WO2018038571A1 - Method for manufacturing cover for fingerprint sensor - Google Patents

Method for manufacturing cover for fingerprint sensor Download PDF

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Publication number
WO2018038571A1
WO2018038571A1 PCT/KR2017/009308 KR2017009308W WO2018038571A1 WO 2018038571 A1 WO2018038571 A1 WO 2018038571A1 KR 2017009308 W KR2017009308 W KR 2017009308W WO 2018038571 A1 WO2018038571 A1 WO 2018038571A1
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WO
WIPO (PCT)
Prior art keywords
green sheet
ceramic green
cover
ceramic
manufacturing
Prior art date
Application number
PCT/KR2017/009308
Other languages
French (fr)
Korean (ko)
Inventor
조성호
오창우
안영준
Original Assignee
주식회사 아모센스
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020160109516A external-priority patent/KR20180023719A/en
Priority claimed from KR1020160122078A external-priority patent/KR20180032866A/en
Priority claimed from KR1020160123255A external-priority patent/KR20180033823A/en
Application filed by 주식회사 아모센스 filed Critical 주식회사 아모센스
Publication of WO2018038571A1 publication Critical patent/WO2018038571A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B18/00Layered products essentially comprising ceramics, e.g. refractory products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus

Definitions

  • the present invention relates to a method of manufacturing a cover for a fingerprint sensor.
  • the fingerprint sensor is a sensor for detecting a human finger fingerprint, and has recently been widely used as a means for enhancing security in portable electronic devices such as mobile phones and tablet PCs. In other words, by registering or authenticating through a fingerprint sensor, data stored in portable electronic devices are protected and security accidents are prevented.
  • the fingerprint sensor when the fingerprint sensor is applied to the home button side of the mobile phone, the fingerprint sensor is inserted into the receiving part formed on the bezel of the mobile phone and is prevented from being exposed to the outside through a cover covering the receiving part.
  • Such a cover employs a ceramic material having excellent hardness, such as sapphire crystal or zirconia, to prevent damage due to scratches and increase the recognition rate of the fingerprint sensor.
  • the ceramic material is excellent in hardness and effective in preventing scratches, but it is weak in impact due to strong brittleness due to the sintering process through heat treatment.
  • the cover made of a ceramic material is very difficult to process into various shapes through the punching.
  • the cover is a shape having a curved surface, such as oval or circular
  • the punching process is impossible, it is generally processed through laser processing.
  • the production yield is lowered and the production cost is increased.
  • the cover is made of a ceramic material such as sapphire crystal or zirconia, the material itself is a transparent color, so the aesthetics may be deteriorated when the color of the peripheral parts such as the bezel is colored.
  • the fingerprint sensor built into the main body of the portable device is prevented from shining through the cover and the deterioration of aesthetics is prevented.
  • Such coating is generally performed through the silk screen method.
  • the present invention has been made in view of the above, the present invention is to provide a method of manufacturing a cover for a fingerprint sensor for easy processing to a variety of shapes by the shape processing is made before the final sintering.
  • another object of the present invention is to provide a method of manufacturing a cover for a fingerprint sensor which can realize a color similar to a peripheral part without performing a separate process such as a silk screen because the ceramic green sheet includes a colored pigment. .
  • the present invention is a manufacturing method of a cover disposed in front of the fingerprint sensor in contact with the user's finger, comprising: preparing a ceramic green sheet by applying a ceramic slurry on the substrate; A shape processing step of first cutting a part of the total thickness of the ceramic green sheet by a punching process to have a predetermined shape; And sintering the ceramic green sheet by heat treatment.
  • the second step of the heat-treated ceramic green sheet to separate the individual may include.
  • the second step of separating the ceramic green sheet by separating the individual may be performed for the remaining thickness except the first cut portion of the total thickness of the ceramic green sheet.
  • the method may further include forming an anti-fingerprint layer on one surface of the heat treated ceramic green sheet.
  • the individual may have a shape in which at least a part of the entire frame includes a curve.
  • the ceramic green sheet may be a ceramic sheet including at least one of zirconia, alumina, TiC, TiN, and TiCN.
  • the ceramic slurry may include a colored pigment.
  • the colored pigment may be any one of white, gold, black, gray, silver, blue, pink, brown, green, yellow, and red.
  • the ceramic green sheet may be a single layer sheet containing a colored pigment, or may be a multi-layered sheet in which a plurality of sheets having different colors are stacked in multiple layers.
  • the ceramic green sheet is a multi-layered sheet
  • pressing the multi-layered sheet may be further included.
  • the ceramic green sheet is a multi-layered sheet
  • the plurality of sheets may be formed of the same material.
  • the present invention is another method of manufacturing a cover disposed in front of the fingerprint sensor in contact with the user's finger, comprising: preparing a ceramic green sheet by applying a ceramic slurry on the substrate; Punching an individual having a predetermined shape from the ceramic green sheet; And sintering the individual by heat treatment.
  • the present invention is another method of manufacturing a cover disposed in front of the fingerprint sensor in contact with the user's finger, comprising the steps of: applying a ceramic slurry on the substrate to produce a ceramic green sheet; Sintering the ceramic green sheet at a first temperature to form an intermediate sintered body; Separating the intermediate sintered body into individual bodies having a predetermined shape; And heat-treating the individual at a second temperature relatively higher than the first temperature to sinter secondary.
  • the first temperature may be 500 ⁇ 700 °C
  • the second temperature may be 1000 ⁇ 1400 °C.
  • the present invention can simplify the production process because the ceramic slurry constituting the ceramic green sheet can be omitted, such as a silk screen for imparting color by including a colored pigment.
  • the present invention has the advantage that the surface of the cover is formed by the cutting surface by the punching process has an excellent surface roughness compared to the laser processing, if the side of the cover is cut in two times before and after sintering have a different surface roughness Can be.
  • FIG. 1 is a block diagram showing a manufacturing method of a cover for a fingerprint recognition sensor according to a first embodiment of the present invention
  • FIG. 2 is a process flowchart showing a manufacturing method of a cover for a fingerprint sensor according to a first embodiment of the present invention
  • FIG. 3 is a schematic view for explaining a first region and a second region formed on the side of the ceramic element in the manufacturing method of the fingerprint sensor cover according to the first embodiment of the present invention
  • Figure 4 is a block diagram showing a manufacturing method of the cover for the fingerprint sensor according to a second embodiment of the present invention
  • FIG. 5 is a process flowchart showing a manufacturing method of a cover for a fingerprint recognition sensor according to a second embodiment of the present invention.
  • FIG. 6 is a block diagram showing a method of manufacturing a cover for a fingerprint recognition sensor according to a first embodiment of the present invention
  • FIG. 7 is a process flowchart showing the manufacturing method of the cover for the fingerprint sensor according to the first embodiment of the present invention.
  • FIG. 8 is a diagram illustrating various cases in which the ceramic body of the cover manufactured by the manufacturing method according to the present invention is a single layer and a multilayer case;
  • FIG. 9 is an exemplary view showing various shapes of a cover manufactured by the manufacturing method according to the present invention.
  • FIG. 10 is a view showing a state in which a cover manufactured by the manufacturing method according to the present invention is applied to a portable device.
  • Method of manufacturing a cover 100 for a fingerprint sensor is to prepare a ceramic green sheet (S11), shape processing step (S12) and sintering as shown in Figures 1 and 2 Step S13 may be included.
  • the step (S11) of manufacturing the ceramic green sheet is to form a plate-shaped ceramic green sheet 12 having a predetermined area and thickness by applying and drying a ceramic slurry on the substrate 11 (FIG. a).
  • the ceramic green sheet 12 may be prepared by mixing a fine ceramic powder with an aqueous or non-aqueous solvent and a binder, a plasticizer, a dispersant, an antifoaming agent, a surfactant, and the like in an appropriate ratio to prepare a ceramic slurry on the substrate 11.
  • the ceramic slurry may be manufactured through a tape casting method of applying a predetermined thickness.
  • the ceramic green sheet 12 may be implemented as a single-layered sheet, but may be implemented as a single-layer ceramic body 110, but a plurality of sheets are formed as a multilayered sheet laminated in multiple layers to implement a multilayer ceramic body 110. May be (see FIG. 8).
  • the interface between the sheets may be flattened by pressing through a separate pressing process (S11 ′). Through this, it is possible to prevent a variety of problems such as peeling between layers in the subsequent process.
  • each sheet may be made of the same material or may be made of different materials.
  • the ceramic powder may include any one selected from the group consisting of zirconia, alumina, TiC, TIN, TiCN, and combinations thereof, but is not limited thereto, and any ceramic powder may be used. To reveal.
  • the fingerprint recognition sensor cover 100 manufactured according to the present embodiment may have a predetermined dielectric constant by being made of the ceramic body 110 in which the ceramic green sheet 12 is sintered. For this reason, when the cover 100 for the fingerprint recognition sensor is disposed in the front side of the fingerprint recognition sensor 20 in a product such as a portable electronic device, a driving signal generated by the fingerprint recognition sensor 20 may cause a user's finger. By condensing the electric force lines directed toward the fingerprint recognition sensor 20, the recognition rate and accuracy of the fingerprint recognition sensor 20 may be improved.
  • the shape processing step S12 is a step of processing a shape substantially the same as that of the final product 100 from the ceramic green sheet 12, and may be performed before sintering the ceramic green sheet 12.
  • the upper side surface of the ceramic body 110 constituting the cover 100 as a final product may be formed.
  • the shape processing step S12 may be performed through a punching process using a mold, and may be performed only for a thickness t1 of a part of the total thickness t of the ceramic green sheet 12.
  • the shape processing step (S12) is the blade of the mold having the same shape as the edge of the cover 100 of the final product is inserted into the ceramic green sheet 12 by a predetermined depth from the upper surface of the ceramic green sheet 12 Only a part of the thickness t1 of the total thickness t can be cut (see Fig. 2B).
  • the plurality of temporary separators 13 having the same shape as the cover 100 as the final product may be formed on the ceramic green sheet 12 side.
  • a plurality of temporary separators 13 having a predetermined shape may be cured in an array in one ceramic green sheet 12 (FIG. 2 (c)), by temporarily cutting the temporary separator 13 from the cured ceramic green sheet 12 and separating it into individual pieces, a cover 100 as a final product may be manufactured (see FIG. d)).
  • the secondary cutting process (S15) for separating the individual from the ceramic green sheet 12 to each individual process is produced in a semi-finished state in which a plurality of temporary separators 13 are arranged and then applied to an application such as a portable device It may be made in, or may be performed in a subsequent process after the sintering is completed.
  • the second cutting portion of the temporary separator 13 may be performed on the remaining thickness t2 except the first cut thickness t1 of the total thickness t of the ceramic green sheet 12.
  • the individual body completely separated from each of the ceramic green sheets 12 through the secondary cutting process has a lower side formed through the secondary cutting as shown in FIG. 3. It may have different surface roughness from the side.
  • the individual body may have the same shape as the cover 100 for the fingerprint sensor, which is a final product, and may be divided into a first area A1 and a second area A2 having a predetermined area having a cut surface.
  • the surface roughness of the first region A1 and the surface roughness of the second region A2 may have different surface roughnesses (see FIG. 3).
  • the sum of the area corresponding to the first area A1 and the area corresponding to the second area A2 may be the total area of one side of the individual body.
  • the first area A1 and the second area A2 may be distinguished from each other by a virtual straight line L formed along the side surface of the individual in the middle of the height or the thickness of the individual. Accordingly, the first region A1 may form an upper side surface of the individual body or the ceramic body 110, and the second region A2 may form a lower side surface of the individual body or the ceramic body 110. have.
  • the width or thickness t1 of the first region A1 may have the same size as or different from the width or thickness t2 of the second region A2.
  • an imaginary straight line L separating the first area A1 and the second area A2 may be formed along the middle of the height or the middle of the thickness of the sheet constituting the individual body or the ceramic body 110. have.
  • the individual when the individual is composed of a plurality of sheets stacked on each other may be formed to match the boundary between the sheets.
  • the process of processing the shape to have a shape substantially the same as that of the cover 100, which is the final product may be performed at the previous stage of the sintering process, thereby increasing the ease of processing.
  • the cover 100 for the fingerprint recognition sensor which is a final product, is formed by cutting the ceramic green sheet 12 in a flexible state before sintering to form an upper side of the ceramic element 110, so that the upper side is sintered. It may have a relatively small surface roughness compared to the lower side surface is a cutting surface formed by the secondary cutting in the completed state.
  • the sintering process is performed after being processed into the temporary separator 13 having a relatively narrow area relative to the total area of the ceramic green sheet 12, deformation and deformation of the camber in the edge portion during the sintering process are generated. It can be minimized.
  • the temporary separator 13 may have a shape in which at least a part of the edge of the entire border includes a curve, such as a polygonal shape such as a triangular shape or a square shape, as well as a polygonal shape that is round, elliptical, or a corner processed by a curve. (See FIG. 9).
  • the manufacturing method according to an embodiment of the present invention includes the step of forming an anti-fingerprint layer 120 for preventing slip and scratches on one surface of the ceramic green sheet 12, the sintering process is completed (S14) Can be.
  • the surface polishing process may be performed by at least one of a known lapping process or a polishing process, and any one of two processes may be selectively performed according to the state of the ceramic green sheet 12 which has been sintered. It may also be performed.
  • the manufacturing method of the cover for the fingerprint sensor according to another embodiment of the present invention is to produce a ceramic green sheet (S21), forming an individual (S22), as shown in Figure 4 and 5, It may include the step of sintering (S23) and the step of polishing (S24).
  • the step (S21) of manufacturing the ceramic green sheet is to form a plate-shaped ceramic green sheet 12 having a predetermined area and thickness by applying and drying a ceramic slurry on the substrate 11 (FIG. 5 ( a).
  • the ceramic green sheet 12 may be prepared by mixing a fine ceramic powder with an aqueous or non-aqueous solvent and a binder, a plasticizer, a dispersant, an antifoaming agent, a surfactant, and the like in an appropriate ratio to prepare a ceramic slurry on the substrate 11.
  • the ceramic slurry may be manufactured through a tape casting method of applying a predetermined thickness.
  • the ceramic green sheet 12 may be implemented as a single-layered sheet, but may be implemented as a single-layer ceramic body 110, but a plurality of sheets are formed as a multilayered sheet laminated in multiple layers to implement a multilayer ceramic body 110. May be (see FIG. 8).
  • the interface between the sheets may be flattened by pressing through a separate pressing process. Through this, it is possible to prevent a variety of problems such as peeling between layers in the subsequent process.
  • each sheet may be made of the same material or may be made of different materials.
  • the ceramic powder may include any one selected from the group consisting of zirconia, alumina, TiC, TIN, TiCN, and combinations thereof, but is not limited thereto, and any ceramic powder may be used. To reveal.
  • the fingerprint recognition sensor cover 100 manufactured according to the present embodiment may have a predetermined dielectric constant by being made of the ceramic body 110 in which the ceramic green sheet 12 is sintered. For this reason, when the cover 100 for the fingerprint recognition sensor is disposed in the front side of the fingerprint recognition sensor 20 in a product such as a portable electronic device, a driving signal generated by the fingerprint recognition sensor 20 may cause a user's finger. By condensing the electric force lines directed toward the fingerprint recognition sensor 20, the recognition rate and accuracy of the fingerprint recognition sensor 20 may be improved.
  • Forming the individual (S22) may be a step of processing from the ceramic green sheet 12 to the individual body 14 having substantially the same shape and size as the final cover 100, the individual body Sintering step (S22) may be a step of curing by applying heat to the individual body 14 having a predetermined size and shape.
  • the process of processing the shape so as to have a shape substantially the same as the cover 100, which is the final product can be made in the previous step of the sintering process can increase the ease of processing.
  • the individual body 14 having the same shape as the shape of the cover 100 which is the final product from the ceramic green sheet 12 is formed.
  • die all well-known various shape processing methods including the punching method using a metal mold
  • the individual body 14 can be processed into various shapes desired.
  • the individual body 14 may have a shape in which a border of at least a part of the entire border includes a curve, such as a polygonal shape such as a triangular shape or a square shape, as well as a circular shape, an oval shape, or a polygonal shape whose corners are curved. (See FIG. 9).
  • the manufacturing method of the present embodiment is less brittle than the sheet which has been sintered even when processed in the form of the final product through punching, and can not only prevent damage to the sheet itself by impact during processing, but also productivity compared to laser processing. Can dramatically increase.
  • the side surface of the cover 100 which is a cutting surface, may have a surface roughness that is relatively superior to that of the cutting surface by laser cutting.
  • the sintering process is performed after being processed into an individual body 14 having a relatively narrow area compared to the total area of the ceramic green sheet 12, deformation due to shrinkage during the sintering process and generation of camber at the edge portion It can be minimized.
  • the amount of work can be reduced and the processing time can be reduced during post-processing, such as a lapping process or a polishing process for processing the surface of the sintered individual 14.
  • Such a polishing process may be performed through at least one of a known lapping process or a polishing process, and any one of two processes may be selectively performed according to the state of the individual body 14 that has been sintered. It may be.
  • the manufacturing method according to the present embodiment may include the step (S25) of forming a fingerprint prevention layer 120 for preventing slip and scratch on one surface of the individual body 14, the polishing process is completed (Fig. (E) of 5).
  • one surface on which the anti-fingerprint layer 120 is formed may be one surface exposed to the outside, and when the individual body 14 is formed of a multi-layered sheet having different colors, it may be formed on both top and bottom surfaces. Can be.
  • the anti-fingerprint layer 120 may be a known anti-fingerprinting (AF) coating layer for preventing the occurrence of scratches and fingerprints.
  • the anti-fingerprint layer 120 may be a fluorine-based or silicon-based to have anti-fingerprint and antifouling properties.
  • the manufacturing method of the cover for the fingerprint sensor in accordance with another embodiment of the present invention to prepare a ceramic green sheet 12 as shown in Figure 6 and 7 (S31), the first sintering step (S32) ), May be separated into individual (S33) and the second sintering step (S34).
  • the step (S31) of manufacturing the ceramic green sheet is to form a plate-shaped ceramic green sheet 12 having a predetermined area and thickness by applying and drying a ceramic slurry on the substrate 11 (FIG. 7 ( a)).
  • the ceramic green sheet 12 may be prepared by mixing a fine ceramic powder with an aqueous or non-aqueous solvent and a binder, a plasticizer, a dispersant, an antifoaming agent, a surfactant, and the like in an appropriate ratio to prepare a ceramic slurry on the substrate 11.
  • the ceramic slurry may be manufactured through a tape casting method of applying a predetermined thickness.
  • the ceramic green sheet 12 may be implemented as a single-layered sheet, but may be implemented as a single-layer ceramic body 110, but a plurality of sheets are formed as a multilayered sheet laminated in multiple layers to implement a multilayer ceramic body 110. May be (see FIG. 8).
  • the ceramic green sheet 12 is formed of a multi-layer sheet, by pressing through a separate pressing process (S31 '), the interface between the ceramic green sheets 12 is flattened, such as peeling between layers in a subsequent process. It can prevent problems from occurring.
  • each of the sheets 111, 112, and 113 may be made of the same material or may be made of different materials.
  • the ceramic powder may include any one selected from the group consisting of zirconia, alumina, TiC, TIN, TiCN, and combinations thereof, but is not limited thereto, and any ceramic powder may be used. To reveal.
  • the fingerprint recognition sensor cover 100 manufactured according to the present embodiment may have a predetermined dielectric constant by being made of the ceramic body 110 in which the ceramic green sheet 12 is sintered. For this reason, when the cover 100 for the fingerprint recognition sensor is disposed in the front side of the fingerprint recognition sensor 20 in a product such as a portable electronic device, a driving signal generated by the fingerprint recognition sensor 20 may cause a user's finger. By condensing the electric force lines directed toward the fingerprint recognition sensor 20, the recognition rate and accuracy of the fingerprint recognition sensor 20 may be improved.
  • the first sintering step (S32) is to form an intermediate sintered body by applying heat to the ceramic green sheet 12. That is, in the first sintering step S32, heat may be applied to the ceramic green sheet 12 to change the ceramic green sheet 12 into an intermediate sintered body in a temporary curing state.
  • the secondary sintering step (S34) to be performed after the removal of the binder or air, including the solvent, binder, dispersant, etc. included in the ceramic green sheet 12 by the heat applied in the first sintering step (S32). The amount of deformation and distortion due to shrinkage and distortion of the ceramic green sheet 12 can be reduced.
  • the first sintering step (S32) may be performed for a sufficient time at a temperature relatively lower than the temperature performed in the second sintering step (S34).
  • the first sintering step (S32) may be performed at a first temperature that is a temperature range of 500 ⁇ 700 °C
  • the second sintering step (S34) at a second temperature of a temperature range of 1000 ⁇ 1400 °C.
  • the first temperature and the second temperature are not limited thereto, and the temperature ranges applied in the first sintering step S32 and the second sintering step S34 may be appropriately changed according to the type of ceramic powder.
  • the first temperature applied in the first sintering step (S32) is relatively low temperature than the second temperature applied in the second sintering step (S34) it will be clear.
  • the shape processing step (S33) is a step of processing to have a shape substantially the same as the cover 100 for the fingerprint sensor, which is the final product, by cutting the ceramic green sheet 12 in the intermediate sintered state through the first sintering the ceramic green A plurality of individual bodies 14 can be separated from the sheet 12 (see FIGS. 7B and 7C).
  • the same shape processing as the cover 100 for the fingerprint sensor, which is the final product is performed in the intermediate sintered state in which the ceramic green sheet 12 is cured through primary sintering, thereby providing sufficient mechanical processing for cutting. Since brittleness is weak while having strength, no breakage or cracking occurs due to external force applied during cutting.
  • the manufacturing method according to the present embodiment is carried out before the second sintering step of sintering to a high density ceramic state to process the shape to have a shape substantially the same shape as the cover 100 for the fingerprint sensor is a final product to increase the ease of processing Can be. That is, it is possible to increase the productivity by being able to form or cut a variety of known methods, including punching, and because the various known cutting process is possible it can be processed into a variety of shapes.
  • the individual body 15 may have a shape in which a border of at least a part of the entire border includes a curve, such as a polygonal shape such as a triangular shape or a square shape, as well as a circular shape, an oval shape, or a polygonal shape whose edge is curved. (See FIG. 9).
  • a curve such as a polygonal shape such as a triangular shape or a square shape, as well as a circular shape, an oval shape, or a polygonal shape whose edge is curved.
  • the secondary sintering step (S34) is a process for forming a high-density ceramic sintered body by heating (sintering) the individual body 15 separated from the ceramic green sheet 12 again.
  • the secondary sintering step S34 may be performed at a relatively higher temperature than the primary sintering step S32, so that the individual body 15 may be sufficiently sintered to a high density to a density of 90% or more. have.
  • the manufacturing method according to the present embodiment is processed into an individual body 15 having a relatively narrow area compared to the total area of the ceramic green sheet 12, so that the secondary sintering process is performed, each individual body ( 15) can minimize deformation or warpage due to shrinkage and camber generation at edges during secondary sintering. Accordingly, it is possible to reduce the amount of work and reduce the processing time during post-processing, such as a lapping process or a polishing process for processing the surface of the sintered individual 15 is completed.
  • a separate surface polishing step S35 may be performed (see FIG. 7D).
  • the surface polishing step (S35) may be performed through at least one of a known lapping process or a polishing process, and any one of two processes may be performed depending on a state of the sintered individual 15. It may optionally be performed.
  • the manufacturing method according to the present embodiment may further comprise the step (S36) of forming an anti-fingerprint layer 120 for preventing slip and scratches on one surface of the individual body 15, the secondary sintering is completed. (See FIG. 7E).
  • one surface on which the anti-fingerprint layer 120 is formed may be one surface exposed to the outside.
  • the upper surface and the lower surface may be formed on both sides. All may be formed.
  • the anti-fingerprint layer 120 may be a known anti-fingerprinting (AF) coating layer for preventing the occurrence of scratches and fingerprints.
  • the anti-fingerprint layer 120 may be a fluorine-based or silicon-based to have anti-fingerprint and antifouling properties.
  • the ceramic green sheet 12 mentioned in the above embodiments may have at least one color.
  • the ceramic slurry may include a colored pigment so that the ceramic green sheet 12 may have a desired color. That is, the cover 100 for the fingerprint sensor, which is the final product, may have at least one color by including an appropriate amount of colored pigment in the process of manufacturing the ceramic slurry.
  • the colored pigment may be any one of white, gold, black, gray, silver, blue, pink, brown, green, yellow, and red, and the same or similar color as the bezel 10 of the portable electronic device. Can be.
  • the ceramic green sheet 12 used in the manufacturing method according to the present invention has a translucent or opaque state in which colored pigments are added, the conventional method of forming a colored coating layer through a silk screen process on one surface of the cover is performed. In comparison, the production process can be simplified and the production cost can be reduced.
  • the ceramic green sheet may be a single layer having one color or a multilayer sheet in which a plurality of sheets having the same color are stacked, or may be a multilayer sheet in which a plurality of sheets having different colors are stacked.
  • the ceramic green sheet is a single layer of green.
  • the sheet may be used or a plurality of green sheets having the same color may be stacked in multiple layers.
  • the ceramic green sheet may have a first sheet 111 having a white color and a second sheet having a remaining color except for the white color.
  • 112 may be implemented as a laminated multilayer sheet.
  • the ceramic green sheet may have a two-layer structure in which one first sheet 111 and one second sheet 112 are stacked, and among the first sheet 111 and the second sheet 112. At least one green sheet may be provided in plural and stacked in three or more layers, or three or more green sheets having different colors may be stacked.
  • the ceramic green sheet may be implemented as a multilayer sheet in which at least two green sheets having different colors except white are stacked.
  • the cover 100 for the fingerprint sensor manufactured by the manufacturing method according to the present invention may have the same or similar color as that of the bezel 10 through the colored pigment added to the ceramic slurry. Through this, even if the cover 100 is exposed to the outside together with the bezel 10 can increase the unity of the overall color of the portable electronic device can be prevented from impairing the aesthetics.
  • the fingerprint sensor cover 100 manufactured by the manufacturing method according to the present invention can be implemented in a translucent or opaque state through the colored pigment added to the ceramic slurry, the fingerprint sensor cover 100 Compared to the conventional method of forming a colored coating layer through the silk screen process on one side, the production process can be simplified and the production cost can be reduced.
  • the cover 100 for the fingerprint sensor manufactured by the manufacturing method according to the present invention is implemented through the ceramic green sheet of the multilayer sheet in which the ceramic body 110 is laminated with at least two sheets having different colors.
  • One fingerprint sensor 100 for the final product may also be implemented to have two colors.
  • any one of two colors may be installed to be exposed to the outside.
  • the bezel 10 may be selectively applied to two portable electronic devices having different colors of the bezel 10 through one cover for fingerprint recognition sensor, thereby improving compatibility.
  • the fingerprint recognition sensor cover 100 manufactured by the above-described manufacturing method is disposed at the front side of the fingerprint recognition sensor 20 embedded in the portable electronic device as shown in FIG. 10 and the fingerprint recognition sensor 20. It may be fixed via the adhesive member 30, and may serve as a button (for example, a home button) that is an input means of a portable electronic device.
  • the overall thickness of the cover 100 for the fingerprint recognition sensor manufactured by the above-described manufacturing method may have a thickness of 100 ⁇ 150 ⁇ m, but the overall thickness is not limited to this and varies depending on the design conditions and application location Note that it may change.

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Abstract

A method for manufacturing a cover for a fingerprint sensor is provided. The method for manufacturing a cover for a fingerprint sensor, according to one exemplary embodiment of the present invention, comprises: a step for preparing a ceramic green sheet by applying a ceramic slurry onto a substrate; a shape machining step for machining so as to form a predetermined shape by first cutting a partial thickness of the entire thickness of the ceramic green sheet by means of stamping; and a step for heat treating and sintering the ceramic green sheet.

Description

지문인식센서용 커버의 제조방법Manufacturing method of cover for fingerprint sensor
본 발명은 지문인식센서용 커버의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a cover for a fingerprint sensor.
지문센서는 인간의 손가락 지문을 감지하는 센서로서, 최근에는 휴대폰이나 태블릿 PC 등과 같은 휴대용 전자기기에서 보안성을 강화하기 위한 수단으로 널리 사용되고 있다. 즉, 지문센서를 통해 사용자 등록이나 인증 절차를 거치도록 함으로써 휴대용 전자기기에 저장된 데이터를 보호하고 보안사고를 미연에 방지하고 있다.The fingerprint sensor is a sensor for detecting a human finger fingerprint, and has recently been widely used as a means for enhancing security in portable electronic devices such as mobile phones and tablet PCs. In other words, by registering or authenticating through a fingerprint sensor, data stored in portable electronic devices are protected and security accidents are prevented.
일례로, 지문센서가 휴대폰의 홈버튼 측에 적용되는 경우 상기 지문센서는 휴대폰의 베젤에 형성된 수용부 측에 삽입배치되고, 상기 수용부를 덮는 커버를 통해 외부로의 노출이 방지된다.For example, when the fingerprint sensor is applied to the home button side of the mobile phone, the fingerprint sensor is inserted into the receiving part formed on the bezel of the mobile phone and is prevented from being exposed to the outside through a cover covering the receiving part.
이와 같은 커버는 스크래치에 의한 손상을 방지하여 지문센서의 인식률을 높일 수 있도록 사파이어 크리스탈이나 지르코니아와 같은 경도가 우수한 세라믹 재질을 채용하고 있다. 그러나, 세라믹 재질은 경도가 우수하여 스크래치를 방지하는데는 효과적이나 열처리를 통한 소결과정이 수반되므로 취성이 강하여 충격에 약한 단점이 있다.Such a cover employs a ceramic material having excellent hardness, such as sapphire crystal or zirconia, to prevent damage due to scratches and increase the recognition rate of the fingerprint sensor. However, the ceramic material is excellent in hardness and effective in preventing scratches, but it is weak in impact due to strong brittleness due to the sintering process through heat treatment.
이에 따라, 세라믹 재질로 이루어진 커버는 타발을 통하여 다양한 형상으로 가공하는 것이 매우 어려운 문제가 있다. 특히, 커버가 타원형이나 원형과 같이 곡면을 갖는 형상인 경우에는 타발공정이 불가능하여 레이저가공을 통해 가공하는 것이 일반적이다. 이로 인해, 생산수율이 떨어지며 생산단가가 높아지는 문제가 있다.Accordingly, the cover made of a ceramic material is very difficult to process into various shapes through the punching. In particular, when the cover is a shape having a curved surface, such as oval or circular, the punching process is impossible, it is generally processed through laser processing. As a result, there is a problem that the production yield is lowered and the production cost is increased.
한편, 상기 커버가 사파이어 크리스탈이나 지르코니아와 같은 세라믹 재질로 이루어진 경우 재료 자체는 투명한 색상이므로 베젤과 같은 주변부품의 색상이 유색을 가지는 경우 심미감이 저하될 수 있다.On the other hand, when the cover is made of a ceramic material such as sapphire crystal or zirconia, the material itself is a transparent color, so the aesthetics may be deteriorated when the color of the peripheral parts such as the bezel is colored.
이에 따라, 커버의 일면에 주변부품인 베젤과 유사한 색상의 유색도료를 도포함으로써 커버를 통해 휴대기기의 본체에 내장된 지문센서가 외부로 비치는 것을 방지하고 심미감이 저하되는 것을 방지하고 있다.Accordingly, by applying a colored paint of a color similar to a bezel as a peripheral part on one surface of the cover, the fingerprint sensor built into the main body of the portable device is prevented from shining through the cover and the deterioration of aesthetics is prevented.
이와 같은 도포작업은 실크스크린 공법을 통하여 수행되는 것이 일반적이다. 그러나, 커버의 일면에 유색도료를 형성하기 위하여 실크스크린 공정을 추가적으로 수행해야 하는 한계가 있다.Such coating is generally performed through the silk screen method. However, there is a limit to additionally perform the silkscreen process to form a colored paint on one side of the cover.
본 발명은 상기와 같은 점을 감안하여 안출한 것으로, 본 발명은 최종 소결 전에 형상 가공이 이루어짐으로써 다양한 형상으로의 가공이 용이한 지문인식센서용 커버의 제조방법을 제공하는데 그 목적이 있다.The present invention has been made in view of the above, the present invention is to provide a method of manufacturing a cover for a fingerprint sensor for easy processing to a variety of shapes by the shape processing is made before the final sintering.
또한, 본 발명은 세라믹 그린시트가 유색의 안료를 포함함으로써 실크스크린과 같은 별도의 공정을 수행하지 않아도 주변부품과 유사한 색상을 구현할 수 있는 지문인식센서용 커버의 제조방법을 제공하는데 다른 목적이 있다.In addition, another object of the present invention is to provide a method of manufacturing a cover for a fingerprint sensor which can realize a color similar to a peripheral part without performing a separate process such as a silk screen because the ceramic green sheet includes a colored pigment. .
상술한 과제를 해결하기 위하여, 본 발명은 지문인식센서의 전방에 배치되어 사용자의 손가락과 접촉되는 커버의 제조방법으로서, 기재상에 세라믹 슬러리를 도포하여 세라믹 그린시트를 제조하는 단계; 상기 세라믹 그린시트의 전체두께 중 일부 두께를 타발공정으로 1차 커팅하여 소정의 형상을 갖도록 가공하는 형상 가공단계; 및 상기 세라믹 그린시트를 열처리하여 소결하는 단계;를 포함한다.In order to solve the above problems, the present invention is a manufacturing method of a cover disposed in front of the fingerprint sensor in contact with the user's finger, comprising: preparing a ceramic green sheet by applying a ceramic slurry on the substrate; A shape processing step of first cutting a part of the total thickness of the ceramic green sheet by a punching process to have a predetermined shape; And sintering the ceramic green sheet by heat treatment.
또한, 상기 열처리된 세라믹 그린시트를 2차 커팅하여 개별체로 분리하는 단계;를 포함할 수 있다.In addition, the second step of the heat-treated ceramic green sheet to separate the individual; may include.
또한, 상기 세라믹 그린시트를 2차 커팅하여 개별체로 분리하는 단계;는 상기 세라믹 그린시트의 전체두께 중 1차 커팅된 부분을 제외한 나머지 두께에 대해서 수행될 수 있다.In addition, the second step of separating the ceramic green sheet by separating the individual; may be performed for the remaining thickness except the first cut portion of the total thickness of the ceramic green sheet.
또한, 상기 열처리된 세라믹 그린시트의 일면에 지문방지층을 형성하는 단계;를 더 포함할 수 있다.The method may further include forming an anti-fingerprint layer on one surface of the heat treated ceramic green sheet.
또한, 상기 개별체는 전체 테두리 중 적어도 일부가 곡선을 포함하는 형상일 수 있다.In addition, the individual may have a shape in which at least a part of the entire frame includes a curve.
또한, 상기 세라믹 그린시트는 지르코니아, 알루미나, TiC, TiN 및 TiCN 중 적어도 어느 하나를 포함하는 세라믹 시트일 수 있다.In addition, the ceramic green sheet may be a ceramic sheet including at least one of zirconia, alumina, TiC, TiN, and TiCN.
또한, 상기 세라믹 슬러리는 유색의 안료가 포함될 수 있다. 일례로, 상기 유색의 안료는 백색, 금색, 검정, 회색, 은색, 블루, 핑크, 브라운, 그린, 옐로우 및 레드 중 어느 하나의 색상일 수 있다.In addition, the ceramic slurry may include a colored pigment. For example, the colored pigment may be any one of white, gold, black, gray, silver, blue, pink, brown, green, yellow, and red.
또한, 상기 세라믹 그린시트는 유색의 안료가 포함된 단층시트일 수 있고, 서로 다른 색상을 갖는 복수 개의 시트가 다층으로 적층된 다층시트일 수 있다.In addition, the ceramic green sheet may be a single layer sheet containing a colored pigment, or may be a multi-layered sheet in which a plurality of sheets having different colors are stacked in multiple layers.
또한, 상기 세라믹 그린시트가 다층시트인 경우 상기 다층시트를 가압하는 단계;를 더 포함할 수 있으며, 상기 세라믹 그린시트가 다층시트인 경우 상기 복수 개의 시트는 동일한 재질로 이루어질 수 있다.In addition, when the ceramic green sheet is a multi-layered sheet, pressing the multi-layered sheet may be further included. When the ceramic green sheet is a multi-layered sheet, the plurality of sheets may be formed of the same material.
한편, 본 발명은 지문인식센서의 전방에 배치되어 사용자의 손가락과 접촉되는 커버의 다른 제조방법으로서, 기재상에 세라믹 슬러리를 도포하여 세라믹 그린시트를 제조하는 단계; 상기 세라믹 그린시트로부터 소정의 형상을 갖는 개별체를 타발하는 단계; 및 상기 개별체를 열처리하여 소결하는 단계;를 포함한다.On the other hand, the present invention is another method of manufacturing a cover disposed in front of the fingerprint sensor in contact with the user's finger, comprising: preparing a ceramic green sheet by applying a ceramic slurry on the substrate; Punching an individual having a predetermined shape from the ceramic green sheet; And sintering the individual by heat treatment.
또한, 본 발명은 지문인식센서의 전방에 배치되어 사용자의 손가락과 접촉되는 커버의 또 다른 제조방법으로서, 기재상에 세라믹 슬러리를 도포하여 세라믹 그린시트를 제조하는 단계; 상기 세라믹 그린시트를 제1온도에서 소결하여 중간 소결체를 형성하는 1차 소결하는 단계; 상기 중간 소결체로부터 소정의 형상을 갖는 개별체로 분리하는 단계; 및 상기 개별체를 상기 제1온도보다 상대적으로 높은 제2온도에서 열처리하여 2차 소결하는 단계;를 포함한다.In addition, the present invention is another method of manufacturing a cover disposed in front of the fingerprint sensor in contact with the user's finger, comprising the steps of: applying a ceramic slurry on the substrate to produce a ceramic green sheet; Sintering the ceramic green sheet at a first temperature to form an intermediate sintered body; Separating the intermediate sintered body into individual bodies having a predetermined shape; And heat-treating the individual at a second temperature relatively higher than the first temperature to sinter secondary.
이때, 상기 제1온도는 500~700℃일 수 있고, 상기 제2온도는 1000~1400℃일 수 있다.At this time, the first temperature may be 500 ~ 700 ℃, the second temperature may be 1000 ~ 1400 ℃.
본 발명에 의하면, 타발공정을 포함한 다양한 가공방법이 모두 가능함으로써 다양한 형상으로의 구현이 가능하면서도 생산단가를 낮추고 생산성을 높일 수 있는 장점이 있다. 특히, 커버의 모서리가 곡면을 포함하더라도 다양한 형상가공방법이 모두 적용될 수 있다.According to the present invention, it is possible to implement all the various processing methods including the punching process, while having a variety of shapes, there is an advantage of lowering the production cost and increasing productivity. In particular, even if the edge of the cover includes a curved surface, all of the various shape processing methods can be applied.
또한, 본 발명은 세라믹 그린시트를 구성하는 세라믹 슬러리가 유색의 안료를 포함함으로써 색상을 부여하기 위한 실크스크린과 같은 추가적인 공정의 생략이 가능하므로 생산공정을 단순화할 수 있다.In addition, the present invention can simplify the production process because the ceramic slurry constituting the ceramic green sheet can be omitted, such as a silk screen for imparting color by including a colored pigment.
더욱이, 본 발명은 커버의 측면이 타발공정에 의한 절단면으로 형성됨으로써 레이저 가공에 비하여 표면조도가 우수한 장점이 있으며, 커버의 측면이 소결전과 소결후에 2차에 걸쳐 절단되는 경우 서로 다른 표면조도를 가질 수 있다.In addition, the present invention has the advantage that the surface of the cover is formed by the cutting surface by the punching process has an excellent surface roughness compared to the laser processing, if the side of the cover is cut in two times before and after sintering have a different surface roughness Can be.
도 1은 본 발명의 제1실시예에 따른 지문인식센서용 커버의 제조방법을 나타낸 블럭도,1 is a block diagram showing a manufacturing method of a cover for a fingerprint recognition sensor according to a first embodiment of the present invention,
도 2는 본 발명의 제1실시예에 따른 지문인식센서용 커버의 제조방법을 나타낸 공정순서도,2 is a process flowchart showing a manufacturing method of a cover for a fingerprint sensor according to a first embodiment of the present invention;
도 3은 본 발명의 제1실시예에 따른 지문인식센서용 커버의 제조방법에서 세라믹 소체의 측면에 형성되는 제1영역과 제2영역을 설명하기 위한 개략도,3 is a schematic view for explaining a first region and a second region formed on the side of the ceramic element in the manufacturing method of the fingerprint sensor cover according to the first embodiment of the present invention;
도 4는 본 발명의 제2실시예에 따른 지문인식센서용 커버의 제조방법을 나타낸 블럭도,Figure 4 is a block diagram showing a manufacturing method of the cover for the fingerprint sensor according to a second embodiment of the present invention,
도 5는 본 발명의 제2실시예에 따른 지문인식센서용 커버의 제조방법을 나타낸 공정순서도,5 is a process flowchart showing a manufacturing method of a cover for a fingerprint recognition sensor according to a second embodiment of the present invention;
도 6은 본 발명의 제1실시예에 따른 지문인식센서용 커버의 제조방법을 나타낸 블럭도,6 is a block diagram showing a method of manufacturing a cover for a fingerprint recognition sensor according to a first embodiment of the present invention;
도 7은 본 발명의 제1실시예에 따른 지문인식센서용 커버의 제조방법을 나타낸 공정순서도,7 is a process flowchart showing the manufacturing method of the cover for the fingerprint sensor according to the first embodiment of the present invention,
도 8은 본 발명에 따른 제조방법에 의해 제조된 커버의 세라믹 소체가 단층인 경우와 다층인 경우를 나타낸 다양한 예시도,8 is a diagram illustrating various cases in which the ceramic body of the cover manufactured by the manufacturing method according to the present invention is a single layer and a multilayer case;
도 9는 본 발명에 따른 제조방법에 의해 제조된 커버의 다양한 형상을 나타낸 예시도, 그리고,9 is an exemplary view showing various shapes of a cover manufactured by the manufacturing method according to the present invention, and
도 10은 본 발명에 따른 제조방법에 의해 제조된 커버가 휴대기기에 적용된 상태를 나타낸 도면이다.10 is a view showing a state in which a cover manufactured by the manufacturing method according to the present invention is applied to a portable device.
이하, 첨부한 도면을 참고로 하여 본 발명의 실시예에 대하여 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다. 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다. 도면에서 본 발명을 명확하게 설명하기 위해서 설명과 관계없는 부분은 생략하였으며, 명세서 전체를 통하여 동일 또는 유사한 구성요소에 대해서는 동일한 참조부호를 부가한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. The drawings and description are to be regarded as illustrative in nature and not restrictive. Like reference numerals designate like elements throughout the specification.
- - 제1실시예First embodiment - -
본 발명의 일 실시예에 따른 지문인식센서용 커버(100)의 제조방법은 도 1 및 도 2에 도시된 바와 같이 세라믹 그린시트를 제조하는 단계(S11), 형상 가공단계(S12) 및 소결하는 단계(S13)를 포함할 수 있다.Method of manufacturing a cover 100 for a fingerprint sensor according to an embodiment of the present invention is to prepare a ceramic green sheet (S11), shape processing step (S12) and sintering as shown in Figures 1 and 2 Step S13 may be included.
상기 세라믹 그린시트를 제조하는 단계(S11)는 기재(11) 상에 세라믹 슬러리를 도포, 건조하여 소정의 면적 및 두께를 갖는 판상의 세라믹 그린시트(12)를 형성하기 위한 것이다(도 2의 (a) 참조).The step (S11) of manufacturing the ceramic green sheet is to form a plate-shaped ceramic green sheet 12 having a predetermined area and thickness by applying and drying a ceramic slurry on the substrate 11 (FIG. a).
일례로, 상기 세라믹 그린시트(12)는 미세한 세라믹 분말을 수계 또는 비수계 용매와 결합제, 가소제, 분산제, 소포제, 계면활성제 등을 적정비로 혼합하여 세라믹 슬러리를 제조한 후 상기 기재(11) 상에 상기 세라믹 슬러리를 소정의 두께로 도포하는 테이프캐스팅 방식을 통해 제조될 수 있다.For example, the ceramic green sheet 12 may be prepared by mixing a fine ceramic powder with an aqueous or non-aqueous solvent and a binder, a plasticizer, a dispersant, an antifoaming agent, a surfactant, and the like in an appropriate ratio to prepare a ceramic slurry on the substrate 11. The ceramic slurry may be manufactured through a tape casting method of applying a predetermined thickness.
이때, 상기 세라믹 그린시트(12)는 단층시트로 구성되어 단층의 세라믹 소체(110)로 구현될 수도 있지만, 복수 개의 시트가 다층으로 적층된 다층시트로 구성됨으로써 다층의 세라믹 소체(110)로 구현될 수도 있다(도 8 참조). 더불어, 상기 세라믹 그린시트(12)가 다층시트로 구성되는 경우 별도의 프레싱 공정(S11')을 통하여 가압함으로써 시트 사이의 계면을 평탄하게 할 수 있다. 이를 통해, 이후의 공정과정에서 층간의 박리 등과 같은 제반문제가 발생되는 것을 방지할 수 있다. At this time, the ceramic green sheet 12 may be implemented as a single-layered sheet, but may be implemented as a single-layer ceramic body 110, but a plurality of sheets are formed as a multilayered sheet laminated in multiple layers to implement a multilayer ceramic body 110. May be (see FIG. 8). In addition, when the ceramic green sheet 12 is formed of a multilayer sheet, the interface between the sheets may be flattened by pressing through a separate pressing process (S11 ′). Through this, it is possible to prevent a variety of problems such as peeling between layers in the subsequent process.
여기서, 상기 세라믹 그린시트(12)가 다층시트로 구성되는 경우 각각의 시트는 서로 동일한 재질로 이루어질 수도 있고, 서로 다른 재질로 이루어질 수도 있다.Here, when the ceramic green sheet 12 is formed of a multilayer sheet, each sheet may be made of the same material or may be made of different materials.
또한, 상기 세라믹 분말은 지르코니아, 알루미나, TiC, TIN, TiCN 및 이들의 조합으로 이루어진 군에서 선택되는 어느 하나를 포함하는 것이 적용될 수 있으나, 이에 한정하는 것은 아니며 세라믹으로 알려진 것의 분말이라면 모두 사용될 수 있음을 밝혀둔다.In addition, the ceramic powder may include any one selected from the group consisting of zirconia, alumina, TiC, TIN, TiCN, and combinations thereof, but is not limited thereto, and any ceramic powder may be used. To reveal.
이에 따라, 본 실시예를 통해 제조된 지문인식센서용 커버(100)는 세라믹 그린시트(12)가 소결된 세라믹 소체(110)로 이루어짐으로써 소정의 유전율을 가질 수 있다. 이로 인해, 휴대용 전자기기와 같은 제품에서 지문인식센서용 커버(100)가 지문인식센서(20)의 전방측에 위치하도록 배치되는 경우 지문인식센서(20)에서 발생하는 구동신호가 사용자의 손가락을 거쳐 지문인식센서(20) 측으로 향하는 전기력선을 밀집시켜 줌으로써 지문인식센서(20)의 인식률 및 정확성을 향상시킬 수 있다.Accordingly, the fingerprint recognition sensor cover 100 manufactured according to the present embodiment may have a predetermined dielectric constant by being made of the ceramic body 110 in which the ceramic green sheet 12 is sintered. For this reason, when the cover 100 for the fingerprint recognition sensor is disposed in the front side of the fingerprint recognition sensor 20 in a product such as a portable electronic device, a driving signal generated by the fingerprint recognition sensor 20 may cause a user's finger. By condensing the electric force lines directed toward the fingerprint recognition sensor 20, the recognition rate and accuracy of the fingerprint recognition sensor 20 may be improved.
상기 형상 가공단계(S12)는 상기 세라믹 그린시트(12)로부터 최종제품인 커버(100)와 대략 동일한 형상을 가공하는 단계로, 세라믹 그린시트(12)를 소결하기 전에 수행될 수 있다.The shape processing step S12 is a step of processing a shape substantially the same as that of the final product 100 from the ceramic green sheet 12, and may be performed before sintering the ceramic green sheet 12.
즉, 소결 전 플렉서블한 상태의 세라믹 그린시트(12)를 1차 커팅하여 최종제품인 커버(100)를 구성하는 세라믹 소체(110)의 상부측면을 형성할 수 있다.That is, by cutting the ceramic green sheet 12 in a flexible state before sintering, the upper side surface of the ceramic body 110 constituting the cover 100 as a final product may be formed.
일례로, 상기 형상 가공단계(S12)는 금형을 이용한 타발공정을 통하여 수행될 수 있으며, 상기 세라믹 그린시트(12)의 전체두께(t) 중 일부의 두께(t1)에 대해서만 수행될 수 있다. 구체적으로, 상기 형상 가공단계(S12)는 최종제품인 커버(100)의 테두리와 동일한 형상을 가지는 금형의 칼날이 상기 세라믹 그린시트(12)의 상부면으로부터 일정깊이 삽입됨으로써 상기 세라믹 그린시트(12)의 전체두께(t) 중 일부의 두께(t1)만을 절단할 수 있다(도 2의 (b)참조). 이를 통해, 상기 세라믹 그린시트(12) 측에는 최종제품인 커버(100)와 동일한 형상을 가지는 복수 개의 가분리체(13)가 형성될 수 있다.For example, the shape processing step S12 may be performed through a punching process using a mold, and may be performed only for a thickness t1 of a part of the total thickness t of the ceramic green sheet 12. Specifically, the shape processing step (S12) is the blade of the mold having the same shape as the edge of the cover 100 of the final product is inserted into the ceramic green sheet 12 by a predetermined depth from the upper surface of the ceramic green sheet 12 Only a part of the thickness t1 of the total thickness t can be cut (see Fig. 2B). Through this, the plurality of temporary separators 13 having the same shape as the cover 100 as the final product may be formed on the ceramic green sheet 12 side.
이와 같은 상태에서 열처리를 통하여 상기 세라믹 그린시트(12)를 소결하면, 하나의 세라믹 그린시트(12)에 소정의 형상을 갖는 복수 개의 가분리체(13)가 어레이된 상태로 경화될 수 있으며(도 2의 (c) 참조), 경화가 완료된 세라믹 그린시트(12)로부터 가분리체(13)를 2차 커팅하여 각각의 개별체로 분리함으로써 최종제품인 커버(100)를 제조할 수 있다(도 2의 (d)참조).In this state, when the ceramic green sheet 12 is sintered through heat treatment, a plurality of temporary separators 13 having a predetermined shape may be cured in an array in one ceramic green sheet 12 (FIG. 2 (c)), by temporarily cutting the temporary separator 13 from the cured ceramic green sheet 12 and separating it into individual pieces, a cover 100 as a final product may be manufactured (see FIG. d)).
이때, 상기 세라믹 그린시트(12)로부터 각각의 개별체로 분리하는 2차 커팅 공정(S15)은 복수 개의 가분리체(13)가 어레이된 반제품 상태로 생산된 후 휴대기기와 같은 적용제품에 적용하는 과정에서 이루어질 수도 있고, 소결이 완료된 후 후속공정으로 수행될 수도 있다. At this time, the secondary cutting process (S15) for separating the individual from the ceramic green sheet 12 to each individual process is produced in a semi-finished state in which a plurality of temporary separators 13 are arranged and then applied to an application such as a portable device It may be made in, or may be performed in a subsequent process after the sintering is completed.
여기서, 상기 가분리체(13)를 2차 커팅하는 부분은 세라믹 그린시트(12)의 전체두께(t) 중 1차 커팅된 두께(t1)를 제외한 나머지 두께(t2)에 대해서 수행될 수 있다. Here, the second cutting portion of the temporary separator 13 may be performed on the remaining thickness t2 except the first cut thickness t1 of the total thickness t of the ceramic green sheet 12.
이에 따라, 상기 세라믹 그린시트(12)로부터 2차 커팅 공정을 통하여 각각의 개별체로 완전히 분리된 개별체는 도 3에 도시된 바와 같이 2차 커팅을 통해 형성된 하부측면이 1차 커팅을 통해 형성된 상부측면과 서로 다른 표면조도를 가질 수 있다.Accordingly, the individual body completely separated from each of the ceramic green sheets 12 through the secondary cutting process, as shown in FIG. 3, has a lower side formed through the secondary cutting as shown in FIG. 3. It may have different surface roughness from the side.
구체적으로, 상기 개별체는 최종제품인 지문인식센서용 커버(100)와 동일한 형상을 가질 수 있고, 절단면인 측면이 소정의 면적을 갖는 제1영역(A1)과 제2영역(A2)으로 구분될 수 있으며, 상기 제1영역(A1)의 표면조도와 상기 제2영역(A2)의 표면조도는 서로 다른 표면조도를 가질 수 있다(도 3 참조).Specifically, the individual body may have the same shape as the cover 100 for the fingerprint sensor, which is a final product, and may be divided into a first area A1 and a second area A2 having a predetermined area having a cut surface. The surface roughness of the first region A1 and the surface roughness of the second region A2 may have different surface roughnesses (see FIG. 3).
여기서, 상기 제1영역(A1)에 해당하는 면적과 제2영역(A2)에 해당하는 면적의 합은 상기 개별체의 일측면 전체면적일 수 있다. 또한, 상기 제1영역(A1) 및 제2영역(A2)은 상기 개별체의 높이 중간 또는 두께 중간에 개별체의 측면을 따라 형성되는 가상의 직선(L)을 경계로 서로 구분될 수 있다. 이에 따라, 상기 제1영역(A1)은 상기 개별체 또는 세라믹 소체(110)의 상부측면을 형성하고 상기 제2영역(A2)은 상기 개별체 또는 세라믹 소체(110)의 하부측면을 형성할 수 있다.Here, the sum of the area corresponding to the first area A1 and the area corresponding to the second area A2 may be the total area of one side of the individual body. In addition, the first area A1 and the second area A2 may be distinguished from each other by a virtual straight line L formed along the side surface of the individual in the middle of the height or the thickness of the individual. Accordingly, the first region A1 may form an upper side surface of the individual body or the ceramic body 110, and the second region A2 may form a lower side surface of the individual body or the ceramic body 110. have.
이때, 상기 제1영역(A1)의 폭 또는 두께(t1)는 상기 제2영역(A2)의 폭 또는 두께(t2)와 서로 동일한 크기를 가질 수도 있고, 서로 다른 크기를 가질 수도 있다. 더불어, 상기 제1영역(A1)과 제2영역(A2)을 구분하는 가상의 직선(L)은 상기 개별체 또는 세라믹 소체(110)를 구성하는 시트의 높이 중간 또는 두께 중간을 따라 형성될 수도 있다. 더불어, 상기 개별체가 서로 적층된 복수 개의 시트로 구성되는 경우 시트간의 경계선과 일치하도록 형성될 수도 있다.In this case, the width or thickness t1 of the first region A1 may have the same size as or different from the width or thickness t2 of the second region A2. In addition, an imaginary straight line L separating the first area A1 and the second area A2 may be formed along the middle of the height or the middle of the thickness of the sheet constituting the individual body or the ceramic body 110. have. In addition, when the individual is composed of a plurality of sheets stacked on each other may be formed to match the boundary between the sheets.
이와 같이, 본 발명의 일 실시예에 따른 제조방법에서는 최종제품인 커버(100)와 대략 동일한 형상을 갖도록 형상을 가공하는 공정이 소결 공정의 전단계에서 이루어짐으로써 가공의 용이성을 높일 수 있다. As described above, in the manufacturing method according to the exemplary embodiment of the present invention, the process of processing the shape to have a shape substantially the same as that of the cover 100, which is the final product, may be performed at the previous stage of the sintering process, thereby increasing the ease of processing.
또한, 최종제품인 지문인식센서용 커버(100)는 소결 전 플렉서블한 상태에서 세라믹 그린시트(12)를 1차 커팅하여 형성된 절단면이 세라믹 소체(110)의 상부측면을 형성함으로써 상기 상부측면은 소결이 완료된 상태에서 2차로 커팅하여 형성되는 절단면인 하부측면에 비하여 상대적으로 작은 표면조도를 가질 수 있다.In addition, the cover 100 for the fingerprint recognition sensor, which is a final product, is formed by cutting the ceramic green sheet 12 in a flexible state before sintering to form an upper side of the ceramic element 110, so that the upper side is sintered. It may have a relatively small surface roughness compared to the lower side surface is a cutting surface formed by the secondary cutting in the completed state.
더불어, 상기 세라믹 그린시트(12)의 전체 면적에 비하여 상대적으로 좁은 면적을 갖는 가분리체(13)로 가공된 후 소결공정이 수행되므로, 소결과정에서 수축에 의한 변형 및 가장자리 부분에서의 캠버 발생을 최소화할 수 있다.In addition, since the sintering process is performed after being processed into the temporary separator 13 having a relatively narrow area relative to the total area of the ceramic green sheet 12, deformation and deformation of the camber in the edge portion during the sintering process are generated. It can be minimized.
더욱이, 본 실시예에서는 소결 전 플렉서블한 상태에서 형상가공이 이루어지므로 타발을 포함한 공지의 다양한 방식의 형상가공이 모두 적용될 수 있음으로써 생산성을 높일 수 있으며, 형상의 제한없이 다양한 형상으로의 가공이 가능할 수 있다. 일례로, 상기 가분리체(13)는 삼각형상이나 사각형상과 같은 다각형상은 물론, 원형이나 타원형, 또는 모서리가 곡선으로 처리된 다각형상과 같이 전체테두리 중 적어도 일부의 테두리가 곡선을 포함하는 형상을 가질 수 있다(도 9 참조).Furthermore, in the present embodiment, since the shape processing is performed in a flexible state before sintering, all kinds of well-known shape processing including punching can be applied, thereby increasing productivity, and processing into various shapes can be performed without limiting the shape. Can be. For example, the temporary separator 13 may have a shape in which at least a part of the edge of the entire border includes a curve, such as a polygonal shape such as a triangular shape or a square shape, as well as a polygonal shape that is round, elliptical, or a corner processed by a curve. (See FIG. 9).
한편, 본 발명의 일실시예에 따른 제조방법은 상기 소결 공정이 완료된 세라믹 그린시트(12)의 일면에 슬립성 및 스크래치를 방지하기 위한 지문방지층(120)을 형성하는 단계(S14)를 포함할 수 있다.On the other hand, the manufacturing method according to an embodiment of the present invention includes the step of forming an anti-fingerprint layer 120 for preventing slip and scratches on one surface of the ceramic green sheet 12, the sintering process is completed (S14) Can be.
더불어, 상기 소결이 완료된 세라믹 그린시트(12)의 상부면과 하부면 중 적어도 일면을 가공하여 소결과정에서 발생된 결함을 없애거나 평탄도를 높여 두께편차를 없애기 위한 별도의 표면연마공정이 수행될 수도 있다.In addition, by processing at least one of the upper and lower surfaces of the sintered ceramic green sheet 12 to eliminate the defects generated during the sintering process or to increase the flatness to perform a separate surface polishing process to eliminate the thickness deviation It may be.
이와 같은 표면연마공정은 공지의 랩핑공정 또는 폴리싱 공정 중 적어도 어느 하나의 공정을 통해 수행될 수 있으며, 소결이 완료된 세라믹 그린시트(12)의 상태에 따라 두 가지 공정 중 어느 하나의 공정이 선택적으로 수행될 수도 있다.The surface polishing process may be performed by at least one of a known lapping process or a polishing process, and any one of two processes may be selectively performed according to the state of the ceramic green sheet 12 which has been sintered. It may also be performed.
- - 제2실시예Second embodiment - -
한편, 본 발명의 다른 실시예에 따른 지문인식센서용 커버의 제조방법은 도 4 및 도 5에 도시된 바와 같이 세라믹 그린시트를 제조하는 단계(S21), 개별체를 형성하는 단계(S22), 소결하는 단계(S23) 및 연마하는 단계(S24)를 포함할 수 있다.On the other hand, the manufacturing method of the cover for the fingerprint sensor according to another embodiment of the present invention is to produce a ceramic green sheet (S21), forming an individual (S22), as shown in Figure 4 and 5, It may include the step of sintering (S23) and the step of polishing (S24).
상기 세라믹 그린시트를 제조하는 단계(S21)는 기재(11) 상에 세라믹 슬러리를 도포, 건조하여 소정의 면적 및 두께를 갖는 판상의 세라믹 그린시트(12)를 형성하기 위한 것이다(도 5의 (a) 참조).The step (S21) of manufacturing the ceramic green sheet is to form a plate-shaped ceramic green sheet 12 having a predetermined area and thickness by applying and drying a ceramic slurry on the substrate 11 (FIG. 5 ( a).
일례로, 상기 세라믹 그린시트(12)는 미세한 세라믹 분말을 수계 또는 비수계 용매와 결합제, 가소제, 분산제, 소포제, 계면활성제등을 적정비로 혼합하여 세라믹 슬러리를 제조한 후 상기 기재(11) 상에 상기 세라믹 슬러리를 소정의 두께로 도포하는 테이프캐스팅 방식을 통해 제조될 수 있다.For example, the ceramic green sheet 12 may be prepared by mixing a fine ceramic powder with an aqueous or non-aqueous solvent and a binder, a plasticizer, a dispersant, an antifoaming agent, a surfactant, and the like in an appropriate ratio to prepare a ceramic slurry on the substrate 11. The ceramic slurry may be manufactured through a tape casting method of applying a predetermined thickness.
이때, 상기 세라믹 그린시트(12)는 단층시트로 구성되어 단층의 세라믹 소체(110)로 구현될 수도 있지만, 복수 개의 시트가 다층으로 적층된 다층시트로 구성됨으로써 다층의 세라믹 소체(110)로 구현될 수도 있다(도 8 참조). 더불어, 상기 세라믹 그린시트(12)가 다층시트로 구성되는 경우 별도의 프레싱 공정을 통하여 가압함으로써 시트 사이의 계면을 평탄하게 할 수 있다. 이를 통해, 이후의 공정과정에서 층간의 박리 등과 같은 제반문제가 발생되는 것을 방지할 수 있다. At this time, the ceramic green sheet 12 may be implemented as a single-layered sheet, but may be implemented as a single-layer ceramic body 110, but a plurality of sheets are formed as a multilayered sheet laminated in multiple layers to implement a multilayer ceramic body 110. May be (see FIG. 8). In addition, when the ceramic green sheet 12 is composed of a multilayer sheet, the interface between the sheets may be flattened by pressing through a separate pressing process. Through this, it is possible to prevent a variety of problems such as peeling between layers in the subsequent process.
여기서, 상기 세라믹 그린시트(12)가 다층시트로 구성되는 경우 각각의 시트는 서로 동일한 재질로 이루어질 수도 있고, 서로 다른 재질로 이루어질 수도 있다.Here, when the ceramic green sheet 12 is formed of a multilayer sheet, each sheet may be made of the same material or may be made of different materials.
또한, 상기 세라믹 분말은 지르코니아, 알루미나, TiC, TIN, TiCN 및 이들의 조합으로 이루어진 군에서 선택되는 어느 하나를 포함하는 것이 적용될 수 있으나, 이에 한정하는 것은 아니며 세라믹으로 알려진 것의 분말이라면 모두 사용될 수 있음을 밝혀둔다.In addition, the ceramic powder may include any one selected from the group consisting of zirconia, alumina, TiC, TIN, TiCN, and combinations thereof, but is not limited thereto, and any ceramic powder may be used. To reveal.
이에 따라, 본 실시예를 통해 제조된 지문인식센서용 커버(100)는 세라믹 그린시트(12)가 소결된 세라믹 소체(110)로 이루어짐으로써 소정의 유전율을 가질 수 있다. 이로 인해, 휴대용 전자기기와 같은 제품에서 지문인식센서용 커버(100)가 지문인식센서(20)의 전방측에 위치하도록 배치되는 경우 지문인식센서(20)에서 발생하는 구동신호가 사용자의 손가락을 거쳐 지문인식센서(20) 측으로 향하는 전기력선을 밀집시켜 줌으로써 지문인식센서(20)의 인식률 및 정확성을 향상시킬 수 있다.Accordingly, the fingerprint recognition sensor cover 100 manufactured according to the present embodiment may have a predetermined dielectric constant by being made of the ceramic body 110 in which the ceramic green sheet 12 is sintered. For this reason, when the cover 100 for the fingerprint recognition sensor is disposed in the front side of the fingerprint recognition sensor 20 in a product such as a portable electronic device, a driving signal generated by the fingerprint recognition sensor 20 may cause a user's finger. By condensing the electric force lines directed toward the fingerprint recognition sensor 20, the recognition rate and accuracy of the fingerprint recognition sensor 20 may be improved.
상기 개별체를 형성하는 단계(S22)는 상기 세라믹 그린시트(12)로부터 최종제품인 커버(100)와 대략 동일한 형상 및 크기를 갖는 개별체(14)로 가공하는 단계일 수 있고, 상기 개별체를 소결하는 단계(S22)는 소정의 크기 및 형상을 갖는 개별체(14)에 열을 가하여 경화하는 단계일 수 있다.Forming the individual (S22) may be a step of processing from the ceramic green sheet 12 to the individual body 14 having substantially the same shape and size as the final cover 100, the individual body Sintering step (S22) may be a step of curing by applying heat to the individual body 14 having a predetermined size and shape.
이때, 본 실시예에서는 최종제품인 커버(100)와 대략 동일한 형상을 갖도록 형상을 가공하는 공정이 소결 공정의 전단계에서 이루어짐으로써 가공의 용이성을 높일 수 있다.At this time, in this embodiment, the process of processing the shape so as to have a shape substantially the same as the cover 100, which is the final product can be made in the previous step of the sintering process can increase the ease of processing.
종래에는 커버와 동일한 형태의 형상 가공이 그린시트를 소결한 후 수행되었다. 이에 따라, 소결과정에서 경화에 의한 그린시트의 취성이 증가하여 타발에 의한 형상가공이 불가능하였고, 시트 자체의 손상을 최소화하기 위하여 레이저가공과 같은 제한된 가공방법을 통해서만 형상가공이 가능함으로써 생산단가의 증가와 더불어 생산성이 저하되었다.Conventionally, the same shape processing as the cover was performed after sintering the green sheet. As a result, the brittleness of the green sheet due to hardening was increased during sintering, so that shape processing by punching was impossible, and in order to minimize damage to the sheet itself, shape processing was possible only through limited processing methods such as laser processing. With the increase, productivity declined.
그러나, 본 실시예의 제조방법은 상기 세라믹 그린시트(12)를 제조한 후 소결공정을 수행하기 전에 상기 세라믹 그린시트(12)로부터 최종제품인 커버(100)의 형상과 동일한 형태의 개별체(14)로 가공함으로써 금형을 이용한 타발 방식을 포함한 공지의 다양한 형상가공 방법이 모두 적용할 수 있다(도 5의 (b)(c) 참조). However, in the manufacturing method of the present embodiment, after the ceramic green sheet 12 is manufactured and before the sintering process, the individual body 14 having the same shape as the shape of the cover 100 which is the final product from the ceramic green sheet 12 is formed. By processing with a metal mold | die, all well-known various shape processing methods including the punching method using a metal mold | die can be applied (refer FIG. 5 (b) (c)).
이에 따라, 본 실시예에서는 타발 방식을 이용하더라도 상기 개별체(14)를 목적하는 다양한 형상으로 가공할 수 있다. 일례로, 상기 개별체(14)는 삼각형상이나 사각형상과 같은 다각형상은 물론, 원형이나 타원형, 또는 모서리가 곡선으로 처리된 다각형상과 같이 전체테두리 중 적어도 일부의 테두리가 곡선을 포함하는 형상을 가질 수 있다(도 9 참조).Accordingly, in the present embodiment, even when the punching method is used, the individual body 14 can be processed into various shapes desired. For example, the individual body 14 may have a shape in which a border of at least a part of the entire border includes a curve, such as a polygonal shape such as a triangular shape or a square shape, as well as a circular shape, an oval shape, or a polygonal shape whose corners are curved. (See FIG. 9).
더불어, 본 실시예의 제조방법은 타발을 통하여 최종제품의 형태로 가공하더라도 소결이 완료된 시트에 비하여 상대적으로 취성이 작아 가공시 충격에 의해 시트 자체의 손상을 방지할 수 있을 뿐만 아니라 레이저 가공에 비하여 생산성을 획기적으로 높일 수 있다.In addition, the manufacturing method of the present embodiment is less brittle than the sheet which has been sintered even when processed in the form of the final product through punching, and can not only prevent damage to the sheet itself by impact during processing, but also productivity compared to laser processing. Can dramatically increase.
더하여, 상기 개별체(14)를 레이저 커팅 방식에서 타발 방식으로 변경함으로써 절단면인 커버(100)의 측면이 레이저 커팅에 의한 절단면보다 상대적으로 우수한 표면조도를 가질 수 있다.In addition, by changing the individual body 14 from the laser cutting method to the punching method, the side surface of the cover 100, which is a cutting surface, may have a surface roughness that is relatively superior to that of the cutting surface by laser cutting.
또한, 상기 세라믹 그린시트(12)의 전체 면적에 비하여 상대적으로 좁은 면적을 갖는 개별체(14)로 가공된 후 소결공정이 수행되므로, 소결과정에서 수축에 의한 변형 및 가장자리 부분에서의 캠버 발생을 최소화할 수 있다.In addition, since the sintering process is performed after being processed into an individual body 14 having a relatively narrow area compared to the total area of the ceramic green sheet 12, deformation due to shrinkage during the sintering process and generation of camber at the edge portion It can be minimized.
이에 따라, 소결이 완료된 개별체(14)의 표면을 가공하는 랩핑공정 또는 폴리싱 공정과 같은 후가공시 작업량을 줄이고 가공시간을 단축시킬 수 있다.Accordingly, the amount of work can be reduced and the processing time can be reduced during post-processing, such as a lapping process or a polishing process for processing the surface of the sintered individual 14.
상기 개별체(14)를 연마하는 단계(S24)는 상기 세라믹 그린시트(12)로부터 타발된 후 소결이 완료된 개별체(14)의 상부면과 하부면 중 적어도 일면을 가공하여 소결과정에서 발생된 결함을 없애고 평탄도를 높이고 두께편차를 없애기 위한 공정이다(도 5의 (d) 참조).Grinding the individual body 14 (S24) is generated from the sintering process by processing at least one surface of the upper and lower surfaces of the individual body 14 after the sintering is completed after being punched out of the ceramic green sheet 12 It is a process for eliminating defects, increasing flatness and eliminating thickness deviation (see FIG. 5D).
이와 같은 연마공정은 공지의 랩핑공정 또는 폴리싱 공정 중 적어도 어느 하나의 공정을 통해 수행될 수 있으며, 소결이 완료된 개별체(14)의 상태에 따라 두 가지 공정 중 어느 하나의 공정이 선택적으로 수행될 수도 있다.Such a polishing process may be performed through at least one of a known lapping process or a polishing process, and any one of two processes may be selectively performed according to the state of the individual body 14 that has been sintered. It may be.
한편, 본 실시예에 따른 제조방법은 상기 연마공정이 완료된 개별체(14)의 일면에 슬립성 및 스크래치를 방지하기 위한 지문방지층(120)을 형성하는 단계(S25)를 포함할 수 있다(도 5의 (e) 참조).On the other hand, the manufacturing method according to the present embodiment may include the step (S25) of forming a fingerprint prevention layer 120 for preventing slip and scratch on one surface of the individual body 14, the polishing process is completed (Fig. (E) of 5).
이때, 상기 지문방지층(120)이 형성되는 일면은 외부로 노출되는 일면일 수 있으며, 상기 개별체(14)가 서로 다른 색을 갖는 다층시트로 구현되는 경우 최상부면과 최하부면 양면에 모두 형성될 수 있다.In this case, one surface on which the anti-fingerprint layer 120 is formed may be one surface exposed to the outside, and when the individual body 14 is formed of a multi-layered sheet having different colors, it may be formed on both top and bottom surfaces. Can be.
여기서, 상기 지문방지층(120)은 스크래치의 발생 및 지문의 발생을 방지하기 위한 공지의 AF(anti-fingerprinting) 코팅층일 수 있다. 일례로, 상기 지문방지층(120)은 지문방지 및 방오특성을 가질 수 있도록 불소 계열 또는 실리콘 계열이 사용될 수 있다.Here, the anti-fingerprint layer 120 may be a known anti-fingerprinting (AF) coating layer for preventing the occurrence of scratches and fingerprints. For example, the anti-fingerprint layer 120 may be a fluorine-based or silicon-based to have anti-fingerprint and antifouling properties.
- - 제3실시예Third embodiment - -
한편, 본 발명의 또 다른 실시예에 따른 지문인식센서용 커버의 제조방법은 도 6 및 도 7에 도시된 바와 같이 세라믹 그린시트(12)를 제조하는 단계(S31), 1차 소결단계(S32), 개별체로 분리하는 단계(S33) 및 2차 소결단계(S34)를 포함할 수 있다.On the other hand, the manufacturing method of the cover for the fingerprint sensor in accordance with another embodiment of the present invention to prepare a ceramic green sheet 12 as shown in Figure 6 and 7 (S31), the first sintering step (S32) ), May be separated into individual (S33) and the second sintering step (S34).
상기 세라믹 그린시트를 제조하는 단계(S31)는 기재(11) 상에 세라믹 슬러리를 도포, 건조하여 소정의 면적 및 두께를 갖는 판상의 세라믹 그린시트(12)를 형성하기 위한 것이다(도 7의 (a) 참조).The step (S31) of manufacturing the ceramic green sheet is to form a plate-shaped ceramic green sheet 12 having a predetermined area and thickness by applying and drying a ceramic slurry on the substrate 11 (FIG. 7 ( a)).
일례로, 상기 세라믹 그린시트(12)는 미세한 세라믹 분말을 수계 또는 비수계 용매와 결합제, 가소제, 분산제, 소포제, 계면활성제 등을 적정비로 혼합하여 세라믹 슬러리를 제조한 후 상기 기재(11) 상에 상기 세라믹 슬러리를 소정의 두께로 도포하는 테이프캐스팅 방식을 통해 제조될 수 있다.For example, the ceramic green sheet 12 may be prepared by mixing a fine ceramic powder with an aqueous or non-aqueous solvent and a binder, a plasticizer, a dispersant, an antifoaming agent, a surfactant, and the like in an appropriate ratio to prepare a ceramic slurry on the substrate 11. The ceramic slurry may be manufactured through a tape casting method of applying a predetermined thickness.
이때, 상기 세라믹 그린시트(12)는 단층시트로 구성되어 단층의 세라믹 소체(110)로 구현될 수도 있지만, 복수 개의 시트가 다층으로 적층된 다층시트로 구성됨으로써 다층의 세라믹 소체(110)로 구현될 수도 있다(도 8 참조). 더불어, 상기 세라믹 그린시트(12)가 다층시트로 구성되는 경우 별도의 프레싱 공정(S31')을 통하여 가압함으로써 세라믹 그린시트(12) 사이의 계면을 평탄하게 하여 이후의 과정에서 층간의 박리 등과 같은 제반문제가 발생되는 것을 방지할 수 있다. 여기서, 상기 세라믹 그린시트(12)가 다층시트로 구성되는 경우 각각의 시트(111,112,113)는 서로 동일한 재질로 이루어질 수도 있고, 서로 다른 재질로 이루어질 수도 있다.At this time, the ceramic green sheet 12 may be implemented as a single-layered sheet, but may be implemented as a single-layer ceramic body 110, but a plurality of sheets are formed as a multilayered sheet laminated in multiple layers to implement a multilayer ceramic body 110. May be (see FIG. 8). In addition, when the ceramic green sheet 12 is formed of a multi-layer sheet, by pressing through a separate pressing process (S31 '), the interface between the ceramic green sheets 12 is flattened, such as peeling between layers in a subsequent process. It can prevent problems from occurring. Here, when the ceramic green sheet 12 is formed of a multilayer sheet, each of the sheets 111, 112, and 113 may be made of the same material or may be made of different materials.
또한, 상기 세라믹 분말은 지르코니아, 알루미나, TiC, TIN, TiCN 및 이들의 조합으로 이루어진 군에서 선택되는 어느 하나를 포함하는 것이 적용될 수 있으나, 이에 한정하는 것은 아니며 세라믹으로 알려진 것의 분말이라면 모두 사용될 수 있음을 밝혀둔다.In addition, the ceramic powder may include any one selected from the group consisting of zirconia, alumina, TiC, TIN, TiCN, and combinations thereof, but is not limited thereto, and any ceramic powder may be used. To reveal.
이에 따라, 본 실시예를 통해 제조된 지문인식센서용 커버(100)는 세라믹 그린시트(12)가 소결된 세라믹 소체(110)로 이루어짐으로써 소정의 유전율을 가질 수 있다. 이로 인해, 휴대용 전자기기와 같은 제품에서 지문인식센서용 커버(100)가 지문인식센서(20)의 전방측에 위치하도록 배치되는 경우 지문인식센서(20)에서 발생하는 구동신호가 사용자의 손가락을 거쳐 지문인식센서(20) 측으로 향하는 전기력선을 밀집시켜 줌으로써 지문인식센서(20)의 인식률 및 정확성을 향상시킬 수 있다.Accordingly, the fingerprint recognition sensor cover 100 manufactured according to the present embodiment may have a predetermined dielectric constant by being made of the ceramic body 110 in which the ceramic green sheet 12 is sintered. For this reason, when the cover 100 for the fingerprint recognition sensor is disposed in the front side of the fingerprint recognition sensor 20 in a product such as a portable electronic device, a driving signal generated by the fingerprint recognition sensor 20 may cause a user's finger. By condensing the electric force lines directed toward the fingerprint recognition sensor 20, the recognition rate and accuracy of the fingerprint recognition sensor 20 may be improved.
상기 1차 소결단계(S32)는 상기 세라믹 그린시트(12)에 열을 가하여 중간 소결체를 형성하기 위한 것이다. 즉, 상기 1차 소결단계(S32)는 상기 세라믹 그린시트(12)에 열을 가하여 상기 세라믹 그린시트(12)를 가경화 상태의 중간 소결체로 변경시킬 수 있다.The first sintering step (S32) is to form an intermediate sintered body by applying heat to the ceramic green sheet 12. That is, in the first sintering step S32, heat may be applied to the ceramic green sheet 12 to change the ceramic green sheet 12 into an intermediate sintered body in a temporary curing state.
이는, 플렉서블한 상태의 세라믹 그린시트(12)를 1차 소결을 통해 경화시켜 줌으로써 최종제품인 지문인식센서용 커버(100)와 동일한 형상으로 가공하기 위한 절삭 작업이 용이하게 수행될 수 있도록 하기 위함이다. 더불어, 1차 소결단계(S32)에서 가해지는 열에 의해 세라믹 그린시트(12)에 포함된 용매, 결합제, 분산제 등을 포함하는 바인더 또는 공기 등이 제거됨으로써 이후에 수행되는 2차 소결단계(S34)에서 세라믹 그린시트(12)의 수축 및 뒤틀림에 의한 변형량 및 왜곡량을 저감시킬 수 있다.This is to harden the ceramic green sheet 12 in a flexible state through primary sintering so that a cutting operation for processing into the same shape as the cover 100 for the fingerprint sensor, which is the final product, can be easily performed. . In addition, the secondary sintering step (S34) to be performed after the removal of the binder or air, including the solvent, binder, dispersant, etc. included in the ceramic green sheet 12 by the heat applied in the first sintering step (S32). The amount of deformation and distortion due to shrinkage and distortion of the ceramic green sheet 12 can be reduced.
이를 위해, 상기 1차 소결단계(S32)는 상기 2차 소결단계(S34)에서 수행되는 온도보다 상대적으로 낮은 온도에서 충분한 시간으로 수행될 수 있다.To this end, the first sintering step (S32) may be performed for a sufficient time at a temperature relatively lower than the temperature performed in the second sintering step (S34).
일례로, 상기 1차 소결단계(S32)는 500~700℃의 온도범위인 제1온도에서 수행될 수 있으며, 상기 2차 소결단계(S34)는 1000~1400℃의 온도범위인 제2온도에서 수행될 수 있다. 그러나 상기 제1온도 및 제2온도를 이에 한정하는 것은 아니며 세라믹 분말의 종류에 따라 1차 소결단계(S32) 및 2차 소결단계(S34)에서 가해지는 온도범위는 적절하게 변경될 수 있다. 다만, 1차 소결단계(S32)에서 가해지는 제1온도가 2차 소결단계(S34)에서 가해지는 제2온도보다 상대적으로 저온이라면 무방함을 밝혀둔다.For example, the first sintering step (S32) may be performed at a first temperature that is a temperature range of 500 ~ 700 ℃, the second sintering step (S34) at a second temperature of a temperature range of 1000 ~ 1400 ℃. Can be performed. However, the first temperature and the second temperature are not limited thereto, and the temperature ranges applied in the first sintering step S32 and the second sintering step S34 may be appropriately changed according to the type of ceramic powder. However, if the first temperature applied in the first sintering step (S32) is relatively low temperature than the second temperature applied in the second sintering step (S34) it will be clear.
상기 형상 가공단계(S33)는 최종제품인 지문인식센서용 커버(100)와 대략 동일한 형상을 갖도록 가공하는 단계로, 1차 소결을 통해 중간 소결체 상태인 세라믹 그린시트(12)를 절삭함으로써 상기 세라믹 그린시트(12)로부터 복수 개의 개별체(14)를 분리할 수 있다(도 7의 (b) 및 (c) 참조).The shape processing step (S33) is a step of processing to have a shape substantially the same as the cover 100 for the fingerprint sensor, which is the final product, by cutting the ceramic green sheet 12 in the intermediate sintered state through the first sintering the ceramic green A plurality of individual bodies 14 can be separated from the sheet 12 (see FIGS. 7B and 7C).
즉, 본 실시예에 따른 제조방법은 세라믹 그린시트(12)가 1차 소결을 통해 경화된 중간 소결체 상태에서 최종제품인 지문인식센서용 커버(100)와 동일한 형상가공이 이루어짐으로써 절삭을 위한 충분한 기계적 강도를 가지면서도 취성이 약한 상태이므로 절삭시 가해지는 외력에 의해 파손되거나 균열이 일어나지 않게 된다.That is, in the manufacturing method according to the present embodiment, the same shape processing as the cover 100 for the fingerprint sensor, which is the final product, is performed in the intermediate sintered state in which the ceramic green sheet 12 is cured through primary sintering, thereby providing sufficient mechanical processing for cutting. Since brittleness is weak while having strength, no breakage or cracking occurs due to external force applied during cutting.
이로 인해, 레이저 가공은 물론 금형을 이용한 타발가공과 같은 공지의 절삭공정이 모두 적용될 수 있으며 고밀도 상태로 소결이 완료된 세라믹 소결체를 절삭하는 속도에 비하여 20배 이상의 빠른 속도로의 가능이 가능하므로 생산성을 높이고 생산단가를 저감시킬 수 있다.As a result, all known cutting processes such as laser machining and punching using a mold can be applied, and productivity can be increased by 20 times faster than cutting the sintered ceramic sintered body in a high density state. It can increase the production cost.
더불어, 본 실시예에 따른 제조방법은 최종제품인 지문인식센서용 커버(100)와 대략 동일한 형상을 갖도록 형상을 가공하는 공정이 고밀도 세라믹 상태로 소결하는 2차 소결 단계 전에 수행됨으로써 가공의 용이성을 높일 수 있다. 즉, 타발을 포함한 공지의 다양한 방식의 형상가공 또는 절삭가공이 가능함으로써 생산성을 높일 수 있으며, 공지의 다양한 절삭공정이 가능하므로 상기 개별체(15)를 다양한 형상으로 가공할 수 있다. In addition, the manufacturing method according to the present embodiment is carried out before the second sintering step of sintering to a high density ceramic state to process the shape to have a shape substantially the same shape as the cover 100 for the fingerprint sensor is a final product to increase the ease of processing Can be. That is, it is possible to increase the productivity by being able to form or cut a variety of known methods, including punching, and because the various known cutting process is possible it can be processed into a variety of shapes.
일례로, 상기 개별체(15)는 삼각형상이나 사각형상과 같은 다각형상은 물론, 원형이나 타원형, 또는 모서리가 곡선으로 처리된 다각형상과 같이 전체테두리 중 적어도 일부의 테두리가 곡선을 포함하는 형상을 가질 수 있다(도 9 참조).For example, the individual body 15 may have a shape in which a border of at least a part of the entire border includes a curve, such as a polygonal shape such as a triangular shape or a square shape, as well as a circular shape, an oval shape, or a polygonal shape whose edge is curved. (See FIG. 9).
상기 2차 소결단계(S34)는 상기 세라믹 그린시트(12)로부터 분리된 개별체(15)를 재차 가열(소결)하여 고밀도 세라믹 소결체로 형성하기 위한 공정이다. 이와 같은 2차 소결단계(S34)는 상술한 바와 같이 상기 1차 소결단계(S32)보다 상대적으로 높은 온도에서 수행됨으로써 상기 개별체(15)가 90%이상의 밀도까지 충분히 높여 고밀도 상태로 소결될 수 있다.The secondary sintering step (S34) is a process for forming a high-density ceramic sintered body by heating (sintering) the individual body 15 separated from the ceramic green sheet 12 again. As described above, the secondary sintering step S34 may be performed at a relatively higher temperature than the primary sintering step S32, so that the individual body 15 may be sufficiently sintered to a high density to a density of 90% or more. have.
이때, 본 실시예에 따른 제조방법은 상기 세라믹 그린시트(12)의 전체 면적에 비하여 상대적으로 좁은 면적을 갖는 개별체(15)로 가공된 후 2차 소결공정이 수행되므로, 각각의 개별체(15)는 2차 소결과정에서 수축에 의한 변형이나 뒤틀림 및 가장자리 부분에서의 캠버 발생이 최소화될 수 있다. 이에 따라, 소결이 완료된 개별체(15)의 표면을 가공하는 랩핑공정 또는 폴리싱 공정과 같은 후가공시 작업량을 줄이고 가공시간을 단축시킬 수 있다.At this time, the manufacturing method according to the present embodiment is processed into an individual body 15 having a relatively narrow area compared to the total area of the ceramic green sheet 12, so that the secondary sintering process is performed, each individual body ( 15) can minimize deformation or warpage due to shrinkage and camber generation at edges during secondary sintering. Accordingly, it is possible to reduce the amount of work and reduce the processing time during post-processing, such as a lapping process or a polishing process for processing the surface of the sintered individual 15 is completed.
한편, 본 실시예에 따른 제조방법은 2차 소결이 완료된 개별체(15)의 상부면과 하부면 중 적어도 일면을 가공하여 소결과정에서 발생된 결함을 없애거나 평탄도를 높여 두께편차를 없애기 위한 별도의 표면연마단계(S35)가 수행될 수도 있다(도 7의 (d) 참조).On the other hand, the manufacturing method according to the present embodiment to remove at least one surface of the upper surface and the lower surface of the individual body 15, the secondary sintering is completed to eliminate the defects generated during the sintering process or to increase the flatness to eliminate the thickness deviation A separate surface polishing step S35 may be performed (see FIG. 7D).
이와 같은 표면연마단계(S35)는 공지의 랩핑공정 또는 폴리싱 공정 중 적어도 어느 하나의 공정을 통해 수행될 수 있으며, 소결이 완료된 개별체(15)의 상태에 따라 두 가지 공정 중 어느 하나의 공정이 선택적으로 수행될 수도 있다.The surface polishing step (S35) may be performed through at least one of a known lapping process or a polishing process, and any one of two processes may be performed depending on a state of the sintered individual 15. It may optionally be performed.
또한, 본 실시예에 따른 제조방법은 상기 2차 소결이 완료된 개별체(15)의 일면에 슬립성 및 스크래치를 방지하기 위한 지문방지층(120)을 형성하는 단계(S36)를 더 포함할 수 있다(도 7의 (e) 참조).In addition, the manufacturing method according to the present embodiment may further comprise the step (S36) of forming an anti-fingerprint layer 120 for preventing slip and scratches on one surface of the individual body 15, the secondary sintering is completed. (See FIG. 7E).
이때, 상기 지문방지층(120)이 형성되는 일면은 외부로 노출되는 일면일 수 있으며, 상기 개별체(15)가 서로 다른 색상을 갖는 다층의 그린시트를 통해 구현되는 경우 최상부면과 최하부면 양면에 모두 형성될 수도 있다.In this case, one surface on which the anti-fingerprint layer 120 is formed may be one surface exposed to the outside. When the individual body 15 is implemented through a multi-layered green sheet having different colors, the upper surface and the lower surface may be formed on both sides. All may be formed.
여기서, 상기 지문방지층(120)은 스크래치의 발생 및 지문의 발생을 방지하기 위한 공지의 AF(anti-fingerprinting) 코팅층일 수 있다. 일례로, 상기 지문방지층(120)은 지문방지 및 방오특성을 가질 수 있도록 불소 계열 또는 실리콘 계열이 사용될 수 있다.Here, the anti-fingerprint layer 120 may be a known anti-fingerprinting (AF) coating layer for preventing the occurrence of scratches and fingerprints. For example, the anti-fingerprint layer 120 may be a fluorine-based or silicon-based to have anti-fingerprint and antifouling properties.
한편, 상술한 실시예들에서 언급된 상기 세라믹 그린시트(12)는 적어도 하나의 색상을 가질 수 있다. 이를 위해, 상기 세라믹 슬러리는 상기 세라믹 그린시트(12)가 목적하는 색상을 가질 수 있도록 유색의 안료를 포함할 수 있다. 즉, 상기 세라믹 슬러리를 제조하는 과정에서 유색의 안료가 적정량 포함됨으로써 최종제품인 지문인식센서용 커버(100)가 적어도 하나의 색상을 가질 수 있다.Meanwhile, the ceramic green sheet 12 mentioned in the above embodiments may have at least one color. To this end, the ceramic slurry may include a colored pigment so that the ceramic green sheet 12 may have a desired color. That is, the cover 100 for the fingerprint sensor, which is the final product, may have at least one color by including an appropriate amount of colored pigment in the process of manufacturing the ceramic slurry.
여기서, 상기 유색의 안료는 백색, 금색, 검정, 회색, 은색, 블루, 핑크, 브라운, 그린, 엘로우, 레드 중 어느 하나의 색상일 수 있으며, 휴대용 전자기기의 베젤(10)과 동일 또는 유사한 색상일 수 있다.Here, the colored pigment may be any one of white, gold, black, gray, silver, blue, pink, brown, green, yellow, and red, and the same or similar color as the bezel 10 of the portable electronic device. Can be.
이에 따라, 본 발명에 따른 제조방법에 사용되는 세라믹 그린시트(12)는 유색의 안료가 첨가된 반투명 또는 불투명 상태이므로, 커버의 일면에 실크스크린 공정을 통하여 유색의 코팅층을 형성하던 종래의 방식에 비하여 생산공정을 단순화시킬 수 있으며 생산단가를 절감시킬 수 있다.Accordingly, since the ceramic green sheet 12 used in the manufacturing method according to the present invention has a translucent or opaque state in which colored pigments are added, the conventional method of forming a colored coating layer through a silk screen process on one surface of the cover is performed. In comparison, the production process can be simplified and the production cost can be reduced.
이때, 상기 세라믹 그린시트는 하나의 색상을 가지는 단층 또는 동일한 색상을 가지는 복수 개의 시트가 적층된 다층시트일 수도 있고, 서로 다른 색상을 갖는 복수 개의 시트가 적층된 다층시트일 수도 있다.In this case, the ceramic green sheet may be a single layer having one color or a multilayer sheet in which a plurality of sheets having the same color are stacked, or may be a multilayer sheet in which a plurality of sheets having different colors are stacked.
일례로, 상기 세라믹 슬러리에 포함되는 안료가 금색, 검정, 회색, 은색, 블루, 핑크, 브라운, 그린, 엘로우, 레드 등과 같이 백색 계열의 색상이 아닌 불투명 색상일 경우 상기 세라믹 그린시트는 단층의 그린시트가 사용되거나 동일한 색상을 갖는 복수 개의 그린시트가 다층으로 적층된 형태일 수 있다.For example, when the pigment included in the ceramic slurry is an opaque color other than a white color such as gold, black, gray, silver, blue, pink, brown, green, yellow, red, etc., the ceramic green sheet is a single layer of green. The sheet may be used or a plurality of green sheets having the same color may be stacked in multiple layers.
다른 예로써, 상기 세라믹 슬러리에 포함되는 안료가 백색 계열의 색상일 경우 상기 세라믹 그린시트는 백색 계열의 색상을 가지는 제1시트(111)와 백색 계열의 색상을 제외한 나머지 유색을 가지는 제2시트(112)가 적층된 다층시트로 구현될 수 있다. 이때, 상기 세라믹 그린시트는 하나의 제1시트(111)와 하나의 제2시트(112)가 적층된 2층의 구조일 수도 있고, 상기 제1시트(111) 및 제2시트(112) 중 적어도 어느 하나의 그린시트가 복수 개로 구비되어 3층 이상의 다층으로 적층된 형태일 수도 있으며, 서로 다른 색상을 갖는 복수 개의 그린시트가 3개 이상 적층된 형태일 수도 있다. 더불어, 상기 세라믹 그린시트는 백색 계열을 제외한 서로 다른 색상을 가지는 적어도 두 개의 그린시트가 적층된 다층시트로 구현될 수도 있다.As another example, when the pigment included in the ceramic slurry is a white color, the ceramic green sheet may have a first sheet 111 having a white color and a second sheet having a remaining color except for the white color. 112 may be implemented as a laminated multilayer sheet. In this case, the ceramic green sheet may have a two-layer structure in which one first sheet 111 and one second sheet 112 are stacked, and among the first sheet 111 and the second sheet 112. At least one green sheet may be provided in plural and stacked in three or more layers, or three or more green sheets having different colors may be stacked. In addition, the ceramic green sheet may be implemented as a multilayer sheet in which at least two green sheets having different colors except white are stacked.
이와 같이, 본 발명에 따른 제조방법에 의해 제조된 지문인식센서용 커버(100)는 세라믹 슬러리에 첨가된 유색의 안료를 통해 베젤(10)과 동일 또는 유사한 색상을 가질 수 있다. 이를 통해, 상기 커버(100)가 베젤(10)과 함께 외부로 노출되더라도 휴대용 전자기기의 전체적인 색상의 통일감을 높일 수 있어 심미감을 저해하는 것을 방지할 수 있다.As such, the cover 100 for the fingerprint sensor manufactured by the manufacturing method according to the present invention may have the same or similar color as that of the bezel 10 through the colored pigment added to the ceramic slurry. Through this, even if the cover 100 is exposed to the outside together with the bezel 10 can increase the unity of the overall color of the portable electronic device can be prevented from impairing the aesthetics.
또한, 본 발명에 따른 제조방법에 의해 제조된 지문인식센서용 커버(100)는 세라믹 슬러리에 첨가된 유색의 안료를 통해 반투명 또는 불투명 상태로 구현될 수 있으므로, 지문인식센서용 커버(100)의 일면에 실크스크린 공정을 통하여 유색의 코팅층을 형성하던 종래의 방식에 비하여 생산공정을 단순화시킬 수 있으며 생산단가를 절감시킬 수 있다.In addition, the fingerprint sensor cover 100 manufactured by the manufacturing method according to the present invention can be implemented in a translucent or opaque state through the colored pigment added to the ceramic slurry, the fingerprint sensor cover 100 Compared to the conventional method of forming a colored coating layer through the silk screen process on one side, the production process can be simplified and the production cost can be reduced.
더하여, 본 발명에 따른 제조방법에 의해 제조된 지문인식센서용 커버(100)는 세라믹 소체(110)가 서로 다른 색상을 갖는 적어도 두 개의 시트가 적층된 다층시트의 세라믹 그린시트를 통해 구현되는 경우 최종제품인 하나의 지문인식센서용 커버(100) 역시 두 가지의 색상을 갖도록 구현될 수 있다. 이를 통해, 상기 지문인식센서용 커버(100)를 휴대용 전자기기에 적용하는 과정에서 두 가지 색상 중 어느 하나의 색상이 외부로 노출되도록 설치될 수 있다. 이에 따라, 하나의 지문인식센서용 커버(100)를 통해 베젤(10)의 색상이 다른 두 개의 휴대용 전자기기에 선택적으로 적용될 수 있음으로써 호환성을 높일 수 있다.In addition, when the cover 100 for the fingerprint sensor manufactured by the manufacturing method according to the present invention is implemented through the ceramic green sheet of the multilayer sheet in which the ceramic body 110 is laminated with at least two sheets having different colors. One fingerprint sensor 100 for the final product may also be implemented to have two colors. By doing so, in the process of applying the fingerprint recognition sensor cover 100 to the portable electronic device, any one of two colors may be installed to be exposed to the outside. Accordingly, the bezel 10 may be selectively applied to two portable electronic devices having different colors of the bezel 10 through one cover for fingerprint recognition sensor, thereby improving compatibility.
상술한 제조방법에 의해 제작된 지문인식센서용 커버(100)는 도 10에 도시된 바와 같이 휴대용 전자기기에 내장된 지문인식센서(20)의 전방측에 배치되어 상기 지문인식센서(20)와 접착부재(30)를 매개로 고정될 수 있으며, 휴대용 전자기기의 입력수단인 버튼(일례로, 홈버튼)의 역할을 수행할 수 있다.The fingerprint recognition sensor cover 100 manufactured by the above-described manufacturing method is disposed at the front side of the fingerprint recognition sensor 20 embedded in the portable electronic device as shown in FIG. 10 and the fingerprint recognition sensor 20. It may be fixed via the adhesive member 30, and may serve as a button (for example, a home button) that is an input means of a portable electronic device.
더불어, 상술한 제조방법에 의해 제작된 지문인식센서용 커버(100)의 전체두께는 100 ~ 150㎛의 두께를 가질 수 있으나, 전체두께를 이에 한정하는 것은 아니며 설계조건 및 적용 위치에 따라 다양하게 변경될 수 있음을 밝혀둔다.In addition, the overall thickness of the cover 100 for the fingerprint recognition sensor manufactured by the above-described manufacturing method may have a thickness of 100 ~ 150㎛, but the overall thickness is not limited to this and varies depending on the design conditions and application location Note that it may change.
이상에서 본 발명의 일 실시예에 대하여 설명하였으나, 본 발명의 사상은 본 명세서에 제시되는 실시 예에 제한되지 아니하며, 본 발명의 사상을 이해하는 당업자는 동일한 사상의 범위 내에서, 구성요소의 부가, 변경, 삭제, 추가 등에 의해서 다른 실시 예를 용이하게 제안할 수 있을 것이나, 이 또한 본 발명의 사상범위 내에 든다고 할 것이다.Although one embodiment of the present invention has been described above, the spirit of the present invention is not limited to the embodiments set forth herein, and those skilled in the art who understand the spirit of the present invention, within the scope of the same idea, the addition of components Other embodiments may be easily proposed by changing, deleting, adding, and the like, but this will also fall within the spirit of the present invention.

Claims (14)

  1. 지문인식센서의 전방에 배치되어 사용자의 손가락과 접촉되는 커버의 제조방법으로서,As a manufacturing method of the cover disposed in front of the fingerprint sensor in contact with the user's finger,
    기재상에 세라믹 슬러리를 도포하여 세라믹 그린시트를 제조하는 단계;Preparing a ceramic green sheet by applying a ceramic slurry on a substrate;
    상기 세라믹 그린시트의 전체두께 중 일부 두께를 타발공정으로 1차 커팅하여 소정의 형상을 갖도록 가공하는 형상 가공단계; 및A shape processing step of first cutting a part of the total thickness of the ceramic green sheet by a punching process to have a predetermined shape; And
    상기 세라믹 그린시트를 열처리하여 소결하는 단계;를 포함하는 지문인식센서용 커버의 제조방법.Heat treating the ceramic green sheet and sintering the manufacturing method of the cover for a fingerprint sensor.
  2. 제 1항에 있어서,The method of claim 1,
    상기 열처리된 세라믹 그린시트를 2차 커팅하여 개별체로 분리하는 단계;를 포함하는 지문인식센서용 커버의 제조방법.And secondly cutting the heat-treated ceramic green sheet to separate them into individual bodies.
  3. 제 2항에 있어서,The method of claim 2,
    상기 세라믹 그린시트를 2차 커팅하여 개별체로 분리하는 단계;는 상기 세라믹 그린시트의 전체두께 중 1차 커팅된 부분을 제외한 나머지 두께에 대해서 수행되는 지문인식센서용 커버의 제조방법.Separating the ceramic green sheet by separating the ceramic sheet into individual pieces; the manufacturing method of the cover for the fingerprint recognition sensor performed for the remaining thickness except the first cut portion of the total thickness of the ceramic green sheet.
  4. 제 1항에 있어서,The method of claim 1,
    상기 세라믹 그린시트의 일면에 지문방지층을 형성하는 단계;를 더 포함하는 지문인식센서용 커버의 제조방법.Forming a fingerprint layer on one surface of the ceramic green sheet; Method of manufacturing a cover for a fingerprint sensor further comprising.
  5. 제 2항에 있어서,The method of claim 2,
    상기 개별체는 전체 테두리 중 적어도 일부가 곡선을 포함하는 형상인 지문인식센서용 커버의 제조방법. The individual body is a method of manufacturing a cover for a fingerprint sensor, wherein at least a part of the entire frame comprises a curve.
  6. 제 1항에 있어서,The method of claim 1,
    상기 세라믹 그린시트는 지르코니아, 알루미나, TiC, TiN 및 TiCN 중 적어도 어느 하나를 포함하는 세라믹 시트인 지문인식센서용 커버의 제조방법.The ceramic green sheet is a ceramic sheet containing a ceramic sheet containing at least one of zirconia, alumina, TiC, TiN and TiCN.
  7. 제 1항에 있어서,The method of claim 1,
    상기 세라믹 슬러리는 유색의 안료가 포함된 지문인식센서용 커버의 제조방법.The ceramic slurry is a method of manufacturing a cover for a fingerprint sensor containing a colored pigment.
  8. 제 7항에 있어서,The method of claim 7, wherein
    상기 유색의 안료는 백색, 금색, 검정, 회색, 은색, 블루, 핑크, 브라운, 그린, 옐로우 및 레드 중 어느 하나의 색상을 가지는 지문인식센서용 커버의 제조방법.The colored pigment is a method of manufacturing a cover for a fingerprint sensor having a color of any one of white, gold, black, gray, silver, blue, pink, brown, green, yellow and red.
  9. 제 1항에 있어서,The method of claim 1,
    상기 세라믹 그린시트는 유색의 안료가 포함된 단층시트이거나, 서로 다른 색상을 갖는 복수 개의 시트가 다층으로 적층된 다층시트인 지문인식센서용 커버의 제조방법.The ceramic green sheet is a single layer sheet containing colored pigments, or a method for manufacturing a cover for a fingerprint sensor, wherein the plurality of sheets having different colors are stacked in multiple layers.
  10. 제 9항에 있어서,The method of claim 9,
    상기 세라믹 그린시트가 다층시트인 경우 상기 다층시트를 가압하는 단계;를 더 포함하는 지문인식센서용 커버의 제조방법.And pressing the multilayer sheet when the ceramic green sheet is a multilayer sheet.
  11. 제 9항에 있어서,The method of claim 9,
    상기 세라믹 그린시트가 다층시트인 경우 상기 복수 개의 시트는 동일한 재질로 이루어지는 지문인식센서용 커버의 제조방법.If the ceramic green sheet is a multi-layer sheet, the plurality of sheets are made of the same material manufacturing method of the cover for the fingerprint sensor.
  12. 지문인식센서의 전방에 배치되어 사용자의 손가락과 접촉되는 커버의 제조방법으로서,As a manufacturing method of the cover disposed in front of the fingerprint sensor in contact with the user's finger,
    기재상에 세라믹 슬러리를 도포하여 세라믹 그린시트를 제조하는 단계;Preparing a ceramic green sheet by applying a ceramic slurry on a substrate;
    상기 세라믹 그린시트로부터 소정의 형상을 갖는 개별체를 타발하는 단계; 및Punching an individual having a predetermined shape from the ceramic green sheet; And
    상기 개별체를 열처리하여 소결하는 단계;를 포함하는 지문인식센서용 커버의 제조방법.And heat treating the individual body to sinter the cover.
  13. 기재상에 세라믹 슬러리를 도포하여 세라믹 그린시트를 제조하는 단계;Preparing a ceramic green sheet by applying a ceramic slurry on a substrate;
    상기 세라믹 그린시트를 제1온도에서 소결하여 중간 소결체를 형성하는 1차 소결하는 단계;Sintering the ceramic green sheet at a first temperature to form an intermediate sintered body;
    상기 중간 소결체로부터 소정의 형상을 갖는 개별체로 분리하는 단계; 및Separating the intermediate sintered body into individual bodies having a predetermined shape; And
    상기 개별체를 상기 제1온도보다 상대적으로 높은 제2온도에서 열처리하여 2차 소결하는 단계;를 포함하는 지문인식센서용 커버의 제조방법.Heat treating the individual at a second temperature that is relatively higher than the first temperature to sinter secondary.
  14. 제 13항에 있어서,The method of claim 13,
    상기 제1온도는 500~700℃이고, 상기 제2온도는 1000~1400℃인 지문인식센서용 커버의 제조방법.The first temperature is 500 ~ 700 ℃, the second temperature is 1000 ~ 1400 ℃ manufacturing method of the cover for the fingerprint sensor.
PCT/KR2017/009308 2016-08-26 2017-08-25 Method for manufacturing cover for fingerprint sensor WO2018038571A1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
KR10-2016-0109516 2016-08-26
KR1020160109516A KR20180023719A (en) 2016-08-26 2016-08-26 The method of manufacturing cover for fingerprinting sensor
KR10-2016-0122078 2016-09-23
KR1020160122078A KR20180032866A (en) 2016-09-23 2016-09-23 The method of manufacturing cover for fingerprinting sensor
KR1020160123255A KR20180033823A (en) 2016-09-26 2016-09-26 Cover for fingerprinting sensor and the method of manufacturing the same
KR10-2016-0123255 2016-09-26

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