WO2018038055A1 - Method for producing dry product of dispersible bacterial cellulose and method for producing bacterial cellulose dispersion - Google Patents

Method for producing dry product of dispersible bacterial cellulose and method for producing bacterial cellulose dispersion Download PDF

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WO2018038055A1
WO2018038055A1 PCT/JP2017/029798 JP2017029798W WO2018038055A1 WO 2018038055 A1 WO2018038055 A1 WO 2018038055A1 JP 2017029798 W JP2017029798 W JP 2017029798W WO 2018038055 A1 WO2018038055 A1 WO 2018038055A1
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bacterial cellulose
dispersion
producing
organic solvent
water
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PCT/JP2017/029798
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French (fr)
Japanese (ja)
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松島 得雄
健次 田島
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草野作工株式会社
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/04Polysaccharides, i.e. compounds containing more than five saccharide radicals attached to each other by glycosidic bonds

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  • the present invention relates to a technique for producing highly dispersible bacterial cellulose, and in particular, a method for producing a dispersible bacterial cellulose dried product having a high dispersibility in a liquid and a bacterial cellulose dispersion in which bacterial cellulose is dispersed almost uniformly in a liquid. Regarding the method.
  • Bacterial cellulose is cellulose produced by bacteria such as acetic acid bacteria, and has high mechanical strength, biocompatibility, biodegradability, etc., and can be used in various industrial fields including cosmetics and pharmaceuticals. It is attracting attention as a material.
  • bacterial cellulose is obtained as a bacterial cellulose dispersion in a state of being dispersed in water by culturing bacterial cellulose-producing bacteria by aeration and stirring.
  • this bacterial cellulose dispersion contains a large amount of water, there is a problem that it is expensive to distribute.
  • Patent Document 2 discloses a powdered bacterial cellulose preparation (FIG. 9), in addition to bacterial cellulose dispersion.
  • a method for producing a fibrous bacterial cellulose preparation by adding an organic solvent to the liquid, followed by pressure filtration and ventilation drying (paragraph [0137]) is disclosed.
  • bacterial cellulose when used as a product material, it is often used in the form of a sol or gel by adding a liquid, so that the dried bacterial cellulose has the property of being uniformly dispersed in the liquid. It is preferable.
  • the bacterial cellulose dried product described in Patent Document 1 has not been studied for dispersibility in liquids, and development of a dispersible bacterial cellulose dried product having such properties has been demanded.
  • the present invention has been made to solve such problems, and is a method for producing a dried bacterial cellulose product having high dispersibility in a liquid, and the bacterial cellulose is dispersed almost uniformly in the liquid.
  • An object is to provide a method for producing a bacterial cellulose dispersion.
  • the inventors of the present invention produced a dried bacterial cellulose product having high dispersibility in a liquid by adding an organic solvent to the bacterial cellulose dispersion, and subsequently removing the water and the organic solvent and drying them. I found out that I can do it. Further, after adding a dispersant to the bacterial cellulose dispersion and stirring while heating, an organic solvent is added, and then water and the organic solvent are removed and dried, so that the dispersibility is remarkably high, and The present inventors have found that a dried bacterial cellulose product that does not generate agglomerates upon application can be produced.
  • the bacterial cellulose dispersion can be produced in which the bacterial cellulose is uniformly dispersed and no agglomerates are generated during coating. Moreover, it discovered that the dispersibility in an organic solvent became remarkably high by combining hydroxypropyl cellulose with the fiber surface of bacterial cellulose. Furthermore, bacterial cellulose formed by binding hydroxypropyl cellulose by replacing the dispersion medium of the bacterial cellulose dispersion with water from an organic solvent and subsequently removing the dispersion medium and drying the liquid has high dispersibility in the liquid. It has been found that dried bacterial cellulose can be produced. Accordingly, the following inventions have been completed based on these findings.
  • a first aspect of the method for producing a dried dispersible bacterial cellulose product according to the present invention includes an organic solvent addition step A in which an organic solvent is added to a bacterial cellulose dispersion obtained by dispersing bacterial cellulose in water, A drying step B in which water and the organic solvent are removed from the bacterial cellulose dispersion added with the organic solvent to dry the bacterial cellulose.
  • the bacterial cellulose dispersion to which a dispersant has been added is stirred while being heated to a temperature of more than 45 ° C. before the organic solvent addition step A. It is preferable to have a heating and stirring step A ′.
  • the heating and stirring step A ′ is carried out by subjecting the bacterial cellulose dispersion to which the dispersant has been added to a temperature exceeding 45 ° C. for a time exceeding 15 minutes.
  • the step of stirring is preferable.
  • the bacterial cellulose dispersion to which the dispersant used in the heating and stirring step A ′ is added is 9 (w / W)
  • a bacterial cellulose dispersion added so as to have a concentration exceeding% is preferable.
  • the dispersant is one or more selected from the group consisting of carboxymethyl cellulose, hydroxypropyl cellulose, and hydroxyethyl cellulose. It is preferable that
  • a dried bacterial cellulose obtained by removing water and an organic solvent and drying is dispersed in water containing a dispersant.
  • the regenerating warming stirring step Y is a step of stirring the regenerated bacterial cellulose dispersion at a temperature of more than 45 ° C. for a period of more than 15 minutes. It is preferable.
  • the dispersant is one or more selected from the group consisting of carboxymethyl cellulose, hydroxypropyl cellulose, and hydroxyethyl cellulose. It is preferable.
  • the second aspect of the method for producing a bacterial cellulose dispersion according to the present invention includes an organic solvent dispersion step Z in which bacterial cellulose formed by binding hydroxypropyl cellulose is dispersed in an organic solvent.
  • a second aspect of the method for producing a dried dispersible bacterial cellulose product according to the present invention is a dispersion medium replacement in which a dispersion medium of a bacterial cellulose dispersion obtained by dispersing bacterial cellulose in water is replaced with water from an organic solvent.
  • a dry product of bacterial cellulose can be easily produced, which can contribute to a reduction in the distribution cost of bacterial cellulose.
  • the dispersible bacterial cellulose dried product produced according to the present invention has high dispersibility in a liquid and is excellent in moldability and miscibility with other substances, so that it can be used as a useful material in various industrial fields. Can do.
  • the dispersible bacterial cellulose dried product produced according to the present invention has a property that does not generate agglomerates when applied to the skin or the like in the dispersion, in addition to paints, cosmetics and pharmaceuticals It can be particularly suitably used as the material.
  • a bacterial cellulose dispersion in which bacterial cellulose is dispersed almost uniformly in the liquid can be produced.
  • the bacterial cellulose dispersion produced by the present invention is excellent in moldability and miscibility with other substances, and can be used in various industrial fields.
  • the bacterial cellulose dispersion produced by the present invention also has a property that does not generate agglomerates when applied to the skin or the like, it is particularly suitable as a material for cosmetics and pharmaceuticals in addition to paints. Can be used.
  • FIG. 1 is a table showing the state of dispersion of dried bacterial cellulose (BC dried product) produced by changing the final concentration of carboxymethyl cellulose (CMC) and the presence or absence of agglomerates during skin application.
  • II of FIG. 1 is a photograph showing a state of dispersion of a dried BC product produced by changing the final concentration of CMC at a restoration time of 60 minutes.
  • I in FIG. 2 is a table showing the state of dispersion of the dried BC product produced by changing the stirring temperature and stirring time, and the presence or absence of the generation of agglomerates during skin application.
  • II of FIG. 2 is a photograph showing a state of dispersion of a dried BC product produced by changing the stirring temperature and stirring time.
  • 3I is a table showing the filterability, dispersion state, and presence / absence of agglomerates during skin application of the dried BC product produced by changing the amount of ethanol added.
  • II in FIG. 3 is a photograph showing a state of dispersion of a dried BC product produced by changing the amount of ethanol added.
  • I in FIG. 4 is a table showing the state of dispersion of the dried BC product produced by changing the drying temperature.
  • II of FIG. 4 is a photograph showing a state of dispersion of a dried BC product produced by changing the drying temperature at a restoration time of 90 minutes. It is a graph which shows the ratio of the various dispersing agent couple
  • FIG. 8I is a table showing the state of dispersion in various dispersion media for BC to which various dispersants are bonded. II of FIG. 8 is the photograph which observed the said BC in various dispersion media with the polarizing microscope. It is a photograph which shows the mode of dispersion
  • FIG. 10I shows the state of BC dispersion in a BC dispersion liquid (comparative control) to which hydroxypropyl cellulose (HPC) is bound, and a dispersion liquid (restored BC dispersion liquid) in which the dry product of BC is dispersed. It is a photograph shown. II in FIG. 10 is a graph showing the light transmittance at a wavelength of 500 nm.
  • bacterial cellulose dried product refers to bacterial cellulose that has been subjected to a treatment for removing liquid components such as water and organic solvents. That is, as a result of the removal process of the liquid component, the bacterial cellulose in which the liquid component remains to some extent is also included in the “bacterial cellulose dried product”.
  • the “dispersed bacterial cellulose dried product” refers to a dried bacterial cellulose product having a high dispersibility in a liquid.
  • bacterial cellulose dispersion refers to a liquid containing bacterial cellulose and present in a state where bacterial cellulose is dispersed in the liquid.
  • “dispersing” bacterial cellulose in a liquid means that the bacterial cellulose is suspended or suspended in the liquid.
  • “High dispersibility” means that the particle size and fiber width in the liquid (dispersion medium) of bacterial cellulose as a dispersoid are relatively small, or the bacterial cellulose as a dispersoid is in the liquid (dispersion medium). It means that it is suspended or suspended relatively uniformly.
  • “low dispersibility” means that the particle size and fiber width in the liquid (dispersion medium) of bacterial cellulose as a dispersoid is relatively large, or the bacterial cellulose as a dispersoid is in the liquid (dispersion medium). It means that it is relatively non-uniformly suspended or suspended, and that bacterial cellulose is unevenly distributed, precipitated, aggregated, etc. in the liquid (dispersion medium).
  • the first aspect of the method for producing a dispersible bacterial cellulose dry product according to the present invention includes: Organic solvent addition step A; adding an organic solvent to a bacterial cellulose dispersion obtained by dispersing bacterial cellulose in water; Drying step B; a step of drying bacterial cellulose by removing water and organic solvent from the bacterial cellulose dispersion to which the organic solvent has been added; The above steps A and B are included.
  • the “bacterial cellulose dispersion in which bacterial cellulose is dispersed in water” is, for example, bacterial cellulosic bacteria produced by stirring culture or aeration culture, and removing bacterial cell components from the obtained culture liquid. Can be obtained by purification.
  • bacterial cellulose-producing bacteria known bacteria capable of producing bacterial cellulose can be used, and specifically, for example, Gluconacetobacterlxylinus ATCC53582 strain, Gluconacetobacter hansenii ATCC23769 strain, and GluconacetobacterPRBlAT8C7lin8 strain7PR7 , Gluconacetobacter swingsii BPR3001E strain, Acetobacter xylinum JCM10150 strain, Enterobacter sp. CJF-002 strain, Gluconacetobacterium intermediaus SIID9587 strain (Accession number NITE BP-01495) and the like can be used.
  • the culture conditions for bacterial cellulose-producing bacteria can be known culture conditions used for culturing the above-mentioned bacteria.
  • the aeration rate is 1 to 10 L / min
  • the rotation speed is 100 to 800 rpm
  • the temperature is 20 to 40 ° C.
  • Examples include culture conditions for a period of 1 to 7 days.
  • the medium a known medium used for culturing the above-mentioned bacteria such as a Hestrin-Schram standard medium can be used.
  • the concentration of bacterial cellulose is not particularly limited, but as shown in Example 4 to be described later, In the dispersion, the concentration is preferably less than 1.0 (w / w)% from the viewpoint of suppressing the generation of agglomerates during coating.
  • Organic solvent refers to an organic compound that is liquid at normal temperature and pressure. In general, organic solvents are roughly classified into those having low polarity and those having medium / high polarity, and any of these may be used, but those having medium / high polarity are more preferable. Specific examples of the medium / high polarity organic solvent include ethanol, methanol, isopropyl alcohol, acetone, ethyl acetate, tetrahydrofuran, N, N-dimethylformamide (DMF), acetonitrile, tert-butyl alcohol, dimethyl sulfoxide ( DMSO), dichloromethane, diethyl ether and the like.
  • medium / high polarity organic solvent include ethanol, methanol, isopropyl alcohol, acetone, ethyl acetate, tetrahydrofuran, N, N-dimethylformamide (DMF), acetonitrile, tert-butyl alcohol, dimethyl
  • the addition amount of the organic solvent in the organic solvent addition step A is not particularly limited, but as shown in Example 5 described later, the effect of facilitating the production of the dried bacterial cellulose and the liquid of the produced dried bacterial cellulose
  • the amount is preferably more than 0.5 times the amount of the bacterial cellulose dispersion, and more than 1.0 times the amount of the bacterial cellulose dispersion. More preferred.
  • the dispersibility of the produced bacterial cellulose dried product in a liquid is increased and applied. It is preferable to have the following heating and stirring step A ′ before the organic solvent addition step A in terms of the effect of suppressing the generation of agglomerates. Heating and stirring step A ′; a step of stirring the bacterial cellulose dispersion added with the dispersant while heating to a temperature of more than 45 ° C.
  • the heating and stirring step A ′ is a step of stirring while heating until the bacterial cellulose is almost uniformly dispersed in the liquid.
  • the temperature over 45 degreeC can be mentioned, for example, 50 degreeC or more is more preferable.
  • time to stir at the said temperature 5 minutes or more can be mentioned, for example, 15 minutes or more are preferable and 30 minutes or more are more preferable.
  • the dispersing agent binds to the bacterial cellulose, promotes the dispersion of the bacterial cellulose in the liquid, and can suppress the generation of agglomerates during application.
  • the concentration of the dispersant is not particularly limited. However, in terms of the effect of increasing the dispersibility of the produced dried bacterial cellulose in the liquid, 2 It is preferable that it is (w / w)% or more. In addition, the concentration of the dispersant is more than 9 (w / w)% in terms of the effect of improving the dispersibility of the dried bacterial cellulose product in the liquid and suppressing the generation of agglomerates during coating. It is preferable that the concentration is 14% or more.
  • the concentration of the dispersant refers to the concentration of all the dispersants contained in the bacterial cellulose dispersion regardless of whether or not it is bound to the bacterial cellulose.
  • “dispersant” refers to a substance that binds to bacterial cellulose and improves the dispersibility of bacterial cellulose in a liquid. Specifically, carboxymethyl cellulose (CMC), hydroxyethyl cellulose (HEC), hydroxy Examples thereof include propylcellulose (HPC) and carboxymethyl chitin. As shown in Example 8 to be described later, in terms of the effect of improving the dispersibility of bacterial cellulose in water, a dispersant of cellulose derivatives such as CMC, HEC, and HPC is preferable, and the effect of improving the dispersibility in an organic solvent. Of these, HPC is preferred among these.
  • the bacterial cellulose dispersion added with the organic solvent is subjected to filtration and filtered.
  • the filtration method include natural filtration, vacuum filtration, pressure filtration, squeeze filtration, and centrifugal filtration.
  • the drying method include heat drying, ventilation drying, freeze drying, and spray drying.
  • the drying method may be a method in which the bacterial cellulose dispersion added with the organic solvent is subjected to heat drying, ventilation drying, freeze drying, spray drying, or the like without performing the above-described filtration.
  • the temperature for heating and drying the bacterial cellulose is 105 ° C. in terms of the effect of increasing the dispersibility of the produced dried bacterial cellulose in the liquid, as shown in Example 6 described later. Drying at a lower temperature is preferable, and drying at a temperature of 80 ° C. or lower is more preferable.
  • the second aspect of the method for producing a dried dispersible bacterial cellulose product according to the present invention includes: Dispersion medium replacement step C; a step of replacing the dispersion medium of the bacterial cellulose dispersion obtained by dispersing bacterial cellulose in water with an organic solvent, A drying step D; a step of removing the dispersion medium from the bacterial cellulose dispersion in which the dispersion medium has been substituted and drying the bacterial cellulose; It has the process of C and D above.
  • the description of the same or corresponding configuration as the first aspect described above is omitted.
  • the bacterial cellulose dispersion is subjected to centrifugation and the supernatant is removed.
  • an equivalent amount of an organic solvent is added and suspended, and then subjected to centrifugation again to remove the supernatant several times.
  • the bacterial cellulose dispersion in which the dispersion medium is replaced may be that most of the dispersion medium is an organic solvent, and a small amount of water may remain.
  • the method for producing a dried bacterial cellulose according to the present invention may further include other steps as long as the characteristics of the present invention are not impaired. Examples of such steps include a step for culturing bacterial cellulose-producing bacteria, Examples include a purification process of bacterial cellulose, a preparation process of a bacterial cellulose dispersion, and a pulverization process of a dried bacterial cellulose.
  • a first aspect of the method for producing a bacterial cellulose dispersion according to the present invention is a method for producing a bacterial cellulose dispersion using water as a dispersion medium
  • Recovery water dispersion step X A step of preparing a restored bacterial cellulose dispersion by dispersing a dried bacterial cellulose obtained by removing water and an organic solvent and drying in water containing a dispersant
  • Heating and stirring step for restoration Y Step of stirring the restored bacterial cellulose dispersion while heating to a temperature of more than 45 ° C., It has the process of X and Y above.
  • the “bacterial cellulose dried product obtained by removing water and organic solvent and drying” in the water dispersion step X for restoration refers to removing a dispersion medium from a bacterial cellulose dispersion containing water and / or an organic solvent as a dispersion medium.
  • Such dried bacterial cellulose can be obtained by the same method as in the drying step B described above.
  • water containing a dispersant refers to water to which a dispersant has been added to a predetermined concentration.
  • the concentration of the dispersant in the water is not particularly limited, but is preferably 4 (w / w)% or more in terms of the effect of enhancing the dispersibility of the bacterial cellulose.
  • the concentration of the dispersant is preferably more than 9 (w / w)%, and 14% More preferable is the above concentration.
  • a method of dispersing the dried bacterial cellulose in water containing a dispersant in the water dispersion step X for restoration for example, after adding water containing a dispersant to the dried bacterial cellulose and allowing it to stand for a predetermined time
  • a method of mixing or suspending by a conventional method such as pipetting, vortexing, or shaking can be used.
  • the amount of water containing the dispersant can be set according to the desired bacterial cellulose concentration in the bacterial cellulose dispersion, for example, the bacterial cellulose concentration is 0.5 to 2.0 (w / w)%. Or the like.
  • the standing time after adding the water containing the dispersant can be appropriately set according to the concentration of the dispersant, the concentration of bacterial cellulose, etc., for example, 30 minutes to 24 hours. it can.
  • the regenerating warming stirring step Y is a step of stirring while heating until the bacterial cellulose in the reconstituted bacterial cellulose dispersion is almost uniformly dispersed in the liquid.
  • the temperature over 45 degreeC can be mentioned, for example, 50 degreeC or more is more preferable.
  • time to stir at the said temperature 5 minutes or more can be mentioned, for example, 15 minutes or more are preferable and 30 minutes or more are more preferable.
  • the dispersing agent binds to the bacterial cellulose, promotes the dispersion of the bacterial cellulose in the liquid, and can suppress the generation of agglomerates during application.
  • a second aspect of the method for producing a bacterial cellulose dispersion according to the present invention is a method for producing a bacterial cellulose dispersion using an organic solvent as a dispersion medium,
  • Organic solvent dispersion step Z a step of dispersing bacterial cellulose formed by binding hydroxypropylcellulose in an organic solvent.
  • the second aspect of the method for producing a bacterial cellulose dispersion according to the present invention is the same as or corresponding to the first aspect of the method for producing a dried dispersible bacterial cellulose and the method for producing a bacterial cellulose dispersion described above. As for, the repeated explanation is omitted.
  • bacterial cellulose formed by binding hydroxypropyl cellulose may be in the form of a dispersion in which HPC-bonded BC is dispersed in water, or in a dry product state.
  • HPC-bound BC in a dispersion state is obtained by stirring and aeration culture of bacterial cellulose-producing bacteria under the above-described culture conditions using a medium supplemented with HPC, and removing cell components from the obtained culture liquid. It can be obtained by purifying bacterial cellulose.
  • the HPC concentration in the medium may be, for example, 0.2 to 2.0 (w / w)%.
  • the HPC-bound BC in a dried state can be obtained by drying the dispersion of the HPC-bound BC obtained as described above by a method such as heat drying, ventilation drying, freeze drying, or spray drying.
  • the solvent replacement method described above for the dispersion medium replacement step C (the organic solvent is changed).
  • an operation of suspending and removing the supernatant by centrifugation is repeated several times.
  • a method of adding or dissolving an organic solvent and mixing or suspending by a conventional method such as pipetting, vortexing or shaking can be mentioned.
  • the addition amount of the organic solvent can be set according to the desired bacterial cellulose concentration in the bacterial cellulose dispersion, for example, an amount that gives a bacterial cellulose concentration of 0.5 to 2.0 (w / w)%, etc. can do.
  • the method for producing a bacterial cellulose dispersion according to the present invention may have other steps as long as the characteristics of the present invention are not impaired. Examples of such steps include a step for culturing bacterial cellulose-producing bacteria, Examples include bacterial cellulose purification steps.
  • the production of bacterial cellulose includes Hestrin-Schramm standard medium (HS medium, composition; bacto pepton 0.5 (w / v)%, yeast extract 0.5 ( w / v)%, Na 2 HPO 4 0.27 (w / v)%, citric acid 0.115 (w / v)%, glucose 2 (w / v)%).
  • the BC concentration in the liquid was measured by a 105 ° C. drying method. That is, first, a certain amount of sample (bacterial cellulose dispersion) is taken, and the mass is measured. Subsequently, the sample is put in a drier and heated and dried at 105 ° C. for 4 hours or more. After allowing to cool, the mass of the dried product was measured, and the concentration by mass was calculated based on these measured values.
  • Example 1 Production of dried BC (1) Production of BC 400 ⁇ L of a suspension of Gluconacetobacter xylinus ATCC 53582, a bacterial cellulose-producing bacterium, was added to 10 mL of HS medium and left to stand at 30 ° C. for 3 days. This was used as a culture medium in advance. Next, 1 mL of the previous culture solution was added to 10 mL of a new HS standard medium, and static culture was performed at 30 ° C. for 3 days, which was used as a preculture solution. 2.0 g of carboxymethylcellulose (CMC; Wako Pure Chemical Industries, Ltd.) was added to 100 mL of a new HS standard medium.
  • CMC carboxymethylcellulose
  • Bacterial cellulose is obtained by adding 5 mL of the preculture solution and performing aeration and agitation culture for 3 days under the conditions of an aeration rate of 7 to 10 L / min, a rotation speed of 150 rpm, and a temperature of 30 ° C. (main culture). Produced.
  • the culture solution after the main culture was centrifuged (8000 rpm, 15 minutes), and the precipitate was collected.
  • 1 (w / v)% NaOH aqueous solution was added 5 times the volume of the precipitate, and the cells were dissolved by shaking at 70 ° C. and 100 rpm for 2 hours. Thereafter, this was subjected to centrifugation under the same conditions, and the supernatant was removed to collect the precipitate, thereby removing water-soluble bacterial cell components.
  • the ultrapure water was added to the solution and centrifuged under the same conditions, the supernatant was removed and repeated until the pH of the precipitate was 7 or less in a wet state to purify BC.
  • a liquid containing BC was used as a BC dispersion.
  • sample b a dry BC product was produced by the steps (ii) and (iii) without performing the step (i).
  • sample c BC dried material was manufactured by making it dry for 60 minutes at 80 degrees C or less.
  • the dried BC (sample c) obtained by drying the BC dispersion was not dispersed in water. Moreover, since the sample c did not disperse
  • Example 2 Production of dried BC; Examination of final concentration of dispersant Using the BC dispersion liquid of Example 1 (1), steps (i) to (iii) described in Example 1 (2) BC dry product was produced. However, the final concentration of CMC in step (i) is 4 (w / w)%, 9 (w / w)%, 14 (w / w)%, 19 (w / w)% and 24 (w / w). )%. Thereafter, the dried BC product was dispersed in water by the method described in Example 1 (3) to obtain a restored BC dispersion.
  • the standing time (restoration time) after adding water to the BC dried product was changed to 0 minutes, 10 minutes, 60 minutes, and 24 hours instead of 60 minutes, and the dispersion of BC in the restored BC dispersion liquid at each time. The state of was observed. Moreover, the presence or absence of agglomeration at the time of skin application was observed with respect to a restoration time of 24 hours. The results are shown in I and II of FIG.
  • the final concentrations of CMC were 4 (w / w)%, 9 (w / w)%, 14 (w / w)%, 19 (w / w)% and 24 (
  • the BC dried product produced as w / w)% was highly dispersible in water when the restoration time was 60 minutes or more.
  • the dried BC product produced with a final CMC concentration of 14 (w / w)%, 19 (w / w)%, and 24 (w / w)% has a remarkably high dispersibility and is applied to the skin. Almost no agglomerates were generated.
  • Example 3 Production of dried BC; Examination of temperature and stirring time during stirring Steps (i) to (iii) described in Example 1 (2) using the BC dispersion liquid of Example 1 (1) ) Produced BC dry product.
  • the final concentration of CMC in step (i) is 19 (w / w)%
  • the temperature during stirring (stirring temperature) is 25 ° C, 45 ° C, 55 ° C, 65 ° C and 80 ° C instead of 55 ° C. It was.
  • the stirring time (stirring time) in the step (i) was set to 0 minutes, 15 minutes, 30 minutes, and 60 minutes instead of 30 minutes.
  • Example 1 Thereafter, the dried BC product was dispersed in water by the method described in Example 1 (3), and the state of BC dispersion in the restored BC dispersion was observed. Moreover, about the dry BC product which made stirring time 60 minutes, the presence or absence of the lump generation
  • the dried BC product with a stirring temperature of 25 ° C. or 45 ° C. did not disperse in water, and agglomerates were generated when the skin was applied. Moreover, the BC dried product with a stirring time of 0 or 15 minutes had low dispersibility in water. On the other hand, a dry BC product having a stirring temperature of 55 ° C., 65 ° C. or 80 ° C. and a stirring time of 30 minutes or 60 minutes has high dispersibility in water and has no lump when applied to the skin. Did not occur.
  • a BC dispersion containing a dispersant is stirred at a temperature of more than 45 ° C. to produce a dry BC product that has a remarkably high dispersibility in the liquid and does not generate agglomerates during coating. It became clear that we could do it. This is because the dispersion of the BC dried product is promoted by binding the BC to the BC by stirring the BC dispersion containing the dispersant in a temperature zone heated to a predetermined temperature or higher. The present inventors believe that this is the case.
  • Example 4 Manufacture of dried BC; Examination of BC concentration in BC dispersion Steps (i) to (iii) described in Example 1 (2) using the BC dispersion of Example 1 (1) A BC dry product was produced by the above method. However, the BC concentration of the BC dispersion in step (i) is 0.5 (w / w)%, 0.7 (w / w)% and 1.0 instead of 0.7 (w / w)%. (W / w)%. Thereafter, a restored BC dispersion was obtained by the method described in Example 1 (3), and the state of BC dispersion and the presence or absence of agglomerates during skin application were observed. The results are shown in Table 2.
  • the BC dried product produced with the BC concentration in the BC dispersion as 0.5 (w / w)%, 0.7 (w / w)% and 1.0 (w / w)% Both were highly dispersible in water.
  • the BC dried product produced with a BC concentration of 0.5 (w / w)% and 0.7 (w / w)% no lump was generated when the skin was applied.
  • Example 5 Production of dried BC; Examination of addition amount of organic solvent Using the BC dispersion liquid of Example 1 (1), the steps (i) to (iii) described in Example 1 (2) A BC dry product was produced. However, the stirring temperature in the step (i) was set to 65 ° C. instead of 55 ° C. The amount of ethanol added in step (ii) is 0.5 times, 1 time and 1.5 times the amount of BC dispersion instead of 1.5 times the amount of BC dispersion, and step (iii) Filterability (easy removal of water and ethanol by suction filtration) was confirmed. Thereafter, a restored BC dispersion was obtained by the method described in Example 1 (3), and the state of BC dispersion and the presence or absence of agglomerates during skin application were observed. The results are shown in I and II of FIG.
  • the amount of ethanol added was 0.5 times the amount of the BC dispersion, filterability was poor and it was difficult to remove moisture and ethanol by suction filtration.
  • the amount of ethanol added was 1.0 and 1.5 times that of the BC dispersion, the filterability was good and water and ethanol could be easily removed by suction filtration.
  • the BC dried product produced by adding 0.5% of the amount of ethanol added to the BC dispersion does not disperse in water, and agglomerates are generated when applied to the skin.
  • the dried BC product produced by adding ethanol in an amount 1.0 and 1.5 times that of the BC dispersion is highly dispersible in water, and is agglomerated when applied to the skin. Did not occur.
  • Example 6 Production of BC dried product; Examination of drying temperature BC dried product according to steps (i) to (iii) described in Example 1 (2) using the BC dispersion liquid of Example 1 (1) Manufactured.
  • the BC concentration of the BC dispersion in step (i) was 0.67 (w / w)%, and the stirring temperature was 65 ° C. instead of 55 ° C.
  • the temperature (drying temperature) for drying the filtrate in step (iii) was set to 65 ° C., 80 ° C. and 105 ° C. instead of 60 ° C. Thereafter, a restored BC dispersion was obtained by the method described in Example 1 (3).
  • the BC dried product with a drying temperature of 105 ° C. did not disperse in water during any restoration time.
  • the BC dried product having a drying temperature of 65 ° C. and 80 ° C. was remarkably high in dispersibility in water at the restoration times of 30, 60 and 90 minutes. From these results, it became clear that a BC dried product having remarkably high dispersibility in a liquid can be produced by setting the temperature for drying BC to 80 ° C. or lower.
  • Example 7 Production of BC Dispersion CMC was added to the restored BC dispersion of sample b of Example 1 (3) to a final concentration of 20 (w / w)%, and then at 55 ° C. for 30 minutes. Stirring was performed, and the obtained restored BC dispersion was designated as sample b ′. With respect to the restored BC dispersion of sample b and sample b ′, the state of BC dispersion and the presence or absence of agglomerates during skin application were observed. The results are shown in Table 3.
  • the reconstituted BC dispersion of sample b ′ had higher BC dispersibility than the reconstituted BC dispersion of sample b, and no agglomerates were generated during skin application. From this result, the BC dried product is dispersed in water containing a dispersant and then stirred while warming, whereby BC is dispersed almost uniformly in water and no agglomerates are generated during coating. It became clear that a BC dispersion could be produced.
  • Example 8 Examination of Dispersant (1) Production of BC As a dispersant, 2 types of CMC (CMC-1 and CMC-2) and 3 types of HEC (HEC-1, HEC-2, HEC) -3) and 3 types of HPC (referred to as HPC-1, HPC-2, and HPC-3), BC was produced by the method described in Example 1 (1). Obtained. Table 4 shows the dispersant used. However, the bacterial cellulose-producing bacterium is Gluconacetobacter intermedius SIID9587 strain (Accession number NITE BP-01495; As a comparative control, BC was produced in the same manner without using a dispersant to obtain a BC dispersion.
  • This aqueous solution contains a dispersant bonded to BC.
  • the aqueous solution was subjected to vacuum filtration to collect the residue, dried at 70 ° C. for 1 hour, and then weighed. Based on the measurement result, the ratio ((w / w)%) of the weight of the dispersant to the weight of the dried BC was calculated. The result is shown in FIG.
  • the weight ratio of CMC-1, CMC-2, HEC-1, HEC-2, HEC-3, HPC-1, HPC-2 and HPC-3 in the dried BC is Was 10 (w / w)% or more. From this result, it became clear that all of the dispersants of CMC, HEC and HPC are bound to BC in a considerable amount.
  • the width (average value) of cellulose fibers was 28.55 nm for BC produced using CMC-2, 34.76 nm for BC produced using HEC-3, and HPC-3 was used.
  • the BC produced was 47.18 nm, and was significantly smaller than the 63.74 nm BC produced without using a dispersant. From this result, it became clear that the fibers of BC can be thinned by combining a dispersant such as CMC, HEC, and HPC.
  • BC bonded with CMC-2 was highly dispersible in water and methanol, and relatively high in N, N-dimethylformamide.
  • BC bound with HEC-3 was highly dispersible in water, methanol and N, N-dimethylformamide, and was relatively dispersible in tetrahydrofuran.
  • BC bound with HPC-3 was highly dispersible in all of water, methanol, isopropyl alcohol, acetone, ethyl acetate, tetrahydrofuran, N, N-dimethylformamide and acetonitrile. From this result, it has been clarified that BC formed by combining HPC has significantly increased dispersibility in not only water but also an organic solvent.
  • Example 9 Manufacture of a dried product of BC bonded with HPC (1)
  • a dried product of BC Among the BC dispersion liquid of Example 8 (1), a product produced using HPC-3 was prepared, and water was prepared. Was added to adjust the BC concentration to 0.1 (w / w)%. Some of these were set aside as “comparison controls”. The remaining BC dispersion was divided into two equal parts, which were designated as sample p and sample q.
  • the dispersion medium of sample p was substituted from water to tert-butyl alcohol by the method described in Example 8 (5). In sample q, the dispersion medium was left as water. These were freeze-dried to obtain a dried BC product.
  • Example 9 Restoration of BC dispersion Water was added to the dried BC product (samples p and q) of Example 9 (1) so that the BC concentration was 0.1 (w / w)%, and vortex mixer was used. The BC was dispersed by stirring to obtain a restored BC dispersion.
  • the transmittance of the comparative control (BC dispersion before drying) was 79.5%, whereas the transmittance of the restored BC dispersion (sample p) was 64.0%. It was an equivalent value. That is, the dispersion in which the dried product of BC bound with HPC-3 was dispersed showed the same high dispersibility as before drying. From this result, it is clarified that, by replacing the dispersion medium of the BC dispersion liquid with water and then drying, a BC dry product having high dispersibility in the liquid can be produced for BC combined with HPC. It was.

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Abstract

[Problem] To provide: a method for producing a dry product of a dispersible bacterial cellulose that is highly dispersible in a liquid; and a method for producing a bacterial cellulose dispersion. [Solution] A method for producing a dry product of a dispersible bacterial cellulose, said method comprising: organic solvent addition step A for adding an organic solvent to a bacterial cellulose dispersion wherein a bacterial cellulose is dispersed in water; and drying step B for removing water and the organic solvent from the bacterial cellulose dispersion containing the organic solvent added thereto and thus drying the bacterial cellulose.

Description

分散性バクテリアセルロース乾燥物の製造方法およびバクテリアセルロース分散液の製造方法Method for producing dispersible bacterial cellulose dry product and method for producing bacterial cellulose dispersion
 本発明は、分散性の高いバクテリアセルロースの製造技術に関し、特に液体中における分散性が高い分散性バクテリアセルロース乾燥物の製造方法およびバクテリアセルロースが液体中にほぼ均一に分散したバクテリアセルロース分散液の製造方法に関する。 TECHNICAL FIELD The present invention relates to a technique for producing highly dispersible bacterial cellulose, and in particular, a method for producing a dispersible bacterial cellulose dried product having a high dispersibility in a liquid and a bacterial cellulose dispersion in which bacterial cellulose is dispersed almost uniformly in a liquid. Regarding the method.
 バクテリアセルロースは、酢酸菌などの細菌が生産するセルロースであり、高い機械的強度や生体適合性、生分解性などの特性を有することから、化粧品や医薬品をはじめ、様々な産業分野で活用しうる素材として注目されている。バクテリアセルロースは、特許文献1に記載されているように、バクテリアセルロース生産菌を通気撹拌培養することにより、水中に分散した状態のバクテリアセルロース分散液として得られる。但し、このバクテリアセルロース分散液は多量の水分を含むため、流通にコストがかかるという問題がある。 Bacterial cellulose is cellulose produced by bacteria such as acetic acid bacteria, and has high mechanical strength, biocompatibility, biodegradability, etc., and can be used in various industrial fields including cosmetics and pharmaceuticals. It is attracting attention as a material. As described in Patent Document 1, bacterial cellulose is obtained as a bacterial cellulose dispersion in a state of being dispersed in water by culturing bacterial cellulose-producing bacteria by aeration and stirring. However, since this bacterial cellulose dispersion contains a large amount of water, there is a problem that it is expensive to distribute.
 このような問題に対し、水分を含まないバクテリアセルロースの乾燥物が望まれており、例えば、特許文献2には、粉状のバクテリアセルロース製剤が開示されている(図9)他、バクテリアセルロース分散液に有機溶媒を添加した後、圧搾濾過および通風乾燥を行うことにより、繊維状のバクテリアセルロース製剤を製造する方法が開示されている(段落[0137])。 In order to solve such a problem, a dry product of bacterial cellulose containing no water is desired. For example, Patent Document 2 discloses a powdered bacterial cellulose preparation (FIG. 9), in addition to bacterial cellulose dispersion. A method for producing a fibrous bacterial cellulose preparation by adding an organic solvent to the liquid, followed by pressure filtration and ventilation drying (paragraph [0137]) is disclosed.
特許第5752332号公報Japanese Patent No. 575332 特開2014-118498号公報JP 2014-118498 A
 一方、バクテリアセルロースを製品材料として使用する際には、液体を添加して、ゾル状やゲル状で用いることが多いため、バクテリアセルロース乾燥物は、液体中に均一に分散する性質を備えていることが好ましい。この点、特許文献1に記載のバクテリアセルロース乾燥物は、液体中における分散性について検討されておらず、係る性質を備えた分散性バクテリアセルロース乾燥物の開発が求められている。 On the other hand, when bacterial cellulose is used as a product material, it is often used in the form of a sol or gel by adding a liquid, so that the dried bacterial cellulose has the property of being uniformly dispersed in the liquid. It is preferable. In this regard, the bacterial cellulose dried product described in Patent Document 1 has not been studied for dispersibility in liquids, and development of a dispersible bacterial cellulose dried product having such properties has been demanded.
 本発明は、このような課題を解決するためになされたものであって、液体中における分散性が高いバクテリアセルロース乾燥物の製造方法、および、バクテリアセルロースが液体中にほぼ均一に分散してなるバクテリアセルロース分散液の製造方法を提供することを目的とする。 The present invention has been made to solve such problems, and is a method for producing a dried bacterial cellulose product having high dispersibility in a liquid, and the bacterial cellulose is dispersed almost uniformly in the liquid. An object is to provide a method for producing a bacterial cellulose dispersion.
 本発明者らは、鋭意研究の結果、バクテリアセルロース分散液に有機溶媒を添加し、続いて水および有機溶媒を除去して乾燥させることにより、液体中における分散性が高いバクテリアセルロース乾燥物を製造できることを見出した。
 また、バクテリアセルロース分散液に分散剤を添加して加温しながら攪拌した後、有機溶媒を添加し、続いて水および有機溶媒を除去して乾燥させることにより、分散性が顕著に高く、かつ、塗布時に塊粒が発生しないバクテリアセルロース乾燥物を製造することができることを見出した。
 また、バクテリアセルロース分散液に分散剤を添加し、加温しながら攪拌することにより、バクテリアセルロースが均一に分散し、かつ、塗布時に塊粒が発生しないバクテリアセルロース分散液を製造できることを見出した。
 また、バクテリアセルロースの繊維表面にヒドロキシプロピルセルロースを結合させることにより、有機溶媒中における分散性が顕著に高くなることを見出した。
 さらに、バクテリアセルロース分散液の分散媒を水から有機溶媒に置換し、続いて分散媒を除去して乾燥させることにより、ヒドロキシプロピルセルロースを結合してなるバクテリアセルロースについて、液体中における分散性が高いバクテリアセルロース乾燥物を製造できることを見出した。
 そこで、これらの知見に基づいて、下記の各発明を完成した。
As a result of diligent research, the inventors of the present invention produced a dried bacterial cellulose product having high dispersibility in a liquid by adding an organic solvent to the bacterial cellulose dispersion, and subsequently removing the water and the organic solvent and drying them. I found out that I can do it.
Further, after adding a dispersant to the bacterial cellulose dispersion and stirring while heating, an organic solvent is added, and then water and the organic solvent are removed and dried, so that the dispersibility is remarkably high, and The present inventors have found that a dried bacterial cellulose product that does not generate agglomerates upon application can be produced.
It was also found that by adding a dispersant to the bacterial cellulose dispersion and stirring while heating, the bacterial cellulose dispersion can be produced in which the bacterial cellulose is uniformly dispersed and no agglomerates are generated during coating.
Moreover, it discovered that the dispersibility in an organic solvent became remarkably high by combining hydroxypropyl cellulose with the fiber surface of bacterial cellulose.
Furthermore, bacterial cellulose formed by binding hydroxypropyl cellulose by replacing the dispersion medium of the bacterial cellulose dispersion with water from an organic solvent and subsequently removing the dispersion medium and drying the liquid has high dispersibility in the liquid. It has been found that dried bacterial cellulose can be produced.
Accordingly, the following inventions have been completed based on these findings.
(1)本発明に係る分散性バクテリアセルロース乾燥物の製造方法の第1の態様は、バクテリアセルロースが水に分散してなるバクテリアセルロース分散液に有機溶媒を添加する有機溶媒添加工程Aと、前記有機溶媒を添加したバクテリアセルロース分散液から水および有機溶媒を除去してバクテリアセルロースを乾燥させる乾燥工程Bとを有する。 (1) A first aspect of the method for producing a dried dispersible bacterial cellulose product according to the present invention includes an organic solvent addition step A in which an organic solvent is added to a bacterial cellulose dispersion obtained by dispersing bacterial cellulose in water, A drying step B in which water and the organic solvent are removed from the bacterial cellulose dispersion added with the organic solvent to dry the bacterial cellulose.
(2)上記(1)の分散性バクテリアセルロース乾燥物の製造方法は、有機溶媒添加工程Aの前に、分散剤を添加したバクテリアセルロース分散液を、45℃超の温度に加温しながら攪拌する加温攪拌工程A’を有することが好ましい。 (2) In the method for producing a dispersible bacterial cellulose dried product of (1) above, the bacterial cellulose dispersion to which a dispersant has been added is stirred while being heated to a temperature of more than 45 ° C. before the organic solvent addition step A. It is preferable to have a heating and stirring step A ′.
(3)上記(2)の分散性バクテリアセルロース乾燥物の製造方法において、加温攪拌工程A’は、分散剤を添加したバクテリアセルロース分散液を、45℃超の温度にて15分超の時間攪拌する工程であることが好ましい。 (3) In the method for producing a dispersible bacterial cellulose dried product according to (2) above, the heating and stirring step A ′ is carried out by subjecting the bacterial cellulose dispersion to which the dispersant has been added to a temperature exceeding 45 ° C. for a time exceeding 15 minutes. The step of stirring is preferable.
(4)上記(2)または(3)の分散性バクテリアセルロース乾燥物の製造方法において、加温攪拌工程A’で使用する分散剤を添加した前記バクテリアセルロース分散液は、分散剤を9(w/w)%超の濃度となるように添加したバクテリアセルロース分散液であることが好ましい。 (4) In the method for producing a dispersible bacterial cellulose dried product according to (2) or (3) above, the bacterial cellulose dispersion to which the dispersant used in the heating and stirring step A ′ is added is 9 (w / W) A bacterial cellulose dispersion added so as to have a concentration exceeding% is preferable.
(5)上記(2)~(4)のいずれかの分散性バクテリアセルロース乾燥物の製造方法において、分散剤は、カルボキシメチルセルロース、ヒドロキシプロピルセルロースおよびヒドロキシエチルセルロースからなる群から選択される1または2以上であることが好ましい。 (5) In the method for producing a dried dispersible bacterial cellulose product according to any one of (2) to (4) above, the dispersant is one or more selected from the group consisting of carboxymethyl cellulose, hydroxypropyl cellulose, and hydroxyethyl cellulose. It is preferable that
(6)本発明に係るバクテリアセルロース分散液の製造方法の第1の態様は、水および有機溶媒を除去して乾燥させてなるバクテリアセルロース乾燥物を、分散剤を含有する水に分散させることにより復元バクテリアセルロース分散液を調製する復元用水分散工程Xと、前記復元バクテリアセルロース分散液を、45℃超の温度に加温しながら攪拌する復元用加温攪拌工程Yとを有する。 (6) In the first aspect of the method for producing a bacterial cellulose dispersion according to the present invention, a dried bacterial cellulose obtained by removing water and an organic solvent and drying is dispersed in water containing a dispersant. A reconstitution water dispersion step X for preparing a reconstituted bacterial cellulose dispersion, and a reconstitution warming stirring step Y for stirring the reconstituted bacterial cellulose dispersion while heating it to a temperature of more than 45 ° C.
(7)上記(6)のバクテリアセルロース分散液の製造方法において、復元用加温攪拌工程Yは、復元バクテリアセルロース分散液を、45℃超の温度にて15分超の時間攪拌する工程であることが好ましい。 (7) In the method for producing a bacterial cellulose dispersion of (6) above, the regenerating warming stirring step Y is a step of stirring the regenerated bacterial cellulose dispersion at a temperature of more than 45 ° C. for a period of more than 15 minutes. It is preferable.
(8)上記(6)または(7)のいずれかのバクテリアセルロース分散液の製造方法において、分散剤は、カルボキシメチルセルロース、ヒドロキシプロピルセルロースおよびヒドロキシエチルセルロースからなる群から選択される1または2以上であることが好ましい。 (8) In the method for producing a bacterial cellulose dispersion according to (6) or (7) above, the dispersant is one or more selected from the group consisting of carboxymethyl cellulose, hydroxypropyl cellulose, and hydroxyethyl cellulose. It is preferable.
(9)本発明に係るバクテリアセルロース分散液の製造方法の第2の態様は、ヒドロキシプロピルセルロースを結合してなるバクテリアセルロースを有機溶媒に分散させる有機溶媒分散工程Zを有する。 (9) The second aspect of the method for producing a bacterial cellulose dispersion according to the present invention includes an organic solvent dispersion step Z in which bacterial cellulose formed by binding hydroxypropyl cellulose is dispersed in an organic solvent.
(10)本発明に係る分散性バクテリアセルロース乾燥物の製造方法の第2の態様は、バクテリアセルロースが水に分散してなるバクテリアセルロース分散液の分散媒を水から有機溶媒に置換する分散媒置換工程Cと、前記分散媒を置換したバクテリアセルロース分散液から分散媒を除去してバクテリアセルロースを乾燥させる乾燥工程Dとを有し、前記バクテリアセルロースは、ヒドロキシプロピルセルロースを結合してなるバクテリアセルロースである。 (10) A second aspect of the method for producing a dried dispersible bacterial cellulose product according to the present invention is a dispersion medium replacement in which a dispersion medium of a bacterial cellulose dispersion obtained by dispersing bacterial cellulose in water is replaced with water from an organic solvent. Step C and a drying step D for removing the dispersion medium from the bacterial cellulose dispersion with the dispersion medium substituted and drying the bacterial cellulose, wherein the bacterial cellulose is a bacterial cellulose formed by binding hydroxypropyl cellulose. is there.
 本発明に係る分散性バクテリアセルロース乾燥物の製造方法によれば、バクテリアセルロースの乾燥物を簡便に製造できることから、バクテリアセルロースの流通コストの低減に寄与することができる。また、本発明によって製造された分散性バクテリアセルロース乾燥物は、液体中における分散性が高く、成形性や他の物質との混合性に優れることから、様々な産業分野において有用素材として活用することができる。また、本発明によって製造された分散性バクテリアセルロース乾燥物が、その分散液において、皮膚などに塗布した際に塊粒を発生させない性質をも備えている場合には、塗料のほか、化粧品や医薬品の材料として、特に好適に活用することができる。 According to the method for producing a dry product of dispersible bacterial cellulose according to the present invention, a dry product of bacterial cellulose can be easily produced, which can contribute to a reduction in the distribution cost of bacterial cellulose. In addition, the dispersible bacterial cellulose dried product produced according to the present invention has high dispersibility in a liquid and is excellent in moldability and miscibility with other substances, so that it can be used as a useful material in various industrial fields. Can do. In addition, when the dispersible bacterial cellulose dried product produced according to the present invention has a property that does not generate agglomerates when applied to the skin or the like in the dispersion, in addition to paints, cosmetics and pharmaceuticals It can be particularly suitably used as the material.
 また、本発明に係るバクテリアセルロース分散液の製造方法によれば、バクテリアセルロースが液体中にほぼ均一に分散したバクテリアセルロース分散液を製造することができる。本発明によって製造されたバクテリアセルロース分散液は、成形性や他の物質との混合性に優れることから、様々な産業分野で活用することができる。また、本発明によって製造されたバクテリアセルロース分散液が、皮膚などに塗布した際に塊粒を発生させない性質をも備えている場合には、塗料のほか、化粧品や医薬品の材料として、特に好適に活用することができる。 Moreover, according to the method for producing a bacterial cellulose dispersion according to the present invention, a bacterial cellulose dispersion in which bacterial cellulose is dispersed almost uniformly in the liquid can be produced. The bacterial cellulose dispersion produced by the present invention is excellent in moldability and miscibility with other substances, and can be used in various industrial fields. In addition, when the bacterial cellulose dispersion produced by the present invention also has a property that does not generate agglomerates when applied to the skin or the like, it is particularly suitable as a material for cosmetics and pharmaceuticals in addition to paints. Can be used.
図1のIは、カルボキシメチルセルロース(CMC)の終濃度を変えて製造したバクテリアセルロース乾燥物(BC乾燥物)の分散の様子および皮膚塗布時の塊粒発生の有無を示す表である。図1のIIは、CMCの終濃度を変えて製造したBC乾燥物の、復元時間60分における分散の様子を示す写真である。1 is a table showing the state of dispersion of dried bacterial cellulose (BC dried product) produced by changing the final concentration of carboxymethyl cellulose (CMC) and the presence or absence of agglomerates during skin application. II of FIG. 1 is a photograph showing a state of dispersion of a dried BC product produced by changing the final concentration of CMC at a restoration time of 60 minutes. 図2のIは、攪拌温度および攪拌時間を変えて製造したBC乾燥物の分散の様子および皮膚塗布時の塊粒発生の有無を示す表である。図2のIIは、攪拌温度および攪拌時間を変えて製造したBC乾燥物の分散の様子を示す写真である。I in FIG. 2 is a table showing the state of dispersion of the dried BC product produced by changing the stirring temperature and stirring time, and the presence or absence of the generation of agglomerates during skin application. II of FIG. 2 is a photograph showing a state of dispersion of a dried BC product produced by changing the stirring temperature and stirring time. 図3のIは、エタノールの添加量を変えて製造したBC乾燥物の濾過性、分散の様子および皮膚塗布時の塊粒発生の有無を示す表である。図3のIIは、エタノールの添加量を変えて製造したBC乾燥物の分散の様子を示す写真である。FIG. 3I is a table showing the filterability, dispersion state, and presence / absence of agglomerates during skin application of the dried BC product produced by changing the amount of ethanol added. II in FIG. 3 is a photograph showing a state of dispersion of a dried BC product produced by changing the amount of ethanol added. 図4のIは、乾燥温度を変えて製造したBC乾燥物の分散の様子を示す表である。図4のIIは、乾燥温度を変えて製造したBC乾燥物の、復元時間90分における分散の様子を示す写真である。I in FIG. 4 is a table showing the state of dispersion of the dried BC product produced by changing the drying temperature. II of FIG. 4 is a photograph showing a state of dispersion of a dried BC product produced by changing the drying temperature at a restoration time of 90 minutes. バクテリアセルロース(BC)に結合した各種の分散剤の割合を示すグラフである。It is a graph which shows the ratio of the various dispersing agent couple | bonded with bacterial cellulose (BC). 各種の分散剤が結合したBCの赤外分光法(IR)のスペクトルである。It is the spectrum of infrared spectroscopy (IR) of BC which various dispersing agents combined. 各種の分散剤が結合したBCを、透過型電子顕微鏡で観察した写真である。写真下部の数値は、当該BCのセルロース繊維幅(平均値)である。It is the photograph which observed the BC which various dispersing agents couple | bonded with the transmission electron microscope. The numerical value in the lower part of the photograph is the cellulose fiber width (average value) of the BC. 図8のIは、各種の分散剤が結合したBCについて、各種の分散媒における分散の様子を示す表である。図8のIIは、各種の分散媒中の当該BCを、偏光顕微鏡で観察した写真である。FIG. 8I is a table showing the state of dispersion in various dispersion media for BC to which various dispersants are bonded. II of FIG. 8 is the photograph which observed the said BC in various dispersion media with the polarizing microscope. 各種の分散剤が結合したBCについて、各種の分散媒における分散の様子を示す写真である。It is a photograph which shows the mode of dispersion | distribution in various dispersion media about BC which the various dispersing agent couple | bonded. 図10のIは、ヒドロキシプロピルセルロース(HPC)が結合したBCの分散液(比較対照)と、当該BCの乾燥物を分散させた分散液(復元BC分散液)とにおけるBCの分散の様子を示す写真である。図10のIIは、それらの波長500nmにおける光の透過率を示すグラフである。FIG. 10I shows the state of BC dispersion in a BC dispersion liquid (comparative control) to which hydroxypropyl cellulose (HPC) is bound, and a dispersion liquid (restored BC dispersion liquid) in which the dry product of BC is dispersed. It is a photograph shown. II in FIG. 10 is a graph showing the light transmittance at a wavelength of 500 nm.
 以下、本発明に係る分散性バクテリアセルロース乾燥物の製造方法およびバクテリアセルロース分散液の製造方法について詳細に説明する。 Hereinafter, a method for producing a dried dispersible bacterial cellulose product and a method for producing a bacterial cellulose dispersion according to the present invention will be described in detail.
 本発明において「バクテリアセルロース乾燥物」とは、水や有機溶媒などの液体成分を除去する処理を施したバクテリアセルロースをいう。すなわち、液体成分の除去処理を施した結果、液体成分が多少残存しているバクテリアセルロースも「バクテリアセルロース乾燥物」に含まれる。
 また、本発明において「分散性バクテリアセルロース乾燥物」とは、液体中における分散性が高い性質を有するバクテリアセルロース乾燥物をいう。
In the present invention, “bacterial cellulose dried product” refers to bacterial cellulose that has been subjected to a treatment for removing liquid components such as water and organic solvents. That is, as a result of the removal process of the liquid component, the bacterial cellulose in which the liquid component remains to some extent is also included in the “bacterial cellulose dried product”.
In the present invention, the “dispersed bacterial cellulose dried product” refers to a dried bacterial cellulose product having a high dispersibility in a liquid.
 本発明において「バクテリアセルロース分散液」とは、バクテリアセルロースを含有する液体であって、当該液体中に、バクテリアセルロースが分散した状態で存在するものをいう。 In the present invention, the term “bacterial cellulose dispersion” refers to a liquid containing bacterial cellulose and present in a state where bacterial cellulose is dispersed in the liquid.
 ここで、本発明において、バクテリアセルロースが液体中に「分散する」とは、バクテリアセルロースが液体中に浮遊あるいは懸濁することをいう。
 また、「分散性が高い」とは、分散質としてのバクテリアセルロースの液体(分散媒)中における粒子径や繊維幅が比較的小さいことや、分散質としてのバクテリアセルロースが液体(分散媒)中で比較的均一に浮遊あるいは懸濁していることをいう。
 一方、「分散性が低い」とは、分散質としてのバクテリアセルロースの液体(分散媒)中における粒子径や繊維幅が比較的大きいことや、分散質としてのバクテリアセルロースが液体(分散媒)中で比較的不均一に浮遊あるいは懸濁していること、液体(分散媒)中でバクテリアセルロースの偏在や沈殿、凝集などが生じていることをいう。
Here, in the present invention, “dispersing” bacterial cellulose in a liquid means that the bacterial cellulose is suspended or suspended in the liquid.
“High dispersibility” means that the particle size and fiber width in the liquid (dispersion medium) of bacterial cellulose as a dispersoid are relatively small, or the bacterial cellulose as a dispersoid is in the liquid (dispersion medium). It means that it is suspended or suspended relatively uniformly.
On the other hand, “low dispersibility” means that the particle size and fiber width in the liquid (dispersion medium) of bacterial cellulose as a dispersoid is relatively large, or the bacterial cellulose as a dispersoid is in the liquid (dispersion medium). It means that it is relatively non-uniformly suspended or suspended, and that bacterial cellulose is unevenly distributed, precipitated, aggregated, etc. in the liquid (dispersion medium).
 本発明に係る分散性バクテリアセルロース乾燥物の製造方法の第1の態様は、
 有機溶媒添加工程A;バクテリアセルロースが水に分散してなるバクテリアセルロース分散液に有機溶媒を添加する工程、
 乾燥工程B;前記有機溶媒を添加したバクテリアセルロース分散液から水および有機溶媒を除去してバクテリアセルロースを乾燥させる工程、
 以上AおよびBの工程を有する。
The first aspect of the method for producing a dispersible bacterial cellulose dry product according to the present invention includes:
Organic solvent addition step A; adding an organic solvent to a bacterial cellulose dispersion obtained by dispersing bacterial cellulose in water;
Drying step B; a step of drying bacterial cellulose by removing water and organic solvent from the bacterial cellulose dispersion to which the organic solvent has been added;
The above steps A and B are included.
 本発明に係る「バクテリアセルロースが水に分散してなるバクテリアセルロース分散液」は、例えば、バクテリアセルロース生産菌を撹拌培養や通気培養し、得られた培養液から菌体成分を除去してバクテリアセルロースを精製することにより得ることができる。 The “bacterial cellulose dispersion in which bacterial cellulose is dispersed in water” according to the present invention is, for example, bacterial cellulosic bacteria produced by stirring culture or aeration culture, and removing bacterial cell components from the obtained culture liquid. Can be obtained by purification.
 ここで、バクテリアセルロース生産菌は、バクテリアセルロースを生産することができる公知の細菌を用いることができ、具体的には、例えば、Gluconacetobacter xylinus ATCC53582株、Gluconacetobacter hansenii ATCC23769株やGluconacetobacter xylinus ATCC700178(BPR2001)株、Gluconacetobacter swingsii BPR3001E株、Acetobacter xylinum JCM10150株、Enterobacter sp.CJF-002株、Gluconacetobacter intermedius SIID9587株(受託番号NITE BP-01495)などを用いることができる。 Here, as the bacterial cellulose-producing bacteria, known bacteria capable of producing bacterial cellulose can be used, and specifically, for example, Gluconacetobacterlxylinus ATCC53582 strain, Gluconacetobacter hansenii ATCC23769 strain, and GluconacetobacterPRBlAT8C7lin8 strain7PR7 , Gluconacetobacter swingsii BPR3001E strain, Acetobacter xylinum JCM10150 strain, Enterobacter sp. CJF-002 strain, Gluconacetobacterium intermediaus SIID9587 strain (Accession number NITE BP-01495) and the like can be used.
 バクテリアセルロース生産菌の培養条件は、上述の細菌の培養に用いられる公知の培養条件とすることができ、例えば、通気量1~10L/分、回転数100~800rpm、温度20~40℃、培養期間1~7日間の培養条件を挙げることができる。また、培地もヘストリン-シュラム(Hestrin-Schramm)標準培地など、上述の細菌の培養に用いられる公知のものを用いることができる。 The culture conditions for bacterial cellulose-producing bacteria can be known culture conditions used for culturing the above-mentioned bacteria. For example, the aeration rate is 1 to 10 L / min, the rotation speed is 100 to 800 rpm, the temperature is 20 to 40 ° C. Examples include culture conditions for a period of 1 to 7 days. As the medium, a known medium used for culturing the above-mentioned bacteria such as a Hestrin-Schram standard medium can be used.
 バクテリアセルロース生産菌を培養した培養液から菌体成分を除去してバクテリアセルロースを精製する方法としては、まず、培養液に水酸化ナトリウム(NaOH)水溶液を加えて60℃程度に加温しながら数時間振とうすることにより菌体を溶解する。これを遠心分離に供し、上清を除去することにより菌体成分を除去して、沈殿物を回収する。続いて、沈殿物に水を加えて遠心分離を行った後、上清を除去する操作を、沈殿物のpHが7以下となるまで繰り返し行う方法を挙げることができる。 As a method for purifying bacterial cellulose by removing bacterial cell components from a culture solution in which bacterial cellulose-producing bacteria are cultured, first, an aqueous solution of sodium hydroxide (NaOH) is added to the culture solution and heated to about 60 ° C. The cells are dissolved by shaking for a long time. This is subjected to centrifugation, and the cell components are removed by removing the supernatant, and the precipitate is collected. Subsequently, after adding water to the precipitate and centrifuging it, a method of repeatedly removing the supernatant until the pH of the precipitate becomes 7 or less can be mentioned.
 有機溶媒添加工程Aの「バクテリアセルロースが水に分散してなるバクテリアセルロース分散液」において、バクテリアセルロースの濃度は特に限定されないが、後述する実施例4に示すように、製造したバクテリアセルロース乾燥物の分散液において、塗布時の塊粒発生を抑制する効果の点で、1.0(w/w)%未満の濃度であることが好ましい。 In the “bacterial cellulose dispersion in which bacterial cellulose is dispersed in water” in the organic solvent addition step A, the concentration of bacterial cellulose is not particularly limited, but as shown in Example 4 to be described later, In the dispersion, the concentration is preferably less than 1.0 (w / w)% from the viewpoint of suppressing the generation of agglomerates during coating.
 「有機溶媒」とは、常温常圧で液体の有機化合物をいう。有機溶媒は一般に、低極性のものと中・高極性のものとに大別され、本発明に係る有機溶媒はこのうちいずれでもよいが、中・高極性のものがより好ましい。中・高極性の有機溶媒として、具体的には、例えば、エタノールやメタノール、イソプロピルアルコール、アセトン、酢酸エチル、テトラヒドロフラン、N,N-ジメチルホルムアミド(DMF)、アセトニトリル、tert-ブチルアルコール、ジメチルスルホキシド(DMSO)、ジクロロメタン、ジエチルエーテルなどを挙げることができる。 “Organic solvent” refers to an organic compound that is liquid at normal temperature and pressure. In general, organic solvents are roughly classified into those having low polarity and those having medium / high polarity, and any of these may be used, but those having medium / high polarity are more preferable. Specific examples of the medium / high polarity organic solvent include ethanol, methanol, isopropyl alcohol, acetone, ethyl acetate, tetrahydrofuran, N, N-dimethylformamide (DMF), acetonitrile, tert-butyl alcohol, dimethyl sulfoxide ( DMSO), dichloromethane, diethyl ether and the like.
 有機溶媒添加工程Aにおける有機溶媒の添加量は特に限定されないが、後述する実施例5に示すように、バクテリアセルロース乾燥物の製造を容易にする効果、および、製造したバクテリアセルロース乾燥物の液体中における分散性を高め、かつ、塗布時の塊粒発生を抑制する効果の点で、バクテリアセルロース分散液の0.5倍量超の量が好ましく、バクテリアセルロース分散液の1.0倍量以上がより好ましい。 The addition amount of the organic solvent in the organic solvent addition step A is not particularly limited, but as shown in Example 5 described later, the effect of facilitating the production of the dried bacterial cellulose and the liquid of the produced dried bacterial cellulose In terms of the effect of improving the dispersibility in the composition and suppressing the generation of agglomerates during coating, the amount is preferably more than 0.5 times the amount of the bacterial cellulose dispersion, and more than 1.0 times the amount of the bacterial cellulose dispersion. More preferred.
 本発明に係る分散性バクテリアセルロース乾燥物の製造方法の第1の態様においては、後述する実施例1に示すように、製造したバクテリアセルロース乾燥物の液体中における分散性を高め、かつ、塗布時の塊粒発生を抑制する効果の点で、有機溶媒添加工程Aの前に下記加温撹拌工程A’を有することが好ましい;
 加温撹拌工程A’;分散剤を添加したバクテリアセルロース分散液を、45℃超の温度に加温しながら攪拌する工程。
In the first aspect of the method for producing a dispersible bacterial cellulose dried product according to the present invention, as shown in Example 1 described later, the dispersibility of the produced bacterial cellulose dried product in a liquid is increased and applied. It is preferable to have the following heating and stirring step A ′ before the organic solvent addition step A in terms of the effect of suppressing the generation of agglomerates.
Heating and stirring step A ′; a step of stirring the bacterial cellulose dispersion added with the dispersant while heating to a temperature of more than 45 ° C.
 ここで、加温撹拌工程A’は、バクテリアセルロースが液体中にほぼ均一に分散した状態となるまで加温しながら攪拌する工程である。当該状態にするための温度としては、例えば、45℃超の温度を挙げることができ、50℃以上がより好ましい。また、当該温度にて攪拌する時間としては、例えば、5分以上を挙げることができ、15分以上が好ましく、30分以上がより好ましい。
 このような処理により、分散剤がバクテリアセルロースに結合して、バクテリアセルロースの液体中における分散を促進し、また、塗布時の塊粒発生を抑制することができる。
Here, the heating and stirring step A ′ is a step of stirring while heating until the bacterial cellulose is almost uniformly dispersed in the liquid. As temperature for making it into the said state, the temperature over 45 degreeC can be mentioned, for example, 50 degreeC or more is more preferable. Moreover, as time to stir at the said temperature, 5 minutes or more can be mentioned, for example, 15 minutes or more are preferable and 30 minutes or more are more preferable.
By such treatment, the dispersing agent binds to the bacterial cellulose, promotes the dispersion of the bacterial cellulose in the liquid, and can suppress the generation of agglomerates during application.
 加温撹拌工程A’の「分散剤を添加したバクテリアセルロース分散液」において、分散剤の濃度は特に限定されないが、製造したバクテリアセルロース乾燥物の液体中における分散性を高める効果の点で、2(w/w)%以上であることが好ましい。また、製造したバクテリアセルロース乾燥物の液体中における分散性を高め、かつ、塗布時の塊粒発生を抑制する効果の点では、分散剤の濃度は、9(w/w)%超の濃度であることが好ましく、14%以上の濃度であることがより好ましい。
 なお、分散剤の濃度とは、バクテリアセルロースに結合しているか否かを問わず、当該バクテリアセルロース分散液に含有される全ての分散剤の濃度をいう。
In the “bacterial cellulose dispersion added with the dispersant” in the heating and stirring step A ′, the concentration of the dispersant is not particularly limited. However, in terms of the effect of increasing the dispersibility of the produced dried bacterial cellulose in the liquid, 2 It is preferable that it is (w / w)% or more. In addition, the concentration of the dispersant is more than 9 (w / w)% in terms of the effect of improving the dispersibility of the dried bacterial cellulose product in the liquid and suppressing the generation of agglomerates during coating. It is preferable that the concentration is 14% or more.
The concentration of the dispersant refers to the concentration of all the dispersants contained in the bacterial cellulose dispersion regardless of whether or not it is bound to the bacterial cellulose.
 なお、本発明において「分散剤」は、バクテリアセルロースに結合して液体中におけるバクテリアセルロースの分散性を向上させる物質をいい、具体的には、カルボキシメチルセルロース(CMC)、ヒドロキシエチルセルロース(HEC)、ヒドロキシプロピルセルロース(HPC)、カルボキシメチルキチンなどを挙げることができる。後述する実施例8に示すように、バクテリアセルロースの水中における分散性を向上させる効果の点ではCMCやHEC、HPCなどのセルロース誘導体の分散剤が好ましく、有機溶媒中における分散性を向上させる効果の点では、これらのうち、HPCが好ましい。 In the present invention, “dispersant” refers to a substance that binds to bacterial cellulose and improves the dispersibility of bacterial cellulose in a liquid. Specifically, carboxymethyl cellulose (CMC), hydroxyethyl cellulose (HEC), hydroxy Examples thereof include propylcellulose (HPC) and carboxymethyl chitin. As shown in Example 8 to be described later, in terms of the effect of improving the dispersibility of bacterial cellulose in water, a dispersant of cellulose derivatives such as CMC, HEC, and HPC is preferable, and the effect of improving the dispersibility in an organic solvent. Of these, HPC is preferred among these.
 乾燥工程Bの、有機溶媒を添加したバクテリアセルロース分散液から水および有機溶媒を除去してバクテリアセルロースを乾燥させる方法としては、例えば、有機溶媒を添加したバクテリアセルロース分散液を濾過に供して濾物を回収し、これを乾燥させる方法を挙げることができる。この場合、濾過方法としては、例えば、自然濾過や減圧濾過、加圧濾過、圧搾濾過、遠心濾過などの方法を挙げることができる。また、乾燥方法としては、例えば、加熱乾燥や通風乾燥、凍結乾燥、噴霧乾燥などの方法を挙げることができる。 As a method of drying bacterial cellulose by removing water and the organic solvent from the bacterial cellulose dispersion added with the organic solvent in the drying step B, for example, the bacterial cellulose dispersion added with the organic solvent is subjected to filtration and filtered. Can be collected and dried. In this case, examples of the filtration method include natural filtration, vacuum filtration, pressure filtration, squeeze filtration, and centrifugal filtration. Examples of the drying method include heat drying, ventilation drying, freeze drying, and spray drying.
 なお、上記乾燥方法は、上述の濾過を行わずに、有機溶媒を添加したバクテリアセルロース分散液を加熱乾燥や通風乾燥、凍結乾燥、噴霧乾燥などに供する方法であってもよい。 The drying method may be a method in which the bacterial cellulose dispersion added with the organic solvent is subjected to heat drying, ventilation drying, freeze drying, spray drying, or the like without performing the above-described filtration.
 前記乾燥工程Bにおいて、バクテリアセルロースを加熱して乾燥させる場合の温度は、後述する実施例6に示すように、製造したバクテリアセルロース乾燥物の液体中における分散性を高める効果の点で、105℃より低い温度で乾燥させることが好ましく、80℃以下の温度で乾燥させることがより好ましい。 In the drying step B, the temperature for heating and drying the bacterial cellulose is 105 ° C. in terms of the effect of increasing the dispersibility of the produced dried bacterial cellulose in the liquid, as shown in Example 6 described later. Drying at a lower temperature is preferable, and drying at a temperature of 80 ° C. or lower is more preferable.
 次に、本発明に係る分散性バクテリアセルロース乾燥物の製造方法の第2の態様は、
 分散媒置換工程C;バクテリアセルロースが水に分散してなるバクテリアセルロース分散液の分散媒を水から有機溶媒に置換する工程、
 乾燥工程D;前記分散媒を置換したバクテリアセルロース分散液から分散媒を除去してバクテリアセルロースを乾燥させる工程、
 以上CおよびDの工程を有する。なお、本第2の態様において、上述した第1の態様と同様または相当する構成については、再度の説明を省略する。
Next, the second aspect of the method for producing a dried dispersible bacterial cellulose product according to the present invention includes:
Dispersion medium replacement step C; a step of replacing the dispersion medium of the bacterial cellulose dispersion obtained by dispersing bacterial cellulose in water with an organic solvent,
A drying step D; a step of removing the dispersion medium from the bacterial cellulose dispersion in which the dispersion medium has been substituted and drying the bacterial cellulose;
It has the process of C and D above. In the second aspect, the description of the same or corresponding configuration as the first aspect described above is omitted.
 分散媒置換工程Cの、バクテリアセルロースが水に分散してなるバクテリアセルロース分散液の分散媒を水から有機溶媒に置換する方法としては、バクテリアセルロース分散液を遠心分離に供して上清を除去し、ここに等量の有機溶媒を加えて懸濁し、再度遠心分離に供して上清を除去する操作を数回繰り返す方法を挙げることができる。なお、本工程Cにおいて、分散媒を置換したバクテリアセルロース分散液は、その分散媒の大部分が有機溶媒となっていればよく、少量の水が残存していてもよい。 As a method of replacing the dispersion medium of the bacterial cellulose dispersion in which the bacterial cellulose is dispersed in water in the dispersion medium replacement step C, the bacterial cellulose dispersion is subjected to centrifugation and the supernatant is removed. There can be mentioned a method in which an equivalent amount of an organic solvent is added and suspended, and then subjected to centrifugation again to remove the supernatant several times. In the present step C, the bacterial cellulose dispersion in which the dispersion medium is replaced may be that most of the dispersion medium is an organic solvent, and a small amount of water may remain.
 乾燥工程Dの、分散媒を置換したバクテリアセルロース分散液から分散媒を除去してバクテリアセルロースを乾燥させる方法としては、上述の第1の態様における乾燥工程Bと同様の方法を挙げることができる。 As a method of drying the bacterial cellulose by removing the dispersion medium from the bacterial cellulose dispersion in which the dispersion medium is substituted in the drying step D, the same method as the drying step B in the first aspect described above can be exemplified.
 本発明に係るバクテリアセルロース乾燥物の製造方法は、本発明の特徴を損なわない限りさらに他の工程を有していてもよく、そのような工程としては、例えば、バクテリアセルロース生産菌の培養工程、バクテリアセルロースの精製工程、バクテリアセルロース分散液の調製工程、バクテリアセルロース乾燥物の粉砕工程などを挙げることができる。 The method for producing a dried bacterial cellulose according to the present invention may further include other steps as long as the characteristics of the present invention are not impaired. Examples of such steps include a step for culturing bacterial cellulose-producing bacteria, Examples include a purification process of bacterial cellulose, a preparation process of a bacterial cellulose dispersion, and a pulverization process of a dried bacterial cellulose.
 次に、本発明は、バクテリアセルロース分散液の製造方法を提供する。本発明に係るバクテリアセルロース分散液の製造方法の第1の態様は、水を分散媒としたバクテリアセルロース分散液を製造する方法であって、
 復元用水分散工程X:水および有機溶媒を除去して乾燥させてなるバクテリアセルロース乾燥物を、分散剤を含有する水に分散させることにより復元バクテリアセルロース分散液を調製する工程、
 復元用加温撹拌工程Y:復元バクテリアセルロース分散液を、45℃超の温度に加温しながら攪拌する工程、
 以上XおよびYの工程を有する。なお、本発明に係るバクテリアセルロース分散液の製造方法の第1の態様において、上述した分散性バクテリアセルロース乾燥物の製造方法と同様または相当する構成については、再度の説明を省略する。
Next, the present invention provides a method for producing a bacterial cellulose dispersion. A first aspect of the method for producing a bacterial cellulose dispersion according to the present invention is a method for producing a bacterial cellulose dispersion using water as a dispersion medium,
Recovery water dispersion step X: A step of preparing a restored bacterial cellulose dispersion by dispersing a dried bacterial cellulose obtained by removing water and an organic solvent and drying in water containing a dispersant,
Heating and stirring step for restoration Y: Step of stirring the restored bacterial cellulose dispersion while heating to a temperature of more than 45 ° C.,
It has the process of X and Y above. In addition, in the 1st aspect of the manufacturing method of the bacterial cellulose dispersion which concerns on this invention, description is abbreviate | omitted again about the structure similar to or equivalent to the manufacturing method of the dispersible bacterial cellulose dried material mentioned above.
 復元用水分散工程Xの「水および有機溶媒を除去して乾燥させてなるバクテリアセルロース乾燥物」とは、水および/または有機溶媒を分散媒とするバクテリアセルロース分散液から、分散媒を除去して乾燥させたバクテリアセルロースをいう。係るバクテリアセルロース乾燥物は、上述の乾燥工程Bと同様の方法により得ることができる。 The “bacterial cellulose dried product obtained by removing water and organic solvent and drying” in the water dispersion step X for restoration refers to removing a dispersion medium from a bacterial cellulose dispersion containing water and / or an organic solvent as a dispersion medium. Refers to dried bacterial cellulose. Such dried bacterial cellulose can be obtained by the same method as in the drying step B described above.
 復元用水分散工程Xの、「分散剤を含有する水」とは、分散剤を所定の濃度となるよう添加した水をいう。ここで、当該水における分散剤の濃度は特に限定されないが、バクテリアセルロースの分散性を高める効果の点で、4(w/w)%以上であることが好ましい。また、バクテリアセルロースの分散性を高め、かつ、塗布時の塊粒発生を抑制する効果の点では、分散剤の濃度は、9(w/w)%超の濃度であることが好ましく、14%以上の濃度であることがより好ましい。 In the restoration water dispersion step X, “water containing a dispersant” refers to water to which a dispersant has been added to a predetermined concentration. Here, the concentration of the dispersant in the water is not particularly limited, but is preferably 4 (w / w)% or more in terms of the effect of enhancing the dispersibility of the bacterial cellulose. In terms of the effect of enhancing the dispersibility of bacterial cellulose and suppressing the generation of agglomerates during coating, the concentration of the dispersant is preferably more than 9 (w / w)%, and 14% More preferable is the above concentration.
 復元用水分散工程Xの、バクテリアセルロース乾燥物を分散剤を含有する水に分散させる方法としては、例えば、バクテリアセルロース乾燥物に、分散剤を含有する水を添加して所定の時間静置した後、ピペッティングやボルテックス、振とうなどの定法により混合ないし懸濁する方法を挙げることができる。
 分散剤を含有する水の添加量は、バクテリアセルロース分散液における所望のバクテリアセルロース濃度に合わせて設定することができ、例えば、バクテリアセルロース濃度が0.5~2.0(w/w)%となる量などとすることができる。
 また、分散剤を含有する水を添加した後の静置時間は、分散剤の濃度やバクテリアセルロース濃度などに応じて適宜設定することができるが、例えば、30分~24時間などとすることができる。
As a method of dispersing the dried bacterial cellulose in water containing a dispersant in the water dispersion step X for restoration, for example, after adding water containing a dispersant to the dried bacterial cellulose and allowing it to stand for a predetermined time In addition, a method of mixing or suspending by a conventional method such as pipetting, vortexing, or shaking can be used.
The amount of water containing the dispersant can be set according to the desired bacterial cellulose concentration in the bacterial cellulose dispersion, for example, the bacterial cellulose concentration is 0.5 to 2.0 (w / w)%. Or the like.
Further, the standing time after adding the water containing the dispersant can be appropriately set according to the concentration of the dispersant, the concentration of bacterial cellulose, etc., for example, 30 minutes to 24 hours. it can.
 復元用加温撹拌工程Yは、復元バクテリアセルロース分散液中のバクテリアセルロースが、液体中にほぼ均一に分散した状態となるまで加温しながら攪拌する工程である。当該状態にするための温度としては、例えば、45℃超の温度を挙げることができ、50℃以上がより好ましい。また、当該温度にて攪拌する時間としては、例えば、5分以上を挙げることができ、15分以上が好ましく、30分以上がより好ましい。
 このような処理により、分散剤がバクテリアセルロースに結合して、バクテリアセルロースの液体中における分散を促進し、また、塗布時の塊粒発生を抑制することができる。
The regenerating warming stirring step Y is a step of stirring while heating until the bacterial cellulose in the reconstituted bacterial cellulose dispersion is almost uniformly dispersed in the liquid. As temperature for making it into the said state, the temperature over 45 degreeC can be mentioned, for example, 50 degreeC or more is more preferable. Moreover, as time to stir at the said temperature, 5 minutes or more can be mentioned, for example, 15 minutes or more are preferable and 30 minutes or more are more preferable.
By such treatment, the dispersing agent binds to the bacterial cellulose, promotes the dispersion of the bacterial cellulose in the liquid, and can suppress the generation of agglomerates during application.
 最後に、本発明に係るバクテリアセルロース分散液の製造方法の第2の態様は、有機溶媒を分散媒としたバクテリアセルロース分散液を製造する方法であって、
 有機溶媒分散工程Z:ヒドロキシプロピルセルロースを結合してなるバクテリアセルロースを有機溶媒に分散させる工程
 を有する。なお、本発明に係るバクテリアセルロース分散液の製造方法の第2の態様において、上述した分散性バクテリアセルロース乾燥物の製造方法およびバクテリアセルロース分散液の製造方法の第1の態様と同様または相当する構成については、再度の説明を省略する。
Finally, a second aspect of the method for producing a bacterial cellulose dispersion according to the present invention is a method for producing a bacterial cellulose dispersion using an organic solvent as a dispersion medium,
Organic solvent dispersion step Z: a step of dispersing bacterial cellulose formed by binding hydroxypropylcellulose in an organic solvent. The second aspect of the method for producing a bacterial cellulose dispersion according to the present invention is the same as or corresponding to the first aspect of the method for producing a dried dispersible bacterial cellulose and the method for producing a bacterial cellulose dispersion described above. As for, the repeated explanation is omitted.
 有機溶媒分散工程Zの「ヒドロキシプロピルセルロースを結合してなるバクテリアセルロース(HPC結合BC)」は、HPC結合BCが水に分散した分散液の状態であってもよく、乾燥物の状態であってもよい。
 分散液の状態のHPC結合BCは、例えば、HPCを添加した培地を用いて、上述の培養条件でバクテリアセルロース生産菌を撹拌培養や通気培養し、得られた培養液から菌体成分を除去してバクテリアセルロースを精製することにより得ることができる。この場合、培地におけるHPCの濃度としては、例えば、0.2~2.0(w/w)%とすればよい。
 また、乾燥物の状態のHPC結合BCは、上記のようにして得られたHPC結合BCの分散液を加熱乾燥や通風乾燥、凍結乾燥、噴霧乾燥などの方法により乾燥して得ることができる。
In the organic solvent dispersion step Z, “bacterial cellulose formed by binding hydroxypropyl cellulose (HPC-bonded BC)” may be in the form of a dispersion in which HPC-bonded BC is dispersed in water, or in a dry product state. Also good.
For example, the HPC-bound BC in a dispersion state is obtained by stirring and aeration culture of bacterial cellulose-producing bacteria under the above-described culture conditions using a medium supplemented with HPC, and removing cell components from the obtained culture liquid. It can be obtained by purifying bacterial cellulose. In this case, the HPC concentration in the medium may be, for example, 0.2 to 2.0 (w / w)%.
Further, the HPC-bound BC in a dried state can be obtained by drying the dispersion of the HPC-bound BC obtained as described above by a method such as heat drying, ventilation drying, freeze drying, or spray drying.
 有機溶媒分散工程Zの、HPC結合BCを有機溶媒に分散させる方法としては、例えば、分散液の状態のHPC結合BCであれば、分散媒置換工程Cについて上述した溶媒置換の方法(有機溶媒を加えて懸濁し、遠心分離に供して上清を除去する操作を数回繰り返す方法)を挙げることができる。
 また、乾燥物の状態のHPC結合BCであれば、有機溶媒を添加して、ピペッティングやボルテックス、振とうなどの定法により混合ないし懸濁する方法を挙げることができる。
 有機溶媒の添加量は、バクテリアセルロース分散液における所望のバクテリアセルロース濃度に合わせて設定することができ、例えば、バクテリアセルロース濃度が0.5~2.0(w/w)%となる量などとすることができる。
As a method of dispersing the HPC-bonded BC in the organic solvent in the organic solvent dispersion step Z, for example, if the HPC-bonded BC is in a dispersion state, the solvent replacement method described above for the dispersion medium replacement step C (the organic solvent is changed). In addition, an operation of suspending and removing the supernatant by centrifugation is repeated several times.
In addition, in the case of HPC-bound BC in a dried state, a method of adding or dissolving an organic solvent and mixing or suspending by a conventional method such as pipetting, vortexing or shaking can be mentioned.
The addition amount of the organic solvent can be set according to the desired bacterial cellulose concentration in the bacterial cellulose dispersion, for example, an amount that gives a bacterial cellulose concentration of 0.5 to 2.0 (w / w)%, etc. can do.
 本発明に係るバクテリアセルロース分散液の製造方法は、本発明の特徴を損なわない限りさらに他の工程を有していてもよく、そのような工程としては、例えば、バクテリアセルロース生産菌の培養工程やバクテリアセルロースの精製工程などを挙げることができる。 The method for producing a bacterial cellulose dispersion according to the present invention may have other steps as long as the characteristics of the present invention are not impaired. Examples of such steps include a step for culturing bacterial cellulose-producing bacteria, Examples include bacterial cellulose purification steps.
 以下、本発明に係る分散性バクテリアセルロース乾燥物の製造方法およびバクテリアセルロース分散液の製造方法について、各実施例に基づいて説明する。なお、本発明の技術的範囲は、これらの実施例によって示される特徴に限定されない。 Hereinafter, the manufacturing method of the dispersible bacterial cellulose dried product and the manufacturing method of the bacterial cellulose dispersion according to the present invention will be described based on each example. Note that the technical scope of the present invention is not limited to the features shown by these examples.
 以下の実施例において、バクテリアセルロース(BC)の生産には、ヘストリン-シュラム(Hestrin-Schramm)標準培地(HS培地、組成;bacto pepton 0.5(w/v)%、yeast extract 0.5(w/v)%、NaHPO 0.27(w/v)%、クエン酸 0.115(w/v)%、グルコース 2(w/v)%)を用いた。
 また、液体中のBC濃度の測定は、105℃乾燥法により行った。すなわち、まず、試料(バクテリアセルロース分散液)を一定量とり、質量を測定する。続いて、試料を乾燥器に入れ、105℃にて4時間以上加熱乾燥する。放冷した後、乾燥物の質量を測定して、これらの測定値に基づき、質量%濃度を算出した。
In the following examples, the production of bacterial cellulose (BC) includes Hestrin-Schramm standard medium (HS medium, composition; bacto pepton 0.5 (w / v)%, yeast extract 0.5 ( w / v)%, Na 2 HPO 4 0.27 (w / v)%, citric acid 0.115 (w / v)%, glucose 2 (w / v)%).
The BC concentration in the liquid was measured by a 105 ° C. drying method. That is, first, a certain amount of sample (bacterial cellulose dispersion) is taken, and the mass is measured. Subsequently, the sample is put in a drier and heated and dried at 105 ° C. for 4 hours or more. After allowing to cool, the mass of the dried product was measured, and the concentration by mass was calculated based on these measured values.
<実施例1>BC乾燥物の製造
(1)BCの生産
 バクテリアセルロース生産菌であるGluconacetobacter xylinus ATCC53582株の懸濁液400μLを、10mLのHS培地に添加して、30℃で3日間静置培養し、これを前々培養液とした。次に、前々培養液1mLを新たなHS標準培地10mLに添加して、30℃で3日間静置培養し、これを前培養液とした。新たなHS標準培地100mLに2.0gのカルボキシメチルセルロース(CMC;和光純薬社)を添加した。ここに、前培養液5mLを添加して、通気量 7~10L/分、回転数150rpm、温度30℃の条件下で通気撹拌培養を3日間行う(本培養)ことによりバクテリアセルロース(BC)を生産させた。
<Example 1> Production of dried BC (1) Production of BC 400 μL of a suspension of Gluconacetobacter xylinus ATCC 53582, a bacterial cellulose-producing bacterium, was added to 10 mL of HS medium and left to stand at 30 ° C. for 3 days. This was used as a culture medium in advance. Next, 1 mL of the previous culture solution was added to 10 mL of a new HS standard medium, and static culture was performed at 30 ° C. for 3 days, which was used as a preculture solution. 2.0 g of carboxymethylcellulose (CMC; Wako Pure Chemical Industries, Ltd.) was added to 100 mL of a new HS standard medium. Bacterial cellulose (BC) is obtained by adding 5 mL of the preculture solution and performing aeration and agitation culture for 3 days under the conditions of an aeration rate of 7 to 10 L / min, a rotation speed of 150 rpm, and a temperature of 30 ° C. (main culture). Produced.
 続いて、本培養後の培養液について遠心分離(8000rpm、15分)を行い、沈殿物を回収した。1(w/v)%NaOH水溶液を沈殿物の5倍容量加え、70℃、100rpmで2時間振とうすることにより菌体を溶解した。その後、これを同条件の遠心分離に供し、上清を除去して沈殿物を回収することにより、水溶性の菌体成分を除去した。そこに超純水を加えて同条件の遠心分離を行った後、上清を除去する操作を、湿潤状態で沈殿物のpHが7以下となるまで繰り返し行うことによりBCを精製し、得られたBCを含む液体をBC分散液とした。 Subsequently, the culture solution after the main culture was centrifuged (8000 rpm, 15 minutes), and the precipitate was collected. 1 (w / v)% NaOH aqueous solution was added 5 times the volume of the precipitate, and the cells were dissolved by shaking at 70 ° C. and 100 rpm for 2 hours. Thereafter, this was subjected to centrifugation under the same conditions, and the supernatant was removed to collect the precipitate, thereby removing water-soluble bacterial cell components. After the ultrapure water was added to the solution and centrifuged under the same conditions, the supernatant was removed and repeated until the pH of the precipitate was 7 or less in a wet state to purify BC. A liquid containing BC was used as a BC dispersion.
(2)BC乾燥物の製造
 本実施例1(1)のBC分散液に水を添加して、BC濃度を0.7(w/w)%に調整した。このBC分散液には、BC生産時の培地に由来するCMC(BCに結合したCMC)が2(w/w)%以上含まれていた。これを分注して3つのサンプル(a~c)を設定した。このうち、サンプルaについては、下記(i)~(iii)の工程に供してBC乾燥物を製造した。
(2) Production of BC dried product Water was added to the BC dispersion of Example 1 (1) to adjust the BC concentration to 0.7 (w / w)%. This BC dispersion contained 2 (w / w)% or more of CMC (CMC bound to BC) derived from the medium during BC production. This was dispensed to set three samples (ac). Among them, sample a was subjected to the following steps (i) to (iii) to produce a dry BC product.
《BC乾燥物の製造工程》
 (i) CMCを終濃度が20(w/w)%となるようBC分散液に添加して、55℃にて30分攪拌を行った。
 (ii) 1.5倍量のエタノールをBC分散液に添加して、10分間攪拌した。
 (iii) 円形定性ろ紙No.1(ADVANTEC社)を用いて0.06MPaで吸引濾過することにより、水分およびエタノールを除去した後、得られた濾物を60℃にて60分間乾燥させた。
<< Manufacturing Process of BC Dry Material >>
(i) CMC was added to the BC dispersion so that the final concentration was 20 (w / w)%, and the mixture was stirred at 55 ° C. for 30 minutes.
(ii) 1.5 times the amount of ethanol was added to the BC dispersion and stirred for 10 minutes.
(iii) Circular qualitative filter paper No. The water and ethanol were removed by suction filtration at 0.06 MPa using No. 1 (ADVANTEC), and the obtained residue was dried at 60 ° C. for 60 minutes.
 一方、サンプルbについては、上記(i)の工程を行わず、(ii)および(iii)の工程によりBC乾燥物を製造した。サンプルcについては、80℃以下にて60分間乾燥させることによりBC乾燥物を製造した。 On the other hand, for sample b, a dry BC product was produced by the steps (ii) and (iii) without performing the step (i). About sample c, BC dried material was manufactured by making it dry for 60 minutes at 80 degrees C or less.
(3)BC分散液の復元
 本実施例1(2)のBC乾燥物に、BC濃度が0.7(w/w)%となるよう水を添加し、60分静置した後ピペッティングすることによりBCを分散させて、これを復元BC分散液とした。復元BC分散液におけるBCの分散の様子を観察した。また、復元BC分散液を皮膚に塗布し、塊粒発生の有無を観察した。その結果を表1に示す。
 なお、以下の実施例において、復元BC分散液におけるBCの分散の程度は、次の基準に従い、「+」の数の多少をもって示す。分散性評価の基準;-:分散しない、+:分散性が低い、++:分散性がやや低い、+++:分散性がやや高い、++++:粒があるが分散性が高い、+++++:分散性が高い。
(3) Restoration of BC dispersion Water is added to the BC dried product of Example 1 (2) so that the BC concentration becomes 0.7 (w / w)%, and the mixture is allowed to stand for 60 minutes and then pipetted. As a result, BC was dispersed to obtain a restored BC dispersion. The state of BC dispersion in the restored BC dispersion was observed. In addition, the restored BC dispersion was applied to the skin, and the presence or absence of agglomeration was observed. The results are shown in Table 1.
In the following examples, the degree of BC dispersion in the restored BC dispersion is indicated by the number of “+” according to the following criteria. Criteria for evaluating dispersibility:-: Not dispersible, +: Low dispersibility, ++: Slightly dispersible, +++: Slightly dispersible, +++++: Grains but high dispersibility, +++++: Dispersible high.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1に示すように、BC分散液を乾燥させただけのBC乾燥物(サンプルc)は水中に分散しなかった。また、サンプルcは水に分散しなかったため、皮膚塗布試験を行わなかった(NT)。これに対して、上記(i)~(iii)の工程により製造したBC乾燥物(サンプルa)ならびに上記(ii)および(iii)の工程により製造したBC乾燥物(サンプルb)は、いずれも水中における分散性が高かった。また、上記(i)~(iii)の工程により製造したBC乾燥物(サンプルa)は、分散性が顕著に高く、かつ、皮膚塗布時に塊粒が発生しなかった。 As shown in Table 1, the dried BC (sample c) obtained by drying the BC dispersion was not dispersed in water. Moreover, since the sample c did not disperse | distribute in water, the skin application | coating test was not performed (NT). In contrast, the dried BC product (sample a) produced by the steps (i) to (iii) and the dried BC product (sample b) produced by the steps (ii) and (iii) are both Dispersibility in water was high. In addition, the BC dried product (sample a) produced by the steps (i) to (iii) had a remarkably high dispersibility, and no agglomerates were generated when applied to the skin.
 これらの結果から、BC分散液に有機溶媒を添加し、続いて水および有機溶媒を除去して乾燥させることにより、液体中における分散性が高いBC乾燥物を製造できることが明らかになった。また、分散剤を含有するBC分散液を加温攪拌した後に、有機溶媒を添加し、続いて水および有機溶媒を除去して乾燥させることにより、分散性が顕著に高く、かつ、塗布時に塊粒が発生しないBC乾燥物を製造できることが明らかになった。 From these results, it was clarified that a BC dried product having high dispersibility in a liquid can be produced by adding an organic solvent to the BC dispersion, and subsequently removing the water and the organic solvent and drying. In addition, after the BC dispersion containing the dispersant is heated and stirred, an organic solvent is added, and then water and the organic solvent are removed and dried. It became clear that BC dry substance which does not generate | occur | produce a grain can be manufactured.
<実施例2>BC乾燥物の製造;分散剤の終濃度の検討
 実施例1(1)のBC分散液を用いて、実施例1(2)に記載の工程(i)~(iii)により、BC乾燥物を製造した。ただし、工程(i)におけるCMCの終濃度は、4(w/w)%、9(w/w)%、14(w/w)%、19(w/w)%および24(w/w)%とした。その後、実施例1(3)に記載の方法によりBC乾燥物を水に分散させて、復元BC分散液を得た。ただし、BC乾燥物に水を添加した後の静置時間(復元時間)は、60分に代えて0分、10分、60分および24時間とし、各時間において復元BC分散液におけるBCの分散の様子を観察した。また、皮膚塗布時の塊粒発生の有無は、復元時間を24時間としたものについて観察した。その結果を図1のIおよびIIに示す。
<Example 2> Production of dried BC; Examination of final concentration of dispersant Using the BC dispersion liquid of Example 1 (1), steps (i) to (iii) described in Example 1 (2) BC dry product was produced. However, the final concentration of CMC in step (i) is 4 (w / w)%, 9 (w / w)%, 14 (w / w)%, 19 (w / w)% and 24 (w / w). )%. Thereafter, the dried BC product was dispersed in water by the method described in Example 1 (3) to obtain a restored BC dispersion. However, the standing time (restoration time) after adding water to the BC dried product was changed to 0 minutes, 10 minutes, 60 minutes, and 24 hours instead of 60 minutes, and the dispersion of BC in the restored BC dispersion liquid at each time. The state of was observed. Moreover, the presence or absence of agglomeration at the time of skin application was observed with respect to a restoration time of 24 hours. The results are shown in I and II of FIG.
 図1のIおよびIIに示すように、CMCの終濃度を4(w/w)%、9(w/w)%、14(w/w)%、19(w/w)%および24(w/w)%として製造したBC乾燥物は、復元時間が60分以上において、いずれも水中における分散性が高かった。また、CMCの終濃度を14(w/w)%、19(w/w)%および24(w/w)%として製造したBC乾燥物は、分散性が顕著に高く、かつ、皮膚塗布時に塊粒がほぼ発生しなかった。 As shown in I and II of FIG. 1, the final concentrations of CMC were 4 (w / w)%, 9 (w / w)%, 14 (w / w)%, 19 (w / w)% and 24 ( The BC dried product produced as w / w)% was highly dispersible in water when the restoration time was 60 minutes or more. In addition, the dried BC product produced with a final CMC concentration of 14 (w / w)%, 19 (w / w)%, and 24 (w / w)% has a remarkably high dispersibility and is applied to the skin. Almost no agglomerates were generated.
 これらの結果から、4(w/w)%以上の濃度で分散剤を含有するBC分散液を用いることにより、液体中における分散性が高いBC乾燥物を製造できることが明らかになった。また、9(w/w)%超の濃度で分散剤を含有するBC分散液を用いることにより、分散性が顕著に高く、かつ、塗布時に塊粒が発生しないBC乾燥物を製造できることが明らかになった。 From these results, it became clear that by using a BC dispersion liquid containing a dispersant at a concentration of 4 (w / w)% or more, a BC dry product having high dispersibility in the liquid can be produced. Moreover, it is clear that by using a BC dispersion liquid containing a dispersant at a concentration of more than 9 (w / w)%, it is possible to produce a dry BC product that has a remarkably high dispersibility and does not generate agglomerates during coating. Became.
<実施例3>BC乾燥物の製造;攪拌時の温度および攪拌時間の検討
 実施例1(1)のBC分散液を用いて、実施例1(2)に記載の工程(i)~(iii)によりBC乾燥物を製造した。ただし、工程(i)におけるCMCの終濃度は19(w/w)%とし、攪拌中の温度(攪拌温度)は、55℃に代えて25℃、45℃、55℃、65℃および80℃とした。また、工程(i)における攪拌の時間(攪拌時間)は、30分に代えて0分、15分、30分および60分とした。その後、実施例1(3)に記載の方法によりBC乾燥物を水に分散させて、復元BC分散液におけるBCの分散の様子を観察した。また、攪拌時間を60分としたBC乾燥物について、復元BC分散液における皮膚塗布時の塊粒発生の有無を観察した。その結果を図2のIおよびIIに示す。
<Example 3> Production of dried BC; Examination of temperature and stirring time during stirring Steps (i) to (iii) described in Example 1 (2) using the BC dispersion liquid of Example 1 (1) ) Produced BC dry product. However, the final concentration of CMC in step (i) is 19 (w / w)%, and the temperature during stirring (stirring temperature) is 25 ° C, 45 ° C, 55 ° C, 65 ° C and 80 ° C instead of 55 ° C. It was. In addition, the stirring time (stirring time) in the step (i) was set to 0 minutes, 15 minutes, 30 minutes, and 60 minutes instead of 30 minutes. Thereafter, the dried BC product was dispersed in water by the method described in Example 1 (3), and the state of BC dispersion in the restored BC dispersion was observed. Moreover, about the dry BC product which made stirring time 60 minutes, the presence or absence of the lump generation | occurrence | production at the time of skin application | coating in the decompression | restoration BC dispersion was observed. The results are shown in I and II of FIG.
 図2のIおよびIIに示すように、攪拌温度を25℃または45℃としたBC乾燥物は水中に分散せず、かつ、皮膚塗布時に塊粒が発生した。また、攪拌時間を0分または15分としたBC乾燥物は、水中における分散性が低かった。これに対して、攪拌温度を55℃、65℃または80℃とし、かつ、攪拌時間を30分または60分としたBC乾燥物は、水中における分散性が高く、かつ、皮膚塗布時に塊粒が発生しなかった。 As shown in I and II of FIG. 2, the dried BC product with a stirring temperature of 25 ° C. or 45 ° C. did not disperse in water, and agglomerates were generated when the skin was applied. Moreover, the BC dried product with a stirring time of 0 or 15 minutes had low dispersibility in water. On the other hand, a dry BC product having a stirring temperature of 55 ° C., 65 ° C. or 80 ° C. and a stirring time of 30 minutes or 60 minutes has high dispersibility in water and has no lump when applied to the skin. Did not occur.
 これらの結果から、分散剤を含有するBC分散液を45℃超の温度にて攪拌することにより、液体中における分散性が顕著に高く、かつ、塗布時に塊粒が発生しないBC乾燥物を製造できることが明らかになった。これは、分散剤を含有するBC分散液を、所定の温度以上に加温した温度帯にて攪拌することにより、分散剤がBCに結合して、BC乾燥物の液体中における分散を促進するためであると本発明者らは考えている。 From these results, a BC dispersion containing a dispersant is stirred at a temperature of more than 45 ° C. to produce a dry BC product that has a remarkably high dispersibility in the liquid and does not generate agglomerates during coating. It became clear that we could do it. This is because the dispersion of the BC dried product is promoted by binding the BC to the BC by stirring the BC dispersion containing the dispersant in a temperature zone heated to a predetermined temperature or higher. The present inventors believe that this is the case.
<実施例4>BC乾燥物の製造;BC分散液におけるBC濃度の検討
 実施例1(1)のBC分散液を用いて、実施例1(2)に記載の工程(i)~(iii)によりBC乾燥物を製造した。ただし、工程(i)におけるBC分散液のBC濃度は、0.7(w/w)%に代えて0.5(w/w)%、0.7(w/w)%および1.0(w/w)%とした。その後、実施例1(3)に記載の方法により復元BC分散液を得て、BCの分散の様子および皮膚塗布時の塊粒発生の有無を観察した。その結果を表2に示す。
<Example 4> Manufacture of dried BC; Examination of BC concentration in BC dispersion Steps (i) to (iii) described in Example 1 (2) using the BC dispersion of Example 1 (1) A BC dry product was produced by the above method. However, the BC concentration of the BC dispersion in step (i) is 0.5 (w / w)%, 0.7 (w / w)% and 1.0 instead of 0.7 (w / w)%. (W / w)%. Thereafter, a restored BC dispersion was obtained by the method described in Example 1 (3), and the state of BC dispersion and the presence or absence of agglomerates during skin application were observed. The results are shown in Table 2.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 表2に示すように、BC分散液におけるBC濃度を0.5(w/w)%、0.7(w/w)%および1.0(w/w)%として製造したBC乾燥物は、いずれも水中における分散性が高かった。また、BC濃度を0.5(w/w)%および0.7(w/w)%として製造したBC乾燥物は、皮膚塗布時に塊粒が発生しなかった。 As shown in Table 2, the BC dried product produced with the BC concentration in the BC dispersion as 0.5 (w / w)%, 0.7 (w / w)% and 1.0 (w / w)% Both were highly dispersible in water. In addition, in the BC dried product produced with a BC concentration of 0.5 (w / w)% and 0.7 (w / w)%, no lump was generated when the skin was applied.
 これらの結果から、BC分散液におけるBC濃度に関わらず、分散剤を含有するBC分散液を加温しながら攪拌した後に、有機溶媒を添加し、続いて水および有機溶媒を除去して乾燥させることにより、液体中における分散性が高いBC乾燥物を製造できることが明らかになった。また、BC分散液におけるBC濃度を1.0(w/w)%未満とすることにより、塗布時に塊粒が発生しないBC乾燥物を製造できることが明らかになった。 From these results, regardless of the BC concentration in the BC dispersion, the BC dispersion containing the dispersant is stirred while heating, and then an organic solvent is added, followed by removing water and the organic solvent and drying. Thus, it became clear that a BC dried product having high dispersibility in a liquid can be produced. Moreover, it became clear that the BC dry substance which does not generate | occur | produce a lump at the time of application | coating can be manufactured by making BC concentration in BC dispersion liquid less than 1.0 (w / w)%.
<実施例5>BC乾燥物の製造;有機溶媒の添加量の検討
 実施例1(1)のBC分散液を用いて、実施例1(2)に記載の工程(i)~(iii)によりBC乾燥物を製造した。ただし、工程(i)における攪拌温度は55℃に代えて65℃とした。また、工程(ii)におけるエタノールの添加量は、BC分散液の1.5倍量に代えてBC分散液の0.5倍量、1倍量および1.5倍量とし、工程(iii)における濾過性(吸引濾過による水分およびエタノール除去の容易さ)を確認した。その後、実施例1(3)に記載の方法により復元BC分散液を得て、BCの分散の様子および皮膚塗布時の塊粒発生の有無を観察した。その結果を図3のIおよびIIに示す。
<Example 5> Production of dried BC; Examination of addition amount of organic solvent Using the BC dispersion liquid of Example 1 (1), the steps (i) to (iii) described in Example 1 (2) A BC dry product was produced. However, the stirring temperature in the step (i) was set to 65 ° C. instead of 55 ° C. The amount of ethanol added in step (ii) is 0.5 times, 1 time and 1.5 times the amount of BC dispersion instead of 1.5 times the amount of BC dispersion, and step (iii) Filterability (easy removal of water and ethanol by suction filtration) was confirmed. Thereafter, a restored BC dispersion was obtained by the method described in Example 1 (3), and the state of BC dispersion and the presence or absence of agglomerates during skin application were observed. The results are shown in I and II of FIG.
 図3のIに示すように、エタノールの添加量をBC分散液の0.5倍量とすると、濾過性が悪く、水分およびエタノールを吸引濾過により除去するのが困難であったのに対して、エタノールの添加量をBC分散液の1.0倍量および1.5倍量とすると、濾過性が良く、吸引濾過により水分およびエタノールを容易に除去することができた。
 また、図3のIおよびIIに示すように、エタノールの添加量をBC分散液の0.5倍量として製造したBC乾燥物は、水中に分散せず、かつ、皮膚塗布時に塊粒が発生したのに対して、エタノールの添加量をBC分散液の1.0倍量および1.5倍量として製造したBC乾燥物は、いずれも水中における分散性が高く、かつ、皮膚塗布時に塊粒が発生しなかった。
As shown in I of FIG. 3, when the amount of ethanol added was 0.5 times the amount of the BC dispersion, filterability was poor and it was difficult to remove moisture and ethanol by suction filtration. When the amount of ethanol added was 1.0 and 1.5 times that of the BC dispersion, the filterability was good and water and ethanol could be easily removed by suction filtration.
In addition, as shown in I and II of FIG. 3, the BC dried product produced by adding 0.5% of the amount of ethanol added to the BC dispersion does not disperse in water, and agglomerates are generated when applied to the skin. On the other hand, the dried BC product produced by adding ethanol in an amount 1.0 and 1.5 times that of the BC dispersion is highly dispersible in water, and is agglomerated when applied to the skin. Did not occur.
 これらの結果から、有機溶媒の添加量をBC分散液の0.5倍量超とすることにより、容易にBC乾燥物を製造することができること、および、液体中における分散性が高く、かつ、塗布時に塊粒が発生しないBC乾燥物を製造できることが明らかになった。 From these results, by making the addition amount of the organic solvent more than 0.5 times the amount of the BC dispersion, it is possible to easily produce a BC dry product, and the dispersibility in the liquid is high, and It became clear that a BC dried product which does not generate agglomerates during application can be produced.
<実施例6>BC乾燥物の製造;乾燥温度の検討
 実施例1(1)のBC分散液を用いて、実施例1(2)に記載の工程(i)~(iii)によりBC乾燥物を製造した。ただし、工程(i)におけるBC分散液のBC濃度は0.67(w/w)%とし、攪拌温度は55℃に代えて65℃とした。また、工程(iii)の濾物を乾燥させる温度(乾燥温度)は、60℃に代えて65℃、80℃および105℃とした。その後、実施例1(3)に記載の方法により復元BC分散液を得た。ただし、BC乾燥物に水を添加した後の静置時間(復元時間)は、60分に代えて0分、30分、60分および90分とし、各時間において復元BC分散液におけるBCの分散の様子を観察した。その結果を図4のIおよびIIに示す。
<Example 6> Production of BC dried product; Examination of drying temperature BC dried product according to steps (i) to (iii) described in Example 1 (2) using the BC dispersion liquid of Example 1 (1) Manufactured. However, the BC concentration of the BC dispersion in step (i) was 0.67 (w / w)%, and the stirring temperature was 65 ° C. instead of 55 ° C. Moreover, the temperature (drying temperature) for drying the filtrate in step (iii) was set to 65 ° C., 80 ° C. and 105 ° C. instead of 60 ° C. Thereafter, a restored BC dispersion was obtained by the method described in Example 1 (3). However, the standing time (restoration time) after adding water to the BC dried product was changed to 0 minutes, 30 minutes, 60 minutes, and 90 minutes instead of 60 minutes, and the BC dispersion in the restored BC dispersion at each time. The state of was observed. The results are shown in I and II of FIG.
 図4のIおよびIIに示すように、乾燥温度を105℃としたBC乾燥物はいずれの復元時間においても水中に分散しなかった。これに対して、乾燥温度を65℃および80℃としたBC乾燥物は、30分、60分および90分の復元時間において、水中における分散性が顕著に高かった。これらの結果から、BCを乾燥させる温度を80℃以下とすることにより、液体中における分散性が顕著に高いBC乾燥物を製造できることが明らかになった。 As shown in I and II of FIG. 4, the BC dried product with a drying temperature of 105 ° C. did not disperse in water during any restoration time. On the other hand, the BC dried product having a drying temperature of 65 ° C. and 80 ° C. was remarkably high in dispersibility in water at the restoration times of 30, 60 and 90 minutes. From these results, it became clear that a BC dried product having remarkably high dispersibility in a liquid can be produced by setting the temperature for drying BC to 80 ° C. or lower.
<実施例7>BC分散液の製造
 実施例1(3)のサンプルbの復元BC分散液に、CMCを終濃度20(w/w)%となるよう添加した後、55℃にて30分攪拌を行い、得られた復元BC分散液をサンプルb’とした。サンプルbおよびサンプルb’の復元BC分散液について、BCの分散の様子および皮膚塗布時の塊粒発生の有無を観察した。その結果を表3に示す。
Example 7 Production of BC Dispersion CMC was added to the restored BC dispersion of sample b of Example 1 (3) to a final concentration of 20 (w / w)%, and then at 55 ° C. for 30 minutes. Stirring was performed, and the obtained restored BC dispersion was designated as sample b ′. With respect to the restored BC dispersion of sample b and sample b ′, the state of BC dispersion and the presence or absence of agglomerates during skin application were observed. The results are shown in Table 3.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 表3に示すように、サンプルb’の復元BC分散液では、サンプルbの復元BC分散液と比較して、BCの分散性が高く、皮膚塗布時に塊粒が発生しなかった。
 この結果から、分散剤を含有する水にBC乾燥物を分散させた後、これを加温しながら攪拌することにより、BCが水中にほぼ均一に分散し、かつ、塗布時に塊粒が発生しないBC分散液を製造できることが明らかになった。
As shown in Table 3, the reconstituted BC dispersion of sample b ′ had higher BC dispersibility than the reconstituted BC dispersion of sample b, and no agglomerates were generated during skin application.
From this result, the BC dried product is dispersed in water containing a dispersant and then stirred while warming, whereby BC is dispersed almost uniformly in water and no agglomerates are generated during coating. It became clear that a BC dispersion could be produced.
<実施例8>分散剤の検討
(1)BCの生産
 分散剤として、CMCを2種(CMC-1、CMC-2とする。)、HECを3種(HEC-1、HEC-2、HEC-3とする。)およびHPCを3種(HPC-1、HPC-2、HPC-3とする。)用いて、実施例1(1)に記載の方法によりBCを生産し、BC分散液を得た。用いた分散剤を表4に示す。ただし、バクテリアセルロース生産菌は、Gluconacetobacter intermedius SIID9587株(受託番号NITE BP-01495;平成24年(2012年12月21日に独立行政法人製品評価技術基盤機構特許微生物寄託センター(〒292-0818日本国千葉県木更津市かずさ鎌足2-5-8 122号室)に寄託)を用いた。また、比較対照として、分散剤を用いずに同様にBCを生産してBC分散液を得た。
<Example 8> Examination of Dispersant (1) Production of BC As a dispersant, 2 types of CMC (CMC-1 and CMC-2) and 3 types of HEC (HEC-1, HEC-2, HEC) -3) and 3 types of HPC (referred to as HPC-1, HPC-2, and HPC-3), BC was produced by the method described in Example 1 (1). Obtained. Table 4 shows the dispersant used. However, the bacterial cellulose-producing bacterium is Gluconacetobacter intermedius SIID9587 strain (Accession number NITE BP-01495; As a comparative control, BC was produced in the same manner without using a dispersant to obtain a BC dispersion.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
(2)分散剤の結合量の定量
 本実施例8(1)のBC分散液のうち、分散剤を用いて生産したものを用意し、これを凍結乾燥してBC乾燥物を得た。30mgのBC乾燥物を105℃に5時間置くことにより絶対乾燥状態とした。デシケーターにて室温まで冷ました後、60(w/w)%テトラブチルホスホニウムヒドリド(TBPH)水溶液3mLを加えて、70℃にて約2時間攪拌することにより、BCを完全に溶解させた。続いて、水50mLを加えてセルロースのみを沈殿させた。沈殿物をフィルター濾過により除去し、水溶液を回収した。この水溶液には、BCに結合していた分散剤が含まれる。水溶液を減圧濾過に供して残渣を回収し、70℃にて1時間乾燥させた後、重量を測定した。測定結果に基づき、BC乾燥物の重量に対する分散剤の重量の割合((w/w)%)を算出した。その結果を図5に示す。
(2) Quantification of binding amount of dispersing agent Among the BC dispersion liquids of Example 8 (1), those produced using a dispersing agent were prepared and freeze-dried to obtain a dried BC product. An absolute dry state was obtained by placing 30 mg of a dried BC product at 105 ° C. for 5 hours. After cooling to room temperature with a desiccator, 3 mL of a 60 (w / w)% tetrabutylphosphonium hydride (TBPH) aqueous solution was added and stirred at 70 ° C. for about 2 hours to completely dissolve BC. Subsequently, 50 mL of water was added to precipitate only cellulose. The precipitate was removed by filtration and the aqueous solution was recovered. This aqueous solution contains a dispersant bonded to BC. The aqueous solution was subjected to vacuum filtration to collect the residue, dried at 70 ° C. for 1 hour, and then weighed. Based on the measurement result, the ratio ((w / w)%) of the weight of the dispersant to the weight of the dried BC was calculated. The result is shown in FIG.
 図5に示すように、BC乾燥物における、CMC-1、CMC-2、HEC-1、HEC-2、HEC-3、HPC-1、HPC-2およびHPC-3の重量の割合は、いずれも10(w/w)%以上であった。この結果から、CMC、HECおよびHPCのいずれの分散剤も、BCに相当量が結合していることが明らかになった。 As shown in FIG. 5, the weight ratio of CMC-1, CMC-2, HEC-1, HEC-2, HEC-3, HPC-1, HPC-2 and HPC-3 in the dried BC is Was 10 (w / w)% or more. From this result, it became clear that all of the dispersants of CMC, HEC and HPC are bound to BC in a considerable amount.
(3)分散剤が結合したBCの構造解析
 本実施例8(1)のBC分散液のうち、分散剤としてCMC-2、HEC-3およびHPC-3を用いて生産したものについて、定法に従い赤外分光法(IR)のスペクトルを得て解析を行った。その結果を図6に示す。
(3) Structural analysis of BC bound with dispersing agent Among the BC dispersing liquids of Example 8 (1), those produced using CMC-2, HEC-3 and HPC-3 as the dispersing agent were prepared according to a conventional method. Infrared spectroscopy (IR) spectra were obtained and analyzed. The result is shown in FIG.
 図6に示すように、HPC-3を用いて生産したBCでは、メチル基(-CH)を示す2950~2850cm-1にピークが見られた。また、HPC-3を用いて生産したBCおよびHEC-3を用いて生産したBCでは、メチレン基(-CH-)を示す2900~2800cm-1のピークが大きかった。また、CMC-2を用いて生産したBCでは、カルボキシル基(-COOH)を示す1599cm-1にピークが見られた。一方、分散剤を用いずに生産したBCでは、メチル基のピークおよびカルボキシル基ピークが見られず、メチレン基のピークは小さかった。これらの結果から、CMC、HECおよびHPCのいずれの分散剤も、BCに結合していることが明らかになった。 As shown in FIG. 6, in BC produced using HPC-3, a peak was observed at 2950 to 2850 cm −1 indicating a methyl group (—CH 3 ). In addition, in the BC produced using HPC-3 and the BC produced using HEC-3, the peak at 2900-2800 cm −1 indicating a methylene group (—CH 2 —) was large. In BC produced using CMC-2, a peak was observed at 1599 cm −1 indicating a carboxyl group (—COOH). On the other hand, in the BC produced without using a dispersant, the methyl group peak and the carboxyl group peak were not observed, and the methylene group peak was small. From these results, it was revealed that all the dispersants of CMC, HEC and HPC were bound to BC.
(4)分散剤が結合したBCの繊維幅の測定
 本実施例8(1)のBC分散液のうち、分散剤としてCMC-2、HEC-3およびHPC-3を用いて生産したものを用意した。これらのセルロース濃度を約0.002(w/w)%に調整した後、ホルムバール被覆した銅グリッド上に、解離液と併せて5μLずつ滴下して30℃で乾燥させた。続いて、3(w/v)%酢酸ガドリニウム水溶液を2μL滴下し、余分な液をろ紙で除去した後、超純水5μLを添加した。透過型電子顕微鏡を用いて、加速電圧80kV、観察倍率80,000倍で観察し、観察画像に基づいてセルロース繊維の幅を測定した。その結果を図7に示す。
(4) Measurement of the fiber width of BC bonded with a dispersant Among the BC dispersion liquids of Example 8 (1), those produced using CMC-2, HEC-3 and HPC-3 as the dispersant were prepared. did. After adjusting the cellulose concentration to about 0.002 (w / w)%, 5 μL each was dropped on a formbar-coated copper grid together with the dissociation solution and dried at 30 ° C. Subsequently, 2 μL of 3 (w / v)% gadolinium acetate aqueous solution was dropped, and excess liquid was removed with a filter paper, and then 5 μL of ultrapure water was added. Using a transmission electron microscope, observation was performed at an acceleration voltage of 80 kV and an observation magnification of 80,000 times, and the width of the cellulose fiber was measured based on the observation image. The result is shown in FIG.
 図7に示すように、セルロース繊維の幅(平均値)は、CMC-2を用いて生産したBCで28.55nm、HEC-3を用いて生産したBCで34.76nm、HPC-3を用いて生産したBCで47.18nmであり、分散剤を用いずに生産したBCの63.74nmと比較して、いずれも顕著に小さかった。この結果から、CMCやHEC、HPCなどの分散剤を結合させることにより、BCの繊維を細くできることが明らかになった。 As shown in FIG. 7, the width (average value) of cellulose fibers was 28.55 nm for BC produced using CMC-2, 34.76 nm for BC produced using HEC-3, and HPC-3 was used. The BC produced was 47.18 nm, and was significantly smaller than the 63.74 nm BC produced without using a dispersant. From this result, it became clear that the fibers of BC can be thinned by combining a dispersant such as CMC, HEC, and HPC.
(5)有機溶媒中での分散性の評価
 本実施例8(1)のBC分散液のうち、分散剤としてCMC-2、HEC-3およびHPC-3を用いて生産したものを用意し、水を加えることによりBC濃度を0.2(w/w)%に調整した。これを1mLずつエッペンドルフチューブに加え、遠心分離(25℃、15000rpm、1分)を行って上清を除去した。続いて、各種の有機溶媒(メタノール、イソプロピルアルコール、アセトン、酢酸エチル、テトラヒドロフラン、N,N-ジメチルホルムアミドおよびアセトニトリル)1mLを加えてピペッティングにより懸濁した後、同条件の遠心分離を行って上清を除去した。この操作を3回繰り返し行うことにより、水から有機溶媒へ分散媒を置換した。
(5) Evaluation of dispersibility in an organic solvent Of the BC dispersion liquid of this Example 8 (1), a dispersion produced using CMC-2, HEC-3 and HPC-3 as a dispersant was prepared. The BC concentration was adjusted to 0.2 (w / w)% by adding water. 1 mL of this was added to an Eppendorf tube and centrifuged (25 ° C., 15000 rpm, 1 minute) to remove the supernatant. Subsequently, 1 mL of various organic solvents (methanol, isopropyl alcohol, acetone, ethyl acetate, tetrahydrofuran, N, N-dimethylformamide and acetonitrile) are added and suspended by pipetting, and then centrifuged under the same conditions. Qing was removed. By repeating this operation three times, the dispersion medium was replaced from water to an organic solvent.
 続いて、目視および偏光顕微鏡による観察を行い、有機溶媒中でのBCの分散の様子を観察した。また、偏光顕微鏡による観察結果に基づいて、有機溶媒中でのBCの分散の程度を3段階(○;完全に分散している、△;一部に凝集が見られるが分散している、×;凝集している)で評価した。偏光顕微鏡による観察結果を図8に、目視による観察結果を図9に、それぞれ示す。比較対照として、水を分散媒としたBC分散液の結果も併せて示す。 Subsequently, visual observation and observation with a polarizing microscope were performed, and the state of BC dispersion in an organic solvent was observed. Further, based on the observation result with a polarizing microscope, the degree of dispersion of BC in an organic solvent is classified into three stages (◯: completely dispersed, Δ: partially aggregated but dispersed, × ; Agglomerated). The observation result with a polarizing microscope is shown in FIG. 8, and the visual observation result is shown in FIG. As a comparative control, the results of a BC dispersion using water as a dispersion medium are also shown.
 図8および図9に示すように、CMC-2が結合したBCは、水およびメタノール中で分散性が高く、N,N-ジメチルホルムアミド中でも分散性が比較的高かった。また、HEC-3が結合したBCは、水、メタノールおよびN,N-ジメチルホルムアミド中で分散性が高く、テトラヒドロフラン中で分散性が比較的高かった。これに対して、HPC-3が結合したBCは水、メタノール、イソプロピルアルコール、アセトン、酢酸エチル、テトラヒドロフラン、N,N-ジメチルホルムアミドおよびアセトニトリルのいずれにおいても分散性が高かった。この結果から、HPCを結合してなるBCは、水のみならず、有機溶媒への分散性が顕著に高くなることが明らかになった。 As shown in FIGS. 8 and 9, BC bonded with CMC-2 was highly dispersible in water and methanol, and relatively high in N, N-dimethylformamide. BC bound with HEC-3 was highly dispersible in water, methanol and N, N-dimethylformamide, and was relatively dispersible in tetrahydrofuran. In contrast, BC bound with HPC-3 was highly dispersible in all of water, methanol, isopropyl alcohol, acetone, ethyl acetate, tetrahydrofuran, N, N-dimethylformamide and acetonitrile. From this result, it has been clarified that BC formed by combining HPC has significantly increased dispersibility in not only water but also an organic solvent.
<実施例9>HPCが結合したBCの乾燥物の製造
(1)BC乾燥物の製造
 実施例8(1)のBC分散液のうち、HPC-3を用いて生産したものを用意し、水を加えてBC濃度を0.1(w/w)%に調整した。このうち一部を「比較対照」として取り置いた。残りのBC分散液を2等分して、サンプルpおよびサンプルqとした。サンプルpの分散媒を、本実施例8(5)に記載の方法により、水からtert-ブチルアルコールへ置換した。サンプルqは、分散媒を水のままとした。これらを凍結乾燥してBC乾燥物を得た。
<Example 9> Manufacture of a dried product of BC bonded with HPC (1) Manufacture of a dried product of BC Among the BC dispersion liquid of Example 8 (1), a product produced using HPC-3 was prepared, and water was prepared. Was added to adjust the BC concentration to 0.1 (w / w)%. Some of these were set aside as “comparison controls”. The remaining BC dispersion was divided into two equal parts, which were designated as sample p and sample q. The dispersion medium of sample p was substituted from water to tert-butyl alcohol by the method described in Example 8 (5). In sample q, the dispersion medium was left as water. These were freeze-dried to obtain a dried BC product.
(2)BC分散液の復元
 本実施例9(1)のBC乾燥物(サンプルpおよびq)に、BC濃度が0.1(w/w)%となるよう水を添加し、ボルテックスミキサーで攪拌することによりBCを分散させて、復元BC分散液を得た。
(2) Restoration of BC dispersion Water was added to the dried BC product (samples p and q) of Example 9 (1) so that the BC concentration was 0.1 (w / w)%, and vortex mixer was used. The BC was dispersed by stirring to obtain a restored BC dispersion.
 復元BC分散液におけるBCの分散の様子を目視により観察した。その結果、サンプルpでは、BCが水中にほぼ均一に分散していた。これに対して、サンプルqでは、BCが凝集した状態であり、水中にほとんど分散しなかった。この結果から、BC分散液の分散媒を水から有機溶媒に置換した後に乾燥させることにより、HPCを結合してなるBCについて、液体中における分散性が高いBC乾燥物を製造できることが明らかになった。 The state of BC dispersion in the restored BC dispersion was visually observed. As a result, in sample p, BC was almost uniformly dispersed in water. On the other hand, in sample q, BC was in an aggregated state and was hardly dispersed in water. From this result, it is clarified that, by replacing the dispersion medium of the BC dispersion liquid with water and then drying, a BC dry product having high dispersibility in the liquid can be produced for BC combined with HPC. It was.
(3)復元BC分散液の透過率の確認
 本実施例9(1)の比較対照および本実施例9(2)の復元BC分散液(サンプルp)のBC濃度を、水を加えることにより0.1(w/w)%に調整した。これを、セルに1mLずつ加えて、分光光度計(U-2001形ダブルビーム分光光度計;株式会社日立製作所)を用いて波長500nmの光の透過率を測定した。セルにはポリスチレン製ディスポーザブルキュベット(セミミクロ、光路長10mm、光路幅4mm)を使用し、リファレンスには超純水を使用した。その結果を図10に示す。
(3) Confirmation of Permeability of Restored BC Dispersion Liquid The BC concentration of the comparative BC dispersion liquid of Example 9 (1) and the restored BC dispersion liquid (Sample p) of Example 9 (2) was reduced to 0 by adding water. Adjusted to 1 (w / w)%. 1 mL of this was added to the cell, and the transmittance of light having a wavelength of 500 nm was measured using a spectrophotometer (U-2001 type double beam spectrophotometer; Hitachi, Ltd.). A disposable disposable cuvette (semi-micro, optical path length 10 mm, optical path width 4 mm) was used for the cell, and ultrapure water was used for the reference. The result is shown in FIG.
 図10に示すように、比較対照(乾燥前のBC分散液)の透過率は79.5%であったのに対して、復元BC分散液(サンプルp)の透過率は64.0%と、同等の値であった。すなわち、HPC-3が結合したBCの乾燥物を分散させた分散液は、乾燥前と同等の高い分散性を示した。この結果から、BC分散液の分散媒を水から有機溶媒に置換した後に乾燥させることにより、HPCを結合してなるBCについて、液体中における分散性が高いBC乾燥物を製造できることが明らかになった。 As shown in FIG. 10, the transmittance of the comparative control (BC dispersion before drying) was 79.5%, whereas the transmittance of the restored BC dispersion (sample p) was 64.0%. It was an equivalent value. That is, the dispersion in which the dried product of BC bound with HPC-3 was dispersed showed the same high dispersibility as before drying. From this result, it is clarified that, by replacing the dispersion medium of the BC dispersion liquid with water and then drying, a BC dry product having high dispersibility in the liquid can be produced for BC combined with HPC. It was.

Claims (10)

  1.  バクテリアセルロースが水に分散してなるバクテリアセルロース分散液に有機溶媒を添加する有機溶媒添加工程Aと、
     前記有機溶媒を添加したバクテリアセルロース分散液から水および有機溶媒を除去してバクテリアセルロースを乾燥させる乾燥工程Bと
    を有する、分散性バクテリアセルロース乾燥物の製造方法。
    An organic solvent addition step A for adding an organic solvent to a bacterial cellulose dispersion obtained by dispersing bacterial cellulose in water;
    A method for producing a dried dispersible bacterial cellulose product, comprising: a drying step B in which water and organic solvent are removed from the bacterial cellulose dispersion to which the organic solvent is added to dry the bacterial cellulose.
  2.  前記有機溶媒添加工程Aの前に、分散剤を添加した前記バクテリアセルロース分散液を、45℃超の温度に加温しながら攪拌する加温撹拌工程A’を有する、請求項1に記載の分散性バクテリアセルロース乾燥物の製造方法。 The dispersion according to claim 1, further comprising a heating and stirring step A ′ in which the bacterial cellulose dispersion added with a dispersant is stirred while being heated to a temperature higher than 45 ° C. before the organic solvent adding step A. For producing dried bacterial cellulose.
  3.  前記加温撹拌工程A’が、45℃超の温度にて15分超の時間攪拌する工程である、請求項2に記載の分散性バクテリアセルロース乾燥物の製造方法。 The method for producing a dried product of dispersible bacterial cellulose according to claim 2, wherein the warming stirring step A 'is a step of stirring at a temperature exceeding 45 ° C for a time exceeding 15 minutes.
  4.  前記加温撹拌工程A’で使用する分散剤を添加した前記バクテリアセルロース分散液が、前記分散剤を9(w/w)%超の濃度となるように添加したバクテリアセルロース分散液である、請求項2または請求項3に記載の分散性バクテリアセルロース乾燥物の製造方法。 The bacterial cellulose dispersion to which the dispersant used in the warming and stirring step A ′ is added is a bacterial cellulose dispersion to which the dispersant is added so as to have a concentration of more than 9 (w / w)%. Item 4. The method for producing a dispersible bacterial cellulose dried product according to Item 2 or Item 3.
  5.  前記分散剤が、カルボキシメチルセルロース、ヒドロキシプロピルセルロースおよびヒドロキシエチルセルロースからなる群から選択される1または2以上である、請求項2~4のいずれかに記載の分散性バクテリアセルロース乾燥物の製造方法。 The method for producing a dried product of dispersible bacterial cellulose according to any one of claims 2 to 4, wherein the dispersant is one or more selected from the group consisting of carboxymethylcellulose, hydroxypropylcellulose, and hydroxyethylcellulose.
  6.  水および有機溶媒を除去して乾燥させてなるバクテリアセルロース乾燥物を、分散剤を含有する水に分散させることにより復元バクテリアセルロース分散液を調製する復元用水分散工程Xと、
     前記復元バクテリアセルロース分散液を、45℃超の温度に加温しながら攪拌する復元用加温撹拌工程Yと
    を有する、バクテリアセルロース分散液の製造方法。
    A reconstituted water dispersion step X for preparing a reconstituted bacterial cellulose dispersion by dispersing a dried bacterial cellulose obtained by removing water and organic solvent and drying, in water containing a dispersant,
    A method for producing a bacterial cellulose dispersion, comprising: a heating and stirring step Y for restoring, wherein the restored bacterial cellulose dispersion is stirred while being heated to a temperature of more than 45 ° C.
  7.  復元用加温撹拌工程Yが、45℃超の温度にて15分超の時間攪拌する工程である、請求項6に記載のバクテリアセルロース分散液の製造方法。 The method for producing a bacterial cellulose dispersion according to claim 6, wherein the regenerating warming stirring step Y is a step of stirring at a temperature exceeding 45 ° C for a time exceeding 15 minutes.
  8.  前記分散剤が、カルボキシメチルセルロース、ヒドロキシプロピルセルロースおよびヒドロキシエチルセルロースからなる群から選択される1または2以上である、請求項6または請求項7に記載のバクテリアセルロース分散液の製造方法。 The method for producing a bacterial cellulose dispersion according to claim 6 or 7, wherein the dispersant is one or more selected from the group consisting of carboxymethylcellulose, hydroxypropylcellulose and hydroxyethylcellulose.
  9.  ヒドロキシプロピルセルロースを結合してなるバクテリアセルロースを有機溶媒に分散させる有機溶媒分散工程Zを有する、バクテリアセルロース分散液の製造方法。 A method for producing a bacterial cellulose dispersion, comprising an organic solvent dispersion step Z in which bacterial cellulose formed by binding hydroxypropylcellulose is dispersed in an organic solvent.
  10.  バクテリアセルロースが水に分散してなるバクテリアセルロース分散液の分散媒を水から有機溶媒に置換する分散媒置換工程Cと、
     前記分散媒を置換したバクテリアセルロース分散液から前記分散媒を除去してバクテリアセルロースを乾燥させる乾燥工程Dとを有し、
     前記バクテリアセルロースが、ヒドロキシプロピルセルロースを結合してなるバクテリアセルロースである、分散性バクテリアセルロース乾燥物の製造方法。
    Dispersion medium replacement step C for replacing the dispersion medium of the bacterial cellulose dispersion formed by dispersing bacterial cellulose in water with water from an organic solvent,
    A drying step D for removing the dispersion medium from the bacterial cellulose dispersion with the dispersion medium substituted and drying the bacterial cellulose;
    A method for producing a dry product of dispersible bacterial cellulose, wherein the bacterial cellulose is bacterial cellulose formed by binding hydroxypropylcellulose.
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