WO2018032967A1 - 9-phenylacridine macromolecule photosensitizer, and preparing method and use thereof - Google Patents

9-phenylacridine macromolecule photosensitizer, and preparing method and use thereof Download PDF

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WO2018032967A1
WO2018032967A1 PCT/CN2017/095373 CN2017095373W WO2018032967A1 WO 2018032967 A1 WO2018032967 A1 WO 2018032967A1 CN 2017095373 W CN2017095373 W CN 2017095373W WO 2018032967 A1 WO2018032967 A1 WO 2018032967A1
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integer
phenyl acridine
photosensitizer
group
linear
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PCT/CN2017/095373
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French (fr)
Chinese (zh)
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钱晓春
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常州强力电子新材料股份有限公司
常州强力先端电子材料有限公司
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Priority to KR1020197001977A priority Critical patent/KR102179484B1/en
Priority to JP2019503540A priority patent/JP6697125B2/en
Publication of WO2018032967A1 publication Critical patent/WO2018032967A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0045Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/329Polymers modified by chemical after-treatment with organic compounds
    • C08G65/333Polymers modified by chemical after-treatment with organic compounds containing nitrogen
    • C08G65/33379Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing nitro group
    • C08G65/33393Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing nitro group heterocyclic
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D219/00Heterocyclic compounds containing acridine or hydrogenated acridine ring systems
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D219/00Heterocyclic compounds containing acridine or hydrogenated acridine ring systems
    • C07D219/02Heterocyclic compounds containing acridine or hydrogenated acridine ring systems with only hydrogen, hydrocarbon or substituted hydrocarbon radicals, directly attached to carbon atoms of the ring system
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/329Polymers modified by chemical after-treatment with organic compounds
    • C08G65/333Polymers modified by chemical after-treatment with organic compounds containing nitrogen
    • C08G65/33303Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing amino group
    • C08G65/33317Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing amino group heterocyclic
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light

Definitions

  • the invention belongs to the field of organic chemistry, and particularly relates to a 9-phenyl acridine macromolecular photosensitizer and a preparation method thereof, and the application of the photosensitizer in the field of photocuring.
  • the acridine compound is a macrocyclic conjugated system with a rigid planar structure and excellent fluorescence performance. It is a good fluorescent reagent and can be used as a photoinitiator in a photopolymerization system. It can also be used as a sensitizer to initiate photoinitiation.
  • the agent is photopolymerized.
  • 9-phenyl acridine is a derivative of acridine which belongs to the biphenyl type structure and can emit a photocurable material mainly composed of an unsaturated resin and a monomer material thereof under ultraviolet light, X-ray or light (photocurable coating, Cross-linking curing of inks and photoresists, etc., and stable properties, and good photosensitivity in photocurable materials composed of unsaturated resins and their monomer materials, and thus are widely used in the field of photocuring.
  • a photocurable material mainly composed of an unsaturated resin and a monomer material thereof under ultraviolet light, X-ray or light (photocurable coating, Cross-linking curing of inks and photoresists, etc., and stable properties, and good photosensitivity in photocurable materials composed of unsaturated resins and their monomer materials, and thus are widely used in the field of photocuring.
  • acridine compounds as photosensitizers is known, as disclosed in Chinese Patent Application Nos. CN101525392A, CN102675203A, etc., which disclose the use of different acridine compounds in photosensitive resins.
  • the conventional acridine compounds have disadvantages such as unsatisfactory solubility and poor sensitivity improvement effect when used as a photosensitizer.
  • 9-phenyl acridine is one of the most widely used products in the existing acridine photosensitizers. As a small molecule photosensitizer, it often appears to be difficult to separate from the reactants during use, difficult to recover or not compatible with the system.
  • 9-phenyl acridine has extremely low water solubility, which seriously affects its use as a photosensitizer in the field of photocuring, especially dry film photoresist.
  • the unexposed portion is usually washed away with an alkaline aqueous solution, and 9-phenyl acridine is precipitated and adsorbed on the surface of the circuit board due to its extremely low water solubility, thus not only affecting the use of the dry film, It also reduces the precision of the product, so it is necessary to increase the surface cleaning process of the board, which leads to cumbersome process and greatly increased cost.
  • the present invention is directed to a 9-phenyl acridine macromolecular photosensitizer.
  • the photosensitizer of the invention has good compatibility when applied to a photocuring system, has good effect on sensitivity improvement, and has excellent resolution and adhesion, and high water solubility (easy to be used). Washed off).
  • the 9-phenyl acridine macromolecular photosensitizer of the present invention comprises at least one of the compounds having a structure represented by the formula (I):
  • R 1 represents a C 1 -C 60 linear or branched m+n valent alkyl group, wherein -CH 2 - may be optionally substituted with oxygen, sulfur or 1,4-phenylene;
  • A each independently represents -[(CHR 4 ) x -O] y -, wherein R 4 each independently represents hydrogen, methyl or ethyl, x is an integer from 1 to 10, and y is an integer from 1 to 20;
  • R 2 represents a C 1 -C 20 linear or branched alkylene group, wherein -CH 2 - may be optionally substituted by oxygen, sulfur or phenylene;
  • R 3 represents hydrogen or a substituent
  • n represents an integer of 1-20.
  • R 1 represents a C 1 -C 20 linear or branched m+n valent alkyl group, wherein -CH 2 - may be optionally substituted by oxygen or 1,4-phenylene, with the conditions It is not directly connected between the two oxygen.
  • R 1 is selected from the group consisting of the following groups:
  • A represents -[(CHR 4 ) x -O] y - wherein R 4 each independently represents hydrogen, methyl or ethyl, x is an integer from 1 to 10, and y is an integer from 1 to 20. -[(CHR 4 ) x -O] The terminal oxygen atom of the y - group is bonded to R 1 .
  • A is selected from the group consisting of:
  • R 2 represents a C 1 -C 8 linear or branched alkylene group, wherein -CH 2 - may be optionally substituted by oxygen or 1,4-phenylene, provided that two oxygens Not directly connected.
  • R 2 is selected from the group consisting of:
  • R 3 is selected from H, CH 3 , NO 2 , or a halogen (such as F, Cl, Br).
  • n represents an integer from 1 to 8
  • the sum of m and n is an integer from 2 to 8.
  • the present invention also relates to a method for preparing the above-mentioned 9-phenyl acridine macromolecular photosensitizer, comprising the following steps:
  • intermediate a and starting material c are reacted in a solvent containing an acid binding agent to obtain intermediate b;
  • intermediate b and starting material d undergo transesterification under the action of a catalyst to obtain a product
  • R 5 represents a C 1 -C 8 linear or branched alkyl group.
  • the photosensitizer of the present invention is an improvement and optimization of the structure of existing compounds.
  • the synthesis involved in the preparation method involves acridine structure construction, esterification, transesterification, etc., all of which are conventional processes in the field of organic chemistry.
  • specific process parameters are readily ascertainable to those skilled in the art. For example, reference is made to the content described in the Chinese patent CN101525392A, which is incorporated herein in its entirety by reference.
  • the catalyst is a composite catalyst of zinc chloride and 85% phosphoric acid.
  • the reaction temperature varies slightly depending on the type of the raw material, and is usually 150-220 ° C, and the reaction time is 4-8 h.
  • R 5 in the structure of the starting material c represents a C 1 -C 4 linear or branched alkyl group, particularly CH 3 , CH 2 CH 3 , CH 2 CH 2 CH 3 .
  • the type of the solvent to be used is not particularly limited as long as it can dissolve the reaction raw material and has no adverse effect on the reaction, and examples thereof include acetone, acetonitrile, methanol, ethanol, and N,N-dimethylformamide.
  • the acid binding agent may be sodium carbonate, sodium hydroxide, potassium carbonate, sodium methoxide, pyridine, triethylamine or the like.
  • the reaction temperature is 40-100 ° C, and the reaction time is usually 4-18 h.
  • the transesterification reaction is carried out in a solvent.
  • the type of the solvent is not particularly limited as long as it can dissolve the reaction raw material and has no adverse effect on the reaction, for example, toluene, xylene, benzene, cyclohexane or the like.
  • the catalyst may be one of sodium hydroxide, lithium hydroxide, potassium hydroxide, sodium methoxide, methanesulfonic acid, p-toluenesulfonic acid, sulfuric acid, hypophosphorous acid or a combination of two or more thereof.
  • the amount of the catalyst used is preferably from 5 ⁇ to 15 ⁇ based on the total mass of the reaction raw materials.
  • the reaction temperature is usually from 70 to 130 °C.
  • the reaction time is usually from 1 to 8 hours.
  • the 9-phenyl acridine macromolecular photosensitizer of the invention has excellent water-solubility and is particularly suitable for use as a photosensitizer in a photocuring system, and has excellent effect on sensitivity improvement, and the prepared film has good resolution. And adhesion. Accordingly, the present invention also relates to the use of the 9-phenyl acridine macromolecular photosensitizer in a photocurable composition, the photoinitiator used in the photocurable composition preferably being photogenerated by photoacid generator, photoproduction Alkaline agent and free radical photoinitiator.
  • the macromolecularization of the photosensitive group limits the migration of the photosensitive group, thereby preventing the yellowing and aging of the coating;
  • the methanol produced by the reaction is added, and toluene is added in a timely manner until no methanol is distilled off, and the filtrate is filtered while being vacuumed, and the obtained filtrate is distilled under reduced pressure until the residue of toluene is less than 5000 ppm, and 304.4 g of a pale yellow viscous substance is obtained, that is, product 1 .
  • the product 3-9 having the following structure was synthesized by the method of Example 1 or 2.
  • the application properties of the photosensitizer of the present invention were evaluated by formulating an exemplary photocurable composition (i.e., a photosensitive resin composition).
  • the photosensitive resin composition having the composition shown in Table 1 and propylene glycol monoethyl ether acetate were thoroughly stirred and mixed, and coated on the surface of a 19 ⁇ m-thick polyethylene terephthalate film as a support using a rod.
  • the film was uniformly coated, and then dried in a dryer at 95 ° C for 4 minutes to form a photosensitive resin layer having a thickness of 40 ⁇ m.
  • a 23 ⁇ m-thick polyethylene film which is a protective layer is bonded to the surface of the photosensitive resin layer on which the polyethylene terephthalate film is not laminated, to obtain a photosensitive resin laminate.
  • a ketone laminate processed by a jet washing and polishing machine at a spray pressure of 0.20 MPa was used as a substrate for sensitivity and resolution evaluation.
  • the surface was flattened, and the laminate was laminated to a ketone laminate preheated to 60 ° C by a hot roll laminator at a roll temperature of 105 ° C.
  • the pressure was 0.35 MPa and the lamination speed was 1.5 m/min.
  • the exposure was performed by an exposure amount of a stepwise exposure level of 8 which was evaluated by the following sensitivity using a hray type direct drawing exposure apparatus (Digital Light Processing).
  • the photosensitive resin composition having the composition shown in Table 1 was sufficiently stirred and mixed, and uniformly applied onto the surface of a 19 ⁇ m-thick polyethylene terephthalate film as a support using a bar coater. It was dried in a dryer at 95 ° C for 4 minutes to form a photosensitive resin layer. Thereafter, the coated surface was visually observed and classified as follows:
  • the laminated substrate was exposed to light for 15 min using a 21-stage stage exposure meter manufactured by Stouffer, which has a 21 degree brightness change from transparent to black, to evaluate its sensitivity. After the exposure, the development was performed twice as long as the minimum development time, and the exposure was performed according to the exposure amount of the staged exposure level of 8 which was completely left by the resist film, and was classified as follows:
  • the exposure amount is 20 mJ/cm 2 or less
  • the exposure amount is 20 mJ/cm 2 -50 mJ/cm 2 (excluding the end value);
  • the exposure amount is 50 mJ/cm 2 or more.
  • the laminated substrate was exposed for 15 minutes by a line pattern mask having a ratio of the exposed portion and the unexposed portion having a width of 1:1, and then developed with twice the minimum development time to form a cured resist line normally.
  • the minimum mask line width is used as the resolution value. Perform the following classification:
  • the resolution value is 30 ⁇ m or less
  • the resolution value is 30 ⁇ m-50 ⁇ m (excluding the end value);
  • the resolution value is 50 ⁇ m or more.
  • the laminated substrate was exposed for 15 minutes by a line pattern mask having a ratio of the exposed portion and the unexposed portion having a width of 1:100, and then developed with twice the minimum development time to form a cured resist line normally.
  • the minimum mask line width is used as the adhesion value. Perform the following classification:
  • the adhesion value is 30 ⁇ m or less
  • ⁇ : adhesion value is 30 ⁇ m-50 ⁇ m (excluding end value);
  • the adhesion value is 50 ⁇ m or more.
  • the composition using the 9-phenyl acridine type photosensitizer of the present invention has good compatibility with the other components being the same.
  • the sensitivity is high and exhibits good resolution and adhesion, and the water solubility is good, which is superior to Comparative Example 1-2 using the existing photosensitizer.
  • Comparative Example 3 the compatibility, sensitivity, resolution, adhesion and water solubility of the composition were far lower than those of the 9-phenyl group using the present invention in the case of containing only the TPS photoacid generator.
  • a composition of an acridine photosensitizer (Schemes 1-5). Comparative Example 4 shows that the composition does not cure at all in the absence of TPS and the photosensitizer.
  • a photosensitive resin composition as formulated in Table 4 was prepared.
  • the sensitivity was evaluated by referring to the above evaluation method, and the evaluation results are shown in Table 6.
  • the photosensitizer of the present invention exhibits excellent application performance in the field of photocuring and has broad application prospects.
  • the photosensitizer of the present invention is not limited to the application fields indicated by the above formula, and all the photosensitizers of the present invention are used in all of the photocurable coatings, inks, and photoresists, and are all within the scope of this patent.

Abstract

Disclosed are a 9-phenylacridine macromolecule photosensitizer, and a preparing method and use thereof. The 9-phenylacridine macromolecule photosensitizer comprises at least one of the compounds having a structure as shown in formula (I), in which R1 is a linear or branched C1-C60 alkyl group with a valency of m + n, wherein a -CH2- thereof may be optionally substituted by oxygen, sulphur or 1,4-phenylene; each A independently represents -[(CHR4)x-O]y-, wherein each R4 independently represents hydrogen, a methyl group, or an ethyl group, x is an integer of 1-10, and y is an integer of 1-20; R2 represents a linear or branched C1-C20 alkylene group, wherein a -CH2- thereof may be optionally substituted by oxygen, sulphur or a phenylene; R3 represents hydrogen or a substituent group; m represents an integer of 0-20, and n represents an integer of 1-20. When used in a photocuring system, the photosensitizer has good compatibility and good photosensitivity improving effect, and a film prepared therefrom has excellent resolution, adhesion, and high solubility in water.

Description

一种9-苯基吖啶大分子类光敏剂及其制备方法和应用9-phenyl acridine macromolecular photosensitizer and preparation method and application thereof 技术领域Technical field
本发明属于有机化学领域,具体涉及一种9-苯基吖啶大分子类光敏剂及其制备方法,以及该光敏剂在光固化领域中的应用。The invention belongs to the field of organic chemistry, and particularly relates to a 9-phenyl acridine macromolecular photosensitizer and a preparation method thereof, and the application of the photosensitizer in the field of photocuring.
背景技术Background technique
吖啶类化合物是大环共轭体系,具有刚性平面结构,荧光性能极强,是一类良好的荧光试剂,可作为光聚合体系中的光引发剂使用,也可以作为增感剂引发光引发剂进行光聚合。9-苯基吖啶是吖啶的衍生物,属于联苯型结构,在紫外光、X射线或光照下能引发主要由不饱和树脂及其单体材料组成的光固化材料(光固化涂料、油墨和光刻胶等)的交联固化,并且性质稳定,在不饱和树脂及其单体材料组成的光固化材料中具有良好的感光性能,因此在光固化领域中得到广泛应用。The acridine compound is a macrocyclic conjugated system with a rigid planar structure and excellent fluorescence performance. It is a good fluorescent reagent and can be used as a photoinitiator in a photopolymerization system. It can also be used as a sensitizer to initiate photoinitiation. The agent is photopolymerized. 9-phenyl acridine is a derivative of acridine which belongs to the biphenyl type structure and can emit a photocurable material mainly composed of an unsaturated resin and a monomer material thereof under ultraviolet light, X-ray or light (photocurable coating, Cross-linking curing of inks and photoresists, etc., and stable properties, and good photosensitivity in photocurable materials composed of unsaturated resins and their monomer materials, and thus are widely used in the field of photocuring.
吖啶类化合物作为光敏剂使用已被人们所知悉,如中国专利申请CN101525392A、CN102675203A等公开了不同的吖啶类化合物在感光树脂中的应用。但现有的这些吖啶类化合物在作为光敏剂使用时或多或少地存在着溶解性不理想、感光度提升效果不佳等缺点。9-苯基吖啶是现有吖啶类光敏剂中使用最为广泛的产品之一,作为小分子光敏剂,其在使用过程中经常出现难与反应物分离、不易回收或与体系互溶性不好、易于凝聚和析出等问题,致使反应效率降低,影响材料性能。尤其是,9-苯基吖啶水溶性极低,严重影响了其作为光敏剂在光固化领域特别是干膜光刻胶领域的推广使用。干膜显影阶段通常用碱性水溶液洗去未曝光的部分,而9-苯基吖啶因其极低的水溶性在此时会析出并吸附在电路板表面,如此不仅影响干膜的使用,还会降低产品的精密度,因此后续还需要增加电路板表面清洁工序,致使工艺繁琐,成本大大增加。The use of acridine compounds as photosensitizers is known, as disclosed in Chinese Patent Application Nos. CN101525392A, CN102675203A, etc., which disclose the use of different acridine compounds in photosensitive resins. However, the conventional acridine compounds have disadvantages such as unsatisfactory solubility and poor sensitivity improvement effect when used as a photosensitizer. 9-phenyl acridine is one of the most widely used products in the existing acridine photosensitizers. As a small molecule photosensitizer, it often appears to be difficult to separate from the reactants during use, difficult to recover or not compatible with the system. Good, easy to agglomerate and precipitate problems, resulting in reduced reaction efficiency and affect material properties. In particular, 9-phenyl acridine has extremely low water solubility, which seriously affects its use as a photosensitizer in the field of photocuring, especially dry film photoresist. In the dry film development stage, the unexposed portion is usually washed away with an alkaline aqueous solution, and 9-phenyl acridine is precipitated and adsorbed on the surface of the circuit board due to its extremely low water solubility, thus not only affecting the use of the dry film, It also reduces the precision of the product, so it is necessary to increase the surface cleaning process of the board, which leads to cumbersome process and greatly increased cost.
发明内容Summary of the invention
针对现有技术中的不足,本发明旨在提供一种9-苯基吖啶大分子类光敏剂。相比于传统光敏剂,本发明的光敏剂应用于光固化体系时相容性好,对感光度的提升效果佳,制成的膜具有优异的分辨率和附着力,且水溶性高(易于水洗清除)。In view of the deficiencies in the prior art, the present invention is directed to a 9-phenyl acridine macromolecular photosensitizer. Compared with the conventional photosensitizer, the photosensitizer of the invention has good compatibility when applied to a photocuring system, has good effect on sensitivity improvement, and has excellent resolution and adhesion, and high water solubility (easy to be used). Washed off).
具体而言,本发明的9-苯基吖啶大分子类光敏剂,包括具有如式(I)所示结构的化合物中的至少一种: Specifically, the 9-phenyl acridine macromolecular photosensitizer of the present invention comprises at least one of the compounds having a structure represented by the formula (I):
Figure PCTCN2017095373-appb-000001
Figure PCTCN2017095373-appb-000001
其中,among them,
R1表示C1-C60的直链或支链的m+n价烷基,其中的-CH2-可任选地(optionally)被氧、硫或1,4-亚苯基所取代;R 1 represents a C 1 -C 60 linear or branched m+n valent alkyl group, wherein -CH 2 - may be optionally substituted with oxygen, sulfur or 1,4-phenylene;
A各自独立地表示-[(CHR4)x-O]y-,其中R4各自独立地表示氢、甲基或乙基,x为1-10的整数,y为1-20的整数;A each independently represents -[(CHR 4 ) x -O] y -, wherein R 4 each independently represents hydrogen, methyl or ethyl, x is an integer from 1 to 10, and y is an integer from 1 to 20;
R2表示C1-C20的直链或支链亚烷基,其中的-CH2-可任选地被氧、硫或亚苯基所取代;R 2 represents a C 1 -C 20 linear or branched alkylene group, wherein -CH 2 - may be optionally substituted by oxygen, sulfur or phenylene;
R3表示氢或取代基团;R 3 represents hydrogen or a substituent;
m表示0-20的整数,n表示1-20的整数。m represents an integer of 0-20, and n represents an integer of 1-20.
作为优选方案,R1表示C1-C20的直链或支链的m+n价烷基,其中的-CH2-可任选地被氧或1,4-亚苯基所取代,条件是两个氧之间不直接相连。Preferably, R 1 represents a C 1 -C 20 linear or branched m+n valent alkyl group, wherein -CH 2 - may be optionally substituted by oxygen or 1,4-phenylene, with the conditions It is not directly connected between the two oxygen.
进一步优选地,上述式(I)所示结构中,R1选自下列基团:Further preferably, in the structure represented by the above formula (I), R 1 is selected from the group consisting of the following groups:
Figure PCTCN2017095373-appb-000002
Figure PCTCN2017095373-appb-000002
Figure PCTCN2017095373-appb-000003
Figure PCTCN2017095373-appb-000003
作为优选方案,A表示-[(CHR4)x-O]y-,其中R4各自独立地表示氢、甲基或乙基,x为1-10的整数,y为1-20的整数。-[(CHR4)x-O]y-基团的末端氧原子与R1相连。Preferably, A represents -[(CHR 4 ) x -O] y - wherein R 4 each independently represents hydrogen, methyl or ethyl, x is an integer from 1 to 10, and y is an integer from 1 to 20. -[(CHR 4 ) x -O] The terminal oxygen atom of the y - group is bonded to R 1 .
进一步优选地,A选自如下基团:Further preferably, A is selected from the group consisting of:
-[CH2O]y-、-[CH2CH2O]y-、-[CH2CH2CH2O]y-、-[CH2CH2CH2CH2O]y-、-[CH(CH3)-CH2O]y-、-[CH2-CH(CH3)-CH2O]y-,其中y表示1-20的整数。-[CH 2 O] y -, -[CH 2 CH 2 O] y -, -[CH 2 CH 2 CH 2 O] y -, -[CH 2 CH 2 CH 2 CH 2 O] y -, -[ CH(CH 3 )-CH 2 O] y -, -[CH 2 -CH(CH 3 )-CH 2 O] y -, wherein y represents an integer from 1-20.
作为优选方案,R2表示C1-C8的直链或支链亚烷基,其中的-CH2-可任选地被氧或1,4-亚苯基所取代,条件是两个氧之间不直接相连。Preferably, R 2 represents a C 1 -C 8 linear or branched alkylene group, wherein -CH 2 - may be optionally substituted by oxygen or 1,4-phenylene, provided that two oxygens Not directly connected.
进一步优选地,R2选自如下基团:Further preferably, R 2 is selected from the group consisting of:
*CH2*、*CH2-CH2*、*CH2-CH2-CH2*、*CH(CH3)-CH2*、*CH2CH2CH2CH2*、*CH2-O-CH2*、*CH2-CH2-O-CH2*、*CH2-CH2-O-CH2-CH2*。*CH 2 *, *CH 2 -CH 2 *, *CH 2 -CH 2 -CH 2 *, *CH(CH 3 )-CH 2 *, *CH 2 CH 2 CH 2 CH 2 *, *CH 2 - O-CH 2 *, *CH 2 -CH 2 -O-CH 2 *, *CH 2 -CH 2 -O-CH 2 -CH 2 *.
优选地,R3选自H、CH3、NO2、或卤素(如F、Cl、Br)。Preferably, R 3 is selected from H, CH 3 , NO 2 , or a halogen (such as F, Cl, Br).
优选地,m表示0-7的整数,n表示1-8的整数,且m和n之和为2-8的整数。Preferably, m represents an integer from 0 to 7, and n represents an integer from 1 to 8, and the sum of m and n is an integer from 2 to 8.
相应地,本发明还涉及上述9-苯基吖啶大分子类光敏剂的制备方法,包括以下步骤:Accordingly, the present invention also relates to a method for preparing the above-mentioned 9-phenyl acridine macromolecular photosensitizer, comprising the following steps:
(1)原料a和原料b在催化剂作用下反应得到中间体a;(1) The raw material a and the raw material b are reacted under the action of a catalyst to obtain an intermediate a;
(2)中间体a和原料c在含缚酸剂的溶剂中反应得到中间体b;(2) intermediate a and starting material c are reacted in a solvent containing an acid binding agent to obtain intermediate b;
(3)中间体b和原料d在催化剂作用下发生酯交换反应,得到产物;(3) intermediate b and starting material d undergo transesterification under the action of a catalyst to obtain a product;
反应方程式如下所示: The reaction equation is as follows:
Figure PCTCN2017095373-appb-000004
Figure PCTCN2017095373-appb-000004
其中,R5表示C1-C8的直链或支链烷基。Wherein R 5 represents a C 1 -C 8 linear or branched alkyl group.
本发明的光敏剂是对现有化合物结构的改进和优化。如上面反应方程式所示,其制备方法中涉及的合成涉及吖啶类结构构建、酯化、酯交换等,均是有机化学领域的常规工艺。在明确了合成工艺及其原理的情况下,具体的工艺参数对本领域技术人员而言是容易确定的。例如可参见中国专利CN101525392A中记载的内容,在此将其全文引入以作为参考。The photosensitizer of the present invention is an improvement and optimization of the structure of existing compounds. As shown in the above reaction equation, the synthesis involved in the preparation method involves acridine structure construction, esterification, transesterification, etc., all of which are conventional processes in the field of organic chemistry. In the case where the synthesis process and its principles are clarified, specific process parameters are readily ascertainable to those skilled in the art. For example, reference is made to the content described in the Chinese patent CN101525392A, which is incorporated herein in its entirety by reference.
优选地,在步骤(1)中,所述催化剂是氯化锌和85%磷酸的复合催化剂。反应温度根据原料种类不同而稍有差异,通常为150-220℃,反应时间为4-8h。Preferably, in the step (1), the catalyst is a composite catalyst of zinc chloride and 85% phosphoric acid. The reaction temperature varies slightly depending on the type of the raw material, and is usually 150-220 ° C, and the reaction time is 4-8 h.
优选地,在步骤(2)中,原料c结构中的R5表示C1-C4的直链或支链烷基,特别是CH3、CH2CH3、CH2CH2CH3。对使用的溶剂种类并没有特别限定,只要能够溶解反应原料且对反应无不良影响即可,例如丙酮、乙腈、甲醇、乙醇、N,N二甲基甲酰胺等。所述缚酸剂可以是碳酸钠、氢氧化钠、碳酸钾、甲醇钠、吡啶、三乙胺等。反应温度为40-100℃,反应时间通常为4-18h。Preferably, in the step (2), R 5 in the structure of the starting material c represents a C 1 -C 4 linear or branched alkyl group, particularly CH 3 , CH 2 CH 3 , CH 2 CH 2 CH 3 . The type of the solvent to be used is not particularly limited as long as it can dissolve the reaction raw material and has no adverse effect on the reaction, and examples thereof include acetone, acetonitrile, methanol, ethanol, and N,N-dimethylformamide. The acid binding agent may be sodium carbonate, sodium hydroxide, potassium carbonate, sodium methoxide, pyridine, triethylamine or the like. The reaction temperature is 40-100 ° C, and the reaction time is usually 4-18 h.
优选地,在步骤(3)中,酯交换反应是在溶剂中进行的。其中,对溶剂种类没有特别的限定,只要能够溶解反应原料且对反应无不良影响即可,例如甲苯、二甲苯、苯、环己烷等。所述的催化剂可以是氢氧化钠、氢氧化锂、氢氧化钾、甲醇钠、甲基磺酸、对甲苯磺酸、硫酸、次磷酸中的一种或两种以上的组合。催化剂的使用量优选是反应原料总质量的5‰-15‰。反应温度通常为70-130℃。反应时间通常为1-8h。 Preferably, in the step (3), the transesterification reaction is carried out in a solvent. However, the type of the solvent is not particularly limited as long as it can dissolve the reaction raw material and has no adverse effect on the reaction, for example, toluene, xylene, benzene, cyclohexane or the like. The catalyst may be one of sodium hydroxide, lithium hydroxide, potassium hydroxide, sodium methoxide, methanesulfonic acid, p-toluenesulfonic acid, sulfuric acid, hypophosphorous acid or a combination of two or more thereof. The amount of the catalyst used is preferably from 5 ‰ to 15 总 based on the total mass of the reaction raw materials. The reaction temperature is usually from 70 to 130 °C. The reaction time is usually from 1 to 8 hours.
本领域技术人员由步骤(3)的酯交换反应可以看出,原料d中存在m+n个可与中间体b进行酯交换反应的羟基。这就导致当m+n大于1且中间体b相对于羟基而言不足量时,与单个R1(AOH)m+n分子反应的中间体b数量存在不一致的情况,从而导致所得产物不是单一结构的化合物,而是式(I)结构化合物的混合物。这种混合物落入上述9-苯基吖啶大分子类光敏剂定义的范畴内。The person skilled in the art can see from the transesterification reaction of the step (3) that m+n of hydroxyl groups which can be transesterified with the intermediate b are present in the starting material d. This results in an inconsistency in the amount of intermediate b reacted with a single R 1 (AOH) m+n molecule when m+n is greater than 1 and the intermediate b is insufficient relative to the hydroxyl group, resulting in a single product that is not single. A structural compound, but a mixture of structural compounds of formula (I). This mixture falls within the scope defined by the above 9-phenyl acridine macromolecular photosensitizer.
本发明的9-苯基吖啶大分子类光敏剂的水溶性能优异,特别适合作为光敏剂在光固化体系中使用,对感光度的提升效果佳,且制成的膜具有很好的分辨率及附着力。因此,本发明还涉及该9-苯基吖啶大分子类光敏剂在光固化组合物中的应用,所述光固化组合物中使用的光引发剂优选自光致产酸剂、光致产碱剂和自由基型光引发剂。The 9-phenyl acridine macromolecular photosensitizer of the invention has excellent water-solubility and is particularly suitable for use as a photosensitizer in a photocuring system, and has excellent effect on sensitivity improvement, and the prepared film has good resolution. And adhesion. Accordingly, the present invention also relates to the use of the 9-phenyl acridine macromolecular photosensitizer in a photocurable composition, the photoinitiator used in the photocurable composition preferably being photogenerated by photoacid generator, photoproduction Alkaline agent and free radical photoinitiator.
本发明的有益效果还包括:The beneficial effects of the invention also include:
1、在大分子链中的能量迁移和分子间反应变得更加容易,使大分子光敏剂具有更高的感光活性;1. The energy migration and intermolecular reaction in the macromolecular chain become easier, and the macromolecular photosensitizer has higher photosensitivity;
2、通过与非活性基团共聚,调节并设计光敏基团间的距离,或改变光活性基团与主链间的距离,而获得具有不同反应活性的产品;2. obtaining a product having different reactivity by copolymerizing with an inactive group, adjusting and designing the distance between the photosensitive groups, or changing the distance between the photoactive group and the main chain;
3、光敏基团的高分子化限制了光敏基团的迁移,从而防止了涂层的黄变及老化;3. The macromolecularization of the photosensitive group limits the migration of the photosensitive group, thereby preventing the yellowing and aging of the coating;
4、由于大多数光解碎片仍连接在高分子基体上,因此可以降低体系的气味和毒性。4. Since most photolysis fragments are still attached to the polymer matrix, the odor and toxicity of the system can be reduced.
具体实施方式detailed description
以下将结合具体实施例对本发明作进一步详细说明,但不应将其理解为对本发明保护范围的限制。The invention is further described in detail below with reference to the specific embodiments, but should not be construed as limiting the scope of the invention.
制备实施例Preparation example
实施例1Example 1
(1)中间体1a的制备(1) Preparation of intermediate 1a
Figure PCTCN2017095373-appb-000005
Figure PCTCN2017095373-appb-000005
向1000ml四口瓶中加入对羟基苯甲酸165.6g(1.2mol)、二苯胺169.0g(1.0mol)、氯化锌244.8g(1.8mol)和85%磷酸115.3g(1.0mol),搅拌升温至200-210℃,反应6h。然后降温至130-140℃,滴加30%的硫酸400g,80℃保温搅拌2h,加80℃水300g搅拌0.5h,静置分去下层水,再加入300g水重复以上操作,最后向反应瓶中加入300g氨水,析出大量橙色固体。对反应瓶中的物料进行室温抽滤,甲醇漂洗,烘干得到固体257.4g,即中间体1a,纯度98%;To a 1000 ml four-necked flask, 165.6 g (1.2 mol) of p-hydroxybenzoic acid, 169.0 g (1.0 mol) of diphenylamine, 244.8 g (1.8 mol) of zinc chloride, and 115.3 g (1.0 mol) of 85% phosphoric acid were added, and the mixture was heated to stir. 200-210 ° C, reaction for 6 h. Then cool down to 130-140 ° C, add 30% sulfuric acid 400g, stir at 80 ° C for 2h, add 80 ° C water 300g stir for 0.5h, let stand to remove the lower layer of water, then add 300g water to repeat the above operation, and finally to the reaction bottle 300 g of ammonia water was added thereto to precipitate a large amount of orange solid. The material in the reaction flask is subjected to suction filtration at room temperature, rinsed with methanol, and dried to obtain 257.4 g of solid, ie, intermediate 1a, purity 98%;
中间体1a的结构通过LCMS得到确认。The structure of the intermediate 1a was confirmed by LCMS.
质谱分析借助仪器附带软件得到272与273分子碎片峰,产品的分子量为271,与T+1和T+2吻合。Mass spectrometry analysis gave the 272 and 273 molecular fragment peaks with the software supplied with the instrument. The molecular weight of the product was 271, which was consistent with T+1 and T+2.
(2)中间体1b的制备(2) Preparation of intermediate 1b
Figure PCTCN2017095373-appb-000006
Figure PCTCN2017095373-appb-000006
向500mL的四口烧瓶中加入27.1g(0.1mol)中间体1a、16.6g(0.12mol)碳酸钾、乙腈167g,80℃加热回流,滴加12.0g(0.11mol)氯乙酸甲酯,约1h滴加完,滴加完毕后继续反应8h,反应完毕,趁热过滤除去未反应的碳酸钾,减压蒸去大部分溶剂,析出固体。对反应瓶中的物料进行抽滤,甲醇漂洗,烘干得淡黄色固体32.5g,即中间体1b,纯度98%;To a 500 mL four-necked flask, 27.1 g (0.1 mol) of Intermediate 1a, 16.6 g (0.12 mol) of potassium carbonate and 167 g of acetonitrile were added, and the mixture was heated under reflux at 80 ° C, and 12.0 g (0.11 mol) of methyl chloroacetate was added dropwise for about 1 hour. After the completion of the dropwise addition, the reaction was continued for 8 hours, and the reaction was completed. The unreacted potassium carbonate was removed by filtration while hot, and most of the solvent was evaporated under reduced pressure to precipitate a solid. The material in the reaction flask is subjected to suction filtration, rinsed with methanol, and dried to obtain 32.5 g of a pale yellow solid, that is, intermediate 1b, purity 98%;
中间体1b的结构通过LCMS和1H-NMR得到确认。The structure of the intermediate 1b was confirmed by LCMS and 1 H-NMR.
质谱分析借助仪器附带软件得到344与345分子碎片峰,产品的分子量为343,与T+1和T+2吻合。Mass spectrometry The 344 and 345 molecular fragment peaks were obtained with the software supplied with the instrument. The molecular weight of the product was 343, which was consistent with T+1 and T+2.
1H-NMR(CDCl3,500MHz):3.6721(3H,s),4.9034(2H,s),6.7254-6.8351(2H,d),7.2812-7.3708(2H,d),7.3424-7.4765(2H,d),7.5432-7.6278(4H,d),7.9234-8.0509(2H,d)。 1 H-NMR (CDCl 3 , 500 MHz): 3.6721 (3H, s), 4.9034 (2H, s), 6.7254-6.8351 (2H, d), 7.2812-7.3708 (2H, d), 7.3424-7.4765 (2H, d) , 7.5432-7.6278 (4H, d), 7.9234-8.0509 (2H, d).
(3)产物1的制备 (3) Preparation of product 1
Figure PCTCN2017095373-appb-000007
Figure PCTCN2017095373-appb-000007
Figure PCTCN2017095373-appb-000008
Figure PCTCN2017095373-appb-000008
向1000mL的四口烧瓶中加入154.3g(0.45mol)中间体1b、166.2g(0.3mol)原料1d、氢氧化锂1.3g、甲苯540g,控制内温90-100℃加热搅拌,边加热边蒸出反应产生的甲醇,并适时的补加甲苯,直至无甲醇蒸出,趁热过滤,将得到的滤液进行减压蒸馏,至甲苯残留小于5000ppm,得淡黄色粘稠物304.4g,即产物1。154.3 g (0.45 mol) of intermediate 1b, 166.2 g (0.3 mol) of raw material 1d, lithium hydroxide 1.3 g, and toluene 540 g were placed in a 1000 mL four-necked flask, and the mixture was heated and stirred at a controlled internal temperature of 90-100 ° C, and steamed while heating. The methanol produced by the reaction is added, and toluene is added in a timely manner until no methanol is distilled off, and the filtrate is filtered while being vacuumed, and the obtained filtrate is distilled under reduced pressure until the residue of toluene is less than 5000 ppm, and 304.4 g of a pale yellow viscous substance is obtained, that is, product 1 .
不难理解,原料1d存在3个活性相同或相近的羟基,源于单个原料1d分子反应程度的不同,产物1中应包含了产物1-1、1-2和1-3。It is not difficult to understand that there are three hydroxyl groups with the same or similar activity in the raw material 1d, which are different from the degree of reaction of the single raw material 1d molecule, and the product 1 should contain the products 1-1, 1-2 and 1-3.
实施例2Example 2
(1)中间体2a的制备(1) Preparation of intermediate 2a
Figure PCTCN2017095373-appb-000009
Figure PCTCN2017095373-appb-000009
向1000ml四口瓶中加入4-羟基-3-硝基苯甲酸苯甲酸219.6g(1.2mol)、二苯胺169.0g(1.0mol),氯化锌244.8g(1.8mol)和85%磷酸115.3g(1.0mol),搅拌升温至200-210℃,反应6h,液相跟踪反应至。降温至130-140℃,滴加30%的硫酸400g,80℃保温搅拌2h,加80℃水300g搅拌0.5h,静置分去下层水,再加入300g水重复以上操作,最后向反应瓶中加入300g氨水,析出大量橙色固体。对反应瓶中的物料进行抽滤,甲醇漂洗,烘干得到固体300.2g,即中间体2a,纯度98%,收率95%;To a 1000 ml four-necked flask was added 219.6 g (1.2 mol) of 4-hydroxy-3-nitrobenzoic acid benzoic acid, 169.0 g (1.0 mol) of diphenylamine, 244.8 g (1.8 mol) of zinc chloride and 115.3 g of 85% phosphoric acid. (1.0 mol), the temperature was raised to 200-210 ° C with stirring, and the reaction was carried out for 6 h, and the liquid phase was traced to the reaction. Cool down to 130-140 ° C, add 30% sulfuric acid 400g, stir at 80 ° C for 2h, add 80 ° C water 300g stir for 0.5h, let stand to remove the lower layer of water, then add 300g water to repeat the above operation, and finally into the reaction bottle 300 g of ammonia water was added to precipitate a large amount of orange solid. The material in the reaction flask is suction filtered, rinsed with methanol, and dried to obtain 300.2 g of solid, ie, intermediate 2a, purity 98%, yield 95%;
中间体2a的结构通过LCMS得到确认.The structure of intermediate 2a was confirmed by LCMS.
质谱分析借助仪器附带软件得到317与318分子碎片峰,产品的分子量为316,与T+1和T+2吻合。Mass spectrometry The 317 and 318 molecular fragment peaks were obtained with the software supplied with the instrument. The molecular weight of the product was 316, which was consistent with T+1 and T+2.
(2)中间体2b的制备(2) Preparation of intermediate 2b
Figure PCTCN2017095373-appb-000010
Figure PCTCN2017095373-appb-000010
向500mL的四口烧瓶中加入31.6g(0.1mol)中间体2a、16.6g(0.12mol)碳酸钾、乙腈156g,80℃加热回流,滴加13.4g(0.11mol)氯乙酸乙酯,约1h滴加完,滴加完毕后继续反应8h,反应完毕,趁热过滤除去未反应的碳酸钾,减压蒸去大部分溶剂,析出固体。对反应瓶中的物料进行抽滤,甲醇漂洗,烘干得淡黄色固体36.8g,即中间体2b,纯度98%,收率91.5;31.6 g (0.1 mol) of Intermediate 2a, 16.6 g (0.12 mol) of potassium carbonate and 156 g of acetonitrile were added to a 500 mL four-necked flask, and the mixture was heated under reflux at 80 ° C, and 13.4 g (0.11 mol) of ethyl chloroacetate was added dropwise for about 1 hour. After the completion of the dropwise addition, the reaction was continued for 8 hours, and the reaction was completed. The unreacted potassium carbonate was removed by filtration while hot, and most of the solvent was evaporated under reduced pressure to precipitate a solid. The material in the reaction flask is subjected to suction filtration, rinsed with methanol, and dried to obtain 36.8 g of a pale yellow solid, that is, intermediate 2b, purity 98%, yield 91.5;
中间体2b的结构通过LCMS得到确认.The structure of intermediate 2b was confirmed by LCMS.
质谱分析借助仪器附带软件得到403与404分子碎片峰,产品的分子量为402,与T+1和T+2吻合。Mass spectrometry The 403 and 404 molecular fragment peaks were obtained with the software supplied with the instrument. The molecular weight of the product was 402, which was consistent with T+1 and T+2.
中间体2b的结构通过1H-NMR得到确认。The structure of the intermediate 2b was confirmed by 1 H-NMR.
1H-NMR(CDCl3,500MHz):3.6721-3.7232(3H,t),4.9034-4.9985(2H,q),7.0942(2H,s),7.3424-7.4765(2H,d),7.5432-7.6278(2H,q),7.6082-7.6191(2H,d),7.7634-7.7705(2H,d),7.9234-8.0509(2H,d),8.3233(1H,s)。 1H-NMR (CDCl3, 500MHz): 3.6721-3.7232 (3H, t), 4.9034-4.9985 (2H, q), 7.0942 (2H, s), 7.3424-7.4765 (2H, d), 7.5432-7.6278 (2H, q ), 7.6082-7.6191 (2H, d), 7.7634-7.7705 (2H, d), 7.9234-8.0509 (2H, d), 8.3233 (1H, s).
(3)产物2的制备:(3) Preparation of product 2:
Figure PCTCN2017095373-appb-000011
Figure PCTCN2017095373-appb-000011
向1000mL的四口烧瓶中加入180.4g(0.45mol)中间体2b、79.8g(0.3mol)原料2d、氢氧化锂1.3g、甲苯540g,控温90-100℃加热搅拌,边加热边蒸出反应产生的甲醇,并适时的补加甲苯,直至无甲醇蒸出,趁热过滤,将得到的滤液进行减压蒸馏,至甲苯残留小于5000ppm,得淡黄色粘稠物221g,收率92.4%,该混合物即为产物2。180.4 g (0.45 mol) of the intermediate 2b, 79.8 g (0.3 mol) of the raw material 2d, lithium hydroxide 1.3 g, and toluene 540 g were placed in a 1000 mL four-necked flask, and the mixture was heated and stirred at a temperature of 90-100 ° C, and distilled while heating. The methanol produced by the reaction is added with toluene in a timely manner until no methanol is distilled off, and filtered while hot, and the obtained filtrate is subjected to distillation under reduced pressure until the residue of toluene is less than 5000 ppm, and 221 g of a pale yellow viscous substance is obtained, yield is 92.4%. This mixture is the product 2.
实施例3-9Example 3-9
参照实施例1或2的方法,合成具有如下结构的产物3-9。The product 3-9 having the following structure was synthesized by the method of Example 1 or 2.
产物3: Product 3:
Figure PCTCN2017095373-appb-000012
Figure PCTCN2017095373-appb-000012
产物4:Product 4:
Figure PCTCN2017095373-appb-000013
Figure PCTCN2017095373-appb-000013
产物5: Product 5:
Figure PCTCN2017095373-appb-000014
Figure PCTCN2017095373-appb-000014
产物6:Product 6:
Figure PCTCN2017095373-appb-000015
Figure PCTCN2017095373-appb-000015
产物7:Product 7:
Figure PCTCN2017095373-appb-000016
Figure PCTCN2017095373-appb-000016
Figure PCTCN2017095373-appb-000017
Figure PCTCN2017095373-appb-000017
产物8:Product 8:
Figure PCTCN2017095373-appb-000018
Figure PCTCN2017095373-appb-000018
产物9:Product 9:
Figure PCTCN2017095373-appb-000019
Figure PCTCN2017095373-appb-000019
Figure PCTCN2017095373-appb-000020
Figure PCTCN2017095373-appb-000020
Figure PCTCN2017095373-appb-000021
Figure PCTCN2017095373-appb-000021
性能评价Performance evaluation
通过配制示例性光固化组合物(即感光性树脂组合物),对本发明光敏剂的应用性能进行评价。The application properties of the photosensitizer of the present invention were evaluated by formulating an exemplary photocurable composition (i.e., a photosensitive resin composition).
1、性能评价客体的制备1. Preparation of performance evaluation object
<感光性树脂层叠体的制备><Preparation of Photosensitive Resin Laminate>
将具有表1中所示组成的感光性树脂组合物和丙二醇单乙醚乙酸酯充分搅拌、混合,使用棒涂在作为支撑体的19μm厚的聚对苯二酸乙二醇酯薄膜的表面上,均匀涂布,然后在95℃的干燥机中干燥4min,形成感光性树脂层,厚度为40μm。接着在感光性树脂层的没有层叠聚对苯二酸乙二醇酯薄膜的表面上贴合作为保护层的23μm厚的聚乙烯薄膜,获得感光性树脂层叠体。The photosensitive resin composition having the composition shown in Table 1 and propylene glycol monoethyl ether acetate were thoroughly stirred and mixed, and coated on the surface of a 19 μm-thick polyethylene terephthalate film as a support using a rod. The film was uniformly coated, and then dried in a dryer at 95 ° C for 4 minutes to form a photosensitive resin layer having a thickness of 40 μm. Then, a 23 μm-thick polyethylene film which is a protective layer is bonded to the surface of the photosensitive resin layer on which the polyethylene terephthalate film is not laminated, to obtain a photosensitive resin laminate.
<基板表面整平> <The surface of the substrate is flattened>
作为感光度和分辨率评价用基板,在0.20MPa喷雾压力下用喷射洗涤研磨机处理的覆酮层压板,备用。As a substrate for sensitivity and resolution evaluation, a ketone laminate processed by a jet washing and polishing machine at a spray pressure of 0.20 MPa was used.
<层压><Lamination>
一边剥离感光性树脂层叠体的聚乙烯薄膜,一边表面整平,通过热辊层压机在105℃的辊温度下将该层叠体层压至预热至60℃的覆酮层压板上,气体压力为0.35MPa,层压速度为1.5m/min。While peeling off the polyethylene film of the photosensitive resin laminate, the surface was flattened, and the laminate was laminated to a ketone laminate preheated to 60 ° C by a hot roll laminator at a roll temperature of 105 ° C. The pressure was 0.35 MPa and the lamination speed was 1.5 m/min.
<曝光><exposure>
通过h射线类型的直接描绘式曝光装置(Digital Light Processing),用按照下述感光度评价的阶段式曝光表级数为8的曝光量进行曝光。The exposure was performed by an exposure amount of a stepwise exposure level of 8 which was evaluated by the following sensitivity using a hray type direct drawing exposure apparatus (Digital Light Processing).
<显影><development>
剥离聚对苯二酸乙二醇酯薄膜后,用2.38质量%的氢氧化四甲基铵水溶液在23℃显影2min,溶解除去感光性树脂层的未曝光部分,再用超纯水清洗一分钟。此时,将未曝光部分的感光性树脂层完全溶解所需的最少时间作为最小显影时间。After peeling off the polyethylene terephthalate film, it was developed with a 2.38 mass% aqueous solution of tetramethylammonium hydroxide at 23 ° C for 2 min to dissolve and remove the unexposed portion of the photosensitive resin layer, and then washed with ultrapure water for one minute. . At this time, the minimum time required to completely dissolve the photosensitive resin layer of the unexposed portion was taken as the minimum development time.
表1Table 1
Figure PCTCN2017095373-appb-000022
Figure PCTCN2017095373-appb-000022
Figure PCTCN2017095373-appb-000023
Figure PCTCN2017095373-appb-000023
注:表1中以代号表示的组分的名称/组成在表2中示出。Note: The names/compositions of the components indicated by the symbols in Table 1 are shown in Table 2.
表2Table 2
Figure PCTCN2017095373-appb-000024
Figure PCTCN2017095373-appb-000024
Figure PCTCN2017095373-appb-000025
Figure PCTCN2017095373-appb-000025
2、性能评价方法2, performance evaluation method
(1)相容性试验(1) Compatibility test
将具有表1所示组成的感光性树脂组合物充分搅拌、混合,使用棒涂布器均匀地涂布于作为支撑体的19μm厚的聚对苯二甲酸乙二醇酯薄膜的表面上。在95℃的干燥机中干燥4min,形成感光性树脂层。此后,目测涂布表面,按以下方式分级:The photosensitive resin composition having the composition shown in Table 1 was sufficiently stirred and mixed, and uniformly applied onto the surface of a 19 μm-thick polyethylene terephthalate film as a support using a bar coater. It was dried in a dryer at 95 ° C for 4 minutes to form a photosensitive resin layer. Thereafter, the coated surface was visually observed and classified as follows:
◇:涂布面均匀;◇: uniform coating surface;
◆:涂布面上析出未溶物。◆: Undissolved matter precipitated on the coated surface.
(2)感光度评价(2) Sensitivity evaluation
使用具有从透明到黑色的21级明亮度变化的Stouffer制造的21级阶段式曝光表对层压后基板曝光15min,以评价其感光度。曝光后,以最小显影时间的2倍时间进行显影,根据抗蚀膜完全残留的阶段式曝光表级数为8的曝光量,进行如下分级:The laminated substrate was exposed to light for 15 min using a 21-stage stage exposure meter manufactured by Stouffer, which has a 21 degree brightness change from transparent to black, to evaluate its sensitivity. After the exposure, the development was performed twice as long as the minimum development time, and the exposure was performed according to the exposure amount of the staged exposure level of 8 which was completely left by the resist film, and was classified as follows:
○:曝光量为20mJ/cm2以下;○: the exposure amount is 20 mJ/cm 2 or less;
◎:曝光量为20mJ/cm2-50mJ/cm2(不包括端值);◎: the exposure amount is 20 mJ/cm 2 -50 mJ/cm 2 (excluding the end value);
●:曝光量为50mJ/cm2以上。●: The exposure amount is 50 mJ/cm 2 or more.
(3)分辨率评价(3) Resolution evaluation
通过曝光部分和未曝光部分的宽度为1∶1的比率的线型图案掩模,对层压后的基板曝光15min,然后用最小显影时间的2倍时间进行显影,以正常形成固化抗蚀线的最小掩模线宽作为分辨率值。进行如下分级:The laminated substrate was exposed for 15 minutes by a line pattern mask having a ratio of the exposed portion and the unexposed portion having a width of 1:1, and then developed with twice the minimum development time to form a cured resist line normally. The minimum mask line width is used as the resolution value. Perform the following classification:
○:分辨率值为30μm以下;○: The resolution value is 30 μm or less;
◎:分辨率值为30μm-50μm(不包括端值);◎: The resolution value is 30 μm-50 μm (excluding the end value);
●:分辨率值为50μm以上。●: The resolution value is 50 μm or more.
(4)附着力评价 (4) Adhesion evaluation
通过曝光部分和未曝光部分的宽度为1∶100的比率的线型图案掩模,对层压后的基板曝光15min,然后用最小显影时间的2倍时间进行显影,以正常形成固化抗蚀线的最小掩模线宽作为附着力值。进行如下分级:The laminated substrate was exposed for 15 minutes by a line pattern mask having a ratio of the exposed portion and the unexposed portion having a width of 1:100, and then developed with twice the minimum development time to form a cured resist line normally. The minimum mask line width is used as the adhesion value. Perform the following classification:
○:附着力值为30μm以下;○: The adhesion value is 30 μm or less;
◎:附着力值为30μm-50μm(不包括端值);◎: adhesion value is 30μm-50μm (excluding end value);
●:附着力值为50μm以上。●: The adhesion value is 50 μm or more.
(5)水溶性评价(5) Water solubility evaluation
剥离聚对苯二酸乙二醇酯薄膜后,用2.38质量%的氢氧化四甲基铵水溶液在23℃显影2min,溶解除去感光性树脂层的未曝光部分,再用超纯水清洗一分钟。进行如下分级:After peeling off the polyethylene terephthalate film, it was developed with a 2.38 mass% aqueous solution of tetramethylammonium hydroxide at 23 ° C for 2 min to dissolve and remove the unexposed portion of the photosensitive resin layer, and then washed with ultrapure water for one minute. . Perform the following classification:
◇:完全溶解,无固体残留;◇: completely dissolved, no solid residue;
◆:涂布面上有固体析出。◆: Solids are deposited on the coated surface.
3、性能评价结果3. Performance evaluation results
性能评价结果列于表3。The performance evaluation results are shown in Table 3.
表3table 3
Figure PCTCN2017095373-appb-000026
Figure PCTCN2017095373-appb-000026
Figure PCTCN2017095373-appb-000027
Figure PCTCN2017095373-appb-000027
注:*1—不能形成抗蚀线,未充分固化,不能用于分辨率和附着力的评价。Note: *1—The resist line cannot be formed and is not fully cured. It cannot be used for evaluation of resolution and adhesion.
从表3的评价结果可以看出,在其他组分相同的情况下,使用了本发明的9-苯基吖啶类光敏剂的组合物(方案1-5)具有很好的相容性,感光度高且表现出很好的分辨率及附着力,水溶性良好,明显优于使用了现有光敏剂的比较例1-2。而比较例3,在仅含TPS光致产酸剂的情况下,组合物的相容性、感光度、分辨率、附着力和水溶性均远远低于使用了本发明的9-苯基吖啶类光敏剂的组合物(方案1-5)。比较例4表明,在无TPS和光敏剂存在条件下,组合物根本无法固化。As can be seen from the evaluation results of Table 3, the composition using the 9-phenyl acridine type photosensitizer of the present invention (Schemes 1-5) has good compatibility with the other components being the same. The sensitivity is high and exhibits good resolution and adhesion, and the water solubility is good, which is superior to Comparative Example 1-2 using the existing photosensitizer. In Comparative Example 3, the compatibility, sensitivity, resolution, adhesion and water solubility of the composition were far lower than those of the 9-phenyl group using the present invention in the case of containing only the TPS photoacid generator. A composition of an acridine photosensitizer (Schemes 1-5). Comparative Example 4 shows that the composition does not cure at all in the absence of TPS and the photosensitizer.
4、进一步表征4. Further characterization
配制如表4中所示配方的感光性树脂组合物。A photosensitive resin composition as formulated in Table 4 was prepared.
表4Table 4
Figure PCTCN2017095373-appb-000028
Figure PCTCN2017095373-appb-000028
Figure PCTCN2017095373-appb-000029
Figure PCTCN2017095373-appb-000029
注:表4中以代号表示的组分的名称/组成在表5中示出。Note: The names/compositions of the components indicated by the symbols in Table 4 are shown in Table 5.
表5table 5
Figure PCTCN2017095373-appb-000030
Figure PCTCN2017095373-appb-000030
参照上述评价方法,对感光度进行评价,评价结果列于表6。The sensitivity was evaluated by referring to the above evaluation method, and the evaluation results are shown in Table 6.
表6Table 6
Figure PCTCN2017095373-appb-000031
Figure PCTCN2017095373-appb-000031
Figure PCTCN2017095373-appb-000032
Figure PCTCN2017095373-appb-000032
注:*1——未充分固化。Note: *1 - not fully cured.
实验表明,本发明的光敏剂单独使用时,感光效果不佳,组合物不能充分固化。而在与自由基型光引发剂、光致产碱剂等光引发剂共同使用时,在总量不变的情况下,相比于单独使用光引发剂表现出了更高的感度。Experiments have shown that when the photosensitizer of the present invention is used alone, the photosensitivity is not good and the composition cannot be sufficiently cured. When used together with a photoinitiator such as a radical photoinitiator or a photobase generator, the higher the sensitivity, the higher the sensitivity than the photoinitiator alone.
综上,本发明的光敏剂在光固化领域表现出非常优异的应用性能,具有广阔的应用前景。另外,本发明的光敏剂不局限于上述配方所示应用领域,所有光固化涂料、油墨和光刻胶等体系中只要使用本发明的光敏剂,均在本专利保护范围之中。 In summary, the photosensitizer of the present invention exhibits excellent application performance in the field of photocuring and has broad application prospects. In addition, the photosensitizer of the present invention is not limited to the application fields indicated by the above formula, and all the photosensitizers of the present invention are used in all of the photocurable coatings, inks, and photoresists, and are all within the scope of this patent.

Claims (10)

  1. 一种9-苯基吖啶大分子类光敏剂,其特征在于,包括具有如式(I)所示结构的化合物中的至少一种:A 9-phenyl acridine macromolecular photosensitizer characterized by comprising at least one of the compounds having the structure represented by the formula (I):
    Figure PCTCN2017095373-appb-100001
    Figure PCTCN2017095373-appb-100001
    其中,among them,
    R1表示C1-C60的直链或支链的m+n价烷基,其中的-CH2-可任选地被氧、硫或1,4-亚苯基所取代;R 1 represents a C 1 -C 60 linear or branched m+n valent alkyl group, wherein -CH 2 - may be optionally substituted by oxygen, sulfur or 1,4-phenylene;
    A各自独立地表示-[(CHR4)x-O]y-,其中R4各自独立地表示氢、甲基或乙基,x为1-10的整数,y为1-20的整数;A each independently represents -[(CHR 4 ) x -O] y -, wherein R 4 each independently represents hydrogen, methyl or ethyl, x is an integer from 1 to 10, and y is an integer from 1 to 20;
    R2表示C1-C20的直链或支链亚烷基,其中的-CH2-可任选地被氧、硫或亚苯基所取代;R 2 represents a C 1 -C 20 linear or branched alkylene group, wherein -CH 2 - may be optionally substituted by oxygen, sulfur or phenylene;
    R3表示氢或取代基团;R 3 represents hydrogen or a substituent;
    m表示0-20的整数,n表示1-20的整数。m represents an integer of 0-20, and n represents an integer of 1-20.
  2. 根据权利要求1所述的9-苯基吖啶大分子类光敏剂,其特征在于:R1表示C1-C20的直链或支链的m+n价烷基,其中的-CH2-可任选地被氧或1,4-亚苯基所取代,条件是两个氧之间不直接相连。The 9-phenyl acridine macromolecular photosensitizer according to claim 1, wherein R 1 represents a C 1 - C 20 linear or branched m + n valent alkyl group, wherein -CH 2 - may optionally be substituted by oxygen or 1,4-phenylene, provided that the two oxygens are not directly linked.
  3. 根据权利要求1所述的9-苯基吖啶大分子类光敏剂,其特征在于:A表示-[(CHR4)x-O]y-,其中R4各自独立地表示氢、甲基或乙基,x为1-10的整数,y为1-20的整数。The 9-phenyl acridine macromolecular photosensitizer according to claim 1, wherein A represents -[(CHR 4 ) x -O] y -, wherein R 4 each independently represents hydrogen, methyl or Ethyl, x is an integer from 1 to 10, and y is an integer from 1 to 20.
  4. 根据权利要求1或3所述的9-苯基吖啶大分子类光敏剂,其特征在于:-[(CHR4)x-O]y-基团的末端氧原子与R1相连。The 9-phenyl acridine macromolecular photosensitizer according to claim 1 or 3, wherein a terminal oxygen atom of the -[(CHR 4 ) x -O] y - group is bonded to R 1 .
  5. 根据权利要求1所述的9-苯基吖啶大分子类光敏剂,其特征在于:R2表示C1-C8的直链或支链亚烷基,其中的-CH2-可任选地被氧或1,4-亚苯基所取代,条件是两个氧之间不直接相连。The 9-phenyl acridine macromolecular photosensitizer according to claim 1, wherein R 2 represents a C 1 - C 8 linear or branched alkylene group, wherein -CH 2 - is optional The ground is replaced by oxygen or 1,4-phenylene, provided that the two oxygens are not directly connected.
  6. 根据权利要求1所述的9-苯基吖啶大分子类光敏剂,其特征在于:R3选自H、CH3、NO2、或卤素。 The 9-phenyl acridine macromolecular photosensitizer according to claim 1, wherein R 3 is selected from the group consisting of H, CH 3 , NO 2 , or halogen.
  7. 根据权利要求1所述的9-苯基吖啶大分子类光敏剂,其特征在于:m表示0-7的整数,n表示1-8的整数,且m和n之和为2-8的整数。The 9-phenyl acridine macromolecular photosensitizer according to claim 1, wherein m represents an integer of 0-7, n represents an integer of 1-8, and the sum of m and n is 2-8. Integer.
  8. 权利要求1-7中任一项所述的9-苯基吖啶大分子类光敏剂的制备方法,包括以下步骤:The method for preparing a 9-phenyl acridine macromolecular photosensitizer according to any one of claims 1 to 7, comprising the steps of:
    (1)原料a和原料b在催化剂作用下反应得到中间体a;(1) The raw material a and the raw material b are reacted under the action of a catalyst to obtain an intermediate a;
    (2)将所述中间体a和原料c在含缚酸剂的溶剂中反应得到中间体b;(2) The intermediate a and the starting material c are reacted in a solvent containing an acid binding agent to obtain an intermediate b;
    (3)将所述中间体b和原料d在催化剂作用下发生酯交换反应,得到产物;(3) subjecting the intermediate b and the raw material d to a transesterification reaction under the action of a catalyst to obtain a product;
    反应方程式如下所示:The reaction equation is as follows:
    Figure PCTCN2017095373-appb-100002
    Figure PCTCN2017095373-appb-100002
    其中,R5表示C1-C8的直链或支链烷基。Wherein R 5 represents a C 1 -C 8 linear or branched alkyl group.
  9. 权利要求1-7中任一项所述的9-苯基吖啶大分子类光敏剂在光固化组合物中的应用。Use of the 9-phenyl acridine macromolecular photosensitizer according to any one of claims 1 to 7 in a photocurable composition.
  10. 根据权利要求9所述的应用,其特征在于:所述光固化组合物中使用的光引发剂选自光致产酸剂、光致产碱剂和自由基型光引发剂。 The use according to claim 9, wherein the photoinitiator used in the photocurable composition is selected from the group consisting of a photoacid generator, a photobase generator and a radical photoinitiator.
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