WO2018010373A1 - Automatic correcting method for workpiece clamping of grinding and polishing robot - Google Patents

Automatic correcting method for workpiece clamping of grinding and polishing robot Download PDF

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Publication number
WO2018010373A1
WO2018010373A1 PCT/CN2016/110426 CN2016110426W WO2018010373A1 WO 2018010373 A1 WO2018010373 A1 WO 2018010373A1 CN 2016110426 W CN2016110426 W CN 2016110426W WO 2018010373 A1 WO2018010373 A1 WO 2018010373A1
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Prior art keywords
workpiece
robot
displacement
polishing
polished
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PCT/CN2016/110426
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French (fr)
Chinese (zh)
Inventor
聂明星
蒋新华
邵明
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福建工程学院
聂明星
蒋新华
邵明
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Application filed by 福建工程学院, 聂明星, 蒋新华, 邵明 filed Critical 福建工程学院
Publication of WO2018010373A1 publication Critical patent/WO2018010373A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1612Programme controls characterised by the hand, wrist, grip control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/10Programme-controlled manipulators characterised by positioning means for manipulator elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • B25J11/005Manipulators for mechanical processing tasks
    • B25J11/0065Polishing or grinding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1628Programme controls characterised by the control loop
    • B25J9/1633Programme controls characterised by the control loop compliant, force, torque control, e.g. combined with position control
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/404Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for compensation, e.g. for backlash, overshoot, tool offset, tool wear, temperature, machine construction errors, load, inertia

Definitions

  • the invention relates to the field of industrial robot application, in particular to a method for automatically correcting workpiece clamping of a polishing and polishing robot, which is mainly used in the production process of a plumbing sanitary ware.
  • the polishing and polishing robot system is generally composed of a teaching box, a control cabinet, a robot body, a pressure sensor, a grinding head assembly, etc., and can realize continuous trajectory control and point control under the control of a computer, and its application fields include sanitary hardware industry, IT Industry, auto parts, industrial parts, medical equipment, wood building materials and furniture manufacturing, civil products, etc.
  • the clamping device may have a workpiece clamping deflection due to uneven force when clamping the edge of the positioning hole, and the deflection is related to offline programming or display. Teach the workpiece position during programming to compare the deviation in angle or displacement. Once the workpiece is deflected by the workpiece clamping, some parts may not be polished during the grinding process, or some parts may be polished excessively, thereby affecting the grinding effect. This gripping deflection can occur on each workpiece.
  • Robot polishing of plumbing fixtures is characterized by short processing time and a wide variety of products. Usually, a plumbing bathroom machine has a grinding time of about 1 minute. It is very time consuming if the operator manually detects the deflection value by using the handheld device. It is impossible to realize the deflection detection of each workpiece during processing, so the manual detection method cannot meet the processing requirements of large-scale robots at all.
  • the technical problem to be solved by the invention is to provide a method for automatically correcting the workpiece clamping of the polishing and polishing robot, realizing the online automatic correcting function of the workpiece, greatly improving the processing quality of the product and reducing the defective product rate.
  • the invention is realized by the method of automatically correcting the workpiece clamping of the polishing and polishing robot, comprising the following steps:
  • Step 10 For each batch of workpiece to be polished, first select a standard component by manual operation of the operator, and then determine the position data of the standard component by using the detecting device;
  • Step 20 The control computer sends an instruction, so that the robot automatically captures the workpiece to be corrected, and the position data of the workpiece to be corrected is determined by the detecting device;
  • Step 30 The control computer performs a correction calculation on the position data of the standard part and the position data of the workpiece to be corrected, and obtains the deflection value of the displacement and the angle of the workpiece to be corrected relative to the standard part, and sends the deflection value to the robot controller; the robot controller is The deflection value of the displacement and the angle is adjusted for the workpiece to be corrected, and the control arm is polished and polished by the coordinate adjusted position to complete the online correcting processing of the workpiece.
  • the detecting device comprises a displacement sensor, a signal transmitter and a multi-channel collector which are sequentially connected by a transmission cable;
  • the displacement sensor converts the measured distance into a resistance signal
  • the signal transmitter processes the displacement sensor resistance signal, converts it into a 4-20 mA current signal change by a semiconductor device, and then performs isolation conversion by a light sensing or a magnetic sensing device to further optimize the current signal;
  • the multi-channel collector automatically collects a current signal from the signal transmitter, converts it into a digital signal, and sends it to a control computer for analysis and processing.
  • step 10 is:
  • the displacement sensor converts the linear displacement of the probe into a resistance change amount, and then the displacement of the displacement sensor resistance is processed by the signal transmitter, modulated and converted into a current signal, and is isolated and converted by a light sensor or a magnetic sensing device.
  • the multi-channel collector automatically collects the current signal from the signal transmitter and converts it into a displacement value represented by the digital signal, and transmits it to the control computer;
  • the control computer records the current three test planes of XY, YZ, and ZX, reads the displacement value of the multi-channel collector, and forms a plane including the plane of the workpiece surface of the standard part and the displacement value of the corresponding displacement sensor.
  • the binary data of the displacement amount that is, ⁇ (XY, x), (YZ, y), (ZX, z) ⁇ , thus forming the contrast correction standard data, and at the same time, the saving robot moves from the reference coordinate origin to the The motion path of the detection start position, and the motion path of the workpiece in the three test planes of the XY, YZ, and ZX contact displacement sensor probes, as a motion program file for automatic correction afterwards;
  • XY, YZ, ZX in ⁇ (XY, x), (YZ, y), (ZX, z) ⁇ represent three test planes, and x, y, and z respectively indicate that the standard parts are in contact in three test planes. The distance measured by the displacement sensor probe.
  • step 20 The specific process of the step 20 is:
  • the robot automatically grips the workpiece to be polished, and moves the workpiece to be polished to the inspection area to be inspected according to the motion program file;
  • the robot controls the robot arm according to the motion program file to make the workpiece to be polished to contact the probe of the displacement sensor of the detecting device at three test planes of XY, YZ and ZX respectively;
  • the displacement sensor converts the linear displacement of the probe into a resistance change amount, and then the signal
  • the transmitter processes the displacement sensor resistance change, modulates and converts it into a current signal, and performs isolation conversion by a light sensor or a magnetic sensing device to further optimize the current signal, and the multi-channel collector automatically collects the current signal to the signal transmitter.
  • the displacement sensor displacement value forms a binary data containing plane and displacement, ie ⁇ (XY, x'), (YZ, y'), (ZX, z') ⁇ , thus forming the workpiece to be polished Location data;
  • XY, YZ, ZX in ⁇ (XY, x'), (YZ, y'), (ZX, z') ⁇ represent three test planes
  • x', y', and z' respectively represent the workpiece in three The distance measured by the contact displacement sensor probe in the test plane.
  • step 30 The specific process of the step 30 is:
  • the control computer compares the position data measured by the workpiece in three planes with the deviation correction standard data measured in step (14), and performs the correction calculation to obtain the three coordinate directions of X, Y and Z in the Cartesian coordinate system.
  • the linear offset value and the angular deflection value the control computer transmits the linear offset value and the angular deflection value to the robot controller, the robot controller performs coordinate adjustment on the polished workpiece, and controls the mechanical arm to perform corresponding motion to correct the workpiece to be polished to The polishing process can be performed in the correct position.
  • the correcting method of the invention solves the problem of workpiece deflection caused by the uneven force of the clamp and the positioning hole when the robot grinds and polishes the plumbing of the bathroom blank, realizes the online automatic deviation correction when the robot grips the workpiece, and deflects the workpiece
  • the data is converted into a robot system program deflection command, and then the control computer transmits the program deflection command to the robot control system through the robot interaction interface. Then, during the polishing process, the robot control system adjusts the workpiece polishing angle and position according to the deflection command.
  • To achieve online rectification to solve the over-grinding or under-grinding of robot polishing and polishing plumbing products, greatly improve the processing quality of products and reduce the defective product rate.
  • FIG. 1 is a system frame for automatically clamping a workpiece clamping method for a water-heating bathroom polishing and polishing robot of the present invention
  • FIG. 2 is a schematic view showing the deflection of the workpiece by taking the XY plane as an example.
  • the automatic correcting method of the invention needs to provide a detecting device and a control computer, the detecting device is connected with the control computer, uploads the position data to the control computer, and accepts the command control of the control computer.
  • the detecting device comprises a displacement sensor, a signal transmitter and a multi-channel collector connected in sequence; the displacement sensor converts the measured distance into a resistance signal; and the signal transmitter processes the displacement sensor resistance signal through the semiconductor
  • the device is modulated and converted into a current signal of 4-20 mA, and then isolated and converted by a light sensing or magnetic sensing device to further optimize the current signal; the multi-channel collector automatically collects the current signal from the signal transmitter and converts the current signal After being digital, it is sent to the control computer for analysis and processing.
  • the automatic rectification method of the present invention is divided into three stages, the first stage is a standard part measurement, which is a comparison standard for future rectification; the second stage is the deflection correction of the workpiece to be corrected; the third stage is the rectification processing, including Deflection calculation and deflection adjustment; after the automatic correction is completed, the polishing operation can be performed.
  • This stage is for each batch of workpiece to be polished. Firstly, a standard part is selected by the operator's manual teaching method, and then the position data of the standard part is determined by the detecting device; the specific process is:
  • the operator uses the teaching box to operate the robot to pick up a workpiece as a standard part, and use the measuring instrument (the measuring instrument only needs to have three vertical planes, and the measuring arm passes through the robot arm) Clamp the workpiece to three planes, for example, select the XY plane first, observe the error in the XY plane with the eye, and manually perform the rectification processing so that the XY plane of the workpiece is parallel to the XY plane of the measuring instrument, and record the motion trajectory during the entire rectification process.
  • the measuring instrument the measuring instrument only needs to have three vertical planes, and the measuring arm passes through the robot arm
  • the operator moves the robot arm to the detection device by operating the robot arm through the teaching box.
  • the detection starting position of the inspection area is such that the workpiece touches the probe of the displacement sensor of the detecting device in three test planes of XY, YZ and ZX;
  • the displacement sensor converts the linear displacement of the probe into a resistance change amount, and then the displacement of the displacement sensor resistance is processed by the signal transmitter, modulated and converted into a current signal, and is isolated and converted by a light sensor or a magnetic sensing device.
  • the multi-channel collector automatically collects the current signal from the signal transmitter and converts it into a displacement value represented by the digital signal, and transmits it to the control computer;
  • the control computer records the current three test planes of XY, YZ, and ZX, reads the displacement value of the multi-channel collector, and forms a plane including the plane of the workpiece surface of the standard part and the displacement value of the corresponding displacement sensor.
  • the binary data of the displacement amount that is, ⁇ (XY, x), (YZ, y), (ZX, z) ⁇ , thus forming the contrast correction standard data, and at the same time, the saving robot moves from the reference coordinate origin to the The motion path of the detection start position, and the motion path of the workpiece in the three test planes of the XY, YZ, and ZX contact displacement sensor probes, as a motion program file for automatic correction afterwards;
  • XY, YZ, ZX in ⁇ (XY, x), (YZ, y), (ZX, z) ⁇ represent three test planes, and x, y, and z respectively indicate that the standard parts are in contact in three test planes. The distance measured by the displacement sensor probe.
  • control computer sends an instruction to enable the robot to automatically grasp the workpiece to be corrected, and the position data of the workpiece to be corrected is determined by the detecting device; the specific process is:
  • the robot automatically grips the workpiece to be polished, and moves the workpiece to be polished to the inspection area to be inspected according to the motion program file;
  • the robot controls the robot arm according to the motion program file to make the workpiece to be polished to contact the probe of the displacement sensor of the detecting device at three test planes of XY, YZ and ZX respectively;
  • the displacement sensor converts the linear displacement of the probe into a resistance change amount, and then the displacement of the displacement sensor is processed by the signal transmitter, modulated and converted into a current signal, and is isolated and converted by a light sensor or a magnetic sensing device.
  • the multi-channel collector automatically collects the current signal from the signal transmitter and converts it into a displacement value represented by the digital signal, and transmits it to the control computer; the control computer records the current XY, YZ, ZX test.
  • Plane, read multi-channel collector The displacement value, the plane of the workpiece surface to be polished and the corresponding displacement sensor displacement value, form a binary data containing plane and displacement, ie ⁇ (XY, x'), (YZ, y'), (ZX, z') ⁇ , thus forming position data of the workpiece to be polished;
  • XY, YZ, ZX in ⁇ (XY, x'), (YZ, y'), (ZX, z') ⁇ represent three test planes
  • x', y', and z' respectively represent the workpiece in three The distance measured by the contact displacement sensor probe in the test plane.
  • control computer corrects the position data of the standard part and the position data of the workpiece to be corrected, and obtains the deflection value of the displacement and angle of the workpiece to be corrected relative to the standard part, and supplies the deflection value to the robot controller;
  • robot controller is The deflection value of the displacement and the angle is adjusted for the workpiece to be corrected, and the control arm is polished and polished by the coordinate adjusted position to complete the online correcting processing of the workpiece.
  • the control computer compares the position data measured by the workpiece in three planes with the deviation correction standard data measured in step (14), and performs the correction calculation to obtain the three coordinate directions of X, Y and Z in the Cartesian coordinate system.
  • the linear offset value and the angular deflection value the control computer transmits the linear offset value and the angular deflection value to the robot controller, the robot controller performs coordinate adjustment on the polished workpiece, and controls the mechanical arm to perform corresponding motion to correct the workpiece to be polished to The polishing process can be performed in the correct position.
  • Fig. 1 Taking the plumbing bathroom workpiece as an example, as shown in Fig. 1, it is a water-heating bathroom polishing and polishing robot workpiece clamping automatic correction system frame diagram, including five parts, wherein each part produces the result as the next part of data processing Object.
  • the first part is the comparison standard data required for the deflection calculation.
  • the operator uses the robot teaching box to operate the robot arm to pick up a workpiece, and adjust the posture of the workpiece with the relevant measuring instrument to make the workpiece The position satisfies the grinding accuracy requirement, and then the teaching robot moves the current point of the workpiece to the detection device to be detected, and then teaches the robot arm movement to measure the displacement values obtained by the three plane contact displacement sensor probes in XY, YZ, and ZX. This value is used as the benchmark data for online corrective processing of the same batch of workpieces;
  • the second part is to measure the displacement value of the workpiece to be corrected, and the displacement value obtained by the three-plane contact displacement sensor probe of the workpiece to be corrected by the detecting device is determined by the detecting device.
  • the difference from the first part is that the measuring robot arm is determined.
  • the movement is automatically completed by a program path, which is a path program saved in a program form during the first part teaching operation, the program path includes manually adjusting the workpiece posture and then the operator teaches the robot to move the workpiece to the detecting device.
  • the third part is the deflection calculation and adjustment.
  • the control computer inputs the displacement data and the reference data measured by the workpiece to be corrected to the correction algorithm.
  • the correction algorithm calculates the workpiece to be corrected in the Cartesian coordinate system in X, Y, Z. a linear offset on a linear coordinate, and a corresponding angular deflection value;
  • the fourth part is the deflection adjustment, that is, the linear offset and the angle deflection value of the workpiece to be corrected by the control computer are transmitted to the robot controller.
  • the robot controller performs matrix transformation according to the built-in coordinate transformation, and the execution process is performed in each action.
  • the fifth part is to polish and polish the workpiece, that is, the robot controller controls the robot arm according to the set polishing and polishing procedure, and combines the mechanical arm adjustment value obtained in the fourth part to control the mechanical arm to complete the specific grinding action to achieve the product grinding.
  • the motion path planning control required for accuracy.
  • the main steps of the standard part position detection process are:
  • Step (1) The operator uses the robot teaching box to operate the robot gripper to grip the workpiece, and the workpiece reaches the designated position, and step 2 is performed.
  • Step (2) The operator measures the center hole of the workpiece by the measuring instrument, and detects whether the three faces of the positioning holes XY, YZ and ZX are parallel to the three planes of the reference coordinate system XY, YZ and ZX, if not parallel. Then there is deflection, the workpiece posture is adjusted by the teaching box, after the position and posture adjustment, step (3) is performed; if the workpiece does not have deflection, the process directly proceeds to step (3).
  • Step (3) The operator controls the movement of the robot arm through the teaching box, moves the workpiece from the designated reference position to the detection device to be detected, and performs step 4.
  • Step (4) the operator selects one point on the three faces of the workpiece XY, YZ, ZX through the teaching box, and contacts the displacement sensor probe of the detecting device to deform the probe, causing the displacement of the displacement sensor to change;
  • the device automatically collects the resistance change value of the displacement sensor and converts it into a current change value;
  • the multi-channel collector collects the current signal from the signal transmitter and converts it into a digital signal.
  • control computer records the current face, touch point coordinates and displacement, forming a five-tuple (respectively: plane number, current point coordinate x value, current point coordinate y value, current point coordinate z value, exploration The needle displacement amount); during the saving step (3) to the step (4), the operator teaches the robot arm walking path as the workpiece displacement measuring path program to be corrected. The standard part displacement measurement is completed.
  • the main steps of the online correction process of the workpiece are:
  • the motion track program is detected, and the latter (ie, the workpiece detection motion track program) is inserted into the workpiece clamping block of the former (the robot's polished motion track program) to form a new machining program with position deflection detection, and the steps are entered.
  • the latter ie, the workpiece detection motion track program
  • the workpiece clamping block of the former the robot's polished motion track program
  • the sensor probe is contacted, and then the signal is converted by the signal transmitter and the multi-channel collector, and finally the position data is transmitted to the control computer, and the process proceeds to step (d).
  • the XY plane is taken as an example to calculate the deflection of the workpiece.
  • the calculation methods of the other two planes (YZ, ZX plane) are similar.
  • the figure shows the comparison between the standard part contact displacement sensor probe and the workpiece to be corrected and the displacement sensor probe.
  • the point A is the preset point, and its coordinate is (x0, y0). After the probe, the center of the clamping position of the workpiece is located at the point; point B is the origin of the displacement sensor, and its coordinate is (x1, y1).
  • point C be the point where the standard part contacts the displacement sensor probe and stay there.
  • the probe is deformed by contact.
  • the distance of CB is L1 to represent the deformation distance.
  • point D be the point at which the workpiece to be corrected is in contact with the displacement sensor probe, and the probe is deformed by contact.
  • the distance of DB is L2 to represent the deformation distance.
  • is the standard contact probe
  • the workpiece clamps the center hole to form an angle with the contact point C and the X axis.
  • is the workpiece to be positioned and the contact point D after the workpiece is contacted by the workpiece to be corrected. The angle formed by the X axis.
  • the angular deviation ⁇ of the workpiece to be corrected and the standard part can be calculated by the following formula:
  • is the angle of the workpiece in the XY plane relative to the standard member, and the angle of the workpiece in the YZ, ZX plane relative to the standard member can be calculated as described above, and will not be described again.

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  • Robotics (AREA)
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Abstract

An automatic correcting method for workpiece clamping of a grinding and polishing robot. For each batch of workpieces to be polished, an operator first selects a standard part in a manual demonstration manner, and then a detection apparatus measures position data of said standard part; a control computer sends an instruction to enable the robot to automatically clamp a workpiece to be corrected, and the detection apparatus measures the position data of the workpiece to be corrected; a control computer performs correcting calculation on the position data of both the standard part and the workpiece to be corrected, so as to obtain displacement and angle deflection values of the workpiece to be corrected relative to the standard part, and sending the same to a controller of the robot; according to the displacement and angle deflection values, the controller of the robot performs coordinate adjustment on the workpiece to be corrected, controls the robot arm to perform a grinding and polishing operation at an adjusted coordinate position, thus completing online correction processing of the workpiece. The function of online automatic correction of workpieces may be achieved, thereby largely improving the quality of product machining, and reducing the defective rate.

Description

打磨抛光机器人工件夹持的自动纠偏方法Automatic correction method for workpiece clamping of polishing and polishing robot 技术领域Technical field
本发明涉及一种工业机器人应用领域,特别涉及一种打磨抛光机器人工件夹持自动纠偏方法,其主要应用在水暖卫浴的生产工艺中。The invention relates to the field of industrial robot application, in particular to a method for automatically correcting workpiece clamping of a polishing and polishing robot, which is mainly used in the production process of a plumbing sanitary ware.
背景技术Background technique
打磨抛光机器人是现代工业机器人众多种类的一种,用于替代传统人工进行工件的打磨抛光工作,主要用于工件的表面打磨,棱角去毛刺,焊缝打磨,内腔内孔去毛刺,孔口螺纹口加工等工作。打磨抛光机器人系统一般由示教盒、控制柜、机器人本体、压力传感器、磨头组件等部分组成,可以在计算机的控制下实现连续轨迹控制和点位控制,其应用领域包括卫浴五金行业、IT行业、汽车零部件、工业零件、医疗器械、木材建材家具制造、民用产品等。Grinding and polishing robot is one of the many types of modern industrial robots. It is used to replace the traditional manual grinding and polishing of workpieces. It is mainly used for surface grinding of workpieces, deburring of corners, grinding of welds, deburring of inner bores, and orifices. Threading processing, etc. The polishing and polishing robot system is generally composed of a teaching box, a control cabinet, a robot body, a pressure sensor, a grinding head assembly, etc., and can realize continuous trajectory control and point control under the control of a computer, and its application fields include sanitary hardware industry, IT Industry, auto parts, industrial parts, medical equipment, wood building materials and furniture manufacturing, civil products, etc.
打磨抛光是水暖卫浴行业最基础的一道工序,传统人工打磨方式存在劳动强大度、工作环境粉尘多,且面临严重的用工短缺问题。打磨抛光机器人打磨颜色更均匀,可24小时不间断工作,对环境要求较人低,因此打磨抛光机器人替代人工打磨是大势所趋。在水暖卫浴行业进行机器人打磨抛光时,机器人首先应通过夹持具夹取工件,然后再通过各关节的轨迹运动或点位运动到达砂轮后,按程序设定打磨方式进行打磨作业。但是,由于水暖卫浴工件(例如水龙头)其夹持的定位孔径较小,夹持具在夹取定位孔边沿时可能因为受力不均而存在工件夹取偏转,该偏转是与离线编程或示教编程过程中夹持的工件位置相比较在角度或位移的偏差。一旦工件夹持出现工件偏转就会在打磨过程中,出现一些部位打磨不到,或者一些部位打磨过度,从而影响打磨效果。这种夹取偏转有可能发生在每个工件上。机器人打磨水暖卫浴工件的特点是加工时间短、产品种类多,通常一个水暖卫浴产品机器打磨时间在1分钟左右,如果通过操作员利用手持设备人工检测偏转值,是非常耗时 的,不可能实现加工时对每个工件的偏转检测,因此人工检测方法根本无法满足大批量机器人加工要求。Grinding and polishing is the most basic process in the plumbing and sanitary industry. The traditional manual grinding method has the labor intensity, the working environment is dusty, and it faces serious shortage of labor. Grinding and polishing robots are more uniform in color, can work 24 hours a day, and require less environmental requirements. Therefore, it is an irresistible trend to polish and polish robots instead of manual grinding. When the robot is polished and polished in the plumbing and sanitary industry, the robot should first pick up the workpiece through the clamping device, and then reach the grinding wheel through the trajectory movement or point movement of each joint, and then grind the grinding according to the program setting. However, since the plumbing fixture (such as the faucet) has a small positioning hole for clamping, the clamping device may have a workpiece clamping deflection due to uneven force when clamping the edge of the positioning hole, and the deflection is related to offline programming or display. Teach the workpiece position during programming to compare the deviation in angle or displacement. Once the workpiece is deflected by the workpiece clamping, some parts may not be polished during the grinding process, or some parts may be polished excessively, thereby affecting the grinding effect. This gripping deflection can occur on each workpiece. Robot polishing of plumbing fixtures is characterized by short processing time and a wide variety of products. Usually, a plumbing bathroom machine has a grinding time of about 1 minute. It is very time consuming if the operator manually detects the deflection value by using the handheld device. It is impossible to realize the deflection detection of each workpiece during processing, so the manual detection method cannot meet the processing requirements of large-scale robots at all.
根据查询国内文献、专利资料情况看,还未见打磨抛光机器人工件纠偏方法相关报道。According to the domestic literature and patent data, there is no report on the method of correcting the workpiece of the polishing and polishing robot.
发明内容Summary of the invention
本发明要解决的技术问题,在于提供一种打磨抛光机器人工件夹持自动纠偏方法,实现工件在线自动纠偏功能,大幅提高产品加工质量,减少残次品率。The technical problem to be solved by the invention is to provide a method for automatically correcting the workpiece clamping of the polishing and polishing robot, realizing the online automatic correcting function of the workpiece, greatly improving the processing quality of the product and reducing the defective product rate.
本发明是这样实现的:一种打磨抛光机器人工件夹持的自动纠偏方法,包括如下步骤:The invention is realized by the method of automatically correcting the workpiece clamping of the polishing and polishing robot, comprising the following steps:
步骤10、对每一批次待打磨的工件,首先通过操作员手动示教方式选取一个标准件,再通过检测装置测定该标准件的位置数据;Step 10: For each batch of workpiece to be polished, first select a standard component by manual operation of the operator, and then determine the position data of the standard component by using the detecting device;
步骤20、由控制计算机发送指令,使机器人自动夹取待纠偏工件,通过检测装置测定该待纠偏工件的位置数据;Step 20: The control computer sends an instruction, so that the robot automatically captures the workpiece to be corrected, and the position data of the workpiece to be corrected is determined by the detecting device;
步骤30、控制计算机对标准件的位置数据和待纠偏工件的位置数据进行纠偏计算,得出待纠偏工件相对于标准件的位移和角度的偏转值,并输送给机器人控制器;机器人控制器根据所述位移和角度的偏转值对待纠偏工件进行坐标调整,控制机械臂以坐标调整后的位置进行打磨抛光作业,完成工件的在线纠偏加工。Step 30: The control computer performs a correction calculation on the position data of the standard part and the position data of the workpiece to be corrected, and obtains the deflection value of the displacement and the angle of the workpiece to be corrected relative to the standard part, and sends the deflection value to the robot controller; the robot controller is The deflection value of the displacement and the angle is adjusted for the workpiece to be corrected, and the control arm is polished and polished by the coordinate adjusted position to complete the online correcting processing of the workpiece.
进一步的,所述检测装置包括依次通过传输电缆连接的位移传感器、信号变送器及多路采集器;Further, the detecting device comprises a displacement sensor, a signal transmitter and a multi-channel collector which are sequentially connected by a transmission cable;
所述位移传感器把被测距离转换为电阻信号;The displacement sensor converts the measured distance into a resistance signal;
所述信号变送器对位移传感器电阻信号进行处理,通过半导体器件调制变换成4~20mA的电流信号变化,然后通过光感或磁感器件进行隔离转换,以对电流信号作进一步优化;The signal transmitter processes the displacement sensor resistance signal, converts it into a 4-20 mA current signal change by a semiconductor device, and then performs isolation conversion by a light sensing or a magnetic sensing device to further optimize the current signal;
所述多路采集器从信号变送器自动采集电流信号,并将其转化成数字信号后送到控制计算机进行分析处理。 The multi-channel collector automatically collects a current signal from the signal transmitter, converts it into a digital signal, and sends it to a control computer for analysis and processing.
进一步的,所述步骤10的具体过程是:Further, the specific process of step 10 is:
(11)对于每一批待打磨的工件,首先操作人员通过示教盒操作机器人夹取一工件作为标准件,通过示教装置手动调整机器人各轴的运动轨迹,使夹取的标准件相对于参考坐标系原点的直线坐标偏转和旋转角度偏转,满足打磨加工精度要求的误差范围;(11) For each batch of workpiece to be polished, first, the operator uses the teaching box to operate the robot to pick up a workpiece as a standard part, and manually adjust the movement trajectory of each axis of the robot through the teaching device so that the clamped standard parts are relative to The linear coordinate deflection and the rotation angle deflection of the origin of the reference coordinate system satisfy the error range required for the grinding processing precision;
(12)操作人员通过示教盒操作机器人手臂将标准件移动到检测装置待检区的检测起始位置,使工件在XY、YZ、ZX三个测试平面内去接触检测装置的位移传感器的探针;(12) The operator moves the standard arm through the teaching box to move the standard part to the detection start position of the inspection area of the detection device, so that the workpiece touches the displacement sensor of the detection device in three test planes of XY, YZ and ZX. needle;
(13)所述位移传感器将探针的直线位移转换为电阻变化量,再由信号变送器将位移传感器电阻变化进行处理,调制变换成电流信号,并通过光感或磁感器件进行隔离转换,多路采集器从信号变送器自动采集电流信号,并将其转化成数字信号表示的位移值,传送至控制计算机;(13) The displacement sensor converts the linear displacement of the probe into a resistance change amount, and then the displacement of the displacement sensor resistance is processed by the signal transmitter, modulated and converted into a current signal, and is isolated and converted by a light sensor or a magnetic sensing device. The multi-channel collector automatically collects the current signal from the signal transmitter and converts it into a displacement value represented by the digital signal, and transmits it to the control computer;
(14)所述控制计算机记录当前XY、YZ、ZX三个测试平面,读取多路采集器的位移值,将标准件的工件面所在平面及相对应的位移传感器的位移值形成一个包含平面和位移量的二元组数据,即{(XY,x),(YZ,y),(ZX,z)},这样就形成了纠偏对比标准数据,同时,保存机器人从参考坐标原点移动到所述检测起始位置的运动路径,以及工件在XY、YZ、ZX三个测试平面接触位移传感器探针的运动路径,作为以后自动纠偏的运动程序文件;(14) The control computer records the current three test planes of XY, YZ, and ZX, reads the displacement value of the multi-channel collector, and forms a plane including the plane of the workpiece surface of the standard part and the displacement value of the corresponding displacement sensor. And the binary data of the displacement amount, that is, {(XY, x), (YZ, y), (ZX, z)}, thus forming the contrast correction standard data, and at the same time, the saving robot moves from the reference coordinate origin to the The motion path of the detection start position, and the motion path of the workpiece in the three test planes of the XY, YZ, and ZX contact displacement sensor probes, as a motion program file for automatic correction afterwards;
其中,{(XY,x),(YZ,y),(ZX,z)}中的XY、YZ、ZX表示三个测试平面,x、y、z分别表示标准件在三个测试平面内接触位移传感器探针所测得的距离。Among them, XY, YZ, ZX in {(XY, x), (YZ, y), (ZX, z)} represent three test planes, and x, y, and z respectively indicate that the standard parts are in contact in three test planes. The distance measured by the displacement sensor probe.
所述步骤20的具体过程为:The specific process of the step 20 is:
(21)机器人自动夹取待打磨工件,按所述运动程序文件将待打磨工件移动到检测装置待检区;(21) The robot automatically grips the workpiece to be polished, and moves the workpiece to be polished to the inspection area to be inspected according to the motion program file;
(22)机器人根据所述运动程序文件控制机械臂使待打磨工件分别在XY、YZ、ZX三个测试平面去接触检测装置的位移传感器的探针;(22) The robot controls the robot arm according to the motion program file to make the workpiece to be polished to contact the probe of the displacement sensor of the detecting device at three test planes of XY, YZ and ZX respectively;
(23)所述位移传感器将探针的直线位移转换为电阻变化量,再由信号 变送器将位移传感器电阻变化进行处理,调制变换成电流信号,并通过光感或磁感器件进行隔离转换,以对电流信号进一步优化,多路采集器对信号变送器自动采集电流信号,并将其转化成数字信号表示的位移值,传送至控制计算机;控制计算机记录当前XY、YZ、ZX测试平面,读取多路采集器位移值,将待打磨工件的工件面所在平面及相对应的位移传感器位移值,形成一个包含平面和位移量的二元组数据,即{(XY,x′),(YZ,y′),(ZX,z′)},这样就形成了待打磨工件的位置数据;(23) The displacement sensor converts the linear displacement of the probe into a resistance change amount, and then the signal The transmitter processes the displacement sensor resistance change, modulates and converts it into a current signal, and performs isolation conversion by a light sensor or a magnetic sensing device to further optimize the current signal, and the multi-channel collector automatically collects the current signal to the signal transmitter. And convert it into the displacement value represented by the digital signal, and send it to the control computer; the control computer records the current XY, YZ, ZX test plane, reads the displacement value of the multi-channel collector, and the plane of the workpiece surface to be polished and corresponding The displacement sensor displacement value forms a binary data containing plane and displacement, ie {(XY, x'), (YZ, y'), (ZX, z')}, thus forming the workpiece to be polished Location data;
其中,{(XY,x′),(YZ,y′),(ZX,z′)}中的XY、YZ、ZX表示三个测试平面,x′、y′、z′分别表示工件在三个测试平面内接触位移传感器探针所测得的距离。Where XY, YZ, ZX in {(XY, x'), (YZ, y'), (ZX, z')} represent three test planes, and x', y', and z' respectively represent the workpiece in three The distance measured by the contact displacement sensor probe in the test plane.
所述步骤30具体过程是:The specific process of the step 30 is:
控制计算机将待打磨工件在三个平面内测得的位置数据,结合步骤(14)测得的纠偏对比标准数据,进行纠偏计算得到在笛卡尔坐标系中X,Y,Z三个坐标方向的线性偏移值以及角度偏转值;控制计算机将线性偏移值以及角度偏转值传输给机器人控制器,机器人控制器对待打磨工件进行坐标调整,控制机械臂做出相应运动,使待打磨工件纠正到正确位置,即可进行打磨抛光程序。The control computer compares the position data measured by the workpiece in three planes with the deviation correction standard data measured in step (14), and performs the correction calculation to obtain the three coordinate directions of X, Y and Z in the Cartesian coordinate system. The linear offset value and the angular deflection value; the control computer transmits the linear offset value and the angular deflection value to the robot controller, the robot controller performs coordinate adjustment on the polished workpiece, and controls the mechanical arm to perform corresponding motion to correct the workpiece to be polished to The polishing process can be performed in the correct position.
本发明具有如下优点:本发明纠偏方法解决机器人打磨抛光水暖卫浴毛坯件时,由于夹具和定位孔受力不均而导致的工件偏转问题,实现机器人夹持工件时在线自动纠偏,并将工件偏转数据转换成机器人系统程序偏转指令,再由控制计算机通过机器人交互接口,将程序偏转指令传输给机器人控制系统,随后在打磨抛光过程中,机器人控制系统将根据偏转指令来调整工件打磨抛光角度和位置,实现在线纠偏,以解决机器人打磨抛光水暖卫浴产品出现的过打磨或欠打磨,大幅提高产品加工质量,减少残次品率。The invention has the following advantages: the correcting method of the invention solves the problem of workpiece deflection caused by the uneven force of the clamp and the positioning hole when the robot grinds and polishes the plumbing of the bathroom blank, realizes the online automatic deviation correction when the robot grips the workpiece, and deflects the workpiece The data is converted into a robot system program deflection command, and then the control computer transmits the program deflection command to the robot control system through the robot interaction interface. Then, during the polishing process, the robot control system adjusts the workpiece polishing angle and position according to the deflection command. To achieve online rectification, to solve the over-grinding or under-grinding of robot polishing and polishing plumbing products, greatly improve the processing quality of products and reduce the defective product rate.
附图说明DRAWINGS
下面参照附图结合实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the embodiments with reference to the accompanying drawings.
图1为本发明水暖卫浴打磨抛光机器人工件夹持自动纠偏方法系统框 架图。1 is a system frame for automatically clamping a workpiece clamping method for a water-heating bathroom polishing and polishing robot of the present invention; Frame map.
图2为本发明以XY平面为例计算工件偏转示意图。FIG. 2 is a schematic view showing the deflection of the workpiece by taking the XY plane as an example.
具体实施方式detailed description
本发明自动纠偏方法需提供检测装置和控制计算机,检测装置与控制计算机连接,上传位置数据给控制计算机,并接受控制计算机的指令控制。所述检测装置包括依次连接的位移传感器、信号变送器及多路采集器;所述位移传感器把被测距离转换为电阻信号;所述信号变送器对位移传感器电阻信号进行处理,通过半导体器件调制变换成4~20mA的电流信号,然后通过光感或磁感器件进行隔离转换,以对电流信号进一步优化;所述多路采集器从信号变送器自动采集电流信号,并将其转化成数字信号后送到控制计算机进行分析处理。The automatic correcting method of the invention needs to provide a detecting device and a control computer, the detecting device is connected with the control computer, uploads the position data to the control computer, and accepts the command control of the control computer. The detecting device comprises a displacement sensor, a signal transmitter and a multi-channel collector connected in sequence; the displacement sensor converts the measured distance into a resistance signal; and the signal transmitter processes the displacement sensor resistance signal through the semiconductor The device is modulated and converted into a current signal of 4-20 mA, and then isolated and converted by a light sensing or magnetic sensing device to further optimize the current signal; the multi-channel collector automatically collects the current signal from the signal transmitter and converts the current signal After being digital, it is sent to the control computer for analysis and processing.
如图1所示,本发明自动纠偏方法分为三个阶段,第一阶段为标准件测定,作为以后纠偏的对比标准;第二阶段为待纠偏工件偏转检测;第三阶段为纠偏处理,包括偏转计算和偏转调整;自动纠偏结束后即可进行打磨抛光操作。As shown in FIG. 1 , the automatic rectification method of the present invention is divided into three stages, the first stage is a standard part measurement, which is a comparison standard for future rectification; the second stage is the deflection correction of the workpiece to be corrected; the third stage is the rectification processing, including Deflection calculation and deflection adjustment; after the automatic correction is completed, the polishing operation can be performed.
第一阶段The first stage
该阶段是对每一批次待打磨的工件,首先通过操作员手动示教方式选取一个标准件,再通过检测装置测定该标准件的位置数据;具体过程是:This stage is for each batch of workpiece to be polished. Firstly, a standard part is selected by the operator's manual teaching method, and then the position data of the standard part is determined by the detecting device; the specific process is:
(11)对于每一批待打磨的工件,首先操作人员通过示教盒操作机器人夹取一工件作为标准件,并使用测量仪器(测量仪器只要具有三个垂直平面即可,测量时通过机械手臂夹取工件去靠三个平面,例如先选取XY平面,用眼观察在XY平面的误差,并手动操作进行纠偏处理,使得工件XY平面与测量仪器XY平面平行,记录整个纠偏过程中的运动轨迹,并计算出标准件的位移和角度偏差值),通过示教装置手动调整机器人各轴的运动轨迹,使夹取的标准件相对于参考坐标系原点的直线坐标偏转和旋转角度偏转,满足打磨加工精度要求的误差范围;(11) For each batch of workpiece to be polished, first, the operator uses the teaching box to operate the robot to pick up a workpiece as a standard part, and use the measuring instrument (the measuring instrument only needs to have three vertical planes, and the measuring arm passes through the robot arm) Clamp the workpiece to three planes, for example, select the XY plane first, observe the error in the XY plane with the eye, and manually perform the rectification processing so that the XY plane of the workpiece is parallel to the XY plane of the measuring instrument, and record the motion trajectory during the entire rectification process. And calculate the displacement and angular deviation value of the standard part), manually adjust the movement trajectory of each axis of the robot through the teaching device, and deflect the linear coordinate deflection and rotation angle of the clamped standard component relative to the origin of the reference coordinate system to meet the polishing The error range required for machining accuracy;
(12)操作人员通过示教盒操作机器人手臂将标准件移动到检测装置待 检区的检测起始位置,使工件在XY、YZ、ZX三个测试平面内去接触检测装置的位移传感器的探针;(12) The operator moves the robot arm to the detection device by operating the robot arm through the teaching box. The detection starting position of the inspection area is such that the workpiece touches the probe of the displacement sensor of the detecting device in three test planes of XY, YZ and ZX;
(13)所述位移传感器将探针的直线位移转换为电阻变化量,再由信号变送器将位移传感器电阻变化进行处理,调制变换成电流信号,并通过光感或磁感器件进行隔离转换,多路采集器从信号变送器自动采集电流信号,并将其转化成数字信号表示的位移值,传送至控制计算机;(13) The displacement sensor converts the linear displacement of the probe into a resistance change amount, and then the displacement of the displacement sensor resistance is processed by the signal transmitter, modulated and converted into a current signal, and is isolated and converted by a light sensor or a magnetic sensing device. The multi-channel collector automatically collects the current signal from the signal transmitter and converts it into a displacement value represented by the digital signal, and transmits it to the control computer;
(14)所述控制计算机记录当前XY、YZ、ZX三个测试平面,读取多路采集器的位移值,将标准件的工件面所在平面及相对应的位移传感器的位移值形成一个包含平面和位移量的二元组数据,即{(XY,x),(YZ,y),(ZX,z)},这样就形成了纠偏对比标准数据,同时,保存机器人从参考坐标原点移动到所述检测起始位置的运动路径,以及工件在XY、YZ、ZX三个测试平面接触位移传感器探针的运动路径,作为以后自动纠偏的运动程序文件;(14) The control computer records the current three test planes of XY, YZ, and ZX, reads the displacement value of the multi-channel collector, and forms a plane including the plane of the workpiece surface of the standard part and the displacement value of the corresponding displacement sensor. And the binary data of the displacement amount, that is, {(XY, x), (YZ, y), (ZX, z)}, thus forming the contrast correction standard data, and at the same time, the saving robot moves from the reference coordinate origin to the The motion path of the detection start position, and the motion path of the workpiece in the three test planes of the XY, YZ, and ZX contact displacement sensor probes, as a motion program file for automatic correction afterwards;
其中,{(XY,x),(YZ,y),(ZX,z)}中的XY、YZ、ZX表示三个测试平面,x、y、z分别表示标准件在三个测试平面内接触位移传感器探针所测得的距离。Among them, XY, YZ, ZX in {(XY, x), (YZ, y), (ZX, z)} represent three test planes, and x, y, and z respectively indicate that the standard parts are in contact in three test planes. The distance measured by the displacement sensor probe.
第二阶段second stage
该阶段是由控制计算机发送指令,使机器人自动夹取待纠偏工件,通过检测装置测定该待纠偏工件的位置数据;具体过程为:At this stage, the control computer sends an instruction to enable the robot to automatically grasp the workpiece to be corrected, and the position data of the workpiece to be corrected is determined by the detecting device; the specific process is:
(21)机器人自动夹取待打磨工件,按所述运动程序文件将待打磨工件移动到检测装置待检区;(21) The robot automatically grips the workpiece to be polished, and moves the workpiece to be polished to the inspection area to be inspected according to the motion program file;
(22)机器人根据所述运动程序文件控制机械臂使待打磨工件分别在XY、YZ、ZX三个测试平面去接触检测装置的位移传感器的探针;(22) The robot controls the robot arm according to the motion program file to make the workpiece to be polished to contact the probe of the displacement sensor of the detecting device at three test planes of XY, YZ and ZX respectively;
(23)所述位移传感器将探针的直线位移转换为电阻变化量,再由信号变送器将位移传感器电阻变化进行处理,调制变换成电流信号,并通过光感或磁感器件进行隔离转换,以对电流信号作进一步优化,多路采集器对信号变送器自动采集电流信号,并将其转化成数字信号表示的位移值,传送至控制计算机;控制计算机记录当前XY、YZ、ZX测试平面,读取多路采集器 位移值,将待打磨工件的工件面所在平面及相对应的位移传感器位移值,形成一个包含平面和位移量的二元组数据,即{(XY,x′),(YZ,y′),(ZX,z′)},这样就形成了待打磨工件的位置数据;(23) The displacement sensor converts the linear displacement of the probe into a resistance change amount, and then the displacement of the displacement sensor is processed by the signal transmitter, modulated and converted into a current signal, and is isolated and converted by a light sensor or a magnetic sensing device. To further optimize the current signal, the multi-channel collector automatically collects the current signal from the signal transmitter and converts it into a displacement value represented by the digital signal, and transmits it to the control computer; the control computer records the current XY, YZ, ZX test. Plane, read multi-channel collector The displacement value, the plane of the workpiece surface to be polished and the corresponding displacement sensor displacement value, form a binary data containing plane and displacement, ie {(XY, x'), (YZ, y'), (ZX, z')}, thus forming position data of the workpiece to be polished;
其中,{(XY,x′),(YZ,y′),(ZX,z′)}中的XY、YZ、ZX表示三个测试平面,x′、y′、z′分别表示工件在三个测试平面内接触位移传感器探针所测得的距离。Where XY, YZ, ZX in {(XY, x'), (YZ, y'), (ZX, z')} represent three test planes, and x', y', and z' respectively represent the workpiece in three The distance measured by the contact displacement sensor probe in the test plane.
第三阶段The third stage
该阶段是控制计算机对标准件的位置数据和待纠偏工件的位置数据进行纠偏计算,得出待纠偏工件相对于标准件的位移和角度的偏转值,并输送给机器人控制器;机器人控制器根据所述位移和角度的偏转值对待纠偏工件进行坐标调整,控制机械臂以坐标调整后的位置进行打磨抛光作业,完成工件的在线纠偏加工。具体过程是:At this stage, the control computer corrects the position data of the standard part and the position data of the workpiece to be corrected, and obtains the deflection value of the displacement and angle of the workpiece to be corrected relative to the standard part, and supplies the deflection value to the robot controller; the robot controller is The deflection value of the displacement and the angle is adjusted for the workpiece to be corrected, and the control arm is polished and polished by the coordinate adjusted position to complete the online correcting processing of the workpiece. The specific process is:
控制计算机将待打磨工件在三个平面内测得的位置数据,结合步骤(14)测得的纠偏对比标准数据,进行纠偏计算得到在笛卡尔坐标系中X,Y,Z三个坐标方向的线性偏移值以及角度偏转值;控制计算机将线性偏移值以及角度偏转值传输给机器人控制器,机器人控制器对待打磨工件进行坐标调整,控制机械臂做出相应运动,使待打磨工件纠正到正确位置,即可进行打磨抛光程序。The control computer compares the position data measured by the workpiece in three planes with the deviation correction standard data measured in step (14), and performs the correction calculation to obtain the three coordinate directions of X, Y and Z in the Cartesian coordinate system. The linear offset value and the angular deflection value; the control computer transmits the linear offset value and the angular deflection value to the robot controller, the robot controller performs coordinate adjustment on the polished workpiece, and controls the mechanical arm to perform corresponding motion to correct the workpiece to be polished to The polishing process can be performed in the correct position.
具体实施例Specific embodiment
以水暖卫浴工件为例,如图1所示,其为一种水暖卫浴打磨抛光机器人工件夹持自动纠偏系统框架图,包括的五个部分,其中每个部分产生的结果作为下一个部分数据处理的对象。Taking the plumbing bathroom workpiece as an example, as shown in Fig. 1, it is a water-heating bathroom polishing and polishing robot workpiece clamping automatic correction system frame diagram, including five parts, wherein each part produces the result as the next part of data processing Object.
第一个部分是采集的偏转计算所需对比标准数据,对于每一批次的工件,操作员通过机器人示教盒操作机械手臂夹取一个工件,利用相关测量仪器调整好工件的姿态,使工件位置满足打磨精度要求,然后示教机器人将工件当前点移动到检测装置待检测区,再示教机器人手臂动作,测量在XY,YZ,ZX三个平面接触位移传感器探针所获得的位移值,该值作为同批次工件在线纠偏处理的基准数据; The first part is the comparison standard data required for the deflection calculation. For each batch of workpieces, the operator uses the robot teaching box to operate the robot arm to pick up a workpiece, and adjust the posture of the workpiece with the relevant measuring instrument to make the workpiece The position satisfies the grinding accuracy requirement, and then the teaching robot moves the current point of the workpiece to the detection device to be detected, and then teaches the robot arm movement to measure the displacement values obtained by the three plane contact displacement sensor probes in XY, YZ, and ZX. This value is used as the benchmark data for online corrective processing of the same batch of workpieces;
第二部分是测定待纠偏工件的位移值,通过检测装置测定待纠偏工件在XY,YZ,ZX三个平面接触位移传感器探针所获得的位移值,跟第一部分不同的是,测定过程机器人手臂移动是以程序路径自动完成,该程序路径是在第一部分示教操作时,以程序形式保存下来的路径程序,该程序路径包含手动调整工件姿态后由操作员示教机器人将工件移动到检测装置待检测区,并完成在XY,YZ,ZX三个平面位移探测过程机器人手臂各轴运动轨迹;The second part is to measure the displacement value of the workpiece to be corrected, and the displacement value obtained by the three-plane contact displacement sensor probe of the workpiece to be corrected by the detecting device is determined by the detecting device. The difference from the first part is that the measuring robot arm is determined. The movement is automatically completed by a program path, which is a path program saved in a program form during the first part teaching operation, the program path includes manually adjusting the workpiece posture and then the operator teaches the robot to move the workpiece to the detecting device. The area to be detected, and complete the trajectory of each axis of the robot arm in the three plane displacement detection processes of XY, YZ, ZX;
第三部分是偏转计算与调整,控制计算机将待纠偏工件所测得的位移数据与基准数据输入到纠偏算法,由纠偏算法计算出在笛卡尔坐标系中待纠偏工件在X,Y,Z三个直线坐标上的线性偏移、以及对应的角度偏转值;The third part is the deflection calculation and adjustment. The control computer inputs the displacement data and the reference data measured by the workpiece to be corrected to the correction algorithm. The correction algorithm calculates the workpiece to be corrected in the Cartesian coordinate system in X, Y, Z. a linear offset on a linear coordinate, and a corresponding angular deflection value;
第四部分是偏转调整,即由控制计算机将待纠偏工件线性偏移及角度偏转值,传输给机器人控制器,机器人控制器根据内置的坐标变换,通过矩阵变换,得出在每个动作执行过程中机型臂对应的调整值;The fourth part is the deflection adjustment, that is, the linear offset and the angle deflection value of the workpiece to be corrected by the control computer are transmitted to the robot controller. The robot controller performs matrix transformation according to the built-in coordinate transformation, and the execution process is performed in each action. The adjustment value corresponding to the middle model arm;
第五部分是打磨抛光工件,即为机器人控制器控制机械臂按设定的打磨抛光程序,并结合第四部分得出的机械臂调整值,控制机械臂完成具体的打磨动作,实现满足产品打磨精度要求的运动路劲规划控制。The fifth part is to polish and polish the workpiece, that is, the robot controller controls the robot arm according to the set polishing and polishing procedure, and combines the mechanical arm adjustment value obtained in the fourth part to control the mechanical arm to complete the specific grinding action to achieve the product grinding. The motion path planning control required for accuracy.
标准件位置检测流程的主要步骤为:The main steps of the standard part position detection process are:
步骤(1):操作员使用机器人示教盒操作机器人夹持具夹取工件,使工件到达指定位置点,执行步骤2。Step (1): The operator uses the robot teaching box to operate the robot gripper to grip the workpiece, and the workpiece reaches the designated position, and step 2 is performed.
步骤(2):操作人员用测量仪器测量夹取的工件定位中心孔,检测其定位孔的XY、YZ、ZX三个面是否与参考坐标系XY、YZ、ZX三个平面平行,如果不平行则存在偏转,通过示教盒调整工件姿态,位置姿态调整后,则执行步骤(3);如果工件不存在偏转,则直接进入步骤(3)。Step (2): The operator measures the center hole of the workpiece by the measuring instrument, and detects whether the three faces of the positioning holes XY, YZ and ZX are parallel to the three planes of the reference coordinate system XY, YZ and ZX, if not parallel Then there is deflection, the workpiece posture is adjusted by the teaching box, after the position and posture adjustment, step (3) is performed; if the workpiece does not have deflection, the process directly proceeds to step (3).
步骤(3):操作员通过示教盒控制机械臂移动,将工件从指定参考位置运动到检测装置待检测区,执行步骤4。Step (3): The operator controls the movement of the robot arm through the teaching box, moves the workpiece from the designated reference position to the detection device to be detected, and performs step 4.
步骤(4):操作员通过示教盒,在工件XY、YZ、ZX三个面上分别选取一点,去接触检测装置位移传感器探针,使探针发生形变,引起位移传感器电阻变化;变送器自动采集位移传感器电阻变化值,并将其转化成电流变化值;多路采集器从信号变送器采集电流信号,并将其转化成数字信号送 给控制计算机;控制计算机记录当前所在面,触碰点坐标及位移量,形成一个五元组(分别是:平面编号,当前点坐标x值、当前点坐标y值、当前点坐标z值,探针位移量);保存步骤(3)到步骤(4)过程中操作员示教机器人手臂行走路径,作为待纠偏工件位移测定路径程序。标准件位移测定完成。Step (4): the operator selects one point on the three faces of the workpiece XY, YZ, ZX through the teaching box, and contacts the displacement sensor probe of the detecting device to deform the probe, causing the displacement of the displacement sensor to change; The device automatically collects the resistance change value of the displacement sensor and converts it into a current change value; the multi-channel collector collects the current signal from the signal transmitter and converts it into a digital signal. To the control computer; the control computer records the current face, touch point coordinates and displacement, forming a five-tuple (respectively: plane number, current point coordinate x value, current point coordinate y value, current point coordinate z value, exploration The needle displacement amount); during the saving step (3) to the step (4), the operator teaches the robot arm walking path as the workpiece displacement measuring path program to be corrected. The standard part displacement measurement is completed.
工件在线纠偏流程的主要步骤为:The main steps of the online correction process of the workpiece are:
步骤(a):在进行纠偏处理前,由操作员通过示教或离线编程方式,编排某一批次工件机器人打磨抛光的运动轨迹程序;通过图2所示的标准件位置检测过程保存好工件检测运动轨迹程序,将后者(即工件检测运动轨迹程序)插入到前者(机器人打磨抛光的运动轨迹程序)的工件夹持程序段之后,形成新的带有位置偏转检测的加工程序,进入步骤(b)。Step (a): Before performing the correcting process, the operator arranges the motion track program of the grinding and polishing of a certain batch of workpiece robots by teaching or offline programming; and saves the workpiece through the standard part position detecting process shown in FIG. The motion track program is detected, and the latter (ie, the workpiece detection motion track program) is inserted into the workpiece clamping block of the former (the robot's polished motion track program) to form a new machining program with position deflection detection, and the steps are entered. (b).
步骤(b):机器人控制系统执行新的程序,首先通过夹持具夹取一个工件,进入步骤(c)。Step (b): The robot control system executes a new program by first gripping a workpiece through the gripper and proceeding to step (c).
步骤(c):执行新插入的位置测定程序,该程序引导机器人手臂将工件移动到位置检测装置待测区,在工件XY、YZ、ZX三个平面内选取表面上的一点,与检测装置位移传感器探针接触,再通过信号变送器、多路采集器的信号转换,最后变成位置数据传给控制计算机,进入步骤(d)。Step (c): executing a newly inserted position measuring program, which guides the robot arm to move the workpiece to the area to be tested of the position detecting device, selects a point on the surface in three planes of the workpiece XY, YZ, ZX, and the displacement of the detecting device The sensor probe is contacted, and then the signal is converted by the signal transmitter and the multi-channel collector, and finally the position data is transmitted to the control computer, and the process proceeds to step (d).
步骤(d):控制计算机将该批次标准件位置数据与新测的工件位置数据,通过纠偏算法计算在笛卡尔坐标系中三个直线轴方向的位移偏差及围绕三个直线轴旋转的角度偏差,并将数据传送给机器人控制系统;同时,发送指令给机器人控制系统,将工件移动到初始夹持位置,进入步骤(e)。Step (d): The control computer calculates the displacement standard deviation of the three linear axes in the Cartesian coordinate system and the angle of rotation around the three linear axes by using the position data of the batch standard parts and the newly measured workpiece position data by a correction algorithm. Deviation and transfer the data to the robot control system; at the same time, send a command to the robot control system to move the workpiece to the initial clamping position and proceed to step (e).
步骤(e):机器人控制系统将工件移动到夹持初始位置后,开始直线工件位置测定后的加工程序,并结合工件偏转数据,通过坐标变换实时计算每个控制周期各轴的实际运动位置,并通过各轴伺服电机驱动传动系统,实现各轴的偏转补偿运动,进入步骤(f)。Step (e): After the robot control system moves the workpiece to the initial position of clamping, the machining program after the linear workpiece position measurement is started, and combined with the workpiece deflection data, the actual movement position of each axis of each control cycle is calculated in real time through coordinate transformation. And the drive system of each axis servo motor drives the deflection compensation movement of each axis, and proceeds to step (f).
步骤(f):该工件打磨完毕后,判断同批次工件是否加工完毕,如果未加工完,则重复步骤(b)~(e)继续加工下一个工件;否则,开始新的一批工件的加工过程,需重新执行图2所述过程。 Step (f): After the workpiece is polished, judge whether the same batch of workpieces has been processed. If it is not processed, repeat steps (b) to (e) to continue processing the next workpiece; otherwise, start a new batch of workpieces. During the processing, the process described in Figure 2 needs to be re-executed.
如图2所示为以XY平面为例计算工件偏转示意图,其他两个平面(YZ,ZX平面)计算方法类似。图中表示的是标准件接触位移传感器探针和待纠偏工件接触位移传感器探针前后两次对比图,A点为预设点,其坐标为(x0,y0),前后两次工件接触位移传感器探针后,工件的夹持定位中心孔刚好位于该点处;B点为位移传感器原点,其坐标为(x1,y1)。As shown in Fig. 2, the XY plane is taken as an example to calculate the deflection of the workpiece. The calculation methods of the other two planes (YZ, ZX plane) are similar. The figure shows the comparison between the standard part contact displacement sensor probe and the workpiece to be corrected and the displacement sensor probe. The point A is the preset point, and its coordinate is (x0, y0). After the probe, the center of the clamping position of the workpiece is located at the point; point B is the origin of the displacement sensor, and its coordinate is (x1, y1).
令C点为标准件接触位移传感器探针后停留在该处的点,探针被接触发生形变,CB的距离为L1代表形变距离。Let point C be the point where the standard part contacts the displacement sensor probe and stay there. The probe is deformed by contact. The distance of CB is L1 to represent the deformation distance.
则C点坐标可由下式得出:Then the coordinates of point C can be obtained by:
y2=y1Y2=y1
x2=x1-L1X2=x1-L1
令D点为待纠偏工件接触位移传感器探针后停留在该处的点,探针被接触发生形变,DB的距离为L2代表形变距离。Let point D be the point at which the workpiece to be corrected is in contact with the displacement sensor probe, and the probe is deformed by contact. The distance of DB is L2 to represent the deformation distance.
则D点坐标可由下式得出:Then the coordinates of point D can be obtained by:
y3=y1Y3=y1
x3=x1-L2X3=x1-L2
β为标准件接触探针后,工件夹持定位中心孔与接触点C和X轴形成的夹角,同样,α为待纠偏工件接触探针后,工件夹持定位中心孔与接触点D和X轴形成的夹角。After β is the standard contact probe, the workpiece clamps the center hole to form an angle with the contact point C and the X axis. Similarly, α is the workpiece to be positioned and the contact point D after the workpiece is contacted by the workpiece to be corrected. The angle formed by the X axis.
待纠偏工件与标准件角度偏差ε可由下式计算得出:The angular deviation ε of the workpiece to be corrected and the standard part can be calculated by the following formula:
ε=β-αε=β-α
其中:among them:
β=arctan((y2-y0)/(x2-x0))β=arctan((y2-y0)/(x2-x0))
α=arctan((y3-y0)/(x3-x0))α=arctan((y3-y0)/(x3-x0))
由此,ε为工件在XY平面相对于标准件的角度偏转,工件在YZ,ZX平面相对于标准件的角度偏转,可按上述方法计算,不再赘述。Thus, ε is the angle of the workpiece in the XY plane relative to the standard member, and the angle of the workpiece in the YZ, ZX plane relative to the standard member can be calculated as described above, and will not be described again.
虽然以上描述了本发明的具体实施方式,但是熟悉本技术领域的技术人员应当理解,我们所描述的具体的实施例只是说明性的,而不是用于对本发明的范围的限定,熟悉本领域的技术人员在依照本发明的精神所作的等效的 修饰以及变化,都应当涵盖在本发明的权利要求所保护的范围内。 While the invention has been described with respect to the preferred embodiments of the embodiments of the invention Equivalent to a technician in accordance with the spirit of the present invention Modifications and variations are intended to be included within the scope of the appended claims.

Claims (5)

  1. 一种打磨抛光机器人工件夹持的自动纠偏方法,其特征在于:包括如下步骤:An automatic correcting method for workpiece clamping of a polishing and polishing robot, characterized in that the method comprises the following steps:
    步骤10、对每一批次待打磨的工件,首先通过操作员手动示教方式选取一个标准件,再通过检测装置测定该标准件的位置数据;Step 10: For each batch of workpiece to be polished, first select a standard component by manual operation of the operator, and then determine the position data of the standard component by using the detecting device;
    步骤20、由控制计算机发送指令,使机器人自动夹取待纠偏工件,通过检测装置测定该待纠偏工件的位置数据;Step 20: The control computer sends an instruction, so that the robot automatically captures the workpiece to be corrected, and the position data of the workpiece to be corrected is determined by the detecting device;
    步骤30、控制计算机对标准件的位置数据和待纠偏工件的位置数据进行纠偏计算,得出待纠偏工件相对于标准件的位移和角度的偏转值,并输送给机器人控制器;机器人控制器根据所述位移和角度的偏转值对待纠偏工件进行坐标调整,控制机械臂以坐标调整后的位置进行打磨抛光作业,完成工件的在线纠偏加工。Step 30: The control computer performs a correction calculation on the position data of the standard part and the position data of the workpiece to be corrected, and obtains the deflection value of the displacement and the angle of the workpiece to be corrected relative to the standard part, and sends the deflection value to the robot controller; the robot controller is The deflection value of the displacement and the angle is adjusted for the workpiece to be corrected, and the control arm is polished and polished by the coordinate adjusted position to complete the online correcting processing of the workpiece.
  2. 根据权利要求1所述的打磨抛光机器人工件夹持的自动纠偏方法,其特征在于:The automatic correcting method for workpiece clamping of a polishing and polishing robot according to claim 1, wherein:
    所述检测装置包括依次通过传输电缆连接的位移传感器、信号变送器及多路采集器;The detecting device comprises a displacement sensor, a signal transmitter and a multi-channel collector which are sequentially connected by a transmission cable;
    所述位移传感器把被测距离转换为电阻信号;The displacement sensor converts the measured distance into a resistance signal;
    所述信号变送器对位移传感器电阻信号进行处理,通过半导体器件调制变换成4~20mA的电流信号变化;The signal transmitter processes the displacement sensor resistance signal and converts it into a 4-20 mA current signal change by a semiconductor device modulation;
    所述多路采集器从信号变送器自动采集电流信号,并将其转化成数字信号后送到控制计算机进行分析处理。The multi-channel collector automatically collects a current signal from the signal transmitter, converts it into a digital signal, and sends it to a control computer for analysis and processing.
  3. 根据权利要求2所述的打磨抛光机器人工件夹持的自动纠偏方法,其特征在于:所述步骤10的具体过程是:The automatic rectification method for the workpiece clamping of the polishing and polishing robot according to claim 2, wherein the specific process of the step 10 is:
    (11)对于每一批待打磨的工件,首先操作人员通过示教盒操作机器人夹取一工件作为标准件,通过示教装置手动调整机器人各轴的运动轨迹,使夹取的标准件相对于参考坐标系原点的直线坐标偏转和旋转角度偏转,满足打磨加工精度要求的误差范围; (11) For each batch of workpiece to be polished, first, the operator uses the teaching box to operate the robot to pick up a workpiece as a standard part, and manually adjust the movement trajectory of each axis of the robot through the teaching device so that the clamped standard parts are relative to The linear coordinate deflection and the rotation angle deflection of the origin of the reference coordinate system satisfy the error range required for the grinding processing precision;
    (12)操作人员通过示教盒操作机器人手臂将标准件移动到检测装置待检区的检测起始位置,使工件在XY、YZ、ZX三个测试平面内去接触检测装置的位移传感器的探针;(12) The operator moves the standard arm through the teaching box to move the standard part to the detection start position of the inspection area of the detection device, so that the workpiece touches the displacement sensor of the detection device in three test planes of XY, YZ and ZX. needle;
    (13)所述位移传感器将探针的直线位移转换为电阻变化量,再由信号变送器将位移传感器电阻变化进行处理,调制变换成电流信号,并通过光感或磁感器件进行隔离转换,多路采集器从信号变送器自动采集电流信号,并将其转化成数字信号表示的位移值,传送至控制计算机;(13) The displacement sensor converts the linear displacement of the probe into a resistance change amount, and then the displacement of the displacement sensor resistance is processed by the signal transmitter, modulated and converted into a current signal, and is isolated and converted by a light sensor or a magnetic sensing device. The multi-channel collector automatically collects the current signal from the signal transmitter and converts it into a displacement value represented by the digital signal, and transmits it to the control computer;
    (14)所述控制计算机记录当前XY、YZ、ZX三个测试平面,读取多路采集器的位移值,将标准件的工件面所在平面及相对应的位移传感器的位移值形成一个包含平面和位移量的二元组数据,即{(XY,x),(YZ,y),(ZX,z)},这样就形成了纠偏对比标准数据,同时,保存机器人从参考坐标原点移动到所述检测起始位置的运动路径,以及工件在XY、YZ、ZX三个测试平面接触位移传感器探针的运动路径,作为以后自动纠偏的运动程序文件;(14) The control computer records the current three test planes of XY, YZ, and ZX, reads the displacement value of the multi-channel collector, and forms a plane including the plane of the workpiece surface of the standard part and the displacement value of the corresponding displacement sensor. And the binary data of the displacement amount, that is, {(XY, x), (YZ, y), (ZX, z)}, thus forming the contrast correction standard data, and at the same time, the saving robot moves from the reference coordinate origin to the The motion path of the detection start position, and the motion path of the workpiece in the three test planes of the XY, YZ, and ZX contact displacement sensor probes, as a motion program file for automatic correction afterwards;
    其中,{(XY,x),(YZ,y),(ZX,z)}中的XY、YZ、ZX表示三个测试平面,x、y、z分别表示标准件在三个测试平面内接触位移传感器探针所测得的距离。Among them, XY, YZ, ZX in {(XY, x), (YZ, y), (ZX, z)} represent three test planes, and x, y, and z respectively indicate that the standard parts are in contact in three test planes. The distance measured by the displacement sensor probe.
  4. 根据权利要求3所述的打磨抛光机器人工件夹持的自动纠偏方法,其特征在于:所述步骤20的具体过程为:The automatic correcting method for the workpiece clamping of the polishing and polishing robot according to claim 3, wherein the specific process of the step 20 is:
    (21)机器人自动夹取待打磨工件,按所述运动程序文件将待打磨工件移动到检测装置待检区;(21) The robot automatically grips the workpiece to be polished, and moves the workpiece to be polished to the inspection area to be inspected according to the motion program file;
    (22)机器人根据所述运动程序文件控制机械臂使待打磨工件分别在XY、YZ、ZX三个测试平面去接触检测装置的位移传感器的探针;(22) The robot controls the robot arm according to the motion program file to make the workpiece to be polished to contact the probe of the displacement sensor of the detecting device at three test planes of XY, YZ and ZX respectively;
    (23)所述位移传感器将探针的直线位移转换为电阻变化量,再由信号变送器将位移传感器电阻变化进行处理,调制变换成电流信号,多路采集器对信号变送器自动采集电流信号,并将其转化成数字信号表示的位移值,传送至控制计算机;控制计算机记录当前XY、YZ、ZX测试平面,读取多路采集器位移值,将待打磨工件的工件面所在平面及相对应的位移传感器位移 值,形成一个包含平面和位移量的二元组数据,即{(XY,x′),(YZ,y′),(ZX,z′)},这样就形成了待打磨工件的位置数据;(23) The displacement sensor converts the linear displacement of the probe into a resistance change amount, and then the displacement of the displacement sensor is processed by the signal transmitter, and the modulation is converted into a current signal, and the multi-channel collector automatically collects the signal transmitter. The current signal is converted into a displacement value represented by the digital signal and transmitted to the control computer; the control computer records the current XY, YZ, ZX test plane, and reads the displacement value of the multi-channel collector, and the plane of the workpiece surface to be polished And corresponding displacement sensor displacement a value, forming a binary data containing planes and displacements, ie {(XY, x'), (YZ, y'), (ZX, z')}, thus forming position data of the workpiece to be polished;
    其中,{(XY,x′),(YZ,y′),(ZX,z′)}中的XY、YZ、ZX表示三个测试平面,x′、y′、z′分别表示工件在三个测试平面内接触位移传感器探针所测得的距离。Where XY, YZ, ZX in {(XY, x'), (YZ, y'), (ZX, z')} represent three test planes, and x', y', and z' respectively represent the workpiece in three The distance measured by the contact displacement sensor probe in the test plane.
  5. 根据权利要求4所述的打磨抛光机器人工件夹持的自动纠偏方法,其特征在于:所述步骤30具体过程是:The automatic correcting method for the workpiece clamping of the polishing and polishing robot according to claim 4, wherein the specific process of the step 30 is:
    控制计算机将待打磨工件在三个平面内测得的位置数据,结合步骤(14)测得的纠偏对比标准数据,进行纠偏计算得到在笛卡尔坐标系中X,Y,Z三个坐标方向的线性偏移值以及角度偏转值;控制计算机将线性偏移值以及角度偏转值传输给机器人控制器,机器人控制器对待打磨工件进行坐标调整,控制机械臂做出相应运动,使待打磨工件纠正到正确位置,即可进行打磨抛光程序。 The control computer compares the position data measured by the workpiece in three planes with the deviation correction standard data measured in step (14), and performs the correction calculation to obtain the three coordinate directions of X, Y and Z in the Cartesian coordinate system. The linear offset value and the angular deflection value; the control computer transmits the linear offset value and the angular deflection value to the robot controller, the robot controller performs coordinate adjustment on the polished workpiece, and controls the mechanical arm to perform corresponding motion to correct the workpiece to be polished to The polishing process can be performed in the correct position.
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