TW201820063A - Automated processing machine with automated concepts and its method of operation - Google Patents

Automated processing machine with automated concepts and its method of operation Download PDF

Info

Publication number
TW201820063A
TW201820063A TW105138834A TW105138834A TW201820063A TW 201820063 A TW201820063 A TW 201820063A TW 105138834 A TW105138834 A TW 105138834A TW 105138834 A TW105138834 A TW 105138834A TW 201820063 A TW201820063 A TW 201820063A
Authority
TW
Taiwan
Prior art keywords
machining
workpiece
processing
automated
path
Prior art date
Application number
TW105138834A
Other languages
Chinese (zh)
Inventor
趙書宏
尤伯欽
黃銘樟
劉建昇
黃育賢
Original Assignee
趙書宏
黃銘樟
昌泰科醫股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 趙書宏, 黃銘樟, 昌泰科醫股份有限公司 filed Critical 趙書宏
Priority to TW105138834A priority Critical patent/TW201820063A/en
Publication of TW201820063A publication Critical patent/TW201820063A/en

Links

Abstract

The invention provides an automated processing machine with automated concepts and its method of operation, comprising: an image capturing unit capturing the image of a workpiece on a worktable; an processing data generating unit having pre-stored 3D models corresponding the workpiece receiving and determining the degree/volume of rotation or displacement of the workpiece and the size and height based on the captured image, and further generating the processing pathway of the workpiece through the 3D model to thereby generate processing data of the workpiece based on the volume of displacement and the processing pathway; a controller generating control commands according to the processing data to control a processing axle and execute processing procedures corresponding to the processing data, thereby providing more accurate and better processing effects on workpieces.

Description

自動化概念與自動化加工之生產機台及其運作方法  Production machine with automation concept and automatic processing and its operation method  

本發明是有關於一種生產機台加工控制技術,更詳而言之,係關於一種具備自動化定位、執行加工及成品檢驗之使用3D模型來執行自動化加工之生產機台及其運作方法。 The present invention relates to a production machine processing control technology, and more particularly to a production machine and a method for operating the same using a 3D model for automated positioning, performing machining and finished product inspection.

透過機台執行工件加工已廣泛應用在各類產品加工,此不僅有助於提升產品產量、減少人力支出,再者,透過加工路徑程式控制加工軸移動,可排除人力加工時的不確定性,因而機台加工之運用成為各類產品生產過程中的最佳選擇。 The machining of workpieces through the machine has been widely used in various product processing. This not only helps to increase product output and reduce labor costs. Furthermore, it can control the movement of the machining axis through the machining path program, which can eliminate the uncertainty of manual machining. Therefore, the use of machine processing has become the best choice in the production process of various products.

現行機台加工時,如點膠機的加工路徑程式通常是由工程師手動撰寫而成,加工路徑程式可控制機台上加工軸之運作路徑,例如加工軸向X軸方向移動多遠或往Y軸方向移動多遠等,假若加工路徑單純,像是直線移動或僅是單純角度下,則加工路徑程式之程式碼撰寫較不複雜,然而對於複雜加工路徑,例如不規則弧線移動或是畫不規則 圖形移動,繁瑣程式碼不僅撰寫困難、耗費大量時間,更重要的是,在高精度要求下,可能存在加工結果不夠精確之情況,由此可知,對於複雜加工路徑之加工路徑程式的形成是有改善空間。 When the current machine is machined, the machining path program of the dispenser is usually manually written by the engineer. The machining path program can control the operation path of the machining axis on the machine table, for example, how far the machining axis X axis moves or goes to Y. How far is the axis direction moving, etc. If the machining path is simple, such as a linear movement or a simple angle, the programming of the machining path program is less complicated, but for complex machining paths, such as irregular arc movement or painting Regular graphic movement, cumbersome code is not only difficult to write, it takes a lot of time, and more importantly, under the requirement of high precision, there may be cases where the processing result is not accurate enough. It can be seen that the formation of the processing path program for complex processing paths is There is room for improvement.

對於加工機台而言,在執行加工路徑程式時,主要是控制加工軸運作,透過機械式或人工方式將工件置於工作區中,此時假若工件放置位置有些微偏差,恐導致加工結果有所誤差,嚴重者,可能導致整批工件無法符合規格,因而加工時,工件是否在正確位置是相當重要的。 For the processing machine, when the machining path program is executed, the machining axis is mainly controlled, and the workpiece is placed in the working area through mechanical or manual means. If the workpiece placement position is slightly deviated, the machining result may be caused. The error, if it is serious, may cause the whole batch of workpieces to fail to meet the specifications, so it is very important that the workpiece is in the correct position during processing.

因此,對於機台加工之運作,目前由工程師撰寫加工路徑程式是有改善空間,特別是對於複雜加工路徑以及相同造型但不同尺寸大小者,若有一套系統能自動量測辨識以及透過幾乎1:1轉換成3D模型並自動產生完成程式碼,將可大幅減少時間耗費和人力成本,再者,加工結果精確性對於產品優劣也有很大影響,因而如何提升加工精確度,都將為目前本領域技術人員亟待改善之議題。 Therefore, for the operation of machine processing, there is room for improvement in the processing of the machining path program by engineers. Especially for complex machining paths and the same shape but different sizes, if a system can automatically measure and pass through almost 1: 1 Converting to a 3D model and automatically generating the completed code will greatly reduce the time and labor costs. Moreover, the accuracy of the processing results will have a great impact on the quality of the product. Therefore, how to improve the processing accuracy will be the current field. The issue of technical staff needs to be improved.

鑒於上述習知技術之缺點,本發明提出一種自動化機台加工程序的加工控制技術,包括加工資訊自動化產生、工件定位及成品檢驗等,藉此達到加工精確度之提升以及自動化生產之效果。 In view of the above-mentioned shortcomings of the prior art, the present invention proposes a machining control technology for an automated machine machining program, including automatic processing information generation, workpiece positioning, and finished product inspection, thereby achieving an improvement in machining accuracy and an effect of automated production.

本發明還提出一種自動化概念與自動化加工之生產機台及其運作方法,透過影像擷取、工件3D模型之辨識與結合,藉此控制生產機台之加工軸執行加工程序。 The invention also proposes a production machine with automatic concept and automatic processing and a method for operating the same, and through the image capturing and the identification and combination of the 3D model of the workpiece, thereby controlling the machining axis of the production machine to execute the machining program.

本發明提出一種自動化概念與自動化加工之生產機台,係包括:影像擷取器、加工資訊產生器以及控制器。該影像擷取器係用於擷取置於工作平台上之工件之擷取影像,該加工資訊產生器用於加工資訊之產生,包括:儲存單元、接收單元以及處理單元,其中,儲存單元預儲存有對應該工件之3D模型,接收單元接收該影像擷取器所擷取之該擷取影像,該處理單元係依據該擷取影像產生該工件之偏移量以及透過該3D模型決定該工件之加工路徑,以依據該偏移量及該加工路徑產生該工件之加工資訊,最後,該控制器依據該加工資訊產生控制指令,以控制該自動化概念與自動化加工之生產機台之加工軸對該工件執行對應該加工資訊之加工程序。 The invention provides a production machine for automation concept and automatic processing, which comprises: an image capture device, a processing information generator and a controller. The image capture device is configured to capture captured images of workpieces placed on a work platform, and the processing information generator is used for processing information generation, including: a storage unit, a receiving unit, and a processing unit, wherein the storage unit is pre-stored There is a 3D model corresponding to the workpiece, and the receiving unit receives the captured image captured by the image capturing device, and the processing unit generates an offset of the workpiece according to the captured image and determines the workpiece through the 3D model. a processing path for generating processing information of the workpiece according to the offset and the processing path. Finally, the controller generates a control instruction according to the processing information to control the processing axis of the automation concept and the automated processing machine The workpiece executes a machining program that corresponds to the processing information.

於一實施態樣中,該加工資訊產生器更包括設定單元,用於設定該加工路徑上各節點之行進速度或該加工軸之移動步進單位。 In one embodiment, the processing information generator further includes a setting unit configured to set a traveling speed of each node on the processing path or a moving step unit of the processing axis.

於另一實施態樣中,該處理單元係利用影像辨識技術以由該擷取影像決定該偏移量,且該偏移量係指該工作平台之原點與該工件之原點之位置距離。 In another embodiment, the processing unit uses image recognition technology to determine the offset from the captured image, and the offset refers to a positional distance between an origin of the working platform and an origin of the workpiece. .

於又一實施態樣中,該加工資訊包括該加工路徑上之點或連續曲線的路徑資料以及預執行之加工動作,其中,該路徑資料或該加工動作係由使用者透過該3D模型視覺化所編成者。 In still another embodiment, the processing information includes path data of a point or a continuous curve on the processing path and a pre-executed processing operation, wherein the path data or the processing action is visualized by a user through the 3D model. Produced by.

於再一實施態樣中,該自動化概念與自動化加工之生產機台更包括檢測器,該檢測器透過該擷取影像判斷該工 件的類別,該處理單元依據該工件的類別自該儲存單元取得對應該工件之3D模型;另外,該檢測器更用於比對完成該加工程序之該工件的完成影像與預定之成品影像的差異度,以決定該工件是否符合該加工程序的預定結果。 In a further embodiment, the automation concept and the automated processing machine further comprise a detector, the detector determining the type of the workpiece through the captured image, the processing unit obtaining the storage unit according to the category of the workpiece Corresponding to the 3D model of the workpiece; in addition, the detector is further used to compare the difference between the completed image of the workpiece that completes the machining program and the predetermined finished image to determine whether the workpiece meets the predetermined result of the machining program.

本發明還提出一種自動化概念與自動化加工之生產機台之運作方法,包括:提供工件之擷取影像;提供對應該工件之3D模型;依據該擷取影像產生該工件之偏移量以及透過該3D模型決定該工件之加工路徑,以依據該偏移量及該加工路徑產生該工件之加工資訊;以及依據該加工資訊產生控制指令,以控制加工軸對該工件執行對應該加工資訊之加工程序。 The invention also provides a method for operating an automated machine and an automated machining machine, comprising: providing a captured image of the workpiece; providing a 3D model corresponding to the workpiece; generating an offset of the workpiece according to the captured image and transmitting the The 3D model determines a machining path of the workpiece to generate machining information of the workpiece according to the offset and the machining path; and generates a control instruction according to the machining information to control a machining axis to execute a machining program corresponding to the machining information of the workpiece .

於一實施態樣中,該加工資訊包括該加工路徑上之點或連續曲線的路徑資料以及預執行之加工動作。 In one embodiment, the processing information includes path data of points or continuous curves on the processing path and pre-executed processing operations.

於另一實施態樣中,該運作方法更包括於執行該加工程序之後,比對完成該加工程序之該工件的完成影像與預定之成品影像的差異度,以決定該工件是否符合該加工程序的預定結果 In another embodiment, the operating method further includes comparing the difference between the completed image of the workpiece and the predetermined finished image after the machining process is executed to determine whether the workpiece conforms to the machining program. Scheduled result

綜上所述,本發明之自動化概念與自動化加工之生產機台及其運作方法,利用使用者預先輸入對應該工件之3D模型,並配合影像辨識技術,確認工件位置是否在正確位置上,藉此自動產生包括加工路徑與加工動作等加工資訊之程式碼,如此可降低工程師必須撰寫加工路徑程式之困難,特別是,針對非直線路徑、連續曲線路徑等,不僅避免撰寫難題外,使用者可依據3D模型視覺化決定相關的 加工資訊,故可使加工過程更精確,且完成加工後還可透過影像辨識確認成品是否符合標準,因此,透過本發明之自動化概念與自動化加工之生產機台,除了可節省加工前設計師人力設計和時間支出外,還可提升加工生產的效果及效率。 In summary, the automation concept and the automatic processing production machine and the operation method thereof use the user to input the 3D model corresponding to the workpiece in advance, and cooperate with the image recognition technology to confirm whether the workpiece position is in the correct position, and borrow This automatically generates code that includes machining information such as machining paths and machining operations. This reduces the difficulty for engineers to write machining path programs. In particular, for non-linear paths, continuous curve paths, etc., not only to avoid writing problems, users can According to the 3D model visually determining the relevant processing information, the processing process can be more accurate, and after the processing is completed, the finished product can be confirmed by the image identification. Therefore, through the automation concept and the automated processing production machine of the present invention, In addition to saving the manpower design and time expenditure of the designer before processing, it can also improve the efficiency and efficiency of the processing.

1‧‧‧自動化概念與自動化加工之生產機台 1‧‧‧Automation concept and automated machining production machine

11‧‧‧影像擷取器 11‧‧‧Image capture device

12‧‧‧加工資訊產生器 12‧‧‧Processing Information Generator

121‧‧‧儲存單元 121‧‧‧ storage unit

122‧‧‧接收單元 122‧‧‧ receiving unit

123‧‧‧處理單元 123‧‧‧Processing unit

124‧‧‧設定單元 124‧‧‧Setting unit

13‧‧‧控制器 13‧‧‧ Controller

14‧‧‧加工軸 14‧‧‧Machining axis

15‧‧‧檢測器 15‧‧‧Detector

45‧‧‧點膠筒 45‧‧‧Disc

46‧‧‧工作平台 46‧‧‧Working platform

47‧‧‧輸入面板 47‧‧‧Input panel

100‧‧‧3D模型 100‧‧‧3D model

200‧‧‧加工設定 200‧‧‧Processing settings

300‧‧‧影像辨識 300‧‧‧Image recognition

400‧‧‧3D實體模型 400‧‧‧3D solid model

500‧‧‧圖形化介面 500‧‧‧ graphical interface

600‧‧‧工件 600‧‧‧Workpiece

S51~S54‧‧‧步驟 S51~S54‧‧‧Steps

S61~S66‧‧‧流程 S61~S66‧‧‧ Process

第1圖係本發明之自動化概念與自動化加工之生產機台之示意圖;第2圖係本發明之自動化概念與自動化加工之生產機台另一實施例之示意圖;第3圖係本發明之自動化概念與自動化加工之生產機台又一實施例之示意圖;第4圖係本發明之自動化概念與自動化加工之生產機台具體應用之示意圖;第5圖係本發明之自動化概念與自動化加工之生產機台其運作方法之步驟圖;以及第6圖係本發明之自動化概念與自動化加工之生產機台實際運作方法之流程圖。 1 is a schematic view of a production machine of an automation concept and an automated process of the present invention; FIG. 2 is a schematic view of another embodiment of a production machine of the automation concept and automated process of the present invention; and FIG. 3 is an automation of the present invention; Schematic diagram of another embodiment of a production machine for concept and automated processing; FIG. 4 is a schematic diagram of a specific application of the automation concept and automated processing machine of the present invention; and FIG. 5 is a production concept of the automation concept and automated processing of the present invention. A step chart of the operation method of the machine; and Fig. 6 is a flow chart of the actual operation method of the production machine of the present invention and the automatic operation of the production machine.

以下藉由特定的具體實施例說明本發明之實施方式,熟習此項技藝之人士可由本文所揭示之內容輕易地瞭解本發明之其他優點及功效。 The embodiments of the present invention are described below by way of specific examples, and those skilled in the art can readily appreciate the other advantages and functions of the present invention.

須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝 之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。 It is to be understood that the structure, the proportions, the size, and the like of the present invention are intended to be used in conjunction with the disclosure of the specification, and are not intended to limit the invention. The conditions are limited, so it is not technically meaningful. Any modification of the structure, change of the proportional relationship or adjustment of the size should remain in this book without affecting the effects and the objectives that can be achieved by the present invention. The technical content disclosed in the invention can be covered.

本案主要技術概念是結合影像辨識及預先輸入工件的3D模型以執行工件之加工生產。使用3D模型協助自動化生產(可稱之為3DMAM;3D Model Acid Manufacturing),透過設計即控制、設計即生產、設計即檢測等概念,以3D模型為主軸進行整合性的生產、測試以及控制流程,換句話說,在3D模型設計完成時,即可把生產、測試以及控制流程等設定完成,故可減少專業設備人員的配置、避免人員流動造成的設備操作問題。 The main technical concept of this case is to combine the image recognition and the 3D model of the workpiece input in advance to perform the processing and production of the workpiece. Using 3D models to assist in automated production (referred to as 3DMAM; 3D Model Acid Manufacturing), through the concept of design, control, design, production, design and inspection, integrated production, testing and control processes with 3D models as the main axis. In other words, when the design of the 3D model is completed, the production, testing, and control processes can be set up, thereby reducing the configuration of professional equipment personnel and avoiding equipment operation problems caused by personnel flow.

3D模型協助自動化生產是根據設計完成的3D模型,供程式人員透過視覺化的程式編程,藉此執行不同的移載、加工、測試、包裝等加工生產動作,亦即,只需要透過3D模型的視覺化編程,即可完成相關的作業。簡單來說,3D模型協助自動化生產是透過3D視覺的作業方式,對於預加工的工件進行2D或3D的影像擷取,配合工件在空間中位置及方向,由資料庫找出符合該工件的資訊,以進行加工動作,例如:移載、加工、檢測、包裝等。 The 3D model assists in automated production based on a 3D model designed for programmers to program through visual programming to perform different transfer, processing, testing, packaging and other manufacturing operations, ie, only through 3D models. Visual programming can complete related tasks. To put it simply, the 3D model assists in automated production through 3D vision, 2D or 3D image capture of pre-machined workpieces, matching the position and orientation of the workpiece in space, and finding information that matches the workpiece from the database. For processing operations such as transfer, processing, inspection, packaging, etc.

請參閱第1圖,係說明本發明之自動化概念與自動化加工之生產機台之示意圖。如圖所示,本發明之自動化概念與自動化加工之生產機台1用於執行工件之加工生產, 利用結合影像辨識以及預先輸入工件的3D模型,藉此達到自動產生加工資訊的效果,故執行何種工件或何種加工行為並不限制,其中,該自動化概念與自動化加工之生產機台1係包括:影像擷取器11、加工資訊產生器12以及控制器13。 Referring to Figure 1, there is shown a schematic diagram of a production machine for automated concepts and automated machining of the present invention. As shown in the figure, the production machine 1 of the automation concept and the automatic machining of the present invention is used for performing the processing and production of the workpiece, and the 3D model combined with the image recognition and the pre-input of the workpiece is used, thereby achieving the effect of automatically generating the processing information, so that the execution is performed. Which kind of workpiece or processing behavior is not limited, wherein the automation concept and the automated processing machine 1 include an image capturing device 11, a processing information generator 12, and a controller 13.

影像擷取器11係用於擷取置於工作平台上之工件之擷取影像。具體來說,機械加工最怕工件擺放位置偏差,導致加工位置不對而使成品無法符合標準,故為了使加工位置更準確,本發明提出透過影像辨識技術,確認工件位置是否正確,即由影像擷取器11來擷取位於工作平台上工件之影像,以用於後續判斷工件位置之用。 The image capture device 11 is used to capture images captured by workpieces placed on the work platform. Specifically, the machining is most afraid of the deviation of the position of the workpiece, resulting in a wrong machining position, so that the finished product cannot meet the standard. Therefore, in order to make the machining position more accurate, the present invention proposes to confirm whether the position of the workpiece is correct through image recognition technology, that is, the image is The picker 11 captures an image of the workpiece on the work platform for subsequent determination of the position of the workpiece.

加工資訊產生器12設置於自動化概念與自動化加工之生產機台1內,用於自動化產生加工資訊程式碼,其中,加工資訊產生器12包括儲存單元121、接收單元122以及處理單元123。 The processing information generator 12 is disposed in the production machine 1 of the automation concept and the automated processing for automatically generating the processing information code. The processing information generator 12 includes a storage unit 121, a receiving unit 122, and a processing unit 123.

儲存單元121用於預先儲存對應各種工件之3D模型100,簡單來說,為了讓加工資訊自動化產生,故將可能執行的各類工件的資訊預存,亦即3D模型100,3D模型100記載工件的3D型態,將可用於後續視覺化設定加工路徑。另外,可由外部將3D模型100等資料輸入並儲存於儲存單元121內。 The storage unit 121 is configured to pre-store the 3D model 100 corresponding to various workpieces. In order to automatically generate the processing information, the information of various types of workpieces that may be executed is pre-stored, that is, the 3D model 100 and the 3D model 100 record the workpiece. The 3D type will be used for subsequent visualization of the machining path. In addition, data such as the 3D model 100 may be externally input and stored in the storage unit 121.

接收單元122係接收該影像擷取器11所擷取之該擷取影像。簡單來說,接收單元122可接收影像擷取器11所擷取之擷取影像,此將用於工件定位之判斷。 The receiving unit 122 receives the captured image captured by the image capturing device 11 . Briefly, the receiving unit 122 can receive the captured image captured by the image capture device 11, which will be used for the determination of the workpiece positioning.

處理單元123係依據該擷取影像決定該工件之偏移量,且透過該3D模型100決定該工件之加工路徑,以依據該偏移量及該加工路徑產生該工件之加工資訊。具體來說,處理單元123利用影像辨識技術對擷取影像進行辨識,以確認工件位置是否正確,舉例來說,可於工作平台上預設一個原點,該原點即工件之原點的設置處,因而判斷該工作平台之原點與該工件之原點兩者之位置距離,即可求得偏移量。 The processing unit 123 determines the offset of the workpiece according to the captured image, and determines the processing path of the workpiece through the 3D model 100 to generate processing information of the workpiece according to the offset and the processing path. Specifically, the processing unit 123 uses the image recognition technology to identify the captured image to confirm whether the workpiece position is correct. For example, an origin can be preset on the working platform, and the origin is the origin of the workpiece. Therefore, the positional distance between the origin of the working platform and the origin of the workpiece is determined, and the offset can be obtained.

處理單元123還依據3D模型100取得工件之加工路徑,並依據偏移量和加工路徑來決定加工資訊,亦即,3D模型100提供了工件的3D結構,使用者(程式人員)透過3D模型100視覺化地訂定加工路徑,再配合上擷取影像之辨識結果,例如位置、偏移量等,可得出後續執行加工生產所需之加工資訊為何。 The processing unit 123 also obtains the processing path of the workpiece according to the 3D model 100, and determines the processing information according to the offset and the processing path, that is, the 3D model 100 provides the 3D structure of the workpiece, and the user (programmer) transmits the 3D model 100. Visually set the machining path, and then cooperate with the identification results of the captured image, such as position, offset, etc., to obtain the processing information required for subsequent processing and production.

處理單元123所產出之加工資訊為視覺呈現之圖像資料的位置座標,例如加工路徑上之點或連續與不規則曲線的路徑資料以及預執行之加工動作,而上述之路徑資料或加工動作係由使用者透過3D模型100視覺化所編成者。更具體來說,加工資訊除了加工路徑上各節點、直線、連續轉彎、連續曲線與不規則圖形等等的路徑資料外,還有在加工路徑上的某一個節點要執行的加工動作,例如鑽洞、鎖螺絲等。 The processing information generated by the processing unit 123 is a position coordinate of the visually presented image data, such as a point on the processing path or a path data of the continuous and irregular curve, and a pre-executed processing action, and the path information or the processing action described above The user is visualized by the user through the 3D model 100. More specifically, in addition to the path information of each node, straight line, continuous turn, continuous curve and irregular figure on the processing path, there is also a processing action to be performed by a certain node on the machining path, such as drilling. Holes, lock screws, etc.

處理單元123產生之加工資訊會被傳送至控制器13,控制器13依據該加工資訊產生控制指令,亦即控制器13 將加工資訊轉換成機器設備所能理解之控制碼,藉此控制自動化概念與自動化加工之生產機台1之加工軸14對工件執行對應該加工資訊之加工程序,所謂之加工程序則依據機台功能不同而改變,例如點膠、夾取、吸料、送出錫絲或切削等,舉例來說,若是點膠機,則加工程序是依據加工資訊執行點膠程序,若是切削切割機台,則加工程序可執行切削程序。於一具體實施例中,控制器13可為場效可編程邏輯閘陣列(FPGA)控制器。 The processing information generated by the processing unit 123 is transmitted to the controller 13, and the controller 13 generates a control command according to the processing information, that is, the controller 13 converts the processing information into a control code that can be understood by the machine device, thereby controlling the automation concept. The machining axis 14 of the production machine 1 of the automated machining machine executes a machining program corresponding to the machining information of the workpiece, and the so-called machining program changes depending on the function of the machine, such as dispensing, clamping, sucking, sending out the tin wire or For cutting, for example, in the case of a dispenser, the machining program executes the dispensing process based on the machining information, and in the case of a cutting and cutting machine, the machining program can execute the cutting program. In one embodiment, the controller 13 can be a field effect programmable logic gate array (FPGA) controller.

自動化概念與自動化加工之生產機台1具體實施時,可於其內載入一套加工系統,例如載入加工資訊產生器12內,用於執行自動化概念與自動化加工之生產機台1之軟硬體運作,例如接收指令、執行運算、輸出指令,透過連結影像擷取器11和控制器13,除了執行加工資訊之運算,亦執行機台硬體設備之操作。 When the production machine 1 of the automation concept and the automated machining is embodied, a machining system can be loaded therein, for example, loaded into the machining information generator 12, and the production machine 1 for executing the automation concept and the automated machining is soft. The hardware operation, for example, receiving an instruction, executing an operation, and outputting an instruction, through the connection of the image capture device 11 and the controller 13, performs the operation of the machine hardware device in addition to the operation of processing the information.

由上可知,本發明提出透過影像辨識技術確認工件位置是否正確,並透過擷取影像和3D模型100來決定加工資訊為何,如此僅需要影像擷取器11和預先輸入之3D模型100,即可輕易得到加工資訊,此減少程式人員因不同工件都要分別編寫加工路徑程式來執行加工程序的麻煩,也能有效縮短編寫加工路徑程式之時程,並提升工件加工的精確度。 As can be seen from the above, the present invention proposes to confirm whether the position of the workpiece is correct through the image recognition technology, and to determine the processing information by capturing the image and the 3D model 100, so that only the image capturing device 11 and the 3D model 100 input in advance are needed. Easily obtain processing information, which reduces the trouble of the programmer to separately write the machining path program to execute the machining program for different workpieces, and can also shorten the time course for writing the machining path program and improve the precision of workpiece machining.

請參閱第2圖,係說明本發明之自動化概念與自動化加工之生產機台另一實施例之示意圖。如圖所述,自動化概念與自動化加工之生產機台除了透過3D模型和擷取影 像來產生加工資訊外,於加工程序執行前,還可執行加工程序之設定,因此,於本實施例中,加工資訊產生器12還包括設定單元124。 Referring to Figure 2, there is shown a schematic view of another embodiment of a production machine for automated concepts and automated machining of the present invention. As shown in the figure, in addition to the processing information generated by the 3D model and the captured image, the production machine of the automation concept and the automated processing can also perform the setting of the machining program before the execution of the machining program. Therefore, in this embodiment, The processing information generator 12 further includes a setting unit 124.

設定單元124可用於設定該加工路徑上各節點之行進速度或是生產機台之加工軸的移動步進單位。詳言之,自動化概念與自動化加工之生產機台之加工軸14(如第1圖所示)會依據加工資訊執行加工程序,亦即執行點膠、切削等動作,但前述之3D模型主要是得到加工路徑,但對於加工速度是未定義的,因此,設定單元124可接收外部輸入之加工設定200,像是加工路徑上各節點之行進速度,即是在加工路徑上各段之行進速度,例如在兩個節點之間以多快速度前進。 The setting unit 124 can be used to set the traveling speed of each node on the machining path or the moving step unit of the machining axis of the production machine. In detail, the machining axis 14 of the production machine of the automation concept and the automated machining (as shown in Fig. 1) executes the machining program according to the machining information, that is, performs the operations such as dispensing, cutting, etc., but the aforementioned 3D model is mainly The processing path is obtained, but the processing speed is undefined. Therefore, the setting unit 124 can receive the externally input processing setting 200, such as the traveling speed of each node on the processing path, that is, the traveling speed of each segment on the processing path. For example, how fast it is between two nodes.

另外,設定單元124還可設定加工軸之移動步進單位,簡言之,透過設定單元124可設定X、Y、Z軸與θ角的位置控制,即使用者可自行設定移動步進單位,例如每次移動50mm~0.01mm,如此加工軸於X、Y、Z軸與θ角上每次移動的單位即被設定,且可知悉加工軸是如何移動到需執行加工動作的節點。上述功能類似現有加工機之附設教導盒,但本發明將其整合於加工資訊產生器12上,直接透過自動化概念與自動化加工之生產機台上所提供之操作面板即可執行設定。 In addition, the setting unit 124 can also set the moving step unit of the machining axis. In short, the setting unit 124 can set the position control of the X, Y, Z axis and the θ angle, that is, the user can set the moving step unit by himself. For example, each time the movement is 50 mm to 0.01 mm, the unit in which the machining axis moves each time on the X, Y, Z axis and the θ angle is set, and it is known how the machining axis moves to the node where the machining operation is to be performed. The above functions are similar to the attached teaching box of the existing processing machine, but the present invention integrates it into the processing information generator 12, and can perform setting directly through the operation panel provided on the production machine of the automation concept and the automated processing.

請參閱第3圖,係說明本發明之自動化概念與自動化加工之生產機台又一實施例之示意圖。如圖所述,自動化概念與自動化加工之生產機台1中之影像擷取器11、加工 資訊產生器12以及控制器13與第1圖所述相同,故不再贅述,於本實施例中,該自動化概念與自動化加工之生產機台1更包括檢測器15。 Please refer to Fig. 3, which is a schematic view showing still another embodiment of the production machine of the automation concept and automated processing of the present invention. As shown in the figure, the image capturing device 11, the processing information generator 12, and the controller 13 in the production machine 1 of the automated concept and the automated processing are the same as those described in FIG. 1 and will not be described again. In this embodiment, The automation concept and the automated production machine 1 further comprise a detector 15.

請一併參考第1圖,檢測器15可透過影像擷取器11所擷取之擷取影像判斷工件的類別,亦即利用影像辨識技術,確定該工件為何種類型並通知加工資訊產生器12,處理單元123將可依據工件的類別由儲存單元121取得該工件的之3D模型100。簡言之,為了讓使用自動化概念與自動化加工之生產機台1可執行不同工件的加工生產,故不同類型工件的3D模型100都可被預先儲存於儲存單元121,待執行該類型工件的加工生產時,才由儲存單元121取得對應3D模型100,因此,檢測器15可用於在工件進入加工位置前,透過影像辨識來判斷適合類工件,故可通知加工資訊產生器12要取得哪一個3D模型100來產生加工資訊。 Referring to FIG. 1 together, the detector 15 can determine the type of the workpiece through the captured image captured by the image capturing device 11, that is, using the image recognition technology to determine the type of the workpiece and notify the processing information generator 12 The processing unit 123 will acquire the 3D model 100 of the workpiece from the storage unit 121 according to the category of the workpiece. In short, in order to allow the production machine 1 using the automation concept and the automated machining to perform the machining production of different workpieces, the 3D model 100 of different types of workpieces can be pre-stored in the storage unit 121 to be processed. At the time of production, the corresponding 3D model 100 is acquired by the storage unit 121. Therefore, the detector 15 can be used to determine the suitable type of workpiece through image recognition before the workpiece enters the processing position, so that the processing information generator 12 can be notified which 3D to acquire. Model 100 is used to generate processing information.

另外,除了用於判斷工件類型外,檢測器15還可用於檢測工件是否符合加工標準。簡言之,檢測器15可比對完成加工程序之工件的完成影像與預定之成品影像的差異度,完成影像同樣可由影像擷取器11擷取,透過完成影像與成品影像的差異比對,可決定出工件是否符合加工程序的預定結果,舉例來說,在完成鎖螺絲的加工程序後,正常螺絲應該完全進入工件內而不外露,若完成影像解析出螺絲外露,則可判斷加工程序需調整,若僅為偶發事件,亦可設計成將有問題工件自產線上移除。 In addition, in addition to determining the type of workpiece, the detector 15 can also be used to detect whether the workpiece meets the processing criteria. In short, the detector 15 can compare the difference between the completed image of the workpiece that completes the processing program and the predetermined finished image, and the completed image can also be captured by the image capturing device 11 through the difference comparison between the completed image and the finished image. Determine whether the workpiece meets the predetermined result of the machining program. For example, after completing the machining procedure of the lock screw, the normal screw should completely enter the workpiece without being exposed. If the image is resolved and the screw is exposed, it can be judged that the machining program needs to be adjusted. If it is only an accidental event, it can also be designed to remove the problematic workpiece from the production line.

透過上述方式,加工生產線上不再侷限單一種工件,像是不同工件、或是同一類型但不同尺寸的工件,都可藉由影像辨識以提供適當之加工資訊。另外,對於工件加工結果,亦可透過影像辨識來決定加工效果是否符合規定。 In this way, the processing line is no longer limited to a single workpiece, such as different workpieces, or workpieces of the same type but different sizes, which can be image-identified to provide appropriate processing information. In addition, for the workpiece processing results, image recognition can also be used to determine whether the processing effect is in compliance.

與傳統的加工生產比較,舉例來說,假若加工程序為產線上作業員工作是鎖入某顆螺絲,此人工生產執行前須包括前置作業和線上作業,前置作業可能有教導作業員認識工件外觀、使用何種螺絲和鎖螺絲工具、以及如何檢驗螺絲已正確鎖附,另外,線上作業可能有:1、檢視產線狀態,即工件是否由上一站傳遞過來;2、辨識工件是否為正確工件,以及判斷工件位置、方向,找出加工螺絲孔位置;3、鎖入螺絲;4、檢驗螺絲是否正確鎖入;5、若正確鎖入,則將工件繼續下一加工流程,若否,則取出該工件。 Compared with traditional processing and production, for example, if the machining program locks a screw for the job of the production line, the manual production must include front work and online work before the manual production. The front work may teach the operator to recognize the workpiece. Appearance, which screws and lock screw tools are used, and how to check that the screws are properly locked. In addition, the online work may have: 1. Check the production line status, that is, whether the workpiece is transferred from the previous station; 2. Identify whether the workpiece is Correct the workpiece, and judge the position and direction of the workpiece, find the position of the processing screw hole; 3. Lock the screw; 4. Check whether the screw is locked correctly; 5. If it is locked correctly, the workpiece will continue to the next processing flow. , the workpiece is taken out.

由此可知,傳統的加工生產須耗費相當人力和時間,且可能人為失誤導致工件完成度不佳,或是讓完成度不佳的工件往下一加工流程。 It can be seen that the traditional processing and production requires considerable manpower and time, and the human error may result in poor completion of the workpiece or the completion of the workpiece with poor completion.

若採用本發明所提出之自動化概念與自動化加工之生產機台來執行加工生產,則前置作業可能是設定鎖螺絲的自動控制流程,亦即藉由工件之3D模型以設定鎖螺絲位置,而線上作業則是:1、影像擷取器(2D或3D)進行影像辨識以確認產線上狀態,即工件是否已經由上一站傳遞過來;2、影像擷取器進行影像辨識以確認工件類型,以及工件之位置、方向;3、由3D模型和所擷取影像得到鎖螺絲加工程序(即加工資訊),並驅動鎖螺絲機構;4、透 過影像辨識判斷鎖螺絲後是否符合預定標準;5、藉由程序驅動移載機構將工件送往下一加工流程,若未達到預定標準,則取出零件。 If the production concept of the automation concept and the automated machining machine of the present invention is used to perform the machining production, the front work may be an automatic control flow for setting the lock screw, that is, by setting the lock screw position by the 3D model of the workpiece. The online operation is: 1. The image capture device (2D or 3D) performs image recognition to confirm the status on the production line, that is, whether the workpiece has been transferred from the previous station; 2. The image capture device performs image recognition to confirm the workpiece type. And the position and direction of the workpiece; 3. The locking screw processing program (ie processing information) is obtained from the 3D model and the captured image, and the locking screw mechanism is driven; 4. The image recognition is used to determine whether the locking screw meets the predetermined standard; The workpiece is driven to the next processing flow by the program-driven transfer mechanism, and if the predetermined standard is not reached, the part is taken out.

由上可知,藉由設定不同的加工程序,在辨識工件類型後,可驅動對應的程序作業,如此可在同一生產機台中,進行不同工件的作業。舉例來說,有方形工件和圓形工件在同一產線上作業,方形工件需要在一個選定位置鎖上一顆螺絲,圓形工件需要在二個選定位置分別鎖上螺絲,故透過視覺化設定即可簡單完成兩種工件的程式設定,並經由影像辨識來自動選擇對應工件的程序。 It can be seen from the above that by setting different machining programs, after identifying the workpiece type, the corresponding program operation can be driven, so that different workpieces can be operated in the same production machine. For example, a square workpiece and a circular workpiece work on the same production line. A square workpiece needs to be locked with a screw at a selected position. The circular workpiece needs to be screwed at two selected positions, so the visual setting is The program setting of the two workpieces can be easily performed, and the program corresponding to the workpiece is automatically selected through image recognition.

再以鞋底加工為例,不同大小、不同鞋型的鞋底,需要進行點膠作業以與鞋身貼合,一般來說,鞋底點膠有幾個設計困難點:1、型式太多:光是同一型的鞋子就有不同的尺寸;2、路徑複雜:點膠路徑因鞋底面有高低變化、曲線複雜而難以設定;3、治具過多:不同鞋底需有不同治具來固定工件。 Taking the sole processing as an example, the soles of different sizes and different shoe types need to be glued to fit the body of the shoe. Generally speaking, there are several design difficulties in the sole dispensing: 1. Too many types: light is The same type of shoes have different sizes; 2, the path is complicated: the dispensing path is difficult to set due to the high and low changes of the sole surface and the curve is complicated; 3. There are too many fixtures: different soles need different fixtures to fix the workpiece.

若採用本發明所提出之自動化概念與自動化加工之生產機台來執行加工生產,則可具備:1、根據不同鞋底,利用3D模型中來設定點膠路徑,即加工路徑可透過視覺化呈現中完成,故尺寸大小與高低變化及複雜點膠曲線,只需點選後即可由電腦自動生成加工路徑;2、產線上入料方式簡單,不需治具,只需加工面朝上、任意方向擺放,可由影像擷取辨識鞋型、大小後,再經由判定位置及方向與角度,自動將正確尺寸、型號的點膠路徑對應到實際位 置上,進行點膠等加工作業。 If the production concept of the automation concept and the automated processing proposed by the present invention is used to perform the processing and production, the method can be: 1. According to different soles, the dispensing path is set by using the 3D model, that is, the processing path can be visualized. Complete, so the size and height change and complex dispensing curve, just click on the computer can automatically generate the processing path; 2, the production line is simple to feed, no need for fixtures, only processing face up, any direction After the image is captured, the shoe shape and size can be identified, and then the position and direction and angle of the image are determined, and the dispensing path of the correct size and model is automatically corresponding to the actual position, and the processing operation such as dispensing is performed.

由上可知,搭配影像辨識運算產生的自動化加工程序,將可使生產機台應用層面更廣且減少人為誤差等問題。 It can be seen from the above that the automated processing program generated by the image recognition operation will make the production machine application wider and reduce human error.

請參閱第4圖,係說明本發明之自動化概念與自動化加工之生產機台具體應用之示意圖。如圖所示,自動化概念與自動化加工之生產機台1為一台點膠機,其設有加工軸14,加工軸14可裝設點膠筒45,點膠筒45內裝用點膠用之膠體,工件600可設置於自動化概念與自動化加工之生產機台1之工作平台46上,特別的是,本發明之自動化概念與自動化加工之生產機台1設置有影像擷取器11,可擷取工作平台46上之工件600的影像,此影像可用於工件600之位置校正。須說明者。影像擷取器11的數量、位置並不限制,可拍攝到工件600影像即可。 Please refer to FIG. 4, which is a schematic diagram showing the specific application of the automation concept of the present invention and the production machine of the automated processing. As shown in the figure, the production machine 1 of the automation concept and the automated processing is a dispenser, which is provided with a processing shaft 14, the processing shaft 14 can be provided with a dispensing cylinder 45, and the dispensing cylinder 45 is equipped with a dispensing glue. The workpiece 600 can be disposed on the working platform 46 of the production machine 1 of the automation concept and the automated processing. In particular, the production machine 1 of the automation concept and the automated processing of the present invention is provided with an image capturing device 11 . An image of the workpiece 600 on the work platform 46 is captured, which image can be used for position correction of the workpiece 600. Must be explained. The number and position of the image capturing device 11 are not limited, and the image of the workpiece 600 can be captured.

加工資訊產生器12設置於自動化概念與自動化加工之生產機台1內,可接收影像擷取器11所擷取之影像並且預存多個3D模型,如前所述,加工資訊產生器12將透過3D模型產出加工路徑,也由擷取影像判斷工件600是否偏移,並配合一些加工設定即可產出最終的加工資訊,最後,通過自動化概念與自動化加工之生產機台1之控制器將加工資訊轉為控制機台之控制指令,以命令加工軸14依據加工路徑移動,並由點膠筒45在預設節點上執行點膠加工。 The processing information generator 12 is disposed in the production machine 1 of the automation concept and the automated processing, and can receive the image captured by the image capturing device 11 and pre-store a plurality of 3D models. As described above, the processing information generator 12 will pass through The 3D model produces the machining path, and also determines whether the workpiece 600 is offset by capturing the image, and can produce the final processing information with some processing settings. Finally, the controller of the production machine 1 through the automation concept and the automated processing will The machining information is transferred to the control command of the control machine to command the machining axis 14 to move according to the machining path, and the dispensing cylinder 45 performs the dispensing process on the preset node.

另外,上述加工設定,像是加工程序之細節,例如移動速度、移動步進單位或點膠處,可由自動化概念與自動化加工之生產機台1之輸入面板47來輸入,同樣地,輸入 面板47可依據機台需求而有不同設計。 Further, the above-described machining settings, such as the details of the machining program, such as the moving speed, the moving step unit or the dispensing portion, can be input by the automation concept and the input panel 47 of the automated machine 1 of the production machine. Similarly, the input panel 47 Can be designed according to the needs of the machine.

請參閱第5圖,係本發明之自動化概念與自動化加工之生產機台其運作方法之步驟圖。於步驟S51中,係提供工件之擷取影像。具體來說,為了達到加工路徑自動化產生以及工件位置定位,本發明提出透過影像辨識技術來達成上述需求,故需要透過例如影像擷取裝置來擷取工件之影像。 Please refer to Fig. 5, which is a step-by-step diagram of the operation method of the automatic concept and automated processing machine of the present invention. In step S51, the captured image of the workpiece is provided. Specifically, in order to achieve automatic processing path generation and workpiece position positioning, the present invention proposes to achieve the above requirements through image recognition technology, and thus it is necessary to capture an image of a workpiece through, for example, an image capturing device.

於步驟S52中,係提供對應該工件之3D模型。簡言之,為了自動化產生加工路徑,故使用者需先鍵入對應工件之3D模型並儲存於自動化概念與自動化加工之生產機台中,由3D模型可知悉工件之3D結構,此將用於後續加工路徑之產生。 In step S52, a 3D model corresponding to the workpiece is provided. In short, in order to automatically generate the machining path, the user must first type the 3D model of the corresponding workpiece and store it in the production machine of the automation concept and automatic machining. The 3D model can know the 3D structure of the workpiece, which will be used for subsequent processing. The generation of the path.

於步驟S53中,係依據該擷取影像產生該工件之偏移量以及透過該3D模型決定該工件之加工路徑,以依據該偏移量及該加工路徑產生該工件之加工資訊。於本步驟中,擷取影像可用來決定工件之位置偏移多少,例如在工件的放置處設定一個原點位置,其將與工件之預設原點對應,接著由擷取影像分析出現實中,兩個原點的位置差異即可知悉工件的偏移量,接著,由3D模型可建構出加工路徑,搭配上前述偏移量(若有),即可完整建構出整個加工資訊,該加工資訊包括該加工路徑上之點或連續曲線的路徑資料以及預執行之加工動作。 In step S53, the offset of the workpiece is generated according to the captured image, and the processing path of the workpiece is determined by the 3D model, so that the processing information of the workpiece is generated according to the offset and the processing path. In this step, the captured image can be used to determine the positional offset of the workpiece. For example, an origin position is set at the placement of the workpiece, which will correspond to the preset origin of the workpiece, and then the image is analyzed by the captured image. The difference between the positions of the two origins can be used to know the offset of the workpiece. Then, the 3D model can construct the processing path, and with the above offset (if any), the entire processing information can be completely constructed. The information includes the path data of the point or continuous curve on the machining path and the pre-executed machining action.

須說明者,偏移量可透過影像辨識技術來判斷工件之原點與預設原點之位置距離,此是採用影像辨識技術,透 過設定原點方式來達成,當然也可採用其他方式,例如預設其他對應點,之後再透過影像辨識來達到偏移量判斷。 It should be noted that the offset can be used to determine the positional distance between the origin of the workpiece and the preset origin through image recognition technology. This is achieved by using the image recognition technology, and by setting the origin method, of course, other methods can be used, for example. The other corresponding points are preset, and then the image recognition is used to achieve the offset determination.

於步驟S54中,係依據該加工資訊產生控制指令,以控制加工軸對該工件執行對應該加工資訊之加工程序。如前步驟所述,在取得加工資訊後,即可將其轉換成機台能解析之編碼程式,藉以控制加工軸執行關於加工資訊的加工程序,例如如何移動到某一節點,並於該節點上執行加工動作。 In step S54, a control command is generated according to the machining information to control the machining axis to execute a machining program corresponding to the machining information. As described in the previous step, after the processing information is obtained, it can be converted into a coding program that can be analyzed by the machine, thereby controlling the machining axis to execute a machining program on the machining information, for example, how to move to a node, and at the node Perform machining operations on it.

另外,於依據加工路徑產生加工資訊時,更包括設定該加工路徑上各節點之行進速度或是加工軸之移動步進單位。此步驟即是讓使用者設定加工程序的細節,包括加工時於加工路徑上之行進速度,或者是須停留在那些位置(節點)來進行加工動作。 In addition, when processing information is generated according to the processing path, it further includes setting a traveling speed of each node on the processing path or a moving step unit of the processing axis. This step is to let the user set the details of the machining program, including the speed of travel on the machining path during machining, or the position (node) to be processed.

再者,於執行該加工程序之後,還可比對完成該加工程序之工件的完成影像與預定之成品影像的差異度,以決定該工件是否符合該加工程序的預定結果,此目的即是判斷加工結果是否符合預期,較佳者,還可針對判斷結果,將品質不良的工件由產線上移除。 Furthermore, after the processing program is executed, the degree of difference between the completed image of the workpiece that completes the processing program and the predetermined finished image may be compared to determine whether the workpiece meets the predetermined result of the processing program, and the purpose is to determine the processing. Whether the result is in line with expectations, and preferably, the poor quality workpiece can be removed from the production line for the judgment result.

請參閱第6圖,係本發明之自動化概念與自動化加工之生產機台實際運作方法之流程圖。自動化概念與自動化加工之生產機台上可設計有一圖形化介面500,其可讓使用者操作選擇選項或輸入資料,因而圖形化介面500在進行加工資訊自動化產生前,會取得擷取影像以及工件之3D模型,故透過影像辨識300之提供和3D實體模型400之設 定可達到本發明之目的。 Please refer to FIG. 6 , which is a flow chart of the actual operation method of the automatic concept and automated processing machine of the present invention. A graphical interface 500 can be designed on the production machine for automation concepts and automated machining, which allows the user to select options or input data, so that the graphical interface 500 captures images and artifacts before the processing information is automatically generated. The 3D model is achieved by the provision of the image recognition 300 and the setting of the 3D solid model 400.

於流程S61中,係選取工件,結合影像辨識和3D實體模型產生3D加工路徑。具體來說,這裡是指僅執行單一類型工件的情況,使用者在選取要執行的工件後,可透過前述之影像辨識300和3D實體模型400的提供,自動化產生包括3D加工路徑、執行動作等加工資訊,透過影像比對可使加工更精確,且可省下程式人員自行撰寫程式碼所需時間,特別是,像是加工路徑為曲線,將耗費更多時間和成本。 In the process S61, the workpiece is selected, and the 3D processing path is generated by combining the image recognition and the 3D solid model. Specifically, this refers to the case where only a single type of workpiece is executed. After the user selects the workpiece to be executed, the user can automatically generate the 3D processing path, perform the action, etc. through the provision of the image recognition 300 and the 3D solid model 400 described above. Processing information, through image comparison can make the processing more accurate, and can save the time required for programmers to write their own code, especially if the processing path is curve, it will take more time and cost.

於流程S62中,係透過點選圖形化介面,將3D加工路徑轉換成設備運作路徑。簡言之,使用者可透過圖形化介面500來執行對應工件之3D加工路徑轉換成加工軸移動時之設備運作路徑的程序,舉例來說,加工路徑為一個圓形,轉換成設備運作路徑時,則為表示X軸和Y軸及Z軸與θ角度分別位移多少。 In the process S62, the 3D processing path is converted into a device operation path by clicking a graphical interface. In short, the user can perform a program for converting the 3D processing path of the workpiece into the operation path of the device when the machining axis moves through the graphical interface 500. For example, when the processing path is a circle and is converted into a device operation path, Then, it indicates how much the X-axis and the Y-axis and the Z-axis are displaced from the θ angle.

於流程S63中,係設定各節點之行進速度、所執行之加工動作以及加工軸之移動步進單位。於本步驟中,使用者可依據加工需求來設定加工軸的移動方式,舉例來說,兩點之間的移動快慢,那些節點需要執行加工動作,又或者加工軸移動時步進單位,上述皆可由使用者自行設定。須說明者,流程S61、S62和S63的順序可以前後調整,並非限定。 In the flow S63, the traveling speed of each node, the machining operation to be executed, and the movement step unit of the machining axis are set. In this step, the user can set the movement mode of the machining axis according to the processing demand. For example, the movement speed between the two points, the nodes need to perform the machining action, or the stepping unit when the machining axis moves, the above It can be set by the user. It should be noted that the order of the processes S61, S62, and S63 can be adjusted before and after, and is not limited.

於流程S64中,係產生加工資訊。由於3D加工路徑是圖形化表示,故可將加工路徑轉成加工資訊,也就是, 利用數字或數據來呈現加工路徑,例如表示X軸方向、Y軸方向、Z軸方向與θ角度之移動狀態和移動距離。 In the process S64, processing information is generated. Since the 3D machining path is a graphical representation, the machining path can be converted into machining information, that is, the machining path is represented by numbers or data, for example, the movement state of the X-axis direction, the Y-axis direction, the Z-axis direction, and the θ angle. And moving distance.

於流程S65中,係FPGA控制器產生控制指令。如前步驟所述,在取得加工資訊後,需將其轉換成機台瞭解的運作編碼,故本步驟即透過FPGA控制器來將加工資訊解析成並轉換成控制指令。 In the process S65, the FPGA controller generates a control instruction. As described in the previous step, after the processing information is obtained, it needs to be converted into the operating code that the machine knows. Therefore, this step is to parse and convert the processing information into a control command through the FPGA controller.

於流程S66中,係3~6軸加工軸執行加工程序。在取得控制指令後,加工軸可依據控制指令來執行加工程序,加工軸可為3~6軸的結構,依設計可提供X軸、Y軸、Z軸、θ角度與方向之移動,或者是以X軸、Y軸、Z軸為軸心之轉動等。 In the flow S66, the machining program is executed by the 3 to 6 axis machining axes. After obtaining the control command, the machining axis can execute the machining program according to the control command. The machining axis can be a 3-6 axis structure, and the X axis, the Y axis, the Z axis, the θ angle and the direction movement can be provided according to the design, or The X-axis, the Y-axis, and the Z-axis are the rotation of the axis.

透過上述流程說明可知,使用3D模型與視覺影像立即辨識來執行自動化加工,其中包括依據擷取影像以判斷工件之旋轉或偏移量及尺寸大小高低,透過3D模型決定與產生工件之加工路徑,亦即結合影像辨識技術和3D模型架構,可自動化產生加工資訊,接著,再結合一些加工機設定,即可使加工機執行對應加工資訊之加工程序。 Through the above process description, the 3D model and the visual image immediate recognition are used to perform the automatic processing, which includes determining the rotation path or the offset and the size of the workpiece according to the captured image, and determining the processing path of the workpiece through the 3D model. That is to say, combined with the image recognition technology and the 3D model architecture, the processing information can be automatically generated, and then, in combination with some processing machine settings, the processing machine can execute the processing program corresponding to the processing information.

綜上所述,本發明提出一種自動化概念與自動化加工之生產機台及其運作方法,利用使用者輸入之對應該工件之3D模型以及影像辨識技術,確認工件位置是否偏移,透過視覺化設定以產生加工路徑之程式碼,這樣不僅減少工程師親自撰寫加工路徑程式之麻煩,且對非直線路徑、不規則連續曲線路徑等也能1:1呈現具有極高精確度。因此,透過本發明之自動化概念與自動化加工之生產機台及 其運作方法,將大幅有效地節省人力和時間支出,但不影響整體加工效果。 In summary, the present invention provides a production machine and an operation method for the automation concept and the automatic processing, and uses the 3D model of the corresponding workpiece input and the image recognition technology to confirm whether the workpiece position is offset or not. In order to generate the code of the processing path, this not only reduces the trouble for the engineer to personally write the processing path program, but also has a very high precision for the non-linear path, the irregular continuous curve path and the like. Therefore, the production machine and the operation method of the automation concept and the automated processing of the present invention can greatly save manpower and time expenditure without affecting the overall processing effect.

上述實施樣態僅例示性說明本發明之功效,而非用於限制本發明,任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述該些實施態樣進行修飾與改變。此外,在上述該些實施態樣中之元件的數量僅為例示性說明,亦非用於限制本發明。因此本發明之權利保護範圍,應如後述之申請專利範圍所列。 The above-described embodiments are merely illustrative of the effects of the present invention, and are not intended to limit the present invention, and those skilled in the art can modify the above-described embodiments without departing from the spirit and scope of the present invention. And change. In addition, the number of elements in the above-described embodiments is merely illustrative and is not intended to limit the present invention. Therefore, the scope of protection of the present invention should be as set forth in the appended claims.

Claims (10)

一種自動化概念與自動化加工之生產機台,係包括:影像擷取器,係用於擷取置於工作平台上之工件之擷取影像;加工資訊產生器,包括:儲存單元,係預儲存有對應該工件之3D模型;接收單元,係接收該影像擷取器所擷取之該擷取影像;及處理單元,係依據該擷取影像產生該工件之偏移量以及透過該3D模型決定該工件之加工路徑,以依據該偏移量及該加工路徑產生該工件之加工資訊;以及控制器,係依據該加工資訊產生控制指令,以控制該自動化概念與自動化加工之生產機台之加工軸對該工件執行對應該加工資訊之加工程序。  A production machine for automating concepts and automated processing, comprising: an image capture device for capturing images captured by a workpiece placed on a work platform; and a processing information generator comprising: a storage unit, pre-stored Corresponding to the 3D model of the workpiece; the receiving unit receives the captured image captured by the image capture device; and the processing unit generates an offset of the workpiece according to the captured image and determines the through the 3D model a machining path of the workpiece to generate machining information of the workpiece according to the offset and the machining path; and a controller for generating a control instruction according to the machining information to control the machining axis of the automation concept and the automatic machining machine A machining program corresponding to the processing information is executed on the workpiece.   如申請專利範圍第1項所述之自動化概念與自動化加工之生產機台,其中,該加工資訊包括該加工路徑上之點或連續曲線的路徑資料以及預執行之加工動作。  The production machine of the automatic concept and the automated machining described in claim 1, wherein the machining information includes a path of a point or a continuous curve on the machining path and a pre-executed machining operation.   如申請專利範圍第2項所述之自動化概念與自動化加工之生產機台,其中,該路徑資料或該加工動作係由使用者透過該3D模型視覺化所編成者。  The production machine of the automated concept and the automated machining described in claim 2, wherein the path data or the machining action is compiled by the user through the visualization of the 3D model.   如申請專利範圍第1項所述之自動化概念與自動化加工之生產機台,其中,該偏移量係指該工作平台之原點與該工件之原點的位置距離。  The production machine of the automatic concept and the automated machining as described in claim 1, wherein the offset refers to the positional distance between the origin of the working platform and the origin of the workpiece.   如申請專利範圍第1項所述之自動化概念與自動化加工之生產機台,其中,該加工資訊產生器更包括設定單元,用於設定該加工路徑上各節點之行進速度或該加工軸之移動步進單位。  The production machine of the automatic concept and the automated processing described in claim 1, wherein the processing information generator further comprises a setting unit for setting a traveling speed of each node on the processing path or a movement of the processing axis Step unit.   如申請專利範圍第1項所述之自動化概念與自動化加工之生產機台,更包括檢測器,係透過該擷取影像判斷該工件的類別,該處理單元依據該工件的類別自該儲存單元取得對應該工件之3D模型。  The production machine of the automated concept and the automated processing described in claim 1 further includes a detector for determining the type of the workpiece through the captured image, the processing unit obtaining the storage unit according to the type of the workpiece. Corresponding to the 3D model of the workpiece.   如申請專利範圍第6項所述之自動化概念與自動化加工之生產機台,其中,該檢測器更用於比對完成該加工程序之該工件的完成影像與預定之成品影像的差異度,以決定該工件是否符合該加工程序的預定結果。  The production machine of the automatic concept and the automated processing as described in claim 6 , wherein the detector is further used for comparing the difference between the completed image of the workpiece and the predetermined finished image of the machining program. Determines whether the workpiece meets the predetermined results of the machining program.   一種自動化概念與自動化加工之生產機台之運作方法,包括:提供工件之擷取影像;提供對應該工件之3D模型;依據該擷取影像產生該工件之偏移量以及透過該3D模型決定該工件之加工路徑,以依據該偏移量及該加工路徑產生該工件之加工資訊;以及依據該加工資訊產生控制指令,以控制加工軸對該工件執行對應該加工資訊之加工程序。  A method for operating a production machine that automates concepts and automated machining, comprising: providing a captured image of a workpiece; providing a 3D model corresponding to the workpiece; generating an offset of the workpiece based on the captured image and determining the through the 3D model a machining path of the workpiece to generate machining information of the workpiece according to the offset and the machining path; and generating a control command according to the machining information to control a machining axis to execute a machining program corresponding to the machining information.   如申請專利範圍第8項所述之自動化概念與自動化加工之生產機台之運作方法,其中,該加工資訊包括該加工路徑上之點或連續曲線的路徑資料以及預執行之加 工動作。  For example, the method for operating the automation machine and the automated machine for processing the machine as described in claim 8 wherein the machining information includes the path data of the point or continuous curve on the machining path and the pre-executed machining action.   如申請專利範圍第8項所述之自動化概念與自動化加工之生產機台之運作方法,更包括於執行該加工程序之後,比對完成該加工程序之該工件的完成影像與預定之成品影像的差異度,以決定該工件是否符合該加工程序的預定結果。  The method for operating the production machine of the automation concept and the automated processing as described in claim 8 of the patent application, further comprising, after executing the machining program, comparing the completed image of the workpiece and the predetermined finished image of the machining program. The degree of difference to determine whether the workpiece meets the predetermined outcome of the processing program.  
TW105138834A 2016-11-25 2016-11-25 Automated processing machine with automated concepts and its method of operation TW201820063A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW105138834A TW201820063A (en) 2016-11-25 2016-11-25 Automated processing machine with automated concepts and its method of operation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW105138834A TW201820063A (en) 2016-11-25 2016-11-25 Automated processing machine with automated concepts and its method of operation

Publications (1)

Publication Number Publication Date
TW201820063A true TW201820063A (en) 2018-06-01

Family

ID=63258276

Family Applications (1)

Application Number Title Priority Date Filing Date
TW105138834A TW201820063A (en) 2016-11-25 2016-11-25 Automated processing machine with automated concepts and its method of operation

Country Status (1)

Country Link
TW (1) TW201820063A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI748350B (en) * 2020-02-20 2021-12-01 所羅門股份有限公司 Dimension detection method and system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI748350B (en) * 2020-02-20 2021-12-01 所羅門股份有限公司 Dimension detection method and system

Similar Documents

Publication Publication Date Title
US10882189B2 (en) Control device and robot system
JP6126067B2 (en) Collaborative system with machine tool and robot
CN101204813B (en) Device and method for robot offline programming
JP7096288B2 (en) How to control a robot
US20130278725A1 (en) Integrated Structured Light 3D Scanner
JP2008542888A (en) Method for operation of industrial machines
CN102601684B (en) Indirect measurement method based tool parameter calibration method for high-precision drilling robot
US20130325166A1 (en) Numerical control device including display part for displaying information for evaluation of machining process
JP2009526296A (en) A system for calculating the wear state of machine tools
JP5984630B2 (en) Interface system for machine tools
JP2000112511A (en) Nc processing method for component during process
CN109143979B (en) Machining control method and system of numerical control equipment, readable storage medium and equipment
CN101920453B (en) Method for machining spatial hole by using large ellipsoid on numerical control boring-milling machine
CN110879570A (en) Quick hole machining programming method
CN109857073A (en) Virtual verification method, device and the electronic equipment of production line
JP4180469B2 (en) How to check the machining suitability of machine tools
CN102896555B (en) For controlling the method between driving device with the machine for the coupling that can freely determine
TWM542516U (en) Automated processing machine with automated concepts
CN106054814A (en) Image grayscale-based computer aided machining method
TW201820063A (en) Automated processing machine with automated concepts and its method of operation
KR101468751B1 (en) Numerical control system having graphic-based user interface
JP2004206723A (en) Tool manufacturing device and manufacturing method
US20220107626A1 (en) Method and apparatus for cycle-based programming of a control program for a numerically controlled machine tool
US20210405611A1 (en) Virtual computerized numerical control machine system and method
US20230185272A1 (en) Program analyzer and control system