WO2018003742A1 - Data-processing device, tablet printing apparatus, data-processing method, and tablet printing method - Google Patents

Data-processing device, tablet printing apparatus, data-processing method, and tablet printing method Download PDF

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Publication number
WO2018003742A1
WO2018003742A1 PCT/JP2017/023406 JP2017023406W WO2018003742A1 WO 2018003742 A1 WO2018003742 A1 WO 2018003742A1 JP 2017023406 W JP2017023406 W JP 2017023406W WO 2018003742 A1 WO2018003742 A1 WO 2018003742A1
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WO
WIPO (PCT)
Prior art keywords
data
ink
tablet
thinning
raster
Prior art date
Application number
PCT/JP2017/023406
Other languages
French (fr)
Japanese (ja)
Inventor
信行 中野
内田 直樹
Original Assignee
株式会社Screenホールディングス
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社Screenホールディングス filed Critical 株式会社Screenホールディングス
Priority to KR1020187034713A priority Critical patent/KR102176136B1/en
Priority to CN201780033667.3A priority patent/CN109195803B/en
Publication of WO2018003742A1 publication Critical patent/WO2018003742A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/06Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of pills, lozenges or dragees
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/12Digital output to print unit, e.g. line printer, chain printer
    • G06F3/1201Dedicated interfaces to print systems
    • G06F3/1223Dedicated interfaces to print systems specifically adapted to use a particular technique
    • G06F3/1237Print job management
    • G06F3/1242Image or content composition onto a page
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J21/00Column, tabular or like printing arrangements; Means for centralising short lines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J29/00Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
    • B41J29/38Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041Digital printing on surfaces other than ordinary paper
    • B41M5/0047Digital printing on surfaces other than ordinary paper by ink-jet printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0082Digital printing on bodies of particular shapes
    • B41M5/0088Digital printing on bodies of particular shapes by ink-jet printing

Definitions

  • Characters and codes for product identification are printed on the surface of tablets that are pharmaceuticals. Such characters and codes may be printed by engraving. However, the engraving has a problem of low visibility. In particular, in recent years, the types of tablets have been diversified due to the spread of generic drugs. For this reason, in order to identify a tablet reliably, performing clear printing on the surface of a tablet is calculated
  • Patent Document 1 discloses a conventional ink jet type tablet printing apparatus that performs printing in consideration of the direction of a tablet.
  • dots are arranged in a vertical and horizontal grid to represent an image.
  • the surface of the tablet is used by using the printing data in which the selection of whether or not to discharge the ink droplets and the selection of the size of the ink droplets is performed in each region arranged in a grid pattern on the surface of the tablet. An image is formed on.
  • This invention is made in view of such a situation, and it aims at providing the technique which can improve printing quality in the tablet-type printing apparatus of an inkjet system.
  • a first invention of the present application is a data processing apparatus for creating print data for performing print processing on the surface of a tablet by an ink jet head, and an input vector A vector rotation processing unit that rotates the data vector to generate a plurality of vector rotation data corresponding to a plurality of rotation angles, and an image conversion processing unit that converts each of the vector rotation data into raster data.
  • a second invention of the present application is the data processing device according to the first invention, further comprising a thinning processing unit that converts each of the plurality of raster data into thinning data having a smaller number of ink ejection pixels than the raster data.
  • the raster data is data in which the ink discharge amount is determined for each of the regions arranged in a grid pattern, and the ink discharge region in which ink is discharged in the thinning data is more than the ink discharge region in the raster data. Is also small.
  • a third invention of the present application is the data processing apparatus according to the second invention, wherein the thinning-out processing unit alternates between the ink discharge area and the ink non-discharge area in a portion where the ink discharge area of the raster data is continuous.
  • the thinned-out data is generated by converting the pattern into the pattern arranged in the above.
  • a fourth aspect of the present invention is the data processing apparatus according to the third aspect, wherein the thinning-out processing unit includes a rectangular ink discharge region and a rectangular shape in which the ink discharge region of the raster data is continuous.
  • the thinning data is generated by converting the ink non-ejection area into a pattern alternately arranged.
  • a fifth invention of the present application is a tablet printing apparatus for printing on the surface of a tablet, comprising a data processing device for creating print data and a plurality of nozzles for ejecting ink droplets, toward the surface of the tablet
  • a data processing device for creating print data and a plurality of nozzles for ejecting ink droplets, toward the surface of the tablet
  • An inkjet head that performs printing processing by ejecting the ink droplets, a camera that is disposed upstream of the head and that detects a rotation angle of the tablet, and a control unit that controls ejection of the ink droplets from the head
  • the data processing device comprises a vector rotation processing unit that vector-rotates input vector data and generates a plurality of vector rotation data corresponding to a plurality of rotation angles, and rasterizes each of the vector rotation data.
  • a sixth invention of the present application is the tablet printing apparatus according to claim 5, wherein the data processing device converts each of the plurality of raster data into thinned data having a smaller number of ink ejection pixels than the raster data.
  • the raster data is data in which an ink discharge amount is determined for each of the regions arranged in a grid pattern, and the ink discharge region in which ink is discharged in the thinning data is The raster image data is smaller than the ink ejection area in the raster data, and the data processing device outputs a plurality of the thinned data as the print data, and the print data holding unit has the rotation angle before the detection of the rotation angle by the camera. A plurality of the print data input from the data processing device are held.
  • a seventh invention of the present application is the tablet printing apparatus according to the sixth invention, wherein the thinning-out processing unit alternates between the ink discharge area and the ink non-discharge area in a portion where the ink discharge area of the raster data is continuous.
  • the thinned-out data is generated by converting the pattern into the pattern arranged in (1).
  • An eighth invention of the present application is the tablet printing apparatus according to the seventh invention, wherein the thinning-out processing unit includes a rectangular ink discharge region and a quadrangular ink discharge region in which the ink discharge region of the raster data is continuous.
  • the thinning data is generated by converting the ink non-ejection area into a pattern alternately arranged.
  • a ninth invention of the present application is a data processing method for creating print data for performing print processing on the surface of a tablet by an ink jet head, and a) vector rotation of input vector data A step of generating a plurality of vector rotation data corresponding to a plurality of rotation angles, and b) a step of converting each of the plurality of vector rotation data into raster data.
  • a tenth invention of the present application is the data processing method according to the ninth invention, further comprising the step of c) converting each of the plurality of raster data into thinned data having a smaller number of ink ejection pixels than the raster data.
  • the raster data is data in which the ink discharge amount is determined for each of the regions arranged in a grid pattern, and the ink discharge region in which ink is discharged in the thinning data is more than the ink discharge region in the raster data. Is also small.
  • An eleventh invention of the present application is the data processing method according to the tenth invention, wherein, in the step c), the thinned-out data includes a portion where the ink discharge region of the raster data is continuous, the ink discharge region and the ink non-discharge region. It is generated by converting into a pattern in which discharge areas are alternately arranged.
  • a twelfth invention of the present application is the data processing method according to the eleventh invention, wherein, in the step c), the thinned-out data includes a portion of the raster data where the ink discharge region is continuous, and the rectangular ink discharge region. And a square-shaped non-ejection region of ink are converted into a pattern alternately arranged.
  • a thirteenth invention of the present application is a tablet printing method in which a printing process is performed on the surface of a tablet by an ink jet head, and A) a plurality of vectors corresponding to a plurality of rotation angles by rotating the input vector data.
  • the rotation angle based on the raster data obtained in the step B) the step of generating the vector rotation data of B), the step of B) converting each of the plurality of vector rotation data into raster data, and C) A step of holding a plurality of print data, D) a step of detecting the rotation angle of the tablet after the step C), and E) a plurality of steps based on the rotation angle after the step D).
  • a fourteenth aspect of the present invention is the tablet printing method according to the thirteenth aspect of the present invention, in which G) after the step B) and before the step C), each of the plurality of raster data is obtained from the raster data.
  • G) after the step B) and before the step C), each of the plurality of raster data is obtained from the raster data.
  • step C) a plurality of the thinned data is held as a plurality of the print data, and the raster data is arranged in a grid pattern.
  • the ink discharge amount is determined for each region, and the ink discharge region in which ink is discharged in the thinning data is smaller than the ink discharge region in the raster data.
  • raster data obtained by rasterizing vector data obtained by vector rotation in advance is used as print data.
  • it can suppress that the image quality falls by rotation of an image.
  • it is possible to suppress a decrease in print quality in the tablet printing apparatus.
  • the mottling is performed during the printing process in the tablet printing apparatus.
  • production can be suppressed. Therefore, it is possible to further suppress the deterioration of print quality in the tablet printing apparatus.
  • FIG. 6 is a perspective view of the vicinity of a transport drum. It is a bottom view of a head. It is the block diagram which showed the connection of a control part, each part in a tablet printing apparatus, and a data processor.
  • FIG. 3 is a block diagram conceptually showing a configuration relating to a printing process corresponding to a rotation angle in the tablet printing apparatus and data processing apparatus 80. It is the flowchart which showed the flow of the data processing in a data processor. It is the figure which showed the example which rasterized the non-rotated vector data.
  • FIG. 6 is a diagram illustrating an example in which vector data is rotated after rasterization and then rasterized again.
  • FIG. 6 is a diagram illustrating an example of print data stored in a print data holding unit.
  • a direction in which a plurality of tablets are transported is referred to as a “transport direction”, and a direction perpendicular to the transport direction is referred to as a “width direction”.
  • FIG. 1 is a diagram showing a configuration of a tablet printing apparatus 1 according to an embodiment of the present invention.
  • the tablet printing apparatus 1 is an apparatus that prints an image such as a product name, a product code, a company name, and a logo mark on the surface of each tablet 9 while conveying a plurality of tablets 9 that are medicines.
  • the tablet printing apparatus 1 of this embodiment includes a hopper 10, a feeder unit 20, a transport drum 30, a first printing unit 40, a second printing unit 50, a carry-out conveyor 60, and a control unit 70. .
  • the feeder unit 20 conveys the plurality of tablets 9 put into the hopper 10 to the conveyance drum 30.
  • the feeder unit 20 of the present embodiment includes a linear feeder 21, a rotary feeder 22, and an inclined feeder 23.
  • the rectilinear feeder 21 has a flat vibration trough 211.
  • the plurality of tablets 9 supplied from the hopper 10 to the vibration trough 211 are conveyed to the rotary feeder 22 side by the vibration of the vibration trough 211.
  • the rotary feeder 22 has a disk-shaped rotary table 221.
  • the plurality of tablets 9 that have dropped from the vibration trough 211 onto the upper surface of the turntable 221 are collected near the outer periphery of the turntable 221 by centrifugal force generated by the rotation of the turntable 221.
  • the inclined feeder 23 has a plate-like slope 231 that extends obliquely downward from the outer periphery of the turntable 221 to the transport drum 30.
  • FIG. 2 is a perspective view of the vicinity of the transport drum 30.
  • a plurality of conveying grooves 232 are provided on the upper surface of the slope 231.
  • eight conveyance grooves 232 are provided on the upper surface of the slope 231.
  • the plurality of tablets 9 transported to the outer peripheral portion of the turntable 221 are respectively supplied to any one of the plurality of transport grooves 232 and flow down obliquely downward along the transport grooves 232.
  • the plurality of tablets 9 are aligned and supplied to the plurality of transport rows by being distributedly supplied to the plurality of transport grooves 232. Then, the plurality of tablets 9 in each conveyance row are supplied to the conveyance drum 30 in order from the first one.
  • the transport drum 30 is a mechanism that delivers a plurality of tablets 9 from the inclined feeder 23 to the first transport conveyor 41.
  • the conveyance drum 30 has a substantially cylindrical outer peripheral surface.
  • the conveyance drum 30 is rotated in the direction of the arrow in FIGS. 1 and 2 around a rotation axis extending in the width direction by power obtained from a motor (not shown).
  • a plurality of suction holes 31 are provided on the outer peripheral surface of the transport drum 30.
  • the plurality of suction holes 31 are arranged along the circumferential direction on the outer peripheral surface of the transport drum 30 at the position in the width direction corresponding to each of the plurality of transport rows described above.
  • a suction mechanism (not shown) is provided inside the transport drum 30.
  • a negative pressure lower than the atmospheric pressure is generated in each of the plurality of suction holes 31.
  • the suction holes 31 suck and hold the tablets 9 supplied from the inclined feeder 23 one by one by the negative pressure.
  • a blow mechanism (not shown) is provided inside the transport drum 30.
  • the blow mechanism blows locally pressurized gas from the inside of the transport drum 30 toward the first transport conveyor 41 described later.
  • the suction of the tablets 9 is released only in the suction holes 31 facing the first transport conveyor 41 while maintaining the suction state of the tablets 9 in the suction holes 31 not facing the first transport conveyor 41.
  • the transport drum 30 rotates while adsorbing and holding the plurality of tablets 9 supplied from the inclined feeder 23, and can transfer these tablets 9 to the first transport conveyor 41.
  • a first secant detection camera 32 is provided on the outer periphery of the transport drum 30.
  • the first secant detection camera 32 is an imaging unit that captures the state of the tablet 9 before printing.
  • the first secant detection camera 32 images the tablet 9 transported by the transport drum 30 and transmits the obtained image to the control unit 70. Based on the received image, the control unit 70 detects the presence / absence of the tablet 9 in each suction hole 31, the front and back of the tablet 9 held in the suction hole 31, and the rotation angle.
  • the first printing unit 40 is a processing unit for printing an image on one surface of the tablet 9. As shown in FIG. 1, the first printing unit 40 includes a first conveyor 41, a second secant detection camera 42, a first head unit 43, a first inspection camera 44, and a first fixing unit 45.
  • the conveying belt 412 is provided with a suction mechanism (not shown).
  • a suction mechanism (not shown).
  • the suction mechanism When the suction mechanism is operated, a negative pressure lower than the atmospheric pressure is generated in each of the plurality of suction holes 413.
  • the suction holes 413 suction and hold the tablets 9 delivered from the transport drum 30 one by one by the negative pressure.
  • the 1st conveyance conveyor 41 conveys the several tablet 9, hold
  • the transport belt 412 is provided with a blow mechanism (not shown).
  • the second secant detection camera 42 is an imaging unit that captures the state of the tablet 9 before printing on the upstream side of the first head unit 43 in the transport direction.
  • the second secant detection camera 42 images the tablets 9 transported by the first transport conveyor 41 and transmits the obtained image to the control unit 70.
  • the control unit 70 Based on the received image, the control unit 70 detects the presence / absence of the tablet 9 in each suction hole 413 and the front and back surfaces and the rotation angle of the tablet 9 held in the suction hole 413.
  • the first head unit 43 is an ink jet head unit that ejects ink droplets toward the surface of the tablet 9 that is transported by the first transport conveyor 41.
  • the first head unit 43 has four heads 431 arranged along the transport direction.
  • the four heads 431 eject ink droplets of different colors (for example, cyan, magenta, yellow, and black) toward the surface of the tablet 9.
  • a multicolor image is recorded on the surface of the tablet 9 by superimposing single-color images formed by these colors.
  • the edible ink manufactured by the raw material approved by the food hygiene law is used for the ink discharged from each head 431.
  • FIG. 3 is a bottom view of one head 431.
  • the transport belt 412 and the plurality of tablets 9 held by the transport belt 412 are shown by two-dot chain lines.
  • a plurality of nozzles 430 capable of ejecting ink droplets are provided on the lower surface of the head 431.
  • a plurality of nozzles 430 are two-dimensionally arranged on the lower surface of the head 431 in the transport direction and the width direction.
  • the nozzles 430 are arranged at different positions in the width direction. In other words, each of the plurality of nozzles 430 is disposed at a different position in the width direction.
  • the positions in the width direction of the nozzles 430 can be brought closer to each other.
  • the plurality of nozzles 430 may be arranged in a line along the width direction.
  • a so-called piezo method is used in which a voltage is applied to a piezo element, which is a piezoelectric element, and the ink in the nozzle 430 is pressurized and ejected.
  • the head 431 of this embodiment can switch the size of the ink droplets ejected from the nozzles 430 depending on the magnitude of the voltage applied to the piezo element.
  • ink droplets can be ejected.
  • the size of ink droplets that can be ejected may be one or two types, or four or more types.
  • the ink droplet ejection method may be a so-called thermal method in which the ink in the nozzle 430 is ejected by heating and energizing the heater.
  • the second printing unit 50 is a processing unit for printing an image on the other surface of the tablet 9 after printing by the first printing unit 40.
  • the second printing unit 50 includes a second transport conveyor 51, a third dividing line detection camera 52, a second head unit 53, a second inspection camera 54, and a second fixing unit 55.
  • the second transport conveyor 51 transports while holding the plurality of tablets 9 delivered from the first transport conveyor 41.
  • the third secant detection camera 52 images the plurality of tablets 9 transported by the second transport conveyor 51 on the upstream side of the second head unit 53 in the transport direction.
  • the second head unit 53 discharges ink toward the surface of the tablet 9 that is transported by the second transport conveyor 51.
  • the second inspection camera 54 images the surface of the plurality of tablets 9 that are transported by the second transport conveyor 51 on the downstream side of the second head unit 53 in the transport direction.
  • the second fixing unit 55 fixes the ink discharged from each head 531 of the second head unit 53 to the tablet 9.
  • each of the second conveyor 51, the third dividing line detection camera 52, the second head unit 53, the second inspection camera 54, and the second fixing unit 55 is as described above. Since this is equivalent to the camera 42, the first head unit 43, the first inspection camera 44, and the first fixing unit 45, a duplicate description is omitted.
  • the unloading conveyor 60 is a mechanism for unloading a plurality of tablets 9 after printing out of the casing 100 of the tablet printing apparatus 1.
  • the upstream end of the carry-out conveyor 60 is located below the second transfer conveyor 51.
  • the downstream end of the carry-out conveyor 60 is located outside the housing 100.
  • a belt conveyance mechanism is used for the carry-out conveyor 60. After the printing process in the second printing unit 50, the plurality of tablets 9 fall from the second transport conveyor 51 to the upper surface of the carry-out conveyor 60 by releasing suction of the suction holes. Then, the plurality of tablets 9 are carried out of the housing 100 by the carry-out conveyor 60.
  • the control unit 70 includes the above-described linear feeder 21, the rotary feeder 22, the transport drum 30 (including a motor, a suction mechanism, and a blow mechanism), the first secant detection camera 32, and the first transport.
  • Conveyor 41 including a motor, a suction mechanism, and a blow mechanism
  • a second secant detection camera 42 includes a first head unit 43 (including a plurality of nozzles 430 of each head 431), a first inspection camera 44, and a first fixing unit 45, a second conveyor 51, a third dividing line detection camera 52, a second head unit 53 (including a plurality of nozzles of each head 531), a second inspection camera 54, a second fixing unit 55, and an unloading conveyor 60;
  • Each is connected so that it can communicate.
  • the control unit 70 is connected to the data processing device 80 so as to be communicable.
  • the data processing device 80 processes the print data input to the tablet printing device 1.
  • the data processing device 80 is configured by a computer having an arithmetic processing unit 801 such as a CPU, a memory 802 such as a RAM, and a storage unit 803 such as a hard disk drive.
  • a computer program Pd for executing data processing is installed in the storage unit 803.
  • the data processing device 80 temporarily reads the computer program Pd and data Dd stored in the storage unit 803 into the memory 802, and the arithmetic processing unit 801 performs arithmetic processing based on the computer program Pd, which will be described later. Perform data processing. As a result, data processing for creating print data proceeds.
  • FIG. 5 is a block diagram conceptually showing a configuration relating to a printing process corresponding to the rotation angle of the tablet printing apparatus 1 and the data processing apparatus 80.
  • the data processing device 80 of this embodiment includes a vector rotation processing unit 81, an image conversion processing unit 82, and a thinning processing unit 83.
  • the functions of the vector rotation processing unit 81, the image conversion processing unit 82, and the thinning processing unit 83 are realized by the computer as the data processing device 80 operating according to the computer program Pd described above.
  • the input data D1 that is vector data representing an image to be printed is input to the vector rotation processing unit 81 from the outside.
  • the vector rotation processing unit 81 vector-rotates the input data D1 at a plurality of predetermined rotation angles.
  • the vector rotation processing unit 81 generates a plurality of vector rotation data D2 corresponding to a plurality of rotation angles.
  • the input data D1 is vector-rotated every 2 ° to generate vector rotation data D2. That is, the vector rotation processing unit 81 generates 180 vector rotation data D2 whose rotation angles are 0 ° (no rotation), 2 °, 4 °, 6 °,.
  • the rotation angle for generating the vector rotation data D2 is not limited to every 2 °.
  • the rotation angle for generating the vector rotation data D2 may be every 1 °, every 1.5 °, every 3 °, or every other angle.
  • the image conversion processing unit 82 rasterizes each of the plurality of vector rotation data D2 generated by the vector rotation processing unit 81 and converts it into raster data D3. As a result, a plurality of raster data D3 corresponding to a plurality of rotation angles is generated.
  • the raster data D3 is data in which the ink discharge amount is determined for each region arranged in a grid pattern.
  • the thinning processing unit 83 converts each of the plurality of raster data D3 generated by the image conversion processing unit 82 into the thinning data D4. Thereby, a plurality of thinning data D4 corresponding to a plurality of rotation angles is generated.
  • the thinning data D4 is raster data having a smaller number of pixels (hereinafter referred to as “ink ejection pixel number”) that should eject ink than the raster data D3. That is, the area in which ink is to be ejected in the thinning data D4 (hereinafter referred to as “ink ejection area”) is smaller than the ink ejection area in the raster data D3.
  • the data processing device 80 of the present embodiment outputs a plurality of thinned data D4 generated by the thinning processing unit 83 to the control unit 70 of the tablet printing device 1 as a plurality of print data D5.
  • the plurality of print data D5 output to the control unit 70 may be data based on the plurality of raster data D3.
  • the data processing apparatus of the present invention may not have the thinning processing unit 83. In that case, the data processing device 80 outputs the raster data D3 generated by the image conversion processing unit 82 to the control unit 70 of the tablet printing device 1 as print data D5.
  • the data processing device 80 uses the front surface print data D5 and the back surface print data D5. It is necessary to generate both.
  • control unit 70 of the present embodiment includes a print data holding unit 71, a rotation angle detection unit 72, a print data selection unit 73, and a discharge control unit 74.
  • the function of the print data holding unit 71 is realized by the storage unit 703 described above.
  • the functions of the rotation angle detection unit 72, the print data selection unit 73, and the discharge control unit 74 are realized by the computer as the control unit 70 operating according to the computer program P described above.
  • the print data holding unit 71 holds a plurality of thinned data D4 input from the data processing device 80 as a plurality of print data D5.
  • a plurality of raster data D3 is input as a plurality of print data D5 from the data processing device 80
  • the print data holding unit 71 holds the plurality of raster data D3 as a plurality of print data D5.
  • the print data selection unit 73 selects print data D5 to be printed on each tablet 9 from a plurality of print data D5 held in the print data holding unit 71 based on the detection result D7 of the rotation angle detection unit 72, and discharges the data. Delivered to the control unit 74.
  • the ejection control unit 74 controls the ejection of ink from each nozzle of the first head unit 43 and the second head unit 53 based on the print data D5 received from the print data selection unit 73, and the ink is applied to the surface of each tablet 9. To discharge.
  • the image conversion processing unit 82 rasterizes each of the plurality of vector rotation data D2 to generate a plurality of raster data D3 (step S103).
  • ink droplets are ejected from the inkjet heads 431 and 531 for each of the ink ejection regions arranged in a vertical and horizontal grid pattern.
  • one ink droplet is ejected for each ink ejection region.
  • the pixels of the raster rotation data are arranged in a grid inclined with respect to the vertical and horizontal directions. Is done. For this reason, the raster rotation data cannot be used as printing data. Therefore, in order to convert the raster rotation data into pixel data in the vertical and horizontal directions, it is necessary to rasterize again.
  • the second raster data obtained by re-rasterization has a large backlash compared to the raster data when the rotation angle is 0 ° (no rotation). For this reason, when printing is performed using the second raster data, the print quality may be deteriorated.
  • the data processing apparatus 80 of the present embodiment generates raster data by rasterizing vector rotation data obtained by vector rotation of vector data. By doing so, it is possible to obtain raster data having the same quality as when the rotation angle is 0 ° (no rotation). Therefore, it is possible to suppress a decrease in print quality.
  • the thinning processing unit 83 converts each of the plurality of raster data D3 to generate a plurality of thinned data D4 (step S104). Then, the thinned data D4 is output as the print data D5 to the control unit 70 of the tablet printing apparatus 1 (step S105).
  • FIG. 10 shows an ink flow portion 92 in which mottling occurs and the adjacent ink droplets 91 are connected and flow.
  • a method of reducing the size of the ink droplet 91 ejected to each of the ink ejection regions can be used.
  • a method is used in which continuous ink discharge regions are converted into ones in which ink discharge regions and non-discharge regions are alternately arranged so that the ink discharge regions are not continuous.
  • a pattern in which ink ejection regions are continuous is referred to as a solid pattern.
  • a pattern in which the ink ejection areas and the non-ejection areas are alternately arranged is referred to as a checkered pattern.
  • FIG. 13 is a diagram showing the relationship between the transport speed and the state of occurrence of mottling for each droplet size and pattern in an experiment performed using the tablet printing apparatus 1 of the present embodiment.
  • “medium / solid” indicates that a solid pattern is printed with ink droplets of “medium” as shown in FIG.
  • “Medium size / checkered” indicates a case where a checkered pattern is printed with ink droplets of “medium” as shown in FIG.
  • FIG. 13 is a diagram showing the relationship between the transport speed and the state of occurrence of mottling for each droplet size and pattern in an experiment performed using the tablet printing apparatus 1 of the present embodiment.
  • “medium / solid” indicates that a solid pattern is printed with ink droplets of “medium” as shown in FIG.
  • “Small size / solid”, as shown in FIG. 11 shows a case
  • indicates a state in which no mottling has occurred
  • indicates a state in which the amount of mottling is not more than a predetermined amount
  • indicates that the amount of mottling is not less than a predetermined amount. In some situations, “-” indicates that no experiment was performed.
  • “small size / solid” has a higher conveyance speed at which mottling occurs than “medium / solid”. That is, “small size / solid” is less likely to cause mottling than “medium / solid”.
  • the conveyance speed at which mottling occurs is higher than that in “small / solid”.
  • “middle / checkered” is less likely to cause mottling than “small / solid”. From this, it can be seen that the pattern in which the ink ejection regions and the non-ejection regions are alternately arranged is very effective in suppressing the occurrence of mottling.
  • step S104 the plurality of raster data D3 is converted into thinned data D4 having a smaller number of ink ejection pixels than each raster data D3. And it can suppress that a mottling generate
  • step S104 the plurality of raster data D3 is converted into a plurality of thinned data D4 in which the ink ejection regions and the non-ejection regions are alternately arranged.
  • thinning data D4 as print data
  • the ink ejected onto the tablet 9 can be quickly dried.
  • the amount of ink used can be reduced by using such thinning data D4 as print data.
  • FIG. 14 is an example of a 50% thinning pattern.
  • FIG. 15 is an example of the thinning data D4 using the 50% thinning pattern shown in FIG.
  • the pattern in the example of FIGS. 14 and 15 is a so-called checkered pattern in which one ink ejection region and one non-ejection region are alternately arranged in the vertical direction and the horizontal direction.
  • the number of ink ejection pixels in the thinned data D4 is about 50% of the number of ink ejection pixels in the raster data D3.
  • FIG. 16 is an example of a 62.5% thinning pattern.
  • FIG. 17 is an example of the thinning data D4 using the 62.5% thinning pattern shown in FIG.
  • the patterns in the examples of FIGS. 16 and 17 are obtained by alternately arranging five ink ejection regions arranged in a cross shape and one non-ejection region one by one in the vertical direction and the horizontal direction. When such a pattern is used, the number of ink ejection pixels in the thinning data D4 is approximately 62.5% of the number of ink ejection pixels in the raster data D3. If the 62.5% thinning pattern of the example of FIG. 16 is used, printing can be performed darker than the 50% thinning pattern of the example of FIG.
  • FIG. 18 is an example of a 37.5% thinning pattern.
  • FIG. 19 is an example of the thinning data D4 using the 37.5% thinning pattern shown in FIG.
  • the patterns in the examples of FIGS. 18 and 19 are obtained by alternately arranging one ink ejection region and five non-ejection regions arranged in a cross shape in the vertical direction and the horizontal direction. When such a pattern is used, the number of ink ejection pixels in the thinned data D4 is about 37.5% of the number of ink ejection pixels in the raster data D3. If the 35% thinning pattern of the example of FIG. 18 is used, the mottling can be further suppressed as compared with the 50% thinning pattern of the example of FIG.
  • FIG. 20 is an example of a 50% thinning pattern different from FIG. In the 50% thinning pattern of FIG. 14, one ink ejection area and one non-ejection area are alternately arranged.
  • the 50% thinning pattern in FIG. 19 is a checkered pattern in which four ink ejection areas arranged in a square shape and four non-ejection areas arranged in a square shape are alternately arranged.
  • the thinning data D4 may be configured by such a pattern.
  • the thinning data D4 may be configured by a pattern other than the patterns illustrated in FIGS.
  • the pattern used for the thinning data D4 there may be a plurality of shapes of ink ejection groups constituted by adjacent ink ejection regions, or a plurality of shapes of non-ejection groups constituted by adjacent non-ejection regions. There may be.
  • FIG. 21 is a flowchart showing the flow of printing processing in the tablet printing apparatus 1.
  • a plurality of thinned data D ⁇ b> 4 is input from the data processing apparatus 80 to the control unit 70.
  • the print data holding unit 71 stores the plurality of input thinned data D4 as print data D5 (step S201).
  • FIG. 22 is a diagram showing an example of a plurality of print data D5 stored in the print data holding unit 71. As shown in FIG. 22, the print data holding unit 71 stores table data in which the rotation angle is associated with each print data D5.
  • the control unit 70 starts conveying the tablets 9 in the tablet printing apparatus 1 (step S202).
  • the first secant detection camera 32, the second secant detection camera 42, and the third secant detection camera 52 start acquiring images of the tablets 9 to be conveyed, and the acquired image data D6 is sent to the control unit 70.
  • the rotation angle detection unit 72 determines the presence / absence, front / back, and rotation angle of the tablets 9 held in the suction holes of the first transport conveyor 41 and the second transport conveyor 51. It detects (step S203). Then, the rotation angle detection unit 72 delivers the detection result D7 to the print data selection unit 73.
  • the print data selection unit 73 selects, from the print data holding unit 71, the print data D5 to be printed on each tablet 9 held on the first transfer conveyor 41 and the second transfer conveyor 51, based on the detection result D7. Then, it is delivered to the discharge controller 74 (step S204).
  • the ejection control unit 74 causes the first head unit 43 and the second head unit 53 to perform print processing based on the print data D5 received from the print data selection unit 73 (step S205). Thereby, the image according to the front and back and a rotation angle is recorded on each of the some tablet 9 conveyed.
  • print data D5 for each rotation angle is prepared in advance before performing the printing process. Thereby, after acquiring the detection result D7 of the front and back of the tablet 9 and the rotation angle, the print data D5 can be prepared without delay. Therefore, the processing speed of the printing process in the tablet printer 1 can be improved.
  • the tablet printing apparatus 1 not the simple raster data D3 but the thinned data D4 obtained by performing the thinning process on the raster data D3 is used as the print data D5. Thereby, generation
  • the tablet printing apparatus 1 described above was an apparatus for printing on both sides of the tablet 9 by the first printing unit 40 and the second printing unit 50.
  • the tablet printing apparatus of the present invention may be an apparatus that performs printing on only one side of the tablet 9.
  • the data processing device 80 and the control unit 70 of the tablet printing device 1 are connected to be communicable, but the present invention is not limited to this.
  • the print data D5 generated by the data processing device 80 may be input to the control unit 70 via a storage medium such as a CD-ROM.
  • the detailed configuration of the tablet printing apparatus 1 may be different from the drawings of the present application. Moreover, you may combine suitably each element which appeared in said embodiment and modification in the range which does not produce inconsistency.

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Abstract

The present data-processing device (80) is for preparing print data (D5) for printing on the surfaces of tablets using an inkjet head. The data-processing device (80) comprises a vector-rotating section (81) and an image-transforming section (82). The vector-rotating section (81) vector-rotates input vector data (D1) and prepares multiple vector-rotated data (D2) that correspond to multiple rotation angles. The image-transforming section (82) transforms each of the vector-rotated data (D2) to raster data (D3). It is thereby possible to limit the occurrence of reduced print quality due to image rotation. As a result, it is possible to limit the occurrence of reduced print quality in tablet printing devices. Accordingly, it is possible to improve print quality in inkjet-mode tablet printing devices.

Description

データ処理装置、錠剤印刷装置、データ処理方法および錠剤印刷方法Data processing apparatus, tablet printing apparatus, data processing method, and tablet printing method
 本発明は、錠剤の表面に印刷を行う錠剤印刷装置で用いられる印刷データを作成するデータ処理装置およびデータ処理方法と、錠剤印刷装置および錠剤印刷方法と、に関する。 The present invention relates to a data processing apparatus and a data processing method for creating print data used in a tablet printing apparatus for printing on the surface of a tablet, and a tablet printing apparatus and a tablet printing method.
 医薬品である錠剤の表面には、製品を識別するための文字やコードが印字される。このような文字やコードは、刻印により印字される場合もある。しかしながら、刻印は、視認性が低いという問題があった。特に、近年では、後発医薬品の普及により錠剤の種類が多様化している。このため、錠剤を確実に識別するために、錠剤の表面に鮮明な印字を行うことが求められている。 文字 Characters and codes for product identification are printed on the surface of tablets that are pharmaceuticals. Such characters and codes may be printed by engraving. However, the engraving has a problem of low visibility. In particular, in recent years, the types of tablets have been diversified due to the spread of generic drugs. For this reason, in order to identify a tablet reliably, performing clear printing on the surface of a tablet is calculated | required.
 また、近年、水を使用せずに服用できる口腔内崩壊錠が徐々に普及してきている。口腔内崩壊錠は圧力に弱い。したがって、口腔内崩壊錠への印刷時には、圧力を加えることなく印字を行うことが好ましい。このため、錠剤の表面にインクジェット方式で画像を印刷する技術が注目されている。インクジェット方式の錠剤印刷装置では、錠剤の表面に、刻印よりも鮮明に画像を印刷できる。また、錠剤の表面に圧力を加えることなく、非接触で画像を印刷できる。 In recent years, orally disintegrating tablets that can be taken without using water have gradually become widespread. Orally disintegrating tablets are vulnerable to pressure. Therefore, it is preferable to perform printing without applying pressure when printing on orally disintegrating tablets. For this reason, attention has been paid to a technique for printing an image on the surface of a tablet by an inkjet method. In an ink jet tablet printing apparatus, an image can be printed on the surface of a tablet more clearly than engraving. Further, an image can be printed in a non-contact manner without applying pressure to the surface of the tablet.
 また、近年、割線に沿って分割することが可能な割線錠が普及してきている。割線錠やカプセル錠等の方向性を有する錠剤への印刷時には、搬送される複数の錠剤に対して、それぞれ錠剤の向きに合わせた向きで印刷を行う必要がある。錠剤の向きを考慮した印刷を行う従来のインクジェット方式の錠剤印刷装置については、例えば、特許文献1に記載されている。 In recent years, the secant lock that can be divided along the secant line has become widespread. When printing on tablets having directionality such as scored tablets and capsule tablets, it is necessary to perform printing in a direction corresponding to the direction of each tablet for a plurality of tablets to be conveyed. For example, Patent Document 1 discloses a conventional ink jet type tablet printing apparatus that performs printing in consideration of the direction of a tablet.
特開2015-223323号公報Japanese Patent Laying-Open No. 2015-223323
 インクジェット方式の錠剤印刷装置では、縦横の格子状に点を並べて画像を表現する。このため、インクジェット方式の錠剤印刷装置では、錠剤の表面上に格子状に並ぶ各領域においてインク滴の吐出の有無の選択およびインク滴のサイズの選択を行った印刷データを用いて、錠剤の表面に画像を形成する。 In an inkjet tablet printing device, dots are arranged in a vertical and horizontal grid to represent an image. For this reason, in the tablet printing apparatus of the ink jet system, the surface of the tablet is used by using the printing data in which the selection of whether or not to discharge the ink droplets and the selection of the size of the ink droplets is performed in each region arranged in a grid pattern on the surface of the tablet. An image is formed on.
 このようなインクジェット方式の錠剤印刷装置において、錠剤の向きを考慮して印刷画像を回転させる場合、基本の印刷データを単に回転させても、印刷データにおけるインク滴吐出位置と、インクジェットヘッドがインク滴を吐出可能な領域とが一致しない場合がある。このため、基本の印刷データを単に回転させたものを用いると、無回転の印刷データを用いる場合と比べて、印刷品質の低下を招く虞がある。 In such an ink jet type tablet printing apparatus, when the print image is rotated in consideration of the orientation of the tablet, even if the basic print data is simply rotated, the ink droplet ejection position in the print data and the ink jet head are not the ink droplets. There is a case where the area where ink can be discharged does not match. For this reason, if the basic print data that is simply rotated is used, the print quality may be reduced as compared with the case where non-rotated print data is used.
 本発明は、このような事情に鑑みなされたものであり、インクジェット方式の錠剤印刷装置において印刷品質を向上できる技術を提供することを目的とする。 This invention is made in view of such a situation, and it aims at providing the technique which can improve printing quality in the tablet-type printing apparatus of an inkjet system.
 上記課題を解決するため、本願の第1発明は、錠剤の表面に対して、インクジェット式のヘッドにより印刷処理を行うための印刷データを作成するためのデータ処理装置であって、入力されたベクトルデータをベクトル回転させ、複数の回転角度に応じた複数のベクトル回転データを生成するベクトル回転処理部と、前記ベクトル回転データのそれぞれをラスターデータに変換する画像変換処理部と、を有する。 In order to solve the above problems, a first invention of the present application is a data processing apparatus for creating print data for performing print processing on the surface of a tablet by an ink jet head, and an input vector A vector rotation processing unit that rotates the data vector to generate a plurality of vector rotation data corresponding to a plurality of rotation angles, and an image conversion processing unit that converts each of the vector rotation data into raster data.
 本願の第2発明は、第1発明のデータ処理装置であって、複数の前記ラスターデータのそれぞれを、前記ラスターデータよりもインク吐出画素数の少ない間引きデータに変換する間引き処理部をさらに有し、前記ラスターデータは、格子状に配列された領域ごとにインク吐出量が定められたデータであり、前記間引きデータにおける、インクが吐出されるインク吐出領域は、前記ラスターデータにおける前記インク吐出領域よりも小さい。 A second invention of the present application is the data processing device according to the first invention, further comprising a thinning processing unit that converts each of the plurality of raster data into thinning data having a smaller number of ink ejection pixels than the raster data. The raster data is data in which the ink discharge amount is determined for each of the regions arranged in a grid pattern, and the ink discharge region in which ink is discharged in the thinning data is more than the ink discharge region in the raster data. Is also small.
 本願の第3発明は、第2発明のデータ処理装置であって、前記間引き処理部は、前記ラスターデータの前記インク吐出領域が連続する部位を、前記インク吐出領域とインク非吐出領域とを交互に配置したパターンに変換して前記間引きデータを生成する。 A third invention of the present application is the data processing apparatus according to the second invention, wherein the thinning-out processing unit alternates between the ink discharge area and the ink non-discharge area in a portion where the ink discharge area of the raster data is continuous. The thinned-out data is generated by converting the pattern into the pattern arranged in the above.
 本願の第4発明は、第3発明のデータ処理装置であって、前記間引き処理部は、前記ラスターデータの前記インク吐出領域が連続する部位を、四角形状の前記インク吐出領域と、四角形状の前記インク非吐出領域とを交互に配置したパターンに変換して前記間引きデータを生成する。 A fourth aspect of the present invention is the data processing apparatus according to the third aspect, wherein the thinning-out processing unit includes a rectangular ink discharge region and a rectangular shape in which the ink discharge region of the raster data is continuous. The thinning data is generated by converting the ink non-ejection area into a pattern alternately arranged.
 本願の第5発明は、錠剤の表面に印刷を行う錠剤印刷装置であって、印刷データを作成するデータ処理装置と、インク滴を吐出する複数のノズルを有し、前記錠剤の表面に向けて前記インク滴を吐出して印刷処理を行うインクジェット式のヘッドと、前記ヘッドの上流側に配置され、前記錠剤の回転角度を検出するカメラと、前記ヘッドからのインク滴の吐出を制御する制御部と、を備え、前記データ処理装置は、入力されたベクトルデータをベクトル回転させ、複数の回転角度に応じた複数のベクトル回転データを生成するベクトル回転処理部と、前記ベクトル回転データのそれぞれをラスターデータに変換する画像変換処理部と、を有し、前記データ処理装置は、複数の前記ラスターデータに基づく複数の印刷データを出力し、前記制御部は、前記回転角度に応じた複数の前記印刷データを保持する印刷データ保持部と、前記カメラの検出した前記回転角度に基づいて、前記印刷データ保持部から前記印刷データを選択し、選択した前記印刷データに基づいて前記ヘッドに印刷処理を行わせる印刷処理部と、を備え、前記印刷データ保持部には、前記カメラによる前記回転角度の検出よりも前に、前記データ処理装置から入力された複数の前記印刷データが保持される。 A fifth invention of the present application is a tablet printing apparatus for printing on the surface of a tablet, comprising a data processing device for creating print data and a plurality of nozzles for ejecting ink droplets, toward the surface of the tablet An inkjet head that performs printing processing by ejecting the ink droplets, a camera that is disposed upstream of the head and that detects a rotation angle of the tablet, and a control unit that controls ejection of the ink droplets from the head The data processing device comprises a vector rotation processing unit that vector-rotates input vector data and generates a plurality of vector rotation data corresponding to a plurality of rotation angles, and rasterizes each of the vector rotation data. An image conversion processing unit for converting into data, and the data processing device outputs a plurality of print data based on the plurality of raster data, and controls the control. A print data holding unit that holds a plurality of print data corresponding to the rotation angle, and the print data holding unit that selects and selects the print data based on the rotation angle detected by the camera A print processing unit that causes the head to perform print processing based on the print data, and the print data holding unit is input from the data processing device before the rotation angle is detected by the camera. A plurality of the print data are held.
 本願の第6発明は、請求項5に記載の錠剤印刷装置であって、前記データ処理装置は、複数の前記ラスターデータのそれぞれを、前記ラスターデータよりもインク吐出画素数の少ない間引きデータに変換する間引き処理部をさらに有し、前記ラスターデータは、格子状に配列された領域ごとにインク吐出量が定められたデータであり、前記間引きデータにおける、インクが吐出されるインク吐出領域は、前記ラスターデータにおける前記インク吐出領域よりも小さく、前記データ処理装置は、複数の前記間引きデータを前記印刷データとして出力し、前記印刷データ保持部には、前記カメラによる前記回転角度の検出よりも前に、前記データ処理装置から入力された複数の前記印刷データが保持される。 A sixth invention of the present application is the tablet printing apparatus according to claim 5, wherein the data processing device converts each of the plurality of raster data into thinned data having a smaller number of ink ejection pixels than the raster data. The raster data is data in which an ink discharge amount is determined for each of the regions arranged in a grid pattern, and the ink discharge region in which ink is discharged in the thinning data is The raster image data is smaller than the ink ejection area in the raster data, and the data processing device outputs a plurality of the thinned data as the print data, and the print data holding unit has the rotation angle before the detection of the rotation angle by the camera. A plurality of the print data input from the data processing device are held.
 本願の第7発明は、第6発明の錠剤印刷装置であって、前記間引き処理部は、前記ラスターデータの前記インク吐出領域が連続する部位を、前記インク吐出領域とインク非吐出領域とを交互に配置したパターンに変換して前記間引きデータを生成する。 A seventh invention of the present application is the tablet printing apparatus according to the sixth invention, wherein the thinning-out processing unit alternates between the ink discharge area and the ink non-discharge area in a portion where the ink discharge area of the raster data is continuous. The thinned-out data is generated by converting the pattern into the pattern arranged in (1).
 本願の第8発明は、第7発明の錠剤印刷装置であって、前記間引き処理部は、前記ラスターデータの前記インク吐出領域が連続する部位を、四角形状の前記インク吐出領域と、四角形状の前記インク非吐出領域とを交互に配置したパターンに変換して前記間引きデータを生成する。 An eighth invention of the present application is the tablet printing apparatus according to the seventh invention, wherein the thinning-out processing unit includes a rectangular ink discharge region and a quadrangular ink discharge region in which the ink discharge region of the raster data is continuous. The thinning data is generated by converting the ink non-ejection area into a pattern alternately arranged.
 本願の第9発明は、錠剤の表面に対して、インクジェット式のヘッドにより印刷処理を行うための印刷データを作成するためのデータ処理方法であって、a)入力されたベクトルデータをベクトル回転させ、複数の回転角度に応じた複数のベクトル回転データを生成する工程と、b)複数のベクトル回転データのそれぞれをラスターデータに変換する工程と、を有する。 A ninth invention of the present application is a data processing method for creating print data for performing print processing on the surface of a tablet by an ink jet head, and a) vector rotation of input vector data A step of generating a plurality of vector rotation data corresponding to a plurality of rotation angles, and b) a step of converting each of the plurality of vector rotation data into raster data.
 本願の第10発明は、第9発明のデータ処理方法であって、c)複数の前記ラスターデータのそれぞれを、前記ラスターデータよりもインク吐出画素数の少ない間引きデータに変換する工程をさらに有し、前記ラスターデータは、格子状に配列された領域ごとにインク吐出量が定められたデータであり、前記間引きデータにおける、インクが吐出されるインク吐出領域は、前記ラスターデータにおける前記インク吐出領域よりも小さい。 A tenth invention of the present application is the data processing method according to the ninth invention, further comprising the step of c) converting each of the plurality of raster data into thinned data having a smaller number of ink ejection pixels than the raster data. The raster data is data in which the ink discharge amount is determined for each of the regions arranged in a grid pattern, and the ink discharge region in which ink is discharged in the thinning data is more than the ink discharge region in the raster data. Is also small.
 本願の第11発明は、第10発明のデータ処理方法であって、前記工程c)において、前記間引きデータは、前記ラスターデータの前記インク吐出領域が連続する部位を、前記インク吐出領域とインク非吐出領域とを交互に配置したパターンに変換して生成される。 An eleventh invention of the present application is the data processing method according to the tenth invention, wherein, in the step c), the thinned-out data includes a portion where the ink discharge region of the raster data is continuous, the ink discharge region and the ink non-discharge region. It is generated by converting into a pattern in which discharge areas are alternately arranged.
 本願の第12発明は、第11発明のデータ処理方法であって、前記工程c)において、前記間引きデータは、前記ラスターデータの前記インク吐出領域が連続する部位を、四角形状の前記インク吐出領域と、四角形状の前記インク非吐出領域とを交互に配置したパターンに変換して生成される。 A twelfth invention of the present application is the data processing method according to the eleventh invention, wherein, in the step c), the thinned-out data includes a portion of the raster data where the ink discharge region is continuous, and the rectangular ink discharge region. And a square-shaped non-ejection region of ink are converted into a pattern alternately arranged.
 本願の第13発明は、錠剤の表面に対して、インクジェット式のヘッドにより印刷処理を行う錠剤印刷方法であって、A)入力されたベクトルデータをベクトル回転させ、複数の回転角度に応じた複数のベクトル回転データを生成する工程と、B)複数のベクトル回転データのそれぞれをラスターデータに変換する工程と、C)前記工程B)で得られた前記ラスターデータに基づいて、前記回転角度に応じた複数の印刷データを保持する工程と、D)前記工程C)の後で、前記錠剤の前記回転角度を検出する工程と、E)前記工程D)の後で、前記回転角度に基づいて複数の前記印刷データから印刷処理に使用すべき前記印刷データを選択する工程と、F)前記工程E)により選択した前記印刷データに基づいて、前記錠剤の表面に画像を印刷する工程と、を有する。 A thirteenth invention of the present application is a tablet printing method in which a printing process is performed on the surface of a tablet by an ink jet head, and A) a plurality of vectors corresponding to a plurality of rotation angles by rotating the input vector data. According to the rotation angle based on the raster data obtained in the step B), the step of generating the vector rotation data of B), the step of B) converting each of the plurality of vector rotation data into raster data, and C) A step of holding a plurality of print data, D) a step of detecting the rotation angle of the tablet after the step C), and E) a plurality of steps based on the rotation angle after the step D). Selecting the print data to be used for the printing process from the print data of F, and F) forming an image on the surface of the tablet based on the print data selected in the step E) And a step of printing, the.
 本願の第14発明は、第13発明の錠剤印刷方法であって、G)前記工程B)の後、かつ、前記工程C)の前に、複数の前記ラスターデータのそれぞれを、前記ラスターデータよりもインク吐出画素数の少ない間引きデータに変換する工程をさらに有し、前記工程C)において、複数の前記間引きデータが、複数の前記印刷データとして保持され、前記ラスターデータは、格子状に配列された領域ごとにインク吐出量が定められたデータであり、前記間引きデータにおける、インクが吐出されるインク吐出領域は、前記ラスターデータにおける前記インク吐出領域よりも小さい。 A fourteenth aspect of the present invention is the tablet printing method according to the thirteenth aspect of the present invention, in which G) after the step B) and before the step C), each of the plurality of raster data is obtained from the raster data. In the step C), a plurality of the thinned data is held as a plurality of the print data, and the raster data is arranged in a grid pattern. The ink discharge amount is determined for each region, and the ink discharge region in which ink is discharged in the thinning data is smaller than the ink discharge region in the raster data.
 本願の第15発明は、第14発明の錠剤印刷方法であって、前記工程G)において、前記間引きデータは、前記ラスターデータの前記インク吐出領域が連続する部位を、前記インク吐出領域とインク非吐出領域とを交互に配置したパターンに変換して生成される。 A fifteenth aspect of the present invention is the tablet printing method according to the fourteenth aspect, wherein, in the step G), the thinning data includes a portion where the ink discharge area of the raster data is continuous, the ink discharge area and the ink non-printing area. It is generated by converting into a pattern in which discharge areas are alternately arranged.
 本願の第16発明は、第15発明の錠剤印刷方法であって、前記工程G)において、前記間引きデータは、前記ラスターデータの前記インク吐出領域が連続する部位を、四角形状の前記インク吐出領域と、四角形状の前記インク非吐出領域とを交互に配置したパターンに変換して生成される。 A sixteenth aspect of the present invention is the tablet printing method according to the fifteenth aspect, wherein, in the step G), the thinning data includes a region where the ink discharge region of the raster data is continuous, and the rectangular ink discharge region. And a square-shaped non-ejection region of ink are converted into a pattern alternately arranged.
 本願の第1発明~第16発明によれば、印刷データとして、予めベクトル回転させたベクトルデータをラスタライズしたラスターデータを用いる。これにより、画像の回転により画像品質の低下が生じるのを抑制できる。その結果、錠剤印刷装置における印刷品質の低下が生じるのを抑制できる。 According to the first to sixteenth aspects of the present invention, raster data obtained by rasterizing vector data obtained by vector rotation in advance is used as print data. Thereby, it can suppress that the image quality falls by rotation of an image. As a result, it is possible to suppress a decrease in print quality in the tablet printing apparatus.
 本願の第2発明~第4発明、第6発明~第8発明、第10発明~第12発明および第14発明~第16発明によれば、錠剤印刷装置における印刷処理の際に、モットリングが発生するのを抑制できる。したがって、錠剤印刷装置における印刷品質の低下が生じるのをより抑制できる。 According to the second invention to the fourth invention, the sixth invention to the eighth invention, the tenth invention to the twelfth invention, and the fourteenth invention to the sixteenth invention of the present application, the mottling is performed during the printing process in the tablet printing apparatus. Generation | occurrence | production can be suppressed. Therefore, it is possible to further suppress the deterioration of print quality in the tablet printing apparatus.
錠剤印刷装置の構成を示した図である。It is the figure which showed the structure of the tablet printing apparatus. 搬送ドラム付近の斜視図である。FIG. 6 is a perspective view of the vicinity of a transport drum. ヘッドの下面図である。It is a bottom view of a head. 制御部と錠剤印刷装置内の各部およびデータ処理装置との接続を示したブロック図である。It is the block diagram which showed the connection of a control part, each part in a tablet printing apparatus, and a data processor. 錠剤印刷装置およびデータ処理装置80において、の回転角度に応じた印刷処理に関わる構成を、概念的に示したブロック図である。FIG. 3 is a block diagram conceptually showing a configuration relating to a printing process corresponding to a rotation angle in the tablet printing apparatus and data processing apparatus 80. データ処理装置におけるデータ処理の流れを示したフローチャートである。It is the flowchart which showed the flow of the data processing in a data processor. 無回転のベクトルデータをラスタライズした例を示した図である。It is the figure which showed the example which rasterized the non-rotated vector data. ベクトルデータをラスタライズ後に回転し、その後再度ラスタライズした例を示した図である。FIG. 6 is a diagram illustrating an example in which vector data is rotated after rasterization and then rasterized again. ベクトルデータをベクトル回転後にラスタライズした例を示した図である。It is the figure which showed the example rasterized after vector rotation of vector data. 吐出領域が連続する部位にインク滴を吐出した様子を示す概念図である。It is a conceptual diagram which shows a mode that the ink droplet was discharged to the site | part which an ejection area | region continues. 吐出領域が連続する部位にインク滴を吐出した様子を示す概念図である。It is a conceptual diagram which shows a mode that the ink droplet was discharged to the site | part which an ejection area | region continues. 吐出領域が連続する部位にインク滴を吐出した様子を示す概念図である。It is a conceptual diagram which shows a mode that the ink droplet was discharged to the site | part which an ejection area | region continues. 実験において、液滴サイズおよびパターンごとの、搬送速度とモットリングの発生状態との関係を示した図である。In an experiment, it is the figure which showed the relationship between the conveyance speed and the occurrence state of a mottling for every droplet size and pattern. 間引きパターンの一例を示した図である。It is the figure which showed an example of the thinning pattern. 図15に示す間引きパターンを用いた間引きデータの一例を示した図である。It is the figure which showed an example of the thinning data using the thinning pattern shown in FIG. 間引きパターンの一例を示した図である。It is the figure which showed an example of the thinning pattern. 図16に示す間引きパターンを用いた間引きデータの一例を示した図である。It is the figure which showed an example of the thinning data using the thinning pattern shown in FIG. 間引きパターンの一例を示した図である。It is the figure which showed an example of the thinning pattern. 図18に示す間引きパターンを用いた間引きデータの一例を示した図である。It is the figure which showed an example of the thinning data using the thinning pattern shown in FIG. 間引きパターンの一例を示した図である。It is the figure which showed an example of the thinning pattern. 錠剤印刷装置における印刷処理の流れを示したフローチャートである。It is the flowchart which showed the flow of the printing process in a tablet printer. 印刷データ保持部に記憶される印刷データの一例を示した図である。FIG. 6 is a diagram illustrating an example of print data stored in a print data holding unit.
 以下、本発明の実施形態について、図面を参照しつつ説明する。なお、以下の説明においては、複数の錠剤が搬送される方向を「搬送方向」と称し、搬送方向に対して垂直かつ水平な方向を「幅方向」と称する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following description, a direction in which a plurality of tablets are transported is referred to as a “transport direction”, and a direction perpendicular to the transport direction is referred to as a “width direction”.
 <1.錠剤印刷装置の構成>
 図1は、本発明の一実施形態に係る錠剤印刷装置1の構成を示した図である。この錠剤印刷装置1は、医薬品である複数の錠剤9を搬送しながら、各錠剤9の表面に、製品名、製品コード、会社名、ロゴマーク等の画像を印刷する装置である。図1に示すように、本実施形態の錠剤印刷装置1は、ホッパー10、フィーダ部20、搬送ドラム30、第1印刷部40、第2印刷部50、搬出コンベア60、および制御部70を有する。
<1. Configuration of tablet printing device>
FIG. 1 is a diagram showing a configuration of a tablet printing apparatus 1 according to an embodiment of the present invention. The tablet printing apparatus 1 is an apparatus that prints an image such as a product name, a product code, a company name, and a logo mark on the surface of each tablet 9 while conveying a plurality of tablets 9 that are medicines. As shown in FIG. 1, the tablet printing apparatus 1 of this embodiment includes a hopper 10, a feeder unit 20, a transport drum 30, a first printing unit 40, a second printing unit 50, a carry-out conveyor 60, and a control unit 70. .
 ホッパー10は、多数の錠剤9を一括して装置内に受け入れるための投入部である。ホッパー10は、錠剤印刷装置1の筐体100の最上部に配置されている。ホッパー10は、筐体100の上面に位置する開口部11と、下方へ向かうにつれて徐々に収束する漏斗状の傾斜面12とを有する。開口部11へ投入された複数の錠剤9は、傾斜面12に沿って直進フィーダ21へ流れ込む。 The hopper 10 is an input unit for receiving a large number of tablets 9 in the apparatus. The hopper 10 is disposed at the top of the housing 100 of the tablet printing apparatus 1. The hopper 10 has an opening 11 located on the upper surface of the housing 100 and a funnel-shaped inclined surface 12 that gradually converges as it goes downward. The plurality of tablets 9 put into the opening 11 flows into the rectilinear feeder 21 along the inclined surface 12.
 フィーダ部20は、ホッパー10へ投入された複数の錠剤9を、搬送ドラム30まで搬送する。本実施形態のフィーダ部20は、直進フィーダ21、回転フィーダ22、および傾斜フィーダ23を有する。直進フィーダ21は、平板状の振動トラフ211を有する。ホッパー10から振動トラフ211に供給された複数の錠剤9は、振動トラフ211の振動によって、回転フィーダ22側へ搬送される。回転フィーダ22は、円板状の回転台221を有する。振動トラフ211から回転台221の上面に落下した複数の錠剤9は、回転台221の回転による遠心力で、回転台221の外周部付近へ集まる。 The feeder unit 20 conveys the plurality of tablets 9 put into the hopper 10 to the conveyance drum 30. The feeder unit 20 of the present embodiment includes a linear feeder 21, a rotary feeder 22, and an inclined feeder 23. The rectilinear feeder 21 has a flat vibration trough 211. The plurality of tablets 9 supplied from the hopper 10 to the vibration trough 211 are conveyed to the rotary feeder 22 side by the vibration of the vibration trough 211. The rotary feeder 22 has a disk-shaped rotary table 221. The plurality of tablets 9 that have dropped from the vibration trough 211 onto the upper surface of the turntable 221 are collected near the outer periphery of the turntable 221 by centrifugal force generated by the rotation of the turntable 221.
 傾斜フィーダ23は、回転台221の外周部から搬送ドラム30まで、斜め下向きに延びる板状のスロープ231を有する。図2は、搬送ドラム30付近の斜視図である。図2に示すように、スロープ231の上面には、複数の搬送溝232が設けられている。図2の例では、スロープ231の上面には、8本の搬送溝232が設けられている。回転台221の外周部へ搬送された複数の錠剤9は、それぞれ、複数の搬送溝232のいずれか1つに供給され、搬送溝232に沿って斜め下向きに流れ落ちる。このように、複数の錠剤9は、複数の搬送溝232に分散供給されることによって、複数の搬送列に整列される。そして、各搬送列の複数の錠剤9が、先頭のものから順に搬送ドラム30へ供給される。 The inclined feeder 23 has a plate-like slope 231 that extends obliquely downward from the outer periphery of the turntable 221 to the transport drum 30. FIG. 2 is a perspective view of the vicinity of the transport drum 30. As shown in FIG. 2, a plurality of conveying grooves 232 are provided on the upper surface of the slope 231. In the example of FIG. 2, eight conveyance grooves 232 are provided on the upper surface of the slope 231. The plurality of tablets 9 transported to the outer peripheral portion of the turntable 221 are respectively supplied to any one of the plurality of transport grooves 232 and flow down obliquely downward along the transport grooves 232. As described above, the plurality of tablets 9 are aligned and supplied to the plurality of transport rows by being distributedly supplied to the plurality of transport grooves 232. Then, the plurality of tablets 9 in each conveyance row are supplied to the conveyance drum 30 in order from the first one.
 搬送ドラム30は、傾斜フィーダ23から第1搬送コンベア41へ、複数の錠剤9を受け渡す機構である。搬送ドラム30は、略円筒形状の外周面を有する。搬送ドラム30は、図示を省略したモータから得られる動力により、幅方向に延びる回転軸を中心として、図1および図2中の矢印の方向へ回転する。図2に示すように、搬送ドラム30の外周面には、複数の吸着孔31が設けられている。複数の吸着孔31は、上述した複数の搬送列の各々に対応する幅方向位置において、搬送ドラム30の外周面に、周方向に沿って配列されている。 The transport drum 30 is a mechanism that delivers a plurality of tablets 9 from the inclined feeder 23 to the first transport conveyor 41. The conveyance drum 30 has a substantially cylindrical outer peripheral surface. The conveyance drum 30 is rotated in the direction of the arrow in FIGS. 1 and 2 around a rotation axis extending in the width direction by power obtained from a motor (not shown). As shown in FIG. 2, a plurality of suction holes 31 are provided on the outer peripheral surface of the transport drum 30. The plurality of suction holes 31 are arranged along the circumferential direction on the outer peripheral surface of the transport drum 30 at the position in the width direction corresponding to each of the plurality of transport rows described above.
 搬送ドラム30の内部には、図示を省略した吸引機構が設けられている。吸引機構を動作させると、複数の吸着孔31のそれぞれに、大気圧よりも低い負圧が生じる。吸着孔31は、当該負圧によって、傾斜フィーダ23から供給される錠剤9を、1つずつ吸着保持する。また、搬送ドラム30の内部には、図示を省略したブロー機構が設けられている。ブロー機構は、搬送ドラム30の内側から後述する第1搬送コンベア41側へ向けて、局所的に加圧された気体を吹き付ける。これにより、第1搬送コンベア41に対向しない吸着孔31においては、錠剤9の吸着状態を維持しつつ、第1搬送コンベア41に対向する吸着孔31のみにおいて、錠剤9の吸着が解除される。搬送ドラム30は、このように、傾斜フィーダ23から供給される複数の錠剤9を吸着保持しつつ回転し、それらの錠剤9を、第1搬送コンベア41へ受け渡すことができる。 A suction mechanism (not shown) is provided inside the transport drum 30. When the suction mechanism is operated, a negative pressure lower than the atmospheric pressure is generated in each of the plurality of suction holes 31. The suction holes 31 suck and hold the tablets 9 supplied from the inclined feeder 23 one by one by the negative pressure. In addition, a blow mechanism (not shown) is provided inside the transport drum 30. The blow mechanism blows locally pressurized gas from the inside of the transport drum 30 toward the first transport conveyor 41 described later. As a result, the suction of the tablets 9 is released only in the suction holes 31 facing the first transport conveyor 41 while maintaining the suction state of the tablets 9 in the suction holes 31 not facing the first transport conveyor 41. Thus, the transport drum 30 rotates while adsorbing and holding the plurality of tablets 9 supplied from the inclined feeder 23, and can transfer these tablets 9 to the first transport conveyor 41.
 搬送ドラム30の外周部には、第1割線検出カメラ32が備えられている。第1割線検出カメラ32は、印刷前の錠剤9の状態を撮影する撮像部である。第1割線検出カメラ32は、搬送ドラム30により搬送される錠剤9を撮影し、得られた画像を制御部70へ送信する。制御部70は、受信した画像に基づいて、各吸着孔31における錠剤9の有無や、吸着孔31に保持された錠剤9の表裏および回転角度を検出する。 A first secant detection camera 32 is provided on the outer periphery of the transport drum 30. The first secant detection camera 32 is an imaging unit that captures the state of the tablet 9 before printing. The first secant detection camera 32 images the tablet 9 transported by the transport drum 30 and transmits the obtained image to the control unit 70. Based on the received image, the control unit 70 detects the presence / absence of the tablet 9 in each suction hole 31, the front and back of the tablet 9 held in the suction hole 31, and the rotation angle.
 第1印刷部40は、錠剤9の一方の面に画像を印刷するための処理部である。図1に示すように、第1印刷部40は、第1搬送コンベア41、第2割線検出カメラ42、第1ヘッドユニット43、第1検査カメラ44および第1定着部45を有する。 The first printing unit 40 is a processing unit for printing an image on one surface of the tablet 9. As shown in FIG. 1, the first printing unit 40 includes a first conveyor 41, a second secant detection camera 42, a first head unit 43, a first inspection camera 44, and a first fixing unit 45.
 第1搬送コンベア41は、一対のプーリ411と、一対のプーリ411の間に掛け渡された環状の搬送ベルト412とを有する搬送機構である。搬送ベルト412は、その一部分が、搬送ドラム30の外周面に近接して対向するように配置される。一対のプーリ411の一方は、図示を省略したモータから得られる動力で回転する。これにより、搬送ベルト412が、図1および図2中の矢印の方向へ回動する。このとき、一対のプーリ411の他方は、搬送ベルト412の回動に伴い従動回転する。 The first transport conveyor 41 is a transport mechanism having a pair of pulleys 411 and an annular transport belt 412 that is stretched between the pair of pulleys 411. The conveyor belt 412 is disposed so that a part thereof is opposed to the outer peripheral surface of the conveyor drum 30. One of the pair of pulleys 411 is rotated by power obtained from a motor (not shown). As a result, the conveyor belt 412 rotates in the direction of the arrow in FIGS. At this time, the other of the pair of pulleys 411 rotates following the rotation of the conveyor belt 412.
 図2に示すように、搬送ベルト412には、複数の吸着孔413が設けられている。複数の吸着孔413は、複数の搬送列の各々に対応する幅方向位置において、搬送方向に配列されている。すなわち、複数の吸着孔413は、幅方向および搬送方向に、それぞれ間隔をあけて配列されている。搬送ベルト412における複数の吸着孔413の幅方向の間隔は、搬送ドラム30における複数の吸着孔31の幅方向の間隔と等しい。 As shown in FIG. 2, the conveying belt 412 is provided with a plurality of suction holes 413. The plurality of suction holes 413 are arranged in the transport direction at the position in the width direction corresponding to each of the plurality of transport rows. That is, the plurality of suction holes 413 are arranged at intervals in the width direction and the transport direction. The spacing in the width direction of the plurality of suction holes 413 in the transport belt 412 is equal to the spacing in the width direction of the plurality of suction holes 31 in the transport drum 30.
 搬送ベルト412には、図示を省略した吸引機構が設けられている。吸引機構を動作させると、複数の吸着孔413のそれぞれに、大気圧よりも低い負圧が生じる。吸着孔413は、当該負圧によって、搬送ドラム30から渡される錠剤9を、1つずつ吸着保持する。これにより、第1搬送コンベア41は、複数の錠剤9を、幅方向に間隔をあけた複数の搬送列に整列された状態で保持しつつ、搬送する。また、搬送ベルト412には、図示を省略したブロー機構が設けられている。ブロー機構を動作させると、後述する第2搬送コンベア51に対向する吸着孔413の気圧が、大気圧よりも高い陽圧となる。これにより、当該吸着孔413における錠剤9の吸着が解除され、第1搬送コンベア41から第2搬送コンベア51へ、錠剤9が受け渡される。 The conveying belt 412 is provided with a suction mechanism (not shown). When the suction mechanism is operated, a negative pressure lower than the atmospheric pressure is generated in each of the plurality of suction holes 413. The suction holes 413 suction and hold the tablets 9 delivered from the transport drum 30 one by one by the negative pressure. Thereby, the 1st conveyance conveyor 41 conveys the several tablet 9, hold | maintaining in the state aligned in the some conveyance row | space spaced in the width direction. Further, the transport belt 412 is provided with a blow mechanism (not shown). When the blow mechanism is operated, the air pressure in the suction holes 413 facing the second transport conveyor 51 described later becomes a positive pressure higher than the atmospheric pressure. Thereby, the adsorption of the tablet 9 in the suction hole 413 is released, and the tablet 9 is delivered from the first transport conveyor 41 to the second transport conveyor 51.
 第2割線検出カメラ42は、第1ヘッドユニット43よりも搬送方向の上流側において、印刷前の錠剤9の状態を撮影する撮像部である。第2割線検出カメラ42は、第1搬送コンベア41により搬送される錠剤9を撮影し、得られた画像を制御部70へ送信する。制御部70は、受信した画像に基づいて、各吸着孔413における錠剤9の有無や、吸着孔413に保持された錠剤9の表裏および回転角度を検出する。 The second secant detection camera 42 is an imaging unit that captures the state of the tablet 9 before printing on the upstream side of the first head unit 43 in the transport direction. The second secant detection camera 42 images the tablets 9 transported by the first transport conveyor 41 and transmits the obtained image to the control unit 70. Based on the received image, the control unit 70 detects the presence / absence of the tablet 9 in each suction hole 413 and the front and back surfaces and the rotation angle of the tablet 9 held in the suction hole 413.
 第1ヘッドユニット43は、第1搬送コンベア41により搬送される錠剤9の表面に向けてインク滴を吐出する、インクジェット方式のヘッドユニットである。第1ヘッドユニット43は、搬送方向に沿って配列された4つのヘッド431を有する。4つのヘッド431は、錠剤9の表面に向けて、互いに異なる色(例えば、シアン、マゼンタ、イエロー、およびブラックの各色)のインク滴を吐出する。これらの各色により形成される単色画像の重ね合わせによって、錠剤9の表面に、多色画像が記録される。なお、各ヘッド431から吐出されるインクには、食品衛生法で認可された原料により製造された可食性インクが使用される。 The first head unit 43 is an ink jet head unit that ejects ink droplets toward the surface of the tablet 9 that is transported by the first transport conveyor 41. The first head unit 43 has four heads 431 arranged along the transport direction. The four heads 431 eject ink droplets of different colors (for example, cyan, magenta, yellow, and black) toward the surface of the tablet 9. A multicolor image is recorded on the surface of the tablet 9 by superimposing single-color images formed by these colors. In addition, the edible ink manufactured by the raw material approved by the food hygiene law is used for the ink discharged from each head 431.
 図3は、1つのヘッド431の下面図である。図3には、搬送ベルト412と、搬送ベルト412に保持された複数の錠剤9とが、二点鎖線で示されている。図3中に拡大して示したように、ヘッド431の下面には、インク滴を吐出可能な複数のノズル430が設けられている。本実施形態では、ヘッド431の下面に、複数のノズル430が、搬送方向および幅方向に二次元的に配列されている。各ノズル430は、幅方向に位置をずらして配列されている。すなわち、複数のノズル430はそれぞれ、互いに幅方向の異なる位置に配置される。このように、複数のノズル430を二次元的に配置すれば、各ノズル430の幅方向の位置を、互いに接近させることができる。ただし、複数のノズル430は、幅方向に沿って一列に配列されていてもよい。 FIG. 3 is a bottom view of one head 431. In FIG. 3, the transport belt 412 and the plurality of tablets 9 held by the transport belt 412 are shown by two-dot chain lines. As shown enlarged in FIG. 3, a plurality of nozzles 430 capable of ejecting ink droplets are provided on the lower surface of the head 431. In the present embodiment, a plurality of nozzles 430 are two-dimensionally arranged on the lower surface of the head 431 in the transport direction and the width direction. The nozzles 430 are arranged at different positions in the width direction. In other words, each of the plurality of nozzles 430 is disposed at a different position in the width direction. Thus, if the plurality of nozzles 430 are two-dimensionally arranged, the positions in the width direction of the nozzles 430 can be brought closer to each other. However, the plurality of nozzles 430 may be arranged in a line along the width direction.
 ノズル430からのインク滴の吐出方式には、例えば、圧電素子であるピエゾ素子に電圧を加えて変形させることにより、ノズル430内のインクを加圧して吐出させる、いわゆるピエゾ方式が用いられる。本実施形態のヘッド431は、ピエゾ素子に加える電圧の大きさによって、ノズル430から吐出されるインク滴のサイズを切り替えることができる。具体的には、最も小さく微細なインク滴である「サイズ小」、最も大きいインク滴である「サイズ大」、および中間の大きさのインク滴である「サイズ中」の3種類のインク滴のうち、任意のインク滴を吐出することができる。ただし、吐出可能なインク滴のサイズは、1~2種類であってもよく、4種類以上であってもよい。また、インク滴の吐出方式は、ヒータに通電してノズル430内のインクを加熱膨張させることにより吐出する、いわゆるサーマル方式であってもよい。 As a method for ejecting ink droplets from the nozzle 430, for example, a so-called piezo method is used in which a voltage is applied to a piezo element, which is a piezoelectric element, and the ink in the nozzle 430 is pressurized and ejected. The head 431 of this embodiment can switch the size of the ink droplets ejected from the nozzles 430 depending on the magnitude of the voltage applied to the piezo element. Specifically, there are three types of ink droplets: “small size” which is the smallest and fine ink droplet, “large size” which is the largest ink droplet, and “medium size” which is an intermediate size ink droplet. Of these, arbitrary ink droplets can be ejected. However, the size of ink droplets that can be ejected may be one or two types, or four or more types. Further, the ink droplet ejection method may be a so-called thermal method in which the ink in the nozzle 430 is ejected by heating and energizing the heater.
 図1に戻る。第1検査カメラ44は、第1ヘッドユニット43による印刷結果を確認するための撮像部である。第1検査カメラ44は、第1ヘッドユニット43よりも搬送方向の下流側において、第1搬送コンベア41により搬送される複数の錠剤9の表面を撮影し、得られた画像データを制御部70へ送信する。制御部70は、受信した画像データに基づいて、各錠剤9の表面に印刷された画像に、位置ずれやドット欠けなどの印刷欠陥が無いかどうかを判断する。 Return to Figure 1. The first inspection camera 44 is an imaging unit for confirming the printing result by the first head unit 43. The first inspection camera 44 images the surface of the plurality of tablets 9 transported by the first transport conveyor 41 on the downstream side in the transport direction with respect to the first head unit 43, and sends the obtained image data to the control unit 70. Send. Based on the received image data, the control unit 70 determines whether or not the image printed on the surface of each tablet 9 has a printing defect such as misalignment or missing dots.
 第1定着部45は、第1ヘッドユニット43から吐出されたインクを、錠剤9に定着させる機構である。本実施形態では、第1検査カメラ44よりも搬送方向の下流側に、第1定着部45が配置されている。ただし、第1ヘッドユニット43と第1検査カメラ44との間に、第1定着部45が配置されていてもよい。第1定着部45には、例えば、第1搬送コンベア41により搬送される錠剤9へ向けて、熱風を吹き付ける熱風乾燥式のヒータが用いられる。錠剤9の表面に付着したインクは、熱風により乾燥して、錠剤9の表面に定着する。 The first fixing unit 45 is a mechanism for fixing the ink discharged from the first head unit 43 to the tablet 9. In the present embodiment, the first fixing unit 45 is disposed downstream of the first inspection camera 44 in the transport direction. However, the first fixing unit 45 may be disposed between the first head unit 43 and the first inspection camera 44. For the first fixing unit 45, for example, a hot air drying heater that blows hot air toward the tablets 9 conveyed by the first conveyance conveyor 41 is used. The ink adhering to the surface of the tablet 9 is dried by hot air and fixed on the surface of the tablet 9.
 第2印刷部50は、第1印刷部40による印刷後に、錠剤9の他方の面に画像を印刷するための処理部である。図1に示すように、第2印刷部50は、第2搬送コンベア51、第3割線検出カメラ52、第2ヘッドユニット53、第2検査カメラ54および第2定着部55を有する。第2搬送コンベア51は、第1搬送コンベア41から受け渡された複数の錠剤9を保持しつつ搬送する。第3割線検出カメラ52は、第2ヘッドユニット53よりも搬送方向の上流側において、第2搬送コンベア51により搬送される複数の錠剤9を撮影する。第2ヘッドユニット53は、第2搬送コンベア51により搬送される錠剤9の表面に向けてインクを吐出する。第2検査カメラ54は、第2ヘッドユニット53よりも搬送方向の下流側において、第2搬送コンベア51により搬送される複数の錠剤9の表面を撮影する。第2定着部55は、第2ヘッドユニット53の各ヘッド531から吐出されたインクを、錠剤9に定着させる。 The second printing unit 50 is a processing unit for printing an image on the other surface of the tablet 9 after printing by the first printing unit 40. As shown in FIG. 1, the second printing unit 50 includes a second transport conveyor 51, a third dividing line detection camera 52, a second head unit 53, a second inspection camera 54, and a second fixing unit 55. The second transport conveyor 51 transports while holding the plurality of tablets 9 delivered from the first transport conveyor 41. The third secant detection camera 52 images the plurality of tablets 9 transported by the second transport conveyor 51 on the upstream side of the second head unit 53 in the transport direction. The second head unit 53 discharges ink toward the surface of the tablet 9 that is transported by the second transport conveyor 51. The second inspection camera 54 images the surface of the plurality of tablets 9 that are transported by the second transport conveyor 51 on the downstream side of the second head unit 53 in the transport direction. The second fixing unit 55 fixes the ink discharged from each head 531 of the second head unit 53 to the tablet 9.
 第2搬送コンベア51、第3割線検出カメラ52、第2ヘッドユニット53、第2検査カメラ54、および第2定着部55の各々の詳細については、上述した第1搬送コンベア41、第2割線検出カメラ42、第1ヘッドユニット43、第1検査カメラ44、および第1定着部45と同等であるため、重複説明を省略する。 The details of each of the second conveyor 51, the third dividing line detection camera 52, the second head unit 53, the second inspection camera 54, and the second fixing unit 55 are as described above. Since this is equivalent to the camera 42, the first head unit 43, the first inspection camera 44, and the first fixing unit 45, a duplicate description is omitted.
 搬出コンベア60は、印刷後の複数の錠剤9を、錠剤印刷装置1の筐体100の外部へ搬出する機構である。搬出コンベア60の上流側の端部は、第2搬送コンベア51の下方に位置する。搬出コンベア60の下流側の端部は、筐体100の外部に位置する。搬出コンベア60には、例えば、ベルト搬送機構が用いられる。第2印刷部50における印刷処理の後、複数の錠剤9は、吸着孔の吸引が解除されることによって、第2搬送コンベア51から搬出コンベア60の上面に落下する。そして、搬出コンベア60によって、複数の錠剤9が、筐体100の外部へ搬出される。 The unloading conveyor 60 is a mechanism for unloading a plurality of tablets 9 after printing out of the casing 100 of the tablet printing apparatus 1. The upstream end of the carry-out conveyor 60 is located below the second transfer conveyor 51. The downstream end of the carry-out conveyor 60 is located outside the housing 100. For the carry-out conveyor 60, for example, a belt conveyance mechanism is used. After the printing process in the second printing unit 50, the plurality of tablets 9 fall from the second transport conveyor 51 to the upper surface of the carry-out conveyor 60 by releasing suction of the suction holes. Then, the plurality of tablets 9 are carried out of the housing 100 by the carry-out conveyor 60.
 制御部70は、錠剤印刷装置1内の各部を動作制御する。図4は、制御部70と、錠剤印刷装置1内の各部との接続を示したブロック図である。図1中に概念的に示したように、制御部70は、CPU等の演算処理部701、RAM等のメモリ702、および、ハードディスクドライブ等の記憶部703を有するコンピュータにより構成される。記憶部703内には、印刷処理を実行するためのコンピュータプログラムPが、インストールされている。 The control unit 70 controls the operation of each unit in the tablet printing apparatus 1. FIG. 4 is a block diagram showing the connection between the control unit 70 and each unit in the tablet printing apparatus 1. As conceptually shown in FIG. 1, the control unit 70 is configured by a computer having an arithmetic processing unit 701 such as a CPU, a memory 702 such as a RAM, and a storage unit 703 such as a hard disk drive. A computer program P for executing print processing is installed in the storage unit 703.
 また、図4に示すように、制御部70は、上述した直進フィーダ21、回転フィーダ22、搬送ドラム30(モータ、吸引機構、およびブロー機構を含む)、第1割線検出カメラ32、第1搬送コンベア41(モータ、吸引機構、およびブロー機構を含む)、第2割線検出カメラ42、第1ヘッドユニット43(各ヘッド431の複数のノズル430を含む)、第1検査カメラ44、第1定着部45、第2搬送コンベア51、第3割線検出カメラ52、第2ヘッドユニット53(各ヘッド531の複数のノズルを含む)、第2検査カメラ54、第2定着部55、および搬出コンベア60と、それぞれ通信可能に接続されている。また、制御部70は、データ処理装置80と通信可能に接続されている。 As shown in FIG. 4, the control unit 70 includes the above-described linear feeder 21, the rotary feeder 22, the transport drum 30 (including a motor, a suction mechanism, and a blow mechanism), the first secant detection camera 32, and the first transport. Conveyor 41 (including a motor, a suction mechanism, and a blow mechanism), a second secant detection camera 42, a first head unit 43 (including a plurality of nozzles 430 of each head 431), a first inspection camera 44, and a first fixing unit 45, a second conveyor 51, a third dividing line detection camera 52, a second head unit 53 (including a plurality of nozzles of each head 531), a second inspection camera 54, a second fixing unit 55, and an unloading conveyor 60; Each is connected so that it can communicate. The control unit 70 is connected to the data processing device 80 so as to be communicable.
 制御部70は、記憶部703に記憶されたコンピュータプログラムPやデータDをメモリ702に一時的に読み出し、当該コンピュータプログラムPに基づいて、演算処理部701が演算処理を行うことにより、上記の各部を動作制御する。これにより、複数の錠剤9に対する印刷処理が進行する。 The control unit 70 temporarily reads the computer program P and data D stored in the storage unit 703 into the memory 702, and the arithmetic processing unit 701 performs arithmetic processing based on the computer program P, whereby each of the above-described units. Control the operation. Thereby, the printing process with respect to the some tablet 9 advances.
 データ処理装置80は、錠剤印刷装置1へ入力する印刷データを処理する。図1中に概念的に示したように、データ処理装置80は、CPU等の演算処理部801、RAM等のメモリ802、および、ハードディスクドライブ等の記憶部803を有するコンピュータにより構成される。記憶部803内には、データ処理を実行するためのコンピュータプログラムPdが、インストールされている。 The data processing device 80 processes the print data input to the tablet printing device 1. As conceptually shown in FIG. 1, the data processing device 80 is configured by a computer having an arithmetic processing unit 801 such as a CPU, a memory 802 such as a RAM, and a storage unit 803 such as a hard disk drive. A computer program Pd for executing data processing is installed in the storage unit 803.
 データ処理装置80は、記憶部803に記憶されたコンピュータプログラムPdやデータDdをメモリ802に一時的に読み出し、当該コンピュータプログラムPdに基づいて、演算処理部801が演算処理を行うことにより、後述するデータ処理を行う。これにより、印刷データを作成するためのデータ処理が進行する。 The data processing device 80 temporarily reads the computer program Pd and data Dd stored in the storage unit 803 into the memory 802, and the arithmetic processing unit 801 performs arithmetic processing based on the computer program Pd, which will be described later. Perform data processing. As a result, data processing for creating print data proceeds.
 <2.データ処理装置および制御部の構成について>
 次に、データ処理装置80および錠剤印刷装置1の制御部70の詳細な構成について説明する。この錠剤印刷装置1の制御部70には、データ処理装置80により作成された印刷データD5が入力される。錠剤印刷装置1は、印刷データD5に基づいて、錠剤9への回転角度に応じた印刷処理を行う。図5は、錠剤印刷装置1およびデータ処理装置80の回転角度に応じた印刷処理に関わる構成を、概念的に示したブロック図である。
<2. Configuration of Data Processing Device and Control Unit>
Next, detailed configurations of the data processing device 80 and the control unit 70 of the tablet printing device 1 will be described. Print data D5 created by the data processing device 80 is input to the control unit 70 of the tablet printing device 1. The tablet printing apparatus 1 performs a printing process corresponding to the rotation angle of the tablet 9 based on the print data D5. FIG. 5 is a block diagram conceptually showing a configuration relating to a printing process corresponding to the rotation angle of the tablet printing apparatus 1 and the data processing apparatus 80.
 図5に示すように、本実施形態のデータ処理装置80は、ベクトル回転処理部81、画像変換処理部82および間引き処理部83を有する。ベクトル回転処理部81、画像変換処理部82および間引き処理部83の各機能は、上述したコンピュータプログラムPdに従って、データ処理装置80としてのコンピュータが動作することによって実現される。 As shown in FIG. 5, the data processing device 80 of this embodiment includes a vector rotation processing unit 81, an image conversion processing unit 82, and a thinning processing unit 83. The functions of the vector rotation processing unit 81, the image conversion processing unit 82, and the thinning processing unit 83 are realized by the computer as the data processing device 80 operating according to the computer program Pd described above.
 ベクトル回転処理部81には、外部から、印刷すべき画像を表すベクトルデータである入力データD1が入力される。ベクトル回転処理部81は、入力データD1を所定の複数の回転角度にベクトル回転させる。これにより、ベクトル回転処理部81は、複数の回転角度に応じた複数のベクトル回転データD2を生成する。 The input data D1 that is vector data representing an image to be printed is input to the vector rotation processing unit 81 from the outside. The vector rotation processing unit 81 vector-rotates the input data D1 at a plurality of predetermined rotation angles. Thus, the vector rotation processing unit 81 generates a plurality of vector rotation data D2 corresponding to a plurality of rotation angles.
 本実施形態のベクトル回転処理部81では、2°毎に入力データD1をベクトル回転させてベクトル回転データD2を生成する。すなわち、ベクトル回転処理部81は、回転角度が0°(無回転)、2°、4°、6°、…、358°までの180個のベクトル回転データD2を生成する。なお、ベクトル回転データD2を生成する回転角度は2°毎に限られない。ベクトル回転データD2を生成する回転角度は1°毎であってもよいし、1.5°毎、3°毎、あるいは、他の角度毎であってもよい。 In the vector rotation processing unit 81 of this embodiment, the input data D1 is vector-rotated every 2 ° to generate vector rotation data D2. That is, the vector rotation processing unit 81 generates 180 vector rotation data D2 whose rotation angles are 0 ° (no rotation), 2 °, 4 °, 6 °,. The rotation angle for generating the vector rotation data D2 is not limited to every 2 °. The rotation angle for generating the vector rotation data D2 may be every 1 °, every 1.5 °, every 3 °, or every other angle.
 画像変換処理部82は、ベクトル回転処理部81の生成した複数のベクトル回転データD2のそれぞれをラスタライズし、ラスターデータD3に変換する。これにより、複数の回転角度に応じた複数のラスターデータD3が生成される。ラスターデータD3は、格子状に配列された領域ごとにインク吐出量が定められたデータである。 The image conversion processing unit 82 rasterizes each of the plurality of vector rotation data D2 generated by the vector rotation processing unit 81 and converts it into raster data D3. As a result, a plurality of raster data D3 corresponding to a plurality of rotation angles is generated. The raster data D3 is data in which the ink discharge amount is determined for each region arranged in a grid pattern.
 間引き処理部83は、画像変換処理部82の生成した複数のラスターデータD3のそれぞれを間引きデータD4に変換する。これにより、複数の回転角度に応じた複数の間引きデータD4が生成される。間引きデータD4は、ラスターデータD3よりもインクを吐出すべき画素数(以下「インク吐出画素数」と称する)の少ないラスターデータである。すなわち、間引きデータD4におけるインクを吐出すべき領域(以下「インク吐出領域」と称する)は、ラスターデータD3におけるインク吐出領域よりも小さい。 The thinning processing unit 83 converts each of the plurality of raster data D3 generated by the image conversion processing unit 82 into the thinning data D4. Thereby, a plurality of thinning data D4 corresponding to a plurality of rotation angles is generated. The thinning data D4 is raster data having a smaller number of pixels (hereinafter referred to as “ink ejection pixel number”) that should eject ink than the raster data D3. That is, the area in which ink is to be ejected in the thinning data D4 (hereinafter referred to as “ink ejection area”) is smaller than the ink ejection area in the raster data D3.
 本実施形態のデータ処理装置80は、間引き処理部83の生成した複数の間引きデータD4を複数の印刷データD5として錠剤印刷装置1の制御部70へと出力する。しかしながら、本発明はこれに限られない。制御部70へと出力する複数の印刷データD5は、複数のラスターデータD3に基づくデータであればよい。例えば、本発明のデータ処理装置は、間引き処理部83を有していなくてもよい。その場合、データ処理装置80は、画像変換処理部82の生成したラスターデータD3を、印刷データD5として錠剤印刷装置1の制御部70へと出力する。 The data processing device 80 of the present embodiment outputs a plurality of thinned data D4 generated by the thinning processing unit 83 to the control unit 70 of the tablet printing device 1 as a plurality of print data D5. However, the present invention is not limited to this. The plurality of print data D5 output to the control unit 70 may be data based on the plurality of raster data D3. For example, the data processing apparatus of the present invention may not have the thinning processing unit 83. In that case, the data processing device 80 outputs the raster data D3 generated by the image conversion processing unit 82 to the control unit 70 of the tablet printing device 1 as print data D5.
 なお、本実施形態の錠剤印刷装置1のように、錠剤9の表面と裏面の両方に対して印刷処理を行う場合、データ処理装置80において表面用の印刷データD5と、裏面用の印刷データD5との双方を生成しておく必要がある。 Note that when the printing process is performed on both the front surface and the back surface of the tablet 9 as in the tablet printing device 1 of the present embodiment, the data processing device 80 uses the front surface print data D5 and the back surface print data D5. It is necessary to generate both.
 また、本実施形態の制御部70は、印刷データ保持部71、回転角度検出部72、印刷データ選択部73および吐出制御部74を有する。印刷データ保持部71の機能は、上述した記憶部703により実現される。回転角度検出部72、印刷データ選択部73および吐出制御部74の各機能は、上述したコンピュータプログラムPに従って、制御部70としてのコンピュータが動作することによって実現される。 Also, the control unit 70 of the present embodiment includes a print data holding unit 71, a rotation angle detection unit 72, a print data selection unit 73, and a discharge control unit 74. The function of the print data holding unit 71 is realized by the storage unit 703 described above. The functions of the rotation angle detection unit 72, the print data selection unit 73, and the discharge control unit 74 are realized by the computer as the control unit 70 operating according to the computer program P described above.
 印刷データ保持部71は、データ処理装置80から入力された複数の間引きデータD4を複数の印刷データD5として保持する。なお、データ処理装置80から複数の印刷データD5として複数のラスターデータD3が入力される場合、印刷データ保持部71は、当該複数のラスターデータD3を複数の印刷データD5として保持する。 The print data holding unit 71 holds a plurality of thinned data D4 input from the data processing device 80 as a plurality of print data D5. When a plurality of raster data D3 is input as a plurality of print data D5 from the data processing device 80, the print data holding unit 71 holds the plurality of raster data D3 as a plurality of print data D5.
 回転角度検出部72は、第1割線検出カメラ32および第2割線検出カメラ42から入力される錠剤9の画像データD6に基づいて、第1搬送コンベア41の各吸着孔413に保持される錠剤9の有無、表裏および回転角度を検出する。また、回転角度検出部72は、第1割線検出カメラ32、第2割線検出カメラ42および第3割線検出カメラ52から入力される錠剤9の画像データD6に基づいて、第2搬送コンベア51の各吸着孔に保持される錠剤9の有無、表裏および回転角度を検出する。 The rotation angle detection unit 72 uses the tablet 9 held in each suction hole 413 of the first transport conveyor 41 based on the image data D6 of the tablet 9 input from the first secant detection camera 32 and the second secant detection camera 42. Presence / absence, front / back and rotation angle are detected. Further, the rotation angle detection unit 72 is configured so that each of the second conveyors 51 is based on the image data D6 of the tablets 9 input from the first secant detection camera 32, the second secant detection camera 42, and the third secant detection camera 52. The presence / absence, front / back, and rotation angle of the tablet 9 held in the suction hole are detected.
 印刷データ選択部73は、回転角度検出部72の検出結果D7に基づいて、印刷データ保持部71に保持された複数の印刷データD5から各錠剤9に印刷すべき印刷データD5を選択し、吐出制御部74へと引き渡す。 The print data selection unit 73 selects print data D5 to be printed on each tablet 9 from a plurality of print data D5 held in the print data holding unit 71 based on the detection result D7 of the rotation angle detection unit 72, and discharges the data. Delivered to the control unit 74.
 吐出制御部74は、印刷データ選択部73から受け取った印刷データD5に基づいて、第1ヘッドユニット43および第2ヘッドユニット53の各ノズルにおけるインクの吐出を制御し、各錠剤9の表面にインクを吐出させる。 The ejection control unit 74 controls the ejection of ink from each nozzle of the first head unit 43 and the second head unit 53 based on the print data D5 received from the print data selection unit 73, and the ink is applied to the surface of each tablet 9. To discharge.
 <3.データ処理装置におけるデータ処理の流れについて>
 以下では、図6を参照しつつ、データ処理装置80および錠剤印刷装置1における回転角度に応じた印刷処理の流れについて説明する。図6は、データ処理装置80におけるデータ処理の流れを示したフローチャートである。後述する錠剤印刷装置1における印刷処理に先駆けて、図6に示すデータ処理装置80のデータ処理が行われる。
<3. Flow of data processing in data processing device>
Hereinafter, the flow of the printing process according to the rotation angle in the data processing device 80 and the tablet printing device 1 will be described with reference to FIG. FIG. 6 is a flowchart showing the flow of data processing in the data processing device 80. Prior to printing processing in the tablet printing apparatus 1 to be described later, data processing of the data processing apparatus 80 shown in FIG. 6 is performed.
 図6に示すように、データ処理装置80のデータ処理において、まず、ベクトルデータである入力データD1がベクトル回転処理部81へ入力される(ステップS101)。 As shown in FIG. 6, in the data processing of the data processing device 80, first, input data D1, which is vector data, is input to the vector rotation processing unit 81 (step S101).
 次に、ベクトル回転処理部81が、入力データD1を所定の複数の回転角度にベクトル回転させて、複数のベクトル回転データD2を生成する(ステップS102)。 Next, the vector rotation processing unit 81 vector-rotates the input data D1 to a plurality of predetermined rotation angles to generate a plurality of vector rotation data D2 (step S102).
 続いて、画像変換処理部82が、複数のベクトル回転データD2のそれぞれをラスタライズし、複数のラスターデータD3を生成する(ステップS103)。 Subsequently, the image conversion processing unit 82 rasterizes each of the plurality of vector rotation data D2 to generate a plurality of raster data D3 (step S103).
 ここで、ベクトルデータの回転とラスタライズとの順番について、図7~図9の例を参照しつつ説明する。図7は、無回転のベクトルデータをラスタライズした例を示した図である。図8は、ベクトルデータをラスタライズ後に回転し、その後再度ラスタライズした例を示した図である。図9は、ベクトルデータをベクトル回転後にラスタライズした例を示した図である。なお、図7~図9では、2値データにラスタライズしている。 Here, the order of rotation and rasterization of vector data will be described with reference to the examples of FIGS. FIG. 7 is a diagram showing an example of rasterizing non-rotated vector data. FIG. 8 is a diagram showing an example in which vector data is rotated after rasterization and then rasterized again. FIG. 9 is a diagram showing an example in which vector data is rasterized after vector rotation. In FIG. 7 to FIG. 9, it is rasterized to binary data.
 インクジェットプリンタである錠剤印刷装置1では、縦横の格子状に並んだインク吐出領域ごとにインクジェット式のヘッド431,531からインク滴を吐出する。これにより、インク吐出領域ごとに1つのインク滴が吐出される。このため、錠剤印刷装置1における印刷処理には、インク吐出領域ごとにインク滴の有無およびインク滴のサイズを規定した印刷データを用意する必要がある。したがって、入力されたベクトルデータを縦横の格子状に並んだピクセル毎に表現されたラスターデータへ変換する必要がある。 In the tablet printing apparatus 1 that is an inkjet printer, ink droplets are ejected from the inkjet heads 431 and 531 for each of the ink ejection regions arranged in a vertical and horizontal grid pattern. As a result, one ink droplet is ejected for each ink ejection region. For this reason, in the printing process in the tablet printing apparatus 1, it is necessary to prepare print data that defines the presence or absence of ink droplets and the size of ink droplets for each ink ejection region. Therefore, it is necessary to convert the input vector data into raster data expressed for each pixel arranged in a vertical and horizontal grid pattern.
 回転角度が0°(無回転)の場合、図7に示すように、画像データを回転させる必要がないため、ベクトルデータを単にラスタライズしたラスターデータを印刷用データとして用いることができる。 When the rotation angle is 0 ° (no rotation), as shown in FIG. 7, it is not necessary to rotate the image data. Therefore, raster data obtained by simply rasterizing vector data can be used as printing data.
 回転角度が0°以外である場合、いずれかのタイミングで画像データを回転させることと、最終的な印刷用データとして所定の方向にラスタライズされたラスターデータを用意する必要がある。 When the rotation angle is other than 0 °, it is necessary to rotate image data at any timing and prepare raster data rasterized in a predetermined direction as final print data.
 図8に示すように、ベクトルデータをラスタライズして得た第1ラスターデータを回転してラスター回転データを生成する場合、ラスター回転データの各ピクセルは、縦横方向に対して傾斜した格子状に配置される。このため、ラスター回転データは印刷用データとして用いることができない。したがって、ラスター回転データを縦横方向のピクセルデータへ変換するために、再度ラスタライズする必要がある。再ラスタライズにより得られた第2ラスターデータは、回転角度が0°(無回転)の場合のラスターデータと比べてがたつきが大きい。このため、第2ラスターデータを用いて印刷を行うと、印刷品質が低下する虞がある。 As shown in FIG. 8, when generating the raster rotation data by rotating the first raster data obtained by rasterizing the vector data, the pixels of the raster rotation data are arranged in a grid inclined with respect to the vertical and horizontal directions. Is done. For this reason, the raster rotation data cannot be used as printing data. Therefore, in order to convert the raster rotation data into pixel data in the vertical and horizontal directions, it is necessary to rasterize again. The second raster data obtained by re-rasterization has a large backlash compared to the raster data when the rotation angle is 0 ° (no rotation). For this reason, when printing is performed using the second raster data, the print quality may be deteriorated.
 そこで、本実施形態のデータ処理装置80では、図9に示すように、ベクトルデータをベクトル回転して得たベクトル回転データをラスタライズすることにより、ラスターデータを生成する。このようにすれば、回転角度が0°(無回転)の場合と同等の品質のラスターデータを得ることができる。したがって、印刷品質が低下するのが抑制される。 Therefore, as shown in FIG. 9, the data processing apparatus 80 of the present embodiment generates raster data by rasterizing vector rotation data obtained by vector rotation of vector data. By doing so, it is possible to obtain raster data having the same quality as when the rotation angle is 0 ° (no rotation). Therefore, it is possible to suppress a decrease in print quality.
 回転により印刷品質が低下する場合、検査カメラ44,54による印刷結果の検査の際に、厳しい閾値を用いて行うことができない。このように、回転による印刷品質の低下が抑制されれば、検査カメラ44,54により印刷結果の検査に、厳しい閾値を用いて行うことができる。したがって、印刷品質の低下をより抑制できる。 When the print quality deteriorates due to rotation, it is not possible to use a strict threshold when inspecting the print result by the inspection cameras 44 and 54. As described above, if the deterioration of the print quality due to the rotation is suppressed, the inspection cameras 44 and 54 can inspect the print result using a strict threshold. Accordingly, it is possible to further suppress a decrease in print quality.
 ステップS103において画像変換処理部82が複数のラスターデータD3を生成した後、間引き処理部83が、複数のラスターデータD3のそれぞれを変換し、複数の間引きデータD4を生成する(ステップS104)。そして、間引きデータD4を印刷データD5として錠剤印刷装置1の制御部70へと出力する(ステップS105)。 After the image conversion processing unit 82 generates a plurality of raster data D3 in step S103, the thinning processing unit 83 converts each of the plurality of raster data D3 to generate a plurality of thinned data D4 (step S104). Then, the thinned data D4 is output as the print data D5 to the control unit 70 of the tablet printing apparatus 1 (step S105).
 ここで、間引き処理部83による変換処理について、図10~図21を参照しつつ説明する。図10~図12は、ラスターデータD3の吐出領域が連続する部位にインク滴を吐出した様子を示す概念図である。図10は、インク吐出領域の全てに対して「サイズ中」のインク滴を吐出した例を示した図である。図11は、インク吐出領域の全てに対して「サイズ小」のインク滴を吐出した例を示した図である。図12は、インク吐出領域を、インク吐出領域とインク非吐出領域とを交互に配置したものに変換した上で、変換後のインク吐出領域に対して「サイズ中」のインク滴を吐出した例を示した図である。図10~図12中、直線で囲まれた四角い領域がそれぞれ1つのインク滴に対応する領域である。 Here, the conversion processing by the thinning processing unit 83 will be described with reference to FIGS. 10 to 12 are conceptual diagrams showing a state in which ink droplets are ejected to a portion where the ejection area of the raster data D3 is continuous. FIG. 10 is a diagram illustrating an example in which “medium” ink droplets are ejected over the entire ink ejection region. FIG. 11 is a diagram illustrating an example in which “small size” ink droplets are ejected over the entire ink ejection region. FIG. 12 shows an example in which the ink ejection area is converted into an area in which the ink ejection area and the ink non-ejection area are alternately arranged, and “medium” ink droplets are ejected to the converted ink ejection area. FIG. In FIGS. 10 to 12, each square area surrounded by a straight line is an area corresponding to one ink droplet.
 錠剤9が糖衣錠等の表面に光沢を有する錠剤である場合、吐出されたインク滴が錠剤9の表面上を移動しやすい。このため、インク滴が流れて隣り合うインク滴と繋がるモットリングと呼ばれる現象が起りやすい。モットリングは、錠剤9の搬送速度が大きくなるにつれて生じやすくなる。図10には、モットリングが生じて、隣り合うインク滴91同士が繋がって流動するインク流動部92が示されている。 When the tablet 9 is a tablet having a glossy surface such as a sugar-coated tablet, the ejected ink droplets easily move on the surface of the tablet 9. For this reason, a phenomenon called “mottling” in which ink droplets flow and connect to adjacent ink droplets easily occurs. Mottling tends to occur as the conveyance speed of the tablet 9 increases. FIG. 10 shows an ink flow portion 92 in which mottling occurs and the adjacent ink droplets 91 are connected and flow.
 モットリングの発生を低減するためには、図11に示すように、インク吐出領域のそれぞれに吐出するインク滴91の大きさを小さくするという方法を用いることができる。また、本発明では、図12に示すように、インク吐出領域が連続しないように、連続するインク吐出領域を、インク吐出領域と非吐出領域とを交互に配置したものに変換するという方法を用いる。以下では、図10および図11に示すように、インク吐出領域が連続するパターンをベタパターンと称する。また、図12に示すように、インク吐出領域と非吐出領域とを交互に配置したパターンを市松パターンと称する。 In order to reduce the occurrence of mottling, as shown in FIG. 11, a method of reducing the size of the ink droplet 91 ejected to each of the ink ejection regions can be used. Further, in the present invention, as shown in FIG. 12, a method is used in which continuous ink discharge regions are converted into ones in which ink discharge regions and non-discharge regions are alternately arranged so that the ink discharge regions are not continuous. . Hereinafter, as shown in FIGS. 10 and 11, a pattern in which ink ejection regions are continuous is referred to as a solid pattern. Further, as shown in FIG. 12, a pattern in which the ink ejection areas and the non-ejection areas are alternately arranged is referred to as a checkered pattern.
 図13は、本実施形態の錠剤印刷装置1を用いて行った実験において、液滴サイズおよびパターンごとの、搬送速度とモットリングの発生状態との関係を示した図である。図13中、「サイズ中/ベタ」は、図10に示すように、「サイズ中」のインク滴でベタパターンを印刷した場合を示している。「サイズ小/ベタ」は、図11に示すように、「サイズ小」のインク滴でベタパターンを印刷した場合を示している。「サイズ中/市松」は、図12に示すように、「サイズ中」のインク滴で市松パターンを印刷した場合を示している。また、図13中、「○」はモットリングが発生していない状態、「△」はモットリングの発生量が所定量以下である状態、「×」はモットリングの発生量が所定量以上である状態、「-」は実験を行っていないことを示している。 FIG. 13 is a diagram showing the relationship between the transport speed and the state of occurrence of mottling for each droplet size and pattern in an experiment performed using the tablet printing apparatus 1 of the present embodiment. In FIG. 13, “medium / solid” indicates that a solid pattern is printed with ink droplets of “medium” as shown in FIG. “Small size / solid”, as shown in FIG. 11, shows a case where a solid pattern is printed with ink droplets of “small size”. “Medium size / checkered” indicates a case where a checkered pattern is printed with ink droplets of “medium” as shown in FIG. In FIG. 13, “◯” indicates a state in which no mottling has occurred, “Δ” indicates a state in which the amount of mottling is not more than a predetermined amount, and “×” indicates that the amount of mottling is not less than a predetermined amount. In some situations, “-” indicates that no experiment was performed.
 図13に示すように、「サイズ小/ベタ」では、「サイズ中/ベタ」と比べて、モットリングが発生する搬送速度が大きい。すなわち、「サイズ小/ベタ」では、「サイズ中/ベタ」よりもモットリングが発生しにくい。また、「サイズ中/市松」では、「サイズ小/ベタ」と比べて、モットリングが発生する搬送速度がさらに大きい。すなわち、「サイズ中/市松」では、「サイズ小/ベタ」よりも、さらにモットリングが発生しにくい。これより、インク吐出領域と非吐出領域とを交互に配置したパターンは、モットリングの発生抑制に非常に効果があることがわかる。 As shown in FIG. 13, “small size / solid” has a higher conveyance speed at which mottling occurs than “medium / solid”. That is, “small size / solid” is less likely to cause mottling than “medium / solid”. In addition, in “medium / checkered”, the conveyance speed at which mottling occurs is higher than that in “small / solid”. In other words, “middle / checkered” is less likely to cause mottling than “small / solid”. From this, it can be seen that the pattern in which the ink ejection regions and the non-ejection regions are alternately arranged is very effective in suppressing the occurrence of mottling.
 このように、インク吐出領域の数を少なくすることにより、モットリングが生じるのが抑制される。そこで、本実施形態のデータ処理装置80では、ステップS104において、複数のラスターデータD3を、各ラスターデータD3よりもインク吐出画素数の少ない間引きデータD4へと変換する。そして、この間引きデータD4を印刷データとして用いることにより、錠剤印刷装置1における印刷処理時にモットリングが発生するのを抑制できる。 Thus, by reducing the number of ink discharge areas, the occurrence of mottling is suppressed. Therefore, in the data processing device 80 of the present embodiment, in step S104, the plurality of raster data D3 is converted into thinned data D4 having a smaller number of ink ejection pixels than each raster data D3. And it can suppress that a mottling generate | occur | produces at the time of the printing process in the tablet printing apparatus 1 by using this thinning-out data D4 as printing data.
 また、上記のようにインク吐出領域と非吐出領域とを交互に配置したパターンを用いることにより、モットリングが生じるのがさらに抑制される。そこで、本実施形態のデータ処理装置80では、ステップS104において、複数のラスターデータD3を、インク吐出領域と非吐出領域とを交互に配置した複数の間引きデータD4へと変換する。このような間引きデータD4を印刷データとして用いることにより、錠剤印刷装置1における印刷処理時にモットリングが発生するのをさらに抑制できる。また、このような間引きデータD4を印刷データとして用いることにより、錠剤9上に吐出されたインクを迅速に乾燥させることができる。さらに、このような間引きデータD4を印刷データとして用いることにより、インクの使用量を低減できる。 Further, the use of a pattern in which the ink discharge areas and the non-discharge areas are alternately arranged as described above further suppresses the occurrence of mottling. Therefore, in the data processing device 80 of the present embodiment, in step S104, the plurality of raster data D3 is converted into a plurality of thinned data D4 in which the ink ejection regions and the non-ejection regions are alternately arranged. By using such thinning data D4 as print data, it is possible to further suppress the occurrence of mottling during the printing process in the tablet printing apparatus 1. Further, by using such thinning data D4 as printing data, the ink ejected onto the tablet 9 can be quickly dried. Furthermore, the amount of ink used can be reduced by using such thinning data D4 as print data.
 ここで、実際に間引きデータD4に用いられるパターンの例をいくつか紹介する。図14は、50%間引きパターンの一例である。図15は、図14に示す50%間引きパターンを用いた間引きデータD4の一例である。図14および図15の例のパターンは、1つのインク吐出領域と1つの非吐出領域とを、縦方向および横方向に交互に配置した、いわゆる市松模様状のパターンである。このようなパターンを用いた場合、間引きデータD4におけるインク吐出画素数は、ラスターデータD3におけるインク吐出画素数の約50%となる。 Here, some examples of patterns actually used for the thinned data D4 are introduced. FIG. 14 is an example of a 50% thinning pattern. FIG. 15 is an example of the thinning data D4 using the 50% thinning pattern shown in FIG. The pattern in the example of FIGS. 14 and 15 is a so-called checkered pattern in which one ink ejection region and one non-ejection region are alternately arranged in the vertical direction and the horizontal direction. When such a pattern is used, the number of ink ejection pixels in the thinned data D4 is about 50% of the number of ink ejection pixels in the raster data D3.
 図16は、62.5%間引きパターンの一例である。図17は、図16に示す62.5%間引きパターンを用いた間引きデータD4の一例である。図16および図17の例のパターンは、十字状に並んだ5つのインク吐出領域と、1つずつの非吐出領域とを、縦方向および横方向に交互に配置したものである。このようなパターンを用いた場合、間引きデータD4におけるインク吐出画素数は、ラスターデータD3におけるインク吐出画素数の約62.5%となる。図16の例の62.5%間引きパターンを用いれば、図14の例の50%間引きパターンよりも濃く印刷できる。 FIG. 16 is an example of a 62.5% thinning pattern. FIG. 17 is an example of the thinning data D4 using the 62.5% thinning pattern shown in FIG. The patterns in the examples of FIGS. 16 and 17 are obtained by alternately arranging five ink ejection regions arranged in a cross shape and one non-ejection region one by one in the vertical direction and the horizontal direction. When such a pattern is used, the number of ink ejection pixels in the thinning data D4 is approximately 62.5% of the number of ink ejection pixels in the raster data D3. If the 62.5% thinning pattern of the example of FIG. 16 is used, printing can be performed darker than the 50% thinning pattern of the example of FIG.
 図18は、37.5%間引きパターンの一例である。図19は、図18に示す37.5%間引きパターンを用いた間引きデータD4の一例である。図18および図19の例のパターンは、1つずつのインク吐出領域と、十字状に並んだ5つの非吐出領域とを、縦方向および横方向に交互に配置したものである。このようなパターンを用いた場合、間引きデータD4におけるインク吐出画素数は、ラスターデータD3におけるインク吐出画素数の約37.5%となる。図18の例の35%間引きパターンを用いれば、図14の例の50%間引きパターンよりもモットリングをさらに抑制できる。 FIG. 18 is an example of a 37.5% thinning pattern. FIG. 19 is an example of the thinning data D4 using the 37.5% thinning pattern shown in FIG. The patterns in the examples of FIGS. 18 and 19 are obtained by alternately arranging one ink ejection region and five non-ejection regions arranged in a cross shape in the vertical direction and the horizontal direction. When such a pattern is used, the number of ink ejection pixels in the thinned data D4 is about 37.5% of the number of ink ejection pixels in the raster data D3. If the 35% thinning pattern of the example of FIG. 18 is used, the mottling can be further suppressed as compared with the 50% thinning pattern of the example of FIG.
 図20は、図14とは異なる50%間引きパターンの一例である。図14の50%間引きパターンでは、1つのインク吐出領域と、1つの非吐出領域とが交互に配置されていた。一方、図19の50%間引きパターンでは、正方形状に配置された4つのインク吐出領域と、正方形状に配置された4つの非吐出領域とが交互に配置された、市松模様状のパターンである。間引きデータD4は、このようなパターンにより構成されてもよい。 FIG. 20 is an example of a 50% thinning pattern different from FIG. In the 50% thinning pattern of FIG. 14, one ink ejection area and one non-ejection area are alternately arranged. On the other hand, the 50% thinning pattern in FIG. 19 is a checkered pattern in which four ink ejection areas arranged in a square shape and four non-ejection areas arranged in a square shape are alternately arranged. . The thinning data D4 may be configured by such a pattern.
 また、間引きデータD4は、図14~図19に例示したパターン以外のパターンにより構成されてもよい。例えば、間引きデータD4に使用されるパターンにおいて、隣り合うインク吐出領域で構成されるインク吐出グループの形状が複数あってもよいし、隣り合う非吐出領域で構成される非吐出グループの形状が複数あってもよい。 Further, the thinning data D4 may be configured by a pattern other than the patterns illustrated in FIGS. For example, in the pattern used for the thinning data D4, there may be a plurality of shapes of ink ejection groups constituted by adjacent ink ejection regions, or a plurality of shapes of non-ejection groups constituted by adjacent non-ejection regions. There may be.
 <4.錠剤印刷装置における印刷処理の流れについて>
 以下では、図21を参照しつつ、錠剤印刷装置1における回転角度に応じた印刷処理の流れについて説明する。図21は、錠剤印刷装置1における印刷処理の流れを示したフローチャートである。
<4. Flow of printing process in tablet printer>
Below, the flow of the printing process according to the rotation angle in the tablet printing apparatus 1 is demonstrated, referring FIG. FIG. 21 is a flowchart showing the flow of printing processing in the tablet printing apparatus 1.
 図21に示すように、錠剤印刷装置1における印刷処理において、まず、データ処理装置80から制御部70に複数の間引きデータD4が入力される。これにより、印刷データ保持部71が、入力された複数の間引きデータD4を印刷データD5として記憶する(ステップS201)。 As shown in FIG. 21, in the printing process in the tablet printing apparatus 1, first, a plurality of thinned data D <b> 4 is input from the data processing apparatus 80 to the control unit 70. As a result, the print data holding unit 71 stores the plurality of input thinned data D4 as print data D5 (step S201).
 図22は、印刷データ保持部71に記憶される複数の印刷データD5の一例を示した図である。図22に示すように、印刷データ保持部71では、回転角度と、各印刷データD5とを対応させたテーブルデータが保存される。 FIG. 22 is a diagram showing an example of a plurality of print data D5 stored in the print data holding unit 71. As shown in FIG. 22, the print data holding unit 71 stores table data in which the rotation angle is associated with each print data D5.
 次に、制御部70は、錠剤印刷装置1における錠剤9の搬送を開始する(ステップS202)。搬送開始後、第1割線検出カメラ32、第2割線検出カメラ42および第3割線検出カメラ52が、搬送される錠剤9の画像の取得を開始し、取得した画像データD6を制御部70へと出力する。当該画像データD6が制御部70に入力されると、回転角度検出部72は、第1搬送コンベア41および第2搬送コンベア51の各吸着孔に保持される錠剤9の有無、表裏および回転角度を検出する(ステップS203)。そして、回転角度検出部72は、その検出結果D7を印刷データ選択部73へと引き渡す。 Next, the control unit 70 starts conveying the tablets 9 in the tablet printing apparatus 1 (step S202). After the start of conveyance, the first secant detection camera 32, the second secant detection camera 42, and the third secant detection camera 52 start acquiring images of the tablets 9 to be conveyed, and the acquired image data D6 is sent to the control unit 70. Output. When the image data D6 is input to the control unit 70, the rotation angle detection unit 72 determines the presence / absence, front / back, and rotation angle of the tablets 9 held in the suction holes of the first transport conveyor 41 and the second transport conveyor 51. It detects (step S203). Then, the rotation angle detection unit 72 delivers the detection result D7 to the print data selection unit 73.
 続いて、印刷データ選択部73は、検出結果D7に基づいて、第1搬送コンベア41および第2搬送コンベア51に保持される各錠剤9に印刷すべき印刷データD5を印刷データ保持部71から選択し、吐出制御部74へと引き渡す(ステップS204)。 Subsequently, the print data selection unit 73 selects, from the print data holding unit 71, the print data D5 to be printed on each tablet 9 held on the first transfer conveyor 41 and the second transfer conveyor 51, based on the detection result D7. Then, it is delivered to the discharge controller 74 (step S204).
 そして、吐出制御部74は、印刷データ選択部73から受け取った印刷データD5に基づいて、第1ヘッドユニット43および第2ヘッドユニット53に印刷処理を行わせる(ステップS205)。これにより、搬送される複数の錠剤9の各々に、表裏および回転角度に応じた画像が記録される。 Then, the ejection control unit 74 causes the first head unit 43 and the second head unit 53 to perform print processing based on the print data D5 received from the print data selection unit 73 (step S205). Thereby, the image according to the front and back and a rotation angle is recorded on each of the some tablet 9 conveyed.
 この錠剤印刷装置1では、印刷工程を行う前に、予め回転角度ごとの印刷データD5を用意している。これにより、錠剤9の表裏や回転角度の検出結果D7を取得した後、印刷データD5を遅滞なく用意することができる。したがって、錠剤印刷装置1における印刷処理の処理速度を向上できる。 In this tablet printing apparatus 1, print data D5 for each rotation angle is prepared in advance before performing the printing process. Thereby, after acquiring the detection result D7 of the front and back of the tablet 9 and the rotation angle, the print data D5 can be prepared without delay. Therefore, the processing speed of the printing process in the tablet printer 1 can be improved.
 また、この錠剤印刷装置1では、印刷データD5として、単なるラスターデータD3ではなく、ラスターデータD3に間引き処理を行った間引きデータD4を用いている。これにより、モットリングの発生を抑制させ、錠剤印刷装置1における印刷処理の処理速度を向上できる。 Further, in the tablet printing apparatus 1, not the simple raster data D3 but the thinned data D4 obtained by performing the thinning process on the raster data D3 is used as the print data D5. Thereby, generation | occurrence | production of a mottling can be suppressed and the processing speed of the printing process in the tablet printer 1 can be improved.
 <5.変形例>
 以上、本発明の主たる実施形態について説明したが、本発明は、上記の実施形態に限定されるものではない。
<5. Modification>
As mentioned above, although main embodiment of this invention was described, this invention is not limited to said embodiment.
 上記の錠剤印刷装置1は、第1印刷部40および第2印刷部50によって、錠剤9の両面に印刷を行う装置であった。しかしながら、本発明の錠剤印刷装置は、錠剤9の片面のみに印刷を行う装置であってもよい。 The tablet printing apparatus 1 described above was an apparatus for printing on both sides of the tablet 9 by the first printing unit 40 and the second printing unit 50. However, the tablet printing apparatus of the present invention may be an apparatus that performs printing on only one side of the tablet 9.
 また、上記のデータ処理装置80と錠剤印刷装置1の制御部70とは、通信可能に接続されていたが、本発明はこれに限られない。例えば、データ処理装置80により生成された印刷データD5は、CD-ROM等の記憶媒体を介して制御部70に入力されてもよい。 In addition, the data processing device 80 and the control unit 70 of the tablet printing device 1 are connected to be communicable, but the present invention is not limited to this. For example, the print data D5 generated by the data processing device 80 may be input to the control unit 70 via a storage medium such as a CD-ROM.
 また、上記の錠剤印刷装置1は、データ処理装置80とは別個の装置であったが、本発明はこれに限られない。本発明の錠剤印刷装置は、制御部70内にデータ処理装置80の各部の機能を備えるものであってもよい。 Moreover, although the tablet printing apparatus 1 described above is a separate apparatus from the data processing apparatus 80, the present invention is not limited to this. The tablet printing apparatus of the present invention may include the functions of the respective units of the data processing device 80 in the control unit 70.
 また、錠剤印刷装置1の細部の構成については、本願の各図と相違していてもよい。また、上記の実施形態や変形例に登場した各要素を、矛盾が生じない範囲で、適宜に組み合わせてもよい。 Further, the detailed configuration of the tablet printing apparatus 1 may be different from the drawings of the present application. Moreover, you may combine suitably each element which appeared in said embodiment and modification in the range which does not produce inconsistency.
 1 錠剤印刷装置
 9 錠剤
 32 第1割線検出カメラ
 40 第1印刷部
 42 第2割線検出カメラ
 43 第1ヘッドユニット
 50 第2印刷部
 52 第3割線検出カメラ
 53 第2ヘッドユニット
 70 制御部
 71 印刷データ保持部
 72 回転角度検出部
 73 印刷データ選択部
 74 吐出制御部
 80 データ処理装置
 81 ベクトル回転処理部
 82 画像変換処理部
 83 間引き処理部
 431 ヘッド
 531 ヘッド
 D1 入力データ
 D2 ベクトル回転データ
 D3 ラスターデータ
 D4 間引きデータ
 D5 印刷データ
DESCRIPTION OF SYMBOLS 1 Tablet printer 9 Tablet 32 1st secant detection camera 40 1st printing part 42 2nd secant detection camera 43 1st head unit 50 2nd printing part 52 3rd secant detection camera 53 2nd head unit 70 Control part 71 Print data Holding unit 72 Rotation angle detection unit 73 Print data selection unit 74 Discharge control unit 80 Data processing device 81 Vector rotation processing unit 82 Image conversion processing unit 83 Decimation processing unit 431 Head 531 Head D1 Input data D2 Vector rotation data D3 Raster data D4 Thinning out Data D5 Print data

Claims (16)

  1.  錠剤の表面に対して、インクジェット式のヘッドにより印刷処理を行うための印刷データを作成するためのデータ処理装置であって、
     入力されたベクトルデータをベクトル回転させ、複数の回転角度に応じた複数のベクトル回転データを生成するベクトル回転処理部と、
     前記ベクトル回転データのそれぞれをラスターデータに変換する画像変換処理部と、
    を有する、データ処理装置。
    A data processing apparatus for creating print data for performing print processing on the surface of a tablet with an ink jet head,
    A vector rotation processing unit that rotates the input vector data and generates a plurality of vector rotation data corresponding to a plurality of rotation angles;
    An image conversion processing unit for converting each of the vector rotation data into raster data;
    A data processing apparatus.
  2.  請求項1に記載のデータ処理装置であって、
     複数の前記ラスターデータのそれぞれを、前記ラスターデータよりもインク吐出画素数の少ない間引きデータに変換する間引き処理部
    をさらに有し、
     前記ラスターデータは、格子状に配列された領域ごとにインク吐出量が定められたデータであり、
     前記間引きデータにおける、インクが吐出されるインク吐出領域は、前記ラスターデータにおける前記インク吐出領域よりも小さい、データ処理装置。
    The data processing apparatus according to claim 1,
    A thinning processing unit that converts each of the plurality of raster data into thinning data having a smaller number of ink ejection pixels than the raster data;
    The raster data is data in which the amount of ink discharged is determined for each region arranged in a grid pattern.
    The data processing apparatus, wherein an ink ejection area in which ink is ejected in the thinning data is smaller than the ink ejection area in the raster data.
  3.  請求項2に記載のデータ処理装置であって、
     前記間引き処理部は、前記ラスターデータの前記インク吐出領域が連続する部位を、前記インク吐出領域とインク非吐出領域とを交互に配置したパターンに変換して前記間引きデータを生成する、データ処理装置。
    The data processing apparatus according to claim 2, wherein
    The thinning processing unit converts the portion of the raster data where the ink ejection regions are continuous into a pattern in which the ink ejection regions and the non-ink ejection regions are alternately arranged to generate the thinning data. .
  4.  請求項3に記載のデータ処理装置であって、
     前記間引き処理部は、前記ラスターデータの前記インク吐出領域が連続する部位を、四角形状の前記インク吐出領域と、四角形状の前記インク非吐出領域とを交互に配置したパターンに変換して前記間引きデータを生成する、データ処理装置。
    The data processing apparatus according to claim 3, wherein
    The thinning processing unit converts the portion of the raster data where the ink ejection regions are continuous into a pattern in which the square ink ejection regions and the square ink non-ejection regions are alternately arranged to perform the thinning. A data processing device that generates data.
  5.  錠剤の表面に印刷を行う錠剤印刷装置であって、
     印刷データを作成するデータ処理装置と、
     インク滴を吐出する複数のノズルを有し、前記錠剤の表面に向けて前記インク滴を吐出して印刷処理を行うインクジェット式のヘッドと、
     前記ヘッドの上流側に配置され、前記錠剤の回転角度を検出するカメラと、
     前記ヘッドからの前記インク滴の吐出を制御する制御部と、
    を備え、
     前記データ処理装置は、
      入力されたベクトルデータをベクトル回転させ、複数の回転角度に応じた複数のベクトル回転データを生成するベクトル回転処理部と、
      前記ベクトル回転データのそれぞれをラスターデータに変換する画像変換処理部と、
    を有し、
     前記データ処理装置は、複数の前記ラスターデータに基づく複数の印刷データを出力し、
     前記制御部は、
      前記回転角度に応じた複数の前記印刷データを保持する印刷データ保持部と、
      前記カメラの検出した前記回転角度に基づいて、前記印刷データ保持部から前記印刷データを選択し、選択した前記印刷データに基づいて前記ヘッドに印刷処理を行わせる印刷処理部と、
    を備え、
     前記印刷データ保持部には、前記カメラによる前記回転角度の検出よりも前に、前記データ処理装置から入力された複数の前記印刷データが保持される、錠剤印刷装置。
    A tablet printing apparatus for printing on the surface of a tablet,
    A data processing device for creating print data;
    An ink jet head that has a plurality of nozzles that eject ink droplets and that performs a printing process by ejecting the ink droplets toward the surface of the tablet;
    A camera that is arranged upstream of the head and detects a rotation angle of the tablet;
    A control unit for controlling ejection of the ink droplets from the head;
    With
    The data processing device includes:
    A vector rotation processing unit that rotates the input vector data and generates a plurality of vector rotation data corresponding to a plurality of rotation angles;
    An image conversion processing unit for converting each of the vector rotation data into raster data;
    Have
    The data processing device outputs a plurality of print data based on the plurality of raster data;
    The controller is
    A print data holding unit for holding a plurality of the print data according to the rotation angle;
    A print processing unit that selects the print data from the print data holding unit based on the rotation angle detected by the camera, and causes the head to perform print processing based on the selected print data;
    With
    The tablet printing apparatus, wherein the print data holding unit holds the plurality of print data input from the data processing apparatus before the rotation angle is detected by the camera.
  6.  請求項5に記載の錠剤印刷装置であって、
     前記データ処理装置は、
      複数の前記ラスターデータのそれぞれを、前記ラスターデータよりもインク吐出画素数の少ない間引きデータに変換する間引き処理部
    をさらに有し、
     前記ラスターデータは、格子状に配列された領域ごとにインク吐出量が定められたデータであり、
     前記間引きデータにおける、インクが吐出されるインク吐出領域は、前記ラスターデータにおける前記インク吐出領域よりも小さく、
     前記データ処理装置は、複数の前記間引きデータを前記印刷データとして出力し、
     前記印刷データ保持部には、前記カメラによる前記回転角度の検出よりも前に、前記データ処理装置から入力された複数の前記印刷データが保持される、錠剤印刷装置。
    The tablet printing apparatus according to claim 5, wherein
    The data processing device includes:
    A thinning processing unit that converts each of the plurality of raster data into thinning data having a smaller number of ink ejection pixels than the raster data;
    The raster data is data in which the amount of ink discharged is determined for each region arranged in a grid pattern.
    In the thinning data, an ink discharge area in which ink is discharged is smaller than the ink discharge area in the raster data,
    The data processing device outputs a plurality of the thinned data as the print data,
    The tablet printing apparatus, wherein the print data holding unit holds the plurality of print data input from the data processing apparatus before the rotation angle is detected by the camera.
  7.  請求項6に記載の錠剤印刷装置であって、
     前記間引き処理部は、前記ラスターデータの前記インク吐出領域が連続する部位を、前記インク吐出領域とインク非吐出領域とを交互に配置したパターンに変換して前記間引きデータを生成する、錠剤印刷装置。
    The tablet printing apparatus according to claim 6,
    The thinning processing unit converts the portion of the raster data where the ink discharge areas are continuous into a pattern in which the ink discharge areas and non-ink discharge areas are alternately arranged, and generates the thinning data. .
  8.  請求項7に記載の錠剤印刷装置であって、
     前記間引き処理部は、前記ラスターデータの前記インク吐出領域が連続する部位を、四角形状の前記インク吐出領域と、四角形状の前記インク非吐出領域とを交互に配置したパターンに変換して前記間引きデータを生成する、錠剤印刷装置。
    The tablet printing apparatus according to claim 7,
    The thinning processing unit converts the portion of the raster data where the ink ejection regions are continuous into a pattern in which the square ink ejection regions and the square ink non-ejection regions are alternately arranged to perform the thinning. Tablet printing device that generates data.
  9.  錠剤の表面に対して、インクジェット式のヘッドにより印刷処理を行うための印刷データを作成するためのデータ処理方法であって、
     a)入力されたベクトルデータをベクトル回転させ、複数の回転角度に応じた複数のベクトル回転データを生成する工程と、
     b)複数のベクトル回転データのそれぞれをラスターデータに変換する工程と、
    を有する、データ処理方法。
    A data processing method for creating print data for performing print processing on the surface of a tablet with an ink jet head,
    a) rotating the input vector data vector to generate a plurality of vector rotation data corresponding to a plurality of rotation angles;
    b) converting each of the plurality of vector rotation data into raster data;
    A data processing method.
  10.  請求項9に記載のデータ処理方法であって、
     c)複数の前記ラスターデータのそれぞれを、前記ラスターデータよりもインク吐出画素数の少ない間引きデータに変換する工程
    をさらに有し、
     前記ラスターデータは、格子状に配列された領域ごとにインク吐出量が定められたデータであり、
     前記間引きデータにおける、インクが吐出されるインク吐出領域は、前記ラスターデータにおける前記インク吐出領域よりも小さい、データ処理方法。
    A data processing method according to claim 9, wherein
    c) further comprising a step of converting each of the plurality of raster data into thinned-out data having a smaller number of ink ejection pixels than the raster data;
    The raster data is data in which the amount of ink discharged is determined for each region arranged in a grid pattern.
    The data processing method, wherein an ink ejection area in which ink is ejected in the thinning data is smaller than the ink ejection area in the raster data.
  11.  請求項10に記載のデータ処理方法であって、
     前記工程c)において、前記間引きデータは、前記ラスターデータの前記インク吐出領域が連続する部位を、前記インク吐出領域とインク非吐出領域とを交互に配置したパターンに変換して生成される、データ処理方法。
    A data processing method according to claim 10, wherein
    In the step c), the thinning data is generated by converting a portion of the raster data where the ink discharge areas are continuous into a pattern in which the ink discharge areas and the ink non-discharge areas are alternately arranged. Processing method.
  12.  請求項11に記載のデータ処理方法であって、
     前記工程c)において、前記間引きデータは、前記ラスターデータの前記インク吐出領域が連続する部位を、四角形状の前記インク吐出領域と、四角形状の前記インク非吐出領域とを交互に配置したパターンに変換して生成される、データ処理方法。
    A data processing method according to claim 11, comprising:
    In the step c), the thinning data is a pattern in which the ink discharge areas of the raster data are continuously arranged in a pattern in which the rectangular ink discharge areas and the rectangular ink non-discharge areas are alternately arranged. Data processing method generated by conversion.
  13.  錠剤の表面に対して、インクジェット式のヘッドにより印刷処理を行う錠剤印刷方法であって、
     A)入力されたベクトルデータをベクトル回転させ、複数の回転角度に応じた複数のベクトル回転データを生成する工程と、
     B)複数のベクトル回転データのそれぞれをラスターデータに変換する工程と、
     C)前記工程B)で得られた前記ラスターデータに基づいて、前記回転角度に応じた複数の印刷データを保持する工程と、
     D)前記工程C)の後で、前記錠剤の前記回転角度を検出する工程と、
     E)前記工程D)の後で、前記回転角度に基づいて複数の前記印刷データから印刷処理に使用すべき前記印刷データを選択する工程と、
     F)前記工程E)により選択した前記印刷データに基づいて、前記錠剤の表面に画像を印刷する工程と、
    を有する、錠剤印刷方法。
    A tablet printing method in which a printing process is performed on the surface of a tablet by an ink jet head,
    A) Vector rotating the input vector data to generate a plurality of vector rotation data corresponding to a plurality of rotation angles;
    B) converting each of the plurality of vector rotation data into raster data;
    C) a step of holding a plurality of print data corresponding to the rotation angle based on the raster data obtained in the step B);
    D) after the step C), detecting the rotation angle of the tablet;
    E) After the step D), selecting the print data to be used for print processing from a plurality of the print data based on the rotation angle;
    F) printing an image on the surface of the tablet based on the print data selected in the step E);
    A tablet printing method.
  14.  請求項13に記載の錠剤印刷方法であって、
     G)前記工程B)の後、かつ、前記工程C)の前に、複数の前記ラスターデータのそれぞれを、前記ラスターデータよりもインク吐出画素数の少ない間引きデータに変換する工程
    をさらに有し、
     前記工程C)において、複数の前記間引きデータが、複数の前記印刷データとして保持され、
     前記ラスターデータは、格子状に配列された領域ごとにインク吐出量が定められたデータであり、
     前記間引きデータにおける、インクが吐出されるインク吐出領域は、前記ラスターデータにおける前記インク吐出領域よりも小さい、錠剤印刷方法。
    A tablet printing method according to claim 13,
    G) further comprising a step of converting each of the plurality of raster data into thinned data having a smaller number of ink ejection pixels than the raster data after the step B) and before the step C),
    In the step C), a plurality of the thinned data are held as a plurality of the print data,
    The raster data is data in which the amount of ink discharged is determined for each region arranged in a grid pattern.
    The tablet printing method, wherein an ink ejection area in which ink is ejected in the thinning data is smaller than the ink ejection area in the raster data.
  15.  請求項14に記載の錠剤印刷方法であって、
     前記工程G)において、前記間引きデータは、前記ラスターデータの前記インク吐出領域が連続する部位を、前記インク吐出領域とインク非吐出領域とを交互に配置したパターンに変換して生成される、錠剤印刷方法。
    The tablet printing method according to claim 14,
    In the step G), the thinning data is generated by converting a portion of the raster data where the ink discharge areas are continuous into a pattern in which the ink discharge areas and the ink non-discharge areas are alternately arranged. Printing method.
  16.  請求項15に記載の錠剤印刷方法であって、
     前記工程G)において、前記間引きデータは、前記ラスターデータの前記インク吐出領域が連続する部位を、四角形状の前記インク吐出領域と、四角形状の前記インク非吐出領域とを交互に配置したパターンに変換して生成される、錠剤印刷方法。
    The tablet printing method according to claim 15, comprising:
    In the step G), the thinning data is a pattern in which the ink discharge regions of the raster data are continuously arranged in a pattern in which the rectangular ink discharge regions and the rectangular ink non-discharge regions are alternately arranged. Tablet printing method generated by conversion.
PCT/JP2017/023406 2016-06-28 2017-06-26 Data-processing device, tablet printing apparatus, data-processing method, and tablet printing method WO2018003742A1 (en)

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