WO2017221419A1 - Circuit board, method for manufacturing same, and electronic device - Google Patents

Circuit board, method for manufacturing same, and electronic device Download PDF

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Publication number
WO2017221419A1
WO2017221419A1 PCT/JP2016/068898 JP2016068898W WO2017221419A1 WO 2017221419 A1 WO2017221419 A1 WO 2017221419A1 JP 2016068898 W JP2016068898 W JP 2016068898W WO 2017221419 A1 WO2017221419 A1 WO 2017221419A1
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WO
WIPO (PCT)
Prior art keywords
electrode
circuit board
solder
conductor film
hole
Prior art date
Application number
PCT/JP2016/068898
Other languages
French (fr)
Japanese (ja)
Inventor
桂司 佐藤
岡本 正英
薫子 加藤
健 三井津
弘幸 鈴木
淳 角田
孝晃 北原
Original Assignee
株式会社日立製作所
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Publication date
Application filed by 株式会社日立製作所 filed Critical 株式会社日立製作所
Priority to PCT/JP2016/068898 priority Critical patent/WO2017221419A1/en
Publication of WO2017221419A1 publication Critical patent/WO2017221419A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering

Definitions

  • the present invention relates to a circuit board on which a terminal insertion type component is mounted, a method for manufacturing the circuit board, and an electronic device.
  • a circuit board such as a printed circuit board.
  • electronic components mounted on a circuit board surface mount components mounted on the surface of the circuit board or insertion by inserting electronic component leads (terminal parts) into through holes provided in the circuit board There is a mounting component (hereinafter also simply referred to as an insertion component).
  • Sn-37Pb (unit: mass%), which can be soldered at around 220 ° C, and lead-free solder alloy Sn-3Ag-0.5Cu (unit: mass) that does not use lead %) Is used.
  • the reflow method and the flow method are mainly mentioned as the method for joining the electronic component to the circuit board.
  • the reflow method is a solder bonding method that is mainly used for bonding surface-mounted components.
  • solder paste printing in which openings are formed in any shape on the electrodes formed on the substrate for bonding surface-mounted components. This is a process in which a solder paste is printed using a mask, and after mounting electronic components, the solder is melted and solidified in a reflow furnace to be joined.
  • the flow method used for joining the insertion component inserts the lead of the insertion component into a through hole (through hole) having a land formed for inserting the lead of the insertion component on the circuit board. This is a process in which molten solder is supplied from the lower surface of the substrate to fill the through holes with solder and to join the lands and the leads of the mounting component.
  • an insert component reflow process in which insert components are soldered together with surface mount components.
  • surface mounting an electrode is formed on a substrate facing a component to be surface mounted, a solder paste is printed on the electrode on the substrate using a printing mask having an arbitrary opening shape on the electrode, and then the surface mounting component is mounted. Install and melt and solidify the solder paste in a reflow oven.
  • the insert reflow process an opening is also formed for the insert part copper electrode in the print mask, the solder paste is applied onto the copper electrode of the insert part during solder paste printing, and the insert part is inserted into the through hole. This is a process of heating and joining using a reflow furnace.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2012-243796
  • the center of the lead of the insertion part is decentered with respect to the center of the insertion hole of the printed wiring board.
  • a structure is disclosed in which a solder connection portion having a sufficient connection area is formed in a portion where the gap between the first and second portions is narrow.
  • the copper electrode is exposed to the copper electrode on the back side opposite to the board surface on which the insertion part is inserted without being wetted with the copper electrode.
  • the problem is that there are risks.
  • solder connection strength can be obtained, but the amount of solder is reduced in a portion where the gap between the lead and the insertion hole of the printed wiring board is wide, and the copper electrode is covered. The solder does not spread so much and exposure of the copper electrode cannot be prevented.
  • An object of the present invention is to provide a technique capable of realizing a highly reliable solder connection in a technique for mounting an insertion component on a substrate.
  • the circuit board according to the present invention includes a first electrode having a first surface, a second electrode having a second surface located on the opposite side of the first surface, and the first electrode and the first electrode.
  • a through electrode having a third electrode connected to the second electrode, and an insertion component in which a terminal portion is disposed in a hole portion of the through electrode and is mounted on the first surface side. Furthermore, the third electrode and the terminal portion are connected, and a solder connection portion is provided from the first electrode side toward the second electrode side. Further, the third electrode includes a first portion where the solder connection portion is not disposed and a second portion where the solder connection portion is disposed, and the third electrode is connected to the solder connection portion on the first portion.
  • One conductor film is formed, and a gap is formed in a region surrounded by the first conductor film and the solder connection portion.
  • the circuit board manufacturing method includes (a) a first electrode having a first surface, a second electrode having a second surface located on the opposite side of the first surface, and Solder is applied to the end on the second surface side of the third electrode of the circuit board provided with a through electrode having a third electrode connected to the first electrode and the second electrode The process of carrying out. And (b) after the step (a), heating the solder to form a solder plating film on the end of the third electrode; (c) after the step (b), A step of embedding solder from the surface side of 1 into the hole of the through electrode.
  • the method includes a step of heating and curing the solder in the hole to form a solder connection portion connected to the terminal portion and the third electrode.
  • An electronic device includes a first electrode having a first surface, a second electrode having a second surface located on the opposite side of the first surface, the first electrode, and the first electrode.
  • a through electrode including a third electrode connected to the second electrode; and an insertion component in which a terminal portion is disposed in the hole of the through electrode and is mounted on the first surface side.
  • the circuit board includes a solder connection portion that connects the third electrode and the terminal portion and is provided from the first electrode side toward the second electrode side.
  • the third electrode includes a first portion where the solder connection portion is not disposed and a second portion where the solder connection portion is disposed, and the third electrode is connected to the solder connection portion on the first portion.
  • One conductor film is formed, and a gap is formed in a region surrounded by the first conductor film and the solder connection portion.
  • FIG. 1 It is a perspective view which shows an example of the structure of the circuit board of Embodiment 1 of this invention. It is a partial expanded sectional view which shows an example of the solder connection structure of the insertion component shown in FIG. It is a partial expanded sectional view which shows the solder connection structure of the insertion component of a comparative example. It is a partial expanded sectional view which shows an example of the mounting method of the insertion component in the circuit board of Embodiment 1 of this invention. It is a partial expanded sectional view which shows an example of the mounting method of the insertion component in the circuit board of Embodiment 1 of this invention. It is a partial expanded sectional view which shows an example of the mounting method of the insertion component in the circuit board of Embodiment 1 of this invention. It is a partial expanded sectional view which shows an example of the mounting method of the insertion component in the circuit board of Embodiment 1 of this invention.
  • the constituent elements are not necessarily indispensable unless otherwise specified and clearly considered essential in principle. Needless to say.
  • FIG. 1 is a perspective view showing an example of the structure of a circuit board according to Embodiment 1 of the present invention
  • FIG. 2 is a partially enlarged sectional view showing an example of a solder connection structure of an insertion part shown in FIG.
  • the circuit board according to the first embodiment shown in FIG. 1 is an electronic circuit board on which a plurality of electronic components can be mounted.
  • circuit boards such as a printed board, a ceramic board, a flexible board, and a metal core board.
  • the printed board 1 will be described as the circuit board.
  • the printed circuit board 1 has a plurality of electronic components mounted on the surface 1a thereof.
  • the electronic components include an insertion component 2 that is an insertion mounting component and a surface mounting component.
  • the insertion component 2 has a lead (terminal portion) 2a inserted into a through hole 5d of a through hole electrode 5 which is a through electrode provided on the printed circuit board 1, and the lead 2a and the through hole 5d. And are parts to be soldered.
  • the surface-mounted component is an IC (Integrated Circuit) 3 or a chip component 4 or the like, and is a component that is solder-connected to an electrode provided on the surface 1a of the printed board 1.
  • IC Integrated Circuit
  • the printed circuit board 1 has a front surface 1a and a back surface 1b located on the opposite side of the front surface 1a, and at least one insertion component 2 is solder-mounted. It is a substrate. That is, the insertion part 2 has at least one through-hole electrode 5 to which solder connection is made.
  • solder connection structure of the insertion component 2 in the printed circuit board 1 according to the first embodiment will be described with reference to FIG. First, the detailed structure of the through-hole electrode 5 that is a through electrode formed on the printed circuit board 1 will be described.
  • the through-hole electrode 5 is formed on the front surface 1a of the printed circuit board 1 and has a first surface 5aa, and is formed on the back surface 1b of the printed circuit board 1 and opposite to the first surface 5aa.
  • a second electrode 5b having a second surface 5ba located at the first electrode 5a, and a third electrode 5c connected to the first electrode 5a and the second electrode 5b.
  • each of the first electrode 5a and the second electrode 5b is annular
  • the third electrode 5c is cylindrical
  • the first electrode 5a, the second electrode 5b, and the third electrode 5c. And are configured as an electrode.
  • a through hole (through hole) 5d which is a hole, is formed in the central portion of the through hole electrode 5. As a result, the through hole 5d opens on the front surface 1a and the back surface 1b of the printed circuit board 1. Yes.
  • the through-hole electrode 5 is made of, for example, a material whose main alloy is copper.
  • the first electrode 5a, the second electrode 5b, and the third electrode 5c are formed of the same material having copper as a main alloy.
  • an insulating film made of a resist 9 is formed around each of the annular first electrode 5 a and the annular second electrode 5 b, and adjacent through-hole electrodes 5 are insulated from each other by the resist 9. .
  • the insertion component 2 is mounted on the first surface 5aa side with the lead 2a disposed in the through-hole 5d of the through-hole electrode 5, and the lead 2a of the insertion component 2 and the through-hole electrode are mounted in the through-hole 5d.
  • the third electrode 5c is electrically connected by the solder connection portion 6. That is, the lead 2a of the insertion component 2 and the through-hole electrode 5 are electrically connected by the solder connection portion 6 made of solder.
  • the solder connection part 6 is provided toward the 2nd electrode 5b side from the 1st electrode 5a side.
  • the third electrode 5c includes a first portion 5ca that is not directly connected to the solder connection portion 6 without the solder connection portion 6 disposed therein, and a second portion that is directly connected to the solder connection portion 6 with the solder connection portion 6 disposed therein. Part 5cb.
  • the 1st conductor film 8a connected with the solder connection part 6 is formed in the 1st part 5ca of the 3rd electrode 5c. Further, a gap 7 is formed in a region surrounded by the first conductor film 8 a and the solder connection portion 6.
  • the first conductor film 8a is formed on the first portion (end portion) 5ca on the second surface 5ba side facing the gap 7 in the third electrode 5c.
  • the first portion 5ca is covered with the first conductor film 8a.
  • the first conductor film 8a is preferably made of a material having higher wettability with respect to the solder than the material forming the third electrode 5c.
  • the first conductor film 8a may be made of a material having higher wettability with respect to solder than a material having copper as a main alloy. preferable.
  • the first portion 5ca which is the end of the third electrode 5c of the through-hole electrode 5 on the second surface 5ba side, is directed toward the second surface 5ba of the third electrode 5c toward the solder connection portion 6. It is the part which protruded from.
  • the second portion 5cb which is the portion on the first surface 5aa side of the first portion 5ca of the third electrode 5c, is directly connected to the solder connection portion 6.
  • a second conductor film 8b is formed on the second surface 5ba of the second electrode 5b on the back surface 1b side of the printed circuit board 1, and the first electrode 5a on the front surface 1a side is formed on the second surface 5ba.
  • a third conductor film 8c is formed on the surface 5aa.
  • the first conductor film 8a, the second conductor film 8b, and the third conductor film 8c are, for example, solder plating films, and are more preferably solder plating films made of the same material as the solder of the solder connection portion 6. preferable.
  • the feature of the printed circuit board 1 according to the first embodiment is that at least the first portion 5 ca protruding from the solder connection portion 6 of the third electrode 5 c of the through-hole electrode 5 toward the second surface 5 ba is the first conductor. It is covered with the film 8a. Further, preferably, as described above, the second surface 5ba of the second electrode 5b and the first surface 5aa of the first electrode 5a are also conductor films (second conductor film 8b and third conductor film 8c), respectively. Is covered by.
  • Each of the first conductor film 8a, the second conductor film 8b, and the third conductor film 8c is not limited to being made of solder that forms the solder connection portion 6, but is a material that forms the through-hole electrode 5 (for example, As long as the film is made of a material having higher wettability to solder than copper, a nickel plating film or the like may be used.
  • the first portion 5ca on the second surface 5ba side protruding from the solder connection portion 6 of the third electrode 5c of the through-hole electrode 5 is the first portion 5ca. Since it is covered with the conductor film 8a, the first portion 5ca of the through-hole electrode 5 can be prevented from being corroded.
  • FIG. 3 is a partially enlarged cross-sectional view showing a solder connection structure of an insertion part of a comparative example, which the present inventor has compared and examined.
  • the solder paste 11 shown in FIG. 6 is arranged in the through-hole electrode 5 using the metal mask 10 shown in FIG.
  • the amount of solder paste to be supplied is insufficient.
  • the copper electrode (through-hole electrode) on the back surface 51b side opposite to the substrate surface (front surface 51a) on which the insertion component 2 is inserted is exposed without the solder getting wet up to the first portion 5ca of the third electrode 5c.
  • the thickness of the printed circuit board 51 when the thickness is generally 1.6 mm or more, the amount of solder paste tends to be insufficient. In this case, the copper electrode (the first portion 5ca of the through-hole electrode 5) Exposure is also likely to occur.
  • the first portion 5ca protruding from the solder connection portion 6 in the third electrode 5c of the through-hole electrode 5 is the first conductor film 8a.
  • FIG. 4 to 8 are partial enlarged cross-sectional views showing an example of a method for mounting the insertion component on the circuit board according to the first embodiment of the present invention
  • FIG. 9 shows the insertion component for the circuit board according to the first embodiment of the present invention. It is a schematic diagram which shows an example of the solder supply conditions in the mounting method.
  • the metal mask 10 having an opening 10a for printing the solder paste 11 on the through-hole electrode 5 and the through-hole 5d is inserted on the printed board 1. It is installed on the surface 1a side where the component 2 is inserted. Thereafter, the solder paste 11 is printed to apply on the through-hole electrode 5, and the through-hole 5d is filled with the solder paste 11. Thereafter, the lead 2a of the insertion component 2 is inserted into the through hole 5d and heated in a reflow furnace, whereby the solder paste 11 is melted and the solder connection portion 6 is formed.
  • the through hole 5 d for mounting the inserted component 2 and the printed circuit board 1 is supplied to the copper electrode (second electrode 5b) on the back surface side by a printing method or an inkjet method. And it is a solder plating film on the inner surface of the copper electrode (second electrode 5b) on the back side and the desired through hole 5d (the first portion 5ca of the third electrode 5c) in the reflow process in the mounting of the insertion component 2 A first conductor film 8a is formed.
  • This process is preferably performed in the same process as the reflow process for other surface-mounted components mounted on the back surface 1b of the printed circuit board 1, but may be performed by providing another process.
  • the thickness of the printed circuit board 1 is 1.6 mm or more, for example.
  • the first electrode 5a having the first surface 5aa
  • the second electrode 5b having the second surface 5ba located on the opposite side of the first surface 5aa
  • the first electrode 5a The first portion (end portion) 5ca on the second surface 5ba side of the third electrode 5c of the printed board 1 provided with the through-hole electrode 5 having the third electrode 5c connected to the second electrode 5b.
  • solder is applied on the second surface 5ba of the second electrode 5b.
  • solder solder paste
  • solder paste is applied manually using a soldering iron or the like.
  • solder After the solder is applied, the solder is heated by reflow or the like to form a solder plating film on the first part (end part) 5ca of the third electrode 5c and the second surface 5ba of the second electrode 5b.
  • a first conductor film 8a and a second conductor film 8b are formed.
  • the copper electrode (first electrode 5a) on the surface 1a side of the printed circuit board 1 and its peripheral portion, and further, the through hole 5d Solder paste 11 is supplied inside.
  • a metal mask 10 is arranged on the surface 1 a of the printed circuit board 1.
  • the metal mask 10 is arranged with the position of the opening 10 a of the metal mask 10 aligned with the through-hole electrode 5.
  • solder paste (solder) 11 is embedded from the first surface 5aa side of the printed board 1 into the through hole 5d of the through hole electrode 5 as shown in FIG. That is, the solder paste 11 is supplied and filled (filled) into the copper electrode (first electrode 5a) on the surface 1a side of the printed circuit board 1 and its peripheral portion, and further inside the through hole 5d.
  • solder supply amount when the solder paste 11 is filled in the through hole 5d will be described.
  • the solder supply amount that is the supply amount of the solder paste 11 can be expressed by the following equation.
  • the area of the through hole 5d is 1/4. ( ⁇ L 2 ), whereby the solder supply amount becomes solder supply amount> 1 ⁇ 4 ⁇ ( ⁇ L 2 ) ⁇ T ⁇ V.
  • the solder paste 11 based on the solder supply amount of the formula (1), the solder paste 11 and the first conductor film 8a are formed in the through hole 5d of the through hole electrode 5 as shown in FIG. Can be connected.
  • the lead (terminal portion) 2a of the insertion component 2 is inserted into the through hole 5d from the surface 1a side of the printed circuit board 1. That is, the lead 2 a of the insertion component 2 is inserted into the through hole 5 d of the through hole electrode 5 from the first surface 5 aa side of the printed circuit board 1 so that the lead 2 a is covered with the solder paste 11.
  • solder paste 11 in the through hole 5d is heated and then cured, and as shown in FIG. 8, solder is used so that the lead 2a and the second portion 5cb of the third electrode 5c are solder-connected.
  • a connecting portion 6 is formed. That is, the solder paste 11 applied from the surface 1a side of the printed circuit board 1 is melted by a reflow process, and the lead 2a of the insertion component 2 and the copper electrode (through hole electrode 5) of the printed circuit board 1 are connected to the solder connection portion. 6 for solder connection.
  • solder connection portion 6 and the first conductor film 8a which is a solder plating film formed on the first portion 5ca of the third electrode 5c, and the solder connection portion 6 and the second electrode 5b
  • the formed second conductor film 8b is integrally connected after curing by reflow heating / melting.
  • solder connection portion 6 and the third conductor film 8c formed on the first electrode 5a are similarly connected together after curing by reflow heating / melting.
  • the insertion component 2 is solder-mounted on the printed circuit board 1, and the through-hole electrode 5 can be covered with the solder connection portion 6 and the solder plating film as the conductor film.
  • the area of the opening 10a of the metal mask 10 cannot be increased due to the insertion component 2 having the narrow pitch leads 2a by the method of manufacturing the printed circuit board 1 of the first embodiment, or a thick substrate (for example, having a thickness of 1
  • the through-hole electrode 5 is not exposed even in the printed circuit board 1 where the solder does not wet up to the copper electrode on the back surface 1b side (the first portion 5ca of the third electrode 5c). Thereby, a highly reliable solder connection structure can be obtained.
  • solder plating can be performed when mounting the component on the back surface 1b side, no additional process is required, and man-hours are not increased.
  • FIG. 10 is a front view showing an example of the structure of the electronic device (server) according to the first embodiment of the present invention.
  • a server 20 capable of accommodating a plurality of printed circuit boards 1 shown in FIG. 1 will be described as an example of an electronic device.
  • the server 20 shown in FIG. 10 is provided with a rack 21 that is also a substrate housing unit.
  • a blade-type information processing device 22 is inserted into the rack 21.
  • the blade-type information processing device 22 has a communication unit that communicates with other devices on the back side, and a display unit 23 that indicates communication and an operating state is provided on the front side.
  • the display unit 23 is not an essential component, but when it is provided, the operation state can be confirmed.
  • the blade-type information processing apparatus 22 has a function as a server alone, but may be operated in combination with a plurality of blades.
  • the blade type information processing apparatus 22 incorporates the printed circuit board 1 shown in FIG. 1 of the first embodiment. That is, at least one insertion component 2 is solder-mounted on the printed circuit board 1 built in the information processing apparatus 22, and the insertion component 2 has a solder connection structure as shown in FIG.
  • the connection portion 6 and the solder plating film (first conductor film 8a, second conductor film 8b, and third conductor film 8c) are covered.
  • the reliability of the information processing apparatus 22 can be improved.
  • the service life of the server 20 can be extended.
  • the reliability of the server 20 can be improved.
  • the printed circuit board 1 according to the first embodiment can be applied to a storage having a storage device such as an HDD (Hard Disk Drive) or an SSD (Solid State Drive), a general-purpose electronic computer, or the like.
  • a storage device such as an HDD (Hard Disk Drive) or an SSD (Solid State Drive), a general-purpose electronic computer, or the like.
  • the present invention can be applied to diagnostic devices using ultrasonic waves, light or X-rays, and power devices such as inverters, IGBTs (Insulated Gate Bipolar Transistors), AC generators, alternators, or power modules.
  • power devices such as inverters, IGBTs (Insulated Gate Bipolar Transistors), AC generators, alternators, or power modules.
  • These devices can improve the life of the entire device by improving the life of the printed circuit board 1 using the printed circuit board 1 of the first embodiment.
  • the apparatus having the above-described printed circuit board 1 is generically called an electronic apparatus.
  • the first portion 5ca on the second surface 5ba side protruding from the solder connection portion 6 in the third electrode 5c of the through-hole electrode 5 in the printed circuit board 1 is provided. Since it is covered with the first conductor film 8a such as a solder plating film, the first portion 5ca of the through-hole electrode 5 can be prevented from being corroded.
  • the through-hole electrode 5 it is more preferable that not only the first portion 5ca but also the second electrode 5b on the back surface 1b side is covered with a conductor film, and further, the first electrode 5a on the front surface 1a side. Is most preferably covered with a conductive film. In this case, corrosion of the entire through-hole electrode 5 can be prevented.
  • FIG. 11 is a partial enlarged cross-sectional view showing an example of a solder connection structure of an insertion part in the circuit board according to the second embodiment of the present invention.
  • the length of the lead (terminal part) 2 a of the insertion part 2 is larger than the thickness of the printed board 31 in the solder connection part 6 between the insertion part 2 shown in FIG. 1 and the printed board 31 shown in FIG. 11.
  • the lead 2 a is short and does not protrude from the back surface 31 b side of the printed circuit board 31.
  • the lead 2a of the inserted component 2 is opposite to the surface 31a of the printed circuit board 31 when the inserted component 2 is solder-mounted on the printed circuit board 31.
  • the structure is recessed from the rear surface 31b.
  • the lead 2a is retracted without protruding from the back surface 31b of the printed circuit board 31 in a state where the insertion component 2 is solder-mounted, and the first portion 5ca of the third electrode 5c of the through-hole electrode 5 is the first portion 5ca.
  • 1 conductor film 8a is covered, 2nd surface 5ba of 2nd electrode 5b is covered with 2nd conductor film 8b, and 1st surface 5aa of 1st electrode 5a is further covered with 3rd conductor film 8c. Covered.
  • Each of the first conductor film 8a, the second conductor film 8b, and the third conductor film 8c is, for example, a solder plating film, but may be a nickel plating film or the like.
  • the inner wall of the through-hole electrode 5 (for example, the first portion (end portion) 5ca of the third electrode 5c) is more easily exposed, but the printed circuit board 31 of the second embodiment.
  • the first portion 5ca, the second electrode 5b, and the first electrode 5a are covered with the conductor film in the through-hole electrode 5.
  • the first portion 5ca and the second electrode 5b are covered with the conductive film, erosion from the back surface 1b side toward the inside can be prevented.
  • the insertion part 2 is mounted on the surface 1a side of the printed circuit board 1, so that the first electrode on the surface 1a side. Erosion toward the inside from the electrode 5a can be suppressed.

Abstract

A printed board 1 has: a through hole electrode 5 configured from a first electrode 5a, a second electrode 5b, and a third electrode 5c; an inserting component 2, which has a lead 2a that is disposed in a through hole 5d of the through hole electrode 5, and which is mounted on the front surface 1a side; and a solder connecting section 6, which connects the third electrode 5c and the lead 2a to each other, and which is provided from the front surface 1a side toward the rear surface 1b side. Furthermore, the third electrode 5c is provided with a first portion 5ca, on which the solder connecting section 6 is not disposed, and a second portion 5cb, on which the solder connecting section 6 is disposed, at least the first portion 5ca is covered with a first conductor film 8a, and a clearance 7 surrounded by the first conductor film 8a and the solder connecting section 6 is formed.

Description

回路基板およびその製造方法ならびに電子装置Circuit board, manufacturing method thereof, and electronic apparatus
 本発明は、端子挿入型の部品を実装した回路基板およびその製造方法ならびに電子装置に関する。 The present invention relates to a circuit board on which a terminal insertion type component is mounted, a method for manufacturing the circuit board, and an electronic device.
 多くの電子制御装置には様々な電子部品が搭載されており、それらの電子部品は、プリント基板等の回路基板上に実装されている。回路基板上に実装される電子部品には、回路基板の表面に実装される表面実装部品、または、回路基板に設けられたスルーホールに電子部品のリード(端子部)を挿入して実装する挿入実装部品(以降、単に挿入部品ともいう)がある。 Many electronic control devices are equipped with various electronic components, and these electronic components are mounted on a circuit board such as a printed circuit board. For electronic components mounted on a circuit board, surface mount components mounted on the surface of the circuit board or insertion by inserting electronic component leads (terminal parts) into through holes provided in the circuit board There is a mounting component (hereinafter also simply referred to as an insertion component).
 電子部品と回路基板の接合には、220℃付近ではんだ接続することができるSn-37Pb(単位:質量%)や、鉛を用いない鉛フリーはんだ合金Sn-3Ag-0.5Cu(単位:質量%)が使用されている。 For joining electronic components and circuit boards, Sn-37Pb (unit: mass%), which can be soldered at around 220 ° C, and lead-free solder alloy Sn-3Ag-0.5Cu (unit: mass) that does not use lead %) Is used.
 回路基板への電子部品の接合方法として、主にリフロー方式とフロー方式が挙げられる。リフロー方式は、主に表面実装部品の接合に使用されるはんだ接合方式であり、表面実装部品の接合のために基板に形成された電極上に、任意の形状で開口を形成したはんだペースト印刷用マスクを用いてはんだペーストを印刷し、電子部品を搭載した後にリフロー炉によりはんだを溶融、凝固させて接合するプロセスである。一方、挿入部品の接合に使用されるフロー方式は、基板上に挿入実装部品のリードを挿入するために形成したランドを有した貫通孔(スルーホール)に挿入実装部品のリードを挿入し、回路基板の下面から溶融したはんだを供給することにより、貫通孔内にはんだを充填し、ランドと挿入実装部品のリードを接合するプロセスである。 The reflow method and the flow method are mainly mentioned as the method for joining the electronic component to the circuit board. The reflow method is a solder bonding method that is mainly used for bonding surface-mounted components. For solder paste printing in which openings are formed in any shape on the electrodes formed on the substrate for bonding surface-mounted components. This is a process in which a solder paste is printed using a mask, and after mounting electronic components, the solder is melted and solidified in a reflow furnace to be joined. On the other hand, the flow method used for joining the insertion component inserts the lead of the insertion component into a through hole (through hole) having a land formed for inserting the lead of the insertion component on the circuit board. This is a process in which molten solder is supplied from the lower surface of the substrate to fill the through holes with solder and to join the lands and the leads of the mounting component.
 また、これらのプロセスの他に挿入部品を表面実装部品と一括ではんだ接合する挿入部品リフロープロセスがある。表面実装では、表面実装を行う部品に対向した基板上に電極を形成し、電極上に任意の開口形状を有した印刷マスクを用いて基板上電極にはんだペーストを印刷した後、表面実装部品を搭載し、リフロー炉にてはんだペーストを溶融、凝固させる。一方、挿入部品リフロープロセスは、印刷マスクに挿入部品銅電極用にも開口部を形成し、はんだペースト印刷時に挿入部品の銅電極上にはんだペーストを塗布し、挿入部品をスルーホールに挿入した状態でリフロー炉を用いて加熱し、接合させるプロセスである。 In addition to these processes, there is an insert component reflow process in which insert components are soldered together with surface mount components. In surface mounting, an electrode is formed on a substrate facing a component to be surface mounted, a solder paste is printed on the electrode on the substrate using a printing mask having an arbitrary opening shape on the electrode, and then the surface mounting component is mounted. Install and melt and solidify the solder paste in a reflow oven. On the other hand, in the insert reflow process, an opening is also formed for the insert part copper electrode in the print mask, the solder paste is applied onto the copper electrode of the insert part during solder paste printing, and the insert part is inserted into the through hole. This is a process of heating and joining using a reflow furnace.
 例えば、特開2012-243796号公報(特許文献1)には、挿入部品のリードの中心を、プリント配線板の挿入穴の中心に対して偏芯させることで、リードとプリント配線板の挿入穴との間隙が狭い部分に十分な接続面積のはんだ接続部を形成する構造が開示されている。 For example, in Japanese Patent Application Laid-Open No. 2012-243796 (Patent Document 1), the center of the lead of the insertion part is decentered with respect to the center of the insertion hole of the printed wiring board. A structure is disclosed in which a solder connection portion having a sufficient connection area is formed in a portion where the gap between the first and second portions is narrow.
特開2012-243796号公報Japanese Patent Application Laid-Open No. 2012-243796
 挿入部品を挿入リフロープロセスで実装する場合の課題について述べる。挿入部品を実装するスルーホール(挿入穴)内のはんだ充填量を十分確保するためには、上記特許文献1に示す方法の他、メタルマスクのスルーホール用の開口面積を大きくする必要がある。しかし、挿入部品のリード間隔が狭い場合、メタルマスクのスルーホール用の開口面積を大きくしようとしても、隣り合う開口穴との関係で、一か所あたりに必要な開口面積が確保できない。したがって、挿入部品のリード間隔が狭い場合、スルーホール内のはんだ充填量が十分でなく、はんだ不足による接続不良が発生することがある。特に厚さ1.6mm以上の厚い回路基板において、挿入部品を挿入する基板面とは反対の裏面側の銅電極まではんだが濡れ回らずに銅電極が露出し、銅電極の腐食に伴う装置故障のリスクがあることが課題である。 課題 Describes issues when mounting insert parts using the insert reflow process. In order to ensure a sufficient amount of solder filling in the through hole (insertion hole) for mounting the insertion component, it is necessary to increase the opening area for the through hole of the metal mask in addition to the method described in Patent Document 1. However, when the lead interval of the inserted part is narrow, even if an attempt is made to increase the opening area for the through hole of the metal mask, the opening area necessary for one place cannot be ensured due to the relationship with the adjacent opening holes. Therefore, when the lead interval of the inserted component is narrow, the solder filling amount in the through hole is not sufficient, and connection failure may occur due to insufficient solder. Especially in a thick circuit board with a thickness of 1.6 mm or more, the copper electrode is exposed to the copper electrode on the back side opposite to the board surface on which the insertion part is inserted without being wetted with the copper electrode. The problem is that there are risks.
 上記特許文献1に示す方法を採用した場合、はんだの接続強度は得られるものの、リードとプリント配線板の挿入穴との間隙が広い部分にははんだ量が少なくなってしまい、銅電極を被覆するほどにはんだは濡れ拡がらず、銅電極の露出は防止することができない。 When the method shown in Patent Document 1 is adopted, solder connection strength can be obtained, but the amount of solder is reduced in a portion where the gap between the lead and the insertion hole of the printed wiring board is wide, and the copper electrode is covered. The solder does not spread so much and exposure of the copper electrode cannot be prevented.
 本発明の目的は、挿入部品を基板に実装する技術において、信頼性の高いはんだ接続を実現することができる技術を提供することにある。 An object of the present invention is to provide a technique capable of realizing a highly reliable solder connection in a technique for mounting an insertion component on a substrate.
 本発明の上記ならびにその他の目的と新規な特徴は、本明細書の記述および添付図面から明らかになるであろう。 The above and other objects and novel features of the present invention will be apparent from the description of this specification and the accompanying drawings.
 本願において開示される発明のうち、代表的なものの概要を簡単に説明すれば、以下のとおりである。 Of the inventions disclosed in this application, the outline of typical ones will be briefly described as follows.
 本発明に係る回路基板は、第1の面を有する第1の電極、上記第1の面と反対側に位置する第2の面を有する第2の電極、および上記第1の電極と上記第2の電極とに接続する第3の電極を備えた貫通電極と、上記貫通電極の孔部に端子部が配置され上記第1の面側に実装された挿入部品と、を有する。さらに、上記第3の電極と上記端子部とを接続し、上記第1の電極側から上記第2の電極側に向かって設けられたはんだ接続部を有する。さらに、上記第3の電極は、上記はんだ接続部が配置されない第1部分と、上記はんだ接続部が配置される第2部分とを備え、上記第1部分に上記はんだ接続部と接続される第1導体膜が形成され、上記第1導体膜と上記はんだ接続部とにより囲まれた領域に空隙が形成されている。 The circuit board according to the present invention includes a first electrode having a first surface, a second electrode having a second surface located on the opposite side of the first surface, and the first electrode and the first electrode. A through electrode having a third electrode connected to the second electrode, and an insertion component in which a terminal portion is disposed in a hole portion of the through electrode and is mounted on the first surface side. Furthermore, the third electrode and the terminal portion are connected, and a solder connection portion is provided from the first electrode side toward the second electrode side. Further, the third electrode includes a first portion where the solder connection portion is not disposed and a second portion where the solder connection portion is disposed, and the third electrode is connected to the solder connection portion on the first portion. One conductor film is formed, and a gap is formed in a region surrounded by the first conductor film and the solder connection portion.
 また、本発明に係る回路基板の製造方法は、(a)第1の面を有する第1の電極、上記第1の面と反対側に位置する第2の面を有する第2の電極、および上記第1の電極と上記第2の電極とに接続する第3の電極を有する貫通電極が設けられた回路基板の上記第3の電極の上記第2の面側の端部に、はんだを塗布する工程、を有する。さらに、(b)上記(a)工程の後、上記はんだを加熱して上記第3の電極の上記端部にはんだめっき膜を形成する工程、(c)上記(b)工程の後、上記第1の面側から上記貫通電極の孔部にはんだを埋め込む工程、を有する。さらに、(d)上記(c)工程の後、上記第1の面側から挿入部品の端子部を上記貫通電極の上記孔部に挿入して上記端子部を上記はんだで覆う工程、(e)上記(d)工程の後、上記孔部内の上記はんだを加熱し、硬化させて上記端子部と上記第3の電極とに接続するはんだ接続部を形成する工程、を有する。 The circuit board manufacturing method according to the present invention includes (a) a first electrode having a first surface, a second electrode having a second surface located on the opposite side of the first surface, and Solder is applied to the end on the second surface side of the third electrode of the circuit board provided with a through electrode having a third electrode connected to the first electrode and the second electrode The process of carrying out. And (b) after the step (a), heating the solder to form a solder plating film on the end of the third electrode; (c) after the step (b), A step of embedding solder from the surface side of 1 into the hole of the through electrode. And (d) after the step (c), a step of inserting the terminal portion of the insertion part into the hole portion of the through electrode from the first surface side and covering the terminal portion with the solder, (e) After the step (d), the method includes a step of heating and curing the solder in the hole to form a solder connection portion connected to the terminal portion and the third electrode.
 また、本発明に係る電子装置は、第1の面を有する第1の電極、上記第1の面と反対側に位置する第2の面を有する第2の電極および上記第1の電極と上記第2の電極とに接続する第3の電極を備えた貫通電極と、上記貫通電極の孔部に端子部が配置され、上記第1の面側に実装された挿入部品と、を有する。さらに、上記第3の電極と上記端子部とを接続し、上記第1の電極側から上記第2の電極側に向かって設けられたはんだ接続部を備えた回路基板を有する。さらに、上記第3の電極は、上記はんだ接続部が配置されない第1部分と、上記はんだ接続部が配置される第2部分とを備え、上記第1部分に上記はんだ接続部と接続される第1導体膜が形成され、上記第1導体膜と上記はんだ接続部とにより囲まれた領域に空隙が形成されている。 An electronic device according to the present invention includes a first electrode having a first surface, a second electrode having a second surface located on the opposite side of the first surface, the first electrode, and the first electrode. A through electrode including a third electrode connected to the second electrode; and an insertion component in which a terminal portion is disposed in the hole of the through electrode and is mounted on the first surface side. Furthermore, the circuit board includes a solder connection portion that connects the third electrode and the terminal portion and is provided from the first electrode side toward the second electrode side. Further, the third electrode includes a first portion where the solder connection portion is not disposed and a second portion where the solder connection portion is disposed, and the third electrode is connected to the solder connection portion on the first portion. One conductor film is formed, and a gap is formed in a region surrounded by the first conductor film and the solder connection portion.
 本願において開示される発明のうち、代表的なものによって得られる効果を簡単に説明すれば、以下のとおりである。 Among the inventions disclosed in the present application, the effects obtained by typical ones will be briefly described as follows.
 挿入部品を実装する回路基板およびその製造方法ならびに電子装置において、信頼性の高いはんだ接続を実現し、回路基板や電子装置の信頼性を高めることができる。 In a circuit board on which an insertion component is mounted, a manufacturing method thereof, and an electronic device, highly reliable solder connection can be realized, and the reliability of the circuit board and the electronic device can be improved.
本発明の実施の形態1の回路基板の構造の一例を示す斜視図である。It is a perspective view which shows an example of the structure of the circuit board of Embodiment 1 of this invention. 図1に示す挿入部品のはんだ接続構造の一例を示す部分拡大断面図である。It is a partial expanded sectional view which shows an example of the solder connection structure of the insertion component shown in FIG. 比較例の挿入部品のはんだ接続構造を示す部分拡大断面図である。It is a partial expanded sectional view which shows the solder connection structure of the insertion component of a comparative example. 本発明の実施の形態1の回路基板における挿入部品の実装方法の一例を示す部分拡大断面図である。It is a partial expanded sectional view which shows an example of the mounting method of the insertion component in the circuit board of Embodiment 1 of this invention. 本発明の実施の形態1の回路基板における挿入部品の実装方法の一例を示す部分拡大断面図である。It is a partial expanded sectional view which shows an example of the mounting method of the insertion component in the circuit board of Embodiment 1 of this invention. 本発明の実施の形態1の回路基板における挿入部品の実装方法の一例を示す部分拡大断面図である。It is a partial expanded sectional view which shows an example of the mounting method of the insertion component in the circuit board of Embodiment 1 of this invention. 本発明の実施の形態1の回路基板における挿入部品の実装方法の一例を示す部分拡大断面図である。It is a partial expanded sectional view which shows an example of the mounting method of the insertion component in the circuit board of Embodiment 1 of this invention. 本発明の実施の形態1の回路基板における挿入部品の実装方法の一例を示す部分拡大断面図である。It is a partial expanded sectional view which shows an example of the mounting method of the insertion component in the circuit board of Embodiment 1 of this invention. 本発明の実施の形態1の回路基板の挿入部品の実装方法におけるはんだ供給条件の一例を示す模式図である。It is a schematic diagram which shows an example of the solder supply conditions in the mounting method of the insertion component of the circuit board of Embodiment 1 of this invention. 本発明の実施の形態1の電子装置(サーバ)の構造の一例を示す正面図である。It is a front view which shows an example of the structure of the electronic device (server) of Embodiment 1 of this invention. 本発明の実施の形態2の回路基板における挿入部品のはんだ接続構造の一例を示す部分拡大断面図である。It is a partial expanded sectional view which shows an example of the solder connection structure of the insertion component in the circuit board of Embodiment 2 of this invention.
 以下の実施の形態では特に必要なとき以外は同一または同様な部分の説明を原則として繰り返さない。 In the following embodiments, the description of the same or similar parts will not be repeated in principle unless particularly necessary.
 さらに、以下の実施の形態では便宜上その必要があるときは、複数のセクションまたは実施の形態に分割して説明するが、特に明示した場合を除き、それらはお互いに無関係なものではなく、一方は他方の一部または全部の変形例、詳細、補足説明などの関係にある。 Further, in the following embodiment, when it is necessary for the sake of convenience, the description will be divided into a plurality of sections or embodiments, but they are not irrelevant to each other unless otherwise specified. The other part or all of the modifications, details, supplementary explanations, and the like are related.
 また、以下の実施の形態において、要素の数など(個数、数値、量、範囲などを含む)に言及する場合、特に明示した場合および原理的に明らかに特定の数に限定される場合などを除き、その特定の数に限定されるものではなく、特定の数以上でも以下でも良いものとする。 Also, in the following embodiments, when referring to the number of elements (including the number, numerical value, quantity, range, etc.), particularly when clearly indicated and when clearly limited to a specific number in principle, etc. Except, it is not limited to the specific number, and it may be more or less than the specific number.
 また、以下の実施の形態において、その構成要素(要素ステップ等も含む)は、特に明示した場合および原理的に明らかに必須であると考えられる場合等を除き、必ずしも必須のものではないことは言うまでもない。 Further, in the following embodiments, the constituent elements (including element steps) are not necessarily indispensable unless otherwise specified and clearly considered essential in principle. Needless to say.
 また、以下の実施の形態において、構成要素等について、「Aからなる」、「Aよりなる」、「Aを有する」、「Aを含む」と言うときは、特にその要素のみである旨明示した場合等を除き、それ以外の要素を排除するものでないことは言うまでもない。同様に、以下の実施の形態において、構成要素等の形状、位置関係等に言及するときは、特に明示した場合および原理的に明らかにそうでないと考えられる場合等を除き、実質的にその形状等に近似または類似するもの等を含むものとする。このことは、上記数値および範囲等についても同様である。 Further, in the following embodiments, regarding constituent elements and the like, when “consisting of A”, “consisting of A”, “having A”, and “including A” are specifically indicated that only those elements are included. It goes without saying that other elements are not excluded except in the case of such cases. Similarly, in the following embodiments, when referring to the shapes, positional relationships, etc. of the components, etc., the shapes are substantially the same unless otherwise specified, or otherwise apparent in principle. And the like are included. The same applies to the above numerical values and ranges.
 以下、本発明の実施の形態を図面に基づいて詳細に説明する。なお、実施の形態を説明するための全図において、同一の機能を有する部材には同一の符号を付し、その繰り返しの説明は省略する。また、図面をわかりやすくするために平面図であってもハッチングを付す場合がある。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Note that components having the same function are denoted by the same reference symbols throughout the drawings for describing the embodiments, and the repetitive description thereof will be omitted. Further, even a plan view may be hatched for easy understanding of the drawing.
 (実施の形態1)
 図1は本発明の実施の形態1の回路基板の構造の一例を示す斜視図、図2は図1に示す挿入部品のはんだ接続構造の一例を示す部分拡大断面図である。
(Embodiment 1)
FIG. 1 is a perspective view showing an example of the structure of a circuit board according to Embodiment 1 of the present invention, and FIG. 2 is a partially enlarged sectional view showing an example of a solder connection structure of an insertion part shown in FIG.
 図1に示す本実施の形態1の回路基板は、複数の電子部品を実装可能な電子回路基板である。上記回路基板には、プリント基板、セラミック基板、フレキシブル基板、メタルコア基板など多種存在するが、本実施の形態1では上記回路基板としてプリント基板1を取り上げて説明する。 The circuit board according to the first embodiment shown in FIG. 1 is an electronic circuit board on which a plurality of electronic components can be mounted. There are various types of circuit boards such as a printed board, a ceramic board, a flexible board, and a metal core board. In the first embodiment, the printed board 1 will be described as the circuit board.
 図1に示すように、プリント基板1には、その表面1aに複数の電子部品が実装されている。なお、電子部品には、挿入実装部品である挿入部品2と、表面実装部品とがある。 As shown in FIG. 1, the printed circuit board 1 has a plurality of electronic components mounted on the surface 1a thereof. The electronic components include an insertion component 2 that is an insertion mounting component and a surface mounting component.
 挿入部品2は、図2に示すように、プリント基板1に設けられた貫通電極であるスルーホール電極5のスルーホール5dに、リード(端子部)2aを挿入し、このリード2aとスルーホール5dとがはんだ接続される部品である。 As shown in FIG. 2, the insertion component 2 has a lead (terminal portion) 2a inserted into a through hole 5d of a through hole electrode 5 which is a through electrode provided on the printed circuit board 1, and the lead 2a and the through hole 5d. And are parts to be soldered.
 一方、表面実装部品は、IC(Integrated Circuit)3やチップ部品4等であり、プリント基板1の表面1aに設けられた電極に、はんだ接続される部品である。 On the other hand, the surface-mounted component is an IC (Integrated Circuit) 3 or a chip component 4 or the like, and is a component that is solder-connected to an electrode provided on the surface 1a of the printed board 1.
 本実施の形態1のプリント基板1は、図2に示すように、表面1aと、表面1aと反対側に位置する裏面1bとを有しており、少なくとも1つの挿入部品2がはんだ実装された基板である。すなわち、上記挿入部品2がはんだ接続される少なくとも1つのスルーホール電極5を有している。 As shown in FIG. 2, the printed circuit board 1 according to the first embodiment has a front surface 1a and a back surface 1b located on the opposite side of the front surface 1a, and at least one insertion component 2 is solder-mounted. It is a substrate. That is, the insertion part 2 has at least one through-hole electrode 5 to which solder connection is made.
 次に、図2を用いて本実施の形態1のプリント基板1における挿入部品2のはんだ接続構造について説明する。まず、プリント基板1に形成された貫通電極であるスルーホール電極5の詳細構造について説明する。 Next, the solder connection structure of the insertion component 2 in the printed circuit board 1 according to the first embodiment will be described with reference to FIG. First, the detailed structure of the through-hole electrode 5 that is a through electrode formed on the printed circuit board 1 will be described.
 スルーホール電極5は、プリント基板1の表面1aに形成され、かつ第1の面5aaを有する第1の電極5aと、プリント基板1の裏面1bに形成され、かつ第1の面5aaと反対側に位置する第2の面5baを有する第2の電極5bと、第1の電極5aと第2の電極5bとに接続する第3の電極5cと、を備えている。 The through-hole electrode 5 is formed on the front surface 1a of the printed circuit board 1 and has a first surface 5aa, and is formed on the back surface 1b of the printed circuit board 1 and opposite to the first surface 5aa. A second electrode 5b having a second surface 5ba located at the first electrode 5a, and a third electrode 5c connected to the first electrode 5a and the second electrode 5b.
 ここで、第1の電極5aと第2の電極5bは、それぞれ環状であり、第3の電極5cは、円筒形であり、第1の電極5aと第2の電極5bと第3の電極5cとが一体となって電極として構成されている。そして、スルーホール電極5の中央部には孔部であるスルーホール(貫通孔)5dが形成されており、これにより、スルーホール5dは、プリント基板1の表面1aと裏面1bとに開口している。 Here, each of the first electrode 5a and the second electrode 5b is annular, the third electrode 5c is cylindrical, and the first electrode 5a, the second electrode 5b, and the third electrode 5c. And are configured as an electrode. A through hole (through hole) 5d, which is a hole, is formed in the central portion of the through hole electrode 5. As a result, the through hole 5d opens on the front surface 1a and the back surface 1b of the printed circuit board 1. Yes.
 なお、スルーホール電極5は、例えば、銅を主合金とする材料によって形成されている。この場合、第1の電極5a、第2の電極5bおよび第3の電極5cとも同様の銅を主合金とする材料によって形成されている。 The through-hole electrode 5 is made of, for example, a material whose main alloy is copper. In this case, the first electrode 5a, the second electrode 5b, and the third electrode 5c are formed of the same material having copper as a main alloy.
 また、環状の第1の電極5aと環状の第2の電極5bのそれぞれの周囲には、レジスト9による絶縁膜が形成されており、隣接するスルーホール電極5同士がレジスト9によって絶縁されている。 In addition, an insulating film made of a resist 9 is formed around each of the annular first electrode 5 a and the annular second electrode 5 b, and adjacent through-hole electrodes 5 are insulated from each other by the resist 9. .
 そして、挿入部品2は、スルーホール電極5のスルーホール5dにリード2aが配置されて第1の面5aa側に実装されており、スルーホール5d内で、挿入部品2のリード2aとスルーホール電極5の第3の電極5cとがはんだ接続部6によって電気的に接続されている。すなわち、挿入部品2のリード2aとスルーホール電極5とが、はんだから成るはんだ接続部6によって電気的に接続されている。なお、はんだ接続部6は、第1の電極5a側から第2の電極5b側に向かって設けられている。 The insertion component 2 is mounted on the first surface 5aa side with the lead 2a disposed in the through-hole 5d of the through-hole electrode 5, and the lead 2a of the insertion component 2 and the through-hole electrode are mounted in the through-hole 5d. The third electrode 5c is electrically connected by the solder connection portion 6. That is, the lead 2a of the insertion component 2 and the through-hole electrode 5 are electrically connected by the solder connection portion 6 made of solder. In addition, the solder connection part 6 is provided toward the 2nd electrode 5b side from the 1st electrode 5a side.
 つまり、第3の電極5cは、はんだ接続部6が配置されずにはんだ接続部6と直接接続しない第1部分5caと、はんだ接続部6が配置されてはんだ接続部6と直接接続する第2部分5cbと、を備えている。 That is, the third electrode 5c includes a first portion 5ca that is not directly connected to the solder connection portion 6 without the solder connection portion 6 disposed therein, and a second portion that is directly connected to the solder connection portion 6 with the solder connection portion 6 disposed therein. Part 5cb.
 そして、第3の電極5cの第1部分5caに、はんだ接続部6と接続される第1導体膜8aが形成されている。さらに、第1導体膜8aとはんだ接続部6とにより囲まれた領域には空隙7が形成されている。言い換えると、本実施の形態1のプリント基板1では、第3の電極5cのうち、空隙7に面した第2の面5ba側の第1部分(端部)5caに第1導体膜8aが形成されており、第1部分5caが第1導体膜8aによって覆われている。なお、この第1導体膜8aは、第3の電極5cを形成する材料よりもはんだに対して濡れ性が高い材料からなることが好ましい。 And the 1st conductor film 8a connected with the solder connection part 6 is formed in the 1st part 5ca of the 3rd electrode 5c. Further, a gap 7 is formed in a region surrounded by the first conductor film 8 a and the solder connection portion 6. In other words, in the printed circuit board 1 of the first embodiment, the first conductor film 8a is formed on the first portion (end portion) 5ca on the second surface 5ba side facing the gap 7 in the third electrode 5c. The first portion 5ca is covered with the first conductor film 8a. The first conductor film 8a is preferably made of a material having higher wettability with respect to the solder than the material forming the third electrode 5c.
 すなわち、スルーホール電極5が銅を主合金とする材料によって形成されている場合、第1導体膜8aは、銅を主合金とする材料よりもはんだに対して濡れ性が高い材料から成ることが好ましい。 That is, when the through-hole electrode 5 is formed of a material having copper as a main alloy, the first conductor film 8a may be made of a material having higher wettability with respect to solder than a material having copper as a main alloy. preferable.
 ここで、スルーホール電極5の第3の電極5cにおける第2の面5ba側の端部である第1部分5caは、第3の電極5cの第2の面5ba側に向けてはんだ接続部6から突出した部分である。そして、第3の電極5cの第1部分5caより第1の面5aa側の部分である第2部分5cbがはんだ接続部6と直接接続している。 Here, the first portion 5ca, which is the end of the third electrode 5c of the through-hole electrode 5 on the second surface 5ba side, is directed toward the second surface 5ba of the third electrode 5c toward the solder connection portion 6. It is the part which protruded from. The second portion 5cb, which is the portion on the first surface 5aa side of the first portion 5ca of the third electrode 5c, is directly connected to the solder connection portion 6.
 さらに、プリント基板1の裏面1b側の第2の電極5bの第2の面5ba上には第2導体膜8bが形成されており、また、表面1a側の第1の電極5aの第1の面5aa上には第3導体膜8cが形成されている。 Further, a second conductor film 8b is formed on the second surface 5ba of the second electrode 5b on the back surface 1b side of the printed circuit board 1, and the first electrode 5a on the front surface 1a side is formed on the second surface 5ba. A third conductor film 8c is formed on the surface 5aa.
 なお、第1導体膜8a、第2導体膜8bおよび第3導体膜8cは、例えば、はんだめっき膜であり、はんだ接続部6のはんだと同一の材料から成るはんだめっき膜であることが、より好ましい。 The first conductor film 8a, the second conductor film 8b, and the third conductor film 8c are, for example, solder plating films, and are more preferably solder plating films made of the same material as the solder of the solder connection portion 6. preferable.
 本実施の形態1のプリント基板1の特徴は、少なくともスルーホール電極5における第3の電極5cのうちのはんだ接続部6から第2の面5ba側に突出した第1部分5caが、第1導体膜8aで覆われていることである。さらに、好ましくは上述のように第2の電極5bの第2の面5baや、第1の電極5aの第1の面5aaも、それぞれ導体膜(第2導体膜8b、第3導体膜8c)によって覆われていることである。 The feature of the printed circuit board 1 according to the first embodiment is that at least the first portion 5 ca protruding from the solder connection portion 6 of the third electrode 5 c of the through-hole electrode 5 toward the second surface 5 ba is the first conductor. It is covered with the film 8a. Further, preferably, as described above, the second surface 5ba of the second electrode 5b and the first surface 5aa of the first electrode 5a are also conductor films (second conductor film 8b and third conductor film 8c), respectively. Is covered by.
 なお、第1導体膜8a、第2導体膜8bおよび第3導体膜8cのそれぞれは、はんだ接続部6を形成するはんだから成ることに限定されずに、スルーホール電極5を形成する材料(例えば、銅)よりもはんだに対して濡れ性が高い材料から成る膜であれば、例えば、ニッケルめっき膜等であってもよい。 Each of the first conductor film 8a, the second conductor film 8b, and the third conductor film 8c is not limited to being made of solder that forms the solder connection portion 6, but is a material that forms the through-hole electrode 5 (for example, As long as the film is made of a material having higher wettability to solder than copper, a nickel plating film or the like may be used.
 以上のように、本実施の形態1のプリント基板1は、そのスルーホール電極5の第3の電極5cにおけるはんだ接続部6から突出した第2の面5ba側の第1部分5caが、第1導体膜8aによって覆われているため、スルーホール電極5の上記第1部分5caが腐食することを防止できる。 As described above, in the printed circuit board 1 according to the first embodiment, the first portion 5ca on the second surface 5ba side protruding from the solder connection portion 6 of the third electrode 5c of the through-hole electrode 5 is the first portion 5ca. Since it is covered with the conductor film 8a, the first portion 5ca of the through-hole electrode 5 can be prevented from being corroded.
 ここで、本願発明が解決する課題の詳細について説明する。図3は、本願発明者が比較検討を行った比較例の挿入部品のはんだ接続構造を示す部分拡大断面図である。 Here, the details of the problem to be solved by the present invention will be described. FIG. 3 is a partially enlarged cross-sectional view showing a solder connection structure of an insertion part of a comparative example, which the present inventor has compared and examined.
 例えば、挿入部品2のプリント基板51への実装工程において、後述する図5に示すメタルマスク10を用いて図6に示すはんだペースト11をスルーホール電極5内に配置する際に、メタルマスク10の開口部10aの面積が十分得られない場合、あるいは、プリント基板51の厚さが、例えば1.6mm以上の場合に、供給すべきはんだペースト量が不足する。そして、はんだペースト量が不足すると、図3の比較例に示すように、プリント基板51において、挿入部品2を挿入する基板面(表面51a)とは反対の裏面51b側の銅電極(スルーホール電極5の第3の電極5cの第1部分5ca)まではんだが濡れ回らずに銅電極の一部(スルーホール電極5の第1部分5ca)が露出する。銅電極の一部(スルーホール電極5の第1部分5ca)が露出すると、上記銅電極が腐食するという課題が発生する。さらに、電子制御装置(電子装置)が稼働する時に銅電極(スルーホール電極5の第1部分5ca)の腐食に伴う、電気的接続不良による故障が発生するリスクがあり、製品の信頼性上の課題も引き起こされる。 For example, when the solder paste 11 shown in FIG. 6 is arranged in the through-hole electrode 5 using the metal mask 10 shown in FIG. When the area of the opening 10a cannot be obtained sufficiently, or when the thickness of the printed circuit board 51 is, for example, 1.6 mm or more, the amount of solder paste to be supplied is insufficient. When the amount of solder paste is insufficient, as shown in the comparative example of FIG. 3, in the printed circuit board 51, the copper electrode (through-hole electrode) on the back surface 51b side opposite to the substrate surface (front surface 51a) on which the insertion component 2 is inserted. Part of the copper electrode (the first portion 5ca of the through-hole electrode 5) is exposed without the solder getting wet up to the first portion 5ca of the third electrode 5c. When a part of the copper electrode (the first portion 5ca of the through-hole electrode 5) is exposed, a problem that the copper electrode corrodes occurs. Further, when the electronic control device (electronic device) is operated, there is a risk of failure due to poor electrical connection due to corrosion of the copper electrode (the first portion 5ca of the through-hole electrode 5). Challenges are also raised.
 なお、プリント基板51の厚さに関しては、一般的に厚さが1.6mm以上あると、はんだペースト量の不足が起こり易く、その場合に上記銅電極(スルーホール電極5の第1部分5ca)の露出も起こり易くなる。 Regarding the thickness of the printed circuit board 51, when the thickness is generally 1.6 mm or more, the amount of solder paste tends to be insufficient. In this case, the copper electrode (the first portion 5ca of the through-hole electrode 5) Exposure is also likely to occur.
 そこで、本実施の形態1のプリント基板1では、図2に示すように、そのスルーホール電極5の第3の電極5cにおけるはんだ接続部6から突出した第1部分5caが、第1導体膜8aによって覆われていることで、スルーホール電極5の上記第1部分5caの露出によるスルーホール電極5の腐食を防止することができる。 Therefore, in the printed circuit board 1 according to the first embodiment, as shown in FIG. 2, the first portion 5ca protruding from the solder connection portion 6 in the third electrode 5c of the through-hole electrode 5 is the first conductor film 8a. As a result, the corrosion of the through-hole electrode 5 due to the exposure of the first portion 5ca of the through-hole electrode 5 can be prevented.
 次に、本実施の形態1のプリント基板1の製造方法について説明する。図4~図8は、本発明の実施の形態1の回路基板における挿入部品の実装方法の一例を示す部分拡大断面図、図9は、本発明の実施の形態1の回路基板の挿入部品の実装方法におけるはんだ供給条件の一例を示す模式図である。 Next, a method for manufacturing the printed circuit board 1 according to the first embodiment will be described. 4 to 8 are partial enlarged cross-sectional views showing an example of a method for mounting the insertion component on the circuit board according to the first embodiment of the present invention, and FIG. 9 shows the insertion component for the circuit board according to the first embodiment of the present invention. It is a schematic diagram which shows an example of the solder supply conditions in the mounting method.
 まず、挿入部品2のリフロープロセスの全体について説明すると、スルーホール電極5、およびスルーホール5d上に、はんだペースト11を印刷するための開口部10aを有したメタルマスク10をプリント基板1上の挿入部品2を挿入する表面1a側に設置する。その後、はんだペースト11を印刷することにより、スルーホール電極5上への塗布を行い、さらにスルーホール5d内にはんだペースト11を充填する。その後、挿入部品2のリード2aをスルーホール5dに挿入し、リフロー炉で加熱することにより、はんだペースト11を溶融させ、はんだ接続部6を形成する。 First, the entire reflow process of the insertion part 2 will be described. The metal mask 10 having an opening 10a for printing the solder paste 11 on the through-hole electrode 5 and the through-hole 5d is inserted on the printed board 1. It is installed on the surface 1a side where the component 2 is inserted. Thereafter, the solder paste 11 is printed to apply on the through-hole electrode 5, and the through-hole 5d is filled with the solder paste 11. Thereafter, the lead 2a of the insertion component 2 is inserted into the through hole 5d and heated in a reflow furnace, whereby the solder paste 11 is melted and the solder connection portion 6 is formed.
 具体的には、図4に示すように、挿入部品2のリフロープロセスの前工程にあたる、プリント基板1の裏面側の表面部品の実装工程において、挿入部品2を実装するスルーホール5dおよびプリント基板1の裏面側の銅電極(第2の電極5b)に、はんだペースト11を印刷工法やインクジェット工法で供給する。そして、挿入部品2の実装におけるリフロー工程で裏面側の銅電極(第2の電極5b)と所望のスルーホール5dの内壁(第3の電極5cの第1部分5ca)に、はんだめっき膜である第1導体膜8aを形成する。 Specifically, as shown in FIG. 4, in the mounting step of the surface component on the back surface side of the printed circuit board 1, which is a pre-process of the reflow process of the inserted component 2, the through hole 5 d for mounting the inserted component 2 and the printed circuit board 1. The solder paste 11 is supplied to the copper electrode (second electrode 5b) on the back surface side by a printing method or an inkjet method. And it is a solder plating film on the inner surface of the copper electrode (second electrode 5b) on the back side and the desired through hole 5d (the first portion 5ca of the third electrode 5c) in the reflow process in the mounting of the insertion component 2 A first conductor film 8a is formed.
 このプロセスは、プリント基板1の裏面1bに搭載する他の表面実装部品用のリフロープロセスと同一プロセスで行うことが望ましいが、別のプロセスを設けて実施してもかまわない。なお、プリント基板1の厚さは、例えば、1.6mm以上である。 This process is preferably performed in the same process as the reflow process for other surface-mounted components mounted on the back surface 1b of the printed circuit board 1, but may be performed by providing another process. In addition, the thickness of the printed circuit board 1 is 1.6 mm or more, for example.
 詳細に説明すると、まず、第1の面5aaを有する第1の電極5a、第1の面5aaと反対側に位置する第2の面5baを有する第2の電極5b、および第1の電極5aと第2の電極5bとに接続する第3の電極5cを有するスルーホール電極5が設けられたプリント基板1の第3の電極5cの第2の面5ba側の第1部分(端部)5caと第2の電極5bの第2の面5ba上に、はんだを塗布する。ここでは、例えば、はんだゴテ等を使用して手作業ではんだ(はんだペースト)を塗布する。 More specifically, first, the first electrode 5a having the first surface 5aa, the second electrode 5b having the second surface 5ba located on the opposite side of the first surface 5aa, and the first electrode 5a. The first portion (end portion) 5ca on the second surface 5ba side of the third electrode 5c of the printed board 1 provided with the through-hole electrode 5 having the third electrode 5c connected to the second electrode 5b. Then, solder is applied on the second surface 5ba of the second electrode 5b. Here, for example, solder (solder paste) is applied manually using a soldering iron or the like.
 上記はんだを塗布した後、上記はんだをリフロー等で加熱して第3の電極5cの第1部分(端部)5caと第2の電極5bの第2の面5ba上に、それぞれはんだめっき膜である第1導体膜8aおよび第2導体膜8bを形成する。 After the solder is applied, the solder is heated by reflow or the like to form a solder plating film on the first part (end part) 5ca of the third electrode 5c and the second surface 5ba of the second electrode 5b. A first conductor film 8a and a second conductor film 8b are formed.
 第1導体膜8aと第2導体膜8bを形成した後、図6に示すように、プリント基板1の表面1a側の銅電極(第1の電極5a)およびその周辺部、さらにスルーホール5dの内部に、はんだペースト11を供給する。その際、まず、図5に示すように、プリント基板1の表面1a上にメタルマスク10を配置する。この時、メタルマスク10の開口部10aの位置をスルーホール電極5上に合わせてメタルマスク10を配置する。 After forming the first conductor film 8a and the second conductor film 8b, as shown in FIG. 6, the copper electrode (first electrode 5a) on the surface 1a side of the printed circuit board 1 and its peripheral portion, and further, the through hole 5d Solder paste 11 is supplied inside. At that time, first, as shown in FIG. 5, a metal mask 10 is arranged on the surface 1 a of the printed circuit board 1. At this time, the metal mask 10 is arranged with the position of the opening 10 a of the metal mask 10 aligned with the through-hole electrode 5.
 メタルマスク10を配置した後、図6に示すように、プリント基板1の第1の面5aa側からスルーホール電極5のスルーホール5dにはんだペースト(はんだ)11を埋め込む。すなわち、プリント基板1の表面1a側の銅電極(第1の電極5a)およびその周辺部、さらにスルーホール5dの内部に、はんだペースト11を供給してはんだペースト11を埋め込む(充填する)。 After the metal mask 10 is disposed, a solder paste (solder) 11 is embedded from the first surface 5aa side of the printed board 1 into the through hole 5d of the through hole electrode 5 as shown in FIG. That is, the solder paste 11 is supplied and filled (filled) into the copper electrode (first electrode 5a) on the surface 1a side of the printed circuit board 1 and its peripheral portion, and further inside the through hole 5d.
 ここで、はんだペースト11をスルーホール5dに充填する際のはんだ供給量について説明する。はんだペースト11の供給量であるはんだ供給量は、次の式で表すことができる。 Here, the solder supply amount when the solder paste 11 is filled in the through hole 5d will be described. The solder supply amount that is the supply amount of the solder paste 11 can be expressed by the following equation.
 はんだ供給量>スルーホール5dの面積×プリント基板1の厚さ×はんだ充填率(%)・・・(1)。 Solder supply amount> area of through hole 5d × thickness of printed circuit board 1 × solder filling rate (%) (1).
 ここで、図9の模式図に示すように、プリント基板1の厚さをTとし、スルーホール5dの直径をLとし、はんだ充填率をVとすると、スルーホール5dの面積は、1/4(πL2)であり、これにより、はんだ供給量は、はんだ供給量>1/4・(πL2)・T・Vとなる。 Here, as shown in the schematic diagram of FIG. 9, when the thickness of the printed circuit board 1 is T, the diameter of the through hole 5d is L, and the solder filling rate is V, the area of the through hole 5d is 1/4. (ΠL 2 ), whereby the solder supply amount becomes solder supply amount> ¼ · (πL 2 ) · T · V.
 したがって、上記(1)式のはんだ供給量に基づいてはんだペースト11を供給することで、図6に示すように、スルーホール電極5のスルーホール5d内において、はんだペースト11と第1導体膜8aとを接続させることができる。 Therefore, by supplying the solder paste 11 based on the solder supply amount of the formula (1), the solder paste 11 and the first conductor film 8a are formed in the through hole 5d of the through hole electrode 5 as shown in FIG. Can be connected.
 はんだペースト供給後、図7に示すように、プリント基板1の表面1a側より、挿入部品2のリード(端子部)2aをスルーホール5dに挿入する。
すなわち、プリント基板1の第1の面5aa側から挿入部品2のリード2aをスルーホール電極5のスルーホール5dに挿入してリード2aがはんだペースト11で覆われるようにする。
After supplying the solder paste, as shown in FIG. 7, the lead (terminal portion) 2a of the insertion component 2 is inserted into the through hole 5d from the surface 1a side of the printed circuit board 1.
That is, the lead 2 a of the insertion component 2 is inserted into the through hole 5 d of the through hole electrode 5 from the first surface 5 aa side of the printed circuit board 1 so that the lead 2 a is covered with the solder paste 11.
 次に、スルーホール5d内のはんだペースト11を加熱し、その後、硬化させて、図8に示すように、リード2aと第3の電極5cの第2部分5cbとが、はんだ接続するようにはんだ接続部6を形成する。すなわち、リフロープロセスによって、プリント基板1の表面1a側より塗布したはんだペースト11を溶融させ、挿入部品2のリ-ド2aとプリント基板1の銅電極(スルーホール電極5)とを、はんだ接続部6によってはんだ接続する。 Next, the solder paste 11 in the through hole 5d is heated and then cured, and as shown in FIG. 8, solder is used so that the lead 2a and the second portion 5cb of the third electrode 5c are solder-connected. A connecting portion 6 is formed. That is, the solder paste 11 applied from the surface 1a side of the printed circuit board 1 is melted by a reflow process, and the lead 2a of the insertion component 2 and the copper electrode (through hole electrode 5) of the printed circuit board 1 are connected to the solder connection portion. 6 for solder connection.
 この時、はんだ接続部6と第3の電極5cの第1部分5ca上に形成されたはんだめっき膜である第1導体膜8aとが、および、はんだ接続部6と第2の電極5b上に形成された第2導体膜8bとが、リフローの加熱・溶融により、硬化後、一体となって繋がった状態となる。 At this time, the solder connection portion 6 and the first conductor film 8a, which is a solder plating film formed on the first portion 5ca of the third electrode 5c, and the solder connection portion 6 and the second electrode 5b The formed second conductor film 8b is integrally connected after curing by reflow heating / melting.
 さらに、はんだ接続部6と第1の電極5a上に形成された第3導体膜8cとが、同様に、リフローの加熱・溶融により、硬化後、一体となって繋がる。 Furthermore, the solder connection portion 6 and the third conductor film 8c formed on the first electrode 5a are similarly connected together after curing by reflow heating / melting.
 したがって、図8に示すように、挿入部品2のプリント基板1へのはんだ実装が行われるとともに、スルーホール電極5をはんだ接続部6および導体膜であるはんだめっき膜によって覆うことができる。 Therefore, as shown in FIG. 8, the insertion component 2 is solder-mounted on the printed circuit board 1, and the through-hole electrode 5 can be covered with the solder connection portion 6 and the solder plating film as the conductor film.
 本実施の形態1のプリント基板1の製造方法により、狭ピッチなリード2aを有する挿入部品2のためにメタルマスク10の開口部10aの面積を大きくできない、または、厚い基板(例えば、厚さ1.6mm以上)のために裏面1b側の銅電極(第3の電極5cの第1部分5ca)まではんだが濡れ回らないプリント基板1においてもスルーホール電極5を露出させることがない。これにより、高信頼なはんだ接続構造を得ることができる。 The area of the opening 10a of the metal mask 10 cannot be increased due to the insertion component 2 having the narrow pitch leads 2a by the method of manufacturing the printed circuit board 1 of the first embodiment, or a thick substrate (for example, having a thickness of 1 The through-hole electrode 5 is not exposed even in the printed circuit board 1 where the solder does not wet up to the copper electrode on the back surface 1b side (the first portion 5ca of the third electrode 5c). Thereby, a highly reliable solder connection structure can be obtained.
 また、両面実装基板において、裏面1b側の部品実装時にはんだめっきを施すことができるため、新たなプロセスの追加が不要であり、工数の増加を発生させることがない。 Also, in the double-sided mounting board, since solder plating can be performed when mounting the component on the back surface 1b side, no additional process is required, and man-hours are not increased.
 次に本実施の形態1の電子装置について説明する。図10は本発明の実施の形態1の電子装置(サーバ)の構造の一例を示す正面図である。 Next, the electronic device according to the first embodiment will be described. FIG. 10 is a front view showing an example of the structure of the electronic device (server) according to the first embodiment of the present invention.
 本実施の形態1では、電子装置の一例として、図1に示すプリント基板1を複数収容可能なサーバ20を取り上げて説明する。 In the first embodiment, a server 20 capable of accommodating a plurality of printed circuit boards 1 shown in FIG. 1 will be described as an example of an electronic device.
 図10に示すサーバ20には、基板収容部でもあるラック21が設けられている。このラック21には、ブレード型の情報処理装置22を差し込むように配置する。 The server 20 shown in FIG. 10 is provided with a rack 21 that is also a substrate housing unit. A blade-type information processing device 22 is inserted into the rack 21.
 ブレード型の情報処理装置22は、背面側に他の装置と通信する通信部を有しており、正面側に通信や動作状態を示す表示部23が設けられている。この表示部23は必須構成ではないが、設けた場合には動作状態を確認できる。 The blade-type information processing device 22 has a communication unit that communicates with other devices on the back side, and a display unit 23 that indicates communication and an operating state is provided on the front side. The display unit 23 is not an essential component, but when it is provided, the operation state can be confirmed.
 また、ブレード型の情報処理装置22は、単体でもサーバとしての機能を有しているが、複数台組み合わせて動作させることもある。 The blade-type information processing apparatus 22 has a function as a server alone, but may be operated in combination with a plurality of blades.
 ブレード型の情報処理装置22には、本実施の形態1の図1に示すプリント基板1が内蔵されている。すなわち、情報処理装置22に内蔵されるプリント基板1には、少なくとも1つの挿入部品2がはんだ実装されており、挿入部品2は図2に示すようなはんだ接続構造、つまりスルーホール電極5がはんだ接続部6とはんだめっき膜(第1導体膜8a、第2導体膜8b、第3導体膜8c)とによって覆われた構造となっている。 The blade type information processing apparatus 22 incorporates the printed circuit board 1 shown in FIG. 1 of the first embodiment. That is, at least one insertion component 2 is solder-mounted on the printed circuit board 1 built in the information processing apparatus 22, and the insertion component 2 has a solder connection structure as shown in FIG. The connection portion 6 and the solder plating film (first conductor film 8a, second conductor film 8b, and third conductor film 8c) are covered.
 これにより、情報処理装置22の長寿命化に寄与することができる。また、情報処理装置22の信頼性を向上させることができる。そして、これによりサーバ20の長寿命化を実現することができる。さらに、サーバ20の信頼性も向上させることができる。 This can contribute to extending the life of the information processing apparatus 22. In addition, the reliability of the information processing apparatus 22 can be improved. As a result, the service life of the server 20 can be extended. Furthermore, the reliability of the server 20 can be improved.
 なお、本実施の形態1のプリント基板1は、HDD(Hard Disk Drive)やSSD(Solid State Drive)等の記憶装置を有するストレージや汎用電子計算機等にも適用ことができる。 The printed circuit board 1 according to the first embodiment can be applied to a storage having a storage device such as an HDD (Hard Disk Drive) or an SSD (Solid State Drive), a general-purpose electronic computer, or the like.
 また、超音波、光もしくはX線等を用いた診断装置や、インバータ、IGBT(Insulated Gate BipolarTransistor)、交流発電機、オルタネータもしくはパワーモジュール等のパワーデバイスにも適用可能である。 Also, the present invention can be applied to diagnostic devices using ultrasonic waves, light or X-rays, and power devices such as inverters, IGBTs (Insulated Gate Bipolar Transistors), AC generators, alternators, or power modules.
 これらの装置は、本実施の形態1のプリント基板1を用いてこのプリント基板1の寿命を向上させることで、装置全体の寿命の向上を実現することができる。 These devices can improve the life of the entire device by improving the life of the printed circuit board 1 using the printed circuit board 1 of the first embodiment.
 なお、上記したプリント基板1を有する装置を総称して電子装置と呼ぶ。 In addition, the apparatus having the above-described printed circuit board 1 is generically called an electronic apparatus.
 本実施の形態1のプリント基板1およびサーバ20によれば、プリント基板1におけるスルーホール電極5の第3の電極5cにおけるはんだ接続部6から突出した第2の面5ba側の第1部分5caが、はんだめっき膜等の第1導体膜8aによって覆われているため、スルーホール電極5の上記第1部分5caが腐食することを防止できる。 According to the printed circuit board 1 and the server 20 of the first embodiment, the first portion 5ca on the second surface 5ba side protruding from the solder connection portion 6 in the third electrode 5c of the through-hole electrode 5 in the printed circuit board 1 is provided. Since it is covered with the first conductor film 8a such as a solder plating film, the first portion 5ca of the through-hole electrode 5 can be prevented from being corroded.
 すなわち、スルーホール電極5の第1部分5caが露出しないため、信頼性の高いはんだ接続を実現し、その結果、プリント基板(回路基板)1やサーバ(電子装置)20の信頼性を高めることができる。 That is, since the first portion 5ca of the through-hole electrode 5 is not exposed, a highly reliable solder connection is realized, and as a result, the reliability of the printed circuit board (circuit board) 1 and the server (electronic device) 20 can be improved. it can.
 なお、スルーホール電極5においては、第1部分5caだけでなく、裏面1b側の第2の電極5bも導体膜によって覆われていることがより好ましく、さらには表面1a側の第1の電極5aも導体膜によって覆われていることが最も好ましい。この場合には、スルーホール電極5全体の腐食を防止することができる。 In the through-hole electrode 5, it is more preferable that not only the first portion 5ca but also the second electrode 5b on the back surface 1b side is covered with a conductor film, and further, the first electrode 5a on the front surface 1a side. Is most preferably covered with a conductive film. In this case, corrosion of the entire through-hole electrode 5 can be prevented.
 また、はんだペースト11を用いて挿入部品2を実装するリフロープロセスにおいても、限られたはんだペースト量によりスルーホール電極5が露出しない、高信頼なはんだ接続構造を得ることができる。 Also in the reflow process in which the insertion component 2 is mounted using the solder paste 11, a highly reliable solder connection structure in which the through-hole electrode 5 is not exposed due to a limited amount of solder paste can be obtained.
 (実施の形態2)
 図11は本発明の実施の形態2の回路基板における挿入部品のはんだ接続構造の一例を示す部分拡大断面図である。図11に示す構造は、図1に示す挿入部品2と図11に示すプリント基板31とのはんだ接続部6において、挿入部品2のリード(端子部)2aの長さがプリント基板31の厚みより短く、リード2aがプリント基板31の裏面31b側から突き出ていない構造である。
(Embodiment 2)
FIG. 11 is a partial enlarged cross-sectional view showing an example of a solder connection structure of an insertion part in the circuit board according to the second embodiment of the present invention. In the structure shown in FIG. 11, the length of the lead (terminal part) 2 a of the insertion part 2 is larger than the thickness of the printed board 31 in the solder connection part 6 between the insertion part 2 shown in FIG. 1 and the printed board 31 shown in FIG. 11. The lead 2 a is short and does not protrude from the back surface 31 b side of the printed circuit board 31.
 詳細には、リード2aの長さとプリント基板31の厚さの関係だけではなく、挿入部品2をプリント基板31にはんだ実装した際に、挿入部品2のリード2aがプリント基板31の表面31aと反対側の裏面31bより引っ込んだ構造のものである。 Specifically, not only the relationship between the length of the lead 2a and the thickness of the printed circuit board 31, but the lead 2a of the inserted component 2 is opposite to the surface 31a of the printed circuit board 31 when the inserted component 2 is solder-mounted on the printed circuit board 31. The structure is recessed from the rear surface 31b.
 すなわち、挿入部品2をはんだ実装した状態で、リード2aがプリント基板31の裏面31bより突出せずに引っ込んだ構造であり、かつスルーホール電極5の第3の電極5cの第1部分5caが第1導体膜8aによって覆われ、第2の電極5bの第2の面5baが第2導体膜8bによって覆われており、さらに第1の電極5aの第1の面5aaが第3導体膜8cによって覆われている。なお、第1導体膜8a、第2導体膜8bおよび第3導体膜8cのそれぞれは、例えば、はんだめっき膜であるが、ニッケルめっき膜等であってもよい。 That is, the lead 2a is retracted without protruding from the back surface 31b of the printed circuit board 31 in a state where the insertion component 2 is solder-mounted, and the first portion 5ca of the third electrode 5c of the through-hole electrode 5 is the first portion 5ca. 1 conductor film 8a is covered, 2nd surface 5ba of 2nd electrode 5b is covered with 2nd conductor film 8b, and 1st surface 5aa of 1st electrode 5a is further covered with 3rd conductor film 8c. Covered. Each of the first conductor film 8a, the second conductor film 8b, and the third conductor film 8c is, for example, a solder plating film, but may be a nickel plating film or the like.
 図3を用いて説明した比較例の挿入部品2のリフロープロセスでは、はんだが裏面側の電極部まで濡れ広がるために、プリント基板51の裏面側からリード2aが突き出てはんだによるフィレットを形成する起点となることが必要であった。これに対して、図11に示す本実施の形態1のプリント基板1の製造方法を用いることによって、挿入部品2のリード2aがプリント基板1の厚みより短い場合であっても、図1に示すプリント基板1と同等の効果を得ることができる。 In the reflow process of the insertion part 2 of the comparative example described with reference to FIG. 3, since the solder wets and spreads to the electrode part on the back surface side, the lead 2 a protrudes from the back surface side of the printed circuit board 51 to form a solder fillet. It was necessary to become. On the other hand, even if the lead 2a of the insertion component 2 is shorter than the thickness of the printed circuit board 1 by using the method for manufacturing the printed circuit board 1 of the first embodiment shown in FIG. An effect equivalent to that of the printed circuit board 1 can be obtained.
 言い換えると、リード2aが短いと、スルーホール電極5の内壁(例えば、第3の電極5cの第1部分(端部)5ca)がより露出し易くなるが、本実施の形態2のプリント基板31のはんだ実装構造を採用することで、図1に示すプリント基板1と同等の効果を得ることができ、その結果、スルーホール電極5の腐食を防止することができる。 In other words, if the lead 2a is short, the inner wall of the through-hole electrode 5 (for example, the first portion (end portion) 5ca of the third electrode 5c) is more easily exposed, but the printed circuit board 31 of the second embodiment. By adopting this solder mounting structure, an effect equivalent to that of the printed circuit board 1 shown in FIG. 1 can be obtained, and as a result, corrosion of the through-hole electrode 5 can be prevented.
 そして、実施の形態1と同様に信頼性の高いはんだ接続を実現し、これにより、プリント基板(回路基板)31やプリント基板31を備えた電子装置の信頼性を高めることができる。 And, similarly to the first embodiment, a highly reliable solder connection is realized, whereby the reliability of the printed board (circuit board) 31 and the electronic device including the printed board 31 can be improved.
 なお、本発明は上記した実施の形態に限定されるものではなく、様々な変形例が含まれる。例えば、上記した実施の形態は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。 Note that the present invention is not limited to the above-described embodiment, and includes various modifications. For example, the above-described embodiment has been described in detail for easy understanding of the present invention, and is not necessarily limited to one having all the configurations described.
 また、ある実施の形態の構成の一部を他の実施の形態の構成に置き換えることが可能であり、また、ある実施の形態の構成に他の実施の形態の構成を加えることも可能である。また、各実施の形態の構成の一部について、他の構成の追加・削除・置換をすることも可能である。なお、図面に記載した各部材や相対的なサイズは、本発明を分かりやすく説明するため簡素化・理想化しており、実装上はより複雑な形状となる。 Further, a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. . Moreover, it is also possible to add, delete, and replace other configurations for a part of the configuration of each embodiment. In addition, each member and relative size which were described in drawing are simplified and idealized in order to demonstrate this invention clearly, and it becomes a more complicated shape on mounting.
 また、上記実施の形態1では、スルーホール電極5において第1部分5caと第2の電極5bと第1の電極5aとが導体膜で覆われていることが、より好ましいことを述べたが、例えば、第1部分5caと第2の電極5bとが導体膜で覆われている場合には、裏面1b側から内部に向かう侵食を防ぐことができる。 In the first embodiment, it is more preferable that the first portion 5ca, the second electrode 5b, and the first electrode 5a are covered with the conductor film in the through-hole electrode 5. For example, when the first portion 5ca and the second electrode 5b are covered with the conductive film, erosion from the back surface 1b side toward the inside can be prevented.
 また、表面1a側の第1の電極5aが導体膜で覆われていない場合であっても、プリント基板1の表面1a側に挿入部品2が搭載されていることにより、表面1a側の第1の電極5aから内部に向かう侵食は抑制することができる。 Even when the first electrode 5a on the surface 1a side is not covered with the conductor film, the insertion part 2 is mounted on the surface 1a side of the printed circuit board 1, so that the first electrode on the surface 1a side. Erosion toward the inside from the electrode 5a can be suppressed.
 1 プリント基板(回路基板)
 2 挿入部品
2a リード(端子部)
 5 スルーホール電極(貫通電極)
5a 第1の電極
5aa 第1の面
5b 第2の電極
5ba 第2の面
5c 第3の電極
5ca 第1部分(端部)
5d スルーホール(孔部)
 6 はんだ接続部
 7 空隙
8a 第1導体膜
8b 第2導体膜
8c 第3導体膜
20 サーバ(電子装置)
1 Printed circuit board (circuit board)
2 Insertion part 2a Lead (terminal part)
5 Through-hole electrode (through electrode)
5a 1st electrode 5aa 1st surface 5b 2nd electrode 5ba 2nd surface 5c 3rd electrode 5ca 1st part (end part)
5d Through hole (hole)
6 Solder connection 7 Air gap 8a First conductor film 8b Second conductor film 8c Third conductor film 20 Server (electronic device)

Claims (15)

  1.  第1の面を有する第1の電極、前記第1の面と反対側に位置する第2の面を有する第2の電極、および前記第1の電極と前記第2の電極とに接続する第3の電極を備えた貫通電極と、
     前記貫通電極の孔部に端子部が配置され、前記第1の面側に実装された挿入部品と、
     前記第3の電極と前記端子部とを接続し、前記第1の電極側から前記第2の電極側に向かって設けられたはんだ接続部と、
     を有し、
     前記第3の電極は、前記はんだ接続部が配置されない第1部分と、前記はんだ接続部が配置される第2部分とを備え、
     前記第1部分に、前記はんだ接続部と接続される第1導体膜が形成され、
     前記第1導体膜と前記はんだ接続部とにより囲まれた領域に空隙が形成されている、回路基板。
    A first electrode having a first surface, a second electrode having a second surface located on the opposite side of the first surface, and a first electrode connected to the first electrode and the second electrode A through electrode comprising three electrodes;
    A terminal part is disposed in the hole part of the through electrode, and an insertion component mounted on the first surface side;
    Connecting the third electrode and the terminal portion, a solder connection portion provided from the first electrode side toward the second electrode side;
    Have
    The third electrode includes a first portion where the solder connection portion is not disposed and a second portion where the solder connection portion is disposed,
    A first conductor film connected to the solder connection portion is formed on the first portion,
    A circuit board, wherein a gap is formed in a region surrounded by the first conductor film and the solder connection portion.
  2.  請求項1に記載の回路基板において、
     前記第2の電極の前記第2の面上に第2導体膜が形成されている、回路基板。
    The circuit board according to claim 1,
    A circuit board, wherein a second conductor film is formed on the second surface of the second electrode.
  3.  請求項1に記載の回路基板において、
     前記第1の電極の前記第1の面上に第3導体膜が形成されている、回路基板。
    The circuit board according to claim 1,
    A circuit board, wherein a third conductor film is formed on the first surface of the first electrode.
  4.  請求項3に記載の回路基板において、
     前記第1導体膜、前記第2導体膜および前記第3導体膜は、はんだめっき膜である、回路基板。
    The circuit board according to claim 3,
    The circuit board, wherein the first conductor film, the second conductor film, and the third conductor film are solder plating films.
  5.  請求項1に記載の回路基板において、
     前記第1導体膜は、ニッケルめっき膜である、回路基板。
    The circuit board according to claim 1,
    The circuit board, wherein the first conductor film is a nickel plating film.
  6.  請求項1に記載の回路基板において、
     前記挿入部品の前記端子部は、前記回路基板の裏面より引っ込んでいる、回路基板。
    The circuit board according to claim 1,
    The circuit board, wherein the terminal part of the insertion part is recessed from the back surface of the circuit board.
  7.  請求項1に記載の回路基板において、
     前記回路基板の厚さは、1.6mm以上である、回路基板。
    The circuit board according to claim 1,
    The circuit board has a thickness of 1.6 mm or more.
  8.  (a)第1の面を有する第1の電極、前記第1の面と反対側に位置する第2の面を有する第2の電極、および前記第1の電極と前記第2の電極とに接続する第3の電極を有する貫通電極が設けられた回路基板の前記第3の電極の前記第2の面側の端部に、はんだを塗布する工程、
     (b)前記(a)工程の後、前記はんだを加熱して前記第3の電極の前記端部にはんだめっき膜を形成する工程、
     (c)前記(b)工程の後、前記第1の面側から前記貫通電極の孔部にはんだを埋め込む工程、
     (d)前記(c)工程の後、前記第1の面側から挿入部品の端子部を前記貫通電極の前記孔部に挿入して前記端子部を前記はんだで覆う工程、
     (e)前記(d)工程の後、前記孔部内の前記はんだを加熱し、硬化させて前記端子部と前記第3の電極とに接続するはんだ接続部を形成する工程、
     を有する、回路基板の製造方法。
    (A) a first electrode having a first surface, a second electrode having a second surface opposite to the first surface, and the first electrode and the second electrode; Applying solder to the end of the third electrode on the second surface side of the circuit board provided with a through electrode having a third electrode to be connected;
    (B) after the step (a), heating the solder to form a solder plating film on the end of the third electrode;
    (C) After the step (b), a step of burying solder in the hole of the through electrode from the first surface side;
    (D) After the step (c), a step of inserting a terminal portion of an insertion part into the hole portion of the through electrode from the first surface side and covering the terminal portion with the solder,
    (E) After the step (d), the step of heating and curing the solder in the hole to form a solder connection portion connected to the terminal portion and the third electrode;
    A method for manufacturing a circuit board, comprising:
  9.  請求項8に記載の回路基板の製造方法において、
     前記(a)工程で、前記第3の電極の前記端部と前記第2の電極の前記第2の面上に、前記はんだを塗布し、
     前記(b)工程で、前記第3の電極の前記端部と前記第2の電極の前記第2の面上に、前記はんだめっき膜を形成する、回路基板の製造方法。
    In the manufacturing method of the circuit board according to claim 8,
    In the step (a), the solder is applied to the end portion of the third electrode and the second surface of the second electrode,
    In the step (b), the solder plating film is formed on the end portion of the third electrode and the second surface of the second electrode.
  10.  請求項8に記載の回路基板の製造方法において、
     前記(c)工程で前記貫通電極の孔部に埋め込む前記はんだの供給量は、はんだ供給量>前記孔部の面積×前記回路基板の厚さ×はんだ充填率の関係である、回路基板の製造方法。
    In the manufacturing method of the circuit board according to claim 8,
    The circuit board manufacturing method in which the supply amount of the solder embedded in the hole of the through electrode in the step (c) is a relationship of solder supply> area of the hole × thickness of the circuit board × solder filling rate. Method.
  11.  第1の面を有する第1の電極、前記第1の面と反対側に位置する第2の面を有する第2の電極および前記第1の電極と前記第2の電極とに接続する第3の電極を備えた貫通電極と、前記貫通電極の孔部に端子部が配置され、かつ前記第1の面側に実装された挿入部品と、前記第3の電極と前記端子部とを接続し、かつ前記第1の電極側から前記第2の電極側に向かって設けられたはんだ接続部と、を備えた回路基板を有し、
     前記第3の電極は、前記はんだ接続部が配置されない第1部分と、前記はんだ接続部が配置される第2部分とを備え、
     前記第1部分に、前記はんだ接続部と接続される第1導体膜が形成され、
     前記第1導体膜と前記はんだ接続部とにより囲まれた領域に空隙が形成されている、電子装置。
    A first electrode having a first surface, a second electrode having a second surface located on the opposite side of the first surface, and a third electrode connected to the first electrode and the second electrode A through-hole electrode including the electrode, a terminal portion disposed in a hole portion of the through-electrode, and an insertion component mounted on the first surface side, and the third electrode and the terminal portion connected to each other. And a solder connection portion provided from the first electrode side toward the second electrode side, and a circuit board comprising:
    The third electrode includes a first portion where the solder connection portion is not disposed and a second portion where the solder connection portion is disposed,
    A first conductor film connected to the solder connection portion is formed on the first portion,
    An electronic device, wherein a gap is formed in a region surrounded by the first conductor film and the solder connection portion.
  12.  請求項11に記載の電子装置において、
     前記第2の電極の前記第2の面上に第2導体膜が形成されている、電子装置。
    The electronic device according to claim 11.
    An electronic device, wherein a second conductor film is formed on the second surface of the second electrode.
  13.  請求項11に記載の電子装置において、
     前記第1の電極の前記第1の面上に第3導体膜が形成されている、電子装置。
    The electronic device according to claim 11.
    An electronic device, wherein a third conductor film is formed on the first surface of the first electrode.
  14.  請求項13に記載の電子装置において、
     前記第1導体膜、前記第2導体膜および前記第3導体膜は、はんだめっき膜である、電子装置。
    The electronic device according to claim 13.
    The electronic device, wherein the first conductor film, the second conductor film, and the third conductor film are solder plating films.
  15.  請求項11に記載の電子装置において、
     前記挿入部品の前記端子部は、前記回路基板の表面より引っ込んでいる、電子装置。
    The electronic device according to claim 11.
    The electronic device, wherein the terminal part of the insertion part is retracted from the surface of the circuit board.
PCT/JP2016/068898 2016-06-24 2016-06-24 Circuit board, method for manufacturing same, and electronic device WO2017221419A1 (en)

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CN114080116A (en) * 2020-08-21 2022-02-22 日本剑桥光电有限公司 Optical module

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JP2005332988A (en) * 2004-05-20 2005-12-02 Nec Corp Printed wiring board, and electronic appliance using the same
JP2008193040A (en) * 2006-12-13 2008-08-21 Denso Corp Electronic equipment and manufacturing method therefor
JP2009182141A (en) * 2008-01-30 2009-08-13 Denso Corp Electronic apparatus and method of manufacturing the same
JP2010199232A (en) * 2009-02-24 2010-09-09 Nec Corp Soldering device and soldering method

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JPS5880895A (en) * 1981-11-07 1983-05-16 株式会社日立製作所 Both-side printed circuit board and both-side printed circuit board device as well as method of producing same
JP2005332988A (en) * 2004-05-20 2005-12-02 Nec Corp Printed wiring board, and electronic appliance using the same
JP2008193040A (en) * 2006-12-13 2008-08-21 Denso Corp Electronic equipment and manufacturing method therefor
JP2009182141A (en) * 2008-01-30 2009-08-13 Denso Corp Electronic apparatus and method of manufacturing the same
JP2010199232A (en) * 2009-02-24 2010-09-09 Nec Corp Soldering device and soldering method

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CN114080116A (en) * 2020-08-21 2022-02-22 日本剑桥光电有限公司 Optical module
CN114080116B (en) * 2020-08-21 2023-06-13 日本剑桥光电有限公司 Optical module

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