WO2017193598A1 - Low-temperature sintered thick film paste applied to pi film and method for preparing same - Google Patents

Low-temperature sintered thick film paste applied to pi film and method for preparing same Download PDF

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Publication number
WO2017193598A1
WO2017193598A1 PCT/CN2016/113333 CN2016113333W WO2017193598A1 WO 2017193598 A1 WO2017193598 A1 WO 2017193598A1 CN 2016113333 W CN2016113333 W CN 2016113333W WO 2017193598 A1 WO2017193598 A1 WO 2017193598A1
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Prior art keywords
low
thick film
temperature
organic carrier
glass powder
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PCT/CN2016/113333
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French (fr)
Chinese (zh)
Inventor
张念柏
苏冠贤
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东莞珂洛赫慕电子材料科技有限公司
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Publication of WO2017193598A1 publication Critical patent/WO2017193598A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/16Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables

Definitions

  • the invention relates to the technical field of electronic materials, in particular to a low-temperature sintering thick film slurry applied to a PI film and a preparation method thereof.
  • the circuit slurry is a basic material for manufacturing a thick film component, and is a paste which is uniformly mixed by a solid powder and an organic solvent through three-roll rolling (can be associated with a toothpaste, a paint, etc.); wherein, depending on the use,
  • the circuit slurry can be divided into a dielectric paste, a resistive paste and a conductor paste: according to the type of the substrate, the circuit paste can be further divided into a ceramic substrate, a polymer substrate, a glass substrate, a metal insulating substrate circuit.
  • the circuit slurry can be divided into high temperature, medium temperature and low temperature drying circuit slurry; according to different uses, the circuit slurry can be divided into general circuit slurry (making a general thickness Membrane circuit) and special circuit slurry (stainless steel substrate circuit slurry, thermistor paste); according to the price of the conductive phase, the circuit slurry can be divided into precious metal circuit paste (silver palladium, lanthanum and gold paste, etc.) And bismuth metal circuit slurry (molybdenum manganese slurry).
  • general circuit slurry making a general thickness Membrane circuit
  • special circuit slurry stainless steel substrate circuit slurry, thermistor paste
  • the circuit slurry can be divided into precious metal circuit paste (silver palladium, lanthanum and gold paste, etc.) And bismuth metal circuit slurry (molybdenum manganese slurry).
  • circuit paste products there are various circuit paste products in the prior art; however, for the existing circuit paste products, it is difficult to have low sintering temperature, short sintering time, low resistance value, good adhesion, and the like. Good comprehensive properties of weldability.
  • the object of the present invention is to provide a low-temperature sintering thick film slurry applied to a PI film in view of the deficiencies of the prior art, and the low-temperature sintering thick film paste applied to the PI film has the following advantages: 1.
  • the thick film paste It is a nano-scale rare earth conductive heating slurry with a maximum particle size of ⁇ 1 ⁇ m; 2. a lower sintering temperature and a sintering temperature of 400 ° C to 500 ° C; 3.
  • Another object of the present invention is to provide a method for preparing a low-temperature sintered thick film slurry applied to a PI film, which can be efficiently produced by preparing a low-temperature sintering thick film slurry for a PI film. .
  • a low-temperature sintering thick film slurry applied to a PI film comprising the following parts by weight, specifically:
  • the binder phase is a low-temperature sintered glass powder
  • the particle size of the low-temperature sintered glass powder is 500 nm to 800 nm
  • the melting temperature of the low-temperature sintered glass powder is less than 400 ° C
  • the low-temperature sintered glass powder is composed of Bi 2 O 3 and SiO 2 .
  • Al 2 O 3 three materials, the low-temperature sintered glass powder Bi 2 O 3 , SiO 2 , Al 2 O 3 three parts of the weight of the order of 20% -40%, 40% -50%, 10% - 30%;
  • the organic carrier is composed of a solvent mixture, a thickener, a thixotropic agent, an antifoaming agent, a solvent mixture, a thickener, a thixotropic agent and an antifoaming agent in an organic carrier, and the weight of the four materials is 90%-95%, 1 %-5%, 0.5%-3%, 0.5%-2%, the solvent mixture is prepared by mixing solvent and PVB.
  • the solvent and PVB materials in the solvent mixture are 50%-70% and 30%, respectively. 50%.
  • the solvent is diethylene glycol butyl ether acetate, dimethyl adipate, terpineol or DBE.
  • the thickener is an oxidized polyethylene wax.
  • thixotropic agent is a polyamide wax.
  • the antifoaming agent is a mixture of hydrophobically modified silica and mineral oil.
  • the high-purity nano silver powder has a particle diameter of 200 nm to 800 nm.
  • a preparation method of a low-temperature sintering thick film slurry applied to a PI film comprising the following process steps, specifically:
  • the low-temperature molten glass powder is ground in a star ball mill for 10 hours to 12 hours, and the low-temperature molten glass powder after grinding by a star ball mill passes through a 1000-mesh ultrasonic vibrating sieve to obtain a particle diameter of 500 nm.
  • -800 nm of low temperature molten glass powder melted within 400 ° C, wherein the low temperature molten glass powder is composed of Bi 2 O 3 , SiO 2 , Al 2 O 3 materials, and low temperature sintered glass powder Bi 2 O 3 , SiO 2
  • the weight fraction of the three materials of Al 2 O 3 is 20%-40%, 40%-50%, 10%-30%, respectively;
  • the binder phase, the organic carrier, the high-purity nano silver powder, the cerium oxide or the cerium oxide are mixed and ground in a three-roll mill for 10-15 times, and after grinding, pass through a 800 mesh sieve to obtain a thick film having a fineness of ⁇ 1 ⁇ m.
  • Slurry, high purity nano silver powder has a particle size of 200 At nm-800 nm, the weight fraction of each component in the thick film slurry is:
  • the viscosity of the organic vehicle is 80 dPa•s -100 dPa•s.
  • the thick film paste has a viscosity of 500 dPa•s-800 dPa•s.
  • the low-temperature sintering thick film slurry applied to the PI film according to the invention comprises the following parts by weight: bonding phase 10%-40%, organic carrier 10%-30 %, yttrium oxide or yttrium oxide 1%-5%, high-purity nano silver powder 45%-75%; binder phase is low-temperature sintered glass powder and the particle size is 500 nm -800 nm, the melting temperature of low-temperature sintered glass powder is less than 400 ° C, low temperature sintered glass powder consists of 20%-40% by weight of Bi 2 O 3 , 40%-50% SiO 2 , 10%-30% Al 2 O 3 ; organic carrier from solvent mixture, increase Thickener, thixotropic agent, antifoaming agent, organic solvent, solvent mixture, thickener, thixotropic agent, antifoaming agent, the weight of the four materials in the order of 90%-95%, 1%-5%, 0.5% -3%, 0.5% - 2%, the solvent mixture is prepared by
  • the low-temperature sintering thick film slurry applied to the PI film has the following advantages: 1.
  • the thick film slurry is a nano-scale rare earth conductive heating slurry, the maximum particle size of the particles is ⁇ 1 ⁇ m; 2.
  • the sintering temperature is lower, sintering The temperature is between 400 ° C and 500 ° C; 3, the sintering time is short, the sintering peak time is 10 min-30 min; 4, has a lower square resistance, the square resistance value is 5 m ⁇ / ⁇ -200 m ⁇ / ⁇ ; 5, can achieve resistance Low temperature sintering of the slurry on the flexible substrate; 6, good adhesion and good solderability, no cracks and pinholes; 7, high heat generation, up to 20 watts per square centimeter.
  • Another advantageous effect of the present invention is the preparation method of the low-temperature sintering thick film slurry applied to the PI film according to the present invention, which comprises the following process steps, specifically:
  • the low-temperature molten glass powder is ground in a star ball mill for 10 hours to 12 hours, and the low-temperature molten glass powder after grinding by a star ball mill passes through a 1000-mesh ultrasonic vibrating sieve to obtain a particle diameter of 500 nm.
  • -800 nm of low temperature molten glass powder melted within 400 ° C, wherein the low temperature molten glass powder is composed of Bi 2 O 3 , SiO 2 , Al 2 O 3 materials, and low temperature sintered glass powder Bi 2 O 3 , SiO 2
  • the weight fraction of the three materials of Al 2 O 3 is 20%-40%, 40%-50%, 10%-30%, respectively;
  • the binder phase, the organic carrier, the high-purity nano silver powder, the cerium oxide or the cerium oxide are mixed and ground in a three-roll mill for 10-15 times, and after grinding, pass through a 800 mesh sieve to obtain a thick film having a fineness of ⁇ 1 ⁇ m.
  • Slurry, high purity nano silver powder has a particle size of 200 At nm-800 nm, the weight fraction of each component in the thick film slurry is:
  • the preparation method of the low-temperature sintering thick film slurry applied to the PI film can efficiently produce the above thick film slurry.
  • Embodiment 1 A low-temperature sintering thick film slurry applied to a PI film, comprising the following parts by weight, specifically:
  • the binder phase is a low-temperature sintered glass powder
  • the particle size of the low-temperature sintered glass powder is 500 nm to 800 nm
  • the melting temperature of the low-temperature sintered glass powder is less than 400 ° C
  • the low-temperature sintered glass powder is composed of Bi 2 O 3 and SiO 2 .
  • Al 2 O 3 three materials, the low temperature sintered glass powder Bi 2 O 3 , SiO 2 , Al 2 O 3 three parts of the weight of the order of 25%, 50%, 25%;
  • the organic carrier is composed of a solvent mixture, a thickener, a thixotropic agent, an antifoaming agent, a solvent mixture, a thickener, a thixotropic agent and an antifoaming agent in an organic carrier, and the weight fraction of the four materials is 90%, 5%, and 3, respectively. %, 2%, solvent mixture is prepared by mixing solvent and PVB.
  • the solvent and PVB materials in the solvent mixture are 50% and 50% by weight.
  • the solvent is diethylene glycol butyl ether acetate, dimethyl adipate, terpineol or DBE
  • the thickener is oxidized polyethylene wax
  • the thixotropic agent is polyamide wax
  • the antifoaming agent is hydrophobically modified.
  • a mixture of silica and mineral oil, the particle size of the high purity nanosilver is 200. Nm - 800 nm.
  • the low-temperature sintering thick film slurry applied to the PI film of the first embodiment has the following advantages: 1.
  • the thick film slurry is a nano-scale rare earth conductive heating slurry, and the maximum particle diameter of the particles is ⁇ 1 ⁇ m; 2, there is a lower sintering temperature, the sintering temperature is between 400 ° C -500 ° C; 3, the sintering time is short, the sintering peak time is 10 Min-30min; 4, has a low square resistance, square resistance value is 5m ⁇ / ⁇ -200 M ⁇ / ⁇ ; 5, can achieve low temperature sintering of resistive paste on flexible substrate; 6, good adhesion and good solderability, no cracks and pinholes; 7, high heat intensity, per square centimeter Up to 20 watts.
  • the low-temperature sintering thick film slurry applied to the PI film of the first embodiment can be produced by the following preparation method, and specifically, a method for preparing a low-temperature sintering thick film slurry applied to the PI film, It includes the following process steps, specifically:
  • the low-temperature molten glass powder is ground in a star ball mill for 10 hours to 12 hours, and the low-temperature molten glass powder after grinding by a star ball mill passes through a 1000-mesh ultrasonic vibrating sieve to obtain a particle diameter of 500 nm.
  • -800 nm of low temperature molten glass powder melted within 400 ° C, wherein the low temperature molten glass powder is composed of Bi 2 O 3 , SiO 2 , Al 2 O 3 materials, and low temperature sintered glass powder Bi 2 O 3 , SiO 2
  • the parts by weight of the three materials of Al 2 O 3 are 25%, 50% and 25%, respectively;
  • an organic carrier and the viscosity of the organic carrier is 80 dPa•s -100 dPa•s, the weight ratio of the solvent mixture, the thickener, the thixotropic agent and the defoaming agent in the organic carrier is 90%, 5%, 3%, 2%;
  • the method for preparing the low-temperature sintered thick film slurry applied to the PI film can effectively produce the low-temperature sintered thick film slurry applied to the PI film of the first embodiment.
  • Embodiment 2 a low-temperature sintering thick film slurry applied to a PI film, comprising the following parts by weight, specifically:
  • the binder phase is a low-temperature sintered glass powder
  • the particle size of the low-temperature sintered glass powder is 500 nm to 800 nm
  • the melting temperature of the low-temperature sintered glass powder is less than 400 ° C
  • the low-temperature sintered glass powder is composed of Bi 2 O 3 and SiO 2 .
  • Al 2 O 3 three materials
  • the low temperature sintered glass powder Bi 2 O 3 , SiO2, Al2O3 three parts of the weight of the order of 30%, 40%, 30%;
  • the organic carrier is composed of a solvent mixture, a thickener, a thixotropic agent, an antifoaming agent, a solvent mixture, a thickener, a thixotropic agent and an antifoaming agent in an organic carrier, and the weight fraction of the four materials is 95%, 2%, and 1.5, respectively. %, 1.5%, the solvent mixture is prepared by mixing solvent and PVB, and the solvent and PVB materials in the solvent mixture are 70% and 30%, respectively.
  • the solvent is diethylene glycol butyl ether acetate, dimethyl adipate, terpineol or DBE
  • the thickener is oxidized polyethylene wax
  • the thixotropic agent is polyamide wax
  • the antifoaming agent is hydrophobically modified.
  • a mixture of silica and mineral oil, the particle size of the high purity nanosilver is 200. Nm - 800 nm.
  • the low-temperature sintering thick film slurry applied to the PI film of the second embodiment has the following advantages: 1.
  • the thick film slurry is a nano-scale rare earth conductive heating slurry, and the maximum particle size of the particles is ⁇ 1 ⁇ m; 2, there is a lower sintering temperature, the sintering temperature is between 400 ° C -500 ° C; 3, the sintering time is short, the sintering peak time is 10 Min-30min; 4, has a low square resistance, square resistance value is 5m ⁇ / ⁇ -200 M ⁇ / ⁇ ; 5, can achieve low temperature sintering of resistive paste on flexible substrate; 6, good adhesion and good solderability, no cracks and pinholes; 7, high heat intensity, per square centimeter Up to 20 watts.
  • the low-temperature sintering thick film slurry applied to the PI film of the second embodiment can be produced by the following preparation method, and specifically, a method for preparing a low-temperature sintering thick film slurry applied to the PI film, It includes the following process steps, specifically:
  • the low-temperature molten glass powder is ground in a star ball mill for 10 hours to 12 hours, and the low-temperature molten glass powder after grinding by a star ball mill passes through a 1000-mesh ultrasonic vibrating sieve to obtain a particle diameter of 500 nm.
  • -800 nm of low temperature molten glass powder melted within 400 ° C, wherein the low temperature molten glass powder is composed of Bi 2 O 3 , SiO 2 , Al 2 O 3 materials, and low temperature sintered glass powder Bi 2 O 3 , SiO 2
  • the weight fraction of the three materials of Al 2 O 3 is 30%, 40%, 30%;
  • an organic carrier and the viscosity of the organic carrier is 80 dPa•s -100 dPa•s, the weight ratio of the solvent mixture, thickener, thixotropic agent and antifoaming agent in the organic carrier is 95%, 2%, 1.5%, 1.5%;
  • the preparation method of the low-temperature sintering thick film slurry applied to the PI film can effectively produce the low-temperature sintered thick film slurry applied to the PI film of the second embodiment.
  • Embodiment 3 a low-temperature sintering thick film slurry applied to a PI film, comprising the following parts by weight, specifically:
  • the binder phase is a low-temperature sintered glass powder
  • the particle size of the low-temperature sintered glass powder is 500 nm to 800 nm
  • the melting temperature of the low-temperature sintered glass powder is less than 400 ° C
  • the low-temperature sintered glass powder is composed of Bi 2 O 3 and SiO 2 .
  • Al 2 O 3 three materials, the low temperature sintered glass powder Bi 2 O 3 , SiO 2 , Al 2 O 3 three parts of the weight of the order of 40%, 50%, 10%;
  • the organic vehicle comprises 92%, 4%, 2 parts by weight of the solvent mixture, the thickener, the thixotropic agent, the antifoaming agent, the solvent mixture, the thickener, the thixotropic agent and the antifoaming agent in the organic carrier.
  • %, 2%, solvent mixture is prepared by mixing solvent and PVB.
  • the solvent and PVB materials in the solvent mixture are 70% and 30%, respectively.
  • the solvent is diethylene glycol butyl ether acetate, dimethyl adipate, terpineol or DBE
  • the thickener is oxidized polyethylene wax
  • the thixotropic agent is polyamide wax
  • the antifoaming agent is hydrophobically modified.
  • a mixture of silica and mineral oil, the particle size of the high purity nanosilver is 200. Nm - 800 nm.
  • the low-temperature sintering thick film slurry applied to the PI film of the third embodiment has the following advantages by the above material ratio: 1.
  • the thick film slurry is a nano-scale rare earth conductive heating slurry, and the maximum particle diameter is ⁇ 1 ⁇ m; 2, there is a lower sintering temperature, the sintering temperature is between 400 ° C -500 ° C; 3, the sintering time is short, the sintering peak time is 10 Min-30min; 4, has a low square resistance, square resistance value is 5m ⁇ / ⁇ -200 M ⁇ / ⁇ ; 5, can achieve low temperature sintering of resistive paste on flexible substrate; 6, good adhesion and good solderability, no cracks and pinholes; 7, high heat intensity, per square centimeter Up to 20 watts.
  • the low-temperature sintering thick film slurry applied to the PI film of the third embodiment can be produced by the following preparation method, and specifically, a method for preparing a low-temperature sintering thick film slurry applied to the PI film, It includes the following process steps, specifically:
  • the low-temperature molten glass powder is ground in a star ball mill for 10 hours to 12 hours, and the low-temperature molten glass powder after grinding by a star ball mill passes through a 1000-mesh ultrasonic vibrating sieve to obtain a particle diameter of 500 nm.
  • -800 nm of low temperature molten glass powder melted within 400 ° C, wherein the low temperature molten glass powder is composed of Bi 2 O 3 , SiO 2 , Al 2 O 3 materials, and low temperature sintered glass powder Bi 2 O 3 , SiO 2
  • the weight fraction of the three materials of Al 2 O 3 is 40%, 50%, and 10%, respectively;
  • an organic carrier and the viscosity of the organic carrier is 80 dPa•s -100 dPa•s, the weight ratio of the solvent mixture, the thickener, the thixotropic agent and the defoaming agent in the organic carrier is 92%, 4%, 2%, 2%;
  • the preparation method of the low-temperature sintering thick film slurry applied to the PI film can effectively produce the low-temperature sintered thick film slurry applied to the PI film of the third embodiment.

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Abstract

A low-temperature sintered thick film paste applied to PI films. The thick film paste comprises a bonding phase, an organic carrier, lanthanum oxide or yttrium oxide, and high purity nano silver powders. The bonding phase is composed of Bi2O3, SiO2, and Al2O3. The organic carrier is composed of a solvent mixture, a thickening agent, a thixotropic agent, and a defoaming agent, and the solvent mixture is formed by mixing a solvent and PVB. The thick film paste has the advantages of low sintering temperature, short sintering time, low resistance value, good adhesion and good weldability. A method for preparing the low-temperature sintered thick film paste applied to PI films. The preparation method includes the steps of: a, preparing the bonding phase; b, preparing the organic carrier; c, the bonding phase, the organic carrier, the high-purity nano-silver powders, and lanthanum oxide or yttrium oxide being mixed, milled, and sieved to obtain the thick film paste.

Description

一种应用于PI膜的低温烧结厚膜浆料及其制备方法  Low-temperature sintering thick film slurry applied to PI film and preparation method thereof
技术领域Technical field
本发明涉及电子材料技术领域,尤其涉及一种应用于PI膜的低温烧结厚膜浆料及其制备方法。The invention relates to the technical field of electronic materials, in particular to a low-temperature sintering thick film slurry applied to a PI film and a preparation method thereof.
背景技术Background technique
电路浆料是制造厚膜元件的基础材料,是一种由固体粉末和有机溶剂经过三辊轧制混合均匀的膏状物(可联想成牙膏、油漆等样子);其中,根据用途的不同,电路浆料可以分为介质浆料、电阻浆料和导体浆料:根据基片种类的不同,电路浆料又可以分为陶瓷基片、聚合物基片、玻璃基片、金属绝缘基片电路浆料等;根据烧结温度的不同,电路浆料又可以分为高温、中温和低温烘干电路浆料;根据用途的不同,电路浆料又可以分为通用电路浆料(制作一般性的厚膜电路)和专用电路浆料(不锈钢基板电路浆料、热敏电阻浆料);根据导电相的价格不同,电路浆料又可以分为贵金属电路浆料(银钯、钌系和金浆等)和贱金属电路浆料(钼锰浆料)。The circuit slurry is a basic material for manufacturing a thick film component, and is a paste which is uniformly mixed by a solid powder and an organic solvent through three-roll rolling (can be associated with a toothpaste, a paint, etc.); wherein, depending on the use, The circuit slurry can be divided into a dielectric paste, a resistive paste and a conductor paste: according to the type of the substrate, the circuit paste can be further divided into a ceramic substrate, a polymer substrate, a glass substrate, a metal insulating substrate circuit. Slurry, etc.; according to the different sintering temperatures, the circuit slurry can be divided into high temperature, medium temperature and low temperature drying circuit slurry; according to different uses, the circuit slurry can be divided into general circuit slurry (making a general thickness Membrane circuit) and special circuit slurry (stainless steel substrate circuit slurry, thermistor paste); according to the price of the conductive phase, the circuit slurry can be divided into precious metal circuit paste (silver palladium, lanthanum and gold paste, etc.) And bismuth metal circuit slurry (molybdenum manganese slurry).
现有技术中存在各式各样的电路浆料产品;然而,对于现有的电路浆料产品而言,其很难同时具备烧结温度低、烧结时间短、电阻值低、附着力好、可焊性好的综合性能。There are various circuit paste products in the prior art; however, for the existing circuit paste products, it is difficult to have low sintering temperature, short sintering time, low resistance value, good adhesion, and the like. Good comprehensive properties of weldability.
发明内容Summary of the invention
本发明的目的在于针对现有技术的不足而提供一种应用于PI膜的低温烧结厚膜浆料,该应用于PI膜的低温烧结厚膜浆料具有以下优点:1、该厚膜浆料为纳米级的稀土导电发热浆料,颗粒最大粒径<1μm;2、有较低的烧结温度,烧结温度在400℃-500℃;3、烧结时间短,烧结峰值时间在10 min-30min;4、具有较低的方阻,方阻值在5mΩ/□-200 mΩ/□;5、可实现电阻浆料在柔性基材上的低温烧结;6、附着力好且具有好的可焊性,无裂纹和针气孔等缺陷;7、发热强度高,每平方厘米可达20瓦。The object of the present invention is to provide a low-temperature sintering thick film slurry applied to a PI film in view of the deficiencies of the prior art, and the low-temperature sintering thick film paste applied to the PI film has the following advantages: 1. The thick film paste It is a nano-scale rare earth conductive heating slurry with a maximum particle size of <1 μm; 2. a lower sintering temperature and a sintering temperature of 400 ° C to 500 ° C; 3. a shorter sintering time and a peak sintering time of 10 Min-30min; 4, has a low square resistance, square resistance value is 5mΩ / □ -200 MΩ / □; 5, can achieve low temperature sintering of resistive paste on flexible substrate; 6, good adhesion and good solderability, no cracks and pinholes; 7, high heat intensity, per square centimeter Up to 20 watts.
本发明的另一目的在于提供一种应用于PI膜的低温烧结厚膜浆料的制备方法,该应用于PI膜的低温烧结厚膜浆料的制备方法能够有效地生产制备上述厚膜浆料。Another object of the present invention is to provide a method for preparing a low-temperature sintered thick film slurry applied to a PI film, which can be efficiently produced by preparing a low-temperature sintering thick film slurry for a PI film. .
为达到上述目的,本发明通过以下技术方案来实现。In order to achieve the above object, the present invention is achieved by the following technical solutions.
一种应用于PI膜的低温烧结厚膜浆料,包括有以下重量份的物料,具体为: A low-temperature sintering thick film slurry applied to a PI film, comprising the following parts by weight, specifically:
粘接相 10%-40%Bonding phase 10%-40%
有机载体 10%-30%Organic carrier 10%-30%
氧化镧或氧化钇 1%-5%Cerium oxide or cerium oxide 1%-5%
高纯纳米银粉 45%-75%;High purity nano silver powder 45%-75%;
其中,粘结相为低温烧结玻璃粉,低温烧结玻璃粉的粒径值为500 nm -800 nm,低温烧结玻璃粉的熔化温度小于400℃,且低温烧结玻璃粉由Bi2O3、SiO2、Al2O3三种物料组成,低温烧结玻璃粉中Bi2O3、SiO2、Al2O3三种物料的重量份依次为20%-40%、40%-50%、10%-30%;The binder phase is a low-temperature sintered glass powder, the particle size of the low-temperature sintered glass powder is 500 nm to 800 nm, the melting temperature of the low-temperature sintered glass powder is less than 400 ° C, and the low-temperature sintered glass powder is composed of Bi 2 O 3 and SiO 2 . And Al 2 O 3 three materials, the low-temperature sintered glass powder Bi 2 O 3 , SiO 2 , Al 2 O 3 three parts of the weight of the order of 20% -40%, 40% -50%, 10% - 30%;
有机载体由溶剂混合物、增稠剂、触变剂、消泡剂,有机载体中溶剂混合物、增稠剂、触变剂、消泡剂四种物料的重量份依次为90%-95%、1%-5%、0.5%-3%、0.5%-2%,溶剂混合物由溶剂与PVB混合而成,溶剂混合物中溶剂、PVB两种物料的重量份依次为50%-70%、30%-50%。The organic carrier is composed of a solvent mixture, a thickener, a thixotropic agent, an antifoaming agent, a solvent mixture, a thickener, a thixotropic agent and an antifoaming agent in an organic carrier, and the weight of the four materials is 90%-95%, 1 %-5%, 0.5%-3%, 0.5%-2%, the solvent mixture is prepared by mixing solvent and PVB. The solvent and PVB materials in the solvent mixture are 50%-70% and 30%, respectively. 50%.
其中,所述溶剂为二乙二醇丁醚醋酸酯、己二酸二甲酯、松油醇或者DBE。Wherein the solvent is diethylene glycol butyl ether acetate, dimethyl adipate, terpineol or DBE.
其中,所述增稠剂为氧化聚乙烯蜡。Wherein the thickener is an oxidized polyethylene wax.
其中,所述触变剂为聚酰胺蜡。Wherein the thixotropic agent is a polyamide wax.
其中,所述消泡剂为疏水改性二氧化硅与矿物油的混合物。Wherein, the antifoaming agent is a mixture of hydrophobically modified silica and mineral oil.
其中,所述高纯纳米银粉的粒径值为200 nm -800 nm。Wherein, the high-purity nano silver powder has a particle diameter of 200 nm to 800 nm.
一种应用于PI膜的低温烧结厚膜浆料的制备方法,包括有以下工艺步骤,具体为:A preparation method of a low-temperature sintering thick film slurry applied to a PI film, comprising the following process steps, specifically:
a、粘结相制备:将低温熔化玻璃粉置于星型球磨机中研磨10小时-12小时,经星型球磨机研磨后的低温熔化玻璃粉过1000目的超声波振动筛,以得到粒径值为500nm-800 nm的400℃以内熔化的低温熔化玻璃粉,其中,低温熔化玻璃粉由 Bi2O3、SiO2、Al2O3三种物料组成,低温烧结玻璃粉中Bi2O3、SiO2、Al2O3三种物料的重量份依次为20%-40%、40%-50%、10%-30%;a. Preparation of binder phase: the low-temperature molten glass powder is ground in a star ball mill for 10 hours to 12 hours, and the low-temperature molten glass powder after grinding by a star ball mill passes through a 1000-mesh ultrasonic vibrating sieve to obtain a particle diameter of 500 nm. -800 nm of low temperature molten glass powder melted within 400 ° C, wherein the low temperature molten glass powder is composed of Bi 2 O 3 , SiO 2 , Al 2 O 3 materials, and low temperature sintered glass powder Bi 2 O 3 , SiO 2 The weight fraction of the three materials of Al 2 O 3 is 20%-40%, 40%-50%, 10%-30%, respectively;
b、有机载体制备:将溶剂、PVB在60℃-80℃的水浴中用分散机分散2小时-5小时,分散完成后获得混合均匀的溶剂混合物,溶剂混合物中溶剂、PVB两种物料的重量份依次为50%-70%、30%-50%;待溶剂混合物制备完成后,将溶剂混合物、增稠剂、触变剂、消泡剂置于60℃-80℃的水浴中用分散机分散1-3小时,以获得有机载体,有机载体中溶剂混合物、增稠剂、触变剂、消泡剂四种物料的重量份依次为90%-95%、1%-5%、0.5%-3%、0.5%-2%;b. Preparation of organic carrier: Dissolve solvent and PVB in a water bath at 60 ° C - 80 ° C for 2 hours to 5 hours in a dispersing machine. After the dispersion is completed, a homogeneous solvent mixture is obtained, and the weight of the solvent and PVB materials in the solvent mixture is obtained. The order is 50%-70%, 30%-50%; after the preparation of the solvent mixture is completed, the solvent mixture, the thickener, the thixotropic agent, the antifoaming agent are placed in a water bath at 60 ° C - 80 ° C with a dispersing machine Disperse for 1-3 hours to obtain an organic carrier. The weight ratio of the solvent mixture, thickener, thixotropic agent and antifoaming agent in the organic carrier is 90%-95%, 1%-5%, 0.5%. -3%, 0.5%-2%;
c、将粘接相、有机载体、高纯纳米银粉、氧化镧或氧化钇混合置于三辊研磨机中研磨10-15遍,研磨后过800目筛,以获得细度<1μm的厚膜浆料,高纯纳米银粉的粒径值为200 nm -800 nm,厚膜浆料中各组分的重量份依次为:c. The binder phase, the organic carrier, the high-purity nano silver powder, the cerium oxide or the cerium oxide are mixed and ground in a three-roll mill for 10-15 times, and after grinding, pass through a 800 mesh sieve to obtain a thick film having a fineness of <1 μm. Slurry, high purity nano silver powder has a particle size of 200 At nm-800 nm, the weight fraction of each component in the thick film slurry is:
粘接相 10%-40%Bonding phase 10%-40%
有机载体 10%-30%Organic carrier 10%-30%
氧化镧或氧化钇 1%-5%Cerium oxide or cerium oxide 1%-5%
高纯纳米银粉 45%-75%。High purity nano silver powder 45%-75%.
其中,所述有机载体的粘度为80 dPa•s -100 dPa•s。Wherein, the viscosity of the organic vehicle is 80 dPa•s -100 dPa•s.
其中,所述厚膜浆料的粘度为500 dPa•s-800dPa•s。Wherein, the thick film paste has a viscosity of 500 dPa•s-800 dPa•s.
本发明的有益效果为:本发明所述的一种应用于PI膜的低温烧结厚膜浆料,其包括有以下重量份的物料:粘接相10%-40%、有机载体10%-30%、氧化镧或氧化钇1%-5%、高纯纳米银粉45%-75%;粘结相为低温烧结玻璃粉且粒径值为500 nm -800 nm,低温烧结玻璃粉的熔化温度小于400℃,低温烧结玻璃粉由重量份为20%-40%的Bi2O3、40%-50%的SiO2、10%-30%的Al2O3组成;有机载体由溶剂混合物、增稠剂、触变剂、消泡剂,有机载体中溶剂混合物、增稠剂、触变剂、消泡剂四种物料的重量份依次为90%-95%、1%-5%、0.5%-3%、0.5%-2%,溶剂混合物由溶剂与PVB混合而成,溶剂混合物中溶剂、PVB两种物料的重量份依次为50%-70%、30%-50%。该应用于PI膜的低温烧结厚膜浆料具有以下优点:1、该厚膜浆料为纳米级的稀土导电发热浆料,颗粒最大粒径<1μm;2、有较低的烧结温度,烧结温度在400℃-500℃;3、烧结时间短,烧结峰值时间在10 min-30min;4、具有较低的方阻,方阻值在5mΩ/□-200 mΩ/□;5、可实现电阻浆料在柔性基材上的低温烧结;6、附着力好且具有好的可焊性,无裂纹和针气孔等缺陷;7、发热强度高,每平方厘米可达20瓦。The invention has the beneficial effects that the low-temperature sintering thick film slurry applied to the PI film according to the invention comprises the following parts by weight: bonding phase 10%-40%, organic carrier 10%-30 %, yttrium oxide or yttrium oxide 1%-5%, high-purity nano silver powder 45%-75%; binder phase is low-temperature sintered glass powder and the particle size is 500 nm -800 nm, the melting temperature of low-temperature sintered glass powder is less than 400 ° C, low temperature sintered glass powder consists of 20%-40% by weight of Bi 2 O 3 , 40%-50% SiO 2 , 10%-30% Al 2 O 3 ; organic carrier from solvent mixture, increase Thickener, thixotropic agent, antifoaming agent, organic solvent, solvent mixture, thickener, thixotropic agent, antifoaming agent, the weight of the four materials in the order of 90%-95%, 1%-5%, 0.5% -3%, 0.5% - 2%, the solvent mixture is prepared by mixing a solvent with PVB, and the solvent and PVB materials in the solvent mixture are 50%-70% and 30%-50%, respectively. The low-temperature sintering thick film slurry applied to the PI film has the following advantages: 1. The thick film slurry is a nano-scale rare earth conductive heating slurry, the maximum particle size of the particles is <1 μm; 2. The sintering temperature is lower, sintering The temperature is between 400 ° C and 500 ° C; 3, the sintering time is short, the sintering peak time is 10 min-30 min; 4, has a lower square resistance, the square resistance value is 5 mΩ / □ -200 mΩ / □; 5, can achieve resistance Low temperature sintering of the slurry on the flexible substrate; 6, good adhesion and good solderability, no cracks and pinholes; 7, high heat generation, up to 20 watts per square centimeter.
本发明的另一有益效果为:本发明所述的一种应用于PI膜的低温烧结厚膜浆料的制备方法,其包括有以下工艺步骤,具体为:Another advantageous effect of the present invention is the preparation method of the low-temperature sintering thick film slurry applied to the PI film according to the present invention, which comprises the following process steps, specifically:
a、粘结相制备:将低温熔化玻璃粉置于星型球磨机中研磨10小时-12小时,经星型球磨机研磨后的低温熔化玻璃粉过1000目的超声波振动筛,以得到粒径值为500nm-800 nm的400℃以内熔化的低温熔化玻璃粉,其中,低温熔化玻璃粉由 Bi2O3、SiO2、Al2O3三种物料组成,低温烧结玻璃粉中Bi2O3、SiO2、Al2O3三种物料的重量份依次为20%-40%、40%-50%、10%-30%;a. Preparation of binder phase: the low-temperature molten glass powder is ground in a star ball mill for 10 hours to 12 hours, and the low-temperature molten glass powder after grinding by a star ball mill passes through a 1000-mesh ultrasonic vibrating sieve to obtain a particle diameter of 500 nm. -800 nm of low temperature molten glass powder melted within 400 ° C, wherein the low temperature molten glass powder is composed of Bi 2 O 3 , SiO 2 , Al 2 O 3 materials, and low temperature sintered glass powder Bi 2 O 3 , SiO 2 The weight fraction of the three materials of Al 2 O 3 is 20%-40%, 40%-50%, 10%-30%, respectively;
b、有机载体制备:将溶剂、PVB在60℃-80℃的水浴中用分散机分散2小时-5小时,分散完成后获得混合均匀的溶剂混合物,溶剂混合物中溶剂、PVB两种物料的重量份依次为50%-70%、30%-50%;待溶剂混合物制备完成后,将溶剂混合物、增稠剂、触变剂、消泡剂置于60℃-80℃的水浴中用分散机分散1-3小时,以获得有机载体,有机载体中溶剂混合物、增稠剂、触变剂、消泡剂四种物料的重量份依次为90%-95%、1%-5%、0.5%-3%、0.5%-2%;b. Preparation of organic carrier: Dissolve solvent and PVB in a water bath at 60 ° C - 80 ° C for 2 hours to 5 hours in a dispersing machine. After the dispersion is completed, a homogeneous solvent mixture is obtained, and the weight of the solvent and PVB materials in the solvent mixture is obtained. The order is 50%-70%, 30%-50%; after the preparation of the solvent mixture is completed, the solvent mixture, the thickener, the thixotropic agent, the antifoaming agent are placed in a water bath at 60 ° C - 80 ° C with a dispersing machine Disperse for 1-3 hours to obtain an organic carrier. The weight ratio of the solvent mixture, thickener, thixotropic agent and antifoaming agent in the organic carrier is 90%-95%, 1%-5%, 0.5%. -3%, 0.5%-2%;
c、将粘接相、有机载体、高纯纳米银粉、氧化镧或氧化钇混合置于三辊研磨机中研磨10-15遍,研磨后过800目筛,以获得细度<1μm的厚膜浆料,高纯纳米银粉的粒径值为200 nm -800 nm,厚膜浆料中各组分的重量份依次为:c. The binder phase, the organic carrier, the high-purity nano silver powder, the cerium oxide or the cerium oxide are mixed and ground in a three-roll mill for 10-15 times, and after grinding, pass through a 800 mesh sieve to obtain a thick film having a fineness of <1 μm. Slurry, high purity nano silver powder has a particle size of 200 At nm-800 nm, the weight fraction of each component in the thick film slurry is:
粘接相 10%-40%Bonding phase 10%-40%
有机载体 10%-30%Organic carrier 10%-30%
氧化镧或氧化钇 1%-5%Cerium oxide or cerium oxide 1%-5%
高纯纳米银粉 45%-75%;High purity nano silver powder 45%-75%;
通过上述工艺步骤设计,该一种应用于PI膜的低温烧结厚膜浆料的制备方法能够有效地生产制备上述厚膜浆料。Through the above process step design, the preparation method of the low-temperature sintering thick film slurry applied to the PI film can efficiently produce the above thick film slurry.
具体实施方式detailed description
下面结合具体的实施方式来对本发明进行说明。The invention will now be described in connection with specific embodiments.
实施例一,一种应用于PI膜的低温烧结厚膜浆料,包括有以下重量份的物料,具体为:Embodiment 1 A low-temperature sintering thick film slurry applied to a PI film, comprising the following parts by weight, specifically:
粘接相 20%Bonding phase 20%
有机载体 25%Organic carrier 25%
氧化镧或氧化钇 5%Cerium oxide or antimony oxide 5%
高纯纳米银粉 60%;High purity nano silver powder 60%;
其中,粘结相为低温烧结玻璃粉,低温烧结玻璃粉的粒径值为500 nm -800 nm,低温烧结玻璃粉的熔化温度小于400℃,且低温烧结玻璃粉由Bi2O3、SiO2、Al2O3三种物料组成,低温烧结玻璃粉中Bi2O3、SiO2、Al2O3三种物料的重量份依次为25%、50%、25%;The binder phase is a low-temperature sintered glass powder, the particle size of the low-temperature sintered glass powder is 500 nm to 800 nm, the melting temperature of the low-temperature sintered glass powder is less than 400 ° C, and the low-temperature sintered glass powder is composed of Bi 2 O 3 and SiO 2 . And Al 2 O 3 three materials, the low temperature sintered glass powder Bi 2 O 3 , SiO 2 , Al 2 O 3 three parts of the weight of the order of 25%, 50%, 25%;
有机载体由溶剂混合物、增稠剂、触变剂、消泡剂,有机载体中溶剂混合物、增稠剂、触变剂、消泡剂四种物料的重量份依次为90%、5%、3%、2%,溶剂混合物由溶剂与PVB混合而成,溶剂混合物中溶剂、PVB两种物料的重量份依次为50%、50%。The organic carrier is composed of a solvent mixture, a thickener, a thixotropic agent, an antifoaming agent, a solvent mixture, a thickener, a thixotropic agent and an antifoaming agent in an organic carrier, and the weight fraction of the four materials is 90%, 5%, and 3, respectively. %, 2%, solvent mixture is prepared by mixing solvent and PVB. The solvent and PVB materials in the solvent mixture are 50% and 50% by weight.
其中,溶剂为二乙二醇丁醚醋酸酯、己二酸二甲酯、松油醇或者DBE,增稠剂为氧化聚乙烯蜡,触变剂为聚酰胺蜡,消泡剂为疏水改性二氧化硅与矿物油的混合物,高纯纳米银粉的粒径值为200 nm -800 nm。Wherein, the solvent is diethylene glycol butyl ether acetate, dimethyl adipate, terpineol or DBE, the thickener is oxidized polyethylene wax, the thixotropic agent is polyamide wax, and the antifoaming agent is hydrophobically modified. A mixture of silica and mineral oil, the particle size of the high purity nanosilver is 200. Nm - 800 nm.
通过上述物料配比,本实施例一的应用于PI膜的低温烧结厚膜浆料具有以下优点:1、该厚膜浆料为纳米级的稀土导电发热浆料,颗粒最大粒径<1μm;2、有较低的烧结温度,烧结温度在400℃-500℃;3、烧结时间短,烧结峰值时间在10 min-30min;4、具有较低的方阻,方阻值在5mΩ/□-200 mΩ/□;5、可实现电阻浆料在柔性基材上的低温烧结;6、附着力好且具有好的可焊性,无裂纹和针气孔等缺陷;7、发热强度高,每平方厘米可达20瓦。Through the above material ratio, the low-temperature sintering thick film slurry applied to the PI film of the first embodiment has the following advantages: 1. The thick film slurry is a nano-scale rare earth conductive heating slurry, and the maximum particle diameter of the particles is <1 μm; 2, there is a lower sintering temperature, the sintering temperature is between 400 ° C -500 ° C; 3, the sintering time is short, the sintering peak time is 10 Min-30min; 4, has a low square resistance, square resistance value is 5mΩ / □ -200 MΩ / □; 5, can achieve low temperature sintering of resistive paste on flexible substrate; 6, good adhesion and good solderability, no cracks and pinholes; 7, high heat intensity, per square centimeter Up to 20 watts.
需进一步指出,本实施例一的应用于PI膜的低温烧结厚膜浆料可采用以下制备方法生产制备而成,具体的,一种应用于PI膜的低温烧结厚膜浆料的制备方法,其包括有以下工艺步骤,具体为:It should be further noted that the low-temperature sintering thick film slurry applied to the PI film of the first embodiment can be produced by the following preparation method, and specifically, a method for preparing a low-temperature sintering thick film slurry applied to the PI film, It includes the following process steps, specifically:
a、粘结相制备:将低温熔化玻璃粉置于星型球磨机中研磨10小时-12小时,经星型球磨机研磨后的低温熔化玻璃粉过1000目的超声波振动筛,以得到粒径值为500nm-800 nm的400℃以内熔化的低温熔化玻璃粉,其中,低温熔化玻璃粉由 Bi2O3、SiO2、Al2O3三种物料组成,低温烧结玻璃粉中Bi2O3、SiO2、Al2O3三种物料的重量份依次为25%、50%、25%;a. Preparation of binder phase: the low-temperature molten glass powder is ground in a star ball mill for 10 hours to 12 hours, and the low-temperature molten glass powder after grinding by a star ball mill passes through a 1000-mesh ultrasonic vibrating sieve to obtain a particle diameter of 500 nm. -800 nm of low temperature molten glass powder melted within 400 ° C, wherein the low temperature molten glass powder is composed of Bi 2 O 3 , SiO 2 , Al 2 O 3 materials, and low temperature sintered glass powder Bi 2 O 3 , SiO 2 The parts by weight of the three materials of Al 2 O 3 are 25%, 50% and 25%, respectively;
b、有机载体制备:将溶剂、PVB在60℃-80℃的水浴中用分散机分散2小时-5小时,分散完成后获得混合均匀的溶剂混合物,溶剂混合物中溶剂、PVB两种物料的重量份依次为50%、50%;待溶剂混合物制备完成后,将溶剂混合物、增稠剂、触变剂、消泡剂置于60℃-80℃的水浴中用分散机分散1-3小时,以获得有机载体且有机载体的粘度为80 dPa•s -100 dPa•s,有机载体中溶剂混合物、增稠剂、触变剂、消泡剂四种物料的重量份依次为90%、5%、3%、2%;b. Preparation of organic carrier: Dissolve solvent and PVB in a water bath at 60 ° C - 80 ° C for 2 hours to 5 hours in a dispersing machine. After the dispersion is completed, a homogeneous solvent mixture is obtained, and the weight of the solvent and PVB materials in the solvent mixture is obtained. The parts are 50% and 50% in sequence; after the preparation of the solvent mixture is completed, the solvent mixture, the thickener, the thixotropic agent and the antifoaming agent are placed in a water bath at 60° C. to 80° C. and dispersed in a dispersing machine for 1-3 hours. Obtain an organic carrier and the viscosity of the organic carrier is 80 dPa•s -100 dPa•s, the weight ratio of the solvent mixture, the thickener, the thixotropic agent and the defoaming agent in the organic carrier is 90%, 5%, 3%, 2%;
c、将粘接相、有机载体、高纯纳米银粉、氧化镧或氧化钇混合置于三辊研磨机中研磨10-15遍,研磨后过800目筛,以获得细度<1μm且粘度为500 dPa•s-800dPa•s的厚膜浆料,高纯纳米银粉的粒径值为200 nm -800 nm,厚膜浆料中各组分的重量份依次为:c. mixing the binder phase, the organic carrier, the high-purity nano silver powder, the cerium oxide or the cerium oxide in a three-roll mill for 10-15 times, grinding through a 800 mesh sieve to obtain a fineness <1 μm and a viscosity of 500 The thick film slurry of dPa•s-800dPa•s, the particle size of the high-purity nano silver powder is 200 nm -800 nm, and the weight fraction of each component in the thick film slurry is:
粘接相 20%Bonding phase 20%
有机载体 25%Organic carrier 25%
氧化镧或氧化钇 5%Cerium oxide or antimony oxide 5%
高纯纳米银粉 60%。High purity nano silver powder 60%.
通过上述工艺步骤设计,该应用于PI膜的低温烧结厚膜浆料的制备方法能够有效地生产制备本实施例一的应用于PI膜的低温烧结厚膜浆料。Through the above process step design, the method for preparing the low-temperature sintered thick film slurry applied to the PI film can effectively produce the low-temperature sintered thick film slurry applied to the PI film of the first embodiment.
实施例二,一种应用于PI膜的低温烧结厚膜浆料,包括有以下重量份的物料,具体为:Embodiment 2, a low-temperature sintering thick film slurry applied to a PI film, comprising the following parts by weight, specifically:
粘接相 13%Bonding phase 13%
有机载体 15%Organic carrier 15%
氧化镧或氧化钇 2%Cerium oxide or cerium oxide 2%
高纯纳米银粉 70%;High purity nano silver powder 70%;
其中,粘结相为低温烧结玻璃粉,低温烧结玻璃粉的粒径值为500 nm -800 nm,低温烧结玻璃粉的熔化温度小于400℃,且低温烧结玻璃粉由 Bi2O3、SiO2、Al2O3三种物料组成,低温烧结玻璃粉中Bi2O3、SiO2、Al2O3三种物料的重量份依次为30%、40%、30%;The binder phase is a low-temperature sintered glass powder, the particle size of the low-temperature sintered glass powder is 500 nm to 800 nm, the melting temperature of the low-temperature sintered glass powder is less than 400 ° C, and the low-temperature sintered glass powder is composed of Bi 2 O 3 and SiO 2 . And Al 2 O 3 three materials, the low temperature sintered glass powder Bi 2 O 3 , SiO2, Al2O3 three parts of the weight of the order of 30%, 40%, 30%;
有机载体由溶剂混合物、增稠剂、触变剂、消泡剂,有机载体中溶剂混合物、增稠剂、触变剂、消泡剂四种物料的重量份依次为95%、2%、1.5%、1.5%,溶剂混合物由溶剂与PVB混合而成,溶剂混合物中溶剂、PVB两种物料的重量份依次为70%、30%。The organic carrier is composed of a solvent mixture, a thickener, a thixotropic agent, an antifoaming agent, a solvent mixture, a thickener, a thixotropic agent and an antifoaming agent in an organic carrier, and the weight fraction of the four materials is 95%, 2%, and 1.5, respectively. %, 1.5%, the solvent mixture is prepared by mixing solvent and PVB, and the solvent and PVB materials in the solvent mixture are 70% and 30%, respectively.
其中,溶剂为二乙二醇丁醚醋酸酯、己二酸二甲酯、松油醇或者DBE,增稠剂为氧化聚乙烯蜡,触变剂为聚酰胺蜡,消泡剂为疏水改性二氧化硅与矿物油的混合物,高纯纳米银粉的粒径值为200 nm -800 nm。Wherein, the solvent is diethylene glycol butyl ether acetate, dimethyl adipate, terpineol or DBE, the thickener is oxidized polyethylene wax, the thixotropic agent is polyamide wax, and the antifoaming agent is hydrophobically modified. A mixture of silica and mineral oil, the particle size of the high purity nanosilver is 200. Nm - 800 nm.
通过上述物料配比,本实施例二的应用于PI膜的低温烧结厚膜浆料具有以下优点:1、该厚膜浆料为纳米级的稀土导电发热浆料,颗粒最大粒径<1μm;2、有较低的烧结温度,烧结温度在400℃-500℃;3、烧结时间短,烧结峰值时间在10 min-30min;4、具有较低的方阻,方阻值在5mΩ/□-200 mΩ/□;5、可实现电阻浆料在柔性基材上的低温烧结;6、附着力好且具有好的可焊性,无裂纹和针气孔等缺陷;7、发热强度高,每平方厘米可达20瓦。Through the above material ratio, the low-temperature sintering thick film slurry applied to the PI film of the second embodiment has the following advantages: 1. The thick film slurry is a nano-scale rare earth conductive heating slurry, and the maximum particle size of the particles is <1 μm; 2, there is a lower sintering temperature, the sintering temperature is between 400 ° C -500 ° C; 3, the sintering time is short, the sintering peak time is 10 Min-30min; 4, has a low square resistance, square resistance value is 5mΩ / □ -200 MΩ / □; 5, can achieve low temperature sintering of resistive paste on flexible substrate; 6, good adhesion and good solderability, no cracks and pinholes; 7, high heat intensity, per square centimeter Up to 20 watts.
需进一步指出,本实施例二的应用于PI膜的低温烧结厚膜浆料可采用以下制备方法生产制备而成,具体的,一种应用于PI膜的低温烧结厚膜浆料的制备方法,其包括有以下工艺步骤,具体为:It should be further noted that the low-temperature sintering thick film slurry applied to the PI film of the second embodiment can be produced by the following preparation method, and specifically, a method for preparing a low-temperature sintering thick film slurry applied to the PI film, It includes the following process steps, specifically:
a、粘结相制备:将低温熔化玻璃粉置于星型球磨机中研磨10小时-12小时,经星型球磨机研磨后的低温熔化玻璃粉过1000目的超声波振动筛,以得到粒径值为500nm-800 nm的400℃以内熔化的低温熔化玻璃粉,其中,低温熔化玻璃粉由 Bi2O3、SiO2、Al2O3三种物料组成,低温烧结玻璃粉中Bi2O3、SiO2、Al2O3三种物料的重量份依次为30%、40%、30%;a. Preparation of binder phase: the low-temperature molten glass powder is ground in a star ball mill for 10 hours to 12 hours, and the low-temperature molten glass powder after grinding by a star ball mill passes through a 1000-mesh ultrasonic vibrating sieve to obtain a particle diameter of 500 nm. -800 nm of low temperature molten glass powder melted within 400 ° C, wherein the low temperature molten glass powder is composed of Bi 2 O 3 , SiO 2 , Al 2 O 3 materials, and low temperature sintered glass powder Bi 2 O 3 , SiO 2 The weight fraction of the three materials of Al 2 O 3 is 30%, 40%, 30%;
b、有机载体制备:将溶剂、PVB在60℃-80℃的水浴中用分散机分散2小时-5小时,分散完成后获得混合均匀的溶剂混合物,溶剂混合物中溶剂、PVB两种物料的重量份依次为70%、30%;待溶剂混合物制备完成后,将溶剂混合物、增稠剂、触变剂、消泡剂置于60℃-80℃的水浴中用分散机分散1-3小时,以获得有机载体且有机载体的粘度为80 dPa•s -100 dPa•s,有机载体中溶剂混合物、增稠剂、触变剂、消泡剂四种物料的重量份依次为95%、2%、1.5%、1.5%;b. Preparation of organic carrier: Dissolve solvent and PVB in a water bath at 60 ° C - 80 ° C for 2 hours to 5 hours in a dispersing machine. After the dispersion is completed, a homogeneous solvent mixture is obtained, and the weight of the solvent and PVB materials in the solvent mixture is obtained. The order is 70%, 30%; after the preparation of the solvent mixture is completed, the solvent mixture, the thickener, the thixotropic agent, the antifoaming agent are placed in a water bath at 60 ° C - 80 ° C and dispersed in a dispersing machine for 1-3 hours. Obtain an organic carrier and the viscosity of the organic carrier is 80 dPa•s -100 dPa•s, the weight ratio of the solvent mixture, thickener, thixotropic agent and antifoaming agent in the organic carrier is 95%, 2%, 1.5%, 1.5%;
c、将粘接相、有机载体、高纯纳米银粉、氧化镧或氧化钇混合置于三辊研磨机中研磨10-15遍,研磨后过800目筛,以获得细度<1μm且粘度为500 dPa•s-800dPa•s的厚膜浆料,高纯纳米银粉的粒径值为200 nm -800 nm,厚膜浆料中各组分的重量份依次为:c. mixing the binder phase, the organic carrier, the high-purity nano silver powder, the cerium oxide or the cerium oxide in a three-roll mill for 10-15 times, grinding through a 800 mesh sieve to obtain a fineness <1 μm and a viscosity of 500 The thick film slurry of dPa•s-800dPa•s, the particle size of the high-purity nano silver powder is 200 nm -800 nm, and the weight fraction of each component in the thick film slurry is:
粘接相 13%Bonding phase 13%
有机载体 15%Organic carrier 15%
氧化镧或氧化钇 2%Cerium oxide or cerium oxide 2%
高纯纳米银粉 70%。High purity nano silver powder 70%.
通过上述工艺步骤设计,该应用于PI膜的低温烧结厚膜浆料的制备方法能够有效地生产制备本实施例二的应用于PI膜的低温烧结厚膜浆料。Through the above process step design, the preparation method of the low-temperature sintering thick film slurry applied to the PI film can effectively produce the low-temperature sintered thick film slurry applied to the PI film of the second embodiment.
实施例三,一种应用于PI膜的低温烧结厚膜浆料,包括有以下重量份的物料,具体为:Embodiment 3, a low-temperature sintering thick film slurry applied to a PI film, comprising the following parts by weight, specifically:
粘接相 30%Bonding phase 30%
有机载体 19%Organic carrier 19%
氧化镧或氧化钇 1%Antimony oxide or antimony oxide 1%
高纯纳米银粉 50%;High purity nano silver powder 50%;
其中,粘结相为低温烧结玻璃粉,低温烧结玻璃粉的粒径值为500 nm -800 nm,低温烧结玻璃粉的熔化温度小于400℃,且低温烧结玻璃粉由Bi2O3、SiO2、Al2O3三种物料组成,低温烧结玻璃粉中Bi2O3、SiO2、Al2O3三种物料的重量份依次为40%、50%、10%;The binder phase is a low-temperature sintered glass powder, the particle size of the low-temperature sintered glass powder is 500 nm to 800 nm, the melting temperature of the low-temperature sintered glass powder is less than 400 ° C, and the low-temperature sintered glass powder is composed of Bi 2 O 3 and SiO 2 . And Al 2 O 3 three materials, the low temperature sintered glass powder Bi 2 O 3 , SiO 2 , Al 2 O 3 three parts of the weight of the order of 40%, 50%, 10%;
有机载体由溶剂混合物、增稠剂、触变剂、消泡剂,有机载体中溶剂混合物、增稠剂、触变剂、消泡剂四种物料的重量份依次为92%、4%、2%、2%,溶剂混合物由溶剂与PVB混合而成,溶剂混合物中溶剂、PVB两种物料的重量份依次为70%、30%。The organic vehicle comprises 92%, 4%, 2 parts by weight of the solvent mixture, the thickener, the thixotropic agent, the antifoaming agent, the solvent mixture, the thickener, the thixotropic agent and the antifoaming agent in the organic carrier. %, 2%, solvent mixture is prepared by mixing solvent and PVB. The solvent and PVB materials in the solvent mixture are 70% and 30%, respectively.
其中,溶剂为二乙二醇丁醚醋酸酯、己二酸二甲酯、松油醇或者DBE,增稠剂为氧化聚乙烯蜡,触变剂为聚酰胺蜡,消泡剂为疏水改性二氧化硅与矿物油的混合物,高纯纳米银粉的粒径值为200 nm -800 nm。Wherein, the solvent is diethylene glycol butyl ether acetate, dimethyl adipate, terpineol or DBE, the thickener is oxidized polyethylene wax, the thixotropic agent is polyamide wax, and the antifoaming agent is hydrophobically modified. A mixture of silica and mineral oil, the particle size of the high purity nanosilver is 200. Nm - 800 nm.
通过上述物料配比,本实施例三的应用于PI膜的低温烧结厚膜浆料具有以下优点:1、该厚膜浆料为纳米级的稀土导电发热浆料,颗粒最大粒径<1μm;2、有较低的烧结温度,烧结温度在400℃-500℃;3、烧结时间短,烧结峰值时间在10 min-30min;4、具有较低的方阻,方阻值在5mΩ/□-200 mΩ/□;5、可实现电阻浆料在柔性基材上的低温烧结;6、附着力好且具有好的可焊性,无裂纹和针气孔等缺陷;7、发热强度高,每平方厘米可达20瓦。The low-temperature sintering thick film slurry applied to the PI film of the third embodiment has the following advantages by the above material ratio: 1. The thick film slurry is a nano-scale rare earth conductive heating slurry, and the maximum particle diameter is <1 μm; 2, there is a lower sintering temperature, the sintering temperature is between 400 ° C -500 ° C; 3, the sintering time is short, the sintering peak time is 10 Min-30min; 4, has a low square resistance, square resistance value is 5mΩ / □ -200 MΩ / □; 5, can achieve low temperature sintering of resistive paste on flexible substrate; 6, good adhesion and good solderability, no cracks and pinholes; 7, high heat intensity, per square centimeter Up to 20 watts.
需进一步指出,本实施例三的应用于PI膜的低温烧结厚膜浆料可采用以下制备方法生产制备而成,具体的,一种应用于PI膜的低温烧结厚膜浆料的制备方法,其包括有以下工艺步骤,具体为:It should be further noted that the low-temperature sintering thick film slurry applied to the PI film of the third embodiment can be produced by the following preparation method, and specifically, a method for preparing a low-temperature sintering thick film slurry applied to the PI film, It includes the following process steps, specifically:
a、粘结相制备:将低温熔化玻璃粉置于星型球磨机中研磨10小时-12小时,经星型球磨机研磨后的低温熔化玻璃粉过1000目的超声波振动筛,以得到粒径值为500nm-800 nm的400℃以内熔化的低温熔化玻璃粉,其中,低温熔化玻璃粉由Bi2O3、SiO2、Al2O3三种物料组成,低温烧结玻璃粉中Bi2O3、SiO2、Al2O3三种物料的重量份依次为40%、50%、10%;a. Preparation of binder phase: the low-temperature molten glass powder is ground in a star ball mill for 10 hours to 12 hours, and the low-temperature molten glass powder after grinding by a star ball mill passes through a 1000-mesh ultrasonic vibrating sieve to obtain a particle diameter of 500 nm. -800 nm of low temperature molten glass powder melted within 400 ° C, wherein the low temperature molten glass powder is composed of Bi 2 O 3 , SiO 2 , Al 2 O 3 materials, and low temperature sintered glass powder Bi 2 O 3 , SiO 2 The weight fraction of the three materials of Al 2 O 3 is 40%, 50%, and 10%, respectively;
b、有机载体制备:将溶剂、PVB在60℃-80℃的水浴中用分散机分散2小时-5小时,分散完成后获得混合均匀的溶剂混合物,溶剂混合物中溶剂、PVB两种物料的重量份依次为70%、30%;待溶剂混合物制备完成后,将溶剂混合物、增稠剂、触变剂、消泡剂置于60℃-80℃的水浴中用分散机分散1-3小时,以获得有机载体且有机载体的粘度为80 dPa•s -100 dPa•s,有机载体中溶剂混合物、增稠剂、触变剂、消泡剂四种物料的重量份依次为92%、4%、2%、2%;b. Preparation of organic carrier: Dissolve solvent and PVB in a water bath at 60 ° C - 80 ° C for 2 hours to 5 hours in a dispersing machine. After the dispersion is completed, a homogeneous solvent mixture is obtained, and the weight of the solvent and PVB materials in the solvent mixture is obtained. The order is 70%, 30%; after the preparation of the solvent mixture is completed, the solvent mixture, the thickener, the thixotropic agent, the antifoaming agent are placed in a water bath at 60 ° C - 80 ° C and dispersed in a dispersing machine for 1-3 hours. Obtain an organic carrier and the viscosity of the organic carrier is 80 dPa•s -100 dPa•s, the weight ratio of the solvent mixture, the thickener, the thixotropic agent and the defoaming agent in the organic carrier is 92%, 4%, 2%, 2%;
c、将粘接相、有机载体、高纯纳米银粉、氧化镧或氧化钇混合置于三辊研磨机中研磨10-15遍,研磨后过800目筛,以获得细度<1μm且粘度为500 dPa•s-800dPa•s的厚膜浆料,高纯纳米银粉的粒径值为200 nm -800 nm,厚膜浆料中各组分的重量份依次为:c. mixing the binder phase, the organic carrier, the high-purity nano silver powder, the cerium oxide or the cerium oxide in a three-roll mill for 10-15 times, grinding through a 800 mesh sieve to obtain a fineness <1 μm and a viscosity of 500 The thick film slurry of dPa•s-800dPa•s, the particle size of the high-purity nano silver powder is 200 nm -800 nm, and the weight fraction of each component in the thick film slurry is:
粘接相 30%Bonding phase 30%
有机载体 19%Organic carrier 19%
氧化镧或氧化钇 1%Antimony oxide or antimony oxide 1%
高纯纳米银粉 50%。High purity nano silver powder 50%.
通过上述工艺步骤设计,该应用于PI膜的低温烧结厚膜浆料的制备方法能够有效地生产制备本实施例三的应用于PI膜的低温烧结厚膜浆料。Through the above process step design, the preparation method of the low-temperature sintering thick film slurry applied to the PI film can effectively produce the low-temperature sintered thick film slurry applied to the PI film of the third embodiment.
以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above content is only a preferred embodiment of the present invention, and those skilled in the art will have a change in the specific embodiment and application scope according to the idea of the present invention. The content of the present specification should not be construed as the present invention. limits.

Claims (9)

  1. 一种应用于PI膜的低温烧结厚膜浆料,其特征在于,包括有以下重量份的物料,具体为: A low-temperature sintering thick film slurry applied to a PI film, which comprises the following parts by weight, specifically:
    粘接相 10%-40%Bonding phase 10%-40%
    有机载体 10%-30%Organic carrier 10%-30%
    氧化镧或氧化钇 1%-5%Cerium oxide or cerium oxide 1%-5%
    高纯纳米银粉 45%-75%;High purity nano silver powder 45%-75%;
    其中,粘结相为低温烧结玻璃粉,低温烧结玻璃粉的粒径值为500 nm -800 nm,低温烧结玻璃粉的熔化温度小于400℃,且低温烧结玻璃粉由 Bi2O3、SiO2、Al2O3三种物料组成,低温烧结玻璃粉中Bi2O3、SiO2、Al2O3三种物料的重量份依次为20%-40%、40%-50%、10%-30%;The binder phase is a low-temperature sintered glass powder, the particle size of the low-temperature sintered glass powder is 500 nm to 800 nm, the melting temperature of the low-temperature sintered glass powder is less than 400 ° C, and the low-temperature sintered glass powder is composed of Bi 2 O 3 and SiO 2 . And Al 2 O 3 three materials, the low-temperature sintered glass powder Bi 2 O 3 , SiO 2 , Al 2 O 3 three parts of the weight of the order of 20% -40%, 40% -50%, 10% - 30%;
    有机载体由溶剂混合物、增稠剂、触变剂、消泡剂,有机载体中溶剂混合物、增稠剂、触变剂、消泡剂四种物料的重量份依次为90%-95%、1%-5%、0.5%-3%、0.5%-2%,溶剂混合物由溶剂与PVB混合而成,溶剂混合物中溶剂、PVB两种物料的重量份依次为50%-70%、30%-50%。 The organic carrier is composed of a solvent mixture, a thickener, a thixotropic agent, an antifoaming agent, a solvent mixture, a thickener, a thixotropic agent and an antifoaming agent in an organic carrier, and the weight of the four materials is 90%-95%, 1 %-5%, 0.5%-3%, 0.5%-2%, the solvent mixture is prepared by mixing solvent and PVB. The solvent and PVB materials in the solvent mixture are 50%-70% and 30%, respectively. 50%.
  2. 根据权利要求1所述的一种应用于PI膜的低温烧结厚膜浆料,其特征在于:所述溶剂为二乙二醇丁醚醋酸酯、己二酸二甲酯、松油醇或者DBE。The low-temperature sintering thick film slurry applied to a PI film according to claim 1, wherein the solvent is diethylene glycol butyl ether acetate, dimethyl adipate, terpineol or DBE .
  3. 根据权利要求2所述的一种应用于PI膜的低温烧结厚膜浆料,其特征在于:所述增稠剂为氧化聚乙烯蜡。A low-temperature sintered thick film paste applied to a PI film according to claim 2, wherein the thickener is an oxidized polyethylene wax.
  4. 根据权利要求3所述的一种应用于PI膜的低温烧结厚膜浆料,其特征在于:所述触变剂为聚酰胺蜡。A low-temperature sintered thick film paste applied to a PI film according to claim 3, wherein the thixotropic agent is a polyamide wax.
  5. 根据权利要求4所述的一种应用于PI膜的低温烧结厚膜浆料,其特征在于:所述消泡剂为疏水改性二氧化硅与矿物油的混合物。A low-temperature sintered thick film paste applied to a PI film according to claim 4, wherein the antifoaming agent is a mixture of hydrophobically modified silica and mineral oil.
  6. 根据权利要求5所述的一种应用于PI膜的低温烧结厚膜浆料,其特征在于:所述高纯纳米银粉的粒径值为200 nm -800 nm。A low-temperature sintering thick film paste applied to a PI film according to claim 5, wherein the high-purity nano silver powder has a particle diameter of 200 nm - 800 Nm.
  7. 一种应用于PI膜的低温烧结厚膜浆料的制备方法,其特征在于,包括有以下工艺步骤,具体为:A method for preparing a low-temperature sintering thick film slurry applied to a PI film, comprising the following process steps, specifically:
    a、粘结相制备:将低温熔化玻璃粉置于星型球磨机中研磨10小时-12小时,经星型球磨机研磨后的低温熔化玻璃粉过1000目的超声波振动筛,以得到粒径值为500nm-800 nm的400℃以内熔化的低温熔化玻璃粉,其中,低温熔化玻璃粉由Bi2O3、SiO2、Al2O3三种物料组成,低温烧结玻璃粉中Bi2O3、SiO2、Al2O3三种物料的重量份依次为20%-40%、40%-50%、10%-30%;a. Preparation of binder phase: the low-temperature molten glass powder is ground in a star ball mill for 10 hours to 12 hours, and the low-temperature molten glass powder after grinding by a star ball mill passes through a 1000-mesh ultrasonic vibrating sieve to obtain a particle diameter of 500 nm. -800 nm of low temperature molten glass powder melted within 400 ° C, wherein the low temperature molten glass powder is composed of Bi 2 O 3 , SiO 2 , Al 2 O 3 materials, and low temperature sintered glass powder Bi 2 O 3 , SiO 2 The weight fraction of the three materials of Al 2 O 3 is 20%-40%, 40%-50%, 10%-30%, respectively;
    b、有机载体制备:将溶剂、PVB在60℃-80℃的水浴中用分散机分散2小时-5小时,分散完成后获得混合均匀的溶剂混合物,溶剂混合物中溶剂、PVB两种物料的重量份依次为50%-70%、30%-50%;待溶剂混合物制备完成后,将溶剂混合物、增稠剂、触变剂、消泡剂置于60℃-80℃的水浴中用分散机分散1-3小时,以获得有机载体,有机载体中溶剂混合物、增稠剂、触变剂、消泡剂四种物料的重量份依次为90%-95%、1%-5%、0.5%-3%、0.5%-2%;b. Preparation of organic carrier: Dissolve solvent and PVB in a water bath at 60 ° C - 80 ° C for 2 hours to 5 hours in a dispersing machine. After the dispersion is completed, a homogeneous solvent mixture is obtained, and the weight of the solvent and PVB materials in the solvent mixture is obtained. The order is 50%-70%, 30%-50%; after the preparation of the solvent mixture is completed, the solvent mixture, the thickener, the thixotropic agent, the antifoaming agent are placed in a water bath at 60 ° C - 80 ° C with a dispersing machine Disperse for 1-3 hours to obtain an organic carrier. The weight ratio of the solvent mixture, thickener, thixotropic agent and antifoaming agent in the organic carrier is 90%-95%, 1%-5%, 0.5%. -3%, 0.5%-2%;
    c、将粘接相、有机载体、高纯纳米银粉、氧化镧或氧化钇混合置于三辊研磨机中研磨10-15遍,研磨后过800目筛,以获得细度<1μm的厚膜浆料,高纯纳米银粉的粒径值为200 nm -800 nm,厚膜浆料中各组分的重量份依次为:c. The binder phase, the organic carrier, the high-purity nano silver powder, the cerium oxide or the cerium oxide are mixed and ground in a three-roll mill for 10-15 times, and after grinding, pass through a 800 mesh sieve to obtain a thick film having a fineness of <1 μm. Slurry, high purity nano silver powder has a particle size of 200 At nm-800 nm, the weight fraction of each component in the thick film slurry is:
    粘接相 10%-40%Bonding phase 10%-40%
    有机载体 10%-30%Organic carrier 10%-30%
    氧化镧或氧化钇 1%-5%Cerium oxide or cerium oxide 1%-5%
    高纯纳米银粉 45%-75%。High purity nano silver powder 45%-75%.
  8. 根据权利要求7所述的一种应用于PI膜的低温烧结厚膜浆料的制备方法,其特征在于:所述有机载体的粘度为80 dPa•s -100 dPa•s。A method for preparing a low-temperature sintered thick film paste for use in a PI film according to claim 7, wherein the organic carrier has a viscosity of 80 dPa·s -100 dPa•s.
  9. 根据权利要求8所述的一种应用于PI膜的低温烧结厚膜浆料的制备方法,其特征在于:所述厚膜浆料的粘度为500 dPa•s-800dPa•s。A method for preparing a low-temperature sintered thick film paste applied to a PI film according to claim 8, wherein the thick film paste has a viscosity of 500 dPa•s-800dPa•s.
PCT/CN2016/113333 2016-05-11 2016-12-30 Low-temperature sintered thick film paste applied to pi film and method for preparing same WO2017193598A1 (en)

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