WO2017177703A1 - 一种浮选药剂乳化控制添加设备 - Google Patents
一种浮选药剂乳化控制添加设备 Download PDFInfo
- Publication number
- WO2017177703A1 WO2017177703A1 PCT/CN2016/109363 CN2016109363W WO2017177703A1 WO 2017177703 A1 WO2017177703 A1 WO 2017177703A1 CN 2016109363 W CN2016109363 W CN 2016109363W WO 2017177703 A1 WO2017177703 A1 WO 2017177703A1
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- WO
- WIPO (PCT)
- Prior art keywords
- flotation
- dosing
- emulsification
- tank
- metering pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/14—Flotation machines
- B03D1/1443—Feed or discharge mechanisms for flotation tanks
- B03D1/145—Feed mechanisms for reagents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B13/00—Control arrangements specially adapted for wet-separating apparatus or for dressing plant, using physical effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/14—Flotation machines
Definitions
- the invention relates to a flotation medicament emulsification control adding device, in particular to a flotation medicament emulsification control adding device used in the coal preparation field.
- Flotation is the separation of useful minerals and unwanted minerals under the action of chemicals, depending on the nature of the mineral surface.
- the main factors affecting the flotation process are the amount of pulp, the concentration of pulp, the composition of the grain size and the pharmaceutical system.
- the flotation process has many influencing factors and is difficult to control. With the rapid development of detection technology, control technology and actuators in recent years, the flotation automatic control technology has also been innovated and developed.
- the coal preparation plant generally uses the flotation method to sort 0.5-0mm slime.
- the coal slurry accounts for 20% to 30% of the total amount of washed raw coal.
- the product index is controlled by adjusting the pharmaceutical system.
- the index control is based on the production experience of the operator. There is no theoretical guidance.
- the manual adjustment method is neither accurate nor timely, and directly affects the economic benefits of the coal preparation plant.
- many researchers at home and abroad have carried out optimization flotation process to improve the automation of flotation process. Due to the complexity of flotation process control, many researchers have studied the process control of flotation from different angles.
- Quantitative dosing using a metering pump to directly add the agent to each dosing point, this method can effectively count the drug consumption, and accurately add each point. There is a problem that the dosing amount is not affected by the slurry flow rate and concentration fluctuation, resulting in Waste of medicine.
- the method can accurately control the total amount of the drug to be added, and the purpose of saving the medicament can be achieved after emulsification.
- a flotation agent emulsification control adding device having a simple structure, a foam layer monitoring, a medicament metering, a medicament emulsification preparation and an accurate point addition function, and an automatic control or a remote control of a point-dosing dosing is provided.
- the flotation agent emulsification control adding device of the present invention comprises a flotation feed flow concentration detecting system, and the flotation feed flow concentration detecting system comprises a flow meter and a density disposed on the flotation machine feeding pipe.
- the utility model is characterized in that: the flotation machine feeding pipeline is connected with a control system through a line, and the control system is respectively connected with a medicament metering and emulsifying multi-point adding system and a flotation foam product monitoring system;
- the control system includes a PLC control cabinet and a host computer connected to each other;
- the pharmaceutical metering and emulsifying multi-point adding system comprises a medicine box, a metering pump, an emulsification pump, a medicinal metering pump and a medicament buffer tank
- the medicine tank is composed of a collector tank and a foaming agent tank
- the collector tank and the The top of the foaming tank is respectively provided with a dosing port
- the side of the collecting agent tank and the foaming agent tank are respectively provided with an overflow pipe
- the overflow pipe is provided with a valve
- a plurality of output of the collector tank and the foaming agent tank After the pipeline is summarized, it is connected with the input end of the emulsification pump, and a plurality of output pipelines are provided with a shut-off valve on the summary line
- each output pipeline of the collector tank and the foaming agent tank is respectively provided with a metering pump, and two metering pumps
- a valve is arranged on the output pipe of the side, and a clean water pipe is connected to the input end of the e
- the flotation foam product monitoring system is a surveillance camera disposed on the flotation device, and the surveillance camera is connected to the upper computer.
- the collector tank, the foamer tank, and the overflow pipe of the medicament buffer tank are connected to each other and discharged.
- the dosing point of the flotation process is 1-3, and the dosing ratio of each dosing point is input on the upper computer, and the upper machine controls the dosing pump to add the prepared medicament to each dosing point.
- the monitoring camera disposed on the flotation device monitors the condition of the foam product in the flotation device in real time, and adjusts the dosing system according to the foam condition and the product index to control the product quality.
- Each of the metering pump and the dosing pump has a safety valve and a ball valve on both sides of the input end and the output section, and the input end of the metering pump and the dosing pump are respectively provided
- the filter, the metering pump and the dosing metering pump are respectively connected with a buffer and a pressure gauge through a valve.
- Figure 1 shows the flotation feed detection
- Figure 2 is a multi-point addition of a pharmaceutical metering emulsion
- Figure 3 is a schematic diagram of the control of the flotation process parameters
- 1-flow meter 2-density meter, 3-emulsifier pump, 4-metering pump, 5-dosing metering pump, 6-collector tank, 7-foaming tank, 8-agent buffer tank, 9-Clear water flow meter, 10-electric valve, 11-upper machine, 12-PLC control cabinet, 13-detection system, 14-control system, 15-dosing system, 16-flotation equipment, 17-surveillance camera.
- the pharmaceutical metering and emulsifying multi-point adding system comprises a medicine box, a metering pump 4, an emulsification pump 3, a medicinal metering pump 5 and a medicament buffer tank 8, and the medicine tank is composed of a collector tank.
- a charging port is respectively arranged on the top of the collector tank 6 and the foaming agent tank 7, and a plurality of overflow pipes are respectively arranged on the sides of the collector tank 6 and the foaming agent tank 7,
- Each of the overflow pipes is provided with a ball valve and a flow meter, and the overflow tanks of the collector tank 6, the foaming agent tank 7 and the medicament buffer tank 8 are connected to each other, the collector tank 6 and the foaming agent tank
- the output line of 7 is connected to the input end of the emulsification pump 3, and the collector tank 6
- a plurality of metering pumps 4 are respectively disposed on the output lines of the foaming agent tank 7, and the metering pumps 4 are reserved for each other, and the metering pump 4 respectively feeds the collector and the foaming agent into the emulsification pump 3, and the emulsification pump 3
- a clear water pipeline is connected to the input end, and a clear water flow meter 9 and an electric valve 10 are respectively disposed on the clear water pipe.
- the output end of the emulsification pump 3 is connected to the medicament buffer tank 8 through the pipeline, and the medicament buffer tank 8 is respectively provided with plus The medicine port and the overflow pipe with the valve, the output end of the medicament buffer tank 8 are respectively connected with a plurality of dosing points through the pipeline, and the dosing pump 5 is provided on the pipes of the plurality of dosing points, and the emulsifying pump will be The medicament and water are emulsified and then fed into the medicament storage tank 8, and the emulsified medicament is added to the different dosing points through the metering pump 5;
- Each of the metering pump 4 and the dosing pump 5 has a safety valve and a ball valve on both sides of the input end and the output section, and the input end of the metering pump 4 and the dosing pump 5 are respectively provided with a filter, a metering pump 4 and the dosing metering pump 5 are respectively connected with a buffer and a pressure gauge through a valve;
- the concentration of the emulsified medicament can be controlled by the metering pump 4 and the electric valve 10 to be a certain value, and the dosing point of the flotation process is 1-3, and the dosing ratio of each dosing point is input on the upper machine 11
- the upper computer 11 controls the dosing and metering pump 5 to add the prepared medicament to each dosing point, and according to the amount of dry coal mud measured by the flotation feed flow concentration detecting system 13, the dosing amount of the coal is input in the upper machine 11. And the ratio of the medicament, the upper computer 11 transmits the calculation result to the PLC control cabinet 12, and the PLC control cabinet 12 controls the connected metering pump 4 to perform the dosing amount control;
- the flotation foam product monitoring system is a surveillance camera 17 disposed on the flotation device 16, the surveillance camera 17 is connected to the upper computer, and the surveillance camera 17 monitors the condition of the foam product in the flotation device 16 in real time, according to the foam condition and the product.
- the indicators adjust the dosing system to control product quality;
- the control system includes a PLC control cabinet 12 and a host computer 11 that are connected to each other.
- the amount of dry coal slurry in the flotation feed can guide the total dosing amount in the flotation process, and the dosing amount, the dosing ratio and the dosing amount at each point according to the amount of dry coal slurry in the flotation feed. control.
- the consumption of the medicament is K (kg/t)
- the ratio of the drug is n is fixed
- the amount of water added to the emulsification pump 3 is Q 1
- only the input of the medicament at the control interface is K
- the drug ratio n, the ratio of the drug dosing point d 1 : d 2 : d 3 The dosing amount at each point can be calculated, and the calculation process is as follows.
- control methods and test results can be automatically detected and controlled, and the system can be incorporated into the centralized control system.
- the control system is switched to the manual state, manual operation is performed, the dosage, the proportion of the medicament and the dosage of each point are tracked, and the optimal pharmaceutical system is sought to guide the automatic control of the medicament.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biotechnology (AREA)
- Accessories For Mixers (AREA)
Abstract
Description
Claims (5)
- 一种浮选药剂乳化控制添加设备,包括浮选入料流量浓度检测系统(13),浮选入料流量浓度检测系统(13)包括设置在浮选机入料管道上的流量计(1)和密度计(2),其特征在于:浮选机入料管道通过线路连接有控制系统(14),控制系统(14)分别连接有药剂计量乳化多点添加系统(15)和浮选泡沫产品监控系统;所述控制系统包括相互连接的PLC控制柜(12)和上位机(11);所述药剂计量乳化多点添加系统包括药剂箱、计量泵(4)、乳化泵(3)、加药计量泵(5)和药剂缓冲罐(8),所述药剂箱由捕收剂罐(6)和起泡剂罐(7)构成,捕收剂罐(6)和起泡剂罐(7)顶部分别设有加药口,捕收剂罐(6)和起泡剂罐(7)的侧面分别设有溢流管,溢流管上设有阀门,捕收剂罐(6)和起泡剂罐(7)的多条输出管路汇总后与乳化泵(3)的输入端相连接,多条输出管路汇总线路上设有截止阀,捕收剂罐(6)和起泡剂罐(7)的每一条输出管路上分别设有计量泵(4),计量泵(4)两侧的输出管路上设有阀门,乳化泵(3)的输入端上连接有清水管路,清水管路上分别设有清水流量计(9)和电动阀门(10),乳化泵(3)的输出端通过管路与药剂缓冲罐(8)相连接,药剂缓冲罐(8)上分别设有加药口和设有阀门的溢流管,药剂缓冲罐(8)的输出端通过管道分别连接有多个加药点,多个加药点的管道上均设有加药计量泵(5),根据浮选入料流量浓度检测系统(13)测出的干煤泥量,在上位机(11)中输入吨煤加药量和药剂比例,上位机(11)将计算结果传到PLC控制柜(12),PLC控制柜(12)控制相连接的计量泵(4)进行加药量控制;所述浮选泡沫产品监控系统为设置在浮选设备(16)上的监控摄像头(17),监控摄像头(17)与上位机相连接。
- 根据权利要求1所述的浮选药剂乳化控制添加设备,其特征在于:所述捕收剂罐(6)、起泡剂罐(7)和药剂缓冲罐(8)的溢流管相互连接排出。
- 根据权利要求1所述的浮选药剂乳化控制添加设备,其特征在于:所述浮选过程的加药点为1-3个,在上位机(11)上输入各加药点的加药比例,上位机(11)控制加药计量泵(5)将制备好的药剂添加到各个加药点。
- 根据权利要求1所述的浮选药剂乳化控制添加设备,其特征在于:所述设在浮选设备(16)上的监控摄像头(17)实时监控浮选设备(16)内泡沫产品的状况,根据泡沫状况和产品指标对加药制度进行调整,控制产品质量。
- 根据权利要求1所述的浮选药剂乳化控制添加设备,其特征在于:所述每个计量泵(4)和加药计量泵(5)的输入端和输出段两侧均设有安全阀和球阀,计量泵(4)和加药计量泵(5)的输入端上分别设有过滤器,计量泵(4)和加药计量泵(5)上分别通过阀门顺序连接有缓冲器和压力表。
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RU2018111527A RU2685589C1 (ru) | 2016-04-13 | 2016-12-12 | Устройство для эмульгирования и управляемого добавления флотационного реагента |
| AU2016403035A AU2016403035B2 (en) | 2016-04-13 | 2016-12-12 | Device for emulsification and controlled addition of flotation agent |
| CA2995426A CA2995426C (en) | 2016-04-13 | 2016-12-12 | Device for emulsification and controlled addition of flotation agent |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610229267.7 | 2016-04-13 | ||
| CN201610229267.7A CN105903574A (zh) | 2016-04-13 | 2016-04-13 | 一种浮选药剂乳化控制添加设备 |
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| Publication Number | Publication Date |
|---|---|
| WO2017177703A1 true WO2017177703A1 (zh) | 2017-10-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/CN2016/109363 Ceased WO2017177703A1 (zh) | 2016-04-13 | 2016-12-12 | 一种浮选药剂乳化控制添加设备 |
Country Status (5)
| Country | Link |
|---|---|
| CN (1) | CN105903574A (zh) |
| AU (1) | AU2016403035B2 (zh) |
| CA (1) | CA2995426C (zh) |
| RU (1) | RU2685589C1 (zh) |
| WO (1) | WO2017177703A1 (zh) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107638961A (zh) * | 2017-10-26 | 2018-01-30 | 唐山市德丰机械设备有限公司 | 一种煤炭浮选自动加药系统 |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105903574A (zh) * | 2016-04-13 | 2016-08-31 | 中国矿业大学 | 一种浮选药剂乳化控制添加设备 |
| CN106423585A (zh) * | 2016-11-30 | 2017-02-22 | 丹东东方测控技术股份有限公司 | 柱塞式浮选加药机 |
| CN106902988B (zh) * | 2017-04-10 | 2019-01-08 | 中国矿业大学 | 一种浮游选煤过程自动控制系统与方法 |
| CN108255082A (zh) * | 2017-12-31 | 2018-07-06 | 天津美腾科技有限公司 | 基于矿浆灰分检测和浮选入料信息的浮选智能控制系统 |
| CN108499745B (zh) * | 2018-02-06 | 2020-04-17 | 安徽理工大学 | 一种难选矿物浮选系统及浮选工艺 |
| RU2690078C1 (ru) * | 2018-06-04 | 2019-05-30 | Общество с ограниченной ответственностью "Таилс КО" | Флотационный классификатор |
| CN110961257A (zh) * | 2019-11-27 | 2020-04-07 | 天地(唐山)矿业科技有限公司 | 一种煤用浮选机药剂计量、调节、添加的装置及方法 |
| CN111167615A (zh) * | 2020-02-25 | 2020-05-19 | 淮北矿业股份有限公司 | 一种用于煤泥浮选加药的系统及其加药方法 |
| CN113510008A (zh) * | 2021-04-25 | 2021-10-19 | 江苏仕能工业技术有限公司 | 一种自动浮选加药系统 |
| CN114570532A (zh) * | 2022-03-03 | 2022-06-03 | 华北理工大学 | 一种自动浮选加药系统 |
| CN119912046B (zh) * | 2025-04-03 | 2025-06-10 | 内蒙古农业大学 | 一种流域生态治理水质提升处理系统 |
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- 2016-12-12 WO PCT/CN2016/109363 patent/WO2017177703A1/zh not_active Ceased
- 2016-12-12 AU AU2016403035A patent/AU2016403035B2/en active Active
- 2016-12-12 CA CA2995426A patent/CA2995426C/en active Active
- 2016-12-12 RU RU2018111527A patent/RU2685589C1/ru active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107638961A (zh) * | 2017-10-26 | 2018-01-30 | 唐山市德丰机械设备有限公司 | 一种煤炭浮选自动加药系统 |
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| Publication number | Publication date |
|---|---|
| AU2016403035B2 (en) | 2019-03-21 |
| RU2685589C1 (ru) | 2019-04-22 |
| CA2995426C (en) | 2020-09-22 |
| CA2995426A1 (en) | 2017-10-19 |
| CN105903574A (zh) | 2016-08-31 |
| AU2016403035A1 (en) | 2018-03-01 |
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