WO2017177539A1 - 导热板及其板体的生产方法 - Google Patents

导热板及其板体的生产方法 Download PDF

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WO2017177539A1
WO2017177539A1 PCT/CN2016/086179 CN2016086179W WO2017177539A1 WO 2017177539 A1 WO2017177539 A1 WO 2017177539A1 CN 2016086179 W CN2016086179 W CN 2016086179W WO 2017177539 A1 WO2017177539 A1 WO 2017177539A1
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WIPO (PCT)
Prior art keywords
capillary
plate body
heat exchange
exchange medium
capillary chamber
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PCT/CN2016/086179
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English (en)
French (fr)
Inventor
费斌
李登强
陆日勇
朱小兵
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青岛海尔特种电冰箱有限公司
青岛海尔股份有限公司
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Application filed by 青岛海尔特种电冰箱有限公司, 青岛海尔股份有限公司 filed Critical 青岛海尔特种电冰箱有限公司
Priority to US15/744,824 priority Critical patent/US20180209747A1/en
Priority to EP16898354.2A priority patent/EP3444551A4/en
Publication of WO2017177539A1 publication Critical patent/WO2017177539A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/04Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure
    • F28D15/046Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure characterised by the material or the construction of the capillary structure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/12Arrangements of compartments additional to cooling compartments; Combinations of refrigerators with other equipment, e.g. stove
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D31/00Other cooling or freezing apparatus
    • F25D31/001Plate freezers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/0233Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes the conduits having a particular shape, e.g. non-circular cross-section, annular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/0283Means for filling or sealing heat pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/04Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • F28F1/022Tubular elements of cross-section which is non-circular with multiple channels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D2015/0225Microheat pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2255/00Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
    • F28F2255/16Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes extruded
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00Fastening; Joining
    • F28F2275/12Fastening; Joining by methods involving deformation of the elements
    • F28F2275/122Fastening; Joining by methods involving deformation of the elements by crimping, caulking or clinching

Definitions

  • the invention relates to a heat conduction plate and a production method thereof, and belongs to the technical field of heat exchange.
  • Thermally conductive plates have a common application in heat exchange equipment, and their thermal conductivity and temperature uniformity are one of the key factors in judging their performance.
  • the quick freezing plate/speed thawing plate is a heat conducting plate, which can be used to reduce the waiting time of thawing and improve the speed and efficiency of cooling.
  • the existing quick-frozen plate/speed thawing plate is generally formed by combining a split-formed upper aluminum alloy plate, a lower aluminum alloy plate and a heat pipe, and the average temperature effect is poor and the heat conduction rate is slow;
  • the upper layer of the aluminum alloy plate and the lower layer of the aluminum alloy plate are separately formed separately, and then assembled into the heat pipe and assembled, which has high production cost and complicated process.
  • an object of the present invention is to provide a method for producing a heat conductive plate and a plate body thereof, which not only can improve the temperature equalization effect and the heat conduction rate, but also has a simple process and a low production cost.
  • an embodiment of the present invention provides a heat conducting plate comprising an integrally formed plate body, the plate body including a front surface, and being formed inside the plate body and flowing for a heat exchange medium.
  • a plurality of capillary chambers each extending in a first direction parallel to the front surface and having an inner wall disposed with a micro-teeth structure, the heat exchange medium being flowable in the first direction within the capillary chamber .
  • a plurality of said capillary cavities are evenly distributed side by side in a second direction, said second direction being perpendicular to said first direction and parallel to said front surface.
  • the micro-tooth structure comprises a continuously distributed micro-tooth and a tooth groove located between two adjacent micro-tooth, the tooth groove extending along the first direction to make The heat exchange medium can flow in the gullet to form a capillary phenomenon.
  • the gullet includes a valley away from the center of the capillary chamber and a peak near the center of the capillary chamber, the valley and/or the peak being arranged in a circular arc shape.
  • the micro-tooth structure is disposed at least on a side of the inner wall of the capillary chamber away from the front surface.
  • the capillary chamber is configured to be densely packed with the heat exchange medium In the closed space, the heat exchange medium circulates inside the capillary chamber.
  • the capillary chamber includes a first opening and a second opening disposed opposite to each other in an extending direction thereof, and the heat exchange medium can pass through the first opening and the second opening Capillary cavity.
  • an embodiment of the present invention further provides a method for producing a plate body of a heat conductive plate as described above, the method comprising:
  • the base plate body includes a plurality of capillary cavities formed therein, each of the capillary cavities including a first opening respectively disposed at a first end and a second end of the base plate body Second opening;
  • the base sheet is crimp-sealed and cut at a fixed length along the extending direction of the capillary chamber to obtain at least one of the plates.
  • each of the capillary chambers is provided with a micro-tooth structure.
  • the step of "connecting the second opening to the vacuum pump through the charging tube and evacuating the capillary chamber" includes:
  • the charging tube and the vacuum pump are connected, and the capillary chamber is evacuated.
  • the step of "filling the capillary chamber with a heat exchange medium" includes:
  • a heat exchange medium is introduced into the capillary chamber through the filling tube.
  • the step of “crimping and cutting the base plate in a direction along the extending direction of the capillary chamber to obtain at least one of the plates” includes:
  • the cut surface is welded to obtain at least one of the plates.
  • the present invention has the following beneficial technical effects: through the integrally formed plate body and the capillary cavity in the plate body, the uniform temperature effect and heat exchange efficiency of the heat conductive plate are greatly improved;
  • the heat exchange medium can form a capillary phenomenon along the micro-tooth structure, further enhancing the heat exchange efficiency; the production of the plate body by integral molding, the processing process is simple and the production cost can be reduced.
  • FIG. 1 is a structural view of a plate body of a heat conducting plate according to an embodiment of the present invention
  • Figure 2 is a longitudinal sectional view taken along line A-A of Figure 1;
  • Figure 3 is a partial enlarged view of the area B of Figure 2;
  • FIG. 4 is a flow chart showing a method of producing a plate body of a heat conducting plate according to an embodiment of the present invention
  • Fig. 5 is a view showing a change in production state of a plate body of a heat transfer plate according to an embodiment of the present invention.
  • the X direction is defined as the first direction
  • the Y direction perpendicular to the X direction is defined as the second direction
  • the direction perpendicular to both the X direction and the Y direction is the vertical direction.
  • a heat conducting plate according to an embodiment of the present invention, particularly a heat conducting plate for quick freezing and/or quick thawing, includes a plate body 100.
  • the plate body 100 is integrally formed of an aluminum alloy material, including a front surface 11 and a rear surface 12 disposed opposite to each other in a vertical direction, the front surface 11 being parallel to the first direction and the second direction.
  • the front surface 11 is located on a side of the plate body 100 having a large surface area.
  • the plate body 100 has a plurality of capillary chambers 20 formed therein, each of which is flowable by a heat exchange medium that can exchange heat directly with the external environment of the plate body 100.
  • the heat exchange medium can be provided as alcohol or R134a (collectively referred to as 1,1,1,2-tetrafluoroethane).
  • each of the capillary chambers 20 is disposed in an elongated shape and extends in the first direction.
  • the heat exchange medium can be The capillary chamber 20 flows in the first direction to accelerate the heat exchange rate.
  • the flow may be caused by a phase change of the heat exchange medium, or by external pressure, etc., which are all within the scope of flow.
  • a plurality of the capillary chambers 20 are evenly distributed side by side in the second direction inside the plate body, so that on the one hand, the heat exchange rate can be increased to accelerate the freezing and thawing speed, and on the other hand, the temperature equalization effect can be improved.
  • any two of the capillary chambers 20 are isolated from each other.
  • each of the capillary chambers 20 is provided with a micro-tooth structure 21 comprising continuously distributed micro-teeth 211 and a slot 212 between adjacent two micro-tooth 211.
  • the micro-teeth structure 21 is disposed such that the slot 212 extends in the first direction to allow the heat exchange medium to flow along the slot 212 to form a capillary phenomenon, thereby further accelerating heat exchange rate and improving both Warm effect.
  • the micro-tooth structure 21 is arranged in a wave shape in a longitudinal section parallel to the second direction.
  • the gullet 212 includes a trough 2120 remote from the center of the capillary chamber 20, the trough 2120 being disposed in a circular arc shape to avoid a decrease in flow rate of the heat exchange medium due to excessive resistance at the trough 2120.
  • the flow of the heat exchange medium is made smoother to improve heat exchange efficiency.
  • the micro-teeth 211 includes a peak 2110 near the center of the capillary chamber 20, and the peak 2110 is also disposed in a circular arc shape to enhance heat exchange efficiency.
  • the trough 2120 and the crest 2110 are arranged in a circular arc shape, which can also reduce the forming difficulty of the plate body 100 and ensure product quality.
  • the capillary chamber 20 is disposed in a rectangular shape including a top wall and a bottom wall which are disposed opposite to each other in the vertical direction, and two sides which are oppositely disposed along the second direction A wall, the top wall being located on a side adjacent the front surface 11, the bottom wall being located on a side adjacent the rear surface 12.
  • the micro-tooth structure 21 is disposed at least at the bottom wall. In the illustrated embodiment, the micro-teeth structure 21 is disposed at the bottom wall and the top wall. Of course, in addition to being disposed on the top wall and the bottom wall, the micro-teeth structure 21 may be disposed at two of the side walls.
  • the angle between two adjacent micro-tooth 211 is approximately 20°.
  • the capillary chamber 20 is provided as a closed space, the closed space being filled with the heat exchange medium, that is, the capillary chamber 20 is not external to the plate 100
  • the spaces are in communication, and the heat exchange medium can only circulate in the capillary chamber 20.
  • the plate body 100 further includes an edge portion 13 disposed on an opposite side of the first direction, and the capillary chamber 20 extends along the first direction to the inside of the two edge portions 13 And enclosed by the edge sealing portion 13. In this way, the temperature equalization effect of the plate body 100 can also be enhanced.
  • the capillary chamber 20 can also be configured as an open space.
  • the capillary chamber 20 includes a first opening and a second opening, and the heat exchange medium can enter and exit the capillary chamber 20 through the first opening and the second opening. That is, the capillary chamber 20 can communicate with other devices housing the heat exchange medium through the first opening and the second opening.
  • the first opening and the second opening are disposed opposite each other along an extending direction of the capillary chamber 20 to increase a flow rate of the heat exchange medium.
  • an embodiment of the present invention further provides a method for manufacturing the board 100 of the heat conducting board, the method comprising the steps of:
  • the base plate body includes a plurality of capillary cavities formed therein, each of the capillary cavities including a first opening respectively disposed at a first end and a second end of the base plate body Second opening;
  • the base sheet is crimp-sealed and cut at a fixed length along the extending direction of the capillary chamber to obtain at least one of the plates.
  • the method includes the following steps:
  • the base plate 1 is provided as an aluminum alloy material, and includes a plurality of capillary cavities formed therein, each of the capillary cavities comprising a base plate respectively disposed on the base plate The first end 101 of the body 1 and the first opening and the second opening of the second end 102;
  • the first end 101 is crimped to seal the first opening; for example, an edge seal portion 13 may be formed at the first end 101 by rolling the first end 101, in the process, in the a plurality of the first openings at the first end 101 are closed such that the capillary chamber communicates with the outer space of the base plate body 1 only through the second opening;
  • the heat exchange medium may be provided with alcohol or R134a (collectively referred to as 1,1,1,2-tetrafluoroethane);
  • the base plate 1 is crimped and sealed according to a length of the capillary chamber in a direction of extension of the capillary chamber. Specifically, at least one of the plates 100 can be obtained by rolling and crimping.
  • the extending direction of the capillary chamber is defined as a first direction, and the first end 101 and the second end 102 are oppositely disposed along the first direction.
  • the capillary chamber may communicate with an outer space of the base plate body 1 through the first opening and the second opening.
  • a plurality of the capillary chambers are evenly distributed side by side in a second direction perpendicular to the first direction, and an inner wall of each of the capillary chambers is provided with a micro-tooth structure.
  • the step of "connecting the second opening to the vacuum pump through the charging tube 200 and evacuating the capillary chamber" includes:
  • the charging tube 200 and the vacuum pump are connected, and the capillary chamber is evacuated.
  • the step of "filling the capillary chamber with a heat exchange medium” includes:
  • a heat exchange medium is introduced into the capillary chamber through the filling tube 200.
  • the filling tube 200 can serve as a passage to achieve communication with the capillary chamber, reducing process complexity.
  • the step of “pressing and sealing the base sheet 1 in a direction along the extending direction of the capillary chamber to obtain at least one of the plates 100” includes:
  • the cut surface is welded to obtain at least one of the plates 100.
  • the present invention has the following beneficial technical effects: through the integrally formed plate body and the capillary cavity in the plate body, the uniform temperature effect and heat exchange efficiency of the heat conductive plate are greatly improved;
  • the heat exchange medium can form a capillary phenomenon along the micro-tooth structure, further enhancing the heat exchange efficiency; the production of the plate body by integral molding, the processing process is simple and the production cost can be reduced.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical & Material Sciences (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

一种导热板及其板体的生产方法,导热板包括一体成型的板体(100),板体(100)包括正表面(11)、及成型于板体(100)内部并供热交换介质流动的若干毛细管腔(20),每个毛细管腔(20)沿平行于正表面(11)的第一方向延伸且其内壁设置有微齿结构(21),热交换介质可于毛细管腔(20)内沿第一方向流动。通过一体成型的板体(100),并于板体(100)内设置毛细管腔(20),大大改善了导热板的均温效果和热交换效率;通过设置微齿结构(21),使得热交换介质可沿微齿结构(21)形成毛细现象,进一步增强热交换效率;通过一体成型生产制作的板体(100),加工工艺简单且可保证生产成本降低。

Description

导热板及其板体的生产方法 技术领域
本发明涉及一种导热板及其板体的生产方法,属于热交换技术领域。
背景技术
导热板在热交换设备中有着普遍的应用,而其导热效率和均温效果是评判其性能的关键因素之一。如在食品的速冻和/速解冻技术领域,速冻板/速解冻板就是一种导热板,其可用来减少解冻的等待时间,提高制冷的速度和效率。
目前,如专利CN201520301251.3所揭示,现有的速冻板/速解冻板一般采用分体成型的上层铝合金板、下层铝合金板及热管组合而成,均温效果差且导热速率慢;而且,速冻板/速解冻板在生产过程中,一般上层铝合金板、下层铝合金板先分别单独成型后,再装入热管并组装,生产成本高、工艺复杂。
发明内容
为至少解决上述技术问题之一,本发明的目的在于提供一种导热板及其板体的生产方法,不仅可提升均温效果和导热速率,而且工艺简单、生产成本低。
为实现上述发明目的之一,本发明一实施方式提供了一种导热板,包括一体成型的板体,所述板体包括正表面、及成型于所述板体内部并供热交换介质流动的若干毛细管腔,每个所述毛细管腔沿平行于所述正表面的第一方向延伸且其内壁设置有微齿结构,所述热交换介质可于所述毛细管腔内沿所述第一方向流动。
作为本发明一实施方式的进一步改进,若干所述毛细管腔于第二方向上并排均匀分布,所述第二方向垂直于所述第一方向且平行于所述正表面。
作为本发明一实施方式的进一步改进,所述微齿结构包括连续分布的微齿及位于相邻两个微齿之间的齿槽,所述齿槽沿所述第一方向延伸,以使所述热交换介质可于所述齿槽内流动形成毛细现象。
作为本发明一实施方式的进一步改进,所述齿槽包括远离所述毛细管腔中心的波谷、及靠近所述毛细管腔中心的波峰,所述波谷和/或所述波峰设置为圆弧形。
作为本发明一实施方式的进一步改进,所述微齿结构至少设置于所述毛细管腔远离所述正表面的内壁一侧上。
作为本发明一实施方式的进一步改进,所述毛细管腔设置为填充有所述热交换介质的密 闭空间,所述热交换介质于所述毛细管腔内部循环流动。
作为本发明一实施方式的进一步改进,所述毛细管腔包括沿其延伸方向相对设置的第一开口和第二开口,所述热交换介质可通过所述第一开口、所述第二开口进出所述毛细管腔。
为实现上述发明目的之一,本发明一实施方式还提供了一种如上所述的导热板的板体的生产方法,所述方法包括:
通过挤出工艺成型出基础板体;所述基础板体包括成型于其内部的若干毛细管腔,每个所述毛细管腔包括分别设置于所述基础板体第一端、第二端的第一开口、第二开口;
压接所述第一端以密封所述第一开口;
将所述第二开口通过充注管与真空泵相连通,并对所述毛细管腔抽真空;
向所述毛细管腔内灌入热交换介质;
沿所述毛细管腔的延伸方向按定长对所述基础板材压接封边并切断,得到至少一个所述板体。
作为本发明一实施方式的进一步改进,每个所述毛细管腔的内壁设置有微齿结构。
作为本发明一实施方式的进一步改进,所述步骤“将所述第二开口通过充注管与真空泵相连通,并对所述毛细管腔抽真空”包括:
将充注管焊接至所述第二端以使所述第二开口与所述充注管连通;
连通所述充注管与真空泵,并对所述毛细管腔抽真空。
作为本发明一实施方式的进一步改进,所述步骤“向所述毛细管腔内灌入热交换介质”包括:
通过所述充注管向所述毛细管腔内灌入热交换介质。
作为本发明一实施方式的进一步改进,所述步骤“沿所述毛细管腔的延伸方向按定长对所述基础板材压接封边并切断,得到至少一个所述板体”包括:
沿所述毛细管腔的延伸方向按定长对所述基础板材压接封边并切断;
对切断面进行焊接,得到至少一个所述板体。
与现有技术相比,本发明具有以下有益技术效果:通过一体成型的板体,并于板体内设置毛细管腔,大大改善了导热板的均温效果和热交换效率;通过设置微齿结构,使得热交换介质可沿微齿结构形成毛细现象,进一步增强热交换效率;通过一体成型生产制作的板体,加工工艺简单且可保证生产成本降低。
附图说明
图1是本发明一实施方式的导热板的板体结构图;
图2是沿图1中A-A线的纵剖视图;
图3是图2中B区的局部放大示意图;
图4是本发明一实施方式的导热板的板体的生产方法流程图;
图5是本发明一实施方式的导热板的板体的生产状态变化图。
具体实施方式
以下将结合附图所示的具体实施方式对本发明进行详细描述。但这些实施方式并不限制本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。
需要理解的是,除非另有明确的规定和限定,在本发明的描述中,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。
为了描述的清楚和简便,参看图1,定义X方向为第一方向,定义与X方向相互垂直的Y方向为第二方向,与X方向和Y方向均垂直的方向为竖直方向。
参看图1~图3,本发明一实施方式提供的导热板,尤其是用于速冻和/或速解冻的导热板,所述导热板包括板体100。
所述板体100由铝合金材料一体成型,包括竖直方向相对设置的正表面11和后表面12,所述正表面11平行于所述第一方向和所述第二方向。所述正表面11位于所述板体100上具有较大表面积的一侧。
所述板体100具有成型于其内部的若干毛细管腔20,每个所述毛细管腔20可供热交换介质流动,所述热交换介质可直接与所述板体100的外部环境进行热交换。优选地,所述热交换介质可设置为酒精或R134a(全称为1,1,1,2-四氟乙烷)。
在本发明一实施方式中,每个所述毛细管腔20设置为细长型且沿所述第一方向延伸,当所述导热板用于速冻和速解冻食品时,所述热交换介质可于所述毛细管腔20内沿所述第一方向流动,从而加快热交换速率。所述流动可以由所述热交换介质的相变所引起、或由外部压力所引起等,这些均属于流动的范畴内。
另外,若干所述毛细管腔20于所述板体内部沿所述第二方向并排均匀分布,这样,一方面可提高热交换速率以加快冷冻和解冻速度,另一方面还可改善均温效果。
任意两个所述毛细管腔20彼此隔离不相通。
每个所述毛细管腔20的内壁设置有微齿结构21,所述微齿结构21包括连续分布的微齿211及位于相邻两个微齿211之间的齿槽212。所述微齿结构21设置为,所述齿槽212沿所述第一方向延伸,以使所述热交换介质可沿所述齿槽212流动形成毛细现象,从而进一步加快热交换速率及改善均温效果。
在本发明一实施方式中,在平行于所述第二方向的纵向截面上,所述微齿结构21设置为波浪形。所述齿槽212包括远离所述毛细管腔20中心的波谷2120,所述波谷2120设置为圆弧形,这样可避免所述热交换介质于所述波谷2120处因阻力过大造成的流动率降低,使所述热交换介质的流动更顺畅以提升热交换效率。同样,所述微齿211包括靠近所述毛细管腔20中心的波峰2110,所述波峰2110也设置为圆弧形,以提升热交换效率。同时,所述波谷2120和所述波峰2110设置为圆弧形,还可减小所述板体100的成型难度,保证产品质量。
另外,在平行于所述第二方向的纵向截面上,所述毛细管腔20设置为矩形,包括竖直方向相对设置的顶壁和底壁、及沿所述第二方向相对设置的两个侧壁,所述顶壁位于靠近所述正表面11的一侧,所述底壁位于靠近所述后表面12的一侧。所述微齿结构21至少设置于所述底壁处。在附图实施例中,所述微齿结构21设置于所述底壁和所述顶壁处。当然,除设置于所述顶壁和所述底壁外,所述微齿结构21还可设置于两个所述侧壁处。
另外,相邻两个所述微齿211之间的夹角大致呈20°。
在附图所示实施例中,所述毛细管腔20设置为一封闭空间,所述封闭空间内填充有所述热交换介质,也即,所述毛细管腔20不与所述板体100的外部空间相连通,所述热交换介质只能在所述毛细管腔20内循环流动。具体的,所述板体100还包括设置于其沿所述第一方向相对侧的封边部13,任意所述毛细管腔20沿所述第一方向延伸至两个所述封边部13内侧并被所述封边部13所封闭。这样,还可增强所述板体100的均温效果。
在其他实施例中,所述毛细管腔20还可设置为一开放式空间。具体的,所述毛细管腔20包括第一开口和第二开口,所述热交换介质可通过所述第一开口、所述第二开口进出所述毛细管腔20。也即,所述毛细管腔20可通过所述第一开口、所述第二开口与容置有所述热交换介质的其他装置相连通。所述第一开口和所述第二开口沿所述毛细管腔20的延伸方向相对设置,以增大所述热交换介质的流动率。
另外,参看图4和图5,本发明一实施方式还提供了一种所述导热板的板体100的生产方法,所述方法包括步骤:
通过挤出工艺成型出基础板体;所述基础板体包括成型于其内部的若干毛细管腔,每个所述毛细管腔包括分别设置于所述基础板体第一端、第二端的第一开口、第二开口;
压接所述第一端以密封所述第一开口;
将所述第二开口通过充注管与真空泵相连通,并对所述毛细管腔抽真空;
向所述毛细管腔内灌入热交换介质;
沿所述毛细管腔的延伸方向按定长对所述基础板材压接封边并切断,得到至少一个所述板体。
具体的,以附图4所示的实施例为例,所述方法包括步骤:
于模具内通过挤出工艺成型出基础板体1;所述基础板体1设置为铝合金材质,包括成型于其内部的若干毛细管腔,每个所述毛细管腔包括分别设置于所述基础板体1的第一端101、第二端102的第一开口、第二开口;
压接所述第一端101以密封所述第一开口;例如,通过滚压所述第一端101可于所述第一端101处形成封边部13,在该过程中,位于所述第一端101处的若干所述第一开口均封闭,从而使所述毛细管腔仅通过所述第二开口连通所述基础板体1的外部空间;
将所述第二开口通过充注管200与真空泵相连通,并对所述毛细管腔抽真空;
向所述毛细管腔内灌入热交换介质;所述热交换介质可设置酒精或R134a(全称为1,1,1,2-四氟乙烷);
沿所述毛细管腔的延伸方向按定长对所述基础板材1压接封边并切断,具体可采用滚压的压接方式,得到至少一个所述板体100。
其中,定义所述毛细管腔的延伸方向为第一方向,所述第一端101与所述第二端102沿所述第一方向相对设置。所述毛细管腔可通过所述第一开口、所述第二开口连通所述基础板体1的外部空间。
若干所述毛细管腔沿垂直于所述第一方向的第二方向并排均匀分布,每个所述毛细管腔的内壁设置有微齿结构。
在本发明一实施方式中,所述步骤“将所述第二开口通过充注管200与真空泵相连通,并对所述毛细管腔抽真空”包括:
将充注管200焊接至所述第二端102以使所述第二开口与所述充注管200连通;
连通所述充注管200与真空泵,并对所述毛细管腔抽真空。
所述步骤“向所述毛细管腔内灌入热交换介质”包括:
通过所述充注管200向所述毛细管腔内灌入热交换介质。
这样,在抽真空和灌入热交换介质的过程中,所述充注管200均可作为通道以实现与所述毛细管腔的连通,减小了工艺复杂度。
另外,在本发明一实施方式中,所述步骤“沿所述毛细管腔的延伸方向按定长对所述基础板材1压接封边并切断,得到至少一个所述板体100”包括:
沿所述毛细管腔的延伸方向按定长对所述基础板材1压接封边并切断;
对切断面进行焊接,得到至少一个所述板体100。
这样,即可实现多个所述板体100的同步生产,不仅保证了产品质量,而且大大提高了生产效率。
与现有技术相比,本发明具有以下有益技术效果:通过一体成型的板体,并于板体内设置毛细管腔,大大改善了导热板的均温效果和热交换效率;通过设置微齿结构,使得热交换介质可沿微齿结构形成毛细现象,进一步增强热交换效率;通过一体成型生产制作的板体,加工工艺简单且可保证生产成本降低。
上文所列出的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。

Claims (12)

  1. 一种导热板,其特征在于,包括一体成型的板体,所述板体包括正表面、及成型于所述板体内部并供热交换介质流动的若干毛细管腔,每个所述毛细管腔沿平行于所述正表面的第一方向延伸且其内壁设置有微齿结构,所述热交换介质可于所述毛细管腔内沿所述第一方向流动。
  2. 根据权利要求1所述的导热板,其特征在于,若干所述毛细管腔于第二方向上并排均匀分布,所述第二方向垂直于所述第一方向且平行于所述正表面。
  3. 根据权利要求1所述的导热板,其特征在于,所述微齿结构包括连续分布的微齿及位于相邻两个微齿之间的齿槽,所述齿槽沿所述第一方向延伸,以使所述热交换介质可于所述齿槽内流动形成毛细现象。
  4. 根据权利要求3所述的导热板,其特征在于,所述齿槽包括远离所述毛细管腔中心的波谷、及靠近所述毛细管腔中心的波峰,所述波谷和/或所述波峰设置为圆弧形。
  5. 根据权利要求1所述的导热板,其特征在于,所述微齿结构至少设置于所述毛细管腔远离所述正表面的内壁一侧上。
  6. 根据权利要求1所述的导热板,其特征在于,所述毛细管腔设置为填充有所述热交换介质的密闭空间,所述热交换介质于所述毛细管腔内部循环流动。
  7. 根据权利要求1所述的导热板,其特征在于,所述毛细管腔包括沿其延伸方向相对设置的第一开口和第二开口,所述热交换介质可通过所述第一开口、所述第二开口进出所述毛细管腔。
  8. 一种如权利要求1至6任一项所述的导热板的板体的生产方法,其特征在于,所述方法包括:
    通过挤出工艺成型出基础板体;所述基础板体包括成型于其内部的若干毛细管腔,每个所述毛细管腔包括分别设置于所述基础板体第一端、第二端的第一开口、第二开口;
    压接所述第一端以密封所述第一开口;
    将所述第二开口通过充注管与真空泵相连通,并对所述毛细管腔抽真空;
    向所述毛细管腔内灌入热交换介质;
    沿所述毛细管腔的延伸方向按定长对所述基础板材压接封边并切断,得到至少一个所述板体。
  9. 根据权利要求8所述的导热板的板体的生产方法,其特征在于,每个所述毛细管腔的 内壁设置有微齿结构。
  10. 根据权利要求8所述的导热板的板体的生产方法,其特征在于,所述步骤“将所述第二开口通过充注管与真空泵相连通,并对所述毛细管腔抽真空”包括:
    将充注管焊接至所述第二端以使所述第二开口与所述充注管连通;
    连通所述充注管与真空泵,并对所述毛细管腔抽真空。
  11. 根据权利要求8所述的导热板的板体的生产方法,其特征在于,所述步骤“向所述毛细管腔内灌入热交换介质”包括:
    通过所述充注管向所述毛细管腔内灌入热交换介质。
  12. 根据权利要求8所述的导热板的板体的生产方法,其特征在于,所述步骤“沿所述毛细管腔的延伸方向按定长对所述基础板材压接封边并切断,得到至少一个所述板体”包括:
    沿所述毛细管腔的延伸方向按定长对所述基础板材压接封边并切断;
    对切断面进行焊接,得到至少一个所述板体。
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