WO2017175820A1 - Emergency operation valve and unloading circuit - Google Patents

Emergency operation valve and unloading circuit Download PDF

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Publication number
WO2017175820A1
WO2017175820A1 PCT/JP2017/014320 JP2017014320W WO2017175820A1 WO 2017175820 A1 WO2017175820 A1 WO 2017175820A1 JP 2017014320 W JP2017014320 W JP 2017014320W WO 2017175820 A1 WO2017175820 A1 WO 2017175820A1
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WO
WIPO (PCT)
Prior art keywords
valve
emergency operation
chamber
oil passage
hydraulic
Prior art date
Application number
PCT/JP2017/014320
Other languages
French (fr)
Japanese (ja)
Inventor
末和 郷東
Original Assignee
株式会社タダノ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社タダノ filed Critical 株式会社タダノ
Priority to JP2017541124A priority Critical patent/JP6219554B1/en
Priority to KR1020187026482A priority patent/KR101942229B1/en
Priority to CN201780020907.6A priority patent/CN109073111B/en
Publication of WO2017175820A1 publication Critical patent/WO2017175820A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/20Control systems or devices for non-electric drives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/02Systems essentially incorporating special features for controlling the speed or actuating force of an output member
    • F15B11/028Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the actuating force
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B20/00Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/12Actuating devices; Operating means; Releasing devices actuated by fluid
    • F16K31/36Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor
    • F16K31/363Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor the fluid acting on a piston

Definitions

  • the present invention relates to an emergency operation valve and an unload circuit. More particularly, the present invention relates to an emergency operation valve and an unload circuit used in a hydraulic working machine such as a truck-mounted crane.
  • the truck-mounted crane has a mechanical configuration in which a hook suspended by a wire from the tip of a crane boom is wound up and down with a winch, and a hydraulic circuit that drives the winch. Since the hook or boom is damaged if the hook is wound too much, the hydraulic circuit is provided with an unload circuit for stopping the winch drive.
  • a so-called hook overwinding prevention device includes such an unload circuit.
  • the unload circuit is configured by a relief valve and an electromagnetic on-off valve interposed in a pilot circuit of the relief valve.
  • Such an unload circuit is configured to unload or on-load hydraulic oil by applying / releasing pilot pressure by the electromagnetic on-off valve.
  • the unload circuits of Patent Documents 1 and 2 constitute an antitheft device and do not constitute an overwinding prevention device for hooks.
  • the unload circuit 100 constituting the hook overwinding prevention device in the truck-mounted crane will be described with reference to FIG.
  • the hydraulic oil discharged by the hydraulic pump 101 is supplied to each hydraulic actuator through the supply oil passage 102.
  • the hydraulic oil discharged from each hydraulic actuator is returned to the tank 104 through the discharged oil passage 103.
  • a relief valve 105 is interposed between the supply oil passage 102 and the discharge oil passage 103.
  • the relief valve 105 is closed when the spring pressing force and the pilot pressure are combined, and enters an on-load state in which hydraulic oil flows through the supply oil passage 102.
  • the relief valve 105 is opened when the pilot pressure is exhausted.
  • An electromagnetic on-off valve 106 for switching and controlling the supply / discharge of the pilot pressure is provided.
  • the truck-mounted crane is provided with a limit switch 109 for detecting over-winding of the hook at the tip of the boom.
  • the limit switch 109 detects an overwinding of the hook, the electromagnetic on-off valve 106 is opened to release the pilot pressure. Then, the relief valve 105 is opened, and the drive of the winch motor is stopped.
  • a manual on-off valve 120 is interposed in series with the electromagnetic on-off valve 106 as an emergency operation valve.
  • the relief valve 105 is also closed. Then, the hydraulic oil is on-loaded to the supply oil passage 102, and the crane can be moved.
  • the conventional emergency operation valve 120 is configured as shown in FIG.
  • a pump side passage 122 and a tank side passage 123 are formed in the valve box 121.
  • a valve chamber 124 is formed at a position where the pump side passage 122 and the tank side passage 123 intersect, and a valve body 125 is inserted therein.
  • the valve body 125 is a screw-in type, and a male screw of the valve body 125 meshes with a female screw 126 formed in the valve box 121. Inserting a screwdriver into a concave groove 127 formed in the head of the valve body 125 and rotating it forward and backward to move the valve body 125 forward and backward causes the pump side passage 122 and the tank side passage 123 to communicate with each other or shut off. be able to.
  • the emergency operation valve 120 if the valve body 125 is screwed in, the pump side passage 122 and the tank side passage 123 are blocked, and the pilot pressure can continue to be applied to the relief valve 105 shown in FIG. However, since the emergency operation valve 120 is a manual operation, the winch motor can be operated unless it is remembered and released. If the winch motor continues to operate, damage due to overwinding of the hook may occur.
  • an object of the present invention is to provide an emergency operation valve that does not forget to be released and an unload circuit using the emergency operation valve.
  • One aspect of the emergency operation valve according to the present invention is an emergency operation valve that can be selectively switched between a valve open state and a valve closed state, and includes a valve box having a hollow valve chamber, and the valve box.
  • a resilient member that biases the pressure receiving portion in a direction from the second position toward the first position.
  • One aspect of the unload circuit according to the present invention is an unload circuit used in a hydraulic circuit of a hydraulic working machine, and is interposed between a supply oil path connected to a pump and a discharge oil path connected to a tank.
  • a relief valve and a pilot pressure control valve for controlling supply and discharge of the pilot pressure to and from the relief valve, and the pilot pressure control valve includes the emergency operation valve described above.
  • the possibility of forgetting to release can be reduced.
  • FIG. 1A is a valve opening state
  • FIG. 1B is a valve closing state.
  • FIG. 3A is an operation explanatory diagram of the emergency operation valve in the non-operation state
  • FIG. 3B is an operation explanatory diagram of the unload circuit when the emergency operation valve is in the non-operation state
  • 4A is an operation explanatory diagram of the emergency operation valve that is manually pushed
  • FIG. 4B is an operation explanatory diagram of the unload circuit in a state where the emergency operation valve is manually pushed.
  • FIG. 3A is an operation explanatory diagram of the emergency operation valve that is manually pushed
  • FIG. 4B is an operation explanatory diagram of the unload circuit in a state where the emergency operation valve is manually pushed.
  • FIG. 5A is an operation explanatory view of the emergency operation valve automatically held
  • FIG. 5B is an operation explanatory view of the unload circuit in a state where the emergency operation valve is automatically held.
  • FIG. 6A is an operation explanatory diagram of the emergency operation valve that has automatically returned
  • FIG. 6B is an operation explanatory diagram of the unload circuit in a state in which the emergency operation valve has automatically returned. It is a circuit diagram of the conventional unload circuit. It is sectional drawing of the conventional emergency operation valve.
  • the emergency operation valve is an emergency operation valve that can be selectively switched between an open state and a closed state, and has a hollow valve chamber (for example, a valve chamber 12 described later).
  • a box for example, a valve box 11 to be described later
  • a first oil path for example, a pump side passage 17 to be described later
  • a second oil passage for example, a tank side passage 18 to be described later
  • a pressure receiving portion (for example, a pressure receiving portion 15 to be described later) disposed in the valve chamber in a possible state, and the first position from the second position.
  • Direction towards the location includes a resilient member which urges the pressure receiving portion (e.g., later-described spring 16), the.
  • the valve box 11 has a valve chamber 12 formed therein as a cylindrical cavity.
  • a valve body 13 is inserted into the valve chamber 12 so as to be able to reciprocate.
  • one side (the upper side of FIGS. 1A and 1B) related to the reciprocation of the valve body 13 is also referred to as a first direction, and the other side (the lower side of FIGS. 1A and 1B) is also referred to as a second direction.
  • the unloaded state of the emergency operation valve A is the opened state of the emergency operation valve A.
  • the on-load state of the emergency operation valve A is a closed state of the emergency operation valve.
  • the unload state of the unload circuit is a state in which hydraulic oil can pass through the relief valve 5 (see FIG. 2) of the unload circuit (that is, the relief valve 5 is opened).
  • the onload state of the unload circuit is a state in which hydraulic oil cannot pass through the relief valve 5 of the unload circuit (that is, the relief valve 5 is closed).
  • the unloaded state of the hydraulic circuit in which the unloaded circuit is incorporated is a state in which hydraulic oil is not supplied to the hydraulic actuator of the hydraulic working machine.
  • the on-load state of the hydraulic circuit incorporating the unload circuit is a state in which hydraulic oil is supplied to the hydraulic actuator of the hydraulic working machine.
  • the valve element 13 includes a round rod-shaped valve rod 14 and a flange-shaped pressure receiving portion 15 formed at an intermediate portion of the valve rod 14.
  • the pressure receiving portion 15 is a member having a diameter larger than that of the valve rod 14.
  • a pressure receiving surface that receives the pressure of the hydraulic oil is formed on the upper surface of the pressure receiving portion 15 (that is, the surface on the first direction side).
  • a spring-side pressure receiving surface that receives the spring pressure of the spring 16 described later is formed on the lower surface (that is, the surface in the second direction) of the pressure receiving portion 15.
  • the pressure receiving part 15 divides the valve chamber 12 into two.
  • a space on the valve chamber 12 that is closer to the first direction than the pressure receiving portion 15 (one end side and the upper side in FIGS. 1A and 1B) is referred to as a pressure receiving chamber 12a.
  • a space in the valve chamber 12 that is on the second direction side (lower side in FIGS. 1A and 1B) from the pressure receiving portion 15 is referred to as a spring chamber 12b. That is, the pressure receiving unit 15 partitions the valve chamber 12 into a pressure receiving chamber 12a that is a first chamber and a spring chamber 12b that is a second chamber.
  • the volume of the pressure receiving chamber 12a and the spring chamber 12b changes according to the reciprocation of the pressure receiving portion 15. As shown in FIG. 1A, in a state where the pressure receiving portion 15 is completely displaced in the first direction of the valve chamber 12, the volume of the pressure receiving chamber 12a is the smallest and the volume of the spring chamber 12b is the largest.
  • a spring 16 that is an example of an elastic member is disposed in the spring chamber 12b.
  • the upper end of the spring 16 is in contact with the lower surface of the pressure receiving portion 15 (that is, the spring side pressure receiving surface).
  • the lower end of the spring 16 is in contact with the end surface of the inner surface of the valve box 11 in the second direction (the lower side of FIGS. 1A and 1B). In this state, the spring 16 presses and urges the valve body 13 toward the first direction (the upper side in FIGS. 1A and 1B).
  • the kind of elastic member and the position of an elastic member are not limited to the case of this embodiment.
  • a pump side passage 17 and a tank side passage 18 are formed in the valve box 11.
  • the pump side passage 17 is formed between the central portion of the valve chamber 12 and the end portion on the first direction side.
  • the pump-side passage 17 is located on the second direction side (lower side of FIGS. 1A and 1B) with respect to the pressure receiving portion 15 in a state where the valve body 13 is displaced to the end portion in the first direction by the spring pressure of the spring 16. Side).
  • the tank side passage 18 is formed at the end of the valve chamber 12 in the second direction (the lower end in FIGS. 1A and 1B). That is, in the state where the valve body 13 is displaced to the end portion in the first direction by the spring pressure of the spring 16, the pump side passage 17 and the tank side passage 18 are in the second direction relative to the pressure receiving portion 15. In other words, the pump-side passage 17 and the tank-side passage 18 communicate with the spring chamber 12 b of the valve chamber 12 in the opened state of the emergency operation valve A.
  • a packing 19 for sealing the valve chamber 12 in a liquid-tight manner is provided between the valve stem 14 and the valve box 11.
  • valve body 13 when the valve body 13 is artificially pushed down and the pressure receiving portion 15 is lowered below the pump side passage 17, the hydraulic oil is supplied to the pressure receiving chamber 12 a through the pump side passage 17.
  • the pressure receiving chamber 12a is filled with hydraulic oil, the valve body 13 is pushed down by the pressure received by the pressure receiving portion 15.
  • movement which pushes down the valve body 13 is not limited to when a person pushes directly.
  • the main body which pushes down the valve body 13 is not limited to a person.
  • the valve body 13 may be pushed down mechanically by a computer-controlled robot or the like.
  • the emergency operation valve A of the present invention has the automatic return function as described above, there is an effect that it is possible to prevent forgetting to return to the steady state after the emergency response is completed.
  • FIG. 2 shows a hydraulic pump 1, a hydraulic oil supply oil path 2, a hydraulic oil discharge oil path 3, and a tank 4.
  • Each actuator for crane is connected to the supply oil passage 2 and the discharge oil passage 3 via an operation valve unit 20.
  • FIG. 2 shows the winch motor 21, the boom hoisting cylinder 22, and the boom telescopic cylinder 23, but there are various other hydraulic actuators that are not shown.
  • the unload circuit B of the present invention is provided between the supply oil passage 2 and the discharge oil passage 3.
  • the hydraulic pump 1 uses a vehicle engine or the like as a drive source. When the engine is driven and the power take-off device is ON, the engine power is transmitted to the hydraulic pump 1 and the hydraulic pump 1 enters an operating state. When the power take-off device is turned off or the engine is stopped, the hydraulic pump 1 is stopped.
  • the supply oil path 2 supplies the hydraulic oil discharged from the hydraulic pump 1 to each hydraulic actuator such as the winch motor 21, the boom hoisting cylinder 22, and the boom telescopic cylinder 23.
  • the hydraulic oil discharged from each hydraulic actuator is returned to the tank 4 through the discharge oil passage 3.
  • the unload circuit B includes an oil passage 7 that connects the supply oil passage 2 and the discharge oil passage 3, and a relief valve 5 interposed in the oil passage 7.
  • the relief valve 5 includes a pilot circuit 5a that urges in the valve opening direction, and a spring 5b and a pilot circuit 5c that urges in the valve closing direction. Both the pilot circuit 5 a and the pilot circuit 5 c are supplied with pilot pressure from the oil passage 7.
  • the relief valve 5 When the pressure Pa of the pilot circuit 5a is smaller than the total pressure Pb obtained by adding the spring pressure of the spring 5b and the pilot pressure of the pilot circuit 5c, the relief valve 5 is closed. When the relief valve 5 is closed, the hydraulic oil is supplied to each hydraulic actuator without being unloaded. Then, the hydraulic working machine operates.
  • a pilot control circuit 8 is provided between the pilot circuit 5 c of the relief valve 5 and the drain oil passage 3.
  • an electromagnetic on-off valve 6 and an emergency operation valve A are interposed in series.
  • Both the electromagnetic on-off valve 6 and the emergency operation valve A can switch between supply and discharge of pilot pressure to the pilot circuit 5c of the relief valve 5. If the pilot pressure is supplied to the pilot circuit 5c of the relief valve 5, the relief valve 5 is closed. On the other hand, when the pilot pressure is released from the pilot circuit 5c, the relief valve 5 is opened. By switching between opening and closing of the electromagnetic switching valve 6 and the emergency operation valve A, the unloading state and the onloading state of the unload circuit B are switched.
  • the electromagnetic on-off valve 6 is used during normal work and operates based on a signal from the switch 9 of the hook overwinding prevention device.
  • the emergency operation valve A is provided in the pilot control circuit 8 to cope with an emergency when the communication line between the switch 9 and the electromagnetic switching valve 6 is disconnected. Such an emergency operation valve A is manually operated.
  • FIG. 3A shows a state where the emergency operation valve A is not pushed (in other words, a valve open state).
  • the pressure receiving portion 15 is located at the end portion in the first direction in the valve chamber 12 by the pressing of the spring 16.
  • the pump side passage 17 and the tank side passage 18 communicate with each other as indicated by an arrow y.
  • the valve opening state of the emergency operation valve A will be specifically described with reference to FIG. 3A.
  • the pressure receiving portion 15 is positioned at the end portion of the valve chamber 12 in the first direction (upper side in FIG. 3A) by the pressing of the spring 16, so the volume of the pressure receiving chamber 12a is It is smaller than the pressure receiving chamber 12a in the manual push operation state and the automatic holding state described later.
  • the volume of the spring chamber 12b is larger than the pressure receiving chamber 12a in the manual push operation state and the automatic holding state described later.
  • the pump side passage 17 and the tank side passage 18 communicate with the spring chamber 12b. Therefore, in the opened state of the emergency operation valve A, the pump side passage 17 and the tank side passage 18 communicate with each other via the spring chamber 12b.
  • the emergency operation valve A in the unload circuit B is displayed with a hydraulic symbol, as shown in FIG. 3B, and the pilot control circuit 8 communicates with the drain oil passage 3. .
  • the pilot pressure is released from the relief valve 5, and the relief valve 5 is opened.
  • the hydraulic oil enters an unloaded state in which it is sent from the supply oil passage 2 to the discharge oil passage 3 via the oil passage 7 (see FIG. 2). That is, since the hydraulic oil is not supplied to each hydraulic actuator in the unloaded state, each hydraulic actuator of the hydraulic working machine is not driven. This prevents accidents such as overwinding of the hook.
  • valve closed state the state shown in FIG. 4A (hereinafter referred to as “valve closed state”).
  • the pump side passage 17 and the tank side passage 18 are blocked by the pressure receiving portion 15.
  • the valve body 13 of the emergency operation valve A may be pushed not only directly by hand but also via, for example, a machine.
  • the valve closing state of the emergency operation valve A will be specifically described with reference to FIG. 4A.
  • the pressure receiving portion 15 is located at the substantially central portion of the valve chamber 12.
  • the pump side passage 17 communicates with the pressure receiving chamber 12a.
  • the tank side passage 18 communicates with the spring chamber 12b. Therefore, when the emergency operation valve A is closed, the pump side passage 17 and the tank side passage 18 are not in communication.
  • the emergency operation valve A in the unload circuit B is displayed with a hydraulic symbol as shown in FIG. 4B, and the pilot control circuit 8 is closed.
  • the pilot pressure from the pilot circuit 5c is applied to the relief valve 5 in addition to the spring pressure, and the relief valve 5 is closed.
  • the hydraulic oil is in an on-load state that is sent from the supply oil passage 2 to each hydraulic actuator. Thereby, the hook can be lowered and the boom can be retracted.
  • FIG. 5A shows a state where the crane operator releases his / her hand from the valve body 13 and stops the pushing operation.
  • the pump side passage 17 and the tank side passage 18 are shut off. To be kept. That is, the closed state of the emergency operation valve A is automatically maintained.
  • a force (hereinafter referred to as a first pressing force) that the pressure receiving portion 15 is pressed in the second direction (downward in FIG. 5A) based on the pressure of the hydraulic oil in the pressure receiving chamber 12a.
  • the force (hereinafter referred to as the second pressing force) by which the pressure receiving portion 15 is pressed in the first direction (upward in FIG. 5A) based on the elastic force of the spring 16 is balanced.
  • the position of the pressure receiving part 15 is maintained at the position shown in FIG. 5A (that is, the second position).
  • the predetermined condition is that the first pressing force and the second pressing force are balanced.
  • the relief valve 5 When the state in which the pilot pressure of the pilot circuit 5c is added to the spring pressure of the spring 5b is held in the relief valve 5, the relief valve 5 is held in the closed state. That is, when viewed in the hydraulic circuit shown in FIG. 5B, the hydraulic oil is sent from the supply oil passage 2 to each hydraulic actuator (see arrow Xo in FIG. 5B), and the on-road state is maintained. Thereby, the crane operator can continue the lowering of the hook and the storing of the boom.
  • the emergency operation valve A automatically returns from the closed state to the open state.
  • automatic return of the emergency operation valve A will be described.
  • the crane operator stops the engine of the vehicle when the boom retracting operation is completed.
  • the hydraulic pump 1 stops rotating and hydraulic oil is no longer discharged from the hydraulic pump 1.
  • the pressure is released from the pressure receiving chamber 12a of the emergency operation valve A, and the first pressing force becomes smaller than the second pressing force.
  • the valve body 13 is displaced in the first direction (upward in FIG. 6B) by pressing the spring 16 (that is, the second pressing force).
  • the pressure receiving part 15 is located in the 1st direction side (above FIG. 6B) rather than the pump side channel
  • the emergency operation valve A automatically returns from the closed state to the open state.
  • the unload circuit B is configured using the emergency operation valve A and the electromagnetic on-off valve 6.
  • the unload circuit may be configured with only the emergency operation valve A.
  • the emergency operation valve A according to the present embodiment is not limited to the overwinding prevention device, but is used in an unload circuit incorporated in another device (for example, an overload prevention device) having a function of stopping the operation of the crane. It can also be applied.
  • the emergency operation valve A automatically returns from the closed state to the open state as described above. Specifically, in the valve-closed state shown in FIGS. 4A and 5A, when hydraulic oil is no longer supplied from the pump-side passage 17 to the pressure receiving chamber 12 a due to the drive stop of the hydraulic pump 1 or the like, the hydraulic oil in the pressure receiving chamber 12 a The pressure received by the pressure receiving portion 15 decreases. Then, the valve body 13 (specifically, the pressure receiving portion 15) is displaced from the valve-closed position by the spring 16 in the first direction (above FIGS. 4A and 5A).
  • the pressure receiving portion 15 is displaced to the end portion in the first direction of the valve chamber 12 (the upper end portion in FIGS. 4A and 5B), and the pump side passage 17 and the tank side passage 18 communicate with each other via the spring chamber 12b. . That is, the emergency operation valve A returns to the valve open state shown in FIG. 6A without operating the valve body 13 by artificial force. As described above, the emergency operation valve A of the present embodiment automatically returns from the closed state to the open state, so that the emergency operation valve A is not forgotten to be released.
  • the unload circuit B includes the emergency operation valve A as described above. For this reason, when the hydraulic pump 1 stops as the engine of the hydraulic working machine stops, the emergency operation valve A automatically returns from the closed state to the opened state. With such an automatic return of the emergency operation valve A, the hydraulic circuit incorporating the unload circuit B is switched from the on-load state to the unload state. Thus, according to the unload circuit B according to the present embodiment, since the forgetting to release the emergency operation valve A does not occur, the hydraulic working machine does not operate without permission and an accident can be prevented.
  • a valve body inserted in a reciprocating manner, a spring that presses and biases the valve body toward one end of the valve chamber, a pump-side passage that is formed in the valve box and communicates with one end side of the valve chamber, and a valve chamber
  • a tank side passage that communicates with the other end of the valve body, and the valve body has a pressure receiving portion that generates a force in a direction to push back the spring in response to the hydraulic oil pressure flowing in from the pump side passage.
  • the pressure receiving part shuts off the pump side passage and the tank side passage, and even if the pressing operation is stopped, the state is maintained by the force generated by the pressure receiving part.
  • the valve body is pushed back to one end by a spring, and the pump side passage and tank side A road can be configured so as to communicate.
  • the pressure receiving portion receives the pressure of the hydraulic oil supplied from the pump side passage and the valve body compresses the spring. Since the state is maintained, the pump-side passage and the tank-side passage can be kept in a closed state even if the pressing operation is stopped. Further, while the pressure receiving portion of the valve body receives the hydraulic oil pressure, the pump side passage and the tank side passage can be automatically kept in a state of being shut off even if the artificial pushing operation is stopped.
  • a relief valve in which an unload circuit in a hydraulic circuit of a hydraulic working machine is interposed between a supply oil passage connected to a pump and a discharge oil passage connected to a tank, and a relief valve
  • the pilot pressure control valve that controls the supply and discharge of the pilot pressure may be used, and the pilot pressure control valve may be configured using the emergency operation valve of the reference example described above.
  • the relief valve receives the pilot pressure and keeps the shut off state. Is supplied to the hydraulic working machine side, the hydraulic working machine operates normally. When the engine of the hydraulic working machine is stopped, the pump is also stopped and the pressure in the pump side passage disappears, so that the valve body of the emergency operation valve is energized by a spring and the pump side passage and the tank side passage To communicate. As described above, since the forgetting to return the emergency operation valve does not occur, the hydraulic working machine does not operate without permission and an accident can be prevented.
  • the pilot pressure control valve is composed of an electromagnetic open / close valve and a manual open / close valve that are interposed in series with the pilot circuit
  • the on-off valve may be the emergency operation valve of the reference example described above.
  • the opening / closing of the relief valve is controlled by the electromagnetic opening / closing valve to prevent over-winding of the hook, but the electric system connected to the electromagnetic opening / closing valve is disconnected.
  • the opening and closing of the relief valve is controlled by a manual emergency operation valve.
  • the hydraulic working machine does not operate without permission, thus preventing an accident.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Chemical & Material Sciences (AREA)
  • Automation & Control Theory (AREA)
  • Analytical Chemistry (AREA)
  • Fluid-Pressure Circuits (AREA)
  • Component Parts Of Construction Machinery (AREA)
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  • Mechanically-Actuated Valves (AREA)
  • Safety Valves (AREA)

Abstract

Provided is an emergency operation valve capable of alternatively switching between an open state and a closed state, wherein the emergency operation valve is configured so as to be provided with a valve box having a hollow valve chamber, a first oil channel formed in the valve box as an oil channel for hydraulic oil supplied to the valve chamber, a second oil channel formed in the valve box as an oil channel for hydraulic oil discharged from the valve chamber, a pressure receiver disposed in the valve chamber so as to be capable of shifting between a first position at which the first oil channel communicates with the second oil channel and a second position at which the first oil channel is blocked from the second oil channel, and an elastic member for urging the pressure receiver in a direction toward the first position from the second position.

Description

非常操作弁およびアンロード回路Emergency operation valve and unload circuit
 本発明は、非常操作弁およびアンロード回路に関する。さらに詳しくは、本発明は、トラック積載型クレーン等の油圧作業機で用いられる非常操作弁およびアンロード回路に関する。 The present invention relates to an emergency operation valve and an unload circuit. More particularly, the present invention relates to an emergency operation valve and an unload circuit used in a hydraulic working machine such as a truck-mounted crane.
 トラック積載型クレーンは、クレーンブームの先端からワイヤーで吊下げたフックをウインチで巻上げ下げする機械的構成と、ウインチを駆動する油圧回路と、を備えている。そして、フックを巻き過ぎるとフックまたはブームが損傷するため、油圧回路には、ウインチ駆動を停止させるためのアンロード回路が設けられている。いわゆるフックの過巻き防止装置とは、このようなアンロード回路を含めて構成されている。 The truck-mounted crane has a mechanical configuration in which a hook suspended by a wire from the tip of a crane boom is wound up and down with a winch, and a hydraulic circuit that drives the winch. Since the hook or boom is damaged if the hook is wound too much, the hydraulic circuit is provided with an unload circuit for stopping the winch drive. A so-called hook overwinding prevention device includes such an unload circuit.
 アンロード回路の構成は、特許文献1、2に示すように、リリーフ弁と、このリリーフ弁のパイロット回路に介装された電磁開閉弁と、により構成されている。このようなアンロード回路は、この電磁開閉弁によるパイロット圧の付加/解除により、作動油をアンロードまたはオンロードするように構成されている。
 ただし、特許文献1、2のアンロード回路は、盗難防止装置を構成するもので、フックの過巻き防止装置を構成するものではない。
As shown in Patent Documents 1 and 2, the unload circuit is configured by a relief valve and an electromagnetic on-off valve interposed in a pilot circuit of the relief valve. Such an unload circuit is configured to unload or on-load hydraulic oil by applying / releasing pilot pressure by the electromagnetic on-off valve.
However, the unload circuits of Patent Documents 1 and 2 constitute an antitheft device and do not constitute an overwinding prevention device for hooks.
 トラック積載型クレーンにおけるフックの過巻き防止装置を構成するアンロード回路100について、図7を参照して説明する。油圧ポンプ101により吐出された作動油は、供給油路102を通って各油圧アクチュエータに供給される。一方、各油圧アクチュエータから排出された作動油は、排出油路103を通ってタンク104に戻される。 The unload circuit 100 constituting the hook overwinding prevention device in the truck-mounted crane will be described with reference to FIG. The hydraulic oil discharged by the hydraulic pump 101 is supplied to each hydraulic actuator through the supply oil passage 102. On the other hand, the hydraulic oil discharged from each hydraulic actuator is returned to the tank 104 through the discharged oil passage 103.
 供給油路102と排出油路103との間には、リリーフ弁105が介装されている。リリーフ弁105は、バネの押圧力とパイロット圧とが合わさったとき閉弁され、供給油路102に作動油が流れるオンロード状態となる。一方、リリーフ弁105は、パイロット圧が無くなったときに開弁される。リリーフ弁105が開弁すると、供給油路102内の作動油が、排出油路103に直接排出されて各油圧アクチュエータに供給されないアンロード状態となる。
 そして、パイロット圧の給排を切換え制御する電磁開閉弁106が設けられている。
A relief valve 105 is interposed between the supply oil passage 102 and the discharge oil passage 103. The relief valve 105 is closed when the spring pressing force and the pilot pressure are combined, and enters an on-load state in which hydraulic oil flows through the supply oil passage 102. On the other hand, the relief valve 105 is opened when the pilot pressure is exhausted. When the relief valve 105 is opened, the hydraulic oil in the supply oil passage 102 is directly discharged to the discharge oil passage 103 and is in an unloaded state where it is not supplied to each hydraulic actuator.
An electromagnetic on-off valve 106 for switching and controlling the supply / discharge of the pilot pressure is provided.
 トラック積載型クレーンは、フックの過巻きを検知するリミットスイッチ109がブーム先端部に設けられている。リミットスイッチ109がフックの過巻きを検知した場合には、電磁開閉弁106を開位置にしてパイロット圧を逃がす。すると、リリーフ弁105が開弁して、ウインチモータの駆動が止まる。 The truck-mounted crane is provided with a limit switch 109 for detecting over-winding of the hook at the tip of the boom. When the limit switch 109 detects an overwinding of the hook, the electromagnetic on-off valve 106 is opened to release the pilot pressure. Then, the relief valve 105 is opened, and the drive of the winch motor is stopped.
 ところが、フックの過巻きを検出する電気系統に断線が生ずると、電磁開閉弁106は、バネにより開弁状態に保持される。このため、リリーフ弁105も開弁状態のままとなって、クレーンを動かすことができない。 However, when a disconnection occurs in the electrical system that detects overwinding of the hook, the electromagnetic on-off valve 106 is held open by a spring. For this reason, the relief valve 105 also remains open, and the crane cannot be moved.
 そこで、従来は、図7に示すように、手動の開閉弁120が、非常操作弁として、電磁開閉弁106に対し直列に介装されている。非常操作弁120が閉弁するとリリーフ弁105も閉弁する。すると、作動油が供給油路102にオンロードされて、クレーンを動かすことができる。 Therefore, conventionally, as shown in FIG. 7, a manual on-off valve 120 is interposed in series with the electromagnetic on-off valve 106 as an emergency operation valve. When the emergency operation valve 120 is closed, the relief valve 105 is also closed. Then, the hydraulic oil is on-loaded to the supply oil passage 102, and the crane can be moved.
 ところで、従来の非常操作弁120は、図8に示すように構成されている。弁箱121には、ポンプ側通路122とタンク側通路123が形成されている。ポンプ側通路122とタンク側通路123との交点となる位置には、弁室124が形成され、弁体125が挿入されている。弁体125は、ねじ込み式であって、弁箱121に形成された雌ネジ126に弁体125の雄ネジが噛み合っている。弁体125の頭部に形成された凹溝127にドライバーを差し込んで正逆回転させて弁体125を進退させれば、ポンプ側通路122とタンク側通路123とを連通させたり遮断させたりすることができる。 Incidentally, the conventional emergency operation valve 120 is configured as shown in FIG. A pump side passage 122 and a tank side passage 123 are formed in the valve box 121. A valve chamber 124 is formed at a position where the pump side passage 122 and the tank side passage 123 intersect, and a valve body 125 is inserted therein. The valve body 125 is a screw-in type, and a male screw of the valve body 125 meshes with a female screw 126 formed in the valve box 121. Inserting a screwdriver into a concave groove 127 formed in the head of the valve body 125 and rotating it forward and backward to move the valve body 125 forward and backward causes the pump side passage 122 and the tank side passage 123 to communicate with each other or shut off. be able to.
 上記非常操作弁120では、弁体125をねじ込めば、ポンプ側通路122とタンク側通路123とが遮断されて、パイロット圧を図7に示すリリーフ弁105にかけ続けることができる。しかし、非常操作弁120は手動操作であるので、覚えておいて解除操作しない限り、ウインチモータの運転可能な状態が続いてしまう。ウインチモータの運転可能な状態が続くと、フックの過巻きによる損傷が生じる可能性がある。 In the emergency operation valve 120, if the valve body 125 is screwed in, the pump side passage 122 and the tank side passage 123 are blocked, and the pilot pressure can continue to be applied to the relief valve 105 shown in FIG. However, since the emergency operation valve 120 is a manual operation, the winch motor can be operated unless it is remembered and released. If the winch motor continues to operate, damage due to overwinding of the hook may occur.
特開2008-137454号公報JP 2008-137454 A 特開2009-154740号公報JP 2009-154740 A
 本発明は上記事情に鑑み、解除忘れが生じない非常操作弁およびそれを用いたアンロード回路を提供することを目的とする。 In view of the above circumstances, an object of the present invention is to provide an emergency operation valve that does not forget to be released and an unload circuit using the emergency operation valve.
 本発明に係る非常操作弁の一態様は、開弁状態と閉弁状態とを択一的に切り換え可能な非常操作弁であって、空洞状の弁室を有する弁箱と、上記弁箱に形成され、上記弁室に供給される作動油の油路である第一油路と、上記弁箱に形成され、上記弁室から排出される作動油の油路である第二油路と、上記第一油路を上記第二油路に連通させる第一位置と上記第一油路を上記第二油路から遮断する第二位置との間を変位可能な状態で上記弁室に配置された受圧部と、上記第二位置から上記第一位置に向かう方向に上記受圧部を付勢している弾性部材と、を備えている。 One aspect of the emergency operation valve according to the present invention is an emergency operation valve that can be selectively switched between a valve open state and a valve closed state, and includes a valve box having a hollow valve chamber, and the valve box. A first oil passage that is formed and supplied to the valve chamber, and a second oil passage that is formed in the valve box and is a hydraulic oil passage that is discharged from the valve chamber; It is arranged in the valve chamber in a displaceable state between a first position where the first oil passage communicates with the second oil passage and a second position where the first oil passage is blocked from the second oil passage. And a resilient member that biases the pressure receiving portion in a direction from the second position toward the first position.
 また、本発明に係るアンロード回路の一態様は、油圧作業機の油圧回路に用いられるアンロード回路であって、ポンプにつながる供給油路とタンクにつながる排出油路との間に介装されたリリーフ弁と、上記リリーフ弁へのパイロット圧の給排を制御するパイロット圧制御弁と、を備え、上記パイロット圧制御弁は上述の非常操作弁を含んで構成されている。 One aspect of the unload circuit according to the present invention is an unload circuit used in a hydraulic circuit of a hydraulic working machine, and is interposed between a supply oil path connected to a pump and a discharge oil path connected to a tank. A relief valve and a pilot pressure control valve for controlling supply and discharge of the pilot pressure to and from the relief valve, and the pilot pressure control valve includes the emergency operation valve described above.
 本発明に係る車両およびアンロード回路の一態様によれば、解除忘れの可能性を低減できる。 According to one aspect of the vehicle and the unload circuit according to the present invention, the possibility of forgetting to release can be reduced.
本発明の一実施形態に係る非常操作弁の構造説明図であって、図1Aは開弁状態であり、図1Bは閉弁状態である。It is structure explanatory drawing of the emergency operation valve which concerns on one Embodiment of this invention, Comprising: FIG. 1A is a valve opening state, FIG. 1B is a valve closing state. 本発明の一実施形態に係るアンロード回路の回路図である。It is a circuit diagram of the unload circuit concerning one embodiment of the present invention. 図3Aは非操作状態における非常操作弁の動作説明図であり、図3Bは非常操作弁が非操作状態である場合のアンロード回路の動作説明図である。FIG. 3A is an operation explanatory diagram of the emergency operation valve in the non-operation state, and FIG. 3B is an operation explanatory diagram of the unload circuit when the emergency operation valve is in the non-operation state. 図4Aは手押し操作された非常操作弁の動作説明図であり、図4Bは非常操作弁が手押し操作された状態のアンロード回路の動作説明図である。4A is an operation explanatory diagram of the emergency operation valve that is manually pushed, and FIG. 4B is an operation explanatory diagram of the unload circuit in a state where the emergency operation valve is manually pushed. 図5Aは自動保持された非常操作弁の動作説明図であり、図5Bは非常操作弁が自動保持された状態のアンロード回路の動作説明図である。FIG. 5A is an operation explanatory view of the emergency operation valve automatically held, and FIG. 5B is an operation explanatory view of the unload circuit in a state where the emergency operation valve is automatically held. 図6Aは自動復帰した非常操作弁の動作説明図であり、図6Bは非常操作弁が自動復帰した状態のアンロード回路の動作説明図である。FIG. 6A is an operation explanatory diagram of the emergency operation valve that has automatically returned, and FIG. 6B is an operation explanatory diagram of the unload circuit in a state in which the emergency operation valve has automatically returned. 従来のアンロード回路の回路図である。It is a circuit diagram of the conventional unload circuit. 従来の非常操作弁の断面図である。It is sectional drawing of the conventional emergency operation valve.
 以下、本発明の実施形態に係る非常操作弁を図面に基づき説明する。
 <1. 非常操作弁Aについて>
 まず、図1に基づき、非常操作弁Aを説明する。なお、図1において、上方を一端方向とし、下方を他端方向として説明する。
Hereinafter, an emergency operation valve according to an embodiment of the present invention will be described with reference to the drawings.
<1. About emergency operation valve A>
First, the emergency operation valve A will be described with reference to FIG. In FIG. 1, description will be made with the upper direction as one end direction and the lower direction as the other end direction.
 先ず、非常操作弁Aの概要について説明する。本実施形態に係る非常操作弁は、開弁状態と閉弁状態とを択一的に切り換え可能な非常操作弁であって、空洞状の弁室(例えば、後述する弁室12)を有する弁箱(例えば、後述する弁箱11)と、上記弁箱に形成され、上記弁室に供給される作動油の油路である第一油路(例えば、後述するポンプ側通路17)と、上記弁箱に形成され、上記弁室から排出される作動油の油路である第二油路(例えば、後述するタンク側通路18)と、上記第一油路を上記第二油路に連通させる第一位置(例えば、図1Aの受圧部15の位置)と上記第一油路を上記第二油路から遮断する第二位置(例えば、図1Bの受圧部15の位置)との間を変位可能な状態で上記弁室に配置された受圧部(例えば、後述する受圧部15)と、上記第二位置から上記第一位置に向かう方向(例えば、図1A、1Bの上方)に上記受圧部を付勢している弾性部材(例えば、後述するバネ16)と、を備えている。 First, an outline of the emergency operation valve A will be described. The emergency operation valve according to the present embodiment is an emergency operation valve that can be selectively switched between an open state and a closed state, and has a hollow valve chamber (for example, a valve chamber 12 described later). A box (for example, a valve box 11 to be described later), a first oil path (for example, a pump side passage 17 to be described later) that is formed in the valve box and is an oil path for hydraulic oil supplied to the valve chamber, and the above A second oil passage (for example, a tank side passage 18 to be described later) that is formed in the valve box and is an oil passage for hydraulic oil discharged from the valve chamber and the first oil passage are communicated with the second oil passage. Displacement between a first position (for example, the position of the pressure receiving portion 15 in FIG. 1A) and a second position (for example, the position of the pressure receiving portion 15 in FIG. 1B) that blocks the first oil passage from the second oil passage. A pressure receiving portion (for example, a pressure receiving portion 15 to be described later) disposed in the valve chamber in a possible state, and the first position from the second position. Direction towards the location (e.g., FIG. 1A, upper 1B) includes a resilient member which urges the pressure receiving portion (e.g., later-described spring 16), the.
 次に、非常操作弁Aの具体的構成について説明する。図1Aにおいて、弁箱11は、内部に円筒形の空洞である弁室12が形成されている。弁室12内には、弁体13が往復動可能に挿入されている。なお、以下の説明において、弁体13の往復動に関する一方(図1A、図1Bの上方)を第一方向ともいい、同じく他方(図1A、図1Bの下方)を第二方向ともいう。 Next, a specific configuration of the emergency operation valve A will be described. In FIG. 1A, the valve box 11 has a valve chamber 12 formed therein as a cylindrical cavity. A valve body 13 is inserted into the valve chamber 12 so as to be able to reciprocate. In the following description, one side (the upper side of FIGS. 1A and 1B) related to the reciprocation of the valve body 13 is also referred to as a first direction, and the other side (the lower side of FIGS. 1A and 1B) is also referred to as a second direction.
 また、以下の説明において、非常操作弁Aのアンロード状態とは、非常操作弁Aの開弁状態である。一方、非常操作弁Aのオンロード状態とは、非常操作弁の閉弁状態である。また、アンロード回路のアンロード状態とは、作動油が、アンロード回路のリリーフ弁5(図2参照)を通過可能な状態(つまり、リリーフ弁5の開弁状態)である。一方、アンロード回路のオンロード状態とは、作動油が、アンロード回路のリリーフ弁5を通過できない状態(つまり、リリーフ弁5の閉弁状態)である。さらに、アンロード回路が組み込まれた油圧回路のアンロード状態とは、油圧作業機の油圧アクチュエータに作動油が供給されない状態である。一方、アンロード回路が組み込まれた油圧回路のオンロード状態とは、油圧作業機の油圧アクチュエータに作動油が供給される状態である。 In the following description, the unloaded state of the emergency operation valve A is the opened state of the emergency operation valve A. On the other hand, the on-load state of the emergency operation valve A is a closed state of the emergency operation valve. The unload state of the unload circuit is a state in which hydraulic oil can pass through the relief valve 5 (see FIG. 2) of the unload circuit (that is, the relief valve 5 is opened). On the other hand, the onload state of the unload circuit is a state in which hydraulic oil cannot pass through the relief valve 5 of the unload circuit (that is, the relief valve 5 is closed). Furthermore, the unloaded state of the hydraulic circuit in which the unloaded circuit is incorporated is a state in which hydraulic oil is not supplied to the hydraulic actuator of the hydraulic working machine. On the other hand, the on-load state of the hydraulic circuit incorporating the unload circuit is a state in which hydraulic oil is supplied to the hydraulic actuator of the hydraulic working machine.
 弁体13は、丸棒状の弁棒14と、弁棒14の中間部に形成されたフランジ状の受圧部15と、からなる。受圧部15は、弁棒14よりも直径の大きい部材である。受圧部15の上面(つまり、第一方向側の面)には、作動油の圧力を受ける受圧面が形成されている。一方、受圧部15の下面(つまり、第二方向の面)には、後述するバネ16のバネ圧を受けるバネ側受圧面が形成されている。受圧部15が作動油の圧力を受けることにより、弁体13が第二方向側(他端側であって、図1Aの下側)に押し下げられる。 The valve element 13 includes a round rod-shaped valve rod 14 and a flange-shaped pressure receiving portion 15 formed at an intermediate portion of the valve rod 14. The pressure receiving portion 15 is a member having a diameter larger than that of the valve rod 14. A pressure receiving surface that receives the pressure of the hydraulic oil is formed on the upper surface of the pressure receiving portion 15 (that is, the surface on the first direction side). On the other hand, a spring-side pressure receiving surface that receives the spring pressure of the spring 16 described later is formed on the lower surface (that is, the surface in the second direction) of the pressure receiving portion 15. When the pressure receiving portion 15 receives the pressure of the hydraulic oil, the valve body 13 is pushed down to the second direction side (the other end side, the lower side in FIG. 1A).
 受圧部15は、弁室12を上下に二分している。弁室12のうち受圧部15よりも第一方向側(一端側であって、図1A、図1Bの上側)となる空間を受圧室12aという。一方、弁室12のうち受圧部15よりも第二方向側(図1A、図1Bの下側)となる空間をバネ室12bという。つまり、受圧部15は、第一室である受圧室12aと第二室であるバネ室12bとに弁室12を仕切っている。 The pressure receiving part 15 divides the valve chamber 12 into two. A space on the valve chamber 12 that is closer to the first direction than the pressure receiving portion 15 (one end side and the upper side in FIGS. 1A and 1B) is referred to as a pressure receiving chamber 12a. On the other hand, a space in the valve chamber 12 that is on the second direction side (lower side in FIGS. 1A and 1B) from the pressure receiving portion 15 is referred to as a spring chamber 12b. That is, the pressure receiving unit 15 partitions the valve chamber 12 into a pressure receiving chamber 12a that is a first chamber and a spring chamber 12b that is a second chamber.
 受圧室12aおよびバネ室12bの体積は、受圧部15の往復動に応じて変化する。図1Aに示すように、受圧部15が弁室12の第一方向側に変位しきった状態では、受圧室12aの体積は最も小さくなり、ばね室12bの体積は最も大きくなる。 The volume of the pressure receiving chamber 12a and the spring chamber 12b changes according to the reciprocation of the pressure receiving portion 15. As shown in FIG. 1A, in a state where the pressure receiving portion 15 is completely displaced in the first direction of the valve chamber 12, the volume of the pressure receiving chamber 12a is the smallest and the volume of the spring chamber 12b is the largest.
 バネ室12bには、弾性部材の一例であるバネ16が配置されている。バネ16の上端は、受圧部15の下面(つまり、ばね側受圧面)に当接している。バネ16の下端は、弁箱11の内面における第二方向(図1A、図1Bの下側)の端面に当接している。この状態で、バネ16は、弁体13を第一方向側(図1A、図1Bの上側)に押し付け付勢している。なお、弾性部材の種類および弾性部材の位置は、本実施形態の場合に限定されない。 A spring 16 that is an example of an elastic member is disposed in the spring chamber 12b. The upper end of the spring 16 is in contact with the lower surface of the pressure receiving portion 15 (that is, the spring side pressure receiving surface). The lower end of the spring 16 is in contact with the end surface of the inner surface of the valve box 11 in the second direction (the lower side of FIGS. 1A and 1B). In this state, the spring 16 presses and urges the valve body 13 toward the first direction (the upper side in FIGS. 1A and 1B). In addition, the kind of elastic member and the position of an elastic member are not limited to the case of this embodiment.
 弁箱11には、ポンプ側通路17とタンク側通路18とが形成されている。ポンプ側通路17は、弁室12の中央部と第一方向側の端部との間に形成されている。換言すれば、ポンプ側通路17は、弁体13が、バネ16のバネ圧により第一方向の端部に変位した状態で、受圧部15よりも第二方向側(図1A、図1Bの下側)に形成されている。 In the valve box 11, a pump side passage 17 and a tank side passage 18 are formed. The pump side passage 17 is formed between the central portion of the valve chamber 12 and the end portion on the first direction side. In other words, the pump-side passage 17 is located on the second direction side (lower side of FIGS. 1A and 1B) with respect to the pressure receiving portion 15 in a state where the valve body 13 is displaced to the end portion in the first direction by the spring pressure of the spring 16. Side).
 タンク側通路18は、弁室12の第二方向の端部(図1A、図1Bの下端)に形成されている。すなわち、弁体13が、バネ16のバネ圧により第一方向の端部に変位した状態で、ポンプ側通路17およびタンク側通路18が、受圧部15よりも第二方向となる。換言すれば、非常操作弁Aの開弁状態において、ポンプ側通路17およびタンク側通路18は、弁室12のバネ室12bに連通している。なお、弁棒14と弁箱11との間には、弁室12を液密にシールするためのパッキン19が設けられている。 The tank side passage 18 is formed at the end of the valve chamber 12 in the second direction (the lower end in FIGS. 1A and 1B). That is, in the state where the valve body 13 is displaced to the end portion in the first direction by the spring pressure of the spring 16, the pump side passage 17 and the tank side passage 18 are in the second direction relative to the pressure receiving portion 15. In other words, the pump-side passage 17 and the tank-side passage 18 communicate with the spring chamber 12 b of the valve chamber 12 in the opened state of the emergency operation valve A. A packing 19 for sealing the valve chamber 12 in a liquid-tight manner is provided between the valve stem 14 and the valve box 11.
 図1Aに示すように、弁体13の受圧部15がバネ16により第一方向に押し上げられてポンプ側通路17よりも第一方向側(図1Aの上方)に寄っている状態では、ポンプ側通路17とタンク側通路18が連通している。この状態が、非常操作弁Aの開弁状態である。 As shown in FIG. 1A, when the pressure receiving portion 15 of the valve body 13 is pushed up in the first direction by the spring 16 and is closer to the first direction side (above FIG. 1A) than the pump side passage 17, the pump side The passage 17 and the tank side passage 18 communicate with each other. This state is the open state of the emergency operation valve A.
 一方、図1Bに示すように、弁体13を人為的に押し下げて、受圧部15がポンプ側通路17より下方まで下ると、ポンプ側通路17を通じて受圧室12aに作動油が供給される。受圧室12aに作動油が充満すると、受圧部15が受けた圧力によって弁体13が押し下げられる。なお、弁体13を押し下げる動作は、人が直接押す場合に限定されない。また、弁体13を押し下げる主体は、人に限定されない。例えば、コンピュータ制御されたロボットなどにより機械的に弁体13を押し下げてもよい。 On the other hand, as shown in FIG. 1B, when the valve body 13 is artificially pushed down and the pressure receiving portion 15 is lowered below the pump side passage 17, the hydraulic oil is supplied to the pressure receiving chamber 12 a through the pump side passage 17. When the pressure receiving chamber 12a is filled with hydraulic oil, the valve body 13 is pushed down by the pressure received by the pressure receiving portion 15. In addition, the operation | movement which pushes down the valve body 13 is not limited to when a person pushes directly. Moreover, the main body which pushes down the valve body 13 is not limited to a person. For example, the valve body 13 may be pushed down mechanically by a computer-controlled robot or the like.
 弁体13が押し下げられた状態では、弁体13を押し付ける操作を止めても(つまり、人為的に弁体13に加えている力を取り除いても)弁体13はその位置に保たれる。この機能を自動保持機能という。この自動保持機能が働いている間、ポンプ側通路17とタンク側通路18とが遮断される。この状態が、非常操作弁Aの閉弁状態である。 In the state where the valve body 13 is pushed down, the valve body 13 is kept in that position even if the operation of pressing the valve body 13 is stopped (that is, even if the force applied to the valve body 13 is artificially removed). This function is called an automatic holding function. While this automatic holding function is working, the pump side passage 17 and the tank side passage 18 are blocked. This state is the closed state of the emergency operation valve A.
 一方、ポンプ側通路17への作動油供給が、何らかの理由(たとえば、ポンプ停止)により断たれると、受圧部15を押し下げる力がなくなるので、バネ16により弁体13が第一方向側(図1Bの上側)に押し上げられ、図1Aの状態に復帰する。この機能を自動復帰機能という。自動復帰すると再びポンプ側通路17とタンク側通路18とが連通した状態となる。 On the other hand, if the hydraulic oil supply to the pump side passage 17 is cut off for some reason (for example, the pump is stopped), there is no force to push down the pressure receiving portion 15, so the valve element 13 is moved to the first direction side by the spring 16 (see FIG. 1B) to return to the state of FIG. 1A. This function is called an automatic return function. When the automatic return is performed, the pump side passage 17 and the tank side passage 18 are brought into a communication state again.
 本発明の非常操作弁Aは、上記のような自動復帰機能を有するため、非常時対処が終った後の定常状態への戻し忘れを防止できるという効果を奏する。 Since the emergency operation valve A of the present invention has the automatic return function as described above, there is an effect that it is possible to prevent forgetting to return to the steady state after the emergency response is completed.
 <2. アンロード回路Bについて>
 つぎに、油圧作業機の一例であるトラック積載型クレーンのアンロード回路に非常操作弁Aを適用した実施形態を説明する。まず、図2に基づきアンロード回路Bまわりの回路構成を説明する。
<2. About unload circuit B>
Next, an embodiment in which the emergency operation valve A is applied to an unload circuit of a truck-mounted crane that is an example of a hydraulic working machine will be described. First, the circuit configuration around the unload circuit B will be described with reference to FIG.
 図2には、油圧ポンプ1、作動油の供給油路2、作動油の排出油路3およびタンク4が示されている。
 供給油路2と排出油路3とには、操作バルブユニット20を介してクレーン用各アクチュエータが接続されている。図2には、ウインチモータ21、ブーム起伏シリンダ22およびブーム伸縮シリンダ23が図示されているが、他にも図示されていない各種油圧アクチュエータが存在する。上述のような基本構成を有する油圧回路において、供給油路2と排出油路3との間に、本発明のアンロード回路Bが設けられている。
FIG. 2 shows a hydraulic pump 1, a hydraulic oil supply oil path 2, a hydraulic oil discharge oil path 3, and a tank 4.
Each actuator for crane is connected to the supply oil passage 2 and the discharge oil passage 3 via an operation valve unit 20. FIG. 2 shows the winch motor 21, the boom hoisting cylinder 22, and the boom telescopic cylinder 23, but there are various other hydraulic actuators that are not shown. In the hydraulic circuit having the basic configuration as described above, the unload circuit B of the present invention is provided between the supply oil passage 2 and the discharge oil passage 3.
 以下、アンロード回路Bについてさらに詳述する。油圧ポンプ1は、車両のエンジン等を駆動源としている。エンジンが駆動されており、動力取出装置がONになっているとき、エンジン動力が油圧ポンプ1に伝達されて油圧ポンプ1が運転状態となる。動力取出装置がOFFになったり、エンジンが停止すると油圧ポンプ1は停止状態となる。 Hereinafter, the unload circuit B will be described in more detail. The hydraulic pump 1 uses a vehicle engine or the like as a drive source. When the engine is driven and the power take-off device is ON, the engine power is transmitted to the hydraulic pump 1 and the hydraulic pump 1 enters an operating state. When the power take-off device is turned off or the engine is stopped, the hydraulic pump 1 is stopped.
 供給油路2は、油圧ポンプ1により吐出された作動油をウインチモータ21、ブーム起伏シリンダ22およびブーム伸縮シリンダ23などの各油圧アクチュエータに供給する。各油圧アクチュエータから排出される作動油は、排出油路3を介してタンク4に戻される。アンロード回路Bは、供給油路2と排出油路3とを連結する油路7と、油路7に介装されたリリーフ弁5と、を含んでいる。 The supply oil path 2 supplies the hydraulic oil discharged from the hydraulic pump 1 to each hydraulic actuator such as the winch motor 21, the boom hoisting cylinder 22, and the boom telescopic cylinder 23. The hydraulic oil discharged from each hydraulic actuator is returned to the tank 4 through the discharge oil passage 3. The unload circuit B includes an oil passage 7 that connects the supply oil passage 2 and the discharge oil passage 3, and a relief valve 5 interposed in the oil passage 7.
 リリーフ弁5は、開弁方向に付勢するパイロット回路5aと、閉弁方向に付勢するバネ5bおよびパイロット回路5cとを備えている。パイロット回路5aとパイロット回路5cとは、ともに油路7からパイロット圧の供給を受ける。 The relief valve 5 includes a pilot circuit 5a that urges in the valve opening direction, and a spring 5b and a pilot circuit 5c that urges in the valve closing direction. Both the pilot circuit 5 a and the pilot circuit 5 c are supplied with pilot pressure from the oil passage 7.
 パイロット回路5aの圧力Paが、バネ5bのバネ圧とパイロット回路5cのパイロット圧とを合せた合計圧力Pbよりも小さい場合には、リリーフ弁5は閉弁状態となる。リリーフ弁5が閉弁状態の場合には、作動油は、アンロードせずに各油圧アクチュエータに供給される。そして、油圧作業機が動作する。 When the pressure Pa of the pilot circuit 5a is smaller than the total pressure Pb obtained by adding the spring pressure of the spring 5b and the pilot pressure of the pilot circuit 5c, the relief valve 5 is closed. When the relief valve 5 is closed, the hydraulic oil is supplied to each hydraulic actuator without being unloaded. Then, the hydraulic working machine operates.
 しかし、パイロット回路5cの圧力が抜けて無くなると、圧力Paと圧力Pbとがバランスし開弁する(図3Bに示すリリーフ弁5の状態)。この場合、油圧ポンプ1により吐出された作動油は、油路7およびリリーフ弁5を介して排出油路3に戻される(つまり、アンロードされる)。従って、上記作動油は、各油圧アクチュエータには供給されず、油圧作業機は動作しない。 However, when the pressure in the pilot circuit 5c is released and disappears, the pressure Pa and the pressure Pb are balanced and opened (the state of the relief valve 5 shown in FIG. 3B). In this case, the hydraulic oil discharged by the hydraulic pump 1 is returned (that is, unloaded) to the discharge oil passage 3 through the oil passage 7 and the relief valve 5. Therefore, the hydraulic oil is not supplied to each hydraulic actuator, and the hydraulic working machine does not operate.
 リリーフ弁5のパイロット回路5cと排出油路3との間には、パイロット制御回路8が設けられている。パイロット制御回路8には、電磁開閉弁6と非常操作弁Aとが直列に介装されている。 A pilot control circuit 8 is provided between the pilot circuit 5 c of the relief valve 5 and the drain oil passage 3. In the pilot control circuit 8, an electromagnetic on-off valve 6 and an emergency operation valve A are interposed in series.
 電磁開閉弁6と非常操作弁Aとは、ともにリリーフ弁5のパイロット回路5cへのパイロット圧の供給と排出とを切換えることができる。リリーフ弁5のパイロット回路5cにパイロット圧を供給すればリリーフ弁5は閉弁する。一方、パイロット回路5cからパイロット圧を抜けばリリーフ弁5は開弁する。このような電磁開閉弁6と非常操作弁Aとの開閉切換えによって、アンロード回路Bのアンロード状態とオンロード状態とが切換えられる。 Both the electromagnetic on-off valve 6 and the emergency operation valve A can switch between supply and discharge of pilot pressure to the pilot circuit 5c of the relief valve 5. If the pilot pressure is supplied to the pilot circuit 5c of the relief valve 5, the relief valve 5 is closed. On the other hand, when the pilot pressure is released from the pilot circuit 5c, the relief valve 5 is opened. By switching between opening and closing of the electromagnetic switching valve 6 and the emergency operation valve A, the unloading state and the onloading state of the unload circuit B are switched.
 電磁開閉弁6は、平常作業時に使用され、フックの過巻き防止装置のスイッチ9からの信号に基づいて動作する。一方、非常操作弁Aは、スイッチ9と電磁開閉弁6との間の通信線に断線などが生じた場合の非常時対処のために、パイロット制御回路8に設けられている。このような非常操作弁Aは、手動で操作される。 The electromagnetic on-off valve 6 is used during normal work and operates based on a signal from the switch 9 of the hook overwinding prevention device. On the other hand, the emergency operation valve A is provided in the pilot control circuit 8 to cope with an emergency when the communication line between the switch 9 and the electromagnetic switching valve 6 is disconnected. Such an emergency operation valve A is manually operated.
 <2.1 アンロード回路Bの動作について>
 以下、図3~図6を参照して、アンロード回路Bの動作について説明する。なお、以下の説明では、ソレノイド駆動電流が断線等の理由で電磁開閉弁6に通電されず、電磁開閉弁6が、バネにより開弁状態に保持されているものとする。
<2.1 Operation of unload circuit B>
Hereinafter, the operation of the unload circuit B will be described with reference to FIGS. In the following description, it is assumed that the solenoid on / off valve 6 is not energized due to disconnection or the like, and that the solenoid on / off valve 6 is held open by a spring.
 <2.1.1 非操作時>
 図3Aは非常操作弁Aを押し操作していない状態(換言すれば、開弁状態)を示している。非常操作弁Aの開弁状態において、受圧部15は、バネ16の押し付けにより弁室12内の第一方向の端部に位置している。また、ポンプ側通路17とタンク側通路18とは、矢印yで示すように連通している。
<2.1.1 Non-operation>
FIG. 3A shows a state where the emergency operation valve A is not pushed (in other words, a valve open state). In the opened state of the emergency operation valve A, the pressure receiving portion 15 is located at the end portion in the first direction in the valve chamber 12 by the pressing of the spring 16. The pump side passage 17 and the tank side passage 18 communicate with each other as indicated by an arrow y.
 非常操作弁Aの開弁状態について、図3Aを参照して具体的に説明する。非常操作弁Aの開弁状態において、受圧部15は、バネ16の押し付けにより弁室12の第一方向(図3Aの上側)の端部に位置しているため、受圧室12aの体積は、後述する手動押し操作状態および自動保持状態の受圧室12aよりも小さい。 The valve opening state of the emergency operation valve A will be specifically described with reference to FIG. 3A. In the opened state of the emergency operation valve A, the pressure receiving portion 15 is positioned at the end portion of the valve chamber 12 in the first direction (upper side in FIG. 3A) by the pressing of the spring 16, so the volume of the pressure receiving chamber 12a is It is smaller than the pressure receiving chamber 12a in the manual push operation state and the automatic holding state described later.
 一方、非常操作弁Aの開弁状態において、ばね室12bの体積は、後述する手動押し操作状態および自動保持状態の受圧室12aよりも大きい。 On the other hand, in the opened state of the emergency operation valve A, the volume of the spring chamber 12b is larger than the pressure receiving chamber 12a in the manual push operation state and the automatic holding state described later.
 非常操作弁Aの開弁状態において、ポンプ側通路17およびタンク側通路18は、ばね室12bに通じている。従って、非常操作弁Aの開弁状態において、ポンプ側通路17とタンク側通路18とは、ばね室12bを介して連通している。 In the opened state of the emergency operation valve A, the pump side passage 17 and the tank side passage 18 communicate with the spring chamber 12b. Therefore, in the opened state of the emergency operation valve A, the pump side passage 17 and the tank side passage 18 communicate with each other via the spring chamber 12b.
 非常操作弁Aが開弁状態の場合に、アンロード回路B内の非常操作弁Aを油圧記号で表示すると、図3Bに示すようになり、パイロット制御回路8は排出油路3に連通される。この結果、リリーフ弁5からパイロット圧が抜けて、リリーフ弁5は開弁状態となる。 When the emergency operation valve A is in the open state, the emergency operation valve A in the unload circuit B is displayed with a hydraulic symbol, as shown in FIG. 3B, and the pilot control circuit 8 communicates with the drain oil passage 3. . As a result, the pilot pressure is released from the relief valve 5, and the relief valve 5 is opened.
 この場合、作動油は図3Bに矢印Xaで示すように、油路7(図2参照)を介して供給油路2から排出油路3に送られるアンロード状態となる。つまり、アンロード状態では作動油は各油圧アクチュエータに供給されないため、油圧作業機の各油圧アクチュエータは駆動しない。これにより、フックの過巻き等の事故が防止される。 In this case, as shown by an arrow Xa in FIG. 3B, the hydraulic oil enters an unloaded state in which it is sent from the supply oil passage 2 to the discharge oil passage 3 via the oil passage 7 (see FIG. 2). That is, since the hydraulic oil is not supplied to each hydraulic actuator in the unloaded state, each hydraulic actuator of the hydraulic working machine is not driven. This prevents accidents such as overwinding of the hook.
 <2.1.2 手動押し操作時>
 フックの過巻き防止後は、フックを巻き下げたり、ブームを格納位置に移動させたりしなければならない。このため、油圧回路全体をオンロード状態にする必要がある。そこでクレーン操作者は、図4Aに示すように、手で非常操作弁Aの弁体13を押し込む。具体的には、クレーン操作者は、弁棒14の一端(図3Aの上端)を第二方向(図3Aの下方)に押圧する。
<2.1.2 During manual push operation>
After preventing over-winding of the hook, it is necessary to lower the hook or move the boom to the retracted position. For this reason, it is necessary to put the entire hydraulic circuit in an on-road state. Therefore, the crane operator pushes the valve body 13 of the emergency operation valve A by hand as shown in FIG. 4A. Specifically, the crane operator presses one end (the upper end in FIG. 3A) of the valve rod 14 in the second direction (downward in FIG. 3A).
 すると、弁棒14とともに受圧部15が第二方向に移動して、非常操作弁Aは、図4Aに示す状態(以下、「閉弁状態」という)となる。この結果、ポンプ側通路17とタンク側通路18とが、受圧部15により遮断される。なお、非常操作弁Aの弁体13は、直接手で押し込まれるだけでなく、例えば、機械などを介して押し込まれてもよい。 Then, the pressure receiving portion 15 moves in the second direction together with the valve rod 14, and the emergency operation valve A is in the state shown in FIG. 4A (hereinafter referred to as “valve closed state”). As a result, the pump side passage 17 and the tank side passage 18 are blocked by the pressure receiving portion 15. In addition, the valve body 13 of the emergency operation valve A may be pushed not only directly by hand but also via, for example, a machine.
 非常操作弁Aの閉弁状態について、図4Aを参照して具体的に説明する。非常操作弁Aの閉弁状態において、受圧部15は、弁室12のほぼ中央部に位置している。この状態で、ポンプ側通路17は、受圧室12aに通じている。一方、タンク側通路18は、ばね室12bに通じている。従って、非常操作弁Aの閉弁状態において、ポンプ側通路17とタンク側通路18とは、連通していない。 The valve closing state of the emergency operation valve A will be specifically described with reference to FIG. 4A. In the closed state of the emergency operation valve A, the pressure receiving portion 15 is located at the substantially central portion of the valve chamber 12. In this state, the pump side passage 17 communicates with the pressure receiving chamber 12a. On the other hand, the tank side passage 18 communicates with the spring chamber 12b. Therefore, when the emergency operation valve A is closed, the pump side passage 17 and the tank side passage 18 are not in communication.
 非常操作弁Aが閉弁状態の場合に、アンロード回路B内の非常操作弁Aを油圧記号で表示すると、図4Bに示すようになり、パイロット制御回路8は閉じられる。この結果、リリーフ弁5にはバネ圧に加えパイロット回路5cからのパイロット圧が加わり、リリーフ弁5は閉弁状態となる。この場合、作動油は、図4Bに矢印Xoで示すように、供給油路2から各油圧アクチュエータに送られるオンロード状態となる。これにより、フックの巻下げやブームの格納動作が可能となる。 When the emergency operation valve A is in the closed state, the emergency operation valve A in the unload circuit B is displayed with a hydraulic symbol as shown in FIG. 4B, and the pilot control circuit 8 is closed. As a result, the pilot pressure from the pilot circuit 5c is applied to the relief valve 5 in addition to the spring pressure, and the relief valve 5 is closed. In this case, as shown by an arrow Xo in FIG. 4B, the hydraulic oil is in an on-load state that is sent from the supply oil passage 2 to each hydraulic actuator. Thereby, the hook can be lowered and the boom can be retracted.
 <2.1.3 自動保持状態>
 ところで、フックの巻下げまたはブームの格納操作をするとき、クレーン操作者は、片方の手で非常操作弁Aを押した状態で、他方の手によりクレーンを操作する必要がある。
<2.1.3 Automatic holding state>
By the way, when the hook is lowered or the boom is stored, the crane operator needs to operate the crane with the other hand while pressing the emergency operation valve A with one hand.
 図5Aは、クレーン操作者が手を弁体13から離して押し込み操作を止めた状態を示している。この状態ではポンプ側通路17から受圧室12aに流入した作動油圧力が、受圧部15を押し下げて弁体13を保持しているため、ポンプ側通路17とタンク側通路18とは遮断された状態に保たれる。つまり、非常操作弁Aの閉弁状態が自動保持される。 FIG. 5A shows a state where the crane operator releases his / her hand from the valve body 13 and stops the pushing operation. In this state, since the hydraulic oil pressure flowing into the pressure receiving chamber 12a from the pump side passage 17 pushes down the pressure receiving portion 15 and holds the valve body 13, the pump side passage 17 and the tank side passage 18 are shut off. To be kept. That is, the closed state of the emergency operation valve A is automatically maintained.
 換言すれば、図5Aに示す状態において、受圧室12a内の作動油の圧力に基づいて受圧部15が第二方向(図5Aの下方)に押圧される力(以下、第一押圧力という)と、バネ16の弾性力に基づいて受圧部15が第一方向(図5Aの上方)に押圧される力(以下、第二押圧力という)とが釣り合っている。このため、受圧部15の位置が、図5Aに示す位置(すなわち、第二位置)に維持される。本実施形態の場合、上記第一押圧力と上記第二押圧力とが釣り合っていることが所定の条件である。 In other words, in the state shown in FIG. 5A, a force (hereinafter referred to as a first pressing force) that the pressure receiving portion 15 is pressed in the second direction (downward in FIG. 5A) based on the pressure of the hydraulic oil in the pressure receiving chamber 12a. And the force (hereinafter referred to as the second pressing force) by which the pressure receiving portion 15 is pressed in the first direction (upward in FIG. 5A) based on the elastic force of the spring 16 is balanced. For this reason, the position of the pressure receiving part 15 is maintained at the position shown in FIG. 5A (that is, the second position). In this embodiment, the predetermined condition is that the first pressing force and the second pressing force are balanced.
 リリーフ弁5においてバネ5bのバネ圧にパイロット回路5cのパイロット圧が加わった状態が保持されると、リリーフ弁5は閉弁状態のまま保持される。つまり、図5Bに示す油圧回路で見た場合に、作動油が供給油路2から各油圧アクチュエータに送られる(図5Bの矢印Xo参照)オンロード状態が保持される。これにより、クレーン操作者は、フックの巻下げおよびブームの格納を続けることができる。 When the state in which the pilot pressure of the pilot circuit 5c is added to the spring pressure of the spring 5b is held in the relief valve 5, the relief valve 5 is held in the closed state. That is, when viewed in the hydraulic circuit shown in FIG. 5B, the hydraulic oil is sent from the supply oil passage 2 to each hydraulic actuator (see arrow Xo in FIG. 5B), and the on-road state is maintained. Thereby, the crane operator can continue the lowering of the hook and the storing of the boom.
 <2.1.4 自動復帰>
 本実施形態に係る非常操作弁Aは、閉弁状態から開弁状態に自動復帰する。以下、非常操作弁Aの自動復帰について説明する。クレーン操作者は、ブームの格納操作が終了すると車両のエンジンを停止する。エンジンが停止すると、油圧ポンプ1の回転が止まり、油圧ポンプ1から作動油が吐出されなくなる。すると、非常操作弁Aの受圧室12aから圧力が抜け、上記第一押圧力が上記第二押圧力よりも小さくなる。この結果、図6Aに示す通り、バネ16の押し付け(つまり、上記第二押圧力)により弁体13が第一方向(図6Bの上方)に変位させられる。そして、受圧部15がポンプ側通路17よりも第一方向側(図6Bの上方)に位置して、ポンプ側通路17とタンク側通路18とが連通する。このようにして、非常操作弁Aは、閉弁状態から開弁状態へと自動復帰する。
<2.1.4 Automatic return>
The emergency operation valve A according to the present embodiment automatically returns from the closed state to the open state. Hereinafter, automatic return of the emergency operation valve A will be described. The crane operator stops the engine of the vehicle when the boom retracting operation is completed. When the engine stops, the hydraulic pump 1 stops rotating and hydraulic oil is no longer discharged from the hydraulic pump 1. Then, the pressure is released from the pressure receiving chamber 12a of the emergency operation valve A, and the first pressing force becomes smaller than the second pressing force. As a result, as shown in FIG. 6A, the valve body 13 is displaced in the first direction (upward in FIG. 6B) by pressing the spring 16 (that is, the second pressing force). And the pressure receiving part 15 is located in the 1st direction side (above FIG. 6B) rather than the pump side channel | path 17, and the pump side channel | path 17 and the tank side channel | path 18 are connected. Thus, the emergency operation valve A automatically returns from the closed state to the open state.
 以上のように非常操作弁Aが自動復帰すると、リリーフ弁5からパイロット圧が抜けてリリーフ弁5が開弁する。リリーフ弁5が開弁すると、作動油が、図6に矢印Xaで示すように供給油路2から排出油路3に流れるアンロード状態となる。このため、例えば、車両のエンジンを始動して油圧ポンプ1が再起動した場合でも、フックまたはブームの意図しない動きを防止できる。これにより、不測の事故が防止される。 When the emergency operation valve A automatically returns as described above, the pilot pressure is released from the relief valve 5 and the relief valve 5 is opened. When the relief valve 5 is opened, the hydraulic oil enters an unloaded state in which it flows from the supply oil passage 2 to the discharge oil passage 3 as indicated by an arrow Xa in FIG. For this reason, for example, even when the engine of the vehicle is started and the hydraulic pump 1 is restarted, an unintended movement of the hook or boom can be prevented. This prevents unexpected accidents.
 上述の実施形態において、アンロード回路Bは、非常操作弁Aおよび電磁開閉弁6を用いて構成されている。ただし、アンロード回路は、非常操作弁Aのみで構成されてもよい。
 また、本実施形態に係る非常用操作弁Aは、過巻き防止装置に限らず、クレーンの動作を停止させる機能を有する他の装置(例えば、過負荷防止装置など)に組み込まれるアンロード回路に適用することもできる。
In the above-described embodiment, the unload circuit B is configured using the emergency operation valve A and the electromagnetic on-off valve 6. However, the unload circuit may be configured with only the emergency operation valve A.
Further, the emergency operation valve A according to the present embodiment is not limited to the overwinding prevention device, but is used in an unload circuit incorporated in another device (for example, an overload prevention device) having a function of stopping the operation of the crane. It can also be applied.
 <3. 本実施形態の作用・効果について>
 本実施形態によれば、以下のような作用・効果を奏する。
 まず、本実施形態に係る非常操作弁Aは、上述のように閉弁状態から開弁状態に自動復帰する。具体的には、図4A、5Aに示す閉弁状態において、油圧ポンプ1の駆動停止等の理由によりポンプ側通路17から受圧室12aに作動油が供給されなくなると、受圧室12a内の作動油から受圧部15が受ける圧力が減少する。すると、弁体13(具体的には、受圧部15)は、バネ16により閉弁状態の位置から第一方向(図4A、5Aの上方)に変位させられる。この結果、受圧部15が弁室12の第一方向の端部(図4A、5Bの上端部)に変位して、ポンプ側通路17とタンク側通路18とがばね室12bを介して連通する。すなわち、非常操作弁Aは、弁体13を人為的な力により操作することなく、図6Aに示す開弁状態に復帰する。以上のように、本実施形態の非常操作弁Aは、閉弁状態から開弁状態に自動復帰するため、非常操作弁Aの解除忘れが生じない。
<3. About action and effect of this embodiment>
According to the present embodiment, the following operations and effects are achieved.
First, the emergency operation valve A according to the present embodiment automatically returns from the closed state to the open state as described above. Specifically, in the valve-closed state shown in FIGS. 4A and 5A, when hydraulic oil is no longer supplied from the pump-side passage 17 to the pressure receiving chamber 12 a due to the drive stop of the hydraulic pump 1 or the like, the hydraulic oil in the pressure receiving chamber 12 a The pressure received by the pressure receiving portion 15 decreases. Then, the valve body 13 (specifically, the pressure receiving portion 15) is displaced from the valve-closed position by the spring 16 in the first direction (above FIGS. 4A and 5A). As a result, the pressure receiving portion 15 is displaced to the end portion in the first direction of the valve chamber 12 (the upper end portion in FIGS. 4A and 5B), and the pump side passage 17 and the tank side passage 18 communicate with each other via the spring chamber 12b. . That is, the emergency operation valve A returns to the valve open state shown in FIG. 6A without operating the valve body 13 by artificial force. As described above, the emergency operation valve A of the present embodiment automatically returns from the closed state to the open state, so that the emergency operation valve A is not forgotten to be released.
 また、本実施形態に係るアンロード回路Bは、上述のような非常操作弁Aを備えている。このため、油圧作業機のエンジンなどの停止にともない油圧ポンプ1が停止すると、非常操作弁Aが閉弁状態から開弁状態に自動復帰する。このような非常操作弁Aの自動復帰にともない、アンロード回路Bが組み込まれた油圧回路はオンロード状態からアンロード状態に切り換わる。このように、本実施形態に係るアンロード回路Bによれば、非常操作弁Aの解除忘れが生じないため、勝手に油圧作業機が動作することがなく、事故を防止できる。 Further, the unload circuit B according to the present embodiment includes the emergency operation valve A as described above. For this reason, when the hydraulic pump 1 stops as the engine of the hydraulic working machine stops, the emergency operation valve A automatically returns from the closed state to the opened state. With such an automatic return of the emergency operation valve A, the hydraulic circuit incorporating the unload circuit B is switched from the on-load state to the unload state. Thus, according to the unload circuit B according to the present embodiment, since the forgetting to release the emergency operation valve A does not occur, the hydraulic working machine does not operate without permission and an accident can be prevented.
 <4. 付記>
 非常操作弁の参考例として、油路を開弁状態と閉弁状態とに択一的に切換える非常操作弁を、弁箱と、弁箱内に形成された空洞状の弁室と、弁室内に往復動可能に挿入された弁体と、弁体を弁室の一端方向に押し付け付勢するバネと、弁箱に形成されており、弁室の一端側に通じるポンプ側通路と、弁室の他端側に通じるタンク側通路と、を備え、弁体は、ポンプ側通路から流入した作動油圧力を受けてバネを押し戻す方向の力を発生する受圧部を有しており、弁体をバネに抗して人為的に他端側に押し付けると受圧部がポンプ側通路とタンク側通路とを遮断するとともに押し付け操作をやめても受圧部により発生する力により状態が保持され、ポンプ側通路の圧力が失われた時はバネで弁体が一端側に押し戻されてポンプ側通路とタンク側通路とを連通させるように構成できる。
<4. Addendum>
As a reference example of an emergency operation valve, an emergency operation valve for selectively switching an oil passage between a valve open state and a valve closed state includes a valve box, a hollow valve chamber formed in the valve box, and a valve chamber. A valve body inserted in a reciprocating manner, a spring that presses and biases the valve body toward one end of the valve chamber, a pump-side passage that is formed in the valve box and communicates with one end side of the valve chamber, and a valve chamber A tank side passage that communicates with the other end of the valve body, and the valve body has a pressure receiving portion that generates a force in a direction to push back the spring in response to the hydraulic oil pressure flowing in from the pump side passage. When it is artificially pressed against the spring against the other end, the pressure receiving part shuts off the pump side passage and the tank side passage, and even if the pressing operation is stopped, the state is maintained by the force generated by the pressure receiving part. When the pressure is lost, the valve body is pushed back to one end by a spring, and the pump side passage and tank side A road can be configured so as to communicate.
 上述の非常操作弁の参考例によれば、弁体をバネに抗して人為的に押すと、受圧部がポンプ側通路より供給された作動油の圧力を受けて弁体がバネを圧縮した状態に保つので、押し付け操作をやめてもポンプ側通路とタンク側通路を遮断した状態に保持できる。また、弁体の受圧部が作動油圧力を受けている間は人為的押し操作を止めてもポンプ側通路とタンク側通路を遮断した状態に自動保持できる。そして、ポンプの駆動停止等の理由によりポンプ側通路から作動油が供給されなくなると受圧部が受ける圧力が減少しバネの力によって弁体が付勢されるのでポンプ側通路とタンク側通路が連通するように自動復帰する。このため、非常操作弁の解除忘れが生じない。 According to the reference example of the emergency operation valve described above, when the valve body is artificially pressed against the spring, the pressure receiving portion receives the pressure of the hydraulic oil supplied from the pump side passage and the valve body compresses the spring. Since the state is maintained, the pump-side passage and the tank-side passage can be kept in a closed state even if the pressing operation is stopped. Further, while the pressure receiving portion of the valve body receives the hydraulic oil pressure, the pump side passage and the tank side passage can be automatically kept in a state of being shut off even if the artificial pushing operation is stopped. When the hydraulic oil is no longer supplied from the pump side passage for reasons such as stopping the drive of the pump, the pressure received by the pressure receiving portion decreases and the valve body is biased by the spring force, so that the pump side passage and the tank side passage communicate with each other. To return automatically. For this reason, forgetting to release the emergency operation valve does not occur.
 また、アンロード回路の参考例1として、油圧作業機の油圧回路におけるアンロード回路を、ポンプにつながる供給油路とタンクにつながる排出油路との間に介装されたリリーフ弁と、リリーフ弁にパイロット圧の給排を制御するパイロット圧制御弁とで構成し、パイロット圧制御弁を上述の参考例の非常操作弁を用いて構成してもよい。 In addition, as Reference Example 1 of the unload circuit, a relief valve in which an unload circuit in a hydraulic circuit of a hydraulic working machine is interposed between a supply oil passage connected to a pump and a discharge oil passage connected to a tank, and a relief valve The pilot pressure control valve that controls the supply and discharge of the pilot pressure may be used, and the pilot pressure control valve may be configured using the emergency operation valve of the reference example described above.
 上述のアンロード回路の参考例1によれば、非常操作弁を押し操作してポンプ側通路とタンク側通路を遮断させた状態におくとリリーフ弁がパイロット圧を受けて遮断状態を保ち作動油が油圧作業機側に供給されるので、油圧作業機は通常どおり動作する。そして、油圧作業機のエンジン等を停止させるとポンプも停止してポンプ側通路の圧力が無くなるので、非常操作弁の弁体はバネで付勢された状態となってポンプ側通路とタンク側通路を連通させる。このように、非常操作弁の戻し忘れは生じないので、勝手に油圧作業機が動作することがなく、事故を防止できる。 According to the reference example 1 of the unload circuit described above, when the emergency operation valve is pushed to keep the pump side passage and the tank side passage shut off, the relief valve receives the pilot pressure and keeps the shut off state. Is supplied to the hydraulic working machine side, the hydraulic working machine operates normally. When the engine of the hydraulic working machine is stopped, the pump is also stopped and the pressure in the pump side passage disappears, so that the valve body of the emergency operation valve is energized by a spring and the pump side passage and the tank side passage To communicate. As described above, since the forgetting to return the emergency operation valve does not occur, the hydraulic working machine does not operate without permission and an accident can be prevented.
 また、アンロード回路の参考例2として、上述の参考例1のアンロード回路において、パイロット圧制御弁を、パイロット回路に直列に介装された電磁開閉弁と手動開閉弁とで構成し、手動開閉弁を上述の参考例の非常操作弁としてもよい。 Further, as Reference Example 2 of the unload circuit, in the unload circuit of Reference Example 1 described above, the pilot pressure control valve is composed of an electromagnetic open / close valve and a manual open / close valve that are interposed in series with the pilot circuit, The on-off valve may be the emergency operation valve of the reference example described above.
 上述のアンロード回路の参考例2によれば、平常状態では、電磁開閉弁によりリリーフ弁の開閉が制御されてフックの過巻き防止が行われるが、電磁開閉弁につながる電気系統に断線等の故障が生じた場合は、手動の非常操作弁によって、リリーフ弁の開閉が制御される。しかも、非常操作弁の解除忘れがあっても、勝手に油圧作業機が動作することがないので、事故を防止できる。 According to the above-described reference example 2 of the unload circuit, in the normal state, the opening / closing of the relief valve is controlled by the electromagnetic opening / closing valve to prevent over-winding of the hook, but the electric system connected to the electromagnetic opening / closing valve is disconnected. When a failure occurs, the opening and closing of the relief valve is controlled by a manual emergency operation valve. In addition, even if the emergency operation valve is forgotten to be released, the hydraulic working machine does not operate without permission, thus preventing an accident.
 2016年04月06日出願の特願2016-076332の日本出願に含まれる明細書、図面および要約書の開示内容は、すべて本願に援用される。 The disclosure of the specification, drawings, and abstract included in the Japanese application of Japanese Patent Application No. 2016-076332 filed on Apr. 06, 2016 is incorporated herein by reference.
 1 油圧ポンプ
 2 供給油路
 3 排出油路
 5 リリーフ弁
 6 電磁開閉弁
 8 パイロット制御回路
 11 弁箱
 12 弁室
 13 弁体
 14 弁棒
 15 受圧部
 16 バネ
 17 ポンプ側通路
 18 タンク側通路
 A 非常操作弁
 B アンロード回路
DESCRIPTION OF SYMBOLS 1 Hydraulic pump 2 Supply oil path 3 Discharge oil path 5 Relief valve 6 Electromagnetic on-off valve 8 Pilot control circuit 11 Valve box 12 Valve chamber 13 Valve body 14 Valve rod 15 Pressure receiving part 16 Spring 17 Pump side path 18 Tank side path A Emergency operation Valve B Unload circuit

Claims (8)

  1.  開弁状態と閉弁状態とを択一的に切り換え可能な非常操作弁であって、
     空洞状の弁室を有する弁箱と、
     前記弁箱に形成され、前記弁室に供給される作動油の油路である第一油路と、
     前記弁箱に形成され、前記弁室から排出される作動油の油路である第二油路と、
     前記第一油路を前記第二油路に連通させる第一位置と前記第一油路を前記第二油路から遮断する第二位置との間を変位可能な状態で前記弁室に配置された受圧部と、
     前記第二位置から前記第一位置に向かう方向に前記受圧部を付勢している弾性部材と、を備える、
     非常操作弁。
    An emergency operation valve that can be selectively switched between a valve open state and a valve closed state,
    A valve box having a hollow valve chamber;
    A first oil passage that is formed in the valve box and is an oil passage for hydraulic oil supplied to the valve chamber;
    A second oil passage that is formed in the valve box and is an oil passage for hydraulic oil discharged from the valve chamber;
    Disposed in the valve chamber in a displaceable state between a first position where the first oil passage communicates with the second oil passage and a second position where the first oil passage is blocked from the second oil passage. Pressure receiving part,
    An elastic member biasing the pressure receiving portion in a direction from the second position toward the first position,
    Emergency operation valve.
  2.  前記弁室は、前記受圧部により第一室と第二室とに仕切られ、前記受圧部が前記第二位置にある状態で、前記第一油路が前記第一室に連通し、かつ、前記第二油路が前記第二室に連通している、請求項1に記載の非常操作弁。 The valve chamber is partitioned into a first chamber and a second chamber by the pressure receiving portion, the first oil passage communicates with the first chamber in a state where the pressure receiving portion is in the second position, and The emergency operation valve according to claim 1, wherein the second oil passage communicates with the second chamber.
  3.  前記受圧部が前記第一位置にある状態で、前記第一油路および前記第二油路が前記第二室に連通している、請求項2に記載の非常操作弁。 The emergency operation valve according to claim 2, wherein the first oil passage and the second oil passage communicate with the second chamber in a state where the pressure receiving portion is in the first position.
  4.  前記第一室内の作動油の油圧と前記弾性部材の弾性力とが所定の条件を満たす場合に、前記受圧部の位置が前記第二位置に維持される、請求項2または3に記載の非常操作弁。 4. The emergency according to claim 2, wherein when the hydraulic pressure of the hydraulic oil in the first chamber and the elastic force of the elastic member satisfy a predetermined condition, the position of the pressure receiving portion is maintained at the second position. 5. Operation valve.
  5.  前記第一室内の作動油の油圧と前記弾性部材の弾性力とが前記所定の条件を満たさなくなった場合に、前記受圧部が、前記弾性部材の弾性力に基づいて前記第二位置から前記第一位置に変位する、請求項4に記載の非常操作弁。 When the hydraulic pressure of the hydraulic fluid in the first chamber and the elastic force of the elastic member no longer satisfy the predetermined condition, the pressure receiving portion is moved from the second position based on the elastic force of the elastic member. The emergency operation valve according to claim 4, which is displaced to one position.
  6.  人為的な力により前記受圧部を前記第一位置から前記第二位置に変位させることができる、請求項1~5の何れか1項に記載の非常操作弁。 The emergency operation valve according to any one of claims 1 to 5, wherein the pressure receiving portion can be displaced from the first position to the second position by an artificial force.
  7.  油圧作業機の油圧回路に用いられるアンロード回路であって、
     ポンプにつながる供給油路とタンクにつながる排出油路との間に介装されたリリーフ弁と、
     前記リリーフ弁へのパイロット圧の給排を制御するパイロット圧制御弁と、を備え、
     前記パイロット圧制御弁は請求項1~6の何れか1項に記載の非常操作弁を含んで構成されている、
     アンロード回路。
    An unload circuit used in a hydraulic circuit of a hydraulic working machine,
    A relief valve interposed between a supply oil passage connected to the pump and a discharge oil passage connected to the tank;
    A pilot pressure control valve for controlling supply and discharge of pilot pressure to the relief valve,
    The pilot pressure control valve is configured to include the emergency operation valve according to any one of claims 1 to 6.
    Unload circuit.
  8.  前記パイロット圧制御弁が、パイロット回路に直列に介装された電磁開閉弁と手動開閉弁とで構成されており、
     前記手動開閉弁が前記非常操作弁である、
     請求項7に記載のアンロード回路。
    The pilot pressure control valve is composed of an electromagnetic on-off valve and a manual on-off valve interposed in series with a pilot circuit,
    The manual on-off valve is the emergency operation valve;
    The unload circuit according to claim 7.
PCT/JP2017/014320 2016-04-06 2017-04-06 Emergency operation valve and unloading circuit WO2017175820A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2017541124A JP6219554B1 (en) 2016-04-06 2017-04-06 Unload circuit
KR1020187026482A KR101942229B1 (en) 2016-04-06 2017-04-06 Emergency operation valve and unloading circuit
CN201780020907.6A CN109073111B (en) 2016-04-06 2017-04-06 Emergency operation valve and unloading circuit

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JPWO2017175820A1 (en) 2018-04-12
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KR20180108837A (en) 2018-10-04
JP6219554B1 (en) 2017-10-25

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