WO2017166849A1 - Mixer shaft for flour-mixing and -conveying device of fresh noodle machine - Google Patents

Mixer shaft for flour-mixing and -conveying device of fresh noodle machine Download PDF

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Publication number
WO2017166849A1
WO2017166849A1 PCT/CN2016/108555 CN2016108555W WO2017166849A1 WO 2017166849 A1 WO2017166849 A1 WO 2017166849A1 CN 2016108555 W CN2016108555 W CN 2016108555W WO 2017166849 A1 WO2017166849 A1 WO 2017166849A1
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WO
WIPO (PCT)
Prior art keywords
blade
shaft body
shaft
mixer
pushing
Prior art date
Application number
PCT/CN2016/108555
Other languages
French (fr)
Chinese (zh)
Inventor
王晓杰
张军锋
豆金星
Original Assignee
河南万杰智能科技股份有限公司
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Application filed by 河南万杰智能科技股份有限公司 filed Critical 河南万杰智能科技股份有限公司
Publication of WO2017166849A1 publication Critical patent/WO2017166849A1/en

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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C1/00Mixing or kneading machines for the preparation of dough
    • A21C1/06Mixing or kneading machines for the preparation of dough with horizontally-mounted mixing or kneading tools; Worm or screw mixers
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C1/00Mixing or kneading machines for the preparation of dough
    • A21C1/06Mixing or kneading machines for the preparation of dough with horizontally-mounted mixing or kneading tools; Worm or screw mixers
    • A21C1/065Worm or screw mixers, e.g. with consecutive mixing receptacles
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C1/00Mixing or kneading machines for the preparation of dough
    • A21C1/14Structural elements of mixing or kneading machines; Parts; Accessories
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C1/00Mixing or kneading machines for the preparation of dough
    • A21C1/14Structural elements of mixing or kneading machines; Parts; Accessories
    • A21C1/142Feeding mechanisms, e.g. skip lifting mechanisms
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C1/00Mixing or kneading machines for the preparation of dough
    • A21C1/14Structural elements of mixing or kneading machines; Parts; Accessories
    • A21C1/145Controlling; Testing; Measuring
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/10Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C3/00Machines or apparatus for shaping batches of dough before subdivision
    • A21C3/02Dough-sheeters; Rolling-machines; Rolling-pins
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C3/00Machines or apparatus for shaping batches of dough before subdivision
    • A21C3/02Dough-sheeters; Rolling-machines; Rolling-pins
    • A21C3/024Dough-sheeters; Rolling-machines; Rolling-pins using one or more rollers with an axis of rotation substantially parallel or oblique to the direction of dough transport
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07FCOIN-FREED OR LIKE APPARATUS
    • G07F17/00Coin-freed apparatus for hiring articles; Coin-freed facilities or services
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07FCOIN-FREED OR LIKE APPARATUS
    • G07F17/00Coin-freed apparatus for hiring articles; Coin-freed facilities or services
    • G07F17/0064Coin-freed apparatus for hiring articles; Coin-freed facilities or services for processing of food articles

Definitions

  • the invention belongs to the field of commercial equipment, and in particular relates to a mixer shaft of a fresh noodle machine and a surface and a conveying device.
  • Noodles are an important variety of traditional Chinese foods, especially in northern China. Noodles are commonly used in people's daily life. Most of the traditional noodles are artificially smashed into dough and cut into a certain shape. Noodles of thickness and width; people will dry the prepared noodles to form dry noodles for convenient use, but the taste of dry noodles is not as good as fresh fresh noodles; nowadays, most of the noodles are produced by mechanized production. Noodles can be used to make dry noodles (noodles), and can also be used to sell fresh noodles; however, the sale of fresh noodles is mostly in batch production and sale, and the process of handling, weighing, packaging, charging, etc., plus noodles It is fresh and easily contaminated with dirt in the environment, causing noodle contamination.
  • the noodle is an important part of making noodles, which directly affects the quality and taste of the noodles.
  • the noodle method of the noodle machine is relatively simple, and the noodles are lacking in strength, which leads to the unsatisfactory taste of the noodles.
  • the technical solution adopted by the present invention is: a mixer shaft of a fresh noodle machine and a surface and a conveying device, which is disposed in the inner cavity of the outer cylinder of the mixer, including a shaft body and a surface Pushing device, pusher blade, retracting blade and flange;
  • the surface pushing device has a continuous spiral shape, is disposed at one end of the outer cylindrical surface of the shaft, and is located at the inlet port and the water inlet of the mixer outer cylinder
  • the flange is disposed on an end surface of the shaft body opposite to the surface pushing device;
  • the pushing blade is provided with a plurality of, and is evenly disposed along the same cylindrical spiral line on the outer cylindrical surface of the shaft, and the The spiral direction of the cylindrical spiral is the same as the rotation direction of the shaft;
  • the retracting blade is provided with a plurality of, and is evenly arranged along the same cylindrical spiral on the outer cylindrical surface of the shaft, and the spiral direction of the cylindrical
  • the pusher blade and the retracting blade are alternately arranged on the same busbar on the outer cylindrical surface of the shaft.
  • the present invention is on the one hand and the shaft body.
  • the position of the inlet port on the outer cylinder of the mixer opposite to the water inlet A continuous spiral-shaped surface propelling device is arranged, the flour is pushed by the surface propelling device, and the flour and the water are initially mixed and stirred, and on the other hand, the pushing blades and the retreating blades having opposite spiral directions are segmented on the shaft body, and the pushing blades are segmented.
  • the push blade and the retracting blade of the present invention do not adopt a continuous spiral structure, but are arranged at a plurality of intervals, and at the upper edge of the push blade and the end of the push blade toward the end cover, the upper edge of the retracting blade, and
  • the cutting edge of the retracting blade is provided with a cutting edge at one end of the surface pushing device, so that the resistance of the surface flocculation during the stirring process can be reduced, and the multiple cutting and multiple mixing of the opposite floc can be realized, so that the noodles made are more versatile.
  • the retreating blades and the pushing blades are alternately arranged, and the spacing between the two blades and the adjacent blades of the same kind of blades is not uniform, so that in the process of the dough Increase the degree of turbulence of the face, making the dough more uniform.
  • the helix angle of the retracting blade and the pushing blade of the present invention and the length of each blade are not the same, so that the force and direction of the pair of blades are different, so that the taste of the surface is better. At the same time, it is also conducive to the smooth delivery of the good surface.
  • Figure 1 is a schematic view of the structure of the present invention.
  • Figure 2 is a schematic view showing the structure of the dough and the conveying device.
  • Figure 3 is a schematic view showing the structure of the mixer outer cylinder of the dough and the conveying device.
  • Figure 4 is a schematic view showing the structure of a fresh noodle machine.
  • Fig. 5 is a schematic view showing the structure of a falling surface device in a fresh noodle machine.
  • Fig. 6 is a schematic structural view of a pressure surface device in a fresh noodle machine.
  • Fig. 7 is a schematic view showing the structure of a cutting device in a fresh noodle machine.
  • Fig. 8 is a schematic view showing the structure of the joint device of the fresh noodle machine.
  • Fig. 9 is a schematic view showing the structure of the upper joint device of the fresh noodle machine.
  • Figure 10 is a schematic diagram of a fresh noodle machine control system.
  • Embodiment 1 As shown in FIG. 1 , a mixer shaft of a fresh noodle machine and a surface and a conveying device are disposed in a cavity of the outer cylinder of the mixer, including a shaft body, a surface pushing device, a pushing blade, and a retracting blade.
  • the surface pushing device has a continuous spiral shape, is disposed at one end of the outer cylindrical surface of the shaft, and corresponds to the position of the inlet port and the water inlet on the outer cylinder of the mixer, and the spiral direction of the surface pushing device
  • the direction of rotation of the shaft body is the same, and the spiral radial height is equal to the inner diameter of the outer cylinder minus the outer circle radius of the shaft, and then the movement gap is subtracted
  • the flange is disposed on the end surface of the shaft body opposite to the surface pushing device
  • the pusher blade is provided in plurality and uniformly disposed along the same cylindrical spiral line on the outer cylindrical surface of the shaft, and the spiral direction of the cylindrical spiral is the same as the direction of rotation of the shaft;
  • the retracting blade is provided with a plurality of And uniformly arranged along the same cylindrical spiral line on the outer cylindrical surface of the shaft, and the spiral direction of the cylindrical spiral is opposite to the rotation direction of the shaft; the lead of the cylindrical spiral where the push blade is located is larger than the cylinder
  • the pusher blade and the retracting blade are alternately arranged on the same busbar on the outer cylindrical surface of the shaft.
  • Embodiment 2 The first embodiment of the present invention is applied to a fresh noodle machine, and the application of the present invention will be further described in conjunction with the specific structure of the fresh noodle machine.
  • the fresh noodle machine used in the present invention is a selling machine, including a falling surface device, a dough surface conveying device, a pressing surface device, a cutting surface device, a joint device, a frame, a control system, and a protection device.
  • the falling device is mounted on the upper end of the frame and communicates with the surface and the conveying device; the dough and the conveying device are mounted on the frame, located below the falling device, and one end is
  • the falling surface device is connected with the water supply controller, and the other end is connected with the pressing surface device; the dough surface and the conveying device are connected with the power and the transmission device;
  • the pressing surface device is installed on the frame, and is located at the surface and the conveying device Below the one end; the outlet of the pressing device is engaged with the cutting device;
  • the cutting device is mounted on the frame below the pressing device; the lower portion of the cutting device corresponds to the joining device;
  • the cutting device enables fast and non-stop replacement of the cutting device suitable for different specifications of noodles;
  • the junction device is mounted on the frame below the cutting device; the frame includes the foot, the bracket and the installation
  • the mounting frame of various functional components; the overall size of the frame should be such that the overall size of the whole machine after installation is not more than 800X800X400 mm; the control
  • the falling device includes a handle, an upper cover, a cover, a face bar, a faceguard fixing device, a turntable, a face plate, a lower end cover, and a dialing mechanism; the lower end cover and the edge of the face plate They are respectively stuck on the symmetrically arranged dough bucket fixing device, and the lower end cover is provided with an exit port.
  • the lower part of the lower end cover is provided with three unidirectional rotating clamping pin blocks uniformly matched with the bayonet on the mounting seat on the frame, so that the quick dismounting and dismounting device of the falling device can be realized;
  • the turntable is arranged on the rotating shaft, The rotating shaft is driven to rotate by the power and the transmission device, and the turntable is disposed between the face plate and the lower end cover, and a plurality of falling faces of the same diameter are uniformly arranged along the circumference of the turntable.
  • the dialing mechanism is formed by the upper end of the rotating shaft extending from the plane of the tray, and a plurality of dialing rods are evenly distributed on the side of the protruding portion of the rotating shaft, and a cone cover is arranged on the rotating shaft, and the facing plate is circumferentially Opening a curved falling slot, the width of the falling slot is equal to the diameter of the face of the turntable, and the face fixing device is provided with a blocking rod extending into the face bucket to spread the flour;
  • the outer cover is mounted on the lower end cover.
  • transparent plexiglass is used as the material of the outer cover.
  • the material has a thickness of 2 mm and is made into a cylindrical shape with a diameter of 280 mm and a height of 260 mm. This is advantageous for observing the internal working condition and reducing the weight of the whole machine.
  • the rotating shaft drives the dial lever and the turntable to rotate synchronously, and the flour on the dough surface dial is put into the turntable through the falling slot, and then the falling face on the turntable falls on the lower end cover, and then The rotation of the turntable brings the flour on the lower end cover into the falling surface and into the lower surface and the conveying device.
  • the flour on the dial is in contact with the resisting rod.
  • the barrier rod spreads the flour.
  • the dough and the conveying device comprise a dough power input wheel, a support, a face inlet, a water inlet, a mixer, an end cover and a locking device, and the mixer is externally
  • the cylinder and the mixer shaft are composed, the mixer shaft is disposed in the outer cylinder cavity, and the inlet port and the water inlet are disposed at one end of the side of the outer cylinder, so that the inlet port and the exit port of the falling device correspond to each other, and the outer cylinder is another One end is provided with an exit port connected to the pressing surface device, and the water inlet is connected with a water supply controller of the control system; in this embodiment, a toothed belt pulley is used as the surface power
  • the input wheel is mounted on the mixer shaft at one end of the mixer shaft and connected to the mixer shaft; the support is mounted on the frame and the bearing is coupled to the mixer shaft to ensure that the mixer shaft can be supported on the support Free rotation; mounting the mixer on the support; mounting the end cover on the other end
  • the pressing device comprises a bracket, an adjusting device, a driven pressing roller, an active pressing roller, a pressing surface power input wheel and a synchronous transmission wheel;
  • the bracket is mounted on the frame, and the adjusting device is installed.
  • the driven pressing roller and the active pressing roller are mounted side by side on the adjusting bracket of the bracket.
  • the driven roller and the active pressing roller have the same diameter, both of which are 160mm, the pressing surface power input wheel is arranged at one end of the active pressure roller and connected with the active pressure roller.
  • the sprocket is used as the power input wheel, and two gears with the same modulus and the same number of teeth are used as the synchronous transmission wheel, and the synchronization is performed.
  • the transmission wheel is installed at the same end of the active pressure roller and the driven pressure roller, and meshes with each other to ensure synchronous rotation of the active pressure roller and the driven pressure roller.
  • the cutting device includes a handle, an upper plate, an active cutter, a right frame, a rear bracket, a driven cutter, a left bracket, a front bracket, a synchronous wheel, a front bezel, and a connector; Install the handle on the front bezel; install the upper plate on the upper part of the front bracket; install the active cutter between the front bracket and the rear bracket; install the right bracket between the front bracket and the rear bracket, and locate it in the active cut The outside of the knife; the rear bracket is mounted at the same end of the active cutter and the driven cutter and It is perpendicular to the active cutter and the driven cutter; the driven cutter is installed between the front bracket and the rear bracket, and is arranged in parallel with the active cutter and cooperates with each other; the left bracket is installed between the front bracket and the rear bracket, And located on the outer side of the driven cutter; the front bracket is mounted on the opposite end of the active cutter and the driven cutter opposite to the rear bracket; the synchronous wheel is mounted on the outer side of the front bracket and the driven cutter
  • the elastic pin is combined with the card seat as a connector.
  • the elastic pin is mounted on the shaft end of the active cutter.
  • the card seat is mounted on the end of the power input shaft of the power and transmission. It can be automatically docked and locked with the power and transmission; it can be automatically disengaged when the handle is pulled outwards, which ensures that the cutting device suitable for different specifications of noodles can be quickly replaced without stopping the machine. This completes the embodiment of the device section.
  • the joint device includes a tray, a tray frame, a protective cover, a tray power input wheel, a drive shaft, a driving gear, a driven gear and a driven shaft; in this example, a transparent plexiglass is selected.
  • the tray As the material of the tray, the tray is placed on the tray rack; in this example, a plurality of through holes are arranged in the middle of the tray, so that the scattered surface in the cutting process can be dropped into the remaining tray on the tray holder, and the noodles on the tray are kept.
  • the power input wheel is mounted at one end of the drive shaft and connected to the power and transmission; in this case the tray moves
  • the force input wheel adopts a sprocket; the drive shaft is mounted on the shaft seat, one end is connected with the tray power input wheel, and the other end is connected with the driving gear; the shaft seat is mounted on the frame; in this example, two shaft seats are used;
  • a bevel gear is selected as the driving gear and mounted on the end of the transmission shaft; in this example, a bevel gear
  • the control system is implemented as follows:
  • a control box common to the industry is selected and installed on the rack; in this example, a touch display screen is selected as a display device and installed in the control.
  • the panel of the box is connected to the control module and the switching power supply; the switching power supply is installed in the control box, and the input end is connected with the mains power supply, and the output end thereof is connected with each functional module or component; the communication module is installed at The control box is connected to the control module; the frequency converter is mounted on the frame and connected to the control module; in this example, the photoelectric sensor and the pressure sensor are used as sensors, and the sensor is mounted on the joint device, the power and the transmission device, It is possible to obtain parameters such as the rotational speed of each functional component, the weight of the finished noodle and the working state of each functional component, and transmit the parameters to the control module; the water supply controller is mounted on the rack, and the external water source and the surface are The water inlet connection on the conveying device; the control module is installed in
  • the flour When applied, the flour is loaded into the falling surface device, quantitatively enters the surface and the conveying device, and is conveyed to the pressing surface device after passing through the surface, and the pressing surface device presses the good surface into a strip shape, enters the cutting surface device, and the cutting surface device
  • the noodle strip is cut into noodles and placed on the tray of the joint device, and the user can take it out; the sales link is to control the working time of the machine and the amount of noodles produced by the payment currency.
  • the start button the signal is controlled by the control system.
  • the control system determines the status of the sensor to confirm whether the device is in the standby state, the sensor transmits the detection result to the control module, the control module transmits a signal to the display device, displays the state of the sensor, and can generate a signal.
  • the device is sent to the display device, and the user needs to set the parameters such as the weight, dryness and wetness, and the cutting speed of the noodle on the display device by pressing a button before making the noodle; the user's settings are saved and the parameters are transmitted to the control module, wherein the control is performed.
  • the module communicates with the display device using the CAN bus. When the display device receives the signal that can be produced, The user sets the number of copies and the like to the control module.
  • the control module controls the relay installed in the control box to activate the motor of the power and transmission through the information transmitted by the display device.
  • the frequency of the inverter is controlled by the control module through MODBUS.
  • the protocol is written into the inverter; after the completion of the production, the control module transmits the completion signal to the display device to display the completion of the production; the weight of the noodle produced by the device is saved in the storage module; after the device is powered on again, it passes through the Ethernet (TCP/IP).
  • the protocol will upload the existing information to the server through the communication module, and the server saves the uploaded information. After saving, the saved completion signal is transmitted to the control module, and the previous information is cleared and displayed on the display device, so as to reserve enough space for the subsequent information. .
  • the user puts the coin into the coin control controller, and the coin control controller transmits the coin information to the control module, and the amount required by the control module is displayed on the display device.
  • Display the display device displays the number of copies of the noodle and begins to detect the status of the device, repeating the process described in the previous section.
  • the remote payment control system When the remote payment control system is externally connected, after the user scans the two-dimensional code on the device, the user completes the payment through the guidance on the screen of the mobile phone. After the payment is completed, the payment information is transmitted to a management platform such as WeChat or Alipay, and the management platform passes the information.
  • the TCP/IP protocol is passed to the total server, and the server converts the information and transmits the order information to the control module through the communication module by identifying the device ID number (the identification ID is obtained by scanning the payment information after the two-dimensional code) and displaying the information on the display device.
  • the related information content is displayed on the display device, and the display device displays information such as the order number, the number of copies, and the like, and the display device determines the state of the device through the control module, and repeats the process described in the previous section.
  • the completed information is sent back to the server, and the server changes the status of the order to completed and saves. If the device is interrupted during the production process or the device is in the shutdown state, the device is powered on again. The server will be asked if the order has not been made, and the server will respond accordingly. If the server will deliver the unmade order, the display device will display whether the order has not been made or not, and the “continue” is the same as above, and the “cancel” is displayed.
  • the information upload server will be canceled, the server will save the order cancellation, and the order will not be delivered after the device is powered on again.
  • the device When there is no order, the device will be in the standby state. If the device is in the process of production, other payment methods will complete the process of making noodles according to the order of time.

Abstract

Disclosed is a mixer shaft for a flour-mixing and -conveying device of a fresh noodle machine. The mixer shaft is provided inside an inner chamber of a mixer outer barrel (2511) and comprises a shaft body (251), a flour-pushing device (252), pushing blades (253), retreat blades (254) and a flange plate (255). The flour-pushing device (252) is of a continuous spiral shape, is provided on one end of an outer cylindrical surface of the shaft body (251), and corresponds to the positions of a flour-filling port (23) and a water-filling port (24) on the mixer outer barrel (2511). The flange plate (255) is provided on an end face, facing the flour-pushing device (252), of the shaft body (251). There are a plurality of pushing blades (253), and the pushing blades are uniformly arranged along the same cylindrical helix of the outer cylindrical surface of the shaft body (251), wherein the spiral direction of the cylindrical helix is the same as the rotation direction of the shaft body (251). There are a plurality of retreat blades (254), and the retreat blades are uniformly arranged along the same cylindrical helix of the outer cylindrical surface of the shaft body (251), wherein the spiral direction of the cylindrical helix is the opposite of the rotation direction of the shaft body (251). A lead of the cylindrical helix where the pushing blades (253) are located is greater than that of the cylindrical helix where the retreat blades (254) are located.

Description

一种鲜面条机和面及输送装置的混合器轴Mixer shaft of fresh noodle machine and dough and conveying device 技术领域Technical field
本发明属于商业设备领域,特别涉及一种鲜面条机和面及输送装置的混合器轴。The invention belongs to the field of commercial equipment, and in particular relates to a mixer shaft of a fresh noodle machine and a surface and a conveying device.
背景技术Background technique
面条是中国传统食品的一种重要品种,特别是在中国北方地区,面条更是人们日常生活中的常用食品;传统的面条大多采用人工将和好的面擀成面皮,经过切制形成具有一定厚度和宽度长度的面条;人们为了保存,会将制成好的面条干燥,形成干面条方便使用,但是干面条的口感不如新鲜的鲜面条;现在,面条的制作大多采用机械化生产,生产出的面条可以用于制作干面条(挂面),也可以用于出售鲜面条;但是现有的鲜面条的出售大多是批量制作和出售,中间经过搬运、称量、包装、收费等过程,加上面条是新鲜的容易沾染环境中的污物,造成面条污染,同时现有的批量出售面条的大多是大型制面条设备,无法用于商场,超市等现场制作和销售;而小型面条机多适用于家庭,其功能简单,不能实现自动控制,产量小,工序复杂,从而不能适应于面条销售。Noodles are an important variety of traditional Chinese foods, especially in northern China. Noodles are commonly used in people's daily life. Most of the traditional noodles are artificially smashed into dough and cut into a certain shape. Noodles of thickness and width; people will dry the prepared noodles to form dry noodles for convenient use, but the taste of dry noodles is not as good as fresh fresh noodles; nowadays, most of the noodles are produced by mechanized production. Noodles can be used to make dry noodles (noodles), and can also be used to sell fresh noodles; however, the sale of fresh noodles is mostly in batch production and sale, and the process of handling, weighing, packaging, charging, etc., plus noodles It is fresh and easily contaminated with dirt in the environment, causing noodle contamination. At the same time, most of the existing bulk-selling noodles are large-scale noodle equipment, which cannot be used for on-site production and sales in shopping malls, supermarkets, etc., and small pasta machines are more suitable for families. The function is simple, the automatic control cannot be realized, the output is small, the process is complicated, and thus the surface cannot be adapted. Sales.
和面是制作面条的重要环节,直接影响面条的质量与口感,目前鲜面条机的和面方式比较单一,和出的面缺少劲道,导致最后制出的面条口感并不理想。The noodle is an important part of making noodles, which directly affects the quality and taste of the noodles. At present, the noodle method of the noodle machine is relatively simple, and the noodles are lacking in strength, which leads to the unsatisfactory taste of the noodles.
发明内容Summary of the invention
本发明的目的是提供一种鲜面条机和面及输送装置的混合器轴, 通过对轴体结构进行改进,改善和面的方式,使得搅拌更均匀、混合更充分,提高鲜面条的口感。It is an object of the present invention to provide a mixer shaft for a noodle machine and a dough and conveying device, By improving the structure of the shaft body and improving the way of the dough, the stirring is more uniform and the mixing is more sufficient, and the taste of the fresh noodles is improved.
为了解决上述技术问题,实现发明目的,本发明所采用的技术方案是:一种鲜面条机和面及输送装置的混合器轴,设置于混合器外筒的内腔中,包括轴体、面推送装置、推送叶片、回退叶片和法兰盘;所述的面推送装置呈连续螺旋形,设置在轴体外圆柱面的一端,并和混合器外筒上的进面口以及进水口的位置相对应,所述的法兰盘设置在轴体上与面推送装置相对的端面上;所述的推送叶片设有多个,并沿轴体外圆柱面上的同一圆柱螺旋线均匀设置,且该圆柱螺旋线的螺旋方向和轴体转动方向相同;所述回退叶片设有多个,并沿轴体外圆柱面上的同一圆柱螺旋线均匀设置,且该圆柱螺旋线的螺旋方向和轴体转动方向相反;推送叶片所在的圆柱螺旋线的导程大于回退叶片所在圆柱螺旋线的导程,推送叶片的长度大于回退叶片的长度;在所述推送叶片的上边沿以及推送叶片上朝向法兰盘的一端设置刀刃,在所述回退叶片的上边沿以及回退叶片上朝向面推送装置的一端设置刀刃。In order to solve the above technical problems and achieve the object of the present invention, the technical solution adopted by the present invention is: a mixer shaft of a fresh noodle machine and a surface and a conveying device, which is disposed in the inner cavity of the outer cylinder of the mixer, including a shaft body and a surface Pushing device, pusher blade, retracting blade and flange; the surface pushing device has a continuous spiral shape, is disposed at one end of the outer cylindrical surface of the shaft, and is located at the inlet port and the water inlet of the mixer outer cylinder Correspondingly, the flange is disposed on an end surface of the shaft body opposite to the surface pushing device; the pushing blade is provided with a plurality of, and is evenly disposed along the same cylindrical spiral line on the outer cylindrical surface of the shaft, and the The spiral direction of the cylindrical spiral is the same as the rotation direction of the shaft; the retracting blade is provided with a plurality of, and is evenly arranged along the same cylindrical spiral on the outer cylindrical surface of the shaft, and the spiral direction of the cylindrical spiral and the rotation of the shaft The direction is opposite; the lead of the cylindrical helix where the pusher blade is located is larger than the lead of the cylindrical helix of the retracted blade, and the length of the pusher blade is greater than the length of the retracted blade; Toward one end flange and the upper edge of the blade to push the blade setting, provided on the blade edge of the blade and the fallback fallback end surface facing the blade of the push device.
进一步的,在轴体外圆柱面上的同一母线上,所述的推送叶片和回退叶片交替布置。Further, the pusher blade and the retracting blade are alternately arranged on the same busbar on the outer cylindrical surface of the shaft.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
第一,由于本发明是安装在和面及输送装置中的,即在混合器中要完成面粉兑水混合搅拌以及输送的功能,因此,针对该工作特点,本发明一方面在轴体上与混合器外筒上的进面口与进水口相对的位 置设置连续螺旋形的面推进装置,利用面推进装置推送面粉,并使面粉和水初步混合搅拌,另一方面在轴体上分段设置螺旋方向相反的推送叶片和回退叶片,由推送叶片推动面粉朝端盖一侧输送,并在输送的过程中,面粉碰到回退叶片后,又反向回退一段距离,加之推送叶片所在圆柱螺旋线的导程大于回退叶片的圆柱螺旋线的导程,因此,回退的距离小于输送的距离,这样在同样的输送距离范围内就可以延长输送时间,使面粉和水能够充分搅拌混合均匀,可以使得和出的面做成面条后更加劲道、口感更好。First, since the present invention is installed in the dough and the conveying device, that is, the function of mixing and agitating and conveying the flour with water is completed in the mixer, therefore, in view of the working characteristics, the present invention is on the one hand and the shaft body. The position of the inlet port on the outer cylinder of the mixer opposite to the water inlet A continuous spiral-shaped surface propelling device is arranged, the flour is pushed by the surface propelling device, and the flour and the water are initially mixed and stirred, and on the other hand, the pushing blades and the retreating blades having opposite spiral directions are segmented on the shaft body, and the pushing blades are segmented. Pushing the flour to the side of the end cover, and in the process of conveying, after the flour hits the retracting blade, it reverses back a distance, and the lead of the cylindrical spiral line of the pushing blade is larger than the cylindrical spiral of the retracting blade. The lead, therefore, the distance of the retreat is less than the distance of the transport, so that the delivery time can be extended within the same distance of the transport distance, so that the flour and water can be fully stirred and evenly mixed, so that the noodles can be made into noodles. Strong and good taste.
第二,本发明推送叶片和回退叶片并没有采用连续的螺旋结构,而是分段间隔设置,且在推送叶片的上边沿以及推送叶片上朝向端盖的一端、回退叶片的上边沿以及回退叶片上朝向面推送装置的一端均设置刀刃,这样一来既可以减小搅拌过程中面絮的阻力,又能够实现对面絮的多次切割及多次混合,使得做出的面条更加筋道。Secondly, the push blade and the retracting blade of the present invention do not adopt a continuous spiral structure, but are arranged at a plurality of intervals, and at the upper edge of the push blade and the end of the push blade toward the end cover, the upper edge of the retracting blade, and The cutting edge of the retracting blade is provided with a cutting edge at one end of the surface pushing device, so that the resistance of the surface flocculation during the stirring process can be reduced, and the multiple cutting and multiple mixing of the opposite floc can be realized, so that the noodles made are more versatile. .
第三,在轴体外圆柱面上的同一条母线上,回退叶片和推送叶片交替布置,且两种叶片以及同种叶片中相邻叶片的间隔并不均匀,这样在和面的过程中可以增加面的紊乱程度,使得和面更加均匀。Thirdly, on the same busbar on the outer cylindrical surface of the shaft, the retreating blades and the pushing blades are alternately arranged, and the spacing between the two blades and the adjacent blades of the same kind of blades is not uniform, so that in the process of the dough Increase the degree of turbulence of the face, making the dough more uniform.
第四,本发明的回退叶片和推送叶片的螺旋角以及每段叶片的长度并不相同,这样两种叶片对和面的作用力和方向有所不同,使得和出来的面口味更好,同时也有利于和好的面的顺利输送。Fourth, the helix angle of the retracting blade and the pushing blade of the present invention and the length of each blade are not the same, so that the force and direction of the pair of blades are different, so that the taste of the surface is better. At the same time, it is also conducive to the smooth delivery of the good surface.
附图说明DRAWINGS
图1是本发明的结构示意图。Figure 1 is a schematic view of the structure of the present invention.
图2是和面及输送装置的结构示意图。 Figure 2 is a schematic view showing the structure of the dough and the conveying device.
图3是和面及输送装置的混合器外筒的结构示意图。Figure 3 is a schematic view showing the structure of the mixer outer cylinder of the dough and the conveying device.
图4是鲜面条机的结构示意图。Figure 4 is a schematic view showing the structure of a fresh noodle machine.
图5是鲜面条机中落面装置的结构示意图。Fig. 5 is a schematic view showing the structure of a falling surface device in a fresh noodle machine.
图6是鲜面条机中压面装置的结构示意图。Fig. 6 is a schematic structural view of a pressure surface device in a fresh noodle machine.
图7是鲜面条机中切面装置的结构示意图。Fig. 7 is a schematic view showing the structure of a cutting device in a fresh noodle machine.
图8是鲜面条机中接面装置的下方结构示意图。Fig. 8 is a schematic view showing the structure of the joint device of the fresh noodle machine.
图9是鲜面条机中接面装置的上方结构示意图。Fig. 9 is a schematic view showing the structure of the upper joint device of the fresh noodle machine.
图10是鲜面条机控制系统的原理图。Figure 10 is a schematic diagram of a fresh noodle machine control system.
图中标记:1、落面装置,2、和面及输送装置,3、压面装置,4、切面装置,5、接面装置,6、机架,7、控制系统,8、护罩,9、动力及传动装置;Marked in the figure: 1, falling surface device, 2, and surface and conveying device, 3, pressing surface device, 4, cutting device, 5, junction device, 6, frame, 7, control system, 8, shield, 9, power and transmission;
11、把手,12、上盖,13、外罩,14、阻面杆,15、面斗固定装置,16、转盘,17、下端盖,18、锥形罩,19、拨面杆,110、面盘;11, handle, 12, upper cover, 13, cover, 14, obstruction bar, 15, face bucket fixture, 16, turntable, 17, lower end cover, 18, cone cover, 19, face bar, 110, face plate;
21、和面动力输入轮,22、支座,23、进面口,24、进水口,25、混合器,26、端盖,27、锁紧装置;21, dough power input wheel, 22, support, 23, face port, 24, water inlet, 25, mixer, 26, end cover, 27, locking device;
251、轴体,252、面推送装置,253、推送叶片,254、回退叶片,255、法兰盘,2511、外筒,2512、锁紧机构,2513、卡口;251, shaft body, 252, surface pushing device, 253, push blade, 254, retracting blade, 255, flange, 2511, outer cylinder, 2512, locking mechanism, 2513, bayonet;
31、支架,32、调节装置,33、从动压辊,34、主动压辊,35、压面动力输入轮,36、同步传动轮;31, bracket, 32, adjusting device, 33, driven pressure roller, 34, active pressure roller, 35, pressing surface power input wheel, 36, synchronous transmission wheel;
41、手柄,42、上板,43、主动切刀,44、右侧架,45、后支架,46、从动切刀,47、左侧架,48、前支架,49、同步轮,410、前挡板,411、对接器; 41, handle, 42, upper plate, 43, active cutter, 44, right frame, 45, rear bracket, 46, driven cutter, 47, left frame, 48, front bracket, 49, synchronous wheel, 410 , front bezel, 411, butt joint;
51、托盘,52、托盘架,53、保护罩,54、托盘动力输入轮,55、传动轴,56、轴座,57、主动齿轮,58、从动齿轮,59、从动轴。51, tray, 52, tray holder, 53, protective cover, 54, tray power input wheel, 55, drive shaft, 56, shaft seat, 57, drive gear, 58, driven gear, 59, driven shaft.
具体实施方式Detailed ways
下面结合附图说明,通过具体的实施方式,将本发明应用于某种鲜面条机中,对本发明的结构以及功能作进一步的说明。Hereinafter, the structure and function of the present invention will be further described by applying the present invention to a fresh pasta machine by way of specific embodiments.
实施例1:如图1所示,一种鲜面条机和面及输送装置的混合器轴,设置于混合器外筒的内腔中,包括轴体、面推送装置、推送叶片、回退叶片和法兰盘;所述的面推送装置呈连续螺旋形,设置在轴体外圆柱面的一端,并和混合器外筒上的进面口以及进水口的位置相对应,面推送装置的螺旋方向和轴体转动方向相同,并且,螺旋径向高度等于外筒的内径减去轴体外圆半径后再减去运动间隙;所述的法兰盘设置在轴体上与面推送装置相对的端面上;所述的推送叶片设有多个,并沿轴体外圆柱面上的同一圆柱螺旋线均匀设置,且该圆柱螺旋线的螺旋方向和轴体转动方向相同;所述回退叶片设有多个,并沿轴体外圆柱面上的同一圆柱螺旋线均匀设置,且该圆柱螺旋线的螺旋方向和轴体转动方向相反;推送叶片所在的圆柱螺旋线的导程大于回退叶片所在圆柱螺旋线的导程,推送叶片的长度大于回退叶片的长度;在所述推送叶片的上边沿以及推送叶片上朝向端盖的一端设置刀刃,在所述回退叶片的上边沿以及回退叶片上朝向面推送装置的一端设置刀刃。Embodiment 1: As shown in FIG. 1 , a mixer shaft of a fresh noodle machine and a surface and a conveying device are disposed in a cavity of the outer cylinder of the mixer, including a shaft body, a surface pushing device, a pushing blade, and a retracting blade. And the flange; the surface pushing device has a continuous spiral shape, is disposed at one end of the outer cylindrical surface of the shaft, and corresponds to the position of the inlet port and the water inlet on the outer cylinder of the mixer, and the spiral direction of the surface pushing device The direction of rotation of the shaft body is the same, and the spiral radial height is equal to the inner diameter of the outer cylinder minus the outer circle radius of the shaft, and then the movement gap is subtracted; the flange is disposed on the end surface of the shaft body opposite to the surface pushing device The pusher blade is provided in plurality and uniformly disposed along the same cylindrical spiral line on the outer cylindrical surface of the shaft, and the spiral direction of the cylindrical spiral is the same as the direction of rotation of the shaft; the retracting blade is provided with a plurality of And uniformly arranged along the same cylindrical spiral line on the outer cylindrical surface of the shaft, and the spiral direction of the cylindrical spiral is opposite to the rotation direction of the shaft; the lead of the cylindrical spiral where the push blade is located is larger than the cylinder of the retracted blade a lead of the bobbin, the length of the pushing blade is greater than the length of the retracting blade; a cutting edge is provided on the upper edge of the pushing blade and an end of the pushing blade toward the end cap, the upper edge of the retracting blade and the retracting blade A blade is provided at one end of the upper facing push device.
优选的,在轴体外圆柱面上的同一母线上,所述的推送叶片和回退叶片交替布置。 Preferably, the pusher blade and the retracting blade are alternately arranged on the same busbar on the outer cylindrical surface of the shaft.
实施例2:下面将本发明实施例1应用于一种鲜面条机中,结合鲜面条机的具体结构对本发明的应用作进一步的说明。Embodiment 2: The first embodiment of the present invention is applied to a fresh noodle machine, and the application of the present invention will be further described in conjunction with the specific structure of the fresh noodle machine.
如图4所示,本发明所应用的鲜面条机为一种制售机,包括落面装置、和面及输送装置、压面装置、切面装置、接面装置、机架、控制系统、护罩、动力及传动装置;所述的落面装置安装在机架上端,与和面及输送装置连通;所述的和面及输送装置安装在机架上,位于落面装置的下方,一端与落面装置和供水控制器连接,另一端与压面装置衔接;所述的和面及输送装置与动力及传动装置连接;所述的压面装置安装在机架上,位于和面及输送装置一端下方;所述的压面装置出口与切面装置相衔接;所述的切面装置安装在机架上,位于压面装置的下方;所述的切面装置下方与接面装置相对应;所述的切面装置能够实现快速不停机更换适用于不同规格面条的切面装置;所述的接面装置安装在机架上,位于切面装置的下方;所述的机架包括地脚,支架和安装各种功能部件的安装架;所述的机架的总体尺寸应当保证总体安装后整机外形尺寸不大于800X800X400毫米;所述的控制系统安装在机架上,能够投币控制或者刷卡控制或者网络支付或者实现远程无线控制整机的运行;所述的护罩安装在机架上,位于机架的外围;所述的动力及传动装置安装在机架上,与控制系统和各个功能部件的动力输入元件连接。As shown in FIG. 4, the fresh noodle machine used in the present invention is a selling machine, including a falling surface device, a dough surface conveying device, a pressing surface device, a cutting surface device, a joint device, a frame, a control system, and a protection device. a cover, a power and a transmission; the falling device is mounted on the upper end of the frame and communicates with the surface and the conveying device; the dough and the conveying device are mounted on the frame, located below the falling device, and one end is The falling surface device is connected with the water supply controller, and the other end is connected with the pressing surface device; the dough surface and the conveying device are connected with the power and the transmission device; the pressing surface device is installed on the frame, and is located at the surface and the conveying device Below the one end; the outlet of the pressing device is engaged with the cutting device; the cutting device is mounted on the frame below the pressing device; the lower portion of the cutting device corresponds to the joining device; The cutting device enables fast and non-stop replacement of the cutting device suitable for different specifications of noodles; the junction device is mounted on the frame below the cutting device; the frame includes the foot, the bracket and the installation The mounting frame of various functional components; the overall size of the frame should be such that the overall size of the whole machine after installation is not more than 800X800X400 mm; the control system is installed on the rack, capable of coin control or card control or network Pay or implement remote wireless control of the operation of the complete machine; the shield is mounted on the frame at the periphery of the frame; the power and transmission are mounted on the frame, and the power of the control system and various functional components Input components are connected.
如图5所示,所述的落面装置包括把手、上盖、外罩、阻面杆、面斗固定装置、转盘、面盘、下端盖和拨面机构;所述下端盖和面盘的边缘分别卡在对称设置的面斗固定装置上,下端盖上设有出面口, 下端盖下部设置与机架上安装座上的卡口相配合的均匀分布的3个单向旋转卡紧销块,这样能够实现落面装置的快速拆装;所述转盘设置在转轴上,该转轴由动力及传动装置驱动转动,并且转盘设置在面盘和下端盖之间,转盘上沿其圆周均匀设置多个直径相同的落面孔,优选的,可以采用90°内均匀设置5个孔;所述拨面机构由所述转轴上端伸出托盘平面形成,并在转轴伸出部分的侧面均布多根拨面杆,在转轴上罩设一个锥形罩,所述面盘上沿圆周方向开设一个弧形的落面槽孔,落面槽孔的宽度等于转盘上落面孔的直径,所述面斗固定装置上设有伸入面斗的阻面杆,以将面粉摊开;所述的外罩安装在下端盖上,本例中选用为透明有机玻璃作为外罩的材料,材料厚度2毫米,制成直径280毫米高度260毫米的圆柱筒形,这样有利于观察内部工作状态减轻整机重量;工作中,由转轴带动拨面杆和转盘同步转动,将面斗面盘上的面粉通过落面槽孔拨入转盘上,再经转盘上的落面孔落在下端盖上,然后随着转盘的转动,将下端盖上的面粉带入落面口落入下方的和面及输送装置,在拨面机构转动的过程中,面盘上的面粉和所述的阻面杆相接触,由阻面杆将面粉摊开。As shown in FIG. 5, the falling device includes a handle, an upper cover, a cover, a face bar, a faceguard fixing device, a turntable, a face plate, a lower end cover, and a dialing mechanism; the lower end cover and the edge of the face plate They are respectively stuck on the symmetrically arranged dough bucket fixing device, and the lower end cover is provided with an exit port. The lower part of the lower end cover is provided with three unidirectional rotating clamping pin blocks uniformly matched with the bayonet on the mounting seat on the frame, so that the quick dismounting and dismounting device of the falling device can be realized; the turntable is arranged on the rotating shaft, The rotating shaft is driven to rotate by the power and the transmission device, and the turntable is disposed between the face plate and the lower end cover, and a plurality of falling faces of the same diameter are uniformly arranged along the circumference of the turntable. Preferably, 5 holes are uniformly arranged within 90°; The dialing mechanism is formed by the upper end of the rotating shaft extending from the plane of the tray, and a plurality of dialing rods are evenly distributed on the side of the protruding portion of the rotating shaft, and a cone cover is arranged on the rotating shaft, and the facing plate is circumferentially Opening a curved falling slot, the width of the falling slot is equal to the diameter of the face of the turntable, and the face fixing device is provided with a blocking rod extending into the face bucket to spread the flour; The outer cover is mounted on the lower end cover. In this example, transparent plexiglass is used as the material of the outer cover. The material has a thickness of 2 mm and is made into a cylindrical shape with a diameter of 280 mm and a height of 260 mm. This is advantageous for observing the internal working condition and reducing the weight of the whole machine. In the work, the rotating shaft drives the dial lever and the turntable to rotate synchronously, and the flour on the dough surface dial is put into the turntable through the falling slot, and then the falling face on the turntable falls on the lower end cover, and then The rotation of the turntable brings the flour on the lower end cover into the falling surface and into the lower surface and the conveying device. During the rotation of the dialing mechanism, the flour on the dial is in contact with the resisting rod. The barrier rod spreads the flour.
如图2、图3所示,所述的和面及输送装置包括和面动力输入轮、支座、进面口、进水口、混合器、端盖和锁紧装置,所述混合器由外筒和混合器轴组成,混合器轴设置在外筒空腔内,所述的进面口和进水口设置在外筒侧面的一端,使得进面口和落面装置的出面口对应,并在外筒另一端设有与所述压面装置相接的出面口,所述进水口和控制系统的供水控制器连接;本实施例中采用齿形皮带轮作为和面动力 输入轮,将和面动力输入轮安装在混合器轴一端并与混合器轴连接;将支座安装在机架上,并采用轴承与前述混合器轴连接,保证混合器轴能够在支座上自由旋转;将混合器安装在支座上;将端盖安装在混合器上与动力输入轮相对的另一端,将端盖的一侧与所述的混合器的外筒铰接,使得端盖能够在铰接处摆动,另一侧设置锁紧装置,将锁紧装置安装在端盖与混合器的外筒之间,本例中采用本行业通用的缺口加锁紧螺栓形式作为锁紧装置,以实现能够快速锁紧和释放端盖和混合器的外筒的连接;这样就完成了和面及输送装置的实施。As shown in FIG. 2 and FIG. 3, the dough and the conveying device comprise a dough power input wheel, a support, a face inlet, a water inlet, a mixer, an end cover and a locking device, and the mixer is externally The cylinder and the mixer shaft are composed, the mixer shaft is disposed in the outer cylinder cavity, and the inlet port and the water inlet are disposed at one end of the side of the outer cylinder, so that the inlet port and the exit port of the falling device correspond to each other, and the outer cylinder is another One end is provided with an exit port connected to the pressing surface device, and the water inlet is connected with a water supply controller of the control system; in this embodiment, a toothed belt pulley is used as the surface power The input wheel is mounted on the mixer shaft at one end of the mixer shaft and connected to the mixer shaft; the support is mounted on the frame and the bearing is coupled to the mixer shaft to ensure that the mixer shaft can be supported on the support Free rotation; mounting the mixer on the support; mounting the end cover on the other end of the mixer opposite the power input wheel, hinged one side of the end cover to the outer tube of the mixer, so that the end cover can Swinging at the hinge, the other side is provided with a locking device, and the locking device is installed between the end cover and the outer cylinder of the mixer. In this example, the gap and locking bolts commonly used in the industry are used as the locking device, A connection that enables quick locking and release of the end cap and the outer barrel of the mixer is achieved; this completes the implementation of the dough and conveyor.
如图6所示,所述的压面装置包括支架、调节装置、从动压辊、主动压辊、压面动力输入轮和同步传动轮;所述支架安装在机架上,将调节装置安装在支架的一端,并且调节装置的手柄露出护罩,将从动压辊和主动压辊并排安装在支架的调节架上,本例中的从动压辊和主动压辊的直径相同,均为160mm,所述压面动力输入轮设置在主动压辊的一端并和主动压辊连接,本例中采用链轮作为动力输入轮,采用两个模数和齿数相同的齿轮作为同步传动轮,同步传动轮安装在主动压辊和从动压辊的同一端,并相互啮合,以保证主动压辊和从动压辊的同步转动。As shown in FIG. 6, the pressing device comprises a bracket, an adjusting device, a driven pressing roller, an active pressing roller, a pressing surface power input wheel and a synchronous transmission wheel; the bracket is mounted on the frame, and the adjusting device is installed. At one end of the bracket, and the handle of the adjusting device exposes the shroud, the driven pressing roller and the active pressing roller are mounted side by side on the adjusting bracket of the bracket. In this example, the driven roller and the active pressing roller have the same diameter, both of which are 160mm, the pressing surface power input wheel is arranged at one end of the active pressure roller and connected with the active pressure roller. In this example, the sprocket is used as the power input wheel, and two gears with the same modulus and the same number of teeth are used as the synchronous transmission wheel, and the synchronization is performed. The transmission wheel is installed at the same end of the active pressure roller and the driven pressure roller, and meshes with each other to ensure synchronous rotation of the active pressure roller and the driven pressure roller.
如图7所示,所述的切面装置包括手柄、上板、主动切刀、右侧架、后支架、从动切刀、左侧架、前支架、同步轮、前挡板和连接器;将手柄安装在前挡板上;将上板安装在前支架上部;将主动切刀安装在前支架和后支架之间;将右侧架安装在前支架和后支架之间,并位于主动切刀的外侧;将后支架安装在主动切刀和从动切刀的同一端并 与主动切刀和从动切刀垂直;将从动切刀安装在前支架和后支架之间,与主动切刀平行设置且相互配合;将左侧架安装在前支架和后支架之间,并位于从动切刀的外侧;将前支架安装在主动切刀和从动切刀的与后支架相对的另一端;将同步轮安装在主动切刀和从动切刀的位于前支架外侧的一端;本例中选用两个齿轮作为同步轮;将前挡板安装在上板的下方,并位于同步轮的外侧,能够将同步轮完全遮盖;将连接器安装在主动切刀的位于后支架的一端且位于后支架的外侧,本例中采用弹性销与卡座结合的方式作为连接器,弹性销安装在主动切刀的轴端,卡座安装在动力及传动装置的动力输入轴端部,使其能够与动力及传动装置自动对接并锁紧;当向外拉动手柄时能够自动脱开,这样能够保证在不停机的情况下快速更换适用于不同规格面条的切面装置;这样就完成了切面装置的实施。As shown in FIG. 7, the cutting device includes a handle, an upper plate, an active cutter, a right frame, a rear bracket, a driven cutter, a left bracket, a front bracket, a synchronous wheel, a front bezel, and a connector; Install the handle on the front bezel; install the upper plate on the upper part of the front bracket; install the active cutter between the front bracket and the rear bracket; install the right bracket between the front bracket and the rear bracket, and locate it in the active cut The outside of the knife; the rear bracket is mounted at the same end of the active cutter and the driven cutter and It is perpendicular to the active cutter and the driven cutter; the driven cutter is installed between the front bracket and the rear bracket, and is arranged in parallel with the active cutter and cooperates with each other; the left bracket is installed between the front bracket and the rear bracket, And located on the outer side of the driven cutter; the front bracket is mounted on the opposite end of the active cutter and the driven cutter opposite to the rear bracket; the synchronous wheel is mounted on the outer side of the front bracket and the driven cutter on the outer side of the front bracket One end; in this example, two gears are selected as the synchronous wheel; the front baffle is installed under the upper plate and is located outside the synchronous wheel to completely cover the synchronous wheel; the connector is mounted on the rear bracket of the active cutter One end is located on the outer side of the rear bracket. In this example, the elastic pin is combined with the card seat as a connector. The elastic pin is mounted on the shaft end of the active cutter. The card seat is mounted on the end of the power input shaft of the power and transmission. It can be automatically docked and locked with the power and transmission; it can be automatically disengaged when the handle is pulled outwards, which ensures that the cutting device suitable for different specifications of noodles can be quickly replaced without stopping the machine. This completes the embodiment of the device section.
如图8、9所示,所述的接面装置包括托盘、托盘架、保护罩、托盘动力输入轮、传动轴、主动齿轮、从动齿轮和从动轴;本例中选用透明的有机玻璃作为托盘的材料,将托盘放置在托盘架上;本例中托盘中部设置有多个通孔,便于使切面过程中的散碎面落到托盘架上的余料盘内,保持托盘上的面条的清洁;在托盘的下部设置四个锥形销作为限位装置,均匀布置在托盘下部外圆周边,锥形销的内侧卡在托盘架上,既能够保证托盘随托盘架转动,有能够保证轻松取下托盘;将托盘架安装在从动轴上;本例中采用厚度1毫米的钢板制成护罩,将保护罩安装在机架上,将本接面装置的传动部分覆盖;将托盘动力输入轮安装在传动轴的一端,与动力及传动装置连接;本例中托盘动 力输入轮采用链轮;将传动轴安装在轴座上,一端与托盘动力输入轮连接,另一端与主动齿轮连接;将轴座安装在机架上;本例中采用两个轴座;本例中选用锥形齿轮作为主动齿轮并将其安装在传动轴的端部;本例中采用锥形齿轮作为从动齿轮并将其安装在从动轴上,与主动齿轮垂直啮合;将从动轴安装在机架上,保持与传动轴垂直;这样就完成了接面装置的实施。As shown in FIGS. 8 and 9, the joint device includes a tray, a tray frame, a protective cover, a tray power input wheel, a drive shaft, a driving gear, a driven gear and a driven shaft; in this example, a transparent plexiglass is selected. As the material of the tray, the tray is placed on the tray rack; in this example, a plurality of through holes are arranged in the middle of the tray, so that the scattered surface in the cutting process can be dropped into the remaining tray on the tray holder, and the noodles on the tray are kept. Cleaning; four tapered pins are arranged as the limiting device in the lower part of the tray, evenly arranged around the outer circumference of the lower part of the tray, and the inner side of the tapered pin is stuck on the tray frame, which can ensure the rotation of the tray with the tray holder, and can ensure Easily remove the tray; mount the tray holder on the driven shaft; in this case, use a steel plate with a thickness of 1 mm to form a shield, and install the protective cover on the frame to cover the transmission part of the joint device; The power input wheel is mounted at one end of the drive shaft and connected to the power and transmission; in this case the tray moves The force input wheel adopts a sprocket; the drive shaft is mounted on the shaft seat, one end is connected with the tray power input wheel, and the other end is connected with the driving gear; the shaft seat is mounted on the frame; in this example, two shaft seats are used; In the example, a bevel gear is selected as the driving gear and mounted on the end of the transmission shaft; in this example, a bevel gear is used as the driven gear and mounted on the driven shaft to be vertically meshed with the driving gear; The shaft is mounted on the frame and remains perpendicular to the drive shaft; this completes the implementation of the junction device.
如图10所示,所述控制系统的实施如下:本例中选用本行业通用的控制箱,并将其安装在机架上;本例中选用触摸显示屏作为显示装置并将其安装在控制箱的面板上,并将显示装置与控制模块和开关电源连接;将开关电源安装在控制箱内,其输入端与市电电源连接其输出端与各个功能模块或元件连接;将通讯模块安装在控制箱内并与控制模块连接;将变频器安装在机架上并与控制模块连接;本例中采用光电传感器和压力传感器作为传感器,并将传感器安装在接面装置,动力及传动装置上,能够获取各功能部件的转速,和成品面条的重量以及各个功能部件的工作状态之类的参数,并将参数传送到控制模块;将供水控制器安装在机架上,与外接水源及和面及输送装置上的进水口连接;将控制模块安装在控制箱内,与开关电源及各个功能模块连接;将存储模块安装在控制箱内并与控制模块连接;本例中选用按键操作面板作为操作装置并将操作装置安装在控制箱面板上并与控制模块连接;将外接控制模块安装在控制箱内,与控制模块连接,其外接接口设置在控制箱的箱壁上;用于连接投币控制器或者是刷卡控制器或者是手机支付控制器;这样就完成了控制系统的实施。 As shown in FIG. 10, the control system is implemented as follows: In this example, a control box common to the industry is selected and installed on the rack; in this example, a touch display screen is selected as a display device and installed in the control. The panel of the box is connected to the control module and the switching power supply; the switching power supply is installed in the control box, and the input end is connected with the mains power supply, and the output end thereof is connected with each functional module or component; the communication module is installed at The control box is connected to the control module; the frequency converter is mounted on the frame and connected to the control module; in this example, the photoelectric sensor and the pressure sensor are used as sensors, and the sensor is mounted on the joint device, the power and the transmission device, It is possible to obtain parameters such as the rotational speed of each functional component, the weight of the finished noodle and the working state of each functional component, and transmit the parameters to the control module; the water supply controller is mounted on the rack, and the external water source and the surface are The water inlet connection on the conveying device; the control module is installed in the control box, connected with the switching power supply and each functional module; The module is installed in the control box and connected with the control module; in this example, the button operation panel is selected as the operation device and the operation device is installed on the control box panel and connected with the control module; the external control module is installed in the control box, and the control The module is connected, and the external interface is disposed on the wall of the control box; used to connect the coin control controller or the card controller or the mobile payment controller; thus completing the implementation of the control system.
应用时,面粉被装入落面装置内,定量进入和面及输送装置,经过和面后输送到压面装置,压面装置将和好的面压制成带状,进入切面装置内,切面装置将面带切制成面条落在接面装置的托盘上,用户可以取出;其销售环节为支付货币控制本机的工作时间和制作面条的量,当用户按压下启动按钮后,信号由控制系统7传送到显示装置,同时控制系统判断传感器的状态确认设备是否处于待机状态,传感器将检测结果传送到控制模块,控制模块将信号传送到显示装置,将传感器的状态显示出来,并将可制作信号一并送给显示装置,用户需在制作面条之前在显示装置上通过按键在设置界面设置面条的重量、干湿程度、切面速度等参数;保存用户的设置并将参数传送给控制模块,其中控制模块与显示装置通讯传递使用CAN总线,当显示装置收到可制作信号后,将用户的设定份数等信息传递给控制模块,控制模块将通过显示装置传递的信息,控制安装在控制箱内的继电器使动力及传动装置的电机启动,变频器的频率由控制模块通过MODBUS协议写入变频器;完成制作后控制模块将完成信号传递给显示装置显示制作完成;完成后设备制作的面条的重量等信息保存在存储模块;待设备再次上电后通过以太网(TCP/IP协议)将通过通讯模块将现有信息上传服务器,服务器保存上传信息,保存后将保存完成信号传递给控制模块,将之前的信息清空并在显示装置上显示,以备为后续信息留足储存空间。When applied, the flour is loaded into the falling surface device, quantitatively enters the surface and the conveying device, and is conveyed to the pressing surface device after passing through the surface, and the pressing surface device presses the good surface into a strip shape, enters the cutting surface device, and the cutting surface device The noodle strip is cut into noodles and placed on the tray of the joint device, and the user can take it out; the sales link is to control the working time of the machine and the amount of noodles produced by the payment currency. When the user presses the start button, the signal is controlled by the control system. 7 is transmitted to the display device, and the control system determines the status of the sensor to confirm whether the device is in the standby state, the sensor transmits the detection result to the control module, the control module transmits a signal to the display device, displays the state of the sensor, and can generate a signal. The device is sent to the display device, and the user needs to set the parameters such as the weight, dryness and wetness, and the cutting speed of the noodle on the display device by pressing a button before making the noodle; the user's settings are saved and the parameters are transmitted to the control module, wherein the control is performed. The module communicates with the display device using the CAN bus. When the display device receives the signal that can be produced, The user sets the number of copies and the like to the control module. The control module controls the relay installed in the control box to activate the motor of the power and transmission through the information transmitted by the display device. The frequency of the inverter is controlled by the control module through MODBUS. The protocol is written into the inverter; after the completion of the production, the control module transmits the completion signal to the display device to display the completion of the production; the weight of the noodle produced by the device is saved in the storage module; after the device is powered on again, it passes through the Ethernet (TCP/IP). The protocol will upload the existing information to the server through the communication module, and the server saves the uploaded information. After saving, the saved completion signal is transmitted to the control module, and the previous information is cleared and displayed on the display device, so as to reserve enough space for the subsequent information. .
当外接投币器控制时,用户将硬币投入投币控制器,投币控制器将投币信息传递给控制模块,控制模块需要制作的量在显示装置上 显示,显示装置显示制作面条的份数信息并开始检测设备状态,重复上节所述的过程就能够完成。When the external coin acceptor controls, the user puts the coin into the coin control controller, and the coin control controller transmits the coin information to the control module, and the amount required by the control module is displayed on the display device. Display, the display device displays the number of copies of the noodle and begins to detect the status of the device, repeating the process described in the previous section.
当外接远程支付控制系统时,当用户扫描设备上的二维码后,用户通过手机屏幕上的指导完成支付,支付完成后,支付信息会传递给微信或支付宝等管理平台,管理平台将信息通过TCP/IP协议传递给总服务器,服务器将信息转化后将通过识别设备ID号(识别ID是通过扫描二维码之后的支付信息获得的)将订单信息通过通讯模块传递给控制模块并在显示装置上显示相关信息内容,显示装置将显示订单号,下单份数等信息,显示装置通过控制模块判断设备状态,重复上节所述过程即可。制作完成后,将制作完成的信息回传服务器,服务器将此订单状态变为已完成并保存,如果在设备正在制作过程中断电或者设备在关机状态下有订单时,设备在再次上电后会向服务器询问是否由未制作订单,服务器做相应回复,如果有服务器将下发未制作订单,显示装置显示有未做订单是否继续制作,“继续”则与上方相同,“取消”则显示板将取消信息上传服务器,服务器将保存此订单取消,设备再次上电后此订单将不在下发。无订单时设备将正常处于待机状态,若设备正在制作过程中,有其他支付途径的将根据时间的先后顺序完成制作面条过程。 When the remote payment control system is externally connected, after the user scans the two-dimensional code on the device, the user completes the payment through the guidance on the screen of the mobile phone. After the payment is completed, the payment information is transmitted to a management platform such as WeChat or Alipay, and the management platform passes the information. The TCP/IP protocol is passed to the total server, and the server converts the information and transmits the order information to the control module through the communication module by identifying the device ID number (the identification ID is obtained by scanning the payment information after the two-dimensional code) and displaying the information on the display device. The related information content is displayed on the display device, and the display device displays information such as the order number, the number of copies, and the like, and the display device determines the state of the device through the control module, and repeats the process described in the previous section. After the production is completed, the completed information is sent back to the server, and the server changes the status of the order to completed and saves. If the device is interrupted during the production process or the device is in the shutdown state, the device is powered on again. The server will be asked if the order has not been made, and the server will respond accordingly. If the server will deliver the unmade order, the display device will display whether the order has not been made or not, and the “continue” is the same as above, and the “cancel” is displayed. The information upload server will be canceled, the server will save the order cancellation, and the order will not be delivered after the device is powered on again. When there is no order, the device will be in the standby state. If the device is in the process of production, other payment methods will complete the process of making noodles according to the order of time.

Claims (2)

  1. 一种鲜面条机和面及输送装置的混合器轴,设置于混合器的外筒(2511)的内腔中,其特征在于:包括轴体(251)、面推送装置(252)、推送叶片(253)、回退叶片(254)和法兰盘(255);所述的面推送装置(252)呈连续螺旋形,设置在轴体(251)外圆柱面的一端,并和外筒(2511)上的进面口(23)以及进水口(24)的位置相对应,所述的法兰盘(255)设置在轴体(251)上与面推送装置(252)相对的端面上;所述的推送叶片(253)设有多个,并沿轴体(251)外圆柱面上的同一圆柱螺旋线均匀设置,且该圆柱螺旋线的螺旋方向和轴体(251)转动方向相同;所述回退叶片(254)设有多个,并沿轴体(251)外圆柱面上的同一圆柱螺旋线均匀设置,且该圆柱螺旋线的螺旋方向和轴体(251)转动方向相反;推送叶片(253)所在的圆柱螺旋线的导程大于回退叶片(254)所在圆柱螺旋线的导程,推送叶片(253)的长度大于回退叶片(254)的长度;在所述推送叶片(253)的上边沿以及推送叶片(253)上朝向法兰盘(255)的一端设置刀刃,在所述回退叶片(254)的上边沿以及回退叶片(254)上朝向面推送装置(252)的一端设置刀刃。A mixer shaft of a fresh noodle machine and a conveying device is disposed in the inner cavity of the outer cylinder (2511) of the mixer, and is characterized in that it comprises a shaft body (251), a surface pushing device (252), and a pushing blade. (253), the retracting blade (254) and the flange (255); the surface pushing device (252) has a continuous spiral shape, is disposed at one end of the outer cylindrical surface of the shaft body (251), and the outer cylinder ( 2511) corresponding to the inlet port (23) and the position of the water inlet (24), the flange (255) is disposed on the end surface of the shaft body (251) opposite to the surface pushing device (252); The pushing blade (253) is provided with a plurality of, and is evenly arranged along the same cylindrical spiral line on the outer cylindrical surface of the shaft body (251), and the spiral direction of the cylindrical spiral line is the same as the rotating direction of the shaft body (251); The retracting blade (254) is provided in plurality and uniformly disposed along the same cylindrical spiral line on the outer cylindrical surface of the shaft body (251), and the spiral direction of the cylindrical spiral line is opposite to the rotating direction of the shaft body (251); The lead of the cylindrical helix where the pusher blade (253) is located is larger than the lead of the cylindrical helix where the retracting blade (254) is located, and the length of the pusher blade (253) is greater than that of the retracted blade (25) 4) a length; a blade is provided on an upper edge of the pusher blade (253) and an end of the pusher blade (253) toward the flange (255), on the upper edge of the retracting blade (254) and retracted A blade is provided on one end of the blade (254) toward the surface pushing device (252).
  2. 根据权利要求1所述的一种鲜面条机和面及输送装置的混合器轴,其特征在于:在轴体(251)外圆柱面上的同一母线上,所述的推送叶片(253)和回退叶片(254)交替布置。 A mixer shaft for a fresh noodle machine and a dough and conveying device according to claim 1, wherein said pusher blade (253) and said same busbar on the outer cylindrical surface of said shaft body (251) The retracting blades (254) are alternately arranged.
PCT/CN2016/108555 2016-03-28 2016-12-05 Mixer shaft for flour-mixing and -conveying device of fresh noodle machine WO2017166849A1 (en)

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