WO2017159955A1 - Hydraulic breaker - Google Patents

Hydraulic breaker Download PDF

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Publication number
WO2017159955A1
WO2017159955A1 PCT/KR2016/013059 KR2016013059W WO2017159955A1 WO 2017159955 A1 WO2017159955 A1 WO 2017159955A1 KR 2016013059 W KR2016013059 W KR 2016013059W WO 2017159955 A1 WO2017159955 A1 WO 2017159955A1
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WO
WIPO (PCT)
Prior art keywords
chisel
front head
piston
hydraulic breaker
circumferential surface
Prior art date
Application number
PCT/KR2016/013059
Other languages
French (fr)
Korean (ko)
Inventor
박정열
Original Assignee
(주)대동이엔지
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by (주)대동이엔지 filed Critical (주)대동이엔지
Priority to RU2018136135A priority Critical patent/RU2018136135A/en
Publication of WO2017159955A1 publication Critical patent/WO2017159955A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/96Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/30Auxiliary apparatus, e.g. for thawing, cracking, blowing-up, or other preparatory treatment of the soil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F3/00Spring units consisting of several springs, e.g. for obtaining a desired spring characteristic
    • F16F3/02Spring units consisting of several springs, e.g. for obtaining a desired spring characteristic with springs made of steel or of other material having low internal friction
    • F16F3/04Spring units consisting of several springs, e.g. for obtaining a desired spring characteristic with springs made of steel or of other material having low internal friction composed only of wound springs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N11/00Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups

Definitions

  • the present invention relates to a hydraulic breaker, and more particularly, to a hydraulic breaker that can reduce the impact generated in the front head during the shredding object shredding, and can reduce the impact received by the tool pin by the chisel when a ball strike occurs.
  • the breaker mounted on the excavator is operated by the hydraulic pressure of the excavator, such a breaker is a piston that is mounted inside the main body is mounted on the front head to hit the chisel to crush the object to break such as rock .
  • the conventional structure of the hydraulic breaker is a front head provided with a cylinder constituting the body of the hydraulic breaker, a piston which is installed to reciprocate up and down inside the cylinder, and a blow chamber connected to the lower part of the cylinder and to which the piston is applied. And a chisel installed in the front head so that the upper end is located in the impact chamber, and a chisel for crushing the crushing object, and a valve selectively supplying hydraulic pressure to the lower cylinder and the upper cylinder to reciprocate the piston.
  • Chisel is a configuration for transferring the kinetic energy of the piston to the impact energy to the fracture object. If the lower end of the piston hits the top of the chisel while the piston is lowered from the top dead center, which is the maximum rising position, and the bottom of the piston hits the top of the chisel, the chisel transmits the impact energy, which is the impact force received from the piston, to the fracture object. Done. At this time, the chisel is movable by a limited distance to the front head and is supported by the tool pin so as not to be separated from the front head.
  • the ball strikes the front head to impact the front head and assembly parts such as stop pins, thrust rings, and tool pins mounted inside the front head and the front head, as well as the service life of the hydraulic breaker.
  • Korean Patent Publication No. 10-1518811 discloses a hydraulic breaker for detecting breakage of the chisel pin (tool pin) for supporting the chisel.
  • these hydraulic breakers do not have a function to reduce the impact of the chisel pin when a ball strike occurs.
  • the problem to be solved of the present invention is to reduce the internal impact due to the chisel raised by the repulsive force generated from the shredding object during shredding of the shredding object, the shredding of the shredding object is completed, the ball is started to be generated as the chisel is lowered by its own weight
  • a hydraulic brake that can reduce the impact on the front head and tool pins.
  • Hydraulic breaker of the present invention for solving the above technical problem and the front head is coupled to the cylinder in which the piston is reciprocally installed;
  • a chisel slidably mounted to the front head and hitting the piston
  • a thrust ring slidably installed in the longitudinal direction of the front head to restrict the chisel from entering the piston
  • the chisel and the thrust ring which are raised by the repulsive force received by the chisel from the crushing object, are applied to the piston and the inside of the front head when contacted.
  • the chisel repulsion shock absorbing unit is installed in the front head and the plurality of elastic member support grooves in the circumferential direction on the lower surface of the upper bush having an inner diameter reducing portion that guides the piston and defines the lowered position of the piston Is formed, one side of the spring which is an elastic member is supported in the elastic member support groove,
  • each spring is supported on a flange portion extending radially from the chisel guide portion of the thrust ring so that the thrust ring is elastically biased downward.
  • Hydraulic breaker for solving the technical problem is a front head coupled to the cylinder in which the piston is reciprocally installed, the chisel is slidably installed on the front head and hit the piston, the front head First and second thrust rings that are slidably installed in the longitudinal direction and restrict the entry of the chisel to the piston side, and a first non-metallic ring absorbing a shock installed between the first thrust ring and the lower surface of the upper bush; And the piston and the thrust ring, which are installed between the first and second thrust members, are installed between the first and second thrust members and are lifted by the repulsive force received by the chisel from the crushing object.
  • Chisel with at least one elastic member to cushion shocks inside the front head And in that it includes to the buffer unit to its features.
  • a plurality of first and second support grooves are formed on the surfaces of the first and second thrust rings that face each other at equal intervals, and the elastic unit is installed in the first and second support grooves.
  • the elastic unit may be formed of a coil spring installed in the first and second support grooves, and the elastic unit is installed in the first and second support grooves, and includes a plurality of plate springs and the plate springs. It may be provided with a support plate spring support member.
  • the hydraulic breaker of the present invention increases the resistance received by the lubricant moved along the direction of movement of the chisel when the chisel is moved up and down to reduce the impact received by the chisel to reduce the impact of the tool pin by the chisel. It is further provided.
  • the air shock reduction unit is guided into the engaging groove extending in the up and down direction and introduced inward to both sides of the outer circumferential surface of the chisel located in the front head and the jam state is maintained when the chisel flows up and down in the front head
  • a shock reducing member for increasing the resistance received by the lubricant moving along the moving direction of the chisel when the chisel is moved up and down, thereby reducing the impact of the tool pin by the chisel when the chisel is generated.
  • the impact reducing member is formed to penetrate up and down with a diameter larger than that of the chisel, so that the chisel penetrates so that the inner circumferential surface is spaced from the chisel and the outer circumferential surface is in contact with the inner circumferential surface of the front head.
  • a body portion having first and second through-holes formed at one side and the other side of the position corresponding to the tool pin, and protruding from the inner circumferential surface of the body portion in contact with the outer circumferential surface of the chisel and extending in the circumferential direction
  • a lubricant movement inhibiting portion which suppresses the lubricant from being moved in the moving direction of the chisel.
  • the hydraulic breaker of the present invention can reduce the impact applied to the piston and the front head because the repulsive force generated during the shredding object shredding to raise the chisel is reduced by the chilsch repulsion buffer unit.
  • the resistance to the lubricant to move along the direction of movement of the chisel is increased by the impact reducing member, the impact on the tool pins by the chisel is reduced, thereby reducing damage to the front head and tool pins. Has the advantage to improve.
  • FIG. 1 is a partially separated perspective view of a hydraulic breaker according to the present invention.
  • FIG. 2 is a partial cross-sectional view of the hydraulic breaker of FIG.
  • FIG 3 is an exploded perspective view showing an extract of the chisel repulsion buffer unit shown in Figure 1,
  • Figure 4 is an exploded perspective view showing another embodiment of the hydraulic breaker according to the present invention.
  • FIG. 5 is a partial cross-sectional view of the hydraulic breaker of FIG.
  • Figure 6 is an exploded perspective view showing an extract of the chisel repulsion buffer unit shown in Figure 2,
  • FIG. 7 is a partial ablation perspective view showing an exclusion shock reduction unit according to the present invention.
  • FIG. 8 is a partial cross-sectional view of the hydraulic breaker shown in FIG.
  • FIG. 9 is a partial cross-sectional view of the hydraulic breaker shown in FIG.
  • the present invention relates to a hydraulic breaker capable of preventing the impact caused by the struck, one embodiment is shown in Figures 1 to 6.
  • the hydraulic breaker 1 includes a cylinder 20 in which the piston 10 is reciprocally embedded, a front head 30 installed at one end of the cylinder 20, and a piston 10. And a chisel 40 which is hit and transmits the striking force to the crushing object, and a tool pin 60 which is installed at the front head 30 to support the chisel 40 so as to be movable, and the piston is raised due to the raised chisel. And a chisel rebound shock absorbing unit (90) having at least one elastic member to cushion the shock applied to the inside of the front head, and the impact received by the front head (30) and the tool pin (60) when a ball strike occurs. It is provided with an impact reduction unit 120 including a shock reduction member 130 that can be.
  • the cylinder 20 is a hydraulic cylinder for reciprocating the piston 10 by using hydraulic pressure, and a valve (not shown) is provided at one side to change the direction of hydraulic pressure.
  • the cylinder 20 is provided with an accumulator 50 for temporarily storing hydraulic oil to be used as a kinetic energy source in the lower side adjacent to the valve. At this time, the piston 10 reciprocates to protrude with respect to one end of the cylinder 20.
  • the front head 30 is coupled to one end of the cylinder 20, which is connected in parallel to the direction of movement of the piston (10).
  • the front head 30 is provided with a striking chamber 31 that can accommodate the lower portion of the piston 10 protruding with respect to one end of the cylinder 20 during the reciprocating movement of the piston 10 at the top and the striking chamber 31 Below the chisel 40 is installed to be movable in a direction parallel to the reciprocating direction of the piston. At this time, the top of the chisel 40 is installed to be located in the striking chamber.
  • the front head 30 has a cross-sectional shape of the tool pin 60 so that the tool pin 60 to be described later can be inserted into the front head 30 in a direction orthogonal to the longitudinal direction of the front head 30.
  • a plurality of tool pin insertion holes 33 are formed.
  • the plurality of tool pin insertion holes 33 are formed side by side in the horizontal direction and are formed longer than the extended length of the tool pin 60, respectively.
  • the front head 30 is orthogonal to the longitudinal direction of the front head 30 and penetratingly formed in a direction orthogonal to the extending direction of the tool pin insertion hole 33, the coupling hole 35 is in communication with the tool pin insertion hole (33) ) Is formed.
  • Coupling hole 35 is coupled to the stop pin 70 for preventing the separation of the tool pin 60 inserted into the tool pin insertion hole 33.
  • the coupling hole 35 is formed in plural so that the stop pin 70 can penetrate through one side and the other side of the tool pin insertion hole 33, respectively. At this time, the stop pin 70 is formed relatively long so as to pass through a plurality of tool pin insertion hole 33 formed side by side.
  • the chisel 40 has an upper portion positioned in the front head 30 or the striking chamber 31 to hit the piston 10 descending to the lower portion of the striking chamber 31, and is caused by the impact of the piston 10. It protrudes from the end of the front head 30 so that the object can be broken by the impact force.
  • the chisel 40 is brought into contact with the crushing object and presses the crushing object while raising the upper portion of the front head 30, which is a position where it can be hit by the piston 10, or transmitting the impact force due to the impact of the piston 10 to the crushing object. It is slidably installed in the front head 30 so that it can be lowered.
  • the chisel 40 has engaging grooves 41 extending in the up and down directions and being inwardly formed on both sides of the outer peripheral surface of the upper part located in the front head 30, respectively.
  • the locking groove 41 is preferably formed to extend longer in the longitudinal direction of the front head 30 than the width of the tool pin 60 to be described later so as not to interfere when moving by the impact force when the piston 10 is hit. .
  • the tool pin 60 is installed in the front head 30 so as to be positioned between the inner circumferential surface of the front head 30 and the engaging groove 41 of the chisel 40 so that the chisel 40 is placed in the front head 30 within the front head 30. Support the chisel 40 so as to be in a locking state that can flow in the longitudinal direction of the).
  • the tool pin 60 is inserted into the tool pin insertion hole 33, which is installed in the coupling hole 35 and fixed by the stop pin 70 passing through one side and the other side of the tool pin insertion hole 33.
  • Tool pin 60 is located in each of the engaging grooves 41 formed on both sides of the chisel 40, the chisel 40 is the front head while contacting the upper and lower ends of the engaging groove 41 according to the movement direction of the chisel 40 It prevents the departure from the (30) and serves to limit the stroke distance when the chisel (40) flows.
  • the chisel repulsion buffer unit 90 is installed inside the front head when the chisel 40 hits the piston 10 to impact the crushing object, with the repulsive force received by the chisel 40 by the crushed object not broken.
  • the chisel 40 serves to cushion the shock applied to the piston 10 and the front head 30 while moving in the direction of the piston 10.
  • the chisel repulsion buffer unit 90 includes an upper bush 91, a lower bush 93, a thrust ring 94, and an elastic body 97.
  • the upper bush 91 wraps around the outer circumferential surface of the piston 10 accommodated above the front head 30 during the reciprocating movement of the piston 10, and is fixed to the striking chamber 31 of the front head 30.
  • the upper bush 91 is formed in a tubular shape through which a piston 10 enters an upper portion and a chisel 40 enters a lower portion so that upper and lower portions of the upper bush 91 penetrate.
  • the upper bushing 91 has a first inner diameter reducing portion 91a having a reduced inner diameter so as to limit an entry distance of the piston 10 into the front head at the lower portion thereof.
  • the lower bush 93 is positioned in the upper outer side of the chisel 40 in a tubular shape through which the upper and lower penetrates, and is fixed to the front head 30 to be spaced a predetermined distance from the upper bush 91.
  • the lower bush 93 guides the traveling direction of the chisel 40 and prevents the detachment of the thrust ring 94 to be described later.
  • the thrust ring 94 is inserted into the end side of the chisel 40 and is installed to be movable in the longitudinal direction of the front head 30 between the upper bush 91 and the lower bush 93.
  • the thrust ring 94 has an inner diameter smaller than that of the lower bush 93 so that the thrust ring 94 is inserted into the reduced diameter of the end of the chisel 40, thereby limiting the entrance to the upper portion of the front head 30.
  • the thrust ring 94 has a ring shape penetrating in the vertical direction and has a step shape having a smaller outer diameter than the lower portion thereof, that is, a flange portion is formed to form an elastic seat portion 94a in contact with the lower portion of the elastic body 97 to be described later. do.
  • the thrust ring 94 has a second inner diameter reducing portion 94b which limits the entry of the chisel 40 by reducing the inner diameter toward the upper side thereof.
  • the second inner diameter reduction portion 94b is in contact with the stepped portion 42 formed by decreasing the diameter of the end side of the chisel 40.
  • the elastic body 97 is installed in the circumferential direction on the lower portion of the upper bush 91 to be located between the upper bush 91 and the thrust ring 94.
  • the elastic body 97 may be provided in plural so as to be supported in the grooves 92 formed in the lower portion of the upper bushing 91, and may be formed of a coil spring.
  • the elastic body 97 is applied to the piston 10 and the front head 30 when the chisel 40 moves in the direction of the piston 10 due to the repulsive force received by the chisel 40 from the crushing object. It can cushion the impact.
  • 5 to 6 show another embodiment of the chisel repulsion buffer unit according to the present invention.
  • the same reference numerals as in the embodiment indicate the same components.
  • the chisel rebound shock absorbing unit 100 of the hydraulic breaker is installed in the front header 30 coupled to the cylinder 20 to guide the upper bush 91 and the lower member 93 of the piston 10.
  • Between the first thrust ring 101 and the second thrust ring 102 is provided to restrict the chisel 40 from entering the piston 10 side.
  • the second thrust ring 102 has an upper portion relatively smaller than a diameter portion of the lower member 93 and is positioned on the upper side of the chisel 40 and is coupled to an upper end portion of the chisel having a relatively small diameter.
  • a non-metal ring 105 which is an elastic body that absorbs a shock installed between the first thrust ring 101 and the lower surface of the upper bushing 91, is installed.
  • the non-metal ring 105 may be made of a synthetic resin material, preferably made of PE material.
  • it is installed between the first and second thrust rings 101 and 102, and is installed between the first and second thrust rings 101 and 102 to be lifted by the repulsive force received by the chisel from the crushing object.
  • At least one elastic unit 110 is provided to cushion the shock applied to the piston and the front head when the chisel and the thrust ring contact each other.
  • the elastic unit 110 is formed with a plurality of first and second support grooves 112 and 113 at equal intervals on the surfaces of the first and second thrust rings 101 and 102 opposed to each other, and the first The two support grooves 112 and 113 are provided with a plurality of dish springs 114 and 115 and a dish spring support member 116 for supporting the dish springs 114 and 115.
  • the plate spring support member 116 is provided with protrusions 117 into which the plate springs 114 and 115 are fitted.
  • the elastic unit 110 is not limited to the above embodiments, and may be any structure that can elastically defend the first and second thrust rings 101 and 102 in the vertical direction.
  • the first and second thrust rings 101 and 102 may be formed of coil springs installed in a circumferential direction.
  • Support grooves may be formed in a portion where the plurality of coil springs arranged along the circumferential direction between the first and second thrust rings 101 and 102 to support the coil springs.
  • the lubricant is filled in the empty space formed between the front head 30 and the chisel 40.
  • Lubricant is to prevent abrasion generated in the front head 30, the tool pin 60, and the chisel 40 by the impact or friction caused by the movement of the chisel (40).
  • the lubricant 81 is supplied into the front head 30 through the nipple 80 for supplying the lubricant mounted on the front head 30.
  • a general grease is used as the lubricant 81.
  • the impact reduction unit 120 is installed on the outside of the chisel 40, the locking groove 41 is formed, by increasing the resistance received by the lubricant 81 is moved in accordance with the direction of movement of the chisel 40 It is provided with a shock absorbing member 130 to reduce the impact received by the tool pin 60 and the front head 30 by the chisel 40 when the ball is generated.
  • the ball impact shock absorbing member 130 includes a body portion 140 and a lubricant moving restraint portion 150.
  • the body 131 has a cylindrical shape formed to penetrate up and down larger than the diameter of the chisel 40 so that the chisel 40 is penetrated so that the inner circumferential surface thereof is spaced apart from the chisel 40.
  • Body portion 131 is installed so that the outer circumferential surface is in contact with the inner circumferential surface of the front head 30 of the position corresponding to the locking groove 41 of the chisel 40, so that the tool pin 60 can contact the locking groove 41
  • First and second through parts 132 and 133 are formed on one side and the other side of the position corresponding to the tool pin.
  • the first and second through-holes 131 and 132 are formed to correspond to each other, respectively, through the inner circumferential surface of the body portion 131 is formed in the shape of a long hole extending a predetermined distance in the circumferential direction. Therefore, as shown in FIGS. 7 and 8, one side of the tool pin 60 contacting the catching groove 41 of the chisel 40 is positioned inside the body 131. In addition, the upper and lower ends of both sides of the body portion 131 on which the first and second penetration parts 132 and 133 are formed are positioned above and below the upper and lower ends of the tool pin 60.
  • the body portion 131 is in communication with the lubricant supply nipple 80 installed in the cylinder 20 to supply the lubricant 81 into the front head 30 on one side, the lubricant inside the body portion 131.
  • a lubricant supply passage 82 is formed to allow 81 to be supplied.
  • the lubricant movement suppressing part 150 is formed on the inner circumferential surface of the body part 131 between the first and second through parts 132 and 133.
  • the lubricant movement inhibiting part 150 protrudes from the inner circumferential surface of the body portion 131 to the outer circumferential surface of the chisel 40 in the direction of the chisel 40 and extends in the circumferential direction.
  • the lubricant movement inhibiting part 150 suppresses the movement of the lubricant 81 along the moving direction of the chisel 40 to the empty space between the outer circumferential surface of the portion where the engaging groove 4 of the chisel is not formed and the front head. Accordingly, the lubricant movement inhibitor 150 serves to increase the resistance received by the lubricant 81 by inducing the lubricant 80 to be moved only to a portion where the tool pin 60 and the engaging groove 41 are in contact with each other.
  • the lubricant movement suppressing part 150 includes a first movement restraining jaw 151 and a second movement restraining jaw 152.
  • the first movement restraining jaw 151 protrudes from the inner circumferential surface of the body 131 in the direction in which the chisel 40 is located, protrudes upwardly toward the end and extends in the circumferential direction to contact the outer circumferential surface of the chisel.
  • the second movement restrained jaw 152 is formed below the first movement restrained jaw 151.
  • the second movement restraining jaw 152 protrudes from the inner circumferential surface of the body portion 131 in the direction in which the chisel 40 is located, protrudes downwardly toward the end and extends in the circumferential direction to contact the outer circumferential surface of the chisel.
  • the lubricant movement inhibiting part 150 has a front head for each end of the first and second movement inhibiting jaws 151 and 152 between the first movement restraining jaw 151 and the second movement restraining jaw 152.
  • An inlet groove 153 is formed which is drawn in the direction of 30 and extends in the circumferential direction.
  • the lubricant movement suppressing part may protrude to contact the outer circumferential surface of the chisel at the inner circumferential surface of the body portion, but may be widened toward the end. That is, the lubricant movement inhibiting part may be applied such that the first movement restraining jaw 151 and the second movement restraining jaw 152 are integrally formed without the inlet groove 153 being formed.
  • the hydraulic breaker 1 receives a repulsive force opposite to the direction in which the piston 10 strikes the chisel from the crushing object until the crushing object is crushed during crushing of the crushing object.
  • the chisel 40 is lifted by this repulsive force and is in contact with the chisel 40 and the thrust ring 94.
  • the chisel 40 is restricted to enter by the second inner diameter reduction portion 94b of the thrust ring 94 and the chisel 40 rises while the elastic body 97 positioned above the thrust ring 94 is contracted. Slows down. Accordingly, the impact applied to the piston 10 in contact with the chisel 40 may be reduced.
  • the chisel 40 is raised to raise the second thrust ring 102 or the piston 10 is lowered to lower the first thrust ring 101. Since the plate springs 114 and 115 supported by the support member 116 are installed between the thrust rings 101 and 102, the impact generated by the contact between the chisel 40 and the piston 10 can be reduced. It becomes possible.
  • the chisel (40) begins to descend by its own weight, and the batter is generated until the operator stops the piston operation to recognize the crushing completion.
  • the chisel 40 can be moved in the vertical direction, which is the longitudinal direction of the front head 30 due to the ball strike, and the lubricant 80 filled between the front head 30 and the chisel 40 according to the moving direction of the chisel. Will move.
  • Lubricating material 81 is a large space (a) of the empty space between the front head 30 and the chisel 40 along the direction of movement of the chisel 40 to a narrow space (b) inside the impact reducing member 130
  • the movement is prevented from moving to the portion where the locking groove 41 of the chisel 40 is not formed by the lubricant movement inhibiting unit 150 so as to be moved only between the tool pin 60 and the locking groove 41. Accordingly, the resistance received by the lubricant 81 increases, and thus the movement speed of the chisel 40 is slowed down by decreasing the movement speed of the lubricant 81.
  • the impact applied to the tool pin 60 in contact with the chisel 40 and the front head 30 coupled to the tool pin 60 is reduced, and the chisel repulsion buffer unit as described above. The impact is further reduced.
  • the hydraulic breaker 1 according to the present invention described above is generated during the shredding of the shredding object, so that the repulsive force for raising the chisel 40 is reduced by the chilsch repulsion buffer unit 90, 100, and thus the piston 10 and the front head 30.
  • By reducing the impact applied to the (60) it is possible to reduce the damage to the front head 30 and the tool pin 60 has the advantage to improve the durability.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Percussive Tools And Related Accessories (AREA)

Abstract

The present invention relates to a hydraulic breaker and, more specifically, to a hydraulic breaker capable of reducing the impact applied to a tool pin by a chisel when a no-load strike is generated. The hydraulic breaker of the present invention comprises: a front head coupled to a cylinder in which a piston is provided so as to enable reciprocation; the chisel slidably provided to the front head, and to be hit by the piston; a thrust ring provided so as to be slidable in the longitudinal direction of the front head, and restricting the chisel from entering the side of the piston; and a chisel repulsion buffering unit having at least one elastic body provided between the thrust ring and an upper bush, which is provided inside the cylinder or the front head, so as to buffer the impact applied inside the piston and the front head when the chisel, which is lifted by the repulsive force applied to the chisel from an object to be crushed, and the thrust ring come into contact with each other.

Description

유압 브레이커Hydraulic breaker
본 발명은 유압브레이커에 관한 것으로, 더 상세하게는 파쇄목적물 파쇄 중 프론트 헤드 내에 발생되는 충격을 줄이고, 공타 발생 시 치즐에 의해 툴핀이 받은 충격을 감소시킬 수 있는 유압브레이커에 관한 것이다.The present invention relates to a hydraulic breaker, and more particularly, to a hydraulic breaker that can reduce the impact generated in the front head during the shredding object shredding, and can reduce the impact received by the tool pin by the chisel when a ball strike occurs.
일반적으로 굴착기에 장착되는 브레이커는 굴착기의 유압으로 작동하게 되며, 이러한 브레이커는 본체 내부에 장착되어 있는 타격용 피스톤이 프런트헤드에 장착되어 치즐을 타격하여 암반 등과 같은 파쇄목적물을 파쇄 시키는 작업을 수행한다.In general, the breaker mounted on the excavator is operated by the hydraulic pressure of the excavator, such a breaker is a piston that is mounted inside the main body is mounted on the front head to hit the chisel to crush the object to break such as rock .
이러한 유압브레이커의 통상적인 구조는 유압브레이커의 몸체를 이루는 실린더와, 실린더의 내부에서 상하 왕복운동 가능하게 설치되는 피스톤과, 실린더의 하부에 연결되며 피스톤의 타격이 가하여지는 타격실이 마련되는 프론트헤드와, 상단부가 타격실에 위치되게 프론트 헤드 내에 설치되며 파쇄목적물을 파쇄하는 치즐과, 실린더 하부와 실린더 상부에 유압이 선택적으로 공급되어 피스톤을 왕복운동시키는 밸브로 이루어진다.The conventional structure of the hydraulic breaker is a front head provided with a cylinder constituting the body of the hydraulic breaker, a piston which is installed to reciprocate up and down inside the cylinder, and a blow chamber connected to the lower part of the cylinder and to which the piston is applied. And a chisel installed in the front head so that the upper end is located in the impact chamber, and a chisel for crushing the crushing object, and a valve selectively supplying hydraulic pressure to the lower cylinder and the upper cylinder to reciprocate the piston.
치즐은 피스톤의 운동에너지를 충격에너지로 변화하여 파쇄목적물에 전달하기 위한 구성이다. 피스톤이 최대 상승위치인 상사점의 위치로부터 하강하여 최대타격위치인 하사점의 위치로 변위되면서 피스톤의 하단부가 치즐의 상단을 타격하게 되면, 치즐은 피스톤으로부터 받은 타격력인 충격에너지를 파쇄목적물로 전달하게 된다. 이때, 치즐은 프론트 헤드에 제한된 거리만큼 운동가능하게 되는데 프론트 헤드에서 이탈되지 않도록 툴핀에 의해 지지된다. 굴삭기의 조작으로 치즐을 파쇄목적물에 접촉시킨 상태에서 유압브레이커를 누르게 되면, 치즐은 위로 밀려올라가며 피스톤을 고압포트를 열어 고압을 받을 수 있는 위치까지 상승하게 된다.Chisel is a configuration for transferring the kinetic energy of the piston to the impact energy to the fracture object. If the lower end of the piston hits the top of the chisel while the piston is lowered from the top dead center, which is the maximum rising position, and the bottom of the piston hits the top of the chisel, the chisel transmits the impact energy, which is the impact force received from the piston, to the fracture object. Done. At this time, the chisel is movable by a limited distance to the front head and is supported by the tool pin so as not to be separated from the front head. When the hydraulic breaker is pressed while the chisel is in contact with the crushing object by the operation of the excavator, the chisel is pushed up and the piston is opened to the position where the high pressure can be received by opening the high pressure port.
이와 같이 유압브레이커에 기계적으로 외력을 가하여, 치즐을 파쇄목적물에 접촉시켜 가압함으로써, 치즐을 왕복 운동하는 피스톤에 의해 타격될 수 있는 위치로 이동시키는 것을 유압브레이커의 '예압'이라 칭한다.In this way, by mechanically applying an external force to the hydraulic breaker and pressing the chisel in contact with the crushing object, the movement of the chisel to a position that can be hit by the reciprocating piston is referred to as 'preload' of the hydraulic breaker.
여기서 치즐이 예압되지 않은 상태 즉, 치즐이 툴핀에 걸려져 있는 상태나 파쇄목적물이 파쇄 완료되어 자중에 의해 치즐이 하강하는 상태에서 피스톤이 상승위치에서 타격위치로 운동하게 될 경우, 피스톤이 치즐을 타격하기 못하고 실린더 또는 프론트헤드의 내벽을 직접 타격하여 피스톤과 실린더에 과도한 응력 및 충격이 발생하게 된다. 이러한 현상을 공타(no-load strikes 또는 idle blow)라고 한다. 파쇄목적물이 파쇄완료 된 후 작업자가 유압브레이커 작동을 멈추지 않게 되면 유압브레이커는 지속적으로 공타 상태에서 작동되게 된다. 통상적으로 작업자가 파쇄목적물의 파쇄가 완전히 끝났음을 인지하고 유압브레이커의 작동을 멈추는데 걸리는 시간동안 공타 발생이 진행되게 된다.Here, when the piston moves from the up position to the striking position while the chisel is not preloaded, that is, when the chisel is caught by the tool pin or when the shredding object is completed, the chisel is lowered due to its own weight. Not hitting directly, the inner wall of the cylinder or the front head directly hits the piston and the cylinder will cause excessive stress and impact. This phenomenon is called no-load strikes or idle blows. If the operator does not stop the operation of the hydraulic breaker after the crushing object is completed, the hydraulic breaker is continuously operated in the idle state. Typically, the operator recognizes that the shredding of the shredding object is completely finished and the struck is generated during the time it takes to stop the operation of the hydraulic breaker.
공타는 피스톤이 프론트 헤드에 충격을 주게되어 프런트 헤드 및 프론트헤드 내부에 장착된 스톱핀, 스러스트링, 툴핀 등과 같은 조립부품이 손상될 뿐만 아니라 이로 인하여 유압브레이커의 사용수명이 저하되는 문제점이 있다. The ball strikes the front head to impact the front head and assembly parts such as stop pins, thrust rings, and tool pins mounted inside the front head and the front head, as well as the service life of the hydraulic breaker.
대한민국 등록특허공보 제10-1518811호에는 치즐을 지지하는 치즐핀(툴핀)의 파손을 감지하는 유압브레이커가 게시되어 있다. 하지만, 이러한 유압브레이커는 공타 발생 시 치즐핀이 받는 충격을 감소시킬 수 있는 기능은 가지고 있지 않다.Korean Patent Publication No. 10-1518811 discloses a hydraulic breaker for detecting breakage of the chisel pin (tool pin) for supporting the chisel. However, these hydraulic breakers do not have a function to reduce the impact of the chisel pin when a ball strike occurs.
한편, 치즐이 피스톤에 타격되는 힘을 이용하여 파쇄목적물을 파쇄 할 때, 파쇄목적물이 파쇄완료되기 전까지 파쇄목적물로부터 피스톤이 치즐을 타격하는 방향에 대향되는 반발력이 발생된다. 이 반발력으로 인해 치즐이 상승되어 프론트헤드 내부와 피스톤을 타격하게 된다. 특히, 피스톤의 타격력와 파쇄목적물의 반발력의 충돌로 인하여 진동과 소음이 더욱 증가되면서 유압브레이커의 내구성이 현저하게 떨어질 수 있는 문제점이 발생되고 있다.On the other hand, when the chisel crushes the shredding object by using the force striking the piston, a repulsive force is generated that is opposed to the direction in which the piston strikes the chisel from the shredding object until the shredding object is broken. This repulsive force raises the chisel and strikes the inside of the front head and the piston. In particular, due to the collision of the impact force of the piston and the repulsive force of the crushing object, the vibration and noise are further increased, causing a problem that the durability of the hydraulic breaker may be significantly reduced.
본 발명의 해결하고자 하는 과제는 파쇄목적물 파쇄 중에 파쇄목적물로부터 발생되는 반발력으로 상승되는 치즐로 인한 내부충격을 감소시키고, 파쇄목적물의 파쇄가 완료되어 자중에 의해 치즐이 하강하면서 발생되기 시작하는 공타에 의해 프론트 헤드와 툴핀에 가해지는 충격을 감소시킬 수 있는 유압브레이크를 제공함에 있다. The problem to be solved of the present invention is to reduce the internal impact due to the chisel raised by the repulsive force generated from the shredding object during shredding of the shredding object, the shredding of the shredding object is completed, the ball is started to be generated as the chisel is lowered by its own weight By providing a hydraulic brake that can reduce the impact on the front head and tool pins.
상기 기술적 과제를 해결하기 위한 본 발명의 유압브레이커는 피스톤이 왕복운동 가능하게 설치되는 실린더에 결합되는 프론트헤드와,Hydraulic breaker of the present invention for solving the above technical problem and the front head is coupled to the cylinder in which the piston is reciprocally installed;
상기 프론트헤드에 슬라이딩 가능하게 설치되며 상기 피스톤에 타격되는 치즐과,A chisel slidably mounted to the front head and hitting the piston;
상기 프론트헤드 길이방향으로 슬라이딩 가능하게 설치되어 상기 치즐이 상기 피스톤 측으로 진입하는 것을 제한하는 스러스트링과,A thrust ring slidably installed in the longitudinal direction of the front head to restrict the chisel from entering the piston;
상기 스러스트링과 상기 실린더 또는 상기 프론트헤드 내에 설치되는 상부부쉬 사이에 설치되어 파쇄목적물로부터 상기 치즐이 받는 반발력에 의해 상승되는 상기 치즐과 상기 스러스트링이 접촉 시 상기 피스톤 및 상기 프론트 헤드 내부에 가해지는 충격을 완충할 수 있도록 적어도 하나의 탄성부재를 구비한 치즐반발완충유닛을 구비한 것을 그 특징으로 한다. Installed between the thrust ring and the upper bush installed in the cylinder or the front head, the chisel and the thrust ring, which are raised by the repulsive force received by the chisel from the crushing object, are applied to the piston and the inside of the front head when contacted. Characterized in that it comprises a chisel rebound shock absorbing unit having at least one elastic member to cushion the impact.
본 발명에 있어서, 상기 치즐반발완충유닛은 프론트헤드에 설치되며 상기 피스톤을 가이드하며 피스톤의 하강위치를 한정하는 내경축소부를 가지는 상부부쉬의 하면에 원주방향으로 복수개의 탄성부재 지지홈들이 등간격을 형성되고, 상기 탄성부재지지홈에 탄성부재인 스프링의 일측이 지지되고,In the present invention, the chisel repulsion shock absorbing unit is installed in the front head and the plurality of elastic member support grooves in the circumferential direction on the lower surface of the upper bush having an inner diameter reducing portion that guides the piston and defines the lowered position of the piston Is formed, one side of the spring which is an elastic member is supported in the elastic member support groove,
상기 스러스트링의 치즐가이드부로부터 반경방향으로 연장되는 플랜지부에 각 스프링의 타측이 지지되어 상기 스러스트링이 하방으로 탄성바이어스 된다. The other side of each spring is supported on a flange portion extending radially from the chisel guide portion of the thrust ring so that the thrust ring is elastically biased downward.
상기 기술적 과제를 해결하기 위한 본 발명에 따른 유압브레이커는 피스톤이 왕복운동 가능하게 설치되는 실린더에 결합되는 프론트헤드와, 상기 프론트헤드에 슬라이딩 가능하게 설치되며 상기 피스톤에 타격되는 치즐과, 상기 프론트헤드 길이방향으로 슬라이딩 가능하게 설치되어 상기 치즐이 상기 피스톤 측으로 진입하는 것을 제한하는 제1,2 스러스트링과, 상기 제 1스러스트링과 상부부쉬의 하면사이에 설치되는 충력을 흡수하는 제 1비금속링과, 상기 제1,2스러스트의 사이에 설치되는 것으로, 제 1,2스러스트부재의 사이에 설치되어 파쇄목적물로부터 상기 치즐이 받는 반발력에 의해 상승되는 상기 치즐과 상기 스러스트링이 접촉 시 상기 피스톤 및 상기 프론트 헤드 내부에 가해지는 충격을 완충하는 적어도 하나의 탄성부재를 구비한 치즐반발완충유닛을 구비한 것을 그 특징으로 한다. Hydraulic breaker according to the present invention for solving the technical problem is a front head coupled to the cylinder in which the piston is reciprocally installed, the chisel is slidably installed on the front head and hit the piston, the front head First and second thrust rings that are slidably installed in the longitudinal direction and restrict the entry of the chisel to the piston side, and a first non-metallic ring absorbing a shock installed between the first thrust ring and the lower surface of the upper bush; And the piston and the thrust ring, which are installed between the first and second thrust members, are installed between the first and second thrust members and are lifted by the repulsive force received by the chisel from the crushing object. Chisel with at least one elastic member to cushion shocks inside the front head And in that it includes to the buffer unit to its features.
본 발명에 있어서, 상기 제 1,2스러스트링의 상호 대향되는 면에 등간격으로 복수개의 제1,2지지홈들이 형성되고, 상기 제1,2지지홈들에는 탄성유닛이 설치된다. In the present invention, a plurality of first and second support grooves are formed on the surfaces of the first and second thrust rings that face each other at equal intervals, and the elastic unit is installed in the first and second support grooves.
그리고, 상기 탄성유닛은 상기 제 1,2지지홈들에 설치되는 코일 스프링으로 이루어 질수 있으며, 상기 탄성유닛은 상기 제 1,2지지홈들에 설치되는 것으로, 복수개의 접시스프링과 상기 접시스프링을 지지하는 접시스프링 지지부재를 구비하여 이루어질 수 있다. The elastic unit may be formed of a coil spring installed in the first and second support grooves, and the elastic unit is installed in the first and second support grooves, and includes a plurality of plate springs and the plate springs. It may be provided with a support plate spring support member.
그리고 본 발명의 유압브레이커는 상기 치즐이 상하 이동 시 상기 치즐의 이동방향을 따라 이동되는 상기 윤활재가 받는 저항을 증가시켜 공타 발생 시 상기 치즐에 의해 상기 툴핀이 받는 충격을 감소시키는 공타충격감소유닛을 더 구비한다.In addition, the hydraulic breaker of the present invention increases the resistance received by the lubricant moved along the direction of movement of the chisel when the chisel is moved up and down to reduce the impact received by the chisel to reduce the impact of the tool pin by the chisel. It is further provided.
상기 공타충격감소유닛은 상기 프론트헤드 내에 위치되는 치즐의 외주면 중 상호 대응되는 양측에 내측으로 인입되고 상하방향으로 연장된 걸림홈에 가이드되며 치즐이 프론트헤드 내에서 상하방향으로 유동 시 걸림상태가 유지 되도록 상기 프론트헤드에 설치되는 툴핀들과, 상기 프론트헤드의 내주면과 툴핀이 설치되는 부위의 내부공간에 충전되는 윤활재와, 상기 걸림홈이 형성되는 상기 치즐의 외측에 위치되게 상기 프론트헤드에 설치되어 상기 치즐이 상하이동 시 상기 치즐의 이동방향을 따라 이동되는 상기 윤활재가 받는 저항을 증가시켜 공타 발생 시 상기 치즐에 의해 상기 툴핀이 받는 충격을 감소시키는 충격감소부재;를 구비한다. The air shock reduction unit is guided into the engaging groove extending in the up and down direction and introduced inward to both sides of the outer circumferential surface of the chisel located in the front head and the jam state is maintained when the chisel flows up and down in the front head Tool pins installed in the front head, the inner circumferential surface of the front head and the lubricant to be filled in the inner space of the site where the tool pin is installed, and is installed in the front head so as to be located outside the chisel where the locking groove is formed And a shock reducing member for increasing the resistance received by the lubricant moving along the moving direction of the chisel when the chisel is moved up and down, thereby reducing the impact of the tool pin by the chisel when the chisel is generated.
그리고 상기 충격감소부재는 상기 치즐보다 큰 직경으로 상하로 관통 형성되어 내주면이 상기 치즐에 대해 이격되게 상기 치즐이 관통되며 외주면이 상기 프론트헤드 내주면에 접촉되게 설치되되 상기 툴핀이 상기 걸림홈에 접촉될 수 있도록 상기 툴핀에 대응되는 위치의 일측과 타측에 제1 및 제2관통부가 형성되는 몸체부와, 상기 몸체부의 내주면에서 상기 치즐 방향으로 상기 치즐의 외주면에 접촉되게 돌출형성되고 원주방향으로 연장형성되어 상기 윤활재가 상기 치즐의 이동방향에 따라 이동되는 것을 억제하는 윤활재이동억제부를 구비한다. The impact reducing member is formed to penetrate up and down with a diameter larger than that of the chisel, so that the chisel penetrates so that the inner circumferential surface is spaced from the chisel and the outer circumferential surface is in contact with the inner circumferential surface of the front head. A body portion having first and second through-holes formed at one side and the other side of the position corresponding to the tool pin, and protruding from the inner circumferential surface of the body portion in contact with the outer circumferential surface of the chisel and extending in the circumferential direction And a lubricant movement inhibiting portion which suppresses the lubricant from being moved in the moving direction of the chisel.
본 발명의 유압브레이커는 파쇄목적물 파쇄 중 발생되어 치즐을 상승시키는 반발력이 치츨반발완충유닛에 의해 감소되므로 피스톤과 프론트헤드 내부에 가해지는 충격을 감소시킬 수 있다. 또한 공타충격감소부재에 의해 공타 발생 시 치즐의 이동방향을 따라 이동하려는 윤활재가 받는 저항이 증가되므로 치즐에 의해 툴핀에 가해지는 충격을 감소되어 프론트헤드 및 툴핀의 손상을 줄일 수 있으며, 나아가서는 내구성을 향상 시킬 수 있는 이점을 가지고 있다.The hydraulic breaker of the present invention can reduce the impact applied to the piston and the front head because the repulsive force generated during the shredding object shredding to raise the chisel is reduced by the chilsch repulsion buffer unit. In addition, since the resistance to the lubricant to move along the direction of movement of the chisel is increased by the impact reducing member, the impact on the tool pins by the chisel is reduced, thereby reducing damage to the front head and tool pins. Has the advantage to improve.
도 1은 본 발명의 따른 유압브레이커의 일부 분리 사시도. 1 is a partially separated perspective view of a hydraulic breaker according to the present invention.
도 2는 도 1의 유압브레이커의 일부 단면도, 2 is a partial cross-sectional view of the hydraulic breaker of FIG.
도 3은 도 1에 도시된 치즐반발완충유닛을 발췌하여 도시한 분리사시도,Figure 3 is an exploded perspective view showing an extract of the chisel repulsion buffer unit shown in Figure 1,
도 4은 본 발명의 따른 유압브레이커의 다른 실시예를 도시한 분리 사시도. Figure 4 is an exploded perspective view showing another embodiment of the hydraulic breaker according to the present invention.
도 5는 도 2의 유압브레이커의 일부 단면도, 5 is a partial cross-sectional view of the hydraulic breaker of FIG.
도 6은 도 2에 도시된 치즐반발완충유닛을 발췌하여 도시한 분리사시도,Figure 6 is an exploded perspective view showing an extract of the chisel repulsion buffer unit shown in Figure 2,
도 7은 본 발명에 따른 공타충격감소유닛을 발췌하여 도시한 일부절제 사시도,7 is a partial ablation perspective view showing an exclusion shock reduction unit according to the present invention,
도 8은 도 1에 도시된 유압브레이커의 일부절제 단면도.8 is a partial cross-sectional view of the hydraulic breaker shown in FIG.
도 9는 도 4에 도시된 유압브레이커의 일부절제 단면도.9 is a partial cross-sectional view of the hydraulic breaker shown in FIG.
본 발명은 공타에 의한 충격을 방지할 수 있는 유압브레이커에 관한 것으로, 일 실시예를 도 1 내지 도 6에 나타내 보였다. The present invention relates to a hydraulic breaker capable of preventing the impact caused by the struck, one embodiment is shown in Figures 1 to 6.
도면을 참조하면, 유압브레이커(1)는 피스톤(10)이 왕복운동가능하게 내장되어 있는 실린더(20)와, 실린더(20)의 일단에 설치되는 프론트헤드(30)와, 피스톤(10)에 타격되며 그 타격력을 파쇄목적물로 전달하는 치즐(40)과, 프론트헤드(30)에 설치되어 치즐(40)을 유동가능하게 지지하는 툴핀(60)을 구비하며, 상기 상승되는 치즐로 인해 상기 피스톤 및 상기 프론트 헤드 내부에 가해지는 충격을 완충할 수 있도록 적어도 하나의 탄성부재를 구비한 치즐반발완충유닛(90)과, 공타 발생 시 프론트헤드(30), 툴핀(60)이 받는 충격을 감소시킬 수 있는 충격감소부재(130)를 포함하는 공타충격감소유닛(120)을 구비한다. Referring to the drawings, the hydraulic breaker 1 includes a cylinder 20 in which the piston 10 is reciprocally embedded, a front head 30 installed at one end of the cylinder 20, and a piston 10. And a chisel 40 which is hit and transmits the striking force to the crushing object, and a tool pin 60 which is installed at the front head 30 to support the chisel 40 so as to be movable, and the piston is raised due to the raised chisel. And a chisel rebound shock absorbing unit (90) having at least one elastic member to cushion the shock applied to the inside of the front head, and the impact received by the front head (30) and the tool pin (60) when a ball strike occurs. It is provided with an impact reduction unit 120 including a shock reduction member 130 that can be.
상술한 바와 같이 구성된 유압브레이커를 구성요소별로 보다 설명하면 다음과 같다. Referring to the hydraulic breaker configured as described above for each component as follows.
상기 실린더(20)는 유압을 이용하여 피스톤(10)을 왕복 운동시키는 유압실린더로서, 일측에 유압의 방향을 전환시키기 위한 밸브(미도시)가 설치되어 있다. 또한, 실린더(20)는 밸브와 인접한 하측에 유압오일을 일시 저장하여 운동에너지원으로 사용하기 위한 어큐물레이터(50)가 설치된다. 이때 피스톤(10)은 실린더(20)의 일단에 대해 돌출되게 왕복 운동한다.The cylinder 20 is a hydraulic cylinder for reciprocating the piston 10 by using hydraulic pressure, and a valve (not shown) is provided at one side to change the direction of hydraulic pressure. In addition, the cylinder 20 is provided with an accumulator 50 for temporarily storing hydraulic oil to be used as a kinetic energy source in the lower side adjacent to the valve. At this time, the piston 10 reciprocates to protrude with respect to one end of the cylinder 20.
프론트헤드(30)는 실린더(20)의 일단에 결합되는데, 상기 피스톤(10)의 운동방향에 나란하게 연결된다. 프론트헤드(30)는 상부에 피스톤(10)의 왕복운동 시 실린더(20)의 일단에 대해 돌출되는 피스톤(10)의 하부를 수용할 수 있는 타격실(31)이 마련되며 타격실(31)의 하방에는 치즐(40)이 피스톤의 왕복운동방향과 나란한 방향으로 유동 가능하게 설치된다. 이때, 치즐(40)의 상단은 타격실에 위치될 수 있도록 설치된다.The front head 30 is coupled to one end of the cylinder 20, which is connected in parallel to the direction of movement of the piston (10). The front head 30 is provided with a striking chamber 31 that can accommodate the lower portion of the piston 10 protruding with respect to one end of the cylinder 20 during the reciprocating movement of the piston 10 at the top and the striking chamber 31 Below the chisel 40 is installed to be movable in a direction parallel to the reciprocating direction of the piston. At this time, the top of the chisel 40 is installed to be located in the striking chamber.
도 1을 참조하면, 프론트헤드(30)는 후술되는 툴핀(60)이 프론트헤드(30)의 길이방향에 직교하는 방향으로 프론트헤드(30) 내로 삽입될 수 있도록 툴핀(60)의 단면형상에 대응되게 천공된 복수 개의 툴핀삽입공(33)이 형성되어 있다. 복수 개의 툴핀삽입공(33)은 수평방향으로 나란하게 형성되어 있으며 각각 툴핀(60)의 연장된 길이보다 길게 형성된다.Referring to FIG. 1, the front head 30 has a cross-sectional shape of the tool pin 60 so that the tool pin 60 to be described later can be inserted into the front head 30 in a direction orthogonal to the longitudinal direction of the front head 30. Correspondingly, a plurality of tool pin insertion holes 33 are formed. The plurality of tool pin insertion holes 33 are formed side by side in the horizontal direction and are formed longer than the extended length of the tool pin 60, respectively.
또한, 프론트헤드(30)는 프론트헤드(30)의 길이방향에 직교하며 툴핀삽입공(33)의 연장방향에 직교하는 방향으로 관통형성되되 툴핀삽입공(33)들과 연통되는 결합공(35)이 형성된다. 결합공(35)은 툴핀삽입공(33)에 삽입된 툴핀(60)의 이탈을 방지하기 위한 스톱핀(70)과 결합된다. 결합공(35)은 툴핀삽입공(33)의 일측과 타측에 스톱핀(70)이 각각 관통될 수 있도록 복수 개 형성되어 있다. 이때, 스톱핀(70)은 나란하게 형성된 복수 개의 툴핀삽입공(33)을 관통할 수 있도록 상대적으로 길게 형성된다. In addition, the front head 30 is orthogonal to the longitudinal direction of the front head 30 and penetratingly formed in a direction orthogonal to the extending direction of the tool pin insertion hole 33, the coupling hole 35 is in communication with the tool pin insertion hole (33) ) Is formed. Coupling hole 35 is coupled to the stop pin 70 for preventing the separation of the tool pin 60 inserted into the tool pin insertion hole 33. The coupling hole 35 is formed in plural so that the stop pin 70 can penetrate through one side and the other side of the tool pin insertion hole 33, respectively. At this time, the stop pin 70 is formed relatively long so as to pass through a plurality of tool pin insertion hole 33 formed side by side.
상기 치즐(40)은 타격실(31)의 하부로 하강하는 피스톤(10)에 타격되게 상부가 프론트헤드(30) 또는 타격실(31) 내에 상부가 위치되고, 피스톤(10)의 타격에 의한 충격력으로 파쇄목적물을 파쇄 할 수 있도록 프론트헤드(30)의 단부로부터 돌출된다.The chisel 40 has an upper portion positioned in the front head 30 or the striking chamber 31 to hit the piston 10 descending to the lower portion of the striking chamber 31, and is caused by the impact of the piston 10. It protrudes from the end of the front head 30 so that the object can be broken by the impact force.
치즐(40)은 파쇄목적물에 접촉되어 파쇄목적물을 가압하면서 피스톤(10)에 타격될 수 있는 위치인 프론트헤드(30) 상부로 상승되거나, 피스톤(10)의 타격에 의한 충격력을 파쇄목적물에 전달하면서 하강할 수 있도록 프론트헤드(30)에 슬라이딩 가능하게 설치된다. The chisel 40 is brought into contact with the crushing object and presses the crushing object while raising the upper portion of the front head 30, which is a position where it can be hit by the piston 10, or transmitting the impact force due to the impact of the piston 10 to the crushing object. It is slidably installed in the front head 30 so that it can be lowered.
치즐(40)은 프론트헤드(30) 내에 위치되는 상부의 외주면 중 상호 대응되는 양측에 내측으로 인입되고 상하방향으로 연장형성 된 걸림홈(41)이 각각 형성되어 있다. 이 걸림홈(41)은 후술되는 툴핀(60)의 폭보다 보다 프론트헤드(30)의 길이방향으로 길게 연장 형성되어 상기 피스톤(10)의 타격 시 타격력에 의해 이동 시 간섭되지 않도록 함이 바람직하다. The chisel 40 has engaging grooves 41 extending in the up and down directions and being inwardly formed on both sides of the outer peripheral surface of the upper part located in the front head 30, respectively. The locking groove 41 is preferably formed to extend longer in the longitudinal direction of the front head 30 than the width of the tool pin 60 to be described later so as not to interfere when moving by the impact force when the piston 10 is hit. .
툴핀(60)은 프론트헤드(30)의 내주면과 치즐(40)의 걸림홈(41) 사이에 위치되게 프론트헤드(30)에 설치되어 치즐(40)이 프론트헤드(30) 내에 프론트헤드(30)의 길이방향으로 유동 가능한 걸림상태가 되도록 치즐(40)을 지지한다. 툴핀(60)은 툴핀삽입공(33)에 삽입되는데, 결합공(35)에 설치되어 툴핀삽입공(33)의 일측과 타측을 관통하는 스톱핀(70)에 의해 고정된다. 툴핀(60)은 치즐(40)의 양측에 형성된 걸림홈(41)에 각각 위치되어 치즐(40)의 이동방향에 따라 걸림홈(41)의 상단과 하단과 접촉되면서 치즐(40)이 프론트헤드(30)로부터 이탈되는 것을 방지하며 치즐(40) 유동 시 행정거리를 제한하는 역할을 한다. The tool pin 60 is installed in the front head 30 so as to be positioned between the inner circumferential surface of the front head 30 and the engaging groove 41 of the chisel 40 so that the chisel 40 is placed in the front head 30 within the front head 30. Support the chisel 40 so as to be in a locking state that can flow in the longitudinal direction of the). The tool pin 60 is inserted into the tool pin insertion hole 33, which is installed in the coupling hole 35 and fixed by the stop pin 70 passing through one side and the other side of the tool pin insertion hole 33. Tool pin 60 is located in each of the engaging grooves 41 formed on both sides of the chisel 40, the chisel 40 is the front head while contacting the upper and lower ends of the engaging groove 41 according to the movement direction of the chisel 40 It prevents the departure from the (30) and serves to limit the stroke distance when the chisel (40) flows.
상기 치즐반발완충유닛(90)은 프론트헤드 내부에 설치되어 치즐(40)이 피스톤(10)에 타격되어 파쇄목적물에 충격을 가할 때, 파쇄되지 않은 파쇄목적물에 의해 치즐(40)이 받는 반발력으로 치즐(40)이 피스톤(10) 방향으로 이동되면서 피스톤(10) 및 프론트헤드(30)에 가해지는 충격 완충시키는 역할을 한다.The chisel repulsion buffer unit 90 is installed inside the front head when the chisel 40 hits the piston 10 to impact the crushing object, with the repulsive force received by the chisel 40 by the crushed object not broken. The chisel 40 serves to cushion the shock applied to the piston 10 and the front head 30 while moving in the direction of the piston 10.
도 1 내지 도 2 및 도 3을 참조하면, 치즐반발완충유닛(90)은 상부부쉬(91)와, 하부부쉬(93)와, 스러스트링(94)과, 탄성체(97)를 구비한다.1 to 2 and 3, the chisel repulsion buffer unit 90 includes an upper bush 91, a lower bush 93, a thrust ring 94, and an elastic body 97.
상부부쉬(91)는 피스톤(10)의 왕복운동 시 프론트헤드(30) 상부로 수용되는 피스톤(10)의 외주면의 감싸는 것으로, 프론트헤드(30)의 타격실(31)에 고정된다. 상부부쉬(91)는 상부에 피스톤(10)이 진입되고, 하부에 치즐(40)이 진입될 수 있도록 상하가 관통된 관 형상으로 형성된다. 상부부쉬(91)는 하부에 프론트헤드 내로 피스톤(10)의 진입거리를 제한할 수 있도록 내경이 축소되는 제1내경축소부(91a)가 형성된다.The upper bush 91 wraps around the outer circumferential surface of the piston 10 accommodated above the front head 30 during the reciprocating movement of the piston 10, and is fixed to the striking chamber 31 of the front head 30. The upper bush 91 is formed in a tubular shape through which a piston 10 enters an upper portion and a chisel 40 enters a lower portion so that upper and lower portions of the upper bush 91 penetrate. The upper bushing 91 has a first inner diameter reducing portion 91a having a reduced inner diameter so as to limit an entry distance of the piston 10 into the front head at the lower portion thereof.
그리고 상기 하부부쉬(93)는 상하가 관통된 관 형상으로 치즐(40)의 상부 외측에 위치되며 상부부쉬(91)에 대해 소정간격 이격되게 프론트헤드(30)에 고정된다. 하부부쉬(93)는 치즐(40)의 진행방향을 가이드하며 후술되는 스러스트링(94)의 이탈을 방지하는 역할을 한다.The lower bush 93 is positioned in the upper outer side of the chisel 40 in a tubular shape through which the upper and lower penetrates, and is fixed to the front head 30 to be spaced a predetermined distance from the upper bush 91. The lower bush 93 guides the traveling direction of the chisel 40 and prevents the detachment of the thrust ring 94 to be described later.
도 3을 참조하면, 스러스트링(94)은 치즐(40)의 단부측에 삽입되는 것으로, 상부부쉬(91)와 하부부쉬(93) 사이의 프론트헤드(30) 길이방향으로 유동가능하게 설치된다. 스러스트링(94)은 내측이 하부부쉬(93)보다 작은 내경을 가져 치즐(40)의 단부의 축소된 직경에 삽입됨으로써 프론트헤드(30) 상부로의 진입을 제한하는 역할을 한다. 상기 스러스트링(94)은 상하방향으로 관통된 링 형상으로서 하부보다 상부의 외경이 작은 계단형태, 즉, 플랜지부가 형성되어 후술되는 탄성체(97)의 하부와 접촉되는 탄성체안착부(94a)가 형성된다. 또한 스러스트링(94)은 내측에 상부로 갈수록 내경이 축소되어 치즐(40)의 진입을 제한하는 제2내경축소부(94b)가 형성되어 있다. 상기 제 2내경축소부(94b)는 상기 치즐(40)의 단부측의 직경이 작아짐으로써 형성된 단차부(42)와 접촉된다.Referring to FIG. 3, the thrust ring 94 is inserted into the end side of the chisel 40 and is installed to be movable in the longitudinal direction of the front head 30 between the upper bush 91 and the lower bush 93. . The thrust ring 94 has an inner diameter smaller than that of the lower bush 93 so that the thrust ring 94 is inserted into the reduced diameter of the end of the chisel 40, thereby limiting the entrance to the upper portion of the front head 30. The thrust ring 94 has a ring shape penetrating in the vertical direction and has a step shape having a smaller outer diameter than the lower portion thereof, that is, a flange portion is formed to form an elastic seat portion 94a in contact with the lower portion of the elastic body 97 to be described later. do. In addition, the thrust ring 94 has a second inner diameter reducing portion 94b which limits the entry of the chisel 40 by reducing the inner diameter toward the upper side thereof. The second inner diameter reduction portion 94b is in contact with the stepped portion 42 formed by decreasing the diameter of the end side of the chisel 40.
탄성체(97)는 상부부쉬(91)와 스러스트링(94) 사이에 위치되게 상부부쉬(91)의 하부에 원주방향으로 설치된다. 탄성체(97)는 상부부쉬(91)의 하부에 형성된 홈(92)들에 각각 지지될 수 있도록 수 있도록 복수개가 구비되며, 코일스프링으로 이루어질 수 있다. 탄성체(97)는 파쇄목적물부터 치즐(40)이 받는 반발력에 의해 치즐(40)이 피스톤(10) 방향으로 이동되면서 스러스트링(94)과 접촉 시 피스톤(10) 및 프론트 헤드(30)에 가해지는 충격을 완충시킬 수 있다. The elastic body 97 is installed in the circumferential direction on the lower portion of the upper bush 91 to be located between the upper bush 91 and the thrust ring 94. The elastic body 97 may be provided in plural so as to be supported in the grooves 92 formed in the lower portion of the upper bushing 91, and may be formed of a coil spring. The elastic body 97 is applied to the piston 10 and the front head 30 when the chisel 40 moves in the direction of the piston 10 due to the repulsive force received by the chisel 40 from the crushing object. It can cushion the impact.
도 5 내지 도 6에는 본 발명에 따른 치즐반발완충유닛의 다른 실시예를 나타내 보였다. 실시예와 동일한 도면부호는 동일한 구성요소를 가리킨다.5 to 6 show another embodiment of the chisel repulsion buffer unit according to the present invention. The same reference numerals as in the embodiment indicate the same components.
도면을 참조하면, 유압브레이커의 치즐반발완충유닛(100)은 실린더(20)에 와 결합된 프론트헤더(30)에 설치되어 피스톤(10)의 가이드하는 상부부쉬(91)와 하부부재(93)의 사이에 제1 스러스트링(101)과 상기 치즐(40)이 피스톤(10) 측으로 진입하는 것을 제한하는 제 2스러스트링(102)이 설치된다. 상기 제 2스러스트링(102)는 상부가 상기 하부부재(93)의 직경부다 상대적으로 작게 형성되어 치즐(40)의 상부측에 위치되며 직경이 상대적으로 작은 치즐의 상단부와 결합된다. Referring to the drawings, the chisel rebound shock absorbing unit 100 of the hydraulic breaker is installed in the front header 30 coupled to the cylinder 20 to guide the upper bush 91 and the lower member 93 of the piston 10. Between the first thrust ring 101 and the second thrust ring 102 is provided to restrict the chisel 40 from entering the piston 10 side. The second thrust ring 102 has an upper portion relatively smaller than a diameter portion of the lower member 93 and is positioned on the upper side of the chisel 40 and is coupled to an upper end portion of the chisel having a relatively small diameter.
그리고 상기 제 1스러스트링(101)과 상부부쉬(91)의 하면사이에 설치되는 충력을 흡수하는 탄성체인 비금속링(105)이 설치된다. 상기 비금속링(105)은 합성수지재로 이루어질 수 있는데, PE 제질로 제작함이 바람직하다. 또한 상기 제1,2트러스트링(101)(102)의 사이에 설치되는 것으로, 제 1,2스러스트링(101)(102)의 사이에 설치되어 파쇄목적물로부터 상기 치즐이 받는 반발력에 의해 상승되는 상기 치즐과 상기 스러스트링이 접촉 시 상기 피스톤 및 상기 프론트 헤드 내부에 가해지는 충격을 완충하는 적어도 하나의 탄성체유닛(110)이 설치된다. 상기 탄성체유닛(110)은 상기 제 1,2스러스트링(101)(102)의 상호 대향되는 면에 등간격으로 복수개의 제1,2지지홈(112)(113)들이 형성되고, 상기 제1,2지지홈(112)(113)에는 복수개의 접시스프링(114)(115)과, 상기 접시스프링(114)(115)들을 지지하는 접시스프링 지지부재(116)을 구비한다. 상기 접시스프링 지지부재(116)는 상하부측에 접시스프링(114)(115)들이 각각 끼워지는 돌기(117)들이 형성된다.  In addition, a non-metal ring 105, which is an elastic body that absorbs a shock installed between the first thrust ring 101 and the lower surface of the upper bushing 91, is installed. The non-metal ring 105 may be made of a synthetic resin material, preferably made of PE material. In addition, it is installed between the first and second thrust rings 101 and 102, and is installed between the first and second thrust rings 101 and 102 to be lifted by the repulsive force received by the chisel from the crushing object. At least one elastic unit 110 is provided to cushion the shock applied to the piston and the front head when the chisel and the thrust ring contact each other. The elastic unit 110 is formed with a plurality of first and second support grooves 112 and 113 at equal intervals on the surfaces of the first and second thrust rings 101 and 102 opposed to each other, and the first The two support grooves 112 and 113 are provided with a plurality of dish springs 114 and 115 and a dish spring support member 116 for supporting the dish springs 114 and 115. The plate spring support member 116 is provided with protrusions 117 into which the plate springs 114 and 115 are fitted.
상기 탄성체유닛(110)은 상기 실시예에 의해 한정되지 않고, 상기 제 1,2스러스트링(101)(102)를 상하방향으로 탄성방어스 시킬 수 있는 구조이면 가능하다. 예컨대, 제 1,2스러스트링(101)(102)의 사이에 원방향으로 설치되는 코일 스프링으로 이루어질 수 있다. 제1,2스러스트링(101)(102)사이에 원주방향을 따라 배열되는 복수개의 코일 스프링이 설치되는 부위에는 지지홈들이 형성되어 코일스프링을지지할 수 있다. The elastic unit 110 is not limited to the above embodiments, and may be any structure that can elastically defend the first and second thrust rings 101 and 102 in the vertical direction. For example, the first and second thrust rings 101 and 102 may be formed of coil springs installed in a circumferential direction. Support grooves may be formed in a portion where the plurality of coil springs arranged along the circumferential direction between the first and second thrust rings 101 and 102 to support the coil springs.
한편, 프론트헤드(30)와 치즐(40) 사이가 이격되어 형성되는 빈 공간에 윤활재가 충진된다. 윤활재는 공타 발생시나 치즐(40)의 이동에 따른 충격이나 마찰에 의해 프론트헤드(30), 툴핀(60), 그리고 치즐(40)에 발생되는 마모를 방지하기 위한 것이다. 윤활재(81)는 프론트헤드(30)에 장착된 윤활재공급을 위한 니쁠(80)을 통해 프론트헤드(30) 내측로 공급된다. 윤활재(81)는 일반적인 그리스(Grease)가 사용된다.Meanwhile, the lubricant is filled in the empty space formed between the front head 30 and the chisel 40. Lubricant is to prevent abrasion generated in the front head 30, the tool pin 60, and the chisel 40 by the impact or friction caused by the movement of the chisel (40). The lubricant 81 is supplied into the front head 30 through the nipple 80 for supplying the lubricant mounted on the front head 30. As the lubricant 81, a general grease is used.
상기 공타충격감소유닛(120)는 걸림홈(41)이 형성되는 치즐(40)의 외측에 위설치되는 것으로, 치즐(40)의 이동방향에 따라 이동되는 윤활재(81)가 받는 저항을 증가시켜 공타 발생시 치즐(40)에 의해 툴핀(60)과 프론트헤드(30)가 받는 충격을 감소시키는 충격완충부재(130)을 구비한다. 상기 공타충격완충부재(130)는 도 1,2 및 도 5 내지 9을 참조하면, 몸체부(140)와, 윤활재이동억체턱부(150)를 구비한다.The impact reduction unit 120 is installed on the outside of the chisel 40, the locking groove 41 is formed, by increasing the resistance received by the lubricant 81 is moved in accordance with the direction of movement of the chisel 40 It is provided with a shock absorbing member 130 to reduce the impact received by the tool pin 60 and the front head 30 by the chisel 40 when the ball is generated. Referring to FIGS. 1 and 2 and 5 to 9, the ball impact shock absorbing member 130 includes a body portion 140 and a lubricant moving restraint portion 150.
몸체부(131)는 치즐(40)의 직경보다 크게 상하로 관통형성 된 원통 형상으로 내주면이 치즐(40)에 대해 이격되게 치즐(40)이 관통된다. 몸체부(131)는 외주면이 치즐(40)의 걸림홈(41)에 대응되는 위치의 프론트헤드(30) 내주면에 접촉되게 설치되되, 툴핀(60)이 걸림홈(41)에 접촉될 수 있도록 툴핀에 대응되는 위치의 일측과 타측에 관통형성된 제1 및 제2관통부(132, 133)가 형성된다. The body 131 has a cylindrical shape formed to penetrate up and down larger than the diameter of the chisel 40 so that the chisel 40 is penetrated so that the inner circumferential surface thereof is spaced apart from the chisel 40. Body portion 131 is installed so that the outer circumferential surface is in contact with the inner circumferential surface of the front head 30 of the position corresponding to the locking groove 41 of the chisel 40, so that the tool pin 60 can contact the locking groove 41 First and second through parts 132 and 133 are formed on one side and the other side of the position corresponding to the tool pin.
제1 및 제2관통부(131,132)는 상호 대응되게 관통형성되는데, 각각 몸체부(131)의 내주면에서 외주면 방향으로 관통형성되되 원주방향으로 따라 소정거리 연장된 장공의 형상으로 형성되어 있다. 따라서, 도 7 및 도 8에 도시된 바와 같이 치즐(40)의 걸림홈(41)에 접촉되는 툴핀(60)의 일측이 몸체부(131)의 내측에 위치된다. 그리고, 제1 및 제2관통부(132, 133)가 형성되는 몸체부(131)의 양측의 상단과 하단은 툴핀(60)의 상단과 하단과 접촉되게 상방과 하방에 위치된다.The first and second through- holes 131 and 132 are formed to correspond to each other, respectively, through the inner circumferential surface of the body portion 131 is formed in the shape of a long hole extending a predetermined distance in the circumferential direction. Therefore, as shown in FIGS. 7 and 8, one side of the tool pin 60 contacting the catching groove 41 of the chisel 40 is positioned inside the body 131. In addition, the upper and lower ends of both sides of the body portion 131 on which the first and second penetration parts 132 and 133 are formed are positioned above and below the upper and lower ends of the tool pin 60.
또한, 몸체부(131)는 일측에 프론트헤드(30) 내측으로 윤활재(81)를 공급하기 위해 실린더(20)에 설치되는 윤활재공급니쁠(80)과 연통되어 몸체부(131)의 내측으로 윤활재(81)가 공급되도록 하는 윤활재공급관통로(82)가 형성된다.In addition, the body portion 131 is in communication with the lubricant supply nipple 80 installed in the cylinder 20 to supply the lubricant 81 into the front head 30 on one side, the lubricant inside the body portion 131. A lubricant supply passage 82 is formed to allow 81 to be supplied.
윤활재이동억제부(150)는 제1 및 제2관통부(132, 133) 사이의 몸체부(131)의 내주면에 형성된다. 윤활재이동억제부(150)는 몸체부(131)의 내주면에서 치즐(40) 방향으로 치즐(40)의 외주면에 접촉되게 돌출형성되고 원주방향으로 연장형성된다.The lubricant movement suppressing part 150 is formed on the inner circumferential surface of the body part 131 between the first and second through parts 132 and 133. The lubricant movement inhibiting part 150 protrudes from the inner circumferential surface of the body portion 131 to the outer circumferential surface of the chisel 40 in the direction of the chisel 40 and extends in the circumferential direction.
윤활재이동억제부(150)는 치즐의 걸림홈(4)이 형성되지 않는 부분의 외주면과 프론트헤드 사이의 빈 공간으로 윤활재(81)가 치즐(40)의 이동방향에 따라 이동되는 것을 억제한다. 이에 따라, 윤활재이동억제부(150)는 윤활재(80)가 툴핀(60)과 걸림홈(41)이 접촉되는 부분으로만 이동되게 유도하여 윤활재(81)가 받는 저항을 증가시키는 역할을 한다.The lubricant movement inhibiting part 150 suppresses the movement of the lubricant 81 along the moving direction of the chisel 40 to the empty space between the outer circumferential surface of the portion where the engaging groove 4 of the chisel is not formed and the front head. Accordingly, the lubricant movement inhibitor 150 serves to increase the resistance received by the lubricant 81 by inducing the lubricant 80 to be moved only to a portion where the tool pin 60 and the engaging groove 41 are in contact with each other.
윤활재이동억제부(150)는 제1이동억제턱(151)과, 제2이동억제턱(152)을 구비한다. 제1이동억제턱(151)은 몸체부(131)의 내주면에서 치즐(40)이 위치하는 방향으로 돌출되되 단부로 갈수록 상향 경사지게 돌출되고 원주방향으로 연장형성되어 치즐의 외주면과 접촉된다. 제2이동억제턱(152)은 제1이동억제턱(151)의 하방에 형성된다. 제2이동억제턱(152)은 몸체부(131)의 내주면에서 치즐(40)이 위치하는 방향으로 돌출되되 단부로 갈수록 하향 경사지게 돌출되고 원주방향으로 연장형성되어 치즐의 외주면과 접촉된다.The lubricant movement suppressing part 150 includes a first movement restraining jaw 151 and a second movement restraining jaw 152. The first movement restraining jaw 151 protrudes from the inner circumferential surface of the body 131 in the direction in which the chisel 40 is located, protrudes upwardly toward the end and extends in the circumferential direction to contact the outer circumferential surface of the chisel. The second movement restrained jaw 152 is formed below the first movement restrained jaw 151. The second movement restraining jaw 152 protrudes from the inner circumferential surface of the body portion 131 in the direction in which the chisel 40 is located, protrudes downwardly toward the end and extends in the circumferential direction to contact the outer circumferential surface of the chisel.
또한, 윤활재이동억제부(150)는 제1이동억제턱(151)과 제2이동억제턱(152)의 사이에 제1 및 제2 이동억제턱(151, 152)의 각 단부에 대해 프론트헤드(30) 방향으로 인입되고 원주방향으로 연장형성되는 인입홈(153)이 형성된다.In addition, the lubricant movement inhibiting part 150 has a front head for each end of the first and second movement inhibiting jaws 151 and 152 between the first movement restraining jaw 151 and the second movement restraining jaw 152. An inlet groove 153 is formed which is drawn in the direction of 30 and extends in the circumferential direction.
윤활재이동억제부는 도시된 바와 달리, 몸체부의 내주면에서 치즐의 외주면에 접촉되게 돌출되되 단부로 갈수록 폭이 넓어지게 적용될 수도 있다. 즉, 윤활재이동억제부는 인입홈(153)이 형성되지 않고 제1이동억제턱(151)와 제2이동억제턱(152)이 일체로 형성되게 적용될 수도 있다.Unlike the illustrated illustration, the lubricant movement suppressing part may protrude to contact the outer circumferential surface of the chisel at the inner circumferential surface of the body portion, but may be widened toward the end. That is, the lubricant movement inhibiting part may be applied such that the first movement restraining jaw 151 and the second movement restraining jaw 152 are integrally formed without the inlet groove 153 being formed.
상술한 바와 같은 구조를 같는 유압브레이커(1)의 작용에 대하여 설명한다. 도 2, 5 및 7, 8을 참조하면, 치즐(40)이 파쇄목적물에 접촉되어 파쇄목적물을 가압하게 되면서, 치즐(40)은 피스톤(10)에 타격될 수 있는 위치인 타격실(31)의 하부로 상승하게 된다. 치즐(40)이 상승된 상태에서 피스톤(10)이 실린더(20) 내의 유압의 흐름에 의해 상사점에서 하사점으로 하강하게 되면서 치즐(40)의 상단을 타격한다. 피스톤(10)의 타격에 의해 치즐(40)이 받는 충격이 파쇄목적물에 전달되면서 파쇄목적물이 파쇄되게 된다.The operation of the hydraulic breaker 1 having the same structure as described above will be described. 2, 5 and 7, 8, while the chisel 40 is in contact with the crushing object to pressurize the crushing object, the chisel 40 is a blow chamber 31 in a position that can be hit by the piston 10 Will rise to the bottom of. In the state in which the chisel 40 is raised, the piston 10 descends from the top dead center to the bottom dead center by the flow of hydraulic pressure in the cylinder 20, and strikes the top of the chisel 40. The impact received by the chisel 40 by the impact of the piston 10 is transmitted to the crushing object is to be crushed object.
본 발명에 따른 유압브레이커(1)는 파쇄목적물 파쇄 중 파쇄목적물이 파쇄완료되기 전까지 파쇄목적물로부터 피스톤(10)이 치즐을 타격하는 방향에 대향되는 반발력을 받게 된다. 이 반발력에 의해 치즐(40)이 상승되면서 치즐(40)과 스러스트링(94)과 접촉된다. 이때, 치즐(40)은 스러스트링(94)의 제2내경축소부(94b)에 의해 진입이 제한되며 스러스트링(94)의 상부에 위치하는 탄성체(97)가 수축되면서 치즐(40)의 상승속도를 늦춰진다. 이에 따라 치즐(40)과 접촉되는 피스톤(10)에 가해지는 충격을 감소될 수 있다. The hydraulic breaker 1 according to the present invention receives a repulsive force opposite to the direction in which the piston 10 strikes the chisel from the crushing object until the crushing object is crushed during crushing of the crushing object. The chisel 40 is lifted by this repulsive force and is in contact with the chisel 40 and the thrust ring 94. At this time, the chisel 40 is restricted to enter by the second inner diameter reduction portion 94b of the thrust ring 94 and the chisel 40 rises while the elastic body 97 positioned above the thrust ring 94 is contracted. Slows down. Accordingly, the impact applied to the piston 10 in contact with the chisel 40 may be reduced.
도 4 내지 6의 실시예에 있어서는 치즐(40)이 상승하면서 제 2스러스트링(102)을 상승시키거나 피스톤(10)이 하강하면서 제 1스러스트링(101)을 하강시키게 되는데, 제 1,2스러스트링(101)(102)의 사이에는 지지부재(116)에 의해 지지되는 접시스프링(114)(115)가 설치되어 있으므로 치즐(40)과 피스톤(10)이 접촉됨으로써 발생되는 충격을 감소시킬 수 있게 된다. In the embodiment of FIGS. 4 to 6, the chisel 40 is raised to raise the second thrust ring 102 or the piston 10 is lowered to lower the first thrust ring 101. Since the plate springs 114 and 115 supported by the support member 116 are installed between the thrust rings 101 and 102, the impact generated by the contact between the chisel 40 and the piston 10 can be reduced. It becomes possible.
한편, 파쇄목적물이 파쇄완료 상태가 되면 치즐(40)이 자중에 의해 하강이 시작되면서 작업자가 파쇄완료를 인지하여 피스톤 작동을 정지할 때까지 공타가 발생되게 된다. 공타 발생으로 치즐(40)이 프론트헤드(30)의 길이방향인 상하방향으로 이동될 수 있는데, 프론트헤드(30)와 치즐(40) 사이에 충진된 윤활재(80)가 치즐의 이동방향에 따라 이동하게 된다.  On the other hand, when the crushing object is in the crushing complete state, the chisel (40) begins to descend by its own weight, and the batter is generated until the operator stops the piston operation to recognize the crushing completion. The chisel 40 can be moved in the vertical direction, which is the longitudinal direction of the front head 30 due to the ball strike, and the lubricant 80 filled between the front head 30 and the chisel 40 according to the moving direction of the chisel. Will move.
윤활재(81)는 치즐(40)의 이동방향을 따라 프론트헤드(30)와 치즐(40) 사이의 빈공간 중 넓은 공간(a)에서 충격감소부재(130)의 내측인 좁은 공간(b)으로 이동되나 윤활재이동억제부(150)에 의해 치즐(40)의 걸림홈(41)이 형성되지 않는 부분으로 이동이 방지되어 툴핀(60)과 걸림홈(41) 사이로만 이동되게 유도된다. 이에 따라 윤활재(81)가 받는 저항이 증가하여 윤활재(81) 이동속도가 감소함으로써 치즐(40)의 이동속도가 늦춰지게 된다. 치즐의 이동속도가 늦춰지면서, 치즐(40)과 접촉되는 툴핀(60)과, 툴핀(60)과 결합되어 있는 프론트헤드(30)에 가해지는 충격이 감소되고, 상술한 바와 같이 치즐반발완충유닛에 의해 충격이 더욱 감소된다. Lubricating material 81 is a large space (a) of the empty space between the front head 30 and the chisel 40 along the direction of movement of the chisel 40 to a narrow space (b) inside the impact reducing member 130 The movement is prevented from moving to the portion where the locking groove 41 of the chisel 40 is not formed by the lubricant movement inhibiting unit 150 so as to be moved only between the tool pin 60 and the locking groove 41. Accordingly, the resistance received by the lubricant 81 increases, and thus the movement speed of the chisel 40 is slowed down by decreasing the movement speed of the lubricant 81. As the moving speed of the chisel is slowed, the impact applied to the tool pin 60 in contact with the chisel 40 and the front head 30 coupled to the tool pin 60 is reduced, and the chisel repulsion buffer unit as described above. The impact is further reduced.
상술한 본 발명에 따른 유압브레이커(1)는 파쇄목적물 파쇄 중 발생되어 치즐(40)을 상승시키는 반발력이 치츨반발완충유닛(90)(100)에 의해 감소되므로 피스톤(10)과 프론트헤드(30) 내부에 가해지는 충격을 감소시킬 수 있으며, 충격감소부재(130)에 의해 공타 발생시 치즐(40)의 이동방향을 따라 이동하려는 윤활재(81)가 받는 저항이 증가되므로 치즐(40)에 의해 툴핀(60)에 가해지는 충격을 감소시켜 프론트헤드(30) 및 툴핀(60)의 손상을 줄일 수 있어 내구성을 향상 시킬 수 있는 이점을 가지고 있다.The hydraulic breaker 1 according to the present invention described above is generated during the shredding of the shredding object, so that the repulsive force for raising the chisel 40 is reduced by the chilsch repulsion buffer unit 90, 100, and thus the piston 10 and the front head 30. ) Can reduce the impact applied to the inside, and the resistance received by the lubricant 81 to move along the moving direction of the chisel 40 when the ball is generated by the impact reducing member 130 increases the tool pin by the chisel 40 By reducing the impact applied to the (60) it is possible to reduce the damage to the front head 30 and the tool pin 60 has the advantage to improve the durability.
이상에서 설명한 본 발명에 따른 유압브레이커는 도면에 도시된 일 예를 참조로 설명하였으나 이는 예시적인 것에 불과하며, 당해 기술분야에서 통상의 지식을 가진자라면 이로부터 다양한 변형 및 균등한 타 실시 예가 가능하다는 점을 이해할 것이다. 따라서, 본 발명의 진정하 기술적 보호의 범위는 첨부된 청구범위의 기술적 사상에 의해서 정해져야 할 것이다.Although the hydraulic breaker according to the present invention described above has been described with reference to an example shown in the drawings, this is merely exemplary, and various modifications and equivalent other embodiments may be made by those skilled in the art. Will understand. Therefore, the true scope of the technical protection of the present invention will be defined by the technical spirit of the appended claims.

Claims (10)

  1. 피스톤이 왕복운동 가능하게 설치되는 실린더에 결합되는 프론트헤드와,A front head coupled to a cylinder in which the piston is reciprocally installed,
    상기 프론트헤드에 슬라이딩 가능하게 설치되며 상기 피스톤에 타격되는 치즐과,A chisel slidably mounted to the front head and hitting the piston;
    상기 프론트헤드 길이방향으로 슬라이딩 가능하게 설치되어 상기 치즐이 상기 피스톤 측으로 진입하는 것을 제한하는 스러스트링과,A thrust ring slidably installed in the longitudinal direction of the front head to restrict the chisel from entering the piston;
    상기 스러스트링과 상기 실린더 또는 상기 프론트헤드 내에 설치되는 상부부쉬 사이에 설치되어 파쇄목적물로부터 상기 치즐이 받는 반발력에 의해 상승되는 상기 치즐과 상기 스러스트링이 접촉 시 상기 피스톤 및 상기 프론트 헤드 내부에 가해지는 충격을 완충할 수 있도록 적어도 하나의 탄성체를 구비한 치즐반발완충유닛을 구비한 것을 특징으로 하는 유압브레이커.Installed between the thrust ring and the upper bush installed in the cylinder or the front head, the chisel and the thrust ring, which are raised by the repulsive force received by the chisel from the crushing object, are applied to the piston and the inside of the front head when contacted. Hydraulic breaker, characterized in that provided with a chisel rebound buffer unit having at least one elastic body to cushion the impact.
  2. 제 1항에 있어서,The method of claim 1,
    상기 치즐반발완충유닛은 프론트헤드에 설치되며 상기 피스톤을 가이드하며 피스톤의 하강위치를 한정하는 내경축소부를 가지는 상부부쉬의 하면에 원주방향으로 복수개의 지지홈들이 등간격을 형성되고, 각 지지홈에 탄성체인 스프링의 이측이 지지되고,The chisel repulsion buffer unit is installed in the front head and a plurality of support grooves in the circumferential direction on the lower surface of the upper bush having an inner diameter reducing portion for guiding the piston and defining the lowering position of the piston, is formed in each support groove The back side of the spring which is an elastic body is supported,
    상기 스러스트링의 치즐가이드부로부터 반경방향으로 연장되는 플랜지부의 상면에 각 스프링의 타측이 지지되어 상기 스러스트링이 하방으로 탄성바이어스 된 것을 특징으로 하는 유압브레이커. Hydraulic breaker, characterized in that the other side of each spring is supported on the upper surface of the flange portion extending radially from the chisel guide portion of the thrust ring so that the thrust ring is elastically biased downward.
  3. 피스톤이 왕복운동 가능하게 설치되는 실린더에 결합되는 프론트헤드와,A front head coupled to a cylinder in which the piston is reciprocally installed,
    상기 프론트헤드에 슬라이딩 가능하게 설치되며 상기 피스톤에 타격되는 치즐과,A chisel slidably mounted to the front head and hitting the piston;
    상기 프론트헤드 길이방향으로 슬라이딩 가능하게 설치되어 상기 치즐이 상기 피스톤 측으로 진입하는 것을 제한하는 제1,2 스러스트링과, 상기 제 1스러스트링과 상부부쉬의 하면사이에 설치되는 충력을 흡수하는 제 1비금속링과,First and second thrust rings which are slidably installed in the longitudinal direction of the front head to restrict the chisel from entering the piston side, and a first absorbing force installed between the first thrust ring and the lower surface of the upper bush; Non-metal ring,
    상기 제1,2스러스트의 사이에 설치되는 것으로, 제 1,2스러스트부재의 사이에 설치되어 파쇄목적물로부터 상기 치즐이 받는 반발력에 의해 상승되는 상기 치즐과 상기 스러스트링이 접촉 시 상기 피스톤 및 상기 프론트 헤드 내부에 가해지는 충격을 완충하는 적어도 하나의 탄성체유닛을 구비한 치즐반발완충유닛을 구비한 것을 특징으로 하는 유압브레이커. It is installed between the first and second thrust, and installed between the first and second thrust members, the piston and the front when the chisel and the thrust ring are raised by the repulsive force received by the chisel from the crushing object. A hydraulic breaker, comprising: a chisel rebound buffer unit having at least one elastic unit to cushion shocks applied to the inside of the head.
  4. 제 3항에 있어서,The method of claim 3, wherein
    상기 제 1,2스러스트링의 상호 대향되는 면에 등간격으로 복수개의 제1,2지지홈들이 형성되고, 상기 제1,2지지홈들에는 상기 탄성체유닛이 설치된 것을 특징 하는 유압브레이커.A hydraulic breaker, characterized in that a plurality of first and second support grooves are formed at equal intervals on the surfaces of the first and second thrust rings at equal intervals, and the elastic unit is installed in the first and second support grooves.
  5. 제 4항에 있어서,The method of claim 4, wherein
    상기 탄성체유닛은 상기 제 1,2지지홈들에 설치되는 코일 스프링으로 The elastic unit is a coil spring installed in the first and second support grooves
    이루어진 것을 특징으로 하는 유압브레이커. Hydraulic breaker, characterized in that made.
  6. 제 4항에 있어서,The method of claim 4, wherein
    상기 탄성체유닛은 상기 제 1,2지지홈들에 설치되는 것으로, 복수개의 접시스프링과 상기 접시스프링을 지지하는 접시스프링 지지부재를 구비한 것을 특징으로 하는 유압브레이커. The elastic unit is installed in the first and second support grooves, a hydraulic breaker, characterized in that it comprises a plurality of dish springs and a dish spring support member for supporting the dish springs.
  7. 제 1항에 있어서, The method of claim 1,
    상기 치즐이 상하 이동시 상기 치즐의 이동방향 을 따라 이동되는 상기 윤활재가 받는 저항을 증가시켜 공타 발생 시 상기 치즐에 의해 상기 툴핀이 받는 충격을 감소시키는 공타충격감소유닛을 더 구비한 것을 특징으로 하는 유압블이커.When the chisel is moved up and down, the hydraulic shock reduction unit further increases the resistance received by the lubricant moved along the moving direction of the chisel to reduce the impact received by the tool pin by the chisel when the ball is generated Blake.
  8. 제 7항에 있어서, The method of claim 7, wherein
    상기 공타충격감소유닛은 상기 프론트헤드 내에 위치되는 치즐의 외주면 중 상호 대응되는 양측에 내측으로 인입되고 상하방향으로 연장된 걸림홈에 가이드되며 치즐이 프론트헤드 내에서 상하방향으로 유동 시 걸림상태가 유지 되도록 상기 프론트헤드에 설치되는 툴핀들과, The air shock reduction unit is guided into the engaging groove extending in the up and down direction and introduced inward to both sides of the outer circumferential surface of the chisel located in the front head and the jam state is maintained when the chisel flows up and down in the front head Tool pins installed in the front head so that
    상기 프론트헤드의 내주면과 툴핀이 설치되는 부위의 내부공간에 충전되는 윤활재와, Lubricant is filled in the inner circumference of the front head and the inner space of the site where the tool pin is installed,
    상기 걸림홈이 형성되는 상기 치즐의 외측에 위치되게 상기 프론트헤드에 설치되어 상기 치즐이 상하이동시 상기 치즐의 이동방향을 따라 이동되는 상기 윤활재가 받는 저항을 증가시켜 공타 발생 시 상기 치즐에 의해 상기 툴핀이 받는 충격을 감소시키는 충격감소부재;를 구비한 것을 특징으로 하는 유압브레이커.The tool pin is installed on the front head so as to be located outside the chisel where the catching groove is formed so that the chisel is increased in resistance when the lubricant is moved along the moving direction of the chisel at the same time. Hydraulic breaker comprising a; shock reduction member for reducing the impact received.
  9. 제 8항에 있어서, The method of claim 8,
    상기 충격감소부재는The impact reducing member is
    상기 치즐보다 큰 직경으로 상하로 관통형성되어 내주면이 상기 치즐에 대해 이격되게 상기 치즐이 관통되며 외주면이 상기 프론트헤드 내주면에 접촉되게 설치되되 상기 툴핀이 상기 걸림홈에 접촉될 수 있도록 상기 툴핀에 대응되는 위치의 일측과 타측에 제1 및 제2관통부가 형성되는 몸체부와,The chisel penetrates up and down with a diameter larger than the chisel, and the chisel penetrates so that the inner circumferential surface is spaced apart from the chisel, and the outer circumferential surface is installed to contact the inner circumferential surface of the front head. A body portion having first and second through portions formed on one side and the other side of the position,
    상기 몸체부의 내주면에서 상기 치즐 방향으로 상기 치즐의 외주면에 접촉되게 돌출형성되고 원주방향으로 연장형성되어 상기 윤활재가 상기 치즐의 이동방향에 따라 이동되는 것을 억제하는 윤활재이동억제부를 구비하는 것을 특징으로 하는 유압브레이커.Protruding from the inner circumferential surface of the body portion in the chisel direction to contact the outer circumferential surface of the chisel and extending in the circumferential direction so as to have a lubricating agent movement restraining portion for inhibiting the lubricating material from moving along the direction of movement of the chisel. Hydraulic breaker.
  10. 제 9항에 있어서, 상기 윤활재이동억제부는The method of claim 9, wherein the lubricant movement inhibitor
    상기 몸체부의 내주면에서 상향 경사지게 상기 치즐 방향으로 돌출형성되고 원주방향으로 연장형성되어 상기 치즐의 외주면과 접촉되는 제1이동억제턱과,A first movement restraining jaw protruding upward from the inner circumferential surface of the body and extending in the circumferential direction and contacting the outer circumferential surface of the chisel;
    상기 제1이동억제턱의 하방에 형성되며 상기 몸체부의 내주면에서 하향 경사지게 상기 치즐 방향으로 돌출형성되고 원주방향으로 연장형성되어 상기 치즐의 외주면과 접촉되는 제2이동억제턱을 구비하며,It is formed below the first movement inhibiting jaw and protrudes in the chisel direction inclined downward from the inner circumferential surface of the body portion and is formed in the circumferential direction has a second movement suppressing jaw in contact with the outer circumferential surface of the chisel,
    상기 제1이동억제턱과 상기 제2이동억제턱의 사이에 상기 제1 및 제2 이동억제턱의 각 단부에 대해 상기 프론트헤드 방향으로 인입되고 원주방향으로 연장형성되는 인입홈이 형성되는 것을 특징으로 하는 유압브레이커. An inlet groove is formed between the first movement restraint jaw and the second movement restraint jaw, the inlet groove extending in the front head direction and extending in the circumferential direction with respect to each end of the first and second movement restraint jaws. Hydraulic breaker.
PCT/KR2016/013059 2016-03-15 2016-11-14 Hydraulic breaker WO2017159955A1 (en)

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CN111536151A (en) * 2020-04-27 2020-08-14 台州市木落自动化科技有限公司 Front shell mechanism of hydraulic breaking hammer with inner wear-resistant sleeve

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KR102266336B1 (en) * 2020-09-14 2021-06-18 주식회사 맵 Chisel for hydraulic breaker
KR102342305B1 (en) * 2021-02-08 2021-12-24 주식회사 맵 Chisel for hydraulic breaker

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