WO2022055219A1 - Hydraulic breaker chisel - Google Patents

Hydraulic breaker chisel Download PDF

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Publication number
WO2022055219A1
WO2022055219A1 PCT/KR2021/012115 KR2021012115W WO2022055219A1 WO 2022055219 A1 WO2022055219 A1 WO 2022055219A1 KR 2021012115 W KR2021012115 W KR 2021012115W WO 2022055219 A1 WO2022055219 A1 WO 2022055219A1
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WO
WIPO (PCT)
Prior art keywords
chisel
chisel body
hydraulic breaker
compressed
elastic
Prior art date
Application number
PCT/KR2021/012115
Other languages
French (fr)
Korean (ko)
Inventor
정문교
Original Assignee
주식회사 맵
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Filing date
Publication date
Application filed by 주식회사 맵 filed Critical 주식회사 맵
Publication of WO2022055219A1 publication Critical patent/WO2022055219A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/96Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements
    • E02F3/966Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements of hammer-type tools
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/046Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means using combinations of springs of different kinds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F2238/00Type of springs or dampers
    • F16F2238/02Springs
    • F16F2238/026Springs wound- or coil-like

Definitions

  • the present invention relates to a chisel for a hydraulic breaker that reduces vibration and shock repulsion generated in the process of being struck through a piston of a hydraulic breaker mounted on an excavator.
  • hydraulic breakers are equipment that is installed in construction machines such as excavators and loaders to crush rock or concrete, and when the cylinder is operated, the piston moves up and down and hits a chisel, which is a crushing tool, and the chisel is used in concrete and rock, etc. It crushes by applying an impact force.
  • the noise generated during the crushing operation using the hydraulic breaker is divided into a hitting noise generated when the piston hits the chisel and a crushing noise generated when the chisel crushes concrete and rock. Most of them are hitting noise, and the number varies depending on the size of the hydraulic breaker, but it is approximately 90 ⁇ 110dB.
  • the hydraulic cylinder 10 the piston 20 installed movably up and down inside the hydraulic cylinder 10 , and the lower part of the hydraulic cylinder 10 . It includes a front head 30 coupled to, and a chisel 40 installed on the front head 30 and struck by the piston 20 .
  • a gas chamber 12 is provided at the upper end of the hydraulic cylinder 10
  • a valve 14 is formed on the side surface of the hydraulic cylinder 10
  • hydraulic oil is temporarily stored in the lower side adjacent to the valve 14 as a kinetic energy source.
  • An accumulator 50 for use is formed.
  • the chisel 40 is supported by the upper bush 60 provided inside the middle of the front head 30 and the lower bush 70 coupled to the lower end of the front head 30 .
  • an insertion groove (not shown) is formed inside the lower bush 70, and a vibration-proof material (not shown) may be installed in the insertion groove.
  • the chisel 40 is struck by the piston 20 and vibrates by itself while transferring the kinetic energy of the piston 20 to the crushed object. That is, when the piston 20 descends and hits the top surface of the chisel 40, a stress wave accompanying elastic compression deformation is generated on the striking surface of the chisel 40 by the impact energy of the piston 20, this stress The wave is transmitted to the lower end along the body of the chisel 40 and finally reaches the contact surface with the object to be crushed, thereby performing the crushing operation.
  • the compressive stress wave is transmitted along the center line of the chisel 40 so that left-right or lateral vibration of the chisel 40 does not occur.
  • the respective center lines do not coincide, and the chisel 40 is eccentrically struck when hitting by the gap between the chisel 40 and the upper bush 60 and the lower bush 70 , and the chisel 40 .
  • the chisel 40 is deformed as well as the stress wave transmitted along the chisel 40 is in the form of a compressive stress wave accompanied by bending stress.
  • a part of the stress wave reaching the interface with the crushed object is diffused and absorbed into the crushed object, and the remaining part is reflected back and transmitted toward the striking surface with the piston 20, and then returns to the reverse direction again.
  • the stress waves are overlapped at the point where two stress waves propagating in different directions meet, and the amplitude of the stress waves becomes conspicuous at a specific frequency by such overlap, and vibration and noise are generated as well as the chisel (40).
  • vibration and noise are generated as well as the chisel (40).
  • An object of the present invention is to provide a chisel for a hydraulic breaker that reduces vibration and noise generated in the process of crushing by a piston and crushing objects.
  • a conical crushing part is provided at the lower end, and a tapered installation groove is provided on one side so that the diameter decreases from the upper side to the lower side.
  • a axial chisel body formed with an additional portion is installed in the installation groove to be inserted and disposed on the outside of the chisel body, and when the piston hits the chisel body, it is compressed in the chisel body direction by inertia and moves along the axial direction of the chisel body
  • a soft compressive elastic body having elasticity to absorb and reduce vibration, and molded and coupled to the inside of the compressive elastic body in an integral state so that it can be inserted and disposed on the outside of the chisel body
  • the piston elastically supports the compressed elastic body Coil type having elasticity to increase the absorption rate of vibration moving along the axial direction of the chisel body by increasing the compressive force that is compressed in the inner direction of the chisel body while the compressed elastic body is compressed in the inner direction of the chisel body when hitting the chisel body It provides a chisel for a hydraulic breaker comprising; an elastic spring of
  • the rim portion of the chisel body positioned above and below the installation groove portion may be formed with a separation prevention end protruding in the direction of the installation groove portion to catch the upper and lower portions of the compression elastic body.
  • a plurality of contact insertion grooves are formed to be spaced apart from each other at regular intervals in the vertical direction in the portion where the installation groove portion of the chisel body is formed, and the contact protrusion may be formed to protrude to be inserted corresponding to the contact insertion groove on the inner circumferential surface of the compressed elastic body.
  • the size of the inner diameter of the elastic spring may be formed to decrease from the upper end of the chisel body toward the lower end.
  • the contact insertion groove may be formed in a tapered shape such that the diameter of the chisel body decreases from the upper side to the lower side of the chisel body.
  • the compression elastic body and the elastic spring are inserted and installed in the installation groove of the chisel body.
  • the compression force is transmitted in the inner center direction to reduce the vibration of the chisel body, thereby reducing noise and increasing the striking force against the crushed object.
  • the impact repulsive force through the blow of the crushed object of the chisel body is also transmitted to the inner center direction of the chisel body as the compressive elastic body and the elastic spring are compressed by the inertial force, thereby reducing the vibration of the chisel body.
  • a stable striking force is generated while maintaining the position where the chisel body is hit by the piston again after that in its original position.
  • FIG. 1 is a schematic structural cross-sectional view of a conventional hydraulic breaker.
  • FIG. 2 is a perspective view of a chisel for a hydraulic breaker according to an embodiment of the present invention.
  • FIG. 3 is an enlarged perspective view of a portion 'A' shown in FIG. 2 .
  • FIG. 4 is an exploded perspective view of part 'A' shown in FIG. 2 .
  • FIG. 5 is a cross-sectional view of part 'A' shown in FIG. 3 .
  • FIG. 6 is a perspective view according to another embodiment of the compressive elastic body shown in FIG.
  • FIG. 7 is a perspective view according to another embodiment of the elastic spring shown in FIG.
  • the chisel 100 for a hydraulic breaker includes a chisel body 110 , a compression elastic body 120 , and an elastic spring 130 .
  • the chisel 100 for a hydraulic breaker operates to crush the shredding object while moving after being struck by a piston that reciprocates by hydraulic pressure inside the cylinder.
  • the hydraulic breaker has the same configuration as in the prior art, and a detailed description of the specific configuration of the hydraulic breaker is omitted here.
  • the chisel body 110 is a portion having an axial shape hit by a piston reciprocating in the vertical direction by hydraulic pressure.
  • a conical crushing part 111 is provided at the lower end of the chisel body 110 so as to be crushed when it collides with a crushed object while moving downward by the piston.
  • the chisel body 110 is formed to have a smaller outer diameter from the lower edge portion where the installation groove portion 112 is formed to the upper edge portion of the crushing unit 111 to be described later, and the compression elastic body 120 and the elastic spring to be described later.
  • the 130 can be easily inserted and installed on the outside of the chisel body 110 in which the installation groove 112 is formed.
  • an installation groove 112 is formed around the outer surface of the chisel body 110 at one side between the upper end and the lower end in the vertical direction of the chisel body 110 .
  • the installation groove 112 allows the compression elastic body 120 and the elastic spring 130 to be described later to be coupled and installed on one side of the chisel body 110 in a state of being caught on one side of the chisel body 110, so that the chisel body 110 by the piston is damaged.
  • the compressive elastic body 120 and the elastic spring 130 are connected and supported so that compression can be stably made, and after a certain time elapses, that is, the magnitude of the inertial force increases with the compressive elastic body 120 and the elastic spring ( At a point in time when the size of the elastic restoring force of 130) becomes smaller than the size of the elastic restoring force, the compressive elastic body 120 and the elastic spring 130 serve to support the elastic restoration to the original state.
  • the installation groove 112 of the chisel body 110 is formed in a tapered shape such that the diameter of the chisel body 110 decreases from the upper side to the lower side.
  • the compressive elastic body 120 and the elastic spring 130 according to inertia transmit the compressive force in the inner center direction of the chisel body 110 while compressing the elastic body ( 120) and stably reducing vibration through stable compression of the chisel body 110 by the elastic spring 130.
  • a separation prevention end 113 is formed to protrude in the direction of the installation groove 112 on the edge of the chisel body 110 positioned above and below the installation groove 112 .
  • the separation prevention end 113 is to engage the upper and lower portions of the compressed elastic body 120 inserted and disposed in the installation groove 112, and the compressed elastic body 120 and the elastic spring 130 are the chisel body 110. ) to prevent separation from the installation groove 112 when it is compressed in a state inserted and arranged on the outside or elastically restored from the compressed state to its original state.
  • a contact insertion groove 114 is formed around the outer surface of the chisel body 110 in which the installation groove portion 112 is formed.
  • a plurality of the contact insertion grooves 114 are formed to be spaced apart from each other at regular intervals in the vertical direction of the chisel body 110 , that is, the axial direction of the chisel body 110 .
  • the contact insertion groove 114 is formed in a tapered shape such that the diameter of the chisel body 110 decreases from the upper side to the lower side of the chisel body 110 .
  • the contact insertion groove 114 is formed in a tapered shape to increase the contact area with the inner circumferential surface of the compressed elastic body 120 and the compressed elastic body 120 is inserted into the chisel body 110 in a stable locking state. do.
  • the compression elastic body 120 and the elastic spring 130 are compressed according to the inertia of the chisel body 110 by the piston by the contact insertion groove 114, toward the inner center of the chisel body 110.
  • the compressive force is stably distributed and transmitted, and the compressive elastic body 120 also serves to support the inner circumferential surface of the compressed elastic body 120 so that it can be stably restored to its original state after compression.
  • the contact insertion groove 114 enables the corresponding insertion of the contact protrusion 121 formed on the inner circumferential surface of the compressed elastic body 120 , and the inner surface of the compressed elastic body 120 is on the outer surface of the chisel body 110 . Stable coupling is achieved in the inserted state.
  • the inner circumferential surface of the compressed elastic body 120 is on the outer circumferential surface of the chisel body 110
  • the compression force according to the inertia of the compressed elastic body 120 is distributed and transmitted toward the center of the chisel body 110, and the vibration of the chisel body 110 is to reduce what is happening.
  • the compressed elastic body 120 moves the piston downward by hydraulic pressure, and is compressed when the lower side of the piston is in contact with the chisel body 110 and hits the upper side of the chisel body 110. After a certain period of time, it is elastic again to its original state It is a part that absorbs the vibration of the chisel body 110 while being restored and allows the striking stress to be transmitted linearly in the axial direction of the chisel body 110 . That is, when the compressive elastic body 120 hits the chisel body 110 by the downward movement of the piston by hydraulic pressure, it is compressed toward the inner center of the chisel body 110 through an inertial force while transmitting the compressive force to the chisel body 110 .
  • the compressive elastic body 120 absorbs vibrations generated in the chisel body 110 when the chisel body 110 is struck with a piston so that the striking stress is transmitted linearly in the axial direction of the chisel body 110 to the crushed object. to increase striking power.
  • the compressed elastic body 120 is elastically restored to its original state after a certain period of time has elapsed in the compressed state, that is, when the magnitude of the inertial force generated by the impact of the piston becomes smaller than the magnitude of the elastic restoring force, the chisel The body 110 is reduced to a compressed state by the inertial force even with respect to the vibration transmitted from the lower end to the upper end while striking the object to be shredded.
  • the vibration transmitted from the lower end to the upper end of the chisel body 110 is reduced while the lower end of the chisel body 110 hits the crushed object, the distance between the outer surface of the chisel body 110 and the inner wall of the hydraulic breaker is reduced.
  • the compressive elastic body 120 is compressed by the inertial force when the chisel body 110 is struck with a piston so as to transmit the compressive force in the inner center direction of the chisel body 110 outside of the chisel body 110, more specifically is installed in the inserted state in the chisel body 110 so as to be inserted into the installation groove 112 .
  • the compressive elastic body 120 is compressed by the inertial force when the chisel body 110 is struck by the downward movement of the piston, and after a certain period of time, it is formed of soft rubber or synthetic resin having elasticity to elastically restore to its original state.
  • the compressed elastic body 120 is inserted into the chisel body 110 to be disposed in the installation groove portion 112, the installation groove portion 112 at the end of the chisel body 110 in a state in which it is spread by applying force to increase the inner diameter. ) to be inserted and disposed, when the force applied to increase the inner diameter is released, the chisel body 110 is coupled to the portion where the installation groove 112 is formed by its own elastic restoring force.
  • the compression elastic body 120 has a tube shape with both ends open so that it can be inserted and disposed on the outside of the chisel body 110 .
  • the inner circumferential surface of the compressed elastic body 120 is formed such that the inner diameter size decreases from the upper side to the lower side so that the installation groove 112 of the chisel body 110 can be inserted to correspond to the formed outer surface portion.
  • a plurality of contact projections 121 are formed to protrude to be inserted into the contact insertion groove 114 in which the installation groove portion 112 of the chisel body 110 is formed on the inner circumferential surface of the compressed elastic body 120, so that the compressed elastic body ( 120) and the elastic spring 130 during compression of the chisel body 110 in the inner central direction to be transmitted stably, as well as to the upper and lower sides of the installation groove 112 when the elastic restoration of the compression elastic body 120 is It prevents the compressive elastic body 120 from being separated from the installation groove 112 of the chisel body 110 while blocking the concentration of stress to the rim of the chisel body 110 .
  • a step-shaped multi-end portion 122 may be formed on the outer peripheral surface of the compressive elastic body 120 in a direction from the upper side to the lower side.
  • the multi-end portion 122 applies the compressive force of the compressive elastic body 120 to the chisel body 110 regardless of the position from the upper side to the lower side of the compressive elastic body 120 while varying the elastic force for the compressive elastic body 120 from the upper side to the lower side.
  • It enables stable dispersion transmission in the inward direction and enables stable fixation through the operator's grip or a separate jig means (not shown), while making it easy to insert and install on the outside of the chisel body 110 .
  • the elastic spring 130 is a portion that elastically supports the compression elastic body (120).
  • the elastic spring 130 moves the piston downward by hydraulic pressure and hits the chisel body 110 while the lower side of the piston comes into contact with the chisel body 110, it is compressed and returned to its original state after a certain period of time has elapsed. It is a part that can stably absorb the vibration generated from the blow of the chisel body 110 while being restored. That is, when the elastic spring 130 hits the chisel body 110 by the downward movement of the piston by hydraulic pressure, like the compressed elastic body 120 described above, the elastic spring 130 is compressed through an inertial force while compressing the chisel body 110 in the direction of the inner center of the compressive force.
  • the elastic spring 130 hits the chisel body 110 with a piston, the compression duration and compression force of the compressed elastic body 120 compressed in the inner center direction of the chisel body 110 are increased, and through this, the chisel body
  • the vibration absorption rate for the chisel body 110 is increased, and the striking stress on the chisel body 110 is a straight line parallel to the axial direction of the chisel body 110. It transmits and increases the striking power.
  • the elastic spring 130 is in the compressed state after a certain period of time has elapsed, that is, when the magnitude of the inertial force becomes smaller than the magnitude of the elastic restoring force, the elastic spring 130 returns to its original state when the chisel body 110 is hit.
  • the vibration transmitted from the lower end to the upper end of the chisel body 110 can be stably absorbed while compression is made from the lower side to the upper side by the inertial force.
  • the elastic spring 130 is compressed by the inertial force when the chisel body 110 is hit with a piston, and the chisel body ( The installation groove 112 of the 110) is installed in an inserted state inside the compressed elastic body 120 so as to be disposed in the formed portion. More preferably, the elastic spring 130 is formed in an integral state in a state where the compression elastic body 120 is placed on the mold when the compression elastic body 120 is molded by a mold so that it is coupled and disposed inside the compression elastic body 120 in an integral state.
  • the elastic spring 130 is moved to be inserted into the installation groove 112 from the end of the chisel body 110 in a state in which the inner diameter is increased by applying a force to increase the inner diameter together with the compressed elastic body 120, and then the inner diameter is increased.
  • the applied force is released, coupling is made to the portion where the installation groove 112 of the chisel body 110 is formed by its own elastic restoring force and the elastic restoring force of the compressed elastic body 120 .
  • the elastic spring 130 has a coil-type spring structure so that it can be inserted and disposed while enclosing the outer surface of the chisel body 110 . And, when the elastic spring 130 is inserted into the chisel body 110, the inner diameter of the chisel body 110 is formed to decrease from the upper side to the lower side. As such, the elastic spring 130 is formed to have a smaller inner diameter as it goes from the upper side to the lower side with respect to the axial direction of the chisel body 110, and through this, compression by the inertial force is uniformly and stably performed throughout from the upper end to the lower end.
  • the upper and lower ends of the elastic spring 130 may be provided with a locking ring portion 131 for connecting and fixing the edge portion of the elastic spring 130.
  • the engaging ring part 131 compresses the elastic spring 130 while preventing the upper and lower edge portions of the elastic spring 130 from expanding beyond a certain size when elastically restored from the compressed state of the elastic spring 130 .
  • the locking ring part 131 has a ring structure with one side open.
  • a through hole 132 is formed in one side of the engaging ring portion 131, and when the elastic spring 130 is integrally molded inside the compression elastic body 120, the compression elastic body 120 is the engaging ring portion 131. It enables it to be molded in a stable state even in the position of
  • the compressive elastic body 120 and the elastic spring 130 are compressed by the inertial force when the chisel body 110 is hit by the downward movement of the piston by hydraulic pressure. While absorbing the vibration of the chisel body 110, the striking stress transmitted through the chisel body 110 is moved in a concentrated state in a straight line parallel to the axial direction of the chisel body 110, increasing the striking force against the crushed object make it.
  • the compression elastic body 120 and the elastic spring 130 are transmitted from the lower end to the upper end of the chisel body 110 through the compressive force due to the inertia generated in the chisel body 110 when the crushed object of the chisel body 110 is struck.
  • the distance between the outer surface of the chisel body 110 and the inner wall of the hydraulic breaker is stably maintained to prevent damage due to contact between the outer surface of the chisel body 110 and the inner wall of the hydraulic breaker
  • a stable striking force is generated while the chisel body 110 maintains the position at which it is hit by the piston again afterward.
  • the specific gravity of the elastic spring 130 made of metal is higher than the specific gravity of the compression elastic body 120 and the elastic spring 130 having different specific gravity, that is, the elastic spring 130 having ductility is higher than that of the elastic spring 130.
  • the kinetic energy also increases. Therefore, when the piston strikes the chisel body 110, the different compressive forces of the compressive elastic body 120 and the elastic spring 130 by the inertial force are transmitted to the inner center of the chisel body 110, while the chisel body 110. Vibration absorption is made stable.
  • the chisel for a hydraulic breaker may include an auxiliary compression member (not shown) in the form of a ring having elasticity inserted outside the compression elastic body 120 .
  • This auxiliary compression member prevents the compression elastic body 120 from bursting while supporting the outer circumferential surface of the compressive elastic body 120 when the compressive elastic body 120 and the elastic spring 130 are compressed, and the compressive elastic body 120 is a chisel. It makes it possible to maintain a stable fixed state so as not to depart from the body 110 .
  • the auxiliary compression member stably transmits the compressive force in the inner direction of the chisel body 110 when the compression elastic body 120 and the elastic spring 130 are compressed while the chisel body 110 is hit by the piston.
  • the auxiliary compression member is provided on one side so that the compression elastic body 120 and the elastic spring 130 can be compressed and restored to their original state stably, as well as making it easy to install the compression elastic body 120 outside. It is preferable to have a ring structure in which an opening connecting the outside is formed.
  • Figure 8 (a) is a simulation result image of measuring the acceleration in the crushing part when the conventional chisel for a hydraulic breaker hits the iron plate
  • Figure 8 (b) is the crushing when the chisel for the hydraulic breaker of the present invention hits the iron plate.
  • This is an image of the simulation result obtained by measuring the acceleration in the part.
  • (a) and (b) of Fig. 8 shows the results of measuring the acceleration at the crushing part of the chisel when a 500t steel plate fixed with a 14ton excavator is struck with an inclination of 1 degree in the Z-axis.
  • the chisel 100 for a hydraulic breaker according to an embodiment of the present invention As shown in a), in the conventional chisel for a hydraulic breaker, a maximum acceleration value of 50,000 m/sec 2 is measured, and the chisel 100 for a hydraulic breaker according to an embodiment of the present invention as shown in FIG.
  • the maximum acceleration measured by the crushing unit 111 has an acceleration value reduced by about 40% to 30,000 m/sec 2 .
  • the chisel 100 for a hydraulic breaker according to an embodiment is a compressive elastic body 120 and elasticity at the time of striking. It can be seen that the compression force according to the inertia of the spring 130 is transmitted to the chisel body 110 to reduce vibration and noise.
  • the compressive elastic body 120 and the elastic spring 130 are compressed by the inertial force and apply a compressive force toward the inner center of the chisel body 110, thereby reducing the vibration of the chisel body 110.
  • the vibration of the chisel body 110 is reduced, even when the chisel body 110 moves upward by the impact repulsive force after hitting the crushed object, the distance between the outer surface of the chisel body 110 and the inner wall of the hydraulic breaker is stably maintained to keep the chisel body
  • the chisel body 110 maintains the position hit by the piston again in the correct position, and then a stable striking force by the piston is generated. do.
  • the compression elastic body 120 and the elastic spring 130 are inserted and installed in the installation groove 112 of the chisel body 110, and the chisel body 110 through the piston.
  • the compressive elastic body 120 and the elastic spring 130 are compressed by the inertial force, and the compressive force is transmitted to the inner center direction of the chisel body 110 to reduce the vibration of the chisel body 110. Bar noise reduction and to increase the striking force against the crushed object.
  • the chisel body 110 transmits the compressive force to the inner center direction of the chisel body 110 while the compressive elastic body 120 and the elastic spring 130 are compressed by the inertial force in the impact repulsive force through the blow of the crushed object of the chisel body 110 .
  • the vibration reduction of 110 is made, a stable striking force is generated while reducing noise and maintaining the position where the chisel body 110 is hit by the piston again afterward at the correct position.

Abstract

The present invention provides a hydraulic breaker chisel, which is struck by a piston provided to reciprocate inside a hydraulic breaker, and comprises: a shaft-shaped chisel body having a conical crushing part provided at the lower end thereof, and having, at one side thereof, a mounting groove part tapered such that the diameter thereof gradually decreases from the upper side to the lower side thereof; a compression elastic body, which is made of a soft material, is provided in the mounting groove part so as to be inserted into and disposed at the outer side of the chisel body, and absorbs and reduces vibration that moves in the axial direction of the chisel body, while being compressed toward the inner side of the chisel body by inertia when the piston strikes the chisel body; and a coil-type elastic spring which is coupled to and provided in the inner portion of the compression elastic body so as to be inserted into and disposed on the outer side of the chisel body, thereby elastically supporting the compression elastic body, and which increases compressive force, generated from the compression of the compression elastic body toward the inner side of the chisel body, so as to increase the absorption rate of vibration that moves in the axial direction of the chisel body, while being compressed toward the inner side of the chisel body by inertia when the piston strikes the chisel body.

Description

유압 브레이커용 치즐Chisel for Hydraulic Breaker
본 발명은, 굴삭기에 장착된 유압브레이커의 피스톤을 통해 타격되는 과정에서 발생하는 진동과 충격 반발력을 저감시키는 유압 브레이커용 치즐에 관한 것이다.The present invention relates to a chisel for a hydraulic breaker that reduces vibration and shock repulsion generated in the process of being struck through a piston of a hydraulic breaker mounted on an excavator.
일반적으로, 유압 브레이커는 굴삭기, 로더 등의 건설기계에 장착되어 암반이나 콘크리트 등을 파쇄하는 장비로, 실린더 작동시 피스톤이 승강하며 파쇄공구인 치즐(Chisel)을 타격하고, 치즐이 콘크리트 및 암반 등에 충격력을 가해 파쇄를 한다.In general, hydraulic breakers are equipment that is installed in construction machines such as excavators and loaders to crush rock or concrete, and when the cylinder is operated, the piston moves up and down and hits a chisel, which is a crushing tool, and the chisel is used in concrete and rock, etc. It crushes by applying an impact force.
이러한, 유압 브레이커를 이용한 파쇄작업시 발생하는 소음은, 피스톤이 치즐을 타격할 때 발생하는 타격소음과, 치즐이 콘크리트 및 암반을 파쇄할 때 발생하는 파쇄소음으로 구분된다. 이 중 대부분은 타격소음이며 그 수치는 유압브레이커의 크기에 따라 다르지만 대략 90~110㏈정도이다.The noise generated during the crushing operation using the hydraulic breaker is divided into a hitting noise generated when the piston hits the chisel and a crushing noise generated when the chisel crushes concrete and rock. Most of them are hitting noise, and the number varies depending on the size of the hydraulic breaker, but it is approximately 90~110dB.
최근, 소음 및 진동에 대한 규제가 강화되면서 건설기계의 소음도 표시가 신고제에서 의무제로 전환되었으며, 굴삭기, 불도우저, 로우더, 브레이커 등의 제품이 소음도표시 의무대상으로 지정되었다. 이러한 소음 및 진동에 관한 규제에 대응하기 위하여 저소음형 브레이커에 대한 개발이 활발히 진행되고 있다.Recently, as regulations on noise and vibration have been strengthened, the noise level indication of construction equipment has been changed from a reporting system to a mandatory system, and products such as excavators, bulldozers, loaders, and breakers have been designated as obligatory noise level indication targets. In order to respond to these noise and vibration regulations, the development of a low-noise type breaker is being actively carried out.
특히, 관련 기관에서도 소음 규제를 만족하는 브레이커에 대해 저소음 브레이커 인증을 해 주는 등 저소음형 브레이커의 개발을 유도하고 있다.In particular, related organizations are also encouraging the development of low-noise breakers, such as certifying low-noise breakers for breakers that satisfy noise regulations.
도 1을 참조하여 종래의 유압브레이커(1)를 살펴보면, 유압실린더(10)와, 유압실린더(10)의 내부에서 상하로 이동 가능하게 설치되는 피스톤(20)과, 유압실린더(10)의 하부에 결합되는 프론트헤드(30)와, 프론트헤드(30)에 설치되어 피스톤(20)에 의해 타격되는 치즐(40)을 포함한다. 유압실린더(10)의 상단에는 가스실(12)이 구비되고, 유압실린더(10)의 측면에는 밸브(14)가 형성되며, 밸브(14)와 인접한 하측에 유압오일을 일시 저장하여 운동에너지원으로 사용하기 위한 어큐물레이터(50)가 형성된다. 또한, 치즐(40)은 프론트헤드(30)의 중단 내측에 마련된 상부 부시(60)와 프론트헤드(30)의 하단에 결합되는 하부 부시(70)에 의해 지지된다. 그리고 하부 부시(70)의 내측에 삽입홈(도면미도시)이 형성되며, 삽입홈에 방진재(도면미도시)가 설치될 수 있다.Looking at the conventional hydraulic breaker 1 with reference to FIG. 1 , the hydraulic cylinder 10 , the piston 20 installed movably up and down inside the hydraulic cylinder 10 , and the lower part of the hydraulic cylinder 10 . It includes a front head 30 coupled to, and a chisel 40 installed on the front head 30 and struck by the piston 20 . A gas chamber 12 is provided at the upper end of the hydraulic cylinder 10, a valve 14 is formed on the side surface of the hydraulic cylinder 10, and hydraulic oil is temporarily stored in the lower side adjacent to the valve 14 as a kinetic energy source. An accumulator 50 for use is formed. In addition, the chisel 40 is supported by the upper bush 60 provided inside the middle of the front head 30 and the lower bush 70 coupled to the lower end of the front head 30 . And an insertion groove (not shown) is formed inside the lower bush 70, and a vibration-proof material (not shown) may be installed in the insertion groove.
이러한, 치즐(40)은 피스톤(20)에 의해 타격되어 피스톤(20)의 운동에너지를 피파쇄물에 전달하면서 자체적으로 진동하게 된다. 즉, 피스톤(20)이 하강하여 치즐(40)의 상단면을 가격하면 피스톤(20)의 충격에너지에 의해 치즐(40)의 타격면에 탄성압축변형을 수반한 응력파가 발생되며, 이 응력파는 치즐(40)의 몸체를 따라 하단으로 전달되어 최종적으로 피파쇄물과의 접촉면에 도달됨으로써, 파쇄작업을 수행한다.The chisel 40 is struck by the piston 20 and vibrates by itself while transferring the kinetic energy of the piston 20 to the crushed object. That is, when the piston 20 descends and hits the top surface of the chisel 40, a stress wave accompanying elastic compression deformation is generated on the striking surface of the chisel 40 by the impact energy of the piston 20, this stress The wave is transmitted to the lower end along the body of the chisel 40 and finally reaches the contact surface with the object to be crushed, thereby performing the crushing operation.
이때, 피스톤(20)과 치즐(40)이 일직선상에서 충돌한다면, 압축응력파가 치즐(40)의 중심선을 따라 전달되어 치즐(40)의 좌우 또는 횡방향 진동이 발생되지 않는다. 그러나, 실제의 경우에는 각각의 중심선이 일치하지 않으며, 또한 치즐(40)과 상부 부시(60) 및 하부 부시(70)간의 틈새에 의해 타격시 치즐(40)이 편심 타격되어 그 치즐(40)의 중심선을 벗어난 지점에 피스톤(20)과 치즐(40)의 접촉면의 중심이 형성됨으로써, 이때 발생된 충격력에 의해 치즐(40)의 굽힘변형이 발생되는 것이다. 이에 따라, 치즐(40)은 변형됨은 물론 치즐(40)을 따라 전달되는 응력파는 굽힘응력이 수반된 압축응력파의 형태로 된다. 이때, 피파쇄물과의 경계면에 도달한 응력파는 그 일부가 피파쇄물로 확산되어 흡수되고, 나머지 일부는 역으로 반사되어 피스톤(20)과의 타격면을 향해 전달된 후 다시 역방향으로 복귀되는 과정을 반복하게 된다. 이 과정에서 서로 다른 방향으로 전파되는 두 응력파가 만나는 지점에서 그 응력파들이 중첩되며, 이와 같은 중첩에 의해 특정 주파수에서 그 진폭이 두드러지게 되어 진동 및 소음이 발생시킴과 더불어 치즐(40)의 사용수명을 감소시키는 문제점이 있다.At this time, if the piston 20 and the chisel 40 collide in a straight line, the compressive stress wave is transmitted along the center line of the chisel 40 so that left-right or lateral vibration of the chisel 40 does not occur. However, in the actual case, the respective center lines do not coincide, and the chisel 40 is eccentrically struck when hitting by the gap between the chisel 40 and the upper bush 60 and the lower bush 70 , and the chisel 40 . By forming the center of the contact surface of the piston 20 and the chisel 40 at a point deviating from the center line of the chisel 40, bending deformation of the chisel 40 is generated by the impact force generated at this time. Accordingly, the chisel 40 is deformed as well as the stress wave transmitted along the chisel 40 is in the form of a compressive stress wave accompanied by bending stress. At this time, a part of the stress wave reaching the interface with the crushed object is diffused and absorbed into the crushed object, and the remaining part is reflected back and transmitted toward the striking surface with the piston 20, and then returns to the reverse direction again. will repeat In this process, the stress waves are overlapped at the point where two stress waves propagating in different directions meet, and the amplitude of the stress waves becomes conspicuous at a specific frequency by such overlap, and vibration and noise are generated as well as the chisel (40). There is a problem of reducing the service life.
이러한, 유압 브레이커에 관한 기술은, 대한민국 등록특허 제10-1712553호(2017.02.27)에 제시된다.Such a technology related to a hydraulic breaker is presented in Korean Patent Registration No. 10-1712553 (2017.02.27).
본 발명은, 피스톤에 의한 타격 및 피파쇄물에 대한 파쇄하는 과정에서 발생하는 진동 및 소음을 감소시키는 유압 브레이커용 치즐을 제공하는데 목적이 있다.An object of the present invention is to provide a chisel for a hydraulic breaker that reduces vibration and noise generated in the process of crushing by a piston and crushing objects.
본 발명은, 유압 브레이커의 내부에 설치되어 왕복운동하는 피스톤에 의해 타격되는 유압 브레이커용 치즐에 있어서, 하단에는 원뿔형의 파쇄부가 마련되고, 일측에는 상측에서 하측으로 갈수록 직경이 작아지도록 테이퍼진 설치홈부가 형성된 축 형태의 치즐몸체, 상기 치즐몸체의 외측에 삽입 배치되도록 설치홈부에 설치하며, 피스톤이 치즐몸체를 타격시, 관성에 의해 치즐몸체 내측 방향으로 압축되면서 치즐몸체의 축방향을 따라 이동하는 진동을 흡수 저감되도록 탄성을 가지는 연질의 압축탄성체, 상기 치즐몸체의 외측에 삽입 배치할 수 있게 압축탄성체의 내측에 일체상태로 성형 결합되게 설치하여, 압축탄성체를 탄성 지지함과 더불어 피스톤이 치즐몸체를 타격시, 관성에 의해 치즐몸체 내측 방향으로 압축되면서 압축탄성체가 치즐몸체의 내측 방향으로 압축되는 압축력을 증대시켜 치즐몸체의 축방향을 따라 이동하는 진동의 흡수율이 증대되게 하도록 탄성을 가지는 코일형의 탄성스프링;을 포함하는 유압 브레이커용 치즐을 제공한다.In the present invention, in the chisel for a hydraulic breaker installed inside the hydraulic breaker and struck by a reciprocating piston, a conical crushing part is provided at the lower end, and a tapered installation groove is provided on one side so that the diameter decreases from the upper side to the lower side. A axial chisel body formed with an additional portion is installed in the installation groove to be inserted and disposed on the outside of the chisel body, and when the piston hits the chisel body, it is compressed in the chisel body direction by inertia and moves along the axial direction of the chisel body A soft compressive elastic body having elasticity to absorb and reduce vibration, and molded and coupled to the inside of the compressive elastic body in an integral state so that it can be inserted and disposed on the outside of the chisel body, the piston elastically supports the compressed elastic body Coil type having elasticity to increase the absorption rate of vibration moving along the axial direction of the chisel body by increasing the compressive force that is compressed in the inner direction of the chisel body while the compressed elastic body is compressed in the inner direction of the chisel body when hitting the chisel body It provides a chisel for a hydraulic breaker comprising; an elastic spring of
또한, 상기 설치홈부의 상측 및 하측에 위치하는 치즐몸체의 테두리부에는 압축탄성체의 상단 및 하단 부분을 걸림시키도록 설치홈부 방향으로 돌출된 이탈방지단이 형성될 수 있다.In addition, the rim portion of the chisel body positioned above and below the installation groove portion may be formed with a separation prevention end protruding in the direction of the installation groove portion to catch the upper and lower portions of the compression elastic body.
또한, 상기 치즐몸체의 설치홈부가 형성된 부분에는 상하방향으로 일정간격 이격되게 복수의 접촉삽입홈이 형성되고, 상기 압축탄성체의 내주면에는 접촉삽입홈에 대응되게 삽입되도록 접촉돌기가 돌출 형성될 수 있다.In addition, a plurality of contact insertion grooves are formed to be spaced apart from each other at regular intervals in the vertical direction in the portion where the installation groove portion of the chisel body is formed, and the contact protrusion may be formed to protrude to be inserted corresponding to the contact insertion groove on the inner circumferential surface of the compressed elastic body. .
또한, 상기 탄성스프링의 내경 크기는 치즐몸체의 상단에서 하단 방향으로 갈수록 작아지게 형성될 수 있다.In addition, the size of the inner diameter of the elastic spring may be formed to decrease from the upper end of the chisel body toward the lower end.
또한, 상기 접촉삽입홈은 치즐몸체의 상측에서 하측방향으로 갈수록 치즐몸체의 직경이 작아지도록 테이퍼 형태로 형성될 수 있다.In addition, the contact insertion groove may be formed in a tapered shape such that the diameter of the chisel body decreases from the upper side to the lower side of the chisel body.
본 발명에 따른 유압 브레이커용 치즐은, 치즐몸체의 설치홈부에 압축탄성체와 탄성스프링을 삽입 설치한 바, 피스톤을 통해 치즐몸체의 타격시, 압축탄성체와 탄성스프링이 관성력에 의해 압축되면서 치즐몸체의 내측 중심 방향으로 압축력을 전달하여 치즐몸체의 진동 감소가 이루어지게 하는 바, 소음 감소 및 피파쇄물에 대해 타격력을 증대되게 한다. 더불어, 치즐몸체의 피파쇄물의 타격을 통한 충격 반발력도 압축탄성체와 탄성스프링이 관성력에 의해 압축되면서 치즐몸체의 내측 중심 방향으로 압축력을 전달하여 치즐몸체의 진동 감소가 이루어지게 하는 바, 소음 감소 및 치즐몸체가 이후 다시 피스톤에 의해 타격되는 위치를 정위치에 유지되게 하면서 안정적인 타격력이 발생되게 한다.In the chisel for a hydraulic breaker according to the present invention, the compression elastic body and the elastic spring are inserted and installed in the installation groove of the chisel body. The compression force is transmitted in the inner center direction to reduce the vibration of the chisel body, thereby reducing noise and increasing the striking force against the crushed object. In addition, the impact repulsive force through the blow of the crushed object of the chisel body is also transmitted to the inner center direction of the chisel body as the compressive elastic body and the elastic spring are compressed by the inertial force, thereby reducing the vibration of the chisel body. A stable striking force is generated while maintaining the position where the chisel body is hit by the piston again after that in its original position.
도 1은 종래의 유압 브레이커 개략 구성단면도이다.1 is a schematic structural cross-sectional view of a conventional hydraulic breaker.
도 2는 본 발명의 일 실시예에 따른 유압 브레이커용 치즐의 사시도이다.2 is a perspective view of a chisel for a hydraulic breaker according to an embodiment of the present invention.
도 3은 도 2에 나타낸 'A' 부분의 확대상태 사시도이다.3 is an enlarged perspective view of a portion 'A' shown in FIG. 2 .
도 4는 도 2에 나타낸 'A' 부분의 분해사시도이다.4 is an exploded perspective view of part 'A' shown in FIG. 2 .
도 5는 도 3에 나타낸 'A' 부분의 단면도이다.FIG. 5 is a cross-sectional view of part 'A' shown in FIG. 3 .
도 6은 도 4에 도시한 압축탄성체의 다른 실시예에 따른 사시도이다.6 is a perspective view according to another embodiment of the compressive elastic body shown in FIG.
도 7은 도 4에 도시한 탄성스프링의 다른 실시예에 따른 사시도이다.7 is a perspective view according to another embodiment of the elastic spring shown in FIG.
도 8은 종래의 유압 브레이커용 치즐 및 본 발명의 유압 브레이커 치즐의 철판을 타격시 파쇄부에서 가속도를 측정한 시뮬레이션 결과 이미지이다.8 is a simulation result image of measuring the acceleration in the crushing part when hitting the iron plate of the conventional hydraulic breaker chisel and the hydraulic breaker chisel of the present invention.
이하 첨부된 도면을 참조로 본 발명의 바람직한 실시예들을 상세히 설명하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 2는 본 발명의 일 실시예에 따른 유압 브레이커용 치즐의 사시도이며, 도 3은 도 2에 나타낸 'A' 부분의 확대상태 사시도이고, 도 4는 도 2에 나타낸 'A' 부분의 분해사시도이며, 도 5는 도 3에 나타낸 'A' 부분의 단면도이다. 도 2 내지 도 5를 참조하면, 일 실시예의 유압 브레이커용 치즐(100)은, 치즐몸체(110), 압축탄성체(120), 탄성스프링(130)을 구비한다. 여기서, 유압 브레이커용 치즐(100)은, 실린더 내측에서 유압에 의해 왕복 동작이 이루어지는 피스톤에 의해 타격된 후, 이동하면서 피파쇄물을 파쇄하도록 동작한다. 이때, 유압 브레이커는 종래의 기술과 동일한 구성으로 이루어진 것으로, 여기에서는 유압 브레이커의 구체적인 구성에 대한 상세한 설명은 생략한다.2 is a perspective view of a chisel for a hydraulic breaker according to an embodiment of the present invention, FIG. 3 is an enlarged perspective view of part 'A' shown in FIG. 2, and FIG. 4 is an exploded perspective view of part 'A' shown in FIG. and FIG. 5 is a cross-sectional view of part 'A' shown in FIG. 3 . 2 to 5 , the chisel 100 for a hydraulic breaker according to an embodiment includes a chisel body 110 , a compression elastic body 120 , and an elastic spring 130 . Here, the chisel 100 for a hydraulic breaker operates to crush the shredding object while moving after being struck by a piston that reciprocates by hydraulic pressure inside the cylinder. At this time, the hydraulic breaker has the same configuration as in the prior art, and a detailed description of the specific configuration of the hydraulic breaker is omitted here.
상기 치즐몸체(110)는 유압에 의해 상하 방향으로 왕복 이동하는 피스톤에 의해 타격되는 축 형태를 가지는 부분이다. 이러한, 치즐몸체(110)의 하단에는 피스톤에 의해 하방으로 이동하면서 피파쇄물과 충돌시 파쇄가 이루어질 수 있도록 원뿔형의 파쇄부(111)가 마련된다. 여기서, 치즐몸체(110)는 이후 설명될 설치홈부(112)가 형성된 하측 테두리 부분으로부터 파쇄부(111)의 상측 테두리 부분까지 외경이 작아지도록 형성하여, 이후 설명될 압축탄성체(120) 및 탄성스프링(130)을 설치홈부(112)가 형성된 치즐몸체(110)의 외측에 쉽게 삽입 설치할 수 있게 한다.The chisel body 110 is a portion having an axial shape hit by a piston reciprocating in the vertical direction by hydraulic pressure. A conical crushing part 111 is provided at the lower end of the chisel body 110 so as to be crushed when it collides with a crushed object while moving downward by the piston. Here, the chisel body 110 is formed to have a smaller outer diameter from the lower edge portion where the installation groove portion 112 is formed to the upper edge portion of the crushing unit 111 to be described later, and the compression elastic body 120 and the elastic spring to be described later. The 130 can be easily inserted and installed on the outside of the chisel body 110 in which the installation groove 112 is formed.
그리고, 상기 치즐몸체(110)의 상하방향을 기준으로 상단과 하단 사이 일측에는 설치홈부(112)가 치즐몸체(110)의 외측면 둘레로 형성된다. 이러한, 설치홈부(112)는 이후 설명될 압축탄성체(120)와 탄성스프링(130)을 치즐몸체(110)의 일측에 걸림상태로 결합 설치되게 하여, 피스톤에 의한 치즐몸체(110)의 타격에 따른 관성력이 발생할 경우 압축탄성체(120)와 탄성스프링(130)을 안정적으로 압축이 이루어질 수 있게 연결 지지함과 더불어 일정시간이 경과한 후, 즉 관성력의 크기가 압축탄성체(120)와 탄성스프링(130)의 탄성복원력 크기보다 작게 되는 시점에는 압축탄성체(120)와 탄성스프링(130)이 원상태로 탄성복원할 수 있게 지지하는 역할을 한다.In addition, an installation groove 112 is formed around the outer surface of the chisel body 110 at one side between the upper end and the lower end in the vertical direction of the chisel body 110 . This, the installation groove 112 allows the compression elastic body 120 and the elastic spring 130 to be described later to be coupled and installed on one side of the chisel body 110 in a state of being caught on one side of the chisel body 110, so that the chisel body 110 by the piston is damaged. When a corresponding inertial force occurs, the compressive elastic body 120 and the elastic spring 130 are connected and supported so that compression can be stably made, and after a certain time elapses, that is, the magnitude of the inertial force increases with the compressive elastic body 120 and the elastic spring ( At a point in time when the size of the elastic restoring force of 130) becomes smaller than the size of the elastic restoring force, the compressive elastic body 120 and the elastic spring 130 serve to support the elastic restoration to the original state.
여기서, 상기 치즐몸체(110)의 설치홈부(112)는 치즐몸체(110)를 상측에서 하측으로 갈수록 직경이 작아지도록 테이퍼 형태로 형성되어, 피스톤에 의한 치즐몸체(110)의 타격시, 타격 응력이 파쇄부(111) 방향으로 안정적으로 전달되게 함과 더불어 관성에 따른 압축탄성체(120) 및 탄성스프링(130)의 압축시 압축력이 치즐몸체(110)의 내측 중심방향으로 전달되게 하면서 압축탄성체(120) 및 탄성스프링(130)에 의한 치즐몸체(110)의 안정적인 압축을 통한 진동 감소가 안정적으로 이루어지게 한다.Here, the installation groove 112 of the chisel body 110 is formed in a tapered shape such that the diameter of the chisel body 110 decreases from the upper side to the lower side. In addition to stably transmitting the crushing part 111 in the direction, the compressive elastic body 120 and the elastic spring 130 according to inertia transmit the compressive force in the inner center direction of the chisel body 110 while compressing the elastic body ( 120) and stably reducing vibration through stable compression of the chisel body 110 by the elastic spring 130.
그리고, 상기 설치홈부(112)의 상측 및 하측에 위치하는 치즐몸체(110)의 테두리부에는 설치홈부(112) 방향으로 돌출되게 이탈방지단(113)이 형성된다. 이러한, 이탈방지단(113)은 설치홈부(112)에 삽입 배치되는 압축탄성체(120)의 상단 및 하단 부분을 걸림되게 하는 바, 압축탄성체(120) 및 탄성스프링(130)이 치즐몸체(110)의 외측에 삽입 배치된 상태에서 압축되거나 압축상태에서 원상태로 탄성복원시 설치홈부(112)에서 이탈하는 것을 방지한다.In addition, a separation prevention end 113 is formed to protrude in the direction of the installation groove 112 on the edge of the chisel body 110 positioned above and below the installation groove 112 . The separation prevention end 113 is to engage the upper and lower portions of the compressed elastic body 120 inserted and disposed in the installation groove 112, and the compressed elastic body 120 and the elastic spring 130 are the chisel body 110. ) to prevent separation from the installation groove 112 when it is compressed in a state inserted and arranged on the outside or elastically restored from the compressed state to its original state.
또한, 상기 치즐몸체(110)의 설치홈부(112)가 형성된 부분에는 외측면 둘레로 접촉삽입홈(114)이 형성된다. 이러한, 접촉삽입홈(114)은 치즐몸체(110)의 상하방향, 즉 치즐몸체(110)의 축 방향으로 일정간격 이격되게 복수개가 형성된다. 그리고, 접촉삽입홈(114)은 치즐몸체(110)의 상측에서 하측 방향으로 갈수록 치즐몸체(110)의 직경이 작아지도록 테이퍼 형태로 형성된다. 이같이, 접촉삽입홈(114)은 테이퍼 형태로 형성되면서 압축탄성체(120)의 내주면과의 접촉면적을 증대되게 함과 더불어 압축탄성체(120)가 치즐몸체(110)에 안정적인 걸림 고정상태로 삽입 배치한다.In addition, a contact insertion groove 114 is formed around the outer surface of the chisel body 110 in which the installation groove portion 112 is formed. A plurality of the contact insertion grooves 114 are formed to be spaced apart from each other at regular intervals in the vertical direction of the chisel body 110 , that is, the axial direction of the chisel body 110 . Further, the contact insertion groove 114 is formed in a tapered shape such that the diameter of the chisel body 110 decreases from the upper side to the lower side of the chisel body 110 . As such, the contact insertion groove 114 is formed in a tapered shape to increase the contact area with the inner circumferential surface of the compressed elastic body 120 and the compressed elastic body 120 is inserted into the chisel body 110 in a stable locking state. do.
이러한, 상기 접촉삽입홈(114)은 피스톤에 의해 치즐몸체(110)의 타격으로 압축탄성체(120)와 탄성스프링(130)이 관성에 따라 압축될 때, 치즐몸체(110)의 내측 중심을 향해 압축력이 안정적으로 분산 전달되게 하고, 압축탄성체(120)가 압축 후 원상태로 복원도 안정적으로 이루어질 수 있게 압축탄성체(120)의 내주면을 걸림 지지하는 역할도 한다. 또한, 접촉삽입홈(114)은 압축탄성체(120)의 내주면에 형성된 접촉돌기(121)를 대응되게 삽입할 수 있게 하면서, 압축탄성체(120)의 내측면이 치즐몸체(110)의 외측면에 삽입상태로 안정적인 결합이 이루어지게 한다. 이같이, 치즐몸체(110)의 접촉삽입홈(114)과 압축탄성체(120)의 접촉돌기(121)를 대응되게 배치할 경우, 압축탄성체(120)의 내주면이 치즐몸체(110)의 외주면 상에 일정위치를 유지되게 하면서 피스톤에 의한 치즐몸체(110)의 타격시, 압축탄성체(120)의 관성에 따른 압축력이 치즐몸체(110)의 중심을 향해 분산 전달되게 하면서 치즐몸체(110)의 진동이 발생하는 것을 감소되게 한다.When the compression elastic body 120 and the elastic spring 130 are compressed according to the inertia of the chisel body 110 by the piston by the contact insertion groove 114, toward the inner center of the chisel body 110. The compressive force is stably distributed and transmitted, and the compressive elastic body 120 also serves to support the inner circumferential surface of the compressed elastic body 120 so that it can be stably restored to its original state after compression. In addition, the contact insertion groove 114 enables the corresponding insertion of the contact protrusion 121 formed on the inner circumferential surface of the compressed elastic body 120 , and the inner surface of the compressed elastic body 120 is on the outer surface of the chisel body 110 . Stable coupling is achieved in the inserted state. In this way, when the contact insertion groove 114 of the chisel body 110 and the contact protrusion 121 of the compressed elastic body 120 are disposed to correspond to each other, the inner circumferential surface of the compressed elastic body 120 is on the outer circumferential surface of the chisel body 110 When the chisel body 110 is hit by the piston while maintaining a certain position, the compression force according to the inertia of the compressed elastic body 120 is distributed and transmitted toward the center of the chisel body 110, and the vibration of the chisel body 110 is to reduce what is happening.
상기 압축탄성체(120)는 유압에 의해 피스톤을 하방으로 이동시켜 피스톤의 하측이 치즐몸체(110)와 접촉되면서 치즐몸체(110)의 상측을 타격할 때 압축된 후 일정시간 경과 후 다시 원상태로 탄성복원되면서 치즐몸체(110)의 진동을 흡수하면서 타격응력이 치즐몸체(110)의 축 방향으로 직선적으로 전달이 이루어지게 하는 부분이다. 즉, 압축탄성체(120)는 유압에 의한 피스톤의 하방 이동으로 치즐몸체(110)를 타격시, 관성력을 통해 치즐몸체(110)의 내측 중심 방향을 향해 압축되면서 치즐몸체(110)에 압축력을 전달하고, 이를 통해 치즐몸체(110)의 진동을 흡수한다. 이같이, 압축탄성체(120)는 피스톤으로 치즐몸체(110) 타격시, 치즐몸체(110)에서 발생하는 진동을 흡수하여 타격응력이 치즐몸체(110)의 축 방향으로 직선적으로 전달되게 하면서 피파쇄물에 대한 타격력을 증대되게 한다.The compressed elastic body 120 moves the piston downward by hydraulic pressure, and is compressed when the lower side of the piston is in contact with the chisel body 110 and hits the upper side of the chisel body 110. After a certain period of time, it is elastic again to its original state It is a part that absorbs the vibration of the chisel body 110 while being restored and allows the striking stress to be transmitted linearly in the axial direction of the chisel body 110 . That is, when the compressive elastic body 120 hits the chisel body 110 by the downward movement of the piston by hydraulic pressure, it is compressed toward the inner center of the chisel body 110 through an inertial force while transmitting the compressive force to the chisel body 110 . and absorbs the vibration of the chisel body 110 through this. In this way, the compressive elastic body 120 absorbs vibrations generated in the chisel body 110 when the chisel body 110 is struck with a piston so that the striking stress is transmitted linearly in the axial direction of the chisel body 110 to the crushed object. to increase striking power.
더불어, 상기 압축탄성체(120)는 압축된 상태에서 일정시간이 경과한 후, 즉, 피스톤의 타격에 의해 발생된 관성력의 크기가 탄성복원력의 크기보다 작게 되는 시점에는 원상태로 탄성복원된 후, 치즐몸체(110)가 피파쇄물을 타격하면서 하단에서 상단으로 전달되는 진동에 대해서도 관성력에 의해 압축상태로 감소되게 한다. 이같이, 치즐몸체(110)의 하단이 피파쇄물을 타격하면서 치즐몸체(110)의 하단에서 상단으로 전달되는 진동이 감소될 경우, 치즐몸체(110)의 외측면과 유압 브레이커의 내벽 사이의 간격을 안정적으로 유지하여 치즐몸체(110)의 외측면과 유압 브레이커 내벽의 접촉에 따른 손상을 방지함과 더불어 치즐몸체(110)가 이후 다시 피스톤에 의해 타격되는 위치를 정위치에 유지되게 하면서 안정적인 타격력이 발생되게 한다.In addition, the compressed elastic body 120 is elastically restored to its original state after a certain period of time has elapsed in the compressed state, that is, when the magnitude of the inertial force generated by the impact of the piston becomes smaller than the magnitude of the elastic restoring force, the chisel The body 110 is reduced to a compressed state by the inertial force even with respect to the vibration transmitted from the lower end to the upper end while striking the object to be shredded. As such, when the vibration transmitted from the lower end to the upper end of the chisel body 110 is reduced while the lower end of the chisel body 110 hits the crushed object, the distance between the outer surface of the chisel body 110 and the inner wall of the hydraulic breaker is reduced. Stable striking force while stably maintaining the chisel body 110 to prevent damage due to the contact between the outer surface of the chisel body 110 and the inner wall of the hydraulic breaker and maintaining the position where the chisel body 110 is hit by the piston again afterward make it happen
이러한, 상기 압축탄성체(120)는 피스톤으로 치즐몸체(110)의 타격시 관성력에 의해 압축되면서 치즐몸체(110)의 내측 중심 방향으로 압축력을 전달할 수 있도록 치즐몸체(110)의 외측, 보다 상세하게는 설치홈부(112)에 삽입되도록 치즐몸체(110)에 삽입상태로 설치한다. 여기서, 압축탄성체(120)는 피스톤의 하방 이동으로 치즐몸체(110) 타격시, 관성력에 의해 압축된 후, 일정시간 경과 후에는 다시 원상태로 탄성복원하도록 탄성을 가지는 연질의 고무나 합성수지로 형성될 수 있다. 따라서, 압축탄성체(120)는 설치홈부(112)에 배치되도록 치즐몸체(110)에 삽입 설치하고자 할 경우, 내경이 커지도록 힘을 가해 벌린 상태에서 치즐몸체(110)의 단부에서 설치홈부(112)로 삽입되게 이동 배치한 후, 내경이 커지게 하기 위해 가한 힘을 해제시 자체의 탄성 복원력에 의해 치즐몸체(110)의 설치홈부(112)가 형성된 부분에 결합이 이루어지게 된다.Such, the compressive elastic body 120 is compressed by the inertial force when the chisel body 110 is struck with a piston so as to transmit the compressive force in the inner center direction of the chisel body 110 outside of the chisel body 110, more specifically is installed in the inserted state in the chisel body 110 so as to be inserted into the installation groove 112 . Here, the compressive elastic body 120 is compressed by the inertial force when the chisel body 110 is struck by the downward movement of the piston, and after a certain period of time, it is formed of soft rubber or synthetic resin having elasticity to elastically restore to its original state. can Therefore, when the compressed elastic body 120 is inserted into the chisel body 110 to be disposed in the installation groove portion 112, the installation groove portion 112 at the end of the chisel body 110 in a state in which it is spread by applying force to increase the inner diameter. ) to be inserted and disposed, when the force applied to increase the inner diameter is released, the chisel body 110 is coupled to the portion where the installation groove 112 is formed by its own elastic restoring force.
그리고, 상기 압축탄성체(120)는 치즐몸체(110)의 외측에 삽입배치할 수 있도록 양단을 개방시킨 관 형태를 가진다. 이때, 압축탄성체(120)의 내주면은 치즐몸체(110)의 설치홈부(112)가 형성된 외측면 부분에 대응되게 삽입될 수 있도록 상측에서 하측으로 갈수록 내경 크기가 작아지도록 형성된다. 또한, 압축탄성체(120)의 내주면에는 치즐몸체(110)의 설치홈부(112)가 형성된 접촉삽입홈(114)에 대응되게 삽입되도록 복수의 접촉돌기(121)가 돌출되게 형성됨으로써, 압축탄성체(120) 및 탄성스프링(130)의 압축시 치즐몸체(110) 내측 중심방향으로의 압축력 전달이 안정적으로 전달되게 함과 더불어 압축탄성체(120)의 탄성복원시 설치홈부(112)의 상측 및 하측에 위치하는 치즐몸체(110)의 테두리부로 응력이 집중되는 것을 차단하면서 압축탄성체(120)가 치즐몸체(110)의 설치홈부(112) 상에서 이탈되는 것을 방지한다.In addition, the compression elastic body 120 has a tube shape with both ends open so that it can be inserted and disposed on the outside of the chisel body 110 . At this time, the inner circumferential surface of the compressed elastic body 120 is formed such that the inner diameter size decreases from the upper side to the lower side so that the installation groove 112 of the chisel body 110 can be inserted to correspond to the formed outer surface portion. In addition, a plurality of contact projections 121 are formed to protrude to be inserted into the contact insertion groove 114 in which the installation groove portion 112 of the chisel body 110 is formed on the inner circumferential surface of the compressed elastic body 120, so that the compressed elastic body ( 120) and the elastic spring 130 during compression of the chisel body 110 in the inner central direction to be transmitted stably, as well as to the upper and lower sides of the installation groove 112 when the elastic restoration of the compression elastic body 120 is It prevents the compressive elastic body 120 from being separated from the installation groove 112 of the chisel body 110 while blocking the concentration of stress to the rim of the chisel body 110 .
도 6을 참조하면, 상기 압축탄성체(120)의 외주면에는 상측에서 하측 방향으로 계단형태의 다단부(122)가 형성될 수 있다. 이러한, 다단부(122)는 압축탄성체(120)를 상측에서 하측 방향에 대해 탄성력을 다르게 하면서 압축탄성체(120)의 상측에서 하측 방향 위치에 상관없이 압축탄성체(120)의 압축력을 치즐몸체(110) 내측 방향으로 안정적인 분산 전달이 이루어지게 함과 더불어 작업자의 파지 또는 별도의 지그수단(도면미도시)를 통한 안정적인 고정을 가능하게 하면서 치즐몸체(110) 외측에 삽입 설치를 쉽게 할 수 있게 한다.Referring to FIG. 6 , a step-shaped multi-end portion 122 may be formed on the outer peripheral surface of the compressive elastic body 120 in a direction from the upper side to the lower side. The multi-end portion 122 applies the compressive force of the compressive elastic body 120 to the chisel body 110 regardless of the position from the upper side to the lower side of the compressive elastic body 120 while varying the elastic force for the compressive elastic body 120 from the upper side to the lower side. ) It enables stable dispersion transmission in the inward direction and enables stable fixation through the operator's grip or a separate jig means (not shown), while making it easy to insert and install on the outside of the chisel body 110 .
상기 탄성스프링(130)은 압축탄성체(120)를 탄성 지지하는 부분이다. 더불어, 탄성스프링(130)은 유압에 의해 피스톤을 하방으로 이동시켜 피스톤의 하측이 치즐몸체(110)와 접촉되면서 치즐몸체(110)를 타격할 때, 압축된 후 일정시간 경과 후 다시 원상태로 탄성복원되면서 치즐몸체(110)의 타격으로부터 발생된 진동을 안정적으로 흡수할 수 있게 하는 부분이다. 즉, 탄성스프링(130)은 앞서 설명한 압축탄성체(120)와 마찬가지로 유압에 의한 피스톤의 하방 이동으로 치즐몸체(110)를 타격시, 관성력을 통해 압축되면서 치즐몸체(110)의 내측 중심 방향으로 압축력을 전달하고, 이를 통해 치즐몸체(110)에 발생하는 진동을 흡수한다. 이같이, 탄성스프링(130)은 피스톤으로 치즐몸체(110)를 타격시, 치즐몸체(110)의 내측 중심 방향으로 압축되는 압축탄성체(120)의 압축지속 시간 및 압축력을 증대시키고, 이를 통해 치즐몸체(110)의 내측 중심 방향으로의 압축력을 더욱 증대시켜 치즐몸체(110)에 대한 진동 흡수율을 증대되게 함과 더불어 치즐몸체(110)로의 타격응력이 치즐몸체(110)의 축 방향에 나란한 직선형으로 전달되게 하면서 타격력을 증대되게 한다.The elastic spring 130 is a portion that elastically supports the compression elastic body (120). In addition, when the elastic spring 130 moves the piston downward by hydraulic pressure and hits the chisel body 110 while the lower side of the piston comes into contact with the chisel body 110, it is compressed and returned to its original state after a certain period of time has elapsed. It is a part that can stably absorb the vibration generated from the blow of the chisel body 110 while being restored. That is, when the elastic spring 130 hits the chisel body 110 by the downward movement of the piston by hydraulic pressure, like the compressed elastic body 120 described above, the elastic spring 130 is compressed through an inertial force while compressing the chisel body 110 in the direction of the inner center of the compressive force. to absorb the vibration generated in the chisel body 110 through this. As such, when the elastic spring 130 hits the chisel body 110 with a piston, the compression duration and compression force of the compressed elastic body 120 compressed in the inner center direction of the chisel body 110 are increased, and through this, the chisel body By further increasing the compression force in the inner center direction of the chisel body 110, the vibration absorption rate for the chisel body 110 is increased, and the striking stress on the chisel body 110 is a straight line parallel to the axial direction of the chisel body 110. It transmits and increases the striking power.
더불어, 상기 탄성스프링(130)은 압축된 상태에서 일정시간이 경과한 후, 즉, 관성력의 크기가 탄성복원력의 크기보다 작게 되는 시점에는 원상태로 탄성복원 운동하면서 이후 치즐몸체(110)의 타격시 다시 관성력에 의해 하측에서 상측 방향으로의 압축이 이루어지게 하면서 치즐몸체(110)의 하단에서 상단으로 전달되는 진동도 안정적으로 흡수할 수 있게 한다.In addition, the elastic spring 130 is in the compressed state after a certain period of time has elapsed, that is, when the magnitude of the inertial force becomes smaller than the magnitude of the elastic restoring force, the elastic spring 130 returns to its original state when the chisel body 110 is hit. Again, the vibration transmitted from the lower end to the upper end of the chisel body 110 can be stably absorbed while compression is made from the lower side to the upper side by the inertial force.
이러한, 상기 탄성스프링(130)은 피스톤으로 치즐몸체(110)의 타격시 관성력에 의해 압축되면서 압축탄성체(120)의 압축력을 증대시킨 상태로 치즐몸체(110)로 전달이 이루어질 수 있도록 치즐몸체(110)의 설치홈부(112)가 형성된 부분에 배치되도록 압축탄성체(120)의 내부에 삽입상태로 결합 설치한다. 보다 바람직하게는 탄성스프링(130)은 압축탄성체(120)의 내측에 일체상태로 결합 배치되도록 압축탄성체(120)를 금형에 의한 성형시 금형 상에 위치시킨 상태에서 일체상태로 성형이 이루어진 구조로 이루어질 수 있다. 따라서, 탄성스프링(130)은 압축탄성체(120)와 함께 내경이 커지도록 힘을 가해 벌린 상태에서 치즐몸체(110)의 단부에서 설치홈부(112)로 삽입되게 이동 배치한 후, 내경이 커지도록 가한 힘을 해제시 자체의 탄성 복원력 및 압축탄성체(120)의 탄성 복원력에 의해 치즐몸체(110)의 설치홈부(112)가 형성된 부분에 결합이 이루어지게 된다.Such, the elastic spring 130 is compressed by the inertial force when the chisel body 110 is hit with a piston, and the chisel body ( The installation groove 112 of the 110) is installed in an inserted state inside the compressed elastic body 120 so as to be disposed in the formed portion. More preferably, the elastic spring 130 is formed in an integral state in a state where the compression elastic body 120 is placed on the mold when the compression elastic body 120 is molded by a mold so that it is coupled and disposed inside the compression elastic body 120 in an integral state. can be done Therefore, the elastic spring 130 is moved to be inserted into the installation groove 112 from the end of the chisel body 110 in a state in which the inner diameter is increased by applying a force to increase the inner diameter together with the compressed elastic body 120, and then the inner diameter is increased. When the applied force is released, coupling is made to the portion where the installation groove 112 of the chisel body 110 is formed by its own elastic restoring force and the elastic restoring force of the compressed elastic body 120 .
여기서, 상기 탄성스프링(130)은 치즐몸체(110)의 외측면을 감싸는 상태로 삽입 배치할 수 있도록 코일형의 스프링 구조를 가진다. 그리고, 탄성스프링(130)은 치즐몸체(110)에 삽입 배치시, 치즐몸체(110)의 상측에서 하측 방향으로 갈수록 내경크기가 작아지게 형성된다. 이같이, 탄성스프링(130)은 치즐몸체(110)의 축 방향을 기준으로 상측에서 하측 방향으로 갈수록 내경크기가 작아지게 형성되고, 이를 통해 관성력에 의한 압축이 상단에서 하단 부분까지 전체적으로 골고루 안정적으로 이루어지게 하는 바, 피스톤의 하방 이동으로 치즐몸체(110) 타격시, 관성력에 의한 압축이 안정적으로 이루어지고 이를 통해 치즐몸체(110)의 내측 중심방향으로의 압축력을 전달하여 치즐몸체(110)에 대한 진동 흡수가 안정적으로 이루어지게 한다.Here, the elastic spring 130 has a coil-type spring structure so that it can be inserted and disposed while enclosing the outer surface of the chisel body 110 . And, when the elastic spring 130 is inserted into the chisel body 110, the inner diameter of the chisel body 110 is formed to decrease from the upper side to the lower side. As such, the elastic spring 130 is formed to have a smaller inner diameter as it goes from the upper side to the lower side with respect to the axial direction of the chisel body 110, and through this, compression by the inertial force is uniformly and stably performed throughout from the upper end to the lower end. When the chisel body 110 is struck by the downward movement of the piston, the compression by the inertial force is stably made, and through this, the compression force is transmitted in the inner center direction of the chisel body 110 for the chisel body 110. Vibration absorption is stable.
또한, 도 7과 같이, 상기 탄성스프링(130)의 상단 및 하단에는 탄성스프링(130)의 테두리 부분을 연결 고정되게 하는 걸림고리부(131)를 결합 구비할 수 있다. 이러한, 걸림고리부(131)는 탄성스프링(130)의 압축상태에서 탄성복원시 탄성스프링(130)의 상단 테두리 및 하단 테두리 부분이 일정 크기 이상으로 팽창하는 것을 방지하면서 탄성스프링(130)을 압축탄성체(120)의 내측에 일체 상태로 삽입 형성시, 탄성스프링(130)의 상단 테두리 및 하단 테두리 부분이 압축탄성체(120)의 상측 및 하측으로 돌출되는 것을 방지할 수 있게 한다. 여기서, 걸림고리부(131)는 일측을 개방시킨 링 구조를 가진다. 그리고, 걸림고리부(131)의 일측에는 관통공(132)이 형성되어, 압축탄성체(120)의 내측에 탄성스프링(130)을 일체 성형시, 압축탄성체(120)가 걸림고리부(131)의 위치에도 안정적으로 들어찬 상태로 성형될 수 있게 한다.In addition, as shown in Fig. 7, the upper and lower ends of the elastic spring 130 may be provided with a locking ring portion 131 for connecting and fixing the edge portion of the elastic spring 130. This, the engaging ring part 131 compresses the elastic spring 130 while preventing the upper and lower edge portions of the elastic spring 130 from expanding beyond a certain size when elastically restored from the compressed state of the elastic spring 130 . When formed integrally with the inside of the elastic body 120, it is possible to prevent the upper and lower edge portions of the elastic spring 130 from protruding upwards and downwards of the compression elastic body 120 . Here, the locking ring part 131 has a ring structure with one side open. And, a through hole 132 is formed in one side of the engaging ring portion 131, and when the elastic spring 130 is integrally molded inside the compression elastic body 120, the compression elastic body 120 is the engaging ring portion 131. It enables it to be molded in a stable state even in the position of
이같이, 상기 압축탄성체(120)와 탄성스프링(130)은 유압에 의한 피스톤의 하방 이동으로 치즐몸체(110) 타격시, 관성력에 의해 압축되면서 치즐몸체(110)의 내측 중심 방향으로 압축력을 전달하여 치즐몸체(110)의 진동을 흡수하면서 치즐몸체(110)를 통해 전달되는 타격응력이 치즐몸체(110)의 축 방향에 나란한 직선방향으로 집중상태로 이동되게 하는 바, 피파쇄물에 대한 타격력을 증대되게 한다. 또한, 압축탄성체(120)와 탄성스프링(130)은 치즐몸체(110)의 피파쇄물 타격시, 치즐몸체(110)에서 발생되는 관성에 의한 압축력을 통해 치즐몸체(110)의 하단에서 상단으로 전달되는 진동도 감소되게 하는 바, 치즐몸체(110)의 외측면과 유압 브레이커의 내벽 사이의 간격을 안정적으로 유지하여 치즐몸체(110)의 외측면과 유압 브레이커 내벽의 접촉에 따른 손상을 방지함과 더불어 치즐몸체(110)가 이후 다시 피스톤에 의해 타격되는 위치를 정위치에 유지되게 하면서 안정적인 타격력이 발생되게 한다.In this way, the compressive elastic body 120 and the elastic spring 130 are compressed by the inertial force when the chisel body 110 is hit by the downward movement of the piston by hydraulic pressure. While absorbing the vibration of the chisel body 110, the striking stress transmitted through the chisel body 110 is moved in a concentrated state in a straight line parallel to the axial direction of the chisel body 110, increasing the striking force against the crushed object make it In addition, the compression elastic body 120 and the elastic spring 130 are transmitted from the lower end to the upper end of the chisel body 110 through the compressive force due to the inertia generated in the chisel body 110 when the crushed object of the chisel body 110 is struck. As a result of reducing vibration, the distance between the outer surface of the chisel body 110 and the inner wall of the hydraulic breaker is stably maintained to prevent damage due to contact between the outer surface of the chisel body 110 and the inner wall of the hydraulic breaker In addition, a stable striking force is generated while the chisel body 110 maintains the position at which it is hit by the piston again afterward.
여기서, 상기 압축탄성체(120)와 탄성스프링(130)은 서로 다른 비중, 즉 연성을 가지는 압축탄성체(120)의 비중보다 금속으로 이루어진 탄성스프링(130)의 비중이 높으므로 탄성스프링(130)의 운동에너지도 높아지게 된다. 따라서, 피스톤이 치즐몸체(110)를 타격시, 관성력에 의해 압축탄성체(120)과 탄성스프링(130)의 서로 다른 압축력이 치즐몸체(110)의 내측 중심 방향으로 전달되게 하면서 치즐몸체(110)에 발생되는 진동 흡수가 안정적으로 이루어지게 한다.Here, since the specific gravity of the elastic spring 130 made of metal is higher than the specific gravity of the compression elastic body 120 and the elastic spring 130 having different specific gravity, that is, the elastic spring 130 having ductility is higher than that of the elastic spring 130. The kinetic energy also increases. Therefore, when the piston strikes the chisel body 110, the different compressive forces of the compressive elastic body 120 and the elastic spring 130 by the inertial force are transmitted to the inner center of the chisel body 110, while the chisel body 110. Vibration absorption is made stable.
또한, 일 실시예에 따른 유압브레이커용 치즐은, 압축탄성체(120) 외측에 탄성을 가지는 링 형태의 보조압축부재(도면미도시)를 삽입 구비할 수도 있다. 이러한, 보조압축부재는 압축탄성체(120) 및 탄성스프링(130)의 압축시, 압축탄성체(120)의 외주면을 지지하면서 압축탄성체(120)의 터짐을 방지함과 더불어 압축탄성체(120)가 치즐몸체(110)에서 이탈하지 않도록 안정적인 고정상태를 유지할 수 있게 한다. 또한, 보조압축부재는 압축탄성체(120) 및 탄성스프링(130)의 압축시, 치즐몸체(110)의 내측 방향으로 압축력 전달이 안정적으로 이루어지게 하면서 피스톤에 의한 치즐몸체(110)의 타격시 치즐몸체(110)의 진동 감소를 통해 피파쇄물에 대한 타격력을 안정적으로 증대시킬 수 있게 한다. 여기서, 보조압축부재는 압축탄성체(120) 외측으로의 설치를 쉽게 할 수 있게 함과 더불어 압축탄성체(120) 및 탄성스프링(130)의 압축 및 원상태로의 복원이 안정적으로 이루어질 수 있도록 일측에 내외측을 연결하는 개방부가 형성된 링 구조를 가지는 것이 바람직하다.In addition, the chisel for a hydraulic breaker according to an embodiment may include an auxiliary compression member (not shown) in the form of a ring having elasticity inserted outside the compression elastic body 120 . This auxiliary compression member prevents the compression elastic body 120 from bursting while supporting the outer circumferential surface of the compressive elastic body 120 when the compressive elastic body 120 and the elastic spring 130 are compressed, and the compressive elastic body 120 is a chisel. It makes it possible to maintain a stable fixed state so as not to depart from the body 110 . In addition, the auxiliary compression member stably transmits the compressive force in the inner direction of the chisel body 110 when the compression elastic body 120 and the elastic spring 130 are compressed while the chisel body 110 is hit by the piston. By reducing the vibration of the body 110, it is possible to stably increase the striking force against the crushed object. Here, the auxiliary compression member is provided on one side so that the compression elastic body 120 and the elastic spring 130 can be compressed and restored to their original state stably, as well as making it easy to install the compression elastic body 120 outside. It is preferable to have a ring structure in which an opening connecting the outside is formed.
도 8의 (a)는 종래 유압브레이커용 치즐이 철판을 타격시, 파쇄부에서 가속도를 측정한 시뮬레이션 결과 이미지이고, 도 8의 (b)는 본 발명의 유압브레이커용 치즐이 철판을 타격시 파쇄부에서 가속도를 측정한 시뮬레이션 결과 이미지이다. 보다 상세하게는 도 8의 (a)와 (b)는 14ton 굴삭기로 고정된 500t 철판을 Z축으로 1도 기울인 상태로 타격 했을 때, 치즐의 파쇄부에서 가속도를 측정한 결과, 도 8의 (a)와 같이 종래의 유압브라이커용 치즐에서는 최대 50,000 m/sec2 의 최대 가속도 값이 측정되고, 도 8의 (b)와 같이 본 발명의 일 실시예에 따른 유압브레이커용 치즐(100)은 파쇄부(111)에서 측정된 최대 가속도가 30,000 m/sec2 로 40%정도 감소된 가속도 값을 가지는 바, 이를 통해 일 실시예의 유압브레이커용 치즐(100)은 타격시 압축탄성체(120)와 탄성스프링(130)의 관성에 따른 압축력이 치즐몸체(110)로 전달되면서 진동 및 소음을 감소시킴을 알 수 있다.Figure 8 (a) is a simulation result image of measuring the acceleration in the crushing part when the conventional chisel for a hydraulic breaker hits the iron plate, and Figure 8 (b) is the crushing when the chisel for the hydraulic breaker of the present invention hits the iron plate. This is an image of the simulation result obtained by measuring the acceleration in the part. In more detail, (a) and (b) of Fig. 8 shows the results of measuring the acceleration at the crushing part of the chisel when a 500t steel plate fixed with a 14ton excavator is struck with an inclination of 1 degree in the Z-axis. As shown in a), in the conventional chisel for a hydraulic breaker, a maximum acceleration value of 50,000 m/sec 2 is measured, and the chisel 100 for a hydraulic breaker according to an embodiment of the present invention as shown in FIG. The maximum acceleration measured by the crushing unit 111 has an acceleration value reduced by about 40% to 30,000 m/sec 2 . Through this, the chisel 100 for a hydraulic breaker according to an embodiment is a compressive elastic body 120 and elasticity at the time of striking. It can be seen that the compression force according to the inertia of the spring 130 is transmitted to the chisel body 110 to reduce vibration and noise.
이와 같이, 구성되는 일 실시예에 따른 유압 브레이커용 치즐의 피스톤에 의한 타격 및 피파쇄물의 타격시 발생하는 진동의 흡수 작용을 설명하면 다음과 같다.As described above, the absorption action of vibrations generated when the piston of the chisel for a hydraulic breaker according to an embodiment configured as described above is struck by the piston and the shredding object is described as follows.
먼저, 유압에 의해 피스톤이 하방으로 이동하면 피스톤의 하단이 치즐몸체(110)의 상단을 타격하게 된다.First, when the piston moves downward by hydraulic pressure, the lower end of the piston hits the upper end of the chisel body 110 .
이때, 상기 압축탄성체(120)와 탄성스프링(130)은 관성력에 의해 압축되면서 치즐몸체(110)의 내측 중심 방향을 향해 압축력을 가하게 되고, 이를 통해 치즐몸체(110)의 진동을 감소되게 한다At this time, the compressive elastic body 120 and the elastic spring 130 are compressed by the inertial force and apply a compressive force toward the inner center of the chisel body 110, thereby reducing the vibration of the chisel body 110.
이렇게, 상기 치즐몸체(110)의 상단에서 하단으로 타격 응력이 전달될 때, 치즐몸체(110)의 진동을 감소되면서 치즐몸체(110)의 상단에서 하단으로 이동하는 타격 응력이 치즐몸체(110)의 중심에서 축 방향에 나란한 직선방향으로 전달되는 바, 피파쇄물에 대한 타격력이 증대된다.In this way, when the striking stress is transmitted from the top to the bottom of the chisel body 110, the vibration of the chisel body 110 is reduced while the hitting stress moving from the top to the bottom of the chisel body 110 is the chisel body 110. As it is transmitted in a straight line parallel to the axial direction from the center of the
반대로, 상기 치즐몸체(110)의 하단이 피파쇄물을 타격하면서 치즐몸체(110)의 상단에서 하단으로 충격 반발력이 전달될 때, 압축탄성체(120)와 탄성스프링(130)은 관성력에 의해 압축되면서 치즐몸체(110)의 내측 중심 방향을 향해 압축력을 가하게 되고, 이를 통해 치즐몸체(110)의 진동을 감소되게 한다.Conversely, when the impact repulsive force is transmitted from the upper end to the lower end of the chisel body 110 while the lower end of the chisel body 110 hits the crushed object, the compressive elastic body 120 and the elastic spring 130 are compressed by the inertial force. A compressive force is applied toward the inner center of the chisel body 110 , thereby reducing vibration of the chisel body 110 .
이같이, 상기 치즐몸체(110)의 진동이 감소되면 피파쇄물을 타격한 후 충격 반발력에 의해 상측으로 이동시에도 치즐몸체(110)의 외측면과 유압 브레이커의 내벽 사이의 간격을 안정적으로 유지하여 치즐몸체(110)의 외측면과 유압 브레이커 내벽의 접촉에 따른 손상을 방지함과 더불어 치즐몸체(110)가 이후 다시 피스톤에 의해 타격되는 위치를 정위치에 유지되게 하면서 이후 피스톤에 의한 안정적인 타격력이 발생되게 한다.In this way, when the vibration of the chisel body 110 is reduced, even when the chisel body 110 moves upward by the impact repulsive force after hitting the crushed object, the distance between the outer surface of the chisel body 110 and the inner wall of the hydraulic breaker is stably maintained to keep the chisel body In addition to preventing damage due to the contact between the outer surface of the 110 and the inner wall of the hydraulic breaker, the chisel body 110 maintains the position hit by the piston again in the correct position, and then a stable striking force by the piston is generated. do.
이와 같은, 일 실시예의 유압 브레이커용 치즐은, 치즐몸체(110)의 설치홈부(112)에 압축탄성체(120)와 탄성스프링(130)을 삽입 설치한 바, 피스톤을 통해 치즐몸체(110)의 타격시, 압축탄성체(120)와 탄성스프링(130)이 관성력에 의해 압축되면서 치즐몸체(110)의 내측 중심 방향으로 압축력을 전달하여 치즐몸체(110)의 진동 감소가 이루어지게 하는 바, 소음 감소 및 피파쇄물에 대해 타격력을 증대되게 한다. 더불어, 치즐몸체(110)의 피파쇄물의 타격을 통한 충격 반발력도 압축탄성체(120)와 탄성스프링(130)이 관성력에 의해 압축되면서 치즐몸체(110)의 내측 중심 방향으로 압축력을 전달하여 치즐몸체(110)의 진동 감소가 이루어지게 하는 바, 소음 감소 및 치즐몸체(110)가 이후 다시 피스톤에 의해 타격되는 위치를 정위치에 유지되게 하면서 안정적인 타격력이 발생되게 한다.As such, in the chisel for a hydraulic breaker of an embodiment, the compression elastic body 120 and the elastic spring 130 are inserted and installed in the installation groove 112 of the chisel body 110, and the chisel body 110 through the piston. When hitting, the compressive elastic body 120 and the elastic spring 130 are compressed by the inertial force, and the compressive force is transmitted to the inner center direction of the chisel body 110 to reduce the vibration of the chisel body 110. Bar noise reduction and to increase the striking force against the crushed object. In addition, the chisel body 110 transmits the compressive force to the inner center direction of the chisel body 110 while the compressive elastic body 120 and the elastic spring 130 are compressed by the inertial force in the impact repulsive force through the blow of the crushed object of the chisel body 110 . As the vibration reduction of 110 is made, a stable striking force is generated while reducing noise and maintaining the position where the chisel body 110 is hit by the piston again afterward at the correct position.
본 발명은 도면에 도시된 실시예를 참고로 설명되었으나 이는 예시적인 것에 불과하며, 본 기술 분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 다른 실시예가 가능하다는 점을 이해할 것이다. 따라서, 본 발명의 진정한 기술적 보호 범위는 첨부된 청구범위의 기술적 사상에 의하여 정해져야 할 것이다.Although the present invention has been described with reference to the embodiment shown in the drawings, which is merely exemplary, it will be understood by those skilled in the art that various modifications and equivalent other embodiments are possible therefrom. Accordingly, the true technical protection scope of the present invention should be defined by the technical spirit of the appended claims.

Claims (5)

  1. 유압 브레이커의 내부에 설치되어 왕복운동하는 피스톤에 의해 타격되는 유압 브레이커용 치즐에 있어서,In the chisel for a hydraulic breaker installed inside the hydraulic breaker and struck by a reciprocating piston,
    하단에는 원뿔형의 파쇄부가 마련되고, 일측에는 상측에서 하측으로 갈수록 직경이 작아지도록 테이퍼진 설치홈부가 형성된 축 형태의 치즐몸체와;A chisel body in the form of a shaft having a conical crushing portion provided at the lower end and a tapered installation groove portion formed on one side to decrease in diameter from the upper side to the lower side;
    상기 치즐몸체의 외측에 삽입 배치되도록 설치홈부에 설치하며, 피스톤이 치즐몸체를 타격시, 관성에 의해 치즐몸체 내측 방향으로 압축되면서 치즐몸체의 축방향을 따라 이동하는 진동을 흡수 저감되도록 탄성을 가지는 연질의 압축탄성체; 및It is installed in the installation groove so as to be inserted and disposed on the outside of the chisel body, and when the piston hits the chisel body, it is compressed inwardly by inertia and has elasticity so as to absorb and reduce vibrations moving along the axial direction of the chisel body soft compressible elastomer; and
    상기 치즐몸체의 외측에 삽입 배치할 수 있게 압축탄성체의 내측에 일체상태로 성형 결합되게 설치하여, 압축탄성체를 탄성 지지함과 더불어 피스톤이 치즐몸체를 타격시, 관성에 의해 치즐몸체 내측 방향으로 압축되면서 압축탄성체가 치즐몸체의 내측 방향으로 압축되는 압축력을 증대시켜 치즐몸체의 축방향을 따라 이동하는 진동의 흡수율이 증대되게 하도록 탄성을 가지는 코일형의 탄성스프링;을 포함하는 유압 브레이커용 치즐.It is installed to be integrally molded and coupled to the inside of the compressive elastic body so that it can be inserted and disposed on the outside of the chisel body, while elastically supporting the compressive elastic body, and when the piston hits the chisel body, it is compressed in the inner direction of the chisel body by inertia A chisel for a hydraulic breaker including; a coil-type elastic spring having elasticity so that the compression elastic body is compressed in the inner direction of the chisel body and the absorption rate of vibration moving along the axial direction of the chisel body is increased.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 설치홈부의 상측 및 하측에 위치하는 치즐몸체의 테두리부에는 압축탄성체의 상단 및 하단 부분을 걸림시키도록 설치홈부 방향으로 돌출된 이탈방지단이 형성된 유압 브레이커용 치즐.The chisel for a hydraulic breaker is formed with a separation prevention end protruding in the direction of the installation groove so as to catch the upper and lower portions of the compressed elastic body on the edge of the chisel body located on the upper and lower sides of the installation groove.
  3. 청구항 1 또는 청구항 2에 있어서,The method according to claim 1 or 2,
    상기 치즐몸체의 설치홈부가 형성된 부분에는 상하방향으로 일정간격 이격되게 복수의 접촉삽입홈이 형성되고,A plurality of contact insertion grooves are formed in a portion of the chisel body at regular intervals in the vertical direction in which the installation groove portion is formed,
    상기 압축탄성체의 내주면에는 접촉삽입홈에 대응되게 삽입되도록 접촉돌기가 돌출 형성된 유압 브레이커용 치즐.A chisel for a hydraulic breaker in which a contact protrusion protrudes to be inserted into the contact insertion groove on the inner circumferential surface of the compressed elastic body.
  4. 청구항 1에 있어서,The method according to claim 1,
    상기 탄성스프링의 내경 크기는 치즐몸체의 상단에서 하단 방향으로 갈수록 작아지게 형성된 유압 브레이커용 치즐.The size of the inner diameter of the elastic spring is a chisel for a hydraulic breaker formed to decrease from the top to the bottom of the chisel body.
  5. 청구항 3에 있어서,4. The method according to claim 3,
    상기 접촉삽입홈은 치즐몸체의 상측에서 하측방향으로 갈수록 치즐몸체의 직경이 작아지도록 테이퍼 형태로 형성된 유압 브레이커용 치즐.The contact insertion groove is a chisel for a hydraulic breaker formed in a tapered shape so that the diameter of the chisel body decreases from the upper side to the lower side of the chisel body.
PCT/KR2021/012115 2020-09-14 2021-09-07 Hydraulic breaker chisel WO2022055219A1 (en)

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KR102266336B1 (en) * 2020-09-14 2021-06-18 주식회사 맵 Chisel for hydraulic breaker
KR102331165B1 (en) * 2021-06-16 2021-12-01 주식회사 맵 Piston for hydraulic breaker
KR200496287Y1 (en) * 2022-02-09 2022-12-21 주식회사 테라이엔지 Low-noise type breaker

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Publication number Priority date Publication date Assignee Title
JP2009062700A (en) * 2007-09-05 2009-03-26 Kazuma Tanaka Device for reducing hammering noise and vibration noise in hydraulic-driven breaker
KR20090119614A (en) * 2008-05-16 2009-11-19 지성중공업 주식회사 Hydraulic breaker with impact absorption structure
KR20170020831A (en) * 2017-02-06 2017-02-24 (주) 대동이엔지 Breaker Having Intermediate Transfer Unit
KR101804790B1 (en) * 2016-03-15 2017-12-05 (주)대동이엔지 Hydraulic breaker
KR102266336B1 (en) * 2020-09-14 2021-06-18 주식회사 맵 Chisel for hydraulic breaker

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009062700A (en) * 2007-09-05 2009-03-26 Kazuma Tanaka Device for reducing hammering noise and vibration noise in hydraulic-driven breaker
KR20090119614A (en) * 2008-05-16 2009-11-19 지성중공업 주식회사 Hydraulic breaker with impact absorption structure
KR101804790B1 (en) * 2016-03-15 2017-12-05 (주)대동이엔지 Hydraulic breaker
KR20170020831A (en) * 2017-02-06 2017-02-24 (주) 대동이엔지 Breaker Having Intermediate Transfer Unit
KR102266336B1 (en) * 2020-09-14 2021-06-18 주식회사 맵 Chisel for hydraulic breaker

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