WO2017152324A1 - 一种具有温度调节功能的新型面料温控水洗箱 - Google Patents

一种具有温度调节功能的新型面料温控水洗箱 Download PDF

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WO2017152324A1
WO2017152324A1 PCT/CN2016/075738 CN2016075738W WO2017152324A1 WO 2017152324 A1 WO2017152324 A1 WO 2017152324A1 CN 2016075738 W CN2016075738 W CN 2016075738W WO 2017152324 A1 WO2017152324 A1 WO 2017152324A1
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temperature
water
novel fabric
fabric
filter
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PCT/CN2016/075738
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English (en)
French (fr)
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张舒维
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张舒维
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Priority to PCT/CN2016/075738 priority Critical patent/WO2017152324A1/zh
Publication of WO2017152324A1 publication Critical patent/WO2017152324A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics

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  • the invention relates to a novel fabric temperature control washing box with temperature regulation function.
  • Washing boxes are widely used in the finishing of fabrics, especially in the field of denim. Almost every denim finishing unit has such a washing tank.
  • the technical problem to be solved by the invention is: in order to overcome the shortcomings of the prior art that the temperature control ability is poor and the water vapor treatment is improper, the novel fabric temperature with the temperature regulation function and the water vapor recovery treatment measure with the temperature adjustment function is provided. Control the water to wash the box.
  • a novel fabric temperature-controlled water washing box having a temperature regulating function, comprising a box body, a cloth guiding mechanism disposed in the box body, and a temperature control mechanism, wherein the cloth guiding mechanism comprises a feeding opening, a discharge opening and a plurality of mutually parallel guide rollers, wherein the guide roller is provided with bearings at both ends thereof, and the guide roller is fixed on the box by bearings;
  • a filter net is disposed above the box body, the vertical cross section of the filter net is inverted V-shaped, and the filter net is provided with a plurality of water guide troughs, and the water guide troughs are evenly disposed on the filter net and parallel to each other;
  • the tank body is provided with a water inlet and a water outlet, and the water inlet and the water outlet are located at the inlet and outlet Below the cloth opening, the water inlet is located above the water outlet, the temperature control mechanism comprises a temperature sensor and a steam pipe, the steam pipe is provided with a steam valve, the steam valve comprises a valve body, and is arranged on the valve body
  • the valve body is provided with a valve stem, and two sides of the valve body are provided with an air inlet and an air outlet, and the air inlet is connected to the air outlet through the valve stem.
  • the valve body is provided with a dial, and the dial is connected with the wrench.
  • the filter mesh is a stainless steel filter.
  • the guide roller is provided with a plurality of anti-slip teeth which are evenly distributed along the circumference of the outer circumference of the guide roller.
  • an alarm is provided on the casing.
  • a central control device is provided in the casing, and the central control device is a PLC.
  • the central control device is provided with a wireless communication module, a temperature detection module and an alarm module, and the temperature sensor is electrically connected to the temperature detection module.
  • said alarm module is electrically coupled to the alarm.
  • the invention has the beneficial effects that the temperature control water washing box with the temperature adjustment function detects the water temperature in real time through the temperature sensor, and controls the amount of steam entering the box through the wrench, thereby ensuring stable control of the water temperature; In this way, the external debris is prevented from entering the tank through the filter net, and the vertical cross section of the filter net is inverted V-shaped, and a water guiding groove is provided to ensure that the water droplets on the filtering net can flow down the water guiding tank, thereby performing Recycling improves the reliability and practicality of the washing tank.
  • FIG. 1 is a schematic structural view of a novel fabric temperature-controlled water washing box with temperature adjustment function according to the present invention
  • FIG. 2 is a schematic structural view of a filter net of a novel fabric temperature-controlled water washing box with temperature adjustment function according to the present invention
  • FIG. 3 is a schematic structural view of a filter net of a novel fabric temperature-controlled water washing box with temperature adjustment function according to the present invention
  • FIG. 4 is a schematic structural view of a steam valve of a novel fabric temperature-controlled water washing box with temperature adjustment function according to the present invention
  • FIG. 5 is a schematic structural view of a guide roller of a novel fabric temperature control washing box with temperature adjustment function according to the present invention
  • a novel fabric temperature control washing box with temperature adjustment function comprises a box body 10, a guiding mechanism disposed in the box body 10, and a temperature control mechanism, wherein the cloth guiding mechanism includes a cloth opening 5, a discharge opening 6 and a plurality of mutually parallel guide rollers 2, the guide roller 2 is provided at both ends with a bearing 3, and the guide roller 2 is fixed on the casing 10 through a bearing 3;
  • a filter screen 1 is disposed above the box body 10.
  • the vertical cross section of the filter screen 1 is an inverted V shape, and the filter net 1 is provided with a plurality of water guiding grooves 11 which are uniformly disposed on the filter net. 1 and parallel to each other;
  • the tank body 10 is provided with a water inlet port 7 and a water outlet port 8, and the water inlet port 7 and the water outlet port 8 are located below the inlet opening 5 and the outlet opening 6, and the water inlet 7 is located above the water outlet 8.
  • the temperature control machine includes a temperature sensor 19 and a steam pipe 9, and the steam pipe 9 is provided with a steam valve, the steam valve includes a valve body 13, a wrench 12 disposed on the valve body 13, and a valve stem disposed in the valve body 13. 14.
  • the valve body 13 is provided with an air inlet 15 and an air outlet 16 on both sides thereof.
  • the air inlet 15 communicates with the air outlet 16 through the valve stem 14.
  • the valve body 13 is provided with a dial 17 which is connected to the wrench 12.
  • the filter 1 is a stainless steel filter.
  • the cloth guide roller 2 is provided with a plurality of anti-slip teeth 18 which are evenly distributed along the circumference of the outer circumference of the cloth guide roller 2.
  • the casing 10 is provided with an alarm 4.
  • a central control device is provided in the casing 10, and the central control device is a PLC.
  • the central control device is provided with a wireless communication module, a temperature detection module and an alarm module, and the temperature sensor 19 is electrically connected to the temperature detection module.
  • the alarm module is electrically connected to the alarm 4.
  • the working principle of the novel fabric temperature-controlled washing box with temperature regulation function is: the fabric enters the box body 10 from the feeding opening 5, passes through a plurality of mutually parallel guiding rollers 2, and then reaches the cloth outlet 6; at the same time, the water enters The nozzle 7 enters the tank 10, and then flows out of the tank 10 from the water outlet 8. Further, in order to ensure the stability of the water temperature in the tank 10, the steam continuously enters the tank 10 through the steam conduit 9, and the temperature sensor 19 performs the water temperature. It is detected that when the water temperature is too high, the valve stem 14 is adjusted by the control wrench 12, and the amount of steam entering the tank 10 through the valve body 13 is adjusted to ensure the stability of the water temperature.
  • the filter 1 is provided above the casing 10, thereby preventing external debris from entering the casing 10, and at the same time Filter 1
  • the vertical section is inverted V-shaped, and the water guiding groove 11 is provided, which can ensure that the water drops on the filter net 1 can flow down the water guiding tank 11 for recycling, thereby improving the reliability and practicability of the washing tank.
  • the temperature control water washing box with the temperature adjustment function detects the water temperature in real time through the temperature sensor 19, and controls the amount of steam entering the tank 10 through the wrench 12, thereby ensuring the stability of the water temperature. Control; not only that, the external debris is prevented from entering the tank 10 through the filter 1, and the vertical section of the filter 1 is inverted V-shaped, and the water guide 11 is provided to ensure the water droplets on the filter 1. It can be circulated down the water guide 11 to recover, which improves the reliability and practicability of the washing tank.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

一种具有温度调节功能的新型面料温控水洗箱，包括箱体(10)、设置在箱体(10内的导布机构和温控机构，所述导布机构包括进布口(5)、出布口(6)和若干相互平行的导布辊(2)，所述导布辊(2)两端设有轴承(3)，所述导布辊(2)通过轴承(3)固定设置在箱体(10)上，该具有温度调节功能的新型面料温控水洗箱通过温度传感器(19)对水温进行实时检测，同时通过扳手(12)控制进入到箱体(10)的蒸汽量，从而保证了对水温的稳定控制；不仅如此，通过过滤网(1)防止了外部杂物进入到了箱体(10)，同时过滤网的竖向截面为倒V型，而且设有导水槽(11)，能够保证在过滤网(1)上的水珠能够顺着导水槽(11)流下，从而进行回收，提高了水洗箱的可靠性和实用性。

Description

一种具有温度调节功能的新型面料温控水洗箱 技术领域
本发明涉及一种具有温度调节功能的新型面料温控水洗箱。
背景技术
水洗箱在面料后整理领域应用非常广泛，特别是在牛仔领域，几乎每一家牛仔后整理加工单位都有这种水洗箱。
在当今绝大多数面料后整理加工单位使用的基本上都是普通的水洗箱，包括面料的退浆、丝光等领域。现在客户对于面料品质的要求越来越高，特别是一些弹力面料，普通的水洗箱由于温度得不到有效控制，一会偏高一会偏低，对于面料的手感和门幅有很大的影响。同时当今的箱体都相对比较封闭，箱体内的热量得不到及时的排出，箱体顶层的水蒸汽很多滴落到布面，有的布面上会有水印，影响面料的质量。
发明内容
本发明要解决的技术问题是：为了克服现有技术温度控制能力差且水蒸汽处理不当的不足，提供一种具有精确的温度调节能力且水蒸汽回收处理措施的具有温度调节功能的新型面料温控水洗箱。
本发明解决其技术问题所采用的技术方案是：一种具有温度调节功能的新型面料温控水洗箱，包括箱体、设置在箱体内的导布机构和温控机构，所述导布机构包括进布口、出布口和若干相互平行的导布辊，所述导布辊两端设有轴承，所述导布辊通过轴承固定在设置在箱体上；
所述箱体的上方设有过滤网，所述过滤网的竖向截面为倒V型，所述过滤网上设有若干导水槽，所述导水槽均匀设置在过滤网上且互相平行；
所述箱体上设有进水口和出水口，所述进水口和出水口均位于进布口和出 布口的下方，所述进水口位于出水口的上方，所述温控机构包括温度传感器和蒸汽管道，所述蒸汽管道上设有蒸汽阀门，所述蒸汽阀门包括阀体，设置在阀体上的扳手，所述阀体内设有阀杆，所述阀体的两侧设有进气口和出气口，所述进气口通过阀杆与出气口连通。
作为优选，为了提高了工作人员对蒸汽阀门的控制精度，所述阀体上设有刻度盘，所述刻度盘与扳手连接。
作为优选，为了提高过滤网的耐腐蚀性，所述过滤网为不锈钢过滤网。
作为优选，为了防止布匹传输过程中滑落，所述导布辊上设有若干防滑齿，所述防滑齿沿导布辊的外周周向均匀分布。
作为优选，为了提高水洗箱的可靠性，所述箱体上设有报警器。
作为优选，为了提高水洗箱的智能化，所述箱体中设有中央控制装置，所述中央控制装置为PLC。
作为优选，所述中央控制装置中设有无线通讯模块、温度检测模块和报警模块，所述温度传感器与温度检测模块电连接。
作为优选，所述报警模块与报警器电连接。
本发明的有益效果是，该具有温度调节功能的新型面料温控水洗箱通过温度传感器对水温进行实时检测，同时通过扳手控制进入到箱体的蒸汽量，从而保证了对水温的稳定控制；不仅如此，通过过滤网防止了外部杂物进入到了箱体，同时过滤网的竖向截面为倒V型，而且设有导水槽，能够保证在过滤网上的水珠能够顺着导水槽流下，从而进行回收，提高了水洗箱的可靠性和实用性。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1是本发明具有温度调节功能的新型面料温控水洗箱的结构示意图；
图2是本发明具有温度调节功能的新型面料温控水洗箱的过滤网的结构示意图；
图3是本发明具有温度调节功能的新型面料温控水洗箱的过滤网的结构示意图；
图4是本发明具有温度调节功能的新型面料温控水洗箱的蒸汽阀门的结构示意图；
图5是本发明具有温度调节功能的新型面料温控水洗箱的导布辊的结构示意图；
图中：1.过滤网，2.导布辊，3.轴承，4.报警器，5.进布口，6.出布口，7.进水口，8.出水口，9.蒸汽管道，10.箱体，11.导水槽，12.扳手，13.阀体，14.阀杆，15.进气口，16.出气口，17.刻度盘，18.防滑齿，19.温度传感器。
具体实施方式
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图，仅以示意方式说明本发明的基本结构，因此其仅显示与本发明有关的构成。
如图1-图5所示，一种具有温度调节功能的新型面料温控水洗箱，包括箱体10、设置在箱体10内的导布机构和温控机构，所述导布机构包括进布口5、出布口6和若干相互平行的导布辊2，所述导布辊2两端设有轴承3，所述导布辊2通过轴承3固定在设置在箱体10上；
所述箱体10的上方设有过滤网1，所述过滤网1的竖向截面为倒V型，所述过滤网1上设有若干导水槽11，所述导水槽11均匀设置在过滤网1上且互相平行；
所述箱体10上设有进水口7和出水口8，所述进水口7和出水口8均位于进布口5和出布口6的下方，所述进水口7位于出水口8的上方，所述温控机 构包括温度传感器19和蒸汽管道9，所述蒸汽管道9上设有蒸汽阀门，所述蒸汽阀门包括阀体13，设置在阀体13上的扳手12，所述阀体13内设有阀杆14，所述阀体13的两侧设有进气口15和出气口16，所述进气口15通过阀杆14与出气口16连通。
作为优选，为了提高了工作人员对蒸汽阀门的控制精度，所述阀体13上设有刻度盘17，所述刻度盘17与扳手12连接。
作为优选，为了提高过滤网1的耐腐蚀性，所述过滤网1为不锈钢过滤网。
作为优选，为了防止布匹传输过程中滑落，所述导布辊2上设有若干防滑齿18，所述防滑齿18沿导布辊2的外周周向均匀分布。
作为优选，为了提高水洗箱的可靠性，所述箱体10上设有报警器4。
作为优选，为了提高水洗箱的智能化，所述箱体10中设有中央控制装置，所述中央控制装置为PLC。
作为优选，所述中央控制装置中设有无线通讯模块、温度检测模块和报警模块，所述温度传感器19与温度检测模块电连接。
作为优选，所述报警模块与报警器4电连接。
该具有温度调节功能的新型面料温控水洗箱的工作原理是：面料由进布口5进入箱体10，通过若干相互平行的导布辊2后，至出布口6；同时，水从进水口7进入箱体10，再由出水口8流出箱体10；而且，为了保证箱体10内水温的稳定，蒸汽通过蒸汽管道9源源不断地进入到箱体10内，温度传感器19对水温进行检测，当水温过高时，则通过控制扳手12来调节阀杆14，对通过阀体13进入到箱体10的蒸汽量进行调节，从而来保证水温的稳定。为了保证箱体10内的水蒸汽能够顺利排出，并且防止外部杂物进入到箱体10内，在箱体10的上方设有过滤网1，从而防止了外部杂物进入到了箱体10，同时过滤网1的 竖向截面为倒V型，而且设有导水槽11，能够保证在过滤网1上的水珠能够顺着导水槽11流下，从而进行回收，提高了水洗箱的可靠性和实用性。
与现有技术相比，该具有温度调节功能的新型面料温控水洗箱通过温度传感器19对水温进行实时检测，同时通过扳手12控制进入到箱体10的蒸汽量，从而保证了对水温的稳定控制；不仅如此，通过过滤网1防止了外部杂物进入到了箱体10，同时过滤网1的竖向截面为倒V型，而且设有导水槽11，能够保证在过滤网1上的水珠能够顺着导水槽11流下，从而进行回收，提高了水洗箱的可靠性和实用性。
以上述依据本发明的理想实施例为启示，通过上述的说明内容，相关工作人员完全可以在不偏离本项发明技术思想的范围内，进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容，必须要根据权利要求范围来确定其技术性范围。

Claims (8)

  1. 一种具有温度调节功能的新型面料温控水洗箱，其特征在于，包括箱体(10)、设置在箱体(10)内的导布机构和温控机构，所述导布机构包括进布口(5)、出布口(6)和若干相互平行的导布辊(2)，所述导布辊(2)两端设有轴承(3)，所述导布辊(2)通过轴承(3)固定在设置在箱体(10)上；
    所述箱体(10)的上方设有过滤网(1)，所述过滤网(1)的竖向截面为倒V型，所述过滤网(1)上设有若干导水槽(11)，所述导水槽(11)均匀设置在过滤网(1)上且互相平行；
    所述箱体(10)上设有进水口(7)和出水口(8)，所述进水口(7)和出水口(8)均位于进布口(5)和出布口(6)的下方，所述进水口(7)位于出水口(8)的上方，所述温控机构包括温度传感器(19)和蒸汽管道(9)，所述蒸汽管道(9)上设有蒸汽阀门，所述蒸汽阀门包括阀体(13)，设置在阀体(13)上的扳手(12)，所述阀体(13)内设有阀杆(14)，所述阀体(13)的两侧设有进气口(15)和出气口(16)，所述进气口(15)通过阀杆(14)与出气口(16)连通。
  2. 如权利要求1所述的具有温度调节功能的新型面料温控水洗箱，其特征在于，所述阀体(13)上设有刻度盘(17)，所述刻度盘(17)与扳手(12)连接。
  3. 如权利要求1所述的具有温度调节功能的新型面料温控水洗箱，其特征在于，所述过滤网(1)为不锈钢过滤网。
  4. 如权利要求1所述的具有温度调节功能的新型面料温控水洗箱，其特征在于，所述导布辊(2)上设有若干防滑齿(18)，所述防滑齿(18)沿导布辊(2)的外周周向均匀分布。
  5. 如权利要求1所述的具有温度调节功能的新型面料温控水洗箱，其特征 在于，所述箱体(10)上设有报警器(4)。
  6. 如权利要求1所述的具有温度调节功能的新型面料温控水洗箱，其特征在于，所述箱体(10)中设有中央控制装置，所述中央控制装置为PLC。
  7. 如权利要求6所述的具有温度调节功能的新型面料温控水洗箱，其特征在于，所述中央控制装置中设有无线通讯模块、温度检测模块和报警模块，所述温度传感器(19)与温度检测模块电连接。
  8. 如权利要求5所述的具有温度调节功能的新型面料温控水洗箱，其特征在于，所述报警模块与报警器(4)电连接。
PCT/CN2016/075738 2016-03-06 2016-03-06 一种具有温度调节功能的新型面料温控水洗箱 WO2017152324A1 (zh)

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