WO2017146463A1 - Sludge treating apparatus - Google Patents

Sludge treating apparatus Download PDF

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Publication number
WO2017146463A1
WO2017146463A1 PCT/KR2017/001950 KR2017001950W WO2017146463A1 WO 2017146463 A1 WO2017146463 A1 WO 2017146463A1 KR 2017001950 W KR2017001950 W KR 2017001950W WO 2017146463 A1 WO2017146463 A1 WO 2017146463A1
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WO
WIPO (PCT)
Prior art keywords
roller
sludge
belt
filter belt
filter
Prior art date
Application number
PCT/KR2017/001950
Other languages
French (fr)
Korean (ko)
Inventor
최상진
이태우
김운섭
Original Assignee
주식회사 이엔텍
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 이엔텍 filed Critical 주식회사 이엔텍
Publication of WO2017146463A1 publication Critical patent/WO2017146463A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/44Regenerating the filter material in the filter
    • B01D33/46Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/58Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element
    • B01D33/62Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying
    • B01D33/64Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying by compression
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/20Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using rotary pressing members, other than worms or screws, e.g. rollers, rings, discs

Definitions

  • the present invention is a sludge treatment apparatus for treating sludge generated in wastewater or sewage treatment plant, more specifically, by introducing wastewater into a filter belt consisting of a fine filter network, the solid sludge filtered by the fine filter network is dewatered and compressed into a compression roller.
  • Conventional sludge treatment apparatus is a centrifugal separation, screw press, filter press, belt press and the like.
  • a conventional sludge treatment apparatus has the following problems.
  • the screw press has a problem in that a small amount of processing is applied in a manner of separating and discharging the solid solution by applying pressure to the screw surrounded by a cylindrical filter network having a hole, so that it can be combined with other equipment.
  • Filler presses have a problem in that the mechanical structure is complicated and the life of the filter cloth does not last long by filtering the wastewater through the filter cloth attached to the filter plate by injecting the waste water into the pump.
  • Belt press is the most commonly used sludge treatment device.
  • 1 shows a conventional belt press apparatus.
  • Conventional belt presses basically require two belts.
  • the belt press includes an upper belt 11, a lower belt 12, a plurality of rollers 20, and a frame 30.
  • Conventional belt presses introduce wastewater at point A to treat sludge. Water in the wastewater introduced at point A passes through the belt to be treated water, and the solid sludge remaining on the belt is dewatered by compression between the belts. That is, sludge flows between the upper belt 11 and the lower belt 12, and the upper belt 11 and the lower belt 12 are compressed through the plurality of rollers 20 to treat the sludge.
  • Such a belt press may cause the following problems in the process of treating sludge.
  • the conventional belt presses require a large number of rollers 20 because they pressurize using a plurality of rollers 20 to dewater the sludge, and the length of the belts 11 and 12 is also long.
  • the meandering of the belts 11 and 12 (a phenomenon in which the belt is pulled to one side according to the driving of the belt) occurs, and there is a problem that a separate auxiliary device is required to prevent this.
  • the belt press must go through the process of flocculating the sludge with chemicals (coagulant and flocculent aid) in order to increase the dewatering efficiency of the waste water, and the dewatered sludge cake must be removed from the belt (11, 12) through the washing water.
  • a large amount of washing water is required, and secondary sludge may occur because the sludge cake is not completely removed from the belts 11 and 12.
  • the contaminated belts 11 and 12 should be replaced periodically, which may increase the cost of the sludge treatment apparatus and may cause difficulties in maintenance.
  • the present invention is to solve the above problems, more specifically, the wastewater is introduced into the filter belt consisting of a fine filter net to dewater the solid sludge filtered by the fine filter net with a compacting roller and remove the sludge cake attached to the compacting roller. It relates to a sludge treatment apparatus.
  • the sludge treatment apparatus of the present invention for achieving the above object is a frame; A pressing roller installed on the frame; A driving roller installed on the frame and disposed under the pressing roller; A drive motor for providing power to rotate the drive roller; A filter belt passing between the pressing roller and the driving roller and connected to the driving roller and rotatable in a clockwise or counterclockwise direction by the rotation of the driving roller; And a waste water inlet installed on the filter belt and into which the waste water can be introduced into the filter belt, wherein the compression roller and the driving roller have the same diameter and rotate at the same speed.
  • the filter belt of the sludge treatment apparatus of the present invention for achieving the above object is preferably made of a fine filter net and a support filter net that can support the fine filter net, the fine filter net is made of a mesh form with pores, The pore size is preferably 60 ⁇ m to 130 ⁇ m.
  • the compression roller of the sludge treatment apparatus of the present invention for achieving the above object is made of an elastic material, the compression roller is provided with a compression gear, the drive roller is provided with a drive gear, the compression gear and the It is preferable that the ratio of the drive gear is 1: 1.
  • the sludge treatment apparatus of the present invention for achieving the above object is further provided with a guide roller disposed on the lower portion of the filter belt and a guide support for supporting the guide roller, the compression support
  • the roller, the drive roller, the filter belt is preferably provided with a plurality.
  • the wastewater is introduced into the filter belt consisting of a fine filtering network to filter the wastewater by the fine filtering network.
  • the present invention has the advantage of not having to use a chemical (coagulant or flocculent aid) for flocculating the wastewater because of the use of a fine filtration network.
  • the sludge treatment apparatus of the present invention has the advantage that the number of rollers used is short and the length of the belt is simple, so that the structure is simple, no meandering of the belt occurs, easy maintenance, and low operating cost.
  • the sludge treatment apparatus of the present invention has the advantage that the number of rollers used is small and the length of the belt is short to minimize the use power.
  • the sludge treatment apparatus of the present invention does not need a separate cleaning device for cleaning the belt by removing the sludge cake through the pressing roller, it is possible to prevent the contamination of the belt has the advantage of reducing the replacement cost of the belt .
  • 1 is a view showing a conventional belt press.
  • FIG. 2 is a perspective view of a sludge treatment apparatus according to an embodiment of the present invention.
  • FIG 3 is a side view of the sludge treatment apparatus according to the embodiment of the present invention.
  • FIG. 4 is a view showing a fine filter net and a support filter net of the filter belt according to an embodiment of the present invention.
  • FIG. 5 is a front view of a sludge treatment apparatus according to an embodiment of the present invention.
  • FIG. 6 is a view showing the inclined filter belt of the sludge treatment apparatus according to an embodiment of the present invention.
  • FIG. 7 is a view showing a scraper of the sludge treatment apparatus according to an embodiment of the present invention.
  • FIG. 8 is a view showing a guide roller of the sludge treatment apparatus according to an embodiment of the present invention.
  • FIG. 9 is a view showing that the sludge is attached to the pressing roller of the sludge treatment apparatus according to an embodiment of the present invention.
  • the present invention is a sludge treatment apparatus 100 for treating sludge generated in a wastewater or sewage treatment plant, the waste water is introduced into the filter belt 150 consisting of a fine filtration network 151, the solidity filtered by the fine filtration network 151 It relates to a sludge treatment apparatus 100 for dewatering the sludge with the pressing roller 120 and removing the sludge cake attached to the pressing roller 120.
  • the sludge treatment apparatus 100 of the present invention is the frame 110, the pressing roller 120, the drive roller 130, the drive motor 140, the filter belt 150, waste water inlet And 160.
  • the frame 110 serves to support the sludge treatment apparatus 100 as a configuration of the sludge treatment apparatus 100 of the present invention can be installed.
  • the frame 110 may have various shapes as long as it can support the sludge treatment apparatus 100.
  • the frame 110 is formed of a rectangular parallelepiped shape, the configuration of the present invention may be installed inside the rectangular parallelepiped.
  • the pressing roller 120 is installed in the frame 110.
  • the pressing roller 120 may be installed at one end of the frame 110.
  • the pressing roller 120 is composed of a rotating shaft and a roller rotating along the rotating shaft.
  • the rotating shaft is installed in the frame 110, the roller is rotated about the rotating shaft. Since the rotating shaft and the roller are well known technologies, detailed descriptions thereof will be omitted.
  • the pressing roller 120 may be made of a variety of materials, the pressing roller 120 is preferably made of an elastic material having elasticity. In particular, the pressing roller 120 is preferably made of a rubber or urethane material having elasticity. When the pressing roller 120 is made of a rubber or urethane material, the sludge can be attached to the pressing roller 120 better.
  • the driving roller 130 is installed in the frame 110, it is disposed under the compression roller 120.
  • the driving roller 130 is also made of a rotating shaft and a roller like the compression roller 120.
  • the rotating shaft is installed in the frame 110, the roller is rotated about the rotating shaft. Since the rotating shaft and the roller are well known technologies, detailed descriptions thereof will be omitted.
  • the drive motor 140 is to provide power to rotate the drive roller 130.
  • the drive roller 130 may rotate through the rotational power of the drive motor 140.
  • the drive chain 132 may be used to transfer the rotational power of the drive motor 140 to the drive roller 130.
  • the drive chain 132 is connected to the drive motor 140 and the drive roller 130 to provide a rotational power of the drive motor 140 to the drive roller 130.
  • the method of providing the rotational power from the driving motor 140 to the driving roller 130 is not limited thereto, and may provide the rotational power in various ways.
  • the drive motor 140 may be installed on the upper portion of the frame 110.
  • the installation position of the driving motor 140 is not limited thereto, and if the driving power is provided to the driving roller 130, it may be installed at various positions.
  • the filter belt 150 passes between the pressing roller 120 and the driving roller 130 and is connected to the driving roller 130 in a clockwise or counterclockwise direction by the rotation of the driving roller 130. It is rotatable. That is, the filter belt 150 may be compressed by the pressing roller 120 and the driving roller 130 while passing between the pressing roller 120 and the driving roller 130.
  • the filter belt 150 is a belt of an annular shape, one end of the filter belt 150 is connected to the drive roller 130.
  • the filter belt 150 is formed to surround the drive roller 130, the filter belt 150 is also rotatable by the rotation of the drive roller 130.
  • a tension roller 111 may be provided at the other end of the filter belt 150.
  • the tension roller 111 may be installed on the frame 110 to support the filter belt 150 and to adjust the tension of the filter belt 150.
  • the filter belt 150 is a belt made of an annular shape
  • the driving roller 130 is provided at one end of the annular shape
  • the tension roller 111 is provided at the other end.
  • the filter belt 150 moves from the tension roller 111 to the driving roller 130 by the power of the driving roller 130 (or from the driving roller 130 to the tension roller 111). Can be rotated clockwise or counterclockwise.
  • the tension of the filter belt 150 can be adjusted through the position of the tension roller 111.
  • the filter belt 150 may have a dual structure of a fine filter net 151 and a support filter net 152.
  • the fine filtration net 151 is made of a mesh form with pores
  • the support filtration net 152 is coupled to the fine filtration net 151 can support the fine filtration net 151.
  • the support filtration net 152 is also made of a mesh form in which pores are formed, and the pores of the support filtration net 152 are larger than the pores of the fine filtration net 151.
  • the pore size of the fine filtration net 151 may be made of 60 ⁇ m to 130 ⁇ m, preferably 70 ⁇ m to 110 ⁇ m.
  • water must be removed from the wastewater and the sludge from which the water has been removed must be compressed and dewatered. At this time, if the size of the pores of the microfiltration network 151 is too small (less than 60 ⁇ m), the filtration function is reduced. In addition, when the size of the pores of the microfiltration network 151 is too large (130 ⁇ m or more), a large amount of wastewater passes through the microfiltration network 151 and thus, sludge cannot be efficiently processed.
  • the pore size of the fine filtration network 151 is 70 ⁇ m to 110 ⁇ m, it is easy to process palm oil (palm waste water).
  • the size of the filter net can be determined by the size of the solids in the waste water and the environmental conditions (temperature, pH, concentration, oil content in the waste water) of the waste water.
  • the size of the solids was investigated through the particle size analysis of palm wastewater (the size of the particle size was 35 ⁇ m to 101 ⁇ m in the case of palm waste water), and the size of the pores of the micro filter network 151 was analyzed as a result of analyzing the environmental conditions of the palm waste water. In the case of 70 ⁇ m to 110 ⁇ m, the sludge cake was found to be most efficiently produced.
  • the support filtration net 152 may be combined with the micro filtration net 151 to prevent damage to the micro filtration net 151, which may be weak in durability.
  • the waste water inlet 160 is installed on the filter belt 150 and is capable of injecting waste water into the filter belt 150. Wastewater is introduced into the filter belt 150 through the wastewater inlet 160, and the wastewater introduced into the filter belt 150 is drained through the filter belt 150. Water is left out and the remaining sludge is moved to the pressing roller 120 and the driving roller 130 along the filter belt 150, is compressed by the pressing roller 120 and the driving roller 130 to be dewatered do.
  • the wastewater inlet 160 may be formed in various shapes as long as it can inject wastewater into the filter belt 150, and may be formed in various positions if wastewater can be introduced into the filter belt 150. However, the wastewater inlet 160 is to be installed far away from the pressing roller 120 and the driving roller 130 because the water must be discharged before being compressed by the pressing roller 120 and the driving roller 130. desirable.
  • the compression roller 120 and the driving roller 130 have the same diameter and may rotate at the same speed.
  • the pressing roller 120 and the driving roller 130 have the same diameter and rotate at the same speed, the sludge moved to the pressing roller 120 and the driving roller 130 through the filter belt 150 Only the pressing roller 120 is to be attached. That is, the sludge which has been drained of water from the wastewater on the filter belt 150 is compressed by the pressing roller 120 and the driving roller 130 to be dewatered, and then remains on the filtering belt 150 without being depressed. All of them will be attached to 120.
  • the filter belt 150 can be prevented from being contaminated by sludge.
  • 9 is a view showing that the pressing roller 120 and the driving roller 130 have the same diameter, the sludge is attached only to the pressing roller 120 by rotating at the same speed.
  • the pressing roller 120 may be provided with a pressing gear 121 and the driving roller 130 may be provided with a driving gear 131.
  • the gear ratio of the compression gear 121 and the drive gear 131 is 1: 1, and thus the compression roller 120 and the driving roller 130 can rotate at the same speed. If the pressing roller 120 and the driving roller 130 can be rotated at the same speed, it is a matter of course that a variety of devices in addition to the pressing gear 121, the drive gear 131 can be used.
  • the filter belt 150 may be inclined from one end of the frame 110 to the other end. Specifically, the filter belt 150 may be inclined downward from the place where the compression roller 120 and the drive roller 130 is located to the waste water inlet 160.
  • water of the wastewater introduced from the wastewater inlet 160 may be more easily filtered.
  • water pressure is formed at the water level of about 3 ⁇ 5cm, whereby water from the wastewater sludge is discharged by the water pressure Can be consolidated. Through this consolidation it is possible to continuously filter the water in the sludge, the sludge filtered water is moved to the pressing roller 120 and the driving roller 130.
  • the sludge treatment apparatus 100 of the present invention is installed on the filter belt 150, and further comprises a scraper 153 that can be turned over by scraping the waste water introduced over the filter belt 150.
  • the scraper 153 may be in contact with the filter belt 150 to scrape over the waste water introduced on the filter belt 150. (The scraper 153 may be in full contact with the filter belt 150, and may be partially separated.)
  • the scraper 153 may be formed in various shapes as long as the scraper can be scraped upside down. It may be formed in the concave-convex shape. (The concave-convex shape may be made of a shape consisting of a protrusion and a groove repeatedly.)
  • the scraper 153 may be fixed to the frame 110, and the scraper 153 may be inverted by scraping the waste water by the movement of the filter belt 150.
  • the scraper 153 may filter the remaining water on the sludge surface as the wastewater is scraped and flipped over.
  • water in the lower portion of the wastewater is filtered, but water on the surface may not be filtered by the solid sludge.
  • the scraper 153 scrapes the waste water and flips it over, thereby further filtering the water remaining on the surface of the solid sludge.
  • the sludge treatment apparatus 100 of the present invention is installed on the guide roller 170 and the frame 110 disposed under the filter belt 150 to support the guide roller 170.
  • the guide support 171 may be further included.
  • the guide roller 170 may prevent the filter belt 150 from sagging due to the load of the wastewater introduced into the filter belt 150, and keep the filter belt 150 flat.
  • the guide roller 170 may serve to drop the water passing through the filter belt 150 to the drip tray. Water passing through the filter belt 150 is moved along the filter belt 150 by the movement of the filter belt 150. Due to such a phenomenon, it may be difficult to collect water moving along the filter belt 150. However, when the guide roller 170 is installed below the filter belt 150, the water moving along the filter belt 150 does not move any more at the point where the guide roller 170 is installed and falls to the upper drip tray. do. Through this, there is an advantage that can more easily collect the water passing through the filter belt 150.
  • the guide support 171 may support the guide roller 170.
  • the guide support 171 is installed on both sides of the filter belt 150, the groove is provided that can be inserted into the shaft of the guide roller 170.
  • the guide support 171 may be provided with a plurality of grooves to support the plurality of guide rollers 170.
  • the material of the guide support 171 may be made of polypropylene or the like.
  • the sludge treatment apparatus 100 of the present invention is disposed on the pressing roller 120, the cake drag 112, which can remove the sludge attached to the pressing roller 120, the frame It is installed on the 110 and the cake receiver 113, the sludge removed by the cake drag 112 is arranged in the lower portion of the filter belt 150, the water filtered by the filter belt 150
  • a lower drip tray (not shown), which is disposed under the driving roller 130 and receives the dewatered water by being compressed by the pressing roller 120 and the driving roller 130 (not shown). ) May be further included.
  • the cake drag 112 is to remove the sludge to be attached to the compression roller 120.
  • the cake drag 112 may be formed in various shapes if the sludge attached to the pressing roller 120 can be removed.
  • the cake drag 112 is installed on the pressing roller 120 and may have a plate shape having a blade.
  • the cake drag 112 having a blade shape is disposed on an upper portion of the pressing roller 120 to contact the pressing roller 120, and the pressing roller 120 is rotated by the pressing roller 120. Sludge is removed.
  • the cake receiving 113 is installed in the frame 110, it is possible to collect the sludge formed by the cake drag 112.
  • the cake receiver 113 may be installed at various positions in various shapes if the sludge formed in the cake drag 112 can be collected.
  • the sludge formed by the cake drag 112 is preferably located below the cake drag 112 so as not to be scattered.
  • the upper drip tray 114 is disposed below the filter belt 150 to receive the water filtered by the filter belt 150.
  • the lower drip tray (not shown) is disposed below the driving roller 130 and receives the dewatered water by the pressing roller 120 and the driving roller 130.
  • the upper drip tray 114 and the lower drip tray may be formed in a variety of shapes if it can receive water, the water filtered by the filter belt 150 and the pressing roller 120 and the driving roller ( If the dewatered water by the compression of 130) can be installed in a variety of positions, of course.
  • One end of the filter belt 150, the drive roller 130, the other end of the filter belt 150 is provided with the tension roller 111. That is, the filter belt 150 is formed in a ring shape, and the driving roller 130 and the tension roller 111 are installed at one end and the other end of the inside of the ring shape so that the driving roller 130 and the tension roller are installed.
  • the filter belt 150 is to rotate between the (111). The upper portion of the filter belt 150 in the direction of the tension roller 111 in the drive roller 130, the lower portion of the filter belt 150 in the direction of the drive roller 130 in the direction of the tension roller 111. The filter belt 150 is moved.
  • Wastewater is introduced into the filter belt 150 through the wastewater inlet 160.
  • the introduced wastewater is collected through the filter belt 150 and collected in the upper drip tray 114.
  • a separate chemical coagulant or flocculent aid
  • the wastewater introduced into the upper portion of the filter belt 150 is scraped upside down by the scraper 153 and the wastewater is filtered once more.
  • Sludge is drained from the waste water is moved to the pressing roller 120 and the driving roller 130 along the filter belt 150.
  • Sludge is dewatered while being compressed by the pressing roller 120 and the driving roller 130. Water is dehydrated and the remaining sludge is attached to the pressing roller 120.
  • the press roller 120 and the driving roller 130 have the same diameter, and all the sludge is attached to the press roller 120 because the press roller 120 rotates at the same speed.
  • the sludge attached to the pressing roller 120 is removed by the cake drag 112 is collected in the cake receiving 113.
  • the sludge treatment apparatus 100 of the present invention described above has the following effects.
  • Conventional belt presses may have difficulty in using a fine filtering network due to belt durability problems, belt meandering problems, and the like.
  • the belt using the micro filter network has a filter press, but the filter press has a small sludge treatment capacity and difficult operation management of the equipment.
  • the filter belt 150 of the sludge treatment apparatus 100 of the present invention uses a double structure as the fine filter net 151 and the support filter net 152.
  • the support filter net 152 can solve the durability problem of the belt, it is possible to process the sludge using the fine filter net 151.
  • By treating the sludge with the fine filtration net 151 there is no need to use a chemical (coagulant or flocculent aid), thereby reducing the sludge treatment cost and easy operation of the sludge treatment.
  • the sludge treatment apparatus 100 of the present invention has a smaller number of rollers and a shorter belt length than the conventional belt press. Accordingly, the meandering of the belt does not occur, and there is an advantage in that maintenance is easy and operation cost is low.
  • the structure is simple, it is possible to simply manufacture the equipment, there is no need for additional equipment for the use of chemicals, the length of the belt is short and the number of rollers used has the advantage of treating the sludge with a small driving power.
  • washing water should be used to remove sludge remaining in the belt, and secondary pollution of the belt may occur due to sludge not removed by the washing water.
  • the belt is damaged by the secondary contamination of the belt, and there is a problem in that the belt needs to be replaced periodically.
  • the sludge treatment apparatus 100 of the present invention removes sludge by attaching sludge only to the pressing roller 120 as the pressing roller 120 and the driving roller 130 rotate at the same diameter and at the same speed. can do. Therefore, the sludge does not remain in the filter belt 150 so that a separate cleaning device and washing water for cleaning the belt are not required, and secondary contamination of the filter belt 150 may be prevented. This can reduce the replacement cost of the belt, has the advantage of increasing the service life of the belt.
  • the sludge treatment apparatus 100 of the present invention described above may be modified and used as follows.
  • the pressing roller 120, the driving roller 130, the filter belt 150 of the sludge treatment apparatus 100 of the present invention may be provided with a plurality. That is, the sludge treatment apparatus 100 of the present invention may have a multi-layered structure by installing a plurality of the pressing rollers 120, the driving rollers 130, and the filtering belts 150 on one frame 110. have. Preferably a two-layer structure can be used, it may be used in a three-layer, four-layer, five-layer structure.
  • one driving motor 140 may be provided and driving power may be provided to each layer by using the driving chain 132. That is, the driving motor 140 and the driving roller 130 in the first layer are connected to the driving chain 132 to provide power to the first layer, and the driving roller 130 of the first layer and the second layer The drive roller 130 can be connected to the drive chain 132 to provide power to the second floor. (In the same way, power can be transmitted to the third and fourth floors.) It is possible to reduce the power of the sludge treatment apparatus by providing power to a plurality of layers through the drive motor 140 of the, and there is an advantage to increase the sludge treatment capacity by using a multi-layer structure.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Sludge (AREA)
  • Filtration Of Liquid (AREA)

Abstract

The present invention relates to a sludge treating apparatus for treating sludge generated in a wastewater or sewage treatment plant. The sludge treating apparatus comprises: a frame; a pressing roller installed in the frame; a driving roller installed in the frame and disposed below the pressing roller; a driving motor for supplying power to rotate the driving roller; a filter belt passing between the pressing roller and the driving roller, the filter belt being connected with the driving roller to rotate in the clockwise or counterclockwise direction by rotation of the driving roller; and a wastewater feeding port through which wastewater can be fed to the filter belt, the wastewater feeding port being installed above the filter belt, wherein the pressing roller and the driving roller have the same diameter and rotate at the same speed.

Description

슬러지 처리장치Sludge treatment equipment
본 발명은 폐수 또는 하수처리장에서 발생하는 슬러지를 처리하기 위한 슬러지 처리장치로서, 더욱 상세하게는 미세 여과망으로 이루어진 여과벨트에 폐수를 유입시켜 미세 여과망에 의해 걸러진 고체성 슬러지를 압착롤러로 탈수하고 압착롤러에 부착된 슬러지 케익을 제거하는 슬러지 처리장치에 관한 것이다. The present invention is a sludge treatment apparatus for treating sludge generated in wastewater or sewage treatment plant, more specifically, by introducing wastewater into a filter belt consisting of a fine filter network, the solid sludge filtered by the fine filter network is dewatered and compressed into a compression roller. A sludge treatment apparatus for removing a sludge cake attached to a roller.
산업의 발달과 생활수준의 향상으로 각종 폐수가 발생되어 수질환경기준이 점차 강화되고 있으며, 이를 처리하는 하수 또는 폐수처리장의 슬러지 처리 장치 또한 다양하다. Due to the development of industry and improvement of living standard, various kinds of wastewater are generated and the water quality standards are gradually strengthened, and the sludge treatment apparatus of sewage or wastewater treatment plant treating this is also various.
종래의 일반적인 슬러지 처리장치는 원심분리, 스크류프레스, 필터프레스, 벨트프레스 등이 있다. 그러나 이와 같은 종래의 슬러지 처리장치는 다음과 같은 문제점이 있다. Conventional sludge treatment apparatus is a centrifugal separation, screw press, filter press, belt press and the like. However, such a conventional sludge treatment apparatus has the following problems.
원심분리는 원심력에 의해 회전통내 고체가 중력 분리되며 회전차이를 가진 스크류에 의해 탈수케익이 배출되는 방식으로 소요동력이 크며 정기적인 스크류 보완이 필요하고 고속회전에 의한 운영관리에 주의가 필요한 문제점이 있다. 스크류 프레스는 구멍이 있는 원통 여과망에 의해 둘러싸인 스크류로 압력을 가해 고액을 분리배출하는 방식으로 처리 양이 적어 다른 기기와 복합적용해야 하는 문제점이 있다. 필러프레스는 폐수를 펌프로 압입하여 여과판에 붙어있는 여과포를 통하여 걸러내는 방법으로 기계적 구조가 복잡하고 여과포의 수명이 오래가지 못하는 문제점이 있다. Centrifugal separation of gravity in the rotating cylinder by centrifugal force and the dehydration cake discharged by the screw with the rotation difference requires a large amount of power, requires regular screw replacement, and attention to operation management by high-speed rotation. There is this. The screw press has a problem in that a small amount of processing is applied in a manner of separating and discharging the solid solution by applying pressure to the screw surrounded by a cylindrical filter network having a hole, so that it can be combined with other equipment. Filler presses have a problem in that the mechanical structure is complicated and the life of the filter cloth does not last long by filtering the wastewater through the filter cloth attached to the filter plate by injecting the waste water into the pump.
벨트 프레스는 일반적인 슬러지 처리장치로 가장 많이 사용되는 장치이다. 도 1은 종래의 벨트 프레스 장치를 도시한다. 종래의 벨트 프레스는 기본적으로 2개의 밸트가 필요하다. 벨트 프레스는 상부 벨트(11), 하부 벨트(12), 복수 개의 롤러(20), 프레임(30)을 포함하여 구성된다. 종래의 벨트 프레스는 슬러지를 처리하기 위해 폐수를 A 지점에 투입한다. A 지점에 투입된 폐수 중 물은 벨트를 통과하여 처리수가 되고, 벨트에 잔존하는 고체성 슬러지는 벨트 간의 압착으로 탈수된다. 즉, 상부 벨트(11)와 하부 벨트(12) 사이에 슬러지가 유입되고, 복수 개의 롤러(20)를 통해 상부 벨트(11)와 하부 벨트(12)를 압착하여 슬러지를 처리하게 된다. Belt press is the most commonly used sludge treatment device. 1 shows a conventional belt press apparatus. Conventional belt presses basically require two belts. The belt press includes an upper belt 11, a lower belt 12, a plurality of rollers 20, and a frame 30. Conventional belt presses introduce wastewater at point A to treat sludge. Water in the wastewater introduced at point A passes through the belt to be treated water, and the solid sludge remaining on the belt is dewatered by compression between the belts. That is, sludge flows between the upper belt 11 and the lower belt 12, and the upper belt 11 and the lower belt 12 are compressed through the plurality of rollers 20 to treat the sludge.
이러한 벨트 프레스는 슬러지를 처리하는 과정에서 다음과 같은 문제점이 발생할 수 있다. 먼저, 종래의 벨트 프레스는 슬러지를 탈수하기 위해 복수 개의 롤러(20)를 사용하여 압력을 주기 때문에 많은 수의 롤러(20)가 필요하며, 벨트(11,12)의 길이도 길어지는 문제점이 있다. 또한, 벨트(11,12)의 사행(벨트의 구동에 따라 벨트가 한쪽으로 쏠리는 현상)이 발생하게 되고, 이를 방지하기 위한 별도의 부대장치가 필요한 문제점이 있다. Such a belt press may cause the following problems in the process of treating sludge. First, the conventional belt presses require a large number of rollers 20 because they pressurize using a plurality of rollers 20 to dewater the sludge, and the length of the belts 11 and 12 is also long. . In addition, the meandering of the belts 11 and 12 (a phenomenon in which the belt is pulled to one side according to the driving of the belt) occurs, and there is a problem that a separate auxiliary device is required to prevent this.
이외에도, 벨트 프레스는 폐수의 탈수효율을 높이기 위해 화학약품(응집제 및 응집보조제)으로 슬러지를 응집시키는 과정을 거쳐야 하며, 탈수된 슬러지 케익을 벨트(11,12)에서 세정수를 통해 제거해야 한다. 이 과정에서 많은 양의 세정수가 필요하게 되며, 슬러지 케익이 벨트(11,12)에서 완전히 제거되지 않아 2차 오염이 발생할 수 있다. 오염된 벨트(11,12)는 주기적으로 교체해야 하며, 이는 슬러지 처리장치의 비용을 상승시킬 수 있으며, 유지관리에 어려움이 발생할 수 있는 문제점이 있다. In addition, the belt press must go through the process of flocculating the sludge with chemicals (coagulant and flocculent aid) in order to increase the dewatering efficiency of the waste water, and the dewatered sludge cake must be removed from the belt (11, 12) through the washing water. In this process, a large amount of washing water is required, and secondary sludge may occur because the sludge cake is not completely removed from the belts 11 and 12. The contaminated belts 11 and 12 should be replaced periodically, which may increase the cost of the sludge treatment apparatus and may cause difficulties in maintenance.
본 발명은 상술한 문제점을 해결하기 위한 것으로, 더욱 상세하게는 미세 여과망으로 이루어진 여과벨트에 폐수를 유입시켜 미세 여과망에 의해 걸러진 고체성 슬러지를 압착롤러로 탈수하고 압착롤러에 부착된 슬러지 케익을 제거하는 슬러지 처리장치에 관한 것이다.The present invention is to solve the above problems, more specifically, the wastewater is introduced into the filter belt consisting of a fine filter net to dewater the solid sludge filtered by the fine filter net with a compacting roller and remove the sludge cake attached to the compacting roller. It relates to a sludge treatment apparatus.
상술한 목적을 달성하기 위한 본 발명의 슬러지 처리 장치는 프레임; 상기 프레임에 설치되는 압착롤러; 상기 프레임에 설치되며, 상기 압착롤러 하부에 배치되는 구동롤러; 상기 구동롤러를 회전시킬 수 있는 동력을 제공하는 구동모터; 상기 압착롤러와 상기 구동롤러 사이를 통과하며, 상기 구동롤러와 연결되어 상기 구동롤러의 회전에 의해 시계 또는 반 시계 방향으로 회전 가능한 여과벨트; 및 상기 여과벨트에 위에 설치되며, 상기 여과벨트에 폐수를 투입할 수 있는 폐수 투입구;를 포함하며, 상기 압착롤러와 상기 구동롤러는 동일한 직경을 가지며, 동일한 속도로 회전하는 것을 특징으로 하는 것이다. The sludge treatment apparatus of the present invention for achieving the above object is a frame; A pressing roller installed on the frame; A driving roller installed on the frame and disposed under the pressing roller; A drive motor for providing power to rotate the drive roller; A filter belt passing between the pressing roller and the driving roller and connected to the driving roller and rotatable in a clockwise or counterclockwise direction by the rotation of the driving roller; And a waste water inlet installed on the filter belt and into which the waste water can be introduced into the filter belt, wherein the compression roller and the driving roller have the same diameter and rotate at the same speed.
상술한 목적을 달성하기 위한 본 발명의 슬러지 처리 장치의 상기 여과벨트는 미세 여과망과 미세 여과망을 지지할 수 있는 지지 여과망으로 이루어지는 것이 바람직하며, 상기 미세 여과망은 기공이 형성된 메쉬 형태로 이루어져 있으며, 상기 기공의 크기는 60μm 내지 130μm 인 것이 바람직하다. The filter belt of the sludge treatment apparatus of the present invention for achieving the above object is preferably made of a fine filter net and a support filter net that can support the fine filter net, the fine filter net is made of a mesh form with pores, The pore size is preferably 60 μm to 130 μm.
상술한 목적을 달성하기 위한 본 발명의 슬러지 처리 장치의 상기 압착롤러탄성이 있는 탄성 소재로 이루어진 것이 바람직하며, 상기 압착롤러에는 압착기어가 마련되고, 상기 구동롤러에는 구동기어가 마련되어, 상기 압착기어와 상기 구동기어의 비는 1:1로 이루어지는 것이 바람직하다. It is preferable that the compression roller of the sludge treatment apparatus of the present invention for achieving the above object is made of an elastic material, the compression roller is provided with a compression gear, the drive roller is provided with a drive gear, the compression gear and the It is preferable that the ratio of the drive gear is 1: 1.
상술한 목적을 달성하기 위한 본 발명의 슬러지 처리 장치는 상기 여과벨트 하부에 배치되는 가이드 롤러 및 상기 프레임에 설치되며, 상기 가이드 롤러를 지지할 수 있는 가이드 지지대를 더 포함하는 것이 바람직하며, 상기 압착롤러, 상기 구동롤러, 상기 여과벨트는 복수 개가 마련되는 것이 바람직하다. The sludge treatment apparatus of the present invention for achieving the above object is further provided with a guide roller disposed on the lower portion of the filter belt and a guide support for supporting the guide roller, the compression support The roller, the drive roller, the filter belt is preferably provided with a plurality.
본 발명은 미세 여과망으로 이루어진 여과벨트에 폐수를 유입시켜 미세 여과망에 의해 폐수를 거르게 된다. 본 발명은 미세 여과망을 사용하기 때문에 폐수를 응집시키기 위한 화학약품(응집제 또는 응집 보조제)을 사용하지 않아도 되는 장점이 있다. In the present invention, the wastewater is introduced into the filter belt consisting of a fine filtering network to filter the wastewater by the fine filtering network. The present invention has the advantage of not having to use a chemical (coagulant or flocculent aid) for flocculating the wastewater because of the use of a fine filtration network.
본 발명의 슬러지 처리장치는 사용하는 롤러의 수가 작으며 벨트의 길이가 짧아 구조가 단순하여 벨트의 사행이 발생하지 않고, 유지관리가 용이하며 운영비가 저렴한 장점이 있다. 또한, 본 발명의 슬러지 처리장치는 사용하는 롤러의 수가 작으며 벨트의 길이가 짧아 사용동력을 최소화 할 수 있는 장점이 있다. The sludge treatment apparatus of the present invention has the advantage that the number of rollers used is short and the length of the belt is simple, so that the structure is simple, no meandering of the belt occurs, easy maintenance, and low operating cost. In addition, the sludge treatment apparatus of the present invention has the advantage that the number of rollers used is small and the length of the belt is short to minimize the use power.
본 발명의 슬러지 처리장치는 압착롤러를 통해 슬러지 케익을 제거함으로써, 벨트를 세정하기 위한 별도의 세정장치가 필요하지 않으며, 벨트의 오염을 방지할 수 있어 벨트의 교체비용을 줄일 수 있는 장점이 있다. The sludge treatment apparatus of the present invention does not need a separate cleaning device for cleaning the belt by removing the sludge cake through the pressing roller, it is possible to prevent the contamination of the belt has the advantage of reducing the replacement cost of the belt .
도 1은 종래의 벨트 프레스를 나타내는 도면이다. 1 is a view showing a conventional belt press.
도 2는 본 발명의 실시 예에 따른 슬러지 처리장치의 사시도이다. 2 is a perspective view of a sludge treatment apparatus according to an embodiment of the present invention.
도 3은 본 발명의 실시 예에 따른 슬러지 처리장치의 측면도이다. 3 is a side view of the sludge treatment apparatus according to the embodiment of the present invention.
도 4는 본 발명의 실시 예에 따른 여과벨트의 미세 여과망과 지지 여과망을 나타내는 도면이다. 4 is a view showing a fine filter net and a support filter net of the filter belt according to an embodiment of the present invention.
도 5는 본 발명의 실시 예에 따른 슬러지 처리장치의 정면도이다. 5 is a front view of a sludge treatment apparatus according to an embodiment of the present invention.
도 6은 본 발명의 실시 예에 따른 슬러지 처리장치의 경사진 여과벨트를 나타내는 도면이다. 6 is a view showing the inclined filter belt of the sludge treatment apparatus according to an embodiment of the present invention.
도 7은 본 발명의 실시 예에 따른 슬러지 처리장치의 스크래퍼를 나타내는 도면이다. 7 is a view showing a scraper of the sludge treatment apparatus according to an embodiment of the present invention.
도 8은 본 발명의 실시 예에 따른 슬러지 처리장치의 가이드 롤러를 나타내는 도면이다. 8 is a view showing a guide roller of the sludge treatment apparatus according to an embodiment of the present invention.
도 9는 본 발명의 실시 예에 따른 슬러지 처리장치의 압착롤러에 슬러지가 부착된 것을 나타내는 도면이다.9 is a view showing that the sludge is attached to the pressing roller of the sludge treatment apparatus according to an embodiment of the present invention.
본 발명은 폐수 또는 하수처리장에서 발생하는 슬러지를 처리하기 위한 슬러지 처리장치(100)로서, 미세 여과망(151)으로 이루어진 여과벨트(150)에 폐수를 유입시켜 미세 여과망(151)에 의해 걸러진 고체성 슬러지를 압착롤러(120)로 탈수하고 압착롤러(120)에 부착된 슬러지 케익을 제거하는 슬러지 처리장치(100)에 관한 것이다. The present invention is a sludge treatment apparatus 100 for treating sludge generated in a wastewater or sewage treatment plant, the waste water is introduced into the filter belt 150 consisting of a fine filtration network 151, the solidity filtered by the fine filtration network 151 It relates to a sludge treatment apparatus 100 for dewatering the sludge with the pressing roller 120 and removing the sludge cake attached to the pressing roller 120.
이하, 본 발명의 바람직한 실시 예를 첨부된 도면을 통해 상세히 설명한다. Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 2 및 도 3을 참조하면, 본 발명의 슬러지 처리장치(100)는 프레임(110), 압착롤러(120), 구동롤러(130), 구동모터(140), 여과벨트(150), 폐수 투입구(160)를 포함하여 구성된다. 2 and 3, the sludge treatment apparatus 100 of the present invention is the frame 110, the pressing roller 120, the drive roller 130, the drive motor 140, the filter belt 150, waste water inlet And 160.
상기 프레임(110)은 본 발명의 슬러지 처리장치(100)의 구성이 설치될 수 있는 것으로 슬러지 처리장치(100)를 지지하는 역할을 한다. 상기 프레임(110)은 슬러지 처리장치(100)를 지지할 수 있다면 다양한 형상으로 될 수 있다. 일반적으로 상기 프레임(110)은 내부가 비어 있는 직육면체 형상으로 이루어져 있으며, 직육면체 내부에 본 발명의 구성이 설치될 수 있다.The frame 110 serves to support the sludge treatment apparatus 100 as a configuration of the sludge treatment apparatus 100 of the present invention can be installed. The frame 110 may have various shapes as long as it can support the sludge treatment apparatus 100. In general, the frame 110 is formed of a rectangular parallelepiped shape, the configuration of the present invention may be installed inside the rectangular parallelepiped.
상기 압착롤러(120)는 상기 프레임(110)에 설치된다. 상기 압착롤러(120)는 상기 프레임(110)의 일단에 설치될 수 있다. 상기 압착롤러(120)는 회전축과 회전축을 따라 회전하는 롤러로 이루어진다. 상기 회전축이 상기 프레임(110)에 설치되며, 상기 롤러가 상기 회전축을 중심으로 회전하게 된다. 상기 회전축과 상기 롤러는 공지된 기술인 바 상세한 설명은 생략한다. 상기 압착롤러(120)는 다양한 소재로 이루어질 수 있으며, 상기 압착롤러(120)는 탄성이 있는 탄성 소재로 이루어지는 것이 바람직하다. 특히, 상기 압착롤러(120)는 탄성이 있는 고무 또는 우레탄 소재로 이루어진 것이 바람직하다. 상기 압착롤러(120)가 고무 또는 우레탄 소재로 이루어진 경우 슬러지가 상기 압착롤러(120)에 보다 잘 부착될 수 있게 된다.The pressing roller 120 is installed in the frame 110. The pressing roller 120 may be installed at one end of the frame 110. The pressing roller 120 is composed of a rotating shaft and a roller rotating along the rotating shaft. The rotating shaft is installed in the frame 110, the roller is rotated about the rotating shaft. Since the rotating shaft and the roller are well known technologies, detailed descriptions thereof will be omitted. The pressing roller 120 may be made of a variety of materials, the pressing roller 120 is preferably made of an elastic material having elasticity. In particular, the pressing roller 120 is preferably made of a rubber or urethane material having elasticity. When the pressing roller 120 is made of a rubber or urethane material, the sludge can be attached to the pressing roller 120 better.
상기 구동롤러(130)는 상기 프레임(110)에 설치되며, 상기 압착롤러(120)의 하부에 배치된다. 상기 구동롤러(130)도 상기 압착롤러(120)와 같이 회전축과 롤러로 이루어진다. 상기 회전축이 상기 프레임(110)에 설치되며, 상기 롤러가 상기 회전축을 중심으로 회전하게 된다. 상기 회전축과 상기 롤러는 공지된 기술인 바 상세한 설명은 생략한다.The driving roller 130 is installed in the frame 110, it is disposed under the compression roller 120. The driving roller 130 is also made of a rotating shaft and a roller like the compression roller 120. The rotating shaft is installed in the frame 110, the roller is rotated about the rotating shaft. Since the rotating shaft and the roller are well known technologies, detailed descriptions thereof will be omitted.
상기 구동모터(140)는 상기 구동롤러(130)를 회전시킬 수 있는 동력을 제공하는 것이다. 상기 구동롤러(130)는 상기 구동모터(140)의 회전동력을 통해 회전할 수 있다. 상기 구동모터(140)의 회전동력을 상기 구동롤러(130)에 전달하기 위해 구동체인(132)이 사용될 수 있다. 상기 구동체인(132)은 상기 구동모터(140)와 상기 구동롤러(130)에 연결되어, 상기 구동모터(140)의 회전동력을 상기 구동롤러(130)에 제공한다. 상기 구동모터(140)에서 상기 구동롤러(130)로 회전동력을 제공하는 방법은 이에 한정하는 것은 아니며, 다양한 방법으로 회전동력을 제공할 수 있다. The drive motor 140 is to provide power to rotate the drive roller 130. The drive roller 130 may rotate through the rotational power of the drive motor 140. The drive chain 132 may be used to transfer the rotational power of the drive motor 140 to the drive roller 130. The drive chain 132 is connected to the drive motor 140 and the drive roller 130 to provide a rotational power of the drive motor 140 to the drive roller 130. The method of providing the rotational power from the driving motor 140 to the driving roller 130 is not limited thereto, and may provide the rotational power in various ways.
상기 구동모터(140)는 상기 프레임(110)의 상부에 설치될 수 있다. 다만, 상기 구동모터(140)의 설치 위치는 이에 한정되는 것은 아니며, 상기 구동롤러(130)에 회전동력을 제공할 수 있다면, 다양한 위치에 설치될 수 있음은 물론이다. The drive motor 140 may be installed on the upper portion of the frame 110. However, the installation position of the driving motor 140 is not limited thereto, and if the driving power is provided to the driving roller 130, it may be installed at various positions.
상기 여과벨트(150)는 상기 압착롤러(120)와 상기 구동롤러(130) 사이를 통과하며, 상기 구동롤러(130)와 연결되어 상기 구동롤러(130)의 회전에 의해 시계 또는 반 시계 방향으로 회전 가능한 것이다. 즉, 상기 여과벨트(150)는 상기 압착롤러(120)와 상기 구동롤러(130) 사이를 지나가면서 상기 압착롤러(120)와 상기 구동롤러(130)에 의해 압착될 수 있다. The filter belt 150 passes between the pressing roller 120 and the driving roller 130 and is connected to the driving roller 130 in a clockwise or counterclockwise direction by the rotation of the driving roller 130. It is rotatable. That is, the filter belt 150 may be compressed by the pressing roller 120 and the driving roller 130 while passing between the pressing roller 120 and the driving roller 130.
상기 여과벨트(150)는 고리모양으로 이루어진 벨트이며, 상기 여과벨트(150)의 일단은 상기 구동롤러(130)에 연결되어 있다. 상기 여과벨트(150)는 상기 구동롤러(130)를 감싸고 있는 형태이며, 상기 구동롤러(130)의 회전에 의해 상기 여과벨트(150)도 회전 가능하게 된다. The filter belt 150 is a belt of an annular shape, one end of the filter belt 150 is connected to the drive roller 130. The filter belt 150 is formed to surround the drive roller 130, the filter belt 150 is also rotatable by the rotation of the drive roller 130.
상기 여과벨트(150)의 타단에는 텐션롤러(111)가 마련될 수 있다. 상기 텐션롤러(111)는 상기 프레임(110)에 설치되며, 상기 여과벨트(150)를 지지할 수 있으며, 상기 여과벨트(150)의 장력을 조절할 수 있다. A tension roller 111 may be provided at the other end of the filter belt 150. The tension roller 111 may be installed on the frame 110 to support the filter belt 150 and to adjust the tension of the filter belt 150.
즉, 상기 여과벨트(150)는 고리모양으로 이루어진 벨트이며, 고리모양 내부 일단에는 상기 구동롤러(130)가, 타단에는 상기 텐션롤러(111)가 마련되어 있는 것이다. 상기 여과벨트(150)는 상기 구동롤러(130)의 동력에 의해 상기 텐션롤러(111)에서 상기 구동롤러(130)로 이동하면서 (또는 상기 구동롤러(130)에서 상기 텐션롤러(111)로 이동하면서) 시계 또는 반 시계 방향으로 회전할 수 있는 것이다. 상기 여과벨트(150)의 장력은 상기 텐션롤러(111)의 위치를 통해 조절할 수 있다. That is, the filter belt 150 is a belt made of an annular shape, the driving roller 130 is provided at one end of the annular shape, and the tension roller 111 is provided at the other end. The filter belt 150 moves from the tension roller 111 to the driving roller 130 by the power of the driving roller 130 (or from the driving roller 130 to the tension roller 111). Can be rotated clockwise or counterclockwise. The tension of the filter belt 150 can be adjusted through the position of the tension roller 111.
도 4를 참조하면, 상기 여과벨트(150)는 미세 여과망(151)과 지지 여과망(152)의 2중 구조로 이루어질 수 있다. 상기 미세 여과망(151)은 기공이 형성된 메쉬 형태로 이루어져 있으며, 상기 지지 여과망(152)은 상기 미세 여과망(151)과 결합되어 상기 미세 여과망(151)을 지지할 수 있는 것이다. 상기 지지 여과망(152) 또한, 기공이 형성되어 있는 메쉬 형태로 이루어져 있으며, 상기 지지 여과망(152)의 기공은 상기 미세 여과망(151)의 기공보다 크게 형성되어 있다.Referring to FIG. 4, the filter belt 150 may have a dual structure of a fine filter net 151 and a support filter net 152. The fine filtration net 151 is made of a mesh form with pores, the support filtration net 152 is coupled to the fine filtration net 151 can support the fine filtration net 151. The support filtration net 152 is also made of a mesh form in which pores are formed, and the pores of the support filtration net 152 are larger than the pores of the fine filtration net 151.
상기 미세 여과망(151) 기공의 크기는 60μm 내지 130μm로 이루어질 수 있으며, 바람직하게는 70μm 내지 110μm가 좋다. 슬러지를 처리하기 위해서는 폐수에서 물을 제거하고 물이 제거된 슬러지를 압착하여 탈수하여야 한다. 이때, 상기 미세 여과망(151) 기공의 크기가 너무 작으면(60μm 이하이면) 여과 기능이 저하된다. 또한, 상기 미세 여과망(151) 기공의 크기가 너무 크면(130μm 이상이면) 폐수의 많은 양이 상기 미세 여과망(151)을 통과하여 슬러지를 효율적으로 처리할 수 없게 된다. The pore size of the fine filtration net 151 may be made of 60μm to 130μm, preferably 70μm to 110μm. To treat the sludge, water must be removed from the wastewater and the sludge from which the water has been removed must be compressed and dewatered. At this time, if the size of the pores of the microfiltration network 151 is too small (less than 60μm), the filtration function is reduced. In addition, when the size of the pores of the microfiltration network 151 is too large (130 μm or more), a large amount of wastewater passes through the microfiltration network 151 and thus, sludge cannot be efficiently processed.
특히, 상기 미세 여과망(151) 기공의 크기를 70μm 내지 110μm로 하면, 팜유(팜폐수)를 처리하는데 용이하다. 여과망의 크기는 폐수 속에 있는 고형물의 크기와 폐수의 환경조건(온도, PH, 농도, 폐수 속의 기름 성분 등)에 따라 결정될 수 있다. 팜폐수의 입도 분석을 통해 고형물의 크기를 조사(팜폐수의 경우 입도의 크기가 35μm 내지 101μm가 67% 존재)하고, 팜폐수의 환경조건을 분석한 결과 상기 미세 여과망(151) 기공의 크기가 70μm 내지 110μm 인 경우 슬러지 케익이 가장 효율적으로 생성되는 것을 알 수 있었다. 상기 지지 여과망(152)은 상기 미세 여과망(151)과 결합하여 내구성이 약할 수 있는 상기 미세 여과망(151)의 손상을 방지할 수 있는 것이다. In particular, when the pore size of the fine filtration network 151 is 70 μm to 110 μm, it is easy to process palm oil (palm waste water). The size of the filter net can be determined by the size of the solids in the waste water and the environmental conditions (temperature, pH, concentration, oil content in the waste water) of the waste water. The size of the solids was investigated through the particle size analysis of palm wastewater (the size of the particle size was 35 μm to 101 μm in the case of palm waste water), and the size of the pores of the micro filter network 151 was analyzed as a result of analyzing the environmental conditions of the palm waste water. In the case of 70 μm to 110 μm, the sludge cake was found to be most efficiently produced. The support filtration net 152 may be combined with the micro filtration net 151 to prevent damage to the micro filtration net 151, which may be weak in durability.
상기 폐수 투입구(160)는 상기 여과벨트(150) 위에 설치되며, 상기 여과벨트(150)에 폐수를 투입할 수 있는 것이다. 상기 폐수 투입구(160)를 통해 상기 여과벨트(150)로 폐수가 유입되고, 상기 여과벨트(150)로 유입된 폐수는 상기 여과벨트(150)를 통해 물이 빠지게 된다. 물이 빠지고 남은 슬러지는 상기 여과벨트(150)를 따라 상기 압착롤러(120)와 상기 구동롤러(130)로 이동하게 되고, 상기 압착롤러(120)와 상기 구동롤러(130)에 의해 압착되어 탈수된다.The waste water inlet 160 is installed on the filter belt 150 and is capable of injecting waste water into the filter belt 150. Wastewater is introduced into the filter belt 150 through the wastewater inlet 160, and the wastewater introduced into the filter belt 150 is drained through the filter belt 150. Water is left out and the remaining sludge is moved to the pressing roller 120 and the driving roller 130 along the filter belt 150, is compressed by the pressing roller 120 and the driving roller 130 to be dewatered do.
상기 폐수 투입구(160)는 상기 여과벨트(150)에 폐수를 투입할 수 있다면 다양한 형상으로 이루어질 수 있으며, 상기 여과벨트(150)에 위에 폐수를 투입할 수 있다면 다양한 위치에 형성될 수 있다. 다만, 상기 폐수 투입구(160)는 상기 압착롤러(120)와 상기 구동롤러(130)에 의해 압착되기 전에 물이 빠져야 하므로 상기 압착롤러(120)와 상기 구동롤러(130)로부터 멀리 떨어져 설치되는 것이 바람직하다.  The wastewater inlet 160 may be formed in various shapes as long as it can inject wastewater into the filter belt 150, and may be formed in various positions if wastewater can be introduced into the filter belt 150. However, the wastewater inlet 160 is to be installed far away from the pressing roller 120 and the driving roller 130 because the water must be discharged before being compressed by the pressing roller 120 and the driving roller 130. desirable.
도 5를 참조하면, 상기 압착롤러(120)와 상기 구동롤러(130)는 동일한 직경을 가지며, 동일한 속도로 회전할 수 있다. 상기 압착롤러(120)와 상기 구동롤러(130)가 동일한 직경을 갖고 동일한 속도로 회전하면, 상기 여과벨트(150)를 통해 상기 압착롤러(120)와 상기 구동롤러(130)로 이동한 슬러지는 상기 압착롤러(120)에만 부착되게 된다. 즉, 상기 여과벨트(150)에 폐수에서 물이 빠진 슬러지는 상기 압착롤러(120)와 상기 구동롤러(130)에 의해 압착되어 탈수된 후, 상기 여과벨트(150)에 남아 있지 않고 상기 압착롤러(120)에 모두 부착되게 된다.Referring to FIG. 5, the compression roller 120 and the driving roller 130 have the same diameter and may rotate at the same speed. When the pressing roller 120 and the driving roller 130 have the same diameter and rotate at the same speed, the sludge moved to the pressing roller 120 and the driving roller 130 through the filter belt 150 Only the pressing roller 120 is to be attached. That is, the sludge which has been drained of water from the wastewater on the filter belt 150 is compressed by the pressing roller 120 and the driving roller 130 to be dewatered, and then remains on the filtering belt 150 without being depressed. All of them will be attached to 120.
이를 통해 상기 여과벨트(150)가 슬러지에 의해 오염되는 것을 방지할 수 있게 된다. 도 9는 상기 압착롤러(120)와 상기 구동롤러(130)가 동일한 직경을 가지며, 동일한 속도로 회전하여 상기 압착롤러(120)에만 슬러지가 부착된 것을 나타내는 도면이다. Through this, the filter belt 150 can be prevented from being contaminated by sludge. 9 is a view showing that the pressing roller 120 and the driving roller 130 have the same diameter, the sludge is attached only to the pressing roller 120 by rotating at the same speed.
상기 압착롤러(120)와 상기 구동롤러(130)를 동일한 속도로 회전시키기 위해 상기 압착롤러(120)에는 압착기어(121)가 상기 구동롤러(130)에는 구동기어(131)가 마련될 수 있다. 상기 압착기어(121)와 상기 구동기어(131)의 기어비는 1:1 이루어져 있으며, 이에 따라 상기 압착롤러(120)와 상기 구동롤러(130)는 동일한 속도로 회전할 수 있게 된다. 상기 압착롤러(120)와 상기 구동롤러(130)를 동일한 속도로 회전시킬 수 있다면, 상기 압착기어(121), 상기 구동기어(131) 외에도 다양한 장치가 사용될 수 있음은 물론이다. In order to rotate the pressing roller 120 and the driving roller 130 at the same speed, the pressing roller 120 may be provided with a pressing gear 121 and the driving roller 130 may be provided with a driving gear 131. . The gear ratio of the compression gear 121 and the drive gear 131 is 1: 1, and thus the compression roller 120 and the driving roller 130 can rotate at the same speed. If the pressing roller 120 and the driving roller 130 can be rotated at the same speed, it is a matter of course that a variety of devices in addition to the pressing gear 121, the drive gear 131 can be used.
도 6을 참조하면, 상기 여과벨트(150)는 상기 프레임(110)의 일단에서 타단으로 경사지게 배치될 수 있다. 구체적으로, 상기 여과벨트(150)는 상기 압착롤러(120)와 상기 구동롤러(130)가 있는 곳으로부터 상기 폐수 투입구(160)가 있는 곳으로 하향 경사를 이루어질 수 있다. Referring to FIG. 6, the filter belt 150 may be inclined from one end of the frame 110 to the other end. Specifically, the filter belt 150 may be inclined downward from the place where the compression roller 120 and the drive roller 130 is located to the waste water inlet 160.
상기 여과벨트(150)가 경사지게 배치됨에 따라, 상기 폐수 투입구(160)에서 투입되는 폐수의 물을 보다 용이하게 여과할 수 있다. 또한, 도 6을 참조하면, 상기 폐수 투입구(160)에서 상기 여과벨트(150)에 폐수가 투입되면서 3~5cm 정도의 수위에 수압이 형성되고, 이에 따라 폐수에서 물이 빠진 슬러지가 수압에 의해 압밀될 수 있다. 이와 같은 압밀을 통해 슬러지에서 물을 계속적으로 여과할 수 있게되고, 물이 여과된 슬러지가 상기 압착롤러(120)와 상기 구동롤러(130)로 이동하게 된다. As the filter belt 150 is disposed to be inclined, water of the wastewater introduced from the wastewater inlet 160 may be more easily filtered. In addition, referring to Figure 6, while the wastewater is introduced into the filter belt 150 in the wastewater inlet 160, water pressure is formed at the water level of about 3 ~ 5cm, whereby water from the wastewater sludge is discharged by the water pressure Can be consolidated. Through this consolidation it is possible to continuously filter the water in the sludge, the sludge filtered water is moved to the pressing roller 120 and the driving roller 130.
도 7을 참조하면, 본 발명의 슬러지 처리장치(100)는 상기 여과벨트(150) 위에 설치되며, 상기 여과벨트(150) 위로 투입되는 폐수를 긁어서 뒤집을 수 있는 스크래퍼(153)를 더 포함하여 이루어질 수 있다. 상기 스크래퍼(153)는 상기 여과벨트(150)와 접촉하여 상기 여과벨트(150) 위에 투입된 폐수를 긁어서 뒤집을 수 있는 것이다. (여기서, 상기 스크래퍼(153)는 상기 여과벨트(150)와 완전히 접촉할 수 있으며, 일부 떨어져 형성될 수 있다.) 상기 스크래퍼(153)는 폐수를 긁어서 뒤집을 수 있다면 다양한 형상으로 이루어질 수 있으며, 일반적으로 요철 형상으로 이루어질 수 있다.(요철 형상은 돌기와 홈이 반복적으로 구성된 형상으로 이루어질 수 있다.)Referring to Figure 7, the sludge treatment apparatus 100 of the present invention is installed on the filter belt 150, and further comprises a scraper 153 that can be turned over by scraping the waste water introduced over the filter belt 150. Can be. The scraper 153 may be in contact with the filter belt 150 to scrape over the waste water introduced on the filter belt 150. (The scraper 153 may be in full contact with the filter belt 150, and may be partially separated.) The scraper 153 may be formed in various shapes as long as the scraper can be scraped upside down. It may be formed in the concave-convex shape. (The concave-convex shape may be made of a shape consisting of a protrusion and a groove repeatedly.)
상기 스크래퍼(153)는 상기 프레임(110)에 고정되어 설치될 수 있으며, 상기 스크래퍼(153)는 상기 여과벨트(150)의 이동에 의해 폐수를 긁어서 뒤집을 수 있다. 상기 스크래퍼(153)를 통해 폐수를 긁어서 뒤집음에 따라 슬러지 표면에 남아있는 물을 여과시킬 수 있다. 폐수를 상기 여과벨트(150)에 투입하면 폐수 하부에 있는 물은 여과되지만, 고체성 슬러지에 의해 표면의 물은 여과되지 않을 수 있다. 상기 스크래퍼(153)는 폐수를 긁어서 뒤집음으로써, 고체성 슬러지의 표면에 남아있는 물을 추가적으로 여과할 수 있게 된다.The scraper 153 may be fixed to the frame 110, and the scraper 153 may be inverted by scraping the waste water by the movement of the filter belt 150. The scraper 153 may filter the remaining water on the sludge surface as the wastewater is scraped and flipped over. When the wastewater is introduced into the filter belt 150, water in the lower portion of the wastewater is filtered, but water on the surface may not be filtered by the solid sludge. The scraper 153 scrapes the waste water and flips it over, thereby further filtering the water remaining on the surface of the solid sludge.
도 8을 참조하면, 본 발명의 슬러지 처리장치(100)는 상기 여과벨트(150) 하부에 배치되는 가이드 롤러(170)와 상기 프레임(110)에 설치되며, 상기 가이드 롤러(170)를 지지할 수 있는 가이드 지지대(171)를 더 포함하여 이루어질 수 있다. 상기 가이드 롤러(170)는 상기 여과벨트(150)에 투입된 폐수의 하중에 때문에 상기 여과벨트(150)가 처지는 것을 방지하고, 상기 여과벨트(150)를 평평하게 유지할 수 있는 것이다. Referring to FIG. 8, the sludge treatment apparatus 100 of the present invention is installed on the guide roller 170 and the frame 110 disposed under the filter belt 150 to support the guide roller 170. The guide support 171 may be further included. The guide roller 170 may prevent the filter belt 150 from sagging due to the load of the wastewater introduced into the filter belt 150, and keep the filter belt 150 flat.
또한, 상기 가이드 롤러(170)는 상기 여과벨트(150)를 투과한 물을 물받이에 떨어뜨리는 역할을 할 수 있다. 상기 여과벨트(150)를 투과한 물은 상기 여과벨트(150)의 이동에 의해 상기 여과벨트(150)를 따라 함께 이동하게 된다. 이와 같은 현상에 의해 상기 여과벨트(150)를 따라 이동하는 물을 모으는데 어려움이 발생할 수 있다. 그러나 상기 가이드 롤러(170)를 상기 여과벨트(150) 하부에 설치하면, 상기 여과벨트(150)를 따라 이동하는 물은 상기 가이드 롤러(170)가 설치된 지점에서 더 이상 이동하지 않고 상부물받이로 떨어지게 된다. 이를 통해 상기 여과벨트(150)를 투과한 물을 보다 용이하게 모을 수 있는 장점이 있다. In addition, the guide roller 170 may serve to drop the water passing through the filter belt 150 to the drip tray. Water passing through the filter belt 150 is moved along the filter belt 150 by the movement of the filter belt 150. Due to such a phenomenon, it may be difficult to collect water moving along the filter belt 150. However, when the guide roller 170 is installed below the filter belt 150, the water moving along the filter belt 150 does not move any more at the point where the guide roller 170 is installed and falls to the upper drip tray. do. Through this, there is an advantage that can more easily collect the water passing through the filter belt 150.
상기 가이드 지지대(171)는 상기 가이드 롤러(170)를 지지할 수 있는 것이다. 상기 가이드 지지대(171)는 상기 여과벨트(150)의 양쪽 측면에 설치되며, 상기 가이드 롤러(170)의 축이 삽입될 수 있는 홈이 마련되어 있는 것이다. 상기 가이드 지지대(171)는 복수 개의 홈이 마련되어 있어, 복수 개의 상기 가이드 롤러(170)를 지지할 수 있다. 상기 가이드 지지대(171)의 소재는 폴리프로필렌 등으로 이루어질 수 있다. The guide support 171 may support the guide roller 170. The guide support 171 is installed on both sides of the filter belt 150, the groove is provided that can be inserted into the shaft of the guide roller 170. The guide support 171 may be provided with a plurality of grooves to support the plurality of guide rollers 170. The material of the guide support 171 may be made of polypropylene or the like.
도 1을 참조하면, 본 발명의 슬러지 처리장치(100)는 상기 압착롤러(120) 상부에 배치되며, 상기 압착롤러(120)에 부착된 슬러지를 제거할 수 있는 케익끌기(112), 상기 프레임(110)에 설치되며 상기 케익끌기(112)에 의해 제거된 상기 슬러지가 모여지는 케익받이(113), 상기 여과벨트(150)의 하부에 배치되며 상기 여과벨트(150)에 의해 여과된 물을 받을 수 있는 상부 물받이(114), 상기 구동롤러(130)의 하부에 배치되며, 상기 압착롤러(120)와 상기 구동롤러(130)에 의해 압착되어 탈수된 물을 받을 수 있는 하부 물받이(미도시)를 더 포함하여 이루어질 수 있다. 1, the sludge treatment apparatus 100 of the present invention is disposed on the pressing roller 120, the cake drag 112, which can remove the sludge attached to the pressing roller 120, the frame It is installed on the 110 and the cake receiver 113, the sludge removed by the cake drag 112 is arranged in the lower portion of the filter belt 150, the water filtered by the filter belt 150 A lower drip tray (not shown), which is disposed under the driving roller 130 and receives the dewatered water by being compressed by the pressing roller 120 and the driving roller 130 (not shown). ) May be further included.
상기 케익끌기(112)는 상기 압착롤러(120)에 부착될 슬러지를 제거할 수 있는 것이다. 상기 케익끌기(112)는 상기 압착롤러(120)에 부착된 슬러지를 제거할 수 있다면 다양한 형상으로 이루어질 수 있다. 일반적으로 상기 케익끌기(112)는 상기 압착롤러(120)의 상부에 설치되며 날을 가진 판 형상으로 이루어질 수 있다. 날을 가진 판 형상의 상기 케익끌기(112)는 상기 압착롤러(120)의 상부에 배치되어 상기 압착롤러(120)에 접촉하고, 상기 압착롤러(120)의 회전에 의해 상기 압착롤러(120)의 슬러지가 제거된다. The cake drag 112 is to remove the sludge to be attached to the compression roller 120. The cake drag 112 may be formed in various shapes if the sludge attached to the pressing roller 120 can be removed. In general, the cake drag 112 is installed on the pressing roller 120 and may have a plate shape having a blade. The cake drag 112 having a blade shape is disposed on an upper portion of the pressing roller 120 to contact the pressing roller 120, and the pressing roller 120 is rotated by the pressing roller 120. Sludge is removed.
상기 케익받이(113)는 상기 프레임(110)에 설치되며, 상기 케익끌기(112)에 의해 형성된 슬러지를 모을 수 있는 것이다. 상기 케익받이(113)는 상기 케익끌기(112)에 형성된 슬러지를 모을 수 있다면, 다양한 형상으로 다양한 위치에 설치될 수 있다. 일반적으로 상기 케익끌기(112)에 의해 형성된 슬러지가 흩뜨러지지 않도록 상기 케익끌기(112) 하부에 위치하는 것이 바람직하다. The cake receiving 113 is installed in the frame 110, it is possible to collect the sludge formed by the cake drag 112. The cake receiver 113 may be installed at various positions in various shapes if the sludge formed in the cake drag 112 can be collected. In general, the sludge formed by the cake drag 112 is preferably located below the cake drag 112 so as not to be scattered.
상기 상부 물받이(114)는 상기 여과벨트(150) 하부에 배치되는 것으로 상기 여과벨트(150)에 의해 여과된 물을 받을 수 있는 것이다. 상기 하부 물받이(미도시)는 상기 구동롤러(130)의 하부에 배치되며, 상기 압착롤러(120)와 상기 구동롤러(130)의 압착에 의해 탈수된 물을 받을 수 있는 것이다. 상기 상부 물받이(114)와 상기 하부 물받이(미도시)는 물을 받을 수 있다면 다양한 형상으로 이루어질 수 있으며, 상기 여과벨트(150)에 의해 여과된 물과 상기 압착롤러(120)와 상기 구동롤러(130)의 압착에 의해 탈수된 물을 받을 수 있다면 다양한 위치에 설치될 수 있음은 물론이다. The upper drip tray 114 is disposed below the filter belt 150 to receive the water filtered by the filter belt 150. The lower drip tray (not shown) is disposed below the driving roller 130 and receives the dewatered water by the pressing roller 120 and the driving roller 130. The upper drip tray 114 and the lower drip tray (not shown) may be formed in a variety of shapes if it can receive water, the water filtered by the filter belt 150 and the pressing roller 120 and the driving roller ( If the dewatered water by the compression of 130) can be installed in a variety of positions, of course.
상술한 본 발명의 슬러지 처리장치(100)의 작동방법을 살펴보면 다음과 같다. Looking at the operation method of the sludge treatment apparatus 100 of the present invention described above are as follows.
상기 여과벨트(150)의 일단에는 상기 구동롤러(130)가 상기 여과벨트(150)의 타단에는 상기 텐션롤러(111)가 설치되어 있다. 즉, 상기 여과벨트(150)는 고리모양으로 형성되어 있으며, 고리모양 내부의 일단과 타단에 상기 구동롤러(130), 상기 텐션롤러(111)가 설치되어 상기 구동롤러(130)와 상기 텐션롤러(111)의 사이를 상기 여과벨트(150)가 회전하게 되는 것이다. 상기 여과벨트(150)의 상부에서는 상기 텐션롤러(111)에서 상기 구동롤러(130) 방향으로, 상기 여과벨트(150)의 하부에서는 상기 구동롤러(130) 방향에서 상기 텐션롤러(111) 방향으로 상기 여과벨트(150)가 이동하게 된다. One end of the filter belt 150, the drive roller 130, the other end of the filter belt 150 is provided with the tension roller 111. That is, the filter belt 150 is formed in a ring shape, and the driving roller 130 and the tension roller 111 are installed at one end and the other end of the inside of the ring shape so that the driving roller 130 and the tension roller are installed. The filter belt 150 is to rotate between the (111). The upper portion of the filter belt 150 in the direction of the tension roller 111 in the drive roller 130, the lower portion of the filter belt 150 in the direction of the drive roller 130 in the direction of the tension roller 111. The filter belt 150 is moved.
상기 여과벨트(150)의 상부에 상기 폐수 투입구(160)를 통해 폐수가 유입된다. 유입된 폐수는 상기 여과벨트(150)를 투과하여 상기 상부 물받이(114)에 모아지게 된다. 이때, 상기 여과벨트(150)는 미세 여과망(151)과 지지 여과망(152)의 이중 구조로 이루어져 있기 때문에 별도의 화학약품(응집제 또는 응집 보조제)이 필요하지 않게 된다. Wastewater is introduced into the filter belt 150 through the wastewater inlet 160. The introduced wastewater is collected through the filter belt 150 and collected in the upper drip tray 114. At this time, since the filter belt 150 is composed of a dual structure of the fine filter net 151 and the support filter net 152, a separate chemical (coagulant or flocculent aid) is not required.
상기 여과벨트(150)의 상부에 유입된 폐수는 상기 스크래퍼(153)에 의해 긁어서 뒤집어지게 되고 이때 폐수의 물이 한 번 더 여과된다. 폐수에서 물이 빠진 슬러지는 상기 여과벨트(150)를 따라 상기 압착롤러(120)와 상기 구동롤러(130)로 이동하게 된다. 슬러지는 상기 압착롤러(120)와 상기 구동롤러(130)에 의해 압착되면서 물이 탈수된다. 물이 탈수되고 남은 슬러지는 상기 압착롤러(120)에 부착된다. 도 9를 참조하면, 상기 압착롤러(120)와 상기 구동롤러(130)는 동일한 직경을 가지며, 동일한 속도로 회전하기 때문에 슬러지는 모두 상기 압착롤러(120)에 부착된다. 상기 압착롤러(120)에 부착된 슬러지는 상기 케익끌기(112)에 의해 제거되어 상기 케익받이(113)에 모아지게 된다. The wastewater introduced into the upper portion of the filter belt 150 is scraped upside down by the scraper 153 and the wastewater is filtered once more. Sludge is drained from the waste water is moved to the pressing roller 120 and the driving roller 130 along the filter belt 150. Sludge is dewatered while being compressed by the pressing roller 120 and the driving roller 130. Water is dehydrated and the remaining sludge is attached to the pressing roller 120. 9, the press roller 120 and the driving roller 130 have the same diameter, and all the sludge is attached to the press roller 120 because the press roller 120 rotates at the same speed. The sludge attached to the pressing roller 120 is removed by the cake drag 112 is collected in the cake receiving 113.
상술한 본 발명의 슬러지 처리장치(100)의 다음과 같은 효과를 갖게 된다. The sludge treatment apparatus 100 of the present invention described above has the following effects.
종래의 벨트프레스는 벨트의 내구성 문제, 밸트의 사행문제 등으로 인해 미세 여과망을 사용하는데 어려움이 발생할 수 있었다. 미세 여과망을 사용하는 벨트는 필터 프레스가 있으나, 필터 프레스는 슬러지 처리용량이 적고 장비의 운영관리가 어려운 문제점이 있었다. Conventional belt presses may have difficulty in using a fine filtering network due to belt durability problems, belt meandering problems, and the like. The belt using the micro filter network has a filter press, but the filter press has a small sludge treatment capacity and difficult operation management of the equipment.
그러나, 본 발명의 슬러지 처리장치(100)의 상기 여과벨트(150)는 상기 미세 여과망(151)과 상기 지지 여과망(152)으로 2중 구조를 사용한다. 상기 지지 여과망(152)을 통해 벨트의 내구성 문제를 해결할 수 있으며, 상기 미세 여과망(151)을 사용하여 슬러지를 처리할 수 있다. 상기 미세 여과망(151)으로 슬러지를 처리함으로써, 화학약품(응집제 또는 응집 보조제)을 사용하지 않아도 되며 이에 따라 슬러지 처리비용의 감소하고 슬러지 처리 운영이 간편한 장점이 있다. However, the filter belt 150 of the sludge treatment apparatus 100 of the present invention uses a double structure as the fine filter net 151 and the support filter net 152. The support filter net 152 can solve the durability problem of the belt, it is possible to process the sludge using the fine filter net 151. By treating the sludge with the fine filtration net 151, there is no need to use a chemical (coagulant or flocculent aid), thereby reducing the sludge treatment cost and easy operation of the sludge treatment.
또한, 본 발명의 슬러지 처리장치(100)는 종래의 벨트 프레스에 비해 사용하는 롤러의 수가 작으며 벨트의 길이가 짧아 구조가 단순하다. 이에 따라 벨트의 사행이 발생하지 않고, 유지관리가 용이하며 운영비가 저렴한 장점이 있다. In addition, the sludge treatment apparatus 100 of the present invention has a smaller number of rollers and a shorter belt length than the conventional belt press. Accordingly, the meandering of the belt does not occur, and there is an advantage in that maintenance is easy and operation cost is low.
이와 함께, 구조가 단순하여 장비를 간단하게 제작할 수 있으며, 화학약품 사용을 위한 부대설비가 필요 없고, 벨트의 길이가 짧으며 사용 롤러 수가 작아 적은 구동동력으로 슬러지를 처리할 수 있는 장점이 있다. In addition, the structure is simple, it is possible to simply manufacture the equipment, there is no need for additional equipment for the use of chemicals, the length of the belt is short and the number of rollers used has the advantage of treating the sludge with a small driving power.
종래에는 벨트에 남아 있는 슬러지를 제거하기 위해 세정수를 사용해야 했으며, 세정수에 의해 제거되지 않은 슬러지에 의한 벨트의 2차오염이 발생할 수 있었다. 이러한 벨트의 2차 오염에 의해 벨트가 손상되고, 벨트를 주기적으로 교체해야 하는 문제점이 있었다. 그러나 본 발명의 슬러지 처리장치(100)는 상기 압착롤러(120)와 상기 구동롤러(130)를 동일한 직경으로, 동일한 속도로 회전시킴에 따라 상기 압착롤러(120)에만 슬러지를 부착시켜 슬러지를 제거할 수 있다. 따라서, 상기 여과벨트(150)에 슬러지가 남지 않게 되어 벨트를 세정하기 위한 별도의 세정장치 및 세정수가 필요하지 않으며, 상기 여과벨트(150)의 2차 오염도 방지할 수 있다. 이를 통해 벨트의 교체비용을 절감할 수 있으며, 벨트의 사용수명이 증가하는 장점이 있다. Conventionally, washing water should be used to remove sludge remaining in the belt, and secondary pollution of the belt may occur due to sludge not removed by the washing water. The belt is damaged by the secondary contamination of the belt, and there is a problem in that the belt needs to be replaced periodically. However, the sludge treatment apparatus 100 of the present invention removes sludge by attaching sludge only to the pressing roller 120 as the pressing roller 120 and the driving roller 130 rotate at the same diameter and at the same speed. can do. Therefore, the sludge does not remain in the filter belt 150 so that a separate cleaning device and washing water for cleaning the belt are not required, and secondary contamination of the filter belt 150 may be prevented. This can reduce the replacement cost of the belt, has the advantage of increasing the service life of the belt.
상술한 본 발명의 슬러지 처리장치(100)의 다음과 같이 변형되어 사용될 수 있다. The sludge treatment apparatus 100 of the present invention described above may be modified and used as follows.
본 발명의 슬러지 처리장치(100)의 상기 압착롤러(120), 상기 구동롤러(130), 상기 여과벨트(150)는 복수 개가 마련되어 사용될 수 있다. 즉, 본 발명의 슬러지 처리장치(100)는 하나의 상기 프레임(110)에 복수 개의 상기 압착롤러(120), 상기 구동롤러(130), 상기 여과벨트(150)를 설치하여 다층 구조로 이루어질 수 있다. 바람직하게는 2층 구조가 사용될 수 있으며, 3층, 4층, 5층 구조로 사용될 수 있다. The pressing roller 120, the driving roller 130, the filter belt 150 of the sludge treatment apparatus 100 of the present invention may be provided with a plurality. That is, the sludge treatment apparatus 100 of the present invention may have a multi-layered structure by installing a plurality of the pressing rollers 120, the driving rollers 130, and the filtering belts 150 on one frame 110. have. Preferably a two-layer structure can be used, it may be used in a three-layer, four-layer, five-layer structure.
다층 구조의 슬러지 처리 장치를 운영하기 위해서는 하나의 구동모터(140)를 마련하고 구동체인(132)을 이용하여 각 층에 구동동력을 제공할 수 있다. 즉, 구동모터(140)와 첫 번째 층에 있는 구동롤러(130)를 구동체인(132)으로 연결하여 첫 번째 층에 동력을 제공하며, 첫 번째 층의 구동롤러(130)와 두 번째 층의 구동롤러(130)를 구동체인(132)으로 연결하여 두 번째 층에 동력을 제공할 수 있다.(같은 방식으로 세 번째, 네 번째 층에 동력을 전달 할 수 있다.) 이와 같은 다층 구조는 하나의 구동 모터(140)를 통해 복수 개의 층에 동력을 제공함으로써 슬러지 처리장치의 동력을 절감할 수 있으며, 다층 구조를 사용함에 따라 슬러지 처리 용량을 높일 수 있는 장점이 있다. In order to operate the sludge treatment apparatus having a multi-layer structure, one driving motor 140 may be provided and driving power may be provided to each layer by using the driving chain 132. That is, the driving motor 140 and the driving roller 130 in the first layer are connected to the driving chain 132 to provide power to the first layer, and the driving roller 130 of the first layer and the second layer The drive roller 130 can be connected to the drive chain 132 to provide power to the second floor. (In the same way, power can be transmitted to the third and fourth floors.) It is possible to reduce the power of the sludge treatment apparatus by providing power to a plurality of layers through the drive motor 140 of the, and there is an advantage to increase the sludge treatment capacity by using a multi-layer structure.
이상에서 다양한 실시 예를 들어 본 발명을 설명하였으나, 이에 한정되는 것은 아니며 본 발명의 권리범위로부터 합리적으로 해석될 수 있는 것이라면 무엇이나 본 발명의 권리범위에 속하는 것은 당연하다.While the present invention has been described with reference to various embodiments, it is not limited thereto, and any thing that can be reasonably interpreted from the scope of the present invention will naturally belong to the scope of the present invention.

Claims (7)

  1. 슬러지 처리 장치로서, As sludge treatment device,
    프레임;frame;
    상기 프레임에 설치되는 압착롤러; A pressing roller installed on the frame;
    상기 프레임에 설치되며, 상기 압착롤러 하부에 배치되는 구동롤러; A driving roller installed on the frame and disposed under the pressing roller;
    상기 구동롤러를 회전시킬 수 있는 동력을 제공하는 구동모터; A drive motor for providing power to rotate the drive roller;
    상기 압착롤러와 상기 구동롤러 사이를 통과하며, 상기 구동롤러와 연결되어 상기 구동롤러의 회전에 의해 시계 또는 반 시계 방향으로 회전 가능한 여과벨트; 및A filter belt passing between the pressing roller and the driving roller and connected to the driving roller and rotatable in a clockwise or counterclockwise direction by the rotation of the driving roller; And
    상기 여과벨트에 위에 설치되며, 상기 여과벨트에 폐수를 투입할 수 있는 폐수 투입구;를 포함하며, It is installed on the filter belt, the waste water inlet for injecting waste water into the filter belt; includes;
    상기 압착롤러와 상기 구동롤러는 동일한 직경을 가지며, 동일한 속도로 회전하는 것을 특징으로 하는 슬러지 처리장치.The pressing roller and the driving roller has the same diameter, the sludge processing apparatus, characterized in that for rotating at the same speed.
  2. 제1항에 있어서, The method of claim 1,
    상기 여과벨트는 미세 여과망과 미세 여과망을 지지할 수 있는 지지 여과망으로 이루어지는 것을 특징으로 하는 슬러지 처리장치. The filter belt is a sludge processing apparatus, characterized in that consisting of a fine filter net and a support filter net that can support the fine filter net.
  3. 제2항에 있어서, The method of claim 2,
    상기 미세 여과망은 기공이 형성된 메쉬 형태로 이루어져 있으며, The fine filtration network is made of a mesh form with pores,
    상기 기공의 크기는 60μm 내지 130μm 인 것을 특징으로 하는 슬러지 처리장치. Sludge treatment apparatus, characterized in that the pore size is 60μm to 130μm.
  4. 제1항에 있어서, The method of claim 1,
    상기 압착롤러는 탄성이 있는 탄성 소재로 이루어진 것을 특징으로 하는 슬러지 처리장치. The pressing roller is a sludge treatment apparatus, characterized in that made of an elastic material having elasticity.
  5. 제1항에 있어서, The method of claim 1,
    상기 압착롤러에는 압착기어가 마련되고, 상기 구동롤러에는 구동기어가 마련되며, The compression roller is provided with a compression gear, the drive roller is provided with a drive gear,
    상기 압착기어와 상기 구동기어의 비는 1:1로 이루어지는 것을 특징으로 하는 슬러지 처리장치. Sludge treatment apparatus characterized in that the ratio of the compression gear and the drive gear is 1: 1.
  6. 제1항에 있어서, The method of claim 1,
    상기 여과벨트 하부에 배치되는 가이드 롤러 및 A guide roller disposed below the filter belt;
    상기 프레임에 설치되며, 상기 가이드 롤러를 지지할 수 있는 가이드 지지대를 더 포함하는 것을 특징으로 하는 슬러지 처리장치. Sludge treatment apparatus installed on the frame, further comprising a guide support for supporting the guide roller.
  7. 제1항에 있어서, The method of claim 1,
    상기 압착롤러, 상기 구동롤러, 상기 여과벨트는 복수 개가 마련되는 것을 특징으로 하는 슬러지 처리 장치. Sludge treatment apparatus, characterized in that the plurality of the compression roller, the drive roller, the filter belt is provided.
PCT/KR2017/001950 2016-02-23 2017-02-22 Sludge treating apparatus WO2017146463A1 (en)

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