WO2015126011A1 - Multi-screen apparatus for impurity treating equipment having high-pressure washing device mounted thereto for enhancement of fine-impurity removal function - Google Patents

Multi-screen apparatus for impurity treating equipment having high-pressure washing device mounted thereto for enhancement of fine-impurity removal function Download PDF

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Publication number
WO2015126011A1
WO2015126011A1 PCT/KR2014/004433 KR2014004433W WO2015126011A1 WO 2015126011 A1 WO2015126011 A1 WO 2015126011A1 KR 2014004433 W KR2014004433 W KR 2014004433W WO 2015126011 A1 WO2015126011 A1 WO 2015126011A1
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WO
WIPO (PCT)
Prior art keywords
screen
washing
device housing
washing water
fine
Prior art date
Application number
PCT/KR2014/004433
Other languages
French (fr)
Korean (ko)
Inventor
강동석
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강동석
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Publication date
Application filed by 강동석 filed Critical 강동석
Publication of WO2015126011A1 publication Critical patent/WO2015126011A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/44Regenerating the filter material in the filter
    • B01D33/48Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
    • B01D33/50Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/06Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums
    • B01D33/11Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums arranged for outward flow filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18Drum screens
    • B07B1/22Revolving drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • B07B1/50Cleaning
    • B07B1/55Cleaning with fluid jets

Definitions

  • the present invention relates to a multi-stage screen device which is installed in a complex integrated processor for separating various contaminants from filtrate and manure from filtrate and removes fine contaminants such as seeds and animal hairs, and which rotates inside the device housing of the screen device.
  • Washing means is installed to spray the washing water or compressed air to the surface of the cylindrical screen to perform the washing operation of the screen, but the washing water through the short length of the reciprocating movement in the longitudinal direction of the screen in connection with the expansion coil hose
  • a high pressure washer that alternately injects compressed air, thereby increasing the injection pressure of the washing water and compressed air, greatly improving the washing function of the cylindrical screen, and overflow due to severe clogging inside the screen by fine contaminants.
  • a pressure washer for fine impurities removal function so as to improve a conversation mounted impurities synthesis process relates to a multi-stage unit for screening machines.
  • the screen device for separating the fine components such as the seed component or animal hair from the cyclone with the filtrate is a device housing, the filtrate discharge duct is provided at the bottom, It comprises a cylindrical screen installed to rotate by the power of the drive motor therein, the outlet of the micro-clenches are formed on the front side of the device housing and the cylindrical screen, the screw screw is installed in the interior of the cylindrical screen
  • the input tube of the contaminant extending from the cyclone extends through the rear wall portion of the device housing and extends to the inside of the cylindrical screen.
  • the upper side of the cylindrical screen is a spray pipe for spraying the washing water toward the surface of the screen is installed as the washing means for the screen, the cylindrical screen is the first application and patent registration by the present applicant (Registration No .: 10-0928559)
  • the first screen for the primary removal of fine contaminants, and the second screen disposed outside of the first screen to perform the secondary removal of the fine contaminants in this case
  • the injection pipe is located on the upper side of the second screen.
  • the cylindrical screen is rotated to periodically spray the washing water to the surface of the screen in the process of separating the fine contaminants from the filtrate.
  • the pump motor of the wash water pump should be rotated at high speed, or the wash water pump itself should be replaced with an expensive high pressure pump.
  • the above countermeasures not only cause unnecessary waste of washing water, but also increase the processing load of the filtrate according to the input of a large amount of washing water, and the failure or malfunction of the washing device due to the overload of the washing water pump is caused.
  • the application of expensive high-pressure pump is not preferable because it increases the cost of equipment of the contaminant processing system including the screen device, which puts an economic burden on the buyer.
  • the present invention has been made to solve the above problems of the prior application, and alternately spraying the washing water and compressed air through a short length injector reciprocating along the longitudinal direction of the cylindrical screen in the state connected to the expansion coil hose
  • the spray pressure of washing water and compressed air is greatly increased to prevent extreme clogging of the screen due to fine contaminants and consequent overflow, and to clean the screen and remove fine contaminants.
  • the same injection pressure is used to reduce the amount of washing water and compressed air, reduce the processing load of the filtrate, and prevent the failure or malfunction of the washing device due to the overload of the washing water pump and air compressor. More economical and reasonable screen cleaning The ever possible to remove the fine impurities effectively work as a technical problem of the first.
  • the present invention forms an opening in the device housing portion corresponding to the upper side of the screen in the longitudinal direction of the screen, and by attaching and detachably attaching the washing machine casing in which the high-pressure cleaner is built in the opening in the form of a cover, Easy installation, maintenance, and replacement of the high pressure washer is possible, and the flexible coil hose is wound around the hose support arranged parallel to the screen, so that the flexible coil hose, which is a flexible material, does not sag downward.
  • the second technical problem is to stably expand and contract along the support, thereby preventing damage or short-circuit of the expansion coil hose in advance and to make the operation of the high-pressure cleaner safer and more accurate.
  • the present invention is a rotating type that rotates in the axial direction in contact with the first screen between each screen, while the two dewatering screen consisting of the first screen and the second screen is rotated at different speeds (
  • the roller brush By installing the roller brush, the high pressure washer and the roller brush can be used together to fundamentally block the phenomenon of the dehydration hole or the dewatering slit formed in each screen being blocked by fine contaminants, as well as the cleaning brush. It is possible to extend the replacement cycle of the roller brush to the maximum by preventing local wear and tear, thereby ensuring the continuous and stable operation of the multi-stage screen device while maximizing the removal of fine contaminants. It is a task.
  • the present invention as a means for solving the above technical problem, the first screen for the primary removal of the fine contaminants containing seeds or animal hair, and is disposed outside the first screen to perform the secondary removal of the fine contaminants
  • the second screen is inserted into the device housing in a concentric manner and installed on the inner circumferential surface of the first screen and the second screen, the fine screw conveying screw is installed, the front of the device housing and the first screen and the second screen A discharge port of fine contaminants is formed at the side, and a filtrate discharge duct is installed at the lower side of the device housing, and at the rear side of the device housing, a drive mechanism for rotating the first screen and the second screen and a device housing penetrate the inside of the first screen.
  • the washing means may include a plurality of transfer sprockets connected to the inner upper end of the device housing at regular intervals along the length direction of the second screen, a reciprocating transfer chain wound along the transfer sprocket, and a lower portion of the reciprocating transfer chain.
  • An injector is connected to the side chain and sprays the washing water or compressed air to the second screen side, and one end is connected to the injecting body, and the other end is connected to the injection line of the washing water or the compressed air through the wall of the device housing.
  • the high-pressure washing machine comprising a stretch coil hose and a washing motor installed on the outside or inside the upper surface of the device housing and rotating the transfer sprocket to drive the reciprocating transfer chain.
  • an opening is formed in the upper side of the device housing along the longitudinal direction of the second screen, the opening of the high-pressure cleaner washer detachably assembled in the form of a cover, the transfer sprocket for forming the high-pressure cleaner and
  • the reciprocating feed chain and the spraying body and the expansion coil hose are disposed inside the washer casing, and the washing motor is fixedly installed at the outside or inside of the washer casing, and the high pressure washer is a hose support on which the expansion coil hose is wound.
  • the hose support is characterized in that it is installed in a direction parallel to the second screen in the inner space of the device housing or the inner space of the washer casing corresponding to the upper side of the second screen, the expansion
  • the injection line connected to the coil hose is provided with a valve mechanism from the wash water pump.
  • the drive mechanism the drive motor is provided on the outside of the device housing, a pair of drive sprocket fixed to the output shaft of the drive motor, and connected to the rear side of the first screen and the second screen and the double pipe And a rear support shaft extending outwardly of the device housing, a driven sprocket fixed to each of the rear support shafts, and a pair of electric chains connecting the drive sprocket to the driven sprocket, each of which The driven sprockets are connected to the driving sprockets to have different reduction ratios, and the injection pipe is inserted into the first screen through the rear support shaft of the first screen and installed inside the second screen.
  • the rotating roller brush is installed in the axial direction in contact with the surface of the first screen when the first screen and the second screen is rotated
  • the roller brush comprises a rotating shaft connected to the front and rear walls of the second screen, and a cleaning brush radially installed at close intervals along the longitudinal direction of the rotating shaft to be in close contact with the surface of the first screen. It features.
  • the washer casing by embedding the high pressure washer in the washer casing, while providing a modularized washing structure that the washer casing is detachably assembled with the device housing of the screen device, easy installation and maintenance of the high pressure washer And replacement work, and the flexible coil hose, which is a flexible material, can be stably stretched along the hose support without sagging in the downward direction, thereby preventing damage or short-circuit of the expansion coil hose in advance. It provides the effect of safer and more accurate operation.
  • the dehydration hole or dewatering slit formed in each screen is fine It is possible to fundamentally block the phenomenon clogged by contaminants, and also to prevent the local wear of the cleaning brush, thereby extending the replacement cycle of the roller brush to the maximum, thereby making the continuous and stable operation of the multi-stage screen device possible. It provides very useful effects such as maximizing the removal of fine contaminants while ensuring operation.
  • FIG. 1 is a partial cutaway plan view of a multi-stage screen device according to the present invention.
  • Figure 2 is a side cross-sectional view of a multi-stage screen device according to the present invention.
  • Figure 3 is a side cross-sectional view of the injection body of the high pressure washer in FIG.
  • FIG. 4 is a back side cross-sectional view of FIG.
  • Figure 5 is a state of use of the high pressure cleaner mounted on the multi-stage screen device of the present invention.
  • Figure 6 is an external perspective view of the first screen applied to the multi-stage screen device of the present invention.
  • Figure 7 is an external perspective view of a second screen applied to the multi-stage screen device of the present invention.
  • Figure 8 is an external perspective view of the roller brush applied to the multi-stage screen device of the present invention.
  • the multi-stage screen device according to the present invention can be applied to various types of equipment used for the treatment of manure, livestock wastewater or sewage, as well as a pre-claimed contaminant comprehensive processor.
  • the multi-stage screen device of the present invention can be widely applied not only to the treatment of manure, animal husbandry wastewater or sewage, but also to various kinds of dehydration treatments for the separation of contaminants contained in various wastewaters or for the separation of solids from liquid.
  • dehydration treatments for the separation of contaminants contained in various wastewaters or for the separation of solids from liquid.
  • the external configuration of the multi-stage screen device 10 according to the present invention is inserted into the dewatering screen means for removal of fine contaminants, and the screen means is moved to the front, It includes a device housing 16 for rotationally supported by the rotation support portion 17 of the rear side (left and right on the drawing), and a drive mechanism provided on the outside of the device housing 16 to rotate the screen means.
  • the device housing 16 is formed of a substantially cylindrical housing, while the upper side thereof has an operating state of the exhaust pipe 19 and the screen means for discharging odor generated during the treatment of manure or livestock wastewater or sewage.
  • Check door (16a) is installed to grasp the, the funnel-shaped filtrate discharge duct (18) is installed in the lower side of the device housing 16 as the discharge passage of the filtrate in which fine contaminants are removed.
  • the screen means includes: a first screen 20 installed at an inner center of the device housing 16 to perform primary removal of fine contaminants;
  • the second screen 30 is installed outside the first screen 20 to perform secondary removal of fine contaminants.
  • Each of the screens 20 and 30 includes cylindrical dewatering screens 21 and 31 provided between the front walls 22 and 32 and the rear walls 29 and 39, and the dewatering screen. (21) and (31) are connected along the periphery of the transfer screw (23) (33) of the fine condensate provided along the inner circumferential surface and the opening (22a) (32a) formed in the front wall (22) (32) It will include the discharge caps (24, 34) of the fine contaminants as main components.
  • the front and rear walls 29 and 39 of the discharge caps 24 and 34 have bearings 28 ( The front support shafts 25 and 35 and the rear support shafts 26 and 36 which penetrate the rotary support portion 17 of the device housing 16 with the interposed portion 38 interposed therebetween are fixedly installed. 26 and 36, fixed sprockets 27 and 37 for the first screen 20 and the second screen 30 are fixedly installed.
  • the drive mechanism includes a pair of drive sprockets 12 fixed to the output shaft of the drive motor 11, driven driven sprockets 27 and 37 of the first screen 20 and the second screen 30. ) Is connected to the transmission chain 12a as a representative example, but if it is possible to rotate the respective screen 20, 30 installed in the interior of the device housing 16, belt and pulley or gear transmission method and It should be noted that other types of drive mechanisms may be installed.
  • the drive mechanism is installed on the drive unit mount 15 which is fixed integrally with the device housing 16 at the rear side (right side in the drawing) of the device housing 16, the drive unit mount 15
  • An injection pipe support 14 for supporting the pipe 13 is additionally provided, and the injection pipe 13 is for introducing a manure or a livestock wastewater filtrate or sewage into the first screen 20. .
  • the multi-stage screen device 10 of the present invention has a structure in which the first screen 20 is inserted into the second screen 30 and arranged concentrically, so that the front support shaft of the first screen 20 ( 25 and the discharge cap 24 and the rear support shaft 26 are likewise coaxially inserted into the front support shaft 35 and the discharge cap 34 and the rear support shaft 36 of the second screen 30. ( ⁇ ) Will form an arrangement structure.
  • the inlet pipe 13 passes through the inlet passage 26a formed along the center of the rear support shaft 26 of the first screen 20 to the inside of the dewatering screen 21 for the first screen 20.
  • the rotation operation of each screen 20, 30 is made so as not to be disturbed by the input pipe 13, the rear support shaft 26 of the first screen 20 is the second screen 30
  • the driven sprockets 27, 37 fixed to each of the rear support shafts 26, 36 are spaced at regular intervals.
  • each driven sprocket 27, 37 is formed with a different diameter Accordingly, the rotational speeds generated from the driving sprockets 12 are formed at different reduction ratios, and then transmitted to each screen 20 and 30.
  • roller brush 48 when the roller brush 48 is not applied between the first screen 20 and the second screen 30, the rear support shafts 26 (of the first screen 20 and the second screen 30) ( 36) to form one rotary support shaft, and then it is clear that one driven sprocket may be installed on the support shaft, in which case each screen 20, 30 rotates at the same speed as each other. Done.
  • the seed component, animal hair, or other fine contaminants are dehydrated and separated from the filtrate or sewage introduced through the input pipe 13.
  • the dehydration screen 21 of the first screen 20 the contaminants of rather large particles such as seed components are mainly separated, and the dewatering screen 31 of the second screen 30 is filtered out of the first screen 20. It allows the fine contaminants such as fine seeds or animal hairs to be separated.
  • the multi-stage screen device 10 of the present invention when used to remove seed components or animal hair contained in the manure and livestock wastewater filtrate, it may be applied to the dewatering screen 21 of the first screen 20.
  • the diameter of the dehydration hole is about 2mm ⁇ 2.5mm, the diameter of the dehydration hole that can be applied to the dehydration screen 31 of the second screen 30 can be said to be about 1mm.
  • the dewatering screen 21 of the first screen 20 forms a conventional dewatering hole 21a over the entire body surface of the cylindrical body.
  • the dehydration screen 31 of the two screens 30 forms a dehydration slit 31a in the form of a long hole over the entire surface of the cylindrical body.
  • a substantial component of the present invention is that the high pressure cleaner 40 is applied on the upper side of the device housing 16 of the multi-stage screen device 10, and the high pressure cleaner 40 is shown in FIGS. 1 and 2.
  • a plurality of transfer sprockets 43 are connected to and installed on the inner upper end of the device housing 16 at regular intervals along the length direction of the second screen 30, and the reciprocating transfer wound along the transfer sprockets 43.
  • the other end includes an expansion coil hose 46 which is connected to an injection line 47 of washing water or compressed air through the wall of the device housing 16.
  • a total of three transfer sprockets 43 are installed on the upper side of the second screen 30 as shown in FIG. 2, but one transfer sprocket is provided on each of the front and rear ends of the second screen 30. Under the condition that 43 is installed, the number of installation of the transfer sprockets 43 can be adjusted arbitrarily, and each transfer sprocket 43 is rotated on the chain bracket 43a fixed to the inner top of the device housing 16. It is possible to install.
  • the reciprocating transfer chain 44 is installed in a manner wound along the front end side transfer sprocket 43 and the rear end side transfer sprocket 43, and the central side transfer sprocket 43 of the reciprocating transfer chain 44 It prevents sag and performs a function to make a smooth cleaning work.
  • the injector 45 is installed in such a way as to hang on a chain located on the lower side of the reciprocating transfer chain 44 by a connecting bracket 45a, and the rear end side transfer sprocket 43 is a speed reducer.
  • the injector 45 is installed in such a way as to hang on a chain located on the lower side of the reciprocating transfer chain 44 by a connecting bracket 45a, and the rear end side transfer sprocket 43 is a speed reducer.
  • a drive sprocket 42 installed on the drive shaft of the washing motor 41 is connected to the driven sprocket 42a by the electric chain 42b, and the driven sprocket ( 42a) is installed to share the same rotational shaft of the same chain bracket 43a together with the rear end side feed sprocket 43, and the driving sprocket 42 and the electric chain 42b are protected by the driving part cover 41b. It is preferable.
  • the cleaning motor 41 may be installed inside the device housing 16, but it may be installed outside the upper end of the device housing 16 rather than an internal space of the device housing 16 containing a large amount of moisture and odor components.
  • the driving sprocket 42 and the driven sprocket 42a may be pulleys or gears, and the transmission chain 42b may be a belt, and the drive shaft of the washing motor 41 having the reduction gear 41a may be used. It is also possible to connect directly to the rotating shaft of the transfer sprocket 43.
  • the injection body 45 has a pipe-shaped body into which the washing water and the compressed air can be injected, and a plurality of injection nozzles (6 in the drawing) for spraying the washing water and the compressed air in the lower part of the body. It is also possible to form an injection hole in the bottom of the pipe body of the injector 45 instead of the injection nozzle, and the expansion coil hose 46 is provided at the front end of the injector 45 (left end in the drawing). ) Is provided with a connection port 45b which serves as an inlet for washing water and compressed air, and the rear end (right end in the drawing) of the injecting body 45 corresponding to the opposite side is blocked.
  • the flexible coil hose 46 is a flexible material, but it is preferable to use a high-pressure tube made of plastic or synthetic resin material that is capable of injecting high-pressure washing water and compressed air, and the coil having a predetermined length by spirally twisting the high-pressure tube ( As the coil is manufactured in the form of a coil, the stretch coil hose 46 is extended or originally from the initial position of the injector 45 shown in FIG. 2 to the maximum moving position of the injector 45 shown in FIG. Repeatedly shrinking as it is to supply the washing water and compressed air to the interior of the injection body (45).
  • one end of the expansion coil hose 46 is connected to the connection port 45b of the injector 45, while the other end of the expansion coil hose 46 penetrates the wall of the device housing 16. Then, the connector 47a is connected to the inlet line 47 of the washing water and the compressed air, and the connector 47a is connected to the wall of the device housing 16 so as to support the stretching operation of the expansion coil hose 46. It is firmly assembled and installed.
  • the expansion coil hose 46 is a passage for injecting high-pressure washing water and compressed air into the injection body 45, the connection port 45b and the connector 47a to which the expansion coil hose 46 is connected.
  • the connector 47a is a means for fixing the hose.
  • the opening is cut along the longitudinal direction of the second screen 30 in the upper surface of the device housing (16)
  • the high pressure washer 40 is modularized together with the washing machine casing 40a,
  • the washer casing 40a is preferably in the shape of a rectangular case with an open bottom.
  • the chain bracket 43a is installed on the inner upper surface of the washer casing 40a to transfer the sprocket 43 and the reciprocating transfer chain 44. It is arranged in the inner center of the washer casing (40a), while the movable injector (45) and expansion coil hose 46 is also connected based on the reciprocating transfer chain (44) installed inside the washer casing (40a). Is installed, the washing motor 41 is fixedly installed on the outside of the washing machine casing (40a) based on the bracket, it is also possible to install the washing motor (41) inside the washing machine casing (40a) if necessary. .
  • the modular high pressure washer 40 can be easily mounted on the upper surface of the device housing 16 of the screen device 10.
  • maintenance or replacement of the high pressure washer 40 can also be easily performed by separating only the washer casing 40a.
  • the hose support 46a is further applied as a means for preventing the flexible coil hose 46, which is a flexible material, from sagging downward.
  • the hose support 46a is in the form of a rod having a circular cross section, the second screen in the internal space of the device housing 16 corresponding to the upper side of the second screen 30 or in the internal space of the washer casing 40a. It is installed to be connected in a horizontal direction in parallel with the 30, the expansion coil hose 46 is to be wound along the tip side portion of the hose support (46a), but also for smooth stretching operation of the expansion coil hose 46 As in 4, it is preferable to provide a clearance between the inner peripheral surface of the flexible coil hose 46 and the hose support (46a).
  • FIG. 5 is a piping diagram showing a state in which the high-pressure cleaner 40 of the multi-stage screen device 10 according to the present invention is substantially used.
  • the washing water line extends from the washing water pump 50 to the valve mechanism V.
  • FIG. 52 and the compressed air line 53 extending from the air compressor 51 with the valve mechanism V are integrated into one injection line 47 and then connected to the expansion coil hose 46. have.
  • washing water pump 50, the air compressor 51 and the washing motor 41 of the high pressure cleaner 40 is connected to the control panel 54 by a cable
  • the valve mechanism V of the 53 is also connected to the control panel 54 by a cable, and includes the moving speed, the reciprocating cycle, and the number of reciprocations of the injector 45 necessary for the operation of the high pressure cleaner 40, It is made to automatically control the injection state and cross cycle of washing water and compressed air.
  • valve mechanism V of the washing water line 52 and the compressed air line 53 is preferably an automatic control solenoid valve or a solenoid valve, and the valve mechanism V installed in the injection line 47 is a manual valve. It is preferable to apply for emergency shut off, and the screen cleaning operation by the control panel 54 may be performed periodically by a timer, and the screen cleaning operation by the user operating the control panel 54 whenever necessary. It is also possible to do this.
  • the process of cleaning the screen using the high pressure washer 40 having the above configuration is performed in accordance with the operation of the cleaning motor 41, as shown in FIG. 5. Along with (44) is carried out in a manner of spraying the washing water and compressed air to the surface side of the second screen 30 while moving in the front and rear directions (left and right directions on the drawing), after the washing operation according to the spray of the washing water Compressed air is injected into the
  • the expansion coil hose from the washing water pump 50 and the air compressor 51 is used. 46) the pressures of the washing water and the compressed air introduced into the inlet of the spraying body 45 are dispersed only through a very small number of spray nozzles, so that the pressure of the washing water and the compressed air sprayed from the respective spray nozzles is injected. It is maintained at about the same level as the inlet pressure of (45).
  • the modular washing structure that can be detachably assembled with the washing machine casing (40a) on the upper surface of the device housing (16) of the screen device (10).
  • the flexible coil hose 46 which is a flexible material, is stably stretched along the hose support 46a without sagging downward. By doing so, it is possible to prevent damage or short-circuit of the expansion coil hose 46 in advance and to operate the high pressure cleaner 40 more safely and accurately.
  • the transfer sprocket 43 and the reciprocating transfer chain 44 are applied as a means for moving the injection body 45.
  • the transfer pulley and the reciprocating transfer belt may also be applied.
  • two dewatering screens composed of the first screen 20 and the second screen 30 are different from each other.
  • a rotating roller brush 48 which rotates in the axial direction in contact with the surface of the dewatering screen 21 of the first screen 20 between the respective screens 20 and 30 while being rotated at a speed. You can also install).
  • the roller brush 48 has a front wall 32 and a rear wall 39 of the second screen 30 with bearing joints 48a at both ends thereof.
  • Rotating shaft 49a which is installed in a direction parallel to the screen, and radially spaced apart at close intervals along the longitudinal direction of the rotating shaft 49a to closely contact the surface of the dewatering screen 21 of the first screen 20. It consists of a washing brush (49).
  • the roller brush 48 provided with the cleaning brush 49 along the rotating shaft 49a has a function of removing general contaminants to scrape the surface of the dewatering screen 21 of the first screen 20, and to clean the respective brushes.
  • the sole 49 can easily penetrate into the dehydration passage (dehydration hole or dewatering slit) of the dewatering screen 21 in the process of rotating together with the rotary shaft 49a, thereby being inserted into the dehydration passage of the dewatering screen 21. Contaminants can also be effectively eliminated.
  • dehydration is formed on the dehydration screens 21 and 31 of the first screen 20 and the second screen 30. Not only can the ball 21a or the dehydration slit 31a be blocked by the fine contaminant fundamentally, but also prevent the local abrasion of the cleaning brush 49, thereby replacing the roller brush 48. It can be extended to the maximum, thereby ensuring the continuous and stable operation of the multi-stage screen device 10 will be able to further maximize the removal function of fine contaminants.
  • the above descriptions relate to the two-stage screen device 10 by the first screen 20 and the second screen 30, but inside, outside or the second screen 30 of the first screen 20.
  • a cylindrical screen may be additionally installed on the outside to provide a three-stage screen device.
  • the roller brush 48 may be disposed between the outer screen and the center screen and between the center screen and the inner screen. Each will be installed.
  • the present invention can be used as a multi-stage screen device that can be installed in a complex comprehensive processing for separating various contaminants from the manure or livestock waste water and the filtrate to remove fine contaminants such as seeds and animal hair.

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  • Chemical Kinetics & Catalysis (AREA)
  • Filtration Of Liquid (AREA)

Abstract

The present invention relates to a multi-screen apparatus for impurity treating equipment that has a high-pressure washing device mounted thereto for the enhancement of a fine-impurity removal function. A washing means is installed to perform a washing operation on a screen by spraying washing water and compressed air onto the surface of the cylindrical screen rotating in the interior of a device housing of the screen apparatus, in which case a high-pressure washing device, alternately spraying washing water and compressed air through a short-length spray body that reciprocates along the longitudinal direction of the screen while being connected to a flexible coil hose, is applied. Therefore, the washing function for the cylindrical screen can be significantly enhanced by increasing the spray pressure of the washing water and the compressed air, and overflow according to severe blockage in the interior of the screen due to fine impurities can be prevented, thereby further maximizing the removal function for the fine impurities. On the basis of the same spray pressure, the amount of washing water and compressed air to be used can be decreased, the process load for a filtrate can be reduced, and the failure or malfunction of the washing device due to the overload of a washing water pump and an air compressor can be prevented beforehand. Accordingly, the screen washing operation can be performed in a more economical and rational manner and the fine impurities can be removed in an efficient manner.

Description

미세협잡물 제거기능 향상을 위한 고압세척기가 장착된 협잡물 종합처리기용 다단 스크린장치Multi-stage screen device for the overall processing system of the complexes equipped with the high pressure cleaner to improve the fine dust removal function
본 발명은 분뇨나 축산폐수 등으로부터 각종 협잡물을 여액과 분리하는 협잡물 종합처리기에 설치되어 씨앗이나 짐승털과 같은 미세협잡물을 제거토록 한 다단 스크린장치에 관한 것으로서, 스크린장치의 장치하우징 내부에서 회전하는 원통형 스크린의 표면으로 세척수 또는 압축공기를 분사시켜 스크린의 세척작업을 수행토록 하는 세척수단을 설치하되, 신축코일호스와 연결된 상태로 스크린의 길이 방향을 따라 왕복 이동하는 짧은 길이의 분사체를 통하여 세척수와 압축공기를 교대로 분사시키는 고압세척기를 적용함으로서, 세척수와 압축공기의 분사압력을 증대시켜 원통형 스크린의 세척기능을 크게 향상시키고, 미세협잡물에 의한 스크린 내부의 극심한 막힘현상에 따른 오버플로우 등을 방지함으로서, 미세협잡물의 제거기능을 보다 더 극대화시킬 수 있도록 한 미세협잡물 제거기능 향상을 위한 고압세척기가 장착된 협잡물 종합처리기용 다단 스크린장치에 관한 것이다.The present invention relates to a multi-stage screen device which is installed in a complex integrated processor for separating various contaminants from filtrate and manure from filtrate and removes fine contaminants such as seeds and animal hairs, and which rotates inside the device housing of the screen device. Washing means is installed to spray the washing water or compressed air to the surface of the cylindrical screen to perform the washing operation of the screen, but the washing water through the short length of the reciprocating movement in the longitudinal direction of the screen in connection with the expansion coil hose And by applying a high pressure washer that alternately injects compressed air, thereby increasing the injection pressure of the washing water and compressed air, greatly improving the washing function of the cylindrical screen, and overflow due to severe clogging inside the screen by fine contaminants. Prevents the removal of fine contaminants With a pressure washer for fine impurities removal function so as to improve a conversation mounted impurities synthesis process relates to a multi-stage unit for screening machines.
최근에 들어 도시인구의 증가 및 축산농가의 대형화 추세에 따라 많은 량의 오,폐수나 생활하수 또는 분뇨나 축산폐수 등이 발생하고 있으며, 이러한 오,폐수나 생활하수 또는 분뇨나 축산폐수 등으로 인하여 지하수나 하천 및 연안해역의 오염이 날로 심각해지고 있을 뿐만 아니라, 오,폐수나 생활하수 또는 분뇨나 축산폐수 등으로부터 발생하는 악취로 인하여 쾌적한 주거환경의 조성에도 악영향을 미치고 있는 실정이다.Recently, according to the increase of urban population and the enlargement of livestock farms, a large amount of sewage, wastewater, domestic sewage, or manure or livestock wastewater is generated. Contamination of groundwater, rivers and coastal waters is becoming more serious and adversely affects the creation of a pleasant living environment due to odors generated from wastewater, wastewater, domestic sewage, or manure or livestock wastewater.
특히, 분뇨나 축산폐수의 경우는 각 지역마다 별도의 정화시설을 마련하여 정부적인 차원에서 관리 및 처리하고 있으나, 축산폐수의 경우 그 부유물(SS)의 농도가 20,000 ~ 25,000ppm 수준이 되므로 정화시설의 가동시 과부하가 걸리는 문제점이 있었으며, 이에 따라 분뇨 및 축산폐수를 보다 효율적으로 처리할 수 있도록, 수거된 분뇨 및 축산폐수로부터 각종 협잡물을 제거하여 부유물 농도가 낮은 액상의 여액으로 조성시킨 다음, 이를 최종 정화시설로 보내어 처리토록 하고 있다.In particular, in the case of manure or livestock wastewater, a separate purification facility is provided for each region and managed and managed at the government level. However, in the case of livestock wastewater, the concentration of suspended solids (SS) is 20,000 ~ 25,000ppm. There was a problem in that the operation of the overload was applied, and thus, various wastes from the collected manure and livestock wastewater were removed and formed into a liquid filtrate with a low concentration of suspended solids in order to treat the manure and livestock wastewater more efficiently. It is sent to the final purification facility for disposal.
상기와 같이 분뇨나 축산폐수를 여액과 협잡물로 분리시키기 위한 것으로서, 처리기 본체의 내부로 분뇨나 축산폐수를 투입시키고, 로터리스크린과 스크류프레스에 의한 1차 협잡물 처리과정에서 발생한 여액을 여액저장조에 저장시키며, 여액저장조에 저장된 여액을 스크린장치 및 원심분리기와 연결된 싸이클론으로 펌핑시킴으로서, 여액에 함유된 씨앗과 짐승털 및 세사(細沙) 성분과 같은 미세협잡물까지 제거시킨 후, 이와 같이 처리된 여액이 여액배출조를 통하여 최종 정화시설로 공급되도록 한 협잡물 종합처리기가 본 출원인에 의하여 선출원 및 특허등록(등록번호: 제 10-0880270호)되어 알려져 있다.As described above, to separate the manure or livestock wastewater into the filtrate and contaminants, to put the manure or livestock wastewater into the interior of the processor body, and stores the filtrate generated in the process of processing the first contaminants by rotary screen and screw press in the filtrate storage tank And pumping the filtrate stored in the filtrate into the cyclone connected to the screen device and the centrifuge to remove the fine contaminants such as seeds, animal hairs, and sesame in the filtrate, and then treating the filtrate as described above. It is known that an application for the application of a composite material to a final purification facility through the filtrate discharge tank has been filed and registered by the present applicant (registration number: 10-0880270).
본 출원인이 선출원한 협잡물 종합처리기에 있어, 싸이클론으로부터 투입된 씨앗 성분이나 짐승털과 같은 미세협잡물을 여액과 분리시키도록 한 스크린장치는 여액배출덕트가 하부에 제공되는 장치하우징과, 상기 장치하우징의 내부에서 구동모터의 동력으로 회전하도록 설치되는 원통형 스크린을 포함하여서 이루어지며, 상기 장치하우징과 원통형 스크린의 전방측에는 미세협잡물의 배출구가 형성되고, 상기 원통형 스크린의 내부에는 미세협잡물의 이송스크류가 설치되며, 싸이클론으로부터 연장되는 협잡물의 투입관은 장치하우징의 후방측 벽체 부분을 관통하여 원통형 스크린의 내부까지 연장 설치된다.Applicant's prior application to the complex processing apparatus of the present application, the screen device for separating the fine components such as the seed component or animal hair from the cyclone with the filtrate is a device housing, the filtrate discharge duct is provided at the bottom, It comprises a cylindrical screen installed to rotate by the power of the drive motor therein, the outlet of the micro-clenches are formed on the front side of the device housing and the cylindrical screen, the screw screw is installed in the interior of the cylindrical screen The input tube of the contaminant extending from the cyclone extends through the rear wall portion of the device housing and extends to the inside of the cylindrical screen.
또한, 상기 원통형 스크린의 상부측에는 스크린의 표면을 향하여 세척수를 분사시키는 분사파이프가 스크린용 세척수단으로 설치되며, 상기 원통형 스크린은 본 출원인에 의하여 선출원 및 특허등록(등록번호: 제 10-0928559호)된 다단 스크린장치에서와 같이, 미세협잡물의 1차 제거를 위한 제 1스크린과, 상기 제 1스크린의 외부에 배치되어 미세협잡물의 2차 제거를 수행하는 제 2스크린으로 이루어질 수 있으며, 이 경우 상기 분사파이프는 제 2스크린의 상부측에 위치하게 된다.In addition, the upper side of the cylindrical screen is a spray pipe for spraying the washing water toward the surface of the screen is installed as the washing means for the screen, the cylindrical screen is the first application and patent registration by the present applicant (Registration No .: 10-0928559) As in the multi-stage screen device, the first screen for the primary removal of fine contaminants, and the second screen disposed outside of the first screen to perform the secondary removal of the fine contaminants, in this case The injection pipe is located on the upper side of the second screen.
상기 분사파이프에는 일정한 간격을 두고 다수 개의 분사노즐이 설치됨에 따라, 원통형 스크린을 회전시켜 미세협잡물을 여액과 분리하는 과정에서 스크린의 표면으로 세척수를 주기적으로 분사시킬 수 있도록 하였으며, 이로 인하여 원통형 스크린의 물빠짐 통공이 씨앗이나 짐승털과 같은 미세협잡물에 의하여 막힘에 따라 발생하는 오버플로우 현상 등과 같이, 협잡물 제거기능의 현저한 저하를 유발시키는 상황을 방지함으로서, 스크린장치에 의한 미세협잡물의 제거기능을 향상시킬 수 있도록 하였다.As a plurality of injection nozzles are installed in the injection pipe at regular intervals, the cylindrical screen is rotated to periodically spray the washing water to the surface of the screen in the process of separating the fine contaminants from the filtrate. Improves the ability to remove fine contaminants by the screening device by preventing situations that cause drastic deterioration of the debris removal function, such as overflow caused when water drainage is blocked by fine contaminants such as seeds or animal hair. To make it work.
그러나, 상기와 같은 분사파이프를 스크린의 세척수단으로 적용할 경우, 스크린의 표면측으로 세척수가 골고루 분사되도록 스크린과 동일한 길이를 가지는 분사파이프의 하측면에 일정한 간격을 두고 많은 개수의 분사노즐을 설치함으로서, 세척수펌프를 이용한 세척수의 분사시 많은 개수의 분사노즐을 통하여 세척수가 동시에 분사됨에 따라, 세척수의 분사압력을 충분히 확보하는 것이 어려운 문제점이 있었다.However, when the above-mentioned injection pipe is applied as the cleaning means of the screen, by installing a large number of injection nozzles at regular intervals on the lower side of the injection pipe having the same length as the screen so that the washing water is evenly sprayed to the surface side of the screen. When spraying the washing water using the washing water pump, the washing water is simultaneously sprayed through a large number of spray nozzles, so it is difficult to secure the spray pressure of the washing water sufficiently.
다시 말해서, 스크린의 길이 방향을 따라 길게 설치된 고정식 분사파이프를 세척수단으로 적용하였기 때문에, 세척수펌프와 연결된 주입라인을 통하여 분사파이프의 내부로 세척수를 펌핑시킬 경우, 분사파이프의 내부로 유입된 세척수의 압력이 분사파이프의 길이 방향을 따라 설치된 수 십 개의 분사노즐을 통하여 분산되며, 이로 인하여 각각의 분사노즐에서 분사되는 세척수의 압력이 분사파이프의 입구측 압력에 비하여 현저히 낮은 수준으로 떨어진다는 것이다.In other words, since the fixed spray pipe installed in the longitudinal direction of the screen is applied as the washing means, when the washing water is pumped into the spray pipe through the injection line connected to the washing water pump, Pressure is distributed through dozens of injection nozzles installed along the longitudinal direction of the injection pipe, so that the pressure of the washing water sprayed from each injection nozzle drops to a significantly lower level than the inlet pressure of the injection pipe.
상기와 같이 각각의 분사노즐로부터 분사되는 세척수의 분사압력이 저하되면, 스크린의 물빠짐 통공에 박혀 있는 씨앗이나 짐승털과 같은 미세협잡물을 스크린 내부로 탈락시키는 세척작업이 원활하게 수행되기가 어려우며, 이러한 상황을 방지하기 위해서는 세척수펌프의 펌프모터를 고속으로 회전시키거나, 세척수펌프 자체를 고가의 고압펌프로 대체시켜야 한다.As described above, when the injection pressure of the washing water sprayed from each injection nozzle is lowered, it is difficult to perform the washing operation to drop fine contaminants such as seeds or animal hairs stuck in the water drain hole of the screen into the screen smoothly. In order to prevent this situation, the pump motor of the wash water pump should be rotated at high speed, or the wash water pump itself should be replaced with an expensive high pressure pump.
그러나, 상기와 같은 대처방안은 불필요한 세척수의 낭비를 초래함은 물론이고, 다량의 세척수 투입에 따라 여액의 처리부하 또한 증대시키는 요인이 되며, 세척수펌프의 과부하에 따른 세척장치의 고장이나 오작동 등이 발생할 위험이 높을 뿐만 아니라, 고가의 고압펌프를 적용하는 것은 스크린장치가 포함된 협잡물 종합처리기의 설비 비용을 상승시켜 구매자에게 경제적인 부담을 안겨주는 요인이 되므로 바람직하지 못하다.However, the above countermeasures not only cause unnecessary waste of washing water, but also increase the processing load of the filtrate according to the input of a large amount of washing water, and the failure or malfunction of the washing device due to the overload of the washing water pump is caused. In addition to the high risk, the application of expensive high-pressure pump is not preferable because it increases the cost of equipment of the contaminant processing system including the screen device, which puts an economic burden on the buyer.
이와 더불어, 스크린의 세척작업시 세척수와 압축공기를 교대로 분사시키는 방식을 적용하면, 세척수의 낭비와 여액의 처리부하를 최소화시키면서도 2단 스크린의 내측에 배치되는 1단 스크린까지 세척이 가능토록 하여 세척작업의 효율성을 크게 향상시킬 수 있지만, 위에서 설명되어진 바와 같이 고정식 분사파이프를 이용하는 종래의 불합리한 구조와 낮은 분사압력으로 말미암아 스크린의 세척작업에 압축공기를 적용시키는 것 또한 매우 어려운 실정이었다.In addition, by applying a method of alternately spraying the washing water and compressed air during the cleaning of the screen, it is possible to clean up to the first stage screen disposed inside the second stage while minimizing waste of washing water and processing load of the filtrate. Although the efficiency of the cleaning operation can be greatly improved, it is also very difficult to apply compressed air to the cleaning of the screen due to the conventional irrational structure using the fixed injection pipe and the low injection pressure as described above.
본 발명은 상기와 같은 선출원의 문제점을 보완하기 위하여 안출된 것으로서, 신축코일호스와 연결된 상태로 원통형 스크린의 길이 방향을 따라 왕복 이동하는 짧은 길이의 분사체를 통하여 세척수와 압축공기를 교대로 분사시키는 방식의 고압세척기를 스크린장치에 적용함으로서, 세척수와 압축공기의 분사압력을 크게 증대시켜 미세협잡물에 의한 스크린의 극심한 막힘 현상 및 이에 따른 오버플로우를 방지하고 스크린의 세척기능과 미세협잡물의 제거기능을 월등히 향상시킴은 물론, 동일한 분사압력을 기준으로 할 경우에는 세척수와 압축공기의 사용량을 줄이고 여액의 처리부하를 경감시키는 한편, 세척수펌프와 에어컴프레셔의 과부하에 따른 세척장치의 고장이나 오작동 등을 방지하여 보다 경제적이며 합리적인 방식의 스크린 세척작업과 효율적인 미세협잡물의 제거작업이 가능토록 하는 것을 제 1의 기술적 과제로 한다.The present invention has been made to solve the above problems of the prior application, and alternately spraying the washing water and compressed air through a short length injector reciprocating along the longitudinal direction of the cylindrical screen in the state connected to the expansion coil hose By applying high pressure washer to the screen device, the spray pressure of washing water and compressed air is greatly increased to prevent extreme clogging of the screen due to fine contaminants and consequent overflow, and to clean the screen and remove fine contaminants. In addition to significantly improving the pressure, the same injection pressure is used to reduce the amount of washing water and compressed air, reduce the processing load of the filtrate, and prevent the failure or malfunction of the washing device due to the overload of the washing water pump and air compressor. More economical and reasonable screen cleaning The ever possible to remove the fine impurities effectively work as a technical problem of the first.
이와 더불어, 본 발명은 스크린의 상부측에 해당하는 장치하우징 부분에 스크린의 길이 방향에 걸친 개구부를 형성시키고, 이 개구부에 상기 고압세척기가 내장된 세척기케이싱을 커버 형태로 착탈 가능하게 조립 설치함으로서, 고압세척기의 손쉬운 설치와 유지보수 및 교체 작업 등이 가능토록 하며, 상기 신축코일호스가 스크린과 평행하게 배치된 호스지지대에 감겨져 설치되도록 함으로서, 유연한 소재인 신축코일호스가 하부 방향으로 처지지 않고 호스지지대를 따라 안정적으로 신축되도록 하며, 이로 인하여 신축코일호스의 손상이나 단락을 미연에 방지하고 고압세척기의 작동을 보다 더 안전하고 정확하게 수행할 수 있도록 하는 것을 제 2의 기술적 과제로 한다.In addition, the present invention forms an opening in the device housing portion corresponding to the upper side of the screen in the longitudinal direction of the screen, and by attaching and detachably attaching the washing machine casing in which the high-pressure cleaner is built in the opening in the form of a cover, Easy installation, maintenance, and replacement of the high pressure washer is possible, and the flexible coil hose is wound around the hose support arranged parallel to the screen, so that the flexible coil hose, which is a flexible material, does not sag downward. The second technical problem is to stably expand and contract along the support, thereby preventing damage or short-circuit of the expansion coil hose in advance and to make the operation of the high-pressure cleaner safer and more accurate.
마지막으로, 본 발명은 제 1스크린과 제 2스크린으로 이루어지는 2개의 탈수용 스크린이 서로 다른 속도로 회전되도록 한 상태에서, 각각의 스크린 사이에 제 1스크린과 접촉하여 축방향으로 회전하는 자전식(自轉式) 롤러브러쉬를 설치함에 따라, 상기 고압세척기와 롤러브러쉬를 병용하여 각각의 스크린에 형성된 탈수공이나 탈수슬릿이 미세협잡물에 의하여 막히게 되는 현상을 근본적으로 차단시킬 수 있도록 함은 물론, 세척솔의 국부적인 마모 현상을 방지하여 롤러브러쉬의 교체주기를 최대한으로 연장시키며, 이로 인하여 다단 스크린장치의 지속적이고 안정적인 작동을 보장하면서 미세협잡물의 제거기능을 한층 더 극대화시킬 수 있도록 하는 것을 제 3의 기술적 과제로 한다.Finally, the present invention is a rotating type that rotates in the axial direction in contact with the first screen between each screen, while the two dewatering screen consisting of the first screen and the second screen is rotated at different speeds ( By installing the roller brush, the high pressure washer and the roller brush can be used together to fundamentally block the phenomenon of the dehydration hole or the dewatering slit formed in each screen being blocked by fine contaminants, as well as the cleaning brush. It is possible to extend the replacement cycle of the roller brush to the maximum by preventing local wear and tear, thereby ensuring the continuous and stable operation of the multi-stage screen device while maximizing the removal of fine contaminants. It is a task.
상기의 기술적 과제를 해결하기 위한 수단으로서의 본 발명은, 씨앗이나 짐승털이 포함된 미세협잡물의 1차 제거를 위한 제 1스크린과, 상기 제 1스크린의 외부에 배치되어 미세협잡물의 2차 제거를 수행하는 제 2스크린이 장치하우징의 내부에 동심원상으로 삽입 설치되고, 상기 제 1스크린과 제 2스크린의 내주면에는 미세협잡물의 이송스크류가 설치되며, 상기 장치하우징과 제 1스크린과 제 2스크린의 전방측에는 미세협잡물의 배출구가 형성되고, 장치하우징의 하부측에는 여액배출덕트가 설치되며, 장치하우징의 후방측에는 제 1스크린과 제 2스크린을 회전시키기 위한 구동기구 및 장치하우징을 관통하여 제 1스크린의 내부까지 연장되는 투입관이 각각 설치되고, 장치하우징의 내측 상부에는 제 2스크린의 표면으로 세척수 또는 압축공기를 분사시키는 세척수단이 설치된 협잡물 종합처리기용 다단 스크린장치에 있어서. 상기 세척수단은, 제 2스크린의 길이 방향을 따라 일정한 간격을 두고 장치하우징의 내측 상단에 연결 설치되는 다수 개의 이송스프라켓과, 상기 이송스프라켓을 따라 감겨지는 왕복이송체인과, 상기 왕복이송체인 중 하부측 체인과 연결 설치되고 제 2스크린측으로 세척수 또는 압축공기를 분사시키는 분사체와, 상기 분사체에 일측단이 연결되고 타측단은 장치하우징의 벽체를 관통하여 세척수 또는 압축공기의 주입라인과 연결 설치되는 신축코일호스와, 상기 장치하우징의 상부면 외측 또는 내측에 설치되는 한편 이송스프라켓을 회전시켜 왕복이송체인을 구동시키는 세척모터를 포함하여서 이루어지는 고압세척기가 되는 것을 특징으로 한다.The present invention as a means for solving the above technical problem, the first screen for the primary removal of the fine contaminants containing seeds or animal hair, and is disposed outside the first screen to perform the secondary removal of the fine contaminants The second screen is inserted into the device housing in a concentric manner and installed on the inner circumferential surface of the first screen and the second screen, the fine screw conveying screw is installed, the front of the device housing and the first screen and the second screen A discharge port of fine contaminants is formed at the side, and a filtrate discharge duct is installed at the lower side of the device housing, and at the rear side of the device housing, a drive mechanism for rotating the first screen and the second screen and a device housing penetrate the inside of the first screen. Inlet pipes extending to each side are installed, and the washing water or compressed air is sprayed to the surface of the second screen on the inner upper portion of the device housing. Key in the multi-stage screen contaminants integrated processing The device of the cleaning means is installed. The washing means may include a plurality of transfer sprockets connected to the inner upper end of the device housing at regular intervals along the length direction of the second screen, a reciprocating transfer chain wound along the transfer sprocket, and a lower portion of the reciprocating transfer chain. An injector is connected to the side chain and sprays the washing water or compressed air to the second screen side, and one end is connected to the injecting body, and the other end is connected to the injection line of the washing water or the compressed air through the wall of the device housing. It is characterized in that the high-pressure washing machine comprising a stretch coil hose and a washing motor installed on the outside or inside the upper surface of the device housing and rotating the transfer sprocket to drive the reciprocating transfer chain.
또한, 상기 장치 하우징의 상부측에는 제 2스크린의 길이 방향을 따라 개구부가 절개 형성되고, 상기 개구부에는 고압세척기용 세척기케이싱이 커버의 형태로 착탈 가능하게 조립 설치되며, 상기 고압세척기를 이루는 이송스프라켓과 왕복이송체인과 분사체와 신축코일호스는 세척기케이싱의 내부에 배치되고, 상기 세척모터는 세척기케이싱의 외측 또는 내측에 고정 설치되는 것을 특징으로 하며, 상기 고압세척기는 신축코일호스가 감겨지는 호스지지대를 추가로 포함하여서 이루어지고, 상기 호스지지대는 제 2스크린의 상부측에 해당하는 장치하우징의 내부공간 또는 세척기케이싱의 내부공간에서 제 2스크린과 평행한 방향으로 설치되는 것을 특징으로 하며, 상기 신축코일호스와 연결되는 주입라인은, 세척수펌프로부터 밸브기구를 구비하는 상태로 연장되는 세척수라인과, 에어컴프레셔로부터 밸브기구를 구비하는 상태로 연장되는 압축공기라인이 하나의 라인으로 통합된 것임을 특징으로 한다.In addition, an opening is formed in the upper side of the device housing along the longitudinal direction of the second screen, the opening of the high-pressure cleaner washer detachably assembled in the form of a cover, the transfer sprocket for forming the high-pressure cleaner and The reciprocating feed chain and the spraying body and the expansion coil hose are disposed inside the washer casing, and the washing motor is fixedly installed at the outside or inside of the washer casing, and the high pressure washer is a hose support on which the expansion coil hose is wound. The hose support is characterized in that it is installed in a direction parallel to the second screen in the inner space of the device housing or the inner space of the washer casing corresponding to the upper side of the second screen, the expansion The injection line connected to the coil hose is provided with a valve mechanism from the wash water pump. The compressed air line extending from the wash water line extending state, the air compressor in a state that a valve mechanism is characterized in that integrated into a single line.
이와 더불어, 상기 구동기구는, 장치하우징의 외측에 설치되는 구동모터와, 상기 구동모터의 출력축에 고정 설치되는 한 쌍의 구동스프라켓과, 상기 제 1스크린과 제 2스크린의 후방측에 연결되고 이중관의 형태로 하여 장치하우징의 외부로 연장되는 후방지지축과, 상기 각각의 후방지지축에 고정 설치되는 종동스프라켓과, 상기 구동스프라켓을 종동스프라켓과 연결하는 한 쌍의 전동체인으로 이루어지며, 상기 각각의 종동스프라켓은 서로 다른 감속비를 가지도록 구동스프라켓과 연결 설치되고, 상기 투입관은 제 1스크린의 후방지지축을 관통하여 제 1스크린의 내부로 삽입 설치되는 것을 특징으로 하며, 상기 제 2스크린의 내부에는 제 1스크린과 제 2스크린의 회전시 제 1스크린의 표면과 접촉하여 축방향으로 회전하는 자전식 롤러브러쉬가 설치되고, 상기 롤러브러쉬는 제 2스크린의 전,후방 벽체상에 연결 설치되는 회전축과, 상기 회전축의 길이 방향을 따라 조밀한 간격을 두고 방사상으로 설치되어 제 1스크린의 표면과 밀착되는 세척솔로 이루어지는 것을 특징으로 한다.In addition, the drive mechanism, the drive motor is provided on the outside of the device housing, a pair of drive sprocket fixed to the output shaft of the drive motor, and connected to the rear side of the first screen and the second screen and the double pipe And a rear support shaft extending outwardly of the device housing, a driven sprocket fixed to each of the rear support shafts, and a pair of electric chains connecting the drive sprocket to the driven sprocket, each of which The driven sprockets are connected to the driving sprockets to have different reduction ratios, and the injection pipe is inserted into the first screen through the rear support shaft of the first screen and installed inside the second screen. The rotating roller brush is installed in the axial direction in contact with the surface of the first screen when the first screen and the second screen is rotated The roller brush comprises a rotating shaft connected to the front and rear walls of the second screen, and a cleaning brush radially installed at close intervals along the longitudinal direction of the rotating shaft to be in close contact with the surface of the first screen. It features.
상기와 같은 본 발명에 따르면, 짧은 길이의 이동식 분사체로 세척수와 압축공기를 교대로 분사시키는 고압세척기를 스크린장치에 적용함으로서, 세척수와 압축공기의 분사압력을 크게 증대시켜 미세협잡물에 의한 스크린의 극심한 막힘 현상 및 이에 따른 오버플로우를 방지하고 스크린의 세척기능과 미세협잡물의 제거기능을 월등히 향상시키는 효과가 있으며, 세척수와 압축공기의 사용량을 줄이고 여액의 처리부하를 경감시키는 한편, 세척수펌프와 에어컴프레셔의 과부하에 따른 세척장치의 고장이나 오작동 등을 방지함으로서, 훨씬 더 경제적이며 합리적인 방식으로 스크린 세척작업과 미세협잡물 제거작업을 수행할 수 있는 효과를 제공한다.According to the present invention as described above, by applying a high pressure washer to the screen device alternately spraying the washing water and compressed air with a short length of the mobile spraying body, by greatly increasing the injection pressure of the washing water and compressed air to the extreme of the screen by fine contaminants It prevents clogging and overflow, and greatly improves the screen cleaning function and the removal of fine contaminants.It reduces the amount of washing water and compressed air, reduces the processing load of filtrate, and wash water pump and air compressor. By preventing the malfunction or malfunction of the cleaning device due to overload, it provides the effect of screen cleaning and fine contaminant removal in a much more economical and reasonable manner.
또한, 상기 고압세척기를 세척기케이싱에 내장시키는 한편, 해당 세척기케이싱이 스크린장치의 장치하우징과 착탈 가능하게 조립 설치되도록 한 모듈(Module)화 된 세척구조를 제공함으로서, 고압세척기의 손쉬운 설치와 유지보수 및 교체 작업 등이 가능토록 하는 효과가 있으며, 유연한 소재인 신축코일호스가 하부 방향으로 처지지 않고 호스지지대를 따라 안정적으로 신축되도록 함으로서, 신축코일호스의 손상이나 단락을 미연에 방지하고 고압세척기의 작동을 보다 더 안전하고 정확하게 수행할 수 있는 효과를 제공한다.In addition, by embedding the high pressure washer in the washer casing, while providing a modularized washing structure that the washer casing is detachably assembled with the device housing of the screen device, easy installation and maintenance of the high pressure washer And replacement work, and the flexible coil hose, which is a flexible material, can be stably stretched along the hose support without sagging in the downward direction, thereby preventing damage or short-circuit of the expansion coil hose in advance. It provides the effect of safer and more accurate operation.
이와 더불어, 제 1스크린과 제 2스크린의 상대회전시 제 1스크린과 접촉하여 축방향으로 회전하는 자전식 롤러브러쉬를 상기 고압세척기와 병용토록 함으로서, 각각의 스크린에 형성된 탈수공이나 탈수슬릿이 미세협잡물에 의하여 막히게 되는 현상을 근본적으로 차단시킬 수 있도록 함은 물론, 세척솔의 국부적인 마모 현상을 방지하여 롤러브러쉬의 교체주기를 최대한으로 연장시키는 효과가 있으며, 이로 인하여 다단 스크린장치의 지속적이고 안정적인 작동을 보장하면서 미세협잡물의 제거기능을 한층 더 극대화시킬 수 있는 등의 매우 유용한 효과를 제공한다.In addition, when the first screen and the second screen is rotated relative to the first screen and the rotary roller brush that rotates in the axial direction in combination with the high-pressure cleaner, the dehydration hole or dewatering slit formed in each screen is fine It is possible to fundamentally block the phenomenon clogged by contaminants, and also to prevent the local wear of the cleaning brush, thereby extending the replacement cycle of the roller brush to the maximum, thereby making the continuous and stable operation of the multi-stage screen device possible. It provides very useful effects such as maximizing the removal of fine contaminants while ensuring operation.
도 1은 본 발명에 따른 다단 스크린장치의 일부 절개 평면도.1 is a partial cutaway plan view of a multi-stage screen device according to the present invention.
도 2는 본 발명에 따른 다단 스크린장치의 측단면도.Figure 2 is a side cross-sectional view of a multi-stage screen device according to the present invention.
도 3은 도 2에서 고압세척기의 분사체를 이동시킨 상태의 측단면도.Figure 3 is a side cross-sectional view of the injection body of the high pressure washer in FIG.
도 4는 도 2의 배면측 단면도.4 is a back side cross-sectional view of FIG.
도 5는 본 발명의 다단 스크린장치에 장착된 고압세척기의 사용상태도.Figure 5 is a state of use of the high pressure cleaner mounted on the multi-stage screen device of the present invention.
도 6은 본 발명의 다단 스크린장치에 적용되는 제 1스크린의 외관사시도.Figure 6 is an external perspective view of the first screen applied to the multi-stage screen device of the present invention.
도 7은 본 발명의 다단 스크린장치에 적용되는 제 2스크린의 외관사시도.Figure 7 is an external perspective view of a second screen applied to the multi-stage screen device of the present invention.
도 8은 본 발명의 다단 스크린장치에 적용되는 롤러브러쉬의 외관사시도.Figure 8 is an external perspective view of the roller brush applied to the multi-stage screen device of the present invention.
이하, 상기의 목적을 달성하기 위한 본 발명을 첨부된 도면을 참조하여 상세하게 설명하며, 앞선 종래기술의 내용에서 본 발명의 다단 스크린장치가 적용되는 처리설비의 일례로 본 출원인이 선출원한 협잡물 종합처리기를 거론하였으나, 본 발명에 따른 다단 스크린장치는 선출원된 협잡물 종합처리기 뿐만 아니라, 분뇨나 축산폐수 또는 하수의 처리에 사용되는 다른 여러 가지 형태의 설비에 적용될 수 있음은 물론이다.DETAILED DESCRIPTION OF THE INVENTION Hereinafter, the present invention for achieving the above object will be described in detail with reference to the accompanying drawings. Although the treatment unit is mentioned, the multi-stage screen device according to the present invention can be applied to various types of equipment used for the treatment of manure, livestock wastewater or sewage, as well as a pre-claimed contaminant comprehensive processor.
또한, 본 발명의 다단 스크린장치는 분뇨나 축산폐수 또는 하수의 처리 이외에도 각종 오폐수에 함유된 협잡물의 분리 또는 액체로부터 고형분을 분리하는 다른 여러 가지 종류의 탈수 처리에도 광범위하게 적용될 수 있음을 밝혀두는 바이며, 이러한 적용분야의 선택은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 자명한 사항이라 할 것이다.In addition, the multi-stage screen device of the present invention can be widely applied not only to the treatment of manure, animal husbandry wastewater or sewage, but also to various kinds of dehydration treatments for the separation of contaminants contained in various wastewaters or for the separation of solids from liquid. The choice of this application field will be apparent to those skilled in the art.
본 발명에 따른 다단 스크린장치(10)의 외관구성은 도 1 및 도 2에 각각 도시된 바와 같이, 미세협잡물의 제거를 위한 탈수용 스크린수단이 내부로 삽입 설치되는 동시에, 상기 스크린수단이 전,후방측(도면상 좌,우측)의 회전지지부(17)에서 회전 지지되도록 하는 장치하우징(16)과, 상기 장치하우징(16)의 외측에 구비되어 스크린수단을 회전시키는 구동기구를 포함한다.1 and 2, the external configuration of the multi-stage screen device 10 according to the present invention is inserted into the dewatering screen means for removal of fine contaminants, and the screen means is moved to the front, It includes a device housing 16 for rotationally supported by the rotation support portion 17 of the rear side (left and right on the drawing), and a drive mechanism provided on the outside of the device housing 16 to rotate the screen means.
상기 장치하우징(16)은 개략 원통 형상의 하우징(Housing)으로 형성되는 한편, 그 상부측에는 분뇨나 축산폐수 또는 하수의 처리 과정에서 발생하는 악취의 배출을 위한 배기관(19) 및 스크린수단의 작동상태를 파악하기 위한 체크도어(16a)가 설치되며, 장치하우징(16)의 하부측에는 미세협잡물의 제거가 이루어진 여액의 배출통로로서 깔때기 형상의 여액배출덕트(18)가 설치되어 있다.The device housing 16 is formed of a substantially cylindrical housing, while the upper side thereof has an operating state of the exhaust pipe 19 and the screen means for discharging odor generated during the treatment of manure or livestock wastewater or sewage. Check door (16a) is installed to grasp the, the funnel-shaped filtrate discharge duct (18) is installed in the lower side of the device housing 16 as the discharge passage of the filtrate in which fine contaminants are removed.
상기 스크린수단은, 도 2와 도 6 및 도 7에 걸쳐 도시된 바와 같이, 장치하우징(16)의 내측 중심부에 설치되어 미세협잡물의 1차 제거를 수행하는 제 1스크린(20)과, 상기 제 1스크린(20)의 외부에 설치되어 미세협잡물의 2차 제거를 수행하는 제 2스크린(30)으로 이루어진다.As shown in FIGS. 2, 6, and 7, the screen means includes: a first screen 20 installed at an inner center of the device housing 16 to perform primary removal of fine contaminants; The second screen 30 is installed outside the first screen 20 to perform secondary removal of fine contaminants.
상기 각각의 스크린(20)(30)은, 전방벽체(22)(32)와 후방벽체(29)(39)의 사이에 설치되는 원통 형상의 탈수스크린(21)(31)과, 상기 탈수스크린(21)(31)의 내주면을 따라 설치되는 미세협잡물의 이송스크류(23)(33)와, 상기 전방벽체(22)(32)에 형성된 개구부(22a)(32a)의 주연부를 따라 연결 설치되는 미세협잡물의 배출캡(24)(34)을 주요 구성요소로서 포함하게 된다.Each of the screens 20 and 30 includes cylindrical dewatering screens 21 and 31 provided between the front walls 22 and 32 and the rear walls 29 and 39, and the dewatering screen. (21) and (31) are connected along the periphery of the transfer screw (23) (33) of the fine condensate provided along the inner circumferential surface and the opening (22a) (32a) formed in the front wall (22) (32) It will include the discharge caps (24, 34) of the fine contaminants as main components.
이와 더불어, 제 1, 제 2스크린(20)(30)의 회전을 지지하는 수단으로서, 상기 배출캡(24)(34)의 전방면과 후방벽체(29)(39)에는 베어링(28)(38)을 개재시킨 상태로 장치하우징(16)의 회전지지부(17)를 관통하는 전방지지축(25)(35)과 후방지지축(26)(36)이 고정 설치되고, 상기 후방지지축(26)(36)에는 제 1스크린(20)과 제 2스크린(30)용 종동스프라켓(27)(37)이 고정 설치된다.In addition, as a means for supporting the rotation of the first and second screens 20 and 30, the front and rear walls 29 and 39 of the discharge caps 24 and 34 have bearings 28 ( The front support shafts 25 and 35 and the rear support shafts 26 and 36 which penetrate the rotary support portion 17 of the device housing 16 with the interposed portion 38 interposed therebetween are fixedly installed. 26 and 36, fixed sprockets 27 and 37 for the first screen 20 and the second screen 30 are fixedly installed.
상기 구동기구는, 도 1에서와 같이 구동모터(11)의 출력축에 고정된 한 쌍의 구동스프라켓(12)이 제 1스크린(20)과 제 2스크린(30)의 종동스프라켓(27)(37)과 전동체인(12a)으로 연결 설치된 것을 대표적인 적용예로 하였으나, 장치하우징(16)의 내부에 설치된 각각의 스크린(20)(30)을 회전시킬 수 있는 것이라면, 벨트와 풀리 또는 기어전동 방식과 같은 다른 종류의 구동기구가 설치되더라도 무방함을 밝혀두는 바이다.As shown in FIG. 1, the drive mechanism includes a pair of drive sprockets 12 fixed to the output shaft of the drive motor 11, driven driven sprockets 27 and 37 of the first screen 20 and the second screen 30. ) Is connected to the transmission chain 12a as a representative example, but if it is possible to rotate the respective screen 20, 30 installed in the interior of the device housing 16, belt and pulley or gear transmission method and It should be noted that other types of drive mechanisms may be installed.
한편, 상기 구동기구는 장치하우징(16)의 후방측(도면상 우측)에서 장치하우징(16)과 일체로 고정되는 구동부장착대(15)상에 설치되며, 상기 구동부장착대(15)에는 투입관(13)의 지지를 위한 투입관지지대(14)가 추가적으로 구비되어 있으며, 상기 투입관(13)은 제 1스크린(20)의 내부로 분뇨나 축산폐수의 여액 또는 하수 등을 투입시키기 위한 것이다.On the other hand, the drive mechanism is installed on the drive unit mount 15 which is fixed integrally with the device housing 16 at the rear side (right side in the drawing) of the device housing 16, the drive unit mount 15 An injection pipe support 14 for supporting the pipe 13 is additionally provided, and the injection pipe 13 is for introducing a manure or a livestock wastewater filtrate or sewage into the first screen 20. .
본 발명의 다단 스크린장치(10)는 제 1스크린(20)이 제 2스크린(30)의 내부로 삽입되어 동심원 형상으로 배치된 구조를 가짐에 따라, 제 1스크린(20)의 전방지지축(25)과 배출캡(24) 및 후방지지축(26) 역시 마찬가지로 제 2스크린(30)의 전방지지축(35)과 배출캡(34) 및 후방지지축(36)의 내부로 삽입되는 동축상(同軸
Figure 72c0
)의 배치구조를 형성하게 된다.
The multi-stage screen device 10 of the present invention has a structure in which the first screen 20 is inserted into the second screen 30 and arranged concentrically, so that the front support shaft of the first screen 20 ( 25 and the discharge cap 24 and the rear support shaft 26 are likewise coaxially inserted into the front support shaft 35 and the discharge cap 34 and the rear support shaft 36 of the second screen 30. (同軸
Figure 72c0
) Will form an arrangement structure.
따라서, 상기 투입관(13)은 제 1스크린(20)의 후방지지축(26) 중심부를 따라 관통 형성된 투입관통로(26a)를 거쳐 제 1스크린(20)용 탈수스크린(21)의 내부로 삽입 설치됨으로서, 각 스크린(20)(30)의 회전작동이 투입관(13)에 의하여 지장을 받지 않도록 이루어지며, 제 1스크린(20)의 후방지지축(26)이 제 2스크린(30)의 후방지지축(36)보다 외부로 더 길게 연장됨으로서, 각각의 후방지지축(26)(36)에 고정 설치되는 종동스프라켓(27)(37)이 일정한 간격을 두고 이격된다.Therefore, the inlet pipe 13 passes through the inlet passage 26a formed along the center of the rear support shaft 26 of the first screen 20 to the inside of the dewatering screen 21 for the first screen 20. By being installed, the rotation operation of each screen 20, 30 is made so as not to be disturbed by the input pipe 13, the rear support shaft 26 of the first screen 20 is the second screen 30 By extending outwards longer than the rear support shaft 36 of, the driven sprockets 27, 37 fixed to each of the rear support shafts 26, 36 are spaced at regular intervals.
상기와 같은 후방지지축(26)(36)과 종동스프라켓(27)(37)의 배치는, 제 1스크린(20)과 제 2스크린(30)을 서로 다른 속도로 회전시킴으로서, 제 1스크린(20)과 제 2스크린(30)의 사이에 세척용 롤러브러쉬(Roller brush)(48)를 적용시킬 수 있도록 한 것이며, 이를 위하여 각각의 종동스프라켓(27)(37)은 서로 다른 직경으로 형성됨에 따라, 구동스프라켓(12)으로부터 발생한 회전속도가 서로 다른 감속비로 조성된 다음, 각각의 스크린(20)(30)으로 전달될 수 있도록 이루어져 있다.The arrangement of the rear support shafts 26 and 36 and the driven sprockets 27 and 37 as described above allows the first screen 20 and the second screen 30 to rotate at different speeds, thereby providing a first screen ( 20 and the second screen 30 to apply a cleaning roller brush (Roller brush) 48 is to be applied, for this purpose, each driven sprocket 27, 37 is formed with a different diameter Accordingly, the rotational speeds generated from the driving sprockets 12 are formed at different reduction ratios, and then transmitted to each screen 20 and 30.
그러나, 제 1스크린(20)과 제 2스크린(30)의 사이에 롤러브러쉬(48)를 적용시키지 아니할 경우, 제 1스크린(20)과 제 2스크린(30)의 후방지지축(26)(36)이 하나의 회전지지축을 형성토록 한 다음, 해당 지지축에 하나의 종동스프라켓을 설치하더라도 무방함을 밝혀두는 바이며, 이 경우에는 각각의 스크린(20)(30)이 서로 동일한 속도로 회전하게 된다.However, when the roller brush 48 is not applied between the first screen 20 and the second screen 30, the rear support shafts 26 (of the first screen 20 and the second screen 30) ( 36) to form one rotary support shaft, and then it is clear that one driven sprocket may be installed on the support shaft, in which case each screen 20, 30 rotates at the same speed as each other. Done.
상기와 같은 제 1, 제 2스크린(20)(30)의 회전에 따라 투입관(13)을 거쳐 투입된 여액이나 하수 등으로부터 씨앗성분이나 짐승털 또는 다른 기타의 미세협잡물이 탈수 및 분리되는 바, 제 1스크린(20)의 탈수스크린(21)에서는 씨앗성분과 같은 다소 큰 입자의 협잡물이 주로 분리되도록 하고, 제 2스크린(30)의 탈수스크린(31)에서는 제 1스크린(20)에서 걸러지지 못한 미세씨앗이나 짐승털과 같은 미세협잡물이 주로 분리되도록 한다.In accordance with the rotation of the first and second screens 20 and 30 as described above, the seed component, animal hair, or other fine contaminants are dehydrated and separated from the filtrate or sewage introduced through the input pipe 13. In the dehydration screen 21 of the first screen 20, the contaminants of rather large particles such as seed components are mainly separated, and the dewatering screen 31 of the second screen 30 is filtered out of the first screen 20. It allows the fine contaminants such as fine seeds or animal hairs to be separated.
실질적인 적용례로서, 본 발명의 다단 스크린장치(10)를 분뇨 및 축산폐수의 여액에 포함된 씨앗성분이나 짐승털의 제거에 사용할 경우, 제 1스크린(20)의 탈수스크린(21)에 적용될 수 있는 탈수공의 직경은 2mm ~ 2.5mm 정도가 되고, 제 2스크린(30)의 탈수스크린(31)에 적용될 수 있는 탈수공의 직경은 1mm 내외가 된다고 볼 수 있다.As a practical application, when the multi-stage screen device 10 of the present invention is used to remove seed components or animal hair contained in the manure and livestock wastewater filtrate, it may be applied to the dewatering screen 21 of the first screen 20. The diameter of the dehydration hole is about 2mm ~ 2.5mm, the diameter of the dehydration hole that can be applied to the dehydration screen 31 of the second screen 30 can be said to be about 1mm.
보다 더 바람직하게는, 도 6 및 도 7에서와 같이 제 1스크린(20)의 탈수스크린(21)에는 원통 형상의 몸통 전면(全面)에 걸쳐 통상적인 탈수공(21a)을 형성시키는 한편, 제 2스크린(30)의 탈수스크린(31)에는 원통 형상의 몸통 전면(全面)에 걸쳐 장공(長空) 형태의 탈수슬릿(Dehydration slit)(31a)을 형성시키는 것이며, 이에 대한 자세한 기술적 사항 및 나머지 관련 부분의 내용은 앞서 언급된 선출원(특허등록 제 10-0928559호)의 내용을 참조하기 바란다.Even more preferably, as shown in Figs. 6 and 7, the dewatering screen 21 of the first screen 20 forms a conventional dewatering hole 21a over the entire body surface of the cylindrical body. The dehydration screen 31 of the two screens 30 forms a dehydration slit 31a in the form of a long hole over the entire surface of the cylindrical body. For the contents of the part, refer to the contents of the above-mentioned prior application (Patent Registration No. 10-0928559).
본 발명의 실질적인 요부를 이루는 구성요소는, 다단 스크린장치(10)의 장치하우징(16) 내부 상측에 고압세척기(40)를 적용시킨 것이며, 상기 고압세척기(40)는 도 1 및 도 2에서와 같이, 제 2스크린(30)의 길이 방향을 따라 일정한 간격을 두고 장치하우징(16)의 내측 상단에 연결 설치되는 다수 개의 이송스프라켓(43)과, 상기 이송스프라켓(43)을 따라 감겨지는 왕복이송체인(44)과, 상기 왕복이송체인(44)에 연결 설치되고 제 2스크린(30)측으로 세척수 또는 압축공기를 분사시키는 분사체(45)와, 상기 분사체(45)에 일측단이 연결되고 타측단은 장치하우징(16)의 벽체를 관통하여 세척수 또는 압축공기의 주입라인(47)과 연결 설치되는 신축코일호스(46)를 포함하여서 이루어진다.A substantial component of the present invention is that the high pressure cleaner 40 is applied on the upper side of the device housing 16 of the multi-stage screen device 10, and the high pressure cleaner 40 is shown in FIGS. 1 and 2. As described above, a plurality of transfer sprockets 43 are connected to and installed on the inner upper end of the device housing 16 at regular intervals along the length direction of the second screen 30, and the reciprocating transfer wound along the transfer sprockets 43. A chain 44, an injection body 45 connected to the reciprocating transfer chain 44 and spraying washing water or compressed air to the second screen 30 side, and one end connected to the injection body 45, The other end includes an expansion coil hose 46 which is connected to an injection line 47 of washing water or compressed air through the wall of the device housing 16.
상기 이송스프라켓(43)은 도 2에서와 같이 제 2스크린(30)의 상부측에 총 3개가 설치된 것으로 도시되어 있으나, 제 2스크린(30)의 선단측과 후단측에 각각 1개씩의 이송스프라켓(43)이 설치된다는 조건하에서 이송스프라켓(43)의 설치갯수는 임의대로 조정이 가능하며, 각각의 이송스프라켓(43)은 장치하우징(16)의 내측 상단에 고정된 체인브라켓(43a)에 회전 가능하게 설치된다.A total of three transfer sprockets 43 are installed on the upper side of the second screen 30 as shown in FIG. 2, but one transfer sprocket is provided on each of the front and rear ends of the second screen 30. Under the condition that 43 is installed, the number of installation of the transfer sprockets 43 can be adjusted arbitrarily, and each transfer sprocket 43 is rotated on the chain bracket 43a fixed to the inner top of the device housing 16. It is possible to install.
따라서, 상기 왕복이송체인(44)은 선단부측 이송스프라켓(43)과 후단부측 이송스프라켓(43)을 따라 감겨지는 방식으로 설치되고, 중앙측 이송스프라켓(43)은 왕복이송체인(44)의 처짐을 방지하여 원활한 세척작업이 이루어지도록 하는 기능을 수행하게 된다.Therefore, the reciprocating transfer chain 44 is installed in a manner wound along the front end side transfer sprocket 43 and the rear end side transfer sprocket 43, and the central side transfer sprocket 43 of the reciprocating transfer chain 44 It prevents sag and performs a function to make a smooth cleaning work.
그리고, 상기 분사체(45)는 연결브라켓(45a)에 의하여 왕복이송체인(44) 중 도면상 하부측에 위치하는 체인상에 매달리는 식으로 설치되며, 상기 후단부측 이송스프라켓(43)이 감속기(41a)를 구비하는 세척모터(41)와 연결 설치됨으로서, 세척모터(41)의 동력을 이용하여 상기 분사체(45)를 왕복이송체인(44)과 함께 전,후(도면상 좌,우) 방향으로 이동시킬 수 있게 된다.In addition, the injector 45 is installed in such a way as to hang on a chain located on the lower side of the reciprocating transfer chain 44 by a connecting bracket 45a, and the rear end side transfer sprocket 43 is a speed reducer. By being installed in connection with the washing motor 41 having a 41a, by using the power of the washing motor 41, the injection body 45 with the reciprocating transfer chain 44 before and after (left, right in the drawing Direction).
이를 위하여, 도 4의 확대된 부분에 도시된 바와 같이 세척모터(41)의 구동축에 설치된 구동스프라켓(42)이 전동체인(42b)에 의하여 종동스프라켓(42a)과 연결 설치되고, 상기 종동스프라켓(42a)이 후단부측 이송스프라켓(43)과 함께 동일한 체인브라켓(43a)의 회전축을 공유하도록 설치되어 있으며, 구동스프라켓(42)과 전동체인(42b)은 구동부커버(41b)에 의하여 보호되도록 하는 것이 바람직하다.To this end, as shown in an enlarged portion of FIG. 4, a drive sprocket 42 installed on the drive shaft of the washing motor 41 is connected to the driven sprocket 42a by the electric chain 42b, and the driven sprocket ( 42a) is installed to share the same rotational shaft of the same chain bracket 43a together with the rear end side feed sprocket 43, and the driving sprocket 42 and the electric chain 42b are protected by the driving part cover 41b. It is preferable.
상기 세척모터(41)는 장치하우징(16)의 내부에 설치될 수도 있으나, 습기와 악취성분이 다량으로 포함된 장치하우징(16)의 내부공간보다는 장치하우징(16)의 상단 외측에 설치하는 것이 바람직하며, 상기 구동스프라켓(42)과 종동스프라켓(42a)을 풀리나 기어로 하고, 상기 전동체인(42b)을 벨트로 하는 방식도 가능하며, 감속기(41a)를 구비하는 세척모터(41)의 구동축을 이송스프라켓(43)의 회전축과 직접 연결시키는 방식도 가능하다.The cleaning motor 41 may be installed inside the device housing 16, but it may be installed outside the upper end of the device housing 16 rather than an internal space of the device housing 16 containing a large amount of moisture and odor components. Preferably, the driving sprocket 42 and the driven sprocket 42a may be pulleys or gears, and the transmission chain 42b may be a belt, and the drive shaft of the washing motor 41 having the reduction gear 41a may be used. It is also possible to connect directly to the rotating shaft of the transfer sprocket 43.
그리고, 상기 분사체(45)는 세척수와 압축공기가 주입될 수 있는 파이프형 몸통을 가지는 한편, 해당 몸통의 하측부에 세척수와 압축공기의 분사를 위한 다수 개(도면상 6개)의 분사노즐이 설치되는 바, 이러한 분사노즐을 대신하여 분사체(45)의 파이프 몸통 바닥부에 분사구멍을 형성시키는 것도 가능하며, 분사체(45)의 선단부(도면상 좌측단부)에는 신축코일호스(46)와 연결되어 세척수와 압축공기의 입구 역할을 하는 연결포트(45b)가 제공되어 있고, 그 맞은편에 해당하는 분사체(45)의 후단부(도면상 우측단부)는 막혀 있는 상태가 된다.In addition, the injection body 45 has a pipe-shaped body into which the washing water and the compressed air can be injected, and a plurality of injection nozzles (6 in the drawing) for spraying the washing water and the compressed air in the lower part of the body. It is also possible to form an injection hole in the bottom of the pipe body of the injector 45 instead of the injection nozzle, and the expansion coil hose 46 is provided at the front end of the injector 45 (left end in the drawing). ) Is provided with a connection port 45b which serves as an inlet for washing water and compressed air, and the rear end (right end in the drawing) of the injecting body 45 corresponding to the opposite side is blocked.
상기 신축코일호스(46)는 유연한 소재이면서도 고압의 세척수와 압축공기의 주입이 가능한 플라스틱이나 합성수지 재질의 고압튜브를 사용하는 것이 바람직하며, 이러한 고압튜브를 나선형으로 꼬아서 소정의 길이를 가지는 코일(Coil) 형태로 제작됨에 따라, 도 2에 도시된 분사체(45)의 초기 위치로부터 도 3에 도시된 분사체(45)의 최대 이동 위치에 이르기까지, 신축코일호스(46)가 늘어나거나 원래대로 수축되는 현상을 반복하면서 분사체(45)의 내부로 세척수와 압축공기를 공급시키게 되는 것이다.The flexible coil hose 46 is a flexible material, but it is preferable to use a high-pressure tube made of plastic or synthetic resin material that is capable of injecting high-pressure washing water and compressed air, and the coil having a predetermined length by spirally twisting the high-pressure tube ( As the coil is manufactured in the form of a coil, the stretch coil hose 46 is extended or originally from the initial position of the injector 45 shown in FIG. 2 to the maximum moving position of the injector 45 shown in FIG. Repeatedly shrinking as it is to supply the washing water and compressed air to the interior of the injection body (45).
이를 위하여, 상기 신축코일호스(46)의 일측단은 분사체(45)의 연결포트(45b)와 연결 설치되는 한편, 신축코일호스(46)의 타측단은 장치하우징(16)의 벽체를 관통한 다음 커넥터(47a)에 의하여 세척수와 압축공기의 주입라인(47)과 연결 설치되며, 상기 커넥터(47a) 부분이 신축코일호스(46)의 신축작동을 지지하도록 장치하우징(16)의 벽체와 견고하게 조립 설치된다.To this end, one end of the expansion coil hose 46 is connected to the connection port 45b of the injector 45, while the other end of the expansion coil hose 46 penetrates the wall of the device housing 16. Then, the connector 47a is connected to the inlet line 47 of the washing water and the compressed air, and the connector 47a is connected to the wall of the device housing 16 so as to support the stretching operation of the expansion coil hose 46. It is firmly assembled and installed.
상기와 같이 신축코일호스(46)는 분사체(45)의 내부로 고압의 세척수와 압축공기를 주입시키는 통로가 되므로, 신축코일호스(46)가 연결되는 연결포트(45b) 및 커넥터(47a)에는 세척수의 누수나 압축공기의 누설이 발생하지 않도록 견고한 밀봉작업이 요구되며, 필요에 따라서는 상기 신축코일호스(46)를 주입라인(47)으로 하여 장치하우징(16)의 외부로 연장시킬 수도 있고, 이 경우 상기 커넥터(47a)는 호스고정용 수단이 되다.As described above, since the expansion coil hose 46 is a passage for injecting high-pressure washing water and compressed air into the injection body 45, the connection port 45b and the connector 47a to which the expansion coil hose 46 is connected. In order to prevent leakage of washing water or leakage of compressed air, a solid sealing operation is required, and if necessary, the expansion coil hose 46 may be extended to the outside of the device housing 16 using the injection line 47. In this case, the connector 47a is a means for fixing the hose.
본 발명에 적용될 수 있는 고압세척기(40)의 가장 바람직한 설치 방식으로는 도 1 및 도 4에서와 같이, 장치하우징(16)의 상단면에 제 2스크린(30)의 길이 방향을 따라 개구부를 절개 형성시키는 한편, 상기 개구부에 고압세척기(40)용 세척기케이싱(40a)을 커버의 형태로 착탈 가능하게 조립 설치함으로서, 고압세척기(40)를 세척기케이싱(40a)과 함께 모듈(Module)화시키는 것이며, 상기 세척기케이싱(40a)은 바닥부가 개구된 사각 케이스 형상이 바람직하다.As the most preferred installation method of the high-pressure cleaner 40 can be applied to the present invention, as shown in Figures 1 and 4, the opening is cut along the longitudinal direction of the second screen 30 in the upper surface of the device housing (16) On the other hand, by attaching and detachably attaching the washing machine casing 40a for the high pressure washer 40 to the opening in the form of a cover, the high pressure washer 40 is modularized together with the washing machine casing 40a, The washer casing 40a is preferably in the shape of a rectangular case with an open bottom.
상기와 같이 고압세척기(40)를 세척기케이싱(40a)과 함께 모듈화시킬 경우, 세척기케이싱(40a)의 내측 상단면에 체인브라켓(43a)을 설치하여 이송스프라켓(43) 및 왕복이송체인(44)이 세척기케이싱(40a)의 내측 중앙에 배치되는 한편, 상기 이동식 분사체(45)와 신축코일호스(46) 또한 해당 세척기케이싱(40a)의 내부에 설치된 왕복이송체인(44)을 기초로 하여 연결 설치되고, 상기 세척모터(41)는 해당 세척기케이싱(40a)의 외측에서 브라켓 등을 기초로 고정 설치되며, 필요시 상기 세척모터(41)를 세척기케이싱(40a)의 내측에 설치하는 것도 가능하다.When the high pressure washer 40 is modularized together with the washer casing 40a as described above, the chain bracket 43a is installed on the inner upper surface of the washer casing 40a to transfer the sprocket 43 and the reciprocating transfer chain 44. It is arranged in the inner center of the washer casing (40a), while the movable injector (45) and expansion coil hose 46 is also connected based on the reciprocating transfer chain (44) installed inside the washer casing (40a). Is installed, the washing motor 41 is fixedly installed on the outside of the washing machine casing (40a) based on the bracket, it is also possible to install the washing motor (41) inside the washing machine casing (40a) if necessary. .
상기와 같은 방식으로 고압세척기(40)를 세척기케이싱(40a)과 함께 모듈화시키게 되면, 스크린장치(10)의 장치하우징(16) 상부면에 모듈화 된 고압세척기(40)를 손쉽게 장착시킬 수 있음은 물론이고, 고압세척기(40)의 유지보수나 교체 작업 역시 세척기케이싱(40a)만을 분리하여 용이하게 수행할 수 있다.When the high pressure washer 40 is modularized together with the washer casing 40a in the above manner, the modular high pressure washer 40 can be easily mounted on the upper surface of the device housing 16 of the screen device 10. Of course, maintenance or replacement of the high pressure washer 40 can also be easily performed by separating only the washer casing 40a.
이와 더불어, 상기 분사체(45)의 이동에 따라 신축코일호스(46)가 도 2에 도시된 상태로부터 도 3에 도시된 상태에 이르기까지 늘어나거나 수축되는 현상을 반복하게 되므로, 이러한 점을 고려하여 유연한 소재인 신축코일호스(46)가 하부 방향으로 처지지 않도록 하는 수단으로서 호스지지대(46a)가 추가로 적용된다.In addition, the expansion and contraction of the expansion coil hose 46 from the state shown in FIG. 2 to the state shown in FIG. The hose support 46a is further applied as a means for preventing the flexible coil hose 46, which is a flexible material, from sagging downward.
상기 호스지지대(46a)는 원형의 단면을 가지는 봉의 형태로 하여, 제 2스크린(30)의 상부측에 해당하는 장치하우징(16)의 내부공간 또는 세척기케이싱(40a)의 내부공간에서 제 2스크린(30)과 평행한 방향으로 가로지게 연결 설치되며, 상기 신축코일호스(46)는 호스지지대(46a)의 선단측 부분을 따라 감겨지도록 하되, 신축코일호스(46)의 원활한 신축작동을 위하여 도 4에서와 같이 신축코일호스(46)의 내주면과 호스지지대(46a)의 사이에 여유간격을 두는 것이 바람직하다.The hose support 46a is in the form of a rod having a circular cross section, the second screen in the internal space of the device housing 16 corresponding to the upper side of the second screen 30 or in the internal space of the washer casing 40a. It is installed to be connected in a horizontal direction in parallel with the 30, the expansion coil hose 46 is to be wound along the tip side portion of the hose support (46a), but also for smooth stretching operation of the expansion coil hose 46 As in 4, it is preferable to provide a clearance between the inner peripheral surface of the flexible coil hose 46 and the hose support (46a).
도 5는 본 발명에 따른 다단 스크린장치(10)의 고압세척기(40)가 실질적으로 사용되는 상태를 나타내는 배관도로서, 세척수펌프(50)로부터 밸브기구(V)를 구비하는 상태로 연장되는 세척수라인(52)과, 에어컴프레셔(51)로부터 밸브기구(V)를 구비하는 상태로 연장되는 압축공기라인(53)이 하나의 주입라인(47)으로 통합된 다음 신축코일호스(46)와 연결되어 있다.5 is a piping diagram showing a state in which the high-pressure cleaner 40 of the multi-stage screen device 10 according to the present invention is substantially used. The washing water line extends from the washing water pump 50 to the valve mechanism V. FIG. 52 and the compressed air line 53 extending from the air compressor 51 with the valve mechanism V are integrated into one injection line 47 and then connected to the expansion coil hose 46. have.
또한, 상기 세척수펌프(50)와 에어컴프레셔(51) 및 고압세척기(40)의 세척모터(41)는 케이블에 의하여 제어판넬(54)과 접속 설치되고, 상기 세척수라인(52)과 압축공기라인(53)의 밸브기구(V) 또한 케이블에 의하여 제어판넬(54)과 접속 설치됨으로서, 고압세척기(40)의 가동에 필요한 분사체(45)의 이동속도와 왕복주기 및 왕복횟수를 포함하여, 세척수와 압축공기의 주입상태 및 교차주기 등을 자동적으로 제어할 수 있도록 이루어진다.In addition, the washing water pump 50, the air compressor 51 and the washing motor 41 of the high pressure cleaner 40 is connected to the control panel 54 by a cable, the washing water line 52 and the compressed air line The valve mechanism V of the 53 is also connected to the control panel 54 by a cable, and includes the moving speed, the reciprocating cycle, and the number of reciprocations of the injector 45 necessary for the operation of the high pressure cleaner 40, It is made to automatically control the injection state and cross cycle of washing water and compressed air.
이를 위하여, 세척수라인(52)과 압축공기라인(53)의 밸브기구(V)는 자동제어용 전자밸브나 솔레노이드 밸브가 바람직하고, 주입라인(47)에 설치되는 밸브기구(V)는 수동밸브로 하여 비상차단용으로 적용하는 것이 바람직하며, 제어판넬(54)에 의한 스크린 세척작업은 타이머(Timer)에 의하여 주기적으로 수행될 수도 있고, 사용자가 필요시마다 제어판넬(54)을 조작하여 스크린 세척작업을 수행토록 하는 것도 가능하다.To this end, the valve mechanism V of the washing water line 52 and the compressed air line 53 is preferably an automatic control solenoid valve or a solenoid valve, and the valve mechanism V installed in the injection line 47 is a manual valve. It is preferable to apply for emergency shut off, and the screen cleaning operation by the control panel 54 may be performed periodically by a timer, and the screen cleaning operation by the user operating the control panel 54 whenever necessary. It is also possible to do this.
상기와 같은 구성으로 이루어지는 고압세척기(40)를 이용하여 스크린의 세척작업을 수행하는 과정은, 도 5에 도시된 바와 같이 세척모터(41)의 가동에 따라 상기 분사체(45)가 왕복이송체인(44)과 함께 전,후 방향(도면상 좌,우 방향)으로 이동하면서 제 2스크린(30)의 표면측으로 세척수와 압축공기를 분사시키는 방식으로 수행되며, 통상 세척수의 분사에 따른 세척작업 이후에 압축공기의 분사가 이루어진다.The process of cleaning the screen using the high pressure washer 40 having the above configuration is performed in accordance with the operation of the cleaning motor 41, as shown in FIG. 5. Along with (44) is carried out in a manner of spraying the washing water and compressed air to the surface side of the second screen 30 while moving in the front and rear directions (left and right directions on the drawing), after the washing operation according to the spray of the washing water Compressed air is injected into the
상기와 같이 짧은 길이를 가지는 이동식 분사체(45)를 제 2스크린(30)의 상부측에서 스크린의 길이 방향을 따라 이동시키는 한편, 이 과정에서 이동식 분사체(45)로부터 세척수와 압축공기가 제 2스크린(30)의 표면을 향하여 교대로 분사되도록 함으로서, 세척수와 압축공기의 분사압력을 크게 증대시켜 스크린의 세척기능을 월등히 향상시킬 수 있다.While moving the movable injector 45 having a short length as described above along the longitudinal direction of the screen on the upper side of the second screen 30, in this process the washing water and compressed air from the movable injector 45 By alternately spraying toward the surface of the two screens 30, by greatly increasing the injection pressure of the washing water and the compressed air can greatly improve the cleaning function of the screen.
다시 말해서, 본 발명에서는 종래의 고정식 분사파이프와 비교하여 그 길이가 매우 짧게 되는 이동식 분사체(45)를 세척수단으로 적용하였기 때문에, 세척수펌프(50)와 에어컴프레셔(51)로부터 신축코일호스(46)를 거쳐 분사체(45)의 입구로 유입된 세척수와 압축공기의 압력이 매우 적은 개수의 분사노즐을 통해서만 분산되며, 이로 인하여 각각의 분사노즐에서 분사되는 세척수와 압축공기의 압력이 분사체(45)의 입구측 압력과 거의 동등한 수준으로 높게 유지된다는 것이다.In other words, in the present invention, since the movable injection body 45, whose length is very short compared with the conventional fixed injection pipe, is applied as the washing means, the expansion coil hose from the washing water pump 50 and the air compressor 51 is used. 46) the pressures of the washing water and the compressed air introduced into the inlet of the spraying body 45 are dispersed only through a very small number of spray nozzles, so that the pressure of the washing water and the compressed air sprayed from the respective spray nozzles is injected. It is maintained at about the same level as the inlet pressure of (45).
상기와 같이 각각의 분사노즐로부터 분사되는 세척수와 압축공기의 분사압력을 크게 증대시킬 수 있고, 분사체(45)의 이동에 따라 스크린의 전체 길이에 걸친 세척작업이 가능하므로, 동일한 분사압력 조건하에서 세척수와 압축공기의 사용량을 줄이고 여액의 처리부하를 경감시키는 한편, 세척수펌프(50)와 에어컴프레셔(51)의 과부하에 따른 세척장치의 고장이나 오작동을 방지할 수 있는 등, 세척수와 압축공기를 교대로 분사시키는 방식을 적용하여 종래의 고정식 분사파이프보다 훨씬 더 경제적이며 합리적인 방식으로 스크린 세척작업을 수행할 수 있다.As described above, since the injection pressure of the washing water and the compressed air injected from each injection nozzle can be greatly increased, and the washing operation over the entire length of the screen is possible according to the movement of the injection body 45, under the same injection pressure conditions The amount of washing water and compressed air can be reduced, and the processing load of the filtrate can be reduced, and the washing water and compressed air can be prevented from failure or malfunction of the washing apparatus due to the overload of the washing water pump 50 and the air compressor 51. By applying alternate spraying methods, screen cleaning can be performed in a much more economical and rational way than conventional stationary spraying pipes.
또한, 상기 고압세척기(40)를 세척기케이싱(40a)에 내장시키는 한편, 스크린장치(10)의 장치하우징(16) 상부면에 세척기케이싱(40a)과 함께 착탈식으로 조립 설치가 가능한 모듈화 된 세척구조를 제공함으로서, 고압세척기(40)의 손쉬운 설치와 유지보수 및 교체 작업 등이 가능하며, 유연한 소재인 신축코일호스(46)가 하부 방향으로 처지지 않고 호스지지대(46a)를 따라 안정적으로 신축되도록 함으로서, 신축코일호스(46)의 손상이나 단락을 미연에 방지하고 고압세척기(40)의 작동을 보다 더 안전하고 정확하게 수행할 수 있다.In addition, while the high-pressure cleaner 40 is embedded in the washing machine casing (40a), the modular washing structure that can be detachably assembled with the washing machine casing (40a) on the upper surface of the device housing (16) of the screen device (10). By providing a, easy installation, maintenance and replacement of the high pressure washer 40 is possible, such that the flexible coil hose 46, which is a flexible material, is stably stretched along the hose support 46a without sagging downward. By doing so, it is possible to prevent damage or short-circuit of the expansion coil hose 46 in advance and to operate the high pressure cleaner 40 more safely and accurately.
추가적인 사항으로, 본 발명에서는 상기 분사체(45)를 이동시키는 수단으로서 이송스프라켓(43)과 왕복이송체인(44)을 적용하였는 바, 이외에도 이송풀리와 왕복이송벨트의 적용 또한 가능하며, 이 경우는 왕복이송벨트가 하부로 처지는 현상 및 세척수와 압축공기의 분사력에 의하여 왕복이송벨트가 요동하는 현상을 방지할 수 있도록, 장치하우징(16)의 벽체 내측에 분사체(45)의 이동을 안내하는 가이드레일 등을 제 2스크린(30)과 평행하게 설치하는 것이 유리하다.In addition, in the present invention, the transfer sprocket 43 and the reciprocating transfer chain 44 are applied as a means for moving the injection body 45. In addition, the transfer pulley and the reciprocating transfer belt may also be applied. To guide the movement of the injector 45 inside the wall of the device housing 16 so that the reciprocating belt can be drooped to the lower side and the reciprocating belt can be prevented from shaking by the injection force of the washing water and the compressed air. It is advantageous to install a guide rail or the like parallel to the second screen 30.
상기와 같은 고압세척기(40)의 적용과 더불어, 도 2를 기초로 한 앞선 설명의 내용에서와 같이, 제 1스크린(20)과 제 2스크린(30)으로 이루어지는 2개의 탈수용 스크린이 서로 다른 속도로 회전되도록 한 상태에서, 각각의 스크린(20) (30) 사이에 제 1스크린(20)의 탈수스크린(21) 표면과 접촉하여 축방향으로 회전하는 자전식(自轉式) 롤러브러쉬(48)를 설치할 수도 있다.In addition to the application of the high pressure cleaner 40 as described above, as described in the foregoing description based on FIG. 2, two dewatering screens composed of the first screen 20 and the second screen 30 are different from each other. A rotating roller brush 48 which rotates in the axial direction in contact with the surface of the dewatering screen 21 of the first screen 20 between the respective screens 20 and 30 while being rotated at a speed. You can also install).
상기 롤러브러쉬(48)는 도 2와 도 7에 걸쳐 도시된 바와 같이, 양측단에 베어링죠인트(48a)를 개재시킨 상태로 제 2스크린(30)의 전방벽체(32)와 후방벽체(39)에 걸쳐 스크린과 평행한 방향으로 설치되는 회전축(49a)과, 상기 회전축(49a)의 길이 방향을 따라 조밀한 간격을 두고 방사상으로 설치되어 제 1스크린(20)의 탈수스크린(21) 표면과 밀착되는 세척솔(49)로 이루어진다.As shown in FIGS. 2 and 7, the roller brush 48 has a front wall 32 and a rear wall 39 of the second screen 30 with bearing joints 48a at both ends thereof. Rotating shaft 49a which is installed in a direction parallel to the screen, and radially spaced apart at close intervals along the longitudinal direction of the rotating shaft 49a to closely contact the surface of the dewatering screen 21 of the first screen 20. It consists of a washing brush (49).
상기와 같이 회전축(49a)을 따라 세척솔(49)이 설치된 롤러브러쉬(48)는, 제 1스크린(20)의 탈수스크린(21) 표면을 긁어내는 통상적인 협잡물 제거기능과 함께, 각각의 세척솔(49)이 회전축(49a)과 함께 회전하는 과정에서 탈수스크린(21)의 탈수통로(탈수공이나 탈수슬릿)로 용이하게 침투할 수 있으며, 이로 인하여 탈수스크린(21)의 탈수통로에 끼워진 협잡물 또한 효과적으로 탈락시킬 수 있다.As described above, the roller brush 48 provided with the cleaning brush 49 along the rotating shaft 49a has a function of removing general contaminants to scrape the surface of the dewatering screen 21 of the first screen 20, and to clean the respective brushes. The sole 49 can easily penetrate into the dehydration passage (dehydration hole or dewatering slit) of the dewatering screen 21 in the process of rotating together with the rotary shaft 49a, thereby being inserted into the dehydration passage of the dewatering screen 21. Contaminants can also be effectively eliminated.
따라서, 상기 롤러브러쉬(48)를 고압세척기(40)와 병용하여 스크린 세척작업을 수행하게 되면, 제 1스크린(20)과 제 2스크린(30)의 탈수스크린(21)(31)에 형성된 탈수공(21a)이나 탈수슬릿(31a)이 미세협잡물에 의하여 막히게 되는 현상을 근본적으로 차단시킬 수 있음은 물론이고, 세척솔(49)의 국부적인 마모 현상을 방지하여 롤러브러쉬(48)의 교체주기를 최대한으로 연장시킬 수 있으며, 이로 인하여 다단 스크린장치(10)의 지속적이고 안정적인 작동을 보장하면서 미세협잡물의 제거기능을 한층 더 극대화시킬 수 있는 것이다.Accordingly, when the roller brush 48 is used in combination with the high pressure cleaner 40 to perform the screen cleaning operation, dehydration is formed on the dehydration screens 21 and 31 of the first screen 20 and the second screen 30. Not only can the ball 21a or the dehydration slit 31a be blocked by the fine contaminant fundamentally, but also prevent the local abrasion of the cleaning brush 49, thereby replacing the roller brush 48. It can be extended to the maximum, thereby ensuring the continuous and stable operation of the multi-stage screen device 10 will be able to further maximize the removal function of fine contaminants.
마지막으로, 위에서 설명되어진 내용은 제 1스크린(20)과 제 2스크린(30)에 의한 2단 스크린장치(10)에 관한 것이지만, 제 1스크린(20)의 내,외부 또는 제 2스크린(30)의 외부에 원통형 스크린을 추가적으로 설치하여 3단 스크린장치를 제공토록 할 수도 있으며, 이 경우 상기 롤러브러쉬(48)는 외부측 스크린과 중앙측 스크린의 사이 및 중앙측 스크린과 내부측 스크린의 사이에 각각 설치될 것이다.Finally, the above descriptions relate to the two-stage screen device 10 by the first screen 20 and the second screen 30, but inside, outside or the second screen 30 of the first screen 20. In addition, a cylindrical screen may be additionally installed on the outside to provide a three-stage screen device. In this case, the roller brush 48 may be disposed between the outer screen and the center screen and between the center screen and the inner screen. Each will be installed.
또한, 미세협잡물의 처리부하가 상대적으로 적은 경우에는 제 1스크린(20) 또는 제 2스크린(30) 중에서 택일한 하나의 단일스크린만을 장치하우징(16)의 내부에 설치하는 것도 가능하며, 이러한 수준의 설계변경은 당업자에게 자명한 사항일 뿐만 아니라, 본 발명이 추구하고자 하는 기술적 사상의 범주내에 당연히 포함되는 것임을 밝혀두는 바이다.In addition, when the processing load of the fine contaminants is relatively low, it is also possible to install only one single screen selected from the first screen 20 or the second screen 30 inside the device housing 16. The design change is not only obvious to those skilled in the art, but it is to be understood that the present invention is naturally included within the scope of the technical idea to be pursued.
본 발명은 분뇨나 축산폐수 등으로부터 각종 협잡물을 여액과 분리하는 협잡물 종합처리기에 설치되어 씨앗이나 짐승털과 같은 미세협잡물을 제거할 수 있는 다단 스크린장치로 사용될 수 있다.The present invention can be used as a multi-stage screen device that can be installed in a complex comprehensive processing for separating various contaminants from the manure or livestock waste water and the filtrate to remove fine contaminants such as seeds and animal hair.

Claims (6)

  1. 씨앗이나 짐승털이 포함된 미세협잡물의 1차 제거를 위한 제 1스크린(20)과, 상기 제 1스크린(20)의 외부에 배치되어 미세협잡물의 2차 제거를 수행하는 제 2스크린(30)이 장치하우징(16)의 내부에 동심원상으로 삽입 설치되고, 상기 제 1스크린(20)과 제 2스크린(30)의 내주면에는 미세협잡물의 이송스크류(23)(33)가 설치되며, 상기 장치하우징(16)과 제 1스크린(20)과 제 2스크린(30)의 전방측에는 미세협잡물의 배출구(16b)(24a)(34a)가 형성되고, 장치하우징(16)의 하부측에는 여액배출덕트(18)가 설치되며, 장치하우징(16)의 후방측에는 제 1스크린(20)과 제 2스크린(30)을 회전시키기 위한 구동기구 및 장치하우징(16)을 관통하여 제 1스크린(20)의 내부까지 연장되는 투입관(13)이 각각 설치되고, 장치하우징(16)의 내측 상부에는 제 2스크린(30)의 표면으로 세척수 또는 압축공기를 분사시키는 세척수단이 설치된 협잡물 종합처리기용 다단 스크린장치(10)에 있어서.The first screen 20 for the primary removal of the fine confinement containing the seed or animal hair, and the second screen 30 disposed outside the first screen 20 to perform the secondary removal of the fine contaminants The device housing 16 is inserted into and installed in a concentric manner, the first screw 20 and the inner circumferential surface of the second screen 30, the screw screw 23, 33 of the fine concave is installed, the device housing The discharge holes 16b, 24a, and 34a of fine contaminants are formed at the front side of the first screen 20 and the second screen 30, and the filtrate discharge duct 18 is disposed at the lower side of the device housing 16. ) Is installed on the rear side of the device housing 16 through the drive mechanism for rotating the first screen 20 and the second screen 30 and the device housing 16 to the inside of the first screen 20. Each of the inlet pipes 13 is provided to extend, and the washing water or the compression hole is provided on the inner surface of the device housing 16 to the surface of the second screen 30. In the multi-stage screen device (10) for the composite matter processing unit is provided with cleaning means for spraying the machine.
    상기 세척수단은, 제 2스크린(30)의 길이 방향을 따라 일정한 간격을 두고 장치하우징(16)의 내측 상단에 연결 설치되는 다수 개의 이송스프라켓(43)과, 상기 이송스프라켓(43)을 따라 감겨지는 왕복이송체인(44)과, 상기 왕복이송체인(44) 중 하부측 체인과 연결 설치되고 제 2스크린(30)측으로 세척수 또는 압축공기를 분사시키는 분사체(45)와, 상기 분사체(45)에 일측단이 연결되고 타측단은 장치하우징(16)의 벽체를 관통하여 세척수 또는 압축공기의 주입라인(47)과 연결 설치되는 신축코일호스(46)와, 상기 장치하우징(16)의 상부면 외측 또는 내측에 설치되는 한편 이송스프라켓(43)을 회전시켜 왕복이송체인(44)을 구동시키는 세척모터(41)를 포함하여서 이루어지는 고압세척기(40)가 되는 것을 특징으로 하는 미세협잡물 제거기능 향상을 위한 고압세척기가 장착된 협잡물 종합처리기용 다단 스크린장치.The washing means is wound along a plurality of transfer sprockets 43 and the transfer sprockets 43 connected to the inner upper end of the device housing 16 at regular intervals along the length direction of the second screen 30. The reciprocating conveying chain 44, an injector 45 which is connected to the lower chain of the reciprocating conveying chain 44 and injects washing water or compressed air to the second screen 30 side, and the injecting body 45 One end is connected to the other end and the other end penetrates the wall of the device housing 16 and is connected to the expansion coil hose 46 installed with the injection line 47 of the washing water or compressed air, and the upper part of the device housing 16. Improved fine contaminant removal function, characterized in that it is installed on the outer surface or the inside of the high pressure washer 40 comprising a washing motor 41 for driving the reciprocating transfer chain 44 by rotating the transfer sprocket 43 Autoclave cabinet The multi-stage screen contaminants The device of the integrated processing.
  2. 제 1항에 있어서, 상기 장치하우징(16)의 상부측에는 제 2스크린(30)의 길이 방향을 따라 개구부가 절개 형성되고, 상기 개구부에는 고압세척기(40)용 세척기케이싱(40a)이 커버의 형태로 착탈 가능하게 조립 설치되며,According to claim 1, wherein an opening is formed in the upper side of the device housing 16 along the longitudinal direction of the second screen 30, the washing machine casing (40a) for the high-pressure cleaner (40) in the form of a cover Removably assembled and installed,
    상기 고압세척기(40)를 이루는 이송스프라켓(43)과 왕복이송체인(44)과 분사체(45)와 신축코일호스(46)는 세척기케이싱(40a)의 내부에 배치되고, 상기 세척모터(41)는 세척기케이싱(40a)의 외측 또는 내측에 고정 설치되는 것을 특징으로 하는 미세협잡물 제거기능 향상을 위한 고압세척기가 장착된 협잡물 종합처리기용 다단 스크린장치.The conveying sprocket 43, the reciprocating conveying chain 44, the spraying body 45, and the retracting coil hose 46 constituting the high pressure cleaner 40 are disposed inside the washer casing 40a and the washing motor 41. ) Is a multi-stage screen device for a multi-sorted processing unit equipped with a high-pressure cleaner for improving the fine particles removal function, characterized in that the fixing is installed on the outside or inside of the washing machine casing (40a).
  3. 제 1항 또는 제 2항에 있어서, 상기 고압세척기(40)는 신축코일호스(46)가 감겨지는 호스지지대(46a)를 추가로 포함하여서 이루어지며,According to claim 1 or claim 2, wherein the high pressure washer 40 is made by further comprising a hose support (46a) is wound the expansion coil hose 46,
    상기 호스지지대(46a)는 제 2스크린(30)의 상부측에 해당하는 장치하우징(16)의 내부공간 또는 세척기케이싱(40a)의 내부공간에서 제 2스크린(30)과 평행한 방향으로 설치되는 것을 특징으로 하는 미세협잡물 제거기능 향상을 위한 고압세척기가 장착된 협잡물 종합처리기용 다단 스크린장치.The hose support 46a is installed in a direction parallel to the second screen 30 in the inner space of the device housing 16 corresponding to the upper side of the second screen 30 or in the inner space of the washer casing 40a. Multi-stage screen device for a multi-treatment of mixed matter equipped with a high-pressure cleaner for improving the fine dust removal function.
  4. 제 1항 또는 제 2항에 있어서, 상기 신축코일호스(46)와 연결되는 주입라인(47)은, 세척수펌프(50)로부터 밸브기구(V)를 구비하는 상태로 연장되는 세척수라인(52)과, 에어컴프레셔(51)로부터 밸브기구(V)를 구비하는 상태로 연장되는 압축공기라인(53)이 하나의 라인으로 통합된 것임을 특징으로 하는 미세협잡물 제거기능 향상을 위한 고압세척기가 장착된 협잡물 종합처리기용 다단 스크린장치.The washing water line (52) of claim 1 or 2, wherein the injection line (47) connected to the expansion coil hose (46) extends from the washing water pump (50) with a valve mechanism (V). And, the compressed air line 53 extending from the air compressor (51) with the valve mechanism (V) is integrated into a single line, characterized in that the contaminant equipped with a high pressure cleaner for removing fine contaminants Multi-stage screen device for integrated processor.
  5. 제 1항 또는 제 2항에 있어서, 상기 구동기구는, 장치하우징(16)의 외측에 설치되는 구동모터(11)와, 상기 구동모터(11)의 출력축에 고정 설치되는 한 쌍의 구동스프라켓(12)과, 상기 제 1스크린(20)과 제 2스크린(30)의 후방측에 연결되고 이중관의 형태로 하여 장치하우징(16)의 외부로 연장되는 후방지지축(26)(36)과, 상기 각각의 후방지지축(26)(36)에 고정 설치되는 종동스프라켓(27)(37)과, 상기 구동스프라켓(12)을 종동스프라켓(27)(37)과 연결하는 한 쌍의 전동체인(12a)으로 이루어지며,According to claim 1 or 2, wherein the drive mechanism is a drive motor 11 is provided on the outside of the device housing 16, a pair of drive sprockets fixed to the output shaft of the drive motor 11 ( 12) and rear support shafts 26 and 36 connected to the rear sides of the first screen 20 and the second screen 30 and extending out of the device housing 16 in the form of a double tube; A pair of driven chains connecting the driven sprockets 27 and 37 fixed to the rear support shafts 26 and 36 and the driving sprockets 12 and the driven sprockets 27 and 37, respectively. 12a),
    상기 각각의 종동스프라켓(27)(37)은 서로 다른 감속비를 가지도록 구동스프라켓(12)과 연결 설치되고, 상기 투입관(13)은 제 1스크린(20)의 후방지지축(26)을 관통하여 제 1스크린(20)의 내부로 삽입 설치되는 것을 특징으로 하는 미세협잡물 제거기능 향상을 위한 고압세척기가 장착된 협잡물 종합처리기용 다단 스크린장치.The driven sprockets 27 and 37 are connected to the drive sprocket 12 so as to have different reduction ratios, and the injection pipe 13 penetrates the rear support shaft 26 of the first screen 20. The multi-stage screen device for a composite processing body of the high-pressure cleaner equipped with a high-pressure washer for improving the fine contaminant removal function, characterized in that the insertion into the interior of the first screen (20).
  6. 제 5항에 있어서, 상기 제 2스크린(30)의 내부에는 제 1스크린(20)과 제 2스크린(30)의 회전시 제 1스크린(20)의 표면과 접촉하여 축방향으로 회전하는 자전식(自轉式) 롤러브러쉬(48)가 설치되며,The rotating method of claim 5, wherein the second screen 30 is rotated in the axial direction in contact with the surface of the first screen 20 when the first screen 20 and the second screen 30 are rotated. Roller brush 48 is installed,
    상기 롤러브러쉬(48)는 제 2스크린(30)의 전,후방 벽체상에 연결 설치되는 회전축(49a)과, 상기 회전축(49a)의 길이 방향을 따라 조밀한 간격을 두고 방사상으로 설치되어 제 1스크린(20)의 표면과 밀착되는 세척솔(49)로 이루어지는 것을 특징으로 하는 미세협잡물 제거기능 향상을 위한 고압세척기가 장착된 협잡물 종합처리기용 다단 스크린장치.The roller brush 48 is radially installed at a tight interval along the longitudinal direction of the rotary shaft 49a and the rotary shaft 49a, which are connected to the front and rear walls of the second screen 30, and are first installed. Multi-stage screen device for a composite processing device with a high pressure washer equipped with a high-pressure cleaner for improving the fine contaminant removal function, characterized in that the cleaning brush 49 is in close contact with the surface of the screen (20).
PCT/KR2014/004433 2014-02-21 2014-05-17 Multi-screen apparatus for impurity treating equipment having high-pressure washing device mounted thereto for enhancement of fine-impurity removal function WO2015126011A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR1020140020609A KR20140122174A (en) 2013-04-09 2014-02-21 Multi-screen apparatus for an overall wastes processing equipment with improved removal function of fine materials by high-pressure washing device
KR10-2014-0020609 2014-02-21

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CN108889594A (en) * 2018-06-15 2018-11-27 广州鸿胜科技有限公司 A kind of sand-stone separator with auxiliary cleaner
CN109036790A (en) * 2018-07-12 2018-12-18 深圳市雷凌广通技术研发有限公司 A kind of transformer with insulating oil cleaning function
CN111495735A (en) * 2020-04-15 2020-08-07 施胜生 Sand screening machine for construction machinery
CN111979555A (en) * 2020-06-01 2020-11-24 杨圣 Deoiling and cleaning device for metal parts after heat treatment
CN113101936A (en) * 2020-01-13 2021-07-13 国家能源投资集团有限责任公司 Preparation method of methanol synthesis catalyst protective agent and application of protective agent in gas purification device
CN115974358A (en) * 2023-03-16 2023-04-18 甘肃祥农兆丰农业科技发展有限公司 Automatic dehydration treatment equipment for livestock manure
CN118059571A (en) * 2024-04-17 2024-05-24 天津正鑫浩司科技有限公司 Environment-friendly sewage treatment device

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KR100928559B1 (en) * 2009-04-07 2009-11-24 동 석 강 Multi-screen apparatus for processing of excrement and wasted water of stock-breeding and sewage
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KR200446633Y1 (en) * 2009-04-07 2009-11-16 동 석 강 Roller Brush for Screen Unit
KR100928559B1 (en) * 2009-04-07 2009-11-24 동 석 강 Multi-screen apparatus for processing of excrement and wasted water of stock-breeding and sewage
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108889594A (en) * 2018-06-15 2018-11-27 广州鸿胜科技有限公司 A kind of sand-stone separator with auxiliary cleaner
CN109036790A (en) * 2018-07-12 2018-12-18 深圳市雷凌广通技术研发有限公司 A kind of transformer with insulating oil cleaning function
CN109036790B (en) * 2018-07-12 2021-02-19 南通市海王电气有限公司 Transformer with insulating oil cleaning function
CN113101936A (en) * 2020-01-13 2021-07-13 国家能源投资集团有限责任公司 Preparation method of methanol synthesis catalyst protective agent and application of protective agent in gas purification device
CN113101936B (en) * 2020-01-13 2023-07-11 国家能源投资集团有限责任公司 Preparation method of methanol synthesis catalyst protective agent and application of methanol synthesis catalyst protective agent in gas purification device
CN111495735A (en) * 2020-04-15 2020-08-07 施胜生 Sand screening machine for construction machinery
CN111495735B (en) * 2020-04-15 2021-06-22 施胜生 Sand screening machine for construction machinery
CN111979555A (en) * 2020-06-01 2020-11-24 杨圣 Deoiling and cleaning device for metal parts after heat treatment
CN115974358A (en) * 2023-03-16 2023-04-18 甘肃祥农兆丰农业科技发展有限公司 Automatic dehydration treatment equipment for livestock manure
CN115974358B (en) * 2023-03-16 2023-06-06 甘肃祥农兆丰农业科技发展有限公司 Automatic dehydration treatment equipment for livestock manure
CN118059571A (en) * 2024-04-17 2024-05-24 天津正鑫浩司科技有限公司 Environment-friendly sewage treatment device

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