WO2017131121A1 - Lubricant composition - Google Patents
Lubricant composition Download PDFInfo
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- WO2017131121A1 WO2017131121A1 PCT/JP2017/002825 JP2017002825W WO2017131121A1 WO 2017131121 A1 WO2017131121 A1 WO 2017131121A1 JP 2017002825 W JP2017002825 W JP 2017002825W WO 2017131121 A1 WO2017131121 A1 WO 2017131121A1
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- WIPO (PCT)
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- lubricating oil
- oil composition
- sulfur
- mass
- extreme pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
- C10M135/02—Sulfurised compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
- C10M135/02—Sulfurised compounds
- C10M135/04—Hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M151/00—Lubricating compositions characterised by the additive being a macromolecular compound containing sulfur, selenium or tellurium
- C10M151/04—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/17—Fisher Tropsch reaction products
- C10M2205/173—Fisher Tropsch reaction products used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/023—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/28—Amides; Imides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/02—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/02—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
- C10M2219/022—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds of hydrocarbons, e.g. olefines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2221/00—Organic macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2221/04—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2221/041—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds involving sulfurisation of macromolecular compounds, e.g. polyolefins
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/043—Ammonium or amine salts thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/047—Thioderivatives not containing metallic elements
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/04—Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
Definitions
- the present invention relates to a lubricating oil composition.
- the present invention relates to a lubricating oil composition for automobiles having a reduced viscosity that can be applied to a differential gear.
- Lubricating oil compositions are used in a wide variety of applications such as automobiles and machines. In recent years, lowering the viscosity of automotive lubricating oil compositions has been demanded from the viewpoint of fuel efficiency. However, lowering the viscosity of the lubricating oil composition affects the oil film forming ability. In particular, in the field of automotive gear oils, and more particularly in lubricating oils used for differential gears, reducing the viscosity of the lubricating oil causes problems such as the occurrence of wear on bearings and the occurrence of scoring on gear tooth surfaces. Therefore, it was difficult to cope with the low viscosity. Therefore, it is hoped to develop a gear oil composition for automobiles, particularly a differential gear oil composition, which can suppress wear on bearings and the like under conditions where oil film formation is difficult at high temperatures even with low viscosity oil. It is rare.
- the inventors of the present invention can reduce the viscosity of a lubricating oil by using a low-viscosity base oil and a high-viscosity base oil in advance, and at the same time, can achieve bearing fatigue life characteristics and fuel economy that are particularly affected by oil film forming ability.
- the invention described in Japanese Patent Application Laid-Open No. 2007-039480 has been made.
- the lubricating oil composition described in Japanese Patent Application Laid-Open No. 2007-039480 has insufficient wear prevention properties for bearings and the like and scoring properties for gear tooth surfaces and the like.
- Japanese Patent Application Laid-Open No. 2014-012855 discloses specific acidic phosphoric acid alkyl esters, dialkylamines and / or trialkylamines, specific sulfur compounds containing no -S-S-S- or higher polysulfur bond, and Lubricating oil compositions optionally comprising certain thiophosphate trihydrocarbyl esters are disclosed.
- the lubricating oil composition described in Japanese Patent Application Laid-Open No. 2014-012855 relates to a wind power booster oil composition that requires seizure resistance and fatigue resistance, and there is no description regarding scoring.
- the present invention has an object to provide a lubricating oil composition capable of suppressing the occurrence of wear on bearings and the like and scoring on gear tooth surfaces and the like even when the viscosity is lowered.
- the present inventors have found that the above problem can be achieved by blending a specific amount of an extreme pressure agent having a specific amount of active sulfur into the lubricating oil composition, and have achieved the present invention.
- the present invention provides a lubricating oil composition
- a lubricating oil composition comprising a lubricating base oil and a sulfur-based extreme pressure agent, wherein the active sulfur content of the extreme pressure agent is 5 to 30% by mass, and the extreme pressure agent is a lubricating oil.
- the lubricating oil composition is provided, wherein the lubricating oil composition is contained in the composition in an amount of 5 to 15% by mass based on the total mass of the composition.
- Preferred embodiments of the present invention further have at least one of the following features (1) to (7).
- the sulfur-based extreme pressure agent is a sulfurized olefin.
- the lubricating oil composition has a kinematic viscosity at 100 ° C. of 5 to 15 mm 2 / s.
- At least one part of the lubricating base oil is a Fischer-Tropsch derived base oil.
- At least one part of the lubricating base oil is a poly- ⁇ -olefin (PAO) base oil.
- PAO poly- ⁇ -olefin
- the lubricant base oil has a kinematic viscosity 5 ⁇ 15 mm 2 / s at 100 ° C..
- the lubricating oil composition is a lubricating oil composition for a transmission.
- the lubricating oil composition is a differential gear lubricating oil composition.
- the lubricating oil composition of the present invention can suppress the occurrence of wear on bearings and scoring on gear tooth surfaces even when the viscosity is lowered.
- the lubricating oil composition of the present invention can be suitably used as a lubricating oil for automobiles, and further suitable as a transmission gear oil and a differential gear oil.
- Lubricating oil base oil The lubricating oil base oil in the present invention is not particularly limited, and conventionally known lubricating oil base oils can be used.
- Examples of the lubricating base oil include mineral base oils, synthetic base oils, and mixed base oils thereof.
- Mineral oil base oils include highly refined paraffinic mineral oils (high viscosity index mineral oil base oils obtained by subjecting hydrorefined oil, catalytic isomerized oil, etc. to solvent dewaxing or hydrodewaxing, etc. ) Is preferred.
- mineral base oils other than the above include, for example, raffinates obtained by solvent refining using lube oil as an aromatic extraction solvent such as phenol and furfural, hydrogen such as cobalt and molybdenum using silica-alumina as a carrier.
- hydrotreated oil obtained by hydrotreating using a hydrotreating catalyst For example, 100 neutral oil, 150 neutral oil, 500 neutral oil, etc. can be mentioned.
- Examples of synthetic base oils include base oils obtained from hydrocracking and hydroisomerization of raw materials such as waxes obtained from Fischer-Tropsch synthesis from natural gas such as methane (so-called Fischer-Tropsch derived) Base oil), poly- ⁇ -olefin base oil (PAO), polybutene, alkylbenzene, polyol ester, polyglycol ester, dibasic acid ester, phosphate ester, and silicon oil. Of these, Fischer-Tropsch derived base oils and poly- ⁇ -olefin (PAO) base oils are preferred.
- base oils obtained from hydrocracking and hydroisomerization of raw materials such as waxes obtained from Fischer-Tropsch synthesis from natural gas such as methane (so-called Fischer-Tropsch derived) Base oil), poly- ⁇ -olefin base oil (PAO), polybutene, alkylbenzene, polyol ester, polyglycol ester, dibasic acid ester, phosphate ester,
- the lubricating base oil is selected from the above mineral base oil, the above synthetic base oil, or a combination thereof, one kind may be used alone, or two or more kinds may be used in combination.
- two or more kinds of lubricating base oils are used in combination, they may be mineral base oils, synthetic base oils, or a combination of mineral oil base oils and synthetic base oils, and the mode is not limited.
- a combination of a mineral base oil and a synthetic base oil is suitable.
- a mineral base oil and a synthetic base oil are used in combination, at least one selected from a Fischer-Tropsch derived base oil and a poly- ⁇ -olefin (PAO) base oil is used as the synthetic base oil.
- the preferred mode of combined use is (1) A combination of mineral oil base oil and Fischer-Tropsch derived base oil, (2) A combination of a mineral oil base oil and a poly- ⁇ -olefin (PAO) base oil, (3) A combination of mineral base oil, Fischer-Tropsch derived base oil and poly- ⁇ -olefin (PAO) base oil, or (4) Fischer-Tropsch derived base oil and poly- ⁇ -olefin (PAO). ) Combination with base oil.
- a combination of (3) mineral oil base oil, Fischer-Tropsch derived base oil, and poly- ⁇ -olefin (PAO) base oil is particularly preferable.
- the mineral oil base oil is not limited to those produced by the above production method, but preferably has a kinematic viscosity at 100 ° C. of 2 to 35 mm 2 / s, more preferably 2 to 20 mm 2 / s. More preferably, it is 3 to 10 mm 2 / s.
- the Fischer-Tropsch derived base oil is not particularly limited, but preferably has a kinematic viscosity at 100 ° C. of 2 to 40 mm 2 / s, more preferably 2 to 20 mm 2 / s, and still more preferably 2 It should be ⁇ 10 mm 2 / s.
- the poly- ⁇ -olefin (PAO) base oil is not particularly limited, but examples thereof include 1-octene oligomer, 1-decene oligomer, ethylene- ⁇ -olefin oligomer, ethylene-propylene oligomer, isobutene oligomer and hydrogen thereof. Can be used.
- the poly- ⁇ -olefin (PAO) base oil preferably has a kinematic viscosity at 100 ° C. of 2 to 100 mm 2 / s, more preferably 2 to 50 mm 2 / s, and even more preferably 10 to 50 mm 2 / s. There should be.
- the kinematic viscosity of the lubricating base oil is not limited as long as the gist of the present invention is not impaired.
- the entire lubricating base oil preferably has a kinematic viscosity at 100 ° C. of 3 to 40 mm 2 / s, more preferably 4 to 20 mm 2 / s. Preferably it has 5 to 15 mm 2 / s, particularly preferably 8 to 15 mm 2 / s. If the kinematic viscosity at 100 ° C.
- the lubricating base oil exceeds the upper limit, it may be difficult to lower the viscosity of the lubricating oil composition, and it may be difficult to achieve fuel economy. Further, if the kinematic viscosity at 100 ° C. is less than the lower limit, fuel saving can be achieved, but it may be difficult to ensure wear prevention and scoring prevention.
- the lubricating oil composition of the present invention contains a sulfur-based extreme pressure agent as an essential component.
- the sulfur-based extreme pressure agent used in the present invention is required to have an active sulfur amount of 5 to 30% by mass, preferably 5 to 20% by mass, more preferably 5 to 18% by mass, and still more preferably 5%. -15% by mass, particularly preferably 8-12% by mass. If the amount of active sulfur exceeds the above upper limit, not only metal corrosion will occur, but it will be difficult to ensure wear prevention and scoring prevention.
- the lower limit of the amount of active sulfur is not particularly limited, but the above lower limit is preferable for ensuring extreme pressure.
- the amount of active sulfur is measured by the method prescribed in ASTM D1662. More specifically, the amount of active sulfur based on ASTM D1662 can be measured by the following procedure. 1. In a 200 ml beaker, put 50 g of a sample and 5 g of copper powder (purity 99% or more, particle size 75 ⁇ m or less), and heat to 150 ° C. while stirring with a stirrer (500 rpm). 2. When the temperature reaches 150 ° C., add 5 g of copper powder and stir for 30 minutes. 3. Stirring is stopped, and an ASTM D130-compliant copper plate is placed in a beaker and immersed for 10 minutes.
- ASTM D130-compliant copper plate is placed in a beaker and immersed for 10 minutes.
- the sulfur-based extreme pressure agent in the present invention is not particularly limited as long as it has the above-mentioned specific amount of active sulfur, and can be selected from known sulfur-based extreme pressure agents.
- it is at least one selected from sulfide compounds typified by sulfurized olefins and sulfurized esters typified by sulfurized fats and oils, and sulfurized olefins are particularly preferable.
- the sulfur-based extreme pressure agent used in the present invention is represented by, for example, the following general formula (1).
- R 1 and R 2 are each independently a monovalent substituent and contain at least one element of carbon, hydrogen, oxygen, and sulfur. Specific examples include saturated or unsaturated hydrocarbon groups having a straight chain structure or a branched structure having 1 to 40 carbon atoms, and may be aliphatic, aromatic, or araliphatic. Further, it may contain oxygen and / or sulfur atoms. R 1 and R 2 may be bonded. When there is one bond, for example, it is represented by the following general formula (2).
- x is an integer of 1 or more, preferably an integer of 1 to 12.
- x is preferably an integer of 1 to 10, more preferably an integer of 1 to 8, and particularly preferably an integer of 2 to 5.
- the sulfur-based extreme pressure agents represented by the general formulas (1) and (2) are usually not a single x, but a mixture of various sulfur numbers, in which compounds having specific sulfur numbers are active. It is thought to function as sulfur.
- sulfur-based extreme pressure agents are further described below.
- Sulfurized olefins are obtained by sulfiding olefins, and are collectively referred to as sulfide compounds including those obtained by sulfiding hydrocarbon-based raw materials other than olefins.
- sulfurized olefin include those obtained by sulfurizing olefins such as polyisobutylenes and terpenes with sulfur or other sulfurizing agents.
- sulfide compounds other than sulfurized olefins include diisobutyl disulfide, dioctyl polysulfide, di-tert-butyl polysulfide, diisobutyl polysulfide, dihexyl polysulfide, di-tert-nonyl polysulfide, didecyl polysulfide, didodecyl polysulfide, diisobutylene polysulfide, Examples thereof include octenyl polysulfide and dibenzyl polysulfide.
- Sulfurized fats and oils are reaction products of fats and sulfur, and are obtained by sulfidizing animal and vegetable fats and oils such as lard, beef tallow, whale oil, palm oil, coconut oil and rapeseed oil as fats and oils. .
- This reaction product is not a single substance species but a mixture of various substances, and the chemical structure itself is not necessarily clear.
- sulfurized esters are obtained by sulfurizing ester compounds obtained by reaction of various organic acids (saturated fatty acids, unsaturated fatty acids, dicarboxylic acids, aromatic carboxylic acids, etc.) with various alcohols with sulfur or other sulfurizing agents. Can be obtained.
- various organic acids saturated fatty acids, unsaturated fatty acids, dicarboxylic acids, aromatic carboxylic acids, etc.
- sulfur or other sulfurizing agents can be obtained.
- the chemical structure itself is not always clear.
- the content of the sulfur-based extreme pressure agent is 5% by mass to 15% by mass, preferably 6% by mass to 12% by mass, based on the total mass of the lubricating oil composition. It is also a feature of the present invention that the content of the sulfur-based extreme pressure agent is larger than that of the lubricating oil composition. If the content exceeds the above upper limit value, thermal oxidation stability is lowered and sludge is likely to be generated, and in addition, metal corrosion is likely to occur, which is not preferable. Moreover, when content is less than the said lower limit, since scoring prevention property falls, it is unpreferable.
- the lubricating oil composition of the present invention may further contain a phosphorous extreme pressure agent and / or a sulfur-containing phosphorous extreme pressure agent as optional components. it can.
- the sulfur element contained in the sulfur-containing phosphorus-based extreme pressure agent here is not sulfur (active sulfur) measured by ASTM D1662, and the extreme-pressure agent is distinguished from the above-described sulfur-based extreme pressure agent. It is.
- the phosphorus-based extreme pressure agent and the sulfur-containing phosphorus-based extreme pressure agent are not particularly limited and may be conventionally known ones.
- the phosphoric acid ester and the acidic phosphoric acid ester are represented by (R 1 O) a P ( ⁇ O) (OH) 3-a .
- a is 0, 1, 2, or 3;
- R 1 is independently a monovalent hydrocarbon group having 4 to 30 carbon atoms.
- the phosphite and acidic phosphite are represented by (R 2 O) b P ( ⁇ O) (OH) 2 -b H.
- b is 0, 1 or 2;
- R 2 is independently a monovalent hydrocarbon group having 4 to 30 carbon atoms.
- R 3 , R 4 and R 5 are a hydrogen atom or a monovalent hydrocarbon group having 4 to 30 carbon atoms.
- R 3 , R 4 and R 5 are hydrogen atoms, an acidic thiophosphate is formed.
- X 1 , X 2 , X 3 and X 4 are each independently an oxygen atom or a sulfur atom. However, at least one of X 1 , X 2 , X 3 and X 4 is a sulfur atom.
- R 6 and R 7 are each independently a hydrogen atom or a monovalent hydrocarbon group having 4 to 30 carbon atoms.
- one of R 6 and R 7 is a hydrogen atom, it is an acidic thiophosphate.
- X 5 , X 6 and X 7 are each independently an oxygen atom or a sulfur atom. Provided that at least one of X 5, X 6 and X 7 is a sulfur atom.
- the phosphoric acid ester and acidic phosphoric acid ester are preferably phosphoric acid monoalkyl ester, phosphoric acid dialkyl ester, and phosphoric acid trialkyl ester, but are not limited thereto.
- the phosphite and acidic phosphite are preferably a monoalkyl phosphite and a dialkyl phosphite, but are not limited thereto.
- the thiophosphoric acid ester and the acidic thiophosphoric acid ester are preferably a thiophosphoric acid monoalkyl ester, a thiophosphoric acid dialkyl ester, and a thiophosphoric acid trialkyl ester, but are not limited thereto.
- the thiophosphite is preferably a thiophosphite monoalkyl ester and a thiophosphite dialkyl ester, but is not limited thereto.
- phosphate ester As phosphate ester, phosphite ester, thiophosphate ester, and thiophosphite ester, more specifically, monooctyl phosphate, dioctyl phosphate, trioctyl phosphate, monooctyl phosphite, dioctyl phosphite, Monooctyl thiophosphate, dioctyl thiophosphate, trioctyl thiophosphate, monooctyl thiophosphite, dioctyl thiophosphite, monododecyl phosphate, dododecyl phosphate, tridodecyl phosphate, monododecyl phosphite, didodecyl phosphite, Monododecyl thiophosphate, didodecyl thiophosphate, tridodec
- alkylamine salts and alkenylamine salts of the above compounds which are partial esters can also be suitably used. That is, an amine salt of an acidic phosphate ester, an amine salt of an acidic phosphite ester, an amine salt of an acidic thiophosphate ester, or an amine salt of an acidic thiophosphite ester can be used, but is not limited thereto. is not.
- the amine of the amine salt is represented by R 8 R 9 R 10 N, having a linear structure or a branched chain of R 8, R 9 and R 10 are each independently hydrogen or a C 1-20 saturated or unsaturated A saturated aliphatic hydrocarbon group, and more specifically, a methyl group, an ethyl group, a propyl group, a butyl group, a nonyl group, a dodecyl group, a propenyl group, a butenyl group, an oleyl group, and the like.
- the phosphorus extreme pressure agent and the sulfur-containing phosphorus extreme pressure agent can be used alone or in combination of two or more. In the case of combination, for example, the following embodiments are exemplified, but the invention is not limited thereto.
- (1) Thiophosphate amine salt and phosphate ester amine salt In particular, a combination of a thiophosphate ester amine salt having an alkyl group and a phosphate ester amine salt having an alkyl group, (2) Thiophosphate ester amine salt and phosphate ester In particular, a combination of a thiophosphate ester amine salt having an alkyl group and a phosphate ester having an alkyl group, (3) Phosphate ester amine salt and thiophosphate ester In particular, a combination of a phosphate ester amine salt having an alkyl group and a thiophosphate ester having an alkyl group, (4) Thiophosphate ester and phosphate ester In particular,
- the addition amount of the phosphorus-based extreme pressure agent and the sulfur-containing phosphorus-based extreme pressure agent is not limited, and may be appropriately adjusted. For example, it is preferably 10% by mass or less, more preferably 1 to 8% by mass, and further preferably 2 to 6% by mass with respect to the total mass of the lubricating oil composition. If the content exceeds the above upper limit value, scoring prevention property on the tooth surface or the like may be deteriorated, which is not preferable. When the content is equal to or more than the lower limit value relative to the mass of the entire lubricating oil composition, it further contributes to wear prevention performance.
- Ashless dispersant may further contain an ashless dispersant.
- a conventionally known ashless dispersant may be used and is not particularly limited. Examples thereof include nitrogen-containing compounds having 40 to 400 carbon atoms and at least one alkyl group or alkenyl group having a straight chain structure or a branched structure in the molecule or derivatives thereof, or modified products of alkenyl succinimide. .
- Ashless dispersants may be used alone or in combination of two or more.
- a borated ashless dispersant can also be used.
- the boronated ashless dispersant is a borated version of any ashless dispersant used in lubricating oils. Boronation is generally performed by allowing boric acid to act on an imide compound to neutralize part or all of the remaining amino group and / or imino group.
- the carbon number of the alkyl group or alkenyl group is preferably 40 to 400, more preferably 60 to 350.
- the solubility of the compound in the lubricating base oil tends to decrease.
- the carbon number of an alkyl group and an alkenyl group exceeds the said upper limit, it exists in the tendency for the low-temperature fluidity
- the alkyl group and alkenyl group may have a straight chain structure or a branched structure.
- Preferred embodiments include, for example, oligomers of olefins such as propylene, 1-butene and isobutylene, branched alkyl groups or branched alkenyl groups derived from ethylene and propylene co-oligomers, and the like.
- the alkenyl succinimide is a reaction product of one end of a polyamine and succinic anhydride, a so-called monotype succinimide, and a reaction product of both ends of the polyamine and succinic anhydride, so-called bis-type. And succinimide.
- the lubricating oil composition of the present invention may contain one of monotype and bistype, or may contain both.
- the above-mentioned modified product of alkenyl succinimide is, for example, a product obtained by modifying alkenyl succinimide with a boron compound (hereinafter sometimes referred to as boronated succinimide).
- Modifying with a boron compound means boronation.
- a boronated succinimide may be used individually by 1 type, or may use 2 or more types together. When used in combination, it may be a combination of two or more of boronated succinimides. Moreover, both a monotype and a bis type may be included, the combined use of monotypes, or the combined use of bistypes may be sufficient.
- a boronated succinimide and a non-borated succinimide may be used in combination.
- boronated succinimide methods for producing a boronated succinimide are disclosed in JP-B-42-8013 and JP-A-42-8014, JP-A-51-52381, JP-A-51-130408, and the like. And the like.
- organic compounds such as alcohols, hexane, xylene, etc., light lubricating oil base oil, polyamine and polyalkenyl succinic acid (anhydride), boric acid, boric acid ester, or boron compounds such as borate can be obtained by mixing and heat-treating under appropriate conditions.
- the boron content contained in the boronated succinimide thus obtained can usually be 0.1 to 4% by mass.
- a boron-modified compound of an alkenyl succinimide compound is particularly preferable because of excellent heat resistance, antioxidant properties, and antiwear properties.
- the boron content contained in the boronated ashless dispersant is not particularly limited. Usually, it is 0.1 to 3% by mass with respect to the mass of the ashless dispersant. As one aspect of the present invention, the boron content in the ashless dispersant is preferably 0.2% by mass or more, more preferably 0.4% by mass or more, and preferably 2.5% by mass or less. More preferably, it is 2.3 mass% or less, More preferably, it is 2.0 mass% or less.
- the boronated ashless dispersant is preferably a boronated succinimide, and particularly preferably a boronated bissuccinimide.
- the borated ashless dispersant has a boron / nitrogen mass ratio (B / N ratio) of 0.1 or more, preferably 0.2 or more, preferably less than 1.0, more preferably 0.8 or less. What has is preferable.
- the content of the ashless dispersant in the composition may be adjusted as appropriate. For example, it is preferably 0.01 to 20% by mass, more preferably 0.1 to the mass of the entire lubricating oil composition. ⁇ 10% by mass. If the content of the ashless dispersant is less than the above lower limit, the sludge dispersibility may be insufficient. Moreover, when content exceeds the said upper limit, there exists a possibility of deteriorating a specific rubber material or making low temperature fluidity worse.
- the lubricating oil composition of the present invention includes, as other additives other than the above components (A) to (D), a viscosity index improver, an antioxidant, a metallic detergent, and a friction modifier. , Corrosion inhibitors, rust inhibitors, demulsifiers, metal deactivators, antifoaming agents, and pour point depressants.
- a thickener examples include metal soap and metal salt.
- the viscosity index improver for example, a polymer or copolymer of one or more monomers selected from various methacrylic acid esters, or a hydride thereof, a so-called non-dispersed viscosity index improver, or So-called dispersible viscosity index improvers copolymerized with various methacrylic esters containing nitrogen compounds, non-dispersed or dispersed ethylene- ⁇ -olefin copolymers (for propylene, 1-butene, 1-pentene as ⁇ -olefins) Or a hydride thereof, a polyisobutylene or a hydride thereof, a hydride of a styrene-diene copolymer, a styrene-maleic anhydride ester copolymer, and a polyalkylstyrene.
- the viscosity index improver has a weight average molecular weight of usually 5,000 to 1,000,000, preferably 100,000 to 900,000 in the case of dispersed and non-dispersed polymethacrylates.
- isobutylene or a hydride thereof usually 800 to 5,000, preferably 1,000 to 4,000, and in the case of an ethylene- ⁇ -olefin copolymer or a hydride thereof, usually 800 to 500,000, Those having a viscosity of 3,000 to 200,000 are preferably used.
- a lubricating oil composition having particularly excellent shear stability can be obtained.
- One or two or more compounds arbitrarily selected from the above viscosity index improvers can be contained in any amount.
- the content of the viscosity index improver in the lubricating oil composition is 0.01 to 20% by mass, preferably 0.02 to 10% by mass, more preferably 0.05 to 5% by mass, based on the total amount of the composition. is there.
- Antioxidants may be those commonly used in lubricating oils, for example, ashless antioxidants such as phenolic antioxidants and amine antioxidants and organometallic antioxidants. Can be mentioned. By adding an antioxidant, the oxidation stability of the lubricating oil composition can be further enhanced.
- the metal detergent examples include those containing a compound selected from sulfonates such as calcium, magnesium and barium, phenates, salicylates, and carboxylates, such as overbased salts, basic salts, and neutral salts. Those having different base numbers can be arbitrarily selected and used.
- the metal detergent is usually blended in the lubricating oil composition at a metal amount of 0.01 to 1% by mass.
- friction modifier examples include organic molybdenum compounds, fatty acids, fatty acid esters, fats and oils, alcohols, amines, amides, and the like.
- the friction modifier is usually blended in the lubricating oil composition at 0.01 to 5% by mass.
- the corrosion inhibitor examples include benzotriazole, tolyltriazole, thiadiazole, and imidazole compounds.
- the antioxidant is usually blended at 0.1 to 5% by mass in the lubricating oil composition.
- rust preventive examples include petroleum sulfonate, alkyl sulfonate, fatty acid, fatty acid soap, fatty acid amine, alkyl polyoxyalkylene, alkenyl succinic acid ester, and polyhydric alcohol fatty acid ester.
- the rust preventive is usually blended in the lubricating oil composition at 0.01 to 5% by mass.
- the demulsifier examples include polyalkylene glycol nonionic surfactants such as polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, and polyoxyethylene alkyl naphthyl ether.
- the demulsifier is usually blended in the lubricating oil composition at 0.01 to 5% by mass.
- metal deactivator examples include pyrroles, imidazoles, pyrazoles, pyrazines, pyrimidines, pyridazines, triazines, triazoles, thiazoles, thiadiazoles and the like.
- the metal deactivator is usually blended in the lubricating oil composition at 0.01 to 3% by mass.
- antifoaming agent examples include dimethylpolysiloxanes and their fluorinated derivatives, polyacrylates and their fluorinated derivatives, and perfluoropolyethers.
- the antifoaming agent is usually blended in the lubricating oil composition at 0.001 to 1% by mass.
- pour point depressant for example, a polymethacrylate polymer compatible with the lubricating base oil to be used can be used.
- the pour point depressant is usually blended in the lubricating oil composition at 0.01 to 3% by mass.
- Kinematic viscosity at 40 ° C. of the lubricating oil composition of the present invention is preferably 20 ⁇ 120mm 2 / s, more preferably 40 ⁇ 100mm 2 / s. More preferably, it is 50 to 80 mm 2 / s.
- the kinematic viscosity at 100 ° C. of the lubricating oil composition of the present invention is preferably 3 to 40 mm 2 / s, more preferably 4 to 20 mm 2 / s, still more preferably 5 to 15 mm 2 / s, and particularly preferably 8 to 15 mm 2. / S.
- KV40 means the kinematic viscosity at 40 ° C.
- KV100 means the kinematic viscosity at 100 ° C.
- VI means the viscosity index.
- KV100 4 mm 2 / s
- Synthetic base oil 1 Fischer-Tropsch derived base oil
- KV100 8 mm 2 / s
- Synthetic base oil 2 ethylene- ⁇ -olefin base oil
- KV100 40 mm 2 / s
- Sulfur-based extreme pressure agent The amount of active sulfur in the following is a value measured by a method based on ASTM D1662, The amount of active sulfur in the sulfur-based extreme pressure agent.
- Phosphorus extreme pressure agent / Phosphorus extreme pressure agent 1 Acid phosphate ester amine salt (C8-C18 alkyl)
- Phosphorus extreme pressure agent 2 acidic thiophosphate ester amine salt (C8 to C18 alkyl)
- the lubricating oil composition of the present invention is excellent in wear prevention, scoring prevention and oxidation stability.
- Comparative Example 1 with a low content of sulfur-based extreme pressure agent has insufficient scoring prevention properties
- Comparative Example 2 with a too high content of sulfur-based extreme pressure agent has poor oxidation stability.
- Comparative Example 3 using a sulfur-based extreme pressure agent having a high amount of active sulfur the wear resistance is not sufficient.
- the lubricating oil composition of the present invention can suppress the occurrence of wear on bearings and scoring on gear tooth surfaces even when the viscosity is lowered.
- the lubricating oil composition of the present invention can be suitably used as an automotive lubricating oil, and is particularly suitable as a transmission gear oil and a differential gear oil.
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Abstract
Description
(1)前記硫黄系極圧剤が、硫化オレフィンである。
(2)前記潤滑油組成物が100℃における動粘度5~15mm2/sを有する。
(3)前記潤滑油基油の少なくとも1部がフィッシャー・トロプシュ由来基油である。
(4)前記潤滑油基油の少なくとも1部がポリ-α-オレフィン(PAO)基油である。
(5)前記潤滑油基油が100℃における動粘度5~15mm2/sを有する。
(6)前記潤滑油組成物は、変速機用である潤滑油組成物である。
(7)前記潤滑油組成物は、ディファレンシャルギヤ用の潤滑油組成物である。 Preferred embodiments of the present invention further have at least one of the following features (1) to (7).
(1) The sulfur-based extreme pressure agent is a sulfurized olefin.
(2) The lubricating oil composition has a kinematic viscosity at 100 ° C. of 5 to 15 mm 2 / s.
(3) At least one part of the lubricating base oil is a Fischer-Tropsch derived base oil.
(4) At least one part of the lubricating base oil is a poly-α-olefin (PAO) base oil.
(5) the lubricant base oil has a kinematic viscosity 5 ~ 15 mm 2 / s at 100 ° C..
(6) The lubricating oil composition is a lubricating oil composition for a transmission.
(7) The lubricating oil composition is a differential gear lubricating oil composition.
本発明における潤滑油基油は特に限定されることはなく、潤滑油基油として従来公知のものが使用できる。潤滑油基油としては、鉱油系基油、合成系基油、及びこれらの混合基油が挙げられる。 (A) Lubricating oil base oil The lubricating oil base oil in the present invention is not particularly limited, and conventionally known lubricating oil base oils can be used. Examples of the lubricating base oil include mineral base oils, synthetic base oils, and mixed base oils thereof.
(1)鉱油系基油とフィッシャー・トロプシュ由来基油との組み合わせ、
(2)鉱油系基油とポリ-α-オレフィン(PAO)基油との組み合わせ、
(3)鉱油系基油と、フィッシャー・トロプシュ由来基油と、ポリ-α-オレフィン(PAO)基油との組み合わせ、又は
(4)フィッシャー・トロプシュ由来基油と、ポリ-α-オレフィン(PAO)基油との組み合わせ
である。
その中でも特に(3)鉱油系基油と、フィッシャー・トロプシュ由来基油と、ポリ-α-オレフィン(PAO)基油との組み合わせが好ましい。 When a mineral base oil and a synthetic base oil are used in combination, at least one selected from a Fischer-Tropsch derived base oil and a poly-α-olefin (PAO) base oil is used as the synthetic base oil. Good. The preferred mode of combined use is
(1) A combination of mineral oil base oil and Fischer-Tropsch derived base oil,
(2) A combination of a mineral oil base oil and a poly-α-olefin (PAO) base oil,
(3) A combination of mineral base oil, Fischer-Tropsch derived base oil and poly-α-olefin (PAO) base oil, or (4) Fischer-Tropsch derived base oil and poly-α-olefin (PAO). ) Combination with base oil.
Among these, a combination of (3) mineral oil base oil, Fischer-Tropsch derived base oil, and poly-α-olefin (PAO) base oil is particularly preferable.
本発明の潤滑油組成物は硫黄系極圧剤を必須として含有する。本発明で使用する硫黄系極圧剤は、活性硫黄量が5~30質量%であることが必要であり、好ましくは5~20質量%、さらに好ましくは5~18質量%、一層好ましくは5~15質量%、特に好ましくは8~12質量%である。活性硫黄量が上記上限値超であると、金属腐食を起こすだけでなく、摩耗防止性やスコーリング防止性の確保が困難となる。なお、活性硫黄量の下限は特に限定されることはないが、極圧性確保のためには、上記下限値が好ましい。 (B) Sulfur-based extreme pressure agent The lubricating oil composition of the present invention contains a sulfur-based extreme pressure agent as an essential component. The sulfur-based extreme pressure agent used in the present invention is required to have an active sulfur amount of 5 to 30% by mass, preferably 5 to 20% by mass, more preferably 5 to 18% by mass, and still more preferably 5%. -15% by mass, particularly preferably 8-12% by mass. If the amount of active sulfur exceeds the above upper limit, not only metal corrosion will occur, but it will be difficult to ensure wear prevention and scoring prevention. The lower limit of the amount of active sulfur is not particularly limited, but the above lower limit is preferable for ensuring extreme pressure.
1.200mlのビーカーに試料50gと銅粉(純度99%以上、粒径75μm以下)5gを入れ、スターラ(500rpm)で攪拌しながら150℃まで加熱する。
2.150℃に達したら、更に銅粉を5g加え、30分間攪拌する。
3.攪拌を止め、ASTM D130準拠の銅板をビーカーへ入れ10分間浸漬させる。このとき、銅板に変色が見られたら、さらに銅粉を5g加えて30分間攪拌する(この操作を銅板の変色が認められなくなるまで続ける)。
4.銅板変色が認められなくなったら、試料中の銅粉をろ別し、ろ液に含まれる硫黄量を測定する。
活性硫黄量は以下のように算出される。
活性硫黄量(質量%)=銅粉と反応前の硫黄量(質量%)-銅粉と反応後の硫黄量(質量%) Here, the amount of active sulfur is measured by the method prescribed in ASTM D1662. More specifically, the amount of active sulfur based on ASTM D1662 can be measured by the following procedure.
1. In a 200 ml beaker, put 50 g of a sample and 5 g of copper powder (purity 99% or more, particle size 75 μm or less), and heat to 150 ° C. while stirring with a stirrer (500 rpm).
2. When the temperature reaches 150 ° C., add 5 g of copper powder and stir for 30 minutes.
3. Stirring is stopped, and an ASTM D130-compliant copper plate is placed in a beaker and immersed for 10 minutes. At this time, if discoloration is observed on the copper plate, 5 g of copper powder is further added and stirred for 30 minutes (this operation is continued until no discoloration of the copper plate is observed).
4). When copper plate discoloration is no longer observed, the copper powder in the sample is filtered and the amount of sulfur contained in the filtrate is measured.
The amount of active sulfur is calculated as follows.
Active sulfur content (mass%) = copper powder and sulfur content before reaction (mass%)-copper powder and sulfur content after reaction (mass%)
R1-(-S-)x-R2 (1) The sulfur-based extreme pressure agent used in the present invention is represented by, for example, the following general formula (1).
R 1 -(-S-) x -R 2 (1)
硫化オレフィンとしては、例えば、ポリイソブチレン類及びテルペン類などのオレフィン類を、硫黄または他の硫化剤で硫化して得られるものが挙げられる。 Sulfurized olefins are obtained by sulfiding olefins, and are collectively referred to as sulfide compounds including those obtained by sulfiding hydrocarbon-based raw materials other than olefins.
Examples of the sulfurized olefin include those obtained by sulfurizing olefins such as polyisobutylenes and terpenes with sulfur or other sulfurizing agents.
本発明の潤滑油組成物は、任意成分として、リン系極圧剤、及び又は含硫黄リン系極圧剤をさらに含有することができる。尚、ここでいう含硫黄リン系極圧剤に含まれる硫黄元素はASTM D1662で測定される硫黄(活性硫黄)ではなく、該極圧剤は上述した硫黄系極圧剤とは区別されるものである。 (C) Phosphorus extreme pressure agent, sulfur-containing phosphorous extreme pressure agent The lubricating oil composition of the present invention may further contain a phosphorous extreme pressure agent and / or a sulfur-containing phosphorous extreme pressure agent as optional components. it can. The sulfur element contained in the sulfur-containing phosphorus-based extreme pressure agent here is not sulfur (active sulfur) measured by ASTM D1662, and the extreme-pressure agent is distinguished from the above-described sulfur-based extreme pressure agent. It is.
なお、アミン塩のアミンはR8R9R10Nで表され、R8、R9及びR10はそれぞれ独立に水素又は炭素数1~20の直鎖構造または分岐鎖を有する、飽和または不飽和の脂肪族炭化水素基であり、より詳細には、メチル基、エチル基、プロピル基、ブチル基、ノニル基、ドデシル基、プロペニル基、ブテニル基、オレイル基、などが挙げられる。 More particularly, the amine salt of monooctyl phosphate, the amine salt of dioctyl phosphate, the amine salt of monooctyl phosphite, the amine salt of monooctyl thiophosphate, the amine salt of dioctyl thiophosphate, the monooctyl thiophosphite Amine salt, monododecyl phosphate amine salt, didodecyl phosphate amine salt, monododecyl phosphite amine salt, monothiodecyl thiophosphate amine salt, dodecyl thiophosphate amine salt, monooctadecenyl phosphate Amine salt of dioctadecenyl phosphate, amine salt of monooctadecenyl phosphite, amine salt of monooctadecenyl thiophosphate, amine salt of dioctadecenyl thiophosphate, and monooctadecene thiophosphite Nyl amine salt and the like.
Incidentally, the amine of the amine salt is represented by R 8 R 9 R 10 N, having a linear structure or a branched chain of R 8, R 9 and R 10 are each independently hydrogen or a C 1-20 saturated or unsaturated A saturated aliphatic hydrocarbon group, and more specifically, a methyl group, an ethyl group, a propyl group, a butyl group, a nonyl group, a dodecyl group, a propenyl group, a butenyl group, an oleyl group, and the like.
(1)チオリン酸エステルアミン塩とリン酸エステルアミン塩
特に、アルキル基を有するチオリン酸エステルアミン塩とアルキル基を有するリン酸エステルアミン塩との組み合わせ、
(2)チオリン酸エステルアミン塩とリン酸エステル
特に、アルキル基を有するチオリン酸エステルアミン塩とアルキル基を有するリン酸エステルとの組み合わせ、
(3)リン酸エステルアミン塩とチオリン酸エステル
特に、アルキル基を有するリン酸エステルアミン塩とアルキル基を有するチオリン酸エステルとの組み合わせ、
(4)チオリン酸エステルとリン酸エステル
特に、アルキル基を有するチオリン酸エステルとアルキル基を有するリン酸エステルとの組み合わせ。 The phosphorus extreme pressure agent and the sulfur-containing phosphorus extreme pressure agent can be used alone or in combination of two or more. In the case of combination, for example, the following embodiments are exemplified, but the invention is not limited thereto.
(1) Thiophosphate amine salt and phosphate ester amine salt In particular, a combination of a thiophosphate ester amine salt having an alkyl group and a phosphate ester amine salt having an alkyl group,
(2) Thiophosphate ester amine salt and phosphate ester In particular, a combination of a thiophosphate ester amine salt having an alkyl group and a phosphate ester having an alkyl group,
(3) Phosphate ester amine salt and thiophosphate ester In particular, a combination of a phosphate ester amine salt having an alkyl group and a thiophosphate ester having an alkyl group,
(4) Thiophosphate ester and phosphate ester In particular, a combination of a thiophosphate ester having an alkyl group and a phosphate ester having an alkyl group.
本発明の潤滑剤組成物はさらに無灰分散剤を含有することができる。無灰分散剤は従来公知のものを使用すればよく、特に制限されるものでない。例えば、炭素数40~400の、直鎖構造又は分枝構造を有するアルキル基又はアルケニル基を分子中に少なくとも1個有する含窒素化合物又はその誘導体、あるいはアルケニルコハク酸イミドの変性品等が挙げられる。無灰分散剤は1種類を単独で使用しても、2種類以上を併用してもよい。また、ホウ素化無灰分散剤を使用することもできる。ホウ素化無灰分散剤は潤滑油に用いられている任意の無灰分散剤をホウ素化したものである。ホウ素化は一般に、イミド化合物にホウ酸を作用させて、残存するアミノ基及び/又はイミノ基の一部又は全部を中和することにより行われる。 (D) Ashless dispersant The lubricant composition of the present invention may further contain an ashless dispersant. A conventionally known ashless dispersant may be used and is not particularly limited. Examples thereof include nitrogen-containing compounds having 40 to 400 carbon atoms and at least one alkyl group or alkenyl group having a straight chain structure or a branched structure in the molecule or derivatives thereof, or modified products of alkenyl succinimide. . Ashless dispersants may be used alone or in combination of two or more. A borated ashless dispersant can also be used. The boronated ashless dispersant is a borated version of any ashless dispersant used in lubricating oils. Boronation is generally performed by allowing boric acid to act on an imide compound to neutralize part or all of the remaining amino group and / or imino group.
本発明の潤滑油組成物は、上記(A)~(D)成分以外のその他の添加剤として、粘度指数向上剤、酸化防止剤、金属系清浄剤、摩擦調整剤、腐食防止剤、防錆剤、抗乳化剤、金属不活性化剤、消泡剤、及び流動点降下剤を含有することができる。但し、本発明の潤滑油組成物はグリースではないため、増ちょう剤は含有しない。該増ちょう剤とは、例えば金属石けんや金属塩等である。 (E) Other additives The lubricating oil composition of the present invention includes, as other additives other than the above components (A) to (D), a viscosity index improver, an antioxidant, a metallic detergent, and a friction modifier. , Corrosion inhibitors, rust inhibitors, demulsifiers, metal deactivators, antifoaming agents, and pour point depressants. However, since the lubricating oil composition of the present invention is not grease, it does not contain a thickener. Examples of the thickener include metal soap and metal salt.
(A)潤滑油基油
・鉱油系基油1:KV40=19.0mm2/s、KV100=4mm2/s
・合成系基油1:フィッシャー・トロプシュ由来基油、KV100=8mm2/s
・合成系基油2:エチレン-α-オレフィン基油、KV100=40mm2/s Each component used in the examples and comparative examples is as follows. Each component shown below was mixed with the composition shown in Table 1 to prepare a lubricating oil composition. In the following, KV40 means the kinematic viscosity at 40 ° C., KV100 means the kinematic viscosity at 100 ° C., and VI means the viscosity index.
(A) Lubricating base oil / mineral oil base oil 1: KV40 = 19.0 mm 2 / s, KV100 = 4 mm 2 / s
Synthetic base oil 1: Fischer-Tropsch derived base oil, KV100 = 8 mm 2 / s
Synthetic base oil 2: ethylene-α-olefin base oil, KV100 = 40 mm 2 / s
下記における活性硫黄量は、ASTM D1662に準拠する方法により測定された値であり、
硫黄系極圧剤に占める活性硫黄量である。
・硫黄系極圧剤1:硫化オレフィン(活性硫黄量=11質量%)
・硫黄系極圧剤2:硫化オレフィン(活性硫黄量=32質量%) (B) Sulfur-based extreme pressure agent The amount of active sulfur in the following is a value measured by a method based on ASTM D1662,
The amount of active sulfur in the sulfur-based extreme pressure agent.
・ Sulfur-based extreme pressure agent 1: Sulfurized olefin (active sulfur content = 11% by mass)
・ Sulfur-based extreme pressure agent 2: Sulfurized olefin (active sulfur content = 32 mass%)
・リン系極圧剤1:酸性リン酸エステルアミン塩(C8~C18アルキル)
・リン系極圧剤2:酸性チオリン酸エステルアミン塩(C8~C18アルキル) (C) Phosphorus extreme pressure agent / Phosphorus extreme pressure agent 1: Acid phosphate ester amine salt (C8-C18 alkyl)
Phosphorus extreme pressure agent 2: acidic thiophosphate ester amine salt (C8 to C18 alkyl)
・ホウ素化ポリブテニルコハク酸イミド(ビスイミドタイプ)
ポリブテニル基分子量=1,400、 ホウ素=1.8質量%, 窒素=2.4質量% (D) Ashless dispersant, boronated polybutenyl succinimide (bisimide type)
Polybutenyl group molecular weight = 1,400, boron = 1.8% by mass, nitrogen = 2.4% by mass
消泡剤、流動点降下剤、防錆剤 (E) Other additives Antifoaming agent, pour point depressant, rust inhibitor
(1)40℃における動粘度(KV40)
ASTM D445に準拠して測定した。
(2)100℃における動粘度(KV100)
ASTM D445に準拠して測定した。
(3)粘度指数
ASTM D2270に準拠して測定した。
(4)摩耗性評価
ASTM D2714に準拠し、以下の条件で試験を行い、試験後のブロック試験片に出来た摩耗幅を評価した。油温:120℃、荷重:20lbf、回転数:1000rpm、時間:1h。摩耗幅(mm)が0.5以下の場合を合格とした。
(5)スコーリング性評価
ASTM D4172で規定される四球摩耗試験機を用い、以下の条件で試験を行い、焼付きが発生した時の回転数を記録した。油温:室温、荷重:100kgf、回転数:30秒ごとに100rpmずつ増加。回転数(rpm)が1000を超えた場合を合格とした。
(6)酸化安定性
JIS K2514-1に準拠し、以下の条件で試験を行い、試験後の試料油についてASTM D893(B法)に準拠してペンタン不溶解分を測定した。油温:135℃、時間:96h。ペンタン不溶解分(質量%)が2.0以下の場合を合格とした。 Various properties of each lubricating oil composition were measured according to the following method. The results are shown in Table 2.
(1) Kinematic viscosity at 40 ° C. (KV40)
Measured according to ASTM D445.
(2) Kinematic viscosity at 100 ° C. (KV100)
Measured according to ASTM D445.
(3) Viscosity index Measured according to ASTM D2270.
(4) Abrasion Evaluation Based on ASTM D2714, a test was conducted under the following conditions to evaluate the wear width formed on the block test piece after the test. Oil temperature: 120 ° C., load: 20 lbf, rotation speed: 1000 rpm, time: 1 h. A case where the wear width (mm) was 0.5 or less was regarded as acceptable.
(5) Evaluation of scoring property Using a four-ball wear tester defined by ASTM D4172, the test was conducted under the following conditions, and the number of revolutions when seizure occurred was recorded. Oil temperature: room temperature, load: 100 kgf, rotation speed: increase by 100 rpm every 30 seconds. A case where the rotational speed (rpm) exceeded 1000 was regarded as acceptable.
(6) Oxidation stability The test was conducted under the following conditions in accordance with JIS K2514-1, and the pentane insoluble matter was measured for the sample oil after the test in accordance with ASTM D893 (Method B). Oil temperature: 135 ° C., time: 96 h. The case where the pentane insoluble matter (% by mass) was 2.0 or less was regarded as acceptable.
一方、硫黄系極圧剤の含有量が少ない比較例1はスコーリング防止性が十分ではなく、硫黄系極圧剤の含有量が多すぎる比較例2は酸化安定性が悪い。活性硫黄量が高い硫黄系極圧剤を用いた比較例3は摩耗防止性が十分ではない。 As is apparent from Table 2, it can be seen that the lubricating oil composition of the present invention is excellent in wear prevention, scoring prevention and oxidation stability.
On the other hand, Comparative Example 1 with a low content of sulfur-based extreme pressure agent has insufficient scoring prevention properties, and Comparative Example 2 with a too high content of sulfur-based extreme pressure agent has poor oxidation stability. In Comparative Example 3 using a sulfur-based extreme pressure agent having a high amount of active sulfur, the wear resistance is not sufficient.
Claims (8)
- 潤滑油基油と硫黄系極圧剤とを含有する潤滑油組成物において、前記極圧剤の活性硫黄量が5~30質量%であり、前記極圧剤が潤滑油組成物全体の質量に対し5~15質量%の量で組成物に含有されていることを特徴とする、前記潤滑油組成物。 In a lubricating oil composition containing a lubricating base oil and a sulfur-based extreme pressure agent, the amount of active sulfur of the extreme pressure agent is 5 to 30% by mass, and the extreme pressure agent is added to the mass of the entire lubricating oil composition. The lubricating oil composition, wherein the lubricating oil composition is contained in the composition in an amount of 5 to 15% by mass.
- 前記硫黄系極圧剤が硫化オレフィンである、請求項1に記載の潤滑油組成物。 The lubricating oil composition according to claim 1, wherein the sulfur-based extreme pressure agent is a sulfurized olefin.
- 前記潤滑油組成物が100℃における動粘度5~15mm2/sを有する、請求項1又は2に記載の潤滑油組成物。 The lubricating oil composition according to claim 1 or 2, wherein the lubricating oil composition has a kinematic viscosity at 100 ° C of 5 to 15 mm 2 / s.
- 前記潤滑油基油の少なくとも一部がフィッシャー・トロプシュ由来基油である、請求項1~3のいずれか1項記載の潤滑油組成物。 4. The lubricating oil composition according to claim 1, wherein at least a part of the lubricating base oil is a Fischer-Tropsch derived base oil.
- 前記潤滑油基油の少なくとも一部がポリ-α-オレフィン(PAO)基油である、請求項1~4のいずれか1項記載の潤滑油組成物。 The lubricating oil composition according to any one of claims 1 to 4, wherein at least a part of the lubricating base oil is a poly-α-olefin (PAO) base oil.
- 前記潤滑油基油が100℃における動粘度5~15mm2/sを有する、請求項1~5のいずれか1項記載の潤滑油組成物。 The lubricating oil composition according to any one of claims 1 to 5, wherein the lubricating base oil has a kinematic viscosity at 100 ° C of 5 to 15 mm 2 / s.
- 変速機用である、請求項1~6のいずれか1項記載の潤滑油組成物。 The lubricating oil composition according to any one of claims 1 to 6, which is used for a transmission.
- ディファレンシャルギヤ用である、請求項1~6のいずれか1項記載の潤滑油組成物。 The lubricating oil composition according to any one of claims 1 to 6, which is used for a differential gear.
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JP2019123855A (en) * | 2018-01-18 | 2019-07-25 | Emgルブリカンツ合同会社 | Lubricant composition |
JP2020026488A (en) * | 2018-08-13 | 2020-02-20 | Emgルブリカンツ合同会社 | Lubricant composition |
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JP2019123818A (en) * | 2018-01-18 | 2019-07-25 | Emgルブリカンツ合同会社 | Lubricant composition |
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JP2017132875A (en) | 2017-08-03 |
EP3409751B1 (en) | 2021-12-15 |
SG11201806375XA (en) | 2018-08-30 |
EP3409751A4 (en) | 2019-07-24 |
US20190048284A1 (en) | 2019-02-14 |
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