WO2017121335A1 - Rotary machine - Google Patents

Rotary machine Download PDF

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Publication number
WO2017121335A1
WO2017121335A1 PCT/CN2017/070871 CN2017070871W WO2017121335A1 WO 2017121335 A1 WO2017121335 A1 WO 2017121335A1 CN 2017070871 W CN2017070871 W CN 2017070871W WO 2017121335 A1 WO2017121335 A1 WO 2017121335A1
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WO
WIPO (PCT)
Prior art keywords
weight
rotor
rotary machine
axial end
axial
Prior art date
Application number
PCT/CN2017/070871
Other languages
French (fr)
Chinese (zh)
Inventor
胡兆庆
袁为安
陈惠�
Original Assignee
艾默生环境优化技术(苏州)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201610023251.0A external-priority patent/CN106968952A/en
Priority claimed from CN201620035017.5U external-priority patent/CN205533240U/en
Application filed by 艾默生环境优化技术(苏州)有限公司 filed Critical 艾默生环境优化技术(苏州)有限公司
Publication of WO2017121335A1 publication Critical patent/WO2017121335A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets

Definitions

  • This invention relates to the field of rotating machinery and, more particularly, to a rotary machine having improvements in the construction and installation of the weight.
  • a moving part for example, a compression mechanism, a motor, a rotary drive shaft, etc.
  • a compressor for example, a compressor, particularly a scroll compressor and a rotor compressor
  • movement for example, rotation
  • Unbalance will increase vibration, noise, etc.
  • the motion imbalance of the moving parts is caused by a centroid imbalance due to machining errors of the moving parts themselves and/or the components mounted thereon.
  • the motion imbalance of the moving parts is due to the deliberate provision of an eccentric structure in the moving parts themselves and/or the components mounted thereon to achieve a particular function (eg, in a scroll compressor, in An eccentric pin is provided at the drive shaft to utilize the eccentric principle to make the orbiting scroll circumferentially move relative to the fixed scroll).
  • a balancing mass capable of providing a counter-centrifugal force is typically placed on the moving component to balance the resulting motion imbalance to reduce vibration and noise.
  • Another object of the present invention is to provide a rotary machine that ensures that the balance weight can be axially accessed to ensure efficient use of the limited installation space within the rotary machine.
  • Another object of the present invention is to provide a rotary machine capable of reducing the number of related parts and allowing the positioning of the balance block to be more stable.
  • Another object of the present invention is to provide a rotary machine that ensures elimination or reduction of the formation of a magnetic flux leakage path to ensure the efficiency of the motor and thereby ensure the efficiency of the rotary machine.
  • a rotary machine which may include: a motor including a rotor, the rotor including a rotor core and embedded in the rotor a magnet in the core, thereby forming a magnet region and a non-magnetic region at an axial end face of the rotor; a balance block having a magnetic conductive property and mounted to the chassis by being attached to the axial end face Said rotor.
  • the weight is attached to the axial end face in such a manner that at least a portion of the magnet region is not contacted by the weight.
  • the balance weight is attached to the axial end face of the rotor by means of not contacting the magnet region of the axial end face of the rotor (or by only partially contacting the magnet region of the axial end face of the rotor)
  • the counterweight can axially access the rotor to ensure efficient use of the limited installation space within the rotary machine (ie, avoiding the formation of dead spaces, which is special for reducing the axial dimension of the rotary machine)
  • it is also possible to reduce the number of related parts by avoiding the mounting of the weight to the drive shaft and to allow the positioning of the weight to be more stable due to the mounting of the weight to the rotor, and also to ensure that the formation of the leakage path is eliminated or
  • the balance block is configured to have a step to have an air gap or the balance block is arranged to be radially inwardly displaced without overlapping portions.
  • the formation of the magnetic flux leakage path near the axial end portion of the rotor can be more reliably eliminated or weakened to more reliably eliminate or reduce the influence on the efficiency of the motor.
  • Figure 1 is a longitudinal sectional view showing a scroll compressor to which a weight according to the present invention is applied;
  • FIG. 2 is an exploded perspective view showing an assembly including a rotor and a weight according to a first embodiment of the present invention
  • Figure 3 is an assembled side view showing an assembly including a rotor and a weight according to a first embodiment of the present invention
  • Figure 4 is an end view of the rotor
  • Figure 5 is an assembled side view showing an assembly including a rotor and a weight according to a second embodiment of the present invention
  • Figure 6 is an assembled side view showing an assembly including a rotor and a weight according to a third embodiment of the present invention.
  • Figure 7 is a motor end view showing a schematic magnetic line distribution of a permanent magnet motor
  • FIGS. 8A and 8B are respectively graphs showing experimental results of motor efficiency of a scroll compressor to which a weight of a weight according to a first embodiment of the present invention is applied;
  • 9 is an assembled side view showing components of a rotor and a weight according to the related art.
  • FIG. 1 is a longitudinal sectional view showing a scroll compressor to which a weight according to the present invention is applied.
  • the scroll compressor 10 corresponds to a rotary machine according to the present invention.
  • the rotary machine according to the present invention is not limited to a scroll compressor but may include other suitable types of rotary machines (especially rotary machines provided with an eccentric structure to achieve special functions, such as setting Rotor compressor with crankshaft).
  • scroll compressor 10 may include a motor 100, a compression mechanism 400, a drive shaft 500, and a housing assembly 600.
  • the motor 100 includes a rotor 110 and a stator 120, and the rotor 110 is fixedly coupled to the drive shaft 500 so as to be integrally rotatable.
  • the compression mechanism 400 includes a fixed scroll 410 and an orbiting scroll 420 and is adapted to compress a working fluid (eg, a refrigerant).
  • Motor 100, compression mechanism 400, and drive shaft 500 can be housed within housing assembly 600.
  • An intake fitting 700 for drawing in a low pressure working fluid to be compressed may be provided at the housing assembly 600 and for discharging the passage Extrusion fitting 800 of the compressed high pressure working fluid.
  • scroll compressor 10 is a variable speed (conversion) scroll compressor.
  • the motor 100 of the scroll compressor 10 may employ a permanent magnet motor such as a brushless permanent magnet (BPM) motor.
  • BPM brushless permanent magnet
  • the scroll compressor 10 may include weights 200A and 200B (balance weight according to the first embodiment of the present invention).
  • the weight 200A may be attached to the upper axial end surface of the rotor 110 to be mounted to the rotor 110, and the weight 200B may be attached to the lower axial end surface of the rotor 110 to be mounted to the rotor 110.
  • the motion imbalance generated by the motion system of the scroll compressor 10 can be balanced to reduce vibration and noise.
  • FIG. 2 is an exploded perspective view showing an assembly including a rotor and a weight according to the first embodiment of the present invention
  • Fig. 3 is a view An assembled side view of the assembly including the rotor and the weight according to the first embodiment of the present invention is shown
  • FIG. 4 is an end view of the rotor).
  • the weights 200A, 200B can be made of a magnetically permeable material.
  • the weights 200A, 200B can be iron-based weights made by a powder metallurgy process.
  • the weights 200A, 200B can be iron-based weights made by a casting process.
  • FIG. 9 is an assembled side view showing components of the rotor and the weight block according to the related art.
  • the rotor 110' is used in a variable speed scroll compressor, whereby the rotor 110' is a permanent magnet rotor in which permanent magnets are embedded for efficiency reasons.
  • the integral counterweight 200' is mounted to the rotor 110' (specifically to the axial end face of the rotor 110'), thereby being compared to the case where the counterweight is mounted to the drive shaft so as to be away from (not attached to) the rotor
  • the limited installation space (especially the axial space) in the scroll compressor can be effectively utilized.
  • the counterweight 200' is made of a non-magnetically permeable material, such as brass, whereby the leakage of the magnetic flux via the counterweight 200' can be avoided to reduce motor efficiency.
  • FIG. 7 is a motor end view showing a schematic magnetic line distribution of a permanent magnet motor
  • a magnetic field line ML extending radially from a magnet (for example, a permanent magnet) 114 of the rotor 110 to the stator 120 is An effective magnetic line of force capable of driving the rotation of the rotor 110. If a magnetically permeable member is placed at the (axial) end of the rotor 110, a portion of the magnetic field lines will extend axially from the magnet 114 through the magnetically permeable member (this portion of the magnetic field lines are not used to drive the rotor 110 to rotate) while in the rotor A magnetic flux leakage path is formed near the axial end.
  • the weight 200' is made of a non-magnetic material such as brass, the manufacturing cost of the weight 200' is quite high.
  • the weights 200A, 200B in accordance with the first embodiment of the present invention can be mounted to the rotor 110 by attachment to the axial end face 119.
  • the motor 100 may be implemented as a permanent magnet motor (eg, a brushless permanent magnet motor) such that the rotor 110 included in the motor 100 may include a rotor core 112 and a magnet 114 embedded in the rotor core 112.
  • the magnet 114 can include a plurality of magnets (the magnets 114 can be interposed in slots formed in the rotor core 112) and arranged to be generally polygonal at the axial end faces 119 (see FIG. 4). Thereby, a magnet region MZ (a region occupied by the magnet 114) and a non-magnet region NZ (a region not occupied by the magnet 114) may be formed at the axial end surface 119 of the rotor 110.
  • the magnet 114 may include six magnets to be generally hexagonal, however, it is contemplated that the magnets 114 may be of other suitable numbers and may have other suitable shapes at the axial end faces 119.
  • the scroll compressor 10 may further include an end plate 300 made of a non-magnetic conductive material such as a material having a low magnetic permeability.
  • the end plate 300 can be disposed between the weights 200A, 200B and the rotor 110 such that the weights 200A, 200B can be attached (indirectly attached) to the axial end faces 119 via the end plates 300.
  • the balance weights 200A, 200B are attached to the axial end surface 119 in such a manner as not to be in contact with the magnet region MZ.
  • the end plate 300 may be made of a non-magnetically permeable material such as brass, zinc aluminum alloy or alloy steel such as stainless steel. Additionally, in some examples, the thickness of the end plates can be from 1 to 3 millimeters and preferably 1 millimeter (however, other suitable thicknesses are contemplated).
  • a weight made of a magnetically permeable material can be allowed to be attached (indirectly) to the rotor, thereby avoiding the formation of a magnetic flux leakage path (or reducing leakage)
  • the balance block is allowed to approach the rotor to effectively utilize the limited installation space (especially the axial space) in the scroll compressor and allows the balance block to be fixed to the rotor to improve the stable positioning and balance of the balance block Balance effect.
  • the thickness of the end plate can be small, the end plate is not manufactured by using a non-magnetic material such as brass.
  • a weight (upper weight) 200A attached to an axial end surface (upper axial end surface) 119 of the rotor 110 may be configured to have a step portion 230 so as to include an attachment portion 210 and a body portion 220.
  • the attachment portion (axial base) 210 is adapted to be indirectly attached to the axial end face 119.
  • the weight 200A may be arranged such that the weight 200A has a magnet region MZ when viewed in the axial direction A Overlapping overlapping portions OL.
  • the overlapping portion OL may be a portion of the body portion 220 that extends radially (outward) relative to the attachment portion 210.
  • the overlapping portion OL may face the magnet region MZ across the gap G formed by the step portion 230 (for example, in the case where the end plate 300 does not cover the magnet region MZ (this case is not shown in the drawing) - for example,
  • the magnet 114 may be positioned in the socket using other suitable securing means or facing the portion of the end plate 300 that covers the magnet region MZ (where the end plate 300 may be used to position the magnet 114 in the slot).
  • the axial dimension of the gap G may preferably be 4 mm to 14 mm, or more preferably 5 mm to 10 mm, or further preferably 6 mm.
  • the mass-diameter product of the weight 200A can be increased to improve the balance effect of the weight, and also due to the overlapping portion OL through the step portion 230
  • An (air) gap G is formed between the axial end faces 119 of the rotor 110, thus introducing high magnetic reluctance to eliminate or weaken the formation of the magnetic flux leakage path through the counterweight.
  • the weight (lower weight) 200B attached to the axial end surface (lower axial end surface) 119 of the rotor 110 may be configured not to have a step and may be arranged not to be in contact with the magnet when viewed in the axial direction A
  • the area MZ overlaps. Thereby, the formation of the magnetic flux leakage path extending from the magnet region MZ (the magnet 114) can also be eliminated or reduced.
  • the weights 200C, 200D according to the second embodiment of the present invention are described below with reference to Fig. 5 (Fig. 5 is an assembled side view showing the assembly including the rotor and the weight according to the second embodiment of the present invention).
  • the balance block 200C differs from the balance block 200A according to the first embodiment of the present invention mainly in that the balance block 200C is configured not to have a step portion, so that the overlap portion OL of the balance block 200C also contacts the end plate 300.
  • the balance block 200D differs from the balance block 200B according to the first embodiment of the present invention mainly in that the balance block 200D is configured to extend further radially outward so as to have an overlap portion OL and the overlap portion OL also contacts the end plate 300.
  • the non-magnetic end plate is provided and the end plate covers the magnet region MZ, even if the weights 200C, 200D have the overlapping region OL and the overlapping region OL contacts the end plate 300, the elimination can be eliminated. Or weaken the formation of the magnetic flux leakage channel.
  • the weights 200C, 200D further extend radially outward and the overlapping portions also contact the end plates, the stable positioning of the weights and the balancing effect (due to the increase in the mass diameter) can be improved.
  • FIG. 6 is an assembled side view showing the assembly including the rotor and the weight according to the third embodiment of the present invention.
  • the third embodiment of the present invention differs from the first embodiment of the invention primarily in that the end plate 300 is eliminated such that the weights 200E, 200F, in particular the attachment portion or the axial base, are directly attached to the axial end face 119.
  • the weight 200E is similar in structure and the like to the weight 200A according to the first embodiment of the present invention
  • the weight 200F is similar in structure and the like to the weight 200B according to the first embodiment of the present invention.
  • the non-magnetic end plate since the non-magnetic end plate is eliminated, the cost can be reduced.
  • the (air) gap G is formed between the overlapping portion of the balance block and the axial end surface of the rotor by providing the step portion, or by the inner portion of the balance block being radially inwardly displaced, there is no overlapping portion. The formation of a magnetic flux leakage path near the axial end of the rotor can still be eliminated or reduced.
  • the axial end faces 119 may be attached to the radially inner side of the magnet region MZ.
  • the weight may also be attached to the axial end surface 119 radially outward of the magnet region MZ.
  • the axial base of the weights 200A, 200B, 200E, 200F attached to the axial end face 119 may be radial
  • the ground is close to the magnet region MZ but does not axially overlap the magnet region MZ.
  • the axial base of the weights 200A, 200B, 200E, 200F attached to the axial end face 119 may be fully or partially annular to have a circle or imaginary circle C, which may be polygonal Approximating the inscribed circle (ie, the circle or imaginary circle C is radially adjacent to a polygon composed of a plurality of magnets but does not axially overlap the polygon, or the outer diameter of the axial base is smaller than that of the plurality of magnets The inner diameter of the true inscribed circle of the constructed polygon). In this way, the outer diameter of the weight is allowed to be as large as possible, so that the stable positioning of the weight and the balance of the weight can be improved.
  • the axial base attached (indirectly attached) to the axial end face 119 can then span the magnet region MZ.
  • the weights 200A-200F may be secured to the rotor by a threaded connection (see bolt 910 as shown in FIG. 2) or riveted, thereby effecting installation with the rotor; additionally or alternatively, the weight 200A The -200F may be fully or partially annular, the balance block may be fixed to the drive shaft 500 fixedly coupled to the rotor by an interference fit and the axial base of the balance block may contact the axial end face of the rotor or be placed in contact with the balance block and the rotor The end plates are in between, thereby enabling installation with the rotor.
  • the balance block can be positioned more stably while also ensuring that the balance block can access the rotor to effectively utilize the limited installation space in the scroll compressor.
  • the balance weights (upper weight and lower balance) of the rotor of the scroll compressor are respectively exemplarily shown as a combination of the weight 200A and the weight 200B, respectively.
  • the combination of the weight 200C and the weight 200D and the weight 200E are combined with the weight 200F.
  • each of the upper and lower weights of the rotor of the scroll compressor may employ a weight 200A, a weight 200B, a weight 200C, a weight 200D, a weight 200E, and a weight 200F.
  • the cost can be remarkably reduced as compared with a weight made of a non-magnetic material such as brass.
  • a weight made of a non-magnetic material such as brass.
  • attaching the weight to the axial end surface of the rotor and then to the rotor by not contacting the magnet region of the axial end surface of the rotor it is ensured that the weight can be axially approached to the rotor to ensure the rotation Efficient use of limited installation space within the machine (ie, avoiding the formation of dead spaces, which is particularly advantageous for reducing the axial dimension of the rotary machine), and can also reduce the associated zero by avoiding the mounting of the balance block to the drive shaft
  • the number of components and the positioning of the weights are allowed to be more stable due to the mounting of the weight to the rotor, and it is also ensured that the formation of the magnetic flux leakage path is eliminated or weakened to reliably ensure the efficiency of the motor and thereby ensure the
  • the balance block is configured to have a step to have an air gap or the balance block is arranged to be radially inwardly displaced without overlapping portions.
  • FIG. 8A are graphs showing experimental results of the motor efficiency of the scroll compressor to which the weight of the weight according to the first embodiment of the present invention is applied, respectively.
  • the experimental results of the first set of experiments are shown in Figure 8A.
  • the first set of experiments used a scroll compressor with a smaller cooling capacity and a permanent magnet motor with a lower output power (such as a 3Ton motor).
  • FIG. 8A indicates the motor efficiency as a function of the motor speed in the case of employing the weight (for example, stainless steel end plate, bolted connection, powder metallurgy iron-based weight) according to the first embodiment of the invention, and in Fig. 8A
  • the solid line indicates that the motor efficiency varies with the motor speed in the case where the balance block and the end plate are not used in comparison.
  • the experimental results of the second set of experiments are shown in Figure 8B.
  • the second set of experiments used a scroll compressor with a large cooling capacity and a permanent magnet motor with a large output (for example, a 5Ton motor).
  • FIG. 8B The dashed line indicates the motor efficiency as a function of the motor speed in the case of using the balance block according to the first embodiment of the invention (for example, stainless steel end plate, bolted connection, powder metallurgy iron-based balance weight), and the actual The line indicates the motor efficiency varies with the motor speed in the case where the balance block and the end plate are not used in comparison.
  • the first and second sets of experiments a comparison experiment of three machines with new balancing blocks versus three reference machines was possible.
  • Rotary machines in accordance with the present invention can accommodate a variety of different variations.
  • the weight is attached to the axial end face in such a manner that it is not in contact with the magnet region completely (ie, all of the magnet region is not contacted by the balance block), however, it is conceivable that the balance block It may also be attached to the axial end face in contact with only a portion of the magnet region.
  • the circle or imaginary circle C of the axial base of the counterweight in full or partial annular can be tangent to the polygon formed by the plurality of magnets to become the true inscribed of the polygon.
  • a circle, or the circle or imaginary circle C may even (slightly) extend outward (radially outward) beyond the polygon.
  • the axial base of the weight in full or partial annular shape
  • the extension being extendable between the two magnet regions such that The axial base of the weight is brought into contact with a portion of the magnet region without excessive contact with the magnet region.
  • the weight is attached to the axial end face in such a manner as not to be in contact with the magnet region completely.
  • the rotary machine further comprising an end plate made of a non-magnetically permeable material, wherein the end plate is disposed between the balance block and the rotor such that the balance block is An end plate is attached to the axial end face.
  • the balance weight is arranged not to overlap the magnet region when viewed in the axial direction.
  • the weight is arranged such that the weight has an overlapping portion overlapping the magnet region when viewed in the axial direction.
  • the balance weight is configured to have a step portion to include an attachment portion and a body portion, the attachment portion being adapted to be attached to the axial end surface, the overlapping portion being a portion of the body portion that extends radially with respect to the attachment portion, and the overlapping portion faces the magnet region or faces the end plate with a gap formed by the step portion A portion of the magnet region.
  • the overlapping portion contacts the end plate.
  • the end plate is made of brass, zinc aluminum alloy or alloy steel; and/or the end plate has a thickness of 1 to 3 mm.
  • the weight is directly attached to the axial end face, and the balance block is arranged not to overlap the magnet region when viewed in the axial direction.
  • the weight is directly attached to the axial end face, and the weight is arranged such that the weight has a cross to the magnet when viewed in the axial direction The overlapping part of the stack.
  • the balance weight is configured to have a step portion to include an attachment portion and a body portion, the attachment portion being adapted to be directly attached to the axial end surface, the overlapping A portion is a portion of the body portion that extends radially with respect to the attachment portion, and the overlapping portion faces the magnet region with a gap formed by the step portion.
  • the gap has an axial dimension of 5 mm to 10 mm.
  • the gap has an axial dimension of 6 mm.
  • the weight is attached to the axial end surface at a radially inner side of the magnet region.
  • the axial base of the balance weight attached to the axial end face is radially adjacent to the magnet region but does not axially overlap the magnet region.
  • the magnet includes a plurality of magnets and is arranged to have a substantially polygonal shape in the axial end face, and an axial base of the balance block attached to the axial end face is completely Or partially annular to have a circle or imaginary circle that is an approximate inscribed circle of the polygon so as to be radially adjacent to the polygon but not axially overlapping the polygon.
  • the weight is an iron-based weight made by a powder metallurgy process or a casting process.
  • the weight is fixed to the rotor by screwing or riveting, thereby achieving installation with the rotor; and/or the weight is completely or partially annular,
  • the balance weight is fixed to a drive shaft fixedly coupled to the rotor by an interference fit and an axial base portion of the balance block contacts an axial end surface of the rotor or a contact is disposed between the balance block and the rotor
  • the end plates are in between, thereby enabling installation with the rotor.
  • the rotary machine is a scroll compressor or a rotor compressor.
  • the scroll compressor is a variable speed scroll compressor and the motor is a brushless permanent magnet motor.
  • the use of the terms “upper” and “lower”, etc., is used for convenience of description and should not be construed as limiting.
  • “attachment” encompasses the direct attachment of two counterpart contacts and the indirect attachment of intervening members between the two counterparts.
  • the magnetically permeable material and the non-magnetic permeable material can be understood in accordance with the ordinary meaning in the art, for example, the magnetically permeable material can guide a material having a relatively high magnetic permeability, and the non-magnetic permeable material can guide a material having a relatively low magnetic susceptibility. .
  • a member made of a material such as an iron-based material can be regarded as having a guide due to a high magnetic permeability.
  • Magnetic properties, such as those made of materials such as brass, can be considered to have no magnetic permeability due to low magnetic permeability.

Abstract

A rotary machine (10), comprising: a motor (100), said motor (100) comprising a rotor (110), said rotor (110) comprising a rotor core (112), and a magnet (114) embedded in the rotor core (112), thereby forming a magnetic zone (MZ) and a non-magnetic zone (NZ) at the axial end surface (119) of the rotor; balance blocks (200A-200F) has magnetic conductivity, and is provided on the rotor (110) by means of attachment to the axial end surface (119); the balance blocks (200A-200F) are attached to the axial end surface (119) in such a manner that at least a part of the magnetic zone (MZ) is not in contact with the balance blocks (200A-200F). The rotary machine is capable of lowering the cost of balance blocks, effective utilizing of the limited internal installation space of the rotary machine, as well as eliminating or reducing of the formation of a magnetic leakage path close to the axial end of a rotor.

Description

旋转式机械Rotary machinery
相关申请的交叉引用Cross-reference to related applications
本申请要求于2016年1月14日提交中国专利局、申请号为201610023251.0、发明名称为“旋转式机械”的中国专利申请以及于2016年1月14日提交中国专利局、申请号为201620035017.5、发明名称为“旋转式机械”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application is required to be submitted to the Chinese Patent Office on January 14, 2016, the application number is 201610023251.0, the Chinese patent application titled “Rotary Machinery” and the Chinese Patent Office submitted on January 14, 2016, the application number is 201620035017.5. The invention is entitled to the benefit of the Chinese Patent Application, the entire disclosure of which is incorporated herein by reference.
技术领域Technical field
本发明涉及旋转机械领域,更具体地,涉及在平衡块的构造和安装方面具有改进之处的旋转式机械。This invention relates to the field of rotating machinery and, more particularly, to a rotary machine having improvements in the construction and installation of the weight.
背景技术Background technique
在包括运动部件(例如压缩机构、马达、旋转驱动轴等)的旋转式机械(例如压缩机特别是涡旋压缩机和转子压缩机)中,在机械运转时由于运动部件的运动(例如转动)不平衡而会增大振动、噪音等。在一些情况中,运动部件的运动不平衡是由于运动部件本身和/或其上所安装的构件的加工误差而造成质心不平衡而导致的。在其它情况中,运动部件的运动不平衡是由于特意地在运动部件本身和/或其上所安装的构件中设置偏心结构以实现特殊功能而导致的(例如,在涡旋压缩机中,在驱动轴处设置偏心销以利用偏心原理来使动涡旋相对于定涡旋进行圆周平动)。In a rotary machine including a moving part (for example, a compression mechanism, a motor, a rotary drive shaft, etc.) (for example, a compressor, particularly a scroll compressor and a rotor compressor), movement (for example, rotation) of a moving part during mechanical operation Unbalance will increase vibration, noise, etc. In some cases, the motion imbalance of the moving parts is caused by a centroid imbalance due to machining errors of the moving parts themselves and/or the components mounted thereon. In other cases, the motion imbalance of the moving parts is due to the deliberate provision of an eccentric structure in the moving parts themselves and/or the components mounted thereon to achieve a particular function (eg, in a scroll compressor, in An eccentric pin is provided at the drive shaft to utilize the eccentric principle to make the orbiting scroll circumferentially move relative to the fixed scroll).
针对这种运动不平衡,通常在运动部件上设置能够提供反向离心力的平衡块以平衡所产生的运动不平衡从而减小振动和噪音。在这方面,期望的是,在平衡块的制造成本和平衡块的安装空间利用等方面做出改进,特别地,通过在这些方面进行改进以使平衡块更好地适应于旋转式机械和旋转式机械所使用的马达(电机)的变化。In response to this motion imbalance, a balancing mass capable of providing a counter-centrifugal force is typically placed on the moving component to balance the resulting motion imbalance to reduce vibration and noise. In this respect, it is desirable to make improvements in terms of the manufacturing cost of the weight and the installation space utilization of the weight, in particular, by making improvements in these aspects to better adapt the weight to the rotary machine and rotation. The change of the motor (motor) used in the machine.
这里,应当指出的是,本部分中所提供的技术内容旨在有助于本领域技术人员对本发明的理解,而不一定构成现有技术。Here, it should be noted that the technical content provided in this section is intended to facilitate the understanding of the present invention by those skilled in the art, and does not necessarily constitute the prior art.
发明内容Summary of the invention
在本部分中提供本发明的总概要,而不是本发明完全范围或本发明所有特征的全面公开。The general summary of the invention is provided in this section, rather than the full scope of the invention or the full disclosure of all features of the invention.
本发明的一个目的是提供一种能够降低平衡块的成本的旋转式机械。 It is an object of the present invention to provide a rotary machine capable of reducing the cost of a counterweight.
本发明的另一目的是提供一种确保平衡块能够轴向地接近转子从而确保旋转式机械内有限安装空间的有效利用的旋转式机械。Another object of the present invention is to provide a rotary machine that ensures that the balance weight can be axially accessed to ensure efficient use of the limited installation space within the rotary machine.
本发明的另一目的是提供一种能够减少相关零部件数目并且允许平衡块的定位更加稳定的旋转式机械。Another object of the present invention is to provide a rotary machine capable of reducing the number of related parts and allowing the positioning of the balance block to be more stable.
本发明的另一目的是提供一种确保消除或减弱漏磁路径的形成从而确保电机的效率进而确保旋转式机械的效率的旋转式机械。Another object of the present invention is to provide a rotary machine that ensures elimination or reduction of the formation of a magnetic flux leakage path to ensure the efficiency of the motor and thereby ensure the efficiency of the rotary machine.
为了实现上述目的中的一个或多个,根据本发明,提供一种旋转式机械,该旋转式机械可以包括:电机,所述电机包括转子,所述转子包括转子芯和嵌置在所述转子芯中的磁体,由此在所述转子的轴向端面处形成有磁体区域和非磁体区域;平衡块,所述平衡块具有导磁特性并且通过附接至所述轴向端面而安装至所述转子。所述平衡块以所述磁体区域的至少一部分不被所述平衡块接触的方式附接至所述轴向端面。In order to achieve one or more of the above objects, according to the present invention, a rotary machine is provided, which may include: a motor including a rotor, the rotor including a rotor core and embedded in the rotor a magnet in the core, thereby forming a magnet region and a non-magnetic region at an axial end face of the rotor; a balance block having a magnetic conductive property and mounted to the chassis by being attached to the axial end face Said rotor. The weight is attached to the axial end face in such a manner that at least a portion of the magnet region is not contacted by the weight.
根据本发明,一方面,通过由例如铁基材料之类的导磁材料制成平衡块,与由黄铜之类的非导磁材料制成的平衡块相比,可以显著地降低成本。另一方面,通过不与转子的轴向端面的磁体区域接触的方式(或者通过仅部分地与转子的轴向端面的磁体区域接触的方式)将平衡块附接至转子的轴向端面进而安装至转子,可以确保平衡块能够轴向地接近所述转子从而确保旋转式机械内有限安装空间的有效利用(即,避免形成无效空间,这对于减小旋转式机械的轴向尺寸而言是特别有利的),也可以由于避免平衡块安装至驱动轴而能够减少相关零部件数目并且由于平衡块安装至转子而允许平衡块的定位更加稳定,而且也能够确保消除或减弱漏磁路径的形成从而可靠地确保电机的效率进而确保相关旋转式机械的效率。特别地,对于既设置有由非导磁材料制成的端板、又将平衡块构造成具有台阶部从而具有空气间隙或者将平衡块布置成整体地径向内移而不具有交叠部分的情况,能够更加可靠地消除或减弱转子的轴向端部附近漏磁路径的形成从而更加可靠地消除或减弱对电机效率的影响。According to the present invention, on the one hand, by making a weight from a magnetically permeable material such as an iron-based material, the cost can be remarkably reduced as compared with a weight made of a non-magnetic material such as brass. On the other hand, the balance weight is attached to the axial end face of the rotor by means of not contacting the magnet region of the axial end face of the rotor (or by only partially contacting the magnet region of the axial end face of the rotor) To the rotor, it is ensured that the counterweight can axially access the rotor to ensure efficient use of the limited installation space within the rotary machine (ie, avoiding the formation of dead spaces, which is special for reducing the axial dimension of the rotary machine) Advantageously, it is also possible to reduce the number of related parts by avoiding the mounting of the weight to the drive shaft and to allow the positioning of the weight to be more stable due to the mounting of the weight to the rotor, and also to ensure that the formation of the leakage path is eliminated or reduced. Reliably ensure the efficiency of the motor and thus the efficiency of the associated rotary machine. In particular, for an end plate made of a non-magnetically permeable material, the balance block is configured to have a step to have an air gap or the balance block is arranged to be radially inwardly displaced without overlapping portions. In other cases, the formation of the magnetic flux leakage path near the axial end portion of the rotor can be more reliably eliminated or weakened to more reliably eliminate or reduce the influence on the efficiency of the motor.
附图说明DRAWINGS
通过以下参照附图的描述,本发明的一个或多个实施方式的特征和优点将变得更加容易理解,在附图中:The features and advantages of one or more embodiments of the present invention will become more <RTIgt;
图1为示出应用了根据本发明的平衡块的涡旋压缩机的纵剖视图; Figure 1 is a longitudinal sectional view showing a scroll compressor to which a weight according to the present invention is applied;
图2为示出包括转子和根据本发明第一实施方式的平衡块的组件的分解立体图;2 is an exploded perspective view showing an assembly including a rotor and a weight according to a first embodiment of the present invention;
图3为示出包括转子和根据本发明第一实施方式的平衡块的组件的组装侧视图;Figure 3 is an assembled side view showing an assembly including a rotor and a weight according to a first embodiment of the present invention;
图4为转子的端视图;Figure 4 is an end view of the rotor;
图5为示出包括转子和根据本发明第二实施方式的平衡块的组件的组装侧视图;Figure 5 is an assembled side view showing an assembly including a rotor and a weight according to a second embodiment of the present invention;
图6为示出包括转子和根据本发明第三实施方式的平衡块的组件的组装侧视图;Figure 6 is an assembled side view showing an assembly including a rotor and a weight according to a third embodiment of the present invention;
图7为示出永磁体电机的示意性磁力线分布的电机端视图;Figure 7 is a motor end view showing a schematic magnetic line distribution of a permanent magnet motor;
图8A和图8B分别为示出应用了根据本发明第一实施方式的平衡块的涡旋压缩机的电机效率的实验结果的曲线图;以及8A and 8B are respectively graphs showing experimental results of motor efficiency of a scroll compressor to which a weight of a weight according to a first embodiment of the present invention is applied;
图9为示出根据相关技术的转子与平衡块的组件的组装侧视图。9 is an assembled side view showing components of a rotor and a weight according to the related art.
具体实施方式detailed description
下面参照附图、借助示例性实施方式对本发明进行详细描述。对本发明的以下详细描述仅仅是出于说明目的,而绝不是对本发明及其应用或用途的限制。The invention is described in detail below with reference to the accompanying drawings, by way of exemplary embodiments. The following detailed description of the present invention is intended to be illustrative and not restrictive
首先,参照图1概要地描述应用了根据本发明的平衡块的涡旋压缩机10的结构(图1为示出应用了根据本发明的平衡块的涡旋压缩机的纵剖视图)。需要指出的是,涡旋压缩机10对应于根据本发明的旋转式机械。另外,还需要指出的是,根据本发明的旋转式机械不限于涡旋压缩机而是可以包括其它合适类型的旋转式机械(尤其是设置有偏心结构以实现特殊功能的旋转式机械,例如设置有曲轴的转子压缩机)。First, the structure of a scroll compressor 10 to which a weight according to the present invention is applied will be schematically described with reference to Fig. 1 (Fig. 1 is a longitudinal sectional view showing a scroll compressor to which a weight according to the present invention is applied). It is to be noted that the scroll compressor 10 corresponds to a rotary machine according to the present invention. In addition, it should also be noted that the rotary machine according to the present invention is not limited to a scroll compressor but may include other suitable types of rotary machines (especially rotary machines provided with an eccentric structure to achieve special functions, such as setting Rotor compressor with crankshaft).
如图1所示,涡旋压缩机10可以包括电机100、压缩机构400、驱动轴500和壳体组件600。电机100包括转子110和定子120,并且转子110与驱动轴500固定地连接从而能够一体地旋转。压缩机构400包括定涡旋410和动涡旋420并且适于压缩工作流体(例如制冷剂)。电机100、压缩机构400和驱动轴500可以容纳在壳体组件600内。在壳体组件600处可以设置有用于吸入待压缩的低压工作流体的吸入配件700以及用于排出经 过压缩的高压工作流体的排出配件800。As shown in FIG. 1, scroll compressor 10 may include a motor 100, a compression mechanism 400, a drive shaft 500, and a housing assembly 600. The motor 100 includes a rotor 110 and a stator 120, and the rotor 110 is fixedly coupled to the drive shaft 500 so as to be integrally rotatable. The compression mechanism 400 includes a fixed scroll 410 and an orbiting scroll 420 and is adapted to compress a working fluid (eg, a refrigerant). Motor 100, compression mechanism 400, and drive shaft 500 can be housed within housing assembly 600. An intake fitting 700 for drawing in a low pressure working fluid to be compressed may be provided at the housing assembly 600 and for discharging the passage Extrusion fitting 800 of the compressed high pressure working fluid.
在一些示例中,涡旋压缩机10为变速(变频)涡旋压缩机。在这种情况下,考虑到效率问题,涡旋压缩机10的电机100可以采用永磁体电机,例如无刷永磁体(BPM)电机。In some examples, scroll compressor 10 is a variable speed (conversion) scroll compressor. In this case, in consideration of the efficiency problem, the motor 100 of the scroll compressor 10 may employ a permanent magnet motor such as a brushless permanent magnet (BPM) motor.
涡旋压缩机10可以包括平衡块200A和200B(根据本发明第一实施方式的平衡块)。平衡块200A可以附接至转子110的上轴向端面从而安装至转子110,而平衡块200B可以附接至转子110的下轴向端面从而安装至转子110。通过设置平衡块,可以平衡涡旋压缩机10的运动系统所产生的运动不平衡从而减小振动和噪音。The scroll compressor 10 may include weights 200A and 200B (balance weight according to the first embodiment of the present invention). The weight 200A may be attached to the upper axial end surface of the rotor 110 to be mounted to the rotor 110, and the weight 200B may be attached to the lower axial end surface of the rotor 110 to be mounted to the rotor 110. By providing the balance weight, the motion imbalance generated by the motion system of the scroll compressor 10 can be balanced to reduce vibration and noise.
下面参照图2至图4描述根据本发明第一实施方式的平衡块200A、200B(图2为示出包括转子和根据本发明第一实施方式的平衡块的组件的分解立体图,图3为示出包括转子和根据本发明第一实施方式的平衡块的组件的组装侧视图,而图4为转子的端视图)。The weights 200A, 200B according to the first embodiment of the present invention will now be described with reference to Figs. 2 to 4 (Fig. 2 is an exploded perspective view showing an assembly including a rotor and a weight according to the first embodiment of the present invention, Fig. 3 is a view An assembled side view of the assembly including the rotor and the weight according to the first embodiment of the present invention is shown, and FIG. 4 is an end view of the rotor).
平衡块200A、200B可以由导磁材料制成。在一些示例中,平衡块200A、200B可以为通过粉末冶金工艺制成的铁基平衡块。在其它示例中,平衡块200A、200B可以为通过铸造工艺制成的铁基平衡块。通过由例如铁基材料之类的导磁材料制成平衡块,可以显著地降低平衡块的成本。通过由例如粉末冶金工艺制成平衡块,可以降低平衡块的成本同时还可以容易地制造形状复杂和尺寸精度高的平衡块。The weights 200A, 200B can be made of a magnetically permeable material. In some examples, the weights 200A, 200B can be iron-based weights made by a powder metallurgy process. In other examples, the weights 200A, 200B can be iron-based weights made by a casting process. By making the counterweight from a magnetically permeable material such as an iron-based material, the cost of the counterweight can be significantly reduced. By making the balance block by, for example, a powder metallurgy process, the cost of the balance block can be reduced while the balance block of complicated shape and high dimensional accuracy can be easily manufactured.
这里,附带地,参照图9描述根据相关技术的平衡块200'(图9为示出根据相关技术的转子与平衡块的组件的组装侧视图)。转子110'用在变速涡旋压缩机中,由此,出于效率的考虑,转子110'为嵌置有永磁体的永磁体转子。一体式平衡块200'安装至转子110'(具体为附接至转子110'的轴向端面),由此,与平衡块安装至驱动轴从而远离(不附接至)转子的情况相比,可以有效利用涡旋压缩机内的有限安装空间(特别是轴向空间)。平衡块200'由非导磁材料(例如黄铜)制成,由此,可以避免经由平衡块200'形成漏磁通道而降低电机效率。Here, incidentally, the weight block 200' according to the related art is described with reference to FIG. 9 (FIG. 9 is an assembled side view showing components of the rotor and the weight block according to the related art). The rotor 110' is used in a variable speed scroll compressor, whereby the rotor 110' is a permanent magnet rotor in which permanent magnets are embedded for efficiency reasons. The integral counterweight 200' is mounted to the rotor 110' (specifically to the axial end face of the rotor 110'), thereby being compared to the case where the counterweight is mounted to the drive shaft so as to be away from (not attached to) the rotor The limited installation space (especially the axial space) in the scroll compressor can be effectively utilized. The counterweight 200' is made of a non-magnetically permeable material, such as brass, whereby the leakage of the magnetic flux via the counterweight 200' can be avoided to reduce motor efficiency.
具体地,如图7所示(图7为示出永磁体电机的示意性磁力线分布的电机端视图),从转子110的磁体(例如永磁体)114径向地延伸至定子120的磁力线ML为能够驱动转子110旋转的有效磁力线。如果在转子110的(轴向)端部放置导磁部件,将会有一部分磁力线从磁体114轴向地延伸穿过该导磁部件(这部分磁力线不用于驱动转子110旋转)而在转子的 轴向端部附近形成漏磁通道。Specifically, as shown in FIG. 7 (FIG. 7 is a motor end view showing a schematic magnetic line distribution of a permanent magnet motor), a magnetic field line ML extending radially from a magnet (for example, a permanent magnet) 114 of the rotor 110 to the stator 120 is An effective magnetic line of force capable of driving the rotation of the rotor 110. If a magnetically permeable member is placed at the (axial) end of the rotor 110, a portion of the magnetic field lines will extend axially from the magnet 114 through the magnetically permeable member (this portion of the magnetic field lines are not used to drive the rotor 110 to rotate) while in the rotor A magnetic flux leakage path is formed near the axial end.
在相关技术中,由于平衡块200'由例如黄铜之类的非导磁材料制成,因此平衡块200'的制造成本相当高昂。In the related art, since the weight 200' is made of a non-magnetic material such as brass, the manufacturing cost of the weight 200' is quite high.
继续参照图2至图4,根据本发明第一实施方式的平衡块200A、200B可以通过附接至轴向端面119而安装至转子110。With continued reference to FIGS. 2 through 4, the weights 200A, 200B in accordance with the first embodiment of the present invention can be mounted to the rotor 110 by attachment to the axial end face 119.
电机100可以实施为永磁体电机(例如无刷永磁体电机),从而电机100所包括的转子110可以包括转子芯112和嵌置在转子芯112中的磁体114。在一些示例中,磁体114可以包括多个磁体(磁体114可以插置在形成于转子芯112中的插槽中)并且布置成在轴向端面119处呈大致多边形(参见图4)。由此,在转子110的轴向端面119处可以形成有磁体区域MZ(由磁体114占据的区域)和非磁体区域NZ(不被磁体114占据的区域)。在图示的示例中,磁体114可以包括六个磁体从而呈大致六边形,然而,可以构想,磁体114可以为其它合适数目并且可以在轴向端面119处呈其它合适形状。The motor 100 may be implemented as a permanent magnet motor (eg, a brushless permanent magnet motor) such that the rotor 110 included in the motor 100 may include a rotor core 112 and a magnet 114 embedded in the rotor core 112. In some examples, the magnet 114 can include a plurality of magnets (the magnets 114 can be interposed in slots formed in the rotor core 112) and arranged to be generally polygonal at the axial end faces 119 (see FIG. 4). Thereby, a magnet region MZ (a region occupied by the magnet 114) and a non-magnet region NZ (a region not occupied by the magnet 114) may be formed at the axial end surface 119 of the rotor 110. In the illustrated example, the magnet 114 may include six magnets to be generally hexagonal, however, it is contemplated that the magnets 114 may be of other suitable numbers and may have other suitable shapes at the axial end faces 119.
根据本发明第一实施方式,涡旋压缩机10还可以包括由非导磁材料(例如导磁率低的材料)制成的端板300。端板300可以布置在平衡块200A、200B与转子110之间,使得平衡块200A、200B能够经由端板300而附接(间接地附接)至轴向端面119。由此,实现平衡块200A、200B以不与磁体区域MZ接触的方式附接至轴向端面119。According to the first embodiment of the present invention, the scroll compressor 10 may further include an end plate 300 made of a non-magnetic conductive material such as a material having a low magnetic permeability. The end plate 300 can be disposed between the weights 200A, 200B and the rotor 110 such that the weights 200A, 200B can be attached (indirectly attached) to the axial end faces 119 via the end plates 300. Thereby, the balance weights 200A, 200B are attached to the axial end surface 119 in such a manner as not to be in contact with the magnet region MZ.
端板300可以由例如黄铜、锌铝合金或合金钢(比如不锈钢)之类的非导磁材料制成。另外,在一些示例中,端板的厚度可以为1至3毫米并且优选为1毫米(然而,可以构想其它合适的厚度)。通过设置由非导磁材料制成并且厚度较小的端板,可以允许由导磁材料制成的平衡块(间接地)附接至转子,由此,在避免形成漏磁通道(或者减弱漏磁通道的形成)的情况下,允许平衡块接近转子而有效利用涡旋压缩机内的有限安装空间(特别是轴向空间)并且允许平衡块固定至转子而提高平衡块的稳定定位和平衡块的平衡效果。而且,由于端板的厚度可以较小,因此也不会由于采用黄铜等非导磁材料来制造端板而造成成本过高。The end plate 300 may be made of a non-magnetically permeable material such as brass, zinc aluminum alloy or alloy steel such as stainless steel. Additionally, in some examples, the thickness of the end plates can be from 1 to 3 millimeters and preferably 1 millimeter (however, other suitable thicknesses are contemplated). By providing an end plate made of a non-magnetically permeable material and having a small thickness, a weight made of a magnetically permeable material can be allowed to be attached (indirectly) to the rotor, thereby avoiding the formation of a magnetic flux leakage path (or reducing leakage) In the case of the formation of a magnetic channel, the balance block is allowed to approach the rotor to effectively utilize the limited installation space (especially the axial space) in the scroll compressor and allows the balance block to be fixed to the rotor to improve the stable positioning and balance of the balance block Balance effect. Moreover, since the thickness of the end plate can be small, the end plate is not manufactured by using a non-magnetic material such as brass.
参照图3,附接至转子110的轴向端面(上轴向端面)119的平衡块(上平衡块)200A可以构造成具有台阶部230从而可以包括附接部210和本体部220。附接部(轴向基部)210适于间接地附接至轴向端面119。平衡块200A可以布置成使得平衡块200A具有沿轴向方向A观察时与磁体区域MZ 交叠的交叠部分OL。交叠部分OL可以为本体部220的相对于附接部210径向地(向外)延伸的部分。交叠部分OL可以隔着通过台阶部230而形成的间隙G而面向磁体区域MZ(在例如端板300未覆盖磁体区域MZ的情况下(该情况在图中未示出)——此时例如可以采用其它合适固定装置将磁体114定位在插槽中)或者面向端板300的覆盖磁体区域MZ的部分(此时端板300可以用于将磁体114定位在插槽中)。Referring to FIG. 3, a weight (upper weight) 200A attached to an axial end surface (upper axial end surface) 119 of the rotor 110 may be configured to have a step portion 230 so as to include an attachment portion 210 and a body portion 220. The attachment portion (axial base) 210 is adapted to be indirectly attached to the axial end face 119. The weight 200A may be arranged such that the weight 200A has a magnet region MZ when viewed in the axial direction A Overlapping overlapping portions OL. The overlapping portion OL may be a portion of the body portion 220 that extends radially (outward) relative to the attachment portion 210. The overlapping portion OL may face the magnet region MZ across the gap G formed by the step portion 230 (for example, in the case where the end plate 300 does not cover the magnet region MZ (this case is not shown in the drawing) - for example, The magnet 114 may be positioned in the socket using other suitable securing means or facing the portion of the end plate 300 that covers the magnet region MZ (where the end plate 300 may be used to position the magnet 114 in the slot).
在一些示例中,间隙G的轴向尺寸可以优选地为4毫米至14毫米,或者更优选地为5毫米至10毫米,或者进一步优选地为6毫米。通过合适地设置间隙G的轴向尺寸,在确保消除或减弱漏磁路径的形成的同时,允许平衡块能够稳定地定位在转子上并且允许平衡块充分发挥其平衡效果。In some examples, the axial dimension of the gap G may preferably be 4 mm to 14 mm, or more preferably 5 mm to 10 mm, or further preferably 6 mm. By appropriately setting the axial dimension of the gap G, while ensuring the elimination or weakening of the formation of the magnetic flux leakage path, the balance block can be stably positioned on the rotor and the balance block is allowed to fully exert its balance effect.
通过在平衡块200A中设置径向地向外延伸的交叠部分OL,可以增大平衡块200A的质径积从而提高平衡块的平衡效果,而且由于通过台阶部230而在交叠部分OL与转子110的轴向端面119之间形成有(空气)间隙G,因此引入高磁阻而消除或减弱穿过平衡块的漏磁路径的形成。By providing the radially outwardly extending overlapping portion OL in the weight 200A, the mass-diameter product of the weight 200A can be increased to improve the balance effect of the weight, and also due to the overlapping portion OL through the step portion 230 An (air) gap G is formed between the axial end faces 119 of the rotor 110, thus introducing high magnetic reluctance to eliminate or weaken the formation of the magnetic flux leakage path through the counterweight.
参照图3,附接至转子110的轴向端面(下轴向端面)119的平衡块(下平衡块)200B可以构造成不具有台阶部并且可以布置成沿轴向方向A观察时不与磁体区域MZ交叠。由此,也可以消除或减弱从磁体区域MZ(磁体114)延伸的漏磁路径的形成。Referring to FIG. 3, the weight (lower weight) 200B attached to the axial end surface (lower axial end surface) 119 of the rotor 110 may be configured not to have a step and may be arranged not to be in contact with the magnet when viewed in the axial direction A The area MZ overlaps. Thereby, the formation of the magnetic flux leakage path extending from the magnet region MZ (the magnet 114) can also be eliminated or reduced.
下面参照图5描述根据本发明第二实施方式的平衡块200C、200D(图5为示出包括转子和根据本发明第二实施方式的平衡块的组件的组装侧视图)。平衡块200C与根据本发明第一实施方式的平衡块200A的区别主要在于:平衡块200C构造成不具有台阶部,从而平衡块200C的交叠部分OL也接触端板300。平衡块200D与根据本发明第一实施方式的平衡块200B的区别主要在于:平衡块200D构造成进一步径向地向外延伸,从而具有交叠部分OL并且交叠部分OL也接触端板300。The weights 200C, 200D according to the second embodiment of the present invention are described below with reference to Fig. 5 (Fig. 5 is an assembled side view showing the assembly including the rotor and the weight according to the second embodiment of the present invention). The balance block 200C differs from the balance block 200A according to the first embodiment of the present invention mainly in that the balance block 200C is configured not to have a step portion, so that the overlap portion OL of the balance block 200C also contacts the end plate 300. The balance block 200D differs from the balance block 200B according to the first embodiment of the present invention mainly in that the balance block 200D is configured to extend further radially outward so as to have an overlap portion OL and the overlap portion OL also contacts the end plate 300.
在本发明第二实施方式中,由于设置非导磁端板并且端板覆盖磁体区域MZ,因此即便平衡块200C、200D具有交叠区域OL并且交叠区域OL也接触端板300,仍可以消除或减弱漏磁通道的形成。另外,由于平衡块200C、200D进一步径向地向外延伸并且交叠部分也接触端板,因此可以改进平衡块的稳定定位以及平衡效果(由于质径积增大)。In the second embodiment of the present invention, since the non-magnetic end plate is provided and the end plate covers the magnet region MZ, even if the weights 200C, 200D have the overlapping region OL and the overlapping region OL contacts the end plate 300, the elimination can be eliminated. Or weaken the formation of the magnetic flux leakage channel. In addition, since the weights 200C, 200D further extend radially outward and the overlapping portions also contact the end plates, the stable positioning of the weights and the balancing effect (due to the increase in the mass diameter) can be improved.
下面参照图6描述根据本发明第三实施方式的平衡块200E、200F(图6为示出包括转子和根据本发明第三实施方式的平衡块的组件的组装侧视 图)。本发明第三实施方式与本发明第一实施方式的区别主要在于:取消端板300,从而平衡块200E、200F(具体为附接部或轴向基部)直接地附接至轴向端面119。除此之外,平衡块200E与根据本发明第一实施方式的平衡块200A在结构等方面类似,而平衡块200F与根据本发明第一实施方式的平衡块200B在结构等方面类似。The weights 200E, 200F according to the third embodiment of the present invention will be described below with reference to FIG. 6 (FIG. 6 is an assembled side view showing the assembly including the rotor and the weight according to the third embodiment of the present invention. Figure). The third embodiment of the present invention differs from the first embodiment of the invention primarily in that the end plate 300 is eliminated such that the weights 200E, 200F, in particular the attachment portion or the axial base, are directly attached to the axial end face 119. In addition to this, the weight 200E is similar in structure and the like to the weight 200A according to the first embodiment of the present invention, and the weight 200F is similar in structure and the like to the weight 200B according to the first embodiment of the present invention.
在本发明第三实施方式中,由于取消非导磁端板,因此可以降低成本。另外,由于通过设置台阶部而在平衡块的交叠部分与转子的轴向端面之间形成有(空气)间隙G、或者通过使平衡块整体地径向内移而不具有交叠部分,因此仍然可以消除或减弱转子的轴向端部附近漏磁路径的形成。In the third embodiment of the present invention, since the non-magnetic end plate is eliminated, the cost can be reduced. In addition, since the (air) gap G is formed between the overlapping portion of the balance block and the axial end surface of the rotor by providing the step portion, or by the inner portion of the balance block being radially inwardly displaced, there is no overlapping portion. The formation of a magnetic flux leakage path near the axial end of the rotor can still be eliminated or reduced.
参照图5,对于根据本发明第一和第三实施方式的平衡块200A、200B、200E、200F,可以在磁体区域MZ的径向内侧附接至轴向端面119。然而,可以构想,在一些情况下(比如磁体区域MZ定位成相对地靠内),平衡块也可以在磁体区域MZ的径向外侧附接至轴向端面119。Referring to FIG. 5, for the weights 200A, 200B, 200E, 200F according to the first and third embodiments of the present invention, the axial end faces 119 may be attached to the radially inner side of the magnet region MZ. However, it is contemplated that in some cases (such as the magnet region MZ being positioned relatively inwardly), the weight may also be attached to the axial end surface 119 radially outward of the magnet region MZ.
在一些示例中,平衡块200A、200B、200E、200F的附接至轴向端面119的轴向基部(对于具有台阶部的平衡块200A、200E,附接部对应于轴向基部)可以径向地靠近磁体区域MZ但是不与磁体区域MZ轴向地交叠。在其它示例中,平衡块200A、200B、200E、200F的附接至轴向端面119的轴向基部可以呈完全或部分环形从而具有圆或假想圆C,该圆或假想圆C可以为多边形的近似内接圆(亦即,该圆或假想圆C径向地靠近由多个磁体构成的多边形但是不与该多边形轴向地交叠,或者说,轴向基部的外径小于由多个磁体构成的多边形的真正内接圆的内径)。以此方式,允许平衡块的外径尽量地大,从而可以提高平衡块的稳定定位和平衡块的平衡效果。In some examples, the axial base of the weights 200A, 200B, 200E, 200F attached to the axial end face 119 (for the weights 200A, 200E having the step, the attachment corresponding to the axial base) may be radial The ground is close to the magnet region MZ but does not axially overlap the magnet region MZ. In other examples, the axial base of the weights 200A, 200B, 200E, 200F attached to the axial end face 119 may be fully or partially annular to have a circle or imaginary circle C, which may be polygonal Approximating the inscribed circle (ie, the circle or imaginary circle C is radially adjacent to a polygon composed of a plurality of magnets but does not axially overlap the polygon, or the outer diameter of the axial base is smaller than that of the plurality of magnets The inner diameter of the true inscribed circle of the constructed polygon). In this way, the outer diameter of the weight is allowed to be as large as possible, so that the stable positioning of the weight and the balance of the weight can be improved.
对于根据本发明第二实施方式的平衡块200C、200D,附接(间接地附接)至轴向端面119的轴向基部则可以跨越磁体区域MZ。For the weights 200C, 200D according to the second embodiment of the invention, the axial base attached (indirectly attached) to the axial end face 119 can then span the magnet region MZ.
在一些示例中:平衡块200A-200F可以通过螺纹连接(参见如图2所示的螺栓910)或铆接而固定至转子,由此实现与转子的安装;附加地或替代性地,平衡块200A-200F可以呈完全或部分环形,平衡块可以通过过盈配合而固定至与转子固定地连接的驱动轴500并且平衡块的轴向基部可以接触转子的轴向端面或者接触布置在平衡块与转子之间的端板,由此实现与转子的安装。特别地,对于平衡块既固定至转子又固定至驱动轴的情况,能够使平衡块更加稳定地定位,同时也确保平衡块能够接近转子从而有效利用涡旋压缩机内的有限安装空间。 In some examples: the weights 200A-200F may be secured to the rotor by a threaded connection (see bolt 910 as shown in FIG. 2) or riveted, thereby effecting installation with the rotor; additionally or alternatively, the weight 200A The -200F may be fully or partially annular, the balance block may be fixed to the drive shaft 500 fixedly coupled to the rotor by an interference fit and the axial base of the balance block may contact the axial end face of the rotor or be placed in contact with the balance block and the rotor The end plates are in between, thereby enabling installation with the rotor. In particular, for the case where the balance block is fixed to both the rotor and the drive shaft, the balance block can be positioned more stably while also ensuring that the balance block can access the rotor to effectively utilize the limited installation space in the scroll compressor.
尽管在上述本发明第一至第三实施方式中,分别示例性地示出涡旋压缩机的转子的平衡块(上平衡块和下平衡块)分别为平衡块200A与平衡块200B的组合、平衡块200C与平衡块200D的组合以及平衡块200E与平衡块200F组合。然而,可以构想,涡旋压缩机的转子的上平衡块和下平衡块中的每一者可以采用平衡块200A、平衡块200B、平衡块200C、平衡块200D、平衡块200E和平衡块200F中的任一者,而且还可以构想,涡旋压缩机的转子的上平衡块和下平衡块中的仅一者采用平衡块200A、平衡块200B、平衡块200C、平衡块200D、平衡块200E和平衡块200F中的任一者而另一者采用根据相关技术的平衡块。In the first to third embodiments of the present invention described above, the balance weights (upper weight and lower balance) of the rotor of the scroll compressor are respectively exemplarily shown as a combination of the weight 200A and the weight 200B, respectively. The combination of the weight 200C and the weight 200D and the weight 200E are combined with the weight 200F. However, it is contemplated that each of the upper and lower weights of the rotor of the scroll compressor may employ a weight 200A, a weight 200B, a weight 200C, a weight 200D, a weight 200E, and a weight 200F. Either, and it is also conceivable that only one of the upper and lower weights of the rotor of the scroll compressor employs the weight 200A, the weight 200B, the weight 200C, the weight 200D, the weight 200E, and Either one of the weights 200F and the other employs a weight according to the related art.
根据本发明,一方面,通过由例如铁基材料之类的导磁材料制成平衡块,与由黄铜之类的非导磁材料制成的平衡块相比,可以显著地降低成本。另一方面,通过不与转子的轴向端面的磁体区域接触的方式将平衡块附接至转子的轴向端面进而安装至转子,可以确保平衡块能够轴向地接近所述转子从而确保旋转式机械内有限安装空间的有效利用(即,避免形成无效空间,这对于减小旋转式机械的轴向尺寸而言是特别有利的),也可以由于避免平衡块安装至驱动轴而能够减少相关零部件数目并且由于平衡块安装至转子而允许平衡块的定位更加稳定,而且也能够确保消除或减弱漏磁路径的形成从而可靠地确保电机的效率进而确保相关旋转式机械的效率。特别地,对于既设置有由非导磁材料制成的端板、又将平衡块构造成具有台阶部从而具有空气间隙或者将平衡块布置成整体地径向内移而不具有交叠部分的情况(对应于本发明第一实施方式),能够更加可靠地消除或减弱转子的轴向端部附近漏磁路径的形成从而更加可靠地消除或减弱对电机效率的影响。According to the present invention, on the one hand, by making a weight from a magnetically permeable material such as an iron-based material, the cost can be remarkably reduced as compared with a weight made of a non-magnetic material such as brass. On the other hand, by attaching the weight to the axial end surface of the rotor and then to the rotor by not contacting the magnet region of the axial end surface of the rotor, it is ensured that the weight can be axially approached to the rotor to ensure the rotation Efficient use of limited installation space within the machine (ie, avoiding the formation of dead spaces, which is particularly advantageous for reducing the axial dimension of the rotary machine), and can also reduce the associated zero by avoiding the mounting of the balance block to the drive shaft The number of components and the positioning of the weights are allowed to be more stable due to the mounting of the weight to the rotor, and it is also ensured that the formation of the magnetic flux leakage path is eliminated or weakened to reliably ensure the efficiency of the motor and thereby ensure the efficiency of the associated rotary machine. In particular, for an end plate made of a non-magnetically permeable material, the balance block is configured to have a step to have an air gap or the balance block is arranged to be radially inwardly displaced without overlapping portions. In the case (corresponding to the first embodiment of the present invention), it is possible to more reliably eliminate or weaken the formation of the magnetic flux leakage path near the axial end portion of the rotor to more reliably eliminate or reduce the influence on the efficiency of the motor.
在这方面,申请人对应用了根据本发明第一实施方式的平衡块200A、200B的涡旋压缩机10的电机效率进行两组对比实验,实验结果如图8A和图8B所示(图8A和图8B分别为示出应用了根据本发明第一实施方式的平衡块的涡旋压缩机的电机效率的实验结果的曲线图)。第一组实验的实验结果示出在图8A中。第一组实验采用制冷量较小的涡旋压缩机和输出功率较小的永磁体电机(例如3Ton电机)。图8A中的虚线表示在采用根据发明第一实施方式的平衡块(例如,不锈钢端板、螺栓连接、粉末冶金铁基平衡块)的情况下电机效率随着电机转速的变化,而图8A中的实线则表示在对比地不采用平衡块和端板的情况下电机效率随着电机转速的变化。第二组实验的实验结果示出在图8B中。第二组实验采用制冷量较大的涡旋压缩机和输出功率较大的永磁体电机(例如5Ton电机)。图8B 中的虚线表示在采用根据发明第一实施方式的平衡块(例如,不锈钢端板、螺栓连接、粉末冶金铁基平衡块)的情况下电机效率随着电机转速的变化,而图8B中的实线则表示在对比地不采用平衡块和端板的情况下电机效率随着电机转速的变化。在第一组和第二组实验中,均可以采用三个具有新平衡块的机器对三个基准机器的对比实验方式。从图8A和图8B可以看出,实线和虚线基本重合,由此可以证明与基准机器相比采用根据本发明的平衡块(例如安装至转子的铁基平衡块)并未造成不当漏磁(磁通泄漏)而导致电机效率降低或不当降低(即,对电机效率的影响极小)。In this regard, the Applicant conducted two sets of comparative experiments on the motor efficiency of the scroll compressor 10 to which the weights 200A, 200B according to the first embodiment of the present invention were applied, and the experimental results are shown in Figs. 8A and 8B (Fig. 8A). And FIG. 8B are graphs showing experimental results of the motor efficiency of the scroll compressor to which the weight of the weight according to the first embodiment of the present invention is applied, respectively. The experimental results of the first set of experiments are shown in Figure 8A. The first set of experiments used a scroll compressor with a smaller cooling capacity and a permanent magnet motor with a lower output power (such as a 3Ton motor). The dashed line in Fig. 8A indicates the motor efficiency as a function of the motor speed in the case of employing the weight (for example, stainless steel end plate, bolted connection, powder metallurgy iron-based weight) according to the first embodiment of the invention, and in Fig. 8A The solid line indicates that the motor efficiency varies with the motor speed in the case where the balance block and the end plate are not used in comparison. The experimental results of the second set of experiments are shown in Figure 8B. The second set of experiments used a scroll compressor with a large cooling capacity and a permanent magnet motor with a large output (for example, a 5Ton motor). Figure 8B The dashed line indicates the motor efficiency as a function of the motor speed in the case of using the balance block according to the first embodiment of the invention (for example, stainless steel end plate, bolted connection, powder metallurgy iron-based balance weight), and the actual The line indicates the motor efficiency varies with the motor speed in the case where the balance block and the end plate are not used in comparison. In the first and second sets of experiments, a comparison experiment of three machines with new balancing blocks versus three reference machines was possible. As can be seen from Figures 8A and 8B, the solid and dashed lines substantially coincide, thereby demonstrating that the use of the counterweight according to the present invention (e.g., an iron-based counterweight mounted to the rotor) does not cause improper magnetic leakage compared to the reference machine. (Magnetic leakage) causes motor efficiency to decrease or improperly decrease (ie, has minimal impact on motor efficiency).
根据本发明的旋转式机械可以容许多种不同的变型。Rotary machines in accordance with the present invention can accommodate a variety of different variations.
例如,尽管作为示例在上文中描述的是平衡块以完全地不与磁体区域接触的方式附接至轴向端面(即,磁体区域的全部不被平衡块接触),然而,可以构思,平衡块也可以以与磁体区域的仅一部分接触的方式附接至轴向端面。在这种变型中,例如,参照图2,平衡块的轴向基部(呈完全或部分环形)的圆或假想圆C可以与由多个磁体构成的多边形相切而成为该多边形的真正内接圆,或者该圆或假想圆C甚至可以(略微地)向外(径向地向外)延伸超出该多边形。在这种变型中,又例如,平衡块的轴向基部(呈完全或部分环形)可以具有径向地向外延伸的一个或多个部分,该延伸部分可以在两个磁体区域之间延伸从而使平衡块的轴向基部接触磁体区域的一部分而又不至于过多地接触磁体区域。根据该变型,尽管有可能引起一定的漏磁,但是这种漏磁不会过大从而仍然能够在显著地降低成本的同时确保旋转式机械内有限安装空间的有效利用并且不会过度影响电机效率。For example, although described above as an example in the above, the weight is attached to the axial end face in such a manner that it is not in contact with the magnet region completely (ie, all of the magnet region is not contacted by the balance block), however, it is conceivable that the balance block It may also be attached to the axial end face in contact with only a portion of the magnet region. In this variant, for example, referring to Figure 2, the circle or imaginary circle C of the axial base of the counterweight (in full or partial annular) can be tangent to the polygon formed by the plurality of magnets to become the true inscribed of the polygon. A circle, or the circle or imaginary circle C, may even (slightly) extend outward (radially outward) beyond the polygon. In this variation, for example, the axial base of the weight (in full or partial annular shape) may have one or more portions extending radially outwardly, the extension being extendable between the two magnet regions such that The axial base of the weight is brought into contact with a portion of the magnet region without excessive contact with the magnet region. According to this variant, although it is possible to cause a certain magnetic flux leakage, such leakage flux is not excessively large, so that the cost can be significantly reduced while ensuring efficient use of the limited installation space in the rotary machine without excessively affecting the efficiency of the motor. .
总之,根据本发明,可以包括以下有利方案。In summary, according to the invention, the following advantageous solutions can be included.
在根据本发明的旋转式机械中,所述平衡块以完全地不与所述磁体区域接触的方式附接至所述轴向端面。In the rotary machine according to the present invention, the weight is attached to the axial end face in such a manner as not to be in contact with the magnet region completely.
在根据本发明的旋转式机械中,还包括由非导磁材料制成的端板,其中,所述端板布置在所述平衡块与所述转子之间,使得所述平衡块经由所述端板而附接至所述轴向端面。In the rotary machine according to the present invention, further comprising an end plate made of a non-magnetically permeable material, wherein the end plate is disposed between the balance block and the rotor such that the balance block is An end plate is attached to the axial end face.
在根据本发明的旋转式机械中,所述平衡块布置成沿轴向方向观察时不与所述磁体区域交叠。In the rotary machine according to the present invention, the balance weight is arranged not to overlap the magnet region when viewed in the axial direction.
在根据本发明的旋转式机械中,所述平衡块布置成使得所述平衡块具有沿轴向方向观察时与所述磁体区域交叠的交叠部分。 In the rotary machine according to the present invention, the weight is arranged such that the weight has an overlapping portion overlapping the magnet region when viewed in the axial direction.
在根据本发明的旋转式机械中,所述平衡块构造成具有台阶部从而包括附接部和本体部,所述附接部适于附接至所述轴向端面,所述交叠部分为所述本体部的相对于所述附接部径向地延伸的部分,并且所述交叠部分隔着通过所述台阶部而形成的间隙而面向所述磁体区域或者面向所述端板的覆盖所述磁体区域的部分。In the rotary machine according to the present invention, the balance weight is configured to have a step portion to include an attachment portion and a body portion, the attachment portion being adapted to be attached to the axial end surface, the overlapping portion being a portion of the body portion that extends radially with respect to the attachment portion, and the overlapping portion faces the magnet region or faces the end plate with a gap formed by the step portion A portion of the magnet region.
在根据本发明的旋转式机械中,所述交叠部分接触所述端板。In the rotary machine according to the present invention, the overlapping portion contacts the end plate.
在根据本发明的旋转式机械中:所述端板由黄铜、锌铝合金或合金钢制成;并且/或者,所述端板的厚度为1至3毫米。In the rotary machine according to the present invention, the end plate is made of brass, zinc aluminum alloy or alloy steel; and/or the end plate has a thickness of 1 to 3 mm.
在根据本发明的旋转式机械中,所述平衡块直接地附接至所述轴向端面,并且所述平衡块布置成沿轴向方向观察时不与所述磁体区域交叠。In the rotary machine according to the present invention, the weight is directly attached to the axial end face, and the balance block is arranged not to overlap the magnet region when viewed in the axial direction.
在根据本发明的旋转式机械中,所述平衡块直接地附接至所述轴向端面,并且所述平衡块布置成使得所述平衡块具有沿轴向方向观察时与所述磁体区域交叠的交叠部分。In the rotary machine according to the present invention, the weight is directly attached to the axial end face, and the weight is arranged such that the weight has a cross to the magnet when viewed in the axial direction The overlapping part of the stack.
在根据本发明的旋转式机械中,所述平衡块构造成具有台阶部从而包括附接部和本体部,所述附接部适于直接地附接至所述轴向端面,所述交叠部分为所述本体部的相对于所述附接部径向地延伸的部分,并且所述交叠部分隔着通过所述台阶部而形成的间隙而面向所述磁体区域。In the rotary machine according to the present invention, the balance weight is configured to have a step portion to include an attachment portion and a body portion, the attachment portion being adapted to be directly attached to the axial end surface, the overlapping A portion is a portion of the body portion that extends radially with respect to the attachment portion, and the overlapping portion faces the magnet region with a gap formed by the step portion.
在根据本发明的旋转式机械中,所述间隙的轴向尺寸为5毫米至10毫米。In the rotary machine according to the present invention, the gap has an axial dimension of 5 mm to 10 mm.
在根据本发明的旋转式机械中,所述间隙的轴向尺寸为6毫米。In the rotary machine according to the present invention, the gap has an axial dimension of 6 mm.
在根据本发明的旋转式机械中,所述平衡块在所述磁体区域的径向内侧附接至所述轴向端面。In the rotary machine according to the present invention, the weight is attached to the axial end surface at a radially inner side of the magnet region.
在根据本发明的旋转式机械中,所述平衡块的附接至所述轴向端面的轴向基部径向地靠近所述磁体区域但是不与所述磁体区域轴向地交叠。In the rotary machine according to the present invention, the axial base of the balance weight attached to the axial end face is radially adjacent to the magnet region but does not axially overlap the magnet region.
在根据本发明的旋转式机械中,所述磁体包括多个磁体并且布置成在所述轴向端面中呈大致多边形,所述平衡块的附接至所述轴向端面的轴向基部呈完全或部分环形从而具有圆或假想圆,所述圆或假想圆为所述多边形的近似内接圆从而径向地靠近所述多边形但是不与所述多边形轴向地交叠。In the rotary machine according to the present invention, the magnet includes a plurality of magnets and is arranged to have a substantially polygonal shape in the axial end face, and an axial base of the balance block attached to the axial end face is completely Or partially annular to have a circle or imaginary circle that is an approximate inscribed circle of the polygon so as to be radially adjacent to the polygon but not axially overlapping the polygon.
在根据本发明的旋转式机械中,所述平衡块为通过粉末冶金工艺或铸造工艺而制成的铁基平衡块。 In the rotary machine according to the present invention, the weight is an iron-based weight made by a powder metallurgy process or a casting process.
在根据本发明的旋转式机械中:所述平衡块通过螺纹连接或铆接而固定至所述转子,由此实现与所述转子的安装;并且/或者,所述平衡块呈完全或部分环形,所述平衡块通过过盈配合而固定至与所述转子固定地连接的驱动轴并且所述平衡块的轴向基部接触所述转子的轴向端面或者接触布置在所述平衡块与所述转子之间的端板,由此实现与所述转子的安装。In the rotary machine according to the invention: the weight is fixed to the rotor by screwing or riveting, thereby achieving installation with the rotor; and/or the weight is completely or partially annular, The balance weight is fixed to a drive shaft fixedly coupled to the rotor by an interference fit and an axial base portion of the balance block contacts an axial end surface of the rotor or a contact is disposed between the balance block and the rotor The end plates are in between, thereby enabling installation with the rotor.
在根据本发明的旋转式机械中,所述旋转式机械为涡旋压缩机或转子压缩机。In the rotary machine according to the present invention, the rotary machine is a scroll compressor or a rotor compressor.
在根据本发明的旋转式机械中,所述涡旋压缩机为变速涡旋压缩机并且所述电机为无刷永磁体电机。In the rotary machine according to the present invention, the scroll compressor is a variable speed scroll compressor and the motor is a brushless permanent magnet motor.
在本申请文件中,方位术语“上”和“下”等的使用仅仅出于便于描述的目的,而不应视为是限制性的。另外,在本申请文件中,“附接”涵盖两个配对物接触的直接附接情况和两个配对物之间具有中介构件的间接附接情况。另外,在本申请文件中,导磁材料和非导磁材料可以依照本领域的通常含义理解,例如,导磁材料可以指导磁率相对高的材料,而非导磁材料可以指导磁率相对低的材料。另外,在本申请文件中,“具有导磁特性”也可以依照本领域的通常含义理解,例如,比如由铁基材料之类的材料制成的部件由于导磁率较高而可以视为具有导磁特性,而比如由黄铜之类的材料制成的部件由于导磁率低而可以视为不具有导磁特性。In the present application, the use of the terms "upper" and "lower", etc., is used for convenience of description and should not be construed as limiting. In addition, in the present application, "attachment" encompasses the direct attachment of two counterpart contacts and the indirect attachment of intervening members between the two counterparts. In addition, in the present application, the magnetically permeable material and the non-magnetic permeable material can be understood in accordance with the ordinary meaning in the art, for example, the magnetically permeable material can guide a material having a relatively high magnetic permeability, and the non-magnetic permeable material can guide a material having a relatively low magnetic susceptibility. . Further, in the present application, "having magnetic permeability characteristics" can also be understood in accordance with the ordinary meaning in the art, for example, a member made of a material such as an iron-based material can be regarded as having a guide due to a high magnetic permeability. Magnetic properties, such as those made of materials such as brass, can be considered to have no magnetic permeability due to low magnetic permeability.
虽然已经参照示例性实施方式对本发明进行了描述,但是应当理解,本发明并不局限于文中详细描述和示出的具体实施方式,在不偏离权利要求书所限定的范围的情况下,本领域技术人员可以对示例性实施方式做出各种改变。 The present invention has been described with reference to the preferred embodiments thereof, but it is understood that the invention is not to be construed as limited The skilled person can make various changes to the exemplary embodiments.

Claims (20)

  1. 一种旋转式机械(10),包括:A rotary machine (10) comprising:
    电机(100),所述电机包括转子(110),所述转子包括转子芯(112)和嵌置在所述转子芯中的磁体(114),由此在所述转子的轴向端面(119)处形成有磁体区域(MZ)和非磁体区域(NZ);An electric machine (100) comprising a rotor (110) including a rotor core (112) and a magnet (114) embedded in the rotor core, whereby an axial end face of the rotor (119) a magnet region (MZ) and a non-magnetic region (NZ);
    平衡块(200A-200F),所述平衡块具有导磁特性并且通过附接至所述轴向端面而安装至所述转子,a weight (200A-200F) having magnetic permeability characteristics and mounted to the rotor by attachment to the axial end face,
    其中,所述平衡块以所述磁体区域的至少一部分不被所述平衡块接触的方式附接至所述轴向端面。Wherein the weight is attached to the axial end face in such a manner that at least a portion of the magnet region is not contacted by the weight.
  2. 根据权利要求1所述的旋转式机械(10),其中,所述平衡块以完全地不与所述磁体区域接触的方式附接至所述轴向端面。The rotary machine (10) of claim 1 wherein the weight is attached to the axial end face in a manner that is completely out of contact with the magnet region.
  3. 根据权利要求2所述的旋转式机械(10),还包括由非导磁材料制成的端板(300),其中,所述端板布置在所述平衡块(200A-200D)与所述转子之间,使得所述平衡块(200A-200D)经由所述端板而附接至所述轴向端面。The rotary machine (10) according to claim 2, further comprising an end plate (300) made of a non-magnetically permeable material, wherein the end plate is disposed at the balance block (200A-200D) and Between the rotors, the weights (200A-200D) are attached to the axial end faces via the end plates.
  4. 根据权利要求3所述的旋转式机械(10),其中,所述平衡块(200B)布置成沿轴向方向(A)观察时不与所述磁体区域交叠。The rotary machine (10) according to claim 3, wherein the weight (200B) is arranged so as not to overlap the magnet region when viewed in the axial direction (A).
  5. 根据权利要求3所述的旋转式机械(10),其中,所述平衡块(200A,200C,200D)布置成使得所述平衡块具有沿轴向方向(A)观察时与所述磁体区域交叠的交叠部分(OL)。The rotary machine (10) according to claim 3, wherein the weight (200A, 200C, 200D) is arranged such that the weight has a cross to the magnet when viewed in the axial direction (A) The overlapping part of the stack (OL).
  6. 根据权利要求5所述的旋转式机械(10),其中,所述平衡块(200A)构造成具有台阶部(230)从而包括附接部(210)和本体部(220),所述附接部适于附接至所述轴向端面,所述交叠部分为所述本体部的相对于所述附接部径向地延伸的部分,并且所述交叠部分隔着通过所述台阶部而形成的间隙(G)而面向所述磁体区域或者面向所述端板的覆盖所述磁体区 域的部分。The rotary machine (10) according to claim 5, wherein the weight (200A) is configured to have a step (230) to include an attachment portion (210) and a body portion (220), the attachment a portion adapted to be attached to the axial end face, the overlapping portion being a portion of the body portion that extends radially with respect to the attachment portion, and the overlapping portion is passed through the step portion Forming a gap (G) facing the magnet region or facing the end plate covering the magnet region Part of the domain.
  7. 根据权利要求5所述的旋转式机械(10),其中,所述交叠部分接触所述端板。The rotary machine (10) according to claim 5, wherein the overlapping portion contacts the end plate.
  8. 根据权利要求3所述的旋转式机械(10),其中:A rotary machine (10) according to claim 3, wherein:
    所述端板由黄铜、锌铝合金或合金钢制成;并且/或者The end plate is made of brass, zinc aluminum alloy or alloy steel; and/or
    所述端板的厚度为1至3毫米。The end plate has a thickness of 1 to 3 mm.
  9. 根据权利要求2所述的旋转式机械(10),其中,所述平衡块(200F)直接地附接至所述轴向端面,并且所述平衡块布置成沿轴向方向(A)观察时不与所述磁体区域交叠。The rotary machine (10) according to claim 2, wherein the weight (200F) is directly attached to the axial end face, and the weight is arranged to be viewed in the axial direction (A) Does not overlap the magnet region.
  10. 根据权利要求2所述的旋转式机械(10),其中,所述平衡块(200E)直接地附接至所述轴向端面,并且所述平衡块布置成使得所述平衡块具有沿轴向方向(A)观察时与所述磁体区域交叠的交叠部分(OL)。The rotary machine (10) according to claim 2, wherein the weight (200E) is directly attached to the axial end face, and the weight is arranged such that the weight has an axial direction The overlapping portion (OL) overlapping the magnet region when viewed in the direction (A).
  11. 根据权利要求10所述的旋转式机械(10),其中,所述平衡块(200E)构造成具有台阶部(230)从而包括附接部(210)和本体部(220),所述附接部适于直接地附接至所述轴向端面,所述交叠部分为所述本体部的相对于所述附接部径向地延伸的部分,并且所述交叠部分隔着通过所述台阶部而形成的间隙(G)而面向所述磁体区域。The rotary machine (10) according to claim 10, wherein the weight (200E) is configured to have a step (230) to include an attachment portion (210) and a body portion (220), the attachment Portion adapted to be directly attached to the axial end face, the overlapping portion being a portion of the body portion that extends radially relative to the attachment portion, and the overlapping portion is separated by the The gap (G) formed by the step faces the magnet region.
  12. 根据权利要求6或11所述的旋转式机械(10),其中,所述间隙的轴向尺寸为5毫米至10毫米。A rotary machine (10) according to claim 6 or 11, wherein the gap has an axial dimension of 5 mm to 10 mm.
  13. 根据权利要求12所述的旋转式机械(10),其中,所述间隙的轴向尺寸为6毫米。The rotary machine (10) according to claim 12, wherein the gap has an axial dimension of 6 mm.
  14. 根据权利要求2至6和8至11中任一项所述的旋转式机械(10),其中,所述平衡块(200A,200B,200E,200F)在所述磁体区域的径向内 侧附接至所述轴向端面。The rotary machine (10) according to any one of claims 2 to 6 and 8 to 11, wherein the weight (200A, 200B, 200E, 200F) is in the radial direction of the magnet region The side is attached to the axial end face.
  15. 根据权利要求14所述的旋转式机械(10),其中,所述平衡块(200A,200B,200E,200F)的附接至所述轴向端面的轴向基部径向地靠近所述磁体区域但是不与所述磁体区域轴向地交叠。The rotary machine (10) according to claim 14, wherein an axial base of the weight (200A, 200B, 200E, 200F) attached to the axial end face is radially adjacent to the magnet region However, it does not overlap axially with the magnet region.
  16. 根据权利要求14所述的旋转式机械(10),其中,所述磁体包括多个磁体并且布置成在所述轴向端面中呈大致多边形,所述平衡块(200A,200B,200E,200F)的附接至所述轴向端面的轴向基部呈完全或部分环形从而具有圆或假想圆(C),所述圆或假想圆为所述多边形的近似内接圆从而径向地靠近所述多边形但是不与所述多边形轴向地交叠。The rotary machine (10) according to claim 14, wherein the magnet comprises a plurality of magnets and is arranged to be substantially polygonal in the axial end face, the weights (200A, 200B, 200E, 200F) The axial base attached to the axial end face is completely or partially annular to have a circle or imaginary circle (C) that is an approximate inscribed circle of the polygon so as to be radially adjacent to the The polygons do not overlap the polygons axially.
  17. 根据权利要求2至11中任一项所述的旋转式机械(10),其中,所述平衡块(200A-200F)为通过粉末冶金工艺或铸造工艺而制成的铁基平衡块。A rotary machine (10) according to any one of claims 2 to 11, wherein the weights (200A-200F) are iron-based weights made by a powder metallurgy process or a casting process.
  18. 根据权利要求2至11中任一项所述的旋转式机械(10),其中:A rotary machine (10) according to any one of claims 2 to 11, wherein:
    所述平衡块(200A-200F)通过螺纹连接或铆接而固定至所述转子,由此实现与所述转子的安装;并且/或者The weights (200A-200F) are fixed to the rotor by screwing or riveting, thereby enabling installation with the rotor; and/or
    所述平衡块(200A-200F)呈完全或部分环形,所述平衡块通过过盈配合而固定至与所述转子固定地连接的驱动轴(500)并且所述平衡块的轴向基部接触所述转子的轴向端面或者接触布置在所述平衡块与所述转子之间的端板,由此实现与所述转子的安装。The weight (200A-200F) is in full or partial annular shape, the weight is fixed to the drive shaft (500) fixedly coupled to the rotor by an interference fit and the axial base of the weight is in contact with The axial end face of the rotor or the end plate disposed between the balance weight and the rotor, thereby achieving mounting with the rotor.
  19. 根据权利要求2至11中任一项所述的旋转式机械(10),其中,所述旋转式机械为涡旋压缩机(10)或转子压缩机。A rotary machine (10) according to any one of claims 2 to 11, wherein the rotary machine is a scroll compressor (10) or a rotor compressor.
  20. 根据权利要求19所述的旋转式机械(10),其中,所述涡旋压缩机为变速涡旋压缩机并且所述电机为无刷永磁体电机。 The rotary machine (10) according to claim 19, wherein the scroll compressor is a variable speed scroll compressor and the motor is a brushless permanent magnet motor.
PCT/CN2017/070871 2016-01-14 2017-01-11 Rotary machine WO2017121335A1 (en)

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