WO2017115496A1 - Manufacturing method for composite sheet - Google Patents
Manufacturing method for composite sheet Download PDFInfo
- Publication number
- WO2017115496A1 WO2017115496A1 PCT/JP2016/076551 JP2016076551W WO2017115496A1 WO 2017115496 A1 WO2017115496 A1 WO 2017115496A1 JP 2016076551 W JP2016076551 W JP 2016076551W WO 2017115496 A1 WO2017115496 A1 WO 2017115496A1
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- WIPO (PCT)
- Prior art keywords
- sheet
- elastic body
- continuous elastic
- cut
- composite sheet
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
- A61F13/49—Absorbent articles specially adapted to be worn around the waist, e.g. diapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
Definitions
- the present disclosure relates to a method of manufacturing a composite sheet.
- Patent Document 1 discloses a method of manufacturing a composite sheet having a stretching force having a large number of convex portions arranged neatly.
- An object of the present invention is to provide a method for producing a composite sheet capable of easily producing a composite sheet having a portion having a large stretching force and a portion having a small stretching force in the machine direction.
- the present invention comprises the steps of: (a) fixing a continuous elastic body extending in the machine direction to the first sheet conveyed in the machine direction; (b) one continuous elastic body fixed to the first sheet And (c) cutting the first sheet and the second sheet while interposing the continuous elastic body between the first sheet and the second sheet. And b. Bonding the second sheet to one another.
- step b the dimension in the cross direction intersecting the machine direction of the remaining portion of the continuous elastic body in the cut portion is smaller than the dimension in the cross direction of the continuous elastic body having no cut portion. Therefore, since the dimension of the cross direction in a cutting part becomes small, a continuous elastic body can have a part with large elastic power, and a part with small elastic power in one continuous elastic body. For this reason, in the machine direction, it is possible to easily manufacture a composite sheet having a portion with a large stretch force and a portion with a small stretch force.
- the cutting tool having a length dimension in the cross direction smaller than the dimension in the cross direction of the continuous elastic body overlaps a portion of the continuous elastic body in the thickness direction with the continuous elastic body Cutting at least one of the first and second sheets. For this reason, it is possible to provide a composite sheet in which the area of the cut portion in the first and second sheets is narrow.
- a portion of the continuous elastic body overlaps the continuous elastic body in the thickness direction with a cutting tool having a length dimension in the cross direction larger than a size in the cross direction of the continuous elastic body At least one of the first and second sheets and at least one of the first and second sheets not overlapping the continuous elastic body in the thickness direction are cut. For this reason, the composite sheet in which the area of the cutting part in the 1st and 2nd sheet is large can be provided.
- the continuous elastic body After applying an adhesive to the circumferential surface of the continuous elastic body, the continuous elastic body is fixed to the first and second sheets by the adhesive in the step c, and the step b after the step c is performed. And a part of the continuous elastic body is cut by the cutting tool. Therefore, since the continuous elastic body fixed to the 1st sheet and the 2nd sheet is cut, the precision of the cutting part of a continuous elastic body can be improved.
- step b a part of the continuous elastic body is cut by the cutting tool inside the both side edges in the cross direction of the continuous elastic body. For this reason, since a cut end of the continuous elastic body is not generated in the step of cutting the continuous elastic body, the cut end does not enter the composite sheet, and the appearance of the composite sheet can be improved.
- the cutting tool is fixed to the base so as to be inclined with respect to the machine direction. Therefore, when cutting the continuous elastic body, the force applied to the base can be dispersed in the machine direction.
- the first and second sheets have a cut portion and are breathable, while the third sheet does not have a cut portion, so that waterproofness can be maintained, and a multifunctional composite sheet can be obtained. Can be provided.
- the stretch force is reduced at the cut portion, while the stretch force is greater at the non-cut portion than at the cut portion.
- the elastic body can have a portion having a large elastic force and a portion having a small elastic force. Therefore, according to the present invention, it is possible to easily manufacture a composite sheet having a large elastic force and a small elastic force in the machine direction.
- FIG. 10 is an enlarged cross-sectional view of a continuous elastic body and a first sheet in a cross direction at a cutting portion.
- deployment figure which expand
- FIG. 10 is a plan view of a composite sheet obtained by a manufacturing apparatus having the cutting roller shown in FIG. 9.
- positioning of the cutter The top view which shows the composite sheet obtained by the manufacturing apparatus which has a cutting roller of the modification 5 which changed arrangement
- the front view which shows the front and back waist area which used the composite sheet. Partially enlarged view of front and rear waist area.
- the perspective view which looked at the disposable wearing article (diaper) which used the composite sheet concerning the present invention from the front.
- the following embodiments relate to the method of manufacturing the composite sheet 106 shown in FIGS. 1 to 19 according to the present invention, and include not only the essential configuration of the invention but also selective and preferable configurations.
- the manufacturing apparatus 100 of the composite sheet 106 that implements the method of manufacturing the composite sheet 106 according to this embodiment has a machine direction (conveying direction) in which the first sheet 101 that is a continuous sheet is conveyed. It has an MD, a cross direction CD orthogonal to the machine direction MD, and a thickness direction Z orthogonal to the machine direction MD and the cross direction CD.
- the manufacturing apparatus 100 will be described from the upstream side to the downstream side in the machine direction MD.
- a second sheet 102 which is a continuous sheet, is formed on a cutting portion (step b) 130 which forms a cut portion (through hole) 104a by cutting a part at intervals in the machine direction MD and forming an upper surface of the first sheet 101.
- a junction (c process) 14 for feeding the first sheet 101 and the second sheet 102 in a state in which the continuous elastic body 103 is interposed between the first sheet 101 and the second sheet 102. Including the door.
- the continuous sheet which is the first and second sheets 101 and 102 is, for example, continuous in the machine direction MD having a thickness of 0.3 to 1.0 mm and a weight of 15 to 30 g / m 2 .
- SMS spunbond, meltblown, spunbond
- fiber non-woven fabric spunbond fiber non-woven fabric or air-through fiber non-woven fabric
- plastic sheet apertured plastic sheet, and laminate sheet thereof can be used.
- the continuous elastic body 103 may be in the form of a string, a strand, or a ribbon.
- the continuous elastic body 103 has a fineness of 450 to 1240 dtex and is fixed to at least the first sheet 101 in a state of being stretched 1.5 to 3.5 times from a contracted or relaxed state.
- the transport unit 110 has a transport roller 111 for transporting the first sheet 101 in the machine direction MD.
- a plurality of transport units 110 may be provided, and may be disposed after the bonding unit 140.
- the conveyance section 110 is configured by a pair of conveyance rollers, and the first sheet 101 is passed between the pair of conveyance rollers, and the first sheet 101 is rotated in the machine direction MD by rotation driving of one of the pair of conveyance rollers.
- One sheet 101 may be conveyed.
- the continuous elastic body fixing portion 120 is configured by a pair of rollers 121 and 122 of a first roller 121 positioned above in the thickness direction Z and a second roller 122 positioned below. , 122, the continuous elastic body 103 coated with an adhesive such as a hot melt adhesive and the first sheet 101 are supplied to the entire circumferential surface, and the continuous elastic body 103 is pressed against the first sheet 101; The continuous elastic body 103 extending in the machine direction MD is fixed to the first sheet 101
- FIG. 3 is a plan view of the first sheet 101 after passing the continuous elastic body fixing portion 120.
- the dimension of the cross direction CD of the first sheet 101 is L1
- ten continuous elastic bodies 103 are fixed to the upper surface of the first sheet 101, respectively.
- the plurality of continuous elastic bodies 103 are spaced apart from one another in the cross direction CD, and are arranged, for example, at equal intervals.
- the cutting unit 130 includes a cutting roller 132 having a plurality of cutters (cutting tools) 131 on its circumferential surface, as shown in FIG.
- the cutter 131 is disposed ten on the circumferential surface of the roller in the cross direction CD, and a plurality of cutters 131 are disposed in the circumferential direction at equal intervals, for example.
- the arrangement interval of the cutters 131 in the cross direction CD of the cutting roller 132 is the same as the interval of the cross direction CD of the continuous elastic body 103.
- the cutting unit 130 and the bonding unit 140 are a pair of rollers 133 of the third roller 133 located on the left in FIG. 2 and the fourth roller 134 located on the right in FIG. 2 in the machine direction MD. 134 and an endless belt 135 passed over the rollers 133 and 134, and has a pressing portion 136 for pressing the first sheet 101 and the continuous elastic body 103.
- the third roller 133 is disposed below the cutting roller 132, and the fourth roller 134 is disposed below the roller 141 of the joint portion 140.
- FIG. 4 is an enlarged cross-sectional view of the continuous elastic body 103 in the cross direction CD and the first sheet 101 in the cutting portion 130
- FIG. 5 shows the arrangement of the cutters 131 of the cutting roller 132. It is the expanded view which expand
- the cutters 131 are arranged at equal intervals, for example, in the circumferential direction R (the machine direction MD in FIG. 5) of the cutting roller 132 and the cross direction CD.
- the dimension L 11 in the cross direction CD of each cutter 131 is the size of the fineness in the cross direction CD of the continuous elastic body 103 (the size of the fineness in the cross direction CD of the continuous elastic body 103 is the continuous elastic body 103).
- the cut portion 104a is formed by cutting with the cutter 131 at the central part of the cross direction CD in the continuous elastic body 103 (continuous elasticity
- the dimension of the cross direction CD of the body 103 is L12
- the portion where the cut portion 104a exists loses the stretchability, while the remaining portion 105 in the continuous elastic body 103 maintains the stretchability.
- the dimension of the cross direction CD of the continuous elastic body 103 in the portion having the cut portion 104a is a cut portion by the formation of the cut portion (the portion having the cut portion) 104a. Since it becomes smaller than the dimension of the cross direction CD of the continuous elastic body 103 before forming 104 a, the stretching force (elastic force) is reduced as compared with the portion where the cut portion 104 a is not formed.
- the dimension of the cross direction CD of the remaining portion 105 in the continuous elastic body 103 having the cut portion 104a is such that the right dimension of the cut portion 104a is L13 in FIG.
- the left dimension is L14
- the total dimension of the cross direction CD of the remaining portion 105 of the continuous elastic body 103 in the cut portion 104a is the sum of the dimension L13 and the dimension L14, and the dimension of the cross direction CD of the cut portion 104a
- the dimension L12 is smaller than the dimension of the cross direction CD of the continuous elastic body 103 not having the cut portion 104a.
- a part of the first sheet 101 overlapping the continuous elastic body 103 is also cut in the thickness direction Z, and the cut portion 104 b is formed in the first sheet 101.
- FIG. 6 is a plan view of the first sheet 101 after passing through the cutting unit 130. Since the cutters 131 of the cutting roller 132 are arranged at equal intervals in the circumferential direction, the cut portion 104 a of the continuous elastic body 103 and the cut portion 104 b of the first sheet 101 are arranged at intervals in the machine direction MD. The Rukoto. Further, a part of the continuous elastic body 103 is cut by the cutter 131 inside the both side edges 103 a in the cross direction CD of the continuous elastic body 103.
- the joint portion 140 is constituted by the roller 141 and the pressing portion 136, and the continuous elasticity between the roller 141 and the endless belt 135 above the fourth roller 134 is achieved.
- the first sheet 101 to which the body 103 is fixed and the second sheet 102 are supplied, the second sheet 102 is pressed against the upper surface of the first sheet 101, and the adhesive applied to the circumferential surface of the continuous elastic body 103 The second sheet 102 is fixed above the first sheet 101 and the continuous elastic body 103.
- FIG. 7 is a plan view of the composite sheet 106 after passing through the joint portion 140
- FIG. 8 is a cross-sectional view of FIG. 7 along arrows VIII-VIII.
- the composite sheet 106 includes the first sheet 101 and the second sheet 102 with an adhesive applied to the circumferential surface of the continuous elastic body 103 with the continuous elastic body 103 interposed between the first sheet 101 and the second sheet 102.
- the sheet 102 is bonded to one another.
- the stretching force of the continuous elastic body 103 is weakened, while in the portion having the non-cut portion not having the cut portions 104a and 104b, the cut portion 104a, Since the stretching force is stronger than that of the portion having 104 b, one continuous elastic body 103 can have a portion with a strong stretching force and a portion with a weak stretching force.
- the continuous elastic body 103 extends continuously in the lateral direction X, there is no need to rock the continuous elastic body 103 in the cross direction CD, and the first sheet 101 can be machined in the machine direction. There is no need to slow down to MD. Therefore, the first and second sheets 101 and 102 and the continuous elastic body 103 can be transported at high speed in the machine direction MD.
- FIG. 9 is a developed view similar to FIG. 5, showing a modified example of the cutting roller 132.
- the cutters 131 are disposed to be inclined with respect to the machine direction MD and the cross direction CD, respectively. Therefore, when cutting the continuous elastic body 103, the force applied to the cutter 131 can be dispersed in the machine direction MD, and the force applied to the base portion 132a of the cutting roller 132 to which the cutter 131 is fixed is dispersed. Damage to the base portion 132a can be suppressed.
- FIG. 10 is a plan view of a composite sheet 106 obtained using the manufacturing apparatus 100 having the cutting roller 132 having the cutter 131 shown in FIG. Since each cutter 131 is disposed to be inclined with respect to the machine direction MD and the cross direction CD, the first sheet 101 formed by the cutter 131 and the cut portions 104 a and 104 b of the continuous elastic body 103 are machine direction It inclines with respect to MD and cross direction CD, respectively. In addition, if the contact area of the continuous elastic body 103 in contact with the cutter 131 is increased, the force applied to the cutter 131 can be dispersed. For example, if the size of the machine direction MD of the cutter 131 is increased and the size of the cross direction CD is increased, the contact area of the continuous elastic body 103 in contact with the cutter 131 can be increased.
- FIG. 11 is a perspective view of Modification 2 of the cutting roller 132.
- the cutting roller 132 has a cutter existing area 131a in which five cutters 131 exist on the front side in FIG. 11, while the back side in FIG.
- the cutter nonexistence region 131b in which the cutter 131 is not disposed is disposed in the above.
- the first stretchable area in which the continuous elastic body 103 having the cut portion 104a is disposed. It is possible to form the composite sheet 106 having the 151 and the continuous elastic body 103 which does not have the cut portion 104 a, and the second elastic region 152 having a larger elastic force than the first elastic region 151.
- the cutting roller of Modification 3 has a cutter existing area in which the cutter 131 exists and a cutter nonexistent area in which the cutter 131 is not arranged alternately arranged.
- the cutter existing area may be disposed in a half circumferential part, while the cutter nonexistent area may be disposed in the remaining semi circumferential part.
- a composite sheet as shown in FIG. 106 can be formed.
- the lower five continuous elastic bodies 103 in FIG. 14 have the cut portions 104a only on the right side in FIG. 14, but do not have the cut portions 104a on the left side.
- the upper five continuous elastic bodies 103 do not have at least one cut portion.
- the cut portion 104a is disposed at the lower right corner of the four corners in FIG.
- a second stretchable region 152 having a greater stretchability than the first stretchable region 151 is disposed.
- the composite sheet 106 as shown in FIG. 15 can be formed.
- the continuous elastic bodies 103 adjacent to each other in the cross direction CD have the positions of the cut portions 104a shifted from each other, and the distance between the cut portions 104a in the cross direction CD and the machine direction MD increases. It is possible to prevent the local stretching force of the
- an adhesive is applied to the entire circumferential surface of the continuous elastic body 103, and the continuous elastic body 103 is fixed to the first and second sheets 101 and 102 continuously in the machine direction MD.
- the continuous elastic body 103 alternately arranges the application portion to which the adhesive is applied and the non-application portion to which the adhesive is not applied, and as shown in FIG. In the portion having the cut portion 104a, the fixed region 153 (both the left and right side portions in FIG.
- the manufacturing apparatus 100 can be made compact if the cutter 131 performs cutting of the continuous elastic body 103 and cutting for forming the cut portion 104 a in the continuous elastic body 103 to form the inelastic region. it can.
- FIG. 17 is a cross-sectional view similar to FIG. 4 in the method of manufacturing the composite sheet 106 using the cutting roller 132 of the first embodiment.
- the cutter 131 of the cutting roller 132 has a dimension L15 of the cross direction CD of the cutter 131 longer than a dimension of the continuous elastic body 103 in the cross direction CD.
- the cut portion 104b of the first sheet 101 has a portion 104c overlapping the cut portion 104a of the continuous elastic body 103 in the thickness direction Z, and a portion 104d not overlapping the continuous elastic body 103 in the thickness direction Z Have.
- the manufacturing apparatus 100 including the cutting roller 132, the composite sheet 106 in which the area of the cut portion 104b in the first sheet 101 is large can be provided.
- FIG. 18 is a schematic configuration view similar to FIG. 1 in the manufacturing apparatus 100 of the third embodiment.
- the manufacturing apparatus 100 supplies the continuous elastic body 103 having an adhesive applied to the circumferential surface to the upper surface of the first sheet 101 and supplies the second sheet 102, and the first sheet 101 and the second sheet 102 The first sheet 101 and the second sheet 102 are joined to each other with the continuous elastic body 103 interposed therebetween.
- the continuous elastic body fixing portion 120 and the bonding portion 140 of the second sheet 102 are in common, and the a process and the c process are performed simultaneously.
- the cutter 131 of the cutting roller 132 cuts a part of the first and second sheets 101 and 102 and a part of the continuous elastic body 103.
- the manufacturing apparatus 100 since the continuous elastic body 103 fixed to the first sheet 101 and the second sheet 102 is cut by the cutter 131 of the cutting roller 132, the accuracy of the cut portion of the continuous elastic body 103 is improved. Can.
- the endless belt 135 is stretched around the second roller 122 and the third roller 133 to form the pressing portion 136. Further, in a state in which the continuous elastic body 103 is interposed between the first sheet 101 and the second sheet 102, the cutting portion 132 a cuts the first and second sheets 101 and 102 and the continuous elastic body 103 by the cutting roller 132. , 104b and 104c.
- FIG. 19 is a schematic configuration diagram of Modification 1 of the manufacturing apparatus 100 of the third embodiment.
- this manufacturing apparatus 100 after forming cut portions in the first and second sheets 101 and 102 and the continuous elastic body 103, an adhesive is applied to the lower surface of the second sheet 102, and the cut portions are included.
- the third sheet 109 is fixed to the upper surface of the second sheet 102 by supplying the third sheet 109 which is not waterproof.
- the first and second sheets 101 and 102 have air permeability, and the third sheet 109 does not have a cut portion, waterproofness can be maintained, and multifunctionality can be achieved.
- the composite sheet 106 can be supplied.
- the number of continuous elastic bodies 103 is not limited to ten, and can be arbitrarily changed.
- the fineness and the stretching ratio of each continuous elastic body 103 may be the same or may be different from each other.
- the continuous elastic body 103 of the composite sheet 106 of the first to third embodiments is continuous in the machine direction MD except for the composite sheet 106 of the sixth modification of the first embodiment, and the composite of the sixth modification of the first embodiment
- the continuous elastic body 103 of the sheet 106 is continuous in the machine direction MD except for the cut non-fixed area 154.
- FIG. 20 A composite sheet 106 manufactured using the above manufacturing apparatus 100 and cut into a predetermined length in the machine direction MD is shown in FIG. As shown in FIG. 20, this composite sheet 106 has a longitudinal direction Y and a transverse direction X intersecting (orthogonal to) the first sheet 101 having the cut portion 104 b, and a second sheet 101 having no cut portion. It has a sheet 102 and a plurality of elastic bodies (cut continuous elastic body 103) 27A, 27B fixed to the first and second sheets 101, 102.
- this composite sheet 106 is used for a disposable wearing article (diaper 10), the first sheet 101 is positioned on the skin facing surface side to form the inner sheet 21, and the second sheet 102 is positioned on the non-skin facing surface side.
- the front and rear waist areas 13 and 14 are formed by the first and second sheets 101 and 102 (the rear waist area 14 is shown as an example in FIGS. 20 and 21). Since the inner surface sheet 21 has the cut portion 104b, air permeability can be improved, and since the outer surface sheet 23 does not have the cut portion, leakage of excrement can be prevented.
- the diaper 10 has a longitudinal direction Y and a transverse direction X intersecting (orthogonal to) the diaper 10.
- the diaper 10 has a skin-facing surface and a non-skin-facing surface facing it, an annular elastic waist panel 11 extending around the waist, and an elastic waist panel 11 includes an absorbent chassis (liquid absorbing structure) 12 mounted on the side facing the skin, a front waist area 13, a rear waist area 14, and a crotch area 15 located between the front and rear waist areas 13 and 14 .
- an absorbent chassis liquid absorbing structure
- the elastic waist panel 11 has an elastic belt function and includes a front waist panel 16 forming a front waist region 13 and a rear waist panel 17 forming a rear waist region 14.
- the front and rear waist panels 16 and 17 have a rectangular shape defined by the inner edges 16a and 17a, the outer edges 16b and 17b, and the opposite edges 16c and 17c.
- the opposite edges 16c of the front waist panel 16 and the opposite edges 17c of the rear waist panel 17 are superimposed on one another and are known in the case of side seams 18 spaced apart in the longitudinal direction Y, for example heat embossing / debossing
- the waist opening 19 and the pair of leg openings 20 are formed by being connected by various heat welding means by processing, sonic or the like.
- the front and rear waist panels 16 and 17 each include an inner sheet 21 positioned on the skin facing surface side and an outer sheet 23 positioned on the non-skin facing surface side.
- the absorbent chassis 12 includes front and rear end portions 12A and 12B attached to the skin facing surfaces of the front and rear waist panels 16 and 17, a liquid absorbent core 43 extending in the longitudinal direction Y at least in the crotch region 15, and a liquid absorbent core 43
- the top sheet 44 is formed of a hydrophilic fiber non-woven fabric located on the skin-facing side of the skin, and the hydrophobic or liquid-impervious fiber non-woven fabric located on the non-skin-facing side of the absorbent core 43
- various known fiber non-woven fabrics such as SMS fiber non-woven fabric and spun-bonded non-woven fabric can be used.
- the absorbent core 43 is a mixture of a required amount of superabsorbent polymer particles and fluff pulp, and has high rigidity and semi-rigidity as compared with the sheet member constituting the diaper 10.
- the liquid-absorbent core 43 is in the form of a panel having a narrow central portion in the longitudinal direction Y, and the whole is covered with a liquid diffusive sheet 47 such as a tissue.
- the top sheet 44 and the back sheet 45 extend outward from the peripheral edge portion of the liquid-absorbent core 43, and the extended portions are overlapped with each other and joined via a hot melt adhesive (not shown).
- the side flaps 48 extend outward in the lateral direction X from the side edges 43C of the absorbent core 43
- the end flaps 49 extend outward in the longitudinal direction Y from both end edges of the absorbent core. Be done.
- the fineness of the upper waist elastic body 27A disposed above is larger than the fineness of the lower waist elastic body 27B disposed below, for example, the upper waist Since the expansion ratio of the elastic body 27A and the expansion ratio of the lower waist elastic body 27B are the same, the expansion and contraction force (retraction force) of the upper elastic region 28A in which the upper waist elastic body 27A is disposed is the lower waist elastic body.
- the expansion force of the lower expansion zone 28B where the 27B is disposed is larger.
- the lower waist elastic body 27B has a non-coated area to which the adhesive is not applied at the center in the lateral direction X, and is cut and shrunk at the lateral center in the non-applied area.
- a non-contractile area 36 is formed which is not present.
- FIG. 21 is a partially enlarged view of FIG. While the cut portion 104 a is not formed on the inner side in the lateral direction X of the ten lower waist elastic bodies 27 B, the cut portion 104 a is formed on the outer side of the lateral direction X.
- a first stretchable area 29B is formed in a portion where the cut portion 104a of the lower waist elastic body 27B is formed, and in a portion where the cut portion 104a is not formed, an elastic force is larger than the first stretchable area 29B. 2
- a stretchable area 29C is formed.
- the magnitude of the stretching force of each elastic region becomes upper stretchable region 28A> second stretchable region 29C> first stretchable region 29B.
Abstract
Description
図1及び図2を参照すると、この実施形態に係る複合シート106の製造方法を実施する複合シート106の製造装置100は、連続シートである第1シート101が搬送される機械方向(搬送方向)MDと、機械方向MDに直交する交差方向CDと、機械方向MD及び交差方向CDにそれぞれ直交する厚さ方向Zとを有する。製造装置100について、機械方向MDの上流側から下流側へ向かって説明すると、第1シート101を搬送する搬送部110と、第1シート101に、周面に接着剤が塗布された連続弾性体103を供給し、第1シート101の上面に、機械方向MDへ延びる連続弾性体103を固定する連続弾性体固定部(a工程)120と、第1シート101に固定された連続弾性体103の一部を機械方向MDにおいて間隔を空けて切断して切断部分(貫通孔)104aを形成する切断部(b工程)130と、第1シート101の上面に、連続シートである第2シート102を供給し、第1シート101と第2シート102との間に連続弾性体103を介在させた状態で第1シート101と第2シート102とを互いに接合する接合部(c工程)140とを含む。 First Embodiment
With reference to FIGS. 1 and 2, the
搬送部110は、第1シート101を機械方向MDへ搬送するための搬送ローラ111を有する。図示省略するが、搬送部110は、複数設けてもよく、接合部140の後にも配置してよい。また、搬送部110を一対の搬送ローラで構成して、これら一対の搬送ローラの間に第1シート101を通し、一対の搬送ローラのうち、一方の搬送ローラの回転駆動によって機械方向MDへ第1シート101を搬送してもよい。 <
The
連続弾性体固定部120は、厚さ方向Zにおいて、上方に位置する第1ローラ121と、下方に位置する第2ローラ122との一対のローラ121,122によって構成してあり、これらのローラ121,122の間に、全周面に、ホットメルト接着剤等の接着剤を塗布した連続弾性体103と、第1シート101とを供給し、第1シート101に連続弾性体103を押し当て、第1シート101に機械方向MDへ延びる連続弾性体103を固定する <Continuous elastic body fixing portion 120 (step a)>
The continuous elastic
切断部130は、図2に示すように、周面に複数のカッター(切断具)131を有する切断ローラ132を含む。カッター131は、交差方向CDにおいて、ローラの周面に10個、配置してあり、周方向において、例えば、等間隔となるように、複数個、配置してある。切断ローラ132の交差方向CDにおけるカッター131の配置間隔は、連続弾性体103の交差方向CDの間隔と同一である。 Cutting Section 130 (Step b)>
The
図1及び図2に示すように、接合部140は、ローラ141と、押圧部136とによって構成してあり、ローラ141と、第4ローラ134の上部の無端ベルト135との間に、連続弾性体103を固定した第1シート101と、第2シート102とを供給し、第1シート101の上面に第2シート102を押し当て、連続弾性体103の周面に塗布した接着剤によって、第1シート101及び連続弾性体103の上方に、第2シート102を固定する。 <Joining portion 140 (step c)>
As shown in FIG. 1 and FIG. 2, the
図9は、切断ローラ132の変形例を示す、図5と同様の展開図である。この切断ローラ132では、各カッター131を、機械方向MD及び交差方向CDに対してそれぞれ傾斜するように配置してある。このため、連続弾性体103を切断するときにカッター131に加わる力を機械方向MDへ分散することができるとともに、カッター131を固定してある切断ローラ132のベース部132aに加わる力を分散し、ベース部132aが破損するのを抑えることができる。 <Modification 1>
FIG. 9 is a developed view similar to FIG. 5, showing a modified example of the cutting
図11は、切断ローラ132の変形例2の斜視図である。図11に示すように、この切断ローラ132は、交差方向CDにおいて、図11中、手前側に5本のカッター131が存在するカッター存在域131aを配置してある一方、図11中、奥側にカッター131を配置していないカッター非存在域131bを配置してある。このような切断ローラ132を有する製造装置100を用いて複合シート106を形成すると、図12に示すように、交差方向CDにおいて、切断部分104aを有する連続弾性体103が配置された第1伸縮域151と、切断部分104aを有しない連続弾性体103が配置され、第1伸縮域151よりも伸縮力が大きい第2伸縮域152とを有する複合シート106を形成することができる。 <Modification 2>
FIG. 11 is a perspective view of Modification 2 of the cutting
図示省略するが、変形例3の切断ローラは、周方向において、カッター131が存在するカッター存在域と、カッター131を配置していないカッター非存在域とを交互に配置してある。例えば、切断ローラ132の周方向において、半周部分には、カッター存在域を配置する一方、残りの半周部分には、カッター非存在域を配置してもよい。このような切断ローラを有する製造装置100を用いて複合シート106を形成すると、図13に示すように、機械方向MDにおいて、図13中の右方には、切断部分104aが配置された第1伸縮域151が配置されており、図13中の左方には、切断部分104aが配置されておらず、第1伸縮域151よりも伸縮力が大きい第2伸縮域152が配置された複合シート106を形成することができる。 <Modification 3>
Although not shown, in the circumferential direction, the cutting roller of Modification 3 has a cutter existing area in which the
図示省略するが、切断ローラ132のカッター131の配置に関して、変形例2と変形例3とを組み合わせた、変形例4の切断ローラを有する製造装置100によれば、図14に示すような複合シート106を形成することができる。この複合シート106は、図14中、下方の5本の連続弾性体103は、図14の右方にのみ切断部分104aを有するが、左方には切断部分104aを有していない。また、図14中、上方の5本の連続弾性体103は、切断部分を1つも有していない。このため、複合シート106は、図14中、四隅のうち右下のコーナ部分において、切断部分104aが配置され、この部分に伸縮力が弱い第1伸縮域151が配置され、四隅のうちの残りの3つのコーナ部分において、第1伸縮域151よりも伸縮力が大きい第2伸縮域152が配置される。 <Modification 4>
Although not shown, according to the
図示省略するが、切断ローラ132の周面にカッター131を千鳥状に配置した切断ローラを有する製造装置100によれば、図15に示すような複合シート106を形成することができる。この複合シート106では、交差方向CDにおいて隣接する連続弾性体103は、切断部分104aの位置が相互にずれ、切断部分104aの交差方向CD及び機械方向MDの間隔が大きくなるため、連続弾性体103の伸縮力が局所的に大きくなるのを防止することができる。 <Modification 5>
Although not shown, according to the
上述した実施形態には、連続弾性体103の全周面に接着剤を塗布し、連続弾性体103は、機械方向MDに連続して第1及び第2シート101,102に固定してあるものを説明した。しかし、この発明は、それに限られない。例えば、連続弾性体103は、機械方向MDにおいて、接着剤を塗布する塗布部分と、接着剤を塗布しない非塗布部分とを交互に配置し、図16に示すように、連続弾性体103は、切断部分104aを有する部分において、第1及び第2シート101,102に連続して固定された固定領域153(図16中、左右の両側部分)と、切断部分104aを有していない部分において、第1及び第2シート101,102に固定されていない非固定領域154(図13中、横方向の中央部分)とを有してもよい。非固定領域154において、連続弾性体103の交差方向CDの全域を切断すれば、非固定領域154は、連続弾性体103が存在しない非弾性域となる。なお、非弾性域を形成するための、連続弾性体103の切断と、連続弾性体103に切断部分104aを形成するための切断とをカッター131で行えば、製造装置100をコンパクトにすることができる。 <Modification 6>
In the embodiment described above, an adhesive is applied to the entire circumferential surface of the continuous
図17は、第1実施形態の切断ローラ132を用いた複合シート106の製造方法における図4と同様の断面図である。この切断ローラ132のカッター131は、連続弾性体103の交差方向CDにおける寸法よりも、カッター131の交差方向CDの寸法L15が長い。 Second Embodiment
FIG. 17 is a cross-sectional view similar to FIG. 4 in the method of manufacturing the
図18は、第3実施形態の製造装置100における、図1と同様の概略構成図である。この製造装置100は、第1シート101の上面に、周面に接着剤が塗布された連続弾性体103を供給するとともに第2シート102を供給し、第1シート101と第2シート102との間に連続弾性体103を介在させた状態で第1シート101と第2シート102とを互いに接合している。換言すれば、連続弾性体固定部120と、第2シート102の接合部140とを共通し、a工程とc工程とを同時に行っている。その後、切断ローラ132のカッター131によって、第1及び第2シート101,102の一部と、連続弾性体103の一部とを切断している。 Third Embodiment
FIG. 18 is a schematic configuration view similar to FIG. 1 in the
図19は、第3実施形態の製造装置100の変形例1の概略構成図である。この製造装置100では、第1及び第2シート101,102と、連続弾性体103とに切断部分を形成した後、第2シート102の上面に、下面に接着剤を塗布し、切断部分を有していない防水性の第3シート109を供給し、第2シート102の上面に第3シート109を固定してある。 <Modification 1>
FIG. 19 is a schematic configuration diagram of Modification 1 of the
102 第2シート
103 連続弾性体
103a 両側縁
105 残余部分
106 複合シート
109 第3シート
110 搬送部
120 連続弾性体固定部(a工程)
130 切断部(b工程)
131 カッター
132a ベース部
140 接合部(c工程)
MD 機械方向
CD 交差方向
101
130 cutting part (step b)
131
MD machine direction CD cross direction
Claims (8)
- (a)機械方向へ搬送された第1シートに前記機械方向へ延びる連続弾性体を固定する工程と、
(b)前記第1シートに固定された1本の前記連続弾性体のうちの一部を前記機械方向において間隔を空けて切断する工程と、
(c)前記第1シートと前記第2シートとの間に前記連続弾性体を介在させた状態で前記第1シートと前記第2シートとを互いに接合する工程とを含む複合シートの製造方法。 (A) fixing the continuous elastic body extending in the machine direction to the first sheet conveyed in the machine direction;
(B) cutting a part of the one continuous elastic member fixed to the first sheet at intervals in the machine direction;
(C) bonding together the first sheet and the second sheet in a state where the continuous elastic body is interposed between the first sheet and the second sheet. - 前記b工程において、切断部分における前記連続弾性体の残存部分の前記機械方向と交差する交差方向の寸法を、切断部分を有していない前記連続弾性体の前記交差方向における寸法より小さくする請求項1に記載の複合シートの製造方法。 In the step b, the dimension in the cross direction intersecting the machine direction of the remaining portion of the continuous elastic body in the cut portion is smaller than the dimension in the cross direction of the continuous elastic body having no cut portion. The manufacturing method of the composite sheet as described in 1.
- 前記b工程において、前記連続弾性体の前記交差方向における寸法よりも、前記交差方向の長さ寸法が小さい切断具で前記連続弾性体の一部と、前記連続弾性体と前記厚さ方向に重なる前記第1及び第2シートの少なくとも一方を切断する請求項1又は2に記載の複合シートの製造方法。 In the step b, the cutting tool having a length dimension in the cross direction smaller than the dimension in the cross direction of the continuous elastic body overlaps a part of the continuous elastic body, the continuous elastic body, and the thickness direction with a cutting tool The method according to claim 1, wherein at least one of the first and second sheets is cut.
- 前記b工程において、前記連続弾性体の前記交差方向における寸法よりも、前記交差方向の長さ寸法が大きい切断具で前記連続弾性体の一部と、前記連続弾性体と前記厚さ方向に重なる前記第1及び第2シートの少なくとも一方と、前記連続弾性体と前記厚さ方向に重ならない前記第1及び第2シートの少なくとも一方とを切断する請求項1又は2に記載の複合シートの製造方法。 In the step b, a portion of the continuous elastic body overlaps the continuous elastic body in the thickness direction with a cutting tool having a length dimension in the cross direction larger than a size in the cross direction of the continuous elastic body The composite sheet according to claim 1 or 2, wherein at least one of the first and second sheets and at least one of the first and second sheets not overlapping the continuous elastic body in the thickness direction are cut. Method.
- 前記連続弾性体の周面に接着剤を塗布した後、前記c工程において、前記接着剤によって前記連続弾性体を前記第1及び第2シートにそれぞれ固定し、
前記c工程後の前記b工程において、前記連続弾性体の一部を前記切断具によって切断する請求項3又は4に記載の複合シートの製造方法。 After applying an adhesive to the circumferential surface of the continuous elastic body, in the step c, the continuous elastic body is fixed to the first and second sheets by the adhesive,
The method for producing a composite sheet according to claim 3 or 4, wherein a part of the continuous elastic body is cut by the cutting tool in the step b after the step c. - 前記b工程において、前記連続弾性体の前記交差方向における両側縁よりも内側において、前記連続弾性体の一部を前記切断具によって切断する請求項3に記載の複合シートの製造方法。 4. The method according to claim 3, wherein in the step b, a part of the continuous elastic body is cut by the cutting tool inside the both side edges in the cross direction of the continuous elastic body.
- 前記切断具は、前記機械方向に対して傾斜するようにベース部に固定してある請求項3~6のいずれかに記載の複合シートの製造方法。 The method for producing a composite sheet according to any one of claims 3 to 6, wherein the cutting tool is fixed to the base portion so as to be inclined with respect to the machine direction.
- 前記a工程及び前記c工程後の前記b工程において、前記第1及び第2シートに前記切断部分を形成し、
(d)前記b工程後、前記第1及び第2シートの少なくとも一方に、防水性の第3シートを固定及び積層する工程を有する請求項5に記載の複合シートの製造方法。
Forming the cut portion on the first and second sheets in the step b after the steps a and c;
The manufacturing method of the composite sheet of Claim 5 which has the process of fixing and laminating | stacking a waterproof 3rd sheet | seat to at least one of the said 1st and 2nd sheet | seats after said (b) process b.
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