WO2017111344A1 - Pump assembly having mixing function - Google Patents

Pump assembly having mixing function Download PDF

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Publication number
WO2017111344A1
WO2017111344A1 PCT/KR2016/014123 KR2016014123W WO2017111344A1 WO 2017111344 A1 WO2017111344 A1 WO 2017111344A1 KR 2016014123 W KR2016014123 W KR 2016014123W WO 2017111344 A1 WO2017111344 A1 WO 2017111344A1
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WO
WIPO (PCT)
Prior art keywords
mixing
boosting
circuit
mixture
impeller
Prior art date
Application number
PCT/KR2016/014123
Other languages
French (fr)
Korean (ko)
Inventor
최태천
Original Assignee
최태천
(주)옴니허브인터내셔널
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 최태천, (주)옴니허브인터내셔널 filed Critical 최태천
Publication of WO2017111344A1 publication Critical patent/WO2017111344A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • B01F35/754Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/7544Discharge mechanisms characterised by the means for discharging the components from the mixer using pumps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D1/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D1/06Multi-stage pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/08Centrifugal pumps
    • F04D17/10Centrifugal pumps for compressing or evacuating
    • F04D17/12Multi-stage pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D19/00Axial-flow pumps
    • F04D19/02Multi-stage pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps

Definitions

  • the present invention relates to a pump assembly for discharging a mixture (mixture of fluid and gas) introduced at a high pressure by the flow of fluid and gas, and more specifically, having a drive unit in the housing to generate power, It is further provided with a casing including a boosting impeller and a mixing impeller to increase the pressure of the fluid and the gas and to mix with each other and to convey to the discharge portion, and has a mixing function for mixing the incoming liquid and fluid to form a vortex and mix with each other. Relates to a pump assembly.
  • the pump is to boost the discharge of the incoming fluid, it is made of a multi-stage pump has been proposed in various ways to improve the boosting effect.
  • the prior art is an inert gas supply consisting of a modular device having an inert gas inlet, an inert gas outlet and an inert gas line, consisting of blocks, flow rate determination, flow rate monitoring, flow rate measurement, pressure determination, pressure monitoring, pressure
  • a component for the measurement and a means for fitting the vacuum pump to different uses are part of the block, presenting an inert gas supply of a multistage dry vacuum pump, characterized in that the bores in the block form an inert gas line.
  • the prior art has a casing having an installation space therein and having a fluid inlet portion and a fluid discharge portion, a drive motor connected to the casing, a drive shaft connected to the drive motor and positioned in the installation space, the longitudinal direction of the drive shaft
  • a multi-stage submersible pump including a plurality of impellers spaced along each other, and the diameter of the impellers arranged toward the discharge part from the impeller close to the inlet part of each impeller is gradually increased.
  • a pump body is installed at a lower part of the motor, and a motor shaft and a pump shaft are connected to each other via a coupling in the pump body, and a casing in which an impeller and a guide feather body are installed is connected to the pump shaft.
  • a suction chamber is installed at the lower portion of the casing, and a fluid suction body having a filter installed therein is fixed at the end of the lower pump shaft of the suction chamber via a bearing and installed on the pump shaft.
  • the suction chamber and the fluid suction body propose a pump shaft support structure of the submerged multistage centrifugal pump integrated with a band.
  • the prior art is to give a proper inclination to the cylindrical out sleeve to hydrodynamically boosting, and to attenuate the vibration caused by the rotation of the pump by polishing the out sleeve, the pump head and the pump body joint, impeller
  • the vertical multistage centrifugal pump is proposed to improve the efficiency of the pump by using the spline fixing method and the soft touch joint method using the rib and lock nut.
  • the present invention has been made to solve the above problems, in the pump assembly with a mixing function,
  • the pump assembly is provided with a mixing function that can simultaneously perform the function of the mixing device while performing the function of the pump by having a casing for boosting the fluid and mixing the incoming liquid and the fluid in the housing provided with the drive unit It is intended to provide.
  • the casing is configured to include a boosting chamber and a mixing chamber, at the beginning of the inlet to increase the pressure through the boosting chamber, and then mix the liquid and fluid using a mixing chamber to form a mixture to discharge through the discharge portion. It is an object to provide a pump assembly with a mixing function.
  • the boosting impeller provided in the boosting chamber is provided with a plurality of disks and vortex protrusions formed on the one surface of the disk to form a flow path, which is effective in increasing the pressure due to the rotational force,
  • Mixing impeller is provided with a plurality of disks and disks on both sides of the disk to form a vortex protrusion formed in the opposite direction to each other to provide a pump assembly with a mixing function to allow the liquid and fluid to be mixed with each other by vortex formation.
  • the pump assembly with a mixing function according to the present invention is
  • a housing including an inlet for introducing liquid and fluid, a mixing part for mixing the liquid and fluid introduced into the inlet, and a discharge part for discharging the mixture mixed by the mixing part;
  • a drive unit including a drive motor provided in the housing and a shaft connected to the drive motor and positioned in the mixing unit;
  • a casing provided in the mixing unit to boost the liquid and the fluid flowing therein, and then mix and transfer the mixed liquid to the discharge unit;
  • the casing may include a boosting chamber including a plurality of boosting chambers stacked to boost the pressure of an inflowing liquid and a fluid, and a boosting inlet fan disposed inside the boosting chamber and rotating by rotation of a shaft;
  • a mixing member including a plurality of mixing chambers provided on the boosting member and a mixing impeller provided in the mixing chamber to form a vortex.
  • the pump assembly with a mixing function includes a casing formed in multiple stages in a housing.
  • the casing is composed of a boosting chamber and a mixing chamber to increase the pressure of the mixture of the liquid and fluid flowing therein, and then, through the mixing chamber to improve the mixing effect of each other by forming the vortex, the effect of the boosting and mixing functions is achieved. All can be seen.
  • the boosting impeller formed in the boosting chamber forms a flow path by the vortex protrusion provided on one side of the disk, and is configured in multiple stages to be more effective in increasing the pressure, and both sides of the disk in the mixing impeller of the mixing chamber configured at the upper portion of the boosting chamber.
  • the discharge portion of the housing is provided with a mixing protrusion for mixing the mixture from the casing once more to have the effect of mixing the liquid and the fluid more effectively and efficiently.
  • FIG. 1 is a cross-sectional view of a pump assembly according to the invention
  • FIG. 2 is a perspective view of an impeller of a pump assembly according to the invention
  • FIG. 3 is a perspective view of a housing of a pump assembly according to the invention
  • FIG. 4 is a block diagram of a pump assembly according to the invention.
  • drive unit 21 drive motor
  • boosting member 311 boosting chamber
  • 333BA Diagonal Line
  • 333BB Vortex Wing
  • the same reference numerals in particular, the tens and ones digits, or the same digits, tens, ones, and alphabets refer to members having the same or similar functions, and unless otherwise specified, each member in the figures The member referred to by the reference numeral may be regarded as a member conforming to these criteria.
  • the pump assembly A with the mixing function according to the present invention is provided in the housing 10, the drive unit 20 provided in the housing 10, and the housing 10 to boost the liquid and the fluid. It comprises a casing 30 for mixing.
  • the mixture refers to a mixture of liquid and fluid, and the type of liquid and fluid may be various, and thus the scope of rights should not be construed as limiting.
  • the pump assembly (A) is provided with a housing 10, the housing 10 is generally configured in a cylindrical shape, one side is a mixture is introduced
  • the inlet part 11 is provided with a discharge part 15 through which the introduced mixture is discharged on the other side, and a mixing part 13 is provided between the inlet part 11 and the discharge part 15 on the flow path of the fluid. It is provided so that the mixture can be elevated and mixed action.
  • the inlet 11 is connected to the center of the bottom surface of the housing 10, the mixing unit 13 is formed in the center of the housing 10, the inflow mixture is provided in the casing (13)
  • the mixture which has been raised and mixed along the 30 and boosted and mixed, has a discharge portion 15 formed between the inner outer surface of the housing 10, that is, the outer surface of the casing 30 and the housing 10. It will be descended and discharged accordingly. (See FIG. 1).
  • the housing 10 is provided with a drive unit 20, the drive unit 20 is a drive unit 20 connected to a separate power supply or an external power supply device and the drive shaft of the drive unit 20 By being connected and interlocked together by the rotation of the drive shaft, consisting of a shaft 23 for rotating the impeller to be described later,
  • the drive motor 21 is located above the mixing part 13, and the shaft 23 is provided at the center of the mixing part 13 so as to rotate the impeller.
  • the casing 30 has a function of increasing the pressure by increasing the mixture introduced into the mixing unit 13 to increase the pressure, mixing the mixtures with each other, and discharging the mixture to the discharge unit 15.
  • the casing 30 includes a boosting member 31 in which a plurality of boosting chambers 311 are stacked, and a mixing member 33 disposed on the boosting member 31 and stacked in a plurality of mixing chambers 331. It consists of
  • a flow path hole 35 through which the shaft 23 of the drive unit 20 penetrates and the fluid can rise is formed in the center.
  • the boosting member 31 is for raising the introduced mixture.
  • the plurality of boosting chambers 311 are formed in a stacked structure, and a base chamber 315 is provided at the bottom of the boosting chamber 311.
  • the mixture flowing into the (11) serves to transfer to the boosting chamber (311).
  • the mixture flowing through the inlet 11 is introduced into the center of the base chamber 315.
  • the introduced mixture rises along the boosting chamber 311 that is stacked a plurality of times.
  • the boosting chamber 311 is stacked on each other, and a flow path is formed therein.
  • the lower end of the boosting chamber 311 is provided with a flow path forming wing (311A).
  • the flow path forming wing 311A is helically formed to face the flow path hole 35 inside the boosting chamber 311, which has the same shape as the vortex protrusion 313B provided in the impeller, which will be described below. To replace it.
  • the fluid introduced in this way rises through the boosting chamber 311 overlapping a plurality of times. At this time, the mixture naturally rotates and rises due to the flow-forming wing 311A provided below the boosting chamber 311. The effect of pressure increase can be seen.
  • each of the plurality of boosting chambers 311 is further provided with a boosting inlet pella.
  • the boost impeller 313 includes a disk 313A having a driving hole 313AB to which the shaft 23 is fastened, and a vortex protrusion 313B which is provided in a plurality on one surface of the disk 313A to form a flow path. It consists of
  • the boost impeller 313 is provided with a pair of disks 313A, and the disks 313A are fastened to the shaft 23 and configured to rotate together by the rotation of the shaft 23. do.
  • a plurality of vortex protrusions 313B are formed between the disks 313A, and the vortex protrusions 313B are curved to form a spiral in the direction of the driving hole 313AB inside the disk 313A. do.
  • the inside of the vortex protrusion (313B) is formed so that the slanted portion (313BA) is formed so that the mixture naturally flows from the outside to the center to rise, the vortex wing (313BB) on the outside of the vortex protrusion (313B) Is further provided may serve to whirl the mixture by rotation. At this time, the vortex wing is made so as not to protrude out of the disk.
  • boost impeller 313 is also provided in the base chamber 315 is preferably made to increase the rotational force of the mixture.
  • the mixture flows into the center of the base chamber 315 and flows into the center of the boosting chamber 311 which is stacked again by the boosting impeller 313, and at this time, a flow path forming wing provided under the boosting chamber 311 ( The rotational force is increased by 311A), the fluid is introduced into the center, and the pressure is increased by repeating this operation.
  • boosting chambers 311 are shown in the drawing, this shows one embodiment, and two or more boosting chambers 311 may be stacked.
  • the mixing member 33 is provided on the boosting member 31 to mix the inflowing mixture.
  • the mixing member 33 includes a mixing chamber 331 and a mixing impeller 333 provided in the mixing chamber 331.
  • the mixing chamber 331 has the same shape as the boosting chamber 311, and as a difference between the boosting chamber 311 and the mixing chamber 331, the boosting chamber 311 is located below the mixing chamber 331.
  • the flow path forming wing 311A provided in the lower portion is not provided.
  • the mixing chamber 331 is to see the effect of the mixing rather than the effect of the boost, in order not to apply a rotational force when sending the mixture to the center of the mixing chamber 331, which shows one embodiment, the boost effect It may be provided with a flow path forming wing (311A) to show together.
  • a mixing impeller 333 is provided inside the mixing chamber 331.
  • the mixing impeller 333 includes a disk 333A provided with a driving hole 333AB and a vortex protrusion 333B provided on both surfaces of the disk 333A.
  • the mixing impeller 333 has a vortex protrusion 333B having the same shape as the boost impeller 313, and the vortex protrusion 333B has an oblique portion 333BA and a vortex wing 333BB to boost the impeller 313.
  • the mixing impeller 333 is composed of a single disk 333A, the vortex wing 333BB protrudes out of the disk, the vortex protrusion 333B of the mixing impeller 333 is a disk ( 333A) is provided on both sides.
  • the vortex protrusions 333B provided on both sides of the disk 333A form spirals in opposite directions to each other. As the mixing impeller 333 rotates, the rotation directions of the mixture of the upper and lower portions of the disk 333A are reversed to each other. It is configured to be mixed by collision (where the upper and lower parts are based on FIG. 1).
  • the mixture constituting the mixture by such a collision can be mixed more efficiently, and the mixing rate can be improved as this process is repeated.
  • mixing chambers 331 are shown in the drawing, they may be provided in plurality.
  • each chamber may be configured to cross each other, this should not be limited to the scope of rights.
  • the mixture which is pressurized and mixed through the casing 30, is discharged to the outside of the housing 10 through the discharge part 15.
  • the discharge part 15 has a plurality of mixing protrusions formed in an oblique downward shape. It is further provided with a 151, it is preferable to further improve the mixing ratio by hitting the mixing protrusion 151 while the mixture falls, it is configured to be inclined downward obliquely to prevent falling of the mixture.
  • the power supply unit for supplying power to the drive motor 21, and the control unit for controlling the operation of the drive motor 21, such as the influence of the control signal high frequency, interference by the strong electric field of the power supply unit, Noise may flow due to the influence of the external environment.
  • Noise introduced into the control signal may increase or decrease the voltage level of the control signal, causing unstable operation of each component, and may also cause malfunction and failure.
  • the voltage level of the control signal is adjusted to match the operation of each component, and stable operation control through a control switch is detected and removed by noise introduced into the control signal.
  • a signal generation means 5 was further introduced to enable this.
  • the signal generating means 5 includes a level adjusting unit 51 for adjusting the voltage level of the control signal to a predetermined level, a noise detecting unit 52 for detecting noise introduced into the control signal, and noise. And a filter driver 53 for driving the filtering unit 54 when noise is detected.
  • the level adjusting unit 51 for adjusting the voltage level of the control signal to a predetermined level is the switching circuit 51 for supplying the operating power, the input terminal circuit 512 for receiving the control signal, And a ground end circuit 513 for stabilizing the level adjusting operation of the control signal, and an output end circuit 514 for adjusting and outputting the control signal to a predetermined level.
  • the switching circuit 51 determines whether the npn transistor Q101 constituting the output terminal circuit 514 is operated according to the voltage level of the input control signal.
  • the input terminal circuit 512 is a capacitor (C101) connected to the input terminal to which the control signal is input and one end is connected to the capacitor (C101), the other end is connected to the base of the transistor (Q101) two resistors (R11) in parallel with each other (R12) is made.
  • the ground terminal circuit 513 is disposed between the emitter and the ground of the transistor Q101 and includes a capacitor C102 and a resistor R105 connected in series and a resistor R06 connected in parallel thereto.
  • the output terminal circuit 514 includes two parallel resistors R103 and R104 and a capacitor C103 connected to the npn transistor Q101 and the collector terminal of the transistor Q101.
  • the two parallel resistors R103 and R104 are connected to the resistor R101 of the input terminal circuit 512.
  • the level adjusting unit 51 configured as described above supplies power to the transistor Q101 through the switching circuit 511 to drive the transistor Q101, thereby controlling the voltage level.
  • the voltage level of the signal is raised by a predetermined voltage level.
  • the level adjusting unit 51 stops the operation of the transistor Q101 by cutting off the power applied to the transistor Q101 through the switching circuit 511.
  • the voltage level of the control signal is lowered by the preset voltage level.
  • the resistors R101 to R106 and the capacitors C101 to C103 of the input terminal circuit 512, the ground terminal circuit 513, and the output terminal circuit 514 determine the gain of the transistor Q101 to set the set voltage level.
  • the capacitor C101 of the input terminal circuit 512 may remove the DC component of the input control signal
  • the capacitor C103 of the output terminal circuit 514 may remove the DC component of the control signal having the adjusted level.
  • the noise detector 52 for detecting the noise introduced into the control signal is connected to the output terminal of the level adjusting unit 51, the first amplification circuit 521, the first amplification of the control signal, the first A second amplifying circuit 522 connected to the amplifying circuit 521 to second amplify the amplified control signal, a detection circuit 523 connected to the second amplifying circuit 522 to detect noise included in the control signal, and And a backflow prevention circuit 524 provided at an output terminal of the detection circuit 523 to prevent backflow of current and noise.
  • the first amplifier circuit 521 is connected to the amplifier A101, one end of which is connected to the positive terminal of the amplifier A101, and the other end of which is connected to the output terminal of the level adjusting unit 51, and one end of which is connected to the amplifier A101.
  • a resistor (R110) and a capacitor (C104) connected to the (+) end of the amplifier (A101) and the other end connected to the ground and arranged in parallel with each other, and a resistor (R110) disposed between the (-) end of the amplifier (A101) and the ground.
  • a resistor (R109) and a capacitor (C105) interposed in parallel between the (-) terminal and the output terminal of the amplifier A101.
  • the second amplification circuit 522 is a capacitor (C106) connected to the amplifier (A102), the (-) terminal of the amplifier (A102), a resistor connected to the capacitor (C106) and one end thereof is connected to the output terminal of the level adjuster (51). (R111), a resistor (R112) and a capacitor (C107) connected to the capacitor (C106) and one end connected to the ground and disposed in parallel with each other, and interposed between the (-) terminal and the output terminal of the amplifier (A102) and arranged in parallel to each other. Resistor R113 and capacitor C108.
  • the positive terminal of the second amplifier circuit 522 is characterized in that it is connected to the output terminal of the first amplifier circuit 521.
  • the first amplifying circuit 521 and the second amplifying circuit 522 amplify the control signal so that noise can be detected more reliably.
  • the detection circuit 523 includes a first comparator A103 and a second comparator A104.
  • One end of the first comparator A103 is connected to an output terminal of the level adjuster 51.
  • the connected resistor R115 one end of which is connected to ground, and a resistor R117 and a capacitor C110 arranged in parallel are connected, and an amplifier of the second amplifier 522 is connected to the negative terminal of the first comparator A103.
  • A102 and a positive terminal of the second comparator A104 are connected.
  • (+) end of the second comparator A104 is connected to the (-) end of the first comparator A103, and one end of the second comparator A104 is connected to the output end of the level adjuster 51.
  • a resistor R114 and one end thereof are connected to ground, and a resistor R116 and a capacitor C109 disposed in parallel are connected to each other.
  • the first comparator A103 operates as a high pass filter and the second comparator A104 operates as a low pass filter to detect and output a noise signal corresponding to a set level reference range.
  • the level reference range setting of the noise signal includes the resistors R115 and R117 connected to the (+) end of the first comparator A103 and the resistors connected to the (-) end of the capacitor C110 and the second comparator A104. It can be obtained by adjusting the values of (R114) (R116) and capacitor (C109), it is also possible to configure the two resistors (R116) (R117) as a variable resistor.
  • the backflow prevention circuit 524 includes reverse diodes D101 and D102 connected to output terminals of the first comparator A103 and the second comparator A104 of the detection circuit 523, respectively.
  • the reverse flow prevention circuit 524 serves to prevent the current flowing through the detection circuit 523 from flowing back and re-entering and preventing noise from flowing from the filter driver 53 to be described later.
  • the filter driver 53 for driving the filtering unit 54 when the noise is detected is connected to the output of the delay circuit 531, the delay circuit 531 connected to the output terminal of the noise detector 52 and driven A driving circuit 532 for generating a signal, a bias circuit for providing a stable operating point, a relay circuit 534 connected to the driving circuit 532 and a bias circuit 533 and driven by a driving signal.
  • the delay circuit 531 is connected to the output terminal of the detection circuit 523 and includes a resistor R118 and a reverse diode D103 which are in parallel with each other.
  • the delay circuit 531 is for preventing the relay circuit 534 from repeating on / off quickly to prevent shortening the lifespan of the components. Once the relay circuit 534 has been operated, the relay circuit 534 is operated for a predetermined time. It does not turn off the 534 and resets the time every time noise is detected, thereby providing stable driving through delay setting.
  • the driving circuit 532 is composed of a first amplifier (A105), a second amplifier (A106) and a transistor (Q102), and a plurality of resistors (R119 to R126) and capacitors (C111 to C113), where The collector of transistor Q102 is connected to the relay circuit 534, the emitter to ground, and the base to the output of the second amplifier A106.
  • a resistor R119 connected at one end of the first amplifier A105 to an output terminal of the noise detector 52 and a resistor R120 and a capacitor C111 arranged at one end of the first amplifier A105 and connected in parallel to the ground are parallel to each other. Leads to.
  • the output terminal of the delay circuit 531 is connected to the negative terminal of the first amplifier A105.
  • a bias circuit 533 and an output terminal of the first amplifier A105 are connected to the (+) terminal of the second amplifier A106, and in particular, an output terminal of the first amplifier A105 and (+) of the second amplifier A106. ), A reverse diode D104 is interposed therebetween.
  • a resistor (R122) at one end of the second amplifier (A106), a resistor (R123) connected at one end to an output terminal of the delay circuit 531, a resistor (R124) and a capacitor (C112) connected at one end to ground, respectively. ) are connected in parallel.
  • the bias circuit 533 is first connected to the relay circuit 534, the other end is connected to the output terminal of the first amplifier (A105) of the drive circuit 532 and (+) of the second amplifier (A106), parallel to each other It consists of two resistors R125 and R126 and a capacitor C113.
  • the relay circuit 534 is generally a well-known configuration, and will be easily understood by those skilled in the art, even if briefly omitted.
  • the bias circuit 533 may determine an operating point of a voltage applied to the first amplifier A105 and the second amplifier A106 of the driving circuit 532. Set it. Accordingly, the voltage determined by the bias circuit 533 is applied to the first amplifier A105 and the second amplifier A106.
  • the second amplifier A106 is switched to a driving standby state.
  • the operation signal (the signal detected by the noise detector 52 detects and outputs the noise) is supplied from the noise detector 52 through the delay circuit 531, the first amplifier A105, and the reverse diode D104, driving is performed.
  • the second amplifier A106 in the standby state is driven to operate the transistor Q102, and the transistor Q102 drives the relay circuit 534.
  • the relay circuit 534 drives the filtering unit 54 to remove noise of the control signal.
  • the filtering unit 54 driven by the relay circuit 534 and removes the noise receives a driving signal from the relay circuit 534, the signal input circuit 541 for receiving a control signal
  • the signal input circuit 541 for receiving a control signal A main filter circuit 542 connected to the signal input circuit 541 to remove noise included in the control signal, and a sub filter connected to an output terminal of the main filter circuit 542 to remove residual noise included in the control signal. Circuit 543.
  • the signal input circuit 541 is connected to the relay circuit 534 of the filter driver 53 to receive a driving signal for driving the filtering circuits 542 and 543. Also receives a control signal. In addition, when noise is not detected in the control signal, an output terminal is provided so that the control signal can be directly output without passing through the filtering circuits 542 and 543.
  • the signal input circuit 541 includes a selector such as a multiplexer.
  • the signal input circuit 541 is an input terminal of the main filter circuit 542 or an output terminal for outputting a control signal, that is, two paths are selected based on a driving signal. It is preferably provided to transmit the control signal.
  • the main filter circuit 542 includes a forward diode D105 connected to an output terminal of the signal input circuit 541, a resistor R127 and a capacitor C114 connected in series and parallel to each other, and a capacitor connected in series thereto. C115) and forward diode D106.
  • the forward diode D105 blocks the flow of current in one direction, blocks the current from flowing back from the main filter circuit 542 to the signal input circuit 541, and the resistor R127 connected in parallel with each other.
  • the capacitor C114 removes noise included in the control signal.
  • the capacitor C115 and the diode D106 connected thereto further increase the noise removal efficiency.
  • a capacitor C116 and two resistors R131 and R132 and a reference voltage input terminal Sref connected to each other in parallel with the capacitor C116 are connected to the negative terminal of the amplifier A107.
  • One R131 is connected in series to the reference voltage input terminal, the other R132 is connected to ground, and the capacitor C116 is connected in parallel between two resistors R131 and R132.
  • first and second transistors Q103 and Q104 are connected to the output terminal of the amplifier A107.
  • a resistor R133 is provided between the first transistor Q103 and the amplifier A107 to output the amplifier A107. The voltage is dropped to generate an operating point for driving the first and second transistors Q103 and Q104.
  • the first transistor Q103 is an npn transistor, the base is connected to the output terminal of the amplifier A107, the emitter is connected to ground, and the collector is connected to the base of the second transistor Q104.
  • the second transistor Q104 is a pnp transistor.
  • the base is connected to the collector of the first transistor Q103 as described above, the collector is connected to ground, and the emitter is connected to the control signal output terminal.
  • the two resistors (R131) (R132) and capacitor (C116) provided at the (-) terminal of the amplifier A107 is a signal input from the reference voltage input terminal (Sref). Generate a reference voltage through.
  • This reference voltage serves as a reference for noise removal, and any voltage level higher or lower than the reference voltage is regarded as noise and removed.
  • resistors R128, R129, and R130 provided at the positive end of the amplifier lower the voltage level of the control signal passed through the main filter circuit 542 to be comparable with the reference voltage. It may be omitted depending on the output voltage level of the circuit 542.
  • the amplifier A107 operates as a comparator, and compares the reference voltage level with the level of the control signal to check whether there is residual noise.
  • the first transistor Q103 and the second transistor Q104 of the subfilter circuit 543 increase in voltage when the control signal is momentarily higher or lower than the reference voltage including residual noise (generally in case of noise).
  • the capacitor C117 is charged with a voltage that is raised by the noise and the voltage level of the control signal dropped by the capacitor is equal to the reference voltage level.
  • the level adjusting unit 51 is to set the voltage level of the stable signal, so that the control signal can be maintained at a constant level, and controlled by the noise detector 52
  • the filter driving unit 53 allows the driving of the filtering unit 54 to be selectively operated according to the noise detection, so that the life of the filtering unit 54, in particular the filtering unit The life of the capacitors C114 to C117 provided at 54 is extended.
  • the filtering unit 54 is not always driven and is selectively driven according to whether noise is detected may provide a remarkable effect in reducing power consumption.

Abstract

The present invention relates to a pump assembly for discharging, by high pressure, mixed materials (a mixture of liquid and fluid) having flowed therein, and, more specifically, to a pump assembly having a mixing function, providing a driving unit in a housing so as to generate power, and further having a casing including a boosting impeller and a mixing impeller so as to increase the pressure of the influent mixed materials, then mix the same with each other, and transfer the same to a discharge part, such that a vortex is formed so as to enable the influent mixed materials to be mixed with each other.

Description

믹싱 기능이 구비된 펌프 어셈블리Pump assembly with mixing
본 발명은 유체와 기체가 유입되어 고압으로 유입된 혼합체(유체와 기체의 혼합물)를 배출시키기 위한 펌프 어셈블리에 관한 것으로서, 보다 상세하게는 하우징에 구동유닛을 구비하여 동력을 발생하고, 상기 유입되는 유체와 기체의 압력을 증가시킨 후 서로 혼합하여 배출부로 이송하도록 승압임펠라와 믹싱임펠라를 포함하는 케이싱을 더 구비하여, 유입되는 액체와 유체를 와류를 형성하여 서로 혼합할 수 있는 믹싱 기능이 구비된 펌프 어셈블리에 관한 것이다.The present invention relates to a pump assembly for discharging a mixture (mixture of fluid and gas) introduced at a high pressure by the flow of fluid and gas, and more specifically, having a drive unit in the housing to generate power, It is further provided with a casing including a boosting impeller and a mixing impeller to increase the pressure of the fluid and the gas and to mix with each other and to convey to the discharge portion, and has a mixing function for mixing the incoming liquid and fluid to form a vortex and mix with each other. Relates to a pump assembly.
일반적으로 펌프는 유입되는 유체의 승압하여 배출하는 것으로서, 다단식으로 이루어져 승압 효과를 향상시키는 펌프들이 다양하게 제시되고 있다.In general, the pump is to boost the discharge of the incoming fluid, it is made of a multi-stage pump has been proposed in various ways to improve the boosting effect.
이러한 종래기술로는 등록특허 제10-0203019호 『다단 건식 진공펌프의 불활성 가스 공급장치』가 있는데,Such a prior art is a registered patent No. 10-0203019 `` Inert gas supply device of a multi-stage dry vacuum pump, ''
상기 종래기술은 불활성 가스 공급장치가 불황성 가스 유입구, 불활성 가스 유출구 및 불활성 가스 라인을 가진 모듈러 장치로 이루어지고, 블록으로 구성되며, 유속 결정, 유량 모니터링, 유량 측정, 압력 결정, 압력 모니터링, 압력 측정을 위한 부품 및 상이한 용도에 진공펌프를 맞추기 위한 수단이 상기 블록의 구성 부분이며, 블록내의 보어가 불활성 가스 라인을 형성하는 것을 특징으로 하는 다단 건식 진공펌프의 불활성 가스 공급장치를 제시하고 있다.The prior art is an inert gas supply consisting of a modular device having an inert gas inlet, an inert gas outlet and an inert gas line, consisting of blocks, flow rate determination, flow rate monitoring, flow rate measurement, pressure determination, pressure monitoring, pressure A component for the measurement and a means for fitting the vacuum pump to different uses are part of the block, presenting an inert gas supply of a multistage dry vacuum pump, characterized in that the bores in the block form an inert gas line.
또한 종래기술로 등록특허 제10-1315358호 『다단형 수중펌프』가 있는데,In addition, there is a prior art Patent No. 10-1315358 "Multi-stage submersible pump",
상기 종래기술은 내부에 설치공간이 형성되고 유체유입부와 유체토출부를 갖고 있는 케이싱, 상기 케이싱에 연결되어 있는 구동모터 및 상기 구동모터와 연결되어 상기 설치공간 내에 위치하는 구동축, 상기 구동축의 길이방향을 따라 간격을 두고 설치되어 있는 복수개의 임펠러를 포함하고, 상기 각 임펠러 중 상기 유입부에 근접한 임펠러에서부터 상기 토출부를 향해 배열된 임펠러들의 직경이 점차 증가되는 다단형 수중펌프를 제시하고 있다.The prior art has a casing having an installation space therein and having a fluid inlet portion and a fluid discharge portion, a drive motor connected to the casing, a drive shaft connected to the drive motor and positioned in the installation space, the longitudinal direction of the drive shaft A multi-stage submersible pump including a plurality of impellers spaced along each other, and the diameter of the impellers arranged toward the discharge part from the impeller close to the inlet part of each impeller is gradually increased.
나아가 종래기술로 등록특허 제10-0765474호 『침수형 다단원심펌프의 펌프 축 지지구조』가 있는데,Furthermore, there is a prior art Patent No. 10-0765474 `` Pump shaft support structure of the submerged multi-stage centrifugal pump '',
상기 종래기술은 모터의 하부에는 펌프몸체가 설치되고, 그 펌프몸체의 내부에서는 모터 축과 펌프 축이 커플링을 매개로 연결 설치되며, 상기 펌프 축에는 임펠러 및 안내깃본체가 설치된 케이싱이 베어링을 매개로 고정 설치되고, 상기 케이싱의 하부에는 흡입챔버가 설치되며, 그 흡입챔버의 하부 펌프 축의 끝단에는 내부에 필터가 설치된 유체흡입체가 베어링을 매개로 고정 설치되고, 상기 펌프축에 설치되는 케이싱, 흡입챔버, 유체흡입체는 밴드로 일체화시켜 된 침수형 다단원심펌프의 펌프 축 지지구조를 제시하고 있다.According to the related art, a pump body is installed at a lower part of the motor, and a motor shaft and a pump shaft are connected to each other via a coupling in the pump body, and a casing in which an impeller and a guide feather body are installed is connected to the pump shaft. And a suction chamber is installed at the lower portion of the casing, and a fluid suction body having a filter installed therein is fixed at the end of the lower pump shaft of the suction chamber via a bearing and installed on the pump shaft. The suction chamber and the fluid suction body propose a pump shaft support structure of the submerged multistage centrifugal pump integrated with a band.
아울러 종래기술로 등록실용신안 제20-0288958호 『입형 다단 원심 펌프』가 있는데,In addition, there is a conventional utility model No. 20-0288958 `` vertical multi-stage centrifugal pump '',
상기 종래기술은 원통형의 아웃 슬리브에 적절한 기울기를 부여하여 유체역학적으로 승압작용을 하도록 하고, 아웃 슬리브와 펌프헤드 및 펌프바디 조인트를 폴리팅이 되도록 하여 펌프의 회전에 의한 진동을 감쇄하고자 하며, 임페라와 샤프트의 고정 방법을 스프라인 고정 방식에서 스리브와 로크너트를 이용한 소프트 터치 조인트 방식으로 하여 펌프의 효율을 높이는 효과를 볼 수 있는 입형 다단 원심 펌프를 제시하고 있다.The prior art is to give a proper inclination to the cylindrical out sleeve to hydrodynamically boosting, and to attenuate the vibration caused by the rotation of the pump by polishing the out sleeve, the pump head and the pump body joint, impeller The vertical multistage centrifugal pump is proposed to improve the efficiency of the pump by using the spline fixing method and the soft touch joint method using the rib and lock nut.
이러한 종래기술들은 유입되는 유체를 승압시켜 배출시키기 위한 펌프로서 다단형으로 구성하여 보다 효율적으로 유체의 압력을 올릴 수 있도록 고안된 것으로서, 단순히 유체의 압력을 높일 수 있을 뿐, 액체와 유체를 혼합하는 경우 혼합이 잘 이루어지지 않아 별도의 믹싱 장치를 따로 구성해야 하는 문제점이 발생하게 된다.These prior arts are designed to raise the pressure of the fluid more efficiently by constructing in multiple stages as a pump for boosting and discharging the incoming fluid, it is possible to simply increase the pressure of the fluid, when mixing the liquid and the fluid Since the mixing is not good, there is a problem that a separate mixing device must be configured separately.
따라서 본 발명은 상기 문제를 해결하기 위해 안출한 것으로서, 믹싱 기능이 구비된 펌프 어셈블리에 있어서,Therefore, the present invention has been made to solve the above problems, in the pump assembly with a mixing function,
구동유닛이 구비되는 하우징에 유체를 승압하고 유입되는 액체와 유체를 서로 혼합시킬 수 있는 케이싱을 구비하여, 펌프의 기능을 수행하면서 믹싱장치의 기능을 동시에 수행할 수 있는 믹싱 기능이 구비된 펌프 어셈블리를 제공함을 목적으로 한다.The pump assembly is provided with a mixing function that can simultaneously perform the function of the mixing device while performing the function of the pump by having a casing for boosting the fluid and mixing the incoming liquid and the fluid in the housing provided with the drive unit It is intended to provide.
또한 상기 케이싱은 승압챔버와 믹싱챔버를 포함하여 구성하여, 유입 초기에는 승압챔버를 통하여 압력을 상승시키고, 그 후에 믹싱챔버를 이용하여 액체와 유체를 서로 혼합하여 혼합체를 만들어 배출부를 통하여 배출할 수 있는 믹싱 기능이 구비된 펌프 어셈블리를 제공함을 목적으로 한다.In addition, the casing is configured to include a boosting chamber and a mixing chamber, at the beginning of the inlet to increase the pressure through the boosting chamber, and then mix the liquid and fluid using a mixing chamber to form a mixture to discharge through the discharge portion. It is an object to provide a pump assembly with a mixing function.
나아가 승압챔버에 구비되는 승압임펠라는 디스크와 디스크 일면에 복수개로 구비되어 유로를 형성하는 와류돌기로 이루어져 회전력에 의한 압력 상승에 효과적이고,Furthermore, the boosting impeller provided in the boosting chamber is provided with a plurality of disks and vortex protrusions formed on the one surface of the disk to form a flow path, which is effective in increasing the pressure due to the rotational force,
믹싱임펠라는 디스크와 디스크 양면에 복수개로 구비되되 서로 반대방향으로 형성된 와류돌기를 구성하여 와류 형성에 의해 액체와 유체가 서로간의 혼합될 수 있도록 하는 믹싱 기능이 구비된 펌프 어셈블리를 제공함을 또 하나의 목적으로 한다.Mixing impeller is provided with a plurality of disks and disks on both sides of the disk to form a vortex protrusion formed in the opposite direction to each other to provide a pump assembly with a mixing function to allow the liquid and fluid to be mixed with each other by vortex formation. The purpose.
상기와 같은 목적을 달성하기 위하여, 본 발명에 따른 믹싱 기능이 구비된 펌프 어셈블리는In order to achieve the above object, the pump assembly with a mixing function according to the present invention is
액체와 유체가 유입되는 유입부와, 상기 유입부로 유입된 액체와 유체를 혼합하는 혼합부 및 상기 혼합부에 의해 혼합된 혼합체가 배출되는 배출부가 구비되는 하우징;A housing including an inlet for introducing liquid and fluid, a mixing part for mixing the liquid and fluid introduced into the inlet, and a discharge part for discharging the mixture mixed by the mixing part;
상기 하우징에 구비되는 구동모터와, 상기 구동모터에 연결되어, 상기 혼합부에 위치하는 샤프트를 포함하는 구동유닛;A drive unit including a drive motor provided in the housing and a shaft connected to the drive motor and positioned in the mixing unit;
상기 혼합부에 구비되어 유입되는 액체와 유체를 승압시킨 후 혼합하여 상기 배출부로 이송하는 케이싱;A casing provided in the mixing unit to boost the liquid and the fluid flowing therein, and then mix and transfer the mixed liquid to the discharge unit;
을 포함하여 이루어지되,Including but not limited to,
상기 케이싱은 유입되는 액체와 유체의 압력을 승압하도록 복수개로 적층되는 승압챔버와, 상기 승압챔버 내부에 구비되어 샤프트의 회전에 의해 회전하는 승압입펠라로 이루어지는 승압부재와,The casing may include a boosting chamber including a plurality of boosting chambers stacked to boost the pressure of an inflowing liquid and a fluid, and a boosting inlet fan disposed inside the boosting chamber and rotating by rotation of a shaft;
상기 승압부재 상부에 구비되는 복수개의 믹싱챔버와, 상기 믹싱챔버 내부에 구비되어 와류를 형성하는 믹싱임펠라를 포함하는 믹싱부재를 포함하여 이루어지는 것을 특징으로 한다.And a mixing member including a plurality of mixing chambers provided on the boosting member and a mixing impeller provided in the mixing chamber to form a vortex.
이상과 같이 본 발명에 따른 믹싱 기능이 구비된 펌프 어셈블리는 하우징에 다단으로 형성되는 케이싱을 구비함에 있어,As described above, the pump assembly with a mixing function according to the present invention includes a casing formed in multiple stages in a housing.
상기 케이싱을 승압챔버와 믹싱챔버로 구성하여 유입되는 액체와 유체의 혼합체의 압력을 상승 시킨 후, 와류 형성에 의하여 서로의 믹싱 효과를 향상시킬 수 있는 믹싱챔버를 통하여 승압과 믹싱 기능에 따른 효과를 모두 볼 수 있다.The casing is composed of a boosting chamber and a mixing chamber to increase the pressure of the mixture of the liquid and fluid flowing therein, and then, through the mixing chamber to improve the mixing effect of each other by forming the vortex, the effect of the boosting and mixing functions is achieved. All can be seen.
또한 상기 승압챔버에 구성되는 승압임펠라는 디스크 일측에 구비되는 와류돌기에 의해 유로를 형성하며, 이를 다단으로 구성하여 압력상승에 보다 효과적이고, 승압챔버 상부에 구성되는 믹싱챔버의 믹싱임펠라에는 디스크 양측에 구비되도록 와류돌기를 형성하여 유체의 배출 및 유입시에 발생되는 회전방향을 반대로 구성함에 따라 와류 형성에 의해 액체와 유체의 혼합율을 향상시킬 수 있는 효과가 있다.In addition, the boosting impeller formed in the boosting chamber forms a flow path by the vortex protrusion provided on one side of the disk, and is configured in multiple stages to be more effective in increasing the pressure, and both sides of the disk in the mixing impeller of the mixing chamber configured at the upper portion of the boosting chamber. By forming the vortex protrusion so as to be configured to reverse the direction of rotation generated when the fluid is discharged and introduced, there is an effect of improving the mixing ratio of the liquid and the fluid by vortex formation.
나아가 상기 하우징의 배출부에는 상기 케이싱에서 나온 혼합체를 한번 더 혼합시키기 위한 믹싱돌기를 구비하여 보다 효과적이고 효율적으로으로 액체와 유체를 혼합할 수 있는 효과를 갖는다.Furthermore, the discharge portion of the housing is provided with a mixing protrusion for mixing the mixture from the casing once more to have the effect of mixing the liquid and the fluid more effectively and efficiently.
도 1은 본 발명에 따른 펌프 어셈블리의 단면도1 is a cross-sectional view of a pump assembly according to the invention
도 2는 본 발명에 따른 펌프 어셈블리의 임펠라의 사시도2 is a perspective view of an impeller of a pump assembly according to the invention
도 3은 본 발명에 따른 펌프 어셈블리의 하우징의 사시도3 is a perspective view of a housing of a pump assembly according to the invention
도 4는 본 발명에 따른 펌프 어셈블리의 블록도 4 is a block diagram of a pump assembly according to the invention.
도 5는 본 발명에 따른 펌프 어셈블리에 구비되는 회로도5 is a circuit diagram provided in the pump assembly according to the invention
*도면의 주요 부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *
A : 펌프 어셈블리 10 : 하우징A: pump assembly 10: housing
11 : 유입부 13 : 혼합부11 inlet 13 mixing portion
15 : 배출부 151 : 믹싱돌기15: discharge part 151: mixing projection
20 : 구동유닛 21 : 구동모터20: drive unit 21: drive motor
23 : 샤프트 30 : 케이싱23: shaft 30: casing
31 : 승압부재 311 : 승압챔버31: boosting member 311: boosting chamber
311A : 유로형성날개 313 : 승압임펠라311A: Euro-forming wings 313: Step up impeller
313A : 디스크 313AB : 구동홀313A: Disc 313AB: Drive Hole
313B : 와류돌기 313BA : 사선부313B: Vortex protrusion 313BA: Diagonal section
313BB : 와류날개 315 : 베이스챔버313BB: Vortex Wing 315: Base Chamber
33 : 믹싱부재 331 : 믹싱챔버33: mixing member 331: mixing chamber
333 : 믹싱임펠라 333A : 디스크333 mixing impeller 333A disk
333AB : 구동홀 333B : 와류돌기333AB: Drive hole 333B: Vortex protrusion
333BA : 사선부 333BB : 와류날개333BA: Diagonal Line 333BB: Vortex Wing
35 : 유로공 5 : 신호생성수단35: euro ball 5: signal generating means
이하 첨부된 도면을 참고하여 본 발명을 상세히 설명하도록 한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
본 발명은 다양한 변경을 가할 수 있고 여러 가지 형태를 가질 수 있는 바, 구현예(態樣, aspect)(또는 실시예)들을 본문에 상세하게 설명하고자 한다. 그러나 이는 본 발명을 특정한 개시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.Since the present invention may be modified in various ways and have various forms, embodiments (or embodiments) will be described in detail in the text. However, this is not intended to limit the present invention to the specific form disclosed, it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention.
각 도면에서 동일한 참조부호, 특히 십의 자리 및 일의 자리 수, 또는 십의 자리, 일의 자리 및 알파벳이 동일한 참조부호는 동일 또는 유사한 기능을 갖는 부재를 나타내고, 특별한 언급이 없을 경우 도면의 각 참조부호가 지칭하는 부재는 이러한 기준에 준하는 부재로 파악하면 된다.In each of the drawings, the same reference numerals, in particular, the tens and ones digits, or the same digits, tens, ones, and alphabets refer to members having the same or similar functions, and unless otherwise specified, each member in the figures The member referred to by the reference numeral may be regarded as a member conforming to these criteria.
또 각 도면에서 구성요소들은 이해의 편의 등을 고려하여 크기나 두께를 과장되게 크거나(또는 두껍게) 작게(또는 얇게) 표현하거나, 단순화하여 표현하고 있으나 이에 의하여 본 발명의 보호범위가 제한적으로 해석되어서는 안 된다.In addition, in the drawings, the components are exaggerated in size (or thick) in size (or thick) in size (or thin) or simplified in consideration of the convenience of understanding and the like, thereby limiting the scope of protection of the present invention. It should not be.
본 명세서에서 사용한 용어는 단지 특정한 구현예(태양, 態樣, aspect)(또는 실시예)를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 출원에서, ~포함하다~ 또는 ~이루어진다~ 등의 용어는 명세서 상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terminology used herein is for the purpose of describing particular embodiments (suns, aspects, and embodiments) (or embodiments) only and is not intended to be limiting of the invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. In this application, the terms “comprises” or “consists” are intended to indicate that there is a feature, number, step, action, component, part, or combination thereof described on the specification, but one or more other features. It is to be understood that the present invention does not exclude the possibility of the presence or the addition of numbers, steps, operations, components, parts, or combinations thereof.
다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가지고 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥 상 가지는 의미와 일치하는 의미를 가지는 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art. Terms such as those defined in the commonly used dictionaries should be construed as having meanings consistent with the meanings in the context of the related art and shall not be construed in ideal or excessively formal meanings unless expressly defined in this application. Do not.
먼저 본 발명에 따른 믹싱 기능이 구비된 펌프 어셈블리(A)는 하우징(10)과, 상기 하우징(10)에 구비되는 구동유닛(20), 상기 하우징(10)내에 구비되어 액체와 유체를 승압시키고 믹싱하는 케이싱(30)을 포함하여 이루어져 있다.First, the pump assembly A with the mixing function according to the present invention is provided in the housing 10, the drive unit 20 provided in the housing 10, and the housing 10 to boost the liquid and the fluid. It comprises a casing 30 for mixing.
본 발명에 대하여 설명하기에 앞서, 혼합체는 액체와 유체가 혼합된 것을 말하며, 이러한 액체와 유체의 종류는 다양하게 이루어질 수 있고, 이에 권리범위를 제한 해석해서는 안된다.Prior to the description of the present invention, the mixture refers to a mixture of liquid and fluid, and the type of liquid and fluid may be various, and thus the scope of rights should not be construed as limiting.
다시 도 1에 도시된 바와 같이, 본 발명에 따른 펌프 어셈블리(A)는 하우징(10)이 구비되어 있는데, 상기 하우징(10)은 일반적으로 원통형의 형상으로 구성되어 있고, 일측에는 혼합체가 유입되는 유입부(11)가, 타측에는 유입된 혼합체가 배출되는 배출부(15)가 형성되어 있으며, 상기 유체가 흐르는 경로상에서 유입부(11)와 배출부(15) 사이에는 혼합부(13)가 구비되어 혼합체가 승압 및 혼합작용을 할 수 있도록 이루어진다.As shown in Figure 1 again, the pump assembly (A) according to the present invention is provided with a housing 10, the housing 10 is generally configured in a cylindrical shape, one side is a mixture is introduced The inlet part 11 is provided with a discharge part 15 through which the introduced mixture is discharged on the other side, and a mixing part 13 is provided between the inlet part 11 and the discharge part 15 on the flow path of the fluid. It is provided so that the mixture can be elevated and mixed action.
아울러 유입부(11)는 상기 하우징(10)의 저면 중심으로 연결되고, 혼합부(13)는 하우징(10)의 중앙에 형성되어 있으며, 유입된 혼합체는 혼합부(13)에 구비되는 케이싱(30)을 따라 상승하여 승압 및 믹싱 되고, 승압 및 믹싱이 완료된 혼합체는 다시 하우징(10)의 내측 외각, 즉 케이싱(30)의 외부면과 하우징(10) 사이에 형성되는 배출부(15)를 따라 하강하여 배출되게 된다.(도 1 참조)In addition, the inlet 11 is connected to the center of the bottom surface of the housing 10, the mixing unit 13 is formed in the center of the housing 10, the inflow mixture is provided in the casing (13) The mixture, which has been raised and mixed along the 30 and boosted and mixed, has a discharge portion 15 formed between the inner outer surface of the housing 10, that is, the outer surface of the casing 30 and the housing 10. It will be descended and discharged accordingly. (See FIG. 1).
또한 상기 하우징(10)에는 구동유닛(20)이 구비되어 있으며, 상기 구동유닛(20)은 별도의 전원부 또는 외부전원장치와 연결되는 구동유닛(20)과, 상기 구동유닛(20)의 구동축에 연결되어 구동축의 회전에 의하여 함께 연동됨으로서, 후술하는 임펠라를 회전시키기 위한 샤프트(23)로 이루어져 있으며,In addition, the housing 10 is provided with a drive unit 20, the drive unit 20 is a drive unit 20 connected to a separate power supply or an external power supply device and the drive shaft of the drive unit 20 By being connected and interlocked together by the rotation of the drive shaft, consisting of a shaft 23 for rotating the impeller to be described later,
상기 구동모터(21)는 상기 혼합부(13) 상부에 위치하고, 샤프트(23)는 혼합부(13) 중앙에 구비되어 임펠라를 회전시킬 수 있도록 이루어지는 것이 자명하다.It is apparent that the drive motor 21 is located above the mixing part 13, and the shaft 23 is provided at the center of the mixing part 13 so as to rotate the impeller.
아울러 본 발명의 특징인 케이싱(30)에 대하여 도 1 및 도 2를 참고하여 설명하도록 한다.In addition, the casing 30, which is a characteristic of the present invention, will be described with reference to FIGS. 1 and 2.
먼저 상기 케이싱(30)은 상기 혼합부(13)에 구비되어 유입되는 혼합체를 상승시켜 압력을 상승시키고 혼합체를 서로 믹싱하여 배출부(15)로 배출시키는 기능을 갖는다.First, the casing 30 has a function of increasing the pressure by increasing the mixture introduced into the mixing unit 13 to increase the pressure, mixing the mixtures with each other, and discharging the mixture to the discharge unit 15.
상기 케이싱(30)은 복수개의 승압챔버(311)가 적층되는 승압부재(31)와, 상기 승압부재(31) 상부에 구비되어 복수개의 믹싱챔버(331)가 적층되는 믹싱부재(33)를 포함하여 이루어져 있다.The casing 30 includes a boosting member 31 in which a plurality of boosting chambers 311 are stacked, and a mixing member 33 disposed on the boosting member 31 and stacked in a plurality of mixing chambers 331. It consists of
이러한 승압부재(31)와 믹싱부재(33)의 중앙에는 상기 구동유닛(20)의 샤프트(23)가 관통하고, 유체가 상승할 수 있는 유로공(35)이 중앙에 형성되어 있다.In the center of the boosting member 31 and the mixing member 33, a flow path hole 35 through which the shaft 23 of the drive unit 20 penetrates and the fluid can rise is formed in the center.
먼저 승압부재(31)는 유입된 혼합체를 상승시키기 위한 것으로서, 먼저 상기 복수개의 승압챔버(311)가 적층구조로 이루어져 있으며, 상기 승압챔버(311) 하단에는 베이스챔버(315)가 구비되어 유입부(11)로 유입된 혼합체를 승압챔버(311)로 이송시키는 역할을 한다.First, the boosting member 31 is for raising the introduced mixture. First, the plurality of boosting chambers 311 are formed in a stacked structure, and a base chamber 315 is provided at the bottom of the boosting chamber 311. The mixture flowing into the (11) serves to transfer to the boosting chamber (311).
따라서 유입부(11)를 통하여 유입되는 혼합체는 상기 베이스챔버(315) 중앙으로 유입된다.Therefore, the mixture flowing through the inlet 11 is introduced into the center of the base chamber 315.
유입된 혼합체는 상기 복수번 적층되는 승압챔버(311)를 따라 상승하게 되는데, 단일의 승압챔버(311)에 대하여 설명하면, 먼저 승압챔버(311)는 서로 적층되는 구조로서, 내부에 유로가 형성되어 있으며, 승압챔버(311)의 하단에는 유로형성날개(311A)가 구비되게 된다.The introduced mixture rises along the boosting chamber 311 that is stacked a plurality of times. Referring to the single boosting chamber 311, first, the boosting chamber 311 is stacked on each other, and a flow path is formed therein. The lower end of the boosting chamber 311 is provided with a flow path forming wing (311A).
상기 유로형성날개(311A)는 승압챔버(311) 내부의 유로공(35)을 향하도록 나선형으로 이루어져 있으며, 이는 후술하는 임펠라에 구비되는 와류돌기(313B)와 동일한 형상으로, 하기에 임펠라를 설명하는 것으로서 대체하도록 한다.The flow path forming wing 311A is helically formed to face the flow path hole 35 inside the boosting chamber 311, which has the same shape as the vortex protrusion 313B provided in the impeller, which will be described below. To replace it.
이렇게 유입된 유체는 복수번 중첩되는 승압챔버(311)를 거치면서 상승하게 되는데 이 때 상기 승압챔버(311) 하부에 구비되는 유로형성날개(311A)에 의하여 자연스럽게 혼합체가 회전하여 상승함에 따라 회전력에 의한 압력상승의 효과를 볼 수 있다.The fluid introduced in this way rises through the boosting chamber 311 overlapping a plurality of times. At this time, the mixture naturally rotates and rises due to the flow-forming wing 311A provided below the boosting chamber 311. The effect of pressure increase can be seen.
또한 이러한 압력상승의 효과를 더욱 극대화하기 위하여 상기 복수개의 승압챔버(311)에는 각각 승압입펠라가 더 구비되게 된다.In addition, in order to further maximize the effect of the pressure increase, each of the plurality of boosting chambers 311 is further provided with a boosting inlet pella.
상기 승압임펠라(313)는 샤프트(23)가 체결되는 구동홀(313AB)이 구비된 디스크(313A)와, 상기 디스크(313A) 일면에 복수개로 구비되어 유로를 형성하는 와류돌기(313B)를 포함하여 이루어져 있다.The boost impeller 313 includes a disk 313A having a driving hole 313AB to which the shaft 23 is fastened, and a vortex protrusion 313B which is provided in a plurality on one surface of the disk 313A to form a flow path. It consists of
보다 구체적으로는 상기 승압임펠라(313)는 한 쌍의 디스크(313A)가 구비되고, 상기 디스크(313A)는 상기 샤프트(23)에 체결되어 샤프트(23)의 회전에 의하여 함께 회전할 수 있도록 구성된다. 또한 상기 디스크(313A)의 사이에는 복수개의 와류돌기(313B)가 형성되어 있으며, 상기 와류돌기(313B)는 곡선형으로 구성되어 디스크(313A) 내측의 구동홀(313AB) 방향으로 나선형을 이루도록 구성된다.More specifically, the boost impeller 313 is provided with a pair of disks 313A, and the disks 313A are fastened to the shaft 23 and configured to rotate together by the rotation of the shaft 23. do. In addition, a plurality of vortex protrusions 313B are formed between the disks 313A, and the vortex protrusions 313B are curved to form a spiral in the direction of the driving hole 313AB inside the disk 313A. do.
또한 상기 와류돌기(313B)의 내측은 사선부(313BA)가 형성되어 혼합체가 자연스럽게 외측에서 중앙으로 유입되어 상승할 수 있도록 구성되어 있으며, 상기 와류돌기(313B)의 바깥쪽에는 와류날개(313BB)가 더 구비되어 회전에 의하여 혼합체를 회오리치게 만드는 역할을 할 수 있다. 이 때 상기 와류날개는 디스크 외부로 돌출되지 않도록 이루어진다.In addition, the inside of the vortex protrusion (313B) is formed so that the slanted portion (313BA) is formed so that the mixture naturally flows from the outside to the center to rise, the vortex wing (313BB) on the outside of the vortex protrusion (313B) Is further provided may serve to whirl the mixture by rotation. At this time, the vortex wing is made so as not to protrude out of the disk.
또한 상기 승압임펠라(313)는 상기 베이스챔버(315)에도 구비되어 혼합체의 회전력을 상승시킬 수 있도록 이루어지는 것이 바람직하다.In addition, the boost impeller 313 is also provided in the base chamber 315 is preferably made to increase the rotational force of the mixture.
결과적으로 상기 혼합체는 베이스챔버(315) 중앙으로 유입되고, 승압임펠라(313)에 의해 다시 적층되는 승압챔버(311) 중앙으로 유입되며, 이 때 승압챔버(311) 하부에 구비되는 유로형성날개(311A)에 의해 회전력이 상승되며 유체가 중앙으로 유입되며 이러한 동작을 반복함에 따라 압력이 상승되는 효과를 얻을 수 있다.As a result, the mixture flows into the center of the base chamber 315 and flows into the center of the boosting chamber 311 which is stacked again by the boosting impeller 313, and at this time, a flow path forming wing provided under the boosting chamber 311 ( The rotational force is increased by 311A), the fluid is introduced into the center, and the pressure is increased by repeating this operation.
또한 도면에는 2개의 승압챔버(311)를 도시하였으나, 이는 하나의 실시예를 도시한 것으로서 2개 이상의 승압챔버(311)가 적층되는 것도 가능하다.In addition, although two boosting chambers 311 are shown in the drawing, this shows one embodiment, and two or more boosting chambers 311 may be stacked.
다시 상기 승압부재(31) 상부에는 믹싱부재(33)가 구비되어 유입되는 혼합체를 믹싱시키게 된다.The mixing member 33 is provided on the boosting member 31 to mix the inflowing mixture.
구체적으로 상기 믹싱부재(33)는 믹싱챔버(331)와 상기 믹싱챔버(331) 내부에 구비되는 믹싱임펠라(333)를 포함하여 이루어진다.In detail, the mixing member 33 includes a mixing chamber 331 and a mixing impeller 333 provided in the mixing chamber 331.
상기 믹싱챔버(331)는 상기 승압챔버(311)와 동일한 형상으로 이루어져 있으며, 상기 승압챔버(311)와 믹싱챔버(331)의 차이점으로는 상기 믹싱챔버(331)의 하부에는 승압챔버(311) 하부에 구비되는 유로형성날개(311A)가 구비되지 않는다는 점이다.The mixing chamber 331 has the same shape as the boosting chamber 311, and as a difference between the boosting chamber 311 and the mixing chamber 331, the boosting chamber 311 is located below the mixing chamber 331. The flow path forming wing 311A provided in the lower portion is not provided.
이는 상기 믹싱챔버(331)는 승압의 효과보단 믹싱의 효과를 보기 위한 것으로서, 믹싱챔버(331) 중앙으로 혼합체를 보낼 때 회전력을 가하지 않기 위함이나, 이는 하나의 실시예를 도시한 것으로, 승압효과를 함께 나타내기 위해 유로형성날개(311A)를 구비할 수도 있다.This is because the mixing chamber 331 is to see the effect of the mixing rather than the effect of the boost, in order not to apply a rotational force when sending the mixture to the center of the mixing chamber 331, which shows one embodiment, the boost effect It may be provided with a flow path forming wing (311A) to show together.
또한 상기 믹싱챔버(331) 내부에는 믹싱임펠라(333)가 구비되어 있는데,In addition, a mixing impeller 333 is provided inside the mixing chamber 331.
상기 믹싱임펠라(333)는 구동홀(333AB)이 구비되는 디스크(333A)와 상기 디스크(333A) 양면에 구비되는 와류돌기(333B)로 구성된다.The mixing impeller 333 includes a disk 333A provided with a driving hole 333AB and a vortex protrusion 333B provided on both surfaces of the disk 333A.
상기 믹싱임펠라(333)는 상기 승압임펠라(313)와 동일한 형상의 와류돌기(333B)를 갖고 있고, 상기 와류돌기(333B)에는 사선부(333BA)와 와류날개(333BB)가 승압임펠라(313)와 동일하게 형성되되, 믹싱임펠라(333)는 디스크(333A)가 단일로 구성되고, 와류날개(333BB)가 디스크 외부로 돌출되어 있으며, 상기 믹싱임펠라(333)의 와류돌기(333B)는 디스크(333A) 양면에 구비되는 것이 특징이다.The mixing impeller 333 has a vortex protrusion 333B having the same shape as the boost impeller 313, and the vortex protrusion 333B has an oblique portion 333BA and a vortex wing 333BB to boost the impeller 313. Is formed in the same manner, the mixing impeller 333 is composed of a single disk 333A, the vortex wing 333BB protrudes out of the disk, the vortex protrusion 333B of the mixing impeller 333 is a disk ( 333A) is provided on both sides.
상기 디스크(333A) 양면에 구비되는 와류돌기(333B)는 서로 반대 방향의 나선형을 이루고 있어, 믹싱임펠라(333)의 회전에 따라, 디스크(333A) 상부와 하부의 혼합체의 회전방향을 반대로 하여 서로 충돌하여 섞일 수 있도록 구성된다.(여기서 상부와 하부는 도 1을 기준으로 한다.)The vortex protrusions 333B provided on both sides of the disk 333A form spirals in opposite directions to each other. As the mixing impeller 333 rotates, the rotation directions of the mixture of the upper and lower portions of the disk 333A are reversed to each other. It is configured to be mixed by collision (where the upper and lower parts are based on FIG. 1).
즉, 이러한 충돌에 의해 혼합체를 이루는 혼합체는 보다 효율적으로 혼합될 수 있으며, 이러한 과정이 반복됨에 따라 혼합률을 향상시킬 수 있다.That is, the mixture constituting the mixture by such a collision can be mixed more efficiently, and the mixing rate can be improved as this process is repeated.
아울러 상기 믹싱챔버(331)도 도면에는 2개를 도시하였으나 복수개로 구비될 수 있으며,In addition, although two mixing chambers 331 are shown in the drawing, they may be provided in plurality.
상기 믹싱부재(33)와 승압부재(31)의 순서가 뒤바뀌는 것도 가능하며, 각각의 챔버가 서로 엇갈려 구성될 수 있으며, 이에 권리범위를 제한해석해서는 안된다.It is also possible to reverse the order of the mixing member 33 and the boosting member 31, each chamber may be configured to cross each other, this should not be limited to the scope of rights.
나아가 이렇게 케이싱(30)을 통하여 승압되고 혼합된 혼합체는 배출부(15)를 통하여 하우징(10) 외부로 빠져나가게 되는데, 이 때 상기 배출부(15)에는 하향 경사지게 사선형으로 이루어지는 복수개의 믹싱돌기(151)를 더 구비하여, 혼합체가 낙하하면서 상기 믹싱돌기(151)에 부딪혀 혼합률을 더욱 향상시키도록 하는 것이 바람직하며, 하향 경사지게 사선형으로 구성하여 혼합체의 낙하를 방해하지 않도록 이루어진다.Furthermore, the mixture, which is pressurized and mixed through the casing 30, is discharged to the outside of the housing 10 through the discharge part 15. At this time, the discharge part 15 has a plurality of mixing protrusions formed in an oblique downward shape. It is further provided with a 151, it is preferable to further improve the mixing ratio by hitting the mixing protrusion 151 while the mixture falls, it is configured to be inclined downward obliquely to prevent falling of the mixture.
또한 본 발명에서 상기 구동모터(21)에 전원을 인가하는 전원부와, 구동모터(21)의 동작을 제어하기 위한 제어부에 있어서, 이러한 제어신호 고주파에 의한 영향, 전원부의 강한 전계장에 의한 간섭, 외부 환경에 의한 영향 등에 의해 노이즈가 유입될 가능성이 있다.In the present invention, the power supply unit for supplying power to the drive motor 21, and the control unit for controlling the operation of the drive motor 21, such as the influence of the control signal high frequency, interference by the strong electric field of the power supply unit, Noise may flow due to the influence of the external environment.
제어신호에 유입된 노이즈는 제어신호의 전압 레벨을 급증 또는 급감시켜 각 구성의 불안정한 동작을 야기하고, 나아가 오작동 및 고장의 원인이 될 수 있다.Noise introduced into the control signal may increase or decrease the voltage level of the control signal, causing unstable operation of each component, and may also cause malfunction and failure.
본 발명은 이를 해결하기 위해, 도 4에 도시된 바와 같이, 제어신호의 전압레벨이 각 구성의 동작에 맞도록 조정하고, 제어신호에 유입된 노이즈를 검출 및 제거하여 제어스위치를 통한 안정된 동작 제어가 가능하도록 신호생성수단(5)을 추가로 도입하였다.In order to solve this problem, as shown in FIG. 4, the voltage level of the control signal is adjusted to match the operation of each component, and stable operation control through a control switch is detected and removed by noise introduced into the control signal. A signal generation means 5 was further introduced to enable this.
이하 첨부된 도 4 및 5를 참고하여 본 발명의 일 실시예에 따른 신호생성수단(5)에 대해 보다 상세하게 설명하기로 한다.Hereinafter, the signal generating means 5 according to an embodiment of the present invention will be described in detail with reference to FIGS. 4 and 5.
(설명의 편의를 위해 이하에서 소자 단위의 명명은 구분하지 않았다. 따라서 각 소자가 포함되는 해당 회로를 통해 유추하거나 또는 도면참조부호를 통해 구분지어 해석하는 것이 바람직하다.)(Names of device units are not distinguished for convenience of description. Therefore, it is preferable to infer through the circuits in which each device is included or to interpret them separately by reference numerals.)
도 5에 도시된 바와 같이, 신호생성수단(5)은 제어신호의 전압 레벨을 기 설정된 레벨로 조정하는 레벨조정부(51), 제어신호에 유입된 노이즈를 검출하는 노이즈검출부(52), 노이즈를 제거하는 필터링부(54) 및, 노이즈 검출 시 필터링부(54)를 구동시키는 필터구동부(53)를 포함하여 이루어진다.As shown in FIG. 5, the signal generating means 5 includes a level adjusting unit 51 for adjusting the voltage level of the control signal to a predetermined level, a noise detecting unit 52 for detecting noise introduced into the control signal, and noise. And a filter driver 53 for driving the filtering unit 54 when noise is detected.
도면을 참고하여 각 부 별로 살펴보면, 먼저 제어신호의 전압 레벨을 기 설정된 레벨로 조정하는 레벨조정부(51)는 동작전원을 공급하는 스위칭회로(51), 제어신호를 입력받는 입력단회로(512), 제어신호의 레벨 조정 동작을 안정화시키는 접지단회로(513), 제어신호를 기 설정된 레벨로 조정하고 출력하는 출력단회로(514)를 포함하여 이루어진다.Referring to the drawings by reference to each part, first, the level adjusting unit 51 for adjusting the voltage level of the control signal to a predetermined level is the switching circuit 51 for supplying the operating power, the input terminal circuit 512 for receiving the control signal, And a ground end circuit 513 for stabilizing the level adjusting operation of the control signal, and an output end circuit 514 for adjusting and outputting the control signal to a predetermined level.
보다 구체적으로, 스위칭회로(51)는 입력된 제어신호의 전압 레벨에 따라 출력단회로(514)를 구성하는 npn트랜지스터(Q101)의 동작 여부를 결정한다. 구체적인 스위칭회로(51)의 구성의 도시 및 설명은 생략하나 당업자라면 얼마든지 이해하고 추론하여 실시할 수 있을 것이다.More specifically, the switching circuit 51 determines whether the npn transistor Q101 constituting the output terminal circuit 514 is operated according to the voltage level of the input control signal. Although the illustration and description of the configuration of the specific switching circuit 51 is omitted, those skilled in the art will be able to understand and reason as many as possible.
다음으로, 입력단회로(512)는 제어신호가 입력되는 입력단에 연결된 캐패시터(C101) 및 일단은 캐패시터(C101)에 연결되고 타단은 트랜지스터(Q101)의 베이스에 연결되면서 상호 병렬을 이루는 두 저항(R11)(R12)을 포함하여 이루어진다.Next, the input terminal circuit 512 is a capacitor (C101) connected to the input terminal to which the control signal is input and one end is connected to the capacitor (C101), the other end is connected to the base of the transistor (Q101) two resistors (R11) in parallel with each other (R12) is made.
다음으로, 접지단회로(513)는 트랜지스터(Q101)의 이미터와 그라운드 사이에 배치되고 직렬 연결된 캐패시터(C102) 및 저항(R105)과 이에 병렬 연결된 저항(R06)으로 이루어진다.Next, the ground terminal circuit 513 is disposed between the emitter and the ground of the transistor Q101 and includes a capacitor C102 and a resistor R105 connected in series and a resistor R06 connected in parallel thereto.
다음으로, 출력단회로(514)는 npn트랜지스터(Q101)와 트랜지스터(Q101)의 컬렉터 단에 연결된 두 병렬 저항(R103)(R104) 및 캐패시터(C103)를 포함하여 이루어진다. 특히 두 병렬 저항(R103)(R104)은 입력단회로(512)의 저항(R101)과 연결된다.Next, the output terminal circuit 514 includes two parallel resistors R103 and R104 and a capacitor C103 connected to the npn transistor Q101 and the collector terminal of the transistor Q101. In particular, the two parallel resistors R103 and R104 are connected to the resistor R101 of the input terminal circuit 512.
상기 구성으로 이루어진 레벨조정부(51)는 제어신호의 전압 레벨이 기 설정된 전압 레벨보다 낮을 경우 스위칭회로(511)를 통해 트랜지스터(Q101)에 전원을 공급하여 트랜지스터(Q101)를 구동시키고, 이를 통해 제어신호의 전압 레벨을 기 설정된 전압 레벨만큼 상승시킨다.When the voltage level of the control signal is lower than the preset voltage level, the level adjusting unit 51 configured as described above supplies power to the transistor Q101 through the switching circuit 511 to drive the transistor Q101, thereby controlling the voltage level. The voltage level of the signal is raised by a predetermined voltage level.
또한 레벨조정부(51)는 제어신호의 전압 레벨이 기 설정된 전압 레벨보다 높은 경우 스위칭회로(511)를 통해 트랜지스터(Q101)에 인가되는 전원을 차단하여 트랜지스터(Q101)의 동작을 멈추게 하고, 이를 통해 제어신호의 전압 레벨을 기 설정된 전압 레벨만큼 하강시킨다.In addition, when the voltage level of the control signal is higher than the preset voltage level, the level adjusting unit 51 stops the operation of the transistor Q101 by cutting off the power applied to the transistor Q101 through the switching circuit 511. The voltage level of the control signal is lowered by the preset voltage level.
이 때 입력단회로(512), 접지단회로(513) 및 출력단회로(514)의 저항(R101 내지 R106)과 캐패시터(C101 내지 C103)는 트랜지스터(Q101)의 이득을 결정하여 설정 전압 레벨을 세팅하는데, 특히 입력단회로(512)의 캐패시터(C101)는 입력되는 제어신호의 직류 성분을 제거하고, 출력단회로(514)의 캐패시터(C103)는 조정된 레벨을 갖는 제어신호의 직류 성분을 제거할 수 있다.At this time, the resistors R101 to R106 and the capacitors C101 to C103 of the input terminal circuit 512, the ground terminal circuit 513, and the output terminal circuit 514 determine the gain of the transistor Q101 to set the set voltage level. In particular, the capacitor C101 of the input terminal circuit 512 may remove the DC component of the input control signal, and the capacitor C103 of the output terminal circuit 514 may remove the DC component of the control signal having the adjusted level. .
다음 도면에 도시된 바와 같이, 제어신호에 유입된 노이즈를 검출하는 노이즈검출부(52)는 레벨조정부(51)의 출력단에 연결되어 제어신호를 1차 증폭하는 제1증폭회로(521), 제1증폭회로(521)에 연결되어 증폭된 제어신호를 2차 증폭하는 제2증폭회로(522), 제2증폭회로(522)에 연결되어 제어신호에 포함된 노이즈를 검출하는 검출회로(523) 및, 검출회로(523)의 출력단에 구비되어 전류 및 노이즈의 역류를 방지하는 역류방지회로(524)를 포함하여 이루어진다.As shown in the following figure, the noise detector 52 for detecting the noise introduced into the control signal is connected to the output terminal of the level adjusting unit 51, the first amplification circuit 521, the first amplification of the control signal, the first A second amplifying circuit 522 connected to the amplifying circuit 521 to second amplify the amplified control signal, a detection circuit 523 connected to the second amplifying circuit 522 to detect noise included in the control signal, and And a backflow prevention circuit 524 provided at an output terminal of the detection circuit 523 to prevent backflow of current and noise.
보다 구체적으로, 제1증폭회로(521)는 앰프(A101)와, 일단은 앰프(A101)의 (+)단에 연결되고 타단은 레벨조정부(51)의 출력단에 연결된 저항(R107), 일단은 앰프(A101)의 (+)단에 연결되고 타단은 그라운드에 연결되며 상호 병렬 배치된 저항(R108) 및 캐패시터(C104), 앰프(A101)의 (-)단과 그라운드 사이에 배치된 저항(R110), 그리고 앰프(A101)의 (-)단과 출력단 사이에 개재되고 상호 병렬 배치된 저항(R109) 및 캐패시터(C105)를 포함하여 이루어진다.More specifically, the first amplifier circuit 521 is connected to the amplifier A101, one end of which is connected to the positive terminal of the amplifier A101, and the other end of which is connected to the output terminal of the level adjusting unit 51, and one end of which is connected to the amplifier A101. A resistor (R110) and a capacitor (C104) connected to the (+) end of the amplifier (A101) and the other end connected to the ground and arranged in parallel with each other, and a resistor (R110) disposed between the (-) end of the amplifier (A101) and the ground. And a resistor (R109) and a capacitor (C105) interposed in parallel between the (-) terminal and the output terminal of the amplifier A101.
제2증폭회로(522)는 앰프(A102)와, 앰프(A102)의 (-)단에 연결된 캐패시터(C106), 이 캐패시터(C106)에 연결되고 일단이 레벨조정부(51)의 출력단에 연결된 저항(R111), 상기 캐패시터(C106)에 연결되고 일단이 그라운드와 연결되며 상호 병렬 배치된 저항(R112) 및 캐패시터(C107), 그리고 앰프(A102)의 (-)단과 출력단 사이에 개재되고 상호 병렬 배치된 저항(R113) 및 캐패시터(C108)를 포함하여 이루어진다.The second amplification circuit 522 is a capacitor (C106) connected to the amplifier (A102), the (-) terminal of the amplifier (A102), a resistor connected to the capacitor (C106) and one end thereof is connected to the output terminal of the level adjuster (51). (R111), a resistor (R112) and a capacitor (C107) connected to the capacitor (C106) and one end connected to the ground and disposed in parallel with each other, and interposed between the (-) terminal and the output terminal of the amplifier (A102) and arranged in parallel to each other. Resistor R113 and capacitor C108.
또한 제2증폭회로(522)의 (+)단은 제1증폭회로(521)의 출력단에 연결된 것을 특징으로 한다.In addition, the positive terminal of the second amplifier circuit 522 is characterized in that it is connected to the output terminal of the first amplifier circuit 521.
이러한 제1증폭회로(521) 및 제2증폭회로(522)는 제어신호를 증폭시켜 노이즈의 검출이 보다 확실하게 이루어질 수 있도록 한다.The first amplifying circuit 521 and the second amplifying circuit 522 amplify the control signal so that noise can be detected more reliably.
다음으로, 검출회로(523)는 제1비교기(A103) 및 제2비교기(A104)를 포함하여 이루어지는데, 제1비교기(A103)의 (+)단에는 일단이 레벨조정부(51)의 출력단에 연결된 저항(R115)과, 일단이 그라운드에 연결되며 병렬 배치된 저항(R117) 및 캐패시터(C110)가 연결되고, 제1비교기(A103)의 (-)단에는 제2증폭회로(522)의 앰프(A102)와 제2비교기(A104)의 (+)단이 연결된다.Next, the detection circuit 523 includes a first comparator A103 and a second comparator A104. One end of the first comparator A103 is connected to an output terminal of the level adjuster 51. The connected resistor R115, one end of which is connected to ground, and a resistor R117 and a capacitor C110 arranged in parallel are connected, and an amplifier of the second amplifier 522 is connected to the negative terminal of the first comparator A103. A102 and a positive terminal of the second comparator A104 are connected.
또한 제2비교기(A104)의 (+)단은 제1비교기(A103)의 (-)단과 연결되고, 제2비교기(A104)의 (-)단에는 일단이 레벨조정부(51)의 출력단에 연결된 저항(R114)과, 일단이 그라운드에 연결되며 병렬 배치된 저항(R116) 및 캐패시터(C109)가 연결된다.In addition, the (+) end of the second comparator A104 is connected to the (-) end of the first comparator A103, and one end of the second comparator A104 is connected to the output end of the level adjuster 51. A resistor R114 and one end thereof are connected to ground, and a resistor R116 and a capacitor C109 disposed in parallel are connected to each other.
따라서 제1비교기(A103)는 하이패스필터로, 제2비교기(A104)는 로우패스필터로 동작하여 설정된 레벨 기준 범위에 해당하는 노이즈 신호를 검출하여 출력한다. Accordingly, the first comparator A103 operates as a high pass filter and the second comparator A104 operates as a low pass filter to detect and output a noise signal corresponding to a set level reference range.
특히 이러한 노이즈 신호의 레벨 기준 범위 설정은 제1비교기(A103)의 (+)단에 연결된 저항(R115)(R117) 및 캐패시터(C110), 제2비교기(A104)의 (-)단에 연결된 저항(R114)(R116) 및 캐패시터(C109)의 값을 조절함으로써 얻을 수 있고, 이를 위해 두 저항(R116)(R117)을 가변저항으로 구성하는 것도 가능하다.In particular, the level reference range setting of the noise signal includes the resistors R115 and R117 connected to the (+) end of the first comparator A103 and the resistors connected to the (-) end of the capacitor C110 and the second comparator A104. It can be obtained by adjusting the values of (R114) (R116) and capacitor (C109), it is also possible to configure the two resistors (R116) (R117) as a variable resistor.
다음으로, 역류방지회로(524)는 검출회로(523)의 제1비교기(A103) 및 제2비교기(A104)의 출력단에 각각 연결된 역방향 다이오드들(D101)(D102)로 이루어진다.Next, the backflow prevention circuit 524 includes reverse diodes D101 and D102 connected to output terminals of the first comparator A103 and the second comparator A104 of the detection circuit 523, respectively.
이러한 역류방지회로(524)는 검출회로(523)를 통과하는 전류가 역류하여 재진입하지 않도록 하고, 후술하는 필터구동부(53)로부터 노이즈가 유입되지 않도록 하는 역할을 수행한다.The reverse flow prevention circuit 524 serves to prevent the current flowing through the detection circuit 523 from flowing back and re-entering and preventing noise from flowing from the filter driver 53 to be described later.
다음 도면에 도시된 바와 같이, 노이즈 검출 시 필터링부(54)를 구동시키는 필터구동부(53)는 노이즈검출부(52)의 출력단에 연결된 딜레이회로(531), 딜레이회로(531) 출력단에 연결되고 구동신호를 생성하는 구동회로(532), 안정된 동작점을 제공하는 바이어스로회로, 구동회로(532) 및 바이어스회로(533)에 연결되어 구동신호에 의해 구동하는 릴레이회로(534)를 포함하여 이루어진다.As shown in the following figure, the filter driver 53 for driving the filtering unit 54 when the noise is detected is connected to the output of the delay circuit 531, the delay circuit 531 connected to the output terminal of the noise detector 52 and driven A driving circuit 532 for generating a signal, a bias circuit for providing a stable operating point, a relay circuit 534 connected to the driving circuit 532 and a bias circuit 533 and driven by a driving signal.
보다 구체적으로, 딜레이회로(531)는 검출회로(523)의 출력단에 연결되고, 상호 병렬을 이루는 저항(R118)과 역방향 다이오드(D103)로 이루어진다.More specifically, the delay circuit 531 is connected to the output terminal of the detection circuit 523 and includes a resistor R118 and a reverse diode D103 which are in parallel with each other.
이러한 딜레이회로(531)는 릴레이회로(534)가 빠르게 온/오프를 반복하여 부품의 수명이 단축되는 것을 방지하기 위한 것으로, 한 번 릴레이회로(534)가 동작하고 난 후에는 일정시간동안 릴레이회로(534)를 오프시키지 않으며 노이즈 검출 시 마다 다시 시간을 리셋시켜, 딜레이 설정을 통한 안정적 구동을 제공한다.The delay circuit 531 is for preventing the relay circuit 534 from repeating on / off quickly to prevent shortening the lifespan of the components. Once the relay circuit 534 has been operated, the relay circuit 534 is operated for a predetermined time. It does not turn off the 534 and resets the time every time noise is detected, thereby providing stable driving through delay setting.
다음으로, 구동회로(532)는 제1앰프(A105), 제2앰프(A106) 및 트랜지스터(Q102), 그리고 다수의 저항(R119 내지 R126) 및 캐패시터(C111 내지 C113)로 이루어지는데, 여기에서 트랜지스터(Q102)의 컬렉터는 릴레이회로(534)에, 에미터는 그라운드에, 베이스는 제2앰프(A106)의 출력단에 연결된다.Next, the driving circuit 532 is composed of a first amplifier (A105), a second amplifier (A106) and a transistor (Q102), and a plurality of resistors (R119 to R126) and capacitors (C111 to C113), where The collector of transistor Q102 is connected to the relay circuit 534, the emitter to ground, and the base to the output of the second amplifier A106.
또한 제1앰프(A105)의 (+)단에는 일단이 노이즈검출부(52)의 출력단과 연결된 저항(R119)과, 일단이 그라운드에 연결되며 병렬 배치된 저항(R120) 및 캐패시터(C111)가 병렬로 연결된다.In addition, a resistor R119 connected at one end of the first amplifier A105 to an output terminal of the noise detector 52 and a resistor R120 and a capacitor C111 arranged at one end of the first amplifier A105 and connected in parallel to the ground are parallel to each other. Leads to.
아울러 제1앰프(A105)의 (-)단에는 딜레이회로(531)의 출력단이 연결된다.In addition, the output terminal of the delay circuit 531 is connected to the negative terminal of the first amplifier A105.
또한 제2앰프(A106)의 (+)단에는 바이어스회로(533)와 제1앰프(A105)의 출력단이 연결되고, 특히 제1앰프(A105)의 출력단과 제2앰프(A106)의 (+)사이에는 역방향 다이오드(D104)가 개재된 것을 특징으로 한다.In addition, a bias circuit 533 and an output terminal of the first amplifier A105 are connected to the (+) terminal of the second amplifier A106, and in particular, an output terminal of the first amplifier A105 and (+) of the second amplifier A106. ), A reverse diode D104 is interposed therebetween.
아울러 제2앰프(A106)의 (-)단에는 저항(R122)과, 일단이 딜레이회로(531)의 출력단에 연결된 저항(R123)과, 일단이 각각 그라운드와 연결된 저항(R124) 및 캐패시터(C112)가 병렬로 연결된다.In addition, a resistor (R122) at one end of the second amplifier (A106), a resistor (R123) connected at one end to an output terminal of the delay circuit 531, a resistor (R124) and a capacitor (C112) connected at one end to ground, respectively. ) Are connected in parallel.
다음으로, 바이어스회로(533)는 일단은 릴레이회로(534)에 타단은 구동회로(532)의 제1앰프(A105)의 출력단 및 제2앰프(A106)의 (+)에 연결되고, 상호 병렬을 이루는 두 저항(R125)(R126) 및 캐패시터(C113)로 이루어진다.Next, the bias circuit 533 is first connected to the relay circuit 534, the other end is connected to the output terminal of the first amplifier (A105) of the drive circuit 532 and (+) of the second amplifier (A106), parallel to each other It consists of two resistors R125 and R126 and a capacitor C113.
릴레이회로(534)는 일반적으로 널리 알려진 구성으로, 간략하게 생략하여 표현하여도 통상의 기술자가 이해하는데 무리가 없을 것이다.The relay circuit 534 is generally a well-known configuration, and will be easily understood by those skilled in the art, even if briefly omitted.
상기 구성으로 이루어진 필터구동부(53)의 동작을 구체적으로 설명하면, 바이어스회로(533)는 구동회로(532)의 제1앰프(A105) 및 제2앰프(A106)에 인가되는 전압의 동작점을 설정한다. 이에 따라 바이어스회로(533)에 의해 결정된 전압이 제1앰프(A105)와 제2앰프(A106)에 인가된다.Specifically, the operation of the filter driver 53 having the above configuration will be described. The bias circuit 533 may determine an operating point of a voltage applied to the first amplifier A105 and the second amplifier A106 of the driving circuit 532. Set it. Accordingly, the voltage determined by the bias circuit 533 is applied to the first amplifier A105 and the second amplifier A106.
또한 제2앰프(A106)의 (-)단에 연결된 저항(R122)(R123)(R124)에 전압이 인가되면 제2앰프(A106)는 구동 대기 상태로 전환된다.In addition, when a voltage is applied to the resistors R122, R123, and R124 connected to the negative terminal of the second amplifier A106, the second amplifier A106 is switched to a driving standby state.
이 때 노이즈검출부(52)로부터 딜레이회로(531)와 제1앰프(A105) 그리고 역방향 다이오드(D104)를 통해 작동신호(노이즈검출부(52)가 노이즈를 검출한 후 출력하는 신호)가 주어지면 구동 대기 상태인 제2앰프(A106)가 구동하여 트랜지스터(Q102)를 작동시키고, 트랜지스터(Q102)는 릴레이회로(534)를 구동시킨다.At this time, when the operation signal (the signal detected by the noise detector 52 detects and outputs the noise) is supplied from the noise detector 52 through the delay circuit 531, the first amplifier A105, and the reverse diode D104, driving is performed. The second amplifier A106 in the standby state is driven to operate the transistor Q102, and the transistor Q102 drives the relay circuit 534.
이 후 릴레이회로(534)는 필터링부(54)를 구동하여 제어신호의 노이즈를 제거하게 된다.Thereafter, the relay circuit 534 drives the filtering unit 54 to remove noise of the control signal.
다음 도면에 도시된 바와 같이, 릴레이회로(534)에 의해 구동되고 노이즈를 제거하는 필터링부(54)는 릴레이회로(534)로부터 구동신호를 입력받고, 제어신호를 입력받는 신호입력회로(541), 신호입력회로(541)와 연결되어 제어신호에 포함된 노이즈를 제거하는 메인필터회로(542) 및, 메인필터회로(542)의 출력단에 연결되어 제어신호에 포함된 잔존 노이즈를 제거하는 서브필터회로(543)를 포함하여 이루어진다.As shown in the following figure, the filtering unit 54 driven by the relay circuit 534 and removes the noise receives a driving signal from the relay circuit 534, the signal input circuit 541 for receiving a control signal A main filter circuit 542 connected to the signal input circuit 541 to remove noise included in the control signal, and a sub filter connected to an output terminal of the main filter circuit 542 to remove residual noise included in the control signal. Circuit 543.
보다 구체적으로, 신호입력회로(541)는 필터구동부(53)의 릴레이회로(534)에 연결되어 필터링회로(542)(543)의 구동을 위한 구동신호를 입력받는다. 또한 제어신호를 입력받는다. 아울러 제어신호에 노이즈가 검출되지 않는 경우, 필터링회로(542)(543)를 거치지 않고 바로 제어신호를 출력할 수 있도록 출력단을 구비하고 있다.More specifically, the signal input circuit 541 is connected to the relay circuit 534 of the filter driver 53 to receive a driving signal for driving the filtering circuits 542 and 543. Also receives a control signal. In addition, when noise is not detected in the control signal, an output terminal is provided so that the control signal can be directly output without passing through the filtering circuits 542 and 543.
이러한 신호입력회로(541)는 일 예로, 멀티플랙서와 같은 선택기로 이루어져, 구동신호를 기준으로 하여 메인필터회로(542)의 입력단이나 제어신호를 출력하는 출력단, 즉 두 경로를 선택하여 입력된 제어신호를 전송하도록 구비되는 것이 바람직하다. 이러한 신호입력회로(541)와 관련한 도면의 도시 및 구체적인 설명은 생략하나, 통상의 기술자라면 얼마든지 이해하고 추론하여 실시할 수 있을 것이다.For example, the signal input circuit 541 includes a selector such as a multiplexer. The signal input circuit 541 is an input terminal of the main filter circuit 542 or an output terminal for outputting a control signal, that is, two paths are selected based on a driving signal. It is preferably provided to transmit the control signal. Although illustration and detailed description of the drawings related to the signal input circuit 541 is omitted, those skilled in the art will be able to understand and infer any number.
다음으로, 메인필터회로(542)는 신호입력회로(541)의 출력단에 연결된 순방향 다이오드(D105), 이에 직렬 연결되고 상호 병렬을 이루는 저항(R127) 및 캐패시터(C114), 이에 직렬로 연결된 캐패시터(C115) 및 순방향 다이오드(D106)를 포함하여 이루어진다.Next, the main filter circuit 542 includes a forward diode D105 connected to an output terminal of the signal input circuit 541, a resistor R127 and a capacitor C114 connected in series and parallel to each other, and a capacitor connected in series thereto. C115) and forward diode D106.
동작 과정을 설명하면, 순방향 다이오드(D105)는 전류의 일 방향 흐름을 차단하여, 메인필터회로(542)로부터 신호입력회로(541)로 전류가 역류하는 것을 차단하고, 상호 병렬 연결된 저항(R127) 및 캐패시터(C114)는 제어신호에 포함된 노이즈를 제거한다. 이에 연결된 캐패시터(C115) 및 다이오드(D106)는 노이즈 제거 효율을 보다 높여준다.Referring to the operation process, the forward diode D105 blocks the flow of current in one direction, blocks the current from flowing back from the main filter circuit 542 to the signal input circuit 541, and the resistor R127 connected in parallel with each other. The capacitor C114 removes noise included in the control signal. The capacitor C115 and the diode D106 connected thereto further increase the noise removal efficiency.
다음으로, 메인필터회로(542)의 출력단에 연결되어 잔존 노이즈를 제거하는 서브필터회로(543)는 앰프(A107)와 제1 및 제2트랜지스터(Q103)(Q104), 그리고 바이어싱된 저항(R128 내지 R135) 및 캐패시터(C116, C117)를 포함하여 이루어진다.Next, the sub-filter circuit 543 connected to the output terminal of the main filter circuit 542 to remove residual noise includes an amplifier A107, first and second transistors Q103 and Q104, and a biased resistor ( R128 to R135) and capacitors C116 and C117.
이러한 서브필터회로(543)를 살펴보면, 앰프(A107)의 (+)단에는 3개의 저항(R128)(R129)(R130)이 연결되어 있는데, 하나(R128)는 메인필터회로(542)의 출력단에 직렬로 연결되고, 나머지 둘(R129)(R130)은 이에 병렬로 연결되며, 앰프(A107)의 (+)단은 두개의 저항(R129)(R130) 사이에 연결된다.Referring to the sub-filter circuit 543, three resistors R128, R129, and R130 are connected to the positive terminal of the amplifier A107, and one R128 is an output terminal of the main filter circuit 542. Are connected in series, and the other two R129 and R130 are connected in parallel thereto, and the positive terminal of the amplifier A107 is connected between two resistors R129 and R130.
앰프(A107)의 (-)단에는 캐패시터(C116)와 이에 상호 병렬을 이루며 연결된 두개의 저항(R131)(R132) 및 기준 전압 입력단(Sref)이 연결되어 있는데, 두개의 저항(R131)(R132) 중 하나(R131)는 기준 전압 입력단에 직렬로 연결되고, 다른 하나(R132)는 그라운드에 연결되고, 캐패시터(C116)는 두개의 저항(R131)(R132) 사이에 병렬로 연결된다.A capacitor C116 and two resistors R131 and R132 and a reference voltage input terminal Sref connected to each other in parallel with the capacitor C116 are connected to the negative terminal of the amplifier A107. One R131 is connected in series to the reference voltage input terminal, the other R132 is connected to ground, and the capacitor C116 is connected in parallel between two resistors R131 and R132.
또한 앰프(A107)의 출력단에는 제1 및 제2트랜지스터(Q103)(Q104)가 연결되는데, 제1트랜지스터(Q103)와 앰프(A107) 사이에는 저항(R133)이 구비되어 앰프(A107)의 출력 전압을 일정 강하하여 제1 및 제2트랜지스터(Q103)(Q104)의 구동을 위한 동작점을 생성한다.In addition, first and second transistors Q103 and Q104 are connected to the output terminal of the amplifier A107. A resistor R133 is provided between the first transistor Q103 and the amplifier A107 to output the amplifier A107. The voltage is dropped to generate an operating point for driving the first and second transistors Q103 and Q104.
제1트랜지스터(Q103)는 npn트랜지스터로, 베이스는 상기한 앰프(A107)의 출력단과 연결되고, 에미터는 그라운드와 연결되고, 컬렉터는 제2트랜지스터(Q104)의 베이스와 연결된다.The first transistor Q103 is an npn transistor, the base is connected to the output terminal of the amplifier A107, the emitter is connected to ground, and the collector is connected to the base of the second transistor Q104.
제2트랜지스터(Q104)는 pnp트랜지스터로, 베이스는 상기한 바와 같이 제1트랜지스터(Q103)의 컬렉터와 연결되고, 컬렉터는 그라운드와 연결되고, 에미터는 제어신호 출력단에 연결된다.The second transistor Q104 is a pnp transistor. The base is connected to the collector of the first transistor Q103 as described above, the collector is connected to ground, and the emitter is connected to the control signal output terminal.
특히 제2트랜지스터(Q104)와 제어신호의 출력단 사이에는 직렬 배치된 두 저항(R134)(R135)과 둘 사이에 병렬 연결된 캐패시터(C117)가 구비된다.In particular, between the second transistor (Q104) and the output terminal of the control signal is provided with two resistors (R134) (R135) arranged in series and a capacitor (C117) connected in parallel between the two.
이러한 서브필터회로(543)의 동작을 설명하면, 먼저 앰프(A107)의 (-)단에 구비된 두 저항(R131)(R132) 및 캐패시터(C116)는 기준 전압 입력단(Sref)으로부터 입력된 신호를 통해 기준 전압을 생성한다. 이러한 기준 전압은 노이즈의 제거를 위한 기준이 되고, 기준 전압보다 높거나 낮은 전압 레벨은 모두 노이즈로 간주되어 제거된다.Referring to the operation of the sub-filter circuit 543, first, the two resistors (R131) (R132) and capacitor (C116) provided at the (-) terminal of the amplifier A107 is a signal input from the reference voltage input terminal (Sref). Generate a reference voltage through. This reference voltage serves as a reference for noise removal, and any voltage level higher or lower than the reference voltage is regarded as noise and removed.
다음으로 앰프의 (+)단에 구비된 세 개의 저항(R128)(R129)(R130)은 메인필터회로(542)를 통과한 제어신호의 전압 레벨을 기준 전압과 비교 가능하도록 강하시키는데, 메인필터회로(542)의 출력 전압 레벨에 따라 생략 가능하다.Next, three resistors R128, R129, and R130 provided at the positive end of the amplifier lower the voltage level of the control signal passed through the main filter circuit 542 to be comparable with the reference voltage. It may be omitted depending on the output voltage level of the circuit 542.
앰프(A107)는 비교기로 동작하여, 기준 전압 레벨과 제어신호의 레벨을 비교하여 잔존 노이즈의 여부를 확인한다.The amplifier A107 operates as a comparator, and compares the reference voltage level with the level of the control signal to check whether there is residual noise.
또한 서브필터회로(543)의 제1트랜지스터(Q103)와 제2트랜지스터(Q104)는 제어신호가 잔존 노이즈를 포함하여 기준 전압보다 순간적으로 높거나 낮을 때(일반적인 경우 노이즈에 의해 전압이 상승된다.) 온 되어 노이즈만큼 상승한 전압을 캐패시터(C117)에 충전시키고 이에 하강한 제어신호의 전압 레벨은 기준 전압 레벨만큼이 된다.In addition, the first transistor Q103 and the second transistor Q104 of the subfilter circuit 543 increase in voltage when the control signal is momentarily higher or lower than the reference voltage including residual noise (generally in case of noise). In this case, the capacitor C117 is charged with a voltage that is raised by the noise and the voltage level of the control signal dropped by the capacitor is equal to the reference voltage level.
이 후 제어신호의 전압 레벨이 기준 전압 레벨에 해당하면 제1트랜지스터(Q103) 및 제2트랜지스터(Q104)는 턴 오프되고, 이 후 캐패시터(C117)에 저장된 전압은 병렬 연결된 저항(R135)을 통해 방전되어 원상 복구 된다.After that, when the voltage level of the control signal corresponds to the reference voltage level, the first transistor Q103 and the second transistor Q104 are turned off, and then the voltage stored in the capacitor C117 is connected through the resistor R135 connected in parallel. It is discharged and restored to its original state.
이러한 필터링부(54)의 구성은 메인필터회로(542)를 통해 노이즈를 1차적으로 제거하고, 남은 잔존 노이즈와 순간 유입되는 노이즈를 서브필터회로(543)를 통해 2차적으로 제거하여 노이즈가 전혀 포함되지 않은 클린한 제어신호를 출력함으로써, 각 구성의 오작동 및 불량을 방지하는 효과를 제공한다.The configuration of the filtering unit 54 primarily removes the noise through the main filter circuit 542, and removes the remaining residual noise and the momentarily introduced noise through the sub filter circuit 543, thereby completely eliminating noise. By outputting a clean control signal that is not included, it provides an effect of preventing malfunction and failure of each component.
물론 필터링부(54)만을 구비하는 것도 가능하나, 상기한 레벨조정부(51)는 안정된 신호의 전압 레벨을 설정하여 주기 때문에 제어신호를 일정 레벨로 유지할 수 있도록 하고, 노이즈검출부(52)를 통해 제어신호를 증폭하여 보다 민감하게 노이즈를 검출해내고, 필터구동부(53)를 통해 필터링부(54)의 구동이 노이즈 검출에 따른 선택적으로 운용될 수 있도록 하여 필터링부(54)의 수명, 특히 필터링부(54)에 구비된 캐패시터(C114 내지 C117)의 수명을 연장시킨다.Of course, it is also possible to include only the filtering unit 54, but the level adjusting unit 51 is to set the voltage level of the stable signal, so that the control signal can be maintained at a constant level, and controlled by the noise detector 52 By amplifying the signal to detect noise more sensitively, the filter driving unit 53 allows the driving of the filtering unit 54 to be selectively operated according to the noise detection, so that the life of the filtering unit 54, in particular the filtering unit The life of the capacitors C114 to C117 provided at 54 is extended.
아울러 필터링부(54)가 항시 구동하지 않고, 노이즈 검출 여부에 따라 선택적 구동된다는 점은 전력 소모 감소에 있어서도 현저한 효과를 제공할 수 있다.In addition, the fact that the filtering unit 54 is not always driven and is selectively driven according to whether noise is detected may provide a remarkable effect in reducing power consumption.
또 이상에서 본 발명을 설명함에 있어 첨부된 도면을 참조하여 특정 형상과 구조 및 구성을 갖는 믹싱 기능이 구비된 펌프 어셈블리를 위주로 설명하였으나 본 발명은 당업자에 의하여 다양한 수정, 변경 및 치환이 가능하고, 이러한 수정, 변경 및 치환은 본 발명의 보호범위에 속하는 것으로 해석되어야 한다.In addition, in the above description of the present invention with reference to the accompanying drawings, a pump assembly having a mixing function having a specific shape, structure and configuration has been mainly described, but the present invention can be variously modified, changed and replaced by those skilled in the art, Such modifications, changes and substitutions should be interpreted as falling within the protection scope of the present invention.

Claims (4)

  1. 혼합체가 유입되는 유입부와, 상기 유입부로 유입된 혼합체를 혼합하는 혼합부 및 상기 혼합부에 의해 혼합된 혼합체가 배출되는 배출부가 구비되는 하우징;A housing including an inlet part through which the mixture is introduced, a mixing part mixing the mixture introduced into the inlet part, and a discharge part through which the mixture mixed by the mixing part is discharged;
    상기 하우징에 구비되는 구동모터와, 상기 구동모터에 연결되어, 상기 혼합부에 위치하는 샤프트를 포함하는 구동유닛;A drive unit including a drive motor provided in the housing and a shaft connected to the drive motor and positioned in the mixing unit;
    상기 혼합부에 구비되어 유입되는 혼합체를 승압시킨 후 혼합하여 상기 배출부로 이송하는 케이싱;A casing which is provided in the mixing part and pressurizes the mixture flowing therein and then mixes it and transfers the mixture to the discharge part;
    을 포함하여 이루어지되,Including but not limited to,
    상기 케이싱은 유입되는 혼합체의 압력을 승압하도록 복수개로 적층되는 승압챔버와, 상기 승압챔버 내부에 구비되어 샤프트의 회전에 의해 회전하는 승압입펠라로 이루어지는 승압부재와,The casing may include a boosting chamber including a plurality of boosting chambers stacked to increase the pressure of the inflow mixture, a boosting inlet fan disposed inside the boosting chamber and rotating by rotation of a shaft;
    상기 승압부재 상부에 구비되는 복수개의 믹싱챔버와, 상기 믹싱챔버 내부에 구비되어 와류를 형성하는 믹싱임펠라를 포함하는 믹싱부재를 포함하여 이루어지는 것을 특징으로 하는 믹싱 기능이 구비된 펌프 어셈블리.And a mixing member including a plurality of mixing chambers provided on the boosting member and a mixing impeller provided in the mixing chamber to form a vortex.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 승압임펠라는 The boost impeller
    샤프트가 체결되는 구동홀이 구비된 한 쌍의 디스크와 상기 디스크 사이에 복수개로 구비되어 유로를 형성하는 곡선형의 와류돌기를 포함하여 이루어지는 것을 특징으로 하는 믹싱 기능이 구비된 펌프 어셈블리.A pump assembly with a mixing function, characterized in that it comprises a pair of disks having a drive hole to which the shaft is fastened and a plurality of curved vortex protrusions are provided between the disk to form a flow path.
  3. 제 1 항에 있어서,The method of claim 1,
    상기 믹싱임펠라는The mixing impeller
    샤프트가 체결되는 구동홀이 구비된 디스크와, 상기 디스크 양면에 복수개로 구비되어 와류를 형성하는 곡선형의 와류돌기를 포함하여 이루어지는 것을 특징으로 하는 믹싱 기능이 구비된 펌프 어셈블리.A pump assembly with a mixing function, characterized in that it comprises a disk having a drive hole to which the shaft is coupled, and a plurality of curved vortex protrusions are provided on both sides of the disk to form a vortex.
  4. 제 2 항 또는 제 3 항에 있어서,The method of claim 2 or 3,
    상기 하우징의 배출부에는 하향 경사지게 사선형으로 이루어지는 복수개의 믹싱돌기가 더 구비되어 있는 것을 특징으로 하는 믹싱 기능이 구비된 펌프 어셈블리.The pump assembly with a mixing function, characterized in that the discharge portion of the housing is further provided with a plurality of mixing projections made of a diagonal inclined downward.
PCT/KR2016/014123 2015-12-21 2016-12-02 Pump assembly having mixing function WO2017111344A1 (en)

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KR101967534B1 (en) * 2017-06-30 2019-04-09 김영환 Emulgator unit for industrial lubricant production
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KR102338013B1 (en) * 2020-08-31 2021-12-10 아륭기공(주) Coolant pump with defoaming function

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KR920007308Y1 (en) * 1990-07-27 1992-10-12 세일기술산업 주식회사 Vortex device for multistage centrifugal pump
KR940001933A (en) * 1992-07-27 1994-02-16 이경진 Emulsion Mixing Pump
KR200388330Y1 (en) * 2005-03-22 2005-06-30 유환엔지니어링 주식회사 Ozone mixed type pump
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JP2012519247A (en) * 2009-02-28 2012-08-23 オーリコン レイボルド バキューム ゲーエムベーハー Multiple inlet vacuum pump

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