WO2017111021A1 - Recess forming device, and drug supplying device and drug packaging device equipped with same - Google Patents
Recess forming device, and drug supplying device and drug packaging device equipped with same Download PDFInfo
- Publication number
- WO2017111021A1 WO2017111021A1 PCT/JP2016/088386 JP2016088386W WO2017111021A1 WO 2017111021 A1 WO2017111021 A1 WO 2017111021A1 JP 2016088386 W JP2016088386 W JP 2016088386W WO 2017111021 A1 WO2017111021 A1 WO 2017111021A1
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- WO
- WIPO (PCT)
- Prior art keywords
- recess
- unit
- medicine
- prescription data
- molding die
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/003—Arrangements to enable adjustments related to the packaging material
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
- B65B47/02—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved with means for heating the material prior to forming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
- B65B47/04—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved by application of mechanical pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
- B65B47/08—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved by application of fluid pressure
- B65B47/10—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved by application of fluid pressure by vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/001—Arrangements to enable adjustments related to the product to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
- B65B9/04—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2210/00—Specific aspects of the packaging machine
- B65B2210/04—Customised on demand packaging by determining a specific characteristic, e.g. shape or height, of articles or material to be packaged and selecting, creating or adapting a packaging accordingly, e.g. making a carton starting from web material
Definitions
- the present invention relates to, for example, a recess forming device used in a medicine packaging device capable of performing blister packaging, a medicine supply device provided with the same, and a medicine packaging device.
- Patent Document 1 As a medicine packaging apparatus capable of performing blister packaging, for example, one described in Patent Document 1 can be cited.
- the drug packaging apparatus described in Patent Document 1 is an apparatus that performs packaging by storing tablets in a tray having a storage recess formed in advance and attaching a lid sheet.
- the tray used in the apparatus described in Patent Document 1 has, for example, a plurality of storage recesses whose capacity is set based on the size of the sheet used for forming the tray. For this reason, no consideration has been given to the relationship between the amount of medicine charged into each storage recess and the capacity of each storage recess. Therefore, for example, if there are many prescribed medicines, they may not be able to fit into each storage recess, and if there are few prescribed medicines, it may result in packaging with a lot of space. .
- an object of the present invention is to provide a recess forming device suitable for appropriately packaging a prescribed medicine, a medicine supply device provided with the same, and a medicine packaging device.
- a recess forming apparatus is a recess forming portion including a plurality of molds for forming a recess for containing a drug in a container film, each of the plurality of molds being A concave part forming part having different capacities of concave parts formed in the container film, a molding die switching part for switching a molding die used in the concave part forming part among the plurality of molding dies, and a prescription including information on prescription Based on the prescription data receiving unit that receives data and the prescription data received by the prescription data receiving unit, the molding die used in the recess forming unit is switched among the plurality of molding dies.
- a control unit for controlling the switching unit.
- the prescription data includes information on the amount of drug for a single dose, and the control unit relates to the amount of drug for a single dose in the prescription data received by the prescription data reception unit. Based on the information, the necessary capacity of the recess necessary for containing the medicine for one dose is derived, and the mold switching unit is controlled based on the derived necessary capacity.
- the mold to be used can be switched to a mold according to the derived required capacity among the plurality of molds.
- the prescription data includes information on prescriptions for multiple doses, and includes information on the amount of medicine for each dose, and the control unit receives the prescription data reception unit.
- the largest necessary capacity is derived from each of the necessary capacity of the recesses necessary to accommodate the medicine for each dosage, and the most derived
- the prescription data includes information on prescriptions for multiple doses, and includes information on the amount of medicine for each dose, and the control unit receives the prescription data reception unit. Based on the information about the amount of medicine for each dose in the prescription data, each of the necessary volumes of the recesses necessary to accommodate the medicine for each dose is derived, and based on each of the derived necessary volumes By controlling the molding die switching unit, the molding die used in the recess forming unit can be switched to a molding die corresponding to each of the derived required capacities in the plurality of molding dies. .
- control part can also derive
- medical agent supply apparatus which concerns on an example of the structure of this invention is equipped with the said recessed part formation apparatus and the chemical
- medical agent packaging apparatus which concerns on an example of the structure of this invention packages a chemical
- FIG. 1 It is a figure which shows the outline of a structure of a chemical
- FIG. 1 It is a block diagram which shows the structure of the recessed part formation apparatus.
- FIG. 1 It is a perspective view which shows the structural example (the 1) of the shaping
- FIG. 2 It is a perspective view which shows the structural example (the 2) of the shaping
- It is a flowchart which shows the operation
- the drug packaging device 1 of the present embodiment is a device that forms a drug package P by automatically packaging the drug M using the packaging sheet 3 and the lid sheet 4.
- the medicine packaging apparatus 1 includes a packaging sheet holding unit 11, a packaging sheet supply unit 12, a recess forming unit 13, a drug supply unit 14, a drug feeding unit 15, a lid sheet holding unit 16, a lid.
- a sheet supply unit 17, a lid sheet bonding unit 18, a cutting unit 19, and a printing unit 20 are provided. Each unit is controlled by the control unit 5.
- the packaging sheet holding unit 11 holds a flat packaging sheet (container film) 3.
- the packaging sheet 3 is a resin sheet.
- As the packaging sheet 3 of the present embodiment for example, a thermoplastic resin sheet is used.
- the packaging sheet 3 has a long band shape, and is held in a wrapping roll-like body 3 a so as to be drawable by the packaging sheet holding unit 11.
- the dimension in the width direction of the packaging sheet 3 is a dimension that allows one recess 31 to be formed.
- the flat packaging sheet 3 is not limited to a long belt shape, but is a rectangular shape in plan view (short), and is configured such that a plurality of packaging sheets 3 are stacked on the packaging sheet holding portion 11. You can also Moreover, the packaging sheet 3 of this embodiment is transparent. For this reason, it is easy to visually recognize the medicine M stored in the recess 31 in the state after packaging. In the present embodiment, a transparent packaging sheet 3 is used, but the packaging sheet 3 is not necessarily transparent.
- the packaging sheet 3 may be translucent or opaque, for
- the packaging sheet 3 in a rolled state can be held by the packaging sheet holding unit 11.
- the packaging sheet 3 having a rectangular shape in plan view can be configured to be stacked and held on the packaging sheet holding unit 11. That is, the packaging sheet holding part 11 can hold the packaging sheet 3 in an amount sufficient to form a large number of medicine packaging bodies P at a time. For this reason, it is not necessary to set the trays having the storage recesses one by one as in the prior art. For this reason, the operator of the medicine packaging apparatus is freed from complicated work.
- the “flat” includes a form in which irregularities and patterns that do not hinder the formation of the concave portion 31 by the concave portion forming portion 13 described later are formed.
- the packaging sheet supply unit 12 takes out the packaging sheet 3 from the packaging sheet holding unit 11 and supplies it in the longitudinal direction.
- the packaging sheet 3 is supplied while the tension is adjusted by a plurality of rollers 121... 121 as shown. Since a driving force is transmitted to some rollers (not shown) provided immediately upstream of the below-described cutting portion 19, the packaging sheet 3 is pulled. For this reason, the packaging sheet 3 is taken out from the packaging sheet holding unit 11.
- the supply of the packaging sheet 3 is stopped when the recess 31 is formed in the packaging sheet 3 by a molding die 133 described later. For this reason, the supply is made intermittently. Since the packaging sheet supply unit 12 can automatically form the packaging sheet 3 that is supplied and then the medicine M can be charged, the packaging sheet can be easily packaged.
- the means for taking out the packaging sheet 3 is not limited to a roller.
- a means for taking out the packaging sheet 3 for example, a means for sandwiching and pulling the packaging sheet 3 may be employed. Further, as this means, various means such as an arm and a rubber plate can be adopted.
- the packaging sheet supply unit 12 is configured so that the packaging sheet 3 can be taken out from the packaging sheet holding unit 11 one by one.
- the recess forming part 13 constitutes a part of the recess forming apparatus X and forms a plurality of recesses 31... 31 at predetermined intervals in the longitudinal direction on the packaging sheet 3 supplied by the packaging sheet supply part 12. To do.
- the formed recesses 31 can contain the medicine M.
- the recess forming part 13 includes a hot plate 131, a receiving part 132, and a molding die 133.
- a plurality of molding dies 133... 133 having at least different shapes of the female dies 133 a are provided so that the concave portions 31 having different capacities can be formed by the respective molding dies 133. Details of the recess forming device X will be described later.
- the hot plate 131 and the receiving portion 132 are opposed to each other with the conveyed packaging sheet 3 interposed therebetween. Each surface where the hot plate 131 and the receiving portion 132 face each other is a flat surface. With respect to the packaging sheet 3, the hot plate 131 is positioned below and the receiving portion 132 is positioned above. The arrangement of the hot plate 131 and the receiving part 132 with respect to the packaging sheet 3 may be reversed.
- the heat plate 131 has a built-in heater.
- the receiving part 132 is made of resin.
- the receiving part 132 of this embodiment is made of rubber. The hot plate 131 and the receiving portion 132 can be moved toward and away from the packaging sheet 3 by being driven by an electric motor.
- the drive source for driving the heat plate 131 and the receiving part 132 is not limited to the electric motor.
- the drive source of the hot plate 131 and the receiving portion 132 may be any as long as the hot plate 131 and the receiving portion 132 can be moved toward and away from the packaging sheet 3.
- the drive source of the hot plate 131 and the receiving part 132 may be, for example, an air cylinder or a hydraulic cylinder. In a state where the heater is energized and the hot plate 131 is heated, the hot plate 131 and the receiving part 132 approach so as to sandwich the packaging sheet 3, whereby the packaging sheet 3 can be softened.
- the hot plate 131 and the receiving portion 132 are formed to have a size of two packages (two concave portions 31) in the longitudinal direction.
- the packaging sheet 3 moves intermittently so that the concave portion 31 is formed for every single package (one concave portion 31) by the molding die 133. With this intermittent movement, the packaging sheet 3 is heated twice and then supplied to the mold 133. For this reason, since the first heating is “preliminary heating” and the second heating is “main heating”, the packaging sheet 3 can be sufficiently softened due to the formation of the recess 31.
- the hot plate 131 and the receiving part 132 are not necessarily formed to have a size of two packages (two concave parts 31) in the longitudinal direction.
- the hot plate 131 and the receiving portion 132 may be formed in a size of one package (one recess 31) in the longitudinal direction. If the packaging sheet 3 is not sufficiently softened even by two heatings, the hot plate 131 and the receiving portion 132 may be formed in a size of three packages (three concave portions 31) or more in the longitudinal direction. .
- the forming die 133 is located downstream of the hot plate 131 and the receiving portion 132 in the sheet conveying direction.
- the molding die 133 includes a female die 133a positioned below the packaging sheet 3 to be conveyed, a male die 133b positioned above, and a pressing plate 133c.
- the female mold 133a and the male mold 133b have a shape corresponding to the recess 31 so that the recess 31 having a desired diameter and size can be formed.
- the concave portion 31 formed in the present embodiment has a circular cross-sectional shape, and has a shape in which the diameter dimension decreases as it goes downward as illustrated.
- a plurality of suction holes are formed on the concave molding surface of the female die 133a.
- the female mold 133a, the male mold 133b, and the presser plate 133c can be moved toward and away from the packaging sheet 3.
- the female mold 133a, the male mold 133b, and the pressing plate 133c are driven by an electric motor so that the packaging sheet 3 can be approached and separated.
- the drive source for driving the female mold 133a, the male mold 133b, and the presser plate 133c is not limited to the electric motor.
- the driving source of the female mold 133a, the male mold 133b, and the presser plate 133c may be any as long as the female mold 133a, the male mold 133b, and the presser plate 133c can be moved toward and away from the packaging sheet 3.
- the drive source of the female mold 133a, the male mold 133b, and the presser plate 133c may be, for example, an air cylinder or a hydraulic cylinder.
- the male mold 133b and the holding plate 133c approach the female mold 133a so as to sandwich the packaging sheet 3 softened by the hot plate 131. While the packaging sheet 3 is sandwiched between the female mold 133a and the presser plate 133c, air is sucked from the plurality of suction holes, whereby a recess 31 that is recessed downward is formed in the packaging sheet 3. In this state, the concave part 31 having a desired shape is reliably formed by further fitting the male mold 133b to the female mold 133a.
- the male mold 133b is not necessarily provided.
- the male mold 133b may be omitted if the concave portion 31 having a desired shape can be formed by sucking air from the plurality of suction holes of the female mold 133a.
- one set of the molding die 133 of the present embodiment is provided, and is configured to form one recess 31 at a time (one cycle of vertical movement of the female die 133a and the male die 133b).
- a plurality of sets of molding dies 133 in parallel along the longitudinal direction of the packaging sheet 3 or in the width direction of the packaging sheet 3 (front and back direction in FIG. 1), a plurality of recesses 31. 31 can also be formed.
- the drug supply unit 14 temporarily stores the drug M. Then, the medicine supply unit 14 supplies the medicine M to the medicine input unit 15 according to prescription data that is data including information on prescription (for example, for each dose). Thereby, the medicine M is supplied to the concave portion 31 formed in the packaging sheet 3 by the concave portion forming portion 13.
- the drug supply unit 14 includes a storage unit 141 that temporarily stores the drug M.
- the drug supply unit 14 can selectively supply the drug M from the storage unit 141 under the control of the control unit 5.
- the storage unit 141 for tablets there can be exemplified a storage cassette and each recess in a distribution basket in which a plurality of recesses are arranged in a matrix.
- the storage unit 141 is for powders, for example, a saddle with a V-shaped concave section and a powder distribution device formed in a disc shape and configured to scrape powder according to prescription data. it can.
- the medicine supply unit 14 is not limited to these exemplified forms and can be implemented in various forms.
- the storage unit 141 can be configured by, for example, a plurality of storage units for each type that store the medicine M for each type, or a plurality of storage units for each dose that stores the drug M for each dose. It is.
- the medicine supply unit 14 can store the medicine M for each type or for each dose in a state suitable for supplying the medicine M.
- the medicine M can be easily replenished.
- the medicine M when the medicine M is stored for each dose by the dose storage unit, it can be supplied to the drug input unit 15 in the stored state.
- the drug supply unit 14 of the present embodiment can handle drugs of various dosage forms. For example, a tablet, a capsule, and a powder are mentioned. Further, in the present embodiment, it is configured to handle only a solid drug, but depending on the case, it is also possible to handle a liquid or gel drug.
- the drug injection unit 15 inputs the drug M into each recess 31 formed in the packaging sheet 3 by the recess forming unit 13.
- the medicine charging unit 15 of the present embodiment is configured as a hopper having an upward shape, and is positioned below the medicine supply unit 14.
- the medicine feeding section 15 is formed in a shape suitable for dispensing such as a nozzle shape.
- the lid sheet holding unit 16 holds the flat lid sheet 4.
- a resin sheet is used as the lid sheet 4 of the present embodiment.
- the lid sheet 4 has a strip shape.
- the lid sheet 4 is held in such a manner that it can be pulled out to the lid sheet holding portion 16 in the state of a rolled roll 4a.
- the lid sheet 4 has a width that can cover the opening of the recess 31 formed in the packaging sheet 3.
- the width of the lid sheet 4 of the present embodiment is the same as the width of the packaging sheet 3.
- paper or paper coated with resin can be used as the cover sheet 4.
- the lid sheet supply unit 17 applies the lid sheet 4 for closing the opening of the concave portion 31 to the packaging sheet 3 in the state where the concave portions 31... To supply.
- the lid sheet supply unit 17 supplies the lid sheet 4 to the upper surface of the packaging sheet 3.
- the lid sheet supply unit 17 supplies the lid sheet 4 to the packaging sheet 3 from above.
- the lid sheet supply unit 17 may supply the lid sheet 4 to the packaging sheet 3 from the side or from below.
- the lid sheet supply unit 17 takes out the lid sheet 4 from the lid sheet holding unit 16 and supplies it in the longitudinal direction.
- the lid sheet 4 is supplied while the tension is adjusted by a plurality of rollers 171.
- the lid sheet 4 Since the driving force is transmitted to some rollers (not shown) provided at the closest position on the upstream side of the cutting portion 19 described later, the lid sheet 4 is pulled. For this reason, the lid sheet 4 is taken out from the lid sheet holding part 16.
- the packaging sheet 3 and the lid sheet 4 are pulled by a common roller.
- the supply is stopped when the lid sheet 4 is bonded to the packaging sheet 3 by the lid sheet bonding portion 18 described later. For this reason, the supply is made intermittently.
- the intermittent supply of the lid sheet 4 is synchronized with the supply of the packaging sheet 3.
- the means for taking out the lid sheet 4 is not limited to a roller.
- a means for taking out the lid sheet 4 for example, a means for sandwiching and pulling the lid sheet 4 may be employed. Further, as this means, various means such as an arm and a rubber plate can be adopted.
- the lid sheet bonding unit 18 bonds the lid sheet 4 supplied by the lid sheet supply unit 17 to the packaging sheet 3 in a state where the lid sheet 4 is closed by covering the opening of the recess 31.
- the lid sheet bonding part 18 includes a hot plate 181 and a receiving part 182.
- the hot plate 181 and the receiving portion 182 are opposed to each other with the lid sheet 4 to be conveyed and the portion of the packaging sheet 3 where the concave portion 31 is not formed interposed therebetween.
- Each surface where the heat plate 181 and the receiving portion 182 face each other is a flat surface.
- the heat plate 181 is located above and the receiving portion 182 is located below.
- the heating plate 181 has a built-in heater.
- the receiving part 182 is made of resin.
- the receiving portion 182 of this embodiment is made of rubber.
- the receiving portion 182 may be another hot plate in which a heater is built.
- the hot plate 181 and the receiving portion 182 can be moved toward and away from the lid sheet 4 and the packaging sheet 3 by being driven by an electric motor.
- the drive source for driving the heat plate 181 and the receiving part 182 is not limited to the electric motor.
- the drive source of the hot plate 181 and the receiving portion 182 may be any drive source that can move the hot plate 181 and the receiving portion 182 toward and away from the lid sheet 4 and the packaging sheet 3.
- the drive source of the hot plate 181 and the receiving part 182 may be, for example, an air cylinder or a hydraulic cylinder.
- the receiving portion 182 is formed with a recess into which the recessed portion 31 is fitted so that the receiving portion 182 and the recessed portion 31 do not interfere with each other.
- a circular hole passes through the center of the receiving portion 182 as a recess so that it does not interfere with the concave portion 31 when the receiving portion 182 moves upward.
- the cutting unit 19 cuts the packaging sheet 3 to which the lid sheet 4 is bonded together with the sheets 3 and 4 together for one or more doses.
- the cutting unit 19 of the present embodiment includes cutting blades 191 and 191 that are positioned above and below the packaging sheet 3 and are movable so that the blade edges overlap. Thereby, the medicine package P is separated into units that are easy for the patient to take. Accordingly, it is possible to obtain a medicine package P that is grouped in one or more dose units.
- a perforation can be formed in the packaging sheet 3 and the lid sheet 4 by changing the shape of the cutting blade 191.
- the medicine package P can be appropriately cut according to the convenience of the patient, so that the patient's convenience is improved when taking or storing the medicine package P.
- the printing unit 20 prints information corresponding to the prescription data on the lid sheet 4. Since the printing unit 20 can perform printing in a series of steps, it is possible to easily form the medicine package P up to a state where it can be delivered to the patient. Examples of the printed contents include the patient's name, the date of taking, the day of the week, and the timing of taking (after meal, before meal, between meals, etc.). In this embodiment, printing is performed on the lid sheet 4 before being bonded to the packaging sheet 3. For this reason, the printing part 20 is located above the conveyance line of the packaging sheet 3. Note that printing can also be performed on the lid sheet 4 after being bonded to the packaging sheet 3. Examples of the printing method include a method of thermal transfer using an ink ribbon, but various methods such as an ink jet method can be adopted.
- the recess forming device X will be described below. As shown in FIG. 2 (block diagram), the recess forming device X of the present embodiment includes the above-described recess forming unit 13, a mold switching unit 21, a prescription data receiving unit 22, and a recess forming control unit (invoice). “Control unit”) 23 described in the range.
- Each of the plurality of molds 133... 133 provided in the recess forming part 13 has different capacities (volumes in this embodiment) of the recesses 31... 31 formed in the packaging sheet 3. For this reason, in the plurality of molds 133... 133, at least the female mold 133a (particularly, the mold recesses 133a1 to 133a3 that are the recesses of the female mold 133a that deform the packaging sheet 3) have different shapes.
- the different capacities of the recesses 31... 31 can be realized by a plurality of molds 133... 133 in which the cross-sectional dimensions and depth dimensions of the mold recesses 133a1 to 133a3 in the female mold 133a are proportional. Further, the ratio of the cross-sectional dimension and the depth dimension of the mold recess in the female mold 133a is changed (for example, only the cross-sectional dimension is changed or only the depth dimension is changed). 133 can also be realized. Further, it can also be realized by a plurality of molding dies 133... 133 that have different cross-sectional shapes of the mold recesses in the female mold 133a (for example, a circular cross-sectional shape and a quadrangular cross-sectional shape exist). In this way, different capacities can be realized by various patterns of the plurality of molds 133.
- the molding die switching unit 21 switches the molding die 133 used in the recess forming unit 13 among the plurality of molding dies 133. This switching is performed so that the molding die 133 selected from the plurality of molding dies 133... Note that the number of molds 133 selected at a time in the present embodiment is one, but is not limited to this. For example, when the recess forming portion 13 is configured to simultaneously form a plurality of recesses 31... 31. Can also select two or more molds 133 at a time.
- the prescription data receiving unit 22 receives prescription data input to the medicine packaging device 1 (particularly the recess forming device X).
- the prescription data may be input manually by a user such as a pharmacist or may be automatically performed by an input device connected to the drug packaging device 1 (recess forming device X).
- the concave portion forming control unit 23 controls the molding die switching unit 21 to switch the molding die 133 used in the concave portion forming unit 13 based on the prescription data received by the prescription data receiving unit 22.
- the recess forming control unit 23 can be provided in the control unit 5 of the medicine packaging device 1, or can be used independently (in addition to the control unit 5) to control the recess forming device X. ) Can also be provided.
- FIGS. 3 to 6 illustrate the configuration of the molding die switching unit 21.
- FIG. 3 to 5 uses a mold assembly 133u integrated with at least the female mold 133a, and the configuration example shown in FIG. 6 includes a plurality of molding dies 133 ... 133 (female molds). 133a... 133a) are used individually.
- the molding die assembly 133u includes a female die 133a having a plurality of (three in this configuration example) mold recesses 133a1 to 133a3 having different sizes.
- the female mold 133a has a rectangular shape in plan view, and the mold recesses 133a1 to 133a3 are arranged in the longitudinal direction.
- On the lower side surface of the female die 133a there is provided a die moving rack 211 that is a gear that is linear in the longitudinal direction.
- a mold moving motor 212 is provided for rotating a drive-side pinion 212a (tooth is not shown) positioned so as to mesh with the teeth of the mold moving rack 211.
- the female mold 133a By rotating the mold moving motor 212, the female mold 133a can be moved in the longitudinal direction (the arrow direction in the figure).
- the male mold 133b (if provided) and the holding plate 133c are also shaped to correspond to the mold recesses 133a1 to 133a3, and are configured to move in parallel with the movement of the female mold 133a. Has been.
- the configuration example shown in FIG. 4 is common to the configuration example shown in FIG. 3 in that the female die 133a having a rectangular shape in plan view can be moved in the longitudinal direction with respect to the mold assembly 133u.
- this configuration example is different in that a die moving cylinder 213 is connected to the longitudinal end of the female die 133a. By expanding and contracting the mold moving cylinder 213, the female mold 133a can be moved in the longitudinal direction (the direction of the arrow in the figure).
- the mold assembly 133u includes a hexagonal column-shaped female mold 133a having a plurality of mold recesses 133a1 to 133a3 of different sizes, one on each outer peripheral surface. .
- a mold moving gear 214 is provided on one end face of the female mold 133a.
- a mold moving motor 215 that rotates a driving gear 215a (tooth not shown) positioned so as to mesh with the teeth of the mold moving gear 214 is provided. By rotating the mold moving motor 215, the female mold 133a can be moved in the circumferential direction (arrow direction in the figure).
- the male mold 133b (if provided) and the holding plate 133c in this configuration are also shaped to correspond to the mold recesses 133a1 to 133a3, and are configured to move relative to the female mold 133a. Has been.
- a plurality of female molds 133 a... 133 a each having a mold recess having a different size are stored in the storage unit 216, for example, on the mold table 218 using the robot arm 217. Can be replaced.
- the configuration of the molding die switching unit 21 is not limited to the above examples, and various configurations can be adopted.
- the recess forming apparatus X configured as described above, since the molding die 133 is switched from the plurality of molding dies 133... 133 according to the prescription data, it is possible to form the recesses 31 having an appropriate capacity.
- the prescription data may include information on the amount of drug for a single dose.
- the concave portion forming control unit 23 is necessary for accommodating the medicine M for a single dose based on the information regarding the amount of the medicine for a single dose in the prescription data received by the prescription data receiving unit 22. Necessary capacity of the concave portion 31 is derived.
- the concave portion forming control unit 23 controls the molding die switching unit 21 based on the derived necessary capacity, so that the molding die 133 used in the concave portion forming unit 13 is changed to the molding die 133 corresponding to the derived necessary capacity. Switching is possible.
- the “derivation” in this embodiment includes not only calculation by calculation but also derivation by referring to a table previously stored in the recess formation control unit 23 and the like, and allows various procedures.
- the required capacity can be derived in consideration of a predetermined margin rate.
- the prescription data includes information on the amount of drug for a single dose
- the required volume is derived based on the information on the amount of drug for a single dose in the prescription data
- the mold 133 can be switched.
- capacitance can be formed according to the chemical
- the concave portion formation control unit 23 of the present embodiment derives the necessary volume of the concave portion 31 formed by the concave portion forming portion 13 as the necessary capacity.
- the required volume takes into account, for example, the volume of the drug M (the volume of the solid part) and the volume of the gap (the volume of the space part) that is expected to be formed around the drug M in the state of being inserted into the recess 31.
- the derivation is performed in accordance with, for example, a combination of medicines M in a single dose.
- the prescription data includes information on prescriptions for a plurality of doses, and can also include information on the amount of drug for each dose.
- the recess formation control unit 23 derives the largest necessary capacity among the necessary capacity for the medicine M for each dose based on the information regarding the medicine amount for each dose.
- the concave portion forming control unit 23 controls the molding die switching unit 21 based on the derived maximum required capacity. In this case, since the molding die 133 can be switched on a prescription basis, it is not necessary to frequently switch the molding die 133. For this reason, operation
- the recess formation control unit 23 provides information on the drug amount for each dose. Based on the above, it is also possible to derive each of the necessary volumes for the medicine M for each dose, and to control the mold switching unit 21 based on each of the derived necessary volumes. In this case, since the molding die 133 can be switched on a dosing basis, a fine response can be made without causing waste in forming the recess 31.
- the recess forming device X of the present embodiment can be combined with the drug supply unit 14 to constitute a drug supply device.
- the medicine supply device configured as described above can successively perform the formation of the recess 31 on the packaging sheet 3 and the supply of the medicine M to the formed recess 31.
- the recess forming device X of the present embodiment is combined with a medicine packaging unit for packaging the medicine M by sealing the recess 31 in a state where the medicine M is accommodated in the recess 31 formed by the recess forming device X.
- the medicine packaging device 1 can be configured.
- the medicine packaging unit includes the lid sheet holding unit 16, the lid sheet supply unit 17, and the lid sheet bonding unit 18 described above. This medicine packaging apparatus 1 can perform a series of formation of the recess 31 in the packaging sheet 3 and sealing with the medicine M accommodated in the formed recess 31.
- FIG. 7 shows an operation flow of the molding die switching unit 21 mainly including the concave portion forming control unit 23.
- three molding dies (first to third molding dies) are used as the molding die 133, and the second molding die has a larger volume in the packaging sheet 3 than the first molding die. 31 can be formed, and the third molding die can form the concave portion 31 having a larger volume in the packaging sheet 3 than the second molding die.
- the first to third molds include a case where a mold assembly 133u integrated with at least the female mold 133a is used.
- the required volume is derived (step S1).
- step S2 it is determined whether the required volume is smaller than the first mold (the volume of the recess 31 formed by the mold) (step S2). If YES (“YES” in FIG. 7, the same applies hereinafter), it is determined whether or not the mold 133 disposed in the recess forming portion 13 at that time is other than the first mold (step). S3). If yes (if other than the first mold), the mold switching unit 21 is controlled to place the first mold in the recess forming part 13 (step S4).
- step S2 it is determined whether the required volume is smaller than the second mold (the volume of the recess 31 formed by the second mold) (step S2). S5). If YES, it is determined whether or not the molding die 133 disposed in the recess forming portion 13 at that time is other than the second molding die (step S6). If yes (if other than the second mold), the mold switching unit 21 is controlled to place the second mold in the recess forming part 13 (step S7).
- step S5 it is determined whether or not the required volume is smaller than the third mold (the volume of the recess 31 formed thereby) (step S8). If yes, it is determined whether or not the molding die 133 disposed in the recess forming portion 13 at that time is other than the third molding die (step S9). If yes (if other than the third mold), the mold switching unit 21 is controlled to place the third mold in the recess forming part 13 (step S10).
- Step S11 the recess 31 is formed in the packaging sheet 3 by the first to third molds arranged, and packaging processing is performed (Step S11). If the answer is NO in steps S3, S6, and S9, the process proceeds to step S11. If NO in step S8, an error notification is given to the user (step S12).
- the medicine packaging device 1 including the recess forming device X of the present embodiment configured as described above, the supply of the packaging sheet, the formation of the plurality of recesses 31. Can do. Therefore, blister packaging can be easily performed.
- the concave portion forming apparatus X is a concave portion forming portion 13 including a plurality of molds 133 for forming the concave portion 31 for accommodating the medicine M in the packaging sheet (container film) 3.
- the plurality of molds 133 are used in the recess forming part 13 and the recess forming part 13 out of the plurality of forming molds 133, each having a different capacity of the recess 31 formed in the packaging sheet (container film) 3.
- the concave part forming unit 21 Based on the prescription data received by the prescription data receiving unit 22, the concave part forming unit 21, a mold switching unit 21 that switches to the mold 133 to be performed, a prescription data receiving unit 22 that receives prescription data including information related to prescription A control unit 5 for controlling the molding die switching unit 21 so as to switch the molding die 133 used in the molding die 133 among the plurality of molding dies 133.
- the concave portion 31 having an appropriate capacity can be formed in the packaging sheet (container film) 3.
- the prescription data includes information on the amount of medicine for a single dose
- the control unit 5 includes a medicine for a single dose in the prescription data received by the prescription data reception unit 22.
- the necessary capacity of the recess 31 necessary for storing the medicine for one dose is derived, and by controlling the molding die switching unit 21 based on the derived necessary capacity,
- the molding die 133 used in the recess forming portion 13 can be switched to a molding die corresponding to the derived required capacity among the plurality of molding dies 133.
- capacitance of the recessed part 31 required in order to accommodate the medicine for a single dose is derived
- led-out the required capacity
- the prescription data includes information on prescriptions for multiple doses and information on the amount of medicine for each dose, and the control unit 5 receives the prescription data reception unit 22. Further, in the prescription data, based on the information about the amount of medicine for each dose, the largest necessary capacity is derived among the necessary capacity of the recess 31 necessary to accommodate each dose of medicine, By controlling the molding die switching unit 21 on the basis of the derived maximum required capacity, the molding die 133 used in the concave portion forming unit 13 is the most necessary requirement derived among the plurality of molding die 133. It can be switched to a mold according to the capacity.
- the prescription data includes information on prescriptions for multiple doses and information on the amount of medicine for each dose, and the control unit 5 receives the prescription data reception unit 22.
- each of the necessary capacity of the recess 31 required to accommodate the medicine for each dose is derived, and each of the derived necessary capacity is Based on the control of the molding die switching unit 21, the molding die 133 used in the recess forming unit 13 is changed to a molding die corresponding to each of the derived required capacities in the plurality of molding dies 133. It can be switched.
- control part 5 can also derive
- the required capacity can be easily derived by using the required volume.
- medical agent supply apparatus which concerns on an example of the structure of this invention is equipped with the said recessed part formation apparatus X and the chemical
- the formation of the recess 31 on the packaging sheet (container film) 3 and the supply of the medicine M to the formed recess 31 can be performed in series.
- the medicine packaging device 1 includes the concave portion 31 in a state where the medicine M is accommodated in the concave portion forming device X and the concave portion 31 formed by the concave portion forming device X. By sealing, a medicine packaging part for packaging medicine M is provided.
- the molding die 133 since the molding die 133 is switched according to the prescription data, the concave portion 31 having an appropriate capacity can be formed. For this reason, the recessed part formation apparatus X suitable for performing appropriate packaging with respect to the prescribed chemical
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Abstract
Provided is a recess forming device equipped with: a recess forming unit (13) that is equipped with a plurality of forming dies which form recesses for housing a drug in a container film, wherein the capacities of the recesses formed in the container film by each of the plurality of forming dies are mutually different; a forming die switching unit (21) that switches the forming die used in the recess forming unit (13) between the plurality of forming dies; a prescription data receiving unit (22) that receives prescription data comprising information pertaining to a prescription; and a control unit (23) that controls the forming die switching unit (21) so as to switch the forming die used in the recess forming unit (13) between the plurality of forming dies, on the basis of the prescription data received by the prescription data receiving unit (22).
Description
本願は、日本国特願2015-251698号に基づく優先権を主張し、引用によって本願明細書の記載に組み込まれる。
This application claims priority based on Japanese Patent Application No. 2015-251698, and is incorporated herein by reference.
本発明は、例えば、ブリスター包装を行うことのできる薬剤包装装置に用いられる凹部形成装置及びこれを備えた薬剤供給装置、薬剤包装装置に関するものである。
The present invention relates to, for example, a recess forming device used in a medicine packaging device capable of performing blister packaging, a medicine supply device provided with the same, and a medicine packaging device.
ブリスター包装を行うことのできる薬剤包装装置として、例えば特許文献1に記載されたものが挙げられる。
As a medicine packaging apparatus capable of performing blister packaging, for example, one described in Patent Document 1 can be cited.
特許文献1に記載された薬剤包装装置は、あらかじめ成形された収納凹部を有するトレーに錠剤を収納し、蓋シートを貼り付けることで包装を行う装置である。
The drug packaging apparatus described in Patent Document 1 is an apparatus that performs packaging by storing tablets in a tray having a storage recess formed in advance and attaching a lid sheet.
特許文献1に記載の装置に用いるトレーは、例えば、当該トレーの成形に用いるシートの大きさを基に容量設定された収納凹部が複数形成されたものであった。このため、各収納凹部に投入される薬剤量と各収納凹部の容量との関係が全く考慮されていなかった。よって例えば、処方された薬剤が多いと各収納凹部に入りきらないことがあり、処方された薬剤が少ないと空間の多い包装となってしまうことがあることから、不都合な点を有していた。
The tray used in the apparatus described in Patent Document 1 has, for example, a plurality of storage recesses whose capacity is set based on the size of the sheet used for forming the tray. For this reason, no consideration has been given to the relationship between the amount of medicine charged into each storage recess and the capacity of each storage recess. Therefore, for example, if there are many prescribed medicines, they may not be able to fit into each storage recess, and if there are few prescribed medicines, it may result in packaging with a lot of space. .
そこで本発明は、処方された薬剤に対して適切な包装を行うために適した凹部形成装置及びこれを備えた薬剤供給装置、薬剤包装装置を提供することを課題とする。
Therefore, an object of the present invention is to provide a recess forming device suitable for appropriately packaging a prescribed medicine, a medicine supply device provided with the same, and a medicine packaging device.
本発明の構成の一例に係る凹部形成装置は、薬剤を収容するための凹部を容器用フィルムに形成する複数の成形型を備えた凹部形成部であって、前記複数の成形型は、各々が容器用フィルムに形成する凹部の容量が互いに異なる凹部形成部と、前記凹部形成部において使用する成形型を、前記複数の成形型の中で切り換える成形型切換部と、処方に関する情報が含まれる処方データを受け付ける処方データ受付部と、前記処方データ受付部によって受け付けた前記処方データに基づいて、前記凹部形成部において使用する成形型を、前記複数の成形型の中で切り換えるように、前記成形型切換部を制御する制御部とを備える。
A recess forming apparatus according to an example of a configuration of the present invention is a recess forming portion including a plurality of molds for forming a recess for containing a drug in a container film, each of the plurality of molds being A concave part forming part having different capacities of concave parts formed in the container film, a molding die switching part for switching a molding die used in the concave part forming part among the plurality of molding dies, and a prescription including information on prescription Based on the prescription data receiving unit that receives data and the prescription data received by the prescription data receiving unit, the molding die used in the recess forming unit is switched among the plurality of molding dies. A control unit for controlling the switching unit.
そして、前記処方データには、一回服用分の薬剤量に関する情報が含まれており、前記制御部は、前記処方データ受付部によって受け付けた前記処方データ中の、一回服用分の薬剤量に関する情報に基づいて、一回服用分の薬剤を収容するために必要な凹部の必要容量を導出し、前記導出した必要容量に基づいて前記成形型切換部を制御することで、前記凹部形成部において使用する成形型を、前記複数の成形型の中で、前記導出した必要容量に応じた成形型に切り換え可能であるものとできる。
The prescription data includes information on the amount of drug for a single dose, and the control unit relates to the amount of drug for a single dose in the prescription data received by the prescription data reception unit. Based on the information, the necessary capacity of the recess necessary for containing the medicine for one dose is derived, and the mold switching unit is controlled based on the derived necessary capacity. The mold to be used can be switched to a mold according to the derived required capacity among the plurality of molds.
そして、前記処方データには、複数回服用分の処方に関する情報が含まれ、かつ、各回服用分の薬剤量に関する情報が含まれており、前記制御部は、前記処方データ受付部によって受け付けた前記処方データ中の、各回服用分の薬剤量に関する情報に基づいて、各回服用分の薬剤を収容するために必要な凹部の必要容量の各々のうちで最も大きな必要容量を導出し、前記導出した最も大きな必要容量に基づいて前記成形型切換部を制御することで、前記凹部形成部において使用する成形型を、前記複数の成形型の中で、前記導出した最も大きな必要容量に応じた成形型に切り換え可能であるものとできる。
The prescription data includes information on prescriptions for multiple doses, and includes information on the amount of medicine for each dose, and the control unit receives the prescription data reception unit. Based on the information on the amount of medicine for each dose in the prescription data, the largest necessary capacity is derived from each of the necessary capacity of the recesses necessary to accommodate the medicine for each dosage, and the most derived By controlling the molding die switching unit based on a large required capacity, the molding die used in the recess forming unit is changed to a molding die corresponding to the derived maximum required capacity among the plurality of molding dies. It can be switched.
そして、前記処方データには、複数回服用分の処方に関する情報が含まれ、かつ、各回服用分の薬剤量に関する情報が含まれており、前記制御部は、前記処方データ受付部によって受け付けた前記処方データ中の、各回服用分の薬剤量に関する情報に基づいて、各回服用分の薬剤を収容するために必要な凹部の必要容量の各々を導出し、前記導出した必要容量の各々に基づいて前記成形型切換部を制御することで、前記凹部形成部において使用する成形型を、前記複数の成形型の中で、前記導出した必要容量の各々に応じた成形型に切り換え可能であるものとできる。
The prescription data includes information on prescriptions for multiple doses, and includes information on the amount of medicine for each dose, and the control unit receives the prescription data reception unit. Based on the information about the amount of medicine for each dose in the prescription data, each of the necessary volumes of the recesses necessary to accommodate the medicine for each dose is derived, and based on each of the derived necessary volumes By controlling the molding die switching unit, the molding die used in the recess forming unit can be switched to a molding die corresponding to each of the derived required capacities in the plurality of molding dies. .
そして、前記制御部は、前記必要容量として、前記凹部形成部で形成される凹部の必要容積を導出することもできる。
And the said control part can also derive | lead out the required volume of the recessed part formed in the said recessed part formation part as said required capacity | capacitance.
そして、本発明の構成の一例に係る薬剤供給装置は、前記凹部形成装置と、前記凹部形成装置によって形成した凹部に薬剤を供給する薬剤供給部とを備える。
And the chemical | medical agent supply apparatus which concerns on an example of the structure of this invention is equipped with the said recessed part formation apparatus and the chemical | medical agent supply part which supplies a chemical | medical agent to the recessed part formed with the said recessed part formation apparatus.
そして、本発明の構成の一例に係る薬剤包装装置は、前記凹部形成装置と、前記凹部形成装置によって形成した凹部に薬剤が収容された状態で前記凹部を封止することで、薬剤を包装する薬剤包装部とを備える。
And the chemical | medical agent packaging apparatus which concerns on an example of the structure of this invention packages a chemical | medical agent by sealing the said recessed part in the state in which the chemical | medical agent was accommodated in the recessed part formed with the said recessed part formation apparatus and the said recessed part formation apparatus. And a medicine packaging part.
次に、本発明につき、凹部形成装置を備えた薬剤包装装置の一実施形態を取り上げて説明を行う。本実施形態の薬剤包装装置1は、包装用シート3と蓋シート4とを用いて薬剤Mを自動的に包装することにより、薬剤包装体Pを形成する装置である。
Next, according to the present invention, an embodiment of a medicine packaging apparatus provided with a recess forming device will be described. The drug packaging device 1 of the present embodiment is a device that forms a drug package P by automatically packaging the drug M using the packaging sheet 3 and the lid sheet 4.
この薬剤包装装置1は、図1に示すように、包装用シート保持部11、包装用シート供給部12、凹部形成部13、薬剤供給部14、薬剤投入部15、蓋シート保持部16、蓋シート供給部17、蓋シート接着部18、切断部19、印刷部20を備える。各部は制御部5により制御される。
As shown in FIG. 1, the medicine packaging apparatus 1 includes a packaging sheet holding unit 11, a packaging sheet supply unit 12, a recess forming unit 13, a drug supply unit 14, a drug feeding unit 15, a lid sheet holding unit 16, a lid. A sheet supply unit 17, a lid sheet bonding unit 18, a cutting unit 19, and a printing unit 20 are provided. Each unit is controlled by the control unit 5.
包装用シート保持部11は平坦な包装用シート(容器用フィルム)3を保持する。包装用シート3は、樹脂シートである。本実施形態の包装用シート3としては、たとえば熱可塑性の樹脂シートが用いられている。この包装用シート3は長尺帯状であり、巻かれたロール状体3aの状態で、包装用シート保持部11に引き出し可能に保持されている。包装用シート3の幅方向寸法は、凹部31が1個形成できる寸法である。平坦な包装用シート3は長尺帯状に限定されるものではなく、(短尺である)平面視四角形状とし、包装用シート保持部11に複数の包装用シート3が積み重ねられるように構成されることもできる。また、本実施形態の包装用シート3は透明である。このため、包装後の状態において凹部31に収納された薬剤Mを外部から視認しやすい。なお本実施形態では、透明な包装用シート3が用いられるけれども、包装用シート3は、必ずしも透明である必要はない。包装用シート3は、たとえば半透明であってもよく、あるいは、不透明であってもよい。
The packaging sheet holding unit 11 holds a flat packaging sheet (container film) 3. The packaging sheet 3 is a resin sheet. As the packaging sheet 3 of the present embodiment, for example, a thermoplastic resin sheet is used. The packaging sheet 3 has a long band shape, and is held in a wrapping roll-like body 3 a so as to be drawable by the packaging sheet holding unit 11. The dimension in the width direction of the packaging sheet 3 is a dimension that allows one recess 31 to be formed. The flat packaging sheet 3 is not limited to a long belt shape, but is a rectangular shape in plan view (short), and is configured such that a plurality of packaging sheets 3 are stacked on the packaging sheet holding portion 11. You can also Moreover, the packaging sheet 3 of this embodiment is transparent. For this reason, it is easy to visually recognize the medicine M stored in the recess 31 in the state after packaging. In the present embodiment, a transparent packaging sheet 3 is used, but the packaging sheet 3 is not necessarily transparent. The packaging sheet 3 may be translucent or opaque, for example.
本実施形態では平坦な包装用シート3を用いることができるので、ロール状に巻かれた状態の包装用シート3を包装用シート保持部11で保持するよう構成できる。また、平面視四角形状の包装用シート3を包装用シート保持部11に多数積み重ねて保持するよう構成できる。つまり、包装用シート保持部11において、多数の薬剤包装体Pを形成できる分量の包装用シート3を一度に保持できる。このため、従来のように収納凹部を有するトレーを1枚ずつ手でいちいちセットする必要がない。このため、薬剤包装装置の操作者は煩雑な作業から解放される。なお、前記「平坦」には、後述する凹部形成部13による凹部31の形成に支障のない凹凸や模様が形成された形態を含む。
In this embodiment, since the flat packaging sheet 3 can be used, the packaging sheet 3 in a rolled state can be held by the packaging sheet holding unit 11. Further, the packaging sheet 3 having a rectangular shape in plan view can be configured to be stacked and held on the packaging sheet holding unit 11. That is, the packaging sheet holding part 11 can hold the packaging sheet 3 in an amount sufficient to form a large number of medicine packaging bodies P at a time. For this reason, it is not necessary to set the trays having the storage recesses one by one as in the prior art. For this reason, the operator of the medicine packaging apparatus is freed from complicated work. The “flat” includes a form in which irregularities and patterns that do not hinder the formation of the concave portion 31 by the concave portion forming portion 13 described later are formed.
包装用シート供給部12は、前記包装用シート保持部11から包装用シート3を取り出して長手方向に供給する。包装用シート3の供給は、図示のように複数のローラー121…121により、張力が調整されつつなされる。後述の切断部19の直上流に設けられる一部のローラー(図示しない)には駆動力が伝達されて回転するので包装用シート3が引っ張られる。このため、包装用シート保持部11から包装用シート3が取り出される。前記包装用シート3の供給は、後述する成形型133により包装用シート3に凹部31を形成する際には停止する。このため、前記供給は間欠的になされる。この包装用シート供給部12により、自動的に供給された包装用シート3を成形した上で薬剤Mを投入できるので、容易に包装できる。なお、包装用シート3の取り出しを行う手段はローラーに限定されない。包装用シート3の取り出しを行う手段としては、たとえば包装用シート3を挟持して引っ張るような手段を採用することもできる。また、この手段としては、アームやゴム板等の種々の手段を採用することもできる。特に、包装用シート3を平面視四角形状とした場合には、包装用シート3を1枚毎に包装用シート保持部11から取り出すことができるように包装用シート供給部12が構成される。
The packaging sheet supply unit 12 takes out the packaging sheet 3 from the packaging sheet holding unit 11 and supplies it in the longitudinal direction. The packaging sheet 3 is supplied while the tension is adjusted by a plurality of rollers 121... 121 as shown. Since a driving force is transmitted to some rollers (not shown) provided immediately upstream of the below-described cutting portion 19, the packaging sheet 3 is pulled. For this reason, the packaging sheet 3 is taken out from the packaging sheet holding unit 11. The supply of the packaging sheet 3 is stopped when the recess 31 is formed in the packaging sheet 3 by a molding die 133 described later. For this reason, the supply is made intermittently. Since the packaging sheet supply unit 12 can automatically form the packaging sheet 3 that is supplied and then the medicine M can be charged, the packaging sheet can be easily packaged. The means for taking out the packaging sheet 3 is not limited to a roller. As a means for taking out the packaging sheet 3, for example, a means for sandwiching and pulling the packaging sheet 3 may be employed. Further, as this means, various means such as an arm and a rubber plate can be adopted. In particular, when the packaging sheet 3 has a rectangular shape in plan view, the packaging sheet supply unit 12 is configured so that the packaging sheet 3 can be taken out from the packaging sheet holding unit 11 one by one.
凹部形成部13は凹部形成装置Xの一部を構成し、前記包装用シート供給部12によって供給された前記包装用シート3に、長手方向に所定間隔をおいて複数の凹部31…31を形成する。形成された各凹部31には薬剤Mを収容できる。凹部形成部13は、熱板131、受け部132、成形型133を備える。本実施形態では、各成形型133により異なる容量の凹部31を形成できるよう、少なくとも各雌型133aの形状が異なる複数の成形型133…133を備えている。なお、凹部形成装置Xの詳細は後述する。
The recess forming part 13 constitutes a part of the recess forming apparatus X and forms a plurality of recesses 31... 31 at predetermined intervals in the longitudinal direction on the packaging sheet 3 supplied by the packaging sheet supply part 12. To do. The formed recesses 31 can contain the medicine M. The recess forming part 13 includes a hot plate 131, a receiving part 132, and a molding die 133. In the present embodiment, a plurality of molding dies 133... 133 having at least different shapes of the female dies 133 a are provided so that the concave portions 31 having different capacities can be formed by the respective molding dies 133. Details of the recess forming device X will be described later.
熱板131と受け部132とは、搬送される包装用シート3を挟んで対向している。熱板131と受け部132とが対向する各面は平面とされている。包装用シート3に対し、熱板131は下方に位置し、受け部132は上方に位置する。包装用シート3に対する熱板131及び受け部132の配置は逆にしてもよい。熱板131にはヒーターが内蔵されている。受け部132は樹脂からなっている。本実施形態の受け部132はゴム製である。熱板131と受け部132とは、電動モータにより駆動されることにより、包装用シート3に対して接近・離反可能とされている。熱板131及び受け部132を駆動するための駆動源は、電動モータに限定されない。熱板131及び受け部132の駆動源は、熱板131及び受け部132を包装用シート3に対して接近・離反させることができるようなものであればよい。熱板131及び受け部132の駆動源は、たとえばエアーシリンダであってもよく、あるいは油圧シリンダであってもよい。ヒーターに通電されて熱板131が熱せられた状態で、熱板131と受け部132とが包装用シート3を挟むように接近することにより、包装用シート3を軟化できる。
The hot plate 131 and the receiving portion 132 are opposed to each other with the conveyed packaging sheet 3 interposed therebetween. Each surface where the hot plate 131 and the receiving portion 132 face each other is a flat surface. With respect to the packaging sheet 3, the hot plate 131 is positioned below and the receiving portion 132 is positioned above. The arrangement of the hot plate 131 and the receiving part 132 with respect to the packaging sheet 3 may be reversed. The heat plate 131 has a built-in heater. The receiving part 132 is made of resin. The receiving part 132 of this embodiment is made of rubber. The hot plate 131 and the receiving portion 132 can be moved toward and away from the packaging sheet 3 by being driven by an electric motor. The drive source for driving the heat plate 131 and the receiving part 132 is not limited to the electric motor. The drive source of the hot plate 131 and the receiving portion 132 may be any as long as the hot plate 131 and the receiving portion 132 can be moved toward and away from the packaging sheet 3. The drive source of the hot plate 131 and the receiving part 132 may be, for example, an air cylinder or a hydraulic cylinder. In a state where the heater is energized and the hot plate 131 is heated, the hot plate 131 and the receiving part 132 approach so as to sandwich the packaging sheet 3, whereby the packaging sheet 3 can be softened.
熱板131及び受け部132は、長手方向に2包分(凹部31が2個分)の寸法に形成されている。一方、成形型133で1包分(凹部31が1個分)毎に凹部31が成形されるよう、包装用シート3は間欠的に移動する。この間欠的な移動に伴い、包装用シート3は2回加熱されてから成形型133に供給されることとなる。このため、言わば1回目の加熱は「予備加熱」で2回目の加熱は「本加熱」となるので、凹部31の形成のため、包装用シート3を十分に軟化できる。熱板131及び受け部132は、必ずしも長手方向に2包分(凹部31が2個分)の寸法に形成される必要はない。1回の加熱によって包装用シート3が十分に軟化するのであれば、熱板131及び受け部132を、長手方向に1包分(凹部31が1個分)の寸法に形成してもよい。2回の加熱でも包装用シート3が十分に軟化しないのであれば、熱板131及び受け部132を、長手方向に3包分(凹部31が3個分)以上の寸法に形成してもよい。
The hot plate 131 and the receiving portion 132 are formed to have a size of two packages (two concave portions 31) in the longitudinal direction. On the other hand, the packaging sheet 3 moves intermittently so that the concave portion 31 is formed for every single package (one concave portion 31) by the molding die 133. With this intermittent movement, the packaging sheet 3 is heated twice and then supplied to the mold 133. For this reason, since the first heating is “preliminary heating” and the second heating is “main heating”, the packaging sheet 3 can be sufficiently softened due to the formation of the recess 31. The hot plate 131 and the receiving part 132 are not necessarily formed to have a size of two packages (two concave parts 31) in the longitudinal direction. If the packaging sheet 3 is sufficiently softened by one heating, the hot plate 131 and the receiving portion 132 may be formed in a size of one package (one recess 31) in the longitudinal direction. If the packaging sheet 3 is not sufficiently softened even by two heatings, the hot plate 131 and the receiving portion 132 may be formed in a size of three packages (three concave portions 31) or more in the longitudinal direction. .
成形型133は熱板131及び受け部132の、シート搬送方向下流側に位置する。成形型133は搬送される包装用シート3に対して下方に位置する雌型133a、同上方に位置する雄型133b及び押え板133cを備える。雌型133a及び雄型133bは所望の径及び寸法を有する凹部31を形成できるよう、凹部31に対応した形状とされている。本実施形態で形成される凹部31は、横断面形状が円形であって、図示のように、下方に向かうにつれ径寸法が縮小する形状である。雌型133aにおける凹状の成形面には複数の吸引孔(図示しない)が形成されている。
The forming die 133 is located downstream of the hot plate 131 and the receiving portion 132 in the sheet conveying direction. The molding die 133 includes a female die 133a positioned below the packaging sheet 3 to be conveyed, a male die 133b positioned above, and a pressing plate 133c. The female mold 133a and the male mold 133b have a shape corresponding to the recess 31 so that the recess 31 having a desired diameter and size can be formed. The concave portion 31 formed in the present embodiment has a circular cross-sectional shape, and has a shape in which the diameter dimension decreases as it goes downward as illustrated. A plurality of suction holes (not shown) are formed on the concave molding surface of the female die 133a.
雌型133a、雄型133b、押え板133cは、包装用シート3に対して接近・離反可能とされている。本実施形態では、雌型133a、雄型133b、押え板133cが電動モータにより駆動されることにより、包装用シート3に対して接近・離反可能である。雌型133a、雄型133b、押え板133cを駆動するための駆動源は、電動モータに限定されない。雌型133a、雄型133b、押え板133cの駆動源は、雌型133a、雄型133b、押え板133cを包装用シート3に対して接近・離反させることができるようなものであればよい。雌型133a、雄型133b、押え板133cの駆動源は、たとえばエアーシリンダであってもよく、あるいは油圧シリンダであってもよい。
The female mold 133a, the male mold 133b, and the presser plate 133c can be moved toward and away from the packaging sheet 3. In the present embodiment, the female mold 133a, the male mold 133b, and the pressing plate 133c are driven by an electric motor so that the packaging sheet 3 can be approached and separated. The drive source for driving the female mold 133a, the male mold 133b, and the presser plate 133c is not limited to the electric motor. The driving source of the female mold 133a, the male mold 133b, and the presser plate 133c may be any as long as the female mold 133a, the male mold 133b, and the presser plate 133c can be moved toward and away from the packaging sheet 3. The drive source of the female mold 133a, the male mold 133b, and the presser plate 133c may be, for example, an air cylinder or a hydraulic cylinder.
雌型133aに対し、雄型133bと押え板133cとが、熱板131により軟化させられた包装用シート3を挟むように接近する。雌型133aと押え板133cとで包装用シート3を挟んだ状態のまま、前記複数の吸引孔から空気を吸引することにより、包装用シート3に下方に凹んだ凹部31が形成される。この状態で、さらに雌型133aに対して雄型133bを嵌合することにより、所望の形状の凹部31が確実に形成される。雄型133bは、必ずしも設ける必要はない。雌型133aの前記複数の吸引孔から空気を吸引することで所望の形状の凹部31を形成することができるのであれば、雄型133bを省略してもよい。
The male mold 133b and the holding plate 133c approach the female mold 133a so as to sandwich the packaging sheet 3 softened by the hot plate 131. While the packaging sheet 3 is sandwiched between the female mold 133a and the presser plate 133c, air is sucked from the plurality of suction holes, whereby a recess 31 that is recessed downward is formed in the packaging sheet 3. In this state, the concave part 31 having a desired shape is reliably formed by further fitting the male mold 133b to the female mold 133a. The male mold 133b is not necessarily provided. The male mold 133b may be omitted if the concave portion 31 having a desired shape can be formed by sucking air from the plurality of suction holes of the female mold 133a.
なお、本実施形態の成形型133は1組設けられており、一度(雌型133aと雄型133bとの上下動1サイクル)に一個の凹部31を形成するよう構成されている。この他、包装用シート3の長手方向に沿って、または、包装用シート3の幅方向(図1の表裏方向)に複数組の成形型133を並列させることにより、一度に複数の凹部31…31を形成することもできる。
Note that one set of the molding die 133 of the present embodiment is provided, and is configured to form one recess 31 at a time (one cycle of vertical movement of the female die 133a and the male die 133b). In addition, by arranging a plurality of sets of molding dies 133 in parallel along the longitudinal direction of the packaging sheet 3 or in the width direction of the packaging sheet 3 (front and back direction in FIG. 1), a plurality of recesses 31. 31 can also be formed.
薬剤供給部14は、薬剤Mを一時的に貯留する。そして薬剤供給部14は、当該薬剤Mを、処方に関する情報が含まれるデータである処方データに応じて(例えば1回の服用分毎に)薬剤投入部15に供給する。これにより、凹部形成部13によって包装用シート3に形成された凹部31に薬剤Mが供給される。前記薬剤供給部14は薬剤Mを一時的に貯留する貯留部141を有する。前記薬剤供給部14は、制御部5の制御により貯留部141から選択的に薬剤Mを供給できる。この貯留部141は、錠剤用としては、収納カセットや、複数の凹部がマトリックス状に配置されてなる分配枡における各凹部が例示できる。また貯留部141は、散剤用としては、縦断面V字状の凹部を備えた枡部や、円盤状に形成されており処方データに応じて散剤を掻き取るよう構成された散剤分配装置が例示できる。ただし、薬剤供給部14はこれら例示した形態に限定されず、種々の形態で実施できる。この貯留部141は、例えば、薬剤Mを種類毎に貯留する複数の種類毎貯留部、または、薬剤Mを1回の服用分毎に貯留する複数の服用分毎貯留部で構成することが可能である。この場合、薬剤供給部14にて、薬剤Mを供給するために適する状態で、薬剤Mを種類毎または服用分毎に貯留できる。種類毎貯留部により薬剤Mを種類毎に貯留した場合は、薬剤Mの補充を容易にできる。また、服用分毎貯留部により薬剤Mを服用分毎に貯留した場合は、貯留した状態のままで薬剤投入部15に供給できる。
The drug supply unit 14 temporarily stores the drug M. Then, the medicine supply unit 14 supplies the medicine M to the medicine input unit 15 according to prescription data that is data including information on prescription (for example, for each dose). Thereby, the medicine M is supplied to the concave portion 31 formed in the packaging sheet 3 by the concave portion forming portion 13. The drug supply unit 14 includes a storage unit 141 that temporarily stores the drug M. The drug supply unit 14 can selectively supply the drug M from the storage unit 141 under the control of the control unit 5. As the storage unit 141 for tablets, there can be exemplified a storage cassette and each recess in a distribution basket in which a plurality of recesses are arranged in a matrix. In addition, the storage unit 141 is for powders, for example, a saddle with a V-shaped concave section and a powder distribution device formed in a disc shape and configured to scrape powder according to prescription data. it can. However, the medicine supply unit 14 is not limited to these exemplified forms and can be implemented in various forms. The storage unit 141 can be configured by, for example, a plurality of storage units for each type that store the medicine M for each type, or a plurality of storage units for each dose that stores the drug M for each dose. It is. In this case, the medicine supply unit 14 can store the medicine M for each type or for each dose in a state suitable for supplying the medicine M. When the medicine M is stored for each type by the type storage unit, the medicine M can be easily replenished. Moreover, when the medicine M is stored for each dose by the dose storage unit, it can be supplied to the drug input unit 15 in the stored state.
なお、本実施形態の薬剤供給部14は、種々の剤形の薬剤を扱うことができる。例えば、錠剤、カプセル剤、散剤が挙げられる。また、本実施形態では固体の薬剤のみを扱うよう構成されているが、場合によっては液体やゲル状の薬剤を扱うことも可能である。
Note that the drug supply unit 14 of the present embodiment can handle drugs of various dosage forms. For example, a tablet, a capsule, and a powder are mentioned. Further, in the present embodiment, it is configured to handle only a solid drug, but depending on the case, it is also possible to handle a liquid or gel drug.
薬剤投入部15は、前記凹部形成部13によって包装用シート3に形成された各凹部31に薬剤Mを投入する。本実施形態の薬剤投入部15は、図示のように上広がり形状のホッパーとして構成されており、前記薬剤供給部14の下方に位置する。なお、液体の薬剤を扱う場合、薬剤投入部15は例えばノズル状等、注出に適した形状に形成される。
The drug injection unit 15 inputs the drug M into each recess 31 formed in the packaging sheet 3 by the recess forming unit 13. As shown in the figure, the medicine charging unit 15 of the present embodiment is configured as a hopper having an upward shape, and is positioned below the medicine supply unit 14. In the case of handling a liquid medicine, the medicine feeding section 15 is formed in a shape suitable for dispensing such as a nozzle shape.
蓋シート保持部16は平坦な蓋シート4を保持する。本実施形態の蓋シート4としては樹脂シートが用いられている。この蓋シート4は帯状である。蓋シート4は巻かれたロール状体4aの状態で、蓋シート保持部16に引き出されることが可能に保持されている。蓋シート4は、包装用シート3に形成される凹部31の開口を覆うことができるような幅を有する。本実施形態の蓋シート4の幅は、包装用シート3の幅と同一である。なお、蓋シート4として、紙や、樹脂がコーティングされた紙を用いることもできる。
The lid sheet holding unit 16 holds the flat lid sheet 4. A resin sheet is used as the lid sheet 4 of the present embodiment. The lid sheet 4 has a strip shape. The lid sheet 4 is held in such a manner that it can be pulled out to the lid sheet holding portion 16 in the state of a rolled roll 4a. The lid sheet 4 has a width that can cover the opening of the recess 31 formed in the packaging sheet 3. The width of the lid sheet 4 of the present embodiment is the same as the width of the packaging sheet 3. In addition, as the cover sheet 4, paper or paper coated with resin can be used.
蓋シート供給部17は、前記凹部31の開口を閉鎖するための蓋シート4を、前記凹部31…31が形成されて、各凹部31に薬剤Mが投入された状態の前記包装用シート3に対して供給する。蓋シート供給部17は、蓋シート4を包装用シート3の上面に供給する。本実施形態では、蓋シート供給部17は、包装用シート3に対して蓋シート4を上方から供給する。蓋シート供給部17は、包装用シート3に対して蓋シート4を、側方から供給してもよく、あるいは、下方から供給してもよい。蓋シート供給部17は、前記蓋シート保持部16から蓋シート4を取り出して長手方向に供給する。蓋シート4の供給は、図示のように複数のローラー171…171により、張力が調整されつつなされる。後述の切断部19の上流側の最も近い位置に設けられる一部のローラー(図示しない)には駆動力が伝達されて回転するので蓋シート4が引っ張られる。このため、蓋シート保持部16から蓋シート4が取り出される。本実施形態では、包装用シート3及び蓋シート4は、共通のローラーによって引っ張られる。前記供給は、後述する蓋シート接着部18により包装用シート3に蓋シート4を接着する際には停止する。このため、前記供給は間欠的になされる。この間欠的な蓋シート4の供給は、包装用シート3の供給と同期している。なお、蓋シート4の取り出しを行う手段はローラーに限定されない。蓋シート4の取り出しを行う手段としては、たとえば蓋シート4を挟持して引っ張るような手段を採用することもできる。またこの手段としては、アームやゴム板等の種々の手段を採用することもできる。
The lid sheet supply unit 17 applies the lid sheet 4 for closing the opening of the concave portion 31 to the packaging sheet 3 in the state where the concave portions 31... To supply. The lid sheet supply unit 17 supplies the lid sheet 4 to the upper surface of the packaging sheet 3. In the present embodiment, the lid sheet supply unit 17 supplies the lid sheet 4 to the packaging sheet 3 from above. The lid sheet supply unit 17 may supply the lid sheet 4 to the packaging sheet 3 from the side or from below. The lid sheet supply unit 17 takes out the lid sheet 4 from the lid sheet holding unit 16 and supplies it in the longitudinal direction. The lid sheet 4 is supplied while the tension is adjusted by a plurality of rollers 171. Since the driving force is transmitted to some rollers (not shown) provided at the closest position on the upstream side of the cutting portion 19 described later, the lid sheet 4 is pulled. For this reason, the lid sheet 4 is taken out from the lid sheet holding part 16. In this embodiment, the packaging sheet 3 and the lid sheet 4 are pulled by a common roller. The supply is stopped when the lid sheet 4 is bonded to the packaging sheet 3 by the lid sheet bonding portion 18 described later. For this reason, the supply is made intermittently. The intermittent supply of the lid sheet 4 is synchronized with the supply of the packaging sheet 3. The means for taking out the lid sheet 4 is not limited to a roller. As a means for taking out the lid sheet 4, for example, a means for sandwiching and pulling the lid sheet 4 may be employed. Further, as this means, various means such as an arm and a rubber plate can be adopted.
蓋シート接着部18は、前記蓋シート供給部17によって供給された前記蓋シート4を、当該蓋シート4によって前記凹部31の開口を覆うことで閉鎖した状態で前記包装用シート3に接着する。蓋シート接着部18は、熱板181、受け部182を備える。熱板181と受け部182とは、搬送される蓋シート4及び、包装用シート3の凹部31が形成されていない部分を挟んで対向している。熱板181と受け部182とが対向する各面は平面とされている。蓋シート4に対し、熱板181は上方に位置し、受け部182は下方に位置する。熱板181にはヒーターが内蔵されている。受け部182は樹脂からなっている。本実施形態の受け部182はゴム製である。なお、受け部182は、ヒーターが内蔵された、もう一つの熱板であってもよい。熱板181と受け部182とは、電動モータにより駆動されることにより、蓋シート4及び包装用シート3に対して接近・離反可能とされている。熱板181及び受け部182を駆動するための駆動源は、電動モータに限定されない。熱板181及び受け部182の駆動源は、熱板181及び受け部182を蓋シート4及び包装用シート3に対して接近・離反させることができるようなものであればよい。熱板181及び受け部182の駆動源は、たとえばエアーシリンダであってもよく、あるいは油圧シリンダであってもよい。なお、図示していないが、受け部182には、この受け部182と凹部31とが干渉しないように、凹部31が嵌り込む凹所が形成される。本実施形態では、受け部182の中央には、凹所として円形の穴が貫通しており、受け部182が上方に移動した際に凹部31に干渉しないようにされている。熱板181が熱せられた状態で熱板181と受け部182とが蓋シート4及び包装用シート3を挟むことにより、包装用シート3に対して蓋シート4が接着(本実施形態ではヒートシール)されて薬剤包装体Pが形成される。この接着により、凹部31に投入された薬剤Mが凹部31から漏れ出ないようにされる。なお、蓋シート4として紙が用いられた場合には、蓋シート接着部18は蓋シート4と包装用シート3との間に接着剤を介在させて接着を行うことができる。
The lid sheet bonding unit 18 bonds the lid sheet 4 supplied by the lid sheet supply unit 17 to the packaging sheet 3 in a state where the lid sheet 4 is closed by covering the opening of the recess 31. The lid sheet bonding part 18 includes a hot plate 181 and a receiving part 182. The hot plate 181 and the receiving portion 182 are opposed to each other with the lid sheet 4 to be conveyed and the portion of the packaging sheet 3 where the concave portion 31 is not formed interposed therebetween. Each surface where the heat plate 181 and the receiving portion 182 face each other is a flat surface. With respect to the lid sheet 4, the heat plate 181 is located above and the receiving portion 182 is located below. The heating plate 181 has a built-in heater. The receiving part 182 is made of resin. The receiving portion 182 of this embodiment is made of rubber. Note that the receiving portion 182 may be another hot plate in which a heater is built. The hot plate 181 and the receiving portion 182 can be moved toward and away from the lid sheet 4 and the packaging sheet 3 by being driven by an electric motor. The drive source for driving the heat plate 181 and the receiving part 182 is not limited to the electric motor. The drive source of the hot plate 181 and the receiving portion 182 may be any drive source that can move the hot plate 181 and the receiving portion 182 toward and away from the lid sheet 4 and the packaging sheet 3. The drive source of the hot plate 181 and the receiving part 182 may be, for example, an air cylinder or a hydraulic cylinder. Although not shown, the receiving portion 182 is formed with a recess into which the recessed portion 31 is fitted so that the receiving portion 182 and the recessed portion 31 do not interfere with each other. In the present embodiment, a circular hole passes through the center of the receiving portion 182 as a recess so that it does not interfere with the concave portion 31 when the receiving portion 182 moves upward. When the hot plate 181 is heated, the hot plate 181 and the receiving portion 182 sandwich the lid sheet 4 and the packaging sheet 3 so that the lid sheet 4 is bonded to the packaging sheet 3 (in this embodiment, heat sealing is performed). ) To form a medicine package P. This adhesion prevents the medicine M introduced into the recess 31 from leaking out of the recess 31. When paper is used as the lid sheet 4, the lid sheet bonding portion 18 can be bonded by interposing an adhesive between the lid sheet 4 and the packaging sheet 3.
切断部19は、前記蓋シート4が接着された前記包装用シート3を、両シート3,4を一緒に、1回または複数回の服用分毎に切断する。本実施形態の切断部19は、包装用シート3を挟んで上方と下方とに位置し、刃先が重なるように移動可能とされた切断刃191,191を備える。これにより、患者が服用しやすい単位に薬剤包装体Pが分離される。よって、1回または複数回の服用単位でまとめられた薬剤包装体Pを得ることができる。
The cutting unit 19 cuts the packaging sheet 3 to which the lid sheet 4 is bonded together with the sheets 3 and 4 together for one or more doses. The cutting unit 19 of the present embodiment includes cutting blades 191 and 191 that are positioned above and below the packaging sheet 3 and are movable so that the blade edges overlap. Thereby, the medicine package P is separated into units that are easy for the patient to take. Accordingly, it is possible to obtain a medicine package P that is grouped in one or more dose units.
なお、切断刃191の形状を変更することで、包装用シート3及び蓋シート4にミシン目を形成することもできる。このようにミシン目を形成することにより、患者の都合により薬剤包装体Pを適宜切断できるようになるので、服用や薬剤包装体Pの保管に際して患者の使い勝手が良くなる。なお、ミシン目以外に、患者による薬剤包装体Pの切断を補助するよう、他の部分よりも剛性を小さくしたり、板厚を薄くした脆弱部を形成したりすることもできる。
In addition, a perforation can be formed in the packaging sheet 3 and the lid sheet 4 by changing the shape of the cutting blade 191. By forming the perforations in this way, the medicine package P can be appropriately cut according to the convenience of the patient, so that the patient's convenience is improved when taking or storing the medicine package P. In addition to the perforation, it is also possible to make the rigidity smaller than other parts or to form a fragile part with a reduced plate thickness so as to assist the patient in cutting the medicine package P.
印刷部20は、前記処方データに応じた情報を、前記蓋シート4に印刷する。この印刷部20により、印刷を一連の工程でできるので、患者に渡すことのできる状態までの薬剤包装体Pの形成が簡単にできる。印刷内容としては、患者氏名、服用に関する日付、曜日、服用タイミング(食後、食前、食間など)が挙げられる。本実施形態では、包装用シート3に接着する前の蓋シート4に印刷を行う。このため、印刷部20は包装用シート3の搬送ラインの上方に位置している。なお、包装用シート3に接着した後の蓋シート4に印刷を行うこともできる。印刷方式としては、インクリボンを用いて熱転写する方式が例示できるが、インクジェット式等、種々の方式を採用し得る。
The printing unit 20 prints information corresponding to the prescription data on the lid sheet 4. Since the printing unit 20 can perform printing in a series of steps, it is possible to easily form the medicine package P up to a state where it can be delivered to the patient. Examples of the printed contents include the patient's name, the date of taking, the day of the week, and the timing of taking (after meal, before meal, between meals, etc.). In this embodiment, printing is performed on the lid sheet 4 before being bonded to the packaging sheet 3. For this reason, the printing part 20 is located above the conveyance line of the packaging sheet 3. Note that printing can also be performed on the lid sheet 4 after being bonded to the packaging sheet 3. Examples of the printing method include a method of thermal transfer using an ink ribbon, but various methods such as an ink jet method can be adopted.
凹部形成装置Xについて以下に説明する。本実施形態の凹部形成装置Xは、図2(ブロック図)に示すように、前述の凹部形成部13、そして、成形型切換部21、処方データ受付部22、凹部形成用制御部(請求の範囲に記載の「制御部」)23を備える。
The recess forming device X will be described below. As shown in FIG. 2 (block diagram), the recess forming device X of the present embodiment includes the above-described recess forming unit 13, a mold switching unit 21, a prescription data receiving unit 22, and a recess forming control unit (invoice). “Control unit”) 23 described in the range.
凹部形成部13が備える、複数の成形型133…133の各々は、包装用シート3に形成される凹部31…31の容量(本実施形態では容積)が互いに異なる。このため、複数の成形型133…133では、少なくとも雌型133a(特に、雌型133aの備える、包装用シート3を変形させる凹みである型凹部133a1~133a3)が異なる形状を有している。
Each of the plurality of molds 133... 133 provided in the recess forming part 13 has different capacities (volumes in this embodiment) of the recesses 31... 31 formed in the packaging sheet 3. For this reason, in the plurality of molds 133... 133, at least the female mold 133a (particularly, the mold recesses 133a1 to 133a3 that are the recesses of the female mold 133a that deform the packaging sheet 3) have different shapes.
なお、凹部31…31の異なる容量は、雌型133aにおける型凹部133a1~133a3の横断面寸法及び深さ寸法が比例関係にある複数の成形型133…133により実現できる。また、雌型133aにおける型凹部の横断面寸法と深さ寸法との比率を変化させた(例えば横断面寸法だけを変化させたり、深さ寸法だけを変化させたりした)複数の成形型133…133によっても実現できる。更に、雌型133aにおける型凹部の横断面形状が異なる(例えば横断面形状が円形のものと四角形のものが存在する)複数の成形型133…133によっても実現できる。このように、異なる容量は複数の成形型133…133の種々のパターンにより実現できる。
Note that the different capacities of the recesses 31... 31 can be realized by a plurality of molds 133... 133 in which the cross-sectional dimensions and depth dimensions of the mold recesses 133a1 to 133a3 in the female mold 133a are proportional. Further, the ratio of the cross-sectional dimension and the depth dimension of the mold recess in the female mold 133a is changed (for example, only the cross-sectional dimension is changed or only the depth dimension is changed). 133 can also be realized. Further, it can also be realized by a plurality of molding dies 133... 133 that have different cross-sectional shapes of the mold recesses in the female mold 133a (for example, a circular cross-sectional shape and a quadrangular cross-sectional shape exist). In this way, different capacities can be realized by various patterns of the plurality of molds 133.
成形型切換部21は、凹部形成部13において使用する成形型133を、複数の成形型133…133の中で切り換える。この切り換えは、複数の成形型133…133のうちで選択された成形型133を凹部31の形成のために用いるべく行われる。なお、本実施形態で一度に選択される成形型133は1個であるが、これに限られず、例えば凹部形成部13が同時に複数の凹部31…31を形成するように構成されていた場合には、2個以上の成形型133を一度に選択することもできる。
The molding die switching unit 21 switches the molding die 133 used in the recess forming unit 13 among the plurality of molding dies 133. This switching is performed so that the molding die 133 selected from the plurality of molding dies 133... Note that the number of molds 133 selected at a time in the present embodiment is one, but is not limited to this. For example, when the recess forming portion 13 is configured to simultaneously form a plurality of recesses 31... 31. Can also select two or more molds 133 at a time.
処方データ受付部22は、薬剤包装装置1(特に凹部形成装置X)に入力された処方データを受け付ける。処方データの入力は薬剤師等の使用者によって手作業でなされてもよいし、薬剤包装装置1(凹部形成装置X)に接続された入力装置によって自動的になされてもよい。
The prescription data receiving unit 22 receives prescription data input to the medicine packaging device 1 (particularly the recess forming device X). The prescription data may be input manually by a user such as a pharmacist or may be automatically performed by an input device connected to the drug packaging device 1 (recess forming device X).
凹部形成用制御部23は、処方データ受付部22によって受け付けた処方データに基づいて、凹部形成部13において使用する成形型133を切り換えるように、成形型切換部21を制御する。この凹部形成用制御部23は、図1に示すように、薬剤包装装置1の制御部5に設けられることもできるし、凹部形成装置Xを制御するために独自に(制御部5とは別に)設けられることもできる。
The concave portion forming control unit 23 controls the molding die switching unit 21 to switch the molding die 133 used in the concave portion forming unit 13 based on the prescription data received by the prescription data receiving unit 22. As shown in FIG. 1, the recess forming control unit 23 can be provided in the control unit 5 of the medicine packaging device 1, or can be used independently (in addition to the control unit 5) to control the recess forming device X. ) Can also be provided.
ここで、図3~図6に成形型切換部21の構成を例示する。図3~図5に示した構成例は、少なくとも雌型133aについて一体化した成形型集合体133uを用いるものであり、図6に示した構成例は、複数の成形型133…133(雌型133a…133a)を個別に用いるものである。
Here, FIGS. 3 to 6 illustrate the configuration of the molding die switching unit 21. FIG. 3 to 5 uses a mold assembly 133u integrated with at least the female mold 133a, and the configuration example shown in FIG. 6 includes a plurality of molding dies 133 ... 133 (female molds). 133a... 133a) are used individually.
図3に示した構成例は、成形型集合体133uが、大きさの異なる複数(この構成例では3個)の型凹部133a1~133a3を有する雌型133aを備えるものである。この雌型133aは平面視形状が長方形で、型凹部133a1~133a3は長手方向に並んでいる。雌型133aの下部側面には、長手方向に直線状に沿う歯車である型移動用ラック211が設けられている。そして、この型移動用ラック211の有する歯に噛み合うように位置する駆動側ピニオン212a(歯は図示省略)を回転させる型移動用モータ212が設けられている。型移動用モータ212を回転させることで、長手方向(図示矢印方向)に雌型133aを移動させることができる。なお、図3において図示は省略したが、雄型133b(設ける場合)及び押え板133cも型凹部133a1~133a3に対応する形状とされており、雌型133aの移動に対して平行移動するよう構成されている。
In the configuration example shown in FIG. 3, the molding die assembly 133u includes a female die 133a having a plurality of (three in this configuration example) mold recesses 133a1 to 133a3 having different sizes. The female mold 133a has a rectangular shape in plan view, and the mold recesses 133a1 to 133a3 are arranged in the longitudinal direction. On the lower side surface of the female die 133a, there is provided a die moving rack 211 that is a gear that is linear in the longitudinal direction. A mold moving motor 212 is provided for rotating a drive-side pinion 212a (tooth is not shown) positioned so as to mesh with the teeth of the mold moving rack 211. By rotating the mold moving motor 212, the female mold 133a can be moved in the longitudinal direction (the arrow direction in the figure). Although not shown in FIG. 3, the male mold 133b (if provided) and the holding plate 133c are also shaped to correspond to the mold recesses 133a1 to 133a3, and are configured to move in parallel with the movement of the female mold 133a. Has been.
図4に示した構成例は、成形型集合体133uにつき、平面視形状が長方形である雌型133aを長手方向に移動させることができる点で図3に示した構成例と共通する。ただしこの構成例では、雌型133aの長手方向端部に型移動用シリンダ213が接続されている点が相違している。型移動用シリンダ213を伸縮させることで、長手方向(図示矢印方向)に雌型133aを移動させることができる。
The configuration example shown in FIG. 4 is common to the configuration example shown in FIG. 3 in that the female die 133a having a rectangular shape in plan view can be moved in the longitudinal direction with respect to the mold assembly 133u. However, this configuration example is different in that a die moving cylinder 213 is connected to the longitudinal end of the female die 133a. By expanding and contracting the mold moving cylinder 213, the female mold 133a can be moved in the longitudinal direction (the direction of the arrow in the figure).
図5に示した構成例は、成形型集合体133uが、大きさの異なる複数の型凹部133a1~133a3の各々を外周各面に一つずつ有する、六角柱状の雌型133aを備えるものである。雌型133aの一方の端面には型移動用ギア214が設けられている。そして、この型移動用ギア214の歯に噛み合うように位置する駆動側ギア215a(歯は図示しない)を回転させる型移動用モータ215が設けられている。型移動用モータ215を回転させることで、周方向(図示矢印方向)に雌型133aを移動させることができる。なお、図5において図示は省略したが、この構成における雄型133b(設ける場合)及び押え板133cも型凹部133a1~133a3に対応する形状とされており、雌型133aに対して移動するよう構成されている。
In the configuration example shown in FIG. 5, the mold assembly 133u includes a hexagonal column-shaped female mold 133a having a plurality of mold recesses 133a1 to 133a3 of different sizes, one on each outer peripheral surface. . A mold moving gear 214 is provided on one end face of the female mold 133a. A mold moving motor 215 that rotates a driving gear 215a (tooth not shown) positioned so as to mesh with the teeth of the mold moving gear 214 is provided. By rotating the mold moving motor 215, the female mold 133a can be moved in the circumferential direction (arrow direction in the figure). Although not shown in FIG. 5, the male mold 133b (if provided) and the holding plate 133c in this configuration are also shaped to correspond to the mold recesses 133a1 to 133a3, and are configured to move relative to the female mold 133a. Has been.
図6に示した構成例は、大きさの異なる型凹部が一つずつ形成された複数の雌型133a…133aを保管部216に収納しておき、例えばロボットアーム217を用いて型台218上で取り換えできるものである。
In the configuration example shown in FIG. 6, a plurality of female molds 133 a... 133 a each having a mold recess having a different size are stored in the storage unit 216, for example, on the mold table 218 using the robot arm 217. Can be replaced.
以上、成形型切換部21の構成例として4例を示したが、成形型切換部21の構成は前記各例に限定されるものではなく、種々の構成とできる。
As described above, four examples of the configuration of the molding die switching unit 21 are shown, but the configuration of the molding die switching unit 21 is not limited to the above examples, and various configurations can be adopted.
以上のように構成された凹部形成装置Xによると、複数の成形型133…133から、処方データに応じて成形型133が切り換えられるので、適切な容量の凹部31を形成できる。
According to the recess forming apparatus X configured as described above, since the molding die 133 is switched from the plurality of molding dies 133... 133 according to the prescription data, it is possible to form the recesses 31 having an appropriate capacity.
前記処方データには、一回服用分の薬剤量に関する情報が含まれることができる。この場合、凹部形成用制御部23は、処方データ受付部22によって受け付けた処方データ中の、一回服用分の薬剤量に関する情報に基づいて、一回服用分の薬剤Mを収容するために必要な凹部31の必要容量を導出する。凹部形成用制御部23は、前記導出した必要容量に基づいて成形型切換部21を制御することで、凹部形成部13において使用する成形型133を、導出した必要容量に応じた成形型133に切り換え可能である。なお、本実施形態における「導出」とは、演算による算出のほか、あらかじめ凹部形成用制御部23等に収納されたテーブルを参照することによる導出も含み、種々の手順を許容する。また、所定の余裕率を見込んで必要容量を導出することもできる。
The prescription data may include information on the amount of drug for a single dose. In this case, the concave portion forming control unit 23 is necessary for accommodating the medicine M for a single dose based on the information regarding the amount of the medicine for a single dose in the prescription data received by the prescription data receiving unit 22. Necessary capacity of the concave portion 31 is derived. The concave portion forming control unit 23 controls the molding die switching unit 21 based on the derived necessary capacity, so that the molding die 133 used in the concave portion forming unit 13 is changed to the molding die 133 corresponding to the derived necessary capacity. Switching is possible. The “derivation” in this embodiment includes not only calculation by calculation but also derivation by referring to a table previously stored in the recess formation control unit 23 and the like, and allows various procedures. In addition, the required capacity can be derived in consideration of a predetermined margin rate.
このように処方データに一回服用分の薬剤量に関する情報が含まれる場合、処方データ中の、一回服用分の薬剤量に関する情報に基づいて、必要容量を導出し、この必要容量に応じて成形型133を切り換えできる。このため、一回服用分の薬剤量に応じて適切な容量の凹部31を形成できる。
In this way, when the prescription data includes information on the amount of drug for a single dose, the required volume is derived based on the information on the amount of drug for a single dose in the prescription data, The mold 133 can be switched. For this reason, the recessed part 31 of a suitable capacity | capacitance can be formed according to the chemical | medical agent amount for one dose.
本実施形態の凹部形成用制御部23は、前記必要容量として、凹部形成部13で形成される凹部31の必要容積を導出する。このように必要容量として必要容積を用いることで、必要容量の導出が容易である。必要容積は、例えば、薬剤Mの有する体積(中実部分の体積)と、凹部31に投入された状態で薬剤Mの周囲にできることが予想される隙間の体積(空間部分の体積)とを考慮の上、あらかじめ定められており、前記導出は、例えば一回服用分における薬剤Mの組み合わせに応じてなされる。
The concave portion formation control unit 23 of the present embodiment derives the necessary volume of the concave portion 31 formed by the concave portion forming portion 13 as the necessary capacity. By using the required volume as the required capacity in this way, it is easy to derive the required capacity. The required volume takes into account, for example, the volume of the drug M (the volume of the solid part) and the volume of the gap (the volume of the space part) that is expected to be formed around the drug M in the state of being inserted into the recess 31. In addition, the derivation is performed in accordance with, for example, a combination of medicines M in a single dose.
処方データには、複数回服用分の処方に関する情報が含まれ、かつ、各回服用分の薬剤量に関する情報が含まれることもできる。この場合、凹部形成用制御部23は、各回服用分の薬剤量に関する情報に基づいて、各回服用分の薬剤Mに対する必要容量の各々のうちで最も大きな必要容量を導出する。凹部形成用制御部23は、この導出した最も大きな必要容量に基づいて成形型切換部21を制御する。この場合、処方単位で成形型133を切り換えできるため、頻繁に成形型133を切り換える必要がない。このため、凹部形成装置Xの動作を単純化でき、騒音や振動を低減できる。
The prescription data includes information on prescriptions for a plurality of doses, and can also include information on the amount of drug for each dose. In this case, the recess formation control unit 23 derives the largest necessary capacity among the necessary capacity for the medicine M for each dose based on the information regarding the medicine amount for each dose. The concave portion forming control unit 23 controls the molding die switching unit 21 based on the derived maximum required capacity. In this case, since the molding die 133 can be switched on a prescription basis, it is not necessary to frequently switch the molding die 133. For this reason, operation | movement of the recessed part formation apparatus X can be simplified, and a noise and a vibration can be reduced.
更に、処方データに、複数回服用分の処方に関する情報が含まれ、かつ、各回服用分の薬剤量に関する情報が含まれる場合において、凹部形成用制御部23は、各回服用分の薬剤量に関する情報に基づいて、各回服用分の薬剤Mに対する必要容量の各々を導出し、前記導出した必要容量の各々に基づいて前記成形型切換部21を制御することもできる。この場合、服用単位で成形型133を切り換えできるため、凹部31の形成に当たって無駄を生じさせずにきめ細かい対応が可能である。
Further, when the prescription data includes information on prescriptions for a plurality of doses and information on the drug amount for each dose, the recess formation control unit 23 provides information on the drug amount for each dose. Based on the above, it is also possible to derive each of the necessary volumes for the medicine M for each dose, and to control the mold switching unit 21 based on each of the derived necessary volumes. In this case, since the molding die 133 can be switched on a dosing basis, a fine response can be made without causing waste in forming the recess 31.
本実施形態の凹部形成装置Xは、薬剤供給部14と組み合わされて薬剤供給装置を構成することができる。このように構成された薬剤供給装置は、包装用シート3への凹部31の形成と、形成された凹部31への薬剤Mの供給とを一連に行うことができる。
The recess forming device X of the present embodiment can be combined with the drug supply unit 14 to constitute a drug supply device. The medicine supply device configured as described above can successively perform the formation of the recess 31 on the packaging sheet 3 and the supply of the medicine M to the formed recess 31.
また、本実施形態の凹部形成装置Xは、凹部形成装置Xによって形成した凹部31に薬剤Mが収容された状態で凹部31を封止することで、薬剤Mを包装する薬剤包装部と組み合わされて薬剤包装装置1を構成することができる。薬剤包装部は、前述の蓋シート保持部16、蓋シート供給部17、蓋シート接着部18により構成される。この薬剤包装装置1は、包装用シート3への凹部31の形成と、形成された凹部31に薬剤Mが収容された状態で封止することとを一連に行うことができる。
In addition, the recess forming device X of the present embodiment is combined with a medicine packaging unit for packaging the medicine M by sealing the recess 31 in a state where the medicine M is accommodated in the recess 31 formed by the recess forming device X. Thus, the medicine packaging device 1 can be configured. The medicine packaging unit includes the lid sheet holding unit 16, the lid sheet supply unit 17, and the lid sheet bonding unit 18 described above. This medicine packaging apparatus 1 can perform a series of formation of the recess 31 in the packaging sheet 3 and sealing with the medicine M accommodated in the formed recess 31.
次に、図7に凹部形成用制御部23を主体とした成形型切換部21の動作フローを示す。この動作フローでは、成形型133として3個の成形型(第1~第3成形型)を用いるものとし、第1成形型よりも第2成形型の方が包装用シート3に容積の大きな凹部31を形成でき、第2成形型よりも第3成形型の方が包装用シート3に容積の大きな凹部31を形成できるものとする。なお、第1~第3成形型は図3~図5に示したように、少なくとも雌型133aについて一体化した成形型集合体133uを用いる場合も含む。
Next, FIG. 7 shows an operation flow of the molding die switching unit 21 mainly including the concave portion forming control unit 23. In this operation flow, three molding dies (first to third molding dies) are used as the molding die 133, and the second molding die has a larger volume in the packaging sheet 3 than the first molding die. 31 can be formed, and the third molding die can form the concave portion 31 having a larger volume in the packaging sheet 3 than the second molding die. As shown in FIGS. 3 to 5, the first to third molds include a case where a mold assembly 133u integrated with at least the female mold 133a is used.
まず、必要容積が導出される(ステップS1)。次に、必要容積が第1成形型(により形成される凹部31の容積)よりも小さいか否かが判断される(ステップS2)。是(図7中の「YES」、以下同じ)であった場合、その時点で凹部形成部13に配置されている成形型133が第1成形型以外であるか否かが判断される(ステップS3)。是であった場合(第1成形型以外であった場合)は、成形型切換部21を制御して凹部形成部13に第1成形型を配置する(ステップS4)。
First, the required volume is derived (step S1). Next, it is determined whether the required volume is smaller than the first mold (the volume of the recess 31 formed by the mold) (step S2). If YES (“YES” in FIG. 7, the same applies hereinafter), it is determined whether or not the mold 133 disposed in the recess forming portion 13 at that time is other than the first mold (step). S3). If yes (if other than the first mold), the mold switching unit 21 is controlled to place the first mold in the recess forming part 13 (step S4).
ステップS2で否(図7中の「NO」、以下同じ)であった場合、必要容積が第2成形型(により形成される凹部31の容積)よりも小さいか否かが判断される(ステップS5)。是であった場合、その時点で凹部形成部13に配置されている成形型133が第2成形型以外であるか否かが判断される(ステップS6)。是であった場合(第2成形型以外であった場合)は、成形型切換部21を制御して凹部形成部13に第2成形型を配置する(ステップS7)。
If NO in step S2 ("NO" in FIG. 7, the same applies hereinafter), it is determined whether the required volume is smaller than the second mold (the volume of the recess 31 formed by the second mold) (step S2). S5). If YES, it is determined whether or not the molding die 133 disposed in the recess forming portion 13 at that time is other than the second molding die (step S6). If yes (if other than the second mold), the mold switching unit 21 is controlled to place the second mold in the recess forming part 13 (step S7).
ステップS5で否であった場合、必要容積が第3成形型(により形成される凹部31の容積)よりも小さいか否かが判断される(ステップS8)。是であった場合、その時点で凹部形成部13に配置されている成形型133が第3成形型以外であるか否かが判断される(ステップS9)。是であった場合(第3成形型以外であった場合)は、成形型切換部21を制御して凹部形成部13に第3成形型を配置する(ステップS10)。
If the result is NO in step S5, it is determined whether or not the required volume is smaller than the third mold (the volume of the recess 31 formed thereby) (step S8). If yes, it is determined whether or not the molding die 133 disposed in the recess forming portion 13 at that time is other than the third molding die (step S9). If yes (if other than the third mold), the mold switching unit 21 is controlled to place the third mold in the recess forming part 13 (step S10).
前記ステップS4、S7、S10の後に、配置された第1~第3成形型により包装用シート3に凹部31を形成し、包装処理がなされる(ステップS11)。前記ステップS3、S6、S9で否であった場合は、そのままステップS11に進む。ステップS8で否であった場合は、使用者に対してエラー通知がなされる(ステップS12)。
After Steps S4, S7, and S10, the recess 31 is formed in the packaging sheet 3 by the first to third molds arranged, and packaging processing is performed (Step S11). If the answer is NO in steps S3, S6, and S9, the process proceeds to step S11. If NO in step S8, an error notification is given to the user (step S12).
以上のように構成された本実施形態の凹部形成装置Xを備えた薬剤包装装置1によると、包装用シートの供給、複数の凹部31…31の形成、薬剤Mの投入を自動的に行うことができる。よって、容易にブリスター包装を行うことができる。
According to the medicine packaging device 1 including the recess forming device X of the present embodiment configured as described above, the supply of the packaging sheet, the formation of the plurality of recesses 31. Can do. Therefore, blister packaging can be easily performed.
以上、本発明の一実施形態について説明したが、本発明は前記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の変更を加えることができる。
Although one embodiment of the present invention has been described above, the present invention is not limited to the above embodiment, and various modifications can be made without departing from the scope of the present invention.
最後に、前記実施形態(変形した形態を含む)の構成及び作用についてまとめておく。前記実施形態に係る凹部形成装置Xは、薬剤Mを収容するための凹部31を包装用シート(容器用フィルム)3に形成する複数の成形型133を備えた凹部形成部13であって、前記複数の成形型133は、各々が包装用シート(容器用フィルム)3に形成する凹部31の容量が互いに異なる凹部形成部13と、前記複数の成形型133の中から前記凹部形成部13において使用する成形型133に切り換える成形型切換部21と、処方に関する情報が含まれる処方データを受け付ける処方データ受付部22と、前記処方データ受付部22によって受け付けた前記処方データに基づいて、前記凹部形成部13において使用する成形型133を、前記複数の成形型133の中で切り換えるように、前記成形型切換部21を制御する制御部5とを備える。
Finally, the configuration and operation of the above embodiment (including modified embodiments) will be summarized. The concave portion forming apparatus X according to the embodiment is a concave portion forming portion 13 including a plurality of molds 133 for forming the concave portion 31 for accommodating the medicine M in the packaging sheet (container film) 3. The plurality of molds 133 are used in the recess forming part 13 and the recess forming part 13 out of the plurality of forming molds 133, each having a different capacity of the recess 31 formed in the packaging sheet (container film) 3. Based on the prescription data received by the prescription data receiving unit 22, the concave part forming unit 21, a mold switching unit 21 that switches to the mold 133 to be performed, a prescription data receiving unit 22 that receives prescription data including information related to prescription A control unit 5 for controlling the molding die switching unit 21 so as to switch the molding die 133 used in the molding die 133 among the plurality of molding dies 133. Obtain.
前記構成によると、処方データに応じて成形型133が切り換えられるので、適切な容量の凹部31を包装用シート(容器用フィルム)3に形成できる。
According to the above configuration, since the mold 133 is switched according to the prescription data, the concave portion 31 having an appropriate capacity can be formed in the packaging sheet (container film) 3.
そして、前記処方データには、一回服用分の薬剤量に関する情報が含まれており、前記制御部5は、前記処方データ受付部22によって受け付けた前記処方データ中の、一回服用分の薬剤量に関する情報に基づいて、一回服用分の薬剤を収容するために必要な凹部31の必要容量を導出し、前記導出した必要容量に基づいて前記成形型切換部21を制御することで、前記凹部形成部13において使用する成形型133を、前記複数の成形型133の中で、前記導出した必要容量に応じた成形型に切り換え可能であるものとできる。
The prescription data includes information on the amount of medicine for a single dose, and the control unit 5 includes a medicine for a single dose in the prescription data received by the prescription data reception unit 22. Based on the information on the amount, the necessary capacity of the recess 31 necessary for storing the medicine for one dose is derived, and by controlling the molding die switching unit 21 based on the derived necessary capacity, The molding die 133 used in the recess forming portion 13 can be switched to a molding die corresponding to the derived required capacity among the plurality of molding dies 133.
前記構成によると、処方データ中の、一回服用分の薬剤量に関する情報に基づいて、一回服用分の薬剤を収容するために必要な凹部31の必要容量を導出し、この必要容量に応じて成形型133を切り換えできる。このため、一回服用分の薬剤量に応じて適切な容量の凹部31を形成できる。
According to the said structure, based on the information regarding the medicine amount for one dose in prescription data, the required capacity | capacitance of the recessed part 31 required in order to accommodate the medicine for a single dose is derived | led-out, and according to this required capacity | capacitance Thus, the mold 133 can be switched. For this reason, the recessed part 31 of a suitable capacity | capacitance can be formed according to the chemical | medical agent amount for one dose.
そして、前記処方データには、複数回服用分の処方に関する情報が含まれ、かつ、各回服用分の薬剤量に関する情報が含まれており、前記制御部5は、前記処方データ受付部22によって受け付けた前記処方データ中の、各回服用分の薬剤量に関する情報に基づいて、各回服用分の薬剤を収容するために必要な凹部31の必要容量の各々のうちで最も大きな必要容量を導出し、前記導出した最も大きな必要容量に基づいて前記成形型切換部21を制御することで、前記凹部形成部13において使用する成形型133を、前記複数の成形型133の中で、前記導出した最も大きな必要容量に応じた成形型に切り換え可能であるものとできる。
The prescription data includes information on prescriptions for multiple doses and information on the amount of medicine for each dose, and the control unit 5 receives the prescription data reception unit 22. Further, in the prescription data, based on the information about the amount of medicine for each dose, the largest necessary capacity is derived among the necessary capacity of the recess 31 necessary to accommodate each dose of medicine, By controlling the molding die switching unit 21 on the basis of the derived maximum required capacity, the molding die 133 used in the concave portion forming unit 13 is the most necessary requirement derived among the plurality of molding die 133. It can be switched to a mold according to the capacity.
前記構成によると、処方単位で複数の成形型133の中から凹部形成部13において使用する成形型133に切り換えできるため、頻繁に成形型133を切り換える必要がない。
According to the above configuration, since it is possible to switch from the plurality of molding dies 133 to the molding dies 133 used in the recess forming portion 13 in a prescription unit, it is not necessary to frequently switch the molding dies 133.
そして、前記処方データには、複数回服用分の処方に関する情報が含まれ、かつ、各回服用分の薬剤量に関する情報が含まれており、前記制御部5は、前記処方データ受付部22によって受け付けた前記処方データ中の、各回服用分の薬剤量に関する情報に基づいて、各回服用分の薬剤を収容するために必要な凹部31の必要容量の各々を導出し、前記導出した必要容量の各々に基づいて前記成形型切換部21を制御することで、前記凹部形成部13において使用する成形型133を、前記複数の成形型133の中で、前記導出した必要容量の各々に応じた成形型に切り換え可能であるものとできる。
The prescription data includes information on prescriptions for multiple doses and information on the amount of medicine for each dose, and the control unit 5 receives the prescription data reception unit 22. In addition, based on the information regarding the amount of medicine for each dose in the prescription data, each of the necessary capacity of the recess 31 required to accommodate the medicine for each dose is derived, and each of the derived necessary capacity is Based on the control of the molding die switching unit 21, the molding die 133 used in the recess forming unit 13 is changed to a molding die corresponding to each of the derived required capacities in the plurality of molding dies 133. It can be switched.
前記構成によると、服用単位で複数の成形型133の中から凹部形成部13において使用する成形型133に切り換えできるため、凹部31の形成に当たってきめ細かい対応が可能である。
According to the above configuration, since it is possible to switch from the plurality of molding dies 133 to the molding dies 133 used in the recess forming portion 13 on a dosing basis, it is possible to cope finely with the formation of the recess 31.
そして、前記制御部5は、前記必要容量として、前記凹部形成部13で形成される凹部31の必要容積を導出することもできる。
And the said control part 5 can also derive | lead out the required volume of the recessed part 31 formed in the said recessed part formation part 13 as said required capacity | capacitance.
前記構成によると、必要容積を用いることで、必要容量の導出が容易である。
According to the above configuration, the required capacity can be easily derived by using the required volume.
そして、本発明の構成の一例に係る薬剤供給装置は、前記凹部形成装置Xと、前記凹部形成装置Xによって形成した凹部31に薬剤を供給する薬剤供給部14とを備える。
And the chemical | medical agent supply apparatus which concerns on an example of the structure of this invention is equipped with the said recessed part formation apparatus X and the chemical | medical agent supply part 14 which supplies a chemical | medical agent to the recessed part 31 formed with the said recessed part formation apparatus X.
前記構成の一例によると、包装用シート(容器用フィルム)3への凹部31の形成と、形成された凹部31への薬剤Mの供給とを一連に行うことができる。
According to an example of the above-described configuration, the formation of the recess 31 on the packaging sheet (container film) 3 and the supply of the medicine M to the formed recess 31 can be performed in series.
そして、前記実施形態(変形した形態を含む)に係る薬剤包装装置1は、前記凹部形成装置Xと、前記凹部形成装置Xによって形成した凹部31に薬剤Mが収容された状態で前記凹部31を封止することで、薬剤Mを包装する薬剤包装部とを備える。
Then, the medicine packaging device 1 according to the embodiment (including the deformed form) includes the concave portion 31 in a state where the medicine M is accommodated in the concave portion forming device X and the concave portion 31 formed by the concave portion forming device X. By sealing, a medicine packaging part for packaging medicine M is provided.
前記構成によると、包装用シート(容器用フィルム)3への凹部31の形成と、形成された凹部31に薬剤Mが収容された状態で封止することとを一連に行うことができる。
According to the said structure, formation of the recessed part 31 to the packaging sheet (container film) 3 and sealing in the state in which the chemical | medical agent M was accommodated in the formed recessed part 31 can be performed in series.
以上、前記実施形態(変形した形態を含む)は、処方データに応じて成形型133が切り換えられるので、適切な容量の凹部31を形成できる。このため、処方された薬剤Mに対して適切な包装を行うために適した凹部形成装置X及びこれを備えた薬剤供給装置、薬剤包装装置1を提供できる。
As described above, in the embodiment (including the modified embodiment), since the molding die 133 is switched according to the prescription data, theconcave portion 31 having an appropriate capacity can be formed. For this reason, the recessed part formation apparatus X suitable for performing appropriate packaging with respect to the prescribed chemical | medical agent M, the chemical | medical agent supply apparatus provided with this, and the chemical | medical agent packaging apparatus 1 can be provided.
As described above, in the embodiment (including the modified embodiment), since the molding die 133 is switched according to the prescription data, the
Claims (7)
- 薬剤を収容するための凹部を容器用フィルムに形成する複数の成形型を備えた凹部形成部であって、前記複数の成形型は、各々が容器用フィルムに形成する凹部の容量が互いに異なる凹部形成部と、
前記凹部形成部において使用する成形型を、前記複数の成形型の中で切り換える成形型切換部と、
処方に関する情報が含まれる処方データを受け付ける処方データ受付部と、
前記処方データ受付部によって受け付けた前記処方データに基づいて、前記凹部形成部において使用する成形型を、前記複数の成形型の中で切り換えるように、前記成形型切換部を制御する制御部とを備える凹部形成装置。 A recess forming portion having a plurality of molds for forming a recess for containing a drug in a container film, the plurality of molds each having a recess having different capacities formed in the container film. Forming part;
A molding die switching unit that switches a molding die used in the recess forming portion among the plurality of molding dies,
A prescription data reception unit for receiving prescription data including information on prescription;
Based on the prescription data received by the prescription data receiving unit, a control unit that controls the molding die switching unit so as to switch the molding die used in the recess forming unit among the plurality of molding dies. A recess forming apparatus provided. - 前記処方データには、一回服用分の薬剤量に関する情報が含まれており、
前記制御部は、
前記処方データ受付部によって受け付けた前記処方データ中の、一回服用分の薬剤量に関する情報に基づいて、一回服用分の薬剤を収容するために必要な凹部の必要容量を導出し、
前記導出した必要容量に基づいて前記成形型切換部を制御することで、前記凹部形成部において使用する成形型を、前記複数の成形型の中で、前記導出した必要容量に応じた成形型に切り換え可能である請求項1記載の凹部形成装置。 The prescription data includes information on the amount of drug for a single dose,
The controller is
In the prescription data received by the prescription data receiving unit, based on information on the amount of medicine for a single dose, derive the necessary capacity of the recess necessary to accommodate the medicine for a single dose,
By controlling the molding die switching unit based on the derived required capacity, the molding die used in the recess forming unit is changed to a molding die corresponding to the derived necessary capacity among the plurality of molding dies. The recess forming apparatus according to claim 1, which is switchable. - 前記処方データには、複数回服用分の処方に関する情報が含まれ、かつ、各回服用分の薬剤量に関する情報が含まれており、
前記制御部は、
前記処方データ受付部によって受け付けた前記処方データ中の、各回服用分の薬剤量に関する情報に基づいて、各回服用分の薬剤を収容するために必要な凹部の必要容量の各々のうちで最も大きな必要容量を導出し、
前記導出した最も大きな必要容量に基づいて前記成形型切換部を制御することで、前記凹部形成部において使用する成形型を、前記複数の成形型の中で、前記導出した最も大きな必要容量に応じた成形型に切り換え可能である請求項1記載の凹部形成装置。 The prescription data includes information on prescriptions for multiple doses, and includes information on the drug amount for each dose,
The controller is
Based on the information on the amount of medicine for each dose in the prescription data received by the prescription data reception unit, the largest necessary among the necessary capacity of the recesses necessary to accommodate each dose of medicine Deriving capacity
By controlling the molding die switching unit based on the derived maximum required capacity, a molding die used in the concave portion forming unit can be selected according to the derived maximum required capacity among the plurality of molding dies. The recess forming apparatus according to claim 1, which can be switched to another mold. - 前記処方データには、複数回服用分の処方に関する情報が含まれ、かつ、各回服用分の薬剤量に関する情報が含まれており、
前記制御部は、
前記処方データ受付部によって受け付けた前記処方データ中の、各回服用分の薬剤量に関する情報に基づいて、各回服用分の薬剤を収容するために必要な凹部の必要容量の各々を導出し、
前記導出した必要容量の各々に基づいて前記成形型切換部を制御することで、前記凹部形成部において使用する成形型を、前記複数の成形型の中で、前記導出した必要容量の各々に応じた成形型に切り換え可能である請求項1記載の凹部形成装置。 The prescription data includes information on prescriptions for multiple doses, and includes information on the drug amount for each dose,
The controller is
In the prescription data received by the prescription data receiving unit, based on information about the amount of medicine for each dose, derive each of the required capacity of the recess necessary to accommodate each dose of medicine,
By controlling the molding die switching unit based on each of the derived required capacities, a molding die used in the recess forming unit can be selected according to each of the derived required capacities in the plurality of molding dies. The recess forming apparatus according to claim 1, which can be switched to another mold. - 前記制御部は、前記必要容量として、前記凹部形成部で形成される凹部の必要容積を導出する請求項2~4のいずれかに記載の凹部形成装置。 5. The recess forming apparatus according to claim 2, wherein the control unit derives a necessary volume of a recess formed by the recess forming unit as the required capacity.
- 請求項1~5のいずれかに記載の凹部形成装置と、
前記凹部形成装置によって形成した凹部に薬剤を供給する薬剤供給部とを備える薬剤供給装置。 A recess forming device according to any one of claims 1 to 5,
A drug supply device comprising: a drug supply unit that supplies a drug to the recess formed by the recess forming apparatus. - 請求項1~5のいずれかに記載の凹部形成装置と、
前記凹部形成装置によって形成した凹部に薬剤が収容された状態で前記凹部を封止することで、薬剤を包装する薬剤包装部とを備える薬剤包装装置。
A recess forming device according to any one of claims 1 to 5,
A medicine packaging device comprising: a medicine packaging portion for packaging medicine by sealing the depression in a state where the medicine is accommodated in the depression formed by the depression forming device.
Applications Claiming Priority (2)
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JP2015-251698 | 2015-12-24 | ||
JP2015251698A JP2017113270A (en) | 2015-12-24 | 2015-12-24 | Recess formation device, medicine supply device comprising the same, and medicine packaging device |
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WO2017111021A1 true WO2017111021A1 (en) | 2017-06-29 |
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PCT/JP2016/088386 WO2017111021A1 (en) | 2015-12-24 | 2016-12-22 | Recess forming device, and drug supplying device and drug packaging device equipped with same |
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JP (1) | JP2017113270A (en) |
TW (1) | TW201730051A (en) |
WO (1) | WO2017111021A1 (en) |
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IT202000019414A1 (en) * | 2020-08-06 | 2022-02-06 | Tecno Pack S P A | HORIZONTAL PACKAGING MACHINE WITH ADJUSTABLE CUTTING-OVERCUT GROUP |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4751805A (en) * | 1986-02-24 | 1988-06-21 | Hassia Verpackungsmaschinen Gmbh | Packing machine |
JPH09202301A (en) * | 1996-01-25 | 1997-08-05 | Yuyama Seisakusho:Kk | Method for packaging medicine separately and method for inspecting medicine |
JP2000185703A (en) * | 1998-12-21 | 2000-07-04 | Tooshoo:Kk | Medicine subdividing and packaging machine |
JP2013220832A (en) * | 2012-04-16 | 2013-10-28 | Sumitomo Bakelite Co Ltd | Medicine package manufacturing equipment and medicine package |
-
2015
- 2015-12-24 JP JP2015251698A patent/JP2017113270A/en active Pending
-
2016
- 2016-12-22 TW TW105142766A patent/TW201730051A/en unknown
- 2016-12-22 WO PCT/JP2016/088386 patent/WO2017111021A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4751805A (en) * | 1986-02-24 | 1988-06-21 | Hassia Verpackungsmaschinen Gmbh | Packing machine |
JPH09202301A (en) * | 1996-01-25 | 1997-08-05 | Yuyama Seisakusho:Kk | Method for packaging medicine separately and method for inspecting medicine |
JP2000185703A (en) * | 1998-12-21 | 2000-07-04 | Tooshoo:Kk | Medicine subdividing and packaging machine |
JP2013220832A (en) * | 2012-04-16 | 2013-10-28 | Sumitomo Bakelite Co Ltd | Medicine package manufacturing equipment and medicine package |
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JP2017113270A (en) | 2017-06-29 |
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