WO2017107613A1 - 一种防静电复合发泡格挡冲压基材的成型装置及其成型方法 - Google Patents

一种防静电复合发泡格挡冲压基材的成型装置及其成型方法 Download PDF

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WO2017107613A1
WO2017107613A1 PCT/CN2016/101111 CN2016101111W WO2017107613A1 WO 2017107613 A1 WO2017107613 A1 WO 2017107613A1 CN 2016101111 W CN2016101111 W CN 2016101111W WO 2017107613 A1 WO2017107613 A1 WO 2017107613A1
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foaming
cross
antistatic
foaming mold
antistatic film
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PCT/CN2016/101111
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English (en)
French (fr)
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陈巧云
徐丽
征建高
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苏州征之魂专利技术服务有限公司
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/22—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length consisting of at least two parts of chemically or physically different materials, e.g. having different densities
    • B29C44/24—Making multilayered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/32—Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/32—Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
    • B29C44/322—Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements the preformed parts being elongated inserts, e.g. cables
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/36—Feeding the material to be shaped
    • B29C44/46—Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length
    • B29C44/50—Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length using pressure difference, e.g. by extrusion or by spraying
    • B29C44/52—Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length using pressure difference, e.g. by extrusion or by spraying between moving surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/56—After-treatment of articles, e.g. for altering the shape

Definitions

  • the invention relates to a molding device for stamping a substrate, in particular to a molding device for an antistatic composite foaming barrier stamping substrate and a molding method thereof.
  • the object of the present invention is to overcome the above problems existing in the prior art, and to provide a molding device for an antistatic composite foaming barrier stamping substrate and a molding method thereof.
  • the device has the advantages of simple structure, convenient use, high efficiency, and convenient operation steps. It is easy to understand that the user inserts the equipped hard and tough plastic sheet into the cross-textured embossing roller of the invention, and the device will automatically complete all other steps to produce a qualified stamping substrate, which reduces the manufacturing cost and has a wide application range.
  • a molding device for an antistatic composite foaming barrier stamping substrate comprising a rigid tough plastic sheet, a cross-textured embossing roller, a foaming mold, an antistatic film crimping forming roller and a cutting machine, all of the components are in accordance with The above sequence is sequentially arranged in a vertical or horizontal direction, and the inside of the foaming mold is provided with a foaming mold cavity, and the cross-textured embossing roller is disposed on one side of the foaming mold, on the foaming mold
  • the foaming nozzle is disposed on a side close to the cross-textured embossing roller, the foaming shaped region on the foaming mold is disposed on a side away from the cross-textured embossing roller, and the antistatic film crimping forming roller is disposed close to One side of the foam setting zone, the cutting machine is disposed on a side close to the antistatic film crimping forming roll.
  • the foaming shaping zone is provided with a rotatable die and a rotation angle control device, and adjusting the rotation angle of the rotatable die can change the thickness of the composite foaming block stamping substrate manufactured by the foaming shaping zone. specification.
  • the rotatable die is provided with a shaped pressing ramp and a fixed straight body, and the shaping pressing slope and the shaping straight body respectively adjust the inclination and the outlet width by the rotation angle control device.
  • the antistatic film crimping forming roller is connected to the antistatic film disc, and the antistatic film on the antistatic film disc is replaceable.
  • the antistatic film crimping forming roller is connected to the driving motor.
  • cutters in the cutting machine can be replaced.
  • the molding method of the antistatic composite foaming block stamping substrate comprises the following steps:
  • the cross-textured embossing roller conveys a cross-textured hard tough plastic sheet into a foaming mold, and the foaming mold cavity in the foaming mold positions the hard tough plastic sheet in the middle of the foaming mold;
  • foaming nozzles disposed on both sides of the foaming mold, spraying the foaming material onto the surface of the hard tough plastic sheet in the cavity of the foaming mold;
  • the foaming material is foamed in the cavity of the foaming mold, and the preformed foaming blockage punching substrate;
  • the cutting machine cuts the prepared anti-static composite foam block stamping substrate strip into standard plates of various length specifications
  • the outlet width of the foaming mold can be set according to the specifications specified by the customer.
  • the device has simple structure, convenient use, high efficiency, and the operation steps are easy to understand;
  • Figure 1 is a schematic view of the structure of the present invention.
  • hard tough plastic sheet 1 cross-textured embossing roll 2, foaming mold 3, foaming nozzle 4, foaming mold cavity 5, foam setting area 6, anti-static film tray 7, anti-static film crimping
  • the forming roll 8 the cutting machine 9, the rotatable die 10, the shaped pressing ramp 11, and the shaped straight body 12.
  • a molding device for an antistatic composite foaming barrier stamping substrate comprises a rigid tough plastic sheet 1, a cross-textured embossing roller 2, a foaming mold 3, an antistatic film crimping forming roller 8 and The cutting machine 9, the components are sequentially arranged in a vertical or horizontal direction in the above-described order, and the inside of the foaming mold 3 is provided with a foaming mold cavity 5, and the cross-textured embossing roller 2 is disposed on One side of the foaming mold 3, the foaming nozzle 4 on the foaming mold 3 is disposed on a side close to the cross-textured embossing roller 2, and the foaming shaped region 6 on the foaming mold 3 is disposed away from the intersection One side of the texture embossing roll 2, the antistatic film crimping forming roll 8 is disposed on a side close to the foam setting area 6, and the cutting machine 9 is disposed adjacent to the antistatic film crimping forming roll 8 side.
  • the foaming shaping zone 6 is provided with a rotatable die 10 and a rotation angle control device, and adjusting the rotation angle of the rotatable die 10 can change the composite foaming block stamping manufactured by the foaming shaping zone 6.
  • the thickness specification of the substrate is provided with a rotatable die 10 and a rotation angle control device, and adjusting the rotation angle of the rotatable die 10 can change the composite foaming block stamping manufactured by the foaming shaping zone 6.
  • the rotatable die 10 is provided with a sizing pressing ramp 11 and a sizing straight body 12, and the sizing pressing ramp 11 and the sizing straight body 12 respectively adjust the inclination and the outlet width by the rotation angle control device.
  • the antistatic film crimping forming roller 8 is connected to the antistatic film disc 7, and the antistatic film on the antistatic film disc 7 can be replaced.
  • the antistatic film crimping forming roller 8 is connected to a driving motor.
  • cutters in the cutting machine 9 can be replaced.
  • the molding method of the antistatic composite foaming block stamping substrate comprises the following steps:
  • the foaming material is foamed in the foaming mold cavity 5, and the preformed foaming blockage punching substrate;
  • the cutting machine 9 cuts the prepared anti-static composite foam block stamping substrate strip into standard plates of various length specifications
  • step 2 the outlet width of the foaming mold 3 can be set according to a specification specified by the customer.

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

一种防静电复合发泡格挡冲压基材的成型装置及其成型方法，包括硬韧塑料薄片（1）、交叉纹理压花辊（2）、发泡模具（3）、防静电膜压接成型辊（8）和切板机（9），所述所有元器件按照上述顺序依次成竖直或水平方向排列，所述发泡模具（3）的内部设置有发泡模具型腔（5），所述交叉纹理压花辊（2）设置于发泡模具（3）的一侧。该装置结构简单，使用便捷，效率较高，操作步骤通俗易懂，用户将装备好的硬韧塑料薄片（1）插入交叉纹理压花辊（2）中，设备将会自动完成其它所有步骤，制作出合格的冲压基材。

Description

一种防静电复合发泡格挡冲压基材的成型装置及其成型方法 技术领域
本发明涉及一种冲压基材的成型装置，尤其是一种防静电复合发泡格挡冲压基材的成型装置及其成型方法。
背景技术
现在我们利用陶瓷可以制作许多精美的物品，比如茶杯、茶壶、装饰品等，但是这些陶瓷的工艺品都存在同一个缺陷，那就是容易碎，在运输或者在搬运过程中，很容易产生相互碰撞，对物品产生破坏。现在人们大多数使用的隔板都是用纸质做成的，它的成本低，所以运用比较广泛。纸质的隔板比较的薄，弹性比较的差，在使用的过程中起不到很大的作用。比纸质隔板效果好的材料制作成本比较的高，在制作过程中，制作步骤也较为繁琐，装备操作起来也很吃力，因此出售的价格自然而然的就比较的贵了。
发明内容
本发明的目的在于克服现有技术存在的以上问题，提供一种防静电复合发泡格挡冲压基材的成型装置及其成型方法，该装置结构简单，使用便捷，效率较高，操作步骤通俗易懂，用户将装备好的硬韧塑料薄片插入本发明的交叉纹理压花辊中，设备将会自动完成其它所有步骤，制作出合格的冲压基材，降低了制作成本，应用范围比较广泛。
一种防静电复合发泡格挡冲压基材的成型装置，包括硬韧塑料薄片、交叉纹理压花辊、发泡模具、防静电膜压接成型辊和切板机，所述所有元器件按照上述顺序依次成竖直或/水平方向排列，所述发泡模具的内部设置有发泡模具型腔，所述交叉纹理压花辊设置于发泡模具的一侧，所述发泡模具上的发泡喷嘴设置于靠近交叉纹理压花辊的一侧，所述发泡模具上的发泡定型区设置于远离交叉纹理压花辊的一侧，所述防静电膜压接成型辊设置于靠近发泡定型区的一侧，所述切板机设置于靠近防静电膜压接成型辊的一侧。
进一步的，所述发泡定型区上设置了可转动口模和转动角度控制装置，调节所述可转动口模的转动角度可改变发泡定型区制造的复合发泡格挡冲压基材的厚度规格。
进一步的，所述可转动口模设置有定型挤压斜坡和定型直身，所述定型挤压斜坡和定型直身通过转动角度控制装置分别调节斜度和出口宽度。
进一步的，所述防静电膜压接成型辊与防静电膜盘连接，所述防静电膜盘上的防静电膜可更换。
进一步的，所述防静电膜压接成型辊与驱动电机连接。
进一步的，所述切板机内的刀具可更换。
防静电复合发泡格挡冲压基材的成型方法，包括如下步骤：
(1)在两个交叉纹理压花辊中间插入硬韧塑料薄片，所述交叉纹理压花辊在硬韧塑料薄片两侧同时压出交叉纹理；
(2)所述交叉纹理压花辊将具有交叉纹理的硬韧塑料薄片输送入发泡模具内，发泡模具内的发泡模具型腔将硬韧塑料薄片定位在发泡模具中间；
(3)发泡模具两侧设置的发泡喷嘴，向发泡模具型腔内的硬韧塑料薄片表面喷射发泡材料；
(4)发泡材料在发泡模具型腔中发泡，预成型发泡格挡冲压基材；
(5)在防静电膜上涂抹背胶，或使用带有背胶的防静电膜，将其设置到防静电膜压接成型辊上；
(6)所述防静电膜压接成型辊在附有发泡材料的硬韧塑料薄片两侧压上防静电膜；
(7)切板机将制作好的防静电复合发泡格挡冲压基材长条切割成各种长度规格的标准板；
(8)检验成型好的防静电复合发泡格挡冲压基材，将合格品归类入库。
进一步的，步骤中，发泡模具的出口宽度能够根据客户规定的规格设定。
本发明的有益效果是：
1.该装置结构简单，使用便捷，效率较高，操作步骤通俗易懂；
2.用户将装备好的硬韧塑料薄片插入本发明的交叉纹理压花辊中，设备将会自动完成其它所有步骤，制作出合格的冲压基材；
3.降低了制作成本，应用范围比较广泛。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1是本发明的结构示意图。
图中：硬韧塑料薄片1、交叉纹理压花辊2、发泡模具3、发泡喷嘴4、发泡模具型腔5、发泡定型区6、防静电膜盘7、防静电膜压接成型辊8、切板机9、可转动口模10、定型挤压斜坡11、定型直身12。
具体实施方式
下面结合附图对本发明进一步的描述
如图1所示，一种防静电复合发泡格挡冲压基材的成型装置，包括硬韧塑料薄片1、交叉纹理压花辊2、发泡模具3、防静电膜压接成型辊8和切板机9，所述所有元器件按照上述顺序依次成竖直或/水平方向排列，所述发泡模具3的内部设置有发泡模具型腔5，所述交叉纹理压花辊2设置于发泡模具3的一侧，所述发泡模具3上的发泡喷嘴4设置于靠近交叉纹理压花辊2的一侧，所述发泡模具3上的发泡定型区6设置于远离交叉纹理压花辊2的一侧，所述防静电膜压接成型辊8设置于靠近发泡定型区6的一侧，所述切板机9设置于靠近防静电膜压接成型辊8的一侧。
进一步的，所述发泡定型区6上设置了可转动口模10和转动角度控制装置，调节所述可转动口模10的转动角度可改变发泡定型区6制造的复合发泡格挡冲压基材的厚度规格。
进一步的，所述可转动口模10设置有定型挤压斜坡11和定型直身12，所述定型挤压斜坡11和定型直身12通过转动角度控制装置分别调节斜度和出口宽度。
进一步的，所述防静电膜压接成型辊8与防静电膜盘7连接，所述防静电膜盘7上的防静电膜可更换。
进一步的，所述防静电膜压接成型辊8与驱动电机连接。
进一步的，所述切板机9内的刀具可更换。
防静电复合发泡格挡冲压基材的成型方法，包括如下步骤：
(1)在两个交叉纹理压花辊2中间插入硬韧塑料薄片1，所述交叉纹理压花辊2在硬韧塑料薄片1两侧同时压出交叉纹理；
(2)所述交叉纹理压花辊2将具有交叉纹理的硬韧塑料薄片1输送入发泡模具3内，发泡模具3内的发泡模具型腔5将硬韧塑料薄片1定位在发泡模具3中间；
(3)发泡模具3两侧设置的发泡喷嘴4，向发泡模具型腔5内的硬韧塑料薄片1表面喷射发泡材料；
(4)发泡材料在发泡模具型腔5中发泡，预成型发泡格挡冲压基材；
(5)在防静电膜上涂抹背胶，或使用带有背胶的防静电膜，将其设置到防静电膜压接成型辊8上；
(6)所述防静电膜压接成型辊8在附有发泡材料的硬韧塑料薄片1两侧压上防静电膜；
(7)切板机9将制作好的防静电复合发泡格挡冲压基材长条切割成各种长度规格的标准板；
(8)检验成型好的防静电复合发泡格挡冲压基材，将合格品归类入库。
进一步的，步骤2中，发泡模具3的出口宽度能够根据客户规定的规格设定。
具体实施例：
在用户需要制作冲压基材时，首先需要打开开关，再将装备好的硬韧塑料薄片放入成型装置内。硬韧塑料薄片在经过交叉纹理压花辊的时候，两侧会被压接上交叉纹理，紧接着开始进入发泡模具内加工；发泡模具内的发泡喷嘴向发泡模具型腔喷射发泡，由发泡定型区将硬韧塑料薄片上的发泡定型，发泡定型后的硬韧塑料薄片需要防静电膜压接成型辊压接一层防静电膜，冲压基材就做好了，最后由切板机将制作好的冲压基材切割；制作方法非常的简单易懂，不需要浪费用户太长时间；在用户使用完该装置之后，将电源开关关掉就可以了。
以上所述，仅为本发明的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，可轻易想到变化或替换，都应涵盖在本发明的保护范围之内。因此，本发明的保护范围以权利要求的保护范围为准。

Claims (8)

  1. 一种防静电复合发泡格挡冲压基材的成型装置，包括硬韧塑料薄片(1)、交叉纹理压花辊(2)、发泡模具(3)、防静电膜压接成型辊(8)和切板机(9)，其特征在于：所述所有元器件按照上述顺序依次成竖直或/水平方向排列，所述发泡模具(3)的内部设置有发泡模具型腔(5)，所述交叉纹理压花辊(2)设置于发泡模具(3)的一侧，所述发泡模具(3)上的发泡喷嘴(4)设置于靠近交叉纹理压花辊(2)的一侧，所述发泡模具(3)上的发泡定型区(6)设置于远离交叉纹理压花辊(2)的一侧，所述防静电膜压接成型辊(8)设置于靠近发泡定型区(6)的一侧，所述切板机(9)设置于靠近防静电膜压接成型辊(8)的一侧。
  2. 根据权利要求1所述一种防静电复合发泡格挡冲压基材的成型装置，其特征在于：所述发泡定型区(6)上设置了可转动口模(10)和转动角度控制装置，调节所述可转动口模(10)的转动角度可改变发泡定型区(6)制造的复合发泡格挡冲压基材的厚度规格。
  3. 根据权利要求2所述一种防静电复合发泡格挡冲压基材的成型装置，其特征在于：所述可转动口模(10)设置有定型挤压斜坡(11)和定型直身(12)，所述定型挤压斜坡(11)和定型直身(12)通过转动角度控制装置分别调节斜度和出口宽度。
  4. 根据权利要求1所述一种防静电复合发泡格挡冲压基材的成型装置，其特征在于：所述防静电膜压接成型辊(8)与防静电膜盘(7)连接，所述防静电膜盘(7)上的防静电膜可更换。
  5. 根据权利要求1所述一种防静电复合发泡格挡冲压基材的成型装置，其特征在于：所述防静电膜压接成型辊(8)与驱动电机连接。
  6. 根据权利要求1所述一种防静电复合发泡格挡冲压基材的成型装置，其特征在于：所述切板机(9)内的刀具可更换。
  7. 一种权利要求1至6任一项权利要求所述的防静电复合发泡格挡冲压基材的成型方法，其特征在于，包括如下步骤：
    (1)在两个交叉纹理压花辊(2)中间插入硬韧塑料薄片(1)，所述交叉纹理压花辊(2)在硬韧塑料薄片(1)两侧同时压出交叉纹理；
    (2)所述交叉纹理压花辊(2)将具有交叉纹理的硬韧塑料薄片(1)输送入发泡模具(3)内，发泡模具(3)内的发泡模具型腔(5)将硬韧塑料薄片(1)定位在发泡模具(3)中间；
    (3)发泡模具(3)两侧设置的发泡喷嘴(4)，向发泡模具型腔(5)内的硬韧塑料薄片(1)表面喷射发泡材料；
    (4)发泡材料在发泡模具型腔(5)中发泡，预成型发泡格挡冲压基材；
    (5)在防静电膜上涂抹背胶，或使用带有背胶的防静电膜，将其设置到防静电膜压接成型辊(8)上；
    (6)所述防静电膜压接成型辊(8)在附有发泡材料的硬韧塑料薄片(1)两侧压上防静电膜；
    (7)切板机(9)将制作好的防静电复合发泡格挡冲压基材长条切割成各种长度规格的标准板；
    (8)检验成型好的防静电复合发泡格挡冲压基材，将合格品归类入库。
  8. 根据权利7所述的成型方法，其特征在于：步骤(2)中，发泡模具(3)的出口宽度能够根据客户规定的规格设定。
PCT/CN2016/101111 2015-12-22 2016-09-30 一种防静电复合发泡格挡冲压基材的成型装置及其成型方法 WO2017107613A1 (zh)

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