WO2017107317A1 - Method for modifying polymer separation membrane by means of ultrasonic in-situ polymerization - Google Patents

Method for modifying polymer separation membrane by means of ultrasonic in-situ polymerization Download PDF

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WO2017107317A1
WO2017107317A1 PCT/CN2016/076029 CN2016076029W WO2017107317A1 WO 2017107317 A1 WO2017107317 A1 WO 2017107317A1 CN 2016076029 W CN2016076029 W CN 2016076029W WO 2017107317 A1 WO2017107317 A1 WO 2017107317A1
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ultrasonic
situ polymerization
membrane
modifying
polymer
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PCT/CN2016/076029
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French (fr)
Chinese (zh)
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秦舒浩
邵会菊
韦福建
吴斌
罗大军
张凯舟
张敏敏
姚勇
杨敬葵
崔振宇
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贵州省材料产业技术研究院
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Priority to JP2018552101A priority Critical patent/JP6715348B2/en
Publication of WO2017107317A1 publication Critical patent/WO2017107317A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002Organic membrane manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/52Polyethers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/08Hollow fibre membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/26Polyalkenes
    • B01D71/261Polyethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/26Polyalkenes
    • B01D71/262Polypropylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/66Polymers having sulfur in the main chain, with or without nitrogen, oxygen or carbon only
    • B01D71/68Polysulfones; Polyethersulfones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/76Macromolecular material not specifically provided for in a single one of groups B01D71/08 - B01D71/74
    • B01D71/78Graft polymers
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis

Definitions

  • the invention relates to the technical field of polymer materials, in particular to a method for modifying a polymer separation membrane by ultrasonic in-situ polymerization.
  • the physical modification method treats the microporous membrane with a hydrophilic agent (such as an alcohol, a surfactant, a polyelectrolyte complex, etc.) or directly immerses the microporous membrane in a polymer solution, and then evaporates the solvent.
  • a hydrophilic agent such as an alcohol, a surfactant, a polyelectrolyte complex, etc.
  • the technical problem existing in the prior art is that the existing chemically modified polymer material is not hydrophilic inside the hollow fiber membrane and requires severe conditions and expensive equipment to damage the membrane;
  • the treatment of the polymer microporous membrane by the physical modification method is to fix the surfactant by physical adsorption, and there is a defect that the surface modifier is easily lost and the hydrophilicity gradually decreases during use.
  • the invention aims to provide a method for modifying a polymer separation membrane by ultrasonic in-situ polymerization, which has a simple preparation process, and the prepared hollow fiber membrane has an efficient and long-lasting hydrophilic effect, and is applied to water treatment. It has a good separation effect to overcome the deficiencies of the prior art.
  • a method for modifying a polymer separation membrane by ultrasonic in-situ polymerization which comprises the following steps:
  • the method for modifying a polymer separation membrane by ultrasonic in-situ polymerization is characterized in that the polymer separation membrane is polypropylene, polyethylene, polysulfone, polyethersulfone or poly
  • a vinylidene fluoride is a flat plate or a hollow fiber membrane of a material.
  • the polymerizable monomer is a combination of one or a combination of styrene, maleic anhydride, acrylic acid, methacrylic acid or methyl methacrylate in any ratio.
  • the organic solvent is ethanol, acetone or toluene.
  • the initiator is benzoyl peroxide.
  • the initiator is 0.1 to 0.5% of the total mass of the polymerized monomers.
  • the present invention also provides a method for modifying a polymer film by using ultrasonic in-situ polymerization, which comprises the following steps:
  • the polymer film is a flat plate or a hollow fiber membrane made of polypropylene, polyethylene, polysulfone, polyethersulfone or polyvinylidene fluoride.
  • the polymerizable monomer is a combination of one or a combination of styrene, maleic anhydride, acrylic acid, methacrylic acid or methyl acrylate or methyl methacrylate in any ratio.
  • the first organic solvent and the second organic solvent are each independently obtained from ethanol, acetone or toluene.
  • the initiator is benzoyl peroxide.
  • the initiator is from 0.1 to 0.5%, more preferably from 0.1 to 0.3%, based on the mass of the polymerizable monomer.
  • the mass ratio of the total amount of the polymerized monomers to the polymer film is from 1 to 6%.
  • the temperature is from room temperature to 50 ° C; preferably, the frequency of the ultrasonic wave is 40 kHz; more preferably, the ultrasonic power is from 100 to 500 W; more preferably, the ultrasonic intensity is from 600 to 2000 W/ m 2 ; more preferably, the ultrasonic time is 1-3 h.
  • the temperature is from 60 ° C to 80 ° C; preferably, the frequency of the ultrasonic wave is 60 kHz; more preferably, the ultrasonic power is from 100 to 700 W; more preferably, the ultrasonic intensity is from 600 to 5000 W /m 2 ; More preferably, the ultrasonic time is 1-6 h.
  • the ratio of the total mass of the polymerized monomer to the volume of the first organic solvent is 0.05-0.12 g/mL, 0.06-0.08 g/mL.
  • the present invention utilizes the cavitation effect of ultrasonic waves to cleave nearby polymer macromolecules or small molecules to generate free radicals, thereby inducing monomer grafting on the surface of the base film and or film.
  • the in-situ polymerization is carried out in the pores to form a copolymer modified thin layer.
  • the polymerization monomer selected by the invention is conventionally available, the cost is low, the preparation method is simple, the operation process is controllable, the membrane material obtained by the modification has a porosity of 62-89%, and the pure water flux reaches 256 L/m 2 .
  • the pure water flux after modification is increased by more than 50% compared with that before modification, and can even be increased to 160%. Therefore, the hydrophilic property is stable and durable, and it has good separation effect in water treatment. .
  • FIG. 1 is a schematic view of an ultrasonic in-situ polymerization process of the present invention.
  • the present invention provides a method for modifying a polymer film, preferably a polymer separation membrane.
  • the present invention provides a method for modifying a polymer separation membrane by ultrasonic in-situ polymerization, the method Including the following steps:
  • the polymer separation membrane is a flat plate or a hollow fiber membrane made of polypropylene, polyethylene, polysulfone, polyethersulfone or polyvinylidene fluoride.
  • the polymerizable monomer is a combination of one or a combination of styrene, maleic anhydride, acrylic acid, methacrylic acid or methyl acrylate or methyl methacrylate in any ratio.
  • the solvent is ethanol, acetone or toluene.
  • the initiator is benzoyl peroxide.
  • the polymer separation membrane or polymer membrane used is a porous membrane
  • the initiator is 0.1-0.5% of the mass of the polymerized monomer, preferably Choose 0.1-0.3%.
  • the mass ratio of the polymerizable monomer to the polymer separation membrane is from 1 to 6%.
  • the frequency of the ultrasonic wave described in the step 2) is 30KHZ-50KHZ, more preferably 40KHZ, the power of the ultrasonic wave is 100-500W, the ultrasonic intensity is 600-2000W/m 2 , and the liquid temperature is normal temperature to 50 ° C.
  • the treatment time is 1-3 hours.
  • the ultrasonic wave in the step 3) has a frequency of 30 KHZ-70 KHZ, more preferably 60 KHZ, an ultrasonic power of 100-700 W, an ultrasonic intensity of 600-5000 W/m 2 , and an in-situ polymerization under ultrasound.
  • the temperature is 60-80 ° C and the time is 1-6 hours.
  • the ratio of the total mass of the polymerized monomer to the volume of the first organic solvent is 0.05-0.12 g/ml, preferably 0.06-0.08 g/mL.
  • the ultrasonic in-situ polymerization method of the present invention can provide a polymer separation membrane excellent in separation effect for water treatment by improving the hydrophilicity of the polymer film and increasing the hydrophilic flux.
  • the model of the ultrasonic instrument used in the following examples is SCQ-9200C, and the manufacturer is Wuxi NVC Ultrasonic Co., Ltd.; wherein the method for testing the porosity of the hollow fiber membrane is by weighing the membrane in a dry and wet state. The porosity is obtained by weight and is expressed by ⁇ .
  • porosity
  • W 1 wet film weight, g
  • W 2 dry film weight, g
  • V apparent volume of the membrane, cm 3 .
  • Pure water flux measurement method pure water permeation amount per unit membrane area measured by a conventional instrument at an operating pressure of 0.1 MPa and normal temperature.
  • the frequency of the ultrasonic waves used is 40 kHz; in the step 3), the frequency of the ultrasonic waves used is 60 kHz.
  • the output power of the ultrasonic waves used in the step 2) and the step 3) was 500 W, wherein the ultrasonic intensity in the step 2) was 1000 W/m 2 and the ultrasonic intensity in the step 3) was 2000 W/m 2 .
  • the total amount of the polymerized monomers used was 5% by mass relative to the polymer film.
  • Example 1 A method of modifying a polymer separation membrane by using ultrasonic in-situ polymerization, including the following step:
  • the polypropylene hollow fiber membrane having a pore diameter of 0.1-0.2 ⁇ m is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 1 hour to accelerate the polymerization of the monomer and the initiator in the membrane material. Diffusion, adsorption, so that they are fully adsorbed on the surface of the membrane and in the pores of the membrane;
  • Embodiment 2 of the present invention a method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
  • the polypropylene hollow fiber membrane having a pore diameter of 0.1-0.2 ⁇ m is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 1 hour to accelerate the polymerization of the monomer and the initiator in the membrane material. Diffusion, adsorption, so that they are fully adsorbed on the surface of the membrane and in the pores of the membrane;
  • Embodiment 3 of the present invention a method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
  • the polypropylene hollow fiber membrane having a pore diameter of 0.1-0.2 ⁇ m is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at 50 ° C for 1 hour to accelerate the polymerization of the monomer and the initiator in the membrane material. Diffusion, adsorption, so that they are fully adsorbed on the surface of the membrane and in the pores of the membrane;
  • Embodiment 4 of the present invention a method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
  • the polypropylene hollow fiber membrane having a pore diameter of 0.1-0.2 ⁇ m is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 2 hours to accelerate the polymerization of the monomer and the initiator in the membrane material. Diffusion, adsorption, so that they are fully adsorbed on the surface of the membrane and in the pores of the membrane;
  • Embodiment 5 of the present invention a method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
  • the polysulfone hollow fiber membrane is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 2 hours to accelerate the diffusion and adsorption of the polymerization monomer and the initiator in the membrane material, so that they are Fully adsorbed on the surface of the membrane and in the pores of the membrane;
  • Embodiment 6 of the present invention A method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
  • the polysulfone hollow fiber membrane is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at 40 ° C for 2 hours to accelerate the diffusion and adsorption of the polymerization monomer and the initiator in the membrane material. They are fully adsorbed on the surface of the membrane and in the pores of the membrane;
  • Embodiment 7 of the present invention A method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
  • polyethersulfone hollow fiber membrane is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 2 hours to accelerate the diffusion and adsorption of the polymerization monomer and the initiator in the membrane material. They are fully adsorbed on the surface of the membrane and in the pores of the membrane;
  • Embodiment 8 of the present invention a method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
  • Embodiment 9 of the present invention A method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
  • the polypropylene hollow fiber membrane having a pore diameter of 0.1-0.2 ⁇ m is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 2 hours to accelerate the polymerization of the monomer and the initiator in the membrane material. Diffusion, adsorption, so that they are fully adsorbed on the surface of the membrane and in the pores of the membrane;

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Environmental & Geological Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
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Abstract

A method for modifying a polymer membrane by means of ultrasonic in-situ polymerization, and a polymer separation membrane prepared using the method. Nearby polymer macromolecules or micromolecules are cracked to generate free radicals by means of the cavitation effect of ultrasonic waves, thereby initiating monomers to be grafted on the surface of a base membrane and undergo an in-situ polymerization reaction to form a copolymer modified thin layer. The polymerized monomers selected are conventional, easily available, and low in cost. Moreover, the preparation method is simple, the operation process is controllable, and the membrane material obtained by modification has stable and long-lasting hydrophilic performance, and therefore has a good separation effect when applied to water treatment.

Description

应用超声原位聚合对聚合物分离膜进行改性的方法Method for modifying polymer separation membrane by ultrasonic in-situ polymerization 技术领域Technical field
本发明涉及高分子材料技术领域,尤其是一种应用超声原位聚合对聚合物分离膜进行改性的方法。The invention relates to the technical field of polymer materials, in particular to a method for modifying a polymer separation membrane by ultrasonic in-situ polymerization.
背景技术Background technique
以聚丙烯、聚乙烯、聚偏氟乙烯等聚合物材料制备的膜产品以其原材料价格低廉,具有良好的耐酸、碱和盐溶液性能以及化学稳定性,较高的机械强度成为应用得最多的膜产品。但是,此类材料制作液体分离膜也存在着一个较大的缺点,那就是其疏水性较强。在水处理过程应用中,疏水膜由于其表面自由能抗拒水分子的附着与亲润,导致跨膜压力大,水通量低。同时疏水膜易吸附有机物及微生物,从而造成污染。因此,亲水改性技术成为制备性能优良的聚合物中空纤维膜的关键技术。Film products prepared from polymer materials such as polypropylene, polyethylene, and polyvinylidene fluoride have low raw material prices, good acid, alkali and salt solution properties and chemical stability, and high mechanical strength has become the most widely used. Membrane products. However, there is a major disadvantage in the preparation of liquid separation membranes from such materials, that is, their hydrophobicity is strong. In the application of water treatment process, the hydrophobic membrane resists the adhesion and affinity of water molecules due to its surface free energy, resulting in large transmembrane pressure and low water flux. At the same time, the hydrophobic membrane easily adsorbs organic matter and microorganisms, thereby causing pollution. Therefore, the hydrophilic modification technique has become a key technology for preparing a polymer hollow fiber membrane excellent in performance.
目前发展了多种不同方法可用于聚合物微孔膜的表面改性,主要分为化学方法和物理方法。化学改性的方法有很多,包括用电晕、紫外、等离子体等辐照进行简单的处理,把一些亲水基团接枝到基体材料上改善材料的亲水性能。但是这种改性方法制得的中空纤维膜内部并不是亲水性的,所以效率比较低。此外,这种方法需要较为苛刻的条件和昂贵的设备、对膜的损伤较大、亲水化效果不好并且持久性差。物理改性方法,如涂覆法,用亲水剂(如醇、表面活性剂、聚电解质络合物等)处理微孔膜或把微孔膜直接浸渍在高分子溶液中,然后蒸发溶剂。A variety of different methods have been developed for the surface modification of polymer microporous membranes, which are mainly divided into chemical methods and physical methods. There are many methods for chemical modification, including simple treatment with corona, ultraviolet, plasma, etc., and grafting some hydrophilic groups onto the matrix material to improve the hydrophilic properties of the material. However, the hollow fiber membrane obtained by this modification method is not hydrophilic inside, so the efficiency is relatively low. In addition, this method requires more severe conditions and expensive equipment, damage to the membrane, poor hydrophilization, and poor durability. The physical modification method, such as coating method, treats the microporous membrane with a hydrophilic agent (such as an alcohol, a surfactant, a polyelectrolyte complex, etc.) or directly immerses the microporous membrane in a polymer solution, and then evaporates the solvent.
这种技术虽然简单,但由于只是通过物理吸附作用来固定表面改性剂,导致表面改性剂易流失,亲水性在使用过程中逐渐下降。Although this technique is simple, since the surface modifier is fixed only by physical adsorption, the surface modifier is easily lost, and the hydrophilicity gradually decreases during use.
发明内容Summary of the invention
现有技术存在的技术问题是:现有的化学方法改性的高分子材料在中空纤维膜内部并不是亲水性的而且需要苛刻的条件和昂贵的设备对膜的损伤较大; 用物理改性法处理高分子微孔膜是通过物理吸附作用来固定表面活性剂,存在表面改性剂易流失、亲水性在使用过程中逐渐下降的缺陷。The technical problem existing in the prior art is that the existing chemically modified polymer material is not hydrophilic inside the hollow fiber membrane and requires severe conditions and expensive equipment to damage the membrane; The treatment of the polymer microporous membrane by the physical modification method is to fix the surfactant by physical adsorption, and there is a defect that the surface modifier is easily lost and the hydrophilicity gradually decreases during use.
本发明旨在提供一种应用超声原位聚合对聚合物分离膜进行改性的方法,它制备过程简单,制得的中空纤维膜具有高效、持久的亲水性效果,应用在水处理方面,具有较好的分离效果,以克服现有技术的不足。The invention aims to provide a method for modifying a polymer separation membrane by ultrasonic in-situ polymerization, which has a simple preparation process, and the prepared hollow fiber membrane has an efficient and long-lasting hydrophilic effect, and is applied to water treatment. It has a good separation effect to overcome the deficiencies of the prior art.
本发明为了解决现有技术的问题是通过提供下述技术方案实现聚合物分离膜改性的:即,The problem of the prior art in order to solve the problems of the prior art is to achieve polymer separation membrane modification by providing the following technical solutions:
一种应用超声原位聚合对聚合物分离膜进行改性的方法,其特征在于:包括如下步骤:A method for modifying a polymer separation membrane by ultrasonic in-situ polymerization, which comprises the following steps:
1)将聚合单体及引发剂采用有机溶剂进行溶解,配制成均一的溶液;1) dissolving the polymerization monomer and the initiator in an organic solvent to prepare a uniform solution;
2)将聚合物分离膜放入步骤1)得到的溶液中浸泡24小时,然后进行超声处理,以加速聚合单体及引发剂在膜材料中的扩散、吸附,使它们充分吸附在膜表面及膜孔内;2) immersing the polymer separation membrane in the solution obtained in the step 1) for 24 hours, and then performing ultrasonic treatment to accelerate the diffusion and adsorption of the polymerization monomer and the initiator in the membrane material, so that they are sufficiently adsorbed on the surface of the membrane and Inside the membrane pores;
3)将吸附了聚合单体及引发剂的聚合物分离膜从溶液中取出后,立即放入有机溶剂中,并利用超声波的空化效应使聚合物大分子或小分子产生自由基,从而使聚合单体接枝在含有活性点的基膜表面,并同时进行原位聚合反应,形成共聚物改性层;3) After the polymer separation membrane adsorbing the polymerization monomer and the initiator is taken out from the solution, it is immediately placed in an organic solvent, and the cavitation effect of the ultrasonic wave is used to generate radicals of the polymer macromolecule or small molecule, thereby The polymerized monomer is grafted on the surface of the base film containing the active point, and simultaneously polymerized in situ to form a copolymer modified layer;
4)将原位聚合反应后的聚合物分离膜取出,用乙醇反复冲洗,以除去残留的低聚物和过量的引发剂,即获得成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and repeatedly washed with ethanol to remove residual oligomers and an excessive amount of the initiator to obtain a finished product.
其中,优选地,所述的应用超声原位聚合对聚合物分离膜进行改性的方法,其特征在于:所述的聚合物分离膜为聚丙烯、聚乙烯、聚砜、聚醚砜或聚偏氟乙烯为材料的平板或中空纤维膜。Wherein, preferably, the method for modifying a polymer separation membrane by ultrasonic in-situ polymerization is characterized in that the polymer separation membrane is polypropylene, polyethylene, polysulfone, polyethersulfone or poly A vinylidene fluoride is a flat plate or a hollow fiber membrane of a material.
其中,优选地,所述的聚合单体为苯乙烯、马来酸酐、丙烯酸、甲基丙烯酸或甲基丙烯酸甲酯中的一种或两种的任意比例组合。Wherein, preferably, the polymerizable monomer is a combination of one or a combination of styrene, maleic anhydride, acrylic acid, methacrylic acid or methyl methacrylate in any ratio.
其中,优选地,所述的有机溶剂为乙醇、丙酮或甲苯。Wherein, preferably, the organic solvent is ethanol, acetone or toluene.
其中,优选地,所述的引发剂为过氧化苯甲酰。Among them, preferably, the initiator is benzoyl peroxide.
其中,优选地,引发剂为聚合单体总质量的0.1-0.5%。Among them, preferably, the initiator is 0.1 to 0.5% of the total mass of the polymerized monomers.
另外,本发明还提供一种应用超声原位聚合对聚合物膜进行改性的方法,其特征在于:包括如下步骤: In addition, the present invention also provides a method for modifying a polymer film by using ultrasonic in-situ polymerization, which comprises the following steps:
1)将聚合单体及引发剂采用第一有机溶剂进行溶解,配制成均一的溶液;1) dissolving the polymerizable monomer and the initiator in a first organic solvent to prepare a uniform solution;
2)将聚合物膜放入步骤1)得到的溶液中浸泡24小时以上,然后进行超声处理,以使聚合单体及引发剂在膜材料中扩散、吸附在膜表面及膜孔内;2) immersing the polymer film in the solution obtained in the step 1) for more than 24 hours, and then performing ultrasonic treatment to diffuse and adsorb the polymerizable monomer and the initiator in the film material and in the pores of the film;
3)将吸附了聚合单体及引发剂的聚合物膜从溶液中取出后,立即放入第一有机溶剂中,并利用超声波的空化效应使聚合单体接枝在含有活性点的基膜表面和/或膜孔内,并同时进行原位聚合反应,形成共聚物改性层;3) After the polymer film adsorbing the polymerization monomer and the initiator is taken out from the solution, it is immediately placed in the first organic solvent, and the polymerized monomer is grafted to the base film containing the active site by the cavitation effect of the ultrasonic wave. In-situ polymerization in the surface and/or pores of the film to form a copolymer modified layer;
4)将原位聚合反应后的聚合物分离膜取出,用第二有机溶剂冲洗,获得聚合物膜改性成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and rinsed with a second organic solvent to obtain a polymer film modified product.
其中,优选地,所述的聚合物膜为聚丙烯、聚乙烯、聚砜、聚醚砜或聚偏氟乙烯为材料的平板或中空纤维膜。Wherein, preferably, the polymer film is a flat plate or a hollow fiber membrane made of polypropylene, polyethylene, polysulfone, polyethersulfone or polyvinylidene fluoride.
其中,优选地,所述的聚合单体为苯乙烯、马来酸酐、丙烯酸、甲基丙烯酸或丙烯酸甲酯或甲基丙烯酸甲酯中的一种或两种的任意比例组合。Wherein, preferably, the polymerizable monomer is a combination of one or a combination of styrene, maleic anhydride, acrylic acid, methacrylic acid or methyl acrylate or methyl methacrylate in any ratio.
其中,优选地,所述的第一有机溶剂和所述的第二有机溶剂各自独立得为乙醇、丙酮或甲苯。Wherein, preferably, the first organic solvent and the second organic solvent are each independently obtained from ethanol, acetone or toluene.
其中,优选地,所述的引发剂为过氧化苯甲酰。Among them, preferably, the initiator is benzoyl peroxide.
其中,优选地,引发剂为聚合单体的质量的0.1-0.5%,更优选为0.1-0.3%。Among them, preferably, the initiator is from 0.1 to 0.5%, more preferably from 0.1 to 0.3%, based on the mass of the polymerizable monomer.
其中,优选地,聚合单体总质量相对于聚合物膜的质量比例为1-6%。Among them, preferably, the mass ratio of the total amount of the polymerized monomers to the polymer film is from 1 to 6%.
其中,优选地,其中步骤(2)中,温度为常温至50℃;优选地,超声波的频率为40KHZ;更优选地,超声波功率为100-500W;更优选地,超声波强度为600-2000W/m2;更优选地,超声时间为1-3h。Wherein, preferably, in the step (2), the temperature is from room temperature to 50 ° C; preferably, the frequency of the ultrasonic wave is 40 kHz; more preferably, the ultrasonic power is from 100 to 500 W; more preferably, the ultrasonic intensity is from 600 to 2000 W/ m 2 ; more preferably, the ultrasonic time is 1-3 h.
其中,优选地,其中步骤(3)中,温度为60℃至80℃;优选地,超声波的频率为60KHZ;更优选地,超声波功率为100-700W;更优选地,超声波强度为600-5000W/m2;更优选地,超声时间为1-6h。Wherein, preferably, in the step (3), the temperature is from 60 ° C to 80 ° C; preferably, the frequency of the ultrasonic wave is 60 kHz; more preferably, the ultrasonic power is from 100 to 700 W; more preferably, the ultrasonic intensity is from 600 to 5000 W /m 2 ; More preferably, the ultrasonic time is 1-6 h.
其中,优选地,步骤(1)中,聚合单体总质量和第一有机溶剂体积的比例为0.05-0.12g/mL,0.06-0.08g/mL。Wherein, preferably, in the step (1), the ratio of the total mass of the polymerized monomer to the volume of the first organic solvent is 0.05-0.12 g/mL, 0.06-0.08 g/mL.
由于采用了上述技术方案,与现有技术相比,本发明利用超声波的空化效应使附近的聚合物大分子或小分子裂解产生自由基,从而引发单体接枝在基膜表面和或膜孔内并进行原位聚合反应,形成共聚物改性薄层。本发明所选用的聚合单体常规易得,成本低廉,而且制备方法简便,操作过程可控,所改性获得 的膜材料其孔隙率为62-89%,纯水通量达到256L/m2h以上,改性之后与改性之前相比纯水通量提高了50%以上,甚至能够提高到160%,因此,亲水性能稳定、持久,应用在水处理方面,具有较好的分离效果。Due to the adoption of the above technical solution, the present invention utilizes the cavitation effect of ultrasonic waves to cleave nearby polymer macromolecules or small molecules to generate free radicals, thereby inducing monomer grafting on the surface of the base film and or film. The in-situ polymerization is carried out in the pores to form a copolymer modified thin layer. The polymerization monomer selected by the invention is conventionally available, the cost is low, the preparation method is simple, the operation process is controllable, the membrane material obtained by the modification has a porosity of 62-89%, and the pure water flux reaches 256 L/m 2 . Above h, the pure water flux after modification is increased by more than 50% compared with that before modification, and can even be increased to 160%. Therefore, the hydrophilic property is stable and durable, and it has good separation effect in water treatment. .
附图说明DRAWINGS
附图1为本发明的超声原位聚合方法示意图。1 is a schematic view of an ultrasonic in-situ polymerization process of the present invention.
具体实施方式detailed description
本发明提供一种聚合物膜优选聚合物分离膜改性的方法,在一种优选的实施方式中,本发明提供一种应用超声原位聚合对聚合物分离膜进行改性的方法,该方法包括如下步骤:The present invention provides a method for modifying a polymer film, preferably a polymer separation membrane. In a preferred embodiment, the present invention provides a method for modifying a polymer separation membrane by ultrasonic in-situ polymerization, the method Including the following steps:
1)将聚合单体及引发剂采用有机溶剂进行溶解,配制成均一的溶液;1) dissolving the polymerization monomer and the initiator in an organic solvent to prepare a uniform solution;
2)将聚合物分离膜放入步骤1)得到的溶液中浸泡24小时,然后进行超声处理,以加速聚合单体及引发剂在膜材料中的扩散、吸附,使它们充分吸附在膜表面及膜孔内;2) immersing the polymer separation membrane in the solution obtained in the step 1) for 24 hours, and then performing ultrasonic treatment to accelerate the diffusion and adsorption of the polymerization monomer and the initiator in the membrane material, so that they are sufficiently adsorbed on the surface of the membrane and Inside the membrane pores;
3)将吸附了聚合单体及引发剂的聚合物分离膜从溶液中取出后,立即放入有机溶剂中,并进行超声处理,利用超声波的空化效应使聚合物大分子或小分子产生自由基,从而使聚合单体接枝在含有活性点的基膜表面和膜孔内表面,并同时进行原位聚合反应,形成共聚物改性层;3) The polymer separation membrane adsorbing the polymerization monomer and the initiator is taken out from the solution, immediately placed in an organic solvent, and subjected to ultrasonic treatment, and the macromolecule or small molecule of the polymer is freely utilized by the cavitation effect of the ultrasonic wave. a base, thereby polymerizing the polymerized monomer on the surface of the base film containing the active site and the inner surface of the pores of the membrane, and simultaneously performing in-situ polymerization to form a copolymer modified layer;
4)将原位聚合反应后的聚合物分离膜取出,用乙醇反复冲洗,以除去残留的低聚物和过量的引发剂,即获得成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and repeatedly washed with ethanol to remove residual oligomers and an excessive amount of the initiator to obtain a finished product.
所述的聚合物分离膜为聚丙烯、聚乙烯、聚砜、聚醚砜或聚偏氟乙烯为材料的平板或中空纤维膜。The polymer separation membrane is a flat plate or a hollow fiber membrane made of polypropylene, polyethylene, polysulfone, polyethersulfone or polyvinylidene fluoride.
所述的聚合单体为苯乙烯、马来酸酐、丙烯酸、甲基丙烯酸或丙烯酸甲酯或甲基丙烯酸甲酯中的一种或两种的任意比例组合。The polymerizable monomer is a combination of one or a combination of styrene, maleic anhydride, acrylic acid, methacrylic acid or methyl acrylate or methyl methacrylate in any ratio.
所述的溶剂为乙醇、丙酮或甲苯。The solvent is ethanol, acetone or toluene.
所述的引发剂为过氧化苯甲酰。The initiator is benzoyl peroxide.
优选地,在本发明中,所用的聚合物分离膜或聚合物膜为多孔膜;Preferably, in the present invention, the polymer separation membrane or polymer membrane used is a porous membrane;
另外,还优选地,在本发明中,引发剂为聚合单体的质量的0.1-0.5%,优 选为0.1-0.3%。In addition, preferably, in the present invention, the initiator is 0.1-0.5% of the mass of the polymerized monomer, preferably Choose 0.1-0.3%.
还优选地,聚合单体相对于聚合物分离膜的质量比例为1-6%。It is also preferred that the mass ratio of the polymerizable monomer to the polymer separation membrane is from 1 to 6%.
还优选地,步骤2)中所述的超声波的频率为30KHZ-50KHZ,更优选为40KHZ,超声波的功率为100-500W,超声强度为600-2000W/m2,液体温度为常温至50℃,处理的时间为1-3小时。Still preferably, the frequency of the ultrasonic wave described in the step 2) is 30KHZ-50KHZ, more preferably 40KHZ, the power of the ultrasonic wave is 100-500W, the ultrasonic intensity is 600-2000W/m 2 , and the liquid temperature is normal temperature to 50 ° C. The treatment time is 1-3 hours.
还优选地,步骤3)中所述的超声波的频率为30KHZ-70KHZ,更优选为60KHZ,超声波的功率为100-700W,超声强度为600-5000W/m2,在超声下进行原位聚合反应的温度为60-80℃,时间为1-6小时。其中步骤(1)中,聚合单体总质量和第一有机溶剂体积的比例为:0.05-0.12g/ml,优选为0.06-0.08g/mL。Still preferably, the ultrasonic wave in the step 3) has a frequency of 30 KHZ-70 KHZ, more preferably 60 KHZ, an ultrasonic power of 100-700 W, an ultrasonic intensity of 600-5000 W/m 2 , and an in-situ polymerization under ultrasound. The temperature is 60-80 ° C and the time is 1-6 hours. In the step (1), the ratio of the total mass of the polymerized monomer to the volume of the first organic solvent is 0.05-0.12 g/ml, preferably 0.06-0.08 g/mL.
通过本发明的超声原位聚合方法可以提供一种提高聚合物膜亲水性,提高亲水通量,从而提供一种用于水处理的分离效果优异的聚合物分离膜。The ultrasonic in-situ polymerization method of the present invention can provide a polymer separation membrane excellent in separation effect for water treatment by improving the hydrophilicity of the polymer film and increasing the hydrophilic flux.
下面通过具体实施例来详细说明本发明的方法。The method of the present invention will now be described in detail by way of specific examples.
其中,下面实施例中所用到的超声仪型号为SCQ-9200C,生产厂家为无锡雷士超声波有限公司;其中,对中空纤维膜孔隙率测试所用方法为通过称量膜在干、湿状态下的重量求孔隙率,以ε表示。Among them, the model of the ultrasonic instrument used in the following examples is SCQ-9200C, and the manufacturer is Wuxi NVC Ultrasonic Co., Ltd.; wherein the method for testing the porosity of the hollow fiber membrane is by weighing the membrane in a dry and wet state. The porosity is obtained by weight and is expressed by ε.
Figure PCTCN2016076029-appb-000001
Figure PCTCN2016076029-appb-000001
ε:孔隙率;W1:湿膜重,g;W2:干膜重,g;
Figure PCTCN2016076029-appb-000002
:水的密度,g/cm3;V:膜的表观体积,cm3
ε: porosity; W 1 : wet film weight, g; W 2 : dry film weight, g;
Figure PCTCN2016076029-appb-000002
: density of water, g/cm 3 ; V: apparent volume of the membrane, cm 3 .
纯水通量测定方法:在操作压力0.1MPa、常温下、用常规仪器测试单位时间、单位膜面积的纯水透过量。Pure water flux measurement method: pure water permeation amount per unit membrane area measured by a conventional instrument at an operating pressure of 0.1 MPa and normal temperature.
另外,下面所有实施例中在步骤2)中,所用超声波的频率为40KHZ;步骤3)中,所用超声波的频率为60KHZ。步骤2)和步骤3)中所用超声波的输出功率均为500W,其中,步骤2)中超声强度为1000W/m2,步骤3)中超声强度为2000W/m2。再者,下面所有实施例中,所用聚合单体总量相对于聚合物膜的质量比例为5%。Further, in all of the following embodiments, in the step 2), the frequency of the ultrasonic waves used is 40 kHz; in the step 3), the frequency of the ultrasonic waves used is 60 kHz. The output power of the ultrasonic waves used in the step 2) and the step 3) was 500 W, wherein the ultrasonic intensity in the step 2) was 1000 W/m 2 and the ultrasonic intensity in the step 3) was 2000 W/m 2 . Further, in all of the following examples, the total amount of the polymerized monomers used was 5% by mass relative to the polymer film.
实施例1:应用超声原位聚合对聚合物分离膜进行改性的方法,包括如下 步骤:Example 1: A method of modifying a polymer separation membrane by using ultrasonic in-situ polymerization, including the following step:
1)将9.8g马来酸酐、10.4g苯乙烯、0.05g过氧化二苯甲酰溶解在300ml丙酮中,配制成均一的溶液;1) 9.8 g of maleic anhydride, 10.4 g of styrene, 0.05 g of dibenzoyl peroxide were dissolved in 300 ml of acetone to prepare a uniform solution;
2)将孔径为0.1-0.2μm聚丙烯中空纤维膜放入步骤1)得到的溶液中浸泡24小时,然后在常温下进行超声处理1小时,以加速聚合单体及引发剂在膜材料中的扩散、吸附,使它们充分吸附在膜表面及膜孔内;2) The polypropylene hollow fiber membrane having a pore diameter of 0.1-0.2 μm is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 1 hour to accelerate the polymerization of the monomer and the initiator in the membrane material. Diffusion, adsorption, so that they are fully adsorbed on the surface of the membrane and in the pores of the membrane;
3)将吸附了聚合单体及引发剂的聚丙烯中空纤维膜从溶液中取出后,立即放入200ml乙醇中,在70℃下超声处理5小时,从而使聚合单体接枝在含有活性点的基膜表面和内孔表面,并同时进行原位聚合反应,形成共聚物改性层;3) After removing the polypropylene hollow fiber membrane adsorbed with the polymerization monomer and the initiator from the solution, it is immediately placed in 200 ml of ethanol and sonicated at 70 ° C for 5 hours to graft the polymerized monomer to the active site. The base film surface and the inner pore surface, and simultaneously carry out in-situ polymerization to form a copolymer modified layer;
4)将原位聚合反应后的聚合物分离膜取出,用乙醇反复冲洗,以除去残留的低聚物和过量的引发剂,即获得成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and repeatedly washed with ethanol to remove residual oligomers and an excessive amount of the initiator to obtain a finished product.
将上述步骤制得的中空纤维膜进行测试,孔隙率为65%;0.1MPa下,其纯水通量由未改性时的140L/m2·h升高到256L/m2·h。The foregoing steps gave a hollow fiber membrane were tested, a porosity of 65%; at 0.1MPa, which when pure water flux increased from unmodified 140L / m 2 · h to 256L / m 2 · h.
本发明的实施例2:应用超声原位聚合对聚合物分离膜进行改性的方法,包括如下步骤:Embodiment 2 of the present invention: a method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
1)将9.8g马来酸酐、10.4g苯乙烯、0.05g过氧化二苯甲酰溶解在300ml乙醇中,配制成均一的溶液;1) 9.8 g of maleic anhydride, 10.4 g of styrene, 0.05 g of dibenzoyl peroxide are dissolved in 300 ml of ethanol to prepare a uniform solution;
2)将孔径为0.1-0.2μm聚丙烯中空纤维膜放入步骤1)得到的溶液中浸泡24小时,然后在常温下进行超声处理1小时,以加速聚合单体及引发剂在膜材料中的扩散、吸附,使它们充分吸附在膜表面及膜孔内;2) The polypropylene hollow fiber membrane having a pore diameter of 0.1-0.2 μm is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 1 hour to accelerate the polymerization of the monomer and the initiator in the membrane material. Diffusion, adsorption, so that they are fully adsorbed on the surface of the membrane and in the pores of the membrane;
3)将吸附了聚合单体及引发剂的聚丙烯中空纤维膜从溶液中取出后,立即放入200ml乙醇中,在70℃下超声处理5小时,从而使聚合单体接枝在含有活性点的基膜表面和内孔表面,并同时进行原位聚合反应,形成共聚物改性层;3) After removing the polypropylene hollow fiber membrane adsorbed with the polymerization monomer and the initiator from the solution, it is immediately placed in 200 ml of ethanol and sonicated at 70 ° C for 5 hours to graft the polymerized monomer to the active site. The base film surface and the inner pore surface, and simultaneously carry out in-situ polymerization to form a copolymer modified layer;
4)将原位聚合反应后的聚合物分离膜取出,用乙醇反复冲洗,以除去残留的低聚物和过量的引发剂,即获得成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and repeatedly washed with ethanol to remove residual oligomers and an excessive amount of the initiator to obtain a finished product.
将上述步骤制得的中空纤维膜进行测试,孔隙率为67%;0.1MPa下,其纯水通量由未改性时的140L/m2·h升高到263L/m2·h。The foregoing steps gave a hollow fiber membrane were tested, a porosity of 67%; at 0.1MPa, which when pure water flux increased from unmodified 140L / m 2 · h to 263L / m 2 · h.
本发明的实施例3:应用超声原位聚合对聚合物分离膜进行改性的方法,包括如下步骤: Embodiment 3 of the present invention: a method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
1)将14.7g马来酸酐、10.4g苯乙烯、0.05g过氧化二苯甲酰溶解在300ml乙醇中,配制成均一的溶液;1) dissolving 14.7 g of maleic anhydride, 10.4 g of styrene, and 0.05 g of dibenzoyl peroxide in 300 ml of ethanol to prepare a uniform solution;
2)将孔径为0.1-0.2μm聚丙烯中空纤维膜放入步骤1)得到的溶液中浸泡24小时,然后在50℃进行超声处理1小时,以加速聚合单体及引发剂在膜材料中的扩散、吸附,使它们充分吸附在膜表面及膜孔内;2) The polypropylene hollow fiber membrane having a pore diameter of 0.1-0.2 μm is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at 50 ° C for 1 hour to accelerate the polymerization of the monomer and the initiator in the membrane material. Diffusion, adsorption, so that they are fully adsorbed on the surface of the membrane and in the pores of the membrane;
3)将吸附了聚合单体及引发剂的聚丙烯中空纤维膜从溶液中取出后,立即放入200ml乙醇中,在70℃下超声处理1小时,从而使聚合单体接枝在含有活性点的基膜表面和内孔表面,并同时进行原位聚合反应,形成共聚物改性层;3) After removing the polypropylene hollow fiber membrane adsorbed with the polymerization monomer and the initiator from the solution, it is immediately placed in 200 ml of ethanol and sonicated at 70 ° C for 1 hour to graft the polymerized monomer to the active site. The base film surface and the inner pore surface, and simultaneously carry out in-situ polymerization to form a copolymer modified layer;
4)将原位聚合反应后的聚合物分离膜取出,用乙醇反复冲洗,以除去残留的低聚物和过量的引发剂,即获得成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and repeatedly washed with ethanol to remove residual oligomers and an excessive amount of the initiator to obtain a finished product.
将上述步骤制得的中空纤维膜进行测试,孔隙率为64%;0.1MPa下,其纯水通量由未改性时的140L/m2·h升高到355L/m2·h。The foregoing steps gave a hollow fiber membrane were tested, a porosity of 64%; at 0.1MPa, which when pure water flux increased from unmodified 140L / m 2 · h to 355L / m 2 · h.
本发明的实施例4:应用超声原位聚合对聚合物分离膜进行改性的方法,包括如下步骤:Embodiment 4 of the present invention: a method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
1)将14.7g马来酸酐、10.4g苯乙烯、0.05g过氧化二苯甲酰溶解在300ml乙醇中,配制成均一的溶液;1) dissolving 14.7 g of maleic anhydride, 10.4 g of styrene, and 0.05 g of dibenzoyl peroxide in 300 ml of ethanol to prepare a uniform solution;
2)将孔径为0.1-0.2μm聚丙烯中空纤维膜放入步骤1)得到的溶液中浸泡24小时,然后在常温下进行超声处理2小时,以加速聚合单体及引发剂在膜材料中的扩散、吸附,使它们充分吸附在膜表面及膜孔内;2) The polypropylene hollow fiber membrane having a pore diameter of 0.1-0.2 μm is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 2 hours to accelerate the polymerization of the monomer and the initiator in the membrane material. Diffusion, adsorption, so that they are fully adsorbed on the surface of the membrane and in the pores of the membrane;
3)将吸附了聚合单体及引发剂的聚丙烯中空纤维膜从溶液中取出后,立即放入200ml乙醇中,在70℃下超声处理6小时,从而使聚合单体接枝在含有活性点的基膜表面和内孔表面,并同时进行原位聚合反应,形成共聚物改性层;3) After removing the polypropylene hollow fiber membrane adsorbed with the polymerization monomer and the initiator from the solution, it is immediately placed in 200 ml of ethanol and sonicated at 70 ° C for 6 hours to graft the polymerized monomer to the active site. The base film surface and the inner pore surface, and simultaneously carry out in-situ polymerization to form a copolymer modified layer;
4)将原位聚合反应后的聚合物分离膜取出,用乙醇反复冲洗,以除去残留的低聚物和过量的引发剂,即获得成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and repeatedly washed with ethanol to remove residual oligomers and an excessive amount of the initiator to obtain a finished product.
将上述步骤制得的中空纤维膜进行测试,孔隙率为64%;0.1MPa下,其纯水通量由未改性时的140L/m2·h升高到363L/m2·h。The foregoing steps gave a hollow fiber membrane were tested, a porosity of 64%; at 0.1MPa, which when pure water flux increased from unmodified 140L / m 2 · h to 363L / m 2 · h.
本发明的实施例5:应用超声原位聚合对聚合物分离膜进行改性的方法,包括如下步骤:Embodiment 5 of the present invention: a method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
1)将9.8g马来酸酐、10.4g苯乙烯、0.05g过氧化二苯甲酰溶解在300ml 乙醇中,配制成均一的溶液;1) Dissolve 9.8 g of maleic anhydride, 10.4 g of styrene, and 0.05 g of dibenzoyl peroxide in 300 ml. In ethanol, formulated into a uniform solution;
2)将聚砜中空纤维膜放入步骤1)得到的溶液中浸泡24小时,然后在常温下进行超声处理2小时,以加速聚合单体及引发剂在膜材料中的扩散、吸附,使它们充分吸附在膜表面及膜孔内;2) The polysulfone hollow fiber membrane is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 2 hours to accelerate the diffusion and adsorption of the polymerization monomer and the initiator in the membrane material, so that they are Fully adsorbed on the surface of the membrane and in the pores of the membrane;
3)将吸附了聚合单体及引发剂的聚砜中空纤维膜从溶液中取出后,立即放入200ml乙醇中,在70℃下超声处理6小时,从而使聚合单体接枝在含有活性点的基膜表面和内孔表面,并同时进行原位聚合反应,形成共聚物改性层;3) After removing the polysulfone hollow fiber membrane adsorbed with the polymerization monomer and the initiator from the solution, it is immediately placed in 200 ml of ethanol and sonicated at 70 ° C for 6 hours to graft the polymerized monomer to the active site. The base film surface and the inner pore surface, and simultaneously carry out in-situ polymerization to form a copolymer modified layer;
4)将原位聚合反应后的聚合物分离膜取出,用乙醇反复冲洗,以除去残留的低聚物和过量的引发剂,即获得成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and repeatedly washed with ethanol to remove residual oligomers and an excessive amount of the initiator to obtain a finished product.
将上述步骤制得的中空纤维膜进行测试,孔隙率为72%;0.1MPa下,其纯水通量由未改性时的210L/m2·h升高到354L/m2·h。The foregoing steps gave a hollow fiber membrane were tested, a porosity of 72%; at 0.1MPa, which when pure water flux increased from unmodified 210L / m 2 · h to 354L / m 2 · h.
本发明的实施例6:应用超声原位聚合对聚合物分离膜进行改性的方法,包括如下步骤:Embodiment 6 of the present invention: A method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
1)将14.7g马来酸酐、10.4g苯乙烯、0.05g过氧化二苯甲酰溶解在300ml乙醇中,配制成均一的溶液;1) dissolving 14.7 g of maleic anhydride, 10.4 g of styrene, and 0.05 g of dibenzoyl peroxide in 300 ml of ethanol to prepare a uniform solution;
2)将聚砜中空纤维膜放入步骤1)得到的溶液中浸泡24小时,然后在40℃下进行超声处理2小时,以加速聚合单体及引发剂在膜材料中的扩散、吸附,使它们充分吸附在膜表面及膜孔内;2) The polysulfone hollow fiber membrane is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at 40 ° C for 2 hours to accelerate the diffusion and adsorption of the polymerization monomer and the initiator in the membrane material. They are fully adsorbed on the surface of the membrane and in the pores of the membrane;
3)将吸附了聚合单体及引发剂的聚砜中空纤维膜从溶液中取出后,立即放入200ml乙醇中,在80℃下超声处理3小时,从而使聚合单体接枝在含有活性点的基膜表面和内孔表面,并同时进行原位聚合反应,形成共聚物改性层;3) The polysulfone hollow fiber membrane to which the polymerization monomer and the initiator were adsorbed was taken out from the solution, immediately placed in 200 ml of ethanol, and sonicated at 80 ° C for 3 hours to graft the polymerized monomer to the active site. The base film surface and the inner pore surface, and simultaneously carry out in-situ polymerization to form a copolymer modified layer;
4)将原位聚合反应后的聚合物分离膜取出,用乙醇反复冲洗,以除去残留的低聚物和过量的引发剂,即获得成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and repeatedly washed with ethanol to remove residual oligomers and an excessive amount of the initiator to obtain a finished product.
将上述步骤制得的中空纤维膜进行测试,孔隙率为71%;0.1MPa下,其纯水通量由未改性时的210L/m2·h升高到406L/m2·h。The foregoing steps gave a hollow fiber membrane were tested, a porosity of 71%; at 0.1MPa, which when pure water flux increased from unmodified 210L / m 2 · h to 406L / m 2 · h.
本发明的实施例7:应用超声原位聚合对聚合物分离膜进行改性的方法,包括如下步骤:Embodiment 7 of the present invention: A method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
1)将14.7g马来酸酐、10.4g苯乙烯、0.05g过氧化二苯甲酰溶解在300ml乙醇中,配制成均一的溶液; 1) dissolving 14.7 g of maleic anhydride, 10.4 g of styrene, and 0.05 g of dibenzoyl peroxide in 300 ml of ethanol to prepare a uniform solution;
2)将聚醚砜中空纤维膜放入步骤1)得到的溶液中浸泡24小时,然后在常温下进行超声处理2小时,以加速聚合单体及引发剂在膜材料中的扩散、吸附,使它们充分吸附在膜表面及膜孔内;2) The polyethersulfone hollow fiber membrane is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 2 hours to accelerate the diffusion and adsorption of the polymerization monomer and the initiator in the membrane material. They are fully adsorbed on the surface of the membrane and in the pores of the membrane;
3)将吸附了聚合单体及引发剂的聚醚砜中空纤维膜从溶液中取出后,立即放入200ml乙醇中,在70℃下超声处理6小时,从而使聚合单体接枝在含有活性点的基膜表面和内孔表面,并同时进行原位聚合反应,形成共聚物改性层;3) After removing the polyethersulfone hollow fiber membrane adsorbed with the polymerization monomer and the initiator from the solution, it is immediately placed in 200 ml of ethanol and sonicated at 70 ° C for 6 hours to graft the polymerized monomer to contain the active agent. The base film surface and the inner pore surface of the point are simultaneously subjected to in-situ polymerization to form a copolymer modified layer;
4)将原位聚合反应后的聚合物分离膜取出,用乙醇反复冲洗,以除去残留的低聚物和过量的引发剂,即获得成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and repeatedly washed with ethanol to remove residual oligomers and an excessive amount of the initiator to obtain a finished product.
将上述步骤制得的中空纤维膜进行测试,孔隙率为89%;0.1MPa下,其纯水通量由未改性时的183L/m2·h升高到372L/m2·h。The foregoing steps gave a hollow fiber membrane were tested, a porosity of 89%; at 0.1MPa, which when pure water flux increased from unmodified 183L / m 2 · h to 372L / m 2 · h.
本发明的实施例8:应用超声原位聚合对聚合物分离膜进行改性的方法,包括如下步骤:Embodiment 8 of the present invention: a method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
1)将14.7g马来酸酐、10.4g苯乙烯、0.05g过氧化二苯甲酰溶解在300ml乙醇中,配制成均一的溶液;1) dissolving 14.7 g of maleic anhydride, 10.4 g of styrene, and 0.05 g of dibenzoyl peroxide in 300 ml of ethanol to prepare a uniform solution;
2)将聚偏氟乙烯中空纤维膜放入步骤1)得到的溶液中浸泡24小时,然后在常温下进行超声处理2小时,以加速聚合单体及引发剂在膜材料中的扩散、吸附,使它们充分吸附在膜表面及膜孔内;2) The polyvinylidene fluoride hollow fiber membrane is immersed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 2 hours to accelerate the diffusion and adsorption of the polymerization monomer and the initiator in the membrane material. Make them fully adsorbed on the surface of the membrane and in the pores of the membrane;
3)将吸附了聚合单体及引发剂的聚偏氟乙烯中空纤维膜从溶液中取出后,立即放入200ml乙醇中,在70℃下超声处理6小时,从而使聚合单体接枝在含有活性点的基膜表面和内孔表面,并同时进行原位聚合反应,形成共聚物改性层;3) The polyvinylidene fluoride hollow fiber membrane to which the polymerization monomer and the initiator were adsorbed was taken out from the solution, immediately placed in 200 ml of ethanol, and sonicated at 70 ° C for 6 hours to graft the polymerized monomer therein. The base film surface and the inner pore surface of the active point are simultaneously subjected to in-situ polymerization to form a copolymer modified layer;
4)将原位聚合反应后的聚合物分离膜取出,用乙醇反复冲洗,以除去残留的低聚物和过量的引发剂,即获得成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and repeatedly washed with ethanol to remove residual oligomers and an excessive amount of the initiator to obtain a finished product.
将上述步骤制得的中空纤维膜进行测试,孔隙率为62%;0.1MPa下,其纯水通量由未改性时的230L/m2·h升高到451L/m2·h。The foregoing steps gave a hollow fiber membrane were tested, a porosity of 62%; at 0.1MPa, which when pure water flux increased from unmodified 230L / m 2 · h to 451L / m 2 · h.
本发明的实施例9:应用超声原位聚合对聚合物分离膜进行改性的方法,包括如下步骤:Embodiment 9 of the present invention: A method for modifying a polymer separation membrane by using ultrasonic in-situ polymerization, comprising the following steps:
1)将19.6g马来酸酐、10.4g苯乙烯、0.05g过氧化二苯甲酰溶解在300ml乙醇中,配制成均一的溶液; 1) dissolving 19.6 g of maleic anhydride, 10.4 g of styrene, and 0.05 g of dibenzoyl peroxide in 300 ml of ethanol to prepare a uniform solution;
2)将孔径为0.1-0.2μm聚丙烯中空纤维膜放入步骤1)得到的溶液中浸泡24小时,然后在常温下进行超声处理2小时,以加速聚合单体及引发剂在膜材料中的扩散、吸附,使它们充分吸附在膜表面及膜孔内;2) The polypropylene hollow fiber membrane having a pore diameter of 0.1-0.2 μm is placed in the solution obtained in the step 1) for 24 hours, and then ultrasonicated at room temperature for 2 hours to accelerate the polymerization of the monomer and the initiator in the membrane material. Diffusion, adsorption, so that they are fully adsorbed on the surface of the membrane and in the pores of the membrane;
3)将吸附了聚合单体及引发剂的聚丙烯中空纤维膜从溶液中取出后,立即放入200ml乙醇中,在70℃下超声处理6小时,从而使聚合单体接枝在含有活性点的基膜表面,并同时进行原位聚合反应,形成共聚物改性层;3) After removing the polypropylene hollow fiber membrane adsorbed with the polymerization monomer and the initiator from the solution, it is immediately placed in 200 ml of ethanol and sonicated at 70 ° C for 6 hours to graft the polymerized monomer to the active site. The surface of the base film, and simultaneously in situ polymerization to form a copolymer modified layer;
4)将原位聚合反应后的聚合物分离膜取出,用乙醇反复冲洗,以除去残留的低聚物和过量的引发剂,即获得成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and repeatedly washed with ethanol to remove residual oligomers and an excessive amount of the initiator to obtain a finished product.
将上述步骤制得的中空纤维膜进行测试,孔隙率为63%;0.1MPa下,其纯水通量由未改性时的140L/m2·h升高到358L/m2·h。The foregoing steps gave a hollow fiber membrane were tested, a porosity of 63%; at 0.1MPa, which when pure water flux increased from unmodified 140L / m 2 · h to 358L / m 2 · h.
需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。It is to be understood that the invention is not limited to the specific embodiments described above, and various modifications and changes may be made by those skilled in the art without departing from the scope of the invention.
以上内容是结合具体的修选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保户范围。 The above is a further detailed description of the present invention in connection with specific alternative embodiments, and it is not intended that the specific embodiments of the invention are limited to the description. It is to be understood by those skilled in the art that the present invention can be made in the form of a number of simple deductions or substitutions without departing from the inventive concept.

Claims (17)

  1. 一种应用超声原位聚合对聚合物分离膜进行改性的方法,其特征在于:包括如下步骤:A method for modifying a polymer separation membrane by ultrasonic in-situ polymerization, which comprises the following steps:
    1)将聚合单体及引发剂采用有机溶剂进行溶解,配制成均一的溶液;1) dissolving the polymerization monomer and the initiator in an organic solvent to prepare a uniform solution;
    2)将聚合物分离膜放入步骤1)得到的溶液中浸泡24小时,然后进行超声处理,以加速聚合单体及引发剂在膜材料中的扩散、吸附,使它们充分吸附在膜表面及膜孔内;2) immersing the polymer separation membrane in the solution obtained in the step 1) for 24 hours, and then performing ultrasonic treatment to accelerate the diffusion and adsorption of the polymerization monomer and the initiator in the membrane material, so that they are sufficiently adsorbed on the surface of the membrane and Inside the membrane pores;
    3)将吸附了聚合单体及引发剂的聚合物分离膜从溶液中取出后,立即放入有机溶剂中,并利用超声波的空化效应使聚合物大分子或小分子产生自由基,从而使聚合单体接枝在含有活性点的基膜表面,并同时进行原位聚合反应,形成共聚物改性层;3) After the polymer separation membrane adsorbing the polymerization monomer and the initiator is taken out from the solution, it is immediately placed in an organic solvent, and the cavitation effect of the ultrasonic wave is used to generate radicals of the polymer macromolecule or small molecule, thereby The polymerized monomer is grafted on the surface of the base film containing the active point, and simultaneously polymerized in situ to form a copolymer modified layer;
    4)将原位聚合反应后的聚合物分离膜取出,用乙醇反复冲洗,以除去残留的低聚物和过量的引发剂,即获得成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and repeatedly washed with ethanol to remove residual oligomers and an excessive amount of the initiator to obtain a finished product.
  2. 根据权利要求1所述的应用超声原位聚合对聚合物分离膜进行改性的方法,其特征在于:所述的聚合物分离膜为聚丙烯、聚乙烯、聚砜、聚醚砜或聚偏氟乙烯为材料的平板或中空纤维膜。The method for modifying a polymer separation membrane by ultrasonic in-situ polymerization according to claim 1, wherein the polymer separation membrane is polypropylene, polyethylene, polysulfone, polyethersulfone or polybuturization. Fluoroethylene is a flat plate or hollow fiber membrane of a material.
  3. 根据权利要求1所述的应用超声原位聚合对聚合物分离膜进行改性的方法,其特征在于:所述的聚合单体为苯乙烯、马来酸酐、丙烯酸、甲基丙烯酸或甲基丙烯酸甲酯中的一种或两种的任意比例组合。The method for modifying a polymer separation membrane by ultrasonic in-situ polymerization according to claim 1, wherein the polymerized monomer is styrene, maleic anhydride, acrylic acid, methacrylic acid or methacrylic acid. One or a combination of the two of the methyl esters is combined in any ratio.
  4. 根据权利要求1所述的应用超声原位聚合对聚合物分离膜进行改性的方法,其特征在于:所述的有机溶剂为乙醇、丙酮或甲苯。The method for modifying a polymer separation membrane by ultrasonic in-situ polymerization according to claim 1, wherein the organic solvent is ethanol, acetone or toluene.
  5. 根据权利要求1所述的应用超声原位聚合对聚合物分离膜进行改性的方法,其特征在于:所述的引发剂为过氧化苯甲酰。The method for modifying a polymer separation membrane by ultrasonic in-situ polymerization according to claim 1, wherein the initiator is benzoyl peroxide.
  6. 根据权利要求1、3或5所述的应用超声原位聚合对聚合物分离膜进行改性的方法,其特征在于:引发剂为聚合单体的质量的0.1-0.5%。The method for modifying a polymer separation membrane by ultrasonic in-situ polymerization according to claim 1, 3 or 5, characterized in that the initiator is from 0.1 to 0.5% by mass of the polymerized monomer.
  7. 一种应用超声原位聚合对聚合物膜进行改性的方法,其特征在于:包括如下步骤:A method for modifying a polymer film by ultrasonic in-situ polymerization, comprising: the following steps:
    1)将聚合单体及引发剂采用第一有机溶剂进行溶解,配制成均一的溶液; 1) dissolving the polymerizable monomer and the initiator in a first organic solvent to prepare a uniform solution;
    2)将聚合物膜放入步骤1)得到的溶液中浸泡24小时以上,然后进行超声处理,以使聚合单体及引发剂在膜材料中扩散、吸附在膜表面和/或膜孔内;2) immersing the polymer film in the solution obtained in the step 1) for more than 24 hours, and then performing sonication to diffuse and adsorb the polymerizable monomer and the initiator in the film material and adsorb into the film surface and/or the pores of the film;
    3)将吸附了聚合单体及引发剂的聚合物膜从溶液中取出后,立即放入第一有机溶剂中,并利用超声波的空化效应使聚合单体接枝在含有活性点的膜表面和/或膜孔内,并同时进行原位聚合反应,形成共聚物改性层;3) After the polymer film adsorbing the polymerization monomer and the initiator is taken out from the solution, it is immediately placed in the first organic solvent, and the polymerized monomer is grafted on the surface of the film containing the active site by the cavitation effect of the ultrasonic wave. And/or in the pores of the membrane, and simultaneously in situ polymerization to form a copolymer modified layer;
    4)将原位聚合反应后的聚合物分离膜取出,用第二有机溶剂冲洗,获得聚合物膜改性成品。4) The polymer separation membrane after the in-situ polymerization reaction is taken out and rinsed with a second organic solvent to obtain a polymer film modified product.
  8. 根据权利要求7所述的一种应用超声原位聚合对聚合物膜进行改性的方法,其特征在于:所述的聚合物膜为聚丙烯、聚乙烯、聚砜、聚醚砜或聚偏氟乙烯为材料的平板或中空纤维膜。The method for modifying a polymer film by ultrasonic in-situ polymerization according to claim 7, wherein the polymer film is polypropylene, polyethylene, polysulfone, polyethersulfone or polybuturization. Fluoroethylene is a flat plate or hollow fiber membrane of a material.
  9. 根据权利要求7所述的应用超声原位聚合对聚合物分离膜进行改性的方法,其特征在于:所述的聚合单体为苯乙烯、马来酸酐、丙烯酸、甲基丙烯酸或丙烯酸甲酯或甲基丙烯酸甲酯中的一种或两种的任意比例组合。The method for modifying a polymer separation membrane by ultrasonic in-situ polymerization according to claim 7, wherein the polymerized monomer is styrene, maleic anhydride, acrylic acid, methacrylic acid or methyl acrylate Or a combination of one or two of methyl methacrylate in any ratio.
  10. 根据权利要求7所述的应用超声原位聚合对聚合物分离膜进行改性的方法,其特征在于:所述的第一有机溶剂和所述的第二有机溶剂各自独立得为乙醇、丙酮或甲苯。The method for modifying a polymer separation membrane by ultrasonic in-situ polymerization according to claim 7, wherein the first organic solvent and the second organic solvent are each independently obtained from ethanol or acetone. Toluene.
  11. 根据权利要求7所述的应用超声原位聚合对聚合物分离膜进行改性的方法,其特征在于:所述的引发剂为过氧化苯甲酰。The method for modifying a polymer separation membrane by ultrasonic in-situ polymerization according to claim 7, wherein the initiator is benzoyl peroxide.
  12. 根据权利要求7-11中任一项所述的应用超声原位聚合对聚合物膜进行改性的方法,其特征在于:引发剂为聚合单体的质量的0.1-0.5%,优选为0.1-0.3%。The method for modifying a polymer film by ultrasonic in-situ polymerization according to any one of claims 7 to 11, characterized in that the initiator is 0.1-0.5% by mass of the polymerized monomer, preferably 0.1- 0.3%.
  13. 根据权利要求7-12中任一项所述的应用超声原位聚合对聚合物膜进行改性的方法,其特征在于:聚合单体总质量相对于聚合物膜的质量比例为1-6%。The method for modifying a polymer film by ultrasonic in-situ polymerization according to any one of claims 7 to 12, characterized in that the total mass of the polymerized monomer is from 1 to 6% by mass relative to the mass of the polymer film. .
  14. 根据权利要求7-13中任一项所述的应用超声原位聚合对聚合物膜进行改性的方法,其特征在于:其中步骤(2)中,温度为常温至50℃;优选地,超声波的频率为30KHZ-50KHZ;更优选地,超声波功率为100-500W;更优选地,超声波强度为600-2000W/m2;更优选地,超声时间为1-3h。The method for modifying a polymer film by ultrasonic in-situ polymerization according to any one of claims 7 to 13, characterized in that in the step (2), the temperature is from room temperature to 50 ° C; preferably, the ultrasonic wave The frequency is 30 KHZ-50 KHZ; more preferably, the ultrasonic power is 100-500 W; more preferably, the ultrasonic intensity is 600-2000 W/m 2 ; more preferably, the ultrasonic time is 1-3 h.
  15. 根据权利要求7-14中任一项所述的应用超声原位聚合对聚合物膜进行改性的方法,其特征在于:其中步骤(3)中,温度为60℃至80℃;优选地, 超声波的频率为30KHZ-70KHZ;更优选地,超声波功率为100-700W;更优选地,超声波强度为600-5000W/m2;更优选地,超声时间为1-6h。The method for modifying a polymer film by ultrasonic in-situ polymerization according to any one of claims 7-14, wherein in the step (3), the temperature is from 60 ° C to 80 ° C; preferably, The frequency of the ultrasonic waves is 30 kHz to 70 kHz; more preferably, the ultrasonic power is 100 to 700 W; more preferably, the ultrasonic intensity is 600 to 5000 W/m 2 ; more preferably, the ultrasonic time is 1-6 h.
  16. 根据权利要求7-15中任一项所述的应用超声原位聚合对聚合物膜进行改性的方法,其特征在于:其中步骤(1)中,聚合单体总质量和第一有机溶剂体积的比例为:0.05-0.12g/ml,优选为0.06-0.08g/ml。The method for modifying a polymer film by ultrasonic in-situ polymerization according to any one of claims 7 to 15, wherein in step (1), the total mass of the polymerized monomer and the volume of the first organic solvent The ratio is: 0.05-0.12 g/ml, preferably 0.06-0.08 g/ml.
  17. 一种聚合物分离膜,通过权利要求1-16任一项所述的方法改性得到,其特征在于,其孔隙率为62-89%;纯水通量为256L/m2h以上。 A polymer separation membrane obtained by the method according to any one of claims 1 to 16, which has a porosity of 62 to 89% and a pure water flux of 256 L/m 2 h or more.
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