WO2017099140A1 - Lubricant composition - Google Patents

Lubricant composition Download PDF

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Publication number
WO2017099140A1
WO2017099140A1 PCT/JP2016/086429 JP2016086429W WO2017099140A1 WO 2017099140 A1 WO2017099140 A1 WO 2017099140A1 JP 2016086429 W JP2016086429 W JP 2016086429W WO 2017099140 A1 WO2017099140 A1 WO 2017099140A1
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WIPO (PCT)
Prior art keywords
lubricating oil
oil composition
molybdenum
mass
magnesium
Prior art date
Application number
PCT/JP2016/086429
Other languages
French (fr)
Japanese (ja)
Inventor
康 小野寺
鈴木 寛之
豊治 金子
山守 一雄
Original Assignee
エクソンモービル リサーチ アンド エンジニアリング カンパニー
トヨタ自動車株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by エクソンモービル リサーチ アンド エンジニアリング カンパニー, トヨタ自動車株式会社 filed Critical エクソンモービル リサーチ アンド エンジニアリング カンパニー
Priority to US16/060,340 priority Critical patent/US20180355272A1/en
Priority to SG11201804612XA priority patent/SG11201804612XA/en
Priority to CN201680071610.8A priority patent/CN108699480A/en
Priority to EP16873033.1A priority patent/EP3388500A4/en
Publication of WO2017099140A1 publication Critical patent/WO2017099140A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/12Thio-acids; Thiocyanates; Derivatives thereof
    • C10M135/14Thio-acids; Thiocyanates; Derivatives thereof having a carbon-to-sulfur double bond
    • C10M135/18Thio-acids; Thiocyanates; Derivatives thereof having a carbon-to-sulfur double bond thiocarbamic type, e.g. containing the groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/12Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic compound containing atoms of elements not provided for in groups C10M141/02 - C10M141/10
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M159/00Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
    • C10M159/12Reaction products
    • C10M159/20Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products
    • C10M159/22Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products containing phenol radicals
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M159/00Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
    • C10M159/12Reaction products
    • C10M159/20Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products
    • C10M159/24Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products containing sulfonic radicals
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M163/00Lubricating compositions characterised by the additive being a mixture of a compound of unknown or incompletely defined constitution and a non-macromolecular compound, each of these compounds being essential
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/026Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/028Overbased salts thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/02Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/08Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
    • C10M2209/084Acrylate; Methacrylate
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/28Amides; Imides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/046Overbasedsulfonic acid salts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/06Thio-acids; Thiocyanates; Derivatives thereof
    • C10M2219/062Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
    • C10M2219/066Thiocarbamic type compounds
    • C10M2219/068Thiocarbamate metal salts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/045Metal containing thio derivatives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/04Groups 2 or 12
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/12Groups 6 or 16
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/02Pour-point; Viscosity index
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/04Detergent property or dispersant property
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/255Gasoline engines

Definitions

  • the present invention relates to a lubricating oil composition, and in particular, to a lubricating oil composition for an internal combustion engine, particularly a lubricating oil composition for a gasoline engine.
  • Lubricating oil compositions are widely used in the automotive field such as for internal combustion engines, automatic transmissions, and gear oils.
  • a reduction in viscosity has been demanded in order to improve fuel efficiency, but the oil film becomes thinner due to the reduction in viscosity, and friction cannot be reduced sufficiently. Therefore, molybdenum dithiocarbamate (MoDTC) that can reduce friction by generating molybdenum disulfide under boundary lubrication conditions has been conventionally used.
  • MoDTC molybdenum dithiocarbamate
  • this combination there is a limit to the reduction of friction, and the fuel consumption cannot be sufficiently improved.
  • Patent Documents 2 and 3 It is also known to use a magnesium-based detergent as the detergent (for example, Patent Documents 2 and 3).
  • the use of magnesium-based detergents can reduce friction more than calcium-based detergents, but there is a problem that wear tends to occur.
  • An object of the present invention is to provide a lubricating oil composition capable of reducing friction while ensuring wear resistance even when the viscosity is lowered.
  • the present inventors have found that the above object can be achieved by adding a specific amount of a magnesium-based detergent and a specific amount of a molybdenum-based friction modifier to a lubricating base oil.
  • the present invention provides a lubricating oil composition
  • a lubricating oil composition comprising a lubricating base oil, (A) a magnesium-based detergent, and (B) a molybdenum-based friction modifier, wherein the amount of the (A) component is the lubricating oil.
  • concentration of Mg in the composition in terms of ppm by mass [Mg] is in the range of 200 to 1200 ppm by mass
  • the amount of component (B) is 500 in terms of the concentration of molybdenum in the lubricating oil composition by ppm by mass [Mo].
  • a lubricating oil composition characterized by being in a range of ⁇ 1500 mass ppm.
  • the lubricating oil composition further has at least one of the following features (1) to (7).
  • the amount of component (A) is in the range of 300 to 800 ppm by mass as the amount of magnesium in the lubricating oil composition.
  • the amount of component (B) is in the range of 600 to 1200 ppm by mass as the amount of molybdenum in the lubricating oil composition.
  • [Mg] / [Mo] ⁇ 2.4 is satisfied.
  • a calcium-based detergent (A ′) is further included, and ([Mg] + [Ca]) / [Mo] ⁇ 3.0 ([Ca] is the concentration in terms of ppm by mass of calcium in the lubricating oil composition) Meet).
  • CCS viscosity at ⁇ 35 ° C. is 6.2 Pa ⁇ s or less.
  • the high temperature high shear viscosity (HTHS viscosity) at 150 ° C. is 1.7 to 2.9 mPa ⁇ s.
  • the kinematic viscosity at 100 ° C. is less than 9.3 mm 2 / s.
  • the present invention relates to a method for reducing friction while maintaining low wear by using the lubricating oil composition or the lubricating oil composition of the above embodiments (1) to (8).
  • the lubricating oil composition of the present invention can reduce friction while ensuring wear resistance even when the viscosity is lowered, and can be suitably used particularly as a lubricating oil composition for an internal combustion engine.
  • Lubricating base oil The lubricating base oil in the present invention is not particularly limited. Either a mineral oil or a synthetic oil may be used, and these can be used alone or in combination.
  • mineral oil for example, a lubricating oil fraction obtained by distillation under reduced pressure of atmospheric residual oil obtained by atmospheric distillation of crude oil is subjected to solvent removal, solvent extraction, hydrocracking, solvent dewaxing, and hydrogen removal. Refined by one or more treatments such as hydrorefining, wax isomerized mineral oil, GTL (Gas to Liquid) base oil, ATL (Asphalt to Liquid) base oil, vegetable oil base oil or a mixture thereof Mention may be made of base oils.
  • Synthetic oils include, for example, polybutene or hydrides thereof; poly- ⁇ -olefins such as 1-octene oligomers and 1-decene oligomers or hydrides thereof; 2-ethylhexyl laurate, 2-ethylhexyl palmitate, 2-stearate Monoesters such as ethylhexyl; diesters such as ditridecyl glutarate, di-2-ethylhexyl adipate, diisodecyl adipate, ditridecyl adipate, di-2-ethylhexyl sebacate; neopentyl glycol di-2-ethylhexanoate, neopentyl Glycol di-n-octanoate, neopentyl glycol di-n-decanoate, trimethylolpropane tri-n-octanoate, trimethylolpropane tri
  • the kinematic viscosity (mm 2 / s) at 100 ° C. of the lubricating base oil is not particularly limited, but is preferably 2 to 15 mm 2 / s, more preferably 3 to 10 mm 2 / s, and even more preferably 3 to 8 mm 2 / s, and most preferably 3 to 6 mm 2 / s.
  • a lubricating oil composition that has sufficient oil film formation, excellent lubricity, and low evaporation loss.
  • the viscosity index (VI) of the lubricating base oil is not particularly limited, but is preferably 100 or more, more preferably 120 or more, and most preferably 130 or more. Thereby, the viscosity at low temperature can be reduced while securing an oil film at high temperature.
  • Magnesium-based detergent The magnesium-based detergent is not particularly limited, and conventional ones can be used. Examples include magnesium sulfonate, magnesium phenate, and magnesium salicylate. Among these, magnesium salicylate or magnesium sulfonate is particularly preferable.
  • a magnesium type detergent may be used individually by 1 type, and may mix and use 2 or more types.
  • the concentration [Mg] of magnesium in the lubricating oil composition in terms of mass ppm is in the range of 200 to 1200 mass ppm, preferably 250 to 1000 mass ppm, more preferably 300 to 800 mass ppm. In small amounts. When the amount of the component (A) exceeds the upper limit, wear becomes excessive, and when the amount is lower than the lower limit, the friction reducing effect is low.
  • the amount of component (A) is preferably the following formula (1): [Mg] / [Mo] ⁇ 2.4 (1) ([Mo] indicates the concentration by mass ppm of molybdenum in the lubricating oil composition).
  • the value of [Mg] / [Mo] is more preferably 2.0 or less, still more preferably 1.8 or less, and even more preferably 1.5 or less. If the value is greater than 2.4, wear may be excessive.
  • the lower limit of [Mg] / [Mo] is preferably 0.1, more preferably 0.2, and still more preferably 0.3.
  • the lubricating oil composition of the present invention may contain a calcium-based detergent (A ′) described later as a metal detergent other than the magnesium-based detergent (A).
  • a ′ a calcium-based detergent
  • the component (A ′) is preferably added in an amount that satisfies the following formula (2).
  • [Ca] indicates the concentration by mass ppm of calcium in the lubricating oil composition.
  • the value of ([Mg] + [Ca]) / [Mo] is more preferably less than 2.8, even more preferably less than 2.6, and particularly preferably less than 2.5. If the value exceeds the upper limit, the torque reduction effect may be low.
  • the lower limit of ([Mg] + [Ca]) / [Mo] is preferably 0.2 or more, more preferably 0.5, and even more preferably 1.0.
  • the magnesium-based detergent (A) is particularly preferably an overbased magnesium-based detergent. Thereby, the acid neutralization property required for lubricating oil is securable.
  • an overbased magnesium detergent is used, a neutral magnesium or calcium detergent may be mixed.
  • the total base number of the magnesium-based detergent (A) is not limited, but is preferably 20 to 600 mgKOH / g, more preferably 50 to 500 mgKOH / g, and most preferably 100 to 450 mgKOH / g.
  • the acid neutralization property, high temperature cleanliness, and rust prevention property which are required for lubricating oil are securable.
  • mixing 2 or more types of metal detergents it is preferable that the base number obtained by mixing becomes said range.
  • the magnesium content in the magnesium-based detergent (A) is preferably 0.5 to 20% by mass, more preferably 1 to 16% by mass, and most preferably 2 to 14% by mass. What is necessary is just to add so that magnesium of the quantity of the said range may be contained in a thing.
  • a calcium type detergent (A ') is not specifically limited, A conventional thing can be used. Examples include calcium sulfonate, calcium phenate, and calcium salicylate. These calcium-based detergents may be used alone or in combination of two or more.
  • the calcium-based detergent (A ′) is preferably an overbased calcium-based detergent. Thereby, the acid neutralization property required for lubricating oil is securable.
  • a neutral calcium detergent may be used in combination.
  • the total base number of the calcium detergent (A ′) is not limited, but is preferably 20 to 500 mgKOH / g, more preferably 50 to 400 mgKOH / g, and most preferably 100 to 350 mgKOH / g.
  • the acid neutralization property, high temperature cleanliness, and rust prevention property which are required for lubricating oil are securable.
  • the calcium content in the calcium detergent (A ′) is preferably 0.5 to 20% by mass, more preferably 1 to 16% by mass, and most preferably 2 to 14% by mass.
  • the amount of magnesium and calcium in the lubricating oil composition of the present invention preferably satisfies the following formula (3).
  • the value of ⁇ [Mg] / ([Mg] + [Ca]) ⁇ * 100 is more preferably 10 or more, and even more preferably 15 or more. If the value is less than the lower limit, the effect of reducing friction is small.
  • the upper limit of ⁇ [Mg] / ([Mg] + [Ca]) ⁇ * 100 is preferably 100, more preferably 80, still more preferably 60, and still more preferably 50.
  • the lubricating oil composition of the present invention may contain a sodium-based detergent as a metal detergent other than those described above as long as the effects of the present invention are not impaired.
  • a sodium-based detergent sodium sulfonate, sodium phenate and sodium salicylate are preferable.
  • One of these sodium-based detergents may be used alone, or two or more thereof may be mixed and used.
  • Sodium-based detergents can be used in admixture with the magnesium-based detergents described above and optional calcium-based detergents.
  • the total amount of the metal detergent in the lubricating oil composition of the present invention may be an amount such that the amount of magnesium contained in the composition satisfies the specific range described above. Accordingly, the amount of calcium detergent added can be limited.
  • the molybdenum friction modifier is not particularly limited, and conventionally known ones can be used.
  • sulfur-containing organic molybdenum compounds such as molybdenum dithiophosphate (MoDTP) and molybdenum dithiocarbamate (MoDTC), complexes of molybdenum compounds with sulfur-containing organic compounds or other organic compounds, and molybdenum sulfides and sulfurized molybdenum acids.
  • MoDTC molybdenum dithiophosphate
  • MoDTC molybdenum dithiocarbamate
  • molybdenum compounds examples include molybdenum oxides such as molybdenum dioxide and molybdenum trioxide, molybdenum acids such as orthomolybdic acid, paramolybdic acid and (poly) sulfurized molybdic acid, and molybdenum such as metal salts and ammonium salts of these molybdic acids.
  • Examples thereof include molybdenum sulfides such as acid salts, molybdenum disulfide, molybdenum trisulfide, molybdenum pentasulfide and polysulfide molybdenum, molybdenum sulfides, metal salts or amine salts of molybdenum sulfides, and molybdenum halides such as molybdenum chloride.
  • molybdenum sulfides such as acid salts, molybdenum disulfide, molybdenum trisulfide, molybdenum pentasulfide and polysulfide molybdenum, molybdenum sulfides, metal salts or amine salts of molybdenum sulfides, and molybdenum halides such as molybdenum chloride.
  • sulfur-containing organic compound examples include alkyl (thio) xanthate, thiadiazole, mercaptothiadiazole, thiocarbonate, tetrahydrocarbyl thiuram disulfide, bis (di (thio) hydrocarbyl dithiophosphonate) disulfide, and organic (poly) sulfide. And sulfurized esters.
  • organic molybdenum compounds such as molybdenum dithiophosphate (MoDTP) and molybdenum dithiocarbamate (MoDTC) are preferable.
  • Molybdenum dithiocarbamate is a compound represented by the following formula [I]
  • Molybdenum dithiophosphate is a compound represented by the following [II].
  • R 1 to R 8 may be the same or different from each other, and are monovalent hydrocarbon groups having 1 to 30 carbon atoms.
  • the hydrocarbon group may be linear or branched.
  • Examples of the monovalent hydrocarbon group include a linear or branched alkyl group having 1 to 30 carbon atoms; an alkenyl group having 2 to 30 carbon atoms; a cycloalkyl group having 4 to 30 carbon atoms; and an aryl having 6 to 30 carbon atoms.
  • examples of the alkyl group include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, an undecyl group, a dodecyl group, and a tridecyl group.
  • an alkyl group having 3 to 8 carbon atoms is preferable.
  • X 1 and X 2 are oxygen atoms or sulfur atoms
  • Y 1 and Y 2 are oxygen atoms or sulfur atoms.
  • an organic molybdenum compound containing no sulfur can also be used.
  • examples of such compounds include molybdenum-amine complexes, molybdenum-succinimide complexes, molybdenum salts of organic acids, and molybdenum salts of alcohols.
  • friction modifier (B) in the present invention a trinuclear molybdenum compound described in US Pat. No. 5,906,968 can also be used.
  • the component (B) is added in such an amount that the concentration [Mo] of molybdenum in the lubricating oil composition in terms of mass ppm is in the range of 500 to 1500 mass ppm, preferably 600 to 1200 mass ppm.
  • the amount of the component (B) exceeds the above upper limit, the cleanliness may be deteriorated, and when it is less than the above lower limit, the friction may not be sufficiently reduced or the cleanliness may be deteriorated. is there.
  • the amount of the component (B) is preferably the following formula (1): [Mg] / [Mo] ⁇ 2.4 (1) Meet.
  • the value of [Mg] / [Mo] is more preferably 2.0 or less, still more preferably 1.8 or less, and even more preferably 1.5 or less.
  • the lower limit of [Mg] / [Mo] is preferably 0.1, more preferably 0.2, and still more preferably 0.3.
  • the lubricating oil composition of the present invention comprises the above-mentioned lubricating base oil, component (A) and component (B) as essential components.
  • component (A) and component (B) as essential components.
  • component (A) and component (B) as essential components.
  • conventionally known antiwear agents, ashless dispersants and viscosity index improvers are used. May be included.
  • ZDTP zinc dithiophosphate
  • R 1 and R 2 may be the same as or different from each other, and are a hydrogen atom or a monovalent hydrocarbon group having 1 to 26 carbon atoms.
  • the monovalent hydrocarbon group includes a primary (primary) or secondary (secondary) alkyl group having 1 to 26 carbon atoms; an alkenyl group having 2 to 26 carbon atoms; a cycloalkyl group having 6 to 26 carbon atoms; carbon An aryl group, an alkylaryl group or an arylalkyl group of formula 6 to 26; or a hydrocarbon group containing an ester bond, an ether bond, an alcohol group or a carboxyl group.
  • R 1 and R 2 are preferably a primary or secondary alkyl group having 2 to 12 carbon atoms, a cycloalkyl group having 8 to 18 carbon atoms, and an alkylaryl group having 8 to 18 carbon atoms, They may be the same or different.
  • zinc dialkyldithiophosphate is preferable, and the primary alkyl group preferably has 3 to 12 carbon atoms, more preferably 4 to 10 carbon atoms.
  • the secondary alkyl group preferably has 3 to 12 carbon atoms, more preferably 3 to 10 carbon atoms.
  • the said zinc dithiophosphate may be used individually by 1 type, and may mix and use 2 or more types. Further, zinc dithiocarbamate (ZnDTC) may be used in combination.
  • At least one compound selected from phosphates represented by the following formulas (4) and (5), phosphite-based phosphorus compounds, and metal salts and amine salts thereof can be used.
  • R 3 is a monovalent hydrocarbon group having 1 to 30 carbon atoms
  • R 4 and R 5 are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 30 carbon atoms.
  • m is 0 or 1.
  • R 6 is a monovalent hydrocarbon group having 1 to 30 carbon atoms
  • R 7 and R 8 are independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 30 carbon atoms.
  • N is 0 or 1.
  • examples of the monovalent hydrocarbon group having 1 to 30 carbon atoms represented by R 3 to R 8 include an alkyl group, a cycloalkyl group, an alkenyl group, and an alkyl-substituted cyclohexane. Mention may be made of alkyl groups, aryl groups, alkyl-substituted aryl groups, and arylalkyl groups. In particular, it is preferably an alkyl group having 1 to 30 carbon atoms or an aryl group having 6 to 24 carbon atoms, more preferably an alkyl group having 3 to 18 carbon atoms, and most preferably an alkyl group having 4 to 15 carbon atoms. It is.
  • Examples of the phosphorus compound represented by the general formula (4) include phosphorous acid monoester and (hydrocarbyl) phosphonous acid having one hydrocarbon group having 1 to 30 carbon atoms; A phosphite diester having two hydrocarbon groups, a monothiophosphite diester, and a (hydrocarbyl) phosphonous monoester; a phosphite triester having three hydrocarbon groups having 1 to 30 carbon atoms, and (Hydrocarbyl) phosphonous acid diesters; and mixtures thereof.
  • the metal salt or amine salt of the phosphorus compound represented by the general formula (4) or (5) is a metal oxide, metal hydroxide, phosphorus compound represented by the general formula (4) or (5), Remains after acting with a metal base such as metal carbonate, metal chloride, ammonia, nitrogen compound such as amine compound having only 1-30 hydrocarbon group or hydroxyl group-containing hydrocarbon group in the molecule. It can be obtained by neutralizing part or all of the acidic hydrogen.
  • a metal base such as metal carbonate, metal chloride, ammonia, nitrogen compound such as amine compound having only 1-30 hydrocarbon group or hydroxyl group-containing hydrocarbon group in the molecule. It can be obtained by neutralizing part or all of the acidic hydrogen.
  • the metal in the metal base include alkali metals such as lithium, sodium, potassium and cesium, alkaline earth metals such as calcium, magnesium and barium, and heavy metals such as zinc, copper, iron, lead, nickel, silver and manganese. (However, excluding molyb
  • the antiwear agent is usually blended in the lubricating oil composition at 0.1 to 5.0% by mass, preferably 0.2 to 3.0% by mass.
  • Examples of the ashless dispersant include nitrogen-containing compounds having at least one linear or branched alkyl group or alkenyl group having 40 to 500 carbon atoms, preferably 60 to 350, or derivatives thereof, and Mannich dispersants. Or a mono- or bissuccinimide (eg, alkenyl succinimide), an alkyl group having 40 to 500 carbon atoms or a benzylamine having at least one alkenyl group in the molecule, or an alkyl group or alkenyl group having 40 to 400 carbon atoms And polyamines having at least one in the molecule, or modified products of these compounds with boron compounds, carboxylic acids, phosphoric acids, and the like. One type or two or more types arbitrarily selected from these can be blended. In particular, alkenyl succinimide is preferably contained.
  • alkenyl succinimide is preferably contained.
  • the method for producing the succinimide is not particularly limited.
  • an alkyl succinic acid or alkenyl succinic acid obtained by reacting a compound having an alkyl group or alkenyl group having 40 to 500 carbon atoms with maleic anhydride at 100 to 200 ° C. It is obtained by reacting an acid with a polyamine.
  • examples of the polyamine include diethylenetriamine, triethylenetetramine, tetraethylenepentamine, and pentaethylenehexamine.
  • Examples of the derivative of the nitrogen-containing compound exemplified as the above ashless dispersant include, for example, monocarboxylic acids such as fatty acids having 1 to 30 carbon atoms, oxalic acid, phthalic acid, trimellitic acid, pyromellitic to the aforementioned nitrogen-containing compounds.
  • monocarboxylic acids such as fatty acids having 1 to 30 carbon atoms, oxalic acid, phthalic acid, trimellitic acid, pyromellitic to the aforementioned nitrogen-containing compounds.
  • the remaining amino group and / or the reaction of a polycarboxylic acid having 2 to 30 carbon atoms such as an acid, or an anhydride thereof, or an ester compound, an alkylene oxide having 2 to 6 carbon atoms, or a hydroxy (poly) oxyalkylene carbonate.
  • Modified compounds by so-called oxygen-containing organic compounds, in which some or all of the imino groups are neutralized or amidated; one of the remaining amino groups and / or imino groups by reacting boric acid with the nitrogen-containing compounds described above A so-called boron-modified compound obtained by neutralizing a part or the whole or amidated; A so-called phosphoric acid-modified compound obtained by neutralizing or amidating part or all of the amino group and / or imino group; a sulfur-modified compound obtained by allowing a sulfur compound to act on the nitrogen-containing compound described above; and the nitrogen-containing compound described above
  • modified compounds in which two or more kinds of modifications selected from modification with oxygen-containing organic compounds, boron modification, phosphoric acid modification, and sulfur modification are combined a boric acid-modified compound of alkenyl succinimide, particularly a boric acid-modified compound of bis-type alkenyl succinimide, can further improve heat resistance when used in combination with the above base oil.
  • the amount of the ashless dispersant is 20% by mass or less, preferably 15% by mass or less, more preferably 5% by mass or less, based on the total amount of the composition.
  • a boron-containing ashless dispersant may be used by mixing with an ashless dispersant not containing boron.
  • the content ratio is not particularly limited, but the boron amount contained in the composition is preferably 0.001 to 0.2% by mass based on the total amount of the composition, More preferably, it is 0.003 to 0.1% by mass, and most preferably 0.005 to 0.05% by mass.
  • the number average molecular weight (Mn) of the ashless dispersant is preferably 2000 or more, more preferably 2500 or more, still more preferably 3000 or more, most preferably 5000 or more, and preferably 15000 or less. . If the number average molecular weight of the ashless dispersant is less than the above lower limit, dispersibility may not be sufficient. On the other hand, when the number average molecular weight of the ashless dispersant exceeds the above upper limit, the viscosity is too high, the fluidity becomes insufficient, and the deposit increases.
  • viscosity index improver examples include polymethacrylate, dispersed polymethacrylate, olefin copolymer (polyisobutylene, ethylene-propylene copolymer), dispersed olefin copolymer, polyalkylstyrene, styrene-butadiene hydrogenated copolymer. Styrene-maleic anhydride copolymer, star-like isoprene, and the like.
  • a comb polymer containing at least a repeating unit based on a polyolefin macromer and a repeating unit based on an alkyl (meth) acrylate having an alkyl group having 1 to 30 carbon atoms in the main chain can also be used.
  • Viscosity index improvers usually consist of the polymer and diluent oil.
  • the content of the viscosity index improver is preferably 0.01 to 20% by mass, more preferably 0.02 to 10% by mass, and most preferably 0.05 to 5% by mass as a polymer amount based on the total amount of the composition. %. If the content of the viscosity index improver is less than the lower limit, the viscosity temperature characteristics and the low temperature viscosity characteristics may be deteriorated. On the other hand, if it exceeds the upper limit, the viscosity temperature characteristics and the low temperature viscosity characteristics may be deteriorated, and the product cost will be significantly increased.
  • the lubricating oil composition of the present invention can further contain other additives depending on the purpose in order to improve its performance.
  • additives those generally used in lubricating oil compositions can be used.
  • antioxidants, friction modifiers other than the above component (B), corrosion inhibitors, rust inhibitors, flow Examples thereof include additives such as point depressants, demulsifiers, metal deactivators and antifoaming agents.
  • antioxidants examples include ashless antioxidants such as phenols and amines, and metal antioxidants such as copper and molybdenum.
  • phenolic ashless antioxidants include 4,4′-methylenebis (2,6-di-tert-butylphenol), 4,4′-bis (2,6-di-tert-butylphenol), isooctyl- 3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate and the like
  • amine-based ashless antioxidants include phenyl- ⁇ -naphthylamine, alkylphenyl- ⁇ -naphthylamine, dialkyldiphenylamine and the like. It is done.
  • the antioxidant is usually blended at 0.1 to 5% by mass in the lubricating oil composition.
  • Examples of the friction modifier other than the component (B) include esters, amines, amides, and sulfurized esters.
  • the friction modifier is usually blended at 0.01 to 3% by mass in the lubricating oil composition.
  • Examples of the corrosion inhibitor include benzotriazole, tolyltriazole, thiadiazole, and imidazole compounds.
  • Examples of the rust inhibitor include petroleum sulfonate, alkylbenzene sulfonate, dinonylnaphthalene sulfonate, alkenyl succinic acid ester, and polyhydric alcohol ester.
  • the corrosion inhibitor is usually blended in the lubricating oil composition at 0.01 to 5% by mass.
  • pour point depressant for example, a polymethacrylate polymer compatible with the lubricating base oil to be used can be used.
  • the pour point depressant is usually placed in the lubricating oil composition at 0.01 to 3% by weight.
  • the demulsifier examples include polyalkylene glycol nonionic surfactants such as polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene alkyl naphthyl ether, and the like.
  • the demulsifier is usually blended in the lubricating oil composition at 0.01 to 5% by mass.
  • the metal deactivator examples include imidazoline, pyrimidine derivatives, alkylthiadiazoles, mercaptobenzothiazoles, benzotriazoles or derivatives thereof, 1,3,4-thiadiazole polysulfide, 1,3,4-thiadiazolyl-2,5- Examples thereof include bisdialkyldithiocarbamate, 2- (alkyldithio) benzimidazole, ⁇ - (o-carboxybenzylthio) propiononitrile.
  • the metal deactivator is usually blended in the lubricating oil composition at 0.01 to 3% by mass.
  • the antifoaming agent examples include silicone oil having a kinematic viscosity at 25 ° C. of 1,000 to 100,000 mm 2 / s, alkenyl succinic acid derivative, ester of polyhydroxy aliphatic alcohol and long chain fatty acid, methyl salicylate and o -Hydroxybenzyl alcohol and the like.
  • the antifoaming agent is usually blended in the lubricating oil composition at 0.001 to 1% by mass.
  • alkali borate additives can be added.
  • An alkali borate-based additive contains an alkali metal borate hydrate and can be represented by the following general formula. M 2 O ⁇ xB 2 O 3 ⁇ yH 2 O
  • M is an alkali metal
  • x is 2.5 to 4.5
  • y is 1.0 to 4.8.
  • Specific examples include lithium borate hydrate, sodium borate hydrate, potassium borate hydrate, rubidium borate hydrate, cesium borate hydrate, and the like. Hydrates and sodium borate hydrate are preferable, and potassium borate hydrate is particularly preferable.
  • the average particle size of the alkali metal borate hydrate particles is generally 1 micron ( ⁇ ) or less.
  • the ratio of boron to alkali metal is preferably in the range of about 2.5: 1 to 4.5: 1.
  • the addition amount of the alkali borate-based additive is 0.002 to 0.05 mass% as the boron amount based on the total amount of the lubricating oil composition.
  • the CCS viscosity at ⁇ 35 ° C. of the lubricating oil composition of the present invention is not limited, but is preferably 6.2 Pa. s or less, more preferably 5.0 Pa.s. s or less, more preferably 4.0 Pa.s. s or less, most preferably 3.5 Pa.s. s or less.
  • the amount of molybdenum contained in the lubricating oil composition and the CCS viscosity at ⁇ 35 ° C. satisfy the following formula (6).
  • [CCS viscosity] / [Mo] ⁇ 0.01 (6) ([CCS viscosity] indicates the value (Pa ⁇ s) of the CCS viscosity at ⁇ 35 ° C.
  • the value of [CCS viscosity] / [Mo] is more preferably 0.008 or less, and still more preferably 0.005 or less. If the above value exceeds 0.01, the torque reduction rate may be reduced or the cleanliness may be deteriorated.
  • the lower limit value of [CCS viscosity] / [Mo] is not limited, but is preferably 0.002 and more preferably 0.003.
  • the high temperature high shear viscosity (HTHS viscosity) at 150 ° C. of the lubricating oil composition of the present invention is not limited, but is preferably 1.7 to 2.9 mPa.s, more preferably 2.0 to 2.6 mPa.s. is there.
  • the kinematic viscosity at 100 ° C. of the lubricating oil composition of the present invention is not limited, but is preferably less than 9.3 mm 2 / s, more preferably less than 8.2 mm 2 / s.
  • the lubricating oil composition of the present invention has sufficient frictional characteristics and wear characteristics even when the viscosity is low, and has an effect of obtaining a high torque reduction rate, and can be suitably used for an internal combustion engine. .
  • Magnesium detergent (A) Magnesium-based detergent 1: Magnesium salicylate (total base number 340 mgKOH / g, magnesium content 7.5% by mass) Magnesium detergent 2: Magnesium sulfonate (total base number 400 mgKOH / g, magnesium content 9.0% by mass)
  • Calcium detergent (A ') Calcium detergent 1: Calcium salicylate (total base number 350 mgKOH / g, calcium content 12.0% by mass)
  • Calcium-based detergent 2 calcium salicylate (total base number 220 mgKOH / g, magnesium content 8.0% by mass)
  • Molybdenum friction modifier Molybdenum friction modifier: MoDTC (molybdenum content 10% by mass)
  • Antiwear agent Antiwear agent 1 pri-ZnDTP (primary alkyl type)
  • Antiwear agent 2 sec-ZnDTP (secondary alkyl type)
  • Antioxidant Phenolic antioxidant
  • Ashless dispersant Succinimide viscosity index improver: Polymethacrylate antifoaming agent: Dimethyl silicone
  • Lubricating oil compositions were prepared by mixing the components in the amounts shown in Table 1.
  • the amounts of magnesium-based detergent, calcium-based detergent and molybdenum-based friction modifier are shown in ppm by mass with respect to the total amount of the lubricating oil composition converted to the contents of magnesium, calcium and molybdenum, respectively, and wear inhibitors and other additives are added.
  • the amount of the agent is expressed in parts by mass with respect to the total amount (100 parts by mass) of the lubricating oil composition.
  • the amount of magnesium-based detergent and calcium-based detergent was such that the total molar amount of magnesium and calcium contained in these detergents was as identical as possible in all examples and comparative examples. The following test was done about the obtained composition. The results are shown in Table 1.
  • HTHS150 High temperature high shear viscosity at 150 ° C.
  • Torque reduction rate was measured in a motoring test using a gasoline engine using the lubricating oil compositions obtained in the examples and comparative examples as test compositions.
  • the engine was a Toyota 2ZR-FE1.8L inline 4-cylinder engine, a torque meter was installed between the motor and the engine, and the torque at an oil temperature of 80 ° C. and an engine speed of 700 RPM was measured.
  • Torque was measured in the same manner using a commercially available GF-50O-20 oil as a standard oil.
  • the torque (T) of the test composition was compared with the torque (T 0 ) of the standard oil, and the reduction rate ( ⁇ (T 0 ⁇ T) / T 0 ⁇ ⁇ 100) (%) from the torque of the standard oil was calculated. It shows that fuel consumption is so favorable that a reduction rate is large. A reduction rate of 5.5% or more was accepted.
  • Hot tube test evaluation of high temperature cleanliness
  • the lubricating oil composition was continuously supplied at a rate of 0.3 ml / hour, air at 10 ml / second, and the temperature of the glass tube at 270 ° C. for 16 hours in a glass tube having an inner diameter of 2 mm.
  • the lacquer adhering in the glass tube was compared with the color sample, and the score was given as 10 points for transparent and 0 points for black. The higher the score, the better the high temperature cleanliness. A score of 5.0 or higher was accepted.
  • the lubricating oil composition of the present invention has low wear, high torque reduction rate and high temperature cleanliness despite the low kinematic viscosity at 100 ° C.
  • compositions of Comparative Examples 1 to 3 that do not contain the magnesium-based detergent (A) have a low torque reduction rate and the amount of the magnesium-based detergent (A) is greater than the upper limit of the present invention. Wear is great. Further, the compositions of Comparative Examples 4 and 5 in which the amount of the molybdenum friction modifier (B) is less than the lower limit of the present invention has a low torque reduction rate and is inferior in high temperature cleanliness.

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Abstract

Provided is a lubricant composition with which it is possible to reduce friction while ensuring anti-wear properties even at reduced viscosity. A lubricant composition containing a lubricant base oil, (A) a magnesium-based detergent, and (B) a molybdenum-based friction adjuster, wherein the lubricant composition is characterized in that the amount of component (A) is within the range of 200-1200 ppm by mass expressed as the concentration [Mg], which is derived from the mass (ppm) of magnesium in the lubricant composition, and the amount of component (B) is within the range of 500-1500 ppm by mass expressed as the concentration [Mo], which is derived from the mass (ppm) of molybdenum in the lubricant composition.

Description

潤滑油組成物Lubricating oil composition
本発明は潤滑油組成物に関し、詳細には、内燃機関用の潤滑油組成物、特にガソリンエンジン用の潤滑油組成物に関する。 The present invention relates to a lubricating oil composition, and in particular, to a lubricating oil composition for an internal combustion engine, particularly a lubricating oil composition for a gasoline engine.
潤滑油組成物は、内燃機関用、自動変速機用、ギヤ油用など自動車分野で幅広く使用されている。近年、燃費を向上させるために低粘度化が求められているが、低粘度化により油膜が薄くなり、摩擦を十分に低減することができない。そこで、境界潤滑条件で二硫化モリブデンを生成することにより摩擦を低減することができるモリブデンジチオカーバメート(MoDTC)が従来用いられている。この際、カルシウム系清浄剤を組み合わせて用いるのが通常である(例えば、特許文献1)。しかし、この組み合わせでは、摩擦の低減に限界があり、燃費を十分に向上させることができない。 Lubricating oil compositions are widely used in the automotive field such as for internal combustion engines, automatic transmissions, and gear oils. In recent years, a reduction in viscosity has been demanded in order to improve fuel efficiency, but the oil film becomes thinner due to the reduction in viscosity, and friction cannot be reduced sufficiently. Therefore, molybdenum dithiocarbamate (MoDTC) that can reduce friction by generating molybdenum disulfide under boundary lubrication conditions has been conventionally used. Under the present circumstances, it is normal to use a calcium type detergent in combination (for example, patent document 1). However, with this combination, there is a limit to the reduction of friction, and the fuel consumption cannot be sufficiently improved.
清浄剤としてマグネシウム系清浄剤を使用することも知られている(例えば、特許文献2および3)。マグネシウム系清浄剤の使用は、カルシウム系清浄剤よりも摩擦をより低減することができるが、摩耗が発生しやすいという問題がある。 It is also known to use a magnesium-based detergent as the detergent (for example, Patent Documents 2 and 3). The use of magnesium-based detergents can reduce friction more than calcium-based detergents, but there is a problem that wear tends to occur.
特開2013-199594号公報JP 2013-199594 A 特開2011-184566号公報JP 2011-184666 A 特開2006-328265号公報JP 2006-328265 A
本発明の目的は、低粘度化しても、摩耗防止性を確保しつつ摩擦を低減することができる潤滑油組成物を提供することである。 An object of the present invention is to provide a lubricating oil composition capable of reducing friction while ensuring wear resistance even when the viscosity is lowered.
本発明者らは鋭意検討した結果、潤滑油基油に特定量のマグネシウム系清浄剤および特定量のモリブデン系摩擦調整剤を添加することにより、上記目的が達成されることを見出した。 As a result of intensive studies, the present inventors have found that the above object can be achieved by adding a specific amount of a magnesium-based detergent and a specific amount of a molybdenum-based friction modifier to a lubricating base oil.
すなわち、本発明は、潤滑油基油、(A)マグネシウム系清浄剤、および(B)モリブデン系摩擦調整剤を含有する潤滑油組成物であって、(A)成分の量が、該潤滑油組成物中のマグネシウムの質量ppmによる濃度[Mg]として200~1200質量ppmの範囲であり、(B)成分の量が、該潤滑油組成物中のモリブデンの質量ppmによる濃度[Mo]として500~1500質量ppmの範囲であることを特徴とする潤滑油組成物である。 That is, the present invention provides a lubricating oil composition comprising a lubricating base oil, (A) a magnesium-based detergent, and (B) a molybdenum-based friction modifier, wherein the amount of the (A) component is the lubricating oil. The concentration of Mg in the composition in terms of ppm by mass [Mg] is in the range of 200 to 1200 ppm by mass, and the amount of component (B) is 500 in terms of the concentration of molybdenum in the lubricating oil composition by ppm by mass [Mo]. A lubricating oil composition characterized by being in a range of ˜1500 mass ppm.
本発明の好ましい実施態様は、潤滑油組成物が、以下に示す(1)~(7)の少なくとも1の特徴をさらに有する。
(1)(A)成分の量が、潤滑油組成物中のマグネシウム量として300~800質量ppmの範囲である。
(2)(B)成分の量が、潤滑油組成物中のモリブデン量として600~1200質量ppmの範囲である。
(3)[Mg]/[Mo]≦2.4を満たす。
(4)カルシウム系清浄剤(A’)をさらに含み、([Mg]+[Ca])/[Mo]<3.0([Ca]は、潤滑油組成物中のカルシウムの質量ppmによる濃度を示す)を満たす。
(5)-35℃でのCCS粘度が6.2Pa・s以下である。
(6)150℃での高温高せん断粘度(HTHS粘度)が1.7~2.9mPa・sである。
(7)100℃における動粘度が9.3mm/s未満である。
(8)内燃機関用である。
さらに本発明は、当該潤滑油組成物あるいは上記(1)~(8)の実施態様の潤滑油組成物を使用することにより、低摩耗性を維持しつつ摩擦を低減する方法に関する。
In a preferred embodiment of the present invention, the lubricating oil composition further has at least one of the following features (1) to (7).
(1) The amount of component (A) is in the range of 300 to 800 ppm by mass as the amount of magnesium in the lubricating oil composition.
(2) The amount of component (B) is in the range of 600 to 1200 ppm by mass as the amount of molybdenum in the lubricating oil composition.
(3) [Mg] / [Mo] ≦ 2.4 is satisfied.
(4) A calcium-based detergent (A ′) is further included, and ([Mg] + [Ca]) / [Mo] <3.0 ([Ca] is the concentration in terms of ppm by mass of calcium in the lubricating oil composition) Meet).
(5) CCS viscosity at −35 ° C. is 6.2 Pa · s or less.
(6) The high temperature high shear viscosity (HTHS viscosity) at 150 ° C. is 1.7 to 2.9 mPa · s.
(7) The kinematic viscosity at 100 ° C. is less than 9.3 mm 2 / s.
(8) For internal combustion engines.
Furthermore, the present invention relates to a method for reducing friction while maintaining low wear by using the lubricating oil composition or the lubricating oil composition of the above embodiments (1) to (8).
本発明の潤滑油組成物は、低粘度化しても、摩耗防止性を確保しつつ摩擦を低減することができ、特に内燃機関用の潤滑油組成物として好適に使用できる。 The lubricating oil composition of the present invention can reduce friction while ensuring wear resistance even when the viscosity is lowered, and can be suitably used particularly as a lubricating oil composition for an internal combustion engine.
潤滑油基油
本発明における潤滑油基油は特に制限されない。鉱油及び合成油のいずれであってもよく、これらを単独で、または混合して使用することができる。
Lubricating base oil The lubricating base oil in the present invention is not particularly limited. Either a mineral oil or a synthetic oil may be used, and these can be used alone or in combination.
鉱油としては、例えば、原油を常圧蒸留して得られる常圧残油を減圧蒸留して得られた潤滑油留分を、溶剤脱れき、溶剤抽出、水素化分解、溶剤脱ろう、および水素化精製等の処理の1つ以上に付して精製したもの、或いは、ワックス異性化鉱油、GTL(Gas to Liquid)基油、ATL(Asphalt to Liquid)基油、植物油系基油またはこれらの混合基油を挙げることができる。 As mineral oil, for example, a lubricating oil fraction obtained by distillation under reduced pressure of atmospheric residual oil obtained by atmospheric distillation of crude oil is subjected to solvent removal, solvent extraction, hydrocracking, solvent dewaxing, and hydrogen removal. Refined by one or more treatments such as hydrorefining, wax isomerized mineral oil, GTL (Gas to Liquid) base oil, ATL (Asphalt to Liquid) base oil, vegetable oil base oil or a mixture thereof Mention may be made of base oils.
合成油としては、例えば、ポリブテン又はその水素化物;1-オクテンオリゴマー、1-デセンオリゴマー等のポリ-α-オレフィン又はその水素化物;ラウリン酸2-エチルヘキシル、パルミチン酸2-エチルヘキシル、ステアリン酸2-エチルヘキシル等のモノエステル;ジトリデシルグルタレート、ジ-2-エチルヘキシルアジペート、ジイソデシルアジペート、ジトリデシルアジペート、ジ-2-エチルヘキシルセバケート等のジエステル;ネオペンチルグリコールジ-2-エチルヘキサノエート、ネオペンチルグリコールジ-n-オクタノエート、ネオペンチルグリコールジ-n-デカノエート、トリメチロールプロパントリ-n-オクタノエート、トリメチロールプロパントリ-n-デカノエート、ペンタエリスリトールテトラ-n-ペンタノエート、ペンタエリスリトールテトラ-n-ヘキサノエート、ペンタエリスリトールテトラ-2-エチルヘキサノエート等のポリオールエステル;アルキルナフタレン、アルキルベンゼン、芳香族エステル等の芳香族系合成油又はこれらの混合物等が例示できる。 Synthetic oils include, for example, polybutene or hydrides thereof; poly-α-olefins such as 1-octene oligomers and 1-decene oligomers or hydrides thereof; 2-ethylhexyl laurate, 2-ethylhexyl palmitate, 2-stearate Monoesters such as ethylhexyl; diesters such as ditridecyl glutarate, di-2-ethylhexyl adipate, diisodecyl adipate, ditridecyl adipate, di-2-ethylhexyl sebacate; neopentyl glycol di-2-ethylhexanoate, neopentyl Glycol di-n-octanoate, neopentyl glycol di-n-decanoate, trimethylolpropane tri-n-octanoate, trimethylolpropane tri-n-decanoate, pentaerythritol tetra Examples include polyol esters such as n-pentanoate, pentaerythritol tetra-n-hexanoate and pentaerythritol tetra-2-ethylhexanoate; aromatic synthetic oils such as alkylnaphthalene, alkylbenzene and aromatic esters, or mixtures thereof. .
潤滑油基油の100℃における動粘度(mm/s)は特に制限されないが、好ましくは2~15mm2/sであり、より好ましくは3~10mm/sであり、さらに好ましくは3~8mm/sであり、最も好ましくは3~6mm/sである。これにより、油膜形成が十分であり、潤滑性に優れ、かつ、蒸発損失がより小さい潤滑油組成物を得ることができる。 The kinematic viscosity (mm 2 / s) at 100 ° C. of the lubricating base oil is not particularly limited, but is preferably 2 to 15 mm 2 / s, more preferably 3 to 10 mm 2 / s, and even more preferably 3 to 8 mm 2 / s, and most preferably 3 to 6 mm 2 / s. As a result, it is possible to obtain a lubricating oil composition that has sufficient oil film formation, excellent lubricity, and low evaporation loss.
潤滑油基油の粘度指数(VI)は特に制限されないが、好ましくは100以上であり、より好ましくは120以上、最も好ましくは130以上である。これにより、高温での油膜を確保しつつ、低温での粘度を低減することができる。 The viscosity index (VI) of the lubricating base oil is not particularly limited, but is preferably 100 or more, more preferably 120 or more, and most preferably 130 or more. Thereby, the viscosity at low temperature can be reduced while securing an oil film at high temperature.
(A)マグネシウム系清浄剤
マグネシウム系清浄剤は特に限定されず、慣用のものを使用することができる。例えば、マグネシウムスルホネート、マグネシウムフェネートおよびマグネシウムサリシレートが挙げられる。これらの中で、特にマグネシウムサリシレート若しくはマグネシウムスルホネートが好ましい。マグネシウム系清浄剤は、1種を単独で使用してもよいし、2種以上を混合して使用してもよい。
(A) Magnesium-based detergent The magnesium-based detergent is not particularly limited, and conventional ones can be used. Examples include magnesium sulfonate, magnesium phenate, and magnesium salicylate. Among these, magnesium salicylate or magnesium sulfonate is particularly preferable. A magnesium type detergent may be used individually by 1 type, and may mix and use 2 or more types.
成分(A)を含有することにより、潤滑油として必要な高温清浄性および防錆性を確保することができる。また、摩擦を低減し、したがって、トルクを低減させることができる。これは、特に燃費特性の点で有利である。 By containing the component (A), it is possible to ensure high-temperature cleanliness and rust prevention necessary as a lubricating oil. Also, friction can be reduced and thus torque can be reduced. This is particularly advantageous in terms of fuel consumption characteristics.
(A)成分は、該潤滑油組成物中のマグネシウムの質量ppmによる濃度[Mg]が200~1200質量ppm、好ましくは250~1000質量ppm、より好ましくは300~800質量ppmの範囲となるような量で添加される。(A)成分の量が上記上限を超えると摩耗が大きくなり過ぎ、上記下限を下回ると摩擦の低減効果が低い。 In the component (A), the concentration [Mg] of magnesium in the lubricating oil composition in terms of mass ppm is in the range of 200 to 1200 mass ppm, preferably 250 to 1000 mass ppm, more preferably 300 to 800 mass ppm. In small amounts. When the amount of the component (A) exceeds the upper limit, wear becomes excessive, and when the amount is lower than the lower limit, the friction reducing effect is low.
(A)成分の量は、好ましくは、下記式(1):
[Mg]/[Mo]≦2.4    (1)
([Mo]は、潤滑油組成物中のモリブデンの質量ppmによる濃度を示す)を満たす。[Mg]/[Mo]の値は、より好ましくは2.0以下、さらに好ましくは1.8以下、さらにより好ましくは1.5以下である。上記値が2.4より大きいと、摩耗が大きくなり過ぎる場合がある。[Mg]/[Mo]の下限値は好ましくは0.1、より好ましくは0.2、さらに好ましくは0.3である。
The amount of component (A) is preferably the following formula (1):
[Mg] / [Mo] ≦ 2.4 (1)
([Mo] indicates the concentration by mass ppm of molybdenum in the lubricating oil composition). The value of [Mg] / [Mo] is more preferably 2.0 or less, still more preferably 1.8 or less, and even more preferably 1.5 or less. If the value is greater than 2.4, wear may be excessive. The lower limit of [Mg] / [Mo] is preferably 0.1, more preferably 0.2, and still more preferably 0.3.
本発明の潤滑油組成物は、マグネシウム系清浄剤(A)以外の金属清浄剤として、後述するカルシウム系清浄剤(A’)を含んでいてもよい。カルシウム系清浄剤を含有することにより、潤滑油として必要な高温清浄性、及び防錆性を更に確保することができる。 The lubricating oil composition of the present invention may contain a calcium-based detergent (A ′) described later as a metal detergent other than the magnesium-based detergent (A). By containing a calcium-based detergent, it is possible to further ensure high-temperature cleanliness and rust prevention necessary as a lubricating oil.
(A’)成分は、好ましくは、下記式(2)を満たす量で添加される。
([Mg]+[Ca])/[Mo]<3.0    (2)
ここで、[Ca]は、潤滑油組成物中のカルシウムの質量ppmによる濃度を示す。([Mg]+[Ca])/[Mo]の値は、より好ましくは2.8未満であり、さらに好ましくは2.6未満、特に好ましくは2.5未満である。上記値が上記上限を超えると、トルク低減効果が低い場合がある。([Mg]+[Ca])/[Mo]の下限値は、好ましくは0.2以上、より好ましくは0.5、さらに好ましくは1.0である。
The component (A ′) is preferably added in an amount that satisfies the following formula (2).
([Mg] + [Ca]) / [Mo] <3.0 (2)
Here, [Ca] indicates the concentration by mass ppm of calcium in the lubricating oil composition. The value of ([Mg] + [Ca]) / [Mo] is more preferably less than 2.8, even more preferably less than 2.6, and particularly preferably less than 2.5. If the value exceeds the upper limit, the torque reduction effect may be low. The lower limit of ([Mg] + [Ca]) / [Mo] is preferably 0.2 or more, more preferably 0.5, and even more preferably 1.0.
マグネシウム系清浄剤(A)は、特に、過塩基性のマグネシウム系清浄剤であるのが好ましい。これにより、潤滑油に必要な酸中和性を確保できる。過塩基性のマグネシウム系清浄剤を使用した場合には、中性のマグネシウムまたはカルシウム系清浄剤を混合してもよい。 The magnesium-based detergent (A) is particularly preferably an overbased magnesium-based detergent. Thereby, the acid neutralization property required for lubricating oil is securable. When an overbased magnesium detergent is used, a neutral magnesium or calcium detergent may be mixed.
マグネシウム系清浄剤(A)の全塩基価は、限定的ではないが、好ましくは20~600mgKOH/g、より好ましくは50~500mgKOH/g、最も好ましくは100~450mgKOH/gである。これにより、潤滑油に必要な酸中和性、高温清浄性および防錆性を確保できる。なお、2種以上の金属清浄剤を混合して使用する場合は、混合して得られた塩基価が、前記の範囲となることが好ましい。 The total base number of the magnesium-based detergent (A) is not limited, but is preferably 20 to 600 mgKOH / g, more preferably 50 to 500 mgKOH / g, and most preferably 100 to 450 mgKOH / g. Thereby, the acid neutralization property, high temperature cleanliness, and rust prevention property which are required for lubricating oil are securable. In addition, when using it, mixing 2 or more types of metal detergents, it is preferable that the base number obtained by mixing becomes said range.
マグネシウム系清浄剤(A)中のマグネシウム含有量は、好ましくは0.5~20質量%であり、より好ましくは1~16質量%、最も好ましくは2~14質量%であるが、潤滑油組成物中に上記範囲の量のマグネシウムが含まれるように添加されれば良い。 The magnesium content in the magnesium-based detergent (A) is preferably 0.5 to 20% by mass, more preferably 1 to 16% by mass, and most preferably 2 to 14% by mass. What is necessary is just to add so that magnesium of the quantity of the said range may be contained in a thing.
カルシウム系清浄剤(A’)は特に限定されず、慣用のものを使用することができる。例えば、カルシウムスルホネート、カルシウムフェネートおよびカルシウムサリシレートが挙げられる。これらのカルシウム系清浄剤は、1種を使用してもよいし、2種以上を混合して使用してもよい。 A calcium type detergent (A ') is not specifically limited, A conventional thing can be used. Examples include calcium sulfonate, calcium phenate, and calcium salicylate. These calcium-based detergents may be used alone or in combination of two or more.
カルシウム系清浄剤(A’)は、過塩基性のカルシウム系清浄剤であるのが好ましい。これにより、潤滑油に必要な酸中和性を確保できる。過塩基性のカルシウム系清浄剤を使用する場合には、中性のカルシウム系清浄剤を併用してもよい。 The calcium-based detergent (A ′) is preferably an overbased calcium-based detergent. Thereby, the acid neutralization property required for lubricating oil is securable. When using an overbased calcium detergent, a neutral calcium detergent may be used in combination.
カルシウム系清浄剤(A’)の全塩基価は、限定的ではないが、好ましくは20~500mgKOH/g、より好ましくは50~400mgKOH/g、最も好ましくは100~350mgKOH/gである。これにより、潤滑油に必要な酸中和性、高温清浄性および防錆性を確保できる。なお、2種以上の金属清浄剤を混合して使用する場合は、混合して得られた塩基価が前記範囲内となることが好ましい。 The total base number of the calcium detergent (A ′) is not limited, but is preferably 20 to 500 mgKOH / g, more preferably 50 to 400 mgKOH / g, and most preferably 100 to 350 mgKOH / g. Thereby, the acid neutralization property, high temperature cleanliness, and rust prevention property which are required for lubricating oil are securable. In addition, when mixing and using 2 or more types of metal detergents, it is preferable that the base number obtained by mixing becomes in the said range.
カルシウム系清浄剤(A’)中のカルシウム含有量は、好ましくは0.5~20質量%であり、より好ましくは1~16質量%、最も好ましくは2~14質量%である。 The calcium content in the calcium detergent (A ′) is preferably 0.5 to 20% by mass, more preferably 1 to 16% by mass, and most preferably 2 to 14% by mass.
本発明の潤滑油組成物中のマグネシウム及びカルシウムの量が下記式(3)を満たすことが好ましい。
{[Mg]/([Mg]+[Ca])}*100≧5 (3)
{[Mg]/([Mg]+[Ca])}*100の値は、より好ましくは10以上、さらに好ましくは15以上である。当該値が上記下限未満だと、摩擦の低減効果が小さい。{[Mg]/([Mg]+[Ca])}*100の上限値は好ましくは100、より好ましくは80、更に好ましくは60、更に好ましくは50である。
The amount of magnesium and calcium in the lubricating oil composition of the present invention preferably satisfies the following formula (3).
{[Mg] / ([Mg] + [Ca])} * 100 ≧ 5 (3)
The value of {[Mg] / ([Mg] + [Ca])} * 100 is more preferably 10 or more, and even more preferably 15 or more. If the value is less than the lower limit, the effect of reducing friction is small. The upper limit of {[Mg] / ([Mg] + [Ca])} * 100 is preferably 100, more preferably 80, still more preferably 60, and still more preferably 50.
本発明の潤滑油組成物は、本発明の効果を損なわない範囲で、上記以外の金属清浄剤として、ナトリウム系清浄剤を含んでいてもよい。ナトリウム系清浄剤としては、ナトリウムスルホネート、ナトリウムフェネートおよびナトリウムサリシレートが好ましい。これらのナトリウム系清浄剤は、1種を単独で使用してもよいし、2種以上を混合して使用してもよい。ナトリウム系清浄剤を含むことにより、潤滑油として必要な高温清浄性および防錆性を確保することができる。ナトリウム系清浄剤は、上述したマグネシウム系清浄剤および任意的なカルシウム系清浄剤と混合して使用することができる。 The lubricating oil composition of the present invention may contain a sodium-based detergent as a metal detergent other than those described above as long as the effects of the present invention are not impaired. As the sodium-based detergent, sodium sulfonate, sodium phenate and sodium salicylate are preferable. One of these sodium-based detergents may be used alone, or two or more thereof may be mixed and used. By including a sodium-based detergent, it is possible to ensure the high-temperature cleanability and rust prevention necessary as a lubricating oil. Sodium-based detergents can be used in admixture with the magnesium-based detergents described above and optional calcium-based detergents.
本発明の潤滑油組成物中の金属清浄剤の合計量は、上記組成物中に含まれるマグネシウム量が、上述した特定範囲を満たすような量であればよいが、マグネシウム系清浄剤の量に応じて、カルシウム系清浄剤の添加量は制限され得る。 The total amount of the metal detergent in the lubricating oil composition of the present invention may be an amount such that the amount of magnesium contained in the composition satisfies the specific range described above. Accordingly, the amount of calcium detergent added can be limited.
(B)モリブデン系摩擦調整剤
モリブデン系摩擦調整剤は特に制限されず、従来公知のものを使用することができる。例えば、モリブデンジチオホスフェート(MoDTP)およびモリブデンジチオカーバメート(MoDTC)等の硫黄を含有する有機モリブデン化合物、モリブデン化合物と硫黄含有有機化合物又はその他の有機化合物との錯体、ならびに硫化モリブデンおよび硫化モリブデン酸等の硫黄含有モリブデン化合物とアルケニルコハク酸イミドとの錯体等を挙げることができる。上記モリブデン化合物としては、例えば、二酸化モリブデンおよび三酸化モリブデン等の酸化モリブデン、オルトモリブデン酸、パラモリブデン酸および(ポリ)硫化モリブデン酸等のモリブデン酸、これらモリブデン酸の金属塩およびアンモニウム塩等のモリブデン酸塩、二硫化モリブデン、三硫化モリブデン、五硫化モリブデンおよびポリ硫化モリブデン等の硫化モリブデン、硫化モリブデン酸、硫化モリブデン酸の金属塩又はアミン塩、塩化モリブデン等のハロゲン化モリブデン等が挙げられる。上記硫黄含有有機化合物としては、例えば、アルキル(チオ)キサンテート、チアジアゾール、メルカプトチアジアゾール、チオカーボネート、テトラハイドロカルビルチウラムジスルフィド、ビス(ジ(チオ)ハイドロカルビルジチオホスホネート)ジスルフィド、有機(ポリ)サルファイドおよび硫化エステル等が挙げられる。特に、モリブデンジチオホスフェート(MoDTP)およびモリブデンジチオカーバメート(MoDTC)等の有機モリブデン化合物が好ましい。
(B) Molybdenum friction modifier The molybdenum friction modifier is not particularly limited, and conventionally known ones can be used. For example, sulfur-containing organic molybdenum compounds such as molybdenum dithiophosphate (MoDTP) and molybdenum dithiocarbamate (MoDTC), complexes of molybdenum compounds with sulfur-containing organic compounds or other organic compounds, and molybdenum sulfides and sulfurized molybdenum acids. And a complex of a sulfur-containing molybdenum compound and an alkenyl succinimide. Examples of the molybdenum compounds include molybdenum oxides such as molybdenum dioxide and molybdenum trioxide, molybdenum acids such as orthomolybdic acid, paramolybdic acid and (poly) sulfurized molybdic acid, and molybdenum such as metal salts and ammonium salts of these molybdic acids. Examples thereof include molybdenum sulfides such as acid salts, molybdenum disulfide, molybdenum trisulfide, molybdenum pentasulfide and polysulfide molybdenum, molybdenum sulfides, metal salts or amine salts of molybdenum sulfides, and molybdenum halides such as molybdenum chloride. Examples of the sulfur-containing organic compound include alkyl (thio) xanthate, thiadiazole, mercaptothiadiazole, thiocarbonate, tetrahydrocarbyl thiuram disulfide, bis (di (thio) hydrocarbyl dithiophosphonate) disulfide, and organic (poly) sulfide. And sulfurized esters. In particular, organic molybdenum compounds such as molybdenum dithiophosphate (MoDTP) and molybdenum dithiocarbamate (MoDTC) are preferable.
モリブデンジチオカーバメート(MoDTC)は下記式[I]で表される化合物であり、モリブデンジチオホスフェート(MoDTP)は下記[II]で表される化合物である。 Molybdenum dithiocarbamate (MoDTC) is a compound represented by the following formula [I], and molybdenum dithiophosphate (MoDTP) is a compound represented by the following [II].
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
上記一般式[I]および[II]において、R~Rは、互いに同一であっても異なっていてもよく、炭素数1~30の一価炭化水素基である。炭化水素基は直鎖状でも分岐状でもよい。該一価炭化水素基としては、炭素数1~30の直鎖状または分岐状アルキル基;炭素数2~30のアルケニル基;炭素数4~30のシクロアルキル基;炭素数6~30のアリール基、アルキルアリール基またはアリールアルキル基等を挙げることができる。アリールアルキル基において、アルキル基の結合位置は任意である。より詳細には、アルキル基としては、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基およびオクタデシル基等、およびこれらの分岐状アルキル基を挙げることができ、特に炭素数3~8のアルキル基が好ましい。また、XおよびXは酸素原子または硫黄原子であり、YおよびYは酸素原子または硫黄原子である。 In the above general formulas [I] and [II], R 1 to R 8 may be the same or different from each other, and are monovalent hydrocarbon groups having 1 to 30 carbon atoms. The hydrocarbon group may be linear or branched. Examples of the monovalent hydrocarbon group include a linear or branched alkyl group having 1 to 30 carbon atoms; an alkenyl group having 2 to 30 carbon atoms; a cycloalkyl group having 4 to 30 carbon atoms; and an aryl having 6 to 30 carbon atoms. A group, an alkylaryl group or an arylalkyl group. In the arylalkyl group, the bonding position of the alkyl group is arbitrary. More specifically, examples of the alkyl group include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, an undecyl group, a dodecyl group, and a tridecyl group. A tetradecyl group, a pentadecyl group, a hexadecyl group, a heptadecyl group, an octadecyl group, and the like, and branched alkyl groups thereof. Particularly, an alkyl group having 3 to 8 carbon atoms is preferable. X 1 and X 2 are oxygen atoms or sulfur atoms, and Y 1 and Y 2 are oxygen atoms or sulfur atoms.
(B)成分として、硫黄を含まない有機モリブデン化合物も使用できる。このような化合物としては、例えば、モリブデン-アミン錯体、モリブデン-コハク酸イミド錯体、有機酸のモリブデン塩、およびアルコールのモリブデン塩等が挙げられる。 As the component (B), an organic molybdenum compound containing no sulfur can also be used. Examples of such compounds include molybdenum-amine complexes, molybdenum-succinimide complexes, molybdenum salts of organic acids, and molybdenum salts of alcohols.
さらに本発明における摩擦調整剤(B)として、米国特許第5,906,968号に記載されている三核モリブデン化合物を用いることもできる。 Further, as the friction modifier (B) in the present invention, a trinuclear molybdenum compound described in US Pat. No. 5,906,968 can also be used.
(B)成分は、潤滑油組成物中のモリブデンの質量ppmとしての濃度[Mo]が500~1500質量ppm、好ましくは600~1200質量ppmの範囲となるような量で添加される。(B)成分の量が上記上限を超えると、清浄性が悪化する場合があり、上記下限未満であると、摩擦を十分に低減することができなかったり、清浄性が悪化したりする場合がある。 The component (B) is added in such an amount that the concentration [Mo] of molybdenum in the lubricating oil composition in terms of mass ppm is in the range of 500 to 1500 mass ppm, preferably 600 to 1200 mass ppm. When the amount of the component (B) exceeds the above upper limit, the cleanliness may be deteriorated, and when it is less than the above lower limit, the friction may not be sufficiently reduced or the cleanliness may be deteriorated. is there.
(A)成分について上述したように、(B)成分の量は、好ましくは、下記式(1):
[Mg]/[Mo]≦2.4    (1)
を満たす。[Mg]/[Mo]の値は、より好ましくは2.0以下、さらに好ましくは1.8以下、さらにより好ましくは1.5以下である。[Mg]/[Mo]の下限値は好ましくは0.1、より好ましくは0.2、さらに好ましくは0.3である。
As described above for the component (A), the amount of the component (B) is preferably the following formula (1):
[Mg] / [Mo] ≦ 2.4 (1)
Meet. The value of [Mg] / [Mo] is more preferably 2.0 or less, still more preferably 1.8 or less, and even more preferably 1.5 or less. The lower limit of [Mg] / [Mo] is preferably 0.1, more preferably 0.2, and still more preferably 0.3.
本発明の潤滑油組成物は、上記潤滑油基油、(A)成分及び(B)成分を必須とするが、任意成分として、従来公知の摩耗防止剤、無灰分散剤および粘度指数向上剤を含んでいてもよい。 The lubricating oil composition of the present invention comprises the above-mentioned lubricating base oil, component (A) and component (B) as essential components. As optional components, conventionally known antiwear agents, ashless dispersants and viscosity index improvers are used. May be included.
上記摩耗防止剤としては、従来公知のものを使用することができる。中でも、リンを有する摩耗防止剤が好ましく、特には下記式で示されるジチオリン酸亜鉛(ZnDTP(ZDDPともいう))が好ましい。 A conventionally well-known thing can be used as said abrasion inhibitor. Among these, a wear inhibitor having phosphorus is preferable, and zinc dithiophosphate (ZnDTP (also referred to as ZDDP)) represented by the following formula is particularly preferable.
Figure JPOXMLDOC01-appb-C000003
上記式において、R及びRは、各々、互いに同一であっても異なっていてもよく、水素原子または炭素数1~26の一価炭化水素基である。一価炭化水素基としては、炭素数1~26の第1級(プライマリー)または第2級(セカンダリー)アルキル基;炭素数2~26のアルケニル基;炭素数6~26のシクロアルキル基;炭素数6~26のアリール基、アルキルアリール基またはアリールアルキル基;またはエステル結合、エーテル結合、アルコール基またはカルボキシル基を含む炭化水素基である。R及びRは、好ましくは炭素数2~12の、第1級または第2級アルキル基、炭素数8~18のシクロアルキル基、炭素数8~18のアルキルアリール基であり、各々、互いに同一であっても異なっていてもよい。特にはジアルキルジチオリン酸亜鉛が好ましく、第1級アルキル基は、炭素数3~12を有することが好ましく、より好ましくは炭素数4~10である。第2級アルキル基は、炭素数3~12を有することが好ましく、より好ましくは炭素数3~10である。上記ジチオリン酸亜鉛は1種を単独で使用してもよく、2種以上を混合して使用してもよい。また、ジチオカルバミン酸亜鉛(ZnDTC)を組合せて使用してもよい。
Figure JPOXMLDOC01-appb-C000003
In the above formula, R 1 and R 2 may be the same as or different from each other, and are a hydrogen atom or a monovalent hydrocarbon group having 1 to 26 carbon atoms. The monovalent hydrocarbon group includes a primary (primary) or secondary (secondary) alkyl group having 1 to 26 carbon atoms; an alkenyl group having 2 to 26 carbon atoms; a cycloalkyl group having 6 to 26 carbon atoms; carbon An aryl group, an alkylaryl group or an arylalkyl group of formula 6 to 26; or a hydrocarbon group containing an ester bond, an ether bond, an alcohol group or a carboxyl group. R 1 and R 2 are preferably a primary or secondary alkyl group having 2 to 12 carbon atoms, a cycloalkyl group having 8 to 18 carbon atoms, and an alkylaryl group having 8 to 18 carbon atoms, They may be the same or different. In particular, zinc dialkyldithiophosphate is preferable, and the primary alkyl group preferably has 3 to 12 carbon atoms, more preferably 4 to 10 carbon atoms. The secondary alkyl group preferably has 3 to 12 carbon atoms, more preferably 3 to 10 carbon atoms. The said zinc dithiophosphate may be used individually by 1 type, and may mix and use 2 or more types. Further, zinc dithiocarbamate (ZnDTC) may be used in combination.
また、下記式(4)及び(5)で示されるホスフェート、ホスファイト系のリン化合物、並びにそれらの金属塩及びアミン塩から選ばれる少なくとも1種の化合物を使用することもできる。 Also, at least one compound selected from phosphates represented by the following formulas (4) and (5), phosphite-based phosphorus compounds, and metal salts and amine salts thereof can be used.
Figure JPOXMLDOC01-appb-C000004
上記一般式(4)中、Rは炭素数1~30の一価炭化水素基であり、R及びRは互いに独立に、水素原子又は炭素数1~30の一価炭化水素基であり、mは0又は1である。
Figure JPOXMLDOC01-appb-C000004
In the general formula (4), R 3 is a monovalent hydrocarbon group having 1 to 30 carbon atoms, and R 4 and R 5 are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 30 carbon atoms. And m is 0 or 1.
Figure JPOXMLDOC01-appb-C000005
上記一般式(5)中、Rは炭素数1~30の一価炭化水素基であり、R及びRは互いに独立に水素原子又は炭素数1~30の一価炭化水素基であり、nは0又は1である。
Figure JPOXMLDOC01-appb-C000005
In the general formula (5), R 6 is a monovalent hydrocarbon group having 1 to 30 carbon atoms, and R 7 and R 8 are independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 30 carbon atoms. , N is 0 or 1.
上記一般式(4)及び(5)中、R~Rで表される炭素数1~30の一価炭化水素基としては、例えば、アルキル基、シクロアルキル基、アルケニル基、アルキル置換シクロアルキル基、アリール基、アルキル置換アリール基、及びアリールアルキル基を挙げることができる。特には、炭素数1~30のアルキル基、又は炭素数6~24のアリール基であることが好ましく、より好ましくは炭素数3~18のアルキル基、最も好ましくは炭素数4~15のアルキル基である。 In the general formulas (4) and (5), examples of the monovalent hydrocarbon group having 1 to 30 carbon atoms represented by R 3 to R 8 include an alkyl group, a cycloalkyl group, an alkenyl group, and an alkyl-substituted cyclohexane. Mention may be made of alkyl groups, aryl groups, alkyl-substituted aryl groups, and arylalkyl groups. In particular, it is preferably an alkyl group having 1 to 30 carbon atoms or an aryl group having 6 to 24 carbon atoms, more preferably an alkyl group having 3 to 18 carbon atoms, and most preferably an alkyl group having 4 to 15 carbon atoms. It is.
上記一般式(4)で表されるリン化合物としては、例えば、上記炭素数1~30の炭化水素基を1つ有する亜リン酸モノエステル及び(ヒドロカルビル)亜ホスホン酸;上記炭素数1~30の炭化水素基を2つ有する亜リン酸ジエステル、モノチオ亜リン酸ジエステル、及び(ヒドロカルビル)亜ホスホン酸モノエステル;上記炭素数1~30の炭化水素基を3つ有する亜リン酸トリエステル、及び(ヒドロカルビル)亜ホスホン酸ジエステル;及びこれらの混合物等が挙げられる。 Examples of the phosphorus compound represented by the general formula (4) include phosphorous acid monoester and (hydrocarbyl) phosphonous acid having one hydrocarbon group having 1 to 30 carbon atoms; A phosphite diester having two hydrocarbon groups, a monothiophosphite diester, and a (hydrocarbyl) phosphonous monoester; a phosphite triester having three hydrocarbon groups having 1 to 30 carbon atoms, and (Hydrocarbyl) phosphonous acid diesters; and mixtures thereof.
上記一般式(4)又は(5)で表されるリン化合物の金属塩又はアミン塩は、一般式(4)又は(5)で表されるリン化合物に、金属酸化物、金属水酸化物、金属炭酸塩、金属塩化物等の金属塩基、アンモニア、炭素数1~30の炭化水素基又はヒドロキシル基含有炭化水素基のみを分子中に有するアミン化合物等の窒素化合物等を作用させて、残存する酸性水素の一部又は全部を中和することにより得ることができる。上記金属塩基における金属としては、例えば、リチウム、ナトリウム、カリウム、セシウム等のアルカリ金属、カルシウム、マグネシウム、バリウム等のアルカリ土類金属、亜鉛、銅、鉄、鉛、ニッケル、銀、マンガン等の重金属(但し、モリブデンは除く)等が挙げられる。これらの中でも、カルシウム、マグネシウム等のアルカリ土類金属及び亜鉛が好ましく、亜鉛が特に好ましい。 The metal salt or amine salt of the phosphorus compound represented by the general formula (4) or (5) is a metal oxide, metal hydroxide, phosphorus compound represented by the general formula (4) or (5), Remains after acting with a metal base such as metal carbonate, metal chloride, ammonia, nitrogen compound such as amine compound having only 1-30 hydrocarbon group or hydroxyl group-containing hydrocarbon group in the molecule. It can be obtained by neutralizing part or all of the acidic hydrogen. Examples of the metal in the metal base include alkali metals such as lithium, sodium, potassium and cesium, alkaline earth metals such as calcium, magnesium and barium, and heavy metals such as zinc, copper, iron, lead, nickel, silver and manganese. (However, excluding molybdenum). Among these, alkaline earth metals such as calcium and magnesium and zinc are preferable, and zinc is particularly preferable.
摩耗防止剤は、潤滑油組成物中に、通常0.1~5.0質量%で、好ましくは0.2~3.0質量%で配合される。 The antiwear agent is usually blended in the lubricating oil composition at 0.1 to 5.0% by mass, preferably 0.2 to 3.0% by mass.
上記無灰分散剤としては、炭素数40~500、好ましくは60~350の直鎖若しくは分枝状のアルキル基又はアルケニル基を分子中に少なくとも1個有する含窒素化合物又はその誘導体、マンニッヒ系分散剤、或いはモノ又はビスコハク酸イミド(例えば、アルケニルコハク酸イミド)、炭素数40~500のアルキル基又はアルケニル基を分子中に少なくとも1個有するベンジルアミン、或いは炭素数40~400のアルキル基又はアルケニル基を分子中に少なくとも1個有するポリアミン、或いはこれらのホウ素化合物、カルボン酸、リン酸等による変成品等が挙げられる。これらの中から任意に選ばれる1種類又は2種類以上を配合することができる。特に、アルケニルコハク酸イミドを含有することが好ましい。 Examples of the ashless dispersant include nitrogen-containing compounds having at least one linear or branched alkyl group or alkenyl group having 40 to 500 carbon atoms, preferably 60 to 350, or derivatives thereof, and Mannich dispersants. Or a mono- or bissuccinimide (eg, alkenyl succinimide), an alkyl group having 40 to 500 carbon atoms or a benzylamine having at least one alkenyl group in the molecule, or an alkyl group or alkenyl group having 40 to 400 carbon atoms And polyamines having at least one in the molecule, or modified products of these compounds with boron compounds, carboxylic acids, phosphoric acids, and the like. One type or two or more types arbitrarily selected from these can be blended. In particular, alkenyl succinimide is preferably contained.
上記コハク酸イミドの製法は特に制限はなく、例えば、炭素数40~500のアルキル基又はアルケニル基を有する化合物を、無水マレイン酸と100~200℃で反応させて得たアルキルコハク酸又はアルケニルコハク酸をポリアミンと反応させることにより得られる。ここで、ポリアミンとしては、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ペンタエチレンヘキサミンが例示できる。上記無灰分散剤として例示した含窒素化合物の誘導体としては、例えば、前述の含窒素化合物に炭素数1~30の、脂肪酸等のモノカルボン酸や、シュウ酸、フタル酸、トリメリット酸、ピロメリット酸等の炭素数2~30のポリカルボン酸若しくはこれらの無水物、又はエステル化合物、炭素数2~6のアルキレンオキサイド、ヒドロキシ(ポリ)オキシアルキレンカーボネートを作用させて、残存するアミノ基及び/又はイミノ基の一部又は全部を中和したり、アミド化した、いわゆる含酸素有機化合物による変性化合物;前述の含窒素化合物にホウ酸を作用させて、残存するアミノ基及び/又はイミノ基の一部又は全部を中和したり、アミド化した、いわゆるホウ素変性化合物;前述の含窒素化合物にリン酸を作用させて、残存するアミノ基及び/又はイミノ基の一部又は全部を中和したり、アミド化した、いわゆるリン酸変性化合物;前述の含窒素化合物に硫黄化合物を作用させた硫黄変性化合物;及び前述の含窒素化合物に含酸素有機化合物による変性、ホウ素変性、リン酸変性、硫黄変性から選ばれた2種以上の変性を組み合わせた変性化合物が挙げられる。これらの誘導体の中でもアルケニルコハク酸イミドのホウ酸変性化合物、特にビスタイプのアルケニルコハク酸イミドのホウ酸変性化合物は、上述の基油と併用することで耐熱性を更に向上させることができる。 The method for producing the succinimide is not particularly limited. For example, an alkyl succinic acid or alkenyl succinic acid obtained by reacting a compound having an alkyl group or alkenyl group having 40 to 500 carbon atoms with maleic anhydride at 100 to 200 ° C. It is obtained by reacting an acid with a polyamine. Here, examples of the polyamine include diethylenetriamine, triethylenetetramine, tetraethylenepentamine, and pentaethylenehexamine. Examples of the derivative of the nitrogen-containing compound exemplified as the above ashless dispersant include, for example, monocarboxylic acids such as fatty acids having 1 to 30 carbon atoms, oxalic acid, phthalic acid, trimellitic acid, pyromellitic to the aforementioned nitrogen-containing compounds. The remaining amino group and / or the reaction of a polycarboxylic acid having 2 to 30 carbon atoms such as an acid, or an anhydride thereof, or an ester compound, an alkylene oxide having 2 to 6 carbon atoms, or a hydroxy (poly) oxyalkylene carbonate. Modified compounds by so-called oxygen-containing organic compounds, in which some or all of the imino groups are neutralized or amidated; one of the remaining amino groups and / or imino groups by reacting boric acid with the nitrogen-containing compounds described above A so-called boron-modified compound obtained by neutralizing a part or the whole or amidated; A so-called phosphoric acid-modified compound obtained by neutralizing or amidating part or all of the amino group and / or imino group; a sulfur-modified compound obtained by allowing a sulfur compound to act on the nitrogen-containing compound described above; and the nitrogen-containing compound described above And modified compounds in which two or more kinds of modifications selected from modification with oxygen-containing organic compounds, boron modification, phosphoric acid modification, and sulfur modification are combined. Among these derivatives, a boric acid-modified compound of alkenyl succinimide, particularly a boric acid-modified compound of bis-type alkenyl succinimide, can further improve heat resistance when used in combination with the above base oil.
無灰分散剤の量は、組成物全量基準で、20質量%以下、好ましくは15質量%以下、さらに好ましくは5質量%以下である。また、無灰分散剤として、ホウ素含有無灰分散剤を、ホウ素を含有しない無灰分散剤と混合して使用することもできる。また、ホウ素含有無灰分散剤を使用する場合、その含有割合は特に制限はないが、組成物中に含まれるホウ素量が、組成物全量基準で、好ましくは0.001~0.2質量%、より好ましくは0.003~0.1質量%、最も好ましくは0.005~0.05質量%であるのがよい。 The amount of the ashless dispersant is 20% by mass or less, preferably 15% by mass or less, more preferably 5% by mass or less, based on the total amount of the composition. Further, as an ashless dispersant, a boron-containing ashless dispersant may be used by mixing with an ashless dispersant not containing boron. Further, when the boron-containing ashless dispersant is used, the content ratio is not particularly limited, but the boron amount contained in the composition is preferably 0.001 to 0.2% by mass based on the total amount of the composition, More preferably, it is 0.003 to 0.1% by mass, and most preferably 0.005 to 0.05% by mass.
無灰分散剤の数平均分子量(Mn)は、2000以上であることが好ましく、より好ましくは2500以上、より一層好ましくは3000以上、最も好ましくは5000以上であり、また、15000以下であることが好ましい。無灰分散剤の数平均分子量が上記下限値未満では、分散性が十分でない可能性がある。一方、無灰分散剤の数平均分子量が上記上限値を超えると、粘度が高すぎ、流動性が不十分となり、デポジット増加の原因となる。 The number average molecular weight (Mn) of the ashless dispersant is preferably 2000 or more, more preferably 2500 or more, still more preferably 3000 or more, most preferably 5000 or more, and preferably 15000 or less. . If the number average molecular weight of the ashless dispersant is less than the above lower limit, dispersibility may not be sufficient. On the other hand, when the number average molecular weight of the ashless dispersant exceeds the above upper limit, the viscosity is too high, the fluidity becomes insufficient, and the deposit increases.
上記粘度指数向上剤として、例えば、ポリメタアクリレート、分散型ポリメタアクリレート、オレフィンコポリマー(ポリイソブチレン、エチレン-プロピレン共重合体)、分散型オレフィンコポリマー、ポリアルキルスチレン、スチレン-ブタジエン水添共重合体、スチレン-無水マレイン酸エステル共重合体、星状イソプレン等を含むものが挙げられる。さらに、少なくともポリオレフィンマクロマーに基づく繰返し単位と炭素数1~30のアルキル基を有するアルキル(メタ)アクリレートに基づく繰返し単位とを主鎖に含む櫛形ポリマーを用いることもできる。 Examples of the viscosity index improver include polymethacrylate, dispersed polymethacrylate, olefin copolymer (polyisobutylene, ethylene-propylene copolymer), dispersed olefin copolymer, polyalkylstyrene, styrene-butadiene hydrogenated copolymer. Styrene-maleic anhydride copolymer, star-like isoprene, and the like. Furthermore, a comb polymer containing at least a repeating unit based on a polyolefin macromer and a repeating unit based on an alkyl (meth) acrylate having an alkyl group having 1 to 30 carbon atoms in the main chain can also be used.
粘度指数向上剤は通常、上記ポリマーと希釈油とから成る。粘度指数向上剤の含有量は、組成物全量基準で、ポリマー量として好ましくは0.01~20質量%であり、より好ましくは0.02~10質量%、最も好ましくは0.05~5質量%である。粘度指数向上剤の含有量が上記下限値より少なくなると、粘度温度特性や低温粘度特性が悪化する恐れがある。一方、上記上限値よりも多くなると、粘度温度特性や低温粘度特性が悪化する恐れがあり、更には、製品コストが大幅に上昇する。 Viscosity index improvers usually consist of the polymer and diluent oil. The content of the viscosity index improver is preferably 0.01 to 20% by mass, more preferably 0.02 to 10% by mass, and most preferably 0.05 to 5% by mass as a polymer amount based on the total amount of the composition. %. If the content of the viscosity index improver is less than the lower limit, the viscosity temperature characteristics and the low temperature viscosity characteristics may be deteriorated. On the other hand, if it exceeds the upper limit, the viscosity temperature characteristics and the low temperature viscosity characteristics may be deteriorated, and the product cost will be significantly increased.
本発明の潤滑油組成物は、その性能を向上させるために、目的に応じてその他の添加剤をさらに含有することができる。その他の添加剤としては一般的に潤滑油組成物に使用されているものを使用できるが、例えば、酸化防止剤、上記(B)成分以外の摩擦調整剤、腐食防止剤、防錆剤、流動点降下剤、抗乳化剤、金属不活性化剤および消泡剤等の添加剤等を挙げることができる。 The lubricating oil composition of the present invention can further contain other additives depending on the purpose in order to improve its performance. As other additives, those generally used in lubricating oil compositions can be used. For example, antioxidants, friction modifiers other than the above component (B), corrosion inhibitors, rust inhibitors, flow Examples thereof include additives such as point depressants, demulsifiers, metal deactivators and antifoaming agents.
上記酸化防止剤としては、フェノール系、アミン系等の無灰酸化防止剤、銅系、モリブデン系等の金属系酸化防止剤が挙げられる。例えば、フェノール系無灰酸化防止剤としては、4,4’-メチレンビス(2,6-ジ-tert-ブチルフェノール)、4,4’-ビス(2,6-ジ-tert-ブチルフェノール)、イソオクチル-3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート等が、アミン系無灰酸化防止剤としては、フェニル-α-ナフチルアミン、アルキルフェニル-α-ナフチルアミン、ジアルキルジフェニルアミン等が挙げられる。酸化防止剤は、通常、潤滑油組成物中に0.1~5質量%で配合される。 Examples of the antioxidant include ashless antioxidants such as phenols and amines, and metal antioxidants such as copper and molybdenum. For example, phenolic ashless antioxidants include 4,4′-methylenebis (2,6-di-tert-butylphenol), 4,4′-bis (2,6-di-tert-butylphenol), isooctyl- 3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate and the like, and amine-based ashless antioxidants include phenyl-α-naphthylamine, alkylphenyl-α-naphthylamine, dialkyldiphenylamine and the like. It is done. The antioxidant is usually blended at 0.1 to 5% by mass in the lubricating oil composition.
上記(B)成分以外の摩擦調整剤としては、例えばエステル、アミン、アミド、硫化エステルなどが挙げられる。上記摩擦調整剤は、通常、潤滑油組成物中に0.01~3質量%で配合される。 Examples of the friction modifier other than the component (B) include esters, amines, amides, and sulfurized esters. The friction modifier is usually blended at 0.01 to 3% by mass in the lubricating oil composition.
上記腐食防止剤としては、例えば、ベンゾトリアゾール系、トリルトリアゾール系、チアジアゾール系、イミダゾール系化合物等が挙げられる。上記防錆剤としては、例えば、石油スルホネート、アルキルベンゼンスルホネート、ジノニルナフタレンスルホネート、アルケニルコハク酸エステル、多価アルコールエステル等が挙げられる。腐食防止剤は、通常、潤滑油組成物中に0.01~5質量%で配合される。 Examples of the corrosion inhibitor include benzotriazole, tolyltriazole, thiadiazole, and imidazole compounds. Examples of the rust inhibitor include petroleum sulfonate, alkylbenzene sulfonate, dinonylnaphthalene sulfonate, alkenyl succinic acid ester, and polyhydric alcohol ester. The corrosion inhibitor is usually blended in the lubricating oil composition at 0.01 to 5% by mass.
上記流動点降下剤としては、例えば、使用する潤滑油基油に適合するポリメタクリレート系のポリマー等が使用できる。流動点降下剤は、通常、潤滑油組成物中に0.01~3質量%で配される。 As the pour point depressant, for example, a polymethacrylate polymer compatible with the lubricating base oil to be used can be used. The pour point depressant is usually placed in the lubricating oil composition at 0.01 to 3% by weight.
上記抗乳化剤としては、例えば、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレンアルキルナフチルエーテル等のポリアルキレングリコール系非イオン系界面活性剤等が挙げられる。抗乳化剤は、通常、潤滑油組成物中に0.01~5質量%で配合される。 Examples of the demulsifier include polyalkylene glycol nonionic surfactants such as polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene alkyl naphthyl ether, and the like. The demulsifier is usually blended in the lubricating oil composition at 0.01 to 5% by mass.
上記金属不活性化剤としては、例えば、イミダゾリン、ピリミジン誘導体、アルキルチアジアゾール、メルカプトベンゾチアゾール、ベンゾトリアゾール又はその誘導体、1,3,4-チアジアゾールポリスルフィド、1,3,4-チアジアゾリル-2,5-ビスジアルキルジチオカーバメート、2-(アルキルジチオ)ベンゾイミダゾール、β-(o-カルボキシベンジルチオ)プロピオンニトリル等が挙げられる。金属不活性化剤は、通常、潤滑油組成物中に0.01~3質量%で配合される。 Examples of the metal deactivator include imidazoline, pyrimidine derivatives, alkylthiadiazoles, mercaptobenzothiazoles, benzotriazoles or derivatives thereof, 1,3,4-thiadiazole polysulfide, 1,3,4-thiadiazolyl-2,5- Examples thereof include bisdialkyldithiocarbamate, 2- (alkyldithio) benzimidazole, β- (o-carboxybenzylthio) propiononitrile. The metal deactivator is usually blended in the lubricating oil composition at 0.01 to 3% by mass.
上記消泡剤としては、例えば、25℃における動粘度が1000~10万mm/sのシリコーンオイル、アルケニルコハク酸誘導体、ポリヒドロキシ脂肪族アルコールと長鎖脂肪酸のエステル、メチルサリチレートとo-ヒドロキシベンジルアルコール等が挙げられる。消泡剤は、通常、潤滑油組成物中に0.001~1質量%で配合される。 Examples of the antifoaming agent include silicone oil having a kinematic viscosity at 25 ° C. of 1,000 to 100,000 mm 2 / s, alkenyl succinic acid derivative, ester of polyhydroxy aliphatic alcohol and long chain fatty acid, methyl salicylate and o -Hydroxybenzyl alcohol and the like. The antifoaming agent is usually blended in the lubricating oil composition at 0.001 to 1% by mass.
その他の添加剤として、ホウ酸アルカリ系添加剤を添加することができる。ホウ酸アルカリ系添加剤は、アルカリ金属ホウ酸塩水和物を含有するものであり、下記一般式で表すことができる。
            MO・xB・yH
上記式中、Mはアルカリ金属であり、xは2.5~4.5、yは1.0~4.8である。
具体的には、ホウ酸リチウム水和物、ホウ酸ナトリウム水和物、ホウ酸カリウム水和物、ホウ酸ルビジウム水和物及びホウ酸セシウム水和物等を挙げることができるが、ホウ酸カリウム水和物及びホウ酸ナトリウム水和物が好ましく、特に、ホウ酸カリウム水和物が好ましい。アルカリ金属ホウ酸塩水和物粒子の平均粒径は、一般に1ミクロン(μ)以下である。本発明に用いられるアルカリ金属ホウ酸塩水和物において、ホウ素とアルカリ金属の比は約2.5:1~4.5:1の範囲にあることが好ましい。ホウ酸アルカリ系添加剤の添加量は、ホウ素量として潤滑油組成物全量基準で0.002~0.05質量%である。
As other additives, alkali borate additives can be added. An alkali borate-based additive contains an alkali metal borate hydrate and can be represented by the following general formula.
M 2 O · xB 2 O 3 · yH 2 O
In the above formula, M is an alkali metal, x is 2.5 to 4.5, and y is 1.0 to 4.8.
Specific examples include lithium borate hydrate, sodium borate hydrate, potassium borate hydrate, rubidium borate hydrate, cesium borate hydrate, and the like. Hydrates and sodium borate hydrate are preferable, and potassium borate hydrate is particularly preferable. The average particle size of the alkali metal borate hydrate particles is generally 1 micron (μ) or less. In the alkali metal borate hydrate used in the present invention, the ratio of boron to alkali metal is preferably in the range of about 2.5: 1 to 4.5: 1. The addition amount of the alkali borate-based additive is 0.002 to 0.05 mass% as the boron amount based on the total amount of the lubricating oil composition.
本発明の潤滑油組成物の-35℃でのCCS粘度は制限されないが、好ましくは6.2Pa.s以下、より好ましくは5.0Pa.s以下、更に好ましくは4.0Pa.s以下、最も好ましくは3.5Pa.s以下である。 The CCS viscosity at −35 ° C. of the lubricating oil composition of the present invention is not limited, but is preferably 6.2 Pa. s or less, more preferably 5.0 Pa.s. s or less, more preferably 4.0 Pa.s. s or less, most preferably 3.5 Pa.s. s or less.
本発明の潤滑油組成物は、潤滑油組成物中に含まれるモリブデン量と-35℃でのCCS粘度が、以下の式(6)を満たすことが好ましい。
[CCS粘度]/[Mo]≦0.01   (6)
([CCS粘度]は潤滑油組成物の-35℃におけるCCS粘度の値(Pa・s)を示し、[Mo]は潤滑油組成物中のモリブデンの質量ppmによる濃度を示す。)
[CCS粘度]/[Mo]の値は、より好ましくは0.008以下、さらに好ましくは0.005以下である。上記値が0.01を超えるとトルク低減率が小さくなったり、清浄性が悪化したりすることがある。[CCS粘度]/[Mo]の下限値は限定的でないが、好ましくは0.002、より好ましくは0.003である。
In the lubricating oil composition of the present invention, it is preferable that the amount of molybdenum contained in the lubricating oil composition and the CCS viscosity at −35 ° C. satisfy the following formula (6).
[CCS viscosity] / [Mo] ≦ 0.01 (6)
([CCS viscosity] indicates the value (Pa · s) of the CCS viscosity at −35 ° C. of the lubricating oil composition, and [Mo] indicates the concentration in terms of ppm by mass of molybdenum in the lubricating oil composition.)
The value of [CCS viscosity] / [Mo] is more preferably 0.008 or less, and still more preferably 0.005 or less. If the above value exceeds 0.01, the torque reduction rate may be reduced or the cleanliness may be deteriorated. The lower limit value of [CCS viscosity] / [Mo] is not limited, but is preferably 0.002 and more preferably 0.003.
本発明の潤滑油組成物の150℃での高温高せん断粘度(HTHS粘度)は制限されないが、好ましくは1.7~2.9mPa.s、より好ましくは2.0~2.6mPa.sである。 The high temperature high shear viscosity (HTHS viscosity) at 150 ° C. of the lubricating oil composition of the present invention is not limited, but is preferably 1.7 to 2.9 mPa.s, more preferably 2.0 to 2.6 mPa.s. is there.
本発明の潤滑油組成物の100℃での動粘度は制限されないが、好ましくは9.3mm/s未満、より好ましくは8.2mm/s未満である。 The kinematic viscosity at 100 ° C. of the lubricating oil composition of the present invention is not limited, but is preferably less than 9.3 mm 2 / s, more preferably less than 8.2 mm 2 / s.
本発明の潤滑油組成物は、低粘度であっても、十分な摩擦特性および摩耗特性を有し、かつ高いトルク低減率が得られるという効果を奏し、内燃機関用として好適に用いることができる。 The lubricating oil composition of the present invention has sufficient frictional characteristics and wear characteristics even when the viscosity is low, and has an effect of obtaining a high torque reduction rate, and can be suitably used for an internal combustion engine. .
以下、本発明を、実施例及び比較例によってより詳細に示すが、本発明は下記実施例に限定されない。 EXAMPLES Hereinafter, although this invention is shown in detail by an Example and a comparative example, this invention is not limited to the following Example.
実施例および比較例で使用した材料は以下の通りである。
潤滑油基油
潤滑油基油:フィッシャー・トロプシュ由来基油、100℃での動粘度=4.1mm/s、VI=127
The materials used in Examples and Comparative Examples are as follows.
Lubricating oil base oil Lubricating oil base oil: Fischer-Tropsch derived base oil, kinematic viscosity at 100 ° C. = 4.1 mm 2 / s, VI = 127
マグネシウム系清浄剤(A)
マグネシウム系清浄剤1:マグネシウムサリシレート(全塩基価340mgKOH/g、マグネシウム含有量7.5質量%)
マグネシウム清浄剤2:マグネシウムスルホネート(全塩基価400mgKOH/g、マグネシウム含有量9.0質量%)
Magnesium detergent (A)
Magnesium-based detergent 1: Magnesium salicylate (total base number 340 mgKOH / g, magnesium content 7.5% by mass)
Magnesium detergent 2: Magnesium sulfonate (total base number 400 mgKOH / g, magnesium content 9.0% by mass)
カルシウム系清浄剤(A’)
カルシウム系清浄剤1:カルシウムサリシレート(全塩基価350mgKOH/g、カルシウム含有量12.0質量%)
カルシウム系清浄剤2:カルシウムサリシレート(全塩基価220mgKOH/g、マグネシウム含有量8.0質量%)
Calcium detergent (A ')
Calcium detergent 1: Calcium salicylate (total base number 350 mgKOH / g, calcium content 12.0% by mass)
Calcium-based detergent 2: calcium salicylate (total base number 220 mgKOH / g, magnesium content 8.0% by mass)
モリブデン系摩擦調整剤(B)
モリブデン系摩擦調整剤:MoDTC(モリブデン含有量10質量%)
Molybdenum friction modifier (B)
Molybdenum friction modifier: MoDTC (molybdenum content 10% by mass)
摩耗防止剤
摩耗防止剤1:pri-ZnDTP(第一級アルキルタイプ)
摩耗防止剤2:sec-ZnDTP(第二級アルキルタイプ)
Antiwear agent Antiwear agent 1: pri-ZnDTP (primary alkyl type)
Antiwear agent 2: sec-ZnDTP (secondary alkyl type)
その他の添加剤
酸化防止剤:フェノール系酸化防止剤
無灰分散剤:コハク酸イミド
粘度指数向上剤:ポリメタクリレート
消泡剤:ジメチルシリコーン
Other additives <br/> Antioxidant: Phenolic antioxidant Ashless dispersant: Succinimide viscosity index improver: Polymethacrylate antifoaming agent: Dimethyl silicone
実施例1~8および比較例1~6
表1に示す量の成分を混合して潤滑油組成物を調製した。マグネシウム系清浄剤、カルシウム系清浄剤及びモリブデン系摩擦調整剤の量は、それぞれマグネシウム、カルシウム及びモリブデンの含有量に換算した潤滑油組成物の総量に対する質量ppmで示し、摩耗防止剤およびその他の添加剤の量は、潤滑油組成物の総量(100質量部)に対する質量部で示す。なお、マグネシウム系清浄剤とカルシウム系清浄剤の量は、これらの清浄剤に含まれるマグネシウムとカルシウムの合計モル量が全ての実施例および比較例においてなるべく同一であるようにした。得られた組成物について、以下の試験を行った。結果を表1に示す。
Examples 1 to 8 and Comparative Examples 1 to 6
Lubricating oil compositions were prepared by mixing the components in the amounts shown in Table 1. The amounts of magnesium-based detergent, calcium-based detergent and molybdenum-based friction modifier are shown in ppm by mass with respect to the total amount of the lubricating oil composition converted to the contents of magnesium, calcium and molybdenum, respectively, and wear inhibitors and other additives are added. The amount of the agent is expressed in parts by mass with respect to the total amount (100 parts by mass) of the lubricating oil composition. In addition, the amount of magnesium-based detergent and calcium-based detergent was such that the total molar amount of magnesium and calcium contained in these detergents was as identical as possible in all examples and comparative examples. The following test was done about the obtained composition. The results are shown in Table 1.
(1)150℃での高温高せん断粘度(HTHS150)
ASTM D4683に準拠して測定した。
(1) High temperature high shear viscosity at 150 ° C. (HTHS150)
Measured according to ASTM D4683.
(2)-35℃でのCCS粘度(CCS粘度)
ASTM D5293に準拠して測定した。
(2) CCS viscosity at -35 ° C (CCS viscosity)
Measured according to ASTM D5293.
(3)100℃での動粘度(KV100)
ASTM D445に準拠し、100℃で測定した。
(3) Kinematic viscosity at 100 ° C (KV100)
Measurement was performed at 100 ° C. in accordance with ASTM D445.
(4)トルク低減率
実施例および比較例で得られた潤滑油組成物を試験組成物とし、ガソリンエンジンを用いたモータリング試験にてトルクを測定した。エンジンは、トヨタ2ZR-FE1.8L直列4気筒エンジンを用い、モーターとエンジンとの間にトルク計を設置し、油温80℃および700RPMのエンジン速度におけるトルクを測定した。標準油として市販のGF-5 0W-20油を用い、同様にトルクを測定した。試験組成物のトルク(T)を標準油のトルク(T)と比較し、標準油のトルクからの低減率({(T-T)/T}x100)(%)を計算した。低減率が大きいほど、燃費が良好であることを示す。低減率が5.5%以上のものを合格とした。
(4) Torque reduction rate Torque was measured in a motoring test using a gasoline engine using the lubricating oil compositions obtained in the examples and comparative examples as test compositions. The engine was a Toyota 2ZR-FE1.8L inline 4-cylinder engine, a torque meter was installed between the motor and the engine, and the torque at an oil temperature of 80 ° C. and an engine speed of 700 RPM was measured. Torque was measured in the same manner using a commercially available GF-50O-20 oil as a standard oil. The torque (T) of the test composition was compared with the torque (T 0 ) of the standard oil, and the reduction rate ({(T 0 −T) / T 0 } × 100) (%) from the torque of the standard oil was calculated. It shows that fuel consumption is so favorable that a reduction rate is large. A reduction rate of 5.5% or more was accepted.
(5)シェル摩耗痕径
回転数を1800rpm、荷重を40kgf、試験温度を90℃及び試験時間を30分とした以外はシェル四球試験(ASTMD4172)に準拠して測定した。摩耗痕径が0.7mm以下であるものを合格とした。
(5) Measured according to the shell four-ball test (ASTM D 4172) except that the shell wear scar diameter rotation speed was 1800 rpm, the load was 40 kgf, the test temperature was 90 ° C., and the test time was 30 minutes. Those having a wear scar diameter of 0.7 mm or less were regarded as acceptable.
(6)ホットチューブ試験(高温清浄性の評価)
内径2mmのガラス管中に、潤滑油組成物を0.3ミリリットル/時で、空気を10ミリリットル/秒で、ガラス管の温度を270℃に保ちながら16時間流し続けた。ガラス管中に付着したラッカーと色見本とを比較し、透明の場合は10点、黒の場合は0点として評点を付けた。評点が高いほど高温清浄性が良いことを示す。評点が5.0以上のものを合格とした。
(6) Hot tube test (evaluation of high temperature cleanliness)
The lubricating oil composition was continuously supplied at a rate of 0.3 ml / hour, air at 10 ml / second, and the temperature of the glass tube at 270 ° C. for 16 hours in a glass tube having an inner diameter of 2 mm. The lacquer adhering in the glass tube was compared with the color sample, and the score was given as 10 points for transparent and 0 points for black. The higher the score, the better the high temperature cleanliness. A score of 5.0 or higher was accepted.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
表1から明らかなように、本発明の潤滑油組成物は、100℃での動粘度が低いにもかかわらず、摩耗が少なく、また、トルク低減率および高温清浄性が高い。 As is apparent from Table 1, the lubricating oil composition of the present invention has low wear, high torque reduction rate and high temperature cleanliness despite the low kinematic viscosity at 100 ° C.
一方、マグネシウム系清浄剤(A)を含まない比較例1~3の組成物は、トルク低減率が低く、マグネシウム系清浄剤(A)の量が本発明の上限より多い比較例6の組成物は、摩耗が大きい。また、モリブデン系摩擦調整剤(B)の量が本発明の下限より少ない比較例4および5の組成物は、トルク低減率が低く、また高温清浄性に劣る。 On the other hand, the compositions of Comparative Examples 1 to 3 that do not contain the magnesium-based detergent (A) have a low torque reduction rate and the amount of the magnesium-based detergent (A) is greater than the upper limit of the present invention. Wear is great. Further, the compositions of Comparative Examples 4 and 5 in which the amount of the molybdenum friction modifier (B) is less than the lower limit of the present invention has a low torque reduction rate and is inferior in high temperature cleanliness.

Claims (7)

  1. 潤滑油基油、(A)マグネシウム系清浄剤、および(B)モリブデン系摩擦調整剤を含有する潤滑油組成物であって、(A)成分の量が、該潤滑油組成物中のマグネシウムの質量ppmによる濃度[Mg]として200~1200質量ppmの範囲であり、(B)成分の量が、該潤滑油組成物中のモリブデンの質量ppmによる濃度[Mo]として500~1500質量ppmの範囲であることを特徴とする潤滑油組成物。 A lubricating oil composition comprising a lubricating base oil, (A) a magnesium-based detergent, and (B) a molybdenum-based friction modifier, wherein the amount of component (A) is the amount of magnesium in the lubricating oil composition The concentration [Mg] by mass ppm is in the range of 200 to 1200 mass ppm, and the amount of component (B) is in the range of 500 to 1500 mass ppm as the concentration [Mo] of molybdenum in the lubricating oil composition by mass ppm. A lubricating oil composition characterized in that
  2. 下記式(1):
    [Mg]/[Mo]≦2.4    (1)
    を満たすことを特徴とする、請求項1に記載の潤滑油組成物。
    Following formula (1):
    [Mg] / [Mo] ≦ 2.4 (1)
    The lubricating oil composition according to claim 1, wherein:
  3. カルシウム系清浄剤(A’)をさらに含み、下記式(2):
    ([Mg]+[Ca])/[Mo]<3.0    (2)
    ([Ca]は、潤滑油組成物中のカルシウムの質量ppmによる濃度を示す)を満たすことを特徴とする、請求項1または2に記載の潤滑油組成物。
    Further containing a calcium-based detergent (A ′), the following formula (2):
    ([Mg] + [Ca]) / [Mo] <3.0 (2)
    The lubricating oil composition according to claim 1, wherein [Ca] indicates a concentration by mass ppm of calcium in the lubricating oil composition.
  4. -35℃でのCCS粘度が6.2Pa・s以下である、請求項1~3のいずれか1項記載の潤滑油組成物。 The lubricating oil composition according to any one of claims 1 to 3, wherein the CCS viscosity at -35 ° C is 6.2 Pa · s or less.
  5. 150℃での高温高せん断粘度(HTHS粘度)が1.7~2.9mPa・sである、請求項1~4のいずれか1項記載の潤滑油組成物。 The lubricating oil composition according to any one of claims 1 to 4, which has a high-temperature high shear viscosity (HTHS viscosity) at 150 ° C of 1.7 to 2.9 mPa · s.
  6. 100℃における動粘度が9.3mm/s未満である、請求項1~5のいずれか1項記載の潤滑油組成物。 The lubricating oil composition according to any one of claims 1 to 5, wherein the kinematic viscosity at 100 ° C is less than 9.3 mm 2 / s.
  7. 内燃機関用である、請求項1~6のいずれか1項記載の潤滑油組成物。 The lubricating oil composition according to any one of claims 1 to 6, which is used for an internal combustion engine.
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