WO2017096624A1 - Highly wear-resistant papermaking forming fabric for high-speed paper machine - Google Patents

Highly wear-resistant papermaking forming fabric for high-speed paper machine Download PDF

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WO2017096624A1
WO2017096624A1 PCT/CN2015/097174 CN2015097174W WO2017096624A1 WO 2017096624 A1 WO2017096624 A1 WO 2017096624A1 CN 2015097174 W CN2015097174 W CN 2015097174W WO 2017096624 A1 WO2017096624 A1 WO 2017096624A1
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Prior art keywords
weft
warp
layer
diameter
surface layer
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PCT/CN2015/097174
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French (fr)
Chinese (zh)
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陆平
周积学
盛长新
叶平
孙勇
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江苏金呢工程织物股份有限公司
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Publication of WO2017096624A1 publication Critical patent/WO2017096624A1/en

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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00Wet end of machines for making continuous webs of paper
    • D21F1/10Wire-cloths

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  • the invention belongs to the technical field of papermaking equipment, in particular to a high wear-resistant paper forming forming net for high speed paper machine.
  • the paper forming fabric is an important forming and dewatering structure in the wet end of the paper machine.
  • the existing forming fabric generally comprises three layers of a top layer (also called a paper layer), a bottom layer (also called a machine layer) and a connecting line from top to bottom. Structure, the surface layer is interwoven by the surface and the weft, and the bottom layer is interwoven by the bottom and bottom weft.
  • the connecting line connects the surface layer and the bottom layer.
  • the material of the warp and weft is polyester thread.
  • the layer forming fabric can be applied to the general paper machine to complete the requirements of sheet forming and dewatering tasks, but as the speed of the paper machine continues to increase, the wear resistance of the papermaking net is also put forward higher requirements.
  • the existing paper forming forming network The paper sheet is unevenly formed at high speed, and the service life is low under the condition of ensuring the fiber and filler retention rate of the paper is improved, and the running stability is poor. This is because the existing paper forming fabric, the machine layer (bottom layer) is generally For the 5 comprehensive, 6 or 8 heald structures, the contact area with the contact surface of the paper machine is small, on the other hand, the polyester wire has poor wear resistance, and the consumption is large under high-speed operation and the service life is short.
  • the Chinese patent with the application number "201410130308.8” discloses a three-layer net of high-speed wide-width 16-mesh seamless paper-making paper.
  • the paper-forming layer (surface layer) is woven by plain weave, and the machine layer (bottom layer) is made of 8 integrated forging. Weaving by interweaving, but the three-layer web forming layer has a relatively large diameter of the warp and weft, a small warp density, and a low fiber support index, which tends to cause uneven and smooth sheet formation during use, and the fiber and filler retention rate of the paper. It is lower, and the machine layer adopts 8 comprehensive forging and weaving interlacing method.
  • the wear resistance can not meet the requirements of high speed paper machine, and the service life is not long enough. Therefore, the development of a forming wire used in a high-speed paper machine has been a technical problem to be solved in the field.
  • the present invention provides a high wear-resistant paper forming fabric for a high speed paper machine, which adopts a 1/1 plain weave knitting method, the mesh is uniform and smooth, and the bottom layer is made of a highly wear-resistant 10 heald weave. , greatly improving the wear resistance of the product, the present invention is achieved as follows:
  • the weft is the weft of the surface layer
  • the surface warp refers to the warp of the surface layer
  • the bottom weft refers to the weft of the bottom layer
  • the bottom warp refers to the warp of the bottom layer
  • the connecting line refers to the weft of the connecting surface layer and the bottom layer.
  • the invention provides a high wear-resistant paper-making forming net for high-speed paper machine, comprising a surface layer, a connecting line and a bottom layer three-layer structure, and the surface layer adopts a 1/1 plain weaving method to improve the fiber support index, and the mesh is uniform and smooth, and the mesh is improved.
  • the fiber and filler of the finished paper ensure that the paper sheet is evenly formed, the paper sheet is easily peeled off from the net, and the paper is also smoother; the top layer is laid down in a row, and the connecting wires are woven in pairs, that is, the "one pair of connecting" weft is used to laminate the surface layer with The bottom layer is connected, and the connecting line occupies one-third of the total weft, ensuring that the upper and lower layers are more firmly bonded; the bottom layer is made of highly wear-resistant 10 heald weave, which greatly increases the span of the machine layer weft, the machine layer weft The line float line ratio reaches 9/10, which greatly improves the wear resistance of the forming wire and prolongs the service life of the forming wire.
  • FIG. 1 is a weaving texture diagram of a tissue circulation unit according to an embodiment of the present invention.
  • Each of the six loops from top to bottom, the first and third roots are the surface layer weft, the second root is the bottom polyester weft, and the fifth is the bottom layer.
  • Nylon weft, the 4th and 6th are the connecting lines.
  • FIG. 2 is a schematic view of a weft knitting of a tissue circulation unit according to an embodiment of the present invention.
  • Fig. 3 is a schematic view showing the weft knitting of the 13-24th type of a tissue circulation unit according to an embodiment of the present invention.
  • FIG. 4 is a schematic view showing a weft knitting of a 25th to 36th type of tissue circulation unit according to an embodiment of the present invention.
  • Fig. 5 is a schematic view showing a weft knitting of a tissue circulation unit according to an embodiment of the present invention.
  • Fig. 6 is a schematic view showing the weft knitting of the 49th to 60thth embodiment of a tissue circulation unit according to an embodiment of the present invention.
  • 101 face through; 102, bottom; 201, face weft; 202, bottom weft; 203, connecting line.
  • the paper forming forming net of the present invention uses 20 (sequentially numbered 1-20) warp threads and 60 weft threads (sequentially numbered weft threads 1-60) as a tissue circulation unit.
  • Figure 1 shows)
  • the surface and the bottom are 10
  • the weft, the bottom weft and the connecting line are alternately arranged
  • a total of 60 kinds of (including repeating) weft knitting method specifically:
  • the weft knitting method of No. 1-12 is:
  • Weft 1 adopts a plain weave structure corresponding to the weft 3;
  • Weft 2 adopts a satin structure with eight upper and lower;
  • Weft 3 adopts a plain weave structure corresponding to the weft 1;
  • Weft 4 a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 6;
  • Weft 5 adopts a satin structure with eight upper and lower;
  • Weft 6 a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 4;
  • Weft 7 adopts a plain weave structure corresponding to the weft 9;
  • Weft 8 adopts a satin structure with eight upper and lower;
  • Weft 9 adopts a plain weave structure corresponding to the weft 7;
  • Weft 10 One part is interlaced with the warp of the top layer, and one part is interlaced with the warp of the bottom layer, and the surface layer is The bottom layers are connected to each other and correspond to the weft 12;
  • Weft 11 adopts a satin structure of eight up and down;
  • the weft 12 one side is interlaced with the warp of the surface layer, and interlaced with the warp of the bottom layer, and the surface layer is connected to the bottom layer to correspond to the weft 10.
  • the weft knitting method No. 13-24 is:
  • Weft 13 adopts a plain weave structure corresponding to the weft 15;
  • Weft 14 adopts a satin structure of eight up and down;
  • Weft 15 adopts a plain weave structure corresponding to the weft 13;
  • Weft 16 a part of the warp of the surface layer is interlaced one above another, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 18;
  • Weft 17 adopts a satin structure of eight up and down;
  • Weft 18 a part is interlaced with the warp of the top layer, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 16;
  • Weft 19 adopts a plain weave structure corresponding to the weft 21;
  • Weft 20 adopts a satin structure with eight upper and lower;
  • Weft 21 adopts a plain weave structure corresponding to the weft 19;
  • Weft 22 a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 24;
  • Weft 23 adopts a satin structure with eight upper and lower;
  • the weft 24 a part is interlaced with the warp of the top layer, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 22.
  • the weft knitting method No. 25-36 is:
  • Weft 25 adopts a plain weave structure corresponding to the weft 27;
  • Weft 26 adopts a satin structure of eight up and down;
  • Weft 27 adopts a plain weave structure corresponding to the weft 25;
  • Weft 28 a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 30;
  • Weft 29 adopts a satin structure with eight upper and lower;
  • Weft 30 a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 28;
  • Weft 31 adopts a plain weave structure corresponding to the weft 33;
  • Weft 32 adopts a satin structure with eight upper and lower;
  • Weft 33 adopts a plain weave structure corresponding to the weft 31;
  • Weft 34 a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 36;
  • Weft 35 adopts a satin structure of eight up and down;
  • the weft 36 a part is interlaced with the warp of the top layer, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 34.
  • the weft knitting method No. 37-48 is:
  • Weft 37 adopts a plain weave structure corresponding to the weft 39;
  • Weft 38 adopts a satin structure of eight up and down;
  • Weft 39 adopts a plain weave structure corresponding to the weft 37;
  • the weft 40 one part is interlaced with the warp of the top layer, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 42;
  • Weft 41 adopts a satin structure of eight up and down;
  • Weft 42 a part of the warp of the surface layer is interlaced one above another, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 40;
  • Weft 43 adopts a plain weave structure corresponding to the weft 45;
  • Weft 44 adopts a satin structure of eight up and down;
  • Weft 45 adopts a plain weave structure corresponding to the weft 43;
  • Weft 46 a part of the warp of the surface layer is interlaced one above another, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft line 48;
  • Weft 47 adopts a satin structure of eight up and down;
  • the weft 48 a part is interlaced with the warp of the top layer, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 46.
  • the weft knitting method No. 49-60 is:
  • Weft 49 adopts a plain weave structure corresponding to the weft 51;
  • Weft 50 adopts a satin structure with eight upper and lower;
  • Weft 51 adopts a plain weave structure corresponding to the weft 49;
  • the weft 52 a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 54;
  • Weft 53 adopts a satin structure of eight up and down;
  • Weft 54 a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 52;
  • Weft 55 adopts a plain weave structure corresponding to the weft 57;
  • Weft 56 adopts a satin structure of eight up and down;
  • Weft 57 adopts a plain weave structure corresponding to the weft 55;
  • Weft 58 a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 60;
  • Weft 59 adopts a satin structure with eight upper and lower;
  • the weft 60 a part is interlaced with the warp of the top layer, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 58.
  • a 20-piece heald frame is used to interweave polyester or nylon monofilament into a surface layer, a connecting line and a bottom layer of three different woven structures to form a high-speed paper machine with a high wear-resistant paper forming net, with 20 warp threads and 60
  • the root latitude line is used as a tissue circulation unit, and the surface layer and the bottom layer each contain 10 warp threads, and the weft threads are woven according to the method described in No. 1-60 (as shown in Fig. 2-6, wherein 1-10 is a surface warp, 11-20 is the bottom warp), the warp ratio of the top layer to the bottom layer is 1:1, the weft ratio is 3:2, and the connecting line 1/3 of the total weft.
  • the warp and weft of the top layer are polyester monofilaments having a diameter of 0.18 mm, which adopts a 1/1 plain weave knitting method; the bottom warp yarn adopts a polyester monofilament with a diameter of 0.27 mm, and the weft thread adopts a polyester sheet.
  • the wire and a nylon monofilament are used alternately, the weft diameter is 0.40mm, and the high wear-resistant 10 heald weave is used; the connecting wire is made of nylon monofilament with a diameter of 0.18mm, which is connected to the surface layer and the bottom layer, both in the surface layer.
  • the warp warp supports the paper surface to ensure that the finished paper is smooth and smooth, and interlaces with the warp of the bottom layer to play the role of the stitching layer and the bottom layer, and at the same time increase the wear resistance of the bottom layer.
  • Forming mesh thickness 1.28mm Fiber Support Index (FSI) 130 Support point (SP) 607.5 Dehydration index (DI) 28.1 Surface opening ratio (SOA) 30.6%
  • the forming mesh fiber obtained in this embodiment has a higher support index and an increased number of support points, indicating that the forming fiber has an increased fiber and filler retention rate on the paper, the web surface of the paper forming surface is greatly reduced, and the sheet forming is more uniform.
  • the dehydration index is higher and the gas permeability is increased, indicating that the dewatering ability of the forming fabric to paper is improved; the tensile strength, the thickness of the forming fabric, the diameter of the bottom weft, and the span increase, indicating the wear resistance of the high abrasion resistant papermaking three-layer net. Increased, the service life on the paper machine is extended.
  • a 20-piece heald frame is used to interweave polyester or nylon monofilament into a surface layer, a connecting line and a bottom layer of three different woven structures to form a high-speed paper machine with a high wear-resistant paper forming net, with 20 warp threads and 60 weft threads are used as a tissue circulation unit, and the surface layer and the bottom layer each contain 10 warp threads, and the weft threads are weaved in accordance with the methods described in Nos. 13-60 and 1-12 (as shown in Fig. 3-6 and Fig. 2).
  • the warp ratio of the top layer to the bottom layer is 1:1, the weft ratio is 3:2, and the connecting line accounts for 1/3 of the total weft.
  • the warp threads of the top layer are polyester monofilaments having a diameter of 0.18 mm
  • the weft threads are polyester monofilaments having a diameter of 0.20 mm, using a 1/1 plain weave knitting method
  • the bottom warp threads are polyester monofilaments having a diameter of 0.27 mm.
  • the weft thread adopts polyester monofilament with a diameter of 0.45 mm, and adopts a high wear-resistant 10 heald weave
  • the connecting wire adopts a polyester monofilament with a diameter of 0.20 mm.
  • Forming mesh thickness 1.34mm Fiber Support Index (FSI) 114 Support point (SP) 506.3 Dehydration index (DI) 23.7 Surface opening ratio (SOA) 32.7% Tensile strength (N/cm) 1300 Air permeability 425 CFM
  • the papermaking forming net obtained in the present embodiment was assembled to the bottom net of the second stack of paper machine PM8 of Nine Dragons Paper Co., Ltd. at a speed of 960 m/min, and the finished product was a cattle cardboard.
  • the original Voith forming net was used, which was obtained by using this example.
  • the quality of the paper surface is improved, the paper formation is more uniform, the retention rate of fine fibers and fillers is increased from 73.2% to 76.3%; the dewatering capacity is increased, and the running load is reduced from 89% to 85%.
  • the service life has been increased from 80 days to 95 days.
  • the papermaking forming net obtained in this embodiment is assembled to the PM5 core layer mesh and core layer folder of the three-layer net paper machine of Lee & Man Paper Co., Ltd. Net, speed 750 m / min, the finished product is cattle cardboard, the original use of Filcon forming mesh, using the paper forming fabric obtained in this example, the retention rate of fine fibers and filler increased from 74.3% to 77.8%; dehydration ability Increased, the running load decreased from the original 92% to 87%; the service life increased from the original 75 days to 88 days; the net is extended in operation and the paper machine running stability is enhanced.
  • the top layer and the bottom layer each contain 10 warp threads, and the weft threads are weaved according to the method described in Nos. 25-60 and 1-24 (Fig. 4-6, As shown in Figure 2-3, the warp ratio of the top layer to the bottom layer is 1:1, the weft ratio is 3:2, and the connecting line accounts for 1/3 of the total weft.
  • the warp of the top layer is a polyester monofilament having a diameter of 0.18 mm
  • the weft of the surface layer is a polyester monofilament having a diameter of 0.22 mm, which is a 1/1 plain weave knitting method
  • the bottom warp is a polyester having a diameter of 0.27 mm.
  • the monofilament, the bottom weft is alternately used with a polyester monofilament and a nylon monofilament, the bottom weft is 0.50 mm in diameter, and the high abrasion resistant 10 weave weave is used
  • the connecting wire is a nylon monofilament with a diameter of 0.22 mm.
  • Forming mesh thickness 1.42mm Fiber Support Index (FSI) 105 Support point (SP) 443 Dehydration index (DI) 22.4 Surface opening ratio (SOA) 34.0% Tensile strength (N/cm) 1330 Air permeability 460 CFM
  • the top layer and the bottom layer each contain 10 warp threads, and the weft threads are weaved according to the methods described in Nos. 37-60 and 1-36 (Fig. 5-6, As shown in Figure 2-4, the warp ratio of the top layer to the bottom layer is 1:1, the weft ratio is 3:2, and the connecting line 1/3 of the total weft.
  • the warp of the top layer is a polyester monofilament having a diameter of 0.14 mm
  • the weft is a polyester monofilament having a diameter of 0.15 mm, using a 1/1 plain weave method
  • the bottom warp is a polyester monofilament having a diameter of 0.20 mm.
  • the weft thread is alternately used with a polyester monofilament and a nylon monofilament.
  • the weft yarn is made of polyester monofilament with a diameter of 0.35 mm, and the high abrasion resistant 10 heald weave is used; the connecting wire is made of nylon monofilament with a diameter of 0.15 mm. .
  • Forming mesh thickness 1.04mm Fiber Support Index (FSI) 158 Support point (SP) 948 Dehydration index (DI) 26.3 Surface opening ratio (SOA) 30.5%
  • the papermaking forming net obtained in this embodiment was assembled to the PM12 mesh of the three-layer netting machine of Nine Dragons Paper Co., Ltd., the vehicle speed was 1050 m/min, and the finished product was gray-white board paper.
  • the original Kufferath forming net was used, and this embodiment was used.
  • the quality of the paper surface is improved, the paper formation is more uniform, the retention rate of fine fibers and fillers is increased from 79.5% to 83.6%, and the amount of retention aid is reduced; the dewatering capacity is improved, and the operation is performed.
  • the papermaking forming net obtained in the present embodiment was assembled to the PM3B surface mesh of the three-layer net paper machine of Rongcheng Paper Co., Ltd., the vehicle speed was 850 m/min, and the finished product was cardboard paper.
  • the original Huyck forming net was used, and the obtained by the present example was obtained.
  • the retention rate of fine fibers and fillers increased from 75.5% to 78.5%; the dewatering capacity increased, the running load decreased from 89% to 85%; the service life increased from 70 days to 85 days; The net is extended in operation and the paper machine runs stably.
  • polyester monofilament having a diameter of 0.12-0.15 mm on the surface meridian it is also possible to use a polyester monofilament having a diameter of 0.12-0.15 mm on the surface meridian, a polyester monofilament having a diameter of 0.12-0.16 mm on the surface layer, and a polyester having a diameter of 0.18-0.24 mm on the bottom meridian.
  • the bottom weft diameter is 0.32-0.38mm
  • the material is polyester monofilament, or the alternately used polyester monofilament and nylon monofilament
  • the connecting line is polyester monofilament or nylon monofilament with a diameter of 0.12-0.16mm

Abstract

Disclosed is a highly wear-resistant papermaking forming fabric for a high-speed paper machine, comprising a surface layer, connecting yarns, and a bottom layer. The surface layer is formed by interweaving surface warp and surface weft. The bottom layer is formed by interweaving bottom warp yarns and bottom weft yarns. The connecting yarns are weft yarns connecting the surface layer and the bottom layer. The papermaking forming fabric uses 20 warp yarns and 60 weft yarns as a weaving cycle unit, wherein the surface weft yarns, the bottom weft yarns, and the connecting yarns are arranged alternately; a number ratio of warp yarns on the surface layer to those on the bottom layer is 1:1, a number ratio of weft yarns on the surface layer to those on the bottom layer is 3:2, and a connecting yarns account for 1/3 of a total number of the weft yarns, the warp yarns are polyester monofilaments, and the weft yarns are polyester monofilaments or nylon monofilaments.

Description

高速纸机用高耐磨造纸成形网High wear-resistant paper forming fabric for high speed paper machine 技术领域Technical field
本发明属于造纸设备技术领域,特别是一种高速纸机用高耐磨造纸成形网。The invention belongs to the technical field of papermaking equipment, in particular to a high wear-resistant paper forming forming net for high speed paper machine.
背景技术Background technique
造纸成形网是造纸机湿部重要的成形和脱水结构,现有成形网一般包括由上至下依次为面层(也称成纸层)、底层(也称机器层)及连接线的三层结构,面层由面经与面纬交错编织而成,底层由底经及底纬交错编织而成,连接线连接面层及底层,经纬线的材质均为聚酯线,这种结构的三层成形网可应用于一般造纸机,完成纸页成形和脱水任务的要求,但是随着造纸机车速的不断提高,对造纸网的耐磨性也提出更高的要求,现有的造纸成形网在高车速下纸页成形不均匀,在保证纸的纤维和填料留着率提高的条件下使用寿命较低,运行稳定性差,这一方面是因为现有造纸成形网,机器层(底层)一般为5综、6综或8综结构,与造纸机接触面的接触面积较小,另一方面聚酯线耐磨性较差,在高速运转下耗损量大,使用寿命较短。The paper forming fabric is an important forming and dewatering structure in the wet end of the paper machine. The existing forming fabric generally comprises three layers of a top layer (also called a paper layer), a bottom layer (also called a machine layer) and a connecting line from top to bottom. Structure, the surface layer is interwoven by the surface and the weft, and the bottom layer is interwoven by the bottom and bottom weft. The connecting line connects the surface layer and the bottom layer. The material of the warp and weft is polyester thread. The layer forming fabric can be applied to the general paper machine to complete the requirements of sheet forming and dewatering tasks, but as the speed of the paper machine continues to increase, the wear resistance of the papermaking net is also put forward higher requirements. The existing paper forming forming network The paper sheet is unevenly formed at high speed, and the service life is low under the condition of ensuring the fiber and filler retention rate of the paper is improved, and the running stability is poor. This is because the existing paper forming fabric, the machine layer (bottom layer) is generally For the 5 comprehensive, 6 or 8 heald structures, the contact area with the contact surface of the paper machine is small, on the other hand, the polyester wire has poor wear resistance, and the consumption is large under high-speed operation and the service life is short.
申请号为“201410130308.8”的中国专利公开了一种高速宽幅16综无网痕造纸三层网,其成纸层(面层)采用平织法编织,机器层(底层)以8综锻纹交织法编织,但是该三层网成纸层采用的经线和纬线直径较粗,经线密度小,纤维支撑指数不高,使用中容易造成纸页成形不均匀平滑,纸的纤维和填料留着率较低,同时机器层采用8综锻纹交织法,耐磨性不能满足高速纸机的要求,使用寿命不够长。因此,研制一种高速纸机使用的成形网,一直是本领域亟待解决的技术难题。The Chinese patent with the application number "201410130308.8" discloses a three-layer net of high-speed wide-width 16-mesh seamless paper-making paper. The paper-forming layer (surface layer) is woven by plain weave, and the machine layer (bottom layer) is made of 8 integrated forging. Weaving by interweaving, but the three-layer web forming layer has a relatively large diameter of the warp and weft, a small warp density, and a low fiber support index, which tends to cause uneven and smooth sheet formation during use, and the fiber and filler retention rate of the paper. It is lower, and the machine layer adopts 8 comprehensive forging and weaving interlacing method. The wear resistance can not meet the requirements of high speed paper machine, and the service life is not long enough. Therefore, the development of a forming wire used in a high-speed paper machine has been a technical problem to be solved in the field.
发明内容Summary of the invention
针对上述问题,本发明提供一种高速纸机用高耐磨造纸成形网,该网面层采用1/1平织编织法,网孔均匀、平滑,底层用高耐磨的10综编织织法,极大提高了产品的耐磨性,本发明是这样实现的:In view of the above problems, the present invention provides a high wear-resistant paper forming fabric for a high speed paper machine, which adopts a 1/1 plain weave knitting method, the mesh is uniform and smooth, and the bottom layer is made of a highly wear-resistant 10 heald weave. , greatly improving the wear resistance of the product, the present invention is achieved as follows:
本发明中,面纬是指面层的纬线,面经是指面层的经线;底纬是指底层的纬线,底经是指底层的经线;连接线是指连接面层与底层的纬线。In the present invention, the weft is the weft of the surface layer, the surface warp refers to the warp of the surface layer; the bottom weft refers to the weft of the bottom layer, the bottom warp refers to the warp of the bottom layer; the connecting line refers to the weft of the connecting surface layer and the bottom layer.
本发明提供高速纸机用高耐磨造纸成形网,包括面层、连接线和底层三层结构,面层采用1/1平织编织法,使纤维支撑指数提高,网孔均匀、平滑,提高成品纸张的纤维和填料,确保纸页成形均匀,纸页易从网上剥离,成纸也更为平整;由面层俯视,连接线成对编织,即采用“一对连接”纬线将面层与底层连接起来,并且连接线占纬线总量三分之一,确保上下层结合更加牢固;底层采用高耐磨的10综编织织法,大大增加了机器层纬线的跨度,机器层纬 线浮长线比率达到9/10,使成形网的耐磨性得到了极大提高,延长成形网的使用寿命。The invention provides a high wear-resistant paper-making forming net for high-speed paper machine, comprising a surface layer, a connecting line and a bottom layer three-layer structure, and the surface layer adopts a 1/1 plain weaving method to improve the fiber support index, and the mesh is uniform and smooth, and the mesh is improved. The fiber and filler of the finished paper ensure that the paper sheet is evenly formed, the paper sheet is easily peeled off from the net, and the paper is also smoother; the top layer is laid down in a row, and the connecting wires are woven in pairs, that is, the "one pair of connecting" weft is used to laminate the surface layer with The bottom layer is connected, and the connecting line occupies one-third of the total weft, ensuring that the upper and lower layers are more firmly bonded; the bottom layer is made of highly wear-resistant 10 heald weave, which greatly increases the span of the machine layer weft, the machine layer weft The line float line ratio reaches 9/10, which greatly improves the wear resistance of the forming wire and prolongs the service life of the forming wire.
附图说明DRAWINGS
图1为本发明实施例一个组织循环单元织造网纹图,从上往下每6根一循环,第1、3根是面层纬线,第2根是底层聚酯纬线,第5根是底层尼龙纬线,第4和第6根是连接线。1 is a weaving texture diagram of a tissue circulation unit according to an embodiment of the present invention. Each of the six loops from top to bottom, the first and third roots are the surface layer weft, the second root is the bottom polyester weft, and the fifth is the bottom layer. Nylon weft, the 4th and 6th are the connecting lines.
图2为本发明实施例一个组织循环单元第1-12种纬线编织示意图。2 is a schematic view of a weft knitting of a tissue circulation unit according to an embodiment of the present invention.
图3为本发明实施例一个组织循环单元第13-24种纬线编织示意图。Fig. 3 is a schematic view showing the weft knitting of the 13-24th type of a tissue circulation unit according to an embodiment of the present invention.
图4为本发明实施例一个组织循环单元第25-36种纬线编织示意图。4 is a schematic view showing a weft knitting of a 25th to 36th type of tissue circulation unit according to an embodiment of the present invention.
图5为本发明实施例一个组织循环单元第37-48种纬线编织示意图。Fig. 5 is a schematic view showing a weft knitting of a tissue circulation unit according to an embodiment of the present invention.
图6为本发明实施例一个组织循环单元第49-60种纬线编织示意图。Fig. 6 is a schematic view showing the weft knitting of the 49th to 60thth embodiment of a tissue circulation unit according to an embodiment of the present invention.
图中,101、面经;102、底经;201、面纬;202、底纬;203、连接线。In the figure, 101, face through; 102, bottom; 201, face weft; 202, bottom weft; 203, connecting line.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without departing from the inventive scope are the scope of the present invention.
如图2-6所示,本发明所述造纸成形网是以20(依次编号1-20)根经线和60根纬线(依次编号纬线1-60)作为一个组织循环单元,(其造网纹图如图1所示)其中,面经与底经均为10根,面纬、底纬与连接线三者交替配置,共60种(含重复)纬线编织方法,具体为:As shown in FIG. 2-6, the paper forming forming net of the present invention uses 20 (sequentially numbered 1-20) warp threads and 60 weft threads (sequentially numbered weft threads 1-60) as a tissue circulation unit. Figure 1 shows)), the surface and the bottom are 10, the weft, the bottom weft and the connecting line are alternately arranged, a total of 60 kinds of (including repeating) weft knitting method, specifically:
如图2所示,第1-12号纬线编织方法为:As shown in Fig. 2, the weft knitting method of No. 1-12 is:
纬线1:采用一上一下的平纹结构,与纬线3对应;Weft 1: adopts a plain weave structure corresponding to the weft 3;
纬线2:采用八上二下的缎纹结构;Weft 2: adopts a satin structure with eight upper and lower;
纬线3:采用一上一下的平纹结构,与纬线1对应;Weft 3: adopts a plain weave structure corresponding to the weft 1;
纬线4:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线6对应;Weft 4: a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 6;
纬线5:采用八上二下的缎纹结构;Weft 5: adopts a satin structure with eight upper and lower;
纬线6:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线4对应;Weft 6: a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 4;
纬线7:采用一上一下的平纹结构,与纬线9对应;Weft 7: adopts a plain weave structure corresponding to the weft 9;
纬线8:采用八上二下的缎纹结构;Weft 8: adopts a satin structure with eight upper and lower;
纬线9:采用一上一下的平纹结构,与纬线7对应;Weft 9: adopts a plain weave structure corresponding to the weft 7;
纬线10:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与 底层连接起来,与纬线12对应;Weft 10: One part is interlaced with the warp of the top layer, and one part is interlaced with the warp of the bottom layer, and the surface layer is The bottom layers are connected to each other and correspond to the weft 12;
纬线11:采用八上二下的缎纹结构;Weft 11: adopts a satin structure of eight up and down;
纬线12:一边与面层的经线一上一下进行交织,一边与底层的经线交织,将面层与底层连接起来,与纬线10对应。The weft 12: one side is interlaced with the warp of the surface layer, and interlaced with the warp of the bottom layer, and the surface layer is connected to the bottom layer to correspond to the weft 10.
如图3所示,第13-24号纬线编织方法为:As shown in Fig. 3, the weft knitting method No. 13-24 is:
纬线13:采用一上一下的平纹结构,与纬线15对应;Weft 13: adopts a plain weave structure corresponding to the weft 15;
纬线14:采用八上二下的缎纹结构;Weft 14: adopts a satin structure of eight up and down;
纬线15:采用一上一下的平纹结构,与纬线13对应;Weft 15: adopts a plain weave structure corresponding to the weft 13;
纬线16:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线18对应;Weft 16: a part of the warp of the surface layer is interlaced one above another, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 18;
纬线17:采用八上二下的缎纹结构;Weft 17: adopts a satin structure of eight up and down;
纬线18:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线16对应;Weft 18: a part is interlaced with the warp of the top layer, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 16;
纬线19:采用一上一下的平纹结构,与纬线21对应;Weft 19: adopts a plain weave structure corresponding to the weft 21;
纬线20:采用八上二下的缎纹结构;Weft 20: adopts a satin structure with eight upper and lower;
纬线21:采用一上一下的平纹结构,与纬线19对应;Weft 21: adopts a plain weave structure corresponding to the weft 19;
纬线22:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线24对应;Weft 22: a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 24;
纬线23:采用八上二下的缎纹结构;Weft 23: adopts a satin structure with eight upper and lower;
纬线24:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线22对应。The weft 24: a part is interlaced with the warp of the top layer, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 22.
如图4所示,第25-36号纬线编织方法为:As shown in Fig. 4, the weft knitting method No. 25-36 is:
纬线25:采用一上一下的平纹结构,与纬线27对应;Weft 25: adopts a plain weave structure corresponding to the weft 27;
纬线26:采用八上二下的缎纹结构;Weft 26: adopts a satin structure of eight up and down;
纬线27:采用一上一下的平纹结构,与纬线25对应;Weft 27: adopts a plain weave structure corresponding to the weft 25;
纬线28:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线30对应;Weft 28: a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 30;
纬线29:采用八上二下的缎纹结构;Weft 29: adopts a satin structure with eight upper and lower;
纬线30:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线28对应;Weft 30: a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 28;
纬线31:采用一上一下的平纹结构,与纬线33对应; Weft 31: adopts a plain weave structure corresponding to the weft 33;
纬线32:采用八上二下的缎纹结构;Weft 32: adopts a satin structure with eight upper and lower;
纬线33:采用一上一下的平纹结构,与纬线31对应;Weft 33: adopts a plain weave structure corresponding to the weft 31;
纬线34:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线36对应;Weft 34: a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 36;
纬线35:采用八上二下的缎纹结构;Weft 35: adopts a satin structure of eight up and down;
纬线36:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线34对应。The weft 36: a part is interlaced with the warp of the top layer, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 34.
如图5所示,第37-48号纬线编织方法为:As shown in Fig. 5, the weft knitting method No. 37-48 is:
纬线37:采用一上一下的平纹结构,与纬线39对应;Weft 37: adopts a plain weave structure corresponding to the weft 39;
纬线38:采用八上二下的缎纹结构;Weft 38: adopts a satin structure of eight up and down;
纬线39:采用一上一下的平纹结构,与纬线37对应;Weft 39: adopts a plain weave structure corresponding to the weft 37;
纬线40:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线42对应;The weft 40: one part is interlaced with the warp of the top layer, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 42;
纬线41:采用八上二下的缎纹结构;Weft 41: adopts a satin structure of eight up and down;
纬线42:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线40对应;Weft 42: a part of the warp of the surface layer is interlaced one above another, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 40;
纬线43:采用一上一下的平纹结构,与纬线45对应;Weft 43: adopts a plain weave structure corresponding to the weft 45;
纬线44:采用八上二下的缎纹结构;Weft 44: adopts a satin structure of eight up and down;
纬线45:采用一上一下的平纹结构,与纬线43对应;Weft 45: adopts a plain weave structure corresponding to the weft 43;
纬线46:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线48对应;Weft 46: a part of the warp of the surface layer is interlaced one above another, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft line 48;
纬线47:采用八上二下的缎纹结构;Weft 47: adopts a satin structure of eight up and down;
纬线48:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线46对应。The weft 48: a part is interlaced with the warp of the top layer, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 46.
如图6所示,第49-60号纬线编织方法为:As shown in Fig. 6, the weft knitting method No. 49-60 is:
纬线49:采用一上一下的平纹结构,与纬线51对应;Weft 49: adopts a plain weave structure corresponding to the weft 51;
纬线50:采用八上二下的缎纹结构;Weft 50: adopts a satin structure with eight upper and lower;
纬线51:采用一上一下的平纹结构,与纬线49对应;Weft 51: adopts a plain weave structure corresponding to the weft 49;
纬线52:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线54对应;The weft 52: a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 54;
纬线53:采用八上二下的缎纹结构; Weft 53: adopts a satin structure of eight up and down;
纬线54:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线52对应;Weft 54: a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 52;
纬线55:采用一上一下的平纹结构,与纬线57对应;Weft 55: adopts a plain weave structure corresponding to the weft 57;
纬线56:采用八上二下的缎纹结构;Weft 56: adopts a satin structure of eight up and down;
纬线57:采用一上一下的平纹结构,与纬线55对应;Weft 57: adopts a plain weave structure corresponding to the weft 55;
纬线58:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线60对应;Weft 58: a part of the warp of the surface layer is interlaced one by one, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 60;
纬线59:采用八上二下的缎纹结构;Weft 59: adopts a satin structure with eight upper and lower;
纬线60:一部分与面层的经线一上一下进行交织,一部分与底层的经线交织,将面层与底层连接起来,与纬线58对应。The weft 60: a part is interlaced with the warp of the top layer, and a part is interlaced with the warp of the bottom layer, and the surface layer is connected with the bottom layer, corresponding to the weft 58.
实施例1Example 1
本实施例采用20片综框将聚酯或尼龙单丝交织成面层、连接线和底层三层不同织造结构连接成整体的高速纸机用高耐磨造纸成形网,以20根经线和60根纬线作为一个组织循环单元,面层和底层各含有10根经线,依次按照第1-60号所述方法进行纬线的编织(如图2-6所示,图中1-10为面经,11-20为底经),面层与底层的经线比为1∶1,纬线比为3∶2,连接线占总纬线数量的1/3。In this embodiment, a 20-piece heald frame is used to interweave polyester or nylon monofilament into a surface layer, a connecting line and a bottom layer of three different woven structures to form a high-speed paper machine with a high wear-resistant paper forming net, with 20 warp threads and 60 The root latitude line is used as a tissue circulation unit, and the surface layer and the bottom layer each contain 10 warp threads, and the weft threads are woven according to the method described in No. 1-60 (as shown in Fig. 2-6, wherein 1-10 is a surface warp, 11-20 is the bottom warp), the warp ratio of the top layer to the bottom layer is 1:1, the weft ratio is 3:2, and the connecting line 1/3 of the total weft.
本实施例中,面层的经线与纬线均为直径0.18mm的聚酯单丝,采用1/1平织编织法;底层经线采用直径0.27mm的聚酯单丝,纬线采用一根聚酯单丝和一根尼龙单丝交替使用,纬线直径为0.40mm,采用高耐磨10综编织织法;连接线采用直径0.18mm的尼龙单丝,其连接面层与底层,既与面层中的经线交织对纸面起支撑作用,确保成品纸张平整光滑,又与底层的经线交织起到缝合面层与底层的作用,同时增加底层的耐磨性能。In this embodiment, the warp and weft of the top layer are polyester monofilaments having a diameter of 0.18 mm, which adopts a 1/1 plain weave knitting method; the bottom warp yarn adopts a polyester monofilament with a diameter of 0.27 mm, and the weft thread adopts a polyester sheet. The wire and a nylon monofilament are used alternately, the weft diameter is 0.40mm, and the high wear-resistant 10 heald weave is used; the connecting wire is made of nylon monofilament with a diameter of 0.18mm, which is connected to the surface layer and the bottom layer, both in the surface layer. The warp warp supports the paper surface to ensure that the finished paper is smooth and smooth, and interlaces with the warp of the bottom layer to play the role of the stitching layer and the bottom layer, and at the same time increase the wear resistance of the bottom layer.
采用GB/T 24290-2009《造纸成形网、干燥网测量方法》中的方法,对本实施例获得的高速纸机用高耐磨造纸成形网进行检测,其经线密度为45根/cm,纬线密度为54根/cm,其他性能如表1所示:Using the method in GB/T 24290-2009 "Paper Forming Net, Drying Net Measurement Method", the high-speed paper machine for high speed paper machine obtained in this example was tested with a high wear-resistant paper forming net with a warp density of 45/cm and a weft density. For 54 pieces/cm, other performances are shown in Table 1:
表1造纸成形网性能检测结果Table 1 Paper forming network performance test results
成形网厚度Forming mesh thickness 1.28mm1.28mm
纤维支撑指数(FSI)Fiber Support Index (FSI) 130130
支撑点(SP)Support point (SP) 607.5607.5
脱水指数(DI)Dehydration index (DI) 28.128.1
面层开孔率(SOA)Surface opening ratio (SOA) 30.6%30.6%
抗张强度(N/cm)Tensile strength (N/cm) 12501250
透气度Air permeability 415 CFM415 CFM
由表1可见,本实施例获得的成形网纤维支撑指数较高,支撑点增多,说明该成形网对纸的纤维和填料留着率提高,成纸表面网痕大大减少,纸页成形更均匀;脱水指数较高,透气量增加,说明该成形网对纸的脱水能力提高;抗张强度、成形网厚度、底层纬线直径和跨度的增加,说明本高耐磨造纸三层网的耐磨性增加,在纸机上的使用寿命延长。It can be seen from Table 1 that the forming mesh fiber obtained in this embodiment has a higher support index and an increased number of support points, indicating that the forming fiber has an increased fiber and filler retention rate on the paper, the web surface of the paper forming surface is greatly reduced, and the sheet forming is more uniform. The dehydration index is higher and the gas permeability is increased, indicating that the dewatering ability of the forming fabric to paper is improved; the tensile strength, the thickness of the forming fabric, the diameter of the bottom weft, and the span increase, indicating the wear resistance of the high abrasion resistant papermaking three-layer net. Increased, the service life on the paper machine is extended.
实施例2Example 2
本实施例同样采用20片综框将聚酯或尼龙单丝交织成面层、连接线和底层三层不同织造结构连接成整体的高速纸机用高耐磨造纸成形网,以20根经线和60根纬线作为一个组织循环单元,面层和底层各含有10根经线,依次按照第13-60号、1-12号所述方法进行纬线的编织(如图3-6以及图2所示),面层与底层的经线比为1∶1,纬线比为3∶2,连接线占总纬线数量的1/3。In this embodiment, a 20-piece heald frame is used to interweave polyester or nylon monofilament into a surface layer, a connecting line and a bottom layer of three different woven structures to form a high-speed paper machine with a high wear-resistant paper forming net, with 20 warp threads and 60 weft threads are used as a tissue circulation unit, and the surface layer and the bottom layer each contain 10 warp threads, and the weft threads are weaved in accordance with the methods described in Nos. 13-60 and 1-12 (as shown in Fig. 3-6 and Fig. 2). The warp ratio of the top layer to the bottom layer is 1:1, the weft ratio is 3:2, and the connecting line accounts for 1/3 of the total weft.
本实施例中,面层的经线为直径0.18mm的聚酯单丝,纬线为直径0.20mm的聚酯单丝,采用1/1平织编织法;底层经线采用直径0.27mm的聚酯单丝,纬线采用直径为0.45mm的聚酯单丝,采用高耐磨10综编织织法;连接线采用直径0.20mm的聚酯单丝。In this embodiment, the warp threads of the top layer are polyester monofilaments having a diameter of 0.18 mm, the weft threads are polyester monofilaments having a diameter of 0.20 mm, using a 1/1 plain weave knitting method; and the bottom warp threads are polyester monofilaments having a diameter of 0.27 mm. The weft thread adopts polyester monofilament with a diameter of 0.45 mm, and adopts a high wear-resistant 10 heald weave; the connecting wire adopts a polyester monofilament with a diameter of 0.20 mm.
采用GB/T 24290-2009《造纸成形网、干燥网测量方法》中的方法,对本实施例获得的高速纸机用高耐磨造纸成形网进行检测,其经纬线密度为45根/cm,其他性能如表2所示:Using the method in GB/T 24290-2009 "Paper Forming Net, Drying Net Measurement Method", the high-speed paper machine for high speed paper machine obtained in this example was tested with a high wear-resistant paper forming net with a warp and weft density of 45/cm. The performance is shown in Table 2:
表2造纸成形网性能检测结果Table 2 Paper forming network performance test results
成形网厚度Forming mesh thickness 1.34mm1.34mm
纤维支撑指数(FSI)Fiber Support Index (FSI) 114114
支撑点(SP)Support point (SP) 506.3506.3
脱水指数(DI)Dehydration index (DI) 23.723.7
面层开孔率(SOA)Surface opening ratio (SOA) 32.7%32.7%
抗张强度(N/cm)Tensile strength (N/cm) 13001300
透气度Air permeability 425 CFM425 CFM
将本实施例获得的造纸成形网装配至玖龙纸业有限公司的二叠网纸机PM8底网,车速960米/分钟,成品为牛卡纸,原使用Voith成形网,使用本实施例获得的造纸成形网后,成纸纸面质量提高,成纸更加均匀,细小纤维和填料留着率从原来的73.2%提高到76.3%;脱水能力提高,运行负载从原来的89%下降到85%;使用寿命从原来的80天提高到95天。The papermaking forming net obtained in the present embodiment was assembled to the bottom net of the second stack of paper machine PM8 of Nine Dragons Paper Co., Ltd. at a speed of 960 m/min, and the finished product was a cattle cardboard. The original Voith forming net was used, which was obtained by using this example. After the paper forming fabric, the quality of the paper surface is improved, the paper formation is more uniform, the retention rate of fine fibers and fillers is increased from 73.2% to 76.3%; the dewatering capacity is increased, and the running load is reduced from 89% to 85%. The service life has been increased from 80 days to 95 days.
将本实施例获得的造纸成形网装配至理文纸业有限公司的三叠网纸机PM5芯层网和芯层夹 网,车速750米/分钟,成品为牛卡纸,原使用Filcon成形网,使用本实施例获得的造纸成形网后,细小纤维和填料留着率从原来的74.3%提高到77.8%;脱水能力提高,运行负载从原来的92%下降到87%;使用寿命从原来的75天提高到88天;网子在运行中延伸减少,纸机运行稳定性增强。The papermaking forming net obtained in this embodiment is assembled to the PM5 core layer mesh and core layer folder of the three-layer net paper machine of Lee & Man Paper Co., Ltd. Net, speed 750 m / min, the finished product is cattle cardboard, the original use of Filcon forming mesh, using the paper forming fabric obtained in this example, the retention rate of fine fibers and filler increased from 74.3% to 77.8%; dehydration ability Increased, the running load decreased from the original 92% to 87%; the service life increased from the original 75 days to 88 days; the net is extended in operation and the paper machine running stability is enhanced.
实施例3Example 3
以20根经线和60根纬线作为一个组织循环单元,面层和底层各含有10根经线,依次按照第25-60号、1-24号所述方法进行纬线的编织(如图4-6、图2-3所示),面层与底层的经线比为1∶1,纬线比为3∶2,连接线占总纬线数量的1/3。20 warp threads and 60 weft threads are used as a tissue circulation unit. The top layer and the bottom layer each contain 10 warp threads, and the weft threads are weaved according to the method described in Nos. 25-60 and 1-24 (Fig. 4-6, As shown in Figure 2-3, the warp ratio of the top layer to the bottom layer is 1:1, the weft ratio is 3:2, and the connecting line accounts for 1/3 of the total weft.
本实施例中,面层的经线为直径0.18mm的聚酯单丝,面层纬线为直径0.22mm的聚酯单丝,采用1/1平织编织法;底层经线采用直径0.27mm的聚酯单丝,底层纬线采用一根聚酯单丝和一根尼龙单丝交替使用,底层纬线直径0.50mm,采用高耐磨10综编织织法;连接线采用直径0.22mm的尼龙单丝。In this embodiment, the warp of the top layer is a polyester monofilament having a diameter of 0.18 mm, and the weft of the surface layer is a polyester monofilament having a diameter of 0.22 mm, which is a 1/1 plain weave knitting method; and the bottom warp is a polyester having a diameter of 0.27 mm. The monofilament, the bottom weft is alternately used with a polyester monofilament and a nylon monofilament, the bottom weft is 0.50 mm in diameter, and the high abrasion resistant 10 weave weave is used; the connecting wire is a nylon monofilament with a diameter of 0.22 mm.
采用GB/T 24290-2009《造纸成形网、干燥网测量方法》中的方法,对本实施例获得的高速纸机用高耐磨造纸成形网进行检测,其经线密度为45根/cm,纬线密度为39根/cm,其他性能如表3所示:Using the method in GB/T 24290-2009 "Paper Forming Net, Drying Net Measurement Method", the high-speed paper machine for high speed paper machine obtained in this example was tested with a high wear-resistant paper forming net with a warp density of 45/cm and a weft density. It is 39 pieces/cm, and other performances are shown in Table 3:
表3造纸成形网性能检测结果Table 3 Paper forming network performance test results
成形网厚度Forming mesh thickness 1.42mm1.42mm
纤维支撑指数(FSI)Fiber Support Index (FSI) 105105
支撑点(SP)Support point (SP) 443443
脱水指数(DI)Dehydration index (DI) 22.422.4
面层开孔率(SOA)Surface opening ratio (SOA) 34.0%34.0%
抗张强度(N/cm)Tensile strength (N/cm) 13301330
透气度Air permeability 460 CFM460 CFM
实施例4Example 4
以20根经线和60根纬线作为一个组织循环单元,面层和底层各含有10根经线,依次按照第37-60号、1-36号所述方法进行纬线的编织(如图5-6、图2-4所示),面层与底层的经线比为1∶1,纬线比为3∶2,连接线占总纬线数量的1/3。20 warp threads and 60 weft threads are used as a tissue circulation unit. The top layer and the bottom layer each contain 10 warp threads, and the weft threads are weaved according to the methods described in Nos. 37-60 and 1-36 (Fig. 5-6, As shown in Figure 2-4, the warp ratio of the top layer to the bottom layer is 1:1, the weft ratio is 3:2, and the connecting line 1/3 of the total weft.
本实施例中,面层的经线为直径0.14mm的聚酯单丝,纬线为直径0.15mm的聚酯单丝,采用1/1平织编织法;底层经线采用直径0.20mm的聚酯单丝,纬线采用一根聚酯单丝和一根尼龙单丝交替使用,纬线采用直径为0.35mm的聚酯单丝,采用高耐磨10综编织织法;连接线采用直径0.15mm的尼龙单丝。 In this embodiment, the warp of the top layer is a polyester monofilament having a diameter of 0.14 mm, the weft is a polyester monofilament having a diameter of 0.15 mm, using a 1/1 plain weave method; and the bottom warp is a polyester monofilament having a diameter of 0.20 mm. The weft thread is alternately used with a polyester monofilament and a nylon monofilament. The weft yarn is made of polyester monofilament with a diameter of 0.35 mm, and the high abrasion resistant 10 heald weave is used; the connecting wire is made of nylon monofilament with a diameter of 0.15 mm. .
采用GB/T 24290-2009《造纸成形网、干燥网测量方法》中的方法,对本实施例获得的高速纸机用高耐磨造纸成形网进行检测,其经线密度为60根/cm,纬线密度为63根/cm,其他性能如表4所示:Using the method in GB/T 24290-2009 "Paper Forming Net, Drying Net Measurement Method", the high-speed paper machine for high speed paper machine obtained in this example was tested with a high wear-resistant paper forming net with a warp density of 60/cm and a weft density. It is 63 roots/cm, and other performances are shown in Table 4:
表4造纸成形网性能检测结果Table 4 Paper forming network performance test results
成形网厚度Forming mesh thickness 1.04mm1.04mm
纤维支撑指数(FSI)Fiber Support Index (FSI) 158158
支撑点(SP)Support point (SP) 948948
脱水指数(DI)Dehydration index (DI) 26.326.3
面层开孔率(SOA)Surface opening ratio (SOA) 30.5%30.5%
抗张强度(N/cm)Tensile strength (N/cm) 10301030
透气度Air permeability 330 CFM330 CFM
将本实施例获得的造纸成形网装配至玖龙纸业有限公司的三叠网纸机PM12面网,车速1050米/分钟,成品为灰底白板纸,原使用Kufferath成形网,使用本实施例获得的造纸成形网后,成纸纸面质量提高,成纸更加均匀,细小纤维和填料留着率从原来的79.5%提高到83.6%,减少的助留剂的使用量;脱水能力提高,运行负载从原来的86%下降到83%;使用寿命从原来的65天提高到80天。The papermaking forming net obtained in this embodiment was assembled to the PM12 mesh of the three-layer netting machine of Nine Dragons Paper Co., Ltd., the vehicle speed was 1050 m/min, and the finished product was gray-white board paper. The original Kufferath forming net was used, and this embodiment was used. After the obtained paper forming fabric, the quality of the paper surface is improved, the paper formation is more uniform, the retention rate of fine fibers and fillers is increased from 79.5% to 83.6%, and the amount of retention aid is reduced; the dewatering capacity is improved, and the operation is performed. The load dropped from 86% to 83%; the service life increased from 65 days to 80 days.
将本实施例获得的造纸成形网装配至荣成纸业有限公司的三叠网纸机PM3B面网,车速850米/分钟,成品为箱板纸,原使用Huyck成形网,使用本实施例获得的造纸成形网后,细小纤维和填料留着率从原来的75.5%提高到78.5%;脱水能力提高,运行负载从原来的89%下降到85%;使用寿命从原来的70天提高到85天;网子在运行中延伸减少,纸机运行稳定性增强。The papermaking forming net obtained in the present embodiment was assembled to the PM3B surface mesh of the three-layer net paper machine of Rongcheng Paper Co., Ltd., the vehicle speed was 850 m/min, and the finished product was cardboard paper. The original Huyck forming net was used, and the obtained by the present example was obtained. After the paper forming fabric, the retention rate of fine fibers and fillers increased from 75.5% to 78.5%; the dewatering capacity increased, the running load decreased from 89% to 85%; the service life increased from 70 days to 85 days; The net is extended in operation and the paper machine runs stably.
在具体实施过程中,也可以使用面层经线为直径0.12-0.15mm的聚酯单丝,面层纬线为直径0.12-0.16mm的聚酯单丝;底层经线为直径0.18-0.24mm的聚酯单丝,底层纬线直径为0.32-0.38mm,材质为聚酯单丝,或交替使用的聚酯单丝和尼龙单丝;连接线为直径0.12-0.16mm的聚酯单丝或尼龙单丝;最后获得造纸成形网经纬线密度在58-62根/cm范围内,均可实现本发明之目的。In the specific implementation process, it is also possible to use a polyester monofilament having a diameter of 0.12-0.15 mm on the surface meridian, a polyester monofilament having a diameter of 0.12-0.16 mm on the surface layer, and a polyester having a diameter of 0.18-0.24 mm on the bottom meridian. Monofilament, the bottom weft diameter is 0.32-0.38mm, the material is polyester monofilament, or the alternately used polyester monofilament and nylon monofilament; the connecting line is polyester monofilament or nylon monofilament with a diameter of 0.12-0.16mm; Finally, it is possible to achieve the object of the present invention by obtaining a warp and weft density of the paper forming fabric in the range of 58-62 pieces/cm.
以上所述仅为本发明较佳实施例而已,并不用以限制本发明的权利范围,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modifications, equivalents, improvements, etc., which are included in the spirit and principles of the present invention, should be included in the present invention. Within the scope of protection of the invention.

Claims (4)

  1. 一种高速纸机用高耐磨造纸成形网,包括面层、连接线及底层,所述面层是由面经与面纬交错编织形成,底层是由底层经线与底层纬线交错编织形成,连接线为连接面层与底层的纬线,其特征在于:该造纸成形网以20根经线和60根纬线作为一个组织循环单元,其中,面层纬线、底层纬线与连接线三者交错配置;面层与底层的经线数量比为1∶1,纬线数量比为3∶2,连接线占纬线总数的1/3;所述经线为聚酯单丝,所述纬线为聚酯单丝或尼龙单丝。The invention relates to a high-abrasion papermaking forming net for high-speed paper machine, which comprises a surface layer, a connecting line and a bottom layer, wherein the surface layer is formed by interlacing the surface warp and the weft, and the bottom layer is formed by interlacing the bottom warp and the bottom weft. The line is a weft line connecting the surface layer and the bottom layer, wherein the paper forming network has 20 warp threads and 60 weft threads as a tissue circulation unit, wherein the surface layer weft line, the bottom layer weft line and the connecting line are alternately arranged; The ratio of the number of warp threads to the bottom layer is 1:1, the ratio of weft threads is 3:2, and the connecting line occupies 1/3 of the total number of weft threads; the warp threads are polyester monofilaments, and the weft threads are polyester monofilament or nylon monofilament .
  2. 根据权利要求1所述的一种高速纸机用高耐磨造纸成形网,其特征在于,面层经线为直径0.18-0.22mm的聚酯单丝,面层纬线为直径0.18-0.22mm的聚酯单丝;底层经线为直径0.27mm的聚酯单丝,底层纬线直径为0.40-0.50mm,材质为聚酯单丝,或交替使用的聚酯单丝和尼龙单丝;连接线为直径0.18-0.22mm的聚酯单丝或尼龙单丝;所述造纸成形网经线密度为45根/cm。The high abrasion resistant papermaking forming net for high speed paper machine according to claim 1, wherein the surface layer warp is a polyester monofilament having a diameter of 0.18-0.22 mm, and the surface layer weft is a polymer having a diameter of 0.18-0.22 mm. Ester monofilament; the bottom warp is polyester monofilament with a diameter of 0.27mm, the bottom weft diameter is 0.40-0.50mm, the material is polyester monofilament, or the alternately used polyester monofilament and nylon monofilament; the connecting line is 0.18 in diameter. - 0.22 mm polyester monofilament or nylon monofilament; the paper forming web has a warp density of 45 pieces/cm.
  3. 根据权利要求1所述的一种高速纸机用高耐磨造纸成形网,其特征在于,面层经线为直径0.12-0.15mm的聚酯单丝,面层纬线为直径0.12-0.16mm的聚酯单丝;底层经线为直径0.18-0.24mm的聚酯单丝,底层纬线直径为0.32-0.38mm,材质为聚酯单丝,或交替使用的聚酯单丝和尼龙单丝;连接线为直径0.12-0.16mm的聚酯单丝或尼龙单丝;所述造纸成形网经线密度为58-62根/cm。The high abrasion resistant papermaking forming wire for a high speed paper machine according to claim 1, wherein the surface layer warp is a polyester monofilament having a diameter of 0.12-0.15 mm, and the surface layer weft is a polymer having a diameter of 0.12-0.16 mm. Ester monofilament; the bottom warp is a polyester monofilament with a diameter of 0.18-0.24 mm, the bottom weft diameter is 0.32-0.38 mm, the material is polyester monofilament, or the alternating polyester monofilament and nylon monofilament; the connecting line is A polyester monofilament or a nylon monofilament having a diameter of 0.12 to 0.16 mm; the paper forming web has a warp density of 58-62 pieces/cm.
  4. 根据权利要求3所述的一种高速纸机用高耐磨造纸成形网,其特征在于,面层经线为直径0.14mm的聚酯单丝,面层纬线为直径0.15mm的聚酯单丝;底层经线为直径0.20mm的聚酯单丝,底层纬线直径为0.35mm,材质为交替使用的聚酯单丝和尼龙单丝;连接线为直径0.15mm的尼龙单丝;所述造纸成形网经线密度为60根/cm。 The high abrasion resistant papermaking forming net for high speed paper machine according to claim 3, wherein the surface layer warp is a polyester monofilament having a diameter of 0.14 mm, and the surface layer weft is a polyester monofilament having a diameter of 0.15 mm; The bottom meridian is a polyester monofilament having a diameter of 0.20 mm, and the bottom weft has a diameter of 0.35 mm, and is made of alternating polyester monofilament and nylon monofilament; the connecting wire is a nylon monofilament having a diameter of 0.15 mm; and the paper forming forming warp The density is 60 / cm.
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