CN203866634U - 24-heddle composite fiber polyester three-layer papermaking mesh - Google Patents
24-heddle composite fiber polyester three-layer papermaking mesh Download PDFInfo
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- CN203866634U CN203866634U CN201420157107.2U CN201420157107U CN203866634U CN 203866634 U CN203866634 U CN 203866634U CN 201420157107 U CN201420157107 U CN 201420157107U CN 203866634 U CN203866634 U CN 203866634U
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- 229920000728 polyester Polymers 0.000 title claims abstract description 106
- 239000000835 fiber Substances 0.000 title claims abstract description 46
- 239000002131 composite material Substances 0.000 title claims abstract description 35
- 239000004677 Nylon Substances 0.000 claims abstract description 32
- 229920001778 nylon Polymers 0.000 claims abstract description 32
- 238000009941 weaving Methods 0.000 claims abstract description 13
- 238000009954 braiding Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 230000008520 organization Effects 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 8
- 239000004744 fabric Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 238000005299 abrasion Methods 0.000 abstract description 4
- 239000000945 filler Substances 0.000 abstract description 4
- 230000014759 maintenance of location Effects 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 91
- 230000018044 dehydration Effects 0.000 description 9
- 238000006297 dehydration reaction Methods 0.000 description 9
- 238000005259 measurement Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 230000035699 permeability Effects 0.000 description 6
- 230000003319 supportive effect Effects 0.000 description 6
- 239000002344 surface layer Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000000926 separation method Methods 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 230000004087 circulation Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Woven Fabrics (AREA)
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Abstract
The utility model discloses a 24-heddle composite fiber polyester three-layer papermaking mesh. The 24-heddle composite fiber polyester three-layer papermaking mesh is an integral composite mixed fabric formed by interweaving polyester or nylon monofilaments through twenty-four heddle frames. The 24-heddle composite fiber polyester three-layer papermaking mesh comprises a paper forming layer, a middle connection layer and a machine layer all of which are different in weaving structure, the paper forming layer is of a 1/1 plain weaving method, the machine layer is of a 6-heddle weaving method, and the middle connection layer comprises a pair of connection wefts for connecting the paper forming layer and the machine layer. As the paper forming layer is of the 1/1 plain weaving method, the fiber supporting index is increased, mesh openings are even and smooth, the fiber and filler retention of paper is improved, paper sheets are formed evenly, the paper sheets can be stripped from the mesh easily, and the formed paper is flatter; the paper forming layer and the machine layer are connected through the pair of connection wefts and are combined firmly up and down. The machine layer is of the 6-heddle weaving method, so that the span of the wefts of the machine layer is increased, the abrasion resistance of the forming mesh is improved, and the service life of the forming mesh is longer.
Description
Technical field
The utility model relates to the wet end of paper machine, is specifically that one is applied in paper machine wet end, plays a kind of gauze equipment of paper sheet formation and dehydration and 24 combines composite fibre polyester three-layer paper making net.
Background technology
Paper making forming net is the important shaping of paper machine wet end and dehydrating material, although existing paper making forming net can complete paper sheet formation and dehydration task substantially, but its weak point is that existing paper making forming net paper forming layer is uneven, fiber support index is not high, cause into paper surface wire mark obvious, make fiber and the filler retention of paper not high, paper sheet formation is irregular, page is difficult for peeling off from network, the inadaptable needs of producing high-grade paper using.And adhesion weakness between the paper forming layer of existing paper making forming net and machine level, easily producing interlaminar separation and relative displacement, the ABRASION RESISTANCE of machine level and paper machine contact-making surface is inadequate, causes the service life of paper making forming net shorter.
Utility model content
For overcoming the deficiencies in the prior art, the utility model provides that a kind of paper forming layer planarization is good, interlayer firm binding force, machine level are wear-resisting, long service life 24 combine composite fibre polyester three-layer paper making nets.
The technical scheme that the utility model is taked is: a kind of 24 combine composite fibre polyester three-layer paper making net, for the compound intertexture of entirety that adopts 24 heald frames that polyester or nylon monofilament are interwoven, comprise paper forming layer, three layers of different weaving structure of intermediate connecting layer and machine level, its minimum organization unit is made up of as parallel as warp and 72 polyester or nylon monofilament 24 monofilament polyesters, wherein said paper forming layer adopts 1/1 plain weave weave, described machine level adopts 6 to combine braiding weave, described intermediate connecting layer comprises a pair of connection parallel, wherein one interweaves with the warp of paper forming layer, the warp of another root and machine level interweaves, paper forming layer and machine level are coupled together.
As the preferred technical scheme of the utility model, described paper forming layer is 1:1 with the warp radical ratio of machine level.
As the preferred technical scheme of the utility model, described paper forming layer is 3:2 with the parallel radical ratio of machine level.
As the preferred technical scheme of the utility model, the parallel radical of described intermediate connecting layer accounts for 2/6 of total parallel radical.
As the preferred technical scheme of the utility model, in described paper forming layer, be 0.18-0.24mm through linear diameter; Parallel diameter is 0.18-0.24mm; Material adopts whole polyester monofilament; In machine level, warp adopts monofilament polyester, is 0.25-0.30mm through linear diameter, and parallel diameter is 0.38-0.50mm, and it is that monofilament polyester or a monofilament polyester and a nylon monofilament are used alternatingly entirely that parallel adopts; Connection parallel diameter in intermediate connecting layer is 0.18-0.24mm, and material adopts whole polyester monofilament or full nylon monofilament; Described 24 comprehensive composite fibre polyester three-layer paper making net finished product warp density are 40-48 root/cm.
As the preferred technical scheme of the utility model, in described paper forming layer, be 0.12-0.15mm through linear diameter; Parallel diameter is 0.12-0.15mm; Material adopts whole polyester monofilament; In machine level, warp adopts monofilament polyester, is 0.18-0.22mm through linear diameter, and parallel diameter is 0.22-0.30mm, and it is that monofilament polyester or a monofilament polyester and a nylon monofilament are used alternatingly entirely that parallel adopts; The parallel of binding certainly diameter in intermediate connecting layer is 0.12-0.15mm, and material adopts whole polyester monofilament or full nylon monofilament; Described 24 comprehensive composite three-layer papermaking wire-cloth finished product warp density are 54-60 root/cm.
Of the present utility model 24 combine composite fibre polyester three-layer paper making net, because paper forming layer adopts 1/1 plain weave weave, fiber support index are improved, mesh evenly, smoothly, improves the fiber of paper and filler retention, and paper sheet formation is even, page is easily peeled off from network, becomes paper more smooth; With a pair of connection parallel, by this two-layer linking together, levels is in conjunction with more firm.Machine level adopts 6 to combine braiding weave, has increased the span of machine level parallel, the ABRASION RESISTANCE of forming net is improved, longer service life.
Brief description of the drawings
Fig. 1 is that minimum organization unit of the present utility model is weaved reticulate pattern figure, by 24 monofilament polyesters as warp, 72 polyester or nylon monofilament are as parallel, white represents that parallel is below warp, black and grey represent that parallel is on warp, 6 one circulations from top to bottom, and the 1st, 3 is paper forming layer parallel, 2nd, 5 is machine level parallel, and the 4th and the 6th is intermediate connecting layer parallel.
Fig. 2-Fig. 7 is 24 warps of the utility model and 72 parallels, and longitude and latitude substep is weaved graph of a relation, and the stain in figure represents the cross section of 24 warps, and the broken line in figure represents parallel, and indicates the numbering of 72 parallels.
Fig. 2 is that the longitude and latitude substep of 24 warps and 1-12 root parallel is weaved graph of a relation.
Fig. 3 is that the longitude and latitude substep of 24 warps and 13-24 root parallel is weaved graph of a relation.
Fig. 4 is that the longitude and latitude substep of 24 warps and 25-36 root parallel is weaved graph of a relation.
Fig. 5 is that the longitude and latitude substep of 24 warps and 37-48 root parallel is weaved graph of a relation.
Fig. 6 is that the longitude and latitude substep of 24 warps and 49-60 root parallel is weaved graph of a relation.
Fig. 7 is that the longitude and latitude substep of 24 warps and 61-72 root parallel is weaved graph of a relation.
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is done further and illustrated.
Detailed description of the invention
embodiment 1
Referring to Fig. 1-7, this 24 comprehensive composite fibre polyester three-layer paper making net is thick order papermaking wire-cloth, adopt 24 heald frames polyester or nylon monofilament to be woven into paper forming layer, intermediate connecting layer and three layers of different weaving structure of machine level and to connect into the compound intertexture of entirety, its minimum organization unit is made up of as parallel as warp and 72 polyester or nylon monofilament 24 monofilament polyesters, wherein paper forming layer with the warp radical of machine level than being 1:1; Parallel radical is than being 3:2; The parallel radical of intermediate connecting layer accounts for 2/6 of total parallel number; In paper forming layer, warp adopts monofilament polyester, is 0.18mm through linear diameter; Parallel adopts monofilament polyester, and parallel diameter is 0.18mm, adopts 1/1 plain weave weave; The connection parallel of intermediate connecting layer both with paper forming layer in warp interweave paper played a supportive role, interweave and play the effect that is stitched into ply of paper and machine level with the warp of machine level again, connecting parallel diameter is 0.18mm, adopts whole polyester monofilament; In machine level, warp adopts monofilament polyester, is 0.25mm through linear diameter, and parallel adopts polyester and nylon monofilament to be used alternatingly, and parallel diameter is 0.38mm, adopts 6 to combine braiding weave; This 24 warp density of combining composite fibre polyester three-layer paper making net finished product is 48/cm.
The measurement data of embodiment 1 forming net:
Forming net thickness | 1.30mm |
Fiber support index (FSI) | 122 |
The strong point (SP) | 576 |
Dehydration index (DI) | 24.4 |
Surface layer percent opening (SOA) | 32.3% |
Air permeability | 400 CFM |
The measurements and calculations of above data have adopted the method in GB/T 24290-2009 " paper making forming net, dry net measuring method " completely.Wherein fiber support index is higher, and the strong point increases, and illustrates that fiber and the filler retention of this 24 comprehensive composite fibre polyester three-layer paper making net to paper improves, and becomes paper surface wire mark to greatly reduce, and paper sheet formation is more even; Dehydration index is higher, and Air permenbility increases, and illustrates that this 24 comprehensive composite fibre polyester three-layer paper making net improves the water separation capability of paper; The increase of forming net thickness and machine level parallel diameter, illustrates that this 24 ABRASION RESISTANCE of combining composite fibre polyester three-layer paper making net increases, and extend the service life on paper machine.
embodiment 2
Referring to Fig. 1-7, this 24 comprehensive composite fibre polyester three-layer paper making net is thick order papermaking wire-cloth, adopt 24 heald frames polyester or nylon monofilament to be woven into paper forming layer, intermediate connecting layer and three layers of different weaving structure of machine level and to connect into the compound intertexture of entirety, its minimum organization unit is made up of as parallel as warp and 72 polyester or nylon monofilament 24 monofilament polyesters, wherein paper forming layer with the warp radical of machine level than being 1:1; Parallel radical is than being 3:2; The parallel radical of intermediate connecting layer accounts for 2/6 of total parallel number; In paper forming layer, warp adopts monofilament polyester, is 0.24mm through linear diameter; Parallel adopts monofilament polyester, and parallel diameter is 0.24mm, adopts 1/1 plain weave weave; The connection parallel of intermediate connecting layer both with paper forming layer in warp interweave paper played a supportive role, interweave and play the effect that is stitched into ply of paper and machine level with the warp of machine level again, connecting parallel diameter is 0.24mm, adopts full nylon monofilament; In machine level described above, warp adopts monofilament polyester, is 0.30mm through linear diameter, and parallel adopts whole polyester monofilament, and parallel diameter is 0.50mm, adopts 6 to combine braiding weave; This 24 warp density of combining composite three-layer papermaking wire-cloth finished product is 40/cm.
The measurement data of embodiment 2 forming nets:
Forming net thickness | 1.42mm |
Fiber support index (FSI) | 105 |
The strong point (SP) | 420 |
Dehydration index (DI) | 25.1 |
Surface layer percent opening (SOA) | 25.8% |
Air permeability | 470 CFM |
embodiment 3
Referring to Fig. 1-7, this 24 comprehensive composite fibre polyester three-layer paper making net is thick order papermaking wire-cloth, adopt 24 heald frames polyester or nylon monofilament to be woven into paper forming layer, intermediate connecting layer and three layers of different weaving structure of machine level and to connect into the compound intertexture of entirety, its minimum organization unit is made up of as parallel as warp and 72 polyester or nylon monofilament 24 monofilament polyesters, wherein paper forming layer with the warp radical of machine level than being 1:1; Parallel radical is than being 3:2; The parallel radical of intermediate connecting layer accounts for 2/6 of total parallel number; In paper forming layer, warp adopts monofilament polyester, is 0.21mm through linear diameter; Parallel adopts monofilament polyester, and parallel diameter is 0.21mm, adopts 1/1 plain weave weave; Simultaneously the connection parallel of intermediate connecting layer both with paper forming layer in warp interweave paper played a supportive role, with the effect of the synthetic ply of paper of machine level warp weave bead with machine level, connecting parallel diameter is 0.21mm, employing whole polyester monofilament again; In machine level described above, warp adopts monofilament polyester, is 0.27mm through linear diameter, and parallel adopts whole polyester monofilament, and parallel diameter is 0.44mm, adopts 6 to combine braiding weave; This 24 warp density of combining composite fibre polyester three-layer paper making net finished product is 44/cm.
The measurement data of embodiment 3 forming nets:
Forming net thickness | 1.37mm |
Fiber support index (FSI) | 108 |
The strong point (SP) | 462 |
Dehydration index (DI) | 24.8 |
Surface layer percent opening (SOA) | 30.1% |
Air permeability | 465 CFM |
embodiment 4
Referring to Fig. 1-7, this 24 comprehensive composite fibre polyester three-layer paper making net is detailed catalogue papermaking wire-cloth, adopt 24 heald frames polyester or nylon monofilament to be woven into paper forming layer, intermediate connecting layer and three layers of different weaving structure of machine level and to connect into the compound intertexture of entirety, its minimum organization unit is made up of as parallel as warp and 72 polyester or nylon monofilament 24 monofilament polyesters, wherein paper forming layer with the warp radical of machine level than being 1:1; Parallel radical is than being 3:2; The parallel radical of intermediate connecting layer accounts for 2/6 of total parallel number; In paper forming layer, warp adopts monofilament polyester, is 0.12mm through linear diameter; Parallel adopts monofilament polyester, and parallel diameter is 0.12mm, adopts 1/1 plain weave weave; The connection parallel of intermediate connecting layer both with paper forming layer in warp interweave paper played a supportive role, interweave and play the effect that is stitched into ply of paper and machine level with the warp of machine level again, connecting parallel diameter is 0.12mm, adopts full nylon monofilament; In machine level described above, warp adopts monofilament polyester, is 0.18mm through linear diameter, and parallel adopts polyester and nylon monofilament to be used alternatingly, and parallel diameter is 0.22mm, adopts 6 to combine braiding weave; This 24 warp density of combining composite fibre polyester three-layer paper making net finished product is 60/cm.
The measurement data of embodiment 4 forming nets:
Forming net thickness | 0.72mm |
Fiber support index (FSI) | 193 |
The strong point (SP) | 1260 |
Dehydration index (DI) | 35.2 |
Surface layer percent opening (SOA) | 31.7% |
Air permeability | 330 CFM |
embodiment 5
Referring to Fig. 1-7, this 24 comprehensive composite fibre polyester three-layer paper making net is detailed catalogue papermaking wire-cloth, adopt 24 heald frames polyester or nylon monofilament to be woven into paper forming layer, intermediate connecting layer and three layers of different weaving structure of machine level and to connect into the compound intertexture of entirety, its minimum organization unit is made up of as parallel as warp and 72 polyester or nylon monofilament 24 monofilament polyesters, wherein paper forming layer with the warp radical of machine level than being 1:1; Parallel radical is than being 3:2; The parallel radical of intermediate connecting layer accounts for 2/6 of total parallel number; In paper forming layer, warp adopts monofilament polyester, is 0.15mm through linear diameter; Parallel adopts monofilament polyester, and parallel diameter is 0.15mm, adopts 1/1 plain weave weave; The connection parallel of intermediate connecting layer both with paper forming layer in warp interweave paper played a supportive role, interweave and play the effect that is stitched into ply of paper and machine level with the warp of machine level again, connecting parallel diameter is 0.15mm, adopts whole polyester monofilament; In machine level described above, warp adopts monofilament polyester, is 0.22mm through linear diameter, and parallel adopts whole polyester monofilament, and parallel diameter is 0.30mm, adopts 6 to combine braiding weave; This 24 warp density of combining composite fibre polyester three-layer paper making net finished product is 54/cm.
The measurement data of embodiment 5 forming nets:
Forming net thickness | 0.78mm |
Fiber support index (FSI) | 168 |
The strong point (SP) | 972 |
Dehydration index (DI) | 32.9 |
Surface layer percent opening (SOA) | 27.4% |
Air permeability | 360 CFM |
embodiment 6
Referring to Fig. 1-7, this 24 comprehensive composite fibre polyester three-layer paper making net is detailed catalogue papermaking wire-cloth, adopt 24 heald frames polyester or nylon monofilament to be woven into paper forming layer, intermediate connecting layer and three layers of different weaving structure of machine level and to connect into the compound intertexture of entirety, its minimum organization unit is made up of as parallel as warp and 72 polyester or nylon monofilament 24 monofilament polyesters, wherein paper forming layer with the warp radical of machine level than being 1:1; Parallel radical is than being 3:2; The parallel radical of intermediate connecting layer accounts for 2/6 of total parallel number; In paper forming layer, warp adopts monofilament polyester, is 0.13mm through linear diameter; Parallel adopts monofilament polyester, and parallel diameter is 0.13mm, adopts 1/1 plain weave weave; The connection parallel of intermediate connecting layer both with paper forming layer in warp interweave paper played a supportive role, interweave and play the effect that is stitched into ply of paper and machine level with the warp of machine level again, connecting parallel diameter is 0.13mm, adopts full nylon monofilament; In machine level described above, warp adopts monofilament polyester, is 0.20mm through linear diameter, and parallel adopts polyester and nylon monofilament to be used alternatingly, and parallel diameter is 0.26mm, adopts 6 to combine braiding weave; This 24 warp density of combining composite fibre polyester three-layer paper making net finished product is 57/cm.
The measurement data of embodiment 6 forming nets:
Forming net thickness | 0.75mm |
Fiber support index (FSI) | 175 |
The strong point (SP) | 1069 |
Dehydration index (DI) | 32.4 |
Surface layer percent opening (SOA) | 32.3% |
Air permeability | 340 CFM |
Claims (6)
1. combine composite fibre polyester three-layer paper making net for one kind 24, for the compound intertexture of entirety that adopts 24 heald frames that polyester or nylon monofilament are interwoven, comprise paper forming layer, three layers of different weaving structure of intermediate connecting layer and machine level, its minimum organization unit is made up of as parallel as warp and 72 polyester or nylon monofilament 24 monofilament polyesters, wherein said paper forming layer adopts 1/1 plain weave weave, described machine level adopts 6 to combine braiding weave, described intermediate connecting layer comprises a pair of connection parallel, wherein one interweaves with the warp of paper forming layer, the warp of another root and machine level interweaves, paper forming layer and machine level are coupled together.
2. according to claim 1 24 combine composite fibre polyester three-layer paper making net, it is characterized in that: described paper forming layer is 1:1 with the warp radical ratio of machine level.
3. according to claim 2 24 combine composite fibre polyester three-layer paper making net, it is characterized in that: described paper forming layer is 3:2 with the parallel radical ratio of machine level.
4. according to claim 3 24 combine composite fibre polyester three-layer paper making net, it is characterized in that: the parallel radical of described intermediate connecting layer accounts for 2/6 of total parallel radical.
5. according to claim 4 24 combine composite fibre polyester three-layer paper making net, it is characterized in that: in described paper forming layer, be 0.18-0.24mm through linear diameter; Parallel diameter is 0.18-0.24mm; Material adopts whole polyester monofilament; In machine level, warp adopts monofilament polyester, is 0.25-0.30mm through linear diameter, and parallel diameter is 0.38---0.50mm, and it is that monofilament polyester or a monofilament polyester and a nylon monofilament are used alternatingly entirely that parallel adopts; Connection parallel diameter in intermediate connecting layer is 0.18-0.24mm, and material adopts whole polyester monofilament or full nylon monofilament; Described 24 comprehensive composite fibre polyester three-layer paper making net finished product warp density are 40-48 root/cm.
6. according to claim 4 24 combine composite fibre polyester three-layer paper making net, it is characterized in that: in described paper forming layer, be 0.12-0.15mm through linear diameter; Parallel diameter is 0.12-0.15mm; Material adopts whole polyester monofilament; In machine level, warp adopts monofilament polyester, is 0.18-0.22mm through linear diameter, and parallel diameter is 0.22-0.30mm, and it is that monofilament polyester or a monofilament polyester and a nylon monofilament are used alternatingly entirely that parallel adopts; The parallel of binding certainly diameter in intermediate connecting layer is 0.12-0.15mm, and material adopts whole polyester monofilament or full nylon monofilament; Described 24 comprehensive composite fibre polyester three-layer paper making net finished product warp density are 54-60 root/cm.
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CN201420157107.2U CN203866634U (en) | 2014-04-02 | 2014-04-02 | 24-heddle composite fiber polyester three-layer papermaking mesh |
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CN201420157107.2U CN203866634U (en) | 2014-04-02 | 2014-04-02 | 24-heddle composite fiber polyester three-layer papermaking mesh |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103866598A (en) * | 2014-04-02 | 2014-06-18 | 江苏金呢工程织物股份有限公司 | Twenty-four- heald composite fiber polyester three-layer papermaking net |
CN106245403A (en) * | 2016-08-24 | 2016-12-21 | 四川环龙技术织物有限公司 | A kind of composite fibre polyester multilayer wire structure |
-
2014
- 2014-04-02 CN CN201420157107.2U patent/CN203866634U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103866598A (en) * | 2014-04-02 | 2014-06-18 | 江苏金呢工程织物股份有限公司 | Twenty-four- heald composite fiber polyester three-layer papermaking net |
CN106245403A (en) * | 2016-08-24 | 2016-12-21 | 四川环龙技术织物有限公司 | A kind of composite fibre polyester multilayer wire structure |
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