CN103882755A - High-speed wide 16-heald mesh-mark-free three-layer paper making mesh - Google Patents
High-speed wide 16-heald mesh-mark-free three-layer paper making mesh Download PDFInfo
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- CN103882755A CN103882755A CN201410130308.8A CN201410130308A CN103882755A CN 103882755 A CN103882755 A CN 103882755A CN 201410130308 A CN201410130308 A CN 201410130308A CN 103882755 A CN103882755 A CN 103882755A
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Abstract
The invention discloses a high-speed wide 16-heald mesh-mark-free three-layer paper making mesh. The high-speed wide 16-heald mesh-mark-free three-layer paper making mesh is integrated composite intertexture which is formed by interweaving polyester or nylon monofilaments through 16 heald frames, and the high-speed wide 16-heald mesh-mark-free three-layer paper making mesh comprises the three different woven structures of a finished paper layer, a middle connecting layer and a machine layer. A 1/1 plain weaving method is adopted by the finished paper layer, an eight-heald weaving method is adopted by the machine layer, the middle connecting layer comprises a pair of connecting weft yarns, and the finished paper layer and the machine layer are connected. Due to the fact that the 1/1 plain weaving method is adopted by the finished paper layer, the fiber supporting index is improved, meshes are even and smooth, the fiber and packing retention of paper is improved, paper forming is even, the paper can be separated from the mesh easily, and the finished paper is smoother. The connecting weft yarns are used for being connected with the two layers, and the upper layer and the lower layer are combined more firmly. The eight-heald weaving method is adopted by the machine layer, the span of the weft yarns of the machine layer is increased, the abrasion resistance of the forming mesh is improved, and the service life is longer.
Description
Technical field
The present invention relates to the wet end of paper machine, is specifically that one is applied in paper machine wet end, and a kind of gauze equipment that plays paper sheet formation and dehydration is that high-speed broad-width 16 is combined without wire mark paper making three layer net.
Background technology
Paper making forming net is the important shaping of paper machine wet end and dehydrating material, although existing paper making forming net can complete paper sheet formation and dehydration task substantially, but its weak point is existing paper making forming net becomes that paper layer is uneven, fiber support index is not high, cause into paper surface wire mark obvious, make fiber and the filler retention of paper not high, paper sheet formation is irregular, page is difficult for peeling off from network, the inadaptable needs of producing high-grade paper using.And adhesion weakness between the paper forming layer of existing paper making forming net and machine level, easily producing interlaminar separation and relative displacement, the ABRASION RESISTANCE of machine level and paper machine contact-making surface is inadequate, causes the service life of paper making forming net shorter.CN2923792Y discloses a kind of reinforced fiber double-function filling-weft polyester three-layer formation net, this forming net adopts 16 comprehensive weaving, its paper forming layer weaves with flat weaving method, machine level is to combine interweave method braiding of satin weave, but being connected between the paper forming layer of this net and machine level is still stable not, warp and parallel diameter that paper forming layer adopts are thicker, still can leave paper trace on paper, and the ABRASION RESISTANCE of machine level is also inadequate.
Summary of the invention
For overcoming the deficiencies in the prior art, the invention provides that a kind of paper forming layer planarization is good, interlayer firm binding force, machine level high-speed broad-width 16 wear-resisting, long service life combine without wire mark paper making three layer net.
The technical scheme that the present invention takes is: a kind of high-speed broad-width 16 is combined without wire mark paper making three layer net, for the compound intertexture of entirety that adopts 16 heald frames that polyester or nylon monofilament are interwoven, comprise paper forming layer, three layers of different weaving structure of intermediate connecting layer and machine level, its minimum organization unit is made up of as parallel as warp and 48 polyester or nylon monofilament 16 monofilament polyesters, wherein said paper forming layer adopts 1/1 plain weave weave, described machine level adopts 8 to combine braiding weave, described intermediate connecting layer comprises a pair of connection parallel, wherein one interweaves with the warp of paper forming layer, the warp of another root and machine level interweaves, paper forming layer and machine level are coupled together.
As the preferred technical scheme of the present invention, described paper forming layer is 1:1 with the warp radical ratio of machine level.
As the preferred technical scheme of the present invention, described paper forming layer is 3:2 with the parallel radical ratio of machine level.
As the preferred technical scheme of the present invention, the parallel radical of described intermediate connecting layer accounts for 2/6 of total parallel radical.
As the preferred technical scheme of the present invention, in described paper forming layer, be 0.18-0.24mm through linear diameter, parallel diameter is 0.18-0.24mm, material all adopts monofilament polyester; In described machine level, warp adopts monofilament polyester, is 0.25-0.30mm through linear diameter, and parallel diameter is 0.38-0.55mm, and it is that monofilament polyester or a monofilament polyester and a nylon monofilament are used alternatingly entirely that parallel adopts; The parallel of binding certainly diameter in intermediate connecting layer is 0.18-0.24mm, and material adopts monofilament polyester or nylon monofilament; It is 38-44 root/cm without wire mark paper making three layer net finished product warp density that described high-speed broad-width 16 is combined.
As the preferred technical scheme of the present invention, in described paper forming layer, be 0.12-0.15mm through linear diameter; Parallel diameter is 0.14-0.18mm; Material all adopts monofilament polyester; In machine level, warp adopts monofilament polyester, is 0.20-0.25mm through linear diameter, and parallel diameter is 0.35-0.40mm, and it is that monofilament polyester or a monofilament polyester and a nylon monofilament are used alternatingly entirely that parallel adopts; The parallel of binding certainly diameter in intermediate connecting layer is 0.14-0.18mm, and material adopts monofilament polyester or nylon monofilament; It is 54-60 root/cm without wire mark paper making three layer net finished product warp density that described high-speed broad-width 16 is combined.
High-speed broad-width 16 of the present invention is combined without wire mark paper making three layer net, because paper forming layer adopts 1/1 plain weave weave, fiber support index is improved, mesh evenly, smoothly, improves the fiber of paper and filler retention, and paper sheet formation is even, page is easily peeled off from network, becomes paper more smooth; With " a pair of connection " parallel, by this two-layer linking together, levels is in conjunction with more firm.Machine level adopts 8 to combine braiding weave, has increased the span of machine level parallel, the ABRASION RESISTANCE of forming net is improved, longer service life.
Brief description of the drawings
Fig. 1 is that minimum organization unit of the present invention is weaved reticulate pattern figure, by 16 monofilament polyesters as warp, 48 polyester or nylon monofilament are as parallel, white represents that parallel is below warp, black and grey represent that parallel is on warp, 6 one circulations from top to bottom, and the 1st, 3 is paper forming layer parallel, 2nd, 5 is machine level parallel, and the 4th and the 6th is intermediate connecting layer parallel.
Fig. 2-Fig. 5 is 16 warps of the present invention and 48 parallels, and longitude and latitude substep is weaved graph of a relation, and the stain in figure represents the cross section of 16 warps, and the broken line in figure represents parallel, and indicates the numbering of 48 parallels.
Fig. 2 is that the longitude and latitude substep of 16 warps and 1-12 root parallel is weaved graph of a relation.
Fig. 3 is that the longitude and latitude substep of 16 warps and 13-24 root parallel is weaved graph of a relation.
Fig. 4 is that the longitude and latitude substep of 16 warps and 25-36 root parallel is weaved graph of a relation.
Fig. 5 is that the longitude and latitude substep of 16 warps and 37-48 root parallel is weaved graph of a relation.
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is done further and illustrated.
Detailed description of the invention
embodiment 1
Referring to Fig. 1-5, it is thick order papermaking wire-cloth without wire mark paper making three layer net that this high-speed broad-width 16 is combined, adopt 16 heald frames polyester or nylon monofilament to be woven into paper forming layer, intermediate connecting layer and three layers of different weaving structure of machine level and to connect into the compound intertexture of entirety, its minimum organization unit is made up of as parallel as warp and 48 polyester or nylon monofilament 16 monofilament polyesters, wherein paper forming layer with the warp radical of machine level than being 1:1; Parallel radical is than being 3:2; The parallel radical of intermediate connecting layer accounts for 2/6 of total parallel number; In paper forming layer, warp adopts monofilament polyester, is 0.18 through linear diameter; Parallel adopts monofilament polyester, and parallel diameter is 0.18mm, adopts 1/1 plain weave weave; The connection parallel of intermediate connecting layer both with paper forming layer in warp interweave paper played a supportive role, interweave and play the effect that is stitched into ply of paper and machine level with the warp of machine level again, connecting parallel diameter is 0.18mm, adopts nylon monofilament; In machine level, warp adopts monofilament polyester, is 0.25mm through linear diameter, and parallel adopts a monofilament polyester and a nylon monofilament to be used alternatingly, and parallel diameter is 0.38mm, adopts 8 to combine braiding weave; It is 44/cm without the warp density of wire mark paper making three layer net finished product that this high-speed broad-width 16 is combined.
The measurement data of embodiment 1 forming net:
embodiment 2
Referring to Fig. 1-5, it is thick order papermaking wire-cloth without wire mark paper making three layer net that this high-speed broad-width 16 is combined, adopt 16 heald frames polyester or nylon monofilament to be woven into paper forming layer, intermediate connecting layer and three layers of different weaving structure of machine level and to connect into the compound intertexture of entirety, its minimum organization unit is made up of as parallel as warp and 48 polyester or nylon monofilament 16 monofilament polyesters, wherein paper forming layer with the warp radical of machine level than being 1:1; Parallel radical is than being 3:2; The parallel radical of intermediate connecting layer accounts for 2/6 of total parallel number; In paper forming layer, warp adopts monofilament polyester, is 0.24mm through linear diameter; Parallel adopts monofilament polyester, and parallel diameter is 0.24mm, adopts 1/1 plain weave weave; The connection parallel of intermediate connecting layer both with paper forming layer in warp interweave paper played a supportive role, interweave and play the effect that is stitched into ply of paper and machine level with the warp of machine level again, connecting parallel diameter is 0.24mm, adopts monofilament polyester; In machine level, warp adopts monofilament polyester, is 0.30mm through linear diameter, and it is monofilament polyester that parallel adopts entirely, and parallel diameter is 0.50mm, adopts 8 to combine braiding weave; It is 38/cm without the warp density of wire mark paper making three layer net finished product that this high-speed broad-width 16 is combined.
The measurement data of embodiment 2 forming nets:
embodiment 3
Referring to Fig. 1-5, it is thick order papermaking wire-cloth without wire mark paper making three layer net that this high-speed broad-width 16 is combined, adopt 16 heald frames polyester or nylon monofilament to be woven into paper forming layer, intermediate connecting layer and three layers of different weaving structure of machine level and to connect into the compound intertexture of entirety, its minimum organization unit is made up of as parallel as warp and 48 polyester or nylon monofilament 16 monofilament polyesters, wherein paper forming layer with the warp radical of machine level than being 1:1; Parallel radical is than being 3:2; The parallel radical of intermediate connecting layer accounts for 2/6 of total parallel number; In paper forming layer, warp adopts monofilament polyester, is 0.21mm through linear diameter; Parallel adopts monofilament polyester, and parallel diameter is 0.21mm, adopts 1/1 plain weave weave; The connection parallel of intermediate connecting layer both with paper forming layer in warp interweave paper played a supportive role, interweave and play the effect that is stitched into ply of paper and machine level with the warp of machine level again, connecting parallel diameter is 0.21mm, adopts nylon monofilament; In machine level, warp adopts monofilament polyester, is 0.27mm through linear diameter, and parallel adopts a monofilament polyester and a nylon monofilament to be used alternatingly, and parallel diameter is 0.44mm, adopts 8 to combine braiding weave; It is 41/cm without the warp density of wire mark paper making three layer net finished product that this high-speed broad-width 16 is combined.
The measurement data of embodiment 3 forming nets:
embodiment 4
Referring to Fig. 1-5, it is detailed catalogue papermaking wire-cloth without wire mark paper making three layer net that this high-speed broad-width 16 is combined, adopt 16 heald frames polyester or nylon monofilament to be woven into paper forming layer, intermediate connecting layer and three layers of different weaving structure of machine level and to connect into the compound intertexture of entirety, its minimum organization unit is made up of as parallel as warp and 48 polyester or nylon monofilament 16 monofilament polyesters, wherein paper forming layer with the warp radical of machine level than being 1:1; Parallel radical is than being 3:2; The parallel radical of intermediate connecting layer accounts for 2/6 of total parallel number; In paper forming layer, warp adopts monofilament polyester, is 0.12mm through linear diameter; Parallel adopts monofilament polyester, and parallel diameter is 0.14mm, adopts 1/1 plain weave weave; The connection parallel of intermediate connecting layer both with paper forming layer in warp interweave paper played a supportive role, interweave and play the effect that is stitched into ply of paper and machine level with the warp of machine level again, connecting parallel diameter is 0.14mm, adopts monofilament polyester; In machine level described above, warp adopts monofilament polyester, is 0.20mm through linear diameter, and parallel adopts a monofilament polyester and a nylon monofilament to be used alternatingly, and parallel diameter is 0.35mm, adopts 8 to combine braiding weave; It is 60/cm without the warp density of wire mark paper making three layer net finished product that this high-speed broad-width 16 is combined.
The measurement data of embodiment 4 forming nets:
embodiment 5
Referring to Fig. 1-5, it is detailed catalogue papermaking wire-cloth without wire mark paper making three layer net that this high-speed broad-width 16 is combined, adopt 16 heald frames polyester or nylon monofilament to be woven into paper forming layer, intermediate connecting layer and three layers of different weaving structure of machine level and to connect into the compound intertexture of entirety, its minimum organization unit is made up of as parallel as warp and 48 polyester or nylon monofilament 16 monofilament polyesters, wherein paper forming layer with the warp radical of machine level than being 1:1; Parallel radical is than being 3:2; The parallel radical of intermediate connecting layer accounts for 2/6 of total parallel number; In paper forming layer, warp adopts monofilament polyester, is 0.15mm through linear diameter; Parallel adopts monofilament polyester, and parallel diameter is 0.18mm, adopts 1/1 plain weave weave; The connection parallel of intermediate connecting layer both with paper forming layer in warp interweave paper played a supportive role, interweave and play the effect that is stitched into ply of paper and machine level with the warp of machine level again, connecting parallel diameter is 0.18mm, adopts nylon monofilament; In machine level described above, warp adopts monofilament polyester, is 0.25mm through linear diameter, and it is monofilament polyester that parallel adopts entirely, and parallel diameter is 0.40mm, adopts 8 to combine braiding weave; It is 54/cm without the warp density of wire mark paper making three layer net finished product that this high-speed broad-width 16 is combined.
The measurement data of embodiment 5 forming nets:
Forming net thickness | 1.10mm |
Fiber support index (FSI) | 142 |
The strong point (SP) | 770 |
Dehydration index (DI) | 28.2 |
Surface layer percent opening (SOA) | 29.0% |
Air permeability | 390 CFM |
embodiment 6
Referring to Fig. 1-5, it is detailed catalogue papermaking wire-cloth without wire mark paper making three layer net that this high-speed broad-width 16 is combined, adopt 16 heald frames polyester or nylon monofilament to be woven into paper forming layer, intermediate connecting layer and three layers of different weaving structure of machine level and to connect into the compound intertexture of entirety, its minimum organization unit is made up of as parallel as warp and 48 polyester or nylon monofilament 16 monofilament polyesters, wherein paper forming layer with the warp radical of machine level than being 1:1; Parallel radical is than being 3:2; The parallel radical of intermediate connecting layer accounts for 2/6 of total parallel number; In paper forming layer, warp adopts monofilament polyester, is 0.13mm through linear diameter; Parallel adopts monofilament polyester, and parallel diameter is 0.16mm, adopts 1/1 plain weave weave; The connection parallel of intermediate connecting layer both with paper forming layer in warp interweave paper played a supportive role, interweave and play the effect that is stitched into ply of paper and machine level with the warp of machine level again, connecting parallel diameter is 0.16mm, adopts nylon monofilament; In machine level described above, warp adopts monofilament polyester, is 0.23mm through linear diameter, and parallel adopts a monofilament polyester and a nylon monofilament to be used alternatingly, and parallel diameter is 0.37mm, adopts 8 to combine braiding weave; It is 57/cm without the warp density of wire mark paper making three layer net finished product that this high-speed broad-width 16 is combined.
The measurement data of embodiment 6 forming nets:
Forming net thickness | 1.08mm |
Fiber support index (FSI) | 160 |
The strong point (SP) | 941 |
Dehydration index (DI) | 32.7 |
Surface layer percent opening (SOA) | 29.7% |
Air permeability | 340 CFM |
The measurements and calculations of above data have adopted the method in GB/T 24290-2009 " paper making forming net, dry net measuring method " completely.Wherein fiber support index is higher, and the strong point increases, and the comprehensive fiber to paper and the filler retention raising without wire mark paper making three layer net of this high-speed broad-width 16 is described, becomes paper surface wire mark to greatly reduce, and paper sheet formation is more even; Dehydration index is higher, and Air permenbility increases, and the comprehensive water separation capability raising to paper without wire mark paper making three layer net of this high-speed broad-width 16 is described; The increase of forming net thickness and machine level parallel diameter, illustrates that the comprehensive ABRASION RESISTANCE without wire mark paper making three layer net of this high-speed broad-width 16 increases, and extend the service life on paper machine.
Claims (6)
1. a high-speed broad-width 16 is combined without wire mark paper making three layer net, for the compound intertexture of entirety that adopts 16 heald frames that polyester or nylon monofilament are interwoven, comprise paper forming layer, three layers of different weaving structure of intermediate connecting layer and machine level, its minimum organization unit is made up of as parallel as warp and 48 polyester or nylon monofilament 16 monofilament polyesters, wherein said paper forming layer adopts 1/1 plain weave weave, described machine level adopts 8 to combine braiding weave, described intermediate connecting layer comprises a pair of connection parallel, wherein one interweaves with the warp of paper forming layer, the warp of another root and machine level interweaves, paper forming layer and machine level are coupled together.
2. high-speed broad-width 16 according to claim 1 is combined without wire mark paper making three layer net, it is characterized in that: described paper forming layer is 1:1 with the warp radical ratio of machine level.
3. high-speed broad-width 16 according to claim 2 is combined without wire mark paper making three layer net, it is characterized in that: described paper forming layer is 3:2 with the parallel radical ratio of machine level.
4. high-speed broad-width 16 according to claim 3 is combined without wire mark paper making three layer net, it is characterized in that: the parallel radical of described intermediate connecting layer accounts for 2/6 of total parallel radical.
5. high-speed broad-width 16 according to claim 4 is combined without wire mark paper making three layer net, it is characterized in that: in described paper forming layer, be 0.18-0.24mm through linear diameter, parallel diameter is 0.18-0.24mm, and material all adopts monofilament polyester; In described machine level, warp adopts monofilament polyester, is 0.25-0.30mm through linear diameter, and parallel diameter is 0.38-0.55mm, and it is that monofilament polyester or a monofilament polyester and a nylon monofilament are used alternatingly entirely that parallel adopts; Connection parallel diameter in intermediate connecting layer is 0.18-0.24mm, and material adopts monofilament polyester or nylon monofilament; Described 16 combine be 38-44 root/cm without wire mark paper making three layer net finished product warp density.
6. high-speed broad-width 16 according to claim 4 is combined without wire mark paper making three layer net, it is characterized in that: in described paper forming layer, be 0.12-0.15mm through linear diameter; Parallel diameter is 0.14-0.18mm; Material all adopts monofilament polyester; In machine level, warp adopts monofilament polyester, is 0.20-0.25mm through linear diameter, and parallel diameter is 0.35-0.40mm, and it is that monofilament polyester or a monofilament polyester and a nylon monofilament are used alternatingly entirely that parallel adopts; Connection parallel diameter in intermediate connecting layer is 0.14-0.18mm, and material adopts monofilament polyester or nylon monofilament; Described 16 combine be 54-60 root/cm without wire mark paper making three layer net finished product warp density.
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Cited By (1)
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CN110029521A (en) * | 2019-05-21 | 2019-07-19 | 江苏金呢工程织物股份有限公司 | A kind of novel high wear-resistant SSB paper making three layer forming net and paper making equipment |
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CN201280662Y (en) * | 2008-10-15 | 2009-07-29 | 江苏金呢工程织物股份有限公司 | 16-heald self-binding polyester three-layer wire-cloth |
CN101831831A (en) * | 2010-05-19 | 2010-09-15 | 安徽华辰造纸网股份有限公司 | Three-layer forming net for paper making |
CN101906731A (en) * | 2010-08-06 | 2010-12-08 | 河南省华丰网业有限公司 | Three-layer paper making forming net with high lateral stiffness |
CN202786930U (en) * | 2012-08-08 | 2013-03-13 | 沈丘县祥弘网业有限公司 | Twenty-four-heald two to one structure high lateral stiffness asymmetric connection three-layers net |
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Patent Citations (4)
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CN201280662Y (en) * | 2008-10-15 | 2009-07-29 | 江苏金呢工程织物股份有限公司 | 16-heald self-binding polyester three-layer wire-cloth |
CN101831831A (en) * | 2010-05-19 | 2010-09-15 | 安徽华辰造纸网股份有限公司 | Three-layer forming net for paper making |
CN101906731A (en) * | 2010-08-06 | 2010-12-08 | 河南省华丰网业有限公司 | Three-layer paper making forming net with high lateral stiffness |
CN202786930U (en) * | 2012-08-08 | 2013-03-13 | 沈丘县祥弘网业有限公司 | Twenty-four-heald two to one structure high lateral stiffness asymmetric connection three-layers net |
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