WO2017094341A1 - Bag-making packaging machine - Google Patents
Bag-making packaging machine Download PDFInfo
- Publication number
- WO2017094341A1 WO2017094341A1 PCT/JP2016/079338 JP2016079338W WO2017094341A1 WO 2017094341 A1 WO2017094341 A1 WO 2017094341A1 JP 2016079338 W JP2016079338 W JP 2016079338W WO 2017094341 A1 WO2017094341 A1 WO 2017094341A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- film
- bag making
- packaging machine
- packaging material
- printing
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
- B65B9/207—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web advancing continuously
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/02—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
Definitions
- the present invention relates to a bag making and packaging machine having a function of printing a manufacturing date on a packaging material while continuously conveying the sheet-shaped packaging material.
- a bag making and packaging machine in which a bag formed from a film, which is a sheet-like packaging material, is filled with an object to be packaged such as food and sealed.
- This bag making and packaging machine is formed into a tube shape while conveying a sheet-like film, and seals the overlapping edges of the tube-like film in the vertical direction.
- this bag making and packaging machine fills the inside of the tubular film with an article to be packaged, and seals the tubular film in the lateral direction.
- this bag making and packaging machine cuts the laterally sealed portion with a cutter.
- Patent Document 1 Japanese Patent Laid-Open No. 2006-362466 discloses a bag making and packaging machine equipped with a print head.
- the print head prints the date of manufacture and the content of food to be packaged in a predetermined print area of the film before being formed into a tube shape.
- This bag making and packaging machine intermittently conveys the film by periodically stopping the conveyance of the film during operation.
- This bag making and packaging machine performs a printing operation for printing on a film and a lateral sealing operation for sealing the film in the lateral direction while the film transport is temporarily stopped.
- This bag making and packaging machine conveys the film by the length of one bag after the printing operation and the lateral sealing operation are completed.
- a continuous conveyance type bag making and packaging machine equipped with a print head capable of printing on a film while conveying the film is also used.
- the continuous transport type bag making and packaging machine temporarily transports the film when the package to be filled in the film is exhausted or when there is a request to stop the operation from the measuring instrument of the package. May stop.
- the continuous conveyance type bag making and packaging machine cannot print on a stopped film. Therefore, when the print area of the film is positioned on the print head when the film is stopped, the continuous conveyance type bag making and packaging machine cannot perform printing on the print area, and printing omission occurs. In order to prevent print omission, it is necessary to adjust the position of the film so that the print target area of the film is not located on the print head.
- Patent Document 1 Japanese Patent Laid-Open No. 2006-36246
- Patent Document 2 Japanese Patent Laid-Open No. 6-127533
- a bag making and packaging machine that intermittently conveys a film
- a mechanism is disclosed that draws the film by a predetermined amount between the print head and the lateral seal mechanism.
- Patent Document 1 Japanese Patent Laid-Open No. 2006-36246
- Patent Document 2 Japanese Patent Laid-Open No. 6-127533
- a mechanism for pulling the film is usually made up of a plurality of movable rollers or the like. Since the device is a complicated device, problems such as an increase in the size of the device and an increase in cost occur.
- An object of the present invention is to provide a bag making and packaging machine capable of simplifying a mechanism for accurately printing a predetermined area of a film while conveying the film.
- the bag making and packaging machine forms a sheet-like packaging material into a cylindrical shape, fills the packaging material with a packaged object, and seals it.
- the bag making and packaging machine includes a transport unit, a printing unit, a lateral seal unit, and a control unit.
- a conveyance part conveys a packaging material.
- the printing unit prints on a printing area of the packaging material conveyed by the conveyance unit.
- a horizontal seal part seals the sealing area
- the control unit controls the transport unit.
- the stoppable position is located between the nth (n is a natural number) printed area and the (n + 1) th printed area by the printing unit.
- This bag making and packaging machine prints predetermined information on a printing area on the surface of a film while conveying a film which is a sheet-like packaging material.
- the bag making and packaging machine stops the conveyance of the film based on the operation stop request.
- the operation stop request is, for example, a control signal for stopping the operation of the bag making and packaging machine.
- the bag making and packaging machine stops the film at a stoppable position when the operation is stopped so that printing and sealing can be accurately performed when the operation is resumed. Further, the bag making and packaging machine adjusts the film transport start time in order to synchronize the timing of printing and sealing when the operation is resumed. This prevents a print omission due to, for example, stopping the conveyance of the film while the printing area is on the print header when the operation is stopped. Since the bag making and packaging machine controls the film stop position and the conveyance start time by software, a film feeding mechanism or the like is unnecessary. Therefore, the bag making and packaging machine can simplify a mechanism for accurately printing a predetermined area of the film
- stoppable position is preferably a position where the print area can pass through the printing unit at the first transport speed when the operation is resumed.
- This bag making and packaging machine passes the print area on the print header at the first transport speed after restarting operation.
- the first transport speed is a range of the film transport speed necessary for accurately printing on the print area on the surface of the film being transported. Therefore, the bag making and packaging machine can improve the printing accuracy.
- the stoppable position is a position where the seal area can pass through the horizontal seal portion at the second transport speed when the operation is resumed.
- This bag making and packaging machine allows the film to pass at the second transport speed in the sealing mechanism after restarting operation.
- the 2nd conveyance speed is a range of the conveyance speed of a film required in order to seal the film currently conveyed correctly. Therefore, the bag making and packaging machine can improve the accuracy of the seal.
- control unit stops the transport of the packaging material based on the operation stop request
- the control unit can be stopped by transporting the packaging material by a predetermined transport amount so as to shift the stop position of the packaging material. It is preferable to stop the packaging material at the position.
- the control unit preferably starts transporting the packaging material after a time necessary for transporting the packaging material by an amount corresponding to the transport amount has elapsed.
- This bag making and packaging machine can prevent printing omission by controlling the timing of stopping the conveyance of the film when the operation is stopped and the timing of resuming the conveyance of the film when the operation is resumed.
- the bag making and packaging machine further includes an input unit for inputting the conveyance amount.
- This bag making and packaging machine is equipped with an interface for setting the timing of film transport stop and transport restart. Therefore, the user of the bag making and packaging machine can appropriately set the timing for stopping and resuming the conveyance of the film according to the type of film.
- the bag making and packaging machine can simplify a mechanism for accurately printing a predetermined area of a film while conveying the film.
- FIGS. 5A to 5C are comparative examples for explaining the effect of the present embodiment. The range that the stop possible position can take is shown. It is a side view which shows the schematic structure of the film supply unit provided with the film feeding mechanism as a comparative example.
- FIG. 1 is a perspective view of the bag making packaging machine 1 which is one Embodiment of this invention.
- the bag making and packaging machine 1 is a machine for bagging articles to be packaged such as food.
- the bag making and packaging machine 1 mainly includes a combination weighing unit 2, a bag making and packaging unit 3, and a film supply unit 4.
- the combination weighing unit 2 is arranged above the bag making and packaging unit 3.
- the combination weighing unit 2 measures the weight of an object to be packaged with a plurality of weighing hoppers, and combines the weight values measured by the respective weighing hoppers so as to be a predetermined total weight.
- the combination weighing unit 2 discharges the combined objects having a predetermined total weight downward and supplies them to the bag making and packaging unit 3.
- the bag making and packaging unit 3 seals and wraps the packaged article in a bag at the timing when the packaged article is supplied from the combination weighing unit 2.
- the detailed configuration and operation of the bag making and packaging unit 3 will be described later.
- the film supply unit 4 is installed adjacent to the bag making and packaging unit 3 and supplies the film formed into a bag to the bag making and packaging unit 3.
- the film supply unit 4 is set with a film roll around which a film is wound.
- the film supply unit 4 feeds the film from the film roll. The detailed configuration and operation of the film supply unit 4 will be described later.
- the bag making and packaging machine 1 includes an operation switch 5 and a liquid crystal display 6.
- the operation switch 5 and the liquid crystal display 6 are attached to the front surface of the bag making and packaging machine 1 main body.
- the liquid crystal display 6 is a touch panel display disposed at a position where the operator of the operation switch 5 can visually recognize.
- the operation switch 5 and the liquid crystal display 6 function as an input device that receives instructions for the bag making and packaging machine 1 and settings related to the bag making and packaging machine 1.
- the liquid crystal display 6 functions as an output device that displays information related to the bag making and packaging machine 1.
- the bag making and packaging machine 1 includes a control unit (not shown).
- the control unit is a computer including a CPU, a ROM, a RAM, and the like.
- the control unit is connected to the combination weighing unit 2, the bag making and packaging unit 3, the film supply unit 4, the operation switch 5, and the liquid crystal display 6.
- the control unit controls the combination weighing unit 2, the bag making and packaging unit 3, and the film supply unit 4 based on inputs from the operation switch 5 and the liquid crystal display 6, and outputs various information to the liquid crystal display 6.
- FIG. 2 is a perspective view showing a schematic configuration of the bag making and packaging unit 3.
- six directions consisting of “front (front)”, “rear (back)”, “up”, “down”, “left” and “right” are defined as shown in FIG. .
- the bag making and packaging unit 3 mainly includes a forming mechanism 13, a pull-down belt mechanism 14, a vertical sealing mechanism 15, and a horizontal sealing mechanism 17.
- the forming mechanism 13 forms the sheet-like film F supplied from the film supply unit 4 into a cylindrical shape.
- the pull-down belt mechanism 14 conveys the film F formed into a cylindrical shape downward.
- the vertical sealing mechanism 15 seals the overlapping portion of both end portions of the film F formed into a cylindrical shape in the vertical direction parallel to the transport direction to form the cylindrical film Fc.
- the horizontal sealing mechanism 17 seals the tubular film Fc in the horizontal direction perpendicular to the transport direction, and forms a bag B in which the upper end and the lower end are horizontally sealed.
- the forming mechanism 13 includes a tube 13a and a former 13b.
- the tube 13a is a cylindrical member having an open upper end and a lower end.
- An article C to be packaged supplied from the combination weighing unit 2 is put into the opening at the upper end of the tube 13a.
- the former 13b is disposed so as to surround the tube 13a.
- the film F fed out from the film roll of the film supply unit 4 passes through the gap between the tube 13a and the former 13b, the film F is wound around the tube 13a and formed into a cylindrical shape.
- the tube 13a and the former 13b can be replaced according to the size of the bag B to be manufactured.
- the pull-down belt mechanism 14 conveys the film F wound around the tube 13a downward while adsorbing it.
- the pull-down belt mechanism 14 mainly includes a driving roller 14a, a driven roller 14b, and a pair of belts 14c. As shown in FIG. 2, the pair of belts 14 c are arranged so as to sandwich the tube 13 a on both the left and right sides of the tube 13 a and have a mechanism for adsorbing the film F formed in a cylindrical shape.
- the pull-down belt mechanism 14 conveys the film F formed into a cylindrical shape downward by rotating the pair of belts 14c by the driving roller 14a and the driven roller 14b.
- the vertical seal mechanism 15 seals the film F formed in a cylindrical shape in the vertical direction (vertical direction in FIG. 2).
- the vertical seal mechanism 15 is disposed on the front side of the tube 13a.
- the vertical seal mechanism 15 is moved in the front-rear direction so as to approach the tube 13a or away from the tube 13a by a drive mechanism (not shown).
- the vertical sealing mechanism 15 heats the overlapping portion of the film F in the vertical direction by heating the overlapping portion of the film F against the tube 13a with a constant pressure by the driving mechanism, thereby forming the tubular film Fc.
- the vertical sealing mechanism 15 includes a heater that heats the overlapping portion of the film F, a heater belt that contacts the overlapping portion of the film F, and the like.
- the horizontal seal mechanism 17 seals the tubular film Fc in the horizontal direction (left and right direction in FIG. 2).
- the horizontal sealing mechanism 17 is disposed below the forming mechanism 13, the pull-down belt mechanism 14, and the vertical sealing mechanism 15.
- FIG. 3 is a schematic side view of the lateral seal mechanism 17 as viewed from the right side of FIG.
- the direction perpendicular to the paper surface is the left-right direction in FIG.
- the horizontal seal mechanism 17 mainly includes a first rotating body 50a and a second rotating body 50b.
- the 1st rotary body 50a is arrange
- the second rotating body 50b is disposed on the rear side of the tubular film Fc. 3, the first rotating body 50a is located on the left side of the tubular film Fc, and the second rotating body 50b is located on the right side of the tubular film Fc.
- the first rotating body 50a mainly includes a first rotating shaft 53a, a first sealing jaw 51a, and a second sealing jaw 52a.
- the second rotating body 50b mainly includes a second rotating shaft 53b, a first sealing jaw 51b, and a second sealing jaw 52b.
- the first rotating body 50a rotates around the rotation center C1 of the first rotating shaft 53a with the first rotating shaft 53a as a rotating shaft.
- the second rotating body 50b rotates around the rotation center C2 of the second rotating shaft 53b with the second rotating shaft 53b as a rotating shaft.
- the lateral seal mechanism 17 intersects the transport direction of the tubular film Fc with the tubular film Fc transported downward by the pair of first seal jaws 51a and 51b or the pair of second seal jaws 52a and 52b. It is sandwiched along the horizontal direction (left and right direction in FIG. 2).
- the pair of first sealing jaws 51a and 51b or the pair of second sealing jaws 52a and 52b heats the tubular film Fc in the lateral direction by heating while sandwiching the tubular film Fc.
- FIG. 4 is a side view showing a schematic configuration of the film supply unit 4. 4, the sheet-like film F is conveyed from the right side (upstream side) to the left side (downstream side).
- the film supply unit 4 feeds the film F from the film roll FR, prints predetermined information on the surface of the film F while conveying the film F, and supplies the film F to the forming mechanism 13 of the bag making and packaging unit 3.
- the film supply unit 4 mainly includes an air shaft 21, a plurality of tension rollers 22, a printing device 23, an inspection device 24, and a feed roller 25.
- the air shaft 21 is a shaft on which a film roll FR around which a sheet-like film F is wound is set.
- the air shaft 21 fixes the film roll FR by vacuum suction.
- the air shaft 21 is rotationally driven by a shaft drive motor (not shown). When the shaft drive motor rotates the air shaft 21, the sheet-like film F wound around the film roll FR is fed out.
- the film F fed from the film roll FR in the film supply unit 4 is finally sent to the bag making and packaging unit 3.
- the film F is formed into a cylindrical shape by the forming mechanism 13 and conveyed downward by the pull-down belt mechanism 14.
- the film F fed out from the film roll FR is conveyed by the amount fed out.
- the control unit can adjust the conveyance speed of the film F fed from the film roll FR by controlling the shaft drive motor to change the rotation speed of the air shaft 21.
- the tension roller 22 is a roller disposed at a predetermined position at a predetermined distance.
- the tension roller 22 guides the film F to the printing device 23 while bending the film F fed from the film roll FR and changing the transport angle.
- the tension roller 22 applies an appropriate tension to the film F that is fed from the film roll FR and conveyed, and prevents the film F being conveyed from loosening and meandering.
- the number and position of the tension rollers 22 can be arbitrarily set according to the position of the film roll FR, the dimension of the film F, and the like.
- At least a part of the tension roller 22 may be movable in the vertical direction.
- the tension applied to the film F guided by the tension roller 22 can be adjusted by moving the tension roller 22.
- the control unit detects the tension state of the film F based on the amount of vertical displacement of the tension roller 22.
- a control part controls a shaft drive motor based on the detected tension state, and adjusts the conveyance speed of the film F so that the tension concerning the film F may become in the predetermined range.
- the printing device 23 mainly includes a print head 23a and a print roller 23b.
- the print head 23a prints predetermined print information on the surface of the film F being conveyed.
- the print information is printed on a predetermined print area on the surface of the film F.
- the printed information is, for example, the date of manufacture and the expiration date of the packaged article C when the packaged article C is food.
- the printing information is transmitted from the control unit to the printing device 23.
- the print head 23a is movable so as to be pressed against the film F or away from the film F. However, the print head 23a is not movable along the transport direction of the film F.
- the printing roller 23b is a roller disposed to face the printing head 23a.
- the conveyed film F passes between the print head 23a and the print roller 23b.
- the print roller 23b finely adjusts the position of the film F so that the print head 23a faces the surface of the film F. As a result, the print head 23a can print the print information so as to be within the print area of the film F being conveyed.
- the inspection device 24 is installed near the downstream side of the printing device 23.
- the inspection device 24 inspects whether or not the print information is accurately printed in the print area of the film F.
- the inspection device 24 is an optical sensor composed of a light emitting element and a light receiving element.
- the film F to be conveyed passes between the light emitting element and the light receiving element.
- the light emitting element irradiates light on the print area of the film F.
- the light receiving element detects light reflected from the print area and detects the position of the print information printed on the print area.
- the inspection device 24 may be an optical camera. In this case, the inspection device 24 inspects whether or not the print information is accurately printed in the print area by analyzing the image acquired by imaging the print area of the film F being conveyed.
- the feed roller 25 is a roller for guiding the film F conveyed in the film supply unit 4 in a predetermined direction.
- the film supply unit 4 shown in FIG. 4 includes one feed roller 25.
- the feed roller 25 is disposed between the tension roller 22 and the printing device 23 and guides the film F in the direction in which the printing device 23 is located.
- the number and position of the feed rollers 25 can be arbitrarily set according to the configuration of the film supply unit 4 and the like.
- the film supply unit 4 may not include the feed roller 25 depending on the configuration.
- the vertically sealed cylindrical film Fc is removed from the tube 13a and conveyed downward to the horizontal sealing mechanism 17.
- the horizontal sealing mechanism 17 performs horizontal sealing by sandwiching the tubular film Fc between the pair of first sealing jaws 51a and 51b or the pair of second sealing jaws 52a and 52b.
- a bag B in which an article to be packaged C is enclosed is formed below the laterally sealed portion of the tubular film Fc.
- the article to be packaged C weighed by the combination weighing unit 2 falls in the tube 13a and is put into the tubular film Fc.
- the bag B in which the article to be packaged C is enclosed is manufactured continuously.
- the manufactured bag B is then transferred to devices such as a thickness checker and a weight checker by a belt conveyor (not shown) or the like.
- the film supply unit 4 feeds the film F from the film roll FR fixed to the air shaft 21 and supplies the film F to the forming mechanism 13.
- the film supply unit 4 conveys the film F fed from the film roll FR while being guided by the tension roller 22.
- the film supply unit 4 prints print information on a print area of the film F by the printing device 23 while conveying the film F whose direction has been changed by the feed roller 25.
- the film supply unit 4 inspects whether or not the print information is accurately printed in the print area of the film F by the inspection device 24.
- the film supply unit 4 sends the film F to the forming mechanism 13 of the bag making and packaging unit 3.
- the control unit of the bag making and packaging machine 1 stops the operation based on the operation stop request.
- the operation stop request is, for example, when the inspection device 24 determines that the printing information is not accurately printed on the printing area R of the film F, or when there is no package C to be weighed by the combination weighing unit 2.
- the signal is transmitted to the control unit.
- the control unit of the bag making and packaging machine 1 restarts the operation based on the operation resumption request when the bag making and packaging machine 1 is stopped. For example, when the bag making and packaging machine 1 has stopped operating because the printing information is not accurately printed on the printing area R of the film F, the printing information is accurately displayed on the printing area R.
- This is a signal transmitted to the control unit when the position of the film F is adjusted so as to be printed and the user of the bag making and packaging machine 1 presses the operation start button of the bag making and packaging machine 1.
- the control unit controls the combination weighing unit 2, the bag making and packaging unit 3, and the film supply unit 4 to stop the operation of the bag making and packaging machine 1. Specifically, the control unit appropriately performs the weighing operation of the article C to be packaged by the combination weighing unit 2, the packaging operation of the article C to be packaged by the bag making and packaging unit 3, and the supply operation of the film F by the film supply unit 4. Stop at the right time.
- control unit controls the combination weighing unit 2, the bag making and packaging unit 3, and the film supply unit 4 to start the operation of the bag making and packaging machine 1. Specifically, the control unit appropriately performs the weighing operation of the article C to be packaged by the combination weighing unit 2, the packaging operation of the article C to be packaged by the bag making and packaging unit 3, and the supply operation of the film F by the film supply unit 4. Restart at the right time.
- the control unit stops the conveyance of the film F at a stoppable position when the supply operation of the film F by the film supply unit 4 is stopped based on the operation stop request.
- the stoppable position is a stop position of the film F so that the printing device 23 can accurately print the print information on the print area R when the bag making and packaging machine 1 is restarted.
- the stoppable position is located between the printing area R printed nth (n is a natural number) by the printing device 23 and the printing area R printed n + 1th by the printing device 23.
- FIG. 5 is a diagram schematically showing the film F conveyed by the bag making and packaging machine 1 along the vertical direction.
- the conveying direction of the film F is a direction from the top to the bottom of the page.
- the conveyance direction of the film F is indicated by a downward arrow.
- FIG. 5 shows a film F in which unit regions X corresponding to one bag B are connected. A boundary between adjacent unit regions X is indicated by a dotted line. In each unit area X, a print area R is shown.
- FIG. 5 shows the print position P1 and the horizontal seal position P2.
- the printing position P1 is a position where the printing device 23 of the film supply unit 4 prints on the film F.
- the lateral seal position P2 is a position where the lateral seal mechanism 17 of the bag making and packaging unit 3 laterally seals the film F.
- the boundary between adjacent unit regions X is a position where the horizontal sealing mechanism 17 can normally perform horizontal sealing.
- the film F is formed in the bag B on the downstream side from the lateral seal position P2.
- FIG. 5 shows a plurality of patterns having different positions of the film F as FIGS. 5A to 5C are comparative examples for explaining the effect of the present embodiment.
- the printing device 23 prints the printing information on the film F being conveyed. Since the print head 23a of the printing device 23 is not movable along the conveyance direction of the film F, the printing device 23 cannot print the printing information on the film F that is stopped. In addition, in order for the printing device 23 to accurately print on the print area R of the film F, the transport speed of the film F needs to be within a predetermined range. For example, when the conveyance speed of the film F is not sufficient, the printing device 23 cannot accurately print on the print area R of the film F.
- the range of the conveyance speed of the film F necessary for the printing device 23 to accurately print on the print area R of the film F is referred to as a first conveyance speed. In other words, in order for the print area Ra to be printed accurately, the speed of the film F when the print area Ra passes the print position P1 needs to reach the first transport speed.
- FIG. 5A shows a state in which the film F is stopped in a state where the control unit receives the operation stop request signal and a certain print area Ra overlaps the print position P1.
- print area Ra print information is not printed at all by the printing device 23, or only a part of the print information is printed.
- the printing device 23 at the printing position P1 cannot accurately print the printing information on the printing area Ra. This is because the speed of the film F when the print area Ra passes the print position P1 after restarting the operation does not reach the first transport speed.
- FIG. 5B shows a state in which the control unit receives the operation stop request signal and the film F is stopped in a state where the printing position P1 is located in the vicinity of the downstream side of a certain printing area Rb. .
- this print area Rb no print information is printed by the printing device 23.
- the printing device 23 at the printing position P1 cannot accurately print the printing information on the printing area Rb. This is because the speed of the film F when the print area Rb passes the print position P1 after restarting operation does not reach the first transport speed.
- FIG. 5C shows a state in which the film F is stopped in a state where the control unit receives the operation stop request signal and the printing position P1 is located in the vicinity of the upstream side of a certain printing area Rc1. .
- print area Rc1 print information is printed by the printer 23.
- Printing information is not printed by the printing device 23 in the printing area Rc2 adjacent to the printing area Rc1 on the upstream side.
- the printing device 23 at the printing position P1 can accurately print the printing information on the printing area Rc2. This is because the speed of the film F when the print area Rc2 passes the print position P1 after the restart of operation reaches the first transport speed.
- the stoppable position described above is a stop position of the film F as shown in FIG. That is, the stoppable position is a position where the speed of the film F reaches the first transport speed when the print area R passes through the print position P1 for the first time after restarting operation.
- the stoppable position can take a predetermined range.
- FIG. 6 shows a possible range of the stoppable position.
- FIG. 6 schematically shows the film F along the vertical direction, as in FIG.
- the conveyance direction of the film F is indicated by a downward arrow.
- the hatched printable area RP is a range that the print position P1 can take when the film F stops at the stoppable position. That is, when the control unit receives the operation stop request signal and the conveyance of the film F stops, the film F is in the stoppable position when the print position P1 is in the printable region RP.
- the most downstream position of the printable area RP is the same as the most upstream position of the print area R.
- the dimension RL of the printable region RP in the transport direction of the film F depends on the acceleration of the film F after the operation is resumed. The greater the acceleration of the film F after the restart of the operation, the shorter the time until the speed of the film F reaches the first transport speed when the print area R passes the print position P1 for the first time after the restart of the operation. Therefore, the larger the acceleration of the film F after resuming operation, the longer the dimension RL of the printable region RP. The longer the dimension RL of the printable area RP, the shorter the distance between the printable area RP and the closest print area R on the upstream side.
- the position of the print head 23a of the printing device 23 does not overlap the print target region R of the film F after the stop.
- the stop position of the film F is automatically adjusted. Specifically, the control unit surpasses the film F by a predetermined film conveyance amount as necessary so that the print head 23a (printing position P1) fits in the printable region RP shown in FIG. And the stop position of the film F is shifted. This prevents the film F from stopping at a position as shown in FIGS. 5A and 5B when the control unit receives an operation stop request signal. Thereby, the bag making and packaging machine 1 can prevent the occurrence of printing omission in which the printing information is not normally printed on the printing area R of the film F after the restart of operation.
- the control unit of the bag making and packaging machine 1 needs to receive the operation stop request signal and shift the stop position of the film F, and the print position P1 (position of the print head 23a) is in the printable region RP. If not, it is preferable to shift the stop position of the film F so that the print position P1 is positioned at the stoptable position P3 shown in FIG.
- the stoppable position P3 is a position on the most downstream side of the printable area RP closest to the upstream side of the print position P1 that is the current position of the print head 23a. In this case, the amount by which the control unit shifts the stop position of the film F is the smallest.
- FIG. 6 shows the film transport amount FS when the position of the film F is shifted to the stoppable position P3.
- control unit of the bag making and packaging machine 1 is configured such that when the operation of the bag making and packaging machine 1 is resumed, the timing at which the lateral seal mechanism 17 laterally seals the film F according to the position of the film F, and the film supply unit 4 The timing for starting the conveyance of the film F is adjusted. Specifically, when the operation of the bag making and packaging machine 1 is resumed, the control unit, after the time necessary for transporting the film F by an amount corresponding to the film transport amount at the time of the operation stop, Start conveyance. For example, when the control unit receives an operation stop request signal, it is assumed that the film F is transported by an extra 50 mm than usual and the stop position of the film F is shifted.
- the above-mentioned film conveyance amount is 50 mm.
- the control unit waits for the time required for the film F to be conveyed by 50 mm from the stopped state, and then resumes the conveyance of the film F.
- FIG. 7 is a side view showing a schematic configuration of a film supply unit including a film feeding mechanism as a comparative example.
- FIG. 7 shows a configuration in which the hand feeding mechanism 30 is attached to the film supply unit 4 shown in FIG. As shown in FIG.
- the hand-feeding mechanism 30 is usually a complex device including a plurality of rollers 31 including at least a movable roller 31a.
- the stop position of the film F is adjusted by moving the movable roller 31 a up and down to draw the film F by hand.
- the design of the film F is diverse, and the position of the print area R differs for each type of film F. Therefore, when the hand feeding mechanism 30 is used, it is necessary to confirm the print area R for each type of film F and set the position of the movable roller 31a and the amount of hand feeding. Thereby, when attaching the hand feeding mechanism 30 to a film supply unit, problems such as an increase in the size of the bag making and packaging machine 1 and an increase in cost occur.
- the bag making and packaging machine 1 does not require the hand feeding mechanism 30 as shown in FIG. Therefore, the bag making and packaging machine 1 can simplify the film supply unit 4 that is a mechanism for accurately printing the printing information on the printing area R of the film F while conveying the film F.
- the control unit of the bag making and packaging machine 1 shifts the stop position of the film F by a predetermined film transport amount when the operation is stopped, the control unit of the bag making packaging machine 1 starts the transport of the film F for a time corresponding to the film transport amount when the operation is resumed. Delay.
- the control unit shifts the stop position of the film F when the operation is stopped, the film F is transported more than usual by the film transport amount even when the operation is resumed.
- the lateral sealing mechanism 17 in order for the lateral sealing mechanism 17 to normally laterally seal the film F when the operation is resumed, it is necessary to send out the film F as short as the film conveyance amount corresponding to the amount of displacement of the film F.
- the control unit of the bag making and packaging machine 1 appropriately controls the timing of resuming the conveyance of the film F when the operation is resumed.
- the control unit when the control unit further receives the operation stop request signal, the speed of the film F when the position of the boundary between the adjacent unit regions X passes the seal position P2 for the first time after restarting the operation is predetermined.
- the stop position of the film F may be automatically adjusted so as to reach the second transport speed.
- the sealing position P ⁇ b> 2 is a position where the film F formed into a cylindrical shape is laterally sealed by the lateral sealing mechanism 17.
- the position of the boundary between the adjacent unit regions X is a position where the lateral seal mechanism 17 can normally laterally seal the film F.
- the lateral seal mechanism 17 laterally seals the tubular film Fc conveyed downward by sandwiching the tubular film Fc between the pair of first seal jaws 51a and 51b or the pair of second seal jaws 52a and 52b. .
- the pair of seal jaws rotate synchronously in opposite directions to sandwich the tubular film Fc from above. For this reason, the lateral seal mechanism 17 cannot accurately laterally seal the tubular film Fc that is not conveyed downward and the tubular film Fc that is not sufficiently conveyed. Therefore, in order for the lateral sealing mechanism 17 to laterally seal the tubular film Fc, the transport speed of the film F transported by the film supply unit 4 needs to be within a predetermined range.
- the second transport speed is a range of the transport speed of the film F that is necessary for the lateral seal mechanism 17 to laterally seal the tubular film Fc accurately.
- the control unit performs the above-described control, so that the horizontal seal mechanism 17 accurately laterally seals the tubular film Fc after the restart of operation, thereby improving the accuracy of the lateral seal. Can be improved.
- the bag making and packaging machine 1 may further include an input unit for inputting the film conveyance amount.
- the input unit is, for example, the operation switch 5 and the liquid crystal display 6.
- the user of the bag making and packaging machine 1 can set the conveyance stop and resumption timing of the film F conveyed by the film supply unit 4 by inputting the film conveyance amount using the input unit.
- the timing of stopping and resuming the conveyance of the film F varies depending on the type of the film F and the position of the print area R. Accordingly, the user of the bag making and packaging machine 1 can appropriately set the conveyance stop and resumption timings of the film F according to the type of the film F and the position of the printing area R.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The purpose of the present invention is to provide a bag-making packaging machine in which a mechanism for printing accurately on a specified region of a film while the film is being conveyed can be simplified. The bag-making packaging machine (1) is provided with an air shaft (21), a printing device (23), a transverse sealing mechanism (17), and a control unit. The air shaft (21) conveys a sheet-shaped film (F). The printing device (23) prints on a region (R) of the conveyed film (F) that is to be printed. The transverse sealing mechanism (17) seals the seal regions of the film (F), which has been formed in a tubular shape, in the transverse direction. The control unit stops the film (F) at a position at which stopping is possible when conveyance of the film (F) is stopped on the basis of an operation stop request. The position at which stopping is possible is located between an nth (n being a natural number) region (R) to be printed by the printing device (23) and an (n+1)th region (R) to be printed. When restarting operation, the control unit adjusts the timing with which the transverse sealing mechanism (17) seals a seal region and the timing with which the air shaft (21) conveys the wrapping material according to the position at which stopping is possible.
Description
本発明は、シート状の包材を連続的に搬送しながら、包材に製造年月日等を印字する機能を備える製袋包装機に関する。
The present invention relates to a bag making and packaging machine having a function of printing a manufacturing date on a packaging material while continuously conveying the sheet-shaped packaging material.
従来、シート状の包材であるフィルムから成形された袋に、食品等の被包装物を充填して密閉包装する製袋包装機が用いられている。この製袋包装機は、シート状のフィルムを搬送しながらチューブ状に成形し、チューブ状フィルムの重なり合った縁を縦方向にシールする。次に、この製袋包装機は、チューブ状フィルムの内部に被包装物を充填して、チューブ状フィルムを横方向にシールする。次に、この製袋包装機は、横方向にシールされた部分をカッターで切断する。
Conventionally, a bag making and packaging machine is used in which a bag formed from a film, which is a sheet-like packaging material, is filled with an object to be packaged such as food and sealed. This bag making and packaging machine is formed into a tube shape while conveying a sheet-like film, and seals the overlapping edges of the tube-like film in the vertical direction. Next, this bag making and packaging machine fills the inside of the tubular film with an article to be packaged, and seals the tubular film in the lateral direction. Next, this bag making and packaging machine cuts the laterally sealed portion with a cutter.
特許文献1(特開2006-36246号公報)には、印字ヘッドを備える製袋包装機が開示されている。印字ヘッドは、チューブ状に成形される前のフィルムの所定の被印字領域に、被包装物である食品の製造年月日および内容量等を印字する。この製袋包装機は、運転中にフィルムの搬送を定期的に一時停止させることで、フィルムを間欠的に搬送する。この製袋包装機は、フィルムに印字する印字動作、および、フィルムを横方向にシールする横シール動作を、フィルムの搬送が一時停止している間に行う。この製袋包装機は、印字動作および横シール動作の完了後、袋一つ分の長さだけフィルムを搬送する。
Patent Document 1 (Japanese Patent Laid-Open No. 2006-36246) discloses a bag making and packaging machine equipped with a print head. The print head prints the date of manufacture and the content of food to be packaged in a predetermined print area of the film before being formed into a tube shape. This bag making and packaging machine intermittently conveys the film by periodically stopping the conveyance of the film during operation. This bag making and packaging machine performs a printing operation for printing on a film and a lateral sealing operation for sealing the film in the lateral direction while the film transport is temporarily stopped. This bag making and packaging machine conveys the film by the length of one bag after the printing operation and the lateral sealing operation are completed.
また、フィルムを搬送しながらフィルムに印字することができる印字ヘッドを備える連続搬送式の製袋包装機も用いられている。連続搬送式の製袋包装機は、フィルムの内部に充填する被包装物が尽きた時、および、被包装物の計量器から運転停止要求があった時等に、フィルムの搬送を一時的に停止することがある。しかし、連続搬送式の製袋包装機は、停止しているフィルムに印字することはできない。そのため、フィルムの停止時にフィルムの被印字領域が印字ヘッド上に位置している場合、連続搬送式の製袋包装機は、その被印字領域に印字することができず、印字抜けが発生する。印字抜けを防止するためには、フィルムの被印字領域が印字ヘッド上に位置しないように、フィルムの位置を調節する必要がある。
Also, a continuous conveyance type bag making and packaging machine equipped with a print head capable of printing on a film while conveying the film is also used. The continuous transport type bag making and packaging machine temporarily transports the film when the package to be filled in the film is exhausted or when there is a request to stop the operation from the measuring instrument of the package. May stop. However, the continuous conveyance type bag making and packaging machine cannot print on a stopped film. Therefore, when the print area of the film is positioned on the print head when the film is stopped, the continuous conveyance type bag making and packaging machine cannot perform printing on the print area, and printing omission occurs. In order to prevent print omission, it is necessary to adjust the position of the film so that the print target area of the film is not located on the print head.
フィルムの位置を調整する機構として、特許文献1(特開2006-36246号公報)および特許文献2(特開平6-127533号公報)には、フィルムを間欠的に搬送する製袋包装機において、フィルムの被印字領域に正確に印字するために、印字ヘッドと横シール機構との間でフィルムを所定量だけ手繰り寄せる機構が開示されている。
As a mechanism for adjusting the position of the film, Patent Document 1 (Japanese Patent Laid-Open No. 2006-36246) and Patent Document 2 (Japanese Patent Laid-Open No. 6-127533) disclose a bag making and packaging machine that intermittently conveys a film, In order to print accurately on the print area of the film, a mechanism is disclosed that draws the film by a predetermined amount between the print head and the lateral seal mechanism.
しかし、フィルムのデザインは多種多様であり、フィルムの種類ごとに被印字領域の位置は異なる。そのため、フィルムを手繰り寄せて被印字領域に正確に印字することで印字抜けを防止するためには、フィルムの種類ごとに被印字領域を確認して手繰り寄せる量を設定する必要がある。また、特許文献1(特開2006-36246号公報)および特許文献2(特開平6-127533号公報)に開示されるように、フィルムを手繰り寄せる機構は、通常、複数の可動式ローラ等から構成される複雑な装置であるので、装置の大型化、および、コスト増大等の問題が発生する。
However, there are a wide variety of film designs, and the position of the print area varies depending on the type of film. Therefore, in order to prevent printing omission by drawing the film by hand and printing accurately in the printing area, it is necessary to check the printing area for each type of film and set the amount to draw. Further, as disclosed in Patent Document 1 (Japanese Patent Laid-Open No. 2006-36246) and Patent Document 2 (Japanese Patent Laid-Open No. 6-127533), a mechanism for pulling the film is usually made up of a plurality of movable rollers or the like. Since the device is a complicated device, problems such as an increase in the size of the device and an increase in cost occur.
本発明の目的は、フィルムを搬送しながらフィルムの所定の領域に正確に印字するための機構を簡素化することができる製袋包装機を提供することである。
An object of the present invention is to provide a bag making and packaging machine capable of simplifying a mechanism for accurately printing a predetermined area of a film while conveying the film.
本発明に係る製袋包装機は、シート状の包材を筒状に成形し、包材に被包装物を充填して密封する。この製袋包装機は、搬送部と、印字部と、横シール部と、制御部とを備える。搬送部は、包材を搬送する。印字部は、搬送部によって搬送される包材の被印字領域に印字する。横シール部は、筒状に成形された包材のシール領域を横方向にシールする。制御部は、搬送部を制御する。制御部は、運転停止要求に基づいて包材の搬送を停止させるときに、停止可能位置で包材を停止させる。停止可能位置は、印字部によって第n番目(nは自然数)に印字される被印字領域と第n+1番目に印字される被印字領域との間に位置する。制御部は、運転再開時には、停止可能位置に応じて、横シール部がシール領域をシールするタイミングと、搬送部が包材を搬送するタイミングとを調整する。
The bag making and packaging machine according to the present invention forms a sheet-like packaging material into a cylindrical shape, fills the packaging material with a packaged object, and seals it. The bag making and packaging machine includes a transport unit, a printing unit, a lateral seal unit, and a control unit. A conveyance part conveys a packaging material. The printing unit prints on a printing area of the packaging material conveyed by the conveyance unit. A horizontal seal part seals the sealing area | region of the packaging material shape | molded by the cylinder shape in a horizontal direction. The control unit controls the transport unit. The control unit stops the packaging material at a stoppable position when the conveyance of the packaging material is stopped based on the operation stop request. The stoppable position is located between the nth (n is a natural number) printed area and the (n + 1) th printed area by the printing unit. When the operation is resumed, the control unit adjusts the timing at which the horizontal seal unit seals the seal region and the timing at which the transport unit transports the packaging material according to the stoppable position.
この製袋包装機は、シート状の包材であるフィルムを搬送しながら、フィルム表面の被印字領域に所定の情報を印字する。製袋包装機は、運転停止要求に基づいてフィルムの搬送を停止させる。運転停止要求は、例えば、製袋包装機の運転を停止させるための制御信号である。製袋包装機は、運転再開時に正確に印字およびシールできるように、運転停止時に停止可能位置でフィルムを停止させる。また、製袋包装機は、運転再開時において、印字とシールとのタイミングを合わせるために、フィルムの搬送開始時刻を調整する。これにより、運転停止時において被印字領域が印字ヘッダ上に来た状態でフィルムの搬送が停止すること等による印字抜けが防止される。製袋包装機は、フィルムの停止位置および搬送開始時刻をソフトウェア的に制御するので、フィルムの手繰り寄せ機構等が不要である。従って、製袋包装機は、フィルムを搬送しながらフィルムの所定の領域に正確に印字するための機構を簡素化することができる。
This bag making and packaging machine prints predetermined information on a printing area on the surface of a film while conveying a film which is a sheet-like packaging material. The bag making and packaging machine stops the conveyance of the film based on the operation stop request. The operation stop request is, for example, a control signal for stopping the operation of the bag making and packaging machine. The bag making and packaging machine stops the film at a stoppable position when the operation is stopped so that printing and sealing can be accurately performed when the operation is resumed. Further, the bag making and packaging machine adjusts the film transport start time in order to synchronize the timing of printing and sealing when the operation is resumed. This prevents a print omission due to, for example, stopping the conveyance of the film while the printing area is on the print header when the operation is stopped. Since the bag making and packaging machine controls the film stop position and the conveyance start time by software, a film feeding mechanism or the like is unnecessary. Therefore, the bag making and packaging machine can simplify a mechanism for accurately printing a predetermined area of the film while conveying the film.
また、停止可能位置は、運転再開時に、被印字領域が第1搬送速度で印字部を通過できる位置であることが好ましい。
Further, the stoppable position is preferably a position where the print area can pass through the printing unit at the first transport speed when the operation is resumed.
この製袋包装機は、運転再開後、印字ヘッダ上において被印字領域を第1搬送速度で通過させる。第1搬送速度は、搬送されているフィルム表面の被印字領域に正確に印字するために必要な、フィルムの搬送速度の範囲である。従って、製袋包装機は、印字の精度を向上させることができる。
This bag making and packaging machine passes the print area on the print header at the first transport speed after restarting operation. The first transport speed is a range of the film transport speed necessary for accurately printing on the print area on the surface of the film being transported. Therefore, the bag making and packaging machine can improve the printing accuracy.
また、停止可能位置は、運転再開時に、シール領域が第2搬送速度で横シール部を通過できる位置であることが好ましい。
Further, it is preferable that the stoppable position is a position where the seal area can pass through the horizontal seal portion at the second transport speed when the operation is resumed.
この製袋包装機は、運転再開後、シール機構においてフィルムを第2搬送速度で通過させる。第2搬送速度は、搬送されているフィルムを正確にシールするために必要な、フィルムの搬送速度の範囲である。従って、製袋包装機は、シールの精度を向上させることができる。
This bag making and packaging machine allows the film to pass at the second transport speed in the sealing mechanism after restarting operation. The 2nd conveyance speed is a range of the conveyance speed of a film required in order to seal the film currently conveyed correctly. Therefore, the bag making and packaging machine can improve the accuracy of the seal.
また、制御部は、運転停止要求に基づいて包材の搬送を停止させるときに、包材の停止位置をずらすように包材を所定の搬送量だけ搬送させた後に停止させることで、停止可能位置で包材を停止させることが好ましい。この場合、制御部は、運転再開時には、搬送量に相当する分だけ包材を搬送させるために必要な時間が経過した後に、包材の搬送を開始することが好ましい。
In addition, when the control unit stops the transport of the packaging material based on the operation stop request, the control unit can be stopped by transporting the packaging material by a predetermined transport amount so as to shift the stop position of the packaging material. It is preferable to stop the packaging material at the position. In this case, at the time of restarting the operation, the control unit preferably starts transporting the packaging material after a time necessary for transporting the packaging material by an amount corresponding to the transport amount has elapsed.
この製袋包装機は、運転停止時におけるフィルムの搬送停止、および、運転再開時におけるフィルムの搬送再開のタイミングを制御することで、印字抜けを防止できる。
This bag making and packaging machine can prevent printing omission by controlling the timing of stopping the conveyance of the film when the operation is stopped and the timing of resuming the conveyance of the film when the operation is resumed.
また、この製袋包装機は、搬送量を入力するための入力部をさらに備えることが好ましい。
Moreover, it is preferable that the bag making and packaging machine further includes an input unit for inputting the conveyance amount.
この製袋包装機は、フィルムの搬送停止および搬送再開のタイミングを設定するためのインターフェイスを備える。従って、製袋包装機の利用者は、フィルムの種類に応じて、フィルムの搬送停止および搬送再開のタイミングを適切に設定することができる。
This bag making and packaging machine is equipped with an interface for setting the timing of film transport stop and transport restart. Therefore, the user of the bag making and packaging machine can appropriately set the timing for stopping and resuming the conveyance of the film according to the type of film.
本発明に係る製袋包装機は、フィルムを搬送しながらフィルムの所定の領域に正確に印字するための機構を簡素化することができる。
The bag making and packaging machine according to the present invention can simplify a mechanism for accurately printing a predetermined area of a film while conveying the film.
本発明の実施形態について、図面を参照しながら説明する。以下に説明される実施形態は、本発明の具体例の一つであって、本発明の技術的範囲を限定するものではない。
Embodiments of the present invention will be described with reference to the drawings. The embodiment described below is one specific example of the present invention, and does not limit the technical scope of the present invention.
(1)製袋包装機の構成
図1は、本発明の一実施形態である製袋包装機1の斜視図である。製袋包装機1は、食品等の被包装物を袋詰めするための機械である。製袋包装機1は、主として、組合せ計量ユニット2と、製袋包装ユニット3と、フィルム供給ユニット4とから構成される。 (1) Structure of bag making packaging machine FIG. 1: is a perspective view of the bag makingpackaging machine 1 which is one Embodiment of this invention. The bag making and packaging machine 1 is a machine for bagging articles to be packaged such as food. The bag making and packaging machine 1 mainly includes a combination weighing unit 2, a bag making and packaging unit 3, and a film supply unit 4.
図1は、本発明の一実施形態である製袋包装機1の斜視図である。製袋包装機1は、食品等の被包装物を袋詰めするための機械である。製袋包装機1は、主として、組合せ計量ユニット2と、製袋包装ユニット3と、フィルム供給ユニット4とから構成される。 (1) Structure of bag making packaging machine FIG. 1: is a perspective view of the bag making
組合せ計量ユニット2は、製袋包装ユニット3の上方に配置される。組合せ計量ユニット2は、被包装物の重量を複数の計量ホッパで計量し、所定の合計重量になるように各計量ホッパで計量された重量の値を組み合わせる。組合せ計量ユニット2は、組み合わせた所定の合計重量の被包装物を下方に排出して、製袋包装ユニット3に供給する。
The combination weighing unit 2 is arranged above the bag making and packaging unit 3. The combination weighing unit 2 measures the weight of an object to be packaged with a plurality of weighing hoppers, and combines the weight values measured by the respective weighing hoppers so as to be a predetermined total weight. The combination weighing unit 2 discharges the combined objects having a predetermined total weight downward and supplies them to the bag making and packaging unit 3.
製袋包装ユニット3は、組合せ計量ユニット2から被包装物が供給されるタイミングに合わせて、被包装物を袋の中に密封して包装する。製袋包装ユニット3の詳細な構成および動作については後述する。
The bag making and packaging unit 3 seals and wraps the packaged article in a bag at the timing when the packaged article is supplied from the combination weighing unit 2. The detailed configuration and operation of the bag making and packaging unit 3 will be described later.
フィルム供給ユニット4は、製袋包装ユニット3に隣接して設置され、袋に成形されるフィルムを製袋包装ユニット3に供給する。フィルム供給ユニット4は、フィルムが巻かれたフィルムロールがセットされている。フィルム供給ユニット4は、フィルムロールからフィルムを繰り出す。フィルム供給ユニット4の詳細な構成および動作については後述する。
The film supply unit 4 is installed adjacent to the bag making and packaging unit 3 and supplies the film formed into a bag to the bag making and packaging unit 3. The film supply unit 4 is set with a film roll around which a film is wound. The film supply unit 4 feeds the film from the film roll. The detailed configuration and operation of the film supply unit 4 will be described later.
製袋包装機1は、操作スイッチ5および液晶ディスプレイ6を備える。操作スイッチ5および液晶ディスプレイ6は、製袋包装機1本体の前面に取り付けられている。液晶ディスプレイ6は、操作スイッチ5の操作者が視認できる位置に配置されている、タッチパネル式のディスプレイである。操作スイッチ5および液晶ディスプレイ6は、製袋包装機1に対する指示、および、製袋包装機1に関する設定を受け付ける入力装置として機能する。液晶ディスプレイ6は、製袋包装機1に関する情報を表示する出力装置として機能する。
The bag making and packaging machine 1 includes an operation switch 5 and a liquid crystal display 6. The operation switch 5 and the liquid crystal display 6 are attached to the front surface of the bag making and packaging machine 1 main body. The liquid crystal display 6 is a touch panel display disposed at a position where the operator of the operation switch 5 can visually recognize. The operation switch 5 and the liquid crystal display 6 function as an input device that receives instructions for the bag making and packaging machine 1 and settings related to the bag making and packaging machine 1. The liquid crystal display 6 functions as an output device that displays information related to the bag making and packaging machine 1.
製袋包装機1は、制御部(図示せず)を備える。制御部は、CPU、ROMおよびRAM等から構成されるコンピュータである。制御部は、組合せ計量ユニット2、製袋包装ユニット3、フィルム供給ユニット4、操作スイッチ5および液晶ディスプレイ6に接続されている。制御部は、操作スイッチ5および液晶ディスプレイ6からの入力に基づいて、組合せ計量ユニット2、製袋包装ユニット3およびフィルム供給ユニット4を制御し、液晶ディスプレイ6に各種の情報を出力する。
The bag making and packaging machine 1 includes a control unit (not shown). The control unit is a computer including a CPU, a ROM, a RAM, and the like. The control unit is connected to the combination weighing unit 2, the bag making and packaging unit 3, the film supply unit 4, the operation switch 5, and the liquid crystal display 6. The control unit controls the combination weighing unit 2, the bag making and packaging unit 3, and the film supply unit 4 based on inputs from the operation switch 5 and the liquid crystal display 6, and outputs various information to the liquid crystal display 6.
(2)製袋包装ユニットの構成
図2は、製袋包装ユニット3の概略的な構成を示す斜視図である。以下の説明において、「前(正面)」、「後(背面)」、「上」、「下」、「左」および「右」からなる6つの方向を、図2に示されるように定義する。 (2) Configuration of Bag Making and Packaging Unit FIG. 2 is a perspective view showing a schematic configuration of the bag making andpackaging unit 3. In the following description, six directions consisting of “front (front)”, “rear (back)”, “up”, “down”, “left” and “right” are defined as shown in FIG. .
図2は、製袋包装ユニット3の概略的な構成を示す斜視図である。以下の説明において、「前(正面)」、「後(背面)」、「上」、「下」、「左」および「右」からなる6つの方向を、図2に示されるように定義する。 (2) Configuration of Bag Making and Packaging Unit FIG. 2 is a perspective view showing a schematic configuration of the bag making and
製袋包装ユニット3は、主として、成形機構13と、プルダウンベルト機構14と、縦シール機構15と、横シール機構17とから構成される。成形機構13は、フィルム供給ユニット4から供給されるシート状のフィルムFを筒状に成形する。プルダウンベルト機構14は、筒状に成形されたフィルムFを下方に搬送する。縦シール機構15は、筒状に成形されたフィルムFの両端部の重なり部分を、搬送方向と平行な縦方向にシールして、筒状フィルムFcを形成する。横シール機構17は、筒状フィルムFcを、搬送方向と直交する横方向にシールして、上端部および下端部が横シールされた袋Bを形成する。
The bag making and packaging unit 3 mainly includes a forming mechanism 13, a pull-down belt mechanism 14, a vertical sealing mechanism 15, and a horizontal sealing mechanism 17. The forming mechanism 13 forms the sheet-like film F supplied from the film supply unit 4 into a cylindrical shape. The pull-down belt mechanism 14 conveys the film F formed into a cylindrical shape downward. The vertical sealing mechanism 15 seals the overlapping portion of both end portions of the film F formed into a cylindrical shape in the vertical direction parallel to the transport direction to form the cylindrical film Fc. The horizontal sealing mechanism 17 seals the tubular film Fc in the horizontal direction perpendicular to the transport direction, and forms a bag B in which the upper end and the lower end are horizontally sealed.
(2-1)成形機構
成形機構13は、チューブ13aとフォーマ13bとを有する。チューブ13aは、上端および下端が開口している、円筒形状の部材である。チューブ13aの上端の開口には、組合せ計量ユニット2から供給される被包装物Cが投入される。フォーマ13bは、チューブ13aを取り囲むように配置されている。フィルム供給ユニット4のフィルムロールから繰り出されてきたフィルムFは、チューブ13aとフォーマ13bとの間の隙間を通過する際に、チューブ13aに巻き付いて筒状に成形される。チューブ13aおよびフォーマ13bは、製造する袋Bの大きさに応じて取り替えることができる。 (2-1) Forming Mechanism The formingmechanism 13 includes a tube 13a and a former 13b. The tube 13a is a cylindrical member having an open upper end and a lower end. An article C to be packaged supplied from the combination weighing unit 2 is put into the opening at the upper end of the tube 13a. The former 13b is disposed so as to surround the tube 13a. When the film F fed out from the film roll of the film supply unit 4 passes through the gap between the tube 13a and the former 13b, the film F is wound around the tube 13a and formed into a cylindrical shape. The tube 13a and the former 13b can be replaced according to the size of the bag B to be manufactured.
成形機構13は、チューブ13aとフォーマ13bとを有する。チューブ13aは、上端および下端が開口している、円筒形状の部材である。チューブ13aの上端の開口には、組合せ計量ユニット2から供給される被包装物Cが投入される。フォーマ13bは、チューブ13aを取り囲むように配置されている。フィルム供給ユニット4のフィルムロールから繰り出されてきたフィルムFは、チューブ13aとフォーマ13bとの間の隙間を通過する際に、チューブ13aに巻き付いて筒状に成形される。チューブ13aおよびフォーマ13bは、製造する袋Bの大きさに応じて取り替えることができる。 (2-1) Forming Mechanism The forming
(2-2)プルダウンベルト機構
プルダウンベルト機構14は、チューブ13aに巻き付いたフィルムFを吸着しながら下方に搬送する。プルダウンベルト機構14は、主として、駆動ローラ14a、従動ローラ14bおよび一対のベルト14cを有する。一対のベルト14cは、図2に示されるように、チューブ13aの左右両側においてチューブ13aを挟むように配置され、筒状に成形されたフィルムFを吸着する機構を有する。プルダウンベルト機構14は、駆動ローラ14aおよび従動ローラ14bによって一対のベルト14cが回転駆動することで、筒状に成形されたフィルムFを下方に搬送する。 (2-2) Pull-down belt mechanism The pull-downbelt mechanism 14 conveys the film F wound around the tube 13a downward while adsorbing it. The pull-down belt mechanism 14 mainly includes a driving roller 14a, a driven roller 14b, and a pair of belts 14c. As shown in FIG. 2, the pair of belts 14 c are arranged so as to sandwich the tube 13 a on both the left and right sides of the tube 13 a and have a mechanism for adsorbing the film F formed in a cylindrical shape. The pull-down belt mechanism 14 conveys the film F formed into a cylindrical shape downward by rotating the pair of belts 14c by the driving roller 14a and the driven roller 14b.
プルダウンベルト機構14は、チューブ13aに巻き付いたフィルムFを吸着しながら下方に搬送する。プルダウンベルト機構14は、主として、駆動ローラ14a、従動ローラ14bおよび一対のベルト14cを有する。一対のベルト14cは、図2に示されるように、チューブ13aの左右両側においてチューブ13aを挟むように配置され、筒状に成形されたフィルムFを吸着する機構を有する。プルダウンベルト機構14は、駆動ローラ14aおよび従動ローラ14bによって一対のベルト14cが回転駆動することで、筒状に成形されたフィルムFを下方に搬送する。 (2-2) Pull-down belt mechanism The pull-down
(2-3)縦シール機構
縦シール機構15は、筒状に成形されたフィルムFを縦方向(図2では、上下方向)にシールする。縦シール機構15は、チューブ13aの正面側に配置される。縦シール機構15は、駆動機構(図示せず)によって、チューブ13aに近づくように、あるいは、チューブ13aから遠ざかるように前後方向に移動する。 (2-3) Vertical Seal Mechanism Thevertical seal mechanism 15 seals the film F formed in a cylindrical shape in the vertical direction (vertical direction in FIG. 2). The vertical seal mechanism 15 is disposed on the front side of the tube 13a. The vertical seal mechanism 15 is moved in the front-rear direction so as to approach the tube 13a or away from the tube 13a by a drive mechanism (not shown).
縦シール機構15は、筒状に成形されたフィルムFを縦方向(図2では、上下方向)にシールする。縦シール機構15は、チューブ13aの正面側に配置される。縦シール機構15は、駆動機構(図示せず)によって、チューブ13aに近づくように、あるいは、チューブ13aから遠ざかるように前後方向に移動する。 (2-3) Vertical Seal Mechanism The
縦シール機構15が駆動機構によってチューブ13aに近づくように駆動することで、チューブ13aに巻き付いたフィルムFの縦方向の重なり部分は、縦シール機構15とチューブ13aとの間に挟まれる。縦シール機構15は、駆動機構によってフィルムFの重なり部分を一定の圧力でチューブ13aに押し付けながら加熱することで、フィルムFの重なり部分を縦方向に熱シールして、筒状フィルムFcを形成する。縦シール機構15は、フィルムFの重なり部分を加熱するヒータ、および、フィルムFの重なり部分と接触するヒータベルト等を有している。
When the vertical seal mechanism 15 is driven by the drive mechanism so as to approach the tube 13a, the vertical overlapping portion of the film F wound around the tube 13a is sandwiched between the vertical seal mechanism 15 and the tube 13a. The vertical sealing mechanism 15 heats the overlapping portion of the film F in the vertical direction by heating the overlapping portion of the film F against the tube 13a with a constant pressure by the driving mechanism, thereby forming the tubular film Fc. . The vertical sealing mechanism 15 includes a heater that heats the overlapping portion of the film F, a heater belt that contacts the overlapping portion of the film F, and the like.
(2-4)横シール機構
横シール機構17は、筒状フィルムFcを横方向(図2では、左右方向)にシールする。横シール機構17は、成形機構13、プルダウンベルト機構14および縦シール機構15の下方に配置される。 (2-4) Horizontal Seal Mechanism Thehorizontal seal mechanism 17 seals the tubular film Fc in the horizontal direction (left and right direction in FIG. 2). The horizontal sealing mechanism 17 is disposed below the forming mechanism 13, the pull-down belt mechanism 14, and the vertical sealing mechanism 15.
横シール機構17は、筒状フィルムFcを横方向(図2では、左右方向)にシールする。横シール機構17は、成形機構13、プルダウンベルト機構14および縦シール機構15の下方に配置される。 (2-4) Horizontal Seal Mechanism The
図3は、横シール機構17を、図2の右側から見た概略的な側面図である。図3において、紙面に垂直な方向は、図2における左右方向である。横シール機構17は、主として、第1回転体50aおよび第2回転体50bを備える。第1回転体50aは、筒状フィルムFcの前側に配置される。第2回転体50bは、筒状フィルムFcの後側に配置される。図3の紙面内では、第1回転体50aは、筒状フィルムFcの左側に位置し、第2回転体50bは、筒状フィルムFcの右側に位置している。
FIG. 3 is a schematic side view of the lateral seal mechanism 17 as viewed from the right side of FIG. In FIG. 3, the direction perpendicular to the paper surface is the left-right direction in FIG. The horizontal seal mechanism 17 mainly includes a first rotating body 50a and a second rotating body 50b. The 1st rotary body 50a is arrange | positioned at the front side of the cylindrical film Fc. The second rotating body 50b is disposed on the rear side of the tubular film Fc. 3, the first rotating body 50a is located on the left side of the tubular film Fc, and the second rotating body 50b is located on the right side of the tubular film Fc.
第1回転体50aは、主として、第1回転軸53aと、第1シールジョー51aと、第2シールジョー52aとを備える。第2回転体50bは、主として、第2回転軸53bと、第1シールジョー51bと、第2シールジョー52bとを備える。第1回転体50aは、左右方向に沿って見た場合において、第1回転軸53aを回転軸として、第1回転軸53aの回転中心C1を中心に回転する。第2回転体50bは、左右方向に沿って見た場合において、第2回転軸53bを回転軸として、第2回転軸53bの回転中心C2を中心に回転する。横シール機構17を左右方向に沿って見た場合において、一対の第1シールジョー51a,51bは、互いに反対方向に同期回転し、一対の第2シールジョー52a,52bは、互いに反対方向に同期回転する。図3には、一対の第1シールジョー51a,51b、および、一対の第2シールジョー52a,52bの軌跡が鎖線で示されている。
The first rotating body 50a mainly includes a first rotating shaft 53a, a first sealing jaw 51a, and a second sealing jaw 52a. The second rotating body 50b mainly includes a second rotating shaft 53b, a first sealing jaw 51b, and a second sealing jaw 52b. When viewed along the left-right direction, the first rotating body 50a rotates around the rotation center C1 of the first rotating shaft 53a with the first rotating shaft 53a as a rotating shaft. When viewed along the left-right direction, the second rotating body 50b rotates around the rotation center C2 of the second rotating shaft 53b with the second rotating shaft 53b as a rotating shaft. When the horizontal seal mechanism 17 is viewed along the left-right direction, the pair of first seal jaws 51a, 51b rotate synchronously in opposite directions, and the pair of second seal jaws 52a, 52b synchronize in opposite directions. Rotate. In FIG. 3, the trajectories of the pair of first seal jaws 51a and 51b and the pair of second seal jaws 52a and 52b are indicated by chain lines.
横シール機構17は、一対の第1シールジョー51a,51b、または、一対の第2シールジョー52a,52bによって、下方に搬送される筒状フィルムFcを、筒状フィルムFcの搬送方向と交差する横方向(図2では、左右方向)に沿って挟み込む。一対の第1シールジョー51a,51b、または、一対の第2シールジョー52a,52bは、筒状フィルムFcを挟み込みながら加熱することで、筒状フィルムFcを横方向に熱シールする。
The lateral seal mechanism 17 intersects the transport direction of the tubular film Fc with the tubular film Fc transported downward by the pair of first seal jaws 51a and 51b or the pair of second seal jaws 52a and 52b. It is sandwiched along the horizontal direction (left and right direction in FIG. 2). The pair of first sealing jaws 51a and 51b or the pair of second sealing jaws 52a and 52b heats the tubular film Fc in the lateral direction by heating while sandwiching the tubular film Fc.
(3)フィルム供給ユニットの構成
図4は、フィルム供給ユニット4の概略的な構成を示す側面図である。図4の紙面内において、シート状のフィルムFは、右側(上流側)から左側(下流側)に向かって搬送される。フィルム供給ユニット4は、フィルムロールFRからフィルムFを繰り出して、フィルムFを搬送しながらフィルムFの表面に所定の情報を印字して、製袋包装ユニット3の成形機構13にフィルムFを供給する。フィルム供給ユニット4は、主として、エアシャフト21と、複数のテンションローラ22と、印字装置23と、検査装置24と、フィードローラ25とを備える。 (3) Configuration of Film Supply Unit FIG. 4 is a side view showing a schematic configuration of thefilm supply unit 4. 4, the sheet-like film F is conveyed from the right side (upstream side) to the left side (downstream side). The film supply unit 4 feeds the film F from the film roll FR, prints predetermined information on the surface of the film F while conveying the film F, and supplies the film F to the forming mechanism 13 of the bag making and packaging unit 3. . The film supply unit 4 mainly includes an air shaft 21, a plurality of tension rollers 22, a printing device 23, an inspection device 24, and a feed roller 25.
図4は、フィルム供給ユニット4の概略的な構成を示す側面図である。図4の紙面内において、シート状のフィルムFは、右側(上流側)から左側(下流側)に向かって搬送される。フィルム供給ユニット4は、フィルムロールFRからフィルムFを繰り出して、フィルムFを搬送しながらフィルムFの表面に所定の情報を印字して、製袋包装ユニット3の成形機構13にフィルムFを供給する。フィルム供給ユニット4は、主として、エアシャフト21と、複数のテンションローラ22と、印字装置23と、検査装置24と、フィードローラ25とを備える。 (3) Configuration of Film Supply Unit FIG. 4 is a side view showing a schematic configuration of the
(3-1)エアシャフト
エアシャフト21は、シート状のフィルムFが巻き付けられたフィルムロールFRがセットされるシャフトである。エアシャフト21は、フィルムロールFRを真空吸着して固定する。エアシャフト21は、シャフト駆動モータ(図示せず)によって回転駆動する。シャフト駆動モータがエアシャフト21を回転させることにより、フィルムロールFRに巻き付けられたシート状のフィルムFが繰り出される。 (3-1) Air Shaft Theair shaft 21 is a shaft on which a film roll FR around which a sheet-like film F is wound is set. The air shaft 21 fixes the film roll FR by vacuum suction. The air shaft 21 is rotationally driven by a shaft drive motor (not shown). When the shaft drive motor rotates the air shaft 21, the sheet-like film F wound around the film roll FR is fed out.
エアシャフト21は、シート状のフィルムFが巻き付けられたフィルムロールFRがセットされるシャフトである。エアシャフト21は、フィルムロールFRを真空吸着して固定する。エアシャフト21は、シャフト駆動モータ(図示せず)によって回転駆動する。シャフト駆動モータがエアシャフト21を回転させることにより、フィルムロールFRに巻き付けられたシート状のフィルムFが繰り出される。 (3-1) Air Shaft The
フィルム供給ユニット4においてフィルムロールFRから繰り出されたフィルムFは、最終的に製袋包装ユニット3に送られる。製袋包装ユニット3では、フィルムFは、成形機構13によって筒状に成形され、プルダウンベルト機構14によって下方に搬送される。これにより、フィルム供給ユニット4において、フィルムロールFRから繰り出されたフィルムFは、繰り出された分だけ搬送される。制御部は、シャフト駆動モータを制御してエアシャフト21の回転数を変化させることにより、フィルムロールFRから繰り出されたフィルムFの搬送速度を調整することができる。
The film F fed from the film roll FR in the film supply unit 4 is finally sent to the bag making and packaging unit 3. In the bag making and packaging unit 3, the film F is formed into a cylindrical shape by the forming mechanism 13 and conveyed downward by the pull-down belt mechanism 14. Thereby, in the film supply unit 4, the film F fed out from the film roll FR is conveyed by the amount fed out. The control unit can adjust the conveyance speed of the film F fed from the film roll FR by controlling the shaft drive motor to change the rotation speed of the air shaft 21.
(3-2)テンションローラ
テンションローラ22は、所定の位置に所定の距離間隔で配置されるローラである。テンションローラ22は、フィルムロールFRから繰り出されたフィルムFを屈曲させて搬送角度を変えながら、フィルムFを印字装置23へ案内する。テンションローラ22は、フィルムロールFRから繰り出されて搬送されるフィルムFに適度なテンションを与え、搬送されるフィルムFの緩みおよび蛇行を防止する。テンションローラ22の数および位置は、フィルムロールFRの位置、および、フィルムFの寸法等に応じて、任意に設定可能である。 (3-2) Tension roller Thetension roller 22 is a roller disposed at a predetermined position at a predetermined distance. The tension roller 22 guides the film F to the printing device 23 while bending the film F fed from the film roll FR and changing the transport angle. The tension roller 22 applies an appropriate tension to the film F that is fed from the film roll FR and conveyed, and prevents the film F being conveyed from loosening and meandering. The number and position of the tension rollers 22 can be arbitrarily set according to the position of the film roll FR, the dimension of the film F, and the like.
テンションローラ22は、所定の位置に所定の距離間隔で配置されるローラである。テンションローラ22は、フィルムロールFRから繰り出されたフィルムFを屈曲させて搬送角度を変えながら、フィルムFを印字装置23へ案内する。テンションローラ22は、フィルムロールFRから繰り出されて搬送されるフィルムFに適度なテンションを与え、搬送されるフィルムFの緩みおよび蛇行を防止する。テンションローラ22の数および位置は、フィルムロールFRの位置、および、フィルムFの寸法等に応じて、任意に設定可能である。 (3-2) Tension roller The
テンションローラ22の少なくとも一部は、上下方向に移動可能であってもよい。テンションローラ22を移動させることで、テンションローラ22によって案内されるフィルムFにかかるテンションを調整することができる。この場合、制御部は、テンションローラ22の上下方向の変位量に基づいて、フィルムFのテンション状態を検出する。そして、制御部は、検出されたテンション状態に基づいて、フィルムFにかかるテンションが所定の範囲内になるように、シャフト駆動モータを制御してフィルムFの搬送速度を調整する。
At least a part of the tension roller 22 may be movable in the vertical direction. The tension applied to the film F guided by the tension roller 22 can be adjusted by moving the tension roller 22. In this case, the control unit detects the tension state of the film F based on the amount of vertical displacement of the tension roller 22. And a control part controls a shaft drive motor based on the detected tension state, and adjusts the conveyance speed of the film F so that the tension concerning the film F may become in the predetermined range.
(3-3)印字装置
印字装置23は、主として、印字ヘッド23aと、印字ローラ23bとを備える。印字ヘッド23aは、搬送されているフィルムFの表面に所定の印字情報を印字する。印字情報は、フィルムFの表面の所定の被印字領域に印字される。印字情報は、例えば、被包装物Cが食品である場合、被包装物Cの製造年月日および消費期限である。印字情報は、制御部から印字装置23に送信される。印字ヘッド23aは、フィルムFに向かって押し当てられたり、フィルムFから離れたりするように移動可能である。しかし、印字ヘッド23aは、フィルムFの搬送方向に沿って移動可能ではない。 (3-3) Printing Device Theprinting device 23 mainly includes a print head 23a and a print roller 23b. The print head 23a prints predetermined print information on the surface of the film F being conveyed. The print information is printed on a predetermined print area on the surface of the film F. The printed information is, for example, the date of manufacture and the expiration date of the packaged article C when the packaged article C is food. The printing information is transmitted from the control unit to the printing device 23. The print head 23a is movable so as to be pressed against the film F or away from the film F. However, the print head 23a is not movable along the transport direction of the film F.
印字装置23は、主として、印字ヘッド23aと、印字ローラ23bとを備える。印字ヘッド23aは、搬送されているフィルムFの表面に所定の印字情報を印字する。印字情報は、フィルムFの表面の所定の被印字領域に印字される。印字情報は、例えば、被包装物Cが食品である場合、被包装物Cの製造年月日および消費期限である。印字情報は、制御部から印字装置23に送信される。印字ヘッド23aは、フィルムFに向かって押し当てられたり、フィルムFから離れたりするように移動可能である。しかし、印字ヘッド23aは、フィルムFの搬送方向に沿って移動可能ではない。 (3-3) Printing Device The
印字ローラ23bは、印字ヘッド23aと対向して配置されるローラである。搬送されるフィルムFは、印字ヘッド23aと印字ローラ23bとの間を通過する。印字ローラ23bは、印字ヘッド23aがフィルムFの表面と対向するように、フィルムFの位置を微調整する。これにより、印字ヘッド23aは、搬送されるフィルムFの被印字領域に納まるように印字情報を印字することができる。
The printing roller 23b is a roller disposed to face the printing head 23a. The conveyed film F passes between the print head 23a and the print roller 23b. The print roller 23b finely adjusts the position of the film F so that the print head 23a faces the surface of the film F. As a result, the print head 23a can print the print information so as to be within the print area of the film F being conveyed.
(3-4)検査装置
検査装置24は、印字装置23の下流側の近傍に設置される。検査装置24は、フィルムFの被印字領域に印字情報が正確に印字されているか否かを検査する。検査装置24は、発光素子および受光素子から構成される光センサである。搬送されるフィルムFは、発光素子と受光素子との間を通過する。発光素子は、フィルムFの被印字領域に光を照射する。受光素子は、被印字領域で反射した光を検知して、被印字領域に印字された印字情報の位置等を検出する。 (3-4) Inspection Device Theinspection device 24 is installed near the downstream side of the printing device 23. The inspection device 24 inspects whether or not the print information is accurately printed in the print area of the film F. The inspection device 24 is an optical sensor composed of a light emitting element and a light receiving element. The film F to be conveyed passes between the light emitting element and the light receiving element. The light emitting element irradiates light on the print area of the film F. The light receiving element detects light reflected from the print area and detects the position of the print information printed on the print area.
検査装置24は、印字装置23の下流側の近傍に設置される。検査装置24は、フィルムFの被印字領域に印字情報が正確に印字されているか否かを検査する。検査装置24は、発光素子および受光素子から構成される光センサである。搬送されるフィルムFは、発光素子と受光素子との間を通過する。発光素子は、フィルムFの被印字領域に光を照射する。受光素子は、被印字領域で反射した光を検知して、被印字領域に印字された印字情報の位置等を検出する。 (3-4) Inspection Device The
なお、検査装置24は、光学カメラであってもよい。この場合、検査装置24は、搬送されるフィルムFの被印字領域を撮像して取得した画像を解析することで、被印字領域に印字情報が正確に印字されているか否かを検査する。
Note that the inspection device 24 may be an optical camera. In this case, the inspection device 24 inspects whether or not the print information is accurately printed in the print area by analyzing the image acquired by imaging the print area of the film F being conveyed.
(3-5)フィードローラ
フィードローラ25は、フィルム供給ユニット4において搬送されるフィルムFを所定の方向に導くためのローラである。図4に示されるフィルム供給ユニット4は、1つのフィードローラ25を備える。このフィードローラ25は、テンションローラ22と印字装置23との間に配置され、印字装置23がある方向にフィルムFを導く。フィードローラ25の数および位置は、フィルム供給ユニット4の構成等に応じて、任意に設定可能である。なお、フィルム供給ユニット4は、その構成によっては、フィードローラ25を備えていなくてもよい。 (3-5) Feed roller Thefeed roller 25 is a roller for guiding the film F conveyed in the film supply unit 4 in a predetermined direction. The film supply unit 4 shown in FIG. 4 includes one feed roller 25. The feed roller 25 is disposed between the tension roller 22 and the printing device 23 and guides the film F in the direction in which the printing device 23 is located. The number and position of the feed rollers 25 can be arbitrarily set according to the configuration of the film supply unit 4 and the like. The film supply unit 4 may not include the feed roller 25 depending on the configuration.
フィードローラ25は、フィルム供給ユニット4において搬送されるフィルムFを所定の方向に導くためのローラである。図4に示されるフィルム供給ユニット4は、1つのフィードローラ25を備える。このフィードローラ25は、テンションローラ22と印字装置23との間に配置され、印字装置23がある方向にフィルムFを導く。フィードローラ25の数および位置は、フィルム供給ユニット4の構成等に応じて、任意に設定可能である。なお、フィルム供給ユニット4は、その構成によっては、フィードローラ25を備えていなくてもよい。 (3-5) Feed roller The
(4)製袋包装機の動作
(4-1)全体的な動作
最初に、製袋包装機1が被包装物Cを袋Bに密封する動作の概略について説明する。フィルム供給ユニット4から製袋包装ユニット3に供給されたフィルムFは、チューブ13aに巻き付けられて筒状に成形され、プルダウンベルト機構14によって下方に搬送される。チューブ13aに巻き付けられた筒状のフィルムFは、上下方向に延びる両端部が重ね合わせられている。筒状に成形されたフィルムFの重なり部分は、縦シール機構15によって縦方向にシールされ、筒状フィルムFcが形成される。 (4) Operation of Bag Making and Packaging Machine (4-1) Overall Operation First, an outline of the operation of the bag making andpackaging machine 1 for sealing the article to be packaged C in the bag B will be described. The film F supplied from the film supply unit 4 to the bag making and packaging unit 3 is wound around the tube 13 a and formed into a cylindrical shape, and is conveyed downward by the pull-down belt mechanism 14. The cylindrical film F wound around the tube 13a is overlapped at both ends extending in the vertical direction. The overlapping portion of the film F formed into a cylindrical shape is sealed in the vertical direction by the vertical sealing mechanism 15 to form a cylindrical film Fc.
(4-1)全体的な動作
最初に、製袋包装機1が被包装物Cを袋Bに密封する動作の概略について説明する。フィルム供給ユニット4から製袋包装ユニット3に供給されたフィルムFは、チューブ13aに巻き付けられて筒状に成形され、プルダウンベルト機構14によって下方に搬送される。チューブ13aに巻き付けられた筒状のフィルムFは、上下方向に延びる両端部が重ね合わせられている。筒状に成形されたフィルムFの重なり部分は、縦シール機構15によって縦方向にシールされ、筒状フィルムFcが形成される。 (4) Operation of Bag Making and Packaging Machine (4-1) Overall Operation First, an outline of the operation of the bag making and
縦シールされた筒状フィルムFcは、チューブ13aから抜けて、横シール機構17まで下方に搬送される。横シール機構17は、一対の第1シールジョー51a,51b、または、一対の第2シールジョー52a,52bによって、筒状フィルムFcを挟み込んで横シールする。このとき、筒状フィルムFcの横シールされた部分の下方では、被包装物Cが封入された袋Bが形成されている。一方、筒状フィルムFcの横シールされた部分の上方では、組合せ計量ユニット2によって計量された被包装物Cがチューブ13a内を落下して、筒状フィルムFcの中に投入される。
The vertically sealed cylindrical film Fc is removed from the tube 13a and conveyed downward to the horizontal sealing mechanism 17. The horizontal sealing mechanism 17 performs horizontal sealing by sandwiching the tubular film Fc between the pair of first sealing jaws 51a and 51b or the pair of second sealing jaws 52a and 52b. At this time, a bag B in which an article to be packaged C is enclosed is formed below the laterally sealed portion of the tubular film Fc. On the other hand, above the side-sealed portion of the tubular film Fc, the article to be packaged C weighed by the combination weighing unit 2 falls in the tube 13a and is put into the tubular film Fc.
また、筒状フィルムFcが横シールされるタイミングに合わせて、第1シールジョー51aまたは第2シールジョー52aに内蔵されているカッター(図示せず)によって、筒状フィルムFcの横シールされた部分が横方向に切断される。これにより、被包装物Cが封入された袋Bは、後続の筒状フィルムFcから切り離される。
Further, in accordance with the timing at which the cylindrical film Fc is laterally sealed, a portion of the cylindrical film Fc that has been laterally sealed by a cutter (not shown) built in the first sealing jaw 51a or the second sealing jaw 52a. Is cut laterally. Thereby, the bag B in which the article to be packaged C is enclosed is separated from the subsequent cylindrical film Fc.
以上のようにして、被包装物Cが封入された袋Bは、連続的に製造される。製造された袋Bは、その後、ベルトコンベア(図示せず)等によって、厚みチェッカーおよび重さチェッカー等の装置に移送される。
As described above, the bag B in which the article to be packaged C is enclosed is manufactured continuously. The manufactured bag B is then transferred to devices such as a thickness checker and a weight checker by a belt conveyor (not shown) or the like.
(4-2)フィルム供給ユニットの詳細な動作
次に、フィルム供給ユニット4が製袋包装ユニット3にフィルムFを供給する動作の詳細について説明する。フィルム供給ユニット4は、エアシャフト21に固定されたフィルムロールFRからフィルムFを繰り出して、フィルムFを成形機構13に供給する。フィルム供給ユニット4は、最初に、フィルムロールFRから繰り出されたフィルムFをテンションローラ22で導きながら搬送する。次に、フィルム供給ユニット4は、フィードローラ25によって方向転換したフィルムFを搬送しながら、印字装置23によってフィルムFの被印字領域に印字情報を印字する。次に、フィルム供給ユニット4は、検査装置24によって、フィルムFの被印字領域に印字情報が正確に印字されているか否かを検査する。次に、フィルム供給ユニット4は、製袋包装ユニット3の成形機構13にフィルムFを送る。 (4-2) Detailed Operation of Film Supply Unit Next, details of the operation of thefilm supply unit 4 supplying the film F to the bag making and packaging unit 3 will be described. The film supply unit 4 feeds the film F from the film roll FR fixed to the air shaft 21 and supplies the film F to the forming mechanism 13. First, the film supply unit 4 conveys the film F fed from the film roll FR while being guided by the tension roller 22. Next, the film supply unit 4 prints print information on a print area of the film F by the printing device 23 while conveying the film F whose direction has been changed by the feed roller 25. Next, the film supply unit 4 inspects whether or not the print information is accurately printed in the print area of the film F by the inspection device 24. Next, the film supply unit 4 sends the film F to the forming mechanism 13 of the bag making and packaging unit 3.
次に、フィルム供給ユニット4が製袋包装ユニット3にフィルムFを供給する動作の詳細について説明する。フィルム供給ユニット4は、エアシャフト21に固定されたフィルムロールFRからフィルムFを繰り出して、フィルムFを成形機構13に供給する。フィルム供給ユニット4は、最初に、フィルムロールFRから繰り出されたフィルムFをテンションローラ22で導きながら搬送する。次に、フィルム供給ユニット4は、フィードローラ25によって方向転換したフィルムFを搬送しながら、印字装置23によってフィルムFの被印字領域に印字情報を印字する。次に、フィルム供給ユニット4は、検査装置24によって、フィルムFの被印字領域に印字情報が正確に印字されているか否かを検査する。次に、フィルム供給ユニット4は、製袋包装ユニット3の成形機構13にフィルムFを送る。 (4-2) Detailed Operation of Film Supply Unit Next, details of the operation of the
製袋包装機1の制御部は、運転停止要求に基づいて運転を停止する。運転停止要求は、例えば、フィルムFの被印字領域Rに印字情報が正確に印字されていないことを検査装置24が判定した場合、組合せ計量ユニット2によって計量される被包装物Cがなくなった場合、および、製袋包装機1の利用者が製袋包装機1の運転停止ボタンを押した場合に、制御部に送信される信号である。また、製袋包装機1の制御部は、製袋包装機1が運転を停止している時に、運転再開要求に基づいて運転を再開する。運転再開要求は、例えば、フィルムFの被印字領域Rに印字情報が正確に印字されていないことにより製袋包装機1が運転を停止していた場合に、被印字領域Rに印字情報が正確に印字されるようにフィルムFの位置が調整されて、製袋包装機1の利用者が製袋包装機1の運転開始ボタンを押したときに、制御部に送信される信号である。
The control unit of the bag making and packaging machine 1 stops the operation based on the operation stop request. The operation stop request is, for example, when the inspection device 24 determines that the printing information is not accurately printed on the printing area R of the film F, or when there is no package C to be weighed by the combination weighing unit 2. When the user of the bag making and packaging machine 1 presses the operation stop button of the bag making and packaging machine 1, the signal is transmitted to the control unit. Further, the control unit of the bag making and packaging machine 1 restarts the operation based on the operation resumption request when the bag making and packaging machine 1 is stopped. For example, when the bag making and packaging machine 1 has stopped operating because the printing information is not accurately printed on the printing area R of the film F, the printing information is accurately displayed on the printing area R. This is a signal transmitted to the control unit when the position of the film F is adjusted so as to be printed and the user of the bag making and packaging machine 1 presses the operation start button of the bag making and packaging machine 1.
制御部は、運転停止要求の信号を受信すると、組合せ計量ユニット2、製袋包装ユニット3およびフィルム供給ユニット4を制御して、製袋包装機1の運転を停止させる。具体的には、制御部は、組合せ計量ユニット2による被包装物Cの計量動作、製袋包装ユニット3による被包装物Cの包装動作、および、フィルム供給ユニット4によるフィルムFの供給動作を適切なタイミングで停止させる。
When receiving the operation stop request signal, the control unit controls the combination weighing unit 2, the bag making and packaging unit 3, and the film supply unit 4 to stop the operation of the bag making and packaging machine 1. Specifically, the control unit appropriately performs the weighing operation of the article C to be packaged by the combination weighing unit 2, the packaging operation of the article C to be packaged by the bag making and packaging unit 3, and the supply operation of the film F by the film supply unit 4. Stop at the right time.
その後、制御部は、運転再開要求の信号を受信すると、組合せ計量ユニット2、製袋包装ユニット3およびフィルム供給ユニット4を制御して、製袋包装機1の運転を開始させる。具体的には、制御部は、組合せ計量ユニット2による被包装物Cの計量動作、製袋包装ユニット3による被包装物Cの包装動作、および、フィルム供給ユニット4によるフィルムFの供給動作を適切なタイミングで再開させる。
Thereafter, when the control unit receives the operation resumption request signal, the control unit controls the combination weighing unit 2, the bag making and packaging unit 3, and the film supply unit 4 to start the operation of the bag making and packaging machine 1. Specifically, the control unit appropriately performs the weighing operation of the article C to be packaged by the combination weighing unit 2, the packaging operation of the article C to be packaged by the bag making and packaging unit 3, and the supply operation of the film F by the film supply unit 4. Restart at the right time.
制御部は、運転停止要求に基づいてフィルム供給ユニット4によるフィルムFの供給動作を停止させるとき、停止可能位置でフィルムFの搬送を停止させる。停止可能位置は、製袋包装機1の運転再開時において印字装置23が被印字領域Rに印字情報を正確に印字できるような、フィルムFの停止位置である。停止可能位置は、印字装置23によって第n番目(nは自然数)に印字される被印字領域Rと、印字装置23によって第n+1番目に印字される被印字領域Rとの間に位置する。
The control unit stops the conveyance of the film F at a stoppable position when the supply operation of the film F by the film supply unit 4 is stopped based on the operation stop request. The stoppable position is a stop position of the film F so that the printing device 23 can accurately print the print information on the print area R when the bag making and packaging machine 1 is restarted. The stoppable position is located between the printing area R printed nth (n is a natural number) by the printing device 23 and the printing area R printed n + 1th by the printing device 23.
次に、停止可能位置について、図面を参照しながら説明する。図5は、製袋包装機1によって搬送されるフィルムFを上下方向に沿って模式的に示した図である。図5において、フィルムFの搬送方向は、紙面の上から下に向かう方向である。図5には、フィルムFの搬送方向が下向きの矢印で示されている。図5には、1つの袋Bに相当する単位領域Xが連なったフィルムFが示されている。隣り合う単位領域Xの境界は、点線で示されている。各単位領域Xには、被印字領域Rが示されている。印字情報が未だに印字されていない被印字領域Rは白い楕円で示され、印字情報が既に印字されている被印字領域Rは黒い楕円で示されている。図5には、印字位置P1と横シール位置P2とが示されている。印字位置P1は、フィルム供給ユニット4の印字装置23がフィルムFに印字する位置である。横シール位置P2は、製袋包装ユニット3の横シール機構17がフィルムFを横シールする位置である。図5において、隣り合う単位領域Xの境界は、横シール機構17が正常に横シールできる位置である。横シール位置P2より下流側では、フィルムFは袋Bに成形されている。図5には、フィルムFの位置が互いに異なる複数のパターンが図5(a)~(c)として示されている。図5(a)~(c)は、本実施形態の効果を説明するための比較例である。
Next, stop possible positions will be described with reference to the drawings. FIG. 5 is a diagram schematically showing the film F conveyed by the bag making and packaging machine 1 along the vertical direction. In FIG. 5, the conveying direction of the film F is a direction from the top to the bottom of the page. In FIG. 5, the conveyance direction of the film F is indicated by a downward arrow. FIG. 5 shows a film F in which unit regions X corresponding to one bag B are connected. A boundary between adjacent unit regions X is indicated by a dotted line. In each unit area X, a print area R is shown. The print area R in which the print information has not yet been printed is indicated by a white ellipse, and the print area R in which the print information has already been printed is indicated by a black ellipse. FIG. 5 shows the print position P1 and the horizontal seal position P2. The printing position P1 is a position where the printing device 23 of the film supply unit 4 prints on the film F. The lateral seal position P2 is a position where the lateral seal mechanism 17 of the bag making and packaging unit 3 laterally seals the film F. In FIG. 5, the boundary between adjacent unit regions X is a position where the horizontal sealing mechanism 17 can normally perform horizontal sealing. The film F is formed in the bag B on the downstream side from the lateral seal position P2. FIG. 5 shows a plurality of patterns having different positions of the film F as FIGS. 5A to 5C are comparative examples for explaining the effect of the present embodiment.
上述したように、印字装置23は、搬送されているフィルムFに印字情報を印字する。印字装置23の印字ヘッド23aは、フィルムFの搬送方向に沿って移動可能ではないので、印字装置23は、停止しているフィルムFには印字情報を印字できない。また、印字装置23がフィルムFの被印字領域Rに正確に印字するためには、フィルムFの搬送速度が所定の範囲内である必要がある。例えば、フィルムFの搬送速度が十分ではない場合には、印字装置23は、フィルムFの被印字領域Rに正確に印字することができない。以下、印字装置23がフィルムFの被印字領域Rに正確に印字するために必要なフィルムFの搬送速度の範囲を、第1搬送速度と呼ぶ。言い換えると、被印字領域Raが正確に印字されるためには、被印字領域Raが印字位置P1を通過する時のフィルムFの速度が、第1搬送速度に達している必要がある。
As described above, the printing device 23 prints the printing information on the film F being conveyed. Since the print head 23a of the printing device 23 is not movable along the conveyance direction of the film F, the printing device 23 cannot print the printing information on the film F that is stopped. In addition, in order for the printing device 23 to accurately print on the print area R of the film F, the transport speed of the film F needs to be within a predetermined range. For example, when the conveyance speed of the film F is not sufficient, the printing device 23 cannot accurately print on the print area R of the film F. Hereinafter, the range of the conveyance speed of the film F necessary for the printing device 23 to accurately print on the print area R of the film F is referred to as a first conveyance speed. In other words, in order for the print area Ra to be printed accurately, the speed of the film F when the print area Ra passes the print position P1 needs to reach the first transport speed.
図5(a)は、制御部が運転停止要求の信号を受信して、ある被印字領域Raが印字位置P1と重なっている状態でフィルムFが停止している状態を示す。この被印字領域Raは、印字装置23によって印字情報が全く印字されていないか、印字情報が一部のみ印字されている。この場合、運転再開時において、印字位置P1にある印字装置23は、被印字領域Raに印字情報を正確に印字することができない。なぜなら、運転再開後に被印字領域Raが印字位置P1を通過する時のフィルムFの速度は、第1搬送速度に達しないからである。
FIG. 5A shows a state in which the film F is stopped in a state where the control unit receives the operation stop request signal and a certain print area Ra overlaps the print position P1. In the print area Ra, print information is not printed at all by the printing device 23, or only a part of the print information is printed. In this case, when the operation is resumed, the printing device 23 at the printing position P1 cannot accurately print the printing information on the printing area Ra. This is because the speed of the film F when the print area Ra passes the print position P1 after restarting the operation does not reach the first transport speed.
図5(b)は、制御部が運転停止要求の信号を受信して、ある被印字領域Rbの下流側近傍に印字位置P1が位置している状態でフィルムFが停止している状態を示す。この被印字領域Rbは、印字装置23によって印字情報が全く印字されていない。この場合、運転再開時において、印字位置P1にある印字装置23は、被印字領域Rbに印字情報を正確に印字することができない。なぜなら、運転再開後に被印字領域Rbが印字位置P1を通過する時のフィルムFの速度は、第1搬送速度に達しないからである。
FIG. 5B shows a state in which the control unit receives the operation stop request signal and the film F is stopped in a state where the printing position P1 is located in the vicinity of the downstream side of a certain printing area Rb. . In this print area Rb, no print information is printed by the printing device 23. In this case, when the operation is resumed, the printing device 23 at the printing position P1 cannot accurately print the printing information on the printing area Rb. This is because the speed of the film F when the print area Rb passes the print position P1 after restarting operation does not reach the first transport speed.
図5(c)は、制御部が運転停止要求の信号を受信して、ある被印字領域Rc1の上流側近傍に印字位置P1が位置している状態でフィルムFが停止している状態を示す。この被印字領域Rc1は、印字装置23によって印字情報が印字されている。被印字領域Rc1と上流側で隣り合う被印字領域Rc2は、印字装置23によって印字情報が印字されていない。この場合、運転再開時において、印字位置P1にある印字装置23は、被印字領域Rc2に印字情報を正確に印字することができる。なぜなら、運転再開後に被印字領域Rc2が印字位置P1を通過する時のフィルムFの速度は、第1搬送速度に達するからである。
FIG. 5C shows a state in which the film F is stopped in a state where the control unit receives the operation stop request signal and the printing position P1 is located in the vicinity of the upstream side of a certain printing area Rc1. . In this print area Rc1, print information is printed by the printer 23. Printing information is not printed by the printing device 23 in the printing area Rc2 adjacent to the printing area Rc1 on the upstream side. In this case, when the operation is resumed, the printing device 23 at the printing position P1 can accurately print the printing information on the printing area Rc2. This is because the speed of the film F when the print area Rc2 passes the print position P1 after the restart of operation reaches the first transport speed.
図5(a)および図5(b)に示されるように、制御部が運転停止要求の信号を受信した際に、運転再開後に印字位置P1を被印字領域Rが初めて通過する時のフィルムFの速度が第1搬送速度に達しない位置でフィルムFが停止した場合、印字装置23は、その被印字領域Rに印字情報を正確に印字することができない。一方、図5(c)に示されるように、制御部が運転停止要求の信号を受信した際に、運転再開後に印字位置P1を被印字領域Rが初めて通過する時のフィルムFの速度が第1搬送速度に達する位置でフィルムFが停止した場合には、印字装置23は、被印字領域Rbに印字情報を正確に印字することができる。上述の停止可能位置は、図5(c)に示されるようなフィルムFの停止位置である。すなわち、停止可能位置は、運転再開後に印字位置P1を被印字領域Rが初めて通過する時のフィルムFの速度が第1搬送速度に達する位置である。
As shown in FIGS. 5A and 5B, when the control unit receives the operation stop request signal, the film F when the print area R passes through the print position P1 for the first time after the operation is resumed. When the film F stops at a position where the speed does not reach the first transport speed, the printing device 23 cannot accurately print the print information on the print area R. On the other hand, as shown in FIG. 5C, when the control unit receives the operation stop request signal, the speed of the film F when the print area R passes through the print position P1 for the first time after restarting operation is the first. When the film F stops at a position that reaches one transport speed, the printing device 23 can accurately print the print information on the print area Rb. The stoppable position described above is a stop position of the film F as shown in FIG. That is, the stoppable position is a position where the speed of the film F reaches the first transport speed when the print area R passes through the print position P1 for the first time after restarting operation.
停止可能位置は、所定の範囲をとり得る。図6は、停止可能位置が取り得る範囲を示す。図6には、図5と同様に、フィルムFが上下方向に沿って模式的に示されている。図6には、フィルムFの搬送方向が下向きの矢印で示されている。図6において、ハッチングされた印字可能領域RPは、フィルムFが停止可能位置で停止した場合に印字位置P1がとり得る範囲である。すなわち、制御部が運転停止要求の信号を受信してフィルムFの搬送が停止した時に、印字位置P1が印字可能領域RPにある場合に、フィルムFは停止可能位置にある。
The stoppable position can take a predetermined range. FIG. 6 shows a possible range of the stoppable position. FIG. 6 schematically shows the film F along the vertical direction, as in FIG. In FIG. 6, the conveyance direction of the film F is indicated by a downward arrow. In FIG. 6, the hatched printable area RP is a range that the print position P1 can take when the film F stops at the stoppable position. That is, when the control unit receives the operation stop request signal and the conveyance of the film F stops, the film F is in the stoppable position when the print position P1 is in the printable region RP.
印字可能領域RPの最も下流側の位置は、被印字領域Rの最も上流側の位置と同じである。フィルムFの搬送方向における印字可能領域RPの寸法RLは、運転再開後におけるフィルムFの加速度に依存する。運転再開後におけるフィルムFの加速度が大きいほど、運転再開後に印字位置P1を被印字領域Rが初めて通過する時のフィルムFの速度が第1搬送速度に達するまでの時間が短い。そのため、運転再開後におけるフィルムFの加速度が大きいほど、印字可能領域RPの寸法RLは長くなる。印字可能領域RPの寸法RLが長いほど、その印字可能領域RPと、その上流側において最も近い被印字領域Rとの間の距離が短い。
The most downstream position of the printable area RP is the same as the most upstream position of the print area R. The dimension RL of the printable region RP in the transport direction of the film F depends on the acceleration of the film F after the operation is resumed. The greater the acceleration of the film F after the restart of the operation, the shorter the time until the speed of the film F reaches the first transport speed when the print area R passes the print position P1 for the first time after the restart of the operation. Therefore, the larger the acceleration of the film F after resuming operation, the longer the dimension RL of the printable region RP. The longer the dimension RL of the printable area RP, the shorter the distance between the printable area RP and the closest print area R on the upstream side.
本実施形態では、製袋包装機1の制御部は、運転停止要求の信号を受信した場合に、印字装置23の印字ヘッド23aの位置が停止後のフィルムFの被印字領域Rと重ならないように、フィルムFの停止位置を自動的に調整する。具体的には、制御部は、図6に示される印字可能領域RPに印字ヘッド23a(印字位置P1)が納まるように、必要に応じて、所定のフィルム搬送量だけフィルムFを通常よりも余分に搬送して、フィルムFの停止位置をずらす。これにより、制御部が運転停止要求の信号を受信した場合に、図5(a)および図5(b)に示されるような位置でフィルムFが停止することが防止される。これにより、製袋包装機1は、運転再開後においてフィルムFの被印字領域Rに印字情報が正常に印字されない印字抜けの発生を防止することができる。
In the present embodiment, when the control unit of the bag making and packaging machine 1 receives the operation stop request signal, the position of the print head 23a of the printing device 23 does not overlap the print target region R of the film F after the stop. In addition, the stop position of the film F is automatically adjusted. Specifically, the control unit surpasses the film F by a predetermined film conveyance amount as necessary so that the print head 23a (printing position P1) fits in the printable region RP shown in FIG. And the stop position of the film F is shifted. This prevents the film F from stopping at a position as shown in FIGS. 5A and 5B when the control unit receives an operation stop request signal. Thereby, the bag making and packaging machine 1 can prevent the occurrence of printing omission in which the printing information is not normally printed on the printing area R of the film F after the restart of operation.
なお、製袋包装機1の制御部は、運転停止要求の信号を受信してフィルムFの停止位置をずらす必要があり、かつ、印字位置P1(印字ヘッド23aの位置)が印字可能領域RPにない場合、図6に示される停止可能位置P3に印字位置P1が位置するように、フィルムFの停止位置をずらすことが好ましい。停止可能位置P3は、印字ヘッド23aの現在位置である印字位置P1の上流側に最も近い印字可能領域RPの最も下流側の位置である。この場合、制御部がフィルムFの停止位置をずらす量が最も小さくなる。図6には、停止可能位置P3までフィルムFの位置をずらした場合におけるフィルム搬送量FSが示されている。
Note that the control unit of the bag making and packaging machine 1 needs to receive the operation stop request signal and shift the stop position of the film F, and the print position P1 (position of the print head 23a) is in the printable region RP. If not, it is preferable to shift the stop position of the film F so that the print position P1 is positioned at the stoptable position P3 shown in FIG. The stoppable position P3 is a position on the most downstream side of the printable area RP closest to the upstream side of the print position P1 that is the current position of the print head 23a. In this case, the amount by which the control unit shifts the stop position of the film F is the smallest. FIG. 6 shows the film transport amount FS when the position of the film F is shifted to the stoppable position P3.
また、製袋包装機1の制御部は、製袋包装機1の運転再開時において、フィルムFの位置に応じて、横シール機構17がフィルムFを横シールするタイミングと、フィルム供給ユニット4がフィルムFの搬送を開始するタイミングとを調整する。具体的には、制御部は、製袋包装機1の運転再開時において、運転停止時におけるフィルム搬送量に相当する分だけフィルムFを搬送させるために必要な時間が経過した後に、フィルムFの搬送を開始する。例えば、制御部は、運転停止要求の信号を受信した時に、通常よりも50mmだけフィルムFを余分に搬送して、フィルムFの停止位置をずらしたと仮定する。ここで、上述のフィルム搬送量は、50mmである。この場合、制御部は、製袋包装機1の運転再開時において、フィルムFが停止状態から50mmだけ搬送されるために要する時間だけ待機した後に、フィルムFの搬送を再開する。
Further, the control unit of the bag making and packaging machine 1 is configured such that when the operation of the bag making and packaging machine 1 is resumed, the timing at which the lateral seal mechanism 17 laterally seals the film F according to the position of the film F, and the film supply unit 4 The timing for starting the conveyance of the film F is adjusted. Specifically, when the operation of the bag making and packaging machine 1 is resumed, the control unit, after the time necessary for transporting the film F by an amount corresponding to the film transport amount at the time of the operation stop, Start conveyance. For example, when the control unit receives an operation stop request signal, it is assumed that the film F is transported by an extra 50 mm than usual and the stop position of the film F is shifted. Here, the above-mentioned film conveyance amount is 50 mm. In this case, when the operation of the bag making and packaging machine 1 is resumed, the control unit waits for the time required for the film F to be conveyed by 50 mm from the stopped state, and then resumes the conveyance of the film F.
(5)特徴
製袋包装機1は、運転停止要求の信号を制御部が受信した場合におけるフィルムFの停止位置、および、運転再開要求の信号を制御部が受信した場合におけるフィルムFの搬送開始時刻をソフトウェア的に制御して、印字抜けを防止する。そのため、製袋包装機1は、印字抜けを防止するための特別な機構を要しない。このような機構は、例えば、フィルムFの手繰り寄せ機構である。図7は、比較例としての、フィルムの手繰り寄せ機構を備えるフィルム供給ユニットの概略的な構成を示す側面図である。図7は、図4に示されるフィルム供給ユニット4に手繰り寄せ機構30が取り付けられた構成を示す。図7に示されるように、手繰り寄せ機構30は、通常、可動式ローラ31aを少なくとも含む複数のローラ31から構成される複雑な装置である。図7において、可動式ローラ31aを上下に移動させてフィルムFを手繰り寄せることで、フィルムFの停止位置が調整される。しかし、フィルムFのデザインは多種多様であり、フィルムFの種類ごとに被印字領域Rの位置は異なる。そのため、手繰り寄せ機構30を用いる場合、フィルムFの種類ごとに被印字領域Rを確認して、可動式ローラ31aの位置および手繰り寄せる量を設定する必要がある。これにより、手繰り寄せ機構30をフィルム供給ユニットに取り付ける場合、製袋包装機1の大型化、および、コスト増大等の問題が発生する。一方、本実施形態の製袋包装機1は、図7に示されるような手繰り寄せ機構30を必要としない。従って、製袋包装機1は、フィルムFを搬送しながらフィルムFの被印字領域Rに正確に印字情報を印字するための機構であるフィルム供給ユニット4を簡素化することができる。 (5) Features The bag making andpackaging machine 1 starts the conveyance of the film F when the control unit receives the stop position of the film F when the control unit receives the operation stop request signal and the operation restart request signal. The time is controlled by software to prevent missing prints. Therefore, the bag making and packaging machine 1 does not require a special mechanism for preventing printing loss. Such a mechanism is, for example, a hand feeding mechanism for the film F. FIG. 7 is a side view showing a schematic configuration of a film supply unit including a film feeding mechanism as a comparative example. FIG. 7 shows a configuration in which the hand feeding mechanism 30 is attached to the film supply unit 4 shown in FIG. As shown in FIG. 7, the hand-feeding mechanism 30 is usually a complex device including a plurality of rollers 31 including at least a movable roller 31a. In FIG. 7, the stop position of the film F is adjusted by moving the movable roller 31 a up and down to draw the film F by hand. However, the design of the film F is diverse, and the position of the print area R differs for each type of film F. Therefore, when the hand feeding mechanism 30 is used, it is necessary to confirm the print area R for each type of film F and set the position of the movable roller 31a and the amount of hand feeding. Thereby, when attaching the hand feeding mechanism 30 to a film supply unit, problems such as an increase in the size of the bag making and packaging machine 1 and an increase in cost occur. On the other hand, the bag making and packaging machine 1 according to the present embodiment does not require the hand feeding mechanism 30 as shown in FIG. Therefore, the bag making and packaging machine 1 can simplify the film supply unit 4 that is a mechanism for accurately printing the printing information on the printing area R of the film F while conveying the film F.
製袋包装機1は、運転停止要求の信号を制御部が受信した場合におけるフィルムFの停止位置、および、運転再開要求の信号を制御部が受信した場合におけるフィルムFの搬送開始時刻をソフトウェア的に制御して、印字抜けを防止する。そのため、製袋包装機1は、印字抜けを防止するための特別な機構を要しない。このような機構は、例えば、フィルムFの手繰り寄せ機構である。図7は、比較例としての、フィルムの手繰り寄せ機構を備えるフィルム供給ユニットの概略的な構成を示す側面図である。図7は、図4に示されるフィルム供給ユニット4に手繰り寄せ機構30が取り付けられた構成を示す。図7に示されるように、手繰り寄せ機構30は、通常、可動式ローラ31aを少なくとも含む複数のローラ31から構成される複雑な装置である。図7において、可動式ローラ31aを上下に移動させてフィルムFを手繰り寄せることで、フィルムFの停止位置が調整される。しかし、フィルムFのデザインは多種多様であり、フィルムFの種類ごとに被印字領域Rの位置は異なる。そのため、手繰り寄せ機構30を用いる場合、フィルムFの種類ごとに被印字領域Rを確認して、可動式ローラ31aの位置および手繰り寄せる量を設定する必要がある。これにより、手繰り寄せ機構30をフィルム供給ユニットに取り付ける場合、製袋包装機1の大型化、および、コスト増大等の問題が発生する。一方、本実施形態の製袋包装機1は、図7に示されるような手繰り寄せ機構30を必要としない。従って、製袋包装機1は、フィルムFを搬送しながらフィルムFの被印字領域Rに正確に印字情報を印字するための機構であるフィルム供給ユニット4を簡素化することができる。 (5) Features The bag making and
また、製袋包装機1の制御部は、運転停止時にフィルムFの停止位置を所定のフィルム搬送量だけずらした場合、運転再開時において、フィルム搬送量に相当する時間だけフィルムFの搬送開始を遅らせる。制御部が、運転停止時にフィルムFの停止位置をずらした場合、運転再開時においても、フィルム搬送量だけフィルムFが通常よりも余分に搬送されている状態にある。この場合、運転再開時において横シール機構17がフィルムFを正常に横シールするためには、フィルムFをずらした分であるフィルム搬送量だけフィルムFを短く送り出す必要がある。この処理を行わない場合、すなわち、運転再開時にただちにフィルムFの搬送を開始する場合、誤った位置(図5において、隣り合う単位領域Xの境界以外の位置)でフィルムFが横シールされるおそれがある。この不具合の発生を防止するために、製袋包装機1の制御部は、運転再開時におけるフィルムFの搬送再開のタイミングを適切に制御する。
Further, when the control unit of the bag making and packaging machine 1 shifts the stop position of the film F by a predetermined film transport amount when the operation is stopped, the control unit of the bag making packaging machine 1 starts the transport of the film F for a time corresponding to the film transport amount when the operation is resumed. Delay. When the control unit shifts the stop position of the film F when the operation is stopped, the film F is transported more than usual by the film transport amount even when the operation is resumed. In this case, in order for the lateral sealing mechanism 17 to normally laterally seal the film F when the operation is resumed, it is necessary to send out the film F as short as the film conveyance amount corresponding to the amount of displacement of the film F. When this processing is not performed, that is, when the conveyance of the film F is started immediately upon resumption of operation, the film F may be laterally sealed at an incorrect position (a position other than the boundary of the adjacent unit regions X in FIG. 5). There is. In order to prevent the occurrence of this problem, the control unit of the bag making and packaging machine 1 appropriately controls the timing of resuming the conveyance of the film F when the operation is resumed.
(6)変形例
以上、本発明の一実施形態について説明したが、本発明は上記実施形態に限定されるものではなく、発明の要旨を逸脱しない範囲で種々の変更が可能である。 (6) Modifications One embodiment of the present invention has been described above, but the present invention is not limited to the above embodiment, and various modifications can be made without departing from the scope of the invention.
以上、本発明の一実施形態について説明したが、本発明は上記実施形態に限定されるものではなく、発明の要旨を逸脱しない範囲で種々の変更が可能である。 (6) Modifications One embodiment of the present invention has been described above, but the present invention is not limited to the above embodiment, and various modifications can be made without departing from the scope of the invention.
(6-1)変形例A
実施形態では、製袋包装機1の制御部は、運転停止要求の信号を受信した場合に、運転再開後に印字位置P1を被印字領域Rが初めて通過する時のフィルムFの速度が第1搬送速度に達するように、フィルムFの停止位置を自動的に調整する。 (6-1) Modification A
In the embodiment, when the control unit of the bag making andpackaging machine 1 receives the operation stop request signal, the speed of the film F when the print area R passes through the print position P1 for the first time after restarting the operation is the first transport. The stop position of the film F is automatically adjusted so that the speed is reached.
実施形態では、製袋包装機1の制御部は、運転停止要求の信号を受信した場合に、運転再開後に印字位置P1を被印字領域Rが初めて通過する時のフィルムFの速度が第1搬送速度に達するように、フィルムFの停止位置を自動的に調整する。 (6-1) Modification A
In the embodiment, when the control unit of the bag making and
しかし、制御部は、さらに、運転停止要求の信号を受信した場合に、運転再開後において、隣り合う単位領域Xの境界の位置がシール位置P2を初めて通過する時のフィルムFの速度が所定の第2搬送速度に達するように、フィルムFの停止位置を自動的に調整してもよい。シール位置P2は、筒状に成形されたフィルムFが横シール機構17によって横シールされる位置である。隣り合う単位領域Xの境界の位置は、上述したように、横シール機構17が正常にフィルムFを横シールできる位置である。
However, when the control unit further receives the operation stop request signal, the speed of the film F when the position of the boundary between the adjacent unit regions X passes the seal position P2 for the first time after restarting the operation is predetermined. The stop position of the film F may be automatically adjusted so as to reach the second transport speed. The sealing position P <b> 2 is a position where the film F formed into a cylindrical shape is laterally sealed by the lateral sealing mechanism 17. As described above, the position of the boundary between the adjacent unit regions X is a position where the lateral seal mechanism 17 can normally laterally seal the film F.
横シール機構17は、下方に搬送される筒状フィルムFcを、一対の第1シールジョー51a,51b、または、一対の第2シールジョー52a,52bによって、筒状フィルムFcを挟み込んで横シールする。一対のシールジョーは、互いに逆方向に同期回転して筒状フィルムFcを上方から挟み込む。そのため、横シール機構17は、下方に搬送されていない筒状フィルムFc、および、搬送速度が十分でない筒状フィルムFcを正確に横シールすることができない。そのため、横シール機構17が筒状フィルムFcを横シールするためには、フィルム供給ユニット4によって搬送されるフィルムFの搬送速度が所定の範囲内である必要がある。第2搬送速度は、横シール機構17が筒状フィルムFcを正確に横シールするために必要なフィルムFの搬送速度の範囲である。
The lateral seal mechanism 17 laterally seals the tubular film Fc conveyed downward by sandwiching the tubular film Fc between the pair of first seal jaws 51a and 51b or the pair of second seal jaws 52a and 52b. . The pair of seal jaws rotate synchronously in opposite directions to sandwich the tubular film Fc from above. For this reason, the lateral seal mechanism 17 cannot accurately laterally seal the tubular film Fc that is not conveyed downward and the tubular film Fc that is not sufficiently conveyed. Therefore, in order for the lateral sealing mechanism 17 to laterally seal the tubular film Fc, the transport speed of the film F transported by the film supply unit 4 needs to be within a predetermined range. The second transport speed is a range of the transport speed of the film F that is necessary for the lateral seal mechanism 17 to laterally seal the tubular film Fc accurately.
従って、本変形例の製袋包装機1は、制御部が上述の制御を行うことで、運転再開後において、横シール機構17に筒状フィルムFcを正確に横シールさせて、横シールの精度を向上させることができる。
Therefore, in the bag making and packaging machine 1 of the present modified example, the control unit performs the above-described control, so that the horizontal seal mechanism 17 accurately laterally seals the tubular film Fc after the restart of operation, thereby improving the accuracy of the lateral seal. Can be improved.
(6-2)変形例B
実施形態では、製袋包装機1の制御部は、運転停止要求の信号を受信した場合に、運転再開後に印字位置P1を被印字領域Rが初めて通過する時のフィルムFの速度が第1搬送速度に達するように、フィルムFの停止位置を自動的に調整する。具体的には、制御部は、図6に示される印字可能領域RPに印字ヘッド23a(印字位置P1)が納まるように、所定のフィルム搬送量だけフィルムFを通常よりも余分に搬送することで、フィルムFの停止位置をずらす。 (6-2) Modification B
In the embodiment, when the control unit of the bag making andpackaging machine 1 receives the operation stop request signal, the speed of the film F when the print area R passes through the print position P1 for the first time after restarting the operation is the first transport. The stop position of the film F is automatically adjusted so that the speed is reached. Specifically, the control unit transports the film F by a predetermined film transport amount more than usual so that the print head 23a (print position P1) fits in the printable region RP shown in FIG. Shift the stop position of film F.
実施形態では、製袋包装機1の制御部は、運転停止要求の信号を受信した場合に、運転再開後に印字位置P1を被印字領域Rが初めて通過する時のフィルムFの速度が第1搬送速度に達するように、フィルムFの停止位置を自動的に調整する。具体的には、制御部は、図6に示される印字可能領域RPに印字ヘッド23a(印字位置P1)が納まるように、所定のフィルム搬送量だけフィルムFを通常よりも余分に搬送することで、フィルムFの停止位置をずらす。 (6-2) Modification B
In the embodiment, when the control unit of the bag making and
しかし、製袋包装機1は、フィルム搬送量を入力するための入力部をさらに備えてもよい。入力部は、例えば、操作スイッチ5および液晶ディスプレイ6である。製袋包装機1の利用者は、入力部を用いてフィルム搬送量を入力することで、フィルム供給ユニット4によって搬送されるフィルムFの搬送停止および搬送再開のタイミングを設定することができる。フィルムFの搬送停止および搬送再開のタイミングは、フィルムFの種類、および、被印字領域Rの位置によって異なる。従って、製袋包装機1の利用者は、フィルムFの種類、および、被印字領域Rの位置に応じて、フィルムFの搬送停止および搬送再開のタイミングを適切に設定することができる。
However, the bag making and packaging machine 1 may further include an input unit for inputting the film conveyance amount. The input unit is, for example, the operation switch 5 and the liquid crystal display 6. The user of the bag making and packaging machine 1 can set the conveyance stop and resumption timing of the film F conveyed by the film supply unit 4 by inputting the film conveyance amount using the input unit. The timing of stopping and resuming the conveyance of the film F varies depending on the type of the film F and the position of the print area R. Accordingly, the user of the bag making and packaging machine 1 can appropriately set the conveyance stop and resumption timings of the film F according to the type of the film F and the position of the printing area R.
1 製袋包装機
5 操作スイッチ(入力部)
6 液晶ディスプレイ(入力部)
13 成形機構
14 プルダウンベルト機構
15 縦シール機構
17 横シール機構(横シール部)
21 エアシャフト(搬送部)
23 印字装置(印字部)
24 検査装置
B 袋
C 被包装物
F フィルム(包材)
Fc 筒状フィルム(チューブ状の包材)
R 被印字領域 1 Bag making andpackaging machine 5 Operation switch (input unit)
6 Liquid crystal display (input unit)
13 Formingmechanism 14 Pull-down belt mechanism 15 Vertical sealing mechanism 17 Horizontal sealing mechanism (horizontal sealing part)
21 Air shaft (conveying section)
23 Printing device (printing unit)
24 Inspection Equipment B Bag C Packaged Goods F Film (Packaging Material)
Fc Cylindrical film (tubular packaging)
R Print area
5 操作スイッチ(入力部)
6 液晶ディスプレイ(入力部)
13 成形機構
14 プルダウンベルト機構
15 縦シール機構
17 横シール機構(横シール部)
21 エアシャフト(搬送部)
23 印字装置(印字部)
24 検査装置
B 袋
C 被包装物
F フィルム(包材)
Fc 筒状フィルム(チューブ状の包材)
R 被印字領域 1 Bag making and
6 Liquid crystal display (input unit)
13 Forming
21 Air shaft (conveying section)
23 Printing device (printing unit)
24 Inspection Equipment B Bag C Packaged Goods F Film (Packaging Material)
Fc Cylindrical film (tubular packaging)
R Print area
Claims (5)
- シート状の包材を筒状に成形し、前記包材に被包装物を充填して密封する製袋包装機であって、
前記包材を搬送する搬送部と、
前記搬送部によって搬送される前記包材の被印字領域に印字する印字部と、
筒状に成形された前記包材のシール領域を横方向にシールする横シール部と、
前記搬送部を制御する制御部と、
を備え、
前記制御部は、
運転停止要求に基づいて前記包材の搬送を停止させるときに、前記印字部によって第n番目(nは自然数)に印字される前記被印字領域と第n+1番目に印字される前記被印字領域との間に位置する停止可能位置で前記包材を停止させ、
前記運転再開時には、前記停止可能位置に応じて、前記横シール部が前記シール領域をシールするタイミングと、前記搬送部が前記包材を搬送するタイミングとを調整する、
製袋包装機。 A bag making and packaging machine for forming a sheet-like packaging material into a cylindrical shape, filling the packaging material with a packaged object, and sealing the packaging material,
A transport unit for transporting the packaging material;
A printing unit that prints on a printing area of the packaging material conveyed by the conveyance unit;
A lateral seal portion for laterally sealing the sealing region of the packaging material formed into a cylindrical shape;
A control unit for controlling the transport unit;
With
The controller is
When the conveyance of the packaging material is stopped based on an operation stop request, the printing area printed on the nth (n is a natural number) by the printing unit and the printing area printed n + 1 The packaging material is stopped at a stoppable position located between
At the time of restarting the operation, according to the stoppable position, the timing at which the lateral seal portion seals the seal region and the timing at which the transport portion transports the packaging material are adjusted.
Bag making and packaging machine. - 前記停止可能位置は、前記運転再開時に、前記被印字領域が第1搬送速度で前記印字部を通過できる位置である、
請求項1に記載の製袋包装機。 The stoppable position is a position where the printing area can pass through the printing unit at a first transport speed when the operation is resumed.
The bag making and packaging machine according to claim 1. - 前記停止可能位置は、前記運転再開時に、前記シール領域が第2搬送速度で前記横シール部を通過できる位置である、
請求項1または2に記載の製袋包装機。 The stoppable position is a position where the seal area can pass through the lateral seal portion at a second transport speed when the operation is resumed.
The bag making and packaging machine according to claim 1 or 2. - 前記制御部は、
前記運転停止要求に基づいて前記包材の搬送を停止させるときに、前記包材の停止位置をずらすように前記包材を所定の搬送量だけ搬送させた後に停止させることで、前記停止可能位置で前記包材を停止させ、
前記運転再開時には、前記搬送量に相当する分だけ前記包材を搬送させるために必要な時間が経過した後に、前記包材の搬送を開始する、
請求項1から3のいずれか1項に記載の製袋包装機。 The controller is
When stopping the packaging material based on the operation stop request, the packaging material is transported by a predetermined conveyance amount so as to shift the packaging material stop position, and then stopped. To stop the packaging material,
At the time of restarting the operation, after the time necessary for transporting the packaging material by an amount corresponding to the transport amount has elapsed, the transport of the packaging material is started.
The bag making and packaging machine according to any one of claims 1 to 3. - 前記搬送量を入力するための入力部をさらに備える、
請求項4に記載の製袋包装機。 An input unit for inputting the transport amount;
The bag making and packaging machine according to claim 4.
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2016
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- 2016-10-03 WO PCT/JP2016/079338 patent/WO2017094341A1/en active Application Filing
Patent Citations (4)
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US6219992B1 (en) * | 1998-06-25 | 2001-04-24 | Pesmel Oy | Device used in connection with wrapping of a piece |
JP2003212222A (en) * | 2002-01-21 | 2003-07-30 | Fuji Mach Co Ltd | Laterally installed bag-making and filling machine |
JP2012096837A (en) * | 2010-11-04 | 2012-05-24 | Kawashima Packaging Mach Ltd | Vertical bag making and packaging machine |
JP2013112383A (en) * | 2011-11-29 | 2013-06-10 | Kawashima Packaging Mach Ltd | Lateral type bag-making, filling and packing machine |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU2019201894B2 (en) * | 2018-03-20 | 2020-05-07 | Ishida Co., Ltd. | Continuous bag-making and packaging apparatus |
US11370570B2 (en) | 2018-03-20 | 2022-06-28 | Ishida Co., Ltd. | Continuous bag-making and packaging apparatus |
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JPWO2017094341A1 (en) | 2018-09-20 |
JP6877040B2 (en) | 2021-05-26 |
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