WO2017092471A1 - Thermosetting alkyl polyol glycidyl ether resin composition and application thereof - Google Patents

Thermosetting alkyl polyol glycidyl ether resin composition and application thereof Download PDF

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Publication number
WO2017092471A1
WO2017092471A1 PCT/CN2016/098478 CN2016098478W WO2017092471A1 WO 2017092471 A1 WO2017092471 A1 WO 2017092471A1 CN 2016098478 W CN2016098478 W CN 2016098478W WO 2017092471 A1 WO2017092471 A1 WO 2017092471A1
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WIPO (PCT)
Prior art keywords
anhydride
glycidyl ether
epoxy resin
resin composition
alkyl polyol
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PCT/CN2016/098478
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French (fr)
Chinese (zh)
Inventor
袁婵娥
罗鸿运
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广东生益科技股份有限公司
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Publication of WO2017092471A1 publication Critical patent/WO2017092471A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/22Di-epoxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins

Definitions

  • the present invention is an epoxy resin composition and relates to a thermosetting alkyl polyol glycidyl ether resin composition and use thereof.
  • CN101684191B proposes that a composite cured epoxy resin using benzoxazine, styrene-maleic anhydride or a phosphorus-containing curing agent can obtain a cured product having a lower dielectric constant and dielectric loss, but only styrene-Malay.
  • Anhydrides to reduce the dielectric properties of materials inevitably have many other problems, especially for the adhesion, because the non-polar styrene structural units in the styrene-maleic anhydride (SMA) molecular structure are reduced.
  • the polarity of the modified matrix resin weakens the interaction between the resin and the copper foil; at the same time, because the large amount of benzene ring structure in the SMA increases the brittleness of the resin crosslinked network, and also the bonding properties under dynamic conditions. Adverse effects are produced, thereby reducing the bond strength between the substrates and the substrate to the copper foil.
  • CN100523081C proposes the use of benzoxazine, styrene-maleic anhydride and other curing agents Curing a phosphorus-containing and halogen-free phosphorus-free epoxy composition can obtain a cured product having a lower dielectric constant and dielectric loss, but using a phosphorus-containing epoxy resin as a host resin, although excellent flame retardancy can be achieved, The excessive introduction of phosphorus will inevitably have a great influence on the water absorption of the substrate, which will inevitably have a negative impact on many other properties of the sheet.
  • Japanese Patent Laid-Open No. 2003-252958 discloses a biphenyl type epoxy resin and an active ester composition which has excellent dielectric constant and dielectric loss tangent after curing, but is a bifunctional group.
  • the benzene epoxy resin and the active ester have a low crosslink density, and have a disadvantage that the cured product has a low glass transition temperature and low heat resistance.
  • CN 102689463 A discloses a soft copper clad laminate comprising an adhesive layer, a polyimide substrate and a copper foil layer, the adhesive layer being composed of the following components, by weight of the raw material : 30-40 parts of solvent-based epoxy resin, 10-20 parts of solvent-based epoxy toughening agent, 6 to 25 parts of halogen-free flame retardant, 1-3 parts of radiation protection agent, 1-3 parts of additive, solvent I 20 - 40 parts, the solvent-type epoxy toughening agent in the invention may be a polypropylene glycol glycidyl ether, however, the polypropylene glycol glycidyl ether in the invention is used only as a toughening agent, and its application amount is low.
  • thermosetting epoxy resin composition by using a curing agent or a toughening agent to improve the performance of the resin composition, and improving the performance of the composition by selecting and modifying the main resin component.
  • a curing agent or a toughening agent to improve the performance of the resin composition
  • thermosetting alkyl polyol glycidyl ether resin composition and use thereof.
  • the resin composition can effectively reduce the dielectric constant of the sheet while maintaining Good thermal properties and bonding properties.
  • the present invention provides a thermosetting alkyl polyol glycidyl ether resin composition
  • a thermosetting alkyl polyol glycidyl ether resin composition comprising an epoxy resin as a main resin component, the epoxy resin comprising an alkyl polyol having the following structure shrinkage Any one or a combination of at least two of glyceryl ethers:
  • the alkyl polyol glycidyl ether accounts for 50-100% by mass of the main resin component.
  • the main resin component means a toughening agent, a curing agent or the like as a resin component in the resin composition, not as a resin component.
  • the present invention only an epoxy resin is used as a main resin component, and if a resin other than an epoxy resin is contained, the other resin is used as a component other than the main resin component, for example, as a toughening agent or Curing agent, etc.
  • the main resin component of the resin composition of the present invention is selected from the group consisting of alkyl polyol glycidyl ether, alkyl group
  • the polyol glycidyl ether has an alkane segment, which can give it a low dielectric advantage, and the cost is relatively low, and at the same time, the length of the flexible chain between the epoxy groups in the network can be increased after curing, thereby improving the resin composition. Flexibility, lower cost and better bonding performance than fluororesin; superior processing performance compared with polyphenylene ether resin, easy production equipment and production process, and at the same time
  • the resin composition of the present invention is characterized by low dielectric properties.
  • the alkyl polyol glycidyl ether of the present invention is Any of them;
  • the alkyl polyol glycidyl ether accounts for 50-100% by mass of the main resin component, for example, 53%, 55%, 58%. %, 60%, 64%, 68%, 70%, 73%, 75%, 78%, 80%, 84%, 88%, 90%, 93%, 95% or 98%, preferably 50-70% .
  • the excessive or too small mass percentage of the alkyl polyol glycidyl ether in the main resin component affects the dielectric properties and thermal properties.
  • the main resin component further contains an epoxy resin other than the alkyl polyol glycidyl ether, here the alkyl polyol glycidyl ether That is, the alkyl polyol glycidyl ether of the first aspect of the invention.
  • the other epoxy resin is selected from the group consisting of a phenol novolak type epoxy resin, a methyl phenol novolak type epoxy resin, a bisphenol A type novolac epoxy resin, a dicyclopentadiene epoxy resin, a biphenyl epoxy resin, Naphthalene epoxy resin, glycidyl ether epoxy resin, alicyclic epoxy resin, polyethylene glycol epoxy resin, tetraphenolethane tetraglycidyl ether resin or trisphenol methane epoxy resin Any one or at least two mixture.
  • the mixture may be, but not limited to, a mixture of a phenol novolak type epoxy resin and a methyl phenol novolak type epoxy resin, a mixture of a bisphenol A type novolac epoxy resin and a dicyclopentadiene epoxy resin, bisphenol A Mixture of novolac epoxy resin, dicyclopentadiene epoxy resin and biphenyl epoxy resin, mixture of biphenyl epoxy resin, naphthalene epoxy resin and glycidyl ether epoxy resin, glycidyl ether epoxy a mixture of a resin and an alicyclic epoxy resin, a composition of an alicyclic epoxy resin, a polyethylene glycol type epoxy resin, and a tetraphenolethane tetraglycidyl ether resin, tetraphenol ethane tetraglycidyl ether A composition of a resin and a trisphenol methane type epoxy resin.
  • the other epoxy resin may be a phosphorus-containing epoxy resin and/or a silicon-containing epoxy resin.
  • thermosetting resin composition of the present invention further includes a curing agent.
  • the curing agent is selected from any one or a mixture of at least two of an acid anhydride curing agent, an active ester curing agent or a benzoxazine resin.
  • the acid anhydride curing agent is selected from the group consisting of styrene maleic anhydride, methyl vinyl ether-maleic anhydride copolymer, methyl hexahydrophthalic anhydride, hexahydrophthalic anhydride, phenyl succinic anhydride, succinic anhydride, and oxyic anhydride , dimethyl maleic anhydride, glutaric anhydride, 2-methyl succinic anhydride, phthalic anhydride, norbornene dianhydride, pyromellitic anhydride, 1,2-cyclohexanedicarboxylic anhydride, 4-fluorine Phthalic anhydride, 3-fluorophthalic anhydride, 2,2-dimethylsuccinic anhydride, 1,1-cyclohexyldiacetic anhydride, phenyl maleic anhydride, citraconic anhydride, 1,8-naphthalene Anhydride, 4,4'-diphenyrene male
  • the active ester curing agent is a curing reaction of a phenolic compound linked by an aliphatic cyclic hydrocarbon structure, a difunctional carboxylic aromatic compound or an acidic halogenated product and a monohydroxy compound.
  • the difunctional carboxylic acid aromatic compound or acid halide is used in an amount of 1 mol
  • the phenolic compound is bonded in an aliphatic cyclic hydrocarbon structure in an amount of 0.05 to 0.75 mol
  • the monohydroxy compound is used in an amount of 0.25 to 0.95 mol.
  • the structural formula of the active ester curing agent is as follows:
  • X is phenyl or naphthyl
  • j is 0 or 1
  • k is 0 or 1
  • n is 0.25-1.25.
  • thermosetting alkyl polyol glycidyl ether resin composition of the present invention further comprises a catalyst.
  • the catalyst is an imidazole or pyridine compound.
  • the imidazole compound is selected from the group consisting of 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-undecylimidazole, 1-benzyl-2-methylimidazole Any one of 2-heptadecylimidazole, 2-isopropylimidazole, 2-phenyl-4-methylimidazole, 2-dodecylimidazole or 1-cyanoethyl-2-methylimidazolekind or a mixture of at least two.
  • the pyridine compound is 4-dimethylaminopyridine.
  • the amount of the catalyst used in the present invention depends on the type of the epoxy resin, the type of the curing agent, and the type of the catalyst.
  • One principle of using the catalyst is that the gelation time of the glue should not be less than 120 s.
  • the catalyst is used in an amount of 0.001 to 5.0%, for example, 0.002%, 0.005%, 0.01%, 0.015%, 0.02%, 0.04%, 0.06% by mass of the thermosetting alkyl polyol glycidyl ether resin composition. , 0.08%, 0.1%, 1%, 1.5%, 1.8%, 2%, 2.3%, 2.5%, 2.8%, 3%, 3.3%, 3.5%, 3.8%, 4%, 4.2%, 4.5%, 4.7 % or 4.9%, preferably 0.02-4.0%, further preferably 0.005-3.0%.
  • the resin composition further contains a flame retardant.
  • the flame retardant is selected from the group consisting of organic flame retardants and/or inorganic flame retardants.
  • the organic flame retardant of the present invention may be an organophosphorus flame retardant, for example, a substituted or unsubstituted alkylphosphonic acid, such as a dialkylphosphonic acid (the alkyl group described herein is preferably a C1-10 alkyl group).
  • organophosphorus flame retardant for example, a substituted or unsubstituted alkylphosphonic acid, such as a dialkylphosphonic acid (the alkyl group described herein is preferably a C1-10 alkyl group).
  • dimethylphosphonic acid including but not limited to dimethylphosphonic acid, methyl ethylphosphonic acid, diethylphosphonic acid, ethyl (n-, iso- or tert-)butylphosphonic acid, di-n-propylphosphonic acid, two Isopropylphosphonic acid, di-n-butylphosphonic acid, diisobutylphosphonic acid, di-tert-butylphosphonic acid, dipentylphosphonic acid, dioctylphosphonic acid, etc.; hydroxyl group-containing dialkylphosphonic acid, for example (hydroxymethyl)methylphosphonic acid, (hydroxyethyl)methylphosphonic acid, bis(hydroxymethyl)phosphonic acid, bis(hydroxyethyl)phosphonic acid, etc.; a carboxyl group-containing dialkylphosphoric acid, for example (2) -carboxyethyl)methylphosphonic acid or the like; alkoxy-containing dialkylphosphonic acid, such as (methoxymethyl)methylphospho
  • the organic flame retardant may also be a substituted or unsubstituted alkylene phosphonic acid (preferably C3-8 alkylene phosphonic acid, etc.), such as 1-hydroxy-1H-phosphorane-1-oxide, 2- Carboxy-1-hydroxy-1H-phosphorane-1-oxide; substituted or unsubstituted alkenylene phosphonic acid (preferably C3-8 alkenylenephosphonic acid), such as 1-hydroxyphosphorane-1-oxide Et.; cycloalkylphosphonic acid (preferably C4-10 cycloalkylenephosphonic acid), such as 1,3-cyclopentylene phosphonic acid, 1,3-cyclopentylphosphonic acid, 1,4-cyclo ring Octylphosphonic acid, 1,5-cyclooctylene phosphonic acid, etc.; or a salt thereof.
  • alkylene phosphonic acid preferably C3-8 alkylene phosphonic acid, etc.
  • substituted or unsubstituted alkylene phosphonic acid preferably C3-8
  • the organic flame retardant is selected from the group consisting of tris(2,6-dimethylphenyl)phosphine, resorcinol bis[bis(2,6-dimethylphenyl)phosphate], isophthalic acid Phenol tetraphenyl diphosphate, triphenyl phosphate, bisphenol A bis(diphenyl phosphate), phosphazene flame retardant, 10-(2,5-dihydroxyphenyl)-10-hydrogen-9- Oxa-10-phosphinophen-10-oxide, 10-(2,5-dihydroxynaphthyl)-10-hydro-9-oxa-10-phosphinophen-10-oxide or 9,10-di Hydrogen-9-oxa-10-phosphine Any one or a mixture of at least two of the phenanthrene-10-oxide flame retardants.
  • the mixture may be, but is not limited to, a mixture of tris(2,6-dimethylphenyl)phosphine and resorcinol bis[bis(2,6-dimethylphenyl)phosphate], three ( a mixture of 2,6-dimethylphenyl)phosphine, resorcinol bis[bis(2,6-dimethylphenyl)phosphate] and resorcinol tetraphenyl diphosphate, isophthalic acid Mixture of phenol tetraphenyl diphosphate, triphenyl phosphate and bisphenol A bis(diphenyl phosphate), phosphazene flame retardant, 10-(2,5-dihydroxyphenyl)-10-hydrogen- 9-oxa-10-phosphinophen-10-oxide, 10-(2,5-dihydroxynaphthyl)-10-hydro-9-oxa-10-phosphinophen-10-oxide and 9,10 a mixture of dihydro-9-
  • the inorganic flame retardant is selected from any one or a mixture of at least two of red phosphorus, aluminum hydroxide, magnesium hydroxide or antimony trioxide.
  • the mixture may be, but not limited to, a mixture of red phosphorus and aluminum hydroxide, a mixture of aluminum hydroxide and magnesium hydroxide, a mixture of red phosphorus, aluminum hydroxide and magnesium hydroxide, aluminum hydroxide, magnesium hydroxide and trioxide. a mixture of cockroaches.
  • the resin composition further comprises a filler.
  • the filler is selected from the group consisting of silica, kaolin, talc, magnesium hydroxide, aluminum hydroxide, boehmite, hydrotalcite, titanium oxide, calcium silicate, cerium oxide, boron nitride, glass powder, boric acid.
  • the mixture may be, but not limited to, a mixture of silica and kaolin, a mixture of talc, magnesium hydroxide and aluminum hydroxide, a mixture of magnesium hydroxide, aluminum hydroxide and boehmite, kaolin, a mixture of talc, magnesium hydroxide and aluminum hydroxide, a mixture of silica, kaolin, talc, magnesium hydroxide and aluminum hydroxide, silica, kaolin, talc, magnesium hydroxide, aluminum hydroxide and bo a mixture of mashi.
  • the silica of the present invention may be crystalline silica, molten silica or spherical silica.
  • the resin composition further contains a curing accelerator.
  • a curing accelerator One skilled in the art can select a suitable curing accelerator as needed.
  • thermosetting alkyl polyol glycidyl ether resin composition of the present invention comprises the alkyl polyol glycidyl ether of the structure of the first aspect of the invention, other epoxy resins and a curing agent, wherein The alkyl polyol glycidyl ether accounts for 50% by mass or more of the main resin component.
  • the alkyl polyol glycidyl ether of the present invention can be used in combination with the other epoxy resins and curing agents to synergistically impart a low dielectric property to the product and to ensure thermal properties and bonding properties.
  • thermosetting alkyl polyol glycidyl ether resin composition of the present invention, the resin composition, in addition to the solvent, the sum of the mass percentages of the components is 100%.
  • the present invention provides a resin glue obtained by dissolving or dispersing a thermosetting alkyl polyol glycidyl ether resin composition according to the present invention in a solvent.
  • the solvent is one or a combination of at least two of a ketone, a hydrocarbon, an ether, an ester or an aprotic solvent, preferably acetone, methyl ethyl ketone, methyl isobutyl ketone, toluene , xylene, methanol, ethanol, primary alcohol, ethylene glycol monomethyl ether, propylene glycol monomethyl ether, propylene glycol methyl ether acetate, acetic acid One or a mixture of at least two of esters, N,N-dimethylformamide or N,N-diethylformamide.
  • the solvent may be used singly or in combination.
  • the amount of the solvent to be added can be determined by a person skilled in the art according to the viscosity of the resin to be selected, so that the viscosity of the obtained thermosetting alkyl polyol glycidyl ether resin composition is moderate, which is convenient for curing, which is not limited in the present invention.
  • the present invention provides a prepreg produced using the thermosetting alkyl polyol glycidyl ether resin composition as described in the first aspect.
  • the alkyl polyol glycidyl ether resin composition of the present invention is attached to a reinforcing material by impregnation and drying to form a prepreg.
  • the method for producing a prepreg using the alkyl polyol glycidyl ether resin composition of the present invention is as follows, but the method of producing the prepreg is not limited thereto.
  • the thermosetting alkyl polyol glycidyl ether resin composition glue (here, solvent-adjusted viscosity has been used) is impregnated on the reinforcing material, and the prepreg impregnated with the resin composition is dried by heating to make the prepreg
  • the epoxy resin composition is in a semi-cured stage (B-Stage) to obtain a prepreg.
  • the heating temperature of the prepreg is 80-250 ° C, such as 90 ° C, 100 ° C, 110 ° C, 120 ° C, 130 ° C, 140 ° C, 150 ° C, 160 ° C, 170 ° C, 180 ° C, 190 ° C, 200 ° C, 210 ° C, 220 ° C, 230 ° C or 240 ° C, time 1-30 min, such as 3 min, 5 min, 7 min, 10 min, 12 min, 15 min, 18 min, 20 min, 22 min, 25 min, 28 min or 29 min.
  • the reinforcing material used therein may be an inorganic or organic material.
  • the inorganic material examples include woven fabrics such as glass fibers, carbon fibers, boron fibers, and metals, or nonwoven fabrics or paper.
  • the glass fiber cloth or the nonwoven fabric may be E-glass, Q-type cloth, NE cloth, D-type cloth, S-type cloth, high-silicone cloth or the like.
  • Organic fibers such as polyester, polyamine, polyacrylic acid, polyimide, aramid, polytetrafluoroethylene, syndiotactic polystyrene, etc., or nonwoven fabric or paper, however, the reinforcing material is not limited thereto, and the others The reinforcing material which can be used for resin reinforcement can also realize the present invention.
  • the resin content in the prepreg is between 30 and 80% by weight, for example 32%, 35%, 38%, 40%, 45%, 48%, 50%, 53%, 55%, 58%, 60%, 63%, 65%, 68%, 70%, 72%, 75%, 78% or 79%.
  • the present invention provides a laminate for a printed circuit comprising one or at least two laminated prepregs according to the third aspect.
  • the printed circuit board laminate of the present invention comprises one or at least two laminated prepregs, and a metal foil on one side or both sides of the laminated prepreg, each prepreg comprising a reinforcing material and adhering after being impregnated and dried.
  • the resin composition of the present invention can also be used as a resin sheet or prepreg, a resin composite metal copper foil, a laminate, and a printed wiring board.
  • the laminate, the copper clad laminate, and the printed wiring board can be produced using the above-described resin sheet, resin composite metal foil, and prepreg.
  • This production method will be described by taking a copper clad laminate as an example, but is not limited thereto.
  • a copper-clad laminate is produced using a prepreg, one or more of the prepregs are cut into a certain size, laminated, and fed into a laminating apparatus for lamination, while the metal foil is placed on one side or both sides of the prepreg through Hot press forming will be semi-cured to form a metal foil laminate.
  • the metal foil copper, brass, aluminum, nickel, and an alloy of these metals or a composite metal foil can be used.
  • suitable lamination curing conditions should be selected in accordance with the actual conditions of the resin composition of the present invention. If the pressing pressure is too low, there will be voids in the laminate, and the electrical properties will be lowered. Excessive lamination pressure will cause excessive internal stress in the laminate, which will reduce the dimensional stability of the laminate. The molding pressure is met to compress the sheet to achieve the desired requirements.
  • the general guidelines for conventional pressed laminates are lamination temperatures of 130-250 ° C, pressures of 3-50 kgf/cm 2 and hot press times of 60-240 min.
  • the hot pressing temperature may be 140 ° C, 150 ° C, 160 ° C, 170 ° C, 180 ° C, 190 ° C, 200 ° C, 210 ° C, 220 ° C, 230 ° C or 240 ° C.
  • the pressure may be 5kgf / cm 2, 8kgf / cm 2, 11kgf / cm 2, 14kgf / cm 2, 17kgf / cm 2, 24kgf / cm 2, 28kgf / cm 2, 32kgf / cm 2, 37kgf / cm 2, 42 kgf/cm 2 , 45 kgf/cm 2 or 48 kgf/cm 2 .
  • the hot pressing time may be 70 min, 90 min, 110 min, 130 min, 150 min, 170 min, 190 min, 210 min, 230 min or 240 min.
  • a printed wiring board or a complicated multilayer circuit board is produced by a layering method or a subtractive layer method using a resin sheet, a resin composite metal foil, a prepreg, or a metal-clad laminate.
  • thermosetting resin composition of the present invention can be used for making an adhesive, in addition to being used as a resin sheet, a resin composite metal copper foil, a prepreg, a laminate, a copper clad laminate, a printed wiring board, Paints or composites can also be used in the construction, aerospace, marine or automotive industries.
  • the present invention has the following beneficial effects:
  • an epoxy resin is used as a main resin component, and an alkyl polyol glycidyl ether structure having a molecular structure of the present invention in a mass percentage of 50 to 100% by using a main resin component is used.
  • the epoxy resin has low dielectric properties while maintaining good thermal properties and bonding properties, and has low cost and simple preparation method. This well overcomes the drawbacks of the prior art, such as the low adhesion of fluororesin, the disadvantage of high cost, and the disadvantages of difficult production process conditions of polyphenylene ether resin.
  • the alkyl polyol glycidyl ether epoxy resin is used as the main resin component, and the active ester or acid anhydride is used as the curing agent, and the active ester and the acid anhydride curing agent are fully utilized to react with the epoxy resin without generating a polar group.
  • the characteristics of the group make the cured product have excellent dielectric constant and dielectric loss factor.
  • the present invention utilizes an alkyl polyol glycidyl ether as a main resin component, so that the prepreg, the laminate, and the printed circuit board produced by the resin composition of the present invention have a low dielectric constant (10 GHz, ⁇ 3.64) and a low dielectric loss factor. (10GHz, ⁇ 0.0083), better glass transition temperature (151.1-165.5 °C), thermal decomposition temperature (361.5-382.3 °C) and peel strength (0.81-0.93N/mm), and have good processing properties and obvious
  • the cost advantage has broad application prospects.
  • test criteria or methods for the parameters involved in Table 1 are as follows:
  • Tg Glass transition temperature
  • Td Thermal decomposition temperature
  • the resin compositions of Examples 1 to 7 of the present invention have a low dielectric constant and a low dielectric loss factor, have excellent low dielectric properties, and have a good glass transition temperature Tg and thermal decomposition. Temperature Td and peel strength.
  • the laminate prepared by the resin composition has a dielectric constant and a low dielectric loss factor while maintaining a good glass transition.
  • Temperature and thermal decomposition temperature Example 2 compared with Comparative Example 1, or Example 3 compared with Comparative Example 2, it can be explained that the addition of the alkyl polyol glycidyl ether to the system greatly reduces the thermosetting resin composition.
  • the present invention utilizes an alkyl polyol glycidyl ether as a main resin component and controls the content thereof to 50-100% of the main resin component.
  • the dielectric constant and the dielectric loss factor of the thermosetting resin composition can be effectively lowered to maintain good thermal properties and adhesion, but if the content is less than 50%, the dielectric properties and thermal properties of the resin composition are obtained. And the bonding properties are far less than the performance of the resin composition at a content of 50-100%.
  • thermosetting alkyl polyol glycidyl ether resin composition of the present invention and the use thereof by the above examples, but the present invention is not limited to the above embodiments, that is, it does not mean that the present invention must rely on the above.
  • the embodiment can be implemented. It should be apparent to those skilled in the art that any modifications of the present invention, equivalent substitution of the various materials of the products of the present invention, addition of auxiliary components, selection of specific means, and the like, are all within the scope of the present invention.

Abstract

Provided is a thermosetting alkyl polyol glycidyl ether resin composition and application thereof. The resin composition is composed of epoxy resin as the main resin component. The epoxy resin comprises alkyl polyol glycidyl ether, which accounts for 50-100% by mass percent of the main resin component. The composition is useful in the preparation of prepregs, laminates and printed circuit boards, etc. By using the epoxy resin having the alkyl polyol glycidyl ether molecular structure as the main resin component, the laminates prepared exhibit a low dielectricity while maintaining good thermal property and bonding property. The preparation cost is low, the preparation method is simple, and the prospect of application is broad.

Description

[根据细则37.2由ISA制定的发明名称] 热固性烷基多元醇缩水甘油醚树脂组合物及其应用[Invention name established by ISA according to Rule 37.2] Thermosetting alkyl polyol glycidyl ether resin composition and application thereof 技术领域Technical field
本发明属于环氧树脂组合物,涉及一种热固性烷基多元醇缩水甘油醚树脂组合物及其应用。The present invention is an epoxy resin composition and relates to a thermosetting alkyl polyol glycidyl ether resin composition and use thereof.
背景技术Background technique
随着无线传输产品的蓬勃发展及高频传输技术的跃进,对材料的介电性能提出更高的要求,现有环氧树脂及酚醛树脂系统的材料已无法满足进阶的应用,特别是无法满足高频印刷电路板的要求。作为低介电损耗的印刷电路板的基板材料有氟类树脂,但是此种树脂成本高、加工不易,应用局限于军事与航天领域。另外,聚苯醚树脂具有良好的机械特性与优异介电性能,越来越成为高频印刷电路板基板的首选树脂材料,但是,目前带双键的聚苯醚用于制造高频高速板材是通过自由基反应,必须用专用的生产设备,且半固化片保存期短,生产工艺条件调节困难,成本高。With the rapid development of wireless transmission products and the leap forward of high-frequency transmission technology, higher requirements are placed on the dielectric properties of materials. The materials of existing epoxy resin and phenolic resin systems are unable to meet advanced applications, especially Meet the requirements of high frequency printed circuit boards. As a substrate material of a printed circuit board having a low dielectric loss, there is a fluorine-based resin, but such a resin is expensive and difficult to process, and its application is limited to the military and aerospace fields. In addition, polyphenylene ether resin has good mechanical properties and excellent dielectric properties, and is increasingly becoming the resin material of choice for high-frequency printed circuit board substrates. However, polyphenylene ether with double bonds is currently used to manufacture high-frequency high-speed sheets. Through the free radical reaction, special production equipment must be used, and the prepreg has a short shelf life, and the production process conditions are difficult to adjust and the cost is high.
CN101684191B提出了使用苯并噁嗪、苯乙烯-马来酸酐、含磷固化剂复合固化环氧树脂可以得到一种具有较低介电常数及介质损耗的固化物,但是仅仅以苯乙烯-马来酸酐来降低材料的介电性能不可避免的会出现很多其他方面的问题,对粘结性影响尤为显著,因为苯乙烯-马来酸酐(SMA)分子结构中非极性的苯乙烯结构单元降低了改性基体树脂的极性,削弱了树脂与铜箔之间的相互作用力;同时,因为SMA中大量的苯环结构增大了树脂交联网络的脆性,也对动态条件下的粘结性能产生不利影响,从而降低了基材之间及基材与铜箔的粘结强度。CN101684191B proposes that a composite cured epoxy resin using benzoxazine, styrene-maleic anhydride or a phosphorus-containing curing agent can obtain a cured product having a lower dielectric constant and dielectric loss, but only styrene-Malay. Anhydrides to reduce the dielectric properties of materials inevitably have many other problems, especially for the adhesion, because the non-polar styrene structural units in the styrene-maleic anhydride (SMA) molecular structure are reduced. The polarity of the modified matrix resin weakens the interaction between the resin and the copper foil; at the same time, because the large amount of benzene ring structure in the SMA increases the brittleness of the resin crosslinked network, and also the bonding properties under dynamic conditions. Adverse effects are produced, thereby reducing the bond strength between the substrates and the substrate to the copper foil.
CN100523081C提出了使用苯并噁嗪、苯乙烯-马来酸酐和其他固化剂复合 固化含磷及无卤无磷环氧组合物可以得到一种具有较低介电常数及介质损耗的固化物,但以含磷环氧树脂作为主体树脂,虽然可以达到优异的阻燃性,但磷的过多引入,必然对基材的吸水性产生极大影响,这势必会对板材的其它很多性能有负面影响。CN100523081C proposes the use of benzoxazine, styrene-maleic anhydride and other curing agents Curing a phosphorus-containing and halogen-free phosphorus-free epoxy composition can obtain a cured product having a lower dielectric constant and dielectric loss, but using a phosphorus-containing epoxy resin as a host resin, although excellent flame retardancy can be achieved, The excessive introduction of phosphorus will inevitably have a great influence on the water absorption of the substrate, which will inevitably have a negative impact on many other properties of the sheet.
日本专利特开2003-252958揭示了一种联苯型环氧树脂和活性酯组合物,该组合物固化后有优良的介电常数和介质损耗角正切,但是由于采用的是一种双官能团联苯环氧树脂,和活性酯交联密度低,存在固化物的玻璃化转变温度低、耐热性较低的缺点。Japanese Patent Laid-Open No. 2003-252958 discloses a biphenyl type epoxy resin and an active ester composition which has excellent dielectric constant and dielectric loss tangent after curing, but is a bifunctional group. The benzene epoxy resin and the active ester have a low crosslink density, and have a disadvantage that the cured product has a low glass transition temperature and low heat resistance.
CN 102689463 A公开了一种软性覆铜板,该软性覆铜板包括胶黏剂层、聚酰亚胺基材以及铜箔层,按原料重量百分比计,该胶黏剂层由以下组分组成:溶剂型环氧树脂30-40份、溶剂型环氧增韧剂10-20份、无卤阻燃剂6~25份、防辐射剂1-3份、添加剂1-3份、溶剂I 20-40份,在该发明中所述溶剂型环氧增韧剂可以为聚丙二醇缩水甘油醚,然而该发明中所述聚丙二醇缩水甘油醚仅作为增韧剂使用,其应用含量较低。CN 102689463 A discloses a soft copper clad laminate comprising an adhesive layer, a polyimide substrate and a copper foil layer, the adhesive layer being composed of the following components, by weight of the raw material : 30-40 parts of solvent-based epoxy resin, 10-20 parts of solvent-based epoxy toughening agent, 6 to 25 parts of halogen-free flame retardant, 1-3 parts of radiation protection agent, 1-3 parts of additive, solvent I 20 - 40 parts, the solvent-type epoxy toughening agent in the invention may be a polypropylene glycol glycidyl ether, however, the polypropylene glycol glycidyl ether in the invention is used only as a toughening agent, and its application amount is low.
目前,对于改善热固性环氧树脂组合物的性能,大部分研究集中在选用固化剂或增韧剂等来改善树脂组合物性能,而对于通过对主体树脂成分的选择和改造来改善组合物性能却鲜有报道。At present, most of the research focuses on improving the properties of the thermosetting epoxy resin composition by using a curing agent or a toughening agent to improve the performance of the resin composition, and improving the performance of the composition by selecting and modifying the main resin component. There are few reports.
因此,在本领域期望能够通过对于主体树脂成分的选择来制备树脂组合物,从而使得由该树脂组合物制备的板材具有低介电常数以及良好热性能和粘结性能。Accordingly, it is desirable in the art to be able to prepare a resin composition by selection of a host resin component such that a sheet prepared from the resin composition has a low dielectric constant as well as good thermal properties and bonding properties.
发明内容Summary of the invention
针对现有技术的不足,本发明的目的在于提供一种热固性烷基多元醇缩水甘油醚树脂组合物及其应用。该树脂组合物能有效降低板材介电常数,同时保 持较好的热性能和粘结性能。In view of the deficiencies of the prior art, it is an object of the present invention to provide a thermosetting alkyl polyol glycidyl ether resin composition and use thereof. The resin composition can effectively reduce the dielectric constant of the sheet while maintaining Good thermal properties and bonding properties.
为达此目的,本发明采用以下技术方案:To this end, the present invention employs the following technical solutions:
第一方面,本发明提供一种热固性烷基多元醇缩水甘油醚树脂组合物,所述树脂组合物以环氧树脂作为主体树脂成分,所述环氧树脂包含具有如下结构的烷基多元醇缩水甘油醚中的任意一种或至少两种的组合:In a first aspect, the present invention provides a thermosetting alkyl polyol glycidyl ether resin composition comprising an epoxy resin as a main resin component, the epoxy resin comprising an alkyl polyol having the following structure shrinkage Any one or a combination of at least two of glyceryl ethers:
Figure PCTCN2016098478-appb-000001
Figure PCTCN2016098478-appb-000001
其中,n=1-10(例如2、3、4、5、6、7、8或9),m=1-10(例如2、3、4、5、6、7、8或9),q=2、4或6,R=H、CH3-或CH3-CH2-;Wherein n=1-10 (eg 2, 3, 4, 5, 6, 7, 8, or 9), m=1-10 (eg 2, 3, 4, 5, 6, 7, 8, or 9), q=2, 4 or 6, R=H, CH 3 - or CH 3 -CH 2 -;
所述烷基多元醇缩水甘油醚在主体树脂成分中所占质量百分比为50-100%。The alkyl polyol glycidyl ether accounts for 50-100% by mass of the main resin component.
在本发明中,所述主体树脂成分是指在树脂组合物中作为树脂成分,而不是作为树脂成分的增韧剂、固化剂等。在本发明中,仅以环氧树脂作为主体树脂成分,如果含有除环氧树脂之外的其他树脂,则所述其他树脂用作除主体树脂成分之外的成分,例如用作增韧剂或固化剂等。In the present invention, the main resin component means a toughening agent, a curing agent or the like as a resin component in the resin composition, not as a resin component. In the present invention, only an epoxy resin is used as a main resin component, and if a resin other than an epoxy resin is contained, the other resin is used as a component other than the main resin component, for example, as a toughening agent or Curing agent, etc.
本发明所述树脂组合物的主体树脂成分选用烷基多元醇缩水甘油醚,烷基 多元醇缩水甘油醚中具有烷烃链段,能赋予其低介电的优点,并且其成本也比较低廉,同时固化后可增加网络中环氧基之间的柔性链长度,从而改善树脂组合物的柔韧性,与氟树脂相比拥有更为低廉的价格、更为优异的粘结性能;与聚苯醚树脂相比具有更为优异的生产工艺加工性能,生产设备及生产工艺简便,并且同时使得本发明的树脂组合物具有低介电性能的特点。The main resin component of the resin composition of the present invention is selected from the group consisting of alkyl polyol glycidyl ether, alkyl group The polyol glycidyl ether has an alkane segment, which can give it a low dielectric advantage, and the cost is relatively low, and at the same time, the length of the flexible chain between the epoxy groups in the network can be increased after curing, thereby improving the resin composition. Flexibility, lower cost and better bonding performance than fluororesin; superior processing performance compared with polyphenylene ether resin, easy production equipment and production process, and at the same time The resin composition of the present invention is characterized by low dielectric properties.
优选地,本发明所述烷基多元醇缩水甘油醚为
Figure PCTCN2016098478-appb-000002
Figure PCTCN2016098478-appb-000003
中的任意一种;
Preferably, the alkyl polyol glycidyl ether of the present invention is
Figure PCTCN2016098478-appb-000002
Figure PCTCN2016098478-appb-000003
Any of them;
其中,q=2、4或6。Where q = 2, 4 or 6.
在本发明所述热固性烷基多元醇缩水甘油醚树脂组合物中,所述烷基多元醇缩水甘油醚在主体树脂成分中所占质量百分比为50-100%,例如53%、55%、58%、60%、64%、68%、70%、73%、75%、78%、80%、84%、88%、90%、93%、95%或98%,优选为50-70%。烷基多元醇缩水甘油醚在主体树脂成分中所占质量百分比过多或过少都会影响到介电性能和热性能。In the thermosetting alkyl polyol glycidyl ether resin composition of the present invention, the alkyl polyol glycidyl ether accounts for 50-100% by mass of the main resin component, for example, 53%, 55%, 58%. %, 60%, 64%, 68%, 70%, 73%, 75%, 78%, 80%, 84%, 88%, 90%, 93%, 95% or 98%, preferably 50-70% . The excessive or too small mass percentage of the alkyl polyol glycidyl ether in the main resin component affects the dielectric properties and thermal properties.
在本发明所述热固性烷基多元醇缩水甘油醚树脂组合物中,所述主体树脂成分还包含除烷基多元醇缩水甘油醚之外的其他环氧树脂,此处烷基多元醇缩水甘油醚即为本发明第一方面所述的烷基多元醇缩水甘油醚。In the thermosetting alkyl polyol glycidyl ether resin composition of the present invention, the main resin component further contains an epoxy resin other than the alkyl polyol glycidyl ether, here the alkyl polyol glycidyl ether That is, the alkyl polyol glycidyl ether of the first aspect of the invention.
优选地,所述其他环氧树脂选自苯酚酚醛型环氧树脂、甲基苯酚酚醛型环氧树脂、双酚A型酚醛环氧树脂、双环戊二烯环氧树脂、联苯环氧树脂、萘系环氧树脂、缩水甘油醚型环氧树脂、脂环族类环氧树脂、聚乙二醇型环氧树脂、四苯酚乙烷四缩水甘油醚树脂或三酚甲烷型环氧树脂中的任意一种或至少两种 的混合物。例如,所述混合物可以为但不限于苯酚酚醛型环氧树脂与甲基苯酚酚醛型环氧树脂的混合物,双酚A型酚醛环氧树脂和双环戊二烯环氧树脂的混合物,双酚A型酚醛环氧树脂、双环戊二烯环氧树脂和联苯环氧树脂的混合物,联苯环氧树脂、萘系环氧树脂和缩水甘油醚型环氧树脂的混合物,缩水甘油醚型环氧树脂和脂环族类环氧树脂的混合物,脂环族类环氧树脂、聚乙二醇型环氧树脂和四苯酚乙烷四缩水甘油醚树脂的组合物,四苯酚乙烷四缩水甘油醚树脂和三酚甲烷型环氧树脂的的组合物。Preferably, the other epoxy resin is selected from the group consisting of a phenol novolak type epoxy resin, a methyl phenol novolak type epoxy resin, a bisphenol A type novolac epoxy resin, a dicyclopentadiene epoxy resin, a biphenyl epoxy resin, Naphthalene epoxy resin, glycidyl ether epoxy resin, alicyclic epoxy resin, polyethylene glycol epoxy resin, tetraphenolethane tetraglycidyl ether resin or trisphenol methane epoxy resin Any one or at least two mixture. For example, the mixture may be, but not limited to, a mixture of a phenol novolak type epoxy resin and a methyl phenol novolak type epoxy resin, a mixture of a bisphenol A type novolac epoxy resin and a dicyclopentadiene epoxy resin, bisphenol A Mixture of novolac epoxy resin, dicyclopentadiene epoxy resin and biphenyl epoxy resin, mixture of biphenyl epoxy resin, naphthalene epoxy resin and glycidyl ether epoxy resin, glycidyl ether epoxy a mixture of a resin and an alicyclic epoxy resin, a composition of an alicyclic epoxy resin, a polyethylene glycol type epoxy resin, and a tetraphenolethane tetraglycidyl ether resin, tetraphenol ethane tetraglycidyl ether A composition of a resin and a trisphenol methane type epoxy resin.
优选地,所述其他环氧树脂可以为含磷环氧树脂和/或含硅环氧树脂。Preferably, the other epoxy resin may be a phosphorus-containing epoxy resin and/or a silicon-containing epoxy resin.
在本发明所述热固性烷基多元醇缩水甘油醚树脂组合物中,所述热固性树脂组合物还包括固化剂。In the thermosetting alkyl polyol glycidyl ether resin composition of the present invention, the thermosetting resin composition further includes a curing agent.
优选地,所述固化剂选自酸酐固化剂、活性酯固化剂或苯并噁嗪树脂中的任意一种或至少两种的混合物。Preferably, the curing agent is selected from any one or a mixture of at least two of an acid anhydride curing agent, an active ester curing agent or a benzoxazine resin.
优选地,所述酸酐固化剂选自苯乙烯马来酸酐、甲基乙烯基醚-马来酸酐共聚物、甲基六氢苯酐、六氢苯酐、苯基琥珀酸酐、丁二酸酐、氧杂酸酐、二甲基马来酸酐、戊二酸酐、2-甲基琥珀酸酐、邻苯二甲酸酐、降冰片烯二酐、均苯四酐、1,2-环己二甲酸酐、4-氟邻苯二甲酸酐、3-氟邻苯二甲酸酐、2,2-二甲基琥珀酸酐、1,1-环己基二乙酸酐、苯基顺酐、柠康酐、1,8-萘二甲酸酐、4,4’-联苯醚二酐、3,3′4,4′-联苯四甲酸二酐、均苯二酐、3,3′4,4′-二酐二苯醚、4,4′-(六氟异丙烯)二酞酸酐、1,2,3,4-环丁烷四甲酸二酐、3,3′4,4′-二苯甲酮四羧酸二酐、1,4,5,8-苯四甲酸酐、苝-1,4,9,10-四羧酸乙酐、3,4,5,6-四氢苯酐或顺-1,2,3,6-四氢邻苯二甲酸酐中的任意一种或至少两种的混合物。Preferably, the acid anhydride curing agent is selected from the group consisting of styrene maleic anhydride, methyl vinyl ether-maleic anhydride copolymer, methyl hexahydrophthalic anhydride, hexahydrophthalic anhydride, phenyl succinic anhydride, succinic anhydride, and oxyic anhydride , dimethyl maleic anhydride, glutaric anhydride, 2-methyl succinic anhydride, phthalic anhydride, norbornene dianhydride, pyromellitic anhydride, 1,2-cyclohexanedicarboxylic anhydride, 4-fluorine Phthalic anhydride, 3-fluorophthalic anhydride, 2,2-dimethylsuccinic anhydride, 1,1-cyclohexyldiacetic anhydride, phenyl maleic anhydride, citraconic anhydride, 1,8-naphthalene Anhydride, 4,4'-diphenyl ether dianhydride, 3,3'4,4'-biphenyltetracarboxylic dianhydride, phthalic anhydride, 3,3'4,4'-dianhydride diphenyl ether, 4 , 4'-(hexafluoroisopropene) dicarboxylic anhydride, 1,2,3,4-cyclobutane tetracarboxylic dianhydride, 3,3'4,4'-benzophenonetetracarboxylic dianhydride, 1 , 4,5,8-benzenetetracarboxylic anhydride, hydrazine-1,4,9,10-tetracarboxylic acid acetic anhydride, 3,4,5,6-tetrahydrophthalic anhydride or cis-1,2,3,6- Any one or a mixture of at least two of tetrahydrophthalic anhydride.
优选地,所述活性酯固化剂为一种通过脂肪环烃结构连接的酚类化合物、二官能度羧酸芳香族化合物或酸性卤代物及一种单羟基化合物反应而得的固化 剂,所述二官能羧酸芳香族化合物或酸性卤化物用量为1mol,通过脂肪环烃结构连接的酚类化合物用量为0.05-0.75mol,单羟基化合物用量为0.25-0.95mol。Preferably, the active ester curing agent is a curing reaction of a phenolic compound linked by an aliphatic cyclic hydrocarbon structure, a difunctional carboxylic aromatic compound or an acidic halogenated product and a monohydroxy compound. The difunctional carboxylic acid aromatic compound or acid halide is used in an amount of 1 mol, the phenolic compound is bonded in an aliphatic cyclic hydrocarbon structure in an amount of 0.05 to 0.75 mol, and the monohydroxy compound is used in an amount of 0.25 to 0.95 mol.
优选地,所述活性酯固化剂的结构式如下:Preferably, the structural formula of the active ester curing agent is as follows:
Figure PCTCN2016098478-appb-000004
Figure PCTCN2016098478-appb-000004
其中,X为苯基或萘基,j为0或1,k为0或1,n为0.25-1.25。Wherein X is phenyl or naphthyl, j is 0 or 1, k is 0 or 1, and n is 0.25-1.25.
优选地,本发明所述热固性烷基多元醇缩水甘油醚树脂组合物还包含催化剂。Preferably, the thermosetting alkyl polyol glycidyl ether resin composition of the present invention further comprises a catalyst.
优选地,所述催化剂为咪唑类或吡啶类化合物。Preferably, the catalyst is an imidazole or pyridine compound.
优选地,所述咪唑类化合物选自2-甲基咪唑、2-乙基-4甲基咪唑、2-苯基咪唑、2-十一烷基咪唑、1-苄基-2-甲基咪唑、2-十七烷基咪唑、2-异丙基咪唑、2-苯基-4-甲基咪唑、2-十二烷基咪唑或1-氰乙基-2-甲基咪唑中的任意一种或至少两种的混合物。Preferably, the imidazole compound is selected from the group consisting of 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-undecylimidazole, 1-benzyl-2-methylimidazole Any one of 2-heptadecylimidazole, 2-isopropylimidazole, 2-phenyl-4-methylimidazole, 2-dodecylimidazole or 1-cyanoethyl-2-methylimidazole Kind or a mixture of at least two.
优选地,所述吡啶类化合物为4-二甲氨基吡啶。Preferably, the pyridine compound is 4-dimethylaminopyridine.
本发明催化剂的使用量视环氧树脂种类、固化剂的种类和催化剂种类而定,使用催化剂的一个原则为,胶液的凝胶化时间不应低于120s。The amount of the catalyst used in the present invention depends on the type of the epoxy resin, the type of the curing agent, and the type of the catalyst. One principle of using the catalyst is that the gelation time of the glue should not be less than 120 s.
优选地,所述催化剂的用量占所述热固性烷基多元醇缩水甘油醚树脂组合物质量的0.001-5.0%,例如0.002%、0.005%、0.01%、0.015%、0.02%、0.04%、0.06%、0.08%、0.1%、1%、1.5%、1.8%、2%、2.3%、2.5%、2.8%、3%、3.3%、3.5%、3.8%、4%、4.2%、4.5%、4.7%或4.9%,优选为0.02-4.0%,进一步优选为0.005-3.0%。催化剂的用量过多(超过5.0%)将会导致热固性组合物的反应性过快,会增加副产物的生成以及对固化反应的转化率的均匀性产生不良影响; 若组合物中催化剂的用量低于0.001%,反应性过慢,不利于半固化片的制作。Preferably, the catalyst is used in an amount of 0.001 to 5.0%, for example, 0.002%, 0.005%, 0.01%, 0.015%, 0.02%, 0.04%, 0.06% by mass of the thermosetting alkyl polyol glycidyl ether resin composition. , 0.08%, 0.1%, 1%, 1.5%, 1.8%, 2%, 2.3%, 2.5%, 2.8%, 3%, 3.3%, 3.5%, 3.8%, 4%, 4.2%, 4.5%, 4.7 % or 4.9%, preferably 0.02-4.0%, further preferably 0.005-3.0%. Excessive use of the catalyst (more than 5.0%) will result in too much reactivity of the thermosetting composition, which will increase the formation of by-products and adversely affect the uniformity of the conversion rate of the curing reaction; If the amount of the catalyst used in the composition is less than 0.001%, the reactivity is too slow, which is disadvantageous for the preparation of the prepreg.
优选地,所述树脂组合物还包含阻燃剂。Preferably, the resin composition further contains a flame retardant.
优选地,所述阻燃剂选自有机阻燃剂和/或无机阻燃剂。Preferably, the flame retardant is selected from the group consisting of organic flame retardants and/or inorganic flame retardants.
本发明所述有机阻燃剂可以为有机磷系阻燃剂,例如,取代的或未取代的烷基膦酸,例如二烷基膦酸(此处所述烷基优选为C1-10烷基),包括但不限于二甲基膦酸、甲基乙基膦酸、二乙基膦酸、乙基(正-、异-或者叔-)丁基膦酸、二正丙基膦酸、二异丙基膦酸、二正丁基膦酸、二异丁基膦酸、二叔丁基膦酸、二戊基膦酸、二辛基膦酸等;含羟基的二烷基膦酸,例如(羟甲基)甲基膦酸、(羟乙基)甲基膦酸、双(羟甲基)膦酸、双(羟乙基)膦酸等;含羧基的二烷基磷酸,例如(2-羧乙基)甲基膦酸等;含烷氧基的二烷基膦酸,例如(甲氧基甲基)甲基膦酸等;芳基膦酸,例如,C6-10芳基膦酸(如苯基膦酸)、二-C6-10芳基膦酸(如二苯基膦酸)、烷基芳基膦酸(例如,C1-4烷基-C6-10芳基-膦酸,如甲基苯基膦酸等),以及这些有机膦酸的盐。The organic flame retardant of the present invention may be an organophosphorus flame retardant, for example, a substituted or unsubstituted alkylphosphonic acid, such as a dialkylphosphonic acid (the alkyl group described herein is preferably a C1-10 alkyl group). ), including but not limited to dimethylphosphonic acid, methyl ethylphosphonic acid, diethylphosphonic acid, ethyl (n-, iso- or tert-)butylphosphonic acid, di-n-propylphosphonic acid, two Isopropylphosphonic acid, di-n-butylphosphonic acid, diisobutylphosphonic acid, di-tert-butylphosphonic acid, dipentylphosphonic acid, dioctylphosphonic acid, etc.; hydroxyl group-containing dialkylphosphonic acid, for example (hydroxymethyl)methylphosphonic acid, (hydroxyethyl)methylphosphonic acid, bis(hydroxymethyl)phosphonic acid, bis(hydroxyethyl)phosphonic acid, etc.; a carboxyl group-containing dialkylphosphoric acid, for example (2) -carboxyethyl)methylphosphonic acid or the like; alkoxy-containing dialkylphosphonic acid, such as (methoxymethyl)methylphosphonic acid, etc.; arylphosphonic acid, for example, C6-10 arylphosphonic acid (such as phenylphosphonic acid), di-C6-10 arylphosphonic acid (such as diphenylphosphonic acid), alkyl arylphosphonic acid (for example, C1-4 alkyl-C6-10 aryl-phosphonic acid, Such as methyl phenylphosphonic acid, etc., as well as salts of these organic phosphonic acids.
所述有机阻燃剂还可以为取代的或未取代的亚烷基膦酸(优选C3-8亚烷基膦酸等),例如1-羟基-1H-正膦-1-氧化物、2-羧基-1-羟基-1H-正膦-1-氧化物;取代的或未取代的亚烯基膦酸(优选C3-8亚烯基膦酸),例如1-羟基正膦-1-氧化物等;亚环烷基膦酸(优选C4-10亚环烷基膦酸),例如1,3-亚环丁基膦酸、1,3-亚环戊基膦酸、1,4-亚环辛基膦酸、1,5-亚环辛基膦酸等;或者它们的盐。The organic flame retardant may also be a substituted or unsubstituted alkylene phosphonic acid (preferably C3-8 alkylene phosphonic acid, etc.), such as 1-hydroxy-1H-phosphorane-1-oxide, 2- Carboxy-1-hydroxy-1H-phosphorane-1-oxide; substituted or unsubstituted alkenylene phosphonic acid (preferably C3-8 alkenylenephosphonic acid), such as 1-hydroxyphosphorane-1-oxide Et.; cycloalkylphosphonic acid (preferably C4-10 cycloalkylenephosphonic acid), such as 1,3-cyclopentylene phosphonic acid, 1,3-cyclopentylphosphonic acid, 1,4-cyclo ring Octylphosphonic acid, 1,5-cyclooctylene phosphonic acid, etc.; or a salt thereof.
优选地,所述有机阻燃剂选自三(2,6-二甲基苯基)膦、间苯二酚双[二(2,6-二甲基苯基)磷酸酯]、间苯二酚四苯基二磷酸酯、磷酸三苯酯、双酚A双(二苯基磷酸酯)、磷腈阻燃剂、10-(2,5-二羟基苯基)-10-氢-9-氧杂-10-膦菲-10-氧化物、10-(2,5-二羟基萘基)-10-氢-9-氧杂-10-膦菲-10-氧化物或9,10-二氢-9-氧杂-10-磷 杂菲-10-氧化物阻燃剂中的任意一种或至少两种的混合物。例如,所述混合物可以为但不限于三(2,6-二甲基苯基)膦和间苯二酚双[二(2,6-二甲基苯基)磷酸酯]的混合物,三(2,6-二甲基苯基)膦、间苯二酚双[二(2,6-二甲基苯基)磷酸酯]和间苯二酚四苯基二磷酸酯的混合物,间苯二酚四苯基二磷酸酯、磷酸三苯酯和双酚A双(二苯基磷酸酯)的混合物,磷腈阻燃剂、10-(2,5-二羟基苯基)-10-氢-9-氧杂-10-膦菲-10-氧化物、10-(2,5-二羟基萘基)-10-氢-9-氧杂-10-膦菲-10-氧化物和9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物阻燃剂的混合物,三(2,6-二甲基苯基)膦、间苯二酚双[二(2,6-二甲基苯基)磷酸酯]、间苯二酚四苯基二磷酸酯和磷酸三苯酯和双酚A双(二苯基磷酸酯)的混合物,间苯二酚双[二(2,6-二甲基苯基)磷酸酯]、间苯二酚四苯基二磷酸酯、磷酸三苯酯、双酚A双(二苯基磷酸酯)、磷腈阻燃剂和10-(2,5-二羟基苯基)-10-氢-9-氧杂-10-膦菲-10-氧化物的混合物。Preferably, the organic flame retardant is selected from the group consisting of tris(2,6-dimethylphenyl)phosphine, resorcinol bis[bis(2,6-dimethylphenyl)phosphate], isophthalic acid Phenol tetraphenyl diphosphate, triphenyl phosphate, bisphenol A bis(diphenyl phosphate), phosphazene flame retardant, 10-(2,5-dihydroxyphenyl)-10-hydrogen-9- Oxa-10-phosphinophen-10-oxide, 10-(2,5-dihydroxynaphthyl)-10-hydro-9-oxa-10-phosphinophen-10-oxide or 9,10-di Hydrogen-9-oxa-10-phosphine Any one or a mixture of at least two of the phenanthrene-10-oxide flame retardants. For example, the mixture may be, but is not limited to, a mixture of tris(2,6-dimethylphenyl)phosphine and resorcinol bis[bis(2,6-dimethylphenyl)phosphate], three ( a mixture of 2,6-dimethylphenyl)phosphine, resorcinol bis[bis(2,6-dimethylphenyl)phosphate] and resorcinol tetraphenyl diphosphate, isophthalic acid Mixture of phenol tetraphenyl diphosphate, triphenyl phosphate and bisphenol A bis(diphenyl phosphate), phosphazene flame retardant, 10-(2,5-dihydroxyphenyl)-10-hydrogen- 9-oxa-10-phosphinophen-10-oxide, 10-(2,5-dihydroxynaphthyl)-10-hydro-9-oxa-10-phosphinophen-10-oxide and 9,10 a mixture of dihydro-9-oxa-10-phosphaphenanthrene-10-oxide flame retardant, tris(2,6-dimethylphenyl)phosphine, resorcinol double [2 (2,6) -Dimethylphenyl)phosphate], a mixture of resorcinol tetraphenyl diphosphate and triphenyl phosphate and bisphenol A bis(diphenyl phosphate), resorcinol double [2 (2 ,6-dimethylphenyl)phosphate], resorcinol tetraphenyl diphosphate, triphenyl phosphate, bisphenol A bis(diphenyl phosphate), phosphazene flame retardant and 10-( 2,5-dihydroxyphenyl)-10-hydrogen-9-oxa-10-phosphine -10- mixture of oxides.
优选地,所述无机阻燃剂选自红磷、氢氧化铝、氢氧化镁或三氧化锑中的任意一种或至少两种的混合物。所述混合物可以是但不限于红磷和氢氧化铝的混合物,氢氧化铝和氢氧化镁的混合物,红磷、氢氧化铝和氢氧化镁的混合物,氢氧化铝、氢氧化镁和三氧化锑的混合物。Preferably, the inorganic flame retardant is selected from any one or a mixture of at least two of red phosphorus, aluminum hydroxide, magnesium hydroxide or antimony trioxide. The mixture may be, but not limited to, a mixture of red phosphorus and aluminum hydroxide, a mixture of aluminum hydroxide and magnesium hydroxide, a mixture of red phosphorus, aluminum hydroxide and magnesium hydroxide, aluminum hydroxide, magnesium hydroxide and trioxide. a mixture of cockroaches.
优选地,所述树脂组合物还包含填料。Preferably, the resin composition further comprises a filler.
优选地,所述填料选自二氧化硅、高岭土、滑石粉、氢氧化镁、氢氧化铝、勃姆石、水滑石、氧化钛、硅酸钙、氧化铍、氮化硼、玻璃粉、硼酸锌、铝氮化合物、氮化硅、碳化硅、氧化镁、氧化锆、莫来石、二氧化钛、钛酸钾、中空玻璃微珠、聚四氟乙烯粉末、聚苯乙烯粉体、钛酸钾纤维、碳化硅单晶纤维、氮化硅纤维、氧化铝单晶纤维或玻璃短纤维中的任意一种或至少两种的混合物。例如,所述混合物可以为但不限于二氧化硅和高岭土的混合物,滑石粉、氢氧化镁和氢氧化铝的混合物,氢氧化镁、氢氧化铝和勃姆石的混合物,高岭土、 滑石粉、氢氧化镁和氢氧化铝的混合物,二氧化硅、高岭土、滑石粉、氢氧化镁和氢氧化铝的混合物,二氧化硅、高岭土、滑石粉、氢氧化镁、氢氧化铝和勃姆石的混合物。Preferably, the filler is selected from the group consisting of silica, kaolin, talc, magnesium hydroxide, aluminum hydroxide, boehmite, hydrotalcite, titanium oxide, calcium silicate, cerium oxide, boron nitride, glass powder, boric acid. Zinc, aluminum nitride compound, silicon nitride, silicon carbide, magnesium oxide, zirconium oxide, mullite, titanium dioxide, potassium titanate, hollow glass microspheres, polytetrafluoroethylene powder, polystyrene powder, potassium titanate fiber Any one or a mixture of at least two of silicon carbide single crystal fibers, silicon nitride fibers, alumina single crystal fibers, or glass short fibers. For example, the mixture may be, but not limited to, a mixture of silica and kaolin, a mixture of talc, magnesium hydroxide and aluminum hydroxide, a mixture of magnesium hydroxide, aluminum hydroxide and boehmite, kaolin, a mixture of talc, magnesium hydroxide and aluminum hydroxide, a mixture of silica, kaolin, talc, magnesium hydroxide and aluminum hydroxide, silica, kaolin, talc, magnesium hydroxide, aluminum hydroxide and bo a mixture of mashi.
本发明所述二氧化硅可以是结晶型二氧化硅、熔融型二氧化硅或球型二氧化硅等。The silica of the present invention may be crystalline silica, molten silica or spherical silica.
优选地,所述树脂组合物还包含固化促进剂。本领域技术人员可以根据需要选择合适的固化促进剂。Preferably, the resin composition further contains a curing accelerator. One skilled in the art can select a suitable curing accelerator as needed.
作为本发明的优选技术方案,本发明的热固性烷基多元醇缩水甘油醚树脂组合物包含本发明第一方面所述结构的烷基多元醇缩水甘油醚、其他环氧树脂和固化剂,其中所述烷基多元醇缩水甘油醚在主体树脂成分中所占质量百分比为50%以上。As a preferred embodiment of the present invention, the thermosetting alkyl polyol glycidyl ether resin composition of the present invention comprises the alkyl polyol glycidyl ether of the structure of the first aspect of the invention, other epoxy resins and a curing agent, wherein The alkyl polyol glycidyl ether accounts for 50% by mass or more of the main resin component.
本发明所述烷基多元醇缩水甘油醚可与所述其他环氧树脂以及固化剂配合使用,协同作用,使得产品具有低介电性能,并且保证了热性能和粘结性能。The alkyl polyol glycidyl ether of the present invention can be used in combination with the other epoxy resins and curing agents to synergistically impart a low dielectric property to the product and to ensure thermal properties and bonding properties.
本发明所述的“包括”,意指其除所述组份外,还可以包括其他组份,这些其他组份赋予所述环氧树脂组合物不同的特性。除此之外,本发明所述的“包括”,还可以替换为封闭式的“为”或“由……组成”。不管本发明所述热固性烷基多元醇缩水甘油醚树脂组合物包括何种成分,所述树脂组合物,除溶剂外,各组分的质量百分比之和为100%。"Comprising" as used herein means that in addition to the components, it may include other components which impart different characteristics to the epoxy resin composition. In addition, the "include" of the present invention may also be replaced by a closed "for" or "consisting of". Regardless of the composition of the thermosetting alkyl polyol glycidyl ether resin composition of the present invention, the resin composition, in addition to the solvent, the sum of the mass percentages of the components is 100%.
第二方面,本发明提供一种树脂胶液,所述树脂胶液是将本发明所述的热固性烷基多元醇缩水甘油醚树脂组合物溶解或分散在溶剂中得到。In a second aspect, the present invention provides a resin glue obtained by dissolving or dispersing a thermosetting alkyl polyol glycidyl ether resin composition according to the present invention in a solvent.
优选地,所述溶剂为酮类、烃类、醚类、酯类或非质子溶剂中的一种或者至少两种的组合,优选丙酮、甲基乙基酮、甲基异丁基酮、甲苯、二甲苯、甲醇、乙醇、伯醇、乙二醇单甲醚、丙二醇单甲醚、丙二醇甲醚醋酸酯、乙酸乙 酯、N,N-二甲基甲酰胺或N,N-二乙基甲酰胺中的一种或者至少两种的混合物。所述溶剂可单独使用,也可混合使用。溶剂的添加量可由本领域技术人员根据所选用树脂的粘度来确定,使得到的热固性烷基多元醇缩水甘油醚树脂组合物胶液的粘度适中,便于固化,本发明对此不作限定。Preferably, the solvent is one or a combination of at least two of a ketone, a hydrocarbon, an ether, an ester or an aprotic solvent, preferably acetone, methyl ethyl ketone, methyl isobutyl ketone, toluene , xylene, methanol, ethanol, primary alcohol, ethylene glycol monomethyl ether, propylene glycol monomethyl ether, propylene glycol methyl ether acetate, acetic acid One or a mixture of at least two of esters, N,N-dimethylformamide or N,N-diethylformamide. The solvent may be used singly or in combination. The amount of the solvent to be added can be determined by a person skilled in the art according to the viscosity of the resin to be selected, so that the viscosity of the obtained thermosetting alkyl polyol glycidyl ether resin composition is moderate, which is convenient for curing, which is not limited in the present invention.
第三方面,本发明提供了一种使用如第一方面所述的热固性烷基多元醇缩水甘油醚树脂组合物制作的半固化片。本发明所述烷基多元醇缩水甘油醚树脂组合物通过含浸干燥之后附着在增强材料上制成半固化片。In a third aspect, the present invention provides a prepreg produced using the thermosetting alkyl polyol glycidyl ether resin composition as described in the first aspect. The alkyl polyol glycidyl ether resin composition of the present invention is attached to a reinforcing material by impregnation and drying to form a prepreg.
使用本发明的烷基多元醇缩水甘油醚树脂组合物制造半固化片的方法列举如下,但制作半固化片的方法不限于此。将热固性烷基多元醇缩水甘油醚树脂组合物胶液(此处已使用溶剂调节黏度)浸渍在增强材料上,并对浸渍有该树脂组合物的预浸片进行加热干燥,使得预浸片中的环氧树脂组合物处于半固化阶段(B-Stage),即可获得半固化片。对预浸片的加热温度为80-250℃,例如90℃、100℃、110℃、120℃、130℃、140℃、150℃、160℃、170℃、180℃、190℃、200℃、210℃、220℃、230℃或240℃,时间为1-30min,例如3min、5min、7min、10min、12min、15min、18min、20min、22min、25min、28min或29min。其中使用到的增强材料可为无机或有机材料。无机材料可列举有:玻璃纤维、碳纤维、硼纤维、金属等的机织织物或无纺布或纸。其中所述玻璃纤维布或无纺布可以使用E-glass、Q型布、NE布、D型布、S型布、高硅氧布等。有机纤维如聚酯、聚胺、聚丙烯酸、聚酰亚胺、芳纶、聚四氟乙烯、间规聚苯乙烯等制造的织布或无纺布或纸,然而增强材料不限于此,其他的可用于树脂增强的增强材料同样可以实现本发明。半固化片中的树脂含量在30-80wt%之间,例如32%、35%、38%、40%、45%、48%、50%、53%、55%、58%、60%、63%、65%、68%、70%、72%、75%、78%或79%。 The method for producing a prepreg using the alkyl polyol glycidyl ether resin composition of the present invention is as follows, but the method of producing the prepreg is not limited thereto. The thermosetting alkyl polyol glycidyl ether resin composition glue (here, solvent-adjusted viscosity has been used) is impregnated on the reinforcing material, and the prepreg impregnated with the resin composition is dried by heating to make the prepreg The epoxy resin composition is in a semi-cured stage (B-Stage) to obtain a prepreg. The heating temperature of the prepreg is 80-250 ° C, such as 90 ° C, 100 ° C, 110 ° C, 120 ° C, 130 ° C, 140 ° C, 150 ° C, 160 ° C, 170 ° C, 180 ° C, 190 ° C, 200 ° C, 210 ° C, 220 ° C, 230 ° C or 240 ° C, time 1-30 min, such as 3 min, 5 min, 7 min, 10 min, 12 min, 15 min, 18 min, 20 min, 22 min, 25 min, 28 min or 29 min. The reinforcing material used therein may be an inorganic or organic material. Examples of the inorganic material include woven fabrics such as glass fibers, carbon fibers, boron fibers, and metals, or nonwoven fabrics or paper. The glass fiber cloth or the nonwoven fabric may be E-glass, Q-type cloth, NE cloth, D-type cloth, S-type cloth, high-silicone cloth or the like. Organic fibers such as polyester, polyamine, polyacrylic acid, polyimide, aramid, polytetrafluoroethylene, syndiotactic polystyrene, etc., or nonwoven fabric or paper, however, the reinforcing material is not limited thereto, and the others The reinforcing material which can be used for resin reinforcement can also realize the present invention. The resin content in the prepreg is between 30 and 80% by weight, for example 32%, 35%, 38%, 40%, 45%, 48%, 50%, 53%, 55%, 58%, 60%, 63%, 65%, 68%, 70%, 72%, 75%, 78% or 79%.
第四方面,本发明提供了一种印制电路用层压板,所述印制电路用层压板包括一个或至少两个叠合的第三方面所述的半固化片。In a fourth aspect, the present invention provides a laminate for a printed circuit comprising one or at least two laminated prepregs according to the third aspect.
本发明所述印制电路用层压板包括一个或至少两个叠合的半固化片,以及位于叠合后的半固化片的一侧或两侧的金属箔,每一半固化片包含增强材料及通过含浸干燥之后附着在增强材料上的本发明所述烷基多元醇缩水甘油醚树脂组合物。The printed circuit board laminate of the present invention comprises one or at least two laminated prepregs, and a metal foil on one side or both sides of the laminated prepreg, each prepreg comprising a reinforcing material and adhering after being impregnated and dried. The alkyl polyol glycidyl ether resin composition of the present invention on a reinforcing material.
本发明的树脂组合物还可以用作来制作树脂片或半固化片、树脂复合物金属铜箔、层压板、印制线路板。层压板、覆铜箔层压板、印制线路板可以使用上述的树脂片、树脂复合金属箔和半固化片制作。以覆铜箔层压板为例来说明此制作方式,但不仅限于此。在使用半固化片制作覆铜箔层压板时,将一个或多个半固化片裁剪成一定尺寸进行叠片后送入层压设备中进行层压,同时将金属箔放置在半固化片的一侧或两侧,通过热压成型将半固化压制形成覆金属箔层压板。作为金属箔可以使用铜、黄铜、铝、镍以及这些金属的合金或复合金属箔。作为层压板的压制条件,应根据本发明树脂组合物的实际情况选择合适的层压固化条件。如果压制压力过低,会使层压板中存在空隙,其电性能会下降;层压压力过大会使层压板中存在过多的内应力,使得层压板的尺寸稳定性能下降,这些都需要通过合适的满足模塑的压力来压制板材来达到所需的要求。对于常规的压制层压板的通常指导原则为,层压温度在130-250℃,压力:3-50kgf/cm2,热压时间:60-240min。例如,所述热压温度可以为140℃、150℃、160℃、170℃、180℃、190℃、200℃、210℃、220℃、230℃或240℃。所述压力可以为5kgf/cm2、8kgf/cm2、11kgf/cm2、14kgf/cm2、17kgf/cm2、24kgf/cm2、28kgf/cm2、32kgf/cm2、37kgf/cm2、42kgf/cm2、45kgf/cm2或48kgf/cm2。所述热压时间可以为70min、90min、110min、130min、150min、170min、190min、 210min、230min或240min。The resin composition of the present invention can also be used as a resin sheet or prepreg, a resin composite metal copper foil, a laminate, and a printed wiring board. The laminate, the copper clad laminate, and the printed wiring board can be produced using the above-described resin sheet, resin composite metal foil, and prepreg. This production method will be described by taking a copper clad laminate as an example, but is not limited thereto. When a copper-clad laminate is produced using a prepreg, one or more of the prepregs are cut into a certain size, laminated, and fed into a laminating apparatus for lamination, while the metal foil is placed on one side or both sides of the prepreg through Hot press forming will be semi-cured to form a metal foil laminate. As the metal foil, copper, brass, aluminum, nickel, and an alloy of these metals or a composite metal foil can be used. As the pressing conditions of the laminate, suitable lamination curing conditions should be selected in accordance with the actual conditions of the resin composition of the present invention. If the pressing pressure is too low, there will be voids in the laminate, and the electrical properties will be lowered. Excessive lamination pressure will cause excessive internal stress in the laminate, which will reduce the dimensional stability of the laminate. The molding pressure is met to compress the sheet to achieve the desired requirements. The general guidelines for conventional pressed laminates are lamination temperatures of 130-250 ° C, pressures of 3-50 kgf/cm 2 and hot press times of 60-240 min. For example, the hot pressing temperature may be 140 ° C, 150 ° C, 160 ° C, 170 ° C, 180 ° C, 190 ° C, 200 ° C, 210 ° C, 220 ° C, 230 ° C or 240 ° C. The pressure may be 5kgf / cm 2, 8kgf / cm 2, 11kgf / cm 2, 14kgf / cm 2, 17kgf / cm 2, 24kgf / cm 2, 28kgf / cm 2, 32kgf / cm 2, 37kgf / cm 2, 42 kgf/cm 2 , 45 kgf/cm 2 or 48 kgf/cm 2 . The hot pressing time may be 70 min, 90 min, 110 min, 130 min, 150 min, 170 min, 190 min, 210 min, 230 min or 240 min.
使用树脂片材、树脂复合金属箔、半固化片、覆金属层压板通过加层法或减层法制作印制线路板或复杂的多层电路板。A printed wiring board or a complicated multilayer circuit board is produced by a layering method or a subtractive layer method using a resin sheet, a resin composite metal foil, a prepreg, or a metal-clad laminate.
本发明的热固性树脂组合物除了可以用作制作树脂片、树脂复合物金属铜箔、半固化片、层压板、覆铜箔层压板、印制线路板之外,还可用于用来制作胶黏剂、涂料或复合材料,也可应用于建筑、航空、船舶或汽车工业等领域中。The thermosetting resin composition of the present invention can be used for making an adhesive, in addition to being used as a resin sheet, a resin composite metal copper foil, a prepreg, a laminate, a copper clad laminate, a printed wiring board, Paints or composites can also be used in the construction, aerospace, marine or automotive industries.
相对于现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
在本发明的树脂组合物中,以环氧树脂作为主体树脂成分,并通过使用在主体树脂成分中占质量百分比为50-100%的本发明所述分子结构的烷基多元醇缩水甘油醚结构的环氧树脂,使得在保持较好的热性能和粘结性能的同时,具有低介电性能,并且成本低、制备方法简单。这很好地克服了现有技术的缺陷,例如氟树脂粘结性低,价格高昂的缺点,以及聚苯醚树脂生产工艺条件困难的缺点等。本发明在以烷基多元醇缩水甘油醚环氧树脂作为主体树脂成分的同时,以活性酯或酸酐作为固化剂,充分发挥了活性酯和酸酐固化剂在和环氧树脂反应不生成极性基团的特性,使固化物具有优异的介电常数、介质损耗因子。本发明利用烷基多元醇缩水甘油醚作为主体树脂成分,使得本发明的树脂组合物制作的半固化片、层压板和印制电路板,具有低介电常数(10GHz,≤3.64)、低介质损耗因子(10GHz,≤0.0083)、较好的玻璃化转变温度(151.1-165.5℃)、热分解温度(361.5-382.3℃)和剥离强度(0.81-0.93N/mm),并具有良好的加工性能和明显的成本优势,具有广阔的应用前景。In the resin composition of the present invention, an epoxy resin is used as a main resin component, and an alkyl polyol glycidyl ether structure having a molecular structure of the present invention in a mass percentage of 50 to 100% by using a main resin component is used. The epoxy resin has low dielectric properties while maintaining good thermal properties and bonding properties, and has low cost and simple preparation method. This well overcomes the drawbacks of the prior art, such as the low adhesion of fluororesin, the disadvantage of high cost, and the disadvantages of difficult production process conditions of polyphenylene ether resin. In the invention, the alkyl polyol glycidyl ether epoxy resin is used as the main resin component, and the active ester or acid anhydride is used as the curing agent, and the active ester and the acid anhydride curing agent are fully utilized to react with the epoxy resin without generating a polar group. The characteristics of the group make the cured product have excellent dielectric constant and dielectric loss factor. The present invention utilizes an alkyl polyol glycidyl ether as a main resin component, so that the prepreg, the laminate, and the printed circuit board produced by the resin composition of the present invention have a low dielectric constant (10 GHz, ≤ 3.64) and a low dielectric loss factor. (10GHz, ≤0.0083), better glass transition temperature (151.1-165.5 °C), thermal decomposition temperature (361.5-382.3 °C) and peel strength (0.81-0.93N/mm), and have good processing properties and obvious The cost advantage has broad application prospects.
具体实施方式detailed description
下面通过具体实施方式来进一步说明本发明的技术方案。本领域技术人员应该明了,所述实施例仅仅是帮助理解本发明,不应视为对本发明的具体限制。 The technical solution of the present invention will be further described below by way of specific embodiments. It should be understood by those skilled in the art that the present invention is not to be construed as limited.
实施例1Example 1
将27份1,4-丁二醇二缩水甘油醚(克拉玛尔试剂)与73份EF40(苯乙烯马来酸酐共聚物,美国沙多玛)加入烧杯中,加50份MEK(丁酮)或任意本发明提到的溶剂溶解上述化合物,以适量2E4MI(2-乙基-4-甲基咪唑,日本四国化成)作固化促进剂,制成固含量60-70%的胶液。使用2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。Add 27 parts of 1,4-butanediol diglycidyl ether (Cragmar reagent) and 73 parts of EF40 (styrene maleic anhydride copolymer, American Sartomer) to the beaker, add 50 parts of MEK (butanone) Or the solvent mentioned in the present invention dissolves the above compound, and an appropriate amount of 2E4MI (2-ethyl-4-methylimidazole, Japan's four countries) is used as a curing accelerator to prepare a gum having a solid content of 60-70%. The glue was wetted using a 2116 glass cloth, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行层压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃,并保持此温度90分钟。相应性能见表1。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on the top and bottom, and laminated by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and kept This temperature is 90 minutes. The corresponding performance is shown in Table 1.
实施例2Example 2
将18份1,4-丁二醇二缩水甘油醚、18份HP7200H(双环戊二烯环氧树脂,日本DIC)和64份EF40加入烧杯中,加50份MEK或任意本发明提到的溶剂溶解,以适量2E4MI作固化促进剂,制成固含量为60-70%的胶液。使用2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。Add 18 parts of 1,4-butanediol diglycidyl ether, 18 parts of HP7200H (dicyclopentadiene epoxy resin, Japan DIC) and 64 parts of EF40 to the beaker, add 50 parts of MEK or any solvent mentioned in the present invention. Dissolve, use a proper amount of 2E4MI as a curing accelerator to prepare a glue with a solid content of 60-70%. The glue was wetted using a 2116 glass cloth, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行层压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃,并保持此温度90分钟。相应性能见表1。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on the top and bottom, and laminated by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and kept This temperature is 90 minutes. The corresponding performance is shown in Table 1.
实施例3Example 3
将23份1,4-丁二醇二缩水甘油醚、10份NC3000H(联苯环氧树脂,日本DIC)和67份EF40加入烧杯中,加50份MEK或任意本发明提到的溶剂溶解上述化合物,以适量2E4MI作固化促进剂,制成固含量60-70%的胶液。使用 2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。Adding 23 parts of 1,4-butanediol diglycidyl ether, 10 parts of NC3000H (biphenyl epoxy resin, Japan DIC) and 67 parts of EF40 to a beaker, adding 50 parts of MEK or any solvent mentioned in the present invention to dissolve the above The compound was prepared by using an appropriate amount of 2E4MI as a curing accelerator to prepare a glue having a solid content of 60-70%. Use The 2116 glass cloth was impregnated with the glue, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行层压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃,并保持此温度90分钟。相应性能见表1。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on the top and bottom, and laminated by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and kept This temperature is 90 minutes. The corresponding performance is shown in Table 1.
实施例4Example 4
将31份1,4-丁二醇二缩水甘油醚与69份HPC-8000-65T(活性酯交联剂,日本DIC)加入烧杯中,加50份MEK或任意本发明提到的溶剂溶解上述化合物,以适量DMAP(4-二甲氨基吡啶,广荣化学)作固化促进剂,制成固含量60-70%的胶液。使用2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。31 parts of 1,4-butanediol diglycidyl ether and 69 parts of HPC-8000-65T (active ester crosslinking agent, Japan DIC) were added to a beaker, and 50 parts of MEK or any solvent mentioned in the present invention was added to dissolve the above. The compound was prepared by using an appropriate amount of DMAP (4-dimethylaminopyridine, Guangrong Chemical) as a curing accelerator to prepare a glue having a solid content of 60-70%. The glue was wetted using a 2116 glass cloth, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行层压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃,并保持此温度90分钟。相应性能见表1。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on the top and bottom, and laminated by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and kept This temperature is 90 minutes. The corresponding performance is shown in Table 1.
实施例5Example 5
将30份1,6-己二醇二缩水甘油醚(克拉玛尔试剂)与70份EF40加入烧杯中,加50份MEK或任意本发明提到的溶剂溶解上述化合物,以适量2E4MI作固化促进剂,制成固含量60-70%的胶液。使用2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。Add 30 parts of 1,6-hexanediol diglycidyl ether (Cragmar reagent) and 70 parts of EF40 to the beaker, add 50 parts of MEK or any solvent mentioned in the invention to dissolve the above compound, and promote the curing with an appropriate amount of 2E4MI. The agent is made into a glue with a solid content of 60-70%. The glue was wetted using a 2116 glass cloth, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行层压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃, 并保持此温度90分钟。相应性能见表1。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on the top and bottom, and laminated by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and remains This temperature is 90 minutes. The corresponding performance is shown in Table 1.
实施例6Example 6
将20份1,6-己二醇二缩水甘油醚、20份HP7200H与58份EF40加入烧杯中,加60份MEK或任意本发明提到的溶剂溶解上述化合物,以适量2E4MI作促进剂,制成固含量60-70%的胶液。使用2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。20 parts of 1,6-hexanediol diglycidyl ether, 20 parts of HP7200H and 58 parts of EF40 are added to the beaker, 60 parts of MEK or any solvent mentioned in the invention is added to dissolve the above compound, and an appropriate amount of 2E4MI is used as a promoter. A glue with a solid content of 60-70%. The glue was wetted using a 2116 glass cloth, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行层压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃,并保持此温度90分钟。相应性能见表1。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on the top and bottom, and laminated by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and kept This temperature is 90 minutes. The corresponding performance is shown in Table 1.
实施例7Example 7
将22份1,6-己二醇二缩水甘油醚、15份NC3000H与63份EF40加入烧杯中,加50份MEK或任意本发明提到的溶剂溶解上述化合物,以适量2E4MI作促进剂,制成固含量60-70%的胶液。使用2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。Adding 22 parts of 1,6-hexanediol diglycidyl ether, 15 parts of NC3000H and 63 parts of EF40 to a beaker, adding 50 parts of MEK or any solvent mentioned in the invention to dissolve the above compound, and using an appropriate amount of 2E4MI as a promoter. A glue with a solid content of 60-70%. The glue was wetted using a 2116 glass cloth, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行层压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃,并保持此温度90分钟。相应性能见表1。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on the top and bottom, and laminated by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and kept This temperature is 90 minutes. The corresponding performance is shown in Table 1.
实施例8Example 8
将25份乙二醇二缩水甘油醚(克拉玛尔试剂)与75份EF40(苯乙烯马来酸酐共聚物,美国沙多玛)加入烧杯中,加50份MEK(丁酮)或任意本发明提到的溶剂溶解上述化合物,以适量2E4MI(2-乙基-4-甲基咪唑,日本四国化 成)作固化促进剂,制成固含量60-70%的胶液。使用2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。Add 25 parts of ethylene glycol diglycidyl ether (Cragmar reagent) to 75 parts of EF40 (styrene maleic anhydride copolymer, American Sartomer) to a beaker, add 50 parts of MEK (butanone) or any of the inventions The solvent mentioned dissolves the above compound in an appropriate amount of 2E4MI (2-ethyl-4-methylimidazole, Japan's four countries) As a curing accelerator, it is made into a glue with a solid content of 60-70%. The glue was wetted using a 2116 glass cloth, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行层压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃,并保持此温度90分钟。相应性能见表1。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on the top and bottom, and laminated by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and kept This temperature is 90 minutes. The corresponding performance is shown in Table 1.
实施例9Example 9
将43份聚乙二醇二缩水甘油醚(克拉玛尔试剂)与57份EF40(苯乙烯马来酸酐共聚物,美国沙多玛)加入烧杯中,加50份MEK(丁酮)或任意本发明提到的溶剂溶解上述化合物,以适量2E4MI(2-乙基-4-甲基咪唑,日本四国化成)作固化促进剂,制成固含量60-70%的胶液。使用2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。Add 43 parts of polyethylene glycol diglycidyl ether (Cragmar reagent) and 57 parts of EF40 (styrene maleic anhydride copolymer, American Sartomer) to the beaker, add 50 parts of MEK (butanone) or any The solvent mentioned in the invention dissolves the above compound, and an appropriate amount of 2E4MI (2-ethyl-4-methylimidazole, formed by the Japanese four countries) is used as a curing accelerator to prepare a gum having a solid content of 60-70%. The glue was wetted using a 2116 glass cloth, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行层压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃,并保持此温度90分钟。相应性能见表1。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on the top and bottom, and laminated by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and kept This temperature is 90 minutes. The corresponding performance is shown in Table 1.
比较例1Comparative example 1
将52份HP7200H与48份EF40加入烧杯中,加50份MEK或任意本发明提到的溶剂溶解上述化合物,以适量2E4MI作固化促进剂,制成固含量60-70%的胶液。使用2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。52 parts of HP7200H and 48 parts of EF40 were added to a beaker, 50 parts of MEK or any solvent mentioned in the invention was added to dissolve the above compound, and an appropriate amount of 2E4MI was used as a curing accelerator to prepare a glue having a solid content of 60-70%. The glue was wetted using a 2116 glass cloth, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温 速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃,并保持此温度90分钟。相应性能见表2。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on each of the upper and lower sides, and pressed by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and kept This temperature is 90 minutes. The corresponding performance is shown in Table 2.
比较例2Comparative example 2
将53份NC3000H与47份EF40加入烧杯中,加50份MEK或任意本发明提到的溶剂溶解上述化合物,以适量2E4MI作固化促进剂,制成固含量60-70%的胶液。使用2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。53 parts of NC3000H and 47 parts of EF40 were added to the beaker, 50 parts of MEK or any solvent mentioned in the present invention was added to dissolve the above compound, and an appropriate amount of 2E4MI was used as a curing accelerator to prepare a glue having a solid content of 60-70%. The glue was wetted using a 2116 glass cloth, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行层压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃,并保持此温度90分钟。相应性能见表2。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on the top and bottom, and laminated by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and kept This temperature is 90 minutes. The corresponding performance is shown in Table 2.
比较例3Comparative example 3
将56份HP7200H与44份HPC-8000-65T加入烧杯中,加50份MEK或任意本发明提到的溶剂溶解上述化合物,以适量DMAP作固化促进剂,制成固含量60-70%的胶液。使用2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。Add 56 parts of HP7200H and 44 parts of HPC-8000-65T to the beaker, add 50 parts of MEK or any solvent mentioned in the invention to dissolve the above compound, and use appropriate amount of DMAP as curing accelerator to make glue with solid content of 60-70%. liquid. The glue was wetted using a 2116 glass cloth, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行层压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃,并保持此温度90分钟。相应性能见表2。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on the top and bottom, and laminated by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and kept This temperature is 90 minutes. The corresponding performance is shown in Table 2.
比较例4Comparative example 4
将12份1,4-丁二醇二缩水甘油醚、30份HP7200H(双环戊二烯环氧树脂,日本DIC)和58份EF40加入烧杯中,加50份MEK或任意本发明提到的溶剂 溶解,以适量2E4MI作固化促进剂,制成固含量为60-70%的胶液。使用2116玻纤布浸润此胶液,并在155℃烘箱中,除去溶剂,获得半固化片试样。Add 12 parts of 1,4-butanediol diglycidyl ether, 30 parts of HP7200H (dicyclopentadiene epoxy resin, Japan DIC) and 58 parts of EF40 to the beaker, add 50 parts of MEK or any solvent mentioned in the present invention. Dissolve, use a proper amount of 2E4MI as a curing accelerator to prepare a glue with a solid content of 60-70%. The glue was wetted using a 2116 glass cloth, and the solvent was removed in an oven at 155 ° C to obtain a prepreg sample.
使用4张2116半固化片叠片,上下各一张0.5盎司电解铜箔,通过热压机进行层压得到双面覆铜箔层压板。层压条件如下:(1)料温在80-120℃时,升温速度控制在1.0-3.0℃/分钟;(2)压力设置为20kg/cm2;(3)固化温度在200℃,并保持此温度90分钟。相应性能见表2。Four sheets of 2116 prepreg laminates were used, one 0.5 ounce of electrolytic copper foil on the top and bottom, and laminated by a hot press to obtain a double-sided copper clad laminate. The lamination conditions are as follows: (1) when the temperature of the material is 80-120 ° C, the heating rate is controlled at 1.0-3.0 ° C / min; (2) the pressure is set to 20 kg / cm 2 ; (3) the curing temperature is 200 ° C, and kept This temperature is 90 minutes. The corresponding performance is shown in Table 2.
表1中所涉及参数的检测标准或方法如下:The test criteria or methods for the parameters involved in Table 1 are as follows:
(1)玻璃化转变温度(Tg):使用DSC测试,按照IPC-TM-6502.4.25所规定的DSC测试方法进行测定。(1) Glass transition temperature (Tg): The DSC test was used, and the measurement was carried out in accordance with the DSC test method specified in IPC-TM-6502.4.25.
(2)介电常数和介电损耗因子:按照IPC-TM-6502.5.5.13的方法进行测试,测试频率为10GHz。(2) Dielectric constant and dielectric loss factor: The test was carried out in accordance with the method of IPC-TM-6502.5.5.13, and the test frequency was 10 GHz.
(3)耐浸焊性的评价:将覆铜箔层压板浸渍在温度为288℃的锡炉中直到板材分层起泡,记下该板材分层起泡的时间,此即为该板材耐浸焊性极限。(3) Evaluation of solder resistance: The copper-clad laminate was immersed in a tin furnace at a temperature of 288 ° C until the sheet was layered and foamed, and the time of layering and foaming of the sheet was recorded. Sexual limit.
(4)剥离强度(N/mm):按照IPC-TM-6502.4.8的方法进行测试。(4) Peel strength (N/mm): The test was carried out in accordance with the method of IPC-TM-6502.4.8.
(5)热分解温度(Td):根据热重分析法(TGA),按照IPC-TM-6502.4.24所规定的TGA方法进行测定。(5) Thermal decomposition temperature (Td): Measured according to the TGA method specified in IPC-TM-6502.4.24 by thermogravimetric analysis (TGA).
表1Table 1
Figure PCTCN2016098478-appb-000005
Figure PCTCN2016098478-appb-000005
Figure PCTCN2016098478-appb-000006
Figure PCTCN2016098478-appb-000006
表2Table 2
Figure PCTCN2016098478-appb-000007
Figure PCTCN2016098478-appb-000007
从表1可以看出,本发明实施例1-7的树脂组合物具有低介电常数和低介电损耗因子,具有优良的低介电性能,以及较好的玻璃化转变温度Tg和热分解温度Td和剥离强度。实施例1在未加入其他环氧树脂时,也能够保证树脂组合物制备的层压板具有介电常数和低介电损耗因子,同时保持较好的玻璃化转变 温度和热分解温度,实施例2与对比例1相比,或实施例3与对比例2相比,都可以说明在体系中加入烷基多元醇缩水甘油醚之后,大幅降低了热固性树脂组合物的介电常数和介质损耗因子,同时还能保持较好的热性能和粘结性。由实施例1、2、3、4和实施例5、6、7、8分别对比还可看出,烷基多元醇的烷基链段越长,具备的介电性能也越好。从实施例1、2、3、4与比较例4的对比可以看出,本发明利用烷基多元醇缩水甘油醚作为主体树脂成分,并将其含量控制在主体树脂成分的50-100%的范围内,可以有效降低热固性树脂组合物的介电常数和介质损耗因子,保持较好的热性能和粘结性,但是如果其含量在50%以下,则树脂组合物的介电性能以及热性能和粘结性能均远不如含量在50-100%时树脂组合物的性能。As can be seen from Table 1, the resin compositions of Examples 1 to 7 of the present invention have a low dielectric constant and a low dielectric loss factor, have excellent low dielectric properties, and have a good glass transition temperature Tg and thermal decomposition. Temperature Td and peel strength. In the first embodiment, when the other epoxy resin is not added, it is also ensured that the laminate prepared by the resin composition has a dielectric constant and a low dielectric loss factor while maintaining a good glass transition. Temperature and thermal decomposition temperature, Example 2 compared with Comparative Example 1, or Example 3 compared with Comparative Example 2, it can be explained that the addition of the alkyl polyol glycidyl ether to the system greatly reduces the thermosetting resin composition. The dielectric constant and dielectric loss factor while maintaining good thermal performance and adhesion. It can also be seen from the comparison of Examples 1, 2, 3, 4 and Examples 5, 6, 7, and 8, respectively, that the longer the alkyl segment of the alkyl polyol, the better the dielectric properties. As can be seen from the comparison of Examples 1, 2, 3, and 4 with Comparative Example 4, the present invention utilizes an alkyl polyol glycidyl ether as a main resin component and controls the content thereof to 50-100% of the main resin component. In the range, the dielectric constant and the dielectric loss factor of the thermosetting resin composition can be effectively lowered to maintain good thermal properties and adhesion, but if the content is less than 50%, the dielectric properties and thermal properties of the resin composition are obtained. And the bonding properties are far less than the performance of the resin composition at a content of 50-100%.
申请人声明,本发明通过上述实施例来说明本发明的热固性烷基多元醇缩水甘油醚树脂组合物及其应用,但本发明并不局限于上述实施例,即不意味着本发明必须依赖上述实施例才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。 The applicant claims that the present invention describes the thermosetting alkyl polyol glycidyl ether resin composition of the present invention and the use thereof by the above examples, but the present invention is not limited to the above embodiments, that is, it does not mean that the present invention must rely on the above. The embodiment can be implemented. It should be apparent to those skilled in the art that any modifications of the present invention, equivalent substitution of the various materials of the products of the present invention, addition of auxiliary components, selection of specific means, and the like, are all within the scope of the present invention.

Claims (10)

  1. 一种热固性烷基多元醇缩水甘油醚树脂组合物,其特征在于,所述树脂组合物以环氧树脂作为主体树脂成分,所述环氧树脂包含具有如下结构的烷基多元醇缩水甘油醚中的任意一种或至少两种的组合:A thermosetting alkyl polyol glycidyl ether resin composition characterized in that the resin composition comprises an epoxy resin as a main resin component, and the epoxy resin comprises an alkyl polyol glycidyl ether having the following structure Any one or combination of at least two:
    Figure PCTCN2016098478-appb-100001
    Figure PCTCN2016098478-appb-100001
    其中,n=1-10,m=1-10,q=2、4或6,R=H、CH3-或CH3-CH2-;Wherein n=1-10, m=1-10, q=2, 4 or 6, R=H, CH 3 - or CH 3 -CH 2 -;
    所述烷基多元醇缩水甘油醚在主体树脂成分中所占质量百分比为50-100%。The alkyl polyol glycidyl ether accounts for 50-100% by mass of the main resin component.
  2. 根据权利要求1所述的热固性烷基多元醇缩水甘油醚树脂组合物,其特征在于,所述烷基多元醇缩水甘油醚为:
    Figure PCTCN2016098478-appb-100002
    Figure PCTCN2016098478-appb-100003
    中的任意一种或至少两种的组合;
    The thermosetting alkyl polyol glycidyl ether resin composition according to claim 1, wherein the alkyl polyol glycidyl ether is:
    Figure PCTCN2016098478-appb-100002
    Figure PCTCN2016098478-appb-100003
    Any one or a combination of at least two;
    其中,q=2、4或6。Where q = 2, 4 or 6.
  3. 根据权利要求1或2所述的热固性烷基多元醇缩水甘油醚树脂组合物,其特征在于,所述烷基多元醇缩水甘油醚在主体树脂成分中所占质量百分比为50-70%。The thermosetting alkyl polyol glycidyl ether resin composition according to claim 1 or 2, wherein the alkyl polyol glycidyl ether accounts for 50 to 70% by mass of the main resin component.
  4. 根据权利要求1-3中任一项所述的热固性烷基多元醇缩水甘油醚树脂组合物,其特征在于,所述主体树脂成分还包含除烷基多元醇缩水甘油醚之外的其他环氧树脂;The thermosetting alkyl polyol glycidyl ether resin composition according to any one of claims 1 to 3, wherein the main resin component further contains an epoxy other than the alkyl polyol glycidyl ether Resin
    优选地,所述其他环氧树脂选自苯酚酚醛型环氧树脂、甲基苯酚酚醛型环氧树脂、双酚A型酚醛环氧树脂、双环戊二烯环氧树脂、联苯环氧树脂、萘系环氧树脂、缩水甘油醚型环氧树脂、脂环族类环氧树脂、聚乙二醇型环氧树脂、四苯酚乙烷四缩水甘油醚树脂或三酚甲烷型环氧树脂中的任意一种或至少两种的混合物;Preferably, the other epoxy resin is selected from the group consisting of a phenol novolak type epoxy resin, a methyl phenol novolak type epoxy resin, a bisphenol A type novolac epoxy resin, a dicyclopentadiene epoxy resin, a biphenyl epoxy resin, Naphthalene epoxy resin, glycidyl ether epoxy resin, alicyclic epoxy resin, polyethylene glycol epoxy resin, tetraphenolethane tetraglycidyl ether resin or trisphenol methane epoxy resin Any one or a mixture of at least two;
    优选地,所述其他环氧树脂为含磷环氧树脂和/或含硅环氧树脂。Preferably, the other epoxy resin is a phosphorus-containing epoxy resin and/or a silicon-containing epoxy resin.
  5. 根据权利要求1-4中任一项所述的热固性烷基多元醇缩水甘油醚树脂组合物,其特征在于,所述热固性树脂组合物还包括固化剂;The thermosetting alkyl polyol glycidyl ether resin composition according to any one of claims 1 to 4, wherein the thermosetting resin composition further comprises a curing agent;
    优选地,所述固化剂选自酸酐固化剂、活性酯固化剂或苯并噁嗪树脂中的任意一种或至少两种的混合物;Preferably, the curing agent is selected from any one or a mixture of at least two of an acid anhydride curing agent, an active ester curing agent or a benzoxazine resin;
    优选地,所述酸酐固化剂选自苯乙烯马来酸酐、甲基乙烯基醚-马来酸酐共聚物、甲基六氢苯酐、六氢苯酐、苯基琥珀酸酐、丁二酸酐、氧杂酸酐、二甲基马来酸酐、戊二酸酐、2-甲基琥珀酸酐、邻苯二甲酸酐、降冰片烯二酐、均苯四酐、1,2-环己二甲酸酐、4-氟邻苯二甲酸酐、3-氟邻苯二甲酸酐、2,2-二甲基琥珀酸酐、1,1-环己基二乙酸酐、苯基顺酐、柠康酐、1,8-萘二甲酸酐、4,4’-联苯醚二酐、3,3′4,4′-联苯四甲酸二酐、均苯二酐、3,3′4,4′-二酐二苯醚、4,4′-(六 氟异丙烯)二酞酸酐、1,2,3,4-环丁烷四甲酸二酐、3,3′4,4′-二苯甲酮四羧酸二酐、1,4,5,8-苯四甲酸酐、苝-1,4,9,10-四羧酸乙酐、3,4,5,6-四氢苯酐或顺-1,2,3,6-四氢邻苯二甲酸酐中的任意一种或至少两种的混合物;Preferably, the acid anhydride curing agent is selected from the group consisting of styrene maleic anhydride, methyl vinyl ether-maleic anhydride copolymer, methyl hexahydrophthalic anhydride, hexahydrophthalic anhydride, phenyl succinic anhydride, succinic anhydride, and oxyic anhydride , dimethyl maleic anhydride, glutaric anhydride, 2-methyl succinic anhydride, phthalic anhydride, norbornene dianhydride, pyromellitic anhydride, 1,2-cyclohexanedicarboxylic anhydride, 4-fluorine Phthalic anhydride, 3-fluorophthalic anhydride, 2,2-dimethylsuccinic anhydride, 1,1-cyclohexyldiacetic anhydride, phenyl maleic anhydride, citraconic anhydride, 1,8-naphthalene Anhydride, 4,4'-diphenyl ether dianhydride, 3,3'4,4'-biphenyltetracarboxylic dianhydride, phthalic anhydride, 3,3'4,4'-dianhydride diphenyl ether, 4 , 4'-(six Fluoroisopropene) Diphthalic anhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 3,3'4,4'-benzophenonetetracarboxylic dianhydride, 1,4,5,8 - benzoic anhydride, hydrazine-1,4,9,10-tetracarboxylic acid acetic anhydride, 3,4,5,6-tetrahydrophthalic anhydride or cis-1,2,3,6-tetrahydrophthalic acid Any one or a mixture of at least two;
    优选地,所述活性酯固化剂为一种通过脂肪环烃结构连接的酚类化合物、二官能度羧酸芳香族化合物或酸性卤代物及一种单羟基化合物反应而得的固化剂,所述二官能羧酸芳香族化合物或酸性卤化物用量为1mol,通过脂肪环烃结构连接的酚类化合物用量为0.05-0.75mol,单羟基化合物用量为0.25-0.95mol;Preferably, the active ester curing agent is a curing agent obtained by reacting a phenolic compound linked by an aliphatic cyclic hydrocarbon structure, a difunctional carboxylic aromatic compound or an acidic halogenated product, and a monohydroxy compound. The amount of the difunctional carboxylic acid aromatic compound or acid halide is 1 mol, the amount of the phenolic compound linked by the aliphatic cyclic hydrocarbon structure is 0.05-0.75 mol, and the amount of the monohydroxy compound is 0.25-0.95 mol;
    优选地,所述活性酯固化剂的结构式如下:Preferably, the structural formula of the active ester curing agent is as follows:
    Figure PCTCN2016098478-appb-100004
    Figure PCTCN2016098478-appb-100004
    其中,X为苯基或萘基,j为0或1,k为0或1,n为0.25-1.25。Wherein X is phenyl or naphthyl, j is 0 or 1, k is 0 or 1, and n is 0.25-1.25.
  6. 根据权利要求1-5中任一项所述的热固性烷基多元醇缩水甘油醚树脂组合物,其特征在于,所述树脂组合物还包含催化剂;The thermosetting alkyl polyol glycidyl ether resin composition according to any one of claims 1 to 5, wherein the resin composition further comprises a catalyst;
    优选地,所述催化剂为咪唑类或吡啶类化合物;Preferably, the catalyst is an imidazole or a pyridine compound;
    优选地,所述咪唑类化合物选自2-甲基咪唑、2-乙基-4甲基咪唑、2-苯基咪唑、2-十一烷基咪唑、1-苄基-2-甲基咪唑、2-十七烷基咪唑、2-异丙基咪唑、2-苯基-4-甲基咪唑、2-十二烷基咪唑或1-氰乙基-2-甲基咪唑中的任意一种或至少两种的混合物;Preferably, the imidazole compound is selected from the group consisting of 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-undecylimidazole, 1-benzyl-2-methylimidazole Any one of 2-heptadecylimidazole, 2-isopropylimidazole, 2-phenyl-4-methylimidazole, 2-dodecylimidazole or 1-cyanoethyl-2-methylimidazole Or a mixture of at least two;
    优选地,所述吡啶类化合物为4-二甲氨基吡啶;Preferably, the pyridine compound is 4-dimethylaminopyridine;
    优选地,所述催化剂的用量占所述热固性烷基多元醇缩水甘油醚树脂组合物质量的0.001-5.0%,优选为0.02-4.0%,进一步优选为0.005-3.0%;Preferably, the catalyst is used in an amount of 0.001 to 5.0%, preferably 0.02 to 4.0%, further preferably 0.005 to 3.0% by mass based on the mass of the thermosetting alkyl polyol glycidyl ether resin composition;
    优选地,所述树脂组合物还包含阻燃剂; Preferably, the resin composition further comprises a flame retardant;
    优选地,所述阻燃剂选自有机阻燃剂和/或无机阻燃剂;Preferably, the flame retardant is selected from the group consisting of organic flame retardants and/or inorganic flame retardants;
    优选地,所述有机阻燃剂选自三(2,6-二甲基苯基)膦、间苯二酚双[二(2,6-二甲基苯基)磷酸酯]、间苯二酚四苯基二磷酸酯、磷酸三苯酯、双酚A双(二苯基磷酸酯)、磷腈阻燃剂、10-(2,5-二羟基苯基)-10-氢-9-氧杂-10-膦菲-10-氧化物、10-(2,5-二羟基萘基)-10-氢-9-氧杂-10-膦菲-10-氧化物或9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物阻燃剂中的任意一种或至少两种的混合物;Preferably, the organic flame retardant is selected from the group consisting of tris(2,6-dimethylphenyl)phosphine, resorcinol bis[bis(2,6-dimethylphenyl)phosphate], isophthalic acid Phenol tetraphenyl diphosphate, triphenyl phosphate, bisphenol A bis(diphenyl phosphate), phosphazene flame retardant, 10-(2,5-dihydroxyphenyl)-10-hydrogen-9- Oxa-10-phosphinophen-10-oxide, 10-(2,5-dihydroxynaphthyl)-10-hydro-9-oxa-10-phosphinophen-10-oxide or 9,10-di Any one or a mixture of at least two hydrogen-9-oxa-10-phosphaphenanthrene-10-oxide flame retardants;
    优选地,所述无机阻燃剂选自红磷、氢氧化铝、氢氧化镁或三氧化锑中的任意一种或至少两种的混合物;Preferably, the inorganic flame retardant is selected from any one or a mixture of at least two of red phosphorus, aluminum hydroxide, magnesium hydroxide or antimony trioxide;
    优选地,所述树脂组合物还包含填料;Preferably, the resin composition further comprises a filler;
    优选地,所述填料选自二氧化硅、高岭土、滑石粉、氢氧化镁、氢氧化铝、勃姆石、水滑石、氧化钛、硅酸钙、氧化铍、氮化硼、玻璃粉、硼酸锌、铝氮化合物、氮化硅、碳化硅、氧化镁、氧化锆、莫来石、二氧化钛、钛酸钾、中空玻璃微珠、聚四氟乙烯粉末、聚苯乙烯粉体、钛酸钾纤维、碳化硅单晶纤维、氮化硅纤维、氧化铝单晶纤维或玻璃短纤维中的任意一种或至少两种的混合物;Preferably, the filler is selected from the group consisting of silica, kaolin, talc, magnesium hydroxide, aluminum hydroxide, boehmite, hydrotalcite, titanium oxide, calcium silicate, cerium oxide, boron nitride, glass powder, boric acid. Zinc, aluminum nitride compound, silicon nitride, silicon carbide, magnesium oxide, zirconium oxide, mullite, titanium dioxide, potassium titanate, hollow glass microspheres, polytetrafluoroethylene powder, polystyrene powder, potassium titanate fiber Any one or a mixture of at least two of silicon carbide single crystal fibers, silicon nitride fibers, alumina single crystal fibers, or glass short fibers;
    优选地,所述树脂组合物还包含固化促进剂。Preferably, the resin composition further contains a curing accelerator.
  7. 一种树脂胶液,其特征在于,所述树脂胶液是将如权利要求1-6中任一项所述的热固性烷基多元醇缩水甘油醚树脂组合物溶解或分散在溶剂中得到。A resin glue obtained by dissolving or dispersing a thermosetting alkyl polyol glycidyl ether resin composition according to any one of claims 1 to 6 in a solvent.
  8. 一种使用如权利要求1-7中任一项所述的热固性烷基多元醇缩水甘油醚树脂组合物制作的半固化片。A prepreg produced by using the thermosetting alkyl polyol glycidyl ether resin composition according to any one of claims 1 to 7.
  9. 一种印制电路用层压板,其特征在于,所述印制电路用层压板包括一个或至少两个叠合的权利要求8所述的半固化片。A laminate for printed circuit board, characterized in that the laminate for printed circuit board comprises one or at least two prepregs according to claim 8.
  10. 一种印制电路板,其特征在于,所述印制电路板包括一个或至少两个叠合的权利要求8所述的半固化片。 A printed circuit board characterized in that the printed circuit board comprises one or at least two prepregs according to claim 8.
PCT/CN2016/098478 2015-12-02 2016-09-08 Thermosetting alkyl polyol glycidyl ether resin composition and application thereof WO2017092471A1 (en)

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