WO2017082272A1 - Brake-chamber-bracket attachment structure, and drive axle - Google Patents

Brake-chamber-bracket attachment structure, and drive axle Download PDF

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Publication number
WO2017082272A1
WO2017082272A1 PCT/JP2016/083175 JP2016083175W WO2017082272A1 WO 2017082272 A1 WO2017082272 A1 WO 2017082272A1 JP 2016083175 W JP2016083175 W JP 2016083175W WO 2017082272 A1 WO2017082272 A1 WO 2017082272A1
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Prior art keywords
brake chamber
leg
axle
dome
brake
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PCT/JP2016/083175
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French (fr)
Japanese (ja)
Inventor
浩祐 川上
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いすゞ自動車株式会社
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Publication date
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Publication of WO2017082272A1 publication Critical patent/WO2017082272A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B35/00Axle units; Parts thereof ; Arrangements for lubrication of axles
    • B60B35/12Torque-transmitting axles
    • B60B35/16Axle housings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position

Definitions

  • This disclosure relates to a brake chamber bracket mounting structure and a drive axle.
  • a brake chamber is provided at a position behind the vehicle with respect to the rear axle. Since the brake chamber provided at such a position is relatively close to the road surface, a protrusion on the road surface may collide with the brake chamber due to the rearward movement of the vehicle. In addition, pebbles may hit the brake chamber while the vehicle is running, or mud may enter the brake chamber. These causes damage the brake chamber.
  • a protective cover is provided to prevent damage to the brake chamber.
  • a trunnion type suspension is used as one of the suspension systems used in the case of a rear wheel biaxial.
  • the trunnion suspension is suitable for reliably transmitting the axle driving force to the road surface, has excellent load durability, and is used in large trucks.
  • the trunnion suspension has a V rod and a torque rod that connect the axle to the vehicle body frame, and a leaf spring that absorbs the vertical movement of the axle.
  • the rear axle on the two rear wheels is divided into a drive axle that has a role of sharing the vehicle load and a drive axle that has a role of transmitting the driving force to the axle, and a dead axle that has only the role of sharing the vehicle load.
  • a drive axle is used for two axes (front axis and rear axis).
  • a drive axle is used for the front axle and a dead axle is used for the rear axle.
  • FIG. 1 is a view of the axle case 3 of the drive axle 2 as seen from the rear of the vehicle. As shown in FIG. 1, a bulging portion 31 is provided at the center portion in the longitudinal direction of the axle case 3. Between the pair of body frames 1, 1 is an upper space 4 of the bulging portion 31 of the axle case 3.
  • Patent Document 1 discloses a suspension bracket 5, a brake chamber bracket 6 on the right side of the suspension bracket 5, and a brake chamber bracket 7 on the left side, which are welded to the upper surface of the bulging portion 31 of the axle case 3. ing.
  • the rear end of a V-rod (not shown) of a trunnion type suspension is connected to the suspension bracket 5, and the front end of the V-rod is connected to a pair of support brackets 12, 12 on the vehicle body frame 1, 1 side.
  • an upper space 4 when viewed as a component mounting space, and is viewed as a work space when performing component mounting work.
  • workspace 4 sometimes called workspace 4.
  • the bezel, the device for raising and lowering the bezel, and the like are provided above the body frame 1, and thus no parts related to the rear axle are provided.
  • the central portion of the upper space 4 becomes a work space 4A when the rear end portion of the V rod is connected to the suspension bracket 5. Further, both end portions of the upper space 4 serve as a work space 4B when the front end portion of the V rod is connected to the support brackets 12 and 12.
  • the upper space 4 becomes narrow.
  • the suspension bracket 5 In order to ensure sufficient rigidity to withstand higher loads, it has been proposed to make the suspension bracket 5 large, and thereby the central portion of the upper space 4 is largely occupied by the suspension bracket 5.
  • the central portion of the upper space 4 is also a work space 4 ⁇ / b> A when the rear end portion of the V rod is connected to the suspension bracket 5. Further, it is necessary to secure work spaces 4B at both ends of the upper space 4 when the front end portion of the V rod is connected to the support bracket 12 on the vehicle body frame 1 side. As a result, the empty space of the upper space 4 becomes very small, and there is a current situation that parts other than the suspension bracket cannot be provided on the upper surface of the axle case 3.
  • the brake chamber bracket may be provided on the upper surface of the axle case.
  • the brake chamber bracket cannot be provided on the upper surface of the axle case. is there.
  • This disclosure is to provide a brake chamber bracket mounting structure and a drive axle that can avoid damage to the brake chamber without providing a protective cover while securing a working space.
  • the brake chamber bracket mounting structure includes: Installation of a brake chamber bracket to be welded to an axle case having a long shape, arranged in the longitudinal direction as an axle direction, and having a dome portion that swells in a substantially hemispherical shape at the rear of the vehicle at the center in the longitudinal direction
  • the brake chamber bracket is A pedestal to which the brake chamber is mounted; A first leg and a second leg extending from both ends of the pedestal in the axle direction; Have The first leg portion and the second leg portion are welded to the axle case so that the pedestal portion is provided at a position on the upper side of the dome portion and on the end side in the axle direction.
  • the drive axle according to the present disclosure is in a drive axle in which a brake chamber bracket is welded to an axle case having a long shape and having a dome portion that swells in a substantially hemispherical shape in a direction perpendicular to the longitudinal direction at the center in the longitudinal direction,
  • the brake chamber bracket is A pedestal to which the brake chamber is mounted; A first leg and a second leg extending from both ends in the longitudinal direction of the pedestal; Have The first leg is welded to the dome, and the second leg is welded to the axle case outside the dome.
  • FIG. 1 is a partial view of a conventional axle case as viewed from the rear.
  • FIG. 2 is a partial perspective view of the axle case according to the embodiment of the present disclosure as viewed obliquely from the rear.
  • FIG. 3 is a view of the axle case according to the embodiment of the present disclosure as viewed from the rear of the vehicle.
  • FIG. 4 is a view of the axle case according to the embodiment of the present disclosure as viewed from the side of the vehicle.
  • FIG. 5 is a view of the drive axle according to the embodiment of the present disclosure as viewed from the rear of the vehicle.
  • FIG. 2 is a partial perspective view of the axle case as seen from the obliquely rearward side of the vehicle.
  • the axle case 3 that is the main body of the drive axle 2 has a long cylindrical shape, and has a bulging portion 31 at the center in the longitudinal direction, and the bulging portion 31 has a differential gear. It has a gear housing portion 32 for housing a box (not shown), and a shaft housing portion 33 for housing the wheel drive shafts disposed on both sides of the bulge portion 31.
  • the gear housing portion 32 is provided with an opening (not shown) that is opened to the rear of the vehicle.
  • the bulging portion 31 includes an upper surface curved portion 34 in which the upper surface of the axle case 3 is curved upward in an arc shape, a lower surface curved portion 35 in which the lower surface of the axle case 3 is curved downward in an arc shape, and a substantially hemisphere at the rear of the vehicle. And a dome portion 36 that swells into a shape.
  • the dome portion 36 is a lid attached so as to cover the opening portion of the gear housing portion 32 from the vehicle rear side.
  • FIG. 3 is a view of the axle case 3 as seen from the rear of the vehicle.
  • the axle case 3 is arranged with the longitudinal direction as the axle direction.
  • the suspension bracket 5 is welded to the upper curved portion 34.
  • the central portion of the upper space 4 is occupied by the suspension bracket 5. If some parts are attached to both ends of the upper space 4, here, both sides of the upper curved portion 34, both ends of the upper space 4 become narrow according to the size of the parts, and the front end of the V rod
  • the working space 4B when connecting to the support bracket 12 is also narrowed. For this reason, the parts attached to both ends of the upper space 4 are limited in size.
  • the brake chamber 8 (see FIG. 5) and the brake chamber brackets 6 and 7 cannot be provided at both ends of the upper space 4 because the size exceeds the limit. That is, the brake chamber 8 or the like cannot be provided in any of the upper spaces 4. Therefore, it is conceivable to provide the brake chamber 8 and the like at a position away from the upper space 4 toward the rear of the vehicle. However, if the brake chamber 8 or the like is simply provided at the position behind the vehicle in the upper space 4, the work space 4 may be blocked from the rear of the vehicle. There is a need to.
  • the center position 41 in the axle direction coincides with the center position of the upper space 4.
  • the differential gearbox is disposed at a position shifted by a length L in the left direction from the center position 41 in the axle direction.
  • the upper surface curved portion 34, the lower surface curved portion 35, and the dome portion 36 are provided at positions shifted from the center position 41 by the length L in the left direction.
  • Brake chamber bracket 6 is provided on the right side of center position 41.
  • the brake chamber bracket 7 is provided at a position on the left side of the center position 41.
  • the distance from the center position 605a (see FIG. 4) of the through hole 605 of the brake chamber bracket 6 to the center position 41 is the distance from the center position 705a (see FIG. 4) of the through hole 705 of the brake chamber bracket 7 to the center position 41.
  • the through holes 605 and 705 are holes through which the push rod 81 (see FIG. 4) of the brake chamber 8 passes.
  • the distance to the position of the top portion 37 of the dome portion 36 is the center position 605a of the through hole 605 of the right brake chamber bracket 6 ( 4) is longer than the direction from the center position 705a (see FIG. 4) of the through hole 705 of the left brake chamber bracket 7.
  • the top portion 37 refers to a position at the farthest distance from the plane and its vicinity in the dome portion 36 when the opening is closed with a plane.
  • the brake chamber bracket 6 has a pedestal portion 60, a first leg portion 61, and a second leg portion 62.
  • the pedestal 60, the first leg 61, and the second leg 62 are integrally formed by, for example, pressing a piercing, trimming, bending or the like on a steel flat plate having a predetermined thickness.
  • the pedestal portion 60 is mounted with the brake chamber 8 (see FIG. 5).
  • the first leg portion 61 and the second leg portion 62 allow the pedestal portion 60 to be located above the position of the top portion 37 of the dome portion 36 and end in the axle direction. It is provided at the position on the part side (right side).
  • the height from the axle to the center position 605a of the through hole 605 is preferably 150 [mm] to 210 [mm], and more preferably 170 [mm] to 190 [mm].
  • the reason why it is set to 150 [mm] or more is that if it is less than 150 [mm], the mounting position of the brake chamber 8 is lowered, which is contrary to disposing the brake chamber 8 at a higher position above the ground. .
  • the central position 605a of the through hole 605 may be referred to as the “attachment position” of the brake chamber 8.
  • FIG. 4 is a view of the axle case 3 viewed from the side.
  • a brake chamber bracket 7 is shown on the front side, and a brake chamber bracket 6 is shown on the back side.
  • the brake chamber bracket 6 will be described as a representative.
  • the pedestal portion 60 is inclined obliquely upward toward the rear of the vehicle.
  • the inclination angle ⁇ of the pedestal 60 with respect to the horizontal plane is preferably 0 ° to 20 °, and more preferably 5 ° to 15 °.
  • the inclination angle ⁇ is set to 0 ° or more.
  • the inclination angle ⁇ is less than 0 °, the mounting position of the brake chamber 8 is lowered, and the brake chamber 8 is disposed at a higher ground level.
  • the reason why the inclination angle ⁇ is set to 20 ° or less is that when the inclination angle ⁇ exceeds 20 °, the mounting position of the brake chamber 8 becomes high, and the brake chamber 8 blocks the work space 4 from the rear of the vehicle. .
  • the brake chamber 8 can be provided at a desired position by combining the inclination angle ⁇ of the pedestal 60 and the height of the center position 605a. For example, when the inclination angle ⁇ is 20 °, the height of the central position 605a is 210 [mm], and when the inclination angle ⁇ is 10 °, the height of the central position 605a is 180 [mm], and the inclination angle ⁇ is When the angle is 0 °, the brake chamber 8 is provided at a desired position by setting the height of the center position 605a to 150 [mm].
  • the outer peripheral edge of the pedestal portion 60 includes a front edge 601, a left end edge 602, a right end edge 603, and a rear edge 604.
  • the front edge 601 of the base part 60 is welded to the rear wall 39 of the axle case 3 outside the dome part 36.
  • a first leg portion 61 is provided on the left end edge 602 side of the pedestal portion 60.
  • a second leg portion 62 is provided on the right end edge 603 side of the pedestal portion 60.
  • the first leg 61 is a position of the peripheral portion 38 of the dome portion 36 and is a position on the upper side and the end side in the axle direction with respect to the position of the top portion 37 (the position of the left end edge 602 of the pedestal portion 60 shown in FIG. 2). ) To the right vicinity of the top portion 37 along the dome portion 36. The inclined portion 611 is welded to the dome portion 36.
  • the inclined portion 611 As shown in FIGS. 2 and 3, by extending the inclined portion 611 from the left end edge 602 of the pedestal portion 60 to a position obliquely below (a position near the right of the top portion 37), a sufficient welding length can be secured. If the inclined portion 611 is not provided, for example, the width between the left end edge 602 and the right end edge 603 of the pedestal portion 60 is widened so that the left end edge 602 of the pedestal portion 60 is positioned above the top portion 37. As a result, the weight of the brake chamber bracket 6 is increased. On the other hand, the brake chamber bracket 6 can be reduced in weight by providing the inclined portion 611 as in the present embodiment.
  • the first leg portion 61 has a substantially inverted triangular shape with the inclined portion 611 as one side.
  • One of the other two sides of the substantially inverted triangular shape is a side edge 612 along the left end edge 602 of the pedestal portion 60, and the other side of the two sides is the side edge 612 from the lower end of the inclined portion 611. It is the edge 613 extended to the rear end.
  • the second leg portion 62 is provided on the right end edge 603 side of the pedestal portion 60.
  • a front edge 621 of the second leg portion 62 is outside the dome portion 36 and is welded to the rear wall 39 of the axle case 3.
  • the rear edge 622 of the second leg portion 62 is a flange portion 623 provided from the front edge 621 along the rear end of the right end edge 603 of the pedestal portion 60 and having a width of a predetermined length or more.
  • a recess 624 for allowing the brake camshaft 83 (see FIG. 5) to pass is provided in a part of the flange portion 623.
  • a flange portion may be provided on the rear edge 604 of the pedestal portion 60 so that the edge 613 and the flange portion 623 are continuous via the flange portion.
  • the left brake chamber bracket 7 having a shorter distance to the position of the top 37 of the dome 36 will be described with reference to FIGS. Note that the brake chamber bracket 7 is mainly described in a configuration different from that of the brake chamber bracket 6, and the description of the same configuration is omitted.
  • the brake chamber bracket 7 has a pedestal portion 70, a first leg portion 71, and a second leg portion 72.
  • the pedestal portion 70 is mounted with the brake chamber 8 (see FIG. 5).
  • the first leg portion 71 and the second leg portion 72 allow the pedestal portion 70 to be positioned above the position of the top portion 37 of the dome portion 36 and end in the axle direction. It is provided at the position on the part side (left side).
  • the outer peripheral edge of the pedestal portion 70 includes a front edge 701, a left edge 702, a right edge 703, and a rear edge 704.
  • the front edge 701 of the base part 70 is welded to the dome part 36.
  • the first leg 71 is provided on the right end edge 703 side of the pedestal portion 70. It has a front edge 711 that extends from the position above the position of the top portion 37 to the left vicinity of the top portion 37 along the dome portion 36 at the position of the peripheral portion 38 of the dome portion 36. A front edge 711 of the first leg portion 71 is welded to the dome portion 36.
  • the brake chamber bracket 7 has a distance to the position of the top portion 37 shorter than that of the right brake chamber bracket 6, and the right end edge 703 of the pedestal portion 70 is located above the position near the left of the top portion 37.
  • the leg portion 71 extends almost directly from the right end edge 703 side of the pedestal portion 70, and there is no need to provide the inclined portion 611 described above.
  • the first leg 71 has a substantially inverted triangular shape with the front edge 711 as one side.
  • One of the other two sides of the substantially inverted triangular shape is a side edge 712 along the right edge 703 of the pedestal portion 70, and the other side of the two sides is a side edge 712 from the lower end of the front edge 711. It is the edge 713 extended to the rear end.
  • the second leg portion 72 is provided on the left end edge 702 side of the pedestal portion 70.
  • the configuration of the second leg portion 72 is basically the same as that of the second leg portion 62. That is, the front edge 721 of the second leg portion 72 is outside the dome portion 36 and is welded to the rear wall 39 of the axle case 3.
  • the rear edge 722 of the second leg portion 72 is a flange portion 723 provided from the front edge 721 along the rear end of the left end edge 702 of the pedestal portion 70 and having a width of a predetermined length or more.
  • a concave portion 724 for passing the brake cam shaft 83 is provided in a part of the flange portion 723 (see FIG. 4).
  • a flange portion may be provided on the rear edge 704 of the pedestal portion 70, and the edge 713 and the flange portion 723 may be continuous via the flange portion.
  • FIG. 5 is a view of the drive axle 2 as seen from the rear of the vehicle.
  • the rear end 91 of the V rod 9 is connected to the suspension bracket 5.
  • the front end 92 of the V rod 9 is connected to the support bracket 12 of the vehicle body frame 1.
  • work spaces 4B for connecting the front end 92 of the V rod 9 to the support bracket 12 from the rear of the vehicle with bolts are provided.
  • a work space 4 ⁇ / b> A for connecting to the rear end 91 suspension bracket 5 of the V rod 9 with a bolt from the rear of the vehicle is provided at the center of the upper space 4.
  • Brake chambers 8 and 8 are provided by chamber brackets 6 and 7 at positions where the work space 4A is not blocked from the rear of the vehicle.
  • the brake chamber is adjusted by adjusting the leg lengths of the first leg portions 61 and 71 and the second leg portions 62 and 72 and by adjusting the inclination angle ⁇ of the pedestal portions 60 and 70 with respect to the horizontal plane. 8, 8 can be provided at a desired position with a higher ground clearance.
  • a hanger bracket 94 for supporting the end of the leaf spring 93 is welded to the upper surface of the end of the axle case 3.
  • a torque rod bracket 96 to which the rear end portion of the torque rod 95 is coupled is welded to the lower surface of the end portion of the axle case 3.
  • the brake chamber 8 is raised above the ground via the pedestal portions 60 and 70 by the first leg portions 61 and 71 and the second leg portions 62 and 72. Since the working space 4 can be provided at a higher position and not obstructed from the rear, the work chamber 4 is secured and the protective chamber is not provided, and damage to the brake chambers 8 and 8 is avoided. be able to.
  • the axle case 3 receives vertical input (force pushed vertically downward from a leaf spring (not shown)).
  • the dome part 36 deform
  • the first leg portions 61 and 71 are welded to the dome portion 36, and the second leg portions 62 and 72 are welded to the axle case 3 outside the dome portion 36, whereby the brake chamber bracket 6, 7 connects the dome portion 36 and the axle case 3 together.
  • the rigidity of the dome part 36 can be improved, the deformation
  • the position of the inclined portion 611 welded to the dome portion 36 (welding position) is about 50 mm to about 100 mm from the line in the R1 direction where the reaction force acts.
  • a force is generated that pulls in the R2 direction opposite to the R1 direction along the line in the R1 direction at the welding position relatively close. Also by this, the displacement and deformation of the pedestal portion 60 due to the reaction force can be suppressed.
  • the front edge 711 is welded to the dome portion 36, and the front edge 721 is welded to the outer wall 39, and the first edge portion 713 of the first leg portion 71 is the first. Since the rigidity of the leg part 71 is increased and the rigidity of the second leg part 72 is increased by the flange part 723 of the second leg part 72, the displacement and deformation of the base part 70 due to the reaction force can be suppressed. Further, as shown in FIG. 4, the position (welding position) of the welded portion of the front edge 711 welded to the dome portion 36 is about 50 mm to about 75 mm from the line in the direction in which the reaction force acts. A force that pulls in a direction opposite to the reaction force direction along the line of the reaction force direction is generated relatively close to the welding position. Also by this, the displacement and deformation of the pedestal portion 70 due to the reaction force can be suppressed.
  • the brake chamber bracket 6 and the like have been described as being welded to the axle case 3 of the drive axle 2 used for the rear axle of the two rear wheels.
  • the present invention is not limited to this.
  • the brake chamber bracket 6 or the like may be welded to the axle case 3 of the drive axle 2 used for the front axle of the rear wheel biaxial.
  • the present invention can be widely applied to drive axles such as trucks.

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vehicle Body Suspensions (AREA)

Abstract

Provided is a brake-chamber-bracket attachment structure with which damage to brake chambers can be avoided without providing protective covers. The brake-chamber-bracket attachment structure has a longitudinal shape. In the brake-chamber-bracket attachment structure, brake chamber brackets are welded to an axle case which is arranged such that the longitudinal direction thereof is set as the axle direction, and which has, provided to a central portion in the longitudinal direction, a dome portion which bulges substantially semispherically towards the rear of a vehicle. The brake chamber brackets are each provided with: a pedestal part to which a brake chamber is fitted; and a first leg part and a second leg part which extend from both ends of the pedestal part in the axle direction. The first leg parts and the second leg parts are welded to the axle case such that the pedestal parts are provided in positions located at the upper side of the position of a top portion of the dome portion, and at end sides in the axle direction.

Description

ブレーキチャンバーブラケットの取付構造およびドライブアクスルBrake chamber bracket mounting structure and drive axle
 本開示は、ブレーキチャンバーブラケットの取付構造およびドライブアクスルに関する。 This disclosure relates to a brake chamber bracket mounting structure and a drive axle.
 例えば、後車軸に対して車両後方の位置にブレーキチャンバーが設けられる。このような位置に設けられたブレーキチャンバーは、路面から比較的に近いため、車両の後方移動により、路面上の突起物がブレーキチャンバーに衝突するときがある。また、車両の走行中に小石がブレーキチャンバーにぶつかり、あるいは、泥がブレーキチャンバーにかかるときがある。これらの原因により、ブレーキチャンバーに損傷を与える。ブレーキチャンバーの損傷を防ぐために、保護カバーが設けられる。 For example, a brake chamber is provided at a position behind the vehicle with respect to the rear axle. Since the brake chamber provided at such a position is relatively close to the road surface, a protrusion on the road surface may collide with the brake chamber due to the rearward movement of the vehicle. In addition, pebbles may hit the brake chamber while the vehicle is running, or mud may enter the brake chamber. These causes damage the brake chamber. A protective cover is provided to prevent damage to the brake chamber.
 後輪二軸の場合に使われる懸架方式の一つとして、例えばトラニオン式サスペンションが用いられる。トラニオン式サスペンションは、車軸の駆動力を確実に路面に伝えるのに適しており、荷重の耐久性に優れており、大型トラックなどに採用される。例えば、トラニオン式サスペンションは、車軸を車体フレームに連結するVロッドおよびトルクロッド、並びに、車軸の上下動を吸収するリーフスプリングを有する。 For example, a trunnion type suspension is used as one of the suspension systems used in the case of a rear wheel biaxial. The trunnion suspension is suitable for reliably transmitting the axle driving force to the road surface, has excellent load durability, and is used in large trucks. For example, the trunnion suspension has a V rod and a torque rod that connect the axle to the vehicle body frame, and a leaf spring that absorbs the vertical movement of the axle.
 後輪二軸におけるリアアクスルは、車両荷重を分担する役目と駆動力を車軸に伝達する役目を持つドライブアクスルと車両荷重を分担する役目のみを持つデッドアクスルに分けられる。例えば、二軸(前軸および後軸)に、ドライブアクスルが用いられる。また、前軸にドライブアクスルが用いられ、後軸にデッドアクスルが用いられる。 The rear axle on the two rear wheels is divided into a drive axle that has a role of sharing the vehicle load and a drive axle that has a role of transmitting the driving force to the axle, and a dead axle that has only the role of sharing the vehicle load. For example, a drive axle is used for two axes (front axis and rear axis). Also, a drive axle is used for the front axle and a dead axle is used for the rear axle.
 図1は、ドライブアクスル2のアクスルケース3を車両後方から見た図である。図1に示すように、アクスルケース3の長手方向の中央部に膨らみ部31が設けられる。一対の車体フレーム1,1間は、アクスルケース3の膨らみ部31の上方空間4になっている。 FIG. 1 is a view of the axle case 3 of the drive axle 2 as seen from the rear of the vehicle. As shown in FIG. 1, a bulging portion 31 is provided at the center portion in the longitudinal direction of the axle case 3. Between the pair of body frames 1, 1 is an upper space 4 of the bulging portion 31 of the axle case 3.
 例えば、特許文献1には、アクスルケース3の膨らみ部31の上面に、サスペンションブラケット5、サスペンションブラケット5の右側にブレーキチャンバーブラケット6、および、左側にブレーキチャンバーブラケット7をそれぞれ溶接したものが開示されている。 For example, Patent Document 1 discloses a suspension bracket 5, a brake chamber bracket 6 on the right side of the suspension bracket 5, and a brake chamber bracket 7 on the left side, which are welded to the upper surface of the bulging portion 31 of the axle case 3. ing.
 サスペンションブラケット5にはトラニオン式サスペンションのVロッド(図示せず)の後端部が連結され、Vロッドの前端部が一対の車体フレーム1,1側の支持ブラケット12,12に連結される。以下、一対の車体フレーム1間であって、アクスルケースの中央部の上方の空間を、部品の取付スペースとして見たとき上方空間4といい、部品の取付作業をする際の作業スペースとして見たとき作業空間4という。なお、一般的に、車体フレーム1の上方には、ベセルやベセルを昇降させる装置などが設けられるため、リアアクスルに関係する部品は設けられない。 The rear end of a V-rod (not shown) of a trunnion type suspension is connected to the suspension bracket 5, and the front end of the V-rod is connected to a pair of support brackets 12, 12 on the vehicle body frame 1, 1 side. Hereinafter, the space between the pair of body frames 1 and above the center portion of the axle case is referred to as an upper space 4 when viewed as a component mounting space, and is viewed as a work space when performing component mounting work. Sometimes called workspace 4. In general, the bezel, the device for raising and lowering the bezel, and the like are provided above the body frame 1, and thus no parts related to the rear axle are provided.
 上方空間4の中央部は、Vロッドの後端部をサスペンションブラケット5に連結する際の作業空間4Aとなる。また、上方空間4の両端部は、Vロッドの前端部を支持ブラケット12,12に連結する際の作業空間4Bとなる。 The central portion of the upper space 4 becomes a work space 4A when the rear end portion of the V rod is connected to the suspension bracket 5. Further, both end portions of the upper space 4 serve as a work space 4B when the front end portion of the V rod is connected to the support brackets 12 and 12.
日本国特開2010-100248号公報Japanese Unexamined Patent Publication No. 2010-1000024
 近年、製造コストや設計の自由度の観点から、車体フレーム1の形状を車両前後方向に沿ってストレートにする共に、一対の車体フレーム1間の幅を狭くすることが提案されている。これにより、上方空間4が狭くなる。また、より高荷重に耐え得る十分な剛性を確保するために、サスペンションブラケット5を大型にすることが提案され、これにより、上方空間4の中央部がサスペンションブラケット5で大きく占められる。上方空間4の中央部は、Vロッドの後端部をサスペンションブラケット5に連結する際の作業空間4Aでもある。さらに、Vロッドの前端部を車体フレーム1側の支持ブラケット12に連結する際の作業空間4Bを上方空間4の両端部に確保する必要もある。その結果、上方空間4の空きスペースがわずかとなり、アクスルケース3の上面に、サスペンションブラケット以外の部品を設けることができないという現状がある。 Recently, from the viewpoint of manufacturing cost and design freedom, it has been proposed to make the shape of the body frame 1 straight along the longitudinal direction of the vehicle and to narrow the width between the pair of body frames 1. Thereby, the upper space 4 becomes narrow. In order to ensure sufficient rigidity to withstand higher loads, it has been proposed to make the suspension bracket 5 large, and thereby the central portion of the upper space 4 is largely occupied by the suspension bracket 5. The central portion of the upper space 4 is also a work space 4 </ b> A when the rear end portion of the V rod is connected to the suspension bracket 5. Further, it is necessary to secure work spaces 4B at both ends of the upper space 4 when the front end portion of the V rod is connected to the support bracket 12 on the vehicle body frame 1 side. As a result, the empty space of the upper space 4 becomes very small, and there is a current situation that parts other than the suspension bracket cannot be provided on the upper surface of the axle case 3.
 保護カバーを設けず、ブレーキチャンバーの損傷を回避するために、ブレーキチャンバーを地上高の高い位置に設けることが好ましい。そのために、例えば、特許文献1に示すように、ブレーキチャンバーブラケットをアクスルケースの上面に設ければよいが、上述する現状により、アクスルケースの上面にブレーキチャンバーブラケットを設けることができないという問題点がある。 In order to avoid damage to the brake chamber without providing a protective cover, it is preferable to provide the brake chamber at a high position above the ground. Therefore, for example, as shown in Patent Document 1, the brake chamber bracket may be provided on the upper surface of the axle case. However, due to the above-described current situation, the brake chamber bracket cannot be provided on the upper surface of the axle case. is there.
 本開示は、作業空間を確保した上で、保護カバーを設けず、ブレーキチャンバーの損傷を回避することができるブレーキチャンバーブラケットの取付構造およびドライブアクスルを提供することにある。 This disclosure is to provide a brake chamber bracket mounting structure and a drive axle that can avoid damage to the brake chamber without providing a protective cover while securing a working space.
 本開示に係るブレーキチャンバーブラケットの取付構造は、
 長尺形状を有し、長尺方向を車軸方向として配置され、前記長尺方向の中央部に車両後方に略半球形に膨らむドーム部を備えたアクスルケースに、溶接されるブレーキチャンバーブラケットの取付構造において、
 前記ブレーキチャンバーブラケットは、
 ブレーキチャンバーが装着される台座部と、
 前記台座部における車軸方向の両端部から延ばされた第1脚部および第2脚部と、
 を有し、
 前記台座部を、前記ドーム部の頂部の位置に対し上側かつ車軸方向の端部側の位置に設けるように、前記第1脚部および前記第2脚部を前記アクスルケースに溶接する。
The brake chamber bracket mounting structure according to the present disclosure includes:
Installation of a brake chamber bracket to be welded to an axle case having a long shape, arranged in the longitudinal direction as an axle direction, and having a dome portion that swells in a substantially hemispherical shape at the rear of the vehicle at the center in the longitudinal direction In structure
The brake chamber bracket is
A pedestal to which the brake chamber is mounted;
A first leg and a second leg extending from both ends of the pedestal in the axle direction;
Have
The first leg portion and the second leg portion are welded to the axle case so that the pedestal portion is provided at a position on the upper side of the dome portion and on the end side in the axle direction.
 また、本開示に係るドライブアクスルは、
 長尺形状を有し、長尺方向における中央部に長尺方向とは直交する方向に略半球形に膨らむドーム部を備えたアクスルケースに、ブレーキチャンバーブラケットが溶接されたドライブアクスルにおいて、
 前記ブレーキチャンバーブラケットは、
 ブレーキチャンバーが装着される台座部と、
 前記台座部の長手方向における両端部から延ばされた第1脚部および第2脚部と、
 を有し、
 前記第1脚部を前記ドーム部に溶接するとともに、前記第2脚部を前記ドーム部の外側において前記アクスルケースに溶接する。
The drive axle according to the present disclosure is
In a drive axle in which a brake chamber bracket is welded to an axle case having a long shape and having a dome portion that swells in a substantially hemispherical shape in a direction perpendicular to the longitudinal direction at the center in the longitudinal direction,
The brake chamber bracket is
A pedestal to which the brake chamber is mounted;
A first leg and a second leg extending from both ends in the longitudinal direction of the pedestal;
Have
The first leg is welded to the dome, and the second leg is welded to the axle case outside the dome.
 本開示によれば、作業空間を確保した上で、保護カバーを設けず、ブレーキチャンバーの損傷を回避することができる。 According to the present disclosure, it is possible to avoid damage to the brake chamber without securing a protective cover while securing a work space.
図1は、従来のアクスルケースを後方から見た部分図である。FIG. 1 is a partial view of a conventional axle case as viewed from the rear. 図2は、本開示の実施の形態に係るアクスルケースを斜め後方から見た部分斜視図である。FIG. 2 is a partial perspective view of the axle case according to the embodiment of the present disclosure as viewed obliquely from the rear. 図3は、本開示の実施の形態に係るアクスルケースを車両後方から見た図である。FIG. 3 is a view of the axle case according to the embodiment of the present disclosure as viewed from the rear of the vehicle. 図4は、本開示の実施の形態に係るアクスルケースを車両側方から見た図である。FIG. 4 is a view of the axle case according to the embodiment of the present disclosure as viewed from the side of the vehicle. 図5は、本開示の実施の形態に係るドライブアクスルを車両後方から見た図である。FIG. 5 is a view of the drive axle according to the embodiment of the present disclosure as viewed from the rear of the vehicle.
 以下、本開示の実施の形態について、図面を参照しながら説明する。
 図2はアクスルケースを車両斜め後方から見た部分斜視図である。
Hereinafter, embodiments of the present disclosure will be described with reference to the drawings.
FIG. 2 is a partial perspective view of the axle case as seen from the obliquely rearward side of the vehicle.
 図2に示すように、ドライブアクスル2の本体であるアクスルケース3は、長尺の筒形状をしており、長尺方向の中央部に膨らみ部31を有し、膨らみ部31に差動ギアボックス(図示せず)を収納する歯車収容部32を有し、膨らみ部31の両側に配置された車輪のドライブシャフトを収納するシャフト収容部33を有する。歯車収容部32には、車両後方に開放された開口部(図示せず)が設けられる。膨らみ部31は、アクスルケース3の上面を上方に円弧状に湾曲させた上面湾曲部34と、アクスルケース3の下面を下方に円弧状に湾曲させた下面湾曲部35と、車両後方に略半球形に膨らむドーム部36と、を有する。ドーム部36は、歯車収容部32の開口部を車両後方から覆うように取り付けられた蓋である。 As shown in FIG. 2, the axle case 3 that is the main body of the drive axle 2 has a long cylindrical shape, and has a bulging portion 31 at the center in the longitudinal direction, and the bulging portion 31 has a differential gear. It has a gear housing portion 32 for housing a box (not shown), and a shaft housing portion 33 for housing the wheel drive shafts disposed on both sides of the bulge portion 31. The gear housing portion 32 is provided with an opening (not shown) that is opened to the rear of the vehicle. The bulging portion 31 includes an upper surface curved portion 34 in which the upper surface of the axle case 3 is curved upward in an arc shape, a lower surface curved portion 35 in which the lower surface of the axle case 3 is curved downward in an arc shape, and a substantially hemisphere at the rear of the vehicle. And a dome portion 36 that swells into a shape. The dome portion 36 is a lid attached so as to cover the opening portion of the gear housing portion 32 from the vehicle rear side.
 図3はアクスルケース3を車両後方から見た図である。図3に示すように、アクスルケース3は長尺方向を車軸方向にして配置される。上面湾曲部34にはサスペンションブラケット5が溶接される。これにより、上方空間4の中央部がサスペンションブラケット5で占められる。仮に、上方空間4の両端部、ここでは、上面湾曲部34の両側に何らかの部品を取り付けた場合、その部品の大きさに応じて、上方空間4の両端部が狭くなり、Vロッドの前端部を支持ブラケット12に連結する際の作業空間4Bも狭くなる。このため、上方空間4の両端部に取り付けられる部品は、大きさの制限を受ける。 FIG. 3 is a view of the axle case 3 as seen from the rear of the vehicle. As shown in FIG. 3, the axle case 3 is arranged with the longitudinal direction as the axle direction. The suspension bracket 5 is welded to the upper curved portion 34. Thereby, the central portion of the upper space 4 is occupied by the suspension bracket 5. If some parts are attached to both ends of the upper space 4, here, both sides of the upper curved portion 34, both ends of the upper space 4 become narrow according to the size of the parts, and the front end of the V rod The working space 4B when connecting to the support bracket 12 is also narrowed. For this reason, the parts attached to both ends of the upper space 4 are limited in size.
 本実施の形態では、ブレーキチャンバー8(図5参照)およびブレーキチャンバーブラケット6,7は、その大きさが制限を超えるため、上方空間4の両端部に設けることができない。つまり、ブレーキチャンバー8等は、上方空間4のいずれにも設けることができない。そこで、ブレーキチャンバー8等を上方空間4から車両後方に離れた位置に設けることが考えられる。ただし、単に、ブレーキチャンバー8等を上方空間4の車両後方の位置に設けると、作業空間4を車両後方から遮るおそれがあるため、ブレーキチャンバー8等の地上高の位置および車軸方向の位置に配慮する必要がある。 In the present embodiment, the brake chamber 8 (see FIG. 5) and the brake chamber brackets 6 and 7 cannot be provided at both ends of the upper space 4 because the size exceeds the limit. That is, the brake chamber 8 or the like cannot be provided in any of the upper spaces 4. Therefore, it is conceivable to provide the brake chamber 8 and the like at a position away from the upper space 4 toward the rear of the vehicle. However, if the brake chamber 8 or the like is simply provided at the position behind the vehicle in the upper space 4, the work space 4 may be blocked from the rear of the vehicle. There is a need to.
 図3に示すように、車軸方向の中心位置41と上方空間4の中心位置とは一致している。一方、車軸方向の中心位置41から左方向に長さLずれた位置に差動ギアボックスが配置される。このため、上面湾曲部34、下面湾曲部35、およびドーム部36は、中心位置41から左方向に長さLずれた位置に設けられる。 As shown in FIG. 3, the center position 41 in the axle direction coincides with the center position of the upper space 4. On the other hand, the differential gearbox is disposed at a position shifted by a length L in the left direction from the center position 41 in the axle direction. For this reason, the upper surface curved portion 34, the lower surface curved portion 35, and the dome portion 36 are provided at positions shifted from the center position 41 by the length L in the left direction.
 中心位置41の右側の位置にブレーキチャンバーブラケット6が設けられる。中心位置41の左側の位置にブレーキチャンバーブラケット7が設けられる。ブレーキチャンバーブラケット6の貫通穴605の中心位置605a(図4参照)から中心位置41までの距離は、ブレーキチャンバーブラケット7の貫通穴705の中心位置705a(図4参照)から中心位置41までの距離と等しい。貫通穴605,705は、ブレーキチャンバー8のプッシュロッド81(図4参照)が通る穴である。ドーム部36が中心位置41から左方向に長さLずれた位置に設けられるため、ドーム部36の頂部37の位置までの距離は、右側のブレーキチャンバーブラケット6の貫通穴605の中心位置605a(図4参照)からの方が左側のブレーキチャンバーブラケット7の貫通穴705の中心位置705a(図4参照)からの方より長い。ここで、頂部37とは、ドーム部36において、開口部を平面で塞いだとき、その平面から最も遠い距離にある位置およびその近傍をいう。 Brake chamber bracket 6 is provided on the right side of center position 41. The brake chamber bracket 7 is provided at a position on the left side of the center position 41. The distance from the center position 605a (see FIG. 4) of the through hole 605 of the brake chamber bracket 6 to the center position 41 is the distance from the center position 705a (see FIG. 4) of the through hole 705 of the brake chamber bracket 7 to the center position 41. Is equal to The through holes 605 and 705 are holes through which the push rod 81 (see FIG. 4) of the brake chamber 8 passes. Since the dome portion 36 is provided at a position shifted by a length L in the left direction from the center position 41, the distance to the position of the top portion 37 of the dome portion 36 is the center position 605a of the through hole 605 of the right brake chamber bracket 6 ( 4) is longer than the direction from the center position 705a (see FIG. 4) of the through hole 705 of the left brake chamber bracket 7. Here, the top portion 37 refers to a position at the farthest distance from the plane and its vicinity in the dome portion 36 when the opening is closed with a plane.
 先ず、右側のブレーキチャンバーブラケット6について図2から図4を参照して説明し、続いて、左側のブレーキチャンバーブラケット7について説明する。 First, the right brake chamber bracket 6 will be described with reference to FIGS. 2 to 4, and then the left brake chamber bracket 7 will be described.
 図3に示すように、ブレーキチャンバーブラケット6は、台座部60と第1脚部61と第2脚部62とを有する。台座部60、第1脚部61および第2脚部62は、例えば、所定厚のスチール製平板にピアス、トリム、曲げなどのプレス加工をすることより一体的に成形される。 As shown in FIG. 3, the brake chamber bracket 6 has a pedestal portion 60, a first leg portion 61, and a second leg portion 62. The pedestal 60, the first leg 61, and the second leg 62 are integrally formed by, for example, pressing a piercing, trimming, bending or the like on a steel flat plate having a predetermined thickness.
 台座部60は、ブレーキチャンバー8(図5参照)が装着されるもので、第1脚部61と第2脚部62とにより、ドーム部36の頂部37の位置に対し上側かつ車軸方向の端部側(右側)の位置に設けられる。車軸から貫通穴605の中心位置605aまでの高さは、150[mm]から210[mm]であることが好ましく、さらに、170[mm]から190[mm]であることが好ましい。ここで、150[mm]以上としたのは、150[mm]未満では、ブレーキチャンバー8の取付位置が下がってしまい、ブレーキチャンバー8を地上高のより高い位置に配置することに反するためである。200[mm]以下としたのは、200[mm]を超えると、作業空間4をブレーキチャンバー8が車両後方から遮るようになるためである。なお、貫通穴605の中心位置605aをブレーキチャンバー8の「取付位置」という場合がある。 The pedestal portion 60 is mounted with the brake chamber 8 (see FIG. 5). The first leg portion 61 and the second leg portion 62 allow the pedestal portion 60 to be located above the position of the top portion 37 of the dome portion 36 and end in the axle direction. It is provided at the position on the part side (right side). The height from the axle to the center position 605a of the through hole 605 is preferably 150 [mm] to 210 [mm], and more preferably 170 [mm] to 190 [mm]. Here, the reason why it is set to 150 [mm] or more is that if it is less than 150 [mm], the mounting position of the brake chamber 8 is lowered, which is contrary to disposing the brake chamber 8 at a higher position above the ground. . The reason why it is set to 200 [mm] or less is that when it exceeds 200 [mm], the brake chamber 8 blocks the work space 4 from the rear of the vehicle. The central position 605a of the through hole 605 may be referred to as the “attachment position” of the brake chamber 8.
 図4は、アクスルケース3を側方から見た図である。手前側にブレーキチャンバーブラケット7が表わされ、奥側にブレーキチャンバーブラケット6が表されている。以下、ブレーキチャンバーブラケット6を代表して説明する。図4に示すように、台座部60は、車両後方に向かって斜め上方に傾斜している。台座部60の水平面に対する傾斜角度θは、0°~20°が好ましく、さらに、5°~15°が好ましい。ここで、傾斜角度θを0°以上としたのは、0°未満の傾斜角度θでは、ブレーキチャンバー8の取付位置が下がってしまい、ブレーキチャンバー8を地上高のより高い位置に配置することに反するためである。傾斜角度θを20°以下としたのは、20°を超える傾斜角度θでは、ブレーキチャンバー8の取付位置が高くなって、作業空間4をブレーキチャンバー8が車両後方から遮るようになるためである。 FIG. 4 is a view of the axle case 3 viewed from the side. A brake chamber bracket 7 is shown on the front side, and a brake chamber bracket 6 is shown on the back side. Hereinafter, the brake chamber bracket 6 will be described as a representative. As shown in FIG. 4, the pedestal portion 60 is inclined obliquely upward toward the rear of the vehicle. The inclination angle θ of the pedestal 60 with respect to the horizontal plane is preferably 0 ° to 20 °, and more preferably 5 ° to 15 °. Here, the inclination angle θ is set to 0 ° or more. When the inclination angle θ is less than 0 °, the mounting position of the brake chamber 8 is lowered, and the brake chamber 8 is disposed at a higher ground level. This is to go against it. The reason why the inclination angle θ is set to 20 ° or less is that when the inclination angle θ exceeds 20 °, the mounting position of the brake chamber 8 becomes high, and the brake chamber 8 blocks the work space 4 from the rear of the vehicle. .
 台座部60の傾斜角度θと中心位置605aの高さを組み合わせることで、ブレーキチャンバー8を所望の位置に設けることができる。例えば、傾斜角度θが20°のとき、中心位置605aの高さを210[mm]とし、傾斜角度θが10°のとき、中心位置605aの高さを180[mm]とし、傾斜角度θが0°のとき、中心位置605aの高さを150[mm]とすることで、ブレーキチャンバー8を所望の位置に設ける。 The brake chamber 8 can be provided at a desired position by combining the inclination angle θ of the pedestal 60 and the height of the center position 605a. For example, when the inclination angle θ is 20 °, the height of the central position 605a is 210 [mm], and when the inclination angle θ is 10 °, the height of the central position 605a is 180 [mm], and the inclination angle θ is When the angle is 0 °, the brake chamber 8 is provided at a desired position by setting the height of the center position 605a to 150 [mm].
 図4に示すように、ブレーキチャンバー8のプッシュロッド81がA1方向に所定のストロークで作動すると、スラックアジャスタ82がブレーキカムシャフト83回りにA2方向に回転する。これにより、ブレーキカムシャフト83の回転力がブレーキ部に伝わり、制動力を発生させる。 As shown in FIG. 4, when the push rod 81 of the brake chamber 8 is operated with a predetermined stroke in the A1 direction, the slack adjuster 82 rotates around the brake cam shaft 83 in the A2 direction. As a result, the rotational force of the brake camshaft 83 is transmitted to the brake portion, and a braking force is generated.
 図2に示すように、台座部60の外周縁は、前縁601、左端縁602、右端縁603、および、後縁604からなる。 As shown in FIG. 2, the outer peripheral edge of the pedestal portion 60 includes a front edge 601, a left end edge 602, a right end edge 603, and a rear edge 604.
 台座部60の前縁601がドーム部36の外側においてアクスルケース3の後壁39に溶接される。台座部60の左端縁602側に第1脚部61が設けられる。台座部60の右端縁603側に第2脚部62が設けられる。 The front edge 601 of the base part 60 is welded to the rear wall 39 of the axle case 3 outside the dome part 36. A first leg portion 61 is provided on the left end edge 602 side of the pedestal portion 60. A second leg portion 62 is provided on the right end edge 603 side of the pedestal portion 60.
 先ず、第1脚部61について説明する。第1脚部61は、ドーム部36の周縁部38の位置であって、頂部37の位置に対し上側かつ車軸方向の端部側の位置(図2に示す台座部60の左端縁602の位置)からドーム部36に沿って頂部37の右近傍位置に延ばされた傾斜部611を有する。傾斜部611がドーム部36に溶接される。 First, the first leg 61 will be described. The first leg portion 61 is a position of the peripheral portion 38 of the dome portion 36 and is a position on the upper side and the end side in the axle direction with respect to the position of the top portion 37 (the position of the left end edge 602 of the pedestal portion 60 shown in FIG. 2). ) To the right vicinity of the top portion 37 along the dome portion 36. The inclined portion 611 is welded to the dome portion 36.
 図2および図3に示すように、傾斜部611を台座部60の左端縁602から斜め下方の位置(頂部37の右近傍位置)に延ばすことで、溶接長を十分に確保することができる。また、仮に、傾斜部611を設けない場合、例えば、台座部60の左端縁602を頂部37の上方に位置するように、台座部60の左端縁602と右端縁603との間の幅を広げると、ブレーキチャンバーブラケット6の重量を増加させてしまう。これに対し、本実施の形態のように、傾斜部611を設けることで、ブレーキチャンバーブラケット6を軽量化することができる。 As shown in FIGS. 2 and 3, by extending the inclined portion 611 from the left end edge 602 of the pedestal portion 60 to a position obliquely below (a position near the right of the top portion 37), a sufficient welding length can be secured. If the inclined portion 611 is not provided, for example, the width between the left end edge 602 and the right end edge 603 of the pedestal portion 60 is widened so that the left end edge 602 of the pedestal portion 60 is positioned above the top portion 37. As a result, the weight of the brake chamber bracket 6 is increased. On the other hand, the brake chamber bracket 6 can be reduced in weight by providing the inclined portion 611 as in the present embodiment.
 さらに、第1脚部61に傾斜部611を設けることで、第1脚部61と、左側のブレーキチャンバーブラケット7の第1脚部71(後述する)との間に十分な空間ができ、傾斜部611をドーム部36に溶接し、また、第1脚部71の前縁711をドーム部36に溶接するときに、両者間に十分な空間ができているため、溶接作業をし易くすることができる。 Furthermore, by providing the inclined portion 611 on the first leg portion 61, a sufficient space is formed between the first leg portion 61 and the first leg portion 71 (described later) of the left brake chamber bracket 7. When the part 611 is welded to the dome part 36 and the front edge 711 of the first leg part 71 is welded to the dome part 36, a sufficient space is formed between the two parts, so that the welding operation is facilitated. Can do.
 第1脚部61は、傾斜部611を一辺とする略逆三角形状を有する。略逆三角形状の他の二辺のうちの一辺は、台座部60の左端縁602に沿った辺縁612であり、二辺のうちの他の一辺は、傾斜部611の下端から辺縁612の後端に延ばされた辺縁613である。第1脚部61を略逆三角形状とし、その一辺を傾斜部611とすることにより、溶接長を十分に確保することができるとともに、軽量化を図ることができる。 The first leg portion 61 has a substantially inverted triangular shape with the inclined portion 611 as one side. One of the other two sides of the substantially inverted triangular shape is a side edge 612 along the left end edge 602 of the pedestal portion 60, and the other side of the two sides is the side edge 612 from the lower end of the inclined portion 611. It is the edge 613 extended to the rear end. By making the 1st leg part 61 into a substantially inverted triangle shape and making the one side into the inclined part 611, while being able to ensure weld length enough, weight reduction can be achieved.
 次に、第2脚部62について説明する。第2脚部62は、台座部60の右端縁603側に設けられる。第2脚部62の前縁621は、ドーム部36の外側にあってアクスルケース3の後壁39に溶接される。第2脚部62の後縁622は、前縁621から台座部60の右端縁603の後端に沿って設けられ、所定長以上の幅を有するフランジ部623である。フランジ部623の一部にはブレーキカムシャフト83(図5参照)を通すための凹部624が設けられる。なお、ブレーキチャンバーブラケット6の剛性を上げるために、台座部60の後縁604にフランジ部を設け、フランジ部を介して辺縁613とフランジ部623とが連続するようにしてもよい。 Next, the second leg 62 will be described. The second leg portion 62 is provided on the right end edge 603 side of the pedestal portion 60. A front edge 621 of the second leg portion 62 is outside the dome portion 36 and is welded to the rear wall 39 of the axle case 3. The rear edge 622 of the second leg portion 62 is a flange portion 623 provided from the front edge 621 along the rear end of the right end edge 603 of the pedestal portion 60 and having a width of a predetermined length or more. A recess 624 for allowing the brake camshaft 83 (see FIG. 5) to pass is provided in a part of the flange portion 623. In order to increase the rigidity of the brake chamber bracket 6, a flange portion may be provided on the rear edge 604 of the pedestal portion 60 so that the edge 613 and the flange portion 623 are continuous via the flange portion.
 次に、ドーム部36の頂部37の位置までの距離が短い方の左側のブレーキチャンバーブラケット7について図2から図4を参照して説明する。なお、ブレーキチャンバーブラケット7については、ブレーキチャンバーブラケット6と異なる構成を主に説明し、同じ構成の説明を省略する。 Next, the left brake chamber bracket 7 having a shorter distance to the position of the top 37 of the dome 36 will be described with reference to FIGS. Note that the brake chamber bracket 7 is mainly described in a configuration different from that of the brake chamber bracket 6, and the description of the same configuration is omitted.
 ブレーキチャンバーブラケット7は、台座部70と第1脚部71と第2脚部72とを有する。 The brake chamber bracket 7 has a pedestal portion 70, a first leg portion 71, and a second leg portion 72.
 台座部70は、ブレーキチャンバー8(図5参照)が装着されるもので、第1脚部71と第2脚部72とにより、ドーム部36の頂部37の位置に対し上側かつ車軸方向の端部側(左側)の位置に設けられる。 The pedestal portion 70 is mounted with the brake chamber 8 (see FIG. 5). The first leg portion 71 and the second leg portion 72 allow the pedestal portion 70 to be positioned above the position of the top portion 37 of the dome portion 36 and end in the axle direction. It is provided at the position on the part side (left side).
 台座部70の外周縁は、前縁701、左端縁702、右端縁703、および、後縁704からなる。台座部70の前縁701がドーム部36に溶接される。 The outer peripheral edge of the pedestal portion 70 includes a front edge 701, a left edge 702, a right edge 703, and a rear edge 704. The front edge 701 of the base part 70 is welded to the dome part 36.
 先ず、第1脚部71について説明する。第1脚部71は、台座部70の右端縁703側に設けられる。ドーム部36の周縁部38の位置であって、頂部37の位置に対し上側の位置からドーム部36に沿って頂部37の左近傍位置に延ばされた前縁711を有する。第1脚部71の前縁711がドーム部36に溶接される。なお、ブレーキチャンバーブラケット7は、頂部37の位置までの距離が右側のブレーキチャンバーブラケット6より短く、台座部70の右端縁703が頂部37の左近傍位置の上方に位置しているため、第1脚部71は、台座部70の右端縁703側からほぼ真下に延ばされ、前述する傾斜部611のようなものを設ける必要がない。 First, the first leg 71 will be described. The first leg portion 71 is provided on the right end edge 703 side of the pedestal portion 70. It has a front edge 711 that extends from the position above the position of the top portion 37 to the left vicinity of the top portion 37 along the dome portion 36 at the position of the peripheral portion 38 of the dome portion 36. A front edge 711 of the first leg portion 71 is welded to the dome portion 36. The brake chamber bracket 7 has a distance to the position of the top portion 37 shorter than that of the right brake chamber bracket 6, and the right end edge 703 of the pedestal portion 70 is located above the position near the left of the top portion 37. The leg portion 71 extends almost directly from the right end edge 703 side of the pedestal portion 70, and there is no need to provide the inclined portion 611 described above.
 第1脚部71は、前縁711を一辺とする略逆三角形状を有する。略逆三角形状の他の二辺のうちの一辺は、台座部70の右端縁703に沿った辺縁712であり、二辺のうちの他の一辺は、前縁711の下端から辺縁712の後端に延ばされた辺縁713である。 The first leg 71 has a substantially inverted triangular shape with the front edge 711 as one side. One of the other two sides of the substantially inverted triangular shape is a side edge 712 along the right edge 703 of the pedestal portion 70, and the other side of the two sides is a side edge 712 from the lower end of the front edge 711. It is the edge 713 extended to the rear end.
 次に、第2脚部72について図2から図4を参照して説明する。第2脚部72は、台座部70の左端縁702側に設けられる。第2脚部72の構成は、第2脚部62と基本的に同じである。すなわち、第2脚部72の前縁721は、ドーム部36の外側にあってアクスルケース3の後壁39に溶接される。第2脚部72の後縁722は、前縁721から台座部70の左端縁702の後端に沿って設けられ、所定長以上の幅を有するフランジ部723である。フランジ部723の一部にはブレーキカムシャフト83を通すための凹部724が設けられる(図4参照)。なお、ブレーキチャンバーブラケット7の剛性を上げるため、台座部70の後縁704にフランジ部を設け、フランジ部を介して辺縁713とフランジ部723とが連続するようにしてもよい。 Next, the second leg portion 72 will be described with reference to FIGS. The second leg portion 72 is provided on the left end edge 702 side of the pedestal portion 70. The configuration of the second leg portion 72 is basically the same as that of the second leg portion 62. That is, the front edge 721 of the second leg portion 72 is outside the dome portion 36 and is welded to the rear wall 39 of the axle case 3. The rear edge 722 of the second leg portion 72 is a flange portion 723 provided from the front edge 721 along the rear end of the left end edge 702 of the pedestal portion 70 and having a width of a predetermined length or more. A concave portion 724 for passing the brake cam shaft 83 is provided in a part of the flange portion 723 (see FIG. 4). In order to increase the rigidity of the brake chamber bracket 7, a flange portion may be provided on the rear edge 704 of the pedestal portion 70, and the edge 713 and the flange portion 723 may be continuous via the flange portion.
 次に、アクスルケース3に組み付けられる他の部品について図5を参照して説明する。図5は、ドライブアクスル2を車両後方から見た図である。 Next, other parts assembled to the axle case 3 will be described with reference to FIG. FIG. 5 is a view of the drive axle 2 as seen from the rear of the vehicle.
 図5に示すように、Vロッド9の後端部91がサスペンションブラケット5に連結される。Vロッド9の前端部92が車体フレーム1の支持ブラケット12に連結される。一対の車体フレーム1の間の上方空間4の両端部には、Vロッド9の前端部92を支持ブラケット12に車両後方からボルトで連結するための作業空間4Bが設けられる。また、上方空間4の中央部には、Vロッド9の後端部91サスペンションブラケット5に車両後方からボルトで連結するための作業空間4Aが設けられる。作業空間4Aを車両後方から遮らない位置にブレーキチャンバー8,8がチャンバーブラケット6,7により設けられる。 As shown in FIG. 5, the rear end 91 of the V rod 9 is connected to the suspension bracket 5. The front end 92 of the V rod 9 is connected to the support bracket 12 of the vehicle body frame 1. At both ends of the upper space 4 between the pair of body frames 1, work spaces 4B for connecting the front end 92 of the V rod 9 to the support bracket 12 from the rear of the vehicle with bolts are provided. A work space 4 </ b> A for connecting to the rear end 91 suspension bracket 5 of the V rod 9 with a bolt from the rear of the vehicle is provided at the center of the upper space 4. Brake chambers 8 and 8 are provided by chamber brackets 6 and 7 at positions where the work space 4A is not blocked from the rear of the vehicle.
 この構成によれば、第1脚部61,71、第2脚部62,72の脚の長さの調整により、また、台座部60,70の水平面に対する傾斜角度θの調整などにより、ブレーキチャンバー8,8を地上高のより高い所望の位置に設けることができる。 According to this configuration, the brake chamber is adjusted by adjusting the leg lengths of the first leg portions 61 and 71 and the second leg portions 62 and 72 and by adjusting the inclination angle θ of the pedestal portions 60 and 70 with respect to the horizontal plane. 8, 8 can be provided at a desired position with a higher ground clearance.
 アクスルケース3の端部の上面には、リーフスプリング93の端部を支えるためのハンガーブラケット94が溶接される。アクスルケース3の端部の下面には、トルクロッド95の後端部が連結されるトルクロッドブラケット96が溶接される。 A hanger bracket 94 for supporting the end of the leaf spring 93 is welded to the upper surface of the end of the axle case 3. A torque rod bracket 96 to which the rear end portion of the torque rod 95 is coupled is welded to the lower surface of the end portion of the axle case 3.
 本実施の形態に係るブレーキチャンバーブラケット6,7の取付構造によれば、第1脚部61,71、第2脚部62,72により台座部60,70を介してブレーキチャンバー8を地上高のより高い位置に、かつ、作業空間4を後方から遮らない位置に設けることができるため、作業空間4を確保して上で、保護カバーを設けずに、ブレーキチャンバー8,8の損傷を回避することができる。 According to the mounting structure of the brake chamber brackets 6 and 7 according to the present embodiment, the brake chamber 8 is raised above the ground via the pedestal portions 60 and 70 by the first leg portions 61 and 71 and the second leg portions 62 and 72. Since the working space 4 can be provided at a higher position and not obstructed from the rear, the work chamber 4 is secured and the protective chamber is not provided, and damage to the brake chambers 8 and 8 is avoided. be able to.
 また、アクスルケース3は上下入力(リーフスプリング(図示略)から鉛直下方に押される力)を受ける。これにより、ドーム部36が変形し、ドーム部36とアクスルケース3とを溶接している溶接部に亀裂が発生するおそれがある。本実施の形態では、第1脚部61,71をドーム部36に溶接するとともに、第2脚部62,72をドーム部36の外側においてアクスルケース3に溶接することにより、ブレーキチャンバーブラケット6,7によりドーム部36とアクスルケース3とがつながれる。これにより、ドーム部36の剛性を向上させることができ、ドーム部36の変形を抑え、溶接部に亀裂が発生するのを防止することができる。 Also, the axle case 3 receives vertical input (force pushed vertically downward from a leaf spring (not shown)). Thereby, the dome part 36 deform | transforms and there exists a possibility that the crack may generate | occur | produce in the welding part which welds the dome part 36 and the axle case 3. FIG. In the present embodiment, the first leg portions 61 and 71 are welded to the dome portion 36, and the second leg portions 62 and 72 are welded to the axle case 3 outside the dome portion 36, whereby the brake chamber bracket 6, 7 connects the dome portion 36 and the axle case 3 together. Thereby, the rigidity of the dome part 36 can be improved, the deformation | transformation of the dome part 36 can be suppressed, and it can prevent that a crack generate | occur | produces in a welding part.
 また、図4に示すように、ブレーキチャンバー8のプッシュロッド81がA1方向に作動すると、台座部60にR1方向(面直方向)の反力がかかる。ここで、第1脚部61において、傾斜部611がドーム部36に溶接され、および、前縁621が外壁39に溶接されているため、並びに、第1脚部61の辺縁613により第1脚部61の剛性が高くなり、第2脚部62のフランジ部623により第2脚部62の剛性が高くなるため、反力による台座部60の変位、変形を抑えることができる。また、図4に示すように、ドーム部36に溶接された傾斜部611の溶接箇所の位置(溶接位置)は、反力が作用するR1方向の線からの距離が約50mmから約100mmであって、比較的近く、溶接位置にR1方向の線に沿ってR1方向とは反対のR2方向へ引っ張る力が生じる。これによっても、反力による台座部60の変位、変形を抑えることができる。 Further, as shown in FIG. 4, when the push rod 81 of the brake chamber 8 is operated in the A1 direction, a reaction force in the R1 direction (perpendicular direction) is applied to the pedestal portion 60. Here, in the first leg portion 61, the inclined portion 611 is welded to the dome portion 36, and the front edge 621 is welded to the outer wall 39. Since the rigidity of the leg part 61 is increased and the rigidity of the second leg part 62 is increased by the flange part 623 of the second leg part 62, the displacement and deformation of the pedestal part 60 due to the reaction force can be suppressed. Further, as shown in FIG. 4, the position of the inclined portion 611 welded to the dome portion 36 (welding position) is about 50 mm to about 100 mm from the line in the R1 direction where the reaction force acts. Thus, a force is generated that pulls in the R2 direction opposite to the R1 direction along the line in the R1 direction at the welding position relatively close. Also by this, the displacement and deformation of the pedestal portion 60 due to the reaction force can be suppressed.
 同様に、第1脚部71において、前縁711がドーム部36に溶接され、および、前縁721が外壁39に溶接されているため、並びに、第1脚部71の辺縁713により第1脚部71の剛性が高くなり、第2脚部72のフランジ部723により第2脚部72の剛性が高くなるため、反力による台座部70の変位、変形を抑えることができる。また、図4に示すように、ドーム部36に溶接された前縁711の溶接箇所の位置(溶接位置)は、反力が作用する方向の線からの距離が約50mmから約75mmであって、比較的近く、溶接位置に反力方向の線に沿って反力方向とは反対の方向へ引っ張る力が生じる。これによっても、反力による台座部70の変位、変形を抑えることができる。 Similarly, in the first leg portion 71, the front edge 711 is welded to the dome portion 36, and the front edge 721 is welded to the outer wall 39, and the first edge portion 713 of the first leg portion 71 is the first. Since the rigidity of the leg part 71 is increased and the rigidity of the second leg part 72 is increased by the flange part 723 of the second leg part 72, the displacement and deformation of the base part 70 due to the reaction force can be suppressed. Further, as shown in FIG. 4, the position (welding position) of the welded portion of the front edge 711 welded to the dome portion 36 is about 50 mm to about 75 mm from the line in the direction in which the reaction force acts. A force that pulls in a direction opposite to the reaction force direction along the line of the reaction force direction is generated relatively close to the welding position. Also by this, the displacement and deformation of the pedestal portion 70 due to the reaction force can be suppressed.
 なお、上記実施の形態では、ブレーキチャンバーブラケット6等を、後輪二軸の後軸に用いられたドライブアクスル2のアクスルケース3に溶接されるものとして説明したが、これに限らない。例えば、ブレーキチャンバーブラケット6等を、後輪二軸の前軸に用いられたドライブアクスル2のアクスルケース3に溶接されるものであってもよい。 In the above-described embodiment, the brake chamber bracket 6 and the like have been described as being welded to the axle case 3 of the drive axle 2 used for the rear axle of the two rear wheels. However, the present invention is not limited to this. For example, the brake chamber bracket 6 or the like may be welded to the axle case 3 of the drive axle 2 used for the front axle of the rear wheel biaxial.
 その他、上記実施の形態は、何れも本開示の実施するにあたっての具体化の一例を示したものに過ぎず、これらによって本開示の技術的範囲が限定的に解釈されてはならないものである。すなわち、本開示はその要旨、またはその主要な特徴から逸脱することなく、様々な形で実施することができる。 In addition, each of the above-described embodiments is merely an example of implementation in carrying out the present disclosure, and the technical scope of the present disclosure should not be interpreted in a limited manner. That is, the present disclosure can be implemented in various forms without departing from the gist or the main features thereof.
 本出願は、2015年11月9日付で出願された日本国特許出願(特願2015-219650)に基づくものであり、その内容はここに参照として取り込まれる。 This application is based on a Japanese patent application (Japanese Patent Application No. 2015-219650) filed on November 9, 2015, the contents of which are incorporated herein by reference.
 本発明は、トラック等のドライブアクスル等に広く適用することができる。 The present invention can be widely applied to drive axles such as trucks.
 1 車体フレーム
 2 ドライブアクスル
 3 アクスルケース
 4 上方空間
 5 サスペンションブラケット
 6,7 ブレーキチャンバーブラケット
 8 ブレーキチャンバー
 36 ドーム部
 37 頂部
 60,70 台座部
 61,71 第1脚部
 62,72 第2脚部
 611 傾斜部
DESCRIPTION OF SYMBOLS 1 Body frame 2 Drive axle 3 Axle case 4 Upper space 5 Suspension bracket 6,7 Brake chamber bracket 8 Brake chamber 36 Dome part 37 Top part 60,70 Base part 61,71 1st leg part 62,72 2nd leg part 611 inclination Part

Claims (5)

  1.  長尺形状を有し、長尺方向を車軸方向として配置され、前記長尺方向の中央部に車両後方に略半球形に膨らむドーム部を備えたアクスルケースに、溶接されるブレーキチャンバーブラケットの取付構造は
     溶接されるブレーキチャンバーブラケットを含み、前記ブレーキチャンバーブラケットは、
     ブレーキチャンバーが装着される台座部と、
     前記台座部における車軸方向の両端部から延ばされた第1脚部および第2脚部と、
     を有し、
     前記台座部を、前記ドーム部の頂部の位置に対し上側かつ車軸方向の端部側の位置に設けるように、前記第1脚部および前記第2脚部を前記アクスルケースに溶接する、
     ブレーキチャンバーブラケットの取付構造。
    Installation of a brake chamber bracket to be welded to an axle case having a long shape, arranged in the longitudinal direction as an axle direction, and having a dome portion that swells in a substantially hemispherical shape at the rear of the vehicle at the center in the longitudinal direction The structure includes a brake chamber bracket to be welded, the brake chamber bracket comprising:
    A pedestal to which the brake chamber is mounted;
    A first leg and a second leg extending from both ends of the pedestal in the axle direction;
    Have
    Welding the first leg portion and the second leg portion to the axle case so as to provide the pedestal portion at a position on the upper side of the dome portion and on the end side in the axle direction;
    Brake chamber bracket mounting structure.
  2.  前記第1脚部を、前記ドーム部に溶接し、
     前記第2脚部を、前記ドーム部の外側における前記アクスルケースに溶接する、請求項1に記載のブレーキチャンバーブラケットの取付構造。
    Welding the first leg to the dome;
    The brake chamber bracket mounting structure according to claim 1, wherein the second leg portion is welded to the axle case outside the dome portion.
  3.  前記第1脚部は、前記ドーム部の周縁部の位置であって、前記頂部の位置に対し上側かつ車軸方向の端部側の位置から前記ドーム部に沿って前記頂部の近傍位置に延ばされ、前記ドーム部に溶接される傾斜部を有する、請求項1に記載のブレーキチャンバーブラケットの取付構造。 The first leg portion is a position of a peripheral portion of the dome portion, and extends from a position on the upper side with respect to the position of the top portion and an end side in an axle direction to a position near the top portion along the dome portion. The brake chamber bracket mounting structure according to claim 1, further comprising an inclined portion welded to the dome portion.
  4.  前記第1脚部は、前記傾斜部を一辺とする略逆三角形状を有する、請求項3に記載のブレーキチャンバーブラケットの取付構造。 The brake chamber bracket mounting structure according to claim 3, wherein the first leg portion has a substantially inverted triangular shape with the inclined portion as one side.
  5.  長尺形状を有し、長尺方向における中央部に長尺方向とは直交する方向に略半球形に膨らむドーム部を備えたアクスルケースに、ブレーキチャンバーブラケットが溶接されたドライブアクスルは、
     ブレーキチャンバーブラケットを含み、前記ブレーキチャンバーブラケットは、
     ブレーキチャンバーが装着される台座部と、
     前記台座部の長手方向における両端部から延ばされた第1脚部および第2脚部と、
     を有し、
     前記第1脚部を前記ドーム部に溶接するとともに、前記第2脚部を前記ドーム部の外側において前記アクスルケースに溶接する、
     ドライブアクスル。
    A drive axle having a long shape and having a brake chamber bracket welded to an axle case having a dome portion that swells in a substantially hemispherical shape in a direction perpendicular to the longitudinal direction at the center in the longitudinal direction,
    Including a brake chamber bracket, the brake chamber bracket
    A pedestal to which the brake chamber is mounted;
    A first leg and a second leg extending from both ends in the longitudinal direction of the pedestal;
    Have
    Welding the first leg to the dome and welding the second leg to the axle case outside the dome;
    Drive axle.
PCT/JP2016/083175 2015-11-09 2016-11-09 Brake-chamber-bracket attachment structure, and drive axle WO2017082272A1 (en)

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JP2015219650A JP2017087934A (en) 2015-11-09 2015-11-09 Attachment structure of brake chamber bracket and drive axle
JP2015-219650 2015-11-09

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160046151A1 (en) * 2014-08-15 2016-02-18 Arvinmeritor Technology, Llc Axle Assembly Having a Bowl Cover
CN109383194A (en) * 2018-10-30 2019-02-26 汽解放汽车有限公司 A kind of Cam rest with bearing and positioning pin
CN109514310A (en) * 2019-01-28 2019-03-26 湖北三环车桥有限公司 Automobile gas chamber bracket fixation clamp tool
CN111907260A (en) * 2020-08-18 2020-11-10 三一专用汽车有限责任公司 Axle mechanism, frame mechanism and engineering vehicle

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JPH0167339U (en) * 1987-10-27 1989-04-28
US6240806B1 (en) * 1999-09-08 2001-06-05 The Boler Company Cam shaft support and enclosure assembly
JP2010100248A (en) * 2008-10-27 2010-05-06 Press Kogyo Co Ltd Bracket welding structure on axle case
US20120080573A1 (en) * 2010-09-30 2012-04-05 Hendrickson Usa, L.L.C. Brake system component axle mount
US20130334786A1 (en) * 2012-06-14 2013-12-19 Meritor Technology, Llc Axle assembly

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JPH0167339U (en) * 1987-10-27 1989-04-28
US6240806B1 (en) * 1999-09-08 2001-06-05 The Boler Company Cam shaft support and enclosure assembly
JP2010100248A (en) * 2008-10-27 2010-05-06 Press Kogyo Co Ltd Bracket welding structure on axle case
US20120080573A1 (en) * 2010-09-30 2012-04-05 Hendrickson Usa, L.L.C. Brake system component axle mount
US20130334786A1 (en) * 2012-06-14 2013-12-19 Meritor Technology, Llc Axle assembly

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160046151A1 (en) * 2014-08-15 2016-02-18 Arvinmeritor Technology, Llc Axle Assembly Having a Bowl Cover
US9944229B2 (en) * 2014-08-15 2018-04-17 Arvinmeritor Technology, Llc Axle assembly having a bowl cover
CN109383194A (en) * 2018-10-30 2019-02-26 汽解放汽车有限公司 A kind of Cam rest with bearing and positioning pin
CN109383194B (en) * 2018-10-30 2023-09-19 一汽解放汽车有限公司 Cam support with bearing and locating pin
CN109514310A (en) * 2019-01-28 2019-03-26 湖北三环车桥有限公司 Automobile gas chamber bracket fixation clamp tool
CN109514310B (en) * 2019-01-28 2023-08-18 湖北三环车桥有限公司 Automobile air chamber bracket fixing clamp
CN111907260A (en) * 2020-08-18 2020-11-10 三一专用汽车有限责任公司 Axle mechanism, frame mechanism and engineering vehicle

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