WO2017080096A1 - 透明软胶枕头及其材料和材料的制备方法 - Google Patents

透明软胶枕头及其材料和材料的制备方法 Download PDF

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Publication number
WO2017080096A1
WO2017080096A1 PCT/CN2016/000132 CN2016000132W WO2017080096A1 WO 2017080096 A1 WO2017080096 A1 WO 2017080096A1 CN 2016000132 W CN2016000132 W CN 2016000132W WO 2017080096 A1 WO2017080096 A1 WO 2017080096A1
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Prior art keywords
rubber
soft rubber
pillow
pillow body
soft
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PCT/CN2016/000132
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English (en)
French (fr)
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陈耀祥
陈嘉亮
陈嘉盛
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陈耀祥
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Publication of WO2017080096A1 publication Critical patent/WO2017080096A1/zh

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/10—Pillows
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes

Definitions

  • the invention relates to a transparent soft rubber pillow and a preparation method thereof.
  • Pillows are a kind of sleep tool. It is generally believed that pillows are fillers that people use for their sleep comfort. From the perspective of modern medical research, the human spine is a straight line from the front, but it has three physiologically curved curves on the side. In order to protect the normal physiological curvature of the neck and maintain normal physiological activities during sleep, pillows must be used for sleeping, and pillowcases are sometimes placed outside the pillows.
  • pillows are usually made of foamed materials, which makes the pillows light in weight and elastic.
  • a pillow has poor air permeability. If a plurality of permeable passages are used to solve the problem of gas permeability, the structure becomes very brittle and easily damaged. Therefore, in order to solve the problem of air permeability, the pillow should be protected from the structure easily, and the structure can only open a few large ventilation passages at most, and it is difficult to greatly improve the gas permeability.
  • the pillow is slower to return to the original shape after being pressed, which also makes the ventilation effect of the permeable passage relatively poor, and does not function well.
  • the weight of the pillow is very light, when the user sleeps, if the user turns over or changes posture, the pillow is easy to move, and the user's head cannot rest on the pillow, which seriously affects the user's sleep quality.
  • Soft rubber although elastic, has shortcomings such as poor air permeability and heavy weight, so it has never been used to make pillows.
  • the technical problem to be solved by the present invention is to provide a transparent soft rubber pillow which can effectively improve the breathability of the pillow and is not easily damaged, in view of the disadvantage of the poor permeability of the prior art transparent pillow.
  • the technical solutions adopted are as follows:
  • a transparent soft rubber pillow comprising: a soft rubber pillow body, the soft rubber
  • the top surface of the pillow body is provided with a plurality of venting passages, and the venting passages are distributed along the cross section of the soft pillow body.
  • the venting passage is covered with a top surface of the soft rubber pillow body.
  • the top end of the ventilation passage is located on the top surface of the soft pillow body, and the top end of the ventilation passage is provided with a shaping bracket.
  • the top end opening of the venting passage can be effectively prevented from being deformed and closed after being subjected to pressure, and the venting passage loses the function of venting.
  • the shape of the shaped bracket is "ten".
  • the shape of the shaped stent is "one".
  • At least one of the venting channels is provided with a volatile auxiliary drug device or a volatile auxiliary drug element.
  • the volatile auxiliary drug element is a volatilizable auxiliary drug layer that is sprayed onto the inner side wall of the venting channel.
  • the volatile auxiliary drug element is a volatile auxiliary drug mass mounted on the inner side wall of the venting channel.
  • the material components and the content of the soft rubber pillow body are: thermoplastic rubber; the weight is 200-700% white oil of the above thermoplastic rubber; the thermoplastic rubber is thermoplastic rubber SBS, thermoplastic rubber TPR , thermoplastic rubber SEBS, thermoplastic natural rubber or melt processed thermoplastic rubber.
  • the white oil is selected from at least one of No. 4, No. 5, No. 6, No. 7, No. 8, No. 10, No. 15, No. 20, No. 68 white oil.
  • the white oil is selected from at least one of No. 4, No. 5, No. 6, No. 7, No. 8, No. 10 and No. 15 white oil.
  • the white oil has a weight of 300 to 500% of the thermoplastic rubber.
  • a method for preparing a material of a soft rubber pillow body comprising the steps of:
  • Step 1 feeding the powdered or granular thermoplastic rubber into the container for kneading until the temperature of the thermoplastic rubber is 30-40 degrees;
  • Step 2 adding white oil to the thermoplastic rubber in the above container, kneading until the materials are uniformly mixed, so that the white oil penetrates into the thermoplastic rubber;
  • Step 3 Thermoplasticating through an extruder, then extruding and pelletizing at the head, that is, forming a granular soft rubber pillow body material.
  • the extruder may be a single-screw extruder or a twin-screw extruder, and the temperature of the feeding section of the screw of the extruder is 150-180 ° C, and the temperature of the compression section of the screw is 180 ° C. At 210 ° C, the melting temperature of the screw is 185 ° C to 225 ° C, and the temperature of the screw feeding section, the compression section and the melting section are sequentially increased.
  • the present invention has the advantages that since the pillow body is made of soft rubber, and the top surface of the soft rubber pillow body has a plurality of venting passages, the weight can be greatly controlled while the weight can be controlled at an appropriate level. Scope, and the soft rubber pillow body has good elasticity, and the speed of returning to the original shape is not fast when the pressure is not received; and the shaping bracket can prevent the top end opening of the venting passage from being deformed and closed after being subjected to pressure, thereby causing the venting passage to lose the function of venting; the soft rubber used
  • the material has high elasticity, thermoplasticity, good anti-aging performance and higher softness.
  • the pillow made of this material can effectively reduce the viscosity of the pillow, and a plurality of transparent passages can be conveniently arranged on the pillow through the injection molding process. Improve the breathability of the pillow. Due to the high elasticity of the material, the arrangement of the permeable passage does not cause the pillow to be easily deformed and damaged; since the material has good anti-aging properties, the pillow made of the material has a long service life. Because the pillow made of this material is soft and elastic, the pillow It is convenient to wash, can be washed by hand or washed by washing machine without causing deformation and damage of the pillow. The pillow after washing has less water content and is easy to be dried; the material does not contain harmful substances, and is safe to use; The pillow has a wide temperature range of -50 ° C to 80 ° C.
  • Embodiment 1 is a schematic structural view of Embodiment 1 of the present invention.
  • Figure 2 is a plan view of the embodiment 1 shown in Figure 1;
  • Figure 3 is a cross-sectional view taken along line A-A of Figure 2;
  • Figure 4 is a plan view of Embodiment 2 of the present invention.
  • Fig. 5 is a cross-sectional view taken along line B-B of Fig. 4;
  • the transparent soft rubber pillow in the embodiment includes a soft rubber pillow body 1.
  • the top surface of the soft rubber pillow body 1 is provided with a plurality of ventilation passages 2, and the ventilation passages 2 are along The cross section of the soft pillow body 1 is evenly distributed, and the venting passage 2 is covered with the top surface of the soft pillow body 1.
  • the top end opening of the venting passage 2 is located on the top surface of the soft rubber pillow body 1.
  • the top end of the venting passage 2 is provided with a styling bracket 3, and the styling bracket 3 is integrally formed with the soft rubber pillow body 1. In this way, it is possible to effectively prevent the top opening of the venting passage 2 from being deformed and closed after being subjected to pressure, thereby causing the venting passage 2 to lose the function of venting.
  • the shaped bracket 3 has a shape of "ten”.
  • a plurality of said venting channels 2 are provided with a volatile auxiliary drug element.
  • the volatile auxiliary drug element is a volatilizable auxiliary drug layer 4 sprayed on the inner side wall of the gas permeable channel 2.
  • the materials of the soft pillow body 1 are prepared in the following steps:
  • Step 1 1000 g of granular thermoplastic rubber SEBS is placed in a container for kneading until the temperature of the thermoplastic rubber is 30 degrees;
  • Step 2 adding 2000 g of No. 4 white oil to the thermoplastic rubber SEBS in the above container, kneading until the materials are uniformly mixed, so that the white oil penetrates into the thermoplastic rubber;
  • Step 3 hot mastication through an extruder, and then extruding and pelletizing in the machine head, that is, 3000 g of soft rubber pillow body 1 material is prepared, and the extruder adopts a twin-screw extruder, and the screw is supplied
  • the section temperature was 150 ° C
  • the compression section temperature of the screw was 180 ° C
  • the melting section temperature of the screw was 185 ° C.
  • thermoplastic rubber SEBS 1000 g No. 4 white oil 2000 g.
  • the soft pillow body 1 (transparent) is made of the material of the soft pillow body 1, and then processed, and finally a transparent soft pillow is obtained.
  • the transparent soft rubber pillow in this embodiment differs from the first embodiment in that:
  • the sizing bracket 3 extends from the top opening of the venting passage 2 to the bottom end opening of the venting passage 2.
  • the shape of the shaped bracket 3 is "1".
  • the volatile auxiliary drug element is a volatile auxiliary drug mass mounted on the inner side wall of the venting channel 2.
  • the outer side of the soft plastic pillow body 1 is covered with a pillowcase, which can make the user feel more comfortable and can prevent the soft plastic pillow body 1 from being stained.
  • the pillowcase is dirty, and it can be cleaned and replaced again or replaced with another pillowcase, which is very convenient and quick.
  • Step 1 1000 g of granular thermoplastic natural rubber is placed in a container for kneading until the temperature of the thermoplastic natural rubber is 40 degrees;
  • Step 2 adding 3000 g of No. 5 white oil to the thermoplastic natural rubber in the above container, kneading until the materials are uniformly mixed, so that the white oil penetrates into the thermoplastic natural rubber;
  • Step 3 Thermoplasticizing through an extruder, then extruding and pelletizing at the machine head, that is, preparing 4000 g of soft rubber pillow body 1 material, and the extruder adopts a single screw extruder, and the screw is supplied
  • the section temperature was 160 ° C
  • the compression section temperature of the screw was 190 ° C
  • the melting section temperature of the screw was 195 ° C.
  • the components of the 4000 g soft rubber pillow body 1 and the content thereof are: 1000 g of thermoplastic natural rubber and 3000 g of white oil No. 5.
  • venting passage 2 is distributed only in the middle of the top surface of the soft pillow body 1, and the distance between the top edge and any one of the venting passages 2 is greater than 1 cm.
  • the top end opening of the venting passage 2 has no shaped bracket 3.
  • Step 1 1000 g of powdered melt-processed thermoplastic rubber is placed in a container for kneading until the temperature of the melt-processed thermoplastic rubber is 35 degrees;
  • Step 2 adding 3500 g of No. 6 white oil to the melt-processed thermoplastic rubber in the above container, kneading until the materials are uniformly mixed, so that the white oil penetrates into the melt-processed thermoplastic rubber;
  • Step 3 Thermoplasticizing through an extruder, then extruding and pelletizing at the machine head, that is, preparing 4500 g of granular soft rubber pillow body 1 material, and the extruder adopts a single screw extruder, and the screw is supplied
  • the section temperature was 170 ° C
  • the compression section temperature of the screw was 200 ° C
  • the melting section temperature of the screw was 205 ° C.
  • the components of the material of the 4500g soft rubber pillow body 1 and the content thereof were: 1000 g of melt-processed thermoplastic rubber and 3500 g of No. 6 white oil.
  • the venting passage 2 is provided with a volatile auxiliary drug device, and the volatile auxiliary drug device is provided with a volatile auxiliary drug, and the user can supplement the volatile auxiliary drug.
  • Step 1 1000 g of powdered thermoplastic rubber SEBS is placed in a container for kneading until the temperature of the thermoplastic rubber SEBS is 38 degrees;
  • Step 2 adding 4000 g of No. 7 white oil to the thermoplastic rubber SEBS in the above container, kneading until the materials are uniformly mixed, so that the white oil penetrates into the thermoplastic rubber SEBS;
  • Step 3 hot mastication through an extruder, and then extruding and pelletizing at the machine head, that is, 5000 g of soft rubber pillow body 1 material is prepared, and the extruder adopts a single screw extruder.
  • the temperature of the feed section of the screw was 180 ° C
  • the temperature of the compression section of the screw was 210 ° C
  • the temperature of the melting section of the screw was 225 ° C.
  • thermoplastic rubber SEBS 1000 g No. 7 white oil 4000 g.
  • Step 1 1000 g of powdered thermoplastic rubber SBS is placed in a container for kneading until the temperature of the thermoplastic rubber SBS is 33 degrees;
  • Step 2 adding 4,500 g of white oil No. 10 to the thermoplastic rubber SBS in the above container, kneading until the materials are uniformly mixed, so that the white oil penetrates into the thermoplastic rubber SBS;
  • Step 3 hot mastication through an extruder, and then extruding and pelletizing at the machine head, that is, 5500 g of granular soft rubber pillow body 1 material is prepared, and the extruder adopts a single screw extruder, and the screw is supplied
  • the section temperature was 180 ° C
  • the compression section temperature of the screw was 210 ° C
  • the melting section temperature of the screw was 225 ° C.
  • thermoplastic rubber SBS 1000 g thermoplastic rubber SBS 1000 g
  • No. 10 white oil 4500 g thermoplastic rubber SBS 1000 g
  • Step 1 1000 g of powdered thermoplastic rubber SEBS is placed in a container for kneading until the temperature of the thermoplastic rubber SEBS is 34 degrees;
  • Step 2 adding 5000 g of white oil No. 15 to the thermoplastic rubber SEBS in the above container, kneading until the materials are uniformly mixed, so that the white oil penetrates into the thermoplastic rubber SEBS;
  • Step 3 Thermoplasticizing through an extruder, then extruding and pelletizing at the machine head, that is, making 6000 g of soft rubber pillow body 1 material, and the extruder adopts a single screw extruder, and the screw is supplied
  • the section temperature was 180 ° C
  • the compression section temperature of the screw was 210 ° C
  • the melting section temperature of the screw was 225 ° C.
  • thermoplastic rubber SEBS 1000 g thermoplastic rubber SEBS 1000 g
  • No. 15 white oil 5000 g thermoplastic rubber SEBS 1000 g
  • Step 1 1000 g of powdered thermoplastic rubber TPR is placed in a container for kneading until the temperature of the thermoplastic rubber TPR is 37 degrees;
  • Step 2 adding 4000 g of No. 20 white oil to the thermoplastic rubber TPR in the above container, kneading until the materials are uniformly mixed, so that the white oil penetrates into the thermoplastic rubber TPR;
  • Step 3 Thermoplasticizing through an extruder, then extruding and pelletizing at the machine head, that is, making 5000 g of granular soft rubber pillow body 1 material, and the extruder adopts a twin-screw extruder, and the screw is supplied
  • the section temperature was 170 ° C
  • the compression section temperature of the screw was 200 ° C
  • the melting section temperature of the screw was 215 ° C.
  • thermoplastic rubber TPR 1000 g thermoplastic rubber
  • No. 20 white oil 4000 g thermoplastic rubber
  • Step 1 1000 g of powdered thermoplastic rubber SEBS is placed in a container for kneading until the temperature of the thermoplastic rubber SEBS is 39 degrees;
  • Step 2 adding 3000 g of No. 68 white oil to the thermoplastic rubber SEBS in the above container, kneading until the materials are uniformly mixed, so that the white oil penetrates into the thermoplastic rubber SEBS;
  • Step 3 Thermoplasticizing through an extruder, then extruding and pelletizing at the machine head, that is, preparing 4000 g of soft rubber pillow body 1 material, and the extruder adopts a single screw extruder, and the screw is supplied
  • the section temperature was 180 ° C
  • the compression section temperature of the screw was 210 ° C
  • the melting section temperature of the screw was 225 ° C.
  • thermoplastic rubber SEBS 1000 g thermoplastic rubber SEBS 1000 g
  • No. 68 white oil 3000 g thermoplastic rubber SEBS 1000 g
  • thermoplastic rubber used may be substituted as long as the obtained material does not produce a substance harmful to the human body and has a desired softness, elasticity, thermoplasticity, and anti-aging property.
  • Step 1 1000 g of powdered thermoplastic rubber SEBS is placed in a container for kneading until the temperature of the thermoplastic rubber SEBS is 37 degrees;
  • Step 2 Add 7000 g of No. 8 white oil to the thermoplastic rubber SEBS in the above container, knead until the materials are uniformly mixed, so that the white oil penetrates into the thermoplastic rubber SEBS;
  • Step 3 hot mastication through an extruder, and then extruding and pelletizing at the machine head, that is, 8000 g of granular soft rubber pillow body 1 material is prepared, and the extruder adopts a single screw extruder, and the screw is supplied
  • the section temperature was 180 ° C
  • the compression section temperature of the screw was 200 ° C
  • the melting section temperature of the screw was 225 ° C.
  • thermoplastic rubber SEBS 1000 g thermoplastic rubber SEBS 1000 g
  • No. 8 white oil 7000 g thermoplastic rubber SEBS 1000 g
  • thermoplastic rubber used may be substituted as long as the obtained material does not produce a substance harmful to the human body and has a desired softness, elasticity, thermoplasticity, and anti-aging property.

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  • Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Otolaryngology (AREA)
  • Pulmonology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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Abstract

一种透明软胶枕头，包括软胶枕头本体（1），所述软胶枕头本体（1）的顶面开有多条透气通道（2），并且这些透气通道（2）沿着软胶枕头本体（1）的横截面分布。由于采用软胶制造枕头本体（1），而且软胶枕头本体（1）的顶面开有多条透气通道（2），因此在透气性大幅增强的同时，能够将重量控制在合适的范围，并且软胶枕头本体（1）的弹性好，不受到压力的时候恢复原形的速度快；而定型支架（3）能够避免透气通道（2）顶端开口受到压力后变形、闭合，导致透气通道（2）失去透气的功能；采用的软胶材料具有高弹性、热塑性、良好的防老化性能以及更高的柔软性；该材料不含对人体有害的物质，使用安全；用该材料制成的枕头温度适应范围大。

Description

透明软胶枕头及其材料和材料的制备方法 技术领域
本发明涉及一种透明软胶枕头及其材料和材料的制备方法。
背景技术
枕头，是一种睡眠工具。一般认为，枕头是人们为睡眠舒适而采用的填充物。从现代医学研究上认识，人体的脊柱，从正面看是一条直线，但侧面看是具有三个生理弯曲的曲线。为保护颈部的正常生理弯曲，维持人们睡眠时正常的生理活动，睡觉时须采用枕头，枕头外面有时还套有枕套。
目前，枕头通常采用发泡材料制造，这使得枕头的重量很轻，弹性比较好。但是，这种枕头透气性较差，如果采用开多个透透气通道的方式来解决透气性问题，则其结构就会变得很脆，容易损坏。因此，这种枕头，为了解决透气问题又要避免结构容易损坏，其结构最多只能开几个大透透气通道，难以大幅改善透气性。而且这种枕头使用时，被压后回复原有形状速度较慢，这也使得透透气通道换气效果较差，不能很好的起到作用。此外，由于上述这种枕头的重量很轻，因此使用者睡眠时，如果翻身或变换姿势，枕头容易移动，造成使用者头部无法枕着枕头，严重影响使用者的睡眠质量。
而软胶虽然弹性好，可是透气性很差、重量很重等缺点，因此从未有人将其用于制造枕头。
发明内容
本发明所要解决的技术问题是针对现有技术透明枕头的透气性较差的缺点，提供一种透明软胶枕头，这种透明软胶枕头能够有效改善枕头的透气性并且不容易损坏。采用的技术方案如下：
一种透明软胶枕头，其特征在于：包括软胶枕头本体，所述软胶 枕头本体的顶面开有多条透气通道，并且这些透气通道沿着软胶枕头本体的横截面分布。
较优的方案，所述透气通道布满软胶枕头本体的顶面。
较优的方案，所述透气通道顶端开口位于软胶枕头本体的顶面，所述透气通道顶端开口设有定型支架。这样，能够有效的防止透气通道顶端开口受到压力后变形、闭合，导致透气通道失去透气的功能。
较优的方案，所述定型支架的形状呈“十”字。
另一种方案，所述定型支架的形状呈“一”字。
较优的方案，至少一个所述透气通道内设有可挥发辅助药物装置或可挥发辅助药物元件。
一种方案，所述可挥发辅助药物元件为喷洒在透气通道内侧壁上的可挥发辅助药物层。
另一种方案，所述可挥发辅助药物元件为安装在透气通道内侧壁上的可挥发辅助药物块。
较优的方案，所述软胶枕头本体的材料各组分及其含量是：热塑性橡胶；重量为上述热塑性橡胶的200～700％的白油；所述热塑性橡胶是热塑性橡胶SBS、热塑性橡胶TPR、热塑性橡胶SEBS、热塑性天然橡胶或熔融加工型热塑性橡胶。
较优的方案，上述白油选用4号、5号、6号、7号、8号、10号、15号、20号、68号白油中的至少一种。
更优的方案，上述白油选用4号、5号、6号、7号、8号、10号、15号白油中的至少一种。
更优的方案，上述白油的重量为上述热塑性橡胶的300～500％。
一种软胶枕头本体的材料的制备方法，其特征是包括以下步骤：
步骤一：将粉状或粒状的热塑性橡胶送入容器里进行捏和，直到热塑性橡胶的温度为30-40度；
步骤二：向上述容器内的热塑性橡胶加入白油，捏和至各物料混合均匀，使白油渗透至热塑性橡胶中；
步骤三：通过挤出机热塑炼，然后挤出并在机头切粒成型，即制成粒状的软胶枕头本体材料。
更优的方案，所述挤出机可采用单螺杆挤出机或双螺杆挤出机，并且挤出机的螺杆的供料段温度为150～180℃，螺杆的压缩段温度为180℃～210℃，螺杆的熔融段温度为185℃～225℃，螺杆供料段、压缩段和熔融段的温度依次增高。
本发明对照现有技术的有益效果是，由于采用软胶制造枕头本体，而且软胶枕头本体的顶面开有多条透气通道，因此在透气性大幅增强的同时，能够将重量控制在合适的范围，并且软胶枕头本体的弹性好，不受到压力的时候恢复原形的速度快；而定型支架能够避免透气通道顶端开口受到压力后变形、闭合，导致透气通道失去透气的功能；采用的软胶材料具有高弹性、热塑性、良好的防老化性能以及更高的柔软性，用这种材料制造枕头，可以有效的降低枕头的粘度，可以通过注塑工艺方便地在枕头上设置多个透透气通道，改善枕头的透气性能，由于该材料具有高弹性，因此透透气通道的设置不会导致枕头易变形损坏；由于这种材料具有良好的防老化性能，因此采用由该材料制成的枕头使用寿命长；由于用该材料制成的枕头柔软并富有弹性，因此枕头清洗方便，可以随便用手揉洗或洗衣机清洗而不会引起枕头的变形损坏，清洗后的枕头含水量少，容易晒干；该材料不含对人体有害的物质，使用安全；用该材料制成的枕头温度适应范围大，为-50℃～80℃。
附图说明
图1是本发明实施例1的结构示意图；
图2是图1所示实施例1的俯视图；
图3是图2的A-A向剖视图；
图4是本发明实施例2的俯视图；
图5是图4的B-B向剖视图。
具体实施方式
实施例1
如图1-3所示，本实施例中的透明软胶枕头，包括软胶枕头本体1，所述软胶枕头本体1的顶面开有多条透气通道2，并且这些透气通道2沿着软胶枕头本体1的横截面均匀分布，并且所述透气通道2布满软胶枕头本体1的顶面。
所述透气通道2顶端开口位于软胶枕头本体1的顶面，所述透气通道2顶端开口设有定型支架3，并且定型支架3与软胶枕头本体1一体制成。这样，能够有效的防止透气通道2顶端开口受到压力后变形、闭合，导致透气通道2失去透气的功能。
较优的方案，所述定型支架3的形状呈“十”字。
多个所述透气通道2内设有可挥发辅助药物元件。
所述可挥发辅助药物元件为喷洒在透气通道2内侧壁上的可挥发辅助药物层4。
下面介绍一下透明软胶枕头制造过程：
首先，依次按以下工序制备软胶枕头本体1的材料：
步骤一：将1000克粒状的热塑性橡胶SEBS放入容器里进行捏和，直到热塑性橡胶的温度为30度；
步骤二：向上述容器内的热塑性橡胶SEBS加入2000克4号白油，捏和至各物料混合均匀，使白油渗透至热塑性橡胶中；
步骤三：通过挤出机热塑炼，然后挤出并在机头切粒成型，即制成3000克粒状的软胶枕头本体1材料，挤出机采用双螺杆挤出机，其螺杆的供料段温度为150℃，螺杆的压缩段温度为180℃，螺杆的熔融段温度为185℃。
所制得的3000克软胶枕头本体1材料的各组分及其含量为：热塑性橡胶SEBS1000克、4号白油2000克。
然后，用软胶枕头本体1材料制造软胶枕头本体1(透明的)，再进行加工，最后获得透明软胶枕头。
实施例2
如图4、5所示，本实施例中的透明软胶枕头与实施例1的区别在于：
所述定型支架3从透气通道2顶端开口延伸到透气通道2底端开口。这种设计的优点是透气通道2的强度更好，但是缺点是耗费的材料更多，重量更重，透气性有所降低。
所述定型支架3的形状呈“1”字。
所述可挥发辅助药物元件为安装在透气通道2内侧壁上的可挥发辅助药物块。
为了让使用者使用时更加舒适，软胶枕头本体1外侧罩上一个枕套，既可以让使用者使用者感觉更加舒适，又可以避免软胶枕头本体1被弄脏。而枕套脏了，可以清洗后再次罩上或更换另一个枕套，非常方便快捷。
、依次按以下工序制备软胶枕头本体1的材料：
步骤一：将1000克粒状的热塑性天然橡胶放入容器里进行捏和，直到热塑性天然橡胶的温度为40度；
步骤二：向上述容器内的热塑性天然橡胶加入3000克5号白油，捏和至各物料混合均匀，使白油渗透至热塑性天然橡胶中；
步骤三：通过挤出机热塑炼，然后挤出并在机头切粒成型，即制成4000克粒状的软胶枕头本体1材料，挤出机采用单螺杆挤出机，其螺杆的供料段温度为160℃，螺杆的压缩段温度为190℃，螺杆的熔融段温度为195℃。
所制得的4000克软胶枕头本体1材料的各组分及其含量为：热塑性天然橡胶1000克、5号白油3000克。
实施例3
本实施例中的透明软胶枕头与实施例1的区别在于：
所述透气通道2仅在软胶枕头本体1的顶面中部分布，顶面边缘与任意一个透气通道2的间距都大于1厘米。
所述透气通道2顶端开口没有定型支架3。
所述透气通道2内没有可挥发辅助药物装置或可挥发辅助药物元件。但是使用者可以根据需要喷洒药液。
依次按以下工序制备软胶枕头本体1材料：
步骤一：将1000克粉状的熔融加工型热塑性橡胶放入容器里进行捏和，直到熔融加工型热塑性橡胶的温度为35度；
步骤二：向上述容器内的熔融加工型热塑性橡胶加入3500克6号白油，捏和至各物料混合均匀，使白油渗透至熔融加工型热塑性橡胶中；
步骤三：通过挤出机热塑炼，然后挤出并在机头切粒成型，即制成4500克粒状的软胶枕头本体1材料，挤出机采用单螺杆挤出机，其螺杆的供料段温度为170℃，螺杆的压缩段温度为200℃，螺杆的熔融段温度为205℃。
所制得的4500克软胶枕头本体1材料的各组分及其含量为：熔融加工型热塑性橡胶1000克、6号白油3500克。
实施例4
本实施例中的透明软胶枕头与实施例1的区别在于：
所述透气通道2内设有可挥发辅助药物装置，可挥发辅助药物装置内放置有可挥发辅助药物，使用者可以补充可挥发辅助药物。
依次按以下工序制备一种软胶枕头本体1材料：
步骤一：将1000克粉状的热塑性橡胶SEBS放入容器里进行捏和，直到热塑性橡胶SEBS的温度为38度；
步骤二：向上述容器内的热塑性橡胶SEBS加入4000克7号白油，捏和至各物料混合均匀，使白油渗透至热塑性橡胶SEBS中；
步骤三：通过挤出机热塑炼，然后挤出并在机头切粒成型，即制成5000克粒状的软胶枕头本体1材料，挤出机采用单螺杆挤出机， 其螺杆的供料段温度为180℃，螺杆的压缩段温度为210℃，螺杆的熔融段温度为225℃。
所制得的5000克软胶枕头本体1材料的各组分及其含量为：热塑性橡胶SEBS 1000克、7号白油4000克。
实施例5
本实施例中的透明软胶枕头与实施例1的区别在于：
依次按以下工序制备一种软胶枕头本体1材料：
步骤一：将1000克粉状的热塑性橡胶SBS放入容器里进行捏和，直到热塑性橡胶SBS的温度为33度；
步骤二：向上述容器内的热塑性橡胶SBS加入4500克10号白油，捏和至各物料混合均匀，使白油渗透至热塑性橡胶SBS中；
步骤三：通过挤出机热塑炼，然后挤出并在机头切粒成型，即制成5500克粒状的软胶枕头本体1材料，挤出机采用单螺杆挤出机，其螺杆的供料段温度为180℃，螺杆的压缩段温度为210℃，螺杆的熔融段温度为225℃。
所制得的5500克软胶枕头本体1材料的各组分及其含量为：热塑性橡胶SBS1000克、10号白油4500克。
实施例6
本实施例中的透明软胶枕头与实施例1的区别在于：
依次按以下工序制备一种软胶枕头本体1材料：
步骤一：将1000克粉状的热塑性橡胶SEBS放入容器里进行捏和，直到热塑性橡胶SEBS的温度为34度；
步骤二：向上述容器内的热塑性橡胶SEBS加入5000克15号白油，捏和至各物料混合均匀，使白油渗透至热塑性橡胶SEBS中；
步骤三：通过挤出机热塑炼，然后挤出并在机头切粒成型，即制成6000克粒状的软胶枕头本体1材料，挤出机采用单螺杆挤出机，其螺杆的供料段温度为180℃，螺杆的压缩段温度为210℃，螺杆的熔融段温度为225℃。
所制得的6000克软胶枕头本体1材料的各组分及其含量为：热塑性橡胶SEBS 1000克、15号白油5000克。
实施例7
本实施例中的透明软胶枕头与实施例1的区别在于：
依次按以下工序制备一种软胶枕头本体1材料：
步骤一：将1000克粉状的热塑性橡胶TPR放入容器里进行捏和，直到热塑性橡胶TPR的温度为37度；
步骤二：向上述容器内的热塑性橡胶TPR加入4000克20号白油，捏和至各物料混合均匀，使白油渗透至热塑性橡胶TPR中；
步骤三：通过挤出机热塑炼，然后挤出并在机头切粒成型，即制成5000克粒状的软胶枕头本体1材料，挤出机采用双螺杆挤出机，其螺杆的供料段温度为170℃，螺杆的压缩段温度为200℃，螺杆的熔融段温度为215℃。
所制得的5000克软胶枕头本体1材料的各组分及其含量为：热塑性橡胶TPR 1000克、20号白油4000克。
实施例8
本实施例中的透明软胶枕头与实施例1的区别在于：
依次按以下工序制备一种软胶枕头本体1材料：
步骤一：将1000克粉状的热塑性橡胶SEBS放入容器里进行捏和，直到热塑性橡胶SEBS的温度为39度；
步骤二：向上述容器内的热塑性橡胶SEBS加入3000克68号白油，捏和至各物料混合均匀，使白油渗透至热塑性橡胶SEBS中；
步骤三：通过挤出机热塑炼，然后挤出并在机头切粒成型，即制成4000克粒状的软胶枕头本体1材料，挤出机采用单螺杆挤出机，其螺杆的供料段温度为180℃，螺杆的压缩段温度为210℃，螺杆的熔融段温度为225℃。
所制得的4000克软胶枕头本体1材料的各组分及其含量为：热塑性橡胶SEBS 1000克、68号白油3000克。
本发明中，所用的热塑性橡胶可以有替代品，只要制得的材料不会产生对人体有害的物质且具有符合要求的柔软性、弹性、热塑性、防老化性能即可。
实施例9
本实施例中的透明软胶枕头与实施例1的区别在于：
依次按以下工序制备一种软胶枕头本体1材料：
步骤一：将1000克粉状的热塑性橡胶SEBS放入容器里进行捏和，直到热塑性橡胶SEBS的温度为37度；
步骤二：向上述容器内的热塑性橡胶SEBS加入7000克8号白油，捏和至各物料混合均匀，使白油渗透至热塑性橡胶SEBS中；
步骤三：通过挤出机热塑炼，然后挤出并在机头切粒成型，即制成8000克粒状的软胶枕头本体1材料，挤出机采用单螺杆挤出机，其螺杆的供料段温度为180℃，螺杆的压缩段温度为200℃，螺杆的熔融段温度为225℃。
所制得的8000克软胶枕头本体1材料的各组分及其含量为：热塑性橡胶SEBS 1000克、8号白油7000克。
本发明中，所用的热塑性橡胶可以有替代品，只要制得的材料不会产生对人体有害的物质且具有符合要求的柔软性、弹性、热塑性、防老化性能即可。
此外，需要说明的是，本说明书中所描述的具体实施例，其各部分名称等可以不同，凡依本发明专利构思所述的构造、特征及原理所做的等效或简单变化，均包括于本发明专利的保护范围内。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，只要不偏离本发明的结构或者超越本权利要求书所定义的范围，均应属于本发明的保护范围。

Claims (10)

  1. 一种透明软胶枕头，其特征在于：包括软胶枕头本体，所述软胶枕头本体的顶面开有多条透气通道，并且这些透气通道沿着软胶枕头本体的横截面分布。
  2. 如权利要求1所述的透明软胶枕头，其特征在于：所述透气通道布满软胶枕头本体的顶面。
  3. 如权利要求1所述的透明软胶枕头，其特征在于：所述透气通道顶端开口位于软胶枕头本体的顶面，所述透气通道顶端开口设有定型支架。
  4. 如权利要求3所述的透明软胶枕头，其特征在于：所述定型支架的形状呈“十”字。
  5. 如权利要求3所述的透明软胶枕头，其特征在于：所述定型支架的形状呈“一”字。
  6. 如权利要求1所述的透明软胶枕头，其特征在于：至少一个所述透气通道内设有可挥发辅助药物装置或可挥发辅助药物元件。
  7. 如权利要求6所述的透明软胶枕头，其特征在于：所述可挥发药物元件为喷洒在透气通道内侧壁上的可挥发辅助药物层。
  8. 如权利要求6所述的透明软胶枕头，其特征在于：所述可挥发药物元件为安装在透气通道内侧壁上的可挥发辅助药物块。
  9. 如权利要求1-8所述的透明软胶枕头，其特征在于：所述软胶枕头本体的材料各组分及其含量是：热塑性橡胶；重量为上述热塑性橡胶的200～700％的白油；所述热塑性橡胶是热塑性橡胶SBS、热塑性橡胶SEBS、热塑性橡胶TPR、热塑性天然橡胶或熔融加工型热塑性橡胶。
  10. 一种如权利要求9所述的软胶枕头本体的材料的制备方法，其特征是包括以下步骤：
    步骤一：将粉状或粒状的热塑性橡胶送入容器里进行捏和，直 到热塑性橡胶的温度为30-40度；
    步骤二：向上述容器内的热塑性橡胶加入白油，捏和至各物料混合均匀，使白油渗透至热塑性橡胶中；
    步骤三：通过挤出机热塑炼，然后挤出并在机头切粒成型，即制成粒状的软胶枕头本体材料。
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JP2012081094A (ja) * 2010-10-13 2012-04-26 Act Interior Kk 枕
CN202027258U (zh) * 2011-05-13 2011-11-09 谷光照 乳胶枕头
CN102642372A (zh) * 2012-04-06 2012-08-22 上虞舜美高分子材料有限公司 一种软胶垫的制造方法及充胶装置
CN103040291A (zh) * 2012-12-17 2013-04-17 吴江市易立纺织有限公司 一种乳胶枕头结构
CN203619218U (zh) * 2013-11-15 2014-06-04 林克新 透气凝胶寝具
CN103932550A (zh) * 2014-04-21 2014-07-23 杭州长命乳胶海绵有限公司 头部顶压保健催眠枕及顶压保健方法
CN104367034A (zh) * 2014-11-05 2015-02-25 重庆市金盾橡胶制品有限公司 一种透气垫
CN105286406A (zh) * 2015-11-12 2016-02-03 陈耀祥 透明软胶枕头及其材料和材料的制备方法

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