WO2017071596A1 - Hydraulic system of two-way driving shuttle vehicle - Google Patents

Hydraulic system of two-way driving shuttle vehicle Download PDF

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Publication number
WO2017071596A1
WO2017071596A1 PCT/CN2016/103437 CN2016103437W WO2017071596A1 WO 2017071596 A1 WO2017071596 A1 WO 2017071596A1 CN 2016103437 W CN2016103437 W CN 2016103437W WO 2017071596 A1 WO2017071596 A1 WO 2017071596A1
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WIPO (PCT)
Prior art keywords
lock
power steering
oil
oil tank
tank
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Application number
PCT/CN2016/103437
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French (fr)
Chinese (zh)
Inventor
何春栋
杨东升
张晓东
何利萍
余晓军
王立新
Original Assignee
中国国际海运集装箱(集团)股份有限公司
民航协发机场设备有限公司
廊坊中集空港设备有限公司
深圳中集天达空港设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 中国国际海运集装箱(集团)股份有限公司, 民航协发机场设备有限公司, 廊坊中集空港设备有限公司, 深圳中集天达空港设备有限公司 filed Critical 中国国际海运集装箱(集团)股份有限公司
Priority to DE112016002811.3T priority Critical patent/DE112016002811T5/en
Publication of WO2017071596A1 publication Critical patent/WO2017071596A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D5/00Power-assisted or power-driven steering
    • B62D5/06Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle
    • B62D5/07Supply of pressurised fluid for steering also supplying other consumers ; control thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D1/00Steering controls, i.e. means for initiating a change of direction of the vehicle
    • B62D1/02Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
    • B62D1/22Alternative steering-control elements, e.g. for teaching purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D5/00Power-assisted or power-driven steering
    • B62D5/06Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle
    • B62D5/062Details, component parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64FGROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
    • B64F1/00Ground or aircraft-carrier-deck installations
    • B64F1/30Ground or aircraft-carrier-deck installations for embarking or disembarking passengers
    • B64F1/31Passenger vehicles specially adapted to co-operate, e.g. dock, with aircraft or terminal buildings

Definitions

  • the invention relates to the technical field of a shuttle bus, and in particular to a hydraulic system of a two-way traveling and swinging vehicle.
  • the airport shuttle bus is used to pick up and drop off passengers and passengers between the terminal and the remote aircraft. It is suitable for the landings and other places of the civil aviation airports.
  • the two-way shuttle is more suitable for its smaller driving space because it has two driving heads. When the driver needs to turn around during driving, he only needs to drive on the other driving head.
  • the emergence of the two-way shuttle bus effectively solves the problem that the airport shuttle bus has a large turning radius and is difficult to turn around.
  • the hydraulic system is mainly used to realize the functions of driving the vehicle to walk, turn and lock the bridge.
  • the hydraulic system is used for power steering and hydraulic lock when the vehicle is running (hydraulic pressure keeps the wheel straight as defined as a hydraulic lock bridge).
  • the lock function of the hydraulic system is mainly freely steered by the axle of the driver's head, and the axle of the other driver's head is locked by the hydraulic system and the tires on both sides are kept under the certain hydraulic pressure and the axle.
  • the axis is vertical.
  • the full load quality of the airport shuttle bus is generally around 20t, and the driving speed is generally between 30km/h and 50km/h.
  • the hydraulic system drives the vehicle to generate a lot of heat during the walking process, which causes the temperature of the system to rise and easily seals. Aging, oil leakage, environmental pollution and system inefficiency.
  • the hydraulic system power steering mainly uses the hydraulic power steering machine to increase the steering drive force, making the manpower steering easier.
  • the locking function of the hydraulic system is mainly freely steered by the axle of the driver's driving head.
  • the axle of the other driving head is locked by the hydraulic system and the tires on both sides are kept at a certain hydraulic pressure and the axle of the axle. vertical.
  • the hydraulic system mainly has the following problems: the hydraulic power steering system uses a vehicle-specific steering oil can, which has serious oil heating during use, leading to sealing aging, oil leakage and the like, affecting the safety and reliability of the steering system.
  • the main object of the present invention is to provide a two-way traveling shuttle hydraulic system to solve the technical problem of serious oil heating in the existing hydraulic system of the shuttle bus.
  • the invention provides a two-way traveling and swinging vehicle hydraulic system, which comprises two axles arranged on the front and rear sides thereof, two sets of locking bridges capable of respectively locking the two axles, and capable of respectively Two sets of power steering mechanisms for assisting steering of the two axles, wherein the two-way traveling shuttle hydraulic system includes a hydraulic oil tank, a lock bridge circuit and a power steering circuit; the hydraulic oil tank includes a lock bridge fuel tank and a power steering oil tank The power steering oil tank is disposed in the lock axle oil tank; the lock bridge circuit is connected between the lock bridge oil tank and the two sets of lock mechanism; the power steering circuit is connected to the power steering oil tank Between the two sets of power steering mechanisms.
  • the lock bridge fuel tank has an oil suction port and a oil return port
  • the power steering oil tank has an oil suction port, a oil return port and a top opening, and a top opening of the power steering oil tank is higher than The suction port of the lock bridge fuel tank.
  • the two-way traveling shuttle hydraulic system further includes two oil return filters and/or two radiators; the two oil return filters are respectively disposed on the lock circuit and the lock a connection point of the oil return port of the bridge tank and a connection point between the power steering circuit and the oil return port of the power steering oil tank; the two heat sinks are respectively disposed in the lock bridge circuit and the lock bridge fuel tank a connection of the oil return port and a connection of the power steering circuit to the oil return port of the power steering oil tank.
  • the hydraulic oil tank further includes a liquid level liquid temperature meter; the liquid level liquid temperature meter is disposed on the lock bridge oil tank, and the liquid level height corresponding to the lowest liquid level of the liquid level liquid temperature meter Equal to the height at the top opening of the power steering tank.
  • the power steering oil tank is fixed to an inner wall of the lock axle oil tank, the power steering oil tank shares the inner wall with the lock axle oil tank, and the oil suction port of the lock axle oil tank is disposed at The inner wall is located below the power steering oil tank, and the oil suction port of the power steering oil tank is disposed at a position corresponding to the inner wall corresponding to the power steering oil tank.
  • a first partition is disposed in the lock axle oil tank to divide the lock bridge oil tank into two chambers, and the first partition plate is provided with a first perforation to communicate the Two chambers, the power steering oil tank being disposed in one of the chambers, the first perforation having a height lower than a height of the power steering tank.
  • the lock bridge fuel tank has a top plate, and the oil return port of the lock bridge oil tank and the oil return port of the power steering oil tank are disposed on the top plate, and the oil return of the power steering oil tank a port is located above one of the two chambers of the lock axle oil tank and above the power steering oil tank, the oil return port of the lock bridge oil tank is located at the lock bridge oil The box is above the other of the two chambers.
  • a second baffle is disposed in the power steering oil tank to divide the power steering oil tank into two cavity slots, and the second partition plate is provided with a second perforation to communicate the Two chamber slots.
  • the lock bridge circuit includes a lock bridge pressure line, a lock bridge return line, and a lock bridge electromagnetic reversing valve; a lock bridge pressure line connected to the lock bridge tank and the two groups a first oil pump is installed on the lock bridge pressure line between the lock mechanism, the first oil pump is used for pumping oil from the lock bridge tank to the lock mechanism; the lock bridge return line is connected to Between the two sets of locking mechanism and the lock axle oil tank; a lock bridge electromagnetic reversing valve is mounted on the lock bridge pressure line to selectively conduct one of the two sets of lock bridge mechanisms Oil road.
  • the lock bridge circuit further includes a squib emergency device; the squib emergency device is disposed on the lock bridge pressure line, and is located at the lock bridge pressure line and the lock mechanism
  • the squib emergency device includes a solenoid valve and a pressure relay; the solenoid valve selectively connects or disconnects the lock bridge pressure line; the pressure relay can control the solenoid valve, the lock bridge When the pressure value of the pressure line is lower than a lower limit pressure value of the explosion-proof tube, the pressure relay controls the electromagnetic valve to cut off the lock bridge pressure line.
  • the lock bridge circuit further includes an explosion-proof pipe experimental device; the explosion-proof pipe test device is disposed in the lock bridge pressure line, and is located between the squib emergency device and the lock mechanism
  • the explosion-proof tube experimental device includes an experimental oil tank and a shut-off valve: the experimental oil tank is connected to the lock bridge pressure line through an experimental pipeline; the cut-off valve is disposed in the experimental pipeline to selectively open Or cut off the experimental line.
  • the lock bridge circuit further includes a pressure compensation device;
  • the pressure compensation device includes a liquid filling valve and an accumulator;
  • the liquid filling valve is disposed on the lock bridge pressure line, and is located at the And between the lock bridge electromagnetic reversing valve and the first oil pump, when the pressure value of the lock circuit reaches a working upper limit pressure value, the liquid filling valve adjusts the lock bridge pressure line to release pressure;
  • the liquid filling valve adjusts the lock bridge pressure line to perform pressure compensation;
  • the accumulator is connected to the liquid filling valve to be in the lock bridge When the pressure value of the circuit reaches the working upper limit pressure value, the lock circuit is held.
  • the lock bridge circuit further includes a pressure alarm device and/or a pressure safety device; the pressure alarm device is disposed in the lock bridge circuit, so that the pressure value in the lock bridge circuit is lower than a safety Alarming when the lower limit pressure value is provided; the pressure safety device is disposed at a position where the lock bridge pressure line is connected to the first oil pump to perform when the pressure value of the lock bridge circuit is higher than a safety upper limit pressure value Overflow, limiting the pressure value of the lock bridge circuit continues to rise.
  • the lock-bridge electromagnetic reversing valve is a positionally located electromagnetic reversing valve.
  • the power steering circuit includes a power steering pressure line and a power steering return line. And a power steering electromagnetic reversing valve; a power steering hydraulic pressure line connected between the power steering oil tank and the two sets of power steering mechanisms, wherein the power steering pressure line is equipped with a second oil pump, the second An oil pump is used for pumping oil from the power steering oil tank to the power steering mechanism; a power steering oil return line is connected between the two power steering mechanisms and the power steering oil tank (12); and a power steering electromagnetic reversing valve Provided on the power steering pressure pipeline to selectively conduct an oil passage of one of the two sets of power steering mechanisms.
  • the two-way traveling shuttle hydraulic system further includes an emergency hydraulic system;
  • the emergency hydraulic system includes an emergency oil pump and an emergency electromagnetic reversing valve;
  • the emergency electromagnetic reversing valve selectively connects the lock bridge The fuel tank and the lock bridge circuit and at least one of the lock axle fuel tank and the power steering circuit cause the emergency oil pump to supply oil to at least one of the lock bridge circuit and the power steering circuit.
  • the utility model has the beneficial effects that the hydraulic system of the two-way traveling and swinging vehicle proposed by the invention combines the fuel tank of the two-way traveling swing hydraulic lock system with the fuel tank of the hydraulic power steering system into a common hydraulic oil tank.
  • the problem that the hydraulic temperature of the hydraulic power steering system is too high is solved, and the hydraulic system of the two-way traveling shuttle is simplified.
  • the structural design of the power steering oil tank in the lock axle fuel tank the impact of one of the two hydraulic systems of the lock bridge and the power steering is reduced, and the impact on the other hydraulic system is improved, and the whole vehicle is in operation. Security in the middle.
  • FIG. 1 is a system diagram of an embodiment of a hydraulic system for a two-way traveling shuttle vehicle according to the present invention
  • FIG. 2 is a top plan view of a hydraulic oil tank of an embodiment of a hydraulic system for a two-way traveling shuttle vehicle according to the present invention
  • Figure 3 is a schematic view of the direction A in Figure 2;
  • Figure 4 is a schematic view of the B direction of Figure 2;
  • Figure 5 is a schematic view of the C direction of Figure 2;
  • FIG. 6 is a schematic view showing a B direction of a first partition of a hydraulic oil tank according to an embodiment of a hydraulic system for a two-way traveling shuttle vehicle according to the present invention
  • Figure 7 is a schematic view showing the C direction of the second partition of the hydraulic oil tank of the hydraulic system of the two-way traveling shuttle truck of the present invention.
  • FIG. 8 is a graph showing an explosion-proof tube experiment of an explosion-proof tube experiment of an embodiment of a hydraulic system for a two-way traveling shuttle vehicle according to the present invention.
  • each numerical unit is described in the form of a letter or a number, for example, a pressure unit megapascal (MPa), a time unit minute (min), a second (s), and a distance unit meter (m). ), millimeters (mm), speed units per kilometer per hour (Km/h), volume unit liters (L), etc., do not limit the application of the invention in other embodiments.
  • the two-way traveling shuttle hydraulic system proposed by the present invention can be applied to a two-way traveling shuttle.
  • the two-way traveling shuttle has two driving sides, namely, a head, that is, a main driving side and a b-head, that is, a passenger's side, which is also called a front and rear side of a two-way traveling shuttle, and each side of the driving side has a vehicle.
  • the bridge 10 (the front axle is usually a steering axle and the rear axle is usually a steering axle), and each axle 10 is provided with a locking mechanism and a power steering mechanism.
  • a lock mechanism is disposed at a position corresponding to two wheels on both sides thereof, for example, a lock cylinder 20, and one set of lock mechanisms is two lock bridges on the same axle 10.
  • Cylinder 20 The locking mechanism is used to lock the wheel corresponding to the side, that is, the axle 10 is locked.
  • each axle 10 is separately provided with a power steering function by a set of power steering mechanisms, such as a steering gear 30 with a steering chain.
  • a set of power steering mechanisms such as a steering gear 30 with a steering chain.
  • the hydraulic system of the two-way traveling and swinging vehicle proposed by the present invention (hereinafter referred to as a hydraulic system) An embodiment of the invention.
  • the hydraulic system can be used for both the lock bridge and the power steering of the two-way traveling shuttle.
  • the hydraulic system mainly comprises a hydraulic oil tank 1 with a lock axle oil tank 11 and a power steering oil tank 12, a lock bridge circuit, a power steering circuit and an emergency hydraulic system.
  • the lock-bridge circuit and the lock-bridge fuel tank 11 and the lock-and-bridge mechanism together form a lock-bridge hydraulic system
  • the power-assisted steering circuit and the power steering oil tank 12 and the power steering mechanism form a power steering hydraulic system.
  • the hydraulic oil tank 1 mainly includes a lock-up oil tank 11 and a power steering oil tank 12 provided in the lock-up oil tank 11.
  • the lock axle oil tank 11 and the power steering oil tank 12 each have an oil suction port, a oil return port, and a partition plate (a first partition plate 113 and a second partition plate 123, respectively).
  • the power steering oil tank 12 also has a top opening structure, that is, the power steering oil tank 12 is actually an oil groove structure, and its top opening height is higher than the height of the oil suction port 111 of the lock bridge oil tank 11.
  • this structural design is that when the liquid level in the lock axle tank 11 is high, for example, higher than the top opening of the power steering tank 12, the lock axle tank 11 and the power steering tank 12 are actually one tank; when the lock tank 11 When the inner liquid level is lowered below the top opening of the power steering oil tank 12 and higher than the oil suction port 111 of the lock axle oil tank 11, the lock axle oil tank 11 and the power steering oil tank 12 respectively operate independently; when the hydraulic circuit connected to the lock axle oil tank 11 is If the leakage or other reasons cause the liquid level of the lock-up oil tank 11 to drop below its oil suction port, the liquid level of the power steering oil tank 12 will not fall due to the leakage of the hydraulic circuit connected to the lock-up oil tank 11, and can still be used normally; When the hydraulic circuit connected to the power steering tank 12 is leaked or otherwise causes the liquid level of the power steering oil tank 12 to drop, the liquid level of the lock throttle tank 11 is not lowered to the lock due to the leakage of the hydraulic circuit connected to the power steering oil tank 12.
  • the first partition plate 113 is vertically disposed inside the lock-up oil tank 11, and the lock-up oil tank 11 is partitioned into two chambers.
  • a first through hole 1131 is opened in the first partition plate 113 to connect the two chambers.
  • the opening height of the first through hole 1131 is lower than the height of the power steering oil tank 12 to ensure sufficient mixing and heat exchange of the hydraulic oil in the two oil tanks.
  • the second partition plate 123 is vertically disposed inside the power steering oil tank 12, and the power steering oil tank 12 is partitioned into two chamber slots.
  • a second through hole 1231 is defined in the second partition plate 123 to connect the two cavity grooves.
  • the number and position of the first through holes 1131 are not unique and can be flexibly adjusted.
  • the power steering oil tank 12 is fixed to an inner wall of the locker oil tank 11, that is, the power steering oil tank 12 and the lock axle oil tank 11 share the inner wall.
  • the oil suction port 111 of the lock axle oil tank 11 is disposed at a position where the inner wall is located below the power steering oil tank 12, and the oil suction port 121 of the power steering oil tank 12 is disposed at a position where the inner wall corresponds to the power steering oil tank 12.
  • the lock axle oil tank 11 has a top plate, the oil return port 112 of the lock axle oil tank 11 and the oil return port 122 of the power steering oil tank 12 are all disposed on the top plate, and the oil return port 122 of the power steering oil tank 12 is located at the lock bridge oil tank 11 Above one of the chambers, and corresponding to the upper position of the power steering oil tank 12, the oil return port 112 of the lock axle oil tank 11 is located at the lock bridge oil The tank 11 is above the other of the two chambers.
  • the oil return port 112 of the lock axle oil tank 11 can flexibly select the opening position on the top plate, but it should be ensured that it is not in the power steering oil tank.
  • the position of the oil return port 122 of the power steering oil tank 12 can also be appropriately adjusted, but it should be ensured that it is located above the top opening of the power steering oil tank 12 to return oil.
  • the oil return port 112 of the lock cylinder tank 11 and the oil return port 122 of the power steering oil tank 12 are respectively provided with oil return filter mounting portions 1121, 1221 for mounting separately.
  • Two return oil filters are respectively disposed in the lock return oil return line of the lock bridge circuit and the power steering return oil return line of the power steering circuit to filter the oil return of the two circuits respectively.
  • the top of the lock-up oil tank 11 is further provided with a mounting portion 1122 for mounting an air cleaner, which is substantially the same as the conventional structure, and will not be described herein.
  • a lock radiator is provided on the lock return oil return line of the lock bridge circuit and the power steering return oil return line of the power steering circuit, and the two heat sinks are respectively located at two backs.
  • the upstream direction of the oil filter provides the function of filtering the oil before it is cooled.
  • the lock circuit and the return line of the power steering circuit may be connected as a return oil main pipe, and after the radiator and the oil return filter are installed on the oil return main pipe, respectively, the lock is connected to the lock
  • the oil return port 112 of the axle oil tank 11 and the oil return port 122 of the power steering oil tank 12, other flexible changes of the piping design are not described herein.
  • the oil return filter and the heat sink proposed in the present embodiment are merely illustrative.
  • the oil return filter may be separately provided, or the heat sink may be separately provided, that is, the heat sink may be installed on the oil return line of the lock bridge oil tank 11, or the oil return filter may be set.
  • the direction of the upper direction of the radiator it is not limited to the embodiment, but it is preferable to set both the oil return filter and the radiator at the connection of the lock circuit and the oil return port 112 of the lock cylinder 11 or The power steering circuit is connected to the return port 122 of the power steering oil tank 12.
  • the lock level tank 11 is provided with a liquid level liquid temperature gauge 13 whose liquid level height corresponding to the lowest liquid level is equal to the height at the top opening of the power steering oil tank 12. That is, when the liquid level in the lock axle tank 11 drops below the lowest reading of the liquid level liquid gauge 13, the lock axle tank 11 and the power steering tank 12 operate as two separate tanks.
  • the existing hydraulic power steering system usually adopts a vehicle steering oil tank as a fuel tank. Since the steering oil tank of the vehicle has a small volume of oil storage, generally 2 liters to 2.5 liters, the two-way shuttle heads and the b-heads are each equipped with a power steering. The device, thus the steering hydraulic system, has a long hydraulic line, generally reaching about 10 meters, and there is no cooling and cooling device in the hydraulic circuit. The above factors cause the hydraulic oil to generate a large amount of heat when flowing in the existing steering system, and the temperature cycle is increased, causing the hydraulic system to seal and aging, and gradually leaking and the like.
  • the invention eliminates the steering oil can, and the power steering oil tank 12 communicating with the power steering circuit is combined with the lock axle oil tank 11 communicating with the lock bridge circuit to form a common hydraulic oil tank 1 having a large volume, for example,
  • the volume of the lock axle tank 11 can reach 30 liters, and the volume of the power steering tank 12 can be designed to be 5 liters.
  • the radiator is arranged at the same time as the power steering return oil pipeline and the lock bridge oil return pipeline, or the two oil return pipelines are shared and returned to the oil through the radiator to enhance the heat dissipation of the oil in the oil return pipeline.
  • the increase of the volume of the fuel tank and the technical measures of returning oil to the oil return pipeline through the radiator effectively solve the problem of aging of the original parts and oil leakage caused by the excessive oil temperature of the existing hydraulic power steering system.
  • the liquid level of the lock-up oil tank 11 is above the minimum liquid level of the liquid level liquid temperature meter 13, and the lock-up oil tank 11 is mixed with the oil in the power steering oil tank 12.
  • the hydraulic oil radiated by the radiator returns to the lock-up oil tank 11 and the power steering oil tank 12, and the hydraulic oil fully exchanges heat, which reduces the oil temperature of the power steering oil tank 12, and effectively solves the problem that the hydraulic oil temperature of the existing steering hydraulic system is too high.
  • the problem When the liquid level in the lock axle tank 11 is lowered to the lowest liquid level of the liquid level liquid temperature gauge 13, that is, below the maximum liquid level of the power steering oil tank 12, the lock axle oil tank 11 and the power steering oil tank 12 become two independent fuel tanks. At this time, since the volume of the power steering oil tank 12 is larger than that of the existing power steering hydraulic oil tank, the heat dissipation area is large, and the heat dissipation effect is also good.
  • the design of the power steering oil tank 12 embedded in the lock axle oil tank 11 can also solve the influence of the existing lock bridge or the power steering hydraulic system on another hydraulic system after the explosion occurs. For example, after the hose of the hydraulic pump pressure port of the lock bridge circuit is squished, the hydraulic oil in the lock bridge tank 11 is exhausted through the squib side, but the hydraulic oil in the power steering tank 12 is not reduced.
  • the design scheme effectively reduces the risk of the hydraulic system after the pipe bursting, and avoids the simultaneous failure of the lock bridge and the power steering function caused by the pipe burst, thereby improving the safety and reliability of the vehicle operation.
  • the lock bridge circuit mainly includes a lock bridge pressure line, a lock bridge return line, a lock bridge electromagnetic reversing valve 21 , a squib emergency device, an explosion-proof tube experimental device, and a pressure compensating device. , pressure alarm device and safety valve 25.
  • one end of the lock bridge pressure line is connected to the oil suction port 111 of the lock bridge oil tank 11 , and the other end has two interfaces, which are respectively connected to the two sets of lock bridge mechanisms, that is, each set of lock bridge mechanism includes two lock bridge cylinders 20,
  • a first oil pump 26 is mounted on the lock axle pressure line for pumping oil to the lock mechanism.
  • lock bridge oil return line is connected to the oil return port 112 of the lock bridge oil tank 11, and the other end has two interfaces, which are respectively connected to the two sets of lock bridge mechanisms.
  • the lock bridge electromagnetic reversing valve 21 is disposed on the lock bridge pressure line to selectively conduct the oil path of one of the two sets of lock mechanisms.
  • the sudden decrease of the hydraulic system of the existing shuttle car is mainly caused by the following reasons: the hose connecting the lock cylinder 20 is squished, causing the hydraulic oil to flow out through the squib side, and the hydraulic system cannot establish the pressure (the hydraulic cylinder is usually 300 from the ground). About millimeters, it is the smallest part of the vehicle's ground clearance, and the pipeline is prone to bursting.
  • the electrical fault causes the H-type three-position four-way electromagnetic reversing valve (the traditional double-headed shuttle car adopts the H-type three-position four-way electromagnetic reversing valve) to lose power, and the spool has a neutral discharge. In view of the above problem, as shown in FIG.
  • the squib emergency device is disposed in the lock bridge pressure line, and is located at the communication between the lock bridge pressure line and the lock mechanism, that is, the lock bridge pressure line and The connection of each lock cylinder 20 is.
  • Burst tube The emergency device includes a solenoid valve 221 for selectively connecting or disconnecting the lock bridge pressure line, and a pressure relay 222 for controlling the solenoid valve 221, and the pressure value of the lock bridge pressure line is lower than an explosion-proof When the tube lower limit pressure value (for example, 9 MPa), the pressure relay 222 controls the solenoid valve 221 to cut the lock bridge pressure line.
  • the lock bridge electromagnetic reversing valve 21 is preferably a two-position four-way electromagnetic reversing valve with positioning, that is, the lock bridge pressure line is divided into four two at the lock bridge electromagnetic reversing valve 21
  • the stage lock bridge pressure line that is, the electromagnetic reversing valve has two potentials, each potential corresponding to two secondary lock bridge pressure lines to respectively connect to the lock mechanism on the front and rear side axles 10 of the shuttle bus.
  • the number of the squib emergency devices is four, that is, four solenoid valves 221 and four pressure relays 222 are respectively disposed on the four secondary lock bridge pressure lines.
  • a set of squib emergency devices may be disposed on the secondary lock bridge pressure line that communicates with one of the lock cylinders 20 of each of the lock mechanisms, or according to the lock bridge pressure line and the lock bridge.
  • Other pipeline installation forms at the connection of the mechanism, correspondingly changing the setting mode of the squib emergency device, are not limited thereto, but it should be ensured that the above-mentioned explosion-proof pipe function is provided for the front and rear axles 10 of the shuttle bus.
  • the two-position four-way electromagnetic reversing valve with positioning selected in the embodiment maintains the corresponding electromagnet in the left or right position, and the technical feature actually plays the role of double insurance. It avoids the situation that the positioning device of the lock-bridge electromagnetic reversing valve 21 cannot be kept in the working position after the failure of the positioning device. At this time, the electromagnet is often energized, the electromagnetic suction keeps the valve core in the working position, and the electromagnetic system is prevented from causing electromagnetic failure. The iron loses power and it cannot be kept in the working position, at which point the positioning device keeps the spool in the working position.
  • lock-bridge electromagnetic reversing valve 21 avoids the hydraulic system failure and the hydraulic lock caused by the valve core of the lock-bridge electromagnetic reversing valve 21 of the existing double-headed swing truck lock hydraulic system not being maintained in the normal working position.
  • the problem of sudden drop in bridge pressure may be flexibly selected according to the pipeline arrangement form in the lock bridge circuit, but electromagnetic reversing valves with positioning functions are preferred, and are not limited thereto.
  • the explosion-proof tube experimental device is disposed on the lock bridge pressure line and is located between the squib emergency device and the lock mechanism.
  • the explosion-proof tube experimental device includes an experimental oil tank and a shut-off valve, and the experimental oil tank is connected to the lock bridge pressure line through an experimental pipeline, and the cut-off valve is disposed in the experimental pipeline to selectively open or cut the experimental pipeline.
  • the present invention designs a squib test and simulates a squib for each secondary lock bridge pressure line to ensure that the squib emergency device can effectively prevent the squib when the vehicle is running.
  • the schematic diagram of the design of the explosion-proof pipe test can be referred to Figure 1.
  • a test pipeline is connected with the shut-off valve, and the other end of the shut-off valve is connected. tank.
  • the secondary lock bridge pressure line reaches the normal lock bridge pressure of 15 MPa, manually open the shut-off valve to simulate the burst of the line.
  • the solenoid valve 221 on the secondary lock bridge pressure line automatically cuts off the branch, and the squib test curve shown in FIG. 8 is obtained.
  • the normal locking pressure of the hydraulic system is 15 MPa.
  • the pressure relay 222 sets the pressure to 9 MPa.
  • the key parameter in the squib test is the pressure setting value of the pressure relay 222.
  • the solenoid valve 221 operates to cut off the squib circuit. If the pressure setting value is too high, the system may drop the pressure to the set value for other reasons and cause a false tube explosion. In fact, the system does not explode. If the pressure setting value is too low, even if the system bursts, it cannot be detected, which may cause the oil in the tank to flow through the squib side.
  • the pressure compensating device mainly includes a liquid filling valve 231 and an accumulator 232.
  • the liquid filling valve 231 is disposed on the lock bridge pressure line and is located between the lock bridge electromagnetic reversing valve 21 and the first oil pump 26 .
  • a working upper limit pressure value for example, 15 MPa
  • the liquid filling valve 231 adjusts the lock bridge pressure line to release pressure
  • a lower working pressure value for example
  • the filling valve 231 adjusts the lock-bridge pressure line for pressure compensation.
  • the accumulator 232 is connected to the filling valve 231 for holding the lock circuit when the pressure value of the lock circuit reaches the upper working pressure value (for example, 15 MPa).
  • the pressure alarm device is disposed in the lock bridge pressure line, such as a pressure relay 241 , so that the pressure value in the lock bridge circuit is lower than a safe lower limit pressure value (for example, 9 MPa).
  • a pressure relay 241 When an alarm occurs.
  • a buzzer 242 and an alarm light mounted on the dashboard of the vehicle are connected by a pressure relay 241.
  • the pressure relay 241 sends an electric signal, the buzzer 242 issues an alarm and the alarm light illuminates.
  • other devices or electrical components may be used instead of the above-mentioned pressure alarms, and the function of monitoring the pressure of the lock circuit is not limited thereto.
  • the safety valve 25 is disposed at a position where the lock pressure line is connected to the first oil pump 26 , that is, the first oil pump 26 passes the hydraulic oil in the lock tank 11 through the lock tube pressure tube.
  • the safety valve 25 is mainly used for overflowing when the pressure value of the lock bridge circuit is higher than a safety upper limit pressure value (for example, 18 MPa), that is, the oil supply to the lock bridge pressure line of the first oil pump 26 is cut off to limit the lock.
  • the pressure value of the bridge circuit continues to rise.
  • other devices may be used instead of the safety valve 25 as a pressure safety device to monitor the pressure of the lock circuit, and are not limited thereto.
  • the working principle of the pressure compensating device, the pressure alarm device and the safety valve 25 is as follows: the filling valve 231 sets the working upper limit pressure value to 15 MPa, and the working lower limit pressure value is At 12.5 MPa, the safety valve 25 sets a safety upper limit pressure of 18 MPa.
  • the pressure of the lock bridge circuit rises.
  • the N port of the filling valve 231 is connected to the P port, and the first oil pump 26 is discharged from the N port through the lock pipe pressure line, and the pressure becomes zero.
  • the S2 port of the liquid filling valve 231 is connected to the accumulator 232 and the lock bridge circuit, and the accumulator 232 plays a pressure maintaining function in the lock bridge circuit, and the lock bridge pressure is maintained at 15 MPa.
  • the P port of the liquid filling valve 231 is connected to the S2 port, and the first oil pump 26 supplements the pressure of the lock bridge circuit through the lock bridge pressure line. Discharge again until the pressure rises to 15 MPa.
  • the pressure relay 241 sets the safety lower limit pressure value to 9 MPa. When the pressure is lower than 9 MPa, an electric signal is issued, the instrument panel lock bridge pressure low alarm light is on, and the buzzer 242 alarms. It should be noted that the above-mentioned working upper limit pressure value, working lower limit pressure value, safety upper limit pressure value and safety lower limit pressure value can be set according to actual conditions, and are not limited thereto.
  • the power steering circuit mainly includes a power steering pressure pipeline, a power steering return oil pipeline, and a power steering electromagnetic reversing valve 31 .
  • one end of the power steering pressure line is connected to the oil suction port 121 of the power steering oil tank 12, and the other end has two interfaces, which are respectively connected to two sets of power steering mechanisms, for example, two steering gears 30, and the power steering pressure pipeline is installed with the first Two oil pump 32.
  • One end of the power steering return oil line is respectively connected to the two steering gears 30, and the other end is connected to the oil return port 122 of the power steering oil tank 12.
  • the power steering electromagnetic reversing valve 31 is disposed on the power steering pressure line to selectively conduct the oil path of one of the two steering gears 30.
  • the above-mentioned power steering hydraulic system that is, the working principle of the power steering circuit is: when the head is driving, the power steering electromagnetic reversing valve 31 is operated to the left position, that is, the electromagnet DTA is energized, and the second oil pump 32 is the same.
  • the side power steering mechanism supplies oil and vice versa.
  • the pressure in the power steering circuit is zero, and the power steering hydraulic system is discharged through the return port of the steering mechanism.
  • the pressure of the power steering hydraulic system rises, and the steering gear 30 performs power steering through the steering chain.
  • the lock bridge electromagnetic reversing valve 21 in the lock bridge circuit selects to supply oil to the lock mechanism on the side axle 10 of the shuttle bus, that is, the main driving side of the shuttle bus realizes the lock bridge
  • the driver is When the passenger's side drives the vehicle, the steering electromagnetic reversing valve of the power steering circuit selects to supply oil to the power steering mechanism on the b-head side.
  • the steering gear 30 on the side cooperates with the steering wheel pair.
  • the side axle 10 provides the function of power steering.
  • the lock bridge electromagnetic reversing valve 21 in the lock bridge circuit is converted to supply oil to the lock mechanism on the axle 10 on the side of the shuttle bus b, that is, the passenger side of the shuttle car realizes the lock bridge, and the driver is in the main
  • the steering electromagnetic reversing valve of the power steering circuit is switched to supply oil to the power steering mechanism on the side of the a head.
  • the steering gear 30 of the side cooperates with the steering wheel pair.
  • the side axle 10 provides the function of power steering.
  • the emergency hydraulic system mainly includes an emergency oil pump 42 and an emergency electromagnetic reversing valve 43.
  • the emergency electromagnetic reversing valve 43 is configured to selectively communicate at least one of the lock axle oil tank 11 and the lock bridge circuit and the power steering circuit, so that the emergency oil pump 42 supplies oil to the lock circuit or the power steering circuit, or simultaneously locks the bridge The circuit and the power steering circuit supply oil.
  • an emergency fuel tank may be provided to selectively connect the emergency electromagnetic reversing valve 43 to at least the emergency fuel tank and the lock bridge circuit and the power steering circuit.
  • the emergency oil pump 42 supplies oil to at least one of the lock bridge circuit and the power steering circuit.
  • the hydraulic components in the emergency hydraulic system may also be selected from other types, and are not limited thereto.
  • the emergency electromagnetic reversing valve 43 selects to connect the lock bridge fuel tank 11 or the emergency fuel tank to the lock bridge circuit through the emergency pipeline, and through the emergency oil pump 42
  • the lock bridge circuit that is, the lock mechanism, supplies oil and realizes the emergency lock function.
  • the communication position between the emergency line and the lock bridge circuit is the position between the pressure compensating device on the lock bridge pressure line and the safety valve 25, that is, the position between the lock bridge electromagnetic reversing valve 21 and the first oil pump 26.
  • the emergency electromagnetic reversing valve 43 selects the auxiliary steering oil tank 12 or the emergency fuel tank to communicate with the power steering circuit through the emergency pipeline, and supplies oil to the power steering mechanism through the emergency oil pump 42 Emergency power steering function.
  • the communication line between the emergency line and the power steering circuit is a position between the power steering electromagnetic reversing valve 31 and the second oil pump 32 on the power steering pressure line.
  • the oil is simultaneously supplied to the lock mechanism and the power steering mechanism to provide the emergency lock function and the emergency power steering function.
  • the above emergency hydraulic system not only solves the problem of difficulty in steering when the vehicle is faulty, but also solves the safety hazard of the failure of the lock bridge when the vehicle fails.
  • the emergency oil pump 42 when the emergency oil pump 42 is powered as an emergency power source, it works in a short time. Under normal circumstances, when the emergency oil pump 42 replenishes the pressure of the lock-bridge hydraulic system, the continuous working time is the boosting time of the lock-bridge hydraulic system, that is, the pressure is raised from the lower working pressure value (for example, 12.5 MPa) to the upper working pressure value ( For example, 15 MPa), the boost time is usually within 5 seconds.
  • the lock-bridge hydraulic system generally has a supplementary pressure interval of about 40 minutes.
  • the continuous working time is the vehicle turning time, and the turning time is usually within 10 seconds. In order to avoid serious heat generation, the continuous working time of the emergency oil pump 42 is required to not exceed the prescribed value.
  • the emergency oil pump 42 selected in the present embodiment requires a continuous working time of no more than 3 minutes, and the actual use situation fully satisfies the continuous working time requirement of the emergency oil pump 42.
  • a self-resetting electric lock bridge switch and an electric power steering switch can be mounted on the cab dashboard.
  • the emergency electromagnetic reversing valve 43 is left (bomb The spring position works and the emergency oil pump powers the steering hydraulic system.
  • the emergency electromagnetic reversing valve 43 is operated in the right position (the electromagnet is energized), and the emergency oil pump supplies power to the lock bridge hydraulic system.
  • the emergency hydraulic system is not limited to providing emergency protection for the lock-bridge hydraulic system and the power steering hydraulic system, and may selectively provide emergency fuel supply to at least one of the hydraulic systems of the two-way shuttle. At the same time, it provides emergency protection for each hydraulic system of the two-way shuttle bus.
  • the hydraulic system of the two-way traveling and swinging vehicle proposed by the invention solves the problem that the oil temperature of the hydraulic power steering system is too high by combining the fuel tank of the hydraulic locking bridge system of the two-way traveling shuttle with the fuel tank of the hydraulic power steering system as a common hydraulic oil tank. And simplify the hydraulic system of the two-way shuttle bus. At the same time, through the structural design of the power steering oil tank in the lock axle fuel tank, the impact of one of the two hydraulic systems of the lock bridge and the power steering is reduced, and the impact on the other hydraulic system is improved, and the whole vehicle is in operation. Security in the middle.

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Abstract

A hydraulic system of a two-way driving shuttle vehicle. The two-way driving shuttle vehicle comprises two axles (10) arranged at either the front or rear side of the vehicle, two sets of axle-locking mechanisms capable of locking straight respectively the two axles (10), and two sets of power steering mechanisms capable of power steering respectively the two axles (10). The hydraulic system of the two-way driving shuttle vehicle comprises: a hydraulic fluid tank (1) comprising: an axle-locking fluid tank (11) and a power steering fluid tank (12) arranged within the axle-locking fluid tank (11); an axle-locking circuit in communication between the axle-locking fluid tank (11) and the two sets of axle-locking mechanisms; and a power steering circuit in communication between the power steering fluid tank (12) and the two sets of power steering mechanisms. The hydraulic system of the two-way driving shuttle vehicle, by combining a fluid tank of a hydraulic axle-locking system and a fluid tank of a hydraulic power steering system of the two-way driving shuttle vehicle into one shared hydraulic fluid tank, simplifies the hydraulic system of the two-way driving shuttle vehicle, and solves the problem of overheating of the hydraulic fluid of the hydraulic power steering system.

Description

双向行驶摆渡车液压系统Two-way driving van hydraulic system 技术领域Technical field
本发明涉及摆渡车技术领域,尤其涉及一种双向行驶摆渡车液压系统。The invention relates to the technical field of a shuttle bus, and in particular to a hydraulic system of a two-way traveling and swinging vehicle.
背景技术Background technique
机场摆渡车用于往返于候机楼与远机位飞机之间接送登机和离机乘客,其适用于各民航机场的站坪及其他场所。对于较小的机场,双向行驶摆渡车由于其具有两个驾驶头,故较为适合其较小的行车空间。司机在驾驶过程中需要掉头时,只需在另一驾驶头驾驶即可。双向行驶摆渡车的出现有效地解决了机场摆渡车转弯半径大,掉头困难的问题。The airport shuttle bus is used to pick up and drop off passengers and passengers between the terminal and the remote aircraft. It is suitable for the landings and other places of the civil aviation airports. For smaller airports, the two-way shuttle is more suitable for its smaller driving space because it has two driving heads. When the driver needs to turn around during driving, he only needs to drive on the other driving head. The emergence of the two-way shuttle bus effectively solves the problem that the airport shuttle bus has a large turning radius and is difficult to turn around.
现有双向行驶摆渡车中,一种采用的是全液压驱动,液压系统主要用于实现驱动车辆行走、转向和锁桥的功能。液压系统用于车辆行驶时的助力转向及液压锁桥(液压压力保持车轮直线行驶定义为液压锁桥)。液压系统的锁桥功能,主要是通过驾驶员所在的驾驶头的车桥可以自由转向,另一驾驶头的车桥由液压系统锁正并使两侧轮胎在一定的液压压力下保持与车桥轴线垂直。机场摆渡车满载质量一般在20t左右,行驶速度一般在30千米每小时~50千米每小时,液压系统驱动车辆行走过程中会产生大量的热量,导致系统油液温度升高,容易造成密封老化、油液泄漏污染环境和系统效率低下等问题。Among the existing two-way traveling shuttles, one uses a full hydraulic drive, and the hydraulic system is mainly used to realize the functions of driving the vehicle to walk, turn and lock the bridge. The hydraulic system is used for power steering and hydraulic lock when the vehicle is running (hydraulic pressure keeps the wheel straight as defined as a hydraulic lock bridge). The lock function of the hydraulic system is mainly freely steered by the axle of the driver's head, and the axle of the other driver's head is locked by the hydraulic system and the tires on both sides are kept under the certain hydraulic pressure and the axle. The axis is vertical. The full load quality of the airport shuttle bus is generally around 20t, and the driving speed is generally between 30km/h and 50km/h. The hydraulic system drives the vehicle to generate a lot of heat during the walking process, which causes the temperature of the system to rise and easily seals. Aging, oil leakage, environmental pollution and system inefficiency.
现有双向行走摆渡车中,另一种采用行走和转向依靠机械驱动形式,液压系统用于助力转向和锁桥的技术措施。液压系统助力转向主要使用液压助力转向机增加转向驱动力,使人力操纵转向更加轻便。液压系统的锁桥功能,主要是通过驾驶员所在驾驶头的车桥可以自由转向,另一驾驶头的车桥由液压系统锁正并使两侧轮胎在一定的液压压力下保持与车桥轴线垂直。这种液压系统主要存在以下问题:液压助力转向系统使用车辆专用转向油壶,在使用中存在油液发热严重,导致密封老化,油液泄漏等问题,影响转向系统安全可靠性。Among the existing two-way walking and swinging vehicles, the other uses walking and steering depending on the mechanical driving form, and the hydraulic system is used for the technical measures of assisting steering and locking the bridge. The hydraulic system power steering mainly uses the hydraulic power steering machine to increase the steering drive force, making the manpower steering easier. The locking function of the hydraulic system is mainly freely steered by the axle of the driver's driving head. The axle of the other driving head is locked by the hydraulic system and the tires on both sides are kept at a certain hydraulic pressure and the axle of the axle. vertical. The hydraulic system mainly has the following problems: the hydraulic power steering system uses a vehicle-specific steering oil can, which has serious oil heating during use, leading to sealing aging, oil leakage and the like, affecting the safety and reliability of the steering system.
因此,提出一种有效缓解油液发热问题的用于双向行驶摆渡车的液压系统,已成为本领域内亟待解决的一大技术问题。Therefore, a hydraulic system for a two-way traveling shuttle that effectively relieves the problem of oil heating has been proposed, which has become a major technical problem to be solved in the field.
在所述背景技术部分公开的上述信息仅用于加强对本公开的背景的理解,因此它可以包括不构成对本领域普通技术人员已知的现有技术的信息。The above information disclosed in this Background section is only for enhancement of understanding of the background of the present disclosure, and thus it may include information that does not constitute a prior art known to those of ordinary skill in the art.
发明内容 Summary of the invention
本发明的主要目的在于提出一种双向行驶摆渡车液压系统,以解决现有摆渡车液压系统存在的油液发热严重的技术问题。The main object of the present invention is to provide a two-way traveling shuttle hydraulic system to solve the technical problem of serious oil heating in the existing hydraulic system of the shuttle bus.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problem, the present invention adopts the following technical solutions:
本发明提出一种双向行驶摆渡车液压系统,所述双向行驶摆渡车包括设于其前后侧的两个车桥、能够分别锁正所述两个车桥的两组锁桥机构以及能够分别对所述两个车桥进行助力转向的两组助力转向机构,其中,所述双向行驶摆渡车液压系统包括液压油箱、锁桥回路以及助力转向回路;所述液压油箱包括锁桥油箱及助力转向油箱;所述助力转向油箱设于所述锁桥油箱内;所述锁桥回路连通于所述锁桥油箱与所述两组锁桥机构之间;所述助力转向回路连通于所述助力转向油箱与所述两组助力转向机构之间。The invention provides a two-way traveling and swinging vehicle hydraulic system, which comprises two axles arranged on the front and rear sides thereof, two sets of locking bridges capable of respectively locking the two axles, and capable of respectively Two sets of power steering mechanisms for assisting steering of the two axles, wherein the two-way traveling shuttle hydraulic system includes a hydraulic oil tank, a lock bridge circuit and a power steering circuit; the hydraulic oil tank includes a lock bridge fuel tank and a power steering oil tank The power steering oil tank is disposed in the lock axle oil tank; the lock bridge circuit is connected between the lock bridge oil tank and the two sets of lock mechanism; the power steering circuit is connected to the power steering oil tank Between the two sets of power steering mechanisms.
根据本发明的一实施方式,所述锁桥油箱具有吸油口及回油口,所述助力转向油箱且具有吸油口、回油口及顶部开口,所述助力转向油箱顶的部开口高于所述锁桥油箱的吸油口。According to an embodiment of the present invention, the lock bridge fuel tank has an oil suction port and a oil return port, and the power steering oil tank has an oil suction port, a oil return port and a top opening, and a top opening of the power steering oil tank is higher than The suction port of the lock bridge fuel tank.
根据另一实施方式,所述双向行驶摆渡车液压系统还包括两个回油过滤器和/或两个散热器;所述两个回油过滤器分别设于所述锁桥回路与所述锁桥油箱的回油口的连接处以及所述助力转向回路与所述助力转向油箱的回油口的连接处;所述两个散热器分别设于所述锁桥回路与所述锁桥油箱的回油口的连接处以及所述助力转向回路与所述助力转向油箱的回油口的连接处。According to another embodiment, the two-way traveling shuttle hydraulic system further includes two oil return filters and/or two radiators; the two oil return filters are respectively disposed on the lock circuit and the lock a connection point of the oil return port of the bridge tank and a connection point between the power steering circuit and the oil return port of the power steering oil tank; the two heat sinks are respectively disposed in the lock bridge circuit and the lock bridge fuel tank a connection of the oil return port and a connection of the power steering circuit to the oil return port of the power steering oil tank.
根据另一实施方式,所述液压油箱还包括液位液温计;所述液位液温计设于所述锁桥油箱上,所述液位液温计的最低液位对应的液面高度等于所述助力转向油箱顶部开口处的高度。According to another embodiment, the hydraulic oil tank further includes a liquid level liquid temperature meter; the liquid level liquid temperature meter is disposed on the lock bridge oil tank, and the liquid level height corresponding to the lowest liquid level of the liquid level liquid temperature meter Equal to the height at the top opening of the power steering tank.
根据另一实施方式,所述助力转向油箱固定于所述锁桥油箱的一内壁上,所述助力转向油箱与所述锁桥油箱共用所述内壁,所述锁桥油箱的吸油口并设于所述内壁位于所述助力转向油箱下方的位置,所述助力转向油箱的吸油口设于所述内壁对应于所述助力转向油箱的位置上。According to another embodiment, the power steering oil tank is fixed to an inner wall of the lock axle oil tank, the power steering oil tank shares the inner wall with the lock axle oil tank, and the oil suction port of the lock axle oil tank is disposed at The inner wall is located below the power steering oil tank, and the oil suction port of the power steering oil tank is disposed at a position corresponding to the inner wall corresponding to the power steering oil tank.
根据另一实施方式,所述锁桥油箱内设有第一隔板,以将所述锁桥油箱分隔为两个腔室,所述第一隔板上开设有第一穿孔,以连通所述两个腔室,所述助力转向油箱设于其中一个所述腔室,所述第一穿孔的高度低于所述助力转向油箱的高度。According to another embodiment, a first partition is disposed in the lock axle oil tank to divide the lock bridge oil tank into two chambers, and the first partition plate is provided with a first perforation to communicate the Two chambers, the power steering oil tank being disposed in one of the chambers, the first perforation having a height lower than a height of the power steering tank.
根据另一实施方式,所述锁桥油箱具有一顶板,所述锁桥油箱的回油口及所述助力转向油箱的回油口均设于所述顶板上,所述助力转向油箱的回油口位于所述锁桥油箱两个腔室之一的上方,且位于所述助力转向油箱的上方,所述锁桥油箱的回油口位于所述锁桥油 箱两个腔室中另一个的上方。According to another embodiment, the lock bridge fuel tank has a top plate, and the oil return port of the lock bridge oil tank and the oil return port of the power steering oil tank are disposed on the top plate, and the oil return of the power steering oil tank a port is located above one of the two chambers of the lock axle oil tank and above the power steering oil tank, the oil return port of the lock bridge oil tank is located at the lock bridge oil The box is above the other of the two chambers.
根据另一实施方式,所述助力转向油箱内设有第二隔板,以将所述助力转向油箱分隔为两个腔槽,所述第二隔板上开设有第二穿孔,以连通所述两个腔槽。According to another embodiment, a second baffle is disposed in the power steering oil tank to divide the power steering oil tank into two cavity slots, and the second partition plate is provided with a second perforation to communicate the Two chamber slots.
根据另一实施方式,所述锁桥回路包括锁桥压力管路、锁桥回油管路以及锁桥电磁换向阀;锁桥压力管路,其连通于所述锁桥油箱与所述两组锁桥机构之间,所述锁桥压力管路上安装有第一油泵,所述第一油泵用于由所述锁桥油箱向所述锁桥机构泵油;锁桥回油管路,其连通于所述两组锁桥机构与所述锁桥油箱之间;锁桥电磁换向阀,安装于所述锁桥压力管路上,选择性地导通所述两组锁桥机构的其中之一的油路。According to another embodiment, the lock bridge circuit includes a lock bridge pressure line, a lock bridge return line, and a lock bridge electromagnetic reversing valve; a lock bridge pressure line connected to the lock bridge tank and the two groups a first oil pump is installed on the lock bridge pressure line between the lock mechanism, the first oil pump is used for pumping oil from the lock bridge tank to the lock mechanism; the lock bridge return line is connected to Between the two sets of locking mechanism and the lock axle oil tank; a lock bridge electromagnetic reversing valve is mounted on the lock bridge pressure line to selectively conduct one of the two sets of lock bridge mechanisms Oil road.
根据另一实施方式,所述锁桥回路还包括爆管应急装置;所述爆管应急装置,设于所述锁桥压力管路,且位于所述锁桥压力管路与所述锁桥机构的连通处,所述爆管应急装置包括电磁阀及压力继电器;所述电磁阀选择性地连通或切断所述锁桥压力管路;所述压力继电器能够控制所述电磁阀,所述锁桥压力管路的压力值低于一防爆管下限压力值时,所述压力继电器控制所述电磁阀切断所述锁桥压力管路。According to another embodiment, the lock bridge circuit further includes a squib emergency device; the squib emergency device is disposed on the lock bridge pressure line, and is located at the lock bridge pressure line and the lock mechanism The squib emergency device includes a solenoid valve and a pressure relay; the solenoid valve selectively connects or disconnects the lock bridge pressure line; the pressure relay can control the solenoid valve, the lock bridge When the pressure value of the pressure line is lower than a lower limit pressure value of the explosion-proof tube, the pressure relay controls the electromagnetic valve to cut off the lock bridge pressure line.
根据另一实施方式,所述锁桥回路还包括防爆管实验装置;所述防爆管实验装置设于所述锁桥压力管路,且位于所述爆管应急装置与所述锁桥机构之间,所述防爆管实验装置包括实验油箱及截止阀:所述实验油箱通过一实验管路连通于所述锁桥压力管路;所述截止阀设于所述实验管路,以选择性地开启或切断所述实验管路。According to another embodiment, the lock bridge circuit further includes an explosion-proof pipe experimental device; the explosion-proof pipe test device is disposed in the lock bridge pressure line, and is located between the squib emergency device and the lock mechanism The explosion-proof tube experimental device includes an experimental oil tank and a shut-off valve: the experimental oil tank is connected to the lock bridge pressure line through an experimental pipeline; the cut-off valve is disposed in the experimental pipeline to selectively open Or cut off the experimental line.
根据另一实施方式,所述锁桥回路还包括压力补偿装置;所述压力补偿装置包括充液阀及蓄能器;所述充液阀设于所述锁桥压力管路,且位于所述锁桥电磁换向阀与所述第一油泵之间,所述锁桥回路的压力值达到一工作上限压力值时,所述充液阀调节所述锁桥压力管路进行泄压;所述锁桥回路的压力值达到一工作下限压力值时,所述充液阀调节所述锁桥压力管路进行补压;所述蓄能器连接于所述充液阀,以在所述锁桥回路的压力值达到所述工作上限压力值时,对所述锁桥回路进行保压。According to another embodiment, the lock bridge circuit further includes a pressure compensation device; the pressure compensation device includes a liquid filling valve and an accumulator; the liquid filling valve is disposed on the lock bridge pressure line, and is located at the And between the lock bridge electromagnetic reversing valve and the first oil pump, when the pressure value of the lock circuit reaches a working upper limit pressure value, the liquid filling valve adjusts the lock bridge pressure line to release pressure; When the pressure value of the lock bridge circuit reaches a working lower limit pressure value, the liquid filling valve adjusts the lock bridge pressure line to perform pressure compensation; the accumulator is connected to the liquid filling valve to be in the lock bridge When the pressure value of the circuit reaches the working upper limit pressure value, the lock circuit is held.
根据另一实施方式,所述锁桥回路还包括压力报警装置和/或压力安全装置;所述压力报警装置设于所述锁桥回路,以在所述锁桥回路的压力值低于一安全下限压力值时进行报警;所述压力安全装置设于所述锁桥压力管路连接所述第一油泵的位置上,以在所述锁桥回路的压力值高于一安全上限压力值时进行溢流,限制所述锁桥回路的压力值继续升高。According to another embodiment, the lock bridge circuit further includes a pressure alarm device and/or a pressure safety device; the pressure alarm device is disposed in the lock bridge circuit, so that the pressure value in the lock bridge circuit is lower than a safety Alarming when the lower limit pressure value is provided; the pressure safety device is disposed at a position where the lock bridge pressure line is connected to the first oil pump to perform when the pressure value of the lock bridge circuit is higher than a safety upper limit pressure value Overflow, limiting the pressure value of the lock bridge circuit continues to rise.
根据另一实施方式,所述锁桥电磁换向阀为带定位的电磁换向阀。According to another embodiment, the lock-bridge electromagnetic reversing valve is a positionally located electromagnetic reversing valve.
根据另一实施方式,所述助力转向回路包括助力转向压力管路、助力转向回油管路以 及助力转向电磁换向阀;助力转向压力管路,其连通于所述助力转向油箱与所述两组助力转向机构之间,所述助力转向压力管路安装有第二油泵,所述第二油泵用于由所述助力转向油箱向所述助力转向机构泵油;助力转向回油管路连通于所述两组助力转向机构与所述助力转向油箱(12)之间;助力转向电磁换向阀设于所述助力转向压力管路上,选择性地导通所述两组助力转向机构的其中之一的油路。According to another embodiment, the power steering circuit includes a power steering pressure line and a power steering return line. And a power steering electromagnetic reversing valve; a power steering hydraulic pressure line connected between the power steering oil tank and the two sets of power steering mechanisms, wherein the power steering pressure line is equipped with a second oil pump, the second An oil pump is used for pumping oil from the power steering oil tank to the power steering mechanism; a power steering oil return line is connected between the two power steering mechanisms and the power steering oil tank (12); and a power steering electromagnetic reversing valve Provided on the power steering pressure pipeline to selectively conduct an oil passage of one of the two sets of power steering mechanisms.
根据另一实施方式,所述双向行驶摆渡车液压系统还包括应急液压系统;所述应急液压系统包括应急油泵及应急电磁换向阀;所述应急电磁换向阀选择性地连通所述锁桥油箱与所述锁桥回路以及所述锁桥油箱与所述助力转向回路的至少其中之一,使所述应急油泵对所述锁桥回路和所述助力转向回路的至少其中之一供油。According to another embodiment, the two-way traveling shuttle hydraulic system further includes an emergency hydraulic system; the emergency hydraulic system includes an emergency oil pump and an emergency electromagnetic reversing valve; the emergency electromagnetic reversing valve selectively connects the lock bridge The fuel tank and the lock bridge circuit and at least one of the lock axle fuel tank and the power steering circuit cause the emergency oil pump to supply oil to at least one of the lock bridge circuit and the power steering circuit.
由上述技术方案可知,本发明的有益效果在于:本发明提出的双向行驶摆渡车液压系统,通过将双向行驶摆渡车液压锁桥系统的油箱与液压助力转向系统的油箱结合为一个共用的液压油箱,解决了液压助力转向系统油温过高的问题,且简化了双向行驶摆渡车的液压系统。同时,通过锁桥油箱内设置助力转向油箱的结构设计,有效减少了锁桥与助力转向两个液压系统其中之一发生故障后,对其中另一个液压系统的影响,提高了整车在运行过程中的安全性。According to the above technical solution, the utility model has the beneficial effects that the hydraulic system of the two-way traveling and swinging vehicle proposed by the invention combines the fuel tank of the two-way traveling swing hydraulic lock system with the fuel tank of the hydraulic power steering system into a common hydraulic oil tank. The problem that the hydraulic temperature of the hydraulic power steering system is too high is solved, and the hydraulic system of the two-way traveling shuttle is simplified. At the same time, through the structural design of the power steering oil tank in the lock axle fuel tank, the impact of one of the two hydraulic systems of the lock bridge and the power steering is reduced, and the impact on the other hydraulic system is improved, and the whole vehicle is in operation. Security in the middle.
本发明中通过以下参照附图对优选实施例的说明,本发明的上述以及其它目的、特征和优点将更加明显。The above and other objects, features and advantages of the present invention will become more apparent from
附图说明DRAWINGS
图1是本发明双向行驶摆渡车液压系统一实施方式的系统示意图;1 is a system diagram of an embodiment of a hydraulic system for a two-way traveling shuttle vehicle according to the present invention;
图2是本发明双向行驶摆渡车液压系统一实施方式的液压油箱俯视图;2 is a top plan view of a hydraulic oil tank of an embodiment of a hydraulic system for a two-way traveling shuttle vehicle according to the present invention;
图3是图2的A向示意图;Figure 3 is a schematic view of the direction A in Figure 2;
图4是图2的B向示意图;Figure 4 is a schematic view of the B direction of Figure 2;
图5时图2的C向示意图;Figure 5 is a schematic view of the C direction of Figure 2;
图6是本发明双向行驶摆渡车液压系统一实施方式的液压油箱的第一隔板的B向示意图;6 is a schematic view showing a B direction of a first partition of a hydraulic oil tank according to an embodiment of a hydraulic system for a two-way traveling shuttle vehicle according to the present invention;
图7是本发明双向行驶摆渡车液压系统一实施方式的液压油箱的第二隔板的C向示意图;Figure 7 is a schematic view showing the C direction of the second partition of the hydraulic oil tank of the hydraulic system of the two-way traveling shuttle truck of the present invention;
图8是本发明双向行驶摆渡车液压系统一实施方式的防爆管实验的防爆管实验曲线图。 8 is a graph showing an explosion-proof tube experiment of an explosion-proof tube experiment of an embodiment of a hydraulic system for a two-way traveling shuttle vehicle according to the present invention.
其中,附图标记说明如下:Among them, the reference numerals are as follows:
10、车桥;20、锁桥油缸;30、转向器;1、液压油箱;11、锁桥油箱;111、吸油口;112、回油口;1121、回油过滤器安装部;1122、安装部;113、第一隔板;1131、第一穿孔;12、助力转向油箱;121、吸油口;122、回油口;1221、回油过滤器安装部;123、第二隔板;1231、第二穿孔;13、液位液温计;21、锁桥电磁换向阀;221、电磁阀;222、压力继电器;231、充液阀;232、蓄能器;241、压力继电器;242、蜂鸣器;25、安全阀;26、第一油泵;31、助力转向电磁换向阀;32、第二油泵;42、应急油泵;43、应急电磁换向阀。10, axle; 20, lock axle cylinder; 30, steering gear; 1, hydraulic tank; 11, lock axle fuel tank; 111, oil suction port; 112, oil return; 1121, oil return filter installation; 113; first partition; 1131, first perforation; 12, power steering oil tank; 121, oil suction port; 122, oil return port; 1221, oil return filter mounting portion; 123, second partition; Second perforation; 13, liquid level liquid temperature gauge; 21, lock bridge electromagnetic reversing valve; 221, solenoid valve; 222, pressure relay; 231, liquid filling valve; 232, accumulator; 241, pressure relay; Buzzer; 25, safety valve; 26, first oil pump; 31, power steering electromagnetic reversing valve; 32, second oil pump; 42, emergency oil pump; 43, emergency electromagnetic reversing valve.
具体实施方式detailed description
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本公开将全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。Example embodiments will now be described more fully with reference to the accompanying drawings. However, the example embodiments can be embodied in a variety of forms and should not be construed as being limited to the embodiments set forth herein. To those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed description will be omitted.
需要说明的是,在说明书的描述中,各数值单位均以文字或数字的形式进行说明,例如压强单位兆帕(MPa),时间单位分钟(min)、秒(s),距离单位米(m)、毫米(mm),速度单位千米每小时(Km/h)和容积单位升(L)等,均不限制本发明在其他实施方式中的应用。下面参照附图对本发明的部分实施方式进行进一步说明。It should be noted that, in the description of the specification, each numerical unit is described in the form of a letter or a number, for example, a pressure unit megapascal (MPa), a time unit minute (min), a second (s), and a distance unit meter (m). ), millimeters (mm), speed units per kilometer per hour (Km/h), volume unit liters (L), etc., do not limit the application of the invention in other embodiments. Some embodiments of the present invention will be further described below with reference to the accompanying drawings.
如图1所示,本发明提出的双向行驶摆渡车液压系统能够应用于双向行驶摆渡车。该双向行驶摆渡车具有两个驾驶侧,分别为a头即主驾驶侧和b头即副驾驶侧,又称为双向行驶摆渡车的前后侧,每一个驾驶侧所在的一侧均具有一个车桥10(前侧车桥通常为转向驱动桥,后侧车桥通常为转向桥),每个车桥10设有锁桥机构以及助力转向机构。具体来说,对于一个车桥10,其两侧对应两个车轮的位置上各设有锁桥机构,例如锁桥油缸20,一组锁桥机构即为同一车桥10上的两个锁桥油缸20。锁桥机构用于锁正该侧对应的车轮,即锁正该车桥10。同时,每个车桥10分别由一组助力转向机构提供助力转向的功能,例如带有转向传动链的转向器30。当驾驶员在a头和b头的其中之一驾驶时,驾驶员操纵该驾驶侧的方向盘,该侧车桥10在助力转向机构作用下起转向作用,另一侧车桥10则被锁桥机构的液压压力锁正,轮胎保持直线运动。其中,锁桥机构通过锁桥液压系统供油,助力转向机构通过助力转向液压系统供油。As shown in FIG. 1, the two-way traveling shuttle hydraulic system proposed by the present invention can be applied to a two-way traveling shuttle. The two-way traveling shuttle has two driving sides, namely, a head, that is, a main driving side and a b-head, that is, a passenger's side, which is also called a front and rear side of a two-way traveling shuttle, and each side of the driving side has a vehicle. The bridge 10 (the front axle is usually a steering axle and the rear axle is usually a steering axle), and each axle 10 is provided with a locking mechanism and a power steering mechanism. Specifically, for an axle 10, a lock mechanism is disposed at a position corresponding to two wheels on both sides thereof, for example, a lock cylinder 20, and one set of lock mechanisms is two lock bridges on the same axle 10. Cylinder 20. The locking mechanism is used to lock the wheel corresponding to the side, that is, the axle 10 is locked. At the same time, each axle 10 is separately provided with a power steering function by a set of power steering mechanisms, such as a steering gear 30 with a steering chain. When the driver is driving in one of the a head and the b head, the driver operates the steering wheel on the driving side, the side axle 10 is turned by the power steering mechanism, and the other side axle 10 is locked by the bridge. The hydraulic pressure lock of the mechanism is positive and the tire maintains a linear motion. Among them, the lock mechanism supplies oil through the lock bridge hydraulic system, and the power steering mechanism supplies oil through the power steering hydraulic system.
如图1和图2所示,本发明提出的双向行驶摆渡车液压系统(以下简称为液压系统) 的一实施方式。在本实施方式中,该液压系统能够同时用于双向行驶摆渡车的锁桥及助力转向。其中,该液压系统主要包括具有锁桥油箱11和助力转向油箱12的液压油箱1、锁桥回路、助力转向回路以及应急液压系统。其中,锁桥回路与锁桥油箱11及锁桥机构共同组成锁桥液压系统,助力转向回路与助力转向油箱12及助力转向机构共同组成助力转向液压系统。As shown in FIG. 1 and FIG. 2, the hydraulic system of the two-way traveling and swinging vehicle proposed by the present invention (hereinafter referred to as a hydraulic system) An embodiment of the invention. In the present embodiment, the hydraulic system can be used for both the lock bridge and the power steering of the two-way traveling shuttle. Wherein, the hydraulic system mainly comprises a hydraulic oil tank 1 with a lock axle oil tank 11 and a power steering oil tank 12, a lock bridge circuit, a power steering circuit and an emergency hydraulic system. Among them, the lock-bridge circuit and the lock-bridge fuel tank 11 and the lock-and-bridge mechanism together form a lock-bridge hydraulic system, and the power-assisted steering circuit and the power steering oil tank 12 and the power steering mechanism form a power steering hydraulic system.
如图1至图3所示,在本实施方式中,该液压油箱1主要包括锁桥油箱11以及设于锁桥油箱11内的助力转向油箱12。锁桥油箱11以及助力转向油箱12均具有吸油口、回油口以及隔板(分别为第一隔板113和第二隔板123)。并且,助力转向油箱12还具有顶部开口结构,即助力转向油箱12实际为油槽结构,且其顶部开口高度高于锁桥油箱11的吸油口111高度。这种结构设计的目的在于,当锁桥油箱11内液位较高时,例如高于助力转向油箱12顶部开口时,锁桥油箱11与助力转向油箱12实际为一个油箱;当锁桥油箱11内液位降低至助力转向油箱12顶部开口以下,且高于锁桥油箱11的吸油口111时,锁桥油箱11与助力转向油箱12分别独立工作;当锁桥油箱11所连接的液压回路因泄漏或其他原因,导致锁桥油箱11液位降至其吸油口以下时,助力转向油箱12的液位不会因锁桥油箱11所连接的液压回路的泄漏而下降,仍然可以正常使用;当助力转向油箱12所连接的液压回路因泄漏或其他原因,导致助力转向油箱12液位下降时,锁桥油箱11的液位不会因助力转向油箱12所连接的液压回路的泄漏而降至锁桥油箱11的吸油口111以下,因此锁桥油箱11仍然可以正常使用。As shown in FIGS. 1 to 3, in the present embodiment, the hydraulic oil tank 1 mainly includes a lock-up oil tank 11 and a power steering oil tank 12 provided in the lock-up oil tank 11. The lock axle oil tank 11 and the power steering oil tank 12 each have an oil suction port, a oil return port, and a partition plate (a first partition plate 113 and a second partition plate 123, respectively). Moreover, the power steering oil tank 12 also has a top opening structure, that is, the power steering oil tank 12 is actually an oil groove structure, and its top opening height is higher than the height of the oil suction port 111 of the lock bridge oil tank 11. The purpose of this structural design is that when the liquid level in the lock axle tank 11 is high, for example, higher than the top opening of the power steering tank 12, the lock axle tank 11 and the power steering tank 12 are actually one tank; when the lock tank 11 When the inner liquid level is lowered below the top opening of the power steering oil tank 12 and higher than the oil suction port 111 of the lock axle oil tank 11, the lock axle oil tank 11 and the power steering oil tank 12 respectively operate independently; when the hydraulic circuit connected to the lock axle oil tank 11 is If the leakage or other reasons cause the liquid level of the lock-up oil tank 11 to drop below its oil suction port, the liquid level of the power steering oil tank 12 will not fall due to the leakage of the hydraulic circuit connected to the lock-up oil tank 11, and can still be used normally; When the hydraulic circuit connected to the power steering tank 12 is leaked or otherwise causes the liquid level of the power steering oil tank 12 to drop, the liquid level of the lock throttle tank 11 is not lowered to the lock due to the leakage of the hydraulic circuit connected to the power steering oil tank 12. The oil suction port 111 of the bridge tank 11 is below, so that the lock tank 11 can still be used normally.
如图2、图3、图6和图7所示,第一隔板113竖直设置于锁桥油箱11的内部,将锁桥油箱11分隔为两个腔室。第一隔板113上开设有第一穿孔1131,以连通这两个腔室。并且,第一穿孔1131的开设高度低于助力转向油箱12的高度,以保证两个油箱内的液压油的充分混合换热。另外,第二隔板123竖直设置于助力转向油箱12的内部,将助力转向油箱12分隔为两个腔槽。第二隔板123上开设有第二穿孔1231,以连通两个腔槽。在其他实施方式中,第一穿孔1131的数量及位置并不唯一,可以灵活调整。As shown in FIGS. 2, 3, 6, and 7, the first partition plate 113 is vertically disposed inside the lock-up oil tank 11, and the lock-up oil tank 11 is partitioned into two chambers. A first through hole 1131 is opened in the first partition plate 113 to connect the two chambers. Moreover, the opening height of the first through hole 1131 is lower than the height of the power steering oil tank 12 to ensure sufficient mixing and heat exchange of the hydraulic oil in the two oil tanks. In addition, the second partition plate 123 is vertically disposed inside the power steering oil tank 12, and the power steering oil tank 12 is partitioned into two chamber slots. A second through hole 1231 is defined in the second partition plate 123 to connect the two cavity grooves. In other embodiments, the number and position of the first through holes 1131 are not unique and can be flexibly adjusted.
如图2和图3所示,助力转向油箱12固定于锁桥油箱11的一内壁上,即助力转向油箱12与锁桥油箱11共用该内壁。锁桥油箱11的吸油口111设于该内壁位于助力转向油箱12下方的位置,助力转向油箱12的吸油口121设于该内壁对应于助力转向油箱12的位置上。另外,锁桥油箱11具有一顶板,锁桥油箱11的回油口112及助力转向油箱12的回油口122均设于顶板上,助力转向油箱12的回油口122位于锁桥油箱11两个腔室之一的上方,且对应于助力转向油箱12的上方位置,锁桥油箱11的回油口112位于锁桥油 箱11两个腔室中另一个的上方。在其他实施方式中,例如锁桥油箱11及助力转向油箱12均未设置隔板时,锁桥油箱11的回油口112可灵活选择在顶板上的开设位置,但应保证其不在助力转向油箱12的上方,助力转向油箱12的回油口122开设位置亦可适当调整,但应保证其位于助力转向油箱12顶部开口的上方,以便回油。As shown in FIGS. 2 and 3, the power steering oil tank 12 is fixed to an inner wall of the locker oil tank 11, that is, the power steering oil tank 12 and the lock axle oil tank 11 share the inner wall. The oil suction port 111 of the lock axle oil tank 11 is disposed at a position where the inner wall is located below the power steering oil tank 12, and the oil suction port 121 of the power steering oil tank 12 is disposed at a position where the inner wall corresponds to the power steering oil tank 12. In addition, the lock axle oil tank 11 has a top plate, the oil return port 112 of the lock axle oil tank 11 and the oil return port 122 of the power steering oil tank 12 are all disposed on the top plate, and the oil return port 122 of the power steering oil tank 12 is located at the lock bridge oil tank 11 Above one of the chambers, and corresponding to the upper position of the power steering oil tank 12, the oil return port 112 of the lock axle oil tank 11 is located at the lock bridge oil The tank 11 is above the other of the two chambers. In other embodiments, for example, when neither the lock axle oil tank 11 nor the power steering oil tank 12 is provided with a partition plate, the oil return port 112 of the lock axle oil tank 11 can flexibly select the opening position on the top plate, but it should be ensured that it is not in the power steering oil tank. Above the 12, the position of the oil return port 122 of the power steering oil tank 12 can also be appropriately adjusted, but it should be ensured that it is located above the top opening of the power steering oil tank 12 to return oil.
另外,如图2所示,在本实施方式中,锁桥油箱11的回油口112及助力转向油箱12的回油口122上分别设有回油过滤器安装部1121,1221,以分别安装两个回油过滤器。这两个回油过滤器分别设于锁桥回路的锁桥回油管路及助力转向回路的助力转向回油管路,以分别对两个回路的回油进行过滤。并且,锁桥油箱11顶部还设有用于安装空气滤清器的安装部1122,其与现有结构大致相同,在此不予赘述。In addition, as shown in FIG. 2, in the present embodiment, the oil return port 112 of the lock cylinder tank 11 and the oil return port 122 of the power steering oil tank 12 are respectively provided with oil return filter mounting portions 1121, 1221 for mounting separately. Two return oil filters. The two oil return filters are respectively disposed in the lock return oil return line of the lock bridge circuit and the power steering return oil return line of the power steering circuit to filter the oil return of the two circuits respectively. Moreover, the top of the lock-up oil tank 11 is further provided with a mounting portion 1122 for mounting an air cleaner, which is substantially the same as the conventional structure, and will not be described herein.
另外,如图2所示,在本实施方式中,锁桥回路的锁桥回油管路及助力转向回路的助力转向回油管路上还分别设有一个散热器,两个散热器分别位于两个回油过滤器的上路方向,即提供对回油先散热后过滤的功能。在其他实施方式中,亦可将锁桥回路以及助力转向回路的回油管路连通为一根回油总管,并在该回油总管上安装散热器以及回油过滤器后,在分别连通于锁桥油箱11的回油口112以及助力转向油箱12的回油口122,管路设计的其他灵活变换在此不予赘述。In addition, as shown in FIG. 2, in the present embodiment, a lock radiator is provided on the lock return oil return line of the lock bridge circuit and the power steering return oil return line of the power steering circuit, and the two heat sinks are respectively located at two backs. The upstream direction of the oil filter provides the function of filtering the oil before it is cooled. In other embodiments, the lock circuit and the return line of the power steering circuit may be connected as a return oil main pipe, and after the radiator and the oil return filter are installed on the oil return main pipe, respectively, the lock is connected to the lock The oil return port 112 of the axle oil tank 11 and the oil return port 122 of the power steering oil tank 12, other flexible changes of the piping design are not described herein.
需要说明的是,本实施方式中提出的回油过滤器及散热器,仅为示例性的说明。在其他实施方式中,以锁桥回路为例,亦可单独设置回油过滤器,或者单独设置散热器,即在锁桥油箱11的回油管路上安装散热器,又或将回油过滤器设置在散热器的上路方向,均不以本实施方式为限,但应优选地将回油过滤器和散热器均设置在锁桥回路与锁桥油箱11回油口112的连接处,或设置在助力转向回路与助力转向油箱12回油口122的连接处。It should be noted that the oil return filter and the heat sink proposed in the present embodiment are merely illustrative. In other embodiments, taking the lock bridge circuit as an example, the oil return filter may be separately provided, or the heat sink may be separately provided, that is, the heat sink may be installed on the oil return line of the lock bridge oil tank 11, or the oil return filter may be set. In the direction of the upper direction of the radiator, it is not limited to the embodiment, but it is preferable to set both the oil return filter and the radiator at the connection of the lock circuit and the oil return port 112 of the lock cylinder 11 or The power steering circuit is connected to the return port 122 of the power steering oil tank 12.
另外,如图4所示,在本实施方式中,锁桥油箱11上设置有液位液温计13,其最低液位对应的液面高度等于助力转向油箱12顶部开口处的高度。即,当锁桥油箱11内液面高度下降至液位液温计13最低读数以下时,则锁桥油箱11与助力转向油箱12作为两个独立的油箱工作。In addition, as shown in FIG. 4, in the present embodiment, the lock level tank 11 is provided with a liquid level liquid temperature gauge 13 whose liquid level height corresponding to the lowest liquid level is equal to the height at the top opening of the power steering oil tank 12. That is, when the liquid level in the lock axle tank 11 drops below the lowest reading of the liquid level liquid gauge 13, the lock axle tank 11 and the power steering tank 12 operate as two separate tanks.
现有液压助力转向系统通常采用车用转向油壶作为油箱,由于车用转向油壶存储油液容积较小,一般为2升~2.5升,双向摆渡车a头和b头各装有助力转向装置,因而助力转向系统液压管路较长,一般达到10米左右,液压回路中无冷却散热装置。以上因素致使液压油在现有转向系统中流动时发热量大,温度循环升高,致使液压系统密封老化,逐步出现泄漏等问题。本发明取消了转向油壶,将助力转向回路连通的助力转向油箱12与锁桥回路连通的锁桥油箱11结合在一起,形成一个共用的液压油箱1,其容积较大,例如, 锁桥油箱11的容积可达30升,助力转向油箱12容积可设计为5升。同时,在助力转向回油管路与锁桥回油管路同时设置散热器,或将两回油管路共用并经过散热器回油,以增强回油管路内油液的散热。油箱容积的增大和回油管路通过散热器回油的技术措施,有效解决了现有液压助力转向系统的油温过高导致的原件老化和油液泄漏问题。The existing hydraulic power steering system usually adopts a vehicle steering oil tank as a fuel tank. Since the steering oil tank of the vehicle has a small volume of oil storage, generally 2 liters to 2.5 liters, the two-way shuttle heads and the b-heads are each equipped with a power steering. The device, thus the steering hydraulic system, has a long hydraulic line, generally reaching about 10 meters, and there is no cooling and cooling device in the hydraulic circuit. The above factors cause the hydraulic oil to generate a large amount of heat when flowing in the existing steering system, and the temperature cycle is increased, causing the hydraulic system to seal and aging, and gradually leaking and the like. The invention eliminates the steering oil can, and the power steering oil tank 12 communicating with the power steering circuit is combined with the lock axle oil tank 11 communicating with the lock bridge circuit to form a common hydraulic oil tank 1 having a large volume, for example, The volume of the lock axle tank 11 can reach 30 liters, and the volume of the power steering tank 12 can be designed to be 5 liters. At the same time, the radiator is arranged at the same time as the power steering return oil pipeline and the lock bridge oil return pipeline, or the two oil return pipelines are shared and returned to the oil through the radiator to enhance the heat dissipation of the oil in the oil return pipeline. The increase of the volume of the fuel tank and the technical measures of returning oil to the oil return pipeline through the radiator effectively solve the problem of aging of the original parts and oil leakage caused by the excessive oil temperature of the existing hydraulic power steering system.
本发明的液压油箱1在正常工作情况下,锁桥油箱11液位在液位液温计13最低液位以上,锁桥油箱11与助力转向油箱12内的油液混合在一起。经过散热器散热的液压油回到锁桥油箱11与助力转向油箱12内,液压油充分换热,降低了助力转向油箱12的油液温度,有效解决了现有转向液压系统液压油温过高的问题。当锁桥油箱11内的液位降低至液位液温计13最低液位时,即降低至助力转向油箱12最高液位以下时,锁桥油箱11和助力转向油箱12成为两个独立的油箱,此时由于助力转向油箱12容积大于现有助力转向液压油壶,其散热面积较大,散热效果也较好。In the normal operation of the hydraulic oil tank 1 of the present invention, the liquid level of the lock-up oil tank 11 is above the minimum liquid level of the liquid level liquid temperature meter 13, and the lock-up oil tank 11 is mixed with the oil in the power steering oil tank 12. The hydraulic oil radiated by the radiator returns to the lock-up oil tank 11 and the power steering oil tank 12, and the hydraulic oil fully exchanges heat, which reduces the oil temperature of the power steering oil tank 12, and effectively solves the problem that the hydraulic oil temperature of the existing steering hydraulic system is too high. The problem. When the liquid level in the lock axle tank 11 is lowered to the lowest liquid level of the liquid level liquid temperature gauge 13, that is, below the maximum liquid level of the power steering oil tank 12, the lock axle oil tank 11 and the power steering oil tank 12 become two independent fuel tanks. At this time, since the volume of the power steering oil tank 12 is larger than that of the existing power steering hydraulic oil tank, the heat dissipation area is large, and the heat dissipation effect is also good.
另外,采用锁桥油箱11内嵌设置助力转向油箱12的设计方案,还可以解决现有锁桥或者助力转向液压系统发生爆管后,对另一液压系统的影响。例如锁桥回路的液压泵压力油口的胶管爆管后,锁桥油箱11内的液压油通过爆管侧流尽,但助力转向油箱12内的液压油不会减少。该设计方案有效降低了液压系统爆管后的风险,避免了爆管后导致的锁桥和助力转向功能同时失灵的情况,提高了整车运行的安全可靠性。In addition, the design of the power steering oil tank 12 embedded in the lock axle oil tank 11 can also solve the influence of the existing lock bridge or the power steering hydraulic system on another hydraulic system after the explosion occurs. For example, after the hose of the hydraulic pump pressure port of the lock bridge circuit is squished, the hydraulic oil in the lock bridge tank 11 is exhausted through the squib side, but the hydraulic oil in the power steering tank 12 is not reduced. The design scheme effectively reduces the risk of the hydraulic system after the pipe bursting, and avoids the simultaneous failure of the lock bridge and the power steering function caused by the pipe burst, thereby improving the safety and reliability of the vehicle operation.
如图1所示,在本实施方式中,锁桥回路主要包括锁桥压力管路、锁桥回油管路、锁桥电磁换向阀21、爆管应急装置、防爆管实验装置、压力补偿装置、压力报警装置以及安全阀25。其中,锁桥压力管路一端连通于锁桥油箱11的吸油口111,另一端具有两个接口,分别连通于两组锁桥机构,即每组锁桥机构包括两个锁桥油缸20,用于分别锁正同一车桥10的两个车轮,锁桥压力管路上安装有第一油泵26,其用于向锁桥机构泵油。锁桥回油管路一端连通于锁桥油箱11的回油口112,另一端具有两个接口,分别连通于两组锁桥机构。锁桥电磁换向阀21设于锁桥压力管路上,选择性地导通两组锁桥机构的其中之一的油路。As shown in FIG. 1 , in the present embodiment, the lock bridge circuit mainly includes a lock bridge pressure line, a lock bridge return line, a lock bridge electromagnetic reversing valve 21 , a squib emergency device, an explosion-proof tube experimental device, and a pressure compensating device. , pressure alarm device and safety valve 25. Wherein, one end of the lock bridge pressure line is connected to the oil suction port 111 of the lock bridge oil tank 11 , and the other end has two interfaces, which are respectively connected to the two sets of lock bridge mechanisms, that is, each set of lock bridge mechanism includes two lock bridge cylinders 20, To lock the two wheels of the same axle 10 respectively, a first oil pump 26 is mounted on the lock axle pressure line for pumping oil to the lock mechanism. One end of the lock bridge oil return line is connected to the oil return port 112 of the lock bridge oil tank 11, and the other end has two interfaces, which are respectively connected to the two sets of lock bridge mechanisms. The lock bridge electromagnetic reversing valve 21 is disposed on the lock bridge pressure line to selectively conduct the oil path of one of the two sets of lock mechanisms.
现有摆渡车的液压系统突然降低主要由以下原因导致:连接锁桥油缸20的胶管发生爆管,致使液压油液通过爆管侧流出,液压系统无法建立压力(液压油缸离地间隙通常为300毫米左右,是整车离地间隙最小部位,管路易发生爆管)。电气故障导致H型三位四通电磁换向阀(传统双头摆渡车均采用H型三位四通电磁换向阀)失电,阀芯中位泄荷。针对上述问题,如图1所示,在本实施方式中,爆管应急装置设于锁桥压力管路,且位于锁桥压力管路与锁桥机构的连通处,即锁桥压力管路与每个锁桥油缸20的连通处。爆管 应急装置包括电磁阀221及压力继电器222,电磁阀221用于选择性地连通或切断锁桥压力管路,压力继电器222用于控制电磁阀221,锁桥压力管路的压力值低于一防爆管下限压力值(例如9兆帕)时,压力继电器222控制电磁阀221切断锁桥压力管路。需要说明的是,在本实施方式中,锁桥电磁换向阀21优选为带定位的二位四通电磁换向阀,即锁桥压力管路在锁桥电磁换向阀21处分为四条二级锁桥压力管路,即电磁换向阀具有两个电位,每个电位对应两条二级锁桥压力管路,以分别连通至摆渡车前后侧车桥10上的锁桥机构。综上所述,在本实施方式中,爆管应急装置的数量为四组,即四个电磁阀221以及四个压力继电器222,分别设置于四条二级锁桥压力管路上。在其他实施方式中,亦可在与每一个锁桥机构的其中一个锁桥油缸20连通的二级锁桥压力管路上设置一组爆管应急装置,亦或根据锁桥压力管路与锁桥机构连接处的其他管路设置形式,相应地改变爆管应急装置的设置方式,并不以此为限,但应保证对摆渡车前后侧车桥10均提供上述的防爆管功能。The sudden decrease of the hydraulic system of the existing shuttle car is mainly caused by the following reasons: the hose connecting the lock cylinder 20 is squished, causing the hydraulic oil to flow out through the squib side, and the hydraulic system cannot establish the pressure (the hydraulic cylinder is usually 300 from the ground). About millimeters, it is the smallest part of the vehicle's ground clearance, and the pipeline is prone to bursting. The electrical fault causes the H-type three-position four-way electromagnetic reversing valve (the traditional double-headed shuttle car adopts the H-type three-position four-way electromagnetic reversing valve) to lose power, and the spool has a neutral discharge. In view of the above problem, as shown in FIG. 1 , in the present embodiment, the squib emergency device is disposed in the lock bridge pressure line, and is located at the communication between the lock bridge pressure line and the lock mechanism, that is, the lock bridge pressure line and The connection of each lock cylinder 20 is. Burst tube The emergency device includes a solenoid valve 221 for selectively connecting or disconnecting the lock bridge pressure line, and a pressure relay 222 for controlling the solenoid valve 221, and the pressure value of the lock bridge pressure line is lower than an explosion-proof When the tube lower limit pressure value (for example, 9 MPa), the pressure relay 222 controls the solenoid valve 221 to cut the lock bridge pressure line. It should be noted that, in the present embodiment, the lock bridge electromagnetic reversing valve 21 is preferably a two-position four-way electromagnetic reversing valve with positioning, that is, the lock bridge pressure line is divided into four two at the lock bridge electromagnetic reversing valve 21 The stage lock bridge pressure line, that is, the electromagnetic reversing valve has two potentials, each potential corresponding to two secondary lock bridge pressure lines to respectively connect to the lock mechanism on the front and rear side axles 10 of the shuttle bus. In summary, in the present embodiment, the number of the squib emergency devices is four, that is, four solenoid valves 221 and four pressure relays 222 are respectively disposed on the four secondary lock bridge pressure lines. In other embodiments, a set of squib emergency devices may be disposed on the secondary lock bridge pressure line that communicates with one of the lock cylinders 20 of each of the lock mechanisms, or according to the lock bridge pressure line and the lock bridge. Other pipeline installation forms at the connection of the mechanism, correspondingly changing the setting mode of the squib emergency device, are not limited thereto, but it should be ensured that the above-mentioned explosion-proof pipe function is provided for the front and rear axles 10 of the shuttle bus.
需要说明的是,本实施方式中选用的带定位的二位四通电磁换向阀,其左位或者右位工作时对应的电磁铁保持得电,该技术特点实际上起到了双重保险的作用,避免了锁桥电磁换向阀21的定位装置失效后其不能保持在工作位的情况,此时电磁铁常得电,电磁吸力使阀芯保持在工作位,也避免了电气系统故障导致电磁铁失电,其不能保持在工作位的情况,此时定位装置使阀芯保持在工作位。上述锁桥电磁换向阀21的选用,避免了现有双头摆渡车锁桥液压系统的锁桥电磁换向阀21的阀芯不能保持在正常工作位,而导致的液压系统故障和液压锁桥压力突然降低的问题。在其他实施方式中,亦可根据锁桥回路中的管路设置形式,灵活选择其他种类的电磁换向阀,但应优选带定位功能的电磁换向阀,并不以此为限。It should be noted that the two-position four-way electromagnetic reversing valve with positioning selected in the embodiment maintains the corresponding electromagnet in the left or right position, and the technical feature actually plays the role of double insurance. It avoids the situation that the positioning device of the lock-bridge electromagnetic reversing valve 21 cannot be kept in the working position after the failure of the positioning device. At this time, the electromagnet is often energized, the electromagnetic suction keeps the valve core in the working position, and the electromagnetic system is prevented from causing electromagnetic failure. The iron loses power and it cannot be kept in the working position, at which point the positioning device keeps the spool in the working position. The selection of the above-mentioned lock-bridge electromagnetic reversing valve 21 avoids the hydraulic system failure and the hydraulic lock caused by the valve core of the lock-bridge electromagnetic reversing valve 21 of the existing double-headed swing truck lock hydraulic system not being maintained in the normal working position. The problem of sudden drop in bridge pressure. In other embodiments, other types of electromagnetic reversing valves may be flexibly selected according to the pipeline arrangement form in the lock bridge circuit, but electromagnetic reversing valves with positioning functions are preferred, and are not limited thereto.
如图1所示,在本实施方式中,防爆管实验装置设于锁桥压力管路上,且位于爆管应急装置与锁桥机构之间。其中,防爆管实验装置包括实验油箱及截止阀,实验油箱通过一条实验管路连通于锁桥压力管路,截止阀设于实验管路,以选择性地开启或切断实验管路。针对上述结构,本发明设计了爆管实验并对每条二级锁桥压力管路进行模拟爆管,确保车辆行驶时爆管应急装置能够有效防止爆管。以其中一条二级锁桥压力管路为例,对其设计防爆管实验的原理图可参考图1,在锁桥油缸20接口处引出一段实验管路与截止阀连接,截止阀另一端连接实验油箱。当该二级锁桥压力管路达到正常锁桥压力15兆帕后,手动打开截止阀,模拟该条管路爆管。爆管后该条二级锁桥压力管路上的电磁阀221自动切断该支路,得到附图8所示的爆管实验曲线。上述实验中液压系统正常锁桥压力为15兆帕, 压力继电器222调定压力为9兆帕。该爆管实验中的关键参数是压力继电器222的压力调定值,一般理想状况是发生爆管的2秒~3秒后,电磁阀221动作切断爆管回路。若压力设定值过高,系统可能因其他原因压力降低到设定值而产生误爆管动作,实际上系统没有发生爆管。若压力设定值过低,即使系统发生爆管也无法测出,则可能导致无爆管动作油箱油液通过爆管侧流尽。As shown in FIG. 1 , in the present embodiment, the explosion-proof tube experimental device is disposed on the lock bridge pressure line and is located between the squib emergency device and the lock mechanism. The explosion-proof tube experimental device includes an experimental oil tank and a shut-off valve, and the experimental oil tank is connected to the lock bridge pressure line through an experimental pipeline, and the cut-off valve is disposed in the experimental pipeline to selectively open or cut the experimental pipeline. In view of the above structure, the present invention designs a squib test and simulates a squib for each secondary lock bridge pressure line to ensure that the squib emergency device can effectively prevent the squib when the vehicle is running. Taking one of the secondary lock-bridge pressure pipelines as an example, the schematic diagram of the design of the explosion-proof pipe test can be referred to Figure 1. At the interface of the lock-up cylinder 20, a test pipeline is connected with the shut-off valve, and the other end of the shut-off valve is connected. tank. After the secondary lock bridge pressure line reaches the normal lock bridge pressure of 15 MPa, manually open the shut-off valve to simulate the burst of the line. After the squib, the solenoid valve 221 on the secondary lock bridge pressure line automatically cuts off the branch, and the squib test curve shown in FIG. 8 is obtained. In the above experiment, the normal locking pressure of the hydraulic system is 15 MPa. The pressure relay 222 sets the pressure to 9 MPa. The key parameter in the squib test is the pressure setting value of the pressure relay 222. Generally, after 2 seconds to 3 seconds after the squib occurs, the solenoid valve 221 operates to cut off the squib circuit. If the pressure setting value is too high, the system may drop the pressure to the set value for other reasons and cause a false tube explosion. In fact, the system does not explode. If the pressure setting value is too low, even if the system bursts, it cannot be detected, which may cause the oil in the tank to flow through the squib side.
如图1所示,在本实施方式中,压力补偿装置主要包括充液阀231及蓄能器232。其中,充液阀231设于锁桥压力管路上,且位于锁桥电磁换向阀21与第一油泵26之间。当锁桥回路的压力值达到一工作上限压力值(例如15兆帕)时,充液阀231调节锁桥压力管路进行泄压,当锁桥回路的压力值达到一工作下限压力值(例如12.5兆帕)时,充液阀231调节锁桥压力管路进行补压。蓄能器232连接于充液阀231,用于在锁桥回路的压力值达到工作上限压力值(例如15兆帕)时,对锁桥回路进行保压。As shown in FIG. 1, in the present embodiment, the pressure compensating device mainly includes a liquid filling valve 231 and an accumulator 232. The liquid filling valve 231 is disposed on the lock bridge pressure line and is located between the lock bridge electromagnetic reversing valve 21 and the first oil pump 26 . When the pressure value of the lock bridge circuit reaches a working upper limit pressure value (for example, 15 MPa), the liquid filling valve 231 adjusts the lock bridge pressure line to release pressure, and when the pressure value of the lock bridge circuit reaches a lower working pressure value (for example) At 12.5 MPa, the filling valve 231 adjusts the lock-bridge pressure line for pressure compensation. The accumulator 232 is connected to the filling valve 231 for holding the lock circuit when the pressure value of the lock circuit reaches the upper working pressure value (for example, 15 MPa).
如图1所示,在本实施方式中,压力报警装置设于锁桥压力管路,例如一压力继电器241,以在锁桥回路的压力值低于一安全下限压力值(例如9兆帕)时进行报警。具体来说,利用压力继电器241连接一个蜂鸣器242以及一个安装在车辆仪表盘上的报警灯。当锁桥回路内压力低于9兆帕时,该压力继电器241发出电信号,蜂鸣器242发出报警且报警灯点亮。在其他实施方式中,亦可使用其他设备或电器元件替代上述压力报警器,提供监控锁桥回路压力的功能,并不以此为限。As shown in FIG. 1 , in the present embodiment, the pressure alarm device is disposed in the lock bridge pressure line, such as a pressure relay 241 , so that the pressure value in the lock bridge circuit is lower than a safe lower limit pressure value (for example, 9 MPa). When an alarm occurs. Specifically, a buzzer 242 and an alarm light mounted on the dashboard of the vehicle are connected by a pressure relay 241. When the pressure in the lock bridge circuit is lower than 9 MPa, the pressure relay 241 sends an electric signal, the buzzer 242 issues an alarm and the alarm light illuminates. In other embodiments, other devices or electrical components may be used instead of the above-mentioned pressure alarms, and the function of monitoring the pressure of the lock circuit is not limited thereto.
如图1所示,在本实施方式中,安全阀25设于锁桥压力管路连接第一油泵26的位置上,即第一油泵26将锁桥油箱11内的液压油通过锁桥压力管路泵出的位置。安全阀25主要用于在锁桥回路的压力值高于一安全上限压力值(例如18兆帕)时进行溢流,即切断第一油泵26对锁桥压力管路的供油,以限制锁桥回路的压力值继续升高。在其他实施方式中,亦可使用其他设备替代安全阀25,作为压力安全装置,对锁桥回路的压力进行监控,并不以此为限。As shown in FIG. 1 , in the present embodiment, the safety valve 25 is disposed at a position where the lock pressure line is connected to the first oil pump 26 , that is, the first oil pump 26 passes the hydraulic oil in the lock tank 11 through the lock tube pressure tube. The location where the road is pumped. The safety valve 25 is mainly used for overflowing when the pressure value of the lock bridge circuit is higher than a safety upper limit pressure value (for example, 18 MPa), that is, the oil supply to the lock bridge pressure line of the first oil pump 26 is cut off to limit the lock. The pressure value of the bridge circuit continues to rise. In other embodiments, other devices may be used instead of the safety valve 25 as a pressure safety device to monitor the pressure of the lock circuit, and are not limited thereto.
需要说明的是,本实施方式中对于上述压力报警装置以及安全阀25的描述仅为示例性说明,其具体设置方式及安装位置均可根据实际需要灵活调整。并且,即可只设置压力报警装置,也可只设置安全阀25,还可同时设置压力报警装置与安全阀25,均不以本实施方式为限。It should be noted that the descriptions of the above-mentioned pressure alarm device and the safety valve 25 in the present embodiment are merely exemplary, and the specific arrangement manner and the installation position can be flexibly adjusted according to actual needs. Further, only the pressure alarm device may be provided, or only the safety valve 25 may be provided, and the pressure alarm device and the safety valve 25 may be provided at the same time, which are not limited to the embodiment.
如图1所示,以本实施方式为例,上述压力补偿装置、压力报警装置及安全阀25的工作原理如下:充液阀231设定工作上限压力值为15兆帕,工作下限压力值为12.5兆帕,安全阀25设定安全上限压力值为18兆帕。锁桥液压系统正常工作时,锁桥回路压力上升 到15兆帕时,充液阀231的N口与P口接通,第一油泵26通过锁桥压力管路从N口泄荷,压力变为0。充液阀231的S2口与蓄能器232及锁桥回路连接,蓄能器232在锁桥回路中起到保压作用,锁桥压力保持在15兆帕。当锁桥回路由于管路泄漏或者其他原因导致压力降低到12.5兆帕时,充液阀231的P口与S2口接通,第一油泵26通过锁桥压力管路为锁桥回路补充压力,直至压力升至15兆帕时再次泄荷。压力继电器241设定安全下限压力值为9兆帕,当压力低于9兆帕时发出电信号,仪表盘锁桥压力低报警灯亮,蜂鸣器242报警。需要说明的是,上述工作上限压力值、工作下限压力值、安全上限压力值及安全下限压力值均可根据实际情况进行设定,并不以此为限。As shown in FIG. 1 , taking the embodiment as an example, the working principle of the pressure compensating device, the pressure alarm device and the safety valve 25 is as follows: the filling valve 231 sets the working upper limit pressure value to 15 MPa, and the working lower limit pressure value is At 12.5 MPa, the safety valve 25 sets a safety upper limit pressure of 18 MPa. When the lock bridge hydraulic system works normally, the pressure of the lock bridge circuit rises. At 15 MPa, the N port of the filling valve 231 is connected to the P port, and the first oil pump 26 is discharged from the N port through the lock pipe pressure line, and the pressure becomes zero. The S2 port of the liquid filling valve 231 is connected to the accumulator 232 and the lock bridge circuit, and the accumulator 232 plays a pressure maintaining function in the lock bridge circuit, and the lock bridge pressure is maintained at 15 MPa. When the lock bridge circuit is reduced to 12.5 MPa due to pipeline leakage or other reasons, the P port of the liquid filling valve 231 is connected to the S2 port, and the first oil pump 26 supplements the pressure of the lock bridge circuit through the lock bridge pressure line. Discharge again until the pressure rises to 15 MPa. The pressure relay 241 sets the safety lower limit pressure value to 9 MPa. When the pressure is lower than 9 MPa, an electric signal is issued, the instrument panel lock bridge pressure low alarm light is on, and the buzzer 242 alarms. It should be noted that the above-mentioned working upper limit pressure value, working lower limit pressure value, safety upper limit pressure value and safety lower limit pressure value can be set according to actual conditions, and are not limited thereto.
如图1所示,在本实施方式中,助力转向回路主要包括助力转向压力管路、助力转向回油管路及助力转向电磁换向阀31。其中,助力转向压力管路一端连通于助力转向油箱12的吸油口121,另一端具有两个接口,分别连通于两组助力转向机构,例如两个转向器30,助力转向压力管路上安装有第二油泵32。助力转向回油管路一端分别连通于两个转向器30,另一端连通于助力转向油箱12的回油口122。助力转向电磁换向阀31设于助力转向压力管路上,选择性地导通两个转向器30的其中之一的油路。As shown in FIG. 1 , in the present embodiment, the power steering circuit mainly includes a power steering pressure pipeline, a power steering return oil pipeline, and a power steering electromagnetic reversing valve 31 . Wherein, one end of the power steering pressure line is connected to the oil suction port 121 of the power steering oil tank 12, and the other end has two interfaces, which are respectively connected to two sets of power steering mechanisms, for example, two steering gears 30, and the power steering pressure pipeline is installed with the first Two oil pump 32. One end of the power steering return oil line is respectively connected to the two steering gears 30, and the other end is connected to the oil return port 122 of the power steering oil tank 12. The power steering electromagnetic reversing valve 31 is disposed on the power steering pressure line to selectively conduct the oil path of one of the two steering gears 30.
如图1所示,上述助力转向液压系统,即助力转向回路的工作原理为:a头驾驶时,助力转向电磁换向阀31左位工作,即电磁铁DTA得电,第二油泵32为该侧的助力转向机构供油,反之亦然。当无需转向时,助力转向回路内压力为0,助力转向液压系统通过转向机构自带的回油口泄荷。驾驶员操作方向盘转向时,助力转向液压系统的压力升高,转向器30通过转向传动链进行助力转向。As shown in FIG. 1 , the above-mentioned power steering hydraulic system, that is, the working principle of the power steering circuit is: when the head is driving, the power steering electromagnetic reversing valve 31 is operated to the left position, that is, the electromagnet DTA is energized, and the second oil pump 32 is the same. The side power steering mechanism supplies oil and vice versa. When there is no need to turn, the pressure in the power steering circuit is zero, and the power steering hydraulic system is discharged through the return port of the steering mechanism. When the driver turns the steering wheel, the pressure of the power steering hydraulic system rises, and the steering gear 30 performs power steering through the steering chain.
例如,当锁桥回路中的锁桥电磁换向阀21选择对与摆渡车a头一侧车桥10上的锁桥机构供油时,即摆渡车的主驾驶侧实现锁桥,驾驶员在副驾驶侧驾驶车辆,则助力转向回路的转向电磁换向阀选择对与b头一侧的助力转向机构供油,当驾驶员控制副驾驶侧的方向盘时,该侧的转向器30配合方向盘对该侧车桥10提供助力转向的功能。当锁桥回路中的锁桥电磁换向阀21转换为对与摆渡车b头一侧车桥10上的锁桥机构供油时,即摆渡车的副驾驶侧实现锁桥,驾驶员在主驾驶侧驾驶车辆,则助力转向回路的转向电磁换向阀转换为对与a头一侧的助力转向机构供油,当驾驶员控制主驾驶侧的方向盘时,该侧的转向器30配合方向盘对该侧车桥10提供助力转向的功能。For example, when the lock bridge electromagnetic reversing valve 21 in the lock bridge circuit selects to supply oil to the lock mechanism on the side axle 10 of the shuttle bus, that is, the main driving side of the shuttle bus realizes the lock bridge, the driver is When the passenger's side drives the vehicle, the steering electromagnetic reversing valve of the power steering circuit selects to supply oil to the power steering mechanism on the b-head side. When the driver controls the steering wheel on the passenger's side, the steering gear 30 on the side cooperates with the steering wheel pair. The side axle 10 provides the function of power steering. When the lock bridge electromagnetic reversing valve 21 in the lock bridge circuit is converted to supply oil to the lock mechanism on the axle 10 on the side of the shuttle bus b, that is, the passenger side of the shuttle car realizes the lock bridge, and the driver is in the main When the driving side drives the vehicle, the steering electromagnetic reversing valve of the power steering circuit is switched to supply oil to the power steering mechanism on the side of the a head. When the driver controls the steering wheel of the main driving side, the steering gear 30 of the side cooperates with the steering wheel pair. The side axle 10 provides the function of power steering.
在现有摆渡车的使用中,由于车辆故障导致发动机无法正常运转,紧急情况下需要用牵引车将摆渡车拖离至维修地点进行维修。由于安装于发动机上的转向泵无法正常运转,只能人力操纵方向盘转向,车辆转向困难。针对上述问题,如图1所示,在本实施方式中, 应急液压系统主要包括应急油泵42以及应急电磁换向阀43。应急电磁换向阀43用于选择性地连通锁桥油箱11与锁桥回路和助力转向回路的至少其中之一,使应急油泵42对锁桥回路或助力转向回路供油,或者同时对锁桥回路和助力转向回路供油。进一步地,为了避免锁桥油箱11发生故障对应急液压系统的影响,还可以设置一应急油箱,以使应急电磁换向阀43选择性地连通应急油箱与锁桥回路和助力转向回路的至少其中之一,使应急油泵42对锁桥回路和助力转向回路的至少其中之一供油。在其他实施方式中,应急液压系统中的各液压元件亦可选择其他种类,并不以此为限。In the use of the existing shuttle bus, the engine cannot be operated normally due to the vehicle failure. In an emergency, the tractor needs to be towed away from the maintenance vehicle to the maintenance site for maintenance. Since the steering pump mounted on the engine cannot operate normally, only the steering wheel can be manually turned, and the steering of the vehicle is difficult. In view of the above problem, as shown in FIG. 1, in the present embodiment, The emergency hydraulic system mainly includes an emergency oil pump 42 and an emergency electromagnetic reversing valve 43. The emergency electromagnetic reversing valve 43 is configured to selectively communicate at least one of the lock axle oil tank 11 and the lock bridge circuit and the power steering circuit, so that the emergency oil pump 42 supplies oil to the lock circuit or the power steering circuit, or simultaneously locks the bridge The circuit and the power steering circuit supply oil. Further, in order to avoid the impact of the failure of the lock axle tank 11 on the emergency hydraulic system, an emergency fuel tank may be provided to selectively connect the emergency electromagnetic reversing valve 43 to at least the emergency fuel tank and the lock bridge circuit and the power steering circuit. In one case, the emergency oil pump 42 supplies oil to at least one of the lock bridge circuit and the power steering circuit. In other embodiments, the hydraulic components in the emergency hydraulic system may also be selected from other types, and are not limited thereto.
以本实施方式为例,当锁桥液压系统发生故障导致系统瘫痪时,应急电磁换向阀43选择通过应急管路将锁桥油箱11或应急油箱与锁桥回路连通,并通过应急油泵42向锁桥回路即锁桥机构供油,实现应急锁桥功能。优选的,应急管路与锁桥回路的连通位置为锁桥压力管路上的压力补偿装置与安全阀25之间的位置,即锁桥电磁换向阀21与第一油泵26之间的位置。当助力转向液压系统发生故障导致系统瘫痪时,应急电磁换向阀43选择通过应急管路将助力转向油箱12或应急油箱与助力转向回路连通,并通过应急油泵42向助力转向机构供油,提供应急助力转向功能。优选的,应急管路与助力转向回路的连通位置为助力转向压力管路上的助力转向电磁换向阀31与第二油泵32之间的位置。当锁桥液压系统与助力转向液压系统同时发生故障导致系统瘫痪时,应急电磁换向阀43选择通过应急管路将液压油箱1或应急油箱与锁桥回路及助力转向回路连通,并通过应急油泵42向锁桥机构以及助力转向机构同时供油,以同时提供应急锁桥功能及应急助力转向功能。上述应急液压系统不仅解决了车辆故障时转向困难的问题,同时解决了车辆故障时锁桥失灵的安全隐患。Taking the embodiment as an example, when the lock hydraulic system fails and the system is paralyzed, the emergency electromagnetic reversing valve 43 selects to connect the lock bridge fuel tank 11 or the emergency fuel tank to the lock bridge circuit through the emergency pipeline, and through the emergency oil pump 42 The lock bridge circuit, that is, the lock mechanism, supplies oil and realizes the emergency lock function. Preferably, the communication position between the emergency line and the lock bridge circuit is the position between the pressure compensating device on the lock bridge pressure line and the safety valve 25, that is, the position between the lock bridge electromagnetic reversing valve 21 and the first oil pump 26. When the power steering hydraulic system fails and the system is paralyzed, the emergency electromagnetic reversing valve 43 selects the auxiliary steering oil tank 12 or the emergency fuel tank to communicate with the power steering circuit through the emergency pipeline, and supplies oil to the power steering mechanism through the emergency oil pump 42 Emergency power steering function. Preferably, the communication line between the emergency line and the power steering circuit is a position between the power steering electromagnetic reversing valve 31 and the second oil pump 32 on the power steering pressure line. When the lock hydraulic system and the power steering hydraulic system fail at the same time, the emergency electromagnetic reversing valve 43 selects the hydraulic oil tank 1 or the emergency fuel tank to communicate with the lock circuit and the power steering circuit through the emergency pipeline, and passes the emergency oil pump. 42 The oil is simultaneously supplied to the lock mechanism and the power steering mechanism to provide the emergency lock function and the emergency power steering function. The above emergency hydraulic system not only solves the problem of difficulty in steering when the vehicle is faulty, but also solves the safety hazard of the failure of the lock bridge when the vehicle fails.
需要说明的是,应急油泵42作为应急动力源提供动力时,都是在较短时间内工作。正常情况下,应急油泵42为锁桥液压系统补充压力时,持续工作时间为锁桥液压系统的升压时间,即压力由工作下限压力值(例如12.5兆帕)升高到工作上限压力值(例如15兆帕)的时间,升压时间通常在5秒以内。锁桥液压系统一般补充压力间隔在40分钟左右。应急油泵42为助力转向液压系统提供动力时,持续工作时间为车辆转向时间,转向时间通常在10秒以内。为了避免发热严重,要求应急油泵42的持续工作时间不超过规定值。本实施方式中所选用的应急油泵42要求持续工作时间不超过3分钟,实际使用情况完全满足应急油泵42的持续工作时间要求。It should be noted that when the emergency oil pump 42 is powered as an emergency power source, it works in a short time. Under normal circumstances, when the emergency oil pump 42 replenishes the pressure of the lock-bridge hydraulic system, the continuous working time is the boosting time of the lock-bridge hydraulic system, that is, the pressure is raised from the lower working pressure value (for example, 12.5 MPa) to the upper working pressure value ( For example, 15 MPa), the boost time is usually within 5 seconds. The lock-bridge hydraulic system generally has a supplementary pressure interval of about 40 minutes. When the emergency oil pump 42 powers the power steering hydraulic system, the continuous working time is the vehicle turning time, and the turning time is usually within 10 seconds. In order to avoid serious heat generation, the continuous working time of the emergency oil pump 42 is required to not exceed the prescribed value. The emergency oil pump 42 selected in the present embodiment requires a continuous working time of no more than 3 minutes, and the actual use situation fully satisfies the continuous working time requirement of the emergency oil pump 42.
另外,在本实施方式中,为了便于驾驶员操作,可在驾驶室仪表盘上安装自复位的电动锁桥开关和电动助力转向开关。按下电动助力转向开关后,应急电磁换向阀43左位(弹 簧位)工作,应急油泵为助力转向液压系统提供动力。按下电动锁桥开关后,应急电磁换向阀43右位(电磁铁得电)工作,应急油泵为锁桥液压系统提供动力。Further, in the present embodiment, in order to facilitate the driver's operation, a self-resetting electric lock bridge switch and an electric power steering switch can be mounted on the cab dashboard. After pressing the electric power steering switch, the emergency electromagnetic reversing valve 43 is left (bomb The spring position works and the emergency oil pump powers the steering hydraulic system. After pressing the electric lock bridge switch, the emergency electromagnetic reversing valve 43 is operated in the right position (the electromagnet is energized), and the emergency oil pump supplies power to the lock bridge hydraulic system.
应当理解的是,应急液压系统并不仅限于为锁桥液压系统和助力转向液压系统提供应急保障,其可选择性地对双向行驶摆渡车的各个液压系统的至少其中之一进行应急供油,即同时对双向行驶摆渡车的各液压系统提供应急保障。It should be understood that the emergency hydraulic system is not limited to providing emergency protection for the lock-bridge hydraulic system and the power steering hydraulic system, and may selectively provide emergency fuel supply to at least one of the hydraulic systems of the two-way shuttle. At the same time, it provides emergency protection for each hydraulic system of the two-way shuttle bus.
工业实用性Industrial applicability
本发明提出的双向行驶摆渡车液压系统,通过将双向行驶摆渡车液压锁桥系统的油箱与液压助力转向系统的油箱结合为一个共用的液压油箱,解决了液压助力转向系统油温过高的问题,且简化了双向行驶摆渡车的液压系统。同时,通过锁桥油箱内设置助力转向油箱的结构设计,有效减少了锁桥与助力转向两个液压系统其中之一发生故障后,对其中另一个液压系统的影响,提高了整车在运行过程中的安全性。虽然已参照几个典型实施例描述了本发明,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本发明能够以多种形式具体实施而不脱离发明的精神或实质,所以应当理解,上述实施例不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。 The hydraulic system of the two-way traveling and swinging vehicle proposed by the invention solves the problem that the oil temperature of the hydraulic power steering system is too high by combining the fuel tank of the hydraulic locking bridge system of the two-way traveling shuttle with the fuel tank of the hydraulic power steering system as a common hydraulic oil tank. And simplify the hydraulic system of the two-way shuttle bus. At the same time, through the structural design of the power steering oil tank in the lock axle fuel tank, the impact of one of the two hydraulic systems of the lock bridge and the power steering is reduced, and the impact on the other hydraulic system is improved, and the whole vehicle is in operation. Security in the middle. While the invention has been described with respect to the exemplary embodiments illustrated embodiments The present invention may be embodied in a variety of forms without departing from the spirit or scope of the invention. It is to be understood that the invention is not limited to the details. All changes and modifications that come within the scope of the claims or the equivalents thereof are intended to be covered by the appended claims.

Claims (16)

  1. 一种双向行驶摆渡车液压系统,所述双向行驶摆渡车包括设于其前后侧的两个车桥(10)、能够分别锁正所述两个车桥(10)的两组锁桥机构以及能够分别对所述两个车桥(10)进行助力转向的两组助力转向机构,其特征在于,所述双向行驶摆渡车液压系统包括:A two-way traveling shuttle hydraulic system includes two axles (10) disposed on front and rear sides thereof, two sets of locking mechanisms capable of locking the two axles (10), respectively Two sets of power steering mechanisms capable of separately assisting the two axles (10), wherein the two-way traveling shuttle hydraulic system includes:
    液压油箱(1),包括:Hydraulic tank (1), including:
    锁桥油箱(11);及Lock bridge fuel tank (11); and
    助力转向油箱(12),设于所述锁桥油箱(11)内;a power steering oil tank (12) disposed in the lock axle fuel tank (11);
    锁桥回路,连通于所述锁桥油箱(11)与所述两组锁桥机构之间;以及a lock bridge circuit connected between the lock axle tank (11) and the two sets of lock mechanisms;
    助力转向回路,连通于所述助力转向油箱(12)与所述两组助力转向机构之间。A power steering circuit is connected between the power steering oil tank (12) and the two sets of power steering mechanisms.
  2. 根据权利要求1所述的双向行驶摆渡车液压系统,其特征在于,所述锁桥油箱(11)具有吸油口(111)及回油口(112),所述助力转向油箱(12)且具有吸油口(121)、回油口(122)及顶部开口,所述助力转向油箱(12)的顶部开口高于所述锁桥油箱(11)的吸油口(111)。The two-way traveling shuttle hydraulic system according to claim 1, wherein the lock-up oil tank (11) has an oil suction port (111) and a oil return port (112), and the power steering oil tank (12) has The oil suction port (121), the oil return port (122) and the top opening, the top opening of the power steering oil tank (12) is higher than the oil suction port (111) of the lock bridge oil tank (11).
  3. 根据权利要求2所述的双向行驶摆渡车液压系统,其特征在于,所述双向行驶摆渡车液压系统还包括:The two-way traveling shuttle hydraulic system according to claim 2, wherein the two-way traveling shuttle hydraulic system further comprises:
    两个回油过滤器,分别设于所述锁桥回路与所述锁桥油箱(11)的回油口(112)的连接处以及所述助力转向回路与所述助力转向油箱(12)的回油口(122)的连接处;和/或Two oil return filters respectively disposed at a junction of the lock circuit and the oil return port (112) of the lock axle oil tank (11) and the power steering circuit and the power steering oil tank (12) a connection to the oil return port (122); and/or
    两个散热器,分别设于所述锁桥回路与所述锁桥油箱(11)的回油口(112)的连接处以及所述助力转向回路与所述助力转向油箱(12)的回油口(122)的连接处。Two radiators respectively disposed at a junction of the lock bridge circuit and the oil return port (112) of the lock axle oil tank (11) and oil return of the power steering circuit and the power steering oil tank (12) The junction of the mouth (122).
  4. 根据权利要求2所述的双向行驶摆渡车液压系统,其特征在于,所述液压油箱(1)还包括:The two-way traveling shuttle hydraulic system according to claim 2, wherein the hydraulic oil tank (1) further comprises:
    液位液温计(13),设于所述锁桥油箱(11)上,所述液位液温计(13)的最低液位对应的液面高度等于所述助力转向油箱(12)顶部开口处的高度。a liquid level liquid temperature meter (13) is disposed on the lock bridge oil tank (11), and a liquid level height corresponding to a minimum liquid level of the liquid level liquid temperature meter (13) is equal to a top of the power steering oil tank (12) The height at the opening.
  5. 根据权利要求2所述的双向行驶摆渡车液压系统,其特征在于,所述助力转向油箱(12)固定于所述锁桥油箱(11)的一内壁上,所述助力转向油箱(12)与所述锁桥油箱(11)共用所述内壁,所述锁桥油箱(11)的吸油口(111)设于所述内壁并位于所述助力转向油箱(12)下方的位置,所述助力转向油箱(12)的吸油口(121)设于所述内壁对应于所述助力转向油箱(12)的位置上。The two-way traveling shuttle hydraulic system according to claim 2, wherein said power steering oil tank (12) is fixed to an inner wall of said lock axle oil tank (11), said power steering oil tank (12) and The lock bridge oil tank (11) shares the inner wall, and an oil suction port (111) of the lock bridge oil tank (11) is disposed at the inner wall and located at a position below the power steering oil tank (12), the power steering An oil suction port (121) of the oil tank (12) is provided at a position where the inner wall corresponds to the power steering oil tank (12).
  6. 根据权利要求2所述的双向行驶摆渡车液压系统,其特征在于,所述锁桥油箱(11)内设有第一隔板(113),以将所述锁桥油箱(11)分隔为两个腔室,所述第一隔板(113)上开设有第一穿孔(1131),以连通所述两个腔室,所述助力转向油箱(12)设于其中一个所述腔室, 所述第一穿孔(1131)的高度低于所述助力转向油箱(12)的高度。The two-way traveling shuttle hydraulic system according to claim 2, wherein a first partition (113) is disposed in the lock-up oil tank (11) to divide the lock-up oil tank (11) into two a first chamber (113) is provided with a first perforation (1131) for communicating the two chambers, and the power steering oil tank (12) is disposed in one of the chambers. The height of the first perforation (1131) is lower than the height of the power steering oil tank (12).
  7. 根据权利要求6所述的双向行驶摆渡车液压系统,其特征在于,所述锁桥油箱(11)具有一顶板,所述锁桥油箱(11)的回油口(112)及所述助力转向油箱(12)的回油口(122)均设于所述顶板上,所述助力转向油箱(12)的回油口(122)位于所述锁桥油箱(11)两个腔室之一的上方,且位于所述助力转向油箱(12)的上方,所述锁桥油箱(11)的回油口(112)位于所述锁桥油箱(11)两个腔室中另一个的上方。The two-way traveling shuttle hydraulic system according to claim 6, wherein the lock-up oil tank (11) has a top plate, a return port (112) of the lock-up oil tank (11), and the power steering The oil return port (122) of the oil tank (12) is disposed on the top plate, and the oil return port (122) of the power steering oil tank (12) is located in one of the two chambers of the lock bridge oil tank (11). Above, and above the power steering oil tank (12), the oil return port (112) of the lock bridge tank (11) is located above the other of the two chambers of the lock bridge tank (11).
  8. 根据权利要求2所述的双向行驶摆渡车液压系统,其特征在于,所述助力转向油箱(12)内设有第二隔板(123),以将所述助力转向油箱(12)分隔为两个腔槽,所述第二隔板(123)上开设有第二穿孔(1231),以连通所述两个腔槽。The two-way traveling shuttle hydraulic system according to claim 2, wherein a second partition (123) is disposed in the power steering oil tank (12) to divide the power steering oil tank (12) into two a second cavity (1231) is defined in the second partition (123) to communicate the two cavity slots.
  9. 根据权利要求1~8任一项所述的双向行驶摆渡车液压系统,其特征在于,所述锁桥回路包括:The two-way traveling shuttle hydraulic system according to any one of claims 1 to 8, wherein the lock circuit comprises:
    锁桥压力管路,其连通于所述锁桥油箱(11)与所述两组锁桥机构之间,所述锁桥压力管路上安装有第一油泵(26),所述第一油泵(26)用于由所述锁桥油箱(11)向所述锁桥机构泵油;a lock bridge pressure line connected between the lock bridge oil tank (11) and the two sets of lock mechanism, wherein the lock oil pressure line is installed with a first oil pump (26), the first oil pump ( 26) for pumping oil to the lock mechanism by the lock axle tank (11);
    锁桥回油管路,其连通于所述两组锁桥机构与所述锁桥油箱(11)之间;以及a lock bridge return line connected between the two sets of lock mechanism and the lock bridge tank (11);
    锁桥电磁换向阀(21),安装于所述锁桥压力管路上,选择性地导通所述两组锁桥机构的其中之一的油路。A lock bridge electromagnetic reversing valve (21) is mounted on the lock bridge pressure line to selectively conduct an oil passage of one of the two sets of lock mechanisms.
  10. 根据权利要求9所述的双向行驶摆渡车液压系统,其特征在于,所述锁桥回路还包括:The two-way traveling shuttle hydraulic system according to claim 9, wherein the lock circuit further comprises:
    爆管应急装置,设于所述锁桥压力管路,且位于所述锁桥压力管路与所述锁桥机构的连通处,所述爆管应急装置包括:a squib emergency device, disposed in the lock bridge pressure line, and located at a communication between the lock bridge pressure line and the lock mechanism, the squib emergency device includes:
    电磁阀(221),选择性地连通或切断所述锁桥压力管路;及a solenoid valve (221) selectively connecting or disconnecting the lock bridge pressure line;
    压力继电器(222),能够控制所述电磁阀(221),所述锁桥压力管路的压力值低于一防爆管下限压力值时,所述压力继电器(222)控制所述电磁阀(221)切断所述锁桥压力管路。a pressure relay (222) capable of controlling the solenoid valve (221), the pressure relay (222) controlling the solenoid valve (221) when a pressure value of the lock bridge pressure line is lower than a lower limit pressure value of the explosion-proof tube ) cutting off the lock bridge pressure line.
  11. 根据权利要求10所述的双向行驶摆渡车液压系统,其特征在于,所述锁桥回路还包括:The two-way traveling shuttle hydraulic system according to claim 10, wherein the lock circuit further comprises:
    防爆管实验装置,设于所述锁桥压力管路,且位于所述爆管应急装置与所述锁桥机构之间,所述防爆管实验装置包括:The explosion-proof pipe experimental device is disposed between the squib emergency device and the lock-locking mechanism, and the explosion-proof pipe experimental device comprises:
    实验油箱,通过一实验管路连通于所述锁桥压力管路;及 An experimental fuel tank connected to the lock bridge pressure line through an experimental line; and
    截止阀,设于所述实验管路,以选择性地开启或切断所述实验管路。A shutoff valve is provided in the experimental line to selectively open or shut off the experimental line.
  12. 根据权利要求9所述的双向行驶摆渡车液压系统,其特征在于,所述锁桥回路还包括:The two-way traveling shuttle hydraulic system according to claim 9, wherein the lock circuit further comprises:
    压力补偿装置,包括:Pressure compensation device, including:
    充液阀(231),设于所述锁桥压力管路,且位于所述锁桥电磁换向阀(21)与所述第一油泵(26)之间,所述锁桥回路的压力值达到一工作上限压力值时,所述充液阀(231)调节所述锁桥压力管路进行泄压;所述锁桥回路的压力值达到一工作下限压力值时,所述充液阀(231)调节所述锁桥压力管路进行补压;及a liquid filling valve (231) is disposed in the lock bridge pressure line and located between the lock bridge electromagnetic reversing valve (21) and the first oil pump (26), and the pressure value of the lock circuit When the working upper limit pressure value is reached, the liquid filling valve (231) adjusts the lock bridge pressure line to relieve pressure; when the pressure value of the lock circuit reaches a lower working pressure value, the liquid filling valve ( 231) adjusting the lock bridge pressure line for pressure compensation; and
    蓄能器(232),连接于所述充液阀(231),以在所述锁桥回路的压力值达到所述工作上限压力值时,对所述锁桥回路进行保压。An accumulator (232) is coupled to the liquid filling valve (231) to hold the lock circuit when the pressure value of the lock circuit reaches the upper operating pressure value.
  13. 根据权利要求9所述的双向行驶摆渡车液压系统,其特征在于,所述锁桥回路还包括:The two-way traveling shuttle hydraulic system according to claim 9, wherein the lock circuit further comprises:
    压力报警装置,设于所述锁桥压力管路,以在所述锁桥回路的压力值低于一安全下限压力值时进行报警;和/或a pressure alarm device disposed on the lock bridge pressure line to alarm when a pressure value of the lock bridge circuit is lower than a safe lower limit pressure value; and/or
    压力安全装置,设于所述锁桥回路连接所述第一油泵(26)的位置上,以在所述锁桥回路的压力值高于一安全上限压力值时进行溢流,限制所述锁桥回路的压力值继续升高。a pressure safety device is disposed at a position where the lock bridge circuit is connected to the first oil pump (26) to overflow when the pressure value of the lock bridge circuit is higher than a safety upper limit pressure value, and the lock is restricted The pressure value of the bridge circuit continues to rise.
  14. 根据权利要求9所述的双向行驶摆渡车液压系统,其特征在于,所述锁桥电磁换向阀(21)为带定位的电磁换向阀。The two-way traveling shuttle hydraulic system according to claim 9, wherein the lock-bridge electromagnetic reversing valve (21) is an electromagnetic reversing valve with positioning.
  15. 根据权利要求1~8任一项所述的双向行驶摆渡车液压系统,其特征在于,所述助力转向回路包括:The two-way traveling shuttle hydraulic system according to any one of claims 1 to 8, wherein the power steering circuit comprises:
    助力转向压力管路,其连通于所述助力转向油箱与所述两组助力转向机构之间,所述助力转向压力管路安装有第二油泵(32),所述第二油泵(32)用于由所述助力转向油箱(12)向所述助力转向机构泵油;a power steering pressure line connected between the power steering oil tank and the two sets of power steering mechanisms, the power steering pressure line is equipped with a second oil pump (32), and the second oil pump (32) Pumping oil to the power steering mechanism by the power steering oil tank (12);
    助力转向回油管路,其连通于所述两组助力转向机构与所述助力转向油箱(12)之间;以及a power steering return line that is in communication between the two sets of power steering mechanisms and the power steering tank (12);
    助力转向电磁换向阀(31),设于所述助力转向压力管路上,选择性地导通所述两组助力转向机构的其中之一的油路。A power steering electromagnetic reversing valve (31) is disposed on the power steering pressure line to selectively conduct an oil passage of one of the two sets of power steering mechanisms.
  16. 根据权利要求1~8任一项所述的双向行驶摆渡车液压系统,其特征在于,所述双向行驶摆渡车液压系统还包括:The two-way traveling shuttle hydraulic system according to any one of claims 1 to 8, wherein the two-way traveling shuttle hydraulic system further comprises:
    应急液压系统,包括: Emergency hydraulic system, including:
    应急油泵(42);及Emergency oil pump (42); and
    应急电磁换向阀(43),选择性地连通所述锁桥油箱(11)与所述锁桥回路以及所述锁桥油箱(11)与所述助力转向回路的至少其中之一,使所述应急油泵(42)对所述锁桥回路和所述助力转向回路的至少其中之一供油。 An emergency electromagnetic reversing valve (43) selectively connecting at least one of the lock axle oil tank (11) and the lock bridge circuit and the lock axle oil tank (11) and the power steering circuit An emergency oil pump (42) supplies oil to at least one of the lock bridge circuit and the power steering circuit.
PCT/CN2016/103437 2015-10-28 2016-10-26 Hydraulic system of two-way driving shuttle vehicle WO2017071596A1 (en)

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