WO2017067403A1 - 光伏组件载体及矩阵 - Google Patents

光伏组件载体及矩阵 Download PDF

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Publication number
WO2017067403A1
WO2017067403A1 PCT/CN2016/101744 CN2016101744W WO2017067403A1 WO 2017067403 A1 WO2017067403 A1 WO 2017067403A1 CN 2016101744 W CN2016101744 W CN 2016101744W WO 2017067403 A1 WO2017067403 A1 WO 2017067403A1
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WIPO (PCT)
Prior art keywords
floating body
main floating
photovoltaic module
module carrier
photovoltaic
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PCT/CN2016/101744
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English (en)
French (fr)
Inventor
李留祥
孟凡涛
王玉晓
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汉能新材料科技有限公司
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Publication of WO2017067403A1 publication Critical patent/WO2017067403A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/30Supporting structures being movable or adjustable, e.g. for angle adjustment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention belongs to the field of water photovoltaic power station equipment, and particularly relates to a photovoltaic module carrier and a matrix.
  • Known floating floating devices for supporting photovoltaic modules generally comprise a support structure in the form of a metal or lightweight material frame for supporting one or more photovoltaic panels, and
  • the tool for providing buoyancy is integral with the support structure at the bottom, in the form of a plastic float.
  • a hollow-sealed floating-body photovoltaic module carrier composed of a plurality of floating bodies having mounting brackets on the floating body, or the floating body itself having a connecting structure such as a groove for fixing the photovoltaic module.
  • the current floating-type photovoltaic module carrier, the connection structure of the fixed photovoltaic module has difficulty in opening the mold process due to complicated structure, or the connection strength of the connection structure of the photovoltaic module is not stable enough.
  • the technical problem to be solved by the present invention is to provide a photovoltaic module carrier which is easy to process and produce and has high stability, in view of the complicated mold opening process and insufficient joint strength of the existing photovoltaic module carrier.
  • a photovoltaic module carrier comprising an inner sealed integral shell-shaped main floating body, the top surface of the main floating body having at least one supporting table, and between the supporting table and the bottom surface of the main floating body Be sure a tilting angle, the support table has a plurality of protrusions;
  • the photovoltaic module carrier further comprises at least two connection supports for mounting and fixing the photovoltaic module, and the connection support has a hole (which may be a through hole) matching the shape of the protrusion Or blind hole); by inserting the protrusion into the hole, the fixed connection between the connection support and the main floating body is realized by the friction between the protrusion and the corresponding hole, thereby supporting the connection support
  • the photovoltaic panel is fixed above the main float.
  • the support table may have an embedded hole
  • the connection support member has a protrusion corresponding to the hole embedded in the support table, and the connection support member is realized by inserting the protrusion into the hole.
  • the left and right side walls of the main floating body are each provided with a concave curved design, or may be a rectangular or trapezoidal concave portion.
  • Vents are provided on the front and rear side walls of the main floating body.
  • the support platform and the protruding structure on the support table are integrally formed with the main floating body, which not only ensures the overall stability of the structure and the firmness of the receiving portion, but also reduces the workload during installation.
  • Another technical problem to be solved by the present invention is to provide a photovoltaic module that can be applied to different types and sizes of photovoltaic panels, in view of the problem that the existing support platform can only be applied to a fixed-size photovoltaic module. Carrier.
  • connection support can be used to carry a photovoltaic panel without a frame, and can also be used for a photovoltaic panel carrying a frame.
  • connection support has a clamping edge for clamping the photovoltaic component, and when the openings of the two connection support members are opposite to each other, it can be used to support the photovoltaic panel with the frame; When the edges of the clips are oppositely arranged, they can be used to support the photovoltaic panels without borders.
  • the extending directions of the two connecting supports for supporting the photovoltaic panels are parallel to each other.
  • the outer dimensions of the connecting support can also be arbitrarily adjusted according to different sized photovoltaic modules, and the connecting support is easy to process, and thus can greatly improve product adaptability and production efficiency.
  • connection support has a bead for holding the photovoltaic component while also having a recess for carrying the frameless photovoltaic component.
  • the invention also provides a photovoltaic module carrier matrix, comprising a plurality of said main floating bodies, and a channel connecting plate for connecting the main floating bodies; adjacent photovoltaic main floating bodies are connected by the channel connecting plates Forming a photovoltaic module carrier matrix; wherein the four corners of the main floating body are provided with mounting lugs; the four corners of the channel connecting plate are provided with connecting lugs that cooperate with the mounting lugs, by mounting the lugs The connecting lug is fastened to the connecting lug, and the main floating body is connected to the passage connecting plate.
  • the mounting lugs of the main floating body are misaligned with the position of the connecting lugs of the channel connecting plate.
  • At least one side wall of the main floating body extends outwardly with a maintenance access platform, the bottom of the maintenance channel platform is flat with the bottom wall of the main floating body, and the top is lower than the side wall or the side of the main floating body The height of the side walls is the same.
  • Figure 1 is an overall schematic view of a primary floating body of a photovoltaic module carrier of the present invention.
  • connection support member 2 is a schematic structural view of a connection support member according to an embodiment of the present invention.
  • Figure 3 is a side elevational view of the fixed connection support on the primary float of the photovoltaic module carrier of the present invention.
  • FIG. 4 is a schematic view of a fixed connection support member on a main floating body of a photovoltaic module carrier of the present invention.
  • Figure 5 is a schematic view showing the structure of a connection support member according to another embodiment of the present invention.
  • Figure 6 is a schematic view showing the structure of the channel connecting plate of the present invention.
  • Figure 7 is a partial schematic view showing the matrix of the photovoltaic module carrier of the present invention.
  • the present invention provides a photovoltaic module carrier, which mainly comprises a sealed integrated shell-shaped main floating body 1 , which is composed of a bottom wall and four side walls (left wall, right wall, front wall, rear).
  • the wall and the top wall are formed, and the top wall includes at least one support table 10, and the support table 10 has a certain oblique angle with the bottom wall.
  • the left and right side walls of the main floating body 1 are each provided with a concave curved design, and the purpose of the concave portion 16 is to buffer the impact of water caused by wind and waves.
  • the main floating body 1 and the support table 10 and the protrusions 11 on the support table 10 are integrally formed.
  • the material of the main floating body 1 may be resin, plastic, polyethylene, foamed material or the like, and is preferably high density polyethylene.
  • high density polyethylene polyethylene, polyphenylene ether, acrylonitrile-butadiene-styrene copolymer, unsaturated polyester resin, epoxy resin, silicone resin, polyurethane, and metal-nonmetal composite, non A combination of one or more of metal-nonmetal composites.
  • the angle of inclination of the support table 10 of the main floating body 1 is preferably about 12° for the purpose of better absorbing light, and is also an optimum choice for self-cleaning with rainwater and minimizing wind loads.
  • a guide groove 14 is provided on the top wall of the main floating body 1 to ensure the smoothness of the drainage of the top of the main floating body 1.
  • the upper and lower ends of the main floating body 1 are provided with a venting opening 15, for example, the venting opening 15 can be located at a central position of the support table 10, and the venting opening 15 is used as a duct to increase the amount of wind received at the bottom of the photovoltaic panel.
  • Mounting lugs 18 are provided at the four corners of the main floating body 1 for interconnection.
  • the projections 11 which may be cylindrical (cylindrical, elliptical, or prismatic) projections, tapered Raised, trapezoidal, or other Any shape that is easy to shape.
  • the photovoltaic module carrier further includes at least two connection supports 12 for supporting the fixed photovoltaic modules.
  • the connection support 12 has a through hole or blind hole 121 that cooperates with the shape of the protrusion 11 and a clip 120 for holding the photovoltaic module.
  • the connection support 12 is fixedly coupled to the main floating body 1 by inserting the projection 121 into the through hole or the blind hole 121.
  • connection support 12 may be resin, plastic, polyethylene, foamed material or the like, preferably high density polyethylene.
  • high density polyethylene polyethylene, polyphenylene ether, acrylonitrile-butadiene-styrene copolymer, unsaturated polyester resin, epoxy resin, silicone resin, polyurethane, and metal-nonmetal composite, non A combination of one or more of metal-nonmetal composites.
  • the materials of the main floating body 1 and the connecting support 12 determine a certain elasticity and anti-slip property of each other, and since the main floating body 1 is of an inclined structure design, the convexity of the connecting support 12 and the supporting table 10 is further increased. From 11 and the friction between the main floating body 1 to better ensure the stability of the photovoltaic module.
  • the connecting support 12 of the present invention has a unique structural design such that the clip 120 of the connecting support 12 can not only hold the borderless photovoltaic panel but also the bordered photovoltaic panel. Wherein, the extending edges of the two connecting supports 12 for supporting the photovoltaic panels are parallel to each other.
  • connection supports 12 which can be fixedly connected to the main floating body 1, and the clamps 120 of the two connection supports 12 are matched with each other.
  • the photovoltaic module is held, and the connection support 12 is fixedly connected to the support table 10 to fix the photovoltaic module above the main floating body 1.
  • the opening direction of the clip 120 of the connecting support 12 on the upper and lower sides of the main floating body is opposite to each other, and the photovoltaic panel with the frame is supported as an example for description.
  • the opening direction of the clip 120 of the connection support 12 may be oppositely disposed to carry the borderless photovoltaic panel.
  • the connection support 12 includes a groove 122 in addition to the above-mentioned clip 120 and through hole (which may also be a blind hole) 121, such as As shown in FIG. 5, the groove 122 can be used not only for a photovoltaic panel equipped with a bezel, but also for a plurality of sizes of borderless photovoltaic panels.
  • the support base 10 has an embedded hole
  • the connection support member 12 has a protrusion corresponding to the hole embedded in the support base 10, by the protrusion Inserting the access hole also enables a fixed connection between the connection support 12 and the main floating body 1 to fix the photovoltaic panel supported by the connection support 12 above the main floating body 1.
  • the connecting support 12 of the present invention adopts the cooperation of the through hole and the protrusion to realize the fixed connection between the connecting support 12 and the main floating body 1, and the fastening of the different types of photovoltaic components is realized by the structural design of the clamping edge 120. Clamping.
  • the size of the connection support 12 can be adjusted to meet the installation size requirements of the PV modules of different external dimensions.
  • the photovoltaic module carrier of the present invention is installed in the framed photovoltaic module, and the installation sequence is as follows: firstly, the two ends of the frame of the photovoltaic panel 3 are respectively inserted into two Connected to the opposite side of the support member 12, and then the through holes of the two connection supports 12 respectively correspond to the upper and lower rows of the protrusions 11 of the support table 10 of the top wall of the main floating body 1, together with the photovoltaic panels 3 Simultaneously mounted downwards, the connection support 12 is fixedly coupled to the main floating body 1 together with the photovoltaic panel 3.
  • the two ends of the photovoltaic panel 3 are respectively inserted into the opposite sides 120 of the connecting support 12, and the through holes of the two connecting supports 12 are respectively corresponding to the main floating body.
  • the upper and lower rows of projections 11 of the top wall support table 10 are simultaneously mounted downwardly together with the photovoltaic panel 3 such that the connection support 12 is fixedly coupled to the main floating body 1 together with the photovoltaic panel 3.
  • the support table 10 has a hole therein.
  • the materials of the main floating body 1 and the connecting support 12 determine a certain elasticity and anti-slip property with each other, and since the main floating body 1 is of a tilted structure design, the connection between the connecting support 12 and the protrusion 11 is further increased. Frictional to better ensure the stability of PV modules.
  • the present invention also provides a photovoltaic module carrier matrix, as shown in FIG. 6 and FIG. 7, the photovoltaic module carrier matrix comprises a plurality of the aforementioned primary floating body 1, and a channel connecting plate 2 for connecting the main floating body 1; Adjacent main floating bodies 1 are connected by a channel connecting plate 2 to form a photovoltaic module carrier matrix.
  • the four corners of the main floating body 1 are provided with mounting lugs 18; the four corners of the channel connecting plate 2 are provided with connecting lugs 20 that cooperate with the mounting lugs 18, by connecting the mounting lugs 18 and the connecting lugs 20 with a connecting pin
  • the solid connection 1 connects the main floating body 1 to the channel connection plate 2.
  • the channel connecting plate 2 functions as a connecting body between the main floating body modules on the one hand, and can also serve as a maintenance passage for the maintenance and maintenance personnel to use.
  • the surface of the channel connecting plate 2 has an anti-slip texture to ensure the safety of maintenance personnel.
  • the connecting pin can be used to connect 2 or 3 lugs at the same time to fasten the main floating body and the channel connecting plate, and the connecting pin also has a limiting function to better ensure the overall stability of the connection between the components.
  • the position of the lugs of the main floating body 1 and the maintenance channel are misaligned: the mounting lugs on the same side of the main floating body 1 are different in height from the mounting lugs on the other side; the connecting lugs on the same side of the channel connecting plate 2 The height of the connecting lug on the other side is also different; the mounting lug at one end of the main floating body 1 is below the connecting lug and the connecting lug at the other end is below the mounting lug.
  • the stability of the lug connection can be increased, the sloshing is greatly reduced, and the production cost is also saved.
  • the design of different height differences of the connecting lugs can meet the requirements of the connection, and can also save the mold. The issue of fees.
  • At least one side wall of the main floating body 1 has a maintenance passage platform extending outward.
  • a maintenance passage platform may be extended forward on the front side of the main floating body, and the bottom of the maintenance passage platform is level with the bottom wall of the main floating body, and the top portion Lower than the main buoy
  • the side wall of 1 is the same as the height of the side wall. In this way, a part of the channel connecting plate can be saved, and the maintenance channel platform and the main floating body can be integrally formed, which enhances the overall stability of the carrier.
  • the photovoltaic module carrier and matrix provided by the present invention have the following characteristics: 1.
  • the support table for supporting the photovoltaic panel and the protrusion on the support table are integrally formed with the main floating body; 2.
  • the invention is
  • the connection support can be compatible with the installation of the framed photovoltaic panel and the borderless photovoltaic panel; 3.
  • the unique structural design of the connection support can meet the installation requirements of the photovoltaic modules of different external dimensions; 4.
  • the upper part of the main floating body is provided with the upper part a protrusion for connecting with the connecting support member; 5.
  • the four corners of the main floating body have mounting lugs, and a height difference misalignment design is formed between the connecting lugs of the channel connecting plate, so that the connection of each part of the photovoltaic module carrier is more stable; 6.
  • the main floating body can extend out of the maintenance channel platform.

Abstract

一种光伏组件载体及矩阵,所述光伏组件载体矩阵包括内部密封的一体壳状主浮体(1),维护通道板及其他附件组成,主浮体(1)的顶面具有与底面之间呈一定倾斜夹角的支承台(10);所述光伏组件载体还包括至少两个用于安装固定光伏组件的连接支撑件(12),所述支承台(10)上具有凸起(11)或者内嵌的孔;所述连接支撑件(12)上具有与所述凸起(11)形状相配合的孔(121)或者与所述支承台(10)上内嵌的孔相配合的凸起;通过将所述凸起(11)插接入所述孔(121)中,将所述连接支撑件(12)与所述主浮体(1)固定连接。光伏组件载体便于加工生产、且整体稳定性高。

Description

光伏组件载体及矩阵
相关申请
本发明申请要求2015年10月22日申请的,申请号为201510686600.2,名称为“一种光伏组件载体及矩阵”的中国专利申请的优先权,在此将其全文引入作为参考。
技术领域
本发明属于水上光伏电站设备领域,具体涉及一种光伏组件载体及矩阵。
背景技术
从环保方面考虑,很多国家和地区建设了大规模的分布式光伏电站,这需要占用很大的土地资源。在一些土地资源紧缺而水资源丰富的国家或者地区,就面临了很大的困难,水上光伏电站就是在这种市场需求下应运而生的。
已知的用于支承光伏组件(包括光伏电池板、汇流装置等)的水上浮动装置,一般包括一个金属或者轻质材料框形式的支撑结构,用于支承一块或多块光伏电池板,还包括用于提供浮力的工具,在底部与支撑结构成一个整体,呈塑料浮子的形式。
此外,已知的还包括中空密封的浮体式光伏组件载体,由多个浮体组成,浮体上具有安装支架,或者浮体本身具有固定光伏组件的凹槽等连接结构。
然而,上述在前方案存在如下不足:
1、目前的浮体式光伏组件载体,其固定光伏组件的连接结构,存在因结构复杂导致开模工艺困难、或者光伏组件的连接结构的连接强度不够稳定等问题。
2、目前市场上的光伏电池板存在多种类型,如无边框的电池板和有边框的电池板,且不同厂家的光伏电池板的外形、尺寸也各不相同,而上述支撑结构无法兼容不同类型的光伏电池板,即,现有的支撑结构只能适用于某一种固定尺寸或者某一种类型的光伏组件。因此,针对不同类型和尺寸的光伏组件产品,必须“量身定制”光伏组件载体,这就使得厂家的设备制造成本较大,也造成了很大的资源浪费。
发明内容
本发明要解决的技术问题在于,针对现有光伏组件载体开模工艺复杂、连接强度不够等问题,提供一种便于加工生产、稳定性高的光伏组件载体。
本发明解决上述技术问题所采用的技术方案是,提供一种光伏组件载体,包括内部密封的一体壳状主浮体,主浮体的顶面具有至少一个支承台,支承台与主浮体的底面之间呈一定 倾斜夹角,支承台上具有多个凸起;光伏组件载体还包括至少两个用于安装固定光伏组件的连接支撑件,连接支撑件上具有与凸起形状相配合的孔(可以是通孔或盲孔);通过将凸起插接入所述孔中,利用凸起和对应的孔之间的摩擦力实现连接支撑件与主浮体之间的固定连接,从而将连接支撑件所支承的光伏电池板固定在主浮体上方。
或者,也可以是支承台上具有内嵌的孔,连接支撑件上具有与所述支承台上内嵌的孔相配合的凸起,通过将凸起插接入孔中,实现连接支撑件与主浮体之间的固定连接,从而将连接支撑件所支承的光伏电池板固定在主浮体上方。
主浮体的左右侧壁均设有内凹的弧形设计,或者也可以是矩形或者梯形内凹部分。
主浮体的前后侧壁上设有通风口。
此外,支承台、及所述支承台上的凸起结构与主浮体均为一体成型,既保证了结构的整体稳定性以及承接部分的牢固性,也减少了安装时的工作量。
本发明要解决的另一个技术问题在于,针对现有的支撑平台只能适用于一种固定尺寸的光伏组件的问题,提供一种可适用于不同类型和不同外形尺寸的光伏电池板的光伏组件载体。
本发明解决上述技术问题所采用的技术方案是,通过该连接支撑件独特的结构设计,使得连接支撑件可用于承载无边框的光伏电池板,也可以用于承载有边框的光伏电池板。
具体地,连接支撑件具有用于夹持光伏组件的夹边,当两个连接支撑件的夹边的开口方向相背而设时,可以用来支承带边框的光伏电池板;而当连接支撑件的夹边的开口方向相对而设置时,则可以用来支承无边框的光伏电池板。其中,所述的两个用于支承光伏电池板的连接支撑件的夹边的延伸方向相互平行。
进一步地,连接支撑件的外形尺寸还可以根据不同大小的光伏组件任意调节,且该连接支撑件加工简便,且因而能够很大程度上提升产品的适配性和生产效率。
进一步地,连接支撑件具有用于夹持光伏组件的夹边,同时还具有用于承载无边框的光伏组件的凹槽。
本发明还提供了一种光伏组件载体矩阵,包括多个所述的主浮体,以及用于连接所述主浮体的通道连接板;相邻的所述光伏主浮体通过所述通道连接板相连接,组成光伏组件载体矩阵;其中,所述主浮体的四角设置有安装凸耳;所述通道连接板的四角设置有与所述安装凸耳相配合的连接凸耳,通过将所述安装凸耳与所述连接凸耳用销紧固连接,将所述主浮体与所述通道连接板相连接。
优选地,所述主浮体的安装凸耳与所述通道连接板的连接凸耳的位置进行了错位设计。
优选地,所述主浮体的至少一个侧壁向外延伸有维护通道平台,所述维护通道平台的底部与所述主浮体的底壁持平,顶部低于所述主浮体的侧壁或者与所述侧壁高度相同。
附图说明
图1是本发明的光伏组件载体的主浮体的整体示意图。
图2是本发明实施例的连接支撑件的结构示意图。
图3是本发明的光伏组件载体的主浮体上固定连接支撑件的侧视图。
图4是本发明的光伏组件载体的主浮体上固定连接支撑件的示意图。
图5是本发明另一实施例的连接支撑件的结构示意图。
图6是本发明的通道连接板的结构示意图。
图7是本发明的光伏组件载体矩阵的局部排列示意图。
图中:1—主浮体;2—通道连接板;3—光伏电池板;10—支承台;11—凸起;12—连接支撑件;120—夹边;121—通孔;122—凹槽;14—导流槽;15—通风口;16—内凹部分;18—安装凸耳;20—连接凸耳。
具体实施方式
以下结合附图对本发明实施方式做进一步阐述。
如图1所示,本发明提供一种光伏组件载体,其主要包括密闭的一体壳状主浮体1,该主浮体1由底壁、四个侧壁(左壁、右壁、前壁、后壁)、以及顶壁构成,顶壁上包括至少一个支承台10,支承台10与底壁之间具有一定的倾斜夹角。
主浮体1的左右侧壁均设有内凹的弧形设计,该内凹部分16的目的是缓冲由风浪所引起的水量冲击。
其中,主浮体1与支承台10、及支承台10上的凸起11均为一体成型。
主浮体1的材质可以是树脂、塑料、聚乙烯、发泡材料等,优选为高密度聚乙烯。例如高密度聚乙烯、聚乙烯、聚苯醚、丙烯腈-丁二烯-苯乙烯共聚物、不饱和聚酯树脂、环氧树脂、有机硅树脂、聚氨酯、以及金属-非金属复合材料、非金属-非金属复合材料中的一种或几种的组合。
主浮体1的支承台10的倾斜角度优选为12°左右,其目的是为了更好地吸收光照,同时也是利用雨水进行自清洗和使风力载荷最小化的最佳选择。
主浮体1顶壁上设有导流槽14,以保证主浮体1顶部排水的顺畅性。
主浮体1的上、下端均设置有通风口15,例如该通风口15可位于支承台10的中部位置,该通风口15作为风道使用,以增加光伏电池板底部的受风量。
主浮体1的四角设置有安装凸耳18,供相互连接使用。
在主浮体1上,具体地,在支承台10的上部和下部位置处,均具有至少一个用于凸起11,该凸起可以是柱状(圆柱、椭圆柱、或者棱柱)凸起、锥状凸起、梯形凸起、或者其他 任意便于成型的形状。
结合图1和图2所示,光伏组件载体还包括至少两个用于支承固定光伏组件的连接支撑件12。具体地,该连接支撑件12具有与凸起11形状相配合的通孔或盲孔121,以及用于夹持光伏组件的夹边120。通过将凸起121插接入通孔或盲孔121中,将连接支撑件12与主浮体1固定连接。
连接支撑件12的材质可以是树脂、塑料、聚乙烯、发泡材料等,优选为高密度聚乙烯。例如高密度聚乙烯、聚乙烯、聚苯醚、丙烯腈-丁二烯-苯乙烯共聚物、不饱和聚酯树脂、环氧树脂、有机硅树脂、聚氨酯、以及金属-非金属复合材料、非金属-非金属复合材料中的一种或几种的组合。
其中,主浮体1和连接支撑件12的材质决定了彼此具有一定的弹性及防滑性,且由于主浮体1是倾斜式结构设计,这样就更增大了连接支撑件12与支承台10的凸起11以及与主浮体1之间的摩擦性,以更好的保证光伏组件的稳定。
本发明的连接支撑件12通过独特的结构设计,使得连接支撑件12的夹边120不仅能够夹持无边框的光伏电池板,也可以夹持有边框的光伏电池板。其中,所述的两个用于支承光伏电池板的连接支撑件12的夹边120的延伸方向相互平行。
结合图1至图4所示,支承台10的靠下部位置和靠上部位置分别设置有可与主浮体1固定连接的连接支撑件12,通过两个连接支撑件12的夹边120相配合夹持住光伏组件,再将连接支撑件12与支承台10固定连接,从而将光伏组件固定在主浮体1上方。
需要说明的是,本发明实施例及示意图中,是以主浮体上、下方的连接支撑件12的夹边120的开口方向相背而设,以支承带边框的光伏电池板为例进行说明。在本发明其他实施例中,也可以将连接支撑件12的夹边120的开口方向相对而设置,用来承载无边框的光伏电池板。
优选地,为了更好地适配不同类型和不同尺寸大小的光伏电池板,连接支撑件12除上述的夹边120和通孔(也可以是盲孔)121以外,还包括凹槽122,如图5所示,这样,该凹槽122不仅可以用于装配有边框的光伏电池板,还可以兼容多种尺寸的无边框的光伏电池板。
此外,本发明其他实施例中,还可以采用以下方案:支承台10上具有内嵌的孔,连接支撑件12上具有与支承台10上内嵌的孔相配合的凸起,通过将凸起插接入孔中,同样可以实现连接支撑件12与主浮体1之间的固定连接,从而将连接支撑件12所支承的光伏电池板固定在主浮体1的上方。由于其实现原理和技术效果与前述实施例方案类似,此处不再赘述。
本发明的连接支撑件12采用通孔与凸起的配合来实现连接支撑件12与主浮体1之间的固定连接,并通过夹边120的结构设计实现了对不同类型的光伏组件的紧固夹持。此外,还可以通过调整连接支撑件12的尺寸,来满足不同外形尺寸的光伏组件对安装尺寸的要求。
以支承台10上具有凸起,连接支撑件12具有孔为例,本发明的光伏组件载体在安装有边框的光伏组件时,安装顺序为:首先将光伏电池板3边框的两端分别插入两个连接支撑件12的相背离的夹边120中,然后将两个连接支撑件12的通孔分别对应主浮体1顶壁的支承台10上部和下部的两排凸起11,连同光伏电池板3同时向下安装,使连接支撑件12连同光伏电池板3一起固定连接在主浮体1上方。在安装有边框的光伏组件时,则将光伏电池板3的两端分别插入两个连接支撑件12的方向相对的夹边120中,再将两个连接支撑件12的通孔分别对应主浮体1顶壁的支承台10上部和下部的两排凸起11,连同光伏电池板3同时向下安装,使连接支撑件12连同光伏电池板3一起固定连接在主浮体1上方。本发明其他实施例中,支承台10上具有孔,连接支撑件12具有凸起时,光伏组件的安装过程与之类似,此处亦不再赘述。
由于主浮体1和连接支撑件12的材质决定了彼此具有一定的弹性及防滑性,且由于主浮体1是倾斜式结构设计,这样就更增大了连接支撑件12与凸起11之间的摩擦性,以更好的保证光伏组件的稳定。
此外,本发明还提供了一种光伏组件载体矩阵,结合图6和图7所示,该光伏组件载体矩阵包括多个前述的主浮体1,以及用于连接主浮体1的通道连接板2;相邻的主浮体1通过通道连接板2相连接,组成光伏组件载体矩阵。其中,主浮体1的四角设置有安装凸耳18;通道连接板2的四角设置有与安装凸耳18相配合的连接凸耳20,通过将安装凸耳18与连接凸耳20用连接销紧固连接,将主浮体1与通道连接板2相连接。
其中,通道连接板2一方面起到作为主浮体模块之间的连接体的作用,并且还可作为维护通道,方便检修、维护人员通过使用。
通道连接板2表面具有防滑纹路,以保证维护人员通过时的安全性。
利用连接销可同时连接2或3个凸耳,将主浮体和通道连接板进行紧固连接,同时连接销还具有限位功能,以更好的保障部件之间连接的整体稳定性。
特别地,主浮体1和维护通道的凸耳位置均做了错位设计:主浮体1同一侧的安装凸耳与另一侧的安装凸耳的高度不同;通道连接板2同一侧的连接凸耳与另一侧的连接凸耳的高度也不同;主浮体1一端的安装凸耳在连接凸耳下方,另一端的连接凸耳则在安装凸耳下方。采用这种错位设计,一方面可以增加凸耳连接时的稳固性,大幅减少晃动,另一方面也节省了生产成本。并且,在主浮体的一个安装凸耳同时与两个通道连接板的连接凸耳相连接时,通过连接凸耳的不同高度差的设计,既能够满足连接时的要求,同时还可以实现节省模具费用的问题。
另外,主浮体1的至少一个侧壁向外延伸有维护通道平台,例如,可以在主浮体的前侧向前延伸出一个维护通道平台,维护通道平台的底部与主浮体的底壁持平,顶部低于主浮体 1的侧壁或者与侧壁的高度相同。这样,就可以节省一部分的通道连接板,且维护通道平台与主浮体可以是一体成型,增强了载体的整体稳定性。
综上所述,本发明提供的光伏组件载体及矩阵,具有如下特点:1、用于承载光伏电池板的支承台及支承台上的凸起,与主浮体是一体成型;2、本发明的连接支撑件可以兼容带边框光伏电池板和无边框光伏电池板的安装;3、连接支撑件的独特结构设计,可以满足不同外形尺寸的光伏组件的安装需求;4、主浮体顶壁上部设有凸起,用于与连接支撑件相连接;5、主浮体四角具有安装凸耳,与通道连接板的连接凸耳之间进行高度差的错位设计,使得光伏组件载体各部分连接更为稳固;6、主浮体可以延伸出维护通道平台。
以上实施例仅用于对本发明进行具体说明,其并不对本发明的保护范围起到任何限定作用,本发明的保护范围由权利要求确定。根据本领域的公知技术和本发明所公开的技术方案,可以推导或联想出许多变型方案,所有这些变型方案,也应认为是本发明的保护范围。

Claims (10)

  1. 一种光伏组件载体,包括内部密封的一体壳状主浮体,其特征在于,所述主浮体的顶面具有至少一个支承台,所述支承台与所述主浮体的底面之间呈一定倾斜夹角;所述光伏组件载体还包括至少两个用于安装固定光伏组件的连接支撑件,所述支承台上具有凸起或者内嵌的孔;所述连接支撑件上具有与所述凸起形状相配合的孔或者与所述支承台上内嵌的孔相配合的凸起;通过将所述凸起插接入所述孔中,将所述连接支撑件与所述主浮体固定连接。
  2. 根据权利要求1所述的光伏组件载体,其特征在于,所述连接支撑件具有用于夹持光伏组件的夹边;所述至少两个连接支撑件的所述夹边的延伸方向相互平行。
  3. 根据权利要求1所述的光伏组件载体,其特征在于,所述支承台上具有凸起时,所述主浮体与所述支承台、及所述支承台上的所述凸起均为一体成型。
  4. 根据权利要求2所述的光伏组件载体,其特征在于,所述连接支撑件还具有用于适配光伏组件的凹槽。
  5. 根据权利要求1至4之任一项所述的光伏组件载体,其特征在于,所述凸起为圆柱状凸起、棱柱状凸起、或者锥状凸起。
  6. 根据权利要求5所述的光伏组件载体,其特征在于,所述主浮体的顶面设有至少一个用于排水、通风和/或走线的贯通槽。
  7. 根据权利要求6所述的光伏组件载体,其特征在于,所述主浮体的材质为高密度聚乙烯、聚乙烯、聚苯醚、丙烯腈-丁二烯-苯乙烯共聚物、不饱和聚酯树脂、环氧树脂、有机硅树脂、聚氨酯、以及金属-非金属复合材料、非金属-非金属复合材料中的一种或几种的组合。
  8. 根据权利要求6所述的光伏组件载体,其特征在于,所述主浮体的至少一个侧壁向外延伸有维护通道平台,所述维护通道平台的底部与所述主浮体的底壁持平,顶部低于所述主浮体的侧壁或者与所述侧壁高度相同。
  9. 一种光伏组件载体矩阵,其特征在于,所述光伏组件载体矩阵包括多个如权利要求1至8之任一项所述的主浮体,以及用于连接所述主浮体的通道连接板;相邻的所述光伏主浮体通过所述通道连接板相连接,组成光伏组件载体矩阵;其中,所述主浮体的四角设置有安装凸耳;所述通道连接板的四角设置有与所述安装凸耳相配合的连接凸耳,通过将所述安装凸耳与所述连接凸耳用销紧固连接,将所述主浮体与所述通道连接板相连接。
  10. 根据权利要求9所述的光伏组件载体矩阵,其特征在于,所述主浮体的安装凸耳与所述通道连接板的连接凸耳的位置进行了错位设计。
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