WO2017054698A1 - Blending of organic silicon-nitrogen flame retardant viscose staple fibre - Google Patents

Blending of organic silicon-nitrogen flame retardant viscose staple fibre Download PDF

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Publication number
WO2017054698A1
WO2017054698A1 PCT/CN2016/100255 CN2016100255W WO2017054698A1 WO 2017054698 A1 WO2017054698 A1 WO 2017054698A1 CN 2016100255 W CN2016100255 W CN 2016100255W WO 2017054698 A1 WO2017054698 A1 WO 2017054698A1
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WO
WIPO (PCT)
Prior art keywords
flame
retardant
flame retardant
fiber
viscose staple
Prior art date
Application number
PCT/CN2016/100255
Other languages
French (fr)
Chinese (zh)
Inventor
冉国庆
毕慎平
刘承修
Original Assignee
北京赛欧兰阻燃纤维有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201510628189.3A external-priority patent/CN105113079B/en
Priority claimed from CN201510626919.6A external-priority patent/CN105350131B/en
Priority claimed from CN201510626975.XA external-priority patent/CN105113078B/en
Priority claimed from CN201510628159.2A external-priority patent/CN105350132B/en
Priority claimed from CN201510628333.3A external-priority patent/CN105350133B/en
Priority claimed from CN201610595253.7A external-priority patent/CN106012151B/en
Application filed by 北京赛欧兰阻燃纤维有限公司 filed Critical 北京赛欧兰阻燃纤维有限公司
Publication of WO2017054698A1 publication Critical patent/WO2017054698A1/en

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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/513Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • D01D1/02Preparation of spinning solutions
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/07Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F2/00Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
    • D01F2/06Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose

Definitions

  • the present invention relates to blending of fibers of different properties and related applications of the resulting products.
  • a flame-retardant spun yarn comprising a silicone-nitrogen flame-retardant viscose staple fiber selected from the group consisting of polyimide, flame-retardant acrylic, flame-retardant polyester, wool, and conductive fiber It is made by blending one or more fibers of wei, aramid 1313 and polysulfonamide.
  • the organosilicon nitrogen flame retardant viscose staple fiber contains cellulose and silicon nitride flame retardant.
  • the silicone nitrogen flame retardant viscose staple fiber may contain 60-80% by weight of cellulose and 10-30% by weight of a silicon-nitrogen flame retardant; or may further contain 1.5-2.5% by weight of cationic cross-linking. Agent.
  • the ionic form of the cationic crosslinking agent may be Ti 4+ , RN 3+ , Al 3+ .
  • the cellulose-nitrogen flame-retardant viscose staple fibers may have a degree of polymerization of 650 to 750.
  • the silicone nitrogen flame retardant viscose staple fiber of the present invention may have a length of 38-120 mm.
  • Polyimide has excellent mechanical properties and tensile strength up to 400 MPa.
  • the amount of elastic film of polyimide fiber can be as high as 200 Gpa, second only to carbon fiber.
  • polyimide has good dielectric properties and flame retardancy, and is biocompatible.
  • the flame-retardant spun yarn is made from a blend of silicone-nitrogen flame-retardant viscose staple fibers and polyimide fibers.
  • the weight ratio of the silicone nitrogen flame retardant viscose staple fiber to the polyimide (fiber) may be 95-50:5-50 (that is, between 95:5 and 50:50).
  • Flame-retardant acrylic fiber is well known and is one of the four major synthetic fibers. Its fluffiness, curling and softness are similar to those of wool. It has a wool-like feel and warmth, but its strength and wear resistance are superior to wool. In addition, the acrylic fabric is easy to wash and dry, and has simple care, light resistance and corrosion resistance.
  • the flame-resistant spun yarn is made of a blend of silicone-nitrogen flame-retardant viscose staple fibers and flame-retardant acrylic fibers.
  • the weight ratio of the silicone nitrogen flame retardant viscose staple fiber to the flame retardant acrylic fiber (fiber) may be between 20:80 and 65:35.
  • Flame-retardant polyester is well known, and its application range is wide. In addition to industrial textiles, interior decoration, and interior decoration, it plays an irreplaceable role, and it plays a lot of roles in the field of protective clothing.
  • the flame-retardant protective clothing made of flame-retardant polyester has excellent washing resistance, non-toxic, tasteless and non-irritating, safe and reliable to the human body, breathable and moisture-permeable, soft to the touch and comfortable to wear.
  • the flame-retardant spun yarn is made of a silicone-nitrogen flame-retardant viscose staple fiber and a flame-retardant polyester blend.
  • the weight ratio of the silicone nitrogen flame retardant viscose staple fiber to the flame retardant polyester (fiber) may be between 20:80 and 65:35.
  • the flame-retardant spun yarn is made of a blend of silicone-nitrogen flame-retardant viscose staple fibers, wool and conductive fibers, wherein the weight of the short fibers is 10-50, and the weight of the wool The parts are 50-90, and the conductive fibers are 0.5-1 parts by weight.
  • the electrically conductive fiber may be any suitable fiber such as a conductive carbon fiber having a resistivity of less than 105 ⁇ cm (20 ° C, 65% humidity).
  • the electrically conductive fibers have a resistivity of from 1 ⁇ 10 -1 to 1 ⁇ 10 -5 ⁇ cm; more preferably from 1 ⁇ 10 -3 to 1 ⁇ 10 -4 ⁇ cm. Conductive fibers having too high or too low electrical resistivity can adversely affect other related properties of the resulting fabric.
  • a preferred embodiment of the invention utilizes a 70 s anti-shrinkage wool.
  • Aramid 1313 also known as meta-aramid fiber (PMIA)
  • PMIA meta-aramid fiber
  • LOI limital oxygen index
  • the flame resistant spun yarn is made from a blend of silicone nitrogen flame retardant viscose staple fibers and aramid 1313.
  • the weight ratio of the silicone nitrogen flame retardant viscose staple fiber to the aramid 1313 may be between 20:80 and 80:20.
  • Polysulfonamide (polyphenylsulfone terephthalamide fiber), abbreviation: PSA. It is significantly better than aramid in anti-combustion and anti-heat aging. It is heated in hot air at 300 °C for 100h, the strength loss is less than 5%, the limiting oxygen index is over 33; there is good dyeability, electrical insulation and chemical corrosion resistance. , anti-radiation and so on.
  • the flame-retardant spun yarn is made of a blend of silicone-nitrogen flame-retardant viscose staple fibers and a polysulfonamide.
  • the weight ratio of the organosilicon nitrogen flame retardant viscose staple fiber to the polysulfonamide can be 20-50:50-80.
  • a method of producing a flame-retardant spun yarn according to the first aspect includes:
  • Providing a flame retardant viscose staple fiber comprising the steps of:
  • the silicon nitrogen flame retardant is formulated into a flame retardant liquid
  • the flame-retardant viscose staple fiber is blended with one or more fibers selected from the group consisting of polyimide, flame-retardant acrylic, flame-retardant polyester, wool, conductive fiber, aramid 1313, and polysulfonamide to obtain a predetermined ratio. Flame retardant spun yarn.
  • the blending comprises a cotton cleaning step, a carding step, a drawing step, a roving step, and a spinning step.
  • the corresponding process parameters for each step are as follows.
  • the comprehensive beater speed is 750r/min
  • the lap speed of the lap is 11r/min
  • the dry weight of the lap is 380g/m
  • the length is 30.6m.
  • the speed of the cylinder is 300r/min
  • the speed of the doffer is 28r/min
  • the speed of the licking roller is 700r/min
  • the dust removing knife is 6mm above the horizontal plane of the frame, the installation angle is 95°
  • the distance between the dust removing knife and the licking roller 0.36mm
  • the distance between the licker and the cotton board is 0.38mm
  • the four-point spacing between the cylinder and the cover is 0.28mm, 0.25mm, 0.25mm, 0.28mm respectively
  • the dry weight of the raw strip is 16.78g/5m
  • the sliver rate ( ⁇ 20mm) is 4.20%.
  • step of drawing multiple draws, tight pressure and 5-6m/min.
  • the center distance of the roller is 43 ⁇ 58
  • the rear zone is 1.165 times
  • the twist factor is 335
  • the front roller speed is 205 r/min.
  • the staple fiber size prepared according to the process of the present invention can be within a wide range from 1.0D to 6.0D (representing the weight per unit length).
  • a method of weaving a fabric comprising:
  • High temperature vacuum steaming treatment wherein the degree of vacuum is -0.08 MPa, the temperature is 95-115 ° C, and the treatment time is about 2 hours;
  • Warping treatment warping pressure is 0.4MPa, warping speed is 400m/min;
  • the slurry comprises 50 parts by weight of low-viscosity phosphate starch, 12.5 parts of PVA-1799 and 6 parts of acrylic slurry, wherein the slurry has a solid content of 5%, an unpacking viscosity of 11 s, and a slurry viscosity of 5 s;
  • Wear treatment the comprehensive method is ⁇ (1, 5), (3, 2), (6, 4) ⁇ ⁇ 12, (9, 5, 11), (12, 9, 5), (11, 12 , 9), (5, 11, 12), ⁇ (1, 7), (3, 2), (8, 4) ⁇ ⁇ 16, ⁇ (1, 5), (3, 2), (6, 4) ⁇ 4.
  • the present invention also carefully selects and designs the yarn: the warp and weft yarns can be JC 9.7 tex (1950 ⁇ /m) strong twist yarn and arranged in 2S: 2Z. This choice of design makes the fabric feel comfortable after printing and dyeing, and has a faint curling effect.
  • the present invention has at least the following advantages: not only solves the environmental hazard of the halogen or phosphorus-based flame retardant, but also makes the flame-retardant spun yarn and the fabric and fabric thereof produced with higher flame retardancy and softness. Degree, greatly reducing the smoke generated during combustion and harm to the human body, and also improving the radiation resistance and durability of the flame retardant viscose staple fibers and fabrics thereof.
  • the fabric and the garment fabric made according to the invention not only maintain the unique performance of the viscose fiber, but also have higher flame retardancy, low smoke combustion, safety and environmental protection, and excellent corrosion resistance and light resistance. (Sun resistance) and certain antibacterial effects.
  • the flame-retardant spun yarn of the present invention is made from a blend of silicone-nitrogen flame-retardant viscose staple fibers and other existing fibers.
  • the organosilicon nitrogen flame retardant viscose staple fiber of the present invention contains a cellulose and a silicon nitride flame retardant.
  • the silicone nitrogen flame retardant viscose staple fiber may contain 70-80% by weight of cellulose and 20-30% by weight of a silicon-nitrogen flame retardant; or may further contain 1.5-2.5% by weight of cationic cross-linking.
  • the ionic form of the cationic crosslinking agent may be Ti 4+ , RN 3+ , Al 3+ .
  • the cellulose-nitrogen flame-retardant viscose staple fibers may have a degree of polymerization of 650 to 750.
  • the silicone nitrogen flame retardant viscose staple fiber of the present invention may have a length of 38 to 120 mm.
  • the silicon nitride flame retardant used in the present invention may be a silica nitrogen compound.
  • the metal ion Me is preferably Ti 4+ and Ca 2+ , and the silicon, titanium and calcium elements in the flame retardant are combined on the cellulose main chain to form a silicon titanium calcium ceramic network, which constitutes a far infrared emitting group, especially when silicon
  • the ratio of titanium to calcium (molar ratio) is from 1 to 10:1 to 5:1 to 23
  • the silicon-nitrogen flame retardant reference is also made to the applicant's prior patent application CN104032401A and CN103789858A, the entire contents of each of which are hereby incorporated by reference.
  • the silicon-nitrogen flame retardant is a 801 # silicon-nitrogen flame retardant produced and sold by Beijing Sauerland Flame Retardant Fiber Co., Ltd.
  • the comprehensive beater speed is 750r/min, the lap speed of the lap is 11r/min, the dry weight of the lap is 380g/m, and the length is 30.6m.
  • the speed of the cylinder is 300r/min, the speed of the doffer is 28r/min, the speed of the licking roller is 700r/min; the dust knives are 6mm above the water level of the frame, the installation angle is 95°; the distance between the dust knives and the licker is 0.36mm, the licker The distance from the cotton board is 0.38mm, and the four-point spacing between the cylinder and the cover is 0.28mm, 0.25mm, 0.25mm, 0.28mm.
  • the dry weight is 16.78g/5m, and the sliver rate is ( ⁇ 20mm) is 4.20%.
  • the process is arranged in multiple times, with a tight pressure and a small take-up speed of 5-6 m/min.
  • the dry weight is 3.35g/5m
  • the center of the roller is 42mm ⁇ 55mm ⁇ 67mm
  • the rear zone is 1.16 times
  • the front roller speed is 195r/min
  • the twist coefficient is 68.
  • the center of the roller is 43 ⁇ 58, the rear zone is 1.165 times, the twist factor is 335, and the front roller speed is 205r/min.
  • the fabric weaving process of the present invention is:
  • the invention may further comprise a dyeing and finishing process:
  • the vacuum is 8 min
  • the specified vacuum is -0.08 MPa
  • the temperature is 95-115 ° C
  • the high temperature and high pressure steaming yarn is 120 min.
  • the yarn tension is reduced under the premise of uniform tension of the yarn, and some preparations are made for reducing the later retraction.
  • the fabric has a total of 5,632 pieces, and the axis is Z ⁇ : 704 ⁇ 4, S ⁇ : 704 ⁇ 4, and a total of 8 axes.
  • the angle is maintained at 45°, keeping the tension of the entire warp yarn consistent.
  • the warping pressure is 0.4 MPa, and the warping speed is 400 m/min.
  • Slurry formula low viscosity phosphate starch 50kg, PVA-179912.5kg, acrylic pulp (P-T) 6kg, slurry solid content 5%, unpacking viscosity 11s, pulp pot viscosity 5s.
  • the sizing is carried out by a seven-unit transmission GA 308 sizing machine.
  • the sizing adopts a double-slot double-dip double-pressure non-separating laminating process, and the control dipping depth is 20 cm, and the unwinding tension is appropriately increased to ensure that the speed is not too fast. And use hydrophilic fibers.
  • the No. 78 steel shovel is used, the ground yarn is entangled twice, the warp yarn is circulated by 204, and 12 pieces of healds are used.
  • the wearing method is ⁇ (1, 5), (3, 2), (6, 4) ⁇ 12 , (9, 5, 11), (12, 9, 5), (11, 12, 9), (5, 11, 12), ⁇ (1, 7), (3, 2), (8, 4) ) ⁇ ⁇ , ⁇ (1, 5), (3, 2), (6, 4) ⁇ ⁇ 4, through the stop 6 columns to wear.
  • caustic soda hydrogen peroxide bath process straight roll cloth combined with mercerizing machine - overflow dyeing - mechanical soft finishing - pre-shrinking finishing process.
  • Example 1 Silicon-nitrogen flame retardant viscose fiber and polyimide 65:35 blended flame retardant fabric
  • the 2D ⁇ 51mm silicon-nitrogen flame-retardant viscose fiber was blended with polyimide, and the above production method was used to make 15 yarns, twill fabric, and a flame retardant fabric with a weight of 250 g/m 2 . It can increase the wearing comfort based on the high temperature resistance and radiation resistance of polyimide, and can be used as special fireproof and protective clothing fabrics.
  • Example 2 Silicone-nitrogen flame retardant viscose fiber and polyimide 85:15 blended flame retardant fabric
  • the 2D ⁇ 51mm silicon-nitrogen flame retardant viscose fiber was blended with polyimide, and the above production method was used to make 16 yarns, twill fabric, and 168 g/m 2 flame retardant fabric. It can make the fabric meet the requirements of high flame retardant performance, radiation protection and comfortable wearing. It can be used as a fabric that needs flame retardant and fireproof requirements and can be worn close to the body.
  • Example 3 Silicon-nitrogen flame retardant viscose fiber and flame retardant acrylic fiber 35:65 blended flame retardant fabric
  • the 2D ⁇ 51mm silicon-nitrogen flame-retardant viscose fiber was blended with the flame-retardant acrylic fiber, and the production method in the manual was used to make 10 yarns, twill fabric, and a flame retardant fabric with a weight of 200g/m 2 . It can enhance the flame retardancy of the flame retardant acrylic fiber based on its corrosion resistance and light resistance. It can be used as a special fireproof, military training clothing fabric.
  • the 2D ⁇ 38mm silicon-nitrogen flame retardant viscose fiber is blended with the flame retardant acrylic fiber, and the production method in the manual is used to make 20 yarns, twill fabric, and a flame retardant fabric with a weight of 150g/m 2 .
  • the fabric can meet the requirements of high flame retardancy, corrosion resistance and light resistance at the same time, and it can be used as a garment fabric that needs flame retardant and fireproof requirements and can be worn close to the body.
  • Example 5 Silicon Nitrogen Flame Retardant Viscose Fiber and Flame Retardant Polyester 35:65 Blended Flame Retardant Fabric
  • the 2D ⁇ 51mm silicon-nitrogen flame retardant viscose fiber is blended with the flame retardant polyester.
  • 15 yarns, plain cloth and 180g/m 2 flame retardant fabric are used. It can enhance the flame retardancy of the flame retardant polyester on the basis of high strength and good wear resistance. It can be used as special protective clothing and military combat clothing fabrics.
  • the 2D ⁇ 51mm silicon-nitrogen flame-retardant viscose fiber was blended with the flame-retardant polyester.
  • the production method was used to make 16 yarns, plain cloth and 168g/m 2 flame-retardant fabric.
  • the fabric can meet the requirements of high flame retardant performance, high strength, non-deformation and comfortable wearing, and can be used as apparel fabrics and home textiles and industrial textiles which require flame retardant and fireproof requirements.
  • Example 7 Silicon-nitrogen flame retardant viscose fiber and anti-shrinkage wool, conductive fiber 35:64.2:0.8 ratio blended flame retardant fabric
  • 3D ⁇ 88mm silicon-nitrogen flame retardant viscose fiber is blended with 70s anti-shrinkage wool and conductive fiber.
  • the yarn count is 36Nm/3, 48Nm/3, and the production method in the manual is adopted.
  • the fabric is made of flame retardant and excellent electrical conductivity; the fabric can be machine washed, the physical indexes are stable, and the anti-pilling effect is good; the skin-friendly performance is excellent, the appearance of the fabric is clear and full, and the hand feels fluffy.
  • Example 8 Silicon-nitrogen flame retardant viscose fiber and anti-shrinkage wool, conductive fiber 20:79.2:0.8 ratio blended flame retardant fabric
  • 3D ⁇ 88mm silicon-nitrogen flame retardant viscose fiber is blended with 70s anti-shrinkage wool and conductive fiber.
  • the yarn count is 36Nm/3, 48Nm/3, and the production method in the manual is adopted.
  • the fabric is made of flame retardant and excellent in electrical conductivity; the fabric can be machine washed, the physical indexes are stable, and the anti-pilling effect is good; the skin-friendly performance is excellent and soft, and the appearance of the fabric is clear and full, and the hand feels fluffy.
  • Example 9 Silicon-nitrogen flame-retardant viscose fiber blended with mercerized wool and conductive fiber in a ratio of 35:64.2:0.8
  • 2D ⁇ 76mm silicon-nitrogen flame retardant viscose fiber is blended with 70s mercerized wool and conductive fiber.
  • the yarn count is 36Nm/3, 48Nm/3, 54Nm/3, and the production method is adopted.
  • the fabric is made of flame retardant and excellent electrical conductivity; the fabric can be machine washed, the physical indexes are stable, and the anti-pilling effect is good; the fabric has rich hair feel and excellent skin-friendly properties, and the appearance of the fabric is clear and full, and the hand feels fluffy.
  • Example 10 Silicon-nitrogen flame-retardant viscose fiber blended with mercerized wool and conductive fiber in a ratio of 20:79.2:0.8
  • the wool flame retardant fabric is made by the production method in the manual.
  • the fabric is made of flame retardant and excellent electrical conductivity; the fabric can be machine washed, the physical indexes are stable, and the anti-pilling effect is good; the fabric has rich hair feel, good skin-friendly performance, softness, and the appearance of the fabric is clear and full, and the hand feels fluffy. .
  • Example 11 Silicone-nitrogen flame retardant viscose fiber and aramid 35:65 ratio blended flame retardant fabric
  • a 2D ⁇ 51mm silicon-nitrogen flame retardant viscose fiber was blended with aramid 1313, and 10 flames, twill, and a flame retardant fabric weighing 250 g/m 2 were obtained by the above method.
  • aramid 1313 On the basis of the permanent flame retardant and high strength of aramid fiber, it can increase the wearing comfort, high tearing strength and high wear resistance. It can be used as special fireproof and protective clothing fabrics.
  • Example 12 Silicone-nitrogen flame retardant viscose fiber and aramid 65:35 ratio blended flame retardant fabric
  • the 2D ⁇ 51mm silicon-nitrogen flame retardant viscose fiber was blended with aramid 1313, and 16 yarns, twill, and 168 g/m 2 flame retardant fabric were prepared by the above method.
  • the fabric can meet the requirements of high flame retardant performance and comfortable wearing at the same time, and can be used as a garment fabric that needs flame retardant and fireproof requirements and can be worn by the body.
  • Example 13 Silicone-nitrogen flame retardant viscose fiber and polysulfonamide 20:80 ratio blended flame retardant fabric
  • a 2D ⁇ 51mm silicon-nitrogen flame retardant viscose fiber was blended with a polysulfonamide.
  • 10 yarns, twill, and a flame retardant fabric weighing 250 g/m 2 were obtained. It can enhance the wearing comfort based on the permanent flame retardant and high strength of the polysulfonamide, and can be used as special personal protection.
  • Example 14 Silicone-nitrogen flame retardant viscose fiber and polysulfonamide 50:50 ratio blended flame retardant fabric
  • the flame-retardant fabric is harmless to the human body and has a higher degree of comfort, and can be used as a bedding area for underwear and underwear that needs to be worn.
  • Example 15 Silicone-nitrogen flame retardant viscose fiber and polysulfonamide 35:65 ratio blended flame retardant fabric
  • a 2D ⁇ 51mm silicon-nitrogen flame-retardant viscose fiber was blended with a polysulfonamide, and the above production method was used to make 15 yarns, twill, and a flame retardant fabric weighing 200 g/m 2 .
  • the blended fiber and the product thereof have lower smoke generation and higher strength, so that the wearer has higher wear resistance and can be used in aeronautical, marine and land transportation vehicles. Decoration.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Woven Fabrics (AREA)

Abstract

A flame retardant staple fibre yarn and a preparation method therefor, and a weaving method for a fabric prepared therefrom. The flame retardant staple fibre yarn is prepared by blending organic silicon-nitrogen flame retardant viscose staple fibres and one or more fibres selected from polyimide, flame retardant acrylic, flame retardant dacron, wool, conductive fibres, aramid 1313 and polysulphonamide, wherein the organic silicon-nitrogen flame retardant viscose staple fibres contain cellulose and a silicon-nitrogen flame retardant. The fabric prepared by the weaving method not only maintains comfortability, but also has higher flame retardance, and has both good corrosion resistance and light resistance and a certain bacteriostatic effect.

Description

有机硅氮阻燃粘胶短纤维的混纺Blend of silicone-nitrogen flame retardant viscose staple fiber
本申请要求于2015年9月28日提交的申请号为201510628333.3、名称为“有机硅氮阻燃粘胶短纤维和聚酰亚胺的混纺”的中国发明专利申请、2015年9月28日提交的申请号为201510628159.2、名称为“有机硅氮阻燃粘胶短纤维和芳纶1313的混纺”的中国发明专利申请、2015年9月28日提交的申请号为201510626975.X“有机硅氮阻燃粘胶短纤维和阻燃涤纶的混纺”的中国发明专利申请、2015年9月28日提交的申请号为201510626919.6“有机硅氮阻燃粘胶短纤维和阻燃腈纶的混纺”的中国发明专利申请、2015年9月28日提交的申请号为201510628189.3、名称为“有机硅氮阻燃粘胶短纤维、羊毛和导电纤维的混纺”的中国发明专利申请以及2016年7月26日提交的申请号为201610595253.7、名称为“硅氮阻燃粘胶短纤维和芳砜纶混纺制成的阻燃短纤纱”的中国发明专利申请的优先权。上述申请的全文以参见引用的方式合并于此。This application claims the Chinese invention patent application filed on September 28, 2015 with the application number 201510628333.3 and the name "blend of silicone-silicon flame retardant viscose staple fiber and polyimide", submitted on September 28, 2015. The application number is 201510628159.2, the Chinese invention patent application titled "blend of silicone-silicon flame retardant viscose staple fiber and aramid 1313", and the application number submitted on September 28, 2015 is 201510626975.X "silicone nitrogen resistance Chinese invention patent application for blending of viscose staple fiber and flame-retardant polyester, China's invention filed on September 28, 2015 with application number 201510626919.6 "blend of silicone-silicon flame-retardant viscose staple fiber and flame-retardant acrylic fiber" The patent application, the application number submitted on September 28, 2015 is 201510628189.3, the Chinese invention patent application entitled “silicone-nitrogen flame retardant viscose staple fiber, blend of wool and conductive fiber” and submitted on July 26, 2016 Priority is claimed on Chinese Patent Application No. 201610595253.7, entitled "Flame-Smooth Flame Retardant Viscose Staple Fiber and Aromatic Sulfone Blend". The entire text of the above application is incorporated herein by reference.
技术领域Technical field
本发明涉及不同性能之纤维的混纺及所得产品的相关应用。The present invention relates to blending of fibers of different properties and related applications of the resulting products.
背景技术Background technique
无论合成纤维、粘胶纤维或是天然棉纤维均易燃烧着火而引起火灾。在粘胶纤维中加入阻燃剂所生产的阻燃纤维虽然可以起到一定的阻燃作用,但市场上常见的阻燃纤维本身强度往往不足,在耐磨及抗变形等应用场合均无法令人满意。Whether synthetic fibers, viscose fibers or natural cotton fibers are flammable and cause fire. Although the flame retardant fiber produced by adding flame retardant to viscose fiber can play a certain flame retardant effect, the flame retardant fiber commonly used in the market is often insufficient in strength, and it cannot be used in applications such as wear resistance and deformation resistance. Satisfied.
发明内容Summary of the invention
本发明的目的是提供一种混纺阻燃产品,其在提供阻燃的同时还至少能够兼顾织物的耐久性。It is an object of the present invention to provide a blended flame retardant product which provides at least the durability of the fabric while providing flame retardancy.
根据本发明的第一方面,提供了一种阻燃短纤纱,由有机硅氮阻燃粘胶短纤维与选自聚酰亚胺、阻燃腈纶、阻燃涤纶、羊毛、导电纤 维、芳纶1313以及芳砜纶中的一种或多种纤维混纺制成。其中有机硅氮阻燃粘胶短纤维含有纤维素和硅氮阻燃剂。According to a first aspect of the present invention, there is provided a flame-retardant spun yarn comprising a silicone-nitrogen flame-retardant viscose staple fiber selected from the group consisting of polyimide, flame-retardant acrylic, flame-retardant polyester, wool, and conductive fiber It is made by blending one or more fibers of wei, aramid 1313 and polysulfonamide. Among them, the organosilicon nitrogen flame retardant viscose staple fiber contains cellulose and silicon nitride flame retardant.
有机硅氮阻燃粘胶短纤维可以含有60-80%(重量)纤维素和10-30%(重量)硅氮阻燃剂;或还可进一步含有1.5-2.5%(重量)的阳离子交联剂。阳离子交联剂的离子形式可以为Ti4+、RN3+、Al3+。在本发明的优选实施例中,有机硅氮阻燃粘胶短纤维所含的纤维素的聚合度可以为650~750。本发明的有机硅氮阻燃粘胶短纤维长度可以为38-120mm。The silicone nitrogen flame retardant viscose staple fiber may contain 60-80% by weight of cellulose and 10-30% by weight of a silicon-nitrogen flame retardant; or may further contain 1.5-2.5% by weight of cationic cross-linking. Agent. The ionic form of the cationic crosslinking agent may be Ti 4+ , RN 3+ , Al 3+ . In a preferred embodiment of the present invention, the cellulose-nitrogen flame-retardant viscose staple fibers may have a degree of polymerization of 650 to 750. The silicone nitrogen flame retardant viscose staple fiber of the present invention may have a length of 38-120 mm.
聚酰亚胺具有优良的机械性能,抗张强度可高达400Mpa。聚酰亚胺纤维的弹性膜量更是可高达200Gpa,仅次于碳纤维。此外,聚酰亚胺还具有良好的介电性能和阻燃性能,并且生物兼容性很好。Polyimide has excellent mechanical properties and tensile strength up to 400 MPa. The amount of elastic film of polyimide fiber can be as high as 200 Gpa, second only to carbon fiber. In addition, polyimide has good dielectric properties and flame retardancy, and is biocompatible.
在本发明的一个实施例中,所述阻燃短纤纱由有机硅氮阻燃粘胶短纤维和聚酰亚胺纤维混纺制成。其中有机硅氮阻燃粘胶短纤维与聚酰亚胺(纤维)重量比例可以为95-50∶5-50(即在95∶5至50∶50之间)。In one embodiment of the invention, the flame-retardant spun yarn is made from a blend of silicone-nitrogen flame-retardant viscose staple fibers and polyimide fibers. The weight ratio of the silicone nitrogen flame retardant viscose staple fiber to the polyimide (fiber) may be 95-50:5-50 (that is, between 95:5 and 50:50).
阻燃腈纶已为人们所熟知,是合成纤维四大品种之一,其蓬松、卷曲、柔软等性能与羊毛相似,具有类似羊毛的手感和保暖性,但强度和耐磨性能均优于羊毛。此外,腈纶织物易洗易干,护理简单,具有耐光性、耐腐蚀等特性。Flame-retardant acrylic fiber is well known and is one of the four major synthetic fibers. Its fluffiness, curling and softness are similar to those of wool. It has a wool-like feel and warmth, but its strength and wear resistance are superior to wool. In addition, the acrylic fabric is easy to wash and dry, and has simple care, light resistance and corrosion resistance.
在本发明的另一个实施例中,所述阻燃短纤纱由有机硅氮阻燃粘胶短纤维和阻燃腈纶混纺制成。其中有机硅氮阻燃粘胶短纤维与阻燃腈纶(纤维)重量比例可以为20∶80至65∶35之间。In another embodiment of the invention, the flame-resistant spun yarn is made of a blend of silicone-nitrogen flame-retardant viscose staple fibers and flame-retardant acrylic fibers. The weight ratio of the silicone nitrogen flame retardant viscose staple fiber to the flame retardant acrylic fiber (fiber) may be between 20:80 and 65:35.
阻燃涤纶已为人们所熟知,其应用范围很广,除了产业用纺织品、建筑内装饰、交通工具内装饰等发挥无可替代的作用外,还在防护服领域内发挥着不少的作用。阻燃涤纶制作的阻燃防护服具有优良的耐洗涤性能,无毒无味无刺激性,对人体安全可靠,透气透湿,手感柔软,穿着舒适。Flame-retardant polyester is well known, and its application range is wide. In addition to industrial textiles, interior decoration, and interior decoration, it plays an irreplaceable role, and it plays a lot of roles in the field of protective clothing. The flame-retardant protective clothing made of flame-retardant polyester has excellent washing resistance, non-toxic, tasteless and non-irritating, safe and reliable to the human body, breathable and moisture-permeable, soft to the touch and comfortable to wear.
在本发明的又一个实施例中,所述阻燃短纤纱由有机硅氮阻燃粘胶短纤维和阻燃涤纶混纺制成。其中有机硅氮阻燃粘胶短纤维与阻燃涤纶(纤维)重量比例可以为20∶80至65∶35之间。In still another embodiment of the present invention, the flame-retardant spun yarn is made of a silicone-nitrogen flame-retardant viscose staple fiber and a flame-retardant polyester blend. The weight ratio of the silicone nitrogen flame retardant viscose staple fiber to the flame retardant polyester (fiber) may be between 20:80 and 65:35.
在本发明的又一个实施例中,所述阻燃短纤纱由有机硅氮阻燃粘胶短纤维、羊毛和导电纤维混纺制成,其中短纤维的重量份为10-50, 羊毛的重量份为50-90,导电纤维的重量份为0.5-1。在本发明中,导电纤维可以是电阻率低于105Ω·cm(20℃、65%湿度条件下)的任何合适纤维例如导电碳纤维。在本发明的优选实施例中,导电纤维的电阻率为1×10-1~1×10-5Ω·cm;更优选为1×10-3~1×10-4Ω·cm。导电纤维具有过高或过低的电阻率都会使最终所得织物的其它相关性能受到不利影响。In still another embodiment of the present invention, the flame-retardant spun yarn is made of a blend of silicone-nitrogen flame-retardant viscose staple fibers, wool and conductive fibers, wherein the weight of the short fibers is 10-50, and the weight of the wool The parts are 50-90, and the conductive fibers are 0.5-1 parts by weight. In the present invention, the electrically conductive fiber may be any suitable fiber such as a conductive carbon fiber having a resistivity of less than 105 Ω·cm (20 ° C, 65% humidity). In a preferred embodiment of the invention, the electrically conductive fibers have a resistivity of from 1 × 10 -1 to 1 × 10 -5 Ω·cm; more preferably from 1 × 10 -3 to 1 × 10 -4 Ω·cm. Conductive fibers having too high or too low electrical resistivity can adversely affect other related properties of the resulting fabric.
在本发明中,对羊毛没有特别要求,只要其能够保持普通羊毛的手感和保暖性即可。本发明的一个优选实施例使用了规格为70s的防缩羊毛。In the present invention, there is no particular requirement for wool as long as it can maintain the hand and warmth of ordinary wool. A preferred embodiment of the invention utilizes a 70 s anti-shrinkage wool.
芳纶1313,又称作间位芳纶纤维(PMIA),其具有良好的机械特性(断裂强度高于普通涤纶、棉、尼龙等,伸长率较大,手感柔软,可纺性好)、优异的阻燃、耐热性能(极限氧指数(LOI)大于28,因此当它离开火焰时不会继续燃烧;在高温条件下不会熔融、融滴,当温度接近四百摄氏度时才开始炭化;并且不会因使用时间和洗涤次数降低或丧失阻燃性能)、稳定的化学性质(具有优异的耐大多数化学物质的性能,可耐大多数高浓度的无机酸,常温下耐碱性能好)、耐辐射性能十分优异(在1.2×10-2W/in2紫外线和1.72×108rads的γ射线的长时间照射下,其强度仍保持不变);耐久性良好(经过100次洗涤后,撕破强力仍可以达到原强力的85%以上)。Aramid 1313, also known as meta-aramid fiber (PMIA), has good mechanical properties (breaking strength is higher than ordinary polyester, cotton, nylon, etc., elongation is large, soft handfeel, good spinnability), Excellent flame retardant and heat resistance (limital oxygen index (LOI) is greater than 28, so it will not continue to burn when it leaves the flame; it will not melt and melt under high temperature conditions, and will start to carbonize when the temperature is close to 400 degrees Celsius. ; and will not reduce or lose flame retardant performance due to the use time and washing times), stable chemical properties (with excellent resistance to most chemicals, can withstand most high concentrations of inorganic acids, good alkali resistance at room temperature) ), excellent radiation resistance (the strength remains unchanged under the long-term illumination of 1.2×10 -2 W/in 2 ultraviolet ray and 1.72×108 rad γ ray); good durability (after 100 washings, The tearing strength can still reach more than 85% of the original strength).
在本发明的另一个实施例中,所述阻燃短纤纱由有机硅氮阻燃粘胶短纤维和芳纶1313混纺制成。其中有机硅氮阻燃粘胶短纤维与芳纶1313重量比例可以为20∶80至80∶20之间。In another embodiment of the invention, the flame resistant spun yarn is made from a blend of silicone nitrogen flame retardant viscose staple fibers and aramid 1313. The weight ratio of the silicone nitrogen flame retardant viscose staple fiber to the aramid 1313 may be between 20:80 and 80:20.
芳砜纶(聚苯砜对苯二甲酰胺纤维),简称:PSA。在抗燃和抗热氧老化上显著优于芳纶,在300℃热空气中加热100h,强力损失小于5%,极限氧指数超过33;还有良好的染色性、电绝缘、抗化学腐蚀性、抗辐射等。Polysulfonamide (polyphenylsulfone terephthalamide fiber), abbreviation: PSA. It is significantly better than aramid in anti-combustion and anti-heat aging. It is heated in hot air at 300 °C for 100h, the strength loss is less than 5%, the limiting oxygen index is over 33; there is good dyeability, electrical insulation and chemical corrosion resistance. , anti-radiation and so on.
在本发明的又一个实施例中,所述阻燃短纤纱由有机硅氮阻燃粘胶短纤维和芳砜纶混纺制成。其中有机硅氮阻燃粘胶短纤维与芳砜纶重量比例可以为20-50∶50-80。In still another embodiment of the present invention, the flame-retardant spun yarn is made of a blend of silicone-nitrogen flame-retardant viscose staple fibers and a polysulfonamide. The weight ratio of the organosilicon nitrogen flame retardant viscose staple fiber to the polysulfonamide can be 20-50:50-80.
根据本发明的第二方面,提供了关于第一方面的阻燃短纤纱的制备方法。该方法包括: According to a second aspect of the present invention, there is provided a method of producing a flame-retardant spun yarn according to the first aspect. The method includes:
提供阻燃粘胶短纤维,其包含步骤:Providing a flame retardant viscose staple fiber comprising the steps of:
将纤维素制成纺丝粘胶原液;Making cellulose into a viscose collagen solution;
将硅氮阻燃剂配制成阻燃液;The silicon nitrogen flame retardant is formulated into a flame retardant liquid;
将阻燃液与纺丝粘胶原液混合后立即进行纺丝;Spinning the flame retardant liquid immediately after mixing with the spinning viscous collagen solution;
将纺丝纤维切割成预定长度的短纤维;Cutting the spun fiber into short fibers of a predetermined length;
采用阳离子交联剂对短纤维进行固化脱硫处理以得到阻燃性能稳定的阻燃粘胶短纤维;以及Curing and desulfurizing the short fibers by using a cationic crosslinking agent to obtain flame retardant viscose staple fibers having stable flame retardancy;
将阻燃粘胶短纤维与选自聚酰亚胺、阻燃腈纶、阻燃涤纶、羊毛、导电纤维、芳纶1313以及芳砜纶中的一种或多种纤维按照预定比例进行混纺以获得阻燃短纤纱。The flame-retardant viscose staple fiber is blended with one or more fibers selected from the group consisting of polyimide, flame-retardant acrylic, flame-retardant polyester, wool, conductive fiber, aramid 1313, and polysulfonamide to obtain a predetermined ratio. Flame retardant spun yarn.
在本发明的具体实施例中,混纺包括开清棉步骤、梳棉步骤、并条步骤、粗纱步骤以及细纱步骤。各步骤相应工艺参数如下。In a particular embodiment of the invention, the blending comprises a cotton cleaning step, a carding step, a drawing step, a roving step, and a spinning step. The corresponding process parameters for each step are as follows.
在开清棉步骤中:综合打手速度均为750r/min,棉卷罗拉速度均为11r/min,棉卷的干定量为380g/m,长度30.6m。In the process of opening the cotton: the comprehensive beater speed is 750r/min, the lap speed of the lap is 11r/min, the dry weight of the lap is 380g/m, and the length is 30.6m.
在梳棉步骤中:锡林速度300r/min,道夫速度为28r/min,刺辊速度为700r/min;除尘刀高出机框水平面6mm,安装角度为95°;除尘刀与刺辊隔距为0.36mm,刺辊与给棉板间隔距为0.38mm,锡林与盖板间采用四点隔距分别为0.28mm、0.25mm、0.25mm、0.28mm;生条干定量为16.78g/5m,生条短绒率(≤20mm)为4.20%。In the carding step: the speed of the cylinder is 300r/min, the speed of the doffer is 28r/min, the speed of the licking roller is 700r/min; the dust removing knife is 6mm above the horizontal plane of the frame, the installation angle is 95°; the distance between the dust removing knife and the licking roller 0.36mm, the distance between the licker and the cotton board is 0.38mm, and the four-point spacing between the cylinder and the cover is 0.28mm, 0.25mm, 0.25mm, 0.28mm respectively; the dry weight of the raw strip is 16.78g/5m The sliver rate (≤20mm) is 4.20%.
在并条步骤中:多次并条、紧隔距重加压及5-6m/min的出条速度。In the step of drawing: multiple draws, tight pressure and 5-6m/min.
在粗纱步骤中:干定量3.35g/5m,罗拉中心距42mm×55mm×67mm,后区牵伸1.16倍,前罗拉速度为195r/min,捻系数68。In the roving step: dry quantitative 3.35g/5m, roller center distance 42mm × 55mm × 67mm, rear zone draft 1.16 times, front roller speed 195r / min, 捻 coefficient 68.
在细纱步骤中:罗拉中心距43×58,后区牵伸1.165倍,捻系数335,前罗拉速度205r/min。In the spinning step: the center distance of the roller is 43×58, the rear zone is 1.165 times, the twist factor is 335, and the front roller speed is 205 r/min.
根据本发明的方法制备的短纤维规格可以在1.0D-6.0D(表示单位长度之重量)的宽范围之内。The staple fiber size prepared according to the process of the present invention can be within a wide range from 1.0D to 6.0D (representing the weight per unit length).
根据本发明的第三方面,提供了一种织物的织造方法,包括:According to a third aspect of the invention, there is provided a method of weaving a fabric comprising:
提供如本发明第二方面所述方法制备的阻燃短纤纱;以及Providing a flame-resistant spun yarn prepared by the method of the second aspect of the invention;
对阻燃短纤纱进行以下处理: The following treatments are applied to the flame retardant spun yarn:
高温真空蒸纱处理,其中真空度为-0.08MPa、温度为95-115℃、处理时间为2小时左右;High temperature vacuum steaming treatment, wherein the degree of vacuum is -0.08 MPa, the temperature is 95-115 ° C, and the treatment time is about 2 hours;
整经处理:整经压力为0.4MPa、整经车速为400m/min;Warping treatment: warping pressure is 0.4MPa, warping speed is 400m/min;
浆纱处理:浆液以重量份计包括50份低粘度磷酸酯淀粉、12.5份PVA-1799和6份丙烯酸类浆料,其中浆液含固量5%,开箱粘度11s,浆锅粘度5s;Sizing treatment: the slurry comprises 50 parts by weight of low-viscosity phosphate starch, 12.5 parts of PVA-1799 and 6 parts of acrylic slurry, wherein the slurry has a solid content of 5%, an unpacking viscosity of 11 s, and a slurry viscosity of 5 s;
穿综处理:穿综方式为{(1、5)、(3、2)、(6、4)}×12、(9、5、11)、(12、9、5)、(11、12、9)、(5、11、12)、{(1、7)、(3、2)、(8、4)}×16、{(1、5)、(3、2)、(6、4)}×4。Wear treatment: the comprehensive method is {(1, 5), (3, 2), (6, 4)} × 12, (9, 5, 11), (12, 9, 5), (11, 12 , 9), (5, 11, 12), {(1, 7), (3, 2), (8, 4)} × 16, {(1, 5), (3, 2), (6, 4)}×4.
在一个优选实施例中,本发明还对纱线进行了精心选择与设计:经纬纱可以采用JC 9.7tex(捻度1950捻/m)强捻纱,并按2S:2Z进行排列。这种选择设计使印染整理后面料手感舒爽,有隐约的绉缩纹效果。In a preferred embodiment, the present invention also carefully selects and designs the yarn: the warp and weft yarns can be JC 9.7 tex (1950 Å/m) strong twist yarn and arranged in 2S: 2Z. This choice of design makes the fabric feel comfortable after printing and dyeing, and has a faint curling effect.
总之,本发明至少具有以下优点:不仅解决了卤素或磷系阻燃剂对环境的危害,使制成的阻燃短纤纱及其制成的织物、面料有更高的阻燃性及柔软度,极大的减小了其燃烧时产生的烟气和对人体的危害,而且还可提高由该种阻燃粘胶短纤维及其制成的织物的抗辐射性能及服用耐久性。In summary, the present invention has at least the following advantages: not only solves the environmental hazard of the halogen or phosphorus-based flame retardant, but also makes the flame-retardant spun yarn and the fabric and fabric thereof produced with higher flame retardancy and softness. Degree, greatly reducing the smoke generated during combustion and harm to the human body, and also improving the radiation resistance and durability of the flame retardant viscose staple fibers and fabrics thereof.
根据本发明所制成的织物和服装面料不但保持了粘胶纤维本来的穿着舒适之独特性能,并且阻燃性更高、燃烧低烟雾、安全环保,而且兼具极佳的耐腐蚀和耐光性(耐日晒性)和一定的抑菌效果。The fabric and the garment fabric made according to the invention not only maintain the unique performance of the viscose fiber, but also have higher flame retardancy, low smoke combustion, safety and environmental protection, and excellent corrosion resistance and light resistance. (Sun resistance) and certain antibacterial effects.
具体实施方式detailed description
如无特别说明,本发明中所使用术语均为纺织领域中常用术语。Unless otherwise stated, the terms used in the present invention are all terms commonly used in the field of textiles.
本发明的阻燃短纤纱由有机硅氮阻燃粘胶短纤维和其它现有纤维混纺制成。本发明的有机硅氮阻燃粘胶短纤维含有纤维素和硅氮阻燃剂。有机硅氮阻燃粘胶短纤维可以含有70-80%(重量)纤维素和20-30%(重量)硅氮阻燃剂;或还可进一步含有1.5-2.5%(重量)的阳离子交联剂。阳离子交联剂的离子形式可以为Ti4+、RN3+、Al3+。在本发明的优选实施例中,有机硅氮阻燃粘胶短纤维所含的纤维素的聚合度可以为650~750。本发明的有机硅氮阻燃粘胶短纤维长度可 以为38-120mm。The flame-retardant spun yarn of the present invention is made from a blend of silicone-nitrogen flame-retardant viscose staple fibers and other existing fibers. The organosilicon nitrogen flame retardant viscose staple fiber of the present invention contains a cellulose and a silicon nitride flame retardant. The silicone nitrogen flame retardant viscose staple fiber may contain 70-80% by weight of cellulose and 20-30% by weight of a silicon-nitrogen flame retardant; or may further contain 1.5-2.5% by weight of cationic cross-linking. Agent. The ionic form of the cationic crosslinking agent may be Ti 4+ , RN 3+ , Al 3+ . In a preferred embodiment of the present invention, the cellulose-nitrogen flame-retardant viscose staple fibers may have a degree of polymerization of 650 to 750. The silicone nitrogen flame retardant viscose staple fiber of the present invention may have a length of 38 to 120 mm.
本发明中使用的硅氮阻燃剂可以是二氧化硅杂氮化合物。例如,可以采用有机硅烷水解分散液,其化学式为[MexOy·nSiO2]+[--CONH],其中Me代表金属离子,例如Ti4+、Ca2+、Li+、Na+、K+,SiO2含量为9.23-53%;酰胺[-CONH]含量为4.3-27%。其中金属离子Me优选Ti4+和Ca2+,阻燃剂中的硅、钛、钙元素结合在纤维素主链上,形成硅钛钙系陶瓷网络,构成远红外发射基团,特别当硅、钛、钙的比例(摩尔比)在1~10∶1~5∶1~23情况下,能够得到抗辐射性能最佳的最终产品。关于硅氮阻燃剂,还可以参见申请人之前的专利申请CN104032401A以及CN103789858A,在此分别以参见方式引入这两个申请的全部内容。在本发明的一个优选实施例中,硅氮阻燃剂采用北京赛欧兰阻燃纤维有限公司生产并销售的801#硅氮阻燃剂。The silicon nitride flame retardant used in the present invention may be a silica nitrogen compound. For example, an organosilane hydrolysis dispersion having a chemical formula of [Me x O y · nSiO 2 ] + [--CONH], wherein Me represents a metal ion such as Ti 4+ , Ca 2+ , Li + , Na + , The content of K + and SiO 2 is 9.23-53%; the content of amide [-CONH] is 4.3-27%. The metal ion Me is preferably Ti 4+ and Ca 2+ , and the silicon, titanium and calcium elements in the flame retardant are combined on the cellulose main chain to form a silicon titanium calcium ceramic network, which constitutes a far infrared emitting group, especially when silicon When the ratio of titanium to calcium (molar ratio) is from 1 to 10:1 to 5:1 to 23, the final product having the best radiation resistance can be obtained. With regard to the silicon-nitrogen flame retardant, reference is also made to the applicant's prior patent application CN104032401A and CN103789858A, the entire contents of each of which are hereby incorporated by reference. In a preferred embodiment of the invention, the silicon-nitrogen flame retardant is a 801 # silicon-nitrogen flame retardant produced and sold by Beijing Sauerland Flame Retardant Fiber Co., Ltd.
以下为本发明的阻燃短纤纱的制造工艺流程:The following is the manufacturing process of the flame-retardant spun yarn of the present invention:
FA002型抓棉机→SFA035C型混开棉机→FA56B型梳针打手开棉机→SFA161型振动棉箱给棉机→A076E型单打手成卷机→FA231型梳棉机→FA311F型并条机→FA311F型并条机→FA311F型并条机→FA423A型粗纱机→FA506型细纱机→GA013型络筒机→成包。FA002 cotton picking machine→SFA035C mixed opener→FA56B comb opener→SFA161 vibrating cotton box to cotton machine→A076E single hand winder→FA231 carding machine→FA311F draw frame →FA311F draw frame→FA311F draw frame→FA423A roving machine→FA506 spinning frame→GA013 winder→packing.
各相应工序/步骤具体工艺参数如下:The specific process parameters of each corresponding process/step are as follows:
开清棉工序Open cleaning process
综合打手速度均为750r/min,棉卷罗拉速度均为11r/min,棉卷的干定量为380g/m,长度30.6mThe comprehensive beater speed is 750r/min, the lap speed of the lap is 11r/min, the dry weight of the lap is 380g/m, and the length is 30.6m.
梳棉工序Carding process
锡林速度300r/min,道夫速度为28r/min,刺辊速度为700r/min;除尘刀高出机框水平面6mm,安装角度为95°;除尘刀与刺辊隔距为0.36mm,刺辊与给棉板间隔距为0.38mm,锡林与盖板间采用四点隔距分别为0.28mm、0.25mm、0.25mm、0.28mm.生条干定量为16.78g/5m,生条短绒率(≤20mm)为4.20%。The speed of the cylinder is 300r/min, the speed of the doffer is 28r/min, the speed of the licking roller is 700r/min; the dust knives are 6mm above the water level of the frame, the installation angle is 95°; the distance between the dust knives and the licker is 0.36mm, the licker The distance from the cotton board is 0.38mm, and the four-point spacing between the cylinder and the cover is 0.28mm, 0.25mm, 0.25mm, 0.28mm. The dry weight is 16.78g/5m, and the sliver rate is (≤20mm) is 4.20%.
并条工序Drawing process
为保证正确良好的熟条及混合质量,采用多次并条的工艺配置,紧隔距重加压及5-6m/min的较小出条速度。In order to ensure the correct and good cooked strips and mixing quality, the process is arranged in multiple times, with a tight pressure and a small take-up speed of 5-6 m/min.
粗纱工序Roving process
干定量3.35g/5m,罗拉中心距42mm×55mm×67mm,后区牵伸1.16倍,前罗拉速度为195r/min,捻系数68。The dry weight is 3.35g/5m, the center of the roller is 42mm×55mm×67mm, the rear zone is 1.16 times, the front roller speed is 195r/min, and the twist coefficient is 68.
细纱工序Spinning process
罗拉中心距43×58,后区牵伸1.165倍,捻系数335,前罗拉速度205r/min。The center of the roller is 43×58, the rear zone is 1.165 times, the twist factor is 335, and the front roller speed is 205r/min.
本发明的织物织造工艺流程为:The fabric weaving process of the present invention is:
蒸纱(定形)→整经→浆纱→穿筘→织造→检验→分等→修织→成品。Steaming (setting) → warping → sizing → piercing → weaving → inspection → classification → woven → finished product.
本发明还可进一步包括染整工艺流程:The invention may further comprise a dyeing and finishing process:
烧毛→溢流练漂→丝光→溢流染色→松式烘干→柔软→预缩。Singeing → overflowing and bleaching → mercerizing → overflow dyeing → loose drying → soft → pre-shrinking.
本发明的织物织造各具体工序/步骤如下:The specific steps/steps of the fabric weaving of the present invention are as follows:
纱线准备Yarn preparation
仔细检修设备,保证锭子运转灵活,各张力均匀,严格把关操作,避免人为捻缩;Carefully overhaul the equipment to ensure that the spindles operate flexibly, the tension is uniform, and the operation is strictly controlled to avoid artificial collapse;
蒸纱Steamed yarn
抽真空→预热→加湿→保温(恒温)→真空降温→结束。其中抽真空8min,达到指定真空度-0.08MPa,温度95~115℃,高温高压蒸纱120min。Vacuuming → preheating → humidification → heat preservation (constant temperature) → vacuum cooling → end. The vacuum is 8 min, the specified vacuum is -0.08 MPa, the temperature is 95-115 ° C, and the high temperature and high pressure steaming yarn is 120 min.
整经Warping
使用D型金策整经机,采取中张力,中伸长的工艺路线,使片纱张力均匀的前提下,减少对纱线定形的破坏,为减少后期回缩做部分准备。织物总经5632根,配轴为Z捻:704×4,S捻:704×4,共8个配轴。用可调式整经架,角度保持在45°,使整片经纱张力保持一致。整经压力0.4MPa,整经车速400m/min。 Using the D-type gold warping machine, adopting the medium tension and medium elongation process route, the yarn tension is reduced under the premise of uniform tension of the yarn, and some preparations are made for reducing the later retraction. The fabric has a total of 5,632 pieces, and the axis is Z捻: 704×4, S捻: 704×4, and a total of 8 axes. With an adjustable warping frame, the angle is maintained at 45°, keeping the tension of the entire warp yarn consistent. The warping pressure is 0.4 MPa, and the warping speed is 400 m/min.
浆纱sizing
浆液配方:低粘度磷酸酯淀粉50kg,PVA-179912.5kg,丙烯酸类浆料(P-T)6kg,浆液含固量5%,开箱粘度11s,浆锅粘度5s。Slurry formula: low viscosity phosphate starch 50kg, PVA-179912.5kg, acrylic pulp (P-T) 6kg, slurry solid content 5%, unpacking viscosity 11s, pulp pot viscosity 5s.
浆纱上机Sizing machine
采用七单元传动GA 308型浆纱机进行上浆,浆纱采用双浆槽双浸双压不分层压浆工艺,控制浸浆深度在20cm,适当加大退绕张力,保证车速不要过快,并采用亲水性纤维。The sizing is carried out by a seven-unit transmission GA 308 sizing machine. The sizing adopts a double-slot double-dip double-pressure non-separating laminating process, and the control dipping depth is 20 cm, and the unwinding tension is appropriately increased to ensure that the speed is not too fast. And use hydrophilic fibers.
穿综Wear
采用78号钢筘,地纱每筘2入,经纱一循环204根,采用12片综织造,穿综方式为{(1、5)、(3、2)、(6、4)}×12、(9、5、11)、(12、9、5)、(11、12、9)、(5、11、12)、{(1、7)、(3、2)、(8、4)}×16、{(1、5)、(3、2)、(6、4)}×4,经停片6列顺穿。The No. 78 steel shovel is used, the ground yarn is entangled twice, the warp yarn is circulated by 204, and 12 pieces of healds are used. The wearing method is {(1, 5), (3, 2), (6, 4)}×12 , (9, 5, 11), (12, 9, 5), (11, 12, 9), (5, 11, 12), {(1, 7), (3, 2), (8, 4) ) × ×, { (1, 5), (3, 2), (6, 4)} × 4, through the stop 6 columns to wear.
织造Weaving
采用Picanol(必佳乐)多臂喷气织机织造。Weaving using a Picanol multi-arm air jet loom.
印染printing and dyeing
采用烧碱双氧水同浴工艺——直滚布夹联合丝光机——溢流染色——机械柔软整理——预缩的整理工艺。Using the caustic soda hydrogen peroxide bath process - straight roll cloth combined with mercerizing machine - overflow dyeing - mechanical soft finishing - pre-shrinking finishing process.
实施例1:硅氮阻燃粘胶纤维与聚酰亚胺65∶35混纺阻燃面料Example 1: Silicon-nitrogen flame retardant viscose fiber and polyimide 65:35 blended flame retardant fabric
采用2D×51mm硅氮系阻燃粘胶纤维与聚酰亚胺进行混纺,采用上述生产方法,做成15支纱,斜纹布,克重250g/m2的阻燃面料。可在聚酰亚胺耐高温和耐辐照的性能的基础之上,增加了穿着的舒适性,可以作为特种防火、防护服面料等使用。The 2D×51mm silicon-nitrogen flame-retardant viscose fiber was blended with polyimide, and the above production method was used to make 15 yarns, twill fabric, and a flame retardant fabric with a weight of 250 g/m 2 . It can increase the wearing comfort based on the high temperature resistance and radiation resistance of polyimide, and can be used as special fireproof and protective clothing fabrics.
实施例2:硅氮阻燃粘胶纤维与聚酰亚胺85∶15混纺阻燃面料Example 2: Silicone-nitrogen flame retardant viscose fiber and polyimide 85:15 blended flame retardant fabric
采用2D×51mm硅氮系阻燃粘胶纤维与聚酰亚胺进行混纺,采用上述生产方法,做成16支纱,斜纹布,克重168g/m2的阻燃面料。 可使面料同时满足高阻燃性能、防辐射,穿着比较舒适的要求,可以作为需要阻燃防火要求并且可贴身穿着需要的服装面料使用。The 2D×51mm silicon-nitrogen flame retardant viscose fiber was blended with polyimide, and the above production method was used to make 16 yarns, twill fabric, and 168 g/m 2 flame retardant fabric. It can make the fabric meet the requirements of high flame retardant performance, radiation protection and comfortable wearing. It can be used as a fabric that needs flame retardant and fireproof requirements and can be worn close to the body.
实施例3:硅氮阻燃粘胶纤维与阻燃腈纶35∶65混纺阻燃面料Example 3: Silicon-nitrogen flame retardant viscose fiber and flame retardant acrylic fiber 35:65 blended flame retardant fabric
采用2D×51mm硅-氮系阻燃粘胶纤维与阻燃腈纶进行混纺,采用说明书中的生产方法,做成10支纱,斜纹布,克重200g/m2的阻燃面料。可在阻燃腈纶耐腐蚀及耐光的性能的基础之上,增强了其阻燃性,可以作为特种防火、部队作训服面料等使用。The 2D×51mm silicon-nitrogen flame-retardant viscose fiber was blended with the flame-retardant acrylic fiber, and the production method in the manual was used to make 10 yarns, twill fabric, and a flame retardant fabric with a weight of 200g/m 2 . It can enhance the flame retardancy of the flame retardant acrylic fiber based on its corrosion resistance and light resistance. It can be used as a special fireproof, military training clothing fabric.
实施例4:硅氮阻燃粘胶纤维与阻燃腈纶65∶35混纺阻燃面料Example 4: Silicon Nitrogen Flame Retardant Viscose Fiber and Flame Retardant Acrylic Fiber 65:35 Blended Flame Retardant Fabric
采用2D×38mm硅-氮系阻燃粘胶纤维与阻燃腈纶进行混纺,采用说明书中的生产方法,做成20支纱,斜纹布,克重150g/m2的阻燃面料。可使面料同时满足高阻燃性能、耐腐蚀及耐光性,穿着比较舒适的要求,可以作为需要阻燃防火要求并且可贴身穿着需要的服装面料使用。The 2D×38mm silicon-nitrogen flame retardant viscose fiber is blended with the flame retardant acrylic fiber, and the production method in the manual is used to make 20 yarns, twill fabric, and a flame retardant fabric with a weight of 150g/m 2 . The fabric can meet the requirements of high flame retardancy, corrosion resistance and light resistance at the same time, and it can be used as a garment fabric that needs flame retardant and fireproof requirements and can be worn close to the body.
实施例5:硅氮阻燃粘胶纤维与阻燃涤纶35∶65混纺阻燃面料Example 5: Silicon Nitrogen Flame Retardant Viscose Fiber and Flame Retardant Polyester 35:65 Blended Flame Retardant Fabric
采用2D×51mm硅-氮系阻燃粘胶纤维与阻燃涤纶进行混纺,采用说明书中的生产方法,做成15支纱,平纹布,克重180g/m2的阻燃面料。可在阻燃涤纶强度高,耐磨性好的基础之上,增强其阻燃性,可以作为特种防护服和部队作战服面料等使用。The 2D×51mm silicon-nitrogen flame retardant viscose fiber is blended with the flame retardant polyester. According to the production method in the manual, 15 yarns, plain cloth and 180g/m 2 flame retardant fabric are used. It can enhance the flame retardancy of the flame retardant polyester on the basis of high strength and good wear resistance. It can be used as special protective clothing and military combat clothing fabrics.
实施例6:硅氮阻燃粘胶纤维与阻燃涤纶65∶35混纺阻燃面料Example 6: Silicon Nitrogen Flame Retardant Viscose Fiber and Flame Retardant Polyester 65:35 Blended Flame Retardant Fabric
采用2D×51mm硅-氮系阻燃粘胶纤维与阻燃涤纶进行混纺,采用说明书中的生产方法,做成16支纱,平纹布,克重168g/m2的阻燃面料。可使面料同时满足高阻燃性能、强度高、不易变形,穿着比较舒适的要求,可以作为需要阻燃防火要求并穿着需要的服装面料和家纺及产业用纺织品使用。 The 2D×51mm silicon-nitrogen flame-retardant viscose fiber was blended with the flame-retardant polyester. The production method was used to make 16 yarns, plain cloth and 168g/m 2 flame-retardant fabric. The fabric can meet the requirements of high flame retardant performance, high strength, non-deformation and comfortable wearing, and can be used as apparel fabrics and home textiles and industrial textiles which require flame retardant and fireproof requirements.
实施例7:硅氮阻燃粘胶纤维与防缩羊毛、导电纤维35∶64.2∶0.8比例混纺阻燃面料Example 7: Silicon-nitrogen flame retardant viscose fiber and anti-shrinkage wool, conductive fiber 35:64.2:0.8 ratio blended flame retardant fabric
使用针织横机(羊毛衫),采用3D×88mm硅-氮系阻燃粘胶纤维与70s防缩羊毛及导电纤维进行混纺,纱支36Nm/3,48Nm/3,采用说明书中的生产方法制成羊毛衫阻燃面料。所制成织物阻燃、导电性能优良;织物可机洗,各项物理指标稳定,抗起毛起球效果好;亲肤性能优良,织物外观纹路清晰、饱满,手感蓬松。Using a knitting flat knitting machine (sweater), 3D×88mm silicon-nitrogen flame retardant viscose fiber is blended with 70s anti-shrinkage wool and conductive fiber. The yarn count is 36Nm/3, 48Nm/3, and the production method in the manual is adopted. Made of woolen sweater flame retardant fabric. The fabric is made of flame retardant and excellent electrical conductivity; the fabric can be machine washed, the physical indexes are stable, and the anti-pilling effect is good; the skin-friendly performance is excellent, the appearance of the fabric is clear and full, and the hand feels fluffy.
实施例8:硅氮阻燃粘胶纤维与防缩羊毛、导电纤维20∶79.2∶0.8比例混纺阻燃面料Example 8: Silicon-nitrogen flame retardant viscose fiber and anti-shrinkage wool, conductive fiber 20:79.2:0.8 ratio blended flame retardant fabric
使用针织横机(羊毛衫),采用3D×88mm硅-氮系阻燃粘胶纤维与70s防缩羊毛及导电纤维进行混纺,纱支36Nm/3,48Nm/3,采用说明书中的生产方法制成羊毛衫阻燃面料。所制成织物阻燃、导电性能优良;织物可机洗,各项物理指标稳定,抗起毛起球效果好;亲肤性能优良、柔软,织物外观纹路清晰、饱满,手感蓬松。Using a knitting flat knitting machine (sweater), 3D×88mm silicon-nitrogen flame retardant viscose fiber is blended with 70s anti-shrinkage wool and conductive fiber. The yarn count is 36Nm/3, 48Nm/3, and the production method in the manual is adopted. Made of woolen sweater flame retardant fabric. The fabric is made of flame retardant and excellent in electrical conductivity; the fabric can be machine washed, the physical indexes are stable, and the anti-pilling effect is good; the skin-friendly performance is excellent and soft, and the appearance of the fabric is clear and full, and the hand feels fluffy.
实施例9:硅氮阻燃粘胶纤维与丝光羊毛、导电纤维按35∶64.2∶0.8比例混纺阻燃面料Example 9: Silicon-nitrogen flame-retardant viscose fiber blended with mercerized wool and conductive fiber in a ratio of 35:64.2:0.8
使用针织圆机,采用2D×76mm硅-氮系阻燃粘胶纤维与70s丝光羊毛、导电纤维进行混纺,纱支36Nm/3、48Nm/3、54Nm/3,采用说明书中的生产方法,制成羊毛阻燃面料。所制成织物阻燃、导电性能优良;织物可机洗,各项物理指标稳定,抗起毛起球效果好;织物毛感丰富,亲肤性能优良,织物外观纹路清晰、饱满,手感蓬松。Using a circular knitting machine, 2D×76mm silicon-nitrogen flame retardant viscose fiber is blended with 70s mercerized wool and conductive fiber. The yarn count is 36Nm/3, 48Nm/3, 54Nm/3, and the production method is adopted. Made into wool flame retardant fabric. The fabric is made of flame retardant and excellent electrical conductivity; the fabric can be machine washed, the physical indexes are stable, and the anti-pilling effect is good; the fabric has rich hair feel and excellent skin-friendly properties, and the appearance of the fabric is clear and full, and the hand feels fluffy.
实施例10:硅氮阻燃粘胶纤维与丝光羊毛、导电纤维按20∶79.2∶0.8比例混纺阻燃面料Example 10: Silicon-nitrogen flame-retardant viscose fiber blended with mercerized wool and conductive fiber in a ratio of 20:79.2:0.8
使用针织圆机,采用2D×76mm硅-氮系阻燃粘胶纤维与70s丝 光羊毛、导电纤维进行混纺,纱支36Nm/3、48Nm/3、54Nm/3,采用说明书中的生产方法,制成羊毛阻燃面料。所制成织物阻燃、导电性能优良;织物可机洗,各项物理指标稳定,抗起毛起球效果好;织物毛感丰富,亲肤性能优良、柔软,织物外观纹路清晰、饱满,手感蓬松。Using a circular knitting machine, 2D×76mm silicon-nitrogen flame retardant viscose fiber and 70s wire Light wool and conductive fibers are blended. The yarn counts are 36Nm/3, 48Nm/3, and 54Nm/3. The wool flame retardant fabric is made by the production method in the manual. The fabric is made of flame retardant and excellent electrical conductivity; the fabric can be machine washed, the physical indexes are stable, and the anti-pilling effect is good; the fabric has rich hair feel, good skin-friendly performance, softness, and the appearance of the fabric is clear and full, and the hand feels fluffy. .
实施例11:硅氮阻燃粘胶纤维与芳纶35∶65比例混纺阻燃面料Example 11: Silicone-nitrogen flame retardant viscose fiber and aramid 35:65 ratio blended flame retardant fabric
采用2D×51mm硅-氮系阻燃粘胶纤维与芳纶1313进行混纺,采用上述方法,做成10支纱,斜纹布,克重250g/m2的阻燃面料。可在芳纶永久阻燃并且强力高的性能的基础之上,增加了穿着的舒适性、高撕破强力、高耐磨性要求,可以作为特种防火、防护服面料等使用。A 2D×51mm silicon-nitrogen flame retardant viscose fiber was blended with aramid 1313, and 10 flames, twill, and a flame retardant fabric weighing 250 g/m 2 were obtained by the above method. On the basis of the permanent flame retardant and high strength of aramid fiber, it can increase the wearing comfort, high tearing strength and high wear resistance. It can be used as special fireproof and protective clothing fabrics.
实施例12:硅氮阻燃粘胶纤维与芳纶65∶35比例混纺阻燃面料Example 12: Silicone-nitrogen flame retardant viscose fiber and aramid 65:35 ratio blended flame retardant fabric
采用2D×51mm硅-氮系阻燃粘胶纤维与芳纶1313进行混纺,采用上述方法,做成16支纱,斜纹布,克重168g/m2的阻燃面料。可使面料同时满足高阻燃性能、穿着比较舒适的要求,可以作为需要阻燃防火要求并且可贴身穿着需要的服装面料使用。The 2D×51mm silicon-nitrogen flame retardant viscose fiber was blended with aramid 1313, and 16 yarns, twill, and 168 g/m 2 flame retardant fabric were prepared by the above method. The fabric can meet the requirements of high flame retardant performance and comfortable wearing at the same time, and can be used as a garment fabric that needs flame retardant and fireproof requirements and can be worn by the body.
实施例13:硅氮阻燃粘胶纤维与芳砜纶20∶80比例混纺阻燃面料Example 13: Silicone-nitrogen flame retardant viscose fiber and polysulfonamide 20:80 ratio blended flame retardant fabric
采用2D×51mm硅-氮系阻燃粘胶纤维与芳砜纶进行混纺,采用上文中的生产方法,做成10支纱,斜纹布,克重250g/m2的阻燃面料。可在芳砜纶永久阻燃并且强力高的性能的基础之上,增强了穿着的舒适性,可以作为特种个体防护等使用。A 2D×51mm silicon-nitrogen flame retardant viscose fiber was blended with a polysulfonamide. Using the above production method, 10 yarns, twill, and a flame retardant fabric weighing 250 g/m 2 were obtained. It can enhance the wearing comfort based on the permanent flame retardant and high strength of the polysulfonamide, and can be used as special personal protection.
实施例14:硅氮阻燃粘胶纤维与芳砜纶50∶50比例混纺阻燃面料Example 14: Silicone-nitrogen flame retardant viscose fiber and polysulfonamide 50:50 ratio blended flame retardant fabric
采用1.5D×38mm硅-氮系阻燃粘胶纤维与芳砜纶进行混纺,采用上文中的生产方法,做成16支纱,平纹布,克重168g/m2的阻燃面料。该阻燃面料对人体无害,舒适度更高,可以作为床上用品及贴身 穿的内衣等需要阻燃的领域。The blending of 1.5D×38mm silicon-nitrogen flame retardant viscose fiber and polysulfonamide was carried out, and the above production method was used to make 16 yarns, plain cloth and 168g/m 2 flame retardant fabric. The flame-retardant fabric is harmless to the human body and has a higher degree of comfort, and can be used as a bedding area for underwear and underwear that needs to be worn.
实施例15:硅氮阻燃粘胶纤维与芳砜纶35∶65比例混纺阻燃面料Example 15: Silicone-nitrogen flame retardant viscose fiber and polysulfonamide 35:65 ratio blended flame retardant fabric
采用2D×51mm硅-氮系阻燃粘胶纤维与芳砜纶进行混纺,采用上文中的生产方法,做成15支纱,斜纹布,克重200g/m2的阻燃面料。该混纺纤维及其制品相较于硅氮系阻燃粘胶纤维,燃烧产生的烟雾量更低,强度增高,使其具有更高的耐磨性,可用于航空、航海及陆运等交通工具内饰。A 2D×51mm silicon-nitrogen flame-retardant viscose fiber was blended with a polysulfonamide, and the above production method was used to make 15 yarns, twill, and a flame retardant fabric weighing 200 g/m 2 . Compared with the silicon-nitrogen flame-retardant viscose fiber, the blended fiber and the product thereof have lower smoke generation and higher strength, so that the wearer has higher wear resistance and can be used in aeronautical, marine and land transportation vehicles. Decoration.
本领域技术人员可以理解,上述实施例中先后列出的各个方法步骤只是为了起到说明本发明的目的而非用以对其进行限制。因此这些步骤并无必然先后次序,也并非不可或缺。本发明仅由各个权利要求所具体限定。 Those skilled in the art can understand that the various method steps listed in the above embodiments are only for the purpose of illustrating the invention and are not intended to limit the same. Therefore, these steps are not necessarily in order and are not indispensable. The invention is only limited by the specific claims.

Claims (15)

  1. 一种阻燃短纤纱,由有机硅氮阻燃粘胶短纤维与选自聚酰亚胺、阻燃腈纶、阻燃涤纶、羊毛、导电纤维、芳纶1313以及芳砜纶中的一种或多种纤维混纺制成;其中有机硅氮阻燃粘胶短纤维含有纤维素和硅氮阻燃剂。Flame-retardant spun yarn, which is composed of organosilicon nitrogen flame retardant viscose staple fiber and one selected from the group consisting of polyimide, flame retardant acrylic fiber, flame retardant polyester, wool, conductive fiber, aramid 1313 and polysulfonamide Or a variety of fiber blends; wherein the silicone nitrogen flame retardant viscose staple fiber contains cellulose and a silicon nitride flame retardant.
  2. 根据权利要求1所述的阻燃短纤纱,由有机硅氮阻燃粘胶短纤维和聚酰亚胺纤维混纺制成,其中有机硅氮阻燃粘胶短纤维与聚酰亚胺重量比例为95∶5至50∶50之间。The flame-retardant spun yarn according to claim 1, which is prepared by blending silicone-silicon flame-retardant viscose staple fibers and polyimide fibers, wherein the ratio of silicone-silicon flame-retardant viscose staple fibers to polyimide is It is between 95:5 and 50:50.
  3. 根据权利要求1所述的阻燃短纤纱,由有机硅氮阻燃粘胶短纤维和阻燃腈纶混纺制成,其中有机硅氮阻燃粘胶短纤维与阻燃腈纶重量比例为20∶80至65∶35之间。The flame-retardant spun yarn according to claim 1, which is prepared by blending silicone-silicon flame-retardant viscose staple fiber and flame-retardant acrylic fiber, wherein the weight ratio of the silicone-silicon flame-retardant viscose staple fiber to the flame-retardant acrylic fiber is 20: Between 80 and 65:35.
  4. 根据权利要求1所述的阻燃短纤纱,由有机硅氮阻燃粘胶短纤维和阻燃涤纶混纺制成,其中有机硅氮阻燃粘胶短纤维与阻燃涤纶重量比例为20∶80至65∶35之间。The flame-retardant spun yarn according to claim 1, which is made of a silicone-silicon flame-retardant viscose staple fiber and a flame-retardant polyester blend, wherein the weight ratio of the organosilicon-nitrogen flame-retardant viscose staple fiber to the flame-retardant polyester is 20: Between 80 and 65:35.
  5. 根据权利要求1所述的阻燃短纤纱,由有机硅氮阻燃粘胶短纤维、羊毛和导电纤维混纺制成,其中有机硅氮阻燃粘胶短纤维的重量份为10-50,羊毛的重量份为50-90,导电纤维的重量份为0.5-1。The flame-retardant spun yarn according to claim 1, which is prepared by blending silicone-silicon flame-retardant viscose staple fibers, wool and conductive fibers, wherein the silicone-silicon flame-retardant viscose staple fibers are 10-50 parts by weight. The parts by weight of the wool are 50-90, and the parts by weight of the conductive fibers are 0.5-1.
  6. 根据权利要求1所述的阻燃短纤纱,由有机硅氮阻燃粘胶短纤维和芳纶1313混纺制成,其中有机硅氮阻燃粘胶短纤维与芳纶1313重量比例为20∶80至80∶20之间。The flame-retardant spun yarn according to claim 1, which is prepared by blending silicone-silicon flame-retardant viscose staple fiber and aramid 1313, wherein the weight ratio of the silicone-silicon flame-retardant viscose staple fiber to the aramid 1313 is 20: Between 80 and 80:20.
  7. 根据权利要求1所述的阻燃短纤纱,由有机硅氮阻燃粘胶短纤维和芳砜纶混纺制成,其中有机硅氮阻燃粘胶短纤维与芳砜纶重量比例为20∶80至50∶50之间。The flame-retardant spun yarn according to claim 1, which is prepared by blending silicone-silicon flame-retardant viscose staple fiber and polysulfonamide, wherein the weight ratio of the organosilicon-nitrogen flame-retardant viscose staple fiber to the polysulfonate is 20: Between 80 and 50:50.
  8. 根据权利要求1所述的阻燃短纤纱,其中有机硅氮阻燃粘胶短纤维含有60-80%重量的纤维素和10-30%重量的硅氮阻燃剂,所述阻燃剂为二氧化硅杂氮化合物。The flame-retardant spun yarn according to claim 1, wherein the silicone-nitrogen flame-retardant viscose staple fiber contains 60-80% by weight of cellulose and 10-30% by weight of a silicon-nitrogen flame retardant, the flame retardant It is a silica nitrogen compound.
  9. 根据权利要求1所述的阻燃短纤纱,其中有机硅氮阻燃粘胶短纤维还含有1.5-2.5%重量的阳离子交联剂,所述阳离子交联剂的离子形式为Ti4+、RN3+、Al3+The flame-resistant spun yarn according to claim 1, wherein the silicone nitrogen flame-retardant viscose staple fiber further contains 1.5 to 2.5% by weight of a cationic crosslinking agent, and the cationic crosslinking agent has an ionic form of Ti 4+ , RN 3+ , Al 3+ .
  10. 根据权利要求1所述的阻燃短纤纱,其中所述纤维素的聚合 度为650~750。A flame-resistant spun yarn according to claim 1, wherein said cellulose is polymerized The degree is 650 ~ 750.
  11. 根据权利要求1所述的阻燃短纤纱,其中所述短纤维长度为38-120mm。The flame-resistant spun yarn according to claim 1, wherein the staple fiber has a length of 38 to 120 mm.
  12. 一种权利要求1-11之一所述阻燃短纤纱的制备方法,包括:A method for preparing a flame-retardant spun yarn according to any one of claims 1-11, comprising:
    提供阻燃粘胶短纤维,其包含步骤:Providing a flame retardant viscose staple fiber comprising the steps of:
    将纤维素制成纺丝粘胶原液;Making cellulose into a viscose collagen solution;
    将硅氮阻燃剂配制成阻燃液;The silicon nitrogen flame retardant is formulated into a flame retardant liquid;
    将阻燃液与纺丝粘胶原液混合后立即进行纺丝;Spinning the flame retardant liquid immediately after mixing with the spinning viscous collagen solution;
    将纺丝纤维切割成预定长度的短纤维;Cutting the spun fiber into short fibers of a predetermined length;
    采用阳离子交联剂对短纤维进行固化脱硫处理以得到阻燃性能稳定的阻燃粘胶短纤维;以及Curing and desulfurizing the short fibers by using a cationic crosslinking agent to obtain flame retardant viscose staple fibers having stable flame retardancy;
    将阻燃粘胶短纤维与选自聚酰亚胺、阻燃腈纶、阻燃涤纶、羊毛、导电纤维、芳纶1313以及芳砜纶中的一种或多种纤维按照预定比例进行混纺以获得阻燃短纤纱。The flame-retardant viscose staple fiber is blended with one or more fibers selected from the group consisting of polyimide, flame-retardant acrylic, flame-retardant polyester, wool, conductive fiber, aramid 1313, and polysulfonamide to obtain a predetermined ratio. Flame retardant spun yarn.
  13. 根据权利要求12所述的制备方法,其中混纺包括:The preparation method according to claim 12, wherein the blending comprises:
    开清棉步骤、梳棉步骤、并条步骤、粗纱步骤以及细纱步骤。The cleaning step, the carding step, the drawing step, the roving step, and the spinning step are performed.
  14. 根据权利要求13所述的制备方法,The preparation method according to claim 13,
    在开清棉步骤中:综合打手速度均为750r/min,棉卷罗拉速度均为11r/min,棉卷的干定量为380g/m,长度30.6m;In the cleaning step: the comprehensive beater speed is 750r/min, the lap speed of the lap is 11r/min, the dry weight of the lap is 380g/m, and the length is 30.6m;
    在梳棉步骤中:锡林速度300r/min,道夫速度为28r/min,刺辊速度为700r/min;除尘刀高出机框水平面6mm,安装角度为95°;除尘刀与刺辊隔距为0.36mm,刺辊与给棉板间隔距为0.38mm,锡林与盖板间采用四点隔距分别为0.28mm、0.25mm、0.25mm、0.28mm;生条干定量为16.78g/5m,生条短缄率为4.20%;In the carding step: the speed of the cylinder is 300r/min, the speed of the doffer is 28r/min, the speed of the licking roller is 700r/min; the dust removing knife is 6mm above the horizontal plane of the frame, the installation angle is 95°; the distance between the dust removing knife and the licking roller 0.36mm, the distance between the licker and the cotton board is 0.38mm, and the four-point spacing between the cylinder and the cover is 0.28mm, 0.25mm, 0.25mm, 0.28mm respectively; the dry weight of the raw strip is 16.78g/5m , the short-lived rate is 4.20%;
    在并条步骤中:多次并条、紧隔距重加压及5-6m/min的出条速度;In the step of drawing; multiple draws, tight pressure and 5-6m/min;
    在粗纱步骤中:干定量3.35g/5m,罗拉中心距42mm×55mm×67mm,后区牵伸1.16倍,前罗拉速度为195r/min,捻系数68;In the roving step: dry quantitative 3.35g/5m, roller center distance 42mm × 55mm × 67mm, rear zone draft 1.16 times, front roller speed 195r / min, 捻 coefficient 68;
    在细纱步骤中:罗拉中心距43×58,后区牵伸1.165倍,捻系数335,前罗拉速度205r/min。 In the spinning step: the center distance of the roller is 43×58, the rear zone is 1.165 times, the twist factor is 335, and the front roller speed is 205 r/min.
  15. 一种织物的织造方法,包括:A method of weaving a fabric, comprising:
    提供如权利要求12所述方法制备的阻燃短纤纱;以及Providing a flame-resistant spun yarn prepared by the method of claim 12;
    对阻燃短纤纱进行以下处理:The following treatments are applied to the flame retardant spun yarn:
    高温真空蒸纱处理,其中真空度为-0.08MPa、温度为95-115℃、处理时间为2小时左右;High temperature vacuum steaming treatment, wherein the degree of vacuum is -0.08 MPa, the temperature is 95-115 ° C, and the treatment time is about 2 hours;
    整经处理:整经压力为0.4MPa、整经车速为400m/min;Warping treatment: warping pressure is 0.4MPa, warping speed is 400m/min;
    浆纱处理:浆液以重量份计包括50份低粘度磷酸酯淀粉、12.5份PVA-1799和6份丙烯酸类浆料,其中浆液含固量5%,开箱粘度11s,浆锅粘度5s;Sizing treatment: the slurry comprises 50 parts by weight of low-viscosity phosphate starch, 12.5 parts of PVA-1799 and 6 parts of acrylic slurry, wherein the slurry has a solid content of 5%, an unpacking viscosity of 11 s, and a slurry viscosity of 5 s;
    穿综处理:穿综方式为{(1、5)、(3、2)、(6、4)}×12、(9、5、11)、(12、9、5)、(11、12、9)、(5、11、12)、{(1、7)、(3、2)、(8、4)}×16、{(1、5)、(3、2)、(6、4)}×4。 Wear treatment: the comprehensive method is {(1, 5), (3, 2), (6, 4)} × 12, (9, 5, 11), (12, 9, 5), (11, 12 , 9), (5, 11, 12), {(1, 7), (3, 2), (8, 4)} × 16, {(1, 5), (3, 2), (6, 4)}×4.
PCT/CN2016/100255 2015-09-28 2016-09-27 Blending of organic silicon-nitrogen flame retardant viscose staple fibre WO2017054698A1 (en)

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CN201510628333.3 2015-09-28
CN201510628189.3A CN105113079B (en) 2015-09-28 2015-09-28 The blending of organic silazane fire retardant viscose short filament, Pilus Caprae seu Oviss and conductive fiber
CN201510626919.6A CN105350131B (en) 2015-09-28 2015-09-28 Organic silazane fire retardant viscose short filament and the blending of flame-retardant acrylic fibre
CN201510628159.2 2015-09-28
CN201510626975.XA CN105113078B (en) 2015-09-28 2015-09-28 Blend of organic silicone-nitrogen anti-flaming viscose staple fibers and anti-flaming polyester
CN201510628189.3 2015-09-28
CN201510628159.2A CN105350132B (en) 2015-09-28 2015-09-28 The blending of organic silazane fire retardant viscose short filament and aramid fiber 1313
CN201510626919.6 2015-09-28
CN201510626975.X 2015-09-28
CN201510628333.3A CN105350133B (en) 2015-09-28 2015-09-28 The blending of organic silazane fire retardant viscose short filament and polyimides
CN201610595253.7 2016-07-26
CN201610595253.7A CN106012151B (en) 2016-07-26 2016-07-26 Silicon nitrogen fire retardant viscose short filament and the blended manufactured flame resistant spun staple yarns of PSA fiber

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CN105113079A (en) * 2015-09-28 2015-12-02 北京赛欧兰阻燃纤维有限公司 Blend of organic silicone-nitrogen anti-flaming viscose staple fibers, wool and conductive fibers
CN105350131A (en) * 2015-09-28 2016-02-24 北京赛欧兰阻燃纤维有限公司 Blending of organic silicone-nitrogen flame-retardant viscose staple fibers and flame-retardant acrylic fibers
CN105350132A (en) * 2015-09-28 2016-02-24 北京赛欧兰阻燃纤维有限公司 Blending of organic silicone-nitrogen flame-retardant viscose staple fibers and aramid fibers 1313
CN105350133A (en) * 2015-09-28 2016-02-24 北京赛欧兰阻燃纤维有限公司 Blending of organic silicone-nitrogen flame-retardant viscose staple fibers and polyimide fibers

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111441117A (en) * 2020-03-05 2020-07-24 际华集团股份有限公司 High-strength carbonized flame-retardant yarn
CN117418341A (en) * 2023-12-04 2024-01-19 山东环升新材料科技有限公司 Ultra-long high-performance fiber flame-retardant yarn

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