WO2017043791A1 - Flow medium-free updraft-type pyrolysis gasification reactor - Google Patents

Flow medium-free updraft-type pyrolysis gasification reactor Download PDF

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WO2017043791A1
WO2017043791A1 PCT/KR2016/009525 KR2016009525W WO2017043791A1 WO 2017043791 A1 WO2017043791 A1 WO 2017043791A1 KR 2016009525 W KR2016009525 W KR 2016009525W WO 2017043791 A1 WO2017043791 A1 WO 2017043791A1
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pyrolysis
gas
reaction gas
reaction
guide unit
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PCT/KR2016/009525
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French (fr)
Korean (ko)
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서용교
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주식회사 대원지에스아이
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/02Fixed-bed gasification of lump fuel
    • C10J3/20Apparatus; Plants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/02Fixed-bed gasification of lump fuel
    • C10J3/20Apparatus; Plants
    • C10J3/30Fuel charging devices
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas

Definitions

  • the present invention provides a more uniform and effective combustion and pyrolysis without using a fluid medium such as sand at all, so that a simple structure and a significant cost savings can be expected. It relates to a type pyrolysis gasification reactor.
  • the biomass gasification reaction is performed by rapid pyrolysis (conducted by fluidized bed combustion method) in a fluidized bed of agricultural and forestry waste (hereinafter referred to as 'pyrolysis object') such as waste wood, rice hull, sawdust, and livestock waste.
  • 'pyrolysis object' such as waste wood, rice hull, sawdust, and livestock waste.
  • It is a multi-purpose facility that obtains fuel such as condensate gas and steam, or generates electricity by using the gas and heat.
  • the down draft method allows the combustion gas flow to escape from the top to the bottom, thereby increasing the contact time between the high temperature contact time and the unreacted carbon so that carbon dioxide can be reduced to carbon monoxide.
  • Fluoride Bubbled Gasification may be used to inject and mix low specific gravity materials such as rice hulls and sawdust into a fluid medium such as sand to allow a large amount of combustion.
  • Patent No. 10-0659497 (Agrichemical Wastewater Fluidized Bed Pyrolysis and Gasification Apparatus and Method), which is already known,
  • a mixing step in which the dried agricultural forest waste is dropped into the lower fluidized bed portion 8 and rapidly mixed with the liquid medium, and the heat retained by the liquid medium is transferred to the dried agricultural forest waste;
  • a pyrolysis step in which the agricultural and forestry wastes are decomposed by the transferred heat and the reaction gas injected from the lower portion of the fluidized bed part 8 to discharge the generated gas, the biooil mist, and the like to the upper portion, and the ⁇ remains;
  • a gasification step of forming a synthesis gas by reacting with the remaining reactant gas injected from the lower portion of the remaining sulfur;
  • the product gas and bio oil mist produced in the pyrolysis step are sequentially passed through the cyclone 11, the multiple heat exchanger 13, and the electric dust collecting system 15, and the bio-oil is collected and the product gas is discharged through gas-liquid separation.
  • a preheat injection unit The reactor gas distributor 5 into which the gas preheated through the preheating tube 4 is injected into the fluidized bed reactor, the fluidized bed part 8 in which the fluid medium is present, and the upper lean area part 10 made up of most of the gas, Fluidized bed pyrolysis and gasification reactor consisting of a bubble-shaped dispersion plate (6) for dispersing the reaction gas, a discharge pipe (7) for discharging the generated steam, and an injection pipe (9) for directly injecting agricultural forest waste into the fluidized bed (8).
  • the present invention focuses on providing a means for the thermal decomposition of a gasification reactor using biomass (rice husk, etc.), including a new injection method of a reaction gas which can be more effectively pyrolyzed without using a fluid medium such as sand. It was completed as the technical problem.
  • the present invention for achieving the above technical problem is in the boundary between the reaction gas supply unit 10 and the pyrolysis reaction chamber 20 of the components of the updraft type pyrolysis gasification reactor (A) using biomass (rice husk, etc.)
  • the reaction gas injection unit 30 is configured to allow the inflow of the reaction gas introduced into the pyrolysis reaction chamber 20 so as not to fall down while allowing the reaction gas required for the pyrolysis reaction chamber to be allowed.
  • a double cone-shaped gas guide unit 200 consisting of a double conical up and down conical forward and conical;
  • the reaction gas gas containing some oxygen of about 20%
  • the non-flowing medium updraft type pyrolysis gasification reactor of the present invention has a double cone gas guide unit 200.
  • the process of passing through the ring-shaped reaction gas inlet 210 narrowly circumferentially around the edge of the conical gas guide unit 200 while providing a diffused air flow upward by the reverse conical shape at the bottom, while passing through a narrow place.
  • Losing strong airflow appears as a type surrounding the entire conical gas guide unit 200, and the strong airflow passing through it is wide depending on the morphological characteristics of the forward cone formed on the upper portion of the conical gas guide unit 200
  • Significant effects are provided that enable ultra-fast dispersion and uniform delivery of reaction gas into the space.
  • This advantage is a very useful invention, such as simplification of the process as well as the enormous cost savings can be expected because the high efficiency pyrolysis process and gasification can be performed without using a fluid medium, unlike the conventional.
  • FIG. 1 is a conceptual diagram showing a preferred pyrolysis gasification reactor of the present invention
  • FIG 2 is an exemplary view showing a preferred pyrolysis gasification reactor of the present invention.
  • Figure 3 is a cross-sectional view of a preferred pyrolysis gasification reactor of the present invention
  • Figure 4 is an exemplary view showing an installation state of the gas guide unit of the pyrolysis reaction chamber of the present invention.
  • 5 to 6 is an exemplary view showing an operating embodiment of the gas guide unit of the present invention
  • the present invention is a pyrolysis reaction chamber 20 at the boundary between the reaction gas supply unit 10 and the pyrolysis reaction chamber 20 among the components of the updraft pyrolysis gasification reactor A using biomass (rice husk, etc.).
  • biomass rice husk, etc.
  • the reaction gas injection unit 30 is provided with a double cone-shaped gas guide unit 200 is configured in the forward conical and reverse conical form of the upper and lower dual integration;
  • reaction gas gas containing some oxygen of about 20%
  • the characteristic gist of the ring-shaped reaction gas inlet 210 is formed to enable it.
  • a reaction gas supply unit 10 capable of injecting the reaction gas into the pyrolysis reaction chamber 20;
  • a pyrolysis reaction chamber 20 connected to the upper portion of the reaction gas supply unit 10 with a flange and having a diameter larger than that of the reaction gas supply unit 10 and pyrolyzing by combustion of agricultural wastes added;
  • reaction gas injection unit 30 It is configured at the boundary between the reaction gas supply unit 10 and the pyrolysis reaction chamber 20, and it is possible to allow the inflow of the reaction gas necessary for the pyrolysis reaction chamber while supporting the burned material introduced into the pyrolysis reaction chamber 20 so as not to fall down.
  • a pyrolysis gas collecting tube body 40 formed in an upper portion of the pyrolysis reaction chamber 20 and containing a combustion gas generated in a pyrolysis process;
  • a gas supply pipe 45 coupled to one side of the reaction gas supply unit 10 and supplying a reaction gas delivered from a reaction gas reservoir (not shown) to the reaction gas supply unit;
  • a hopper 51 and a screw feeder 50 coupled to an outer side of the pyrolysis reaction chamber 20 and configured to input a predetermined amount of burned matter (agricultural waste);
  • Heating means 60 such as a burner may be provided on one side of the pyrolysis reaction chamber 20 or the pyrolysis gas collecting tube 40 to provide a heat source therein;
  • the cyclone 71 is formed on one side of the upper end portion of the pyrolysis gas collecting tube 40 and the heat exchanger 80 and the gas-liquid separator 90 separating the generated gas from the oil and the cyclone 71 are separated. It consists of a line tube 70 for the subsequent process connection to be installed in a continuous line including various components.
  • reaction gas injection portion 30 of the updraft type pyrolysis gasification reactor A using biomass (rice husk, etc.)
  • reaction gas injected into the pyrolysis reaction chamber forms a diffused airflow upward along the reverse cone of the lower portion of the double cone gas guide unit 200,
  • This air flow is due to the morphological characteristics of the forward conical form (shape narrowed upwards) formed on the top of the conical gas guide unit 200,
  • the reactant gas delivered to the dry matter can be delivered more uniformly than before.
  • the air injection device used to inject the reaction gas at a constant pressure has a low cost and a small product, so the cost reduction effect is also significant.
  • the two conical gas guide unit is configured as three or more connection pieces 220 arranged at a constant isometric Stabilized fixation to 200 was made possible.
  • reaction gas supply unit 10 associated with the connecting piece 220 is required to adjust the height of the dual cone-shaped gas guide unit 200 through which the opening degree of the ring-shaped reaction gas inlet 210 is required.
  • adjustment can be further installed to the injection structure cutting apparatus 300 to enable.
  • the injection structure cutting apparatus 300 can be designed in a very diverse structure in consideration of various conditions,
  • a tapered ring 310 having an inclined jaw 311 is formed on an upper portion of the outer double cone-shaped gas guide unit 200 as shown in the drawing.
  • the rear portion of the connecting piece 220 for fixing the double cone-shaped gas guide unit 200 is formed with a locking portion 320 extending further outward,
  • the locking portions 320 protrude outward through a slide groove 321 formed on the outer circumferential surface of the reaction gas supply unit 10.
  • the outer circumferential surface of the reaction gas supply unit 10 protruding from the locking unit 320 is screwed with the male screw 330 and its male screw to finely adjust the gap between the locking screw 320 and the upper and lower parts in a locked state.
  • Adjusted female screw 340 is configured,
  • the adjustment female screw 340 can be implemented very simply by designing a structure consisting of the control lever 350.
  • the width of the reaction gas inlet 210 is appropriately adjusted according to the type of burned material (agricultural waste), which is necessary for pyrolysis (chaff, sawdust, etc.) and the size of the particles. This also provides significant benefits that enable the best pyrolysis and gasification processes at all times.
  • reaction chamber 30 reaction gas injection unit
  • gas guide unit 210 inlet

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Gasification And Melting Of Waste (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention relates to a flow medium-free updraft-type pyrolysis gasification reactor including a novel structure which can achieve more uniform and effective combustion and pyrolysis without ever using a fluid medium such as sand, and thus from which structure simplification and also a significant cost-saving effect can be expected. Among components of an updraft-type pyrolysis gasification reactor (A) using biomass (rice husk, etc.) of the present invention, a reaction gas injection part (30) is formed on a boundary between a reaction gas supply part (10) and a pyrolysis reaction chamber (20) so as to support a combusted material fed into the pyrolysis reaction chamber (20) to be prevented from falling and to simultaneously allow inflow of a reaction gas necessary for the pyrolysis reaction chamber, wherein the reaction gas injection part (30) comprises: a dual cone gas guide unit (200) installed thereon and formed in a manner that a forward cone and a reverse cone are vertically and dually integrated; and a ring-type reaction gas injection inlet (210), formed around the periphery of the dual cone gas guide unit (200), for enabling, when a reaction gas (gas containing about 20% of oxygen in part) is injected into the pyrolysis reaction chamber (20), the reaction gas to be uniformly injected as strong airflow into the entire periphery of the dual cone gas guide unit (200).

Description

무유동매체 업드래프트형 열분해 가스화 반응로Fluid-free Updraft Pyrolysis Gasification Reactor
본 발명은 모래 등과 같은 유동매체를 전혀 사용하지 않고도 더욱 균일하고 효과적인 연소 및 열분해가 이루어질 수 있어, 구조의 단순화는 물론 상당한 원가 의 절감효과를 기대할 수 있는 신규의 구조를 포함하는 무유동매체 업드래프트형 열분해 가스화 반응로에 관한 것이다.The present invention provides a more uniform and effective combustion and pyrolysis without using a fluid medium such as sand at all, so that a simple structure and a significant cost savings can be expected. It relates to a type pyrolysis gasification reactor.
통상 바이오매스 가스화 반응에 의한 분해장치는 폐목재, 왕겨, 톱밥, 축산폐기물 등의 농, 임업 폐기물 등(이하 ' 열분해대상물'이라 함)의 유동층에서 급속열분해(유동층 연소법으로 시행)하여 바이오원유, 응축가스 및 촤 등의 연료를 얻거나 또는 그 가스와 열을 이용하여 전기를 생산할 수도 있도록 하는 다목적의 설비다.In general, the biomass gasification reaction is performed by rapid pyrolysis (conducted by fluidized bed combustion method) in a fluidized bed of agricultural and forestry waste (hereinafter referred to as 'pyrolysis object') such as waste wood, rice hull, sawdust, and livestock waste. It is a multi-purpose facility that obtains fuel such as condensate gas and steam, or generates electricity by using the gas and heat.
그리고 위에서 설명된 상기 바이오매스 가스화 반응에 의한 분해시스템의 방식은,And the method of the decomposition system by the biomass gasification reaction described above,
원료가 적게 사용되는 소형 장치에서는 연소가스의 흐름이 상부에서 하부로 빠져나가면서 고온 접촉 시간과 미반응 탄소와의 접촉 효과도 길게 하여 이산화탄소가 일산화탄소로 환원이 잘 되도록 하는 다운드래프트(down draft) 방식,In small devices with less raw materials, the down draft method allows the combustion gas flow to escape from the top to the bottom, thereby increasing the contact time between the high temperature contact time and the unreacted carbon so that carbon dioxide can be reduced to carbon monoxide. ,
원료가 대량으로 사용되는 큰 규모(통상 1MW 이상) 장치에서 연소가스 흐름이 하부에서 상부로 자연스럽게 흐르면서 대량의 공기가 가스화 분해장치 내를 쉽게 통과하도록 하여 연소속도가 비교적 빠르게 되도록 하는 업 드래프트(up draft) 방식,In large scale (typically more than 1 MW) units where raw materials are used in large quantities, an up draft that flows naturally from the bottom to the top, allowing large amounts of air to easily pass through the gasifier, allowing for relatively high combustion rates. ) Method,
왕겨, 톱밥 등과 같이 비중이 낮은 재료를 모래 등과 같은 유동매체에 투입 및 혼합하여 이를 통하여 대량으로 연소가 가능하도록 하는 유동층 연소법(Fluid Bubbled Gasification;FBG) 등이 있다.Fluoride Bubbled Gasification (FBG) may be used to inject and mix low specific gravity materials such as rice hulls and sawdust into a fluid medium such as sand to allow a large amount of combustion.
이미 공지되어 있는 특허등록 제10-0659497호(농임산폐기물 유동층 열분해 및 가스화 장치와 그 방법)에는, Patent No. 10-0659497 (Agrichemical Wastewater Fluidized Bed Pyrolysis and Gasification Apparatus and Method), which is already known,
농임산폐기물을 이중 스크류피더(20)를 통해 희박상 영역부(10)로 주입시켜 농임산폐기물에 들어있는 수분이 생성가스와의 열교환을 통해 배출되는 건조 단계; 상기 건조된 농임산폐기물이 하부의 유동층부(8)로 떨어져 유동 매체와 급속하게 혼합되고 유동 매체가 보유한 열이 건조된 농임산폐기물로 전달되는 혼합 단계; 상기 전달된 열과 유동층부(8) 하부에서 주입된 반응가스에 의해 농임산폐기물이 분해되어 상부로 생성가스, 바이오오일미스트 등을 배출하고 촤가 남게 되는 열분해 단계; 상기 남겨진 촤가 하부에서 주입된 반응가스와 반응하여 합성가스를 만드는 가스화 단계; 상기 열분해 단계에서 만들어진 생성가스, 바이오오일 미스트가 싸이클론(11), 다중 열교환기(13), 전기 집진 시스템(15)을 순차적으로 거치며 기-액 분리를 통해 바이오오일 포집 및 생성가스 배출 단계로 이루어져 농임산폐기물을 유동층 열분해 및 가스화시켜 바이오오일, 가스, 촤를 단일 공정으로 얻는 것을 포함하는 농임산폐기물의 유동층 열분해 및 가스화 방법이 개시되어 있고,A step of injecting the agricultural wastes into the lean region 10 through the double screw feeder 20 so that the moisture contained in the agricultural wastes is discharged through heat exchange with the generated gas; A mixing step in which the dried agricultural forest waste is dropped into the lower fluidized bed portion 8 and rapidly mixed with the liquid medium, and the heat retained by the liquid medium is transferred to the dried agricultural forest waste; A pyrolysis step in which the agricultural and forestry wastes are decomposed by the transferred heat and the reaction gas injected from the lower portion of the fluidized bed part 8 to discharge the generated gas, the biooil mist, and the like to the upper portion, and the 남 remains; A gasification step of forming a synthesis gas by reacting with the remaining reactant gas injected from the lower portion of the remaining sulfur; The product gas and bio oil mist produced in the pyrolysis step are sequentially passed through the cyclone 11, the multiple heat exchanger 13, and the electric dust collecting system 15, and the bio-oil is collected and the product gas is discharged through gas-liquid separation. A fluidized bed pyrolysis and gasification method of agroforestry wastes is disclosed, which comprises obtaining a biooil, gas, and char in a single process by fluidized bed pyrolysis and gasification of agroforestry wastes.
농임산폐기물을 담아두는 호퍼(19)와; 일정한 질량 속도로 농임산폐기물을 주입하는 스크류 피더(20)와; 반응 가스의 역류를 방지하기 위한 기체를 주입하는 주입관(21)으로 구성된 시료 주입부와; 사용되는 기체가 저장되는 반응 기체 저장고(1, 2)와, 기체저장고에서 이송되는 반응가스의 속도를 제어하는 전자식 유량계(3)와, 기체를 반응온도로 가열시키는 예열관(4)으로 이루어진 기체 예열 주입부와; 상기 예열관(4)을 통해 예열된 가스가 유동층 반응기로 주입되는 반응기체 분배기(5), 유동 매체가 존재하는 하부의 유동층부(8)와 대부분 기체로 이루어진 상부의 희박상영역부(10), 반응 기체를 분산시키는 기포형 분산판(6), 생성된 촤를 배출하는 배출관(7), 농임산폐기물을 유동층(8)으로 직접 주입시킬 수 있는 주입관(9)으로 이루어진 유동층 열분해 및 가스화 반응기와; 생성된 촤와 생성 가스 및 오일을 분리하는 싸이클론(11)과; 사이클론으로부터 공급되는 생성 가스와 오일을 분리하기 위하여 그 후단에 순차적으로 설치된 다중 열교환기(13) 및 전기집진 시스템(15)과; 전기 집진시스템 후단에 설치되어 최종생성가스를 배출하는 생성가스배출관(17); 상기 싸이클론 하부에 장치된 미세입자 체집기(12)와; 상기 다중 열교환기(13) 하부에 장치된 오일 포집기(14)와; 상기 전기집진 시스템(15) 하부에 장치된 전기 집진 오일 포집기(16)로 구성된 싸이클론 및 기-액 분리부;를 포함 구성하여 농임산폐기물의 열분해 및 가스화를 이용해 동시에 바이오오일, 생성가스, 촤로 전환토록 구성한 것을 특징으로 하는 농임산폐기물의 유동층 열분해 및 가스화 장치가 개시되어 있습니다.A hopper 19 containing agricultural wastes; A screw feeder 20 for injecting agricultural wastes at a constant mass rate; A sample injection unit including an injection tube 21 for injecting a gas for preventing backflow of the reaction gas; A gas comprising a reaction gas reservoir (1, 2) in which used gas is stored, an electronic flow meter (3) for controlling the speed of the reaction gas transferred from the gas reservoir, and a preheating tube (4) for heating the gas to the reaction temperature. A preheat injection unit; The reactor gas distributor 5 into which the gas preheated through the preheating tube 4 is injected into the fluidized bed reactor, the fluidized bed part 8 in which the fluid medium is present, and the upper lean area part 10 made up of most of the gas, Fluidized bed pyrolysis and gasification reactor consisting of a bubble-shaped dispersion plate (6) for dispersing the reaction gas, a discharge pipe (7) for discharging the generated steam, and an injection pipe (9) for directly injecting agricultural forest waste into the fluidized bed (8). Wow; A cyclone (11) for separating the generated shock, product gas and oil; A multiple heat exchanger (13) and an electrostatic precipitating system (15) sequentially installed at a rear end thereof for separating oil and product gas supplied from the cyclone; A product gas discharge pipe (17) installed at the rear of the electric dust collecting system and discharging the final product gas; A fine particle collector 12 disposed under the cyclone; An oil collector (14) installed below the multiple heat exchanger (13); Cyclone and gas-liquid separator consisting of the electrostatic precipitating oil collector 16 installed in the lower part of the electrostatic precipitating system (15), including bio-oil, generated gas, furnace at the same time using the pyrolysis and gasification of agricultural wastes Disclosed is a fluidized bed pyrolysis and gasification apparatus for agricultural and forestry waste, which is configured to be converted.
그러나 위 선행기술(특허등록 제10-0659497호)은, 유동층 열분해 및 가스화 반응기에서 열분해가 이루어질 때, 농임산폐기물이 유동층부(8) 아래측에 위치하고 다수의 통공이 뚫려 있는 기포형 분산판(6)으로 떨어져 유동매체와 혼합되어 유동매체가 보유한 열 및 주입된 반응가스에 의해 연소 및 열분해가 이루어지는 구조임에 따라, 정상적인 열분해 공정을 위해서는 유동매체의 투입 및 그 사용에 따른 복잡구조 및 비용의 손실이 불가피하였던 문제점이 있다.However, the prior art (patent registration No. 10-0659497), when the pyrolysis in the fluidized bed pyrolysis and gasification reactor, the agricultural wastes are located below the fluidized bed (8) and the bubble-shaped dispersion plate having a plurality of holes ( 6), the mixture is mixed with the fluid, and the combustion and pyrolysis is performed by the heat retained by the fluid and the injected reaction gas. There is a problem that loss is inevitable.
즉, 유동층 열분해 및 가스화 반응기의 내부에 입자의 크기가 작으면서 비중이 높은 모래 등으로 이루어진 유동매체가 투입되면, 열분해를 위해 반응가스를 주입할 때 걸리는 저항이 매우 높아지기 때문에 초고압 대용량의 공기주입장치(고가)를 설치해야하는 것은 물론, 유동매체의 투입 등에 필요한 각종 시설과 재료 자체의 상당한 손실이 뒤따를 수 밖에 없다.In other words, when a fluid medium composed of sand having a high specific gravity and small specific gravity is introduced into the fluidized bed pyrolysis and gasification reactor, the resistance required when injecting the reaction gas for pyrolysis becomes very high, thereby providing an ultra-high pressure large-capacity air injection device. In addition to the installation of (expensive), there are bound to be considerable losses of various facilities and materials themselves required for the input of the fluid.
이에 본 발명에서는 바이오매스(왕겨 등)를 이용한 가스화 반응기의 열분해시, 기존과 같이 모래 등과 같은 유동매체를 사용하지 않고도 더욱 효과적인 열분해가 가능한 반응가스의 새로운 주입법을 포함하는 그 수단을 제공함에 주안점을 두고 그 기술적 과제로서 완성한 것이다.Accordingly, the present invention focuses on providing a means for the thermal decomposition of a gasification reactor using biomass (rice husk, etc.), including a new injection method of a reaction gas which can be more effectively pyrolyzed without using a fluid medium such as sand. It was completed as the technical problem.
위 기술적 과제를 달성하기 위한 본 발명은 바이오매스(왕겨 등)를 이용한 업드래프트방식 열분해 가스화 반응로(A)의 구성요소 중, 반응가스 공급부(10)와 열분해 반응실(20) 사이의 경계에는 열분해 반응실(20)에 투입된 피연소물이 아래로 낙하되지 않게 받치는 동시에 열분해 반응실에 필요한 반응가스의 유입은 허용이 가능한 반응가스주입부(30)를 구성함에 있어서, 상기 반응가스 주입부(30)에는 정방향 원추형 및 역방향 원추형이 상,하 이중 일체화로 구성된 이중 원추형 가스안내유닛(200)을 설치한 것과; 상기 이중 원추형 가스안내유닛(200)의 가장자리 둘레에는, 열분해 반응실(20)로 반응가스(20% 내외의 일부 산소를 포함한 기체)가 주입될 때 그 둘레의 전체에서 강한 기류로서 균일하게 주입이 가능하도록 하는 링형 반응가스 주입구(210)가 형성된 것이다.The present invention for achieving the above technical problem is in the boundary between the reaction gas supply unit 10 and the pyrolysis reaction chamber 20 of the components of the updraft type pyrolysis gasification reactor (A) using biomass (rice husk, etc.) In the reaction gas injection unit 30, the reaction gas injection unit 30 is configured to allow the inflow of the reaction gas introduced into the pyrolysis reaction chamber 20 so as not to fall down while allowing the reaction gas required for the pyrolysis reaction chamber to be allowed. ) Is installed with a double cone-shaped gas guide unit 200 consisting of a double conical up and down conical forward and conical; Around the edge of the double cone-shaped gas guide unit 200, when the reaction gas (gas containing some oxygen of about 20%) is injected into the pyrolysis reaction chamber 20 is uniformly injected as a strong airflow in the entire circumference Ring-type reaction gas inlet 210 to enable it is formed.
본 발명의 무유동매체 업드래프트형 열분해 가스화 반응로는 반응가스 공급부(10)와 열분해 반응실(20) 사이의 경계에 반응가스주입부(30)를 설치할 때, 이중 원추형 가스안내유닛(200) 하부의 역방향 원추형에 의해 위로 갈수록 확산기류를 제공하는 동시에 원추형 가스안내유닛(200) 가장자리 둘레에 좁지만 링형으로 균일하게 천공된 링형 반응가스 주입구(210)를 통과하는 과정에서는 좁은 곳을 통과하면서 만들어지는 강한 기류가 원추형 가스안내유닛(200) 전체를 감싸는 유형으로 나타나고, 이를 통과한 강한 기류는 원추형 가스안내유닛(200) 상부에 형성이 되어 있는 정방향 원추형이 갖는 형태적 특성에 따라 그 상부의 넓은 공간으로의 초급속분산 및 균일한 반응가스의 전달이 가능하게 되는 상당한 효과가 제공된다. 이러한 이점은 기존과 달리 유동매체를 사용하지 않고도 기존 보다 높은 효율의 열분해공정 및 가스화가 수행이 가능하게 됨으로 공정의 단순화는 물론 막대한 비용의 절감효과를 기대할 수 있는 등 아주 유용한 발명이다.When the reaction gas injection unit 30 is installed at the boundary between the reaction gas supply unit 10 and the pyrolysis reaction chamber 20, the non-flowing medium updraft type pyrolysis gasification reactor of the present invention has a double cone gas guide unit 200. In the process of passing through the ring-shaped reaction gas inlet 210 narrowly circumferentially around the edge of the conical gas guide unit 200 while providing a diffused air flow upward by the reverse conical shape at the bottom, while passing through a narrow place. Losing strong airflow appears as a type surrounding the entire conical gas guide unit 200, and the strong airflow passing through it is wide depending on the morphological characteristics of the forward cone formed on the upper portion of the conical gas guide unit 200 Significant effects are provided that enable ultra-fast dispersion and uniform delivery of reaction gas into the space. This advantage is a very useful invention, such as simplification of the process as well as the enormous cost savings can be expected because the high efficiency pyrolysis process and gasification can be performed without using a fluid medium, unlike the conventional.
도 1은 본 발명의 바람직한 열분해 가스화 반응로를 나타낸 개념도1 is a conceptual diagram showing a preferred pyrolysis gasification reactor of the present invention
도 2는 본 발명의 바람직한 열분해 가스화 반응로를 나타낸 예시도2 is an exemplary view showing a preferred pyrolysis gasification reactor of the present invention.
도 3은 본 발명의 바람직한 열분해 가스화 반응로 단면 예시도Figure 3 is a cross-sectional view of a preferred pyrolysis gasification reactor of the present invention
도 4는 본 발명의 열분해 반응실의 가스안내유닛의 설치 상태를 나타낸 예시도Figure 4 is an exemplary view showing an installation state of the gas guide unit of the pyrolysis reaction chamber of the present invention.
도 5 내지 도 6은 본 발명의 가스안내유닛의 작동 실시 상태를 나타낸 예시도5 to 6 is an exemplary view showing an operating embodiment of the gas guide unit of the present invention
도 7은 본 발명의 가스안내유닛의 응용실시 상태를 나타낸 예시도7 is an exemplary view showing an application embodiment of the gas guide unit of the present invention
본 발명의 무유동매체 업드래프트형 열분해 가스화 반응로는 첨부된 각 도면에 의거 보다 상세히 설명하면 하기와 같다.The fluid-free medium updraft type pyrolysis gasification reactor of the present invention will be described in detail with reference to the accompanying drawings.
즉 본 발명은 바이오매스(왕겨 등)를 이용한 업드래프트방식 열분해 가스화 반응로(A)의 구성요소 중, 반응가스 공급부(10)와 열분해 반응실(20) 사이의 경계에는 열분해 반응실(20)에 투입된 피연소물(농임산폐기물)이 아래로 낙하되지 않게 받치는 동시에 열분해 반응실에 필요한 반응가스의 유입은 허용이 가능한 반응가스주입부(30)를 구성함에 있어서,That is, the present invention is a pyrolysis reaction chamber 20 at the boundary between the reaction gas supply unit 10 and the pyrolysis reaction chamber 20 among the components of the updraft pyrolysis gasification reactor A using biomass (rice husk, etc.). In the composition of the reaction gas injection unit 30, which allows the input of the combustion target (agricultural waste) not to fall down and the inflow of the reaction gas required in the pyrolysis reaction chamber is allowed,
상기 반응가스 주입부(30)에는 정방향 원추형 및 역방향 원추형이 상,하 이중 일체화로 구성된 이중 원추형 가스안내유닛(200)을 설치한 것과;The reaction gas injection unit 30 is provided with a double cone-shaped gas guide unit 200 is configured in the forward conical and reverse conical form of the upper and lower dual integration;
상기 이중 원추형 가스안내유닛(200)의 가장자리 둘레에는, 열분해 반응실(20)로 반응가스(20% 내외의 일부 산소를 포함한 기체)가 주입될 때 그 둘레의 전체에서 강한 기류로서 균일하게 주입이 가능하도록 하는 링형 반응가스 주입구(210)가 형성되는 것을 그 특징적 요지로 하였다.Around the edge of the double cone-shaped gas guide unit 200, when the reaction gas (gas containing some oxygen of about 20%) is injected into the pyrolysis reaction chamber 20 is uniformly injected as a strong airflow in the entire circumference The characteristic gist of the ring-shaped reaction gas inlet 210 is formed to enable it.
그리고 위에서 제시된 상기 업드래프트방식 열분해 가스화 반응로(A)의 구조는,And the structure of the updraft type pyrolysis gasification reactor (A) presented above,
반응가스를 열분해 반응실(20)의 내부로 주입이 가능하도록 하는 반응가스 공급부(10); A reaction gas supply unit 10 capable of injecting the reaction gas into the pyrolysis reaction chamber 20;
상기 반응가스 공급부(10)의 상부에 플렌지로 연결되고 반응가스 공급부(10) 보다 큰 직경을 갖는 동시에 투입된 농임폐기물의 연소로 열분해가 이루어지는 열분해 반응실(20); A pyrolysis reaction chamber 20 connected to the upper portion of the reaction gas supply unit 10 with a flange and having a diameter larger than that of the reaction gas supply unit 10 and pyrolyzing by combustion of agricultural wastes added;
상기 반응가스 공급부(10)와 열분해 반응실(20) 사이의 경계에 구성되며 열분해 반응실(20)에 투입된 피연소물이 아래로 낙하되지 않게 받치는 동시에 열분해 반응실에 필요한 반응가스의 유입은 허용이 가능한 반응가스주입부(30); It is configured at the boundary between the reaction gas supply unit 10 and the pyrolysis reaction chamber 20, and it is possible to allow the inflow of the reaction gas necessary for the pyrolysis reaction chamber while supporting the burned material introduced into the pyrolysis reaction chamber 20 so as not to fall down. Possible reaction gas injection unit 30;
상기 열분해 반응실(20)의 윗쪽에 구성되고 열분해 과정에서 생성되는 연소가스를 수용하는 빈공간의 열분해가스포집관체(40);A pyrolysis gas collecting tube body 40 formed in an upper portion of the pyrolysis reaction chamber 20 and containing a combustion gas generated in a pyrolysis process;
상기 반응가스 공급부(10)의 일측에 결합되고 반응가스저장고(미도시)로부터 전달된 반응가스를 반응가스 공급부로 공급하는 가스공급관(45);  A gas supply pipe 45 coupled to one side of the reaction gas supply unit 10 and supplying a reaction gas delivered from a reaction gas reservoir (not shown) to the reaction gas supply unit;
상기 열분해 반응실(20)의 외부 일측에 결합되고 일정량의 피연소물(농임산폐기물)을 투입할 수 있도록 하는 호퍼(51) 및 스크류 피더(50); A hopper 51 and a screw feeder 50 coupled to an outer side of the pyrolysis reaction chamber 20 and configured to input a predetermined amount of burned matter (agricultural waste);
상기 열분해 반응실(20) 또는 열분해가스포집관체(40)의 일측에 구비될 수 있으며 내부에 열원을 제공하는 버너 등의 가열수단(60); Heating means 60 such as a burner may be provided on one side of the pyrolysis reaction chamber 20 or the pyrolysis gas collecting tube 40 to provide a heat source therein;
상기 열분해가스포집관체(40) 상단부의 일측에 구성되고 생성된 촤와 가스 및 오일을 분리하는 싸이클론(71)이나 생성가스와 오일을 분리하는 열교환기(80) 및 기액분리기(90) 등을 포함하는 다양한 구성요소들이 연속 라인화로 설치될 수 있도록 하는 후속공정 연결용 라인관(70)으로 이루어진다.The cyclone 71 is formed on one side of the upper end portion of the pyrolysis gas collecting tube 40 and the heat exchanger 80 and the gas-liquid separator 90 separating the generated gas from the oil and the cyclone 71 are separated. It consists of a line tube 70 for the subsequent process connection to be installed in a continuous line including various components.
이와 같이 바이오매스(왕겨 등)를 이용한 업드래프트방식 열분해 가스화 반응로(A)의 반응가스주입부(30)에,As described above, the reaction gas injection portion 30 of the updraft type pyrolysis gasification reactor A using biomass (rice husk, etc.),
정방향 원추형 및 역방향 원추형이 상,하 이중 일체화로 구성된 이중 원추형 가스안내유닛(200)을 설치한 다음,After installing the double cone-shaped gas guide unit 200 consisting of a double conical up and down conical forward and reverse conical,
그 이중 원추형 가스안내유닛(200)의 가장자리 둘레에 링형 반응가스 주입구(210)를 형성하면,When the ring-shaped reaction gas inlet 210 is formed around the edge of the double cone-shaped gas guide unit 200,
열분해반응실로 주입되는 반응가스가 상기 이중 원추형 가스안내유닛(200) 하부의 역방향 원추형을 따라 위로 갈수록 확산기류를 형성하는 동시에,At the same time, the reaction gas injected into the pyrolysis reaction chamber forms a diffused airflow upward along the reverse cone of the lower portion of the double cone gas guide unit 200,
원추형 가스안내유닛(200) 가장자리 둘레에 좁으면서 링과 같은 형상으로 천공된 링형 반응가스 주입구(210)로 인하여 좁을 곳을 통과할 때 만들어지는 강한 시류가 나타나는 강한 원추형 가스안내유닛(200) 상부의 전체 형상을 감싸는 유형으로 나타나고,Due to the ring-shaped reaction gas inlet 210 which is narrow around the edge of the conical gas guide unit 200 and perforated in a ring-like shape, a strong current generated when passing through a narrow place appears in the upper portion of the strong conical gas guide unit 200. Appears as a type that wraps the entire shape,
이러한 기류는 원추형 가스안내유닛(200) 상부에 형성이 되어 있는 정방향 원추형(위로 갈수록 좁아지는 형상)이 갖는 형태적 특성 때문에,This air flow is due to the morphological characteristics of the forward conical form (shape narrowed upwards) formed on the top of the conical gas guide unit 200,
그 상부의 넓은 공간에 대하여 초급속으로 넓게 분산되면서 더욱 더 균일한 반응가스의 전달이 가능하게 되고, It is widely distributed at a super fast speed over a large space of the upper part, which enables more uniform reaction gas delivery.
이렇게 되면, 열분해반응실에서 피연소물(농임산폐기물)이 연소될 때 피건조물에 전달되는 방응가스가 기존에 비해 월등히 균일하게 전달이 가능함으로,In this case, when the burned material (agricultural waste) is burned in the pyrolysis reaction chamber, the reactant gas delivered to the dry matter can be delivered more uniformly than before.
기존과 같이 유동매체를 사용하는 것이 아니라 피연소물(농임산폐기물) 단독으로만 사용하더라도 보다 높은 효율의 열분해공정이 이루어질 수 있게되고,It is possible to use a pyrolysis process with higher efficiency even if only the burned material (agricultural waste) is used alone, rather than using a fluidized medium.
유동매체를 사용하지 않고도 열부해가 가능하게되면, 열분해실로 반응가스를 주입할 때 걸리는 저항이 매우 낮기 때문에,When heat dissipation is possible without using a fluidized medium, the resistance to injecting the reaction gas into the pyrolysis chamber is very low.
반응가스를 일정한 압력으로 주입하기 위해 쓰이는 공기주입장치의 용량을 기존과 달리 저가이면서 소형인 제품을 사용하더라도 전혀 무방함으로 비용의 절감효과 또한 상당하다.Unlike the existing, the air injection device used to inject the reaction gas at a constant pressure has a low cost and a small product, so the cost reduction effect is also significant.
아울러, 상기 이중 원추형 가스안내유닛(200)의 외곽부와 상기 반응가스 공급부(10)의 내벽면 사이에는, 일정한 등각도로 배치된 3개 이상의 연결편(220)이 구성됨에 따라 상기 이중 원추형 가스안내유닛(200)에 대한 안정화된 고정이 가능하도록 하였다.In addition, between the outer portion of the double cone-shaped gas guide unit 200 and the inner wall surface of the reaction gas supply unit 10, the two conical gas guide unit is configured as three or more connection pieces 220 arranged at a constant isometric Stabilized fixation to 200 was made possible.
또한 상기 연결편(220)과 연계된 상기 반응가스 공급부(10)의 내,외측에는 상기 이중 원추형 가스안내유닛(200)의 높낮이를 조절하고 이를 통하여 상기 링형 반응가스 주입구(210)의 개방 정도를 필요에 따라 알맞게 조절(좁거나 넓게 조절)이 가능하도록 하는 주입구조절장치(300)를 추가로 더 설치할 수 있다.In addition, the inside and the outside of the reaction gas supply unit 10 associated with the connecting piece 220 is required to adjust the height of the dual cone-shaped gas guide unit 200 through which the opening degree of the ring-shaped reaction gas inlet 210 is required. In accordance with the adjustment (narrow or wide adjustment) can be further installed to the injection structure cutting apparatus 300 to enable.
이때 상기 주입구조절장치(300)는 여러가지 여건을 고려하여 매우 다양한 구조로 설계할 수 있지만, At this time, the injection structure cutting apparatus 300 can be designed in a very diverse structure in consideration of various conditions,
도면과 같이 상기 이중 원추형 가스안내유닛(200) 외곽의 상부에는 경사턱(311)을 갖는 테이퍼링(310)을 구성하고,A tapered ring 310 having an inclined jaw 311 is formed on an upper portion of the outer double cone-shaped gas guide unit 200 as shown in the drawing.
상기 이중 원추형 가스안내유닛(200)을 고정하는 상기 연결편(220)의 후방부에는 바깥으로 좀더 연장된 걸림부(320)가 형성되고,The rear portion of the connecting piece 220 for fixing the double cone-shaped gas guide unit 200 is formed with a locking portion 320 extending further outward,
상기 걸림부(320)들은 상기 반응가스 공급부(10)의 외주면에 형성된 슬라이드홈(321)을 통과하여 바깥으로 돌출되며,The locking portions 320 protrude outward through a slide groove 321 formed on the outer circumferential surface of the reaction gas supply unit 10.
상기 걸림부(320)가 돌출된 상기 반응가스 공급부(10)의 외주면에는 상기 걸림부(320)와 걸림된 상태에서 상,하로 미세한 간격조절이 가능하게 수나사(330) 및 그 수나사와 상호 나사결합된 조절용 암나사(340)가 구성되고,The outer circumferential surface of the reaction gas supply unit 10 protruding from the locking unit 320 is screwed with the male screw 330 and its male screw to finely adjust the gap between the locking screw 320 and the upper and lower parts in a locked state. Adjusted female screw 340 is configured,
상기 조절용 암나사(340)에는 조작용 레버(350)를 구성시킨 구조로 설계하면 아주 간단하게 구현될 수 있다.The adjustment female screw 340 can be implemented very simply by designing a structure consisting of the control lever 350.
이러한 주입구조절장치(300)를 설치하면, 열분해에 필요한 재료인 피연소물(농임산폐기물)의 종류(왕겨, 톱밥 등) 및 그 입자의 크기에 따라 반응가스 주입구(210)의 폭을 적절하게 조절이 가능하기 때문에 항시 최상의 열분해 및 가스화 공정수행이 가능하게 되는 상당한 이점도 함께 제공된다.When the injection structure cutting device 300 is installed, the width of the reaction gas inlet 210 is appropriately adjusted according to the type of burned material (agricultural waste), which is necessary for pyrolysis (chaff, sawdust, etc.) and the size of the particles. This also provides significant benefits that enable the best pyrolysis and gasification processes at all times.
A: 반응로 10: 공급부A: reactor 10: supply section
20: 반응실 30: 반응가스주입부20: reaction chamber 30: reaction gas injection unit
200: 가스안내유닛 210: 주입구200: gas guide unit 210: inlet

Claims (3)

  1. 바이오매스(왕겨 등)를 이용한 업드래프트방식 열분해 가스화 반응로(A)의 구성요소 중, 반응가스 공급부(10)와 열분해 반응실(20) 사이의 경계에는 열분해 반응실(20)에 투입된 피연소물(농임산폐기물)이 아래로 낙하되지 않게 받치는 동시에 열분해 반응실에 필요한 반응가스의 유입은 허용이 가능한 반응가스주입부(30)를 구성함에 있어서,The burned material introduced into the pyrolysis reaction chamber 20 at the boundary between the reaction gas supply unit 10 and the pyrolysis reaction chamber 20 among the components of the updraft pyrolysis gasification reactor A using biomass (rice husk, etc.). In the construction of the reactive gas injection unit 30, which allows the inflow of the reactive gas required for the pyrolysis reaction chamber while supporting the (farm forest waste) not to fall down,
    상기 반응가스 주입부(30)에는 정방향 원추형 및 역방향 원추형이 상,하 이중 일체화로 구성된 이중 원추형 가스안내유닛(200)을 설치한 것과;The reaction gas injection unit 30 is provided with a double cone-shaped gas guide unit 200 is configured in the forward conical and reverse conical form of the upper and lower dual integration;
    상기 이중 원추형 가스안내유닛(200)의 가장자리 둘레에는, 열분해 반응실(20)로 반응가스(20% 내외의 일부 산소를 포함한 기체)가 주입될 때 그 둘레의 전체에서 강한 기류로서 균일하게 주입이 가능하도록 하는 링형 반응가스 주입구(210)가 형성되는 것; 을 특징으로 한 무유동매체 업드래프트형 열분해 가스화 반응로.Around the edge of the double cone-shaped gas guide unit 200, when the reaction gas (gas containing some oxygen of about 20%) is injected into the pyrolysis reaction chamber 20 is uniformly injected as a strong airflow in the entire circumference The ring-shaped reaction gas inlet 210 to enable it is formed; A fluid-free updraft type pyrolysis gasification reactor, characterized in that.
  2. 제 1항에 있어서,The method of claim 1,
    상기 이중 원추형 가스안내유닛(200)의 외곽부와 상기 반응가스 공급부(10)의 내벽면 사이에는, Between the outer portion of the double cone-shaped gas guide unit 200 and the inner wall surface of the reaction gas supply unit 10,
    일정한 등각도로 배치된 3개 이상의 연결편(220)을 구성하여이중 원추형 가스안내유닛(200)을 고정시킬 수 있도록 한 것을 특징으로 한 무유동매체 업드래프트형 열분해 가스화 반응로.A fluid-free medium updraft-type pyrolysis gasification reactor, characterized in that three or more connection pieces 220 arranged at a constant isometric angle can be used to fix a double conical gas guide unit 200.
  3. 제 2항에 있어서,The method of claim 2,
    이중 원추형 가스안내유닛(200)을 고정하는 상기 연결편(220)과 연계된 상기 반응가스 공급부(10)의 내,외측에는,Inside and outside of the reaction gas supply unit 10 associated with the connecting piece 220 for fixing the double cone-shaped gas guide unit 200,
    상기 이중 원추형 가스안내유닛(200)의 높낮이를 조절하고 이를 통하여 상기 링형 반응가스 주입구(210)의 개방 정도를 필요에 따라 알맞게 조절(좁거나 넓게 조절)이 가능하도록 하는 주입구조절장치(300)가 추가로 더 설치되는 것을 특징으로 한 무유동매체 업드래프트형 열분해 가스화 반응로.The injection structure cutting apparatus 300 for adjusting the height of the double cone-shaped gas guide unit 200 and thereby adjusting the opening degree of the ring-shaped reaction gas inlet 210 according to necessity (narrow or wide adjustment) is possible. A further fluid-free updraft type pyrolysis gasification reactor, characterized in that it is further installed.
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