WO2017032322A1 - Coal distribution and agitation apparatus for gasifier and gasifier using same - Google Patents

Coal distribution and agitation apparatus for gasifier and gasifier using same Download PDF

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Publication number
WO2017032322A1
WO2017032322A1 PCT/CN2016/096678 CN2016096678W WO2017032322A1 WO 2017032322 A1 WO2017032322 A1 WO 2017032322A1 CN 2016096678 W CN2016096678 W CN 2016096678W WO 2017032322 A1 WO2017032322 A1 WO 2017032322A1
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WIPO (PCT)
Prior art keywords
coal
gasifier
gasification furnace
gasification
bunker
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PCT/CN2016/096678
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French (fr)
Chinese (zh)
Inventor
傅敏燕
杨汝仲
范波涛
窦余信
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上海泽玛克敏达机械设备有限公司
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Publication of WO2017032322A1 publication Critical patent/WO2017032322A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/02Fixed-bed gasification of lump fuel
    • C10J3/20Apparatus; Plants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/02Fixed-bed gasification of lump fuel
    • C10J3/20Apparatus; Plants
    • C10J3/30Fuel charging devices
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/02Fixed-bed gasification of lump fuel
    • C10J3/20Apparatus; Plants
    • C10J3/32Devices for distributing fuel evenly over the bed or for stirring up the fuel bed

Definitions

  • the invention belongs to the technical field of gas generation, and particularly relates to a coal blending device for a gasification furnace and a gasification furnace thereof.
  • Coal gasification technology is a chemical technology that converts coal into flammable gas. It is a kind of coal or coal char, which uses oxygen (air, oxygen-enriched or industrial pure oxygen) and water vapor as gasification agent. A process for converting a combustible portion of coal or coal char into a combustible gas by a chemical reaction under high pressure.
  • the combustible gas obtained by gasification using coal gasification technology is gas, and the equipment for gasification is called a gas generator or a gasifier.
  • the gasifier can be divided into various types, such as a fixed bed gasifier, a fluidized bed gasifier, an entrained flow gasifier, a fluidized bed gasifier, and the like. Among them, the use of fixed bed gasifiers is particularly common.
  • the gas produced by the gasifier can be used as a city gas or as a raw material gas for synthetic natural gas, synthetic ammonia and urea, methanol, olefins, and synthetic oil.
  • coal gasification technology is also a clean coal technology advocated by the state.
  • the present invention provides a coal blending device for a gasification furnace and a gasification furnace thereof to improve gasification efficiency of the gasification furnace.
  • the present invention provides a coal blending device for a gasification furnace, which is disposed in a gasification furnace and located below a feed port at the top of the gasification furnace, wherein the coal blending device includes a coal blender located at an upper portion And a stirrer located at a lower portion, the top opening of the bucker is in communication with the feed port of the top of the gasifier, and the bottom of the brouwer is provided with a coal cloth tray, above the coal cloth tray Forming a coal area, the area around the coal tray, the area around the agitator is a gasification zone of the gasification furnace; the coal bunker is provided with a through hole for supplying coal from the coal The zone enters the gasification zone; the coal bunker is rotated following the central shaft, and the buckling machine is further provided with a coal cover, and the bunker cover is movably connected to the central shaft.
  • the coal blending device includes a coal blender located at an upper portion And a stirrer located at a lower portion, the top opening of
  • the coal cloth tray is further provided with a discharge pipe fixed to the bottom surface of the coal cloth tray and corresponding to the pass The position of the hole extends downwardly, and the coal block enters the gasification zone from the coal distribution zone through the through hole and the discharge pipe.
  • the coal blending device is further provided with a scraper, and the scraper is fixed on the coal disc and rotates along with the coal disc, The tar deposited on the inner wall of the gasifier is scraped off.
  • the coal cover is tapered or umbrella-shaped.
  • the agitator is also rotated in accordance with the central shaft, and the agitator is provided with one or more stirring arms, the stirring arm
  • the number of layers is proportional to the adhesion of coal.
  • the length of the paddle on the uppermost agitating arm is the longest, and the lowermost layer is The length of the blade on the mixing arm is the shortest.
  • the stirring arm on the agitator is provided with three layers, and includes, from top to bottom, an upper stirring arm, a middle stirring arm, and a lower stirring arm.
  • the upper agitating arm, the middle agitating arm and the lower agitating arm each include one or two blades; and all the blades are Uniformly distributed around the longitudinal central axis in the same plane perpendicular to the longitudinal central axis in which the central shaft is located.
  • the coal blending device is further provided with a cooling device penetrating the buncher and the agitator.
  • the present invention also provides a gasification furnace in which a coal blending device as described above is disposed inside a furnace body of the gasification furnace and below a feed port at the top of the gasification furnace.
  • the coal blending device of the gasification furnace of the present invention and the gasification furnace thereof are arranged in the coal cloth and above the coal cloth tray, so that the coal blocks entering the coal blender are evenly distributed in the coal cloth tray
  • all the spaces in the coal sifter are filled and filled with coal, so that a large amount of gas produced in the gasification zone can be prevented from entering the coal hopper from the through hole on the coal cloth tray and then escaped from the feed port to reduce the gas.
  • the loss greatly increases the gasification efficiency of the gasifier.
  • the coal in the coal hopper is prevented from being high. Warm and bonded into a large block can prevent the through holes on the coal tray from being blocked by the large pieces of coal that are bonded, reducing the risk of parking maintenance and improving the overall production efficiency.
  • the highest position of the coal block piled up in the gasification zone is at the lower port of the lowering pipe, and the highest position of the coal block is up to the gas outlet.
  • the tar falls into the gasifier to continue gasification, further improving the gasification efficiency of the gasifier. If there is no blanking pipe on the bottom surface of the coal bunker, the highest position of the coal mass piled up in the gasification zone is on the bottom surface of the coal bunker.
  • the space between the highest position of the coal block and the gas outlet is relatively small, and the gas is not easily circulated.
  • the gas outlet is discharged. In this way, it is necessary to reduce the gasification speed to match the gas outlet speed, thereby reducing the overall production efficiency. Therefore, the lowering pipe provided on the bottom surface of the coal cloth tray extends downward, which further improves the overall gasification efficiency of the gasification furnace.
  • the coal dust and tar on the inner wall near the gas outlet can be scraped off, which not only ensures the smooth discharge of the gas, but also the scraped coal dust and tar fall into the gasifier. Gasification, thereby further improving gasification efficiency.
  • FIG. 1 is a cross-sectional structural view showing an embodiment of a coal blending apparatus for a gasification furnace of the present invention.
  • FIG. 1 is a cross-sectional structural view showing an embodiment of a coal blending apparatus for a gasification furnace of the present invention.
  • the coal blending device of the gasification furnace of the present embodiment is disposed in the gasifier and located below the feed port 61 at the top of the gasifier, and the coal blending device includes the bucker located at the upper portion. 1 and the agitator 4 located at the lower portion, the top opening of the bauder 1 is in communication with the inlet 61 of the top of the gasifier, the bottom of the buncher 1 is provided with a coal bunker 12, and the coal is formed above the bundling disk 12.
  • the coal blocks of 62 are isolated from each other.
  • the coal coal tray 12 is provided with a through hole for the coal block to enter the gasification zone 63 from the coal mining area 62; the coal charging disk 12 rotates following the central shaft 5;
  • the central shaft 5 extends from the inlet 61 of the gasifier to the upper end of the agitator 4, and the coal sump 1 is further provided with a coal hood 11 which is located above the coal tray 12
  • the coal cover 11 is movably connected to the central shaft 5, that is, when the central shaft 5 is rotated, the coal cover 11 can be fixed.
  • the coal cover 11 may be connected to the side wall of the gasifier coalket 1 to fix the coal cover 11.
  • the coal cover 11 is disposed at the center of the buckling machine 1, specifically, the central axis of the bunker cover 11, the central axis of the central shaft 5, and the central axis of the coal bunker 12 are mutually coincide.
  • the coal block falls from the feed port 61 and falls on the coal cover 11, and is evenly sprinkled from the lower end of the coal cover 11 onto the coal bunker disk 12. If there is no coal cover 11, the coal block falls from the feed port 61 and falls directly on the coal bunker disk 12, which may be unevenly distributed.
  • the coal block may be concentrated in the center of the buckling machine 1, and the coal piece is disposed. There may be a gap in the peripheral area of 1 , and the gas generated in the gasification zone 63 may enter the buckling machine 1 through the through hole in the coal tray 12, and then from the top opening of the buncher 1 and the top of the gasifier.
  • the feed port 61 escapes, directly reducing the gasification efficiency.
  • the coal in the buncher 1 is likely to be bonded into a large block, which may block the through holes in the bun 12 and cause the coal to fail. Continue to fall, and finally only stop and repair, resulting in a lot of waste and reduce production efficiency.
  • the coal cover 11 since the coal cover 11 is provided, the coal blocks are evenly distributed in the bucker 1, and the spaces in the buncher 1 are respectively The coal blocks are filled and filled, and the remaining space in the coal sifter 1 is small, so that a large amount of gas produced in the gasification zone 63 is prevented from entering the buncher 1 through the through holes in the coal bunker 12 and then from the feed port 61.
  • the coal cover 11 is tapered or umbrella-shaped.
  • the coal cover 11 can also adopt other structures that can perform the same function, and will not be further described herein.
  • the coal cloth tray 12 is further provided with a lower material pipe 13 fixed to the bottom surface of the coal cloth tray 12 and corresponding to the through hole.
  • the position extends downwardly, and the coal block enters the gasification zone 63 from the coal distribution zone 62 through the through hole and the discharge pipe 13. That is to say, in the present embodiment, the position of the through hole is the position on the coal discharge tray 12 that intersects with the discharge tube 13.
  • the size of the upper port of the lowering tube 13 is the same as the size of the through hole, or slightly smaller than the size of the through hole, so that the lowering tube 13 can be seamlessly connected with the through hole, ensuring that the coal can pass through the through hole and enter the blanking.
  • the tube 13 then enters the gasification zone 63 from the bottom of the lowering tube 13.
  • the lowering pipe 13 disposed on the bottom surface of the coal charging tray 12 extends downward, so that the highest position of the coal block stacked in the gasification zone 63 is at the lower port of the lowering pipe 13, and the highest position of the coal block is upward to the gas.
  • the highest position of the coal mass piled up in the gasification zone 63 is located on the bottom surface of the coal charging tray 12.
  • the space between the highest position of the coal block and the gas outlet is relatively small, and the gas is relatively small. It is not easy to circulate and is discharged from the gas outlet. In this case, it is necessary to reduce the gasification speed to match the gas outlet speed, thus reducing the overall production efficiency. Therefore, the lowering tube 13 is disposed to extend downward on the bottom surface of the cloth coal tray 12, thereby further improving the overall gasification efficiency.
  • the shape and structure of the blanking pipe 13 and the size thereof are not particularly limited, and may be set according to actual conditions.
  • the longitudinal section of the lowering tube 13 may have a figure-eight or a trumpet shape, one end of the small opening is connected to the through hole at the upper side, and one end of the large opening is below, so that the coal piece falling from the through hole can be fully fallen. .
  • the coal blending device of the gasification furnace of the present embodiment further includes a scraper 14 which is fixed on the coal charging tray 12 to follow.
  • the cloth coal tray 12 rotates together to scrape off the tar deposited on the inner wall of the gasifier.
  • the scraper 14 can scrape off the coal dust and tar on the inner wall near the gas outlet of the furnace body 6, thereby ensuring the smooth discharge of the gas, and the scraped coal dust and tar fall into the gasifier to continue combustion, further improving gasification. Gasification efficiency of the furnace.
  • the size and size of the scraper 14 of the present embodiment are not particularly limited, and may be set according to actual needs.
  • the agitator 4 provided in this embodiment can prevent the cohesive coal from being bonded into a block in the gasification furnace to ensure the smooth progress of the coal gasification reaction in the gasification furnace and improve the gasification efficiency.
  • the agitator 4 also rotates following the central shaft 5.
  • the agitator 4 is provided with one or more stirring arms.
  • the number of layers of the stirring arms is proportional to the adhesion of the coal. The greater the cohesiveness of the coal, the more the number of layers of the stirring arms are set.
  • the agitator 4 is provided with a plurality of agitating arms, the length of the paddle on the uppermost agitating arm is the longest, and the length of the paddle on the lowermost agitating arm is the shortest.
  • the blade lengths mentioned are the distances between each blade from the point of connection with the agitator shaft to the end of the blade. This is because, in the furnace body 6, the lower the ambient temperature, the more the wear of the blade is aggravated during stirring.
  • the blades of the same length have the same resistance and wear due to the blade itself. Combined with the influence of ambient temperature, the lower blade is easily damaged. Therefore, the lower mixing arm is shorter, which reduces the resistance and wear that it is subjected to during mixing, thereby increasing the service life.
  • the length of the blade on the upper and lower mixing arms may be decreased step by layer, or may not be reduced layer by layer, and only need to keep the overall trend decreasing.
  • the length of the blades on the upper, middle and lower mixing arms can be reduced, or the lengths of the upper and lower mixing arms can be the same and slightly longer.
  • the length is slightly shorter.
  • the length of the blades on the upper and lower five-layer mixing arms can be reduced, or the lengths of the upper two layers of the mixing arms are the same and slightly longer, and the lengths of the blades on the middle two mixing arms are the same.
  • the length of the blade on the lowermost mixing arm is the shortest. And so on, no longer repeat them.
  • the stirring arm on the agitator 4 is provided with three layers, which may include, in order from top to bottom, an upper stirring arm 41, a middle stirring arm 42 and a lower layer.
  • the agitating arm 43 wherein the upper agitating arm 41, the intermediate agitating arm 42 and the lower agitating arm 43 each include one or two paddles. All the blades included in the upper stirring arm 41, the middle stirring arm 42 and the lower stirring arm 43 are evenly distributed in the longitudinal direction in which the central shaft 5 is located in the same plane perpendicular to the longitudinal central axis of the central shaft 5. Around the axis.
  • the paddle of the upper agitating arm 41, the intermediate agitating arm 42, and the lower agitating arm 43 may be A total of three blades are projected in the same plane perpendicular to the central shaft 5, and the projections of the three blades are evenly distributed around the longitudinal center axis where the central shaft 5 is located, and among the three blades, The projection between the two is in the plane at an angle of 120 degrees.
  • each layer of the agitating arm includes two blades
  • the two blades on each layer of the agitating arms are on the same line; the two blades on the adjacent two layers of the agitating arms are in a longitudinal direction perpendicular to the furnace body 6
  • the angle formed by the same plane of the axis is 60 or 120 degrees.
  • the size of the mixing arms of each layer can also be separately set according to specific needs.
  • a stirring cylinder 45 for supporting the blade may be provided outside the agitator 4.
  • the agitating cylinder 45 is fitted to the upper agitating arm 41, the intermediate agitating arm 42, and the lower agitating arm 43, and each of the agitating arms passes through the wall of the agitating cylinder 45.
  • the shape and structure of the agitating cylinder 45 and the size thereof are not particularly limited, and may be selected according to actual needs.
  • the agitating cylinder 45 has a cylindrical shape.
  • the coal blending device of the example is further provided with a cooling device 3 that runs through the bauder 1 and the agitator 4.
  • the cooling device 3 can be arranged in the coal shaft 1 in the central shaft 5 in particular.
  • the cooling device 3 is arranged in the agitator 4, in particular inside the mixing drum, in particular below the central shaft 5.
  • the cooling device 3 in the cloth coal zone 62 and the gasification zone 63 in this embodiment may be an integrated cooling device.
  • a motor driving device 2 is provided on the furnace body 6, and the central shaft 5 drives the agitator 4 to operate under the driving action of the motor driving device 2.
  • the coal block enters the inside of the furnace body 6 from the feed port 61, and is uniformly distributed on the coal cloth tray 12 under the action of the coal cloth cover 11, and then the coal block passes through the coal storage tray 12.
  • the hole and the discharge pipe 13 are uniformly dispersed in the gasification zone 63 in the furnace body 6 while falling into the gasification zone.
  • the coal block prevents the bond from agglomerating into a large block under the agitation of the agitator 4, and is sufficiently mixed with the gas generated in the gasification zone 63 to exchange heat exchange, thereby improving the gasification efficiency.
  • the gasification gas Due to the arrangement of the discharge pipe 13, the gasification gas has a large space for circulation and discharge, and the small particles such as dust and coal powder entrained in the gas can be sufficiently settled and separated, so that the gas discharged from the gas outlet is relatively clean.
  • the scraper 14 disposed on the cloth coal tray 12 is scraped off by the rotation of the central shaft 5, and the coal dust and tar deposited near the gas outlet of the furnace body 6 are scraped off and returned to the gasification zone 63 to continue. use.
  • the coal blending device of the gasification furnace of the above embodiment since the coal cover 11, the coal seam and the scraper 14 are added to the coal blending device, the coal mass in the furnace body 6 is evenly distributed, and the gas is increased.
  • the gasification efficiency of the chemical furnace; and the coal blending device of the gasification furnace provided by the above embodiments is simple in structure, easy to assemble, and low in cost.
  • the present invention also provides a gasification furnace in which the coal blending device of the gasification furnace described in the above embodiment is disposed inside the furnace body 6 of the gasification furnace and below the feed port 61 at the top of the gasification furnace.
  • the coal blending device of the gasification furnace described in the above embodiment is disposed inside the furnace body 6 of the gasification furnace and below the feed port 61 at the top of the gasification furnace.
  • the coal coal agitating device of the gasification furnace is used, and the coal block 11 is placed above the coal cloth tray 12 in the buckling machine 1 to allow the coal block to enter the coal bunker 1 Evenly distributed on the coal bunker 12, the space in the buncher 1 is filled and filled with coal, and the gas produced in the gasification zone 63 is prevented from entering the buncher 1 through the through hole on the bundling coal tray 12
  • the feed port 61 escapes by itself, reducing the loss of gas, thereby greatly improving the gasification efficiency of the gasifier; and since no high-temperature gas enters the buncher 1, the coal block in the broom 1 is prevented from being subjected to high temperature.
  • By bonding into a large block it is possible to prevent the through holes located in the coal cloth tray 12 from being clogged by the large pieces of coal which are bonded. Reduce the risk of parking maintenance and improve overall production efficiency.
  • the gasification furnace of the present embodiment is further extended downward by the discharge pipe 13 provided on the bottom surface of the coal discharge tray 12, so that the highest position of the coal block stacked in the gasification zone 63 is at the lower port of the discharge pipe 13,
  • the highest position of the coal block has a large space between the gas outlet and the gas outlet for gas circulation to be discharged from the gas outlet.
  • the highest position of the coal mass piled up in the gasification zone 63 is located on the bottom surface of the coal charging tray 12.
  • the space between the highest position of the coal block and the gas outlet is relatively small, and the gas is relatively small. It is not easy to circulate and is discharged from the gas outlet. in this way, It is necessary to reduce the gasification speed to match the gas output rate and reduce the overall production efficiency. Therefore, the lowering pipe 13 provided on the bottom surface of the coal charging plate 12 extends downward, which further improves the overall gasification efficiency of the gasification furnace.
  • the scraper 14 on the coal cloth tray 12
  • the coal dust and the tar on the inner wall near the gas outlet can be scraped off, which not only ensures smooth discharge of the gas but also is scraped off.
  • the coal dust and tar fall into the gasifier and continue to gasify, thereby further improving the gasification efficiency.

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  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
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Abstract

A coal distribution and agitation apparatus for a gasifier and a gasifier using same. The coal distribution and agitation apparatus for a gasifier is arranged in a gasifier below a feed inlet (61) at the top of the gasifier. The coal distribution and agitation apparatus comprises an upper coal distributor (1) and a lower agitator (4). An opening at the top of the coal distributor (1) is in communication with the feed inlet (61) at the top of the gasifier, and a coal distribution plate (12) is provided at the bottom of the coal distributor (1). A coal distribution area (62) is formed above the coal distribution plate (12), and a gasification area (63) of the gasifier is formed below the coal distribution plate (12) and around the agitator (4). Through holes are provided on the coal distribution plate (12) to allow coal to enter the gasification area (63) from the coal distribution area (62). The coal distribution plate (12) rotates with a central axial rod (5), a coal distribution cover (11) is further provided in the coal distributor (1), and the coal distribution cover (11) is movably connected to the central axial rod (5). Also provided is a gasifier comprising the goal distribution and agitation apparatus for a gasifier that has a simple structure and high gasification efficiency.

Description

气化炉的布煤搅拌装置及其气化炉Coal blending device for gasifier and gasifier thereof 技术领域Technical field
本发明属于煤气发生技术领域,特别的涉及一种气化炉的布煤搅拌装置及其气化炉。The invention belongs to the technical field of gas generation, and particularly relates to a coal blending device for a gasification furnace and a gasification furnace thereof.
背景技术Background technique
煤炭气化技术是一种将煤转换成可燃气体的化工科技,是一种以煤或煤焦为原料,以氧气(空气、富氧或工业纯氧)、水蒸气作为气化剂,在高温高压下通过化学反应将煤或煤焦中的可燃部分转化为可燃性气体的工艺过程。Coal gasification technology is a chemical technology that converts coal into flammable gas. It is a kind of coal or coal char, which uses oxygen (air, oxygen-enriched or industrial pure oxygen) and water vapor as gasification agent. A process for converting a combustible portion of coal or coal char into a combustible gas by a chemical reaction under high pressure.
采用煤炭气化技术气化后所得的可燃气体为煤气,进行气化的设备称为煤气发生炉或气化炉。按照气化炉的反应器形式的不同,气化炉可以分成多种类型,例如固定床气化炉、流化床气化炉、气流床气化炉、熔融床气化炉等等。其中固定床气化炉的使用尤为常见。并且气化炉生产的煤气可用作城市燃气或作为合成天然气、合成氨及尿素、甲醇、烯烃、合成油的原料气。此外,煤炭气化技术也是国家所提倡的一种洁净煤技术。The combustible gas obtained by gasification using coal gasification technology is gas, and the equipment for gasification is called a gas generator or a gasifier. Depending on the type of reactor in the gasifier, the gasifier can be divided into various types, such as a fixed bed gasifier, a fluidized bed gasifier, an entrained flow gasifier, a fluidized bed gasifier, and the like. Among them, the use of fixed bed gasifiers is particularly common. And the gas produced by the gasifier can be used as a city gas or as a raw material gas for synthetic natural gas, synthetic ammonia and urea, methanol, olefins, and synthetic oil. In addition, coal gasification technology is also a clean coal technology advocated by the state.
但是,目前的固定床气化炉中,由于煤块从进料口进入直接落在布煤盘上,使得煤块分布不均匀,导致固定床气化炉气化效率低。However, in the current fixed-bed gasification furnace, since the coal block directly falls on the coal-disc from the feed port, the coal block is unevenly distributed, resulting in low gasification efficiency of the fixed-bed gasifier.
发明内容Summary of the invention
为了解决上述问题,本发明提供一种气化炉的布煤搅拌装置及其气化炉,以提高气化炉的气化效率。In order to solve the above problems, the present invention provides a coal blending device for a gasification furnace and a gasification furnace thereof to improve gasification efficiency of the gasification furnace.
本发明提供一种气化炉的布煤搅拌装置,设置于气化炉内且位于所述气化炉顶部的进料口的下方,其中,所述布煤搅拌装置包括位于上部的布煤器和位于下部的搅拌器,所述布煤器顶部开口与所述气化炉顶部的所述进料口相连通,所述布煤器的底部设有布煤盘,所述布煤盘的上方形成布煤区,所述布煤盘的下方、所述搅拌器周围区域为所述气化炉的气化区;所述布煤盘上设有通孔,以供煤块从所述布煤区进入所述气化区;所述布煤盘跟随中心轴杆旋转,所述布煤器内还设有布煤罩,所述布煤罩活动连接在所述中心轴杆上。 The present invention provides a coal blending device for a gasification furnace, which is disposed in a gasification furnace and located below a feed port at the top of the gasification furnace, wherein the coal blending device includes a coal blender located at an upper portion And a stirrer located at a lower portion, the top opening of the bucker is in communication with the feed port of the top of the gasifier, and the bottom of the brouwer is provided with a coal cloth tray, above the coal cloth tray Forming a coal area, the area around the coal tray, the area around the agitator is a gasification zone of the gasification furnace; the coal bunker is provided with a through hole for supplying coal from the coal The zone enters the gasification zone; the coal bunker is rotated following the central shaft, and the buckling machine is further provided with a coal cover, and the bunker cover is movably connected to the central shaft.
进一步地,在如上所述的气化炉的布煤搅拌装置中,所述布煤盘还设有下料管,所述下料管固定在所述布煤盘的底面并对应于所述通孔的位置向下延伸,煤块通过所述通孔和所述下料管从所述布煤区进入所述气化区。Further, in the coal blending device of the gasification furnace as described above, the coal cloth tray is further provided with a discharge pipe fixed to the bottom surface of the coal cloth tray and corresponding to the pass The position of the hole extends downwardly, and the coal block enters the gasification zone from the coal distribution zone through the through hole and the discharge pipe.
进一步地,在如上所述的气化炉的布煤搅拌装置中,所述布煤搅拌装置还设有刮刀,所述刮刀固定在所述布煤盘上跟随所述布煤盘一起旋转,将所述气化炉内壁上沉积的焦油刮除。Further, in the coal blending device of the gasification furnace as described above, the coal blending device is further provided with a scraper, and the scraper is fixed on the coal disc and rotates along with the coal disc, The tar deposited on the inner wall of the gasifier is scraped off.
进一步地,在如上所述的气化炉的布煤搅拌装置中,所述布煤罩呈锥状或伞状。Further, in the coal blending device of the gasification furnace as described above, the coal cover is tapered or umbrella-shaped.
进一步地,在如上所述的气化炉的布煤搅拌装置中,所述搅拌器也跟随所述中心轴杆旋转,所述搅拌器上设有一层或多层搅拌臂,所述搅拌臂的层数与煤的粘结性高低成正比。Further, in the coal blending device of the gasification furnace as described above, the agitator is also rotated in accordance with the central shaft, and the agitator is provided with one or more stirring arms, the stirring arm The number of layers is proportional to the adhesion of coal.
进一步地,在如上所述的气化炉的布煤搅拌装置中,当所述搅拌器上设有多层搅拌臂时,最上层所述搅拌臂上的桨叶长度最长,最下层所述搅拌臂上的桨叶长度最短。Further, in the coal blending device of the gasification furnace as described above, when the agitator is provided with a plurality of agitating arms, the length of the paddle on the uppermost agitating arm is the longest, and the lowermost layer is The length of the blade on the mixing arm is the shortest.
进一步地,在如上所述的气化炉的布煤搅拌装置中,所述搅拌器上的搅拌臂设有三层,从上到下依次包括:上层搅拌臂、中层搅拌臂和下层搅拌臂。Further, in the coal blending apparatus of the gasification furnace as described above, the stirring arm on the agitator is provided with three layers, and includes, from top to bottom, an upper stirring arm, a middle stirring arm, and a lower stirring arm.
进一步地,在如上所述的气化炉的布煤搅拌装置中,所述上层搅拌臂、所述中层搅拌臂和所述下层搅拌臂上各包括一个或者两个桨叶;且所有桨叶在垂直于所述中心轴杆所在的纵向中轴线的同一平面内,均匀分布在所述纵向中轴线的周围。Further, in the coal blending device of the gasification furnace as described above, the upper agitating arm, the middle agitating arm and the lower agitating arm each include one or two blades; and all the blades are Uniformly distributed around the longitudinal central axis in the same plane perpendicular to the longitudinal central axis in which the central shaft is located.
进一步地,在如上所述的气化炉的布煤搅拌装置中,所述布煤搅拌装置还设有贯穿所述布煤器和所述搅拌器的冷却装置。Further, in the coal blending device of the gasification furnace as described above, the coal blending device is further provided with a cooling device penetrating the buncher and the agitator.
本发明还提供一种气化炉,在所述气化炉的炉体内部、且位于所述气化炉顶部的进料口的下方设置如上所述的布煤搅拌装置。The present invention also provides a gasification furnace in which a coal blending device as described above is disposed inside a furnace body of the gasification furnace and below a feed port at the top of the gasification furnace.
本发明的气化炉的布煤搅拌装置及其气化炉,通过在布煤器内且布煤盘的上方设置了布煤罩,使得进入布煤器内的煤块均匀分布在布煤盘上,使得布煤器内的各个空间均充实填放煤块,避免气化区生产的煤气大量的从布煤盘上的通孔进入布煤器再从进料口自行逸出,减少煤气的损失,从而大大提高了气化炉的气化效率。另外,因为没有大量的、高温的煤气进入布煤器,所以避免了布煤器内的煤块因受到高 温而粘结成大块,能够防止位于布煤盘上的通孔被粘结成的大块的煤块堵塞,减少了停车检修的风险,提高了整体的生产效率。The coal blending device of the gasification furnace of the present invention and the gasification furnace thereof are arranged in the coal cloth and above the coal cloth tray, so that the coal blocks entering the coal blender are evenly distributed in the coal cloth tray In the above, all the spaces in the coal sifter are filled and filled with coal, so that a large amount of gas produced in the gasification zone can be prevented from entering the coal hopper from the through hole on the coal cloth tray and then escaped from the feed port to reduce the gas. The loss greatly increases the gasification efficiency of the gasifier. In addition, because there is not a large amount of high-temperature gas entering the coal hopper, the coal in the coal hopper is prevented from being high. Warm and bonded into a large block can prevent the through holes on the coal tray from being blocked by the large pieces of coal that are bonded, reducing the risk of parking maintenance and improving the overall production efficiency.
进一步地,通过将在布煤盘底面设置的下料管向下延伸,使得气化区堆放的煤块的最高位置处于下料管的下端口,煤块的最高位置向上至煤气出口之间具有较大的空间供煤气流通从煤气出口排出;而且还有利于煤气在流通、排出时能够将其所携带的煤尘和焦油自然沉降,从而保证煤气的清洁度,与此同时沉降下来的煤尘和焦油又落入气化炉内继续气化,进一步提高气化炉的气化效率。如果布煤盘底面没有下料管,则气化区内堆放的煤块的最高位置处于布煤盘底面,煤块的最高位置向上至煤气出口之间的空间则比较小,煤气不容易流通从煤气出口排出。如此,则需要降低气化速度以配合出气速度,降低了整体的生产效率。所以,在布煤盘底面设置的下料管向下延伸,进一步提高了气化炉的整体气化效率。Further, by extending the lowering pipe disposed on the bottom surface of the coal cloth tray, the highest position of the coal block piled up in the gasification zone is at the lower port of the lowering pipe, and the highest position of the coal block is up to the gas outlet. Larger space for gas circulation to be discharged from the gas outlet; it is also conducive to the natural sedimentation of the coal dust and tar carried by the gas during circulation and discharge, thereby ensuring the cleanliness of the gas and the coal dust settled at the same time. And the tar falls into the gasifier to continue gasification, further improving the gasification efficiency of the gasifier. If there is no blanking pipe on the bottom surface of the coal bunker, the highest position of the coal mass piled up in the gasification zone is on the bottom surface of the coal bunker. The space between the highest position of the coal block and the gas outlet is relatively small, and the gas is not easily circulated. The gas outlet is discharged. In this way, it is necessary to reduce the gasification speed to match the gas outlet speed, thereby reducing the overall production efficiency. Therefore, the lowering pipe provided on the bottom surface of the coal cloth tray extends downward, which further improves the overall gasification efficiency of the gasification furnace.
进一步地,通过在布煤盘上设置刮刀,能够将煤气出口附近的内壁上的煤尘和焦油刮除,不仅能够保证煤气顺畅排出,同时被刮下的煤尘和焦油掉入气化炉继续气化,从而进一步提高气化效率。Further, by providing a scraper on the coal cloth tray, the coal dust and tar on the inner wall near the gas outlet can be scraped off, which not only ensures the smooth discharge of the gas, but also the scraped coal dust and tar fall into the gasifier. Gasification, thereby further improving gasification efficiency.
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief description of the drawings used in the embodiments or the prior art description will be briefly described below. Obviously, the drawings in the following description It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any inventive labor.
图1为本发明的气化炉的布煤搅拌装置实施例的剖面结构示意图。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional structural view showing an embodiment of a coal blending apparatus for a gasification furnace of the present invention.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. It is a partial embodiment of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
在这里专用的词“示例性”意为“用作例子、实施例或说明性”。这里作为“示例性”所说明的任何实施例不必解释为优于或好于其它实施例。尽管在附图中示出了实施例的各种方面,但是除非特别指出,不必按比例绘制附图。The word "exemplary" is used exclusively herein to mean "serving as an example, embodiment, or illustrative." Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or preferred. Although the various aspects of the embodiments are illustrated in the drawings, the drawings are not necessarily drawn to scale unless otherwise indicated.
图1为本发明的气化炉的布煤搅拌装置的实施例的剖面结构示意图。如图1中所示,本实施例的气化炉的布煤搅拌装置设置于气化炉内且位于气化炉顶部的进料口61的下方,布煤搅拌装置包括位于上部的布煤器1和位于下部的搅拌器4,布煤器1顶部开口与气化炉顶部的进料口61相连通,布煤器1的底部设有布煤盘12,布煤盘12的上方形成布煤区62,布煤盘12的下方、包括搅拌器4的周围区域,均为气化炉的气化区63;该布煤盘12的设置,能够把气化区63的煤块与布煤区62的煤块相互进行隔离。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional structural view showing an embodiment of a coal blending apparatus for a gasification furnace of the present invention. As shown in FIG. 1, the coal blending device of the gasification furnace of the present embodiment is disposed in the gasifier and located below the feed port 61 at the top of the gasifier, and the coal blending device includes the bucker located at the upper portion. 1 and the agitator 4 located at the lower portion, the top opening of the bauder 1 is in communication with the inlet 61 of the top of the gasifier, the bottom of the buncher 1 is provided with a coal bunker 12, and the coal is formed above the bundling disk 12. The area 62, below the cloth coal tray 12, including the surrounding area of the agitator 4, is a gasification zone 63 of the gasification furnace; the coal cloth tray 12 is disposed to enable the coal block and the coal area of the gasification zone 63 The coal blocks of 62 are isolated from each other.
本实施例的气化炉的布煤搅拌装置中,布煤盘12上设有通孔,以供煤块从布煤区62进入气化区63;布煤盘12跟随中心轴杆5旋转,其中,中心轴杆5从气化炉的进料口61处延伸至搅拌器4的上端处,布煤器1内还设有布煤罩11,布煤罩11位于布煤盘12的上方,且布煤罩11活动连接在中心轴杆5上,亦即中心轴杆5转动时,布煤罩11可以固定不动。或者布煤罩11可以与气化炉布煤器1的侧壁连接,以固定该布煤罩11。如图1所示,本实施例中布煤罩11设置在布煤器1的中心,具体地,布煤罩11的中轴线、中心轴杆5的中轴线以及布煤盘12的中轴线相互重合。In the coal blending device of the gasification furnace of the present embodiment, the coal coal tray 12 is provided with a through hole for the coal block to enter the gasification zone 63 from the coal mining area 62; the coal charging disk 12 rotates following the central shaft 5; Wherein, the central shaft 5 extends from the inlet 61 of the gasifier to the upper end of the agitator 4, and the coal sump 1 is further provided with a coal hood 11 which is located above the coal tray 12 Moreover, the coal cover 11 is movably connected to the central shaft 5, that is, when the central shaft 5 is rotated, the coal cover 11 can be fixed. Alternatively, the coal cover 11 may be connected to the side wall of the gasifier coalket 1 to fix the coal cover 11. As shown in FIG. 1, in the present embodiment, the coal cover 11 is disposed at the center of the buckling machine 1, specifically, the central axis of the bunker cover 11, the central axis of the central shaft 5, and the central axis of the coal bunker 12 are mutually coincide.
本实施例的气化炉的布煤搅拌装置,煤块从进料口61落下来掉在布煤罩11上,再从布煤罩11的下端均匀洒落在布煤盘12上。而如果没有布煤罩11,煤块则由进料口61落下来直接掉在布煤盘12上,可能分布不均匀,煤块比较可能集中分布在布煤器1的中心位置,布煤器1的周边区域则可能存在空隙,气化区63产生的煤气则可能大量的通过布煤盘12上的通孔进入布煤器1,再从布煤器1的顶部开口以及气化炉顶部的进料口61逸出,直接降低了气化效率。而且如果大量的煤气进入布煤器1,因煤气温度较高,容易导致布煤器1内的煤块粘结成大块,进而可能将布煤盘12上的通孔堵塞,导致煤块无法继续下落,最后只能停车检修,造成很大的浪费,降低生产效率。反之,因为设置了布煤罩11,煤块在布煤器1内分布均匀,布煤器1内的各个空间 均充实填放煤块,布煤器1内留存的空隙较小,避免了气化区63生产的煤气大量的从布煤盘12上的通孔进入布煤器1再从进料口61自行逸出,减少煤气的损失,从而大大提高了气化炉的气化效率。另外,因为没有大量的、高温的煤气进入布煤器1,所以避免了布煤器1内的煤块因受到高温而粘结成大块,能够防止位于布煤盘12上的通孔被粘结成的大块的煤块堵塞,减少了停车检修的风险,提高了整体的生产效率。In the coal blending device of the gasification furnace of the present embodiment, the coal block falls from the feed port 61 and falls on the coal cover 11, and is evenly sprinkled from the lower end of the coal cover 11 onto the coal bunker disk 12. If there is no coal cover 11, the coal block falls from the feed port 61 and falls directly on the coal bunker disk 12, which may be unevenly distributed. The coal block may be concentrated in the center of the buckling machine 1, and the coal piece is disposed. There may be a gap in the peripheral area of 1 , and the gas generated in the gasification zone 63 may enter the buckling machine 1 through the through hole in the coal tray 12, and then from the top opening of the buncher 1 and the top of the gasifier. The feed port 61 escapes, directly reducing the gasification efficiency. Moreover, if a large amount of gas enters the buncher 1, because the gas temperature is high, the coal in the buncher 1 is likely to be bonded into a large block, which may block the through holes in the bun 12 and cause the coal to fail. Continue to fall, and finally only stop and repair, resulting in a lot of waste and reduce production efficiency. On the contrary, since the coal cover 11 is provided, the coal blocks are evenly distributed in the bucker 1, and the spaces in the buncher 1 are respectively The coal blocks are filled and filled, and the remaining space in the coal sifter 1 is small, so that a large amount of gas produced in the gasification zone 63 is prevented from entering the buncher 1 through the through holes in the coal bunker 12 and then from the feed port 61. Escape, reducing the loss of gas, thereby greatly improving the gasification efficiency of the gasifier. In addition, since a large amount of high-temperature gas does not enter the buncher 1, the coal pieces in the buncher 1 are prevented from being bonded into a large block due to high temperature, and the through holes on the bundling coal plate 12 can be prevented from being stuck. Blocking of large coal blocks has reduced the risk of parking maintenance and improved overall production efficiency.
本实施例中,布煤罩11呈锥状或者伞状,实际应用中,布煤罩11也可以采用其他能够起到相同作用的结构,在此不再一一赘述。In this embodiment, the coal cover 11 is tapered or umbrella-shaped. In practical applications, the coal cover 11 can also adopt other structures that can perform the same function, and will not be further described herein.
进一步地,如图1所示,在上述实施例的技术方案的基础上,布煤盘12还设有下料管13,下料管13固定在布煤盘12的底面并对应于通孔的位置向下延伸,煤块通过通孔和下料管13从布煤区62进入气化区63。也就是说,本实施例中,通孔的位置即在布煤盘12上、与下料管13相交接的位置。下料管13的上端口的尺寸与通孔的尺寸大小相同,或者略小于通孔的尺寸,以使得下料管13能够与通孔无缝连接,保证煤块能够穿过通孔进入下料管13,再从下料管13底部进入气化区63。Further, as shown in FIG. 1 , on the basis of the technical solution of the above embodiment, the coal cloth tray 12 is further provided with a lower material pipe 13 fixed to the bottom surface of the coal cloth tray 12 and corresponding to the through hole. The position extends downwardly, and the coal block enters the gasification zone 63 from the coal distribution zone 62 through the through hole and the discharge pipe 13. That is to say, in the present embodiment, the position of the through hole is the position on the coal discharge tray 12 that intersects with the discharge tube 13. The size of the upper port of the lowering tube 13 is the same as the size of the through hole, or slightly smaller than the size of the through hole, so that the lowering tube 13 can be seamlessly connected with the through hole, ensuring that the coal can pass through the through hole and enter the blanking. The tube 13 then enters the gasification zone 63 from the bottom of the lowering tube 13.
本实施例中,在布煤盘12底面设置的下料管13向下延伸,使得气化区63堆放的煤块的最高位置处于下料管13的下端口,煤块的最高位置向上至煤气出口之间具有较大的空间供煤气流通从煤气出口排出。而且还有利于煤气在流通、排出时能够将其所携带的煤尘和焦油自然沉降,从而保证煤气的清洁度,与此同时沉降下来的煤尘和焦油又落入内继续气化,进一步提高炉的气化效率。如果布煤盘12底面没有下料管13,则气化区63内堆放的煤块的最高位置处于布煤盘12底面,煤块的最高位置向上至煤气出口之间的空间则比较小,煤气不容易流通从煤气出口排出。如此,则需要降低气化速度以配合出气速度,如此则降低了整体的生产效率。所以,在布煤盘12底面设置下料管13向下延伸,进一步提高了的整体气化效率。In this embodiment, the lowering pipe 13 disposed on the bottom surface of the coal charging tray 12 extends downward, so that the highest position of the coal block stacked in the gasification zone 63 is at the lower port of the lowering pipe 13, and the highest position of the coal block is upward to the gas. There is a large space between the outlets for the circulation of gas from the gas outlet. Moreover, it is also beneficial for the coal to naturally carry out the coal dust and tar carried by the gas during circulation and discharge, thereby ensuring the cleanliness of the gas, and at the same time, the coal dust and tar settled down and continue to gasify, further improving Gasification efficiency of the furnace. If there is no lowering pipe 13 on the bottom surface of the coal charging tray 12, the highest position of the coal mass piled up in the gasification zone 63 is located on the bottom surface of the coal charging tray 12. The space between the highest position of the coal block and the gas outlet is relatively small, and the gas is relatively small. It is not easy to circulate and is discharged from the gas outlet. In this case, it is necessary to reduce the gasification speed to match the gas outlet speed, thus reducing the overall production efficiency. Therefore, the lowering tube 13 is disposed to extend downward on the bottom surface of the cloth coal tray 12, thereby further improving the overall gasification efficiency.
本实施例中,下料管13的形状结构以及尺寸并没有特别的限制,可根据实际情况进行设置。例如,下料管13的纵向截面可以呈八字形或喇叭形,小口的一端在上面与通孔连接,大口的一端在下面,这样可以保证从通孔落下来的煤块都能被充分落下去。 In the present embodiment, the shape and structure of the blanking pipe 13 and the size thereof are not particularly limited, and may be set according to actual conditions. For example, the longitudinal section of the lowering tube 13 may have a figure-eight or a trumpet shape, one end of the small opening is connected to the through hole at the upper side, and one end of the large opening is below, so that the coal piece falling from the through hole can be fully fallen. .
进一步地,如图1所示,在上述实施例的技术方案的基础上,本实施例的气化炉的布煤搅拌装置中还设有刮刀14,该刮刀14固定在布煤盘12上跟随布煤盘12一起旋转,将气化炉内壁上沉积的焦油刮除。这样刮刀14能够将炉体6的煤气出气口附近的内壁上的煤尘和焦油刮除,保证煤气的顺利排出,同时刮下的煤尘和焦油掉入气化炉继续燃烧,进一步提高气化炉的气化效率。本实施例的刮刀14的尺寸和大小不做特别的限制,可根据实际需求进行设置即可。Further, as shown in FIG. 1 , on the basis of the technical solution of the above embodiment, the coal blending device of the gasification furnace of the present embodiment further includes a scraper 14 which is fixed on the coal charging tray 12 to follow. The cloth coal tray 12 rotates together to scrape off the tar deposited on the inner wall of the gasifier. In this way, the scraper 14 can scrape off the coal dust and tar on the inner wall near the gas outlet of the furnace body 6, thereby ensuring the smooth discharge of the gas, and the scraped coal dust and tar fall into the gasifier to continue combustion, further improving gasification. Gasification efficiency of the furnace. The size and size of the scraper 14 of the present embodiment are not particularly limited, and may be set according to actual needs.
本实施例设置的搅拌器4,可以防止有粘结性的煤在气化炉内粘结成块,以保证气化炉内煤炭气化反应的顺利进行,提高气化效率。搅拌器4也跟随所述中心轴杆5旋转。搅拌器4上设有一层或多层搅拌臂,搅拌臂的层数与煤的粘结性高低成正比,煤的粘结性越大,搅拌臂的层数设置越多。且当搅拌器4上设有多层搅拌臂时,最上层搅拌臂上的桨叶长度最长,最下层的搅拌臂上的桨叶长度最短。其中,所提及的桨叶长度为每一个桨叶从与搅拌轴相连之处到桨叶端部之间的距离。这是因为,在炉体6内,越往下,环境温度越高,搅拌时桨叶受到的磨损容易加重。长度相同的桨叶,因搅拌时桨叶本身受到的阻力、磨损大致相同。结合环境温度的影响,则下层的桨叶容易损坏。所以下层的搅拌臂短一些,减少搅拌时本身受到的阻力、磨损,进而提高使用寿命。具体实施时,上下层搅拌臂上的桨叶长度可以逐层递减,也可以不逐层递减,只需要保持整体趋势上递减即可。例如,当有三层搅拌臂时,可以使得上中下三层搅拌臂上的桨叶长度递减,也可以上层搅拌臂和中层搅拌臂上的桨叶长度相同且稍长,下层搅拌臂上桨叶长度则稍短。当有五层搅拌臂时,可以使得上下共五层搅拌臂上的桨叶长度递减,也可以上面两层搅拌臂的桨叶长度相同且稍长,中间两层搅拌臂上的桨叶长度相同且稍短于上面两层搅拌臂上的桨叶长度,最下面一层搅拌臂上的桨叶长度则最短。以此类推,不再赘述。The agitator 4 provided in this embodiment can prevent the cohesive coal from being bonded into a block in the gasification furnace to ensure the smooth progress of the coal gasification reaction in the gasification furnace and improve the gasification efficiency. The agitator 4 also rotates following the central shaft 5. The agitator 4 is provided with one or more stirring arms. The number of layers of the stirring arms is proportional to the adhesion of the coal. The greater the cohesiveness of the coal, the more the number of layers of the stirring arms are set. Moreover, when the agitator 4 is provided with a plurality of agitating arms, the length of the paddle on the uppermost agitating arm is the longest, and the length of the paddle on the lowermost agitating arm is the shortest. Therein, the blade lengths mentioned are the distances between each blade from the point of connection with the agitator shaft to the end of the blade. This is because, in the furnace body 6, the lower the ambient temperature, the more the wear of the blade is aggravated during stirring. The blades of the same length have the same resistance and wear due to the blade itself. Combined with the influence of ambient temperature, the lower blade is easily damaged. Therefore, the lower mixing arm is shorter, which reduces the resistance and wear that it is subjected to during mixing, thereby increasing the service life. In the specific implementation, the length of the blade on the upper and lower mixing arms may be decreased step by layer, or may not be reduced layer by layer, and only need to keep the overall trend decreasing. For example, when there are three layers of mixing arms, the length of the blades on the upper, middle and lower mixing arms can be reduced, or the lengths of the upper and lower mixing arms can be the same and slightly longer. The length is slightly shorter. When there are five layers of mixing arms, the length of the blades on the upper and lower five-layer mixing arms can be reduced, or the lengths of the upper two layers of the mixing arms are the same and slightly longer, and the lengths of the blades on the middle two mixing arms are the same. And slightly shorter than the length of the blade on the upper two layers of mixing arms, the length of the blade on the lowermost mixing arm is the shortest. And so on, no longer repeat them.
进一步地,如图1所示,在上述实施例的技术方案的基础上,搅拌器4上的搅拌臂设有三层,从上到下依次可以包括:上层搅拌臂41、中层搅拌臂42和下层搅拌臂43,其中,上层搅拌臂41、中层搅拌臂42和下层搅拌臂43各包括一个或者两个桨叶。上层搅拌臂41、中层搅拌臂42和下层搅拌臂43中包括的所有桨叶在垂直于中心轴杆5所在的纵向中轴线的同一平面内,均匀分布在中心轴杆5所在的纵向中 轴线的周围。Further, as shown in FIG. 1 , on the basis of the technical solution of the above embodiment, the stirring arm on the agitator 4 is provided with three layers, which may include, in order from top to bottom, an upper stirring arm 41, a middle stirring arm 42 and a lower layer. The agitating arm 43, wherein the upper agitating arm 41, the intermediate agitating arm 42 and the lower agitating arm 43 each include one or two paddles. All the blades included in the upper stirring arm 41, the middle stirring arm 42 and the lower stirring arm 43 are evenly distributed in the longitudinal direction in which the central shaft 5 is located in the same plane perpendicular to the longitudinal central axis of the central shaft 5. Around the axis.
例如,当上层搅拌臂41、中层搅拌臂42和下层搅拌臂43各包括一个桨叶时,可以将上层搅拌臂41的桨叶、中层搅拌臂42的桨叶和下层搅拌臂43的桨叶,共三个桨叶,在垂直于中心轴杆5的同一平面内进行投影,这三个桨叶的投影是均匀分布在中心轴杆5所在的纵向中轴线的周围,且三个桨叶中,两两之间的投影在该平面内的夹角为120度。For example, when the upper agitating arm 41, the intermediate agitating arm 42, and the lower agitating arm 43 each include one paddle, the paddle of the upper agitating arm 41, the paddle of the intermediate agitating arm 42, and the paddle of the lower agitating arm 43 may be A total of three blades are projected in the same plane perpendicular to the central shaft 5, and the projections of the three blades are evenly distributed around the longitudinal center axis where the central shaft 5 is located, and among the three blades, The projection between the two is in the plane at an angle of 120 degrees.
当每层搅拌臂包括两个桨叶时,每层搅拌臂上的两个桨叶在同一直线上;相邻两层搅拌臂上的两个桨叶在垂直于所述炉体6的纵向中轴线的同一平面内所呈的夹角为60或者120度。When each layer of the agitating arm includes two blades, the two blades on each layer of the agitating arms are on the same line; the two blades on the adjacent two layers of the agitating arms are in a longitudinal direction perpendicular to the furnace body 6 The angle formed by the same plane of the axis is 60 or 120 degrees.
在实际应用中,还可以根据具体需求对各层搅拌臂的尺寸大小进行分别设置。In practical applications, the size of the mixing arms of each layer can also be separately set according to specific needs.
进一步地,如图1所示,在上述实施例的技术方案的基础上,还可以在搅拌器4的外部设置有用于支撑桨叶的搅拌筒体45。特别的,在上层搅拌臂41、中层搅拌臂42和下层搅拌臂43处套装有搅拌筒体45,且各层搅拌臂均穿出搅拌筒体45的筒壁。其中,搅拌筒体45的形状结构以及尺寸大小并没有特别的限制,可根据实际需求进行选择。特别的,搅拌筒体45呈圆柱体。Further, as shown in FIG. 1, on the basis of the technical solution of the above embodiment, a stirring cylinder 45 for supporting the blade may be provided outside the agitator 4. Specifically, the agitating cylinder 45 is fitted to the upper agitating arm 41, the intermediate agitating arm 42, and the lower agitating arm 43, and each of the agitating arms passes through the wall of the agitating cylinder 45. The shape and structure of the agitating cylinder 45 and the size thereof are not particularly limited, and may be selected according to actual needs. In particular, the agitating cylinder 45 has a cylindrical shape.
进一步地,如图1所示,在上述实施例的技术方案的基础上,由于布煤搅拌装置,特别是搅拌器4在工作时,环境温度非常高,最高可达1000℃,因此,本实施例的布煤搅拌装置还设有贯穿布煤器1和搅拌器4的冷却装置3。具体地,该冷却装置3在布煤器1上具体可以设置在中心轴杆5中。该冷却装置3在搅拌器4中,具体可以设置在搅拌筒内部,具体位于中心轴5的下方。本实施例中的布煤区62和气化区63中的冷却装置3可以为一体化的冷却装置。通过设置该冷却装置3,并且在冷却装置3的内部,通入冷却介质,例如冷却水,从而对整个布煤搅拌装置进行有效的降温。Further, as shown in FIG. 1 , on the basis of the technical solutions of the above embodiments, since the coal blending device, especially the agitator 4 is in operation, the ambient temperature is very high, up to 1000 ° C, therefore, the present implementation The coal blending device of the example is further provided with a cooling device 3 that runs through the bauder 1 and the agitator 4. In particular, the cooling device 3 can be arranged in the coal shaft 1 in the central shaft 5 in particular. The cooling device 3 is arranged in the agitator 4, in particular inside the mixing drum, in particular below the central shaft 5. The cooling device 3 in the cloth coal zone 62 and the gasification zone 63 in this embodiment may be an integrated cooling device. By providing the cooling device 3 and introducing a cooling medium, such as cooling water, inside the cooling device 3, the entire coal blending device is effectively cooled.
进一步地,在炉体6上设置电机驱动装置2,在电机驱动装置2的驱动作用下,中心轴杆5带动搅拌器4进行运转。Further, a motor driving device 2 is provided on the furnace body 6, and the central shaft 5 drives the agitator 4 to operate under the driving action of the motor driving device 2.
本实施例中,煤块从进料口61处进入炉体6的内部,在布煤罩11的作用下,均匀分布在布煤盘12上,然后煤块通过位于布煤盘12上的通孔和下料管13,均匀分散在炉体6内的气化区63,同时落入气化 区63内的煤块,煤块在搅拌器4的搅拌作用下防止粘结聚集成很大的块,与在气化区63产生的煤气充分混合接触换热,提高气化效率。由于下料管13的设置,使得气化产生煤气具有较大空间进行流通、排出,且煤气中夹带的尘和煤粉等小颗粒物能够充分沉降分离,从而使得从煤气出口排出的煤气比较清洁。与此同时,设置在布煤盘12上的刮刀14在中心轴杆5的旋转作用下,将沉积在炉体6的煤气出口附近的煤尘和焦油刮除返落在气化区63内继续利用。In this embodiment, the coal block enters the inside of the furnace body 6 from the feed port 61, and is uniformly distributed on the coal cloth tray 12 under the action of the coal cloth cover 11, and then the coal block passes through the coal storage tray 12. The hole and the discharge pipe 13 are uniformly dispersed in the gasification zone 63 in the furnace body 6 while falling into the gasification zone. In the coal block in the zone 63, the coal block prevents the bond from agglomerating into a large block under the agitation of the agitator 4, and is sufficiently mixed with the gas generated in the gasification zone 63 to exchange heat exchange, thereby improving the gasification efficiency. Due to the arrangement of the discharge pipe 13, the gasification gas has a large space for circulation and discharge, and the small particles such as dust and coal powder entrained in the gas can be sufficiently settled and separated, so that the gas discharged from the gas outlet is relatively clean. At the same time, the scraper 14 disposed on the cloth coal tray 12 is scraped off by the rotation of the central shaft 5, and the coal dust and tar deposited near the gas outlet of the furnace body 6 are scraped off and returned to the gasification zone 63 to continue. use.
总之,上述实施例的气化炉的布煤搅拌装置,由于在布煤搅拌装置中增设了布煤罩11、布煤口和刮刀14,使得炉体6内的煤块均匀分布,提高了气化炉的气化效率;而且上述实施例提供的气化炉的布煤搅拌装置结构简单,易于装配且成本低廉。In summary, in the coal blending device of the gasification furnace of the above embodiment, since the coal cover 11, the coal seam and the scraper 14 are added to the coal blending device, the coal mass in the furnace body 6 is evenly distributed, and the gas is increased. The gasification efficiency of the chemical furnace; and the coal blending device of the gasification furnace provided by the above embodiments is simple in structure, easy to assemble, and low in cost.
本发明还提供了一种气化炉,在气化炉的炉体6内部、且在气化炉顶部的进料口61的下方设置上述实施例所述的气化炉的布煤搅拌装置,详细可以参考上述实施例的记载,在此不再赘述。The present invention also provides a gasification furnace in which the coal blending device of the gasification furnace described in the above embodiment is disposed inside the furnace body 6 of the gasification furnace and below the feed port 61 at the top of the gasification furnace. For details, refer to the description of the above embodiments, and details are not described herein again.
本实施例的气化炉,采用上述气化炉的布煤搅拌装置,通过在布煤器1内的布煤盘12的上方设置了布煤罩11,使得进入布煤器1内的煤块均匀分布在布煤盘12上,使得布煤器1内的各个空间均充实填放煤块,避免气化区63生产的煤气从布煤盘12上的通孔进入布煤器1再从进料口61自行逸出,减少煤气的损失,从而大大提高了气化炉的气化效率;而且因为没有高温的煤气进入布煤器1,所以避免了布煤器1内的煤块因受到高温而粘结成大块,能够防止位于布煤盘12上的通孔被粘结成的大块的煤块堵塞。减少了停车检修的风险,提高了整体的生产效率。In the gasification furnace of the present embodiment, the coal coal agitating device of the gasification furnace is used, and the coal block 11 is placed above the coal cloth tray 12 in the buckling machine 1 to allow the coal block to enter the coal bunker 1 Evenly distributed on the coal bunker 12, the space in the buncher 1 is filled and filled with coal, and the gas produced in the gasification zone 63 is prevented from entering the buncher 1 through the through hole on the bundling coal tray 12 The feed port 61 escapes by itself, reducing the loss of gas, thereby greatly improving the gasification efficiency of the gasifier; and since no high-temperature gas enters the buncher 1, the coal block in the broom 1 is prevented from being subjected to high temperature. By bonding into a large block, it is possible to prevent the through holes located in the coal cloth tray 12 from being clogged by the large pieces of coal which are bonded. Reduce the risk of parking maintenance and improve overall production efficiency.
进一步地,本实施例的气化炉,还通过在布煤盘12底面设置的下料管13向下延伸,使得气化区63堆放的煤块的最高位置处于下料管13的下端口,煤块的最高位置向上至煤气出口之间具有较大的空间供煤气流通从煤气出口排出。而且还有利于煤气在流通、排出时能够将其所携带的煤尘和焦油自然沉降,从而保证煤气的清洁度,与此同时沉降下来的煤尘和焦油又落入床气化炉内继续气化,进一步提高气化炉的气化效率。如果布煤盘12底面没有下料管13,则气化区63内堆放的煤块的最高位置处于布煤盘12底面,煤块的最高位置向上至煤气出口之间的空间则比较小,煤气不容易流通从煤气出口排出。如此, 则需要降低气化速度以配合出气速度,降低了整体的生产效率。所以,在布煤盘12底面设置的下料管13向下延伸,进一步提高了气化炉的整体气化效率。Further, the gasification furnace of the present embodiment is further extended downward by the discharge pipe 13 provided on the bottom surface of the coal discharge tray 12, so that the highest position of the coal block stacked in the gasification zone 63 is at the lower port of the discharge pipe 13, The highest position of the coal block has a large space between the gas outlet and the gas outlet for gas circulation to be discharged from the gas outlet. Moreover, it is also beneficial for the coal to be naturally settled by the coal dust and tar carried by the gas during circulation and discharge, thereby ensuring the cleanliness of the gas, and at the same time, the coal dust and tar settled fall into the bed gasifier and continue to gas. Further improve the gasification efficiency of the gasifier. If there is no lowering pipe 13 on the bottom surface of the coal charging tray 12, the highest position of the coal mass piled up in the gasification zone 63 is located on the bottom surface of the coal charging tray 12. The space between the highest position of the coal block and the gas outlet is relatively small, and the gas is relatively small. It is not easy to circulate and is discharged from the gas outlet. in this way, It is necessary to reduce the gasification speed to match the gas output rate and reduce the overall production efficiency. Therefore, the lowering pipe 13 provided on the bottom surface of the coal charging plate 12 extends downward, which further improves the overall gasification efficiency of the gasification furnace.
进一步地,本实施例的气化炉,还通过在布煤盘12上设置刮刀14,能够将煤气出口附近的内壁上的煤尘和焦油刮除,不仅能够保证煤气顺畅排出,同时被刮下的煤尘和焦油掉入气化炉继续气化,从而进一步提高气化效率。Further, in the gasification furnace of the present embodiment, by providing the scraper 14 on the coal cloth tray 12, the coal dust and the tar on the inner wall near the gas outlet can be scraped off, which not only ensures smooth discharge of the gas but also is scraped off. The coal dust and tar fall into the gasifier and continue to gasify, thereby further improving the gasification efficiency.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。 Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that The technical solutions described in the foregoing embodiments may be modified, or some or all of the technical features may be equivalently replaced; and the modifications or substitutions do not deviate from the technical solutions of the embodiments of the present invention. range.

Claims (10)

  1. 一种气化炉的布煤搅拌装置,设置于气化炉内且位于所述气化炉顶部的进料口的下方,其特征在于,所述布煤搅拌装置包括位于上部的布煤器和位于下部的搅拌器,所述布煤器顶部开口与所述气化炉顶部的所述进料口相连通,所述布煤器的底部设有布煤盘,所述布煤盘的上方形成布煤区,所述布煤盘的下方、所述搅拌器周围区域为所述气化炉的气化区;所述布煤盘上设有通孔,以供煤块从所述布煤区进入所述气化区;所述布煤盘跟随中心轴杆旋转,所述布煤器内还设有布煤罩,所述布煤罩活动连接在所述中心轴杆上。A coal blending device for a gasifier, disposed in a gasifier and located below a feed port at the top of the gasifier, wherein the coal blending device comprises a bucker located at an upper portion a mixer located at a lower portion, the top opening of the bauder is in communication with the feed port of the top of the gasifier, and the bottom of the batter is provided with a coal bunker, and the bunker disk is formed above a coal area, the area below the cloth bunker, the gasifier zone of the gasifier; the coal bunker is provided with a through hole for the coal block from the bunker area Entering the gasification zone; the coal bunker is rotated along the central shaft, and the bunker is further provided with a coal cover, and the bunker cover is movably connected to the central shaft.
  2. 根据权利要求1所述的气化炉的布煤搅拌装置,其特征在于,所述布煤盘还设有下料管,所述下料管固定在所述布煤盘的底面并对应于所述通孔的位置向下延伸,煤块通过所述通孔和所述下料管从所述布煤区进入所述气化区。The coal blending device for a gasification furnace according to claim 1, wherein the coal cloth tray is further provided with a discharge pipe, and the discharge pipe is fixed to a bottom surface of the coal cloth tray and corresponds to the The position of the through hole extends downward, and the coal block enters the gasification zone from the coal distribution zone through the through hole and the discharge pipe.
  3. 根据权利要求1所述的气化炉的布煤搅拌装置,其特征在于,所述布煤搅拌装置还设有刮刀,所述刮刀固定在所述布煤盘上跟随所述布煤盘一起旋转,将所述气化炉内壁上沉积的焦油刮除。The coal blending device for a gasification furnace according to claim 1, wherein the coal blending device is further provided with a scraper, and the scraper is fixed on the coal disc and rotates along with the coal disc The tar deposited on the inner wall of the gasifier is scraped off.
  4. 根据权利要求1所述的气化炉的布煤装置,其特征在于,所述布煤罩呈锥状或伞状。The coal concentrating device for a gasification furnace according to claim 1, wherein the coal hood is tapered or umbrella-shaped.
  5. 根据权利要求1~4任一项所述的气化炉的布煤搅拌装置,其特征在于,所述搅拌器也跟随所述中心轴杆旋转,所述搅拌器上设有一层或多层搅拌臂,所述搅拌臂的层数与煤的粘结性高低成正比。The coal blending apparatus for a gasification furnace according to any one of claims 1 to 4, wherein the agitator is also rotated in accordance with the central shaft, and the agitator is provided with one or more layers of agitation. The arm, the number of layers of the stirring arm is proportional to the adhesion of the coal.
  6. 根据权利要求5所述的气化炉的布煤搅拌装置,其特征在于,当所述搅拌器上设有多层搅拌臂时,最上层所述搅拌臂上的桨叶长度最长,最下层所述搅拌臂上的桨叶长度最短。The coal blending apparatus for a gasification furnace according to claim 5, wherein when the agitator is provided with a plurality of stirring arms, the length of the blade on the uppermost stirring arm is the longest, and the lowermost layer The length of the blade on the agitating arm is the shortest.
  7. 根据权利要求5所述的气化炉的布煤搅拌装置,其特征在于,所述搅拌器上的搅拌臂设有三层,从上到下依次包括:上层搅拌臂、中层搅拌臂和下层搅拌臂。The coal blending device for a gasification furnace according to claim 5, wherein the stirring arm on the agitator is provided with three layers, and includes, from top to bottom, an upper stirring arm, a middle stirring arm and a lower stirring arm. .
  8. 根据权利要求7所述的气化炉的布煤搅拌装置,其特征在于,所述上层搅拌臂、所述中层搅拌臂和所述下层搅拌臂上各设有一个或者两个桨叶;且所有桨叶在垂直于所述中心轴杆所在的纵向中轴线的同一平面内,均匀分布在所述纵向中轴线的周围。 A coal blending apparatus for a gasification furnace according to claim 7, wherein one or two blades are provided on each of said upper stirring arm, said intermediate stirring arm and said lower mixing arm; The blades are evenly distributed around the longitudinal center axis in the same plane perpendicular to the longitudinal center axis of the central shaft.
  9. 根据权利要求5所述的气化炉的布煤搅拌装置,其特征在于,所述布煤搅拌装置还设有贯穿所述布煤器和所述搅拌器的冷却装置。A coal blending apparatus for a gasification furnace according to claim 5, wherein said coal blending means is further provided with a cooling means penetrating said buncher and said agitator.
  10. 一种气化炉,其特征在于,在所述气化炉的炉体内部、且位于所述气化炉顶部的进料口的下方设置如上权利要求1~9中任一所述的布煤搅拌装置。 A gasification furnace characterized in that the coal of any one of claims 1 to 9 is disposed under the furnace body of the gasification furnace and below the feed port of the top of the gasification furnace. Stirring device.
PCT/CN2016/096678 2015-08-26 2016-08-25 Coal distribution and agitation apparatus for gasifier and gasifier using same WO2017032322A1 (en)

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