WO2017030049A1 - Grinder and grinding method - Google Patents

Grinder and grinding method Download PDF

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Publication number
WO2017030049A1
WO2017030049A1 PCT/JP2016/073450 JP2016073450W WO2017030049A1 WO 2017030049 A1 WO2017030049 A1 WO 2017030049A1 JP 2016073450 W JP2016073450 W JP 2016073450W WO 2017030049 A1 WO2017030049 A1 WO 2017030049A1
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Prior art keywords
workpiece
wheel
grinding
blade
grinding wheel
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PCT/JP2016/073450
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French (fr)
Japanese (ja)
Inventor
一郎 岩坂
裕介 内田
俊男 光畑
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コマツNtc株式会社
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Publication of WO2017030049A1 publication Critical patent/WO2017030049A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/04Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • B24B49/04Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation

Definitions

  • the present invention relates to a grinding machine and a grinding method for sandwiching and grinding a workpiece between a grinding wheel and an adjustment wheel while rotating and supporting the workpiece with a support device.
  • grinders see, for example, Patent Document 1
  • grinders 2 and 3 that grind the outer peripheral surface of a work while rotating the work between a tailstock and a spindle.
  • the present invention has been devised to solve the above-described problem, and is a cylindrical member that is long and has a high degree of coaxiality with respect to the axial center over the entire length and a high roundness of the outer peripheral surface. It is an object of the present invention to provide a grinding machine and a grinding method capable of manufacturing the same.
  • the invention according to claim 1 for solving the above-mentioned problems includes an adjusting wheel, a blade, and a cylindrical grinding wheel, and the grinding wheel while rotating and supporting a columnar workpiece by the adjusting wheel and the blade.
  • a grinding machine that sandwiches and grinds the workpiece with the adjusting wheel, and further includes a support device that rotatably supports both end portions of the workpiece, and the support device is coaxial with the rotation centers at both ends of the workpiece. It is a grinder characterized by having a pair of support members that support in a state.
  • the work is rotatably supported by the adjusting wheel and the blade, and is sandwiched and ground between the grinding wheel and the adjusting wheel, so that the roundness of the outer peripheral surface can be increased. Furthermore, since the grinding is performed in a state where the rotation centers at both ends of the workpiece are supported coaxially by the support device, one rotation center passes through the entire length of the workpiece. Thereby, the coaxiality of the workpiece with respect to the rotation center can be increased. In addition, since it is not necessary for the support device to rotate the workpiece, a high degree of coaxiality between the pair of support members can be easily ensured. Moreover, since the workpiece
  • the workpiece while the rotation center at both ends of the workpiece is supported by the support member, the workpiece can be ground by the grinding wheel while rotating the workpiece by the adjusting wheel, and the contact between each member and the workpiece and the rotation center can be obtained. Since the distance is constant, the roundness of the outer peripheral surface of the workpiece and the coaxiality with respect to the rotation center can be further increased.
  • the axial center position of the support member is fixed, and the synchronization mechanism applies a predetermined pressing force to the adjustment wheel to move the adjustment wheel to the workpiece side.
  • Adjusting wheel moving means, blade moving means for applying a predetermined pressing force to the blade and moving the blade to the workpiece side, and applying a predetermined pressing force to the grinding wheel to attach the grinding wheel to the workpiece What is provided with the grinding wheel moving means moved to the side is preferable.
  • the above configuration shows an example of a synchronization mechanism.
  • a known mechanism such as a ball screw or a cylinder may be used as long as the pressing force can be held at a predetermined value within the range of the grinding length of the workpiece.
  • the axial center position of the support device is fixed, and the synchronization mechanism includes a measuring device that measures the outer diameter of the workpiece, What adjusts the said adjustment wheel and the said blade synchronously according to an outer diameter is preferable.
  • the above configuration shows an example of a synchronization mechanism.
  • the moving distance of the adjusting wheel, the blade, and the grinding wheel is appropriately calculated according to the angle formed by the moving direction of each member and the radial direction connecting the contact point of each member and the workpiece and the rotation center. Since the support member is fixed as in the above configuration and the adjusting wheel and the blade are moved synchronously according to the measured outer diameter of the workpiece, the workpiece can be held with an appropriate pressing force, so that the outer peripheral surface of the workpiece The degree of roundness and the degree of coaxiality with respect to the center of rotation can be increased.
  • the invention according to claim 5 for solving the above-described problem is to support the rotation centers of both ends of the cylindrical workpiece so as to be rotatable in a coaxial state, and to grind while rotating and supporting the workpiece with an adjusting wheel and a blade. It is a grinding method characterized by sandwiching and grinding the work between a grindstone and the adjusting wheel.
  • the roundness of the outer peripheral surface can be increased. Furthermore, since grinding is performed in a state where the rotation centers at both ends of the workpiece are supported coaxially, a single rotation center passes through the entire length of the workpiece. Thereby, the coaxiality with respect to the shaft center can be increased. Moreover, since the workpiece
  • FIG. 4 is a diagram showing a final grinding state.
  • the grinding machine 1 includes an adjusting wheel 10, a blade 20, a grinding wheel 30, and a support device 40.
  • the support device 40 that supports the workpiece 2 is fixed, and the workpiece 2 rotates at the same axial position.
  • the adjusting wheel 10, the blade 20, and the grinding wheel 30 move so as to approach and separate from the workpiece 2.
  • the adjusting wheel 10 has a cylindrical shape and is arranged so that the rotating shaft 11 extends in the horizontal direction.
  • the adjusting wheel 10 is rotatably supported by an adjusting wheel frame 12 provided on the bed 3.
  • a motor 15 (see FIG. 2) for rotating the adjustment wheel 10 is connected to the rotating shaft 11 via a rotational force transmitting means such as a belt 16 (see FIG. 2).
  • the adjusting wheel frame 12 is provided with adjusting wheel moving means 14 for moving the adjusting wheel frame 12 forward and backward (to approach and move away from the rotation center of the work 2).
  • the adjustment vehicle moving means 14 moves the adjustment vehicle 10 by moving the adjustment vehicle frame 12 forward and backward.
  • the adjustment vehicle frame 12 is installed on the slide table 4 disposed on the bed 3 via a static pressure guide mechanism 13 (see FIG. 1) having a static pressure guide (not shown).
  • the static pressure guide extends in a horizontal direction orthogonal to the rotating shaft 11 of the adjustment wheel 10, and the adjustment wheel frame 12 can move forward and backward so that it can approach and separate from the workpiece 2 and the grinding wheel 30.
  • the adjustment vehicle moving unit 14 includes a drive unit that moves the adjustment vehicle frame 12 and a guide unit that guides the movement.
  • the static pressure guide mechanism 13 constitutes a guide means.
  • the guide means is not limited to the static pressure guide mechanism 13 and may be of other configuration such as a link mechanism.
  • the drive means of the adjustment wheel moving means 14 moves the adjustment wheel 10 along the static pressure guide.
  • the drive means includes, for example, a feed motor and a ball screw (not shown), and moves the adjustment vehicle frame 12 by rotating the ball screw with the feed motor.
  • the amount of movement of the adjustment vehicle 10 is managed by torque control.
  • the moving mechanism of the adjustment vehicle moving means 14 is not limited to the said structure, Other movement mechanisms, such as a cylinder, a spring, and a linear motor, may be sufficient.
  • the grinding wheel 30 has a cylindrical shape and is disposed on the side of the adjustment wheel 10.
  • the grinding wheel 30 is arranged so that the rotation shaft 31 of the grinding wheel 30 is parallel to the rotation shaft 11 of the adjustment wheel 10.
  • the center height position of the rotating shaft 31 of the grinding wheel 30 is the same as the center height position of the rotating shaft 11 of the adjusting wheel 10.
  • the grinding wheel 30 is rotatably supported by a grinding wheel frame 32 provided on the bed 3.
  • a grindstone motor 35 (see FIG. 2) for rotating the grinding grindstone 30 is connected to the rotating shaft 31 via a rotational force transmitting means such as a belt 36 (see FIG. 2).
  • the grinding wheel frame 32 is provided with a grinding wheel moving means 34 for moving the grinding wheel frame 32 forward and backward (to move closer to and away from the rotation center of the workpiece 2).
  • the grinding wheel moving means 34 moves the grinding wheel 30 by moving the grinding wheel frame 32 back and forth.
  • the grinding wheel frame 32 is installed on the slide table 4 disposed on the bed 3 via a linear guide mechanism 33 having a linear guide (not shown).
  • the linear guide extends in a horizontal direction perpendicular to the rotating shaft 11 of the adjusting wheel 10, and the grinding wheel frame 32 can be moved forward and backward so as to be able to approach and separate from the workpiece 2 and the grinding wheel 30.
  • the grinding wheel moving means 34 includes driving means for moving the grinding wheel frame 32 and guide means for guiding the movement.
  • the linear guide mechanism 33 constitutes a guide means.
  • the guide means is not limited to the linear guide mechanism 33, and may have other configurations such as a link mechanism.
  • the driving means of the grinding wheel moving means 34 includes, for example, a feed motor and a ball screw, and the grinding wheel frame 32 is moved by rotating the ball screw with the feed motor.
  • the amount of movement of the grinding wheel 30 is managed by torque control.
  • the moving mechanism of the grinding wheel moving means 34 is not limited to the above-described configuration, and may be another moving mechanism such as a cylinder, a spring, or a linear motor.
  • the blade 20 supports the workpiece 2 from below. It arrange
  • the upper surface of the blade 20 is inclined so that the grinding wheel 30 side becomes higher.
  • the blade 20 is fixed to a blade frame 21 provided on the bed 3 so as to be movable up and down.
  • the blade frame 21 is provided with blade moving means 23 for moving the blade 20 up and down.
  • the blade moving means 23 includes, for example, a hydraulic cylinder, and moves the blade 20 by expansion and contraction of the hydraulic cylinder.
  • the amount of movement of the blade 20 is managed by NC torque control.
  • the adjusting wheel 10, the blade 20, and the grinding wheel 30 have the same arrangement relationship as that of a general centerless grinding machine.
  • the blade 20 and the grinding wheel 30 in addition to the adjusting wheel 10 can be moved, which is different from a general centerless grinding machine.
  • a general centerless grinding machine does not support a workpiece.
  • a support device 40 that rotatably supports both axial ends of the workpiece 2 is provided.
  • the adjustment wheel and the workpiece move during grinding.
  • the workpiece 2 is fixed, and the adjustment wheel 10, the blade 20, and the grinding wheel 30. Move relative to the workpiece 2.
  • the support device 40 has a pair of support members 41 and 41 that support the rotation centers at both ends of the work 2 in a coaxial state.
  • the support member 41 has a conical shape with a pointed center.
  • the tip of the cone of the support member 41 is inserted into the recess 2 a formed at the end of the work 2.
  • the concave portion 2 a of the workpiece 2 has a circular cross section, and the center of the circle coincides with the axis of the workpiece 2.
  • the opening peripheral edge 2b of the recess 2a is in contact with a conical outer peripheral surface 42 (see FIG. 2B), and is in sliding contact with the conical outer peripheral surface 42 when the workpiece 2 is processed.
  • the pair of support members 41 and 41 are arranged so that their axial centers (cone centers) coincide with each other.
  • the support member 41 is fixed to a pair of support pillars 44, 44 erected on both ends of the base portion 43.
  • the base portion 43 extends along the axial length direction of the workpiece 2 and is laid on the bed 3.
  • the pair of support pillars 44 and 44 are fixed to both ends of the base portion and face each other.
  • a support member 41 is fixed to the surfaces of the support columns 44, 44 facing each other.
  • One support column 44 is erected so as to be movable along the axial length direction of the workpiece 2.
  • the other support column 44 is erected so as not to move.
  • the grinding machine 1 further includes a synchronization mechanism that relatively moves the adjustment wheel 10, the blade 20, the grinding wheel 30, and the support members 41 and 41.
  • the synchronization mechanism moves the adjustment wheel 10, the blade 20, and the grinding wheel 30.
  • the synchronizing mechanism includes an adjustment wheel moving means 14, a blade moving means 23, a grinding wheel moving means 34, and a control means (not shown) electrically connected to these moving means 14, 23, 34. ing.
  • the synchronization mechanism includes a distance (first diameter dimension) L1 from the contact point between the adjustment wheel 10 and the workpiece 2 to the rotation center P of the workpiece 2, and a distance (first dimension) from the contact point between the blade 20 and the workpiece 2 to the rotation center P of the workpiece 2.
  • Each part is moved so that the (diameter dimension) L2 and the distance (third diameter dimension) L3 from the contact point between the grinding wheel 30 and the workpiece 2 to the rotation center P of the workpiece are the same.
  • the peripheral speed of the adjusting wheel 10 is set slower than the peripheral speed of the grinding wheel 30.
  • the control device applies a predetermined constant pressing force to the adjustment vehicle 10 to move the adjustment vehicle 10 toward the workpiece 2 by making the current sent to the feed motor of the adjustment vehicle moving means 14 constant. Further, the control device applies a predetermined constant pressing force to the blade 20 to move the blade 20 toward the workpiece 2 by making the expansion / contraction torque of the hydraulic cylinder of the blade moving means 23 constant.
  • the control of the pressing force of the adjusting wheel 10 and the blade 20 is not limited to the above method, and a pressing force detecting device for detecting the pressing force of the adjusting wheel 10 and the blade 20 is provided. While detecting the pressing force, the output may be adjusted so as to keep each pressing force constant.
  • Each predetermined pressing force is a numerical value that allows the adjusting wheel 10 and the blade 20 to grind while pressing the work 2 in a well-balanced manner.
  • the grinding wheel 30 is fed (moved) by the grinding amount in accordance with the processing dimensions of the workpiece 2. Thereby, the grinding wheel 30 grinds the workpiece 2 by a desired thickness. That is, when grinding is performed using the grinding machine 1, the workpiece 2 is pressed and rotated by the adjusting wheel 10 while being rotatably supported by the blade 20 from below. At this time, the rotation center of both ends of the work 2 is supported by the support members 41 and 41, and the axial center position is fixed. In this state, when the grinding wheel 30 is fed by the grinding amount in accordance with the processing dimension, the workpiece 2 is ground and reduced in diameter. In response to this, the adjusting wheel 10 and the blade 20 move to the axial center side.
  • the adjusting wheel 10 and the blade 20 are pressed against the workpiece 2 with a predetermined pressing force, respectively.
  • the grinding wheel 30 is fed to grind the workpiece 2 while the adjusting wheel 10 and the blade 20 rotate and support the workpiece 2 with a predetermined pressing force, so that the first to third diameter dimensions L1, L1 of the workpiece 2 are obtained.
  • L2 and L3 are the same.
  • the first to third diameter dimensions L1, L2, and L3 gradually decrease while maintaining the same length. 4A and 4B, the rotation center P of the workpiece 2 is fixed and at the same position.
  • the rotation centers of both ends of the workpiece 2 are supported by the support members 41 and 41 so as to be rotatable coaxially, and the workpiece is adjusted by the adjusting wheel 10 and the blade 20. While rotating 2, the workpiece 2 is sandwiched between the grinding wheel 30 and the adjustment wheel 10 for grinding.
  • the support device 40 that supports the workpiece 2 is fixed, and the workpiece 2 rotates at the same axial position.
  • the adjusting wheel 10, the blade 20, and the grinding wheel 30 move so as to approach the rotation center of the workpiece 2 in accordance with the grinding of the workpiece 2.
  • the workpiece 2 is sandwiched between the grinding wheel 30 and the adjusting wheel 10 and ground while being rotated and supported by the adjusting wheel 10 and the blade 20.
  • the circularity can be increased.
  • work 2 according to the axial direction length of the adjustment wheel 10 and the grinding wheel 30 can be processed, a long product can be manufactured.
  • the adjusting wheel 10, the blade 20, and the grinding wheel 30 press the workpiece 2 in a well-balanced manner, excessive bending stress does not act on the workpiece 2, and the occurrence of distortion can be prevented.
  • the grinding is performed with the support members 41 and 41 supporting the rotational centers at both ends of the workpiece 2 in a coaxial state, one rotational center passes through the entire length of the workpiece 2. Thereby, the coaxiality with respect to the axial center of the workpiece 2 can be increased. Since the support device 40 does not need to rotate the workpiece 2, the pair of support members 41 and 41 can be easily arranged with high coaxiality.
  • the grinding wheel 30 is appropriately sent according to the grinding amount of the workpiece 2 to grind the workpiece 2, and the pressing force for moving the adjustment wheel 10 and the pressing force for moving the blade 20 are fixed to each other.
  • the distances L1, L2, and L3 between the adjusting wheel 10, the blade 20, and the grinding wheel 30 and the rotation center of the workpiece 2 are made the same by controlling the values to be the same values.
  • the method of controlling the movement of 30 is not limited to this embodiment.
  • the outer diameter of the workpiece 2 can be measured, and the movement amounts of the adjusting wheel 10, the blade 20, and the grinding wheel 30 can be designated by distances and moved synchronously according to the measured values.
  • a measuring device for measuring the outer diameter of the workpiece 2 is further provided as a synchronization mechanism.
  • a sizing gauge capable of measuring the outer diameter across the outer peripheral surface of the rotating workpiece 2 is used.
  • the sizing gauge is disposed at both ends of the work 2.
  • the grinding amount (length) is measured by the measuring device. Based on the amount of grinding by the control device, the moving distances of the adjustment wheel 10, the blade 20, and the grinding wheel 30 are calculated.
  • the adjusting wheel 10 Since the straight line connecting the contact point of the adjusting wheel 10 (or grinding wheel 30) with the work 2 and the rotation center P is along the moving direction (horizontal direction) of the adjusting wheel 10 (or grinding wheel 30), the adjusting wheel 10 The moving distance of the grinding wheel 30 is the same as the grinding amount (the final grinding amount is calculated from the processing dimension of the workpiece 2). Since the straight line connecting the contact point of the blade 20 with the work 2 and the rotation center P is inclined with respect to the moving direction (vertical direction) of the blade 20, the moving distance of the blade 20 is calculated from the grinding amount and the inclination angle. Is done.
  • the outer diameter dimension of the work 2 is measured, and the adjustment wheel 10, the blade 20 and the grinding wheel 30 corresponding to it.
  • the distance is moved, it is not limited to this.
  • a movement amount detecting means (not shown) may be provided. In this case, the moving amount of the adjusting wheel 10 is detected, the moving distance of the blade 20 and the grinding wheel 30 is calculated according to the moving distance of the adjusting wheel 10, and the moving of the adjusting wheel 10, the blade 20 and the grinding wheel 30 is performed. Synchronize.
  • the movement amount detection means includes a position sensor and detects the position of the adjustment vehicle 10.
  • the movement amount detection means is electrically connected to the control means.
  • the movement amount of the grinding wheel 30 may be detected by the movement amount detection means.
  • the movement amount of the grinding wheel 30 is detected, the movement distance of the adjustment wheel 10 and the blade 20 is calculated according to the movement distance of the grinding wheel 30, and the movement of the adjustment wheel 10, the blade 20 and the grinding wheel 30 is moved. Synchronize.
  • the support member, the grinding wheel, and the adjustment wheel can be moved synchronously, and the blade is fixed (pattern 3).
  • the support member, the grinding wheel, and the blade can be moved synchronously, and the adjustment wheel is fixed (pattern 4).
  • the support member, the adjusting wheel, and the blade can be moved synchronously, and the grinding wheel is fixed (pattern 5).

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

The present invention manufactures long cylindrical members with a high degree of coaxiality with the shaft center over the entire length thereof and also a high degree of roundness of the outer circumferential surface. A grinder (1), which is provided with an adjustment wheel (10), a blade (20), and a cylindrical grinding stone (30), and which grinds a cylindrical workpiece (2) inserted between the grinding stone (30) and the adjustment wheel (10) while rotationally supporting the workpiece (2) with the adjustment wheel (10) and the blade (20), is characterized in also being provided with a support device (40) for rotatably supporting the two ends of the workpiece, and in the support device (40) comprising a pair of support members (41), (41) for coaxially supporting the rotation centers of the two ends of the workpiece (2).

Description

研削盤および研削方法Grinding machine and grinding method
 本発明は、支持装置でワークを回転支持しながら研削砥石車と調整車とでワークを挟み込んで研削する研削盤および研削方法に関する。 The present invention relates to a grinding machine and a grinding method for sandwiching and grinding a workpiece between a grinding wheel and an adjustment wheel while rotating and supporting the workpiece with a support device.
 ワークの外周面を研削して円柱状のシャフトを形成する装置として、調整車とブレードとでワークを回転支持しながら、研削砥石車と調整車とでワークを挟み込んで工作物を研削する芯無し研削盤(たとえば特許文献1参照)や、心押台と主軸でワークを挟んだ状態で回転させながらワークの外周面を研削する研削盤(たとえば特許文献2,3参照)があった。 As a device that forms the cylindrical shaft by grinding the outer peripheral surface of the workpiece, the workpiece is sandwiched between the grinding wheel and the adjustment wheel while the workpiece is rotated and supported by the adjustment wheel and blade. There have been grinders (see, for example, Patent Document 1) and grinders (see, for example, Patent Documents 2 and 3) that grind the outer peripheral surface of a work while rotating the work between a tailstock and a spindle.
特開2005-028521号公報Japanese Patent Laid-Open No. 2005-028521 特開2007-283416号公報JP 2007-283416 A 特開2004-249438号公報JP 2004-249438 A
 近年、長尺で且つ全長に亘って軸心に対する同軸度が高く、さらに外周面の真円度が高い円柱状部材が要求されることがある。これに対して、心無し研削盤では、ワークが外周面のみで支持された状態で回転しながら研削されるので、外周面の真円度を確保することはできるものの、回転中心は移動していくため軸心を得ることができない。一方、通常の研削盤では、心押台と主軸でワークを挟んで回転させながら研削するので、回転中心(軸心)を確保することができるが、心押台と主軸は回転機構を備えているので、心押台と主軸の軸心同士を同軸に合わせることが困難であった。そのため、ワークの両端部において、回転中心がずれて同軸にならない場合があった。 In recent years, there is a demand for a cylindrical member that is long and has a high degree of concentricity with respect to the axial center over the entire length and a high roundness of the outer peripheral surface. On the other hand, in a centerless grinding machine, the workpiece is ground while being rotated only with the outer peripheral surface, so that the roundness of the outer peripheral surface can be secured, but the rotation center moves. I can not get the axis to go. On the other hand, in a normal grinding machine, grinding is performed while rotating the work between the tailstock and the main spindle, so that the center of rotation (axial center) can be secured. However, the tailstock and the main spindle have a rotation mechanism. Therefore, it has been difficult to align the shafts of the tailstock and the main shaft coaxially. For this reason, at the both ends of the work, the center of rotation may shift and not be coaxial.
 そこで、本発明は前記の問題を解決するために案出されたものであって、長尺で且つ全長に亘って軸心に対する同軸度が高く、さらに外周面の真円度の高い円柱状部材を製造できる研削盤および研削方法を提供することを課題とする。 Therefore, the present invention has been devised to solve the above-described problem, and is a cylindrical member that is long and has a high degree of coaxiality with respect to the axial center over the entire length and a high roundness of the outer peripheral surface. It is an object of the present invention to provide a grinding machine and a grinding method capable of manufacturing the same.
 前記課題を解決するための請求項1に係る発明は、調整車とブレードと円筒状の研削砥石とを備え、前記調整車と前記ブレードとで円柱状のワークを回転支持しながら、前記研削砥石と前記調整車とで前記ワークを挟み込んで研削する研削盤であって、前記ワークの両端部を回転可能に支持する支持装置をさらに備え、前記支持装置は、前記ワークの両端の回転中心を同軸状態で支持する一対の支持部材を有していることを特徴とする研削盤である。 The invention according to claim 1 for solving the above-mentioned problems includes an adjusting wheel, a blade, and a cylindrical grinding wheel, and the grinding wheel while rotating and supporting a columnar workpiece by the adjusting wheel and the blade. And a grinding machine that sandwiches and grinds the workpiece with the adjusting wheel, and further includes a support device that rotatably supports both end portions of the workpiece, and the support device is coaxial with the rotation centers at both ends of the workpiece. It is a grinder characterized by having a pair of support members that support in a state.
 このような構成によれば、ワークは調整車とブレードとで回転支持されつつ、研削砥石と調整車とで挟み込まれて研削されるので外周面の真円度を高くできる。さらに、支持装置でワークの両端の回転中心を同軸状態で支持した状態で研削を行うので、ワークの全長に亘って一本の回転中心が通ることになる。これによって、回転中心に対するワークの同軸度を高くできる。なお、支持装置はワークを回転させる必要はないので、一対の支持部材の高い同軸度を容易に確保することができる。また、調整車と研削砥石の軸方向長さに応じたワークを加工できるので、長尺の製品を製造することができる。 According to such a configuration, the work is rotatably supported by the adjusting wheel and the blade, and is sandwiched and ground between the grinding wheel and the adjusting wheel, so that the roundness of the outer peripheral surface can be increased. Furthermore, since the grinding is performed in a state where the rotation centers at both ends of the workpiece are supported coaxially by the support device, one rotation center passes through the entire length of the workpiece. Thereby, the coaxiality of the workpiece with respect to the rotation center can be increased. In addition, since it is not necessary for the support device to rotate the workpiece, a high degree of coaxiality between the pair of support members can be easily ensured. Moreover, since the workpiece | work according to the axial direction length of an adjustment wheel and a grinding wheel can be processed, a long product can be manufactured.
 本発明に係る研削盤においては、研削時に、前記調整車と前記ワークの接点から前記ワークの回転中心までの距離と、前記ブレードと前記ワークの接点から前記ワークの回転中心までの距離と、前記研削砥石と前記ワークの接点から前記ワークの回転中心までの距離とが同一になるように、前記調整車、前記ブレード、前記砥石および前記支持部材を相対的に移動させる同期機構をさらに備えたものが好ましい。 In the grinding machine according to the present invention, during grinding, the distance from the contact point of the adjustment wheel and the workpiece to the rotation center of the workpiece, the distance from the contact point of the blade and the workpiece to the rotation center of the workpiece, A synchronization mechanism that relatively moves the adjusting wheel, the blade, the grindstone, and the support member so that the distance from the grinding wheel and the contact point of the work to the rotation center of the work is the same. Is preferred.
 前記構成によれば、支持部材によってワークの両端の回転中心を支持した状態で、調整車によってワークを回転させながら研削砥石で研削することができるとともに、各部材とワークの接点と回転中心との距離が一定になるので、ワークの外周面の真円度および回転中心に対する同軸度をより一層高くできる。 According to the above-described configuration, while the rotation center at both ends of the workpiece is supported by the support member, the workpiece can be ground by the grinding wheel while rotating the workpiece by the adjusting wheel, and the contact between each member and the workpiece and the rotation center can be obtained. Since the distance is constant, the roundness of the outer peripheral surface of the workpiece and the coaxiality with respect to the rotation center can be further increased.
 また、本発明に係る研削盤においては、前記支持部材の軸心位置は固定されており、前記同期機構は、前記調整車に所定の押圧力を付与して前記調整車を前記ワーク側に移動させる調整車移動手段と、前記ブレードに所定の押圧力を付与して前記ブレードを前記ワーク側に移動させるブレード移動手段と、前記研削砥石に所定の押圧力を付与して前記研削砥石を前記ワーク側に移動させる研削砥石移動手段とを備えているものが好ましい。 In the grinding machine according to the present invention, the axial center position of the support member is fixed, and the synchronization mechanism applies a predetermined pressing force to the adjustment wheel to move the adjustment wheel to the workpiece side. Adjusting wheel moving means, blade moving means for applying a predetermined pressing force to the blade and moving the blade to the workpiece side, and applying a predetermined pressing force to the grinding wheel to attach the grinding wheel to the workpiece What is provided with the grinding wheel moving means moved to the side is preferable.
 前記構成は、同期機構の一例を示したものである。調整車、ブレードおよび研削砥石の移動手段としては、ワークの研削長さの範囲において押圧力を所定の値で保持できるものであれば、ボールネジ、シリンダなど公知の機構でよい。前記構成のように支持部材を固定し、各部材の押圧力を所定値に保持することで、ワークの外周面の真円度および回転中心に対する同軸度を高くできる。 The above configuration shows an example of a synchronization mechanism. As a means for moving the adjusting wheel, the blade, and the grinding wheel, a known mechanism such as a ball screw or a cylinder may be used as long as the pressing force can be held at a predetermined value within the range of the grinding length of the workpiece. By fixing the supporting member as in the above configuration and holding the pressing force of each member at a predetermined value, the roundness of the outer peripheral surface of the workpiece and the coaxiality with respect to the rotation center can be increased.
 さらに、本発明に係る研削盤においては、前記支持装置の軸心位置は固定されており、前記同期機構は、前記ワークの外径を計測する計測装置を備えており、計測された前記ワークの外径に応じて、前記調整車および前記ブレードを同期移動させるものが好ましい。 Furthermore, in the grinding machine according to the present invention, the axial center position of the support device is fixed, and the synchronization mechanism includes a measuring device that measures the outer diameter of the workpiece, What adjusts the said adjustment wheel and the said blade synchronously according to an outer diameter is preferable.
 前記構成は、同期機構の一例を示したものである。調整車、ブレードおよび研削砥石の移動距離は、各部材の移動方向と、各部材とワークの接点と回転中心とを結ぶ径方向との成す角度に応じて適宜算出される。前記構成のように支持部材を固定し、計測したワークの外径に応じて、調整車とブレードを同期移動させることで、ワークを適切な押圧力で保持することができるので、ワークの外周面の真円度および回転中心に対する同軸度を高くできる。 The above configuration shows an example of a synchronization mechanism. The moving distance of the adjusting wheel, the blade, and the grinding wheel is appropriately calculated according to the angle formed by the moving direction of each member and the radial direction connecting the contact point of each member and the workpiece and the rotation center. Since the support member is fixed as in the above configuration and the adjusting wheel and the blade are moved synchronously according to the measured outer diameter of the workpiece, the workpiece can be held with an appropriate pressing force, so that the outer peripheral surface of the workpiece The degree of roundness and the degree of coaxiality with respect to the center of rotation can be increased.
 前記課題を解決するための請求項5に係る発明は、円柱状のワークの両端の回転中心を同軸状態で回転可能に支持するとともに、調整車とブレードとで前記ワークを回転支持しながら、研削砥石と前記調整車とで前記ワークを挟み込んで研削することを特徴とする研削方法である。 The invention according to claim 5 for solving the above-described problem is to support the rotation centers of both ends of the cylindrical workpiece so as to be rotatable in a coaxial state, and to grind while rotating and supporting the workpiece with an adjusting wheel and a blade. It is a grinding method characterized by sandwiching and grinding the work between a grindstone and the adjusting wheel.
 このような方法によれば、ワークは、調整車とブレードとで回転支持されつつ、研削砥石と調整車とで挟み込まれて研削されるので外周面の真円度を高くできる。さらに、ワークの両端の回転中心を同軸状態で支持した状態で研削を行うので、ワークの全長に亘って一本の回転中心が通ることになる。これによって、軸心に対する同軸度を高くできる。また、調整車と研削砥石の軸方向長さに応じたワークを加工できるので、長尺の製品を製造することができる。 According to such a method, since the workpiece is sandwiched and ground between the grinding wheel and the adjusting wheel while being rotated and supported by the adjusting wheel and the blade, the roundness of the outer peripheral surface can be increased. Furthermore, since grinding is performed in a state where the rotation centers at both ends of the workpiece are supported coaxially, a single rotation center passes through the entire length of the workpiece. Thereby, the coaxiality with respect to the shaft center can be increased. Moreover, since the workpiece | work according to the axial direction length of an adjustment wheel and a grinding wheel can be processed, a long product can be manufactured.
 本発明によれば、長尺で且つ全長に亘って軸心に対する同軸度が高く、さらに外周面の真円度の高い円柱状部材を製造することができる。 According to the present invention, it is possible to manufacture a cylindrical member that is long and has a high degree of coaxiality with respect to the axial center over the entire length and a high roundness of the outer peripheral surface.
本発明の実施形態に係る研削盤を示した概略側面図である。It is the schematic side view which showed the grinding machine which concerns on embodiment of this invention. (a)は本発明の実施形態に係る研削盤を示した概略平面図、(b)は部分拡大図である。(A) is the schematic plan view which showed the grinding machine which concerns on embodiment of this invention, (b) is the elements on larger scale. 本発明の実施形態に係る研削盤のワーク、調整車、ブレード、研削砥石および支持装置の位置関係を示した斜視図であって、It is a perspective view showing the positional relationship of the workpiece of the grinding machine, the adjustment wheel, the blade, the grinding wheel and the support device of the embodiment of the present invention, (a)は本発明の実施形態に係る研削盤を用いて研削加工中のワーク、調整車、ブレードおよび研削砥石の位置関係を示した概略断面図の研削初期状態を示した図、(b)は研削終期状態を示した図である。(A) The figure which showed the grinding initial state of the schematic sectional drawing which showed the positional relationship of the workpiece | work which is grinding using the grinder which concerns on embodiment of this invention, an adjustment wheel, a blade, and a grinding wheel, (b) FIG. 4 is a diagram showing a final grinding state.
 本発明の実施形態に係る研削盤および研削方法について、添付図面を参照しながら詳細に説明する。まず、かかる研削盤1の構成について説明する。 DETAILED DESCRIPTION A grinding machine and a grinding method according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings. First, the configuration of the grinding machine 1 will be described.
 図1乃至図3に示すように、研削盤1は、調整車10とブレード20と研削砥石30と支持装置40とを備えている。本実施形態では、ワーク2を支持する支持装置40は固定されていて、ワーク2は同一軸心位置で回転する。調整車10とブレード20と研削砥石30は、それぞれがワーク2に対して近接離反するように移動する。 As shown in FIGS. 1 to 3, the grinding machine 1 includes an adjusting wheel 10, a blade 20, a grinding wheel 30, and a support device 40. In the present embodiment, the support device 40 that supports the workpiece 2 is fixed, and the workpiece 2 rotates at the same axial position. The adjusting wheel 10, the blade 20, and the grinding wheel 30 move so as to approach and separate from the workpiece 2.
 調整車10は、円柱形状を呈しており、回転軸11が水平方向に延在するように配置されている。調整車10は、ベッド3上に設けられた調整車フレーム12に回転可能に支持されている。回転軸11には、調整車10を回転させるためのモータ15(図2参照)が、ベルト16(図2参照)などの回転力伝達手段を介して連結されている。調整車フレーム12には、調整車フレーム12を前後進させる(ワーク2の回転中心に近接離反させる)ための調整車移動手段14が設けられている。調整車移動手段14は、調整車フレーム12を前後進させることで調整車10を移動させる。 The adjusting wheel 10 has a cylindrical shape and is arranged so that the rotating shaft 11 extends in the horizontal direction. The adjusting wheel 10 is rotatably supported by an adjusting wheel frame 12 provided on the bed 3. A motor 15 (see FIG. 2) for rotating the adjustment wheel 10 is connected to the rotating shaft 11 via a rotational force transmitting means such as a belt 16 (see FIG. 2). The adjusting wheel frame 12 is provided with adjusting wheel moving means 14 for moving the adjusting wheel frame 12 forward and backward (to approach and move away from the rotation center of the work 2). The adjustment vehicle moving means 14 moves the adjustment vehicle 10 by moving the adjustment vehicle frame 12 forward and backward.
 調整車フレーム12は、ベッド3上に配設されたスライド台4上に、静圧ガイド(図示せず)を備えた静圧案内機構13(図1参照)を介して設置されている。静圧ガイドは、調整車10の回転軸11に直交する水平方向に延在していて、調整車フレーム12は、ワーク2および研削砥石30に対して近接離反できるように前後進可能になっている。調整車移動手段14は、調整車フレーム12を移動させる駆動手段と、移動をガイドするガイド手段とを備えている。本実施形態では、静圧案内機構13がガイド手段を構成している。ガイド手段は静圧案内機構13に限定されるものではなく、リンク機構など他の構成のものであってもよい。調整車移動手段14の駆動手段は、調整車10を静圧ガイドに沿わせて移動させる。駆動手段は、たとえば、送りモータとボールネジ(図示せず)とを備えており、送りモータでボールネジを回転させることで、調整車フレーム12を移動させる。調整車10の移動量は、トルク制御にて管理される。なお、調整車移動手段14の移動機構は、前記構成に限定されるものではなく、シリンダ、バネやリニアモータなど他の移動機構であってもよい。 The adjustment vehicle frame 12 is installed on the slide table 4 disposed on the bed 3 via a static pressure guide mechanism 13 (see FIG. 1) having a static pressure guide (not shown). The static pressure guide extends in a horizontal direction orthogonal to the rotating shaft 11 of the adjustment wheel 10, and the adjustment wheel frame 12 can move forward and backward so that it can approach and separate from the workpiece 2 and the grinding wheel 30. Yes. The adjustment vehicle moving unit 14 includes a drive unit that moves the adjustment vehicle frame 12 and a guide unit that guides the movement. In the present embodiment, the static pressure guide mechanism 13 constitutes a guide means. The guide means is not limited to the static pressure guide mechanism 13 and may be of other configuration such as a link mechanism. The drive means of the adjustment wheel moving means 14 moves the adjustment wheel 10 along the static pressure guide. The drive means includes, for example, a feed motor and a ball screw (not shown), and moves the adjustment vehicle frame 12 by rotating the ball screw with the feed motor. The amount of movement of the adjustment vehicle 10 is managed by torque control. In addition, the moving mechanism of the adjustment vehicle moving means 14 is not limited to the said structure, Other movement mechanisms, such as a cylinder, a spring, and a linear motor, may be sufficient.
 研削砥石30は、円柱形状を呈しており、調整車10の側方に配置されている。研削砥石30は、研削砥石30の回転軸31が調整車10の回転軸11と平行になるように配置されている。研削砥石30の回転軸31の中心高さ位置と調整車10の回転軸11の中心高さ位置は同じである。研削砥石30は、ベッド3上に設けられた研削砥石フレーム32に回転可能に支持されている。回転軸31には、研削砥石30を回転させるための砥石モータ35(図2参照)が、ベルト36(図2参照)などの回転力伝達手段を介して連結されている。研削砥石フレーム32には、研削砥石フレーム32を前後進させる(ワーク2の回転中心に近接離反させる)ための研削砥石移動手段34が設けられている。研削砥石移動手段34は、研削砥石フレーム32を前後進させることで研削砥石30を移動させる。 The grinding wheel 30 has a cylindrical shape and is disposed on the side of the adjustment wheel 10. The grinding wheel 30 is arranged so that the rotation shaft 31 of the grinding wheel 30 is parallel to the rotation shaft 11 of the adjustment wheel 10. The center height position of the rotating shaft 31 of the grinding wheel 30 is the same as the center height position of the rotating shaft 11 of the adjusting wheel 10. The grinding wheel 30 is rotatably supported by a grinding wheel frame 32 provided on the bed 3. A grindstone motor 35 (see FIG. 2) for rotating the grinding grindstone 30 is connected to the rotating shaft 31 via a rotational force transmitting means such as a belt 36 (see FIG. 2). The grinding wheel frame 32 is provided with a grinding wheel moving means 34 for moving the grinding wheel frame 32 forward and backward (to move closer to and away from the rotation center of the workpiece 2). The grinding wheel moving means 34 moves the grinding wheel 30 by moving the grinding wheel frame 32 back and forth.
 研削砥石フレーム32は、ベッド3上に配設されたスライド台4上に、リニアガイド(図示せず)を備えたリニアガイド機構33を介して設置されている。リニアガイドは、調整車10の回転軸11に直交する水平方向に延在していて、研削砥石フレーム32は、ワーク2および研削砥石30に対して近接離反できるように前後進可能になっている。研削砥石移動手段34は、研削砥石フレーム32を移動させる駆動手段と、移動をガイドするガイド手段とを備えている。本実施形態では、リニアガイド機構33がガイド手段を構成している。ガイド手段はリニアガイド機構33に限定されるものではなく、リンク機構など他の構成のものであってもよい。研削砥石移動手段34の駆動手段は、たとえば、送りモータとボールネジとを備えており、送りモータでボールネジを回転させることで、研削砥石フレーム32を移動させる。研削砥石30の移動量は、トルク制御にて管理される。なお、研削砥石移動手段34の移動機構は、前記構成に限定されるものではなく、シリンダ、バネやリニアモータなど他の移動機構であってもよい。 The grinding wheel frame 32 is installed on the slide table 4 disposed on the bed 3 via a linear guide mechanism 33 having a linear guide (not shown). The linear guide extends in a horizontal direction perpendicular to the rotating shaft 11 of the adjusting wheel 10, and the grinding wheel frame 32 can be moved forward and backward so as to be able to approach and separate from the workpiece 2 and the grinding wheel 30. . The grinding wheel moving means 34 includes driving means for moving the grinding wheel frame 32 and guide means for guiding the movement. In the present embodiment, the linear guide mechanism 33 constitutes a guide means. The guide means is not limited to the linear guide mechanism 33, and may have other configurations such as a link mechanism. The driving means of the grinding wheel moving means 34 includes, for example, a feed motor and a ball screw, and the grinding wheel frame 32 is moved by rotating the ball screw with the feed motor. The amount of movement of the grinding wheel 30 is managed by torque control. Note that the moving mechanism of the grinding wheel moving means 34 is not limited to the above-described configuration, and may be another moving mechanism such as a cylinder, a spring, or a linear motor.
 ブレード20は、ワーク2を下側から支持する。調整車10と研削砥石30間のワーク2の配置スペースの下方に配置されている。ブレード20の上面は、研削砥石30側が高くなるように傾斜している。ブレード20は、ベッド3上に設けられたブレードフレーム21に昇降可能に固定されている。ブレードフレーム21には、ブレード20を昇降させるためのブレード移動手段23が設けられている。ブレード移動手段23は、たとえば、油圧シリンダを備えており、油圧シリンダの伸縮によってブレード20を移動させる。ブレード20の移動量は、NCトルク制御にて管理される。 The blade 20 supports the workpiece 2 from below. It arrange | positions under the arrangement | positioning space of the workpiece | work 2 between the adjustment wheel 10 and the grinding wheel 30. FIG. The upper surface of the blade 20 is inclined so that the grinding wheel 30 side becomes higher. The blade 20 is fixed to a blade frame 21 provided on the bed 3 so as to be movable up and down. The blade frame 21 is provided with blade moving means 23 for moving the blade 20 up and down. The blade moving means 23 includes, for example, a hydraulic cylinder, and moves the blade 20 by expansion and contraction of the hydraulic cylinder. The amount of movement of the blade 20 is managed by NC torque control.
 前記したように、調整車10とブレード20と研削砥石30は、一般的な芯無し研削盤と同様の配置関係となっている。本実施形態では、調整車10の他にブレード20と研削砥石30も移動可能となっている点で、一般的な芯無し研削盤と異なる。また、一般的な芯無し研削盤においてはワークを支持しないところ、本実施形態ではワーク2の軸方向両端部を回転可能に支持する支持装置40を設けたことを特徴とする。さらに、一般的な芯無し研削盤においては研削中に移動するのは、調整車とワークであるところ、本実施形態では、ワーク2は固定されており、調整車10とブレード20と研削砥石30とがワーク2に対して移動する。 As described above, the adjusting wheel 10, the blade 20, and the grinding wheel 30 have the same arrangement relationship as that of a general centerless grinding machine. In this embodiment, the blade 20 and the grinding wheel 30 in addition to the adjusting wheel 10 can be moved, which is different from a general centerless grinding machine. In addition, a general centerless grinding machine does not support a workpiece. In this embodiment, however, a support device 40 that rotatably supports both axial ends of the workpiece 2 is provided. Further, in a general centerless grinder, the adjustment wheel and the workpiece move during grinding. In this embodiment, the workpiece 2 is fixed, and the adjustment wheel 10, the blade 20, and the grinding wheel 30. Move relative to the workpiece 2.
 図2および図3に示すように、支持装置40は、ワーク2の両端の回転中心を同軸状態で支持する一対の支持部材41,41を有している。支持部材41は、先端の中心が尖った円錐形状を呈している。支持部材41の円錐の先端部は、ワーク2の端部に形成された凹部2aに挿入される。ワーク2の凹部2aは、断面円形を呈しており、円の中心は、ワーク2の軸心と一致している。凹部2aの開口周縁部2bは、円錐の外周面42(図2の(b)参照)に当接しており、ワーク2の加工時には、円錐の外周面42に対して摺接する。 2 and 3, the support device 40 has a pair of support members 41 and 41 that support the rotation centers at both ends of the work 2 in a coaxial state. The support member 41 has a conical shape with a pointed center. The tip of the cone of the support member 41 is inserted into the recess 2 a formed at the end of the work 2. The concave portion 2 a of the workpiece 2 has a circular cross section, and the center of the circle coincides with the axis of the workpiece 2. The opening peripheral edge 2b of the recess 2a is in contact with a conical outer peripheral surface 42 (see FIG. 2B), and is in sliding contact with the conical outer peripheral surface 42 when the workpiece 2 is processed.
 一対の支持部材41,41は、それぞれの軸心(円錐の中心)位置が一致するように配置されている。支持部材41は、ベース部43の両端部に立設された一対の支持柱44,44にそれぞれ固定されている。ベース部43は、ワーク2の軸長方向に沿って延在し、ベッド3上に敷設されている。一対の支持柱44,44は、ベース部の両端にそれぞれ固定されて、互いに対向している。支持柱44,44の互いに対向する面に支持部材41が固定されている。一方の支持柱44は、ワーク2の軸長方向に沿って移動可能に立設されている。他方の支持柱44は、移動不能に立設されている。ワーク2を支持部材41,41間に装着する際には、一方の支持部材41を他方の支持部材41から離反させて、その間にワーク2をセットし、一方の支持部材41を元の位置に戻す。これによって、支持部材41の円錐の先端部が、ワーク2の凹部2a内に挿入される。このとき、凹部2aの開口周縁部2bは、円錐の外周面42に当接するので、ワーク2の軸心位置と支持部材41,41の軸心位置とが揃う。 The pair of support members 41 and 41 are arranged so that their axial centers (cone centers) coincide with each other. The support member 41 is fixed to a pair of support pillars 44, 44 erected on both ends of the base portion 43. The base portion 43 extends along the axial length direction of the workpiece 2 and is laid on the bed 3. The pair of support pillars 44 and 44 are fixed to both ends of the base portion and face each other. A support member 41 is fixed to the surfaces of the support columns 44, 44 facing each other. One support column 44 is erected so as to be movable along the axial length direction of the workpiece 2. The other support column 44 is erected so as not to move. When the work 2 is mounted between the support members 41, 41, one support member 41 is moved away from the other support member 41, the work 2 is set therebetween, and the one support member 41 is returned to its original position. return. As a result, the tip of the cone of the support member 41 is inserted into the recess 2 a of the workpiece 2. At this time, since the opening peripheral edge 2b of the recess 2a abuts on the outer circumferential surface 42 of the cone, the axial position of the workpiece 2 and the axial positions of the support members 41 and 41 are aligned.
 研削盤1は、調整車10、ブレード20、研削砥石30および支持部材41,41を相対的に移動させる同期機構をさらに備えている。本実施形態では、同期機構は、調整車10、ブレード20および研削砥石30を移動させる。同期機構は、調整車移動手段14とブレード移動手段23と研削砥石移動手段34と、これら移動手段14,23,34に電気的に接続された制御手段(図示せず)とを備えて構成されている。 The grinding machine 1 further includes a synchronization mechanism that relatively moves the adjustment wheel 10, the blade 20, the grinding wheel 30, and the support members 41 and 41. In the present embodiment, the synchronization mechanism moves the adjustment wheel 10, the blade 20, and the grinding wheel 30. The synchronizing mechanism includes an adjustment wheel moving means 14, a blade moving means 23, a grinding wheel moving means 34, and a control means (not shown) electrically connected to these moving means 14, 23, 34. ing.
 図4に示すように、支持部材41は固定されていて、研削が進むにつれて、調整車10、ブレード20および研削砥石30がワーク2の回転中心に向かって移動する。同期機構は、調整車10とワーク2の接点からワーク2の回転中心Pまでの距離(第一径寸法)L1と、ブレード20とワーク2の接点からワーク2の回転中心Pまでの距離(第二径寸法)L2と、研削砥石30とワーク2の接点からワークの回転中心Pまでの距離(第三径寸法)L3と、が同一になるように各部を移動させる。なお、調整車10の周速は、研削砥石30の周速よりも遅く設定されている。 As shown in FIG. 4, the support member 41 is fixed, and the adjustment wheel 10, the blade 20, and the grinding wheel 30 move toward the rotation center of the workpiece 2 as the grinding progresses. The synchronization mechanism includes a distance (first diameter dimension) L1 from the contact point between the adjustment wheel 10 and the workpiece 2 to the rotation center P of the workpiece 2, and a distance (first dimension) from the contact point between the blade 20 and the workpiece 2 to the rotation center P of the workpiece 2. Each part is moved so that the (diameter dimension) L2 and the distance (third diameter dimension) L3 from the contact point between the grinding wheel 30 and the workpiece 2 to the rotation center P of the workpiece are the same. The peripheral speed of the adjusting wheel 10 is set slower than the peripheral speed of the grinding wheel 30.
 制御装置は、調整車移動手段14の送りモータへ送る電流を一定にすることで、調整車10に所定の一定押圧力を付与して調整車10をワーク2側に移動させる。また、制御装置は、ブレード移動手段23の油圧シリンダの伸縮トルクを一定にすることで、ブレード20に所定の一定押圧力を付与してブレード20をワーク2側に移動させる。なお、調整車10およびブレード20の押圧力の制御は、前記方法に限定されるものではなく、調整車10とブレード20の押圧力を検出する押圧力検出装置を設けておき、この検出装置で押圧力を検出しながら、各押圧力を一定に保つように出力を調整するようにしてもよい。 所定の各押圧力は、調整車10およびブレード20がワーク2をバランス良く押えて研削できる数値である。 The control device applies a predetermined constant pressing force to the adjustment vehicle 10 to move the adjustment vehicle 10 toward the workpiece 2 by making the current sent to the feed motor of the adjustment vehicle moving means 14 constant. Further, the control device applies a predetermined constant pressing force to the blade 20 to move the blade 20 toward the workpiece 2 by making the expansion / contraction torque of the hydraulic cylinder of the blade moving means 23 constant. The control of the pressing force of the adjusting wheel 10 and the blade 20 is not limited to the above method, and a pressing force detecting device for detecting the pressing force of the adjusting wheel 10 and the blade 20 is provided. While detecting the pressing force, the output may be adjusted so as to keep each pressing force constant. Each predetermined pressing force is a numerical value that allows the adjusting wheel 10 and the blade 20 to grind while pressing the work 2 in a well-balanced manner.
 なお、研削砥石30は、ワーク2の加工寸法に合わせて研削量分送る(移動する)。これによって、研削砥石30がワーク2を所望の厚さ分研削するようになっている。つまり、かかる研削盤1を用いて研削を行うに際しては、ワーク2は、ブレード20で下側から回転支持されつつ調整車10で押圧されて回転される。このとき、ワーク2は両端の回転中心が支持部材41,41にて支持されて軸心位置が固定されている。この状態で、研削砥石30を加工寸法に合わせて研削量分送ると、ワーク2が研削されて縮径する。これに応じて調整車10とブレード20が軸心側に移動する。このとき、調整車10とブレード20は、それぞれ所定の押圧力で、ワーク2に押し付けられている。このように、研削砥石30を送ってワーク2を研削しながら、所定の押圧力で調整車10およびブレード20がワーク2を回転支持することで、ワーク2の第一乃至第三径寸法L1,L2,L3(図4参照)が同一になる。図4の(b)に示すように、研削が進むに応じて、第一乃至第三径寸法L1,L2,L3は、それぞれ同じ長さを保ち合いながら徐々に小さくなっていく。図4の(a)と(b)において、ワーク2の回転中心Pは固定されて同じ位置である。 The grinding wheel 30 is fed (moved) by the grinding amount in accordance with the processing dimensions of the workpiece 2. Thereby, the grinding wheel 30 grinds the workpiece 2 by a desired thickness. That is, when grinding is performed using the grinding machine 1, the workpiece 2 is pressed and rotated by the adjusting wheel 10 while being rotatably supported by the blade 20 from below. At this time, the rotation center of both ends of the work 2 is supported by the support members 41 and 41, and the axial center position is fixed. In this state, when the grinding wheel 30 is fed by the grinding amount in accordance with the processing dimension, the workpiece 2 is ground and reduced in diameter. In response to this, the adjusting wheel 10 and the blade 20 move to the axial center side. At this time, the adjusting wheel 10 and the blade 20 are pressed against the workpiece 2 with a predetermined pressing force, respectively. In this way, the grinding wheel 30 is fed to grind the workpiece 2 while the adjusting wheel 10 and the blade 20 rotate and support the workpiece 2 with a predetermined pressing force, so that the first to third diameter dimensions L1, L1 of the workpiece 2 are obtained. L2 and L3 (see FIG. 4) are the same. As shown in FIG. 4B, as the grinding progresses, the first to third diameter dimensions L1, L2, and L3 gradually decrease while maintaining the same length. 4A and 4B, the rotation center P of the workpiece 2 is fixed and at the same position.
 以上のような構成の研削盤1を用いて研削を行うと、支持部材41,41によってワーク2の両端の回転中心を同軸状態で回転可能に支持するとともに、調整車10とブレード20とでワーク2を回転支持しながら、研削砥石30と調整車10とでワーク2を挟み込んで研削するようになる。本実施形態では、ワーク2を支持する支持装置40は固定されていて、ワーク2は同一軸心位置で回転する。調整車10とブレード20と研削砥石30は、ワーク2の研削に応じて、それぞれがワーク2の回転中心に近づくように移動する。 When grinding is performed using the grinding machine 1 having the above-described configuration, the rotation centers of both ends of the workpiece 2 are supported by the support members 41 and 41 so as to be rotatable coaxially, and the workpiece is adjusted by the adjusting wheel 10 and the blade 20. While rotating 2, the workpiece 2 is sandwiched between the grinding wheel 30 and the adjustment wheel 10 for grinding. In the present embodiment, the support device 40 that supports the workpiece 2 is fixed, and the workpiece 2 rotates at the same axial position. The adjusting wheel 10, the blade 20, and the grinding wheel 30 move so as to approach the rotation center of the workpiece 2 in accordance with the grinding of the workpiece 2.
 このような研削盤1および研削方法によれば、ワーク2は、調整車10とブレード20とで回転支持されつつ、研削砥石30と調整車10とで挟み込まれて研削されるので外周面の真円度を高くできる。また、調整車10と研削砥石30の軸方向長さに応じたワーク2を加工できるので、長尺の製品を製造することができる。さらに、調整車10、ブレード20および研削砥石30がワーク2をバランス良く押えているので、ワーク2に余計な曲げ応力が作用せず、歪みの発生を防止できる。 According to the grinding machine 1 and the grinding method, the workpiece 2 is sandwiched between the grinding wheel 30 and the adjusting wheel 10 and ground while being rotated and supported by the adjusting wheel 10 and the blade 20. The circularity can be increased. Moreover, since the workpiece | work 2 according to the axial direction length of the adjustment wheel 10 and the grinding wheel 30 can be processed, a long product can be manufactured. Furthermore, since the adjusting wheel 10, the blade 20, and the grinding wheel 30 press the workpiece 2 in a well-balanced manner, excessive bending stress does not act on the workpiece 2, and the occurrence of distortion can be prevented.
 さらに、支持部材41,41でワーク2の両端の回転中心を同軸状態で支持した状態で研削を行うので、ワーク2の全長に亘って一本の回転中心が通ることになる。これによって、ワーク2の軸心に対する同軸度を高くできる。支持装置40はワーク2を回転させる必要はないので、一対の支持部材41,41を高い同軸度で容易に配列することができる。 Furthermore, since the grinding is performed with the support members 41 and 41 supporting the rotational centers at both ends of the workpiece 2 in a coaxial state, one rotational center passes through the entire length of the workpiece 2. Thereby, the coaxiality with respect to the axial center of the workpiece 2 can be increased. Since the support device 40 does not need to rotate the workpiece 2, the pair of support members 41 and 41 can be easily arranged with high coaxiality.
 前記実施形態では、研削砥石30をワーク2の研削量に応じて適宜送ってワーク2を研削するとともに、調整車10を移動させる押圧力と、ブレード20を移動させる押圧力とをそれぞれ一定の所定値とするように制御することで、調整車10、ブレード20および研削砥石30と、ワーク2の回転中心との距離L1,L2,L3を同一にしたが、調整車10、ブレード20および研削砥石30の移動の制御方法は本実施形態に限定されるものではない。 In the above-described embodiment, the grinding wheel 30 is appropriately sent according to the grinding amount of the workpiece 2 to grind the workpiece 2, and the pressing force for moving the adjustment wheel 10 and the pressing force for moving the blade 20 are fixed to each other. The distances L1, L2, and L3 between the adjusting wheel 10, the blade 20, and the grinding wheel 30 and the rotation center of the workpiece 2 are made the same by controlling the values to be the same values. The method of controlling the movement of 30 is not limited to this embodiment.
 他の実施形態として、ワーク2の外径を計測し、その計測値に応じて、調整車10、ブレード20および研削砥石30の移動量を距離で指定し同期移動させることができる。この場合、同期機構として、ワーク2の外径を計測する計測装置がさらに設けられる。計測装置は、回転するワーク2の外周面を挟んで外径を計測可能な定寸ゲージが用いられる。定寸ゲージは、ワーク2の両端部に配置される。計測装置によって、研削量(長さ)が計測される。制御装置でその研削量に基づいて、調整車10、ブレード20および研削砥石30の移動距離が算出される。調整車10(または研削砥石30)のワーク2との接点と回転中心Pとを結ぶ直線は、調整車10(または研削砥石30)の移動方向(水平方向)に沿っているので、調整車10および研削砥石30の移動距離は、研削量と同じ(最終的な研削量はワーク2の加工寸法から算出される)である。ブレード20のワーク2との接点と回転中心Pとを結ぶ直線は、ブレード20の移動方向(上下方向)に対して傾斜しているので、ブレード20の移動距離は、研削量と傾斜角度から算出される。 As another embodiment, the outer diameter of the workpiece 2 can be measured, and the movement amounts of the adjusting wheel 10, the blade 20, and the grinding wheel 30 can be designated by distances and moved synchronously according to the measured values. In this case, a measuring device for measuring the outer diameter of the workpiece 2 is further provided as a synchronization mechanism. As the measuring device, a sizing gauge capable of measuring the outer diameter across the outer peripheral surface of the rotating workpiece 2 is used. The sizing gauge is disposed at both ends of the work 2. The grinding amount (length) is measured by the measuring device. Based on the amount of grinding by the control device, the moving distances of the adjustment wheel 10, the blade 20, and the grinding wheel 30 are calculated. Since the straight line connecting the contact point of the adjusting wheel 10 (or grinding wheel 30) with the work 2 and the rotation center P is along the moving direction (horizontal direction) of the adjusting wheel 10 (or grinding wheel 30), the adjusting wheel 10 The moving distance of the grinding wheel 30 is the same as the grinding amount (the final grinding amount is calculated from the processing dimension of the workpiece 2). Since the straight line connecting the contact point of the blade 20 with the work 2 and the rotation center P is inclined with respect to the moving direction (vertical direction) of the blade 20, the moving distance of the blade 20 is calculated from the grinding amount and the inclination angle. Is done.
 このような制御方法によっても、研削が進むに応じて、第一乃至第三径寸法L1,L2,L3は、それぞれ同じ長さを保ち合いながら徐々に小さくなっていくので、前記実施形態と同様の作用効果を得ることができる。 Even with such a control method, as the grinding progresses, the first to third diameter dimensions L1, L2, and L3 are gradually reduced while maintaining the same length. An effect can be obtained.
 また、前記実施の形態では、調整車10、ブレード20および研削砥石30の移動を同期させるために、ワーク2の外径寸法を計測し、調整車10、ブレード20および研削砥石30のそれに応じた距離を移動させているが、これに限定されるものではない。定寸ゲージに代えて、移動量検知手段(図示せず)を設けてもよい。この場合、調整車10の移動量を検知し、調整車10の移動距離に応じて、ブレード20と研削砥石30の移動距離を算出して、調整車10、ブレード20および研削砥石30の移動を同期させる。移動量検知手段は、位置センサからなり、調整車10の位置を検知する。移動量検知手段は、制御手段に電気的に接続されている。なお、移動量検知手段で、研削砥石30の移動量を検知してもよい。この場合、研削砥石30の移動量を検知し、研削砥石30の移動距離に応じて、調整車10とブレード20の移動距離を算出して、調整車10、ブレード20および研削砥石30の移動を同期させる。 Moreover, in the said embodiment, in order to synchronize the movement of the adjustment wheel 10, the blade 20 and the grinding wheel 30, the outer diameter dimension of the work 2 is measured, and the adjustment wheel 10, the blade 20 and the grinding wheel 30 corresponding to it. Although the distance is moved, it is not limited to this. Instead of the fixed gauge, a movement amount detecting means (not shown) may be provided. In this case, the moving amount of the adjusting wheel 10 is detected, the moving distance of the blade 20 and the grinding wheel 30 is calculated according to the moving distance of the adjusting wheel 10, and the moving of the adjusting wheel 10, the blade 20 and the grinding wheel 30 is performed. Synchronize. The movement amount detection means includes a position sensor and detects the position of the adjustment vehicle 10. The movement amount detection means is electrically connected to the control means. Note that the movement amount of the grinding wheel 30 may be detected by the movement amount detection means. In this case, the movement amount of the grinding wheel 30 is detected, the movement distance of the adjustment wheel 10 and the blade 20 is calculated according to the movement distance of the grinding wheel 30, and the movement of the adjustment wheel 10, the blade 20 and the grinding wheel 30 is moved. Synchronize.
 以上、本発明を実施するための形態について説明したが、本発明は前記実施の形態に限定されず、本発明の趣旨を逸脱しない範囲で適宜設計変更が可能である。前記実施形態では、調整車10、ブレード20、研削砥石30および支持部材41を相対的に移動させるに際して、支持部材41を固定して、調整車10、ブレード20および研削砥石30を移動させているが、この組合せに限定されるものではない。支持部材41を移動させるようにすれば、種々の組合せが考えられる。以下に組合せを例示する。支持部材と研削砥石を同期移動可能とし、調整車とブレードを固定とする(パターン1)。支持部材と調整車を同期移動可能とし、研削砥石とブレードを固定とする(パターン2)。支持部材と研削砥石と調整車を同期移動可能とし、ブレードを固定とする(パターン3)。支持部材と研削砥石とブレードを同期移動可能とし、調整車を固定とする(パターン4)。支持部材と調整車とブレードを同期移動可能とし、研削砥石を固定とする(パターン5)。なお、支持部材を移動するに際しては、一対の支持部材の軸芯がずれないように、支持部材同士を一体化した状態で移動させるのが好ましい。 As mentioned above, although the form for implementing this invention was demonstrated, this invention is not limited to the said embodiment, A design change is possible suitably in the range which does not deviate from the meaning of this invention. In the embodiment, when the adjustment wheel 10, the blade 20, the grinding wheel 30 and the support member 41 are relatively moved, the support member 41 is fixed and the adjustment wheel 10, the blade 20 and the grinding wheel 30 are moved. However, it is not limited to this combination. If the support member 41 is moved, various combinations can be considered. Examples of combinations are given below. The support member and the grinding wheel can be moved synchronously, and the adjusting wheel and the blade are fixed (pattern 1). The support member and the adjustment wheel can be moved synchronously, and the grinding wheel and the blade are fixed (pattern 2). The support member, the grinding wheel, and the adjustment wheel can be moved synchronously, and the blade is fixed (pattern 3). The support member, the grinding wheel, and the blade can be moved synchronously, and the adjustment wheel is fixed (pattern 4). The support member, the adjusting wheel, and the blade can be moved synchronously, and the grinding wheel is fixed (pattern 5). In addition, when moving a support member, it is preferable to move a support member in the integrated state so that the axial center of a pair of support member may not shift | deviate.
 1   研削盤
 2   ワーク
 10  調整車
 14  調整車移動手段
 20  ブレード
 23  ブレード移動手段
 30  研削砥石
 34  研削砥石移動手段
 40  支持装置
 41  支持部材
DESCRIPTION OF SYMBOLS 1 Grinding machine 2 Workpiece 10 Adjusting wheel 14 Adjusting wheel moving means 20 Blade 23 Blade moving means 30 Grinding wheel 34 Grinding wheel moving means 40 Support device 41 Support member

Claims (5)

  1.  調整車とブレードと円筒状の研削砥石とを備え、
     前記調整車と前記ブレードとで円柱状のワークを回転支持しながら、前記研削砥石と前記調整車とで前記ワークを挟み込んで研削する研削盤であって、
     前記ワークの両端部を回転可能に支持する支持装置をさらに備え、
     前記支持装置は、前記ワークの両端の回転中心を同軸状態で支持する一対の支持部材を有している
     ことを特徴とする研削盤。
    It is equipped with an adjustment wheel, a blade, and a cylindrical grinding wheel.
    A grinding machine that sandwiches and grinds the workpiece between the grinding wheel and the adjustment wheel while rotatably supporting a cylindrical workpiece with the adjustment wheel and the blade,
    A support device that rotatably supports both ends of the workpiece;
    The said support apparatus has a pair of support member which supports the rotation center of the both ends of the said workpiece | work in a coaxial state. The grinding machine characterized by the above-mentioned.
  2.  研削時に、前記調整車と前記ワークの接点から前記ワークの回転中心までの距離と、前記ブレードと前記ワークの接点から前記ワークの回転中心までの距離と、前記研削砥石と前記ワークの接点から前記ワークの回転中心までの距離とが同一になるように、前記調整車、前記ブレード、前記研削砥石および前記支持部材を相対的に移動させる同期機構をさらに備えた
     ことを特徴とする請求項1に記載の研削盤。
    During grinding, the distance from the contact point between the adjustment wheel and the workpiece to the rotation center of the workpiece, the distance from the contact point between the blade and the workpiece to the rotation center of the workpiece, the contact point between the grinding wheel and the workpiece from the contact point The synchronization mechanism that relatively moves the adjusting wheel, the blade, the grinding wheel, and the support member so that the distance to the rotation center of the workpiece is the same is further provided. The grinding machine described.
  3.  前記支持部材の軸心位置は固定されており、
     前記同期機構は、前記調整車に所定の押圧力を付与して前記調整車を前記ワーク側に移動させる調整車移動手段と、前記ブレードに所定の押圧力を付与して前記ブレードを前記ワーク側に移動させるブレード移動手段と、前記研削砥石に所定の押圧力を付与して前記研削砥石を前記ワーク側に移動させる研削砥石移動手段とを備えている
     ことを特徴とする請求項2に記載の研削盤。
    The axial position of the support member is fixed,
    The synchronization mechanism includes an adjustment wheel moving unit that applies a predetermined pressing force to the adjustment wheel to move the adjustment wheel to the workpiece side, and a predetermined pressing force to the blade to move the blade to the workpiece side. The apparatus according to claim 2, further comprising: a blade moving unit that moves the grinding wheel and a grinding wheel moving unit that applies a predetermined pressing force to the grinding wheel and moves the grinding wheel to the workpiece side. Grinder.
  4.  前記支持部材の軸心位置は固定されており、
     前記同期機構は、前記ワークの外径を計測する計測装置を備えており、計測された前記ワークの外径に応じて、前記調整車および前記ブレードを同期移動させる
     ことを特徴とする請求項2に記載の研削盤。
    The axial position of the support member is fixed,
    The said synchronizing mechanism is provided with the measuring device which measures the outer diameter of the said workpiece | work, and moves the said adjustment wheel and the said blade synchronously according to the measured outer diameter of the said workpiece | work. The grinding machine described in 1.
  5.  円柱状のワークの両端の回転中心を同軸状態で回転可能に支持するとともに、
     調整車とブレードとで前記ワークを回転支持しながら、研削砥石と前記調整車とで前記ワークを挟み込んで研削する
     ことを特徴とする研削方法。
    While supporting the rotation center of both ends of the cylindrical workpiece so that it can rotate coaxially,
    A grinding method characterized in that the workpiece is sandwiched and ground between a grinding wheel and the adjusting wheel while the workpiece is rotated and supported by an adjusting wheel and a blade.
PCT/JP2016/073450 2015-08-18 2016-08-09 Grinder and grinding method WO2017030049A1 (en)

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CN113275961B (en) * 2021-07-22 2021-10-12 山东明博智能科技有限公司 Conveying metal roller surface treatment device of carton packaging machine

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