WO2017018580A1 - Embossing mold apparatus and method for preparing product by means of same - Google Patents

Embossing mold apparatus and method for preparing product by means of same Download PDF

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Publication number
WO2017018580A1
WO2017018580A1 PCT/KR2015/008750 KR2015008750W WO2017018580A1 WO 2017018580 A1 WO2017018580 A1 WO 2017018580A1 KR 2015008750 W KR2015008750 W KR 2015008750W WO 2017018580 A1 WO2017018580 A1 WO 2017018580A1
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WO
WIPO (PCT)
Prior art keywords
adhesive
release film
layer
chip
mold
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Application number
PCT/KR2015/008750
Other languages
French (fr)
Korean (ko)
Inventor
류기택
박형근
Original Assignee
(주)파인테크
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Publication date
Application filed by (주)파인테크 filed Critical (주)파인테크
Publication of WO2017018580A1 publication Critical patent/WO2017018580A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/40Cutting-out; Stamping-out using a press, e.g. of the ram type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/44Cutters therefor; Dies therefor

Definitions

  • the present invention relates to an embossed mold apparatus and a method for manufacturing a product using the same. More particularly, the embossed mold apparatus and a product using the embossed mold apparatus enable mass production of the product quickly and efficiently while eliminating defects by a simple configuration. It relates to a manufacturing method.
  • Such an embossed mold is a mold using a blade formed by embossing, and is typically produced by CNC precision machining after etching a thin steel sheet from 0.6mm to 3mm according to the shape.
  • Embossed molds are easy to mount, easy to use, can be applied to all presses, and are highly suitable for machining precision products.They do not have adhesive components attached to the punch and can remove chips at the same time. There are advantages.
  • Embossed molds have been applied to various fields such as flexible printed circuit boards, double-sided tapes, packing materials, insulators, precision processing materials, liquid crystal displays, and protective films due to the aforementioned advantages.
  • the embossed mold processes the workpiece into blades with a specific pattern, in which chips are cut by the blades, which remain in the workpiece or are attached to the blade.
  • the chip cut by the blade is manually removed by the operator, and this operation takes a considerable amount of time, and in the case of a small chip, the chip is not easily seen by the operator. Occurred.
  • these prior arts employ an operation mechanism that protrudes the pin to eject the chip and then sucks the discharged chip back into the air to remove the chip.
  • an operation mechanism can reduce the incidence of defective products.
  • the process delay according to the operation sequence is inevitable, and this process delay naturally has a problem that acts as a factor that lowers the yield.
  • a method using a method of removing chips, which are by-products of processing the workpiece is applied by using a separate member having an attachment ability such as a release tape.
  • the present invention has been invented to improve the above problems, to provide a relief mold apparatus and a method for manufacturing a product using the same to enable mass production of products quickly and efficiently while eliminating defects by a simple configuration will be.
  • the present invention provides an embossed mold apparatus and a method of manufacturing a product using the same to reduce the cost of the complex mold design cost and time, thereby simplifying the entire apparatus, thereby improving efficiency through cost reduction due to initial installation and construction. It is to provide.
  • the present invention is to form a hole by using a mold portion in the processed layer of the processed film comprising a release layer is formed on the bottom surface of the processing layer and the adhesive layer is adhered to the bottom surface of the processing layer.
  • Process forming an adhesive or a pressure-sensitive adhesive at a position corresponding to the hole to be formed in the processing layer, laminating the release film for chip removal with the processing layer, the release film for chip removal and the processing layer Including a process of separating from each other, the chip may provide a method for manufacturing a product using an embossed mold apparatus, characterized in that the chip is removed by the release film for chip removal.
  • the adhesive or the adhesive is characterized in that formed by printing on the release film for chip removal.
  • the adhesive or the pressure-sensitive adhesive is characterized in that it is formed by printing on the processed layer.
  • the adhesive or the pressure-sensitive adhesive is characterized in that printed on all or part of the position corresponding to the hole.
  • the adhesive or the adhesive is characterized in that hot air drying or UV curing.
  • the release film for chip removal and the processed layer are laminated.
  • the adhesive formed on the chip removing mold release film is UV cured after the chip removing mold release film and the processing layer are laminated.
  • the pressure-sensitive adhesive formed on the chip removing release film may be UV-cured before or after the chip removing release film and the processing layer are laminated.
  • the adhesive or the pressure-sensitive adhesive formed on the chip removing release film is hot-air dried before the chip removing release film and the processed layer are laminated.
  • the adhesiveness of the adhesive or the adhesiveness of the adhesive may be expressed by hot air drying or UV curing after the adhesive or the adhesive is formed on the release film for chip removal.
  • the process of forming the adhesive or the adhesive may be performed by printing the adhesive or the adhesive at a position corresponding to the hole on the release film for chip removal.
  • the process of forming the adhesive or pressure-sensitive adhesive is formed over the entire surface of the release film for chip removal, the adhesive or the pressure-sensitive adhesive formed on the remaining portion except for the portion where the hole is to be formed It is characterized by made by removing the adhesiveness or adhesion of.
  • the present invention is a mold portion including an embossed mold for forming a hole in the processed layer of the processed film comprising an adhesive layer is formed on the bottom surface of the processing layer and the bottom surface of the processing layer is adhered, and chip removal A printing portion for forming an adhesive or an adhesive at a position corresponding to the hole on a release film for a dragon, and a lamination portion for laminating the release film for chip removal on which the adhesive or the adhesive is formed with the processing layer;
  • the generated chip may be provided with an embossed mold apparatus, characterized in that the chip is removed by the adhesive or the adhesive formed on the release film for chip removal.
  • the present invention is to form a hole in the processing layer using a mold portion including an embossed mold, by removing a plurality of chips generated by the formation of the hole by the release film for chip removal given adhesive or tack, Since it is possible to produce a high-quality product without the occurrence of defects, it is possible to provide a reliable device to the producer and to deliver a reliable product to the consumer.
  • the present invention eliminates any complex driving mechanisms that cause unnecessary process delays, compared to most related prior arts including the applicant's prior applications, thereby enabling rapid and efficient mass production by reducing TAG time.
  • the present invention by preparing only the mold portion having a blade formed with a basic specific pattern, to significantly reduce the consumption and waste of time and cost due to the complex and huge mold design to provide a conventional embossed mold apparatus and system Can be.
  • the present invention in the manufacture of a flexible printed circuit board, double-sided tape, packing material, insulator, precision processing material, etc., as chips and fine powder generated due to the fine hole is scattered, adversely affecting the breathing in the workers in the workplace It will be able to prevent any problem that harms health in the long term.
  • the present invention immediately attaches and removes chips and fine powders generated by the hole processing of the mold part by using adhesiveness or adhesiveness imparted to the release film for chip removal, to prioritize the health of the worker and to create a pleasant working environment. It becomes possible.
  • FIG. 1 is a perspective view schematically showing that a hole is drilled and chips are generated by using an embossed mold apparatus according to an embodiment of the present invention.
  • Figure 2 is a conceptual diagram showing the overall structure of the embossed mold apparatus according to an embodiment of the present invention
  • FIG. 3 is an enlarged cross-sectional conceptual view of part A of FIG. 2;
  • Figure 4 is a perspective view showing a state in which the adhesive or the adhesive is printed on the release film or processed layer for chip removal by the printing unit of the embossed mold apparatus according to an embodiment of the present invention
  • FIG. 5 is an enlarged cross-sectional conceptual view of part B of FIG. 2;
  • FIG. 6 is a schematic enlarged cross-sectional view of part C of FIG.
  • FIG. 7 is a conceptual diagram showing the overall structure of an embossed mold apparatus according to a first modification of the present invention.
  • FIG. 8 is a conceptual diagram showing the overall structure of an embossed mold apparatus according to a second modification of the present invention.
  • FIG. 9 is a conceptual diagram showing the overall structure of an embossed mold apparatus according to a third modification of the present invention
  • FIG. 10 is a conceptual diagram schematically showing a process of removing the adhesive force or adhesive force by using a remover on the adhesive or adhesive formed on the release film for chip removal according to another embodiment of the present invention.
  • FIG. 1 is a perspective view schematically showing that a hole is drilled and chips are generated by using an embossed mold apparatus according to an embodiment of the present invention.
  • FIG. 1 (a) shows a state before a drilling operation
  • FIG. 1 (b) is a diagram showing a state after the drilling operation.
  • Figure 2 is a conceptual diagram showing the overall structure of the embossed mold apparatus according to an embodiment of the present invention.
  • FIG. 3 is an enlarged cross-sectional conceptual view of part A of FIG. 2, and FIG. 4 illustrates a state in which an adhesive or an adhesive is printed on a release film for chip removal by a printing unit of an embossed mold apparatus according to an exemplary embodiment of the present disclosure.
  • 5 is a perspective view of a portion B enlarged cross-sectional view of FIG. 2, and
  • FIG. 6 is a view illustrating a portion C enlarged cross-sectional view of FIG. 2.
  • a blade 22 having a specific pattern is formed to form a hole 11 having a specific shape only in the processing layer 10 of the processing film M supplied as a processing object. It can be seen that the structure including the mold portion 20.
  • the hole corresponding part 11 ′ at a position corresponding to the hole 11 to be formed on the processing layer 10 may be formed using the mold part illustrated in FIG. 2. 20 to form a hole 11 while generating the chip 12 as shown in FIG.
  • the processing film M includes a processing layer 10, an adhesive layer 72 formed on the bottom of the processing layer 10, and a release paper layer 70 to which the bottom of the processing layer 10 is adhered.
  • the chips 12 having a specific shape generated from each of the holes 11 of a specific shape are removed using the chip removal release film 30 supplied in a specific direction, the adhesive 31a or the adhesive 31b. May be applied to a method of printing on the processed layer 10.
  • the processing layer 10 from which the chips 12 are removed is produced in the form of a product P applicable to various fields.
  • Such products P may include, for example, flexible printed circuit boards, double-sided tapes, packing materials, insulators, precision processing materials, stickers, and the like.
  • the hole 11 is formed in the processing layer 10 which is the object to be processed using the mold part 20, and the plurality of chips 12 generated according to the formation of the hole 11 are adhesive or
  • the chip removal release film 30 provided with tackiness, it is possible to produce a high-quality product (P) without the occurrence of defects, it is possible to provide a reliable device to the producer and a reliable product to the consumer Guidance will be possible.
  • the present invention will be able to reduce the TAG time to achieve a rapid and efficient mass production by omitting a complex drive mechanism that causes unnecessary process delay compared to the prior art described above.
  • the present invention prepares only the mold part 20 having the blade 22 having a basic specific pattern, thereby providing a complex and huge mold design in order to provide a conventional embossed mold apparatus and system. The consumption and waste can be greatly reduced.
  • the present invention is adversely affected when breathing to the workers in the workplace due to the scattering of chips and fine powder generated by the minute hole processing in manufacturing such as a flexible printed circuit board, double-sided tape, packing material, insulator, precision processing material, etc. It will be able to prevent any problems that can affect the health and long-term health.
  • the present invention immediately removes the chips 12 and the fine powder generated by processing the holes 11 of the mold part 20 by using the adhesiveness or adhesiveness applied to the release film 30 for chip removal. By doing so, it is possible to create a pleasant work environment by giving priority to the health of the worker.
  • the mold includes the mold part 20, the print part 40, and the lamination part 60.
  • the mold part 20 includes an embossed mold 20 for forming a plurality of holes 11 in the processed layer 10 to be supplied as the object to be processed.
  • the mold part and the embossed mold have the same reference numeral '20'. 'Is used.
  • the printing part 40 is for printing the adhesive 31a or adhesive 31b including the position corresponding to each of the holes 11 on the chip
  • the printing unit 40 may be applied to a screen printing machine, an offset printing machine, a gravure printing machine, and the like.
  • the lamination part 60 is comprised of a pair of rollers as shown, and the above-mentioned release film 30 for chip removal printed with the adhesive 31a or the adhesive 31b together with the processing layer 10 as long as it was mentioned above.
  • tip removal mutually laminate.
  • the chips 12 generated from each of the holes 11 are completely removed using the adhesive 31a or the adhesive 31b applied to the release film 30 for chip removal supplied in a specific direction.
  • the mold unit 20 is lowered from the upper side of the lower fixed mold 20d and the lower fixed mold 20d supporting the processing layer 10 supplied in one direction, the upper blade 22 is provided on the lower surface A structure including the moving mold 20u can be applied.
  • the mold part 20 is not limited to the illustrated structure, and of course, the press mold as shown, as well as a rotary rotary die mold can also be applied.
  • the present invention is a so-called half-knife operation, that is, half cutting, applied to the production of a product such as a flexible printed circuit board, a double-sided tape, a packing material, an insulator, a precision processing material, a sticker, and the like as shown in FIGS. Therefore, it can be applied to the manufacturing process for forming the hole 11 in the processed layer (10).
  • the various kinds of products as described above, which are the objects of the vanishing work are formed on the release paper layer 70, that is, the adhesive layer 72 is formed on the bottom surface of the processing layer 10, and the mold part (only) is formed on the processing layer 10. Hole processing by the hole 11 is made 20.
  • the processed film M includes a release paper layer 70 having an adhesive layer 72 formed on a bottom surface of the processed layer 10 to which the bottom surface of the processed layer 10 is adhered. do.
  • the lamination unit 60 is laminated with the processing layer 10 transferred through the mold unit 20 and the release film 30 for chip removal transferred through the printing unit 40.
  • the printing unit 40 is as described above is provided so that the adhesive 31a or the adhesive 31b can be accurately and precisely applied to the position corresponding to the hole (11).
  • the direction in which the chip removing release film 30 is supplied is opposite to the direction in which the processing layer 10 passing through the mold part 20 is supplied.
  • the chip removing mold release film 30 passing through the printing part 40 and the processing layer 10 passing through the mold part 20 are laminated together by the lamination part 60, and the holes 11 of a specific pattern are laminated. Are formed only in the processing layer 10.
  • the release paper layer 70 is provided separately from the chip removing release film 30 to which the adhesive 31a or the adhesive 31b is applied and is integrally supplied with the processing layer 10.
  • the adhesive force of the adhesive 31a or the adhesive 31b will be described later, but when the release film 30 for chip removal and the processing layer 10 are laminated together by the lamination part 60 as shown in FIG. It is preferable that the adhesion force of the adhesive layer 72 is larger so that each of the chips 12 formed as the portion 20 can be detached from the adhesive layer 72 and attached to and removed from the release film 30 for chip removal.
  • the present invention together with the printing unit 40, at least one guide roller 80 for guiding the main doll film passed through the printing unit 40 toward the processing layer 10 side passing through the mold unit 20 It may be further provided.
  • the processing layer 10 and the chip release film 30 for passing through the mold part 20 are separated from each other while being discharged through the guide roller 80.
  • the adhesiveness and adhesiveness of the adhesive 31a and the adhesive 31b are expressed after the adhesive 31a or the adhesive 31b is printed on the release film 30 for chip removal.
  • the adhesive or adhesiveness is expressed by hot air drying or UV curing described later after the adhesive 31a or the adhesive 31b is printed on the release film 30 for chip removal.
  • the adhesive 31a or the adhesive 31b is one that can exhibit adhesiveness or tackiness by hot air drying or UV curing.
  • the present invention so that the adhesive (31a) which is a material that generates the adhesive force by heat as shown in Figure 7, so that the adhesive 31a can be dried by hot air, the printing portion 40 and the guide roller 80 It may be further provided with a hot air dryer (51) disposed between.
  • the present invention is disposed between the printing portion 40 and the guide roller 80 so that the adhesive 31a can be cured by UV irradiation so that the adhesive 31a, which is a UV curable material, can be applied as shown in FIG. 8. It may be further provided with a UV curing machine 52.
  • the adhesive 31a is printed on the release film 30 for chip removal guided by the guide roller 80 and transferred to the lamination part 60.
  • the adhesive 31b when the adhesive 31b is applied to the release film 30 for chip removal, the present invention is guided to the guide roller 80 as shown in FIG. 9 and the release film 30 for chip removal transferred to the lamination part 60 side.
  • the adhesive 31b should be printed.
  • the present invention is discharged through the mold part 20 to form a processed layer 10 having holes 11 and chips 12 formed therein.
  • the chip removing mold release film 30 to which each of the chips 12 is attached is passed through the guide roller 80, and the chip removing mold release film 30 to which the product P and the chip 12 are attached (see FIG. 6).
  • Separator (not shown) may be further provided to be separated in the form of.
  • P the product
  • the processing layer 10 and the chip release film 30 is attached to each of the processing layer 10 and the chip 12 is formed with a hole 11 discharged through the guide roller 80 It may be a worker who separates by hand manually.
  • the chip 12 generated from each of the holes 11 formed in the plurality of holes 11 formed in the processing layer 10 as the object to be processed by the mold part 20 is a release film 30 for chip removal having adhesiveness or adhesiveness. To remove all of them.
  • the blade 22 having a specific pattern corresponding to each of the holes 11 having a specific shape is formed in the mold part 20.
  • the mold part 20 is disposed to be capable of lifting up and down on the upper side of the processing layer 10 to form the hole 11 by pressing the processing layer 10.
  • the half knife operation illustrated in FIGS. 2 to 9 may include a process of separating and pressing and printing and laminating largely.
  • the processing film M includes a processing layer 10 having an adhesive layer 72 formed on a bottom surface thereof, and a release paper layer 70 on which a bottom surface of the processing layer 10 adheres.
  • the chips 12 are attached to and removed from the adhesive 31a or the adhesive 31b printed on the release film 30 for chip removal.
  • the direction in which the processing layer 10 is transferred and the direction in which the chip removing release film 30 is transferred are opposite to each other until the process of laminating the processing layer 10 is performed.
  • holes 11 of a specific pattern should be formed only in the processing layer 10 as shown in FIG. 5 according to the action of the blade 22 of the mold part 20.
  • the release paper layer 70 is provided separately from the chip removing release film 30 to which the adhesive 31a or the adhesive 31b is applied and is integrally supplied together with the processing layer 10 in one direction.
  • the adhesive force of the adhesive 31a or the adhesive 31b should be larger than the adhesive force of the adhesive layer 72 so that the adhesion removal of the chip 12 can be made reliably.
  • the adhesive 31a or the adhesive 31b may be printed including a position corresponding to the holes 11 of a specific pattern, but as shown in FIG. 4 (a), the holes 11 are removed from the release film 30 for chip removal. It may be printed on all of the hole forming portions 11 'at positions corresponding to the respective holes, or may be printed only on a part of the hole forming portions 11' at positions corresponding to the holes 11, as shown in FIG.
  • the adhesive 31a or the adhesive 31b may be formed in the hole in the processed layer 10 of the processed film M as shown in FIG. 4 (c) in order to reduce mold design and manufacturing cost and to prevent waste of raw materials.
  • 11) may be printed on all of the hole forming portions 11 'corresponding to each position, or may be printed only on a part of the hole forming portions 11' corresponding to each of the holes 11 as shown in FIG. 4 (d). Of course.
  • the adhesive force is expressed by hot air drying and UV curing as described above, and the adhesive 31b is formed as shown in FIG. 9.
  • the printed chip removing release film 30 is laminated with the processing layer 10 by the lamination part 60, and then presses the processing layer 10 by using the mold part 20.
  • the pressure sensitive adhesive 31b is made of a removable material, hot air drying and UV curing may be performed before or after laminating the processing layer 10 and the release film 30 for chip removal.
  • the adhesive 31a or the adhesive 31b may be printed over the entire surface of the chip removing release film 30, and as shown in FIG. 10 (a), over the entire surface of the chip removing release film 30.
  • the adhesive 31a or the adhesive 31b printed on the remaining portions except for the portion where the holes 11 of a specific pattern are to be formed is shown in FIG. 10 (b) or FIG. 10. It may be removed using a remover 32 provided separately (c).
  • the remover does not leave the adhesive 31a or the adhesive 31b until the unnecessary portion of the adhesive 31a or the adhesive 31b as shown in FIG. 10 (b), and the adhesive corresponding to the exact position of each of the holes 11. It can remove, leaving only 31a or adhesive 31b.
  • the remover 32 is a material that removes the adhesive force or adhesive force of the adhesive 31a or the adhesive 31b to a portion where the adhesive 31a or the adhesive 31b is unnecessary, as shown in FIG. 10 (c). Material such as) may be applied.
  • the adhesive 31a or the adhesive 31b may be removed in a precise printing manner using equipment such as the printing unit 40.
  • the chip release film 30 for removing the adhesive 31a or the adhesive 31b with the remover 32 or the adhesive layer or the adhesive force from which the adhesive layer is removed and the processing layer 10 are laminated together by the lamination unit 60. will be.
  • the printing of the adhesive 31a, the adhesive 31b, the removing agent 32, or the like may be performed by appropriately selecting any one of screen printing, offset printing, and gravure printing.
  • the adhesive 31a may be any one or a combination of one or more of A, B, C, and D.
  • the pressure-sensitive adhesive 31b may be any one or a combination of one, b, c, d.
  • the remover 32 may be any one or a combination of one or more of I, II, III, and IV.
  • the present invention has a basic technical idea to provide an embossed mold apparatus and a method of manufacturing a product using the same, which allow mass production of products quickly and efficiently while eliminating defects by a simple configuration. have.

Abstract

The present invention relates to an embossing mold apparatus and a method for preparing a product by means of same. The method comprises the steps of: forming holes on a processed layer, which belongs in a processed film having an adhesive layer formed on the bottom side of the processed layer and comprising a release paper layer adhered to the bottom side of the processed layer, by means of a mold portion; forming an adhesion on the position which corresponds to the holes to be formed on the processed layer; laminating a chip removing release film with the processed layer; and separating the chip removing release film and the processed film from each other, wherein chips are removed by means of the chip removing release film. Therefore, defects can be prevented and a product can be mass produced quickly and efficiently by means of the simple structure.

Description

양각 금형 장치 및 이것을 이용한 제품의 제조 방법Embossed mold apparatus and manufacturing method using the same
본 발명은 양각 금형 장치 및 이것을 이용한 제품의 제조 방법에 관한 것으로, 더욱 상세하게는 간단한 구성에 의하여 불량 발생을 없애면서도 신속하고 효율적으로 제품의 대량 생산이 가능하도록 한 양각 금형 장치 및 이것을 이용한 제품의 제조 방법에 관한 것이다.The present invention relates to an embossed mold apparatus and a method for manufacturing a product using the same. More particularly, the embossed mold apparatus and a product using the embossed mold apparatus enable mass production of the product quickly and efficiently while eliminating defects by a simple configuration. It relates to a manufacturing method.
종래에는 플렉서블 인쇄회로기판, 양면 테이프, 패킹재, 절연체, 정밀가공재, 액정 표시 장치 및 보호 필름 등을 목형 및 금형으로 절단해 왔으나, 전자 부품의 집적도가 향상되어 장치 전체의 소형화 및 컴팩트화가 이루어지는 추세이서 이러한 제품들을 더욱 정교하고 안정되게 절단하기 위하여 마련된 것이 양각 금형(embossed mold)이다.Conventionally, flexible printed circuit boards, double-sided tapes, packing materials, insulators, precision processing materials, liquid crystal displays, and protective films have been cut into dies and molds, but the integration of electronic components is improved, resulting in miniaturization and compactness of the entire apparatus. The embossed mold is designed to cut these products more precisely and stably.
이러한 양각 금형은 양각으로 형성된 블레이드를 이용하는 금형이며, 통상적으로 0.6mm에서 3mm까지의 얇은 철판을 형상에 따라 에칭한 후 CNC 정밀 가공을 통해서 생산하는 것이 일반적이다.Such an embossed mold is a mold using a blade formed by embossing, and is typically produced by CNC precision machining after etching a thin steel sheet from 0.6mm to 3mm according to the shape.
양각 금형은 장착이 쉽고 사용이 편리하며, 모든 프레스에 적용될 수 있고, 정밀도가 뛰어나서 정밀 제품을 가공하는데 적합하며, 타발시 접착 성분이 부착되지 않고 타발 작업과 동시에 칩을 제거할 수 있는 등의 여러 장점들이 있다. Embossed molds are easy to mount, easy to use, can be applied to all presses, and are highly suitable for machining precision products.They do not have adhesive components attached to the punch and can remove chips at the same time. There are advantages.
양각 금형은 상술한 장점들에 의하여 플렉서블 인쇄회로기판, 양면 테이프, 패킹재, 절연체, 정밀가공재, 액정 표시 장치 및 보호 필름 등의 다양한 분야에 적용되고 있다.Embossed molds have been applied to various fields such as flexible printed circuit boards, double-sided tapes, packing materials, insulators, precision processing materials, liquid crystal displays, and protective films due to the aforementioned advantages.
양각 금형은 특정한 패턴을 갖는 블레이드로 피가공물을 가공하며, 이 과정에서 블레이드에 의해 커팅된 칩이 발생하고, 이러한 칩들은 피가공물에 잔류하거나 블레이드에 부착된다.The embossed mold processes the workpiece into blades with a specific pattern, in which chips are cut by the blades, which remain in the workpiece or are attached to the blade.
종래에는 블레이드에 의해 커팅된 칩을 작업자가 일일이 제거하는 과정을 거쳤으며, 이와 같은 작업은 상당한 시간이 소요될 뿐만 아니라, 크기가 작은 칩의 경우에는 작업자의 눈에 잘 띄지 않아 제거되지 않는 경우가 빈번히 발생하였다.In the related art, the chip cut by the blade is manually removed by the operator, and this operation takes a considerable amount of time, and in the case of a small chip, the chip is not easily seen by the operator. Occurred.
또한, 양각 금형 상에 칩이 잔류하는 경우, 잔류하는 칩에 의하여 후속되는 피가공물에 대한 커팅 불량이 발생하였고, 이러한 커팅 불량은 결과적으로 제품의 불량으로까지 이어지는 문제점이 발생하였다.In addition, when chips remain on the embossed mold, cutting defects on the workpieces followed by the remaining chips are generated, and these cutting defects result in problems leading to product defects.
상기와 같은 점에서 안출된 것으로, 일본공개특허 특개평5-104163호의 "가드가 구비된 전자부품의 타발장치"와, 일본공개특허 특개평11-70500호의 "천공시스템"과, 본 출원인이 기출원하여 등록받은 등록특허 제10-1451896호의 "양각 금형 시스템" 등과 같은 것을 들 수 있다.In view of the above, the "Punching Device for Electronic Parts with a Guard" of JP-A-5-104163, the "Perforating System" of JP-A-11-70500, and the present applicant And the like, such as "embossed mold system" of the registered Patent No. 10-1451896.
그러나, 전술한 선행기술들은 모두 장치 전체를 구비하는데 금형 설계 및 에어 배관 등의 제작 등에 상당한 비용이 소요됨은 물론, 장치 전체가 구조적으로 매우 복잡해지는 문제점이 있다.However, the above-mentioned prior arts all have a whole device, which requires a considerable cost for designing a mold, an air pipe, and the like, as well as the entire device.
특히, 이러한 선행기술들은 크게 칩 제거를 위하여 핀을 돌출시켜 칩을 배출시킨 후 배출된 칩을 다시 에어로 빨아들여 제거하는 작동 메커니즘을 채용하고 있으나, 이러한 작동 메커니즘은 불량품의 발생율을 줄일 수 있다는 측면에서는 바람직하지만, 작동 시퀀스에 따른 과정 지연이 불가피하며, 이러한 과정 지연은 자연스럽게 생산량이 저하되는 요인으로 작용하는 문제점이 있었다.Particularly, these prior arts employ an operation mechanism that protrudes the pin to eject the chip and then sucks the discharged chip back into the air to remove the chip. However, such an operation mechanism can reduce the incidence of defective products. Although preferable, the process delay according to the operation sequence is inevitable, and this process delay naturally has a problem that acts as a factor that lowers the yield.
상기와 같은 문제점을 개선하기 위하여 이형 테이프 등과 같은 부착 능력을 가진 별도의 부재를 이용하여, 피가공물의 가공에 따른 부산물인 칩들을 제거하는 방식을 활용하는 방법도 적용하였다.In order to improve the above problems, a method using a method of removing chips, which are by-products of processing the workpiece, is applied by using a separate member having an attachment ability such as a release tape.
그러나, 이와 같은 별도의 부재에 의한 제거 방법은 부착력을 높이면 피가공물과 부착력을 가진 접착층의 상호 분리가 되지 않아, 피가공물을 이형 테이프로부터 분리하는 과정에서 피가공물이 찢어지는 등의 불량 발생 우려가 커지게 된다.However, in the removal method by such a separate member, when the adhesive force is increased, the workpiece and the adhesive layer having the adhesive force are not separated from each other, and there is a fear that a defect such as the workpiece is torn in the process of separating the workpiece from the release tape. It becomes bigger.
또한, 이와 같은 별도의 부재에 의한 제거 방법은 부착력을 낮추면, 칩들이 이형 테이프와 분리되지 않는 문제점이 발생하게 되는 것이다.In addition, in the removal method by such a separate member, when the adhesion is lowered, a problem arises in that the chips are not separated from the release tape.
[선행기술문헌][Preceding technical literature]
[특허문헌][Patent Documents]
일본공개특허 특개평5-104163호Japanese Patent Laid-Open No. 5-104163
일본공개특허 특개평11-70500호Japanese Laid-Open Patent Publication No. 11-70500
등록특허 제10-1451896호Patent Registration No. 10-1451896
본 발명은 상기와 같은 문제점을 개선하기 위하여 발명된 것으로, 간단한 구성에 의하여 불량 발생을 없애면서도 신속하고 효율적으로 제품의 대량 생산이 가능하도록 하는 양각 금형 장치 및 이것을 이용한 제품의 제조 방법을 제공하기 위한 것이다.The present invention has been invented to improve the above problems, to provide a relief mold apparatus and a method for manufacturing a product using the same to enable mass production of products quickly and efficiently while eliminating defects by a simple configuration will be.
그리고, 본 발명은 복잡한 금형 설계 비용 및 시간의 소모를 줄여 장치 전체를 간략화함으로써 초기 설치 및 시공에 따른 비용 절감을 통한 효율성의 향상을 도모할 수 있도록 하는 양각 금형 장치 및 이것을 이용한 제품의 제조 방법을 제공하기 위한 것이다.In addition, the present invention provides an embossed mold apparatus and a method of manufacturing a product using the same to reduce the cost of the complex mold design cost and time, thereby simplifying the entire apparatus, thereby improving efficiency through cost reduction due to initial installation and construction. It is to provide.
상기와 같은 목적을 달성하기 위하여, 본 발명은 가공층의 저면에 점착층이 형성되고 상기 가공층의 저면이 점착되는 이형지층을 포함하는 가공 필름 중 상기 가공층에 금형부를 이용하여 홀을 형성하는 과정과, 가공층에 형성될 홀과 대응하는 위치에 접착제 또는 점착제를 형성하는 과정과, 칩 제거용 이형 필름을, 상기 가공층과 합지하는 과정과, 상기 칩 제거용 이형 필름과 상기 가공층을 상호 분리하는 과정을 포함하며, 상기 칩은 상기 칩 제거용 이형 필름에 의하여 제거되는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법을 제공할 수 있다.In order to achieve the above object, the present invention is to form a hole by using a mold portion in the processed layer of the processed film comprising a release layer is formed on the bottom surface of the processing layer and the adhesive layer is adhered to the bottom surface of the processing layer. Process, forming an adhesive or a pressure-sensitive adhesive at a position corresponding to the hole to be formed in the processing layer, laminating the release film for chip removal with the processing layer, the release film for chip removal and the processing layer Including a process of separating from each other, the chip may provide a method for manufacturing a product using an embossed mold apparatus, characterized in that the chip is removed by the release film for chip removal.
여기서, 상기 접착제 또는 상기 점착제는 상기 칩 제거용 이형 필름상에 인쇄됨으로써 형성되는 것을 특징으로 한다.Here, the adhesive or the adhesive is characterized in that formed by printing on the release film for chip removal.
이때, 상기 접착제 또는 상기 점착제는 상기 가공층상에 인쇄됨으로써 형성되는 것을 특징으로 한다.At this time, the adhesive or the pressure-sensitive adhesive is characterized in that it is formed by printing on the processed layer.
그리고, 상기 접착제 또는 상기 점착제는 상기 홀과 대응하는 위치의 전부 또는 일부에만 인쇄되는 것을 특징으로 한다.And, the adhesive or the pressure-sensitive adhesive is characterized in that printed on all or part of the position corresponding to the hole.
그리고, 상기 접착제 또는 상기 점착제는 열풍 건조 또는 UV 경화되는 것을 특징으로 한다.And, the adhesive or the adhesive is characterized in that hot air drying or UV curing.
그리고, 상기 칩 제거용 이형 필름상에 형성된 상기 접착제가 열풍 건조된 후, 상기 칩 제거용 이형 필름과 상기 가공층이 합지되는 것을 특징으로 한다.Then, after the adhesive formed on the release film for chip removal is hot air dried, the release film for chip removal and the processed layer are laminated.
그리고, 상기 칩 제거용 이형 필름상에 형성된 상기 접착제는, 상기 칩 제거용 이형 필름과 상기 가공층이 합지된 후 UV 경화되는 것을 특징으로 한다.The adhesive formed on the chip removing mold release film is UV cured after the chip removing mold release film and the processing layer are laminated.
그리고, 상기 칩 제거용 이형 필름상에 형성된 상기 점착제는, 상기 칩 제거용 이형 필름과 상기 가공층이 합지되기 전 또는 합지된 후 UV 경화되는 것을 특징으로 한다.The pressure-sensitive adhesive formed on the chip removing release film may be UV-cured before or after the chip removing release film and the processing layer are laminated.
그리고, 상기 칩 제거용 이형 필름상에 형성된 상기 접착제 또는 상기 점착제는, 상기 칩 제거용 이형 필름과 상기 가공층이 합지되기 전에 열풍 건조되는 것을 특징으로 한다.The adhesive or the pressure-sensitive adhesive formed on the chip removing release film is hot-air dried before the chip removing release film and the processed layer are laminated.
그리고, 상기 접착제에 의한 접착성 또는 상기 점착제에 의한 점착성은, 상기 접착제 또는 점착제가 상기 칩 제거용 이형 필름에 형성된 이후에 열풍 건조 또는 UV 경화에 의하여 발현되는 것을 특징으로 한다.The adhesiveness of the adhesive or the adhesiveness of the adhesive may be expressed by hot air drying or UV curing after the adhesive or the adhesive is formed on the release film for chip removal.
그리고, 상기 접착제 또는 점착제를 형성하는 과정은, 상기 접착제 또는 상기 점착제를 상기 칩 제거용 이형 필름상의 상기 홀과 대응하는 위치에 인쇄 함에 의하여 이루어지는 것을 특징으로 한다.The process of forming the adhesive or the adhesive may be performed by printing the adhesive or the adhesive at a position corresponding to the hole on the release film for chip removal.
또한, 상기 접착제 또는 점착제를 형성하는 과정은, 상기 접착제 또는 상기 점착제를 상기 칩 제거용 이형 필름의 전체면에 걸쳐 형성한 다음, 상기 홀이 형성될 부분을 제외한 나머지 부분에 형성된 상기 접착제 또는 상기 점착제의 접착성 또는 점착성을 제거함에 의하여 이루어지는 것을 특징으로 한다.In addition, the process of forming the adhesive or pressure-sensitive adhesive, the adhesive or the pressure-sensitive adhesive is formed over the entire surface of the release film for chip removal, the adhesive or the pressure-sensitive adhesive formed on the remaining portion except for the portion where the hole is to be formed It is characterized by made by removing the adhesiveness or adhesion of.
한편, 본 발명은 가공층의 저면에 점착층이 형성되고 상기 가공층의 저면이 점착되는 이형지층을 포함하는 가공 필름 중 상기 가공층에 홀을 형성하는 양각 금형을 포함하는 금형부와, 칩 제거용 이형 필름상의 상기 홀과 대응하는 위치에 접착제 또는 점착제를 형성하는 인쇄부와, 상기 접착제 또는 상기 점착제가 형성된 상기 칩 제거용 이형 필름을, 상기 가공층과 합지하는 합지부를 포함하며, 상기 홀로부터 발생되는 칩은 상기 칩 제거용 이형 필름에 형성된 상기 접착제 또는 상기 점착제에 의하여 제거되는 것을 특징으로 하는 양각 금형 장치를 제공할 수도 있다.On the other hand, the present invention is a mold portion including an embossed mold for forming a hole in the processed layer of the processed film comprising an adhesive layer is formed on the bottom surface of the processing layer and the bottom surface of the processing layer is adhered, and chip removal A printing portion for forming an adhesive or an adhesive at a position corresponding to the hole on a release film for a dragon, and a lamination portion for laminating the release film for chip removal on which the adhesive or the adhesive is formed with the processing layer; The generated chip may be provided with an embossed mold apparatus, characterized in that the chip is removed by the adhesive or the adhesive formed on the release film for chip removal.
상기와 같은 구성의 본 발명에 따르면, 다음과 같은 효과를 도모할 수 있다.According to the present invention having the above configuration, the following effects can be achieved.
우선, 본 발명은 양각 금형을 포함한 금형부를 이용하여 가공층에 홀을 형성하되, 이러한 홀 형성에 따라 발생되는 다수의 칩들을 접착성 또는 점착성이 부여된 칩 제거용 이형 필름에 의하여 제거하도록 함으로써, 불량 발생이 없는 우수한 품질의 제품 생산이 가능하게 되므로, 생산자에게 신뢰도 높은 장치의 제공이 가능하고 수요자에게 신뢰도 높은 제품의 인도가 가능하게 된다.First, the present invention is to form a hole in the processing layer using a mold portion including an embossed mold, by removing a plurality of chips generated by the formation of the hole by the release film for chip removal given adhesive or tack, Since it is possible to produce a high-quality product without the occurrence of defects, it is possible to provide a reliable device to the producer and to deliver a reliable product to the consumer.
특히, 본 발명은 본 출원인의 기출원건을 포함한 대부분의 관련 선행기술들에 비하여 불필요한 과정 지연을 유발하는 복잡한 구동 메커니즘을 일체 생략함으로써, TAG 타임을 줄여 신속하고 효율적인 대량 생산을 도모할 수 있게 된다.In particular, the present invention eliminates any complex driving mechanisms that cause unnecessary process delays, compared to most related prior arts including the applicant's prior applications, thereby enabling rapid and efficient mass production by reducing TAG time.
그리고, 본 발명은 기본적인 특정 패턴을 형성한 블레이드를 구비한 금형부만 준비함으로써, 기존의 양각 금형 장치 및 시스템을 마련하기 위하여 복잡하고 거대한 금형 설계를 함에 따른 시간과 비용의 소모 및 낭비를 대폭 줄일 수 있다.In addition, the present invention by preparing only the mold portion having a blade formed with a basic specific pattern, to significantly reduce the consumption and waste of time and cost due to the complex and huge mold design to provide a conventional embossed mold apparatus and system Can be.
또한, 본 발명은 플렉서블 인쇄회로기판, 양면 테이프, 패킹재, 절연체, 정밀가공재 등을 제작함에 있어서 미세한 홀 가공에 따라 발생되는 칩과 미세한 분말 등이 비산됨에 따라 작업장 내의 작업자들에게 호흡시 악영향을 주고 장기적으로는 건강을 해치는 일체의 문제점을 미연에 방지할 수 있게 된다.In addition, the present invention in the manufacture of a flexible printed circuit board, double-sided tape, packing material, insulator, precision processing material, etc., as chips and fine powder generated due to the fine hole is scattered, adversely affecting the breathing in the workers in the workplace It will be able to prevent any problem that harms health in the long term.
즉, 본 발명은 칩 제거용 이형 필름에 부여된 접착성 또는 점착성을 이용하여 금형부의 홀 가공에 따라 발생되는 칩들 및 미세한 분말을 즉시 부착 제거함으로써, 작업자의 건강을 우선하여 쾌적한 작업 환경의 조성이 가능하게 되는 것이다.That is, the present invention immediately attaches and removes chips and fine powders generated by the hole processing of the mold part by using adhesiveness or adhesiveness imparted to the release film for chip removal, to prioritize the health of the worker and to create a pleasant working environment. It becomes possible.
도 1은 본 발명의 일 실시예에 따른 양각 금형 장치를 이용하여 홀이 천공되고 칩이 발생되는 것을 모식적으로 나타낸 사시도1 is a perspective view schematically showing that a hole is drilled and chips are generated by using an embossed mold apparatus according to an embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 양각 금형 장치의 전체적인 구조를 나타낸 개념도Figure 2 is a conceptual diagram showing the overall structure of the embossed mold apparatus according to an embodiment of the present invention
도 3은 도 2의 A 부분 확대 단면 개념도3 is an enlarged cross-sectional conceptual view of part A of FIG. 2;
도 4는 본 발명의 일 실시예에 따른 양각 금형 장치 중 인쇄부에 의하여 칩 제거용 이형 필름 또는 가공층상에 접착제 또는 점착제가 인쇄된 상태를 나타낸 사시도Figure 4 is a perspective view showing a state in which the adhesive or the adhesive is printed on the release film or processed layer for chip removal by the printing unit of the embossed mold apparatus according to an embodiment of the present invention
도 5는 도 2의 B 부분 확대 단면 개념도5 is an enlarged cross-sectional conceptual view of part B of FIG. 2;
도 6은 도 2의 C 부분 확대 단면 개념도6 is a schematic enlarged cross-sectional view of part C of FIG.
도 7은 본 발명의 제1 변형예에 따른 양각 금형 장치의 전체적인 구조를 나타낸 개념도7 is a conceptual diagram showing the overall structure of an embossed mold apparatus according to a first modification of the present invention;
도 8은 본 발명의 제2 변형예에 따른 양각 금형 장치의 전체적인 구조를 나타낸 개념도8 is a conceptual diagram showing the overall structure of an embossed mold apparatus according to a second modification of the present invention;
도 9는 본 발명의 제3 변형예에 따른 양각 금형 장치의 전체적인 구조를 나타낸 개념도9 is a conceptual diagram showing the overall structure of an embossed mold apparatus according to a third modification of the present invention
도 10은 본 발명의 기타 실시예에 따라 칩 제거용 이형 필름 상에 형성된 접착제 또는 점착제 상에 제거제를 이용하여 그 접착력 또는 점착력을 제거하는 과정을 모식적으로 나타낸 개념도10 is a conceptual diagram schematically showing a process of removing the adhesive force or adhesive force by using a remover on the adhesive or adhesive formed on the release film for chip removal according to another embodiment of the present invention.
본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되는 실시예를 참조하면 명확해질 것이다.Advantages and features of the present invention, and methods for achieving them will be apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings.
그러나, 본 발명은 이하에서 개시되는 실시예로 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 것이다.However, the present invention is not limited to the embodiments disclosed below, but may be implemented in various different forms.
본 명세서에서 본 실시예는 본 발명의 개시가 완전하도록 하며, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위해 제공되는 것이다.In this specification, the embodiments are provided so that the disclosure of the present invention may be completed and the scope of the present invention may be completely provided to those skilled in the art.
그리고 본 발명은 청구항의 범주에 의해 정의될 뿐이다.And the present invention is only defined by the scope of the claims.
따라서, 몇몇 실시예에서, 잘 알려진 구성 요소, 잘 알려진 동작 및 잘 알려진 기술들은 본 발명이 모호하게 해석되는 것을 피하기 위하여 구체적으로 설명되지 않는다.Thus, in some embodiments, well known components, well known operations and well known techniques are not described in detail in order to avoid obscuring the present invention.
또한, 명세서 전체에 걸쳐 동일 참조 부호는 동일 구성 요소를 지칭하고, 본 명세서에서 사용된(언급된) 용어들은 실시예를 설명하기 위한 것이며 본 발명을 제한하고자 하는 것은 아니다.In addition, the same reference numerals throughout the specification refer to the same components, and the terminology (discussed) used herein is for the purpose of describing the embodiments are not intended to limit the invention.
본 명세서에서, 단수형은 문구에서 특별히 언급하지 않는 한 복수형도 포함하며, '포함(또는, 구비)한다'로 언급된 구성 요소 및 동작은 하나 이상의 다른 구성요소 및 동작의 존재 또는 추가를 배제하지 않는다.As used herein, the singular forms "a", "an" and "the" include plural unless the context clearly dictates otherwise, and the elements and acts referred to as 'comprises' or 'do' not exclude the presence or addition of one or more other components and acts. .
다른 정의가 없다면, 본 명세서에서 사용되는 모든 용어(기술 및 과학적 용어를 포함)는 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 공통적으로 이해될 수 있는 의미로 사용될 수 있을 것이다.Unless otherwise defined, all terms (including technical and scientific terms) used in the present specification may be used in a sense that can be commonly understood by those skilled in the art.
또 일반적으로 사용되는 사전에 정의되어 있는 용어들은 정의되어 있지 않은 한 이상적으로 또는 과도하게 해석되지 않는다.In addition, the terms defined in the commonly used dictionary are not ideally or excessively interpreted unless they are defined.
이하, 첨부된 도면을 참고로 본 발명의 바람직한 실시예에 대하여 설명한다.Hereinafter, with reference to the accompanying drawings will be described a preferred embodiment of the present invention.
참고로, 도 1은 본 발명의 일 실시예에 따른 양각 금형 장치를 이용하여 홀이 천공되고 칩이 발생되는 것을 모식적으로 나타낸 사시도로, 도 1(a)는 천공 작업 전의 상태를 나타내고, 도 1(b)는 천공 작업 후의 상태를 나타낸 도면이다.For reference, FIG. 1 is a perspective view schematically showing that a hole is drilled and chips are generated by using an embossed mold apparatus according to an embodiment of the present invention. FIG. 1 (a) shows a state before a drilling operation, and FIG. 1 (b) is a diagram showing a state after the drilling operation.
그리고, 도 2는 본 발명의 일 실시예에 따른 양각 금형 장치의 전체적인 구조를 나타낸 개념도이다.And, Figure 2 is a conceptual diagram showing the overall structure of the embossed mold apparatus according to an embodiment of the present invention.
또한, 도 3은 도 2의 A 부분 확대 단면 개념도이며, 도 4는 본 발명의 일 실시예에 따른 양각 금형 장치 중 인쇄부에 의하여 칩 제거용 이형 필름상에 접착제 또는 점착제가 인쇄된 상태를 나타낸 사시도이고, 도 5는 도 2의 B 부분 확대 단면 개념도이며, 도 6은 도 2의 C 부분 확대 단면 개념도이다.3 is an enlarged cross-sectional conceptual view of part A of FIG. 2, and FIG. 4 illustrates a state in which an adhesive or an adhesive is printed on a release film for chip removal by a printing unit of an embossed mold apparatus according to an exemplary embodiment of the present disclosure. 5 is a perspective view of a portion B enlarged cross-sectional view of FIG. 2, and FIG. 6 is a view illustrating a portion C enlarged cross-sectional view of FIG. 2.
본 발명은 도 1 및 도 2를 참조하면 크게 가공 대상물로서 공급되는 가공 필름(M) 중 가공층(10)에만 특정 형상의 홀(11)을 형성하도록, 특정 패턴을 가진 블레이드(22)가 형성된 금형부(20)을 포함하는 구조임을 알 수 있다.1 and 2, a blade 22 having a specific pattern is formed to form a hole 11 having a specific shape only in the processing layer 10 of the processing film M supplied as a processing object. It can be seen that the structure including the mold portion 20.
우선, 도 1을 참조하여 살펴보면, 도 1(a)와 같이 가공층(10) 상에 형성될 홀(11)과 대응하는 위치의 홀 대응부(11')는 도 2에 도시된 금형부(20)에 의하여 도 1(b)와 같이 칩(12)을 발생시키면서 홀(11)을 형성하게 된다.First, referring to FIG. 1, as shown in FIG. 1A, the hole corresponding part 11 ′ at a position corresponding to the hole 11 to be formed on the processing layer 10 may be formed using the mold part illustrated in FIG. 2. 20 to form a hole 11 while generating the chip 12 as shown in FIG.
여기서, 가공 필름(M)은 가공층(10)과, 가공층(10)의 저면에 형성된 점착층(72)과, 가공층(10)의 저면이 점착되는 이형지층(70)을 포함한다.Here, the processing film M includes a processing layer 10, an adhesive layer 72 formed on the bottom of the processing layer 10, and a release paper layer 70 to which the bottom of the processing layer 10 is adhered.
이때, 특정 형상의 홀(11) 각각으로부터 발생되는 특정 형상을 가진 칩(12)들은 특정한 방향으로 공급되는 칩 제거용 이형 필름(30)에 인쇄된 접착제(31a) 또는 점착제(31b)를 이용하여 전부 제거될 수 있다.At this time, the chips 12 having a specific shape generated from each of the holes 11 of a specific shape by using the adhesive 31a or the adhesive 31b printed on the release film 30 for chip removal supplied in a specific direction. All can be removed.
또한, 특정 형상의 홀(11) 각각으로부터 발생되는 특정 형상을 가진 칩(12)들은 특정한 방향으로 공급되는 칩 제거용 이형 필름(30)을 이용하여 제거하되, 접착제(31a) 또는 점착제(31b)를 가공층(10)상에 인쇄하는 방식을 적용할 수도 있다.In addition, the chips 12 having a specific shape generated from each of the holes 11 of a specific shape are removed using the chip removal release film 30 supplied in a specific direction, the adhesive 31a or the adhesive 31b. May be applied to a method of printing on the processed layer 10.
또한, 칩(12)들이 제거된 가공층(10)은 다양한 분야에 적용 가능한 제품(P)의 형태로 생산되는 것이다.In addition, the processing layer 10 from which the chips 12 are removed is produced in the form of a product P applicable to various fields.
이러한 제품(P)은 예를 들면, 플렉서블 인쇄회로기판, 양면 테이프, 패킹재, 절연체, 정밀가공재, 스티커 등과 같은 것들을 열거할 수 있다.Such products P may include, for example, flexible printed circuit boards, double-sided tapes, packing materials, insulators, precision processing materials, stickers, and the like.
따라서, 본 발명은 금형부(20)을 이용하여 가공 대상물인 가공층(10)에 홀(11)을 형성하되, 이러한 홀(11) 형성에 따라 발생되는 다수의 칩(12)들을 접착성 또는 점착성이 부여된 칩 제거용 이형 필름(30)에 의하여 전부 제거하도록 함으로써, 불량 발생이 없는 우수한 품질의 제품(P)을 생산할 수 있으므로, 생산자에게 신뢰도 높은 장치의 제공이 가능하고 수요자에게 신뢰도 높은 제품의 인도가 가능하게 될 것이다.Therefore, in the present invention, the hole 11 is formed in the processing layer 10 which is the object to be processed using the mold part 20, and the plurality of chips 12 generated according to the formation of the hole 11 are adhesive or By removing all by the chip removal release film 30 provided with tackiness, it is possible to produce a high-quality product (P) without the occurrence of defects, it is possible to provide a reliable device to the producer and a reliable product to the consumer Guidance will be possible.
특히, 본 발명은 앞서 기술한 선행기술들에 비하여 불필요한 과정 지연을 유발하는 복잡한 구동 메커니즘을 일체 생략함으로써, TAG 타임을 줄여 신속하고 효율적인 대량 생산을 도모할 수 있을 것이다.In particular, the present invention will be able to reduce the TAG time to achieve a rapid and efficient mass production by omitting a complex drive mechanism that causes unnecessary process delay compared to the prior art described above.
그리고, 본 발명은 기본적인 특정 패턴을 형성한 블레이드(22)를 구비한 금형부(20)만 준비함으로써, 기존의 양각 금형 장치 및 시스템을 마련하기 위하여 복잡하고 거대한 금형 설계를 함에 따른 시간과 비용의 소모 및 낭비를 대폭 줄일 수 있다.In addition, the present invention prepares only the mold part 20 having the blade 22 having a basic specific pattern, thereby providing a complex and huge mold design in order to provide a conventional embossed mold apparatus and system. The consumption and waste can be greatly reduced.
또한, 본 발명은 플렉서블 인쇄회로기판, 양면 테이프, 패킹재, 절연체, 정밀가공재 등과 같은 것을 제작함에 있어서 미세한 홀 가공에 따라 발생되는 칩과 미세한 분말 등이 비산됨으로 인하여 작업장 내의 작업자들에게 호흡시 악영향을 주고 장기적으로는 건강을 해치는 일체의 문제점을 미연에 방지할 수 있게 될 것이다.In addition, the present invention is adversely affected when breathing to the workers in the workplace due to the scattering of chips and fine powder generated by the minute hole processing in manufacturing such as a flexible printed circuit board, double-sided tape, packing material, insulator, precision processing material, etc. It will be able to prevent any problems that can affect the health and long-term health.
즉, 본 발명은 칩 제거용 이형 필름(30)에 부여된 접착성 또는 점착성을 이용하여 금형부(20)의 홀(11) 가공에 따라 발생되는 칩(12)들 및 미세한 분말을 즉시 부착 제거함으로써, 작업자의 건강을 우선하여 쾌적한 작업 환경의 조성이 가능하게 될 것이다.That is, the present invention immediately removes the chips 12 and the fine powder generated by processing the holes 11 of the mold part 20 by using the adhesiveness or adhesiveness applied to the release film 30 for chip removal. By doing so, it is possible to create a pleasant work environment by giving priority to the health of the worker.
본 발명은 상기와 같은 실시예의 적용이 가능하며, 다음과 같은 다양한 실시예의 적용 또한 가능함은 물론이다.The present invention can be applied to the above embodiments, and of course, the following various embodiments are also applicable.
우선, 본 발명의 일 실시예에 따른 양각 금형 장치를 더욱 구체적으로 세분화하여 살펴보면, 크게 금형부(20)와 인쇄부(40) 및 합지부(60)를 포함하는 구성임을 파악할 수 있다.First, the embossed mold apparatus according to an embodiment of the present invention will be described in more detail. It can be understood that the mold includes the mold part 20, the print part 40, and the lamination part 60.
금형부(20)는 가공 대상물로서 공급되는 가공층(10)에 복수의 홀(11)을 형성하는 양각 금형(20)을 포함하는 것이며, 이하 금형부와 양각 금형은 공히 같은 도면 부호인 '20'을 사용한다.The mold part 20 includes an embossed mold 20 for forming a plurality of holes 11 in the processed layer 10 to be supplied as the object to be processed. Hereinafter, the mold part and the embossed mold have the same reference numeral '20'. 'Is used.
인쇄부(40)는 칩 제거용 이형 필름(30)상에, 홀(11) 각각과 대응하는 위치를 포함하여 접착제(31a) 또는 점착제(31b)를 인쇄하기 위한 것이다.The printing part 40 is for printing the adhesive 31a or adhesive 31b including the position corresponding to each of the holes 11 on the chip | tip release film 30 for chip removal.
이러한 인쇄부(40)는 스크린 인쇄기, 오프셋 인쇄기, 그라비아 인쇄기 등을 적용할 수 있음은 물론이다.The printing unit 40 may be applied to a screen printing machine, an offset printing machine, a gravure printing machine, and the like.
합지부(60)는 도시된 바와 같이 한 쌍의 롤러로 이루어진 것으로, 접착제(31a) 또는 점착제(31b)가 인쇄된 칩 제거용 이형 필름(30)을, 가공층(10)과 함께 전술한 한 쌍의 롤러 사이에 공급함으로써 가공층(10)과 칩 제거용 이형 필름(30)을 상호 합지하는 것이다.The lamination part 60 is comprised of a pair of rollers as shown, and the above-mentioned release film 30 for chip removal printed with the adhesive 31a or the adhesive 31b together with the processing layer 10 as long as it was mentioned above. By supplying between a pair of rollers, the process layer 10 and the release film 30 for chip | tip removal mutually laminate.
따라서, 홀(11) 각각으로부터 발생되는 칩(12)들은 특정한 방향으로 공급되는 칩 제거용 이형 필름(30)에 적용된 접착제(31a) 또는 점착제(31b)를 이용하여 전부 제거되는 것이다.Therefore, the chips 12 generated from each of the holes 11 are completely removed using the adhesive 31a or the adhesive 31b applied to the release film 30 for chip removal supplied in a specific direction.
한편, 금형부(20)는 일방향으로 공급되는 가공층(10)을 받침 지지하는 하부 고정 금형(20d)과, 하부 고정 금형(20d)의 상측으로부터 승강하며 블레이드(22)가 하면에 구비된 상부 이동 금형(20u)을 포함한 구조를 적용할 수 있다.On the other hand, the mold unit 20 is lowered from the upper side of the lower fixed mold 20d and the lower fixed mold 20d supporting the processing layer 10 supplied in one direction, the upper blade 22 is provided on the lower surface A structure including the moving mold 20u can be applied.
이러한 금형부(20)는 도시된 구조에 한정되는 것은 아니며, 도시된 바와 같은 가압 금형은 물론, 회전하는 로터리 다이 금형과 같은 것도 적용할 수 있음은 물론이다.The mold part 20 is not limited to the illustrated structure, and of course, the press mold as shown, as well as a rotary rotary die mold can also be applied.
한편, 본 발명은 도 1 내지 도 9에 도시된 실시예와 같이 플렉서블 인쇄회로기판, 양면 테이프, 패킹재, 절연체, 정밀가공재, 스티커 등과 같은 제품의 제작에 적용되는 소위 반칼 작업, 즉 절반 절단에 따라 가공층(10)에 홀(11)을 형성하기 위한 제조 과정에 적용할 수 있다.Meanwhile, the present invention is a so-called half-knife operation, that is, half cutting, applied to the production of a product such as a flexible printed circuit board, a double-sided tape, a packing material, an insulator, a precision processing material, a sticker, and the like as shown in FIGS. Therefore, it can be applied to the manufacturing process for forming the hole 11 in the processed layer (10).
즉, 반칼 작업의 대상이 되는 전술한 바와 같은 다양한 종류의 제품들은 이형지층(70) 위, 즉 가공층(10)의 저면에 점착층(72)이 형성되고 가공층(10)에만 금형부(20)에 의한 홀(11) 가공 작업이 이루어지게 된다.That is, the various kinds of products as described above, which are the objects of the vanishing work, are formed on the release paper layer 70, that is, the adhesive layer 72 is formed on the bottom surface of the processing layer 10, and the mold part (only) is formed on the processing layer 10. Hole processing by the hole 11 is made 20.
우선, 도 1 내지 도 6을 참조하여 살펴보면 가공 필름(M)은 가공층(10)의 저면에 점착층(72)이 형성되어 가공층(10)의 저면이 점착되는 이형지층(70)을 포함한다.First, referring to FIGS. 1 to 6, the processed film M includes a release paper layer 70 having an adhesive layer 72 formed on a bottom surface of the processed layer 10 to which the bottom surface of the processed layer 10 is adhered. do.
여기서, 합지부(60)는 금형부(20)를 거쳐 이송되는 가공층(10)과, 인쇄부(40)를 거쳐 이송되는 칩 제거용 이형 필름(30)을 상호 합지하게 된다.Here, the lamination unit 60 is laminated with the processing layer 10 transferred through the mold unit 20 and the release film 30 for chip removal transferred through the printing unit 40.
이때, 인쇄부(40)는 접착제(31a) 또는 점착제(31b)가 홀(11)과 대응하는 위치에 정확하고 정밀하게 도포될 수 있도록 마련된 것임은 전술한 바와 같다.At this time, the printing unit 40 is as described above is provided so that the adhesive 31a or the adhesive 31b can be accurately and precisely applied to the position corresponding to the hole (11).
다시말해, 칩 제거용 이형 필름(30)이 공급되는 방향은 금형부(20)을 통과한 가공층(10)이 공급되는 방향과 반대 방향임을 알 수 있다.In other words, it can be seen that the direction in which the chip removing release film 30 is supplied is opposite to the direction in which the processing layer 10 passing through the mold part 20 is supplied.
따라서, 인쇄부(40)를 통과한 칩 제거용 이형 필름(30)과 금형부(20)을 통과한 가공층(10)이 합지부(60)에 의하여 상호 합지되며, 특정 패턴의 홀(11)들은 가공층(10)에만 형성된다.Therefore, the chip removing mold release film 30 passing through the printing part 40 and the processing layer 10 passing through the mold part 20 are laminated together by the lamination part 60, and the holes 11 of a specific pattern are laminated. Are formed only in the processing layer 10.
여기서, 이형지층(70)은 접착제(31a) 또는 점착제(31b)가 적용된 칩 제거용 이형 필름(30)과 별도로 구비되어 가공층(10)과 함께 일체로 공급되는 것을 알 수 있다.Here, it can be seen that the release paper layer 70 is provided separately from the chip removing release film 30 to which the adhesive 31a or the adhesive 31b is applied and is integrally supplied with the processing layer 10.
이때, 접착제(31a) 또는 점착제(31b)의 부착력은, 후술하겠지만 도 6과 같이 합지부(60)에 의하여 칩 제거용 이형 필름(30)과 가공층(10)이 상호 합지되었을 경우에, 금형부(20)로 형성된 칩(12)들 각각이 점착층(72)으로부터 떨어져 나와서 칩 제거용 이형 필름(30)에 부착되며 제거될 수 있도록, 점착층(72)의 부착력보다 큰 것이 바람직하다.At this time, the adhesive force of the adhesive 31a or the adhesive 31b will be described later, but when the release film 30 for chip removal and the processing layer 10 are laminated together by the lamination part 60 as shown in FIG. It is preferable that the adhesion force of the adhesive layer 72 is larger so that each of the chips 12 formed as the portion 20 can be detached from the adhesive layer 72 and attached to and removed from the release film 30 for chip removal.
그리고, 본 발명은 인쇄부(40)와 함께, 인쇄부(40)를 통과한 메인 인형 필름을 금형부(20)을 통과한 가공층(10)측으로 안내하는 적어도 하나 이상의 가이드 롤러(80)를 더 구비할 수도 있다.In addition, the present invention, together with the printing unit 40, at least one guide roller 80 for guiding the main doll film passed through the printing unit 40 toward the processing layer 10 side passing through the mold unit 20 It may be further provided.
따라서, 금형부(20)을 통과한 가공층(10)과 칩 제거용 이형 필름(30)은 가이드 롤러(80)를 거쳐 배출되면서 상호 분리되는 것이다.Therefore, the processing layer 10 and the chip release film 30 for passing through the mold part 20 are separated from each other while being discharged through the guide roller 80.
여기서, 접착제(31a) 및 점착제(31b)의 접착성 및 점착성은 접착제(31a) 또는 점착제(31b)가 칩 제거용 이형 필름(30)에 인쇄된 이후에 발현되는 것이 바람직하다.Here, it is preferable that the adhesiveness and adhesiveness of the adhesive 31a and the adhesive 31b are expressed after the adhesive 31a or the adhesive 31b is printed on the release film 30 for chip removal.
왜냐하면, 접착제(31a) 또는 점착제(31b)를 인쇄하기 전에 접착성 또는 점착성이 발현될 경우, 인쇄부(40)에 접착제(31a) 또는 점착제(31b)가 붙어서 인쇄 작업이 힘들어지기 때문이다.This is because when adhesiveness or adhesiveness is expressed before printing the adhesive 31a or the adhesive 31b, the printing work becomes difficult because the adhesive 31a or the adhesive 31b adheres to the printing portion 40.
따라서, 접착성 또는 점착성은 접착제(31a) 또는 점착제(31b)가 칩 제거용 이형 필름(30)에 인쇄된 이후에 후술할 열풍 건조 또는 UV 경화에 의하여 발현되도록 하는 것이 바람직하다.Therefore, it is preferable that the adhesive or adhesiveness is expressed by hot air drying or UV curing described later after the adhesive 31a or the adhesive 31b is printed on the release film 30 for chip removal.
다시말해, 접착제(31a) 또는 점착제(31b)는 열풍 건조 또는 UV 경화됨으로써 접착성 또는 점착성이 발현될 수 있는 것이다.In other words, the adhesive 31a or the adhesive 31b is one that can exhibit adhesiveness or tackiness by hot air drying or UV curing.
한편, 본 발명은 도 7과 같이 열에 의하여 접착력이 발생하는 소재인 접착제(31a)를 적용할 수 있도록, 접착제(31a)를 열풍으로 건조할 수 있게, 인쇄부(40)와 가이드 롤러(80) 사이에 배치되는 열풍 건조기(51)를 더 구비할 수 있다.On the other hand, the present invention, so that the adhesive (31a) which is a material that generates the adhesive force by heat as shown in Figure 7, so that the adhesive 31a can be dried by hot air, the printing portion 40 and the guide roller 80 It may be further provided with a hot air dryer (51) disposed between.
그리고, 본 발명은 도 8과 같이 UV 경화성 소재인 접착제(31a)를 적용할 수 있도록, 접착제(31a)를 UV 조사하여 경화시킬 수 있게, 인쇄부(40)와 가이드 롤러(80) 사이에 배치되는 UV 경화기(52)를 더 구비할 수도 있다.In addition, the present invention is disposed between the printing portion 40 and the guide roller 80 so that the adhesive 31a can be cured by UV irradiation so that the adhesive 31a, which is a UV curable material, can be applied as shown in FIG. 8. It may be further provided with a UV curing machine 52.
따라서, 가이드 롤러(80)로 안내되어 합지부(60)측으로 이송되는 칩 제거용 이형 필름(30)에는 접착제(31a)가 인쇄된 것을 알 수 있다.Therefore, it can be seen that the adhesive 31a is printed on the release film 30 for chip removal guided by the guide roller 80 and transferred to the lamination part 60.
또한, 본 발명은 점착제(31b)를 칩 제거용 이형 필름(30)에 적용할 경우, 도 9와 같이 가이드 롤러(80)로 안내되어 합지부(60)측으로 이송되는 칩 제거용 이형 필름(30)에는 점착제(31b)가 인쇄되어야 함은 물론이다.In addition, when the adhesive 31b is applied to the release film 30 for chip removal, the present invention is guided to the guide roller 80 as shown in FIG. 9 and the release film 30 for chip removal transferred to the lamination part 60 side. Of course, the adhesive 31b should be printed.
한편, 본 발명은 도 2와 함께 도 7 내지 도 9에 도시된 실시예를 다시 참조하면, 금형부(20)를 통해 배출되어 홀(11) 및 칩(12)이 형성된 가공층(10)과, 칩(12)들 각각이 부착된 칩 제거용 이형 필름(30)이 가이드 롤러(80)를 거쳐 제품(P)과 칩(12)이 부착된 칩 제거용 이형 필름(30, 도 6 참조)의 형태로 분리되도록 분리부(이하 미도시)를 더 구비할 수도 있다.Meanwhile, referring back to the embodiment shown in FIGS. 7 to 9 along with FIG. 2, the present invention is discharged through the mold part 20 to form a processed layer 10 having holes 11 and chips 12 formed therein. The chip removing mold release film 30 to which each of the chips 12 is attached is passed through the guide roller 80, and the chip removing mold release film 30 to which the product P and the chip 12 are attached (see FIG. 6). Separator (not shown) may be further provided to be separated in the form of.
여기서, 분리부는 특별히 도시하지는 않았으나, 가공층(10)을 제품(P)의 표면에 음압을 형성하여 흡착된 상태로 칩(12)이 부착된 칩 제거용 이형 필름(30)으로부터 분리하기 위한 별도의 흡착판이나 음압 챔버의 형태로 제공될 수 있으며, 가이드 롤러(80)를 거쳐 배출되는 홀(11)이 형성된 가공층(10)과 칩(12)들 각각이 부착된 칩 제거용 이형 필름(30)을 직접 수작업에 의하여 분리하는 작업자일 수도 있을 것이다.Here, although not specifically shown, the separation layer for separating the processing layer 10 from the chip removal release film 30 to which the chip 12 is attached in a state of being adsorbed by forming a negative pressure on the surface of the product (P). It may be provided in the form of a suction plate or a negative pressure chamber, the processing layer 10 and the chip release film 30 is attached to each of the processing layer 10 and the chip 12 is formed with a hole 11 discharged through the guide roller 80 It may be a worker who separates by hand manually.
상기와 같은 본 발명의 다양한 실시예에 따른 양각 금형 장치를 이용하여 제품(P)을 제조하는 방법에 관하여 도 1 내지 도 9를 참조하면서 이하에서 더욱 상세하게 살펴보기로 한다.A method of manufacturing the product P using the embossed mold apparatus according to various embodiments of the present invention as described above will be described in more detail below with reference to FIGS. 1 to 9.
본 발명은 금형부(20)에 의하여 가공 대상물인 가공층(10)에 복수로 형성되는 홀(11) 각각으로부터 발생되는 칩(12)들을, 접착성 또는 점착성을 가진 칩 제거용 이형 필름(30)을 이용하여 부착시켜 전부 제거하게 된다.According to the present invention, the chip 12 generated from each of the holes 11 formed in the plurality of holes 11 formed in the processing layer 10 as the object to be processed by the mold part 20 is a release film 30 for chip removal having adhesiveness or adhesiveness. To remove all of them.
여기서, 금형부(20)에는 특정 형상의 홀(11) 각각과 대응하는 특정 패턴을 가진 블레이드(22)가 형성되는 것을 알 수 있다.Here, it can be seen that the blade 22 having a specific pattern corresponding to each of the holes 11 having a specific shape is formed in the mold part 20.
이때, 금형부(20)는 가공층(10)의 상측에서 승강 왕복 가능하게 배치되어 가공층(10)을 가압함으로써 홀(11)을 형성하게 되는 것이다.At this time, the mold part 20 is disposed to be capable of lifting up and down on the upper side of the processing layer 10 to form the hole 11 by pressing the processing layer 10.
전술한 바와 같이 도 2 내지 도 9에 도시된 반칼 작업은 크게 가압하고 인쇄하며 합지한 후 분리하는 과정을 포함하여 이루어질 수 있다.As described above, the half knife operation illustrated in FIGS. 2 to 9 may include a process of separating and pressing and printing and laminating largely.
참고로, 가공 필름(M)은 저면에 점착층(72)이 형성된 가공층(10)과, 가공층(10)의 저면이 점착되는 이형지층(70)을 포함한다.For reference, the processing film M includes a processing layer 10 having an adhesive layer 72 formed on a bottom surface thereof, and a release paper layer 70 on which a bottom surface of the processing layer 10 adheres.
우선, 금형부(20)로 가공층(10)을 가압하여 홀(11)들을 형성하는 과정이 이루어진다.First, a process of forming the holes 11 by pressing the processing layer 10 with the mold part 20 is performed.
이후, 칩 제거용 이형 필름(30)상에, 홀(11) 각각과 대응하는 위치를 포함하여 접착제(31a) 또는 점착제(31b)를 인쇄하는 과정이 이루어진다.Thereafter, a process of printing the adhesive 31a or the adhesive 31b including a position corresponding to each of the holes 11 on the chip removing release film 30 is performed.
다음으로, 접착제(31a) 또는 점착제(31b)가 인쇄된 칩 제거용 이형 필름(30)을, 가공층(10)과 합지하는 과정이 이루어진다.Next, the process of laminating | stacking the release film 30 for chip | tip removal in which the adhesive 31a or the adhesive 31b was printed with the process layer 10 is performed.
계속하여, 칩 제거용 이형 필름(30)과 가공층(10)을 상호 분리하는 과정이 이루어진다.Subsequently, a process of separating the chip removing release film 30 and the processing layer 10 from each other is performed.
따라서, 칩(12)들은 칩 제거용 이형 필름(30)에 인쇄된 접착제(31a) 또는 점착제(31b)에 부착되어 제거되는 것이다.Therefore, the chips 12 are attached to and removed from the adhesive 31a or the adhesive 31b printed on the release film 30 for chip removal.
여기서, 가공층(10)과 합지하는 과정이 이루어지기 전까지 가공층(10)이 이송되는 방향과 칩 제거용 이형 필름(30)이 이송되는 방향은 상호 반대 방향인 것은 전술한 바와 같다.Here, the direction in which the processing layer 10 is transferred and the direction in which the chip removing release film 30 is transferred are opposite to each other until the process of laminating the processing layer 10 is performed.
그리고, 특정 패턴의 홀(11)들은 금형부(20)의 블레이드(22)의 작용에 따라 도 5와 같이 가공층(10)에만 형성되어야 할 것이다.In addition, holes 11 of a specific pattern should be formed only in the processing layer 10 as shown in FIG. 5 according to the action of the blade 22 of the mold part 20.
따라서, 이형지층(70)은 접착제(31a) 또는 점착제(31b)가 적용된 칩 제거용 이형 필름(30)과 별도로 구비되어 가공층(10)과 함께 일체로 일방향으로 공급되는 것을 알 수 있다.Therefore, it can be seen that the release paper layer 70 is provided separately from the chip removing release film 30 to which the adhesive 31a or the adhesive 31b is applied and is integrally supplied together with the processing layer 10 in one direction.
또한, 접착제(31a) 또는 점착제(31b)의 부착력은, 칩(12)의 부착 제거가 확실하게 이루어질 수 있도록, 점착층(72)의 부착력보다 커야 함은 전술한 바와 같다.In addition, as mentioned above, the adhesive force of the adhesive 31a or the adhesive 31b should be larger than the adhesive force of the adhesive layer 72 so that the adhesion removal of the chip 12 can be made reliably.
이러한 접착제(31a) 또는 점착제(31b)는 특정 패턴의 홀(11)들과 대응하는 위치를 포함하여 인쇄되어지되, 도 4(a)와 같이 칩 제거용 이형 필름(30)에서 홀(11) 각각과 대응하는 위치의 홀 형성부(11') 전부에 인쇄되거나, 도 4(b)와 같이 홀(11) 각각과 대응하는 위치의 홀 형성부(11') 일부에만 인쇄될 수도 있다.The adhesive 31a or the adhesive 31b may be printed including a position corresponding to the holes 11 of a specific pattern, but as shown in FIG. 4 (a), the holes 11 are removed from the release film 30 for chip removal. It may be printed on all of the hole forming portions 11 'at positions corresponding to the respective holes, or may be printed only on a part of the hole forming portions 11' at positions corresponding to the holes 11, as shown in FIG.
또한, 이러한 접착제(31a) 또는 점착제(31b)는 금형 설계 및 제조 비용의 절감과 원자재 사용의 낭비를 방지하기 위하여 도 4(c)와 같이 가공 필름(M) 중 가공층(10)에서 홀(11) 각각과 대응하는 위치의 홀 형성부(11') 전부에 인쇄되거나, 도 4(d)와 같이 홀(11) 각각과 대응하는 위치의 홀 형성부(11') 일부에만 인쇄될 수도 있음은 물론이다.In addition, the adhesive 31a or the adhesive 31b may be formed in the hole in the processed layer 10 of the processed film M as shown in FIG. 4 (c) in order to reduce mold design and manufacturing cost and to prevent waste of raw materials. 11) may be printed on all of the hole forming portions 11 'corresponding to each position, or may be printed only on a part of the hole forming portions 11' corresponding to each of the holes 11 as shown in FIG. 4 (d). Of course.
한편, 접착제(31a)가 칩 제거용 이형 필름(30)의 표면에 인쇄된 경우, 접착제(31a)의 성질에 따라 도 7과 같이 열풍 건조하거나 도 8과 같이 UV 경화를 추가적으로 실시할 필요가 있다.On the other hand, when the adhesive 31a is printed on the surface of the chip removing release film 30, it is necessary to perform hot air drying as shown in FIG. 7 or UV curing as shown in FIG. 8 according to the property of the adhesive 31a. .
또한, 점착제(31b)가 칩 제거용 이형 필름(30)의 표면에 인쇄된 후에, 전술한 바와 같은 열풍 건조 및 UV 경화에 의하여 점착력이 발현되는 것이 바람직하며, 도 9와 같이 점착제(31b)가 인쇄된 칩 제거용 이형 필름(30)은 합지부(60)에 의하여 가공층(10)과 합지된 후 금형부(20)를 이용하여 가공층(10)을 가압하게 된다.In addition, after the adhesive 31b is printed on the surface of the chip removing release film 30, it is preferable that the adhesive force is expressed by hot air drying and UV curing as described above, and the adhesive 31b is formed as shown in FIG. 9. The printed chip removing release film 30 is laminated with the processing layer 10 by the lamination part 60, and then presses the processing layer 10 by using the mold part 20.
여기서, 점착제(31b)는 그 특성상 탈부착 가능한 물질로 이루어져 있으므로, 가공층(10)과 칩 제거용 이형 필름(30)을 합지하기 전이나 후이든 열풍 건조 및 UV 경화가 이루어질 수 있을 것이다.Here, since the pressure sensitive adhesive 31b is made of a removable material, hot air drying and UV curing may be performed before or after laminating the processing layer 10 and the release film 30 for chip removal.
한편, 접착제(31a) 또는 점착제(31b)는 칩 제거용 이형 필름(30)의 전체면에 걸쳐 인쇄될 수 있으며, 도 10(a)와 같이 칩 제거용 이형 필름(30)의 전체면에 걸쳐 인쇄된 접착제(31a) 또는 점착제(31b) 중에서, 특정 패턴의 홀(11)들이 형성될 부분을 제외한 나머지 부분에 인쇄된 접착제(31a) 또는 점착제(31b)는, 도 10(b) 또는 도 10(c)와 같이 별도로 마련된 제거제(32)를 이용하여 제거될 수 있다.Meanwhile, the adhesive 31a or the adhesive 31b may be printed over the entire surface of the chip removing release film 30, and as shown in FIG. 10 (a), over the entire surface of the chip removing release film 30. Among the printed adhesive 31a or the adhesive 31b, the adhesive 31a or the adhesive 31b printed on the remaining portions except for the portion where the holes 11 of a specific pattern are to be formed is shown in FIG. 10 (b) or FIG. 10. It may be removed using a remover 32 provided separately (c).
즉, 제거제는 도 10(b)와 같이 접착제(31a) 또는 점착제(31b)가 불필요한 부분까지 접착제(31a) 또는 점착제(31b)를 남겨두지 않고, 홀(11) 각각의 정확한 위치에 대응하는 접착제(31a) 또는 점착제(31b)만 남기고 제거할 수 있다.That is, the remover does not leave the adhesive 31a or the adhesive 31b until the unnecessary portion of the adhesive 31a or the adhesive 31b as shown in FIG. 10 (b), and the adhesive corresponding to the exact position of each of the holes 11. It can remove, leaving only 31a or adhesive 31b.
그리고, 제거제(32)는 접착제(31a) 또는 점착제(31b)가 불필요한 부분에는 도 10(c)와 같이 접착제(31a) 또는 점착제(31b)의 접착력 또는 점착력을 제거하는 물질로 글루킬러(glue killer) 등과 같은 물질을 도포되도록 할 수 있다.In addition, the remover 32 is a material that removes the adhesive force or adhesive force of the adhesive 31a or the adhesive 31b to a portion where the adhesive 31a or the adhesive 31b is unnecessary, as shown in FIG. 10 (c). Material such as) may be applied.
이러한 제거제(32)의 적용 또한 특별히 도시하지 않았으나, 인쇄부(40)와 같은 장비를 이용하여 정밀하게 인쇄하는 방식으로 접착제(31a) 또는 점착제(31b)를 제거할 수도 있음은 물론이다.Although the application of the remover 32 is not particularly shown, the adhesive 31a or the adhesive 31b may be removed in a precise printing manner using equipment such as the printing unit 40.
따라서, 제거제(32)로 접착제(31a) 또는 점착제(31b)를 제거하거나 접착력 또는 점착력이 제거된 칩 제거용 이형 필름(30)과 가공층(10)이 합지부(60)에 의하여 상호 합지되는 것이다.Therefore, the chip release film 30 for removing the adhesive 31a or the adhesive 31b with the remover 32 or the adhesive layer or the adhesive force from which the adhesive layer is removed and the processing layer 10 are laminated together by the lamination unit 60. will be.
전술한 바와 같이 접착제(31a) 또는 점착제(31b)나 제거제(32) 등의 인쇄는 스크린 인쇄, 오프셋 인쇄, 그라비아 인쇄 방식 중 어느 하나를 적절히 선택하여 실시할 수 있을 것이다.As described above, the printing of the adhesive 31a, the adhesive 31b, the removing agent 32, or the like may be performed by appropriately selecting any one of screen printing, offset printing, and gravure printing.
여기서, 접착제(31a)는 A, B, C, D 중 어느 하나 또는 하나 이상의 조합일 수 있다.Here, the adhesive 31a may be any one or a combination of one or more of A, B, C, and D.
이때, 점착제(31b)는 a, b, c, d 중 어느 하나 또는 하나 이상의 조합일 수도 있다.At this time, the pressure-sensitive adhesive 31b may be any one or a combination of one, b, c, d.
또한, 제거제(32)는 I, II, III, IV 중 어느 하나 또는 하나 이상의 조합일 수도 있다.In addition, the remover 32 may be any one or a combination of one or more of I, II, III, and IV.
이상과 같이 본 발명은 간단한 구성에 의하여 불량 발생을 없애면서도 신속하고 효율적으로 제품의 대량 생산이 가능하도록 하는 양각 금형 장치 및 이것을 이용한 제품의 제조 방법을 제공하는 것을 기본적인 기술적 사상으로 하고 있음을 알 수 있다.As described above, it can be seen that the present invention has a basic technical idea to provide an embossed mold apparatus and a method of manufacturing a product using the same, which allow mass production of products quickly and efficiently while eliminating defects by a simple configuration. have.
그리고, 본 발명의 기본적인 기술적 사상의 범주 내에서 당해 업계 통상의 지식을 가진 자에게 있어서는 다른 많은 변형 및 응용 또한 가능함은 물론이다.In addition, many modifications and applications are possible to those skilled in the art within the scope of the basic technical idea of the present invention.

Claims (13)

  1. 가공층의 저면에 점착층이 형성되고 상기 가공층의 저면이 점착되는 이형지층을 포함하는 가공 필름 중 상기 가공층에 금형부를 이용하여 홀을 형성하는 과정과,Forming a hole in the processed layer by using a mold part of the processed film including a release paper layer on which an adhesive layer is formed on the bottom of the processed layer and the bottom of the processed layer is adhered;
    가공층에 형성될 홀과 대응하는 위치에 접착제 또는 점착제를 형성하는 과정과,Forming an adhesive or an adhesive at a position corresponding to the hole to be formed in the processing layer;
    칩 제거용 이형 필름을, 상기 가공층과 합지하는 과정과,Laminating the release film for chip removal with the processing layer;
    상기 칩 제거용 이형 필름과 상기 가공층을 상호 분리하는 과정을 포함하며,And separating the chip release film and the processed layer from each other,
    상기 칩은 상기 칩 제거용 이형 필름에 의하여 제거되는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법. And the chip is removed by the release film for chip removal.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 접착제 또는 상기 점착제는 상기 칩 제거용 이형 필름상에 인쇄됨으로써 형성되는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법.Said adhesive or said adhesive is formed by printing on said release film for chip removal, The manufacturing method of the product using the embossed metal mold | die apparatus characterized by the above-mentioned.
  3. 청구항 1에 있어서,The method according to claim 1,
    상기 접착제 또는 상기 점착제는 상기 가공층상에 인쇄됨으로써 형성되는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법.Said adhesive or said adhesive is formed by printing on said processed layer, The manufacturing method of the product using the embossed metal mold | die apparatus characterized by the above-mentioned.
  4. 청구항 1에 있어서,The method according to claim 1,
    상기 접착제 또는 상기 점착제는 상기 홀과 대응하는 위치의 전부 또는 일부에만 인쇄되는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법.The adhesive or the pressure-sensitive adhesive is printed on all or part of the position corresponding to the hole manufacturing method of the product using the embossed mold apparatus.
  5. 청구항 1에 있어서,The method according to claim 1,
    상기 접착제 또는 상기 점착제는 열풍 건조 또는 UV 경화되는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법.The adhesive or the adhesive is a hot air drying or UV curing method for producing a product using an embossed mold apparatus, characterized in that the curing.
  6. 청구항 5에 있어서,The method according to claim 5,
    상기 칩 제거용 이형 필름상에 형성된 상기 접착제가 열풍 건조된 후, 상기 칩 제거용 이형 필름과 상기 가공층이 합지되는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법.And after the adhesive formed on the chip removing mold release film is hot air dried, the chip removing mold release film and the processing layer are laminated to each other.
  7. 청구항 5에 있어서,The method according to claim 5,
    상기 칩 제거용 이형 필름상에 형성된 상기 접착제는, 상기 칩 제거용 이형 필름과 상기 가공층이 합지된 후 UV 경화되는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법.And the adhesive formed on the chip removing mold release film is UV cured after the chip removing mold release film and the processing layer are laminated to each other.
  8. 청구항 1에 있어서,The method according to claim 1,
    상기 칩 제거용 이형 필름상에 형성된 상기 점착제는, 상기 칩 제거용 이형 필름과 상기 가공층이 합지되기 전 또는 합지된 후 UV 경화되는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법.And the pressure-sensitive adhesive formed on the chip removing mold release film is UV cured before or after the chip removing mold release film and the processing layer are laminated.
  9. 청구항 1에 있어서,The method according to claim 1,
    상기 칩 제거용 이형 필름상에 형성된 상기 접착제 또는 상기 점착제는, 상기 칩 제거용 이형 필름과 상기 가공층이 합지되기 전에 열풍 건조되는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법.The adhesive or the pressure-sensitive adhesive formed on the release film for chip removal, hot air drying before the release film for chip removal and the processing layer is laminated, the manufacturing method of the product using the embossed mold apparatus.
  10. 청구항 1에 있어서,The method according to claim 1,
    상기 접착제에 의한 접착성 또는 상기 점착제에 의한 점착성은, 상기 접착제 또는 점착제가 상기 칩 제거용 이형 필름에 형성된 이후에 열풍 건조 또는 UV 경화에 의하여 발현되는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법.Adhesiveness by the adhesive or adhesiveness by the pressure-sensitive adhesive is produced by the hot air drying or UV curing after the adhesive or pressure-sensitive adhesive is formed on the release film for chip removal. Way.
  11. 청구항 1에 있어서,The method according to claim 1,
    상기 접착제 또는 점착제를 형성하는 과정은,Forming the adhesive or pressure-sensitive adhesive,
    상기 접착제 또는 상기 점착제를 상기 칩 제거용 이형 필름상의 상기 홀과 대응하는 위치에 인쇄함에 의하여 이루어지는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법.And printing the adhesive or the pressure-sensitive adhesive at a position corresponding to the hole on the release film for chip removal.
  12. 청구항 1에 있어서,The method according to claim 1,
    상기 접착제 또는 점착제를 형성하는 과정은,Forming the adhesive or pressure-sensitive adhesive,
    상기 접착제 또는 상기 점착제를 상기 칩 제거용 이형 필름의 전체면에 걸쳐 형성한 다음, 상기 홀이 형성될 부분을 제외한 나머지 부분에 형성된 상기 접착제 또는 상기 점착제의 접착성 또는 점착성을 제거함에 의하여 이루어지는 것을 특징으로 하는 양각 금형 장치를 이용한 제품의 제조 방법.Forming the adhesive or the adhesive over the entire surface of the chip removing release film, and then removing the adhesive or adhesiveness of the adhesive or the adhesive formed on the remaining portions except for the portion where the hole is to be formed. The manufacturing method of the product using the embossed metal mold | die apparatus made into.
  13. 가공층의 저면에 점착층이 형성되고 상기 가공층의 저면이 점착되는 이형지층을 포함하는 가공 필름 중 상기 가공층에 홀을 형성하는 양각 금형을 포함하는 금형부와,A mold part including an embossed mold for forming a hole in the processed layer of the processed film including a release paper layer on which an adhesive layer is formed on the bottom of the processed layer and the bottom of the processed layer is adhered;
    칩 제거용 이형 필름상의 상기 홀과 대응하는 위치에 접착제 또는 점착제를 형성하는 인쇄부와,A printing portion for forming an adhesive or an adhesive at a position corresponding to the hole on the release film for chip removal;
    상기 접착제 또는 상기 점착제가 형성된 상기 칩 제거용 이형 필름을, 상기 가공층과 합지하는 합지부를 포함하며,A lamination part for laminating the release film for chip removal on which the adhesive or the adhesive is formed, with the processing layer;
    상기 홀로부터 발생되는 칩은 상기 칩 제거용 이형 필름에 형성된 상기 접착제 또는 상기 점착제에 의하여 제거되는 것을 특징으로 하는 양각 금형 장치.The chip generated from the hole is embossed mold apparatus, characterized in that removed by the adhesive or the adhesive formed on the release film for chip removal.
PCT/KR2015/008750 2015-07-30 2015-08-21 Embossing mold apparatus and method for preparing product by means of same WO2017018580A1 (en)

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