WO2017016124A1 - Process cartridge regeneration method and regenerated process cartridge - Google Patents

Process cartridge regeneration method and regenerated process cartridge Download PDF

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Publication number
WO2017016124A1
WO2017016124A1 PCT/CN2015/096577 CN2015096577W WO2017016124A1 WO 2017016124 A1 WO2017016124 A1 WO 2017016124A1 CN 2015096577 W CN2015096577 W CN 2015096577W WO 2017016124 A1 WO2017016124 A1 WO 2017016124A1
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WO
WIPO (PCT)
Prior art keywords
process cartridge
developing unit
flexible
accommodating chamber
developer accommodating
Prior art date
Application number
PCT/CN2015/096577
Other languages
French (fr)
Chinese (zh)
Inventor
杨妙玲
田茂龙
蒲宏礼
曹建新
梁祺杰
Original Assignee
珠海艾派克科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 珠海艾派克科技股份有限公司 filed Critical 珠海艾派克科技股份有限公司
Publication of WO2017016124A1 publication Critical patent/WO2017016124A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G21/00Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
    • G03G21/16Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
    • G03G21/18Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements using a processing cartridge, whereby the process cartridge comprises at least two image processing means in a single unit
    • G03G21/1803Arrangements or disposition of the complete process cartridge or parts thereof
    • G03G21/181Manufacturing or assembling, recycling, reuse, transportation, packaging or storage
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G21/00Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
    • G03G21/16Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
    • G03G21/18Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements using a processing cartridge, whereby the process cartridge comprises at least two image processing means in a single unit

Definitions

  • the present invention relates to a process cartridge regeneration method and a regeneration process cartridge, and more particularly to a process cartridge with a flexible developer accommodating cavity.
  • a prior art electronic imaging device refers to an apparatus that forms an image on a recording medium using an electrophotographic image forming technique.
  • it includes an electrophotographic copying machine, a laser beam printing device, an LED printing device, an electrophotographic facsimile machine, and the like.
  • the process cartridge refers to a component that is detachably mounted in the above apparatus, which is involved in electrophotographic imaging, and the process cartridge is one or more.
  • the process cartridge forms an image on a recording medium using toner.
  • the toner is consumed as the image is formed, so that when the remaining amount of toner in the process cartridge is reduced due to the consumption of the toner until the process cartridge cannot form an image level satisfactory to the user, the service cartridge has a service life. End.
  • the process cartridge can be put into service again for maintenance and regeneration. In doing so, we can maximize the use of existing resources to reduce the burden on the environment from the perspective of protecting the environment and reducing energy consumption.
  • Regeneration of the process cartridge has also been carried out in the prior art, but there is currently no corresponding regeneration method for the process cartridge with a flexible developer containment chamber.
  • the present invention provides a process cartridge with a flexible developer accommodating chamber which does not currently have a corresponding regeneration method to solve the technical problem that the prior art cannot regenerate a process cartridge with a flexible developer accommodating chamber.
  • the technical solution adopted by the present invention is:
  • the process cartridge includes a developing unit, and further includes a flexible developer accommodating chamber disposed in the developing unit, and the method of regenerating the process cartridge includes the following steps:
  • the step (b) further includes the following steps:
  • the developer is filled or opened on the developing unit from the opening of the developing unit accommodating chamber. Fill the developer after opening.
  • the location of the opening is at the identification mark.
  • step (f) further comprising removing the stirring frame
  • the step (b) further includes the following steps:
  • the new flexible developer accommodating chamber is connected to the agitating frame, and when the agitating frame is rotated, the new flexible developer accommodating chamber is opened and the developer is supplied.
  • a new seal member is connected to the new flexible developer accommodating chamber on one side, and the other side is coupled to the snap portion on the agitator.
  • step (i) Also included in the step (i) is that the new seal is used to block the developer outlet on the new flexible developer accommodating chamber.
  • the new cover body has a support portion of the agitating frame which is disposed on both ends in the longitudinal direction of the cover body, and the agitator support portion on one end is in a direction parallel to the longitudinal direction of the new cover body.
  • a through groove is provided, and a plurality of grooves for fixing the new flexible developer accommodating chamber to the new one are disposed in a direction perpendicular to the new cover body on the inner side of the new cover body near the other end support portion of the agitator a fixing portion on the cover.
  • the new flexible developer accommodating chamber in the step (b) is provided with a developer outlet, and a flexible seal seals the developer outlet, and the flexible seal has a free end provided from the stirring frame support portion.
  • the slot passes.
  • the fixing portion is disposed on an end away from the through groove.
  • the developing unit includes a developing frame, and a through groove is formed in the longitudinal end of the developing frame for allowing a free end of the flexible sealing member to pass through, and is inserted into the through groove by an elastic sealing member for sealing.
  • a pad is further disposed between the flexible developer accommodating cavity and the flexible sealing member, and one end of the pad is provided with a protruding piece, and the protruding piece is connected to the fixing portion through a connection port.
  • the present invention also provides a process cartridge formed by regenerating a flexible developer containing chamber regeneration method according to any of the foregoing.
  • the present invention also provides a regeneration process cartridge characterized in that the regeneration process cartridge is regenerated by a regeneration method with a flexible developer accommodating chamber process cartridge as described above.
  • the method of regenerating the process cartridge includes the steps of: (a) taking out the flexible developer accommodating chamber in the developing unit of the process cartridge from the developing unit; (b) filling the developer to Said A new flexible developer accommodating chamber is installed in the inner cavity of the developing unit of the process cartridge into the developing unit of the process cartridge.
  • the present invention also provides a process cartridge comprising the modified one described in the foregoing, or a novel process cartridge for providing a process cartridge comprising a flexible developer receiving chamber.
  • Figure 1 is a view showing the overall structure of a color image forming apparatus for processing a process cartridge of the present invention
  • Figure 2 is a perspective view of the process cartridge before regeneration according to the present invention.
  • Figure 3 is a structural view showing a process cartridge before regeneration according to the present invention.
  • Figure 4 is a schematic view of a split processing cartridge
  • Figure 5 is a schematic view of the split photosensitive unit
  • Figure 6 is a schematic view of the resolution developing unit
  • Figure 7 is a schematic view of the powder feeding roller member in the developing unit
  • Figure 8 is a schematic cross-sectional view showing the structure of the developing unit
  • Figure 9 is a schematic view of the flexible developer accommodating chamber removed from the developing unit.
  • Figure 10 is a schematic view showing the filling of the developer after the process cartridge is regenerated in the first embodiment
  • Figure 11 is a schematic view showing the treatment of the developer filling port in the second embodiment
  • Figure 12 is a schematic view showing a developer filled in the second embodiment
  • Figure 13 is a schematic view showing the flexible developer chamber and the stirring frame in the developing unit disassembled in the third embodiment
  • Figure 14 is a schematic view showing the installation of the repaired flexible developer cavity agitating frame
  • Figure 15 is a schematic view showing the repair of the flexible developer chamber in the third embodiment
  • Figure 16 is a schematic view showing the repair of the flexible developer chamber in the third embodiment
  • Figure 17 is a schematic view showing the cutting cover of the fourth embodiment and the fifth embodiment
  • Figure 18 is a schematic view showing the cover body, the flexible developer chamber and the stirring frame after the installation and repair of the embodiment 4;
  • Figure 19 is a schematic view of a flexible developer accommodating chamber of the sixth embodiment with a flexible seal
  • Figure 20 is a perspective view of the developing unit of the sixth embodiment with a flexible seal
  • Figure 21 is a schematic view showing another flexible developer accommodating chamber of the sixth embodiment.
  • Figure 22 is a schematic view showing the assembly of the seventh embodiment
  • Figure 23 is a schematic view showing the assembled flexible developer accommodating chamber of the seventh embodiment
  • Figure 24 is a cross-sectional view showing the regeneration process cartridge of the eighth embodiment.
  • Fig. 1 shows a process cartridge of the present invention installed in the present invention.
  • the main body 100 of the color electronic imaging device is provided with four developing cartridges (PK, PC, PM, PY), and each of the developing cartridges has a color developing agent, which is black (black), cyan (Cyan), and Red (Magenta), yellow (Yellow) four base color developers.
  • a laser beam optical scanning system is disposed in the main body of the electronic imaging device, and a laser beam L is emitted for exposing the photosensitive member to form an electrostatic latent image, and then transferring the developer to the photosensitive member from the developing chamber to form a developer image.
  • the developer image is transferred to a transfer belt disposed near the photosensitive member by a transfer system disposed in the main body of the electronic image forming apparatus, and the developer image is transferred to the transfer belt by the feed system in combination with the transfer system.
  • Print media such as on paper.
  • the developer image is then melted by heating by a heat fixing device in the image forming apparatus and then fixed on the printing medium.
  • FIG. 2 is a perspective view of the process cartridge before regeneration according to the present invention, four process cartridges PK, PC, PM, PY having different developers are detachably mounted in the color electronic imaging device, when the life of the process cartridge is exhausted, the user It is convenient to take out the process cartridge that has reached the end of life from the electronic image forming apparatus in order to replace the new process cartridge.
  • the dismantled service cartridge that has been used up can be repaired or recycled after being recycled by a certain process.
  • Figure 3 is a structural view showing a process cartridge before regeneration according to the present invention, as is well known to those skilled in the art, including a powder container portion 21, a waste toner box portion 22, and a connecting unit 2 for connecting the developing unit 21 and the photosensitive unit 22 The first end cap 23 and the second end cap 24.
  • the developing unit 21 includes a powder frame 211 in which a developer chamber for accommodating the developer is disposed, and a stirring member for stirring the developer is further disposed in the developer chamber, and the length direction of the powder container frame is further provided. a developer outlet, a powder feeding roller disposed near the developer outlet, a powder discharging knife and a developing roller 4 disposed in parallel with the powder feeding roller; and a powder feeding roller for conveying the developer in the developer chamber to the surface of the developing roller
  • the powder discharging knife is used to contact the surface of the developing roller to control the thickness of the surface of the developing roller, and the developer is charged by friction.
  • the photosensitive unit 22 includes a waste toner box frame 221 for supporting the photosensitive member 3 for accommodating the developer remaining on the surface of the photosensitive member after development, and the photosensitive member 3 is also a photosensitive drum unit rotatably disposed along the waste toner chamber The longitudinal direction of the frame is disposed, and a cleaning blade member is disposed under the photosensitive member 3 for cleaning the developer remaining on the surface of the photosensitive member 3, and a charging roller member is disposed adjacent to the photosensitive member 3 in the longitudinal direction of the waste toner box frame 221. Used to charge the photosensitive element.
  • the process cartridge contains a rotating member including, for example, a stirring member, a powder feeding roller member, a developing roller member, a photosensitive member, a charging roller member, and the like. Further, an assembly for receiving power from the inside of the electronic image forming apparatus to drive the rotation of the rotating member in the process cartridge is provided at one end in the longitudinal direction of the process cartridge.
  • a photosensitive member driving force receiving member 31 is provided at the end of the photosensitive member as shown in FIG. 3, and a portion of the gear 123 provided at the end of the developing roller 4, and a developing unit power receiving member also for receiving power from the inside of the electronic image forming apparatus. 122.
  • a conductive element for contact with the conductive contacts in the electronic imaging device such as the drum pin 222 component shown in Figure 3, additionally provided as is well known to those skilled in the art.
  • the charging roller and the developing roller conductive member are not shown in the drawings.
  • FIG. 4 is a schematic view of the split process cartridge.
  • a tension spring 25 is disposed at one end of the process cartridge 2, and is developed.
  • the frame end portions of the unit 21 and the photosensitive unit 22 are respectively provided with a barb portion for mounting the tension spring 25, and the developing unit 21 and the photosensitive unit 22 are connected together by the tension spring 25, so that the tension spring 25 is one end and developed The unit is connected and the other end is connected to the photosensitive unit.
  • the conductive member drum shaft pin 222 is mounted on the end cover 24, which is referred to as a conductive end cover; and the end cover 23 disposed on the other end of the process cartridge 2 is provided in the same manner as the drive portion on the process cartridge.
  • End, 23 is the drive end cap; the conductive end cap 24 and the drive end cap 23 jointly connect the developing unit 21 and the photosensitive unit 22 together.
  • the conductive end caps 24 and the driving end caps 23 are not fixed to the respective unit frames by screws as in the conventional process, but are positioned by the positioning posts and the positioning holes, and then the plastic positioning posts and the positioning holes are welded. Bonding.
  • the end caps at both ends are bonded and fixed to the frame on the photosensitive unit, and are not bonded and fixed to the frame on the developing unit, and the developing unit can have a certain rotating space with respect to the photosensitive unit. That is, before the process cartridge is unsplit, the end caps of the process cartridge are fixed relative to the photosensitive unit, and the developing unit has a certain rotational space around the axis.
  • the method of splitting the developing unit 21 and the photosensitive unit 22 of the process cartridge 2 may be:
  • step 1 the tension spring 25 is detached from the barb of the frame end portion of the photosensitive unit 22 and the barb on the end portion of the frame of the developing unit 21, respectively, and the pull-down spring 25 is taken.
  • Step 2 using a tool such as a trowel, the conductive end cap 24 is opened, so that the portion that is originally bonded by the solder is separated, and the end cap 24 is detached from the photosensitive unit frame, so that the drum shaft pin 222 of the photosensitive member is electrically grounded remains. On the conductive end cap.
  • Step 3 the developing unit 21 is grasped from the end from which the conductive end cover 24 is detached, and the developing unit 21 is taken out to separate the developing unit 21 from the photosensitive unit 22.
  • FIG. 5 is a schematic view of the split photosensitive unit.
  • the photosensitive unit 22 includes a photosensitive member 3 whose surface is covered with a photosensitive coating for receiving laser signal irradiation in the electronic imaging device to form an electrostatic latent image on the surface of the photosensitive member, and further includes a charging member 5 and a photosensitive member.
  • the elements 3 are arranged in parallel and are in contact with the surface of the photosensitive element 3 for charging the photosensitive element 3, the middle of the charging member 5 is a steel shaft, the surface is covered with a rubber layer, and the steel shaft portion is exposed at both ends; the frame 221 of the photosensitive unit 22 A charging member bracket is disposed at both ends for supporting both ends of the charging member 5; and a cleaning blade 6 is further disposed on the photosensitive unit frame 221 for contacting the surface of the photosensitive member 3, and removing the developing cartridge remains in the photosensitive The developer on the surface of the unit.
  • the method of splitting the photosensitive unit can be:
  • Step 1 Grab the end of the photosensitive element 3 near the conductive end, raise an angle, and pull out the photosensitive unit to disengage the photosensitive unit from the driving end cover 23.
  • step 2 the steel shaft at one end of the charging member 5 is grasped to be separated from the corresponding bracket first, and the charging member 5 is pulled out to be separated from the bracket at the other end.
  • step 3 the cleaning blade is fixed to the frame 221 by screws. Therefore, the screws 141, 142 at both ends of the cleaning blade are separately removed by using a tool, and the cleaning blade 6 is removed from the frame 221.
  • Figure 6 is a schematic view of the resolution developing unit.
  • the developing unit 21 includes a developing member 4 for transferring a developer to the photosensitive member 3 to form a developer image on the surface of the photosensitive member, and a powder discharging knife for controlling the thickness of the developer layer on the surface of the developing member.
  • a member 7, and a powder feeding roller 8 that conveys the developer in the developer chamber to the surface of the developing member 4, and is provided at one end in the longitudinal direction of the developing unit for receiving power from the electronic image forming apparatus to transmit and drive the developing member 4,
  • the powder feed roller 8 and the drive unit 12 that rotates in the developing chamber (not shown).
  • the step of splitting the developing unit 21 may be:
  • Step 1 Remove the screws 143 and 144, drive the assembly 12 and the end bracket 13.
  • the screws 143 and 144 are for fixing the drive unit 12 provided at the end of the developing unit 21 to the frame 211 together with the end bracket 13 provided between the end of the drive unit 12 and the end of the developing unit frame 211.
  • the drive assembly 12 and the end bracket 13 can be removed.
  • Step 2 The developing member 4 is removed, and the developing member is collectively mounted by a positioning hole 42 provided at one end of the main frame of the developing unit 21, and a positioning hole 41 provided on the end bracket 13.
  • Step 3 Remove the screws 145 and 146 that fix the powder knife at both ends of the powder discharging knife, and then remove the powder discharging knife 7.
  • Step 4 Remove the powder feed roller 8.
  • Figure 7 is a schematic view of the powder feed roller member in the developing unit. Referring to Fig. 7, a method of taking off the powder feed roller 8 in the developing unit, the powder feed roller 8 is supported on both ends in the longitudinal direction of the developing unit frame 211. Since the powder feeding roller 8 is composed of the mandrel 81 and the surface layer sponge material 82, and the surface layer material 82 is adhered to the mandrel circumferential surface layer, when one end of the mandrel 81 is grasped by hand or a tool, the powder feeding roller 8 is moved toward the frame.
  • the surface sponge 8 of the powder feed roller 8 is contracted in the reverse direction to form a wrinkle, as shown in the portion 821 of the drawing.
  • the other end of the powder feeding roller 8 is separated from the supporting end of the corresponding frame 211, and then one end of the powder feeding roller 8 from the supporting end is tilted at an angle away from the developing unit frame 211, and then the raised end is sent.
  • the surface layer sponge 82 which is pressed and deformed on the powder feeding roller 8 returns to the original state, and the wrinkles disappear.
  • Fig. 8 is a schematic cross-sectional structural view of the developing unit.
  • a cross-sectional view of the developing unit 21, 211 is the main frame of the unit, and 212 is a cover connected to the main frame 211 by welding.
  • a cavity is formed between the main frame 211 and the cover 212 for accommodating the developer.
  • the developing cartridge accommodates the developer through a flexible developer accommodating chamber 9, which is different from the cavity formed directly between the main frame 211 and the lid 212 in the prior art.
  • the flexible developer accommodating chamber is fixed to the cover 212.
  • an agitating frame 10 is disposed along the longitudinal direction of the developing cartridge, the agitating frame 10 is rotatable, and 15 is a stirring blade provided on the agitating frame for intermittently tapping and developing by rotation a surface of the agent accommodating chamber; a sealing member 16 for a developer accommodating chamber for sealing the developer outlet on the developer accommodating chamber and being fixed to the stirring frame 10; the sealing member being connected to the flexible developer accommodating chamber by welding; Before the developing cartridge is used, the sealing member 16 seals the developer outlet, and when the developing cartridge is put into use for the first time, by rotating the stirring frame 10, the sealing member 16 is rotated, and when the sealing member 16 is rotated, the developer is accommodated.
  • the chamber 9 is disengaged and the developer outlet is exposed, and the developer 17 in the developer accommodating chamber 9 flows out and is stirred by the agitator blade and transferred to the surface of the powder feeding roller 8, and the developer 17 is sent to the powder feeding roller 8 to The surface of the developing roller 4.
  • the charging member 5, and the cleaning blade 6 are removed, the developer remaining in the photosensitive unit main frame 221 of the photosensitive unit 22 after being subjected to development is cleaned, and the photosensitive member 3, the charging member is removed. 5 and the surface of the cleaning blade 6 is cleaned (such as non-woven fabric), or the surface is cleaned by blowing or sucking; if the above components are damaged and affect the quality of the developing cartridge after regeneration, it needs to be replaced with a new one. component.
  • Step 1 First, the repaired cleaning blade 6 is fixed to the photosensitive unit main frame 221 by screws 141 and 142.
  • Step 2 Mounting the repaired charging member 6 to the brackets 61 and 62 at both ends of the photosensitive unit main frame 221 for fixing the supporting charging member 6.
  • Step 3 One end of the photosensitive member 3 in which the repaired photosensitive member is loaded into the drive end cover 23 is inserted into the positioning hole 231, and the other end is placed on the photosensitive member supporting portion 2211 at one end of the main frame 221.
  • the powder discharging blade 7, the driving assembly 12, the end bracket 13 and the powder feeding roller 8 on the developing unit 21 are detached from the developing unit, the above components are cleaned. If the above parts are damaged and affect the quality of the developing cartridge after regeneration, it needs to be replaced with a new one.
  • FIG. 9 is a schematic view of the flexible developer accommodating chamber detached from the developing unit.
  • the developing unit 21 includes a developing unit main frame 211, and a cover 212 welded to the main frame 211; the cover 212 is provided with a plurality of fixing portions 21a, and the flexible developer accommodating chamber 9 is disposed at a corresponding position.
  • the flexible developer accommodating chamber 9 is not recovered after use because it is wrinkled during use, and the developer adhered to the inner surface thereof is difficult to clean.
  • the flexible developer accommodating chamber 9 is removed without being recycled.
  • the developer accommodating chamber is removed by peeling off the fixing portion 21a of the flexible developer accommodating chamber 9 using a tool such as a tweezers, and after peeling off the respective fixing portions 21a, the flexible portion is detached from the developer outlet 213.
  • the developer accommodating chamber is removed.
  • the cavity in the developing unit 21 is cleaned by blowing, sucking, etc., the cavity and the components in the cavity, such as the stirring frame and the stirring blade.
  • a suitable amount of the developer is filled from the developer outlet 213 using a tool such as a funnel 19, as shown in Fig. 10, which is a schematic view showing the filling of the developer after the process cartridge is regenerated in the first embodiment.
  • the repaired powder feed roller 8 detached in the step is assembled into the developing unit main frame 211.
  • the method is: grasping one end of the powder roller 8 core shaft 81, inserting the other end of the mandrel 81 into the powder feeding roller positioning hole provided on one end of the main frame of the developing unit, and then grasping one end of the inserted mandrel, facing Drag away from the direction of the main frame of the developing unit
  • the powder feeding roller 8 is of course creased by the surface sponge of the surface of the powder feeding roller 8, when one end of the mandrel 81 of the powder feeding roller 8 is not inserted into the positioning hole and the inner side wall of the other end of the main frame of the developing unit When there is a gap therebetween, the other end of the mandrel of the powder feed roller 8 can be inserted into another positioning hole provided in the main frame 211 of the developing unit, thereby completing the mounting of the powder feed roller 8.
  • the detached drive unit 12, the end bracket 13, the powder discharging knives 7, and the developing unit 4 are respectively assembled to the main frame 211 of the developing unit.
  • the powder pulverizing blade 7 is installed first, and the powder discharging knives 7 are fixed to the developing unit main frame 211 by screws 145 and 146; then, the developing member 4 is mounted, and one end of the developing roller 4 is first inserted into the positioning hole 42 and then passed through the mounting end portion.
  • the bracket 13 inserts the other end of the developing roller into the positioning hole 41; the drive assembly 12 is then assembled, and both are fixed to the end portions of the developing unit main frame 211 by the screws 143 and 144.
  • the two parts are assembled to form a repaired developing cartridge.
  • one end of the developing unit and the second end cover 24 are grasped, the other end of the developing unit is mounted into the first end cover 23, and the developing unit power receiving unit 122 on the driving unit of the developing unit 21 is inserted.
  • the support hole 232 of the one end cover 23 is included.
  • the second end cover 24 is assembled to the other end of the photosensitive unit 22 and the developing unit 21, and a tension spring 25 is assembled on the outer side surface of the second end cover 24, which is the end of the tension spring 25 hooked at the end of the developing unit On the hook portion, the other is hooked on the barb portion of the end of the photosensitive unit.
  • the repairing and assembling method of the photosensitive unit refers to the repairing and assembling method of the photosensitive unit in the first embodiment.
  • FIG. 11 is a schematic view showing the treatment of the developer filling port in the second embodiment. As shown in Fig. 11, on the bottom surface of the main frame 211 of the developing unit 21, a portion 2111a is cut from the main frame to present an opening 2111.
  • the cut 2111a portion may be included as an identification mark on the surface of the housing, the identification mark protruding from the surface of the housing, the identification mark being a trademark or model code of the manufacturer that is provided to the user for identification or Information such as sales/production area and production date.
  • the opening 2111 obtained after the cutting will serve as an inlet for filling the developer in the embodiment of the present embodiment.
  • the powder discharging blade 7, the driving assembly 12, the end bracket 13 and the powder feeding roller 8 on the developing unit 21 are detached from the developing unit,
  • the above components are clean. If the above components are damaged and affect the quality of the developing cartridge after regeneration, it needs to be replaced with new ones. And after the flexible developer accommodating chamber in the developing unit is removed as in the first embodiment, and the developing unit inner chamber and its inner member are cleaned.
  • the respective components other than the developer are mounted to the main frame of the developing unit.
  • Fig. 12 is a schematic view of the developer filled in the second embodiment. See Figure 12, using tooling (not shown)
  • the developing unit 21 is positioned and the developer injection opening is placed upward, and the cavity in the developing unit is filled with an appropriate amount of the developer from the opening 2111 using the funnel 19; after the filling of the developer is completed, a size-fitted cover is used. 20 seals the opening 2111.
  • the assembling method of the photosensitive unit 22 and the developing unit 21 of the present embodiment is the same as the assembling method of the photosensitive unit of the present embodiment and the developing unit as in the first embodiment.
  • the repairing and assembling method of the photosensitive unit refers to the repairing and assembling method of the photosensitive unit in the first embodiment.
  • the powder discharging blade 7, the driving assembly 12, the end bracket 13 and the powder feeding roller 8 on the developing unit 21 are detached from the developing unit, the above components are cleaned. If the above parts are damaged and affect the quality of the developing cartridge after regeneration, it needs to be replaced with a new one.
  • a developer holding chamber 9 is also included in the developing unit.
  • Figure 13 is a schematic view showing the flexible developer chamber and the stirring frame in the developing unit disassembled in the third embodiment.
  • the agitator gear 103 connected to the agitating frame 10 at the end portion in the longitudinal direction of the photosensitive unit main frame 211 is taken out, and then the agitating frame 10 is taken out from the cavity of the developing unit 21.
  • the agitator 10 includes a rotating body 101 on which a plurality of latching portions 102 are provided for fixing the agitating blades 15 and the sealing member 16 to the agitating frame rotating body 101.
  • the flexible developer accommodating chamber 9 is peeled off from the developing unit by a tool such as the tweezers 18, and the connecting port 9a of the flexible developer accommodating chamber is disengaged from the fixing portion 21a provided on the cover 212 of the developing unit 21, and The flexible developer accommodating chamber 9 is taken out from the cavity of the developing unit 21.
  • the flexible developer accommodating chamber 9 includes a flexible bottom plate 91, a flexible cavity 92 connected to the bottom plate 91 and protruding from the surface thereof for accommodating the developer, and the flexible cavity 92 is provided with a plurality of developer outlets 9b, the developer may be provided It flows out from the outlet 9b.
  • the agitator gear 103, the agitator frame 10 and the agitator blade removed in the step can be regenerated if cleaned without damage.
  • the flexible developer accommodating chamber 9 removed in the step is pleated and deformed during use, and the residual developer therein is difficult to clean, in order not to affect the quality of the developed developing cartridge.
  • the old flexible developer accommodating chamber 9 is replaced with a brand new flexible developer accommodating chamber 90, and a new seal member 160 is used in place of the old seal member 16.
  • FIG. 14 is a schematic view showing the installation of the repaired flexible developer chamber agitating frame
  • FIG. 15 is a schematic view showing the repair of the flexible developer chamber in the third embodiment
  • FIG. 16 is a schematic view showing the repairing of the flexible developer chamber in the third embodiment.
  • a brand new seal member 160 and a brand new developer accommodating cavity 902 are provided, and a plurality of developer outlets 90b are opened in the developer accommodating cavity, and the seal is mounted using a tooling (not shown).
  • 160 is welded to the surface of the developer accommodating cavity 902, and the developer outlet 90b is completely sealed.
  • 1601 and 9021 are bonding wires. After the welding is completed, one end of the sealing member 160 is connected to the developer accommodating cavity 902, and the other end is a free end.
  • a developer is filled in the developer accommodating cavity 902, and then a brand new flexible developer accommodating chamber bottom plate 901 is welded or affixed by a tooling (not shown).
  • the glue connects the surface of the bottom plate 901 with the edge 9022 on the developer accommodating cavity 901.
  • the filling of the developer and the step of sealing the flexible developer cavity are completed.
  • the following describes how to place the repaired flexible developer accommodating chamber and the agitator in the repaired developing unit cavity.
  • Method 1 First, the inner cavity and the outer surface of the developing unit main frame 211 and the cover 212 are cleaned, and then the flexible developer accommodating cavity 90 is installed from the opening 213 formed by the developing unit main frame 211 and the cover 212.
  • the developing unit main frame 211 and the cover body 212 are formed in the cavity, and the connecting port 90a on the bottom plate 901 of the flexible developer accommodating chamber 90 is snap-fitted to the fixing portion 21a provided on the cover body 212, and the sealing member 160 is simultaneously provided.
  • One end of the mounting opening 160a is exposed on the outside of the developing unit cavity opening 213, and then one end of the 160 mounting opening 160a is fastened to the locking portion 102 of the stirring frame 10 through the mounting opening 160a, and then the stirring is performed.
  • the frame 10 is placed in the developing unit cavity from the opening 213, and the agitator rotating body 101 is placed on the agitating support portion on the cover 212 (refer to the supporting portions 212a1 and 212a2 shown in FIG. 17, and FIG. 17 is the fourth embodiment).
  • the shaft portion 1031 of the agitator gear 103 is inserted into the positioning hole at the end of the developing unit main frame 211 from the end portion in the longitudinal direction of the developing unit, and the shaft portion is passed through the positioning hole. 1031 Positioning an end portion of the hole 101 into the rotation of 1011.
  • the flexible developer accommodating chamber 90 and the stirring frame 10 are both fixed in the cavity of the developing unit 21.
  • Method 2 Different from the above method, in the method, the sealing member 160 is firstly fastened to the agitating frame 10, and at the same time, the agitating frame 10 is connected to the flexible developer receiving chamber 90 through the sealing member 160 as a whole. 14.
  • the above-mentioned whole body is placed in the opening 213 of the developing unit 21 and placed in the cavity of the developing unit 21, and then the connection port 90a on the bottom plate 901 of the flexible developer accommodating chamber 90 and the fixing provided on the cover body 212 are respectively fixed.
  • the portion 21a is snap-fitted, and the agitator is placed on the support portions 212a1 and 212a2 on the cover 212, and then the shaft portion 1031 of the agitator gear 103 is inserted into the end portion of the developing unit main frame 211 from the end portion in the longitudinal direction of the developing unit.
  • the shaft portion 1031 is inserted into the positioning hole 1011 at the end of the rotating body 101.
  • the flexible developer accommodating chamber 90 and the stirring frame 10 are both fixed in the cavity of the developing unit 21.
  • the repaired powder feed roller 8, the powder discharging blade 7, the developing member 4, the end bracket 13, and the driving assembly 12 are attached to the main frame of the developing unit by the method of assembling the developing unit as described in the first embodiment. Thereby the installation of the developing unit is completed.
  • the photosensitive unit and the assembling method of the developing unit are referred to the photosensitive unit of the first embodiment and the assembling method of the developing unit.
  • the repairing and assembling method of the photosensitive unit refers to the repairing and assembling method of the photosensitive unit in the first embodiment.
  • the driving unit 12, the end bracket 13, the developing member 4, the powder discharging knife 7, the powder feeding roller 8, the stirring frame 10, the agitating frame gear 103, and the flexible developer are respectively removed from the developing unit 21.
  • the method of accommodating the chamber 9 and referring to the method of repairing each component in the third embodiment replaces the damaged component which cannot be recovered and repaired into a new one.
  • FIG. 18 is a schematic view showing the cover body, the flexible developer chamber and the stirring frame after the installation and repair of the embodiment 4 and the embodiment.
  • the agitator 10 on the developing unit 21 the flexible developer accommodating chamber 9 has been taken out, and then, the tooling (not shown) will include the fixing portion 21a.
  • a portion 2121A of the cover 212 of the support portions 212a1 and 212a2 is cut from the cover 212 as shown in FIG.
  • the following describes how to place the repaired flexible developer accommodating chamber and the agitator in the repaired developing unit cavity.
  • a new replacement portion 2121B of the 2121A portion under the original cutting is taken, and the inner surface of the replacing portion 2121B is further provided with a wire portion 2122 protruding in the axial direction.
  • a plurality of fixing portions 21a, and supporting portions 212a1 and 212a2 are provided as they are; first, the sealing member 160 is coupled to the stirring frame 10, and then the flexible developer accommodating chamber 90 is fastened to the fixing portion 21a on the replacement portion 2121B. And both ends of the mixer rotating body 101 are placed on the support portions 212a1 and 212a2.
  • the entire unit installed in the above step is placed at the corresponding position of the chip opening from the cover 212, and then the replacement portion 2121B is welded to the cover 212 by heat welding or laser welding.
  • the flexible developer accommodating chamber 90 and the agitating frame 10 are fixedly mounted in the cavity of the developing unit 21, and the agitator frame 103 is inserted from the end portion of the developing unit 21 in the longitudinal direction to fix the agitating frame 10.
  • the repaired powder feed roller 8, the powder discharging blade 7, the developing member 4, the end bracket 13, and the driving assembly 12 are attached to the main frame of the developing unit by the method of assembling the developing unit as described in the first embodiment. Thereby the installation of the developing unit is completed.
  • the photosensitive unit and the assembling method of the developing unit are referred to the photosensitive unit of the first embodiment and the assembling method of the developing unit.
  • the repairing and assembling method of the photosensitive unit refers to the repairing and assembling method of the photosensitive unit in the first embodiment.
  • the agitator 10 and the flexible developer chamber 9 can be removed without cutting the 2121A on the cover 212.
  • the 2121A portion of the cover 212 is cut by the tooling, and while the portion 2121A is removed, the flexible developer accommodating chamber is still connected to the fixing portion 21a on the cutting portion of the 2121A, so that the flexible developer accommodating chamber can be used along with the 2121A.
  • the cutting part is separated from the developing single Element 21; the agitator gear 103 is removed and the agitator 10 can be removed from the incision.
  • the cover body 212 on the developing unit 21 can be integrally opened by using a tool, the entire cover body 212 can be removed, and then the removed old cover body 212 can be replaced with a brand new cover body, which is brand new.
  • the cover is connected to the developing unit main frame 211 by welding.
  • the photosensitive unit and the assembling method of the developing unit are referred to the photosensitive unit of the first embodiment and the assembling method of the developing unit.
  • the repairing and assembling method of the photosensitive unit refers to the repairing and assembling method of the photosensitive unit in the first embodiment.
  • the repairing method of the developing unit of the present embodiment is different from the foregoing embodiment in that a removable developer outlet for sealing the developer outlet on the flexible developer accommodating chamber is provided in the flexible developer accommodating chamber in the present embodiment.
  • Flexible sealing member 200 is provided in the flexible developer accommodating chamber in the present embodiment.
  • the stirring frame 10 and the flexible developer accommodating chamber 9 in the developing unit 21 to be repaired are removed from the developing unit frame by the method in the fourth embodiment or the fifth embodiment, and the developing unit to be repaired is removed.
  • the upper cover 212 is removed and the repaired developing unit will be replaced with a new cover 2121A.
  • the new cover 2121C has support portions 2121a1 and 2121a2 of the agitator 10 which are disposed at both ends in the longitudinal direction of the new cover 2121C, and the agitator support portion 2121a2 on one end is along the length of the new cover 2121C.
  • a through groove 212a21 is formed in the vertical direction, and a plurality of fixing portions 21b are provided in a direction perpendicular to the cover body 2121A in the inner side of the new cover body 2121C near the agitating frame support portion 212a1 for the new flexible developer accommodating chamber 900 is fixed to the new cover 2121C
  • Fig. 19 is a schematic view of the flexible developer accommodating chamber of the sixth embodiment with a flexible seal.
  • the fixing portion 21b is disposed at one end away from the through groove 212a21, and the flexible developer accommodating chamber 900 is provided with a plurality of developer outlets 900b for discharging the developer in the accommodating chamber.
  • the flexible sealing member 200 is first joined to the flexible developer accommodating cavity 9002 by welding using a tooling (not shown) and the developer outlet 900b is completely sealed, and then accommodated to the flexible developer by the tooling.
  • the cavity 9002 is filled with a developer, and then the flexible developer cavity 9002 is connected to the bottom plate 9001 by a glue or soldering and completely sealed; and the developer-filled flexible developer accommodating chamber 900 is mounted to a new cover.
  • a free end of the flexible seal 200 is passed through the slot 212a21 in the agitator support portion 212a2.
  • connection ports 900a are provided on one end of the flexible developer accommodating chamber 900 in the longitudinal direction (as shown in FIG. 22, and FIG. 22 is an assembly schematic view of the seventh embodiment) for fixing to the new cover body 2121C.
  • the part 21b is fitted.
  • the agitating frame 10 is attached to the agitating frame supporting portions 212a1 and 212a2, and the new cap body 2121C is welded to the developing unit frame 211, and the agitating frame gear 103 is attached to stir.
  • the frame 10 is fixed in the developing unit 21.
  • a through groove (not shown) is opened on the end portion 211 of the developing unit frame 211 along the length direction of the frame, and the flexible sealing member 200 can be made.
  • the free end of the passage is completed, as shown in Fig. 20, and Fig. 20 is a perspective view of the developing unit with the flexible seal of the sixth embodiment.
  • an elastic sealing member 200 is inserted into the through groove formed at the end of the frame 211 for sealing.
  • the free end of the flexible sealing member 200 exposed on the outside of the frame 211 can be grasped and pulled out in the longitudinal direction of the developing unit until the flexible sealing member 200 is completely removed from the developing unit.
  • the developer outlet 900b on the flexible developer accommodating chamber 900 can be leaked, and the developer in the accommodating chamber 900 can be discharged from the developer outlet 900b.
  • the elastomeric seal 400 remains in the channel of the frame 211 to seal the channel without exposing the developer.
  • the developer outlet 900b on the flexible developer accommodating chamber 900 in the present embodiment may also be provided only as one, as shown in Fig. 21, which is a schematic view of another flexible developer accommodating chamber of the sixth embodiment.
  • At least one fixing portion 21b on the new cover 2121C is disposed and the flexible seal 200 is projected toward the new cover 2121C. In addition to the direction of the flexible seal 200, it overlaps.
  • FIG. 23 is the mounted flexible developer accommodating chamber of the seventh embodiment.
  • a pad 300 is added.
  • the pad 300 is composed of a main body 3001 and an end protruding piece 3002.
  • the main body is further provided with an opening 300a.
  • the length of the opening 300a is set on the flexible developer accommodating cavity 900.
  • the total length of the opening is long; and an opening 300b is provided on the end projecting piece 3002 for connection with a fixing portion provided on the cover 2121C.
  • the flexible sealing member 200 is first welded to the backing plate 300, and the opening 300a of the backing plate is completely sealed, and then the backing plate 300 is welded to the flexible developer receiving chamber 9002, and the receiving chamber 9002 is provided.
  • the developer outlet 900b on the upper is completely sealed.
  • the flexible developer accommodating chamber can be protected by the action of the end portion 3002 of the backing plate 300 connecting with the new cover 2121C. 900 is not damaged.
  • a double-sided adhesive can be applied between the bottom surface of the bottom plate 9001 of the flexible developer chamber and the inner surface of the cover 2121C.
  • the photosensitive unit and the assembling method of the developing unit are referred to the photosensitive unit of the first embodiment and the assembling method of the developing unit.
  • Fig. 24 is a cross-sectional view of the regenerating cartridge of the eighth embodiment. As shown in Fig.
  • a first opening 2112 for injecting new developer is milled; secondly, since the toner cartridge is not disassembled, the toner to be regenerated At There is also a flexible developer accommodating chamber 9 in the cartridge 21, so that it is also necessary to open an opening 921 on the developer accommodating chamber 9, which is called a second opening; the first opening 2112 and the second opening 921 are connected to each other.
  • new developer is poured into the flexible developer accommodating chamber through the first opening 2112 and the second opening 921; further, in order not to leave the old developer remaining in the flexible developer accommodating chamber with new
  • the new developer mixture poured in affects the printing effect, and after the first opening 2112 and the second opening 921 are opened, the developer remaining in the flexible developer accommodating chamber is cleaned with a tool such as a vacuum cleaner, and then poured.
  • a new developer after the developer is poured, the first opening 2112 is sealed using a sealing member such as a dome, a seal with a backing or the like.
  • the order in which these steps are performed may be different from the order in which they are implemented in the above-described implementation steps.
  • the repairing method of the process cartridge in the implementation step the used process cartridge is decomposed, and the consumables produced by the decomposition of the process cartridge are inspected and stored in accordance with predetermined standards and categories. Then, the consumables satisfying the predetermined standard can be reused in the process cartridge repaired by the above-described repair method. It is determined that the consumables that cannot be reused are replaced by new (unused) or consumables selected from other processing boxes different from the process cartridges they are disassembled.
  • the above repair method of the process cartridge includes a repair method of the process cartridge in which the process cartridge is assembled using manual and automatic processes.
  • the process cartridge is used as a consumable member detachably mounted to the electrophotographic image forming apparatus group, and is usually required to perform a print test work before it leaves the factory, and an additional developer is set on the developing unit to perform printing during the assembly process. After the test is passed, the excess developer is sucked out; when the printing test is performed, the rotating parts in the process box are involved in the rotation, so that a seal that can be removed from the outside is provided on the flexible developer accommodating chamber, and Avoid detaching the seal from the flexible developer receiving chamber during the printing test.
  • a process cartridge provided by the present invention is not limited to the repaired process cartridge, the modified process cartridge, and the newly manufactured process cartridge.

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Abstract

A process cartridge regeneration method and a regenerated process cartridge, particularly a process cartridge with a flexible imaging agent accommodation cavity (9). The process cartridge regeneration method comprises the following steps:(a) avoiding using a flexible toner receiving cavity (9) in an imaging unit (21) of the process cartridge from the imaging unit (21); (b) filling an imaging agent to an internal cavity of the imaging unit (21) of the process cartridge or mounting a new flexible toner receiving cavity (90) to the imaging unit (21) of the process cartridge. The method resolves the technical problem of regeneration of a process cartridge with a flexible toner receiving cavity (9).

Description

一种处理盒的再生方法及再生处理盒Recycling method of processing box and regeneration processing box 技术领域Technical field
本发明涉及一种处理盒的再生方法及再生处理盒,尤其涉及一种带有柔性显影剂容纳腔的处理盒。The present invention relates to a process cartridge regeneration method and a regeneration process cartridge, and more particularly to a process cartridge with a flexible developer accommodating cavity.
背景技术Background technique
现有技术的电子成像设备是指一种利用电子照相式成像技术在记录介质上形成图像的设备。例如,包括电子照相式复印机、激光束打印设备、LED打印设备、电子照相式传真机等。A prior art electronic imaging device refers to an apparatus that forms an image on a recording medium using an electrophotographic image forming technique. For example, it includes an electrophotographic copying machine, a laser beam printing device, an LED printing device, an electrophotographic facsimile machine, and the like.
这里,处理盒是指一种参与电子照相式成像的并可拆卸地安装于上述设备中的组件,所述的处理盒为一个或者多个。Here, the process cartridge refers to a component that is detachably mounted in the above apparatus, which is involved in electrophotographic imaging, and the process cartridge is one or more.
一般情况下,处理盒利用墨粉在记录介质上形成图像。墨粉随着图像的形成而被消耗,这样,当由于墨粉的消耗而使得处理盒中的墨粉余量减小到处理盒不能形成令使用者满意的图像水平时,处理盒的使用寿命结束。In general, the process cartridge forms an image on a recording medium using toner. The toner is consumed as the image is formed, so that when the remaining amount of toner in the process cartridge is reduced due to the consumption of the toner until the process cartridge cannot form an image level satisfactory to the user, the service cartridge has a service life. End.
但是只是因为处理盒内的墨粉用尽,或处理盒的某个部件寿命结束或者损伤而导致的处理盒寿命结束的情况下,该种处理盒是可以进行维修再生再次投入使用的。这样做,可以从保护环境,降低能耗的角度出发,尽最大限度地利用已有资源,以降低环境的负担。However, in the case where the toner in the process cartridge is used up, or the life of the process cartridge due to the end of life or damage of a certain component of the process cartridge is completed, the process cartridge can be put into service again for maintenance and regeneration. In doing so, we can maximize the use of existing resources to reduce the burden on the environment from the perspective of protecting the environment and reducing energy consumption.
现有技术中也一直在进行着处理盒的再生,但对于带有柔性显影剂容纳腔处理盒目前还没有相应的再生方法。Regeneration of the process cartridge has also been carried out in the prior art, but there is currently no corresponding regeneration method for the process cartridge with a flexible developer containment chamber.
发明内容Summary of the invention
本发明提供一种带有柔性显影剂容纳腔处理盒目前还没有相应的再生方法,以解决现有技术无法对带有柔性显影剂容纳腔处理盒进行再生的技术问题。SUMMARY OF THE INVENTION The present invention provides a process cartridge with a flexible developer accommodating chamber which does not currently have a corresponding regeneration method to solve the technical problem that the prior art cannot regenerate a process cartridge with a flexible developer accommodating chamber.
为了解决以上技术问题,本发明采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by the present invention is:
所述处理盒包括显影单元,还包括柔性显影剂容纳腔设置在所述显影单元中,处理盒的再生方法包括以下步骤:The process cartridge includes a developing unit, and further includes a flexible developer accommodating chamber disposed in the developing unit, and the method of regenerating the process cartridge includes the following steps:
(a)将所述处理盒的显影单元中的柔性显影剂容纳腔从所述显影单元中取出;(a) taking out the flexible developer accommodating chamber in the developing unit of the process cartridge from the developing unit;
(b)填充显影剂至所述处理盒的显影单元的内腔中或安装一新柔性显影剂容纳腔至所述处理盒的显影单元中。(b) filling the developer into the inner cavity of the developing unit of the process cartridge or mounting a new flexible developer accommodating chamber into the developing unit of the process cartridge.
在所述的(a)步骤前还包括以下步骤:The following steps are also included before the step (a):
(c)使所述新柔性显影剂容纳腔的连接口与显影单元的盖体上的固定部分离。(c) separating the connection port of the new flexible developer accommodating chamber from the fixing portion on the cover of the developing unit.
在所述的(c)步骤前还包括以下步骤:The following steps are also included before the step (c):
(d)取下搅拌架以及搅拌架齿轮;(d) remove the agitator and the agitator gear;
在所述的(b)步骤后还包括以下步骤:The step (b) further includes the following steps:
(h)安装搅拌架以及搅拌架齿轮。(h) Install the mixer and the mixer gear.
在所述的(b)步骤中是从显影单元容纳腔的开口处填充显影剂或在显影单元上 开孔后填充显影剂。In the step (b), the developer is filled or opened on the developing unit from the opening of the developing unit accommodating chamber. Fill the developer after opening.
所述开孔的位置在识别标记处。The location of the opening is at the identification mark.
在所述的(a)步骤之前还包括以下步骤:The following steps are also included before the step (a):
(e)将显影单元上的盖体从显影单元分离或对盖体进行切削处理;在所述的(b)步骤后还包括以下步骤:(e) separating the cover on the developing unit from the developing unit or cutting the cover; and after the step (b), the following steps are further included:
(n)安装上一新的盖体。(n) Install a new cover.
在所述的步骤(e)之后,还有以下步骤:After the step (e) described, there are the following steps:
(f)使柔性显影剂容纳腔的连接口与显影单元的盖体上的固定部分离。(f) separating the connection port of the flexible developer accommodating chamber from the fixing portion on the cover of the developing unit.
在所述的步骤(f)中,还包括取下搅拌架;In the step (f), further comprising removing the stirring frame;
在所述的(b)步骤后还包括以下步骤:The step (b) further includes the following steps:
(k)安装搅拌架。(k) Install the mixing rack.
在所述的步骤(b)中安装新柔性显影剂容纳腔时,还有以下步骤:When the new flexible developer accommodating chamber is installed in the step (b), the following steps are also performed:
(g)将所述新柔性显影剂容纳腔的连接口与盖体的固定部连接。(g) connecting the connection port of the new flexible developer accommodating chamber to the fixing portion of the cover.
在所述的步骤(h)之前还包括以下步骤:The following steps are also included before the step (h):
(i)使所述新柔性显影剂容纳腔与搅拌架连接,当搅拌架转动时,新柔性显影剂容纳腔开启并供应显影剂。(i) The new flexible developer accommodating chamber is connected to the agitating frame, and when the agitating frame is rotated, the new flexible developer accommodating chamber is opened and the developer is supplied.
在所述的步骤(i)中,将一新密封件一边与所述新柔性显影剂容纳腔连接,另一边与搅拌架上的卡扣部连接。In the step (i), a new seal member is connected to the new flexible developer accommodating chamber on one side, and the other side is coupled to the snap portion on the agitator.
在所述的步骤(i)中还包括用所述新密封件遮挡新柔性显影剂容纳腔上的显影剂出口。Also included in the step (i) is that the new seal is used to block the developer outlet on the new flexible developer accommodating chamber.
在所述的步骤(i)之前,还包括以下步骤:Before the step (i), the following steps are further included:
(j)将旧的密封件从搅拌架主体上卸下。(j) Remove the old seal from the mixer body.
所述步骤(n)中新的盖体上有分设于盖体长度方向两端上的搅拌架的支撑部,在一端上的搅拌架支撑部沿着与新的盖体长度方向平行的方向上开设有通槽,在新的盖体靠近搅拌架另一端支撑部的内侧沿垂直于新的盖体的方向上设置有多个用于将所述新柔性显影剂容纳腔固定在所述新的盖体上的固定部。In the step (n), the new cover body has a support portion of the agitating frame which is disposed on both ends in the longitudinal direction of the cover body, and the agitator support portion on one end is in a direction parallel to the longitudinal direction of the new cover body. a through groove is provided, and a plurality of grooves for fixing the new flexible developer accommodating chamber to the new one are disposed in a direction perpendicular to the new cover body on the inner side of the new cover body near the other end support portion of the agitator a fixing portion on the cover.
所述步骤(b)中新的柔性显影剂容纳腔上设置有显影剂出口,一柔性密封件密封所述显影剂出口,所述柔性密封件一自由端部从搅拌架支撑部上设置的通槽通过。The new flexible developer accommodating chamber in the step (b) is provided with a developer outlet, and a flexible seal seals the developer outlet, and the flexible seal has a free end provided from the stirring frame support portion. The slot passes.
所述的固定部设置在远离所述通槽的一端上。The fixing portion is disposed on an end away from the through groove.
所述显影单元包括显影框架,所述显影框架长度方向端部上开设有一通槽,用于使柔性密封件的一自由端通过,并以一弹性密封件插入该通槽进行密封。The developing unit includes a developing frame, and a through groove is formed in the longitudinal end of the developing frame for allowing a free end of the flexible sealing member to pass through, and is inserted into the through groove by an elastic sealing member for sealing.
所述柔性显影剂容纳腔体与所述柔性密封件之间还设置有一垫板,所述垫板一端设置有伸出片,所述伸出片通过连接口与所述固定部连接。A pad is further disposed between the flexible developer accommodating cavity and the flexible sealing member, and one end of the pad is provided with a protruding piece, and the protruding piece is connected to the fixing portion through a connection port.
本发明还提供前述任一所述的带有柔性显影剂容纳腔再生方法再生形成的处理盒。The present invention also provides a process cartridge formed by regenerating a flexible developer containing chamber regeneration method according to any of the foregoing.
本发明还提供一种再生处理盒,其特征在于,所述再生处理盒由如上任一所述的带有柔性显影剂容纳腔处理盒的再生方法再生形成。The present invention also provides a regeneration process cartridge characterized in that the regeneration process cartridge is regenerated by a regeneration method with a flexible developer accommodating chamber process cartridge as described above.
在采用了上述技术方案后,处理盒的再生方法包括以下步骤:(a)将所述处理盒的显影单元中的柔性显影剂容纳腔从所述显影单元中取出;(b)填充显影剂至所述 处理盒的显影单元的内腔中或安装一新的柔性显影剂容纳腔至所述处理盒的显影单元中。解决了现有技术无法对带有柔性显影剂容纳腔处理盒进行再生的技术问题。After the above technical solution is employed, the method of regenerating the process cartridge includes the steps of: (a) taking out the flexible developer accommodating chamber in the developing unit of the process cartridge from the developing unit; (b) filling the developer to Said A new flexible developer accommodating chamber is installed in the inner cavity of the developing unit of the process cartridge into the developing unit of the process cartridge. The technical problem that the prior art cannot regenerate the process cartridge with the flexible developer accommodating chamber is solved.
本发明还提供一种包括前述内容中所述的改制后的处理盒,或一种全新处理盒,用以提供一种包含有柔性显影剂容纳腔的处理盒。The present invention also provides a process cartridge comprising the modified one described in the foregoing, or a novel process cartridge for providing a process cartridge comprising a flexible developer receiving chamber.
附图说明DRAWINGS
图1为本发明中安装本发明处理盒彩色图像形成装置的的整体结构视图;Figure 1 is a view showing the overall structure of a color image forming apparatus for processing a process cartridge of the present invention;
图2为本发明再生前的处理盒的立体视图;Figure 2 is a perspective view of the process cartridge before regeneration according to the present invention;
图3为所示为本发明再生前的处理盒的结构图;Figure 3 is a structural view showing a process cartridge before regeneration according to the present invention;
图4为拆分处理盒的示意图;Figure 4 is a schematic view of a split processing cartridge;
图5为拆分感光单元的示意图;Figure 5 is a schematic view of the split photosensitive unit;
图6为拆分显影单元的示意图;Figure 6 is a schematic view of the resolution developing unit;
图7为拆卸显影单元中的送粉辊部件的示意图;Figure 7 is a schematic view of the powder feeding roller member in the developing unit;
图8为显影单元的横切面结构示意图;Figure 8 is a schematic cross-sectional view showing the structure of the developing unit;
图9为从显影单元中拆卸柔性显影剂容纳腔的示意图;Figure 9 is a schematic view of the flexible developer accommodating chamber removed from the developing unit;
图10为实施例一中处理盒再生后填充显影剂的示意图;Figure 10 is a schematic view showing the filling of the developer after the process cartridge is regenerated in the first embodiment;
图11为实施例二中处理显影剂填充口的示意图;Figure 11 is a schematic view showing the treatment of the developer filling port in the second embodiment;
图12为实施例二中填充显影剂的示意图;Figure 12 is a schematic view showing a developer filled in the second embodiment;
图13为实施例三中拆卸显影单元内的柔性显影剂腔和搅拌架的示意图;Figure 13 is a schematic view showing the flexible developer chamber and the stirring frame in the developing unit disassembled in the third embodiment;
图14为安装修复后的柔性显影剂腔搅拌架的示意图;Figure 14 is a schematic view showing the installation of the repaired flexible developer cavity agitating frame;
图15为实施例三中修复柔性显影剂腔的示意图;Figure 15 is a schematic view showing the repair of the flexible developer chamber in the third embodiment;
图16为实施例三中修复柔性显影剂腔的示意图;Figure 16 is a schematic view showing the repair of the flexible developer chamber in the third embodiment;
图17为实施例四、实施例五切削盖体的示意图;Figure 17 is a schematic view showing the cutting cover of the fourth embodiment and the fifth embodiment;
图18为实施例四、实施例五种安装修复后的盖体,柔性显影剂腔和搅拌架的示意图;Figure 18 is a schematic view showing the cover body, the flexible developer chamber and the stirring frame after the installation and repair of the embodiment 4;
图19为实施例六带柔性密封件的柔性显影剂容纳腔的示意图;Figure 19 is a schematic view of a flexible developer accommodating chamber of the sixth embodiment with a flexible seal;
图20为实施例六带柔性密封件的显影单元的立体图;Figure 20 is a perspective view of the developing unit of the sixth embodiment with a flexible seal;
图21为实施例六的另一种柔性显影剂容纳腔的示意图;Figure 21 is a schematic view showing another flexible developer accommodating chamber of the sixth embodiment;
图22为实施例七的装配示意图;Figure 22 is a schematic view showing the assembly of the seventh embodiment;
图23为实施例七的安装后的柔性显影剂容纳腔的示意图;Figure 23 is a schematic view showing the assembled flexible developer accommodating chamber of the seventh embodiment;
图24为实施例八的再生处理盒的横截面视图。Figure 24 is a cross-sectional view showing the regeneration process cartridge of the eighth embodiment.
具体实施方式detailed description
以下,参照附图,以本发明的最佳的实施方式为例,详细地进行说明。这里,在该实施方式中所记载的组成部件的尺寸、材质、形状及相对设置等,只要没做特定的说明,就没有将本发明的范围限定于此的意思。另外,对于在以下的实施例中依次说明的部件来说,材质、形状等只要没重新特意说明,就是与最初的说明相同。Hereinafter, the best mode for carrying out the invention will be described in detail with reference to the accompanying drawings. Here, the dimensions, materials, shapes, relative arrangements, and the like of the constituent members described in the embodiments are not intended to limit the scope of the invention unless otherwise specified. In addition, the materials, shapes, and the like of the components sequentially described in the following embodiments are the same as those of the first description unless otherwise specified.
(彩色电子成像设备结构)(Color electronic imaging device structure)
参照图1说明彩色电子成像装置的整体结构,图1为本发明中安装本发明处理盒 彩色图像形成装置的的整体结构视图。彩色电子成像装置的主体100内设置有4个显影盒(PK,PC,PM,PY),每个显影盒内分别有一种颜色的显影剂,分别为黑色(Black)、青色(Cyan)、品红色(Magenta)、黄色(Yellow)四种基础色的显影剂。The overall structure of a color electronic imaging device will be described with reference to Fig. 1. Fig. 1 shows a process cartridge of the present invention installed in the present invention. A view of the overall structure of the color image forming apparatus. The main body 100 of the color electronic imaging device is provided with four developing cartridges (PK, PC, PM, PY), and each of the developing cartridges has a color developing agent, which is black (black), cyan (Cyan), and Red (Magenta), yellow (Yellow) four base color developers.
电子成像装置主体内设置有激光束光学扫描系统,发出激光束L,用于使感光元件曝光形成静电潜像后通过从显影仓中讲显影剂转印到感光元件上形成显影剂图像。A laser beam optical scanning system is disposed in the main body of the electronic imaging device, and a laser beam L is emitted for exposing the photosensitive member to form an electrostatic latent image, and then transferring the developer to the photosensitive member from the developing chamber to form a developer image.
再通过设置在电子成像装置主体内的转印系统将显影剂图像转印到靠近感光元件设置的转印带上,通过进给系统结合转印系统,将转印带上显影剂图像转印到打印介质(P),如纸张上。再通过成像装置内的加热定影装置将显影剂图像通过加热熔融后固定在打印介质上。The developer image is transferred to a transfer belt disposed near the photosensitive member by a transfer system disposed in the main body of the electronic image forming apparatus, and the developer image is transferred to the transfer belt by the feed system in combination with the transfer system. Print media (P), such as on paper. The developer image is then melted by heating by a heat fixing device in the image forming apparatus and then fixed on the printing medium.
(处理盒的结构)(structure of process cartridge)
图2为本发明再生前的处理盒的立体视图,四个具有不同显影剂的处理盒PK、PC、PM、PY可拆卸地安装于彩色电子成像装置中,当处理盒的寿命用尽,用户可以很方便地将到达寿命的处理盒从电子成像装置中取出,以便更换新的处理盒。而拆卸下来的寿命用尽的处理盒可以进行修理或通过一定的工艺方法回收再生后可重新投入使用。2 is a perspective view of the process cartridge before regeneration according to the present invention, four process cartridges PK, PC, PM, PY having different developers are detachably mounted in the color electronic imaging device, when the life of the process cartridge is exhausted, the user It is convenient to take out the process cartridge that has reached the end of life from the electronic image forming apparatus in order to replace the new process cartridge. The dismantled service cartridge that has been used up can be repaired or recycled after being recycled by a certain process.
图3为所示为本发明再生前的处理盒的结构图,如本领域人员熟知的,包括粉仓部分21,废粉仓部分22,以及用于将显影单元21和感光单元22连接在一起的第一端盖23,以及第二端盖24。Figure 3 is a structural view showing a process cartridge before regeneration according to the present invention, as is well known to those skilled in the art, including a powder container portion 21, a waste toner box portion 22, and a connecting unit 2 for connecting the developing unit 21 and the photosensitive unit 22 The first end cap 23 and the second end cap 24.
其中,显影单元21包含粉仓框架211,其内设置有用于容纳显影剂的显影剂腔,显影剂腔内还设置有用于搅拌显影剂的搅拌部件,粉仓框架上的长度方向上还设置有显影剂出口,在靠近显影剂出口处设置有送粉辊,与送粉辊平行设置有出粉刀以及显影辊4;送粉辊用于将显影剂腔内的显影剂传递到显影辊表面上,出粉刀用于与显影辊表面接触以控制显影辊表面的厚度,并且通过摩擦使显影剂带电。The developing unit 21 includes a powder frame 211 in which a developer chamber for accommodating the developer is disposed, and a stirring member for stirring the developer is further disposed in the developer chamber, and the length direction of the powder container frame is further provided. a developer outlet, a powder feeding roller disposed near the developer outlet, a powder discharging knife and a developing roller 4 disposed in parallel with the powder feeding roller; and a powder feeding roller for conveying the developer in the developer chamber to the surface of the developing roller The powder discharging knife is used to contact the surface of the developing roller to control the thickness of the surface of the developing roller, and the developer is charged by friction.
感光单元22包括有用于支撑感光元件3的废粉仓框架221,用于容纳显影剂参与显影后残留在感光元件表面的显影剂,感光元件3亦为感光鼓单元,可旋转地沿废粉仓框架的长度方向设置,靠近感光元件3下方还设置有清洁刮刀部件,用于清洁感光元件3表面残留的显影剂,在废粉仓框架221的长度方向上靠近感光元件3还设置有充电辊部件,用于给感光元件充电。The photosensitive unit 22 includes a waste toner box frame 221 for supporting the photosensitive member 3 for accommodating the developer remaining on the surface of the photosensitive member after development, and the photosensitive member 3 is also a photosensitive drum unit rotatably disposed along the waste toner chamber The longitudinal direction of the frame is disposed, and a cleaning blade member is disposed under the photosensitive member 3 for cleaning the developer remaining on the surface of the photosensitive member 3, and a charging roller member is disposed adjacent to the photosensitive member 3 in the longitudinal direction of the waste toner box frame 221. Used to charge the photosensitive element.
处理盒内包含有旋转部件,所述旋转部件包括如搅拌部件,送粉辊部件,显影辊部件,感光元件,充电辊部件等。另外,在处理盒长度方向的一端上设置有用于从电子成像装置内接收动力以驱动处理盒内旋转部件转动的组件。如图3所示的在感光元件端部设置感光元件驱动力接收部件31,以及在显影辊4端部设置的齿轮123部分,以及同样用于从电子成像装置内接收动力的显影单元动力接收部件122。The process cartridge contains a rotating member including, for example, a stirring member, a powder feeding roller member, a developing roller member, a photosensitive member, a charging roller member, and the like. Further, an assembly for receiving power from the inside of the electronic image forming apparatus to drive the rotation of the rotating member in the process cartridge is provided at one end in the longitudinal direction of the process cartridge. A photosensitive member driving force receiving member 31 is provided at the end of the photosensitive member as shown in FIG. 3, and a portion of the gear 123 provided at the end of the developing roller 4, and a developing unit power receiving member also for receiving power from the inside of the electronic image forming apparatus. 122.
再次,在处理盒的另一纵向端部上设置有用于与电子成像装置内的导电触点接触的导电元件,如图3所示的鼓轴销222部件,另外还设置有如本领域技术人员熟知的充电辊以及显影辊导电部件,图中未示出。Again, on the other longitudinal end of the process cartridge there is provided a conductive element for contact with the conductive contacts in the electronic imaging device, such as the drum pin 222 component shown in Figure 3, additionally provided as is well known to those skilled in the art. The charging roller and the developing roller conductive member are not shown in the drawings.
以下将详细描述处理盒的分解步骤。The decomposition step of the process cartridge will be described in detail below.
(单元分离的步骤)(step of unit separation)
用于使处理盒分解的步骤如下:The steps used to disassemble the process cartridge are as follows:
图4为拆分处理盒的示意图。参见图4,一拉簧25设置于处理盒2的一端,显影 单元21以及感光单元22的框架端部分别设置有一个倒钩部分,用于安装拉簧25,并通过拉簧25使显影单元21以及感光单元22连接在一起,因而拉簧25是一端与显影单元连接,另一端与感光单元连接。Figure 4 is a schematic view of the split process cartridge. Referring to FIG. 4, a tension spring 25 is disposed at one end of the process cartridge 2, and is developed. The frame end portions of the unit 21 and the photosensitive unit 22 are respectively provided with a barb portion for mounting the tension spring 25, and the developing unit 21 and the photosensitive unit 22 are connected together by the tension spring 25, so that the tension spring 25 is one end and developed The unit is connected and the other end is connected to the photosensitive unit.
导电部件鼓轴销222安装在端盖24上,称24为导电端端盖;而设置于处理盒2另一端上的端盖23,因与处理盒上的驱动部分设置在处理盒上的同一端,称23为驱动端端盖;导电端端盖24以及驱动端端盖23联合将显影单元21以及感光单元22连接在一起。而导电端端盖24以及驱动端端盖23并非如传统工艺一样使用螺钉将两者固定在各单元框架上,而是通过定位柱以及定位孔配合定位之后,通过焊接使塑胶定位柱以及定位孔粘合。The conductive member drum shaft pin 222 is mounted on the end cover 24, which is referred to as a conductive end cover; and the end cover 23 disposed on the other end of the process cartridge 2 is provided in the same manner as the drive portion on the process cartridge. End, 23 is the drive end cap; the conductive end cap 24 and the drive end cap 23 jointly connect the developing unit 21 and the photosensitive unit 22 together. The conductive end caps 24 and the driving end caps 23 are not fixed to the respective unit frames by screws as in the conventional process, but are positioned by the positioning posts and the positioning holes, and then the plastic positioning posts and the positioning holes are welded. Bonding.
而本再生方法中的对象处理盒,两端的端盖均与感光单元上的框架粘合固定,并没有与显影单元上的框架粘合固定,并且显影单元可相对于感光单元具有一定的旋转空间,即在处理盒未拆分之前,处理盒的两端端盖相对于感光单元是固定的,而显影单元是具有一定的绕轴旋转空间的。In the object processing cartridge of the present regeneration method, the end caps at both ends are bonded and fixed to the frame on the photosensitive unit, and are not bonded and fixed to the frame on the developing unit, and the developing unit can have a certain rotating space with respect to the photosensitive unit. That is, before the process cartridge is unsplit, the end caps of the process cartridge are fixed relative to the photosensitive unit, and the developing unit has a certain rotational space around the axis.
拆分该处理盒2的显影单元21以及感光单元22的方法可以是:The method of splitting the developing unit 21 and the photosensitive unit 22 of the process cartridge 2 may be:
步骤1,使拉簧25分别与感光单元22的框架端部的倒钩以及显影单元21的框架的端部上的倒钩脱离,取下拉簧25。In step 1, the tension spring 25 is detached from the barb of the frame end portion of the photosensitive unit 22 and the barb on the end portion of the frame of the developing unit 21, respectively, and the pull-down spring 25 is taken.
步骤2,使用工具,如撬刀,将导电端端盖24撬开,使原本因焊接粘合的部位分开,使端盖24脱离感光单元框架,使感光元件导电接地的鼓轴销222仍保持在导电端端盖上。 Step 2, using a tool such as a trowel, the conductive end cap 24 is opened, so that the portion that is originally bonded by the solder is separated, and the end cap 24 is detached from the photosensitive unit frame, so that the drum shaft pin 222 of the photosensitive member is electrically grounded remains. On the conductive end cap.
步骤3,从拆卸导电端端盖24的一端抓住显影单元21,并显影单元21取出,使显影单元21与感光单元22分离。Step 3, the developing unit 21 is grasped from the end from which the conductive end cover 24 is detached, and the developing unit 21 is taken out to separate the developing unit 21 from the photosensitive unit 22.
由上述,把显影单元21与感光单元分开后,以下分别对感光单元和显影单元进行分解。From the above, after the developing unit 21 is separated from the photosensitive unit, the photosensitive unit and the developing unit are respectively decomposed.
(感光单元的分解方法)(Decomposition method of photosensitive unit)
图5为拆分感光单元的示意图。参见图5,感光单元22包括感光元件3,其表面覆盖有感光涂层,用于接收电子成像装置中的激光信号照射,从而在感光元件表面形成静电潜像;还包括充电元件5,与感光元件3平行设置,并与感光元件3的表面接触,用于给感光元件3充电,充电元件5中间为钢轴,表面覆盖橡胶层,并在两端露出钢轴部分;感光单元22的框架221两端设置有充电元件支架,用于支撑所述充电元件5的两端;另外在感光单元框架221上还设置有清洁刮刀6,用于与感光元件3表面接触,并清除显影盒残留在感光单元表面的显影剂。Figure 5 is a schematic view of the split photosensitive unit. Referring to FIG. 5, the photosensitive unit 22 includes a photosensitive member 3 whose surface is covered with a photosensitive coating for receiving laser signal irradiation in the electronic imaging device to form an electrostatic latent image on the surface of the photosensitive member, and further includes a charging member 5 and a photosensitive member. The elements 3 are arranged in parallel and are in contact with the surface of the photosensitive element 3 for charging the photosensitive element 3, the middle of the charging member 5 is a steel shaft, the surface is covered with a rubber layer, and the steel shaft portion is exposed at both ends; the frame 221 of the photosensitive unit 22 A charging member bracket is disposed at both ends for supporting both ends of the charging member 5; and a cleaning blade 6 is further disposed on the photosensitive unit frame 221 for contacting the surface of the photosensitive member 3, and removing the developing cartridge remains in the photosensitive The developer on the surface of the unit.
拆分该感光单元的方法可以是:The method of splitting the photosensitive unit can be:
步骤1,抓取感光元件3靠近导电端的一端,抬起一个角度,拖出感光单元,使感光单元从驱动端端盖23脱离。Step 1. Grab the end of the photosensitive element 3 near the conductive end, raise an angle, and pull out the photosensitive unit to disengage the photosensitive unit from the driving end cover 23.
步骤2,抓取充电元件5一端的钢轴,使其先与相应的支架分离,拖出充电元件5,使其与另一端的支架分离。In step 2, the steel shaft at one end of the charging member 5 is grasped to be separated from the corresponding bracket first, and the charging member 5 is pulled out to be separated from the bracket at the other end.
步骤3,清洁刮刀是通过螺钉固定在框架221上的,因而,需先使用工具将清洁刮刀两端的螺钉141,142分别取下,再将清洁刮刀6从框架221上取下。In step 3, the cleaning blade is fixed to the frame 221 by screws. Therefore, the screws 141, 142 at both ends of the cleaning blade are separately removed by using a tool, and the cleaning blade 6 is removed from the frame 221.
(显影单元的分解方法) (Decomposition method of developing unit)
图6为拆分显影单元的示意图。参见图6,显影单元21包括显影元件4,用于给感光元件3传递显影剂,从而使感光元件表面形成显影剂图像;还包括用于控制显影元件表面的显影剂层的厚度的出粉刀部件7,以及将显影剂腔内的显影剂传送到显影元件4表面的送粉辊8,在显影单元长度方向的一端上还设置有用于从电子成像装置中接收动力以传递驱动显影元件4、送粉辊8以及显影腔内的搅拌元件(图中未示出)转动的驱动组件12。Figure 6 is a schematic view of the resolution developing unit. Referring to Fig. 6, the developing unit 21 includes a developing member 4 for transferring a developer to the photosensitive member 3 to form a developer image on the surface of the photosensitive member, and a powder discharging knife for controlling the thickness of the developer layer on the surface of the developing member. a member 7, and a powder feeding roller 8 that conveys the developer in the developer chamber to the surface of the developing member 4, and is provided at one end in the longitudinal direction of the developing unit for receiving power from the electronic image forming apparatus to transmit and drive the developing member 4, The powder feed roller 8 and the drive unit 12 that rotates in the developing chamber (not shown).
拆分该显影单元21的步骤可以是:The step of splitting the developing unit 21 may be:
步骤1:取下螺钉143以及144,驱动组件12以及端部支架13。Step 1: Remove the screws 143 and 144, drive the assembly 12 and the end bracket 13.
螺钉143以及144用于将设置在显影单元21端部的驱动组件12连同设置在驱动组件12与显影单元框架211端部的之间的端部支架13一起固定在框架211上。因而,取下螺钉143以及144之后,可将驱动组件12以及端部支架13取下。The screws 143 and 144 are for fixing the drive unit 12 provided at the end of the developing unit 21 to the frame 211 together with the end bracket 13 provided between the end of the drive unit 12 and the end of the developing unit frame 211. Thus, after the screws 143 and 144 are removed, the drive assembly 12 and the end bracket 13 can be removed.
步骤2:取下显影元件4,显影元件由设置在显影单元21主框架的一端上的定位孔42,以及设置在端部支架13上的定位孔41共同定位安装。Step 2: The developing member 4 is removed, and the developing member is collectively mounted by a positioning hole 42 provided at one end of the main frame of the developing unit 21, and a positioning hole 41 provided on the end bracket 13.
步骤3:取下在出粉刀两端固定出粉刀的螺钉145以及146,然后取下出粉刀7。Step 3: Remove the screws 145 and 146 that fix the powder knife at both ends of the powder discharging knife, and then remove the powder discharging knife 7.
以上步骤可参见图6。The above steps can be seen in Figure 6.
步骤4:取下送粉辊8。图7为拆卸显影单元中的送粉辊部件的示意图。参见图7取下显影单元内的送粉辊8的方法,送粉辊8被支撑在显影单元框架211的长度方向的两端上。由于送粉辊8由芯轴81以及表层海绵材料82组成,而表层材料82被粘贴在芯轴周向表层上,当用手或者工具抓取芯轴81的一端,使送粉辊8往框架211长度方向向施力者的一端伸出时,送粉辊8表层海绵8沿反方向收缩形成褶皱,如图中821部分所示。同时送粉辊8的另一端脱离相应的框架211的支撑端,然后使送粉辊8脱离支撑端的一端沿远离显影单元框架211的方向翘起一个角度,然后抓取该翘起的一端将送粉辊8取出,取出送粉辊8之后,送粉辊上8被挤压变形的表层海绵82回复原始状态,褶皱消失。Step 4: Remove the powder feed roller 8. Figure 7 is a schematic view of the powder feed roller member in the developing unit. Referring to Fig. 7, a method of taking off the powder feed roller 8 in the developing unit, the powder feed roller 8 is supported on both ends in the longitudinal direction of the developing unit frame 211. Since the powder feeding roller 8 is composed of the mandrel 81 and the surface layer sponge material 82, and the surface layer material 82 is adhered to the mandrel circumferential surface layer, when one end of the mandrel 81 is grasped by hand or a tool, the powder feeding roller 8 is moved toward the frame. When the length direction of the 211 is extended toward one end of the force applicator, the surface sponge 8 of the powder feed roller 8 is contracted in the reverse direction to form a wrinkle, as shown in the portion 821 of the drawing. At the same time, the other end of the powder feeding roller 8 is separated from the supporting end of the corresponding frame 211, and then one end of the powder feeding roller 8 from the supporting end is tilted at an angle away from the developing unit frame 211, and then the raised end is sent. After the powder roller 8 is taken out and the powder feeding roller 8 is taken out, the surface layer sponge 82 which is pressed and deformed on the powder feeding roller 8 returns to the original state, and the wrinkles disappear.
以下将对如何对该类显影盒进行修复的方法进行详细描述。A detailed description of how to repair the type of developing cartridge will be described below.
在此之前,先通过图8来进行对该类显影盒的显影单元部分的基本结构进行理解,图8为显影单元的横切面结构示意图。参见图8,为显影单元21的横截面视图,211为该单元的主框架,212为通过焊接与主框架211连接的盖体。在主框架211与盖体212之间形成一个腔体,用于容纳显影剂。而该类显影盒通过一个柔性的显影剂容纳腔9来盛装显影剂,而区别于现有技术中直接以主框架211与盖体212之间形成的腔体来盛装显影剂。柔性的显影剂容纳腔被固定在盖体212上。Prior to this, the basic structure of the developing unit portion of the developing cartridge is first understood by referring to Fig. 8, and Fig. 8 is a schematic cross-sectional structural view of the developing unit. Referring to Fig. 8, a cross-sectional view of the developing unit 21, 211 is the main frame of the unit, and 212 is a cover connected to the main frame 211 by welding. A cavity is formed between the main frame 211 and the cover 212 for accommodating the developer. On the other hand, the developing cartridge accommodates the developer through a flexible developer accommodating chamber 9, which is different from the cavity formed directly between the main frame 211 and the lid 212 in the prior art. The flexible developer accommodating chamber is fixed to the cover 212.
靠近柔性显影剂容纳腔9的位置处,沿显影盒的长度方向设置有搅拌架10,搅拌架10可转动,15为设置在搅拌架上的搅拌叶片,用于通过旋转,间歇性地拍打显影剂容纳腔的表面;另还有一显影剂容纳腔的密封件16用于密封显影剂容纳腔上的显影剂出口,并固定在搅拌架10上;密封件通过焊接与柔性显影剂容纳腔连接;在显影盒为被使用之前,密封件16密封显影剂出口,在将显影盒首次投入使用时,通过转动搅拌架10,从而带动密封件16转动,当密封件16转动后,将与显影剂容纳腔9脱离,并使显影剂出口露出,显影剂容纳腔9内的显影剂17流出后被搅拌架叶片搅拌并传递至送粉辊8的表面,再由送粉辊8将显影剂17送至显影辊4的表面。 At a position close to the flexible developer accommodating chamber 9, an agitating frame 10 is disposed along the longitudinal direction of the developing cartridge, the agitating frame 10 is rotatable, and 15 is a stirring blade provided on the agitating frame for intermittently tapping and developing by rotation a surface of the agent accommodating chamber; a sealing member 16 for a developer accommodating chamber for sealing the developer outlet on the developer accommodating chamber and being fixed to the stirring frame 10; the sealing member being connected to the flexible developer accommodating chamber by welding; Before the developing cartridge is used, the sealing member 16 seals the developer outlet, and when the developing cartridge is put into use for the first time, by rotating the stirring frame 10, the sealing member 16 is rotated, and when the sealing member 16 is rotated, the developer is accommodated. The chamber 9 is disengaged and the developer outlet is exposed, and the developer 17 in the developer accommodating chamber 9 flows out and is stirred by the agitator blade and transferred to the surface of the powder feeding roller 8, and the developer 17 is sent to the powder feeding roller 8 to The surface of the developing roller 4.
[处理盒的修复方法实施例一][Resolution Method of Process Cartridge Example 1]
(感光单元的修复以及组装方法)(Repair of photosensitive unit and assembly method)
参见图5,在拆下感光元件3,充电元件5以及清洁刮刀6之后,将感光单元22的感光单元主框架221内的参加显影后残留的显影剂清理干净,并将感光元件3,充电元件5以及清洁刮刀6的表面使用干净物件(如无纺布),或者通过吹、吸的方法将其表面清理干净;若以上部件有损坏并影响显影盒再生后的品质,则需要更换成新的部件。Referring to FIG. 5, after the photosensitive member 3, the charging member 5, and the cleaning blade 6 are removed, the developer remaining in the photosensitive unit main frame 221 of the photosensitive unit 22 after being subjected to development is cleaned, and the photosensitive member 3, the charging member is removed. 5 and the surface of the cleaning blade 6 is cleaned (such as non-woven fabric), or the surface is cleaned by blowing or sucking; if the above components are damaged and affect the quality of the developing cartridge after regeneration, it needs to be replaced with a new one. component.
当上述部件都清洁干净之后,进行重新组装。After the above components are cleaned, reassemble.
步骤1:先装配修复后的清洁刮刀6通过螺钉141以及142固定至感光单元主框架221上。Step 1: First, the repaired cleaning blade 6 is fixed to the photosensitive unit main frame 221 by screws 141 and 142.
步骤2:将修复后充电元件6安装至感光单元主框架221两端的支架61以及62上,用于固定支撑充电元件6。Step 2: Mounting the repaired charging member 6 to the brackets 61 and 62 at both ends of the photosensitive unit main frame 221 for fixing the supporting charging member 6.
步骤3:将修复后的感光元件装入驱动端端盖23的感光元件3一端插入定位孔231中,另一端放置在主框架221一端的感光元件支撑部分2211上。Step 3: One end of the photosensitive member 3 in which the repaired photosensitive member is loaded into the drive end cover 23 is inserted into the positioning hole 231, and the other end is placed on the photosensitive member supporting portion 2211 at one end of the main frame 221.
(显影单元的修复以及组装方法)(Repair of the developing unit and assembly method)
参见图6至图7的方法,将显影单元21上的显影元件4,出粉刀7,驱动组件12,端部支架13以及送粉辊8拆离显影单元后,需将上述部件清洁干净,若以上部件有损坏并影响显影盒再生后的品质,则需更换成新的部件。Referring to the method of FIGS. 6 to 7, after the developing member 4, the powder discharging blade 7, the driving assembly 12, the end bracket 13 and the powder feeding roller 8 on the developing unit 21 are detached from the developing unit, the above components are cleaned. If the above parts are damaged and affect the quality of the developing cartridge after regeneration, it needs to be replaced with a new one.
当上述部件都清洁干净之后,进行重新组装。但重新组装之前,因该类显影盒的特定结构的关系,需要先处理好如何更换显影剂的问题。After the above components are cleaned, reassemble. However, prior to reassembly, due to the specific structure of the type of developing cartridge, it is necessary to deal with the problem of how to replace the developer.
显影单元内还包含有柔性的显影剂容纳腔9。本实施例中给出一种更换显影剂的方法。图9为从显影单元中拆卸柔性显影剂容纳腔的示意图。参见图9,显影单元21包含显影单元主框211,以及焊接在主框架211上的盖体212;盖体212上设置有多个固定部21a,而柔性显影剂容纳腔9上相应位置处设置有连接口9a,通过将固定部21a插入连接口9a,可以将柔性显影剂容纳腔固定在盖体212上。A developer holding chamber 9 is also included in the developing unit. A method of replacing the developer is given in this embodiment. Figure 9 is a schematic view of the flexible developer accommodating chamber detached from the developing unit. Referring to Fig. 9, the developing unit 21 includes a developing unit main frame 211, and a cover 212 welded to the main frame 211; the cover 212 is provided with a plurality of fixing portions 21a, and the flexible developer accommodating chamber 9 is disposed at a corresponding position. There is a connection port 9a, and the flexible developer accommodating chamber can be fixed to the cover body 212 by inserting the fixing portion 21a into the connection port 9a.
一般情况下,该柔性的显影剂容纳腔9在使用后不再进行回收,因其在使用过程中多起褶皱,并且其内表面粘附的显影剂较难清洁干净。因而,本实施例中,将柔性的显影剂容纳腔9取下,不将其回收使用。In general, the flexible developer accommodating chamber 9 is not recovered after use because it is wrinkled during use, and the developer adhered to the inner surface thereof is difficult to clean. Thus, in the present embodiment, the flexible developer accommodating chamber 9 is removed without being recycled.
将显影剂容纳腔取下的方法为,使用工具,如镊子,将柔性的显影剂容纳腔9的底板91剥离固定部21a,当剥离各个固定部21a之后,从显影剂出口213处将柔性的显影剂容纳腔取下。The developer accommodating chamber is removed by peeling off the fixing portion 21a of the flexible developer accommodating chamber 9 using a tool such as a tweezers, and after peeling off the respective fixing portions 21a, the flexible portion is detached from the developer outlet 213. The developer accommodating chamber is removed.
然后将显影单元21内的腔体通过吹、吸等方法将腔体以及腔体内的部件,如搅拌架,搅拌叶片清理干净。Then, the cavity in the developing unit 21 is cleaned by blowing, sucking, etc., the cavity and the components in the cavity, such as the stirring frame and the stirring blade.
然后使用工具,如漏斗19,从显影剂出口213处填充适量的显影剂,如图10所示,图10为实施例一中处理盒再生后填充显影剂的示意图。Then, a suitable amount of the developer is filled from the developer outlet 213 using a tool such as a funnel 19, as shown in Fig. 10, which is a schematic view showing the filling of the developer after the process cartridge is regenerated in the first embodiment.
接下来进行显影单元的组装。Next, the assembly of the developing unit is performed.
将所述步骤中拆卸下来的修复后送粉辊8装配到显影单元主框架211内。方法为,抓取送粉辊8芯轴81的一端,将芯轴81的另一端插入显影单元主框架一端上设置的送粉辊定位孔中,然后抓取已插入的芯轴的一端,朝向远离显影单元主框架的方向拖 拽送粉辊8,当然,此过程也使送粉辊8表面的表层海绵产生褶皱,当送粉辊8的芯轴81的未插入定位孔的一端与显影单元主框架的另一端部内侧壁之间存在间隙时,可使送粉辊8的芯轴的另一端插入设置于显影单元主框架211上的另一定位孔内,从而完成送粉辊8的安装。The repaired powder feed roller 8 detached in the step is assembled into the developing unit main frame 211. The method is: grasping one end of the powder roller 8 core shaft 81, inserting the other end of the mandrel 81 into the powder feeding roller positioning hole provided on one end of the main frame of the developing unit, and then grasping one end of the inserted mandrel, facing Drag away from the direction of the main frame of the developing unit The powder feeding roller 8 is of course creased by the surface sponge of the surface of the powder feeding roller 8, when one end of the mandrel 81 of the powder feeding roller 8 is not inserted into the positioning hole and the inner side wall of the other end of the main frame of the developing unit When there is a gap therebetween, the other end of the mandrel of the powder feed roller 8 can be inserted into another positioning hole provided in the main frame 211 of the developing unit, thereby completing the mounting of the powder feed roller 8.
再参见图6,将所述拆卸下来的驱动组件12,端部支架13,出粉刀7,显影元件4分别装配至显影单元的主框架211上。Referring again to Fig. 6, the detached drive unit 12, the end bracket 13, the powder discharging knives 7, and the developing unit 4 are respectively assembled to the main frame 211 of the developing unit.
先行安装出粉刀7,通过螺钉145以及146将出粉刀7固定在显影单元主框架211上;然后安装显影元件4,先将显影辊4的一端插入定位孔42中,再通过安装端部支架13将显影辊的另一端插入定位孔41中;然后装配驱动组件12,并通过螺钉143以及144将二者固定到显影单元主框架211的长度方向的端部上。The powder pulverizing blade 7 is installed first, and the powder discharging knives 7 are fixed to the developing unit main frame 211 by screws 145 and 146; then, the developing member 4 is mounted, and one end of the developing roller 4 is first inserted into the positioning hole 42 and then passed through the mounting end portion. The bracket 13 inserts the other end of the developing roller into the positioning hole 41; the drive assembly 12 is then assembled, and both are fixed to the end portions of the developing unit main frame 211 by the screws 143 and 144.
(感光单元以及显影单元的组装方法)(Photosensitive unit and assembly method of developing unit)
将感光单元以及显影单元量大部分都分别装配好之后,将两部分组装起来,便形成修复后的显影盒。After the photosensitive unit and the developing unit are mostly assembled, the two parts are assembled to form a repaired developing cartridge.
参见图4,抓取显影单元上与第二端盖24的一端,将显影单元的另一端安装进入第一端盖23,并使显影单元21的驱动组件上的显影单元动力接收部件122插入第一端盖23的支撑孔232中。Referring to FIG. 4, one end of the developing unit and the second end cover 24 are grasped, the other end of the developing unit is mounted into the first end cover 23, and the developing unit power receiving unit 122 on the driving unit of the developing unit 21 is inserted. The support hole 232 of the one end cover 23 is included.
然后将第二端盖24装配至感光单元22以及显影单元21的另一端上,并在第二端盖24的外侧面上装配拉簧25,是拉簧25一端勾住显影单元端部的倒钩部分上,另一算勾住感光单元端部的倒钩部分上。Then, the second end cover 24 is assembled to the other end of the photosensitive unit 22 and the developing unit 21, and a tension spring 25 is assembled on the outer side surface of the second end cover 24, which is the end of the tension spring 25 hooked at the end of the developing unit On the hook portion, the other is hooked on the barb portion of the end of the photosensitive unit.
通过以上方法,完成显影盒的组装以及再生。Through the above method, assembly and regeneration of the developing cartridge are completed.
[处理盒的修复方法实施例二][Processing Box Repair Method Example 2]
(感光单元的修复以及组装方法)(Repair of photosensitive unit and assembly method)
感光单元的修复以及组装方法参考实施例一中的感光单元的修复以及组装方法。The repairing and assembling method of the photosensitive unit refers to the repairing and assembling method of the photosensitive unit in the first embodiment.
(显影单元的修复以及组装方法)(Repair of the developing unit and assembly method)
本实施例的显影单元的修复以及组装方法,与实施例一不同之处在于,在显影单元的表面寻找一较平坦处,铣出一个开口,作为灌入显影剂的注入口。图11为实施例二中处理显影剂填充口的示意图。如参见图11,在显影单元21的主框架211的底面,从主框架切削2111a部分从而呈现开口2111。The repairing and assembling method of the developing unit of the present embodiment differs from the first embodiment in that a flat portion is found on the surface of the developing unit, and an opening is milled as an injection port for pouring the developer. Figure 11 is a schematic view showing the treatment of the developer filling port in the second embodiment. As shown in Fig. 11, on the bottom surface of the main frame 211 of the developing unit 21, a portion 2111a is cut from the main frame to present an opening 2111.
同时,所述被切削的2111a部可以包含为壳体表面上的识别标记,所述识别标记凸出于壳体表面,所述识别标记为提供给使用者识别的生产商的商标或型号代码或销售/生产区域以及生产日期等信息。At the same time, the cut 2111a portion may be included as an identification mark on the surface of the housing, the identification mark protruding from the surface of the housing, the identification mark being a trademark or model code of the manufacturer that is provided to the user for identification or Information such as sales/production area and production date.
所述切削后而得到的开口2111将作为本实施例的方案中的填充显影剂的入口。The opening 2111 obtained after the cutting will serve as an inlet for filling the developer in the embodiment of the present embodiment.
如实施例一中所述的显影单元的修复方法,将显影单元21上的显影元件4,出粉刀7,驱动组件12,端部支架13以及送粉辊8拆离显影单元后,需将上述部件清洁干净,若以上部件有损坏并影响显影盒再生后的品质,则需更换成新的部件。并如实施例一中所述的方法,将显影单元内的柔性显影剂容纳腔去除之后,并将显影单元内腔以及其内部件清洁干净之后。使用如实施例一中所述的组装显影单元的方法,将除了显影剂以外的各个部件安装至显影单元的主框架上。As the repairing method of the developing unit as described in the first embodiment, after the developing member 4, the powder discharging blade 7, the driving assembly 12, the end bracket 13 and the powder feeding roller 8 on the developing unit 21 are detached from the developing unit, The above components are clean. If the above components are damaged and affect the quality of the developing cartridge after regeneration, it needs to be replaced with new ones. And after the flexible developer accommodating chamber in the developing unit is removed as in the first embodiment, and the developing unit inner chamber and its inner member are cleaned. Using the method of assembling the developing unit as described in the first embodiment, the respective components other than the developer are mounted to the main frame of the developing unit.
然后,图12为实施例二中填充显影剂的示意图。参见图12,使用工装(图中未 示出)定位好显影单元21,并使显影剂注入开口朝上放置,使用漏斗19从开口2111处向显影单元内的腔体填充适量显影剂;显影剂填充完成之后,使用一尺寸配合的盖子20密封开口2111。Next, Fig. 12 is a schematic view of the developer filled in the second embodiment. See Figure 12, using tooling (not shown) The developing unit 21 is positioned and the developer injection opening is placed upward, and the cavity in the developing unit is filled with an appropriate amount of the developer from the opening 2111 using the funnel 19; after the filling of the developer is completed, a size-fitted cover is used. 20 seals the opening 2111.
(感光单元以及显影单元的组装方法)(Photosensitive unit and assembly method of developing unit)
本实施例的感光单元22与显影单元21的组装方法如所述实施例一的组装本实施例的感光单元与显影单元的组装方法一致。The assembling method of the photosensitive unit 22 and the developing unit 21 of the present embodiment is the same as the assembling method of the photosensitive unit of the present embodiment and the developing unit as in the first embodiment.
[处理盒的修复方法实施例三][Processing Box Repair Method Example 3]
(感光单元的修复以及组装方法)(Repair of photosensitive unit and assembly method)
感光单元的修复以及组装方法参考实施例一中的感光单元的修复以及组装方法。The repairing and assembling method of the photosensitive unit refers to the repairing and assembling method of the photosensitive unit in the first embodiment.
(显影单元的修复以及组装方法)(Repair of the developing unit and assembly method)
参见图6至图7的方法,将显影单元21上的显影元件4,出粉刀7,驱动组件12,端部支架13以及送粉辊8拆离显影单元后,需将上述部件清洁干净,若以上部件有损坏并影响显影盒再生后的品质,则需更换成新的部件。Referring to the method of FIGS. 6 to 7, after the developing member 4, the powder discharging blade 7, the driving assembly 12, the end bracket 13 and the powder feeding roller 8 on the developing unit 21 are detached from the developing unit, the above components are cleaned. If the above parts are damaged and affect the quality of the developing cartridge after regeneration, it needs to be replaced with a new one.
当上述部件都清洁干净之后,进行重新组装。但重新组装之前,因该类显影盒的特定结构的关系,需要先处理好如何更换显影剂的问题。After the above components are cleaned, reassemble. However, prior to reassembly, due to the specific structure of the type of developing cartridge, it is necessary to deal with the problem of how to replace the developer.
与所述实施例不同的是,本实施例中给出又一种更换显影剂的方法。Different from the embodiment, another method of replacing the developer is given in this embodiment.
显影单元内还包含有柔性的显影剂容纳腔9。A developer holding chamber 9 is also included in the developing unit.
图13为实施例三中拆卸显影单元内的柔性显影剂腔和搅拌架的示意图。参见图13,将设置在感光单元主框架211长度方向端部的与搅拌架10连接的搅拌架齿轮103取出,然后将搅拌架10从显影单元21的腔体中取出。搅拌架10包括旋转体101,旋转体上设置多个卡扣部102,用于将搅拌叶片15以及密封件16固定在搅拌架旋转体101上。Figure 13 is a schematic view showing the flexible developer chamber and the stirring frame in the developing unit disassembled in the third embodiment. Referring to Fig. 13, the agitator gear 103 connected to the agitating frame 10 at the end portion in the longitudinal direction of the photosensitive unit main frame 211 is taken out, and then the agitating frame 10 is taken out from the cavity of the developing unit 21. The agitator 10 includes a rotating body 101 on which a plurality of latching portions 102 are provided for fixing the agitating blades 15 and the sealing member 16 to the agitating frame rotating body 101.
然后用工具,如镊子18将柔性显影剂容纳腔9从显影单元中剥离出来,将柔性显影剂容纳腔的连接口9a与设置在显影单元21的盖体212上的固定部21a脱离配合,并从显影单元21的腔体内取出柔性显影剂容纳腔9。柔性显影剂容纳腔9包含柔性底板91,与底板91连接并从其表面突出设置的用于容纳显影剂的柔性腔体92,柔性腔体92上设置有多个显影剂出口9b,显影剂可从出口9b流出。Then, the flexible developer accommodating chamber 9 is peeled off from the developing unit by a tool such as the tweezers 18, and the connecting port 9a of the flexible developer accommodating chamber is disengaged from the fixing portion 21a provided on the cover 212 of the developing unit 21, and The flexible developer accommodating chamber 9 is taken out from the cavity of the developing unit 21. The flexible developer accommodating chamber 9 includes a flexible bottom plate 91, a flexible cavity 92 connected to the bottom plate 91 and protruding from the surface thereof for accommodating the developer, and the flexible cavity 92 is provided with a plurality of developer outlets 9b, the developer may be provided It flows out from the outlet 9b.
以下详细描述本实施方案填充新的显影剂的方法。The method of filling a new developer of the present embodiment will be described in detail below.
所述步骤中取下的搅拌架齿轮103,搅拌架10以及搅拌架叶片若无损坏,经清洁后可再生使用。而所述步骤中取下的柔性显影剂容纳腔9由于在使用过程中多起褶皱,变形,并且其内残留显影剂难以清洁干净,为了不影响再生后的显影盒的品质,本实施方案中以一全新的柔性显影剂容纳腔90替换旧的柔性显影剂容纳腔9,并采用一全新的密封件160取代旧的密封件16。The agitator gear 103, the agitator frame 10 and the agitator blade removed in the step can be regenerated if cleaned without damage. On the other hand, in the present embodiment, the flexible developer accommodating chamber 9 removed in the step is pleated and deformed during use, and the residual developer therein is difficult to clean, in order not to affect the quality of the developed developing cartridge. The old flexible developer accommodating chamber 9 is replaced with a brand new flexible developer accommodating chamber 90, and a new seal member 160 is used in place of the old seal member 16.
图14为安装修复后的柔性显影剂腔搅拌架的示意图,图15为实施例三中修复柔性显影剂腔的示意图,图16为实施例三中修复柔性显影剂腔的示意图。参见图14至图16,采用全新的密封件160以及全新的显影剂容纳腔体902,显影剂容纳腔体上开设有多个显影剂出口90b,使用工装(图中未示出)将密封件160焊接至显影剂容纳腔体902表面上,并将显影剂出口90b全部密封,参见图15,1601以及9021为焊线。焊接完之后,密封件160的一端与显影剂容纳腔体902连接,另一端成为自由端。 14 is a schematic view showing the installation of the repaired flexible developer chamber agitating frame, FIG. 15 is a schematic view showing the repair of the flexible developer chamber in the third embodiment, and FIG. 16 is a schematic view showing the repairing of the flexible developer chamber in the third embodiment. Referring to FIG. 14 to FIG. 16, a brand new seal member 160 and a brand new developer accommodating cavity 902 are provided, and a plurality of developer outlets 90b are opened in the developer accommodating cavity, and the seal is mounted using a tooling (not shown). 160 is welded to the surface of the developer accommodating cavity 902, and the developer outlet 90b is completely sealed. Referring to Fig. 15, 1601 and 9021 are bonding wires. After the welding is completed, one end of the sealing member 160 is connected to the developer accommodating cavity 902, and the other end is a free end.
参见图16,在所述焊接密封件160之后,在显影剂容纳腔体902内填充显影剂,然后利用工装(图中未示出)使一全新的柔性显影剂容纳腔底板901通过焊接或粘胶使底板901表面与显影剂容纳腔体901上的边缘9022连接。Referring to Fig. 16, after the solder sealing member 160, a developer is filled in the developer accommodating cavity 902, and then a brand new flexible developer accommodating chamber bottom plate 901 is welded or affixed by a tooling (not shown). The glue connects the surface of the bottom plate 901 with the edge 9022 on the developer accommodating cavity 901.
根据所述方法,完成了显影剂的填充以及密封柔性显影剂腔体的步骤。According to the method, the filling of the developer and the step of sealing the flexible developer cavity are completed.
以下讲述如何将修复后的柔性显影剂容纳腔以及搅拌架放入修复后的显影单元腔体中。The following describes how to place the repaired flexible developer accommodating chamber and the agitator in the repaired developing unit cavity.
方法一:首先,将显影单元主框架211以及盖体212组成的内腔以及外表面清理干净,然后将柔性显影剂容纳腔90从显影单元主框架211与盖体212形成的开口213处安装进入显影单元主框架211与盖体212形成的腔体内,并使柔性显影剂容纳腔90的底板901上的连接口90a与设置在盖体212上的固定部21a卡紧连接,同时使密封件160上带有安装口160a的一端露出在显影单元腔体开口213的外面,然后使160带有安装口160a的一端通过安装口160a于搅拌架10上的卡扣部102卡紧连接,然后将搅拌架10从开口213处放入显影单元腔体内,并将搅拌架旋转体101放置在盖体212上的搅拌支撑部上(参考图17所示的支撑部212a1以及212a2,图17为实施例四、实施例五切削盖体的示意图),然后从显影单元长度方向的端部使搅拌架齿轮103的轴部1031插入显影单元主框架211端部的定位孔中,并穿过定位孔使轴部1031插入旋转体101端部的定位孔1011中。Method 1: First, the inner cavity and the outer surface of the developing unit main frame 211 and the cover 212 are cleaned, and then the flexible developer accommodating cavity 90 is installed from the opening 213 formed by the developing unit main frame 211 and the cover 212. The developing unit main frame 211 and the cover body 212 are formed in the cavity, and the connecting port 90a on the bottom plate 901 of the flexible developer accommodating chamber 90 is snap-fitted to the fixing portion 21a provided on the cover body 212, and the sealing member 160 is simultaneously provided. One end of the mounting opening 160a is exposed on the outside of the developing unit cavity opening 213, and then one end of the 160 mounting opening 160a is fastened to the locking portion 102 of the stirring frame 10 through the mounting opening 160a, and then the stirring is performed. The frame 10 is placed in the developing unit cavity from the opening 213, and the agitator rotating body 101 is placed on the agitating support portion on the cover 212 (refer to the supporting portions 212a1 and 212a2 shown in FIG. 17, and FIG. 17 is the fourth embodiment). In the fifth embodiment, the shaft portion 1031 of the agitator gear 103 is inserted into the positioning hole at the end of the developing unit main frame 211 from the end portion in the longitudinal direction of the developing unit, and the shaft portion is passed through the positioning hole. 1031 Positioning an end portion of the hole 101 into the rotation of 1011.
通过所述步骤,柔性显影剂容纳腔90以及搅拌架10均被固定在显影单元21的腔体内。Through the steps, the flexible developer accommodating chamber 90 and the stirring frame 10 are both fixed in the cavity of the developing unit 21.
方法二:与上述方法一不同的是,本方法中先将密封件160与搅拌架10卡紧连接,而同时搅拌架10通过密封件160与柔性显影剂容纳腔90连接成一个整体,参见图14。Method 2: Different from the above method, in the method, the sealing member 160 is firstly fastened to the agitating frame 10, and at the same time, the agitating frame 10 is connected to the flexible developer receiving chamber 90 through the sealing member 160 as a whole. 14.
然后将上述的整体放入显影单元21的开口213处并安置入显影单元21的腔体内,然后分别使柔性显影剂容纳腔90的底板901上的连接口90a与设置在盖体212上的固定部21a卡紧连接,并将搅拌架放置在盖体212上的支撑部212a1以及212a2上,然后从显影单元长度方向的端部使搅拌架齿轮103的轴部1031插入显影单元主框架211端部的定位孔中,并穿过定位孔使轴部1031插入旋转体101端部的定位孔1011中。Then, the above-mentioned whole body is placed in the opening 213 of the developing unit 21 and placed in the cavity of the developing unit 21, and then the connection port 90a on the bottom plate 901 of the flexible developer accommodating chamber 90 and the fixing provided on the cover body 212 are respectively fixed. The portion 21a is snap-fitted, and the agitator is placed on the support portions 212a1 and 212a2 on the cover 212, and then the shaft portion 1031 of the agitator gear 103 is inserted into the end portion of the developing unit main frame 211 from the end portion in the longitudinal direction of the developing unit. In the positioning hole, and through the positioning hole, the shaft portion 1031 is inserted into the positioning hole 1011 at the end of the rotating body 101.
通过所述步骤,柔性显影剂容纳腔90以及搅拌架10均被固定在显影单元21的腔体内。Through the steps, the flexible developer accommodating chamber 90 and the stirring frame 10 are both fixed in the cavity of the developing unit 21.
接下来可以进行显影单元上的其余部件的组装。Next, the assembly of the remaining components on the developing unit can be performed.
使用如实施例一中所述的组装显影单元的方法,将修复后的送粉辊8,出粉刀7,显影元件4,端部支架13以及驱动组件12安装至显影单元的主框架上。从而完成显影单元的安装。The repaired powder feed roller 8, the powder discharging blade 7, the developing member 4, the end bracket 13, and the driving assembly 12 are attached to the main frame of the developing unit by the method of assembling the developing unit as described in the first embodiment. Thereby the installation of the developing unit is completed.
(感光单元以及显影单元的组装方法)(Photosensitive unit and assembly method of developing unit)
感光单元以及显影单元的组装方法参考实施例一中的感光单元以及显影单元的的组装方法。The photosensitive unit and the assembling method of the developing unit are referred to the photosensitive unit of the first embodiment and the assembling method of the developing unit.
[处理盒的修复方法实施例四][Resolution Method of Process Cartridge Example 4]
(感光单元的修复以及组装方法) (Repair of photosensitive unit and assembly method)
感光单元的修复以及组装方法参考实施例一中的感光单元的修复以及组装方法。The repairing and assembling method of the photosensitive unit refers to the repairing and assembling method of the photosensitive unit in the first embodiment.
(显影单元的修复以及组装方法)(Repair of the developing unit and assembly method)
参照所述实施例三从显影单元21上分别取下驱动组件12,端部支架13,显影元件4,出粉刀7,送粉辊8,搅拌架10,搅拌架齿轮103,以及柔性显影剂容纳腔9的方法,并参照所述实施例三修复各部件的方法,将有损坏的不能再回收修复利用的部件更换成新的部件。Referring to the third embodiment, the driving unit 12, the end bracket 13, the developing member 4, the powder discharging knife 7, the powder feeding roller 8, the stirring frame 10, the agitating frame gear 103, and the flexible developer are respectively removed from the developing unit 21. The method of accommodating the chamber 9 and referring to the method of repairing each component in the third embodiment, replaces the damaged component which cannot be recovered and repaired into a new one.
其中修复柔性显影剂容纳腔9的方法以及填充显影剂的方案参照实施例三的方法。The method in which the flexible developer accommodating chamber 9 is repaired and the solution for filling the developer are referred to the method of the third embodiment.
本实施方案中提供一种不同于所述方案中安装柔性显影剂容纳腔的方法。In the present embodiment, a method of installing a flexible developer accommodating chamber different from the above embodiment is provided.
图18为实施例四、实施例五种安装修复后的盖体,柔性显影剂腔和搅拌架的示意图。参见图17至图18,在所述步骤中,已经将显影单元21上的搅拌架10,柔性显影剂容纳腔9取出,接下来,采用工装(图中未示出)将包含有固定部21a,支撑部212a1以及212a2的盖体212上的一部分2121A从盖体212上切削下来,如图17所示。18 is a schematic view showing the cover body, the flexible developer chamber and the stirring frame after the installation and repair of the embodiment 4 and the embodiment. Referring to Figs. 17 to 18, in the step, the agitator 10 on the developing unit 21, the flexible developer accommodating chamber 9 has been taken out, and then, the tooling (not shown) will include the fixing portion 21a. A portion 2121A of the cover 212 of the support portions 212a1 and 212a2 is cut from the cover 212 as shown in FIG.
以下讲述如何将修复后的柔性显影剂容纳腔以及搅拌架放入修复后的显影单元腔体中。The following describes how to place the repaired flexible developer accommodating chamber and the agitator in the repaired developing unit cavity.
清洁干净显影单元框架主体211后,参见图18,取一全新的原切削下的2121A部分的替换部分2121B,该替换部分2121B内表面还设置有沿轴向地一圈的突起的焊线部分2122,并照原样设置有多个固定部21a,以及支撑部212a1以及212a2;首先将密封件160与搅拌架10连接,然后使柔性显影剂容纳腔90与替换部分2121B上的固定部21a卡紧连接,并将搅拌架旋转体101的两端放置在支撑部212a1以及212a2上。After cleaning the developing unit frame body 211, referring to FIG. 18, a new replacement portion 2121B of the 2121A portion under the original cutting is taken, and the inner surface of the replacing portion 2121B is further provided with a wire portion 2122 protruding in the axial direction. And a plurality of fixing portions 21a, and supporting portions 212a1 and 212a2 are provided as they are; first, the sealing member 160 is coupled to the stirring frame 10, and then the flexible developer accommodating chamber 90 is fastened to the fixing portion 21a on the replacement portion 2121B. And both ends of the mixer rotating body 101 are placed on the support portions 212a1 and 212a2.
然后将上述步骤中安装好的整体放在原从盖体212上切屑口的相应位置,然后通过热焊或者激光焊使替换部分2121B焊接在盖体212上。Then, the entire unit installed in the above step is placed at the corresponding position of the chip opening from the cover 212, and then the replacement portion 2121B is welded to the cover 212 by heat welding or laser welding.
如此,柔性显影剂容纳腔90以及搅拌架10被固定安装在显影单元21的腔体内,再从显影单元21长度方向的端部插入搅拌架齿轮103使搅拌架10固定。In this manner, the flexible developer accommodating chamber 90 and the agitating frame 10 are fixedly mounted in the cavity of the developing unit 21, and the agitator frame 103 is inserted from the end portion of the developing unit 21 in the longitudinal direction to fix the agitating frame 10.
使用如实施例一中所述的组装显影单元的方法,将修复后的送粉辊8,出粉刀7,显影元件4,端部支架13以及驱动组件12安装至显影单元的主框架上。从而完成显影单元的安装。The repaired powder feed roller 8, the powder discharging blade 7, the developing member 4, the end bracket 13, and the driving assembly 12 are attached to the main frame of the developing unit by the method of assembling the developing unit as described in the first embodiment. Thereby the installation of the developing unit is completed.
(感光单元以及显影单元的组装方法)(Photosensitive unit and assembly method of developing unit)
感光单元以及显影单元的组装方法参考实施例一中的感光单元以及显影单元的的组装方法。The photosensitive unit and the assembling method of the developing unit are referred to the photosensitive unit of the first embodiment and the assembling method of the developing unit.
[处理盒的修复方法实施例五][Processing Box Repair Method Example 5]
(感光单元的修复以及组装方法)(Repair of photosensitive unit and assembly method)
感光单元的修复以及组装方法参考实施例一中的感光单元的修复以及组装方法。The repairing and assembling method of the photosensitive unit refers to the repairing and assembling method of the photosensitive unit in the first embodiment.
(显影单元的修复以及组装方法)(Repair of the developing unit and assembly method)
与实施例四不同之处在于,本实施例的方案中可以在切削盖体212上的2121A之前,先不取下搅拌架10以及柔性显影剂腔9。先采用工装将盖体212上的2121A部分进行切削,在取下2121A部分的同时,柔性显影剂容纳腔仍然与2121A切削部分上的固定部21a连接,因而可将柔性显影剂容纳腔随着2121A切削部分一起脱离显影单 元21;取下搅拌架齿轮103,同时可从切口处取下搅拌架10。The difference from the fourth embodiment is that in the solution of the embodiment, the agitator 10 and the flexible developer chamber 9 can be removed without cutting the 2121A on the cover 212. First, the 2121A portion of the cover 212 is cut by the tooling, and while the portion 2121A is removed, the flexible developer accommodating chamber is still connected to the fixing portion 21a on the cutting portion of the 2121A, so that the flexible developer accommodating chamber can be used along with the 2121A. The cutting part is separated from the developing single Element 21; the agitator gear 103 is removed and the agitator 10 can be removed from the incision.
本实施例中,还可以是使用工具将显影单元21上的盖体212整体撬开,取下整个盖体212,然后以一全新的盖体替换取下的旧的盖体212,将全新的盖体通过焊接与显影单元主框架211连接。In this embodiment, the cover body 212 on the developing unit 21 can be integrally opened by using a tool, the entire cover body 212 can be removed, and then the removed old cover body 212 can be replaced with a brand new cover body, which is brand new. The cover is connected to the developing unit main frame 211 by welding.
显影单元上的部件的修复,以及后续部件的安装可参照所述实施例四的方案。The repair of the components on the developing unit, as well as the mounting of the subsequent components, can be referred to the solution of the fourth embodiment.
(感光单元以及显影单元的组装方法)(Photosensitive unit and assembly method of developing unit)
感光单元以及显影单元的组装方法参考实施例一中的感光单元以及显影单元的的组装方法。The photosensitive unit and the assembling method of the developing unit are referred to the photosensitive unit of the first embodiment and the assembling method of the developing unit.
[处理盒的修复方法实施例六][Remediation Method of Process Cartridge Example 6]
(感光单元的修复以及组装方法)(Repair of photosensitive unit and assembly method)
感光单元的修复以及组装方法参考实施例一中的感光单元的修复以及组装方法。The repairing and assembling method of the photosensitive unit refers to the repairing and assembling method of the photosensitive unit in the first embodiment.
(显影单元的修复以及组装方法)(Repair of the developing unit and assembly method)
本实施例的显影单元的修复方法与前述实施方式的不同之处在于,本实施例中在柔性显影剂容纳腔上设置了可移除的用于密封柔性显影剂容纳腔上的显影剂出口的柔性密封部件200。The repairing method of the developing unit of the present embodiment is different from the foregoing embodiment in that a removable developer outlet for sealing the developer outlet on the flexible developer accommodating chamber is provided in the flexible developer accommodating chamber in the present embodiment. Flexible sealing member 200.
本实施例中以实施例四或实施例五中的方法,将待修复的显影单元21内的搅拌架10以及柔性显影剂容纳腔9从显影单元框架中移除,并将待修复的显影单元上的盖体212移除,修复后的显影单元将以一新的盖体2121A取代。In the embodiment, the stirring frame 10 and the flexible developer accommodating chamber 9 in the developing unit 21 to be repaired are removed from the developing unit frame by the method in the fourth embodiment or the fifth embodiment, and the developing unit to be repaired is removed. The upper cover 212 is removed and the repaired developing unit will be replaced with a new cover 2121A.
具体地,新的盖体2121C上有分设于新的盖体2121C长度方向两端的搅拌架10的支撑部2121a1以及2121a2,在一端上的搅拌架支撑部2121a2沿着与新的盖体2121C长度方向垂直的方向上开设有通槽212a21,在新的盖体2121C靠近搅拌架支撑部212a1的内侧沿垂直于盖体2121A的方向上设置有多个固定部21b用于将新的柔性显影剂容纳腔900固定在新的盖体2121C上,图19为实施例六带柔性密封件的柔性显影剂容纳腔的示意图。如图19所示,所述的固定部21b设置远离通槽212a21的一端上,柔性显影剂容纳腔900上设置有多个显影剂出口900b用以使容纳腔内的显影剂排出。Specifically, the new cover 2121C has support portions 2121a1 and 2121a2 of the agitator 10 which are disposed at both ends in the longitudinal direction of the new cover 2121C, and the agitator support portion 2121a2 on one end is along the length of the new cover 2121C. A through groove 212a21 is formed in the vertical direction, and a plurality of fixing portions 21b are provided in a direction perpendicular to the cover body 2121A in the inner side of the new cover body 2121C near the agitating frame support portion 212a1 for the new flexible developer accommodating chamber 900 is fixed to the new cover 2121C, and Fig. 19 is a schematic view of the flexible developer accommodating chamber of the sixth embodiment with a flexible seal. As shown in Fig. 19, the fixing portion 21b is disposed at one end away from the through groove 212a21, and the flexible developer accommodating chamber 900 is provided with a plurality of developer outlets 900b for discharging the developer in the accommodating chamber.
本实施中,通过先将柔性密封部件200使用工装(图中未示出)通过焊接的方式与柔性显影剂容纳腔体9002连接并将显影剂出口900b完全密封,然后通过工装向柔性显影剂容纳腔体9002内填充显影剂,随后通过粘胶或焊接的方式使柔性显影剂腔体9002与底板9001连接并完全密封;再将填充好显影剂的柔性显影剂容纳腔900安装到新的盖体2121C上,并使柔性密封件200的一自由端从搅拌架支撑部212a2上的通槽212a21穿过。In the present embodiment, the flexible sealing member 200 is first joined to the flexible developer accommodating cavity 9002 by welding using a tooling (not shown) and the developer outlet 900b is completely sealed, and then accommodated to the flexible developer by the tooling. The cavity 9002 is filled with a developer, and then the flexible developer cavity 9002 is connected to the bottom plate 9001 by a glue or soldering and completely sealed; and the developer-filled flexible developer accommodating chamber 900 is mounted to a new cover. At 2121C, a free end of the flexible seal 200 is passed through the slot 212a21 in the agitator support portion 212a2.
柔性显影剂容纳腔900的长度方向的一端上设置有多个连接口900a(如图22所示,图22为实施例七的装配示意图),用于与设置在新的盖体2121C上的固定部21b配合。A plurality of connection ports 900a are provided on one end of the flexible developer accommodating chamber 900 in the longitudinal direction (as shown in FIG. 22, and FIG. 22 is an assembly schematic view of the seventh embodiment) for fixing to the new cover body 2121C. The part 21b is fitted.
再以实施例四和五所述的方法,将搅拌架10安装至搅拌架支撑部212a1和212a2上,并将新的盖体2121C焊接到显影单元框架211上,再安装搅拌架齿轮103使搅拌架10固定在显影单元21内。在焊接新的盖体2121C前,需先在显影单元框架211的端部211上沿框架的长度方向开设一个通槽(图中未示出),并可使柔性密封件200 的自由端部通过,完成后如图20所示,图20为实施例六带柔性密封件的显影单元的立体图。再以一弹性体密封件200插入在框架211端部开设的通槽进行密封。Further, in the method described in Embodiments 4 and 5, the agitating frame 10 is attached to the agitating frame supporting portions 212a1 and 212a2, and the new cap body 2121C is welded to the developing unit frame 211, and the agitating frame gear 103 is attached to stir. The frame 10 is fixed in the developing unit 21. Before welding the new cover body 2121C, a through groove (not shown) is opened on the end portion 211 of the developing unit frame 211 along the length direction of the frame, and the flexible sealing member 200 can be made. The free end of the passage is completed, as shown in Fig. 20, and Fig. 20 is a perspective view of the developing unit with the flexible seal of the sixth embodiment. Then, an elastic sealing member 200 is inserted into the through groove formed at the end of the frame 211 for sealing.
当用户想要使用该修复后的显影单元时,便可抓住柔性密封件200露出在框架211外面的自由端部并沿显影单元长度方向用力拉出,直到使柔性密封件200完全从显影单元中脱离出来,当将柔性密封件200从显影单元移除后,柔性显影剂容纳腔900上的显影剂出口900b便可暴漏,容纳腔900内的显影剂便可从显影剂出口900b排出。移除柔性密封件200后,弹性体密封件400仍然处于框架211的通槽中,以密封通槽不使显影剂泄露。When the user wants to use the repaired developing unit, the free end of the flexible sealing member 200 exposed on the outside of the frame 211 can be grasped and pulled out in the longitudinal direction of the developing unit until the flexible sealing member 200 is completely removed from the developing unit. When the flexible seal 200 is removed from the developing unit, the developer outlet 900b on the flexible developer accommodating chamber 900 can be leaked, and the developer in the accommodating chamber 900 can be discharged from the developer outlet 900b. After removal of the flexible seal 200, the elastomeric seal 400 remains in the channel of the frame 211 to seal the channel without exposing the developer.
本实施中的柔性显影剂容纳腔900上的显影剂出口900b还可以只设置为一个,如图21所示,图21为实施例六的另一种柔性显影剂容纳腔的示意图。The developer outlet 900b on the flexible developer accommodating chamber 900 in the present embodiment may also be provided only as one, as shown in Fig. 21, which is a schematic view of another flexible developer accommodating chamber of the sixth embodiment.
为了避免在移除柔性密封件200时损坏柔性显影剂容纳腔900,本实施例中将新的盖体2121C上的至少一个固定部21b设置与柔性密封件200向新的盖体2121C投影沿移除柔性密封件200的方向上重叠。In order to avoid damage to the flexible developer accommodating cavity 900 when the flexible seal 200 is removed, in the present embodiment, at least one fixing portion 21b on the new cover 2121C is disposed and the flexible seal 200 is projected toward the new cover 2121C. In addition to the direction of the flexible seal 200, it overlaps.
为了避免在移除柔性密封件200时损坏柔性显影剂容纳腔900,本实施方案还可以是图22至图23所示的实施方式,图23为实施例七的安装后的柔性显影剂容纳腔的示意图。本实施方式中,增加一个垫板300,该垫板300由主体3001以及端部伸出片3002组成,主体上还设置有一开口300a,该开口300a的长度比设置在柔性显影剂容纳腔900上的开口的总长度要长;在端部伸出片3002上还设置有开口300b,用于与设置在盖体2121C上的固定部连接。本实施方式是,是先将柔性密封件200焊接到垫板300上,并使垫板上的开口300a完全密封,再将垫板300焊接到柔性显影剂容纳腔9002上,并使容纳腔9002上的显影剂出口900b完全密封。再将柔性显影剂容纳腔900安装到新的盖体2121C上时,同时使柔性显影剂容纳腔900上的连接口900a以及垫板300上的端部伸出片3002上的开口300b与固定部21b连接。In order to avoid damage to the flexible developer accommodating chamber 900 when the flexible sealing member 200 is removed, the present embodiment may also be the embodiment shown in FIGS. 22 to 23, and FIG. 23 is the mounted flexible developer accommodating chamber of the seventh embodiment. Schematic diagram. In the present embodiment, a pad 300 is added. The pad 300 is composed of a main body 3001 and an end protruding piece 3002. The main body is further provided with an opening 300a. The length of the opening 300a is set on the flexible developer accommodating cavity 900. The total length of the opening is long; and an opening 300b is provided on the end projecting piece 3002 for connection with a fixing portion provided on the cover 2121C. In this embodiment, the flexible sealing member 200 is first welded to the backing plate 300, and the opening 300a of the backing plate is completely sealed, and then the backing plate 300 is welded to the flexible developer receiving chamber 9002, and the receiving chamber 9002 is provided. The developer outlet 900b on the upper is completely sealed. When the flexible developer accommodating chamber 900 is mounted on the new cover 2121C, the connection port 900a on the flexible developer accommodating chamber 900 and the opening 300b and the fixing portion on the end extension piece 3002 on the pad 300 are simultaneously provided. 21b connection.
当用户要使用该修复后的显影单元时,在移除柔性密封件200的过程中,由于垫板300端部伸出片3002与新的盖体2121C连接的作用,可以保护柔性显影剂容纳腔900不被损坏。When the user wants to use the repaired developing unit, during the process of removing the flexible sealing member 200, the flexible developer accommodating chamber can be protected by the action of the end portion 3002 of the backing plate 300 connecting with the new cover 2121C. 900 is not damaged.
该实施例中,除了通过焊接的方式使柔性密封件以及垫板与柔性显影剂容纳腔连接,还可以通过打胶粘贴的方式连接。In this embodiment, in addition to connecting the flexible sealing member and the backing plate to the flexible developer accommodating chamber by means of welding, it is also possible to connect by means of a glue sticking.
另外,为了使柔性显影剂容纳腔不容易从新的盖体2121C上脱离,可在柔性显影剂腔的底板9001的底面与盖体2121C的内表面之间加以双面胶粘贴。Further, in order to prevent the flexible developer accommodating chamber from being detached from the new cover 2121C, a double-sided adhesive can be applied between the bottom surface of the bottom plate 9001 of the flexible developer chamber and the inner surface of the cover 2121C.
(感光单元以及显影单元的组装方法)(Photosensitive unit and assembly method of developing unit)
感光单元以及显影单元的组装方法参考实施例一中的感光单元以及显影单元的的组装方法。The photosensitive unit and the assembling method of the developing unit are referred to the photosensitive unit of the first embodiment and the assembling method of the developing unit.
[处理盒的修复方法实施例八][Resolution Method of Process Cartridge Example 8]
本实施例提供一种更加简单的修复处理盒的方法。为了不使处理盒在拆装的过程中损坏再生处理盒内部的零部件,易损件如感光元件,显影元件等。本实施例通过不拆卸处理盒可以最大限度地保持再生处理盒的稳定性,图24为实施例八的再生处理盒的横截面视图。如图24所示,首先,在待再生的处理盒21的粉仓框架211上,铣出一个用于注入新的显影剂的第一开口2112;其次,由于不拆卸碳粉盒,待再生的处 理盒21内还存在柔性显影剂容纳腔9,因而需要在显影剂容纳腔9上也需要开设一个开口921,称之为第二开口;所述的第一开口2112和第二开口921相互贯通;进而,同通过所述第一开口2112和第二开口921将新的显影剂灌入柔性显影剂容纳腔内;进一步地,为了不使柔性显影剂容纳腔内残留的旧的显影剂与新灌入的新的显影剂混合影响打印效果,可以在开设了第一开口2112和第二开口921之后,先用工具如吸尘器将柔性显影剂容纳腔内残留的显影剂清洁干净,然后再灌入新的显影剂;最后,在灌入显影剂后,使用密封部件,如圆盖,带有背胶的密封件等将第一开口2112密封。This embodiment provides a simpler method of repairing a process cartridge. In order not to damage the components inside the reprocessing cartridge during the process of disassembly and assembly, consumables such as photosensitive members, developing members, and the like. This embodiment can maximize the stability of the reprocessing cartridge by not disassembling the process cartridge, and Fig. 24 is a cross-sectional view of the regenerating cartridge of the eighth embodiment. As shown in Fig. 24, first, on the powder frame 211 of the process cartridge 21 to be regenerated, a first opening 2112 for injecting new developer is milled; secondly, since the toner cartridge is not disassembled, the toner to be regenerated At There is also a flexible developer accommodating chamber 9 in the cartridge 21, so that it is also necessary to open an opening 921 on the developer accommodating chamber 9, which is called a second opening; the first opening 2112 and the second opening 921 are connected to each other. Further, new developer is poured into the flexible developer accommodating chamber through the first opening 2112 and the second opening 921; further, in order not to leave the old developer remaining in the flexible developer accommodating chamber with new The new developer mixture poured in affects the printing effect, and after the first opening 2112 and the second opening 921 are opened, the developer remaining in the flexible developer accommodating chamber is cleaned with a tool such as a vacuum cleaner, and then poured. A new developer; finally, after the developer is poured, the first opening 2112 is sealed using a sealing member such as a dome, a seal with a backing or the like.
(发明的效果)(Effect of the invention)
如以上所说明的那样,根据本发明,能提供一种简单的处理盒的修复方法。As explained above, according to the present invention, it is possible to provide a simple repair method of the process cartridge.
另外,根据本发明,这些步骤被实施的顺序可以与它们在上述实施步骤中实施的顺序不同。在实施步骤中的处理盒的修复方法,使用过的处理盒被分解,并且由该处理盒分解产生的消耗件根据预定的标准和种类检查和存储。然后,满足预定标准的消耗件可重新使用在由上述修复方法修复的处理盒中。确定不能重新使用的消耗件由崭新(未被使用过)的或者从与它们所拆卸的处理盒不同的其他处理盒中挑选的消耗件中替换。Further, according to the present invention, the order in which these steps are performed may be different from the order in which they are implemented in the above-described implementation steps. In the repairing method of the process cartridge in the implementation step, the used process cartridge is decomposed, and the consumables produced by the decomposition of the process cartridge are inspected and stored in accordance with predetermined standards and categories. Then, the consumables satisfying the predetermined standard can be reused in the process cartridge repaired by the above-described repair method. It is determined that the consumables that cannot be reused are replaced by new (unused) or consumables selected from other processing boxes different from the process cartridges they are disassembled.
另外,上述处理盒的修复方法包括一种处理盒的修复方法,其中处理盒使用手动和自动过程来组合装配。Further, the above repair method of the process cartridge includes a repair method of the process cartridge in which the process cartridge is assembled using manual and automatic processes.
此外,处理盒作为可拆卸地安装于电子照相式成像设备组的消耗件,在其出厂前,通常需要进行打印测试工作,在装配过程中,会在显影单元上设置额外的显影剂来进行打印测试,测试合格后,再将多余的显影剂吸除;在进行打印测试时,处理盒内的旋转部件都会参与转动,因而在柔性显影剂容纳腔上设置可从外部移除的密封件,可以避免在进行打印测试时,使密封件与柔性显影剂容纳腔脱离。Further, the process cartridge is used as a consumable member detachably mounted to the electrophotographic image forming apparatus group, and is usually required to perform a print test work before it leaves the factory, and an additional developer is set on the developing unit to perform printing during the assembly process. After the test is passed, the excess developer is sucked out; when the printing test is performed, the rotating parts in the process box are involved in the rotation, so that a seal that can be removed from the outside is provided on the flexible developer accommodating chamber, and Avoid detaching the seal from the flexible developer receiving chamber during the printing test.
本领域的技术人员很容易理解,本发明所提供的一种处理盒,不局限于修复后的处理盒,改制后的处理盒,以及全新生产的处理盒。It will be readily understood by those skilled in the art that a process cartridge provided by the present invention is not limited to the repaired process cartridge, the modified process cartridge, and the newly manufactured process cartridge.
尽管参考在此公开的结构描述了本发明,但是并不将其局限于所描述的细节中,并且本申请意图覆盖可能落入所附权利要求的改进目的或范围内的修改或变化。The present invention is described with reference to the structure disclosed herein, and is not intended to be limited to the details of the details.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。 Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that The technical solutions described in the foregoing embodiments may be modified, or some or all of the technical features may be equivalently replaced; and the modifications or substitutions do not deviate from the technical solutions of the embodiments of the present invention. range.

Claims (19)

  1. 一种处理盒的再生方法,所述处理盒包括显影单元,还包括柔性显影剂容纳腔设置在所述显影单元中,其特征在于,处理盒的再生方法包括以下步骤:A method of regenerating a process cartridge, the process cartridge comprising a developing unit, further comprising a flexible developer accommodating chamber disposed in the developing unit, wherein the method of regenerating the process cartridge comprises the steps of:
    (a)将所述处理盒的显影单元中的柔性显影剂容纳腔从所述显影单元中取出;(a) taking out the flexible developer accommodating chamber in the developing unit of the process cartridge from the developing unit;
    (b)填充显影剂至所述处理盒的显影单元的内腔中或安装一新柔性显影剂容纳腔至所述处理盒的显影单元中。(b) filling the developer into the inner cavity of the developing unit of the process cartridge or mounting a new flexible developer accommodating chamber into the developing unit of the process cartridge.
  2. 如权利要求1所述的带有柔性显影剂容纳腔处理盒的再生方法,其特征在于,在所述的(a)步骤前还包括以下步骤:A method of reproducing a process cartridge with a flexible developer accommodating chamber according to claim 1, further comprising the steps of: (a) before:
    (c)使所述新柔性显影剂容纳腔的连接口与显影单元的盖体上的固定部分离。(c) separating the connection port of the new flexible developer accommodating chamber from the fixing portion on the cover of the developing unit.
  3. 如权利要求2所述的处理盒的再生方法,其特征在于,在所述的(c)步骤前还包括以下步骤:A method of reproducing a process cartridge according to claim 2, further comprising the steps of: (c) before said step (c):
    (d)取下搅拌架以及搅拌架齿轮;(d) remove the agitator and the agitator gear;
    在所述的(b)步骤后还包括以下步骤:The step (b) further includes the following steps:
    (h)安装搅拌架以及搅拌架齿轮。(h) Install the mixer and the mixer gear.
  4. 如权利要求1所述的处理盒的再生方法,其特征在于,A method of reproducing a process cartridge according to claim 1, wherein
    在所述的(b)步骤中是从显影单元容纳腔的开口处填充显影剂或在显影单元上开孔后填充显影剂。In the step (b), the developer is filled from the opening of the developing unit accommodating chamber or the opening is formed in the developing unit.
  5. 如权利要求4所述的处理盒再生方法,其特征在于,A process cartridge recycling method according to claim 4, wherein
    所述开孔的位置在识别标记处。The location of the opening is at the identification mark.
  6. 如权利要求1所述的处理盒的再生方法,其特征在于,在所述的(a)步骤之前还包括以下步骤:A method of reproducing a process cartridge according to claim 1, further comprising the steps of: (a) before:
    (e)将显影单元上的盖体从显影单元分离或对盖体进行切削处理;(e) separating the cover on the developing unit from the developing unit or cutting the cover;
    在所述的(b)步骤后还包括以下步骤:The step (b) further includes the following steps:
    (n)安装上一新的盖体。(n) Install a new cover.
  7. 如权利要求6所述的处理盒的再生方法,其特征在于,在所述的步骤(e)之后,还有以下步骤:A method of reproducing a process cartridge according to claim 6, wherein after said step (e), there are the following steps:
    (f)使柔性显影剂容纳腔的连接口与显影单元的盖体上的固定部分离。(f) separating the connection port of the flexible developer accommodating chamber from the fixing portion on the cover of the developing unit.
  8. 如权利要求7所述的处理盒的再生方法,其特征在于,在所述的步骤(f)中,还包括取下搅拌架;A method of regenerating a process cartridge according to claim 7, wherein in said step (f), further comprising removing the agitating frame;
    在所述的(b)步骤后还包括以下步骤:The step (b) further includes the following steps:
    (k)安装搅拌架。(k) Install the mixing rack.
  9. 如权利要求1或2或3所述的处理盒的再生方法,其特征在于,A method of reproducing a process cartridge according to claim 1 or 2 or 3, wherein
    在所述的步骤(b)中安装新柔性显影剂容纳腔时,还有以下步骤:When the new flexible developer accommodating chamber is installed in the step (b), the following steps are also performed:
    (g)将所述新柔性显影剂容纳腔的连接口与盖体的固定部连接。(g) connecting the connection port of the new flexible developer accommodating chamber to the fixing portion of the cover.
  10. 如权利要求3所述的处理盒的再生方法,其特征在于,在所述的步骤(h) 之前还包括以下步骤:A method of reproducing a process cartridge according to claim 3, wherein in said step (h) Previously included the following steps:
    (i)使所述新柔性显影剂容纳腔与搅拌架连接,当搅拌架转动时,新柔性显影剂容纳腔开启并供应显影剂。(i) The new flexible developer accommodating chamber is connected to the agitating frame, and when the agitating frame is rotated, the new flexible developer accommodating chamber is opened and the developer is supplied.
  11. 如权利要求10所述的处理盒的再生方法,其特征在于,在所述的步骤(i)中,将一新密封件一边与所述新柔性显影剂容纳腔连接,另一边与搅拌架上的卡扣部连接。A method of regenerating a process cartridge according to claim 10, wherein in said step (i), a new seal member is connected to said new flexible developer accommodating chamber on one side and on the other side of the stirrer The buckle is connected.
  12. 如权利要求11所述的处理盒的再生方法,其特征在于,在所述的步骤(i)中还包括用所述新密封件遮挡新柔性显影剂容纳腔上的显影剂出口。A method of regenerating a process cartridge according to claim 11, further comprising, in said step (i), covering said developer outlet on said new flexible developer accommodating chamber with said new seal.
  13. 如权利要求10或11或12所述的处理盒的再生方法,其特征在于,在所述的步骤(i)之前,还包括以下步骤:A method of reproducing a process cartridge according to claim 10 or 11 or 12, further comprising the following steps before said step (i):
    (j)将旧的密封件从搅拌架主体上卸下。(j) Remove the old seal from the mixer body.
  14. 如权利要求6或7或8所述的腔处理盒的再生方法,其特征在于,所述步骤(n)中新的盖体上有分设于盖体长度方向两端上的搅拌架的支撑部,在一端上的搅拌架支撑部沿着与新的盖体长度方向平行的方向上开设有通槽,在新的盖体靠近搅拌架另一端支撑部的内侧沿垂直于新的盖体的方向上设置有多个用于将所述新柔性显影剂容纳腔固定在所述新的盖体上的固定部。The method for regenerating a cavity processing cartridge according to claim 6 or 7 or 8, wherein in the step (n), the new cover body has a support portion of the agitating frame which is disposed on both ends of the length direction of the cover body. The agitator support portion on one end is provided with a through groove in a direction parallel to the longitudinal direction of the new cover body, and the inner side of the new cover body near the other end support portion of the agitator is perpendicular to the new cover body. A plurality of fixing portions for fixing the new flexible developer accommodating chamber to the new cover are provided.
  15. 如权利要求14所述的带有柔性显影剂容纳腔处理盒的再生方法,其特征在于,所述步骤(b)中新的柔性显影剂容纳腔上设置有显影剂出口,一柔性密封件密封所述显影剂出口,所述柔性密封件一自由端部从搅拌架支撑部上设置的通槽通过。A method of regenerating a process cartridge with a flexible developer accommodating chamber according to claim 14, wherein in said step (b), a new flexible developer accommodating chamber is provided with a developer outlet, and a flexible seal is sealed. The developer outlet, a free end of the flexible seal passes through a through groove provided in the agitator support portion.
  16. 如权利要求15所述的处理盒的再生方法,其特征在于,所述的固定部设置在远离所述通槽的一端上。A method of reproducing a process cartridge according to claim 15, wherein said fixing portion is provided on an end away from said through groove.
  17. 如权利要求16所述的处理盒的再生方法,其特征在于,所述显影单元包括显影框架,所述显影框架长度方向端部上开设有一通槽,用于使柔性密封件的一自由端通过,并以一弹性密封件插入该通槽进行密封。A method of reproducing a process cartridge according to claim 16, wherein said developing unit comprises a developing frame, and a through groove is formed in a longitudinal end portion of said developing frame for allowing a free end of the flexible sealing member to pass And inserting the through groove with an elastic seal for sealing.
  18. 如权利要求16所述的处理盒的再生方法,其特征在于,所述柔性显影剂容纳腔体与所述柔性密封件之间还设置有一垫板,所述垫板一端设置有伸出片,所述伸出片通过连接口与所述固定部连接。A method of regenerating a process cartridge according to claim 16, wherein a spacer is further disposed between the flexible developer accommodating cavity and the flexible sealing member, and one end of the spacer is provided with a protruding piece. The protruding piece is connected to the fixing portion through a connection port.
  19. 一种再生处理盒,其特征在于,所述再生处理盒由如权利要求1-18任一所述的处理盒的再生方法再生形成。 A reproduction processing cartridge characterized in that the regeneration processing cartridge is regenerated by the regeneration method of the process cartridge according to any one of claims 1 to 18.
PCT/CN2015/096577 2015-07-24 2015-12-07 Process cartridge regeneration method and regenerated process cartridge WO2017016124A1 (en)

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