IRONING BOARD WITH STEAM-RELEASING BOARD FOR DOMESTIC USE WITH VARIOUS IRONING MODES"
DESCRIPTION
This patent concerns a new ironing board for non-professional use with heated steam-releasing board with sucking and blowing functions for two ironing methods: without using any iron (by hand only) and with iron.
BACKGROUND:
Some industrial ironing equipment is known, mainly used in professional ironing shops, which consists in a high-pressure steam generator (usually separated) and an ironing board with one or more worktops, equipped with a suction, blowing and steam-releasing system for the board. The complex structure of such equipment, its cost and the several operations necessary to use it fully make it unsuitable for non-professional users so that its domestic use is ruled out.
DESCRIPTION OF THE SYSTEM:
This ironing board consists of a framework, preferably made of thermoplastic material, to which the legs are connected that can be adjusted in the height and are preferably made of metal.
The framework supports a boiler for steam generation that is equipped with a heating plate, a thermostat, and one or more electrovalves for steam release as well as a system for pressure adjustment, preferably an electromechanical and/or electronic pressure gauge.
The framework also supports a worktop, preferably made of metal, which is heated up to a temperature between 80°C and 140°C and is provided with holes to let steam and air through.
As an alternative, such worktop can be made of metal grid heated as described above.
The framework also hosts a fan - preferably a two-direction one - with suction and/or blowing function.
The framework also supports a control panel with function selectors and lights showing the system status.
Moreover, the framework hosts a PC board to enable and control the ironing board functions.
The ironing board is also equipped with a foot-pedal control connected by means of a duly insulated electric cable for the selective ejection of steam from the ironing top. The pedal can be operated with the foot so that both hands remain free to iron.
This foot-pedal not only controls steam release but also the worktop ventilation, preferably in the blowing direction, in order to facilitate the steam coming out of the worktop and getting through the fibres of the garment being ironed.
The ironing board is also provided with a fabric cover for the ironing worktop, called ironing board cover, so that the item being ironed is not in direct contact with the heated plate.
The ironing board cover can also be coupled with a padding, whose thickness can range between 4 and 10 mm in order to make ironing operations more comfortable. This padding is preferably made of a breathing material such as for example an open-cell foam material.
The ironing board is also provided with a socket for ancillary connection that allows both electric and steam connection.
The socket described above can also be used to connect a steam iron provided with a micros witch that controls the ejection of steam from the same iron through the socket. The steam ejection control operates at the same time the fan hosted in the ironing board. The system described above allows different combinations of ironing techniques that are listed below: - IRONING WITHOUT IRON (BY HAND ONLY)
This ironing mode is selected by the user by means of a selector on the control panel.
When in this mode, the ironing board automatically starts the fan that will run continuously in the suction direction. In this way, the user can easily lay the item on the ironing worktop.
When the foot-pedal is pressed, the ironing board reverses - through the PC board - the direction of the blowing motor and enables the ejection of steam from the ironing worktop. In this way, the steam combined with the air blown by the fan hits the item to be ironed and stretches its fibres.
When the foot-pedal is released, the ironing board reverses again - through the PC board - the direction of the motor, thus re-establishing the initial suction function and cutting the ejection of steam from the worktop. In this way, the combination between heated board and suction allows drying the item being ironed, while the operator can stretch its fibres completely by using the hands and then finally fold it.
IRONING WITH STEAM IRON
This ironing mode is set by the user by means of a selector on the control panel. When in this mode, the fan direction can be decided by the user in a selective way.
In this mode, the ventilation is operated by the iron.
The iron shall be properly connected to the socket of the ironing board. When the dedicated pushbutton on the iron is pressed, the release of steam from the iron is enabled and at the same time the fan starts in the direction selected by the user by means of the selector on the control panel (suction or blowing).
When the iron pushbutton is released, steam is no longer released and the ventilation stops.
When both the iron pushbutton and the foot-pedal are pressed, the ironing board enables the steam release from both the iron and the ironing board and the fan starts in the blowing direction, irrespective of the selection made by the user on the control panel.
IRONING WITH DRY IRON
When in this mode, the ironing board does not automatically start the ventilation that must be started by the user in the suction function by means of the pushbuttons on the control panel of the ironing board.
The iron shall be properly connected to the socket on the ironing board.
Dry ironing does not require pressing any pushbutton on the iron and therefore the iron board ventilation does not start automatically. If the user wants the ventilation, it shall be started by pressing a pushbutton on the control panel in the suction direction as it was explained before.
However, in this ironing mode too it is possible to change the ventilation from suction to blowing by pressing the foot-pedal and at the same time steam will be released from the ironing board too.
The characteristics and functioning modes can be better explained in one of
the possible variants that were realised, with reference to the figures from 1 to 3.
Figure 1 shows the section of a sample of the new ironing board.
Figure 2 shows the control panel of a sample of the new ironing board. Figure 3 shows a section of the element conveying and distributing steam from the ironing worktop that also hosts the heating element.
With reference to Figure 1, the ironing board (100) consists of the framework (101), to which the adjustable legs are connected (102). The framework also hosts the boiler (103) for steam generation, provided with a heating element (1 19), a first electrovalve (1 15) for steam release from the ironing worktop, a second electrovalve (116) for steam release from the iron and a pressure switch (1 17) for adjusting pressure inside the boiler.
The framework also hosts a PC board (122), which controls the ironing board functions. The PC board enables the foot-pedal (105) to start the ejection of steam from the ironing worktop.
The ironing worktop is formed by a pierced metal plate (107), to which an aluminium duct (108) is thermally connected, which hosts a steam circuit (124) and a tubular heating element (125) (Figure 3). On the surface in contact with the pierced plate, the duct (108) shows calibrated holes (126) for the release of steam going through the pierced plate (107).
The electrovalve (1 15) is connected to the duct (108) through the pipe (129). In this way, when the foot-pedal is pressed (105) and the electrovalve (1 15) lets the steam through, the steam goes through the steam circuit (124) and comes out of the holes (126). The tubular heating element (125) warms up the duct (108) so that the steam is kept at a constant temperature and does
not cause any drops that would moisten the garment being ironed.
The two-direction fan (128) is located under the pierced plate (107) on a special support of the framework (101).
The ironing board is switched on by plugging in the plug of the power supply cable (1 18) and by pressing the illuminated pushbutton (1 10) located on the control panel (109) (Figure 2).
When switching on the ironing board, the heating element is powered (119) that generates steam by wanning up the boiler (103) and the water inside the boiler. When the pre-set pressure is reached, the pressure switch (1 17) cuts off the power supply to the heating element and turns on the indicator light (1 1 1) that shows that steam is ready. The pressure switch cyclically cuts off and restarts the power supply to the heating element in order to keep constant the pressure inside the boiler.
When turning on the ironing board, the tubular heating element is also powered (125) and warms up the duct (108) and through it the pierced plate (107) too. When the pre-set temperature is reached, the thermostat (127) cuts off the power supply to the tubular heating element. The thermostat cyclically starts and cuts off the power supply to the heating element in order to keep constant the duct temperature (108) and consequently the temperature of the ironing worktop.
Now the ironing operations can start. The user can choose the ironing mode by means of the selector (1 12) on the control panel (109) in figure 2
Ironing mode without steam iron (by hand only).
By means of the selector (1 12) the user chooses the ironing mode without
iron. Automatically, the ironing board enables the fan (128) in the suction direction. The sucked air goes through the pierced plate (107) and the ironing board cover (123), thus helping the user flatten the item.
When the foot-pedal is pressed (105), the ironing board enables the electrovalve (115) that, through the pipe (129) and the duct (108), lets the steam generated in the boiler go through the calibrated holes (126). At the same time, the ironing board reverses the fan direction from suction into blowing.
The steam and the air generated by the fan get through the pierced plate and the ironing board cover and flood the garment. The user can flatten the garment by hand, thus removing creases.
When releasing the foot-pedal, the ironing board cuts off the power supply to the electrovalve (1 15), thus breaking up the release of steam. At the same time, the ironing board reverses the ventilation direction from blowing into suction. The combination of suction and heated ironing board allows the garment to lose the moisture generated by steam, thus resulting in long- lasting ironing. The user can further remove residual creases by hand and fold the garment.
This ironing mode is extremely simple because the user shall only operate the foot-pedal during ironing when wanting to release steam, while the ironing board automatically manages the ironing worktop ventilation in order to obtain the best possible results. The user's hands are always free and can be used to flatten the garment by acting directly on it. The operator can keep the foot-pedal pressed or push it impulse-like. In any case, every time the foot-pedal is released, the suction is enabled to dry up the garment
or however to eliminate excessive steam.
At the present state of the art, no ironing board, even of professional type, is provided with such an automatic mechanism.
Ironing mode with steam iron
The iron (106) shall be connected through the cord (121) to the socket (1 14) of the ironing board. Such socket allows the electric connection of the iron to the ironing board. Moreover, the socket is connected to the electrovalve (116) to enable the release of steam.
The iron is provided with a pushbutton control (120).
By means of the selector (1 12) the user chooses the ironing mode with steam iron.
By means of the selector (1 13) the user chooses the direction of ventilation, either suction or blowing. When pressing the pushbutton (120) on the iron, the ironing board enables the electrovalve (1 16), which allows the release of steam generated in the boiler (103) from the iron (106) through the cord (121).
In addition to releasing steam, the ironing board also enables the fan in the direction selected by the user by means of the selector (1 13).
When releasing the pushbutton on the iron, the steam ejection and the ventilation stop.
The user can keep the pushbutton pressed or press it impulse-like. In any case, when the pushbutton is pressed, steam is released from the iron and the ventilation of the ironing board is performed in the selected direction.
The new ironing board described above has a further function consisting in the release of steam at the same time from the iron and the ironing worktop
and this is possible by simply pressing the foot-pedal (105).
By pressing the foot-pedal (105) together with the pushbutton on the iron (120), the ironing board enables both electrovalves (1 15) and (116), thus allowing the release of steam from both the ironing worktop and the iron. The ironing board also enables the fan (128) in the blowing direction, irrespective of the choice made by the user on the selector (113), to obtain a more effective distribution of the steam coming from the ironing worktop. When releasing the foot-pedal (105), the release of steam from the worktop stops and the ventilation restarts, as it was set by means of the selector (Π3), while when releasing both controls, no more steam is released and the ventilation stops.
Ironing mode with dry iron
The iron (106) shall be connected through the cord (121) to the socket (114) of the ironing board. Such socket allows the electric connection of the iron to the ironing board.
By means of the selector (1 12), the user chooses the ironing mode without steam iron.
The ironing board automatically enables the fan (128) in the suction direction. The sucked air goes through the pierced plate (107) and the ironing board cover (123), thus helping the user flatten the garment and hold it during the ironing with dry iron. Moreover, by pressing the foot-pedal (105), the ironing board enables the electrovalve (1 15) that allows the release of steam from the worktop and changes at the same time the fan direction from suction into blowing.
When the foot-pedal is released (105), the release of steam from the
worktop stops and the fan direction changes into suction.
This ironing mode enables the user to combine the effectiveness of steam coming from the worktop with the thermo-mechanical action of the dry iron in a simple and intuitive manner, thus removing creases in a faster and more effective way.
This is the basic information sufficient for any expert person to realise the invention and, as a consequence, during the practical application some changes may be made that will not jeopardise in any way the content of the idea.