WO2017011933A1

WO2017011933A1 - Tray type three-dimensional fermentation system for organic materials and fermentation method thereof

Info

Publication number: WO2017011933A1
Application number: PCT/CN2015/000822
Authority: WO
Inventors: 邓秀泉
Original assignee: 广西力源宝科技有限公司
Priority date: 2015-07-20
Filing date: 2015-11-26
Publication date: 2017-01-26

Abstract

The present invention relates to a tray type three-dimensional fermentation system for organic materials and a fermentation method thereof. The fermentation system comprises a tray loading device, a tray stacker, a tray unstacker and a tray overturn discharger, a rolling device installed to the tray loading device, a tray transferring device connected to the tray loading device, the tray stacker, the tray unstacker and the tray overturn discharger, and a fermentation tray that is circulated by the tray transferring device among the tray loading device, the tray stacker, the tray unstacker and the tray overturn discharger; the organic materials are filled into the fermentation tray by the tray loading device, transferred by the tray transferring device to the tray stacker to be stacked into tray stacks, aerobically fermented in the fermentation trays stacked into tray stacks, transferred by the tray transferring device to the tray unstacker to have the fermentation trays taken down from the stack trays, and then poured out from the fermentation tray. The empty fermentation tray is transferred by the tray transferring device back to the tray loading device.

Description

Tray type organic material stereo fermentation system and fermentation method thereof

Technical field

The invention relates to an organic material fermentation system and a fermentation method thereof, in particular to a tray type organic material three-dimensional fermentation system capable of greatly improving fermentation efficiency, environmental protection and cost reduction and a fermentation method thereof.

Background technique

According to the authoritative department, the total industrial and agricultural organic solid waste discharged by the whole society in China is more than 4 billion tons per year. Such a large amount of organic solid waste should not cause pollution to the environment, and it is the best way to carry out environmental protection treatment and utilization of fertilizer resources, and it is also the general trend of social development. With the deepening of social understanding, the environmental protection of industrial and organic solid wastes and the utilization of fertilizer resources have been paid more and more attention. The proportion of organic solid waste industrialized fermentation treatment and processing into organic fertilizers is also increasing rapidly. The processing of organic solid waste into organic fertilizer is the primary process of microbial aerobic fermentation of organic solid waste to achieve nutrient conversion and dehydration of the material. Traditional fermentation process technology usually adopts flat open-type trough fermentation or strip-type fermentation, but these fermentation processes require a large-area fermentation workshop and occupy a large amount of land. At the same time, due to the large thickness of the material layer during the fermentation process, the oxygen is insufficient, and anaerobic fermentation is easy to occur, resulting in more serious secondary environmental pollution. At present, with the increasingly tense social land resources, the environmental protection policies for controlling air pollution are becoming more and more tight. It is difficult to provide a large amount of land for the environmental protection and resource utilization of organic solid waste, and it is not allowed to establish enterprises with serious environmental pollution problems. Or exist. Therefore, if the land occupation problem and secondary environmental pollution problems of organic solid waste treatment and resource utilization are not solved, the environmental protection treatment of organic solid waste and the utilization of fertilizer resources will be severely restricted, which will also seriously restrict social environmental protection and resources. With the development of recycling business, the social ecological environment will not be able to achieve a virtuous cycle.

In order to solve the problem of large land occupation and secondary environmental pollution in the above-mentioned organic solid waste treatment and resource utilization, a three-dimensional layout, multi-layer superimposed fermentation equipment or fermentation system has been designed, as disclosed on July 6, 2005. Invention patent of "Multilayer mesh belt solid fermentation equipment capable of pipeline production" (Patent No.: 200410051977.2), "A laminated combined solid state fermentation method and system thereof" disclosed on January 24, 2012 (patent No.: 201110246507.1) invention patent, "Automatic Organic Fermentation System for Organic Materials" (Patent No.: 201310250755.2) and "Three-dimensional Environmental Fermentation System" (Application for June 24, 2013 and May 8, 2014, respectively) No.: 201410192068.4) and the invention patent of "Three-dimensional Environmentally-friendly Fermentation System for Mixed Structures" (Application No.: 201410192373.3). The above design adopts three-dimensional multi-layer fermentation, which realizes a substantial increase in the utilization rate of the organic waste fermentation site, and can also greatly reduce the generation of odor during the treatment process, which is very good from the main technical principles and directions. The solution to the problem of large-area area and secondary environmental pollution caused by planar open-type trough fermentation or strip-type fermentation has achieved a major technological breakthrough, bringing environmental protection and resource utilization of social industrial and agricultural organic solid waste. hope.

However, in the implementation of the specific project construction, it is found that the above-mentioned fermentation equipment or system based on the conveyor as the main functional unit still has obvious deficiencies, such as high equipment manufacturing cost, too large one-time investment of the project; belt-type stratified fermentation system Since the organic material can only be fermented on the upper belt of the conveyor belt, the lower belt of the conveyor belt cannot be fermented with organic materials, and a certain distance between the lower belt and the next material layer is required, so between the upper and lower layers. The vertical distance is the diameter of the driving roller of the conveyor belt plus the distance between the lower belt and the next material layer, at least 600mm or more, that is, the vertical total space occupied by each material layer should be at least 700mm~900mm, and the space utilization There is still a large waste on the equipment; the equipment is installed at high altitude, and there are certain difficulties in installation and normal maintenance. In particular, the implementation of the process route requires a higher investment cost of fixed assets, which is subject to greater restrictions on the popularization and use of the reality. It is difficult to rapidly spread and apply it in large areas in the society. It is difficult to achieve a large amount of organic solids in society in the short term. Environmental treatment and resource utilization of waste.

Summary of the invention

The object of the present invention is to solve the shortcomings of the existing stacked three-dimensional multi-layer fermentation system or equipment, and to provide a tray type organic material three-dimensional fermentation system with high efficiency, low cost and more environmental protection and a fermentation method thereof.

The object of the present invention is achieved by the following technical solutions. The present invention provides a tray type organic material three-dimensional fermentation system, comprising: a fermentation tray, a tray loading device, a tray palletizer, a tray conveying device, a tray de-stacking machine, and a flipping machine; the loading device, the a tray palletizing machine, the tray de-stacking machine and the turn-up dumping machine are sequentially installed, the tray conveying device connecting the loading device and the tray palletizing machine, the palletizing machine and the tray a tampering machine, the tray detaching machine and the tumbling machine, and the tumbling machine and the loading device, the fermentation tray passing the tray conveying device at the loading device a circulation cycle between the tray palletizing machine, the tray de-stacking machine and the turn-dumping machine; wherein the organic material is loaded into the fermentation tray in the loading tray, and the fermentation tray passes the The tray conveying device is conveyed to the tray palletizing machine code into a tray, and the organic material is subjected to aerobic fermentation in the fermentation tray which is coded into a tray, and is transported to the tray destacking machine by the tray conveying device , the fermentation tray is at The tray unpacking machine is removed from the tray and conveyed to the turn-over dumper by the tray conveying device, wherein the fermenting organic material in the fermentation tray is taken from the fermentation in the turn-over machine The tray is poured out, and the empty fermentation tray is conveyed back to the tray device by the tray conveying device.

The object of the present invention can also be further achieved by the following technical measures.

Preferably, the aforementioned tray type organic material three-dimensional fermentation system further comprises: a rolling device, wherein the rolling device is installed on the plate loading device.

Preferably, the aforementioned tray type organic material three-dimensional fermentation system, wherein the fermentation tray comprises a first fermentation tray and a second fermentation tray, the tray loading device comprising a first loading device and a second loading device, The pallet palletizer includes a first pallet palletizer and a second pallet palletizer, the pallet breaker comprising a first pallet breaker and a second pallet breaker, the flipper comprising a first turntable a dumping machine and a second flipping machine; the rolling device is mounted on the first loading device, the first loading device, the first tray palletizer, and the first tray are unpacked And the first flipping machine is sequentially installed, and the second loading device, the second tray palletizing machine, the second tray destacking machine and the second turning disc dumping machine are sequentially installed, The tray conveying device connects the first loading device with the first tray palletizer, the first tray palletizer and the first tray destacker, the first tray destacker and The first flipping machine, the first flipping machine and the first loading device The second loading device and the second tray palletizer, the second tray palletizer and the second tray breaker, the second tray breaker and the second tray are inverted a material machine, and the second flipping machine and the second loading device, the first fermentation tray passing the tray conveying device in the first loading device, the first tray palletizing machine a circulation cycle between the first tray depalletizer and the first flipper, the second fermentation tray passing the tray transporting device in the second loading device, the second tray code a circulation cycle between the machine, the second tray de-stacking machine and the second turning-dumping machine; the fermentation system further comprises a material crushing device, a material screening device and a material conveying device, wherein the material crushing device is installed The material screening device is installed at a rear end of the material crushing device and a front end of the second loading device at the rear end of the first flipping machine and the front end of the screening device; the first flipping machine And the material crushing device, the material crushing device and the material a sub-equipment, and the material screening device and the second loading device are connected by the material conveying device; wherein the organic material is poured out from the first fermentation tray in the first flipping machine After being conveyed by the material conveying device to the material crushing device, the material is crushed into a powder, and the powder material is sent by the material crushing device to the material screening device for screening, and the sieve is sieved. The powder is conveyed by the material conveying device to the second loading device to be loaded into the second fermentation tray, and the unfilterable mass is conveyed to the material crushing device through the material conveying device. Secondary crushing and reuse.

Preferably, the aforementioned tray type organic material three-dimensional fermentation system further comprises a feeding device installed at a front end of the first loading device, and connected to the first loading device by the material conveying device Its The organic material is transported by the feeding device through the material conveying device to the first loading device into the first fermentation tray.

Preferably, the aforementioned tray type organic material three-dimensional fermentation system further includes a material stirring device installed at a rear end of the feeding device and the front end of the first loading device and the crushing device, The material conveying device is respectively connected to the feeding device and the first loading device; the organic material is conveyed by the feeding device through the material conveying device to the material mixing device, and then the material is evenly distributed. A stirring device is conveyed by the material conveying device to the first loading device into the first fermentation tray.

Preferably, the aforementioned tray type organic material three-dimensional fermentation system further comprises a dust removing device, an alcohol concentrated waste liquid spraying device and a system controller; wherein, the feeding device, the material stirring device, the material crushing device The material screening device, the loading device, and the topping machine are installed with the dust removing device, and the alcohol concentrated waste liquid spraying device is installed above the material stirring device, and the system controls And the loading device, the palletizing machine, the tray conveying device, the tray de-stacking machine, the turning-dumping machine, the feeding device, the material mixing device, the material The crushing device, the material screening device, the material conveying device, the dust removing device, and the alcohol concentrated waste liquid spraying device are electrically connected.

Preferably, the aforementioned tray type organic material three-dimensional fermentation system, wherein the rolling device and the first loading device constitute a rolling and loading integrated machine, and the second loading device is a powder loading machine The material conveying device is a belt conveyor.

Preferably, the aforementioned tray type organic material three-dimensional fermentation system, wherein the tray conveying device is one of a roller conveyor, a chain conveyor, a crane or a forklift, or a combination of several.

Preferably, the tray type organic material three-dimensional fermentation system, wherein the fermentation tray has a length of 1000 mm to 3500 mm, a width of 300 mm to 2000 mm, a height of 100 mm to 400 mm, and a vent hole is uniformly formed on the bottom surface and the surrounding surface. The tray palletizing machine is a stack of 2 to 40 layers of trays stacked on the tray, and the thickness of the layer of the organic material loaded in the tray is 100 mm to 300 mm.

Preferably, the above-mentioned tray type organic material three-dimensional fermentation system, wherein the fermentation tray is placed in a relatively closed fermentation chamber for fermentation after the loading device and the tray palletizing machine complete the loading palletizing. A drafting device and a deodorizing device are installed above the fermentation chamber.

The object of the present invention is also achieved by the following technical solutions. The invention provides a tray type organic material three-dimensional fermentation method using the tray type organic material three-dimensional fermentation system, which comprises the following steps:

Step 1: Feeding and blending organic materials: input organic materials with water content of 50% to 75% into the silo of the feeding device, or put two or more organic materials into the silos of the feeding device to form a mixture. Organic material afterwards;

Step 2: stirring the organic material: the mixed organic material is conveyed into the material stirring device through the material conveying device and stirred uniformly;

Step 3: crushing of organic materials: the organic materials are transported into the material crushing equipment through the material conveying equipment and broken into powder;

Step 4: loading the organic material: the organic material crushed into powder is transported into the loading tray through the material conveying device into the loading tray;

Step 5, the fermentation tray is palletized: the fermentation tray loaded with the organic material is transported into the tray palletizing machine by the pallet conveying device into a tray;

Step 6: Fermentation of organic materials: The organic materials are subjected to aerobic fermentation for 2 to 10 days in a fermentation tray which is coded into a pan, during which the organic material gradually rises to 60 ° C and then gradually returns to normal temperature after undergoing a fermentation temperature. The organic material is fermented and matured, and the moisture content is reduced to less than 35%;

Step 7: 垛垛垛垛垛在垛垛垛垛垛垛垛垛垛有机有机垛有机有机有机垛有机垛垛垛垛垛有机有机有机有机有机有机有机

Step 8: Turn over the material: the fermentation tray that will be removed from the tray is transported into the tray through the tray conveying equipment. The material machine is turned over, the fermented mature organic material is poured out from the fermentation tray, and the fermented mature organic material is transported to the next use step through the material conveying device, and after being crushed or directly used as organic fertilizer or as organic raw material and other The nutrient elements are processed to produce various types of organic fertilizer products, or part of them are used as fermentation materials to participate in the next cycle of fermentation; the empty fermentation trays are transported back to the tray equipment by the tray conveying equipment, and are returned to the fourth cycle for use.

Preferably, in the above-mentioned fermentation method, the step 1 comprises: adding a fermented recycled material having a water content of 15% to 30% while adding an organic material having a water content of 50% to 75%; The materials are respectively put into the silo of the feeding device, and the feeding device is proportionally placed so that the water content of the mixed organic material is 38% to 50%.

Preferably, in the above-mentioned fermentation method, in the first step, if two or more organic materials are separately put into the silo of the feeding device, the feeding device is proportionally placed to make the mixed organic The water content of the material is 50% to 75%.

Preferably, in the above fermentation method, the following steps of the first fermentation are further included between the second step and the third step:

Step S1, roll forming of the organic material: the organic material is conveyed into the rolling device through the material conveying device and rolled into a sheet shape, a granular shape or a strip shape;

If two or more organic materials are conveyed into the rolling equipment through the material conveying equipment, the materials are conveyed through the material conveying equipment and stirred evenly;

Step S2, loading the organic material: loading the organic material rolled into a sheet, a granular or a strip into the first fermentation tray through the first loading device;

Step S3, the fermentation tray palletizing: the first fermentation tray loaded with the sheet, granular or strip organic material is conveyed into the first tray palletizing machine code into the tray by the tray conveying device;

Step S4, fermentation of the organic material: the organic material is subjected to aerobic fermentation for 2 to 10 days in the first fermentation tray of the tray, during which the organic material in the first fermentation tray evaporates, the volume is reduced, and the material is hardened. ;

Step S5, smashing and smashing: after the organic material completes aerobic fermentation, the tray is transported into the first tray detaching machine through the tray conveying device, and the first fermentation tray is removed one by one;

Step S6, turning over the dumping material: the first fermentation tray removed from the tray is conveyed into the first flipping machine through the tray conveying device, and the organic material that completes aerobic fermentation is poured out from the first fermentation tray. The empty first fermentation tray is transported back to the first loading device by the tray conveying device, and returns to the step S2 for cyclic loading.

Preferably, in the above fermentation method, the organic material in the third step is an aerobic fermentation organic material which is poured out from the first fermentation tray.

Preferably, in the above-mentioned fermentation method, the organic material input into the silo of the feeding device is one or more kinds of mixtures, and the adjacent surfaces of the organic materials in the two fermentation trays adjacent to each other in the tray are arranged. The vertical distance is 5mm~200mm, and the organic material is naturally inoculated by microorganisms.

The present invention has significant advantages and advantageous effects over the prior art. According to the above technical solution, the tray type organic material three-dimensional fermentation system and the fermentation method thereof have at least the following advantages and beneficial effects:

1. The present invention adopts tray type fermentation which is ventilated from top to bottom and left and right, and the material layer can be set to a thickness of 100 mm to 300 mm, and the material layer has good gas permeability during fermentation, and both are in a good aerobic fermentation state, and can effectively inhibit anaerobic conditions. The role of microorganisms, the production of odorless fermentation process, effectively solve the secondary environmental pollution problem of fermentation odor.

2. The present invention is in a good aerobic fermentation state at the beginning of the whole layer, and the fermented heat and moisture can be efficiently dissipated through the upper and lower sides of the layer simultaneously, and the organic solid waste having a water content of about 70% is fermented and dried. It takes only 3 to 10 days to reach a water content of 35% or less, and the cycle is shortened by more than 90% compared with tank fermentation and strip fermentation.

Third, the invention innovatively adopts the three-dimensional fermentation of the tray, and processes the same amount of organic solid waste than the currently adopted trough and strip type fermentation production process, which can save more than 90% of the processing and production land, and can save the society. A lot of valuable land resources.

4. The invention adopts the method of stacking trays to carry out fermentation, and only one fermentation tray is separated between the upper and lower layers. The vertical distance of the stencil can be compressed to 5mm as needed, so the vertical space occupied by each layer is only 105mm~400mm, which is more than double the vertical space of the belt-type stratified fermentation system. In addition, due to the transportation of the trays carrying the fermentation tray The equipment is installed at the bottom of the tray, there is no high-altitude installation problem of the multi-layer sports equipment, and the maintenance difficulty is greatly reduced.

5. The production process of the present invention can realize automatic flow operation, and has the conditions of centralized factoryization, large-scale processing and utilization.

Sixth, the equipment of the invention has lower manufacturing cost, and the project with the same processing capacity is reduced by 70% compared with the existing laminated belt type multi-layer three-dimensional fermentation system or equipment, and the technology is more easily promoted and applied quickly, and can be played more prominently. Economic, social and ecological benefits.

7. The treatment and production cost of the invention is low, the treatment cost per ton of organic waste can be controlled at about 100 yuan, which is more than 80% lower than the conventional technology, and has good economics, and is an industrial development and operation for social capital. And the premise of the complete management and utilization of social organic waste.

The above description is only an overview of the technical solutions of the present invention, and the above-described and other objects, features and advantages of the present invention can be more clearly understood. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments will be described in detail with reference to the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a front elevational view showing the structure of a first embodiment of a tray type organic material three-dimensional fermentation system of the present invention.

2 is a top plan view showing the structure of the first embodiment of the tray type organic material three-dimensional fermentation system of the present invention.

Fig. 3 is a left side view showing the structure of the first embodiment of the tray type organic material three-dimensional fermentation system of the present invention.

4 is a front elevational view showing the structure of a second embodiment of the tray type organic material three-dimensional fermentation system of the present invention.

Figure 5 is a top plan view showing the structure of the second embodiment of the tray type organic material three-dimensional fermentation system of the present invention.

Figure 6 is a left side view showing the structure of the second embodiment of the tray type organic material three-dimensional fermentation system of the present invention.

[Main component symbol description]

1: Feeding device 2: Material mixing equipment

3: Loading equipment 31: Rolling and loading machine

32: Powder loading machine 4: Material crushing equipment

5:

Material screening equipment

6, 61, 62: pallet palletizing machine

7: Pallet conveying equipment 71: Return conveyor

72: Raw material tray conveyor 73: Raw material tray conveyor

74: Raw material tray into the pile conveyor 75: Fermentation conveyor

76: Clinker tray stacking conveyor 77: clinker tray conveyor

78: Clinker tray conveyor 8, 81, 82: pallet destacker

9, 91, 92: Turning the dumping machine 10: Material conveying equipment

11, 111, 112: Fermentation tray 12: Alcohol concentrated waste liquid spraying equipment

13: Dust removal equipment 14: System controller

The best way to achieve your invention

In order to further illustrate the technical means and efficacy of the present invention for achieving the intended purpose of the present invention, a specific embodiment and structure of a tray type organic material three-dimensional fermentation system according to the present invention will be described below with reference to the accompanying drawings and preferred embodiments. , characteristics and efficacy, as detailed below.

Referring to FIG. 1 to FIG. 3, the tray type organic material three-dimensional fermentation system of the first embodiment of the present invention mainly comprises a fermentation tray 11, a tray loading device 3, a tray palletizing machine 6, a tray conveying device 7, and a tray destacking machine 8. And the turntable dumper 9 is composed. The loading device 3, the palletizing machine 6, the pallet unloading machine 8 and the flipping machine 9 are sequentially installed, the pallet conveying device 7 is connected to the loading device 3 and the palletizing machine 6, the palletizing machine 6 and the pallet are unpacked. Machine 8, tray demolition machine 8 With the flipping machine 9, the flipping machine 9 and the loading device 3, the fermentation tray 11 is passed through the tray conveying device 7 in the loading device 3, the palletizing machine 6, the pallet unloading machine 8, and the flipping machine 9 Circulation between the loops.

As shown in FIG. 2, the tray conveying device 7 of the present invention comprises a returning conveyor 71, a raw tray conveyor 72, a raw tray conveyor 73, a raw tray stacking conveyor 74, a fermentation conveyor 75, The clinker tray exits the stack conveyor 76, the clinker tray conveyor 77 and the clinker tray conveyor 78. Among them, the flipping machine 9 is connected to the loading device 3 through the returning conveyor 71, and the loading device 3 is connected to the palletizing machine 6 through the raw tray conveyor 72, and the palletizing machine 6 sequentially passes through the raw tray 垛The conveyor 73, the raw meal tray stacking conveyor 74, the fermentation conveyor 75, the clinker tray stacking conveyor 76 and the clinker tray conveyor 77 are connected to the tray destacker 8, and the tray destacker 8 is passed The clinker tray conveyor 78 is coupled to the flipper dumper 9.

The organic material is loaded into the fermentation tray 11 in the loading device 3, and the fermentation tray 11 is conveyed to the tray palletizing machine 6 yards by the green tray conveyor 72, and the organic material is placed in the fermentation tray 11 of the tray. The aerobic fermentation is carried out and transported to the tray through the raw meal tray conveyor 73, the raw meal tray stacking conveyor 74, the fermentation conveyor 75, the clinker tray stacking conveyor 76 and the clinker tray conveyor 77. The decanter 8, the fermentation tray 11 is removed from the tray at the tray unpacking machine 8, and is conveyed to the flipper 9 by the clinker conveyor 78, and the fermented organic material in the fermentation tray 11 is turned over. The dumper 9 is poured out from the fermentation tray 11, and the empty fermentation tray 11 is again transported back to the tray device 3 by the return tray conveyor 71.

In a preferred embodiment of the present invention, the fermentation conveyor 75 is installed on the ground, and the lower suspension is advantageous for ventilation. It is a place for organic materials to perform aerobic fermentation. The installation length of each group of fermentation conveyors 75 depends on the specific size of the site. The number of groups depends on the width of the site and the amount of organic material that needs to be fermented per day. The 75 sets of fermentation conveyors are installed in parallel with the group, and the conveying surface is in the same horizontal plane. The raw meal pan conveyor 73 is vertically installed at the input end of the fermentation conveyor 75, and the conveying surface is lower than the conveying surface of the fermentation conveyor 75. The clinker pan conveyor 77 is vertically installed at the output end of the fermentation conveyor 75, and the conveying surface is lower than the conveying surface of the fermentation conveyor 75. The raw tray plunging conveyor 74 is installed on the inner side of the rack of the raw shovel conveyor 73, and the conveying direction is the same as that of the fermentation conveyor 75, and the number of units is one-to-one corresponding to the number of groups of the fermentation conveyor 75, and the working number is passed through The lifting mechanism is raised, and the conveying surface is high in the level of the raw tray conveyor 73 and the conveying surface of the fermentation conveyor 75. The clinker tray stacking conveyor 76 is installed on the inner side of the rack of the clinker pan conveyor 77, and the conveying direction is the same as that of the fermentation conveyor 75, and the number of the machines is also one-to-one corresponding to the number of groups of the fermentation conveyor 75, and the working time is passed. The lifting mechanism is raised, and the conveying surface is higher than the conveying surface of the clinker conveyor 77 and the fermentation conveyor 75.

As shown in FIG. 2, the tray type organic material three-dimensional fermentation system of the present invention further comprises a feeding device 1, a material crushing device 4, a material screening device 5 and a material conveying device 10. The material crushing device 4 is installed at the rear end of the feeding device 1, the material screening device 5 is installed at the rear end of the material crushing device 4 and the front end of the loading device 3, and the material conveying device 10 is connected with the feeding device 1 and the material crushing device 4, and the material crushing device 4 Together with the material screening device 5, the material screening device 5 and the loading device 3, the flipping machine 9 is also connected to the feeding device 1 via the material conveying device 10.

The organic material is transported by the feeding device 1 through the material conveying device 10 to the material crushing device 4 to be broken into powder, and the powder material is filtered by the material crushing device 4 through the material conveying device 10 to the material screening device 5 for screening. The sifted powder is conveyed by the material conveying device 10 to the loading device 3 into the fermentation tray 11, and the unfilterable mass is conveyed to the material breaking device 4 through the material conveying device 10 for secondary crushing and reuse.

As shown in FIG. 2, the tray type organic material three-dimensional fermentation system of the present invention is further provided with a material stirring device 2, and the material stirring device 2 is installed at the rear end of the feeding device 1 and the front end of the material crushing device 4, and is respectively fed and fed by the material conveying device 10. The device 1 and the material breaking device 4 are connected. The organic material is conveyed by the feeding device 1 through the material conveying device 10 to the material mixing device 2, and then uniformly stirred by the material agitation device 2 through the material conveying device 10 to the material crushing device 4 to be broken into powder.

In a preferred embodiment of the invention, the feeding device 1 is mounted in a lower position and is connected to the material mixing device 2 at a relatively high level by a material handling device 10. A hopper is installed below the tumbling machine 9 , and two discharge ports are arranged under the hopper, and a material conveying device 10 is installed under each of the discharge ports, one of which is conveyed The apparatus 10 is connected to a feeding device 1 and the other material conveying device 10 is connected to a production processing system at the rear end. The mixing device 2 is connected to the material crushing device 4 through a material conveying device 10, and the material crushing device 4 is connected to the material screening device 5 through a material conveying device 10, and a material conveying device 10 is installed below the material screening device 5. And connected to the silo of the loading device 3, the material screening device 5 is also connected to the material conveying device 10 connected between the material crushing device 4 and the material stirring device 2 through a material conveying device 10, for The sieved mass is conveyed back to the material crushing device 4 for secondary crushing and reuse.

As shown in FIG. 2, the tray type organic material three-dimensional fermentation system of the present invention is further provided with a dust removing device 13, an alcohol concentrated waste liquid spraying device 12, and a system controller 14. Wherein, the dust removing device 13 is installed above the feeding device 1, the material mixing device 2, the material crushing device 4, the material screening device 5, the loading device 3, and the flipping machine 9, and the dust suction ports of the dust removing device 13 are respectively installed. Above the feeding device 1, the material mixing device 2, the loading device 3, the material crushing device 4, the material screening device 5 and the flipping machine 9, the cleaning discharge opening is installed on the material screening device 5 and loaded On the material conveying device 10 between the disk devices 3. The alcohol concentrated waste liquid spraying device 12 is installed above the material stirring device 2. The system controller 14 and the loading device 3, the palletizing machine 6, the pallet conveying device 7, the pallet breaker 8, the dumping machine 9, the feeding device 1, the material mixing device 2, the material crushing device 4, the material sieve The sub-equipment 5, the material conveying device 10, the dedusting device 13 and the alcohol-concentrated waste liquid spraying device 12 are electrically connected.

The feeding device 1 of the invention can adopt a computer-controlled automatic metering and batching device; in order to meet the needs of a large-flow continuous feeding and discharging stirring operation, the material stirring device 2 of the invention can adopt a spiral double-shaft mixer. In order to satisfy the continuous crushing of the high-humidity material and reduce the blockage as much as possible, the material crushing device 4 of the present invention may adopt a vertical chain crusher or a horizontal chain crusher. The material screening device 5 of the present invention can employ a cylindrical rotary screen. The disc loading apparatus 3 of the present invention may include a tablet loading and unloading machine and a powder loading machine. The tray conveying device 7 of the present invention can employ a roller conveyor, and in order to save equipment investment, a chain conveyor or a roller conveyor and a chain conveyor can be used in combination. For example, according to the load bearing condition, the raw material tray conveyor 72, the raw material tray conveyor 73, the raw material tray pile conveyor 74, the fermentation conveyor 75, the clinker tray stacking conveyor 76 and the clinker tray The conveyor 77 employs a roller conveyor, and the return conveyor 71 and the clinker conveyor 78 may consider a chain conveyor. The material conveying apparatus 10 of the present invention can employ a belt conveyor. The alcohol concentrated waste liquid spraying device 12 of the present invention may be composed of a storage tank, a pipeline, a transfer pump and a spray head. The input end of the transfer pump is connected to the storage tank through a pipeline, and the output end is connected to the spray head through a pipeline, and the spray head is installed on the spray nozzle. Above the feed end of the material mixing device 2, in order to facilitate the addition of the alcohol concentrated waste liquid to the organic material at a set ratio and achieve automatic control, the transfer pump of the alcohol concentrated waste liquid spraying device 12 adopts an automatic metering pump and is adapted to high viscosity. The delivery of concentrated waste liquid is required, for example, a screw type automatic metering pump. The dust removing device 13 of the present invention can employ a gas box bag pulse dust remover. The system controller 14 of the present invention may employ a PLC or/and a PAC controller.

The size of the fermentation tray 11 of the present invention can be flexibly selected in the range of 1000 mm to 3500 mm in length, 300 mm to 2000 mm in width, and 100 mm to 400 mm in height depending on factors such as moisture content, type, and fermentation cycle setting of the organic material. The thickness of the layer of the organic material to be loaded into the fermentation tray 11 by the loading device 3 can also be flexibly selected in the range of 100 mm to 300 mm depending on the type of the organic material, the moisture content, and the particle size. In order to ensure a good aerobic fermentation state of the organic material, the bottom surface and the surrounding surface of the fermentation tray 11 are uniformly provided with circular or waist-shaped venting holes having a pore diameter of 2 mm to 15 mm, corresponding to the organic material fermentation tray 11 having small particles and good fluidity. The pore diameter of the vent hole can be made smaller, and the pore diameter of the vent hole of the organic material fermentation tray 11 corresponding to large particles and poor fluidity can be opened to obtain better gas permeability and oxygen permeability. In order to reduce the occupation of the site by the fermentation, the organic materials are put into the fermentation tray 11 for fermentation, and the trays are stacked to form a tray to form a three-dimensional fermentation. The height of the tray can be determined according to the size of the site, the height of the space, and the tray conveying equipment. The load-bearing capacity setting of 7 is flexible in the range of 2 to 40 layers and even larger. The relative distance between the disk and the disk can be flexibly selected between 100mm and 500mm. The venting gap can be flexibly selected from 5mm to 200mm to meet the basic principle of ensuring good gas permeability of the fermentation tray 11 during fermentation and saving the fermentation site as much as possible.

In other embodiments of the present invention, the material conveying device 10 of the present invention may employ a bucket elevator or Use a screw conveyor, or a bucket elevator, a screw conveyor and a belt conveyor. The material stirring device 2 of the present invention can employ a cylindrical drum mixer. The material screening device 5 of the present invention can employ a vibratory screening machine. The tray conveying device 7 of the fermentation tray 11 of the present invention can be used in combination with a crane or a forklift, or a crane, a forklift, a roller conveyor, and a chain conveyor. The fermentation tray 11 of the present invention may be placed in a relatively closed fermentation chamber for fermentation after the loading device 3 and the palletizing machine 6 complete the loading palletizing. In the case of small-scale production or limited investment, the fermentation tray 11 of the present invention may also be directly stacked on the ground for fermentation, and the stack of the fermentation tray 11 is completed by a crane or a forklift.

In order to achieve clean operation of the system operation and the organic solid waste fermentation process, and to avoid secondary pollution caused by dust and odor, the present invention can also install a drafting device and a deodorizing device above the fermenting pan, the deodorizing device. The device can be deodorized by UV photolysis, or deodorized by ozone oxidation.

The organic material tray type stereo fermentation method using the tray type organic material three-dimensional fermentation system of the invention comprises the following steps:

Step 1: Mixing organic materials: the organic materials with water content of 50% to 75% and the fermentation materials with water content of 15% to 30% are respectively put into the silo of the feeding device 1, and the feeding device 1 is put into proportions to be mixed. The organic material has a water content of 38% to 50%;

Step 2: stirring the organic material: the mixed organic material is conveyed into the material stirring device 2 through the material conveying device 10 and stirred uniformly;

Step 3: crushing of the organic material: the fully stirred organic material is transported into the material crushing device 4 through the material conveying device 10 and broken into powder;

Step 4: loading the organic material: the organic material crushed into powder is transported into the loading tray 11 through the material conveying device 10 into the loading tray 11;

Step 5: Fermenting tray palletizing: the fermentation tray 11 loaded with the organic material is transported into the pallet palletizing machine by the pallet conveying device 7 into 6 yards;

Step 6: Fermentation of organic materials: The organic materials are subjected to aerobic fermentation in the fermentation tray 11 of the trays for 2 to 10 days, during which the organic materials gradually rise to 60 ° C and then gradually return to the normal temperature. The organic material is fermented and matured, and the moisture content is reduced to less than 35%;

Step 7: 垛垛垛垛在在在垛有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机

Step 8: Turning over the sheet: the fermentation tray 11 taken out from the tray is conveyed by the tray conveying device 7 into the sheet dumping machine 9 to invert, and the fermented mature organic material is poured out from the fermentation tray 11 and transported through the material. The device 10 transports the fermented mature organic material to the next use step, and after being crushed or directly used as an organic fertilizer or as an organic raw material and other nutrient elements, is processed into various organic fertilizer products, or a part is taken as a fermentation reclaimed material. The next cycle of fermentation; the empty fermentation tray 11 is transported back to the tray device 3 by the tray transport device 7 and returned to the fourth cycle for use in the charge.

In a specific embodiment of the present invention, the tray-type organic material three-dimensional fermentation method of the present invention is used to ferment a sugar sludge having a moisture content of 70%, which comprises the following steps:

Step 1: Mixing organic materials: the sugar filter sludge with a moisture content of 70% and the fermentation feedstock with a water content of 20% are respectively put into the silo of the feeding device 1, and the feeding device 1 is put in a ratio of 1:1 to make the organic after mixing. The moisture content of the material is 45%;

Step 2: stirring of the organic material: the mixed organic material having a water content of 45% is sent to the material stirring device 2 through the material conveying device 10 to be evenly stirred, and the alcohol is sprayed into the organic material through the alcohol concentration spraying device 12 during the stirring process. Concentrated waste liquid;

Step 3: crushing of the organic material: the organic material which is thoroughly stirred by the material stirring device 2 is transported into the material crushing device 4 through the material conveying device 10 to be broken into powder;

Step 4: Loading of organic materials: crushing the material crushing equipment 4 into powdered organic materials through material transportation The device 10 is transported into the loading device 3 and loaded into the fermentation tray 11;

Step 6: Fermentation of organic materials: The organic materials are subjected to aerobic fermentation in the fermentation tray 11 of the trays for 4 days. During the 16th to 20th hour, the fermentation temperature of the organic materials rises above 60 °C and is maintained until the 60th. 80 hours, then gradually return to normal temperature, the material fermentation is mature, the moisture content is reduced to below 20%;

Step 8: Turning over the sheet: the fermentation tray 11 taken out from the tray is conveyed by the tray conveying device 7 into the sheet dumping machine 9 to invert, and the fermented mature organic material is poured out from the fermentation tray 11 and transported through the material. The apparatus 10 is transported to the next use step, a part of which is directly used as an organic fertilizer, and a part of which is used as a fermentation return material to participate in the fermentation of the next cycle; the empty fermentation tray 11 is transported back to the tray apparatus 3 by the tray transporting device 7, and the steps are returned. Four cycle charge is used.

In the above fermentation operation, if the moisture of the fermented organic material is low, in order to avoid the pollution caused by the dust, the installation may be started in the feeding device 1, the material mixing device 2, the material crushing device 4, the material screening device 5, The dust removing device 13 installed above the loading device 3 and the flipping machine 9 suctions and filters the dust generated everywhere, and then discharges it back to the material screening device 5 and the loading device 3 through the cleaning discharge port. Clean production is achieved in the organic material on the material handling device 10. In order to reduce the production cost, the microbial preparation may not be added to the organic material before the fermentation, so that the organic material is naturally inoculated and fermented by the microorganism. According to the size of different organic materials and the fermentation tray 11 and the thickness of the organic material to be loaded, the vertical distance between adjacent surfaces of the organic materials in the two fermentation trays 11 adjacent to each other in the tray may be in the range of 5 mm to 200 mm. Flexible choice. According to the specific conditions of the initial moisture content, the carbon-nitrogen ratio, the particle size, the gas permeability of the organic material, the organic material input into the silo of the feeding device 1 of the present invention may be one kind or a mixture of one or more mixed in a certain ratio.

Referring to FIG. 4 to FIG. 6 , the fermentation system of the second embodiment of the present invention mainly adds a structure of one fermentation in front of the structure of the first embodiment to constitute a secondary fermentation system. The tray type organic material three-dimensional fermentation system of the second embodiment of the present invention mainly comprises

fermentation trays

111, 112, rolling equipment, loading equipment,

pallet palletizing machines

61, 62, pallet conveying equipment 7, pallet destackers 81, 82 and The turn-over

machine

91, 92 is composed. The rolling apparatus is mounted on the loading apparatus to constitute a rolling and loading integrated machine 31, and the loading apparatus further includes a powder loading machine 32. The roll-on-loading machine 31, the palletizing machine 61, the pallet unloading machine 81, and the turn-dumping machine 91 are sequentially installed, the powder loading machine 32, the palletizing machine 62, the pallet unloading machine 82, and the flipping tray The machine 92 is sequentially installed, and the tray conveying device 7 is connected to the roll-on-loading machine 31 and the palletizing machine 61, the palletizing machine 61 and the pallet breaker 81, the pallet breaker 81 and the flipping machine 91, and the tray is turned over. Feeder 91 and rolling tray integrated machine 31, powder loading machine 32 and tray palletizing machine 62, pallet palletizing machine 62 and pallet breaker 82, pallet breaker 82 and flipping machine 92, flipping The dumper 92 and the powder loading machine 32. The fermentation tray 111 is circulated by the tray conveying device 7 between the roll-on palletizing machine 31, the tray palletizing machine 61, the tray unloader 81, and the turn-dumping machine 91, and the fermentation tray 112 is passed through the tray conveying device 7 in the powder. A flow cycle between the disk loading machine 32, the palletizing machine 62, the pallet unloader 82, and the flipping machine 92.

As shown in FIG. 4, the tray type organic material three-dimensional fermentation system of the present invention is further provided with a material crushing device 4, a material screening device 5 and a material conveying device 10. The material crushing device 4 is installed at the rear end of the turn-up machine 91, and the material screening device 5 is installed at the rear end of the material crushing device 4 and the front end of the powder loading machine 32, the turn-over machine 91 and the material crushing device 4, and the material crushing device. 4 and the material screening device 5, and the material screening device 5 and the powder loading device 32 are connected by the material conveying device 10. The pallet conveying device 7 of the present invention comprises a return conveyor 71, a raw tray conveyor 72, a raw tray conveyor 73, a raw tray dump conveyor 74, a fermentation conveyor 75, and a clinker tray. Conveyor 76, clinker tray conveyor 77 and clinker tray conveyor 78.

Among them, the flipper 91 is connected to the roll-on palletizer 31 through the return conveyor 71 of the pallet transporting device 7, and the roll-to-roller 31 passes the tray conveyor 72 and the pallet code of the pallet transporting device 7. Downtime 61 Then, the palletizing machine 61 sequentially passes through the raw material tray conveyor 73 of the tray conveying device 7, the raw material tray pile conveyor 74, the fermentation conveyor 75, the clinker tray stacking conveyor 76 and the clinker tray. The crucible conveyor 77 is connected to the pallet unloader 81, and the pallet breaker 81 is connected to the flipper 91 by the clinker conveyor 78 of the pallet conveying device 7, and the flipper 91 is broken by the material conveying device 10 and the material. The equipment 4 is connected, the material crushing device 4 is connected to the material screening device 5 through the material conveying device 10, and a material conveying device 10 is installed below the material screening device 5, which is connected with the silo of the powder loading machine 32, and the material sieve The sub-equipment 5 is also connected by a material conveying device 10 to a material conveying device 10 connected between the material breaking device 4 and the flipping machine 91 for conveying the unslungable mass to the material breaking device 4 for carrying out After the secondary crushing is reused, the powder loading machine 32 is connected to the palletizing machine 62 through the raw tray conveyor 72 of another tray conveying device 7, and the palletizing machine 62 sequentially passes through another set of tray conveying devices 7. Raw material tray conveyor 73, raw material tray The stack conveyor 74, the fermentation conveyor 75, the clinker tray stacking conveyor 76 and the clinker tray conveyor 77 are connected to the tray destacker 82, and the tray destacker 82 is cooked by another set of tray transporting devices 7. The tray conveyor 78 is connected to the sheet dumping machine 92, and the sheet turning machine 92 is connected to the powder loading machine 32 via a tray conveyor 71 of a further tray conveying device 7, and a tray loading machine 92 is mounted below the tray turning machine 92. The material handling device 10, the flipping machine 92 is connected to the production processing system at the rear end by the material conveying device 10.

The organic material of the present invention is loaded into the fermentation tray 111 in the roll-to-roll integrated machine 31, and the fermentation tray 111 is conveyed to the tray palletizing machine 61 by the green tray conveyor 72 to form a tray, and the organic material is in a tray. Aerobic fermentation is carried out in the fermentation tray 111 of the crucible, and passes through the raw meal tray conveyor 73, the raw tray into the stack conveyor 74, the fermentation conveyor 75, the clinker tray stacking conveyor 76 and the clinker tray. The crucible conveyor 77 is conveyed to the tray unloader 81, and the fermentation tray 111 is removed from the tray at the tray unloader 81, and conveyed to the turn-over dumper 91 through the clinker conveyor 78, in the fermentation tray 111. The fermented organic material is poured out from the fermentation tray 111 in the turn-up dumper 91, and the empty fermentation tray 111 is transported back to the roll-on-loader integrated machine 31 through the return tray conveyor 71, and is fed from the turn-up dumper 91. The organic material poured out in the tray 111 is conveyed by the material conveying device 10 to the material crushing device 4 to be broken into powder, and the powder material is transported by the material crushing device 4 through the material conveying device 10 to the material screening device 5 for screening. The sifted powder is delivered to the material conveying device 10 to The material loading machine 32 is loaded into the fermentation tray 112, and the unfilterable mass is conveyed to the material crushing device 4 through the material conveying device 10 for secondary crushing and reuse, and the fermentation tray 112 loaded with the organic material passes through the raw material tray. The conveyor 72 is conveyed to the tray palletizing machine 62 yards, and the organic material is subjected to secondary aerobic fermentation in the fermentation tray 112 which is coded into a tray, and is inserted through the raw tray conveyor 73 and the raw tray. The stack conveyor 74, the fermentation conveyor 75, the clinker tray stacking conveyor 76, and the clinker tray conveyor 77 are conveyed to the tray destacker 82, and the fermentation tray 112 is removed from the tray at the tray destacker 82. And is conveyed to the flipper 92 by the clinker conveyor 78. The fermented organic material in the fermentation tray 112 is poured out from the fermentation tray 112 in the turn-up dumper 92, and the empty fermentation tray 112 is transported through the return tray. The machine 71 is conveyed back to the powder loading machine 32.

As shown in FIG. 5, the tray type organic material three-dimensional fermentation system of the present invention is further provided with a feeding device 1, and the feeding device 1 is installed at the front end of the rolling and loading integrated machine 31, and passes through the material conveying device 10 and the rolling and loading integrated machine 31. connection. Ben The organic material of the invention is conveyed by the feeding device 1 through the material conveying device 10 to the roll-to-roll integrated machine 31 into the fermentation tray 111.

As shown in FIG. 5, the tray type organic material three-dimensional fermentation system of the present invention is further provided with a material stirring device 2, and the material stirring device 2 is installed at the rear end of the feeding device 1 and the front end of the rolling and loading integrated machine 31, and passes through the material conveying device 10. They are connected to the feeding device 1 and the roll-to-roll integrated machine 31, respectively. The organic material is conveyed by the feeding device 1 through the material conveying device 10 to the material mixing device 2, and then uniformly stirred by the material mixing device 2, and then transferred to the rolling tray integrated machine 31 through the material conveying device 10 to be loaded into the fermentation tray 111. .

As shown in FIG. 5, the tray type organic material three-dimensional fermentation system of the present invention is further provided with a dust removing device 13 and a system controller 14. Wherein, dust removal is installed above the feeding device 1, the material mixing device 2, the rolling and loading machine 31, the powder loading machine 32, the material crushing device 4, the material screening device 5, and the flipping

machine

91, 92. The equipment 13 and the dust suction port of the dust removing device 13 are respectively installed in the feeding device 1, the material mixing device 2, the rolling and loading integrated machine 31, the powder loading machine 32, the material crushing device 4, the material screening device 5, and the turning over Above the

hoppers

91, 92, the ash discharge opening is mounted on the material conveying device 10 between the material screening device 5 and the powder loading machine 32. The system controller 14 and the feeding device 1, the material mixing device 2, the rolling and loading integrated machine 31, the powder loading machine 32, the material crushing device 4, the material screening device 5, the palletizing

machine

61, 62, the tray The conveying device 7, the tray unloading machines 81, 82, the turn-over

dumpers

91, 92, the material conveying device 10 and the dust removing device 13 are electrically connected.

The three-dimensional fermentation method of the tray type organic material by using the tray type organic material three-dimensional fermentation system of the invention comprises the following steps:

Step 1: Feeding and blending of organic materials: an organic material having a water content of 50% to 75% is put into a silo of the feeding device 1, or two or more organic materials are separately put into a silo of the feeding device. , the feeding device 1 is proportionally placed so that the water content of the mixed organic material is 50% to 75%;

Step 2: stirring the organic material: the mixed organic material is transported through the material conveying device 10 into the material mixing device 2 to be fully stirred;

Step 3: Roll forming of the organic material: the uniformly stirred organic material is conveyed into the rolling equipment through the material conveying device 10 and rolled into a sheet shape, a granular shape or a strip shape;

If the two or more organic materials are conveyed into the material mixing device 2 through the material conveying device 10 before being conveyed by the material conveying device 10 into the rolling device, the material is stirred evenly;

Step 4: loading the organic material: loading the organic material rolled into a sheet, a granule or a strip into the fermentation tray 111 through the loading device;

Step 5: Fermentation tray palletizing: the fermentation tray 111 loaded with the sheet, granular or strip organic material is conveyed into the tray palletizing machine by the tray conveying device 7 into a tray;

Step 6: Fermentation of the organic material: the organic material is subjected to aerobic fermentation in the fermentation tray 111 of the tray-forming tray for 2 to 10 days, during which the organic material in the fermentation tray 111 evaporates, the volume is reduced, and the material is hardened;

Step 7: 垛垛垛垛垛在在在垛垛在在在在在在在在在在在在在在在在在在在在在在在在在在在在在在在

Step 8: Turning over the sheet: the fermentation tray 111 taken out from the tray is conveyed by the tray conveying device 8 into the sheet dumping machine 91, and the organic material that completes aerobic fermentation is poured out from the fermentation tray 111; The fermentation tray 111 is transported back to the tray device by the tray conveying device 7, and is returned to the fourth cycle for use in the charging.

Step IX: crushing of the organic material: the organic material that has been poured out from the fermentation tray 111 and delivered to the first fermentation is transported into the material crushing device 4 through the material conveying device 10 and broken into powder;

Step 10: loading the organic material: the organic material crushed into powder is transported into the loading tray by the material conveying device 10 into the loading tray 112;

Step 11: Fermenting tray palletizing: the fermentation tray 112 loaded with the powdered organic material is conveyed into the tray palletizing machine 62 by the tray conveying device 7 into a tray;

Step 12: Fermentation of organic materials: the powdery organic materials are carried out in the fermentation tray 112 of the coded tray 2 to 10 The second aerobic fermentation of the day, during which the organic material undergoes a gradual increase in the fermentation temperature to above 60 ° C and then gradually returns to normal temperature, the organic material is fermented and matured, and the moisture content is reduced to less than 35%;

Step 13: 垛垛垛垛在在在有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机有机

Step 14: Turning over the sheet: the fermentation tray 112 removed from the tray is transferred to the tray dumper 92 through the tray conveying device 7, and the fermented mature organic material is poured out from the fermentation tray 112 and passed through the material. The conveying device 10 transports the fermented mature organic material to the next use step, directly used as an organic fertilizer or as an organic raw material and processed together with other nutrient elements to produce various organic fertilizer products; the empty fermentation tray 112 is transported by the tray conveying device 7 Return to the loading device and return to step 9 for cyclic loading.

In a specific embodiment of the present invention, the tray type organic material three-dimensional fermentation method of the present invention ferments a sugar-containing filter sludge having a water content of 70% and bagasse having a water content of 45%, which comprises the following steps:

Step 1 : Feeding and blending of organic materials: 70% of the sugar filter sludge with water content and 45% bagasse of water content are respectively put into the silo of the feeding device 1, and the feeding device 1 is put in a ratio of 9:1 to be mixed. The water content of the organic material is 67.5%;

Step 2: stirring the organic material: the prepared organic material is transported through the material conveying device 10 into the material mixing device 2 to be fully stirred;

Step 3: Roll forming and loading of the organic material: the uniformly stirred organic material is transferred into the rolling and loading integrated machine 31 through the material conveying device 10, rolled into a sheet shape, and simultaneously loaded into the fermentation tray 111;

Step 4: Fermentation tray palletizing: the fermentation tray 111 loaded with the sheet-like organic material is conveyed into the tray palletizing machine 61 by the tray conveying device 7 into a tray;

Step 5: Fermentation of organic materials: The organic material is subjected to aerobic fermentation for 7 days in the fermentation tray 111 of the tray, during which the organic material in the fermentation tray 111 evaporates, the volume is reduced, the material is hardened, and the microorganism is fermented. The hyphae penetrates most of the layer;

Step 6: 垛垛垛垛垛在在垛在在在在在在在在在在在在在在在在在在在在在在在在在在在在在在在在在

Step 7: Turning over the sheet: the fermentation tray 111 removed from the tray is conveyed by the tray conveying device 8 into the sheet dumping machine 91, and the sheet-like organic material that has completed an aerobic fermentation is poured out from the fermentation tray 111. The empty fermentation tray 111 is transported back to the roll-to-roll integrated machine 31 by the tray transport device 7, and is returned to the third cycle for use in the charging.

Step 8: crushing of the organic material: the sheet-like organic material poured out from the fermentation tray 111 is transported into the material crushing device 4 through the material conveying device 10 and broken into powder;

Step 9: loading of the organic material: the organic material crushed into powder is transported into the powder loading machine 32 through the material conveying device 10 into the fermentation tray 112;

Step 10: Fermenting tray palletizing: the fermentation tray 112 loaded with the powdered organic material is conveyed into the tray palletizing machine 62 by the tray conveying device 7 into a tray;

Step 11: Fermentation of organic materials: the powdery organic materials are subjected to a second aerobic fermentation in a fermentation tray 112 of a tray, during which the organic material undergoes a fermentation temperature gradually rises to above 60 ° C and then gradually. Returning to normal temperature, the organic material is fermented and matured, and the moisture content is reduced to less than 35%;

Step 12: 垛垛垛垛在在在在垛垛粉粉粉粉粉粉粉粉粉在在在在在在在在在在在在在在在在在在在在在

Step 13: Turning over the sheet: the fermentation tray 112 removed from the tray is transferred to the tray dumper 92 through the tray conveying device 7, and the fermented mature powdery organic material is poured out from the fermentation tray 112, and The fermented mature powdery organic material is transported to the next use step by the material conveying device 10 under the flipping machine 92, and is directly used as an organic fertilizer or as an organic raw material and processed with other nutrients to produce various organic fertilizer products. The empty fermentation tray 112 is transported back to the powder loading machine 32 by the tray conveying device 7, and returns to the step nine cycle Material used.

In the above fermentation operation, if the moisture of the organic material is low, in order to avoid the pollution caused by the dust, the equipment can be started to be installed in the feeding device 1, the material mixing device 2, the rolling and loading machine 31, and the powder loading machine. 32. The material crushing device 4, the material screening device 5 and the dust removing device 13 above the flipping

machine

91, 92, suction and filter the dust generated everywhere, and then discharge it back to the material screening device through the cleaning discharge port. 5, in the organic material on the material conveying device 10 between the powder loading machine 32, to achieve clean production. In order to reduce the production cost, the microbial preparation may not be added to the organic material before the fermentation, so that the organic material is naturally inoculated and fermented by the microorganism. According to the size of different organic materials and

fermentation trays

111, 112 and the thickness of the organic materials, the vertical distance between adjacent surfaces of the organic materials in the two

fermentation trays

111, 112 adjacent to each other in the tray may be 5 mm. Flexible choice within ~200mm range. According to the specific conditions of the initial moisture content, the carbon-nitrogen ratio, the particle size, the gas permeability of the organic material, the organic material input into the silo of the feeding device 1 of the present invention may be one kind or a mixture of one or more mixed in a certain ratio.

The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention. The skilled person can make some modifications or modifications to the equivalent embodiments by using the above-disclosed technical contents without departing from the technical scope of the present invention, but the present invention does not deviate from the technical solution of the present invention. Technical Substantials Any simple modifications, equivalent changes and modifications made to the above embodiments are still within the scope of the technical solutions of the present invention.

Claims

A tray type organic material three-dimensional fermentation system, comprising: a fermentation tray, a tray loading device, a tray palletizing machine, a tray conveying device, a tray de-stacking machine, and a flipping machine; the loading device, the tray a palletizing machine, the tray de-stacking machine and the flipping-disc machine are sequentially installed, and the pallet conveying device connects the loading device with the palletizing machine, the palletizing machine and the pallet a boring machine, the tray detaching machine and the tumbling machine, and the tumbling machine and the loading device, the fermentation tray passing the tray conveying device at the loading device, the a circulation cycle between the palletizing machine, the tray de-stacking machine, and the turn-dumping machine; wherein organic material is loaded into the fermentation tray in the loading tray, and the fermentation tray passes through the tray The conveying device is conveyed to the tray palletizing machine code into a tray, and the organic material is subjected to aerobic fermentation in the fermentation tray which is coded into a tray, and is transported to the tray destacking machine through the tray conveying device. The fermentation tray is in the house The tray unpacking machine is detached from the tray and conveyed to the turn-over dumper by the tray conveying device, wherein the fermenting organic material in the fermentation tray is taken from the fermentation tray at the turn-over tray In the middle, the empty fermentation tray is conveyed back to the loading device by the tray conveying device.
A tray type organic material stereoscopic fermentation system according to claim 1, further comprising: a rolling device, said rolling device being mounted to said plate loading device.
The tray type organic material three-dimensional fermentation system according to claim 2, wherein the fermentation tray comprises a first fermentation tray and a second fermentation tray, the tray loading device comprising a first loading device and a second loading tray The device, the tray palletizing machine comprises a first pallet palletizer and a second pallet palletizer, the pallet breaker comprising a first pallet breaker and a second pallet breaker, the tray dumper The first flipping machine and the second flipping machine are included;

The rolling device is installed in the first loading device, and the first loading device, the first tray palletizing machine, the first tray destacking device and the first flipping machine are in turn Installation, the second loading device, the second tray palletizing machine, the second tray unpacking machine and the second flipping machine are sequentially installed, and the tray conveying device is connected to the first loading a disk device and the first tray palletizer, the first tray palletizer and the first tray destacker, the first tray destacker and the first flipper, the a first flipping machine and the first loading device, the second loading device and the second tray palletizer, the second tray palletizer and the second pallet breaker, The second tray unpacking machine and the second flipping machine, and the second flipping machine and the second loading device, the first fermentation tray is passed through the tray conveying device Flowing between the first loading device, the first tray palletizer, the first tray destacker, and the first flipping machine The second fermentation tray is passed between the second loading device, the second tray palletizer, the second tray destacker, and the second flipping machine through the tray conveying device Flow cycle

The fermentation system further includes a material crushing device, a material screening device and a material conveying device, wherein the material crushing device is installed at a rear end of the first turn-dumping machine and a front end of the screening device, and the material screening device is installed on a rear end of the material crushing device and a front end of the second loading device; the first flipping machine and the material crushing device, the material crushing device and the material screening device, and the material sieve The sub-equipment is connected to the second loading device by the material conveying device; wherein the organic material is passed through the material conveying device after the first rewinding machine is poured out from the first fermentation tray Delivered to the material crushing device and broken into powder, and the powder material is transported by the material crushing device to the material screening device for screening, and the sieved powder is transported through the material. And transporting the device to the second loading device into the second fermentation tray, and conveying the unfilterable mass to the material crushing device for secondary crushing through the material conveying device use.
The tray type organic material three-dimensional fermentation system according to claim 3, further comprising: a feeding device installed at a front end of the first loading device, through the material conveying device and the first A tray loading device, wherein the organic material is conveyed by the feeding device through the material conveying device to the first loading device into the first fermentation tray.
The tray type organic material three-dimensional fermentation system according to claim 4, further comprising: a material stirring device installed at a rear end of the feeding device and the first loading device and the crushing device The front end is respectively connected to the feeding device and the first loading device through the material conveying device; the organic material is conveyed by the feeding device through the material conveying device to the material mixing device, and evenly stirred. Then, the material agitation device is transported through the material conveying device to the first loading device to be loaded into the first fermentation tray.
The tray type organic material three-dimensional fermentation system according to claim 5, further comprising: a dust removing device, an alcohol concentrated waste liquid spraying device, and a system controller; wherein, the feeding device, the material mixing device, The dust removing device is installed above the material crushing device, the material screening device, the loading device, and the turn-up device, and the alcohol concentrated waste liquid spraying device is installed above the material stirring device. The system controller is respectively coupled to the loading device, the tray palletizing machine, the tray conveying device, the tray de-stacking machine, the turning-dumping machine, the feeding device, and the material mixing The device, the material crushing device, the material screening device, the material conveying device, the dust removing device, and the alcohol concentrated waste liquid spraying device are electrically connected.
The tray type organic material three-dimensional fermentation system according to claim 3, wherein: said rolling device and said first loading device constitute a rolling plate-integrating machine, and said second disk loading device is powder The material loading device is a belt conveyor.
The tray type organic material three-dimensional fermentation system according to claim 1, wherein the tray conveying device is one of a roller conveyor, a chain conveyor, a crane or a forklift, or a combination of several.
The tray type organic material three-dimensional fermentation system according to claim 1, wherein the fermentation tray has a length of 1000 mm to 3500 mm, a width of 300 mm to 2000 mm, and a height of 100 mm to 400 mm, and is uniformly opened on the bottom surface and the peripheral surface. a venting hole, which is formed by stacking 2 to 40 layers of trays stacked on the tray by the tray palletizing machine, wherein the thickness of the layer of the organic material loaded in the fermentation tray is 100 mm. 300mm.
The tray type organic material three-dimensional fermentation system according to claim 1, wherein the fermentation tray is placed in a relatively closed fermentation after the loading device and the tray palletizing machine complete the loading palletizing. The fermentation is carried out indoors, and a drafting device and a deodorizing device are installed above the fermentation chamber.
A tray type organic material three-dimensional fermentation method using the tray type organic material three-dimensional fermentation system according to any one of claims 1 to 10, characterized in that it comprises the following steps:

Step 1: Feeding and blending organic materials: input organic materials with water content of 50% to 75% into the silo of the feeding device, or put two or more organic materials into the silos of the feeding device to form a mixture. Organic material afterwards;

Step 2: stirring the organic material: the mixed organic material is conveyed into the material stirring device through the material conveying device and stirred uniformly;

Step 3: crushing of organic materials: the organic materials are transported into the material crushing equipment through the material conveying equipment and broken into powder;

Step 4: loading the organic material: the organic material crushed into powder is transported into the loading tray through the material conveying device into the loading tray;

Step 5, the fermentation tray is palletized: the fermentation tray loaded with the organic material is transported into the tray palletizing machine by the pallet conveying device into a tray;

Step 6: Fermentation of organic materials: The organic materials are subjected to aerobic fermentation for 2 to 10 days in a fermentation tray which is coded into a pan, during which the organic material gradually rises to 60 ° C and then gradually returns to normal temperature after undergoing a fermentation temperature. The organic material is fermented and matured, and the moisture content is reduced to less than 35%;

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Step 8: Turning over the sheet: the fermentation tray removed from the tray is transferred to the tray dump by the tray conveying device, and the fermented mature organic material is poured out from the fermentation tray and fermented by the material conveying device. The cooked organic material is transported to the next stage of use, and after being crushed or directly used as an organic fertilizer or as an organic raw material and other nutrient elements, it is processed into various organic fertilizer products, or a part of the fermentation is used as a fermentation material to participate in the next cycle. Fermentation; the empty fermentation tray is transported back to the loading equipment by the pallet conveying equipment, and is returned to the fourth cycle for loading.
The fermentation method according to claim 11, wherein the first step comprises:

The organic material with a water content of 50% to 75% is added, and the fermentation material with a water content of 15% to 30% is also added, and the two are separately put into the silo of the feeding device, and the feeding device is proportionally placed to make the mixed organic material. The water content is 38% to 50%.
The fermentation method according to claim 11, wherein in the first step,

If two or more organic materials are separately fed into the silo of the feeding device, the feeding device is proportionally placed so that the water content of the mixed organic material is 50% to 75%.
The fermentation method according to claim 13, characterized in that the following steps of one fermentation are further included between the second step and the third step:

Step S1, roll forming of the organic material: the organic material is conveyed into the rolling device through the material conveying device and rolled into a sheet shape, a granular shape or a strip shape;

If two or more organic materials are conveyed into the rolling equipment through the material conveying equipment, the materials are conveyed through the material conveying equipment and stirred evenly;

Step S2, loading the organic material: loading the organic material rolled into a sheet, a granular or a strip into the first fermentation tray through the first loading device;

Step S3, the fermentation tray palletizing: the first fermentation tray loaded with the sheet, granular or strip organic material is conveyed into the first tray palletizing machine code into the tray by the tray conveying device;

Step S4, fermentation of the organic material: the organic material is subjected to aerobic fermentation for 2 to 10 days in the first fermentation tray of the tray, during which the organic material in the first fermentation tray evaporates, the volume is reduced, and the material is hardened. ;

Step S5, smashing and smashing: after the organic material completes aerobic fermentation, the tray is transported into the first tray detaching machine through the tray conveying device, and the first fermentation tray is removed one by one;

Step S6, turning over the dumping material: the first fermentation tray removed from the tray is conveyed into the first flipping machine through the tray conveying device, and the organic material that completes aerobic fermentation is poured out from the first fermentation tray. The empty first fermentation tray is transported back to the first loading device by the tray conveying device, and returns to the step S2 for cyclic loading.
The fermentation method according to claim 14, wherein the organic material in the third step is an aerobic fermentation organic material which is poured out from the first fermentation tray.
The fermentation method according to claim 11, wherein the organic material fed into the silo of the feeding device is one or more kinds of mixtures, and adjacent surfaces of the organic materials in the two fermentation trays adjacent to each other in the tray. The vertical distance between the fields is 5mm to 200mm, and the organic material is naturally inoculated and fermented by microorganisms.