WO2017005972A1 - Filter element with conductive breaking indicator - Google Patents
Filter element with conductive breaking indicator Download PDFInfo
- Publication number
- WO2017005972A1 WO2017005972A1 PCT/FI2016/050480 FI2016050480W WO2017005972A1 WO 2017005972 A1 WO2017005972 A1 WO 2017005972A1 FI 2016050480 W FI2016050480 W FI 2016050480W WO 2017005972 A1 WO2017005972 A1 WO 2017005972A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- filter
- receiver
- identification
- antenna module
- filter element
- Prior art date
Links
- 239000002002 slurry Substances 0.000 claims description 17
- 239000012528 membrane Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 16
- 238000004891 communication Methods 0.000 claims description 12
- 230000003287 optical effect Effects 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims description 9
- 239000000919 ceramic Substances 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 4
- 239000002657 fibrous material Substances 0.000 claims description 3
- 230000008901 benefit Effects 0.000 description 19
- 238000001914 filtration Methods 0.000 description 12
- 229910052500 inorganic mineral Inorganic materials 0.000 description 7
- 239000011707 mineral Substances 0.000 description 7
- 239000012141 concentrate Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 5
- 239000000706 filtrate Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 238000003828 vacuum filtration Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000011085 pressure filtration Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000604 Ferrochrome Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011118 depth filtration Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 239000011028 pyrite Substances 0.000 description 1
- 229910052683 pyrite Inorganic materials 0.000 description 1
- NIFIFKQPDTWWGU-UHFFFAOYSA-N pyrite Chemical compound [Fe+2].[S-][S-] NIFIFKQPDTWWGU-UHFFFAOYSA-N 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/15—Filters with filtering elements which move during the filtering operation with rotary plane filtering surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/15—Filters with filtering elements which move during the filtering operation with rotary plane filtering surfaces
- B01D33/21—Filters with filtering elements which move during the filtering operation with rotary plane filtering surfaces with hollow filtering discs transversely mounted on a hollow rotary shaft
- B01D33/23—Construction of discs or component sectors thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/06—Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/15—Filters with filtering elements which move during the filtering operation with rotary plane filtering surfaces
- B01D33/21—Filters with filtering elements which move during the filtering operation with rotary plane filtering surfaces with hollow filtering discs transversely mounted on a hollow rotary shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
- B01D33/803—Accessories in which the filtering elements are moved between filtering operations ; Particular measures for removing or replacing the filtering elements; Transport systems for filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
- B01D33/804—Accessories integrally combined with devices for controlling the filtration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/14—Safety devices specially adapted for filtration; Devices for indicating clogging
- B01D35/143—Filter condition indicators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/14—Safety devices specially adapted for filtration; Devices for indicating clogging
- B01D35/143—Filter condition indicators
- B01D35/1435—Filter condition indicators with alarm means
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/06009—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/0723—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips the record carrier comprising an arrangement for non-contact communication, e.g. wireless communication circuits on transponder cards, non-contact smart cards or RFIDs
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
Definitions
- the present invention relates to filter apparatuses having filter comprising multiple filter elements.
- the invention further relates to a method for controlling filter apparatus having filter comprising multiple filter elements.
- Filtration is a widely used process whereby a slurry or solid liquid mixture is forced through a media, with the solids retained on the media and the liquid phase passing through. This process is generally well understood in the industry. Examples of filtration types include depth filtration, pressure and vacuum filtration, and gravity and centrifugal filtration.
- pressure and vacuum filters are used in the dewatering of mineral concentrates.
- the principal difference between pressure and vacuum filters is the way the driving force for filtration is generated.
- overpressure within the filtration chamber is generated with the help of e.g. a diaphragm, a piston, or external devices, e.g. a feed pump. Consequently, solids are deposited onto the filter and filtrate flows through into the filtrate channels.
- Pressure filters often operate in batch mode because continuous cake discharge is more difficult to achieve.
- the cake formation in vacuum filtration is based on generating suction within the filtrate channels.
- the most commonly used filter media for vacuum filters are filter cloths and coated media, e.g. the ceramic filter medium. These filter media are commonly used in filter apparatuses having filter comprising multiple filter elements, e.g. in rotary vacuum disc filters and rotary vacuum drum filters.
- Rotary vacuum disc filters are used for the filtration of relatively free filtering suspensions on a large scale, such as the dewatering of mineral concentrates.
- the dewatering of mineral concentrates requires large capacity in addition to producing a cake with low moisture content.
- Such large processes are commonly energy intensive and means to lower the specific energy consumption are needed.
- the vacuum disc filter may comprise a plurality of filter discs arranged in line co-axially d around a central pipe or shaft.
- Each filter disc may be formed of a number of individual filter elements or sectors, called filter plates, that are mounted circumferentially in a radial plane around the central pipe or shaft to form the filter disc, and as the shaft is fitted so as to revolve, each filter plate or sector is, in its turn, displaced into a slurry basin and further, as the shaft of rotation revolves, rises out of the basin.
- filter plates that are mounted circumferentially in a radial plane around the central pipe or shaft to form the filter disc, and as the shaft is fitted so as to revolve, each filter plate or sector is, in its turn, displaced into a slurry basin and further, as the shaft of rotation revolves, rises out of the basin.
- the filter medium is submerged in the slurry basin where, under the influence of the vacuum, the cake forms onto the medium.
- the pores are emptied as the cake is deliquored for a predetermined time which is essentially limited by the rotation speed of the disc.
- the cake can be discharged by a back-pulse of air or by scraping, after which the cycle begins again.
- the ceramic filter medium when wetted, does not allow air to pass through which does not allow air to pass through, which further decreases the necessary vacuum level, enables the use of smaller vacuum pumps and, consequently, yields significant energy savings.
- Vacuum filtration is based on producing a suction within the filtrate channels and thereby forming a cake of mineral on the surface of the filter medium.
- the most commonly used filter elements in vacuum filters are filter cloths and ceramic filters.
- Rotary vacuum drum filters are used for the filtration of relatively free filtering suspensions on a large scale, such as the dewatering of mineral concentrates.
- the dewatering of mineral concentrates requires large capacity in addition to producing a cake with low moisture content.
- the vacuum drum filter may comprise a cylindrical support structure rotating around a longitudinal shaft forming a centre axis for the drum.
- Each filter plate is during each revolution of the shaft displaced for a certain period into a slurry basin situated below the shaft. The filter plate rises out of the basin when the revolution of the shaft proceeds.
- the filter elements of rotary vacuum drum filters are advantageously made of porous ceramic.
- the filter elements contain micro sized pores, i.e. micropores, that create strong capillary action in contact with liquid. This microporous filter medium allows only liquid to flow through.
- a filter apparatus comprising a filter formed by a plurality of filter elements, the filter arranged around a central shaft, the central shaft and the filter being rotatable around longitudinal axis of the central shaft, wherein the filter apparatus further comprises an identification unit arranged to store an identification code specific for the filter element, a receiver apparatus comprising a receiver means arranged to receive wirelessly an identification signal comprising said identification code, and a forwarding means for forwarding an output signal based on said identification code.
- the identification unit is a RFID tag and the receiver apparatus comprises a RFID receiver, the identification signal being thus a radio frequency signal.
- the identification unit is an optically readable identification unit and the receiver apparatus comprises an optical reader, the identification signal being thus an optical signal.
- the identification unit is arranged in the filter element.
- the receiver means comprises an antenna that is arranged in an antenna module, said antenna module comprising a frame supporting the antenna at a reading distance from the filter.
- the reading distance is selected in range of 1 cm - 3 m, preferably 2 cm - 2 m, more preferably 5 cm - 70 cm. A shorter reading distance may improve the reading reliability. A longer reading distance may widen the reading area of the antenna.
- the antenna module comprises a distance adjusting means for adjusting the reading distance.
- the antenna module comprises an alignment means for adjusting the alignment of the antenna module relative to the identification unit.
- the receiver means is fixed in the filter appa- ratus.
- the receiver means is fixed in a support structure separate from the filter apparatus.
- the antenna module comprises module elements that are connected consecutively to each other by attachment means.
- the filter apparatus comprises two or more consecutive co-axial filter discs with sectors formed by a plurality of sector-shaped filter elements, and two or more one receiver apparatus, respectively, arranged for receiving the identification code from the transmitter apparatuses of one specific filter disc only.
- the antenna module is arranged to locate above the filter discs in a position between 9 o'clock and 16 o'clock, preferably between 1 1 o'clock - 15 o'clock, more preferably 1 1 o'clock - 14 o'clock viewing along the longitudinal axis where the rotation of the filter takes place coun- terclockwise.
- the filter apparatus comprises a filter drum, wherein the filter element is a part of outer surface of the filter drum, and a washing station and a slurry basin, wherein the antenna module is arranged to locate between said washing station and slurry basin such that, in direction of rotation of the filter, the antenna module follows the washing station and the slurry basin follows the antenna module.
- the identification codes from multiple receiver apparatus are supplied to the forwarding means common for said multiple receiver apparatus.
- the filter element comprises an indicator arranged to generate a break indication upon breakage of said filter element, and the transmitter apparatus for wireless communication is arranged to communicate a break signal based on said break indication to the receiver apparatus.
- the wireless communication is based on RFID communication and the break signal is arranged to be received by the same antenna as the identification signal of the corresponding filter element.
- the antenna module comprises a light element arranged to lighten the filter.
- the receiver apparatus is a hand-held device.
- An advantage is that the embodiment is very cost-effective.
- Figure 1 is a perspective top view illustrating an exemplary filter apparatus
- Figure 2 is a cutaway view of the filter apparatus shown in Figure 1 ,
- Figure 3 is a perspective top view illustrating an exemplary module element
- FIG. 4 is a cutaway view illustrating details of the antenna module shown in Figure 3,
- Figure 5 is a perspective top view illustrating another exemplary filter apparatus
- Figures 6A and 6B illustrate exemplary filter elements
- Figure 7 illustrates an exemplary method for controlling a filter apparatus.
- a material to be filtered is referred to as a slurry, but embodiments are not intended to be restricted to this type of fluid material.
- the slurry may have high solids concentration, e.g. base metal concentrates, iron ore, chromite, ferrochrome, copper, gold, cobalt, nickel, zinc, lead and pyrite.
- Figure 1 is a perspective top view illustrating an exemplary filter apparatus
- Figure 2 is a cutaway view of the filter apparatus shown in Figure 1 .
- the filter apparatus 1 shown here is a disc filter apparatus that comprises a filter 2 consisting of several consecutive co-axial filter discs 16 arranged in line co-axially around the central shaft 4 of the filter 2.
- the filter 2 is supported by bearings on a frame 23 of the filter apparatus 23 and is rotatable about the longitudinal axis X of the filter 2 such that the lower portion of the filter 2 is submerged in a slurry basin 24 located below the filter 2.
- the filter is rotated by e.g. an electric motor not shown in Figure 1 .
- the number of the filter discs 16 may range from 2 to 20, for example.
- the diameter of each disc 16 may be ranging from 1 .5 m to 4 m, for example.
- Examples of commercially available disc filters include Ceramec CC filters, models CC-6, CC-15, CC-30, CC-45, CC-60, CC-96 and CC-144 manu- factured by Outotec Inc.
- All the filter discs 16 can be preferably essentially similar in structure.
- Each filter disc 16 may be formed of a number of individual sector-shaped filter elements 3, called filter plates, which are mounted circumferentially in a radial planar plane around the central shaft 4 of the filter to form an essentially continuous and planar disc surface.
- the number of the filter plates may be 12 or 15, for example.
- Operation of the disc filter apparatus 1 1 may be controlled by a filter control unit, such as a Programmable Logic Controller, PLC.
- a filter control unit such as a Programmable Logic Controller, PLC.
- the filter apparatus 1 comprises an identification unit 5 arranged to store an identification code that is specific for a filter element 3.
- the identification unit 5 may comprise a transmitter apparatus 6 for wireless communication of an identification signal comprising said identification code such that the identification code is readable or receivable by the receiver means 8 of a receiver apparatus 7.
- the identification unit 5 is arranged in rotating part of the filter apparatus, i.e. in the filter 2.
- the identification unit 5 is arranged in the filter element 3. Just one identification unit 5 is shown in Figure 2 for sake of clarity, but it is clear that every filter element 3 comprises an identification unit of its own.
- the identification unit 5 is a RFID (Radio Frequency Identification) tag or transponder and the transmitter apparatus 6 is the antenna of said RFID tag.
- the identification signal is a radio frequency signal
- the receiver apparatus 7 is a RFID reader device.
- the RFID tag may be passive, semi-passive or active RFID tag.
- RFID technology NFC (Near Field Communication) equipment is used.
- the identification unit 5 is an optically readable identification unit and the receiver apparatus 7 comprises an optical reader, the identification signal being thus an optical signal.
- the optically readable identification unit may comprise e.g. a bar code, data matrix code or QR (Quick Response) code.
- the receiver means 8 comprises an antenna 10 tuned to receive the identification signal send by the identification unit 5.
- the antenna 10 is an RFID reader antenna, the type of which may be e.g. dipole antenna, circular polarization antenna, monostatic circular antenna or bistatic circular antenna.
- the filter apparatus 1 comprises one receiver apparatus 7 per one filter disc 16 such that each of the receiver apparatus 7 is arranged for receive the identification codes from the transmitter apparatuses 6 of one specific filter disc 16 only.
- the number of the receiver apparatuses 7, e.g. RFID readers, is lower than the number of the filter discs 16, i.e. identification codes from two or more filter discs 16 are read by a common receiver apparatus 7.
- the output signal is send to a database 22 that comprises identification information of all the filter elements 3 of the filter appa- ratus 1 . This embodiment is discussed more detailed later in this description.
- the receiver means 8 comprises an antenna 10 that is arranged in an antenna module 1 1 .
- the antenna module 1 1 comprises a frame 12 supporting the antenna 10 and a support structure 13 keeping the antenna 10 at a suitable distance from the filter 2.
- the suitable distance may be selected so that the reading distance, i.e. the distance between the antenna 10 and the identification unit 5 to be read by said antenna 10 is in range of 1 cm - 3 m.
- the reading of the identification signal can be realized precisely enough for various signalling technology, e.g. RFID, NFC, optical.
- the reading distance is preferably in range of 2 cm - 2 m.
- a passive identification unit e.g. a passive RFID unit, works well during the filtration process.
- the reading distance is more preferably 5 cm - 70 cm. In this range the reading of the identification signal can be realized optimally and errors in the readings minimized. Additionally, this range is especially suitable for passive RFID unit.
- the antenna module 1 1 is fixed in the filter apparatus 1 and comprises a tube like hollow profile 25 that is arranged parallel with the longitudinal axis X of the filter apparatus.
- the antennas 10 are located above the filter discs 16 in a position 12 o'clock viewing along the longitudinal axis X in the direction where the rotation of the filter 2 takes place counterclockwise.
- an imaginary line L (dot-and-dash-line) crossing the antenna 10 and the longitudinal axis X makes 90° angle with horizontal level H when viewed along the longitudinal axis X in the direction where the rotation of the filter 2 takes place counterclockwise.
- the position of the antennas 10 may be se- lected between 9 o'clock and 16 o'clock (0° to 210°); this area or range of the filter 2 is usually free from solids or cake deposited onto the filter.
- the position of the antennas 10 is preferably between 1 1 o'clock - 15 o'clock (60° to 180°); this comprises good installation sites for the antennas without causing problems e.g. for maintenance work in a typical filter apparatus.
- the position of the antennas 10 is more preferably 1 1 o'clock - 14 o'clock (60° to 150°); in this range the exposure of the antennas 10 to dirt is minimized.
- the receiver apparatus 7 is fixed in a support frame 26 separate from the frame 23 of the filter apparatus.
- a support frame 26 separates from the frame 23 of the filter apparatus.
- the support frame 26 may be e.g. a part of building structure covering the filter apparatus 1 or a purposively made support structure separate from the frame 23 of the filter apparatus.
- Figure 3 is a perspective top view illustrating an exemplary antenna module
- Figure 4 is a cutaway view illustrating details of the antenna module shown in Figure 3.
- the antenna module 1 1 may comprise tube like hollow profile 25 or support frame, the cross-section of which may be round (as shown in Figure 3), polygon (e.g. rectangle as shown in Figure 4) or any other suitable shape.
- the material of the profile 25 may be any suitable material being permeable to the identification signal.
- plastic or plastic composition material can be used.
- impermeable material may be used if the profile 25 comprises openings or has a generally speaking open structure allowing the identification signal to reach the antenna 10.
- the hollow profile 25 may constitute the frame 12 of the antenna module, or alternatively, the antenna module 1 1 may comprise a separate frame supporting e.g. the hollow profile 25, receiver apparatuses and their antennas 10 etc.
- the antenna module 1 1 comprises plurality of module elements 14 that are connected consecutively to each other by attachment means 15.
- the module element 14 may comprise one or more antennas 10.
- the antenna module 1 1 comprises on-piece hollow profile 25 or support frame that extends over the whole antenna module 1 1 .
- the receiver apparatus 7 may be arranged in the antenna module
- the antenna 10 is arranged in the antenna module 1 1 whereas the receiver apparatus may be attached to the frame of the filter apparatus 23 or arranged in a cabin etc.
- the antenna module 1 1 comprises a distance ad- justing means 33 for adjusting the reading distance D. Thanks to the adjusting means 33, the reading distance D can be optimized for the current filtering process and/or the filter apparatus 1 . Furthermore, the antenna module 1 1 can be lifted higher away from the reading distance D and thus service work of the antenna module 1 1 etc. may be facilitated.
- the adjusting means 33 comprises a telescopic structure the length of which can be adjusted.
- the adjusting means 33 may be realized by e.g. hinges etc.
- the antenna module 1 1 comprises an alignment means 34 for adjusting the alignment or angle of the antenna module 1 1 - and thereby the angle of the antenna(s) 10 - relative to the identification unit 5.
- the antenna(s) 10 can be set in a position where the receiving of the identification signal is optimized.
- the alignment means 34 comprises two abutting flanges, the mutual position of which can be changed by rotating at least one of said flanges.
- the antenna module 1 1 comprises at least one light element 21 arranged to lighten the filter disc(s) 16.
- the light element 21 may comprise e.g. a LED. Lighting of the filter disc(s) 16 promotes safety at work.
- the filter apparatus 1 may comprise plurality of receiver apparatuses 7, e.g. one receiver apparatus per one filter disc 16. All the receiver apparatuses 7 may comprise a forwarding means 9 of its own.
- the forwarding means 9 is arranged to forward or send an output signal based on the identification data received from the identification units 5.
- the output signal comprises, at least, identification data of the filter element 3.
- the output signal is sent to the filter control unit 27, e.g. PLC, and/or to the database 22 as discussed later in this description.
- the identification codes from two or more receiver apparatuses 7 are supplied to one forwarding means 9 common for said multiple receiver apparatus 7.
- the apparatus may comprise just one forwarding means 9 arranged e.g. in the antenna module 1 1 .
- each of the module elements 14 comprises the forwarding means 9 dedicated for the receiver apparatuses 7 arranged in said module element 14.
- Figure 5 is a perspective top view illustrating an exemplary drum fil- ter apparatus.
- the drum filter apparatus 1 comprises a filter drum 19, and the filter element 3 is a part of outer surface of said filter drum 19.
- the antenna module 1 1 is arranged to locate between a washing station 35 of the filter elements and the slurry basin 24 such that, in direction of rotation of the filter, the antenna module 1 1 follows the washing station 35 and the slurry basin 24 follows the antenna module 1 1 .
- Function of drum filter apparatus has already described in background part of this description.
- Figures 6A and 6B illustrate exemplary filter elements of a disc filter apparatus.
- the filter element 3 comprises a permeable membrane layer 17 made of a porous ceramic and a substrate 18 supporting said membrane layer 17.
- the membrane layer 17 comprises fibrous material or cloth.
- An identification unit 5 described above is arranged in the filter element 3.
- the identification unit 5 is arranged on the peripheral outer edge surface 28 of the filter element. Thus the distance to the receiver apparatus 7 may be minimized.
- the identification unit 5 may be secured to the filter element by adhesive, fastening elements e.g. screws etc.
- the identification unit 5 is protect- ed against harsh environment by sealing and/or encapsulation.
- the filter element 3 may be provided with an indicator 20 arranged to generate a break indication upon breakage of the filter element 3.
- the identification unit 5 is connected to the indicator 20 and arranged to transmit wirelessly a break signal based on the break indication to the receiver apparatus 7 and from there to the filter control unit 27.
- the identification unit 5 is not connected to the indicator 20 but the break signal is transmitted by other means (not shown) to the filter control unit 27.
- the indicator 20 may be e.g. electrically conductive wiring.
- the conductive wiring creates a continuous circuit loop 29. If the conductive wiring breaks at any part of the filter element 3 also the circuit loop 29 gets broken or disconnected. The break of the circuit loop 29 will indicate the breakage of the filter element 3, generating thus a break indication.
- the indicator 20 may have any wiring pattern that enables a desired detection of breakage in different parts of the filter element 3 but does not unnecessary disturb the filtering function of the element.
- the identification unit 5 is ar- ranged close to mounting parts 30 which function as means for attaching the filter element 3 to mounting means in the central shaft of the filter apparatus.
- Figure 7 illustrates an exemplary method for controlling a filter apparatus.
- the information about the filter elements 3 of the filter apparatus 1 is collected in a database 22. This information is based on identification codes stored in the identification units 5 and read by receiver ap- paratuses 7 of said filter apparatus 1 .
- the database 22 is arranged in the filter control unit 27.
- a wireless radio transmitter or other kind of wireless transmission medium may be employed to transfer signals from the receiver apparatuses 7 to the filter control unit 27.
- a wire communication is em- ployed to transfer signals from the receiver apparatuses 7 to the filter control unit 27.
- the database 22' is arranged in a network server that is connected to the filter control unit 27 by wire or wirelessly, e.g. over Internet connection.
- Receiver apparatuses 7 read the identification units 5 in certain periods, e.g. once per revolution of the filter.
- the database 22, 22' is updated automatically in case of change of one or more filter element(s) 3. In other words, the database 22, 22' is synchronized and the individual filter elements 3 are monitored online. This way the identity information of the filter elements 3 in the filter apparatus 1 is always known.
- the database 22, 22' is synchronized offline, e.g. via USB stick.
- the database 22, 22' may further include information about installation date and working hours of every filter elements 3. Thus old, soon to be changed filter elements 3 can be found and it is possible to forecast when new filter elements 3 should be purchased. Thus the number of the filter elements 3 kept in stock can be optimized and the maintenance planning of the filter apparatus 1 is easier. Furthermore, it is possible to find out trend lines of failure causes of the filter elements 3.
- FIG. 7 is also showing some process steps relating to the manufacturing of the filter elements 3 and taking place e.g. in filter element factory 32.
- the identification units 5 are RFID tags which are encoded, i.e. provided with an identification code, with a RFID printer 31 and attached to the filter el- ements 3.
- the identification code may be sent to the database 22, 22' directly from the filter element factory 32. by wire or wirelessly, e.g. over Internet connection.
- the receiver apparatus 7 may be a hand-held device.
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- Chemical Kinetics & Catalysis (AREA)
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- Theoretical Computer Science (AREA)
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- Economics (AREA)
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- Marketing (AREA)
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- Strategic Management (AREA)
- Development Economics (AREA)
- Computer Networks & Wireless Communication (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
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Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR212018000148U BR212018000148Y8 (en) | 2015-07-03 | 2016-06-29 | FILTER APPLIANCE |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20155527A FI20155527A (en) | 2015-07-03 | 2015-07-03 | Filter device and method |
FI20155527 | 2015-07-03 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2017005972A1 true WO2017005972A1 (en) | 2017-01-12 |
Family
ID=56411675
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FI2016/050480 WO2017005972A1 (en) | 2015-07-03 | 2016-06-29 | Filter element with conductive breaking indicator |
Country Status (4)
Country | Link |
---|---|
BR (1) | BR212018000148Y8 (en) |
CL (1) | CL2017003410U1 (en) |
FI (1) | FI20155527A (en) |
WO (1) | WO2017005972A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017131006A1 (en) * | 2017-12-21 | 2019-06-27 | Andritz Kmpt Gmbh | Filter segment with RFID tag, set of such filter segments, filtration machine and system with such a filter segment and method for operating the system |
WO2020016805A1 (en) * | 2018-07-17 | 2020-01-23 | Flsmidth A/S | Filter media with conductive element to indicate wear |
CN111372667A (en) * | 2017-12-26 | 2020-07-03 | 雅玛信过滤器株式会社 | Filter device |
US11452955B2 (en) | 2017-11-24 | 2022-09-27 | Valmet Technologies Oy | Arrangement and method for detecting a damage of a filter fabric of a disc filter at a disc filter unit using microphones |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110772870B (en) * | 2019-11-19 | 2021-12-10 | 广东景天环境科技股份有限公司 | Automatic filter screen replacing device of sewage micro-filter |
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WO2005113112A1 (en) * | 2004-05-20 | 2005-12-01 | Donaldson Company, Inc. | Filter assembly having antenna |
US20130220900A1 (en) * | 2012-02-27 | 2013-08-29 | Cummins Filtration Ip, Inc. | Filter communication and identification network |
WO2014170533A1 (en) * | 2013-04-17 | 2014-10-23 | Outotec (Finland) Oy | Disc filter apparatus and method for controlling a disc filter |
WO2014170532A1 (en) * | 2013-04-17 | 2014-10-23 | Outotec (Finland) Oy | Filter plate, filter disc apparatus, and a method for controlling a disc filter |
WO2015002307A1 (en) * | 2013-07-04 | 2015-01-08 | 和興フィルタテクノロジー株式会社 | Liquid filter device, filter element, and filter cartridge |
-
2015
- 2015-07-03 FI FI20155527A patent/FI20155527A/en not_active Application Discontinuation
-
2016
- 2016-06-29 BR BR212018000148U patent/BR212018000148Y8/en active IP Right Grant
- 2016-06-29 WO PCT/FI2016/050480 patent/WO2017005972A1/en active Application Filing
-
2017
- 2017-12-27 CL CL2017003410U patent/CL2017003410U1/en unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2005113112A1 (en) * | 2004-05-20 | 2005-12-01 | Donaldson Company, Inc. | Filter assembly having antenna |
US20130220900A1 (en) * | 2012-02-27 | 2013-08-29 | Cummins Filtration Ip, Inc. | Filter communication and identification network |
WO2014170533A1 (en) * | 2013-04-17 | 2014-10-23 | Outotec (Finland) Oy | Disc filter apparatus and method for controlling a disc filter |
WO2014170532A1 (en) * | 2013-04-17 | 2014-10-23 | Outotec (Finland) Oy | Filter plate, filter disc apparatus, and a method for controlling a disc filter |
WO2015002307A1 (en) * | 2013-07-04 | 2015-01-08 | 和興フィルタテクノロジー株式会社 | Liquid filter device, filter element, and filter cartridge |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11452955B2 (en) | 2017-11-24 | 2022-09-27 | Valmet Technologies Oy | Arrangement and method for detecting a damage of a filter fabric of a disc filter at a disc filter unit using microphones |
DE102017131006A1 (en) * | 2017-12-21 | 2019-06-27 | Andritz Kmpt Gmbh | Filter segment with RFID tag, set of such filter segments, filtration machine and system with such a filter segment and method for operating the system |
CN111372667A (en) * | 2017-12-26 | 2020-07-03 | 雅玛信过滤器株式会社 | Filter device |
WO2020016805A1 (en) * | 2018-07-17 | 2020-01-23 | Flsmidth A/S | Filter media with conductive element to indicate wear |
Also Published As
Publication number | Publication date |
---|---|
FI20155527A (en) | 2017-01-04 |
BR212018000148U2 (en) | 2018-07-24 |
BR212018000148Y8 (en) | 2023-01-31 |
CL2017003410U1 (en) | 2018-04-20 |
BR212018000148Y1 (en) | 2021-08-31 |
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