WO2017000603A1 - Organosilicone composition, reflective coating, preparation method therefor and photovoltaic module comprising same - Google Patents

Organosilicone composition, reflective coating, preparation method therefor and photovoltaic module comprising same Download PDF

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Publication number
WO2017000603A1
WO2017000603A1 PCT/CN2016/077690 CN2016077690W WO2017000603A1 WO 2017000603 A1 WO2017000603 A1 WO 2017000603A1 CN 2016077690 W CN2016077690 W CN 2016077690W WO 2017000603 A1 WO2017000603 A1 WO 2017000603A1
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Prior art keywords
parts
component
weight
silicone composition
composition according
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PCT/CN2016/077690
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French (fr)
Chinese (zh)
Inventor
唐富兰
周维
黎宪宽
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比亚迪股份有限公司
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Priority to EP16816968.8A priority Critical patent/EP3318607B1/en
Publication of WO2017000603A1 publication Critical patent/WO2017000603A1/en
Priority to US15/855,900 priority patent/US20180118890A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • C08G59/1494Polycondensates modified by chemical after-treatment followed by a further chemical treatment thereof
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/16Solid spheres
    • C08K7/18Solid spheres inorganic
    • C08K7/20Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/10Block or graft copolymers containing polysiloxane sequences
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/004Reflecting paints; Signal paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/049Protective back sheets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/054Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
    • H01L31/0547Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/054Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
    • H01L31/056Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means the light-reflecting means being of the back surface reflector [BSR] type
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/12Polysiloxanes containing silicon bound to hydrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/20Polysiloxanes containing silicon bound to unsaturated aliphatic groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/38Polysiloxanes modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/005Additives being defined by their particle size in general
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators

Definitions

  • the present disclosure relates to the field of photovoltaic cells, and in particular to a silicone composition, a reflective coating, and a method of making the same, and a photovoltaic module including the reflective coating.
  • a photovoltaic cell module (a solar cell module) is a product that directly converts solar light into electric energy through a P-N junction by utilizing the photovoltaic effect of a semiconductor such as silicon.
  • a photovoltaic cell assembly when the back plate is a transparent material, a reflective coating is usually used on the back plate, and the light transmitted from the front surface to the back plate is reflected back to the battery sheet to improve the utilization of sunlight, thereby improving the overall assembly. Performance to ensure safe and stable operation of photovoltaic power generation systems.
  • the reflective coating in the photovoltaic cell assembly is usually formed by hand-coating a one-component condensed silica gel on a backing plate and formed by moisture curing.
  • the one-component condensed silica gel does not need to be heated during the application process, and can be cured at room temperature under the action of moisture, and the process is relatively simple.
  • the application also has the following problems: 1 deep curing is slow, and curing 5 mm also requires more than 24 hours; 2 the glue is in the form of a paste, the viscosity is large, and the thickness is difficult to control accurately when used; When the position of the coating is irregular, the construction is difficult, the consistency is poor, and the efficiency is low; 3 small molecules are released during curing, such as small molecules remaining in the coating will affect the coating performance;
  • An object of the present disclosure is to provide a silicone composition, a reflective coating, a method of preparing the same, and a photovoltaic module including the same, to improve the curing time while shortening the curing time of the reflective coating prepared from the silicone composition Adhesion of the coating.
  • a silicone composition is provided, the silicone composition
  • the base polymerization component, the catalyst, the crosslinking agent and the reflective particles are included, wherein the base polymerization component, the catalyst and the crosslinking agent are not mixed before use, and the base polymerization component comprises: 100 parts by weight of at least two per molecule Si-Vi bonded polymethylsiloxane, 5-15 parts by weight of hydrogenated epoxy resin or cycloaliphatic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane, 10-20 parts by weight A silicone resin containing at least two Si-Vi bonds, the crosslinking agent being a polyorganosiloxane containing at least two Si-H bonds.
  • a reflective coating formed by mixing a silicone composition as described above and curing.
  • a method of preparing the above reflective coating comprising the steps of: partially polymerizing a component, partially reflecting particles, optionally mechanics under a first agitation condition
  • the functional filler and the catalyst are mixed to obtain the mixed component A; under the second stirring condition, the remaining basic polymerization component, the remaining reflective particles, the optional mechanical functional filler, the crosslinking agent, the optional inhibitor,
  • the selected tackifier is mixed to obtain a mixed component B; the mixed component A and the mixed component B are stirred and mixed to obtain a preparation having a viscosity of 6000-10000 CP; the preparation is covered on the substrate, Curing is carried out under curing conditions to form the reflective coating,
  • the base polymerization component comprising: 100 parts by weight of polymethylsiloxane containing at least two Si-Vi bonds per molecule, 5-15 parts by weight Hydrogenated epoxy resin or cycloaliphatic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane, 10-20 parts by
  • the above technical solution is a silicone composition, a reflective coating and a preparation method thereof, by using a liquid polysiloxane containing at least two Si-Vi bonds per molecule, a hydrogenated epoxy resin or an alicyclic epoxy resin. a terminal hydroxyl-terminated polymethylvinylsiloxane, and a silicone resin containing at least two Si-Vi bonds as a base polycomponent, and using a polyorganosiloxane containing at least two Si-H bonds
  • the cross-linking agent can obtain a silica gel composition with more moderate bonding strength, thereby improving the adhesion of the reflective coating prepared by the same while shortening the curing time, and at the same time being capable of mixing a higher proportion of the reflective material, A higher reflectivity is obtained, which in turn increases the solar utilization of the photovoltaic module comprising the retroreflective coating prepared therefrom.
  • Vi means a vinyl group
  • Si-Vi bond means a bond bond between a silicon atom and a vinyl group
  • Si-H means a bond bond formed between a silicon atom and a hydrogen atom
  • the one-component condensed silica gel has high viscosity, slow deep curing, and difficult construction, and the two-component silica gel tends to have low bonding strength and easy delamination.
  • the inventors of the present disclosure have provided a silicone composition.
  • the silicone composition includes a base polymerization component, a catalyst, a crosslinking agent, and a reflective particle, wherein the base polymerization component, the catalyst, and the crosslinking agent are mixed at different times before use, characterized in that
  • the base polymerization component comprises: 100 parts by weight of polymethylsiloxane containing at least two Si-Vi bonds per molecule, 5-15 parts by weight of hydrogenated epoxy resin or alicyclic epoxy resin modified end Hydroxypolymethylvinylsiloxane, 10-20 parts by weight of a silicone resin containing at least two Si-Vi bonds, the crosslinking agent being a polyorganosiloxane containing at least two Si-H bonds .
  • the present disclosure relates to the above silicone composition, reflective coating, and method of making the same.
  • a liquid polysiloxane containing at least two Si-Vi bonds per molecule a hydrogenated epoxy resin or an alicyclic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane, and containing at least two A Si-Vi bond siloxane resin is used as a base poly component, and a cross-linking agent of a polyorganosiloxane containing at least two Si-H bonds is used to obtain a silica gel composition having a more moderate bond strength, thereby enabling While shortening the curing time, the adhesion of the reflective coating prepared therefrom is improved, and at the same time, it is capable of mixing a higher proportion of the reflective material to obtain a higher light reflectance, thereby improving the reflective coating comprising the same.
  • Solar utilization of photovoltaic modules a hydrogenated epoxy resin or an alicyclic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane,
  • the reaction speed of the silica gel is increased.
  • the above silicone composition comprises component A and component B, wherein component A contains at least a portion of a base polymerization component and a catalyst, and component B contains at least a remainder The base polymerization component and the crosslinking agent.
  • component A comprises: polymethylsiloxane containing at least two Si-Vi bonds per molecule, 45-55 parts by weight; hydrogenated epoxy resin or alicyclic group Epoxy resin modified hydroxyl-terminated polymethylvinylsiloxane, 2.5-7.5 parts by weight; silicone resin containing at least two Si-Vi bonds, 5-10 parts by weight; catalyst, 0.015-0.075 parts by weight Reflective particles, 1.5-5 parts by weight
  • component B comprises: polymethylsiloxane containing at least two Si-Vi bonds per molecule, 45-55 parts by weight; hydrogenated epoxy resin or cycloaliphatic epoxy Resin-modified hydroxyl-terminated polymethylvinylsiloxane, 2.5-7.5 parts by weight; silicone resin containing at least two Si-Vi bonds, 5-10 parts by weight; containing at least two Si-H bonds Polyorganosiloxane crosslinker, 0.75-10 parts by weight; reflective granules, 1.5-5 parts by weight.
  • the raw materials of the above-mentioned silicone composition can be optimally selected, as follows:
  • the polymethylsiloxane containing at least two Si-Vi bonds per molecule used in the above silicone composition has a vinyl content of 0.02-0.8 wt.% and a viscosity of 200-500,000. CP.
  • vinyl (Vi) By controlling the content of vinyl (Vi) in the polymethylsiloxane containing at least two Si-Vi bonds, it is advantageous to control the viscosity of the silicone composition, thereby controlling the workability of the adhesive and the thickness of the coating.
  • Polymethylsiloxanes containing at least two Si-Vi bonds per molecule that may be used in the present disclosure include, but are not limited to, alpha, omega-divinyl dimethicone and vinyl dimethyl silicon At least one blocked polydimethylmethylvinylsiloxane of the oxy group.
  • the polymethylsiloxane having at least two Si-Vi bonds per molecule which can be used in the present disclosure may be a commercially available product or may be synthesized according to a conventional synthesis method.
  • Commercially available products that may be used include, but are not limited to, ⁇ , ⁇ -divinylpolydimethylsiloxane commercially available from Amba Company (vinyl content of 0.1-0.4 wt.%, viscosity at 25 ° C of 500- 10000CP), vinyl dimethylsiloxy-terminated polydimethylmethylvinylsiloxane (vinyl content of 0.5-2.0wt.%, viscosity at 25 ° C is 200-15000CP); or commercially available from Zhejiang Runhe Company's ⁇ , ⁇ -divinylpolydimethylsiloxane (vinyl content is 0.12-0.42wt.%, viscosity at 25°C is 500-10000CP); or commercially available from Olaite Company
  • the hydrogenated epoxy resin or the cycloaliphatic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane in the above silicone composition is encapsulated by a hydrogenated epoxy resin or an alicyclic epoxy resin and a hydroxyl group.
  • the methylvinylpolysiloxane at the end is a modified product formed by polymerization at a weight ratio of 1:0.5-2.5. Controlling the weight ratio of epoxy resin and hydroxyl terminated methylvinylpolysiloxane in the hydroxyl terminated polymethylvinylsiloxane modified by hydrogenated epoxy resin or cycloaliphatic epoxy resin The proportion of the resin in the entire coating, which in turn helps to improve the adhesion of the coating.
  • the hydrogenated epoxy resin or the alicyclic epoxy resin-modified terminal hydroxyl polymethylvinylsiloxane which can be used in the present disclosure can be selected from commercially available products or can be synthesized according to a conventional synthesis method.
  • the method for synthesizing the hydrogenated epoxy resin or the cycloaliphatic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane comprises: hydrogenating epoxy resin or alicyclic ring
  • the epoxy resin and the hydroxy-terminated methylvinylpolysiloxane are reacted at 100-150 ° C for 6-12 hours under the catalysis of a catalyst such as triphenylphosphine to obtain a reaction product.
  • hydrogenated epoxy resins which may be used include, but are not limited to, hydrogenated bisphenol A type epoxy and/or Or hydrogenated bisphenol F type epoxy.
  • the hydrogenated epoxy resin or cycloaliphatic epoxy resin has an epoxy equivalent of from 130 to 250. Controlling the epoxy equivalent within the above range is advantageous in securing the functional group content of the hydrogenated epoxy resin or the alicyclic epoxy resin while ensuring that the product is in a flowing state at normal temperature.
  • the content of vinyl (Vi) in the silicone resin containing at least two Si-Vi bonds in the above silicone composition is 0.5-1.5 wt.%; silicon containing at least two Si-Vi bonds
  • the content of Vi in the oxyalkylene resin is limited to this range to ensure the compatibility of the resin with the silicone oil, and on the other hand, to optimize the strength and toughness of the coating to balance the two.
  • the above siloxane resin containing at least two Si-Vi bonds contains one of SiO 4/2 and R 1 SiO 3/2 , R 2 SiO 2/2 and R 3 SiO 1/2 or a plurality of, wherein R 1 , R 2 , and R 3 may be the same or different and are Me(CH 3 -, methyl) or Vi (vinyl).
  • the siloxane resin containing at least two Si-Vi bonds containing the above structural bond can promote the participation of the silicone resin in the polymerization reaction, thereby achieving the effect of improving the strength of the coating layer.
  • Silicone resins containing at least two Si-Vi bonds that can be used in the present disclosure include, but are not limited to, MQ silicone, MDQ silicone, MTQ silicone. among them:
  • MDQ silicone resin includes monofunctional siloxane chain segments (M, R 3 SiO 1/2 , R is methyl or vinyl), difunctional siloxane chain segments (D, R 2 SiO 2/2 , R is methyl or Vinyl) and tetrafunctional silicone chain segments (Q, SiO 4/2 ).
  • MTQ silicone resin includes monofunctional siloxane chain segments (M, R 3 SiO 1/2 , R is methyl or vinyl), trifunctional siloxane chain segments (T, R 1 SiO 3/2 , R is methyl or Vinyl) and tetrafunctional silicone chain segments (Q, SiO 4/2 ).
  • the cross-linking agent of the polyorganosiloxane containing at least two Si-H bonds in the above silicone composition has a hydrogen content of 0.1 to 1 wt.%.
  • the amount of hydrogen contained in the crosslinking agent it is advantageous to control the mechanical properties of the rubber layer and the reaction speed of the rubber layer.
  • Polyorganosiloxanes containing at least two Si-H bonds that may be used in the present disclosure include, but are not limited to, trimethylsiloxane terminated dimethylmethylhydrogenpolysiloxane and Si-H dimethyl At least one of the blocked dimethylmethylhydrogenpolysiloxanes.
  • the catalyst selected in the above silicone composition may be selected according to the reaction rule, and may include, but is not limited to, a compound of a transition metal such as nickel, palladium, rhodium, iridium or platinum.
  • the above catalyst is a platinum catalyst, and the use of a platinum catalyst facilitates obtaining a suitable curing speed.
  • the platinum catalyst is a platinum-vinylsiloxane complex, and wherein the platinum content is 500-5000 ppm; by using a platinum-vinylsiloxane complex, and controlling the platinum content The amount is good for controlling the curing speed of the adhesive layer.
  • reflective particles that can be used in the above silicone compositions include, but are not limited to, reflective glass microbeads.
  • reflective glass microspheres having a particle diameter of 0.5 to 3 ⁇ m can be selected.
  • the use of reflective glass beads with a particle size of 0.5-3 ⁇ m is advantageous for making the reflective glass beads more uniform, better reflecting the light, improving the light reflectivity, and further improving the solar energy utilization rate.
  • an inhibitor may also be included in order to adjust the service life of the prepared coating.
  • the above silicone composition further comprises 0.002-0.005 parts by weight based on 100 parts by weight of the polymethylsiloxane containing at least two Si-Vi bonds per molecule. Inhibitor;
  • the silicone composition comprises component A and component B, the inhibitor is mixed in component B.
  • Inhibitors which may be used in the present disclosure include, but are not limited to, 2-methyl-3-butyn-2-ol, 2-phenyl-3-butyn-2-ol, 3,5-dimethyl-1 -hexyn-3-ol, 1-hexyn-1-cyclohexanol, 3-ethyl-3-butene-1-yne, 1,3-divinyltetramethyldisiloxane, 1, 3,5,7-tetravinyltetramethylcyclotetrasiloxane, 1,3-divinyltetramethyldisiloxane, methyltris(3-methyl-1-butyne-3-oxo
  • silane tetramethylethylenediamine
  • benzotriazole triphenylphosphine
  • maleic acid derivatives for example, an acetylenic inhibitor is used.
  • a tackifier may be further included in order to secure the adhesion of the silica gel after aging.
  • the above silicone composition further comprises 0.05-0.3 parts by weight based on 100 parts by weight of the polymethylsiloxane containing at least two Si-Vi bonds per molecule.
  • a tackifier optionally, when the silicone composition comprises component A and component B, the tackifier is mixed in component B; in the present disclosure, the tackifier is combined with the crosslinking agent Mixing in component B facilitates avoiding pre-reaction of the tackifier with the feedstock in component A.
  • the tackifier is selected from the group consisting of vinyl triethoxysilane, acryl propyl trimethoxy silane, alkyl acryl propyl trimethoxy silane, allyl triethoxy silane, epoxy An addition reaction of propoxypropyltrimethoxysilane, allyl glycidyl ether, a Si-H containing siloxane with allyl glycidyl ether or methacryloxypropyltrimethoxysilane, One or more of a cohydrolyzed polycondensate of trimethoxysilane and allyltrimethoxysilane.
  • a mechanically functional filler may also be included.
  • the above silicone composition further comprises 5-20 parts by weight based on 100 parts by weight of the polymethylsiloxane containing at least two Si-Vi bonds per molecule.
  • Mechanically functional filler optionally, when the silicone composition comprises component A and component B, component A contains 6-10 parts by weight of mechanically functional filler, and component B contains 6-10 parts by weight of mechanics
  • the functional filler mixing the mechanical functional fillers in the component A and the component B respectively, is beneficial to make the mechanical functional filler and the other raw materials are more uniformly mixed, thereby improving the uniformity of the mechanical properties and the bonding properties of the rubber layer.
  • the mechanical functional filler is a hydrophobically treated filler particle; optionally, the filler particle is white carbon black (vapor white carbon black), activated calcium carbonate, silicon micropowder, diatomaceous earth and titanium dioxide (titanium dioxide) One or more of the gas phase titanium dioxide.
  • the filler particle is white carbon black (vapor white carbon black), activated calcium carbonate, silicon micropowder, diatomaceous earth and titanium dioxide (titanium dioxide) One or more of the gas phase titanium dioxide.
  • the particle diameter of the filler particles is from 0.5 to 3 ⁇ m.
  • a reflective coating formed by mixing a silicone composition as described above and then curing.
  • the reflective coating provided by the present disclosure is prepared by using the above-mentioned silicone composition, so that it has superior adhesion performance and superior reflectance, and is advantageous for improving the utilization rate of solar energy.
  • Also provided in the present disclosure is a method of preparing the above reflective coating, the preparation method comprising the steps of: partially polymerizing components, partially reflective particles, optional mechanically functional fillers and catalysts under first agitation conditions Mixing to obtain a mixed component A; under the second stirring condition, the remaining base polymerization component, the remaining reflective particles, the optional mechanical functional filler, the crosslinking agent, the optional inhibitor, and the optional thickening
  • the mixture is mixed to obtain a mixed component B; the mixed component A and the mixed component B are stirred and mixed to obtain a preparation having a viscosity of 6000-10000CP; the preparation is coated on a substrate and cured under curing conditions.
  • the base polymerization component comprising: 100 parts by weight of polymethylsiloxane containing at least two Si-Vi bonds per molecule, 5-15 parts by weight of hydrogenated epoxy resin or alicyclic ring Oxygen resin modified hydroxyl-terminated polymethylvinylsiloxane, 10-20 parts by weight of a silicone resin containing at least two Si-Vi bonds, the crosslinking agent containing at least two Si-H bonds Polyorganosiloxane.
  • the step of preparing the mixed component A and the mixed component B in the method for preparing the reflective coating comprises: stirring under high temperature (2000-7000 rpm for 20-40 min) , the base polymerization component, the reflective particles and the optional mechanical functional filler are mixed in contact with each other to obtain a mixture, and the mixture is separated into a mixture A and a mixture B; the mixture A and the catalyst are mixed to obtain a mixed component A; B is mixed with a crosslinking agent, an optional inhibitor, and an optional tackifier to obtain a mixed component B;
  • the first stirring condition and the second stirring condition are respectively high-speed stirring of 2000-7000 rpm for 20-40 min; and the curing condition is baking for 5-15 min under the condition of 120-150 ° C.
  • the step of grinding the mixture before the step of stirring and mixing the mixed component A and the mixed component B, the step of grinding the mixture is further included; optionally, the grinding condition is: in the roller The 2-3 passes were carried out in a three-roll mill with a gap of 20-35 ⁇ m to obtain a mixed component having a fineness of 20-35 ⁇ m.
  • a photovoltaic module comprising a backing sheet and a reflective coating overlying the backing sheet, the reflective coating being the reflective coating described above.
  • component A 81 parts of vinyl dimethylsiloxy-terminated polydimethylsiloxane (commercially available from Runhe Company model RH301, vinyl content of 0.04%, viscosity (25 °C) is 100000CP) and 19 parts of vinyl dimethylsiloxy-terminated polydimethylsiloxane (commercially available from Amba Company model VS200, vinyl content of 0.675%, viscosity (25 ° C ) is 200CP), 10 parts of the above hydrogenated epoxy resin modified hydroxyl terminated polymethylvinylsiloxane, 10 parts of MQ silicone resin (commercially available from Zibo Chemical Technology Co., Ltd.
  • component B 75 parts of vinyl dimethylsiloxy-terminated polydimethylsiloxane (commercially available from Runhe Company model RH301, vinyl content of 0.04%, viscosity (25 °C) is 100000CP) and 17.62 parts of vinyl dimethylsiloxy-terminated polydimethylsiloxane (commercially available from Amba Company model VS200, vinyl content of 0.675%, viscosity (25 ° C ) is 200CP), 10 parts of the above hydrogenated epoxy resin modified hydroxyl terminated polymethylvinylsiloxane, 10 parts of MQ silicone resin (commercially available from Zibo Chemical Technology Co., Ltd.
  • the company's model is XL10, with a hydrogen content of 0.75wt.%), 0.005 parts of ethynylcyclohexanol, 0.15 parts of glycidoxypropyltrimethoxysilane, stirred at 500rpm for 30min, and then passed through three rolls
  • component A 103 parts of ⁇ , ⁇ -divinylpolydimethylsiloxane (commercially available from Amba Company model VS5000, vinyl content of 0.16%, viscosity (25 ° C) 5000CP), 5 parts of the above hydrogenated epoxy resin modified hydroxyl-terminated polymethylvinylsiloxane, 20 parts of MQ silicone resin (commercially available from Ambia company model VQM60
  • the above-mentioned organosilica composition was applied by extrusion and knife coating to the portion of the back sheet where reflection was required, and left at room temperature for 48 hours to form a reflective coating.
  • silicone composition 200 parts by weight of two-component addition molding silica gel (commercially available from Rainbow Glue Company TB0330 two-component addition molding silica gel) and 20 parts of reflective glass microbeads (particle size of 2 ⁇ m) 0.15 parts of glycidoxypropyltrimethoxysilane, stirred at 500 rpm for 30 min, and then ground by a three-roll mill (grinding parameters of 30 ⁇ m between rolls) to obtain a fineness of 25 ⁇ m.
  • silicone composition 200 parts by weight of two-component addition molding silica gel (commercially available from Rainbow Glue Company TB0330 two-component addition molding silica gel) and 20 parts of reflective glass microbeads (particle size of 2 ⁇ m) 0.15 parts of glycidoxypropyltrimethoxysilane, stirred at 500 rpm for 30 min, and then ground by a three-roll mill (grinding parameters of 30 ⁇ m between rolls) to obtain a fineness
  • the above-mentioned organic silica gel composition was printed on a 100-mesh screen printing machine with a uniformly-mixed silicone composition on a portion of the back sheet where reflection was required, and baked at 150 ° C for 30 minutes to form a reflective coating.
  • Test samples (at least three groups) were produced: according to the silicone compositions and the methods for forming the reflective coatings of Examples 1 to 7 and Comparative Examples 1 to 4, the glass surface was uniformly coated with a reflective coating of 0.15 ⁇ 0.05 mm thickness. Floor;
  • Test requirements test the ⁇ b value of the coating (ie, the yellow index value), and compare the difference of b values before and after 1000 hours of aging with double 85 (temperature 85 ° C, humidity 85% environment), that is, ⁇ b after double 85 1000 hours ;
  • Testing equipment light transmittance / reflectivity tester
  • Test samples (at least three groups) were produced: according to the silicone compositions and the methods for forming the reflective coatings of Examples 1 to 7 and Comparative Examples 1 to 4, the glass surface was uniformly coated with a reflective coating of 0.15 ⁇ 0.05 mm thickness. Floor;
  • Test requirements The coating has a uniform reflectance and the ratio of the reflected light intensity of the test coating to the intensity of the incident light.
  • the epoxy resin modified terminal hydroxyl polymethylvinylsiloxane, and containing at least two A Si-Vi bond silicone resin is used as a base poly component, and a cross-linking agent of a polyorganosiloxane containing at least two Si-H bonds is used to obtain a more suitable bond strength.
  • the silica gel composition in turn, can improve the adhesion of the retroreflective coating prepared therefrom while shortening the curing time. At the same time, it is capable of mixing a higher proportion of light-reflecting substances to obtain a higher light-reflecting rate, thereby improving the solar utilization efficiency of the photovoltaic module including the reflective coating prepared therefrom.

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Abstract

Disclosed are an organosilicone composition, reflective coating, preparation method therefor and photovoltaic module comprising same. The organosilicon composition comprises basic polymerizable component, catalyst, crosslinking agent and reflective particles, wherein, the basic polymerizable component, catalyst and crosslinking agent are not mixed simultaneously before use. The basic polymerizable component comprises: 100 parts by weight of polymethylsiloxane having at least two Si-Vi bonds per molecule, 5-15 parts by weight of hydrogenated epoxy resin or aliphatic epoxy resin modified hydroxyl-terminated poly(methyl vinyl siloxane), 10-20 parts by weight of siloxane resin having at least two Si-Vi bonds. The crosslinking agent is polyorganosiloxane having at least two Si-H bonds.

Description

有机硅组合物、反光涂层及其制备方法与包括其的光伏组件Silicone composition, reflective coating, preparation method thereof and photovoltaic module including same
相关申请的交叉引用Cross-reference to related applications
本申请主张在2015年6月30日在中国提交的中国专利申请号No.201510373311.7的优先权,其全部内容通过引用包含于此。The present application claims priority to Chinese Patent Application No. 20151037331, filed on Jun. 30, 2015, the entire content of which is hereby incorporated by reference.
技术领域Technical field
本公开涉及光伏电池领域,具体地,涉及一种有机硅组合物、反光涂层及其制备方法,以及包括该反光涂层的光伏组件。The present disclosure relates to the field of photovoltaic cells, and in particular to a silicone composition, a reflective coating, and a method of making the same, and a photovoltaic module including the reflective coating.
背景技术Background technique
光伏电池组件(太阳能电池组件)是利用硅等半导体的光伏效应,通过P-N结直接把太阳能光转化为电能的产品。光伏电池组件中,当背板是透明材料时,背板上通常采用一种反光涂层,将正面透射到背板的光反射回电池片上,以提高太阳光的利用率,从而提高组件的整体性能,确保光伏发电系统安全稳定运行。A photovoltaic cell module (a solar cell module) is a product that directly converts solar light into electric energy through a P-N junction by utilizing the photovoltaic effect of a semiconductor such as silicon. In the photovoltaic cell assembly, when the back plate is a transparent material, a reflective coating is usually used on the back plate, and the light transmitted from the front surface to the back plate is reflected back to the battery sheet to improve the utilization of sunlight, thereby improving the overall assembly. Performance to ensure safe and stable operation of photovoltaic power generation systems.
目前,在光伏电池组件中的反光涂层,通常是以手涂的方式将单组份缩合型硅胶涂在背板上,利用湿气固化形成。这种单组份缩合型硅胶在应用的过程中,无需加热,只需在湿气的作用下,即可室温固化,工艺相对简单。然而,由于单组份缩合型硅胶本身特性的局限,其应用也存在如下问题:①深度固化慢,固化5mm也需要24h以上;②胶液呈膏状,粘度大,使用时厚度难以控制准确;当涂层的位置为非规则型,施工较难,一致性差,效率低;③固化时有小分子释放,如小分子残留在涂层内将影响涂层性能;At present, the reflective coating in the photovoltaic cell assembly is usually formed by hand-coating a one-component condensed silica gel on a backing plate and formed by moisture curing. The one-component condensed silica gel does not need to be heated during the application process, and can be cured at room temperature under the action of moisture, and the process is relatively simple. However, due to the limitations of the properties of the one-component condensed silica gel, the application also has the following problems: 1 deep curing is slow, and curing 5 mm also requires more than 24 hours; 2 the glue is in the form of a paste, the viscosity is large, and the thickness is difficult to control accurately when used; When the position of the coating is irregular, the construction is difficult, the consistency is poor, and the efficiency is low; 3 small molecules are released during curing, such as small molecules remaining in the coating will affect the coating performance;
为了改善上述问题,研发人员也曾尝试选择速度较快的双组份硅胶,然而这种双组份硅胶的粘接强度低往往远远不如单组份缩合型硅胶,这就容易造成反光涂层的脱层,不利于生产应用。In order to improve the above problems, researchers have also tried to select a faster two-component silica gel. However, the two-component silica gel is often inferior to the one-component condensed silica gel, which is likely to cause a reflective coating. The delamination is not conducive to production applications.
发明内容Summary of the invention
本公开的目的是提供一种有机硅组合物、反光涂层及其制备方法与包括其的光伏组件,以在缩短由该有机硅组合物制备的反光涂层的固化时间的同时,提高该反光涂层的附着力。An object of the present disclosure is to provide a silicone composition, a reflective coating, a method of preparing the same, and a photovoltaic module including the same, to improve the curing time while shortening the curing time of the reflective coating prepared from the silicone composition Adhesion of the coating.
为了实现上述目的,本公开的第一个方面,提供一种有机硅组合物,该有机硅组合物 包括基础聚合组分、催化剂、交联剂和反光颗粒,其中基础聚合组分、催化剂和交联剂在使用前不同时混合,且基础聚合组分包括:100重量份的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷、5-15重量份的氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10-20重量份的含有至少两个Si-Vi键的硅氧烷树脂,交联剂为含有至少两个Si-H键的聚有机硅氧烷。In order to achieve the above object, in a first aspect of the present disclosure, a silicone composition is provided, the silicone composition The base polymerization component, the catalyst, the crosslinking agent and the reflective particles are included, wherein the base polymerization component, the catalyst and the crosslinking agent are not mixed before use, and the base polymerization component comprises: 100 parts by weight of at least two per molecule Si-Vi bonded polymethylsiloxane, 5-15 parts by weight of hydrogenated epoxy resin or cycloaliphatic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane, 10-20 parts by weight A silicone resin containing at least two Si-Vi bonds, the crosslinking agent being a polyorganosiloxane containing at least two Si-H bonds.
在本公开的第二个方面,提供了一种反光涂层,由上述有机硅组合物混合后经固化反应形成。In a second aspect of the present disclosure, there is provided a reflective coating formed by mixing a silicone composition as described above and curing.
在本公开的第三个方面,提供了一种制备上述反光涂层的方法,该制备方法包括以下步骤:在第一搅拌条件下,将部分基础聚合组分、部分反光颗粒、可选的力学功能填料及催化剂混合,得到混合组分A;在第二搅拌条件下,将剩余的基础聚合组分、剩余的反光颗粒、可选的力学功能填料、交联剂、可选的抑制剂、可选的增粘剂混合,得到混合组分B;将所述混合组分A和所述混合组分B搅拌混合,得到粘度为6000-10000CP的预备料;将所述预备料覆盖在基板上,在固化条件下进行固化,形成所述反光涂层,所述基础聚合组分包括:100重量份的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷、5-15重量份的氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10-20重量份的含有至少两个Si-Vi键的硅氧烷树脂,所述交联剂为含有至少两个Si-H键的聚有机硅氧烷。In a third aspect of the present disclosure, there is provided a method of preparing the above reflective coating, the method comprising the steps of: partially polymerizing a component, partially reflecting particles, optionally mechanics under a first agitation condition The functional filler and the catalyst are mixed to obtain the mixed component A; under the second stirring condition, the remaining basic polymerization component, the remaining reflective particles, the optional mechanical functional filler, the crosslinking agent, the optional inhibitor, The selected tackifier is mixed to obtain a mixed component B; the mixed component A and the mixed component B are stirred and mixed to obtain a preparation having a viscosity of 6000-10000 CP; the preparation is covered on the substrate, Curing is carried out under curing conditions to form the reflective coating, the base polymerization component comprising: 100 parts by weight of polymethylsiloxane containing at least two Si-Vi bonds per molecule, 5-15 parts by weight Hydrogenated epoxy resin or cycloaliphatic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane, 10-20 parts by weight of a silicone resin containing at least two Si-Vi bonds, said crosslinking The agent is a polyorganic organic containing at least two Si-H bonds Oxide.
上述技术方案一种有机硅组合物、反光涂层及其制备方法,通过采用每一分子含有至少两个Si-Vi键的液体聚硅氧烷,氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷,以及含有至少两个Si-Vi键的硅氧烷树脂作为基础聚组分,并采用含有至少两个Si-H键的聚有机硅氧烷的交联剂,能够获得粘结强度更适中的硅胶组合物,进而能够在缩短固化时间的同时,提高由其所制备的反光涂层的附着力,同时其能够混合比例含量更高的反光物质,获得更高的反光率,进而提高包含由其制备的反光涂层的光伏组件的太阳光利用率。The above technical solution is a silicone composition, a reflective coating and a preparation method thereof, by using a liquid polysiloxane containing at least two Si-Vi bonds per molecule, a hydrogenated epoxy resin or an alicyclic epoxy resin. a terminal hydroxyl-terminated polymethylvinylsiloxane, and a silicone resin containing at least two Si-Vi bonds as a base polycomponent, and using a polyorganosiloxane containing at least two Si-H bonds The cross-linking agent can obtain a silica gel composition with more moderate bonding strength, thereby improving the adhesion of the reflective coating prepared by the same while shortening the curing time, and at the same time being capable of mixing a higher proportion of the reflective material, A higher reflectivity is obtained, which in turn increases the solar utilization of the photovoltaic module comprising the retroreflective coating prepared therefrom.
本公开的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present disclosure will be described in detail in the Detailed Description of the Detailed Description.
具体实施方式detailed description
以下对本公开的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本公开,并不用于限制本公开。Specific embodiments of the present disclosure are described in detail below. It is to be understood that the specific embodiments described herein are not to be construed
在本公开中术语“Vi”是指乙烯基,“Si-Vi键”是指硅原子与乙烯基形成的结合键,“Si-H”是指硅原子与氢原子形成的结合键。 In the present disclosure, the term "Vi" means a vinyl group, "Si-Vi bond" means a bond bond between a silicon atom and a vinyl group, and "Si-H" means a bond bond formed between a silicon atom and a hydrogen atom.
正如背景技术部分所指出的,制备反光涂层的过程中,存在单组份缩合型硅胶粘度大、深度固化慢、施工较难,而双组份硅胶往往粘接强度低、易脱层的问题。为了改善这一问题,本公开的发明人提供了一种有机硅组合物。该有机硅组合物包括基础聚合组分、催化剂、交联剂和反光颗粒,其中所述基础聚合组分、所述催化剂和所述交联剂在使用前不同时混合,其特征在于,所述基础聚合组分包括:100重量份的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷、5-15重量份的氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10-20重量份的含有至少两个Si-Vi键的硅氧烷树脂,所述交联剂为含有至少两个Si-H键的聚有机硅氧烷。As indicated in the background section, in the process of preparing the reflective coating, there is a problem that the one-component condensed silica gel has high viscosity, slow deep curing, and difficult construction, and the two-component silica gel tends to have low bonding strength and easy delamination. . In order to improve this problem, the inventors of the present disclosure have provided a silicone composition. The silicone composition includes a base polymerization component, a catalyst, a crosslinking agent, and a reflective particle, wherein the base polymerization component, the catalyst, and the crosslinking agent are mixed at different times before use, characterized in that The base polymerization component comprises: 100 parts by weight of polymethylsiloxane containing at least two Si-Vi bonds per molecule, 5-15 parts by weight of hydrogenated epoxy resin or alicyclic epoxy resin modified end Hydroxypolymethylvinylsiloxane, 10-20 parts by weight of a silicone resin containing at least two Si-Vi bonds, the crosslinking agent being a polyorganosiloxane containing at least two Si-H bonds .
本公开涉及上述有机硅组合物、反光涂层及其制备方法。通过采用每一分子含有至少两个Si-Vi键的液体聚硅氧烷,氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷,以及含有至少两个Si-Vi键的硅氧烷树脂作为基础聚组分,并采用含有至少两个Si-H键的聚有机硅氧烷的交联剂,能够获得粘结强度更适中的硅胶组合物,进而能够在缩短固化时间的同时,提高由其所制备的反光涂层的附着力,同时其能够混合比例含量更高的反光物质,获得更高的反光率,进而提高包含由其制备的反光涂层的光伏组件的太阳光利用率。The present disclosure relates to the above silicone composition, reflective coating, and method of making the same. By using a liquid polysiloxane containing at least two Si-Vi bonds per molecule, a hydrogenated epoxy resin or an alicyclic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane, and containing at least two A Si-Vi bond siloxane resin is used as a base poly component, and a cross-linking agent of a polyorganosiloxane containing at least two Si-H bonds is used to obtain a silica gel composition having a more moderate bond strength, thereby enabling While shortening the curing time, the adhesion of the reflective coating prepared therefrom is improved, and at the same time, it is capable of mixing a higher proportion of the reflective material to obtain a higher light reflectance, thereby improving the reflective coating comprising the same. Solar utilization of photovoltaic modules.
为了便于调整有机硅组合物混合后所形成的硅胶的粘度,并提高硅胶的反应速度。在本公开的一种可选实施方式中,上述有机硅组合物包括组分A和组分B,其中,组分A中至少含有部分基础聚合组分和催化剂,组分B中至少含有剩余部分的基础聚合组分和交联剂。通过将有机硅组合物分为组分A和组分B,再混合组分A和组分B形成硅胶,有利于调整硅胶的粘度,进而使得所制备的硅胶的加工性能,使其可以采用丝网印刷的方式涂布在背板上。In order to facilitate adjustment of the viscosity of the silica gel formed after the silicone composition is mixed, the reaction speed of the silica gel is increased. In an optional embodiment of the present disclosure, the above silicone composition comprises component A and component B, wherein component A contains at least a portion of a base polymerization component and a catalyst, and component B contains at least a remainder The base polymerization component and the crosslinking agent. By dividing the silicone composition into component A and component B, and then mixing component A and component B to form a silica gel, it is advantageous to adjust the viscosity of the silica gel, thereby making the processed properties of the prepared silica gel so that it can be used. The web printing method is applied to the back sheet.
可选地,在上述有机硅组合物中,组分A包括:每分子中含有至少两个Si-Vi键的聚甲基硅氧烷,45-55重量份;氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷,2.5-7.5重量份;含有至少两个Si-Vi键的硅氧烷树脂,5-10重量份;催化剂,0.015-0.075重量份;反光颗粒,1.5-5重量份,组分B包括:每分子中含有至少两个Si-Vi键的聚甲基硅氧烷,45-55重量份;氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷,2.5-7.5重量份;含有至少两个Si-Vi键的硅氧烷树脂,5-10重量份;含有至少两个Si-H键的聚有机硅氧烷交联剂,0.75-10重量份;反光颗粒,1.5-5重量份。Optionally, in the above silicone composition, component A comprises: polymethylsiloxane containing at least two Si-Vi bonds per molecule, 45-55 parts by weight; hydrogenated epoxy resin or alicyclic group Epoxy resin modified hydroxyl-terminated polymethylvinylsiloxane, 2.5-7.5 parts by weight; silicone resin containing at least two Si-Vi bonds, 5-10 parts by weight; catalyst, 0.015-0.075 parts by weight Reflective particles, 1.5-5 parts by weight, component B comprises: polymethylsiloxane containing at least two Si-Vi bonds per molecule, 45-55 parts by weight; hydrogenated epoxy resin or cycloaliphatic epoxy Resin-modified hydroxyl-terminated polymethylvinylsiloxane, 2.5-7.5 parts by weight; silicone resin containing at least two Si-Vi bonds, 5-10 parts by weight; containing at least two Si-H bonds Polyorganosiloxane crosslinker, 0.75-10 parts by weight; reflective granules, 1.5-5 parts by weight.
在本公开的上述有机硅组合物中,对于所使用的原料并没有特殊要求,只要在聚甲基硅氧烷和硅氧烷树脂中含有所需Si-Vi键,交联剂聚有机硅氧烷交联剂中含有所需Si-H键, 端羟基聚甲基乙烯基硅氧烷中含有氢化环氧树脂或脂环族环氧树脂改性,就能够达到本公开所述所提及的效果。然而,为了更进一步优化由有机硅组合物混合形成的硅胶的加工性能及使用性能,可以对上述有机硅组合物中各原料进行优化选择,具体说明如下:In the above silicone composition of the present disclosure, there is no particular requirement for the raw materials used, as long as the desired Si-Vi bond is contained in the polymethylsiloxane and the siloxane resin, the cross-linking polyorganosiloxane The alkane crosslinker contains the desired Si-H bond, The hydroxylated polymethylvinylsiloxane containing a hydrogenated epoxy resin or an alicyclic epoxy resin modification can achieve the effects mentioned in the present disclosure. However, in order to further optimize the processing properties and the use properties of the silica gel formed by the mixing of the silicone composition, the raw materials of the above-mentioned silicone composition can be optimally selected, as follows:
可选地,上述有机硅组合物中所采用的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷中乙烯基的含量为0.02-0.8wt.%,粘度为200-50万CP。通过控制含有至少两个Si-Vi键的聚甲基硅氧烷中乙烯基(Vi)的含量,有利控制有机硅组合物的粘度,进而控制胶的施工性和涂层的厚度。Optionally, the polymethylsiloxane containing at least two Si-Vi bonds per molecule used in the above silicone composition has a vinyl content of 0.02-0.8 wt.% and a viscosity of 200-500,000. CP. By controlling the content of vinyl (Vi) in the polymethylsiloxane containing at least two Si-Vi bonds, it is advantageous to control the viscosity of the silicone composition, thereby controlling the workability of the adhesive and the thickness of the coating.
在本公开中可以使用的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷包括但不限于α,ω-二乙烯基聚二甲基硅氧烷和乙烯基二甲基硅氧基中的至少一种封端的聚二甲基甲基乙烯基硅氧烷。Polymethylsiloxanes containing at least two Si-Vi bonds per molecule that may be used in the present disclosure include, but are not limited to, alpha, omega-divinyl dimethicone and vinyl dimethyl silicon At least one blocked polydimethylmethylvinylsiloxane of the oxy group.
在本公开中可以使用的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷可以选用市售产品,也可以根据常规合成方法进行合成。可以使用的市售产品包括但不限于商购自安比亚公司的α,ω-二乙烯基聚二甲基硅氧烷(乙烯基的含量为0.1-0.4wt.%,25℃粘度为500-10000CP)、乙烯基二甲基硅氧基封端的聚二甲基甲基乙烯基硅氧烷(乙烯基的含量为0.5-2.0wt.%,25℃粘度为200-15000CP);或者商购自浙江润禾公司的α,ω-二乙烯基聚二甲基硅氧烷(乙烯基的含量为0.12-0.42wt.%,25℃粘度为500-10000CP);或者商购自奥莱特公司α,ω-二乙烯基聚二甲基硅氧烷(乙烯基的含量为0.15-0.45wt.%,25℃粘度为500-10000CP)。The polymethylsiloxane having at least two Si-Vi bonds per molecule which can be used in the present disclosure may be a commercially available product or may be synthesized according to a conventional synthesis method. Commercially available products that may be used include, but are not limited to, α,ω-divinylpolydimethylsiloxane commercially available from Amba Company (vinyl content of 0.1-0.4 wt.%, viscosity at 25 ° C of 500- 10000CP), vinyl dimethylsiloxy-terminated polydimethylmethylvinylsiloxane (vinyl content of 0.5-2.0wt.%, viscosity at 25 ° C is 200-15000CP); or commercially available from Zhejiang Runhe Company's α,ω-divinylpolydimethylsiloxane (vinyl content is 0.12-0.42wt.%, viscosity at 25°C is 500-10000CP); or commercially available from Olaite Company α, Ω-divinylpolydimethylsiloxane (the content of the vinyl group is 0.15-0.45 wt.%, and the viscosity at 25 ° C is 500-10000 CP).
可选地,上述有机硅组合物中氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷是由氢化环氧树脂或脂环族环氧树脂和羟基封端的甲基乙烯基聚硅氧烷,按重量比1:0.5-2.5聚合反应形成的改性产物。通过控制氢化环氧树脂或脂环族环氧树脂改性端羟基聚甲基乙烯基硅氧烷中环氧树脂和羟基封端的甲基乙烯基聚硅氧烷的重量比,有利于控制环氧树脂在整个涂层中所占比例,进而有利于提高涂层的粘接力。Optionally, the hydrogenated epoxy resin or the cycloaliphatic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane in the above silicone composition is encapsulated by a hydrogenated epoxy resin or an alicyclic epoxy resin and a hydroxyl group. The methylvinylpolysiloxane at the end is a modified product formed by polymerization at a weight ratio of 1:0.5-2.5. Controlling the weight ratio of epoxy resin and hydroxyl terminated methylvinylpolysiloxane in the hydroxyl terminated polymethylvinylsiloxane modified by hydrogenated epoxy resin or cycloaliphatic epoxy resin The proportion of the resin in the entire coating, which in turn helps to improve the adhesion of the coating.
在本公开中可以使用的氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷可以选用市售产品,也可以根据常规合成方法进行合成。在本公开的一种可选实施方式中,上述氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷的合成方法包括:将氢化环氧树脂或脂环族环氧树脂与羟基封端的甲基乙烯基聚硅氧烷,在催化剂(例如三苯基膦)的催化作用下,在100-150℃下反应6-12小时,得到反应产物。The hydrogenated epoxy resin or the alicyclic epoxy resin-modified terminal hydroxyl polymethylvinylsiloxane which can be used in the present disclosure can be selected from commercially available products or can be synthesized according to a conventional synthesis method. In an optional embodiment of the present disclosure, the method for synthesizing the hydrogenated epoxy resin or the cycloaliphatic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane comprises: hydrogenating epoxy resin or alicyclic ring The epoxy resin and the hydroxy-terminated methylvinylpolysiloxane are reacted at 100-150 ° C for 6-12 hours under the catalysis of a catalyst such as triphenylphosphine to obtain a reaction product.
在上述氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷的合成中,可以使用的氢化环氧树脂包括但不限于氢化双酚A型环氧和/或氢化双酚F型环氧。可选地, 氢化环氧树脂或脂环族环氧树脂的环氧当量为130-250。将环氧当量控制在上述范围内,有利于确保氢化环氧树脂或脂环族环氧树脂的官能团含量,同时确保产物在常温下是流动状态。In the synthesis of the above hydrogenated epoxy resin or cycloaliphatic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane, hydrogenated epoxy resins which may be used include, but are not limited to, hydrogenated bisphenol A type epoxy and/or Or hydrogenated bisphenol F type epoxy. Optionally, The hydrogenated epoxy resin or cycloaliphatic epoxy resin has an epoxy equivalent of from 130 to 250. Controlling the epoxy equivalent within the above range is advantageous in securing the functional group content of the hydrogenated epoxy resin or the alicyclic epoxy resin while ensuring that the product is in a flowing state at normal temperature.
可选地,上述有机硅组合物中含有至少两个Si-Vi键的硅氧烷树脂中乙烯基(Vi)的含量为0.5-1.5wt.%;将含有至少两个Si-Vi键的硅氧烷树脂中Vi的含量限定在该范围内一方面能确保树脂与硅油的相容性,另一方面有利于使优化涂层的强度和韧性,使两者达到平衡。可选地,上述含有至少两个Si-Vi键的硅氧烷树脂中含有SiO4/2与R1SiO3/2、R2SiO2/2和R3SiO1/2中的一种或多种,其中R1、R2、R3可以相同或者不同,为Me(CH3-,甲基)或Vi(乙烯基)。其中含有上述结构键的含有至少两个Si-Vi键的硅氧烷树脂,能够促使硅树脂参与聚合反应,进而达到提高涂层强度的效果。Optionally, the content of vinyl (Vi) in the silicone resin containing at least two Si-Vi bonds in the above silicone composition is 0.5-1.5 wt.%; silicon containing at least two Si-Vi bonds The content of Vi in the oxyalkylene resin is limited to this range to ensure the compatibility of the resin with the silicone oil, and on the other hand, to optimize the strength and toughness of the coating to balance the two. Optionally, the above siloxane resin containing at least two Si-Vi bonds contains one of SiO 4/2 and R 1 SiO 3/2 , R 2 SiO 2/2 and R 3 SiO 1/2 or a plurality of, wherein R 1 , R 2 , and R 3 may be the same or different and are Me(CH 3 -, methyl) or Vi (vinyl). The siloxane resin containing at least two Si-Vi bonds containing the above structural bond can promote the participation of the silicone resin in the polymerization reaction, thereby achieving the effect of improving the strength of the coating layer.
在本公开中可以使用的含有至少两个Si-Vi键的硅氧烷树脂包括但不限于MQ硅树脂、MDQ硅树脂、MTQ硅树脂。其中:Silicone resins containing at least two Si-Vi bonds that can be used in the present disclosure include, but are not limited to, MQ silicone, MDQ silicone, MTQ silicone. among them:
MQ硅树脂包括单官能团硅氧链节(M,R3SiO1/2,R3为甲基或者乙烯基)和四官能团硅氧链节(Q,SiO4/2),例如M/Q为0.6-0.9的MQ硅树脂,例如商购自安比亚公司型号为VQM60的MQ硅树脂(乙烯基含量为0.54%,且M/Q=0.6),又例如商购自矽博化工科技有限公司型号为XB-82063的MQ硅树脂,(乙烯基含量为1-4%,且M/Q=0.6-0.9)。The MQ silicone resin includes a monofunctional siloxane chain (M, R 3 SiO 1/2 , R 3 is a methyl group or a vinyl group) and a tetrafunctional siloxane chain segment (Q, SiO 4/2 ), for example, M/Q is 0.6-0.9 MQ silicone resin, such as MQ silicone resin (Vinyl content 0.54%, and M/Q=0.6) commercially available from Amba Company model VQM60, and commercially available, for example, from Zibo Chemical Technology Co., Ltd. The MQ silicone resin of XB-82063 (vinyl content is 1-4%, and M/Q = 0.6-0.9).
MDQ硅树脂包括单官能团硅氧链节(M,R3SiO1/2,R为甲基或者乙烯基),二官能团硅氧链节(D,R2SiO2/2,R为甲基或者乙烯基)和四官能团硅氧链节(Q,SiO4/2)。MDQ silicone resin includes monofunctional siloxane chain segments (M, R 3 SiO 1/2 , R is methyl or vinyl), difunctional siloxane chain segments (D, R 2 SiO 2/2 , R is methyl or Vinyl) and tetrafunctional silicone chain segments (Q, SiO 4/2 ).
MTQ硅树脂包括单官能团硅氧链节(M,R3SiO1/2,R为甲基或者乙烯基),三官能团硅氧链节(T,R1SiO3/2,R为甲基或者乙烯基)和四官能团硅氧链节(Q,SiO4/2)。MTQ silicone resin includes monofunctional siloxane chain segments (M, R 3 SiO 1/2 , R is methyl or vinyl), trifunctional siloxane chain segments (T, R 1 SiO 3/2 , R is methyl or Vinyl) and tetrafunctional silicone chain segments (Q, SiO 4/2 ).
可选地,上述有机硅组合物中含有至少两个Si-H键的聚有机硅氧烷的交联剂中含氢量为0.1-1wt.%。在本公开通过控制交联剂中含氢量,有利于控制胶层的力学性能和胶层的反应速度。Optionally, the cross-linking agent of the polyorganosiloxane containing at least two Si-H bonds in the above silicone composition has a hydrogen content of 0.1 to 1 wt.%. In the present disclosure, by controlling the amount of hydrogen contained in the crosslinking agent, it is advantageous to control the mechanical properties of the rubber layer and the reaction speed of the rubber layer.
在本公开中可以使用的含有至少两个Si-H键的聚有机硅氧烷包括但不限于三甲基硅氧烷封端的二甲基甲基氢聚硅氧烷和Si-H二甲基封端的二甲基甲基氢聚硅氧烷中的至少一种。Polyorganosiloxanes containing at least two Si-H bonds that may be used in the present disclosure include, but are not limited to, trimethylsiloxane terminated dimethylmethylhydrogenpolysiloxane and Si-H dimethyl At least one of the blocked dimethylmethylhydrogenpolysiloxanes.
可选地,上述有机硅组合物中可以选择的催化剂可以根据反应规则进行选择,其可以包括但不限于镍、钯、锇、铱和铂等过渡金属的化合物。可选地,上述催化剂为铂金催化剂,采用铂金催化剂有利于获得适当的固化速度。例如,该铂金催化剂为铂-乙烯基硅氧烷配合物,且其中铂金含量为500-5000ppm;通过采用铂-乙烯基硅氧烷配合物,并控制铂金含 量,利于控制胶层的固化速度。Alternatively, the catalyst selected in the above silicone composition may be selected according to the reaction rule, and may include, but is not limited to, a compound of a transition metal such as nickel, palladium, rhodium, iridium or platinum. Alternatively, the above catalyst is a platinum catalyst, and the use of a platinum catalyst facilitates obtaining a suitable curing speed. For example, the platinum catalyst is a platinum-vinylsiloxane complex, and wherein the platinum content is 500-5000 ppm; by using a platinum-vinylsiloxane complex, and controlling the platinum content The amount is good for controlling the curing speed of the adhesive layer.
可选地,上述有机硅组合物中可以使用的反光颗粒包括但不限于反光玻璃微珠。其中可以选择粒径为0.5-3μm的反光玻璃微珠。采用粒径为0.5-3μm的反光玻璃微珠有利于使得反光玻璃微珠分散的更为均匀,更好的实现反光作用,提高反光率,并进一步提高太阳能利用率。Alternatively, reflective particles that can be used in the above silicone compositions include, but are not limited to, reflective glass microbeads. Among them, reflective glass microspheres having a particle diameter of 0.5 to 3 μm can be selected. The use of reflective glass beads with a particle size of 0.5-3 μm is advantageous for making the reflective glass beads more uniform, better reflecting the light, improving the light reflectivity, and further improving the solar energy utilization rate.
在上述有机硅组合物中,为了调节所制备的涂层的使用寿命,还可以包括抑制剂。在本公开的一种可选实施方式中,上述有机硅组合物,基于100重量份的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷,还包括0.002-0.005重量份的抑制剂;可选地,有机硅组合物包括组分A和组分B时,抑制剂混合在组分B中。In the above silicone composition, an inhibitor may also be included in order to adjust the service life of the prepared coating. In an optional embodiment of the present disclosure, the above silicone composition further comprises 0.002-0.005 parts by weight based on 100 parts by weight of the polymethylsiloxane containing at least two Si-Vi bonds per molecule. Inhibitor; Optionally, when the silicone composition comprises component A and component B, the inhibitor is mixed in component B.
在本公开中可以使用的抑制剂包括但不限于2-甲基-3-丁炔-2-醇、2-苯基-3-丁炔-2-醇、3,5-二甲基-1-己炔-3-醇、1-己炔-1-环己醇、3-乙基-3-丁烯-1-炔、1,3-二乙烯基四甲基二硅氧烷、1,3,5,7-四乙烯基四甲基环四硅氧烷、1,3-二乙烯基四甲基二硅氧烷、甲基三(3-甲基-1-丁炔-3-氧基)硅烷、四甲基亚乙基二胺、苯并三唑、三苯基膦、马来酸衍生物中的一种或多种。例如采用炔类抑制剂。Inhibitors which may be used in the present disclosure include, but are not limited to, 2-methyl-3-butyn-2-ol, 2-phenyl-3-butyn-2-ol, 3,5-dimethyl-1 -hexyn-3-ol, 1-hexyn-1-cyclohexanol, 3-ethyl-3-butene-1-yne, 1,3-divinyltetramethyldisiloxane, 1, 3,5,7-tetravinyltetramethylcyclotetrasiloxane, 1,3-divinyltetramethyldisiloxane, methyltris(3-methyl-1-butyne-3-oxo One or more of silane, tetramethylethylenediamine, benzotriazole, triphenylphosphine, and maleic acid derivatives. For example, an acetylenic inhibitor is used.
在上述有机硅组合物中,为了确保硅胶在在老化后粘结力的保持率,还可以包括增粘剂。在本公开的一种可选的实施方式中,上述有机硅组合物,基于100重量份的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷,还包括0.05-0.3重量份的增粘剂;可选地,所述有机硅组合物包括组分A和组分B时,所述增粘剂混合在组分B中;在本公开中将增粘剂与交联剂一同混合在组分B中有利于避免增粘剂与A组分中原料发生预反应。In the above silicone composition, a tackifier may be further included in order to secure the adhesion of the silica gel after aging. In an optional embodiment of the present disclosure, the above silicone composition further comprises 0.05-0.3 parts by weight based on 100 parts by weight of the polymethylsiloxane containing at least two Si-Vi bonds per molecule. a tackifier; optionally, when the silicone composition comprises component A and component B, the tackifier is mixed in component B; in the present disclosure, the tackifier is combined with the crosslinking agent Mixing in component B facilitates avoiding pre-reaction of the tackifier with the feedstock in component A.
可选地,所述增粘剂选自乙烯基三乙氧基硅烷、丙烯酰基丙基三甲氧基硅烷、烷基丙烯酰基丙基三甲氧基硅烷、烯丙基三乙氧基硅烷、环氧丙氧丙基三甲氧基硅烷、烯丙基缩水甘油基醚、含Si-H键硅氧烷与烯丙基缩水甘油醚或甲基丙烯酰氧丙基三甲氧基硅烷的加成反应物、三甲氧基硅烷与烯丙基三甲氧基硅烷的共水解缩聚物中的一种或多种。Optionally, the tackifier is selected from the group consisting of vinyl triethoxysilane, acryl propyl trimethoxy silane, alkyl acryl propyl trimethoxy silane, allyl triethoxy silane, epoxy An addition reaction of propoxypropyltrimethoxysilane, allyl glycidyl ether, a Si-H containing siloxane with allyl glycidyl ether or methacryloxypropyltrimethoxysilane, One or more of a cohydrolyzed polycondensate of trimethoxysilane and allyltrimethoxysilane.
在上述有机硅组合物中,为了进一步提高胶层力学性能和粘接性能,还可以包括力学功能填料。在本公开的一种可选的实施方式中,上述有机硅组合物,基于100重量份的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷,还包括5-20重量份的力学功能填料;可选地,有机硅组合物包括组分A和组分B时,组分A中含有6-10重量份的力学功能填料,组分B中含有6-10重量份的力学功能填料;将力学功能填料分别混合在组分A和组分B中,有利于使得力学功能填料与其他原料混合的更为均匀,进而提高胶层力学性能和粘接性能的均一性。 In the above silicone composition, in order to further improve the mechanical properties and adhesive properties of the adhesive layer, a mechanically functional filler may also be included. In an optional embodiment of the present disclosure, the above silicone composition further comprises 5-20 parts by weight based on 100 parts by weight of the polymethylsiloxane containing at least two Si-Vi bonds per molecule. Mechanically functional filler; optionally, when the silicone composition comprises component A and component B, component A contains 6-10 parts by weight of mechanically functional filler, and component B contains 6-10 parts by weight of mechanics The functional filler; mixing the mechanical functional fillers in the component A and the component B respectively, is beneficial to make the mechanical functional filler and the other raw materials are more uniformly mixed, thereby improving the uniformity of the mechanical properties and the bonding properties of the rubber layer.
可选地,上述力学功能填料为经疏水处理的填料颗粒;可选地,所述填料颗粒为白炭黑(气相白炭黑)、活性碳酸钙、硅微粉、硅藻土和二氧化钛(钛白粉、气相二氧化钛)中的一种或多种。在本公开中添加上述填料有利于提高胶层力学性能和粘接性能,可选地填料颗粒的粒径为0.5-3微米。Optionally, the mechanical functional filler is a hydrophobically treated filler particle; optionally, the filler particle is white carbon black (vapor white carbon black), activated calcium carbonate, silicon micropowder, diatomaceous earth and titanium dioxide (titanium dioxide) One or more of the gas phase titanium dioxide. The addition of the above filler in the present disclosure is advantageous for improving the mechanical properties and the bonding property of the adhesive layer, and optionally the particle diameter of the filler particles is from 0.5 to 3 μm.
在本公开中还提供了一种反光涂层,该反光涂层是由上述有机硅组合物混合后经固化反应形成。本公开所提供的这种反光涂层通过采用上述有机硅组合物制备,使其具有较为优异的粘附性能和较为优异的反射率,有利于提高太阳能的利用率。Also provided in the present disclosure is a reflective coating formed by mixing a silicone composition as described above and then curing. The reflective coating provided by the present disclosure is prepared by using the above-mentioned silicone composition, so that it has superior adhesion performance and superior reflectance, and is advantageous for improving the utilization rate of solar energy.
在本公开中还提供了一种制备上述反光涂层的方法,该制备方法包括以下步骤:在第一搅拌条件下,将部分基础聚合组分、部分反光颗粒、可选的力学功能填料及催化剂混合,得到混合组分A;在第二搅拌条件下,将剩余的基础聚合组分、剩余的反光颗粒、可选的力学功能填料、交联剂、可选的抑制剂、可选的增粘剂混合,得到混合组分B;将混合组分A和所述混合组分B搅拌混合,得到粘度为6000-10000CP的预备料;将所述预备料覆盖在基板上,在固化条件下进行固化,形成反光涂层,基础聚合组分包括:100重量份的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷、5-15重量份的氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10-20重量份的含有至少两个Si-Vi键的硅氧烷树脂,所述交联剂为含有至少两个Si-H键的聚有机硅氧烷。Also provided in the present disclosure is a method of preparing the above reflective coating, the preparation method comprising the steps of: partially polymerizing components, partially reflective particles, optional mechanically functional fillers and catalysts under first agitation conditions Mixing to obtain a mixed component A; under the second stirring condition, the remaining base polymerization component, the remaining reflective particles, the optional mechanical functional filler, the crosslinking agent, the optional inhibitor, and the optional thickening The mixture is mixed to obtain a mixed component B; the mixed component A and the mixed component B are stirred and mixed to obtain a preparation having a viscosity of 6000-10000CP; the preparation is coated on a substrate and cured under curing conditions. Forming a reflective coating, the base polymerization component comprising: 100 parts by weight of polymethylsiloxane containing at least two Si-Vi bonds per molecule, 5-15 parts by weight of hydrogenated epoxy resin or alicyclic ring Oxygen resin modified hydroxyl-terminated polymethylvinylsiloxane, 10-20 parts by weight of a silicone resin containing at least two Si-Vi bonds, the crosslinking agent containing at least two Si-H bonds Polyorganosiloxane.
为了节省能源,在一种可选的实施方式下,上述制备反光涂层的方法中制备混合组分A和混合组分B的步骤包括:在搅拌条件下(2000-7000rpm高速搅拌20-40min),将基础聚合组分、反光颗粒以及可选的力学功能填料按比例接触混合,得到混合物,并将混合物分为混合物A和混合物B;将混合物A与催化剂混合,得到混合组分A;将混合物B与交联剂、可选的抑制剂、可选的增粘剂混合,得到混合组分B;In order to save energy, in an alternative embodiment, the step of preparing the mixed component A and the mixed component B in the method for preparing the reflective coating comprises: stirring under high temperature (2000-7000 rpm for 20-40 min) , the base polymerization component, the reflective particles and the optional mechanical functional filler are mixed in contact with each other to obtain a mixture, and the mixture is separated into a mixture A and a mixture B; the mixture A and the catalyst are mixed to obtain a mixed component A; B is mixed with a crosslinking agent, an optional inhibitor, and an optional tackifier to obtain a mixed component B;
可选地,在上述制备方法中,第一搅拌条件和第二搅拌条件分别为2000-7000rpm高速搅拌20-40min;固化条件为120-150℃条件下烘烤5-15min。Optionally, in the above preparation method, the first stirring condition and the second stirring condition are respectively high-speed stirring of 2000-7000 rpm for 20-40 min; and the curing condition is baking for 5-15 min under the condition of 120-150 ° C.
可选地,在上述制备方法中,将所述混合组分A和所述混合组分B进行搅拌混合的步骤前,还包括对混合物进行研磨的步骤;可选地,研磨条件为:在辊间的间隙为20-35微米的三辊研磨机中研磨2-3遍,得到细度为20-35微米的混合组分。Optionally, in the above preparation method, before the step of stirring and mixing the mixed component A and the mixed component B, the step of grinding the mixture is further included; optionally, the grinding condition is: in the roller The 2-3 passes were carried out in a three-roll mill with a gap of 20-35 μm to obtain a mixed component having a fineness of 20-35 μm.
在本公开中还提供了一种光伏组件,所述光伏组件包括背板和覆盖在所述背板上的反光涂层,该反光涂层为上述反光涂层。通过采用上述附着力和反光率均较好的反光涂层,有利于延长光伏组件的使用寿命,并提高太阳光的利用率。Also provided in the present disclosure is a photovoltaic module comprising a backing sheet and a reflective coating overlying the backing sheet, the reflective coating being the reflective coating described above. By adopting the above-mentioned reflective coating with good adhesion and light reflectivity, it is advantageous to prolong the service life of the photovoltaic module and improve the utilization of sunlight.
以下将结合具体实施例和对比例进一步说明本公开的有益效果(在如下实施例中每份原 料均是按重量份加入)。The beneficial effects of the present disclosure will be further explained below in conjunction with specific examples and comparative examples (in the following examples each of the original The materials are all added in parts by weight.
实施例1Example 1
(一)氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷的制备(1) Preparation of hydrogenated epoxy resin modified terminal hydroxyl polymethylvinylsiloxane
将100份氢化双酚A环氧树脂(商购自CVC公司型号为EPALLOY 5000的产品,环氧当量为230),与70份羟基封端的甲基乙烯基聚硅氧烷(商购自安必亚公司型号为DA30的产品,其中乙烯基的含量为0.6%),在三苯基膦的催化作用下,在120℃下反应9小时,得到反应产物。100 parts of hydrogenated bisphenol A epoxy resin (commercially available from CVC company model EPALLOY 5000, epoxy equivalent of 230), and 70 parts of hydroxyl terminated methyl vinyl polysiloxane (commercially available from Ampere) The product of the company model DA30, in which the vinyl content is 0.6%), is reacted at 120 ° C for 9 hours under the catalytic action of triphenylphosphine to obtain a reaction product.
(二)有机硅组合物中组分A和组分B的混料(2) Mixing of component A and component B in the silicone composition
组分A的混合:将100份α,ω-二乙烯基聚二甲基硅氧烷(商购自安比亚公司型号为VS5000的产品,乙烯基的含量为0.16%、粘度(25℃)为5000CP)、10份前述氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10份MQ硅树脂(商购自安比亚公司型号为VQM60的产品,乙烯基含量为0.5%,且M/Q=0.65)、10份钛白粉(粒径为1μm)、2份气相二氧化硅(粒径为0.5μm)、10份反光玻璃微珠(粒径为2μm),0.04份卡尔斯特铂催化剂(商购自道康宁公司型号为SYC-off 4000催化剂的产品,铂金的质量分数为0.5%),在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为30微米)两遍,得到细度为22μm的组分A;Mixing of component A: 100 parts of α,ω-divinylpolydimethylsiloxane (commercially available from Amba Company model VS5000, vinyl content of 0.16%, viscosity (25 ° C) 5000CP), 10 parts of the aforementioned hydrogenated epoxy resin modified hydroxyl-terminated polymethylvinylsiloxane, 10 parts of MQ silicone resin (commercially available from Amba Company model VQM60, vinyl content of 0.5%, and M/Q = 0.65), 10 parts of titanium dioxide (particle size of 1 μm), 2 parts of fumed silica (particle size of 0.5 μm), 10 parts of reflective glass beads (particle size of 2 μm), 0.04 parts of Karst Platinum catalyst (commercially available from Dow Corning Corporation model SYC-off 4000 catalyst, platinum mass fraction 0.5%), stirred at 500 rpm for 30 min, and then ground by a three-roll mill (grinding parameters for the inter-roll gap) 30 microns) two times, to obtain a component A with a fineness of 22 μm;
组分B的混合:将97.09份α,ω-二乙烯基聚二甲基硅氧烷(商购自安比亚公司型号为VS5000的产品,乙烯基的含量为0.16%、粘度(25℃)为5000CP)、10份前述氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10份MDQ型硅树脂(乙烯基含量为0.5%,且M/D/Q=3/3/4)、10份钛白粉(粒径为1μm)、2份气相二氧化硅(粒径为0.5μm)、10份反光玻璃微珠(粒径为2μm)、2.8份的硅氢二甲基封端的二甲基甲基氢聚硅氧烷(商购自安比亚公司型号为XL10的产品,含氢量为0.75wt.%)、0.005份1-己炔-1-环己醇,0.15份环氧丙氧丙基三甲氧基硅烷,在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为30微米)两遍,得到细度为25微米的组分B;Mixing of component B: 97.09 parts of α,ω-divinylpolydimethylsiloxane (commercially available from Amba Company model VS5000, vinyl content of 0.16%, viscosity (25 ° C) 5000CP), 10 parts of the above hydrogenated epoxy resin modified hydroxyl-terminated polymethylvinylsiloxane, 10 parts of MDQ type silicone resin (vinyl content is 0.5%, and M/D/Q=3/3/4 ), 10 parts of titanium dioxide (particle size 1 μm), 2 parts of fumed silica (particle size 0.5 μm), 10 parts of reflective glass beads (particle size 2 μm), 2.8 parts of hydrosilyl terminated Dimethylmethylhydrogenpolysiloxane (commercially available from Amba Company, model XL10, with a hydrogen content of 0.75 wt.%), 0.005 parts of 1-hexyne-1-cyclohexanol, 0.15 parts of epoxy Propoxypropyltrimethoxysilane, stirred at 500 rpm for 30 min, and then ground by a three-roll mill (grinding parameters of 30 μm between the rolls) to obtain a component B having a fineness of 25 μm;
(三)反光涂层的制备(3) Preparation of reflective coating
将组分A与组分B按1:1的重量比混合均匀,得粘度为7800CP的混合物;采用100目网版的丝网印刷机将混合均匀的有机硅组合物印刷在背板需要反光的部位,然后在150℃条件下烘烤10min,形成反光涂层。Mixing component A and component B in a weight ratio of 1:1 to obtain a mixture having a viscosity of 7800CP; printing a uniformly mixed silicone composition on a back sheet using a 100 mesh screen printing machine to be reflective The parts were then baked at 150 ° C for 10 min to form a reflective coating.
实施例2 Example 2
(一)氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷的制备:(1) Preparation of hydrogenated epoxy resin modified terminal hydroxyl polymethylvinylsiloxane:
将100份氢化双酚A环氧树脂(商购自CVC公司型号为EPALLOY 5000的产品,环氧当量为230),与200份羟基封端的甲基乙烯基聚硅氧烷(商购自安比亚公司型号为DA30的产品,其中乙烯基的含量为0.6%),在三苯基膦的催化作用下,在120℃下反应9小时,得到反应产物。100 parts of hydrogenated bisphenol A epoxy resin (commercially available from CVC company model EPALLOY 5000, epoxy equivalent of 230), and 200 parts of hydroxyl terminated methyl vinyl polysiloxane (commercially available from Ambia) The product of the company model DA30, wherein the vinyl content is 0.6%), was reacted at 120 ° C for 9 hours under the catalytic action of triphenylphosphine to obtain a reaction product.
(二)有机硅组合物中组分A和组分B的混料(2) Mixing of component A and component B in the silicone composition
组分A的混合:将81份乙烯基二甲基硅氧基封端的聚二甲基硅氧烷(商购自润禾公司型号为RH301的产品,乙烯基的含量为0.04%、粘度(25℃)为100000CP)和19份乙烯基二甲基硅氧基封端的聚二甲基硅氧烷(商购自安比亚公司型号为VS200的产品,乙烯基的含量为0.675%、粘度(25℃)为200CP)、10份前述氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10份MQ硅树脂(商购自矽博化工科技有限公司型号为XB-82062的产品,乙烯基含量为4%,且M/Q=0.6)、10份钛白粉(粒径为1μm)、2份气相二氧化硅(粒径为0.5μm)、10份反光玻璃微珠(粒径为2μm)、0.04份卡尔斯特铂催化剂(商购自道康宁公司型号为SYC-off 4000的产品,铂金的质量分数为0.5%),在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为30微米)两遍,得到细度为25微米的组分A;Mixing of component A: 81 parts of vinyl dimethylsiloxy-terminated polydimethylsiloxane (commercially available from Runhe Company model RH301, vinyl content of 0.04%, viscosity (25 °C) is 100000CP) and 19 parts of vinyl dimethylsiloxy-terminated polydimethylsiloxane (commercially available from Amba Company model VS200, vinyl content of 0.675%, viscosity (25 ° C ) is 200CP), 10 parts of the above hydrogenated epoxy resin modified hydroxyl terminated polymethylvinylsiloxane, 10 parts of MQ silicone resin (commercially available from Zibo Chemical Technology Co., Ltd. model XB-82062, ethylene Base content is 4%, and M/Q = 0.6), 10 parts of titanium dioxide (particle size is 1 μm), 2 parts of fumed silica (particle size of 0.5 μm), and 10 parts of reflective glass beads (particle size of 2 μm) ), 0.04 parts of Karlstr. Platinum catalyst (commercially available from Dow Corning, model SYC-off 4000, platinum with a mass fraction of 0.5%), stirred at 500 rpm for 30 min, and then ground by a three-roll mill (grinding) The parameter is 30 micrometers between the rolls, twice, to obtain the component A with a fineness of 25 microns;
组分B的混合:将75份乙烯基二甲基硅氧基封端的聚二甲基硅氧烷(商购自润禾公司型号为RH301的产品,乙烯基的含量为0.04%、粘度(25℃)为100000CP)和17.62份乙烯基二甲基硅氧基封端的聚二甲基硅氧烷(商购自安比亚公司型号为VS200的产品,乙烯基的含量为0.675%、粘度(25℃)为200CP)、10份前述氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10份MQ硅树脂(商购自矽博化工科技有限公司型号为XB-82062的产品,乙烯基含量为4%,且M/Q=0.6)、10份钛白粉(粒径为1μm)、2份气相二氧化硅(粒径为0.5μm)、10份反光玻璃微珠(粒径为2μm)、7.16份的硅氢二甲基封端的二甲基甲基氢聚硅氧烷(商购自安比亚公司型号为XL10的产品,含氢量为0.75wt.%))、0.005份1-己炔-1-环己醇,0.15份环氧丙氧丙基三甲氧基硅烷,在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为30微米)两遍,得到细度为24微米的组分B;Mixing of component B: 75 parts of vinyl dimethylsiloxy-terminated polydimethylsiloxane (commercially available from Runhe Company model RH301, vinyl content of 0.04%, viscosity (25 °C) is 100000CP) and 17.62 parts of vinyl dimethylsiloxy-terminated polydimethylsiloxane (commercially available from Amba Company model VS200, vinyl content of 0.675%, viscosity (25 ° C ) is 200CP), 10 parts of the above hydrogenated epoxy resin modified hydroxyl terminated polymethylvinylsiloxane, 10 parts of MQ silicone resin (commercially available from Zibo Chemical Technology Co., Ltd. model XB-82062, ethylene Base content is 4%, and M/Q = 0.6), 10 parts of titanium dioxide (particle size is 1 μm), 2 parts of fumed silica (particle size of 0.5 μm), and 10 parts of reflective glass beads (particle size of 2 μm) ), 7.16 parts of dimethyl-terminated dimethylmethylhydrogenpolysiloxane (commercially available from Amba Company model XL10, hydrogen content 0.75 wt.%), 0.005 parts 1- Hexyne-1-cyclohexanol, 0.15 parts of glycidoxypropyltrimethoxysilane, stirred at 500 rpm for 30 min, and then ground by a three-roll mill (grinding parameter is 30 micron between rolls) ) Twice to give a fineness of 24 microns component B;
(三)反光涂层的制备(3) Preparation of reflective coating
将组分A与组分B按1:1的重量比混合均匀,得粘度为9600CP的混合物;采用100目网版的丝网印刷机将混合均匀的有机硅组合物印刷在背板需要反光的部位,然后在150℃条件下烘烤10min,形成反光涂层。 Mixing component A and component B in a weight ratio of 1:1 to obtain a mixture having a viscosity of 9600CP; printing a uniformly mixed silicone composition on a back sheet using a 100 mesh screen printing machine to be reflective The parts were then baked at 150 ° C for 10 min to form a reflective coating.
实施例3Example 3
(一)氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷的制备:同实施例2中环氧改性端羟基聚甲基乙烯基硅氧烷的制备方法。(I) Preparation of hydrogenated epoxy resin modified terminal hydroxyl polymethylvinylsiloxane: The preparation method of the epoxy modified terminal hydroxyl polymethylvinylsiloxane in the same manner as in Example 2.
(二)有机硅组合物中组分A和组分B的混料(2) Mixing of component A and component B in the silicone composition
组分A的混合:将100份α,ω-二乙烯基聚二甲基硅氧烷(商购自安比亚公司型号为VS5000的产品,乙烯基的含量为0.16%、粘度(25℃)为5000CP)、10份前述氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10份MQ硅树脂(商购自安比亚公司型号为VQM60的产品,乙烯基含量为0.5%,且M/Q=0.65)、10份钛白粉(粒径为0.2μm)、2份气相二氧化硅(粒径为0.3μm)、10份反光玻璃微珠(粒径为1.5μm)、10份反光玻璃微珠(粒径为1.5微米)、0.04份卡尔斯特铂催化剂(商购自道康宁公司型号为SYC-off 4000的产品,铂金的质量分数为0.5%),在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为30微米)两遍,得到细度为25微米的组分A;Mixing of component A: 100 parts of α,ω-divinylpolydimethylsiloxane (commercially available from Amba Company model VS5000, vinyl content of 0.16%, viscosity (25 ° C) 5000CP), 10 parts of the aforementioned hydrogenated epoxy resin modified hydroxyl-terminated polymethylvinylsiloxane, 10 parts of MQ silicone resin (commercially available from Amba Company model VQM60, vinyl content of 0.5%, and M/Q = 0.65), 10 parts of titanium dioxide (particle size: 0.2 μm), 2 parts of fumed silica (particle size of 0.3 μm), 10 parts of reflective glass beads (particle size of 1.5 μm), and 10 parts of reflective Glass beads (particle size 1.5 μm), 0.04 parts of Karlsplatin catalyst (commercially available from Dow Corning, model SYC-off 4000, platinum with a mass fraction of 0.5%), stirred at 500 rpm for 30 min, After grinding through a three-roll mill (grinding parameters are 30 micron gap between the rolls) two times, to obtain a component A with a fineness of 25 microns;
组分B的混合:将94.4份α,ω-二乙烯基聚二甲基硅氧烷(商购自安比亚公司型号为VS5000的产品,乙烯基的含量为0.16%、粘度(25℃)为5000CP)、10份前述氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10份MQ硅树脂(商购自安比亚公司型号为VQM60的产品,乙烯基含量为0.5%,且M/Q=0.65)、10份钛白粉(粒径为0.2μm)、2份气相二氧化硅(粒径为0.3μm)、10份反光玻璃微珠(粒径为1.5μm),4.6份的硅氢二甲基封端的二甲基甲基氢聚硅氧烷(商购自矽博化工科技有限公司型号为XB-711的产品,含氢量为0.45wt.%)、0.005份1-己炔-1-环己醇,0.15份环氧丙氧丙基三甲氧基硅烷,在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为30μm)两遍,得到细度为25微米的组分B;Mixing of component B: 94.4 parts of α,ω-divinylpolydimethylsiloxane (commercially available from Amba Company model VS5000, vinyl content of 0.16%, viscosity (25 ° C) 5000CP), 10 parts of the aforementioned hydrogenated epoxy resin modified hydroxyl-terminated polymethylvinylsiloxane, 10 parts of MQ silicone resin (commercially available from Amba Company model VQM60, vinyl content of 0.5%, and M/Q = 0.65), 10 parts of titanium dioxide (particle size: 0.2 μm), 2 parts of fumed silica (particle size: 0.3 μm), 10 parts of reflective glass beads (particle size: 1.5 μm), 4.6 parts Hydrogen dimethyl terminated dimethyl methyl hydrogen polysiloxane (commercially available from Zibo Chemical Technology Co., Ltd. model XB-711, hydrogen content is 0.45 wt.%), 0.005 parts 1-hex Alkyn-1-cyclohexanol, 0.15 parts of glycidoxypropyltrimethoxysilane, stirred at 500 rpm for 30 min, and then ground by a three-roll mill (grinding parameters: 30 μm between rolls) Component B having a fineness of 25 microns;
(三)反光涂层的制备(3) Preparation of reflective coating
将组分A与组分B按1:1的重量比混合均匀,得粘度为7800CP的混合物;采用100目网版的丝网印刷机将混合均匀的有机硅组合物印刷在背板需要反光的部位,然后在150℃条件下烘烤10min,形成反光涂层。Mixing component A and component B in a weight ratio of 1:1 to obtain a mixture having a viscosity of 7800CP; printing a uniformly mixed silicone composition on a back sheet using a 100 mesh screen printing machine to be reflective The parts were then baked at 150 ° C for 10 min to form a reflective coating.
实施例4Example 4
(一)氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷的制备(1) Preparation of hydrogenated epoxy resin modified terminal hydroxyl polymethylvinylsiloxane
将100份氢化双酚A环氧树脂(商购自上海众实公司型号为YL6753的产品,环氧当量 为180),与255份羟基封端的甲基乙烯基聚硅氧烷(商购自安比亚公司型号为DA30的产品,其中乙烯基的含量为0.6%),在三苯基膦的催化作用下,在120℃下反应9小时,得到反应产物。100 parts of hydrogenated bisphenol A epoxy resin (commercially available from Shanghai Zhongshi Company model YL6753, epoxy equivalent 180), with 255 parts of hydroxy-terminated methylvinylpolysiloxane (commercially available from Amba, model DA30, with a vinyl content of 0.6%) under the catalysis of triphenylphosphine The reaction was carried out at 120 ° C for 9 hours to obtain a reaction product.
(二)有机硅组合物中组分A和组分B的混料(2) Mixing of component A and component B in the silicone composition
组分A的混合:将80份α,ω-二乙烯基聚二甲基硅氧烷(商购自安比亚公司型号为VS2000的产品,乙烯基的含量为0.2%、粘度(25℃)为2000CP)、20份乙烯基二甲基硅氧基封端的聚二甲基甲基乙烯基硅氧烷(商购自安比亚公司型号为VDM65000的产品,乙烯基含量为3.5%)、10份前述氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10份MQ硅树脂(商购自安比亚公司型号为VQM60的产品,乙烯基含量为0.5%,且M/Q=0.65)、10份钛白粉(粒径为0.5μm)、2份气相二氧化硅(粒径为0.2μm)、10份反光玻璃微珠(粒径为1.5μm),0.04份卡尔斯特铂催化剂(商购自道康宁公司型号为SYC-off 4000的产品,铂金的质量分数为0.5%),在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为30μm)两遍,得到细度为24微米的组分A;Mixing of component A: 80 parts of α,ω-divinylpolydimethylsiloxane (commercially available from Amba Company model VS2000, vinyl content of 0.2%, viscosity (25 ° C)) 2000CP), 20 parts of vinyl dimethylsiloxy-terminated polydimethylmethylvinylsiloxane (commercially available from Amba Company model VDM65000, vinyl content of 3.5%), 10 parts of the foregoing Hydrogenated epoxy resin modified hydroxyl terminated polymethylvinylsiloxane, 10 parts MQ silicone resin (commercially available from Amba Company model VQM60, vinyl content 0.5%, and M/Q = 0.65) 10 parts of titanium dioxide (particle size 0.5 μm), 2 parts of fumed silica (particle size 0.2 μm), 10 parts of reflective glass beads (particle size 1.5 μm), 0.04 parts of Karlsplatin catalyst The product purchased from Dow Corning's model number is SYC-off 4000, the mass fraction of platinum is 0.5%), stirred at 500 rpm for 30 min, and then ground by a three-roll mill (grinding parameters are 30 μm between rolls). Obtaining component A having a fineness of 24 μm;
组分B的混合:将77.6份α,ω-二乙烯基聚二甲基硅氧烷(商购自安比亚公司型号为VS2000的产品,乙烯基的含量为0.2%、粘度(25℃)为2000CP)、22.4份乙烯基二甲基硅氧基封端的聚二甲基甲基乙烯基硅氧烷(商购自安比亚公司型号为VDM65000的产品,乙烯基含量为3.5%)、10份前述氢化环氧树脂改性端羟基聚甲基乙烯基硅氧烷、10份MQ硅树脂(商购自安比亚公司型号为VQM60的产品,乙烯基含量为0.5%,且M/Q=0.65)、10份钛白粉(粒径为0.5μm)、2份气相二氧化硅(粒径为0.2μm)、10份反光玻璃微珠(粒径为1.5μm),22.3份的硅氢二甲基封端的二甲基甲基氢聚硅氧烷(商购自安比亚公司型号为XL13的产品,含氢量为0.38wt.%)、0.005份1-己炔-1-环己醇,0.15份环氧丙氧丙基三甲氧基硅烷,在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为30μm)两遍,得到细度为25微米的组分B;Mixing of component B: 77.6 parts of α,ω-divinylpolydimethylsiloxane (commercially available from Amba Company model VS2000, vinyl content of 0.2%, viscosity (25 ° C) 2000CP), 22.4 parts of vinyl dimethylsiloxy-terminated polydimethylmethylvinylsiloxane (commercially available from Amba Company model VDM65000, vinyl content of 3.5%), 10 parts of the foregoing Hydrogenated epoxy resin modified hydroxyl-terminated polymethylvinylsiloxane, 10 parts of MQ silicone resin (commercially available from Amba Company model VQM60, vinyl content 0.5%, and M/Q = 0.65), 10 parts of titanium dioxide (particle size 0.5 μm), 2 parts of fumed silica (particle size 0.2 μm), 10 parts of reflective glass beads (particle size 1.5 μm), 22.3 parts of dimethylhydrogen terminated Dimethylmethylhydrogenpolysiloxane (commercially available from Amba Company model XL13, hydrogen content 0.38 wt.%), 0.005 parts 1-hexyne-1-cyclohexanol, 0.15 part epoxy Propoxypropyltrimethoxysilane, stirred at 500 rpm for 30 min, and then ground by a three-roll mill (grinding parameter is 30 μm between rolls) to obtain component B with a fineness of 25 μm.
(三)反光涂层的制备(3) Preparation of reflective coating
将组分A与组分B按1:1的重量比混合均匀,得粘度为8100CP的混合物;采用100目网版的丝网印刷机将混合均匀的有机硅组合物印刷在背板需要反光的部位,然后在150℃条件下烘烤10min,形成反光涂层。Mixing component A and component B in a weight ratio of 1:1 to obtain a mixture having a viscosity of 8100CP; printing a uniformly mixed silicone composition on a back sheet using a 100 mesh screen printing machine to be reflective The parts were then baked at 150 ° C for 10 min to form a reflective coating.
实施例5Example 5
(一)氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷的制备:同实施例1中氢化环氧 树脂改性的端羟基聚甲基乙烯基硅氧烷的制备方法。(1) Preparation of hydrogenated epoxy resin modified terminal hydroxyl polymethylvinylsiloxane: hydrogenated epoxy in the same manner as in Example 1. A method for preparing a resin-modified terminal hydroxyl polymethylvinylsiloxane.
(二)有机硅组合物中组分A和组分B的混料(2) Mixing of component A and component B in the silicone composition
组分A的混合:将100份α,ω-二乙烯基聚二甲基硅氧烷(商购自安比亚公司型号为VS5000的产品,乙烯基的含量为0.16%、粘度(25℃)为5000CP)、15份前述氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10份MQ硅树脂(商购自安比亚公司型号为VQM60的产品,乙烯基含量为0.5%,且M/Q=0.65)、15份钛白粉(粒径为1μm)、3份气相二氧化硅(粒径为0.5μm)、3份反光玻璃微珠(粒径为2μm),0.12份卡尔斯特铂催化剂(商购自道康宁公司型号为SYC-off 4000催化剂的产品,铂金的质量分数为0.5%),在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为30微米)两遍,得到细度为22微米的组分A;Mixing of component A: 100 parts of α,ω-divinylpolydimethylsiloxane (commercially available from Amba Company model VS5000, vinyl content of 0.16%, viscosity (25 ° C) 5000CP), 15 parts of the aforementioned hydrogenated epoxy resin modified hydroxyl-terminated polymethylvinylsiloxane, 10 parts of MQ silicone resin (commercially available from Amba Company model VQM60, vinyl content of 0.5%, and M/Q = 0.65), 15 parts of titanium dioxide (particle size of 1 μm), 3 parts of fumed silica (particle size of 0.5 μm), 3 parts of reflective glass beads (particle size of 2 μm), 0.12 parts of Karst Platinum catalyst (commercially available from Dow Corning Corporation model SYC-off 4000 catalyst, platinum mass fraction 0.5%), stirred at 500 rpm for 30 min, and then ground by a three-roll mill (grinding parameters for the inter-roll gap) 30 microns) two times, to obtain a component A with a fineness of 22 microns;
组分B的混合:将97.07份α,ω-二乙烯基聚二甲基硅氧烷(商购自安比亚公司型号为VS5000的产品,乙烯基的含量为0.16%、粘度(25℃)为5000CP)、15份前述氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10份MQ硅树脂(商购自安必亚公司型号为VQM60的产品,乙烯基含量为0.5%,且M/Q=0.65)、15份钛白粉、3份气相二氧化硅、3份反光玻璃微珠,5.66份的硅氢封端的聚二甲基甲基氢硅氧烷(商购自安比亚公司型号为XL10的产品,含氢量为0.75wt.%)、0.005份乙炔基环己醇,0.15份环氧丙氧丙基三甲氧基硅烷,在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为30μm)两遍,得到细度为22微米的组分B;Mixing of component B: 97.07 parts of α,ω-divinylpolydimethylsiloxane (commercially available from Amba Company model VS5000, vinyl content of 0.16%, viscosity (25 ° C) 5000CP), 15 parts of the above hydrogenated epoxy resin modified hydroxyl-terminated polymethylvinylsiloxane, 10 parts of MQ silicone resin (commercially available from Ambiente model VQM60, vinyl content of 0.5%, And M/Q = 0.65), 15 parts of titanium dioxide, 3 parts of fumed silica, 3 parts of reflective glass beads, 5.66 parts of hydrogen terminated polydimethylmethylhydrogensiloxane (commercially available from Ambia) The company's model is XL10, with a hydrogen content of 0.75wt.%), 0.005 parts of ethynylcyclohexanol, 0.15 parts of glycidoxypropyltrimethoxysilane, stirred at 500rpm for 30min, and then passed through three rolls. Grinding machine grinding (grinding parameter is 30μm between the rolls) two times, to obtain a component B with a fineness of 22 microns;
(三)反光涂层的制备(3) Preparation of reflective coating
将组分A与组分B按1:1的重量比混合均匀,得粘度为8500CP的混合物;采用100目网版的丝网印刷机将混合均匀的有机硅组合物印刷在背板需要反光的部位,然后在120℃条件下烘烤15min,形成反光涂层。Mixing component A and component B in a weight ratio of 1:1 to obtain a mixture having a viscosity of 8500CP; printing a uniformly mixed silicone composition on a back sheet using a 100 mesh screen printing machine to be reflective The portion was then baked at 120 ° C for 15 min to form a reflective coating.
实施例6Example 6
(一)氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷的制备:同实施例1中氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷的制备方法。(I) Preparation of hydrogenated epoxy resin modified terminal hydroxyl polymethylvinylsiloxane: A method for preparing a hydrogenated epoxy resin modified terminal hydroxyl polymethylvinylsiloxane as in Example 1.
(二)有机硅组合物中组分A和组分B的混料(2) Mixing of component A and component B in the silicone composition
组分A的混合:将103份α,ω-二乙烯基聚二甲基硅氧烷(商购自安比亚公司型号为VS5000的产品,乙烯基的含量为0.16%、粘度(25℃)为5000CP)、5份前述氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、20份MQ硅树脂(商购自安比亚公司型号为VQM60 的产品,乙烯基含量为0.5%,且M/Q=0.65)、8份钛白粉(粒径为1μm)、2份气相二氧化硅(粒径为0.5μm)、10份反光玻璃微珠(粒径为2μm),0.16份卡尔斯特铂催化剂(商购自道康宁公司型号为SYC-off 4000催化剂的产品,铂金的质量分数为0.5%),在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为40μm)两遍,得到细度为25微米的组分A;Mixing of component A: 103 parts of α,ω-divinylpolydimethylsiloxane (commercially available from Amba Company model VS5000, vinyl content of 0.16%, viscosity (25 ° C) 5000CP), 5 parts of the above hydrogenated epoxy resin modified hydroxyl-terminated polymethylvinylsiloxane, 20 parts of MQ silicone resin (commercially available from Ambia company model VQM60 The product has a vinyl content of 0.5% and M/Q = 0.65), 8 parts of titanium dioxide (particle size 1 μm), 2 parts of fumed silica (particle size of 0.5 μm), and 10 parts of reflective glass beads ( Particle size 2μm), 0.16 parts of Karlsplatin catalyst (commercially available from Dow Corning Corporation model SYC-off 4000 catalyst, platinum mass fraction 0.5%), stirred at 500rpm for 30min, then three rolls Grinding machine grinding (grinding parameter is 40μm between the rolls) two times, to obtain a component A with a fineness of 25 microns;
组分B的混合:将97.07份α,ω-二乙烯基聚二甲基硅氧烷(商购自安比亚公司型号为VS5000的产品,乙烯基的含量为0.16%、粘度(25℃)为5000CP)、5份前述氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、20份MQ硅树脂(商购自安必亚公司型号为VQM60的产品,乙烯基含量为0.5%,且M/Q=0.65)、8份钛白粉(粒径为1μm)、2份气相二氧化硅(粒径为0.5μm)、6份反光玻璃微珠(粒径为2μm),5.66份的硅氢封端的聚二甲基甲基氢硅氧烷(商购自安比亚公司型号为XL10的产品,含氢量为0.75wt.%)、0.007份乙炔基环己醇,0.4份环氧丙氧丙基三甲氧基硅烷,在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为40μm)两遍,得到细度为25微米的组分B;Mixing of component B: 97.07 parts of α,ω-divinylpolydimethylsiloxane (commercially available from Amba Company model VS5000, vinyl content of 0.16%, viscosity (25 ° C) 5000CP), 5 parts of the aforementioned hydrogenated epoxy resin modified hydroxyl-terminated polymethylvinylsiloxane, 20 parts of MQ silicone resin (commercially available from Ambiente model VQM60, vinyl content of 0.5%, And M/Q = 0.65), 8 parts of titanium dioxide (particle size of 1 μm), 2 parts of fumed silica (particle size of 0.5 μm), 6 parts of reflective glass beads (particle size of 2 μm), 5.66 parts of silicon Hydrogen-terminated polydimethylmethylhydrogensiloxane (commercially available from Amba Company model XL10, hydrogen content 0.75 wt.%), 0.007 part ethynylcyclohexanol, 0.4 part epoxy propylene oxide Propyltrimethoxysilane, stirred at 500 rpm for 30 min, and then ground by a three-roll mill (grinding parameters of the inter-roll gap of 40 μm) two times to obtain a component B with a fineness of 25 microns;
(三)反光涂层的制备(3) Preparation of reflective coating
将组分A与组分B按1:1的重量比混合均匀,得粘度为6500CP的混合物;采用100目网版的丝网印刷机将混合均匀的有机硅组合物印刷在背板需要反光的部位,然后在150℃条件下烘烤8min,形成反光涂层。Mixing component A and component B in a weight ratio of 1:1 to obtain a mixture having a viscosity of 6500CP; printing a uniformly mixed silicone composition on a back sheet using a 100 mesh screen printing machine to be reflective The portion was then baked at 150 ° C for 8 min to form a reflective coating.
实施例7Example 7
(一)脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷的制备:参照实施例1中氢化环氧树脂改性的端羟基聚甲基乙烯基硅氧烷的制备方法,区别在于,采用脂环族环氧(商购自佳迪达公司,JE-8421型号的产品,环氧当量为135)代替氢化双酚A环氧树脂。(I) Preparation of alicyclic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane: preparation method of hydrogenated epoxy resin modified terminal hydroxyl polymethylvinylsiloxane according to Example 1 The difference is that an alicyclic epoxy (commercially available from JADADA, JE-8421 model, epoxy equivalent of 135) is used instead of hydrogenated bisphenol A epoxy resin.
(二)有机硅组合物中组分A和组分B的混料:同实施例1中有机硅组合物中组分A和组分B的混料方法,(2) a mixture of component A and component B in the silicone composition: a method of mixing component A and component B in the silicone composition of Example 1,
(三)反光涂层的制备:同实施例1中反光涂层的制备方法。(III) Preparation of reflective coating: The preparation method of the reflective coating in the same manner as in Example 1.
对比例1Comparative example 1
所采用的方法参照实施例1中的方法,区别在于,在组分A和B中均没有添加环氧改性端羟基聚甲基乙烯基硅氧烷。The method employed was as described in the method of Example 1, except that no epoxy-modified terminal hydroxypolymethylvinylsiloxane was added to both components A and B.
对比例2 Comparative example 2
所采用的方法参照实施例1中的方法,区别在于,在组分A和B中均没有反光玻璃微珠。The method employed was as described in the method of Example 1, except that no reflective glass microspheres were present in both components A and B.
对比例3(单组份缩合型硅胶制备的反光涂层)Comparative Example 3 (reflective coating prepared by one-component condensed silica gel)
(一)有机硅组合物的混料,将200重量份单组份缩合型白色硅胶(商购自天山公司1527W型单组份缩合型硅胶)与20份反光玻璃微珠(粒径为2μm)、,在500rpm的转速下真空状态下搅拌30min(1) A mixture of silicone compositions, 200 parts by weight of one-component condensed white silica gel (commercially available from Tianshan Company, 1527W type one-component condensed silica gel) and 20 parts of reflective glass beads (having a particle size of 2 μm) , stirring at a speed of 500 rpm for 30 min under vacuum
(二)反光涂层的制备(2) Preparation of reflective coating
将上述有机硅胶组合物采用挤出和刮涂的方式将该混合均匀的有机硅组合物涂在背板需要反光的部位,室温下放置48h,形成反光涂层。The above-mentioned organosilica composition was applied by extrusion and knife coating to the portion of the back sheet where reflection was required, and left at room temperature for 48 hours to form a reflective coating.
对比例4(现有双组份加成型硅胶制备的反光涂层)Comparative Example 4 (reflective coating prepared by existing two-component addition molding silica gel)
(一)有机硅组合物的混料,将200重量份双组份加成型硅胶(商购自彩虹胶公司TB0330型双组份加成型硅胶)与20份反光玻璃微珠(粒径为2μm)、0.15份环氧丙氧丙基三甲氧基硅烷,在500rpm的转速下搅拌30min,再经三辊研磨机研磨(研磨参数为辊间间隙为30微米)两遍,得到细度为25微米的有机硅组合物;(1) Mixing of silicone composition, 200 parts by weight of two-component addition molding silica gel (commercially available from Rainbow Glue Company TB0330 two-component addition molding silica gel) and 20 parts of reflective glass microbeads (particle size of 2 μm) 0.15 parts of glycidoxypropyltrimethoxysilane, stirred at 500 rpm for 30 min, and then ground by a three-roll mill (grinding parameters of 30 μm between rolls) to obtain a fineness of 25 μm. Silicone composition;
(二)反光涂层的制备(2) Preparation of reflective coating
将上述有机硅胶组合物采用100目网版的丝网印刷机将混合均匀的有机硅组合物印刷在背板需要反光的部位,150℃条件下烘烤30min,形成反光涂层。The above-mentioned organic silica gel composition was printed on a 100-mesh screen printing machine with a uniformly-mixed silicone composition on a portion of the back sheet where reflection was required, and baked at 150 ° C for 30 minutes to form a reflective coating.
对实施例1至7以及对比例1至4所制备的反光涂层进行如下测试The reflective coatings prepared in Examples 1 to 7 and Comparative Examples 1 to 4 were tested as follows.
(一)测试项目及测试方法(1) Test items and test methods
(1)附着力:根据实施例1至7以及对比例1至4中有机硅组合物及形成反光涂层的方法在玻璃表面(面积50mm*50mm)上形成相应的反光涂层,再按照GB/T 9286-1998进行测试;(1) Adhesion: According to the silicone compositions of Examples 1 to 7 and Comparative Examples 1 to 4 and the method of forming the reflective coating, a corresponding reflective coating was formed on the surface of the glass (area 50 mm * 50 mm), and then in accordance with GB. /T 9286-1998 for testing;
(2)双85(温度85℃、湿度85%的环境下)1000小时附着力:根据实施例1至7以及对比例1至4中所涉及的有机硅组合物及形成反光涂层的方法在玻璃表面(面积50mm*50mm)上形成相应反光涂层后,在温度85℃、湿度85%的环境下,放置1000小时,取出按照GB/T 9286-1998进行测试:(2) Double 85 (in an environment of a temperature of 85 ° C and a humidity of 85%) 1000 hours of adhesion: The silicone composition according to Examples 1 to 7 and Comparative Examples 1 to 4 and a method of forming a reflective coating are After forming a corresponding reflective coating on the glass surface (area 50mm*50mm), it is placed in an environment of temperature 85 ° C and humidity 85% for 1000 hours, and taken out according to GB/T 9286-1998:
(3)黄变指数 (3) Yellowing index
检测仪器:黄变仪;Testing equipment: yellowing instrument;
测试样品(至少三组)制作:根据实施例1至7以及对比例1至4中所涉及的有机硅组合物及形成反光涂层的方法在玻璃表面均匀涂覆0.15±0.05mm厚度的反光涂层;Test samples (at least three groups) were produced: according to the silicone compositions and the methods for forming the reflective coatings of Examples 1 to 7 and Comparative Examples 1 to 4, the glass surface was uniformly coated with a reflective coating of 0.15 ± 0.05 mm thickness. Floor;
测试要求:测试涂层的Δb值(即黄色指数值),同时对比双85(温度85℃、湿度85%的环境下)1000小时老化前后b值的差值,即双85 1000小时后的Δb;Test requirements: test the Δb value of the coating (ie, the yellow index value), and compare the difference of b values before and after 1000 hours of aging with double 85 (temperature 85 ° C, humidity 85% environment), that is, Δb after double 85 1000 hours ;
(4)反光率(4) Reflectivity
检测仪器:透光率/反光率测试仪;Testing equipment: light transmittance / reflectivity tester;
测试样品(至少三组)制作:根据实施例1至7以及对比例1至4中所涉及的有机硅组合物及形成反光涂层的方法在玻璃表面均匀涂覆0.15±0.05mm厚度的反光涂层;Test samples (at least three groups) were produced: according to the silicone compositions and the methods for forming the reflective coatings of Examples 1 to 7 and Comparative Examples 1 to 4, the glass surface was uniformly coated with a reflective coating of 0.15 ± 0.05 mm thickness. Floor;
测试要求:涂层反光率均匀,测试涂层反射光线强度与入射光线强度的比值。Test requirements: The coating has a uniform reflectance and the ratio of the reflected light intensity of the test coating to the intensity of the incident light.
(二)测试结果,如表1所示。(2) Test results, as shown in Table 1.
表1.Table 1.
Figure PCTCN2016077690-appb-000001
Figure PCTCN2016077690-appb-000001
由表2中数据可以看出,通过采用每一分子含有至少两个Si-Vi键的液体聚硅氧烷,环氧树脂改性端羟基聚甲基乙烯基硅氧烷,以及含有至少两个Si-Vi键的硅氧烷树脂作为基础聚组分,并采用含有至少两个Si-H键的聚有机硅氧烷的交联剂,能够获得粘结强度更适中 的硅胶组合物,进而能够在缩短固化时间的同时,提高由其所制备的反光涂层的附着力。同时其能够混合比例含量更高的反光物质,获得更高的反光率,进而提高包含由其制备的反光涂层的光伏组件的太阳光利用率。As can be seen from the data in Table 2, by using a liquid polysiloxane containing at least two Si-Vi bonds per molecule, the epoxy resin modified terminal hydroxyl polymethylvinylsiloxane, and containing at least two A Si-Vi bond silicone resin is used as a base poly component, and a cross-linking agent of a polyorganosiloxane containing at least two Si-H bonds is used to obtain a more suitable bond strength. The silica gel composition, in turn, can improve the adhesion of the retroreflective coating prepared therefrom while shortening the curing time. At the same time, it is capable of mixing a higher proportion of light-reflecting substances to obtain a higher light-reflecting rate, thereby improving the solar utilization efficiency of the photovoltaic module including the reflective coating prepared therefrom.
以上详细描述了本公开的优选实施方式,但是,本公开并不限于上述实施方式中的具体细节,在本公开的技术构思范围内,可以对本公开的技术方案进行多种简单变型,这些简单变型均属于本公开的保护范围。The preferred embodiments of the present disclosure have been described in detail above, but the present disclosure is not limited to the specific details in the above-described embodiments, and various simple modifications can be made to the technical solutions of the present disclosure within the scope of the technical idea of the present disclosure. All fall within the scope of protection of the present disclosure.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本公开对各种可能的组合方式不再另行说明。It should be further noted that the specific technical features described in the above specific embodiments may be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present disclosure will not be further described in various possible combinations.
此外,本公开的各种不同的实施方式之间也可以进行任意组合,只要其不违背本公开的思想,其同样应当视为本公开所公开的内容。 In addition, any combination of various embodiments of the present disclosure may be made as long as it does not deviate from the idea of the present disclosure, and should also be regarded as the disclosure of the present disclosure.

Claims (27)

  1. 一种有机硅组合物,其包括基础聚合组分、催化剂、交联剂和反光颗粒,其中所述基础聚合组分、所述催化剂和所述交联剂在使用前不同时混合,所述基础聚合组分包括:100重量份的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷、5-15重量份的氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10-20重量份的含有至少两个Si-Vi键的硅氧烷树脂,所述交联剂为含有至少两个Si-H键的聚有机硅氧烷。A silicone composition comprising a base polymerization component, a catalyst, a crosslinking agent, and a reflective particle, wherein the base polymerization component, the catalyst, and the crosslinking agent are mixed at different times before use, the basis The polymerization component comprises: 100 parts by weight of polymethylsiloxane containing at least two Si-Vi bonds per molecule, 5-15 parts by weight of hydrogenated epoxy resin or alicyclic epoxy resin modified terminal hydroxyl group Polymethylvinylsiloxane, 10-20 parts by weight of a silicone resin containing at least two Si-Vi bonds, which are polyorganosiloxanes containing at least two Si-H bonds.
  2. 根据权利要求1所述的有机硅组合物,包括:组分A和组分B,其中The silicone composition according to claim 1, comprising: component A and component B, wherein
    所述组分A至少含有部分所述基础聚合组分和所述催化剂,The component A contains at least a part of the base polymerization component and the catalyst,
    所述组分B至少含有剩余部分的所述基础聚合组分和所述交联剂。The component B contains at least the remainder of the base polymerization component and the crosslinking agent.
  3. 根据权利要求1或2所述的有机硅组合物,其中The silicone composition according to claim 1 or 2, wherein
    所述组分A包括:The component A comprises:
    所述每分子中含有至少两个Si-Vi键的聚甲基硅氧烷,45-55重量份;The polymethylsiloxane containing at least two Si-Vi bonds per molecule, 45-55 parts by weight;
    所述氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷,2.5-7.5重量份;The hydrogenated epoxy resin or cycloaliphatic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane, 2.5-7.5 parts by weight;
    所述含有至少两个Si-Vi键的硅氧烷树脂,5-10重量份;The silicone resin containing at least two Si-Vi bonds, 5-10 parts by weight;
    所述催化剂,0.015-0.075重量份;The catalyst, 0.015-0.075 parts by weight;
    所述反光颗粒,1.5-5重量份,The reflective particles, 1.5-5 parts by weight,
    所述组分B包括:The component B comprises:
    所述每分子中含有至少两个Si-Vi键的聚甲基硅氧烷,45-55重量份;The polymethylsiloxane containing at least two Si-Vi bonds per molecule, 45-55 parts by weight;
    所述氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷,2.5-7.5重量份;The hydrogenated epoxy resin or cycloaliphatic epoxy resin modified terminal hydroxyl polymethylvinylsiloxane, 2.5-7.5 parts by weight;
    所述含有至少两个Si-Vi键的硅氧烷树脂,5-10重量份;The silicone resin containing at least two Si-Vi bonds, 5-10 parts by weight;
    所述含有至少两个Si-H键的聚有机硅氧烷的交联剂,0.75-10重量份;a crosslinking agent of the polyorganosiloxane containing at least two Si—H bonds, 0.75-10 parts by weight;
    所述反光颗粒,1.5-5重量份。 The reflective particles are 1.5 to 5 parts by weight.
  4. 根据权利要求1至3中任意一项所述的有机硅组合物,其中所述每分子中含有至少两个Si-Vi键的聚甲基硅氧烷中乙烯基的含量为0.02-0.8wt.%,粘度为200-50万CP。The silicone composition according to any one of claims 1 to 3, wherein the content of the vinyl group in the polymethylsiloxane containing at least two Si-Vi bonds per molecule is 0.02-0.8 wt. %, viscosity is 200-50 million CP.
  5. 根据权利要求1至4中任意一项所述的有机硅组合物,其中所述氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷是由氢化环氧树脂或脂环族环氧树脂与羟基封端的甲基乙烯基聚硅氧烷,按重量比1:0.5-2.5聚合反应形成的改性产物。The silicone composition according to any one of claims 1 to 4, wherein the hydrogenated epoxy resin or the cycloaliphatic epoxy resin-modified terminal hydroxyl polymethylvinylsiloxane is hydrogenated epoxy A modified product formed by polymerization of a resin or an alicyclic epoxy resin and a hydroxy-terminated methylvinylpolysiloxane in a weight ratio of 1:0.5-2.5.
  6. 根据权利要求1至5中任意一项所述的有机硅组合物,其中所述环氧树脂的环氧当量为130-250。The silicone composition according to any one of claims 1 to 5, wherein the epoxy resin has an epoxy equivalent of from 130 to 250.
  7. 根据权利要求1至6中任意一项所述的有机硅组合物,其中所述含有至少两个Si-Vi键的硅氧烷树脂中乙烯基的含量为0.5-1.5wt.%。The silicone composition according to any one of claims 1 to 6, wherein the silicone resin containing at least two Si-Vi bonds has a vinyl group content of from 0.5 to 1.5% by weight.
  8. 根据权利要求7所述的有机硅组合物,其中所述含有至少两个Si-Vi键的硅氧烷树脂中包括SiO4/2与R1SiO3/2、R2SiO2/2和R3SiO1/2中的一种或多种,其中R1、R2、R3可以相同或者不同,为Me或Vi。The silicone composition according to claim 7, wherein said siloxane resin containing at least two Si-Vi bonds includes SiO 4/2 and R 1 SiO 3/2 , R 2 SiO 2/2 and R 3 SiO 1/2, one or more, wherein R 1, R 2, R 3 may be the same or different, is Me or Vi.
  9. 根据权利要求1至8中任意一项所述的有机硅组合物,其中所述含有至少两个Si-H键的聚有机硅氧烷中含氢量为0.1-1wt.%。The silicone composition according to any one of claims 1 to 8, wherein the polyorganosiloxane containing at least two Si-H bonds has a hydrogen content of from 0.1 to 1% by weight.
  10. 根据权利要求1至9中任意一项所述的有机硅组合物,其中所述催化剂为铂金催化剂。The silicone composition according to any one of claims 1 to 9, wherein the catalyst is a platinum catalyst.
  11. 根据权利要求10所述的有机硅组合物,其中所述铂金催化剂为铂-乙烯基硅氧烷配合物,其中铂金含量为500-5000ppm。The silicone composition according to claim 10, wherein the platinum catalyst is a platinum-vinylsiloxane complex in which the platinum content is from 500 to 5000 ppm.
  12. 根据权利要求1至11中任意一项所述的有机硅组合物,其中所述反光颗粒为粒径0.5-3μm的反光玻璃微珠。The silicone composition according to any one of claims 1 to 11, wherein the light-reflecting particles are reflective glass microspheres having a particle diameter of 0.5 to 3 μm.
  13. 根据权利要求1至12中任意一项所述的有机硅组合物,其中所述有机硅组合物 中,基于100重量份的所述每分子中含有至少两个Si-Vi键的聚甲基硅氧烷,还包括0.002-0.005重量份的抑制剂。The silicone composition according to any one of claims 1 to 12, wherein the silicone composition The present invention further comprises 0.002 to 0.005 parts by weight of an inhibitor based on 100 parts by weight of the polymethylsiloxane having at least two Si-Vi bonds per molecule.
  14. 根据权利要求13所述的有机硅组合物,其中所述有机硅组合物包括组分A和组分B时,所述抑制剂混合在所述组分B中。The silicone composition according to claim 13, wherein when the silicone composition comprises component A and component B, the inhibitor is mixed in the component B.
  15. 根据权利要求13或14所述的有机硅组合物,其中所述抑制剂选自2-甲基-3-丁炔-2-醇、2-苯基-3-丁炔-2-醇、3,5-二甲基-1-己炔-3-醇、1-己炔-1-环己醇、3-乙基-3-丁烯-1-炔、1,3-二乙烯基四甲基二硅氧烷、1,3,5,7-四乙烯基四甲基环四硅氧烷、1,3-二乙烯基四甲基二硅氧烷、甲基三(3-甲基-1-丁炔-3-氧基)硅烷、四甲基亚乙基二胺、苯并三唑、三苯基膦、马来酸衍生物中的一种或多种。The silicone composition according to claim 13 or 14, wherein the inhibitor is selected from the group consisting of 2-methyl-3-butyn-2-ol, 2-phenyl-3-butyn-2-ol, 3 , 5-dimethyl-1-hexyn-3-ol, 1-hexyne-1-cyclohexanol, 3-ethyl-3-butene-1-yne, 1,3-divinyltetramethyl Disiloxane, 1,3,5,7-tetravinyltetramethylcyclotetrasiloxane, 1,3-divinyltetramethyldisiloxane, methyltris(3-methyl- One or more of 1-butyn-3-oxy)silane, tetramethylethylenediamine, benzotriazole, triphenylphosphine, and maleic acid derivatives.
  16. 根据权利要求1至15中任意一项所述的有机硅组合物,其中所述有机硅组合物中,基于100重量份的所述每分子中含有至少两个Si-Vi键的聚甲基硅氧烷,还包括0.05-0.3重量份的增粘剂。The silicone composition according to any one of claims 1 to 15, wherein the silicone composition is based on 100 parts by weight of the polymethyl silicon having at least two Si-Vi bonds per molecule. The oxane further comprises 0.05 to 0.3 parts by weight of a tackifier.
  17. 根据权利要求16所述的有机硅组合物,其中所述有机硅组合物包括组分A和组分B时,所述增粘剂混合在所述组分B中。The silicone composition according to claim 16, wherein when the silicone composition comprises component A and component B, the tackifier is mixed in the component B.
  18. 根据权利要求16或17所述的有机硅组合物,其中所述增粘剂选自乙烯基三乙氧基硅烷、丙烯酰基丙基三甲氧基硅烷、烷基丙烯酰基丙基三甲氧基硅烷、烯丙基三乙氧基硅烷、环氧丙氧丙基三甲氧基硅烷、烯丙基缩水甘油基醚、含Si-H键硅氧烷与烯丙基缩水甘油醚或甲基丙烯酰氧丙基三甲氧基硅烷的加成反应物、三甲氧基硅烷与烯丙基三甲氧基硅烷的共水解缩聚物中的一种或多种。The silicone composition according to claim 16 or 17, wherein the tackifier is selected from the group consisting of vinyltriethoxysilane, acryloylpropyltrimethoxysilane, alkylacryloylpropyltrimethoxysilane, Allyl triethoxysilane, glycidoxypropyltrimethoxysilane, allyl glycidyl ether, Si-H containing siloxane with allyl glycidyl ether or methacryloxypropyl One or more of an addition reactant of a trimethoxysilane, a cohydrolyzed polycondensate of a trimethoxysilane and allyltrimethoxysilane.
  19. 根据权利要求1至18中任意一项所述的有机硅组合物,其中所述有机硅组合物中,基于100重量份的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷,还包括5-20重量份的力学功能填料。The silicone composition according to any one of claims 1 to 18, wherein the silicone composition is based on 100 parts by weight of a polymethylsiloxane containing at least two Si-Vi bonds per molecule It also includes 5-20 parts by weight of mechanically functional filler.
  20. 根据权利要求19所述的有机硅组合物,其中所述有机硅组合物包括组分A和组分 B时,所述组分A中含有6-10重量份的所述力学功能填料,所述组分B中含有6-10重量份的力学功能填料。The silicone composition according to claim 19, wherein said silicone composition comprises component A and components In the case of B, the component A contains 6 to 10 parts by weight of the mechanically functional filler, and the component B contains 6 to 10 parts by weight of a mechanically functional filler.
  21. 根据权利要求19或20所述的有机硅组合物,其中所述力学功能填料为经疏水处理的填料颗粒。The silicone composition according to claim 19 or 20, wherein the mechanically functional filler is a hydrophobically treated filler particle.
  22. 根据权利要求21所述的有机硅组合物,其中所述填料颗粒为活性碳酸钙、硅微粉、硅藻土和二氧化钛中的一种或多种。The silicone composition according to claim 21, wherein the filler particles are one or more of active calcium carbonate, silicon fine powder, diatomaceous earth and titanium dioxide.
  23. 一种反光涂层,由权利要求1至22中任一项所述的有机硅组合物混合后固化反应形成。A reflective coating formed by mixing and curing a silicone composition according to any one of claims 1 to 22.
  24. 一种制备权利要求23所述的反光涂层的方法,包括以下步骤:A method of preparing the retroreflective coating of claim 23 comprising the steps of:
    在第一搅拌条件下,将部分基础聚合组分、部分反光颗粒、可选的力学功能填料及催化剂混合,得到混合组分A;Under a first stirring condition, a part of the base polymerization component, a part of the reflective particles, an optional mechanical functional filler and a catalyst are mixed to obtain a mixed component A;
    在第二搅拌条件下,将剩余的基础聚合组分、剩余的反光颗粒、可选的力学功能填料、交联剂、可选的抑制剂、可选的增粘剂混合,得到混合组分B;Mixing the remaining base polymerization component, the remaining reflective particles, the optional mechanical functional filler, the crosslinking agent, the optional inhibitor, and the optional tackifier under a second agitation condition to obtain a mixed component B ;
    将所述混合组分A和所述混合组分B搅拌混合,得到粘度为6000-10000CP的预备料;将所述预备料覆盖在基板上,在固化条件下进行固化,形成所述反光涂层,Mixing the mixed component A and the mixed component B to obtain a preparation having a viscosity of 6000-10000CP; covering the preparation on a substrate and curing under curing conditions to form the reflective coating ,
    所述基础聚合组分包括:100重量份的每分子中含有至少两个Si-Vi键的聚甲基硅氧烷、5-15重量份的氢化环氧树脂或脂环族环氧树脂改性的端羟基聚甲基乙烯基硅氧烷、10-20重量份的含有至少两个Si-Vi键的硅氧烷树脂,所述交联剂为含有至少两个Si-H键的聚有机硅氧烷。The base polymerization component comprises: 100 parts by weight of polymethylsiloxane containing at least two Si-Vi bonds per molecule, 5-15 parts by weight of hydrogenated epoxy resin or alicyclic epoxy resin modification Hydroxyl-terminated polymethylvinylsiloxane, 10-20 parts by weight of a silicone resin containing at least two Si-Vi bonds, the cross-linking agent being a polyorganosilicon containing at least two Si-H bonds Oxytomane.
  25. 根据权利要求24所述的方法,其中The method of claim 24, wherein
    所述第一搅拌条件和所述第二搅拌条件分别为2000-7000rpm高速搅拌20-40min;The first stirring condition and the second stirring condition are respectively high speed stirring of 2000-7000 rpm for 20-40 min;
    所述固化条件为120-150℃条件下烘烤5-15min。The curing conditions are baked at 120-150 ° C for 5-15 min.
  26. 根据权利要求24或25所述的方法,其中将所述混合组分A和所述混合组分B进行搅拌混合的步骤前,还包括分别对所述混合组分A和所述混合组分B进行研磨的步骤; The method according to claim 24 or 25, wherein before the step of stirring and mixing the mixed component A and the mixed component B, the method further comprises separately mixing the component A and the mixing component B a step of grinding;
    所述研磨条件为:在辊间的间隙为20-35μm的三辊研磨机中研磨2-3遍,得到细度为20-35μm的混合组分。The polishing conditions were as follows: grinding was carried out 2-3 times in a three-roll mill having a gap between rolls of 20 to 35 μm to obtain a mixed component having a fineness of 20 to 35 μm.
  27. 一种光伏组件,包括背板和覆盖在所述背板上的反光涂层,其中所述反光涂层为权利要求23所述的反光涂层。 A photovoltaic module comprising a backsheet and a reflective coating overlying the backsheet, wherein the reflective coating is the reflective coating of claim 23.
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