WO2016205484A2 - Planar electroluminescent devices and uses thereof - Google Patents

Planar electroluminescent devices and uses thereof Download PDF

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Publication number
WO2016205484A2
WO2016205484A2 PCT/US2016/037825 US2016037825W WO2016205484A2 WO 2016205484 A2 WO2016205484 A2 WO 2016205484A2 US 2016037825 W US2016037825 W US 2016037825W WO 2016205484 A2 WO2016205484 A2 WO 2016205484A2
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WO
WIPO (PCT)
Prior art keywords
layer
light emitting
conductive
combinations
emitting layer
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PCT/US2016/037825
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French (fr)
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WO2016205484A3 (en
Inventor
Hong Meng
Xiuru XU
Dan Hu
Lijia YAN
Wei Huang
Original Assignee
Peking University Shenzhen Graduate School
Licorne Optoelectronic Tech, Llc
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Application filed by Peking University Shenzhen Graduate School, Licorne Optoelectronic Tech, Llc filed Critical Peking University Shenzhen Graduate School
Publication of WO2016205484A2 publication Critical patent/WO2016205484A2/en
Publication of WO2016205484A3 publication Critical patent/WO2016205484A3/en
Priority to US15/682,509 priority Critical patent/US10673009B2/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/12Light sources with substantially two-dimensional radiating surfaces
    • H05B33/26Light sources with substantially two-dimensional radiating surfaces characterised by the composition or arrangement of the conductive material used as an electrode
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/12Light sources with substantially two-dimensional radiating surfaces
    • H05B33/14Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of the electroluminescent material, or by the simultaneous addition of the electroluminescent material in or onto the light source
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/12Light sources with substantially two-dimensional radiating surfaces
    • H05B33/22Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of auxiliary dielectric or reflective layers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/30Organic light-emitting transistors

Definitions

  • This application is related generally to the area of electroluminescence.
  • electroluminescent devices and uses thereof.
  • Electroluminescence The electric field-induced luminescence is also known as Electroluminescence (EL).
  • EL Electroluminescence
  • a French scientist G Destriau discovered this phenomenon for the first time, so it is an 80 years old technology. Destriau found that a powdered fluorescent material when immersed in liquid dielectric material can generate continuous bright light under the application of alternating electric field. But in the following 10 years, this phenomenon did not attract much attention. Its significance was doubted and it was hard to realize its potential applications.
  • these EL devices having vertical structure with top and bottom electrodes present serious problems like: (1) Such structure can only be used for display lighting and cannot meet more diverse needs and uses; (2) Since both top and bottom electrodes are required, the production process is more complex and production cost is higher; (3) This structure requires one transparent electrode. If the bottom electrode is transparent, it also requires a transparent substrate, thereby restricting the choice of substrate material.
  • the present invention provides electroluminescent devices with a novel planar structure.
  • the electroluminescent devices can be configured in one of three basic structures.
  • the device comprises a substrate layer, an electrode layer, an insulating layer, and a light emitting layer from bottom to top (see Figure 1).
  • the device comprises a substrate layer, an electrode layer, a light emitting layer, and an insulating layer from bottom to top (see Figure 2).
  • the device comprises a substrate layer, an electrode layer, and a combined light emitting & insulating layer from bottom to top (see Figure 3). That is to say, light emitting layer and insulating layer can be combined in one layer.
  • a protecting layer 1 can be added in between the insulating layer and light emitting layer (see Figure 4-5).
  • a protecting layer 2 can be added beneath the combined light emitting & insulating layer (see Figure 6).
  • devices configured in any one of the above three basic structures may further comprise a modulating layer as the uppermost layer (see Figure 7-9).
  • the devices having such modulating layer may further comprise a protecting layer 3 placed beneath the modulating layer (see Figure 10-12).
  • an encapsulation layer may also be placed on top of such modulating layer and protecting layer 3 (see Figure 13-15).
  • the electrode layer includes a plurality of electrodes, such as electrode A and electrode B, that are arranged on a printed board surface. There is no contact between the adjacent electrode A and electrode B. According to the above description, one can readily construct devices with up to 192 different kinds of arrangements with or without an additional protecting layer 1 or 2 or 3, with or without an additional modulating layer, and/or with or without an additional encapsulation layer.
  • the substrate layer can be any non-conductive solid material, for example plastic, cloth, stone, cement, ceramics, glass, leather, polymer resin sheet, wood, or metal material protected by insulator such as plastic, glass, or ceramic.
  • the substrate layer can be configured to have a variety of shapes and sizes.
  • the substrate can be made from at least one of glass plate, plastic plate, a ceramic sheet, cloth, wood, or a metal plate. Any materials which can play a supporting role can be used as the substrate, for example, any materials that have smooth surface can be used as the substrate.
  • any materials that have smooth surface can be used as the substrate.
  • One of ordinary skill in the art would readily choose a suitable material as the substrate after taking different conditions into consideration.
  • the substrate is to support the electrode layer, insulating layer, light emitting layer and/or the modulating layer.
  • a variety of generally known support materials can be used as the substrate. Examples of various support materials will be discussed in more detail below.
  • the electrode layer, insulating layer and light-emitting layer can be printed on the substrate by a number of conventional film fabrication methods, such as screen printing, ink-jet printing, roll to roll printing, spin coating, dip coating, cast coating, blade coating, gravure coating, electrochemical polymerization, laser induced method, langmuir-blodgett method, plasma enhanced, electrospinning, physical vapor deposition, chemical vapor deposition including atomic layer deposition (ALD), etc.
  • ALD atomic layer deposition
  • the electrodes A and B are printed on the substrate layer at intervals with no contact between adjacent electrodes.
  • the electrodes can be printed in a combed, interdigitated, or concentric circular configuration.
  • the width of a gap between electrode A and B can be 0.01 nm-1 m. In another embodiment, the gap is between 0.1 mm-3.0 mm.
  • the present invention offers improvement of the electrode layers, i.e. two electrodes are simultaneously printed on the same surface of the substrate.
  • other layers such as the light emitting layer, insulating layer, etc.
  • either the light-emitting layer or the insulating layer can be the uppermost layer.
  • one of ordinary skill in the art would readily add some other layer(s) onto the EL device of the present invention.
  • the light-emitting layer may be made of a conventional organic or inorganic light emitting material. Some examples of suitable materials for the light-emitting layer and the insulating layer will be discussed in more detail below.
  • the thickness of the light emitting layer is 0.01 nm-10 cm.
  • electrode A and/or B are made of conductive materials such as conductive metals, conductive carbons and polymers, conductive oxides, ionic -polymer components, flexible or stretchable conductive elastomers, or combinations thereof.
  • conductive metals include, but are not limited to, silver, aluminum, gold, copper, platinum, Fe, alloys of Mg-Al alloy, Cu-Ag alloy, Al-Cu alloy, Fe-Cu-Ag alloy, or combinations thereof.
  • Conductive carbons and polymers can be carbon black, carbon nanotube, graphene, graphite, PEDOT, polypyrrole, PANi, or combinations thereof.
  • Examples of conductive oxides include, but are not limited to, indium-tin oxide, F-doped tin oxide, znic-tin oxide, and combinations thereof.
  • Ionic-polymer components can be one or more ionic salts and one or more polymers.
  • Examples of ionic salt include, but are not limited to, LiF, NaF, LiCl, NaCl, L1CIO4, NaC10 4 , lithium trifluoromethanesulfonate, bis(trifluoromethane sulfonimide), and combinations thereof.
  • the polymer can be polydimethylsiloxane, styrene-butadiene rubber, cis-polybutadiene rubber, polyisoprene rubber, ethylene propylene rubber, isobutylene isoprene rubber, chloroprene rubber, nitrile butadiene rubber, polyarylamide hydrogel, polyvinyl alcohol, natural hydrogel, and combinations thereof.
  • Flexible or stretchable conductive elastomers can be one or more conductive materials, one or more ionic salts, and one or more elastomers, for example silver nanowires//PDMS, graphene/polyarylamide hydrogel, and combinations thereof.
  • electrodes A and B may be made of the same or different materials. What should be noted is that electrode A and electrode B should be connected to different polarities of a power source.
  • the insulating layer is fabricated from material with high dielectric constant.
  • the insulating layer can be made from at least one of barium titanate, titanium oxide, tantalum oxide, silicon dioxide, silicon oxynitride, silicon nitride, sialon, yttrium oxide and aluminum oxide, hafnium oxide, polymer dielectric and composites, or combinations thereof.
  • the insulating layer can be made fabricated from the following material: sialons are ceramics based on the elements silicon (Si), aluminium (Al), oxygen (O) and nitrogen (N). They are solid solution of silicon nitride (S13 4) and exist in three basic forms. Each form is iso-structural with one of the two common forms of silicon nitride, beta and alpha and with silicon oxynitride.
  • the light emitting layer comprises crystal particles, wires, belts, fibers, quantum dots, or combinations thereof.
  • the quantum dots in the light emitting layer may be bare, alloys, or core-shell structure, and combinations thereof.
  • the light emitting layer may be undoped or doped, the doping materials can be one or more of manganese, copper, carbon nanotubes, silver, gold, aluminum, lead ions or rare earth ions, or combinations thereof.
  • rare earth ions include, but are not limited to, europium, cerium, erbium, samarium, neodymium, and combinations thereof.
  • the present invention provides a light-emitting writing board comprising the EL devices of the present invention.
  • a writing fluid when the EL devices of the present invention is configured as a writing board, a writing fluid must cover the electrodes A and B in order to emit light. Therefore, it is understood that brightness of the emitted light is determined to a certain extent by the spacing between the electrodes A and B. Results from application experiments show that the luminance is reduced when the separation between electrodes A and B increases. Hence, it is understood that for some uses where less luminance is required, the spacing between electrodes A and B could be larger.
  • the planar electroluminescent device of the present invention configured as a writing board can emit light when polar solvent or polar liquid component is placed directly above the light-emitting layer. For example, light is emitted when water is placed above the light-emitting layer; when the water is evaporated, no light is emitted. Therefore, a light- emitting writing board can be easily fabricated.
  • polar solvent or polar liquid component For example, light is emitted when water is placed above the light-emitting layer; when the water is evaporated, no light is emitted. Therefore, a light- emitting writing board can be easily fabricated.
  • ethanol, acetic acid, etc. can also be used as writing liquid on the writing board to emit light.
  • conductive solution such as sodium chloride solution can also be used as writing liquid.
  • the present invention provides a lighting display device comprising the electroluminescent devices discussed herein.
  • the surface of such lighting device is coated with a modulating layer, which is fabricated from conductive material or polar liquid.
  • planar electroluminescent device of the present invention not only can be used as a writing board when polar or conductive solution is written above it, it can also be used as a lighting device if the device is coated with a modulating layer that would enable long-term luminance.
  • the modulating layer can be made from conductive material, or a polar solution. It is understood that conductive materials and polar solution can make the electroluminescent device give out light. Hence, fabricating a conductive layer above the electroluminescent device surface by conventional coating method or other film-forming methods would render the device as a lighting device. Polar solution also can make the electroluminescent device give out light. But if a solution is used, the solution needs to be transparent and be encapsulated.
  • the thickness of the modulating layer is 0.01 nm-10 cm, or from ⁇ to 100 ⁇ .
  • the modulating polarization layer would include fluorescent or phosphorescent material. It should be noted that addition of fluorescent or phosphorescent material is intended to improve the luminance and change the light color. In other words, after adding a modulating layer, the device can emit light; if one add some different fluorescence or phosphorescent materials in the modulating polarization layer, the device can emit light with different colors.
  • planar electroluminescent device can be used as a lighting device or a writing board.
  • Different conductive or polar material would have different conductive or polar performances, resulting in different luminescent intensity.
  • Conventional conductive material such as metal, conductive oxide material, conductive graphite, carbon nanotubes, graphene, conducting polymers and so on, can be used in this application. Representative examples include, but are not limited to, Al, Ag, Au, Cu, Mg-Al alloy, Cu-Ag alloy, Al-Cu alloy, Fe, Fe-Cu alloy, PEDOT, ITO, etc.
  • the present invention provides an improved electroluminescent device comprising an electrode layer containing two or more electrodes that are printed on the same plane of a substrate. Insulating layer and light emitting layer can be added onto the electrode layer.
  • the electroluminescent device could be configured into planar device that would emit light when polar solvent or conductive solution or polar liquid component, which is used as writing liquid, is put on its surface.
  • the planar electroluminescent device can be coated with a conductive material to allow long-term light emission.
  • Figure 1 shows a section view of one embodiment of the electroluminescent device.
  • Figure 2 shows a section view of one embodiment of the electroluminescent device.
  • Figure 3 shows a section view of one embodiment of the electroluminescent device.
  • Figure 4 shows a section view of one embodiment of the electroluminescent device as shown in Figure 1 including protecting layer 1.
  • Figure 5 shows a section view of one embodiment of the electroluminescent device as shown in Figure 2 including protecting layer 1.
  • Figure 6 shows a section view of one embodiment of the electroluminescent device as shown in Figure 3 including protecting layer 2.
  • Figure 7 shows a section view of one embodiment of the electroluminescent device as shown in Figure 1 including a modulating layer.
  • Figure 8 shows a section view of one embodiment of the electroluminescent device as shown in Figure 2 including a modulating layer.
  • Figure 9 shows a section view of one embodiment of the electroluminescent device as shown in Figure 3 including a modulating layer.
  • Figure 10 shows a section view of one embodiment of the electroluminescent device as shown in Figure 1 including a protecting layer and a modulating layer.
  • Figure 11 shows a section view of one embodiment of the electroluminescent device as shown in Figure 2 including a protecting layer and a modulating layer.
  • Figure 12 shows a section view of one embodiment of the electroluminescent device as shown in Figure 3 including a protecting layer and a modulating layer.
  • Figure 13 shows a section view of one embodiment of the electroluminescent device as shown in Figure 1 including a protecting layer, a modulating layer and an encapsulation layer.
  • Figure 14 shows a section view of one embodiment of the electroluminescent device as shown in Figure 2 including a protecting layer, a modulating layer and an encapsulation layer.
  • Figure 15 shows a section view of one embodiment of the electroluminescent device as shown in Figure 3 including a protecting layer, a modulating layer and an encapsulation layer.
  • Figure 16 shows a schematic diagram of light emitting principle of the present invention.
  • Figure 17 shows the effects of voltage on the luminance of the electroluminescent device of the present invention.
  • Figure 18 shows the effects of frequency on the luminance of the electroluminescent device of the present invention.
  • Figure 19 shows the effects of spacing between adjacent electrodes on the luminance of the electroluminescent device of the present invention.
  • Figure 20 shows the effects of conductivity of writing liquid on the luminance of the electroluminescent device of the present invention.
  • Figure 21 shows the effects of viscosity of writing liquid on the luminance of the electroluminescent device of the present invention.
  • Figure 22 shows the effects of polarity of writing liquid on the luminance of the electroluminescent device of the present invention.
  • Figure 23 shows the effects of polarity of writing liquid on the luminance of the electroluminescent device of the present invention.
  • Figure 24 shows the differences in luminance between the planar electroluminescent device of the present invention and traditional electroluminescent device with vertical structure.
  • Figure 25 shows the differences in efficiency between the planar electroluminescent device of the present invention and traditional electroluminescent device with vertical structure.
  • the present invention provides electroluminescent devices with a novel planar structure.
  • the devices comprise two or more electrodes, such as electrode A and electrode B, which are printed on the same plane of a substrate. Electrode A and electrode B can be spaced on the surface of the substrate in a variety of ways. For example, the electrodes can be arranged in parallel, or be arranged in a number of patterns, as long as electrode A and B are spaced and there is no contact between adjacent electrodes. When in use, electrode A and B are connected to the positive and negative poles of a power source in order to emit light.
  • the electroluminescent device can be configured as a writing board, wherein the board will emit light when a polar solvent or mixed polar solution or conductive solution is applied onto the surface of the board as writing liquid.
  • polar solvent such as water, ethanol, ethylene glycol, polyethylene glycols, acetic acid etc can also be used.
  • mixed solvent solution can be used, for example petroleum ether: ethyl acetate at 3: 1 ratio.
  • the writing board will continue to emit light after the water is evaporated as long as conductive ions still exist on the surface of the board.
  • an ordinary fluorescent highlighter to write on the writing board. The operating principle is that the polar solvent or conductive ion in the highlighter would excite the board to give out light, which in turn would excite the fluorescent material from the highlighter to produce color. In this way, one may write on the board in different color.
  • the light-emitting mechanism of an EL device can be explained by a model of impact ionization.
  • the energy band of a light-emitting layer is tilted under the influence of an electric field.
  • the electrons cannot tunnel into the light emitting layer due to the presence of the insulating layer.
  • the critical threshold voltage the strong electric field would enable the electrons at the interface to tunnel into the insulating layer.
  • the electric field of the light emitting layer have to reach 10 6 ⁇ 10 7 V/m to meet the critical condition for electron tunneling.
  • Electrons tunneled into the host lattice are accelerated by the electric field to collide with the luminescent centers of the light emitting layer, thereby becoming ionized.
  • the luminescence centers are, for example, elements such as Cu, CI, Mn etc that present in doped ZnS. Electrons and holes (particles deficient in electrons) move in opposite direction under the electric field, and there is no chance for them to recombine. When the applied voltage is reversed, they move toward each other and recombine. That is to say, when CuxS-ZnS heteroj unction is under a positive bias, the trapped electrons are released and accelerated under the external electric field, resulting in impact ionization.
  • the generated electrons continue to move to the positive terminal, whereas the holes are captured by the luminescence centers.
  • CuxS-ZnS heteroj unction is under a negative bias, electrons can tunnel into the conduction band of ZnS and recombine with the captured holes to emit light.
  • the planar EL device of the present invention When the electroluminescent (EL) device of the present invention is configured into a planar writing board, the planar EL device needs polar or conductive solutions to emit light. This is because the polar solution changes the capacitance of the whole device, and the conductive solution can change the resistance of the whole device. These changes cause the electric field of the light emitting layer reaches the critical electric field for luminescence and light emission. Stronger light is emitted after a polar solvent or conductive solution is written on the writing board, or coating the device with a conductive layer. This is because the polar solvent is equivalent to capacitance that would increase the electric field of the light-emitting layer, thereby increasing electrons tunneling and the chances of colliding with the luminescent centers. As for conductive solvents or solids, they would form connected structure with the light emitting layer to reduce the resistance, increase the field intensity, thereby enhancing light emission.
  • the planar electroluminescent device of the present invention can be written upon directly by some writing liquid to emit light.
  • the device can be configured as a lighting device.
  • the manufacturing process is very simple; since the electrode A and electrode B are printed on the same surface of a substrate, it does not require printing two vertically stacked electrode layers.
  • the present invention does not require special transparent electrodes, and the substrate can be chosen from a wide range of materials.
  • the present invention provides a planar electroluminescent device comprising a substrate layer, an electrode layer, an insulating layer and a light emitting layer, with or without a modulating layer, wherein the electrode layer comprises a plurality of electrodes that are arranged on the same level over the substrate layer, and there is space between adjacent electrodes so that there is no contact between adjacent electrodes, wherein the electrode layer is covered by the insulating layer, which in turn is covered by the light emitting layer, or the electrode layer is covered by the light emitting layer, which in turn is covered by the insulating layer.
  • the space between adjacent electrodes is 0.01 nm to 1 m wide. In another embodiment, the space between adjacent electrodes is 0.1 mm to 3 mm wide. In one embodiment, the electrodes are made from silver, aluminum, gold or copper. In one embodiment, adjacent electrodes are made from the same or different material.
  • the substrate is made from glass, plastic, ceramic, cloth, wood, or metal.
  • the light emitting layer is 0.01 nm-10 cm thick, or from 10 ⁇ to 30 ⁇ .
  • the light emitting layer comprises at least one of zinc sulfide, zinc selenide, cadmium sulfide, cadmium selenide, zinc oxide, calcium sulfide and strontium sulfide.
  • the light emitting layer further comprises at least one of manganese, copper, carbon nanotubes, silver, gold, aluminum, lead ions or rare earth ions.
  • the rare earth ions comprise at least one of europium, cerium, erbium, samarium and neodymium.
  • the insulating layer comprises material with high dielectric constant. In one embodiment, the insulating layer comprises at least one of barium titanate, titanium oxide, tantalum oxide, silicon dioxide, silicon oxynitride, silicon nitride, sialon, yttrium oxide, and aluminum oxide.
  • the present invention provides a light emitting writing board comprising any one of the electroluminescent devices described herein, wherein light is emitted when a writing fluid is placed on the surface of the writing board.
  • the writing fluid comprises one or more of polar materials.
  • the polar materials can be water or polyethylene glycols.
  • the present invention provides a kit comprising the above light emitting writing board and an instrument comprising a writing fluid.
  • the writing fluid comprises polar solvent or polar liquids.
  • the present invention provides a lighting device comprising any one of the electroluminescent devices described herein, wherein the lighting device is covered with a modulating layer.
  • the modulating layer comprises solid, liquid, or hydrogel.
  • the modulating layer further comprises fluorescent or phosphorescent material.
  • a planar electroluminescent device comprising a substrate layer, an electrode layer, an insulating layer, and a light emitting layer, wherein the electrode layer comprises a plurality of electrodes that are arranged on the same level over the substrate layer, and there is space between adjacent electrodes so that there is no contact between adjacent electrodes, wherein the electrode layer is covered by the insulating layer, which in turn is covered by the light emitting layer, or the electrode layer is covered by the light emitting layer, which in turn is covered by the insulating layer.
  • the device further comprises one or more of protecting layers.
  • the device further comprises a modulating layer.
  • the device further comprises an encapsulation layer.
  • the space between adjacent electrodes is 0.01 nm to 1 m wide, or from 0.1 mm to 3 mm wide.
  • the electrodes comprise one or more of conductive metals, conductive carbons and polymers, conductive oxides, ionic -polymer components, flexible or stretchable conductive elastomers, or combinations thereof.
  • the conductive metals comprise one or more of silver, aluminum, gold, copper, platinum, Fe, Mg-Al alloy, Cu-Ag alloy, Al-Cu alloy, Fe-Cu-Ag alloy, or combinations thereof.
  • the conductive carbons and polymers comprise one or more of carbon black, carbon nanotube, graphene, graphite, PEDOT, polypyrrole, PANi, or combinations thereof.
  • the conductive oxides are indium-tin oxide, F-doped tin oxide, znic-tin oxide, or combinations thereof.
  • the ionic -polymer components can be an ionic salt and a polymer. Examples of ionic salts are LiF, NaF, LiCl, NaCl, L1CIO4, NaC10 4 , lithium trifluoromethanesulfonate, bis(trifluoromethane sulfonimide), and combinations thereof.
  • the polymer can be polydimethylsiloxane, styrene -butadiene rubber, cis- polybutadiene rubber, polyisoprene rubber, ethylene propylene rubber, isobutylene isoprene rubber, chloroprene rubber, nitrile butadiene rubber, polyarylamide hydrogel, polyvinyl alcohol, natural hydrogel, or combinations thereof.
  • the flexible or stretchable conductive elastomers comprise a conductive material and an elastomer.
  • adjacent electrodes are made from the same or different materials.
  • the substrate material is made from the group of glass, plastic, ceramic, cloth, wood, metal , and combinations thereof.
  • the insulating layer comprises material with high dielectric constant.
  • the insulating layer may comprise one or more of barium titanate, titanium oxide, tantalum oxide, silicon dioxide, silicon oxynitride, silicon nitride, sialon, yttrium oxide, aluminum oxide, hafnium oxide, polymer dielectric and composites, or combinations thereof.
  • the light emitting layer is 0.01 nm-10 cm thick, or from 10 ⁇ to 30 ⁇ .
  • the light emitting layer comprises one or more of crystal particles, wires, belts, fibers, quantum dots, or combinations thereof.
  • the quantum dots of the light emitting layer comprise bare, alloys, core- shell structure, or combinations thereof.
  • the light emitting layer further comprises undoped or doped materials
  • the doping materials can be manganese, copper, carbon nanotubes, silver, gold, aluminum, lead ions or rare earth ions, and combinations thereof.
  • examples of rare earth ions include europium, cerium, erbium, samarium, neodymium, and combinations thereof.
  • the modulating layer is 0.01 nm-10 cm thick, or from 1 ⁇ to 100 ⁇ .
  • the modulating layer comprises one or more of solid materials, liquid components, hydrogel, or combinations thereof.
  • the solid materials include, but are not limited to, silver, aluminum, gold, copper, platinum, Fe, alloys of Mg-Al alloy, Cu-Ag alloy, Al-Cu alloy, Fe-Cu-Ag alloy, conductive carbons of carbon black, carbon nanotube, graphene, graphite, conductive oxides of indium-tin oxide, F-doped tin oxide, zinc-tin oxide, and combinations thereof.
  • the liquid components can be polar solvent, conductive solution, polymer component solution, lyotropic liquid crystal, and combinations thereof.
  • Polar solvents can be water, ethanol, ethylene glycol, polyethylene glycol (Mn ⁇ 600), acetic acid, or combinations thereof.
  • Conductive solutions can be NaCl solution, KC1 solution, or combinations thereof.
  • Polymer component solution can be one or several polar solvents, one or several polymer with/without conductive material listed herein, with/without fluorescent or phosphorescent material.
  • the polymer can be PVP, PVA, PEO, PAN, PEG (Mn > 600), or combinations thereof.
  • the hydrogels are selected from conductive hydrogel or non-conductive hydrogel.
  • the conductive hydrogel can be an ionic salt, a conductive materials and a hydrogel.
  • the hydrogel can be polyarylamide hydrogel, polyvinyl alcohol, natural hydrogel, and combinations thereof.
  • the protecting layer is 0.01 nm-1 mm thick, or from 5 nm to 100 nm.
  • the protecting layer comprises one or more of cyano resin based binder, polyester resin, phenol formaldehyde resin, epoxy resin, PVDF, PTFE, P(VDF- TrFE), P( VDF-TrFE-CTFE) , P(VDF-TrFE-CFE), and combinations thereof.
  • PET plastic is used as a substrate, and the method of fabrication is screen printing.
  • the structure of the planar electroluminescent device is shown in Figure 1, comprising a substrate layer 1, an electrode layer, an insulating layer 3 and a light emitting layer 4.
  • the electrode layer includes electrode A 2-1 and electrode B 2-2.
  • the electrodes are printed on the surface of the substrate 1 with gap in between, and form an electrode layer. Adjacent electrodes A 2-1 and the electrode B 2-2 are not in contact with each other.
  • the electrode layer is sandwiched between the insulating layer 3 and the substrate layer 1.
  • the light emitting layer 4 is fabricated on the surface of the insulating layer 3.
  • the PET plastic in order to prevent the PET plastic substrate from shrinking in subsequent drying process, and prevent the electrodes from being bonded together to cause a short circuit, the PET plastic was dried in an oven at 100°C for 30 min.
  • conductive silver paste is used to make the electrodes. It is a viscous mixture including high-purity (99.9 %) metallic silver particles, binder, solvent and additives. The quality, content, shape and size of the silver paste would have big effects on the conductive performances.
  • the silver paste was printed onto the substrate using screen printing method, and then the substrate with the electrodes was placed in an oven at 100°C for 6 min. To ensure the interdigitated electrodes were not short-circuited, the dried electrodes were measured for electrical resistance. If short circuit was detected, appropriate corrections need to be done to remove the short circuit.
  • barium titanate powder was used to make the insulating layer. According to the requirement of different needs, the barium titanate powder was mixed with high dielectric adhesive material at a ratio of 1: 100 to 100: 1. In this example, they were mixed at 1: 1 to prepare a slurry. Using screen printing method, the mixed insulating material was then printed onto the above substrate/electrode board. The resulting composite board was placed in an oven at 100°C for 5 min. The above printing steps for depositing the insulating layer were repeated three times.
  • the above electroluminescent device was configured into a writing board and tested.
  • AC with frequency 1000 Hz (range 1-100,000 Hz), voltage 100 V (range 1-1000 V) was applied to the device.
  • Eelectrode A and B were connected to the positive and negative pole, respectively.
  • Different writing liquids were tested, such as polar solvents or polar liqiuds, high dielectric constant solvents or liqiud polymers, non-polar solvents and low dielectric constant solvents.
  • the non-polar solvents or low dielectric constant solvents were toluene, petroleum ether, hexane, liquid paraffin and dioxane.
  • Polar solvents or high dielectric constant solvents were water, ethanol, acetic acid, ethylene glycol, polyethylene glycols, methanol, acetonitrile, and dimethylsulfoxide.
  • the above planar electroluminescent device was fabricated into a lighting device as follows: ITO aqueous solution, which has high electric conductivity and nonvolatile property, was printed on the light emitting layer using screen printing technique. Cold light intelligent measuring instruments of ShenZhen XinTiJin Science and Technology Ltd were used to measure the brightness of the lighting device at a voltage of 100 V at 1000 Hz.
  • the test results show that the brightness of the lighting device is about 25 cd/m 2 at 100 V and 1000 Hz, and the luminous efficiency is about 0.21 lm/W. Under the same condition, the brightness of conventional lighting display device based on conventional EL device is 30 cd/m 2 , and the luminous efficiency is about 0.11 lm/W. Therefore, although the lighting display device of the present invention has lower brightness compared with traditional EL device, it has higher luminous efficiency to meet various user needs.
  • ITO indium gallium
  • other materials with good conductivity such as aluminium (Al) argentum (Ag) gold (Au) and PEDOT.
  • PEDOT aqueous solution was printed on the light emitting layer using screen printing technique, whereas Al, Ag and Au can be coated on the light emitting layer using the vacuum depositing technology.
  • transparent material was used to encapsulate a polar layer on the surface of the planar electroluminescent devices, for the reason that the planar EL device will emit light when the polar solution was placed on the planar electroluminescent devices.
  • encapsulating a polar solution on its surface directly will also greatly enhance its lighting display luminance.
  • zinc sulfide zinc selenide, cadmium sulfide, cadmium selenide, zinc oxide, calcium sulfide and strontium sulfide etc can also be used as light emitting material.
  • doping materials traditional choices are also suitable, such as manganese (Mn), copper (Cu), carbon nanotubes, argentum (Ag), gold (Au), aluminium (Al), lead ion, rare earth ions etc.
  • Figure 2 shows another embodiment of the present invention.
  • the electrode layer is placed between the light emitting layer 4 and the substrate 1, and the insulation layer 3 is placed on the surface of the light emitting layer 4.
  • planar electroluminescent devices can also be fabricated as electroluminescent writing board or lighting display devices as described above.
  • Figure 3 shows another embodiment of the present invention.
  • the insulating layer and light emitting layer can be combined in one layer 5, and is placed above electrode layer 2-1 and 2-2.
  • This example shows the relationships between different frequency, voltage and luminance when the planar electroluminescent device was configured as an electroluminescent writing board. Water is used as writing fluid. Varying Input Voltage At Constant Frequency
  • This example shows the effects of the size of the gap area between adjacent electrodes on luminance.
  • Adjacent electrodes in the EL device of example 1 have a gap area between them at 0.5 mm wide.
  • the space between electrodes A and electrodes B is varied to 0.4 mm, 1.0 mm, 1.75 mm, or 3.2 mm.
  • Other parts of the EL device are arranged as in those in Example 1.
  • Luminance was measured at 1000 Hz at 60 V, 100 V, 120 V, or 140 V. As shown in Figurel9, the luminance decreases when the gap width of the electrodes increases. And at higher voltage, the change in the amplitude of the luminance is also greater.
  • This example examines the relationship between electrical conductivity of the writing liquid and luminance. Different concentrations of sodium chloride solutions were used a writing liquid. Luminance was measured as described above at 1000 Hz, with varying voltage of 20 V, 40 V, 60 V, 80 V, 100 V, 120 V, or 140 V. It was found that high concentrations of NaCl solution will over-heat the planar electroluminescent device when the voltage was increased. Therefore, only those concentrations of NaCl as shown in Table 1 were used.
  • This example examines the relationship between viscosity of the writing liquid and luminance.
  • Polyethylene glycol with different viscosity was tested.
  • Polyethylene glycol (PEG) with different molecular weight or different degree of polymerization has different viscosity.
  • Polyethylene glycol having molecular weight of 200 to 600 is liquid at room temperature, whereas PEG with molecular weight above 600 gradually becomes semi-solid. Thus the higher the molecular weight, the higher is the solution viscosity.
  • PEG with molecular weight of 200, 300, or 400 was tested, i.e., PEG200, PEG300, or PEG400.
  • the PEG was added dropwise to the surface of the planar electroluminescent device of Example 1 (3 cm x 3 cm glass sheet). Luminance was measured at 1000 Hz at 20 V, 40 V, 60 V, 80 V, 100 V, 140 V, or 160 V.
  • This example examines the relationship between polarity of the writing liquid and luminance.
  • Nonpolar or low-dielectric constant solvents such as toluene, petroleum ether, hexane, liquid paraffin, or dioxane were tested on the electroluminescent device of Example 1, and luminance was measured at 1000 Hz at 20 V, 40 V, 60 V, 80 V, 100 V, or 140 V. The results show that these solvents do not make the device emits light.
  • the capacitance of the EL device was measured with different solvents.
  • the measured data include frequency f and the corresponding impedance Zim. Since the insulating layer can be considered as a capacitor, the light emitting layer can be regarded as a capacitor with a Zener diode in parallel.
  • the substrate is ITO plastic, which is also used as the bottom electrode. Insulating layer material is then printed on top, followed by printing the light-emitting layer, and the insulating layer again, with the last printing of Ag electrode. Since the top electrode is the opaque silver electrode, whereas the bottom electrode is the transparent ITO conductive plastic, therefore light is emitted from the bottom of the device. In contrast, solvent such as deionized water was dropped onto the surface of the planar electroluminescent device of the present invention for light emission. [0110] Luminance and light emission efficiency were measured at 1000 Hz under various voltages. As shown in Figure 24, the luminance of traditional electroluminescence device is brighter than that of the planar electroluminescence device of the present invention. However, the latter has significantly better luminous efficiency as compared to the former (see Figure 25).

Abstract

The present invention provides a planar electroluminescence (EL) device comprising a substrate layer, an electrode layer, an insulating layer and a light emitting layer, with or without an additional protecting layer 1 or 2 or 3, with or without an additional modulating layer, with or without an additional encapsulation layer, wherein the electrode layer comprises a plurality of electrodes that are printed on the same plane of the substrate. In one embodiment, the electrode layer is sandwiched between the insulating layer and the substrate, and the light emitting layer is placed on the surface of the insulating layer. The EL device of the present invention would emit light when liquid, polar component, or conductive solution is written directly on the light emitting layer surface. The EL device can also emit light for prolonged period when the light emitting layer is coated or deposited with conductive material. The planar EL device of the present invention can be easily fabricated into a writing board or lighting device.

Description

PLANAR ELECTROLUMINESCENT DEVICES AND USES THEREOF
[0001] This application claims the priority of Chinese application No. 201510345516.4, filed June 19, 2015. The entire content and disclosure of the preceding application are incorporated by reference into this application.
FIELD OF THE INVENTION
[0002] This application is related generally to the area of electroluminescence. In one embodiment, there is provided electroluminescent devices and uses thereof.
BACKGROUND OF THE INVENTION
[0003] The electric field-induced luminescence is also known as Electroluminescence (EL). In 1936, a French scientist G. Destriau discovered this phenomenon for the first time, so it is an 80 years old technology. Destriau found that a powdered fluorescent material when immersed in liquid dielectric material can generate continuous bright light under the application of alternating electric field. But in the following 10 years, this phenomenon did not attract much attention. Its significance was doubted and it was hard to realize its potential applications.
[0004] Subsequently, Destriau designed and fabricated some other planar EL devices. However, it was not until 1947, when conductive glass was invented, did a research and development boom was set off using conductive glass as transparent electrode for EL devices.
[0005] Nevertheless, after another 10 years, limitations on the brightness, life-time and light color of alternating current electroluminescent devices (referred to as ACEL) became evident and people's enthusiasm about EL devices began to subside. Almost at the same time, direct current electroluminescent devices (referred to as DCEL) began to be developed rapidly. In 1971, Chinese researchers found that ZnS: Mn/Cu had better light emitting characteristics under AC voltage compared to DC voltage. This is the only available EL material, so far, that can work with both AC and DC (referred to as ADCEL). [0006] Although EL research continues till today, it is mainly based on display illumination. Moreover, these EL devices having vertical structure with top and bottom electrodes present serious problems like: (1) Such structure can only be used for display lighting and cannot meet more diverse needs and uses; (2) Since both top and bottom electrodes are required, the production process is more complex and production cost is higher; (3) This structure requires one transparent electrode. If the bottom electrode is transparent, it also requires a transparent substrate, thereby restricting the choice of substrate material.
[0007] In summary, there is a need for planar EL devices with improved structural arrangement.
SUMMARY OF THE INVENTION
[0008] In one embodiment, the present invention provides electroluminescent devices with a novel planar structure.
[0009] In one embodiment, the electroluminescent devices can be configured in one of three basic structures. In one configuration, the device comprises a substrate layer, an electrode layer, an insulating layer, and a light emitting layer from bottom to top (see Figure 1). In another configuration, the device comprises a substrate layer, an electrode layer, a light emitting layer, and an insulating layer from bottom to top (see Figure 2). In yet another configuration, the device comprises a substrate layer, an electrode layer, and a combined light emitting & insulating layer from bottom to top (see Figure 3). That is to say, light emitting layer and insulating layer can be combined in one layer. In one embodiment, a protecting layer 1 can be added in between the insulating layer and light emitting layer (see Figure 4-5). In another embodiment, a protecting layer 2 can be added beneath the combined light emitting & insulating layer (see Figure 6). In one embodiment, devices configured in any one of the above three basic structures may further comprise a modulating layer as the uppermost layer (see Figure 7-9). In one embodiment, the devices having such modulating layer may further comprise a protecting layer 3 placed beneath the modulating layer (see Figure 10-12). In another embodiment, an encapsulation layer may also be placed on top of such modulating layer and protecting layer 3 (see Figure 13-15). In one embodiment, the electrode layer includes a plurality of electrodes, such as electrode A and electrode B, that are arranged on a printed board surface. There is no contact between the adjacent electrode A and electrode B. According to the above description, one can readily construct devices with up to 192 different kinds of arrangements with or without an additional protecting layer 1 or 2 or 3, with or without an additional modulating layer, and/or with or without an additional encapsulation layer.
[0010] In one embodiment, the substrate layer can be any non-conductive solid material, for example plastic, cloth, stone, cement, ceramics, glass, leather, polymer resin sheet, wood, or metal material protected by insulator such as plastic, glass, or ceramic. The substrate layer can be configured to have a variety of shapes and sizes.
[0011] In one embodiment, the substrate can be made from at least one of glass plate, plastic plate, a ceramic sheet, cloth, wood, or a metal plate. Any materials which can play a supporting role can be used as the substrate, for example, any materials that have smooth surface can be used as the substrate. One of ordinary skill in the art would readily choose a suitable material as the substrate after taking different conditions into consideration.
[0012] In one embodiment, the substrate is to support the electrode layer, insulating layer, light emitting layer and/or the modulating layer. Thus, a variety of generally known support materials can be used as the substrate. Examples of various support materials will be discussed in more detail below. Moreover, the electrode layer, insulating layer and light-emitting layer can be printed on the substrate by a number of conventional film fabrication methods, such as screen printing, ink-jet printing, roll to roll printing, spin coating, dip coating, cast coating, blade coating, gravure coating, electrochemical polymerization, laser induced method, langmuir-blodgett method, plasma enhanced, electrospinning, physical vapor deposition, chemical vapor deposition including atomic layer deposition (ALD), etc.
[0013] In one embodiment, the electrodes A and B are printed on the substrate layer at intervals with no contact between adjacent electrodes. For example, the electrodes can be printed in a combed, interdigitated, or concentric circular configuration. One of ordinary skill in the art would readily print and configure the electrodes in various ways to meet various needs. In one embodiment, the width of a gap between electrode A and B can be 0.01 nm-1 m. In another embodiment, the gap is between 0.1 mm-3.0 mm.
[0014] The present invention offers improvement of the electrode layers, i.e. two electrodes are simultaneously printed on the same surface of the substrate. As for the order of other layers, such as the light emitting layer, insulating layer, etc., one can fabricate the device according to conventional techniques. In one embodiment, either the light-emitting layer or the insulating layer can be the uppermost layer. In addition, in order to meet different needs, one of ordinary skill in the art would readily add some other layer(s) onto the EL device of the present invention.
[0015] A number of generally known materials can be used to make the light emitting layer and/or the insulating layer. For example, the light-emitting layer may be made of a conventional organic or inorganic light emitting material. Some examples of suitable materials for the light-emitting layer and the insulating layer will be discussed in more detail below. In one embodiment, the thickness of the light emitting layer is 0.01 nm-10 cm.
[0016] In one embodiment, electrode A and/or B are made of conductive materials such as conductive metals, conductive carbons and polymers, conductive oxides, ionic -polymer components, flexible or stretchable conductive elastomers, or combinations thereof. Examples of conductive metals include, but are not limited to, silver, aluminum, gold, copper, platinum, Fe, alloys of Mg-Al alloy, Cu-Ag alloy, Al-Cu alloy, Fe-Cu-Ag alloy, or combinations thereof. Conductive carbons and polymers can be carbon black, carbon nanotube, graphene, graphite, PEDOT, polypyrrole, PANi, or combinations thereof. Examples of conductive oxides include, but are not limited to, indium-tin oxide, F-doped tin oxide, znic-tin oxide, and combinations thereof. Ionic-polymer components can be one or more ionic salts and one or more polymers. Examples of ionic salt include, but are not limited to, LiF, NaF, LiCl, NaCl, L1CIO4, NaC104, lithium trifluoromethanesulfonate, bis(trifluoromethane sulfonimide), and combinations thereof. The polymer can be polydimethylsiloxane, styrene-butadiene rubber, cis-polybutadiene rubber, polyisoprene rubber, ethylene propylene rubber, isobutylene isoprene rubber, chloroprene rubber, nitrile butadiene rubber, polyarylamide hydrogel, polyvinyl alcohol, natural hydrogel, and combinations thereof. Flexible or stretchable conductive elastomers can be one or more conductive materials, one or more ionic salts, and one or more elastomers, for example silver nanowires//PDMS, graphene/polyarylamide hydrogel, and combinations thereof. In one embodiment, electrodes A and B may be made of the same or different materials. What should be noted is that electrode A and electrode B should be connected to different polarities of a power source.
[0017] In one embodiment, the insulating layer is fabricated from material with high dielectric constant. For example, the insulating layer can be made from at least one of barium titanate, titanium oxide, tantalum oxide, silicon dioxide, silicon oxynitride, silicon nitride, sialon, yttrium oxide and aluminum oxide, hafnium oxide, polymer dielectric and composites, or combinations thereof.
[0018] In one embodiment, the insulating layer can be made fabricated from the following material: sialons are ceramics based on the elements silicon (Si), aluminium (Al), oxygen (O) and nitrogen (N). They are solid solution of silicon nitride (S13 4) and exist in three basic forms. Each form is iso-structural with one of the two common forms of silicon nitride, beta and alpha and with silicon oxynitride.
[0019] In one embodiment, the light emitting layer comprises crystal particles, wires, belts, fibers, quantum dots, or combinations thereof. For example, the light emitting layer may comprise one or more of ZnS, ZnSe, ZnO, ZnTe, CdSe, CdS, CdTe, CaS, SrS, CsPbX3, CH3NH3PbX3 (X=C1, Br or I), and combinations thereof. The quantum dots in the light emitting layer may be bare, alloys, or core-shell structure, and combinations thereof. The light emitting layer may be undoped or doped, the doping materials can be one or more of manganese, copper, carbon nanotubes, silver, gold, aluminum, lead ions or rare earth ions, or combinations thereof. Examples of rare earth ions include, but are not limited to, europium, cerium, erbium, samarium, neodymium, and combinations thereof.
[0020] In another embodiment, the present invention provides a light-emitting writing board comprising the EL devices of the present invention. In one embodiment, when the EL devices of the present invention is configured as a writing board, a writing fluid must cover the electrodes A and B in order to emit light. Therefore, it is understood that brightness of the emitted light is determined to a certain extent by the spacing between the electrodes A and B. Results from application experiments show that the luminance is reduced when the separation between electrodes A and B increases. Hence, it is understood that for some uses where less luminance is required, the spacing between electrodes A and B could be larger.
[0021] In one embodiment, the planar electroluminescent device of the present invention configured as a writing board can emit light when polar solvent or polar liquid component is placed directly above the light-emitting layer. For example, light is emitted when water is placed above the light-emitting layer; when the water is evaporated, no light is emitted. Therefore, a light- emitting writing board can be easily fabricated. In addition to water, ethanol, acetic acid, etc. can also be used as writing liquid on the writing board to emit light. Alternatively, conductive solution such as sodium chloride solution can also be used as writing liquid.
[0022] In yet another embodiment, the present invention provides a lighting display device comprising the electroluminescent devices discussed herein. In one embodiment, the surface of such lighting device is coated with a modulating layer, which is fabricated from conductive material or polar liquid.
[0023] It should be noted that the planar electroluminescent device of the present invention not only can be used as a writing board when polar or conductive solution is written above it, it can also be used as a lighting device if the device is coated with a modulating layer that would enable long-term luminance. The modulating layer can be made from conductive material, or a polar solution. It is understood that conductive materials and polar solution can make the electroluminescent device give out light. Hence, fabricating a conductive layer above the electroluminescent device surface by conventional coating method or other film-forming methods would render the device as a lighting device. Polar solution also can make the electroluminescent device give out light. But if a solution is used, the solution needs to be transparent and be encapsulated. [0024] It should be noted that the addition of modulating polarization layer would let the planar electroluminescent device emit light. However, if the polarization layer is too thick, it will affect the intensity of the light. Therefore, in one embodiment, the thickness of the modulating layer is 0.01 nm-10 cm, or from Ιμιη to 100 μιη.
[0025] In one embodiment, the modulating polarization layer would include fluorescent or phosphorescent material. It should be noted that addition of fluorescent or phosphorescent material is intended to improve the luminance and change the light color. In other words, after adding a modulating layer, the device can emit light; if one add some different fluorescence or phosphorescent materials in the modulating polarization layer, the device can emit light with different colors.
[0026] It should be further noted that as long as conductive or polar material is placed on the surface of the planar electroluminescent device discussed herein, light is emitted and such planar electroluminescent device can be used as a lighting device or a writing board. Different conductive or polar material would have different conductive or polar performances, resulting in different luminescent intensity. Conventional conductive material, such as metal, conductive oxide material, conductive graphite, carbon nanotubes, graphene, conducting polymers and so on, can be used in this application. Representative examples include, but are not limited to, Al, Ag, Au, Cu, Mg-Al alloy, Cu-Ag alloy, Al-Cu alloy, Fe, Fe-Cu alloy, PEDOT, ITO, etc.
[0027] In summary, the present invention provides an improved electroluminescent device comprising an electrode layer containing two or more electrodes that are printed on the same plane of a substrate. Insulating layer and light emitting layer can be added onto the electrode layer. The electroluminescent device could be configured into planar device that would emit light when polar solvent or conductive solution or polar liquid component, which is used as writing liquid, is put on its surface. Alternatively, the planar electroluminescent device can be coated with a conductive material to allow long-term light emission. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 shows a section view of one embodiment of the electroluminescent device.
[0029] Figure 2 shows a section view of one embodiment of the electroluminescent device.
[0030] Figure 3 shows a section view of one embodiment of the electroluminescent device.
[0031] Figure 4 shows a section view of one embodiment of the electroluminescent device as shown in Figure 1 including protecting layer 1.
[0032] Figure 5 shows a section view of one embodiment of the electroluminescent device as shown in Figure 2 including protecting layer 1.
[0033] Figure 6 shows a section view of one embodiment of the electroluminescent device as shown in Figure 3 including protecting layer 2.
[0034] Figure 7 shows a section view of one embodiment of the electroluminescent device as shown in Figure 1 including a modulating layer.
[0035] Figure 8 shows a section view of one embodiment of the electroluminescent device as shown in Figure 2 including a modulating layer.
[0036] Figure 9 shows a section view of one embodiment of the electroluminescent device as shown in Figure 3 including a modulating layer.
[0037] Figure 10 shows a section view of one embodiment of the electroluminescent device as shown in Figure 1 including a protecting layer and a modulating layer.
[0038] Figure 11 shows a section view of one embodiment of the electroluminescent device as shown in Figure 2 including a protecting layer and a modulating layer. [0039] Figure 12 shows a section view of one embodiment of the electroluminescent device as shown in Figure 3 including a protecting layer and a modulating layer.
[0040] Figure 13 shows a section view of one embodiment of the electroluminescent device as shown in Figure 1 including a protecting layer, a modulating layer and an encapsulation layer.
[0041] Figure 14 shows a section view of one embodiment of the electroluminescent device as shown in Figure 2 including a protecting layer, a modulating layer and an encapsulation layer.
[0042] Figure 15 shows a section view of one embodiment of the electroluminescent device as shown in Figure 3 including a protecting layer, a modulating layer and an encapsulation layer.
[0043] Figure 16 shows a schematic diagram of light emitting principle of the present invention.
[0044] Figure 17 shows the effects of voltage on the luminance of the electroluminescent device of the present invention.
[0045] Figure 18 shows the effects of frequency on the luminance of the electroluminescent device of the present invention.
[0046] Figure 19 shows the effects of spacing between adjacent electrodes on the luminance of the electroluminescent device of the present invention.
[0047] Figure 20 shows the effects of conductivity of writing liquid on the luminance of the electroluminescent device of the present invention.
[0048] Figure 21 shows the effects of viscosity of writing liquid on the luminance of the electroluminescent device of the present invention.
[0049] Figure 22 shows the effects of polarity of writing liquid on the luminance of the electroluminescent device of the present invention. [0050] Figure 23 shows the effects of polarity of writing liquid on the luminance of the electroluminescent device of the present invention.
[0051] Figure 24 shows the differences in luminance between the planar electroluminescent device of the present invention and traditional electroluminescent device with vertical structure.
[0052] Figure 25 shows the differences in efficiency between the planar electroluminescent device of the present invention and traditional electroluminescent device with vertical structure.
DETAILED DESCRIPTION OF THE INVENTION
[0053] The present invention provides electroluminescent devices with a novel planar structure. In one embodiment, the devices comprise two or more electrodes, such as electrode A and electrode B, which are printed on the same plane of a substrate. Electrode A and electrode B can be spaced on the surface of the substrate in a variety of ways. For example, the electrodes can be arranged in parallel, or be arranged in a number of patterns, as long as electrode A and B are spaced and there is no contact between adjacent electrodes. When in use, electrode A and B are connected to the positive and negative poles of a power source in order to emit light.
[0054] In one embodiment, the electroluminescent device can be configured as a writing board, wherein the board will emit light when a polar solvent or mixed polar solution or conductive solution is applied onto the surface of the board as writing liquid. In addition to water, polar solvent such as water, ethanol, ethylene glycol, polyethylene glycols, acetic acid etc can also be used. In another embodiment, mixed solvent solution can be used, for example petroleum ether: ethyl acetate at 3: 1 ratio.
[0055] It should note that if conductive ion aqueous solution is used as writing fluid, the writing board will continue to emit light after the water is evaporated as long as conductive ions still exist on the surface of the board. In another embodiment, one may use an ordinary fluorescent highlighter to write on the writing board. The operating principle is that the polar solvent or conductive ion in the highlighter would excite the board to give out light, which in turn would excite the fluorescent material from the highlighter to produce color. In this way, one may write on the board in different color.
[0056] The light-emitting mechanism of an EL device can be explained by a model of impact ionization. As shown in Figure 16, the energy band of a light-emitting layer is tilted under the influence of an electric field. When a low voltage is applied, the electrons cannot tunnel into the light emitting layer due to the presence of the insulating layer. When the voltage reaches the critical threshold voltage, the strong electric field would enable the electrons at the interface to tunnel into the insulating layer. Generally, the electric field of the light emitting layer have to reach 106 ~ 107 V/m to meet the critical condition for electron tunneling. Electrons tunneled into the host lattice are accelerated by the electric field to collide with the luminescent centers of the light emitting layer, thereby becoming ionized. The luminescence centers are, for example, elements such as Cu, CI, Mn etc that present in doped ZnS. Electrons and holes (particles deficient in electrons) move in opposite direction under the electric field, and there is no chance for them to recombine. When the applied voltage is reversed, they move toward each other and recombine. That is to say, when CuxS-ZnS heteroj unction is under a positive bias, the trapped electrons are released and accelerated under the external electric field, resulting in impact ionization. The generated electrons continue to move to the positive terminal, whereas the holes are captured by the luminescence centers. When CuxS-ZnS heteroj unction is under a negative bias, electrons can tunnel into the conduction band of ZnS and recombine with the captured holes to emit light.
[0057] When the electroluminescent (EL) device of the present invention is configured into a planar writing board, the planar EL device needs polar or conductive solutions to emit light. This is because the polar solution changes the capacitance of the whole device, and the conductive solution can change the resistance of the whole device. These changes cause the electric field of the light emitting layer reaches the critical electric field for luminescence and light emission. Stronger light is emitted after a polar solvent or conductive solution is written on the writing board, or coating the device with a conductive layer. This is because the polar solvent is equivalent to capacitance that would increase the electric field of the light-emitting layer, thereby increasing electrons tunneling and the chances of colliding with the luminescent centers. As for conductive solvents or solids, they would form connected structure with the light emitting layer to reduce the resistance, increase the field intensity, thereby enhancing light emission.
[0058] The planar electroluminescent device of the present invention can be written upon directly by some writing liquid to emit light. In another embodiment, the device can be configured as a lighting device. The manufacturing process is very simple; since the electrode A and electrode B are printed on the same surface of a substrate, it does not require printing two vertically stacked electrode layers. In addition, compared with conventional EL devices, the present invention does not require special transparent electrodes, and the substrate can be chosen from a wide range of materials.
[0059] In one embodiment, the present invention provides a planar electroluminescent device comprising a substrate layer, an electrode layer, an insulating layer and a light emitting layer, with or without a modulating layer, wherein the electrode layer comprises a plurality of electrodes that are arranged on the same level over the substrate layer, and there is space between adjacent electrodes so that there is no contact between adjacent electrodes, wherein the electrode layer is covered by the insulating layer, which in turn is covered by the light emitting layer, or the electrode layer is covered by the light emitting layer, which in turn is covered by the insulating layer.
[0060] In one embodiment, the space between adjacent electrodes is 0.01 nm to 1 m wide. In another embodiment, the space between adjacent electrodes is 0.1 mm to 3 mm wide. In one embodiment, the electrodes are made from silver, aluminum, gold or copper. In one embodiment, adjacent electrodes are made from the same or different material.
[0061] In one embodiment, the substrate is made from glass, plastic, ceramic, cloth, wood, or metal.
[0062] In one embodiment, the light emitting layer is 0.01 nm-10 cm thick, or from 10 μιη to 30 μιη. In one embodiment, the light emitting layer comprises at least one of zinc sulfide, zinc selenide, cadmium sulfide, cadmium selenide, zinc oxide, calcium sulfide and strontium sulfide. In another embodiment, the light emitting layer further comprises at least one of manganese, copper, carbon nanotubes, silver, gold, aluminum, lead ions or rare earth ions. In one embodiment, the rare earth ions comprise at least one of europium, cerium, erbium, samarium and neodymium.
[0063] In one embodiment, the insulating layer comprises material with high dielectric constant. In one embodiment, the insulating layer comprises at least one of barium titanate, titanium oxide, tantalum oxide, silicon dioxide, silicon oxynitride, silicon nitride, sialon, yttrium oxide, and aluminum oxide.
[0064] In another embodiment, the present invention provides a light emitting writing board comprising any one of the electroluminescent devices described herein, wherein light is emitted when a writing fluid is placed on the surface of the writing board. In one embodiment, the writing fluid comprises one or more of polar materials. For example, the polar materials can be water or polyethylene glycols.
[0065] In another embodiment, the present invention provides a kit comprising the above light emitting writing board and an instrument comprising a writing fluid. In one embodiment, the writing fluid comprises polar solvent or polar liquids.
[0066] In another embodiment, the present invention provides a lighting device comprising any one of the electroluminescent devices described herein, wherein the lighting device is covered with a modulating layer. In one embodiment, the modulating layer comprises solid, liquid, or hydrogel. In another embodiment, the modulating layer further comprises fluorescent or phosphorescent material.
[0067] In one embodiment, there is provided a planar electroluminescent device comprising a substrate layer, an electrode layer, an insulating layer, and a light emitting layer, wherein the electrode layer comprises a plurality of electrodes that are arranged on the same level over the substrate layer, and there is space between adjacent electrodes so that there is no contact between adjacent electrodes, wherein the electrode layer is covered by the insulating layer, which in turn is covered by the light emitting layer, or the electrode layer is covered by the light emitting layer, which in turn is covered by the insulating layer. In one embodiment, the device further comprises one or more of protecting layers. In another embodiment, the device further comprises a modulating layer. In yet another embodiment, the device further comprises an encapsulation layer.
[0068] In one embodiment of the above device, the space between adjacent electrodes is 0.01 nm to 1 m wide, or from 0.1 mm to 3 mm wide. In one embodiment, the electrodes comprise one or more of conductive metals, conductive carbons and polymers, conductive oxides, ionic -polymer components, flexible or stretchable conductive elastomers, or combinations thereof. In one embodiment, the conductive metals comprise one or more of silver, aluminum, gold, copper, platinum, Fe, Mg-Al alloy, Cu-Ag alloy, Al-Cu alloy, Fe-Cu-Ag alloy, or combinations thereof. In another embodiment, the conductive carbons and polymers comprise one or more of carbon black, carbon nanotube, graphene, graphite, PEDOT, polypyrrole, PANi, or combinations thereof. In one embodiment, the conductive oxides are indium-tin oxide, F-doped tin oxide, znic-tin oxide, or combinations thereof. In another embodiment, the ionic -polymer components can be an ionic salt and a polymer. Examples of ionic salts are LiF, NaF, LiCl, NaCl, L1CIO4, NaC104, lithium trifluoromethanesulfonate, bis(trifluoromethane sulfonimide), and combinations thereof. In one embodiment, the polymer can be polydimethylsiloxane, styrene -butadiene rubber, cis- polybutadiene rubber, polyisoprene rubber, ethylene propylene rubber, isobutylene isoprene rubber, chloroprene rubber, nitrile butadiene rubber, polyarylamide hydrogel, polyvinyl alcohol, natural hydrogel, or combinations thereof. In another embodiment, the flexible or stretchable conductive elastomers comprise a conductive material and an elastomer.
[0069] In one embodiment of the above device, adjacent electrodes are made from the same or different materials. In another embodiment, the substrate material is made from the group of glass, plastic, ceramic, cloth, wood, metal , and combinations thereof. In another embodiment, the insulating layer comprises material with high dielectric constant. For example, the insulating layer may comprise one or more of barium titanate, titanium oxide, tantalum oxide, silicon dioxide, silicon oxynitride, silicon nitride, sialon, yttrium oxide, aluminum oxide, hafnium oxide, polymer dielectric and composites, or combinations thereof.
[0070] In one embodiment of the above device, the light emitting layer is 0.01 nm-10 cm thick, or from 10 μιη to 30 μιη. In one embodiment, the light emitting layer comprises one or more of crystal particles, wires, belts, fibers, quantum dots, or combinations thereof. In another embodiment, the light emitting layer comprises one or more of ZnS, ZnSe, ZnO, ZnTe, CdSe, CdS, CdTe, CaS, SrS, CsPbX3, CH3NH3PbX3 (X=C1, Br or I), or combinations thereof. In yet another embodiment, the quantum dots of the light emitting layer comprise bare, alloys, core- shell structure, or combinations thereof. In another embodiment, the light emitting layer further comprises undoped or doped materials, the doping materials can be manganese, copper, carbon nanotubes, silver, gold, aluminum, lead ions or rare earth ions, and combinations thereof. In one embodiment, examples of rare earth ions include europium, cerium, erbium, samarium, neodymium, and combinations thereof.
[0071] In one embodiment of the above device, the modulating layer is 0.01 nm-10 cm thick, or from 1 μιη to 100 μιη. In one embodiment, the modulating layer comprises one or more of solid materials, liquid components, hydrogel, or combinations thereof. Examples of the solid materials include, but are not limited to, silver, aluminum, gold, copper, platinum, Fe, alloys of Mg-Al alloy, Cu-Ag alloy, Al-Cu alloy, Fe-Cu-Ag alloy, conductive carbons of carbon black, carbon nanotube, graphene, graphite, conductive oxides of indium-tin oxide, F-doped tin oxide, zinc-tin oxide, and combinations thereof. In another embodiment, the liquid components can be polar solvent, conductive solution, polymer component solution, lyotropic liquid crystal, and combinations thereof. Polar solvents can be water, ethanol, ethylene glycol, polyethylene glycol (Mn < 600), acetic acid, or combinations thereof. Conductive solutions can be NaCl solution, KC1 solution, or combinations thereof. Polymer component solution can be one or several polar solvents, one or several polymer with/without conductive material listed herein, with/without fluorescent or phosphorescent material. The polymer can be PVP, PVA, PEO, PAN, PEG (Mn > 600), or combinations thereof. In another embodiment, the hydrogels are selected from conductive hydrogel or non-conductive hydrogel. The conductive hydrogel can be an ionic salt, a conductive materials and a hydrogel. The hydrogel can be polyarylamide hydrogel, polyvinyl alcohol, natural hydrogel, and combinations thereof.
[0072] In one embodiment of the above device, the protecting layer is 0.01 nm-1 mm thick, or from 5 nm to 100 nm. In one embodiment, the protecting layer comprises one or more of cyano resin based binder, polyester resin, phenol formaldehyde resin, epoxy resin, PVDF, PTFE, P(VDF- TrFE), P( VDF-TrFE-CTFE) , P(VDF-TrFE-CFE), and combinations thereof.
[0073] The invention being generally described, will be more readily understood by reference to the following examples which are included merely for purposes of illustration of certain aspects and embodiments of the present invention, and are not intended to limit the invention.
[0074] Throughout this application, various references or publications are cited. Disclosures of these references or publications in their entireties are hereby incorporated by reference into this application in order to more fully describe the state of the art to which this invention pertains.
EXAMPLE 1
[0075] In this example, PET plastic is used as a substrate, and the method of fabrication is screen printing. The structure of the planar electroluminescent device is shown in Figure 1, comprising a substrate layer 1, an electrode layer, an insulating layer 3 and a light emitting layer 4. In one embodiment, the electrode layer includes electrode A 2-1 and electrode B 2-2. The electrodes are printed on the surface of the substrate 1 with gap in between, and form an electrode layer. Adjacent electrodes A 2-1 and the electrode B 2-2 are not in contact with each other. The electrode layer is sandwiched between the insulating layer 3 and the substrate layer 1. The light emitting layer 4 is fabricated on the surface of the insulating layer 3.
[0076] In one embodiment, in order to prevent the PET plastic substrate from shrinking in subsequent drying process, and prevent the electrodes from being bonded together to cause a short circuit, the PET plastic was dried in an oven at 100°C for 30 min.
[0077] In this example, commercially available conductive silver paste is used to make the electrodes. It is a viscous mixture including high-purity (99.9 %) metallic silver particles, binder, solvent and additives. The quality, content, shape and size of the silver paste would have big effects on the conductive performances. The silver paste was printed onto the substrate using screen printing method, and then the substrate with the electrodes was placed in an oven at 100°C for 6 min. To ensure the interdigitated electrodes were not short-circuited, the dried electrodes were measured for electrical resistance. If short circuit was detected, appropriate corrections need to be done to remove the short circuit.
[0078] Commercially available barium titanate powder was used to make the insulating layer. According to the requirement of different needs, the barium titanate powder was mixed with high dielectric adhesive material at a ratio of 1: 100 to 100: 1. In this example, they were mixed at 1: 1 to prepare a slurry. Using screen printing method, the mixed insulating material was then printed onto the above substrate/electrode board. The resulting composite board was placed in an oven at 100°C for 5 min. The above printing steps for depositing the insulating layer were repeated three times.
[0079] Commercially available light-emitting powder with zinc sulfide as the main component can be mixed with high dielectric adhesive material at a ratio of 1: 100 to 100: 1. In this example, they were mixed at 1: 1 ratio to prepare slurry. Using screen printing method, the mixed light- emitting material was printed onto the above insulating layer. The resulting composite board was placed in an oven at 100°C for 30 min. Thus the planar electroluminescent device of Figure 1 was fabricated.
Testing of Electroluminescent Writing Board
[0080] The above electroluminescent device was configured into a writing board and tested. AC with frequency 1000 Hz (range 1-100,000 Hz), voltage 100 V (range 1-1000 V) was applied to the device. Eelectrode A and B were connected to the positive and negative pole, respectively. Different writing liquids were tested, such as polar solvents or polar liqiuds, high dielectric constant solvents or liqiud polymers, non-polar solvents and low dielectric constant solvents. For example, the non-polar solvents or low dielectric constant solvents were toluene, petroleum ether, hexane, liquid paraffin and dioxane. Polar solvents or high dielectric constant solvents were water, ethanol, acetic acid, ethylene glycol, polyethylene glycols, methanol, acetonitrile, and dimethylsulfoxide.
[0081] The results show that toluene, petroleum ether, hexane, liquid paraffin and dioxane did not make the planar electroluminescent device emit light, whereas water, ethanol, acetic acid, ethylene glycol, polyethylene glycols, methanol, dimethyl sulfoxide and acetonitrile can make planar electroluminescent device emit light. In addition, solvents with higher dielectric constant or higher polarity did not result in light emission with higher intensity. It was found that the viscosity of the solvent also affect the brightness of the light. Under normal operating voltage (greater than 60 V), the luminance of water and ethanol were basically the same, but slightly brighter than acetic acid. However, acetic acid caused much brighter light output than ethylene glycol. The luminance of water and methanol were basically the same, but brighter than dimethyl sulfoxide. Dimethyl sulfoxide was brighter than acetonitrile.
Testing of Lighting Device
[0082] In one embodiment, the above planar electroluminescent device was fabricated into a lighting device as follows: ITO aqueous solution, which has high electric conductivity and nonvolatile property, was printed on the light emitting layer using screen printing technique. Cold light intelligent measuring instruments of ShenZhen XinTiJin Science and Technology Ltd were used to measure the brightness of the lighting device at a voltage of 100 V at 1000 Hz.
[0083] The test results show that the brightness of the lighting device is about 25 cd/m2 at 100 V and 1000 Hz, and the luminous efficiency is about 0.21 lm/W. Under the same condition, the brightness of conventional lighting display device based on conventional EL device is 30 cd/m2, and the luminous efficiency is about 0.11 lm/W. Therefore, although the lighting display device of the present invention has lower brightness compared with traditional EL device, it has higher luminous efficiency to meet various user needs.
[0084] Besides using ITO as conducting material, other materials with good conductivity can also be used, such as aluminium (Al) argentum (Ag) gold (Au) and PEDOT. PEDOT aqueous solution was printed on the light emitting layer using screen printing technique, whereas Al, Ag and Au can be coated on the light emitting layer using the vacuum depositing technology. The results show that Al, Ag, Au and PEDOT have equivalent effects when used as conducting layer material as compared to ITO. In another embodiment, transparent material was used to encapsulate a polar layer on the surface of the planar electroluminescent devices, for the reason that the planar EL device will emit light when the polar solution was placed on the planar electroluminescent devices. Therefore when used as lighting display device, encapsulating a polar solution on its surface directly will also greatly enhance its lighting display luminance. In yet another embodiment, in order to satisfy different lighting effect requirements, one can also add fluorescent powder of different colors into the conducting layer material or the polar solution to make the lighting display devices to emit different colors of light.
[0085] Further tests were also done on the electrode, substrate, insulating layer and the light emitting layer. The results show that in addition to silver paste, other metal materials with good conductivity, such as aluminium (Al), gold (Au) and copper (Cu), can also be used to make electrodes. As of materials for the substrate layer, conventional EL substrates could be applied in this invention, such as glass plates, plastic plates, ceramic chips, cloth materials, metal plates, boards and so on. The insulating layer and emitting layer can also be made from traditional materials. Besides barium titanate, silicon dioxide, tantalum pentoxide, silicon dioxide, silicon oxynitride, silicon nitride, Sialon, alumina and yttria can also be used as insulating materials. Besides zinc sulfide, zinc selenide, cadmium sulfide, cadmium selenide, zinc oxide, calcium sulfide and strontium sulfide etc can also be used as light emitting material. As for doping materials, traditional choices are also suitable, such as manganese (Mn), copper (Cu), carbon nanotubes, argentum (Ag), gold (Au), aluminium (Al), lead ion, rare earth ions etc.
[0086] Figure 2 shows another embodiment of the present invention. The electrode layer is placed between the light emitting layer 4 and the substrate 1, and the insulation layer 3 is placed on the surface of the light emitting layer 4. Such planar electroluminescent devices can also be fabricated as electroluminescent writing board or lighting display devices as described above.
[0087] Figure 3 shows another embodiment of the present invention. The insulating layer and light emitting layer can be combined in one layer 5, and is placed above electrode layer 2-1 and 2-2.
EXAMPLE 2
[0088] This example shows the relationships between different frequency, voltage and luminance when the planar electroluminescent device was configured as an electroluminescent writing board. Water is used as writing fluid. Varying Input Voltage At Constant Frequency
[0089] Deionized water was dropped onto the planar electroluminescent device, and tested on a 3 cm x 3 cm glass sheet area. EL cold light equipment was used to measure the luminance. The device was tested at constant frequency of 500 Hz, 1000 Hz, 1500 Hz, or 3000 Hz, whereas the input voltage was changed from 0 to 180 V. For example, at 500 Hz, the luminance was measured at 0-180 V; at 1000 Hz, the luminance was measured at 0-180 V; at 1500 Hz, the luminance was measured at 0-180 V; at 3000 Hz, the luminance was measured at 0-180 V.
[0090] As shown in Figure 17, it can be seen that as the voltage is increased, the luminance is also increased. Also, as the frequency is increased, so is the luminance. And the luminance will eventually become saturated.
Varying Input Frequency At Constant Voltage
[0091] Deionized water was dropped onto the planar electroluminescent device, and tested on a 3 cm x 3 cm glass sheet area. EL cold light equipment was used to measure the luminance. The device was tested at constant voltage of 70 V, 100 V, or 150 V, whereas the input frequency changes from 0 to 4000 Hz. Results in Figure 18 show that as the frequency is increased, the luminance is also increased. When the input voltage is increased, the luminance has a greater change in amplitude also.
[0092] In summary, at a fixed input frequency, increasing the input voltage would improve luminance. But it has a tendency toward saturation. While at a fixed input voltage, increasing the input frequency also improves luminance. The higher the voltage, the greater is the change in luminance amplitude. In addition, as the frequency is increased from low to high, the color of the planar electroluminescent device sequentially changes from green to blue, and then to purple. The device only emits light just above the electrodes, that is, the spaced region between electrode A and B does not emit light. EXAMPLE 3
[0093] This example shows the effects of the size of the gap area between adjacent electrodes on luminance. Adjacent electrodes in the EL device of example 1 have a gap area between them at 0.5 mm wide. In this example, the space between electrodes A and electrodes B is varied to 0.4 mm, 1.0 mm, 1.75 mm, or 3.2 mm. Other parts of the EL device are arranged as in those in Example 1.
[0094] Deionized water was dropped onto the planar electroluminescent device, and tested on a 3 cm x 3 cm glass sheet area. EL cold light equipment was used to measure the luminance. Luminance was measured at 1000 Hz at 60 V, 100 V, 120 V, or 140 V. As shown in Figurel9, the luminance decreases when the gap width of the electrodes increases. And at higher voltage, the change in the amplitude of the luminance is also greater.
EXAMPLE 4
[0095] This example examines the relationship between electrical conductivity of the writing liquid and luminance. Different concentrations of sodium chloride solutions were used a writing liquid. Luminance was measured as described above at 1000 Hz, with varying voltage of 20 V, 40 V, 60 V, 80 V, 100 V, 120 V, or 140 V. It was found that high concentrations of NaCl solution will over-heat the planar electroluminescent device when the voltage was increased. Therefore, only those concentrations of NaCl as shown in Table 1 were used.
TABLE 1
Conductivity of Different Concentrations of Sodium Chloride Aqueous Solution (25°C)
Figure imgf000022_0001
Note: The conductivity was measured at 25°C. 0% NaCl means pure water.
[0096] In theory it can be understood that when conductivity increases, resistance would decrease and the applied field intensity on the light emitting layer would increase, thereby increasing the luminance. However, as shown in Figure 20, it seems the luminance does not vary much under different conductivities of the NaCl solution.
[0097] The effects of electrical conductivity on luminance were further examined using high conductivity material such as graphite powder and zinc powder. Graphite powder and metal zinc powder were sprinkled onto the surface of the EL device, and luminance was then meausred. The results show that luminance was about 10 cd / m2. Therefore, it seems conductivity does not have much impact on light output.
[0098] However, as shown in subsequent experiments, it was found that one reason for the apparent similar luminances under different concentrations of sodium chloride solution is that the polarity of the solution has a more significant impact on luminance. Different concentrations of sodium chloride solution have basically the same polarity, so the luminance variation is small.
EXAMPLE 5
[0099] This example examines the relationship between viscosity of the writing liquid and luminance. Polyethylene glycol with different viscosity was tested. Polyethylene glycol (PEG) with different molecular weight or different degree of polymerization has different viscosity. Polyethylene glycol having molecular weight of 200 to 600 is liquid at room temperature, whereas PEG with molecular weight above 600 gradually becomes semi-solid. Thus the higher the molecular weight, the higher is the solution viscosity. In this example, PEG with molecular weight of 200, 300, or 400 was tested, i.e., PEG200, PEG300, or PEG400. The PEG was added dropwise to the surface of the planar electroluminescent device of Example 1 (3 cm x 3 cm glass sheet). Luminance was measured at 1000 Hz at 20 V, 40 V, 60 V, 80 V, 100 V, 140 V, or 160 V.
[0100] As shown in Figure 21, the higher the viscosity, the lower is the luminance. This is because viscosity significantly impacts mobility, the higher the viscosity, the lower is the conductivity, thereby resulting in lower luminance is lower. EXAMPLE 6
[0101] This example examines the relationship between polarity of the writing liquid and luminance. Nonpolar or low-dielectric constant solvents such as toluene, petroleum ether, hexane, liquid paraffin, or dioxane were tested on the electroluminescent device of Example 1, and luminance was measured at 1000 Hz at 20 V, 40 V, 60 V, 80 V, 100 V, or 140 V. The results show that these solvents do not make the device emits light.
[0102] Next, polar solvents were tested. The polarity, dielectric constant and viscosity of methanol, deionized water, ethanol, acetic acid, ethylene glycol, dimethyl sulfoxide and acetonitrile are shown in Table 2 and Table 3, the luminance test results are shown in Figure 22 and Figure 23.
TABLE 2
Luminance, Polarity And Viscosity of Different Solvents
Figure imgf000024_0001
[0103] The results show that under normal operating voltage (e.g. greater than 60 V), water and ethanol generate similar level of luminance, which is slightly brighter than that of acetic acid, which in turn generates higher luminance than ethylene glycol (see Table 2 and Figure 22). On the other hand, the luminances of water and methanol are basically the same, which are slightly brighter than that of dimethyl sulfoxide. But dimethyl sulfoxide is brighter than acetonitrile (see Table 3 and Figure 23).
[0104] The above results indicate that the final luminance of the planar electroluminescent device is determined by viscosity and polarity. In other words, luminance is affected by both dielectric constant and viscosity. In Table 2, water has the highest polarity and dielectric constant, lowest viscosity, and the highest luminance. The viscosity of glycol is much higher than other solvents, and it has the lowest luminance. In Table 3, the results for acetonitrile seem to be not consistent with the above conclusion. A possible reason is that the acetonitrile has dissolved the thin film of the planar electroluminescent device.
[0105] In order to determine whether the dielectric constant and polarity of the solvent solution will affect the luminance of planar electroluminescent devices, the capacitance of the EL device was measured with different solvents. The measured data include frequency f and the corresponding impedance Zim. Since the insulating layer can be considered as a capacitor, the light emitting layer can be regarded as a capacitor with a Zener diode in parallel.
[0106] Firstly, f and Zim were measured without solvent according to the formula: Zim =— !— , coC which leads to log0Z~m =— log06J— log0C , wherein, CO is the angular velocity of the AC source power, CO = 2 f with unit in radians/sec. log10 Zim was plotted on the vertical axis, log10 co on the abscissa, and the intersection of the x axis is -logioC. Hence, the total capacitance C of the device can be calculated.
[0107] The f and Zim of liquid paraffin, deionized water and methanol was measured. The results are shown in Table 4. The results show that the overall capacitance of the non-polar solvents, which does not generate light from the EL device, is very small, almost equals to the capacitance without solvent. In contrast, the overall capacitance of the solvents which make the EL device emits light is very high. This shows that polar solvents or solvents with high dielectric constant can affect luminance through the effects on the overall capacitance of the device.
TABLE 4
Total Device Capacitance
Figure imgf000026_0001
EXAMPLE 7
[0108] This example compares EL device having the traditional vertical structure with the planar electroluminescent device of example 1.
[0109] According to a conventional fabrication method for the traditional vertical structure, the substrate is ITO plastic, which is also used as the bottom electrode. Insulating layer material is then printed on top, followed by printing the light-emitting layer, and the insulating layer again, with the last printing of Ag electrode. Since the top electrode is the opaque silver electrode, whereas the bottom electrode is the transparent ITO conductive plastic, therefore light is emitted from the bottom of the device. In contrast, solvent such as deionized water was dropped onto the surface of the planar electroluminescent device of the present invention for light emission. [0110] Luminance and light emission efficiency were measured at 1000 Hz under various voltages. As shown in Figure 24, the luminance of traditional electroluminescence device is brighter than that of the planar electroluminescence device of the present invention. However, the latter has significantly better luminous efficiency as compared to the former (see Figure 25).

Claims

What is claimed is:
1. A planar electroluminescent device comprising a substrate layer, an electrode layer, an insulating layer, and a light emitting layer, wherein the electrode layer comprises a plurality of electrodes that are arranged on the same level over the substrate layer, and there is space between adjacent electrodes so that there is no contact between adjacent electrodes, wherein the electrode layer is covered by the insulating layer, which in turn is covered by the light emitting layer, or the electrode layer is covered by the light emitting layer, which in turn is covered by the insulating layer.
2. The device of claim 1, further comprises one or more of protecting layers.
3. The device of claim 1, further comprises a modulating layer.
4. The device of claim 1, further comprises an encapsulation layer.
5. The device of claim 1, wherein the space between adjacent electrodes is 0.01 nm to 1 m wide, or from 0.1 mm to 3 mm wide.
6. The device of claim 1, wherein the electrodes comprise one or more of conductive metals, conductive carbons and polymers, conductive oxides, ionic-polymer components, flexible or stretchable conductive elastomers, or combinations thereof.
7. The device of claim 6, wherein the conductive metals comprise one or more of silver, aluminum, gold, copper, platinum, Fe, Mg-Al alloy, Cu-Ag alloy, Al-Cu alloy, Fe-Cu-Ag alloy, or combinations thereof.
8. The device of claim 6, wherein the conductive carbons and polymers comprise one or more of carbon black, carbon nanotube, graphene, graphite, PEDOT, polypyrrole, PANi, or combinations thereof.
9. The device of claim 6, wherein the conductive oxides are indium-tin oxide, F-doped tin oxide, znic-tin oxide, or combinations thereof.
10. The device of claim 6, wherein the flexible or stretchable conductive elastomers comprise one or more conductive materials and one or more elastomers.
11. The device of claim 1, wherein adjacent electrodes are made from the same or different materials.
12. The device of claim 1, wherein the substrate material is made from the group of glass, plastic, ceramic, cloth, wood, metal, and combinations thereof.
13. The device of claim 1, wherein the insulating layer comprises material with high dielectric constant.
14. The device of claim 1, wherein the insulating layer comprises one or more of barium titanate, titanium oxide, tantalum oxide, silicon dioxide, silicon oxynitride, silicon nitride, sialon, yttrium oxide, aluminum oxide, hafnium oxide, polymer dielectric and composites, or combinations thereof.
15. The device of claim 1, wherein the light emitting layer is 0.01 nm-10 cm thick, or from 10 μιη to 30 μιη.
16. The device of claim 1, wherein the light emitting layer comprises one or more of crystal particles, wires, belts, fibers, quantum dots, or combinations thereof.
17. The device of claim 1, wherein the light emitting layer comprises one or more of ZnS, ZnSe, ZnO, ZnTe, CdSe, CdS, CdTe, CaS, SrS, CsPbX3, CH3NH3PbX3 (X=C1, Br or I), or combinations thereof.
18. The device of claim 1, wherein the modulating layer is 0.01 nm-10 cm thick, or from 1 μπι to 100 μπι.
The device of claim 1, wherein the modulating layer comprises one or more of metal, alloy, carbon, polar solvent, conductive solution, polymer component solution, hydrogel, or combinations thereof.
20. The device of claim 1, wherein the protecting layer is 0.01 nm-1 mm thick, or from 5 nm to 100 nm.
21. The device of claim 1, wherein the protecting layer comprises one or more of cyano resin based binder, polyester resin, phenol formaldehyde resin, epoxy resin, PVDF, PTFE, P(VDF-TrFE), P(VDF-TrFE-CTFE), P(VDF-TrFE-CFE), or combinations thereof.
22. A light emitting writing board comprising any one of the device of claims 1-21, wherein light is emitted when a writing fluid is placed on the surface of said writing board.
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