WO2016201725A1 - Method for manufacturing low-temperature polysilicon thin film transistor (tft) substrate and low-temperature polysilicon tft substrate - Google Patents
Method for manufacturing low-temperature polysilicon thin film transistor (tft) substrate and low-temperature polysilicon tft substrate Download PDFInfo
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- WO2016201725A1 WO2016201725A1 PCT/CN2015/082667 CN2015082667W WO2016201725A1 WO 2016201725 A1 WO2016201725 A1 WO 2016201725A1 CN 2015082667 W CN2015082667 W CN 2015082667W WO 2016201725 A1 WO2016201725 A1 WO 2016201725A1
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- 229910021420 polycrystalline silicon Inorganic materials 0.000 title claims abstract description 168
- 229920005591 polysilicon Polymers 0.000 title claims abstract description 143
- 239000000758 substrate Substances 0.000 title claims abstract description 75
- 238000000034 method Methods 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000010409 thin film Substances 0.000 title abstract 3
- 239000004065 semiconductor Substances 0.000 claims abstract description 63
- 229910021417 amorphous silicon Inorganic materials 0.000 claims abstract description 43
- 238000002425 crystallisation Methods 0.000 claims abstract description 19
- 230000008025 crystallization Effects 0.000 claims abstract description 19
- 238000004151 rapid thermal annealing Methods 0.000 claims abstract description 7
- 239000010410 layer Substances 0.000 claims description 274
- 229920002120 photoresistant polymer Polymers 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 22
- 238000005530 etching Methods 0.000 claims description 21
- 229910052796 boron Inorganic materials 0.000 claims description 16
- 239000011229 interlayer Substances 0.000 claims description 16
- 238000000151 deposition Methods 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- -1 boron ions Chemical class 0.000 claims description 14
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 14
- 238000005468 ion implantation Methods 0.000 claims description 12
- 238000000059 patterning Methods 0.000 claims description 9
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 8
- 229910004205 SiNX Inorganic materials 0.000 claims description 8
- 238000005516 engineering process Methods 0.000 claims description 7
- 238000000137 annealing Methods 0.000 claims description 5
- 239000013078 crystal Substances 0.000 abstract description 15
- 238000012546 transfer Methods 0.000 abstract description 2
- 230000003139 buffering effect Effects 0.000 abstract 4
- 238000009413 insulation Methods 0.000 abstract 3
- 238000013508 migration Methods 0.000 abstract 2
- 230000005012 migration Effects 0.000 abstract 2
- 239000000969 carrier Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000002708 enhancing effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002050 diffraction method Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005224 laser annealing Methods 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1259—Multistep manufacturing methods
Definitions
- the present invention relates to the field of display technologies, and in particular, to a method for fabricating a low temperature polysilicon TFT substrate and a low temperature polysilicon TFT substrate.
- Low Temperature Poly-Silicon has received industry attention in liquid crystal display (LCD) and Organic Light Emitting Diode (OLED) technology due to its high electron mobility. It is regarded as an important material for realizing low-cost full-color flat panel display.
- low temperature polysilicon material has the advantages of high resolution, fast reaction speed, high brightness, high aperture ratio, low energy consumption, etc., and low temperature polysilicon can be fabricated at low temperature and can be used to fabricate C-MOS circuits. Widely researched to meet the needs of high resolution, low energy consumption.
- Low temperature polysilicon is a branch of polysilicon (poly-Si) technology.
- the molecular structure of polycrystalline silicon is neat and directional in a grain, so the electron mobility is 200-300 times faster than the disordered amorphous silicon (a-Si), which greatly improves the plate. The speed of the reaction shown.
- low-temperature polysilicon is mainly produced by chemical vapor deposition (CVD), solid phase crystallization (SPC), metal-induced crystallography (MIC), and metal-induced lateral crystallization (Metal-Induced Lateral). Crystallization, MILC, Excimer Laser Annealing (ELA) and other crystallization processes.
- a method for fabricating a conventional low-temperature polysilicon TFT substrate mainly includes the following steps: Step 1. Providing a substrate 100 to deposit a buffer layer 200 on the glass substrate 100; and Step 2: depositing a non-deposit on the buffer layer 200 A crystalline silicon (a-Si) layer 300; step 3, implanting a dose of boron on the amorphous silicon layer 300 by ion implantation, and heating by Rapid Thermal Anneal (RTA) crystallization technique 20 -30min, crystallizes amorphous silicon into polycrystalline silicon (poly-Si), and then etches away a small conductive layer deposited from the polycrystalline silicon surface during crystallization, leaving the required polysilicon layer 400; step 4, passing yellow light The etching process is performed on the polysilicon layer 400 to form a polysilicon semiconductor layer 450.
- RTA Rapid Thermal Anneal
- step 5 a photoresist is coated on the polysilicon semiconductor layer 450, and the photoresist is exposed and developed to obtain light on the polysilicon semiconductor layer 450.
- a resist layer 550 exposing both end regions of the polysilicon semiconductor layer 450; 550 is a shielding layer, and boron ions are implanted into the both end regions of the polysilicon semiconductor layer 450 by ion implantation to form a source/drain contact region 451; step 6, stripping the photoresist layer 550, sequentially on the polysilicon semiconductor layer 450
- a gate insulating layer 500, a gate electrode 600, an interlayer insulating layer 700, and source/drain electrodes 800 are formed.
- a conventional SPC crystallization process is adopted for the formation of low-temperature polysilicon.
- the SPC crystallization process can obtain crystal grains having good uniformity, the crystal grains are small and the grain boundaries are large, which may affect the loading.
- the mobility of the carriers and the leakage current of the TFT device can be obtained.
- the object of the present invention is to provide a method for fabricating a low-temperature polysilicon TFT substrate, which can effectively improve the crystallization efficiency of the crystallization process, increase the grain size, and reduce the number of grain boundaries, thereby enhancing the mobility of the carrier of the TFT device.
- the influence of the small grain boundary on the leakage current improves the electrical conductivity of the TFT.
- Another object of the present invention is to provide a low-temperature polysilicon TFT substrate in which the crystal grain size of the polycrystalline silicon crystal is large, the number of grain boundaries is small, the mobility of carriers of the TFT device is high, and the electrical conductivity of the TFT is good.
- the present invention provides a method for fabricating a low temperature polysilicon TFT substrate, comprising the following steps:
- Step 1 providing a substrate, depositing a buffer layer on the substrate;
- Step 2 depositing a thermal conductive insulating film on the buffer layer, and patterning the thermally conductive insulating film to obtain a thermally conductive insulating layer;
- Step 3 depositing an amorphous silicon layer on the buffer layer, the amorphous silicon layer completely covering the thermal conductive insulating layer;
- Step 4 implanting boron ions into the amorphous silicon layer by ion implantation technology, and then rapidly annealing the amorphous silicon layer to crystallize the amorphous silicon into polycrystalline silicon, and then etching away the crystallization process from the polycrystalline silicon by an etching process.
- Step 5 patterning the polysilicon layer to form a polysilicon semiconductor layer
- Step 6 Applying a photoresist on the polysilicon semiconductor layer, and exposing and developing the photoresist to obtain a photoresist layer on the polysilicon semiconductor layer to expose both end regions of the polysilicon semiconductor layer. And using the photoresist layer as a shielding layer, implanting boron ions into the two end regions of the polysilicon semiconductor layer by ion implantation to form source/drain contact regions;
- Step 7 stripping the photoresist layer, sequentially forming a gate insulating layer, a gate electrode, an interlayer insulating layer, a source/drain, and a source/drain at both ends of the source/drain and the polysilicon semiconductor layer on the polysilicon semiconductor layer
- the polar contact areas are in contact.
- the material of the buffer layer is SiNx, SiOx, or a combination of the two.
- the thermally conductive insulating layer is patterned by a yellow light and an etching process; the material of the thermally conductive insulating layer is Al 2 O 3 ; and the thickness of the thermally conductive insulating layer is 30-50 nm.
- the amorphous silicon layer has a thickness of 200-300 nm.
- the temperature of the rapid thermal annealing treatment is 650 ° C - 700 ° C, and the time is 15-25 minutes; the thickness of the conductive layer deposited on the surface of the polysilicon is etched away to a thickness of 100-150 nm.
- the polysilicon layer is patterned by a yellow light or etching process; the pattern of the thermally conductive insulating layer corresponds to the pattern of the polysilicon semiconductor layer.
- the material of the gate insulating layer is SiOx.
- the invention also provides a method for manufacturing a low temperature polysilicon TFT substrate, comprising the following steps:
- Step 1 providing a substrate, depositing a buffer layer on the substrate;
- Step 2 depositing a thermal conductive insulating film on the buffer layer, and patterning the thermally conductive insulating film to obtain a thermally conductive insulating layer;
- Step 3 depositing an amorphous silicon layer on the buffer layer, the amorphous silicon layer completely covering the thermal conductive insulating layer;
- Step 4 implanting boron ions into the amorphous silicon layer by ion implantation technology, and then rapidly annealing the amorphous silicon layer to crystallize the amorphous silicon into polycrystalline silicon, and then etching away the crystallization process from the polycrystalline silicon by an etching process.
- Step 5 patterning the polysilicon layer to form a polysilicon semiconductor layer
- Step 6 Applying a photoresist on the polysilicon semiconductor layer, and exposing and developing the photoresist to obtain a photoresist layer on the polysilicon semiconductor layer to expose both end regions of the polysilicon semiconductor layer. And using the photoresist layer as a shielding layer, implanting boron ions into the two end regions of the polysilicon semiconductor layer by ion implantation to form source/drain contact regions;
- Step 7 stripping the photoresist layer, sequentially forming a gate insulating layer, a gate electrode, an interlayer insulating layer, a source/drain, and a source/drain at both ends of the source/drain and the polysilicon semiconductor layer on the polysilicon semiconductor layer
- the contact areas of the poles are in contact;
- the material of the buffer layer is SiNx, SiOx, or a combination of the two;
- the thermally conductive insulating film is patterned by a yellow light, an etching process;
- the material of the thermally conductive insulating layer is Al 2 O 3 ;
- the thickness of the thermally conductive insulating layer is 30-50 nm;
- the amorphous silicon layer has a thickness of 200-300 nm.
- the present invention also provides a low-temperature polysilicon TFT substrate, comprising a substrate, a buffer layer disposed on the substrate, a thermally conductive insulating layer disposed on the buffer layer, and a polysilicon semiconductor layer disposed on the thermally conductive insulating layer.
- a gate insulating layer Covering the thermal conductive insulating layer and the polysilicon semiconductor layer on the buffer layer a gate insulating layer, a gate electrode disposed on the gate insulating layer, an interlayer insulating layer disposed on the gate insulating layer covering the gate electrode, and an interlayer insulating layer disposed on the interlayer insulating layer Source/drain;
- the two ends of the polysilicon semiconductor layer are source/drain contact regions implanted with boron ions; the gate insulating layer and the interlayer insulating layer are respectively provided with via holes above the source/drain contact regions The source/drain are in contact with the source/drain contact regions via the vias, respectively.
- the material of the buffer layer is SiNx, SiOx, or a combination of the two; the material of the thermally conductive insulating layer is Al 2 O 3 ; and the material of the gate insulating layer is SiOx.
- the thermally conductive insulating layer has a thickness of 30 to 50 nm; a pattern of the thermally conductive insulating layer corresponds to a pattern of the polycrystalline silicon semiconductor layer.
- the invention has the beneficial effects that the low-temperature polysilicon TFT substrate of the invention is formed by forming a thermal conductive insulating layer with good insulating property and thermal conductivity on the buffer layer, so that it can be quickly absorbed in the rapid thermal annealing process. A large amount of heat is transferred to the amorphous silicon layer in contact therewith, so that the crystallization efficiency of the amorphous silicon here is improved, and polycrystalline silicon having larger crystal grains and less grain boundaries is obtained, thereby enhancing the mobility of carriers of the corresponding TFT device, Reduce the effect of grain boundaries on leakage current.
- a thermal conductive insulating layer is disposed under the corresponding polysilicon semiconductor layer on the buffer layer, the crystal grain size of the polycrystalline silicon crystal is large, the number of grain boundaries is small, and the mobility of carriers of the TFT device is high, TFT The electrical properties are better.
- FIG. 1 is a schematic view showing a step 1 of a method for fabricating a conventional low-temperature polysilicon TFT substrate
- FIG. 2 is a schematic view showing a step 2 of a method for fabricating a conventional low-temperature polysilicon TFT substrate
- FIG. 3 is a schematic view showing a step 3 of a method for fabricating a conventional low-temperature polysilicon TFT substrate
- FIG. 4 is a schematic view showing a step 4 of a method for fabricating a conventional low-temperature polysilicon TFT substrate
- FIG. 5 is a schematic view showing a step 5 of a method for fabricating a conventional low-temperature polysilicon TFT substrate
- FIG. 6 is a schematic view showing a step 6 of a method for fabricating a conventional low-temperature polysilicon TFT substrate
- FIG. 7 is a flow chart showing a method of fabricating a low temperature polysilicon TFT substrate of the present invention.
- step 1 is a schematic diagram of step 1 of a method for fabricating a low temperature polysilicon TFT substrate of the present invention
- step 9 is a schematic diagram of step 2 of a method for fabricating a low temperature polysilicon TFT substrate of the present invention.
- step 3 is a schematic diagram of step 3 of a method for fabricating a low temperature polysilicon TFT substrate of the present invention
- step 11 is an amorphous silicon in step 4 of the method for fabricating a low temperature polysilicon TFT substrate of the present invention; a schematic diagram of implanting a certain amount of boron in the layer;
- step 4 is a schematic view showing the completion of step 4 of the method for fabricating the low temperature polysilicon TFT substrate of the present invention
- step 5 is a schematic diagram of step 5 of a method for fabricating a low temperature polysilicon TFT substrate of the present invention
- step 6 is a schematic diagram of step 6 of a method for fabricating a low temperature polysilicon TFT substrate of the present invention
- 15 is a schematic view showing a step 7 of a method for fabricating a low-temperature polysilicon TFT substrate of the present invention and a schematic cross-sectional structure of the low-temperature polysilicon TFT substrate of the present invention.
- the present invention first provides a method for fabricating a low temperature polysilicon TFT substrate, comprising the following steps:
- Step 1 providing a substrate 1, depositing a buffer layer 2 on the substrate 1;
- the substrate 1 is a common transparent substrate.
- the substrate 1 is a glass substrate;
- the material of the buffer layer 2 may be SiNx, SiOx, or a combination of both.
- Step 2 as shown in FIG. 9, a thermal insulating film is deposited on the buffer layer 2, and the thermally conductive insulating film is patterned to obtain a thermally conductive insulating layer 3;
- the material of the thermally conductive insulating layer 3 is Al 2 O 3 .
- the thermally conductive insulating layer 3 has a thickness of 30-50 nm.
- the thermally conductive insulating layer 3 is patterned by a yellow light or etching process so that the size of the thermally conductive insulating layer 3 is equal to the size of the polysilicon semiconductor layer 5 to be subsequently formed.
- Step 3 as shown in Figure 10, depositing an amorphous silicon layer 4 on the buffer layer 2, the amorphous silicon layer 4 completely covers the thermally conductive insulating layer 3;
- the amorphous silicon layer 4 has a thickness of 200-300 nm.
- Step 4 implanting a certain amount of boron ions into the amorphous silicon layer 4 by ion implantation, and then rapidly annealing the amorphous silicon layer 4 to crystallize the amorphous silicon.
- the rapid thermal annealing treatment temperature is 650 ° C - 700 ° C, the time is 15-25 minutes;
- the thickness of the conductive layer deposited on the surface of the polysilicon is etched away to a thickness of 100-150 nm, and the conductive layer is completely removed, leaving only the polysilicon structure.
- Step 5 as shown in FIG. 13, patterning the polysilicon layer 5 by a yellow light or etching process Processing, forming a polysilicon semiconductor layer 50;
- the pattern of the polysilicon semiconductor layer 50 corresponds to the pattern of the thermally conductive insulating layer 3.
- Step 6 as shown in FIG. 14, a photoresist is coated on the polysilicon semiconductor layer 50, and the photoresist is exposed and developed to obtain a photoresist layer 55 on the polysilicon semiconductor layer 50, which is exposed. Both ends of the polysilicon semiconductor layer 50; with the photoresist layer 55 as a shielding layer, boron ions are implanted into the two end regions of the polysilicon semiconductor layer 50 by ion implantation to form source/drain contacts District 51;
- Step 7 as shown in FIG. 15, the photoresist layer 55 is peeled off, and a gate insulating layer 6, a gate electrode 7, an interlayer insulating layer 8, and a source/drain electrode 9 are sequentially formed on the polysilicon semiconductor layer 50, the source The /drain 9 is in contact with the source/drain contact regions 51 in the regions of both ends of the polysilicon semiconductor layer 50.
- the fabrication of the low temperature polysilicon TFT substrate is completed. Since the thermally conductive insulating layer 3 has good insulating properties and thermal conductivity properties, the thermally conductive insulating layer 3 can quickly absorb a large amount of heat and transfer it to the amorphous silicon layer 4 in contact with it during the RTA process, thereby making the amorphous layer there.
- the silicon crystallization efficiency is improved, and the polycrystalline silicon layer 5 formed in the polysilicon layer 5 in the step 4 has larger crystal grains and fewer grain boundaries, and the polysilicon semiconductor layer 50 formed in the step 5 has better electrical properties, thereby enhancing the corresponding TFT device.
- the mobility of carriers reduces the influence of grain boundaries on leakage current and improves the electrical properties of TFTs.
- the present invention further provides a low temperature polysilicon TFT substrate, comprising a substrate 1 , a buffer layer 2 disposed on the substrate 1 , and a thermal conductive insulating layer 3 disposed on the buffer layer 2 .
- a polysilicon semiconductor layer 50 on the thermally conductive insulating layer 3 a gate insulating layer 6 on the buffer layer 2 covering the thermally conductive insulating layer 3 and the polysilicon semiconductor layer 50, and a gate provided on the gate insulating layer 6.
- the electrode 7 is provided on the gate insulating layer 6 to cover the interlayer insulating layer 8 of the gate electrode 7 and the source/drain electrodes 9 provided on the interlayer insulating layer 8.
- the two end regions of the polysilicon semiconductor layer 50 are source/drain contact regions 51 implanted with boron ions; the gate insulating layer 6 and the interlayer insulating layer 8 correspond to the source/drain contact regions 51.
- Via holes 91 are respectively provided; the source/drain electrodes 9 are in contact with the source/drain contact regions 51 via the via holes 91, respectively.
- the material of the buffer layer 2 may be SiNx, SiOx, or a combination of the two.
- the material of the thermally conductive insulating layer 3 is Al 2 O 3 .
- the material of the gate insulating layer 6 is SiOx.
- the thermally conductive insulating layer 3 has a thickness of 30-50 nm.
- the pattern of the thermally conductive insulating layer 3 corresponds to the pattern of the polysilicon semiconductor layer 50.
- the low-temperature polysilicon TFT substrate is provided below the corresponding polysilicon semiconductor layer on the buffer layer
- the thermal conductive insulating layer, the crystal grain size of the polycrystalline silicon crystal is large, the number of grain boundaries is small, the mobility of carriers of the TFT device is high, and the electrical properties of the TFT are good.
- the method for fabricating the low-temperature polysilicon TFT substrate of the present invention can form a thermal conductive insulating layer with good thermal conductivity and thermal conductivity on the buffer layer, so that it can quickly absorb a large amount in the rapid thermal annealing process.
- the heat is transferred to the amorphous silicon layer in contact with it, so that the crystallization efficiency of the amorphous silicon here is improved, and polycrystalline silicon having larger crystal grains and less grain boundaries is obtained, thereby enhancing the mobility of carriers of the corresponding TFT device, and reducing The effect of small grain boundaries on leakage current.
- a thermal conductive insulating layer is disposed under the corresponding polysilicon semiconductor layer on the buffer layer, the crystal grain size of the polycrystalline silicon crystal is large, the number of grain boundaries is small, and the mobility of carriers of the TFT device is high, TFT The electrical properties are better.
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Abstract
The present invention provides a method for manufacturing a low-temperature polysilicon thin film transistor (TFT) substrate and the low-temperature polysilicon TFT substrate. The method for manufacturing a low-temperature polysilicon thin film transistor (TFT) substrate comprises: forming a thermally-conductive insulation layer (3) having good insulation performance and a good heat conduction property on a buffering layer (2), so that the buffering layer (2) can absorb a large amount of heat and transfers the heat to an amorphous silicon layer (4) in contact with the buffering layer (3) during a rapid thermal annealing process, thereby improving the crystallization efficiency of amorphous silicon crystals at the position, the polysilicon (5) having larger grains and less grain boundaries is obtained, improving the migration rate of a carrier of a TFT device, and reducing the influence of the grain boundaries on leaked currents. In the low-temperature polysilicon TFT substrate, the thermally-conductive insulation layer (3) is disposed below the buffering layer (2) corresponding to a polysilicon semiconductor layer (50), the grain size of the polysilicon crystals is large, the number of the grain boundaries is small, so that the migration rate of the carrier of the TFT device is high, and the electrical property of the TFT is high.
Description
本发明涉及显示技术领域,尤其涉及一种低温多晶硅TFT基板的制作方法及低温多晶硅TFT基板。The present invention relates to the field of display technologies, and in particular, to a method for fabricating a low temperature polysilicon TFT substrate and a low temperature polysilicon TFT substrate.
随着平板显示的发展,高分辨率,低能耗的面板需求不断被提出。低温多晶硅(Low Temperature Poly-Silicon,LTPS)由于具有较高的电子迁移率,而在液晶显示器(Liquid Crystal Display,LCD)与有机发光二极管显示器Organic Light Emitting Diode,OLED)技术中得到了业界的重视,被视为实现低成本全彩平板显示的重要材料。对平板显示而言,采用低温多晶硅材料具有高分辨率、反应速度快、高亮度、高开口率、低能耗等优点,而且低温多晶硅可在低温下制作,并可用于制作C-MOS电路,因而被广泛研究,用以达到面板高分辨率,低能耗的需求。With the development of flat panel displays, high-resolution, low-energy panel requirements are constantly being proposed. Low Temperature Poly-Silicon (LTPS) has received industry attention in liquid crystal display (LCD) and Organic Light Emitting Diode (OLED) technology due to its high electron mobility. It is regarded as an important material for realizing low-cost full-color flat panel display. For flat panel display, low temperature polysilicon material has the advantages of high resolution, fast reaction speed, high brightness, high aperture ratio, low energy consumption, etc., and low temperature polysilicon can be fabricated at low temperature and can be used to fabricate C-MOS circuits. Widely researched to meet the needs of high resolution, low energy consumption.
低温多晶硅是多晶硅(poly-Si)技术的一个分支。多晶硅的分子结构在一颗晶粒中的排列状态是整齐而有方向性的,因此电子迁移率比排列杂乱的非晶硅(a-Si)快了200-300倍,极大的提高了平板显示的反应速度。目前制作低温多晶硅主要有:化学气相沉积(Chemical Vapor Deposition,CVD)、固相结晶(Solid Phase Crystallization,SPC)、金属诱导结晶(Metal-Induced Crystallization,MIC)、金属诱导横向结晶(Metal-Induced Lateral Crystallization,MILC)、准分子激光退火(Excimer Laser Annealing,ELA)等多种结晶制程方法。Low temperature polysilicon is a branch of polysilicon (poly-Si) technology. The molecular structure of polycrystalline silicon is neat and directional in a grain, so the electron mobility is 200-300 times faster than the disordered amorphous silicon (a-Si), which greatly improves the plate. The speed of the reaction shown. At present, low-temperature polysilicon is mainly produced by chemical vapor deposition (CVD), solid phase crystallization (SPC), metal-induced crystallography (MIC), and metal-induced lateral crystallization (Metal-Induced Lateral). Crystallization, MILC, Excimer Laser Annealing (ELA) and other crystallization processes.
请参阅图1至图6,现有低温多晶硅TFT基板的制作方法主要包括如下步骤:步骤1、提供一基板100,在玻璃基板100上沉积缓冲层200;步骤2、在缓冲层200上沉积非晶硅(a-Si)层300;步骤3、非晶硅层300上利用离子植入技术植入一定剂量的硼(boron),再通过快速热退火(Rapid Thermal Anneal,RTA)结晶技术加热20-30min,使非晶硅结晶成多晶硅(poly-Si),然后蚀刻掉结晶过程中从多晶硅表面析出的一层电阻很小的导电层,剩下需要的多晶硅层400;步骤4、通过黄光、蚀刻制程对多晶硅层400进行图案化处理,形成多晶硅半导体层450;步骤5、在多晶硅半导体层450上涂布光阻,通过对光阻进行曝光、显影,得到位于多晶硅半导体层450上的光阻层550,暴露出多晶硅半导体层450的两端区域;以光阻层
550为遮蔽层,对多晶硅半导体层450的两端区域,通过离子植入技术植入硼离子,形成源/漏极接触区451;步骤6、剥离光阻层550,在多晶硅半导体层450上依次形成栅极绝缘层500、栅极600、层间绝缘层700、源/漏极800。Referring to FIG. 1 to FIG. 6 , a method for fabricating a conventional low-temperature polysilicon TFT substrate mainly includes the following steps: Step 1. Providing a substrate 100 to deposit a buffer layer 200 on the glass substrate 100; and Step 2: depositing a non-deposit on the buffer layer 200 A crystalline silicon (a-Si) layer 300; step 3, implanting a dose of boron on the amorphous silicon layer 300 by ion implantation, and heating by Rapid Thermal Anneal (RTA) crystallization technique 20 -30min, crystallizes amorphous silicon into polycrystalline silicon (poly-Si), and then etches away a small conductive layer deposited from the polycrystalline silicon surface during crystallization, leaving the required polysilicon layer 400; step 4, passing yellow light The etching process is performed on the polysilicon layer 400 to form a polysilicon semiconductor layer 450. In step 5, a photoresist is coated on the polysilicon semiconductor layer 450, and the photoresist is exposed and developed to obtain light on the polysilicon semiconductor layer 450. a resist layer 550 exposing both end regions of the polysilicon semiconductor layer 450;
550 is a shielding layer, and boron ions are implanted into the both end regions of the polysilicon semiconductor layer 450 by ion implantation to form a source/drain contact region 451; step 6, stripping the photoresist layer 550, sequentially on the polysilicon semiconductor layer 450 A gate insulating layer 500, a gate electrode 600, an interlayer insulating layer 700, and source/drain electrodes 800 are formed.
上述低温多晶硅TFT基板的制作方法中关于低温多晶硅的形成采用传统的SPC结晶制程,该SPC结晶制程虽然能得到均一性较好的晶粒,但是晶粒偏小,晶界较多,会影响载流子的迁移率和TFT器件的漏电流。In the method for fabricating the low-temperature polysilicon TFT substrate, a conventional SPC crystallization process is adopted for the formation of low-temperature polysilicon. Although the SPC crystallization process can obtain crystal grains having good uniformity, the crystal grains are small and the grain boundaries are large, which may affect the loading. The mobility of the carriers and the leakage current of the TFT device.
发明内容Summary of the invention
本发明的目的在于提供一种低温多晶硅TFT基板的制作方法,能够有效提高结晶制程的晶化效率,增大晶粒尺寸,减少晶界数量,从而可以增强TFT器件载流子的迁移率,减小晶界对漏电流的影响,提高TFT的电性。The object of the present invention is to provide a method for fabricating a low-temperature polysilicon TFT substrate, which can effectively improve the crystallization efficiency of the crystallization process, increase the grain size, and reduce the number of grain boundaries, thereby enhancing the mobility of the carrier of the TFT device. The influence of the small grain boundary on the leakage current improves the electrical conductivity of the TFT.
本发明的另一目的在于提供一种低温多晶硅TFT基板,多晶硅结晶的晶粒尺寸较大,晶界数量较少,TFT器件载流子的迁移率较高,TFT的电性较好。Another object of the present invention is to provide a low-temperature polysilicon TFT substrate in which the crystal grain size of the polycrystalline silicon crystal is large, the number of grain boundaries is small, the mobility of carriers of the TFT device is high, and the electrical conductivity of the TFT is good.
为实现上述目的,本发明提供一种低温多晶硅TFT基板的制作方法,包括如下步骤:To achieve the above object, the present invention provides a method for fabricating a low temperature polysilicon TFT substrate, comprising the following steps:
步骤1、提供一基板,在基板上沉积缓冲层; Step 1, providing a substrate, depositing a buffer layer on the substrate;
步骤2、在缓冲层上沉积一层导热绝缘薄膜,并对该导热绝缘薄膜进行图案化处理,得到导热绝缘层; Step 2, depositing a thermal conductive insulating film on the buffer layer, and patterning the thermally conductive insulating film to obtain a thermally conductive insulating layer;
步骤3、在缓冲层上沉积非晶硅层,所述非晶硅层完全覆盖所述导热绝缘层; Step 3, depositing an amorphous silicon layer on the buffer layer, the amorphous silicon layer completely covering the thermal conductive insulating layer;
步骤4、采用离子植入技术在非晶硅层内植入硼离子,再对非晶硅层进行快速热退火处理,使非晶硅结晶成多晶硅,然后通过蚀刻工艺蚀刻掉结晶过程中从多晶硅表面析出的导电层,得到多晶硅层;Step 4: implanting boron ions into the amorphous silicon layer by ion implantation technology, and then rapidly annealing the amorphous silicon layer to crystallize the amorphous silicon into polycrystalline silicon, and then etching away the crystallization process from the polycrystalline silicon by an etching process. a conductive layer deposited on the surface to obtain a polysilicon layer;
步骤5、对多晶硅层进行图案化处理,形成多晶硅半导体层; Step 5, patterning the polysilicon layer to form a polysilicon semiconductor layer;
步骤6、在所述多晶硅半导体层上涂布光阻,通过对所述光阻进行曝光、显影,得到位于所述多晶硅半导体层上的光阻层,暴露出所述多晶硅半导体层的两端区域;以所述光阻层为遮蔽层,对所述多晶硅半导体层的两端区域通过离子植入技术植入硼离子,形成源/漏极接触区; Step 6. Applying a photoresist on the polysilicon semiconductor layer, and exposing and developing the photoresist to obtain a photoresist layer on the polysilicon semiconductor layer to expose both end regions of the polysilicon semiconductor layer. And using the photoresist layer as a shielding layer, implanting boron ions into the two end regions of the polysilicon semiconductor layer by ion implantation to form source/drain contact regions;
步骤7、剥离所述光阻层,在多晶硅半导体层上依次形成栅极绝缘层、栅极、层间绝缘层、源/漏极,所述源/漏极与多晶硅半导体层两端的源/漏极接触区相接触。 Step 7, stripping the photoresist layer, sequentially forming a gate insulating layer, a gate electrode, an interlayer insulating layer, a source/drain, and a source/drain at both ends of the source/drain and the polysilicon semiconductor layer on the polysilicon semiconductor layer The polar contact areas are in contact.
所述步骤1中,所述缓冲层的材料为SiNx、SiOx、或二者的组合。
In the step 1, the material of the buffer layer is SiNx, SiOx, or a combination of the two.
所述步骤2中,通过黄光、蚀刻制程对所述导热绝缘层进行图案化处理;所述导热绝缘层的材料为Al2O3;所述导热绝缘层的厚度为30-50nm。In the step 2, the thermally conductive insulating layer is patterned by a yellow light and an etching process; the material of the thermally conductive insulating layer is Al 2 O 3 ; and the thickness of the thermally conductive insulating layer is 30-50 nm.
所述步骤3中,所述非晶硅层的厚度为200-300nm。In the step 3, the amorphous silicon layer has a thickness of 200-300 nm.
所述步骤4中,快速热退火处理的温度为650℃-700℃,时间为15-25分钟;蚀刻掉多晶硅表面上析出的导电层的厚度为100-150nm。In the step 4, the temperature of the rapid thermal annealing treatment is 650 ° C - 700 ° C, and the time is 15-25 minutes; the thickness of the conductive layer deposited on the surface of the polysilicon is etched away to a thickness of 100-150 nm.
所述步骤5中,通过黄光、蚀刻制程对多晶硅层进行图案化处理;所述导热绝缘层的图形与所述多晶硅半导体层的图形相对应。In the step 5, the polysilicon layer is patterned by a yellow light or etching process; the pattern of the thermally conductive insulating layer corresponds to the pattern of the polysilicon semiconductor layer.
所述步骤7中,所述栅极绝缘层的材料为SiOx。In the step 7, the material of the gate insulating layer is SiOx.
本发明还提供一种低温多晶硅TFT基板的制作方法,包括如下步骤:The invention also provides a method for manufacturing a low temperature polysilicon TFT substrate, comprising the following steps:
步骤1、提供一基板,在基板上沉积缓冲层; Step 1, providing a substrate, depositing a buffer layer on the substrate;
步骤2、在缓冲层上沉积一层导热绝缘薄膜,并对该导热绝缘薄膜进行图案化处理,得到导热绝缘层; Step 2, depositing a thermal conductive insulating film on the buffer layer, and patterning the thermally conductive insulating film to obtain a thermally conductive insulating layer;
步骤3、在缓冲层上沉积非晶硅层,所述非晶硅层完全覆盖所述导热绝缘层; Step 3, depositing an amorphous silicon layer on the buffer layer, the amorphous silicon layer completely covering the thermal conductive insulating layer;
步骤4、采用离子植入技术在非晶硅层内植入硼离子,再对非晶硅层进行快速热退火处理,使非晶硅结晶成多晶硅,然后通过蚀刻工艺蚀刻掉结晶过程中从多晶硅表面析出的导电层,得到多晶硅层;Step 4: implanting boron ions into the amorphous silicon layer by ion implantation technology, and then rapidly annealing the amorphous silicon layer to crystallize the amorphous silicon into polycrystalline silicon, and then etching away the crystallization process from the polycrystalline silicon by an etching process. a conductive layer deposited on the surface to obtain a polysilicon layer;
步骤5、对多晶硅层进行图案化处理,形成多晶硅半导体层; Step 5, patterning the polysilicon layer to form a polysilicon semiconductor layer;
步骤6、在所述多晶硅半导体层上涂布光阻,通过对所述光阻进行曝光、显影,得到位于所述多晶硅半导体层上的光阻层,暴露出所述多晶硅半导体层的两端区域;以所述光阻层为遮蔽层,对所述多晶硅半导体层的两端区域通过离子植入技术植入硼离子,形成源/漏极接触区; Step 6. Applying a photoresist on the polysilicon semiconductor layer, and exposing and developing the photoresist to obtain a photoresist layer on the polysilicon semiconductor layer to expose both end regions of the polysilicon semiconductor layer. And using the photoresist layer as a shielding layer, implanting boron ions into the two end regions of the polysilicon semiconductor layer by ion implantation to form source/drain contact regions;
步骤7、剥离所述光阻层,在多晶硅半导体层上依次形成栅极绝缘层、栅极、层间绝缘层、源/漏极,所述源/漏极与多晶硅半导体层两端的源/漏极接触区相接触; Step 7, stripping the photoresist layer, sequentially forming a gate insulating layer, a gate electrode, an interlayer insulating layer, a source/drain, and a source/drain at both ends of the source/drain and the polysilicon semiconductor layer on the polysilicon semiconductor layer The contact areas of the poles are in contact;
其中,所述步骤1中,所述缓冲层的材料为SiNx、SiOx、或二者的组合;Wherein, in the step 1, the material of the buffer layer is SiNx, SiOx, or a combination of the two;
其中,所述步骤2中,通过黄光、蚀刻制程对所述导热绝缘薄膜进行图案化处理;所述导热绝缘层的材料为Al2O3;所述导热绝缘层的厚度为30-50nm;Wherein, in the step 2, the thermally conductive insulating film is patterned by a yellow light, an etching process; the material of the thermally conductive insulating layer is Al 2 O 3 ; the thickness of the thermally conductive insulating layer is 30-50 nm;
其中,所述步骤3中,所述非晶硅层的厚度为200-300nm。Wherein, in the step 3, the amorphous silicon layer has a thickness of 200-300 nm.
本发明还提供一种低温多晶硅TFT基板,包括基板、设于所述基板上的缓冲层、设于所述缓冲层上的导热绝缘层、设于所述导热绝缘层上的多晶硅半导体层、设于所述缓冲层上覆盖所述导热绝缘层与多晶硅半导体层
的栅极绝缘层、设于所述栅极绝缘层上的栅极、设于所述栅极绝缘层上覆盖所述栅极的层间绝缘层、及设于所述层间绝缘层上的源/漏极;The present invention also provides a low-temperature polysilicon TFT substrate, comprising a substrate, a buffer layer disposed on the substrate, a thermally conductive insulating layer disposed on the buffer layer, and a polysilicon semiconductor layer disposed on the thermally conductive insulating layer. Covering the thermal conductive insulating layer and the polysilicon semiconductor layer on the buffer layer
a gate insulating layer, a gate electrode disposed on the gate insulating layer, an interlayer insulating layer disposed on the gate insulating layer covering the gate electrode, and an interlayer insulating layer disposed on the interlayer insulating layer Source/drain;
所述多晶硅半导体层的两端区域为植入硼离子的源/漏极接触区;所述栅极绝缘层、及层间绝缘层上对应所述源/漏极接触区上方分别设有过孔;所述源/漏极分别经由所述过孔与所述源/漏极接触区相接触。The two ends of the polysilicon semiconductor layer are source/drain contact regions implanted with boron ions; the gate insulating layer and the interlayer insulating layer are respectively provided with via holes above the source/drain contact regions The source/drain are in contact with the source/drain contact regions via the vias, respectively.
所述缓冲层的材料为SiNx、SiOx、或二者的组合;所述导热绝缘层的材料为Al2O3;所述栅极绝缘层的材料为SiOx。The material of the buffer layer is SiNx, SiOx, or a combination of the two; the material of the thermally conductive insulating layer is Al 2 O 3 ; and the material of the gate insulating layer is SiOx.
所述导热绝缘层的厚度为30-50nm;所述导热绝缘层的图形与所述多晶硅半导体层的图形相对应。The thermally conductive insulating layer has a thickness of 30 to 50 nm; a pattern of the thermally conductive insulating layer corresponds to a pattern of the polycrystalline silicon semiconductor layer.
本发明的有益效果:本发明的低温多晶硅TFT基板的制作方法,通过在缓冲层上形成一层绝缘性能及导热性质很好的导热绝缘层,使其在快速热退火处理过程中能很快吸收大量热量并且传给与之接触的非晶硅层,使此处的非晶硅结晶效率提高,得到晶粒更大、晶界更少的多晶硅,从而增强相应TFT器件载流子的迁移率,减小晶界对漏电流的影响。本发明的低温多晶硅TFT基板,缓冲层上对应多晶硅半导体层的下方设有导热绝缘层,多晶硅结晶的晶粒尺寸较大,晶界数量较少,TFT器件载流子的迁移率较高,TFT的电性较好。The invention has the beneficial effects that the low-temperature polysilicon TFT substrate of the invention is formed by forming a thermal conductive insulating layer with good insulating property and thermal conductivity on the buffer layer, so that it can be quickly absorbed in the rapid thermal annealing process. A large amount of heat is transferred to the amorphous silicon layer in contact therewith, so that the crystallization efficiency of the amorphous silicon here is improved, and polycrystalline silicon having larger crystal grains and less grain boundaries is obtained, thereby enhancing the mobility of carriers of the corresponding TFT device, Reduce the effect of grain boundaries on leakage current. In the low-temperature polysilicon TFT substrate of the present invention, a thermal conductive insulating layer is disposed under the corresponding polysilicon semiconductor layer on the buffer layer, the crystal grain size of the polycrystalline silicon crystal is large, the number of grain boundaries is small, and the mobility of carriers of the TFT device is high, TFT The electrical properties are better.
为了能更进一步了解本发明的特征以及技术内容,请参阅以下有关本发明的详细说明与附图,然而附图仅提供参考与说明用,并非用来对本发明加以限制。The detailed description of the present invention and the accompanying drawings are to be understood,
附图中,In the drawings,
图1为现有的低温多晶硅TFT基板的制作方法的步骤1的示意图;1 is a schematic view showing a step 1 of a method for fabricating a conventional low-temperature polysilicon TFT substrate;
图2为现有的低温多晶硅TFT基板的制作方法的步骤2的示意图;2 is a schematic view showing a step 2 of a method for fabricating a conventional low-temperature polysilicon TFT substrate;
图3为现有的低温多晶硅TFT基板的制作方法的步骤3的示意图;3 is a schematic view showing a step 3 of a method for fabricating a conventional low-temperature polysilicon TFT substrate;
图4为现有的低温多晶硅TFT基板的制作方法的步骤4的示意图;4 is a schematic view showing a step 4 of a method for fabricating a conventional low-temperature polysilicon TFT substrate;
图5为现有的低温多晶硅TFT基板的制作方法的步骤5的示意图;5 is a schematic view showing a step 5 of a method for fabricating a conventional low-temperature polysilicon TFT substrate;
图6为现有的低温多晶硅TFT基板的制作方法的步骤6的示意图;6 is a schematic view showing a step 6 of a method for fabricating a conventional low-temperature polysilicon TFT substrate;
图7为本发明的低温多晶硅TFT基板的制作方法的流程图;7 is a flow chart showing a method of fabricating a low temperature polysilicon TFT substrate of the present invention;
图8为本发明的低温多晶硅TFT基板的制作方法的步骤1的示意图;8 is a schematic diagram of step 1 of a method for fabricating a low temperature polysilicon TFT substrate of the present invention;
图9为本发明的低温多晶硅TFT基板的制作方法的步骤2的示意图;9 is a schematic diagram of step 2 of a method for fabricating a low temperature polysilicon TFT substrate of the present invention;
图10为本发明的低温多晶硅TFT基板的制作方法的步骤3的示意图;10 is a schematic diagram of step 3 of a method for fabricating a low temperature polysilicon TFT substrate of the present invention;
图11为本发明的低温多晶硅TFT基板的制作方法的步骤4中在非晶硅
层内植入一定量硼的示意图;11 is an amorphous silicon in step 4 of the method for fabricating a low temperature polysilicon TFT substrate of the present invention;
a schematic diagram of implanting a certain amount of boron in the layer;
图12为本发明的低温多晶硅TFT基板的制作方法的步骤4完成之后的示意图;12 is a schematic view showing the completion of step 4 of the method for fabricating the low temperature polysilicon TFT substrate of the present invention;
图13为本发明的低温多晶硅TFT基板的制作方法的步骤5的示意图;13 is a schematic diagram of step 5 of a method for fabricating a low temperature polysilicon TFT substrate of the present invention;
图14为本发明的低温多晶硅TFT基板的制作方法的步骤6的示意图;14 is a schematic diagram of step 6 of a method for fabricating a low temperature polysilicon TFT substrate of the present invention;
图15为本发明的低温多晶硅TFT基板的制作方法的步骤7的示意图暨本发明的低温多晶硅TFT基板的剖面结构示意图。15 is a schematic view showing a step 7 of a method for fabricating a low-temperature polysilicon TFT substrate of the present invention and a schematic cross-sectional structure of the low-temperature polysilicon TFT substrate of the present invention.
为更进一步阐述本发明所采取的技术手段及其效果,以下结合本发明的优选实施例及其附图进行详细描述。In order to further clarify the technical means and effects of the present invention, the following detailed description will be made in conjunction with the preferred embodiments of the invention and the accompanying drawings.
请参阅图7至图15,本发明首先提供一种低温多晶硅TFT基板的制作方法,包括如下步骤:Referring to FIG. 7 to FIG. 15 , the present invention first provides a method for fabricating a low temperature polysilicon TFT substrate, comprising the following steps:
步骤1、如图8所示,提供一基板1,在基板1上沉积缓冲层2; Step 1, as shown in Figure 8, providing a substrate 1, depositing a buffer layer 2 on the substrate 1;
所述基板1为普通的透明基板,优选的,所述基板1为玻璃基板;The substrate 1 is a common transparent substrate. Preferably, the substrate 1 is a glass substrate;
具体地,所述缓冲层2的材料可以是SiNx、SiOx、或二者的组合。Specifically, the material of the buffer layer 2 may be SiNx, SiOx, or a combination of both.
步骤2、如图9所示,在缓冲层2上沉积一层导热绝缘薄膜,并对该导热绝缘薄膜进行图案化处理,得到导热绝缘层3; Step 2, as shown in FIG. 9, a thermal insulating film is deposited on the buffer layer 2, and the thermally conductive insulating film is patterned to obtain a thermally conductive insulating layer 3;
具体的,所述导热绝缘层3的材料为的Al2O3。Specifically, the material of the thermally conductive insulating layer 3 is Al 2 O 3 .
优选的,所述导热绝缘层3的厚度为30-50nm。Preferably, the thermally conductive insulating layer 3 has a thickness of 30-50 nm.
具体地,通过黄光、蚀刻制程对所述导热绝缘层3进行图案化处理,使所述导热绝缘层3的尺寸大小等于后续要制作的多晶硅半导体层5的大小。Specifically, the thermally conductive insulating layer 3 is patterned by a yellow light or etching process so that the size of the thermally conductive insulating layer 3 is equal to the size of the polysilicon semiconductor layer 5 to be subsequently formed.
步骤3、如图10所示,在缓冲层2上沉积非晶硅层4,所述非晶硅层4完全覆盖所述导热绝缘层3; Step 3, as shown in Figure 10, depositing an amorphous silicon layer 4 on the buffer layer 2, the amorphous silicon layer 4 completely covers the thermally conductive insulating layer 3;
优选的,所述非晶硅层4的厚度为200-300nm。Preferably, the amorphous silicon layer 4 has a thickness of 200-300 nm.
步骤4、如图11、图12所示,采用离子植入技术在非晶硅层4内植入一定量的硼离子,再对非晶硅层4进行快速热退火处理,使非晶硅结晶成多晶硅,然后通过蚀刻工艺蚀刻掉结晶过程中从多晶硅表面析出的导电层,得到多晶硅层5; Step 4, as shown in FIG. 11 and FIG. 12, implanting a certain amount of boron ions into the amorphous silicon layer 4 by ion implantation, and then rapidly annealing the amorphous silicon layer 4 to crystallize the amorphous silicon. Polycrystalline silicon, and then etching away the conductive layer deposited from the polycrystalline silicon surface during the crystallization process to obtain the polysilicon layer 5;
具体地,快速热退火处理的温度为650℃-700℃,时间为15-25分钟;Specifically, the rapid thermal annealing treatment temperature is 650 ° C - 700 ° C, the time is 15-25 minutes;
优选的,蚀刻掉多晶硅表面上析出的导电层的厚度为100-150nm,将所述导电层完全去除,仅剩下多晶硅结构。Preferably, the thickness of the conductive layer deposited on the surface of the polysilicon is etched away to a thickness of 100-150 nm, and the conductive layer is completely removed, leaving only the polysilicon structure.
步骤5、如图13所示,通过黄光、蚀刻制程对多晶硅层5进行图案化
处理,形成多晶硅半导体层50; Step 5, as shown in FIG. 13, patterning the polysilicon layer 5 by a yellow light or etching process
Processing, forming a polysilicon semiconductor layer 50;
具体的,所述多晶硅半导体层50的图形与所述导热绝缘层3的图形相对应。Specifically, the pattern of the polysilicon semiconductor layer 50 corresponds to the pattern of the thermally conductive insulating layer 3.
步骤6、如图14所示,在所述多晶硅半导体层50上涂布光阻,通过对所述光阻进行曝光、显影,得到位于所述多晶硅半导体层50上的光阻层55,暴露出所述多晶硅半导体层50的两端区域;以所述光阻层55为遮蔽层,对所述多晶硅半导体层50的两端区域,通过离子植入技术植入硼离子,形成源/漏极接触区51; Step 6, as shown in FIG. 14, a photoresist is coated on the polysilicon semiconductor layer 50, and the photoresist is exposed and developed to obtain a photoresist layer 55 on the polysilicon semiconductor layer 50, which is exposed. Both ends of the polysilicon semiconductor layer 50; with the photoresist layer 55 as a shielding layer, boron ions are implanted into the two end regions of the polysilicon semiconductor layer 50 by ion implantation to form source/drain contacts District 51;
步骤7、如图15所示,剥离所述光阻层55,在多晶硅半导体层50上依次形成栅极绝缘层6、栅极7、层间绝缘层8、源/漏极9,所述源/漏极9与多晶硅半导体层50两端区域的源/漏极接触区51相接触。 Step 7, as shown in FIG. 15, the photoresist layer 55 is peeled off, and a gate insulating layer 6, a gate electrode 7, an interlayer insulating layer 8, and a source/drain electrode 9 are sequentially formed on the polysilicon semiconductor layer 50, the source The /drain 9 is in contact with the source/drain contact regions 51 in the regions of both ends of the polysilicon semiconductor layer 50.
至此,完成该低温多晶硅TFT基板的制作。由于导热绝缘层3具有很好的绝缘性能及导热性质,在RTA处理过程中,导热绝缘层3能很快吸收大量热量并且传给与之接触的非晶硅层4,使此处的非晶硅结晶效率提高,所述步骤4中形成的多晶硅层5内的多晶硅的晶粒更大、晶界更少,步骤5中形成的多晶硅半导体层50的电性较好,从而可以增强相应TFT器件载流子的迁移率,减小晶界对漏电流的影响,改善TFT的电性。Thus, the fabrication of the low temperature polysilicon TFT substrate is completed. Since the thermally conductive insulating layer 3 has good insulating properties and thermal conductivity properties, the thermally conductive insulating layer 3 can quickly absorb a large amount of heat and transfer it to the amorphous silicon layer 4 in contact with it during the RTA process, thereby making the amorphous layer there. The silicon crystallization efficiency is improved, and the polycrystalline silicon layer 5 formed in the polysilicon layer 5 in the step 4 has larger crystal grains and fewer grain boundaries, and the polysilicon semiconductor layer 50 formed in the step 5 has better electrical properties, thereby enhancing the corresponding TFT device. The mobility of carriers reduces the influence of grain boundaries on leakage current and improves the electrical properties of TFTs.
请参阅图15,本发明还提供一种低温多晶硅TFT基板,包括基板1、设于所述基板1上的缓冲层2、设于所述缓冲层2上的导热绝缘层3、设于所述导热绝缘层3上的多晶硅半导体层50、设于所述缓冲层2上覆盖所述导热绝缘层3与多晶硅半导体层50的栅极绝缘层6、设于所述栅极绝缘层6上的栅极7、设于所述栅极绝缘层6上覆盖所述栅极7的层间绝缘层8、及设于所述层间绝缘层8上的源/漏极9。Referring to FIG. 15 , the present invention further provides a low temperature polysilicon TFT substrate, comprising a substrate 1 , a buffer layer 2 disposed on the substrate 1 , and a thermal conductive insulating layer 3 disposed on the buffer layer 2 . a polysilicon semiconductor layer 50 on the thermally conductive insulating layer 3, a gate insulating layer 6 on the buffer layer 2 covering the thermally conductive insulating layer 3 and the polysilicon semiconductor layer 50, and a gate provided on the gate insulating layer 6. The electrode 7 is provided on the gate insulating layer 6 to cover the interlayer insulating layer 8 of the gate electrode 7 and the source/drain electrodes 9 provided on the interlayer insulating layer 8.
所述多晶硅半导体层50的两端区域为植入硼离子的源/漏极接触区51;所述栅极绝缘层6、及层间绝缘层8上对应所述源/漏极接触区51上方分别设有过孔91;所述源/漏极9分别经由所述过孔91与所述源/漏极接触区51相接触。The two end regions of the polysilicon semiconductor layer 50 are source/drain contact regions 51 implanted with boron ions; the gate insulating layer 6 and the interlayer insulating layer 8 correspond to the source/drain contact regions 51. Via holes 91 are respectively provided; the source/drain electrodes 9 are in contact with the source/drain contact regions 51 via the via holes 91, respectively.
具体的,所述缓冲层2的材料可以是SiNx、SiOx、或二者的组合。Specifically, the material of the buffer layer 2 may be SiNx, SiOx, or a combination of the two.
优选的,所述导热绝缘层3的材料为Al2O3。具体的,所述栅极绝缘层6的材料为SiOx。Preferably, the material of the thermally conductive insulating layer 3 is Al 2 O 3 . Specifically, the material of the gate insulating layer 6 is SiOx.
优选的,所述导热绝缘层3的厚度为30-50nm。Preferably, the thermally conductive insulating layer 3 has a thickness of 30-50 nm.
具体的,所述导热绝缘层3的图形与所述多晶硅半导体层50的图形相对应。Specifically, the pattern of the thermally conductive insulating layer 3 corresponds to the pattern of the polysilicon semiconductor layer 50.
上述低温多晶硅TFT基板,缓冲层上对应多晶硅半导体层的下方设有
导热绝缘层,多晶硅结晶的晶粒尺寸较大,晶界数量较少,TFT器件载流子的迁移率较高,TFT的电性较好。The low-temperature polysilicon TFT substrate is provided below the corresponding polysilicon semiconductor layer on the buffer layer
The thermal conductive insulating layer, the crystal grain size of the polycrystalline silicon crystal is large, the number of grain boundaries is small, the mobility of carriers of the TFT device is high, and the electrical properties of the TFT are good.
综上所述,本发明的低温多晶硅TFT基板的制作方法,通过在缓冲层上形成一层绝缘性能及导热性质很好的导热绝缘层,使其在快速热退火处理过程中能很快吸收大量热量并且传给与之接触的非晶硅层,使此处的非晶硅结晶效率提高,得到晶粒更大、晶界更少的多晶硅,从而增强相应TFT器件载流子的迁移率,减小晶界对漏电流的影响。本发明的低温多晶硅TFT基板,缓冲层上对应多晶硅半导体层的下方设有导热绝缘层,多晶硅结晶的晶粒尺寸较大,晶界数量较少,TFT器件载流子的迁移率较高,TFT的电性较好。In summary, the method for fabricating the low-temperature polysilicon TFT substrate of the present invention can form a thermal conductive insulating layer with good thermal conductivity and thermal conductivity on the buffer layer, so that it can quickly absorb a large amount in the rapid thermal annealing process. The heat is transferred to the amorphous silicon layer in contact with it, so that the crystallization efficiency of the amorphous silicon here is improved, and polycrystalline silicon having larger crystal grains and less grain boundaries is obtained, thereby enhancing the mobility of carriers of the corresponding TFT device, and reducing The effect of small grain boundaries on leakage current. In the low-temperature polysilicon TFT substrate of the present invention, a thermal conductive insulating layer is disposed under the corresponding polysilicon semiconductor layer on the buffer layer, the crystal grain size of the polycrystalline silicon crystal is large, the number of grain boundaries is small, and the mobility of carriers of the TFT device is high, TFT The electrical properties are better.
以上所述,对于本领域的普通技术人员来说,可以根据本发明的技术方案和技术构思作出其他各种相应的改变和变形,而所有这些改变和变形都应属于本发明后附的权利要求的保护范围。
In the above, various other changes and modifications can be made in accordance with the technical solutions and technical concept of the present invention, and all such changes and modifications should be included in the appended claims. The scope of protection.
Claims (14)
- 一种低温多晶硅TFT基板的制作方法,包括如下步骤:A method for manufacturing a low temperature polysilicon TFT substrate comprises the following steps:步骤1、提供一基板,在基板上沉积缓冲层;Step 1, providing a substrate, depositing a buffer layer on the substrate;步骤2、在缓冲层上沉积一层导热绝缘薄膜,并对该导热绝缘薄膜进行图案化处理,得到导热绝缘层;Step 2, depositing a thermal conductive insulating film on the buffer layer, and patterning the thermally conductive insulating film to obtain a thermally conductive insulating layer;步骤3、在缓冲层上沉积非晶硅层,所述非晶硅层完全覆盖所述导热绝缘层;Step 3, depositing an amorphous silicon layer on the buffer layer, the amorphous silicon layer completely covering the thermal conductive insulating layer;步骤4、采用离子植入技术在非晶硅层内植入硼离子,再对非晶硅层进行快速热退火处理,使非晶硅结晶成多晶硅,然后通过蚀刻工艺蚀刻掉结晶过程中从多晶硅表面析出的导电层,得到多晶硅层;Step 4: implanting boron ions into the amorphous silicon layer by ion implantation technology, and then rapidly annealing the amorphous silicon layer to crystallize the amorphous silicon into polycrystalline silicon, and then etching away the crystallization process from the polycrystalline silicon by an etching process. a conductive layer deposited on the surface to obtain a polysilicon layer;步骤5、对多晶硅层进行图案化处理,形成多晶硅半导体层;Step 5, patterning the polysilicon layer to form a polysilicon semiconductor layer;步骤6、在所述多晶硅半导体层上涂布光阻,通过对所述光阻进行曝光、显影,得到位于所述多晶硅半导体层上的光阻层,暴露出所述多晶硅半导体层的两端区域;以所述光阻层为遮蔽层,对所述多晶硅半导体层的两端区域通过离子植入技术植入硼离子,形成源/漏极接触区;Step 6. Applying a photoresist on the polysilicon semiconductor layer, and exposing and developing the photoresist to obtain a photoresist layer on the polysilicon semiconductor layer to expose both end regions of the polysilicon semiconductor layer. And using the photoresist layer as a shielding layer, implanting boron ions into the two end regions of the polysilicon semiconductor layer by ion implantation to form source/drain contact regions;步骤7、剥离所述光阻层,在多晶硅半导体层上依次形成栅极绝缘层、栅极、层间绝缘层、源/漏极,所述源/漏极与多晶硅半导体层两端的源/漏极接触区相接触。Step 7, stripping the photoresist layer, sequentially forming a gate insulating layer, a gate electrode, an interlayer insulating layer, a source/drain, and a source/drain at both ends of the source/drain and the polysilicon semiconductor layer on the polysilicon semiconductor layer The polar contact areas are in contact.
- 如权利要求1所述的低温多晶硅TFT基板的制作方法,其中,所述步骤1中,所述缓冲层的材料为SiNx、SiOx、或二者的组合。The method of fabricating a low-temperature polysilicon TFT substrate according to claim 1, wherein in the step 1, the material of the buffer layer is SiNx, SiOx, or a combination of the two.
- 如权利要求1所述的低温多晶硅TFT基板的制作方法,其中,所述步骤2中,通过黄光、蚀刻制程对所述导热绝缘薄膜进行图案化处理;所述导热绝缘层的材料为Al2O3;所述导热绝缘层的厚度为30-50nm。The method of fabricating a low-temperature polysilicon TFT substrate according to claim 1, wherein in the step 2, the thermally conductive insulating film is patterned by a yellow light or an etching process; and the material of the thermally conductive insulating layer is Al 2 O 3 ; The thermally conductive insulating layer has a thickness of 30 to 50 nm.
- 如权利要求1所述的低温多晶硅TFT基板的制作方法,其中,所述步骤3中,所述非晶硅层的厚度为200-300nm。The method of fabricating a low-temperature polysilicon TFT substrate according to claim 1, wherein in the step 3, the amorphous silicon layer has a thickness of 200 to 300 nm.
- 如权利要求1所述的低温多晶硅TFT基板的制作方法,其中,所述步骤4中,快速热退火处理的温度为650℃-700℃,时间为15-25分钟;蚀刻掉多晶硅表面上析出的导电层的厚度为100-150nm。The method of fabricating a low-temperature polysilicon TFT substrate according to claim 1, wherein in the step 4, the temperature of the rapid thermal annealing treatment is 650 ° C - 700 ° C for 15-25 minutes; etching out the surface of the polysilicon The conductive layer has a thickness of 100 to 150 nm.
- 如权利要求1所述的低温多晶硅TFT基板的制作方法,其中,所述步骤5中,通过黄光、蚀刻制程对多晶硅层进行图案化处理;所述导热绝缘层的图形与所述多晶硅半导体层的图形相对应。The method of fabricating a low-temperature polysilicon TFT substrate according to claim 1, wherein in the step 5, the polysilicon layer is patterned by a yellow light or an etching process; the pattern of the thermally conductive insulating layer and the polysilicon semiconductor layer The graphics correspond.
- 如权利要求1所述的低温多晶硅TFT基板的制作方法,其中,所述 步骤7中,所述栅极绝缘层的材料为SiOx。The method of fabricating a low temperature polysilicon TFT substrate according to claim 1, wherein said In the step 7, the material of the gate insulating layer is SiOx.
- 一种低温多晶硅TFT基板的制作方法,包括如下步骤:A method for manufacturing a low temperature polysilicon TFT substrate comprises the following steps:步骤1、提供一基板,在基板上沉积缓冲层;Step 1, providing a substrate, depositing a buffer layer on the substrate;步骤2、在缓冲层上沉积一层导热绝缘薄膜,并对该导热绝缘薄膜进行图案化处理,得到导热绝缘层;Step 2, depositing a thermal conductive insulating film on the buffer layer, and patterning the thermally conductive insulating film to obtain a thermally conductive insulating layer;步骤3、在缓冲层上沉积非晶硅层,所述非晶硅层完全覆盖所述导热绝缘层;Step 3, depositing an amorphous silicon layer on the buffer layer, the amorphous silicon layer completely covering the thermal conductive insulating layer;步骤4、采用离子植入技术在非晶硅层内植入硼离子,再对非晶硅层进行快速热退火处理,使非晶硅结晶成多晶硅,然后通过蚀刻工艺蚀刻掉结晶过程中从多晶硅表面析出的导电层,得到多晶硅层;Step 4: implanting boron ions into the amorphous silicon layer by ion implantation technology, and then rapidly annealing the amorphous silicon layer to crystallize the amorphous silicon into polycrystalline silicon, and then etching away the crystallization process from the polycrystalline silicon by an etching process. a conductive layer deposited on the surface to obtain a polysilicon layer;步骤5、对多晶硅层进行图案化处理,形成多晶硅半导体层;Step 5, patterning the polysilicon layer to form a polysilicon semiconductor layer;步骤6、在所述多晶硅半导体层上涂布光阻,通过对所述光阻进行曝光、显影,得到位于所述多晶硅半导体层上的光阻层,暴露出所述多晶硅半导体层的两端区域;以所述光阻层为遮蔽层,对所述多晶硅半导体层的两端区域通过离子植入技术植入硼离子,形成源/漏极接触区;Step 6. Applying a photoresist on the polysilicon semiconductor layer, and exposing and developing the photoresist to obtain a photoresist layer on the polysilicon semiconductor layer to expose both end regions of the polysilicon semiconductor layer. And using the photoresist layer as a shielding layer, implanting boron ions into the two end regions of the polysilicon semiconductor layer by ion implantation to form source/drain contact regions;步骤7、剥离所述光阻层,在多晶硅半导体层上依次形成栅极绝缘层、栅极、层间绝缘层、源/漏极,所述源/漏极与多晶硅半导体层两端的源/漏极接触区相接触;Step 7, stripping the photoresist layer, sequentially forming a gate insulating layer, a gate electrode, an interlayer insulating layer, a source/drain, and a source/drain at both ends of the source/drain and the polysilicon semiconductor layer on the polysilicon semiconductor layer The contact areas of the poles are in contact;其中,所述步骤1中,所述缓冲层的材料为SiNx、SiOx、或二者的组合;Wherein, in the step 1, the material of the buffer layer is SiNx, SiOx, or a combination of the two;其中,所述步骤2中,通过黄光、蚀刻制程对所述导热绝缘薄膜进行图案化处理;所述导热绝缘层的材料为Al2O3;所述导热绝缘层的厚度为30-50nm;Wherein, in the step 2, the thermally conductive insulating film is patterned by a yellow light, an etching process; the material of the thermally conductive insulating layer is Al 2 O 3 ; the thickness of the thermally conductive insulating layer is 30-50 nm;其中,所述步骤3中,所述非晶硅层的厚度为200-300nm。Wherein, in the step 3, the amorphous silicon layer has a thickness of 200-300 nm.
- 如权利要求8所述的低温多晶硅TFT基板的制作方法,其中,所述步骤4中,快速热退火处理的温度为650℃-700℃,时间为15-25分钟;蚀刻掉多晶硅表面上析出的导电层的厚度为100-150nm。The method of fabricating a low-temperature polysilicon TFT substrate according to claim 8, wherein in the step 4, the temperature of the rapid thermal annealing treatment is 650 ° C - 700 ° C for 15-25 minutes; etching out the surface of the polysilicon The conductive layer has a thickness of 100 to 150 nm.
- 如权利要求8所述的低温多晶硅TFT基板的制作方法,其中,所述步骤5中,通过黄光、蚀刻制程对多晶硅层进行图案化处理;所述导热绝缘层的图形与所述多晶硅半导体层的图形相对应。The method of fabricating a low-temperature polysilicon TFT substrate according to claim 8, wherein in the step 5, the polysilicon layer is patterned by a yellow light or an etching process; the pattern of the thermally conductive insulating layer and the polysilicon semiconductor layer The graphics correspond.
- 如权利要求8所述的低温多晶硅TFT基板的制作方法,其中,所述步骤7中,所述栅极绝缘层的材料为SiOx。The method of fabricating a low-temperature polysilicon TFT substrate according to claim 8, wherein in the step 7, the material of the gate insulating layer is SiOx.
- 一种低温多晶硅TFT基板,包括基板、设于所述基板上的缓冲层、设于所述缓冲层上的导热绝缘层、设于所述导热绝缘层上的多晶硅半导体 层、设于所述缓冲层上覆盖所述导热绝缘层与多晶硅半导体层的栅极绝缘层、设于所述栅极绝缘层上的栅极、设于所述栅极绝缘层上覆盖所述栅极的层间绝缘层、及设于所述层间绝缘层上的源/漏极;A low-temperature polysilicon TFT substrate comprising a substrate, a buffer layer disposed on the substrate, a thermally conductive insulating layer disposed on the buffer layer, and a polysilicon semiconductor disposed on the thermally conductive insulating layer a gate, a gate insulating layer covering the thermally conductive insulating layer and the polysilicon semiconductor layer, a gate provided on the gate insulating layer, and a gate insulating layer covering the buffer layer An interlayer insulating layer of the gate electrode and a source/drain provided on the interlayer insulating layer;所述多晶硅半导体层的两端区域为植入硼离子的源/漏极接触区;所述栅极绝缘层、及层间绝缘层上对应所述源/漏极接触区上方分别设有过孔;所述源/漏极分别经由所述过孔与所述源/漏极接触区相接触。The two ends of the polysilicon semiconductor layer are source/drain contact regions implanted with boron ions; the gate insulating layer and the interlayer insulating layer are respectively provided with via holes above the source/drain contact regions The source/drain are in contact with the source/drain contact regions via the vias, respectively.
- 如权利要求12所述的低温多晶硅TFT基板,其中,所述缓冲层的材料为SiNx、SiOx、或二者的组合;所述导热绝缘层的材料为Al2O3;所述栅极绝缘层的材料为SiOx。The low-temperature polysilicon TFT substrate according to claim 12, wherein the buffer layer is made of SiNx, SiOx, or a combination of the two; the thermally conductive insulating layer is made of Al 2 O 3 ; The material is SiOx.
- 如权利要求12所述的低温多晶硅TFT基板,其中,所述导热绝缘层的厚度为30-50nm;所述导热绝缘层的图形与所述多晶硅半导体层的图形相对应。 The low-temperature polysilicon TFT substrate according to claim 12, wherein said thermally conductive insulating layer has a thickness of 30 to 50 nm; and said thermally conductive insulating layer has a pattern corresponding to a pattern of said polycrystalline silicon semiconductor layer.
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