WO2016197972A1 - Method, device and apparatus for detecting pipeline defect - Google Patents
Method, device and apparatus for detecting pipeline defect Download PDFInfo
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- WO2016197972A1 WO2016197972A1 PCT/CN2016/085425 CN2016085425W WO2016197972A1 WO 2016197972 A1 WO2016197972 A1 WO 2016197972A1 CN 2016085425 W CN2016085425 W CN 2016085425W WO 2016197972 A1 WO2016197972 A1 WO 2016197972A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
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- the invention relates to the field of detection technology, in particular to a pipeline defect detecting method, a pipeline defect detecting device and a pipeline defect detecting device.
- Ultrasonic testing is realized by the information provided by the interaction of ultrasonic waves and objects.
- the sound wave can propagate in the metal.
- the disadvantage of this method is that the ultrasonic wave decays rapidly in the air.
- Coupling agents such as oil or water are not suitable for the detection of buried pipelines.
- Radiographic detection is a non-destructive testing method that uses physical effects (such as changes in radiant intensity, scattering, etc.) generated by the interaction between ionizing radiation and matter to detect discontinuities, structures, or thicknesses within the workpiece. The same applies to the detection of buried pipelines.
- the eddy current test method works on the principle of electromagnetic induction, so the eddy current test method can detect the surface of the workpiece. Defects and near surface defects.
- the remarkable feature of the eddy current testing method is that it acts on the conductive material, not necessarily the ferromagnetic material, but the effect on the ferromagnetic material is poor.
- the surface smoothness, flatness and edge of the workpiece to be inspected have a great influence on the eddy current. Therefore, the eddy current testing method is often used for the detection of non-ferromagnetic workpieces such as copper tubes with regular shapes and smooth surfaces. If the buried pipeline is a ferromagnetic pipeline, the eddy current detection method cannot be realized, and the eddy current detection method also requires an excitation source, and the excavation is still required to detect the buried pipeline.
- the invention patent application with the publication number CN102095080A discloses a non-excavation magnetic detection method for a buried pipeline, the principle of which is to utilize the magnetic property of the buried pipeline itself magnetized by the earth magnetic field as the excitation source, and utilize the magnetic induction intensity.
- a fluxgate sensor with a resolution of 1nT measures the magnetic induction and attenuation above the bottom surface, and simultaneously extends the detection result, and then uses the data processing to detect the quality of the pipeline.
- the document does not specifically disclose how to detect the defects of the buried pipeline, and it is impossible to judge the location of the defect of the buried pipeline and the size of the defect.
- the technical problem to be solved by the present invention is to overcome the defects of the prior art, and to provide a pipe defect detecting method, a pipe defect detecting device and a pipe defect detecting device capable of accurately detecting a defect position and a defect size on a pipe.
- an aspect of the present invention provides a pipeline defect detecting method, including: detecting a first parameter related to a magnetic induction intensity along a length direction of the pipeline; determining whether the first parameter exceeds a predetermined threshold; The position at which the first parameter exceeds a predetermined threshold is determined as a defect position of the pipe; and the degree of defect of the pipe is determined based on a value of the first parameter exceeding a predetermined threshold.
- the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
- the first direction is the same as the second direction, or the first direction is different from the second direction.
- determining the degree of defect of the pipeline based on the value of the first parameter exceeding a predetermined threshold value specifically includes: determining a defect size of the pipeline based on an amplitude of the first parameter exceeding a predetermined threshold; and/or based on The length of the first parameter continuously exceeding a predetermined threshold determines the defect length of the pipe.
- the method further includes: plotting a magnitude of the amplitude value of the first parameter with respect to a distance in a length direction of the pipe.
- the method further includes: detecting a second parameter related to the magnetic induction intensity along a length direction of the pipeline; determining whether the second parameter exceeds a predetermined threshold; determining a position at which the second parameter exceeds a predetermined threshold a defect location of the pipe; and a defect level of the pipe based on the value of the second parameter exceeding a predetermined threshold.
- the value of the first parameter based on exceeding the predetermined threshold exceeds a predetermined value
- the value of the second parameter of the threshold determines the degree of defect in the pipe.
- the second parameter is a rate of change of a component of the third-order direction of the magnetic induction in the three-dimensional coordinate system in the fourth direction.
- the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
- the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in a three-dimensional coordinate system.
- the method for determining whether the first parameter exceeds a predetermined threshold comprises: performing differential processing on the first parameter; adding or subtracting an average value of n times of the first parameter after the differential processing The variance is taken as a predetermined threshold, where 1 ⁇ n ⁇ 3; it is determined whether the first parameter exceeds a predetermined threshold.
- determining whether the first parameter exceeds a predetermined threshold further comprises: detecting, in the absence of the pipeline to be detected, a third parameter related to the magnetic induction intensity along a length direction of the pipeline, wherein the third parameter The parameter is the same parameter as the first parameter; and in the case that the first parameter is greater than the third parameter, the first parameter is optimized with a third parameter, and it is determined whether the optimized first parameter is Exceeded the predetermined threshold.
- the method further includes: in addition to the first parameter and the second parameter related to the magnetic induction intensity, further detecting the magnetic induction intensity in the three reference directions in the three-dimensional coordinate system along the length direction of the pipe
- the components H x , H y , H z are respectively changed in the three directions x, y, z of the coordinate system to form a magnetic gradient matrix G comprising a total of nine elements:
- a pipe defect detecting apparatus comprising: a detecting unit configured to detect a first parameter related to a magnetic induction intensity along a length direction of the pipe; and a determining unit configured to determine whether the first parameter is And exceeding a predetermined threshold; and a control unit configured to determine a position at which the first parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the first parameter exceeding a predetermined threshold.
- the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
- the first direction is the same as the second direction, or the first direction is different from the second direction.
- control unit further includes: a defect size determining module configured to determine a defect size of the pipe based on an amplitude of the first parameter exceeding a predetermined threshold; and/or a defect length determining module configured to be based on the The length of the first parameter continuously exceeding a predetermined threshold determines the defect length of the pipe.
- pipe defect detecting device further comprising a drawing unit configured to draw a graph of the amplitude value of the first parameter with respect to the distance in the longitudinal direction of the pipe based on the first parameter detected by the detecting unit.
- the detecting unit is further configured to detect a second parameter related to the magnetic induction intensity along a length direction of the pipe; the determining unit is further configured to determine whether the second parameter exceeds a predetermined threshold; and The control unit is further configured to determine a position at which the second parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the second parameter exceeding a predetermined threshold.
- the control unit is based on the first parameter exceeding a predetermined threshold when determining that the position where the first parameter exceeds a predetermined threshold and the position where the second parameter exceeds a predetermined threshold are the same position
- the value of the second parameter and the value of the second parameter exceeding a predetermined threshold determine the degree of defect in the pipe.
- the second parameter is the magnetic induction intensity in a three-dimensional coordinate system The rate of change of the component in the third direction in the third direction.
- the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
- the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in a three-dimensional coordinate system.
- the determining unit further includes: a differential processing module configured to perform differential processing on the first parameter; and an arithmetic processing module configured to be first after the differential processing by the differential processing module The amplitude mean of the parameter is added or subtracted by n times as a predetermined threshold, wherein 1 ⁇ n ⁇ 3; and the determining module is configured to determine whether the first parameter exceeds a predetermined threshold.
- the detecting unit is further configured to detect a third parameter related to the magnetic induction intensity along the length direction of the pipe in the absence of the pipe to be detected, wherein the third parameter is the first parameter The same parameter; and, the determining unit is further configured to optimize the first parameter with a third parameter and determine the first of the optimization if the first parameter is greater than the third parameter Whether the parameter exceeds a predetermined threshold.
- the detecting unit is further configured to detect three reference directions of the magnetic induction in the three-dimensional coordinate system along the length direction of the pipe in addition to the first parameter and the second parameter related to the magnetic induction intensity
- the upper three components H x , H y , and H z are respectively changed in the three directions x, y, and z of the coordinate system to form a magnetic gradient matrix G including a total of nine elements:
- the detecting unit specifically includes a first three-component magnetic detecting sensor, and a second three-component magnetic detecting sensor symmetrically arranged with the first three-component magnetic detecting sensor at the center of the detecting unit a third three-component magnetic detecting sensor and a fourth three-component magnetic detecting sensor symmetrically arranged with the third three-component magnetic detecting sensor at a center of the detecting unit, wherein the first, second, third and fourth The three-component magnetic sensor is arranged in a cross on one plane; each of the first, second, third and fourth three-component magnetic sensors detects three of its three-dimensional coordinate systems
- the magnetic induction value in the reference direction is used to calculate the magnetic field gradient at the center of the cross, thereby measuring the magnetic field gradient matrix G of the center of the cross:
- ⁇ x is the distance between the first three-component magnetic sensor and the second three-component magnetic sensor
- ⁇ z is between the third three-component magnetic sensor and the fourth three-component magnetic sensor.
- Distance B 1x is the magnetic induction component of the x direction measured by the first three-component magnetic sensor
- B 1y is the magnetic induction component of the y direction measured by the first three-component magnetic sensor
- B 1z is the first three
- B 2x is the magnetic induction component of the x direction measured by the second three component magnetic sensor
- B 2y is measured by the second three component magnetic sensor
- B 0x is the magnetic induction component of the x direction measured by the third three component magnetic sensor
- B 0y is the magnetic induction component of the y direction measured by the third three-component magnetic sensor
- B 0z is the
- B 2y fourth Y-direction component of the magnetic induction of the magnetic sensor sensing component measured magnetic flux density component 2z z direction is a fourth three-component magnetic measurement measured by the sensor B.
- Yet another aspect of the present invention provides a pipe defect detecting apparatus comprising: a shelf placed above a pipe to be inspected; a sliding track disposed on the shelf and slidable along a length of the shelf; The defect detecting device is slidably coupled to the sliding track by a slider to detect a pipe defect of the pipe to be detected.
- the actuating means employs an actuating mode including any one of manpower, air pressure, and hydraulic pressure.
- the pipe defect detecting method, the pipe defect detecting device and the pipe defect detecting device of the present invention it is possible to determine whether the pipe has a defect based on a parameter related to the magnetic induction strength, and to determine the defect position of the pipe according to the abnormal position of the parameter, and The degree of defect of the pipe is determined based on the value of the parameter having the abnormality. In this way, the position of defects and the degree of defects on the pipe can be accurately detected.
- FIG. 1 is a schematic flow chart showing a pipe defect detecting method according to a first embodiment of the present invention
- FIG. 2 is a schematic diagram of a graph drawn by detecting five elements of a magnetic gradient matrix
- FIG. 3 is a schematic diagram of a curve obtained by performing differential processing on a curve in FIG. 2;
- FIG. 4 is a schematic view showing an abnormal region after the five curves shown in FIG. 2 are processed
- FIG. 5 is a schematic diagram of the abnormal region shown after the processing shown in FIG. 4 is integrated;
- FIG. 6 is a schematic view of a pipe defect made based on the integrated abnormal region shown in FIG. 5;
- Figure 7 is a schematic block diagram illustrating a pipe defect detecting device according to a second embodiment of the present invention.
- Figure 8 is a schematic illustration of a magnetic field gradient detecting component in accordance with an embodiment of the present invention.
- Fig. 9 is a schematic view showing a pipe defect detecting apparatus according to a third embodiment of the present invention.
- a pipeline defect detecting method comprising the steps of: detecting a first parameter related to a magnetic induction intensity along a length direction of the pipeline; determining whether the first parameter exceeds a predetermined threshold; The position at which the first parameter exceeds a predetermined threshold is determined as a defect position of the pipe; and the degree of defect of the pipe is determined based on a value of the first parameter exceeding a predetermined threshold.
- the pipe defect detecting method it is possible to judge whether or not the pipe has a defect based on the first parameter related to the magnetic induction intensity, and further, the defect position of the pipe can be determined according to the position at which the parameter exceeds the predetermined threshold value And determining the degree of defect of the pipe based on the value of the parameter exceeding a predetermined threshold.
- the pipe defect detecting method of the present invention can accurately detect defects on the pipe and accurately determine the position of the defect and the degree of the defect.
- a pipe defect detecting method includes: S1, detecting a first parameter related to a magnetic induction intensity along a length direction of the pipe; S2, determining whether the first parameter exceeds a predetermined threshold; S3, determining a position at which the first parameter exceeds a predetermined threshold as a defect position of the pipe; and S4, determining a defect degree of the pipe based on a value of the first parameter exceeding a predetermined threshold.
- the first parameter when the first parameter is detected in the length direction of the pipe, the first parameter can be continuously detected at each point in the longitudinal direction of the pipe, or can be selectively in the length direction of the pipe.
- the plurality of points discretely detect the first parameter. That is, by detecting at one or several points on the pipe, it can be determined whether or not there is a defect at the detected position.
- the pipe defect detecting method may include the steps of: detecting a first parameter related to the magnetic induction intensity at a first point on the pipe; determining whether the first parameter exceeds a predetermined threshold; The first parameter is determined to exceed a predetermined threshold, the first point is determined as a defect location on the pipeline, and the degree of defect at the first point is determined based on a value of the first parameter that exceeds a predetermined threshold.
- embodiments of the present invention preferably employ a continuous detection method.
- the following description can be equally applied to continuous detection and discrete detection of pipeline defects, and the embodiments of the present invention are not intended to be any limitation.
- the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
- the first parameter is a rate of change of a component of the magnetic induction in a first reference direction in a three-dimensional coordinate system in a second reference direction.
- the first direction may be the same as the second direction or may be different from the second direction.
- the reference direction in the three-dimensional coordinate system refers to the x direction, the y direction, or the z direction in the three-dimensional coordinate system
- the first reference direction may be the same as the second reference direction or may be different from the second reference direction.
- the first parameter may be a rate of change of the component H x of the magnetic induction in the x direction in the three-dimensional coordinate system in the y direction, ie, Abbreviated as g xy .
- the first parameter is usually referred to as a magnetic field gradient, so g xy is also referred to as the magnetic field gradient of the component of the magnetic induction in the x direction in the y direction.
- the first parameter may also be a rate of change of the component of the magnetic induction in a certain direction in the other coordinate system along the direction or the other direction.
- the first reference direction and the second reference direction are not limited to the x, y, or z directions, and may be, for example, an xy direction, a yz direction, or the like.
- the first direction may be the same direction as the second direction, or may be a different direction.
- the first parameter may also be a rate of change of the component H x of the magnetic induction in the x direction in the three-dimensional coordinate system in the x direction, ie, Abbreviated as g xx . Therefore, the first parameter relating to the magnetic induction strength is not intended to be any limitation as long as it can reflect the defect position and the degree of defect of the pipe.
- the amplitude value of the first parameter can be plotted relative to the length direction of the pipe.
- the distance of the graph Specifically, taking the detected end of the pipe as the origin, taking the distance of the detected point from the origin as the x coordinate, and plotting the amplitude of the first parameter as the y coordinate, plot the curve in the xy coordinate system, for example, as shown in picture 2. In this way, by observing the graph, the defect position and defect degree of the pipeline can be visually judged, so that the result display is more intuitive.
- determining the degree of defect of the pipe based on the value of the first parameter exceeding a predetermined threshold value specifically includes determining a defect of the pipe based on an amplitude of the first parameter exceeding a predetermined threshold Size; and/or determining the defect length of the conduit based on the length of the first parameter continuously exceeding a predetermined threshold.
- the specific condition of the pipeline defect can also be determined based on the value of the first parameter.
- the magnitude of the first parameter exceeding a predetermined threshold may reflect the defect size of the pipe, ie, the greater the magnitude of the first parameter exceeding the predetermined threshold, indicating that the defect of the pipe is greater.
- the length of the first parameter continuously exceeding the predetermined threshold may reflect the length of the defect of the pipe, that is, the longer the length of the first parameter continuously exceeding the predetermined threshold, indicating that the defect of the pipe is longer.
- other cases of pipeline defects may also be reflected, which are not enumerated herein.
- the method further includes: detecting a second parameter related to the magnetic induction intensity along a length direction of the pipe; determining whether the second parameter exceeds a predetermined threshold; The position where the second parameter exceeds the predetermined threshold is determined as the defect position of the pipe; The degree of defect of the pipe is determined by the value of the second parameter exceeding a predetermined threshold.
- the pipe defect detecting method may detect the first parameter related to the magnetic induction intensity along the length direction of the pipe while along the pipe
- the length direction detects a second parameter related to the magnetic induction.
- the second parameter is a parameter related to the first parameter, that is, the second parameter may be a third-party component of the magnetic induction in a three-dimensional coordinate system in a fourth direction. Rate of change.
- the third direction and the fourth direction are also reference directions in a three-dimensional coordinate system
- the second parameter is a rate of change of the component H y of the magnetic induction in the y direction in the three-dimensional coordinate system in the z direction, that is, , Abbreviated as g yz .
- the third direction may be the same direction as the fourth direction, or a different direction. In this way, it will help to assist the first parameter to further determine the location of the defect and the extent of the defect on the pipe.
- the second parameter in the pipeline defect detecting method according to the first embodiment of the present invention is not limited to the third-party component of the magnetic induction intensity in the three-dimensional coordinate system.
- the rate of change in the fourth direction but as long as the second parameter reflects the defect in the detected pipe. Moreover, the second parameter does not need to be related to the first parameter, so that the defect of the pipeline can be detected from multiple angles, and the detection of a certain parameter is invalid due to some special circumstances.
- the position where the first parameter exceeds the predetermined threshold is the same position as the position where the second parameter exceeds the predetermined threshold, then determining The position is a position where the defect exists on the pipe, and when the position where the first parameter exceeds the predetermined threshold is different from the position where the second parameter exceeds the predetermined threshold, the position and the position where the first parameter exceeds the predetermined threshold The position where the second parameter exceeds the predetermined threshold is determined as the position where the defect exists on the pipe.
- the pipeline may be determined based on the value of the first parameter and the value of the second parameter, respectively. Defect situation.
- the position where the first parameter exceeds the predetermined threshold is the same position as the position where the second parameter exceeds the predetermined threshold, the value of the first parameter exceeding the predetermined threshold and the number exceeding the predetermined threshold The larger of the two parameter values determines the degree of defect in the pipe.
- determining a defect size of the pipeline based on a larger one of an amplitude of the first parameter exceeding a predetermined threshold and an amplitude of the second parameter exceeding a predetermined threshold, and based on the first parameter exceeding a predetermined threshold
- the larger of the length and the length of the second parameter exceeding the predetermined threshold determines the defect length of the conduit.
- first parameter and the second parameter such as the first parameter and the second parameter
- the actual selection of the number, and the correlation between the first parameter and the second parameter, etc. may also be when the position where the first parameter exceeds a predetermined threshold is the same position as the position where the second parameter exceeds a predetermined threshold
- Other ways to determine the degree of defect of the pipe at the location based on the value of the first parameter and the value of the second parameter for example, in the form of a weighted sum of the value of the first parameter and the value of the second parameter.
- the pipe defect detecting method according to the first embodiment of the present invention can further detect another one related to the magnetic induction intensity along the length direction of the pipe, in addition to the first parameter and the second parameter. Or multiple parameters.
- another one related to the magnetic induction intensity along the length direction of the pipe in addition to the first parameter and the second parameter.
- multiple parameters For example, by taking the rate of change of the component of the magnetic induction in a certain reference direction in the three-dimensional coordinate system in another reference direction, it is possible to detect three components of the three reference directions of the magnetic induction in the three-dimensional coordinate system ( The rate of change of H x , H y , H z ) in the three directions (x, y, z) of the coordinate system, respectively.
- G a magnetic gradient matrix comprising a total of nine elements can be constructed, denoted as G, which is expressed as follows:
- the divergence and the curl of the magnetic induction are 0, that is,
- FIG. 2 is a schematic diagram of a graph drawn by detecting five elements of a magnetic gradient matrix. As shown in FIG. 2, by detecting the values of five independent elements of the nine elements in the magnetic field gradient matrix, and plotting the values of the five elements with respect to the distance in the x-y coordinate system The curve gives the five curves as shown.
- the predetermined threshold value may be selected empirically by a person skilled in the art, or may be set to a fixed value, for example, an average value of the first parameter over the length of the entire pipe, etc. And so on, as long as the defect and the degree of defect can be relatively accurately determined by comparing the first parameter with the predetermined threshold.
- the pipe defect detecting method in order to make the comparison of the first parameter with the predetermined threshold value accurately reflect whether or not there is a defect, and the numerical value of the first parameter can accurately reflect the defect
- the first parameter is processed as follows and a predetermined threshold is set.
- determining whether the first parameter exceeds a predetermined threshold comprises: performing differential processing on the first parameter; adding, subtracting, and subtracting a variance of a magnitude of a first parameter after the differential processing as a predetermined threshold, where 1 ⁇ n ⁇ 3; and determining whether the first parameter exceeds a predetermined threshold.
- E(x) represents the magnetic induction at the x position
- E(x+ ⁇ x) represents the magnetic induction at the x+ ⁇ x position.
- the variance of the magnetic induction intensity change can be obtained for the detected magnetic induction intensity according to the principle of mathematical statistics, as shown in the following formula 4:
- the differential processing can also be performed in a similar manner and the corresponding threshold is determined. Therefore, in order not to obscure the essential features of this application, it will not be carried out here. Said.
- FIG. 3 is a schematic diagram of a curve obtained by performing differential processing on one of the curves in FIG. 2.
- FIG. 3 shows in FIG. 3, after the differential processing of one of the graphs in FIG. 2, the upper and lower defect threshold lines indicating the predetermined threshold are further set in the graph of FIG.
- the variance of the amplitude of the first parameter after the differential processing is added and subtracted by a factor of three, and is set as the upper and lower defect threshold lines.
- the first parameter after the differential processing exceeds a predetermined threshold.
- Fig. 4 is a schematic view showing an abnormal region shown after the five curves shown in Fig. 2 are processed. As shown in FIG. 4, three of the curves are processed to indicate an abnormality, and the two curves do not indicate an abnormality after being processed.
- the abnormal regions indicated by the plurality of curves can be integrated according to the above method. That is, the abnormal regions having the same position in the x-axis direction are combined and the maximum value thereof is taken, and the abnormal regions having different positions in the x-axis direction are retained. Thus, the abnormal regions indicated by the five curves shown in Fig. 4 are integrated into one image, thereby clearly showing the defect position and the degree of defects on the pipe, as shown in Fig. 5.
- Fig. 5 is a schematic view showing the integration of the abnormal regions shown after the processing shown in Fig. 4.
- determining whether the first parameter exceeds a predetermined threshold further comprises: detecting at each point along a length direction of the pipe in the case where there is no pipe to be detected a third parameter related to the magnetic induction intensity, wherein the third parameter is the same parameter as the first parameter; and, in a case where the first parameter is greater than the third parameter, the first parameter is the third parameter Optimization is performed and it is determined whether the optimized first parameter exceeds a predetermined threshold.
- the first parameter is the rate of change of the component H x in the y direction of the magnetic induction in the three-dimensional coordinate system, that is, g xy .
- the component H x in the x direction in the three-dimensional coordinate system at the respective points can be measured in the y direction in the same manner along the length direction of the pipe.
- the rate of change is recorded as g' xy .
- the value of g xy -g' xy is taken as the optimized g xy and it is determined whether it exceeds a predetermined threshold.
- the first parameter can be optimized by using the third parameter in other manners.
- the step of optimizing the first parameter with the data of the background field may be performed before the data of the first parameter is processed and compared with a predetermined threshold, or after the data of the first parameter is processed and compared with a predetermined threshold.
- the data of the background field should also be processed corresponding to the first parameter and compared with a predetermined threshold.
- the third parameter of the background field is differentially processed and the upper and lower defect threshold lines are set.
- the abnormal area caused by the background place may be directly removed from the abnormal area indicated by the first parameter, or the abnormal area indicated by the first parameter may be optimized by the abnormal area caused by the background place.
- the abnormal characteristics of each magnetic abnormal region may be included, including the magnetic abnormality start and end positions. And the magnetic anomaly amplitude to specifically determine the defect position, the defect length and the defect size in the pipeline, thereby obtaining the final defect display result.
- the defect diagram of the pipe can be further fabricated, for example, as shown in FIG. . Fig.
- FIG. 6 is a schematic view of a pipe defect produced based on the integrated abnormal region shown in Fig. 5.
- the defects of the pipeline can be more intuitively understood than the graph, so that the maintenance of the pipeline can be repaired and maintained for the pipeline defects, which reduces the cost and facilitates the convenience.
- the defect position on the pipe can be accurately detected, and the degree of defect can be accurately determined, thereby saving the cost of pipe inspection and maintenance and facilitating the user's convenience.
- a second embodiment of the present invention provides a pipeline defect detecting apparatus, comprising: a detecting unit configured to detect a first parameter related to a magnetic induction intensity along a length direction of the pipeline; and a determining unit configured to determine the first parameter Whether a predetermined threshold is exceeded; and a control unit configured to determine a position at which the first parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the first parameter exceeding a predetermined threshold.
- Fig. 7 is a schematic block diagram illustrating a pipe defect detecting device according to a second embodiment of the present invention.
- a pipe defect detecting apparatus 100 includes: a detecting unit 101 configured to detect a first parameter related to a magnetic induction intensity along a length direction of the pipe; and a determining unit 102 configured to Determining whether the first parameter exceeds a predetermined threshold based on the first parameter detected by the detecting unit 101; and the control unit 103 is configured to determine, based on the result of the determining unit 102 whether the first parameter exceeds a predetermined threshold, The position at which the first parameter exceeds the predetermined threshold is determined as the defect position of the pipe, and the degree of defect of the pipe is determined based on the value of the first parameter exceeding a predetermined threshold.
- the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
- the first direction is the same as the second direction, or the first direction is different from the second direction.
- control unit further includes: a defect size determining module configured to determine a defect size of the pipe based on an amplitude of the first parameter exceeding a predetermined threshold; and/or a defect length determining module configured to be based on the The length of the first parameter continuously exceeding a predetermined threshold determines the defect length of the pipe.
- pipe defect detecting device further comprising a drawing unit configured to draw a graph of the amplitude value of the first parameter with respect to the distance in the longitudinal direction of the pipe based on the first parameter detected by the detecting unit.
- the detecting unit is further configured to detect a second parameter related to the magnetic induction intensity along a length direction of the pipe; the determining unit is further configured to determine whether the second parameter exceeds a predetermined threshold; and The control unit is further configured to determine a position at which the second parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the second parameter exceeding a predetermined threshold.
- the control unit is based on the first parameter exceeding a predetermined threshold when determining that the position where the first parameter exceeds a predetermined threshold and the position where the second parameter exceeds a predetermined threshold are the same position
- the value of the second parameter and the value of the second parameter exceeding a predetermined threshold determine the degree of defect in the pipe.
- the second parameter is a rate of change of the component of the third-order direction of the magnetic induction in the three-dimensional coordinate system in the fourth direction.
- the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
- the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in a three-dimensional coordinate system.
- the determining unit further includes: a differential processing module configured to perform differential processing on the first parameter; and an arithmetic processing module configured to be first after the differential processing by the differential processing module The amplitude mean of the parameter is added or subtracted by n times as a predetermined threshold, wherein 1 ⁇ n ⁇ 3; and the determining module is configured to determine whether the first parameter exceeds a predetermined threshold.
- the detecting unit is further configured to detect a third parameter related to the magnetic induction intensity along the length direction of the pipe in the absence of the pipe to be detected, wherein the third parameter is the first parameter The same parameter; and, the determining unit is further configured to optimize the first parameter with a third parameter and determine the first of the optimization if the first parameter is greater than the third parameter Whether the parameter exceeds a predetermined threshold.
- the detecting unit is further configured to detect three reference directions of the magnetic induction in the three-dimensional coordinate system along the length direction of the pipe in addition to the first parameter and the second parameter related to the magnetic induction intensity
- the upper three components H x , H y , and H z are respectively changed in the three directions x, y, and z of the coordinate system to form a magnetic gradient matrix G including a total of nine elements:
- the detecting unit specifically includes a first three-component magnetic detecting sensor, and a second three-component magnetic detecting sensor symmetrically arranged with the first three-component magnetic detecting sensor at the center of the detecting unit a third three-component magnetic detecting sensor and a fourth three-component magnetic detecting sensor symmetrically arranged with the third three-component magnetic detecting sensor at a center of the detecting unit, wherein the first, second, third and fourth The three-component magnetic sensor is arranged in a cross on one plane; each of the first, second, third and fourth three-component magnetic sensors detects three of its three-dimensional coordinate systems
- the magnetic induction value in the reference direction is used to calculate the magnetic field gradient at the center of the cross, thereby measuring the magnetic field gradient matrix G of the center of the cross:
- ⁇ x is the distance between the first three-component magnetic sensor and the second three-component magnetic sensor
- ⁇ z is between the third three-component magnetic sensor and the fourth three-component magnetic sensor.
- Distance B 1x is the magnetic induction component of the x direction measured by the first three-component magnetic sensor
- B 1y is the magnetic induction component of the y direction measured by the first three-component magnetic sensor
- B 1z is the first three
- B 2x is the magnetic induction component of the x direction measured by the second three component magnetic sensor
- B 2y is measured by the second three component magnetic sensor
- B 0x is the magnetic induction component of the x direction measured by the third three component magnetic sensor
- B 0y is the magnetic induction component of the y direction measured by the third three-component magnetic sensor
- B 0z is the
- B 2y fourth Y-direction component of the magnetic induction of the magnetic sensor sensing component measured magnetic flux density component 2z z direction is a fourth three-component magnetic measurement measured by the sensor B.
- the component of the magnetic induction intensity in a certain reference direction in the three-dimensional coordinate system can be used.
- the rate of change in the other reference direction serves as a first parameter related to the magnetic induction, and in this case the first parameter is generally referred to as a magnetic field gradient, and the parameter is detected using a corresponding magnetic field gradient detecting device.
- Figure 8 is a schematic illustration of a magnetic field gradient detecting component in accordance with an embodiment of the present invention. As shown in Fig.
- a magnetic field gradient detecting section 200 includes four three-component magnetic detecting sensors B 0 , B 1 , B 2 and B 3 arranged in a cross on one plane, and four of them are detected.
- the magnetic induction values of the three directions in each of the three-component magnetic sensors are used to calculate the magnetic field gradient at the center of the cross, thereby measuring the magnetic gradient matrix of the center of the cross.
- the magnetic field gradient value measured by the magnetic field gradient detecting component 200 shown in FIG. 8 is more accurate, but in the pipeline defect detecting method and the pipeline defect detecting device according to the embodiment of the present invention, Other types of magnetic field gradient detecting components can be used for detection.
- the magnetic field gradient measuring device 100 using the four magnetic detecting sensors B 0 , B 1 , B 2 and B 3 arranged in a cross shape can detect the magnetic field gradient, wherein the magnetic measuring sensors B 0 , B 1 ,
- Each of B 2 and B 3 is a three-component magnetic measuring sensor, that is, capable of measuring magnetic induction components in the x, y, and z directions.
- B 0 and B 2 are symmetrically arranged
- B 1 and B 3 are symmetrically arranged, and the distance from B 0 to the center, the distance from B 2 to the center, the distance from B 1 to the center, and B The distance from 3 to the center is the same.
- B 1 and B 3 can be symmetrically set, and the distance between B 0 and B 2 can also be compared with B 1 to B 3 . The distance between them is different, and the same is set only to facilitate the calculation of the magnetic field gradient. Then, by the magnetic field gradient measuring device 100, the magnetic field gradient matrix of the center point is obtained as follows:
- ⁇ x in the above formula 3 is the distance between the B 1 sensor and the B 3 sensor
- ⁇ z is the distance between the B 0 sensor and the B 2 sensor
- B 1x is the magnetic induction component of the x direction measured by the B 1 sensor
- B 3x is the magnetic induction component of the x direction measured by the B 3 sensor
- B 1y is the magnetic induction component of the y direction measured by the B 1 sensor
- B 3y is the magnetic induction component of the y direction measured by the B 3 sensor, in turn analogy.
- the values of the nine elements of the magnetic field gradient matrix G can be obtained by measurement, but as in the above, in practical applications, since the formula 2 is also satisfied, it is only necessary to obtain the values of five elements to extract all nine elements. Value.
- the first parameter related to the magnetic induction intensity is not the magnetic field gradient, for example, the attenuation amount of the magnetic induction intensity
- different devices can be used for detection, and the embodiment of the present invention is not intended to Make any restrictions.
- a third embodiment of the present invention provides a pipe defect detecting apparatus comprising: a shelf placed above a pipe to be inspected; a sliding track disposed on the shelf and slidable along a length of the shelf; The pipe defect detecting device is slidably connected to the sliding track by a slider to detect a pipe defect of the pipe to be detected.
- the actuating means employs an actuating mode including any one of manpower, air pressure, and hydraulic pressure.
- Fig. 9 is a schematic view showing a pipe defect detecting apparatus according to a third embodiment of the present invention.
- the pipe defect detecting apparatus 10 includes a rack 1, a slide rail 2, and a duct defect detecting device 3.
- the pipe defect detecting device 3 is placed above the pipe by providing a rack 1, and the frame 1 is provided with a slide rail 2.
- the pipe defect detecting device 3 is slidably coupled to the slide rail 2 by a slider.
- the shelf 1 is left stationary, and the pipe defect detecting device 3 slides at a uniform speed on the slide rail 2 to perform detection.
- the pipeline defect detecting device 3 can be uniformly slid on the sliding rail 2 by the actuating device, and the actuating device can control the moving of the object uniformly on the sliding rail by using human, air pressure, hydraulic pressure or the like.
- the actuating device can control the moving of the object uniformly on the sliding rail by using human, air pressure, hydraulic pressure or the like.
- the pipeline defect detecting device can minimize the problem of the moving track sway or the moving speed caused by the artificially controlled movement, so that the external interference is minimized and the detection result is more accurate.
- the pipe defect detecting device and the pipe defect detecting device of the present invention it is possible to determine whether the pipe has a defect based on a parameter related to the magnetic induction strength, and to determine the defect position of the pipe according to the abnormal position of the parameter, and Determine the tube based on the value of the parameter with the abnormality The extent of the defect. In this way, the position of defects and the degree of defects on the pipe can be accurately detected.
Abstract
Description
Claims (40)
- 一种管道缺陷检测方法,包括:A method for detecting pipeline defects, comprising:沿着管道的长度方向检测与磁感应强度有关的第一参数;Detecting a first parameter related to magnetic induction along a length direction of the pipe;确定所述第一参数是否超过预定阈值;Determining whether the first parameter exceeds a predetermined threshold;将所述第一参数超过预定阈值的位置确定为管道的缺陷位置;和Determining the position where the first parameter exceeds a predetermined threshold as a defect position of the pipe; and基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度。The degree of defect of the pipe is determined based on the value of the first parameter exceeding a predetermined threshold.
- 如权利要求1所述的管道缺陷检测方法,其中,所述第一参数为所述磁感应强度在三维坐标系中的第一方向上的分量在第二方向上的变化率。The pipe defect detecting method according to claim 1, wherein the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
- 如权利要求2所述的管道缺陷检测方法,其中,所述第一方向与第二方向相同,或者第一方向与第二方向不同。The pipe defect detecting method according to claim 2, wherein the first direction is the same as the second direction, or the first direction is different from the second direction.
- 如权利要求1所述的管道缺陷检测方法,其中,基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度具体包括:The pipe defect detecting method according to claim 1, wherein determining the degree of defect of the pipe based on the value of the first parameter exceeding a predetermined threshold specifically comprises:基于所述第一参数超过预定阈值的幅度确定管道的缺陷大小;和/或Determining a defect size of the conduit based on the magnitude of the first parameter exceeding a predetermined threshold; and/or基于所述第一参数连续超过预定阈值的长度确定管道的缺陷长度。The defect length of the pipe is determined based on the length of the first parameter continuously exceeding a predetermined threshold.
- 如权利要求1所述的管道缺陷检测方法,进一步包括:The pipeline defect detecting method according to claim 1, further comprising:绘制出所述第一参数的幅度值相对在管道的长度方向上的距离的曲线图。A plot of the amplitude value of the first parameter versus the distance in the length direction of the conduit is plotted.
- 如权利要求1所述的管道缺陷检测方法,进一步包括:The pipeline defect detecting method according to claim 1, further comprising:沿着管道的长度方向检测与磁感应强度有关的第二参数;Detecting a second parameter related to the magnetic induction along the length of the pipe;确定所述第二参数是否超过预定阈值;将所述第二参数超过预定阈值的位置确定为管道的缺陷位置;和Determining whether the second parameter exceeds a predetermined threshold; determining a position at which the second parameter exceeds a predetermined threshold as a defect location of the pipeline; and基于超过预定阈值的所述第二参数的数值确定管道的缺陷程度。The degree of defect of the pipe is determined based on the value of the second parameter exceeding a predetermined threshold.
- 如权利要求6所述的管道缺陷检测方法,其中,当所述第一参数超过预定阈值的位置与所述第二参数超过预定阈值的位置为同一位置时,基于超过预定阈值的所述第一参数的数值和超过预定阈值的所述第二参数的数值来确定管道的缺陷程度。The pipe defect detecting method according to claim 6, wherein when the position where the first parameter exceeds a predetermined threshold and the position where the second parameter exceeds a predetermined threshold are the same position, the first is based on exceeding a predetermined threshold The value of the parameter and the value of the second parameter exceeding a predetermined threshold determine the degree of defect in the pipe.
- 如权利要求7所述的管道缺陷检测方法,其中,所述第二参数为所述磁感应强度在三维坐标系中的第三方向上的分量在第四方向上的变化率。The pipe defect detecting method according to claim 7, wherein the second parameter is a rate of change of a component of the magnetic induction in a third direction in a three-dimensional coordinate system in a fourth direction.
- 如权利要求8所述的管道缺陷检测方法,其中,所述第三方向与第四方 向相同,或者第三方向与第四方向不同。The pipeline defect detecting method according to claim 8, wherein said third direction and fourth party The same, or the third direction is different from the fourth direction.
- 如权利要求9所述的管道缺陷检测方法,其中,所述第一方向、第二方向、第三方向和第四方向是三维坐标系中的x方向、y方向和z方向的其中之一。The pipe defect detecting method according to claim 9, wherein the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in a three-dimensional coordinate system.
- 如权利要求1所述的管道缺陷检测方法,其中,确定所述第一参数是否超过预定阈值的方法具体包括:The method for detecting a pipeline defect according to claim 1, wherein the method for determining whether the first parameter exceeds a predetermined threshold comprises:对所述第一参数进行差分处理;Performing differential processing on the first parameter;将经过差分处理之后的第一参数的幅度均值加减n倍的方差作为预定阈值,其中1≤n≤3;The variance of the amplitude mean value of the first parameter after the differential processing is added or subtracted by n times as a predetermined threshold, wherein 1≤n≤3;确定所述第一参数是否超过预定阈值。Determining whether the first parameter exceeds a predetermined threshold.
- 如权利要求1所述的管道缺陷检测方法,其中,确定所述第一参数是否超过预定阈值进一步包括:The pipeline defect detecting method according to claim 1, wherein determining whether the first parameter exceeds a predetermined threshold further comprises:在不存在待检测管道的情况下,沿着管道的长度方向检测与磁感应强度有关的第三参数,其中第三参数是与第一参数相同的参数;和In the absence of the pipeline to be inspected, a third parameter related to the magnetic induction is detected along the length direction of the pipeline, wherein the third parameter is the same parameter as the first parameter;在所述第一参数大于所述第三参数的情况下,以第三参数对所述第一参数进行优化,并确定所述优化的第一参数是否超过预定阈值。In case the first parameter is greater than the third parameter, the first parameter is optimized with a third parameter, and it is determined whether the optimized first parameter exceeds a predetermined threshold.
- 如权利要求10所述的管道缺陷检测方法,进一步包括:除了与磁感应强度有关的第一参数和第二参数之外,进一步沿着管道的长度方向检测磁感应强度在三维坐标系中的三个基准方向上的三个分量Hx,Hy,Hz分别在坐标系的三个方向x,y,z的变化率,以构成共包括9个要素的磁梯度矩阵G:The pipe defect detecting method according to claim 10, further comprising: in addition to the first parameter and the second parameter related to the magnetic induction, further detecting three references of the magnetic induction in the three-dimensional coordinate system along the length direction of the pipe The three components H x , H y , H z in the direction are respectively changed in the three directions x, y, z of the coordinate system to form a magnetic gradient matrix G comprising a total of 9 elements:
- 一种管道缺陷检测装置,包括:A pipeline defect detecting device includes:检测单元,配置为沿着管道的长度方向检测与磁感应强度有关的第一参数;a detecting unit configured to detect a first parameter related to the magnetic induction intensity along a length direction of the pipe;判断单元,配置为确定所述第一参数是否超过预定阈值;和a determining unit, configured to determine whether the first parameter exceeds a predetermined threshold; and控制单元,配置为将所述第一参数超过预定阈值的位置确定为管道的缺陷位置,和基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度。And a control unit configured to determine a position at which the first parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the first parameter exceeding a predetermined threshold.
- 如权利要求14所述的管道缺陷检测装置,其中,所述第一参数为所述 磁感应强度在三维坐标系中的第一方向上的分量在第二方向上的变化率。The pipe defect detecting device according to claim 14, wherein said first parameter is said The rate of change of the component of the magnetic induction in the first direction in the three-dimensional coordinate system in the second direction.
- 如权利要求15所述的管道缺陷检测装置,其中,所述第一方向与第二方向相同,或者第一方向与第二方向不同。The pipe defect detecting device according to claim 15, wherein the first direction is the same as the second direction, or the first direction is different from the second direction.
- 如权利要求14所述的管道缺陷检测装置,其中,所述控制单元进一步包括:The pipe defect detecting device according to claim 14, wherein the control unit further comprises:缺陷大小确定模块,配置为基于所述第一参数超过预定阈值的幅度确定管道的缺陷大小;和/或a defect size determining module configured to determine a defect size of the pipeline based on an amplitude of the first parameter exceeding a predetermined threshold; and/or缺陷长度确定模块,配置为基于所述第一参数连续超过预定阈值的长度确定管道的缺陷长度。A defect length determination module configured to determine a defect length of the pipe based on a length of the first parameter continuously exceeding a predetermined threshold.
- 如权利要求14所述的管道缺陷检测装置,进一步包括:The pipe defect detecting apparatus according to claim 14, further comprising:绘图单元,配置为基于检测单元所检测的第一参数,绘制出所述第一参数的幅度值相对在管道的长度方向上的距离的曲线图。a drawing unit configured to plot a magnitude of the amplitude value of the first parameter relative to a distance in a length direction of the pipe based on the first parameter detected by the detecting unit.
- 如权利要求14所述的管道缺陷检测装置,其中,The pipe defect detecting device according to claim 14, wherein所述检测单元进一步配置为沿着管道的长度方向检测与磁感应强度有关的第二参数;The detecting unit is further configured to detect a second parameter related to the magnetic induction intensity along a length direction of the pipe;所述判断电源进一步配置为确定所述第二参数是否超过预定阈值;和Determining that the power source is further configured to determine whether the second parameter exceeds a predetermined threshold; and所述控制单元进一步配置为将所述第二参数超过预定阈值的位置确定为管道的缺陷位置,和基于超过预定阈值的所述第二参数的数值确定管道的缺陷程度。The control unit is further configured to determine a position at which the second parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the second parameter exceeding a predetermined threshold.
- 如权利要求19所述的管道缺陷检测装置,其中,所述控制单元在确定所述第一参数超过预定阈值的位置与所述第二参数超过预定阈值的位置为同一位置时,基于超过预定阈值的所述第一参数的数值和超过预定阈值的所述第二参数的数值来确定管道的缺陷程度。The pipe defect detecting apparatus according to claim 19, wherein said control unit is based on exceeding a predetermined threshold when determining that said first parameter exceeds a predetermined threshold and said second parameter exceeds a predetermined threshold The value of the first parameter and the value of the second parameter exceeding a predetermined threshold determine the degree of defect in the pipe.
- 如权利要求19所述的管道缺陷检测装置,其中,所述第二参数为所述磁感应强度在三维坐标系中的第三方向上的分量在第四方向上的变化率。The pipe defect detecting device according to claim 19, wherein said second parameter is a rate of change of a component of said magnetic induction in a third direction in a three-dimensional coordinate system in a fourth direction.
- 如权利要求21所述的管道缺陷检测装置,其中,所述第三方向与第四方向相同,或者第三方向与第四方向不同。The pipe defect detecting device according to claim 21, wherein the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
- 如权利要求22所述的管道缺陷检测装置,其中,所述第一方向、第二方向、第三方向和第四方向是三维坐标系中的x方向、y方向和z方向的其中之一。 The duct defect detecting apparatus according to claim 22, wherein the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in the three-dimensional coordinate system.
- 如权利要求14所述的管道缺陷检测装置,其中,所述判断单元进一步包括:The pipe defect detecting device according to claim 14, wherein the determining unit further comprises:差分处理模块,配置为对所述第一参数进行差分处理;a differential processing module configured to perform differential processing on the first parameter;算术处理模块,配置为,将经过差分处理模块的差分处理之后的第一参数的幅度均值加减n倍的方差作为预定阈值,其中1≤n≤3;和An arithmetic processing module configured to: add, subtract, or subtract a variance of the amplitude mean of the first parameter after the differential processing of the differential processing module by a variance by a predetermined threshold, wherein 1≤n≤3;判断模块,配置为确定所述第一参数是否超过预定阈值。The determining module is configured to determine whether the first parameter exceeds a predetermined threshold.
- 如权利要求14所述的管道缺陷检测装置,其中,The pipe defect detecting device according to claim 14, wherein所述检测单元进一步配置为在不存在待检测管道的情况下,沿着管道的长度方向检测与磁感应强度有关的第三参数,其中第三参数是与第一参数相同的参数;和The detecting unit is further configured to detect a third parameter related to the magnetic induction intensity along a length direction of the pipeline in the absence of the pipeline to be detected, wherein the third parameter is the same parameter as the first parameter;所述判断单元进一步配置为在所述第一参数大于所述第三参数的情况下,以第三参数对所述第一参数进行优化,并确定所述优化的第一参数是否超过预定阈值。The determining unit is further configured to optimize the first parameter with a third parameter if the first parameter is greater than the third parameter, and determine whether the optimized first parameter exceeds a predetermined threshold.
- 如权利要求22所述的管道缺陷检测装置,其中,所述检测单元进一步配置为除了与磁感应强度有关的第一参数和第二参数之外,沿着管道的长度方向检测磁感应强度在三维坐标系中的三个基准方向上的三个分量Hx,Hy,Hz分别在坐标系的三个方向x,y,z的变化率,以构成共包括9个要素的磁梯度矩阵G:The pipe defect detecting apparatus according to claim 22, wherein said detecting unit is further configured to detect the magnetic induction in the three-dimensional coordinate system along the length direction of the pipe in addition to the first parameter and the second parameter related to the magnetic induction The three components H x , H y , H z in the three reference directions are in the three directions x, y, z of the coordinate system, respectively, to form a magnetic gradient matrix G comprising a total of nine elements:
- 如权利要求26所述的管道缺陷检测装置,其中,所述检测单元具体包括第一三分量测磁传感器、与第一三分量测磁传感器以所述检测单元的中心对称布置的第二三分量测磁传感器,第三三分量测磁传感器和与第三三分量测磁传感器以所述检测单元的中心对称布置的第四三分量测磁传感器,A pipe defect detecting apparatus according to claim 26, wherein said detecting unit specifically comprises a first three-component magnetic detecting sensor, and a second symmetrically arranged with said first three-component magnetic detecting sensor at a center of said detecting unit a three-component magnetic sensor, a third three-component magnetic sensor, and a fourth three-component magnetic sensor symmetrically arranged with the third three-component magnetic sensor at the center of the detecting unit,其中第一、第二、第三和第四三分量测磁传感器在一个平面上呈十字布置;所述第一、第二、第三和第四三分量测磁传感器中的每个测磁传感器通过检测其在三维坐标系的三个基准方向上的磁感应强度值来计算十字中心位置的磁场梯 度,从而测得十字中心位置的磁场梯度矩阵G:Wherein the first, second, third and fourth three-component magnetic sensors are arranged in a cross on one plane; each of the first, second, third and fourth three-component magnetic sensors The magnetic sensor calculates the magnetic field ladder at the center of the cross by detecting the value of the magnetic induction in three reference directions of the three-dimensional coordinate system. Degree, thus measuring the magnetic field gradient matrix G of the center of the cross:其中,△x为第一三分量测磁传感器与第二三分量测磁传感器之间的距离,△z为第三三分量测磁传感器与第四三分量测磁传感器之间的距离,B1x为第一三分量测磁传感器测得的x方向的磁感应强度分量,B1y为第一三分量测磁传感器测得的y方向的磁感应强度分量,B1z为第一三分量测磁传感器测得的z方向的磁感应强度分量,B2x为第二三分量测磁传感器测得的x方向的磁感应强度分量,B2y为第二三分量测磁传感器测得的y方向的磁感应强度分量,B2z为第二三分量测磁传感器测得的z方向的磁感应强度分量,B0x为第三三分量测磁传感器测得的x方向的磁感应强度分量,B0y为第三三分量测磁传感器测得的y方向的磁感应强度分量,B0z为第三三分量测磁传感器测得的z方向的磁感应强度分量,B2x为第四三分量测磁传感器测得的x方向的磁感应强度分量,B2y为第四三分量测磁传感器测得的y方向的磁感应强度分量,B2z为第四三分量测磁传感器测得的z方向的磁感应强度分量。Where Δx is the distance between the first three-component magnetic sensor and the second three-component magnetic sensor, and Δz is between the third three-component magnetic sensor and the fourth three-component magnetic sensor. Distance, B 1x is the magnetic induction component of the x direction measured by the first three-component magnetic sensor, and B 1y is the magnetic induction component of the y direction measured by the first three-component magnetic sensor, and B 1z is the first three The magnetic induction component of the z direction measured by the component magnetic sensor, B 2x is the magnetic induction component of the x direction measured by the second three component magnetic sensor, and B 2y is measured by the second three component magnetic sensor The magnetic induction component of the y direction, B 2z is the magnetic induction component of the z direction measured by the second three component magnetic sensor, and B 0x is the magnetic induction component of the x direction measured by the third three component magnetic sensor, B 0y is the magnetic induction component of the y direction measured by the third three-component magnetic sensor, B 0z is the magnetic induction component of the z direction measured by the third three component magnetic sensor, and B 2x is the fourth three component measurement. component of the magnetic induction measured in the x-direction magnetic sensors, B 2y fourth Y-direction component of the magnetic induction of the magnetic sensor sensing component measured magnetic flux density component 2z z direction is a fourth three-component magnetic measurement measured by the sensor B.
- 一种管道缺陷检测设备,包括:A pipeline defect detecting device includes:架子,放置在待检测管道的上方;a shelf placed above the pipe to be tested;滑动轨道,设置在架子上,可沿着架子的长度方向滑动;和a sliding track that is placed on the shelf and slidable along the length of the shelf; and如前所述的管道缺陷检测装置,通过滑块滑动连接在滑动轨道上,以检测待检测管道的管道缺陷。 The pipe defect detecting device as described above is slidably coupled to the sliding rail by a slider to detect a pipe defect of the pipe to be detected.
- 如权利要求28所述的管道缺陷检测设备,其中,进一步包括致动装置,用于使得所述管道缺陷在所述滑动轨道上匀速滑动。A pipe defect detecting apparatus according to claim 28, further comprising an actuating means for causing said pipe defect to slide at a uniform speed on said sliding track.
- 如权利要求29所述的管道缺陷检测设备,其中,所述致动装置采用包括人力、气压、液压中的任意一种的致动方式。A pipe defect detecting apparatus according to claim 29, wherein said actuating means employs an actuating mode including any one of manpower, air pressure, and hydraulic pressure.
- 一种管道缺陷检测方法,包括:A method for detecting pipeline defects, comprising:在管道上的第一点检测与磁感应强度有关的第一参数;Measuring a first parameter related to the magnetic induction intensity at a first point on the pipeline;确定所述第一参数是否超过预定阈值;Determining whether the first parameter exceeds a predetermined threshold;如果所述第一参数超过预定阈值,则所述第一点被确定为管道的缺陷位置,且基于超过预定阈值的所述第一参数的数值确定所述第一点的缺陷程度。If the first parameter exceeds a predetermined threshold, the first point is determined to be a defect location of the pipeline, and a defect level of the first point is determined based on a value of the first parameter that exceeds a predetermined threshold.
- 如权利要求31所述的管道缺陷检测方法,其中,所述第一参数为所述磁感应强度在三维坐标系中的第一方向上的分量在第二方向上的变化率。The pipe defect detecting method according to claim 31, wherein said first parameter is a rate of change of a component of said magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
- 如权利要求32所述的管道缺陷检测方法,其中,所述第一方向与第二方向相同,或者第一方向与第二方向不同。The pipe defect detecting method according to claim 32, wherein the first direction is the same as the second direction, or the first direction is different from the second direction.
- 如权利要求31所述的管道缺陷检测方法,进一步包括:The pipeline defect detecting method according to claim 31, further comprising:在管道上的第一点检测与磁感应强度有关的第二参数;Measuring a second parameter related to the magnetic induction intensity at a first point on the pipeline;确定所述第二参数是否超过预定阈值;Determining whether the second parameter exceeds a predetermined threshold;如果所述第二参数超过预定阈值,则基于超过预定阈值的所述第一参数的数值和超过预定阈值的所述第二参数的数值来确定管道的缺陷程度。If the second parameter exceeds a predetermined threshold, the defect level of the pipe is determined based on the value of the first parameter exceeding a predetermined threshold and the value of the second parameter exceeding a predetermined threshold.
- 如权利要求34所述的管道缺陷检测方法,其中,所述第二参数为所述磁感应强度在三维坐标系中的第三方向上的分量在第四方向上的变化率。The pipe defect detecting method according to claim 34, wherein said second parameter is a rate of change of a component of said magnetic induction in a third direction in a three-dimensional coordinate system in a fourth direction.
- 如权利要求35所述的管道缺陷检测方法,其中,所述第三方向与第四方向相同,或者第三方向与第四方向不同。The pipe defect detecting method according to claim 35, wherein the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
- 如权利要求36所述的管道缺陷检测方法,其中,所述第一方向、第二方向、第三方向和第四方向是三维坐标系中的x方向、y方向和z方向的其中之一。The pipe defect detecting method according to claim 36, wherein the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in the three-dimensional coordinate system.
- 如权利要求31所述的管道缺陷检测方法,其中,确定所述第一参数是否超过预定阈值的方法具体包括:The method for detecting a pipeline defect according to claim 31, wherein the method for determining whether the first parameter exceeds a predetermined threshold comprises:对所述第一参数进行差分处理;Performing differential processing on the first parameter;将经过差分处理之后的第一参数的幅度均值加减n倍的方差作为预定阈值, 其中1≤n≤3;The variance of the amplitude mean of the first parameter after the differential processing is added or subtracted by n times as a predetermined threshold. Where 1 ≤ n ≤ 3;确定所述第一参数是否超过预定阈值。Determining whether the first parameter exceeds a predetermined threshold.
- 如权利要求31所述的管道缺陷检测方法,其中,确定所述第一参数是否超过预定阈值进一步包括:The pipeline defect detecting method according to claim 31, wherein determining whether the first parameter exceeds a predetermined threshold further comprises:在不存在待检测管道的情况下,在所述第一点检测与磁感应强度有关的第三参数,其中第三参数是与第一参数相同的参数;和And detecting, in the absence of the pipeline to be detected, a third parameter related to the magnetic induction intensity at the first point, wherein the third parameter is the same parameter as the first parameter; and在所述第一参数大于所述第三参数的情况下,以第三参数对所述第一参数进行优化,并确定所述优化的第一参数是否超过预定阈值。In case the first parameter is greater than the third parameter, the first parameter is optimized with a third parameter, and it is determined whether the optimized first parameter exceeds a predetermined threshold.
- 如权利要求37所述的管道缺陷检测方法,进一步包括:除了与磁感应强度有关的第一参数和第二参数之外,进一步在所述第一点检测磁感应强度在三维坐标系中的三个基准方向上的三个分量Hx,Hy,Hz分别在坐标系的三个方向x,y,z的变化率,以构成共包括9个要素的磁梯度矩阵G:A pipe defect detecting method according to claim 37, further comprising: in addition to the first parameter and the second parameter related to the magnetic induction, further detecting three references of the magnetic induction in the three-dimensional coordinate system at the first point The three components H x , H y , H z in the direction are respectively changed in the three directions x, y, z of the coordinate system to form a magnetic gradient matrix G comprising a total of 9 elements:
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