WO2016197972A1 - Method, device and apparatus for detecting pipeline defect - Google Patents

Method, device and apparatus for detecting pipeline defect Download PDF

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Publication number
WO2016197972A1
WO2016197972A1 PCT/CN2016/085425 CN2016085425W WO2016197972A1 WO 2016197972 A1 WO2016197972 A1 WO 2016197972A1 CN 2016085425 W CN2016085425 W CN 2016085425W WO 2016197972 A1 WO2016197972 A1 WO 2016197972A1
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WIPO (PCT)
Prior art keywords
parameter
pipe
predetermined threshold
defect
component
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PCT/CN2016/085425
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French (fr)
Chinese (zh)
Inventor
于润桥
张斌
胡博
夏桂锁
程东方
程强强
Original Assignee
宁波市鄞州磁泰电子科技有限公司
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Priority claimed from CN201510992345.4A external-priority patent/CN106247171B/en
Application filed by 宁波市鄞州磁泰电子科技有限公司 filed Critical 宁波市鄞州磁泰电子科技有限公司
Priority to US15/124,351 priority Critical patent/US10302593B2/en
Priority to CA2952294A priority patent/CA2952294C/en
Priority to EP16806870.8A priority patent/EP3399309A4/en
Publication of WO2016197972A1 publication Critical patent/WO2016197972A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/72Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
    • G01N27/82Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws

Definitions

  • the invention relates to the field of detection technology, in particular to a pipeline defect detecting method, a pipeline defect detecting device and a pipeline defect detecting device.
  • Ultrasonic testing is realized by the information provided by the interaction of ultrasonic waves and objects.
  • the sound wave can propagate in the metal.
  • the disadvantage of this method is that the ultrasonic wave decays rapidly in the air.
  • Coupling agents such as oil or water are not suitable for the detection of buried pipelines.
  • Radiographic detection is a non-destructive testing method that uses physical effects (such as changes in radiant intensity, scattering, etc.) generated by the interaction between ionizing radiation and matter to detect discontinuities, structures, or thicknesses within the workpiece. The same applies to the detection of buried pipelines.
  • the eddy current test method works on the principle of electromagnetic induction, so the eddy current test method can detect the surface of the workpiece. Defects and near surface defects.
  • the remarkable feature of the eddy current testing method is that it acts on the conductive material, not necessarily the ferromagnetic material, but the effect on the ferromagnetic material is poor.
  • the surface smoothness, flatness and edge of the workpiece to be inspected have a great influence on the eddy current. Therefore, the eddy current testing method is often used for the detection of non-ferromagnetic workpieces such as copper tubes with regular shapes and smooth surfaces. If the buried pipeline is a ferromagnetic pipeline, the eddy current detection method cannot be realized, and the eddy current detection method also requires an excitation source, and the excavation is still required to detect the buried pipeline.
  • the invention patent application with the publication number CN102095080A discloses a non-excavation magnetic detection method for a buried pipeline, the principle of which is to utilize the magnetic property of the buried pipeline itself magnetized by the earth magnetic field as the excitation source, and utilize the magnetic induction intensity.
  • a fluxgate sensor with a resolution of 1nT measures the magnetic induction and attenuation above the bottom surface, and simultaneously extends the detection result, and then uses the data processing to detect the quality of the pipeline.
  • the document does not specifically disclose how to detect the defects of the buried pipeline, and it is impossible to judge the location of the defect of the buried pipeline and the size of the defect.
  • the technical problem to be solved by the present invention is to overcome the defects of the prior art, and to provide a pipe defect detecting method, a pipe defect detecting device and a pipe defect detecting device capable of accurately detecting a defect position and a defect size on a pipe.
  • an aspect of the present invention provides a pipeline defect detecting method, including: detecting a first parameter related to a magnetic induction intensity along a length direction of the pipeline; determining whether the first parameter exceeds a predetermined threshold; The position at which the first parameter exceeds a predetermined threshold is determined as a defect position of the pipe; and the degree of defect of the pipe is determined based on a value of the first parameter exceeding a predetermined threshold.
  • the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
  • the first direction is the same as the second direction, or the first direction is different from the second direction.
  • determining the degree of defect of the pipeline based on the value of the first parameter exceeding a predetermined threshold value specifically includes: determining a defect size of the pipeline based on an amplitude of the first parameter exceeding a predetermined threshold; and/or based on The length of the first parameter continuously exceeding a predetermined threshold determines the defect length of the pipe.
  • the method further includes: plotting a magnitude of the amplitude value of the first parameter with respect to a distance in a length direction of the pipe.
  • the method further includes: detecting a second parameter related to the magnetic induction intensity along a length direction of the pipeline; determining whether the second parameter exceeds a predetermined threshold; determining a position at which the second parameter exceeds a predetermined threshold a defect location of the pipe; and a defect level of the pipe based on the value of the second parameter exceeding a predetermined threshold.
  • the value of the first parameter based on exceeding the predetermined threshold exceeds a predetermined value
  • the value of the second parameter of the threshold determines the degree of defect in the pipe.
  • the second parameter is a rate of change of a component of the third-order direction of the magnetic induction in the three-dimensional coordinate system in the fourth direction.
  • the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
  • the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in a three-dimensional coordinate system.
  • the method for determining whether the first parameter exceeds a predetermined threshold comprises: performing differential processing on the first parameter; adding or subtracting an average value of n times of the first parameter after the differential processing The variance is taken as a predetermined threshold, where 1 ⁇ n ⁇ 3; it is determined whether the first parameter exceeds a predetermined threshold.
  • determining whether the first parameter exceeds a predetermined threshold further comprises: detecting, in the absence of the pipeline to be detected, a third parameter related to the magnetic induction intensity along a length direction of the pipeline, wherein the third parameter The parameter is the same parameter as the first parameter; and in the case that the first parameter is greater than the third parameter, the first parameter is optimized with a third parameter, and it is determined whether the optimized first parameter is Exceeded the predetermined threshold.
  • the method further includes: in addition to the first parameter and the second parameter related to the magnetic induction intensity, further detecting the magnetic induction intensity in the three reference directions in the three-dimensional coordinate system along the length direction of the pipe
  • the components H x , H y , H z are respectively changed in the three directions x, y, z of the coordinate system to form a magnetic gradient matrix G comprising a total of nine elements:
  • a pipe defect detecting apparatus comprising: a detecting unit configured to detect a first parameter related to a magnetic induction intensity along a length direction of the pipe; and a determining unit configured to determine whether the first parameter is And exceeding a predetermined threshold; and a control unit configured to determine a position at which the first parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the first parameter exceeding a predetermined threshold.
  • the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
  • the first direction is the same as the second direction, or the first direction is different from the second direction.
  • control unit further includes: a defect size determining module configured to determine a defect size of the pipe based on an amplitude of the first parameter exceeding a predetermined threshold; and/or a defect length determining module configured to be based on the The length of the first parameter continuously exceeding a predetermined threshold determines the defect length of the pipe.
  • pipe defect detecting device further comprising a drawing unit configured to draw a graph of the amplitude value of the first parameter with respect to the distance in the longitudinal direction of the pipe based on the first parameter detected by the detecting unit.
  • the detecting unit is further configured to detect a second parameter related to the magnetic induction intensity along a length direction of the pipe; the determining unit is further configured to determine whether the second parameter exceeds a predetermined threshold; and The control unit is further configured to determine a position at which the second parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the second parameter exceeding a predetermined threshold.
  • the control unit is based on the first parameter exceeding a predetermined threshold when determining that the position where the first parameter exceeds a predetermined threshold and the position where the second parameter exceeds a predetermined threshold are the same position
  • the value of the second parameter and the value of the second parameter exceeding a predetermined threshold determine the degree of defect in the pipe.
  • the second parameter is the magnetic induction intensity in a three-dimensional coordinate system The rate of change of the component in the third direction in the third direction.
  • the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
  • the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in a three-dimensional coordinate system.
  • the determining unit further includes: a differential processing module configured to perform differential processing on the first parameter; and an arithmetic processing module configured to be first after the differential processing by the differential processing module The amplitude mean of the parameter is added or subtracted by n times as a predetermined threshold, wherein 1 ⁇ n ⁇ 3; and the determining module is configured to determine whether the first parameter exceeds a predetermined threshold.
  • the detecting unit is further configured to detect a third parameter related to the magnetic induction intensity along the length direction of the pipe in the absence of the pipe to be detected, wherein the third parameter is the first parameter The same parameter; and, the determining unit is further configured to optimize the first parameter with a third parameter and determine the first of the optimization if the first parameter is greater than the third parameter Whether the parameter exceeds a predetermined threshold.
  • the detecting unit is further configured to detect three reference directions of the magnetic induction in the three-dimensional coordinate system along the length direction of the pipe in addition to the first parameter and the second parameter related to the magnetic induction intensity
  • the upper three components H x , H y , and H z are respectively changed in the three directions x, y, and z of the coordinate system to form a magnetic gradient matrix G including a total of nine elements:
  • the detecting unit specifically includes a first three-component magnetic detecting sensor, and a second three-component magnetic detecting sensor symmetrically arranged with the first three-component magnetic detecting sensor at the center of the detecting unit a third three-component magnetic detecting sensor and a fourth three-component magnetic detecting sensor symmetrically arranged with the third three-component magnetic detecting sensor at a center of the detecting unit, wherein the first, second, third and fourth The three-component magnetic sensor is arranged in a cross on one plane; each of the first, second, third and fourth three-component magnetic sensors detects three of its three-dimensional coordinate systems
  • the magnetic induction value in the reference direction is used to calculate the magnetic field gradient at the center of the cross, thereby measuring the magnetic field gradient matrix G of the center of the cross:
  • ⁇ x is the distance between the first three-component magnetic sensor and the second three-component magnetic sensor
  • ⁇ z is between the third three-component magnetic sensor and the fourth three-component magnetic sensor.
  • Distance B 1x is the magnetic induction component of the x direction measured by the first three-component magnetic sensor
  • B 1y is the magnetic induction component of the y direction measured by the first three-component magnetic sensor
  • B 1z is the first three
  • B 2x is the magnetic induction component of the x direction measured by the second three component magnetic sensor
  • B 2y is measured by the second three component magnetic sensor
  • B 0x is the magnetic induction component of the x direction measured by the third three component magnetic sensor
  • B 0y is the magnetic induction component of the y direction measured by the third three-component magnetic sensor
  • B 0z is the
  • B 2y fourth Y-direction component of the magnetic induction of the magnetic sensor sensing component measured magnetic flux density component 2z z direction is a fourth three-component magnetic measurement measured by the sensor B.
  • Yet another aspect of the present invention provides a pipe defect detecting apparatus comprising: a shelf placed above a pipe to be inspected; a sliding track disposed on the shelf and slidable along a length of the shelf; The defect detecting device is slidably coupled to the sliding track by a slider to detect a pipe defect of the pipe to be detected.
  • the actuating means employs an actuating mode including any one of manpower, air pressure, and hydraulic pressure.
  • the pipe defect detecting method, the pipe defect detecting device and the pipe defect detecting device of the present invention it is possible to determine whether the pipe has a defect based on a parameter related to the magnetic induction strength, and to determine the defect position of the pipe according to the abnormal position of the parameter, and The degree of defect of the pipe is determined based on the value of the parameter having the abnormality. In this way, the position of defects and the degree of defects on the pipe can be accurately detected.
  • FIG. 1 is a schematic flow chart showing a pipe defect detecting method according to a first embodiment of the present invention
  • FIG. 2 is a schematic diagram of a graph drawn by detecting five elements of a magnetic gradient matrix
  • FIG. 3 is a schematic diagram of a curve obtained by performing differential processing on a curve in FIG. 2;
  • FIG. 4 is a schematic view showing an abnormal region after the five curves shown in FIG. 2 are processed
  • FIG. 5 is a schematic diagram of the abnormal region shown after the processing shown in FIG. 4 is integrated;
  • FIG. 6 is a schematic view of a pipe defect made based on the integrated abnormal region shown in FIG. 5;
  • Figure 7 is a schematic block diagram illustrating a pipe defect detecting device according to a second embodiment of the present invention.
  • Figure 8 is a schematic illustration of a magnetic field gradient detecting component in accordance with an embodiment of the present invention.
  • Fig. 9 is a schematic view showing a pipe defect detecting apparatus according to a third embodiment of the present invention.
  • a pipeline defect detecting method comprising the steps of: detecting a first parameter related to a magnetic induction intensity along a length direction of the pipeline; determining whether the first parameter exceeds a predetermined threshold; The position at which the first parameter exceeds a predetermined threshold is determined as a defect position of the pipe; and the degree of defect of the pipe is determined based on a value of the first parameter exceeding a predetermined threshold.
  • the pipe defect detecting method it is possible to judge whether or not the pipe has a defect based on the first parameter related to the magnetic induction intensity, and further, the defect position of the pipe can be determined according to the position at which the parameter exceeds the predetermined threshold value And determining the degree of defect of the pipe based on the value of the parameter exceeding a predetermined threshold.
  • the pipe defect detecting method of the present invention can accurately detect defects on the pipe and accurately determine the position of the defect and the degree of the defect.
  • a pipe defect detecting method includes: S1, detecting a first parameter related to a magnetic induction intensity along a length direction of the pipe; S2, determining whether the first parameter exceeds a predetermined threshold; S3, determining a position at which the first parameter exceeds a predetermined threshold as a defect position of the pipe; and S4, determining a defect degree of the pipe based on a value of the first parameter exceeding a predetermined threshold.
  • the first parameter when the first parameter is detected in the length direction of the pipe, the first parameter can be continuously detected at each point in the longitudinal direction of the pipe, or can be selectively in the length direction of the pipe.
  • the plurality of points discretely detect the first parameter. That is, by detecting at one or several points on the pipe, it can be determined whether or not there is a defect at the detected position.
  • the pipe defect detecting method may include the steps of: detecting a first parameter related to the magnetic induction intensity at a first point on the pipe; determining whether the first parameter exceeds a predetermined threshold; The first parameter is determined to exceed a predetermined threshold, the first point is determined as a defect location on the pipeline, and the degree of defect at the first point is determined based on a value of the first parameter that exceeds a predetermined threshold.
  • embodiments of the present invention preferably employ a continuous detection method.
  • the following description can be equally applied to continuous detection and discrete detection of pipeline defects, and the embodiments of the present invention are not intended to be any limitation.
  • the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
  • the first parameter is a rate of change of a component of the magnetic induction in a first reference direction in a three-dimensional coordinate system in a second reference direction.
  • the first direction may be the same as the second direction or may be different from the second direction.
  • the reference direction in the three-dimensional coordinate system refers to the x direction, the y direction, or the z direction in the three-dimensional coordinate system
  • the first reference direction may be the same as the second reference direction or may be different from the second reference direction.
  • the first parameter may be a rate of change of the component H x of the magnetic induction in the x direction in the three-dimensional coordinate system in the y direction, ie, Abbreviated as g xy .
  • the first parameter is usually referred to as a magnetic field gradient, so g xy is also referred to as the magnetic field gradient of the component of the magnetic induction in the x direction in the y direction.
  • the first parameter may also be a rate of change of the component of the magnetic induction in a certain direction in the other coordinate system along the direction or the other direction.
  • the first reference direction and the second reference direction are not limited to the x, y, or z directions, and may be, for example, an xy direction, a yz direction, or the like.
  • the first direction may be the same direction as the second direction, or may be a different direction.
  • the first parameter may also be a rate of change of the component H x of the magnetic induction in the x direction in the three-dimensional coordinate system in the x direction, ie, Abbreviated as g xx . Therefore, the first parameter relating to the magnetic induction strength is not intended to be any limitation as long as it can reflect the defect position and the degree of defect of the pipe.
  • the amplitude value of the first parameter can be plotted relative to the length direction of the pipe.
  • the distance of the graph Specifically, taking the detected end of the pipe as the origin, taking the distance of the detected point from the origin as the x coordinate, and plotting the amplitude of the first parameter as the y coordinate, plot the curve in the xy coordinate system, for example, as shown in picture 2. In this way, by observing the graph, the defect position and defect degree of the pipeline can be visually judged, so that the result display is more intuitive.
  • determining the degree of defect of the pipe based on the value of the first parameter exceeding a predetermined threshold value specifically includes determining a defect of the pipe based on an amplitude of the first parameter exceeding a predetermined threshold Size; and/or determining the defect length of the conduit based on the length of the first parameter continuously exceeding a predetermined threshold.
  • the specific condition of the pipeline defect can also be determined based on the value of the first parameter.
  • the magnitude of the first parameter exceeding a predetermined threshold may reflect the defect size of the pipe, ie, the greater the magnitude of the first parameter exceeding the predetermined threshold, indicating that the defect of the pipe is greater.
  • the length of the first parameter continuously exceeding the predetermined threshold may reflect the length of the defect of the pipe, that is, the longer the length of the first parameter continuously exceeding the predetermined threshold, indicating that the defect of the pipe is longer.
  • other cases of pipeline defects may also be reflected, which are not enumerated herein.
  • the method further includes: detecting a second parameter related to the magnetic induction intensity along a length direction of the pipe; determining whether the second parameter exceeds a predetermined threshold; The position where the second parameter exceeds the predetermined threshold is determined as the defect position of the pipe; The degree of defect of the pipe is determined by the value of the second parameter exceeding a predetermined threshold.
  • the pipe defect detecting method may detect the first parameter related to the magnetic induction intensity along the length direction of the pipe while along the pipe
  • the length direction detects a second parameter related to the magnetic induction.
  • the second parameter is a parameter related to the first parameter, that is, the second parameter may be a third-party component of the magnetic induction in a three-dimensional coordinate system in a fourth direction. Rate of change.
  • the third direction and the fourth direction are also reference directions in a three-dimensional coordinate system
  • the second parameter is a rate of change of the component H y of the magnetic induction in the y direction in the three-dimensional coordinate system in the z direction, that is, , Abbreviated as g yz .
  • the third direction may be the same direction as the fourth direction, or a different direction. In this way, it will help to assist the first parameter to further determine the location of the defect and the extent of the defect on the pipe.
  • the second parameter in the pipeline defect detecting method according to the first embodiment of the present invention is not limited to the third-party component of the magnetic induction intensity in the three-dimensional coordinate system.
  • the rate of change in the fourth direction but as long as the second parameter reflects the defect in the detected pipe. Moreover, the second parameter does not need to be related to the first parameter, so that the defect of the pipeline can be detected from multiple angles, and the detection of a certain parameter is invalid due to some special circumstances.
  • the position where the first parameter exceeds the predetermined threshold is the same position as the position where the second parameter exceeds the predetermined threshold, then determining The position is a position where the defect exists on the pipe, and when the position where the first parameter exceeds the predetermined threshold is different from the position where the second parameter exceeds the predetermined threshold, the position and the position where the first parameter exceeds the predetermined threshold The position where the second parameter exceeds the predetermined threshold is determined as the position where the defect exists on the pipe.
  • the pipeline may be determined based on the value of the first parameter and the value of the second parameter, respectively. Defect situation.
  • the position where the first parameter exceeds the predetermined threshold is the same position as the position where the second parameter exceeds the predetermined threshold, the value of the first parameter exceeding the predetermined threshold and the number exceeding the predetermined threshold The larger of the two parameter values determines the degree of defect in the pipe.
  • determining a defect size of the pipeline based on a larger one of an amplitude of the first parameter exceeding a predetermined threshold and an amplitude of the second parameter exceeding a predetermined threshold, and based on the first parameter exceeding a predetermined threshold
  • the larger of the length and the length of the second parameter exceeding the predetermined threshold determines the defect length of the conduit.
  • first parameter and the second parameter such as the first parameter and the second parameter
  • the actual selection of the number, and the correlation between the first parameter and the second parameter, etc. may also be when the position where the first parameter exceeds a predetermined threshold is the same position as the position where the second parameter exceeds a predetermined threshold
  • Other ways to determine the degree of defect of the pipe at the location based on the value of the first parameter and the value of the second parameter for example, in the form of a weighted sum of the value of the first parameter and the value of the second parameter.
  • the pipe defect detecting method according to the first embodiment of the present invention can further detect another one related to the magnetic induction intensity along the length direction of the pipe, in addition to the first parameter and the second parameter. Or multiple parameters.
  • another one related to the magnetic induction intensity along the length direction of the pipe in addition to the first parameter and the second parameter.
  • multiple parameters For example, by taking the rate of change of the component of the magnetic induction in a certain reference direction in the three-dimensional coordinate system in another reference direction, it is possible to detect three components of the three reference directions of the magnetic induction in the three-dimensional coordinate system ( The rate of change of H x , H y , H z ) in the three directions (x, y, z) of the coordinate system, respectively.
  • G a magnetic gradient matrix comprising a total of nine elements can be constructed, denoted as G, which is expressed as follows:
  • the divergence and the curl of the magnetic induction are 0, that is,
  • FIG. 2 is a schematic diagram of a graph drawn by detecting five elements of a magnetic gradient matrix. As shown in FIG. 2, by detecting the values of five independent elements of the nine elements in the magnetic field gradient matrix, and plotting the values of the five elements with respect to the distance in the x-y coordinate system The curve gives the five curves as shown.
  • the predetermined threshold value may be selected empirically by a person skilled in the art, or may be set to a fixed value, for example, an average value of the first parameter over the length of the entire pipe, etc. And so on, as long as the defect and the degree of defect can be relatively accurately determined by comparing the first parameter with the predetermined threshold.
  • the pipe defect detecting method in order to make the comparison of the first parameter with the predetermined threshold value accurately reflect whether or not there is a defect, and the numerical value of the first parameter can accurately reflect the defect
  • the first parameter is processed as follows and a predetermined threshold is set.
  • determining whether the first parameter exceeds a predetermined threshold comprises: performing differential processing on the first parameter; adding, subtracting, and subtracting a variance of a magnitude of a first parameter after the differential processing as a predetermined threshold, where 1 ⁇ n ⁇ 3; and determining whether the first parameter exceeds a predetermined threshold.
  • E(x) represents the magnetic induction at the x position
  • E(x+ ⁇ x) represents the magnetic induction at the x+ ⁇ x position.
  • the variance of the magnetic induction intensity change can be obtained for the detected magnetic induction intensity according to the principle of mathematical statistics, as shown in the following formula 4:
  • the differential processing can also be performed in a similar manner and the corresponding threshold is determined. Therefore, in order not to obscure the essential features of this application, it will not be carried out here. Said.
  • FIG. 3 is a schematic diagram of a curve obtained by performing differential processing on one of the curves in FIG. 2.
  • FIG. 3 shows in FIG. 3, after the differential processing of one of the graphs in FIG. 2, the upper and lower defect threshold lines indicating the predetermined threshold are further set in the graph of FIG.
  • the variance of the amplitude of the first parameter after the differential processing is added and subtracted by a factor of three, and is set as the upper and lower defect threshold lines.
  • the first parameter after the differential processing exceeds a predetermined threshold.
  • Fig. 4 is a schematic view showing an abnormal region shown after the five curves shown in Fig. 2 are processed. As shown in FIG. 4, three of the curves are processed to indicate an abnormality, and the two curves do not indicate an abnormality after being processed.
  • the abnormal regions indicated by the plurality of curves can be integrated according to the above method. That is, the abnormal regions having the same position in the x-axis direction are combined and the maximum value thereof is taken, and the abnormal regions having different positions in the x-axis direction are retained. Thus, the abnormal regions indicated by the five curves shown in Fig. 4 are integrated into one image, thereby clearly showing the defect position and the degree of defects on the pipe, as shown in Fig. 5.
  • Fig. 5 is a schematic view showing the integration of the abnormal regions shown after the processing shown in Fig. 4.
  • determining whether the first parameter exceeds a predetermined threshold further comprises: detecting at each point along a length direction of the pipe in the case where there is no pipe to be detected a third parameter related to the magnetic induction intensity, wherein the third parameter is the same parameter as the first parameter; and, in a case where the first parameter is greater than the third parameter, the first parameter is the third parameter Optimization is performed and it is determined whether the optimized first parameter exceeds a predetermined threshold.
  • the first parameter is the rate of change of the component H x in the y direction of the magnetic induction in the three-dimensional coordinate system, that is, g xy .
  • the component H x in the x direction in the three-dimensional coordinate system at the respective points can be measured in the y direction in the same manner along the length direction of the pipe.
  • the rate of change is recorded as g' xy .
  • the value of g xy -g' xy is taken as the optimized g xy and it is determined whether it exceeds a predetermined threshold.
  • the first parameter can be optimized by using the third parameter in other manners.
  • the step of optimizing the first parameter with the data of the background field may be performed before the data of the first parameter is processed and compared with a predetermined threshold, or after the data of the first parameter is processed and compared with a predetermined threshold.
  • the data of the background field should also be processed corresponding to the first parameter and compared with a predetermined threshold.
  • the third parameter of the background field is differentially processed and the upper and lower defect threshold lines are set.
  • the abnormal area caused by the background place may be directly removed from the abnormal area indicated by the first parameter, or the abnormal area indicated by the first parameter may be optimized by the abnormal area caused by the background place.
  • the abnormal characteristics of each magnetic abnormal region may be included, including the magnetic abnormality start and end positions. And the magnetic anomaly amplitude to specifically determine the defect position, the defect length and the defect size in the pipeline, thereby obtaining the final defect display result.
  • the defect diagram of the pipe can be further fabricated, for example, as shown in FIG. . Fig.
  • FIG. 6 is a schematic view of a pipe defect produced based on the integrated abnormal region shown in Fig. 5.
  • the defects of the pipeline can be more intuitively understood than the graph, so that the maintenance of the pipeline can be repaired and maintained for the pipeline defects, which reduces the cost and facilitates the convenience.
  • the defect position on the pipe can be accurately detected, and the degree of defect can be accurately determined, thereby saving the cost of pipe inspection and maintenance and facilitating the user's convenience.
  • a second embodiment of the present invention provides a pipeline defect detecting apparatus, comprising: a detecting unit configured to detect a first parameter related to a magnetic induction intensity along a length direction of the pipeline; and a determining unit configured to determine the first parameter Whether a predetermined threshold is exceeded; and a control unit configured to determine a position at which the first parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the first parameter exceeding a predetermined threshold.
  • Fig. 7 is a schematic block diagram illustrating a pipe defect detecting device according to a second embodiment of the present invention.
  • a pipe defect detecting apparatus 100 includes: a detecting unit 101 configured to detect a first parameter related to a magnetic induction intensity along a length direction of the pipe; and a determining unit 102 configured to Determining whether the first parameter exceeds a predetermined threshold based on the first parameter detected by the detecting unit 101; and the control unit 103 is configured to determine, based on the result of the determining unit 102 whether the first parameter exceeds a predetermined threshold, The position at which the first parameter exceeds the predetermined threshold is determined as the defect position of the pipe, and the degree of defect of the pipe is determined based on the value of the first parameter exceeding a predetermined threshold.
  • the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
  • the first direction is the same as the second direction, or the first direction is different from the second direction.
  • control unit further includes: a defect size determining module configured to determine a defect size of the pipe based on an amplitude of the first parameter exceeding a predetermined threshold; and/or a defect length determining module configured to be based on the The length of the first parameter continuously exceeding a predetermined threshold determines the defect length of the pipe.
  • pipe defect detecting device further comprising a drawing unit configured to draw a graph of the amplitude value of the first parameter with respect to the distance in the longitudinal direction of the pipe based on the first parameter detected by the detecting unit.
  • the detecting unit is further configured to detect a second parameter related to the magnetic induction intensity along a length direction of the pipe; the determining unit is further configured to determine whether the second parameter exceeds a predetermined threshold; and The control unit is further configured to determine a position at which the second parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the second parameter exceeding a predetermined threshold.
  • the control unit is based on the first parameter exceeding a predetermined threshold when determining that the position where the first parameter exceeds a predetermined threshold and the position where the second parameter exceeds a predetermined threshold are the same position
  • the value of the second parameter and the value of the second parameter exceeding a predetermined threshold determine the degree of defect in the pipe.
  • the second parameter is a rate of change of the component of the third-order direction of the magnetic induction in the three-dimensional coordinate system in the fourth direction.
  • the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
  • the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in a three-dimensional coordinate system.
  • the determining unit further includes: a differential processing module configured to perform differential processing on the first parameter; and an arithmetic processing module configured to be first after the differential processing by the differential processing module The amplitude mean of the parameter is added or subtracted by n times as a predetermined threshold, wherein 1 ⁇ n ⁇ 3; and the determining module is configured to determine whether the first parameter exceeds a predetermined threshold.
  • the detecting unit is further configured to detect a third parameter related to the magnetic induction intensity along the length direction of the pipe in the absence of the pipe to be detected, wherein the third parameter is the first parameter The same parameter; and, the determining unit is further configured to optimize the first parameter with a third parameter and determine the first of the optimization if the first parameter is greater than the third parameter Whether the parameter exceeds a predetermined threshold.
  • the detecting unit is further configured to detect three reference directions of the magnetic induction in the three-dimensional coordinate system along the length direction of the pipe in addition to the first parameter and the second parameter related to the magnetic induction intensity
  • the upper three components H x , H y , and H z are respectively changed in the three directions x, y, and z of the coordinate system to form a magnetic gradient matrix G including a total of nine elements:
  • the detecting unit specifically includes a first three-component magnetic detecting sensor, and a second three-component magnetic detecting sensor symmetrically arranged with the first three-component magnetic detecting sensor at the center of the detecting unit a third three-component magnetic detecting sensor and a fourth three-component magnetic detecting sensor symmetrically arranged with the third three-component magnetic detecting sensor at a center of the detecting unit, wherein the first, second, third and fourth The three-component magnetic sensor is arranged in a cross on one plane; each of the first, second, third and fourth three-component magnetic sensors detects three of its three-dimensional coordinate systems
  • the magnetic induction value in the reference direction is used to calculate the magnetic field gradient at the center of the cross, thereby measuring the magnetic field gradient matrix G of the center of the cross:
  • ⁇ x is the distance between the first three-component magnetic sensor and the second three-component magnetic sensor
  • ⁇ z is between the third three-component magnetic sensor and the fourth three-component magnetic sensor.
  • Distance B 1x is the magnetic induction component of the x direction measured by the first three-component magnetic sensor
  • B 1y is the magnetic induction component of the y direction measured by the first three-component magnetic sensor
  • B 1z is the first three
  • B 2x is the magnetic induction component of the x direction measured by the second three component magnetic sensor
  • B 2y is measured by the second three component magnetic sensor
  • B 0x is the magnetic induction component of the x direction measured by the third three component magnetic sensor
  • B 0y is the magnetic induction component of the y direction measured by the third three-component magnetic sensor
  • B 0z is the
  • B 2y fourth Y-direction component of the magnetic induction of the magnetic sensor sensing component measured magnetic flux density component 2z z direction is a fourth three-component magnetic measurement measured by the sensor B.
  • the component of the magnetic induction intensity in a certain reference direction in the three-dimensional coordinate system can be used.
  • the rate of change in the other reference direction serves as a first parameter related to the magnetic induction, and in this case the first parameter is generally referred to as a magnetic field gradient, and the parameter is detected using a corresponding magnetic field gradient detecting device.
  • Figure 8 is a schematic illustration of a magnetic field gradient detecting component in accordance with an embodiment of the present invention. As shown in Fig.
  • a magnetic field gradient detecting section 200 includes four three-component magnetic detecting sensors B 0 , B 1 , B 2 and B 3 arranged in a cross on one plane, and four of them are detected.
  • the magnetic induction values of the three directions in each of the three-component magnetic sensors are used to calculate the magnetic field gradient at the center of the cross, thereby measuring the magnetic gradient matrix of the center of the cross.
  • the magnetic field gradient value measured by the magnetic field gradient detecting component 200 shown in FIG. 8 is more accurate, but in the pipeline defect detecting method and the pipeline defect detecting device according to the embodiment of the present invention, Other types of magnetic field gradient detecting components can be used for detection.
  • the magnetic field gradient measuring device 100 using the four magnetic detecting sensors B 0 , B 1 , B 2 and B 3 arranged in a cross shape can detect the magnetic field gradient, wherein the magnetic measuring sensors B 0 , B 1 ,
  • Each of B 2 and B 3 is a three-component magnetic measuring sensor, that is, capable of measuring magnetic induction components in the x, y, and z directions.
  • B 0 and B 2 are symmetrically arranged
  • B 1 and B 3 are symmetrically arranged, and the distance from B 0 to the center, the distance from B 2 to the center, the distance from B 1 to the center, and B The distance from 3 to the center is the same.
  • B 1 and B 3 can be symmetrically set, and the distance between B 0 and B 2 can also be compared with B 1 to B 3 . The distance between them is different, and the same is set only to facilitate the calculation of the magnetic field gradient. Then, by the magnetic field gradient measuring device 100, the magnetic field gradient matrix of the center point is obtained as follows:
  • ⁇ x in the above formula 3 is the distance between the B 1 sensor and the B 3 sensor
  • ⁇ z is the distance between the B 0 sensor and the B 2 sensor
  • B 1x is the magnetic induction component of the x direction measured by the B 1 sensor
  • B 3x is the magnetic induction component of the x direction measured by the B 3 sensor
  • B 1y is the magnetic induction component of the y direction measured by the B 1 sensor
  • B 3y is the magnetic induction component of the y direction measured by the B 3 sensor, in turn analogy.
  • the values of the nine elements of the magnetic field gradient matrix G can be obtained by measurement, but as in the above, in practical applications, since the formula 2 is also satisfied, it is only necessary to obtain the values of five elements to extract all nine elements. Value.
  • the first parameter related to the magnetic induction intensity is not the magnetic field gradient, for example, the attenuation amount of the magnetic induction intensity
  • different devices can be used for detection, and the embodiment of the present invention is not intended to Make any restrictions.
  • a third embodiment of the present invention provides a pipe defect detecting apparatus comprising: a shelf placed above a pipe to be inspected; a sliding track disposed on the shelf and slidable along a length of the shelf; The pipe defect detecting device is slidably connected to the sliding track by a slider to detect a pipe defect of the pipe to be detected.
  • the actuating means employs an actuating mode including any one of manpower, air pressure, and hydraulic pressure.
  • Fig. 9 is a schematic view showing a pipe defect detecting apparatus according to a third embodiment of the present invention.
  • the pipe defect detecting apparatus 10 includes a rack 1, a slide rail 2, and a duct defect detecting device 3.
  • the pipe defect detecting device 3 is placed above the pipe by providing a rack 1, and the frame 1 is provided with a slide rail 2.
  • the pipe defect detecting device 3 is slidably coupled to the slide rail 2 by a slider.
  • the shelf 1 is left stationary, and the pipe defect detecting device 3 slides at a uniform speed on the slide rail 2 to perform detection.
  • the pipeline defect detecting device 3 can be uniformly slid on the sliding rail 2 by the actuating device, and the actuating device can control the moving of the object uniformly on the sliding rail by using human, air pressure, hydraulic pressure or the like.
  • the actuating device can control the moving of the object uniformly on the sliding rail by using human, air pressure, hydraulic pressure or the like.
  • the pipeline defect detecting device can minimize the problem of the moving track sway or the moving speed caused by the artificially controlled movement, so that the external interference is minimized and the detection result is more accurate.
  • the pipe defect detecting device and the pipe defect detecting device of the present invention it is possible to determine whether the pipe has a defect based on a parameter related to the magnetic induction strength, and to determine the defect position of the pipe according to the abnormal position of the parameter, and Determine the tube based on the value of the parameter with the abnormality The extent of the defect. In this way, the position of defects and the degree of defects on the pipe can be accurately detected.

Abstract

Provided are a method, device and apparatus for detecting a pipeline defect. A method for detecting a pipeline defect can accurately detect a position and a extent of the pipeline defect, and specifically comprises: detecting, along a length direction of a pipeline, a first parameter related to a magnetic flux density; determining whether the first parameter exceeds a preset threshold; determining a position where the first parameter exceeds the preset threshold as a position of the pipeline defect; and determining a extent of the pipeline defect on the basis of a value of the first parameter exceeding the preset threshold.

Description

管道缺陷检测方法、管道缺陷检测装置和管道缺陷检测设备Pipeline defect detecting method, pipe defect detecting device and pipe defect detecting device 技术领域Technical field
本发明涉及检测技术领域,具体讲是管道缺陷检测方法、管道缺陷检测装置和管道缺陷检测设备。The invention relates to the field of detection technology, in particular to a pipeline defect detecting method, a pipeline defect detecting device and a pipeline defect detecting device.
背景技术Background technique
随着科学技术的进步和工业生产的需要,运输管道的使用范围日益广泛。长距离运输管道是石油天然气行业产品的主要运输方式。并且,油气长距离运输管道如出现泄露等故障,除了停运和抢修造成损失之外,还会造成污染。因此,如何保证已有的油气长距离运输管道和新建管道的安全运行,降低减少安全事故发生的几率,实现管道运行的本质安全化是保证管道的安全运行的当务之急。With the advancement of science and technology and the needs of industrial production, the use of transportation pipelines has become increasingly widespread. Long-distance transportation pipelines are the main mode of transportation for oil and gas industry products. Moreover, if there is a leak such as a leak in the long-distance transportation pipeline of oil and gas, in addition to the loss caused by outage and repair, it will also cause pollution. Therefore, how to ensure the safe operation of existing oil and gas long-distance transportation pipelines and new pipelines, reduce the probability of reducing safety accidents, and realize the intrinsic safety of pipeline operation is an urgent task to ensure the safe operation of pipelines.
由于油气长距离运输管道通常埋在地下,检测这种埋地管道缺陷的主要工作流程仍然是:开挖、剥去防腐(保温)层、检测、包覆、回填。显然,这是一种破坏性检测方法,而且检测数据的代表性以及评估结论的可靠性受开挖(抽样)点数及其分布范围的影响。因此,埋地管道在不开挖、不停输的状态下进行检测成为一个值得深入探讨的问题。Since oil and gas long-distance transportation pipelines are usually buried underground, the main work flow for detecting such buried pipeline defects is still: excavation, stripping of anti-corrosion (insulation) layer, detection, coating, and backfilling. Obviously, this is a destructive test method, and the representativeness of the test data and the reliability of the evaluation results are affected by the number of excavation (sampling) points and their distribution range. Therefore, the detection of buried pipelines without excavation and non-stopping becomes a problem worthy of further discussion.
现有技术中存在多种无损检测的方法,包括超声检测法、涡流检测法、射线检测法。超声检测是利用超声波与物体的相互作用所提供的信息来实现的,声波能在金属中传播,这种方法的不足之处是超声波在空气中衰减很快,检测时一般要有声波的传播介质,如油或水等耦合剂,不适用于埋地管道的检测。There are various methods for non-destructive testing in the prior art, including ultrasonic testing, eddy current testing, and radiation testing. Ultrasonic testing is realized by the information provided by the interaction of ultrasonic waves and objects. The sound wave can propagate in the metal. The disadvantage of this method is that the ultrasonic wave decays rapidly in the air. Generally, there is a sound wave propagation medium when detecting. Coupling agents such as oil or water are not suitable for the detection of buried pipelines.
射线检测法是利用电离辐射与物质间相互作用所产生的物理效应(如辐射强度的变化、散射等)以探测工件内部不连续、结构或厚度等的无损检测方法。同样不适用于埋地管道的检测。Radiographic detection is a non-destructive testing method that uses physical effects (such as changes in radiant intensity, scattering, etc.) generated by the interaction between ionizing radiation and matter to detect discontinuities, structures, or thicknesses within the workpiece. The same applies to the detection of buried pipelines.
涡流检测法是靠电磁感应原理工作的,所以涡流检测法可以检测工件的表面 缺陷与近表面缺陷。涡流检测法的显著特点是对导电材料起作用,而不一定是铁磁材料,但对铁磁材料的效果较差。其次,待探工件表面的光洁度、平整度、边介等对涡流都有较大影响,因此常将涡流检测法用于形状较规则、表面较光洁的铜管等非铁磁性工件探伤。如果埋地管道为铁磁性管道,那么涡流检测法则无法实现,并且涡流检测法也需要激励源,仍然需要开挖才能够检测埋地管道。The eddy current test method works on the principle of electromagnetic induction, so the eddy current test method can detect the surface of the workpiece. Defects and near surface defects. The remarkable feature of the eddy current testing method is that it acts on the conductive material, not necessarily the ferromagnetic material, but the effect on the ferromagnetic material is poor. Secondly, the surface smoothness, flatness and edge of the workpiece to be inspected have a great influence on the eddy current. Therefore, the eddy current testing method is often used for the detection of non-ferromagnetic workpieces such as copper tubes with regular shapes and smooth surfaces. If the buried pipeline is a ferromagnetic pipeline, the eddy current detection method cannot be realized, and the eddy current detection method also requires an excitation source, and the excavation is still required to detect the buried pipeline.
目前公开号为CN102095080A的发明专利申请公开了一种埋地管道非开挖磁法检测方法,它的原理是利用经过地磁场磁化的埋地管道本身所具有的磁性作为励磁源,利用磁感应强度的分辨率为1nT的磁通门传感器测出底面以上的磁感应强度和衰减量,同时对检测结果进行向下延拓,然后利用数据处理对管道质量进行检测。但是该文件中并没有具体公开如何检测埋地管道的缺陷,而且也无法判断埋地管道的缺陷位置,以及缺陷大小。The invention patent application with the publication number CN102095080A discloses a non-excavation magnetic detection method for a buried pipeline, the principle of which is to utilize the magnetic property of the buried pipeline itself magnetized by the earth magnetic field as the excitation source, and utilize the magnetic induction intensity. A fluxgate sensor with a resolution of 1nT measures the magnetic induction and attenuation above the bottom surface, and simultaneously extends the detection result, and then uses the data processing to detect the quality of the pipeline. However, the document does not specifically disclose how to detect the defects of the buried pipeline, and it is impossible to judge the location of the defect of the buried pipeline and the size of the defect.
发明内容Summary of the invention
本发明所要解决的技术问题是,克服了现有技术的缺陷,提供了能够准确地检测出管道上的缺陷位置和缺陷大小的管道缺陷检测方法、管道缺陷检测装置和管道缺陷检测设备。The technical problem to be solved by the present invention is to overcome the defects of the prior art, and to provide a pipe defect detecting method, a pipe defect detecting device and a pipe defect detecting device capable of accurately detecting a defect position and a defect size on a pipe.
为解决上述技术问题,本发明的一方面提出了一种管道缺陷检测方法,包括:沿着管道的长度方向检测与磁感应强度有关的第一参数;确定所述第一参数是否超过预定阈值;将所述第一参数超过预定阈值的位置确定为管道的缺陷位置;和基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度。In order to solve the above technical problem, an aspect of the present invention provides a pipeline defect detecting method, including: detecting a first parameter related to a magnetic induction intensity along a length direction of the pipeline; determining whether the first parameter exceeds a predetermined threshold; The position at which the first parameter exceeds a predetermined threshold is determined as a defect position of the pipe; and the degree of defect of the pipe is determined based on a value of the first parameter exceeding a predetermined threshold.
在上述管道缺陷检测方法中,所述第一参数为所述磁感应强度在三维坐标系中的第一方向上的分量在第二方向上的变化率。In the above pipe defect detecting method, the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
在上述管道缺陷检测方法中,所述第一方向与第二方向相同,或者第一方向与第二方向不同。In the above pipe defect detecting method, the first direction is the same as the second direction, or the first direction is different from the second direction.
在上述管道缺陷检测方法中,基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度具体包括:基于所述第一参数超过预定阈值的幅度确定管道的缺陷大小;和/或基于所述第一参数连续超过预定阈值的长度确定管道的缺陷长度。In the above pipeline defect detecting method, determining the degree of defect of the pipeline based on the value of the first parameter exceeding a predetermined threshold value specifically includes: determining a defect size of the pipeline based on an amplitude of the first parameter exceeding a predetermined threshold; and/or based on The length of the first parameter continuously exceeding a predetermined threshold determines the defect length of the pipe.
在上述管道缺陷检测方法中,进一步包括:绘制出所述第一参数的幅度值相对在管道的长度方向上的距离的曲线图。 In the above pipe defect detecting method, the method further includes: plotting a magnitude of the amplitude value of the first parameter with respect to a distance in a length direction of the pipe.
在上述管道缺陷检测方法中,进一步包括:沿着管道的长度方向检测与磁感应强度有关的第二参数;确定所述第二参数是否超过预定阈值;将所述第二参数超过预定阈值的位置确定为管道的缺陷位置;和基于超过预定阈值的所述第二参数的数值确定管道的缺陷程度。In the above pipeline defect detecting method, the method further includes: detecting a second parameter related to the magnetic induction intensity along a length direction of the pipeline; determining whether the second parameter exceeds a predetermined threshold; determining a position at which the second parameter exceeds a predetermined threshold a defect location of the pipe; and a defect level of the pipe based on the value of the second parameter exceeding a predetermined threshold.
在上述管道缺陷检测方法中,当所述第一参数超过预定阈值的位置与所述第二参数超过预定阈值的位置为同一位置时,基于超过预定阈值的所述第一参数的数值和超过预定阈值的所述第二参数的数值来确定管道的缺陷程度。In the above pipe defect detecting method, when the position where the first parameter exceeds the predetermined threshold is the same position as the position where the second parameter exceeds the predetermined threshold, the value of the first parameter based on exceeding the predetermined threshold exceeds a predetermined value The value of the second parameter of the threshold determines the degree of defect in the pipe.
在上述管道缺陷检测方法中,所述第二参数为所述磁感应强度在三维坐标系中的第三方向上的分量在第四方向上的变化率。In the above pipe defect detecting method, the second parameter is a rate of change of a component of the third-order direction of the magnetic induction in the three-dimensional coordinate system in the fourth direction.
在上述管道缺陷检测方法中,所述第三方向与第四方向相同,或者第三方向与第四方向不同。In the above pipe defect detecting method, the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
在上述管道缺陷检测方法中,所述第一方向、第二方向、第三方向和第四方向是三维坐标系中的x方向、y方向和z方向的其中之一。In the above pipe defect detecting method, the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in a three-dimensional coordinate system.
在上述管道缺陷检测方法中,确定所述第一参数是否超过预定阈值的方法具体包括:对所述第一参数进行差分处理;将经过差分处理之后的第一参数的幅度均值加减n倍的方差作为预定阈值,其中1≤n≤3;确定所述第一参数是否超过预定阈值。In the above method for detecting a pipeline defect, the method for determining whether the first parameter exceeds a predetermined threshold comprises: performing differential processing on the first parameter; adding or subtracting an average value of n times of the first parameter after the differential processing The variance is taken as a predetermined threshold, where 1 ≤ n ≤ 3; it is determined whether the first parameter exceeds a predetermined threshold.
在上述管道缺陷检测方法中,确定所述第一参数是否超过预定阈值进一步包括:在不存在待检测管道的情况下,沿着管道的长度方向检测与磁感应强度有关的第三参数,其中第三参数是与第一参数相同的参数;和在所述第一参数大于所述第三参数的情况下,以第三参数对所述第一参数进行优化,并确定所述优化的第一参数是否超过预定阈值。In the above pipeline defect detecting method, determining whether the first parameter exceeds a predetermined threshold further comprises: detecting, in the absence of the pipeline to be detected, a third parameter related to the magnetic induction intensity along a length direction of the pipeline, wherein the third parameter The parameter is the same parameter as the first parameter; and in the case that the first parameter is greater than the third parameter, the first parameter is optimized with a third parameter, and it is determined whether the optimized first parameter is Exceeded the predetermined threshold.
在上述管道缺陷检测方法中,进一步包括:除了与磁感应强度有关的第一参数和第二参数之外,进一步沿着管道的长度方向检测磁感应强度在三维坐标系中的三个基准方向上的三个分量Hx,Hy,Hz分别在坐标系的三个方向x,y,z的变化率,以构成共包括9个要素的磁梯度矩阵G: In the above pipeline defect detecting method, the method further includes: in addition to the first parameter and the second parameter related to the magnetic induction intensity, further detecting the magnetic induction intensity in the three reference directions in the three-dimensional coordinate system along the length direction of the pipe The components H x , H y , H z are respectively changed in the three directions x, y, z of the coordinate system to form a magnetic gradient matrix G comprising a total of nine elements:
Figure PCTCN2016085425-appb-000001
Figure PCTCN2016085425-appb-000001
本发明的另一方面提出了一种管道缺陷检测装置,包括:检测单元,配置为沿着管道的长度方向检测与磁感应强度有关的第一参数;判断单元,配置为确定所述第一参数是否超过预定阈值;和控制单元,配置为将所述第一参数超过预定阈值的位置确定为管道的缺陷位置,和基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度。Another aspect of the present invention provides a pipe defect detecting apparatus, comprising: a detecting unit configured to detect a first parameter related to a magnetic induction intensity along a length direction of the pipe; and a determining unit configured to determine whether the first parameter is And exceeding a predetermined threshold; and a control unit configured to determine a position at which the first parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the first parameter exceeding a predetermined threshold.
在上述管道缺陷检测装置中,所述第一参数为所述磁感应强度在三维坐标系中的第一方向上的分量在第二方向上的变化率。In the above pipe defect detecting device, the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
在上述管道缺陷检测装置中,所述第一方向与第二方向相同,或者第一方向与第二方向不同。In the above pipe defect detecting device, the first direction is the same as the second direction, or the first direction is different from the second direction.
在上述管道缺陷检测装置中,控制单元进一步包括:缺陷大小确定模块,配置为基于所述第一参数超过预定阈值的幅度确定管道的缺陷大小;和/或缺陷长度确定模块,配置为基于所述第一参数连续超过预定阈值的长度确定管道的缺陷长度。In the above pipe defect detecting apparatus, the control unit further includes: a defect size determining module configured to determine a defect size of the pipe based on an amplitude of the first parameter exceeding a predetermined threshold; and/or a defect length determining module configured to be based on the The length of the first parameter continuously exceeding a predetermined threshold determines the defect length of the pipe.
在上述管道缺陷检测装置中,进一步包括绘图单元,配置为基于检测单元所检测的第一参数,绘制出所述第一参数的幅度值相对在管道的长度方向上的距离的曲线图。In the above-described pipe defect detecting device, further comprising a drawing unit configured to draw a graph of the amplitude value of the first parameter with respect to the distance in the longitudinal direction of the pipe based on the first parameter detected by the detecting unit.
在上述管道缺陷检测装置中,所述检测单元进一步配置为沿着管道的长度方向检测与磁感应强度有关的第二参数;所述判断单元进一步配置为确定所述第二参数是否超过预定阈值;和所述控制单元进一步配置为将所述第二参数超过预定阈值的位置确定为管道的缺陷位置,和基于超过预定阈值的所述第二参数的数值确定管道的缺陷程度。In the above pipe defect detecting device, the detecting unit is further configured to detect a second parameter related to the magnetic induction intensity along a length direction of the pipe; the determining unit is further configured to determine whether the second parameter exceeds a predetermined threshold; and The control unit is further configured to determine a position at which the second parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the second parameter exceeding a predetermined threshold.
在上述管道缺陷检测装置中,所述控制单元在确定所述第一参数超过预定阈值的位置与所述第二参数超过预定阈值的位置为同一位置时,基于超过预定阈值的所述第一参数的数值和超过预定阈值的所述第二参数的数值来确定管道的缺陷程度。In the above pipe defect detecting device, the control unit is based on the first parameter exceeding a predetermined threshold when determining that the position where the first parameter exceeds a predetermined threshold and the position where the second parameter exceeds a predetermined threshold are the same position The value of the second parameter and the value of the second parameter exceeding a predetermined threshold determine the degree of defect in the pipe.
在上述管道缺陷检测装置中,所述第二参数为所述磁感应强度在三维坐标系 中的第三方向上的分量在第四方向上的变化率。In the above pipe defect detecting device, the second parameter is the magnetic induction intensity in a three-dimensional coordinate system The rate of change of the component in the third direction in the third direction.
在上述管道缺陷检测装置中,所述第三方向与第四方向相同,或者第三方向与第四方向不同。In the above pipe defect detecting device, the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
在上述管道缺陷检测装置中,所述第一方向、第二方向、第三方向和第四方向是三维坐标系中的x方向、y方向和z方向的其中之一。In the above pipe defect detecting device, the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in a three-dimensional coordinate system.
在上述管道缺陷检测装置中,所述判断单元进一步包括:差分处理模块,配置为对所述第一参数进行差分处理;算术处理模块,配置为,将经过差分处理模块的差分处理之后的第一参数的幅度均值加减n倍的方差作为预定阈值,其中1≤n≤3;和判断模块,配置为确定所述第一参数是否超过预定阈值。In the above pipeline defect detecting apparatus, the determining unit further includes: a differential processing module configured to perform differential processing on the first parameter; and an arithmetic processing module configured to be first after the differential processing by the differential processing module The amplitude mean of the parameter is added or subtracted by n times as a predetermined threshold, wherein 1≤n≤3; and the determining module is configured to determine whether the first parameter exceeds a predetermined threshold.
在上述管道缺陷检测装置中,所述检测单元进一步配置为在不存在待检测管道的情况下,沿着管道的长度方向检测与磁感应强度有关的第三参数,其中第三参数是与第一参数相同的参数;和,所述判断单元进一步配置为在所述第一参数大于所述第三参数的情况下,以第三参数对所述第一参数进行优化,并确定所述优化的第一参数是否超过预定阈值。In the above pipe defect detecting device, the detecting unit is further configured to detect a third parameter related to the magnetic induction intensity along the length direction of the pipe in the absence of the pipe to be detected, wherein the third parameter is the first parameter The same parameter; and, the determining unit is further configured to optimize the first parameter with a third parameter and determine the first of the optimization if the first parameter is greater than the third parameter Whether the parameter exceeds a predetermined threshold.
在上述管道缺陷检测装置中,所述检测单元进一步配置为除了与磁感应强度有关的第一参数和第二参数之外,沿着管道的长度方向检测磁感应强度在三维坐标系中的三个基准方向上的三个分量Hx,Hy,Hz分别在坐标系的三个方向x,y,z的变化率,以构成共包括9个要素的磁梯度矩阵G:In the above pipe defect detecting device, the detecting unit is further configured to detect three reference directions of the magnetic induction in the three-dimensional coordinate system along the length direction of the pipe in addition to the first parameter and the second parameter related to the magnetic induction intensity The upper three components H x , H y , and H z are respectively changed in the three directions x, y, and z of the coordinate system to form a magnetic gradient matrix G including a total of nine elements:
Figure PCTCN2016085425-appb-000002
Figure PCTCN2016085425-appb-000002
在上述管道缺陷检测装置中,所述检测单元具体包括第一三分量测磁传感器、与第一三分量测磁传感器以所述检测单元的中心对称布置的第二三分量测磁传感器,第三三分量测磁传感器和与第三三分量测磁传感器以所述检测单元的中心对称布置的第四三分量测磁传感器,其中第一、第二、第三和第四三分量测磁传感器在一个平面上呈十字布置;所述第一、第二、第三和第四三分量测磁传感器中的每个测磁传感器通过检测其在三维坐标系的三个基准方向上的磁感应强度值来计算十字中心位置的磁场梯度,从而测得十字中心位置的磁场梯度矩阵G: In the above-described pipe defect detecting device, the detecting unit specifically includes a first three-component magnetic detecting sensor, and a second three-component magnetic detecting sensor symmetrically arranged with the first three-component magnetic detecting sensor at the center of the detecting unit a third three-component magnetic detecting sensor and a fourth three-component magnetic detecting sensor symmetrically arranged with the third three-component magnetic detecting sensor at a center of the detecting unit, wherein the first, second, third and fourth The three-component magnetic sensor is arranged in a cross on one plane; each of the first, second, third and fourth three-component magnetic sensors detects three of its three-dimensional coordinate systems The magnetic induction value in the reference direction is used to calculate the magnetic field gradient at the center of the cross, thereby measuring the magnetic field gradient matrix G of the center of the cross:
Figure PCTCN2016085425-appb-000003
Figure PCTCN2016085425-appb-000003
其中,△x为第一三分量测磁传感器与第二三分量测磁传感器之间的距离,△z为第三三分量测磁传感器与第四三分量测磁传感器之间的距离,B1x为第一三分量测磁传感器测得的x方向的磁感应强度分量,B1y为第一三分量测磁传感器测得的y方向的磁感应强度分量,B1z为第一三分量测磁传感器测得的z方向的磁感应强度分量,B2x为第二三分量测磁传感器测得的x方向的磁感应强度分量,B2y为第二三分量测磁传感器测得的y方向的磁感应强度分量,B2z为第二三分量测磁传感器测得的z方向的磁感应强度分量,B0x为第三三分量测磁传感器测得的x方向的磁感应强度分量,B0y为第三三分量测磁传感器测得的y方向的磁感应强度分量,B0z为第三三分量测磁传感器测得的z方向的磁感应强度分量,B2x为第四三分量测磁传感器测得的x方向的磁感应强度分量,B2y为第四三分量测磁传感器测得的y方向的磁感应强度分量,B2z为第四三分量测磁传感器测得的z方向的磁感应强度分量。Where Δx is the distance between the first three-component magnetic sensor and the second three-component magnetic sensor, and Δz is between the third three-component magnetic sensor and the fourth three-component magnetic sensor. Distance, B 1x is the magnetic induction component of the x direction measured by the first three-component magnetic sensor, and B 1y is the magnetic induction component of the y direction measured by the first three-component magnetic sensor, and B 1z is the first three The magnetic induction component of the z direction measured by the component magnetic sensor, B 2x is the magnetic induction component of the x direction measured by the second three component magnetic sensor, and B 2y is measured by the second three component magnetic sensor The magnetic induction component of the y direction, B 2z is the magnetic induction component of the z direction measured by the second three component magnetic sensor, and B 0x is the magnetic induction component of the x direction measured by the third three component magnetic sensor, B 0y is the magnetic induction component of the y direction measured by the third three-component magnetic sensor, B 0z is the magnetic induction component of the z direction measured by the third three component magnetic sensor, and B 2x is the fourth three component measurement. component of the magnetic induction measured in the x-direction magnetic sensors, B 2y fourth Y-direction component of the magnetic induction of the magnetic sensor sensing component measured magnetic flux density component 2z z direction is a fourth three-component magnetic measurement measured by the sensor B.
本发明的又一方面提出了一种管道缺陷检测设备,包括:架子,放置在待检测管道的上方;滑动轨道,设置在架子上,可沿着架子的长度方向滑动;如前所述的管道缺陷检测装置,通过滑块滑动连接在滑动轨道上,以检测待检测管道的管道缺陷。Yet another aspect of the present invention provides a pipe defect detecting apparatus comprising: a shelf placed above a pipe to be inspected; a sliding track disposed on the shelf and slidable along a length of the shelf; The defect detecting device is slidably coupled to the sliding track by a slider to detect a pipe defect of the pipe to be detected.
在上述管道缺陷检测设备中,进一步包括致动装置,用于使得所述管道缺陷在所述滑动轨道上匀速滑动。 In the above pipe defect detecting apparatus, further comprising an actuating means for causing the pipe defect to slide at a uniform speed on the sliding track.
在上述管道缺陷检测设备中,所述致动装置采用包括人力、气压、液压中的任意一种的致动方式。In the above pipe defect detecting apparatus, the actuating means employs an actuating mode including any one of manpower, air pressure, and hydraulic pressure.
通过本发明的管道缺陷检测方法、管道缺陷检测装置和管道缺陷检测设备,可以基于与磁感应强度有关的参数来判断管道是否存在缺陷,以及根据该参数存在异常的位置来确定管道的缺陷位置,和根据该存在异常的参数的数值来确定管道的缺陷程度。这样,可以准确地检测出管道上的缺陷位置和缺陷程度。According to the pipe defect detecting method, the pipe defect detecting device and the pipe defect detecting device of the present invention, it is possible to determine whether the pipe has a defect based on a parameter related to the magnetic induction strength, and to determine the defect position of the pipe according to the abnormal position of the parameter, and The degree of defect of the pipe is determined based on the value of the parameter having the abnormality. In this way, the position of defects and the degree of defects on the pipe can be accurately detected.
附图说明DRAWINGS
图1是示出根据本发明第一实施例的管道缺陷检测方法的示意性流程图;1 is a schematic flow chart showing a pipe defect detecting method according to a first embodiment of the present invention;
图2是通过检测磁梯度矩阵的5个元素所绘制的曲线图的示意图;2 is a schematic diagram of a graph drawn by detecting five elements of a magnetic gradient matrix;
图3是针对图2中的一条曲线进行差分处理后得到的曲线的示意图;3 is a schematic diagram of a curve obtained by performing differential processing on a curve in FIG. 2;
图4是图2所示的5条曲线经过处理之后表示出的异常区的示意图;4 is a schematic view showing an abnormal region after the five curves shown in FIG. 2 are processed;
图5是图4所示的经过处理之后表示出的异常区整合后的示意图;FIG. 5 is a schematic diagram of the abnormal region shown after the processing shown in FIG. 4 is integrated; FIG.
图6是基于图5所示的整合后的异常区制作的管道缺陷的示意图;6 is a schematic view of a pipe defect made based on the integrated abnormal region shown in FIG. 5;
图7是图示根据本发明第二实施例的管道缺陷检测装置的示意性框图;Figure 7 is a schematic block diagram illustrating a pipe defect detecting device according to a second embodiment of the present invention;
图8是根据本发明实施例的磁场梯度检测部件的示意图;和Figure 8 is a schematic illustration of a magnetic field gradient detecting component in accordance with an embodiment of the present invention;
图9是示出根据本发明第三实施例的管道缺陷检测设备的示意图。Fig. 9 is a schematic view showing a pipe defect detecting apparatus according to a third embodiment of the present invention.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明作进一步详细的说明:The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
根据本发明的第一实施例,提供了一种管道缺陷检测方法,包括以下步骤:沿着管道的长度方向检测与磁感应强度有关的第一参数;确定所述第一参数是否超过预定阈值;将所述第一参数超过预定阈值的位置确定为管道的缺陷位置;和基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度。According to a first embodiment of the present invention, there is provided a pipeline defect detecting method comprising the steps of: detecting a first parameter related to a magnetic induction intensity along a length direction of the pipeline; determining whether the first parameter exceeds a predetermined threshold; The position at which the first parameter exceeds a predetermined threshold is determined as a defect position of the pipe; and the degree of defect of the pipe is determined based on a value of the first parameter exceeding a predetermined threshold.
通过根据本发明第一实施例的管道缺陷检测方法,可以基于与磁感应强度有关的第一参数来判断管道是否存在缺陷,且进一步地,可以根据该参数超过预定阈值的位置来确定管道的缺陷位置,和根据超过预定阈值的参数的数值来确定管道的缺陷程度。这样,本发明的管道缺陷检测方法可以准确地检测出管道上的缺陷,并准确地确定缺陷位置和缺陷程度。 With the pipe defect detecting method according to the first embodiment of the present invention, it is possible to judge whether or not the pipe has a defect based on the first parameter related to the magnetic induction intensity, and further, the defect position of the pipe can be determined according to the position at which the parameter exceeds the predetermined threshold value And determining the degree of defect of the pipe based on the value of the parameter exceeding a predetermined threshold. Thus, the pipe defect detecting method of the present invention can accurately detect defects on the pipe and accurately determine the position of the defect and the degree of the defect.
图1是示出根据本发明第一实施例的管道缺陷检测方法的示意性流程图。如图1所示,根据本发明第一实施例的管道缺陷检测方法包括:S1,在沿着管道的长度方向上检测与磁感应强度有关的第一参数;S2,确定所述第一参数是否超过预定阈值;S3,将所述第一参数超过预定阈值的位置确定为管道的缺陷位置;和S4,基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度。1 is a schematic flow chart showing a pipe defect detecting method according to a first embodiment of the present invention. As shown in FIG. 1, a pipe defect detecting method according to a first embodiment of the present invention includes: S1, detecting a first parameter related to a magnetic induction intensity along a length direction of the pipe; S2, determining whether the first parameter exceeds a predetermined threshold; S3, determining a position at which the first parameter exceeds a predetermined threshold as a defect position of the pipe; and S4, determining a defect degree of the pipe based on a value of the first parameter exceeding a predetermined threshold.
这里,本领域技术人员可以理解,在管道的长度方向上检测第一参数时,可以在管道的长度方向上的各个点连续地检测第一参数,也可以选择性地在管道的长度方向上的多个点离散地检测第一参数。即,通过在管道上的某一个或者几个点进行检测,可以确定在检测的位置是否存在缺陷。Here, those skilled in the art can understand that when the first parameter is detected in the length direction of the pipe, the first parameter can be continuously detected at each point in the longitudinal direction of the pipe, or can be selectively in the length direction of the pipe. The plurality of points discretely detect the first parameter. That is, by detecting at one or several points on the pipe, it can be determined whether or not there is a defect at the detected position.
具体地说,根据本发明第一实施例的管道缺陷检测方法可以包括以下步骤:在管道上的第一点检测与磁感应强度有关的第一参数;确定所述第一参数是否超过预定阈值;如果所述第一参数超过预定阈值,则所述第一点被确定为管道上的缺陷位置,且基于超过预定阈值的所述第一参数的数值确定所述第一点上的缺陷程度。Specifically, the pipe defect detecting method according to the first embodiment of the present invention may include the steps of: detecting a first parameter related to the magnetic induction intensity at a first point on the pipe; determining whether the first parameter exceeds a predetermined threshold; The first parameter is determined to exceed a predetermined threshold, the first point is determined as a defect location on the pipeline, and the degree of defect at the first point is determined based on a value of the first parameter that exceeds a predetermined threshold.
但是,本领域技术人员可以理解,为了保证检测的准确性和全面性,本发明实施例优选地采用连续检测的方式。此外,本领域技术人员可以理解,以下描述可以相同地应用于管道缺陷的连续检测和离散检测,本发明实施例并不意在对此进行任意限制。However, those skilled in the art will appreciate that in order to ensure the accuracy and comprehensiveness of the detection, embodiments of the present invention preferably employ a continuous detection method. Moreover, those skilled in the art will appreciate that the following description can be equally applied to continuous detection and discrete detection of pipeline defects, and the embodiments of the present invention are not intended to be any limitation.
在根据本发明第一实施例的管道缺陷检测方法中,所述第一参数为所述磁感应强度在三维坐标系中的第一方向上的分量在第二方向上的变化率。优选地,所述第一参数为所述磁感应强度在三维坐标系中的第一基准方向上的分量在第二基准方向上的变化率。并且,在所述三维坐标系中,第一方向可以与第二方向相同,也可以与第二方向不同。In the pipe defect detecting method according to the first embodiment of the present invention, the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction. Preferably, the first parameter is a rate of change of a component of the magnetic induction in a first reference direction in a three-dimensional coordinate system in a second reference direction. Also, in the three-dimensional coordinate system, the first direction may be the same as the second direction or may be different from the second direction.
这里,三维坐标系中的基准方向指的是三维坐标系中的x方向、y方向或者z方向,并且,第一基准方向可以与第二基准方向相同,也可以与第二基准方向不同。例如,所述第一参数可以为磁感应强度在三维坐标系中的x方向上的分量Hx在y方向上的变化率,即,
Figure PCTCN2016085425-appb-000004
简写为gxy。在这种情况下,第一参数通常被称为是磁场梯度,因此gxy也被称为磁感应强度在x方向上的分量在y方 向上的磁场梯度。但是,本领域技术人员可以理解,所述第一参数也可以是磁感应强度在其它坐标系中的某个方向上的分量沿该方向或另一方向的变化率。并且,即使是在具有x、y和z方向的三维坐标系中,第一基准方向和第二基准方向也不限于x、y或z方向,而例如可以是xy方向、yz方向等。并且,第一方向可以是与第二方向相同的方向,也可以是不同的方向。例如,对应地,第一参数也可以是磁感应强度在三维坐标系中的x方向上的分量Hx在x方向上的变化率,即,
Figure PCTCN2016085425-appb-000005
简写为gxx。因此,关于与磁感应强度有关的第一参数,只要其能够反映出管道的缺陷位置和缺陷程度即可,本发明实施例并不意在进行任何限制。
Here, the reference direction in the three-dimensional coordinate system refers to the x direction, the y direction, or the z direction in the three-dimensional coordinate system, and the first reference direction may be the same as the second reference direction or may be different from the second reference direction. For example, the first parameter may be a rate of change of the component H x of the magnetic induction in the x direction in the three-dimensional coordinate system in the y direction, ie,
Figure PCTCN2016085425-appb-000004
Abbreviated as g xy . In this case, the first parameter is usually referred to as a magnetic field gradient, so g xy is also referred to as the magnetic field gradient of the component of the magnetic induction in the x direction in the y direction. However, those skilled in the art can understand that the first parameter may also be a rate of change of the component of the magnetic induction in a certain direction in the other coordinate system along the direction or the other direction. Also, even in a three-dimensional coordinate system having x, y, and z directions, the first reference direction and the second reference direction are not limited to the x, y, or z directions, and may be, for example, an xy direction, a yz direction, or the like. Also, the first direction may be the same direction as the second direction, or may be a different direction. For example, correspondingly, the first parameter may also be a rate of change of the component H x of the magnetic induction in the x direction in the three-dimensional coordinate system in the x direction, ie,
Figure PCTCN2016085425-appb-000005
Abbreviated as g xx . Therefore, the first parameter relating to the magnetic induction strength is not intended to be any limitation as long as it can reflect the defect position and the degree of defect of the pipe.
在根据本发明第一实施例的管道缺陷检测方法中,在沿着管道的长度方向上检测与磁感应强度有关的第一参数之后,可以绘制出第一参数的幅度值相对在管道的长度方向上的距离的曲线图。具体地说,以所检测的管道一端为原点,以所检测的点距原点的距离为x坐标,以第一参数的幅度值为y坐标,绘制出在x-y坐标系中的曲线图,例如,如图2所示。这样,通过观察曲线图,可以直观地判断出管道的缺陷位置和缺陷程度,使得结果显示更加直观。In the pipe defect detecting method according to the first embodiment of the present invention, after detecting the first parameter related to the magnetic induction intensity along the length direction of the pipe, the amplitude value of the first parameter can be plotted relative to the length direction of the pipe. The distance of the graph. Specifically, taking the detected end of the pipe as the origin, taking the distance of the detected point from the origin as the x coordinate, and plotting the amplitude of the first parameter as the y coordinate, plot the curve in the xy coordinate system, for example, as shown in picture 2. In this way, by observing the graph, the defect position and defect degree of the pipeline can be visually judged, so that the result display is more intuitive.
在根据本发明第一实施例的管道缺陷检测方法中,基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度具体包括:基于所述第一参数超过预定阈值的幅度确定管道的缺陷大小;和/或基于所述第一参数连续超过预定阈值的长度确定管道的缺陷长度。In the pipe defect detecting method according to the first embodiment of the present invention, determining the degree of defect of the pipe based on the value of the first parameter exceeding a predetermined threshold value specifically includes determining a defect of the pipe based on an amplitude of the first parameter exceeding a predetermined threshold Size; and/or determining the defect length of the conduit based on the length of the first parameter continuously exceeding a predetermined threshold.
如图2所示,在确定管道存在缺陷的同时,还可以基于第一参数的数值确定管道缺陷的具体情况。例如,第一参数超过预定阈值的幅度可以反映出管道的缺陷大小,即第一参数超过预定阈值的幅度越大,表明管道的缺陷越大。而且,第一参数连续超过预定阈值的长度可以反映出管道的缺陷长度,即第一参数连续超过预定阈值的长度越长,表明管道的缺陷越长。此外,基于第一参数的具体性质以及不同的数据处理方法,还可能反映出管道缺陷的其它情况,本发明实施例在此并不一一列举。As shown in FIG. 2, while determining that there is a defect in the pipeline, the specific condition of the pipeline defect can also be determined based on the value of the first parameter. For example, the magnitude of the first parameter exceeding a predetermined threshold may reflect the defect size of the pipe, ie, the greater the magnitude of the first parameter exceeding the predetermined threshold, indicating that the defect of the pipe is greater. Moreover, the length of the first parameter continuously exceeding the predetermined threshold may reflect the length of the defect of the pipe, that is, the longer the length of the first parameter continuously exceeding the predetermined threshold, indicating that the defect of the pipe is longer. In addition, based on the specific nature of the first parameter and the different data processing methods, other cases of pipeline defects may also be reflected, which are not enumerated herein.
在根据本发明第一实施例的管道缺陷检测方法中,可以进一步包括:在沿着管道的长度方向上检测与磁感应强度有关的第二参数;确定所述第二参数是否超过预定阈值;将所述第二参数超过预定阈值的位置确定为管道的缺陷位置;和基 于超过预定阈值的所述第二参数的数值确定管道的缺陷程度。In the pipe defect detecting method according to the first embodiment of the present invention, the method further includes: detecting a second parameter related to the magnetic induction intensity along a length direction of the pipe; determining whether the second parameter exceeds a predetermined threshold; The position where the second parameter exceeds the predetermined threshold is determined as the defect position of the pipe; The degree of defect of the pipe is determined by the value of the second parameter exceeding a predetermined threshold.
这里,为了进一步提高管道中的缺陷的检测精度,根据本发明第一实施例的管道缺陷检测方法可以在沿着管道的长度方向上检测与磁感应强度有关的第一参数的同时,沿着管道的长度方向检测与磁感应强度有关的第二参数。并且,优选地,所述第二参数是与所述第一参数相关的参数,即,所述第二参数可以为所述磁感应强度在三维坐标系中的第三方向上的分量在第四方向上的变化率。例如,所述第三方向和第四方向也是三维坐标系中的基准方向,所述第二参数是磁感应强度在三维坐标系中的y方向上的分量Hy在z方向上的变化率,即,
Figure PCTCN2016085425-appb-000006
简写为gyz。同样,第三方向也可以是与第四方向相同的方向,或者不同的方向。这样,将有助于辅助第一参数来进一步确定管道上的缺陷位置和缺陷程度。当然,本领域技术人员可以理解,与第一参数相同,根据本发明第一实施例的管道缺陷检测方法中的第二参数也不限于上述磁感应强度在三维坐标系中的第三方向上的分量在第四方向上的变化率,而是只要第二参数能够反映出所检测的管道当中的缺陷即可。并且,第二参数也并不需要与第一参数相关,这样可以从多个角度检测管道的缺陷,避免因为某些特殊情况而某个参数的检测失效的情况。
Here, in order to further improve the detection accuracy of defects in the pipe, the pipe defect detecting method according to the first embodiment of the present invention may detect the first parameter related to the magnetic induction intensity along the length direction of the pipe while along the pipe The length direction detects a second parameter related to the magnetic induction. And, preferably, the second parameter is a parameter related to the first parameter, that is, the second parameter may be a third-party component of the magnetic induction in a three-dimensional coordinate system in a fourth direction. Rate of change. For example, the third direction and the fourth direction are also reference directions in a three-dimensional coordinate system, and the second parameter is a rate of change of the component H y of the magnetic induction in the y direction in the three-dimensional coordinate system in the z direction, that is, ,
Figure PCTCN2016085425-appb-000006
Abbreviated as g yz . Similarly, the third direction may be the same direction as the fourth direction, or a different direction. In this way, it will help to assist the first parameter to further determine the location of the defect and the extent of the defect on the pipe. Certainly, those skilled in the art can understand that, like the first parameter, the second parameter in the pipeline defect detecting method according to the first embodiment of the present invention is not limited to the third-party component of the magnetic induction intensity in the three-dimensional coordinate system. The rate of change in the fourth direction, but as long as the second parameter reflects the defect in the detected pipe. Moreover, the second parameter does not need to be related to the first parameter, so that the defect of the pipeline can be detected from multiple angles, and the detection of a certain parameter is invalid due to some special circumstances.
在辅助第一参数来进一步确定管道上的缺陷位置和缺陷程度的过程当中,当所述第一参数超过预定阈值的位置与所述第二参数超过预定阈值的位置为同一位置时,则确定该位置为管道上存在缺陷的位置,而当所述第一参数超过预定阈值的位置与所述第二参数超过预定阈值的位置为不同位置时,将所述第一参数超过预定阈值的位置和所述第二参数超过预定阈值的位置均确定为管道上存在缺陷的位置。并且,当所述第一参数超过预定阈值的位置与所述第二参数超过预定阈值的位置为不同位置时,可以分别基于所述第一参数的数值和所述第二参数的数值来确定管道的缺陷情况。优选地,当所述第一参数超过预定阈值的位置与所述第二参数超过预定阈值的位置为同一位置时,基于超过预定阈值的所述第一参数的数值和超过预定阈值的所述第二参数的数值中较大的一个确定管道的缺陷程度。具体地说,基于超过预定阈值的所述第一参数的幅度和超过预定阈值的所述第二参数的幅度中较大的一个确定管道的缺陷大小,而基于所述第一参数超过预定阈值的长度和所述第二参数超过预定阈值的长度中较大的一个确定管道的缺陷长度。当然,根据第一参数和第二参数的具体性质,例如第一参数和第二参 数的实际选择,以及第一参数和第二参数之间的相关性等,也可以在所述第一参数超过预定阈值的位置与所述第二参数超过预定阈值的位置为同一位置时,以其它方式来基于第一参数的数值和第二参数的数值确定该位置的管道的缺陷程度,例如,以第一参数的数值和第二参数的数值的加权和的形式。本领域技术人员可以理解,本发明实施例并不意在对此进行任何形式的限制。In the process of assisting the first parameter to further determine the defect position and the defect degree on the pipeline, when the position where the first parameter exceeds the predetermined threshold is the same position as the position where the second parameter exceeds the predetermined threshold, then determining The position is a position where the defect exists on the pipe, and when the position where the first parameter exceeds the predetermined threshold is different from the position where the second parameter exceeds the predetermined threshold, the position and the position where the first parameter exceeds the predetermined threshold The position where the second parameter exceeds the predetermined threshold is determined as the position where the defect exists on the pipe. And, when the position where the first parameter exceeds the predetermined threshold and the position where the second parameter exceeds the predetermined threshold are different positions, the pipeline may be determined based on the value of the first parameter and the value of the second parameter, respectively. Defect situation. Preferably, when the position where the first parameter exceeds the predetermined threshold is the same position as the position where the second parameter exceeds the predetermined threshold, the value of the first parameter exceeding the predetermined threshold and the number exceeding the predetermined threshold The larger of the two parameter values determines the degree of defect in the pipe. Specifically, determining a defect size of the pipeline based on a larger one of an amplitude of the first parameter exceeding a predetermined threshold and an amplitude of the second parameter exceeding a predetermined threshold, and based on the first parameter exceeding a predetermined threshold The larger of the length and the length of the second parameter exceeding the predetermined threshold determines the defect length of the conduit. Of course, according to the specific properties of the first parameter and the second parameter, such as the first parameter and the second parameter The actual selection of the number, and the correlation between the first parameter and the second parameter, etc., may also be when the position where the first parameter exceeds a predetermined threshold is the same position as the position where the second parameter exceeds a predetermined threshold Other ways to determine the degree of defect of the pipe at the location based on the value of the first parameter and the value of the second parameter, for example, in the form of a weighted sum of the value of the first parameter and the value of the second parameter. Those skilled in the art will appreciate that the embodiments of the present invention are not intended to be limited in any way.
此外,本领域技术人员可以理解,在第一参数和第二参数之外,根据本发明第一实施例的管道缺陷检测方法可以进一步在沿着管道的长度方向上检测与磁感应强度有关的另外一个或多个参数。例如,以磁感应强度在三维坐标系中的某一基准方向上的分量在另一基准方向上的变化率为例,可以检测磁感应强度在三维坐标系中的三个基准方向上的三个分量(Hx,Hy,Hz)分别在坐标系的三个方向(x,y,z)的变化率。这样,可以构成共包括9个要素的磁梯度矩阵,记为G,其表示如下:Moreover, those skilled in the art can understand that the pipe defect detecting method according to the first embodiment of the present invention can further detect another one related to the magnetic induction intensity along the length direction of the pipe, in addition to the first parameter and the second parameter. Or multiple parameters. For example, by taking the rate of change of the component of the magnetic induction in a certain reference direction in the three-dimensional coordinate system in another reference direction, it is possible to detect three components of the three reference directions of the magnetic induction in the three-dimensional coordinate system ( The rate of change of H x , H y , H z ) in the three directions (x, y, z) of the coordinate system, respectively. In this way, a magnetic gradient matrix comprising a total of nine elements can be constructed, denoted as G, which is expressed as follows:
Figure PCTCN2016085425-appb-000007
Figure PCTCN2016085425-appb-000007
并且,在无源空间中,磁感应强度的散度和旋度为0,即Moreover, in the passive space, the divergence and the curl of the magnetic induction are 0, that is,
Figure PCTCN2016085425-appb-000008
Figure PCTCN2016085425-appb-000008
这样,在该磁梯度矩阵中的9个元素中,只需要得到5个相互独立的元素的值就可以计算出该矩阵中的全部元素的值;当然在实际应用中,操作人员可以选择6个、7个、8个甚至全部9个元素的值来进行检测,但实际上只需要测量出5个值并经过计算就可以得到其它值,从而得到上述的磁梯度矩阵。Thus, among the nine elements in the magnetic gradient matrix, only the values of five mutually independent elements are needed to calculate the values of all the elements in the matrix; of course, in practical applications, the operator can select six The value of 7, 9 or even all 9 elements is detected, but in fact only 5 values need to be measured and other values can be obtained after calculation, thereby obtaining the above magnetic gradient matrix.
在检测与磁感应强度有关的一个或多个参数时,如上所述,可以绘制缺陷图,从而使得管道缺陷的状况更为直观。图2是通过检测磁梯度矩阵的5个元素所绘制的曲线图的示意图。如图2所示,通过检测上述磁场梯度矩阵中的9个元素中的5个独立的元素的值,并在x-y坐标系中绘制出这5个元素的值相对于距离 的曲线,得到如图所示的5条曲线。When detecting one or more parameters related to magnetic induction, as described above, the defect map can be drawn, making the condition of the pipeline defect more intuitive. 2 is a schematic diagram of a graph drawn by detecting five elements of a magnetic gradient matrix. As shown in FIG. 2, by detecting the values of five independent elements of the nine elements in the magnetic field gradient matrix, and plotting the values of the five elements with respect to the distance in the x-y coordinate system The curve gives the five curves as shown.
在根据本发明第一实施例的管道缺陷检测方法中,预定阈值可以由本领域技术人员按照经验选取,也可以设置为固定的值,例如,第一参数在整个管道的长度上的平均值,等等,只要通过将第一参数和预定阈值比较能够比较准确地确定出是否存在缺陷以及缺陷程度即可。In the pipe defect detecting method according to the first embodiment of the present invention, the predetermined threshold value may be selected empirically by a person skilled in the art, or may be set to a fixed value, for example, an average value of the first parameter over the length of the entire pipe, etc. And so on, as long as the defect and the degree of defect can be relatively accurately determined by comparing the first parameter with the predetermined threshold.
优选地,在根据本发明第一实施例的管道缺陷检测方法中,为了使得第一参数与预定阈值的比较能够准确地反映出是否存在缺陷,和使得第一参数的数值能够准确地反映出缺陷程度,如下地处理第一参数并设置预定阈值。具体地,确定所述第一参数是否超过预定阈值包括:对所述第一参数进行差分处理;将经过差分处理之后的第一参数的幅度均值加减n倍的方差作为预定阈值,其中1≤n≤3;和确定所述第一参数是否超过预定阈值。Preferably, in the pipe defect detecting method according to the first embodiment of the present invention, in order to make the comparison of the first parameter with the predetermined threshold value accurately reflect whether or not there is a defect, and the numerical value of the first parameter can accurately reflect the defect To the extent, the first parameter is processed as follows and a predetermined threshold is set. Specifically, determining whether the first parameter exceeds a predetermined threshold comprises: performing differential processing on the first parameter; adding, subtracting, and subtracting a variance of a magnitude of a first parameter after the differential processing as a predetermined threshold, where 1≤ n ≤ 3; and determining whether the first parameter exceeds a predetermined threshold.
下面以对磁感应强度进行差分处理为例来说明,在进行差分处理时,对相邻点的磁感应强度进行求导,如以下公式3所示:The following is an example of differential processing of magnetic induction intensity. When performing differential processing, the magnetic induction intensity of adjacent points is derived, as shown in the following formula 3:
Figure PCTCN2016085425-appb-000009
Figure PCTCN2016085425-appb-000009
其中:E(x)表示x位置处的磁感应强度,而E(x+△x)表示x+△x位置处磁感应强度。这样,可以得到差分处理之后的结果E'(x),其可以表示前后位置的磁场变化大小,且可用于确定缺陷是否存在及其所处位置。Where: E(x) represents the magnetic induction at the x position, and E(x+Δx) represents the magnetic induction at the x+Δx position. In this way, the result E'(x) after the differential processing can be obtained, which can indicate the magnitude of the change in the magnetic field at the front and rear positions, and can be used to determine whether the defect exists and where it is located.
这里,在确定缺陷是否存在时,可以根据数理统计的原理,对于所检测到的磁感应强度求磁感应强度变化的方差,如以下公式4所示:Here, in determining whether a defect exists, the variance of the magnetic induction intensity change can be obtained for the detected magnetic induction intensity according to the principle of mathematical statistics, as shown in the following formula 4:
Figure PCTCN2016085425-appb-000010
Figure PCTCN2016085425-appb-000010
其中,
Figure PCTCN2016085425-appb-000011
并且,根据数理统计原理,当E'(x)>|nD(x)|时,可以判定为缺陷,且n的取值大小根据所要求检测的缺陷大小来确定,一般1≤n≤3。
among them,
Figure PCTCN2016085425-appb-000011
Moreover, according to the principle of mathematical statistics, when E'(x)>|nD(x)|, it can be determined as a defect, and the value of n is determined according to the size of the defect to be detected, generally 1≤n≤3.
当然,本领域技术人员可以理解,以上以磁感应强度为例进行了说明。当第一参数是与磁感应强度有关的其他参数时,也可以以类似的方式进行差分处理,并确定相对应的阈值。因此,为了不混淆本申请的实质特征,在此将不再进行赘 述。Of course, those skilled in the art can understand that the above description has been made by taking the magnetic induction intensity as an example. When the first parameter is other parameters related to the magnetic induction, the differential processing can also be performed in a similar manner and the corresponding threshold is determined. Therefore, in order not to obscure the essential features of this application, it will not be carried out here. Said.
图3是针对图2中的一条曲线进行差分处理后得到的曲线的示意图。如图3所示,对图2中的一条曲线进行差分处理后,在图3的曲线中进一步设置表示预定阈值的上下缺陷阈值线。在图3中,将经过差分处理之后的第一参数的幅度均值加减3倍的方差,并设置为上下缺陷阈值线。这样,可以从图3中直观地看出经过差分处理之后的第一参数超过预定阈值的情况。FIG. 3 is a schematic diagram of a curve obtained by performing differential processing on one of the curves in FIG. 2. FIG. As shown in FIG. 3, after the differential processing of one of the graphs in FIG. 2, the upper and lower defect threshold lines indicating the predetermined threshold are further set in the graph of FIG. In FIG. 3, the variance of the amplitude of the first parameter after the differential processing is added and subtracted by a factor of three, and is set as the upper and lower defect threshold lines. Thus, it can be visually seen from FIG. 3 that the first parameter after the differential processing exceeds a predetermined threshold.
将图3中经过差分处理之后的第一参数超过预定阈值的部分进行截取,可以直观地表示有关磁感应强度的第一参数在管道的整个长度上出现异常的异常区。图4是图2所示的5条曲线经过处理之后表示出的异常区的示意图。如图4所示,其中有3条曲线经过处理之后表示出异常,而2条曲线在经过处理之后并没有表示出异常。By intercepting the portion of the first parameter after the differential processing in FIG. 3 that exceeds the predetermined threshold, it is possible to intuitively indicate that the first parameter relating to the magnetic induction intensity has an abnormal abnormal region over the entire length of the pipe. Fig. 4 is a schematic view showing an abnormal region shown after the five curves shown in Fig. 2 are processed. As shown in FIG. 4, three of the curves are processed to indicate an abnormality, and the two curves do not indicate an abnormality after being processed.
之后,可以根据上述方法,对多条曲线所表示出的异常区进行整合。即,将在x轴方向上位置相同的异常区进行合并,并取其最大值,而将在x轴方向上位置不同的异常区保留。这样,图4所示的5条曲线经过处理之后表示出的异常区被整合到了一幅图中,从而清楚地表示出管道上的缺陷位置和缺陷程度,如图5所示。图5是图4所示的经过处理之后表示出的异常区整合后的示意图。After that, the abnormal regions indicated by the plurality of curves can be integrated according to the above method. That is, the abnormal regions having the same position in the x-axis direction are combined and the maximum value thereof is taken, and the abnormal regions having different positions in the x-axis direction are retained. Thus, the abnormal regions indicated by the five curves shown in Fig. 4 are integrated into one image, thereby clearly showing the defect position and the degree of defects on the pipe, as shown in Fig. 5. Fig. 5 is a schematic view showing the integration of the abnormal regions shown after the processing shown in Fig. 4.
在根据本发明第一实施例的管道缺陷检测方法中,确定所述第一参数是否超过预定阈值进一步包括:在不存在待检测管道的情况下,在沿着管道的长度方向的各个点上检测与磁感应强度有关的第三参数,其中第三参数是与第一参数相同的参数;和,在所述第一参数大于所述第三参数的情况下,以第三参数对所述第一参数进行优化,并确定所述优化的第一参数是否超过预定阈值。In the pipe defect detecting method according to the first embodiment of the present invention, determining whether the first parameter exceeds a predetermined threshold further comprises: detecting at each point along a length direction of the pipe in the case where there is no pipe to be detected a third parameter related to the magnetic induction intensity, wherein the third parameter is the same parameter as the first parameter; and, in a case where the first parameter is greater than the third parameter, the first parameter is the third parameter Optimization is performed and it is determined whether the optimized first parameter exceeds a predetermined threshold.
在现实中,即使在不存在待检测管道的情况下,也可能在待检测的空间内存在具有一定磁感应强度的背景场,从而使得与磁感应强度有关的第一参数不能够准确地表示出管道的异常。因此,优选地,在确定第一参数是否超过预定阈值时,可以通过以检测背景场获得的数据来优化第一参数,从而使得第一参数能够更加准确地表示出管道的异常。例如,在第一参数为磁感应强度在三维坐标系中的x方向上的分量Hx在y方向上的变化率,即gxy。的情况下,可以在不存在待检测管道的情况下,以相同的方式沿着管道的长度方向测量在各个点上磁感应强度在三维坐标系中的x方向上的分量Hx在y方向上的变化率,记为g′xy。之后,再以 gxy-g′xy的值作为优化后的gxy,并确定其是否超过预定阈值。当然,本领域技术人员可以理解,还可以以其它方式以第三参数对第一参数进行优化,例如,可以判断第一参数的幅度是否大于第三参数中的最大幅度,从而判断检测出的第一参数是否大于背景场的数据,并将大于背景场的数据的第一参数作为判断是否为管道缺陷的基准。另外,以背景场的数据优化第一参数的步骤既可以在对第一参数的数据进行处理并与预定阈值进行比较之前,也可以在第一参数的数据进行处理并与预定阈值进行比较之后。只是,如果在第一参数的数据进行处理并与预定阈值进行比较之后再以背景场的数据优化第一参数,则背景场的数据也应该进行与第一参数相应的处理并与预定阈值进行比较。例如,将背景场的第三参数进行差分处理,并设置上下缺陷阈值线。而在这种情况下,可以直接从第一参数表示出的异常区中去掉由于背景场所导致的异常区,或者以由于背景场所导致的异常区对第一参数表示出的异常区进行优化。In reality, even in the absence of a pipeline to be inspected, there may be a background field having a certain magnetic induction intensity in the space to be detected, so that the first parameter related to the magnetic induction intensity cannot accurately represent the pipeline. abnormal. Therefore, preferably, when it is determined whether the first parameter exceeds a predetermined threshold, the first parameter can be optimized by the data obtained by detecting the background field, thereby enabling the first parameter to more accurately represent the abnormality of the pipe. For example, the first parameter is the rate of change of the component H x in the y direction of the magnetic induction in the three-dimensional coordinate system, that is, g xy . In the case where the pipe to be inspected is not present, the component H x in the x direction in the three-dimensional coordinate system at the respective points can be measured in the y direction in the same manner along the length direction of the pipe. The rate of change is recorded as g' xy . Then, the value of g xy -g' xy is taken as the optimized g xy and it is determined whether it exceeds a predetermined threshold. Certainly, those skilled in the art can understand that the first parameter can be optimized by using the third parameter in other manners. For example, whether the amplitude of the first parameter is greater than the maximum amplitude of the third parameter can be determined, thereby determining the detected Whether a parameter is greater than the data of the background field, and the first parameter of the data larger than the background field is used as a reference for judging whether it is a pipe defect. In addition, the step of optimizing the first parameter with the data of the background field may be performed before the data of the first parameter is processed and compared with a predetermined threshold, or after the data of the first parameter is processed and compared with a predetermined threshold. However, if the first parameter is optimized with the data of the background field after the data of the first parameter is processed and compared with the predetermined threshold, the data of the background field should also be processed corresponding to the first parameter and compared with a predetermined threshold. . For example, the third parameter of the background field is differentially processed and the upper and lower defect threshold lines are set. In this case, the abnormal area caused by the background place may be directly removed from the abnormal area indicated by the first parameter, or the abnormal area indicated by the first parameter may be optimized by the abnormal area caused by the background place.
在根据本发明第一实施例的管道缺陷检测方法中,在根据背景场对表示出磁异常的异常区进行优化之后,则可以根据各个磁异常区的异常特征,包括磁异常起始和终点位置以及磁异常幅值,来具体判断管道中的缺陷位置、缺陷长度和缺陷大小,从而得到最终的缺陷显示结果。通过以横坐标来确定缺陷的位置,以磁异常区的横坐标的长度来确定缺陷的长度,和通过纵坐标来确定缺陷的大小,可以进一步制作管道的缺陷示意图,例如,如图6所示。图6是基于图5所示的整合后的异常区制作的管道缺陷的示意图。这样,可以相比曲线图更加直观地了解管道所存在的缺陷,从而易于管道的维修方针对管道缺陷来进行维修和维护作业,降低了成本并促进了便利。In the pipe defect detecting method according to the first embodiment of the present invention, after the abnormal region indicating the magnetic abnormality is optimized according to the background field, the abnormal characteristics of each magnetic abnormal region may be included, including the magnetic abnormality start and end positions. And the magnetic anomaly amplitude to specifically determine the defect position, the defect length and the defect size in the pipeline, thereby obtaining the final defect display result. By determining the position of the defect in the abscissa, determining the length of the defect by the length of the abscissa of the magnetic anomaly zone, and determining the size of the defect by the ordinate, the defect diagram of the pipe can be further fabricated, for example, as shown in FIG. . Fig. 6 is a schematic view of a pipe defect produced based on the integrated abnormal region shown in Fig. 5. In this way, the defects of the pipeline can be more intuitively understood than the graph, so that the maintenance of the pipeline can be repaired and maintained for the pipeline defects, which reduces the cost and facilitates the convenience.
这样,通过根据本发明第一实施例的管道缺陷检测方法,可以准确地检测出管道上的缺陷位置,并准确地确定缺陷程度,从而节省了管道检测和维修的成本并促进了用户的使用便利。Thus, with the pipe defect detecting method according to the first embodiment of the present invention, the defect position on the pipe can be accurately detected, and the degree of defect can be accurately determined, thereby saving the cost of pipe inspection and maintenance and facilitating the user's convenience. .
本发明的第二实施例提出了一种管道缺陷检测装置,包括:检测单元,配置为沿着管道的长度方向检测与磁感应强度有关的第一参数;判断单元,配置为确定所述第一参数是否超过预定阈值;和控制单元,配置为将所述第一参数超过预定阈值的位置确定为管道的缺陷位置,和基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度。 A second embodiment of the present invention provides a pipeline defect detecting apparatus, comprising: a detecting unit configured to detect a first parameter related to a magnetic induction intensity along a length direction of the pipeline; and a determining unit configured to determine the first parameter Whether a predetermined threshold is exceeded; and a control unit configured to determine a position at which the first parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the first parameter exceeding a predetermined threshold.
图7是图示根据本发明第二实施例的管道缺陷检测装置的示意性框图。如图7所示,根据本发明第二实施例的管道缺陷检测装置100,包括:检测单元101,配置为沿着管道的长度方向检测与磁感应强度有关的第一参数;判断单元102,配置为基于检测单元101所检测的第一参数,确定所述第一参数是否超过预定阈值;和控制单元103,配置为基于所述判断单元102确定所述第一参数是否超过预定阈值的结果,将所述第一参数超过预定阈值的位置确定为管道的缺陷位置,和基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度。Fig. 7 is a schematic block diagram illustrating a pipe defect detecting device according to a second embodiment of the present invention. As shown in FIG. 7, a pipe defect detecting apparatus 100 according to a second embodiment of the present invention includes: a detecting unit 101 configured to detect a first parameter related to a magnetic induction intensity along a length direction of the pipe; and a determining unit 102 configured to Determining whether the first parameter exceeds a predetermined threshold based on the first parameter detected by the detecting unit 101; and the control unit 103 is configured to determine, based on the result of the determining unit 102 whether the first parameter exceeds a predetermined threshold, The position at which the first parameter exceeds the predetermined threshold is determined as the defect position of the pipe, and the degree of defect of the pipe is determined based on the value of the first parameter exceeding a predetermined threshold.
在上述管道缺陷检测装置中,所述第一参数为所述磁感应强度在三维坐标系中的第一方向上的分量在第二方向上的变化率。In the above pipe defect detecting device, the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
在上述管道缺陷检测装置中,所述第一方向与第二方向相同,或者第一方向与第二方向不同。In the above pipe defect detecting device, the first direction is the same as the second direction, or the first direction is different from the second direction.
在上述管道缺陷检测装置中,控制单元进一步包括:缺陷大小确定模块,配置为基于所述第一参数超过预定阈值的幅度确定管道的缺陷大小;和/或缺陷长度确定模块,配置为基于所述第一参数连续超过预定阈值的长度确定管道的缺陷长度。In the above pipe defect detecting apparatus, the control unit further includes: a defect size determining module configured to determine a defect size of the pipe based on an amplitude of the first parameter exceeding a predetermined threshold; and/or a defect length determining module configured to be based on the The length of the first parameter continuously exceeding a predetermined threshold determines the defect length of the pipe.
在上述管道缺陷检测装置中,进一步包括绘图单元,配置为基于检测单元所检测的第一参数,绘制出所述第一参数的幅度值相对在管道的长度方向上的距离的曲线图。In the above-described pipe defect detecting device, further comprising a drawing unit configured to draw a graph of the amplitude value of the first parameter with respect to the distance in the longitudinal direction of the pipe based on the first parameter detected by the detecting unit.
在上述管道缺陷检测装置中,所述检测单元进一步配置为沿着管道的长度方向检测与磁感应强度有关的第二参数;所述判断单元进一步配置为确定所述第二参数是否超过预定阈值;和所述控制单元进一步配置为将所述第二参数超过预定阈值的位置确定为管道的缺陷位置,和基于超过预定阈值的所述第二参数的数值确定管道的缺陷程度。In the above pipe defect detecting device, the detecting unit is further configured to detect a second parameter related to the magnetic induction intensity along a length direction of the pipe; the determining unit is further configured to determine whether the second parameter exceeds a predetermined threshold; and The control unit is further configured to determine a position at which the second parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the second parameter exceeding a predetermined threshold.
在上述管道缺陷检测装置中,所述控制单元在确定所述第一参数超过预定阈值的位置与所述第二参数超过预定阈值的位置为同一位置时,基于超过预定阈值的所述第一参数的数值和超过预定阈值的所述第二参数的数值来确定管道的缺陷程度。In the above pipe defect detecting device, the control unit is based on the first parameter exceeding a predetermined threshold when determining that the position where the first parameter exceeds a predetermined threshold and the position where the second parameter exceeds a predetermined threshold are the same position The value of the second parameter and the value of the second parameter exceeding a predetermined threshold determine the degree of defect in the pipe.
在上述管道缺陷检测装置中,所述第二参数为所述磁感应强度在三维坐标系中的第三方向上的分量在第四方向上的变化率。 In the above-described pipe defect detecting device, the second parameter is a rate of change of the component of the third-order direction of the magnetic induction in the three-dimensional coordinate system in the fourth direction.
在上述管道缺陷检测装置中,所述第三方向与第四方向相同,或者第三方向与第四方向不同。In the above pipe defect detecting device, the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
在上述管道缺陷检测装置中,所述第一方向、第二方向、第三方向和第四方向是三维坐标系中的x方向、y方向和z方向的其中之一。In the above pipe defect detecting device, the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in a three-dimensional coordinate system.
在上述管道缺陷检测装置中,所述判断单元进一步包括:差分处理模块,配置为对所述第一参数进行差分处理;算术处理模块,配置为,将经过差分处理模块的差分处理之后的第一参数的幅度均值加减n倍的方差作为预定阈值,其中1≤n≤3;和判断模块,配置为确定所述第一参数是否超过预定阈值。In the above pipeline defect detecting apparatus, the determining unit further includes: a differential processing module configured to perform differential processing on the first parameter; and an arithmetic processing module configured to be first after the differential processing by the differential processing module The amplitude mean of the parameter is added or subtracted by n times as a predetermined threshold, wherein 1≤n≤3; and the determining module is configured to determine whether the first parameter exceeds a predetermined threshold.
在上述管道缺陷检测装置中,所述检测单元进一步配置为在不存在待检测管道的情况下,沿着管道的长度方向检测与磁感应强度有关的第三参数,其中第三参数是与第一参数相同的参数;和,所述判断单元进一步配置为在所述第一参数大于所述第三参数的情况下,以第三参数对所述第一参数进行优化,并确定所述优化的第一参数是否超过预定阈值。In the above pipe defect detecting device, the detecting unit is further configured to detect a third parameter related to the magnetic induction intensity along the length direction of the pipe in the absence of the pipe to be detected, wherein the third parameter is the first parameter The same parameter; and, the determining unit is further configured to optimize the first parameter with a third parameter and determine the first of the optimization if the first parameter is greater than the third parameter Whether the parameter exceeds a predetermined threshold.
在上述管道缺陷检测装置中,所述检测单元进一步配置为除了与磁感应强度有关的第一参数和第二参数之外,沿着管道的长度方向检测磁感应强度在三维坐标系中的三个基准方向上的三个分量Hx,Hy,Hz分别在坐标系的三个方向x,y,z的变化率,以构成共包括9个要素的磁梯度矩阵G:In the above pipe defect detecting device, the detecting unit is further configured to detect three reference directions of the magnetic induction in the three-dimensional coordinate system along the length direction of the pipe in addition to the first parameter and the second parameter related to the magnetic induction intensity The upper three components H x , H y , and H z are respectively changed in the three directions x, y, and z of the coordinate system to form a magnetic gradient matrix G including a total of nine elements:
Figure PCTCN2016085425-appb-000012
Figure PCTCN2016085425-appb-000012
在上述管道缺陷检测装置中,所述检测单元具体包括第一三分量测磁传感器、与第一三分量测磁传感器以所述检测单元的中心对称布置的第二三分量测磁传感器,第三三分量测磁传感器和与第三三分量测磁传感器以所述检测单元的中心对称布置的第四三分量测磁传感器,其中第一、第二、第三和第四三分量测磁传感器在一个平面上呈十字布置;所述第一、第二、第三和第四三分量测磁传感器中的每个测磁传感器通过检测其在三维坐标系的三个基准方向上的磁感应强度值来计算十字中心位置的磁场梯度,从而测得十字中心位置的磁场梯度矩阵G: In the above-described pipe defect detecting device, the detecting unit specifically includes a first three-component magnetic detecting sensor, and a second three-component magnetic detecting sensor symmetrically arranged with the first three-component magnetic detecting sensor at the center of the detecting unit a third three-component magnetic detecting sensor and a fourth three-component magnetic detecting sensor symmetrically arranged with the third three-component magnetic detecting sensor at a center of the detecting unit, wherein the first, second, third and fourth The three-component magnetic sensor is arranged in a cross on one plane; each of the first, second, third and fourth three-component magnetic sensors detects three of its three-dimensional coordinate systems The magnetic induction value in the reference direction is used to calculate the magnetic field gradient at the center of the cross, thereby measuring the magnetic field gradient matrix G of the center of the cross:
Figure PCTCN2016085425-appb-000013
Figure PCTCN2016085425-appb-000013
其中,△x为第一三分量测磁传感器与第二三分量测磁传感器之间的距离,△z为第三三分量测磁传感器与第四三分量测磁传感器之间的距离,B1x为第一三分量测磁传感器测得的x方向的磁感应强度分量,B1y为第一三分量测磁传感器测得的y方向的磁感应强度分量,B1z为第一三分量测磁传感器测得的z方向的磁感应强度分量,B2x为第二三分量测磁传感器测得的x方向的磁感应强度分量,B2y为第二三分量测磁传感器测得的y方向的磁感应强度分量,B2z为第二三分量测磁传感器测得的z方向的磁感应强度分量,B0x为第三三分量测磁传感器测得的x方向的磁感应强度分量,B0y为第三三分量测磁传感器测得的y方向的磁感应强度分量,B0z为第三三分量测磁传感器测得的z方向的磁感应强度分量,B2x为第四三分量测磁传感器测得的x方向的磁感应强度分量,B2y为第四三分量测磁传感器测得的y方向的磁感应强度分量,B2z为第四三分量测磁传感器测得的z方向的磁感应强度分量。Where Δx is the distance between the first three-component magnetic sensor and the second three-component magnetic sensor, and Δz is between the third three-component magnetic sensor and the fourth three-component magnetic sensor. Distance, B 1x is the magnetic induction component of the x direction measured by the first three-component magnetic sensor, and B 1y is the magnetic induction component of the y direction measured by the first three-component magnetic sensor, and B 1z is the first three The magnetic induction component of the z direction measured by the component magnetic sensor, B 2x is the magnetic induction component of the x direction measured by the second three component magnetic sensor, and B 2y is measured by the second three component magnetic sensor The magnetic induction component of the y direction, B 2z is the magnetic induction component of the z direction measured by the second three component magnetic sensor, and B 0x is the magnetic induction component of the x direction measured by the third three component magnetic sensor, B 0y is the magnetic induction component of the y direction measured by the third three-component magnetic sensor, B 0z is the magnetic induction component of the z direction measured by the third three component magnetic sensor, and B 2x is the fourth three component measurement. component of the magnetic induction measured in the x-direction magnetic sensors, B 2y fourth Y-direction component of the magnetic induction of the magnetic sensor sensing component measured magnetic flux density component 2z z direction is a fourth three-component magnetic measurement measured by the sensor B.
如上所述,在根据本发明第一实施例的管道缺陷检测方法,和根据本发明第二实施例的管道缺陷检测装置中,可以使用磁感应强度在三维坐标系中的某一基准方向上的分量在另一基准方向上的变化率作为与磁感应强度有关的第一参数,且在这种情况下第一参数通常被称为磁场梯度,并且使用相应的磁场梯度检测装置来检测该参数。图8是根据本发明实施例的磁场梯度检测部件的示意图。如图8所示,根据本发明实施例的磁场梯度检测部件200包括在一个平面上呈十字布 置的4个三分量测磁传感器B0、B1、B2和B3,通过检测4个三分量测磁传感器中每个测磁传感器中的三个方向的磁感应强度值计算十字中心位置的磁场梯度,从而测得十字中心位置的磁场梯度矩阵。当然,本领域技术人员可以理解,以如图8所示的磁场梯度检测部件200测得的磁场梯度值会更加准确,但根据本发明实施例的管道缺陷检测方法和管道缺陷检测装置中,也可以使用其它类型的磁场梯度检测部件来进行检测。As described above, in the pipe defect detecting method according to the first embodiment of the present invention, and the pipe defect detecting device according to the second embodiment of the present invention, the component of the magnetic induction intensity in a certain reference direction in the three-dimensional coordinate system can be used. The rate of change in the other reference direction serves as a first parameter related to the magnetic induction, and in this case the first parameter is generally referred to as a magnetic field gradient, and the parameter is detected using a corresponding magnetic field gradient detecting device. Figure 8 is a schematic illustration of a magnetic field gradient detecting component in accordance with an embodiment of the present invention. As shown in Fig. 8, a magnetic field gradient detecting section 200 according to an embodiment of the present invention includes four three-component magnetic detecting sensors B 0 , B 1 , B 2 and B 3 arranged in a cross on one plane, and four of them are detected. The magnetic induction values of the three directions in each of the three-component magnetic sensors are used to calculate the magnetic field gradient at the center of the cross, thereby measuring the magnetic gradient matrix of the center of the cross. Of course, those skilled in the art can understand that the magnetic field gradient value measured by the magnetic field gradient detecting component 200 shown in FIG. 8 is more accurate, but in the pipeline defect detecting method and the pipeline defect detecting device according to the embodiment of the present invention, Other types of magnetic field gradient detecting components can be used for detection.
如图8所示,采用呈十字型布置的四个测磁传感器B0、B1、B2和B3的磁场梯度测量装置100可以检测磁场梯度,其中,测磁传感器B0、B1、B2和B3中的每个均为三分量测磁传感器,即,能够测量在x,y和z方向上的磁感应强度分量。如图8所示,在一个平面内,B0和B2对称设置,B1和B3对称设置,并且B0到中心的距离、B2到中心的距离、B1到中心的距离以及B3到中心的距离均相同。当然,本领域技术人员可以理解,在实际应用中,只要B0和B2对称设置,B1和B3对称设置即可,B0到B2之间的距离也可以和B1到B3之间的距离不相同,设置为相同仅是为了方便磁场梯度的计算。那么,通过磁场梯度测量装置100,得到中心点的磁场梯度矩阵为:As shown in FIG. 8, the magnetic field gradient measuring device 100 using the four magnetic detecting sensors B 0 , B 1 , B 2 and B 3 arranged in a cross shape can detect the magnetic field gradient, wherein the magnetic measuring sensors B 0 , B 1 , Each of B 2 and B 3 is a three-component magnetic measuring sensor, that is, capable of measuring magnetic induction components in the x, y, and z directions. As shown in Fig. 8, in one plane, B 0 and B 2 are symmetrically arranged, B 1 and B 3 are symmetrically arranged, and the distance from B 0 to the center, the distance from B 2 to the center, the distance from B 1 to the center, and B The distance from 3 to the center is the same. Of course, those skilled in the art can understand that in practical applications, as long as B 0 and B 2 are symmetrically arranged, B 1 and B 3 can be symmetrically set, and the distance between B 0 and B 2 can also be compared with B 1 to B 3 . The distance between them is different, and the same is set only to facilitate the calculation of the magnetic field gradient. Then, by the magnetic field gradient measuring device 100, the magnetic field gradient matrix of the center point is obtained as follows:
Figure PCTCN2016085425-appb-000014
Figure PCTCN2016085425-appb-000014
上述公式3中的△x为B1传感器与B3传感器之间的距离,△z为B0传感器与B2传感器之间的距离,B1x为B1传感器测得的x方向的磁感应强度分量,B3x为B3传感器测得的x方向的磁感应强度分量,B1y为B1传感器测得的y方向的磁感应强度分量,B3y为B3传感器测得的y方向的磁感应强度分量,依次类推。通过测量可以得到磁场梯度矩阵G的9个元素的值,但是与上面所述的相同,在实际 应用中,由于还满足公式2,因此只需要得到5个元素的值就可以推出全部9个元素的值。并且,从上述公式3中可以得到磁感应强度在三维坐标系中的三个基准方向上的任一分量Hx、Hy或Hz在任一基准方向中的值,例如,gxy=(B1x-B3x)/△x。因此,可以根据需要计算所需的元素的值。Δx in the above formula 3 is the distance between the B 1 sensor and the B 3 sensor, Δz is the distance between the B 0 sensor and the B 2 sensor, and B 1x is the magnetic induction component of the x direction measured by the B 1 sensor. B 3x is the magnetic induction component of the x direction measured by the B 3 sensor, B 1y is the magnetic induction component of the y direction measured by the B 1 sensor, and B 3y is the magnetic induction component of the y direction measured by the B 3 sensor, in turn analogy. The values of the nine elements of the magnetic field gradient matrix G can be obtained by measurement, but as in the above, in practical applications, since the formula 2 is also satisfied, it is only necessary to obtain the values of five elements to extract all nine elements. Value. Further, from the above formula 3, a value of any component H x , H y or H z of the magnetic induction in three reference directions in the three-dimensional coordinate system in any reference direction can be obtained, for example, g xy = (B 1x -B 3x ) / Δx. Therefore, the values of the required elements can be calculated as needed.
并且,本领域技术人员可以理解,当与磁感应强度有关的第一参数不是磁场梯度时,例如,是磁感应强度的衰减量时,可以采用不同的装置进行检测,本发明实施例并不意在对此进行任意限制。Moreover, those skilled in the art can understand that when the first parameter related to the magnetic induction intensity is not the magnetic field gradient, for example, the attenuation amount of the magnetic induction intensity, different devices can be used for detection, and the embodiment of the present invention is not intended to Make any restrictions.
本发明的第三实施例提出了一种管道缺陷检测设备,包括:架子,放置在待检测管道的上方;滑动轨道,设置在架子上,可沿着架子的长度方向滑动;如前所述的管道缺陷检测装置,通过滑块滑动连接在滑动轨道上,以检测待检测管道的管道缺陷。A third embodiment of the present invention provides a pipe defect detecting apparatus comprising: a shelf placed above a pipe to be inspected; a sliding track disposed on the shelf and slidable along a length of the shelf; The pipe defect detecting device is slidably connected to the sliding track by a slider to detect a pipe defect of the pipe to be detected.
在上述管道缺陷检测设备中,进一步包括致动装置,用于使得所述管道缺陷在所述滑动轨道上匀速滑动。In the above pipe defect detecting apparatus, further comprising an actuating means for causing the pipe defect to slide at a uniform speed on the sliding track.
在上述管道缺陷检测设备中,所述致动装置采用包括人力、气压、液压中的任意一种的致动方式。In the above pipe defect detecting apparatus, the actuating means employs an actuating mode including any one of manpower, air pressure, and hydraulic pressure.
图9是示出根据本发明第三实施例的管道缺陷检测设备的示意图。如图9所示,管道缺陷检测设备10包括架子1,滑动轨道2和管道缺陷检测装置3。管道缺陷检测装置3通过设置一个架子1放置在管道的上方,架子1上设有滑动轨道2。管道缺陷检测装置3通过滑块滑动连接在滑动轨道2上。在检测时,架子1放置不动,管道缺陷检测装置3在滑动轨道2上匀速滑动,来进行检测。管道缺陷检测装置3可通过致动装置在滑动轨道2上匀速滑动,且致动装置可以采用人力、气压、液压等任意控制物体在滑轨上匀速移动的方式。在架子的长度小于待检测管道的长度情况下,当架子1所处的位置的检测完成之后,再移动架子1的位置开始下一次检测。采用这种方式,管道缺陷检测装置在进行检测时能够最大限度地消除人为控制移动造成的移动轨道晃动或者移动速度不一致的问题,使得外界的干扰最小,检测的结果更加准确。Fig. 9 is a schematic view showing a pipe defect detecting apparatus according to a third embodiment of the present invention. As shown in FIG. 9, the pipe defect detecting apparatus 10 includes a rack 1, a slide rail 2, and a duct defect detecting device 3. The pipe defect detecting device 3 is placed above the pipe by providing a rack 1, and the frame 1 is provided with a slide rail 2. The pipe defect detecting device 3 is slidably coupled to the slide rail 2 by a slider. At the time of detection, the shelf 1 is left stationary, and the pipe defect detecting device 3 slides at a uniform speed on the slide rail 2 to perform detection. The pipeline defect detecting device 3 can be uniformly slid on the sliding rail 2 by the actuating device, and the actuating device can control the moving of the object uniformly on the sliding rail by using human, air pressure, hydraulic pressure or the like. In the case where the length of the shelf is smaller than the length of the pipe to be inspected, after the detection of the position at which the shelf 1 is completed, the position of the shelf 1 is moved to start the next detection. In this way, the pipeline defect detecting device can minimize the problem of the moving track sway or the moving speed caused by the artificially controlled movement, so that the external interference is minimized and the detection result is more accurate.
通过本发明的管道缺陷检测方法、管道缺陷检测装置和管道缺陷检测设备,可以基于与磁感应强度有关的参数来判断管道是否存在缺陷,以及根据该参数存在异常的位置来确定管道的缺陷位置,和根据该存在异常的参数的数值来确定管 道的缺陷程度。这样,可以准确地检测出管道上的缺陷位置和缺陷程度。According to the pipe defect detecting method, the pipe defect detecting device and the pipe defect detecting device of the present invention, it is possible to determine whether the pipe has a defect based on a parameter related to the magnetic induction strength, and to determine the defect position of the pipe according to the abnormal position of the parameter, and Determine the tube based on the value of the parameter with the abnormality The extent of the defect. In this way, the position of defects and the degree of defects on the pipe can be accurately detected.
当然,本发明还可有其它多种实施例,在不背离本发明的精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明做出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。 The invention may, of course, be embodied in a variety of other embodiments and various modifications and changes can be made in accordance with the present invention without departing from the spirit and scope of the invention. Corresponding changes and modifications are intended to be included within the scope of the appended claims.

Claims (40)

  1. 一种管道缺陷检测方法,包括:A method for detecting pipeline defects, comprising:
    沿着管道的长度方向检测与磁感应强度有关的第一参数;Detecting a first parameter related to magnetic induction along a length direction of the pipe;
    确定所述第一参数是否超过预定阈值;Determining whether the first parameter exceeds a predetermined threshold;
    将所述第一参数超过预定阈值的位置确定为管道的缺陷位置;和Determining the position where the first parameter exceeds a predetermined threshold as a defect position of the pipe; and
    基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度。The degree of defect of the pipe is determined based on the value of the first parameter exceeding a predetermined threshold.
  2. 如权利要求1所述的管道缺陷检测方法,其中,所述第一参数为所述磁感应强度在三维坐标系中的第一方向上的分量在第二方向上的变化率。The pipe defect detecting method according to claim 1, wherein the first parameter is a rate of change of a component of the magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
  3. 如权利要求2所述的管道缺陷检测方法,其中,所述第一方向与第二方向相同,或者第一方向与第二方向不同。The pipe defect detecting method according to claim 2, wherein the first direction is the same as the second direction, or the first direction is different from the second direction.
  4. 如权利要求1所述的管道缺陷检测方法,其中,基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度具体包括:The pipe defect detecting method according to claim 1, wherein determining the degree of defect of the pipe based on the value of the first parameter exceeding a predetermined threshold specifically comprises:
    基于所述第一参数超过预定阈值的幅度确定管道的缺陷大小;和/或Determining a defect size of the conduit based on the magnitude of the first parameter exceeding a predetermined threshold; and/or
    基于所述第一参数连续超过预定阈值的长度确定管道的缺陷长度。The defect length of the pipe is determined based on the length of the first parameter continuously exceeding a predetermined threshold.
  5. 如权利要求1所述的管道缺陷检测方法,进一步包括:The pipeline defect detecting method according to claim 1, further comprising:
    绘制出所述第一参数的幅度值相对在管道的长度方向上的距离的曲线图。A plot of the amplitude value of the first parameter versus the distance in the length direction of the conduit is plotted.
  6. 如权利要求1所述的管道缺陷检测方法,进一步包括:The pipeline defect detecting method according to claim 1, further comprising:
    沿着管道的长度方向检测与磁感应强度有关的第二参数;Detecting a second parameter related to the magnetic induction along the length of the pipe;
    确定所述第二参数是否超过预定阈值;将所述第二参数超过预定阈值的位置确定为管道的缺陷位置;和Determining whether the second parameter exceeds a predetermined threshold; determining a position at which the second parameter exceeds a predetermined threshold as a defect location of the pipeline; and
    基于超过预定阈值的所述第二参数的数值确定管道的缺陷程度。The degree of defect of the pipe is determined based on the value of the second parameter exceeding a predetermined threshold.
  7. 如权利要求6所述的管道缺陷检测方法,其中,当所述第一参数超过预定阈值的位置与所述第二参数超过预定阈值的位置为同一位置时,基于超过预定阈值的所述第一参数的数值和超过预定阈值的所述第二参数的数值来确定管道的缺陷程度。The pipe defect detecting method according to claim 6, wherein when the position where the first parameter exceeds a predetermined threshold and the position where the second parameter exceeds a predetermined threshold are the same position, the first is based on exceeding a predetermined threshold The value of the parameter and the value of the second parameter exceeding a predetermined threshold determine the degree of defect in the pipe.
  8. 如权利要求7所述的管道缺陷检测方法,其中,所述第二参数为所述磁感应强度在三维坐标系中的第三方向上的分量在第四方向上的变化率。The pipe defect detecting method according to claim 7, wherein the second parameter is a rate of change of a component of the magnetic induction in a third direction in a three-dimensional coordinate system in a fourth direction.
  9. 如权利要求8所述的管道缺陷检测方法,其中,所述第三方向与第四方 向相同,或者第三方向与第四方向不同。The pipeline defect detecting method according to claim 8, wherein said third direction and fourth party The same, or the third direction is different from the fourth direction.
  10. 如权利要求9所述的管道缺陷检测方法,其中,所述第一方向、第二方向、第三方向和第四方向是三维坐标系中的x方向、y方向和z方向的其中之一。The pipe defect detecting method according to claim 9, wherein the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in a three-dimensional coordinate system.
  11. 如权利要求1所述的管道缺陷检测方法,其中,确定所述第一参数是否超过预定阈值的方法具体包括:The method for detecting a pipeline defect according to claim 1, wherein the method for determining whether the first parameter exceeds a predetermined threshold comprises:
    对所述第一参数进行差分处理;Performing differential processing on the first parameter;
    将经过差分处理之后的第一参数的幅度均值加减n倍的方差作为预定阈值,其中1≤n≤3;The variance of the amplitude mean value of the first parameter after the differential processing is added or subtracted by n times as a predetermined threshold, wherein 1≤n≤3;
    确定所述第一参数是否超过预定阈值。Determining whether the first parameter exceeds a predetermined threshold.
  12. 如权利要求1所述的管道缺陷检测方法,其中,确定所述第一参数是否超过预定阈值进一步包括:The pipeline defect detecting method according to claim 1, wherein determining whether the first parameter exceeds a predetermined threshold further comprises:
    在不存在待检测管道的情况下,沿着管道的长度方向检测与磁感应强度有关的第三参数,其中第三参数是与第一参数相同的参数;和In the absence of the pipeline to be inspected, a third parameter related to the magnetic induction is detected along the length direction of the pipeline, wherein the third parameter is the same parameter as the first parameter;
    在所述第一参数大于所述第三参数的情况下,以第三参数对所述第一参数进行优化,并确定所述优化的第一参数是否超过预定阈值。In case the first parameter is greater than the third parameter, the first parameter is optimized with a third parameter, and it is determined whether the optimized first parameter exceeds a predetermined threshold.
  13. 如权利要求10所述的管道缺陷检测方法,进一步包括:除了与磁感应强度有关的第一参数和第二参数之外,进一步沿着管道的长度方向检测磁感应强度在三维坐标系中的三个基准方向上的三个分量Hx,Hy,Hz分别在坐标系的三个方向x,y,z的变化率,以构成共包括9个要素的磁梯度矩阵G:The pipe defect detecting method according to claim 10, further comprising: in addition to the first parameter and the second parameter related to the magnetic induction, further detecting three references of the magnetic induction in the three-dimensional coordinate system along the length direction of the pipe The three components H x , H y , H z in the direction are respectively changed in the three directions x, y, z of the coordinate system to form a magnetic gradient matrix G comprising a total of 9 elements:
    Figure PCTCN2016085425-appb-100001
    Figure PCTCN2016085425-appb-100001
  14. 一种管道缺陷检测装置,包括:A pipeline defect detecting device includes:
    检测单元,配置为沿着管道的长度方向检测与磁感应强度有关的第一参数;a detecting unit configured to detect a first parameter related to the magnetic induction intensity along a length direction of the pipe;
    判断单元,配置为确定所述第一参数是否超过预定阈值;和a determining unit, configured to determine whether the first parameter exceeds a predetermined threshold; and
    控制单元,配置为将所述第一参数超过预定阈值的位置确定为管道的缺陷位置,和基于超过预定阈值的所述第一参数的数值确定管道的缺陷程度。And a control unit configured to determine a position at which the first parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the first parameter exceeding a predetermined threshold.
  15. 如权利要求14所述的管道缺陷检测装置,其中,所述第一参数为所述 磁感应强度在三维坐标系中的第一方向上的分量在第二方向上的变化率。The pipe defect detecting device according to claim 14, wherein said first parameter is said The rate of change of the component of the magnetic induction in the first direction in the three-dimensional coordinate system in the second direction.
  16. 如权利要求15所述的管道缺陷检测装置,其中,所述第一方向与第二方向相同,或者第一方向与第二方向不同。The pipe defect detecting device according to claim 15, wherein the first direction is the same as the second direction, or the first direction is different from the second direction.
  17. 如权利要求14所述的管道缺陷检测装置,其中,所述控制单元进一步包括:The pipe defect detecting device according to claim 14, wherein the control unit further comprises:
    缺陷大小确定模块,配置为基于所述第一参数超过预定阈值的幅度确定管道的缺陷大小;和/或a defect size determining module configured to determine a defect size of the pipeline based on an amplitude of the first parameter exceeding a predetermined threshold; and/or
    缺陷长度确定模块,配置为基于所述第一参数连续超过预定阈值的长度确定管道的缺陷长度。A defect length determination module configured to determine a defect length of the pipe based on a length of the first parameter continuously exceeding a predetermined threshold.
  18. 如权利要求14所述的管道缺陷检测装置,进一步包括:The pipe defect detecting apparatus according to claim 14, further comprising:
    绘图单元,配置为基于检测单元所检测的第一参数,绘制出所述第一参数的幅度值相对在管道的长度方向上的距离的曲线图。a drawing unit configured to plot a magnitude of the amplitude value of the first parameter relative to a distance in a length direction of the pipe based on the first parameter detected by the detecting unit.
  19. 如权利要求14所述的管道缺陷检测装置,其中,The pipe defect detecting device according to claim 14, wherein
    所述检测单元进一步配置为沿着管道的长度方向检测与磁感应强度有关的第二参数;The detecting unit is further configured to detect a second parameter related to the magnetic induction intensity along a length direction of the pipe;
    所述判断电源进一步配置为确定所述第二参数是否超过预定阈值;和Determining that the power source is further configured to determine whether the second parameter exceeds a predetermined threshold; and
    所述控制单元进一步配置为将所述第二参数超过预定阈值的位置确定为管道的缺陷位置,和基于超过预定阈值的所述第二参数的数值确定管道的缺陷程度。The control unit is further configured to determine a position at which the second parameter exceeds a predetermined threshold as a defect position of the pipe, and determine a degree of defect of the pipe based on a value of the second parameter exceeding a predetermined threshold.
  20. 如权利要求19所述的管道缺陷检测装置,其中,所述控制单元在确定所述第一参数超过预定阈值的位置与所述第二参数超过预定阈值的位置为同一位置时,基于超过预定阈值的所述第一参数的数值和超过预定阈值的所述第二参数的数值来确定管道的缺陷程度。The pipe defect detecting apparatus according to claim 19, wherein said control unit is based on exceeding a predetermined threshold when determining that said first parameter exceeds a predetermined threshold and said second parameter exceeds a predetermined threshold The value of the first parameter and the value of the second parameter exceeding a predetermined threshold determine the degree of defect in the pipe.
  21. 如权利要求19所述的管道缺陷检测装置,其中,所述第二参数为所述磁感应强度在三维坐标系中的第三方向上的分量在第四方向上的变化率。The pipe defect detecting device according to claim 19, wherein said second parameter is a rate of change of a component of said magnetic induction in a third direction in a three-dimensional coordinate system in a fourth direction.
  22. 如权利要求21所述的管道缺陷检测装置,其中,所述第三方向与第四方向相同,或者第三方向与第四方向不同。The pipe defect detecting device according to claim 21, wherein the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
  23. 如权利要求22所述的管道缺陷检测装置,其中,所述第一方向、第二方向、第三方向和第四方向是三维坐标系中的x方向、y方向和z方向的其中之一。 The duct defect detecting apparatus according to claim 22, wherein the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in the three-dimensional coordinate system.
  24. 如权利要求14所述的管道缺陷检测装置,其中,所述判断单元进一步包括:The pipe defect detecting device according to claim 14, wherein the determining unit further comprises:
    差分处理模块,配置为对所述第一参数进行差分处理;a differential processing module configured to perform differential processing on the first parameter;
    算术处理模块,配置为,将经过差分处理模块的差分处理之后的第一参数的幅度均值加减n倍的方差作为预定阈值,其中1≤n≤3;和An arithmetic processing module configured to: add, subtract, or subtract a variance of the amplitude mean of the first parameter after the differential processing of the differential processing module by a variance by a predetermined threshold, wherein 1≤n≤3;
    判断模块,配置为确定所述第一参数是否超过预定阈值。The determining module is configured to determine whether the first parameter exceeds a predetermined threshold.
  25. 如权利要求14所述的管道缺陷检测装置,其中,The pipe defect detecting device according to claim 14, wherein
    所述检测单元进一步配置为在不存在待检测管道的情况下,沿着管道的长度方向检测与磁感应强度有关的第三参数,其中第三参数是与第一参数相同的参数;和The detecting unit is further configured to detect a third parameter related to the magnetic induction intensity along a length direction of the pipeline in the absence of the pipeline to be detected, wherein the third parameter is the same parameter as the first parameter;
    所述判断单元进一步配置为在所述第一参数大于所述第三参数的情况下,以第三参数对所述第一参数进行优化,并确定所述优化的第一参数是否超过预定阈值。The determining unit is further configured to optimize the first parameter with a third parameter if the first parameter is greater than the third parameter, and determine whether the optimized first parameter exceeds a predetermined threshold.
  26. 如权利要求22所述的管道缺陷检测装置,其中,所述检测单元进一步配置为除了与磁感应强度有关的第一参数和第二参数之外,沿着管道的长度方向检测磁感应强度在三维坐标系中的三个基准方向上的三个分量Hx,Hy,Hz分别在坐标系的三个方向x,y,z的变化率,以构成共包括9个要素的磁梯度矩阵G:The pipe defect detecting apparatus according to claim 22, wherein said detecting unit is further configured to detect the magnetic induction in the three-dimensional coordinate system along the length direction of the pipe in addition to the first parameter and the second parameter related to the magnetic induction The three components H x , H y , H z in the three reference directions are in the three directions x, y, z of the coordinate system, respectively, to form a magnetic gradient matrix G comprising a total of nine elements:
    Figure PCTCN2016085425-appb-100002
    Figure PCTCN2016085425-appb-100002
  27. 如权利要求26所述的管道缺陷检测装置,其中,所述检测单元具体包括第一三分量测磁传感器、与第一三分量测磁传感器以所述检测单元的中心对称布置的第二三分量测磁传感器,第三三分量测磁传感器和与第三三分量测磁传感器以所述检测单元的中心对称布置的第四三分量测磁传感器,A pipe defect detecting apparatus according to claim 26, wherein said detecting unit specifically comprises a first three-component magnetic detecting sensor, and a second symmetrically arranged with said first three-component magnetic detecting sensor at a center of said detecting unit a three-component magnetic sensor, a third three-component magnetic sensor, and a fourth three-component magnetic sensor symmetrically arranged with the third three-component magnetic sensor at the center of the detecting unit,
    其中第一、第二、第三和第四三分量测磁传感器在一个平面上呈十字布置;所述第一、第二、第三和第四三分量测磁传感器中的每个测磁传感器通过检测其在三维坐标系的三个基准方向上的磁感应强度值来计算十字中心位置的磁场梯 度,从而测得十字中心位置的磁场梯度矩阵G:Wherein the first, second, third and fourth three-component magnetic sensors are arranged in a cross on one plane; each of the first, second, third and fourth three-component magnetic sensors The magnetic sensor calculates the magnetic field ladder at the center of the cross by detecting the value of the magnetic induction in three reference directions of the three-dimensional coordinate system. Degree, thus measuring the magnetic field gradient matrix G of the center of the cross:
    Figure PCTCN2016085425-appb-100003
    Figure PCTCN2016085425-appb-100003
    其中,△x为第一三分量测磁传感器与第二三分量测磁传感器之间的距离,△z为第三三分量测磁传感器与第四三分量测磁传感器之间的距离,B1x为第一三分量测磁传感器测得的x方向的磁感应强度分量,B1y为第一三分量测磁传感器测得的y方向的磁感应强度分量,B1z为第一三分量测磁传感器测得的z方向的磁感应强度分量,B2x为第二三分量测磁传感器测得的x方向的磁感应强度分量,B2y为第二三分量测磁传感器测得的y方向的磁感应强度分量,B2z为第二三分量测磁传感器测得的z方向的磁感应强度分量,B0x为第三三分量测磁传感器测得的x方向的磁感应强度分量,B0y为第三三分量测磁传感器测得的y方向的磁感应强度分量,B0z为第三三分量测磁传感器测得的z方向的磁感应强度分量,B2x为第四三分量测磁传感器测得的x方向的磁感应强度分量,B2y为第四三分量测磁传感器测得的y方向的磁感应强度分量,B2z为第四三分量测磁传感器测得的z方向的磁感应强度分量。Where Δx is the distance between the first three-component magnetic sensor and the second three-component magnetic sensor, and Δz is between the third three-component magnetic sensor and the fourth three-component magnetic sensor. Distance, B 1x is the magnetic induction component of the x direction measured by the first three-component magnetic sensor, and B 1y is the magnetic induction component of the y direction measured by the first three-component magnetic sensor, and B 1z is the first three The magnetic induction component of the z direction measured by the component magnetic sensor, B 2x is the magnetic induction component of the x direction measured by the second three component magnetic sensor, and B 2y is measured by the second three component magnetic sensor The magnetic induction component of the y direction, B 2z is the magnetic induction component of the z direction measured by the second three component magnetic sensor, and B 0x is the magnetic induction component of the x direction measured by the third three component magnetic sensor, B 0y is the magnetic induction component of the y direction measured by the third three-component magnetic sensor, B 0z is the magnetic induction component of the z direction measured by the third three component magnetic sensor, and B 2x is the fourth three component measurement. component of the magnetic induction measured in the x-direction magnetic sensors, B 2y fourth Y-direction component of the magnetic induction of the magnetic sensor sensing component measured magnetic flux density component 2z z direction is a fourth three-component magnetic measurement measured by the sensor B.
  28. 一种管道缺陷检测设备,包括:A pipeline defect detecting device includes:
    架子,放置在待检测管道的上方;a shelf placed above the pipe to be tested;
    滑动轨道,设置在架子上,可沿着架子的长度方向滑动;和a sliding track that is placed on the shelf and slidable along the length of the shelf; and
    如前所述的管道缺陷检测装置,通过滑块滑动连接在滑动轨道上,以检测待检测管道的管道缺陷。 The pipe defect detecting device as described above is slidably coupled to the sliding rail by a slider to detect a pipe defect of the pipe to be detected.
  29. 如权利要求28所述的管道缺陷检测设备,其中,进一步包括致动装置,用于使得所述管道缺陷在所述滑动轨道上匀速滑动。A pipe defect detecting apparatus according to claim 28, further comprising an actuating means for causing said pipe defect to slide at a uniform speed on said sliding track.
  30. 如权利要求29所述的管道缺陷检测设备,其中,所述致动装置采用包括人力、气压、液压中的任意一种的致动方式。A pipe defect detecting apparatus according to claim 29, wherein said actuating means employs an actuating mode including any one of manpower, air pressure, and hydraulic pressure.
  31. 一种管道缺陷检测方法,包括:A method for detecting pipeline defects, comprising:
    在管道上的第一点检测与磁感应强度有关的第一参数;Measuring a first parameter related to the magnetic induction intensity at a first point on the pipeline;
    确定所述第一参数是否超过预定阈值;Determining whether the first parameter exceeds a predetermined threshold;
    如果所述第一参数超过预定阈值,则所述第一点被确定为管道的缺陷位置,且基于超过预定阈值的所述第一参数的数值确定所述第一点的缺陷程度。If the first parameter exceeds a predetermined threshold, the first point is determined to be a defect location of the pipeline, and a defect level of the first point is determined based on a value of the first parameter that exceeds a predetermined threshold.
  32. 如权利要求31所述的管道缺陷检测方法,其中,所述第一参数为所述磁感应强度在三维坐标系中的第一方向上的分量在第二方向上的变化率。The pipe defect detecting method according to claim 31, wherein said first parameter is a rate of change of a component of said magnetic induction in a first direction in a three-dimensional coordinate system in a second direction.
  33. 如权利要求32所述的管道缺陷检测方法,其中,所述第一方向与第二方向相同,或者第一方向与第二方向不同。The pipe defect detecting method according to claim 32, wherein the first direction is the same as the second direction, or the first direction is different from the second direction.
  34. 如权利要求31所述的管道缺陷检测方法,进一步包括:The pipeline defect detecting method according to claim 31, further comprising:
    在管道上的第一点检测与磁感应强度有关的第二参数;Measuring a second parameter related to the magnetic induction intensity at a first point on the pipeline;
    确定所述第二参数是否超过预定阈值;Determining whether the second parameter exceeds a predetermined threshold;
    如果所述第二参数超过预定阈值,则基于超过预定阈值的所述第一参数的数值和超过预定阈值的所述第二参数的数值来确定管道的缺陷程度。If the second parameter exceeds a predetermined threshold, the defect level of the pipe is determined based on the value of the first parameter exceeding a predetermined threshold and the value of the second parameter exceeding a predetermined threshold.
  35. 如权利要求34所述的管道缺陷检测方法,其中,所述第二参数为所述磁感应强度在三维坐标系中的第三方向上的分量在第四方向上的变化率。The pipe defect detecting method according to claim 34, wherein said second parameter is a rate of change of a component of said magnetic induction in a third direction in a three-dimensional coordinate system in a fourth direction.
  36. 如权利要求35所述的管道缺陷检测方法,其中,所述第三方向与第四方向相同,或者第三方向与第四方向不同。The pipe defect detecting method according to claim 35, wherein the third direction is the same as the fourth direction, or the third direction is different from the fourth direction.
  37. 如权利要求36所述的管道缺陷检测方法,其中,所述第一方向、第二方向、第三方向和第四方向是三维坐标系中的x方向、y方向和z方向的其中之一。The pipe defect detecting method according to claim 36, wherein the first direction, the second direction, the third direction, and the fourth direction are one of an x direction, a y direction, and a z direction in the three-dimensional coordinate system.
  38. 如权利要求31所述的管道缺陷检测方法,其中,确定所述第一参数是否超过预定阈值的方法具体包括:The method for detecting a pipeline defect according to claim 31, wherein the method for determining whether the first parameter exceeds a predetermined threshold comprises:
    对所述第一参数进行差分处理;Performing differential processing on the first parameter;
    将经过差分处理之后的第一参数的幅度均值加减n倍的方差作为预定阈值, 其中1≤n≤3;The variance of the amplitude mean of the first parameter after the differential processing is added or subtracted by n times as a predetermined threshold. Where 1 ≤ n ≤ 3;
    确定所述第一参数是否超过预定阈值。Determining whether the first parameter exceeds a predetermined threshold.
  39. 如权利要求31所述的管道缺陷检测方法,其中,确定所述第一参数是否超过预定阈值进一步包括:The pipeline defect detecting method according to claim 31, wherein determining whether the first parameter exceeds a predetermined threshold further comprises:
    在不存在待检测管道的情况下,在所述第一点检测与磁感应强度有关的第三参数,其中第三参数是与第一参数相同的参数;和And detecting, in the absence of the pipeline to be detected, a third parameter related to the magnetic induction intensity at the first point, wherein the third parameter is the same parameter as the first parameter; and
    在所述第一参数大于所述第三参数的情况下,以第三参数对所述第一参数进行优化,并确定所述优化的第一参数是否超过预定阈值。In case the first parameter is greater than the third parameter, the first parameter is optimized with a third parameter, and it is determined whether the optimized first parameter exceeds a predetermined threshold.
  40. 如权利要求37所述的管道缺陷检测方法,进一步包括:除了与磁感应强度有关的第一参数和第二参数之外,进一步在所述第一点检测磁感应强度在三维坐标系中的三个基准方向上的三个分量Hx,Hy,Hz分别在坐标系的三个方向x,y,z的变化率,以构成共包括9个要素的磁梯度矩阵G:A pipe defect detecting method according to claim 37, further comprising: in addition to the first parameter and the second parameter related to the magnetic induction, further detecting three references of the magnetic induction in the three-dimensional coordinate system at the first point The three components H x , H y , H z in the direction are respectively changed in the three directions x, y, z of the coordinate system to form a magnetic gradient matrix G comprising a total of 9 elements:
    Figure PCTCN2016085425-appb-100004
    Figure PCTCN2016085425-appb-100004
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