WO2016197942A1 - 口罩结构 - Google Patents

口罩结构 Download PDF

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Publication number
WO2016197942A1
WO2016197942A1 PCT/CN2016/085255 CN2016085255W WO2016197942A1 WO 2016197942 A1 WO2016197942 A1 WO 2016197942A1 CN 2016085255 W CN2016085255 W CN 2016085255W WO 2016197942 A1 WO2016197942 A1 WO 2016197942A1
Authority
WO
WIPO (PCT)
Prior art keywords
filter layer
mask
mask body
main filter
mask structure
Prior art date
Application number
PCT/CN2016/085255
Other languages
English (en)
French (fr)
Inventor
林净植
Original Assignee
林净植
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 林净植 filed Critical 林净植
Priority to PL16806840T priority Critical patent/PL3308662T3/pl
Priority to JP2017564479A priority patent/JP6496047B2/ja
Priority to US15/580,401 priority patent/US10820638B2/en
Priority to AU2016275259A priority patent/AU2016275259B2/en
Priority to EP16806840.1A priority patent/EP3308662B1/en
Priority to ES16806840T priority patent/ES2830179T3/es
Publication of WO2016197942A1 publication Critical patent/WO2016197942A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • A41D13/1107Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape
    • A41D13/1138Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape with a cup configuration
    • A41D13/1146Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape with a cup configuration obtained by moulding
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • A41D13/1161Means for fastening to the user's head
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • A41D13/1107Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • A41D13/1161Means for fastening to the user's head
    • A41D13/1169Means for fastening to the user's head using adhesive
    • A41D13/1176Means for fastening to the user's head using adhesive forming a complete seal at the edges of the mask
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62BDEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
    • A62B18/00Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effort
    • A62B18/003Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effort having means for creating a fresh air curtain
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62BDEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
    • A62B23/00Filters for breathing-protection purposes
    • A62B23/02Filters for breathing-protection purposes for respirators
    • A62B23/025Filters for breathing-protection purposes for respirators the filter having substantially the shape of a mask
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62BDEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
    • A62B9/00Component parts for respiratory or breathing apparatus
    • A62B9/06Mouthpieces; Nose-clips
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • A41D13/1192Protective face masks, e.g. for surgical use, or for use in foul atmospheres with antimicrobial agent

Definitions

  • the present invention relates to a mask structure, and more particularly to a mask structure having a filter layer having an area smaller than that of the mask body.
  • the function of the general mask is to filter and isolate harmful substances such as dust, bacteria and viruses in the surrounding environment to protect the mask user and reduce or avoid harmful substances in the environment from invading the digestive system or respiratory system through the mouth and nose of the mask user.
  • harmful substances such as dust, bacteria and viruses
  • medical staff in hospitals and staff at all levels can use masks to protect themselves.
  • wearing a mask can also prevent or avoid the saliva of the mask user and the exhaled exhaust gas polluting the environment.
  • the catering industry worker wearing a mask can prevent the worker's mouth and nose from being saliva, Droplets contaminate food, improve the cleanliness and hygiene of the diet, and avoid the spread of infectious diseases.
  • SARS infection epidemic the prevention and control of bird flu, and the specific effects achieved by masks are even more important.
  • the activated carbon mask usually comprises a second protective layer and an activated carbon filter layer disposed between the two protective layers, and then the two protective layers and the activated carbon filter layer are bonded, but the two protective layers are sandwiched between a plurality of activated carbon particles of the activated carbon filter layer, the activated carbon particles often fail to completely bond the two protective layers, so that the activated carbon particles may leak from between the two protective layers, and the user is likely to contaminate the active substances.
  • the carbon particles are dirty and even contaminate the process environment and equipment, and cannot be used in environments that require high cleanliness (eg, clean rooms). Or an inactive carbon filter layer is disposed between the two protective layers, but the thickness of the inactive carbon filter layer is too thick, and the two protective layers may not be completely joined. In order to reduce the above problems, it is necessary to reduce the density of the activated carbon particles or the thickness of the filter layer, thereby reducing the service life of the mask.
  • the present invention is directed to the improvement of the above-mentioned disadvantages of the prior art, and provides a mask structure which mainly reduces the area of the main filter layer, so that the main filter layer is not located at the joint of the mask structure, thereby avoiding the above problems and further reducing
  • the manufacturing cost of the mask structure can also increase the production efficiency and output of the mask structure.
  • the joint of the mask structure There is also a barrier member so that the air inside and outside of the mask structure only passes through the main filter layer, and also indicates that the air inside and outside of the mask structure is filtered through the main filter layer, and no unfiltered air enters the mask structure. It also prevents external contaminated particles, bacteria or viruses from entering the mask structure, and prevents bacteria or viruses inside the mask structure from spreading to the outside.
  • the object of the present invention is to provide a mask structure having a main filter layer, the area of the main filter layer being smaller than the area of a mask body of the mask structure, so as to prevent the peripheral edge of the mask body from being stained with the filter material of the main filter layer.
  • the tightness also prevents the filter material of the main filter layer from leaking out of the mask structure.
  • the object of the present invention is to provide a mask structure having a barrier member connected to the periphery of the mask body to guide the inner and outer gases of the mask structure to pass only from the main filter layer to prevent contamination of particles, bacteria or The air inside and outside the mask structure of the virus is filtered through the main filter layer and transmitted to the inside and outside of the inlet cover structure.
  • the present invention is a mask structure comprising: a first mask body; a main filter layer disposed on the first mask body, the main filter layer having an area smaller than an area of the first mask body; a barrier member, The first mask body is disposed adjacent to an edge of the main filter layer; and a second mask body is engaged with the barrier member and the first mask body.
  • Figure 1 is a schematic view showing the structure of a mask according to a first embodiment of the present invention
  • Figure 2 is an assembled view of a mask structure of a first embodiment of the present invention
  • Figure 3 is a view showing a state of use of the mask structure of the first embodiment of the present invention.
  • Figure 4 is a view showing a state of use of a mask structure according to a second embodiment of the present invention.
  • Fig. 5 is a view showing a state of use of the mask structure of the third embodiment of the present invention.
  • FIG. 1 and FIG. 2 are schematic diagrams and an assembled view of a mask structure according to a first embodiment of the present invention; as shown in the figure, the present embodiment provides a mask structure 1 including a first mask body 10, A main filter layer 11, a barrier member 12 and a second mask body 13, wherein the first mask body 10, the main filter layer 11 and the second mask body 13 are both breathable materials, and the barrier member 12 is a non-breathable material.
  • the main filter layer 11 is disposed on the first mask body 10 and has an area smaller than that of the first mask body 10.
  • the main filter layer 11 may contain a germicidal material or an adsorbent material, or a thick material having a thickness of more than 1 mm, and the main filter layer 11 of the present embodiment contains a plurality of adsorbent materials of activated carbon particles.
  • the barrier member 12 is disposed on the first mask body 10, which is an annular body, and an inner circumference of the barrier member 12 is overlapped with an edge of the main filter layer 11.
  • the second mask body 13 covers the main filter layer 11 and the barrier member 12, and then joins the second mask body 13, the barrier member 12 and the first mask body 10 to form the mask structure 1, for example, by hot pressing or ultrasonic welding, but It is not limited to using only hot pressing or ultrasonic waves.
  • the first mask body 10 and the second mask body 13 of the mask structure 1 of the present embodiment can be respectively divided into a filter area 101, 131 and a joint area 102, 132 surrounding the filter areas 101, 131, the first mask
  • the filter zone 101 of the body 10 corresponds to the filter zone 131 of the second mask body 13
  • the joint zone 102 of the first mask body 10 also corresponds to the joint zone 132 of the second mask body 13.
  • the main filter layer 11 is located in the filter zone 101 of the first mask body 10
  • the area of the main filter layer 11 is smaller than the area of the first mask body 10 and the second mask body 13.
  • the spacer 12 includes a first annular portion 121 and a second annular portion 122.
  • the second annular portion 122 is disposed on the inner side of the first annular portion 121, and the outer periphery of the blocking member 12 Located at the first annular portion 121, the inner periphery of the barrier member 12 is located at the second annular portion 122.
  • the first annular portion 121 is located in the joint region 102 of the first mask body 10 and the joint region 132 of the second mask body 13, and the second annular portion 122 is located in the two filter regions 101, 131, such that the inner circumference of the barrier member 12 It overlaps with the edge of the main filter layer 11.
  • the second annular portion 122 of the blocking member 12 is located between the first mask body 10 and the main filter layer 11, and of course, the second annular portion 122 of the blocking member 12 can also be located between the second mask body 13 and Between the main filter layers 11, as shown in FIG.
  • the first annular portion 121 of the barrier member 12 connects the joint region 102 of the first mask body 10 and the joint region 132 of the second mask body 13, and the second annular portion 122 of the barrier member 12 and the main filter layer 11 are not located.
  • the area of the main filter layer 11 of the mask structure 1 of the present embodiment is smaller than the area of the first mask body 10 and the second mask body 13, and the main filter layer 11 is completely located at the first mask body 10 and the second mask body 13. Therefore, it is not located at the joint of the first mask body 10, the barrier member 12 and the second mask body 13, so that the joint between the first mask body 10, the barrier member 12 and the second mask body 13 is not contaminated.
  • the plurality of activated carbon particles of the main filtration layer 11 are incapable of being in close contact.
  • the main filter layer is a heavy material containing a sterilizing material or a thickness of more than 1 mm, it is also applicable to the mask structure of the present embodiment, that is, because the main filter layer 11 is not located in the first mask body 10, the barrier member 12 and the second mask body. At the joint between the 13 joints, the joint is not in contact with the filter material having the main filter layer 11 or the thickness of the main filter layer 11 is too thick to be in close contact.
  • the joint between the first mask body 10, the barrier member 12 and the second mask body 13 is tight, when the mask structure 1 is used, the activated carbon particles or other filter materials of the main filter layer 11 are not
  • the joint between the first mask body 10 and the second mask body 13 leaks out to contaminate the environment in which the user and the user are located; or the manufacturing equipment and environment are contaminated during the manufacture of the mask structure 1 to effectively improve production efficiency and throughput.
  • the mask structure 1 of the present embodiment also reduces the manufacturing cost of the mask structure 1 because the area of the main filter layer 11 is smaller than the area of the first mask body 10 and the second mask body 13.
  • the density of the sterilizing material or the adsorbing material of the main filter layer 11 of the mask structure 1 of the present embodiment can be increased, effectively increasing the service life of the mask structure.
  • FIG. 3 is a view showing the use state of the mask structure according to the first embodiment of the present invention.
  • the user wears the mask structure 1 of the embodiment, and when the user inhales, the mask structure
  • the outside air of 1 enters the mask structure 1 because the mask structure 1 has a barrier member 12 of a non-breathable material, and the outside air cannot penetrate the barrier member 12, It enters the filter zone 101 of the first mask body 10 along the barrier member 12, that is, the barrier member 12 guides the outside air to enter only from the filter zone 101 of the first mask body 10, and passes through the main filter layer 11, and then the second mask.
  • the filter zone 131 of the body 13 enters the interior of the mask structure 1, and in particular, the inner circumference of the barrier member 12 overlaps the edge of the main filter layer 11, so that outside air does not pass through the gap between the barrier member 12 and the main filter layer 11, That is, it means that the outside air does not pass through the area other than the main filter layer 11, so that the outside air can be filtered by the main filter layer 11.
  • the air exhaled by the user in the mask structure 1 is only sequentially discharged from the filter area 131 of the second mask body 13 , the main filter layer 11 and the filter area 101 of the first mask body 10 , and details are not described herein.
  • the mask structure 1 of the present embodiment is a three-dimensional mask structure 1. Therefore, the first mask body 10, the main filter layer 11, the barrier member 12 and the second mask body 13 of the present embodiment are originally planar. When the first mask body 10, the main filter layer 11, the barrier member 12 and the second mask body 13 are assembled, the first mask body 10, the main filter layer 11, the barrier member 12 and the second mask body 13 are placed in a three-dimensional manner. The mold is pressed to form a three-dimensional mask structure 1.
  • the first mask body 10, the main filter layer 11, the barrier member 12 and the second mask body 13 can be directly three-dimensional before assembly, such that the first mask body 10, the main filter layer 11, the barrier member 12 and the second mask body 13
  • the three-dimensional mask structure 1 can be formed by direct assembly.
  • the mask structure 1 can also be a flat mask, which will not be described here.
  • the first mask body 10 of the present embodiment is a protective layer to prevent the main filter layer 11 from being contaminated.
  • the second mask body 13 of the present embodiment is a skin-friendly layer to avoid the problem of skin allergies when the user wears the mask structure 1, and also improves the comfort when the mask structure 1 is worn.
  • the material of the barrier member 12 of this embodiment may be selected from plastic, rubber, metal or other gas-impermeable materials, wherein the plastic material may be polyethylene terephthalate (PET), polypropylene (PP) or polyethylene ( PE).
  • PET polyethylene terephthalate
  • PP polypropylene
  • PE polyethylene
  • FIG. 5 a cross-sectional view of a mask structure according to a third embodiment of the present invention; as shown, the first annular portion 121 and the second annular portion 122 of the barrier member 12 of the above embodiment are both single.
  • the second annular portion 122 of the barrier member 12 of the present embodiment has a two-layer structure, that is, a first barrier sheet 1221 and a second barrier sheet 1222, and the first barrier sheet of the second annular portion 122. 1221 and the second barrier piece 1222 can sandwich the edge of the main filter layer 11, the first barrier piece 1221 is located between the first mask body 10 and the main filter layer 11, and the second barrier piece 1222 is located at the main filter layer 11 and the second mask. Between the bodies 13.
  • the effectiveness of the barrier member 12 of the present embodiment is the same as that of the above embodiment, only in terms of structural differences.
  • the present embodiment further includes a primary filter layer 14 disposed between the skin-friendly layer 133 and the primary filter layer 11.
  • the secondary filter layer 14 of the present embodiment is a dust filter layer for filtering without primary filtration.
  • the layer 11 filters the dust particles to prevent the dust particles from entering the mask structure 1.
  • the secondary filter layer 14 is also replaced with an electrostatic layer, and the electrostatic layer can be Contaminant particles that have not been filtered by the main filtration layer 11 are adsorbed to prevent contaminating particles from entering the mask structure 1.
  • the secondary filter layer 14 can also be disposed in the mask structure 1, that is, the dust filter layer and the electrostatic layer are disposed in the mask structure 1 at the same time, and the effect thereof has been disclosed above, and details are not described herein again.
  • the present invention provides a mask structure, wherein a main filter layer is disposed between the first mask body and the second mask body, because the area of the main filter layer is smaller than the area of the first mask body and the second mask body. Therefore, it is located in the two filter areas of the first mask body and the second mask body, thereby effectively reducing the cost of the mask structure, and the barrier member is disposed between the first mask body and the second mask body, and is located in the first mask body and the first Two joint areas of the body of the two masks. Therefore, the main filter layer is not located on the two joint areas of the first mask body and the second mask body, so the main filter layer is not located on the two joint areas to avoid affecting the first mask body due to the filter material of the main filter layer and its thickness.
  • the joining of the barrier member and the second mask body also prevents the filter material of the main filter layer from leaking from the joint of the first mask body and the second mask body.
  • the barrier member prevents the inner and outer air of the mask structure from passing through the area other than the main filter layer.
  • the inner and outer air of the mask structure are passed and filtered from the main filter layer, thereby effectively preventing the foreign air from contaminating particles, bacteria or viruses.
  • the mask structure is inhaled by the user while also preventing the contaminated particles, bacteria or viruses in the mask structure from propagating outside the mask structure.
  • the mask structure of the present invention can use a high density primary filter layer or a heavy filter primary filter layer to effectively enhance the service life of the mask structure of the present invention.

Abstract

一种口罩结构,口罩结构具有一第一口罩本体(10)、一主过滤层(11)、一阻隔件(12)及一第二口罩本体(13),主过滤层(11)设置于第一口罩本体(10),主过滤层(11)的面积小于第一口罩本体(10)的面积。阻隔件(12)设置于第一口罩本体(10),并与主过滤层(11)的周缘相邻。第二口罩本体(13)覆盖于主过滤层(11)及阻隔件(12),并与阻隔件(12)及第一口罩本体(10)接合,如此使口罩结构的接合处可完全密合,主过滤层(11)的滤材(例如:杀菌材料或吸附材料)不会从接合处漏出。再者,阻隔件(12)可导引口罩结构的内外部空气仅从主过滤层通过,以防止口罩结构的内外部的污染微粒、细菌或病毒被使用者吸入或传播至外部空气中。

Description

口罩结构 技术领域
本发明是有关于一种口罩结构,尤指一种过滤层的面积小于口罩本体的面积的口罩结构。
背景技术
一般口罩的功能在于过滤、隔离周遭环境中的灰尘、细菌、病毒等有害物质,以保护口罩使用者,减少或避免环境中有害物质经由口罩使用者的口、鼻而侵袭消化系统或呼吸系统,例如:在医院服务的医护人员及各级工作人员,使用口罩可以保护自己。同时,佩戴口罩也可以防止或避免口罩使用者本身的唾液、呼出的废气污染环境,例如:进入医院加护病房探视病患、餐饮业工作者佩戴口罩,可以防止工作者口、鼻的唾液、飞沫污染食物,提高饮食的清洁与卫生,避免传染病的传播。吾人皆知,日前的SARS传染疫情,禽流感的防治,口罩所达成的具体功效,更不在话下。
对一般大众而言,在面对流感时,要防止传染的最直接方式为不出入易传染病毒的场所、常洗手以及佩载口罩。经过几次全球爆发严重急性呼吸道症候群大流行后,口罩的使用及需求性大幅提高,因而口罩也一再被改良更新。
经查,目前口罩的种类大都分为抗菌口罩、活性碳口罩及高效过滤口罩(如:N95口罩)。于此针对活性碳口罩进行讨论,活性碳口罩通常包含二保护层及设置于二保护层间的一活性碳过滤层,然后接合二保护层与活性碳过滤层,但二保护层之间夹有活性碳过滤层的多个活性碳颗粒,该些个活性碳颗粒常使二保护层无法完全接合,导致该些个活性碳颗粒会从二保护层之间漏出,使用者容易沾染该些个活性碳颗粒而产生脏污,甚至污染制程环境及设备,无法使用于需要高洁净度的环境(如:无尘室)。或者二保护层间设有一非活性碳过滤层,但非活性碳过滤层的厚度太厚,也会导致二保护层无法完全接合。为了减少上述问题产生,必须减少该些活性碳颗粒的密度或过滤层的厚度,进而减少口罩的使用寿命。
本发明针对上述公知技术的缺点进行改良,而提供一种口罩结构,其主要缩小主过滤层的面积,而使主过滤层不会位于口罩结构的接合处,以避免有上述问题产生,进而降低口罩结构的制造成本,也能提升口罩结构的生产效率及产量。然于口罩结构的接合 处更设有一阻隔件,以使口罩结构的内外空气均只从主过滤层通过,也表示口罩结构的内外空气均经主过滤层过滤,并不会有未经过滤的空气进入口罩结构内,也避免外部的污染微粒、细菌或病毒可进入至口罩结构,另可避免口罩结构内部所产生的细菌或病毒传播至其外部。
发明内容
本发明的目的,在于提供一种口罩结构,其具有一主过滤层,主过滤层的面积小于口罩结构的一口罩本体的面积,以避免口罩本体的周缘沾有主过滤层的滤材而无法密合,也可避免主过滤层的滤材从口罩结构漏出。
本发明的目的,在于提供一种口罩结构,其具有阻隔件,阻隔件连接于口罩本体的周缘,以导引口罩结构的内外部气体仅从主过滤层通过,以防止含有污染微粒、细菌或病毒的位于口罩结构内外部的空气未经主过滤层过滤而传入口罩结构的内部及外部。
本发明的目的,在于提供一种口罩结构,其具有阻隔件,可增加主过滤层的滤材的密度,以增加口罩结构的使用寿命;其也可应用于为厚重材质的主过滤层。
本发明为一种口罩结构,其包含:一第一口罩本体;一主过滤层,其设置于该第一口罩本体,该主过滤层的面积小于该第一口罩本体的面积;一阻隔件,其设置于该第一口罩本体,并与该主过滤层的边缘相邻;以及一第二口罩本体,其与该阻隔件及该第一口罩本体接合。
附图说明
图1:其为本发明的第一实施例的口罩结构的示意图;
图2:其为本发明的第一实施例的口罩结构的组装图;
图3:其为本发明的第一实施例的口罩结构的使用状态图;
图4:其为本发明的第二实施例的口罩结构的使用状态图;以及
图5:其为本发明的第三实施例的口罩结构的使用状态图。
主要组件符号说明
1   口罩结构
10  第一口罩本体
101 过滤区
102   接合区
11    主过滤层
12    阻隔件
121   第一环状部
122   第二环状部
1221  第一阻隔片
1222  第二阻隔片
13    第二口罩本体
131   过滤区
132   接合区
133   亲肤层
14    次过滤层
具体实施方式
为了使本发明的结构特征及所达成的功效有更进一步的了解与认识,特用较佳的实施例及配合详细的说明,说明如下:
请参阅图1及图2,其为本发明的第一实施例的口罩结构的示意图及组装图;如图所示,本实施例提供一种口罩结构1,其包含一第一口罩本体10、一主过滤层11、一阻隔件12与一第二口罩本体13,其中第一口罩本体10、主过滤层11及第二口罩本体13均为透气材质,而阻隔件12为非透气材质。主过滤层11设置于第一口罩本体10,其面积小于第一口罩本体10的面积。主过滤层11可包含杀菌材料或吸附材料,或者厚度大于1mm的厚重材质,本实施例的主过滤层11包含多个活性碳颗粒的吸附材料。阻隔件12设置于第一口罩本体10,其为一环状体,阻隔件12的内周缘与主过滤层11的边缘相叠合。第二口罩本体13覆盖于主过滤层11及阻隔件12,然接合第二口罩本体13、阻隔件12及第一口罩本体10,以形成口罩结构1,例如利用热压或超音波熔接,但并非限制仅能利用热压或超音波。
换言之,可将本实施例的口罩结构1的第一口罩本体10及第二口罩本体13分别分为一过滤区101、131及环绕过滤区101、131的一接合区102、132,第一口罩本体10的过滤区101对应第二口罩本体13的过滤区131,第一口罩本体10的接合区102亦与第二口罩本体13的接合区132相对应。主过滤层11位于第一口罩本体10的过滤区101 及第二口罩本体13的过滤区131内,如此主过滤层11的面积小于第一口罩本体10及第二口罩本体13的面积。
如图3所示,然阻隔件12包含一第一环状部121及一第二环状部122,第二环状部122设置于第一环状部121的内侧,阻隔件12的外周缘位于第一环状部121,阻隔件12的内周缘位于第二环状部122。第一环状部121位于第一口罩本体10的接合区102及第二口罩本体13的接合区132内,第二环状部122位于二过滤区101、131内,如此阻隔件12的内周缘与主过滤层11的边缘相叠合。于本实施例中,阻隔件12的第二环状部122位于第一口罩本体10与主过滤层11之间,当然阻隔件12的第二环状部122也可位于第二口罩本体13与主过滤层11之间,如图4所示。
然阻隔件12的第一环状部121连接第一口罩本体10的接合区102及第二口罩本体13的接合区132,而阻隔件12的第二环状部122及主过滤层11未位于第一口罩本体10、阻隔件12及第二口罩本体13的接合处。
由上述可知,本实施例的口罩结构1的主过滤层11的面积小于第一口罩本体10及第二口罩本体13的面积,主过滤层11完全位于第一口罩本体10与第二口罩本体13内,并不会位于第一口罩本体10、阻隔件12与第二口罩本体13的接合处,所以第一口罩本体10、阻隔件12与第二口罩本体13间的接合处不会因沾有主过滤层11的多个活性碳颗粒而无法密合。若主过滤层为含有杀菌材料或厚度大于1mm的厚重材质时,也适用于本实施例的口罩结构,即表示因主过滤层11未位于第一口罩本体10、阻隔件12与第二口罩本体13间的接合处,接合处不会因沾有主过滤层11的滤材或因主过滤层11的厚度过厚而无法密合。
因第一口罩本体10、阻隔件12与第二口罩本体13间的接合处可密合,于口罩结构1使用时,主过滤层11的该些个活性碳颗粒或其它滤材也不会从第一口罩本体10与第二口罩本体13的接合处漏出而弄脏使用者及使用者所在的环境;或者于口罩结构1制造时污染制造设备及环境,以有效提高生产效率及生产量。本实施例的口罩结构1也因主过滤层11的面积小于第一口罩本体10及第二口罩本体13的面积,也使口罩结构1的制造成本降低。同时,本实施例的口罩结构1的主过滤层11的杀菌材料或吸附材料的密度可增加,有效增加口罩结构的使用寿命。
请一并参阅图3,其为本发明的第一实施例的口罩结构的使用状态图;如图所示,使用者配戴本实施例的口罩结构1,当使用者吸气时,口罩结构1的外部空气会进入口罩结构1内,因口罩结构1具有非透气材质的阻隔件12,外部空气无法穿透阻隔件12, 其沿着阻隔件12进入第一口罩本体10的过滤区101,即阻隔件12导引外部空气仅从第一口罩本体10的过滤区101进入,并通过主过滤层11,再由第二口罩本体13的过滤区131进入口罩结构1的内部,尤其阻隔件12的内周缘与主过滤层11的边缘相叠合,如此外部空气不会从阻隔件12与主过滤层11间的间隙通过,即表示外部空气并不会经过主过滤层11以外的区域,使外部空气都可被主过滤层11过滤。当然使用者于口罩结构1内呼出的空气也仅依序从第二口罩本体13的过滤区131、主过滤层11及第一口罩本体10的过滤区101排出,于此不再赘述。
本实施例的口罩结构1为立体口罩结构1,所以本实施例的第一口罩本体10、主过滤层11、阻隔件12及第二口罩本体13本为平面的。当第一口罩本体10、主过滤层11、阻隔件12及第二口罩本体13组装完成时,再放置第一口罩本体10、主过滤层11、阻隔件12及第二口罩本体13于一立体模具上进行压制,以形成立体口罩结构1。当然第一口罩本体10、主过滤层11、阻隔件12及第二口罩本体13于组装前可直接为立体的,如此第一口罩本体10、主过滤层11、阻隔件12及第二口罩本体13直接组装即可形成立体口罩结构1。然口罩结构1也可为平面口罩,于此不再赘述。
再者,本实施例的第一口罩本体10为一保护层,以避免主过滤层11受到污染。本实施例的第二口罩本体13为一亲肤层,以避免使用者配戴口罩结构1时产生皮肤过敏的问题,同时也提升配戴口罩结构1时的舒适度。本实施例的阻隔件12的材质可选自塑料、橡胶、金属或其它不透气材质,其中塑料材质又可为聚对苯二甲酸乙二酯(PET)、聚丙烯(PP)或聚乙烯(PE)。上述第一口罩本体10及第二口罩本体13的结构及阻隔件12的材质仅为本发明的一实施例,应不以此为限。
请参阅图5,其为本发明的第三实施例的口罩结构的剖面图;如图所示,上述实施例的阻隔件12的第一环状部121及第二环状部122均为单层结构,本实施例的阻隔件12的第二环状部122为双层结构,即具有一第一阻隔片1221及一第二阻隔片1222,如此第二环状部122的第一阻隔片1221及第二阻隔片1222可夹住主过滤层11的边缘,第一阻隔片1221位于第一口罩本体10与主过滤层11之间,第二阻隔片1222位于主过滤层11与第二口罩本体13之间。本实施例的阻隔件12的功效与上述实施例相同,仅在于结构上的不同。
此外,本实施例更包含一次过滤层14,次过滤层14设置于亲肤层133与主过滤层11之间,本实施例的次过滤层14为一粉尘过滤层,以过滤未经主过滤层11过滤的粉尘微粒,避免粉尘微粒进入口罩结构1内。上述次过滤层14也会更换为静电层,静电层可 吸附未经主过滤层11过滤的污染微粒,以避免污染微粒进入口罩结构1内。当然也可于口罩结构1内设置二次过滤层14,即同时设置粉尘过滤层及静电层于口罩结构1内,其功效已于上述揭示,于此不再赘述。
综上所述,本发明提供一种口罩结构,其主过滤层设置于第一口罩本体及第二口罩本体之间,因主过滤层的面积小于第一口罩本体及第二口罩本体的面积,所以其位于第一口罩本体及第二口罩本体的二过滤区内,有效降低口罩结构的成本,然阻隔件设置于第一口罩本体及第二口罩本体之间,并位于第一口罩本体及第二口罩本体的二接合区。因此主过滤层未位于第一口罩本体及第二口罩本体的二接合区上,所以主过滤层不会位于二接合区上,以避免因主过滤层的滤材及其厚度影响第一口罩本体、阻隔件及第二口罩本体的接合,也可避免主过滤层的滤材从第一口罩本体与第二口罩本体的接合处漏出。
再者,阻隔件可防止口罩结构的内外空气从主过滤层以外的区域通过,换言之,口罩结构的内外空气均从主过滤层通过及过滤,有效防止外部空气的污染微粒、细菌或病毒进入至口罩结构内而被使用者吸入,同时也防止口罩结构内的含有污染微粒、细菌或病毒传播至口罩结构外。此外,本发明的口罩结构可使用高密度的主过滤层或为厚重材质的主过滤层,有效提升本发明的口罩结构的使用寿命。
上文仅为本发明的较佳实施例而已,并非用来限定本发明实施的范围,凡依本发明权利要求范围所述的形状、构造、特征及精神所为的均等变化与修饰,均应包括于本发明的权利要求范围内。

Claims (14)

  1. 一种口罩结构,其特征在于,其包含:
    一第一口罩本体;
    一主过滤层,其设置于该第一口罩本体,该主过滤层的面积小于该第一口罩本体的面积;
    一阻隔件,其设置于该第一口罩本体,该阻隔件的内周缘与该主过滤层的边缘相叠合;以及
    一第二口罩本体,其与该阻隔件及该第一口罩本体接合。
  2. 如权利要求1所述的口罩结构,其特征在于,其中该第一口罩本体包含一保护层。
  3. 如权利要求1所述的口罩结构,其特征在于,其中该第二口罩本体包含一亲肤层。
  4. 如权利要求3所述的口罩结构,其特征在于,其中该第二口罩本体更包含至少一次过滤层,该至少一次过滤层位于该亲肤层与该主过滤层之间。
  5. 如权利要求4所述的口罩结构,其特征在于,其中该至少一次过滤层包含一粉尘过滤层或一静电层。
  6. 如权利要求4所述的口罩结构,其特征在于,其中该至少一次过滤层包含一粉尘过滤层及一静电层。
  7. 如权利要求1所述的口罩结构,其特征在于,其中该阻隔件的材质选自橡胶、塑料、金属或其它不透气的材质。
  8. 如权利要求1所述的口罩结构,其特征在于,其中该主过滤层包含杀菌材料或吸附材料。
  9. 如权利要求8所述的口罩结构,其特征在于,其中该吸附材料为多个活性碳颗粒。
  10. 如权利要求1所述的口罩结构,其特征在于,其中该第一口罩本体及该第二口罩本体分别具有一过滤区及一接合区,该第一口罩本体的该过滤区对应该第二口罩本体的该过滤区,该第一口罩本体的该接合区对应该第二口罩本体的该接合区,该主过滤层位于两所述过滤区内,该阻隔件连接该第一口罩本体的该接合区及该第二口罩本体的该接合区。
  11. 如权利要求10所述的口罩结构,其特征在于,其中该阻隔件包含:
    一第一环状部,其位于两所述接合区内;以及
    一第二环状部,其设置于该第一环状部的内侧,并位于两所述过滤区内。
  12. 如权利要求11所述的口罩结构,其特征在于,其中该第二环状部位于该第一口 罩本体与该主过滤层之间。
  13. 如权利要求11所述的口罩结构,其特征在于,其中该第二环状部位于该第二口罩本体与该主过滤层之间。
  14. 如权利要求11所述的口罩结构,其特征在于,其中该第二环状部具有一第一阻隔片及一第二阻隔片,该第一阻隔片位于该第一口罩本体与该主过滤层之间,该第二阻隔片位于该第二口罩本体与该主过滤层之间。
PCT/CN2016/085255 2015-06-10 2016-06-08 口罩结构 WO2016197942A1 (zh)

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