WO2016197748A1 - Through hole reflow soldering device for b surface socket and a surface, and socket mounting method - Google Patents

Through hole reflow soldering device for b surface socket and a surface, and socket mounting method Download PDF

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Publication number
WO2016197748A1
WO2016197748A1 PCT/CN2016/080910 CN2016080910W WO2016197748A1 WO 2016197748 A1 WO2016197748 A1 WO 2016197748A1 CN 2016080910 W CN2016080910 W CN 2016080910W WO 2016197748 A1 WO2016197748 A1 WO 2016197748A1
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WO
WIPO (PCT)
Prior art keywords
socket
loading
reflow soldering
tray
tool
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PCT/CN2016/080910
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French (fr)
Chinese (zh)
Inventor
胡东东
钱宏量
王峰
杨卫卫
徐伟明
梁志刚
Original Assignee
中兴通讯股份有限公司
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Application filed by 中兴通讯股份有限公司 filed Critical 中兴通讯股份有限公司
Publication of WO2016197748A1 publication Critical patent/WO2016197748A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3447Lead-in-hole components
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007Types of components
    • H05K2201/10189Non-printed connector
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/04Soldering or other types of metallurgic bonding

Definitions

  • the present application relates to, but is not limited to, the technical field of socket welding in PCBA (Printed Circuit Board+Assembly).
  • the socket on the B side of the RF power amplifier board is usually subjected to selective soldering or manual soldering after the reflow soldering of the entire board.
  • the process is cumbersome and the efficiency is low; the selection of the welding process requires that the reflowed veneer is transferred to the selected welding line for welding, which is cumbersome and cumbersome and inefficient.
  • the welding quality is obviously insufficient compared to the through-hole reflow soldering; the selection of welding usually has more welding defects, which is not conducive to ensuring the quality of the product.
  • the process cost is high; the selection of the solder sometimes requires the production of a mask, and the process cost is high.
  • This document provides a device for inserting a socket on the B side of the PCB and performing a through-hole reflow soldering on the A side of the PCB.
  • the utility model relates to a device for reflow soldering of a face A through hole of a B face socket, comprising: a loading tray, a loading tool, a positioning tool and a reflow soldering tray;
  • the socket is arranged to be inserted into the loading tool through a loading tray;
  • the loading tool is inserted into the positioning tool
  • the positioning tool is snapped onto the reflow soldering tray.
  • the loading tray has a plurality of slots arranged side by side for the insertion of the socket pins of the socket.
  • the loading tool comprises: a loading tool body and a cylindrical pin extending from the loading tool body for inserting a circular bowl base of the socket.
  • the positioning tool has a first slot for inserting the loading tool body and a second slot for inserting the cylindrical pin.
  • the first slot is a square slot that conforms to the shape of the loading tool body.
  • the second slot is a cylindrical slot that matches the shape of the cylindrical pin of the loading tool.
  • the reflow soldering tray has a card slot having the same shape as the positioning tool, and the positioning tool is snapped into the card slot.
  • the card slot of the reflow soldering tray and the positioning tool are in a stepped slot, and the positioning tool is engaged with the upper edge of the stepped slot.
  • the lower edge of the stepped slot extends to form a placement space of the printed circuit board PCB.
  • the socket is configured to: after being unplugged from the socket circular bowl base on the loading tray, the socket pin is inserted into the component hole of the PCB to be inserted into the PCB.
  • a socket installation method includes:
  • step S1 the socket is inserted into the slot of the loading tray, and the socket pin is facing downward;
  • Step S2 inserting the loading tool into the circular bowl base of the socket in the loading tray, so that the socket is fixed on the loading tool;
  • Step S3 the positioning tool is stuck in the reflow soldering tray
  • Step S4 inserting the loading tool with the socket fixed into the positioning tool in the reflow soldering tray;
  • Step S5 placing the copper base and the PCB into the reflow soldering tray
  • Step S6 after placing the positioning pin and the gland, the loading tool is pulled out from the bottom of the reflow soldering tray, and the B-side socket is smoothly inserted into the component hole on the PCB;
  • step S7 the PCB and the copper base are passed through the furnace, and the socket is inserted in the B side.
  • the socket mounting device inserts the socket into position once by the plug-in combination between each tooling, and the tooling is simple and easy to operate; the socket is inserted into one side of the PCB and once on the other side of the PCB.
  • Through-hole reflow soldering improves the welding quality, saves man-hours, greatly improves production efficiency, and reduces production costs.
  • the tooling design is flexible, and the tooling design can be adjusted according to different types of power amplifier boards, which is versatile.
  • FIG. 1 is a schematic view showing the assembly of a tool and a socket according to an embodiment of the present invention
  • FIG. 2 is a schematic cross-sectional view of a loading tray according to an embodiment of the present invention.
  • FIG. 3 is a schematic structural view of a loading tray according to an embodiment of the present invention.
  • FIG. 4 is a schematic plan view of a loading tooling according to an embodiment of the present invention.
  • FIG. 5 is a schematic structural view of a loading tooling according to an embodiment of the present invention.
  • FIG. 6 is a schematic cross-sectional view showing a positioning tool according to an embodiment of the present invention.
  • FIG. 7 is a schematic structural view of a positioning tooling according to an embodiment of the present invention.
  • FIG. 8 is a schematic plan view of a reflow soldering tray according to an embodiment of the present invention.
  • FIG. 9 is a schematic structural view of a reflow soldering tray according to an embodiment of the present invention.
  • FIG. 10 is a flowchart of a socket installation method according to an embodiment of the present invention.
  • FIG. 11 is a schematic view showing the assembly of a tooling, a socket and a PCB board according to an embodiment of the present invention.
  • an embodiment of the present invention provides a device for reflow soldering of a B-side socket A surface through hole, comprising: a loading tray 1, a loading tool 2, a positioning tool 3, and a reflow soldering tray 4;
  • the material tray 1 is disposed to be inserted into the loading tool 2 through the socket 5; the loading tool 2 is inserted into the positioning tool 3; and the positioning tool 3 is snapped onto the reflow soldering tray 4.
  • the socket 5 is inserted into the loading tool 2 through the loading tray 1; the loading tool 2 is inserted into the positioning tool 3; and the positioning tool 3 is stuck in the reflow soldering tray. 4, a plurality of sockets 5 can be inserted into the loading tray 1 at a time, the loading tray 1 is inserted into the loading tool 2, and after the loading tray 1 is unplugged, a plurality of sockets 5 can be inserted.
  • the tooling is simple and easy to operate; 5 Inserting on the B side, performing a through-hole reflow soldering on the A side, improving the welding quality, saving man-hours, greatly improving the production efficiency and reducing the production cost; the tooling design is flexible, and the tooling design can be according to different types of power amplifier boards. Make adjustments for versatility.
  • the loading tray 1 has a plurality of slots 11 arranged side by side for the insertion of the socket pins 51 of the socket 5.
  • FIG. 2 is a schematic cross-sectional view of the loading tray 1 and FIG. 3 is a schematic structural view of the loading tray 1.
  • the shape and size of the slot 11 are in one-to-one correspondence with the contour of the socket pin 51.
  • the size of the slot 11 is set to a certain tolerance, and the effect of setting the tolerance is that the socket pin 51 can be smoothly inserted and removed in the slot 11 to improve the efficiency of the plug socket 5.
  • the distance, position and number between the slots 11 in the loading tray 1 correspond one-to-one with the distance, position and number between the plurality of component holes 61 on the PCB 6, and the shape and number thereof can be appropriately adjusted as needed.
  • a quick and precise feeding can be realized, and the sockets 5 can be placed one by one in the loading tray 1 for subsequent use.
  • FIG. 4 is a schematic plan view of the loading tooling 2
  • FIG. 5 is a schematic structural view of the loading tooling 2.
  • the loading tooling 2 includes: a loading tooling body 21, and the loading tooling body 21 is preferably a frame-shaped design for facilitating the grip when loading; the loading tool 2 further includes: a cylindrical pin 22 extending from the loading bowl body 21 for inserting the circular bowl base 52 of the socket 5, The number and position of the cylindrical pins 22 correspond to the positions of the component holes 61 on the PCB 6; when loading, the tooling is held
  • the body 21 has a cylindrical pin 22 corresponding to the circular bowl base 52 of the socket 5 on the loading tray 1 in one-to-one correspondence, and is pressed downward with appropriate force to insert the cylindrical pin 22 into the circular bowl of the socket 5.
  • the base 52 realizes the fixing of the socket 5 on the loading tool 2.
  • FIG. 6 is a schematic cross-sectional view of the positioning tooling 3
  • FIG. 7 is a schematic structural view of the positioning tooling 3.
  • the positioning tooling 3 has a first slot 31 for inserting the loading tooling body 21, first The slot width of the slot 31 matches the loading tool body 21 and is square in shape.
  • a second slot 32 for the insertion of the cylindrical pin 22 is formed on the first slot 31.
  • the second slot 32 is a cylindrical slot matching the shape and number of the cylindrical pins 22 of the loading tool 2.
  • the diameter of the circular bowl base 52 of the socket 5 is larger than the square slot width of the positioning tool 3, so that the socket 5 can be placed on the cylindrical slot on the positioning tool 3, as shown in FIG.
  • the socket 5 just falls on the cylindrical slot of the positioning tool 3.
  • the positioning tool 3 is placed in the reflow soldering tray 4, and both ends of the positioning tool 3 are dropped on the card slot 41 of the reflow soldering tray 4.
  • FIG. 8 is a schematic plan view of the reflow soldering tray 4
  • FIG. 9 is a schematic structural view of the reflow soldering tray 4, which is a hollow structure having an inwardly recessed portion corresponding to the shape of the PCB 6, the recess
  • the portion of the PCB 6 is formed by the lower edge of the stepped slot; the card slot 41 of the reflow soldering tray 4 and the positioning tool 3 are in a stepped slot.
  • the positioning tool 3 is engaged with the upper edge of the stepped slot; during the fixed assembly, both ends of the positioning tool 3 are placed on the card slot 41 of the reflow soldering tray 4, and then the loading tool for fixing the socket 5 is fixed.
  • the socket mounting method of this embodiment is installed as follows:
  • step S1 the socket 5 is inserted into the slot 11 of the loading tray 1, and the socket pin 51 faces downward;
  • Step S2 the loading tooling 2 is inserted into the circular bowl base 52 of the socket 5 in the loading tray 1, so that the socket 5 is fixed on the loading tool 2;
  • Step S3 the positioning tool 3 is stuck into the reflow soldering tray 4;
  • Step S4 the loading tool 2 to which the socket 5 is fixed is inserted into the positioning tooling 3 in the reflow soldering tray 4;
  • Step S5 placing the copper base and the PCB 6 into the reflow soldering tray 4;
  • Step S6 after placing the positioning pin and the gland, the loading tool 2 is pulled out from the bottom of the reflow soldering tray 4, and the B-side socket 5 is smoothly inserted into the component hole 61 on the PCB 6.
  • step S7 the PCB 6 and the copper-based furnace are placed in the socket on the B side, and a through-hole reflow soldering is performed on the A side.
  • the number of the slots 11 of the loading tray 1 is not limited, and the position of the slot 11 is in one-to-one correspondence with the component holes 61 on the PCB 6, so that bulk feeding can be realized (that is, the socket 5 is inserted into the component hole in batches). 61)), and can be used as different types of socket 5 loading to improve the efficiency and accuracy of loading.
  • the frame design of the loading tool body 21 of the loading tooling 2 facilitates the hand grip during loading, and the cylindrical pin 22 corresponds to the circular bowl base 52 of the socket 5, which can realize accurate feeding and save man-hours.
  • the whole method is simple and convenient to operate, the tooling design is user-friendly, and each tooling is closely connected.
  • all the sockets 5 can be soldered on the PCB6, which saves resources while ensuring product quality.
  • the device for reflow soldering of the A-side via hole of the B-face socket is realized by the loading tray, the loading tooling, the positioning tooling and the reflow soldering tray, and the plurality of sockets of the B-face of the RF power amplifier board can be connected once and with the A side.
  • the device is reflowed together, which greatly improves the welding quality and production efficiency, and reduces the production cost;
  • the tooling is simple and easy to operate;
  • the tooling design is flexible, and the tooling design can be adjusted according to different types of power amplifier boards, and has versatility.

Abstract

Provided are a through hole reflow soldering device for a B surface socket and an A surface, and a socket mounting method. The device comprises: a feeding tray (1), a feeding tool (2), a positioning tool (3) and a reflow soldering tray (4). A socket (5) docks with the feeding tool (2) via the feeding tray (1), the feeding tool (2) docks with the positioning tool (3), and the positioning tool (3) snaps onto the reflow soldering tray (4).

Description

一种B面插座A面通孔回流焊接的装置和插座安装方法Device and socket mounting method for A-face through-hole reflow soldering of B-face socket 技术领域Technical field
本申请涉及但不限于电子装联PCBA(Printed Circuit Board+Assembly)中插座焊接的技术领域。The present application relates to, but is not limited to, the technical field of socket welding in PCBA (Printed Circuit Board+Assembly).
背景技术Background technique
目前,射频功放板上B面的插座通常在整个单板完成回流焊接之后,再到装焊工序进行选择焊接或者手工焊接。采用选择焊接或手工焊接等传统工艺存在以下几个明显缺点:At present, the socket on the B side of the RF power amplifier board is usually subjected to selective soldering or manual soldering after the reflow soldering of the entire board. There are several obvious disadvantages to the traditional process of selective welding or manual welding:
工艺繁琐,效率低;采用选择焊接工艺需要把回流焊接后的单板周转到选择焊接线进行焊接,工序多且繁琐,效率低下。The process is cumbersome and the efficiency is low; the selection of the welding process requires that the reflowed veneer is transferred to the selected welding line for welding, which is cumbersome and cumbersome and inefficient.
其焊接质量相对于通孔回流焊接存在明显不足;选择焊接通常存在较多的焊接缺陷,不利于保证产品的质量。The welding quality is obviously insufficient compared to the through-hole reflow soldering; the selection of welding usually has more welding defects, which is not conducive to ensuring the quality of the product.
工艺成本高;选择焊接有时需要制作掩模板,工艺成本较高。The process cost is high; the selection of the solder sometimes requires the production of a mask, and the process cost is high.
发明内容Summary of the invention
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is an overview of the topics detailed in this document. This Summary is not intended to limit the scope of the claims.
随着对通信设备产品性能和可靠性要求的提高,现代电子装联技术也发生了变革,回流焊接技术将逐渐取代波峰焊技术成为今后发展的主流方向。回流焊接技术与波峰焊相比拥有更好的焊接质量、更高的生产效率、更低的生产成本。With the improvement of the performance and reliability requirements of communication equipment products, modern electronic assembly technology has also undergone changes, and reflow soldering technology will gradually replace wave soldering technology as the mainstream direction for future development. Reflow soldering technology has better solder quality, higher production efficiency, and lower production cost than wave soldering.
本文提供一种装置,在PCB的B面插装插座,在PCB的A面实现一次通孔回流焊接。This document provides a device for inserting a socket on the B side of the PCB and performing a through-hole reflow soldering on the A side of the PCB.
一种B面插座A面通孔回流焊接的装置,包括:上料托盘、上料工装、定位工装和回流焊接托盘;The utility model relates to a device for reflow soldering of a face A through hole of a B face socket, comprising: a loading tray, a loading tool, a positioning tool and a reflow soldering tray;
所述插座设置为通过上料托盘与所述上料工装插接; The socket is arranged to be inserted into the loading tool through a loading tray;
所述上料工装与定位工装插接;The loading tool is inserted into the positioning tool;
所述定位工装卡接在所述回流焊接托盘上。The positioning tool is snapped onto the reflow soldering tray.
可选地,所述上料托盘具有多个并排排列的供所述插座的插座引脚插入的开槽。Optionally, the loading tray has a plurality of slots arranged side by side for the insertion of the socket pins of the socket.
可选地,所述上料工装包括:上料工装本体以及伸出于所述上料工装本体的供所述插座的圆形碗口底座插入的圆柱形插针。Optionally, the loading tool comprises: a loading tool body and a cylindrical pin extending from the loading tool body for inserting a circular bowl base of the socket.
可选地,所述定位工装具有供所述上料工装本体插入的第一开槽以及用于供所述圆柱形插针插入的第二开槽。Optionally, the positioning tool has a first slot for inserting the loading tool body and a second slot for inserting the cylindrical pin.
可选地,所述第一开槽为与所述上料工装本体形状一致的方形开槽。Optionally, the first slot is a square slot that conforms to the shape of the loading tool body.
可选地,所述第二开槽为与所述上料工装的圆柱形插针形状相匹配的圆柱形开槽。Optionally, the second slot is a cylindrical slot that matches the shape of the cylindrical pin of the loading tool.
可选地,所述回流焊接托盘具有与所述定位工装形状相同的卡槽,所述定位工装卡接在所述卡槽中。Optionally, the reflow soldering tray has a card slot having the same shape as the positioning tool, and the positioning tool is snapped into the card slot.
可选地,所述回流焊接托盘的卡槽与所述定位工装的卡接处为一阶梯形开槽,所述定位工装与阶梯形开槽的上沿卡接。Optionally, the card slot of the reflow soldering tray and the positioning tool are in a stepped slot, and the positioning tool is engaged with the upper edge of the stepped slot.
可选地,所述阶梯形开槽的下沿延伸形成一印刷电路板PCB的放置空间。Optionally, the lower edge of the stepped slot extends to form a placement space of the printed circuit board PCB.
可选地,所述插座设置为:从所述上料托盘上的插座圆形碗口底座上拔下来之后,插座引脚插入所述PCB的元件孔中,与所述PCB插接。Optionally, the socket is configured to: after being unplugged from the socket circular bowl base on the loading tray, the socket pin is inserted into the component hole of the PCB to be inserted into the PCB.
一种插座安装方法,包括:A socket installation method includes:
步骤S1,把插座插装到上料托盘的开槽中,插座引脚朝下;In step S1, the socket is inserted into the slot of the loading tray, and the socket pin is facing downward;
步骤S2,把上料工装插接到上料托盘中的插座的圆形碗口底座上,从而使得插座固定在上料工装上;Step S2, inserting the loading tool into the circular bowl base of the socket in the loading tray, so that the socket is fixed on the loading tool;
步骤S3,把定位工装卡接到回流焊接托盘中;Step S3, the positioning tool is stuck in the reflow soldering tray;
步骤S4,把固定有插座的上料工装插接到回流焊接托盘中的定位工装内;Step S4, inserting the loading tool with the socket fixed into the positioning tool in the reflow soldering tray;
步骤S5,再把铜基与PCB放进回流焊接托盘中;Step S5, placing the copper base and the PCB into the reflow soldering tray;
步骤S6,放上定位销和压盖后,从回流焊接托盘下面向下拔出上料工装,B面插座顺利插入PCB上的元件孔中;Step S6, after placing the positioning pin and the gland, the loading tool is pulled out from the bottom of the reflow soldering tray, and the B-side socket is smoothly inserted into the component hole on the PCB;
步骤S7,PCB与铜基过炉,在B面插装插座。In step S7, the PCB and the copper base are passed through the furnace, and the socket is inserted in the B side.
本发明的上述技术方案实施例的有益效果如下: The beneficial effects of the above embodiments of the present invention are as follows:
上述方案实施例中,插座的安装装置,通过每个工装之间的插接组合,对插座一次插装到位,工装简单,易于操作;在PCB的一面插装插座,在PCB的另一面进行一次通孔回流焊接,提升了焊接质量,节省工时,极大提升了生产效率,降低了生产成本;工装设计灵活,可以根据不同型号功放板对工装设计进行调整,具有通用性。In the above embodiment, the socket mounting device inserts the socket into position once by the plug-in combination between each tooling, and the tooling is simple and easy to operate; the socket is inserted into one side of the PCB and once on the other side of the PCB. Through-hole reflow soldering improves the welding quality, saves man-hours, greatly improves production efficiency, and reduces production costs. The tooling design is flexible, and the tooling design can be adjusted according to different types of power amplifier boards, which is versatile.
在阅读并理解了附图和详细描述后,可以明白其他方面。Other aspects will be apparent upon reading and understanding the drawings and detailed description.
附图说明DRAWINGS
图1为本发明实施例工装和插座组装示意图;1 is a schematic view showing the assembly of a tool and a socket according to an embodiment of the present invention;
图2为本发明实施例上料托盘截面示意图;2 is a schematic cross-sectional view of a loading tray according to an embodiment of the present invention;
图3为本发明实施例上料托盘结构示意图;3 is a schematic structural view of a loading tray according to an embodiment of the present invention;
图4为本发明实施例上料工装平面示意图;4 is a schematic plan view of a loading tooling according to an embodiment of the present invention;
图5为本发明实施例上料工装结构示意图;FIG. 5 is a schematic structural view of a loading tooling according to an embodiment of the present invention; FIG.
图6为本发明实施例定位工装截面示意图;6 is a schematic cross-sectional view showing a positioning tool according to an embodiment of the present invention;
图7为本发明实施例定位工装结构示意图;7 is a schematic structural view of a positioning tooling according to an embodiment of the present invention;
图8为本发明实施例回流焊接托盘平面示意图;8 is a schematic plan view of a reflow soldering tray according to an embodiment of the present invention;
图9为本发明实施例回流焊接托盘结构示意图;9 is a schematic structural view of a reflow soldering tray according to an embodiment of the present invention;
图10为本发明实施例插座安装方法流程图;10 is a flowchart of a socket installation method according to an embodiment of the present invention;
图11为本发明实施例工装、插座及PCB板组装总示意图。FIG. 11 is a schematic view showing the assembly of a tooling, a socket and a PCB board according to an embodiment of the present invention.
附图标记说明:Description of the reference signs:
1-上料托盘;2-上料工装;3-定位工装;4-回流焊接托盘;5-插座;6-PCB;11-开槽;21-上料工装本体;22-圆柱形插针;31-第一开槽;32-第二开槽;41-卡槽;51-插座引脚;52-圆形碗口底座;61-元件孔。1-feeding tray; 2-feeding tooling; 3-position tooling; 4-reflow soldering tray; 5-socket; 6-PCB; 11-grooving; 21-loading tool body; 22-cylindrical pin; 31-first slot; 32-second slot; 41-card slot; 51-socket pin; 52-round bowl base; 61-component hole.
具体实施方式detailed description
下文中将结合附图对本发明的实施方式进行详细说明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互任意组合。 Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that, in the case of no conflict, the features in the embodiments and the embodiments in the present application may be arbitrarily combined with each other.
假设PCB6的一面为B面,PCB6的另一面为A面。Assume that one side of the PCB 6 is the B side, and the other side of the PCB 6 is the A side.
如图1所示,本发明的实施例提供一种B面插座A面通孔回流焊接的装置,包括:上料托盘1、上料工装2、定位工装3和回流焊接托盘4;所述上料托盘1设置为通过插座5与所述上料工装2插接;所述上料工装2与定位工装3插接;所述定位工装3卡接在所述回流焊接托盘4上。As shown in FIG. 1 , an embodiment of the present invention provides a device for reflow soldering of a B-side socket A surface through hole, comprising: a loading tray 1, a loading tool 2, a positioning tool 3, and a reflow soldering tray 4; The material tray 1 is disposed to be inserted into the loading tool 2 through the socket 5; the loading tool 2 is inserted into the positioning tool 3; and the positioning tool 3 is snapped onto the reflow soldering tray 4.
该实施例中,所述插座5通过上料托盘1与所述上料工装2插接;所述上料工装2与定位工装3插接;所述定位工装3卡接在所述回流焊接托盘4上,可以将多个插座5一次性插接在上料托盘1上,在将上料托盘1插接到上料工装2上,拔下上料托盘1后,可以将多个插座5插接到上料工装2上,最后插接到上料工装2上的多个插座5可以一次性插装到一PCB6上,实现多个插座5一次性插装到位,工装简单,易于操作;插座5在B面插装,在A面进行一次通孔回流焊接,提升了焊接质量,节省工时,极大提高了生产效率并降低了生产成本;工装设计灵活,可以根据不同型号功放板对工装设计进行调整,具有通用性。In this embodiment, the socket 5 is inserted into the loading tool 2 through the loading tray 1; the loading tool 2 is inserted into the positioning tool 3; and the positioning tool 3 is stuck in the reflow soldering tray. 4, a plurality of sockets 5 can be inserted into the loading tray 1 at a time, the loading tray 1 is inserted into the loading tool 2, and after the loading tray 1 is unplugged, a plurality of sockets 5 can be inserted. Receiving the loading tooling 2, and finally inserting the plurality of sockets 5 connected to the loading tooling 2 to the PCB6 at one time, so that the plurality of sockets 5 are inserted into the position at one time, the tooling is simple and easy to operate; 5 Inserting on the B side, performing a through-hole reflow soldering on the A side, improving the welding quality, saving man-hours, greatly improving the production efficiency and reducing the production cost; the tooling design is flexible, and the tooling design can be according to different types of power amplifier boards. Make adjustments for versatility.
如图2和图3所示,可选地,所述上料托盘1具有多个并排排列的供所述插座5的插座引脚51插入的开槽11。As shown in FIGS. 2 and 3, optionally, the loading tray 1 has a plurality of slots 11 arranged side by side for the insertion of the socket pins 51 of the socket 5.
其中,图2所示为上料托盘1的截面示意图、图3所示为上料托盘1的结构示意图,其中,开槽11的形状及大小与插座引脚51的外形轮廓一一对应,开槽11的大小设置一定的公差,设置公差的效果是使插座引脚51可以在开槽11内进行顺利的拔插,提高插拔插座5的效率。2 is a schematic cross-sectional view of the loading tray 1 and FIG. 3 is a schematic structural view of the loading tray 1. The shape and size of the slot 11 are in one-to-one correspondence with the contour of the socket pin 51. The size of the slot 11 is set to a certain tolerance, and the effect of setting the tolerance is that the socket pin 51 can be smoothly inserted and removed in the slot 11 to improve the efficiency of the plug socket 5.
上料托盘1中开槽11间的距离、位置和数量与PCB6上的多个元件孔61之间的距离、位置和数量一一对应,可以根据需要对其形状和数量作适当的调整。当与上料工装2配合使用时,可以实现一次快速精准上料,可以将插座5逐个放入上料托盘1中,供后续使用。The distance, position and number between the slots 11 in the loading tray 1 correspond one-to-one with the distance, position and number between the plurality of component holes 61 on the PCB 6, and the shape and number thereof can be appropriately adjusted as needed. When used in conjunction with the loading tooling 2, a quick and precise feeding can be realized, and the sockets 5 can be placed one by one in the loading tray 1 for subsequent use.
如图4所示为上料工装2的平面示意图,图5所示为上料工装2的结构示意图,可选地,所述上料工装2包括:上料工装本体21,该上料工装本体21优选为框形设计,便于上料时的手握;该上料工装2还包括:伸出于上料工装本体21的供插座5的圆形碗口底座52插入的圆柱形插针22,圆柱形插针22的数目和位置与PCB6上元件孔61的位置相对应;上料时,手握工装 本体21,将圆柱形插针22与上料托盘1上的插座5的圆形碗口底座52一一对应,以适当力度向下按压,将圆柱形插针22插入插座5的圆形碗口底座52,实现插座5在上料工装2上的固定。FIG. 4 is a schematic plan view of the loading tooling 2, and FIG. 5 is a schematic structural view of the loading tooling 2. Optionally, the loading tooling 2 includes: a loading tooling body 21, and the loading tooling body 21 is preferably a frame-shaped design for facilitating the grip when loading; the loading tool 2 further includes: a cylindrical pin 22 extending from the loading bowl body 21 for inserting the circular bowl base 52 of the socket 5, The number and position of the cylindrical pins 22 correspond to the positions of the component holes 61 on the PCB 6; when loading, the tooling is held The body 21 has a cylindrical pin 22 corresponding to the circular bowl base 52 of the socket 5 on the loading tray 1 in one-to-one correspondence, and is pressed downward with appropriate force to insert the cylindrical pin 22 into the circular bowl of the socket 5. The base 52 realizes the fixing of the socket 5 on the loading tool 2.
如图6所示为定位工装3的截面示意图,图7所示为定位工装3结构示意图,可选地,所述定位工装3具有供上料工装本体21插入的第一开槽31,第一开槽31的槽宽与上料工装本体21匹配,形状为方形。在第一开槽31上作供圆柱形插针22插入的第二开槽32,第二开槽32为与上料工装2的圆柱形插针22形状、数量相匹配的圆柱形开槽。所述插座5的圆形碗口底座52的直径大于定位工装3的方形开槽的槽宽,可以保证插座5落于定位工装3上的圆柱形开槽上,具体情况如图1所示,插座5刚好落在定位工装3的圆柱形开槽上。定位工装3放入回流焊接托盘4内,定位工装3两端落在回流焊接托盘4的卡槽41上。FIG. 6 is a schematic cross-sectional view of the positioning tooling 3, and FIG. 7 is a schematic structural view of the positioning tooling 3. Optionally, the positioning tooling 3 has a first slot 31 for inserting the loading tooling body 21, first The slot width of the slot 31 matches the loading tool body 21 and is square in shape. A second slot 32 for the insertion of the cylindrical pin 22 is formed on the first slot 31. The second slot 32 is a cylindrical slot matching the shape and number of the cylindrical pins 22 of the loading tool 2. The diameter of the circular bowl base 52 of the socket 5 is larger than the square slot width of the positioning tool 3, so that the socket 5 can be placed on the cylindrical slot on the positioning tool 3, as shown in FIG. The socket 5 just falls on the cylindrical slot of the positioning tool 3. The positioning tool 3 is placed in the reflow soldering tray 4, and both ends of the positioning tool 3 are dropped on the card slot 41 of the reflow soldering tray 4.
如图8所示为回流焊接托盘4的平面示意图,图9所示为回流焊接托盘4的结构示意图,回流焊接托盘4为中空结构,具有与PCB6形状对应的向内凹陷的部分,所述凹陷的部分是由所述阶梯形开槽的下沿延伸形成的一PCB6的放置空间;所述回流焊接托盘4的卡槽41与所述定位工装3的卡接处为一阶梯形开槽,所述定位工装3与阶梯形开槽的上沿卡接;在进行固定组装时,把定位工装3的两端放置在回流焊接托盘4的卡槽41上,之后把固定有插座5的上料工装2按插座5圆形碗口底座52朝下的方向,放到定位工装3内,然后把PCB6上元件孔61与插座引脚51位置相对应后,放到回流焊接托盘4的凹陷部分中,之后放上定位销和压盖,如图1即为每个工装的组装示意图。FIG. 8 is a schematic plan view of the reflow soldering tray 4, and FIG. 9 is a schematic structural view of the reflow soldering tray 4, which is a hollow structure having an inwardly recessed portion corresponding to the shape of the PCB 6, the recess The portion of the PCB 6 is formed by the lower edge of the stepped slot; the card slot 41 of the reflow soldering tray 4 and the positioning tool 3 are in a stepped slot. The positioning tool 3 is engaged with the upper edge of the stepped slot; during the fixed assembly, both ends of the positioning tool 3 are placed on the card slot 41 of the reflow soldering tray 4, and then the loading tool for fixing the socket 5 is fixed. 2, according to the direction of the circular bowl base 52 of the socket 5, placed in the positioning tool 3, and then the component hole 61 of the PCB 6 is corresponding to the position of the socket pin 51, and then placed in the recessed portion of the reflow soldering tray 4, Then put the positioning pin and the gland, as shown in Figure 1, the assembly diagram of each tooling.
如图10、图11所示,该实施例的插座安装方法按以下步骤进行安装:As shown in FIG. 10 and FIG. 11, the socket mounting method of this embodiment is installed as follows:
步骤S1,把插座5插装到上料托盘1的开槽11中,插座引脚51朝下;In step S1, the socket 5 is inserted into the slot 11 of the loading tray 1, and the socket pin 51 faces downward;
步骤S2,把上料工装2插接到上料托盘1中的插座5的圆形碗口底座52上,从而使得插座5固定在上料工装2上;Step S2, the loading tooling 2 is inserted into the circular bowl base 52 of the socket 5 in the loading tray 1, so that the socket 5 is fixed on the loading tool 2;
步骤S3,把定位工装3卡接到回流焊接托盘4中;Step S3, the positioning tool 3 is stuck into the reflow soldering tray 4;
步骤S4,把固定有插座5的上料工装2插接到回流焊接托盘4中的定位工装3内;Step S4, the loading tool 2 to which the socket 5 is fixed is inserted into the positioning tooling 3 in the reflow soldering tray 4;
步骤S5,再把铜基与PCB6放进回流焊接托盘4中; Step S5, placing the copper base and the PCB 6 into the reflow soldering tray 4;
步骤S6,放上定位销和压盖后,从回流焊接托盘4下面向下拔出上料工装2,B面插座5顺利插入PCB6上的元件孔61中;Step S6, after placing the positioning pin and the gland, the loading tool 2 is pulled out from the bottom of the reflow soldering tray 4, and the B-side socket 5 is smoothly inserted into the component hole 61 on the PCB 6.
步骤S7,PCB6与铜基过炉,在B面插装插座,在A面进行一次通孔回流焊接。In step S7, the PCB 6 and the copper-based furnace are placed in the socket on the B side, and a through-hole reflow soldering is performed on the A side.
本发明的实施例中,所述上料托盘1的开槽11数量不限,开槽11位置和PCB6上的元件孔61一一对应,可以实现批量上料(即批量将插座5插入元件孔61中),并可以用作不同型号的插座5上料,提高上料效率和准确度。In the embodiment of the present invention, the number of the slots 11 of the loading tray 1 is not limited, and the position of the slot 11 is in one-to-one correspondence with the component holes 61 on the PCB 6, so that bulk feeding can be realized (that is, the socket 5 is inserted into the component hole in batches). 61)), and can be used as different types of socket 5 loading to improve the efficiency and accuracy of loading.
上料工装2的上料工装本体21的框形设计,方便上料时的手握,圆柱形插针22与插座5的圆形碗口底座52对应,可实现精准上料,节省工时。The frame design of the loading tool body 21 of the loading tooling 2 facilitates the hand grip during loading, and the cylindrical pin 22 corresponds to the circular bowl base 52 of the socket 5, which can realize accurate feeding and save man-hours.
整个方法操作简单方便,工装设计人性化,每个工装之间联系密切,通过一次通孔回流焊接工艺,即可实现全部插座5在PCB6上的焊接,在保证产品质量的同时,节约了资源。The whole method is simple and convenient to operate, the tooling design is user-friendly, and each tooling is closely connected. Through one through-hole reflow soldering process, all the sockets 5 can be soldered on the PCB6, which saves resources while ensuring product quality.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is a preferred embodiment of the present invention, and it should be noted that those skilled in the art can also make several improvements and retouchings without departing from the principles of the present invention. It should be considered as the scope of protection of the present invention.
工业实用性Industrial applicability
本发明实施例通过上料托盘、上料工装、定位工装和回流焊接托盘实现了B面插座A面通孔回流焊接的装置,可以实现射频功放板B面多个插座一次插接并随A面器件一起回流焊接,极大提升了焊接质量和生产效率,并降低了生产成本;工装简单,易于操作;工装设计灵活,可以根据不同型号功放板对工装设计进行调整,具有通用性。 In the embodiment of the invention, the device for reflow soldering of the A-side via hole of the B-face socket is realized by the loading tray, the loading tooling, the positioning tooling and the reflow soldering tray, and the plurality of sockets of the B-face of the RF power amplifier board can be connected once and with the A side. The device is reflowed together, which greatly improves the welding quality and production efficiency, and reduces the production cost; the tooling is simple and easy to operate; the tooling design is flexible, and the tooling design can be adjusted according to different types of power amplifier boards, and has versatility.

Claims (11)

  1. 一种B面插座A面通孔回流焊接的装置,包括:上料托盘(1)、上料工装(2)、定位工装(3)和回流焊接托盘(4);The utility model relates to a B-side socket A-face through-hole reflow soldering device, comprising: a loading tray (1), a loading tool (2), a positioning tool (3) and a reflow soldering tray (4);
    所述插座(5)设置为通过上料托盘(1)与所述上料工装(2)插接;The socket (5) is arranged to be inserted into the loading tool (2) through a loading tray (1);
    所述上料工装与定位工装(3)插接;The loading tool is inserted into the positioning tool (3);
    所述定位工装(3)卡接在所述回流焊接托盘(4)上。The positioning tool (3) is snapped onto the reflow soldering tray (4).
  2. 根据权利要求1所述的B面插座A面通孔回流焊接的装置,其中,所述上料托盘(1)具有多个并排排列的供所述插座(5)的插座引脚(51)插入的开槽(11)。The apparatus for reflow soldering of a B-side socket A face via according to claim 1, wherein said loading tray (1) has a plurality of socket pins (51) arranged side by side for said socket (5) Slotted (11).
  3. 根据权利要求2所述的B面插座A面通孔回流焊接的装置,其中,所述上料工装(2)包括:上料工装本体(21)以及伸出于所述上料工装本体(21)的供所述插座(5)的圆形碗口底座(52)插入的圆柱形插针(22)。The device for reflow soldering of a B-side socket A face through hole according to claim 2, wherein the loading tool (2) comprises: a loading tool body (21) and a lifting tool body (21) a cylindrical pin (22) into which the circular bowl base (52) of the socket (5) is inserted.
  4. 根据权利要求3所述的B面插座A面通孔回流焊接的装置,其中,所述定位工装(3)具有供所述上料工装本体(21)插入的第一开槽(31)以及用于供所述圆柱形插针(22)插入的第二开槽(32)。The apparatus for reflow soldering of a B-side socket A face through hole according to claim 3, wherein said positioning tool (3) has a first slot (31) for inserting said loading tool body (21) and a second slot (32) for insertion of the cylindrical pin (22).
  5. 根据权利要求4所述的B面插座A面通孔回流焊接的装置,其中,所述第一开槽(31)为与所述上料工装本体(21)形状一致的方形开槽。The device of claim 4, wherein the first slot (31) is a square slot that conforms to the shape of the loading tool body (21).
  6. 根据权利要求4所述的B面插座A面通孔回流焊接的装置,其中,所述第二开槽(32)为与所述上料工装(2)的圆柱形插针(22)形状相匹配的圆柱形开槽。The apparatus for reflow soldering of a B-side socket A face through hole according to claim 4, wherein said second slit (32) is in the shape of a cylindrical pin (22) of said loading tool (2) Matching cylindrical slots.
  7. 根据权利要求4所述的B面插座A面通孔回流焊接的装置,其中,所述回流焊接托盘(4)具有与所述定位工装(3)形状相同的卡槽(41),所述定位工装(3)卡接在所述卡槽(41)中。The apparatus for reflow soldering of a B-side socket A face through hole according to claim 4, wherein said reflow soldering tray (4) has a card slot (41) having the same shape as said positioning tool (3), said positioning The tooling (3) is snapped into the card slot (41).
  8. 根据权利要求7所述的B面插座A面通孔回流焊接的装置,其中,所述回流焊接托盘(4)的卡槽(41)与所述定位工装(3)的卡接处为一阶梯形开槽,所述定位工装(3)与阶梯形开槽的上沿卡接。The apparatus for reflow soldering of a B-side socket A face through hole according to claim 7, wherein a position of the card slot (41) of the reflow soldering tray (4) and the positioning tool (3) is a step The slot is formed, and the positioning tool (3) is engaged with the upper edge of the stepped slot.
  9. 根据权利要求8所述的B面插座A面通孔回流焊接的装置,其中,所述阶梯形开槽的下沿延伸形成一印刷电路板PCB(6)的放置空间。 The apparatus of claim 8, wherein the lower edge of the stepped slot extends to form a placement space of a printed circuit board PCB (6).
  10. 根据权利要求1至9中任一项所述的B面插座A面通孔回流焊接的装置,其中,所述插座(5)设置为:从所述上料托盘(1)上的插座(5)圆形碗口底座(52)上拔下来之后,插座引脚(51)插入所述PCB(6)的元件孔(61)中,与所述PCB(6)插接。The apparatus for reflow soldering of a B-face socket A face via according to any one of claims 1 to 9, wherein the socket (5) is provided from a socket (5) on the loading tray (1) After the circular bowl base (52) is unplugged, the socket pin (51) is inserted into the component hole (61) of the PCB (6) and is inserted into the PCB (6).
  11. 一种插座安装方法,包括:A socket installation method includes:
    步骤S1,把插座(5)插装到上料托盘(1)的开槽(11)中,插座引脚(51)朝下;In step S1, the socket (5) is inserted into the slot (11) of the loading tray (1), and the socket pin (51) faces downward;
    步骤S2,把上料工装(2)插接到上料托盘(1)中的插座(5)的圆形碗口底座(52)上,从而使得插座(5)固定在上料工装(2)上;In step S2, the loading tooling (2) is inserted into the circular bowl base (52) of the socket (5) in the loading tray (1), so that the socket (5) is fixed in the loading tool (2) on;
    步骤S3,把定位工装(3)卡接到回流焊接托盘(4)中;Step S3, the positioning tool (3) is stuck into the reflow soldering tray (4);
    步骤S4,把固定有插座(5)的上料工装(2)插接到回流焊接托盘(4)中的定位工装(3)内;Step S4, inserting the loading tool (2) to which the socket (5) is fixed, into the positioning tool (3) in the reflow soldering tray (4);
    步骤S5,再把铜基与PCB(6)放进回流焊接托盘(4)中;Step S5, placing the copper base and the PCB (6) into the reflow soldering tray (4);
    步骤S6,放上定位销和压盖后,从回流焊接托盘(4)下面向下拔出上料工装(2),B面插座(5)顺利插入PCB6上的元件孔(61)中;Step S6, after placing the positioning pin and the gland, pull out the loading tool (2) from the bottom of the reflow soldering tray (4), and the B-side socket (5) is smoothly inserted into the component hole (61) on the PCB 6.
    步骤S7,PCB(6)与铜基过炉,在B面插装插座。 In step S7, the PCB (6) and the copper-based oven are placed in the socket on the B side.
PCT/CN2016/080910 2016-01-04 2016-05-03 Through hole reflow soldering device for b surface socket and a surface, and socket mounting method WO2016197748A1 (en)

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CN201610006214.9A CN106941764A (en) 2016-01-04 2016-01-04 The device that a kind of B faces socket A faces Through-hole reflow connects
CN201610006214.9 2016-01-04

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