WO2016194922A1 - Glass product manufacturing apparatus - Google Patents

Glass product manufacturing apparatus Download PDF

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Publication number
WO2016194922A1
WO2016194922A1 PCT/JP2016/066100 JP2016066100W WO2016194922A1 WO 2016194922 A1 WO2016194922 A1 WO 2016194922A1 JP 2016066100 W JP2016066100 W JP 2016066100W WO 2016194922 A1 WO2016194922 A1 WO 2016194922A1
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WO
WIPO (PCT)
Prior art keywords
roller
abnormality
glass ribbon
driving roller
abnormality detection
Prior art date
Application number
PCT/JP2016/066100
Other languages
French (fr)
Japanese (ja)
Inventor
▲隆▼英 中村
忠典 寺岡
佐々木 博
Original Assignee
日本電気硝子株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電気硝子株式会社 filed Critical 日本電気硝子株式会社
Priority to CN201680030312.4A priority Critical patent/CN107848857B/en
Priority to KR1020177035190A priority patent/KR102402842B1/en
Publication of WO2016194922A1 publication Critical patent/WO2016194922A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/064Forming glass sheets by the overflow downdraw fusion process; Isopipes therefor
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/068Means for providing the drawing force, e.g. traction or draw rollers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Definitions

  • the present invention relates to a glass article manufacturing apparatus, for example, an apparatus for manufacturing a glass ribbon according to the overflow downdraw method.
  • a glass ribbon manufacturing apparatus disclosed in Patent Document 1 includes a forming unit for forming molten glass into a plate shape, and a roller that rotates while being in contact with the glass ribbon flowing down from the forming unit. .
  • a plurality of types of rollers are provided, and a roller that plays a role of pulling the glass ribbon that flows down from the forming portion, a roller that suppresses shrinkage of the glass ribbon to the inner side in the width direction, and the like. Is provided.
  • An apparatus used for manufacturing a glass article according to one aspect of the present invention includes: a molding unit configured to flow down a glass ribbon; at least one roller rotating in contact with the glass ribbon flowed down from the molding unit; An abnormality detection unit that detects an abnormal state of one roller and a coping unit that performs a coping operation based on the abnormality detection by the abnormality detection unit.
  • the state abnormality when a state abnormality occurs in at least one roller, the state abnormality is detected by the abnormality detection unit, and a coping operation is performed by the coping unit based on the abnormality detection. It is possible to take quick measures against abnormalities in manufacturing equipment.
  • the handling unit includes a notifying unit that reports a state abnormality of the at least one roller based on an abnormality detection by the abnormality detecting unit.
  • the notification unit when a state abnormality occurs in at least one roller, the abnormality is notified by the notification unit, so that the operator can quickly grasp that an abnormality has occurred in the roller or other manufacturing equipment. be able to.
  • the abnormality detection unit detects an abnormality in a rotation speed of the at least one roller. According to this configuration, various abnormalities in the manufacturing equipment and abnormal shape of the glass ribbon caused by the abnormalities are easily reflected in the rotational speed of the roller. It can cope with many of various abnormalities.
  • the at least one roller includes a non-driving roller that passively rotates following the flow of the glass ribbon.
  • an abnormality of the non-driving roller is detected by the abnormality detection unit. Since the non-driving roller is passively rotated following the flow of the glass ribbon, the abnormal shape of the glass ribbon due to equipment abnormality is easily reflected in the rotational speed of the non-driving roller. For this reason, an operator can grasp
  • the at least one roller is a plurality of rollers arranged along a flow-down direction of the glass ribbon, and the plurality of rollers are connected to the non-driving roller and a driving source. It is preferable that the abnormality detection unit detects an abnormality in the rotation speed of the non-driving roller.
  • the handling unit includes a retraction drive unit that retreats the at least one roller from the glass ribbon based on an abnormality detection by the abnormality detection unit.
  • the roller is retracted from the glass ribbon by the drive of the retracting drive unit based on the abnormality detection by the abnormality detecting unit. Therefore, the influence which the roller in which the state abnormality has produced on the glass ribbon can be suppressed small.
  • the abnormality detection unit detects an abnormal state of the at least one roller based on a change in the position of the at least one roller.
  • the abnormality detection unit since the abnormality detection unit detects an abnormal state of the roller based on the change in the position of the roller, the abnormality detection unit can detect an abnormality such as a shaft shake that has occurred in the roller.
  • the operator can quickly grasp the abnormality of the manufacturing equipment.
  • (A) is a schematic block diagram which shows the glass ribbon manufacturing apparatus of embodiment
  • (b) is a schematic cross section of the glass ribbon manufacturing apparatus of Fig.1 (a). It is a schematic block diagram which shows the glass ribbon manufacturing apparatus of another example. It is a schematic block diagram which shows the glass ribbon manufacturing apparatus of another example.
  • the glass ribbon manufacturing apparatus 11 includes a forming portion 12 for forming the glass ribbon G using the downdraw method.
  • the glass ribbon manufacturing apparatus 11 of the present embodiment is an apparatus that manufactures a glass ribbon G by using an overflow downdraw method that is a kind of downdraw method.
  • Examples of the application of the glass ribbon G include display applications such as glass panels of flat panel displays, touch panel applications, photoelectric conversion panel applications, electronic device applications, window glass applications, building material applications, and vehicle applications.
  • molding part 12 of the glass ribbon manufacturing apparatus 11 has the groove
  • the second guide surface 12c is located on the opposite side of the first guide surface 12b. A part of the molten glass MG flows along the first guide surface 12 b and another part of the molten glass MG that flows down along the second guide surface 12 c joins at the lower end of the molding part 12.
  • the glass ribbon G is formed by fusing.
  • the glass ribbon manufacturing apparatus 11 includes at least one roller disposed below the forming unit 12.
  • the at least one roller is, for example, one or a plurality of first drive rollers 13, one or a plurality of first drive rollers 13 arranged in order from the upstream in the flow-down direction Z of the glass ribbon G.
  • a plurality of non-drive rollers 14 a, one or more non-drive rollers 14 b, and one or more second drive rollers 15 may be included.
  • Each roller is typically a cylindrical roller.
  • the flow-down direction Z is typically a vertical direction.
  • the first drive roller 13 is a plurality of first drive roller subsets, each of which includes at least two rollers, which are arranged apart from each other in the width direction X so as to sandwich both ends of the glass ribbon G in the width direction X in the thickness direction Y. It can be.
  • the first drive roller 13 includes four rollers arranged so as to sandwich both end portions in the width direction X of the glass ribbon G.
  • Each first drive roller 13 is driven by a motor 16 to rotate.
  • the first drive roller 13 is brought into contact with both ends of the glass ribbon G in the width direction X so as to suppress the shrinkage of the glass ribbon G to the inner side in the width direction. It is configured.
  • the non-driving roller 14a is a plurality of non-driving roller subsets each including at least two rollers, which are arranged apart from each other in the width direction X so as to sandwich both ends in the width direction X of the glass ribbon G in the thickness direction Y. obtain.
  • the non-driving roller 14 a includes four rollers arranged so as to sandwich both ends in the width direction X of the glass ribbon G at positions different from the first driving roller 13.
  • each non-driving roller 14 a has a configuration in which a rotational driving force is not applied from a driving source such as a motor, and is so-called rotating passively following the flow of the glass ribbon G. It is a free roller.
  • the non-driving roller 14a comes into contact with both ends of the glass ribbon G in the width direction X so as to suppress the shrinkage of the glass ribbon G to the inner side in the width direction. It is configured.
  • the non-driving roller 14b is a plurality of non-driving roller subsets, each of which includes at least two rollers, which are arranged apart from each other in the width direction X so as to sandwich both ends of the glass ribbon G in the width direction X in the thickness direction Y. It can be.
  • the non-driving roller 14b includes four rollers arranged so as to sandwich both ends of the glass ribbon G in the width direction X at positions different from the non-driving roller 14a.
  • Each non-driving roller 14b is different from the first driving roller 13 in that a rotational driving force is not applied from a driving source such as a motor, and is so-called rotating so as to follow the flow of the glass ribbon G.
  • the non-driving roller 14b comes into contact with both ends of the glass ribbon G in the width direction X so as to suppress the shrinkage of the glass ribbon G to the inner side in the width direction. It is configured.
  • a hollow part is made inside roller 13, 14a, 14b. It is preferable to provide the refrigerant in the hollow portion. And when it comprises so that the width direction edge part of the glass ribbon G may be cooled by the 1st drive roller 13 and the non-drive rollers 14a and 14b in this way, the shrinkage
  • the second driving roller 15 is a plurality of second driving roller subsets, each of which includes at least two rollers, which are disposed apart from each other in the width direction X so as to sandwich both ends of the glass ribbon G in the width direction X in the thickness direction Y. It can be.
  • the second drive roller 15 includes four rollers arranged at positions different from the first drive roller 13 so as to sandwich both end portions in the width direction X of the glass ribbon G.
  • the second driving roller 15 is connected so that the two rollers on the front side and the two rollers on the back side can be integrally rotated by a corresponding one rotating shaft 17.
  • the second drive roller 15 is connected to the motor 18 via the rotation shaft 17 and is rotated by the motor 18.
  • the second driving roller 15 disposed on the downstream side of the first driving roller 13 and the non-driving rollers 14a and 14b rotates with the both end portions in the width direction X of the glass ribbon G sandwiched therebetween, and the glass ribbon G is rotated. Tow in the downflow direction Z.
  • the glass ribbon G pulled by the second drive roller 15 is conveyed to a subsequent process such as a cutting process.
  • a subsequent process such as a cutting process.
  • a final glass article is manufactured through a post process, but the glass ribbon G itself may be the final glass article.
  • the glass ribbon manufacturing apparatus 11 includes a control unit 20 that controls driving of the motors 16 and 18, a rotation detection unit 21 that detects rotation information of each non-driving roller 14 a, and a notification unit 22.
  • the rotation detection unit 21 outputs an output signal corresponding to the rotation of the non-driving roller 14a to the control unit 20.
  • the control unit 20 calculates, for example, the rotation speed (circumferential speed) of the non-driving roller 14a based on the output signal from the rotation detection unit 21. Then, when the calculated rotation speed of the non-driving roller 14a is not within a preset normal range, the control unit 20 determines that an abnormality has occurred in the rotation of the non-driving roller 14a and causes the notification unit 22 to malfunction. A detection signal is output.
  • the notification unit 22 notifies that there is an abnormality in the rotation of the non-driving roller 14a based on the abnormality detection signal input from the control unit 20.
  • the notification unit 22 includes a display 23 and a speaker 24, generates an alarm sound from the speaker 24 based on the abnormality detection signal, and warning information that an abnormality has occurred in the rotation of the non-driving roller 14a. Is displayed on the display 23.
  • the control unit 20 is communicably connected to the rotation detection unit 21 via, for example, a wired or wireless communication link 28.
  • the glass ribbon G flowing down from the forming unit 12 has a predetermined glass width secured by the first driving roller 13 and the non-driving rollers 14a and 14b, and is pulled in the flow-down direction Z by the second driving roller 15.
  • the first driving roller 13 and the second driving roller 15 are rotated by motors 16 and 18, respectively, and the non-driving rollers 14a and 14b are passively rotated following the flow of the glass ribbon G.
  • the rotational speed (circumferential speed) of the second drive roller 15 that pulls the glass ribbon G is set to be faster than the rotational speed (circumferential speed) of the first drive roller 13, and the first and second drive rollers 13,
  • the non-driving rollers 14 a and 14 b located between 15 are preferably rotated at a rotational speed (circumferential speed) equal to or higher than the rotational speed of the first drive roller 13 and lower than the rotational speed of the second drive roller 15.
  • the first driving roller 13 and the non-driving rollers 14a and 14b are cooling rollers configured to cool the end portions in the width direction of the glass ribbon G
  • the width direction of the glass ribbon G is used.
  • the viscosity of the end portion is higher than that of the intermediate portion, and the shrinkage of the glass ribbon G to the inner side in the width direction is more suitably suppressed.
  • an abnormality occurs in the rotational speed of the non-driving roller 14a due to an abnormality in the non-driving roller 14a and other manufacturing equipment (equipment including the molding unit 12 and the first and second driving rollers 13 and 15).
  • the rotational speed of the non-driving roller 14a may be faster or slower than the normal range. For example, when an abnormality occurs in the shape of the glass ribbon G reaching the non-driving roller 14a due to some abnormality in the manufacturing equipment above the non-driving roller 14a such as the molding unit 12 or the first driving roller 13, the non-driving roller An abnormality occurs in the rotational speed of 14a.
  • the rotation speed of the non-drive roller 14a calculated by the control unit 20 based on the output signal from the rotation detection unit 21 shows an abnormal value.
  • An abnormality detection signal is output.
  • the display 23 and the speaker 24 of the notification unit 22 notify the rotation abnormality of the non-driving roller 14a. That is, by this notification, it becomes possible for the operator to know that an abnormality has occurred in the non-driving roller 14a and other manufacturing equipment (such as the molding unit 12 and the first and second driving rollers 13, 15). ing.
  • the glass ribbon manufacturing apparatus 11 includes a rotation detecting unit 21 that detects the rotation of the non-driving roller 14a, and the state of the non-driving roller 14a based on the rotation information of the non-driving roller 14a detected by the rotation detecting unit 21.
  • a control unit 20 that detects an abnormality, and a notification unit 22 that notifies a state abnormality of the non-driving roller 14a based on the abnormality detection by the control unit 20 are provided.
  • the notification unit 22 when a state abnormality occurs in the non-driving roller 14a, the notification unit 22 notifies the state abnormality as a coping operation, so that an abnormality has occurred in the non-driving roller 14a and other manufacturing equipment. An operator can grasp quickly. As a result, it is possible to promptly execute confirmation of an abnormal location in the manufacturing facility including the forming unit 12 and the various rollers 13, 14 a, 14 b, 15 and response to the abnormality.
  • the target of abnormality detection by the rotation detection unit 21 and the control unit 20 is the non-driving roller 14a. Since the non-driving roller 14a rotates passively following the flow of the glass ribbon G, the abnormal shape of the glass ribbon G due to equipment abnormality is easily reflected in the rotational speed of the non-driving roller 14a. For this reason, an operator can grasp
  • the rotational speed of the non-driving roller 14a out of the non-driving rollers 14a and 14b is detected, and abnormality is detected based on the rotational speed.
  • the rotational speed of the non-driving roller 14b or The rotational speeds of both the drive rollers 14a and 14b may be detected, and an abnormality may be detected based on the rotational speed.
  • a retraction drive unit 25 such as a pressure cylinder may be provided.
  • the control unit 20 when detecting the rotation abnormality of the non-driving roller 14a, the control unit 20 outputs an abnormality detection signal to the notification unit 22 and the retracting drive unit 25, and the notification unit 22 executes the rotation abnormality notification.
  • the non-driving roller 14 a is retracted in the thickness direction Y or the width direction X with respect to the glass ribbon G by driving the retracting drive unit 25.
  • the non-driving roller 14a when a rotation abnormality of the non-driving roller 14a is detected, the non-driving roller 14a is separated from the glass ribbon G by the drive of the retracting drive unit 25.
  • the influence which the roller 14a has on the glass ribbon G can be suppressed small.
  • the glass ribbon G scatters due to contact with the non-driving roller 14a, and the scattered glass becomes the subsequent equipment (second driving roller 15 Or equipment after that).
  • the non-driving roller 14a when a rotation abnormality is detected, the non-driving roller 14a is retracted from the glass ribbon G by driving the retracting drive unit 25, so that the glass ribbon G is scattered by the non-driving roller 14a in which the rotation abnormality has occurred. It is possible to avoid such a situation, and it is possible to reduce the influence caused by the rotation abnormality occurring in the non-driving roller 14a. Further, according to such a configuration, since the non-driving roller 14a is automatically retracted based on the abnormality detection, the non-driving roller 14a can be evacuated more quickly as a coping operation.
  • the control unit 20 detects the rotation abnormality of the non-driving roller 14a based on the rotation speed of the non-driving roller 14a calculated from the output signal of the rotation detection unit 21, but other than this, for example, rotation detection
  • the rotation abnormality of the non-driving roller 14a may be detected based on the rotational acceleration of the non-driving roller 14a calculated from the output signal of the unit 21. Further, the non-driving roller based on the rotational speed difference (or speed ratio) between the first driving roller 13 and the non-driving roller 14a or the rotational speed difference (or speed ratio) between the second driving roller 15 and the non-driving roller 14a.
  • the rotation abnormality 14a may be detected.
  • the rotation detection unit 21 and the control unit 20 detect a rotation abnormality of the non-driving roller 14a, and the control unit 20 outputs an abnormality detection signal to the notification unit 22 based on the detection of the rotation abnormality.
  • the control unit 20 may output an abnormality detection signal to the notification unit 22 based on the detection of the displacement abnormality.
  • an image pickup unit 31 composed of a camera having an image pickup device such as a CCD or CMOS is provided as means for detecting a displacement abnormality of the non-driving roller 14a.
  • the imaging unit 31 images a part or the whole of the non-driving roller 14 a (and the rotation shaft), and outputs the captured image data to the control unit 20.
  • the control unit 20 calculates a displacement characteristic value of the non-driving roller 14a (for example, position information of the non-driving roller 14a) based on the image data obtained by the imaging unit 31. Then, the control unit 20 determines whether or not the displacement (position) of the non-driving roller 14a is abnormal based on the calculated displacement characteristic value of the non-driving roller 14a. 22 outputs an abnormality detection signal.
  • the displacement characteristic value of the non-driving roller 14a calculated by the control unit 20 shows an abnormal value
  • notification from the control unit 20 An abnormality detection signal is output to the unit 22.
  • the display 23 and the speaker 24 of the notification unit 22 notify the displacement abnormality of the non-driving roller 14a.
  • the operator can quickly grasp the situation in which a desired glass ribbon G is not formed due to a displacement abnormality such as shaft runout in the non-driving roller 14a by the notification by the notification unit 22.
  • the imaging unit 31 is provided as a means for detecting a displacement abnormality of the non-driving roller 14a.
  • the present invention is not particularly limited to this.
  • a contact displacement sensor or an optical type is provided.
  • An abnormal displacement of the non-driving roller 14a (or the rotating shaft) may be detected by a non-contact displacement sensor such as.
  • the displacement abnormality of the non-driving roller 14a among the non-driving rollers 14a and 14b is detected by the imaging unit 31, but the displacement abnormality of the non-driving roller 14b or the non-driving roller 14a is detected.
  • 14b may be configured to detect displacement anomalies.
  • a temperature sensor 32 built in the non-driving roller 14a detects a temperature abnormality of the non-driving roller 14a, and an abnormality detection signal is sent to the notification unit 22 based on the detection of the temperature abnormality. It may be output.
  • the desired shape of the glass ribbon G is not formed. This is particularly noticeable when the non-driving roller 14a is a cooling roller that cools the end of the glass ribbon G in the width direction.
  • the abnormality detection signal Based on this, the display 23 and the speaker 24 of the notification unit 22 notify the temperature abnormality of the non-driving roller 14a. Thereby, the operator can quickly grasp the situation where the desired glass ribbon G is not formed due to the temperature abnormality of the non-driving roller 14a by the notification by the notification unit 22.
  • the temperature abnormality of the non-driving roller 14a among the non-driving rollers 14a and 14b is detected by the temperature sensor 32.
  • the temperature abnormality of the non-driving roller 14b or the non-driving roller 14a is detected.
  • 14b may be configured to detect temperature abnormalities.
  • an alarm sound is generated from the speaker 24 based on the abnormality detection signal from the control unit 20, and warning information indicating that an abnormality has occurred in the rotation of the non-driving roller 14a is displayed on the display 23.
  • the mode of notification by the notification unit 22 is not limited to this, and for example, the notification unit 22 may be configured to notify by turning on a warning lamp.
  • the notification unit 22 is configured to notify the abnormality of the state of the non-driving roller 14a (rotation abnormality in the above embodiment), but other than this, for example, the first and second driving rollers 13, 15
  • the notification unit 22 may be configured to notify at least one state abnormality (for example, rotation abnormality).
  • the notification unit 22 may be configured to notify all the abnormal states of the non-driving roller 14a and the first and second driving rollers 13 and 15.
  • the first driving roller 13, the non-driving roller 14 a, the non-driving roller 14 b, and the second driving roller 15 are arranged in order from the upstream side below the molding unit 12.
  • the roller configuration below is not limited to the above embodiment, and may be changed as appropriate according to the configuration.
  • each second driving roller 15 is integrally rotated by one rotating shaft 17 on the front surface side and the back surface side of the glass ribbon G has been described. 15 may be rotated in a so-called cantilever state by an individual rotating shaft.
  • the glass article manufacturing apparatus 11 includes the molding unit 12 that molds the glass ribbon G using the downdraw method, but is not limited to the downdraw method, and a molding unit that molds the glass downward. It can also be changed.
  • ⁇ Molten glass MG may be called liquid glass or fluid glass.
  • the forming unit 12 may be referred to as a suspended forming block configured to form a flowable glass film from the molten glass MG.
  • the rollers 13, 14a, 14b, and 15 are examples of at least one roller configured to adjust the glass width of the flowable glass film in order to produce a glass ribbon G having a predetermined glass width.
  • the control unit 20 includes a receiver for receiving a signal supplied from the outside of the control unit 20 in a wired or wireless manner, and a transmitter for transmitting the signal to the outside of the control unit 20 in a wired or wireless manner. Can be included.
  • the control unit 20 can include at least one memory 20a and one or more processors 20b that can access the memory 20a.
  • the at least one memory 20a includes computer-executable instructions or software programs configured to implement the functions, methods, or configurations described in the above-described embodiments when executed by one or more processors 20b. be able to.
  • the computer-executable instructions or software program includes instructions and a processor configured so that the processor 20b receives a sensor signal from at least one roller sensor such as the rotation detector 21, the imaging unit 31, and the temperature sensor 32.
  • 20b can include a command configured to determine whether an abnormal event has occurred that may be an abnormal rotation event of at least one roller in accordance with the sensor signal.
  • the computer readable instructions or software program may further include instructions configured to cause the processor 20b to generate an abnormality detection signal in response to the occurrence of the abnormal event.
  • the control unit 20 may be realized by a plurality of individual computers each including a memory 20a and a processor 20b, or may be realized by a single computer. Accordingly, the present invention includes a computer-readable recording medium (also referred to as a non-transitory medium) that stores computer-executable instructions configured to implement the functions, methods, or configurations described in the above-described embodiments.
  • the computer readable medium may be any medium that can be accessed by one or more computer processors, such as RAM, ROM, EEPROM, CD-ROM or other optical disk storage, magnetic disk storage or other magnetic storage device, And any combination thereof.
  • the displacement abnormality when a displacement abnormality occurs in the roller, the displacement abnormality is notified by the notification unit, so that the operator can quickly grasp that a displacement abnormality such as shaft runout has occurred in the roller. it can.
  • the abnormality detector detects an abnormality in the temperature of the roller. Article manufacturing equipment.
  • the apparatus (11) for producing a glass ribbon according to the downdraw method comprises a rough molding block (12) including a lowermost edge and the lowermost edge of the coarse molding block (12). At least one roller (14a) disposed below the lowermost edge of the rough forming block and the at least one roller (14a) to be in contact with the flowable glass film flowing downward from And at least one controller (20) configured to determine whether an abnormal event has occurred in the at least one roller and generate an abnormality detection signal in response to the occurrence of the abnormal event. it can.
  • the device (11) may further comprise a roller sensor (21; 31; 32) for monitoring the state of the at least one roller (14a).
  • the at least one control unit (20) is directly or indirectly connected to the roller sensor via a wired or wireless communication link (28), and the at least one roller is abnormal according to a sensor signal from the roller sensor. It is configured to determine whether an event has occurred.
  • the device (11) outputs a visual and / or acoustic alert according to the anomaly detection signal supplied from the at least one control unit (20).
  • an acoustic output device (23, 24) can be further provided.
  • the at least one control unit (20) includes at least one processor (20b) and at least one memory storing a computer readable instruction or software program executed by the at least one processor (20b). 20a).
  • the computer readable instruction or software program includes an instruction configured to cause at least one processor to receive a sensor signal from a roller sensor, and an abnormal rotation event of at least one roller according to the sensor signal. A command configured to determine whether a fault has occurred and a command configured to cause the at least one processor to generate a fault detection signal in response to the occurrence of a rotation fault event. .
  • the computer readable instructions or software program causes the at least one processor to provide the anomaly detection signal to a visual and / or acoustic output device (23, 24) to output a visual and / or acoustic alert.
  • the command may be further included.
  • SYMBOLS 11 Glass ribbon manufacturing apparatus (glass article manufacturing apparatus), 12 ... Molding part, 13 ... 1st drive roller, 14a, 14b ... Non-drive roller, 15 ... 2nd drive roller, 16, 18 ... Motor (drive source) , 20 ... control unit (abnormality detection unit), 21 ... rotation detection unit (abnormality detection unit), 22 ... notification unit (coping unit), 25 ... retraction drive unit (coping unit), 31 ... imaging unit (abnormality detection unit) 32 ... Temperature sensor (abnormality detection unit), G ... Glass ribbon.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

This glass ribbon manufacturing apparatus 11 includes: non-driven rollers 14a which rotate passively by coming into contact with a glass ribbon G that flows down from a molding portion 12; rotation detection units 21 which detect rotation of the non-driven rollers 14a; a control unit 20 which detects abnormal rotational speeds of the non-driven rollers 14a on the basis of rotation information of the non-driven rollers 14a detected by the rotation detection units 21; and a notification unit 22 which gives notification of the abnormal rotational speeds of the non-driven rollers 14a on the basis of detection of an abnormality by the control unit 20.

Description

ガラス物品の製造装置Glass article manufacturing equipment
 本発明は、ガラス物品の製造装置に関し、例えばオーバーフローダウンドロー法に従ってガラスリボンを製造する装置に関するものである。 The present invention relates to a glass article manufacturing apparatus, for example, an apparatus for manufacturing a glass ribbon according to the overflow downdraw method.
 従来、例えば特許文献1に示されるガラスリボン製造装置は、溶融ガラスを板状に成形するための成形部と、その成形部から流下されるガラスリボンと接触しつつ回転するローラとを備えている。この特許文献1のガラスリボン製造装置では、複数種類のローラが設けられ、成形部から流下されるガラスリボンを牽引する役割をなすローラや、ガラスリボンの幅方向内側への収縮を抑えるローラ等が設けられている。 Conventionally, for example, a glass ribbon manufacturing apparatus disclosed in Patent Document 1 includes a forming unit for forming molten glass into a plate shape, and a roller that rotates while being in contact with the glass ribbon flowing down from the forming unit. . In the glass ribbon manufacturing apparatus of Patent Document 1, a plurality of types of rollers are provided, and a roller that plays a role of pulling the glass ribbon that flows down from the forming portion, a roller that suppresses shrinkage of the glass ribbon to the inner side in the width direction, and the like. Is provided.
特許第4753067号公報Japanese Patent No. 4753067
 従来のガラスリボン製造装置では、作業者は、成形されたガラスリボンの形状等に異常が見られるときに、成形部やローラ等の製造設備に何らかの異常が生じていることを把握し、その異常に対する対策を行うが、従来技術では、製造設備に異常が生じてから作業者によって対策がなされるまでのタイムラグが長かった。 In a conventional glass ribbon manufacturing device, when an abnormality is seen in the shape of the molded glass ribbon, the operator grasps that there is some abnormality in the manufacturing equipment such as the forming part and the roller, and the abnormality However, in the prior art, there is a long time lag from when an abnormality occurs in the manufacturing facility until the worker takes the countermeasure.
 本発明は、上記課題を解決するためになされたものであって、その目的は、製造設備の異常に対する迅速な対策を可能としたガラス物品の製造装置を提供することにある。
 本発明の一側面に従うガラス物品の製造に用いられる装置は、ガラスリボンを流下成形する成形部と、前記成形部から流下される前記ガラスリボンと接触しつつ回転する少なくとも1つのローラと、前記少なくとも1つのローラの状態異常を検知する異常検知部と、前記異常検知部による異常検知に基づき対処動作を行う対処部とを備えている。
The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a glass article manufacturing apparatus that enables quick countermeasures against abnormalities in manufacturing equipment.
An apparatus used for manufacturing a glass article according to one aspect of the present invention includes: a molding unit configured to flow down a glass ribbon; at least one roller rotating in contact with the glass ribbon flowed down from the molding unit; An abnormality detection unit that detects an abnormal state of one roller and a coping unit that performs a coping operation based on the abnormality detection by the abnormality detection unit.
 この構成によれば、少なくとも1つのローラに状態異常が生じたとき、その状態異常が異常検知部にて検知され、その異常検知に基づいて対処部による対処動作が行われるため、ローラやその他の製造設備の異常に対する迅速な対策が可能となる。 According to this configuration, when a state abnormality occurs in at least one roller, the state abnormality is detected by the abnormality detection unit, and a coping operation is performed by the coping unit based on the abnormality detection. It is possible to take quick measures against abnormalities in manufacturing equipment.
 上記ガラス物品の製造装置において、前記対処部は、前記異常検知部による異常検知に基づき前記少なくとも1つのローラの状態異常を報知する報知部を含むことが好ましい。
 この構成によれば、少なくとも1つのローラに状態異常が生じたときにその異常が報知部にて報知されるため、ローラやその他の製造設備に異常が生じたことを作業者が迅速に把握することができる。その結果、成形部及びローラを含む製造設備における異常箇所の確認、及びその異常への対応を速やかに実行することが可能となる。
In the glass article manufacturing apparatus, it is preferable that the handling unit includes a notifying unit that reports a state abnormality of the at least one roller based on an abnormality detection by the abnormality detecting unit.
According to this configuration, when a state abnormality occurs in at least one roller, the abnormality is notified by the notification unit, so that the operator can quickly grasp that an abnormality has occurred in the roller or other manufacturing equipment. be able to. As a result, it is possible to promptly execute confirmation of an abnormal location in a manufacturing facility including a forming unit and a roller and response to the abnormality.
 上記ガラス物品の製造装置において、前記異常検知部は、前記少なくとも1つのローラの回転速度の異常を検知することが好ましい。
 この構成によれば、製造設備の種々の異常及びそれに起因するガラスリボンの形状異常がローラの回転速度に反映されやすいため、ローラの回転速度の異常が異常検知部にて検知されることで、様々な異常の多くに対応できる。
In the glass article manufacturing apparatus, it is preferable that the abnormality detection unit detects an abnormality in a rotation speed of the at least one roller.
According to this configuration, various abnormalities in the manufacturing equipment and abnormal shape of the glass ribbon caused by the abnormalities are easily reflected in the rotational speed of the roller. It can cope with many of various abnormalities.
 上記ガラス物品の製造装置において、前記少なくとも1つのローラは、前記ガラスリボンの流れに追従して受動的に回転する非駆動ローラを含むことが好ましい。
 この構成によれば、異常検知部によって非駆動ローラの異常が検知される。非駆動ローラは、ガラスリボンの流れに追従して受動的に回転するものであることから、設備異常に起因するガラスリボンの形状異常が非駆動ローラの回転速度に反映されやすい。このため、ガラスリボンの形状異常、ひいてはそれを引き起こす設備異常を作業者がより好適に把握することが可能となる。
In the glass article manufacturing apparatus, it is preferable that the at least one roller includes a non-driving roller that passively rotates following the flow of the glass ribbon.
According to this configuration, an abnormality of the non-driving roller is detected by the abnormality detection unit. Since the non-driving roller is passively rotated following the flow of the glass ribbon, the abnormal shape of the glass ribbon due to equipment abnormality is easily reflected in the rotational speed of the non-driving roller. For this reason, an operator can grasp | ascertain the shape abnormality of a glass ribbon and by extension, the equipment abnormality which causes it more suitably.
 上記ガラス物品の製造装置において、前記少なくとも1つのローラは、前記ガラスリボンの流下方向に沿って配置された複数のローラであり、前記複数のローラは、前記非駆動ローラと、駆動源と接続され能動的に回転する少なくとも1つの駆動ローラとを含み、前記異常検知部は、前記非駆動ローラの回転速度の異常を検知することが好ましい。 In the glass article manufacturing apparatus, the at least one roller is a plurality of rollers arranged along a flow-down direction of the glass ribbon, and the plurality of rollers are connected to the non-driving roller and a driving source. It is preferable that the abnormality detection unit detects an abnormality in the rotation speed of the non-driving roller.
 この構成によれば、複数のローラがガラスリボンの流下方向に沿って設けられたガラス物品の製造装置において、ガラスリボンの形状異常、ひいてはそれを引き起こす設備異常を作業者がより好適に把握することが可能となる。 According to this configuration, in a glass article manufacturing apparatus in which a plurality of rollers are provided along the flow-down direction of the glass ribbon, the worker can more appropriately grasp the abnormal shape of the glass ribbon, and thus the equipment abnormality that causes it. Is possible.
 上記ガラス物品の製造装置において、前記対処部は、前記異常検知部による異常検知に基づき前記少なくとも1つのローラを前記ガラスリボンから退避させる退避駆動部を含むことが好ましい。 In the glass article manufacturing apparatus, it is preferable that the handling unit includes a retraction drive unit that retreats the at least one roller from the glass ribbon based on an abnormality detection by the abnormality detection unit.
 この構成によれば、異常検知部による異常検知に基づく退避駆動部の駆動によって、ローラがガラスリボンから退避される。これにより、状態異常が生じているローラがガラスリボンに与える影響を小さく抑えることができる。 According to this configuration, the roller is retracted from the glass ribbon by the drive of the retracting drive unit based on the abnormality detection by the abnormality detecting unit. Thereby, the influence which the roller in which the state abnormality has produced on the glass ribbon can be suppressed small.
 上記ガラス物品の製造装置において、前記異常検知部は、前記少なくとも1つのローラの位置の変化に基づいて前記少なくとも1つのローラの状態異常を検知することが好ましい。 In the glass article manufacturing apparatus, it is preferable that the abnormality detection unit detects an abnormal state of the at least one roller based on a change in the position of the at least one roller.
 この構成によれば、異常検知部がローラの位置の変化に基づいてローラの状態異常を検知するため、ローラに生じた軸ぶれ等の異常を異常検知部によって検知することができる。 According to this configuration, since the abnormality detection unit detects an abnormal state of the roller based on the change in the position of the roller, the abnormality detection unit can detect an abnormality such as a shaft shake that has occurred in the roller.
 本発明のいくつかの側面に従うガラス物品の製造装置によれば、製造設備の異常を作業者が迅速に把握することができる。本発明の他の側面及び利点は本発明の技術的思想の例を示す図面と共に以下の記載から明らかとなる。 According to the glass article manufacturing apparatus according to some aspects of the present invention, the operator can quickly grasp the abnormality of the manufacturing equipment. Other aspects and advantages of the present invention will become apparent from the following description taken in conjunction with the drawings which illustrate examples of the technical idea of the present invention.
(a)は、実施形態のガラスリボン製造装置を示す概略構成図であり、(b)は、図1(a)のガラスリボン製造装置の模式断面図である。(A) is a schematic block diagram which shows the glass ribbon manufacturing apparatus of embodiment, (b) is a schematic cross section of the glass ribbon manufacturing apparatus of Fig.1 (a). 別例のガラスリボン製造装置を示す概略構成図である。It is a schematic block diagram which shows the glass ribbon manufacturing apparatus of another example. 別例のガラスリボン製造装置を示す概略構成図である。It is a schematic block diagram which shows the glass ribbon manufacturing apparatus of another example.
 以下、ガラス物品の一例としてガラスリボン(帯状ガラス)を製造する製造装置の一実施形態について図面を参照して説明する。なお、図面では、説明の便宜上、構成の一部を誇張又は簡略化して示す場合がある。また、各部分の寸法比率についても、実際と異なる場合がある。 Hereinafter, an embodiment of a manufacturing apparatus for manufacturing a glass ribbon (band glass) as an example of a glass article will be described with reference to the drawings. Note that in the drawings, for convenience of explanation, some components may be exaggerated or simplified. Further, the dimensional ratio of each part may be different from the actual one.
 図1(a)及び図1(b)に示すように、ガラスリボン製造装置11は、ダウンドロー法を用いてガラスリボンGを成形する成形部12を備えている。本実施形態のガラスリボン製造装置11は、ダウンドロー法の一種であるオーバーフローダウンドロー法を用いてガラスリボンGを製造する装置である。なお、ガラスリボンGの用途としては、例えば、フラットパネルディスプレイのガラスパネルなどのディスプレイ用途、タッチパネル用途、光電変換パネル用途、電子デバイス用途、窓ガラス用途、建材用途、及び車両用途が挙げられる。 As shown in FIGS. 1 (a) and 1 (b), the glass ribbon manufacturing apparatus 11 includes a forming portion 12 for forming the glass ribbon G using the downdraw method. The glass ribbon manufacturing apparatus 11 of the present embodiment is an apparatus that manufactures a glass ribbon G by using an overflow downdraw method that is a kind of downdraw method. Examples of the application of the glass ribbon G include display applications such as glass panels of flat panel displays, touch panel applications, photoelectric conversion panel applications, electronic device applications, window glass applications, building material applications, and vehicle applications.
 図1(b)に示すように、ガラスリボン製造装置11の成形部12は、溶融ガラスMGをオーバーフローさせる溝12aと、オーバーフローした溶融ガラスMGの流下を案内する第1案内面12b及び第2案内面12cとを有している。第2案内面12cは、第1案内面12bの反対側に位置する。溶融ガラスMGの一部は第1案内面12bに沿って流下した溶融ガラスMGの一部と第2案内面12cに沿って流下した溶融ガラスMGの別の一部が成形部12の下端で合流または融合することによりガラスリボンGが成形される。 As shown in FIG.1 (b), the shaping | molding part 12 of the glass ribbon manufacturing apparatus 11 has the groove | channel 12a which overflows the molten glass MG, and the 1st guide surface 12b and 2nd guide which guide the flow of the molten glass MG which overflowed. Surface 12c. The second guide surface 12c is located on the opposite side of the first guide surface 12b. A part of the molten glass MG flows along the first guide surface 12 b and another part of the molten glass MG that flows down along the second guide surface 12 c joins at the lower end of the molding part 12. Alternatively, the glass ribbon G is formed by fusing.
 ガラスリボン製造装置11は、成形部12の下方に配置された少なくとも1つのローラを備える。図1(a)及び図1(b)の例では、少なくとも1つのローラは、例えば、ガラスリボンGの流下方向Zの上流から順に配置された、一または複数の第1駆動ローラ13、一または複数の非駆動ローラ14a、一または複数の非駆動ローラ14b及び一または複数の第2駆動ローラ15を含むことができる。各ローラは典型的には円筒ローラである。流下方向Zは典型的には鉛直方向である。 The glass ribbon manufacturing apparatus 11 includes at least one roller disposed below the forming unit 12. In the example of FIG. 1A and FIG. 1B, the at least one roller is, for example, one or a plurality of first drive rollers 13, one or a plurality of first drive rollers 13 arranged in order from the upstream in the flow-down direction Z of the glass ribbon G. A plurality of non-drive rollers 14 a, one or more non-drive rollers 14 b, and one or more second drive rollers 15 may be included. Each roller is typically a cylindrical roller. The flow-down direction Z is typically a vertical direction.
 第1駆動ローラ13は、ガラスリボンGの幅方向Xの両端部を厚み方向Yに挟み込むように幅方向Xに離れて配置された、各々が少なくとも2つのローラを含む複数の第1駆動ローラサブセットであり得る。図1の例では、第1駆動ローラ13は、ガラスリボンGの幅方向Xの両端部を挟むように配置された4つのローラを含む。各第1駆動ローラ13は、モータ16によって駆動されて回転する。第1駆動ローラ13は、所定のガラス幅を有するガラスリボンGを製造すべく、ガラスリボンGの幅方向Xの両端部と接触することにより、ガラスリボンGの幅方向内側への収縮を抑えるように構成されている。 The first drive roller 13 is a plurality of first drive roller subsets, each of which includes at least two rollers, which are arranged apart from each other in the width direction X so as to sandwich both ends of the glass ribbon G in the width direction X in the thickness direction Y. It can be. In the example of FIG. 1, the first drive roller 13 includes four rollers arranged so as to sandwich both end portions in the width direction X of the glass ribbon G. Each first drive roller 13 is driven by a motor 16 to rotate. In order to manufacture the glass ribbon G having a predetermined glass width, the first drive roller 13 is brought into contact with both ends of the glass ribbon G in the width direction X so as to suppress the shrinkage of the glass ribbon G to the inner side in the width direction. It is configured.
 非駆動ローラ14aは、ガラスリボンGの幅方向Xの両端部を厚み方向Yに挟み込むように幅方向Xに離れて配置された、各々が少なくとも2つのローラを含む複数の非駆動ローラサブセットであり得る。図1の例では、非駆動ローラ14aは、第1駆動ローラ13とは異なる位置でガラスリボンGの幅方向Xの両端部を挟むように配置された4つのローラを含む。各非駆動ローラ14aは、第1駆動ローラ13とは異なり、モータ等の駆動源から回転駆動力が付与されない構成となっており、ガラスリボンGの流れに追従して受動的に回転する、いわゆるフリーローラである。非駆動ローラ14aは、所定のガラス幅を有するガラスリボンGを製造すべく、ガラスリボンGの幅方向Xの両端部と接触することにより、ガラスリボンGの幅方向内側への収縮を抑えるように構成されている。 The non-driving roller 14a is a plurality of non-driving roller subsets each including at least two rollers, which are arranged apart from each other in the width direction X so as to sandwich both ends in the width direction X of the glass ribbon G in the thickness direction Y. obtain. In the example of FIG. 1, the non-driving roller 14 a includes four rollers arranged so as to sandwich both ends in the width direction X of the glass ribbon G at positions different from the first driving roller 13. Unlike the first driving roller 13, each non-driving roller 14 a has a configuration in which a rotational driving force is not applied from a driving source such as a motor, and is so-called rotating passively following the flow of the glass ribbon G. It is a free roller. In order to manufacture the glass ribbon G having a predetermined glass width, the non-driving roller 14a comes into contact with both ends of the glass ribbon G in the width direction X so as to suppress the shrinkage of the glass ribbon G to the inner side in the width direction. It is configured.
 非駆動ローラ14bも同様に、ガラスリボンGの幅方向Xの両端部を厚み方向Yに挟み込むように幅方向Xに離れて配置された、各々が少なくとも2つのローラを含む複数の非駆動ローラサブセットであり得る。図1の例では、非駆動ローラ14bは、非駆動ローラ14aとは異なる位置でガラスリボンGの幅方向Xの両端部を挟むように配置された4つのローラを含む。各非駆動ローラ14bは、第1駆動ローラ13とは異なり、モータ等の駆動源から回転駆動力が付与されない構成となっており、ガラスリボンGの流れに追従して受動的に回転する、いわゆるフリーローラである。非駆動ローラ14bは、所定のガラス幅を有するガラスリボンGを製造すべく、ガラスリボンGの幅方向Xの両端部と接触することにより、ガラスリボンGの幅方向内側への収縮を抑えるように構成されている。 Similarly, the non-driving roller 14b is a plurality of non-driving roller subsets, each of which includes at least two rollers, which are arranged apart from each other in the width direction X so as to sandwich both ends of the glass ribbon G in the width direction X in the thickness direction Y. It can be. In the example of FIG. 1, the non-driving roller 14b includes four rollers arranged so as to sandwich both ends of the glass ribbon G in the width direction X at positions different from the non-driving roller 14a. Each non-driving roller 14b is different from the first driving roller 13 in that a rotational driving force is not applied from a driving source such as a motor, and is so-called rotating so as to follow the flow of the glass ribbon G. It is a free roller. In order to manufacture the glass ribbon G having a predetermined glass width, the non-driving roller 14b comes into contact with both ends of the glass ribbon G in the width direction X so as to suppress the shrinkage of the glass ribbon G to the inner side in the width direction. It is configured.
 なお、上記の第1駆動ローラ13及び非駆動ローラ14a,14bに対してガラスリボンGの幅方向端部を冷却する役割を持たせる場合には、ローラ13,14a,14bの内部に中空部を設け、その中空部に冷媒を流通させることが好ましい。そして、このように第1駆動ローラ13及び非駆動ローラ14a,14bによってガラスリボンGの幅方向端部を冷却するように構成した場合、ガラスリボンGの幅方向内側への収縮をより好適に抑えることができる。 In addition, when giving the role which cools the width direction edge part of the glass ribbon G with respect to said 1st driving roller 13 and non-driving roller 14a, 14b, a hollow part is made inside roller 13, 14a, 14b. It is preferable to provide the refrigerant in the hollow portion. And when it comprises so that the width direction edge part of the glass ribbon G may be cooled by the 1st drive roller 13 and the non-drive rollers 14a and 14b in this way, the shrinkage | contraction to the width direction inner side of the glass ribbon G is suppressed more suitably. be able to.
 第2駆動ローラ15は、ガラスリボンGの幅方向Xの両端部を厚み方向Yに挟み込むように幅方向Xに離れて配置された、各々が少なくとも2つのローラを含む複数の第2駆動ローラサブセットであり得る。図1の例では、第2駆動ローラ15は、第1駆動ローラ13とは異なる位置で、ガラスリボンGの幅方向Xの両端部を挟むように配置された4つのローラを含む。なお、本実施形態では、第2駆動ローラ15は、表側の2つのローラ及び裏側の2つのローラはいずれも対応する1本の回転軸17で一体回転可能に連結されている。第2駆動ローラ15は、回転軸17を介してモータ18と接続されており、モータ18によって回転される。第1駆動ローラ13及び非駆動ローラ14a,14bよりも下流側に配置された第2駆動ローラ15は、ガラスリボンGの幅方向Xの両端部を挟んだ状態で回転して、ガラスリボンGを流下方向Zに牽引する。なお、第2駆動ローラ15にて牽引されたガラスリボンGは、切断工程等の後工程に搬送される。通常、後工程を経て最終的なガラス物品が製造されるが、ガラスリボンG自体が最終的なガラス物品であってもよい。 The second driving roller 15 is a plurality of second driving roller subsets, each of which includes at least two rollers, which are disposed apart from each other in the width direction X so as to sandwich both ends of the glass ribbon G in the width direction X in the thickness direction Y. It can be. In the example of FIG. 1, the second drive roller 15 includes four rollers arranged at positions different from the first drive roller 13 so as to sandwich both end portions in the width direction X of the glass ribbon G. In the present embodiment, the second driving roller 15 is connected so that the two rollers on the front side and the two rollers on the back side can be integrally rotated by a corresponding one rotating shaft 17. The second drive roller 15 is connected to the motor 18 via the rotation shaft 17 and is rotated by the motor 18. The second driving roller 15 disposed on the downstream side of the first driving roller 13 and the non-driving rollers 14a and 14b rotates with the both end portions in the width direction X of the glass ribbon G sandwiched therebetween, and the glass ribbon G is rotated. Tow in the downflow direction Z. The glass ribbon G pulled by the second drive roller 15 is conveyed to a subsequent process such as a cutting process. Usually, a final glass article is manufactured through a post process, but the glass ribbon G itself may be the final glass article.
 ガラスリボン製造装置11は、前記モータ16,18の駆動を制御する制御部20と、各非駆動ローラ14aの回転情報を検出するための回転検出部21と、報知部22とを備えている。 The glass ribbon manufacturing apparatus 11 includes a control unit 20 that controls driving of the motors 16 and 18, a rotation detection unit 21 that detects rotation information of each non-driving roller 14 a, and a notification unit 22.
 回転検出部21は、非駆動ローラ14aの回転に応じた出力信号を制御部20に出力する。制御部20は、回転検出部21からの出力信号に基づいて例えば非駆動ローラ14aの回転速度(周速度)を算出する。そして、制御部20は、算出した非駆動ローラ14aの回転速度が予め設定された正常範囲内でない場合には、非駆動ローラ14aの回転に異常が生じていると判定し、報知部22に異常検出信号を出力する。 The rotation detection unit 21 outputs an output signal corresponding to the rotation of the non-driving roller 14a to the control unit 20. The control unit 20 calculates, for example, the rotation speed (circumferential speed) of the non-driving roller 14a based on the output signal from the rotation detection unit 21. Then, when the calculated rotation speed of the non-driving roller 14a is not within a preset normal range, the control unit 20 determines that an abnormality has occurred in the rotation of the non-driving roller 14a and causes the notification unit 22 to malfunction. A detection signal is output.
 報知部22は、制御部20から入力された異常検出信号に基づいて非駆動ローラ14aの回転に異常が生じていることを報知する。本実施形態では、報知部22は、ディスプレイ23とスピーカ24とを備え、異常検出信号に基づいてスピーカ24から警報音を発生させるとともに、非駆動ローラ14aの回転に異常が発生した旨の警告情報をディスプレイ23に表示させるようになっている。制御部20は、例えば有線又は無線通信リンク28を介して回転検出部21と通信可能に接続される。 The notification unit 22 notifies that there is an abnormality in the rotation of the non-driving roller 14a based on the abnormality detection signal input from the control unit 20. In the present embodiment, the notification unit 22 includes a display 23 and a speaker 24, generates an alarm sound from the speaker 24 based on the abnormality detection signal, and warning information that an abnormality has occurred in the rotation of the non-driving roller 14a. Is displayed on the display 23. The control unit 20 is communicably connected to the rotation detection unit 21 via, for example, a wired or wireless communication link 28.
 次に、本実施形態の作用について説明する。
 成形部12から流下するガラスリボンGは、第1駆動ローラ13及び非駆動ローラ14a,14bにて確保される所定のガラス幅を有しつつ、第2駆動ローラ15にて流下方向Zに牽引される。このとき、第1駆動ローラ13及び第2駆動ローラ15はそれぞれモータ16,18によって回転され、非駆動ローラ14a,14bはガラスリボンGの流れに追従して受動的に回転される。なお、ガラスリボンGを牽引する第2駆動ローラ15の回転速度(周速度)は、第1駆動ローラ13の回転速度(周速度)よりも速く設定され、それら第1及び第2駆動ローラ13,15間に位置する非駆動ローラ14a,14bは、第1駆動ローラ13の回転速度以上、かつ第2駆動ローラ15の回転速度以下の回転速度(周速度)で回転されることが好ましい。なお、前述のように、第1駆動ローラ13及び非駆動ローラ14a,14bがガラスリボンGの幅方向端部を冷却するように構成された冷却ローラである場合には、ガラスリボンGの幅方向中間部に対して端部の粘度が高くなり、ガラスリボンGの幅方向内側への収縮がより好適に抑えられる。
Next, the operation of this embodiment will be described.
The glass ribbon G flowing down from the forming unit 12 has a predetermined glass width secured by the first driving roller 13 and the non-driving rollers 14a and 14b, and is pulled in the flow-down direction Z by the second driving roller 15. The At this time, the first driving roller 13 and the second driving roller 15 are rotated by motors 16 and 18, respectively, and the non-driving rollers 14a and 14b are passively rotated following the flow of the glass ribbon G. The rotational speed (circumferential speed) of the second drive roller 15 that pulls the glass ribbon G is set to be faster than the rotational speed (circumferential speed) of the first drive roller 13, and the first and second drive rollers 13, The non-driving rollers 14 a and 14 b located between 15 are preferably rotated at a rotational speed (circumferential speed) equal to or higher than the rotational speed of the first drive roller 13 and lower than the rotational speed of the second drive roller 15. As described above, when the first driving roller 13 and the non-driving rollers 14a and 14b are cooling rollers configured to cool the end portions in the width direction of the glass ribbon G, the width direction of the glass ribbon G is used. The viscosity of the end portion is higher than that of the intermediate portion, and the shrinkage of the glass ribbon G to the inner side in the width direction is more suitably suppressed.
 ここで、非駆動ローラ14aやそれ以外の製造設備(成形部12及び第1及び第2駆動ローラ13,15を含む設備)の異常が原因で、非駆動ローラ14aの回転速度に異常が生じることがあり、非駆動ローラ14aの回転速度が正常範囲よりも速く又は遅くなることがある。例えば、成形部12や第1駆動ローラ13等の非駆動ローラ14aよりも上段の製造設備の何らかの異常によって、非駆動ローラ14aに到達するガラスリボンGの形状に異常が生じた場合、非駆動ローラ14aの回転速度に異常が生じる。また、例えば、非駆動ローラ14aを軸支するベアリングの不具合によって非駆動ローラ14aのスムーズな回転が阻害されている場合や、非駆動ローラ14aに軸ぶれ(軸直交方向への振動)が発生している場合、非駆動ローラ14aの回転速度に異常が生じる。 Here, an abnormality occurs in the rotational speed of the non-driving roller 14a due to an abnormality in the non-driving roller 14a and other manufacturing equipment (equipment including the molding unit 12 and the first and second driving rollers 13 and 15). And the rotational speed of the non-driving roller 14a may be faster or slower than the normal range. For example, when an abnormality occurs in the shape of the glass ribbon G reaching the non-driving roller 14a due to some abnormality in the manufacturing equipment above the non-driving roller 14a such as the molding unit 12 or the first driving roller 13, the non-driving roller An abnormality occurs in the rotational speed of 14a. Further, for example, when the smooth rotation of the non-driving roller 14a is hindered by a failure of the bearing that pivotally supports the non-driving roller 14a, or the non-driving roller 14a is shaken (vibration in the direction perpendicular to the axis). If so, an abnormality occurs in the rotational speed of the non-driving roller 14a.
 非駆動ローラ14aに回転異常が生じると、回転検出部21からの出力信号に基づいて制御部20にて算出される非駆動ローラ14aの回転速度が異常値を示し、制御部20から報知部22に異常検出信号が出力される。そして、その異常検出信号に基づいて報知部22のディスプレイ23及びスピーカ24にて非駆動ローラ14aの回転異常の報知が実行される。つまり、この報知によって、非駆動ローラ14aやその他の製造設備(成形部12及び第1及び第2駆動ローラ13,15等)に異常が生じていることを作業者が把握することが可能となっている。 When a rotation abnormality occurs in the non-drive roller 14a, the rotation speed of the non-drive roller 14a calculated by the control unit 20 based on the output signal from the rotation detection unit 21 shows an abnormal value. An abnormality detection signal is output. Based on the abnormality detection signal, the display 23 and the speaker 24 of the notification unit 22 notify the rotation abnormality of the non-driving roller 14a. That is, by this notification, it becomes possible for the operator to know that an abnormality has occurred in the non-driving roller 14a and other manufacturing equipment (such as the molding unit 12 and the first and second driving rollers 13, 15). ing.
 次に、本実施形態の特徴的な効果を記載する。
 (1)ガラスリボン製造装置11は、非駆動ローラ14aの回転を検出する回転検出部21と、回転検出部21にて検出された非駆動ローラ14aの回転情報に基づいて該非駆動ローラ14aの状態異常を検出する制御部20と、制御部20による異常検出に基づいて非駆動ローラ14aの状態異常を報知する報知部22とを備える。この構成によれば、非駆動ローラ14aに状態異常が生じたときに、報知部22が対処動作としてその状態異常を報知するため、非駆動ローラ14aやその他の製造設備に異常が生じたことを作業者が迅速に把握することができる。その結果、成形部12及び各種ローラ13,14a,14b,15を含む製造設備における異常箇所の確認、及びその異常への対応を速やかに実行することが可能となる。
Next, characteristic effects of the present embodiment will be described.
(1) The glass ribbon manufacturing apparatus 11 includes a rotation detecting unit 21 that detects the rotation of the non-driving roller 14a, and the state of the non-driving roller 14a based on the rotation information of the non-driving roller 14a detected by the rotation detecting unit 21. A control unit 20 that detects an abnormality, and a notification unit 22 that notifies a state abnormality of the non-driving roller 14a based on the abnormality detection by the control unit 20 are provided. According to this configuration, when a state abnormality occurs in the non-driving roller 14a, the notification unit 22 notifies the state abnormality as a coping operation, so that an abnormality has occurred in the non-driving roller 14a and other manufacturing equipment. An operator can grasp quickly. As a result, it is possible to promptly execute confirmation of an abnormal location in the manufacturing facility including the forming unit 12 and the various rollers 13, 14 a, 14 b, 15 and response to the abnormality.
 (2)回転検出部21及び制御部20によって非駆動ローラ14aの回転速度の異常が検知され、その回転速度の異常が報知部22にて報知される。この構成によれば、製造設備の種々の異常及びそれに起因するガラスリボンGの形状異常が非駆動ローラ14aの回転速度に反映されやすいため、非駆動ローラ14aの回転速度の異常が報知部22にて報知されることで、様々な異常の多くに対応できる。 (2) An abnormality in the rotational speed of the non-driving roller 14a is detected by the rotation detection unit 21 and the control unit 20, and the abnormality in the rotational speed is notified by the notification unit 22. According to this configuration, various abnormalities in the manufacturing equipment and the abnormal shape of the glass ribbon G resulting therefrom are easily reflected in the rotational speed of the non-driving roller 14a. Can be used to deal with many of the various abnormalities.
 (3)回転検出部21及び制御部20による異常検知の対象を非駆動ローラ14aとしている。非駆動ローラ14aは、ガラスリボンGの流れに追従して受動的に回転するものであることから、設備異常に起因するガラスリボンGの形状異常が非駆動ローラ14aの回転速度に反映されやすい。このため、ガラスリボンGの形状異常、ひいてはそれを引き起こす設備異常を作業者がより好適に把握することが可能となる。 (3) The target of abnormality detection by the rotation detection unit 21 and the control unit 20 is the non-driving roller 14a. Since the non-driving roller 14a rotates passively following the flow of the glass ribbon G, the abnormal shape of the glass ribbon G due to equipment abnormality is easily reflected in the rotational speed of the non-driving roller 14a. For this reason, an operator can grasp | ascertain the shape abnormality of the glass ribbon G, and the equipment abnormality which causes it more suitably.
 なお、上記実施形態は、以下のように変更してもよい。
 ・上記実施形態では、非駆動ローラ14a,14bのうちの非駆動ローラ14aの回転速度を検出し、その回転速度に基づいて異常を検出しているが、非駆動ローラ14bの回転速度、又は非駆動ローラ14a,14b両方の回転速度を検出し、その回転速度に基づいて異常を検出してもよい。
In addition, you may change the said embodiment as follows.
In the above embodiment, the rotational speed of the non-driving roller 14a out of the non-driving rollers 14a and 14b is detected, and abnormality is detected based on the rotational speed. However, the rotational speed of the non-driving roller 14b or The rotational speeds of both the drive rollers 14a and 14b may be detected, and an abnormality may be detected based on the rotational speed.
 ・上記実施形態では特に言及しなかったが、制御部20から入力される異常検出信号に基づいて非駆動ローラ14aをガラスリボンGから厚み方向Y又は幅方向Xに離間するように退避させる例えば流体圧シリンダ等の退避駆動部25(図1参照)を設けてもよい。この場合、制御部20は、非駆動ローラ14aの回転異常を検出すると、報知部22及び退避駆動部25に異常検出信号を出力し、報知部22にて回転異常の報知が実行されるとともに、退避駆動部25の駆動によって非駆動ローラ14aがガラスリボンGに対して厚み方向Y又は幅方向Xに退避される。 Although not particularly mentioned in the above embodiment, for example, a fluid that retracts the non-driving roller 14a away from the glass ribbon G in the thickness direction Y or the width direction X based on an abnormality detection signal input from the control unit 20 A retraction drive unit 25 (see FIG. 1) such as a pressure cylinder may be provided. In this case, when detecting the rotation abnormality of the non-driving roller 14a, the control unit 20 outputs an abnormality detection signal to the notification unit 22 and the retracting drive unit 25, and the notification unit 22 executes the rotation abnormality notification. The non-driving roller 14 a is retracted in the thickness direction Y or the width direction X with respect to the glass ribbon G by driving the retracting drive unit 25.
 このような構成によれば、非駆動ローラ14aの回転異常が検出されると、非駆動ローラ14aが退避駆動部25の駆動によってガラスリボンGから離間されるため、回転異常が生じている非駆動ローラ14aがガラスリボンGに与える影響を小さく抑えることができる。例えば、ベアリング等の不具合によって非駆動ローラ14aの回転が極めて鈍くなった場合では、ガラスリボンGが非駆動ローラ14aとの接触によって飛散し、その飛散したガラスが後段の設備(第2駆動ローラ15やそれ以降の設備)に降りかかるおそれがある。 According to such a configuration, when a rotation abnormality of the non-driving roller 14a is detected, the non-driving roller 14a is separated from the glass ribbon G by the drive of the retracting drive unit 25. The influence which the roller 14a has on the glass ribbon G can be suppressed small. For example, when the rotation of the non-driving roller 14a becomes extremely slow due to a problem such as a bearing, the glass ribbon G scatters due to contact with the non-driving roller 14a, and the scattered glass becomes the subsequent equipment (second driving roller 15 Or equipment after that).
 その点、この構成では、回転異常が検出されると非駆動ローラ14aが退避駆動部25の駆動によってガラスリボンGから退避されるため、回転異常が生じた非駆動ローラ14aによってガラスリボンGが飛散するといった事態を免れることができ、非駆動ローラ14aに回転異常が生じたことによる影響を小さく抑えることができる。また、このような構成によれば、非駆動ローラ14aが異常検出に基づいて自動で退避されるため、対処動作としての非駆動ローラ14aの退避をより迅速に実行させることができる。 In this respect, in this configuration, when a rotation abnormality is detected, the non-driving roller 14a is retracted from the glass ribbon G by driving the retracting drive unit 25, so that the glass ribbon G is scattered by the non-driving roller 14a in which the rotation abnormality has occurred. It is possible to avoid such a situation, and it is possible to reduce the influence caused by the rotation abnormality occurring in the non-driving roller 14a. Further, according to such a configuration, since the non-driving roller 14a is automatically retracted based on the abnormality detection, the non-driving roller 14a can be evacuated more quickly as a coping operation.
 なお、上記では、制御部20からの異常検出信号に基づいて対処動作を行う対処部として報知部22と退避駆動部25の両方を備えた構成を説明したが、報知部22を備えずに退避駆動部25のみを対処部として備えた構成としてもよい。 In the above description, the configuration in which both the notification unit 22 and the retraction drive unit 25 are provided as the coping unit that performs the coping operation based on the abnormality detection signal from the control unit 20 has been described. It is good also as a structure provided only with the drive part 25 as a countermeasure part.
 ・上記実施形態では、制御部20は、回転検出部21の出力信号から算出した非駆動ローラ14aの回転速度に基づいて非駆動ローラ14aの回転異常を検出するが、これ以外に例えば、回転検出部21の出力信号から算出した非駆動ローラ14aの回転加速度に基づいて該非駆動ローラ14aの回転異常を検出するようにしてもよい。また、第1駆動ローラ13と非駆動ローラ14aとの回転速度差(又は速度比率)、又は第2駆動ローラ15と非駆動ローラ14aとの回転速度差(又は速度比率)に基づいて該非駆動ローラ14aの回転異常を検出するようにしてもよい。なお、複数の駆動ローラが設けられている場合、非駆動ローラ14aとの距離が最も近い駆動ローラの回転速度と、非駆動ローラ14aの回転速度とを比較して回転異常を検出することが好ましい。ローラ間の距離が近いほど正常時の回転速度が近くなり、異常状態を、より容易かつ正確に検出し易くなる。 In the above embodiment, the control unit 20 detects the rotation abnormality of the non-driving roller 14a based on the rotation speed of the non-driving roller 14a calculated from the output signal of the rotation detection unit 21, but other than this, for example, rotation detection The rotation abnormality of the non-driving roller 14a may be detected based on the rotational acceleration of the non-driving roller 14a calculated from the output signal of the unit 21. Further, the non-driving roller based on the rotational speed difference (or speed ratio) between the first driving roller 13 and the non-driving roller 14a or the rotational speed difference (or speed ratio) between the second driving roller 15 and the non-driving roller 14a. The rotation abnormality 14a may be detected. In the case where a plurality of drive rollers are provided, it is preferable to detect rotation abnormality by comparing the rotation speed of the drive roller closest to the non-drive roller 14a with the rotation speed of the non-drive roller 14a. . The closer the distance between the rollers is, the closer the normal rotation speed is, and it becomes easier to detect an abnormal state more easily and accurately.
 ・また、上記実施形態では、回転検出部21及び制御部20にて非駆動ローラ14aの回転異常を検出し、その回転異常の検出に基づいて制御部20が報知部22に異常検出信号を出力するが、これに特に限定されるものではない。例えば、非駆動ローラ14aの変位異常を検出し、その変位異常の検出に基づいて制御部20が報知部22に異常検出信号を出力するようにしてもよい。 In the above embodiment, the rotation detection unit 21 and the control unit 20 detect a rotation abnormality of the non-driving roller 14a, and the control unit 20 outputs an abnormality detection signal to the notification unit 22 based on the detection of the rotation abnormality. However, it is not particularly limited to this. For example, a displacement abnormality of the non-driving roller 14a may be detected, and the control unit 20 may output an abnormality detection signal to the notification unit 22 based on the detection of the displacement abnormality.
 この場合の一例を図2に示す。同図の例では、非駆動ローラ14aの変位異常を検出するための手段として、CCDやCMOS等の撮像素子を有するカメラからなる撮像部31を備えている。撮像部31は非駆動ローラ14a(及び回転軸)の一部又は全体を撮像し、その撮像した画像データを制御部20に出力する。制御部20は、撮像部31により得られた画像データに基づいて非駆動ローラ14aの変位特性値(例えば、非駆動ローラ14aの位置情報)を算出する。そして、制御部20は、算出した非駆動ローラ14aの変位特性値に基づいて非駆動ローラ14aの変位(位置)が異常か否かを判定し、異常が生じていると判定した場合、報知部22に異常検出信号を出力する。 An example of this case is shown in FIG. In the example shown in the figure, an image pickup unit 31 composed of a camera having an image pickup device such as a CCD or CMOS is provided as means for detecting a displacement abnormality of the non-driving roller 14a. The imaging unit 31 images a part or the whole of the non-driving roller 14 a (and the rotation shaft), and outputs the captured image data to the control unit 20. The control unit 20 calculates a displacement characteristic value of the non-driving roller 14a (for example, position information of the non-driving roller 14a) based on the image data obtained by the imaging unit 31. Then, the control unit 20 determines whether or not the displacement (position) of the non-driving roller 14a is abnormal based on the calculated displacement characteristic value of the non-driving roller 14a. 22 outputs an abnormality detection signal.
 この構成によれば、例えば、非駆動ローラ14aに軸ぶれが生じている場合等に、制御部20にて算出される非駆動ローラ14aの変位特性値が異常値を示し、制御部20から報知部22に異常検出信号が出力される。そして、その異常検出信号に基づいて報知部22のディスプレイ23及びスピーカ24にて非駆動ローラ14aの変位異常の報知が実行される。これにより、非駆動ローラ14aに軸ぶれ等の変位異常が生じて所望のガラスリボンGが形成されないといった状況を、報知部22による報知によって作業者が迅速に把握することができる。 According to this configuration, for example, when the shaft blurring occurs in the non-driving roller 14a, the displacement characteristic value of the non-driving roller 14a calculated by the control unit 20 shows an abnormal value, and notification from the control unit 20 An abnormality detection signal is output to the unit 22. Based on the abnormality detection signal, the display 23 and the speaker 24 of the notification unit 22 notify the displacement abnormality of the non-driving roller 14a. As a result, the operator can quickly grasp the situation in which a desired glass ribbon G is not formed due to a displacement abnormality such as shaft runout in the non-driving roller 14a by the notification by the notification unit 22.
 なお、図2に示す例では、非駆動ローラ14aの変位異常を検出するための手段とし撮像部31を備えたが、これに特に限定されるものではなく、例えば、接触式変位センサや光学式等の非接触変位センサによって非駆動ローラ14a(又は回転軸)の変位異常を検出してもよい。 In the example shown in FIG. 2, the imaging unit 31 is provided as a means for detecting a displacement abnormality of the non-driving roller 14a. However, the present invention is not particularly limited to this. For example, a contact displacement sensor or an optical type is provided. An abnormal displacement of the non-driving roller 14a (or the rotating shaft) may be detected by a non-contact displacement sensor such as.
 また、図2に示す例では、非駆動ローラ14a,14bのうちの非駆動ローラ14aの変位異常を撮像部31にて検出しているが、非駆動ローラ14bの変位異常、又は非駆動ローラ14a,14b両方の変位異常を検出する構成としてもよい。 In the example shown in FIG. 2, the displacement abnormality of the non-driving roller 14a among the non-driving rollers 14a and 14b is detected by the imaging unit 31, but the displacement abnormality of the non-driving roller 14b or the non-driving roller 14a is detected. , 14b may be configured to detect displacement anomalies.
 また、例えば、図3に示すように、非駆動ローラ14aに内蔵した温度センサ32にて該非駆動ローラ14aの温度異常を検出し、その温度異常の検出に基づいて報知部22に異常検出信号が出力されるようにしてもよい。なお、非駆動ローラ14aに温度異常が生じる状態では、ガラスリボンGの所望の形状が形成されないといった状況となる。このことは、非駆動ローラ14aがガラスリボンGの幅方向端部を冷却する冷却ローラである場合は特に顕著となる。 For example, as shown in FIG. 3, a temperature sensor 32 built in the non-driving roller 14a detects a temperature abnormality of the non-driving roller 14a, and an abnormality detection signal is sent to the notification unit 22 based on the detection of the temperature abnormality. It may be output. In the state where the temperature abnormality occurs in the non-driving roller 14a, the desired shape of the glass ribbon G is not formed. This is particularly noticeable when the non-driving roller 14a is a cooling roller that cools the end of the glass ribbon G in the width direction.
 このような構成によれば、温度センサ32にて測定される非駆動ローラ14aの温度が異常値を示し、制御部20から報知部22に異常検出信号が出力されると、その異常検出信号に基づいて報知部22のディスプレイ23及びスピーカ24にて非駆動ローラ14aの温度異常の報知が実行される。これにより、非駆動ローラ14aの温度異常によって所望のガラスリボンGが形成されないといった状況を、報知部22による報知によって作業者が迅速に把握することができる。 According to such a configuration, when the temperature of the non-driving roller 14a measured by the temperature sensor 32 indicates an abnormal value and an abnormality detection signal is output from the control unit 20 to the notification unit 22, the abnormality detection signal Based on this, the display 23 and the speaker 24 of the notification unit 22 notify the temperature abnormality of the non-driving roller 14a. Thereby, the operator can quickly grasp the situation where the desired glass ribbon G is not formed due to the temperature abnormality of the non-driving roller 14a by the notification by the notification unit 22.
 なお、非駆動ローラ14aに軸ぶれや温度異常が生じた場合には、非駆動ローラ14aの回転速度が変動する傾向があるため、上記実施形態のように回転速度の異常を検知する構成でも非駆動ローラ14aの軸ぶれや温度異常に対応できる。 Note that, when shaft shake or temperature abnormality occurs in the non-driving roller 14a, the rotational speed of the non-driving roller 14a tends to fluctuate. It is possible to cope with shaft runout and temperature abnormality of the drive roller 14a.
 また、図3に示す例では、非駆動ローラ14a,14bのうちの非駆動ローラ14aの温度異常を温度センサ32にて検出しているが、非駆動ローラ14bの温度異常、又は非駆動ローラ14a,14b両方の温度異常を検出する構成としてもよい。 In the example shown in FIG. 3, the temperature abnormality of the non-driving roller 14a among the non-driving rollers 14a and 14b is detected by the temperature sensor 32. However, the temperature abnormality of the non-driving roller 14b or the non-driving roller 14a is detected. , 14b may be configured to detect temperature abnormalities.
 ・上記実施形態では、制御部20からの異常検出信号に基づいてスピーカ24から警報音を発生させるとともに、非駆動ローラ14aの回転に異常が発生した旨の警告情報をディスプレイ23に表示させるようにしたが、報知部22による報知の態様はこれに限定されるものではなく、例えば、警告灯の点灯によって報知するように構成してもよい。 In the above embodiment, an alarm sound is generated from the speaker 24 based on the abnormality detection signal from the control unit 20, and warning information indicating that an abnormality has occurred in the rotation of the non-driving roller 14a is displayed on the display 23. However, the mode of notification by the notification unit 22 is not limited to this, and for example, the notification unit 22 may be configured to notify by turning on a warning lamp.
 ・上記実施形態では、非駆動ローラ14aの状態異常(上記実施形態では回転異常)を報知部22にて報知可能に構成されたが、これ以外に例えば、第1及び第2駆動ローラ13,15の少なくとも一方の状態異常(例えば回転異常)を報知部22にて報知可能に構成してもよい。また、非駆動ローラ14a及び第1及び第2駆動ローラ13,15の全ての状態異常を報知部22にて報知可能に構成してもよい。 In the above embodiment, the notification unit 22 is configured to notify the abnormality of the state of the non-driving roller 14a (rotation abnormality in the above embodiment), but other than this, for example, the first and second driving rollers 13, 15 The notification unit 22 may be configured to notify at least one state abnormality (for example, rotation abnormality). In addition, the notification unit 22 may be configured to notify all the abnormal states of the non-driving roller 14a and the first and second driving rollers 13 and 15.
 ・上記実施形態では、成形部12の下方において上流側から順に第1駆動ローラ13、非駆動ローラ14a,非駆動ローラ14b及び第2駆動ローラ15が配置されたローラ構成としているが、成形部12の下方におけるローラ構成は上記実施形態に限定されるものではなく、構成に応じて適宜変更してもよい。また、上記実施形態では各第2駆動ローラ15がガラスリボンGの表面側及び裏面側でそれぞれ1本の回転軸17によって一体回転する例を示したが、これ以外に例えば、各第2駆動ローラ15を個別の回転軸により所謂片持ち状態で回転させてもよい。 In the above embodiment, the first driving roller 13, the non-driving roller 14 a, the non-driving roller 14 b, and the second driving roller 15 are arranged in order from the upstream side below the molding unit 12. The roller configuration below is not limited to the above embodiment, and may be changed as appropriate according to the configuration. In the above-described embodiment, the example in which each second driving roller 15 is integrally rotated by one rotating shaft 17 on the front surface side and the back surface side of the glass ribbon G has been described. 15 may be rotated in a so-called cantilever state by an individual rotating shaft.
 ・上記実施形態では、ガラス物品の製造装置11は、ダウンドロー法を用いてガラスリボンGを成形する成形部12を備えているが、ダウンドロー法に限定されず、ガラスを流下成形する成形部に変更することもできる。 In the above-described embodiment, the glass article manufacturing apparatus 11 includes the molding unit 12 that molds the glass ribbon G using the downdraw method, but is not limited to the downdraw method, and a molding unit that molds the glass downward. It can also be changed.
 ・溶融ガラスMGは、液状ガラスまたは流動性ガラスと呼ぶことがある。成形部12は、溶融ガラスMGから流動性ガラス膜を形成するように構成された吊り下げ成形ブロックと呼ぶことがある。ローラ13、14a、14b、15は、所定のガラス幅を有するガラスリボンGを製造すべく、流動性ガラス膜のガラス幅を調整するように構成された少なくとも1つのローラの例である。 · Molten glass MG may be called liquid glass or fluid glass. The forming unit 12 may be referred to as a suspended forming block configured to form a flowable glass film from the molten glass MG. The rollers 13, 14a, 14b, and 15 are examples of at least one roller configured to adjust the glass width of the flowable glass film in order to produce a glass ribbon G having a predetermined glass width.
 ・制御部20は、制御部20の外部から有線でまたは無線で供給される信号を受信するための受信器と、制御部20の外部に信号を有線でまたは無線で送信するための送信器とを含むことができる。 The control unit 20 includes a receiver for receiving a signal supplied from the outside of the control unit 20 in a wired or wireless manner, and a transmitter for transmitting the signal to the outside of the control unit 20 in a wired or wireless manner. Can be included.
 ・図1(a)に示すように、制御部20は、少なくとも一つのメモリ20aと、当該メモリ20aにアクセス可能な一または複数のプロセッサ20bとを含むことができる。当該少なくとも一つのメモリ20aは、一または複数のプロセッサ20bが実行したときに、前述した実施形態で説明した機能、方法、または構成を実現するように構成されたコンピュータ実行可能命令またはソフトウェアプログラムを含むことができる。例えば、コンピュータ実行可能命令またはソフトウェアプログラムは、プロセッサ20bが、回転検出部21、撮像部31及び温度センサ32等の少なくとも1つのローラセンサからのセンサ信号を受信するように構成された指令と、プロセッサ20bが当該センサ信号に従って、少なくとも1つのローラの回転異常イベントであり得る異常イベントが発生したかどうかを判断するように構成された指令とを含むことができる。当該コンピュータ読み取り可能指令またはソフトウェアプログラムは、前記異常イベントの発生に応答して、プロセッサ20bが異常検出信号を生成するように構成された指令を更に含むことができる。 As shown in FIG. 1A, the control unit 20 can include at least one memory 20a and one or more processors 20b that can access the memory 20a. The at least one memory 20a includes computer-executable instructions or software programs configured to implement the functions, methods, or configurations described in the above-described embodiments when executed by one or more processors 20b. be able to. For example, the computer-executable instructions or software program includes instructions and a processor configured so that the processor 20b receives a sensor signal from at least one roller sensor such as the rotation detector 21, the imaging unit 31, and the temperature sensor 32. 20b can include a command configured to determine whether an abnormal event has occurred that may be an abnormal rotation event of at least one roller in accordance with the sensor signal. The computer readable instructions or software program may further include instructions configured to cause the processor 20b to generate an abnormality detection signal in response to the occurrence of the abnormal event.
 ・制御部20は、各々がメモリ20aとプロセッサ20bとを含む複数の個別コンピュータによって実現されてもよく、単一のコンピュータによって実現されてもよい。したがって、本発明は、前述した実施形態で説明した機能、方法、または構成を実現するように構成されたコンピュータ実行可能命令を格納したコンピュータ読取可能記録媒体(非一時的媒体ともいう)を含む。当該コンピュータ可読媒体は、一または複数のコンピュータプロセッサがアクセスできる任意の媒体であってよく、例えば、RAM、ROM、EEPROM、CD-ROMまたは他の光ディスクストレージ、磁気ディスクストレージまたは他の磁気記憶装置、及びそれらの任意の組合わせを含むことができる。 The control unit 20 may be realized by a plurality of individual computers each including a memory 20a and a processor 20b, or may be realized by a single computer. Accordingly, the present invention includes a computer-readable recording medium (also referred to as a non-transitory medium) that stores computer-executable instructions configured to implement the functions, methods, or configurations described in the above-described embodiments. The computer readable medium may be any medium that can be accessed by one or more computer processors, such as RAM, ROM, EEPROM, CD-ROM or other optical disk storage, magnetic disk storage or other magnetic storage device, And any combination thereof.
 ・上記の実施形態及び変形例は適宜組み合わせてもよい。
 本開示には以下の技術的思想が含まれる。なお、限定のためでなく理解を容易にするために部材番号を付すことがある。
-You may combine said embodiment and modification suitably.
The present disclosure includes the following technical ideas. Note that member numbers may be given for ease of understanding rather than limitation.
 (a)請求項1~4のいずれか1項に記載のガラス物品の製造装置において、 前記異常検知部は、前記ローラの変位の異常を検知することを特徴とするガラス物品の製造装置。 (A) The glass article manufacturing apparatus according to any one of claims 1 to 4, wherein the abnormality detection unit detects an abnormality of the displacement of the roller.
 この構成によれば、ローラに変位異常が生じたときにその変位異常が報知部にて報知されるため、ローラに軸ぶれ等の変位異常が生じたことを作業者が迅速に把握することができる。 According to this configuration, when a displacement abnormality occurs in the roller, the displacement abnormality is notified by the notification unit, so that the operator can quickly grasp that a displacement abnormality such as shaft runout has occurred in the roller. it can.
 (b)請求項1~4及び上記付記(a)のいずれか1項に記載のガラス物品の製造装置において、前記異常検知部は、前記ローラの温度の異常を検知することを特徴とするガラス物品の製造装置。 (B) In the glass article manufacturing apparatus according to any one of claims 1 to 4 and appendix (a), the abnormality detector detects an abnormality in the temperature of the roller. Article manufacturing equipment.
 この構成によれば、ローラに温度異常が生じたときにその温度異常が報知部にて報知されるため、ローラに温度異常が生じたことを作業者が迅速に把握することができる。
 (c)いくつかの実装例では、ダウンドロー法に従ってガラスリボンを製造する装置(11)は、最下端縁を含む粗成形ブロック(12)と、前記粗成形ブロック(12)の前記最下端縁から下方に流下する流動性ガラス膜と接触するように、前記粗成形ブロックの前記最下端縁の下方に配置された少なくとも1つのローラ(14a)と、前記少なくとも1つのローラ(14a)を監視し、前記少なくとも1つのローラに異常イベントが発生したかどうかを判断し、異常イベントの発生に応答して異常検出信号を生成するように構成された少なくとも1つの制御部(20)とを備えることができる。
According to this configuration, when the temperature abnormality occurs in the roller, the temperature abnormality is notified by the notification unit, so that the operator can quickly grasp that the temperature abnormality has occurred in the roller.
(C) In some implementations, the apparatus (11) for producing a glass ribbon according to the downdraw method comprises a rough molding block (12) including a lowermost edge and the lowermost edge of the coarse molding block (12). At least one roller (14a) disposed below the lowermost edge of the rough forming block and the at least one roller (14a) to be in contact with the flowable glass film flowing downward from And at least one controller (20) configured to determine whether an abnormal event has occurred in the at least one roller and generate an abnormality detection signal in response to the occurrence of the abnormal event. it can.
 (d)いくつかの実装例では、前記装置(11)は、前記少なくとも1つのローラ(14a)の状態を監視するローラセンサ(21;31;32)を更に備えることができる。前記少なくとも1つの制御部(20)は、有線または無線通信リンク(28)を介して前記ローラセンサと直接にまたは間接的に接続され、前記ローラセンサからのセンサ信号に従って前記少なくとも1つのローラに異常イベントが発生したかどうかを判断するように構成されている。 (D) In some implementations, the device (11) may further comprise a roller sensor (21; 31; 32) for monitoring the state of the at least one roller (14a). The at least one control unit (20) is directly or indirectly connected to the roller sensor via a wired or wireless communication link (28), and the at least one roller is abnormal according to a sensor signal from the roller sensor. It is configured to determine whether an event has occurred.
 (e)いくつかの実装例では、前記装置(11)は、前記少なくとも1つの制御部(20)から供給される前記異常検出信号に従って視覚的及び/または音響的アラートを出力する視覚的及び/または音響的出力装置(23、24)を更に備えることができる。 (E) In some implementations, the device (11) outputs a visual and / or acoustic alert according to the anomaly detection signal supplied from the at least one control unit (20). Alternatively, an acoustic output device (23, 24) can be further provided.
 (f)前記少なくとも1つの制御部(20)は、少なくとも1つのプロセッサ(20b)と、当該少なくとも1つのプロセッサ(20b)によって実行されるコンピュータ読み取り可能指令またはソフトウェアプログラムを格納した少なくとも1つのメモリ(20a)を含むことができる。当該コンピュータ読み取り可能指令またはソフトウェアプログラムは、少なくとも1つのプロセッサがローラセンサからのセンサ信号を受信するように構成された指令と、当該少なくとも1つのプロセッサが当該センサ信号に従って少なくとも1つのローラの回転異常イベントが発生したかどうかを判断するように構成された指令と、回転異常イベントの発生に応答して、前記少なくとも1つのプロセッサが異常検出信号を生成するように構成された指令とを含むことができる。当該コンピュータ読み取り可能指令またはソフトウェアプログラムは、前記少なくとも1つのプロセッサが当該異常検出信号を視覚的及び/または音響的出力装置(23、24)に供給して視覚的及び/または音響的アラートを出力させるように構成された指令を更に含むことができる。 (F) The at least one control unit (20) includes at least one processor (20b) and at least one memory storing a computer readable instruction or software program executed by the at least one processor (20b). 20a). The computer readable instruction or software program includes an instruction configured to cause at least one processor to receive a sensor signal from a roller sensor, and an abnormal rotation event of at least one roller according to the sensor signal. A command configured to determine whether a fault has occurred and a command configured to cause the at least one processor to generate a fault detection signal in response to the occurrence of a rotation fault event. . The computer readable instructions or software program causes the at least one processor to provide the anomaly detection signal to a visual and / or acoustic output device (23, 24) to output a visual and / or acoustic alert. The command may be further included.
 本発明は、例示したものに限定されるものではない。例えば、例示した特徴が本発明にとって必須であると解釈されるべきでなく、むしろ、本発明の主題は、開示した特定の実施形態の全ての特徴より少ない特徴に存在することがある。本発明は、請求の範囲によって示され、請求の範囲と均等の範囲内での全ての変更が含まれることが意図される。 The present invention is not limited to the illustrated example. For example, the illustrated features should not be construed as essential to the invention, but rather the subject matter of the invention may be present in fewer features than all the features of the particular embodiment disclosed. The present invention is defined by the terms of the claims, and is intended to include any modifications within the scope equivalent to the terms of the claims.
 11…ガラスリボン製造装置(ガラス物品の製造装置)、12…成形部、13…第1駆動ローラ、14a,14b…非駆動ローラ、15…第2駆動ローラ、16,18…モータ(駆動源)、20…制御部(異常検知部)、21…回転検出部(異常検知部)、22…報知部(対処部)、25…退避駆動部(対処部)、31…撮像部(異常検知部)、32…温度センサ(異常検知部)、G…ガラスリボン。 DESCRIPTION OF SYMBOLS 11 ... Glass ribbon manufacturing apparatus (glass article manufacturing apparatus), 12 ... Molding part, 13 ... 1st drive roller, 14a, 14b ... Non-drive roller, 15 ... 2nd drive roller, 16, 18 ... Motor (drive source) , 20 ... control unit (abnormality detection unit), 21 ... rotation detection unit (abnormality detection unit), 22 ... notification unit (coping unit), 25 ... retraction drive unit (coping unit), 31 ... imaging unit (abnormality detection unit) 32 ... Temperature sensor (abnormality detection unit), G ... Glass ribbon.

Claims (7)

  1. ガラス物品の製造に用いられる装置であって、
     ガラスリボンを流下成形する成形部と、
     前記成形部から流下される前記ガラスリボンと接触しつつ回転する少なくとも1つのローラと、
     前記少なくとも1つのローラの状態異常を検知する異常検知部と、
     前記異常検知部による異常検知に基づき対処動作を行う対処部と
    を備えていることを特徴とする装置。
    An apparatus used in the manufacture of glass articles,
    A molding part for forming a glass ribbon by flow down;
    At least one roller rotating in contact with the glass ribbon flowing down from the molding part;
    An abnormality detection unit for detecting an abnormal state of the at least one roller;
    An apparatus comprising: a coping unit that performs coping operation based on abnormality detection by the abnormality detection unit.
  2.  前記対処部は、前記異常検知部による異常検知に基づき前記少なくとも1つのローラの状態異常を報知する報知部を含むことを特徴とする請求項1に記載の装置。 The apparatus according to claim 1, wherein the coping section includes a notifying section for notifying a state abnormality of the at least one roller based on an abnormality detection by the abnormality detecting section.
  3.  前記異常検知部は、前記少なくとも1つのローラの回転速度の異常を検知することを特徴とする請求項1又は2に記載の装置。 The apparatus according to claim 1 or 2, wherein the abnormality detection unit detects an abnormality in a rotation speed of the at least one roller.
  4.  前記少なくとも1つのローラは、前記ガラスリボンの流れに追従して受動的に回転する非駆動ローラを含むことを特徴とする請求項1~3のいずれか1項に記載の装置。 The apparatus according to any one of claims 1 to 3, wherein the at least one roller includes a non-driven roller that passively rotates following the flow of the glass ribbon.
  5.  前記少なくとも1つのローラは、前記ガラスリボンの流下方向に沿って配置された複数のローラであり、
     前記複数のローラは、前記非駆動ローラと、駆動源と接続され能動的に回転する少なくとも1つの駆動ローラとを含み、
     前記異常検知部は、前記非駆動ローラの回転速度の異常を検知することを特徴とする請求項4に記載の装置。
    The at least one roller is a plurality of rollers disposed along a flow direction of the glass ribbon;
    The plurality of rollers include the non-driving roller and at least one driving roller that is connected to a driving source and actively rotates,
    The apparatus according to claim 4, wherein the abnormality detection unit detects an abnormality in a rotation speed of the non-driving roller.
  6.  前記対処部は、前記異常検知部による異常検知に基づき前記少なくとも1つのローラを前記ガラスリボンから退避させる退避駆動部を含むことを特徴とする請求項1~5のいずれか1項に記載の装置。 The apparatus according to any one of claims 1 to 5, wherein the coping section includes a retreat drive section that retreats the at least one roller from the glass ribbon based on abnormality detection by the abnormality detection section. .
  7.  前記異常検知部は、前記少なくとも1つのローラの位置の変化に基づいて前記少なくとも1つのローラの状態異常を検知することを特徴とする請求項1~6のいずれか1項に記載の装置。 The apparatus according to any one of claims 1 to 6, wherein the abnormality detection unit detects an abnormal state of the at least one roller based on a change in a position of the at least one roller.
PCT/JP2016/066100 2015-06-01 2016-06-01 Glass product manufacturing apparatus WO2016194922A1 (en)

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